TWI858158B - LCD Panel - Google Patents
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- TWI858158B TWI858158B TW109135372A TW109135372A TWI858158B TW I858158 B TWI858158 B TW I858158B TW 109135372 A TW109135372 A TW 109135372A TW 109135372 A TW109135372 A TW 109135372A TW I858158 B TWI858158 B TW I858158B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10431—Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
- B32B17/1044—Invariable transmission
- B32B17/10458—Polarization selective transmission
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10431—Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
- B32B17/10467—Variable transmission
- B32B17/10495—Variable transmission optoelectronic, i.e. optical valve
- B32B17/10504—Liquid crystal layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
- G02B1/113—Anti-reflection coatings using inorganic layer materials only
- G02B1/115—Multilayers
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133502—Antiglare, refractive index matching layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/418—Refractive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/42—Polarizing, birefringent, filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mathematical Physics (AREA)
- Inorganic Chemistry (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Surface Treatment Of Optical Elements (AREA)
Abstract
本發明提供一種液晶面板,其在防止液晶顯示裝置因靜電造成顯示不良的同時可提升液晶顯示裝置之視辨性。本發明液晶面板具備:附抗反射膜之偏光薄膜,其於積層方向上依序具有抗反射膜、偏光薄膜及黏著劑層,並更具有導電層;與液晶單元。附抗反射膜之偏光薄膜與液晶單元之間未設有導電層。附抗反射膜之偏光薄膜具有之導電層之表面電阻率為1.0×106 Ω/□以下。附抗反射膜之偏光薄膜在以黏著劑層與無鹼玻璃直接相接之方式與無鹼玻璃積層之狀態下,來自CIE標準光源D65之光從與黏著劑層相反之側的表面入射時,產生視感反射率Y為1.1%以下之反射光。The present invention provides a liquid crystal panel, which can improve the visibility of a liquid crystal display device while preventing poor display caused by static electricity. The liquid crystal panel of the present invention comprises: a polarizing film with an anti-reflection film, which has an anti-reflection film, a polarizing film and an adhesive layer in the stacking direction, and further has a conductive layer; and a liquid crystal unit. No conductive layer is provided between the polarizing film with an anti-reflection film and the liquid crystal unit. The surface resistivity of the conductive layer of the polarizing film with an anti-reflection film is less than 1.0×10 6 Ω/□. When the polarizing film with anti-reflection film is laminated with the alkali-free glass in a state where the adhesive layer is directly in contact with the alkali-free glass, when light from the CIE standard light source D65 is incident from the surface on the side opposite to the adhesive layer, reflected light with a visual reflectivity Y of less than 1.1% is generated.
Description
本發明涉及液晶面板。The present invention relates to a liquid crystal panel.
液晶顯示裝置具備例如液晶面板與對液晶面板照射光之照明系統,且該液晶面板具有偏光薄膜配置於較液晶單元更靠視辨側之結構。液晶顯示裝置係對液晶單元施加電壓來調節液晶單元所含液晶分子之定向藉以顯示影像。The liquid crystal display device has a liquid crystal panel and an illumination system for irradiating light to the liquid crystal panel, and the liquid crystal panel has a structure in which a polarizing film is arranged on a viewing side closer to the liquid crystal unit. The liquid crystal display device applies voltage to the liquid crystal unit to adjust the orientation of the liquid crystal molecules contained in the liquid crystal unit to display an image.
液晶顯示裝置在其製造時、例如在透過黏著劑層將偏光薄膜貼合至液晶單元時,或在使用時、例如在使用者觸碰液晶顯示裝置時,會產生靜電。因該靜電,液晶顯示裝置會有帶電之情形。液晶顯示裝置一旦帶電,液晶單元所含液晶分子之定向便會紊亂,而產生顯示不良。為了防止液晶顯示裝置因靜電造成顯示不良,已知例如會於偏光薄膜側之液晶單元的表面配置ITO(氧化銦錫)層。Liquid crystal display devices generate static electricity during their manufacture, for example, when a polarizing film is attached to a liquid crystal unit through an adhesive layer, or during use, for example, when a user touches the liquid crystal display device. The liquid crystal display device may be charged due to the static electricity. Once the liquid crystal display device is charged, the orientation of the liquid crystal molecules contained in the liquid crystal unit will be disordered, resulting in poor display. In order to prevent the liquid crystal display device from having poor display due to static electricity, it is known that, for example, an ITO (indium tin oxide) layer is configured on the surface of the liquid crystal unit on the side of the polarizing film.
但,以成本等觀點來看,有時會省略上述ITO層。例如專利文獻1及2中揭示有一種液晶面板,其於偏光薄膜側之液晶單元的表面未配置ITO層,而是附黏著劑層之偏光薄膜直接與液晶單元相接。 先前技術文獻 專利文獻However, from the perspective of cost, the above-mentioned ITO layer is sometimes omitted. For example, Patent Documents 1 and 2 disclose a liquid crystal panel in which the surface of the liquid crystal unit on the side of the polarizing film is not provided with an ITO layer, but the polarizing film with an adhesive layer is directly connected to the liquid crystal unit. Prior Art Documents Patent Documents
專利文獻1:國際公開第2018/181477號 專利文獻2:日本專利第5679337號公報Patent document 1: International Publication No. 2018/181477 Patent document 2: Japanese Patent Gazette No. 5679337
發明欲解決之課題 偏光薄膜側之液晶單元表面未配置ITO層的液晶顯示裝置在特別容易產生靜電之環境、例如像車輛內部般周圍存在其他電子設備之環境下使用時,難以充分防止靜電造成之顯示不良。並且液晶顯示裝置在作為例如車載用顯示器使用時,由安全性之觀點來看會要求良好的視辨性。Problem to be solved by the invention When a liquid crystal display device without an ITO layer on the surface of the liquid crystal unit on the polarizing film side is used in an environment where static electricity is particularly easy to be generated, such as in an environment where other electronic devices are present around the device, such as in a car, it is difficult to fully prevent poor display caused by static electricity. In addition, when a liquid crystal display device is used as a car display, for example, good visibility is required from the perspective of safety.
因此,本發明之目的在於提供一種液晶面板,其在防止液晶顯示裝置因靜電造成顯示不良的同時可提升液晶顯示裝置之視辨性。Therefore, an object of the present invention is to provide a liquid crystal panel that can improve the visibility of a liquid crystal display device while preventing the liquid crystal display device from displaying poorly due to static electricity.
用以解決課題之手段 本發明提供一種液晶面板,具備: 附抗反射膜之偏光薄膜,其於積層方向上依序具有抗反射膜、偏光薄膜及黏著劑層,並更具有導電層;與 液晶單元;且 於前述附抗反射膜之偏光薄膜與前述液晶單元之間未設有導電層; 前述附抗反射膜之偏光薄膜具有之前述導電層的表面電阻率為1.0×106 Ω/□以下; 前述附抗反射膜之偏光薄膜在以前述黏著劑層與無鹼玻璃直接相接之方式與前述無鹼玻璃積層之狀態下,來自CIE標準光源D65之光從與前述黏著劑層相反之側的表面入射時,產生視感反射率Y為1.1%以下之反射光。Means for solving the problem The present invention provides a liquid crystal panel, comprising: a polarizing film with an anti-reflection film, which has an anti-reflection film, a polarizing film and an adhesive layer in sequence in the stacking direction, and further has a conductive layer; and a liquid crystal unit; and no conductive layer is provided between the polarizing film with an anti-reflection film and the liquid crystal unit; the surface resistivity of the conductive layer of the polarizing film with an anti-reflection film is less than 1.0×10 6 Ω/□; when the polarizing film with an anti-reflection film is stacked with the alkali-free glass in a manner that the adhesive layer is directly in contact with the alkali-free glass, when light from the CIE standard light source D65 is incident from the surface on the opposite side of the adhesive layer, reflected light with a visual reflectivity Y of less than 1.1% is generated.
發明效果 根據本發明可提供一種液晶面板,其在防止液晶顯示裝置因靜電造成顯示不良的同時可提升液晶顯示裝置之視辨性。Effect of the invention According to the present invention, a liquid crystal panel can be provided, which can improve the visibility of the liquid crystal display device while preventing the liquid crystal display device from displaying poorly due to static electricity.
以下說明本發明之詳細內容,但以下說明之用意並非限制用以特定本發明之實施形態。The following describes the details of the present invention, but the following description is not intended to limit the specific implementation form of the present invention.
(液晶面板之實施形態) 如圖1所示,本實施形態之液晶面板100具備附抗反射膜之偏光薄膜15及液晶單元25。附抗反射膜之偏光薄膜15與液晶單元25之間未設有導電層、例如未設有ITO層,附抗反射膜之偏光薄膜15係直接或間接與液晶單元25相接。附抗反射膜之偏光薄膜15與液晶單元25之間亦可在不妨礙本發明效果之範圍下配置有導電層以外之其他層。附抗反射膜之偏光薄膜15於積層方向上依序具有抗反射膜10、偏光薄膜20及黏著劑層30,並更具有導電層40。導電層40例如係配置於偏光薄膜20與黏著劑層30之間,且分別與偏光薄膜20及黏著劑層30相接。當導電層40配置於偏光薄膜20與黏著劑層30之間時,有導電層40劣化受抑制之傾向。惟,導電層40亦可配置於偏光薄膜20與黏著劑層30之間以外的位置,例如亦可配置於抗反射膜10與偏光薄膜20之間。(Implementation form of liquid crystal panel) As shown in FIG1 , the liquid crystal panel 100 of the present implementation form has a polarizing film 15 with an anti-reflection film and a liquid crystal unit 25. There is no conductive layer, such as an ITO layer, between the polarizing film 15 with an anti-reflection film and the liquid crystal unit 25, and the polarizing film 15 with an anti-reflection film is directly or indirectly connected to the liquid crystal unit 25. Other layers other than the conductive layer may be arranged between the polarizing film 15 with an anti-reflection film and the liquid crystal unit 25 within the scope that does not hinder the effect of the present invention. The polarizing film 15 with an anti-reflection film has an anti-reflection film 10, a polarizing film 20 and an adhesive layer 30 in the stacking direction, and further has a conductive layer 40. The conductive layer 40 is, for example, disposed between the polarizing film 20 and the adhesive layer 30, and is in contact with the polarizing film 20 and the adhesive layer 30, respectively. When the conductive layer 40 is disposed between the polarizing film 20 and the adhesive layer 30, there is a tendency that the conductive layer 40 is inhibited from deteriorating. However, the conductive layer 40 may also be disposed at a position other than between the polarizing film 20 and the adhesive layer 30, for example, between the anti-reflection film 10 and the polarizing film 20.
附抗反射膜之偏光薄膜15中,導電層40之表面電阻率為1.0×106 Ω/□以下。具有低至該程度之表面電阻率的導電層40即便在易產生靜電之環境下,仍可防止具備液晶面板100之液晶顯示裝置因靜電造成顯示不良。導電層40之表面電阻率可藉由以下方法特定。首先,準備一種導電層40之表面露出在外部之積層體。這種積層體可舉例如由偏光薄膜20及導電層40構成之積層體L。接著,針對所準備之積層體中的導電層40之表面測定表面電阻率。表面電阻率之測定可依循JIS K7194:1994或JIS K6911:1995所規定之方法進行。舉一例來說,導電層40之表面電阻率小於1.0×105 Ω/□時,導電層40之表面電阻率可利用Loresta-GP MCP-T600(Mitsubishi Chemical Analytech Co., Ltd.製),依循JIS K7194:1994所規定之方法測定。當導電層40之表面電阻率為1.0×105 Ω/□以上時,導電層40之表面電阻率可利用Hiresta-UP MCP-HT450(Mitsubishi Chemical Analytech Co., Ltd.製),依循JIS K6911:1995所規定之方法測定。可將藉由上述該測定所得測定值視為附抗反射膜之偏光薄膜15中之導電層40的表面電阻率。In the polarizing film 15 with an anti-reflection film, the surface resistivity of the conductive layer 40 is less than 1.0×10 6 Ω/□. The conductive layer 40 having a surface resistivity as low as this can prevent a liquid crystal display device having a liquid crystal panel 100 from displaying poorly due to static electricity even in an environment where static electricity is easily generated. The surface resistivity of the conductive layer 40 can be determined by the following method. First, a laminate having a surface of the conductive layer 40 exposed to the outside is prepared. Such a laminate can be, for example, a laminate L consisting of a polarizing film 20 and a conductive layer 40. Then, the surface resistivity of the surface of the conductive layer 40 in the prepared laminate is measured. The surface resistivity can be measured in accordance with the method specified in JIS K7194: 1994 or JIS K6911: 1995. For example, when the surface resistivity of the conductive layer 40 is less than 1.0×10 5 Ω/□, the surface resistivity of the conductive layer 40 can be measured using Loresta-GP MCP-T600 (manufactured by Mitsubishi Chemical Analytech Co., Ltd.) in accordance with the method specified in JIS K7194: 1994. When the surface resistivity of the conductive layer 40 is greater than 1.0×10 5 Ω/□, the surface resistivity of the conductive layer 40 can be measured using Hiresta-UP MCP-HT450 (manufactured by Mitsubishi Chemical Analytech Co., Ltd.) in accordance with the method specified in JIS K6911: 1995. The measured value obtained by the above measurement can be regarded as the surface resistivity of the conductive layer 40 in the polarizing film with an anti-reflection film 15.
導電層40之表面電阻率宜為5.0×105 Ω/□以下,較宜為1.0×105 Ω/□以下,更宜為1.0×104 Ω/□以下,尤宜為1.0×103 Ω/□以下。導電層40之表面電阻率的下限值並無特別限定,例如為1.0×102 Ω/□。於具備觸控感測器或觸控面板之液晶顯示裝置使用液晶面板100時,由充分確保設於液晶顯示裝置之觸控感測器或觸控面板之靈敏度之觀點來看,導電層40之表面電阻率亦可大於5.0×102 Ω/□。The surface resistivity of the conductive layer 40 is preferably 5.0×10 5 Ω/□ or less, more preferably 1.0×10 5 Ω/□ or less, more preferably 1.0×10 4 Ω/□ or less, and particularly preferably 1.0×10 3 Ω/□ or less. The lower limit of the surface resistivity of the conductive layer 40 is not particularly limited, and is, for example, 1.0×10 2 Ω/□. When the liquid crystal panel 100 is used in a liquid crystal display device having a touch sensor or a touch panel, the surface resistivity of the conductive layer 40 may be greater than 5.0×10 2 Ω/□ from the viewpoint of fully ensuring the sensitivity of the touch sensor or the touch panel provided in the liquid crystal display device.
附抗反射膜之偏光薄膜15在以黏著劑層30與無鹼玻璃直接相接之方式與無鹼玻璃積層之狀態下,來自CIE標準光源D65之光從與黏著劑層30相反之側的表面(典型上為抗反射膜10的表面)入射時,產生視感反射率Y為1.1%以下之反射光。根據產生這種反射光的附抗反射膜之偏光薄膜15,可抑制在液晶面板100之光反射,藉此可提升液晶顯示裝置之視辨性。此外,視感反射率Y意指XYZ表色系統(CIE1931)中之三刺激值(X、Y及Z)之Y值。三刺激值於JIS Z8701:1999中有詳細規定。When the polarizing film 15 with an anti-reflection film is laminated with the alkali-free glass in a manner that the adhesive layer 30 is directly in contact with the alkali-free glass, light from the CIE standard light source D65 is incident from the surface on the side opposite to the adhesive layer 30 (typically the surface of the anti-reflection film 10), reflected light with a visual reflectivity Y of less than 1.1% is generated. By generating such reflected light, the polarizing film 15 with an anti-reflection film can suppress light reflection in the liquid crystal panel 100, thereby improving the visibility of the liquid crystal display device. In addition, the visual reflectivity Y means the Y value of the three stimulus values (X, Y and Z) in the XYZ color system (CIE1931). The three stimulus values are specified in detail in JIS Z8701:1999.
詳細來說,上述視感反射率Y可利用以下方法來特定。首先,利用黏著劑層30將附抗反射膜之偏光薄膜15貼附於無鹼玻璃上。無鹼玻璃係實質上不含鹼成分(鹼金屬氧化物)的玻璃,詳細來說玻璃中之鹼成分之重量比率例如為1000ppm以下,進一步宜為500ppm以下。無鹼玻璃例如為板狀,具有0.5mm以上之厚度。接著,於無鹼玻璃之與已與附抗反射膜之偏光薄膜15貼合之表面相反之側的表面貼附黑色薄膜。接著,對附抗反射膜之偏光薄膜15之附抗反射膜10側的表面以5°之入射角入射來自CIE標準光源D65之光。針對此時產生的單向反射光,特定在波長360nm~740nm之範圍中的分光反射率,從該分光反射率特定出XYZ表色系統(CIE1931)中之視感反射率Y。In detail, the above-mentioned visual reflectivity Y can be specified by the following method. First, the polarizing film 15 with an anti-reflection film is attached to the alkali-free glass using an adhesive layer 30. Alkali-free glass is glass that does not substantially contain alkali components (alkali metal oxides). Specifically, the weight ratio of the alkali components in the glass is, for example, less than 1000 ppm, and further preferably less than 500 ppm. The alkali-free glass is, for example, in the form of a plate and has a thickness of more than 0.5 mm. Next, a black film is attached to the surface of the alkali-free glass on the opposite side of the surface to which the polarizing film 15 with an anti-reflection film is attached. Next, light from the CIE standard light source D65 is incident on the surface of the polarizing film 15 with an anti-reflection film on the side with the anti-reflection film 10 at an incident angle of 5°. For the unidirectional reflected light generated at this time, the spectral reflectance in the wavelength range of 360nm~740nm is determined, and the visual reflectance Y in the XYZ color system (CIE1931) is determined from the spectral reflectance.
視感反射率Y宜為1.0%以下,較宜為0.9%以下,更宜為0.8%以下,尤宜為0.7%以下。視感反射率Y之下限值並無特別限定,例如為0.1%。The visual reflectivity Y is preferably 1.0% or less, more preferably 0.9% or less, more preferably 0.8% or less, and particularly preferably 0.7% or less. The lower limit of the visual reflectivity Y is not particularly limited, and is, for example, 0.1%.
上述反射光在L* a* b* 表色系統(CIE1976)中之a* 值及b* 值無特別限定,惟宜滿足下述關係(1)及(2)。 -10≦a* ≦10 (1) -18≦b* ≦5 (2)The a * and b * values of the reflected light in the L * a * b * colorimetric system (CIE1976) are not particularly limited, but preferably satisfy the following relationships (1) and (2). -10≦a * ≦10 (1) -18≦b * ≦5 (2)
上述a* 值及b* 值可使用反射光在XYZ表色系統中之三刺激值(X、Y及Z),藉由JIS Z8781-4:2013所規定之下述式(i)及(ii)來特定。 [數學式1] The above-mentioned a * value and b * value can be determined by the following formulas (i) and (ii) specified in JIS Z8781-4:2013 using the tristimulus values (X, Y, and Z) of reflected light in the XYZ color system. [Mathematical formula 1]
上述a* 值宜為-6以上且6以下,較宜為-3以上且3以下。上述b* 值宜為-15以上且3以下,較宜為-10以上且2以下,更宜為-6以上且2以下,尤宜為-5以上且2以下。視情況,a* 值及b* 值亦可滿足下述關係式(3)及(4)。 b* ≧-1.5a* -15 (3) b* ≦-1.5a* +7.5 (4)The a * value is preferably -6 to 6, more preferably -3 to 3. The b * value is preferably -15 to 3, more preferably -10 to 2, more preferably -6 to 2, and particularly preferably -5 to 2. Depending on the circumstances, the a * value and the b * value may also satisfy the following relational expressions (3) and (4). b * ≧-1.5a * -15 (3) b * ≦-1.5a * +7.5 (4)
進而,a* 值及b* 值亦可滿足下述關係式(5)及(6)。 b* ≧-1.5a* -5 (5) b* ≦-1.5a* +4.5 (6)Furthermore, the a * and b * values can also satisfy the following relations (5) and (6). b * ≧-1.5a * -5 (5) b * ≦-1.5a * +4.5 (6)
上述反射光的L* 值例如為12以下,且宜為10以下,8以下較佳,7以下更佳。L* 值之下限值並未特別限定,例如為3。L* 值可使用上述三刺激值,藉由JIS Z8781-4:2013所規定之下述式(iii)來特定。 [數學式2] The L * value of the reflected light is, for example, 12 or less, preferably 10 or less, preferably 8 or less, and more preferably 7 or less. The lower limit of the L * value is not particularly limited, and is, for example, 3. The L * value can be specified by the following formula (iii) specified in JIS Z8781-4:2013 using the above tristimulus values. [Mathematical formula 2]
滿足L* 值=0、a* 值=0及b* 值=0之光(色相完全中性的光)與上述反射光的色差ΔE例如為22以下,且宜為18以下,15以下較佳,10以下更佳,8以下尤佳。色差ΔE之下限值並無特別限定,例如為3。色差ΔE可使用反射光之L* 值、a* 值及b* 值,根據下述式(iv)算出。 ΔE* ={(L* )2 +(a* )2 +(b* )2 }1/2 (iv)The color difference ΔE between the light satisfying L * value = 0, a * value = 0 and b * value = 0 (light with completely neutral hue) and the above-mentioned reflected light is, for example, 22 or less, preferably 18 or less, preferably 15 or less, more preferably 10 or less, and particularly preferably 8 or less. The lower limit of the color difference ΔE is not particularly limited, and is, for example, 3. The color difference ΔE can be calculated using the L * value, a * value and b * value of the reflected light according to the following formula (iv). ΔE * ={(L * ) 2+ (a * ) 2+ (b * ) 2 } 1/2 (iv)
[抗反射膜] 如圖2所示,抗反射膜10於積層方向上依序具有第1高折射率層1、第1低折射率層2、第2高折射率層3及第2低折射率層4。第1高折射率層1例如係與偏光薄膜20相接。第2低折射率層4例如位於該等層中最靠視辨側。[Anti-reflection film] As shown in FIG2 , the anti-reflection film 10 has a first high refractive index layer 1, a first low refractive index layer 2, a second high refractive index layer 3, and a second low refractive index layer 4 in order in the stacking direction. The first high refractive index layer 1 is, for example, in contact with the polarizing film 20. The second low refractive index layer 4 is, for example, located at the most visible side of the layers.
高折射率層1及3係具有折射率較低折射率層2及4更高之層,其折射率例如在1.6~3.2之範圍。第1高折射率層1之折射率可與第2高折射率層3相同,亦可不同。本說明書中,「折射率」只要未特別言及,便意指在溫度25℃下使用波長λ=550nm之光,依循JIS K0062:1992之規定進行測定而得之值。The high refractive index layers 1 and 3 are layers having a higher refractive index than the low refractive index layers 2 and 4, and their refractive indexes are, for example, in the range of 1.6 to 3.2. The refractive index of the first high refractive index layer 1 may be the same as or different from that of the second high refractive index layer 3. In this specification, "refractive index" means a value measured at a temperature of 25°C using light of a wavelength λ=550nm in accordance with the provisions of JIS K0062:1992 unless otherwise specified.
本發明之較佳一形態中,高折射率層1及3例如包含黏結劑樹脂與分散於該黏結劑樹脂中之無機微粒子。黏結劑樹脂代表上為游離輻射線硬化型樹脂之硬化物,更具體上為紫外線硬化型樹脂之硬化物。紫外線硬化型樹脂可舉包含具有可進行自由基聚合之取代基的聚合物或寡聚物的樹脂,例如(甲基)丙烯酸酯樹脂。作為紫外線硬化型樹脂之(甲基)丙烯酸酯樹脂例如包含環氧(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、丙烯醯基(甲基)丙烯酸酯、(甲基)丙烯酸醚酯等聚合物或寡聚物。(甲基)丙烯酸酯樹脂除了上述聚合物或寡聚物外,更可包含有自由基聚合性單體(前驅物)。該單體之分子量例如為200~700。該單體之具體例可舉新戊四醇三丙烯酸酯(PETA:分子量298)、新戊二醇二丙烯酸酯(NPGDA:分子量212)、二新戊四醇六丙烯酸酯(DPHA:分子量632)、二新戊四醇五丙烯酸酯(DPPA:分子量578)、三羥甲丙烷三丙烯酸酯(TMPTA:296)。游離輻射線硬化型樹脂視需要亦可包含有引發劑。作為引發劑可舉例如UV自由基產生劑(Ciba Specialty Chemicals公司製IRGACURE 907、IRGACURE 127、IRGACURE 192等)或過氧化苯甲醯。上述黏結劑樹脂除了游離輻射線硬化型樹脂之硬化物外,亦可包含有其他樹脂。其他樹脂可為熱硬化性樹脂亦可為熱塑性樹脂。其他樹脂可舉脂肪族系樹脂(例如聚烯烴)、胺甲酸酯系樹脂等。In a preferred embodiment of the present invention, the high refractive index layers 1 and 3 include, for example, a binder resin and inorganic microparticles dispersed in the binder resin. The binder resin is typically a cured product of an ionizing radiation curing resin, and more specifically a cured product of an ultraviolet curing resin. Examples of ultraviolet curing resins include resins containing polymers or oligomers having substituents that can undergo free radical polymerization, such as (meth)acrylate resins. Examples of (meth)acrylate resins that are ultraviolet curing resins include polymers or oligomers such as epoxy (meth)acrylate, polyester (meth)acrylate, acryl (meth)acrylate, and (meth)acrylate ether esters. In addition to the above-mentioned polymers or oligomers, the (meth)acrylate resin may further contain a free radical polymerizable monomer (precursor). The molecular weight of the monomer is, for example, 200 to 700. Specific examples of the monomer include neopentyl triacrylate (PETA: molecular weight 298), neopentyl glycol diacrylate (NPGDA: molecular weight 212), dipentyl triacrylate (DPHA: molecular weight 632), dipentyl triacrylate (DPPA: molecular weight 578), trihydroxymethyl propane triacrylate (TMPTA: 296). The ionizing radiation curing resin may also contain an initiator as needed. Examples of the initiator include UV free radical generators (IRGACURE 907, IRGACURE 127, IRGACURE 192, etc. manufactured by Ciba Specialty Chemicals) or benzoyl peroxide. The above-mentioned adhesive resin may contain other resins in addition to the hardened product of the ionizing radiation hardening resin. The other resins may be thermosetting resins or thermoplastic resins. Examples of the other resins include aliphatic resins (such as polyolefins), urethane resins, and the like.
黏結劑樹脂之折射率例如為1.40~1.60。相對於所形成之高折射率層100重量份,黏結劑樹脂的摻混量例如為10重量份~80重量份,且宜為20重量份~70重量份。The refractive index of the binder resin is, for example, 1.40 to 1.60. The amount of the binder resin mixed is, for example, 10 to 80 parts by weight, and preferably 20 to 70 parts by weight, relative to 100 parts by weight of the high refractive index layer to be formed.
無機微粒子的材料例如為金屬氧化物。金屬氧化物之具體例可舉氧化鋯(zirconia)(折射率:2.19)、氧化鋁(折射率:1.56~2.62)、氧化鈦(折射率:2.49~2.74)、氧化矽(折射率:1.25~1.46)。該等金屬氧化物不僅光之吸收小,還具有較游離輻射線硬化型樹脂或熱塑性樹脂等有機材料更高之折射率,因此適於調整高折射率層1及3之折射率。無機微粒子宜包含氧化鋯或氧化鈦。The material of the inorganic microparticles is, for example, metal oxides. Specific examples of metal oxides include zirconium oxide (refractive index: 2.19), aluminum oxide (refractive index: 1.56~2.62), titanium oxide (refractive index: 2.49~2.74), and silicon oxide (refractive index: 1.25~1.46). These metal oxides not only have low light absorption, but also have a higher refractive index than organic materials such as ionizing radiation hardening resins or thermoplastic resins, and are therefore suitable for adjusting the refractive index of the high refractive index layers 1 and 3. The inorganic microparticles preferably include zirconium oxide or titanium oxide.
無機微粒子的折射率例如為1.60以上,且宜為1.70~2.80,較宜為2.00~2.80。具有1.60以上之折射率的無機微粒子適於調整高折射率層1及3之折射率。無機微粒子之平均粒徑例如為1nm~100nm,以10nm~80nm為佳,20nm~70nm較佳。無機微粒子之平均粒徑例如係指在利用雷射繞射式粒度計測定之粒度分布中,相當於體積累積50%之粒徑(d50)。The refractive index of the inorganic microparticles is, for example, 1.60 or more, preferably 1.70 to 2.80, and more preferably 2.00 to 2.80. Inorganic microparticles having a refractive index of 1.60 or more are suitable for adjusting the refractive index of the high refractive index layers 1 and 3. The average particle size of the inorganic microparticles is, for example, 1 nm to 100 nm, preferably 10 nm to 80 nm, and more preferably 20 nm to 70 nm. The average particle size of the inorganic microparticles refers to, for example, a particle size distribution measured by a laser diffraction particle size analyzer, which is equivalent to a particle size (d50) of 50% of the volume accumulation.
無機微粒子雖可未進行表面改質,但以經表面改質為佳。經表面改質之無機微粒子有良好地分散於黏合劑樹脂中的傾向。表面改質例如係於無機微粒子之表面塗佈表面改質劑來形成表面改質劑層藉此來進行。表面改質劑可舉例如矽烷系耦合劑、鈦酸酯系耦合劑等耦合劑;脂肪酸系界面活性劑等界面活性劑。當使用這種表面改質劑時,有黏結劑樹脂與無機微粒子之濡溼性提升,而黏結劑樹脂與無機微粒子之界面穩定化的傾向。Although the inorganic microparticles may not be surface-modified, it is preferred that they be surface-modified. Surface-modified inorganic microparticles tend to be well dispersed in the binder resin. Surface modification is performed, for example, by applying a surface modifier to the surface of the inorganic microparticles to form a surface modifier layer. Examples of surface modifiers include coupling agents such as silane-based coupling agents and titanium ester-based coupling agents; and surfactants such as fatty acid-based surfactants. When such a surface modifier is used, the wettability of the binder resin and the inorganic microparticles is improved, and the interface between the binder resin and the inorganic microparticles tends to be stabilized.
相對於所形成之高折射率層100重量份,無機微粒子的摻混量例如為10重量份~90重量份,較宜為20重量份~80重量份。只要無機微粒子之摻混量在上述範圍內,抗反射膜便有具有充分的機械特性的同時可充分減低反射光之視感反射率Y的傾向。The amount of the inorganic particles mixed is, for example, 10 to 90 parts by weight, preferably 20 to 80 parts by weight, relative to 100 parts by weight of the formed high refractive index layer. As long as the amount of the inorganic particles mixed is within the above range, the anti-reflection film has sufficient mechanical properties and tends to sufficiently reduce the visual reflectivity Y of the reflected light.
包含黏結劑樹脂與無機微粒子之高折射率層1及3的折射率例如為1.6~2.6,且宜為1.7~2.2。The refractive index of the high refractive index layers 1 and 3 including the binder resin and the inorganic microparticles is, for example, 1.6 to 2.6, and preferably 1.7 to 2.2.
本發明之另一較佳形態中,高折射率層1及3包含金屬氧化物或金屬氮化物,且宜實質上由金屬氧化物或金屬氮化物所構成。金屬氧化物之具體例可舉氧化鈦(TiO2 )、銦/錫氧化物(ITO)、氧化鈮(Nb2 O5 )、氧化釔(Y2 O3 )、氧化銦(In2 O3 )、氧化錫(SnO2 )、氧化鋯(ZrO2 )、氧化鉿(HfO2 )、氧化銻(Sb2 O3 )、氧化鉭(Ta2 O5 )、氧化鋅(ZnO)、氧化鎢(WO3 )。金屬氮化物之具體例可舉氮化矽(Si3 N4 )。高折射率層1及3宜包含氧化鈮(Nb2 O5 )或氧化鈦(TiO2 )。由金屬氧化物或金屬氮化物構成之高折射率層的折射率例如為2.00~2.60,且宜為2.10~2.45。In another preferred form of the present invention, the high refractive index layers 1 and 3 include metal oxides or metal nitrides, and preferably are substantially composed of metal oxides or metal nitrides. Specific examples of metal oxides include titanium oxide (TiO 2 ), indium/tin oxide (ITO), niobium oxide (Nb 2 O 5 ), yttrium oxide (Y 2 O 3 ), indium oxide (In 2 O 3 ), tin oxide (SnO 2 ), zirconium oxide (ZrO 2 ), arsenic oxide (HfO 2 ), antimony oxide (Sb 2 O 3 ), tantalum oxide (Ta 2 O 5 ), zinc oxide (ZnO), and tungsten oxide (WO 3 ). Specific examples of metal nitrides include silicon nitride (Si 3 N 4 ). The high refractive index layers 1 and 3 preferably include niobium oxide (Nb 2 O 5 ) or titanium oxide (TiO 2 ). The refractive index of the high refractive index layer composed of metal oxide or metal nitride is, for example, 2.00 to 2.60, and preferably 2.10 to 2.45.
第1高折射率層1的材料可與第2高折射率層3相同,亦可不同。The material of the first high refractive index layer 1 may be the same as or different from that of the second high refractive index layer 3 .
第1高折射率層1之物理膜厚例如為9nm~15nm,且宜為11nm~13nm。第1高折射率層1之光學膜厚例如為20nm~35nm,且宜為25nm~30nm。此外,在本說明書中,光學膜厚係以波長550nm之光的折射率與物理膜厚之積表示之值。The physical film thickness of the first high refractive index layer 1 is, for example, 9 nm to 15 nm, and preferably 11 nm to 13 nm. The optical film thickness of the first high refractive index layer 1 is, for example, 20 nm to 35 nm, and preferably 25 nm to 30 nm. In addition, in this specification, the optical film thickness is a value expressed as the product of the refractive index of light with a wavelength of 550 nm and the physical film thickness.
第2高折射率層3之物理膜厚例如為98nm~124nm,且宜111nm~120nm。第2高折射率層3之光學膜厚例如為230nm~290nm,且宜為260nm~280nm。The physical film thickness of the second high refractive index layer 3 is, for example, 98 nm to 124 nm, preferably 111 nm to 120 nm. The optical film thickness of the second high refractive index layer 3 is, for example, 230 nm to 290 nm, preferably 260 nm to 280 nm.
低折射率層2及4為具有較高折射率層1及3更低之折射率之層,其折射率例如為1.35~1.55,且宜為1.40~1.50。藉由適當調節低折射率層2及4與高折射率層1及3之折射率之差,有可抑制光反射的傾向。第1低折射率層2之折射率可與第2低折射率層4相同,亦可不同。The low refractive index layers 2 and 4 are layers having a lower refractive index than the high refractive index layers 1 and 3, and their refractive index is, for example, 1.35 to 1.55, and preferably 1.40 to 1.50. By properly adjusting the difference in refractive index between the low refractive index layers 2 and 4 and the high refractive index layers 1 and 3, there is a tendency to suppress light reflection. The refractive index of the first low refractive index layer 2 may be the same as or different from that of the second low refractive index layer 4.
低折射率層2及4之材料可舉例如金屬氧化物及金屬氟化物。金屬氧化物之具體例可舉氧化矽(SiO2 )。金屬氟化物之具體例可舉氟化鎂、氟矽酸。低折射率層2及4之材料由折射率的觀點來看以氟化鎂及氟矽酸為宜,由製造容易度、機械強度、耐濕性等觀點來看宜為氧化矽,而綜合考量各種特性則宜為氧化矽。第1低折射率層2之材料可與第2低折射率層4相同,亦可不同。The materials of the low refractive index layers 2 and 4 include metal oxides and metal fluorides. A specific example of metal oxides is silicon oxide (SiO 2 ). A specific example of metal fluorides is magnesium fluoride and fluorosilicic acid. From the perspective of refractive index, magnesium fluoride and fluorosilicic acid are preferred for the materials of the low refractive index layers 2 and 4. From the perspective of ease of manufacturing, mechanical strength, moisture resistance, etc., silicon oxide is preferred. Taking all characteristics into consideration, silicon oxide is preferred. The material of the first low refractive index layer 2 may be the same as or different from that of the second low refractive index layer 4.
低折射率層2及4之材料亦可為硬化性含氟系樹脂之硬化物。硬化性含氟系樹脂例如具有源自含氟單體之構成單元及源自交聯性單體之構成單元。含氟單體之具體例可舉例如氟烯烴類(氟乙烯、二氟亞乙烯、四氟乙烯、六氟乙烯、六氟丙烯、全氟-2,2-二甲基-1,3-二㗁呃等)、具部分或完全氟化之烷基的(甲基)丙烯酸酯衍生物類(Viscoat 6FM(大阪有機化學公司製)、M-2020(大金公司製)等)、完全或部分氟化之乙烯基醚類等。交聯性單體可舉例如甲基丙烯酸環氧丙酯等分子內具有交聯性官能基之(甲基)丙烯酸酯單體;具有羧基、羥基、胺基、磺酸基等官能基之(甲基)丙烯酸酯單體((甲基)丙烯酸、羥甲基(甲基)丙烯酸酯、(甲基)丙烯酸羥烷基酯、(甲基)丙烯酸烯丙酯等)。含氟系樹脂亦可具有源自上述化合物以外之其他單體(例如烯烴系單體、(甲基)丙烯酸酯系單體、苯乙烯系單體)的構成單元。The material of the low refractive index layers 2 and 4 may also be a cured product of a curable fluorine-containing resin. The curable fluorine-containing resin, for example, has a constituent unit derived from a fluorine-containing monomer and a constituent unit derived from a crosslinking monomer. Specific examples of fluorine-containing monomers include fluoroolefins (vinyl fluoride, difluoroethylene, tetrafluoroethylene, hexafluoroethylene, hexafluoropropylene, perfluoro-2,2-dimethyl-1,3-difluoroethylene, etc.), (meth)acrylate derivatives with partially or completely fluorinated alkyl groups (Viscoat 6FM (manufactured by Osaka Organic Chemicals Co., Ltd.), M-2020 (manufactured by Daikin Corporation), etc.), and completely or partially fluorinated vinyl ethers. Examples of crosslinking monomers include (meth)acrylate monomers having crosslinking functional groups in the molecule, such as glycidyl methacrylate; (meth)acrylate monomers having functional groups such as carboxyl, hydroxyl, amino, and sulfonic acid groups ((meth)acrylic acid, hydroxymethyl (meth)acrylate, hydroxyalkyl (meth)acrylate, and allyl (meth)acrylate). Fluorine-containing resins may also have constituent units derived from other monomers (such as olefin monomers, (meth)acrylate monomers, and styrene monomers) other than the above compounds.
第1低折射率層2之物理膜厚例如為26nm~34nm,且宜為27nm~31nm。第1低折射率層2之光學膜厚例如為38nm~50nm,且宜為40nm~45nm。The physical film thickness of the first low refractive index layer 2 is, for example, 26 nm to 34 nm, preferably 27 nm to 31 nm. The optical film thickness of the first low refractive index layer 2 is, for example, 38 nm to 50 nm, preferably 40 nm to 45 nm.
第2低折射率層4之物理膜厚例如為68nm~88nm,且宜為72nm~79nm。第2低折射率層4之光學膜厚例如為100nm~128nm,且宜為105nm~115nm。The physical film thickness of the second low refractive index layer 4 is, for example, 68 nm to 88 nm, preferably 72 nm to 79 nm. The optical film thickness of the second low refractive index layer 4 is, for example, 100 nm to 128 nm, preferably 105 nm to 115 nm.
高折射率層及低折射率層之製作方法並無特別限定。該等層包含樹脂時,可藉由所謂的濕式製程(於塗佈樹脂組成物後再硬化)來形成該等之層。該等之由金屬氧化物、金屬氟化物、金屬氮化物等構成時,可藉由所謂的乾式製程來形成該等層。乾式處理之具體例可舉PVD(Physical Vapor Deposition;物理氣相沉積)法、CVD(Chemical Vapor Deposition;化學氣相沉積)法。PVD法可舉例如真空蒸鍍法、反應性蒸鍍法、離子束輔助法、濺鍍法、離子鍍法。CVD法可舉例如電漿CVD法。由降低反射光之色相參差之觀點來看,乾式製程宜為濺鍍法。There is no particular limitation on the method for making the high refractive index layer and the low refractive index layer. When the layers include a resin, the layers can be formed by a so-called wet process (curing after coating the resin composition). When the layers are composed of metal oxides, metal fluorides, metal nitrides, etc., the layers can be formed by a so-called dry process. Specific examples of dry processing include PVD (Physical Vapor Deposition) method and CVD (Chemical Vapor Deposition) method. Examples of PVD methods include vacuum evaporation, reactive evaporation, ion beam assisted method, sputtering method, and ion plating method. The CVD method may be, for example, a plasma CVD method. From the perspective of reducing the color difference of reflected light, the dry process is preferably a sputtering method.
圖2之抗反射膜10更可具有高折射率層及低折射率層以外之其他構件。圖3係顯示抗反射膜之另一例。圖3之抗反射膜11更具有基材5及黏著劑層6。基材5例如係配置在第1高折射率層1與偏光薄膜20之間,且與第1高折射率層1相接。黏著劑層6例如係配置於基材5與偏光薄膜20之間,且分別與基材5及偏光薄膜20相接。The anti-reflection film 10 of FIG. 2 may further include other components besides the high refractive index layer and the low refractive index layer. FIG. 3 shows another example of the anti-reflection film. The anti-reflection film 11 of FIG. 3 further includes a substrate 5 and an adhesive layer 6. The substrate 5 is, for example, disposed between the first high refractive index layer 1 and the polarizing film 20, and is in contact with the first high refractive index layer 1. The adhesive layer 6 is, for example, disposed between the substrate 5 and the polarizing film 20, and is in contact with the substrate 5 and the polarizing film 20, respectively.
基材5例如包含具有透明性之樹脂薄膜。所述樹脂薄膜之材料可舉例如纖維素系樹脂(三醋酸纖維素、二醋酸纖維素、丙酸纖維素、丁酸纖維素、醋酸丙酸纖維素、硝酸纖維素等)、聚醯胺系樹脂(尼龍-6、尼龍-66等)、聚醯亞胺系樹脂、聚碳酸酯系樹脂、聚酯系樹脂(聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚-1,4-環己烷二亞甲基對苯二甲酸酯、聚乙烯-1,2-二苯氧乙烷-4,4 '-二羧酸酯、聚對苯二甲酸丁二酯等)、聚烯烴系樹脂(聚乙烯、聚丙烯、聚甲基戊烯等)、聚碸系樹脂、聚醚碸系樹脂、聚芳酯系樹脂、聚醚醯亞胺系樹脂、聚甲基丙烯酸甲酯系樹脂、聚醚酮系樹脂、聚苯乙烯樹脂、聚氯乙烯樹脂、聚乙烯醇樹脂、乙烯乙烯醇樹脂、(甲基)丙烯酸樹脂、(甲基)丙烯腈樹脂等。基材5可為單一樹脂薄膜之層,可為複數層樹脂薄膜之積層體,亦可為樹脂薄膜與後述硬塗層之積層體。基材5亦可包含有添加劑。添加劑之具體例可舉抗靜電劑、紫外線吸收劑、塑化劑、滑劑、著色劑、抗氧化劑、阻燃劑等。The substrate 5 includes, for example, a transparent resin film. The material of the resin film may be, for example, a cellulose resin (cellulose triacetate, cellulose diacetate, cellulose propionate, cellulose butyrate, cellulose acetate propionate, cellulose nitrate, etc.), a polyamide resin (nylon-6, nylon-66, etc.), a polyimide resin, a polycarbonate resin, a polyester resin (polyethylene terephthalate, polyethylene naphthalate, poly-1,4-cyclohexane dimethylene terephthalate, polyethylene-1,2-diphenyloxyethane-4,4 '-dicarboxylate, polybutylene terephthalate, etc.), polyolefin resin (polyethylene, polypropylene, polymethylpentene, etc.), polysulfone resin, polyethersulfone resin, polyarylate resin, polyetherimide resin, polymethyl methacrylate resin, polyetherketone resin, polystyrene resin, polyvinyl chloride resin, polyvinyl alcohol resin, ethylene vinyl alcohol resin, (meth) acrylic resin, (meth) acrylonitrile resin, etc. The substrate 5 may be a single layer of resin film, a laminate of multiple layers of resin films, or a laminate of resin films and a hard coating layer described later. The substrate 5 may also contain additives. Specific examples of additives include antistatic agents, ultraviolet absorbers, plasticizers, lubricants, colorants, antioxidants, flame retardants, etc.
本發明之較佳一形態中,基材5係三醋酸纖維素(TAC)薄膜。三醋酸纖維素薄膜亦可作為偏光件之保護薄膜發揮功能。因此,藉由使用具有由三醋酸纖維素薄膜構成之基材5的抗反射膜11,有時可省略偏光薄膜20於視辨側具有之透明保護薄膜。In a preferred embodiment of the present invention, the substrate 5 is a triacetate cellulose (TAC) film. The triacetate cellulose film can also function as a protective film for the polarizer. Therefore, by using the anti-reflection film 11 having the substrate 5 composed of the triacetate cellulose film, the transparent protective film on the viewing side of the polarizing film 20 can sometimes be omitted.
本發明之另一較佳形態中,基材5包含硬塗層。基材5可以硬塗層構成,亦可為樹脂薄膜及硬塗層之積層體。硬塗層例如為游離輻射線硬化型樹脂之硬化層。游離輻射線可舉例如紫外線、可見光、紅外線、電子束,且宜為紫外線。即,游離輻射線硬化型樹脂宜為紫外線硬化型樹脂。紫外線硬化型樹脂可舉例如(甲基)丙烯酸系樹脂、聚矽氧系樹脂、聚酯系樹脂、胺甲酸酯系樹脂、醯胺系樹脂、環氧系樹脂等。(甲基)丙烯酸系樹脂可舉例如含(甲基)丙烯醯氧基之多官能性單體藉由紫外線硬化而成的硬化物(聚合物)。多官能性單體例如可使用1種或組合2種以上來使用。多官能性單體例如可與光聚合引發劑混合來使用。In another preferred form of the present invention, the substrate 5 includes a hard coating layer. The substrate 5 may be composed of a hard coating layer, or may be a laminate of a resin film and a hard coating layer. The hard coating layer is, for example, a hardened layer of an ionizing radiation hardening resin. Examples of ionizing radiation include ultraviolet rays, visible light, infrared rays, and electron beams, and ultraviolet rays are preferably used. That is, the ionizing radiation hardening resin is preferably an ultraviolet hardening resin. Examples of ultraviolet hardening resins include (meth) acrylic resins, silicone resins, polyester resins, urethane resins, amide resins, epoxy resins, and the like. Examples of (meth)acrylic resins include cured products (polymers) obtained by curing a polyfunctional monomer containing a (meth)acryloyloxy group with ultraviolet rays. The polyfunctional monomer may be used alone or in combination of two or more. The polyfunctional monomer may be used in combination with a photopolymerization initiator.
硬塗層中亦可分散有無機微粒子或有機微粒子。微粒子之平均粒徑(d50)例如為0.01µm~3µm。由折射率、穩定性、耐熱性等觀點來看,分散於硬塗層中的微粒子宜為氧化矽(SiO2 )。硬塗層亦可包含有添加劑。添加劑之具體例可舉調平劑、充填劑、分散劑、塑化劑、紫外線吸收劑、界面活性劑、抗氧化劑、觸變性化劑。並且,硬塗層表面亦可形成有凹凸形狀。於表面具有凹凸形狀之硬塗層具有光擴散功能(防眩)。Inorganic particles or organic particles may also be dispersed in the hard coating layer. The average particle size (d50) of the particles is, for example, 0.01µm to 3µm. From the perspective of refractive index, stability, heat resistance, etc., the particles dispersed in the hard coating layer are preferably silicon oxide (SiO 2 ). The hard coating layer may also contain additives. Specific examples of additives include leveling agents, fillers, dispersants, plasticizers, ultraviolet absorbers, surfactants, antioxidants, and thixotropic agents. In addition, the surface of the hard coating layer may also be formed with concave-convex shapes. The hard coating layer having a concave-convex shape on the surface has a light diffusion function (anti-glare).
基材5之物理膜厚並無特別限定。基材5為單一樹脂薄膜之層或複數層樹脂薄膜之積層體時,基材5之物理膜厚例如在10µm~200µm之範圍內。基材5包含硬塗層時,硬塗層之物理膜厚例如在1µm~50µm之範圍內。The physical film thickness of the substrate 5 is not particularly limited. When the substrate 5 is a single resin film layer or a laminate of multiple resin films, the physical film thickness of the substrate 5 is, for example, in the range of 10µm to 200µm. When the substrate 5 includes a hard coating layer, the physical film thickness of the hard coating layer is, for example, in the range of 1µm to 50µm.
基材5之折射率(基材5具有積層結構時,最靠第1高折射率層1側之層之折射率)例如為1.3~1.8,且宜為1.4~1.7。The refractive index of the substrate 5 (when the substrate 5 has a layered structure, the refractive index of the layer closest to the first high refractive index layer 1) is, for example, 1.3 to 1.8, and preferably 1.4 to 1.7.
黏著劑層6係包含黏著劑之層。黏著劑層6所含黏著劑可舉例如具有黏著性之樹脂。這類樹脂可舉丙烯酸系樹脂、丙烯酸胺甲酸酯系樹脂、胺甲酸酯系樹脂、聚矽氧系樹脂等。黏著劑層6宜包含由丙烯酸系樹脂所構成之丙烯酸系黏著劑。The adhesive layer 6 is a layer containing an adhesive. The adhesive contained in the adhesive layer 6 can be, for example, a resin having adhesive properties. Examples of such resins include acrylic resins, acrylic urethane resins, urethane resins, silicone resins, and the like. The adhesive layer 6 preferably contains an acrylic adhesive composed of an acrylic resin.
黏著劑層6亦可因應需求更含有添加劑。添加劑可舉例如交聯劑、增黏劑、塑化劑、顏料、染料、充填劑、抗老化劑、導電材、紫外線吸收劑、光穩定劑、剝離調整劑、軟化劑、界面活性劑、阻燃劑、抗氧化劑等。交聯劑可舉例如異氰酸酯系交聯劑、環氧系交聯劑、過氧化物系交聯劑、三聚氰胺系交聯劑、脲系交聯劑、金屬烷氧化物系交聯劑、金屬螯合物系交聯劑、金屬鹽系交聯劑、碳二亞胺系交聯劑、唑啉系交聯劑、吖系交聯劑、胺系交聯劑等。The adhesive layer 6 may also contain additives as required. Examples of additives include crosslinking agents, tackifiers, plasticizers, pigments, dyes, fillers, anti-aging agents, conductive materials, ultraviolet absorbers, light stabilizers, stripping modifiers, softeners, surfactants, flame retardants, antioxidants, etc. Examples of crosslinking agents include isocyanate crosslinking agents, epoxy crosslinking agents, peroxide crosslinking agents, melamine crosslinking agents, urea crosslinking agents, metal alkoxide crosslinking agents, metal chelate crosslinking agents, metal salt crosslinking agents, carbodiimide crosslinking agents, Azoline crosslinking agent, Crosslinking agent, amine crosslinking agent, etc.
黏著劑層6之物理膜厚例如為5µm~100µm,且宜為10µm~50µm。The physical film thickness of the adhesive layer 6 is, for example, 5µm to 100µm, and preferably 10µm to 50µm.
抗反射膜11可更具有基材5及黏著劑層6以外之其他構件。抗反射膜11例如更可具有配置在基材5及第1高折射率層1之間的防眩層。抗反射膜11亦更可具有配置在特定之構件間(例如基材5與第1高折射率層1之間、或防眩層與第1高折射率層1之間)的密著層。密著層係可提升構件彼此之密著性的層,例如包含矽或SiOx (x<2)。密著層之物理膜厚例如為1nm~10nm,且宜為2nm~5nm。密著層之折射率例如為1~2.5。The anti-reflection film 11 may further include other components besides the substrate 5 and the adhesive layer 6. For example, the anti-reflection film 11 may further include an anti-glare layer disposed between the substrate 5 and the first high refractive index layer 1. The anti-reflection film 11 may also further include an adhesion layer disposed between specific components (for example, between the substrate 5 and the first high refractive index layer 1, or between the anti-glare layer and the first high refractive index layer 1). The adhesion layer is a layer that can enhance the adhesion between components, and for example, contains silicon or SiO x (x<2). The physical film thickness of the adhesion layer is, for example, 1 nm to 10 nm, and preferably 2 nm to 5 nm. The refractive index of the adhesion layer is, for example, 1 to 2.5.
抗反射膜10及11亦可配置在較第2低折射率層4更靠視辨側,且更可具有與第2低折射率層4相接之防污層。防污層係具有防污效果之層,例如包含選自氟系樹脂、聚矽氧系樹脂中之至少1者。防污層之物理膜厚例如為5nm~13nm,且宜為5nm~10nm。防污層之折射率例如為1~2。The anti-reflection films 10 and 11 may also be arranged on the visual side of the second low refractive index layer 4, and may further include an antifouling layer in contact with the second low refractive index layer 4. The antifouling layer is a layer having an antifouling effect, and for example, includes at least one selected from fluorine resins and silicone resins. The physical film thickness of the antifouling layer is, for example, 5nm to 13nm, and preferably 5nm to 10nm. The refractive index of the antifouling layer is, for example, 1 to 2.
從CIE標準光源D65對抗反射膜10及11入射光時所產生的反射光在L* a* b* 表色系統中之a1 * 值及b1 * 值之絕對值宜小。a1 * 值例如為-6以上且6以下,較佳為-3以上且3以下。b1 * 值例如為-15以上且3以下,宜為-10以上且2以下,較佳為-5以上且2以下。a1 * 值及b1 * 值可利用以下方法特定。首先,使抗反射膜10之第1高折射率層1、第1低折射率層2、第2高折射率層3及第2低折射率層4依序積層於黑色薄膜上、或利用抗反射膜11之黏著劑層6將抗反射膜11貼附於黑色薄膜上。接著,對第2低折射率層側之抗反射膜10或11之表面以5°之入射角入射來自CIE標準光源D65之光。針對此時產生的單向反射光,特定在波長360nm~740nm之範圍中的分光反射率,從該分光反射率特定出XYZ表色系統中之三刺激值。使用所得三刺激值,藉由上述式(i)及(ii)特定出a1 * 值及b1 * 值。The absolute values of the a1 * value and the b1 * value of the reflected light generated when the anti-reflection films 10 and 11 are incident on the CIE standard light source D65 in the L * a * b * colorimetric system are preferably small. The a1 * value is, for example, greater than -6 and less than 6, preferably greater than -3 and less than 3. The b1 * value is, for example, greater than -15 and less than 3, preferably greater than -10 and less than 2, preferably greater than -5 and less than 2. The a1 * value and the b1 * value can be specified by the following method. First, the first high refractive index layer 1, the first low refractive index layer 2, the second high refractive index layer 3 and the second low refractive index layer 4 of the anti-reflection film 10 are sequentially laminated on a black film, or the anti-reflection film 11 is attached to the black film using the adhesive layer 6 of the anti-reflection film 11. Next, light from CIE standard light source D65 is incident on the surface of the anti-reflection film 10 or 11 on the second low refractive index layer side at an incident angle of 5°. The spectral reflectance in the wavelength range of 360nm to 740nm is determined for the unidirectional reflected light generated at this time, and the tristimulus values in the XYZ color system are determined from the spectral reflectance. Using the obtained tristimulus values, the a 1 * value and the b 1 * value are determined by the above formulas (i) and (ii).
上述反射光之視感反射率Y1 例如為0.3%以下,且宜為0.2%以下。The visual reflectivity Y1 of the reflected light is, for example, 0.3% or less, and preferably 0.2% or less.
[偏光薄膜] 偏光薄膜20係包含偏光件及透明保護薄膜之積層體。透明保護薄膜例如係配置成與層狀偏光件之主面(具有最廣泛面積之表面)相接。偏光件亦可配置在2個透明保護薄膜之間。作為偏光件並無特別限定,可舉例如使聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯-乙酸乙烯酯共聚物系部分皂化薄膜等親水性高分子薄膜吸附碘或二色性染料等二色性物質並進行過單軸延伸者;以及聚乙烯醇之脫水處理物、聚氯乙烯之脫鹽酸處理物等多烯系定向薄膜等。偏光件宜由聚乙烯醇系薄膜及碘等二色性物質構成。[Polarizing film] The polarizing film 20 is a laminate including a polarizer and a transparent protective film. The transparent protective film is, for example, arranged to be in contact with the main surface (surface with the widest area) of the layered polarizer. The polarizer may also be arranged between two transparent protective films. There is no particular limitation on the polarizer, and examples thereof include hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and partially saponified films of ethylene-vinyl acetate copolymers that adsorb dichroic substances such as iodine or dichroic dyes and undergo uniaxial stretching; and polyene oriented films such as dehydrated polyvinyl alcohol and dehydrogenated polyvinyl chloride. The polarizer is preferably composed of a polyvinyl alcohol film and dichroic substances such as iodine.
偏光件之厚度並無特別限定,例如為80µm以下。偏光件之厚度為10µm以下,較佳亦可為1~7µm。這種薄型偏光件的厚度參差少,視辨性佳。薄型偏光件之尺寸變化受到抑制,耐久性佳。根據薄型偏光件,可將偏光薄膜20薄型化。The thickness of the polarizer is not particularly limited, for example, it is 80 μm or less. The thickness of the polarizer is 10 μm or less, preferably 1 to 7 μm. Such a thin polarizer has less thickness variation and better visibility. The dimensional change of the thin polarizer is suppressed and the durability is good. According to the thin polarizer, the polarizing film 20 can be thinned.
作為透明保護薄膜的材料,可使用例如透明性、機械強度、熱穩定性、水分阻隔性、各向同性等優異之熱塑性樹脂。所述熱塑性樹脂的具體例可舉例如三醋酸纖維素等之纖維素樹脂、聚酯樹脂、聚醚碸樹脂、聚碸樹脂、聚碳酸酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚烯烴樹脂、(甲基)丙烯酸樹脂、環狀聚烯烴樹脂(降莰烯系樹脂)、聚芳酯樹脂、聚苯乙烯樹脂、聚乙烯醇樹脂及該等之混合物。透明保護薄膜之材料亦可為(甲基)丙烯酸系、胺甲酸酯系、丙烯酸胺甲酸酯系、環氧系、聚矽氧系等熱硬化性樹脂或紫外線硬化型樹脂。偏光薄膜20具有2個透明保護薄膜時,2個透明保護薄膜之材料可彼此相同亦可互異。例如,亦可對偏光件之一主面透過接著劑貼合有以熱塑性樹脂構成之透明保護薄膜,且於偏光件之另一主面貼合有以熱硬化性樹脂或紫外線硬化型樹脂構成之透明保護薄膜。透明保護薄膜亦可包含有1種以上任意之添加劑。As the material of the transparent protective film, a thermoplastic resin having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropy, etc. can be used. Specific examples of the thermoplastic resin include cellulose resins such as cellulose triacetate, polyester resins, polyether resins, polyester resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth)acrylic resins, cyclic polyolefin resins (norbornene resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof. The material of the transparent protective film may also be a thermosetting resin or a UV-curing resin such as (meth) acrylic acid, urethane, acrylic urethane, epoxy, or silicone. When the polarizing film 20 has two transparent protective films, the materials of the two transparent protective films may be the same or different. For example, a transparent protective film made of a thermoplastic resin may be bonded to one main surface of the polarizer through an adhesive, and a transparent protective film made of a thermosetting resin or a UV-curing resin may be bonded to the other main surface of the polarizer. The transparent protective film may also contain one or more arbitrary additives.
透明保護薄膜亦可具有防眩特性、抗反射特性等光學特性。透明保護薄膜亦可為作為相位差膜發揮功能的薄膜。本說明書中,相位差膜係指於面內方向或厚度方向具有雙折射之膜。作為相位差膜發揮功能之薄膜可舉例如使高分子薄膜延伸而成者、使液晶材料定向並使其固定化而成者等。The transparent protective film may also have optical properties such as anti-glare properties and anti-reflection properties. The transparent protective film may also be a film that functions as a phase difference film. In this specification, a phase difference film refers to a film that has birefringence in the in-plane direction or the thickness direction. Examples of films that function as phase difference films include those formed by stretching a polymer film, and those formed by orienting and fixing a liquid crystal material.
用以貼合偏光件與透明保護薄膜之接著劑只要在光學上是透明的則無特別限定,可舉例如水系、溶劑系、熱熔膠系、自由基硬化型、陽離子硬化型等接著劑,較佳可舉水系接著劑及自由基硬化型接著劑。The adhesive used to bond the polarizer and the transparent protective film is not particularly limited as long as it is optically transparent. Examples include water-based adhesives, solvent-based adhesives, hot melt adhesive-based adhesives, free radical curing adhesives, and cationic curing adhesives. Preferably, water-based adhesives and free radical curing adhesives are used.
偏光薄膜20之厚度例如為10µm~500µm。偏光薄膜20之全光線透射率並無特別限定,例如為30%~50%。本說明書中,「全光線透射率」意指波長380nm~700nm之範圍之光的透射率。全光線透射率可依循JIS K7361-1:1997之規定進行測定。全光線透射率之測定係使用CIE標準光源D65。The thickness of the polarizing film 20 is, for example, 10µm to 500µm. The total light transmittance of the polarizing film 20 is not particularly limited, and is, for example, 30% to 50%. In this specification, "total light transmittance" means the transmittance of light in the wavelength range of 380nm to 700nm. The total light transmittance can be measured in accordance with the provisions of JIS K7361-1:1997. The total light transmittance is measured using CIE standard light source D65.
來自CIE標準光源D65之光對偏光薄膜20入射時的透射光在Hunter Lab表色系統中的a值宜為-6.0~0,-3.0~-0.5較佳,-1.8~-1.2尤佳。上述透射光在Hunter Lab表色系統中的b值宜為1.0~10,1.5~5.0較佳,2.2~4.0尤佳。透射光在Hunter Lab表色系統中的a值及b值可利用以下方法特定。首先,使用分光光度計之積分球,測定偏光薄膜20之來自CIE標準光源D65之光之透射率。針對所得透射率,依JIS Z8701:1999所規定之2度視野XYZ系進行視感度校正(780~380nm:每5nm),藉此可特定出透射光在Hunter Lab表色系統中的a值及b值。The a value of the transmitted light from the CIE standard light source D65 incident on the polarizing film 20 in the Hunter Lab colorimetric system is preferably -6.0 to 0, preferably -3.0 to -0.5, and particularly preferably -1.8 to -1.2. The b value of the above-mentioned transmitted light in the Hunter Lab colorimetric system is preferably 1.0 to 10, preferably 1.5 to 5.0, and particularly preferably 2.2 to 4.0. The a value and b value of the transmitted light in the Hunter Lab colorimetric system can be determined by the following method. First, use the integrating sphere of the spectrophotometer to measure the transmittance of the polarizing film 20 from the CIE standard light source D65. The obtained transmittance is calibrated according to the 2-degree field XYZ system specified in JIS Z8701:1999 (780~380nm: every 5nm), thereby specifying the a value and b value of the transmitted light in the Hunter Lab color system.
[附抗反射膜之偏光薄膜具有之導電層] 導電層40係包含導電材料之層。導電材料可為ITO以外之材料,例如為導電性聚合物、導電性聚合物與摻雜劑之複合物、離子性界面活性劑、導電性微粒子、離子性化合物等。由透明性、全光線透射率、外觀、抗靜電效果及於高溫或高濕環境下之抗靜電效果的穩定性之觀點來看,導電層40宜包含導電性聚合物。導電層40包含導電性聚合物作為導電材料時,相較於包含導電性微粒子之情況,即使將導電層40之厚度調整成較大也不易發生霧度。因此,即使在導電層40配置於液晶單元25與偏光件之間時,包含導電性聚合物之導電層40也不易發生消偏光,而不易使液晶顯示裝置顯示之影像的對比降低。當導電層40包含導電性聚合物作為導電材料時,相較於包含導電性微粒子之情況,有導電層40之折射率低之傾向。所以,包含導電性聚合物之導電層40適於使液晶面板100之光的反射率更降低。[Conductive layer of polarizing film with anti-reflection film] The conductive layer 40 is a layer containing a conductive material. The conductive material may be a material other than ITO, such as a conductive polymer, a composite of a conductive polymer and a dopant, an ionic surfactant, conductive microparticles, an ionic compound, etc. From the perspective of transparency, total light transmittance, appearance, antistatic effect, and stability of the antistatic effect in a high temperature or high humidity environment, the conductive layer 40 preferably contains a conductive polymer. When the conductive layer 40 contains a conductive polymer as a conductive material, compared to the case where the conductive microparticles are contained, haze is less likely to occur even if the thickness of the conductive layer 40 is adjusted to be larger. Therefore, even when the conductive layer 40 is disposed between the liquid crystal unit 25 and the polarizer, the conductive layer 40 including the conductive polymer is less likely to be depolarized and less likely to reduce the contrast of the image displayed by the liquid crystal display device. When the conductive layer 40 includes the conductive polymer as the conductive material, the refractive index of the conductive layer 40 tends to be lower than when it includes conductive microparticles. Therefore, the conductive layer 40 including the conductive polymer is suitable for further reducing the reflectivity of light of the liquid crystal panel 100.
導電性聚合物可舉例如聚噻吩、聚苯胺、聚吡咯、聚喹㗁啉、聚乙炔、聚(伸苯伸乙烯)、聚萘及該等之衍生物。導電材料亦可包含有1種或2種以上該等導電性聚合物。導電性聚合物宜為聚噻吩、聚苯胺及該等之衍生物,且聚噻吩衍生物尤佳。聚噻吩、聚苯胺及該等之衍生物例如可作為具有水溶性或水分散性之導電性聚合物發揮功能。導電性聚合物具有水溶性或水分散性時,可使用導電性聚合物之水溶液或水分散液來製作導電層40。此時,製作導電層40不須使用非水系有機溶劑,因此可抑制有機溶劑造成偏光薄膜20等之變質。Conductive polymers include, for example, polythiophene, polyaniline, polypyrrole, polyquinoline, polyacetylene, poly(styrene), polynaphthalene, and derivatives thereof. The conductive material may also include one or more of these conductive polymers. The conductive polymer is preferably polythiophene, polyaniline, and derivatives thereof, and polythiophene derivatives are particularly preferred. Polythiophene, polyaniline, and derivatives thereof may function as water-soluble or water-dispersible conductive polymers, for example. When the conductive polymer is water-soluble or water-dispersible, an aqueous solution or aqueous dispersion of the conductive polymer may be used to make the conductive layer 40. At this time, it is not necessary to use a non-aqueous organic solvent to make the conductive layer 40, thereby suppressing the deterioration of the polarizing film 20, etc., caused by the organic solvent.
導電性聚合物亦可具有親水性官能基。親水性官能基可舉例如磺酸基、胺基、醯胺基、亞胺基、羥基、巰基、肼基、羧基、硫酸酯基、磷酸酯基及該等之鹽(例如四級銨鹽基)。導電性聚合物具有親水性官能基時,有導電性聚合物易溶於水或微粒子狀導電性聚合物易分散於水中的傾向。The conductive polymer may also have a hydrophilic functional group. Examples of the hydrophilic functional group include sulfonic acid group, amine group, amide group, imine group, hydroxyl group, hydrazine group, carboxyl group, sulfate group, phosphate group, and salts thereof (e.g., quaternary ammonium salt group). When the conductive polymer has a hydrophilic functional group, the conductive polymer tends to be easily soluble in water or the conductive polymer in the form of microparticles tends to be easily dispersed in water.
由導電性及化學穩定性的觀點來看,導電性聚合物以聚(3,4-二取代噻吩)為佳。聚(3,4-二取代噻吩)可舉例如聚(3,4-伸烷基二氧噻吩)及聚(3,4-二烷氧噻吩),且宜為聚(3,4-伸烷基二氧噻吩)。聚(3,4-伸烷基二氧噻吩)例如具有下式(I)所示結構單元。 [化學式1] From the viewpoint of conductivity and chemical stability, the conductive polymer is preferably poly(3,4-disubstituted thiophene). Examples of poly(3,4-disubstituted thiophene) include poly(3,4-alkylene dioxythiophene) and poly(3,4-dialkoxythiophene), and poly(3,4-alkylene dioxythiophene) is preferred. Poly(3,4-alkylene dioxythiophene) has a structural unit represented by the following formula (I), for example. [Chemical Formula 1]
式(I)中,R1 例如為碳數1~4伸烷基。伸烷基可為直鏈狀亦可為支鏈狀。伸烷基可舉例如亞甲基、1 ,2-伸乙基、1,3-伸丙基、1,4-伸丁基、1-甲-1,2-伸乙基、1-乙-1,2-伸乙基、1-甲-1,3-伸丙基及2-甲-1,3-伸丙基,宜為亞甲基、1,2-伸乙基、1,3-伸丙基,1,2-伸乙基較佳。導電性聚合物以聚(3,4-伸乙二氧噻吩)(PEDOT)為宜。In formula (I), R1 is , for example, an alkylene group having 1 to 4 carbon atoms. The alkylene group may be a linear or branched chain. Examples of the alkylene group include methylene, 1,2-ethylene, 1,3-propylene, 1,4-butylene, 1-methyl-1,2-ethylene, 1-ethyl-1,2-ethylene, 1-methyl-1,3-propylene, and 2-methyl-1,3-propylene, preferably methylene, 1,2-ethylene, 1,3-propylene, and preferably 1,2-ethylene. The conductive polymer is preferably poly(3,4-ethylenedioxythiophene) (PEDOT).
摻雜劑可舉例如多價陰離子。導電性聚合物為聚噻吩(或其衍生物)時,多價陰離子會與聚噻吩(或其衍生物)形成離子對,而可使聚噻吩(或其衍生物)穩定分散於水中。多價陰離子並無特別限定,可舉例如聚丙烯酸、聚馬來酸、聚甲基丙烯酸等羧酸聚合物類;聚苯乙烯磺酸、聚乙烯磺酸、聚異戊二烯磺酸等磺酸聚合物類等。多價陰離子亦可為乙烯基羧酸類或乙烯磺酸類與其他單體類之共聚物。其他單體類可舉例如(甲基)丙烯酸酯化合物;苯乙烯、乙烯基萘等芳香族乙烯基化合物。多價陰離子尤宜使用聚苯乙烯磺酸(PSS)。導電性聚合物與摻雜劑之複合物可舉例如聚(3,4-伸乙二氧噻吩)與聚苯乙烯磺酸之複合物(PEDOT/PSS)。Examples of dopants include polyvalent anions. When the conductive polymer is polythiophene (or its derivatives), the polyvalent anions will form ion pairs with the polythiophene (or its derivatives), and the polythiophene (or its derivatives) can be stably dispersed in water. The polyvalent anions are not particularly limited, and examples thereof include carboxylic acid polymers such as polyacrylic acid, polymaleic acid, and polymethacrylic acid; sulfonic acid polymers such as polystyrene sulfonic acid, polyethylene sulfonic acid, and polyisoprene sulfonic acid. The polyvalent anions may also be copolymers of vinyl carboxylic acids or vinyl sulfonic acids with other monomers. Examples of other monomers include (meth)acrylate compounds; aromatic vinyl compounds such as styrene and vinylnaphthalene. Polystyrene sulfonic acid (PSS) is particularly suitable as the polyvalent anion. The composite of the conductive polymer and the dopant may be, for example, a composite of poly(3,4-ethylenedioxythiophene) and polystyrene sulfonic acid (PEDOT/PSS).
離子性界面活性劑可舉例如四級銨鹽型、鏻鹽型、鋶鹽型等陽離子系界面活性劑;羧酸型、磺酸鹽型、硫酸鹽型、磷酸鹽型、亞磷酸鹽型等陰離子系界面活性劑;磺基甜菜鹼型、烷基甜菜鹼型、烷基咪唑鎓甜菜鹼型等兩性離子系界面活性劑;多元醇衍生物、β-環糊精包合物、去水山梨糖醇脂肪酸單酯、去水山梨糖醇脂肪酸二酯、聚環氧烷衍生物、氧化胺等非離子系界面活性劑。Examples of the ionic surfactant include cationic surfactants such as quaternary ammonium salt type, phosphonium salt type, and cobalt salt type; anionic surfactants such as carboxylic acid type, sulfonate type, sulfate type, phosphate type, and phosphite type; amphoteric ionic surfactants such as sulfobetaine type, alkylbetaine type, and alkylimidazoliumbetaine type; and nonionic surfactants such as polyol derivatives, β-cyclodextrin inclusion compounds, sorbitan fatty acid monoesters, sorbitan fatty acid diesters, polyalkylene oxide derivatives, and amine oxides.
導電性微粒子可舉例如氧化錫系、氧化銻系、氧化銦系、氧化鋅系等金屬氧化物微粒子,且以氧化錫系微粒子為宜。氧化錫系微粒子之材料可舉例如氧化錫、銻摻雜氧化錫、銦摻雜氧化錫、鋁摻雜氧化錫、鎢摻雜氧化錫、氧化鈦-氧化鈰-氧化錫的複合物、氧化鈦-氧化錫的複合物等。導電性微粒子之平均粒徑例如為1~100nm,且宜為2~50nm。導電性微粒子之平均粒徑例如係指在利用雷射繞射式粒度計測定之粒度分布中,相當於體積累積50%之粒徑(d50)。Conductive microparticles include metal oxide microparticles such as tin oxide, antimony oxide, indium oxide, and zinc oxide, and tin oxide microparticles are preferred. Materials of tin oxide microparticles include tin oxide, antimony-doped tin oxide, indium-doped tin oxide, aluminum-doped tin oxide, tungsten-doped tin oxide, titanium oxide-zirconia-tin oxide complex, and titanium oxide-tin oxide complex. The average particle size of the conductive microparticles is, for example, 1 to 100 nm, and preferably 2 to 50 nm. The average particle size of the conductive microparticles refers to, for example, a particle size distribution measured by a laser diffraction particle size analyzer, which corresponds to a particle size of 50% by volume accumulation (d50).
離子性化合物可舉例如鹼金屬鹽及/或有機陽離子-陰離子鹽。鹼金屬鹽可舉例如鹼金屬之有機鹽及無機鹽。本說明書中,有機陽離子-陰離子鹽意指包含有機陽離子之有機鹽。有機陽離子-陰離子鹽所含陰離子可為有機陰離子,亦可為無機陰離子。有機陽離子-陰離子鹽有時稱為離子性液體或離子性固體。Ionic compounds include, for example, alkaline metal salts and/or organic cation-anion salts. Alkaline metal salts include, for example, organic salts and inorganic salts of alkaline metals. In this specification, organic cation-anion salts refer to organic salts containing organic cations. Anions contained in organic cation-anion salts may be organic anions or inorganic anions. Organic cation-anion salts are sometimes referred to as ionic liquids or ionic solids.
鹼金屬鹽所含鹼金屬離子可舉例如鋰離子、鈉離子及鉀離子,且宜為鋰離子。Alkaline metal ions contained in the alkaline metal salt include lithium ions, sodium ions and potassium ions, and lithium ions are preferred.
鹼金屬之有機鹽所含陰離子可舉例如CH3 COO- 、CF3 COO- 、CH3 SO3 - 、CF3 SO3 - 、(CF3 SO2 )3 C- 、C4 F9 SO3 - 、C3 F7 COO- 、(CF3 SO2 )(CF3 CO)N- 、- O3 S(CF2 )3 SO3 - 、(CN)2 N- 及下述通式(a)~(d)所示陰離子。 (a)(Cn F2n+1 SO2 )2 N- (惟,n為1~10之整數) (b)CF2 (Cm F2m SO2 )2 N- (惟,m為1~10之整數) (c)- O3 S(CF2 )l SO3 - (惟,l為1~10之整數) (d)(Cp F2p+1 SO2 )N- (Cq F2q+1 SO2 ) (惟,p及q彼此獨立為1~10之整數)Examples of anions contained in organic salts of alkaline metals include CH 3 COO - , CF 3 COO - , CH 3 SO 3 - , CF 3 SO 3 - , (CF 3 SO 2 ) 3 C - , C 4 F 9 SO 3 - , C 3 F 7 COO - , (CF 3 SO 2 )(CF 3 CO)N - , -O 3 S(CF 2 ) 3 SO 3 - , (CN) 2 N - and anions represented by the following general formulas (a) to (d). (a)(C n F 2n+1 SO 2 ) 2 N - (However, n is an integer between 1 and 10) (b) CF 2 (C m F 2m SO 2 ) 2 N - (However, m is an integer between 1 and 10) (c) - O 3 S(CF 2 ) l SO 3 - (However, l is an integer between 1 and 10) (d)(C p F 2p+1 SO 2 )N - (C q F 2q+1 SO 2 ) (However, p and q are independent integers between 1 and 10)
鹼金屬之有機鹽所含陰離子宜包含氟原子。根據含氟原子之陰離子,鹼金屬之有機鹽係作為離子解離性佳的離子化合物發揮功能。The anions contained in the organic salt of an alkali metal preferably include fluorine atoms. Due to the anions containing fluorine atoms, the organic salt of an alkali metal functions as an ionic compound with good ion dissociation.
鹼金屬之無機鹽所含陰離子可舉例如Cl- 、Br- 、I- 、AlCl4 - 、Al2 Cl7 - 、BF4 - 、PF6 - 、ClO4 - 、NO3 - 、AsF6 - 、SbF6 - 、NbF6 - 、TaF6 - 、(FSO2 )2 N- 、CO3 2 - 等。Examples of anions contained in inorganic salts of alkaline metals include Cl - , Br - , I - , AlCl 4 - , Al 2 Cl 7 - , BF 4 - , PF 6 - , ClO 4 - , NO 3 - , AsF 6 - , SbF 6 - , NbF 6 - , TaF 6 - , (FSO 2 ) 2 N - , and CO 3 2 - .
鹼金屬鹽所含陰離子宜為(CF3 SO2 )2 N- 、(C2 F5 SO2 )2 N- 等上述通式(a)所示(全氟烷基磺醯基)醯亞胺,尤以(CF3 SO2 )2 N- 所示(三氟甲磺醯基)醯亞胺為宜。The anion contained in the alkaline metal salt is preferably (perfluoroalkylsulfonyl)imide represented by the above general formula (a) such as (CF 3 SO 2 ) 2 N - and (C 2 F 5 SO 2 ) 2 N - , and is particularly preferably (trifluoromethanesulfonyl)imide represented by (CF 3 SO 2 ) 2 N - .
鹼金屬之有機鹽可舉例如乙酸鈉、褐藻酸鈉、木質磺酸鈉、甲苯磺酸鈉、LiCF3 SO3 、Li(CF3 SO2 )2 N、Li(C2 F5 SO2 )2 N、Li(C4 F9 SO2 )2 N、Li(CF3 SO2 )3 C、KO3 S(CF2 )3 SO3 K、LiO3 S(CF2 )3 SO3 K等,以LiCF3 SO3 、Li(CF3 SO2 )2 N、Li(C2 F5 SO2 )2 N、Li(C4 F9 SO2 )2 N、Li(CF3 SO2 )3 C為佳,Li(CF3 SO2 )2 N、Li(C2 F5 SO2 )2 N、Li(C4 F9 SO2 )2 N較佳。鹼金屬之有機鹽宜為含氟之鋰醯亞胺鹽,且以(全氟烷基磺醯基)醯亞胺鋰鹽尤佳。Examples of the organic salt of an alkali metal include sodium acetate, sodium alginate , sodium lignosulfonate, sodium toluenesulfonate, LiCF3SO3 , Li(CF3SO2)2N, Li ( C2F5SO2)2N, Li ( C4F9SO2 )2N, Li ( CF3SO2 )3C, K03S (CF2)3SO3K, LiO3S(CF2)3SO3K, etc., with LiCF3SO3, Li(CF3SO2)2N , Li ( C2F5SO2 ) 2N , Li ( C4F9SO2 ) 2N , Li( CF3SO2 ) 3C being preferred , and Li( CF3SO2 ) 2N , Li(C2F5SO2 ) 2N , Li ( C4F9SO2 ) 2N , Li( CF3SO2 ) 3C being preferred . 5 SO 2 ) 2 N, Li(C 4 F 9 SO 2 ) 2 N are preferred. The organic salt of the alkaline metal is preferably a fluorine-containing lithium imide salt, and (perfluoroalkylsulfonyl)imide lithium salt is particularly preferred.
鹼金屬之無機鹽可舉例如過氯酸鋰及碘化鋰。Examples of inorganic salts of alkaline metals include lithium perchlorate and lithium iodide.
有機陽離子-陰離子鹽所含有機陽離子可舉例如吡啶鎓陽離子、哌啶鎓陽離子、吡咯啶鎓陽離子、具二氫吡咯骨架的陽離子、具吡咯骨架的陽離子、咪唑鎓陽離子、四氫嘧啶鎓陽離子、二氫嘧啶鎓陽離子、吡唑鎓陽離子、吡唑啉鎓陽離子、四烷基銨陽離子、三烷基鋶陽離子、四烷基鏻陽離子等。Examples of the organic cation contained in the organic cation-anion salt include pyridinium cation, piperidinium cation, pyrrolidinium cation, cation having a dihydropyrrole skeleton, cation having a pyrrole skeleton, imidazolium cation, tetrahydropyrimidinium cation, dihydropyrimidinium cation, pyrazolium cation, pyrazolinium cation, tetraalkylammonium cation, trialkylsiron cation, tetraalkylphosphonium cation, and the like.
有機陽離子-陰離子鹽所含陰離子可舉例如Cl- 、Br- 、I- 、AlCl4 - 、Al2 Cl7 - 、BF4 - 、PF6 - 、ClO4 - 、NO3 - 、CH3 COO- 、CF3 COO- 、CH3 SO3 - 、CF3 SO3 - 、(CF3 SO2 )3 C- 、AsF6 - 、SbF6 - 、NbF6 - 、TaF6 - 、(CN)2 N- 、C4 F9 SO3 - 、C3 F7 COO- 、(CF3 SO2 )(CF3 CO)N- 、(FSO2 )2 N- 、- O3 S(CF2 )3 SO3 - 及上述通式(a)~(d)所示陰離子。有機陽離子-陰離子鹽所含陰離子宜包含氟原子。根據含氟原子之陰離子,有機陽離子-陰離子鹽係作為離子解離性佳的離子化合物發揮功能。Examples of anions contained in the organic cation-anion salt include Cl - , Br - , I - , AlCl 4 - , Al 2 Cl 7 - , BF 4 - , PF 6 - , ClO 4 - , NO 3 - , CH 3 COO - , CF 3 COO - , CH 3 SO 3 - , CF 3 SO 3 - , (CF 3 SO 2 ) 3 C - , AsF 6 - , SbF 6 - , NbF 6 - , TaF 6 - , (CN) 2 N - , C 4 F 9 SO 3 - , C 3 F 7 COO - , (CF 3 SO 2 )(CF 3 CO)N - , (FSO 2 ) 2 N - , -O 3 S(CF 2 ) 3 SO 3 - and the anions represented by the above general formulae (a) to (d). The anions contained in the organic cation-anion salt preferably include fluorine atoms. Based on the anions containing fluorine atoms, the organic cation-anion salt functions as an ionic compound with good ionic dissociation.
離子性化合物不限於上述鹼金屬鹽及有機陽離子-陰離子鹽,還可舉例如氯化銨、氯化鋁、氯化銅、氯化亞鐵、氯化鐵、硫酸銨等之無機鹽。導電材料亦可包含有1種或2種以上上述離子性化合物。The ionic compound is not limited to the above-mentioned alkali metal salts and organic cation-anion salts, and may also include inorganic salts such as ammonium chloride, aluminum chloride, cupric chloride, ferrous chloride, ferric chloride, ammonium sulfate, etc. The conductive material may also include one or more of the above-mentioned ionic compounds.
導電材料不限於上述材料,還可舉例如乙炔黑、科琴碳黑、天然石墨、人造石墨等碳材料;鈦黑;具有四級銨鹽等陽離子型導電性基、甜菜鹼化合物等兩性離子型導電性基、磺酸鹽等陰離子型導電性基或丙三醇等具有非離子型導電性基之單體的均聚物、或具有該單體與其他單體之共聚物(例如具有源自具四級銨鹽基之丙烯酸酯或甲基丙烯酸酯之結構單元的聚合物等具有離子導電性之聚合物);使乙烯及甲基丙烯酸酯之共聚物等親水性聚合物對丙烯酸系樹脂等合金化而成者(永久抗靜電劑)。Conductive materials are not limited to the above materials, and examples thereof include carbon materials such as acetylene black, ketjen black, natural graphite, and artificial graphite; titanium black; homopolymers of monomers having cationic conductive groups such as quaternary ammonium salts, amphoteric ionic conductive groups such as betaine compounds, anionic conductive groups such as sulfonates, or non-ionic conductive groups such as glycerol, or copolymers of the monomers and other monomers (for example, polymers having structural units derived from acrylates or methacrylates having quaternary ammonium salts, etc., which are ionic conductive polymers); and those obtained by alloying hydrophilic polymers such as copolymers of ethylene and methacrylate with acrylic resins, etc. (permanent antistatic agents).
導電層40除了導電材料外,亦可更包含有黏結劑等其他材料。黏結劑例如有使導電材料之皮膜形成性提升的同時使導電層40對偏光薄膜20之密著性及接著性(投錨力)提升的傾向。黏結劑可舉例如含㗁唑啉基聚合物、聚胺甲酸酯系樹脂、聚酯系樹脂、丙烯酸系樹脂、聚醚系樹脂、纖維素系樹脂、聚乙烯醇系樹脂、環氧樹脂、聚乙烯吡咯啶酮、聚苯乙烯系樹脂、聚乙二醇、新戊四醇等,且宜為含㗁唑啉基聚合物、聚胺甲酸酯系樹脂、聚酯系樹脂、丙烯酸系樹脂,尤以聚胺甲酸酯系樹脂為佳。導電層40亦可包含有1種或2種以上該等黏結劑。導電層40中之黏結劑的含有率例如為1wt%~90wt%,且宜為10wt%~80wt%。In addition to the conductive material, the conductive layer 40 may also include other materials such as adhesives. For example, the adhesive has a tendency to improve the film forming property of the conductive material and the adhesion and bonding (anchoring force) of the conductive layer 40 to the polarizing film 20. Examples of the adhesive include oxazoline-containing polymers, polyurethane resins, polyester resins, acrylic resins, polyether resins, cellulose resins, polyvinyl alcohol resins, epoxy resins, polyvinyl pyrrolidone, polystyrene resins, polyethylene glycol, pentaerythritol, etc., and preferably oxazoline-containing polymers, polyurethane resins, polyester resins, acrylic resins, and polyurethane resins are preferred. The conductive layer 40 may also contain one or more of the above-mentioned binders. The content of the binder in the conductive layer 40 is, for example, 1 wt% to 90 wt%, and preferably 10 wt% to 80 wt%.
導電層40之厚度例如為5nm~180nm,宜為150nm,較宜為120nm以下,更宜為100nm以下,尤宜為80nm以下,特別宜為50nm以下。導電層40之厚度可為10nm以上,亦可為20nm以上。The thickness of the conductive layer 40 is, for example, 5 nm to 180 nm, preferably 150 nm, more preferably 120 nm or less, more preferably 100 nm or less, particularly preferably 80 nm or less, and particularly preferably 50 nm or less. The thickness of the conductive layer 40 may be greater than 10 nm, or greater than 20 nm.
附抗反射膜之偏光薄膜15中,導電層40造成之全光線透射率的損失A例如為0.9%以下,宜為0.8%以下,0.6%以下較佳,0.5%以下更佳,0.4%以下尤佳,小於0.2%特別佳。損失A的下限值並無特別限定,例如為0.01%。損失A可利用以下方法特定。首先,測定偏光薄膜20之全光線透射率T1與由偏光薄膜20及導電層40構成之積層體L之全光線透射率T2。積層體L之全光線透射率T2係使光從偏光薄膜20側入射時之值。可令全光線透射率T1與全光線透射率T2之差(T1-T2)為損失A來特定。In the polarizing film 15 with an anti-reflection film, the total light transmittance loss A caused by the conductive layer 40 is, for example, less than 0.9%, preferably less than 0.8%, more preferably less than 0.6%, more preferably less than 0.5%, particularly preferably less than 0.4%, and particularly preferably less than 0.2%. The lower limit of the loss A is not particularly limited, and is, for example, 0.01%. The loss A can be determined by the following method. First, the total light transmittance T1 of the polarizing film 20 and the total light transmittance T2 of the laminate L composed of the polarizing film 20 and the conductive layer 40 are measured. The total light transmittance T2 of the laminate L is the value when light is incident from the side of the polarizing film 20. The difference (T1-T2) between the total light transmittance T1 and the total light transmittance T2 can be used to determine the loss A.
附抗反射膜之偏光薄膜15中,當上述損耗A大於0.5%時,導電層40之表面電阻率亦可為特別低之值。舉一例來說,附抗反射膜之偏光薄膜15中,亦可成立下述之至少一者:(i)上述損耗A為0.5%以下且導電層40之表面電阻率為1.0×106 Ω/□以下;及(ii)上述損耗A為0.9%以下且導電層40之表面電阻率為1.0×104 Ω/□以下。In the polarizing film 15 with an anti-reflection film, when the loss A is greater than 0.5%, the surface resistivity of the conductive layer 40 can also be a particularly low value. For example, in the polarizing film 15 with an anti-reflection film, at least one of the following conditions can be satisfied: (i) the loss A is less than 0.5% and the surface resistivity of the conductive layer 40 is less than 1.0×10 6 Ω/□; and (ii) the loss A is less than 0.9% and the surface resistivity of the conductive layer 40 is less than 1.0×10 4 Ω/□.
導電層40與偏光薄膜20之投錨力例如為10.0N/25mm以上,宜為12.0N/25mm以上,較宜為14.0N/25mm以上,更宜為18.0N/25mm以上。上述投錨力可藉由以下方法測定。首先,將評估對象之附抗反射膜之偏光薄膜15裁切成寬度25mm×長度150mm來製成試驗片。接著,透過雙面膠帶將試驗片具備之抗反射膜10的表面整體疊合於不鏽鋼製試驗板上,使2kg滾筒進行1往復,使該等壓接。接著,將試驗片具備之黏著劑層30疊合於評估用片材上,使2kg滾筒進行1往復,使該等壓接。評估用片材只要是具有寬度30mm×長度150mm之尺寸且在試驗中不會從黏著劑層30剝離者,即無特別限定。評估用片材例如可使用ITO薄膜(125 TETOLIGHT OES(尾池工業公司製)等)。接著,使用市售之拉伸試驗機,在把持評估用片材的狀態下,以剝離角度180°、拉伸速度300mm/分鐘將黏著劑層30及導電層40從偏光薄膜20剝除,並特定此時的剝離力之平均值作為導電層40與偏光薄膜20的投錨力。此外,上述試驗係在23℃之氣體環境下進行。The anchoring force between the conductive layer 40 and the polarizing film 20 is, for example, 10.0 N/25 mm or more, preferably 12.0 N/25 mm or more, more preferably 14.0 N/25 mm or more, and even more preferably 18.0 N/25 mm or more. The above anchoring force can be measured by the following method. First, the polarizing film 15 with an anti-reflection film of the evaluation object is cut into a width of 25 mm × a length of 150 mm to make a test piece. Then, the surface of the anti-reflection film 10 of the test piece is entirely overlapped on a stainless steel test plate through a double-sided tape, and a 2 kg roller is reciprocated once to press them together. Next, the adhesive layer 30 of the test piece is superimposed on the evaluation sheet, and the 2 kg roller is reciprocated once to press them together. The evaluation sheet is not particularly limited as long as it has a size of 30 mm in width × 150 mm in length and does not peel off from the adhesive layer 30 during the test. For example, an ITO film (125 TETOLIGHT OES (manufactured by Oike Industries) etc.) can be used as the evaluation sheet. Next, using a commercially available tensile testing machine, the adhesive layer 30 and the conductive layer 40 were peeled off from the polarizing film 20 at a peeling angle of 180° and a tensile speed of 300 mm/min while holding the evaluation sheet, and the average value of the peeling force at this time was determined as the anchoring force of the conductive layer 40 and the polarizing film 20. In addition, the above test was conducted in a gas environment of 23°C.
[黏著劑層] 黏著劑層30係包含黏著劑之層。黏著劑層30所含黏著劑可舉例如橡膠系黏著劑、丙烯酸系黏著劑、聚矽氧系黏著劑、胺甲酸酯系黏著劑、乙烯基烷基醚系黏著劑、聚乙烯基吡咯啶酮系黏著劑、聚丙烯醯胺系黏著劑、纖維素系黏著劑等。由光學透明性佳、具有適當濡溼性、凝集性、接著性等之黏著特性、且耐候性、耐熱性等優異之觀點來看,黏著劑層30中所含黏著劑宜使用丙烯酸系黏著劑。[Adhesive layer] The adhesive layer 30 is a layer containing an adhesive. Examples of the adhesive contained in the adhesive layer 30 include rubber adhesives, acrylic adhesives, silicone adhesives, urethane adhesives, vinyl alkyl ether adhesives, polyvinyl pyrrolidone adhesives, polyacrylamide adhesives, and cellulose adhesives. From the perspective of good optical transparency, appropriate adhesive properties such as wettability, cohesion, and adhesion, and excellent weather resistance and heat resistance, the adhesive contained in the adhesive layer 30 is preferably an acrylic adhesive.
丙烯酸系黏著劑包含(甲基)丙烯酸系聚合物作為基底聚合物。(甲基)丙烯酸系聚合物例如含有源自(甲基)丙烯酸酯之結構單元作為主成分。在本說明書中,「(甲基)丙烯酸」意指丙烯酸及/或甲基丙烯酸。「主成分」意指聚合物中以重量基準計包含最多的結構單元。The acrylic adhesive comprises a (meth)acrylic polymer as a base polymer. The (meth)acrylic polymer, for example, contains a structural unit derived from (meth)acrylate as a main component. In this specification, "(meth)acrylic acid" means acrylic acid and/or methacrylic acid. "Main component" means the structural unit that contains the most by weight in the polymer.
用以形成(甲基)丙烯酸系聚合物之主骨架的(甲基)丙烯酸酯中所含之酯部分((甲基)丙烯酸基以外之部分)的碳數並無特別限定,例如為1~18。(甲基)丙烯酸酯的酯部分可包含有苯基、苯氧基等芳香族環,亦可包含有烷基。該烷基可為直鏈狀亦可為支鏈狀。(甲基)丙烯酸系聚合物亦可包含有1種或2種以上源自(甲基)丙烯酸酯之結構單元。(甲基)丙烯酸系聚合物中,源自(甲基)丙烯酸酯之結構單元所含酯部分的碳數平均值宜為3~9。由黏著特性、耐久性、相位差之調整、折射率之調整等觀點來看,(甲基)丙烯酸系聚合物宜具有源自含芳香族環之(甲基)丙烯酸酯之結構單元。藉由含芳香族環之(甲基)丙烯酸酯來調節黏著劑層30之相位差,可抑制偏光薄膜20熱收縮而黏著劑層30延伸所產生之液晶顯示裝置的漏光。並且,該(甲基)丙烯酸酯適於調整黏著劑層30之折射率,使黏著劑層30與被黏著體(液晶單元)之折射率的差降低。只要折射率的差降低,便可抑制在黏著劑層30與被黏著體之界面的光反射,而可使顯示器之視辨性提升。The carbon number of the ester part (part other than the (meth)acrylic acid group) contained in the (meth)acrylic acid ester used to form the main skeleton of the (meth)acrylic acid polymer is not particularly limited, and is, for example, 1 to 18. The ester part of the (meth)acrylic acid ester may contain an aromatic ring such as a phenyl group or a phenoxy group, and may also contain an alkyl group. The alkyl group may be a linear chain or a branched chain. The (meth)acrylic acid polymer may also contain one or more structural units derived from (meth)acrylic acid ester. In the (meth)acrylic acid polymer, the average carbon number of the ester part contained in the structural unit derived from (meth)acrylic acid ester is preferably 3 to 9. From the viewpoints of adhesion characteristics, durability, adjustment of phase difference, adjustment of refractive index, etc., the (meth)acrylic acid polymer preferably has a structural unit derived from a (meth)acrylic acid ester containing an aromatic ring. By adjusting the phase difference of the adhesive layer 30 with the (meth)acrylate containing an aromatic ring, light leakage of the liquid crystal display device caused by the thermal contraction of the polarizing film 20 and the extension of the adhesive layer 30 can be suppressed. In addition, the (meth)acrylate is suitable for adjusting the refractive index of the adhesive layer 30 to reduce the difference in refractive index between the adhesive layer 30 and the adherend (liquid crystal unit). As long as the difference in refractive index is reduced, light reflection at the interface between the adhesive layer 30 and the adherend can be suppressed, and the visibility of the display can be improved.
含芳香族環之(甲基)丙烯酸酯可舉例如(甲基)丙烯酸苄酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸鄰苯基苯酚酯、(甲基)丙烯酸苯氧酯、(甲基)丙烯酸苯氧乙酯、(甲基)丙烯酸苯氧丙酯、苯氧基二乙二醇(甲基)丙烯酸酯、環氧乙烷改質壬苯酚(甲基)丙烯酸酯、環氧乙烷改質甲酚(甲基)丙烯酸酯、苯酚環氧乙烷改質(甲基)丙烯酸酯、2-羥-3-苯氧丙基(甲基)丙烯酸酯、甲氧基苄基(甲基)丙烯酸酯、氯苄基(甲基)丙烯酸酯、(甲基)丙烯酸甲苯酚酯、(甲基)丙烯酸苯乙烯酯等含苯環之(甲基)丙烯酸酯;羥乙基化β-萘酚丙烯酸酯、(甲基)丙烯酸2-萘酚乙酯、丙烯酸2-萘氧乙酯、2-(4-甲氧基-1-萘氧基)乙基(甲基)丙烯酸酯等含萘環之(甲基)丙烯酸酯;(甲基)丙烯酸聯苯酯等含聯苯環之(甲基)丙烯酸酯等。該等之中,由提升黏著劑層30的黏著特性或耐久性之觀點,又以(甲基)丙烯酸苄酯、(甲基)丙烯酸苯氧乙酯為佳。Examples of the (meth)acrylate containing an aromatic ring include benzyl (meth)acrylate, phenyl (meth)acrylate, o-phenylphenol (meth)acrylate, phenoxy (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxypropyl (meth)acrylate, phenoxydiethylene glycol (meth)acrylate, ethylene oxide-modified nonylphenol (meth)acrylate, ethylene oxide-modified cresol (meth)acrylate, phenol ethylene oxide-modified (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, (meth)acrylates containing benzene rings such as acrylate, methoxybenzyl (meth)acrylate, chlorobenzyl (meth)acrylate, cresol (meth)acrylate, and styrene (meth)acrylate; (meth)acrylates containing naphthyl rings such as hydroxyethylated β-naphthol acrylate, 2-naphthol ethyl (meth)acrylate, 2-naphthyloxyethyl acrylate, and 2-(4-methoxy-1-naphthyloxy)ethyl (meth)acrylate; (meth)acrylates containing biphenyl rings such as biphenyl (meth)acrylate, etc. Among them, benzyl (meth)acrylate and phenoxyethyl (meth)acrylate are preferred from the viewpoint of improving the adhesive properties or durability of the adhesive layer 30.
利用含芳香族環之(甲基)丙烯酸酯調整黏著劑層30之折射率時,(甲基)丙烯酸系聚合物之總構成單元中源自含芳香族環之(甲基)丙烯酸酯之結構單元的含有率宜為3重量%~25重量%。該含有率較宜為22重量%以下,且20重量%以下更佳。該含有率較宜為8重量%以上,且12重量%以上更佳。只要源自含芳香族環之(甲基)丙烯酸酯之結構單元的含有率在25重量%以下,便有可抑制液晶顯示裝置因偏光薄膜20收縮造成之漏光,同時提升黏著劑層30之重工性的傾向。只要該含有率為3重量%以上,便有可充分抑制液晶顯示裝置之漏光的傾向。When the refractive index of the adhesive layer 30 is adjusted by using the (meth)acrylate containing an aromatic ring, the content of the structural unit derived from the (meth)acrylate containing an aromatic ring in the total structural unit of the (meth)acrylic polymer is preferably 3% by weight to 25% by weight. The content is preferably 22% by weight or less, and more preferably 20% by weight or less. The content is preferably 8% by weight or more, and more preferably 12% by weight or more. As long as the content of the structural unit derived from the (meth)acrylate containing an aromatic ring is less than 25% by weight, there is a tendency to suppress the light leakage of the liquid crystal display device caused by the shrinkage of the polarizing film 20, while improving the workability of the adhesive layer 30. As long as the content is more than 3% by weight, there is a tendency to fully suppress the light leakage of the liquid crystal display device.
(甲基)丙烯酸系聚合物由提升接著性及耐熱性之觀點來看,除了源自上述含芳香族環之(甲基)丙烯酸酯之結構單元外,亦可具有1種以上源自具有含(甲基)丙烯醯基、乙烯基等不飽和雙鍵之聚合性官能基的共聚單體之結構單元。該共聚單體可舉例如(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸6-羥己酯、(甲基)丙烯酸8-羥辛酯、(甲基)丙烯酸10-羥癸酯、(甲基)丙烯酸12-羥月桂酯及丙烯酸(4-羥甲基環己基)甲酯等含羥基單體;(甲基)丙烯酸、(甲基)丙烯酸羧乙酯、(甲基)丙烯酸羧戊酯、伊康酸、馬來酸、延胡索酸、巴豆酸等含羧基單體;馬來酸酐、伊康酸酐等含酸酐基單體;丙烯酸之己內酯加成物;苯乙烯磺酸、烯丙基磺酸、2-(甲基)丙烯醯胺-2-甲基丙磺酸、(甲基)丙烯醯胺丙磺酸、(甲基)丙烯酸磺丙酯、(甲基)丙烯醯氧基萘磺酸等含磺酸基單體;2-羥乙基丙烯醯基磷酸酯等含磷酸基單體等。From the viewpoint of improving adhesion and heat resistance, (meth)acrylic polymers may have, in addition to the structural units derived from the above-mentioned (meth)acrylates containing aromatic rings, one or more structural units derived from comonomers having polymerizable functional groups containing unsaturated double bonds such as (meth)acryloyl groups and vinyl groups. Examples of the comonomers include hydroxyl-containing monomers such as 2-hydroxyethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 12-hydroxylauryl (meth)acrylate, and (4-hydroxymethylcyclohexyl)methyl acrylate; (meth)acrylic acid, carboxyethyl (meth)acrylate, and (meth)acrylic acid; and Monomers containing a carboxyl group such as carboxypentyl carboxylate, itaconic acid, maleic acid, fumaric acid, and crotonic acid; monomers containing anhydride groups such as maleic anhydride and itaconic anhydride; caprolactone adducts of acrylic acid; monomers containing a sulfonic acid group such as styrene sulfonic acid, allyl sulfonic acid, 2-(methyl)acrylamide-2-methylpropanesulfonic acid, (methyl)acrylamidepropanesulfonic acid, (methyl)acrylate sulfopropyl ester, (methyl)acryloyloxynaphthalenesulfonic acid; monomers containing a phosphate group such as 2-hydroxyethylacryloyl phosphate, etc.
上述共聚單體亦可舉例如(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-羥甲丙烷(甲基)丙烯醯胺等(N-取代)醯胺系單體;(甲基)丙烯酸胺乙酯、(甲基)丙烯酸-N,N-二甲基胺乙酯、(甲基)丙烯酸三級丁基胺乙酯等(甲基)丙烯酸烷基胺基烷基酯系單體;(甲基)丙烯酸甲氧乙酯、(甲基)丙烯酸乙氧乙酯等(甲基)丙烯酸烷氧基烷基酯系單體;N-(甲基)丙烯醯氧基亞甲基琥珀醯亞胺或N-(甲基)丙烯醯基-6-氧基六亞甲基琥珀醯亞胺、N-(甲基)丙烯醯基-8-氧基八亞甲基琥珀醯亞胺等琥珀醯亞胺系單體;N-丙烯醯基嗎福林等嗎福林系單體;N-環己基馬來醯亞胺或N-異丙基馬來醯亞胺、N-月桂基馬來醯亞胺或N-苯基馬來醯亞胺等馬來醯亞胺系單體;N-甲基伊康醯亞胺、N-乙基伊康醯亞胺、N-丁基伊康醯亞胺、N-辛基伊康醯亞胺、N-2-乙基己基伊康醯亞胺、N-環己基伊康醯亞胺、N-月桂基伊康醯亞胺等伊康醯亞胺系單體等。The copolymer monomers may also include (meth)acrylamide, N,N-dimethyl (meth)acrylamide, N-butyl (meth)acrylamide, N-hydroxymethyl (meth)acrylamide, N-hydroxymethylpropane (meth)acrylamide and other (N-substituted)amide monomers; (meth)acrylic acid alkylaminoalkyl ester monomers such as (meth)acrylic acid aminoethyl ester, (meth)acrylic acid-N,N-dimethylaminoethyl ester, (meth)acrylic acid tertiary butylaminoethyl ester and other (meth)acrylic acid; (meth)acrylic acid alkoxyalkyl ester monomers such as (meth)acrylic acid methoxyethyl ester, (meth)acrylic acid ethoxyethyl ester and other (meth)acrylic acid; N-(meth)acryloyloxymethylene succinimide or Succinimide monomers such as N-(meth)acryl-6-oxyhexamethylene succinimide and N-(meth)acryl-8-oxyoctamethylene succinimide; N-acrylaminoflin and other sulfinyl monomers; N-cyclohexylmaleimide or N-isopropylmaleimide, N-laurylmaleimide; Iconimide monomers such as 1,2-diaminobenzene or N-phenylmaleimide; Iconimide monomers such as N-methyliconimide, N-ethyliconimide, N-butyliconimide, N-octyliconimide, N-2-ethylhexyliconimide, N-cyclohexyliconimide, and N-lauryliconimide.
上述共聚單體可舉例如乙酸乙烯酯、丙酸乙烯酯、N-乙烯基吡咯啶酮、甲基乙烯基吡咯啶酮、乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌、乙烯基吡、乙烯基吡咯、乙烯基咪唑、乙烯基唑、乙烯基嗎福林、N-乙烯基羧酸醯胺類、苯乙烯、α-甲基苯乙烯、N-乙烯基己內醯胺等乙烯基系單體;丙烯腈、甲基丙烯腈等氰基丙烯酸酯系單體;(甲基)丙烯酸環氧丙酯等含環氧基之丙烯酸系單體;聚乙二醇(甲基)丙烯酸酯、聚丙二醇(甲基)丙烯酸酯、甲氧基乙二醇(甲基)丙烯酸酯、甲氧基聚丙二醇(甲基)丙烯酸酯等二醇系丙烯酸酯單體;(甲基)丙烯酸四氫糠酯、氟(甲基)丙烯酸酯、聚矽氧(甲基)丙烯酸酯或2-甲氧基乙基丙烯酸酯等丙烯酸酯系單體等。並且,共聚單體還可舉例如異戊二烯、丁二烯、異丁烯等烯烴單體;乙烯基醚等含醚基之乙烯基單體。The above-mentioned comonomers include vinyl acetate, vinyl propionate, N-vinyl pyrrolidone, methyl vinyl pyrrolidone, vinyl pyridine, vinyl piperidone, vinyl pyrimidine, vinyl piperidone, , vinyl pyridine , vinylpyrrole, vinylimidazole, vinyl The copolymer monomers include vinyl monomers such as oxazole, vinyl fluorine, N-vinyl carboxylic acid amides, styrene, α-methylstyrene, N-vinyl caprolactam, etc.; cyanoacrylate monomers such as acrylonitrile and methacrylonitrile; epoxy group-containing acrylic monomers such as glycidyl (meth)acrylate; glycol acrylate monomers such as polyethylene glycol (meth)acrylate, polypropylene glycol (meth)acrylate, methoxyethylene glycol (meth)acrylate, methoxypolypropylene glycol (meth)acrylate; acrylate monomers such as tetrahydrofurfuryl (meth)acrylate, fluoro (meth)acrylate, polysilicone (meth)acrylate or 2-methoxyethyl acrylate, etc. In addition, the copolymer monomers may also include olefin monomers such as isoprene, butadiene, isobutylene, etc.; and ether group-containing vinyl monomers such as vinyl ether.
上述共聚單體亦可舉例如3-丙烯醯氧丙基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、4-乙烯基丁基三甲氧基矽烷、4-乙烯基丁基三乙氧基矽烷、8-乙烯基辛基三甲氧基矽烷、8-乙烯基辛基三乙氧基矽烷、10-甲基丙烯醯氧癸基三甲氧基矽烷、10-丙烯醯氧癸基三甲氧基矽烷、10-甲基丙烯醯氧癸基三乙氧基矽烷、10-丙烯醯氧癸基三乙氧基矽烷等矽烷系單體。Examples of the copolymerizable monomers include silane monomers such as 3-acryloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 4-vinylbutyltrimethoxysilane, 4-vinylbutyltriethoxysilane, 8-vinyloctyltrimethoxysilane, 8-vinyloctyltriethoxysilane, 10-methacryloxydecyltrimethoxysilane, 10-acryloxydecyltrimethoxysilane, 10-methacryloxydecyltriethoxysilane, and 10-acryloxydecyltriethoxysilane.
作為上述共聚單體可舉例如三丙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、雙酚A二環氧丙基醚二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三羥甲丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、己內酯改質二新戊四醇六(甲基)丙烯酸酯等(甲基)丙烯酸與多元醇之酯化物((具有2個以上(甲基)丙烯醯基、乙烯基等不飽和雙鍵之多官能性單體);在聚酯、環氧、胺甲酸酯等的骨架上附加2個以上具有(甲基)丙烯醯基、乙烯基等不飽和雙鍵的化合物之化合物(例如聚酯(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯及胺甲酸酯(甲基)丙烯酸酯)等。Examples of the copolymerizable monomer include tripropylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, bisphenol A diglycidyl ether di(meth)acrylate, neopentyl glycol di(meth)acrylate, trihydroxymethylenepropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, and dipentaerythritol tertiary acrylate. Ester of (meth)acrylic acid and polyols such as (meth)acrylate, caprolactone-modified dipentatriol hexa(meth)acrylate ((a multifunctional monomer having two or more unsaturated double bonds such as (meth)acryl groups and vinyl groups); a compound having two or more unsaturated double bonds such as (meth)acryl groups and vinyl groups added to the skeleton of polyester, epoxy, urethane, etc. (for example, polyester (meth)acrylate, epoxy (meth)acrylate and urethane (meth)acrylate), etc.
(甲基)丙烯酸系聚合物中源自上述共聚單體之結構單元的含有率並無特別限定,例如為0wt%~20wt%,宜為0.1wt%~15wt%,較宜為0.1wt%~10wt%。The content of the structural units derived from the copolymerized monomers in the (meth)acrylic acid-based polymer is not particularly limited, and is, for example, 0 wt % to 20 wt %, preferably 0.1 wt % to 15 wt %, and more preferably 0.1 wt % to 10 wt %.
由接著性及耐久性的觀點來看,作為共聚單體宜為含羥基單體及含羧基單體。共聚單體亦可併用含羥基單體及含羧基單體。共聚單體例如在用以形成黏著劑層30之黏著劑組成物包含交聯劑時會作為與交聯劑的反應點發揮功能。含羥基單體、含羧基單體等與分子間交聯劑之反應性優異,因此適於提升所得黏著劑層30之凝集性及耐熱性。尤其含羥基單體適於提升黏著劑層30之重工性。含羧基單體適於兼顧黏著劑層30之耐久性與重工性。From the viewpoint of adhesion and durability, hydroxyl-containing monomers and carboxyl-containing monomers are preferably used as copolymer monomers. Hydroxyl-containing monomers and carboxyl-containing monomers may also be used in combination as copolymer monomers. For example, when the adhesive composition used to form the adhesive layer 30 contains a crosslinking agent, the copolymer monomer will function as a reaction point with the crosslinking agent. Hydroxyl-containing monomers, carboxyl-containing monomers, etc. have excellent reactivity with intermolecular crosslinking agents, and therefore are suitable for improving the cohesion and heat resistance of the resulting adhesive layer 30. In particular, hydroxyl-containing monomers are suitable for improving the heavy-duty properties of the adhesive layer 30. Carboxyl-containing monomers are suitable for taking into account both the durability and heavy-duty properties of the adhesive layer 30.
使用含羥基單體作為共聚單體時,(甲基)丙烯酸系聚合物中源自含羥基單體之結構單元的含有率宜為0.01wt%~15wt%,0.03wt%~10wt%較佳,0.05wt%~7wt%更佳。使用含羧基單體作為共聚單體時,(甲基)丙烯酸系聚合物中源自含羧基單體之結構單元的含有率宜為0.05wt%~10wt%,0.1wt%~8wt%較佳,0.2wt%~6wt%更佳。When a hydroxyl-containing monomer is used as a comonomer, the content of the structural unit derived from the hydroxyl-containing monomer in the (meth)acrylic polymer is preferably 0.01wt% to 15wt%, preferably 0.03wt% to 10wt%, and more preferably 0.05wt% to 7wt%. When a carboxyl-containing monomer is used as a comonomer, the content of the structural unit derived from the carboxyl-containing monomer in the (meth)acrylic polymer is preferably 0.05wt% to 10wt%, preferably 0.1wt% to 8wt%, and more preferably 0.2wt% to 6wt%.
(甲基)丙烯酸系聚合物之重量平均分子量例如為50萬~300萬,而由耐久性、尤其是耐熱性之觀點來看,宜為70萬~270萬,較宜為80萬~250萬。當(甲基)丙烯酸系聚合物之重量平均分子量為50萬以上時,黏著劑層30有具有實用上充分之耐熱性的傾向。當(甲基)丙烯酸系聚合物之重量平均分子量為300萬以下時,有可容易調節用以製作黏著劑層30之塗敷液之黏度的傾向。只要可容易調節塗敷液之黏度,便無須於塗敷液中添加大量的稀釋溶劑,故可抑制黏著劑層30之製造成本。本說明書中,重量平均分子量係指將進行GPC(凝膠滲透層析法;Gel Permeation Chromatography)所得測定結果以聚苯乙烯換算而得之值。The weight average molecular weight of the (meth)acrylic polymer is, for example, 500,000 to 3,000,000, and from the viewpoint of durability, especially heat resistance, it is preferably 700,000 to 2,700,000, and more preferably 800,000 to 2,500,000. When the weight average molecular weight of the (meth)acrylic polymer is 500,000 or more, the adhesive layer 30 tends to have sufficient heat resistance for practical use. When the weight average molecular weight of the (meth)acrylic polymer is 3,000,000 or less, the viscosity of the coating liquid used to prepare the adhesive layer 30 tends to be easily adjusted. As long as the viscosity of the coating liquid can be easily adjusted, there is no need to add a large amount of diluent to the coating liquid, so the manufacturing cost of the adhesive layer 30 can be suppressed. In this specification, the weight average molecular weight refers to the value obtained by converting the measurement result obtained by GPC (Gel Permeation Chromatography) into polystyrene.
(甲基)丙烯酸系聚合物可藉由溶液聚合、塊狀聚合、乳化聚合、各種自由基聚合等公知聚合反應來製作。(甲基)丙烯酸系聚合物可為無規共聚物,可為嵌段共聚物,亦可為接枝共聚物。The (meth)acrylic polymer can be produced by known polymerization reactions such as solution polymerization, block polymerization, emulsion polymerization, various free radical polymerizations, etc. The (meth)acrylic polymer may be a random copolymer, a block copolymer, or a graft copolymer.
黏著劑層30所含黏著劑亦可具有基底聚合物經交聯劑交聯之結構。例如,使用(甲基)丙烯酸系聚合物作為基底聚合物時,可使用有機系交聯劑或多官能性金屬螯合物作為交聯劑。有機系交聯劑可舉例如異氰酸酯系交聯劑、過氧化物系交聯劑、環氧系交聯劑、亞胺系交聯劑等。多官能性金屬螯合物意指多價金屬與有機化合物共價鍵結或配位鍵結之物。構成多價金屬原子可舉例如Al、Cr、Zr、Co、Cu、Fe、Ni、V、Zn、In、Ca、Mg、Mn、Y、Ce、Sr、Ba、Mo、La、Sn、Ti等。多官能性金屬螯合物中所含有機化合物包含例如氧原子等。該有機化合物可舉例如烷基酯、醇化合物、羧酸化合物、醚化合物、酮化合物等。The adhesive contained in the adhesive layer 30 may also have a structure in which the base polymer is crosslinked via a crosslinking agent. For example, when a (meth) acrylic polymer is used as the base polymer, an organic crosslinking agent or a multifunctional metal chelate may be used as the crosslinking agent. Examples of organic crosslinking agents include isocyanate crosslinking agents, peroxide crosslinking agents, epoxy crosslinking agents, and imine crosslinking agents. Multifunctional metal chelates refer to covalent or coordination bonds between polyvalent metals and organic compounds. Examples of polyvalent metal atoms include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, and Ti. The organic compound contained in the polyfunctional metal chelate contains, for example, an oxygen atom, etc. Examples of the organic compound include alkyl esters, alcohol compounds, carboxylic acid compounds, ether compounds, and ketone compounds.
黏著劑中,交聯劑之使用量宜相對於(甲基)丙烯酸系聚合物100重量份為3重量份以下,0.01~3重量份較佳,0.02~2重量份更佳,0.03~1重量份尤佳。In the adhesive, the amount of the crosslinking agent used is preferably 3 parts by weight or less, preferably 0.01 to 3 parts by weight, more preferably 0.02 to 2 parts by weight, and particularly preferably 0.03 to 1 part by weight, relative to 100 parts by weight of the (meth)acrylic polymer.
黏著劑層30亦可更包含有黏著劑以外之其他材料。其他材料可舉例如導電材料、矽烷耦合劑及其他添加劑。導電材料會使黏著劑層30之表面電阻率降低而適於防止液晶顯示裝置因靜電造成之顯示不良。導電材料可舉先前在導電層40所述之物。由與基底聚合物之相溶性及黏著劑層30之透明性的觀點來看,黏著劑層30中所含導電材料宜為離子性化合物。尤其,當黏著劑層30包含丙烯酸系黏著劑且該丙烯酸系黏著劑包含(甲基)丙烯酸系聚合物作為基底聚合物時,宜使用離子性化合物作為導電材料。離子性化合物由抗靜電性能之觀點來看宜為離子性液體。The adhesive layer 30 may also include other materials besides the adhesive. Examples of other materials include conductive materials, silane coupling agents, and other additives. The conductive material reduces the surface resistivity of the adhesive layer 30 and is suitable for preventing poor display of the liquid crystal display device due to static electricity. Examples of the conductive material include those previously described in the conductive layer 40. From the perspective of compatibility with the base polymer and the transparency of the adhesive layer 30, the conductive material contained in the adhesive layer 30 is preferably an ionic compound. In particular, when the adhesive layer 30 includes an acrylic adhesive and the acrylic adhesive includes a (meth) acrylic polymer as the base polymer, an ionic compound is preferably used as the conductive material. From the viewpoint of antistatic properties, the ionic compound is preferably an ionic liquid.
相對於黏著劑之基底聚合物(例如(甲基)丙烯酸系聚合物)100重量份,黏著劑層30宜包含0.05~20重量份之導電材料(例如離子性化合物)。藉由黏著劑層30包含0.05重量份以上之導電材料,有黏著劑層30之表面電阻率充分降低,而黏著劑層30之抗靜電性能充分提升的傾向。相對於黏著劑之基底聚合物100重量份,黏著劑層30宜包含0.1重量份以上之導電材料,且包含0.5重量份以上較佳。由對黏著劑層30賦予實用上充分之耐久性的觀點來看,相對於黏著劑之基底聚合物100重量份,黏著劑層30宜包含20重量份以下之導電材料,包含10重量份以下較佳。The adhesive layer 30 preferably contains 0.05 to 20 parts by weight of a conductive material (e.g., an ionic compound) relative to 100 parts by weight of the adhesive base polymer (e.g., a (meth) acrylic polymer). When the adhesive layer 30 contains 0.05 parts by weight or more of a conductive material, the surface resistivity of the adhesive layer 30 is sufficiently reduced, and the antistatic performance of the adhesive layer 30 tends to be sufficiently improved. The adhesive layer 30 preferably contains 0.1 parts by weight or more of a conductive material relative to 100 parts by weight of the adhesive base polymer, and preferably contains 0.5 parts by weight or more. From the viewpoint of providing sufficient durability for practical use to the adhesive layer 30, the adhesive layer 30 preferably contains 20 parts by weight or less of the conductive material, preferably 10 parts by weight or less, relative to 100 parts by weight of the adhesive base polymer.
其他添加劑例如可因應使用用途適當使用聚伸烷基二醇(例如聚丙二醇)等聚醚化合物、著色劑、顏料、染料、界面活性劑、塑化劑、增黏劑、表面潤滑劑、調平劑、軟化劑、抗氧化劑、抗老化劑、光穩定劑、紫外線吸收劑、聚合抑制劑、無機充填劑、有機充填劑、金屬粉等。添加劑可為粉體,可為粒狀,亦可為箔狀。作為添加劑亦可在可控制的範圍內使用還原劑來構成氧化還原系。藉由於黏著劑層30添加著色劑等色素,有可調節來自液晶面板100之反射光的色相之情形。相對於黏著劑之基底聚合物(例如(甲基)丙烯酸系聚合物)100重量份,黏著劑層30宜包含5重量份以下之其他添加劑,包含3重量份以下較佳,包含1重量份以下更佳。Other additives, such as polyether compounds such as polyalkylene glycol (such as polypropylene glycol), colorants, pigments, dyes, surfactants, plasticizers, thickeners, surface lubricants, levelers, softeners, antioxidants, anti-aging agents, light stabilizers, ultraviolet absorbers, polymerization inhibitors, inorganic fillers, organic fillers, metal powders, etc., can be used appropriately according to the application. The additive can be in powder, granular, or foil form. As an additive, a reducing agent can also be used within a controllable range to form a redox system. By adding pigments such as colorants to the adhesive layer 30, the hue of the reflected light from the liquid crystal panel 100 can be adjusted. The adhesive layer 30 preferably contains 5 parts by weight or less of other additives relative to 100 parts by weight of the base polymer of the adhesive (eg, (meth)acrylic polymer), preferably 3 parts by weight or less, and more preferably 1 part by weight or less.
黏著劑層30之厚度並無特別限定,例如為5~100µm,且宜為10~50µm。The thickness of the adhesive layer 30 is not particularly limited, and is, for example, 5 to 100 μm, and preferably 10 to 50 μm.
附抗反射膜之偏光薄膜15中,黏著劑層30之表面電阻率並無特別限定,亦可低於1.0×1014 Ω/□,而宜為1.0×1012 Ω/□以下。黏著劑層30之表面電阻率的下限值並無特別限定,而由耐久性之觀點來看,例如為1.0×108 Ω/□。黏著劑層30之表面電阻率可利用以下方法測定。首先,準備黏著劑層30之表面露出在外部之積層體。所述積層體可舉例如在聚對苯二甲酸乙二酯薄膜等分離薄膜上配置有黏著劑層30之積層體。接著,針對所準備之積層體中的黏著劑層30之表面測定表面電阻率。表面電阻率之測定可利用Hiresta-UP MCP-HT450(Mitsubishi Chemical Analytech Co., Ltd.製),依循JIS K6911:1995所規定之方法測定。可將藉由該測定所得測定值視為黏著劑層30之表面電阻率。In the polarizing film 15 with an anti-reflection film, the surface resistivity of the adhesive layer 30 is not particularly limited, and may be lower than 1.0×10 14 Ω/□, and is preferably less than 1.0×10 12 Ω/□. The lower limit of the surface resistivity of the adhesive layer 30 is not particularly limited, but from the perspective of durability, it is, for example, 1.0×10 8 Ω/□. The surface resistivity of the adhesive layer 30 can be measured by the following method. First, prepare a laminate with the surface of the adhesive layer 30 exposed to the outside. The laminate can be, for example, a laminate in which the adhesive layer 30 is arranged on a separation film such as a polyethylene terephthalate film. Next, the surface resistivity of the adhesive layer 30 in the prepared laminate is measured. The surface resistivity can be measured using Hiresta-UP MCP-HT450 (manufactured by Mitsubishi Chemical Analytech Co., Ltd.) in accordance with the method specified in JIS K6911: 1995. The measured value obtained by the measurement can be regarded as the surface resistivity of the adhesive layer 30.
[其他層] 附抗反射膜之偏光薄膜15亦可更具備有抗反射膜10、偏光薄膜20、導電層40及黏著劑層30以外之其他層。附抗反射膜之偏光薄膜15亦可包含有1個或2個以上其他層。其他層例如係配置在較抗反射膜10更靠視辨側且與抗反射膜10相接。其他層可舉例如表面保護薄膜及相位差膜。[Other layers] The polarizing film 15 with anti-reflection film may also include other layers besides the anti-reflection film 10, the polarizing film 20, the conductive layer 40 and the adhesive layer 30. The polarizing film 15 with anti-reflection film may also include one or more other layers. For example, the other layer is arranged on the visual side of the anti-reflection film 10 and is in contact with the anti-reflection film 10. Examples of the other layer include a surface protection film and a phase difference film.
表面保護薄膜例如具有支持薄膜及配置在支持薄膜之至少單面的黏著劑層。表面保護薄膜之黏著劑層亦可包含有輕剝離劑、導電材料等。表面保護薄膜之黏著劑層包含導電材料時,將表面保護薄膜貼合至抗反射膜10,然後將表面保護薄膜剝離,藉此可使抗反射膜10含有導電材料並對該表面賦予導電功能。導電材料可舉先前在導電層40所述之物。為了藉由剝離表面保護薄膜來對抗反射膜10之表面賦予導電功能,表面保護薄膜之黏著劑層宜於包含導電材料的同時也包含輕剝離劑。輕剝離劑可舉例如聚有機矽氧烷等聚矽氧樹脂。對抗反射膜10之表面賦予的導電功能可依導電材料及輕剝離劑之使用量來適當調整。The surface protection film, for example, has a support film and an adhesive layer disposed on at least one side of the support film. The adhesive layer of the surface protection film may also contain a light peeling agent, a conductive material, etc. When the adhesive layer of the surface protection film contains a conductive material, the surface protection film is attached to the anti-reflection film 10, and then the surface protection film is peeled off, so that the anti-reflection film 10 contains a conductive material and the surface is given a conductive function. The conductive material may be the material previously described in the conductive layer 40. In order to give the surface of the anti-reflection film 10 a conductive function by peeling off the surface protection film, the adhesive layer of the surface protection film preferably contains a conductive material and a light peeling agent. The light stripping agent may be, for example, polysilicone or other polysilicone resin. The conductive function imparted to the surface of the anti-reflection film 10 may be appropriately adjusted according to the amount of conductive material and light stripping agent used.
其他層亦可包含有用以提升構件間之密著性的易接著層。其他層為易接著層時,該易接著層亦可配置在偏光薄膜20之表面。另,亦可於偏光薄膜20之表面施行有電暈處理、電漿處理等易接著處理來取代易接著層。Other layers may also include an easy-adhesion layer for improving the adhesion between components. When the other layer is an easy-adhesion layer, the easy-adhesion layer may also be disposed on the surface of the polarizing film 20. In addition, the surface of the polarizing film 20 may be subjected to an easy-adhesion treatment such as a corona treatment or a plasma treatment to replace the easy-adhesion layer.
[附抗反射膜之偏光薄膜之製造方法] 具有導電層40之附抗反射膜之偏光薄膜15例如可利用以下方法製造。首先,調製導電材料之溶液或分散液。溶液或分散液之溶劑例如為水,亦可更包含有水溶性有機溶劑。水溶性有機溶劑可舉例如甲醇、乙醇、正丙醇、異丙醇、正丁醇、異丁醇、二級丁醇、三級丁醇、正戊醇、異戊醇、二級戊醇、三級戊醇、1-乙基-1-丙醇、2-甲基-1-丁醇、正己醇、環己醇等醇類。[Manufacturing method of polarizing film with anti-reflection film] The polarizing film with anti-reflection film 15 having a conductive layer 40 can be manufactured by the following method. First, a solution or dispersion of a conductive material is prepared. The solvent of the solution or dispersion is, for example, water, and may further include a water-soluble organic solvent. The water-soluble organic solvent may include, for example, methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, di-butanol, tertiary butanol, n-pentanol, isopentanol, di-pentanol, tertiary pentanol, 1-ethyl-1-propanol, 2-methyl-1-butanol, n-hexanol, cyclohexanol and other alcohols.
接著,將導電材料之溶液或分散液塗佈於偏光薄膜20之表面。藉由使所得塗佈膜乾燥,而於偏光薄膜20上形成導電層40。藉此,可獲得由偏光薄膜20及導電層40構成之積層體L。Next, a solution or dispersion of a conductive material is applied to the surface of the polarizing film 20. The resulting coated film is dried to form a conductive layer 40 on the polarizing film 20. Thus, a laminate L consisting of the polarizing film 20 and the conductive layer 40 can be obtained.
接著,於積層體L之偏光薄膜20上配置抗反射膜10(或11),製作積層體L1。接著,調製包含黏著劑之溶液。藉由將該溶液塗佈於分離件之表面可獲得製得塗佈膜。分離件並未特別限定,例如可使用經聚矽氧系剝離劑處理過之聚對苯二甲酸乙二酯薄膜。接著,藉由使塗佈膜乾燥,而於分離件上形成黏著劑層30。將所得黏著劑層30轉印至積層體L1之導電層40上,藉此可製作附抗反射膜之偏光薄膜15。Next, an anti-reflection film 10 (or 11) is arranged on the polarizing film 20 of the laminate L to produce the laminate L1. Next, a solution containing an adhesive is prepared. The coated film can be obtained by applying the solution to the surface of the separation piece. The separation piece is not particularly limited, for example, a polyethylene terephthalate film treated with a silicone-based peeling agent can be used. Next, by drying the coated film, an adhesive layer 30 is formed on the separation piece. The obtained adhesive layer 30 is transferred to the conductive layer 40 of the laminate L1, thereby producing a polarizing film 15 with an anti-reflection film.
[液晶單元] 液晶單元25例如具備有液晶層50、第1透明基板60及第2透明基板70。液晶層50例如係配置於第1透明基板60及第2透明基板70之間,且分別與第1透明基板60及第2透明基板70相接。附抗反射膜之偏光薄膜15的黏著劑層30例如係與液晶單元25之第1透明基板60相接。液晶面板100例如在黏著劑層30與第1透明基板60之間不具有ITO層。[Liquid crystal unit] The liquid crystal unit 25, for example, has a liquid crystal layer 50, a first transparent substrate 60, and a second transparent substrate 70. The liquid crystal layer 50, for example, is disposed between the first transparent substrate 60 and the second transparent substrate 70, and is in contact with the first transparent substrate 60 and the second transparent substrate 70, respectively. The adhesive layer 30 of the polarizing film 15 with an anti-reflection film, for example, is in contact with the first transparent substrate 60 of the liquid crystal unit 25. The liquid crystal panel 100, for example, does not have an ITO layer between the adhesive layer 30 and the first transparent substrate 60.
液晶層50例如包含在電場不存在之狀態下沿面定向之液晶分子。包含這類液晶分子之液晶層50適於IPS(In-Plane Switching,面內切換)方式。惟,液晶層50亦可用於TN(Twisted Nematic)型、STN(Super Twisted Nematic)型、π型、VA(Vertical Alignment)型等。液晶層50之厚度例如為1.5µm~4µm。The liquid crystal layer 50, for example, includes liquid crystal molecules that are oriented along a plane in the absence of an electric field. The liquid crystal layer 50 including such liquid crystal molecules is suitable for the IPS (In-Plane Switching) method. However, the liquid crystal layer 50 can also be used for the TN (Twisted Nematic) type, STN (Super Twisted Nematic) type, π type, VA (Vertical Alignment) type, etc. The thickness of the liquid crystal layer 50 is, for example, 1.5µm to 4µm.
作為第1透明基板60及第2透明基板70的材料可舉例如玻璃及聚合物。在本說明書中,有時會將以聚合物構成之透明基板稱為聚合物薄膜。構成透明基板之聚合物可舉例如聚對苯二甲酸乙二酯、聚環烯烴、聚碳酸酯等。以玻璃構成之透明基板之厚度例如為0.1mm~1mm。以聚合物構成之透明基板之厚度例如為10µm~200µm。The materials of the first transparent substrate 60 and the second transparent substrate 70 include glass and polymer. In this specification, a transparent substrate composed of a polymer is sometimes referred to as a polymer film. The polymer constituting the transparent substrate includes polyethylene terephthalate, polycycloolefin, polycarbonate, etc. The thickness of the transparent substrate composed of glass is, for example, 0.1 mm to 1 mm. The thickness of the transparent substrate composed of a polymer is, for example, 10 μm to 200 μm.
液晶單元25更可包含有液晶層50、第1透明基板60及第2透明基板70以外之其他層。其他層可舉例如彩色濾光片、易接著層及硬塗層。彩色濾光片例如係配置於較液晶層50更靠視辨側,且宜位於第1透明基板60與附抗反射膜之偏光薄膜15的黏著劑層30之間。易接著層及硬塗層例如係配置於第1透明基板60或第2透明基板70之表面上。The liquid crystal unit 25 may further include other layers besides the liquid crystal layer 50, the first transparent substrate 60 and the second transparent substrate 70. The other layers may include, for example, a color filter, an easy-adhesion layer and a hard coating layer. The color filter is, for example, disposed on a side closer to the viewing side than the liquid crystal layer 50, and preferably located between the first transparent substrate 60 and the adhesive layer 30 of the polarizing film 15 with an anti-reflection film. The easy-adhesion layer and the hard coating layer are, for example, disposed on the surface of the first transparent substrate 60 or the second transparent substrate 70.
[其他構件] 液晶面板100更可具備有附抗反射膜之偏光薄膜15及液晶單元25以外之其他構件。例如,液晶面板100更可具備有與附抗反射膜之偏光薄膜15之側面電連接的導通結構(未圖示)。若將導通結構與接地連接,便容易抑制附抗反射膜之偏光薄膜15因靜電而帶電。導通結構可覆蓋附抗反射膜之偏光薄膜15之側面整體,亦可局部覆蓋附抗反射膜之偏光薄膜15之側面。被導通結構覆蓋之附抗反射膜之偏光薄膜15之側面的面積相對於附抗反射膜之偏光薄膜15之側面整體的面積之比率例如為1%以上,宜為3%以上。[Other components] The liquid crystal panel 100 may further include other components besides the polarizing film 15 with an anti-reflection film and the liquid crystal unit 25. For example, the liquid crystal panel 100 may further include a conductive structure (not shown) electrically connected to the side surface of the polarizing film 15 with an anti-reflection film. If the conductive structure is connected to the ground, it is easy to suppress the polarizing film 15 with an anti-reflection film from being charged due to static electricity. The conductive structure may cover the entire side surface of the polarizing film 15 with an anti-reflection film, or may partially cover the side surface of the polarizing film 15 with an anti-reflection film. The ratio of the area of the side surface of the polarizing film 15 with an anti-reflection film covered by the conductive structure to the overall area of the side surface of the polarizing film 15 with an anti-reflection film is, for example, 1% or more, preferably 3% or more.
導通結構之材料可舉例如:以銀、金等金屬構成之導電性糊料;導電性接著劑;其他導電材料。導通結構亦可為從附抗反射膜之偏光薄膜15之側面延伸的配線。The material of the conductive structure may be, for example, a conductive paste made of metals such as silver and gold; a conductive adhesive; or other conductive materials. The conductive structure may also be a wiring extending from the side surface of the polarizing film 15 with an anti-reflection film.
液晶面板100更可具備有偏光薄膜20以外之其他光學薄膜。其他光學薄膜可舉例如偏光薄膜、反射板、反透射板、相位差薄膜、視角補償薄膜、增亮薄膜等可用於液晶顯示裝置之薄膜。相位差薄膜例如包含1/2波長板、1/4波長板等。液晶面板100亦可具備有該等中之1種或2種以上其他光學薄膜。The liquid crystal panel 100 may further include other optical films in addition to the polarizing film 20. Other optical films include polarizing films, reflective plates, reflective plates, phase difference films, viewing angle compensation films, brightness enhancement films, and other films that can be used in liquid crystal display devices. Phase difference films include, for example, 1/2 wavelength plates, 1/4 wavelength plates, and the like. The liquid crystal panel 100 may also include one or more of the above other optical films.
當其他光學薄膜為偏光薄膜時,該偏光薄膜例如係透過黏著劑層而與液晶單元25之第2透明基板70貼合。該偏光薄膜例如具有先前針對偏光薄膜20所述的構成。作為其他光學薄膜之偏光薄膜中偏光件之透射軸(或吸收軸)例如係與偏光薄膜20中之偏光件的透射軸(或吸收軸)正交。用以貼合偏光薄膜與第2透明基板70之黏著劑層的材料,可使用先前針對黏著劑層30所述之物。該黏著劑層之厚度並無特別限定,例如為1~100µm,宜為2~50µm,較宜為2~40µm,更宜為5~35µm。When the other optical film is a polarizing film, the polarizing film is, for example, bonded to the second transparent substrate 70 of the liquid crystal unit 25 through an adhesive layer. The polarizing film, for example, has the structure previously described for the polarizing film 20. The transmission axis (or absorption axis) of the polarizer in the polarizing film as the other optical film is, for example, orthogonal to the transmission axis (or absorption axis) of the polarizer in the polarizing film 20. The material of the adhesive layer for bonding the polarizing film and the second transparent substrate 70 can be the material previously described for the adhesive layer 30. The thickness of the adhesive layer is not particularly limited, for example, 1 to 100 µm, preferably 2 to 50 µm, more preferably 2 to 40 µm, and more preferably 5 to 35 µm.
根據本實施形態之液晶面板100,藉由附抗反射膜之偏光薄膜15之導電層40之表面電阻率調節成1.0×106 Ω/□以下,則即便在易產生靜電之環境下,仍可防止液晶顯示裝置因靜電造成顯示不良。例如液晶面板100在進行ESD(Electro-Static Discharge)試驗時顯示良好之結果。ESD試驗例如係利用以下方法實施。首先,將液晶面板100安裝於背光裝置上。接著,對液晶面板100之視辨側(抗反射膜10側)賦予靜電。賦予靜電係使用施加電壓經調節成10kV之靜電放電槍(Electrostatic discharge Gun)。當賦予靜電,部分液晶面板100會泛白。賦予靜電後,測定至泛白之部分消失為止的時間T。關於液晶面板100,時間T例如為10秒以下,宜為1秒以下,較宜為0.5秒以下。此外,ESD試驗係在23℃、55%RH之條件下進行。According to the liquid crystal panel 100 of this embodiment, by adjusting the surface resistivity of the conductive layer 40 of the polarizing film 15 with an anti-reflection film to less than 1.0×10 6 Ω/□, the liquid crystal display device can be prevented from displaying poorly due to static electricity even in an environment where static electricity is easily generated. For example, the liquid crystal panel 100 shows good results when performing an ESD (Electro-Static Discharge) test. The ESD test is implemented, for example, using the following method. First, the liquid crystal panel 100 is mounted on a backlight device. Then, static electricity is applied to the viewing side of the liquid crystal panel 100 (the anti-reflection film 10 side). Static electricity is applied using an electrostatic discharge gun (Electrostatic discharge Gun) with an applied voltage adjusted to 10kV. When static electricity is applied, part of the liquid crystal panel 100 will turn white. After static electricity is applied, the time T until the whitened part disappears is measured. For the liquid crystal panel 100, the time T is, for example, less than 10 seconds, preferably less than 1 second, and more preferably less than 0.5 seconds. In addition, the ESD test is performed under the conditions of 23°C and 55%RH.
本發明人等新發現了藉由採用在附抗反射膜之偏光薄膜15與液晶單元25之間未設有ITO層等導電層的構成,可大幅抑制在液晶面板100之光反射。液晶面板100適於要求良好視辨性之用途上、尤其適於車載用顯示器等用途上。車載用顯示器可舉例如汽車導航裝置用面板、儀表盤、鏡面顯示器等。儀表盤係顯示車輛之行進速度或引擎之旋轉數等的面板。尤其液晶面板100適於觸控感測器非必要之用途例如儀表盤或鏡面顯示器。The inventors of the present invention have newly discovered that by adopting a structure in which no conductive layer such as an ITO layer is provided between the polarizing film 15 with an anti-reflection film and the liquid crystal unit 25, light reflection in the liquid crystal panel 100 can be greatly suppressed. The liquid crystal panel 100 is suitable for applications requiring good visibility, especially for applications such as vehicle-mounted displays. Vehicle-mounted displays include, for example, panels for car navigation devices, instrument panels, mirror displays, etc. The instrument panel is a panel that displays the speed of the vehicle or the number of revolutions of the engine, etc. In particular, the liquid crystal panel 100 is suitable for applications where a touch sensor is not necessary, such as an instrument panel or a mirror display.
(液晶面板之變形例) 液晶面板100具備之附抗反射膜之偏光薄膜15亦可更具備有上述構件以外之其他構件。如圖4所示,本變形例之液晶面板110中,附抗反射膜之偏光薄膜16更具有配置於抗反射膜10與偏光薄膜20之間的透明基板45及黏著劑層46。除了透明基板45及黏著劑層46外,液晶面板110之結構與液晶面板100之結構相同。因此,液晶面板100與變形例之液晶面板110中共通之要素有賦予相同參照符號,並省略該等說明之情形。即,以下與各實施形態相關之說明只要技術上不矛盾,便可相互應用。以下各實施形態只要技術上不矛盾,亦可相互組合。(Variation of liquid crystal panel) The polarizing film 15 with anti-reflection film provided in the liquid crystal panel 100 may also be provided with other components in addition to the above-mentioned components. As shown in FIG4 , in the liquid crystal panel 110 of this variation, the polarizing film 16 with anti-reflection film further has a transparent substrate 45 and an adhesive layer 46 disposed between the anti-reflection film 10 and the polarizing film 20. Except for the transparent substrate 45 and the adhesive layer 46, the structure of the liquid crystal panel 110 is the same as that of the liquid crystal panel 100. Therefore, the common elements of the liquid crystal panel 100 and the liquid crystal panel 110 of the variation are given the same reference symbols, and the descriptions thereof are omitted. That is, the following descriptions related to each embodiment can be applied to each other as long as they are not technically contradictory. The following embodiments can also be combined with each other as long as they are not technically contradictory.
透明基板45例如係與抗反射膜10之第1高折射率層1相接。惟,附抗反射膜之偏光薄膜16亦可具有圖3中所說明之抗反射膜11來取代抗反射膜10。此時,抗反射膜11之黏著劑層6係與透明基板45相接。黏著劑層46例如係配置於透明基板45與偏光薄膜20之間,且分別與透明基板45及偏光薄膜20相接。The transparent substrate 45 is, for example, in contact with the first high refractive index layer 1 of the anti-reflection film 10. However, the polarizing film 16 with an anti-reflection film may also include the anti-reflection film 11 illustrated in FIG. 3 instead of the anti-reflection film 10. In this case, the adhesive layer 6 of the anti-reflection film 11 is in contact with the transparent substrate 45. The adhesive layer 46 is, for example, disposed between the transparent substrate 45 and the polarizing film 20, and is in contact with the transparent substrate 45 and the polarizing film 20, respectively.
作為透明基板45可使用先前針對第1透明基板60及第2透明基板70所述者,且宜以玻璃構成。本說明書中,有時會將以玻璃構成之透明基板45稱為「蓋玻璃」。As the transparent substrate 45, the first transparent substrate 60 and the second transparent substrate 70 described above can be used, and it is preferably made of glass. In this specification, the transparent substrate 45 made of glass is sometimes referred to as "cover glass".
作為黏著劑層46可使用先前針對黏著劑層30所述之物。尤其,黏著劑層46宜包含市售之光學透明黏著劑(OCA:Optical Clear Adhesive)。黏著劑層46例如可使用LUCIACS(註冊商標)CS9621T等黏著膠帶來形成。As the adhesive layer 46, the adhesive layer 30 described above can be used. In particular, the adhesive layer 46 preferably includes a commercially available optically transparent adhesive (OCA). The adhesive layer 46 can be formed using an adhesive tape such as LUCIACS (registered trademark) CS9621T.
(液晶面板之另一變形例) 液晶面板100或110更可具備有觸控感測器或觸控面板。圖5係顯示具備有觸控面板80之液晶面板120。除了觸控面板80外,液晶面板120之結構與液晶面板100之結構相同。(Another variation of the liquid crystal panel) The liquid crystal panel 100 or 110 may further include a touch sensor or a touch panel. FIG. 5 shows a liquid crystal panel 120 including a touch panel 80. Except for the touch panel 80, the structure of the liquid crystal panel 120 is the same as that of the liquid crystal panel 100.
液晶面板120中,觸控面板80例如係配置於較抗反射膜10更靠視辨側。觸控面板80不與附抗反射膜之偏光薄膜15相接,觸控面板80與附抗反射膜之偏光薄膜15之間形成有空隙(空氣層)。液晶面板120係所謂的外置型液晶面板。觸控面板80可採用光學式、超音波式、電容式、電阻膜式等。觸控面板80為電阻膜式時,觸控面板80例如具有2個具有透明導電性薄膜之電極板隔著分隔件相對向配置之結構。觸控面板80為電容式時,觸控面板80例如係以具備具有預定圖案形狀之透明導電性薄膜的透明導電性薄膜構成。In the liquid crystal panel 120, the touch panel 80 is, for example, arranged on a more visible side than the anti-reflection film 10. The touch panel 80 is not in contact with the polarizing film 15 with an anti-reflection film, and a gap (air layer) is formed between the touch panel 80 and the polarizing film 15 with an anti-reflection film. The liquid crystal panel 120 is a so-called external liquid crystal panel. The touch panel 80 can be an optical type, an ultrasonic type, a capacitive type, a resistive film type, etc. When the touch panel 80 is a resistive film type, the touch panel 80 has, for example, a structure in which two electrode plates having a transparent conductive film are arranged opposite to each other via a partition. When the touch panel 80 is a capacitive type, the touch panel 80 is, for example, composed of a transparent conductive film having a predetermined pattern shape.
(液晶顯示裝置之實施形態) 本實施形態之液晶顯示裝置例如具備有液晶面板100及照明系統。液晶顯示裝置中,亦可使用液晶面板110或120取代液晶面板100。液晶顯示裝置中,液晶面板100例如係配置於較照明系統更靠視辨側。照明系統例如具有背光件或反射板,對液晶面板100照射光。(Implementation of liquid crystal display device) The liquid crystal display device of this implementation, for example, has a liquid crystal panel 100 and a lighting system. In the liquid crystal display device, the liquid crystal panel 110 or 120 may be used instead of the liquid crystal panel 100. In the liquid crystal display device, the liquid crystal panel 100 is, for example, arranged closer to the visual side than the lighting system. The lighting system, for example, has a backlight or a reflector, which irradiates light to the liquid crystal panel 100.
實施例 以下藉由實施例更詳細說明本發明。本發明不受以下顯示之實施例所限。此外,以下未特別說明時,「%」表示「重量%」,「份」表示「重量份」,而「厚度」表示「物理膜厚」。未特別說明時,室內的溫度及濕度為23℃、65%RH。Examples The present invention is described in more detail below by way of examples. The present invention is not limited to the examples shown below. In addition, unless otherwise specified, "%" means "% by weight", "parts" means "parts by weight", and "thickness" means "physical film thickness". Unless otherwise specified, the indoor temperature and humidity are 23°C and 65%RH.
<(甲基)丙烯酸系聚合物之重量平均分子量> 以下實施例中,(甲基)丙烯酸系聚合物之重量平均分子量(Mw)係利用GPC(凝膠滲透層析法)來測定。針對(甲基)丙烯酸系聚合物之Mw/Mn亦同樣進行測定。 ・分析裝置:Tosoh(東曹)公司製,HLC-8120GPC ・管柱:東曹公司製,G7000HXL +GMHXL +GMHXL ・管柱尺寸:各7.8mmφ×30cm 計90cm ・管柱溫度:40℃ ・流量:0.8mL/分鐘 ・注入量:100µL ・溶析液:四氫呋喃 ・檢測器:示差折射計(RI) ・標準試料:聚苯乙烯<Weight average molecular weight of (meth)acrylic acid polymer> In the following examples, the weight average molecular weight (Mw) of the (meth)acrylic acid polymer was measured by GPC (gel permeation chromatography). The Mw/Mn of the (meth)acrylic acid polymer was measured in the same manner. ・Analysis apparatus: HLC-8120GPC manufactured by Tosoh Corporation ・Column: G7000H XL +GMH XL +GMH XL manufactured by Tosoh Corporation ・Column size: 7.8 mmφ×30 cm each, 90 cm in total ・Column temperature: 40°C ・Flow rate: 0.8 mL/min ・Injection volume: 100 µL ・Eluent: Tetrahydrofuran ・Detector: Differential refractometer (RI) ・Standard sample: Polystyrene
<黏著劑層A> 首先,於具備攪拌葉片、溫度計、氮氣導入管及冷卻器之四口燒瓶中饋入丙烯酸丁酯76.9份、丙烯酸苄酯18份、丙烯酸5份、丙烯酸4-羥丁酯0.1份,藉此獲得單體混合物。並相對於單體混合物(固體成分)100份,將作為聚合引發劑的2,2’-偶氮雙異丁腈0.1份與乙酸乙酯100份一起饋入。一邊緩慢地攪拌混合物一邊將氮氣導入燒瓶內進行氮取代。藉由將燒瓶內之液溫維持在55℃附近進行8小時聚合反應,而調製出重量平均分子量(Mw)200萬、Mw/Mn=4.1之丙烯酸系聚合物之溶液。<Adhesive layer A> First, 76.9 parts of butyl acrylate, 18 parts of benzyl acrylate, 5 parts of acrylic acid, and 0.1 parts of 4-hydroxybutyl acrylate were added to a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen inlet tube, and a cooler to obtain a monomer mixture. 0.1 parts of 2,2'-azobisisobutyronitrile as a polymerization initiator and 100 parts of ethyl acetate were added to 100 parts of the monomer mixture (solid component). While slowly stirring the mixture, nitrogen was introduced into the flask for nitrogen substitution. The polymerization reaction was carried out for 8 hours while the liquid temperature in the flask was maintained at around 55°C, and a solution of an acrylic polymer with a weight average molecular weight (Mw) of 2 million and Mw/Mn=4.1 was prepared.
接著,相對於丙烯酸系聚合物之溶液的固體成分100份,進一步摻混0.45份之異氰酸酯交聯劑(Tosoh公司製之Coronate L,三羥甲丙烷二異氰酸甲苯酯)、0.1份之過氧化物交聯劑(日本油脂公司製之NYPER BMT)及0.2份之矽烷耦合劑(信越化學工業公司製的KBM-403,γ-環氧丙氧基丙基甲氧基矽烷),藉此調製出丙烯酸系黏著劑組成物之溶液。Next, 0.45 parts of an isocyanate crosslinking agent (Coronate L manufactured by Tosoh Corporation, toluene trihydroxymethylpropane diisocyanate), 0.1 parts of a peroxide crosslinking agent (NYPER BMT manufactured by NOF Corporation) and 0.2 parts of a silane coupling agent (KBM-403 manufactured by Shin-Etsu Chemical Co., Ltd., γ-glycidoxypropylmethoxysilane) were further mixed with respect to 100 parts of the solid content of the acrylic polymer solution to prepare a solution of an acrylic adhesive composition.
接著,將所得溶液塗佈於分離件(三菱化學聚酯薄膜公司製之MRF38)之單面。分離件係業經聚矽氧系剝離劑處理過之聚對苯二甲酸乙二酯薄膜。使所得塗佈膜在155℃下乾燥1分鐘,藉此於分離件表面形成黏著劑層A。黏著劑層A之厚度為20µm。Next, the obtained solution was coated on one side of a separation piece (MRF38 manufactured by Mitsubishi Chemical Polyester Film Co., Ltd.). The separation piece was a polyethylene terephthalate film treated with a silicone-based release agent. The obtained coating film was dried at 155°C for 1 minute to form an adhesive layer A on the surface of the separation piece. The thickness of the adhesive layer A was 20µm.
<黏著劑層B> 相對於丙烯酸系聚合物之溶液之固體成分100份,進一步摻混1份雙(三氟甲磺醯基)醯亞胺鋰(LiTFSI、Mitsubishi Materials Co.製)來調製丙烯酸系黏著劑組成物之溶液,除此之外以與黏著劑層A相同方法製作出黏著劑層B。<Adhesive layer B> Adhesive layer B was prepared in the same manner as adhesive layer A except that 1 part of lithium bis(trifluoromethanesulfonyl)imide (LiTFSI, manufactured by Mitsubishi Materials Co.) was further mixed with 100 parts of the solid content of the acrylic polymer solution to prepare a solution of an acrylic adhesive composition.
<黏著劑層C> 首先,於具備攪拌葉片、溫度計、氮氣導入管及冷卻器之四口燒瓶中饋入丙烯酸丁酯94.9份、丙烯酸5份、丙烯酸4-羥丁酯0.1份,藉此獲得單體混合物。並相對於單體混合物(固體成分)100份,將作為聚合引發劑的2,2’-偶氮雙異丁腈0.1份與乙酸乙酯100份一起饋入。一邊緩慢地攪拌混合物一邊將氮氣導入燒瓶內進行氮取代。藉由將燒瓶內之液溫維持在55℃附近進行8小時聚合反應,而調製出重量平均分子量(Mw)210萬、Mw/Mn=4.0之丙烯酸系聚合物之溶液。<Adhesive layer C> First, 94.9 parts of butyl acrylate, 5 parts of acrylic acid, and 0.1 parts of 4-hydroxybutyl acrylate were added to a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen inlet tube, and a cooler to obtain a monomer mixture. 0.1 parts of 2,2'-azobisisobutyronitrile as a polymerization initiator and 100 parts of ethyl acetate were added to 100 parts of the monomer mixture (solid component). While slowly stirring the mixture, nitrogen was introduced into the flask for nitrogen substitution. The polymerization reaction was carried out for 8 hours while the liquid temperature in the flask was maintained at around 55°C, and a solution of an acrylic polymer with a weight average molecular weight (Mw) of 2.1 million and Mw/Mn=4.0 was prepared.
接著,相對於丙烯酸系聚合物之溶液的固體成分100份,進一步摻混0.45份之異氰酸酯交聯劑(Tosoh公司製之Coronate L,三羥甲丙烷二異氰酸甲苯酯)、0.1份之過氧化物交聯劑(日本油脂公司製之NYPER BMT)及0.2份之矽烷耦合劑(信越化學工業公司製的KBM-403,γ-環氧丙氧基丙基甲氧基矽烷),藉此調製出丙烯酸系黏著劑組成物之溶液。Next, 0.45 parts of an isocyanate crosslinking agent (Coronate L manufactured by Tosoh Corporation, toluene trihydroxymethylpropane diisocyanate), 0.1 parts of a peroxide crosslinking agent (NYPER BMT manufactured by NOF Corporation) and 0.2 parts of a silane coupling agent (KBM-403 manufactured by Shin-Etsu Chemical Co., Ltd., γ-glycidoxypropylmethoxysilane) were further mixed with respect to 100 parts of the solid content of the acrylic polymer solution to prepare a solution of an acrylic adhesive composition.
接著,將所得溶液塗佈於分離件(三菱化學聚酯薄膜公司製之MRF38)之單面。分離件係業經聚矽氧系剝離劑處理過之聚對苯二甲酸乙二酯薄膜。使所得塗佈膜在155℃下乾燥1分鐘,藉此於分離件表面形成黏著劑層C。黏著劑層C之厚度為12µm。Next, the obtained solution was coated on one side of a separation piece (MRF38 manufactured by Mitsubishi Chemical Polyester Film Co., Ltd.). The separation piece was a polyethylene terephthalate film treated with a silicone-based release agent. The obtained coating film was dried at 155°C for 1 minute to form an adhesive layer C on the surface of the separation piece. The thickness of the adhesive layer C was 12µm.
<抗反射膜AR1> 首先,作為用以形成防眩層之樹脂係準備紫外線硬化型胺甲酸酯丙烯酸酯樹脂(Mitsubishi Chemical Co.製,商品名「UV1700TL」,固體成分濃度80重量%)50重量份及以新戊四醇三丙烯酸酯為主成分之多官能丙烯酸酯(大阪有機化學工業(股)製,商品名「Viscoat #300」,固體成分濃度100重量%)50重量份。該等樹脂之固體成分每100重量份,混合包含(甲基)丙烯酸酯與苯乙烯共聚物之粒子(積水化成品工業(股)製,商品名「Techpolymer SSX504TNR」,重量平均粒徑:3.0µm)4重量份、作為觸變性賦予劑之有機黏土的合成膨潤石(KUNIMINE INDUSTRIES CO., LTD.製,商品名「SUMECTON SAN」)1.5重量份、光聚合引發劑(BASF公司製,商品名「OMNIRAD907」)3重量份、調平劑(DIC(股)製,商品名「GRANDIC PC4100」,固體成分濃度10重量%)0.015重量份。針對該混合物,以甲苯/環戊酮混合溶劑(重量比80/20)稀釋成固體成分濃度成為50重量%,而調製出用以形成防眩層之材料(塗敷液)。<Anti-reflective film AR1> First, as the resin for forming the anti-glare layer, 50 parts by weight of UV-curable urethane acrylate resin (Mitsubishi Chemical Co., trade name "UV1700TL", solid content concentration 80% by weight) and 50 parts by weight of multifunctional acrylate containing pentaerythritol triacrylate as the main component (Osaka Organic Chemical Industry Co., Ltd., trade name "Viscoat #300", solid content concentration 100% by weight) were prepared. For every 100 parts by weight of the solid content of the resin, there were mixed 4 parts by weight of particles of a (meth)acrylate and styrene copolymer (manufactured by Sekisui Chemicals Co., Ltd., trade name "Techpolymer SSX504TNR", weight average particle size: 3.0 µm), 1.5 parts by weight of synthetic bentonite as an organoclay imparting agent (manufactured by Kunimine Industries Co., Ltd., trade name "Sumecton San"), 3 parts by weight of a photopolymerization initiator (manufactured by BASF, trade name "OMNIRAD907"), and 0.015 parts by weight of a leveling agent (manufactured by DIC Corporation, trade name "GRANDIC PC4100", solid content concentration 10% by weight). The mixture was diluted with a toluene/cyclopentanone mixed solvent (weight ratio 80/20) to a solid content of 50 wt %, thereby preparing a material (coating liquid) for forming an anti-glare layer.
接著,準備三醋酸纖維素(TAC)薄膜(富士軟片(股)製,商品名「TD60UL」)。於該透明塑膠薄膜(TAC薄膜)之單面使用棒塗機塗佈用以形成防眩層之材料(塗敷液),而形成塗膜。接著,將已形成塗膜之透明塑膠薄膜在80℃下加熱1分鐘使塗膜乾燥。接著,對該塗膜利用高壓水銀燈照射累積光量300mJ/cm2 之紫外線,進行硬化處理。藉此,形成了厚度8.0µm之防眩層,而獲得附防眩層之TAC薄膜。附防眩層之TAC薄膜的霧度為8%。Next, prepare a triacetate cellulose (TAC) film (manufactured by Fuji Film Co., Ltd., trade name "TD60UL"). Use a bar coater to apply a material (coating liquid) for forming an anti-glare layer on one side of the transparent plastic film (TAC film) to form a coating. Then, heat the transparent plastic film with the coating formed at 80°C for 1 minute to dry the coating. Next, use a high-pressure mercury lamp to irradiate the coating with ultraviolet light with a cumulative light intensity of 300mJ/ cm2 for hardening. In this way, an anti-glare layer with a thickness of 8.0µm is formed, and a TAC film with an anti-glare layer is obtained. The haze of the TAC film with an anti-glare layer is 8%.
然後,於捲料對捲料方式之濺鍍成膜裝置中導入該附防眩層之TAC薄膜,使薄膜行進,藉此對防眩層之表面進行轟擊處理(利用Ar氣體之電漿處理)。接著,於防眩層之表面上形成物理膜厚為3nm之SiOx 層(x<2)作為密著層。接著,於密著層上依序形成物理膜厚為12nm之Nb2 O5 層(第1高折射率層)、物理膜厚為29nm之SiO2 層(第1低折射率層)、物理膜厚為116nm之Nb2 O5 層(第2高折射率層)及物理膜厚為78nm之SiO2 層(第2低折射率層),製出積層體a。於要形成該等氧化物薄膜時,調整氬的導入量及排氣量將裝置內的壓力維持恆定並同時藉由電漿光譜分析儀(PEM)控制來調整所導入的氧量。Then, the TAC film with the anti-glare layer is introduced into a roll-to-roll sputtering film forming device, and the film is allowed to travel, thereby bombarding the surface of the anti-glare layer (using Ar gas plasma treatment). Then, a SiO x layer (x < 2) with a physical film thickness of 3nm is formed on the surface of the anti-glare layer as an adhesion layer. Next, a Nb2O5 layer (first high refractive index layer) with a physical film thickness of 12nm, a SiO2 layer (first low refractive index layer) with a physical film thickness of 29nm, a Nb2O5 layer (second high refractive index layer) with a physical film thickness of 116nm, and a SiO2 layer (second low refractive index layer) with a physical film thickness of 78nm are sequentially formed on the adhesion layer to produce a laminate a. When forming these oxide thin films, the amount of argon introduced and the amount of exhaust gas are adjusted to keep the pressure in the device constant and the amount of oxygen introduced is adjusted by plasma spectrometer (PEM) control.
接下來,於積層體a之第2低折射率層(SiO2 層)之表面形成由氟系樹脂構成之層(物理膜厚:9nm)作為防污層。並於積層體a之TAC薄膜之表面轉印黏著劑層C藉此製出抗反射膜AR1。Next, a layer made of fluorine resin (physical film thickness: 9 nm) is formed on the surface of the second low refractive index layer ( SiO2 layer) of the laminate a as an antifouling layer. An adhesive layer C is transferred to the surface of the TAC film of the laminate a to produce an antireflection film AR1.
<抗反射膜AR2~AR10> 除了將各層之物理膜厚變更成表1所示之值外,以與抗反射膜AR1相同方法製作出抗反射膜AR2~AR10。<Anti-reflection films AR2~AR10> Anti-reflection films AR2~AR10 were produced in the same manner as anti-reflection film AR1, except that the physical film thickness of each layer was changed to the value shown in Table 1.
[表1] [Table 1]
<偏光薄膜P1> 首先,藉由以下方法製作丙烯酸薄膜。於具備攪拌裝置、溫度感測器、冷卻管、氮導入管的容量30L之釜型反應器中,饋入8,000g之甲基丙烯酸甲酯(MMA)、2,000g之2-(羥甲基)丙烯酸甲酯(MHMA)、10,000g之4-甲-2-戊酮(甲基異丁基酮,MIBK)、5g之正十二硫醇。於反應器內導入氮,同時將反應器內之混合物升溫至105℃並使其回流。接著,作為聚合引發劑添加5.0g之三級丁基過氧基異丙基碳酸酯(Kayakarubon BIC-7,KAYAKU AKZO CO., LTD.製),同時耗時4小時滴下由10.0g之三級丁基過氧基異丙基碳酸酯與230g之MIBK構成之溶液,進行溶液聚合。溶液聚合係於回流下在約105~120℃下進行。滴下溶液後再耗時4小時進行熟成。<Polarizing film P1> First, an acrylic film was prepared by the following method. 8,000 g of methyl methacrylate (MMA), 2,000 g of methyl 2-(hydroxymethyl)acrylate (MHMA), 10,000 g of 4-methyl-2-pentanone (methyl isobutyl ketone, MIBK), and 5 g of n-dodecyl mercaptan were added to a 30 L kettle reactor equipped with a stirring device, a temperature sensor, a cooling tube, and a nitrogen inlet. Nitrogen was introduced into the reactor, and the mixture in the reactor was heated to 105°C and refluxed. Next, 5.0 g of tertiary butyl peroxy isopropyl carbonate (Kayakarubon BIC-7, manufactured by KAYAKU AKZO CO., LTD.) was added as a polymerization initiator, and a solution consisting of 10.0 g of tertiary butyl peroxy isopropyl carbonate and 230 g of MIBK was dripped over 4 hours to perform solution polymerization. The solution polymerization was performed at about 105-120° C. under reflux. After dripping the solution, it took another 4 hours to mature.
接著,於所得聚合物溶液中加入30g之磷酸十八酯/磷酸二(十八基)酯混合物(Phoslex A-18,堺化學工業製),並於回流下在約90~120℃下進行5小時環化縮合反應。接著,將所得溶液以樹脂量換算為2.0kg/h之處理速度導入通氣孔式雙螺桿擠製機(φ=29.75mm、L/D=30)中,該通氣孔式雙螺桿擠製機之套筒溫度260℃、旋轉數100rpm、減壓度13.3~400hPa(10~300mmHg)、後通氣孔數1個、前通氣孔數4個。於該擠製機內進一步進行環化縮合反應的同時進行去揮發。藉此,獲得了含內酯環之聚合物的透明丸粒。Then, 30 g of octadecyl phosphate/dioctadecyl phosphate mixture (Phoslex A-18, manufactured by Sakai Chemical Industry) was added to the obtained polymer solution, and a cyclocondensation reaction was carried out at about 90-120°C for 5 hours under reflux. Then, the obtained solution was introduced into a vented twin-screw extruder (φ=29.75mm, L/D=30) at a processing rate of 2.0 kg/h calculated as the amount of resin. The vented twin-screw extruder had a barrel temperature of 260°C, a rotation number of 100 rpm, a reduced pressure of 13.3-400 hPa (10-300 mmHg), 1 rear vent hole, and 4 front vent holes. The cyclocondensation reaction is further carried out in the extruder while devolatization is carried out. Thus, transparent pellets of a polymer containing a lactone ring are obtained.
針對所得含內酯環之聚合物進行動態TG之測定後,檢測出0.17質量%之質量減損。又,該含內酯環之聚合物的重量平均分子量為133,000,熔流速率為6.5g/10分鐘,且玻璃轉移溫度為131℃。The obtained lactone ring-containing polymer was subjected to dynamic TG measurement, and a mass loss of 0.17 mass % was detected. In addition, the weight average molecular weight of the lactone ring-containing polymer was 133,000, the melt flow rate was 6.5 g/10 minutes, and the glass transition temperature was 131°C.
使用單軸擠製機(螺桿30mmφ)將所得丸粒與丙烯腈-苯乙烯(AS)樹脂(TOYO AS AS20,TOYO STYRENE CO., LTD.製)以質量比90/10進行捏合擠製,藉此獲得透明丸粒。所得丸粒之玻璃轉移溫度為127℃。The obtained pellets were kneaded and extruded with acrylonitrile-styrene (AS) resin (TOYO AS AS20, manufactured by TOYO STYRENE CO., LTD.) at a mass ratio of 90/10 using a uniaxial extruder (screw 30 mm φ) to obtain transparent pellets. The glass transition temperature of the obtained pellets was 127°C.
藉由使用50mmφ單軸擠製機將該丸粒從400mm寬的衣架式T型模進行熔融擠製,而製作出厚度120µm之薄膜。使用雙軸延伸裝置將薄膜在150℃之溫度條件下延伸成縱2.0倍且橫2.0倍,藉此獲得厚度30μm之延伸薄膜(丙烯酸薄膜)。測定該延伸薄膜之光學特性後,得全光線透射率為93%,面內相位差Δnd為0.8nm,厚度方向相位差Rth為1.5nm。The pellets were melt extruded from a 400mm wide coat hanger T-die using a 50mmφ uniaxial extruder to produce a 120µm thick film. The film was stretched 2.0 times in length and 2.0 times in width at 150°C using a biaxial stretching device to obtain a 30μm thick stretched film (acrylic film). The optical properties of the stretched film were measured, and the total light transmittance was 93%, the in-plane phase difference Δnd was 0.8nm, and the thickness direction phase difference Rth was 1.5nm.
接著,利用以下方法製作出偏光薄膜P1。首先,在速度比相異之複數個輥之間,一邊將厚度45µm之聚乙烯醇薄膜在濃度0.3%之碘溶液(溫度30℃)中染色1分鐘,一邊延伸使延伸倍率達3倍。接著,一邊將所得延伸薄膜浸漬於硼酸濃度為4%且碘化鉀濃度為10%之水溶液(溫度60℃)中0.5分鐘,一邊延伸成總延伸倍率達6倍。然後,將延伸薄膜浸漬於包含濃度1.5%之碘化鉀的水溶液(溫度30℃)中10秒鐘,藉此來洗淨。接著,藉由使延伸薄膜在50℃下乾燥4分鐘,而獲得厚度18µm之偏光件。於所得偏光件之一主面透過聚乙烯醇系接著劑貼合厚度40µm之TAC薄膜(Konica Minolta製,商品名「KC4UY」)。於偏光件之另一主面透過聚乙烯醇系接著劑貼合上述厚度30µm的丙烯酸薄膜。藉此獲得偏光薄膜P1。Next, the polarizing film P1 was made using the following method. First, between multiple rollers with different speed ratios, a polyvinyl alcohol film with a thickness of 45µm was dyed in a 0.3% iodine solution (temperature 30°C) for 1 minute and stretched to a stretching ratio of 3 times. Then, the resulting stretched film was immersed in an aqueous solution with a boric acid concentration of 4% and a potassium iodide concentration of 10% (temperature 60°C) for 0.5 minutes and stretched to a total stretching ratio of 6 times. Then, the stretched film was immersed in an aqueous solution containing a potassium iodide concentration of 1.5% (temperature 30°C) for 10 seconds to wash it. Then, by drying the stretched film at 50°C for 4 minutes, a polarizer with a thickness of 18µm was obtained. A 40µm thick TAC film (manufactured by Konica Minolta, trade name "KC4UY") was bonded to one main surface of the obtained polarizer through a polyvinyl alcohol adhesive. The 30µm thick acrylic film was bonded to the other main surface of the polarizer through a polyvinyl alcohol adhesive. Thus, a polarizing film P1 was obtained.
(實施例1) 首先,混合包含PEDOT/PSS之溶液(Nagase ChemteX Co.製之Denatron PT-436)50份及水50份,藉此調製出固體成分濃度為0.5重量%之塗佈液。接著,將塗佈液塗佈於偏光薄膜P1之丙烯酸薄膜側的表面。將所得塗佈膜在80℃下乾燥2分鐘,藉此製出導電層。藉此而獲得附導電層之偏光薄膜。導電層之厚度為30nm。(Example 1) First, 50 parts of a solution containing PEDOT/PSS (Denatron PT-436 manufactured by Nagase ChemteX Co.) and 50 parts of water were mixed to prepare a coating liquid having a solid content concentration of 0.5% by weight. Next, the coating liquid was applied to the surface of the acrylic film side of the polarizing film P1. The resulting coating film was dried at 80°C for 2 minutes to prepare a conductive layer. Thus, a polarizing film with a conductive layer was obtained. The thickness of the conductive layer was 30 nm.
接著,將抗反射膜AR1之黏著劑層C貼合於偏光薄膜P1之TAC薄膜的表面。並將黏著劑層A轉印至導電層之表面,藉此製作出具有抗反射膜AR1/偏光薄膜P1/導電層/黏著劑層A之結構的實施例1之附抗反射膜之偏光薄膜。Next, the adhesive layer C of the anti-reflection film AR1 is attached to the surface of the TAC film of the polarizing film P1. The adhesive layer A is transferred to the surface of the conductive layer, thereby manufacturing the polarizing film with an anti-reflection film of Example 1 having a structure of anti-reflection film AR1/polarizing film P1/conductive layer/adhesive layer A.
(實施例2) 除了以使導電層之厚度成為90nm之方式將PEDOT/PSS之塗佈液塗佈於偏光薄膜P1外,以與實施例1相同方法製作出實施例2之附抗反射膜之偏光薄膜。(Example 2) Except that the PEDOT/PSS coating liquid is applied to the polarizing film P1 in such a way that the thickness of the conductive layer becomes 90nm, the polarizing film with anti-reflection film of Example 2 is produced in the same manner as Example 1.
(實施例3~12及比較例1~2) 除了將抗反射膜、導電層及黏著劑層變更成表2所示組合外,以與實施例1相同方法製作出實施例3~12及比較例1~2之附抗反射膜之偏光薄膜。此外,比較例2中係未於偏光薄膜P1形成導電層,而直接於偏光薄膜P1之丙烯酸薄膜側的表面貼合黏著劑層A。(Examples 3-12 and Comparative Examples 1-2) Except that the anti-reflection film, the conductive layer and the adhesive layer are changed to the combination shown in Table 2, the polarizing films with anti-reflection films of Examples 3-12 and Comparative Examples 1-2 are prepared in the same manner as in Example 1. In addition, in Comparative Example 2, the conductive layer is not formed on the polarizing film P1, and the adhesive layer A is directly attached to the surface of the acrylic film side of the polarizing film P1.
(實施例13) 首先,混合包含PEDOT/PSS之溶液(Nagase ChemteX Co.製之Denatron P-580W)9份及水91份,藉此調製出固體成分濃度為0.27重量%之塗佈液。接著,將塗佈液塗佈於偏光薄膜P1之丙烯酸薄膜側的表面。將所得塗佈膜在80℃下乾燥2分鐘,藉此製出導電層。藉此而獲得附導電層之偏光薄膜。導電層之厚度為100nm。(Example 13) First, 9 parts of a solution containing PEDOT/PSS (Denatron P-580W manufactured by Nagase ChemteX Co.) and 91 parts of water were mixed to prepare a coating liquid having a solid content concentration of 0.27% by weight. Next, the coating liquid was applied to the surface of the acrylic film side of the polarizing film P1. The resulting coating film was dried at 80°C for 2 minutes to prepare a conductive layer. Thus, a polarizing film with a conductive layer was obtained. The thickness of the conductive layer was 100 nm.
接著,將抗反射膜AR4之黏著劑層C貼合於偏光薄膜P1之TAC薄膜的表面。並將黏著劑層A轉印至導電層之表面,藉此製作出具有抗反射膜AR4/偏光薄膜P1/導電層/黏著劑層A之結構的實施例13之附抗反射膜之偏光薄膜。Next, the adhesive layer C of the anti-reflection film AR4 is attached to the surface of the TAC film of the polarizing film P1. The adhesive layer A is transferred to the surface of the conductive layer, thereby manufacturing the polarizing film with an anti-reflection film of Example 13 having the structure of anti-reflection film AR4/polarizing film P1/conductive layer/adhesive layer A.
(比較例3) 首先,將包含PEDOT/PSS之溶液(Nagase ChemteX Co.製之Denatron P-580W)8.6份、包含含唑啉基之丙烯酸聚合物的溶液(商品名:Epocros WS-700,日本觸媒製)1份及水90.4份混合,調製出用以形成導電層之塗佈液(固體成分濃度0.5重量%)。所得塗佈液中,聚噻吩系聚合物之濃度為0.04重量%,含㗁唑啉基之丙烯酸聚合物之濃度為0.25重量%。(Comparative Example 3) First, 8.6 parts of a solution containing PEDOT/PSS (Denatron P-580W manufactured by Nagase ChemteX Co.) and A coating liquid (solid content concentration 0.5 wt %) for forming a conductive layer was prepared by mixing 1 part of a solution of an oxazoline-containing acrylic polymer (trade name: Epocros WS-700, manufactured by Nippon Catalyst) with 90.4 parts of water. The concentration of the polythiophene-based polymer in the obtained coating liquid was 0.04 wt % and the concentration of the oxazoline-containing acrylic polymer was 0.25 wt %.
接著,將所得塗佈液塗佈於偏光薄膜P1之丙烯酸薄膜側的主面。將所得塗佈膜在80℃下乾燥2分鐘,藉此製出導電層。藉此而獲得附導電層之偏光薄膜。導電層之厚度為60nm。Next, the obtained coating liquid was applied to the main surface of the acrylic film side of the polarizing film P1. The obtained coating film was dried at 80°C for 2 minutes to produce a conductive layer. Thus, a polarizing film with a conductive layer was obtained. The thickness of the conductive layer was 60 nm.
接著,將抗反射膜AR10之黏著劑層C貼合於偏光薄膜P1之TAC薄膜的表面。並將黏著劑層A轉印至導電層之表面,藉此製作出具有抗反射膜AR10/偏光薄膜P1/導電層/黏著劑層A之結構的比較例3之附抗反射膜之偏光薄膜。Next, the adhesive layer C of the anti-reflection film AR10 is attached to the surface of the TAC film of the polarizing film P1. The adhesive layer A is transferred to the surface of the conductive layer, thereby manufacturing the polarizing film with an anti-reflection film of Comparative Example 3 having a structure of anti-reflection film AR10/polarizing film P1/conductive layer/adhesive layer A.
<附抗反射膜之偏光薄膜的光學特性> 針對實施例及比較例中所得附抗反射膜之偏光薄膜,利用上述方法評估其在以黏著劑層與無鹼玻璃直接相接之方式與無鹼玻璃積層之狀態下,來自CIE標準光源D65之光從抗反射膜入射時產生之反射光的視感反射率Y、L* 值、a* 值及b* 值、以及滿足L* 值=0、a* 值=0及b* 值=0之光與反射光的色差ΔE。此時,附抗反射膜之偏光薄膜係裁切成50mm見方後來使用。無鹼玻璃係使用康寧公司製EG-XG(厚度0.7mm)。黑色薄膜係使用聚對苯二甲酸乙二酯(PET)製之物。分光反射率係使用分光光度計(Konica Minolta公司製,商品名「CM2600D」)進行測定。用以評估光學特性之評估試樣具有附抗反射膜之偏光薄膜/無鹼玻璃/黑色PET薄膜之構成。惟,針對比較例1之附抗反射膜之偏光薄膜,係使用表面形成有非晶性ITO層(厚度20nm)之無鹼玻璃來評估反射光。亦即,比較例1中,評估試樣具有附抗反射膜之偏光薄膜/ITO層/無鹼玻璃/黑色PET薄膜之構成。製作ITO層時係利用濺鍍。ITO層所含ITO之Sn比率為3重量%。Sn比率係由ITO中之Sn原子之重量/(Sn原子之重量+In原子之重量)算出。<Optical properties of polarizing film with anti-reflection film> The polarizing film with anti-reflection film obtained in the examples and comparative examples was evaluated by the above method in terms of the visual reflectance Y, L* value, a* value and b* value of the reflected light generated when the light from the CIE standard light source D65 was incident on the anti - reflection film, and the color difference ΔE between the light satisfying L * value = 0, a * value = 0 and b * value = 0 and the reflected light. At this time, the polarizing film with anti -reflection film was cut into 50 mm squares before use. The alkali-free glass used was EG-XG (thickness 0.7 mm) manufactured by Corning Incorporated. The black film used was made of polyethylene terephthalate (PET). The spectral reflectance is measured using a spectrophotometer (manufactured by Konica Minolta, trade name "CM2600D"). The evaluation sample used to evaluate the optical properties has a structure of polarizing film with anti-reflection film/alkali-free glass/black PET film. However, for the polarizing film with anti-reflection film in Comparative Example 1, an alkali-free glass with an amorphous ITO layer (thickness 20nm) formed on the surface is used to evaluate the reflected light. That is, in Comparative Example 1, the evaluation sample has a structure of polarizing film with anti-reflection film/ITO layer/alkali-free glass/black PET film. Sputtering is used to make the ITO layer. The Sn ratio of ITO contained in the ITO layer is 3% by weight. The Sn ratio is calculated from the weight of Sn atoms in ITO/(weight of Sn atoms + weight of In atoms).
<抗反射膜之光學特性> 針對抗反射膜AR1~AR10,以上述方法評估來自CIE標準光源D65之光入射時產生之反射光的視感反射率Y1 、a1 * 值及b1 * 值。黑色薄膜、分光光度計等係使用與利用於評估附抗反射膜之偏光薄膜之光學特性之物相同之物。<Optical properties of anti-reflection film> For anti-reflection films AR1~AR10, the visual reflectance Y 1 , a 1 * value and b 1 * value of the reflected light generated when light from CIE standard light source D65 is incident are evaluated using the above method. The black film, spectrophotometer, etc. used are the same as those used to evaluate the optical properties of polarizing film with anti-reflection film.
<黏著劑層之表面電阻率> 黏著劑層A及B之表面電阻率(Ω/□)係於已將黏著劑層A或B形成於分離件之表面的階段進行測定。表面電阻率之測定係使用電阻率計(Mitsubishi Chemical Analytech Co., Ltd.製Hiresta-UP MCP-HT450)。測定條件係施加電壓為250V,施加時間為10秒。<Surface resistivity of adhesive layer> The surface resistivity (Ω/□) of adhesive layers A and B was measured at the stage where adhesive layer A or B was formed on the surface of the separation part. The surface resistivity was measured using a resistivity meter (Hiresta-UP MCP-HT450 manufactured by Mitsubishi Chemical Analytech Co., Ltd.). The measurement conditions were an applied voltage of 250V and an applied time of 10 seconds.
<導電層之表面電阻率> 實施例及比較例中,導電層的表面電阻率(Ω/□)係於已將導電層形成於偏光薄膜P1之表面的階段進行測定。實施例13及比較例3中,導電層的表面電阻率之測定係使用電阻率計(Mitsubishi Chemical Analytech Co., Ltd.製Hiresta-UP MCP-HT450),依循JIS K6911:1995所規定之方法進行。測定條件係施加電壓為10V,施加時間為10秒。實施例1~12及比較例1中,導電層的表面電阻率之測定係使用電阻率計(Mitsubishi Chemical Analytech Co., Ltd.製Loresta-GP MCP-T600),依循JIS K7194:1994所規定之方法進行。測定條件係施加電壓為10V,施加時間為10秒。<Surface resistivity of conductive layer> In the examples and comparative examples, the surface resistivity (Ω/□) of the conductive layer was measured at the stage where the conductive layer was formed on the surface of the polarizing film P1. In Example 13 and Comparative Example 3, the surface resistivity of the conductive layer was measured using a resistivity meter (Hiresta-UP MCP-HT450 manufactured by Mitsubishi Chemical Analytech Co., Ltd.) in accordance with the method specified in JIS K6911:1995. The measurement conditions were an applied voltage of 10 V and an applied time of 10 seconds. In Examples 1 to 12 and Comparative Example 1, the surface resistivity of the conductive layer was measured using a resistivity meter (Loresta-GP MCP-T600 manufactured by Mitsubishi Chemical Analytech Co., Ltd.) in accordance with the method specified in JIS K7194: 1994. The measurement conditions were an applied voltage of 10 V and an applied time of 10 seconds.
<偏光薄膜之表面電阻率> 比較例2中,係使用電阻率計(Mitsubishi Chemical Analytech Co., Ltd.製Hiresta-UP MCP-HT450),依循JIS K6911:1995所規定之方法測定偏光薄膜P1之表面電阻率。測定條件係施加電壓為10V,施加時間為10秒。偏光薄膜P1之表面電阻率大於1.0×1014 Ω/□。<Surface resistivity of polarizing film> In Comparative Example 2, the surface resistivity of polarizing film P1 was measured using a resistivity meter (Hiresta-UP MCP-HT450 manufactured by Mitsubishi Chemical Analytech Co., Ltd.) in accordance with the method specified in JIS K6911:1995. The measurement conditions were an applied voltage of 10V and an applied time of 10 seconds. The surface resistivity of polarizing film P1 was greater than 1.0×10 14 Ω/□.
<導電層造成之全光線透射率之損耗A> 首先,依循JIS K7361-1:1997之規定使用分光光度計(日本分光公司製之V7100)測定出偏光薄膜P1之全光線透射率T1。以相同方法在已將導電層形成於偏光薄膜P1之表面的階段,測定出由偏光薄膜P1及導電層構成之積層體L之全光線透射率T2。積層體L之全光線透射率T2係使光從偏光薄膜P1側入射來測定。算出偏光薄膜P1之全光線透射率T1與全光線透射率T2之差(T1-T2),將所得算出值視為導電層造成之全光線透射率之損耗A。<Loss of total light transmittance A caused by the conductive layer> First, the total light transmittance T1 of the polarizing film P1 is measured using a spectrophotometer (V7100 manufactured by JASCO Corporation) in accordance with the provisions of JIS K7361-1:1997. In the same way, at the stage where the conductive layer has been formed on the surface of the polarizing film P1, the total light transmittance T2 of the laminate L composed of the polarizing film P1 and the conductive layer is measured. The total light transmittance T2 of the laminate L is measured by making light incident from the side of the polarizing film P1. The difference (T1-T2) between the total light transmittance T1 and the total light transmittance T2 of the polarizing film P1 is calculated, and the calculated value is regarded as the loss of total light transmittance A caused by the conductive layer.
<ESD試驗> 首先,將實施例及比較例中所得附抗反射膜之偏光薄膜貼合於液晶單元之視辨側表面,製作出液晶面板。惟,關於比較例1係使用表面形成有非晶性ITO層(厚度20nm)之液晶單元。即,比較例1中,液晶面板具有附抗反射膜之偏光薄膜/ITO層/液晶單元之構成。製作ITO層時係利用濺鍍。ITO層所含ITO之Sn比率為3重量%。接著,以覆蓋附抗反射膜之偏光薄膜的側面之方式,以5mm寬塗佈銀糊料。藉由使銀糊乾燥而形成以銀構成之導通結構。透過該導通結構,使液晶面板與外部之接地電極電連接。接著,將液晶面板安裝於背光裝置上。接著,使用施加電壓經調節成10kV之靜電放電(ESD)槍,對液晶面板之視辨側(抗反射膜側)賦予靜電。藉此,液晶面板之一部分泛白。賦予靜電後,測定至泛白之部分消失為止的時間T。表2中,根據以下關於時間T的基準,評估ESD試驗的結果。此外,ESD試驗係在23℃、55%RH之條件下進行。 (評估基準) A:0.5秒以下 B:大於0.5秒且在1秒以下 C:大於1秒且在10秒以下 D:大於10秒<ESD test> First, the polarizing film with anti-reflection film obtained in the embodiment and the comparative example is attached to the viewing side surface of the liquid crystal unit to produce a liquid crystal panel. However, in comparative example 1, a liquid crystal unit with an amorphous ITO layer (thickness 20nm) formed on the surface is used. That is, in comparative example 1, the liquid crystal panel has a structure of polarizing film with anti-reflection film/ITO layer/liquid crystal unit. Sputtering is used to make the ITO layer. The Sn ratio of ITO contained in the ITO layer is 3% by weight. Then, silver paste is applied in a width of 5mm in a manner covering the side of the polarizing film with anti-reflection film. A conductive structure composed of silver is formed by drying the silver paste. Through this conductive structure, the liquid crystal panel is electrically connected to the external ground electrode. Next, the LCD panel is mounted on the backlight device. Next, an electrostatic discharge (ESD) gun with an applied voltage adjusted to 10kV is used to apply static electricity to the visual side (anti-reflection film side) of the LCD panel. As a result, a portion of the LCD panel turns white. After applying static electricity, the time T until the whitened portion disappears is measured. In Table 2, the results of the ESD test are evaluated based on the following criteria for time T. In addition, the ESD test is performed under conditions of 23°C and 55%RH. (Evaluation criteria) A: Less than 0.5 seconds B: More than 0.5 seconds and less than 1 second C: More than 1 second and less than 10 seconds D: More than 10 seconds
<色調> 從視辨側(抗反射膜側)以肉眼觀察在上述ESD試驗中製出的液晶面板,評估色調。在表2之色調的項目中,A意指未確認有色調。B意指僅確認有極少之色調。C意指確認有些許色調。D意指確認有色調。<Color tone> The LCD panel produced in the above ESD test was observed with the naked eye from the visual side (anti-reflection film side) to evaluate the color tone. In the color tone items in Table 2, A means no color tone was confirmed. B means only a very small color tone was confirmed. C means some color tone was confirmed. D means color tone was confirmed.
[表2] [Table 2]
由表2可知,具有表面電阻率為1.0×106 Ω/□以下之導電層的實施例1~13之附抗反射膜之偏光薄膜相較於比較例2及3,ESD試驗之結果良好,推測可充分抑制液晶面板之靜電。由實施例3及比較例1之ESD試驗結果可知,藉由與導電層一同使用添加有導電材料之黏著劑層,相較於使用ITO層之情況可充分抑制液晶面板之靜電。As shown in Table 2, the polarizing films with anti-reflection films of Examples 1 to 13 having a conductive layer with a surface resistivity of 1.0×10 6 Ω/□ or less have good ESD test results compared to Comparative Examples 2 and 3, and it is estimated that the static electricity of the liquid crystal panel can be fully suppressed. From the ESD test results of Example 3 and Comparative Example 1, it can be seen that by using an adhesive layer with a conductive material added together with the conductive layer, the static electricity of the liquid crystal panel can be fully suppressed compared to the case of using an ITO layer.
並且,在具備反射光之視感反射率Y之值夠低的實施例1~13之附抗反射膜之偏光薄膜的液晶面板中,有充分抑制光反射。推測該等液晶面板適於提升液晶顯示裝置之視辨性。相對於此,在比較例1中,因存在ITO層造成視感反射率Y大幅上升,而無法充分抑制在液晶面板之光反射。Furthermore, in the liquid crystal panels with polarizing films with anti-reflection films of Examples 1 to 13, which have sufficiently low values of the visual reflectivity Y of reflected light, light reflection is sufficiently suppressed. It is speculated that these liquid crystal panels are suitable for improving the visibility of liquid crystal display devices. In contrast, in Comparative Example 1, the visual reflectivity Y is greatly increased due to the presence of the ITO layer, and light reflection in the liquid crystal panel cannot be sufficiently suppressed.
產業上之可利用性 本發明液晶面板適宜利用於要求良好視辨性之用途例如車載用顯示器等用途上。Industrial Applicability The liquid crystal panel of the present invention is suitable for use in applications requiring good visibility, such as in-vehicle displays.
1:第1高折射率層 2:第1低折射率層 3:第2高折射率層 4:第2低折射率層 5:基材 6:黏著劑層 10,11:抗反射膜 15,16:附抗反射膜之偏光薄膜 20:偏光薄膜 25:液晶單元 30:黏著劑層 40:導電層 45:透明基板 46:黏著劑層 50:液晶層 60:第1透明基板 70:第2透明基板 80:觸控面板 100,110,120:液晶面板1: 1st high refractive index layer 2: 1st low refractive index layer 3: 2nd high refractive index layer 4: 2nd low refractive index layer 5: Base material 6: Adhesive layer 10,11: Anti-reflective film 15,16: Polarizing film with anti-reflective film 20: Polarizing film 25: Liquid crystal unit 30: Adhesive layer 40: Conductive layer 45: Transparent substrate 46: Adhesive layer 50: Liquid crystal layer 60: 1st transparent substrate 70: 2nd transparent substrate 80: Touch panel 100,110,120: Liquid crystal panel
圖1係本發明一實施形態之液晶面板的截面圖。 圖2係顯示抗反射膜之一例的截面圖。 圖3係顯示抗反射膜之另一例的截面圖。 圖4係顯示液晶面板之變形例的截面圖。 圖5係顯示液晶面板之另一變形例的截面圖。 圖6係顯示來自實施例及比較例之附抗反射膜之偏光薄膜的反射光的a* 值及b* 值之關係的圖表。FIG. 1 is a cross-sectional view of a liquid crystal panel of an embodiment of the present invention. FIG. 2 is a cross-sectional view showing an example of an anti-reflection film. FIG. 3 is a cross-sectional view showing another example of an anti-reflection film. FIG. 4 is a cross-sectional view showing a modified example of a liquid crystal panel. FIG. 5 is a cross-sectional view showing another modified example of a liquid crystal panel. FIG. 6 is a graph showing the relationship between a * and b * values of reflected light from a polarizing film with an anti-reflection film of an embodiment and a comparative example.
10:抗反射膜 10: Anti-reflective film
15:附抗反射膜之偏光薄膜 15: Polarizing film with anti-reflective film
20:偏光薄膜 20: Polarizing film
25:液晶單元 25: Liquid crystal unit
30:黏著劑層 30: Adhesive layer
40:導電層 40: Conductive layer
50:液晶層 50: Liquid crystal layer
60:第1透明基板 60: 1st transparent substrate
70:第2透明基板 70: Second transparent substrate
100:液晶面板 100: LCD panel
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| JP6994500B2 (en) * | 2017-03-28 | 2022-01-14 | 日東電工株式会社 | In-cell type liquid crystal panel and liquid crystal display device |
| KR102846995B1 (en) * | 2017-03-28 | 2025-08-20 | 닛토덴코 가부시키가이샤 | Polarizing film with added adhesive layer, polarizing film with added adhesive layer for in-cell liquid crystal panel, in-cell liquid crystal panel, and liquid crystal display device |
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2019
- 2019-12-13 JP JP2019225878A patent/JP7497153B2/en active Active
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2020
- 2020-10-07 KR KR1020227023636A patent/KR102872759B1/en active Active
- 2020-10-07 WO PCT/JP2020/038059 patent/WO2021117323A1/en not_active Ceased
- 2020-10-07 CN CN202080080315.5A patent/CN114761865B/en active Active
- 2020-10-13 TW TW109135372A patent/TWI858158B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| TW201624026A (en) * | 2014-12-18 | 2016-07-01 | Nitto Denko Corp | Polarizer and image display device |
| TW201808638A (en) * | 2016-05-30 | 2018-03-16 | 住友化學股份有限公司 | Resin laminate, display device and polarizer |
| CN108219659A (en) * | 2016-12-09 | 2018-06-29 | 三星Sdi株式会社 | Composition for static dissipative coating, polarizing plate and optical display device |
| TW201841027A (en) * | 2017-03-28 | 2018-11-16 | 日商日東電工股份有限公司 | Built-in type liquid crystal panel and liquid crystal display device |
| TW201919865A (en) * | 2017-08-08 | 2019-06-01 | 日商日東電工股份有限公司 | Anti-reflection film |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114761865A (en) | 2022-07-15 |
| JP7497153B2 (en) | 2024-06-10 |
| KR102872759B1 (en) | 2025-10-21 |
| CN114761865B (en) | 2024-12-20 |
| WO2021117323A1 (en) | 2021-06-17 |
| JP2021096307A (en) | 2021-06-24 |
| KR20220115599A (en) | 2022-08-17 |
| TW202122886A (en) | 2021-06-16 |
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