TWI857269B - Photosensitive resin composition, method for producing polyimide cured film using the same, and polyimide cured film - Google Patents
Photosensitive resin composition, method for producing polyimide cured film using the same, and polyimide cured film Download PDFInfo
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- G03F7/004—Photosensitive materials
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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Abstract
本發明提供一種具有低介電特性及低透濕性且能以高解像度形成硬化凸紋圖案之感光性樹脂組合物等。本發明之感光性樹脂組合物包含100質量份之選自聚醯亞胺及聚醯亞胺前驅物中之至少一種樹脂、0.5~10質量份之感光劑、及100~300質量份之溶劑。將上述感光性樹脂組合物於350℃下加熱及硬化而獲得之聚醯亞胺硬化膜之醯亞胺基濃度為12 wt%~26 wt%,上述樹脂包含下述通式(14)所表示之結構。 The present invention provides a photosensitive resin composition having low dielectric properties and low moisture permeability and capable of forming a hardened relief pattern with high resolution. The photosensitive resin composition of the present invention comprises 100 parts by weight of at least one resin selected from polyimide and polyimide precursor, 0.5 to 10 parts by weight of a photosensitive agent, and 100 to 300 parts by weight of a solvent. The polyimide cured film obtained by heating and hardening the photosensitive resin composition at 350°C has an imide group concentration of 12 wt% to 26 wt%. The resin comprises a structure represented by the following general formula (14).
Description
本發明係關於一種感光性樹脂組合物、以及使用其之聚醯亞胺硬化膜之製造方法及聚醯亞胺硬化膜。 The present invention relates to a photosensitive resin composition, a method for manufacturing a polyimide cured film using the same, and the polyimide cured film.
先前以來,電子零件之絕緣材料、及半導體裝置之鈍化膜、表面保護膜、層間絕緣膜等使用兼具優異之耐熱性、電特性及機械特性之聚醯亞胺樹脂、聚苯并唑樹脂、酚樹脂等。該等樹脂之中,以感光性樹脂組合物之形態提供者可藉由該組合物之塗佈、曝光、顯影、及基於固化之閉環處理(醯亞胺化、苯并唑化)或熱交聯容易地形成耐熱性之凸紋圖案皮膜。此種感光性樹脂組合物具有與先前之非感光型材料相比能夠大幅減少步驟之特徵,被用於製作半導體裝置。 Previously, the insulating materials of electronic parts, passivation films, surface protection films, and interlayer insulating films of semiconductor devices have used polyimide resins and polyphenylene sulfide resins with excellent heat resistance, electrical properties, and mechanical properties. Among these resins, the photosensitive resin composition provides a photosensitive resin composition that can be coated, exposed, developed, and cured by ring-closing treatment (imidization, benzophenone The photosensitive resin composition can be easily formed into a heat-resistant relief pattern film by azole treatment or thermal crosslinking. This photosensitive resin composition has the characteristic of greatly reducing the number of steps compared to previous non-photosensitive materials and is used in the manufacture of semiconductor devices.
且說,半導體裝置(以下,亦稱為「元件」)根據目的而以各種方法安裝於印刷基板。先前之元件通常係藉由打線接合法而製作,即,利用細金屬線自元件之外部端子(焊墊)連接至引線框架。然而,在元件之高速化發展而動作頻率達到GHz之如今,安裝中之各端子之配線長度之差異會對元件之動作造成影響。因此,於高端用途之元件之安裝中,必須準確地控制安裝配線之長度,打線接合難以滿足其要求。 Semiconductor devices (hereinafter also referred to as "components") are mounted on printed circuit boards in various ways according to their purpose. Previously, components were usually made by wire bonding, that is, thin metal wires were used to connect the external terminals (pads) of the components to the lead frame. However, as components are becoming faster and the operating frequency has reached GHz, the difference in the wiring length of each terminal during installation will affect the operation of the component. Therefore, in the installation of components for high-end applications, the length of the mounting wiring must be accurately controlled, and wire bonding is difficult to meet its requirements.
因此,提出了覆晶安裝,即,於半導體晶片之表面形成再配線層,並於其上形成凸塊(電極)後,將該晶片翻轉(倒裝)後直接安裝於印刷基板。由於該覆晶安裝可準確地控制配線距離,故而分別用於對高速信號進行處理之高端用途之元件或者根據安裝尺寸之大小而用於行動電話等,且需求急劇擴大。進而,最近提出如下被稱為扇出型晶圓級封裝(FOWLP)之半導體晶片安裝技術(例如專利文獻1),其係對已完成前面步驟之晶圓進行切割而製造單片晶片,於支持體上對單片晶片進行再構建後利用塑模樹脂進行密封,並將支持體剝離後形成再配線層。於扇出型晶圓級封裝中,由於再配線層係以較薄之膜厚形成,故而具有可使封裝之高度變薄,並且可高速傳輸且低成本化之優勢。 Therefore, flip chip mounting has been proposed, that is, a redistribution layer is formed on the surface of a semiconductor chip, and bumps (electrodes) are formed thereon, and then the chip is turned over (flip-chip) and mounted directly on a printed circuit board. Since the flip chip mounting can accurately control the wiring distance, it is used for high-end components that process high-speed signals or for mobile phones, etc. depending on the size of the mounting size, and the demand is rapidly expanding. Furthermore, a semiconductor chip mounting technology called fan-out wafer-level packaging (FOWLP) has recently been proposed (e.g., patent document 1), which is to cut the wafer that has completed the previous steps to produce a single chip, reconstruct the single chip on a support body, seal it with a mold resin, and peel off the support body to form a redistribution layer. In fan-out wafer-level packaging, since the redistribution layer is formed with a thinner film thickness, it has the advantages of being able to reduce the height of the package, and enabling high-speed transmission and low cost.
近年來,隨著資訊通信量之明顯增加,必須實現先前水準以上之通信之高速化,而不得不向使用3GHz以上之頻率之第5代通信(5G)或容易確保更寬之頻帶寬度之近毫米波段(20GHz~30GHz)~毫米波段(30GHz以上)之超高頻帶下之通信轉變,不僅是印刷基板,於供基板安裝之半導體晶片中亦需要高頻對應。因此,為了降低傳輸損耗,開發出進行電波收發之前端模組(FEM)與天線一體化而成之封裝內天線(AiP)(例如,參照以下專利文獻2)。於AiP中由於配線長度較短,故而可抑制與配線長度成正比增大之傳輸損耗。 In recent years, with the significant increase in information communication volume, it is necessary to achieve higher-speed communication than the previous level, and it is necessary to shift to the fifth generation communication (5G) using frequencies above 3GHz or ultra-high frequency bands of near millimeter wave bands (20GHz~30GHz)~millimeter wave bands (above 30GHz) that can easily ensure wider bandwidths. Not only printed circuit boards, but also semiconductor chips mounted on the substrates need to correspond to high frequencies. Therefore, in order to reduce transmission losses, an antenna in package (AiP) has been developed that integrates a front-end module (FEM) for radio wave transmission and reception and an antenna (for example, refer to the following patent document 2). In AiP, since the wiring length is shorter, the transmission loss that increases in proportion to the wiring length can be suppressed.
一般而言,隨著電信號之頻率變高,傳輸損耗增加。為了減少高頻段下之傳輸損耗,想到減少介電損耗之方法及減少導體損耗之方法這大致2個方法。針對前者,對感光性樹脂組合物要求低介電特性(低介電損耗正切、低介電常數)(例如專利文獻3)。針對後者,必須降低金屬再配線層之粗糙度。 Generally speaking, as the frequency of electrical signals increases, transmission loss increases. In order to reduce transmission loss in high frequency bands, there are two methods: reducing dielectric loss and reducing conductor loss. For the former, the photosensitive resin composition is required to have low dielectric properties (low dielectric loss tangent, low dielectric constant) (e.g., Patent Document 3). For the latter, the roughness of the metal redistribution layer must be reduced.
作為保護再配線層之層間材料,就不僅是低介電特性並且可靠性之觀點而言,要求經再配線之金屬層與樹脂層之密接性較高等,尤其是近年來,要求使再配線層加熱硬化之溫度為相對低溫。作為此種感光性樹脂組合物,例如可例舉專利文獻4。 As an interlayer material for protecting the redistribution layer, the metal layer and the resin layer through the redistribution are required to have a high degree of adhesion from the perspective of not only low dielectric properties but also reliability. In particular, in recent years, the temperature for heat curing the redistribution layer is required to be relatively low. As such a photosensitive resin composition, for example, Patent Document 4 can be cited.
[專利文獻1]日本專利特開2005-167191號公報 [Patent document 1] Japanese Patent Publication No. 2005-167191
[專利文獻2]美國專利申請公開第2016/0104940號說明書 [Patent Document 2] U.S. Patent Application Publication No. 2016/0104940
[專利文獻3]國際公開第2019/044874號 [Patent Document 3] International Publication No. 2019/044874
[專利文獻4]日本專利特開2018-200470號公報 [Patent Document 4] Japanese Patent Publication No. 2018-200470
近年來,因封裝安裝技術多樣化而導致支持體之種類多種化,此外,再配線層多層化,故而用於形成配線之絕緣材料之介電常數及介電損耗正切(tanδ)之影響變大。於介電常數或介電損耗正切較高之情形時,介電損耗增大,因此傳輸損耗增加。聚醯亞胺樹脂由於絕緣性能及熱機械特性優異,故而材料可靠性較高,但另一方面,因源自醯亞胺基之極性官能基、用於感光性化之極性官能基之加成、及添加劑等之影響而導致介電常數或介電損耗正切較高之情況被視作問題。又,存在介電損耗正切之基於頻率之依存性成為問題之案例,認為絕緣層之透濕性較低之情況較佳。 In recent years, the types of supports have diversified due to the diversification of packaging and mounting technologies. In addition, the wiring layers have become multi-layered, so the dielectric constant and dielectric loss tangent (tanδ) of the insulating material used to form the wiring have become more affected. When the dielectric constant or dielectric loss tangent is high, the dielectric loss increases, so the transmission loss increases. Polyimide resin has high material reliability due to its excellent insulation performance and thermomechanical properties, but on the other hand, the situation where the dielectric constant or dielectric loss tangent is high due to the polar functional groups derived from the imide group, the addition of polar functional groups used for photosensitization, and the influence of additives is considered a problem. In addition, there are cases where the frequency dependence of the dielectric loss tangent becomes a problem, and it is considered that the lower the moisture permeability of the insulating layer, the better.
本發明之目的在於提供一種具有低介電特性及低透濕性且能以高解像度形成硬化凸紋圖案之感光性樹脂組合物、以及使用其之聚醯亞胺硬化膜之製造方法及聚醯亞胺硬化膜。 The purpose of the present invention is to provide a photosensitive resin composition having low dielectric properties and low moisture permeability and capable of forming a hardened relief pattern with high resolution, as well as a method for manufacturing a polyimide hardened film using the same and a polyimide hardened film.
本發明之實施方式之例於以下下項目[1]~[19]中列出。 Examples of implementation methods of the present invention are listed in the following items [1] to [19].
[1] [1]
一種感光性樹脂組合物,其包含:(A)100質量份之選自聚醯亞胺及聚醯亞胺前驅物中之至少一種樹脂;(B)0.5~10質量份之感光劑;及(C)100~300質量份之溶劑;於將上述感光性樹脂組合物於350℃下加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺中,相對於包含源自四羧酸二酐與二胺之結構的重複單元之分子量,醯亞胺基之分子量所占之比率即醯亞胺基濃度U為12wt%~26wt%,上述樹脂包含下述通式(14)所表示之結構:
{式中,R15為碳數1~5之有機基,R16、R17及R18分別獨立地為可形成環結構之單鍵或碳數1~10之烷基、或碳數6~10之包含芳香環之有機基,m9為選自1~4中之整數,m10、m11及m12分別獨立地為選自0~4中之 整數,Z2為單鍵或具有雜原子之有機基或碳數1~13之有機基,*表示與上述樹脂之主鏈的連接部}。 {wherein, R 15 is an organic group having 1 to 5 carbon atoms, R 16 , R 17 and R 18 are each independently a single bond that can form a ring structure, an alkyl group having 1 to 10 carbon atoms, or an organic group having 6 to 10 carbon atoms and containing an aromatic ring, m 9 is an integer selected from 1 to 4, m 10 , m 11 and m 12 are each independently an integer selected from 0 to 4, Z 2 is a single bond, an organic group having a heteroatom, or an organic group having 1 to 13 carbon atoms, and * represents a connecting portion to the main chain of the above-mentioned resin}.
[2] [2]
如項目1之感光性樹脂組合物,其中於將上述感光性樹脂組合物於350℃下加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺中,相對於包含源自四羧酸二酐與二胺化合物之結構之重複單元之分子量,脂肪族烴基之分子量之合計所占之比率即脂肪族烴基濃度T為4wt%~35wt%。 For example, in the photosensitive resin composition of item 1, in the polyimide of the polyimide cured film obtained by heating and curing the above-mentioned photosensitive resin composition at 350°C, the total ratio of the molecular weight of aliphatic hydrocarbons to the molecular weight of the repeating units containing the structure derived from tetracarboxylic dianhydride and diamine compound, i.e., the aliphatic hydrocarbon concentration T is 4wt%~35wt%.
[3] [3]
如項目1或2之感光性樹脂組合物,其中通式(14)所表示之結構源自二胺。 A photosensitive resin composition as in item 1 or 2, wherein the structure represented by general formula (14) is derived from a diamine.
[4] [4]
如項目1至3中任一項之感光性樹脂組合物,其中上述樹脂係聚醯亞胺前驅物。 A photosensitive resin composition as described in any one of items 1 to 3, wherein the resin is a polyimide precursor.
[5] [5]
如項目4之感光性樹脂組合物,其中上述聚醯亞胺前驅物包含以下通式(4)所表示之結構:
{式中,X1為碳數6~40之四價有機基,Y1為碳數6~40之二價有機基,n1為2~150之整數,R4與R5分別獨立地為氫原子或碳數1~40之一價有機基;其中,R4與R5中之至少一個為以下通式(5)所表示之基} {wherein, X1 is a tetravalent organic group having 6 to 40 carbon atoms, Y1 is a divalent organic group having 6 to 40 carbon atoms, n1 is an integer of 2 to 150, R4 and R5 are independently a hydrogen atom or a monovalent organic group having 1 to 40 carbon atoms; wherein at least one of R4 and R5 is a group represented by the following general formula (5)}
{式中,R6、R7與R8分別獨立地為氫原子或碳數1~3之一價有機基,並且m2為2~10之整數}。 {wherein, R 6 , R 7 and R 8 are independently a hydrogen atom or a monovalent organic group having 1 to 3 carbon atoms, and m 2 is an integer of 2 to 10}.
[6] [6]
一種感光性樹脂組合物,其包含:(A)100質量份之選自聚醯亞胺及聚醯亞胺前驅物中之至少一種樹脂;(B)0.5~10質量份之感光劑;及(C)100~300質量份之溶劑;於上述樹脂包含聚醯亞胺前驅物之情形時,上述聚醯亞胺前驅物係由以下通式(4)所表示:
{式中,X1為碳數6~40之四價有機基,Y1為碳數6~40之二價有機基,n1為2~150之整數,R4與R5分別獨立地為氫原子或碳數1~40之一價有機基;其中,R4與R5中之至少一個為以下通式(5)所表示之基} {wherein, X1 is a tetravalent organic group having 6 to 40 carbon atoms, Y1 is a divalent organic group having 6 to 40 carbon atoms, n1 is an integer of 2 to 150, R4 and R5 are independently a hydrogen atom or a monovalent organic group having 1 to 40 carbon atoms; wherein at least one of R4 and R5 is a group represented by the following general formula (5)}
{式中,R6、R7與R8分別獨立地為氫原子或碳數1~3之一價有機基, 並且m2為2~10之整數} {wherein, R 6 , R 7 and R 8 are independently a hydrogen atom or a monovalent organic group having 1 to 3 carbon atoms, and m 2 is an integer of 2 to 10}
上述樹脂包含下述通式(15)所表示之結構:
{式中,Rz分別獨立地表示可包含鹵素原子亦可形成環狀結構之碳數1~10之一價有機基,a表示0~4之整數,A分別獨立地為氧原子或硫原子,並且B為下述式中之一種:
上述樹脂包含下述通式(14)所表示之結構:
{式中,R15為碳數1~5之有機基,R16、R17及R18分別獨立地為可形成環結構之單鍵或碳數1~10之烷基、或碳數6~10之包含芳香環之有機基,m9為選自1~4中之整數,m10、m11及m12分別獨立地為選自0~4中之整數,Z2為單鍵或具有雜原子之有機基或碳數1~13之有機基,*表示與上述樹脂之主鏈的連接部}。 {wherein, R 15 is an organic group having 1 to 5 carbon atoms, R 16 , R 17 and R 18 are each independently a single bond that can form a ring structure, an alkyl group having 1 to 10 carbon atoms, or an organic group having 6 to 10 carbon atoms and containing an aromatic ring, m 9 is an integer selected from 1 to 4, m 10 , m 11 and m 12 are each independently an integer selected from 0 to 4, Z 2 is a single bond, an organic group having a heteroatom, or an organic group having 1 to 13 carbon atoms, and * represents a linking portion to the main chain of the above-mentioned resin}.
[7] [7]
一種感光性樹脂組合物,其包含:(A)100質量份之選自聚醯亞胺及聚醯亞胺前驅物中之至少一種樹脂; (B)0.5~10質量份之感光劑;及(C)100~300質量份之溶劑;於將上述感光性樹脂組合物於350℃下加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺中,將相對於包含源自四羧酸二酐與二胺之結構的重複單元之分子量,醯亞胺基之分子量所占之比率設為醯亞胺基濃度U,將脂肪族烴基之分子量之合計所占之比率設為脂肪族烴基濃度T時,U為12wt%~26wt%,且滿足下述式(1):-12.6<U-T<16.0 (1)。 A photosensitive resin composition comprising: (A) 100 parts by weight of at least one resin selected from polyimide and polyimide precursor; (B) 0.5 to 10 parts by weight of a photosensitive agent; and (C) 100 to 300 parts by weight of a solvent; the polyimide cured film obtained by heating and curing the photosensitive resin composition at 350°C is In the amine, when the ratio of the molecular weight of the imide group to the molecular weight of the repeating unit containing the structure derived from tetracarboxylic dianhydride and diamine is set as the imide group concentration U, and the ratio of the total molecular weight of the aliphatic hydrocarbon group is set as the aliphatic hydrocarbon group concentration T, U is 12wt%~26wt%, and satisfies the following formula (1): -12.6<U-T<16.0 (1).
[8] [8]
一種感光性樹脂組合物,其包含:(A)100質量份之選自聚醯亞胺及聚醯亞胺前驅物中之至少一種樹脂;(B)0.5~10質量份之感光劑;及(C)100~300質量份之溶劑;於將(A)聚醯亞胺前驅物於230℃下加熱及硬化而獲得之聚醯亞胺之IR(Infrared Radiation,紅外線)光譜中,將處於1450cm-1以上且1550cm-1以下之範圍內之吸收峰之最大峰強度設為Ph1,將第二強度之峰強度設為Ph2,將1380cm-1附近之峰強度設為Im1,將Ph1標準化為1時,滿足下述式(2):0.34≦Ph2×Im1≦1.2 (2)。 A photosensitive resin composition comprises: (A) 100 parts by weight of at least one resin selected from polyimide and polyimide precursor; (B) 0.5-10 parts by weight of a photosensitive agent; and (C) 100-300 parts by weight of a solvent; in the IR (Infrared Radiation) spectrum of the polyimide obtained by heating and curing the polyimide precursor (A) at 230° C., the maximum peak intensity of the absorption peak in the range of 1450 cm -1 to 1550 cm -1 is defined as Ph 1 , the peak intensity of the second intensity is defined as Ph 2 , the peak intensity near 1380 cm -1 is defined as Im 1 , and the peak intensity near 1550 cm -1 is defined as Ph 2 . When 1 is normalized to 1, the following formula (2) is satisfied: 0.34≦Ph 2 ×Im 1 ≦1.2 (2).
[9] [9]
如項目1至8中任一項之感光性樹脂組合物,其中上述樹脂係四羧酸二酐與二胺之反應物。 A photosensitive resin composition as described in any one of items 1 to 8, wherein the resin is a reaction product of tetracarboxylic dianhydride and diamine.
[10] [10]
如項目9之感光性樹脂組合物,其中構成上述樹脂之上述四羧酸二酐之至少一種、及上述二胺之至少一種具有脂肪族烴基。 A photosensitive resin composition as in item 9, wherein at least one of the tetracarboxylic dianhydrides and at least one of the diamines constituting the resin have an aliphatic hydrocarbon group.
[11] [11]
如項目1至10中任一項之感光性樹脂組合物,其進而包含(D)矽烷偶合劑。 A photosensitive resin composition as described in any one of items 1 to 10, further comprising (D) a silane coupling agent.
[12] [12]
如項目1至11中任一項之感光性樹脂組合物,其進而包含(E)自由基聚合性化合物。 A photosensitive resin composition as described in any one of items 1 to 11, further comprising (E) a free radical polymerizable compound.
[13] [13]
如項目12之感光性樹脂組合物,其特徵在於:(E)自由基聚合性化合物具有烷基。 The photosensitive resin composition of item 12 is characterized in that: (E) the free radical polymerizable compound has an alkyl group.
[14] [14]
如項目1至13中任一項之感光性樹脂組合物,其進而包含(F)熱交聯劑。 The photosensitive resin composition of any one of items 1 to 13 further comprises (F) a thermal crosslinking agent.
[15] [15]
如項目1至14中任一項之感光性樹脂組合物,其進而包含(G)填料。 A photosensitive resin composition as described in any one of items 1 to 14, further comprising (G) a filler.
[16] [16]
聚醯亞胺硬化膜之製造方法,其包含以下步驟:將如項目1至15中任一項之感光性樹脂組合物塗佈於基板上,而於該基板上形成感光性樹脂層之步驟;對所獲得之上述感光性樹脂層進行加熱及乾燥之步驟;對加熱及乾燥後之上述感光性樹脂層進行曝光之步驟; 對曝光後之上述感光性樹脂層進行顯影之步驟;及對顯影後之上述感光性樹脂層進行加熱處理,而形成聚醯亞胺硬化膜之步驟。 A method for producing a polyimide cured film, comprising the following steps: applying a photosensitive resin composition as described in any one of items 1 to 15 on a substrate to form a photosensitive resin layer on the substrate; heating and drying the obtained photosensitive resin layer; exposing the heated and dried photosensitive resin layer; developing the exposed photosensitive resin layer; and heating the developed photosensitive resin layer to form a polyimide cured film.
[17] [17]
如項目16之聚醯亞胺硬化膜之製造方法,其中上述塗佈~上述顯影步驟係以於上述顯影步驟中獲得膜厚10μm~15μm之感光性樹脂層之方式進行,顯影時之顯影時間為30秒以下。 As in the method for manufacturing a polyimide cured film of item 16, the coating and developing steps are performed in such a way that a photosensitive resin layer with a film thickness of 10 μm to 15 μm is obtained in the developing step, and the developing time during the developing is less than 30 seconds.
[18] [18]
一種聚醯亞胺硬化膜,其藉由擾動方式分體圓柱諧振器法所得之頻率40GHz之介電損耗正切為0.003~0.014,且滿足下述式(3):3<tanδ40×WVTR<10 (3) A polyimide cured film having a dielectric loss tangent of 0.003-0.014 at a frequency of 40 GHz obtained by a perturbation split cylindrical resonator method and satisfying the following formula (3): 3<tanδ 40 ×WVTR<10 (3)
{式中,tanδ40表示藉由擾動方式分體圓柱諧振器法所得之頻率40GHz下之介電損耗正切,WVTR表示換算成膜厚10μm之聚醯亞胺硬化膜之透濕度}。 {wherein, tanδ 40 represents the dielectric loss tangent at a frequency of 40 GHz obtained by the perturbation split cylindrical resonator method, and WVTR represents the moisture permeability of the polyimide cured film converted to a film thickness of 10 μm}.
[19] [19]
如項目1至15中任一項之感光性樹脂組合物,其中上述感光性樹脂組合物用於再配線層用途。 A photosensitive resin composition as described in any one of items 1 to 15, wherein the photosensitive resin composition is used for redistribution layer purposes.
藉由使用本發明之感光性樹脂組合物,可製造凸紋圖案之解像性優異且具有低介電特性、低透濕性、及良好之耐化學品性之硬化樹脂膜。藉由使用具有特定之末端交聯基與脂肪族烴基之聚醯亞胺前驅物,預烘烤膜對顯影液之溶解性提高,藉此凸紋圖案之解像性得到改善。又,硬化膜中 之疏水性與交聯密度提高,藉此透濕度降低,耐化學品性提高,此外排除體積增大,藉此介電損耗正切降低。 By using the photosensitive resin composition of the present invention, a cured resin film having excellent resolution of relief patterns and low dielectric properties, low moisture permeability, and good chemical resistance can be produced. By using a polyimide precursor having a specific terminal crosslinking group and aliphatic hydrocarbon group, the solubility of the pre-baked film in the developer is improved, thereby improving the resolution of the relief pattern. In addition, the hydrophobicity and crosslinking density in the cured film are improved, thereby reducing the moisture permeability and improving the chemical resistance. In addition, the exclusion volume is increased, thereby reducing the dielectric loss tangent.
圖1係將聚醯亞胺前驅物於230℃下加熱硬化而獲得之聚醯亞胺之IR光譜之例。 Figure 1 is an example of the IR spectrum of polyimide obtained by curing the polyimide precursor at 230°C.
以下,對本發明之實施方式詳細地進行說明。通過本說明書,於通式中以相同符號表示之結構於在分子中存在複數個之情形時,只要未另外規定,則分別獨立地選擇,可相互相同,亦可不同。又,於不同通式中以共同符號表示之結構只要未另外規定,亦分別獨立地選擇,可相互相同,亦可不同。 The following is a detailed description of the implementation of the present invention. In this specification, when there are multiple structures represented by the same symbol in the general formula in a molecule, unless otherwise specified, they are independently selected and may be the same or different. In addition, structures represented by the same symbol in different general formulas are also independently selected and may be the same or different unless otherwise specified.
本發明之感光性樹脂組合物含有(A)100質量份之具有特定結構之選自聚醯亞胺及聚醯亞胺前驅物中之至少一種樹脂、(B)0.5~10質量份之光聚合起始劑、及(C)50~500質量份之溶劑。又,本發明之感光性樹脂組合物除上述成分以外,視需要進而含有(D)矽烷偶合劑、(E)含乙烯性不飽和基之化合物、(F)熱交聯劑、(G)填料、其他成分。 The photosensitive resin composition of the present invention contains (A) 100 parts by weight of at least one resin selected from polyimide and polyimide precursors having a specific structure, (B) 0.5 to 10 parts by weight of a photopolymerization initiator, and (C) 50 to 500 parts by weight of a solvent. In addition, the photosensitive resin composition of the present invention may further contain (D) a silane coupling agent, (E) a compound containing an ethylenically unsaturated group, (F) a thermal crosslinking agent, (G) a filler, and other components as needed in addition to the above components.
就解像度、透濕度及低介電損耗正切之觀點而言,(A)選自聚醯亞胺 及聚醯亞胺前驅物中之至少一種樹脂較佳為包含下述通式(14)所表示之結構。 From the viewpoint of resolution, moisture permeability and low dielectric loss tangent, (A) at least one resin selected from polyimide and polyimide precursor preferably comprises a structure represented by the following general formula (14).
{式中,R15為碳數1~5之有機基,R16、R17及R18分別獨立地為可形成環結構之單鍵或碳數1~10之烷基、或碳數6~10之包含芳香環之有機基,m9為選自1~4中之整數,m10、m11及m12分別獨立地為選自0~4中之整數,Z2為單鍵或具有雜原子之有機基或碳數1~13之有機基,*表示與上述樹脂之主鏈的連接部}。 {wherein, R 15 is an organic group having 1 to 5 carbon atoms, R 16 , R 17 and R 18 are each independently a single bond that can form a ring structure, an alkyl group having 1 to 10 carbon atoms, or an organic group having 6 to 10 carbon atoms and containing an aromatic ring, m 9 is an integer selected from 1 to 4, m 10 , m 11 and m 12 are each independently an integer selected from 0 to 4, Z 2 is a single bond, an organic group having a heteroatom, or an organic group having 1 to 13 carbon atoms, and * represents a connecting portion to the main chain of the above-mentioned resin}.
上述通式(14)中,Z2較佳為選自單鍵或具有雜原子之有機基或碳數1~13之有機基中之結構,具有雜原子之有機基較佳為選自下述式之結構。具有雜原子之有機基係具有選自N、O、P、S、Cl、I、Br中之至少1個雜原子之有機基。作為有機基,可例舉不飽和烴、及飽和烴,更佳為飽和烴。有機基較佳為碳數1~20,更佳為碳數1~10。 In the above general formula (14), Z2 is preferably a structure selected from a single bond or an organic group having a heteroatom or an organic group having 1 to 13 carbon atoms, and the organic group having a heteroatom is preferably a structure selected from the following formula. The organic group having a heteroatom is an organic group having at least one heteroatom selected from N, O, P, S, Cl, I, and Br. Examples of the organic group include unsaturated hydrocarbons and saturated hydrocarbons, and more preferably saturated hydrocarbons. The organic group preferably has 1 to 20 carbon atoms, and more preferably has 1 to 10 carbon atoms.
藉由包含上述通式(14)之結構,可獲得凸紋圖案之解像度較佳且透濕度較低之硬化膜。理論上雖不受約束,但認為藉由於芳香環中導入有機基,聚醯亞胺前驅物對顯影液之溶解性提高,容易確保與曝光部位之對比度,凸紋圖案之解像度提高。又,理論上雖不受約束,但認為藉由於芳香環中導入有機基,膜之疏水性提高,而不易使濕度透過。 By including the structure of the above general formula (14), a cured film with better resolution of relief patterns and lower moisture permeability can be obtained. Although theoretically not constrained, it is believed that by introducing an organic group into the aromatic ring, the solubility of the polyimide precursor in the developer is improved, and it is easy to ensure the contrast with the exposed part, and the resolution of the relief pattern is improved. In addition, although theoretically not constrained, it is believed that by introducing an organic group into the aromatic ring, the hydrophobicity of the film is improved, and it is not easy for moisture to pass through.
作為上述通式(14)之結構之例,可例舉選自由下述通式(9)所組成之群中之至少一種結構。 As an example of the structure of the above general formula (14), at least one structure selected from the group consisting of the following general formula (9) can be cited.
於上述式(14)之結構係源自製備聚醯亞胺及聚醯亞胺前驅物時之四羧酸二酐之情形時,較佳為包含選自由下述通式(10)所組成之群中之至少一種結構。 When the structure of the above formula (14) is derived from tetracarboxylic dianhydride when preparing polyimide and polyimide precursor, it is preferably composed of at least one structure selected from the group consisting of the following general formula (10).
於上述式(14)之結構係源自製備聚醯亞胺及聚醯亞胺前驅物時之二胺化合物之情形時,較佳為包含選自由下述通式(11)所組成之群中之至少一種結構。 When the structure of the above formula (14) is derived from a diamine compound used in the preparation of polyimide and polyimide precursor, it is preferably a structure selected from the group consisting of the following general formula (11).
上述通式(14)之結構並不限定於上述(9)~(11)中所例舉之結構。上述結構可為1種,亦可為2種以上之組合。 The structure of the general formula (14) is not limited to the structures listed in (9) to (11) above. The above structures can be one or a combination of two or more.
就解像度、透濕度及低介電損耗正切之觀點而言,(A)選自聚醯亞胺及聚醯亞胺前驅物中之至少一種樹脂亦較佳為包含下述通式(15)所表示之結構。 From the viewpoints of resolution, moisture permeability and low dielectric loss tangent, (A) at least one resin selected from polyimide and polyimide precursor is preferably a structure represented by the following general formula (15).
{式中,Rz分別獨立地表示可包含鹵素原子亦可形成環狀結構之碳數1~10之一價有機基,a表示0~4之整數,A分別獨立地為氧原子或硫原子,並且B為單鍵或下述式中之1種:[化14]
本發明之感光性樹脂組合物將感光性樹脂組合物加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺中之醯亞胺基濃度U為12wt%~26wt%。於本案說明書中,「醯亞胺基濃度U」係指於將感光性樹脂組合物於350℃下加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺中,相對於包含源自四羧酸二酐與二胺化合物之結構的重複單元之分子量,醯亞胺基之分子量所占之比率。將於350℃下進行加熱及硬化作為條件之原因在於將使聚醯亞胺前驅物幾乎100%醯亞胺化之狀態作為基準,藉此來明確脂肪族烴基濃度T之基準,並非意圖將感光性樹脂組合物於實際使用中於350℃下進行加熱及硬化。 The photosensitive resin composition of the present invention heats and hardens the photosensitive resin composition to obtain a cured polyimide film having an amide group concentration U of 12 wt% to 26 wt%. In the specification of the present invention, "amide group concentration U" refers to the ratio of the molecular weight of the amide group to the molecular weight of the repeating unit having a structure derived from tetracarboxylic dianhydride and a diamine compound in the cured polyimide film obtained by heating and hardening the photosensitive resin composition at 350°C. The reason for setting heating and curing at 350°C as a condition is to use the state where the polyimide precursor is almost 100% imidized as a standard to clarify the standard of aliphatic hydrocarbon concentration T. It is not intended to heat and cure the photosensitive resin composition at 350°C in actual use.
若醯亞胺基濃度U為12.0wt%以上,則有凸紋圖案之解像度良好之傾向。醯亞胺基濃度U較佳為12.5wt%以上,更佳為13.5wt%以上。另一方面,藉由使醯亞胺基濃度U為26wt%以下,有所獲得之聚醯亞胺硬化膜之介電損耗正切良好之傾向。醯亞胺基濃度U更佳為23.0wt%以下,進而較佳為21.0wt%以下。 If the imide group concentration U is 12.0wt% or more, the embossed pattern tends to have a good resolution. The imide group concentration U is preferably 12.5wt% or more, and more preferably 13.5wt% or more. On the other hand, by making the imide group concentration U less than 26wt%, the dielectric loss tangent of the obtained polyimide cured film tends to be good. The imide group concentration U is more preferably 23.0wt% or less, and further preferably 21.0wt% or less.
聚醯亞胺硬化膜之重複單元中之醯亞胺基濃度U係使用製備聚醯亞胺前驅物時所使用之四羧酸二酐之分子量與二胺化合物之分子量,並由下述式(I)所表示:70.02×2/[Mw(A)+Mw(B)-36]×100 (I) The imide group concentration U in the repeating unit of the polyimide cured film is the molecular weight of the tetracarboxylic dianhydride and the molecular weight of the diamine compound used in preparing the polyimide precursor, and is represented by the following formula (I): 70.02×2/[Mw(A)+Mw(B)-36]×100 (I)
{式(I)中,Mw(A)表示四羧酸二酐之分子量,並且Mw(B)表示二胺 之分子量}。再者,於使用2種以上之四羧酸二酐及/或二胺化合物之情形時,例如於使用2種四羧酸二酐及/或二胺類進行製備時,係由下述式(II)所表示:70.02×2/[Mw(A1)×a1+Mw(A2)×a2+Mw(B1)×b1+Mw(B2)×b2-36]×100 (II) {In formula (I), Mw(A) represents the molecular weight of tetracarboxylic dianhydride, and Mw(B) represents the molecular weight of diamine}. Furthermore, when two or more tetracarboxylic dianhydride and/or diamine compounds are used, for example, when two tetracarboxylic dianhydrides and/or diamines are used for preparation, it is represented by the following formula (II): 70.02×2/[Mw(A1)× a1 +Mw(A2)× a2 +Mw(B1)× b1 +Mw(B2)× b2-36 ]×100 (II)
{式(II)中,Mw(A1)表示第一四羧酸二酐之分子量,Mw(A2)表示第二四羧酸二酐之分子量,a1表示第一四羧酸二酐之含量,a2表示第二四羧酸二酐之含量,Mw(B1)表示第一二胺化合物之分子量,Mw(B2)表示第二二胺化合物之分子量,b1表示第一二胺化合物之含量,並且b2表示第二二胺化合物之含量;其中,a1、a2、b1、b2分別滿足a1+a2=1、b1+b2=1}。於使用3種以上之四羧酸二酐及/或二胺類之情形時亦以相同之方式求出。於原料使用四羧酸及/或四羧醯氯之情形時,使用對應之四羧酸二酐之質量來計算。 {In formula (II), Mw(A1) represents the molecular weight of the first tetracarboxylic dianhydride, Mw(A2) represents the molecular weight of the second tetracarboxylic dianhydride, a1 represents the content of the first tetracarboxylic dianhydride, a2 represents the content of the second tetracarboxylic dianhydride, Mw(B1) represents the molecular weight of the first diamine compound, Mw(B2) represents the molecular weight of the second diamine compound, b1 represents the content of the first diamine compound, and b2 represents the content of the second diamine compound; wherein a1 , a2 , b1 , and b2 satisfy a1 + a2 =1 and b1 + b2 =1, respectively}. When three or more tetracarboxylic dianhydrides and/or diamines are used, the same method is used to obtain the value. When tetracarboxylic acids and/or tetracarboxylic acid chlorides are used as raw materials, the corresponding mass of tetracarboxylic dianhydrides is used for calculation.
聚醯亞胺及/或聚醯亞胺前驅物樹脂亦可具有選自由下述通式(1)~(3)所組成之群中之至少一個末端結構。 The polyimide and/or polyimide precursor resin may also have at least one terminal structure selected from the group consisting of the following general formulas (1) to (3).
[化15]
{式中,W為2~3價有機基,R1~R3分別獨立地為氫原子或碳數1~3之一價有機基,m1為1~2之整數,m2為2~10之整數,*意指鍵結於樹脂之主鏈}。藉由使聚醯亞胺及/或聚醯亞胺前驅物具有此種末端結構,可獲得具有低介電特性、低透濕性、及良好之耐化學品性且高解像度之負型感光性樹脂組合物。 {W is a 2-3 valent organic group, R 1 to R 3 are independently a hydrogen atom or a univalent organic group with 1 to 3 carbon atoms, m 1 is an integer of 1 to 2, m 2 is an integer of 2 to 10, and * means bonding to the main chain of the resin}. By making the polyimide and/or polyimide precursor have such a terminal structure, a negative photosensitive resin composition with low dielectric properties, low moisture permeability, good chemical resistance and high resolution can be obtained.
W之結構並無特別限定,較佳為重量平均分子量未達300之2~3價有機基,更佳為碳數1~5、進而較佳為碳數1~3之2~3價有機基。 The structure of W is not particularly limited, but is preferably a 2-3 valent organic group with a weight average molecular weight of less than 300, more preferably a 2-3 valent organic group with 1-5 carbon atoms, and even more preferably a 2-3 valent organic group with 1-3 carbon atoms.
(A)聚醯亞胺前驅物亦可於主鏈之末端具有聚合性基。具有聚合性基之(A)聚醯亞胺前驅物較佳為具有下述通式所表示之結構。 The (A) polyimide precursor may also have a polymerizable group at the end of the main chain. The (A) polyimide precursor having a polymerizable group preferably has a structure represented by the following general formula.
{式(E1)中,a1包含醯胺鍵、醯亞胺鍵、脲鍵、胺基甲酸酯鍵之至少1 個鍵,b1為利用熱或光而交聯之反應性取代基,e1為碳數1~30之一價有機基,R19、R22分別獨立地為氫原子或碳數1~30之一價有機基,R20、R21分別獨立地為氫原子、碳數1~30之一價有機基、芳香族環或脂肪族環之一部分之任一者;其中,R20與R21不會同時為氫原子}。 {In formula (E1), a1 includes at least one of an amide bond, an imide bond, a urea bond, and a urethane bond, b1 is a reactive substituent crosslinked by heat or light, e1 is a monovalent organic group having 1 to 30 carbon atoms, R19 and R22 are each independently a hydrogen atom or a monovalent organic group having 1 to 30 carbon atoms, R20 and R21 are each independently a hydrogen atom, a monovalent organic group having 1 to 30 carbon atoms, or a portion of an aromatic ring or an aliphatic ring; wherein R20 and R21 are not both hydrogen atoms}.
(式中,f1包含醯胺鍵、醯亞胺鍵、脲鍵、胺基甲酸酯鍵、酯鍵之至少1個鍵,g1為利用熱或光而交聯之反應性取代基,R23~R27分別獨立地為氫原子、碳數1~30之一價有機基或一起形成芳香族環或脂肪族環;其中,R24、R25、R26不會同時成為氫原子)。藉由使聚醯亞胺前驅物於此種末端具有聚合性基,可獲得具有低介電特性、低透濕性、及良好之耐化學品性且高解像度之負型感光性樹脂組合物。 (In the formula, f1 includes at least one of an amide bond, an imide bond, a urea bond, a urethane bond, and an ester bond; g1 is a reactive substituent that is crosslinked by heat or light; R23 to R27 are independently a hydrogen atom, a monovalent organic group having 1 to 30 carbon atoms, or together form an aromatic ring or an aliphatic ring; wherein R24 , R25 , and R26 will not be hydrogen atoms at the same time). By providing the polyimide precursor with a polymerizable group at such a terminal, a negative photosensitive resin composition having low dielectric properties, low moisture permeability, good chemical resistance, and high resolution can be obtained.
f1較佳為包含醯胺基、醯亞胺鍵、脲基及胺基甲酸酯基之至少1個基。當f1為酯基時,容易水解,因此可能不會交聯。該等4個基(醯胺基、醯亞胺鍵、脲基及胺基甲酸酯基)難以被水解,因此耐化學品性較高。 f1 is preferably at least one group including an amide group, an imide bond, a urea group, and a carbamate group. When f1 is an ester group, it is easily hydrolyzed and thus may not crosslink. These four groups (amide group, imide bond, urea group, and carbamate group) are difficult to be hydrolyzed and thus have higher chemical resistance.
利用熱或光而交聯之反應性取代基b1例如較佳為選自丙烯醯基、甲基丙烯醯基、乙烯基、烯基、環烯基、烷二烯基、環烷二烯基、苯乙烯基、乙炔基、亞胺基、異氰酸基、氰酸基、環烷基、環氧基、氧雜環丁基、碳酸酯基、羥基、巰基、羥甲基、及烷氧基烷基中之至少一個。就膜 厚均勻性之觀點而言,b1較佳為選自丙烯醯基、甲基丙烯醯基、乙烯基、烯基、環烯基、烷二烯基、環烷二烯基、苯乙烯基、乙炔基中之至少一個。尤佳為甲基丙烯醯基。 The reactive substituent b1 crosslinked by heat or light is preferably at least one selected from acryl, methacryl, vinyl, alkenyl, cycloalkenyl, alkadienyl, cycloalkadienyl, styryl, ethynyl, imino, isocyanate, cyanate, cycloalkyl, epoxide, cyclobutyl, carbonate, hydroxyl, oxadienyl, hydroxymethyl, and alkoxyalkyl. From the viewpoint of film thickness uniformity, b1 is preferably at least one selected from acryl, methacryl, vinyl, alkenyl, cycloalkenyl, alkadienyl, cycloalkadienyl, styryl, and ethynyl. Methacryl is particularly preferred.
利用熱或光而交聯之反應性取代基g1例如係選自丙烯醯基、甲基丙烯醯基、乙烯基、烯基、環烯基、烷二烯基、環烷二烯基、苯乙烯基、乙炔基、亞胺基、異氰酸基、氰酸基、環烷基、環氧基、氧雜環丁基、碳酸酯基、羥基、巰基、羥甲基、及烷氧基烷基中之至少一個。就膜厚均勻性之觀點而言,g1較佳為選自丙烯醯基、甲基丙烯醯基、乙烯基、烯基、環烯基、烷二烯基、環烷二烯基、苯乙烯基、乙炔基中之至少一個。g1尤佳為甲基丙烯醯基。 The reactive substituent g1 crosslinked by heat or light is, for example, at least one selected from acryl, methacryl, vinyl, alkenyl, cycloalkenyl, alkadienyl, cycloalkadienyl, styryl, ethynyl, imino, isocyanate, cyanate, cycloalkyl, epoxide, cyclobutylene, carbonate, hydroxyl, oxadienyl, hydroxymethyl, and alkoxyalkyl. From the viewpoint of film thickness uniformity, g1 is preferably at least one selected from acryl, methacryl, vinyl, alkenyl, cycloalkenyl, alkadienyl, cycloalkadienyl, styryl, and ethynyl. More preferably, g1 is methacryl.
以下示出具有利用熱或光而反應之反應性取代基且具有亦會與羧基反應之部位之化合物、及經反應性取代基改性而成之聚醯亞胺前驅物之主鏈末端之具體例。 The following are specific examples of compounds having a reactive substituent that reacts with heat or light and having a site that also reacts with a carboxyl group, and the main chain terminal of a polyimide precursor modified with a reactive substituent.
對感光性樹脂組合物進行加熱及硬化而獲得之聚醯亞胺硬化膜之脂肪族烴基濃度T為較佳為4wt%~35wt%。於本案說明書中,「脂肪族烴基濃度T」係指於將感光性樹脂組合物於350℃下加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺中,相對於包含四羧酸二酐與二胺化合物之重複單元之分子量,脂肪族烴基之分子量之合計所占之比率。將於350℃下進行加熱及硬化作為基準之原因在於藉由將使聚醯亞胺前驅物幾乎100%醯亞胺化之狀態作為基準,容易調整脂肪族烴基濃度T之調整,並非意圖將 感光性樹脂組合物於實際使用中於350℃下進行加熱及硬化。此處,「脂肪族烴基」係自聚醯亞胺前驅物主鏈分支之不包含雜原子之具有選自由飽和脂肪族鏈、不飽和脂肪族鏈、及脂環式結構所組成之群中之至少一個結構之烴基,可為直鏈或支鏈之任一者。構成主鏈之一部分之伸烷基骨架之部分、構成主鏈之一部分之四級碳(2取代且構成主鏈之一部分之碳)不包含於脂肪族烴基濃度之算出中之「脂肪族烴基」中。自主鏈分支之構成側鏈部分之脂肪族烴基可為飽和或不飽和,亦可為鏈狀或脂環式,且包含於脂肪族烴基濃度之算出中之「脂肪族烴基」中。作為「脂肪族烴基」之結構例,可例舉:下述通式(A1)、下述通式(A2)、及下述通式(A3)所表示之結構。 The aliphatic hydrocarbon concentration T of the polyimide cured film obtained by heating and curing the photosensitive resin composition is preferably 4wt% to 35wt%. In the specification of this case, "aliphatic hydrocarbon concentration T" refers to the ratio of the total molecular weight of aliphatic hydrocarbons in the polyimide of the polyimide cured film obtained by heating and curing the photosensitive resin composition at 350°C to the molecular weight of the repeating units including tetracarboxylic dianhydride and diamine compound. The reason for heating and curing at 350°C as a standard is that by taking the state of almost 100% imidization of the polyimide precursor as a standard, it is easy to adjust the aliphatic hydrocarbon concentration T, and it is not intended to heat and cure the photosensitive resin composition at 350°C in actual use. Here, "aliphatic hydrocarbon" is a hydrocarbon group branched from the main chain of the polyimide precursor, which does not contain a heteroatom and has at least one structure selected from the group consisting of a saturated aliphatic chain, an unsaturated aliphatic chain, and an alicyclic structure, and can be either a straight chain or a branched chain. The part of the alkylene skeleton that constitutes part of the main chain and the quaternary carbon (carbon that is substituted with two and constitutes part of the main chain) that constitutes part of the main chain are not included in the "aliphatic hydrocarbons" in the calculation of the aliphatic hydrocarbon concentration. The aliphatic hydrocarbons that constitute the side chain branching from the main chain may be saturated or unsaturated, and may be chain or alicyclic, and are included in the "aliphatic hydrocarbons" in the calculation of the aliphatic hydrocarbon concentration. As examples of the structure of the "aliphatic hydrocarbon", there are the structures represented by the following general formula (A1), the following general formula (A2), and the following general formula (A3).
通式(A1)~(A3)中,L為單鍵或者可為直鏈或支鏈之飽和烴基、直鏈或支鏈之不飽和烴基之任一者之a價有機基,b為1~6之整數,Ra1為可具有環結構之碳數1~8之有機基或氫原子。*為對主鏈結構之連接基。 In the general formulas (A1) to (A3), L is a single bond or an a-valent organic group which may be a linear or branched saturated hydrocarbon group or a linear or branched unsaturated hydrocarbon group, b is an integer of 1 to 6, and R a1 is an organic group having 1 to 8 carbon atoms or a hydrogen atom which may have a ring structure. * is a linking group to the main chain structure.
就聚醯亞胺硬化膜之介電損耗正切之觀點而言,脂肪族烴基較佳為碳 數1~3之一價脂肪族飽和烴基,例如具有甲基。若脂肪族烴基濃度T為4wt%以上,則有聚醯亞胺硬化膜之介電損耗正切良好之傾向。脂肪族烴基濃度T較佳為5wt%以上,更佳為7wt%以上,進而較佳為8wt%以上。藉由使脂肪族烴基濃度T為5wt%以上,有透濕度良好之傾向。另一方面,藉由使脂肪族烴基濃度T為35wt%以下,有所獲得之聚醯亞胺硬化膜之解像性與透濕度良好之傾向。脂肪族烴基濃度T更佳為28wt%以下,更佳為17wt%以下,進而較佳為12%以下。 From the viewpoint of the dielectric loss tangent of the polyimide cured film, the aliphatic hydrocarbon group is preferably a monovalent aliphatic saturated hydrocarbon group having 1 to 3 carbon atoms, for example, a methyl group. If the aliphatic hydrocarbon group concentration T is 4wt% or more, the dielectric loss tangent of the polyimide cured film tends to be good. The aliphatic hydrocarbon group concentration T is preferably 5wt% or more, more preferably 7wt% or more, and further preferably 8wt% or more. By making the aliphatic hydrocarbon group concentration T 5wt% or more, there is a tendency for good moisture permeability. On the other hand, by making the aliphatic hydrocarbon group concentration T 35wt% or less, the resolution and moisture permeability of the obtained polyimide cured film tend to be good. The aliphatic hydrocarbon concentration T is preferably below 28wt%, more preferably below 17wt%, and further preferably below 12%.
脂肪族烴基濃度T係使用製備聚醯胺及/或聚醯亞胺前驅物時所使用之四羧酸二酐之分子量與二胺化合物之分子量,並由下述式(I)所表示:[Mw(P)+Mw(Q)]/[Mw(A)+Mw(B)-36]×100 (I) The aliphatic hydrocarbon concentration T is the molecular weight of the tetracarboxylic dianhydride and the molecular weight of the diamine compound used in the preparation of the polyamide and/or polyimide precursor, and is represented by the following formula (I): [Mw(P)+Mw(Q)]/[Mw(A)+Mw(B)-36]×100 (I)
{式(I)中,Mw(P)表示四羧酸二酐中之脂肪族烴基之分子量之和,Mw(Q)表示二胺化合物中之脂肪族烴基之分子量之和,Mw(A)表示四羧酸二酐之分子量,並且Mw(B)表示二胺化合物之分子量}。 {In formula (I), Mw(P) represents the sum of the molecular weights of aliphatic hydrocarbon groups in tetracarboxylic dianhydride, Mw(Q) represents the sum of the molecular weights of aliphatic hydrocarbon groups in diamine compounds, Mw(A) represents the molecular weight of tetracarboxylic dianhydride, and Mw(B) represents the molecular weight of diamine compounds}.
於使用2種以上之四羧酸二酐及/或二胺化合物之情形時,例如於使用2種四羧酸二酐及2種二胺化合物之情形時,係由下述式(II)所表示:[Mw(P1)×a1+Mw(P2)×a2+Mw(Q1)×b1+Mw(Q2)×b2]/[Mw(A1)×a1+Mw(A2)×a2+Mw(B1)×b1+Mw(B2)×b2-36]×100 (II) When two or more tetracarboxylic dianhydrides and/or diamine compounds are used, for example, when two tetracarboxylic dianhydrides and two diamine compounds are used, it is represented by the following formula (II): [Mw(P1)× a1 +Mw(P2)× a2 +Mw(Q1)× b1 +Mw(Q2)× b2 ]/[Mw(A1)× a1 +Mw(A2)× a2 +Mw(B1)× b1 +Mw(B2)× b2-36 ]×100 (II)
{式(II)中,Mw(P1)表示第一四羧酸二酐中之脂肪族烴基之分子量之和,Mw(P2)表示第二四羧酸二酐中之脂肪族烴基之分子量之和,Mw(Q1)表示第一二胺化合物中之脂肪族烴基之分子量之和,Mw(Q2)表示第二二胺化合物中之脂肪族烴基之分子量之和;Mw(A1)表示第一四羧 酸二酐之分子量,Mw(A2)表示第二四羧酸二酐之分子量,a1表示第一四羧酸二酐之含有比,a2表示第二四羧酸二酐之含有比;Mw(B1)表示第一二胺化合物之分子量,Mw(B2)表示第二二胺化合物之分子量,b1表示第一二胺化合物之含有比,並且b2表示第二二胺化合物之含有比;又,a1、a2、b1、b2分別滿足a1+a2=1、b1+b2=1}。於使用3種以上之四羧酸二酐及/或二胺化合物之情形時,亦以相同之方式求出。於原料中使用四羧酸及/或四羧醯氯之情形時,使用對應之四羧酸二酐之分子量來計算。 {In formula (II), Mw(P1) represents the sum of the molecular weights of the aliphatic hydrocarbon groups in the first tetracarboxylic dianhydride, Mw(P2) represents the sum of the molecular weights of the aliphatic hydrocarbon groups in the second tetracarboxylic dianhydride, Mw(Q1) represents the sum of the molecular weights of the aliphatic hydrocarbon groups in the first diamine compound, and Mw(Q2) represents the sum of the molecular weights of the aliphatic hydrocarbon groups in the second diamine compound; Mw(A1) represents the molecular weight of the first tetracarboxylic dianhydride, Mw(A2) represents the molecular weight of the second tetracarboxylic dianhydride, a1 represents the content ratio of the first tetracarboxylic dianhydride, and a2 represents the content ratio of the second tetracarboxylic dianhydride; Mw(B1) represents the molecular weight of the first diamine compound, Mw(B2) represents the molecular weight of the second diamine compound, b1 represents the content ratio of the first diamine compound, and b2 represents the content ratio of the second diamine compound; and a1 , a2 , b1 , and b2 respectively satisfy a1 +a2. b2 =1, b1 + b2 =1}. When three or more tetracarboxylic dianhydrides and/or diamine compounds are used, the molecular weight is calculated in the same manner. When tetracarboxylic acid and/or tetracarboxylic acid chloride is used as the raw material, the molecular weight of the corresponding tetracarboxylic dianhydride is used for calculation.
較佳為四羧酸二酐及二胺化合物之至少一者具有脂肪族烴基。當二胺化合物具有脂肪族烴基時,有透濕度降低之傾向,故而較佳。當二胺化合物與四羧酸二酐之兩者具有脂肪族烴基時,有對顯影液之溶解性提高,藉此顯影速度提高之傾向,故而較佳。 It is preferred that at least one of the tetracarboxylic dianhydride and the diamine compound has an aliphatic hydrocarbon group. When the diamine compound has an aliphatic hydrocarbon group, the moisture permeability tends to decrease, so it is preferred. When both the diamine compound and the tetracarboxylic dianhydride have an aliphatic hydrocarbon group, the solubility in the developer tends to increase, thereby increasing the developing speed, so it is preferred.
於將(A)聚醯亞胺前驅物於230℃下加熱及硬化而獲得之聚醯亞胺之IR光譜中,將處於1450cm-1以上且1550cm-1以下之範圍內之吸收峰之最大峰強度設為Ph1,將第二強度之峰強度設為Ph2,將1380cm-1附近之峰強度設為Im1,將Ph1標準化成1時,較佳為滿足下述式(2):0.34≦Ph2×Im1≦1.2 (2)。 In the IR spectrum of a polyimide obtained by heating and curing the polyimide precursor (A) at 230°C, the maximum peak intensity of the absorption peak in the range of 1450 cm -1 to 1550 cm -1 is defined as Ph 1 , the peak intensity of the second intensity is defined as Ph 2 , and the peak intensity near 1380 cm -1 is defined as Im 1 . When Ph 1 is normalized to 1, the following formula (2) is preferably satisfied: 0.34≦Ph 2 ×Im 1 ≦1.2 (2).
IR光譜之測定條件係利用下述實施例所記載之方法進行。將為峰頂之低波長側與高波長側之峰強度分別低於該峰頂之峰強度之值者作為波峰,於為低波長側與高波長側之峰強度之任一者高於該峰頂之峰強度之值之情形時不作為波峰。 The measurement conditions of the IR spectrum are carried out using the method described in the following embodiment. The peak intensity of the low-wavelength side and the high-wavelength side of the peak top is lower than the peak intensity of the peak top, and the peak intensity of the low-wavelength side and the high-wavelength side is higher than the peak intensity of the peak top. It is not considered a peak.
例如,於具有圖1之曲線圖所示之IR光譜之聚醯亞胺之情形時,成為Ph1=1(1500cm-1)、Ph2=0.42(1473cm-1)、Im1=0.68(1373cm-1)。Ph1之高頻率側(1512cm-1)所出現之訊號不作為波峰。 For example, in the case of polyimide having the IR spectrum shown in the graph of Fig. 1 , Ph 1 =1 (1500 cm -1 ), Ph 2 =0.42 (1473 cm -1 ), and Im 1 =0.68 (1373 cm -1 ). The signal appearing on the high-frequency side of Ph 1 (1512 cm -1 ) does not appear as a peak.
於1450cm-1以上且1550cm-1以下之範圍內僅具有一個波峰之情形時,將Ph2設為0。1380cm-1附近之峰強度係將各波數之±10cm-1之範圍之中最大波峰之值作為峰強度。 When there is only one peak in the range of 1450 cm -1 to 1550 cm -1 , Ph 2 is set to 0. The peak intensity near 1380 cm -1 is the value of the maximum peak in the range of ±10 cm -1 of each wave number.
Ph2×Im1較佳為0.34以上,更佳為0.36以上,更佳為0.40以上,藉由為0.45以上,有解像度良好之傾向。理論上雖不受約束,但認為藉由使Ph2×Im1為0.34以上,聚醯亞胺前驅物之溶解度提高,解像度變得良好。另一方面,Ph2×Im1較佳為1.2以下,藉由為1.1以下,有介電損耗正切良好之傾向。理論上雖不受約束,但認為藉由使Ph2×Im1為1.2以下,高頻區域中之分子運動降低。 Ph 2 × Im 1 is preferably 0.34 or more, more preferably 0.36 or more, and more preferably 0.40 or more. When it is 0.45 or more, the resolution tends to be good. Although it is not limited in theory, it is considered that by making Ph 2 × Im 1 0.34 or more, the solubility of the polyimide precursor is improved, and the resolution becomes good. On the other hand, Ph 2 × Im 1 is preferably 1.2 or less. When it is 1.1 or less, the dielectric loss tangent tends to be good. Although it is not limited in theory, it is considered that by making Ph 2 × Im 1 1.2 or less, the molecular motion in the high-frequency region is reduced.
於將感光性樹脂組合物於350℃下加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺中,較佳為滿足下述式(1):-12.6<U-T<16.0 (1) In the polyimide of the polyimide cured film obtained by heating and curing the photosensitive resin composition at 350°C, it is preferred to satisfy the following formula (1): -12.6<U-T<16.0 (1)
{式中,U表示聚醯亞胺之醯亞胺基濃度,T表示聚醯亞胺之脂肪族烴基濃度}。U-T較佳為-12.6以上,更佳為-11.0以上,藉由為-10以上,有解像度較佳之傾向。U-T較佳為16.0以下,更佳為12.5以下,較佳為12.0以下,藉由為11.0以下,有透濕度優異之傾向。將於350℃下加熱及 硬化作為基準之原因在於藉由將使聚醯亞胺前驅物幾乎100%醯亞胺化之狀態作為基準,容易調整脂肪族烴基濃度T,並非意圖將感光性樹脂組合物於實際使用中於350℃下進行加熱及硬化。 {wherein, U represents the imide group concentration of the polyimide, and T represents the aliphatic hydrocarbon group concentration of the polyimide}. U-T is preferably -12.6 or more, more preferably -11.0 or more, and when it is -10 or more, there is a tendency for better resolution. U-T is preferably 16.0 or less, more preferably 12.5 or less, and more preferably 12.0 or less, and when it is 11.0 or less, there is a tendency for excellent moisture permeability. The reason for using heating and curing at 350°C as a standard is that the aliphatic hydrocarbon concentration T can be easily adjusted by using the state where the polyimide precursor is almost 100% imidized as a standard, and it is not intended to heat and cure the photosensitive resin composition at 350°C in actual use.
作為(A)聚醯亞胺前驅物,可例舉具有下述通式(4)所表示之結構單元之聚醯胺前驅物。 As the (A) polyimide precursor, there can be exemplified a polyimide precursor having a structural unit represented by the following general formula (4).
{式中,X1為碳數6~40之四價有機基,Y1為碳數6~40之二價有機基,n1為2~150之整數,R4與R5分別獨立地為氫原子或碳數1~40之一價有機基;其中,R4與R5中之至少一個為以下通式(5)所表示之基}。 {wherein, X1 is a tetravalent organic group having 6 to 40 carbon atoms, Y1 is a divalent organic group having 6 to 40 carbon atoms, n1 is an integer of 2 to 150, R4 and R5 are independently a hydrogen atom or a monovalent organic group having 1 to 40 carbon atoms; wherein at least one of R4 and R5 is a group represented by the following general formula (5)}.
{式中,R6、R7與R8分別獨立地為氫原子或碳數1~3之一價有機基,並且m2為2~10之整數}。再者,通式(4)中之R4及R5亦稱為聚醯亞胺前驅物之側鏈或側鏈結構。上述通式(5)中之R6較佳為氫原子或甲基,就感光特性之觀點而言,R7及R8較佳為氫原子。又,就感光特性之觀點而言,m2為2以上且10以下之整數,較佳為2以上且4以下之整數。 {wherein, R 6 , R 7 and R 8 are independently a hydrogen atom or a monovalent organic group having 1 to 3 carbon atoms, and m 2 is an integer of 2 to 10}. Furthermore, R 4 and R 5 in the general formula (4) are also referred to as a side chain or a side chain structure of a polyimide precursor. R 6 in the general formula (5) is preferably a hydrogen atom or a methyl group, and from the viewpoint of photosensitivity, R 7 and R 8 are preferably a hydrogen atom. Furthermore, from the viewpoint of photosensitivity, m 2 is an integer of 2 to 10, preferably an integer of 2 to 4.
就解像性與低介電特性之觀點而言,上述通式(4)所表示之(A)聚醯亞胺前驅物樹脂中之各重複單元之感光性基之比率較佳為15wt%~35 wt%。就介電特性之觀點而言,較佳為感光性基較少,就解像性之觀點而言,較佳為感光性基較多。於本案說明書中,「感光性基之比率」意指將上述通式(4)所表示之重複單元整體之分子量作為基準,構成該重複單元之含光聚合性基之化合物之分子量之比率。作為光聚合性基,例如可例舉不飽和雙鍵。 From the viewpoint of resolution and low dielectric properties, the ratio of photosensitive groups in each repeating unit in the (A) polyimide precursor resin represented by the general formula (4) is preferably 15wt%~35wt%. From the viewpoint of dielectric properties, it is better to have fewer photosensitive groups, and from the viewpoint of resolution, it is better to have more photosensitive groups. In the specification of this case, "ratio of photosensitive groups" means the ratio of the molecular weight of the compound containing photopolymerizable groups constituting the repeating unit represented by the general formula (4) as a reference. As a photopolymerizable group, for example, an unsaturated double bond can be cited.
聚醯亞胺前驅物樹脂之各重複單元之感光性基之比率係使用製備聚醯亞胺前驅物時所使用之四羧酸二酐與二胺化合物之分子量,並由下述式(I)所表示:[Mw(R)]/[Mw(A)+Mw(B)+Mw(R)-36]×100 (I) The ratio of the photosensitive groups of each repeating unit of the polyimide precursor resin is the molecular weight of the tetracarboxylic dianhydride and diamine compound used in the preparation of the polyimide precursor, and is represented by the following formula (I): [Mw(R)]/[Mw(A)+Mw(B)+Mw(R)-36]×100 (I)
{式(I)中,Mw(R)表示包含光聚合性基之化合物(含光聚合性基之化合物)之分子量之和,Mw(A)表示四羧酸二酐之分子量,並且Mw(B)表示二胺化合物之分子量}。 {In formula (I), Mw(R) represents the sum of the molecular weights of the photopolymerizable group-containing compound (photopolymerizable group-containing compound), Mw(A) represents the molecular weight of tetracarboxylic dianhydride, and Mw(B) represents the molecular weight of the diamine compound}.
再者,於使用2種以上之四羧酸二酐及/或二胺化合物之情形時,與上述脂肪族烴基濃度T之定義同樣地,根據原料之比率進行計算。 Furthermore, when two or more tetracarboxylic dianhydrides and/or diamine compounds are used, the concentration T of aliphatic hydrocarbons is calculated based on the ratio of the raw materials in the same manner as the above definition.
又,於含光聚合性基之化合物與不包含光聚合性基之化合物之共聚物之情形時,係由下述式(II)所表示:[Mw(R)×c1]/[Mw(A)+Mw(B)+Mw(R)×c1+Mw(S)×c2-36]×100 (II) In the case of a copolymer of a compound containing a photopolymerizable group and a compound not containing a photopolymerizable group, it is represented by the following formula (II): [Mw(R)×c 1 ]/[Mw(A)+Mw(B)+Mw(R)×c 1 +Mw(S)×c 2 -36]×100 (II)
{式(II)中,Mw(R)表示含光聚合性基之化合物之分子量之和,Mw(S)表示不包含光聚合性基之化合物之分子量之和,Mw(A)表示四羧酸二酐之分子量,並且Mw(B)表示二胺化合物之分子量;c1表示含光聚合性基之化合物之含量,c2表示不包含光聚合性基之化合物之含量,又,c1、c2分別滿足c1+c2=1}。於原料中使用四羧酸及/或四羧醯氯之情形時,使 用對應之四羧酸二酐之分子量進行計算。 {In formula (II), Mw(R) represents the sum of the molecular weights of the compounds containing a photopolymerizable group, Mw(S) represents the sum of the molecular weights of the compounds not containing a photopolymerizable group, Mw(A) represents the molecular weight of the tetracarboxylic dianhydride, and Mw(B) represents the molecular weight of the diamine compound; c1 represents the content of the compounds containing a photopolymerizable group, c2 represents the content of the compounds not containing a photopolymerizable group, and c1 and c2 respectively satisfy c1 + c2 =1}. When tetracarboxylic acid and/or tetracarboxylic acid chloride are used as the raw materials, the molecular weight of the corresponding tetracarboxylic dianhydride is used for calculation.
就感光性樹脂組合物之感光特性及機械特性之觀點而言,上述通式(4)中之n1較佳為3~100之整數,更佳為5~70之整數。 From the viewpoint of the photosensitivity and mechanical properties of the photosensitive resin composition, n1 in the general formula (4) is preferably an integer of 3 to 100, and more preferably an integer of 5 to 70.
上述通式(4)中,就兼顧耐熱性與感光特性之方面而言,X1所表示之四價有機基較佳為碳數6~40之有機基,更佳為-COOR1基及-COOR2基與-CONH-基相互位於鄰位之芳香族基或脂環式脂肪族基。作為X1所表示之四價有機基,具體而言,可例舉含有芳香族環之碳原子數6~40之有機基、例如具有下述通式(7):
{式(7)中,R11為選自由氫原子、氟原子、C1~C10之烴基、及C1~C10之含氟烴基所組成之群中之一價基,m5為0~2之整數,m6為0~3之整數,並且m7為0~4之整數}所表示之結構之基,但並不限定於該等。又,X1之結構可為1種,亦可為2種以上之組合。具有上述式(7)所表示之結構之X1基就兼顧耐熱性與感光特性之方面而言尤佳。 {In formula (7), R 11 is a monovalent group selected from the group consisting of a hydrogen atom, a fluorine atom, a C1-C10 alkyl group, and a C1-C10 fluorine-containing alkyl group, m 5 is an integer of 0-2, m 6 is an integer of 0-3, and m 7 is an integer of 0-4}, but is not limited thereto. In addition, the structure of X 1 may be one type or a combination of two or more types. The X 1 group having the structure represented by the above formula (7) is particularly preferred in terms of both heat resistance and photosensitivity.
上述通式(4)中,就兼顧耐熱性與感光特性之方面而言,Y1所表示之
二價有機基較佳為碳數6~40之芳香族基,例如可例舉具有下述通式(8):
{式(8)中,R11係選自由氫原子、氟原子、C1~C10之烴基、及C1~C10之含氟烴基所組成之群中之一價基,m5為0~2之整數,m6為0~3之整數,並且m7為0~4之整數}所表示之結構之基,但並不限定於該等。又,Y1之結構可為1種,亦可為2種以上之組合。具有上述式(8)所表示之結構之Y1基就兼顧耐熱性與感光特性之方面而言尤佳。 {In formula (8), R 11 is a monovalent group selected from the group consisting of a hydrogen atom, a fluorine atom, a C1-C10 alkyl group, and a C1-C10 fluorine-containing alkyl group, m 5 is an integer of 0-2, m 6 is an integer of 0-3, and m 7 is an integer of 0-4}, but is not limited thereto. In addition, the structure of Y 1 may be one type or a combination of two or more types. The Y 1 group having the structure represented by the above formula (8) is particularly preferred in terms of both heat resistance and photosensitivity.
於(A)聚醯亞胺前驅物中,較佳為作為源自四羧酸化合物之骨架成分之X1或作為源自二胺化合物之骨架成分之Y1中之至少一者具有使2個以上之苯環鍵結而成之結構。苯環之數量可為3個以上或4個以上、6個以下、5個以下或4個以下,更佳為4個。藉由使(A)聚醯亞胺前驅物具有此種結構,有維持負型感光性樹脂組合物之解像性,且於所獲得之硬化凸紋圖案中成為低介電特性之傾向。 In the polyimide precursor (A), at least one of X1 as a skeleton component derived from a tetracarboxylic acid compound or Y1 as a skeleton component derived from a diamine compound preferably has a structure in which two or more benzene rings are bonded. The number of benzene rings may be 3 or more, 4 or more, 6 or less, 5 or less, or 4 or less, and more preferably 4. By making the polyimide precursor (A) have such a structure, the resolution of the negative photosensitive resin composition is maintained, and the obtained hardened relief pattern tends to have low dielectric properties.
上述通式(4)中,Y1所表示之二價有機基較佳為具有上述通式(14)之結構。藉由使上述通式(14)之結構包含於通式(4)中之Y1中,有解像度優異之傾向。理論上雖不受約束,但認為芳香環之電子密度上升,CT遷移得到促進,藉此抑制顯影時之膜之膨脹。 In the general formula (4), the divalent organic group represented by Y1 preferably has a structure of the general formula (14). When the structure of the general formula (14) is included in Y1 in the general formula (4), the resolution tends to be excellent. Although not limited in theory, it is believed that the electron density of the aromatic ring increases, the CT migration is promoted, and thus the expansion of the film during development is suppressed.
具有選自由上述通式(1)~(3)所組成之群中之至少一個末端結構之酯鍵型聚醯亞胺前驅物可利用下述任一方法獲得。例如,可藉由首先合成形成有末端結構之經酯化之四羧酸二酐,繼而與二胺化合物進行醯胺縮聚而獲得。 The ester bond type polyimide precursor having at least one terminal structure selected from the group consisting of the above general formulas (1) to (3) can be obtained by any of the following methods. For example, it can be obtained by first synthesizing an esterified tetracarboxylic dianhydride having a terminal structure, and then subjecting it to amide condensation with a diamine compound.
於形成上述通式(1)、及上述通式(2)之末端結構時,使所需具有四價有機基X之四羧酸二酐與具有異氰酸基之化合物反應後,使具有光聚合性基(例如不飽和雙鍵)之醇類反應,製備局部經醯亞胺化或醯亞胺衍生物化(源自上述通式(2)之結構)/酯化而成之四羧酸(以下,亦稱為酸/酯/醯亞胺 體)。為了促進四羧酸二酐與具有異氰酸基之化合物之反應,可使用吡啶、三乙基胺、二甲基胺基吡啶、1,4-二氮雜雙環[2.2.2]辛烷等。亦可任意地將上述具有光聚合性基之醇類與飽和脂肪族醇類併用。 When forming the terminal structures of the above general formula (1) and the above general formula (2), the tetracarboxylic dianhydride having the desired tetravalent organic group X is reacted with a compound having an isocyanate group, and then an alcohol having a photopolymerizable group (e.g., an unsaturated double bond) is reacted to prepare a tetracarboxylic acid (hereinafter also referred to as an acid/ester/imide) that is partially imidized or imide-derivatized (derived from the structure of the above general formula (2))/esterified. In order to promote the reaction of the tetracarboxylic dianhydride with the compound having an isocyanate group, pyridine, triethylamine, dimethylaminopyridine, 1,4-diazabicyclo[2.2.2]octane, etc. can be used. The above-mentioned alcohol having a photopolymerizable group can also be used in combination with a saturated aliphatic alcohol.
於形成上述通式(3)之末端結構時,使所需具有四價有機基X之四羧酸二酐與具有光聚合性基(例如不飽和雙鍵)之醇類反應,製備局部經酯化而成之四羧酸(以下,亦稱為酸/酯體)後,使具有異氰酸基之化合物反應,製備局部經酯化/醯胺化而成之四羧酸(以下,亦稱為酸/酯/醯胺體)。為了促進四羧酸二酐與具有異氰酸基之化合物之反應,可使用吡啶、三乙基胺、二甲基胺基吡啶、1,4-二氮雜雙環[2.2.2]辛烷等。亦可任意地將上述具有光聚合性基之醇類與飽和脂肪族醇類併用。 When forming the terminal structure of the above general formula (3), the tetracarboxylic dianhydride having the desired tetravalent organic group X is reacted with an alcohol having a photopolymerizable group (e.g., an unsaturated double bond) to prepare a partially esterified tetracarboxylic acid (hereinafter, also referred to as an acid/ester body), and then a compound having an isocyanate group is reacted to prepare a partially esterified/amidated tetracarboxylic acid (hereinafter, also referred to as an acid/ester/amide body). In order to promote the reaction of the tetracarboxylic dianhydride with the compound having an isocyanate group, pyridine, triethylamine, dimethylaminopyridine, 1,4-diazabicyclo[2.2.2]octane, etc. can be used. The above-mentioned alcohol having a photopolymerizable group can also be used in combination with a saturated aliphatic alcohol.
作為可較佳地用於製備酯鍵型聚醯亞胺前驅物之具有碳數6~40之四價有機基X1之四羧酸二酐,除源自上述所例舉之結構之四羧酸二酐以外,例如亦可例舉:均苯四甲酸二酐、二苯醚-3,3',4,4'-四羧酸二酐、二苯甲酮-3,3',4,4'-四羧酸二酐、聯苯-3,3',4,4'-四羧酸二酐、二苯基碸-3,3',4,4'-四羧酸二酐、二苯甲烷-3,3',4,4'-四羧酸二酐、2,2-雙(3,4-鄰苯二甲酸酐)丙烷、2,2-雙(3,4-鄰苯二甲酸酐)-1,1,1,3,3,3-六氟丙烷、4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐、4,4'-雙(3,4-二羧基苯氧基)二苯甲酮二酸酐等;但並不限定於該等。又,該等當然可以單獨使用,亦可將2種以上混合使用。 As the tetracarboxylic dianhydride having a tetravalent organic group X1 with a carbon number of 6 to 40 which can be preferably used for preparing the ester bond type polyimide precursor, in addition to the tetracarboxylic dianhydride derived from the structure exemplified above, for example, pyromellitic dianhydride, diphenyl ether-3,3',4,4'-tetracarboxylic dianhydride, benzophenone-3,3',4,4'-tetracarboxylic dianhydride, biphenyl-3,3',4,4'-tetracarboxylic dianhydride, diphenylsulfone-3,3',4,4'-tetracarboxylic dianhydride, diphenylmethane-3,3 ',4,4'-tetracarboxylic dianhydride, 2,2-bis(3,4-phthalic anhydride)propane, 2,2-bis(3,4-phthalic anhydride)-1,1,1,3,3,3-hexafluoropropane, 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride, 4,4'-bis(3,4-dicarboxyphenoxy) benzophenone dianhydride, etc., but not limited to them. Moreover, these can be used alone or in combination of two or more.
使用該等包含碳數6~40之四價有機基X1之四羧酸二酐,並使用上述導入方法1或導入方法2形成末端結構。反應之順序視導入方法而有所不同。 The tetracarboxylic dianhydride containing a tetravalent organic group X1 having 6 to 40 carbon atoms is used, and the terminal structure is formed by the above-mentioned introduction method 1 or introduction method 2. The order of the reaction varies depending on the introduction method.
作為可較佳地用於合成具有上述通式(1)~(3)所表示之反應性末端之經酯化之四羧酸之具有光聚合性基之化合物,可例舉:丙烯酸2-異氰酸基乙酯、甲基丙烯酸2-異氰酸基乙酯、異氰酸2-(2-甲基丙烯醯氧基乙基氧基)乙酯、異氰酸1,1-(雙丙烯醯氧基甲基)乙酯等。又,作為具有光聚合性基之醇類,例如可例舉、2-丙烯醯氧基乙醇、1-丙烯醯氧基-3-丙醇、2-丙烯醯胺乙醇、羥甲基乙烯基酮、2-羥基乙基乙烯基酮、丙烯酸2-羥基-3-甲氧基丙酯、丙烯酸2-羥基-3-丁氧基丙酯、丙烯酸2-羥基-3-苯氧基丙酯、丙烯酸2-羥基-3-丁氧基丙酯、丙烯酸2-羥基-3-第三丁氧基丙酯、丙烯酸2-羥基-3-環己氧基丙酯、2-甲基丙烯醯氧基乙醇、1-甲基丙烯醯氧基-3-丙醇、2-甲基丙烯醯胺乙醇、甲基丙烯酸2-羥基-3-甲氧基丙酯、甲基丙烯酸2-羥基-3-丁氧基丙酯、甲基丙烯酸2-羥基-3-苯氧基丙酯、甲基丙烯酸2-羥基-3-丁氧基丙酯、甲基丙烯酸2-羥基-3-第三丁氧基丙酯、甲基丙烯酸2-羥基-3-環己氧基丙酯等。 Examples of the photopolymerizable compound preferably used for synthesizing the esterified tetracarboxylic acid having a reactive terminal represented by the general formula (1) to (3) include 2-isocyanatoethyl acrylate, 2-isocyanatoethyl methacrylate, 2-(2-methacryloyloxyethyloxy)ethyl isocyanate, and 1,1-(diacryloyloxymethyl)ethyl isocyanate. Examples of the alcohol having a photopolymerizable group include 2-acryloxyethanol, 1-acryloxy-3-propanol, 2-acrylamidoethanol, hydroxymethyl vinyl ketone, 2-hydroxyethyl vinyl ketone, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-butoxypropyl acrylate, 2-hydroxy-3-phenoxypropyl acrylate, 2-hydroxy-3-butoxypropyl acrylate, 2-hydroxy-3-tert-butoxypropyl acrylate ...methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy-3-methoxypropyl acrylate, 2-hydroxy- -3-cyclohexyloxypropyl ester, 2-methacryloyloxyethanol, 1-methacryloyloxy-3-propanol, 2-methacrylamidoethanol, 2-hydroxy-3-methoxypropyl methacrylate, 2-hydroxy-3-butoxypropyl methacrylate, 2-hydroxy-3-phenoxypropyl methacrylate, 2-hydroxy-3-butoxypropyl methacrylate, 2-hydroxy-3-tert-butoxypropyl methacrylate, 2-hydroxy-3-cyclohexyloxypropyl methacrylate, etc.
作為上述具有光聚合性基之醇類,作為可任意使用之飽和脂肪族醇類,較佳為碳數1~4之飽和脂肪族醇。作為其具體例,例如可例舉:甲醇、乙醇、正丙醇、異丙醇、正丁醇、第三丁醇等。 As the above-mentioned alcohols having a photopolymerizable group, as saturated aliphatic alcohols that can be used arbitrarily, saturated aliphatic alcohols with 1 to 4 carbon atoms are preferred. Specific examples thereof include: methanol, ethanol, n-propanol, isopropanol, n-butanol, tert-butanol, etc.
將上述四羧酸二酐與醇類於較佳為吡啶等鹼性觸媒之存在下且較佳為於適當之反應溶劑中,於溫度20~50℃下攪拌、混合4~10小時,藉此進行酸酐之酯化反應,可獲得所需酸/酯體。 The above tetracarboxylic dianhydride and alcohol are preferably stirred and mixed in the presence of an alkaline catalyst such as pyridine and preferably in an appropriate reaction solvent at a temperature of 20-50°C for 4-10 hours to perform an esterification reaction of the anhydride to obtain the desired acid/ester.
作為上述反應溶劑,較佳為使原料之四羧酸二酐及醇類、以及作為產物之酸/酯體完全溶解者。更佳為進而作為該酸/酯體與二胺之醯胺縮聚產物之聚醯亞胺前驅物亦會完全溶解之溶劑。例如可例舉:N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、四甲基脲、酮類、酯類、內酯類、醚類、鹵化烴類、烴類等。作為該等之具體例,作為酮類,例如可例舉:丙酮、甲基乙基酮、甲基異丁基酮、環己酮等。作為酯類,例如可例舉:乙酸甲酯、乙酸乙酯、乙酸丁酯、草酸二乙酯等。作為內酯類,例如可例舉γ-丁內酯等。作為醚類,例如可例舉:乙二醇二甲醚、二乙二醇二甲醚、四氫呋喃等。作為鹵化烴類,例如可例舉:二氯甲烷、1,2-二氯乙烷、1,4-二氯丁烷、氯苯、鄰二氯苯等。作為烴類,例如可例舉:己烷、庚烷、苯、甲苯、二甲苯等。該等可視需要單獨使用或將2種以上混合使用。 As the above-mentioned reaction solvent, it is preferred that the raw materials of tetracarboxylic dianhydride and alcohols, and the acid/ester body as the product are completely dissolved. It is more preferred that the polyimide precursor which is the amide condensation product of the acid/ester body and diamine is also completely dissolved in the solvent. For example, N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethyl sulfoxide, tetramethylurea, ketones, esters, lactones, ethers, halogenated hydrocarbons, hydrocarbons, etc. As specific examples of these, as ketones, for example, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc. can be cited. As esters, for example, methyl acetate, ethyl acetate, butyl acetate, diethyl oxalate, etc. can be cited. Examples of lactones include γ-butyrolactone, etc. Examples of ethers include ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, tetrahydrofuran, etc. Examples of halogenated hydrocarbons include dichloromethane, 1,2-dichloroethane, 1,4-dichlorobutane, chlorobenzene, o-dichlorobenzene, etc. Examples of hydrocarbons include hexane, heptane, benzene, toluene, xylene, etc. These can be used alone or in combination of two or more as needed.
向上述酸/酯體(典型而言呈溶解於上述反應溶劑中之溶液狀態)中於較佳為冰冷下投入混合適當之脫水縮合劑而使酸/酯體成為多酸酐。繼而向其中滴加投入使包含碳數6~40之二價有機基Y1之二胺類另外溶解或分散於溶劑中而成者,使兩者進行醯胺縮聚,藉此可獲得目標聚醯亞胺前驅物。亦可將二胺基矽氧烷類與上述具有二價有機基Y1之二胺類併用。作為 上述脫水縮合劑,例如可例舉:二環己基碳二醯亞胺、1-乙氧基羰基-2-乙氧基-1,2-二氫喹啉、1,1-羰基二氧基-二-1,2,3-苯并三唑、碳酸N,N'-二丁二醯亞胺酯等。以如上方式獲得作為中間物之多酸酐化合物。 An appropriate dehydrating condensing agent is added to the above acid/ester (typically in the form of a solution dissolved in the above reaction solvent) preferably under ice cooling to convert the acid/ester into a polyanhydride. Then, a diamine having a divalent organic group Y1 with 6 to 40 carbon atoms dissolved or dispersed in a solvent is added dropwise thereto to allow the two to undergo amide condensation, thereby obtaining the target polyimide precursor. Diaminosiloxanes may also be used in combination with the above diamine having a divalent organic group Y1 . Examples of the dehydration condensation agent include dicyclohexylcarbodiimide, 1-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline, 1,1-carbonyldioxy-di-1,2,3-benzotriazole, N,N'-disuccinimidyl carbonate, etc. In the above manner, a polyanhydride compound as an intermediate is obtained.
作為可較佳地用於與以如上方式獲得之多酸酐化合物之反應之具有碳數6~40之二價有機基Y1之二胺類,除源自上述所例舉之結構之二胺以外,例如亦可例舉:對苯二胺、間苯二胺、4,4-二胺基二苯醚、3,4'-二胺基二苯醚、3,3'-二胺基二苯醚、4,4'-二胺基二苯基硫醚、3,4'-二胺基二苯硫醚、3,3'-二胺基二苯硫醚、4,4'-二胺基二苯基碸、3,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、4,4'-二胺基聯苯、3,4'-二胺基聯苯、3,3'-二胺基聯苯、4,4'-二胺基二苯甲酮、3,4'-二胺基二苯甲酮、3,3'-二胺基二苯甲酮、4,4'-二胺基二苯甲烷、3,4'-二胺基二苯甲烷、3,3'-二胺基二苯甲烷、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、4,4-雙(4-胺基苯氧基)聯苯、4,4-雙(3-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]醚、雙[4-(3-胺基苯氧基)苯基]醚、1,4-雙(4-胺基苯基)苯、1,3-雙(4-胺基苯基)苯、9,10-雙(4-胺基苯基)蒽、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、1,4-雙(3-胺基丙基二甲基矽烷基)苯、鄰-聯甲苯胺碸、9,9-雙(4-胺基苯基)茀、雙{4-(4-胺基苯氧基)苯基}酮、及該等之苯環上之氫原子之一部分被取代為甲基、乙基等烷基鏈而成者,例如2,2'-二甲基-4,4'-二胺基二苯甲烷、3,3'-二甲氧基-4,4'-二胺基聯苯、3,3'-二氯-4,4'-二胺基聯苯、及該等之混合物等。然而,二胺類並不限定於該 等。該等當然可以單獨使用,亦可將2種以上混合使用。 Examples of diamines having a divalent organic group Y1 having 6 to 40 carbon atoms that can be preferably used for the reaction with the polyanhydride compound obtained in the above manner include, in addition to diamines having the structures listed above, p-phenylenediamine, m-phenylenediamine, 4,4-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminobiphenyl, 3,4'-diaminobiphenyl, 3,3'-diaminodiphenyl sulfone, 3'-Diaminobiphenyl, 4,4'-diaminobenzophenone, 3,4'-diaminobenzophenone, 3,3'-diaminobenzophenone, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 3,3'-diaminodiphenylmethane, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, 4,4-bis(4- Biphenyl, 4,4-bis(3-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]ether, bis[4-(3-aminophenoxy)phenyl]ether, 1,4-bis(4-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 9,10-bis(4-aminophenyl)anthracene, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenyl) [0043] In the present invention, the present invention relates to diamines such as hexafluoropropane, 1,4-bis(3-aminopropyldimethylsilyl)benzene, o-tolidine sulfonate, 9,9-bis(4-aminophenyl)fluorene, bis{4-(4-aminophenoxy)phenyl}ketone, and compounds wherein a portion of the hydrogen atoms on the benzene rings are substituted with alkyl chains such as methyl and ethyl, such as 2,2'-dimethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dichloro-4,4'-diaminobiphenyl, and mixtures thereof. However, the diamines are not limited to the diamines. The diamines may be used alone or in combination of two or more.
為了提高藉由將感光性樹脂組合物塗佈於基板上而形成於基板上之感光性樹脂層與各種基板之密接性,亦可於製備(A)聚醯亞胺前驅物時使1,3-雙(3-胺基丙基)四甲基二矽氧烷、1,3-雙(3-胺基丙基)四苯基二矽氧烷等二胺基矽氧烷類共聚合。 In order to improve the adhesion between the photosensitive resin layer formed on the substrate by coating the photosensitive resin composition on the substrate and various substrates, diaminosiloxanes such as 1,3-bis(3-aminopropyl)tetramethyldisiloxane and 1,3-bis(3-aminopropyl)tetraphenyldisiloxane may be copolymerized when preparing (A) the polyimide precursor.
作為於主鏈之末端導入利用熱或光而反應之反應性取代基之方法,可例舉如下方法。首先,於醯胺縮聚時,過剩添加例如二胺,藉此使主鏈之兩末端成為胺基。接下來,使具有亦會與胺基反應之部位之具有利用熱或光而反應之反應性取代基的化合物與胺基反應。此時,作為與胺基反應之部位,可例舉:酸酐、環氧、異氰酸酯等。此外,亦可例舉如下方法。首先,於醯胺縮聚時,過剩添加經局部酯化之四羧酸,藉此使主鏈之兩末端成為羧基。接下來,使具有亦會與羧基反應之部位之具有利用熱或光而反應之反應性取代基的化合物與羧基反應。此時,作為與羧基反應之部位,可例舉胺、醇等。進而,作為其他合成方法,可例舉如下方法:首先合成形成有末端結構之經酯化之四羧酸,繼而使之與二胺類醯胺縮聚,藉此而獲得。例如可例舉如下方法等:使所需具有四價有機基X1之四羧酸二酐與具有異氰酸基之化合物反應後,與具有光聚合性基(例如不飽和雙鍵)之醇類反應,製備局部經酯化之四羧酸(以下,亦稱為酸/酯體)之方法;或使所需具有四價有機基X1之四羧酸二酐與具有光聚合性基(例如不飽和雙鍵)之醇類反應,製備局部經酯化之四羧酸(以下,亦稱為酸/酯體)後,與具有異氰酸基之化合物反應,製備局部經酯化之四羧酸(以下,亦稱為酸/ 酯體)之方法。亦可任意地將飽和脂肪族醇類與上述具有光聚合性基之醇類併用。 As a method for introducing a reactive substituent that reacts with heat or light at the end of the main chain, the following method can be cited. First, during the condensation of amide, for example, diamine is added in excess, thereby making both ends of the main chain amino groups. Next, a compound having a reactive substituent that reacts with heat or light and having a site that also reacts with the amino group is reacted with the amino group. At this time, as the site that reacts with the amino group, examples include: acid anhydride, epoxy, isocyanate, etc. In addition, the following method can also be cited. First, during the condensation of amide, partially esterified tetracarboxylic acid is added in excess, thereby making both ends of the main chain carboxyl groups. Next, a compound having a reactive substituent that reacts with heat or light and having a site that also reacts with the carboxyl group is reacted with the carboxyl group. In this case, examples of the site that reacts with the carboxyl group include amines, alcohols, etc. Furthermore, as another synthesis method, the following method can be cited: first, an esterified tetracarboxylic acid having a terminal structure is synthesized, and then it is polycondensed with a diamine amide to obtain it. For example, the following methods can be cited: a method in which a tetracarboxylic acid dianhydride having a desired tetravalent organic group X1 is reacted with a compound having an isocyanate group, and then reacted with an alcohol having a photopolymerizable group (e.g., an unsaturated double bond) to prepare a partially esterified tetracarboxylic acid (hereinafter, also referred to as an acid/ester); or a method in which a tetracarboxylic acid dianhydride having a desired tetravalent organic group X1 is reacted with an alcohol having a photopolymerizable group (e.g., an unsaturated double bond) to prepare a partially esterified tetracarboxylic acid (hereinafter, also referred to as an acid/ester), and then reacted with a compound having an isocyanate group to prepare a partially esterified tetracarboxylic acid (hereinafter, also referred to as an acid/ester). Saturated aliphatic alcohols can also be used in combination with the above-mentioned alcohols having a photopolymerizable group.
作為用於將利用熱或光而反應之反應性取代基導入主鏈之末端的具有該反應性取代基且具有亦會與胺基反應之部位之化合物,例如可例舉:順丁烯二酸酐、5-降烯-2,3-二羧酸酐、伊康酸酐、甲基丙烯酸酐、甲基丙烯酸2-異氰酸基乙酯、丙烯酸2-異氰酸基乙酯、4-乙炔基鄰苯二甲酸酐、4-乙烯基鄰苯二甲酸酐、二碳酸二-第三丁酯等。作為具有利用熱或光而反應之反應性取代基且具有亦會與羧基反應之部位之化合物,例如可例舉4-胺基苯乙烯、4-乙炔基苯胺等。 Examples of compounds having a reactive substituent that reacts with heat or light and having a site that also reacts with an amine group and are used to introduce a reactive substituent that reacts with heat or light into the terminal of the main chain include maleic anhydride, 5-nitropropene, Examples of the compound having a reactive substituent that reacts with heat or light and having a site that also reacts with a carboxyl group include 4-aminostyrene and 4-ethynylaniline.
醯胺縮聚反應結束後,視需要對共存於該反應液中之脫水縮合劑之吸水副產物進行過濾分離後,向含有聚合物成分之溶液中投入適當之不良溶劑、例如水、脂肪族低級醇、其混合液等,使聚合物成分析出,進而視需要反覆進行再溶解及再沈澱析出操作等操作而對聚合物進行精製後進行真空乾燥,藉此單離出目標聚醯亞胺前驅物。為了提高精製度,可使該聚合物之溶液通過利用適當之有機溶劑使陰離子及/或陽離子更換樹脂膨潤後填充之管柱而將離子性雜質去除。 After the amide polycondensation reaction is completed, the water-absorbing byproducts of the dehydration condensation agent coexisting in the reaction solution are filtered and separated as needed, and then a suitable poor solvent, such as water, aliphatic lower alcohol, or a mixture thereof, is added to the solution containing the polymer component to precipitate the polymer component, and then the polymer is repeatedly re-dissolved and re-precipitated as needed to purify the polymer and then vacuum dried to isolate the target polyimide precursor. In order to improve the degree of purification, the polymer solution can be passed through a column filled with an anion and/or cation exchange resin swollen with a suitable organic solvent to remove ionic impurities.
就熱處理後所獲得之膜之耐熱性及機械特性之觀點而言,於以藉由凝膠滲透層析法(GPC)所得之聚苯乙烯換算重量平均分子量測定之情形時,(A)聚醯亞胺前驅物之重量平均分子量較佳為8,000~150,000,更佳為9,000~50,000,尤佳為18,000~40,000。若重量平均分子量為8,000以 上,則機械物性良好,故而較佳,另一方面,若為150,000以下,則對顯影液之分散性及凸紋圖案之解像性能良好,故而較佳。作為凝膠滲透層析法之展開溶劑,推薦四氫呋喃、N-甲基-2-吡咯啶酮。又,分子量係根據使用標準單分散聚苯乙烯而製作之校準曲線求出。作為標準單分散聚苯乙烯,推薦自昭和電工公司製造之有機溶劑系標準試樣STANDARD SM-105中選擇。 From the viewpoint of heat resistance and mechanical properties of the film obtained after heat treatment, when measured by weight average molecular weight in terms of polystyrene by gel permeation chromatography (GPC), the weight average molecular weight of the polyimide precursor (A) is preferably 8,000 to 150,000, more preferably 9,000 to 50,000, and particularly preferably 18,000 to 40,000. If the weight average molecular weight is 8,000 or more, the mechanical properties are good, and thus it is preferred. On the other hand, if it is 150,000 or less, the dispersibility in the developer and the resolution performance of the relief pattern are good, and thus it is preferred. As developing solvents for gel permeation chromatography, tetrahydrofuran and N-methyl-2-pyrrolidone are recommended. In addition, the molecular weight is obtained based on a calibration curve prepared using standard monodisperse polystyrene. As standard monodisperse polystyrene, it is recommended to select from the organic solvent standard sample STANDARD SM-105 manufactured by Showa Denko K.K.
(B)光聚合起始劑係可藉由活性光線產生自由基而使含乙烯性不飽和基之化合物等聚合之化合物。作為利用活性光線產生自由基之起始劑,例如可例舉:二苯甲酮、N-烷基胺基苯乙酮、肟酯、吖啶及包含氧化膦等結構之化合物。作為其例,可例舉:二苯甲酮、N,N,N',N'-四甲基-4,4'-二胺基二苯甲酮(米其勒酮)、N,N,N',N'-四乙基-4,4'-二胺基二苯甲酮、4-甲氧基-4'-二甲基胺基二苯甲酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙酮-1、丙烯基化二苯甲酮、4-苯甲醯基-4'-甲基二苯硫醚等芳香族酮;安息香甲醚、安息香乙醚、安息香苯醚等安息香醚化合物;安息香、甲基安息香、乙基安息香等安息香化合物;1,2-辛烷二酮,1-[4-(苯硫基)-,2-(O-苯甲醯基肟)]、乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(O-乙醯基肟)(BASF JAPAN(股)製造、Irgacure Oxe02)、1-[4-(苯硫基)苯基]-3-環戊基丙烷-1,2-二酮-2-(鄰苯甲醯基肟)(上州強力電子材料(股)製造、PBG305)、1,2-丙烷二酮,3-環己基-1-[9-乙基-6-(2-呋喃基羰基)-9H-咔唑-3-基]-,2-(O-乙醯基肟)(Nikko Chemtech(股)製造之TR-PBG-326、製品名)等肟酯化合 物;苯偶醯二甲基縮酮等苯偶醯衍生物;9-苯基吖啶、1,7-雙(9,9'-吖啶基)庚烷等吖啶衍生物;N-苯基甘胺酸等N-苯基甘胺酸衍生物;香豆素化合物;唑化合物;2,4,6-三甲基苯甲醯基-二苯基-氧化膦等氧化膦化合物,但並不限定於該等。上述所說明之(C)聚合起始劑亦可單獨或將2種以上混合使用。上述光聚合起始劑之中,尤其是就解像性之觀點而言,更佳為肟酯化合物。該等之中,尤佳為自由基種源自甲基。 (B) Photopolymerization initiators are compounds that can generate free radicals by active light to polymerize compounds containing ethylenically unsaturated groups. Examples of initiators that generate free radicals by active light include benzophenone, N-alkylaminoacetophenone, oxime esters, acridine, and compounds containing structures such as phosphine oxide. Examples thereof include benzophenone, N,N,N',N'-tetramethyl-4,4'-diaminobenzophenone (Michelle's ketone), N,N,N',N'-tetraethyl-4,4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-propanone-1, propylene diphenyl Aromatic ketones such as methyl ketone, 4-benzoyl-4'-methyl diphenyl sulfide; benzoin ether compounds such as benzoin methyl ether, benzoin ethyl ether, and benzoin phenyl ether; benzoin compounds such as benzoin, methyl benzoin, and ethyl benzoin; 1,2-octanedione, 1-[4-(phenylthio)-, 2-(O-benzoyl oxime)], ethyl ketone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazole-3-yl]-, 1-(O-acetyl oxime) (BASF JAPAN Co., Ltd., Irgacure Oxe02), 1-[4-(phenylthio)phenyl]-3-cyclopentylpropane-1,2-dione-2-(o-benzoyl oxime) (Jiuzhou Strong Electronic Materials Co., Ltd., PBG305), 1,2-propanedione, 3-cyclohexyl-1-[9-ethyl-6-(2-furanylcarbonyl)-9H-carbazole-3-yl]-, 2-(O-acetyl oxime) ( Nikko Chemtech (Stock) TR-PBG-326, product name) and other oxime ester compounds; benzyl dimethyl ketal and other benzyl derivatives; 9-phenylacridine, 1,7-bis(9,9'-acridinyl)heptane and other acridine derivatives; N-phenylglycine and other N-phenylglycine derivatives; coumarin compounds; oxazole compounds; 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide and other phosphine oxide compounds, but not limited to them. The above-mentioned (C) polymerization initiator can also be used alone or in combination of two or more. Among the above-mentioned photopolymerization initiators, oxime ester compounds are more preferred from the viewpoint of resolution. Among them, free radical species derived from methyl groups are particularly preferred.
相對於(A)聚醯亞胺前驅物100質量份,光聚合起始劑之調配量為0.5質量份以上且10質量份以下,較佳為1質量份以上且8質量份以下。就光感度或圖案化性之觀點而言,上述調配量較佳為0.5質量份以上,另一方面,就感光性樹脂組合物之硬化後之感光性樹脂層之物性之觀點而言,較佳為10質量份以下。 The amount of the photopolymerization initiator is 0.5 to 10 parts by mass, preferably 1 to 8 parts by mass, relative to 100 parts by mass of the polyimide precursor (A). From the perspective of photosensitivity or patterning, the amount is preferably 0.5 parts by mass or more. On the other hand, from the perspective of the physical properties of the photosensitive resin layer after curing of the photosensitive resin composition, it is preferably 10 parts by mass or less.
(C)溶劑並無限定,只要為可使(A)聚醯亞胺前驅物、(B)光聚合起始劑均勻地溶解或懸浮之溶劑即可。作為此種溶劑,可例示γ-丁內酯、二甲基亞碸、四氫呋喃甲基醇、乙醯乙酸乙酯、N,N-二甲基乙醯乙醯胺、ε-己內酯、1,3-二甲基-2-咪唑啶酮、3-甲氧基-N,N-二甲基丙醯胺、3-丁氧基-N,N-二甲基丙醯胺、N,N-二甲基甲醯胺、N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N,N-二甲基乙醯胺等。該等溶劑可單獨使用一種,亦可將2種以上混合使用。 (C) The solvent is not limited, as long as it can evenly dissolve or suspend (A) the polyimide precursor and (B) the photopolymerization initiator. Examples of such solvents include γ-butyrolactone, dimethyl sulfoxide, tetrahydrofuran methyl alcohol, ethyl acetylacetate, N,N-dimethylacetoacetamide, ε-caprolactone, 1,3-dimethyl-2-imidazolidinone, 3-methoxy-N,N-dimethylpropionamide, 3-butoxy-N,N-dimethylpropionamide, N,N-dimethylformamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, and N,N-dimethylacetamide. These solvents may be used alone or in combination of two or more.
根據感光性樹脂組合物之所需塗佈膜厚及黏度,相對於(A)聚醯亞胺 前驅物100質量份,上述溶劑可於例如30~1500質量份之範圍、較佳為100~1,000質量份之範圍內使用。於溶劑含有不具有烯烴系雙鍵之醇之情形時,總溶劑中所占之不具有烯烴系雙鍵之醇之含量較佳為5~50質量%,更佳為10~30質量%。於不具有烯烴系雙鍵之醇之上述含量為5質量%以上之情形時,感光性樹脂組合物之保存穩定性變得良好,於50質量%以下之情形時,(A)聚醯亞胺前驅物之溶解性變得良好。 According to the required coating film thickness and viscosity of the photosensitive resin composition, the above solvent can be used in a range of, for example, 30 to 1500 parts by mass, preferably 100 to 1,000 parts by mass, relative to 100 parts by mass of the (A) polyimide precursor. When the solvent contains an alcohol without an olefinic double bond, the content of the alcohol without an olefinic double bond in the total solvent is preferably 5 to 50% by mass, more preferably 10 to 30% by mass. When the content of the alcohol without olefinic double bonds is 5% by mass or more, the storage stability of the photosensitive resin composition becomes good, and when it is 50% by mass or less, the solubility of the (A) polyimide precursor becomes good.
為了提高凸紋圖案之密接性,感光性樹脂組合物可任意包含(D)矽烷偶合劑。(D)矽烷偶合劑較佳為具有下述通式(12)所表示之結構。 In order to improve the adhesion of the relief pattern, the photosensitive resin composition may optionally contain (D) a silane coupling agent. (D) The silane coupling agent preferably has a structure represented by the following general formula (12).
{式中,R12係選自由包含環氧基、苯基胺基、脲基、異三聚氰酸基、及醯脲基之取代基所組成之群之至少1種,R13分別獨立地為碳數1~4之烷基,R14為羥基或碳數1~4之烷基,d為1~3之整數,m8為1~6之整數}。 {wherein, R 12 is at least one selected from the group consisting of an epoxy group, a phenylamine group, a urea group, an isocyanurate group, and an ureido group, R 13 is independently an alkyl group having 1 to 4 carbon atoms, R 14 is a hydroxyl group or an alkyl group having 1 to 4 carbon atoms, d is an integer of 1 to 3, and m 8 is an integer of 1 to 6}.
於通式(12)中,d並無限定,只要為1~3之整數即可,就與金屬再配線層之接著性等觀點而言,較佳為2或3,更佳為3。m8並無限定,只要為1~6之整數即可,就與金屬再配線層之接著性之觀點而言,較佳為1以上且4以下。就顯影性之觀點而言,較佳為2以上且5以下。 In general formula (12), d is not limited and may be an integer of 1 to 3. From the viewpoint of adhesion to the metal redistribution layer, it is preferably 2 or 3, and more preferably 3. m8 is not limited and may be an integer of 1 to 6. From the viewpoint of adhesion to the metal redistribution layer, it is preferably 1 to 4. From the viewpoint of developability, it is preferably 2 to 5.
R12並無限定,只要為包含選自由環氧基、苯基胺基、脲基、異三聚 氰酸基、及醯脲基所組成之群中之任一結構之取代基即可。該等之中,就顯影性及金屬再配線層之接著性之觀點而言,較佳為選自由包含苯基胺基之取代基、包含脲基之取代基、及包含醯脲基之取代基所組成之群中之至少1種,更佳為包含苯基胺基之取代基。R13並無限定,只要為碳數1~4之烷基即可。可例示甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基等。R14並無限定,只要為羥基或碳數1~4之烷基即可。作為碳數1~4之烷基,可例示與R13相同之烷基。 R 12 is not limited, as long as it is a substituent containing any structure selected from the group consisting of an epoxy group, a phenylamino group, a urea group, an isocyanuric acid group, and an ureido group. Among them, from the viewpoint of developing properties and the adhesion of the metal redistribution layer, it is preferably at least one selected from the group consisting of a substituent containing a phenylamino group, a substituent containing a urea group, and a substituent containing an ureido group, and more preferably a substituent containing a phenylamino group. R 13 is not limited, as long as it is an alkyl group having 1 to 4 carbon atoms. Examples thereof include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, etc. R 14 is not limited, as long as it is a hydroxyl group or an alkyl group having 1 to 4 carbon atoms. As the alkyl group having 1 to 4 carbon atoms, the same alkyl group as R 13 can be exemplified.
作為含有環氧基之矽烷偶合劑,可例示2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基甲基二乙氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷等。作為含有苯基胺基之矽烷偶合劑,可例示N-苯基-3-胺基丙基三甲氧基矽烷。作為含有醯脲基之矽烷偶合劑,可例示3-醯脲基丙基三烷氧基矽烷。作為含有異氰酸基之矽烷偶合劑,可例示3-異氰酸基丙基三乙氧基矽烷。 Examples of silane coupling agents containing epoxy groups include 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glyceryloxypropylmethyldimethoxysilane, 3-glyceryloxypropyltrimethoxysilane, 3-glyceryloxypropylmethyldiethoxysilane, and 3-glyceryloxypropyltriethoxysilane. Examples of silane coupling agents containing phenylamine groups include N-phenyl-3-aminopropyltrimethoxysilane. Examples of silane coupling agents containing ureido groups include 3-ureidopropyltrialkoxysilane. Examples of silane coupling agents containing isocyanate groups include 3-isocyanatepropyltriethoxysilane.
為了提高凸紋圖案之解像度,感光性樹脂組合物可任意包含(E)自由基聚合性化合物。作為此種化合物,較佳為藉由光聚合起始劑進行自由基聚合反應之(甲基)丙烯酸化合物,並非特別限定於以下,可例舉以二乙二醇二甲基丙烯酸酯、四乙二醇二甲基丙烯酸酯為代表之乙二醇或聚乙二醇之單或二丙烯酸酯或甲基丙烯酸酯、丙二醇或聚丙二醇之單或二丙烯酸酯或甲基丙烯酸酯、甘油之單、二或三丙烯酸酯或甲基丙烯酸酯、環己烷二 丙烯酸酯或二甲基丙烯酸酯、1,4-丁二醇之二丙烯酸酯或二甲基丙烯酸酯、1,6-己二醇之二丙烯酸酯或二甲基丙烯酸酯、新戊二醇之二丙烯酸酯或二甲基丙烯酸酯、雙酚A之單或二丙烯酸酯或甲基丙烯酸酯、苯三甲基丙烯酸酯、丙烯酸異酯或甲基丙烯酸酯、丙烯醯胺、其衍生物、甲基丙烯醯胺、其衍生物、三羥甲基丙烷三丙烯酸酯或甲基丙烯酸酯、甘油之二或三丙烯酸酯或甲基丙烯酸酯、季戊四醇之二、三或四丙烯酸酯或甲基丙烯酸酯、該等化合物之環氧乙烷或環氧丙烷加成物等化合物。又,該等單體可使用1種,亦可以2種以上之混合物使用。 In order to improve the resolution of the relief pattern, the photosensitive resin composition may optionally contain (E) a free radical polymerizable compound. As such a compound, it is preferably a (meth) acrylic compound that undergoes a free radical polymerization reaction by a photopolymerization initiator, but is not particularly limited to the following, and examples thereof include mono- or di-acrylates or methacrylates of ethylene glycol or polyethylene glycol represented by diethylene glycol dimethacrylate and tetraethylene glycol dimethacrylate, mono- or di-acrylates or methacrylates of propylene glycol or polypropylene glycol, mono-, di- or tri-acrylates or methacrylates of glycerol, cyclohexane diacrylate or dimethacrylate, diacrylate or dimethacrylate of 1,4-butanediol, diacrylate or dimethacrylate of 1,6-hexanediol, diacrylate or dimethacrylate of neopentyl glycol, mono- or di-acrylate or methacrylate of bisphenol A, benzyltrimethacrylate, acrylic acid isoacrylate, and the like. esters or methacrylates, acrylamide, its derivatives, methacrylamide, its derivatives, trihydroxymethylpropane triacrylate or methacrylate, glycerol di- or triacrylate or methacrylate, pentaerythritol di-, tri- or tetraacrylate or methacrylate, ethylene oxide or propylene oxide adducts of these compounds, etc. These monomers may be used alone or as a mixture of two or more.
具有乙烯性不飽和雙鍵之化合物之調配量相對於(A)聚醯亞胺前驅物100質量份為0.5質量份~15質量份。 The amount of the compound having ethylenically unsaturated double bonds is 0.5 to 15 parts by mass relative to 100 parts by mass of (A) polyimide precursor.
為了提高硬化後膜之耐化學品性,感光性樹脂組合物可任意包含(F)熱交聯劑。 In order to improve the chemical resistance of the cured film, the photosensitive resin composition may optionally contain (F) a thermal crosslinking agent.
(F)熱交聯劑意指藉由熱進行加成反應或縮合聚合反應之化合物。該等反應可以(A)樹脂與(F)熱交聯劑、(F)熱交聯劑彼此、及(F)熱交聯劑與下述其他成分之組合進行,作為其反應溫度,較佳為150℃以上。 (F) Thermal crosslinking agent refers to a compound that undergoes addition reaction or condensation polymerization reaction by heat. Such reactions can be carried out in combination with (A) resin and (F) thermal crosslinking agent, (F) thermal crosslinking agents with each other, and (F) thermal crosslinking agent and other components listed below. The reaction temperature is preferably above 150°C.
較佳為(F)熱交聯劑包含氮原子。藉此,與聚醯亞胺樹脂之相互作用提高,可獲得更高之耐化學品性。作為(F)熱交聯劑之例,可例舉:烷氧基甲基化合物、環氧化合物、氧雜環丁烷化合物、雙馬來醯亞胺化合物、 烯丙基化合物、及封端異氰酸酯化合物等。 It is preferred that the (F) thermal crosslinking agent contains nitrogen atoms. This improves the interaction with the polyimide resin and can achieve higher chemical resistance. Examples of the (F) thermal crosslinking agent include: alkoxymethyl compounds, epoxy compounds, cyclohexane compounds, dimaleimide compounds, allyl compounds, and blocked isocyanate compounds.
作為烷氧基甲基化合物之例,可例舉下述化合物,但並不限定於此。 As examples of alkoxymethyl compounds, the following compounds can be cited, but are not limited thereto.
[化25]
作為環氧化合物之例,可例舉包含雙酚A型基之環氧化合物或氫化雙酚A二縮水甘油醚(例如共榮社化學(股)製造Epolight 4000)等。作為氧雜環丁烷化合物,可例舉:1,4-雙{[(3-乙基-3-氧雜環丁基)甲氧基]甲基}苯、雙[1-乙基(3-氧雜環丁基)]甲醚、4,4'-雙[(3-乙基-3-氧雜環丁基)甲基]聯苯、4,4'-雙(3-乙基-3-氧雜環丁基甲氧基)聯苯、乙二醇雙(3-乙基-3-氧雜環丁基甲基)醚、二乙二醇雙(3-乙基-3-氧雜環丁基甲基)醚、二酚酸雙(3-乙基-3-氧雜環丁基甲基)酯、三羥甲基丙烷三(3-乙基-3-氧雜環丁基甲 基)醚、季戊四醇四(3-乙基-3-氧雜環丁基甲基)醚、聚[[3-[(3-乙基-3-氧雜環丁基)甲氧基]丙基]倍半矽氧烷]衍生物、氧雜環丁基矽酸鹽、酚系酚醛清漆型氧雜環丁烷、1,3-雙[(3-乙基氧雜環丁烷-3-基)甲氧基]苯、OXT121(東亞合成製造、商品名)、OXT221(東亞合成製造、商品名)等。作為雙馬來醯亞胺化合物,可例舉:1,2-雙(馬來醯亞胺)乙烷、1,3-雙(馬來醯亞胺)丙烷、1,4-雙(馬來醯亞胺)丁烷、1,5-雙(馬來醯亞胺)戊烷、1,6-雙(馬來醯亞胺)己烷、2,2,4-三甲基-1,6-雙(馬來醯亞胺)己烷、N,N'-1,3-伸苯基雙(馬來醯亞胺)、4-甲基-N,N'-1,3-伸苯基雙(馬來醯亞胺)、N,N'-1,4-伸苯基雙(馬來醯亞胺)、3-甲基-N,N'-1,4-伸苯基雙(馬來醯亞胺)、4,4'-雙(馬來醯亞胺)二苯甲烷、3,3'-二乙基-5,5'-二甲基-4,4'-雙(馬來醯亞胺)二苯甲烷或2,2-雙[4-(4-馬來醯亞胺苯氧基)苯基]丙烷。作為烯丙基化合物,可例舉:烯丙醇、烯丙基苯甲醚、苯甲酸烯丙酯、桂皮酸烯丙酯、N-烯丙氧基鄰苯二甲醯亞胺、烯丙基苯酚、烯丙基苯基碸、烯丙基脲、鄰苯二甲酸二烯丙酯、間苯二甲酸二烯丙酯、對苯二甲酸二烯丙酯、順丁烯二酸二烯丙酯、異三聚氰酸二烯丙酯、三烯丙基胺、異三聚氰酸三烯丙酯、三聚氰酸三烯丙酯、三烯丙基胺、1,3,5-苯三羧酸三烯丙酯、偏苯三甲酸三烯丙酯、磷酸三烯丙酯、亞磷酸三烯丙酯、檸檬酸三烯丙酯等。作為封端異氰酸酯化合物,可例舉:六亞甲基二異氰酸酯系封端異氰酸酯(例如旭化成(股)製造之Duranate SBN-70D、SBB-70P、SBF-70E、TPA-B80E、17B-60P、MF-B60B、E402-B80B、MF-K60B、及WM44-L70G、三井化學(股)製造之Takenate B-882N、Baxenden公司製造之7960、7961、7982、7991、及7992等)、甲苯二異氰酸酯系封端異氰酸酯(例如三井化學(股)製造之Takenate B-830等)、4,4'-二苯甲烷二異氰酸酯 系封端異氰酸酯(例如三井化學(股)製造之Takenate B-815N、大榮產業(股)製造Blonate PMD-OA01、及PMD-MA01等)、1,3-雙(異氰酸基甲基)環己烷系封端異氰酸酯(例如三井化學(股)製造之Takenate B-846N、Tosoh(股)製造之Coronate BI-301、2507、及2554等)、異佛酮二異氰酸酯系封端異氰酸酯(例如Baxenden公司製造之7950、7951、及7990等)。該等之中,就保存穩定性之觀點而言,較佳為封端異氰酸酯或雙馬來醯亞胺化合物。(F)熱交聯劑可單獨使用,亦可將2種以上組合使用。 Examples of epoxy compounds include epoxy compounds containing a bisphenol A type group or hydrogenated bisphenol A diglycidyl ether (e.g., Epolight 4000 manufactured by Kyoei Chemical Co., Ltd.). Examples of the cyclohexane compound include 1,4-bis{[(3-ethyl-3-cyclohexanebutyl)methoxy]methyl}benzene, bis[1-ethyl(3-cyclohexanebutyl)]methyl ether, 4,4'-bis[(3-ethyl-3-cyclohexanebutyl)methyl]biphenyl, 4,4'-bis(3-ethyl-3-cyclohexanebutylmethoxy)biphenyl, ethylene glycol bis(3-ethyl-3-cyclohexanebutylmethyl)ether, diethylene glycol bis(3-ethyl-3-cyclohexanebutylmethyl)ether, diphenolic acid bis(3-ethyl-3-cyclohexanebutylmethyl)ether, methyl) ester, trihydroxymethylpropane tris(3-ethyl-3-oxocyclobutyl methyl) ether, pentaerythritol tetra(3-ethyl-3-oxocyclobutyl methyl) ether, poly[[3-[(3-ethyl-3-oxocyclobutyl)methoxy]propyl]silsesquioxane] derivative, oxocyclobutyl silicate, phenol novolac type oxocyclobutane, 1,3-bis[(3-ethyloxocyclobutane-3-yl)methoxy]benzene, OXT121 (Toagosei, trade name), OXT221 (Toagosei, trade name), etc. Examples of the bismaleimide compound include 1,2-bis(maleimide)ethane, 1,3-bis(maleimide)propane, 1,4-bis(maleimide)butane, 1,5-bis(maleimide)pentane, 1,6-bis(maleimide)hexane, 2,2,4-trimethyl-1,6-bis(maleimide)hexane, N,N'-1,3-phenylenebis(maleimide), 4-methyl-N,N '-1,3-phenylenebis(maleimide), N,N'-1,4-phenylenebis(maleimide), 3-methyl-N,N'-1,4-phenylenebis(maleimide), 4,4'-bis(maleimide)diphenylmethane, 3,3'-diethyl-5,5'-dimethyl-4,4'-bis(maleimide)diphenylmethane or 2,2-bis[4-(4-maleimidophenoxy)phenyl]propane. Examples of the allyl compound include allyl alcohol, allyl anisole, allyl benzoate, allyl cinnamate, N-allyloxyphthalimide, allylphenol, allylphenylsulfone, allyl urea, diallyl phthalate, diallyl isophthalate, diallyl terephthalate, diallyl maleate, diallyl isocyanurate, triallylamine, triallyl isocyanurate, triallyl cyanurate, triallylamine, triallyl 1,3,5-benzenetricarboxylate, triallyl trimellitate, triallyl phosphate, triallyl phosphite, triallyl citrate, and the like. Examples of the blocked isocyanate compound include hexamethylene diisocyanate-based blocked isocyanates (e.g., Duranate SBN-70D, SBB-70P, SBF-70E, TPA-B80E, 17B-60P, MF-B60B, E402-B80B, MF-K60B, and WM44-L70G manufactured by Asahi Chemicals Co., Ltd., Takenate B-882N manufactured by Mitsui Chemicals Co., Ltd., 7960, 7961, 7982, 7991, and 7992 manufactured by Baxenden Co., Ltd.), toluene diisocyanate-based blocked isocyanates (e.g., Takenate 7961 manufactured by Mitsui Chemicals Co., Ltd., B-830, etc.), 4,4'-diphenylmethane diisocyanate blocked isocyanates (e.g. Takenate B-815N manufactured by Mitsui Chemicals, Blonate PMD-OA01 and PMD-MA01 manufactured by Taiyoung Industries, etc.), 1,3-bis(isocyanatomethyl)cyclohexane-blocked isocyanates (e.g. Takenate B-846N manufactured by Mitsui Chemicals, Coronate BI-301, 2507, and 2554 manufactured by Tosoh, etc.), isophorone diisocyanate-blocked isocyanates (e.g. 7950, 7951, and 7990 manufactured by Baxenden, etc.). Among them, blocked isocyanate or dimaleimide compounds are preferred from the viewpoint of storage stability. (F) The thermal crosslinking agent may be used alone or in combination of two or more.
以樹脂組合物之固形物成分總質量為基準,樹脂組合物中之(F)熱交聯劑之含量為0.2質量%~40質量%,就低介電特性與耐化學品性之觀點而言,更佳為1質量%~20質量%,進而較佳為2質量%~10質量%。 Based on the total mass of the solid components of the resin composition, the content of the (F) thermal crosslinking agent in the resin composition is 0.2 mass% to 40 mass%. From the perspective of low dielectric properties and chemical resistance, it is preferably 1 mass% to 20 mass%, and more preferably 2 mass% to 10 mass%.
為了提高硬化後膜之耐化學品性,感光性樹脂組合物可任意包含(G)填料。填料並無限定,只要為用以改良強度及各種性質而添加之惰性物質即可。 In order to improve the chemical resistance of the cured film, the photosensitive resin composition may optionally contain (G) fillers. The fillers are not limited, as long as they are inert substances added to improve strength and various properties.
就抑制製成樹脂組合物時之黏度上升之觀點而言,填料較佳為粒子狀。作為粒子狀之例,有針狀、板狀、球狀等,但就抑制製成樹脂組合物時之黏度上升之觀點而言,填料較佳為球狀。 From the perspective of suppressing the increase in viscosity when making a resin composition, the filler is preferably in a particle shape. Examples of particle shapes include needle-shaped, plate-shaped, and spherical shapes, but from the perspective of suppressing the increase in viscosity when making a resin composition, the filler is preferably in a spherical shape.
作為針狀填料,可例舉:矽灰石、鈦酸鉀、硬矽鈣石、硼酸鋁、針狀碳酸鈣等。 Examples of needle-shaped fillers include: wollastonite, potassium titanate, hard silica, aluminum borate, needle-shaped calcium carbonate, etc.
作為板狀填料,可例舉:滑石、雲母、絹雲母、玻璃薄片、蒙脫石、氮化硼、板狀碳酸鈣等。 Examples of plate-like fillers include talc, mica, sericite, glass flakes, montmorillonite, boron nitride, plate-like calcium carbonate, etc.
作為球狀填料,可例舉:碳酸鈣、二氧化矽、氧化鋁、氧化鈦、黏土、鋁碳酸鎂、氫氧化鎂、氧化鋅、鈦酸鋇等。該等之中,就電特性及製成樹脂組合物時之保存穩定性之觀點而言,較佳為二氧化矽、氧化鋁、氧化鈦、鈦酸鋇,更佳為二氧化矽、氧化鋁。 As spherical fillers, there can be cited: calcium carbonate, silicon dioxide, aluminum oxide, titanium oxide, clay, magnesium aluminum carbonate, magnesium hydroxide, zinc oxide, barium titanate, etc. Among them, from the perspective of electrical properties and storage stability when making a resin composition, silicon dioxide, aluminum oxide, titanium oxide, and barium titanate are preferred, and silicon dioxide and aluminum oxide are more preferred.
作為填料之大小,於球狀之情形時以一次粒徑來定義大小,於板狀或針狀之情形時以長邊之長度來定義大小,較佳為5nm~1000nm,更佳為10nm~1000nm。若為10nm以上,則有製成樹脂組合物時變得足夠均勻之傾向,若為1000nm以下,則可賦予感光性。就賦予感光性之觀點而言,較佳為800nm以下,更佳為600nm以下,尤佳為300nm以下。就密接性及樹脂組合物均勻性之觀點而言,較佳為15nm以上,更佳為30nm以上,尤佳為50nm以上。 The size of the filler is defined by the primary particle diameter in the case of spheres and by the length of the long side in the case of plates or needles. It is preferably 5nm~1000nm, and more preferably 10nm~1000nm. If it is 10nm or more, it tends to be sufficiently uniform when the resin composition is made. If it is 1000nm or less, it can be given photosensitivity. From the perspective of giving photosensitivity, it is preferably 800nm or less, more preferably 600nm or less, and particularly preferably 300nm or less. From the perspective of adhesion and uniformity of the resin composition, it is preferably 15nm or more, more preferably 30nm or more, and particularly preferably 50nm or more.
以樹脂組合物之質量為基準,樹脂組合物中之(G)填料之含量為1vol%~20vol%,就介電特性之觀點而言,較佳為5vol%~20vol%,就解像度之觀點而言,進而較佳為5vol%~10vol%。 Based on the mass of the resin composition, the content of the (G) filler in the resin composition is 1vol%~20vol%, preferably 5vol%~20vol% from the perspective of dielectric properties, and more preferably 5vol%~10vol% from the perspective of resolution.
感光性樹脂組合物亦可進而含有上述(A)~(G)成分以外之成分。作 為其他成分,例如可例舉:(A)聚醯亞胺前驅物以外之樹脂成分;包含金屬元素之有機化合物、增感劑、熱聚合抑制劑、唑化合物、及受阻酚化合物等。 The photosensitive resin composition may further contain components other than the above-mentioned (A) to (G) components. As other components, for example: (A) resin components other than polyimide precursors; organic compounds containing metal elements, sensitizers, thermal polymerization inhibitors, azole compounds, and hindered phenol compounds, etc.
感光性樹脂組合物亦可進而含有(A)聚醯亞胺前驅物以外之樹脂成分。作為感光性樹脂組合物中可含有之樹脂成分,例如可例舉:聚醯亞胺、聚唑、聚唑前驅物、酚系樹脂、聚醯胺、環氧樹脂、矽氧烷樹脂、丙烯酸系樹脂等。相對於(A)聚醯亞胺前驅物100質量份,該等樹脂成分之調配量較佳為0.01質量份~20質量份之範圍。 The photosensitive resin composition may further contain a resin component other than the (A) polyimide precursor. Examples of the resin component that may be contained in the photosensitive resin composition include polyimide, Azoles, poly The amount of the resin components is preferably in the range of 0.01 to 20 parts by weight relative to 100 parts by weight of the (A) polyimide precursor.
感光性樹脂組合物亦可含有包含金屬元素之有機化合物。包含金屬元素之有機化合物較佳為於一分子中包含選自由鈦及鋯所組成之群中之至少一種金屬元素。較佳為包含烴基、含有雜原子之烴基作為有機基。藉由含有有機化合物,感光性樹脂組合物中所包含之聚醯亞胺前驅物之醯亞胺化率上升,硬化膜之介電損耗正切降低。作為可使用之有機鈦或鋯化合物,例如可例舉有機基經由共價鍵或離子鍵鍵結於鈦原子或鋯原子者。 The photosensitive resin composition may also contain an organic compound containing a metal element. The organic compound containing a metal element preferably contains at least one metal element selected from the group consisting of titanium and zirconium in one molecule. Preferably, the organic group contains a hydrocarbon group or a hydrocarbon group containing a heteroatom. By containing an organic compound, the imidization rate of the polyimide precursor contained in the photosensitive resin composition increases, and the dielectric loss tangent of the cured film decreases. As an organic titanium or zirconium compound that can be used, for example, an organic group is bonded to a titanium atom or a zirconium atom via a covalent bond or an ionic bond.
將有機鈦或鋯化合物之具體例示於以下I)~VII): Specific examples of organic titanium or zirconium compounds are shown in the following I)~VII):
作為I)螯合物化合物,就感光性樹脂組合物之保存穩定性及獲得良好之圖案之方面而言,更佳為具有2個以上之烷氧基之化合物。作為螯合物化合物,具體例可例舉:雙(三乙醇胺)二異丙醇鈦、雙(2,4-戊二酸)二正丁醇鈦、雙(2,4-戊二酸)二異丙醇鈦、雙(四甲基庚二酸)二異丙醇鈦、二異丙醇鈦雙(乙醯乙酸乙酯)、該等化合物之鈦原子被取代為鋯原子之化合 物;但並不限定於該等。 As I) chelate compounds, compounds having two or more alkoxy groups are more preferred in terms of the storage stability of the photosensitive resin composition and the acquisition of good patterns. Specific examples of chelate compounds include: titanium bis(triethanolamine)diisopropoxide, titanium bis(2,4-pentanedioate)di-n-butanol, titanium bis(2,4-pentanedioate)diisopropoxide, titanium bis(tetramethylpimelate)diisopropoxide, titanium diisopropoxidedi(ethyl acetylacetate), and compounds in which the titanium atoms of these compounds are replaced by zirconium atoms; but they are not limited to these.
作為II)四烷氧基化合物,例如可例舉:四正丁醇鈦、四乙醇鈦、四(2-乙基己醇)鈦、四異丁醇鈦、四異丙醇鈦、四甲醇鈦、四甲氧基丙醇鈦、四甲基苯酚鈦、四正壬醇鈦、四正丙醇鈦、四硬脂醇鈦、四[雙{2,2-(烯丙氧基甲基)丁醇}]鈦、該等化合物之鈦原子被取代為鋯原子之化合物;但並不限定於該等。 Examples of II) tetraalkoxy compounds include: titanium tetra-n-butoxide, titanium tetraethanol, titanium tetra(2-ethylhexyl)ol, titanium tetraisobutoxide, titanium tetraisopropoxide, titanium tetramethylol, titanium tetramethoxypropoxide, titanium tetramethylphenol, titanium tetra-n-nonoxide, titanium tetra-n-propoxide, titanium tetrastearylol, titanium tetra[bis{2,2-(allyloxymethyl)butanol}], and compounds in which the titanium atoms of these compounds are replaced by zirconium atoms; however, the compounds are not limited to these.
作為III)二茂鈦或二茂鋯化合物,例如可例舉:五甲基環戊二烯基三甲醇鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟苯基)鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦、該等化合物之鈦原子被取代為鋯原子之化合物;但並不限定於該等。 Examples of the titanium or zirconium cyclopentadienyl compound (III) include titanium pentamethylcyclopentadienyltrimethoxide, titanium bis(η 5 -2,4-cyclopentadien-1-yl)bis(2,6-difluorophenyl)bis(η 5 -2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium, and compounds wherein the titanium atom of these compounds is substituted with a zirconium atom; however, the present invention is not limited to these.
作為IV)單烷氧基化合物,例如可例舉:三(二辛基磺酸)異丙醇鈦、三(十二烷基苯磺酸)異丙醇鈦、該等化合物之鈦原子被取代為鋯原子之化合物;但並不限定於該等。 Examples of IV) monoalkoxy compounds include: titanium tri(dioctylsulfonate)isopropoxide, titanium tri(dodecylbenzenesulfonate)isopropoxide, and compounds in which the titanium atom is replaced by a zirconium atom; but the compounds are not limited to these.
作為V)氧鈦或氧鋯化合物,例如可例舉:雙(戊二酸)氧鈦、雙(四甲基庚二酸)氧鈦、酞菁氧鈦、該等化合物之鈦原子被取代為鋯原子之化合物;但並不限定於該等。 Examples of V) titanium or zirconium oxide compounds include: bis(glutaric acid)titanium oxide, bis(tetramethylpimelic acid)titanium oxide, phthalocyanine oxidetitanium oxide, and compounds in which the titanium atoms of these compounds are replaced by zirconium atoms; but the compounds are not limited to these.
作為VI)四乙醯丙酮酸鈦或四乙醯丙酮酸鋯化合物,例如可例舉:四乙醯丙酮酸鈦、該等化合物之鈦原子被取代為鋯原子之化合物;但並不限 定於該等。 Examples of VI) titanium tetraacetylpyruvate or zirconium tetraacetylpyruvate compounds include titanium tetraacetylpyruvate and compounds in which the titanium atom of these compounds is replaced by a zirconium atom; however, the compounds are not limited to these.
作為VII)鈦酸酯偶合劑,例如可例舉三(十二烷基苯磺醯基)鈦酸異丙酯等,但並不限定於該等。 As VII) titanium ester coupling agent, for example, tri(dodecylbenzenesulfonyl)titanium isopropyl ester can be cited, but it is not limited to them.
上述I)~VII)之中,就實現更良好之介電損耗正切之觀點而言,有機鈦化合物較佳為選自由上述I)鈦螯合物化合物、II)四烷氧基鈦化合物、及III)二茂鈦化合物所組成之群中之至少1種化合物。尤佳為鈦二異丙醇雙(乙醯乙酸乙酯)、四正丁醇鈦、及雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦。 Among the above I) to VII), from the viewpoint of achieving a better dielectric loss tangent, the organic titanium compound is preferably at least one compound selected from the group consisting of the above I) titanium chelate compound, II) tetraalkoxy titanium compound, and III) titanocene compound. Titanium diisopropyl alcohol bis(ethyl acetate), titanium tetra-n-butoxide, and bis(η 5 -2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium are particularly preferred.
相對於(A)樹脂100質量份,調配有機鈦或鋯化合物之情形時之調配量為0.01質量份~5質量份,較佳為0.1質量份~3質量份。若該調配量為0.01質量份以上,則表現出良好之樹脂組合物之醯亞胺化率及硬化膜之介電損耗正切,另一方面,若為10質量份以下,則保存穩定性優異,故而較佳。 The amount of the organic titanium or zirconium compound to be mixed with 100 parts by mass of the (A) resin is 0.01 to 5 parts by mass, preferably 0.1 to 3 parts by mass. If the amount is 0.01 parts by mass or more, the imidization rate of the resin composition and the dielectric loss tangent of the cured film are good. On the other hand, if it is 10 parts by mass or less, the storage stability is excellent, so it is better.
感光性樹脂組合物藉由含有上述包含金屬元素之有機化合物,可提高樹脂組合物中所含有之聚醯亞胺前驅物之醯亞胺化率,且可降低使用該樹脂組合物之硬化膜之介電損耗正切。雖不受理論約束,但認為提高聚醯亞胺前驅物之醯亞胺化率之原因在於:包含金屬元素之有機化合物中所含有之金屬元素配位於聚醯亞胺前驅物之源自酯基及/或羧基之羰基,因此使得羰基之碳原子之電子密度降低,促進閉環反應。 The photosensitive resin composition can increase the imidization rate of the polyimide precursor contained in the resin composition by containing the above-mentioned organic compound containing metal elements, and can reduce the dielectric loss tangent of the cured film using the resin composition. Although not bound by theory, it is believed that the reason for increasing the imidization rate of the polyimide precursor is that the metal element contained in the organic compound containing metal elements coordinates to the carbonyl group derived from the ester group and/or carboxyl group of the polyimide precursor, thereby reducing the electron density of the carbon atom of the carbonyl group and promoting the ring closing reaction.
為了提高感光度,感光性樹脂組合物可任意包含增感劑。作為增感劑,例如可例舉:米其勒酮、4,4'-雙(二乙基胺基)二苯甲酮、2,5-雙(4'-二乙胺基苯亞甲基)環戊烷、2,6-雙(4'-二乙基胺基苯亞甲基)環己酮、2,6-雙(4'-二乙基胺基苯亞甲基)-4-甲基環己酮、4,4'-雙(二甲基胺基)查耳酮、4,4'-雙(二乙基胺基)查耳酮、對二甲基胺基亞桂皮基、對二甲基胺基亞苄基茚酮、2-(對二甲基胺基苯基伸聯苯基)-苯并噻唑、2-(對二甲基胺基苯基伸乙烯基)苯并噻唑、2-(對二甲基胺基苯基伸乙烯基)異萘并噻唑、1,3-雙(4'-二甲基胺基苯亞甲基)丙酮、1,3-雙(4'-二乙基胺基苯亞甲基)丙酮、3,3'-羰基-雙(7-二乙基胺基香豆素)、3-乙醯基-7-二甲基胺基香豆素、3-乙氧基羰基-7-二甲基胺基香豆素、3-苄氧基羰基-7-二甲基胺基香豆素、3-甲氧基羰基-7-二乙基胺基香豆素、3-乙氧基羰基-7-二乙基胺基香豆素、N-苯基-N'-乙基乙醇胺、N-苯基二乙醇胺、N-對甲苯基二乙醇胺、N-苯基乙醇胺、4-嗎啉基二苯甲酮、二甲基胺基苯甲酸異戊酯、二乙基胺基苯甲酸異戊酯、2-巰基苯并咪唑、1-苯基-5-巰基四唑、2-巰基苯并噻唑、2-(對二甲基胺基苯乙烯基)苯并唑、2-(對二甲基胺基苯乙烯基)苯并噻唑、2-(對二甲基胺基苯乙烯基)萘并(1,2-d)噻唑、2-(對二甲基胺基苯甲醯基)苯乙烯等。該等可單獨或以複數種(例如2~5種)之組合使用。相對於(A)聚醯亞胺前驅物100質量份,增感劑之調配量較佳為0.1質量份~25質量份。 In order to improve the sensitivity, the photosensitive resin composition may optionally contain a sensitizer. Examples of the sensitizer include: michler's ketone, 4,4'-bis(diethylamino)benzophenone, 2,5-bis(4'-diethylaminobenzylidene)cyclopentane, 2,6-bis(4'-diethylaminobenzylidene)cyclohexanone, 2,6-bis(4'-diethylaminobenzylidene)-4-methylcyclohexanone, 4,4'-bis(dimethylamino)chalcone, 4, 4'-Bis(diethylamino)chalcone, p-dimethylaminocinnamylene, p-dimethylaminobenzylideneindanone, 2-(p-dimethylaminophenylbiphenylene)-benzothiazole, 2-(p-dimethylaminophenylvinylene)benzothiazole, 2-(p-dimethylaminophenylvinylene)isonaphthothiazole, 1,3-bis(4'-dimethylaminobenzylidene)acetone, 1,3-bis(4'-diethylaminobenzylidene)acetone, 3,3'-carbonyl-bis(7-diethylaminocoumarin), 3-acetyl-7-dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethylaminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethyl Aminocumarin, N-phenyl-N'-ethylethanolamine, N-phenyldiethanolamine, N-p-tolyldiethanolamine, N-phenylethanolamine, 4-morpholinylbenzophenone, isoamyl dimethylaminobenzoate, isoamyl diethylaminobenzoate, 2-butylbenzimidazole, 1-phenyl-5-butyltetrazole, 2-butylbenzothiazole, 2-(p-dimethylaminostyryl)benzo azole, 2-(p-dimethylaminophenylvinyl)benzothiazole, 2-(p-dimethylaminophenylvinyl)naphtho(1,2-d)thiazole, 2-(p-dimethylaminophenylvinyl)styrene, etc. These can be used alone or in combination of multiple types (e.g., 2 to 5 types). The amount of the sensitizer is preferably 0.1 to 25 parts by weight relative to 100 parts by weight of the polyimide precursor (A).
為了提高尤其是包含溶劑之溶液之狀態下之保存時之感光性樹脂組合物之黏度及光感度之穩定性,感光性樹脂組合物可任意包含熱聚合抑制 劑。作為熱聚合抑制劑,例如使用:對苯二酚、N-亞硝基二苯基胺、對第三丁基鄰苯二酚、啡噻、N-苯基萘基胺、乙二胺四乙酸、1,2-環己烷二胺四乙酸、二醇醚二胺四乙酸、2,6-二-第三丁基-對甲基苯酚、5-亞硝基-8-羥基喹啉、1-亞硝基-2-萘酚、2-亞硝基-1-萘酚、2-亞硝基-5-(N-乙基-N-磺丙基胺基)苯酚、N-亞硝基-N-苯基羥基胺銨鹽、N-亞硝基-N(1-萘基)羥基胺銨鹽等。又,該等熱聚合抑制劑可使用1種,亦可以2種以上之混合物使用。作為熱聚合抑制劑之調配量,相對於(A)聚醯亞胺前驅物100質量份,較佳為0.005質量份~12質量份之範圍。 In order to improve the stability of the viscosity and photosensitivity of the photosensitive resin composition, especially when stored in a solution state containing a solvent, the photosensitive resin composition may optionally contain a thermal polymerization inhibitor. As the thermal polymerization inhibitor, for example, hydroquinone, N-nitrosodiphenylamine, p-tert-butyl o-cyclopentylphenol, phenanthridine, , N-phenylnaphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol ether diaminetetraacetic acid, 2,6-di-tert-butyl-p-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5-(N-ethyl-N-sulfopropylamino)phenol, N-nitroso-N-phenylhydroxylamine ammonium salt, N-nitroso-N(1-naphthyl)hydroxylamine ammonium salt, etc. In addition, the thermal polymerization inhibitors can be used alone or as a mixture of two or more. The amount of the thermal polymerization inhibitor to be added is preferably in the range of 0.005 to 12 parts by weight relative to 100 parts by weight of the polyimide precursor (A).
於使用包含銅或銅合金之基板之情形時,為了抑制基板變色,感光性樹脂組合物可任意包含唑化合物。作為唑化合物,例如可例舉:1H-三唑、5-甲基-1H-三唑、5-乙基-1H-三唑、4,5-二甲基-1H-三唑、5-苯基-1H-三唑、4-第三丁基-5-苯基-1H-三唑、5-羥基苯基-1H-三唑、苯基三唑、對乙氧基苯基三唑、5-苯基-1-(2-二甲基胺基乙基)三唑、5-苄基-1H-三唑、羥基苯基三唑、1,5-二甲基三唑、4,5-二乙基-1H-三唑、1H-苯并三唑、2-(5-甲基-2-羥基苯基)苯并三唑、2-[2-羥基-3,5-雙(α,α-二甲基苄基)苯基]-苯并三唑、2-(3,5-二-第三丁基-2-羥基苯基)苯并三唑、2-(3-第三丁基-5-甲基-2-羥基苯基)-苯并三唑、2-(3,5-二-第三戊基-2-羥基苯基)苯并三唑、2-(2'-羥基-5'-第三辛基苯基)苯并三唑、羥基苯基苯并三唑、甲苯基三唑、5-甲基-1H-苯并三唑、4-甲基-1H-苯并三唑、4-羧基-1H-苯并三唑、5-羧基-1H-苯并三唑、1H-四唑、5-甲基-1H-四唑、5-苯基-1H-四唑、5-胺基-1H-四唑、1-甲基-1H-四唑等。尤佳為甲苯基三唑、5-甲基-1H-苯并三唑、4-甲基-1H-苯并三唑。又,該等唑化合物可使用1種,亦 可以2種以上之混合物使用。 In the case of using a substrate comprising copper or a copper alloy, the photosensitive resin composition may optionally contain an azole compound in order to suppress discoloration of the substrate. Examples of the azole compound include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-tert-butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H-triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy-3,5-bis(α,α-dimethylbenzyl)phenyl] ]-benzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)benzotriazole, 2-(3-tert-butyl-5-methyl-2-hydroxyphenyl)-benzotriazole, 2-(3,5-di-tert-pentyl-2-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-5'-tert-octylphenyl)benzotriazole, hydroxyphenylbenzotriazole, tolyltriazole, 5-methyl-1H-benzotriazole, 4-methyl-1H-benzotriazole, 4-carboxyl-1H-benzotriazole, 5-carboxyl-1H-benzotriazole, 1H-tetrazole, 5-methyl-1H-tetrazole, 5-phenyl-1H-tetrazole, 5-amino-1H-tetrazole, 1-methyl-1H-tetrazole, and the like. Particularly preferred are tolyltriazole, 5-methyl-1H-benzotriazole, and 4-methyl-1H-benzotriazole. Moreover, these azole compounds may be used alone or as a mixture of two or more.
相對於(A)聚醯亞胺前驅物100質量份,唑化合物之調配量較佳為0.1質量份~20質量份,就感光度特性之觀點而言,更佳為0.5質量份~5質量份。若唑化合物相對於(A)聚醯亞胺前驅物100質量份之調配量為0.1質量份以上,則於銅或銅合金之上形成感光性樹脂組合物時,銅或銅合金表面之變色得到抑制,另一方面,若為20質量份以下,則感光度優異,故而較佳。 The amount of the azole compound to be added is preferably 0.1 to 20 parts by mass relative to 100 parts by mass of the polyimide precursor (A), and more preferably 0.5 to 5 parts by mass from the viewpoint of sensitivity characteristics. If the amount of the azole compound to be added is 0.1 parts by mass or more relative to 100 parts by mass of the polyimide precursor (A), discoloration of the surface of copper or copper alloy is suppressed when a photosensitive resin composition is formed on copper or copper alloy. On the other hand, if it is 20 parts by mass or less, the sensitivity is excellent, so it is preferred.
於使用包含銅或銅合金之基板之情形時,為了抑制基板變色,感光性樹脂組合物可包含受阻酚化合物。作為受阻酚化合物,例如可例舉:2,6-二-第三丁基-4-甲基苯酚、2,5-二-第三丁基-對苯二酚、3-(3,5-二-第三丁基-4-羥基苯基)丙酸十八烷基酯、3-(3,5-二-第三丁基-4-羥基苯基)丙酸異辛酯、4,4'-亞甲基雙(2,6-二-第三丁基苯酚)、4,4'-硫代-雙(3-甲基-6-第三丁基苯酚)、4,4'-亞丁基-雙(3-甲基-6-第三丁基苯酚)、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥基苯基)丙酸酯]、1,6-己二醇-雙[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯]、2,2-硫代-二伸乙基雙[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯]、N,N'-六亞甲基雙(3,5-二-第三丁基-4-羥基-苯丙醯胺)、2,2'-亞甲基-雙(4-甲基-6-第三丁基苯酚)、2,2'-亞甲基-雙(4-乙基-6-第三丁基苯酚)、季戊四醇基-四[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯]、三-(3,5-二-第三丁基-4-羥基苄基)-異三聚氰酸酯、1,3,5-三甲基-2,4,6-三(3,5-二-第三丁基-4-羥基苄基)苯、1,3,5-三(3-羥基-2,6-二甲基-4-異丙基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-3- 羥基-2,6-二甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第二丁基-3-羥基-2,6-二甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三[4-(1-乙基丙基)-3-羥基-2,6-二甲基苄基]-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三[4-三乙基甲基-3-羥基-2,6-二甲基苄基]-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(3-羥基-2,6-二甲基-4-苯基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-3-羥基-2,5,6-三甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-5-乙基-3-羥基-2,6-二甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-6-乙基-3-羥基-2-甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-6-乙基-3-羥基-2,5-二甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-5,6-二乙基-3-羥基-2-甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-3-羥基-2-甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-3-羥基-2,5-二甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、1,3,5-三(4-第三丁基-5-乙基-3-羥基-2-甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮等;但並不限定於此。該等之中,尤佳為1,3,5-三(4-第三丁基-3-羥基-2,6-二甲基苄基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮。 When a substrate containing copper or a copper alloy is used, the photosensitive resin composition may contain a hindered phenol compound in order to suppress discoloration of the substrate. Examples of hindered phenol compounds include: 2,6-di-tert-butyl-4-methylphenol, 2,5-di-tert-butyl-hydroquinone, 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate octadecyl ester, 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate isooctyl ester, 4,4'-methylenebis(2,6-di-tert-butylphenol) , 4,4'-thio-bis(3-methyl-6-tert-butylphenol), 4,4'-butylene-bis(3-methyl-6-tert-butylphenol), triethylene glycol-bis[3-(3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 2,2-thio -Diethylene bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], N,N'-hexamethylenebis(3,5-di-tert-butyl-4-hydroxy-phenylpropionamide), 2,2'-methylene-bis(4-methyl-6-tert-butylphenol), 2,2'-methylene-bis(4-ethyl-6-tert-butylphenol), pentaerythritol-tetra[3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], tris-(3,5-di-tert-butyl-4-hydroxybenzyl)-isocyanurate, 1,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4-hydroxybenzyl)benzene, 1,3,5-tris(3-hydroxy-2,6-dimethyl-4-isopropylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tri(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tri(4-sec-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris[4-(1-ethylpropyl)-3-hydroxy-2,6-dimethylbenzyl]-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris[4-triethylmethyl-3-hydroxy-2,6-dimethylbenzyl]-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(3-hydroxy-2,6-dimethyl-4-phenylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,5,6-trimethylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-5-ethyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-6-ethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-6-ethyl-3-hydroxy-2,5-dimethylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-5,6-diethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-3-hydroxy-2-methylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,5-dimethylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, 1,3,5-tris(4-tert-butyl-5-ethyl-3-hydroxy-2-methylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione, etc., but not limited thereto. Among them, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)-1,3,5-tri -2,4,6-(1H,3H,5H)-trione.
相對於(A)聚醯亞胺前驅物100質量份,受阻酚化合物之調配量較佳為0.1質量份~20質量份,就感光度特性之觀點而言,更佳為0.5質量份~10質量份。若受阻酚化合物相對於(A)聚醯亞胺前驅物100質量份之調配量為0.1質量份以上,則於例如於銅或銅合金之上形成有感光性樹脂組合物之情形時,銅或銅合金之變色、腐蝕得以防止,另一方面,若為20質量 份以下,則感光度優異,故而較佳。 The amount of the hindered phenol compound to be added is preferably 0.1 to 20 parts by mass relative to 100 parts by mass of the polyimide precursor (A). From the perspective of photosensitivity characteristics, it is more preferably 0.5 to 10 parts by mass. If the amount of the hindered phenol compound to be added is 0.1 parts by mass or more relative to 100 parts by mass of the polyimide precursor (A), when a photosensitive resin composition is formed on copper or a copper alloy, discoloration and corrosion of the copper or a copper alloy can be prevented. On the other hand, if it is 20 parts by mass or less, the photosensitivity is excellent, so it is preferred.
本發明亦提供一種包含將感光性樹脂組合物轉化成聚醯亞胺之步驟之聚醯亞胺硬化膜之製造方法。本發明之聚醯亞胺硬化膜之製造方法例如包含以下步驟(1)~(5):(1)將本發明之感光性樹脂組合物塗佈於基板上,而於該基板上形成感光性樹脂層之步驟;(2)對所獲得之感光性樹脂層進行加熱及乾燥之步驟;(3)對加熱及乾燥後之感光性樹脂層進行曝光之步驟;(4)對曝光後之感光性樹脂層進行顯影之步驟;及(5)對顯影後之感光性樹脂層進行加熱處理,形成聚醯亞胺硬化膜之步驟。 The present invention also provides a method for producing a polyimide cured film, which comprises the step of converting a photosensitive resin composition into polyimide. The method for producing a polyimide cured film of the present invention comprises, for example, the following steps (1) to (5): (1) coating the photosensitive resin composition of the present invention on a substrate to form a photosensitive resin layer on the substrate; (2) heating and drying the obtained photosensitive resin layer; (3) exposing the heated and dried photosensitive resin layer; (4) developing the exposed photosensitive resin layer; and (5) heating the developed photosensitive resin layer to form a polyimide cured film.
硬化膜之製造方法中所使用之感光性樹脂組合物較佳為包含100質量份之聚醯亞胺前驅物、0.5~10質量份之感光劑、及100~300質量份之溶劑,更佳為包含光自由基聚合起始劑作為感光劑,進而較佳為感光性樹脂組合物為負型。 The photosensitive resin composition used in the method for manufacturing the hardened film preferably comprises 100 parts by mass of a polyimide precursor, 0.5 to 10 parts by mass of a photosensitive agent, and 100 to 300 parts by mass of a solvent, and more preferably comprises a photo-radical polymerization initiator as the photosensitive agent, and further preferably the photosensitive resin composition is a negative type.
硬化膜之製造方法中之具體步驟可依據上述硬化膜之製造方法之步驟(1)~(5)進行。以下,對各步驟之典型態樣進行說明。 The specific steps in the method for manufacturing a hardened film can be performed according to steps (1) to (5) of the method for manufacturing a hardened film described above. The following describes the typical aspects of each step.
於本步驟中,將本發明之感光性樹脂組合物塗佈於基材上,視需要其後使之乾燥,形成感光性樹脂層。作為塗佈方法,可使用先前以來用於塗佈感光性樹脂組合物之方法,例如利用旋轉塗佈機、棒式塗佈機、刮刀塗佈機、簾幕式塗佈機、網版印刷機等塗佈之方法、利用噴霧塗佈機進行噴霧塗佈之方法等。 In this step, the photosensitive resin composition of the present invention is applied to the substrate and then dried as needed to form a photosensitive resin layer. As a coating method, a method previously used for coating photosensitive resin compositions can be used, such as a coating method using a rotary coater, a rod coater, a doctor blade coater, a curtain coater, a screen printer, etc., a method of spray coating using a spray coater, etc.
可視需要對感光性樹脂組合物膜進行加熱、乾燥。作為乾燥方法,使用風乾、藉由烘箱或加熱板之加熱乾燥、真空乾燥等方法。又,塗膜之乾燥較理想為於不會產生感光性樹脂組合物中之(A)聚醯亞胺前驅物(聚醯胺酸酯)之醯亞胺化之條件下進行。具體而言,於進行風乾或加熱乾燥之情形時,可於20℃~140℃下且1分鐘~1小時之條件下進行乾燥。藉由以上,可於基板上形成感光性樹脂層。 The photosensitive resin composition film can be heated and dried as needed. As drying methods, air drying, heat drying by an oven or a heating plate, vacuum drying, etc. are used. In addition, the drying of the coating is preferably carried out under conditions that do not produce imidization of the (A) polyimide precursor (polyamide ester) in the photosensitive resin composition. Specifically, when air drying or heat drying is performed, the drying can be carried out at 20°C to 140°C and under conditions of 1 minute to 1 hour. By the above, a photosensitive resin layer can be formed on the substrate.
於本步驟中,對上述所形成之感光性樹脂層進行曝光。作為曝光裝置,例如使用接觸式對準機、鏡面投影曝光機、步進機等曝光裝置。曝光可經由具有圖案之光罩或主光罩(reticle)進行,或可直接進行。用於曝光之光線例如為紫外線光源等。 In this step, the photosensitive resin layer formed above is exposed. As an exposure device, for example, a contact aligner, a mirror projection exposure machine, a stepper, etc. are used. The exposure can be performed through a photomask with a pattern or a main photomask (reticle), or can be performed directly. The light used for exposure is, for example, an ultraviolet light source, etc.
曝光後,為了提高光感度之等,亦可視需要以任意溫度及時間之組合實施曝光後烘烤(PEB)及/或顯影前烘烤。關於烘烤條件之範圍,溫度較 佳為40~120℃,時間較佳為10秒~240秒,但並不限定於該範圍,只要不損及本實施方式之負型感光性樹脂組合物之各特性即可。 After exposure, in order to improve photosensitivity, etc., post-exposure baking (PEB) and/or pre-development baking can be performed at any temperature and time combination as needed. Regarding the range of baking conditions, the temperature is preferably 40~120℃, and the time is preferably 10 seconds~240 seconds, but it is not limited to this range, as long as it does not damage the various properties of the negative photosensitive resin composition of this embodiment.
於本步驟中,對曝光後之感光性樹脂層進行顯影,形成凸紋圖案。於感光性樹脂組合物為負型之情形時,將曝光後之感光性樹脂層中之未曝光部顯影去除。作為對曝光(照射)後之感光性樹脂層進行顯影之顯影方法,可自先前已知之光阻之顯影方法、例如旋轉噴霧法、覆液法、伴有超音波處理之浸漬法等中選擇任意方法來使用。又,顯影後,為了調整凸紋圖案之形狀等,亦可視需要以任意溫度及時間之組合實施顯影後烘烤。作為用於顯影之顯影液,例如較佳為針對負型感光性樹脂組合物之良溶劑或該良溶劑與不良溶劑之組合。作為良溶劑,例如較佳為N-甲基-2-吡咯啶酮、N-環己基-2-吡咯啶酮、N,N-二甲基乙醯胺、環戊酮、環己酮、γ-丁內酯、α-乙醯基-γ-丁內酯等。作為不良溶劑,例如較佳為甲苯、二甲苯、甲醇、乙醇、異丙醇、乳酸乙酯、丙二醇甲醚乙酸酯及水等。於將良溶劑與不良溶劑混合使用之情形時,較佳為根據負型感光性樹脂組合物中之聚合物之溶解性調整不良溶劑相對於良溶劑之比率。又,亦可將2種以上、例如數種各溶劑組合使用。於對曝光後之感光性樹脂層進行顯影之步驟中,較佳為以獲得膜厚10μm~15μm之感光性樹脂層之方式進行上述塗佈~顯影步驟。顯影時間較佳為30秒以下,更佳為25秒以下,進而較佳為20秒以下。雖然理論上不受約束,但藉由使顯影時間為30秒以下,可使與曝光部之溶解性產生差異,藉此形成對比度,提高圖案之解像性。 In this step, the exposed photosensitive resin layer is developed to form a relief pattern. When the photosensitive resin composition is negative, the unexposed portion of the exposed photosensitive resin layer is developed and removed. As a developing method for developing the exposed (irradiated) photosensitive resin layer, any method can be selected from previously known photoresist developing methods, such as a rotary spray method, a liquid coating method, and an immersion method accompanied by ultrasonic treatment. In addition, after development, in order to adjust the shape of the relief pattern, post-development baking can be performed at any combination of temperature and time as needed. As a developer for development, for example, a good solvent for a negative photosensitive resin composition or a combination of the good solvent and a poor solvent is preferred. As a good solvent, for example, N-methyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N,N-dimethylacetamide, cyclopentanone, cyclohexanone, γ-butyrolactone, α-acetyl-γ-butyrolactone, etc. are preferred. As a poor solvent, for example, toluene, xylene, methanol, ethanol, isopropyl alcohol, ethyl lactate, propylene glycol methyl ether acetate, and water are preferred. When a good solvent and a bad solvent are mixed for use, it is preferred to adjust the ratio of the bad solvent to the good solvent according to the solubility of the polymer in the negative photosensitive resin composition. In addition, two or more, for example, several solvents may be used in combination. In the step of developing the exposed photosensitive resin layer, it is preferred to perform the above-mentioned coating-developing steps in a manner to obtain a photosensitive resin layer with a film thickness of 10 μm to 15 μm. The developing time is preferably 30 seconds or less, more preferably 25 seconds or less, and further preferably 20 seconds or less. Although there is no limit in theory, by keeping the development time below 30 seconds, a difference in solubility can be created between the exposed part and the exposed part, thereby creating a contrast and improving the resolution of the pattern.
於本步驟中,對藉由上述顯影而獲得之凸紋圖案進行加熱而使感光成分分散,並且使(A)聚醯亞胺前驅物醯亞胺化,而轉化成包含聚醯亞胺之硬化凸紋圖案。作為加熱硬化之方法,可選擇藉由加熱板之方法、使用烘箱之方法、使用可設定溫度程式之升溫式烘箱之方法等各種方法。加熱例如可於160℃~400℃且30分鐘~5小時之條件下進行。作為加熱硬化時之環境氣體,可使用空氣,亦可使用氮氣、氬氣等惰性氣體。以如上方式可製造硬化凸紋圖案(聚醯亞胺硬化膜)。 In this step, the relief pattern obtained by the above-mentioned development is heated to disperse the photosensitive components, and the (A) polyimide precursor is imidized to convert it into a hardened relief pattern containing polyimide. As a method of heat curing, various methods can be selected, such as a method using a heating plate, a method using an oven, and a method using a temperature-raising oven with a settable temperature program. Heating can be performed at 160°C to 400°C for 30 minutes to 5 hours. As an ambient gas during heat curing, air can be used, and inert gases such as nitrogen and argon can also be used. In the above manner, a hardened relief pattern (polyimide hardened film) can be manufactured.
本發明之聚醯亞胺硬化膜之製造方法例如包含將本發明之感光性樹脂組合物塗佈於基板上,並進行曝光處理、顯影處理、繼而加熱處理,其硬化膜利用擾動方式分體圓柱諧振器法於40GHz下進行測定之情形時之介電損耗正切較佳為0.003~0.012。再者,介電損耗正切可藉由下述實施例所示之擾動方式分體圓柱諧振器法測定。 The method for manufacturing the polyimide cured film of the present invention includes, for example, coating the photosensitive resin composition of the present invention on a substrate, performing exposure treatment, developing treatment, and then heating treatment. The dielectric loss tangent of the cured film is preferably 0.003 to 0.012 when measured at 40 GHz using the perturbation split cylindrical resonator method. Furthermore, the dielectric loss tangent can be measured using the perturbation split cylindrical resonator method shown in the following embodiment.
本發明亦提供一種由上述所說明之感光性樹脂組合物獲得之聚醯亞胺硬化膜。該硬化膜之透濕度較佳為未達800,更佳為未達700。就介電損耗正切之觀點而言,有透濕度越低,介電損耗正切之頻率依存性越小之傾向,故而良好,但另一方面,就解像性之觀點而言,透濕度越低,圖案化時之未曝光部之溶解性越差,解像性越差,因此更佳為500以上且未達800。藉由未達800,可獲得可靠性較高之硬化膜。透濕度之測定方法之詳細內容參照下述內容。就解像性、介電特性及介電損耗正切之頻率依存性之觀點而言,較佳為介電損耗正切與透濕度之積(tanδ40×WVTR)處於某 一固定範圍內,於使用40GHz之介電損耗正切之值之情形時,較佳為滿足下述式(3):3.0<tanδ40×WVTR<10.0 (3) The present invention also provides a polyimide cured film obtained from the photosensitive resin composition described above. The moisture permeability of the cured film is preferably less than 800, and more preferably less than 700. From the perspective of dielectric loss tangent, the lower the moisture permeability, the smaller the frequency dependence of the dielectric loss tangent tends to be, so it is good, but on the other hand, from the perspective of resolution, the lower the moisture permeability, the worse the solubility of the unexposed part during patterning, and the worse the resolution, so it is more preferably 500 or more and less than 800. By less than 800, a cured film with higher reliability can be obtained. For details of the method for measuring the moisture permeability, refer to the following content. From the perspective of resolution, dielectric properties and the frequency dependence of dielectric loss tangent, it is preferred that the product of dielectric loss tangent and moisture permeability (tanδ 40 ×WVTR) is within a certain fixed range. When the value of dielectric loss tangent at 40 GHz is used, it is preferred to satisfy the following equation (3): 3.0 < tanδ 40 ×WVTR < 10.0 (3)
藉由使tanδ40×WVTR處於3.0~10.0之範圍內,可獲得解像性與介電特性優異、頻率依存性較小之聚醯亞胺硬化物。40GHz與10GHz下之介電損耗正切之差異較佳為0.0015以下,較佳為0.001以下。 By making tanδ 40 ×WVTR in the range of 3.0~10.0, a polyimide cured product with excellent resolution and dielectric properties and low frequency dependence can be obtained. The difference between the dielectric loss tangent at 40GHz and 10GHz is preferably less than 0.0015, and more preferably less than 0.001.
形成有藉由本發明而製造之硬化凸紋圖案之基底較佳為形成於選自由樹脂、矽(Si)、銅(Cu)、鋁(Al)及該等之組合所組成之群中之基板之上,尤佳為Cu上。於在Cu上形成硬化凸紋圖案之情形時,亦可形成於形成於Si晶圓上之Cu層上。亦可於Si晶圓與Cu層之間形成其他金屬層。作為形成於Si晶圓與Cu層之間之金屬層,較佳為Ti層。 The substrate on which the hardened relief pattern produced by the present invention is formed is preferably formed on a substrate selected from the group consisting of resin, silicon (Si), copper (Cu), aluminum (Al) and combinations thereof, and is particularly preferably formed on Cu. When the hardened relief pattern is formed on Cu, it can also be formed on a Cu layer formed on a Si wafer. Other metal layers can also be formed between the Si wafer and the Cu layer. As the metal layer formed between the Si wafer and the Cu layer, a Ti layer is preferably used.
硬化凸紋圖案之縱橫比較佳為0.5以上,進而較佳為1.0以上,進而較佳為1.5以上。藉由使縱橫比較高,可形成更微細之配線。關於通孔之最小開口尺寸,例如於形成為厚度10μm之硬化膜中,較佳為開設20μm以下之通孔,更佳為開設15μm以下之通孔,進而較佳為開設10μm以下之通孔。 The vertical and horizontal ratio of the hardened embossed pattern is preferably 0.5 or more, more preferably 1.0 or more, and more preferably 1.5 or more. By making the vertical and horizontal ratios higher, finer wiring can be formed. Regarding the minimum opening size of the through hole, for example, in a hardened film formed with a thickness of 10μm, it is preferred to open a through hole of 20μm or less, more preferably to open a through hole of 15μm or less, and more preferably to open a through hole of 10μm or less.
本發明亦提供一種具有使用本發明之感光性樹脂組合物並藉由上述硬化凸紋圖案之製造方法而獲得之硬化凸紋圖案之半導體裝置。因此,提供一種具有作為半導體元件之基材、及藉由上述硬化凸紋圖案製造方法形 成於該基材上之聚醯亞胺之硬化凸紋圖案之半導體裝置。又,本發明亦可應用於將半導體元件用作基材且包含上述硬化凸紋圖案之製造方法作為步驟之一部分的半導體裝置之製造方法。半導體裝置可藉由如下方式製造:形成利用上述硬化凸紋圖案製造方法而形成之硬化凸紋圖案作為表面保護膜、層間絕緣膜、再配線用絕緣膜、覆晶裝置用保護膜、或具有凸塊結構之半導體裝置之保護膜等,並與已知之半導體裝置之製造方法進行組合。 The present invention also provides a semiconductor device having a hardened relief pattern obtained by using the photosensitive resin composition of the present invention and by the above-mentioned method for manufacturing a hardened relief pattern. Therefore, a semiconductor device having a substrate as a semiconductor element and a hardened relief pattern of polyimide formed on the substrate by the above-mentioned method for manufacturing a hardened relief pattern is provided. Furthermore, the present invention can also be applied to a method for manufacturing a semiconductor device that uses a semiconductor element as a substrate and includes the above-mentioned method for manufacturing a hardened relief pattern as a part of the steps. The semiconductor device can be manufactured by forming the hardened embossed pattern formed by the above-mentioned hardened embossed pattern manufacturing method as a surface protective film, an interlayer insulating film, an insulating film for redistribution, a protective film for a flip chip device, or a protective film for a semiconductor device having a bump structure, and combining it with a known semiconductor device manufacturing method.
由上述聚醯亞胺前驅物組合物形成之硬化凸紋圖案(聚醯亞胺硬化膜)中所包含之聚醯亞胺較佳為具有下述通式(13)所表示之結構:
{通式(13)中,X1及Y1與上述通式(4)中之X1及Y1相同,並且n2為2~150之整數}。 {In general formula (13), X1 and Y1 are the same as X1 and Y1 in the above general formula (4), and n2 is an integer of 2 to 150}.
本發明亦提供一種顯示體裝置,其使用本發明之感光性樹脂組合物,且具備顯示體元件及設置於該顯示體元件之上部之硬化膜,並且該硬化膜係上述硬化凸紋圖案。此處,該硬化凸紋圖案可與該顯示體元件直接相接地積層,亦可隔著其他層積層。例如,作為該硬化膜,可例舉:TFT(Thin Film Transistor,薄膜電晶體)液晶顯示元件及彩色濾光片元件之表面保護膜、絕緣膜、及平坦化膜、MVA(Multi-Domain Vertical Alignment,多域垂直配向)型液晶顯示裝置用之突起、以及有機 EL(Electroluminescence,電致發光)元件陰極用之間隔壁。 The present invention also provides a display device, which uses the photosensitive resin composition of the present invention, and has a display element and a cured film disposed on the upper part of the display element, and the cured film is the above-mentioned cured convex pattern. Here, the cured convex pattern can be directly laminated with the display element, or it can be laminated with other layers. For example, as the cured film, there can be cited: surface protection films, insulating films, and flattening films of TFT (Thin Film Transistor) liquid crystal display elements and color filter elements, protrusions for MVA (Multi-Domain Vertical Alignment) type liquid crystal display devices, and partitions for cathodes of organic EL (Electroluminescence) elements.
本發明之感光性樹脂組合物除可應用於如上述之半導體裝置以外,亦可用於多層電路之層間絕緣、可撓性覆銅板之覆蓋塗層、阻焊劑膜、及液晶配向膜等用途。 In addition to being applied to the semiconductor devices mentioned above, the photosensitive resin composition of the present invention can also be used for interlayer insulation of multi-layer circuits, covering coatings of flexible copper-clad boards, solder resist films, and liquid crystal alignment films.
本發明之實施例、比較例、及製造例中之感光性樹脂組合物之物性係依據以下方法進行測定及評價。 The physical properties of the photosensitive resin compositions in the embodiments, comparative examples, and preparation examples of the present invention are measured and evaluated according to the following methods.
各感光性樹脂之重量平均分子量(Mw)係藉由凝膠滲透層析法(標準聚苯乙烯換算)進行測定。用於測定之管柱係昭和電工公司製造之商標名Shodex 805M/806M串聯,標準單分散聚苯乙烯選擇昭和電工(股)製造之Shodex STANDARD SM-105,展開溶劑為N-甲基-2-吡咯啶酮,檢測器使用昭和電工製造之商標名Shodex RI-930。 The weight average molecular weight (Mw) of each photosensitive resin was measured by gel permeation chromatography (converted to standard polystyrene). The column used for the measurement was Shodex 805M/806M series manufactured by Showa Denko Co., Ltd., the standard monodisperse polystyrene was Shodex STANDARD SM-105 manufactured by Showa Denko Co., Ltd., the developing solvent was N-methyl-2-pyrrolidone, and the detector used was Shodex RI-930 manufactured by Showa Denko Co., Ltd.
於6英吋‧矽晶圓(Fujimi Electronics Industries股份有限公司製造、厚度625±25μm)上,使用濺鍍裝置(型號L-440S-FHL、CANON ANELVA公司製造)依序濺鍍厚200nm之Ti、厚400nm之Cu。繼而,使用塗佈顯影機(型號D-Spin60A、SOKUDO公司製造)將藉由下述方法而製備 之感光性樹脂組合物旋轉塗佈於該晶圓上,並於加熱板上於110℃下加熱乾燥3分鐘,藉此形成厚約13.5μm之感光性樹脂層。使用附試驗圖案之光罩,並藉由安裝有i射線濾波器之稜鏡GHI(ULTRA TECH公司製造)對該感光性樹脂層照射200mJ/cm2之能量。繼而,使用作為顯影液之環戊酮並利用塗佈顯影機(型號D-Spin60A、SOKUDO公司製造)對該感光性樹脂層進行噴霧顯影,並利用丙二醇甲醚乙酸酯進行沖洗,藉此獲得Cu上之凸紋圖案。將此時之噴霧顯影之時間設為顯影時間。使用升溫程式固化爐(型號VF-2000、Koyo Lindberg公司製造),於氮氣氛圍下且於230℃下對在Cu上形成有該凸紋圖案之晶圓進行2小時加熱處理,藉此於Cu上獲得厚約10μm之由樹脂構成之硬化凸紋圖案。於光學顯微鏡下對所製作之凸紋圖案進行觀察,求出通孔之最小開口圖案之尺寸。此時,若所獲得之圖案之開口部之面積為對應圖案光罩開口面積之1/2以上,則視作經解像者,基於與經解像之開口部中具有最小面積者對應之光罩開口邊之長度(開口圖案之尺寸),並以以下評價基準對解像度進行判定。 On a 6-inch silicon wafer (manufactured by Fujimi Electronics Industries Co., Ltd., thickness 625±25μm), a 200nm thick Ti and a 400nm thick Cu were sputter-plated in sequence using a sputtering device (model L-440S-FHL, manufactured by CANON ANELVA). Then, a photosensitive resin composition prepared by the following method was spin-coated on the wafer using a coating developer (model D-Spin60A, manufactured by SOKUDO), and dried on a heating plate at 110°C for 3 minutes to form a photosensitive resin layer with a thickness of about 13.5μm. Using a photomask with a test pattern, the photosensitive resin layer was irradiated with an energy of 200 mJ/ cm2 through a prism GHI (manufactured by ULTRA TECH) equipped with an i-ray filter. Then, the photosensitive resin layer was spray developed using a coating developer (model D-Spin60A, manufactured by SOKUDO) using cyclopentanone as a developer, and rinsed with propylene glycol methyl ether acetate to obtain a relief pattern on Cu. The time of the spray development at this time was set as the development time. The wafer with the embossed pattern formed on Cu was heated for 2 hours at 230°C in a nitrogen atmosphere using a temperature-programmed curing furnace (model VF-2000, manufactured by Koyo Lindberg), thereby obtaining a hardened embossed pattern made of resin with a thickness of about 10 μm on Cu. The produced embossed pattern was observed under an optical microscope to determine the size of the minimum opening pattern of the through hole. At this time, if the area of the opening portion of the obtained pattern is more than 1/2 of the opening area of the corresponding pattern mask, it is considered to be resolved, and the resolution is determined based on the length of the mask opening edge corresponding to the resolved opening portion with the smallest area (the size of the opening pattern) and the following evaluation criteria.
A:最小開口圖案之尺寸未達10μm A: The minimum opening pattern size is less than 10μm
B:最小開口圖案之尺寸為10μm以上且未達15μm B: The minimum opening pattern size is greater than 10μm and less than 15μm
C:最小開口圖案之尺寸為15μm以上且未達20μm C: The minimum opening pattern size is greater than 15μm and less than 20μm
D:最小開口圖案之尺寸為20μm以上 D: The minimum opening pattern size is 20μm or more
於6英吋‧矽晶圓(Fujimi Electronics Industries股份有限公司製造、厚度625±25μm)上,使用濺鍍裝置(型號L-440S-FHL、CANON ANELVA公司製造)濺鍍厚100nm之鋁(Al),而準備濺鍍Al晶圓基板。使用旋轉塗佈裝置(型號D-spin60A、SOKUDO公司製造)將藉由下述方法而製備之感光性樹脂組合物旋轉塗佈於上述濺鍍Al晶圓基板,並於110℃下加熱乾燥180秒,形成厚約13.5μm之感光性樹脂層。其後,使用對準機(PLA-501F、佳能公司製造)並利用曝光量600mJ/cm2之ghi線進行整面曝光,使用縱型固化爐(Koyo Lindberg製造、型號名稱VF-2000B)於氮氣氛圍下且於230℃下實施2小時加熱硬化處理,於Al晶圓上製作厚約10μm之由樹脂構成之硬化膜。使用晶圓切割機(DISCO製造、型號名稱DAD-2H/6T)將該硬化膜切割成長80mm、寬62mm(10GHz測定用)及長40mm、寬30mm(40GHz測定用),浸漬於10%鹽酸水溶液中後自矽晶圓上剝離而製成膜樣品。使膜樣品於50℃之烘箱中乾燥24小時後,針對膜樣品,利用共振微擾法分別測定10GHz與40GHz下之相對介電常數(Dk)與介電損耗正切(Df)。測定方法之詳細內容如下。 A 6-inch silicon wafer (Fujimi Electronics Industries Co., Ltd., thickness 625±25μm) was sputter-plated with aluminum (Al) to a thickness of 100nm using a sputter coating device (model L-440S-FHL, manufactured by CANON ANELVA) to prepare a sputter-plated Al wafer substrate. A photosensitive resin composition prepared by the following method was spin-coated on the sputter-plated Al wafer substrate using a spin coating device (model D-spin60A, manufactured by SOKUDO) and heated and dried at 110°C for 180 seconds to form a photosensitive resin layer with a thickness of about 13.5μm. After that, the whole surface was exposed to ghi line with an exposure amount of 600mJ/ cm2 using an alignment machine (PLA-501F, manufactured by Canon Inc.), and a heat curing treatment was performed at 230°C for 2 hours in a nitrogen atmosphere using a vertical curing furnace (manufactured by Koyo Lindberg, model name VF-2000B) to form a cured film made of resin with a thickness of about 10μm on the Al wafer. The cured film was cut into 80mm long and 62mm wide (for 10GHz measurement) and 40mm long and 30mm wide (for 40GHz measurement) using a wafer dicing machine (manufactured by DISCO, model name DAD-2H/6T), and then immersed in a 10% hydrochloric acid aqueous solution and peeled off from the silicon wafer to produce a film sample. After drying the film sample in an oven at 50°C for 24 hours, the relative dielectric constant (Dk) and dielectric loss tangent (Df) of the film sample at 10 GHz and 40 GHz were measured using the resonance perturbation method. The details of the measurement method are as follows.
擾動方式分體圓柱諧振器法 Disturbance method: Split cylindrical resonator method
網路分析儀: Network Analyzer:
PNA Network analyzer N5224B PNA Network analyzer N5224B
(KEYSIGHT公司製造) (Made by KEYSIGHT)
分體圓柱諧振器: Split cylindrical resonator:
CR-710(關東電子應用開發公司製造、測定頻率:約10GHz) CR-710 (manufactured by Kanto Electronics Application Development Co., Ltd., measurement frequency: approximately 10GHz)
CR-740(關東電子應用開發公司製造、測定頻率:約40GHz) CR-740 (manufactured by Kanto Electronics Application Development Co., Ltd., measurement frequency: approximately 40GHz)
於6英吋‧矽晶圓(Fujimi Electronics Industries股份有限公司製造、厚度625±25μm)上,使用濺鍍裝置(型號L-440S-FHL、CANON ANELVA公司製造)濺鍍厚100nm之鋁(Al),而準備濺鍍Al晶圓基板。使用旋轉塗佈裝置(型號D-spin60A、SOKUDO公司製造)將藉由下述方法而製備之感光性樹脂組合物旋轉塗佈於上述濺鍍Al晶圓基板,並於110℃下加熱乾燥180秒,形成厚約13.5μm之感光性樹脂層。其後,使用對準機(PLA-501F、佳能公司製造)並利用曝光量600mJ/cm2之ghi線進行整面曝光,使用縱型固化爐(Koyo Lindberg製造、型號名稱VF-2000B)於氮氣氛圍下且於230℃下實施2小時加熱硬化處理,於Al晶圓上製作厚約10μm之由樹脂構成之硬化膜。使用晶圓切割機(DISCO製造、型號名稱DAD-2H/6T)將該硬化膜切割成長80mm、寬62mm,浸漬於10%鹽酸水溶液中後自矽晶圓上剝離而製成膜樣品。透濕度之測定係依據JIS Z 0208之杯式法進行。再者,於所使用之氯化鈣之使用量為40g且透濕條件為溫度65℃/濕度90%RH下實施。試驗進行24小時,其後自恆溫恆濕機中取出,於室溫下放置30分鐘,並進行重量測定。透水性(WVTR)係根據下述計算式求出。 A 6-inch silicon wafer (Fujimi Electronics Industries Co., Ltd., thickness 625±25μm) was sputter-plated with aluminum (Al) to a thickness of 100nm using a sputter coating device (model L-440S-FHL, manufactured by CANON ANELVA) to prepare a sputter-plated Al wafer substrate. A photosensitive resin composition prepared by the following method was spin-coated on the sputter-plated Al wafer substrate using a spin coating device (model D-spin60A, manufactured by SOKUDO) and heated and dried at 110°C for 180 seconds to form a photosensitive resin layer with a thickness of about 13.5μm. After that, the whole surface was exposed using a ghi line with an exposure amount of 600mJ/ cm2 using an alignment machine (PLA-501F, manufactured by Canon Inc.), and a heat curing treatment was performed at 230°C for 2 hours in a nitrogen atmosphere using a longitudinal curing furnace (manufactured by Koyo Lindberg, model name VF-2000B) to form a cured film made of resin with a thickness of about 10μm on the Al wafer. The cured film was cut into 80mm long and 62mm wide using a wafer dicing machine (manufactured by DISCO, model name DAD-2H/6T), immersed in a 10% hydrochloric acid aqueous solution, and then peeled off from the silicon wafer to prepare a film sample. The moisture permeability was measured according to the cup method of JIS Z 0208. Furthermore, the amount of calcium chloride used was 40 g and the moisture permeability conditions were 65°C/90%RH. The test was conducted for 24 hours, after which the sample was taken out of the thermostatic machine and placed at room temperature for 30 minutes, and the weight was measured. The water permeability (WVTR) was calculated according to the following formula.
WVTR={(試驗後之重量)-(試驗前之重量)}/(0.032×π)(式X) WVTR = {(weight after test) - (weight before test)} / (0.03 2 × π) (Formula X)
{式X中,0.03表示杯之半徑(m)} {In formula X, 0.03 represents the radius of the cup (m)}
此處所言之WVTR係針對10um之硬化膜之值,且係依存於膜厚之值。例如,於膜厚為20um之情形時,成為於10um下獲得之WVTR值之1/2。WVTR之數值越低,意味著膜之水蒸氣透過率越低。又,有膜為疏水性或膜之密度越高,WVTR越低之傾向。 The WVTR mentioned here is the value for a 10um hardened film and is dependent on the film thickness. For example, when the film thickness is 20um, it becomes 1/2 of the WVTR value obtained at 10um. The lower the WVTR value, the lower the water vapor permeability of the film. In addition, there is a tendency that the higher the hydrophobicity of the film or the higher the density of the film, the lower the WVTR.
IR測定係針對上述(3)中所獲得之膜,使用Nicolet 380,並利用ATR(Attenuated Total Reflectance,減弱全反射)法於700cm-1以上且4000cm-1以下之範圍內掃描50次來進行測定。樣品接觸部使用矽稜鏡。將處於1450cm-1以上且1550cm-1以下之範圍內之吸收峰之最大峰強度設為Ph1,將第二強度之峰強度設為Ph2,將1380cm-1附近之峰強度設為Im1,將Ph1標準化為1,藉此算出Ph2與Im1。再者,1380cm-1附近之峰強度設為1380cm-1±10cm-1之中最大之波峰。 IR measurement was performed on the film obtained in (3) above using Nicolet 380 and the ATR (Attenuated Total Reflectance) method by scanning 50 times in the range of 700 cm -1 to 4000 cm -1 . A silicon prism was used for the sample contact portion. The maximum peak intensity of the absorption peak in the range of 1450 cm -1 to 1550 cm -1 was set as Ph 1 , the peak intensity of the second intensity was set as Ph 2 , the peak intensity near 1380 cm -1 was set as Im 1 , and Ph 1 was normalized to 1 to calculate Ph 2 and Im 1. Furthermore, the peak intensity near 1380 cm -1 was set as the largest peak within 1380 cm -1 ± 10 cm -1 .
利用Ar對5L之四口燒瓶進行置換,投入4,4'-丁基茚雙(6-第三丁基-間甲酚)172.02g、4-氯硝基苯155.84g、DMF 1.5L並進行攪拌。向其中添加186.42g之K2CO3並於150℃下加熱5小時,利用TLC(Thin Layer Chromatography,薄層色譜法)確認到原料與中間物消失。冷卻至室溫後對反應液進行過濾,將濾液於80℃下進行減壓濃縮。將濃縮殘渣注入至離子交換水1.6L中,進而添加乙酸乙酯2.5L並進行3次分液精製。對有機層進行回收,並添加MgSO4進行乾燥。乾燥後進行過濾而將雜質去除,添加甲苯800mL而使之溶解,將所獲得者添加至甲醇4.0L中並攪拌30分鐘。攪拌後進行過濾並回收濾物,於80℃下乾燥12小時。將乾燥後所獲得之反應物投入至經Ar置換之5L之四口燒瓶中,進而投入5%Pd/C(EA)19.04g、THF 1.9L並進行攪拌。將燒瓶加熱至40℃進行H2起泡(10mL/min),並進行24小時還原反應。對反應液進行矽藻土過濾,利用矽膠層析法對目 標物之溶出分進行回收,並進行減壓濃縮而獲得二胺X-1。 A 5L four-necked flask was replaced with Ar, and 172.02g of 4,4'-butylindenebis(6-tert-butyl-m-cresol), 155.84g of 4-chloronitrobenzene, and 1.5L of DMF were added and stirred. 186.42g of K2CO3 was added and heated at 150°C for 5 hours. The disappearance of the raw materials and the intermediates was confirmed by TLC (Thin Layer Chromatography ). After cooling to room temperature, the reaction solution was filtered, and the filtrate was concentrated under reduced pressure at 80°C. The concentrated residue was injected into 1.6L of ion exchange water, and 2.5L of ethyl acetate was added and the solution was purified by separation three times. The organic layer was recovered and dried by adding MgSO 4. After drying, the impurities were removed by filtration, 800 mL of toluene was added to dissolve it, and the obtained product was added to 4.0 L of methanol and stirred for 30 minutes. After stirring, the filtrate was filtered and recovered, and dried at 80°C for 12 hours. The obtained reactant after drying was put into a 5L four-necked flask replaced by Ar, and then 19.04 g of 5% Pd/C (EA) and 1.9 L of THF were added and stirred. The flask was heated to 40°C for H2 bubbling (10 mL/min), and the reduction reaction was carried out for 24 hours. The reaction solution was filtered through diatomaceous earth, and the eluted fraction of the target product was recovered by silica gel chromatography and concentrated under reduced pressure to obtain diamine X-1.
將4,4'-氧二鄰苯二甲酸二酐(ODPA)155.1g添加至2升容量之可分離式燒瓶中,添加甲基丙烯酸2-羥基乙酯(HEMA)134.0g及γ-丁內酯400ml,於室溫下一面進行攪拌,一面添加吡啶79.1g,獲得反應混合物。藉由反應而產生之發熱結束後,放冷至室溫,進而靜置16小時。 Add 155.1 g of 4,4'-oxydiphthalic anhydride (ODPA) to a 2-liter separable flask, add 134.0 g of 2-hydroxyethyl methacrylate (HEMA) and 400 ml of γ-butyrolactone, and add 79.1 g of pyridine while stirring at room temperature to obtain a reaction mixture. After the heat generated by the reaction ends, cool to room temperature and let stand for 16 hours.
繼而,於冰冷下,將使二環己基碳二醯亞胺(DCC)206.3g溶解於γ-丁內酯180ml中而成之溶液一面進行攪拌,一面歷時40分鐘添加至反應混合物中。繼而,將使2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g懸浮於γ-丁內酯350ml中而成之懸浮液一面進行攪拌,一面歷時60分鐘添加。進而,於室溫下攪拌2小時後,添加乙醇30ml並攪拌1小時,然後,添加γ-丁內酯400ml。藉由過濾將反應混合物中所產生之沈澱物去除,獲得反應液。 Next, under ice cooling, a solution of 206.3 g of dicyclohexylcarbodiimide (DCC) dissolved in 180 ml of γ-butyrolactone was added to the reaction mixture while stirring for 40 minutes. Next, a suspension of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane suspended in 350 ml of γ-butyrolactone was added while stirring for 60 minutes. After stirring at room temperature for 2 hours, 30 ml of ethanol was added and stirred for 1 hour, and then 400 ml of γ-butyrolactone was added. The precipitate produced in the reaction mixture was removed by filtration to obtain a reaction solution.
將所獲得之反應液添加至3升之乙醇中,生成包含粗聚合物之沈澱物。濾取所生成之粗聚合物,將其溶解於四氫呋喃1.5升中,獲得粗聚合物溶液。使用陰離子交換樹脂(Organo股份有限公司製造之「AmberlystTM15」)對所獲得之粗聚合物溶液進行精製,獲得聚合物溶液。將所獲得之聚合物溶液滴加至28升之水中,使聚合物沈澱,濾取所獲得之沈澱物後進行真空乾燥,藉此獲得粉末狀聚合物A-1。測定該聚合物 A-1之重量平均分子量(Mw),結果為21,000。由聚合物A-1獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為19.6wt%,脂肪族烴基濃度T為8.4wt%。再者,「醯亞胺基濃度U」及「脂肪族烴基濃度T」係換算成於350℃下進行加熱及硬化而獲得之聚醯亞胺硬化膜之聚醯亞胺並算出者(以下相同)。 The obtained reaction solution was added to 3 liters of ethanol to generate a precipitate containing a crude polymer. The generated crude polymer was filtered and dissolved in 1.5 liters of tetrahydrofuran to obtain a crude polymer solution. The obtained crude polymer solution was purified using an anion exchange resin ("Amberlyst TM 15" manufactured by Organo Co., Ltd.) to obtain a polymer solution. The obtained polymer solution was added dropwise to 28 liters of water to precipitate the polymer, and the obtained precipitate was filtered and vacuum dried to obtain a powdered polymer A-1. The weight average molecular weight (Mw) of the polymer A-1 was measured and the result was 21,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-1 was 19.6 wt%, and the aliphatic hydrocarbon group concentration T was 8.4 wt%. The "imide group concentration U" and "aliphatic hydrocarbon group concentration T" were calculated by converting the polyimide of the polyimide cured film obtained by heating and curing at 350°C (the same applies hereinafter).
於上述聚合物A-1之合成中,使用4,4'-(4,4'-亞異丙基二苯氧基)酸二酐260.2g代替ODPA 155.1g,使用2,2'-二甲基聯苯基-4,4'-二胺(m-TB)92.88g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-2。測定該聚合物A-2之重量平均分子量(Mw),結果為23,000。由聚合物A-2獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為20.1wt%,脂肪族烴基濃度T為8.6wt%。 In the synthesis of the above polymer A-1, 260.2 g of 4,4'-(4,4'-isopropyldiphenyloxy) dianhydride was used instead of 155.1 g of ODPA, and 92.88 g of 2,2'-dimethylbiphenyl-4,4'-diamine (m-TB) was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. In addition, the reaction was carried out in the same manner as the method described in the synthesis of polymer A-1 to obtain polymer A-2. The weight average molecular weight (Mw) of the polymer A-2 was measured and found to be 23,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-2 was 20.1 wt%, and the aliphatic hydrocarbon concentration T was 8.6 wt%.
於上述聚合物A-1之合成中,使用1,4-雙(4-胺基苯氧基)-2,3,5-三甲基苯146.3g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-3。測定該聚合物A-3之重量平均分子量(Mw),結果為20,000。由聚合物A-3獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為23.0wt%,脂肪族烴基濃度T為7.4wt%。 In the synthesis of the above polymer A-1, 146.3 g of 1,4-bis(4-aminophenoxy)-2,3,5-trimethylbenzene was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. The reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-3. The weight average molecular weight (Mw) of the polymer A-3 was measured and found to be 20,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-3 was 23.0 wt%, and the aliphatic hydrocarbon concentration T was 7.4 wt%.
於上述聚合物A-1之合成中,使用3,3',4,4'-聯苯四羧酸二酐(BPDA)147.1g代替ODPA 155.1g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-4。測定該聚合物A-4之重量平均分子量(Mw),結果為21,000。由聚合物A-4獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為20.1wt%,脂肪族烴基濃度T為8.6wt%。 In the synthesis of the above polymer A-1, 147.1 g of 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) was used instead of 155.1 g of ODPA. In addition, the reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-4. The weight average molecular weight (Mw) of the polymer A-4 was measured and the result was 21,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-4 was 20.1 wt%, and the aliphatic hydrocarbon concentration T was 8.6 wt%.
於上述聚合物A-1之合成中,使用4,4'-(4,4'-亞異丙基二苯氧基)酸二酐260.2g代替ODPA 155.1g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-5。測定該聚合物A-5之重量平均分子量(Mw),結果為24,000。由聚合物A-5獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為15.2wt%,脂肪族烴基濃度T為9.8wt%。 In the synthesis of the above polymer A-1, 260.2 g of 4,4'-(4,4'-isopropyldiphenoxy) dianhydride was used instead of 155.1 g of ODPA. In addition, the reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-5. The weight average molecular weight (Mw) of the polymer A-5 was measured and the result was 24,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-5 was 15.2 wt%, and the aliphatic hydrocarbon concentration T was 9.8 wt%.
於上述聚合物A-1之合成中,使用4,4'-(4,4'-亞異丙基二苯氧基)酸二酐260.2g代替ODPA 155.1g,使用1,4-雙(4-胺基苯氧基)-2,5-二-第三丁基苯176.98g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-6。測定該聚合物A-6之重量平均分子量(Mw),結果為22,000。由聚合物A-6獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為15.8wt%,脂肪族烴基濃度T為16.2wt%。 In the synthesis of the above polymer A-1, 260.2 g of 4,4'-(4,4'-isopropyldiphenoxy) dianhydride was used instead of 155.1 g of ODPA, and 176.98 g of 1,4-bis(4-aminophenoxy)-2,5-di-tert-butylbenzene was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. The reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-6. The weight average molecular weight (Mw) of the polymer A-6 was measured and found to be 22,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-6 is 15.8wt%, and the aliphatic hydrocarbon concentration T is 16.2wt%.
於上述聚合物A-1之合成中,使用4,4'-(4,4'-亞異丙基二苯氧基)酸二酐260.2g代替ODPA 155.1g,使用247.1g二胺X-1代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-7。測定該聚合物A-7之重量平均分子量(Mw),結果為20,000。由聚合物A-7獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為13.3wt%,脂肪族烴基濃度T為20.7wt%。 In the synthesis of the above polymer A-1, 260.2 g of 4,4'-(4,4'-isopropyldiphenoxy) dianhydride was used instead of 155.1 g of ODPA, and 247.1 g of diamine X-1 was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. In addition, the reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-7. The weight average molecular weight (Mw) of the polymer A-7 was measured and found to be 20,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-7 was 13.3 wt%, and the aliphatic hydrocarbon concentration T was 20.7 wt%.
於上述聚合物A-1之合成中,使用均苯四甲酸二酐109.06g代替ODPA 150.1g,使用247.1g二胺X-1代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-8。測定該聚合物A-8之重量平均分子量(Mw),結果為14,000。由聚合物A-8獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為18.7wt%,脂肪族烴基濃度T為25.1wt%。 In the synthesis of the above polymer A-1, 109.06 g of pyromellitic dianhydride was used instead of 150.1 g of ODPA, and 247.1 g of diamine X-1 was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. In addition, the reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-8. The weight average molecular weight (Mw) of the polymer A-8 was measured and found to be 14,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-8 was 18.7 wt%, and the aliphatic hydrocarbon concentration T was 25.1 wt%.
於上述聚合物A-1之合成中,使用2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷95.93g、2,2-雙{4-(4-胺基苯氧基)苯基}丙烷89.8g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-9。測定該聚合物A-9之重量平均分子量(Mw),結果為21,000。由聚合物A-9獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為20.0wt%,脂肪族烴基濃度T為 6.5wt%。 In the synthesis of the above polymer A-1, 95.93 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane and 89.8 g of 2,2-bis{4-(4-aminophenoxy)phenyl}propane were used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. The reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-9. The weight average molecular weight (Mw) of the polymer A-9 was measured and found to be 21,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-9 was 20.0 wt%, and the aliphatic hydrocarbon concentration T was 6.5 wt%.
於上述聚合物A-1之合成中,使用247.1g二胺X-1代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-10。測定該聚合物A-10之重量平均分子量(Mw),結果為16,000。由聚合物A-10獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為16.7wt%,脂肪族烴基濃度T為22.3wt%。 In the synthesis of the above polymer A-1, 247.1 g of diamine X-1 was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. The reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-10. The weight average molecular weight (Mw) of the polymer A-10 was measured and found to be 16,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-10 was 16.7 wt%, and the aliphatic hydrocarbon concentration T was 22.3 wt%.
將作為酸成分之4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐93.7g添加至1升容量之可分離式燒瓶中,添加γ-丁內酯175g,於室溫下一面進行攪拌,一面歷時5分鐘添加另外準備之使甲基丙烯酸2-異氰酸基乙酯4.7g、吡啶28.9g溶解於γ-丁內酯20g中而成之γ-丁內酯溶液,並於50℃下加熱1小時,繼而添加甲基丙烯酸2-羥基乙酯(HEMA)48.7g,進而於50℃下加熱4小時,藉由反應而產生之發熱結束後,放冷至室溫為止。進而靜置16小時,獲得反應混合物。 93.7 g of 4,4'-(4,4'-isopropyldiphenoxy)diphthalic anhydride as an acid component was added to a 1-liter separable flask, and 175 g of γ-butyrolactone was added. The γ-butyrolactone solution prepared by dissolving 4.7 g of 2-isocyanatoethyl methacrylate and 28.9 g of pyridine in 20 g of γ-butyrolactone was added over 5 minutes while stirring at room temperature. The mixture was heated at 50°C for 1 hour, and then 48.7 g of 2-hydroxyethyl methacrylate (HEMA) was added. The mixture was further heated at 50°C for 4 hours. After the heat generated by the reaction subsided, the mixture was cooled to room temperature. The mixture was then left to stand for 16 hours to obtain a reaction mixture.
繼而,於冰冷下,將使二環己基碳二醯亞胺(DCC)69.5g溶解於γ-丁內酯70g中而成之溶液一面進行攪拌,一面歷時40分鐘添加至反應混合物中。繼而,將使作為二胺成分之m-TB 34.0g溶解於γ-丁內酯110g中而成之溶解液一面進行攪拌,一面歷時60分鐘添加。進而於室溫下攪拌2.5小 時後,添加乙醇15g並攪拌30分鐘後,添加γ-丁內酯150g。藉由過濾將反應混合物中所產生之沈澱物去除,獲得反應液。 Next, under ice cooling, a solution of 69.5 g of dicyclohexylcarbodiimide (DCC) dissolved in 70 g of γ-butyrolactone was added to the reaction mixture over 40 minutes while stirring. Next, a solution of 34.0 g of m-TB as a diamine component dissolved in 110 g of γ-butyrolactone was added over 60 minutes while stirring. After stirring at room temperature for 2.5 hours, 15 g of ethanol was added and stirred for 30 minutes, followed by the addition of 150 g of γ-butyrolactone. The precipitate produced in the reaction mixture was removed by filtration to obtain a reaction solution.
將所獲得之反應液添加至2700g乙醇中,生成包含粗聚合物之沈澱物。濾取所生成之粗聚合物,將其溶解於γ-丁內酯1000g中,獲得粗聚合物溶液。使用陰離子交換樹脂(Organo股份有限公司製造之「AmberlystTM15」)對所獲得之粗聚合物溶液進行精製,獲得聚合物溶液。將所獲得之聚合物溶液滴加至8000g之水中而使聚合物沈澱,濾取所獲得之沈澱物後進行真空乾燥,藉此獲得粉末狀聚合物A-11。測定該聚合物A-11之重量平均分子量(Mw),結果為22,000,各重複單元之醯亞胺基濃度U為20.1wt%,脂肪族烴基濃度T為8.6wt%。 The obtained reaction solution was added to 2700 g of ethanol to generate a precipitate containing a crude polymer. The generated crude polymer was filtered and dissolved in 1000 g of γ-butyrolactone to obtain a crude polymer solution. The obtained crude polymer solution was purified using an anion exchange resin ("Amberlyst TM 15" manufactured by Organo Co., Ltd.) to obtain a polymer solution. The obtained polymer solution was added dropwise to 8000 g of water to precipitate the polymer, and the obtained precipitate was filtered and vacuum dried to obtain a powdered polymer A-11. The weight average molecular weight (Mw) of the polymer A-11 was measured to be 22,000, the amide group concentration U of each repeating unit was 20.1 wt%, and the aliphatic hydrocarbon group concentration T was 8.6 wt%.
將作為酸成分之4,4'-(4,4'-亞異丙基二苯氧基)二鄰苯二甲酸酐93.7g添加至1升容量之可分離式燒瓶中,添加甲基丙烯酸2-羥基乙酯(HEMA)48.7g及γ-丁內酯175g,於室溫下一面進行攪拌,一面添加吡啶28.5g,並於50℃下加熱4小時,藉由反應而產生之發熱結束後,放冷至室溫為止。進而靜置16小時,獲得反應混合物。 93.7 g of 4,4'-(4,4'-isopropyldiphenoxy)diphthalic anhydride as the acid component was added to a 1-liter separable flask, 48.7 g of 2-hydroxyethyl methacrylate (HEMA) and 175 g of γ-butyrolactone were added, 28.5 g of pyridine was added while stirring at room temperature, and heated at 50°C for 4 hours. After the heat generated by the reaction subsided, it was cooled to room temperature. Then it was left to stand for 16 hours to obtain a reaction mixture.
繼而,使甲基丙烯酸2-異氰酸基乙酯4.7g、吡啶0.4g溶解於γ-丁內酯20g中,將該γ-丁內酯溶液一面進行攪拌,一面歷時5分鐘添加,並於50℃下加熱7小時,藉由反應而產生之發熱結束後,放冷至室溫為止。進而靜置16小時,獲得反應混合物。 Next, 4.7 g of 2-isocyanatoethyl methacrylate and 0.4 g of pyridine were dissolved in 20 g of γ-butyrolactone, and the γ-butyrolactone solution was added over 5 minutes while being stirred, and heated at 50°C for 7 hours. After the heat generated by the reaction subsided, it was cooled to room temperature. Then it was left to stand for 16 hours to obtain a reaction mixture.
繼而,於冰冷下,將使二環己基碳二醯亞胺(DCC)69.5g溶解於γ-丁內酯70g中而成之溶液一面進行攪拌,一面歷時40分鐘添加。繼而,將使作為二胺成分之2,2'-二甲基聯苯基-4,4'-二胺(m-TB)34.0g溶解於γ-丁內酯110g中而成之溶解液一面進行攪拌,一面歷時60分鐘添加。進而於室溫下攪拌2.5小時後,添加乙醇15g並攪拌30分鐘,然後添加γ-丁內酯150g。藉由過濾將反應混合物中所產生之沈澱物去除,獲得反應液。 Next, under ice cooling, a solution of 69.5 g of dicyclohexylcarbodiimide (DCC) dissolved in 70 g of γ-butyrolactone was added while stirring for 40 minutes. Next, a solution of 34.0 g of 2,2'-dimethylbiphenyl-4,4'-diamine (m-TB) as a diamine component dissolved in 110 g of γ-butyrolactone was added while stirring for 60 minutes. After stirring at room temperature for 2.5 hours, 15 g of ethanol was added and stirred for 30 minutes, and then 150 g of γ-butyrolactone was added. The precipitate produced in the reaction mixture was removed by filtration to obtain a reaction solution.
將所獲得之反應液添加至2700g乙醇中,生成包含粗聚合物之沈澱物。濾取所生成之粗聚合物,將其溶解於γ-丁內酯1000g中,獲得粗聚合物溶液。使用陰離子交換樹脂(Organo股份有限公司製造之「AmberlystTM15」)對所獲得之粗聚合物溶液進行精製,獲得聚合物溶液。將所獲得之聚合物溶液滴加至8000g之水中而使聚合物沈澱,濾取所獲得之沈澱物後進行真空乾燥,藉此獲得粉末狀聚合物A-12。測定該聚合物A-12之重量平均分子量(Mw),結果為15,000,各重複單元之醯亞胺基濃度U為20.1wt%,脂肪族烴基濃度T為8.6wt%。 The obtained reaction solution was added to 2700 g of ethanol to generate a precipitate containing a crude polymer. The generated crude polymer was filtered and dissolved in 1000 g of γ-butyrolactone to obtain a crude polymer solution. The obtained crude polymer solution was purified using an anion exchange resin ("Amberlyst TM 15" manufactured by Organo Co., Ltd.) to obtain a polymer solution. The obtained polymer solution was added dropwise to 8000 g of water to precipitate the polymer, and the obtained precipitate was filtered and vacuum dried to obtain a powdered polymer A-12. The weight average molecular weight (Mw) of the polymer A-12 was measured to be 15,000, the amide group concentration U of each repeating unit was 20.1 wt%, and the aliphatic hydrocarbon group concentration T was 8.6 wt%.
於上述聚合物A-1之合成中,使用BPDA 147.1g代替ODPA 155.1g,使用二胺基二苯醚85.8g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-13。測定該聚合物A-13之重量平均分子量(Mw),結果為22,000。由聚合物A-13獲得之聚醯亞胺之各重複單元之醯 亞胺基濃度U為30.5wt%,脂肪族烴基濃度T為0wt%。 In the synthesis of the above polymer A-1, 147.1 g of BPDA was used instead of 155.1 g of ODPA, and 85.8 g of diaminodiphenyl ether was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. In addition, the reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-13. The weight average molecular weight (Mw) of the polymer A-13 was measured and found to be 22,000. The acyl imide group concentration U of each repeating unit of the polyimide obtained from polymer A-13 was 30.5 wt%, and the aliphatic hydrocarbon group concentration T was 0 wt%.
於上述聚合物A-1之合成中,使用m-TB 92.88g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-14。測定該聚合物A-14之重量平均分子量(Mw),結果為19,000。由聚合物A-14獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為28.8wt%,脂肪族烴基濃度T為6.2wt%。 In the synthesis of the above polymer A-1, 92.88 g of m-TB was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. The reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-14. The weight average molecular weight (Mw) of the polymer A-14 was measured and found to be 19,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-14 was 28.8 wt%, and the aliphatic hydrocarbon concentration T was 6.2 wt%.
於上述聚合物A-1之合成中,使用2,2-雙{4-(4-胺基苯氧基)苯基}丙烷179.59g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-15。測定該聚合物A-15之重量平均分子量(Mw),結果為22,000。由聚合物A-15獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為20.5wt%,脂肪族烴基濃度T為4.4wt%。 In the synthesis of the above polymer A-1, 179.59 g of 2,2-bis{4-(4-aminophenoxy)phenyl}propane was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. The reaction was carried out in the same manner as the method described in the synthesis of polymer A-1, thereby obtaining polymer A-15. The weight average molecular weight (Mw) of the polymer A-15 was measured and found to be 22,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-15 was 20.5 wt%, and the aliphatic hydrocarbon concentration T was 4.4 wt%.
於上述聚合物A-1之合成中,使用2,2',3,3',5,5'-六甲基[1,1'-聯苯基]-4,4'-二基=雙(1,3-二側氧基-1,3-二氫-2-苯并呋喃-5-羧酸酯)309.29g代替ODPA 155.1g,使用2,2-雙{4-(4-胺基苯氧基)苯基}丙烷179.59g代替2,2-雙[4-(4-胺基苯氧基)-3-甲基苯基]丙烷191.87g,除此以外,以與聚合物 A-1之合成所記載之方法相同之方式進行反應,藉此獲得聚合物A-16。測定該聚合物A-16之重量平均分子量(Mw),結果為29,000。由聚合物A-16獲得之聚醯亞胺之各重複單元之醯亞胺基濃度U為14.1wt%,脂肪族烴基濃度T為12.1wt%。 In the synthesis of the above polymer A-1, 309.29 g of 2,2',3,3',5,5'-hexamethyl[1,1'-biphenyl]-4,4'-diyl=bis(1,3-dioxy-1,3-dihydro-2-benzofuran-5-carboxylate) was used instead of 155.1 g of ODPA, and 179.59 g of 2,2-bis{4-(4-aminophenoxy)phenyl}propane was used instead of 191.87 g of 2,2-bis[4-(4-aminophenoxy)-3-methylphenyl]propane. The reaction was carried out in the same manner as described in the synthesis of polymer A-1, thereby obtaining polymer A-16. The weight average molecular weight (Mw) of the polymer A-16 was measured and found to be 29,000. The imide group concentration U of each repeating unit of the polyimide obtained from polymer A-16 is 14.1wt%, and the aliphatic hydrocarbon concentration T is 12.1wt%.
實施例、比較例中使用下述化合物。 The following compounds are used in the examples and comparative examples.
光聚合起始劑B-1:TR-PBG-304(常州強力電子公司製造) Photopolymerization initiator B-1: TR-PBG-304 (manufactured by Changzhou Qiangli Electronics Co., Ltd.)
光聚合起始劑B-2:TR-PBG-305(常州強力電子公司製造) Photopolymerization initiator B-2: TR-PBG-305 (manufactured by Changzhou Qiangli Electronics Co., Ltd.)
光聚合起始劑B-3:TR-PBG-3057(常州強力電子公司製造) Photopolymerization initiator B-3: TR-PBG-3057 (manufactured by Changzhou Qiangli Electronics Co., Ltd.)
C-1:γ-丁內酯(GBL) C-1: γ-butyrolactone (GBL)
C-2:二甲基亞碸(DMSO) C-2: Dimethyl sulfoxide (DMSO)
D-1:3-縮水甘油氧基丙基三甲氧基矽烷(信越化學公司製造) D-1: 3-Glyceryloxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.)
D-2:N-苯基-3-胺基丙基三甲氧基矽烷(信越化學公司製造) D-2: N-phenyl-3-aminopropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.)
D-3:胺基甲酸(3-三乙氧基矽烷基丙基)-第三丁酯 D-3: (3-triethoxysilylpropyl)-tert-butyl carbamate
矽烷偶合劑D-4:醯脲基丙基三乙氧基矽烷(信越化學公司製造) Silane coupling agent D-4: Ureaylpropyltriethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.)
自由基聚合性化合物E-1:1,9-壬二醇二甲基丙烯酸酯(新中村化學股份有限公司製造) Free radical polymerizable compound E-1: 1,9-nonanediol dimethacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.)
自由基聚合性化合物E-2:1,6-己二醇二甲基丙烯酸酯(新中村化學股份有限公司製造) Free radical polymerizable compound E-2: 1,6-hexanediol dimethacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.)
自由基聚合性化合物E-3:聚氧化丙烯化雙酚A之二丙烯酸酯(共榮社化學股份有限公司製造) Free radical polymerizable compound E-3: Polyoxypropylene bisphenol A diacrylate (manufactured by Kyoeisha Chemical Co., Ltd.)
熱交聯劑F-1:BMI-5100(大和化成工業股份有限公司製造) Thermal crosslinking agent F-1: BMI-5100 (manufactured by Yamato Chemical Industries, Ltd.)
熱交聯劑F-2:SBB70P(旭化成製造) Thermal cross-linking agent F-2: SBB70P (manufactured by Asahi Kasei)
填料G-1:K180SP-CY1(Admatechs公司製造) Filler G-1: K180SP-CY1 (manufactured by Admatechs)
如表1所示,使用聚醯亞胺前驅物A-1並利用以下方法製備負型感光性樹脂組合物,對所製備之組合物進行評價。將作為(A)聚醯亞胺前驅物之A-1:100g、作為(B)光聚合起始劑之B-1:5g、作為(C)溶劑之GBL:180g溶解於DMSO:20g中。進而添加少量GBL,藉此將所獲得之溶液之黏度調整為約40泊中,製成負型感光性樹脂組合物。依據上述方法對該組合物進行評價。將結果示於以下表2中。 As shown in Table 1, a negative photosensitive resin composition was prepared using the following method using polyimide precursor A-1, and the prepared composition was evaluated. A-1: 100 g as (A) polyimide precursor, B-1: 5 g as (B) photopolymerization initiator, and GBL: 180 g as (C) solvent were dissolved in DMSO: 20 g. A small amount of GBL was then added to adjust the viscosity of the obtained solution to about 40 poise to prepare a negative photosensitive resin composition. The composition was evaluated according to the above method. The results are shown in Table 2 below.
製備除以如以下表1、3及5所示之調配比製備外均與實施例1相同之負型感光性樹脂組合物,並進行與實施例1相同之評價。將結果示於以下表2、4及6中。 A negative photosensitive resin composition identical to that of Example 1 was prepared except that the formulation ratios were as shown in Tables 1, 3, and 5 below, and the same evaluation as that of Example 1 was performed. The results are shown in Tables 2, 4, and 6 below.
如表1~6所示,實施例1~27之感光性樹脂組合物之40GHz下之介電損耗正切(Df)與比較例1~3相比,示出較低為0.0059~0.012之值。又,於實施例1~27之感光性樹脂組合物中,透濕度與介電損耗正切之積為3.91~9.41,係低於比較例之值。比較例1及2之顯影時間較長,比較例1之解像度為「D」。 As shown in Tables 1 to 6, the dielectric loss tangent (Df) of the photosensitive resin compositions of Examples 1 to 27 at 40 GHz is lower than that of Comparative Examples 1 to 3, showing a value of 0.0059 to 0.012. In addition, in the photosensitive resin compositions of Examples 1 to 27, the product of the moisture permeability and the dielectric loss tangent is 3.91 to 9.41, which is lower than the value of the comparative example. The developing time of Comparative Examples 1 and 2 is longer, and the resolution of Comparative Example 1 is "D".
藉由使用本發明之感光性樹脂組合物,可獲得厚膜下之解像度較高且示出低介電損耗正切之硬化膜。因此,本發明之感光性樹脂組合物例如可較佳地用於對半導體裝置、多層配線基板等電氣‧電子材料之製造有用之感光性材料之領域。 By using the photosensitive resin composition of the present invention, a cured film having a high resolution under thick film and a low dielectric loss tangent can be obtained. Therefore, the photosensitive resin composition of the present invention can be preferably used in the field of photosensitive materials useful for the manufacture of electrical and electronic materials such as semiconductor devices and multi-layer wiring substrates.
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