TWI857986B - Protective film composition, manufacturing method of semiconductor device, and laser cutting method - Google Patents
Protective film composition, manufacturing method of semiconductor device, and laser cutting method Download PDFInfo
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Abstract
Description
本發明是有關於一種保護膜組成物、半導體裝置的製造方法及雷射切割方法,且特別是有關於一種用於半導體晶圓等的雷射切割的保護膜組成物、進行藉由雷射切割加工的半導體裝置的製造方法、及雷射切割方法。The present invention relates to a protective film composition, a method for manufacturing a semiconductor device and a laser cutting method, and in particular to a protective film composition used for laser cutting of a semiconductor wafer, a method for manufacturing a semiconductor device processed by laser cutting, and a laser cutting method.
在半導體裝置的製造步驟中,藉由將積層了各種元件(device)的半導體晶圓切割而進行分離,而獲得各半導體晶片。 作為切割方法,近年來,一直使用雷射切割。 所謂雷射切割,是對對象物照射雷射,而將對象物切削成所期望的形狀的方法,且可在短時間內進行精度佳的加工。In the manufacturing process of semiconductor devices, semiconductor wafers with various devices stacked on them are cut and separated to obtain individual semiconductor chips. In recent years, laser cutting has been used as a cutting method. Laser cutting is a method of cutting an object into a desired shape by irradiating it with a laser, and can perform high-precision processing in a short time.
在雷射切割中,對基板照射雷射後,存在以下情況:基板吸收雷射,因其熱能而使基板熔融,並且所述熱熔融物(殘渣(debris))附著於元件表面。若在元件表面附著殘渣,則半導體晶片的品質降低。 作為保護元件表面不受殘渣影響的加工方法,提出了在基板表面形成保護膜,經由保護膜而照射雷射光的加工方法。作為保護膜,對在雷射切割後可進行清洗除去的水溶性保護膜進行了研究。In laser cutting, after the substrate is irradiated with laser, the following situation occurs: the substrate absorbs the laser, the heat energy thereof causes the substrate to melt, and the heat melt (debris) adheres to the surface of the component. If the debris adheres to the surface of the component, the quality of the semiconductor chip is reduced. As a processing method for protecting the surface of the component from the influence of the debris, a processing method of forming a protective film on the surface of the substrate and irradiating laser light through the protective film has been proposed. As a protective film, a water-soluble protective film that can be washed and removed after laser cutting has been studied.
具體而言,台灣公開專利號201614017中揭示了一雷射切割用保護膜組成物,其包含:水溶性樹脂、內包有雷射光吸收劑的樹脂膠囊、以及水系溶媒。Specifically, Taiwan Patent Publication No. 201614017 discloses a protective film composition for laser cutting, which includes: a water-soluble resin, a resin capsule containing a laser light absorber, and an aqueous solvent.
然而,上述所記載之保護膜組成物,其流平性較差,故無法為業者所接受。However, the protective film composition described above has poor leveling properties and is therefore not accepted by the industry.
有鑑於上述問題,本發明提供一種保護膜組成物,其能夠改善上述流平性較差的問題。In view of the above problems, the present invention provides a protective film composition, which can improve the above problem of poor leveling.
本發明提供一種保護膜組成物,包括:水溶性樹脂(A)、雷射光吸收劑(B)以及溶劑(C),其中水溶性樹脂(A)包括聚乙烯吡咯烷酮系水溶性樹脂(A-1),且聚乙烯吡咯烷酮系水溶性樹脂(A-1)的K值為75至150。The present invention provides a protective film composition, comprising: a water-soluble resin (A), a laser light absorber (B) and a solvent (C), wherein the water-soluble resin (A) comprises a polyvinyl pyrrolidone-based water-soluble resin (A-1), and the K value of the polyvinyl pyrrolidone-based water-soluble resin (A-1) is 75 to 150.
在本發明的一實施例中,上述的水溶性樹脂(A)更包括聚乙烯吡咯烷酮系水溶性樹脂(A-2),且聚乙烯吡咯烷酮系水溶性樹脂(A-2)的K值為5至70。In one embodiment of the present invention, the water-soluble resin (A) further comprises a polyvinyl pyrrolidone-based water-soluble resin (A-2), and the K value of the polyvinyl pyrrolidone-based water-soluble resin (A-2) is 5 to 70.
在本發明的一實施例中,上述的聚乙烯吡咯烷酮系水溶性樹脂(A-1)的K值為80至140。In one embodiment of the present invention, the K value of the polyvinyl pyrrolidone-based water-soluble resin (A-1) is 80 to 140.
在本發明的一實施例中,上述的聚乙烯吡咯烷酮系水溶性樹脂(A-1)的K值為80至130。In one embodiment of the present invention, the K value of the polyvinyl pyrrolidone-based water-soluble resin (A-1) is 80 to 130.
在本發明的一實施例中,上述的聚乙烯吡咯烷酮系水溶性樹脂(A-2)的K值為10至65。In one embodiment of the present invention, the K value of the polyvinyl pyrrolidone-based water-soluble resin (A-2) is 10 to 65.
在本發明的一實施例中,上述的聚乙烯吡咯烷酮系水溶性樹脂(A-2)的K值為15至65。In one embodiment of the present invention, the K value of the polyvinyl pyrrolidone-based water-soluble resin (A-2) is 15 to 65.
在本發明的一實施例中,基於水溶性樹脂(A)的使用量為100重量份,聚乙烯吡咯烷酮系水溶性樹脂(A-1)的使用量為25重量份至65重量份,聚乙烯吡咯烷酮系水溶性樹脂(A-2)的使用量為35重量份至75重量份。In one embodiment of the present invention, based on the usage of the water-soluble resin (A) being 100 parts by weight, the usage of the polyvinyl pyrrolidone-based water-soluble resin (A-1) is 25 parts by weight to 65 parts by weight, and the usage of the polyvinyl pyrrolidone-based water-soluble resin (A-2) is 35 parts by weight to 75 parts by weight.
在本發明的一實施例中,基於水溶性樹脂(A)的使用量為100重量份,雷射光吸收劑(B)的使用量為1重量份至30重量份,溶劑(C)的使用量為500重量份至3000重量份。In one embodiment of the present invention, based on the usage of the water-soluble resin (A) being 100 parts by weight, the usage of the laser light absorber (B) being 1 part by weight to 30 parts by weight, and the usage of the solvent (C) being 500 parts by weight to 3000 parts by weight.
在本發明的一實施例中,上述的保護膜組成物用於雷射切割用途。In one embodiment of the present invention, the protective film composition is used for laser cutting.
本發明更提供一種半導體裝置的製造方法,包括: 將上述的保護膜組成物應用於基板上而形成保護層的步驟、 經由保護層對基板照射雷射光,而進行雷射切割的步驟、以及 對雷射切割後的基板進行水洗,而自基板除去保護層的步驟。The present invention further provides a method for manufacturing a semiconductor device, comprising: a step of applying the above-mentioned protective film composition to a substrate to form a protective layer, a step of irradiating the substrate with laser light through the protective layer to perform laser cutting, and a step of washing the substrate after laser cutting to remove the protective layer from the substrate.
本發明也提供一種雷射切割方法,包括: 將上述的保護膜組成物應用於基板上而形成保護層的步驟、 經由保護層對基板照射雷射光,而進行雷射切割的步驟、以及 對雷射切割後的基板進行水洗,而自基板除去保護層的步驟。The present invention also provides a laser cutting method, comprising: a step of applying the above-mentioned protective film composition to a substrate to form a protective layer, a step of irradiating the substrate with laser light through the protective layer to perform laser cutting, and a step of washing the substrate after laser cutting to remove the protective layer from the substrate.
基於上述,本發明的保護膜組成物因含有具有特定K值範圍的聚乙烯吡咯烷酮系水溶性樹脂(A-1)及雷射光吸收劑(B),因此,可以改善先前技術存在流平性較差的技術問題。Based on the above, the protective film composition of the present invention contains a polyvinyl pyrrolidone-based water-soluble resin (A-1) having a specific K value range and a laser light absorber (B), and therefore, can improve the technical problem of poor leveling in the prior art.
此外,根據本發明之保護膜組成物,除了水溶性樹脂以外,也含有水溶性雷射光吸收劑。因此,藉塗布和乾燥保護膜組成物而形成於晶圓面上的保護膜,展現對雷射光的高度吸收,故在以雷射光照射時,可沿著街道線(street line)被及時熱分解而被雷射加工。因此,得以有效避免因為曝於雷射光而形成之基板之熱分解產物之蒸氣壓等而造成保護膜剝離之情況。此外,作為水溶性雷射光吸收劑的水溶性染料等對於晶圓面皆具有高親和力。因此,保護膜之黏合性獲得增進,並得以有效地抑制特別是街道線附近的保護膜自晶圓面剝離。據此,藉本發明之保護膜組成物形成保護膜,藉雷射光進行雷射切割,藉此,得以有效地防止殘渣沉積遍佈於經切割的晶片面。Furthermore, the protective film composition according to the present invention contains a water-soluble laser light absorber in addition to the water-soluble resin. Therefore, the protective film formed on the wafer surface by applying and drying the protective film composition exhibits a high absorption of laser light, so when irradiated with laser light, it can be thermally decomposed in time along the street line and processed by laser. Therefore, it is possible to effectively avoid the situation where the protective film is peeled off due to the vapor pressure of the thermal decomposition product of the substrate formed by exposure to laser light. In addition, the water-soluble dyes and the like that are water-soluble laser light absorbers have a high affinity for the wafer surface. Therefore, the adhesion of the protective film is improved, and it is possible to effectively suppress the protective film from peeling off from the wafer surface, especially near the street line. Accordingly, by forming a protective film using the protective film composition of the present invention and performing laser cutting using laser light, it is possible to effectively prevent slag from being deposited on the cut wafer surface.
另外,作為一般的雷射光,使用了波長355 nm之雷射光。使用這樣的雷射光進行切割時,藉由調整所用的雷射光吸收劑的量,而使得保護膜(前述保護膜組成物的固體)的g吸收係數k在3×10-3 至2.5×10-1 abs‧L/g的範圍內(abs:吸收度)。藉此,可沿著微細寬度的街道線達到均勻加工結果。In addition, as a general laser light, a laser light with a wavelength of 355 nm is used. When cutting with such laser light, the amount of laser light absorber used is adjusted so that the g absorption coefficient k of the protective film (solid of the aforementioned protective film composition) is within the range of 3×10 -3 to 2.5×10 -1 abs‧L/g (abs: absorbance). In this way, uniform processing results can be achieved along the fine width of the street line.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並作詳細說明如下。In order to make the above features and advantages of the present invention more clearly understood, embodiments are given below and described in detail as follows.
> 保護膜組成物 > 本發明提供一種保護膜組成物,包括水溶性樹脂(A)、雷射光吸收劑(B)以及溶劑(C),並視情況包括添加劑(D)。水溶性樹脂(A)包括聚乙烯吡咯烷酮系水溶性樹脂(A-1),並視情況包括聚乙烯吡咯烷酮系水溶性樹脂(A-2)以及其他水溶性樹脂(A-3),以下將詳細說明用於本發明的保護膜組成物的各個成分。水溶性樹脂( A ) > Protective film composition > The present invention provides a protective film composition, including a water-soluble resin (A), a laser light absorber (B) and a solvent (C), and optionally an additive (D). The water-soluble resin (A) includes a polyvinyl pyrrolidone-based water-soluble resin (A-1), and optionally includes a polyvinyl pyrrolidone-based water-soluble resin (A-2) and other water-soluble resins (A-3). The following will describe in detail the various components of the protective film composition of the present invention. Water-soluble resin ( A )
水溶性樹脂(A)包括K值為75至150的聚乙烯吡咯烷酮系水溶性樹脂(A-1),但從提升流平性的觀點來看,合併使用K值為5至70的聚乙烯吡咯烷酮系水溶性樹脂(A-2)較佳,並可視情況添加其他水溶性樹脂(A-3)。聚乙烯吡咯烷酮系水溶性樹脂( A-1 ) The water-soluble resin (A) includes a polyvinyl pyrrolidone-based water-soluble resin (A-1) having a K value of 75 to 150, but from the perspective of improving leveling properties, it is better to use a polyvinyl pyrrolidone-based water-soluble resin (A-2) having a K value of 5 to 70, and other water-soluble resins (A-3) may be added as appropriate. Polyvinyl pyrrolidone-based water-soluble resin ( A-1 )
聚乙烯吡咯烷酮系水溶性樹脂(A-1)的K值範圍為75至150,較佳為80至140,更佳為80至130。The K value of the polyvinyl pyrrolidone-based water-soluble resin (A-1) is in the range of 75 to 150, preferably 80 to 140, and more preferably 80 to 130.
水溶性樹脂的K值是表示藉由費肯歇爾(Fikentscher)法所造成的分子量大小的值,如下述式(1)所示,可以藉由以下的測定方法而求出。在K值未滿20的狀態下,測定5%(g/100mL)溶液的黏度,在K值20以上的狀態下,測定1%(g/100mL)溶液的黏度。試樣的濃度是藉由乾燥物換算而得。在K值20以上的狀態下,精密地量取試樣1.0 g,放入至100 mL的量瓶,在室溫,加入蒸餾水,進行振動,同時,完全地進行溶解,加入蒸餾水,使溶液正確地成為100 mL。在恆溫槽(25±0.2℃)來放置該試樣溶液30分鐘後,使用烏貝魯德(Uberoude)型黏度計而進行測定。試樣溶液是測定流動在2個記號線間的時間。進行數次測定而得到平均值。為了規定相對黏度,也同樣地對蒸餾水進行測定。根據哈根吧哈摳德(Hagenbach-Couette)之修正值而修正2個得到的流動時間。The K value of a water-soluble resin is a value indicating the molecular weight obtained by the Fikentscher method, as shown in the following formula (1), and can be determined by the following measurement method. When the K value is less than 20, measure the viscosity of a 5% (g/100 mL) solution. When the K value is greater than 20, measure the viscosity of a 1% (g/100 mL) solution. The sample concentration is calculated by converting the dry matter. When the K value is greater than 20, accurately measure 1.0 g of the sample, place it in a 100 mL volumetric flask, add distilled water at room temperature, shake, and completely dissolve it. Add distilled water to make the solution exactly 100 mL. After placing the sample solution in a constant temperature bath (25±0.2℃) for 30 minutes, the viscosity is measured using an Uberoude viscometer. The time for the sample solution to flow between the two marking lines is measured. The average value is obtained by performing several measurements. In order to determine the relative viscosity, distilled water is also measured in the same way. The two obtained flow times are corrected according to the Hagenbach-Couette correction value.
···(1) 式(1)中,Z為濃度C的溶液的相對黏度(ηrel ) C為試樣的濃度(%:g/100 mL) 相對黏度ηrel 則藉由下述式(2)而得到。 ηrel =(溶液的流動時間)÷(水的流動時間)···(2) ···(1) In formula (1), Z is the relative viscosity (η rel ) of the solution with concentration C, C is the concentration of the sample (%: g/100 mL). The relative viscosity η rel is obtained by the following formula (2). η rel = (flow time of solution) ÷ (flow time of water)···(2)
作為聚乙烯吡咯烷酮系水溶性樹脂(A-1)的具體例,可列舉下列市售品:匹茨科魯(PITZCOL)K-90(K值=88~100,第一工業製藥(股)製造)、PVP K-85(K值=83~88,日本觸媒股份有限公司製造)、PVP K-120(K值=114~130,日本觸媒股份有限公司製造)。聚乙烯吡咯烷酮系水溶性樹脂(A-1)可單獨使用或以二者以上併用。Specific examples of polyvinyl pyrrolidone-based water-soluble resins (A-1) include the following commercially available products: PITZCOL K-90 (K value = 88 to 100, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), PVP K-85 (K value = 83 to 88, manufactured by Nippon Catalyst Co., Ltd.), and PVP K-120 (K value = 114 to 130, manufactured by Nippon Catalyst Co., Ltd.). The polyvinyl pyrrolidone-based water-soluble resins (A-1) may be used alone or in combination of two or more.
基於水溶性樹脂(A)的使用量為100重量份,聚乙烯吡咯烷酮系水溶性樹脂(A-1)的使用量為25重量份至65重量份,較佳為30重量份至65重量份,更佳為30重量份至60重量份。當水溶性樹脂(A)中未包括聚乙烯吡咯烷酮系水溶性樹脂(A-1)時,保護膜組成物的流平性不佳。聚乙烯吡咯烷酮系水溶性樹脂( A-2 ) Based on 100 parts by weight of the water-soluble resin (A), the amount of the polyvinyl pyrrolidone-based water-soluble resin (A-1) is 25 to 65 parts by weight, preferably 30 to 65 parts by weight, and more preferably 30 to 60 parts by weight. When the water-soluble resin (A) does not include the polyvinyl pyrrolidone-based water-soluble resin (A-1), the leveling property of the protective film composition is poor. Polyvinyl pyrrolidone-based water-soluble resin ( A-2 )
聚乙烯吡咯烷酮系水溶性樹脂(A-2)的K值範圍為5至70,較佳為10至65,更佳為15至65。The K value of the polyvinyl pyrrolidone-based water-soluble resin (A-2) is in the range of 5 to 70, preferably 10 to 65, and more preferably 15 to 65.
作為聚乙烯吡咯烷酮系水溶性樹脂(A-2)的具體例,可列舉下列市售品:匹茨科魯(PITZCOL)K-30(K值=26~35,第一工業製藥(股)製造)、PVP K-12(K值=10~14,日本觸媒股份有限公司製造)、PVP K-15(K值=13~19,日本觸媒股份有限公司製造)、PVP K-60(K值=50~62,日本觸媒股份有限公司製造)。聚乙烯吡咯烷酮系水溶性樹脂(A-2)可單獨使用或以二者以上併用。Specific examples of polyvinyl pyrrolidone-based water-soluble resins (A-2) include the following commercially available products: PITZCOL K-30 (K value = 26 to 35, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), PVP K-12 (K value = 10 to 14, manufactured by Nippon Catalyst Co., Ltd.), PVP K-15 (K value = 13 to 19, manufactured by Nippon Catalyst Co., Ltd.), and PVP K-60 (K value = 50 to 62, manufactured by Nippon Catalyst Co., Ltd.). The polyvinyl pyrrolidone-based water-soluble resins (A-2) may be used alone or in combination of two or more.
基於水溶性樹脂(A)的使用量為100重量份,聚乙烯吡咯烷酮系水溶性樹脂(A-2)的使用量為35重量份至75重量份,較佳為35重量份至70重量份,更佳為40重量份至70重量份。當水溶性樹脂(A)中更包括聚乙烯吡咯烷酮系水溶性樹脂(A-2)時,可更進一步改善保護膜組成物的流平性。其他水溶性樹脂( A-3 ) Based on 100 parts by weight of the water-soluble resin (A), the amount of the polyvinyl pyrrolidone-based water-soluble resin (A-2) is 35 to 75 parts by weight, preferably 35 to 70 parts by weight, and more preferably 40 to 70 parts by weight. When the water-soluble resin (A) further includes the polyvinyl pyrrolidone-based water-soluble resin (A-2), the leveling property of the protective film composition can be further improved. Other water-soluble resins ( A-3 )
除了聚乙烯吡咯烷酮系水溶性樹脂(A-1)以及聚乙烯吡咯烷酮系水溶性樹脂(A-2)之外,在不影響本發明的效果的前提下,水溶性樹脂(A)更可包括其他水溶性樹脂(A-3)。In addition to the polyvinyl pyrrolidone-based water-soluble resin (A-1) and the polyvinyl pyrrolidone-based water-soluble resin (A-2), the water-soluble resin (A) may further include other water-soluble resins (A-3) without affecting the effects of the present invention.
其他水溶性樹脂(A-3)作為保護膜之基質,若其為在溶解於如水的溶劑中經塗布及乾燥而可形成膜的材料,則並無限制。其實例包括聚乙烯醇、具5或更多個乙烯氧基(ethyleneoxy)重覆單元的聚乙二醇、聚氧化乙烯、甲基纖維素、乙基纖維素、羥基丙基纖維素、聚丙烯酸、聚乙烯醇-聚丙烯酸嵌段共聚物、聚乙烯醇-聚丙烯酸酯嵌段共聚物和聚甘油。其他水溶性樹脂(A-3)可單獨使用或以二者以上併用。Other water-soluble resins (A-3) are used as the base of the protective film. There are no restrictions as long as they are materials that can form a film by coating and drying in a solvent such as water. Examples thereof include polyvinyl alcohol, polyethylene glycol having 5 or more ethyleneoxy repeating units, polyethylene oxide, methyl cellulose, ethyl cellulose, hydroxypropyl cellulose, polyacrylic acid, polyvinyl alcohol-polyacrylic acid block copolymer, polyvinyl alcohol-polyacrylate block copolymer, and polyglycerol. Other water-soluble resins (A-3) may be used alone or in combination of two or more.
本發明中之形成於晶圓面上的保護膜於雷射加工之後,藉以水清洗而移除。作為其他水溶性樹脂(A-3),若將保護膜之可水洗性列入考慮,較佳情況中,使用僅具有醚鏈結或羥基作為極性基團之樹脂,如聚乙烯醇或聚乙二醇。這是因為具有羧基或三級胺等極性基團的水溶性樹脂會與晶圓面(晶片面)緊密結合,且在以水清洗之後可能仍殘留在晶圓面上之故。另一方面,僅具有醚鏈結或羥基的樹脂之黏著性相對較弱,故可以有效避免其於以水清洗之後仍殘留。以可水洗性的觀點而言,其他水溶性樹脂(A-3)的聚合度或分子量以較低為佳。以聚乙烯醇為例,其聚合度以約300為佳。但具有高聚合度或高分子量之水溶性樹脂的可水洗性低,但在此處,與下述的塑化劑併用時可防止可水洗性之降低。The protective film formed on the wafer surface in the present invention is removed by water washing after laser processing. As other water-soluble resins (A-3), if the water washability of the protective film is taken into consideration, it is preferable to use a resin having only ether linkages or hydroxyl groups as polar groups, such as polyvinyl alcohol or polyethylene glycol. This is because water-soluble resins having polar groups such as carboxyl groups or tertiary amines will be tightly bonded to the wafer surface (chip surface) and may still remain on the wafer surface after washing with water. On the other hand, the adhesion of resins having only ether linkages or hydroxyl groups is relatively weak, so it can be effectively prevented from remaining after washing with water. From the viewpoint of water washability, the other water-soluble resin (A-3) preferably has a lower degree of polymerization or molecular weight. For example, polyvinyl alcohol preferably has a degree of polymerization of about 300. However, water-soluble resins having a high degree of polymerization or a high molecular weight have low water washability. However, in this case, the water washability can be prevented from decreasing when used in combination with the plasticizer described below.
基於水溶性樹脂(A)的使用量為100重量份,其他水溶性樹脂(A-3)的使用量為0重量份至80重量份,較佳為0重量份至50重量份,更佳為0重量份至30重量份。雷射光吸收劑( B ) Based on 100 parts by weight of the water-soluble resin (A), the amount of the other water-soluble resin (A-3) is 0 to 80 parts by weight, preferably 0 to 50 parts by weight, and more preferably 0 to 30 parts by weight. Laser light absorber ( B )
雷射光吸收劑(B)可使用水溶性染料、水溶性色素和水溶性紫外光吸收劑。這些吸收劑皆為水溶性,得以有利地均勻地存在於保護膜中。此外,它們對晶圓面展現良好親和性,並可形成與晶圓面高度黏合之保護膜。此外,它們的優點在於,其溶液具高儲存安定性,並且於儲存期間內,沒有如相分離或沉降之類的缺點,並可確保令人滿意的塗布性質。如果使用例如顏料的非水溶性雷射光吸收劑,保護膜的雷射吸收力會改變,或者儲存安定性或塗布性質會欠佳,使其難以形成厚度均勻的保護膜。As the laser light absorber (B), water-soluble dyes, water-soluble pigments, and water-soluble ultraviolet light absorbers can be used. These absorbers are all water-soluble, and are advantageously uniformly present in the protective film. In addition, they show good affinity to the wafer surface, and can form a protective film that is highly adhered to the wafer surface. In addition, they have the advantage that their solutions have high storage stability, and during storage, there are no disadvantages such as phase separation or sedimentation, and satisfactory coating properties can be ensured. If a non-water-soluble laser light absorber such as a pigment is used, the laser absorption power of the protective film will change, or the storage stability or coating properties will be poor, making it difficult to form a protective film with uniform thickness.
作為水溶性染料,可選自如:偶氮染料(單偶氮和多偶氮染料、金屬錯合物鹽偶氮染料、吡唑啉酮偶氮染料、菧(stilbene)偶氮染料、噻唑偶氮染料)、蒽醌染料(蒽輥衍生物、蒽酮衍生物)、靛類染料(靛類衍生物、硫靛類衍生物)、酚花青染料、碳陽離子染料(二苯基甲烷染料、三苯基甲烷染料、二苯並吡喃染料、吖啶染料)、醌亞胺染料(嗪染料、噁嗪染料、噻嗪染料)、次甲基染料(花青染料、偶氮基次甲基染料)、喹啉染料、亞硝基染料、苯醌染料和萘醌染料、萘醯亞胺染料、紫蘇酮(perinone)染料和其他染料。As the water-soluble dye, there can be selected: azo dyes (monoazo and polyazo dyes, metal complex salt azo dyes, pyrazolone azo dyes, stilbene azo dyes, thiazole azo dyes), anthraquinone dyes (anthraquinone derivatives, anthrone derivatives), indigoid dyes (indigo derivatives, thioindigo derivatives), phenol cyanine dyes, carbon cation dyes (diphenylmethane dyes, triphenylmethane dyes, dibenzopyran dyes, acridine dyes), quinone imine dyes (oxazine dyes, oxazine dyes, thiazine dyes), methine dyes (cyanine dyes, azo methine dyes), quinoline dyes, nitroso dyes, benzoquinone dyes and naphthoquinone dyes, naphthamide imide dyes, perinone dyes and other dyes.
作為水溶性色素,就環境負載等觀點,以作為食品添加劑之色素為佳,如:食用紅色2號、食用紅色40號、食用紅色102號、食用紅色104號、食用紅色105號、食用紅色106號、食用黃色NY、食用黃色4號檸檬黃、食用黃色5號、食用黃色5號日落黃FCF、食用橙色AM、食用朱色1號、食用朱色4號、食用朱色101號、食用藍色1號、食用藍色2號、食用綠色3號、食用瓜色B以及食用蛋色3號。As water-soluble pigments, from the perspective of environmental load, it is better to use them as pigments for food additives, such as: Edible Red No. 2, Edible Red No. 40, Edible Red No. 102, Edible Red No. 104, Edible Red No. 105, Edible Red No. 106, Edible Yellow NY, Edible Yellow No. 4 Lemon Yellow, Edible Yellow No. 5, Edible Yellow No. 5 Sunset Yellow FCF, Edible Orange AM, Edible Vermilion No. 1, Edible Vermilion No. 4, Edible Vermilion No. 101, Edible Blue No. 1, Edible Blue No. 2, Edible Green No. 3, Edible Melon Color B, and Edible Egg Color No. 3.
作為水溶性紫外光吸收劑,可列舉如:4,4'-二羧基二苯甲酮、二苯甲酮-4-羧酸、2-羧基萘醌、1,2-萘二羧酸、1,8-萘二羧酸、2,3-萘二羧酸、2,6-萘二羧酸和2,7-萘二羧酸及其鈉鹽、鉀鹽、銨鹽和四級銨鹽、2,6-蒽醌二磺酸鈉鹽、2,7-蒽醌二磺酸鈉鹽和阿魏酸(Ferulic acid),其中較佳為阿魏酸。As water-soluble ultraviolet light absorbers, there can be listed, for example, 4,4'-dicarboxybenzophenone, benzophenone-4-carboxylic acid, 2-carboxynaphthoquinone, 1,2-naphthalene dicarboxylic acid, 1,8-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid and 2,7-naphthalene dicarboxylic acid and their sodium salts, potassium salts, ammonium salts and quaternary ammonium salts, 2,6-anthraquinone disulfonic acid sodium salt, 2,7-anthraquinone disulfonic acid sodium salt and ferulic acid, among which ferulic acid is preferred.
雷射光吸收劑(B)的用量,為能夠確保期望的雷射光吸收力的用量。例如如果使用波長355 nm的雷射光加工時,則雷射光吸收劑(B)的用量以使得保護膜(即保護膜組成物的固體)的g吸收係數k在3×10-3 至2.5×10-1 abs‧L/g的範圍內(abs:吸收度)為佳。如果g吸收係數k低於前述範圍,則保護膜的雷射光吸收力低至使得保護膜因雷射光照射而導致之熱分解情況遠低於矽基板。其結果是,會有因為熱分解產物之蒸氣壓而發生膜剝離等情況之傾向,並且會在晶片的周圍邊緣部分形成殘渣。如果g吸收係數k高於前述範圍,在進行雷射光的照射時,會因自基板反射等原因而易發生保護膜之熱分解作用。因此,雷射的加工寬度變得大於雷射點直徑,故在特別是沿著微細線寬的街道切割時並不適合。The amount of laser light absorber (B) used is an amount that can ensure the desired laser light absorption. For example, when using laser light processing with a wavelength of 355 nm, the amount of laser light absorber (B) used is preferably such that the g absorption coefficient k of the protective film (i.e., the solid of the protective film composition) is in the range of 3×10 -3 to 2.5×10 -1 abs‧L/g (abs: absorbance). If the g absorption coefficient k is lower than the above range, the laser light absorption of the protective film is so low that the thermal decomposition of the protective film due to laser light irradiation is much lower than that of the silicon substrate. As a result, there is a tendency for the film to peel off due to the vapor pressure of the thermal decomposition product, and slag will be formed around the edge of the chip. If the g absorption coefficient k is higher than the above range, the protective film will be easily thermally decomposed due to reflection from the substrate when irradiated with laser light. Therefore, the processing width of the laser becomes larger than the laser spot diameter, which is not suitable for cutting along streets with fine line widths.
此外,如果選擇使用最大吸收波長範圍為雷射光波長所屬範圍的雷射光吸收劑(B)時,藉由少量使用即可確保g吸收係數k在前述範圍內。如果選用無法符合此條件之雷射光吸收劑,則必須使用大量,以確保g吸收係數k在前述範圍內。但是,如果雷射光吸收劑(B)的用量過大,當含有雷射光吸收劑(B)之保護膜組成物在塗布和乾燥以形成保護膜時,可能會造成雷射光吸收劑(B)和水溶性樹脂(A)之間產生相分離的情況。如果雷射光吸收劑(B)的用量過少,雷射光吸收劑(B)於保護膜中的分佈可能不均勻。Furthermore, if a laser light absorber (B) having a maximum absorption wavelength range in the range of the laser light wavelength is selected, it is possible to ensure that the g absorption coefficient k is within the aforementioned range by using a small amount. If a laser light absorber that does not meet this condition is selected, a large amount must be used to ensure that the g absorption coefficient k is within the aforementioned range. However, if the amount of the laser light absorber (B) used is too large, when the protective film composition containing the laser light absorber (B) is applied and dried to form a protective film, phase separation may occur between the laser light absorber (B) and the water-soluble resin (A). If the amount of the laser light absorber (B) used is too small, the distribution of the laser light absorber (B) in the protective film may be uneven.
基於水溶性樹脂(A)的使用量為100重量份,雷射光吸收劑(B)的使用量為1重量份至30重量份,較佳為3重量份至30重量份,更佳為5重量份至25重量份。溶劑( C ) Based on 100 parts by weight of the water-soluble resin (A), the amount of the laser light absorber (B) is 1 to 30 parts by weight, preferably 3 to 30 parts by weight, and more preferably 5 to 25 parts by weight. Solvent ( C )
溶劑(C)只要是能夠溶解水溶性樹脂(A)和雷射光吸收劑(B)的溶劑的話,則並無特別限制。溶劑(C)例如可列舉水、醇類、酯類、伸烷二醇類、伸烷二醇單烷基醚類和伸烷二醇單烷基醚醋酸酯類。其中,較佳為水和伸烷二醇單烷基醚類。作為伸烷二醇單烷基醚類,以丙二醇單甲醚(PGME)為佳。對於作業環境而言,最佳溶劑是水或含有水的混合溶劑。The solvent (C) is not particularly limited as long as it is a solvent that can dissolve the water-soluble resin (A) and the laser light absorber (B). Examples of the solvent (C) include water, alcohols, esters, alkanediol, alkanediol monoalkyl ethers, and alkanediol monoalkyl ether acetates. Among them, water and alkanediol monoalkyl ethers are preferred. As the alkanediol monoalkyl ether, propylene glycol monomethyl ether (PGME) is preferred. For the working environment, the best solvent is water or a mixed solvent containing water.
基於水溶性樹脂(A)的使用量為100重量份,溶劑(C)的使用量為500重量份至3000重量份,較佳為800重量份至3000重量份,更佳為1000重量份至2500重量份。添加劑( D ) Based on 100 parts by weight of the water-soluble resin (A), the amount of the solvent (C) is 500 parts by weight to 3000 parts by weight, preferably 800 parts by weight to 3000 parts by weight, and more preferably 1000 parts by weight to 2500 parts by weight. Additive ( D )
本發明中,除了水溶性樹脂(A)和雷射光吸收劑(B)以外,在不影響本發明的效果的前提下,更可於保護膜組成物中添加添加劑(D)。其具體例包括塑化劑和界面活性劑。In the present invention, in addition to the water-soluble resin (A) and the laser light absorber (B), an additive (D) may be added to the protective film composition without affecting the effect of the present invention. Specific examples thereof include plasticizers and surfactants.
使用塑化劑,以增進保護膜於雷射加工之後之可水洗性。尤其使用具有高分子量之水溶性樹脂(A)時更是以使用塑化劑為佳。使用塑化劑的另一優點在於,其可抑制因為照射雷射光而導致之水溶性樹脂之碳化情況。塑化劑以水溶性、低分子量化合物為佳。其例子有乙二醇、三乙二醇、四乙二醇、乙醇胺和甘油。這些化合物可單獨使用或以二者以上併用。塑化劑的用量為使得保護膜組成物在塗布和乾燥之後,塑化劑和水溶性樹脂(A)之間不會發生相分離的情況者。例如,基於水溶性樹脂(A)的使用量為100重量份,其建議用量是75重量份或以下,較佳為20重量份至75重量份。Plasticizers are used to improve the water washability of the protective film after laser processing. It is especially preferred to use plasticizers when using a water-soluble resin (A) with a high molecular weight. Another advantage of using a plasticizer is that it can inhibit the carbonization of the water-soluble resin caused by irradiation with laser light. Plasticizers are preferably water-soluble, low molecular weight compounds. Examples include ethylene glycol, triethylene glycol, tetraethylene glycol, ethanolamine and glycerol. These compounds can be used alone or in combination of two or more. The amount of plasticizer used is such that after the protective film composition is applied and dried, there is no phase separation between the plasticizer and the water-soluble resin (A). For example, based on 100 parts by weight of the water-soluble resin (A), the recommended amount is 75 parts by weight or less, preferably 20 to 75 parts by weight.
使用界面活性劑以增進塗布性質,並進一步增進保護膜組成物的儲存安定性。可以使用非離子性、陽離子性、陰離子性或兩性類型的任何界面活性劑,只要其具水溶性即可。Surfactants are used to improve the coating properties and further improve the storage stability of the protective film composition. Any surfactant of non-ionic, cationic, anionic or amphoteric type can be used as long as it is water-soluble.
非離子性界面活性劑的例子有以壬基酚、高碳醇系、多羥基醇系、聚氧伸烷二醇系、聚氧伸乙基烷基酯系、聚氧伸乙基烷基醚系、聚氧伸乙基烷基酚醚系及聚氧伸乙基山梨糖醇酐烷基酯系的界面活性劑。陽離子界面活性劑的例子為四級銨鹽和胺鹽。陰離子界面活性劑的例子為烷基苯磺酸和其鹽、烷基硫酸酯鹽、甲基牛磺酸鹽及醚磺酸鹽。兩性界面活性劑的例子有咪唑啉甜菜鹼系、醯胺基丙基甜菜鹼系和胺基二丙酸鹽系的界面活性劑。界面活性劑可單獨使用或以二者以上併用。界面活性劑的量可為以保護膜組成物計之數十ppm或數百ppm。Examples of nonionic surfactants include surfactants based on nonylphenol, high carbon alcohols, polyhydroxy alcohols, polyoxyalkylene glycols, polyoxyethyl alkyl esters, polyoxyethyl alkyl ethers, polyoxyethyl alkylphenol ethers, and polyoxyethyl sorbitan alkyl esters. Examples of cationic surfactants include quaternary ammonium salts and amine salts. Examples of anionic surfactants include alkylbenzene sulfonic acid and its salts, alkyl sulfate salts, methyl taurine salts, and ether sulfonates. Examples of amphoteric surfactants include surfactants based on imidazoline betaine, amidopropyl betaine, and aminodipropionate. Surfactants can be used alone or in combination of two or more. The amount of the surfactant may be tens or hundreds of ppm based on the protective film composition.
本發明之用於雷射切割之保護膜組成物中,必須依照所用水溶性樹脂之類型、聚合度或分子量設定保護膜組成物中之固體成分含量,以使得保護膜組成物具有適當的塗布性質。如果固體成分含量過高,將使塗布變得困難,進而容易導致厚度不均或氣泡進入。如果固體成分含量過低,保護膜組成物塗布於晶圓面時,可能會滴落,且難以調整乾燥之後的膜厚度(保護膜厚度)。因此,保護膜組成物中的固體成分含量雖根據所用的水溶性樹脂(A)等而有所不同,但以設定於約3重量%至30重量%為佳。固體成分中之水溶性樹脂(A)的量通常是5重量%或以上。這在提供保護膜適當強度及防止殘渣沉積於晶片面上的觀點為較佳。> 保護膜組成物的製造方法 > In the protective film composition for laser cutting of the present invention, the solid content in the protective film composition must be set according to the type, degree of polymerization or molecular weight of the water-soluble resin used so that the protective film composition has appropriate coating properties. If the solid content is too high, coating will become difficult, which may easily lead to uneven thickness or bubble entry. If the solid content is too low, the protective film composition may drip when applied to the wafer surface, and it is difficult to adjust the film thickness (protective film thickness) after drying. Therefore, although the solid content in the protective film composition varies depending on the water-soluble resin (A) used, it is preferably set at about 3% by weight to 30% by weight. The amount of water-soluble resin (A) in the solid component is usually 5% by weight or more. This is preferable from the viewpoint of providing the protective film with appropriate strength and preventing residue from being deposited on the chip surface. > Method for manufacturing protective film composition >
本發明的保護膜組成物的製造方法並無特別限制,可將所述各成分混合而製備。各成分的混合通常在0℃~100℃的範圍中進行。另外,在混合各成分後,例如較佳為藉由過濾器進行過濾。過濾可分多個階段進行,亦可重複多次。另外,還可將經過濾的保護膜組成物進行再過濾。The manufacturing method of the protective film composition of the present invention is not particularly limited, and can be prepared by mixing the above-mentioned components. The mixing of the components is usually carried out in the range of 0°C to 100°C. In addition, after mixing the components, it is preferably filtered by a filter, for example. The filtering can be carried out in multiple stages and can be repeated multiple times. In addition, the filtered protective film composition can also be re-filtered.
作為過濾器,若為先前以來在過濾用途等中所用者,則可無特別限定地使用。例如可列舉:藉由聚四氟乙烯(Polytetrafluoroethylene,PTFE)等氟樹脂,尼龍-6、尼龍-6,6等聚醯胺系樹脂,聚乙烯、聚丙烯(Polypropylene,PP)等聚烯烴樹脂(包括高密度、超高分子量)等的過濾器。所述原材料中較佳為聚丙烯(包括高密度聚丙烯)及尼龍。As the filter, any material that has been used in filtering applications before can be used without particular limitation. For example, filters made of fluororesins such as polytetrafluoroethylene (PTFE), polyamide resins such as nylon-6 and nylon-6,6, and polyolefin resins such as polyethylene and polypropylene (PP) (including high-density and ultra-high molecular weight) can be cited. Among the above raw materials, polypropylene (including high-density polypropylene) and nylon are preferred.
過濾器的孔徑例如適宜為0.5 μm~100 μm左右。藉由將孔徑設為所述範圍,而可抑制過濾堵塞,且可確實地除去組成物所含的雜質或凝聚物等微細的異物。The pore size of the filter is preferably about 0.5 μm to 100 μm. By setting the pore size within the above range, clogging of the filter can be suppressed, and fine foreign matter such as impurities and aggregates contained in the composition can be reliably removed.
在使用過濾器時,可將不同的過濾器組合。此時,第一過濾器中的過濾可僅進行1次,亦可進行2次以上。在將不同過濾器組合而進行2次以上過濾時,與第一次過濾的孔徑相比,第二次以後的孔徑較佳為相同、或更小。另外,亦可在所述範圍內將不同孔徑的第一過濾器加以組合。此處的孔徑可參照過濾器廠商的標稱值。作為市售的過濾器,例如可自日本頗爾(NIHON PALL)股份有限公司、愛多邦得科東洋(Advantec Toyo)股份有限公司、日本應特格(Nihon Entegris)股份有限公司(原日本密科理(Nihon Mykrolis)股份有限公司)或北澤微濾器(KITZ MICRO FILTER)股份有限公司等提供的各種過濾器中進行選擇。> 半導體裝置的製造方法、 雷射切割方法 > When using filters, different filters can be combined. In this case, the filtering in the first filter can be performed only once or twice or more. When different filters are combined and filtering is performed twice or more, the pore diameter after the second filtration is preferably the same as or smaller than the pore diameter of the first filtration. In addition, first filters with different pore diameters can also be combined within the above range. The pore diameter here can refer to the nominal value of the filter manufacturer. Commercially available filters include filters provided by NIHON PALL Co., Ltd., Advantec Toyo Co., Ltd., Nihon Entegris Co., Ltd. (formerly Nihon Mykrolis Co., Ltd.), and KITZ MICRO FILTER Co., Ltd. > Manufacturing method of semiconductor device, laser cutting method >
繼而,對本發明的半導體裝置的製造方法及雷射切割方法進行說明。Next, a method for manufacturing a semiconductor device and a laser cutting method of the present invention are described.
本發明的半導體裝置的製造方法及雷射切割方法包括:將本發明的保護膜組成物應用於基板上而形成保護層的步驟(步驟1); 經由保護層對基板照射雷射光,而進行雷射切割的步驟(步驟2); 對雷射切割後的基板進行水洗,而自基板除去保護層的步驟(步驟3)。The manufacturing method and laser cutting method of the semiconductor device of the present invention include: applying the protective film composition of the present invention to a substrate to form a protective layer (step 1); irradiating the substrate with laser light through the protective layer to perform laser cutting (step 2); rinsing the substrate after laser cutting to remove the protective layer from the substrate (step 3).
關於本發明的雷射切割方法,可列舉在半導體裝置的製造中所應用的例子,以下進行說明,但本發明的雷射切割方法除了半導體裝置的製造以外,亦可應用於對基板進行切割的所有用途。 以下,對本發明的半導體裝置的製造方法及雷射切割方法的各步驟進行說明。The laser cutting method of the present invention can be applied to the manufacture of semiconductor devices, which is described below. However, the laser cutting method of the present invention can be applied to all uses of cutting substrates in addition to the manufacture of semiconductor devices. The steps of the manufacturing method of semiconductor devices and the laser cutting method of the present invention are described below.
<<步驟1>> 在步驟1中,將本發明的保護膜組成物應用於基板上而形成保護層。 基板例如可無限制地使用在半導體裝置中所公知者,例如可列舉:矽基板、化合物半導體基板等。作為化合物半導體基板的具體例,可列舉:SiC基板、SiGe基板、ZnS基板、ZnSe基板、GaAs基板、InP基板、GaN基板等。<<Step 1>> In step 1, the protective film composition of the present invention is applied to a substrate to form a protective layer. The substrate can be any substrate known in semiconductor devices without limitation, such as a silicon substrate, a compound semiconductor substrate, etc. Specific examples of compound semiconductor substrates include SiC substrates, SiGe substrates, ZnS substrates, ZnSe substrates, GaAs substrates, InP substrates, GaN substrates, etc.
在基板的表面可形成機械結構或電路。作為形成有機械結構或電路的基板,例如可列舉:微型機電系統(Micro Electro Mechanical Systems,MEMS)、功率元件、影像感測器、微感測器、發光二極體(Light Emitting Diode,LED)、光學元件、內插器、嵌入型元件、微型元件等。A mechanical structure or circuit can be formed on the surface of the substrate. Examples of substrates on which mechanical structures or circuits are formed include: micro-electromechanical systems (MEMS), power components, image sensors, micro-sensors, light-emitting diodes (LEDs), optical components, interposers, embedded components, micro-components, etc.
基板的厚度較佳為10 μm以上,更佳為20 μm以上,尤佳為50 μm以上。上限例如較佳為500 μm以下,更佳為200 μm以下,尤佳為100 μm以下。本發明即便對於包含低介電常數材料等的脆的材質的基板,在雷射切割中亦可形成良好的切削形狀。The thickness of the substrate is preferably 10 μm or more, more preferably 20 μm or more, and particularly preferably 50 μm or more. The upper limit is preferably 500 μm or less, more preferably 200 μm or less, and particularly preferably 100 μm or less. The present invention can form a good cutting shape in laser cutting even for a substrate made of a brittle material such as a low dielectric constant material.
作為保護膜組成物的應用方法,可列舉:澆鑄法、刮刀塗佈法、線棒塗佈法、噴霧塗佈法、浸漬(dipping)塗佈法、液滴塗佈法、氣刀塗佈法、簾幕式塗佈法、噴墨法、旋塗法、朗格繆爾布洛傑特(Langmuir-Blodgett)(LB)法等。在本發明中,尤佳為使用澆鑄法、旋塗法、及噴墨法。Examples of methods for applying the protective film composition include casting, doctor blade coating, wire rod coating, spray coating, dipping coating, droplet coating, air knife coating, curtain coating, inkjet coating, spin coating, Langmuir-Blodgett (LB) method, etc. In the present invention, casting, spin coating, and inkjet are particularly preferred.
保護膜的厚度並無特別限定。可根據目的及用途進行適當調整。例如較佳為0.5 μm~20 μm,更佳為1 μm~5 μm。The thickness of the protective film is not particularly limited and can be appropriately adjusted according to the purpose and use. For example, it is preferably 0.5 μm to 20 μm, and more preferably 1 μm to 5 μm.
<<步驟2>> 繼而,經由保護層對基板照射雷射光,沿著基板的應切割加工的線掃描雷射光進行雷射切割。 所述保護膜由於包含雷射光吸收劑,因此具有高的雷射光吸收能,若雷射光通過保護膜照射至基板,則可抑制膜內的雷射光的擴大,且在雷射光的照射部位,在基板的熱分解的同時、或基板的熱分解之前,產生保護膜的熱分解而產生斷裂。<<Step 2>> Then, laser light is irradiated to the substrate through the protective layer, and laser cutting is performed along the line of the substrate to be cut. The protective film contains a laser light absorber and thus has high laser light absorption energy. If the laser light is irradiated to the substrate through the protective film, the expansion of the laser light in the film can be suppressed, and the protective film is thermally decomposed and fractured at the laser light irradiation site at the same time as or before the thermal decomposition of the substrate.
另外,在未照射雷射光的部分,基板由保護膜覆蓋,因此可保護基材表面不受基材的熱分解物等的殘渣的影響,並可防止殘渣的附著等。In addition, since the substrate is covered with a protective film in the portion not irradiated with laser light, the surface of the substrate can be protected from the influence of residues such as thermal decomposition products of the substrate and the adhesion of residues can be prevented.
並且,所述保護膜難以產生因雷射照射引起的雷射光吸收劑的性能劣化,而且可效率良好地抑制保護膜中的雷射光的擴大,因此在對具有厚度的基板進行雷射切割時,亦可藉由保護膜而效率良好地抑制雷射光的光的擴大,其結果可形成良好的切割形狀。Furthermore, the protective film is unlikely to produce performance degradation of the laser light absorber due to laser irradiation, and can efficiently suppress the expansion of the laser light in the protective film. Therefore, when laser cutting is performed on a thick substrate, the expansion of the laser light can also be efficiently suppressed by the protective film, resulting in a good cutting shape.
作為雷射切割所用的雷射光源,並無特別限定。例如可列舉:釔鋁石榴石(Yttrium Aluminum Garnet,YAG)雷射、釔鋰氟化物(Yttrium Lithium Fluoride,YLF)雷射、釩酸釔(YVO4)雷射、準分子雷射、半導體雷射等。The laser light source used for laser cutting is not particularly limited, and examples thereof include: Yttrium Aluminum Garnet (YAG) laser, Yttrium Lithium Fluoride (YLF) laser, Yttrium Vanadium Oxide (YVO4) laser, excimer laser, semiconductor laser, and the like.
雷射光的波長較佳為200 nm~600 nm,更佳為300 nm~500 nm。雷射光的點徑並無特別限定,例如較佳為0.1 μm~50 μm,更佳為1 μm~20 μm。The wavelength of the laser light is preferably 200 nm to 600 nm, more preferably 300 nm to 500 nm. The spot diameter of the laser light is not particularly limited, for example, preferably 0.1 μm to 50 μm, more preferably 1 μm to 20 μm.
再者,雷射光的點徑(D)在脈衝雷射光通過聚光器的物鏡聚光進行照射時,可根據下述式(3)算出。 D=4×λ×f/(π×W) ···(3) 式(3)中,D為雷射光的點徑(μm) λ為脈衝雷射光線的波長(μm) W為入射至聚光物鏡的脈衝雷射光的直徑(mm) f為聚光物鏡的焦點距離(mm)Furthermore, the spot diameter (D) of the laser light can be calculated according to the following formula (3) when the pulsed laser light is focused by the objective lens of the condenser for irradiation. D = 4 × λ × f / (π × W) ··· (3) In formula (3), D is the spot diameter of the laser light (μm) λ is the wavelength of the pulsed laser light (μm) W is the diameter of the pulsed laser light incident on the condenser objective lens (mm) f is the focal distance of the condenser objective lens (mm)
<<步驟3>> 繼而,對雷射切割後的基板進行水洗,而自基板除去保護層。 保護膜由於包含水溶性樹脂,因此可藉由水洗而簡單地自基板上除去。另外,隨著保護膜的除去,附著在保護膜上的殘渣等亦被沖洗。<<Step 3>> Next, the substrate after laser cutting is washed with water to remove the protective layer from the substrate. Since the protective film contains a water-soluble resin, it can be easily removed from the substrate by washing with water. In addition, as the protective film is removed, the residues attached to the protective film are also washed away.
保護膜的水洗條件並無特別限定。可根據保護膜的厚度等進行適當調整。 如此,可獲得經分離的半導體晶片等半導體裝置。> 實施例 > The water washing conditions of the protective film are not particularly limited. They can be appropriately adjusted according to the thickness of the protective film, etc. In this way, a semiconductor device such as a separated semiconductor chip can be obtained. > Example >
本發明將就以下實施例來作進一步說明,但應瞭解的是,該等實施例僅為例示說明,而不應被解釋為本發明實施的限制。The present invention will be further described with respect to the following embodiments, but it should be understood that these embodiments are only for illustration and should not be construed as limitations on the implementation of the present invention.
以下說明保護膜組成物的實施例1至實施例13以及比較例1至比較例6:The following describes Examples 1 to 13 and Comparative Examples 1 to 6 of the protective film composition:
實施例 1 取100重量份的PVP K-85(相當於聚乙烯吡咯烷酮系水溶性樹脂(A-1),簡稱A-1-1)以及10重量份的食用紅色102號(相當於雷射光吸收劑(B),簡稱B-1),加入100重量份的丙二醇單甲醚(C-1)以及400重量份的水(C-2)的混和溶劑中,並且在室溫下,加入裝配有攪拌器的混和器內,於500rpm下攪拌1小時後,即可製得實施例1之保護膜組成物。 Example 1 100 parts by weight of PVP K-85 (equivalent to polyvinyl pyrrolidone-based water-soluble resin (A-1), referred to as A-1-1) and 10 parts by weight of food red No. 102 (equivalent to laser light absorber (B), referred to as B-1) were added to a mixed solvent of 100 parts by weight of propylene glycol monomethyl ether (C-1) and 400 parts by weight of water (C-2). The mixture was added to a mixer equipped with a stirrer at room temperature and stirred at 500 rpm for 1 hour to obtain the protective film composition of Example 1.
實施例 2 至實施例 13 實施例2至實施例13的保護膜組成物是以與實施例1相同的步驟來製備,並且其不同處在於:改變水溶性樹脂(A)、雷射光吸收劑(B)、與溶劑(C)的成分種類及其使用量(如表1、2所示)。 Examples 2 to 13 The protective film compositions of Examples 2 to 13 are prepared by the same steps as Example 1, and the difference lies in that the types and amounts of the components of the water-soluble resin (A), the laser light absorber (B), and the solvent (C) are changed (as shown in Tables 1 and 2).
比較例 1 至比較例 6 比較例1至比較例6的保護膜組成物是以與實施例1相同的步驟來製備,並且其不同處在於:改變水溶性樹脂(A)、雷射光吸收劑(B)、與溶劑(C)的成分種類及其使用量(如表2所示)。 Comparative Examples 1 to 6 The protective film compositions of Comparative Examples 1 to 6 were prepared by the same steps as Example 1, and the difference was that the types and amounts of the components of the water-soluble resin (A), the laser light absorber (B), and the solvent (C) were changed (as shown in Table 2).
表1、表2中標號所對應的化合物如下所示:
[表1]
[表2]
流平性 將由實施例及比較例之保護膜組成物分別取100 mL,並裝入500 mL的燒杯中,接著將保護膜組成物持續以500rpm攪拌4小時之後,以表面張力儀(CBVP-2,協和)測量保護膜組成物的表面張力。 由表面張力的評價的流平性基準如下所示: ◎:表面張力>35 mN/m ○:35 mN/m≦表面張力>40 mN/m △:40 mN/m≦表面張力>50 mN/m ╳:50 mN/m≦表面張力 Leveling 100 mL of the protective film composition from the embodiment and the comparative example was taken and placed in a 500 mL beaker. The protective film composition was then stirred at 500 rpm for 4 hours, and the surface tension of the protective film composition was measured using a surface tension meter (CBVP-2, Concord). The leveling criteria based on the evaluation of surface tension are as follows: ◎: Surface tension > 35 mN/m ○: 35 mN/m ≦ Surface tension > 40 mN/m △: 40 mN/m ≦ Surface tension > 50 mN/m ╳: 50 mN/m ≦ Surface tension
由表1、表2得知,本發明的保護膜組成物(實施例1-13)因使用了K值為75至150的聚乙烯吡咯烷酮系水溶性樹脂(A-1)及雷射光吸收劑(B),其流平性評價良好。As shown in Tables 1 and 2, the protective film composition of the present invention (Example 1-13) has good leveling properties because it uses a polyvinyl pyrrolidone-based water-soluble resin (A-1) with a K value of 75 to 150 and a laser light absorber (B).
相對於此,當保護膜組成物中,未使用K值為75至150的聚乙烯吡咯烷酮系水溶性樹脂(A-1)(比較例1-6)時,所製得的保護膜組成物,則有流平性較差的問題。In contrast, when the polyvinyl pyrrolidone-based water-soluble resin (A-1) having a K value of 75 to 150 (Comparative Example 1-6) is not used in the protective film composition, the resulting protective film composition has a problem of poor leveling.
此外,當保護膜組成物中更含有K值為5至70的聚乙烯吡咯烷酮系水溶性樹脂(A-2)(實施例8-13)時,可進一步改善保護膜組成物的流平性。In addition, when the protective film composition further contains a polyvinyl pyrrolidone-based water-soluble resin (A-2) having a K value of 5 to 70 (Examples 8-13), the leveling property of the protective film composition can be further improved.
綜上所述,本發明的保護膜組成物因使用了K值為75至150的聚乙烯吡咯烷酮系水溶性樹脂(A-1)及雷射光吸收劑(B),因此,可以改善先前技術存在流平性較差的技術問題。In summary, the protective film composition of the present invention uses a polyvinyl pyrrolidone-based water-soluble resin (A-1) with a K value of 75 to 150 and a laser light absorber (B), and thus can improve the technical problem of poor leveling in the prior art.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by the embodiments, they are not intended to limit the present invention. Any person with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be defined by the scope of the attached patent application.
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| TW108141093A TWI857986B (en) | 2019-11-13 | 2019-11-13 | Protective film composition, manufacturing method of semiconductor device, and laser cutting method |
| CN202011245360.XA CN112876929B (en) | 2019-11-13 | 2020-11-10 | Protective film composition, semiconductor device manufacturing method and laser cutting method |
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| TW200845175A (en) * | 2007-03-27 | 2008-11-16 | Jsr Corp | Aqueous dispersion for chemical mechanical polishing, kit for preparing the aqueous dispersion, chemical mechanical polishing method, and method for manufacturing semiconductor device |
| TWI551658B (en) * | 2013-12-31 | 2016-10-01 | 奇美實業股份有限公司 | Solution for forming protective layer and method for manufacturing and using thereof |
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| JP6242776B2 (en) * | 2014-09-26 | 2017-12-06 | 富士フイルム株式会社 | Protective film composition, semiconductor device manufacturing method, and laser dicing method |
| TW201616559A (en) * | 2014-10-28 | 2016-05-01 | Gta Electronics Co Ltd | Protective film composition for laser cutting and application thereof |
| TWM524552U (en) * | 2016-02-04 | 2016-06-21 | E Ray Optoelectronics Tech Co | Protective film for laser cutting |
| KR20180111677A (en) * | 2017-03-30 | 2018-10-11 | 도오꾜오까고오교 가부시끼가이샤 | Protective film agent for dicing |
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| TWI551658B (en) * | 2013-12-31 | 2016-10-01 | 奇美實業股份有限公司 | Solution for forming protective layer and method for manufacturing and using thereof |
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