TWI857067B - Black photosensitive resin composition, black pattern, color filter, and liquid crystal display device - Google Patents
Black photosensitive resin composition, black pattern, color filter, and liquid crystal display device Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133512—Light shielding layers, e.g. black matrix
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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Abstract
Description
本發明是有關於一種黑色感光性樹脂組成物,且特別是有關於一種黑色感光性樹脂組成物經曝光、顯影及硬化處理後所形成具有顯影性佳及密著性佳之優點的黑色圖案。The present invention relates to a black photosensitive resin composition, and more particularly to a black pattern having the advantages of good developability and good adhesion formed by the black photosensitive resin composition after exposure, development and hardening.
近年來,隨著液晶顯示裝置之各種技術的蓬勃發展,且為了提高液晶顯示裝置的對比度及顯示品質,通常會於液晶顯示裝置中之彩色濾光片的條紋(stripe)及點(dot)之間隙間設置黑色圖案,例如黑色矩陣(black matrix)。該黑色矩陣可防止畫素間之漏光(light leakage)引起的對比度(contrast ratio)下降及色純度(color purity)下降等缺陷。In recent years, with the rapid development of various technologies of liquid crystal display devices, and in order to improve the contrast and display quality of liquid crystal display devices, black patterns, such as black matrix, are usually set between the stripes and dots of the color filter in the liquid crystal display device. The black matrix can prevent defects such as the decrease of contrast ratio and the decrease of color purity caused by light leakage between pixels.
日本特開2008-268854揭示一種黑色感光性樹脂組成物。該感光性樹脂組成物包含具有羧酸基及供聚合的不飽和基的鹼可溶樹脂、含乙烯性不飽和基的光聚合單體、光聚合引發劑及黑色顏料。該專利通過使用特定的鹼可溶樹脂,來改善高含量黑色顏料的感光性樹脂組成所形成的黑色圖案的解析度。此外,日本特開2009-145432揭示一種黑色感光性樹脂組成物。該感光性樹脂組成物包含含乙烯性不飽和基的單體、光聚合引發劑、黑色顏料及樹脂。該樹脂擇自於熱硬化樹脂、感光性樹脂、熱可塑性樹脂,或它們的組合。該專利通過感光性樹脂組成物的固形份中黑色顏料含量的調控,來改善高含量黑色顏料的感光性樹脂組成物於光刻製程感光性低及顯影性不佳的問題。Japanese Patent Publication No. 2008-268854 discloses a black photosensitive resin composition. The photosensitive resin composition comprises an alkali-soluble resin having a carboxylic acid group and an unsaturated group for polymerization, a photopolymerizable monomer containing an ethylenic unsaturated group, a photopolymerization initiator, and a black pigment. The patent improves the resolution of a black pattern formed by a photosensitive resin composition with a high content of black pigment by using a specific alkali-soluble resin. In addition, Japanese Patent Publication No. 2009-145432 discloses a black photosensitive resin composition. The photosensitive resin composition comprises a monomer containing an ethylenic unsaturated group, a photopolymerization initiator, a black pigment, and a resin. The resin is selected from thermosetting resin, photosensitive resin, thermoplastic resin, or a combination thereof. The patent improves the problem of low photosensitivity and poor developing performance of a photosensitive resin composition with a high content of black pigment in a photolithography process by adjusting the content of black pigment in the solid content of the photosensitive resin composition.
然而,由於現在業界對黑色圖案的遮光性要求愈來愈高,解決的辦法的就是增加黑色顏料的含量,來提高黑色圖案的遮光性,然而,此習知技術之感光性樹脂組成物製得之黑色圖案卻具有顯影性及密著性不佳的問題。However, as the industry now has higher and higher requirements for the light-shielding property of black patterns, the solution is to increase the content of black pigment to improve the light-shielding property of the black pattern. However, the black pattern made of the photosensitive resin composition of the prior art has the problems of poor developing property and adhesion.
因此,如何克服顯影性及密著性不佳之問題以達到目前業界的要求,為本發明所屬技術領域中努力研究之目標。Therefore, how to overcome the problems of poor developing performance and poor adhesion to meet the current industry requirements is the goal of research in the technical field to which the present invention belongs.
有鑑於此,本發明提供一種黑色感光性樹脂組成物,其能夠改善上述顯影性及密著性不佳的問題。In view of this, the present invention provides a black photosensitive resin composition, which can improve the above-mentioned problems of poor developing property and poor adhesion.
本發明提供一種黑色感光性樹脂組成物,包括:鹼可溶性樹脂(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、溶劑(D)、黑色顏料(E)、聚碳酸酯二元醇(F)以及具有由式(G-1)所示結構的化合物(G)。式(G-1) 式(G-1)中,R12 、R22 及R32 分別獨立地表示羥基、烷基、烷氧基或烷氧基羰基烷氧基,且R12 、R22 及R32 中至少一個為羥基。R13 、R23 及R33 分別獨立地表示氫原子或烷基。R14 、R24 及R34 分別獨立地表示羥基、烷氧基、烷基、羥基烷氧基、烷氧基羰基烷氧基、3-烷氧基-2-羥基-丙氧基或烷基羰氧基。The present invention provides a black photosensitive resin composition, comprising: an alkali-soluble resin (A), a compound having an ethylenically unsaturated group (B), a photoinitiator (C), a solvent (D), a black pigment (E), a polycarbonate diol (F), and a compound (G) having a structure represented by formula (G-1). Formula (G-1) In formula (G-1), R12 , R22 and R32 each independently represent a hydroxyl group, an alkyl group, an alkoxy group or an alkoxycarbonylalkoxy group, and at least one of R12 , R22 and R32 is a hydroxyl group. R13 , R23 and R33 each independently represent a hydrogen atom or an alkyl group. R14 , R24 and R34 each independently represent a hydroxyl group, an alkoxy group, an alkyl group, a hydroxyalkoxy group, an alkoxycarbonylalkoxy group, a 3-alkoxy-2-hydroxy-propoxy group or an alkylcarbonyloxy group.
在本發明的一實施例中,上述的鹼可溶性樹脂(A)包括鹼可溶性樹脂(A-1),且鹼可溶性樹脂(A-1)具有支鏈烷基、酸基及聚合性不飽和鍵。In one embodiment of the present invention, the alkali-soluble resin (A) includes an alkali-soluble resin (A-1), and the alkali-soluble resin (A-1) has a branched alkyl group, an acid group, and a polymerizable unsaturated bond.
在本發明的一實施例中,上述的鹼可溶性樹脂(A)包括鹼可溶性樹脂(A-2),且鹼可溶性樹脂(A-2)具有芳香基、酸基及聚合性不飽和鍵。In one embodiment of the present invention, the alkali-soluble resin (A) includes an alkali-soluble resin (A-2), and the alkali-soluble resin (A-2) has an aromatic group, an acid group and a polymerizable unsaturated bond.
在本發明的一實施例中,上述的鹼可溶性樹脂(A-1)是由第一混合物所形成的加成共聚物與聚合性不飽和一元酸(a5)反應後,再與多元酸或其酐(a6)反應而得。第一混合物包括具有支鏈烷基的丙烯酸酯化合物(a1)、具有環氧基的丙烯酸化合物(a2)及其他不飽和化合物(a3)。In one embodiment of the present invention, the alkali-soluble resin (A-1) is obtained by reacting an addition copolymer formed by a first mixture with a polymerizable unsaturated monobasic acid (a5) and then reacting with a polyacid or its anhydride (a6). The first mixture includes an acrylate compound (a1) having a branched alkyl group, an acrylic compound (a2) having an epoxy group, and other unsaturated compounds (a3).
在本發明的一實施例中,上述的鹼可溶性樹脂(A-2)是由第二混合物所形成的加成共聚物與聚合性不飽和一元酸(a5)反應後,再與多元酸或其酐(a6)反應而得。第二混合物包括具有芳香基的不飽和化合物(a4)、具有環氧基的丙烯酸化合物(a2)及其他不飽和化合物(a3)。In one embodiment of the present invention, the alkali-soluble resin (A-2) is obtained by reacting an addition copolymer formed by a second mixture with a polymerizable unsaturated monobasic acid (a5) and then reacting with a polyacid or its anhydride (a6). The second mixture includes an unsaturated compound (a4) having an aromatic group, an acrylic compound (a2) having an epoxy group, and other unsaturated compounds (a3).
在本發明的一實施例中,上述的聚碳酸酯二元醇(F)是由式(F-1)所示的化合物,式(F-1) 式(F-1)中,多個R1 分別獨立地表示2價有機基;m表示1~20的整數。In one embodiment of the present invention, the polycarbonate diol (F) is a compound represented by formula (F-1), Formula (F-1): In formula (F-1), a plurality of R 1s each independently represents a divalent organic group; and m represents an integer of 1 to 20.
在本發明的一實施例中,上述的聚碳酸酯二元醇(F)的數量平均分子量為500~3000。In one embodiment of the present invention, the number average molecular weight of the polycarbonate diol (F) is 500-3000.
在本發明的一實施例中,基於鹼可溶性樹脂(A)之總使用量為100重量份,具有乙烯性不飽和基的化合物(B)之使用量為20重量份至180重量份,光起始劑(C)之使用量為7重量份至70重量份,溶劑(D)之總使用量為400重量份至3000重量份,黑色顏料(E)之使用量為150重量份至900重量份,聚碳酸酯二元醇(F)之使用量為4重量份至40重量份,且化合物(G)之使用量為5重量份至45重量份。In one embodiment of the present invention, based on the total usage of the alkali-soluble resin (A) being 100 parts by weight, the usage of the compound (B) having an ethylenically unsaturated group is 20 to 180 parts by weight, the usage of the photoinitiator (C) is 7 to 70 parts by weight, the total usage of the solvent (D) is 400 to 3000 parts by weight, the usage of the black pigment (E) is 150 to 900 parts by weight, the usage of the polycarbonate diol (F) is 4 to 40 parts by weight, and the usage of the compound (G) is 5 to 45 parts by weight.
在本發明的一實施例中,基於鹼可溶性樹脂(A)之總使用量為100重量份,鹼可溶性樹脂(A-1)之使用量為10重量份至60重量份。In one embodiment of the present invention, based on the total usage of the alkali-soluble resin (A) being 100 parts by weight, the usage of the alkali-soluble resin (A-1) is 10 parts by weight to 60 parts by weight.
在本發明的一實施例中,基於鹼可溶性樹脂(A)之總使用量為100重量份,鹼可溶性樹脂(A-2)之使用量為40重量份至90重量份。In one embodiment of the present invention, based on the total usage of the alkali-soluble resin (A) being 100 parts by weight, the usage of the alkali-soluble resin (A-2) is 40 parts by weight to 90 parts by weight.
本發明更提供一種黑色圖案,藉由如上述的黑色感光性樹脂組成物經過預烤處理、曝光處理、顯影處理以及後烤處理所形成。The present invention further provides a black pattern formed by subjecting the above-mentioned black photosensitive resin composition to pre-baking, exposure, development and post-baking.
本發明更提供一種彩色濾光片,包括如上述的黑色圖案。The present invention further provides a color filter including the black pattern as described above.
本發明更提供一種液晶顯示裝置,包括如上述的彩色濾光片。The present invention further provides a liquid crystal display device, comprising the color filter as described above.
基於上述,本發明的黑色感光性樹脂組成物因使用聚碳酸酯二元醇(F)及含有具有特定結構的化合物(G),因此,該黑色感光性樹脂組成物可以改善先前技術存在顯影性及密著性不佳的技術問題。Based on the above, the black photosensitive resin composition of the present invention uses polycarbonate diol (F) and contains a compound (G) with a specific structure. Therefore, the black photosensitive resin composition can improve the technical problems of poor developing property and poor adhesion in the prior art.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例作詳細說明如下。In order to make the above features and advantages of the present invention more clearly understood, embodiments are specifically described below in detail.
< 黑色感光性樹脂組成物 > 本發明提供一種黑色感光性樹脂組成物,包括鹼可溶性樹脂(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、溶劑(D)、黑色顏料(E)、聚碳酸酯二元醇(F)以及化合物(G),並視情況包括添加劑(H)。以下將詳細說明用於本發明的黑色感光性樹脂組成物的各個成分。鹼可溶性樹脂( A ) < Black photosensitive resin composition > The present invention provides a black photosensitive resin composition, comprising an alkali-soluble resin (A), a compound having an ethylenically unsaturated group (B), a photoinitiator (C), a solvent (D), a black pigment (E), a polycarbonate diol (F) and a compound (G), and optionally an additive (H). The following will describe in detail the various components of the black photosensitive resin composition used in the present invention. Alkali-soluble resin ( A )
鹼可溶性樹脂(A)包括鹼可溶性樹脂(A-1)以及鹼可溶性樹脂(A-2)。此外,鹼可溶性樹脂(A)更可包括其他鹼可溶性樹脂(A-3)。鹼可溶性樹脂 ( A-1 ) The alkali-soluble resin (A) includes an alkali-soluble resin (A-1) and an alkali-soluble resin (A-2). In addition, the alkali-soluble resin (A) may further include another alkali-soluble resin (A-3). Alkali-soluble resin ( A-1 )
鹼可溶性樹脂(A-1)具有支鏈烷基、酸基及聚合性不飽和鍵。鹼可溶性樹脂(A-1)是由第一混合物所形成的加成共聚物與聚合性不飽和一元酸(a5)反應後,再與多元酸或其酐(a6)反應而得。第一混合物包括具有支鏈烷基的丙烯酸酯化合物(a1)、具有環氧基的丙烯酸化合物(a2)及其他不飽和化合物(a3)。The alkali-soluble resin (A-1) has a branched alkyl group, an acid group and a polymerizable unsaturated bond. The alkali-soluble resin (A-1) is obtained by reacting an addition copolymer formed by the first mixture with a polymerizable unsaturated monobasic acid (a5) and then reacting with a polyacid or its anhydride (a6). The first mixture includes an acrylate compound (a1) having a branched alkyl group, an acrylic compound (a2) having an epoxy group and other unsaturated compounds (a3).
若黑色感光性樹脂組成物中包括鹼可溶性樹脂(A-1)時,可以進一步改善黑色感光性樹脂組成物所形成之黑色圖案的顯影性。具有支鏈烷基的丙烯酸酯化合物( a1 ) When the black photosensitive resin composition includes an alkali-soluble resin (A-1), the developability of the black pattern formed by the black photosensitive resin composition can be further improved. Acrylate compound having a branched alkyl group ( a1 )
作為具有支鏈烷基的丙烯酸酯化合物(a1)的具體例,可列舉(甲基)丙烯酸異丙酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸異十四酯、(甲基)丙烯酸異十八酯等(甲基)丙烯酸酯化合物。Specific examples of the acrylate compound (a1) having a branched alkyl group include (meth)acrylate compounds such as isopropyl (meth)acrylate, isobutyl (meth)acrylate, t-butyl (meth)acrylate, isoamyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, isodecyl (meth)acrylate, isotetradecyl (meth)acrylate, and isooctadecyl (meth)acrylate.
基於第一混合物的化合物的總莫耳數為1.0莫耳,具有支鏈烷基的丙烯酸酯化合物(a1)的使用量為0.05至0.4莫耳,較佳為0.07至0.38莫耳,更佳為0.1至0.35莫耳。具有環氧基的丙烯酸化合物( a2 ) Based on the total molar number of the compounds in the first mixture being 1.0 mole, the amount of the acrylate compound (a1) having a branched alkyl group is 0.05 to 0.4 mole, preferably 0.07 to 0.38 mole, and more preferably 0.1 to 0.35 mole. The acrylic compound ( a2 ) having an epoxy group
作為具有環氧基的丙烯酸化合物(a2)的具體例,可列舉(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸-2-環氧丙基氧乙基酯、(甲基)丙烯酸-3,4-環氧丁酯、(甲基)丙烯酸-6,7-環氧庚酯、(甲基)丙烯酸-3,4-環氧基環己基甲酯及其內酯加成物(例如DAICEL化學工業(股)製Cyclomer A200、M100)、3,4-環氧基環己基甲基-3’,4’-環氧基環己烷羧酸酯之單(甲基)丙烯酸酯、(甲基)丙烯酸二環戊烯酯之環氧化合物、(甲基)丙烯酸二環戊烯氧基乙酯之環氧化合物等。Specific examples of the acrylic compound (a2) having an epoxy group include glycidyl (meth)acrylate, 2-glycidyloxyethyl (meth)acrylate, 3,4-epoxybutyl (meth)acrylate, 6,7-epoxyheptyl (meth)acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate and lactone adducts thereof (e.g., Cyclomer A200 and M100 manufactured by DAICEL Chemical Industries, Ltd.), mono(meth)acrylate of 3,4-epoxycyclohexylmethyl-3',4'-epoxycyclohexanecarboxylate, epoxy compounds of dicyclopentenyl (meth)acrylate, and epoxy compounds of dicyclopentenyloxyethyl (meth)acrylate.
基於第一混合物的化合物的總莫耳數為1.0莫耳,具有環氧基的丙烯酸化合物(a2)的使用量為0.3至0.85莫耳,較佳為0.35至0.83莫耳,更佳為0.4至0.8莫耳。其他不飽和化合物( a3 ) Based on the total molar number of the compounds in the first mixture being 1.0 mole, the amount of the acrylic compound (a2) having an epoxy group is 0.3 to 0.85 mole, preferably 0.35 to 0.83 mole, and more preferably 0.4 to 0.8 mole. Other unsaturated compounds ( a3 )
其他不飽和化合物(a3)是指不屬於上述具有支鏈烷基的丙烯酸酯化合物(a1)、具有環氧基的丙烯酸化合物(a2)以及下述具有芳香基的不飽和化合物(a4)的不飽和化合物。其他不飽和化合物(a3)包括不飽和化合物(a3-1)以及不飽和化合物(a3-2)。不飽和化合物( a3-1 ) Other unsaturated compounds (a3) are unsaturated compounds that do not belong to the above-mentioned acrylate compounds (a1) having a branched alkyl group, the acrylic compounds (a2) having an epoxy group, and the unsaturated compounds (a4) having an aromatic group described below. Other unsaturated compounds (a3) include unsaturated compounds (a3-1) and unsaturated compounds (a3-2). Unsaturated compound ( a3-1 )
不飽和化合物(a3-1)選自由包括下述式(a3-1-1)、式(a3-1-2)所示結構的丙烯酸酯化合物、以及由下述式(a3-1-3)所示的化合物中的至少一種:式(a3-1-1)式(a3-1-2)式(a3-1-3) 式(a3-1-3)中,X、Y各自獨立表示氫原子、碳數為1至4的直鏈狀烴基或者碳數為1至4的分支狀烴基;R1 、R2 各自獨立表示氫原子、碳數為1至20的烴基或者碳數為1至20的羧酸基,所述烴基及所述羧酸基為未經取代或經取代基取代;或者所述R1 、R2 彼此相互鍵結形成環狀結構。The unsaturated compound (a3-1) is at least one selected from the group consisting of an acrylate compound having a structure represented by the following formula (a3-1-1) and formula (a3-1-2), and a compound represented by the following formula (a3-1-3): Formula (a3-1-1) Formula (a3-1-2) Formula (a3-1-3) In formula (a3-1-3), X and Y each independently represent a hydrogen atom, a linear alkyl group having 1 to 4 carbon atoms, or a branched alkyl group having 1 to 4 carbon atoms; R 1 and R 2 each independently represent a hydrogen atom, a alkyl group having 1 to 20 carbon atoms, or a carboxylic acid group having 1 to 20 carbon atoms, wherein the alkyl group and the carboxylic acid group are unsubstituted or substituted with a substituent; or R 1 and R 2 are bonded to each other to form a ring structure.
作為包括式(a3-1-1)所示結構的丙烯酸酯化合物的具體例,可列舉(甲基)丙烯酸雙環戊酯(商品名FA-513A、FA-513M,日立化成工業股份有限公司製造)等具有三環癸烷骨架的丙烯酸酯化合物。作為包括式(a3-1-2)所示結構的丙烯酸酯化合物的具體例,可列舉丙烯酸三環[5.2.1.02,6 ]癸-8-基酯(商品名FA-511A,日立化成工業股份有限公司製造)、(甲基)丙烯酸2-(三環[5.2.1.02,6 ]癸-3-烯-8(9)-氧)乙基酯(二環戊烯基氧乙基(甲基)丙烯酸酯,商品名FA-512A、FA-512M,日立化成工業股份有限公司製造)等具有雙環戊二烯骨架的丙烯酸酯化合物。作為由式(a3-1-3)所示的化合物的具體例,可列舉降冰片烯(雙環[2.2.1]庚-2-烯)、5-甲基雙環[2.2.1]庚-2-烯、5-乙基雙環[2.2.1]庚-2-烯、四環[4.4.0.12,5 .17,10 ]十二-3-烯、8-甲基四環[4.4.0.12,5 .17,10 ]十二-3-烯、8-乙基四環[4.4.0.12,5 .17,10 ]十二-3-烯、雙環戊二烯、三環[5.2.1.02,6 ]癸-8-烯、三環[5.2.1.02,6 ]癸-3-烯、三環[4.4.0.12,5 ]十一-3-烯、三環[6.2.1.01,8 ]十一-9-烯、三環[6.2.1.01,8 ]十一-4-烯、四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、8-甲基四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、8-亞乙基四環[4.4.0.12,5 .17,12 ]十二-3-烯、8-亞乙基四環[4.4.0.12,5 .17,10 .01,6 ]十二-3-烯、五環[6.5.1.13,6 .02,7 .09,13 ]十五-4-烯、五環[7.4.0.12,5 .19,12 .08,13 ]十五-3-烯、5-降冰片烯-2-羧酸、5-降冰片烯-2,3-二羧酸以及5-降冰片烯-2,3-二酸酐等化合物。上述所列舉的化合物可僅使用一種,也可同時使用兩種以上。Specific examples of the acrylate compound having the structure represented by formula (a3-1-1) include acrylate compounds having a tricyclodecane skeleton such as dicyclopentyl (meth)acrylate (trade names FA-513A, FA-513M, manufactured by Hitachi Chemical Co., Ltd.). Specific examples of the acrylate compound having the structure represented by formula (a3-1-2) include acrylate compounds having a dicyclopentadiene skeleton, such as tricyclo[5.2.1.0 2,6 ]dec-8-yl acrylate (trade name FA-511A, manufactured by Hitachi Chemical Co., Ltd.), 2-(tricyclo[5.2.1.0 2,6 ]dec-3-ene-8(9)-oxy)ethyl (meth)acrylate (dicyclopentenyloxyethyl (meth)acrylate, trade names FA-512A and FA-512M, manufactured by Hitachi Chemical Co., Ltd.). Specific examples of the compound represented by the formula (a3-1-3) include norbornene (bicyclo[2.2.1]hept-2-ene), 5-methylbicyclo[2.2.1]hept-2-ene, 5-ethylbicyclo[2.2.1]hept-2-ene, tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodec-3-ene, 8-methyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodec-3-ene, 8-ethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodec-3-ene, dicyclopentadiene, tricyclo[5.2.1.0 2,6 ]dec-8-ene, tricyclo[5.2.1.0 2,6 ]dec-3-ene, tricyclo[4.4.0.1 2,5 .1 7,10 .0 1,6 ]dodec-3-ene, tricyclo[4.4.0.1 2,5 .1 7,12 ]dodec-3-ene, tricyclo[6.2.1.0 1,8 ]undec-9-ene, tricyclo[6.2.1.0 1,8 ]undec-4-ene, tetracyclo[4.4.0.1 2,5 .1 7,10 .0 1,6 ]dodec-3-ene, 8-methyltetracyclo[4.4.0.1 2,5 .1 7,10 .0 1,6 ]dodec-3-ene, 8-ethylenetetracyclo[4.4.0.1 2,5 .1 7,12 ]dodec-3-ene, 8-ethylenetetracyclo[4.4.0.1 2,5 .1 7,10 .0 1,6 ] dodeca-3-ene, pentacyclo[6.5.1.1 3,6 .0 2,7 .0 9,13 ] pentadeca-4-ene, pentacyclo[7.4.0.1 2,5 .1 9,12 .0 8,13 ] pentadeca-3-ene, 5-norbornene-2-carboxylic acid, 5-norbornene-2,3-dicarboxylic acid, and 5-norbornene-2,3-dianhydride. The above-mentioned compounds may be used alone or in combination of two or more.
基於第一混合物的化合物的總莫耳數為1.0莫耳,不飽和化合物(a3-1)的使用量為0.01至0.09莫耳,較佳為0.012至0.08莫耳,更佳為0.015至0.07莫耳。不飽和化合物( a3-2 ) Based on the total molar amount of the compounds in the first mixture being 1.0 mole, the amount of the unsaturated compound (a3-1) used is 0.01 to 0.09 mole, preferably 0.012 to 0.08 mole, and more preferably 0.015 to 0.07 mole. Unsaturated compound ( a3-2 )
作為不飽和化合物(a3-2)的具體例,可舉出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸正十四酯、(甲基)丙烯酸正十八酯、(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸甲基環己酯、(甲基)丙烯酸乙基環己酯、甲氧基-三乙二醇丙烯酸酯、乙氧基-二乙二醇丙烯酸酯、甲氧基聚乙二醇甲基丙烯酸酯、甲氧基聚乙二醇丙烯酸酯(商品名:AM-90G,新中村化學工業公司製)、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、丁三醇單(甲基)丙烯酸酯、戊三醇單(甲基)丙烯酸酯、1,4-環己烷二甲醇單(甲基)丙烯酸酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸丙炔酯、(甲基)丙烯酸1,1,1-三氟乙酯、(甲基)丙烯酸全氟乙酯、(甲基)丙烯酸全氟正丙酯、(甲基)丙烯酸全氟異丙酯、(甲基)丙烯酸呋喃基酯、(甲基)丙烯酸呋喃甲基酯、(甲基)丙烯酸四氫呋喃基酯、(甲基)丙烯酸吡喃基酯、(甲基)丙烯酸3-(N,N-二甲基胺基)丙酯等不具有芳香環的(甲基)丙烯酸酯;(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環己酯、(甲基)丙烯酸降冰片酯、(甲基)丙烯酸5-甲基降冰片酯、(甲基)丙烯酸5-乙基降冰片酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸松香酯等具有碳數10~20的橋連環式烴基的(甲基)丙烯酸酯;(甲基)丙烯酸醯胺、(甲基)丙烯酸N,N-二甲基醯胺、(甲基)丙烯酸N,N-二乙基醯胺、(甲基)丙烯酸N,N-二丙基醯胺、(甲基)丙烯酸N,N-二異丙基醯胺、(甲基)丙烯酸蒽基醯胺等(甲基)丙烯酸醯胺;(甲基)丙烯酸醯苯胺、(甲基)丙烯腈、丙烯醛、氯乙烯、偏二氯乙烯、氟乙烯、偏二氟乙烯、N-乙烯基吡咯啶酮、乙烯基吡啶、醋酸乙烯酯等乙烯基化合物;丁二烯、2,3-二甲基丁二烯、異戊二烯、氯丁二烯等二烯類化合物;檸康酸二乙酯、馬來酸二乙酯、富馬酸二乙酯、伊康酸二乙酯等之不飽和二羧酸二酯化合物;N-苯基馬來醯亞胺、N-環己基馬來醯亞胺、N-月桂基馬來醯亞胺、N-(4-羥基苯基)馬來醯亞胺等單馬來醯亞胺化合物;N-(甲基)丙烯醯基鄰苯二甲醯亞胺等。此等單體可單獨使用,也可併用二種以上的單體。Specific examples of the unsaturated compound (a3-2) include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, n-butyl (meth)acrylate, n-pentyl (meth)acrylate, n-hexyl (meth)acrylate, n-octyl (meth)acrylate, lauryl (meth)acrylate, n-tetradecyl (meth)acrylate, n-octadecyl (meth)acrylate, cyclopentyl (meth)acrylate, cyclohexyl (meth)acrylate, methylcyclohexyl (meth)acrylate, ethylcyclohexyl (meth)acrylate, methoxy-triethylene glycol acrylate, ethoxy-diethylene glycol acrylate, methoxy polyethylene glycol methacrylate, methoxy polyethylene glycol acrylate (trade name: A M-90G, manufactured by Shin-Nakamura Chemical Industry Co., Ltd.), 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, butanetriol mono(meth)acrylate, pentatriol mono(meth)acrylate, 1,4-cyclohexanedimethanol mono(meth)acrylate, allyl (meth)acrylate, propargyl (meth)acrylate, 1,1,1-trifluoroethyl (meth)acrylate, perfluoroethyl (meth)acrylate, perfluoro-n-propyl (meth)acrylate, perfluoroisopropyl (meth)acrylate, furanyl (meth)acrylate, furanmethyl (meth)acrylate, tetrahydrofuranyl (meth)acrylate, pyranyl (meth)acrylate, 3-(N,N-dimethyl)-(meth)acrylate (meth)acrylates having no aromatic ring, such as (meth)acrylic acid esters having 10 to 20 carbon atoms ... (Meth)acrylic amides such as anthracenylamide and (meth)acrylic acid; vinyl compounds such as (meth)acrylic aniline, (meth)acrylonitrile, acrolein, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride, N-vinyl pyrrolidone, vinyl pyridine, and vinyl acetate; diene compounds such as butadiene, 2,3-dimethylbutadiene, isoprene, and chloroprene; unsaturated dicarboxylic acid diester compounds such as diethyl hexaconate, diethyl maleate, diethyl fumarate, and diethyl itaconate; monomaleimide compounds such as N-phenylmaleimide, N-cyclohexylmaleimide, N-laurylmaleimide, and N-(4-hydroxyphenyl)maleimide; N-(meth)acryloyl o-phthalimide, etc. These monomers may be used alone or in combination of two or more monomers.
基於第一混合物的化合物的總莫耳數為1.0莫耳,其他不飽和化合物(a3)的使用量為0至0.6莫耳,較佳為0至0.5莫耳,更佳為0至0.4莫耳。聚合性不飽和一元酸( a5 ) Based on the total molar amount of the compounds in the first mixture being 1.0 mole, the amount of the other unsaturated compound (a3) used is 0 to 0.6 mole, preferably 0 to 0.5 mole, and more preferably 0 to 0.4 mole. Polymerizable unsaturated monobasic acid ( a5 )
用於與由第一混合物或下述第二混合物所形成的加成共聚物反應的聚合性不飽和一元酸(a5),只要是具有聚合性的不飽和鍵與酸基者即可,例如可例示不飽和羧酸、不飽和磺酸、不飽和膦酸等。作為聚合性不飽和一元酸(a5)的具體例,可舉出(甲基)丙烯酸、α-溴(甲基)丙烯酸、β-呋喃基(甲基)丙烯酸、巴豆酸、丙炔酸、桂皮酸、α-氰基桂皮酸、馬來酸單甲基、馬來酸單乙酯、馬來酸單異丙酯、富馬酸單甲酯、伊康酸單乙酯、2-甲基丙烯醯乙氧基丁二酸酯等之不飽和羧酸;2-丙烯醯胺-2-甲基丙磺酸、第三丁基丙烯醯胺磺酸、對苯乙烯磺酸等之不飽和磺酸;乙烯基膦酸等之不飽和膦酸等。此等不飽和一元酸可單獨使用,也可組合2種以上使用。The polymerizable unsaturated monobasic acid (a5) used for reacting with the addition copolymer formed from the first mixture or the second mixture described below may be any one having a polymerizable unsaturated bond and an acid group, and examples thereof include unsaturated carboxylic acids, unsaturated sulfonic acids, and unsaturated phosphonic acids. Specific examples of the polymerizable unsaturated monobasic acid (a5) include unsaturated carboxylic acids such as (meth)acrylic acid, α-bromo(meth)acrylic acid, β-furanyl(meth)acrylic acid, crotonic acid, propiolic acid, cinnamic acid, α-cyanocinnamic acid, monomethyl maleate, monoethyl maleate, monoisopropyl maleate, monomethyl fumarate, monoethyl itaconate, and 2-methacryloylethoxysuccinate; unsaturated sulfonic acids such as 2-acrylamido-2-methylpropanesulfonic acid, tert-butylacrylamidosulfonic acid, and p-styrenesulfonic acid; and unsaturated phosphonic acids such as vinylphosphonic acid. These unsaturated monobasic acids may be used alone or in combination of two or more.
基於第一混合物的化合物的總莫耳數為1.0莫耳,聚合性不飽和一元酸(a5)的使用量為0.25至0.85莫耳,較佳為0.3至0.83莫耳,更佳為0.35至0.8莫耳。多元酸或其酐( a6 ) Based on the total molar amount of the compounds in the first mixture being 1.0 mole, the amount of the polymerizable unsaturated monobasic acid (a5) used is 0.25 to 0.85 mole, preferably 0.3 to 0.83 mole, and more preferably 0.35 to 0.8 mole. Polybasic acid or its anhydride ( a6 )
用於與由第一混合物或下述第二混合物所形成的加成共聚物反應的多元酸或其酐(a6)可為飽和或不飽和的多元酸或其酐之任一者,具體例可例示丙二酸、琥珀酸、琥珀酸酐、戊二酸、己二酸、四氫苯二甲酸、四氫苯二甲酸酐、甲基四氫苯二甲酸、甲基四氫苯二甲酸酐、六氫苯二甲酸、六氫苯二甲酸酐、馬來酸、馬來酸酐、富馬酸、衣康酸、衣康酸酐、檸康酸、檸康酸酐、5-降冰片烯-2,3-二羧酸、5-降冰片烯-2,3-二羧酸酐、甲基-5-降冰片烯-2,3-二羧酸酐、苯二甲酸酐等之二元酸或其酐、偏苯三酸、偏苯三酸酐等之三元酸或其酐、苯均四酸、苯均四酸酐等之四元酸或其酐等。於此等之中,較宜使用二元酸酐。The polyacid or its anhydride (a6) used for reacting with the addition copolymer formed by the first mixture or the second mixture described below may be any of saturated or unsaturated polyacids or their anhydrides, and specific examples thereof include malonic acid, succinic acid, succinic anhydride, glutaric acid, adipic acid, tetrahydrophthalic acid, tetrahydrophthalic anhydride, methyltetrahydrophthalic acid, methyltetrahydrophthalic anhydride, hexahydrophthalic acid, hexahydrophthalic anhydride. , maleic acid, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride, liconic acid, liconic anhydride, 5-norbornene-2,3-dicarboxylic acid, 5-norbornene-2,3-dicarboxylic anhydride, methyl-5-norbornene-2,3-dicarboxylic anhydride, dibasic acid or anhydride thereof such as phthalic anhydride, tribasic acid or anhydride thereof such as trimellitic acid and trimellitic anhydride, tetrabasic acid or anhydride thereof such as pyromellitic acid and pyromellitic anhydride, etc. Among these, dibasic acid anhydrides are preferably used.
基於第一混合物的化合物的總莫耳數為1.0莫耳,多元酸或其酐(a6)的使用量為0.01至0.75莫耳,較佳為0.03至0.7莫耳,更佳為0.05至0.65莫耳。鹼可溶性樹脂 ( A-2 ) Based on the total molar amount of the compounds in the first mixture being 1.0 mole, the amount of the polyacid or its anhydride (a6) used is 0.01 to 0.75 mole, preferably 0.03 to 0.7 mole, and more preferably 0.05 to 0.65 mole. Alkaline soluble resin ( A-2 )
鹼可溶性樹脂(A-2)具有芳香基、酸基及聚合性不飽和鍵。鹼可溶性樹脂(A-2)是由第二混合物所形成的加成共聚物與聚合性不飽和一元酸(a5)反應後,再與多元酸或其酐(a6)反應而得。第二混合物包括具有芳香基的不飽和化合物(a4)、具有環氧基的丙烯酸化合物(a2)及其他不飽和化合物(a3)。The alkali-soluble resin (A-2) has an aromatic group, an acid group and a polymerizable unsaturated bond. The alkali-soluble resin (A-2) is obtained by reacting an addition copolymer formed by the second mixture with a polymerizable unsaturated monobasic acid (a5) and then reacting with a polybasic acid or its anhydride (a6). The second mixture includes an unsaturated compound (a4) having an aromatic group, an acrylic compound (a2) having an epoxy group and other unsaturated compounds (a3).
若黑色感光性樹脂組成物中包括鹼可溶性樹脂(A-2)時,可以進一步改善黑色感光性樹脂組成物所形成之黑色圖案的密著性。If the black photosensitive resin composition includes an alkali-soluble resin (A-2), the adhesion of the black pattern formed by the black photosensitive resin composition can be further improved.
另外,於鹼可溶性樹脂(A-2)的製造過程中所使用的具有環氧基的丙烯酸化合物(a2)、其他不飽和化合物(a3)、聚合性不飽和一元酸(a5)以及多元酸或其酐(a6)的具體例與於鹼可溶性樹脂(A-1)的製造過程中所使用的具有環氧基的丙烯酸化合物(a2)、其他不飽和化合物(a3)、聚合性不飽和一元酸(a5)以及多元酸或其酐(a6)相同,故在此不再贅述。Specific examples of the acrylic compound (a2) having an epoxy group, other unsaturated compounds (a3), polymerizable unsaturated monobasic acids (a5), and polybasic acids or their anhydrides (a6) used in the production process of the alkali-soluble resin (A-2) are the same as those of the acrylic compound (a2) having an epoxy group, other unsaturated compounds (a3), polymerizable unsaturated monobasic acids (a5), and polybasic acids or their anhydrides (a6) used in the production process of the alkali-soluble resin (A-1), and thus are not described in detail here.
基於第二混合物的化合物的總莫耳數為1.0莫耳,具有環氧基的丙烯酸化合物(a2)的使用量為0.3至0.85莫耳,較佳為0.35至0.83莫耳,更佳為0.4至0.8莫耳。The amount of the acrylic compound (a2) having an epoxy group is 0.3 to 0.85 mol, preferably 0.35 to 0.83 mol, and more preferably 0.4 to 0.8 mol, based on the total mole of the compounds in the second mixture being 1.0 mol.
基於第二混合物的化合物的總莫耳數為1.0莫耳,其他不飽和化合物(a3)的使用量為0至0.6莫耳,較佳為0至0.5莫耳,更佳為0至0.4莫耳。具有芳香基的不飽和化合物( a4 ) Based on the total molar amount of the compounds in the second mixture being 1.0 mole, the amount of the other unsaturated compound (a3) used is 0 to 0.6 mole, preferably 0 to 0.5 mole, and more preferably 0 to 0.4 mole. Unsaturated compound ( a4 ) having an aromatic group
作為具有芳香基的不飽和化合物(a4)的具體例,可列舉苯乙烯、α-甲基苯乙烯、2-甲基苯乙烯、3-甲基苯乙烯、4-甲基苯乙烯、2-氯苯乙烯、3-氯苯乙烯、4-氯苯乙烯、2-甲氧基苯乙烯、3-甲氧基苯乙烯、4-甲氧基苯乙烯、2-胺基苯乙烯、3-胺基苯乙烯、4-胺基苯乙烯、4-硝基苯乙烯、4-氰基苯乙烯、4-乙醯基胺基苯乙烯或茚等苯乙烯系不飽和化合物;(甲基)丙烯酸苄酯、(甲基)丙烯酸苯乙酯、(甲基)丙烯酸酚甲酯、(甲基)丙烯酸異丙苯酯、(甲基)丙烯酸胡椒醇酯、(甲基)丙烯酸水楊醇酯、(甲基)丙烯酸三苯甲酯、(甲基)丙烯酸萘酯、(甲基)丙烯酸蒽酯、丙烯酸苯氧基乙酯、苯氧基-聚乙二醇丙烯酸酯(商品名:四丙烯酸酯P-200A,共榮化學公司製)、丙烯酸鄰苯氧基苄酯、丙烯酸間苯氧基苄酯、丙烯酸對苯氧基苄酯等具有芳香環的(甲基)丙烯酸酯。Specific examples of the unsaturated compound (a4) having an aromatic group include styrene-based unsaturated compounds such as styrene, α-methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 2-chlorostyrene, 3-chlorostyrene, 4-chlorostyrene, 2-methoxystyrene, 3-methoxystyrene, 4-methoxystyrene, 2-aminostyrene, 3-aminostyrene, 4-aminostyrene, 4-nitrostyrene, 4-cyanostyrene, 4-acetylaminostyrene or indene; benzyl (meth)acrylate (Meth)acrylates having an aromatic ring such as phenethyl (meth)acrylate, methyl (meth)acrylate, cumyl (meth)acrylate, piperine (meth)acrylate, salicyclic alcohol (meth)acrylate, triphenylmethyl (meth)acrylate, naphthyl (meth)acrylate, anthracene (meth)acrylate, phenoxyethyl acrylate, phenoxy-polyethylene glycol acrylate (trade name: tetraacrylate P-200A, manufactured by Kyoei Chemical Co., Ltd.), o-phenoxybenzyl acrylate, m-phenoxybenzyl acrylate, and p-phenoxybenzyl acrylate.
基於第二混合物的化合物的總莫耳數為1.0莫耳,具有芳香基的不飽和化合物(a4)的使用量為0.03至0.45莫耳,較佳為0.05至0.43莫耳,更佳為0.08至0.4莫耳。The unsaturated compound (a4) having an aromatic group is used in an amount of 0.03 to 0.45 mol, preferably 0.05 to 0.43 mol, and more preferably 0.08 to 0.4 mol, based on 1.0 mol of the total mole of the compounds in the second mixture.
基於第二混合物的化合物的總莫耳數為1.0莫耳,聚合性不飽和一元酸(a5)的使用量為0.25至0.85莫耳,較佳為0.3至0.83莫耳,更佳為0.35至0.8莫耳。Based on the total molar amount of the compounds in the second mixture being 1.0 mole, the amount of the polymerizable unsaturated monobasic acid (a5) used is 0.25 to 0.85 mole, preferably 0.3 to 0.83 mole, and more preferably 0.35 to 0.8 mole.
基於第二混合物的化合物的總莫耳數為1.0莫耳,多元酸或其酐(a6)的使用量為0.01至0.75莫耳,較佳為0.03至0.7莫耳,更佳為0.05至0.65莫耳。鹼可溶性樹脂( A-1 )以及鹼可溶性樹脂( A-2 )的製造方法 Based on the total molar number of the compounds in the second mixture being 1.0 mole, the amount of the polyacid or its anhydride (a6) used is 0.01 to 0.75 mole, preferably 0.03 to 0.7 mole, and more preferably 0.05 to 0.65 mole. Alkali-soluble resin ( A-1 ) and method for producing alkali-soluble resin ( A-2 )
鹼可溶性樹脂(A-1)(或鹼可溶性樹脂(A-2))是由第一混合物(或第二混合物)所形成的加成共聚物與聚合性不飽和一元酸(a5)反應後,再與多元酸或其酐(a6)反應而得,以下將詳述其製造方法。The alkali-soluble resin (A-1) (or alkali-soluble resin (A-2)) is obtained by reacting an addition copolymer formed by the first mixture (or the second mixture) with a polymerizable unsaturated monobasic acid (a5), and then reacting with a polybasic acid or its anhydride (a6). The production method thereof will be described in detail below.
由第一混合物(或第二混合物)所形成的加成共聚物的共聚合反應,可依照該技術領域中眾所周知的自由基聚合方法,在聚合溶劑之存在下或不存在下進行。例如,可依所欲將第一混合物(或第二混合物)溶解於溶劑中後,在其溶液中添加聚合起始劑,於50~130℃之下進行1~20小時的共聚合反應。The copolymerization reaction of the addition copolymer formed from the first mixture (or the second mixture) can be carried out in the presence or absence of a polymerization solvent according to a free radical polymerization method known in the art. For example, the first mixture (or the second mixture) can be dissolved in a solvent as desired, a polymerization initiator can be added to the solution, and the copolymerization reaction can be carried out at 50-130° C. for 1-20 hours.
作為可用於此共聚合反應的溶劑,並沒有特別的限定,例如可舉出乙二醇單甲基醚、乙二醇單乙基醚、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單正丙基醚、二乙二醇單正丁基醚、三乙二醇單甲基醚、三乙二醇單乙基醚、丙二醇單甲基醚、丙二醇單乙基醚、二丙二醇單甲基醚、二丙二醇單乙基醚、二丙二醇單正丙基醚、二丙二醇單正丁基醚、三丙二醇單甲基醚、三丙二醇單乙基醚等之(多)烷二醇單烷基醚化合物;乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯等之(多)烷二醇單烷基醚乙酸酯化合物;二乙二醇二甲基醚、二乙二醇甲基乙基醚、二乙二醇二乙基醚、四氫呋喃等之其它醚化合物;甲基乙基酮、環己酮、2-庚酮、3-庚酮等之酮化合物;2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲基-3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基丙酸酯、乙酸乙酯、乙酸正丁酯、乙酸正丙酯、乙酸異丙酯、乙酸正丁酯、乙酸異丁酯、乙酸正戊酯、乙酸異戊酯、丙酸正丁酯、丁酸乙酯、丁酸正丙酯、丁酸異丙酯、丁酸正丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸正丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸乙酯等之酯化合物;甲苯、二甲苯等之芳香族烴化合物;N-甲基二吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等之羧酸醯胺化合物等。上述溶劑可為單獨或組合2種以上使用。The solvent that can be used for the copolymerization reaction is not particularly limited, and examples thereof include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol mono-n-propyl ether, diethylene glycol mono-n-butyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether, dipropylene glycol mono-n-butyl ether, tripropylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, ... (Poly) alkyl glycol monoalkyl ether compounds such as propylene glycol monoethyl ether, tripropylene glycol monoethyl ether, etc.; (Poly) alkyl glycol monoalkyl ether acetate compounds such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, etc.; other ether compounds such as diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, tetrahydrofuran, etc.; ketone compounds such as methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone, etc.; 2-hydroxypropionic acid Methyl ester, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-3-methylbutanoate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl propionate, ethyl acetate, n-butyl acetate, n-propyl acetate, isopropyl acetate Ester compounds such as propyl acetate, n-butyl acetate, isobutyl acetate, n-amyl acetate, isoamyl acetate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, isopropyl butyrate, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, ethyl 2-oxobutyrate, etc.; aromatic hydrocarbon compounds such as toluene and xylene; carboxylic acid amide compounds such as N-methyldipyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, etc. The above solvents may be used alone or in combination of two or more.
於此等之中,較佳為丙二醇單甲基醚等之(多)烷二醇單烷基醚系溶劑及丙二醇單甲基醚乙酸酯等之(多)烷二醇單烷基醚乙酸酯系溶劑,即二醇醚系溶劑。Among these, preferred are (poly)alkylene glycol monoalkyl ether solvents such as propylene glycol monomethyl ether and (poly)alkylene glycol monoalkyl ether acetate solvents such as propylene glycol monomethyl ether acetate, that is, glycol ether solvents.
聚合溶劑的使用量並沒有特別的限定,於第一混合物(或第二混合物)的合計為100質量份時,一般為30~1,000質量份,較佳為50~800質量份。特別地,藉由使溶劑之使用量成為1,000質量份以下,可抑制因鏈轉移作用所造成的共聚物之分子量降低,且可將共聚物的黏度控制在適當的範圍。又,藉由使溶劑的配合量成為30質量份以上,可防止異常的聚合反應,安定地進行聚合反應,同時亦可防止共聚物的著色或凝膠化。The amount of the polymerization solvent used is not particularly limited, and is generally 30 to 1,000 parts by mass, preferably 50 to 800 parts by mass, when the total amount of the first mixture (or the second mixture) is 100 parts by mass. In particular, by making the amount of the solvent used less than 1,000 parts by mass, the molecular weight reduction of the copolymer caused by chain transfer can be suppressed, and the viscosity of the copolymer can be controlled within an appropriate range. In addition, by making the amount of the solvent more than 30 parts by mass, abnormal polymerization reaction can be prevented, the polymerization reaction can be carried out stably, and coloring or gelation of the copolymer can also be prevented.
又,作為可用於此共聚合反應的聚合起始劑,並沒有特別的限定,例如可舉出偶氮雙異丁腈、偶氮雙異戊腈、過氧化苯甲醯、第三丁基過氧-2-乙基已酸酯等。此等係可為單獨或組合2種以上使用。以第一混合物(或第二混合物)的全部加入量為100質量份時,聚合起始劑的使用量一般為0.5~20質量份,較佳為1~10質量份。In addition, the polymerization initiator that can be used for this copolymerization reaction is not particularly limited, and examples thereof include azobisisobutyronitrile, azobisisovaleronitrile, benzoyl peroxide, tert-butylperoxy-2-ethylhexanoate, etc. These can be used alone or in combination of two or more. When the total amount of the first mixture (or the second mixture) added is 100 parts by weight, the amount of the polymerization initiator used is generally 0.5 to 20 parts by weight, preferably 1 to 10 parts by weight.
接著,藉由利用如此製造的加成共聚物中所含有的環氧基進行下述的改性反應,可得到在側鏈具有酸基及聚合性不飽和鍵,玻璃轉移溫度為20℃以下,且聚苯乙烯換算之重量平均分子量為1,000~50,000的鹼可溶性樹脂。Then, by using the epoxy groups contained in the addition copolymer thus produced to carry out the following modification reaction, an alkali-soluble resin having an acid group and a polymerizable unsaturated bond in the side chain, a glass transition temperature of 20°C or less, and a weight average molecular weight of 1,000 to 50,000 in terms of polystyrene can be obtained.
上述改性反應包括如下步驟: 步驟一:藉由聚合性不飽和一元酸(a5),對加成共聚物中所有含的環氧基進行開環反應。 步驟二:使經由上述開環反應所生成的羥基與多元酸或其酐(a6)反應。The modification reaction comprises the following steps: Step 1: All epoxy groups contained in the addition copolymer are subjected to a ring-opening reaction by using a polymerizable unsaturated monobasic acid (a5). Step 2: The hydroxyl group generated by the ring-opening reaction is reacted with a polyacid or its anhydride (a6).
用於步驟一的聚合性不飽和一元酸(a5)的使用量,可按照所需要的硬化性聚合物的不飽和基當量的值來適宜選擇。通常,基於加成共聚物中所含有的環氧基總莫耳數為1.0莫耳,聚合性不飽和一元酸(a5)的使用量為0.90~1莫耳,較佳為0.95~1莫耳。聚合性不飽和一元酸(a5)的使用量若過少,則在其後的反應中有發生副反應之虞。The amount of the polymerizable unsaturated monoacid (a5) used in step 1 can be appropriately selected according to the desired unsaturated group equivalent value of the hardening polymer. Generally, based on the total molar number of epoxy groups contained in the addition copolymer being 1.0 mole, the amount of the polymerizable unsaturated monoacid (a5) used is 0.90 to 1 mole, preferably 0.95 to 1 mole. If the amount of the polymerizable unsaturated monoacid (a5) used is too small, there is a risk of side reactions occurring in the subsequent reactions.
步驟一可依照常用方法來實施。例如,可於反應溶劑中添加加成共聚物及聚合性不飽和一元酸後,進一步添加觸媒,例如在50~150℃,較佳在80~130℃進行反應。再者,於步驟一中,即使包含用於共聚合反應的溶劑,也沒有特別的問題,故可在共聚合反應結束後,不去除溶劑,而進行步驟一。Step 1 can be carried out according to a common method. For example, after adding the addition copolymer and the polymerizable unsaturated monobasic acid to the reaction solvent, a catalyst can be further added, and the reaction can be carried out at, for example, 50-150° C., preferably 80-130° C. In addition, in step 1, even if a solvent for copolymerization is included, there is no particular problem, so step 1 can be carried out without removing the solvent after the copolymerization reaction is completed.
又,於進行步驟一時,為了防止凝膠化,可視需要添加聚合抑制劑。作為聚合抑制劑,並沒有特別的限定,例如可舉出氫醌,甲基氫醌、氫醌單甲基醚等。又,作為觸媒,並沒有特別的限定,例如可舉出如三乙胺之三級胺、如氯化三乙基苄基銨之四級銨鹽、如三苯基膦之磷化合物、鉻的螯合化合物等。Furthermore, in order to prevent gelation during step 1, a polymerization inhibitor may be added as needed. The polymerization inhibitor is not particularly limited, and examples thereof include hydroquinone, methyl hydroquinone, and hydroquinone monomethyl ether. Furthermore, the catalyst is not particularly limited, and examples thereof include tertiary amines such as triethylamine, quaternary ammonium salts such as triethylbenzylammonium chloride, phosphorus compounds such as triphenylphosphine, and chromium chelate compounds.
藉由上述步驟一,加成共聚物中的環氧基藉由開環反應,在聚合物的側鏈導入來自聚合性不飽和一元酸(a5)的不飽和鍵,同時生成來自環氧基的羥基。於本發明中,藉由使此羥基與多元酸或其酐(a6)反應的步驟二,而在聚合物中導入酸基。In the above step 1, the epoxy group in the addition copolymer is introduced into the side chain of the polymer by a ring-opening reaction, and an unsaturated bond from the polymerizable unsaturated monobasic acid (a5) is simultaneously generated, and a hydroxyl group from the epoxy group is simultaneously generated. In the present invention, an acid group is introduced into the polymer by a step 2 of reacting the hydroxyl group with a polyacid or its anhydride (a6).
用於步驟二的羥基與多元酸或其酐(a6)的使用量,可按照目的之硬化性聚合物之酸價值來適宜選擇。通常基於步驟一中所生成的羥基總莫耳數為1.0莫耳,多元酸或其酐(a6)的使用量為0.01~0.9莫耳,較佳為0.02~0.85莫耳。羥基與多元酸或其酐(a6)的使用量若過少,則有顯像性不足之虞,相反地若過多則有感度降低之虞。The amount of the hydroxyl group and the polyacid or its anhydride (a6) used in step 2 can be appropriately selected according to the acid value of the desired curable polymer. Usually, based on the total molar number of the hydroxyl group generated in step 1 being 1.0 mol, the amount of the polyacid or its anhydride (a6) used is 0.01 to 0.9 mol, preferably 0.02 to 0.85 mol. If the amount of the hydroxyl group and the polyacid or its anhydride (a6) used is too small, there is a risk of insufficient developing properties, and conversely, if it is too large, there is a risk of reduced sensitivity.
步驟二也可依照常用方法實施。例如,可於進行步驟一之後,在反應系中添加多元酸或其酐(a6),例如在50~150℃,較佳在80~130℃進行反應。反應時間可適宜選擇,通常為0.05~10小時,較佳為0.1~7小時。Step 2 can also be carried out according to a common method. For example, after step 1, a polyacid or anhydride thereof (a6) can be added to the reaction system, and the reaction can be carried out at 50-150° C., preferably 80-130° C. The reaction time can be appropriately selected, and is usually 0.05-10 hours, preferably 0.1-7 hours.
鹼可溶性樹脂(A-1)根據凝膠滲透色層分析法(Gel Permeation Chromatography, GPC)所測得經聚苯乙烯換算的重量平均分子量為1,000至50,000,較佳為3,000至40,000。The alkali-soluble resin (A-1) has a weight average molecular weight of 1,000 to 50,000, preferably 3,000 to 40,000, as measured by gel permeation chromatography (GPC) in terms of polystyrene.
鹼可溶性樹脂(A-2)根據凝膠滲透色層分析法(Gel Permeation Chromatography, GPC)所測得經聚苯乙烯換算的重量平均分子量為1,000至50,000,較佳為3,000至40,000。The alkali-soluble resin (A-2) has a weight average molecular weight of 1,000 to 50,000, preferably 3,000 to 40,000, as measured by gel permeation chromatography (GPC) in terms of polystyrene.
基於鹼可溶性樹脂(A)的使用量為100重量份,鹼可溶性樹脂(A-1)的使用量為10至60重量份,較佳為15至55重量份,更佳為20至50重量份。Based on 100 parts by weight of the alkali-soluble resin (A), the amount of the alkali-soluble resin (A-1) is 10 to 60 parts by weight, preferably 15 to 55 parts by weight, and more preferably 20 to 50 parts by weight.
基於鹼可溶性樹脂(A)的使用量為100重量份,鹼可溶性樹脂(A-2)的使用量為40至90重量份,較佳為45至85重量份,更佳為50至80重量份。其他鹼可溶性樹脂( A-3 ) Based on 100 parts by weight of the alkali-soluble resin (A), the amount of the alkali-soluble resin (A-2) is 40 to 90 parts by weight, preferably 45 to 85 parts by weight, and more preferably 50 to 80 parts by weight. Other alkali-soluble resins ( A-3 )
其他鹼可溶性樹脂(A-3)為鹼可溶性樹脂(A-1)與鹼可溶性樹脂(A-2)以外的樹脂。其他鹼可溶性樹脂(A-3)例如為具有羧酸基或羥基的樹脂,但不限於具有羧酸基或羥基的樹脂。其他鹼可溶性樹脂(A-3)的具體例包括丙烯酸系樹脂、芴(fluorene)系樹脂、胺基甲酸酯(urethane)系樹脂、酚醛清漆(novolac)樹脂等樹脂。具有乙烯性不飽和基的化合物( B ) Other alkali-soluble resins (A-3) are resins other than alkali-soluble resins (A-1) and alkali-soluble resins (A-2). Other alkali-soluble resins (A-3) are, for example, resins having carboxylic acid groups or hydroxyl groups, but are not limited to resins having carboxylic acid groups or hydroxyl groups. Specific examples of other alkali-soluble resins (A-3) include acrylic resins, fluorene resins, urethane resins, novolac resins and the like. Compounds having ethylenically unsaturated groups ( B )
具有乙烯性不飽和基的化合物(B)可選自於具有一個乙烯性不飽和基的化合物或具有二個以上(含二個)乙烯性不飽和基的化合物。The compound (B) having an ethylenically unsaturated group may be selected from compounds having one ethylenically unsaturated group or compounds having two or more (including two) ethylenically unsaturated groups.
前述具有一個乙烯性不飽和基的化合物可包含但不限於(甲基)丙烯醯胺、(甲基)丙烯醯嗎啉、(甲基)丙烯酸-7-胺基-3,7-二甲基辛酯、異丁氧基甲基(甲基)丙烯醯胺、(甲基)丙烯酸異冰片基氧乙酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸-2-乙基己酯、乙基二乙二醇(甲基)丙烯酸酯、第三辛基(甲基)丙烯醯胺、二丙酮(甲基)丙烯醯胺、(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸二環戊烯酯、N,N-二甲基(甲基)丙烯醯胺、(甲基)丙烯酸四氯苯酯、(甲基)丙烯酸-2-四氯苯氧基乙酯、(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸四溴苯酯、(甲基)丙烯酸-2-四溴苯氧基乙酯、(甲基)丙烯酸-2-三氯苯氧基乙酯、(甲基)丙烯酸三溴苯酯、(甲基)丙烯酸-2-三溴苯氧基乙酯、2-羥基-(甲基)丙烯酸乙酯、2-羥基-(甲基)丙烯酸丙酯、乙烯基己內醯胺、N-乙烯基吡咯烷酮、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸五氯苯酯、(甲基)丙烯酸五溴苯酯、聚單(甲基)丙烯酸乙二酯、聚單(甲基)丙烯酸丙二酯或(甲基)丙烯酸冰片酯等之化合物。所述具有一個乙烯性不飽和基的化合物可單獨一種或混合複數種使用。The aforementioned compound having an ethylenically unsaturated group may include but is not limited to (meth)acrylamide, (meth)acryloyl morpholine, (meth)acrylate-7-amino-3,7-dimethyloctyl ester, isobutoxymethyl (meth)acrylamide, (meth)acrylate isobornyloxyethyl ester, (meth)acrylate isobornyl ester, (meth)acrylate-2-ethylhexyl ester, ethyl diethylene glycol (meth)acrylate, tert-octyl (meth)acrylamide, diacetone (meth)acrylamide, (meth)acrylate dimethylaminoethyl ester, (meth)acrylate dodecyl ester, (meth)acrylate dicyclopentenyloxyethyl ester, (meth)acrylate dicyclopentenyl ester, N,N-dimethyl (meth)acrylamide, (meth)acrylate Compounds such as tetrachlorophenyl (meth)acrylate, 2-tetrachlorophenoxyethyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, tetrabromophenyl (meth)acrylate, 2-tetrabromophenoxyethyl (meth)acrylate, 2-trichlorophenoxyethyl (meth)acrylate, tribromophenyl (meth)acrylate, 2-tribromophenoxyethyl (meth)acrylate, ethyl 2-hydroxy (meth)acrylate, propyl 2-hydroxy (meth)acrylate, vinyl caprolactam, N-vinyl pyrrolidone, phenoxyethyl (meth)acrylate, pentachlorophenyl (meth)acrylate, pentabromophenyl (meth)acrylate, polyethylene mono(meth)acrylate, propylene mono(meth)acrylate, or bornyl (meth)acrylate may be used. The compounds having one ethylenically unsaturated group may be used alone or in combination of a plurality of them.
前述具有二個以上(含二個)乙烯性不飽和基的化合物可包含但不限於乙二醇二(甲基)丙烯酸酯、二(甲基)丙烯酸二環戊烯酯、三乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、三(2-羥基乙基)異氰酸二(甲基)丙烯酸酯、三(2-羥基乙基)異氰酸三(甲基)丙烯酸酯、己內酯改質之三(2-羥基乙基)異氰酸三(甲基)丙烯酸酯、三(甲基)丙烯酸三羥甲基丙酯、環氧乙烷(簡稱EO)改質之三(甲基)丙烯酸三羥甲基丙酯、環氧丙烷改質(簡稱PO)之三(甲基)丙烯酸三羥甲基丙酯、三丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、聚酯二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、己內酯改質之二季戊四醇六(甲基)丙烯酸酯、己內酯改質之二季戊四醇五(甲基)丙烯酸酯、四(甲基)丙烯酸二三羥甲基丙酯、經環氧乙烷改質之雙酚A二(甲基)丙烯酸酯、經環氧丙烷改質之雙酚A二(甲基)丙烯酸酯、經環氧乙烷改質之氫化雙酚A二(甲基)丙烯酸酯、經環氧丙烷改質之氫化雙酚A二(甲基)丙烯酸酯、經環氧乙烷改質之雙酚F二(甲基)丙烯酸酯或酚醛清漆聚縮水甘油醚(甲基)丙烯酸酯等之化合物。所述具有二個以上(含二個)乙烯性不飽和基之化合物可單獨一種使用或混合複數種使用。The aforementioned compound having two or more (including two) ethylenically unsaturated groups may include but is not limited to ethylene glycol di(meth)acrylate, dicyclopentene di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, tri(2-hydroxyethyl)isocyanate di(meth)acrylate, tri(2-hydroxyethyl)isocyanate tri(meth)acrylate, caprolactone modified tri( 2-hydroxyethyl) isocyanate tri(meth)acrylate, tri(meth)acrylate trihydroxymethylpropyl, ethylene oxide (EO) modified tri(meth)acrylate trihydroxymethylpropyl, propylene oxide (PO) modified tri(meth)acrylate tripropylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, polyester di(meth)acrylate, polyethylene glycol di(meth)acrylate, dipentaerythritol hexa(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol tetra(meth)acrylate, caprolactone modified dipentaerythritol hexa(meth)acrylate, caprolactone modified dipentaerythritol penta(meth)acrylate, tetra(meth)acrylate dipentaerythritol tri(meth)acrylate, dipentaerythritol tetra ... Hydroxymethyl propyl ester, bisphenol A di(meth)acrylate modified with ethylene oxide, bisphenol A di(meth)acrylate modified with propylene oxide, hydrogenated bisphenol A di(meth)acrylate modified with ethylene oxide, hydrogenated bisphenol A di(meth)acrylate modified with propylene oxide, bisphenol F di(meth)acrylate modified with ethylene oxide, or novolac polyglycidyl ether (meth)acrylate. The above-mentioned compound having two or more (including two) ethylenically unsaturated groups can be used alone or in combination of two or more.
具有乙烯性不飽和基的化合物(B)的具體例可包含但不限於:三丙烯酸三羥甲基丙酯、經環氧乙烷改質之三丙烯酸三羥甲基丙酯、經環氧丙烷改質之三丙烯酸三羥甲基丙酯、季戊四醇三丙烯酸酯、季戊四醇四丙烯酸酯、二季戊四醇六丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇四丙烯酸酯、己內酯改質之二季戊四醇六丙烯酸酯、四丙烯酸二三羥甲基丙酯、經環氧丙烷改質之甘油三丙烯酸酯或上述化合物之任意組合。Specific examples of the compound (B) having an ethylenically unsaturated group may include, but are not limited to, trihydroxymethylpropyl triacrylate, trihydroxymethylpropyl triacrylate modified with ethylene oxide, trihydroxymethylpropyl triacrylate modified with propylene oxide, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate, dipentaerythritol tetraacrylate, dipentaerythritol hexaacrylate modified with caprolactone, ditrihydroxymethylpropyl tetraacrylate, glycerol triacrylate modified with propylene oxide, or any combination thereof.
具有乙烯性不飽和基的化合物(B)較佳可為三丙烯酸三羥甲基丙酯、二季戊四醇四丙烯酸酯、二季戊四醇六丙烯酸酯或上述化合物之任意組合。The compound (B) having an ethylenically unsaturated group may preferably be trihydroxymethylpropyl triacrylate, dipentaerythritol tetraacrylate, dipentaerythritol hexaacrylate or any combination thereof.
基於鹼可溶性樹脂(A)的使用量為100重量份,具有乙烯性不飽和基的化合物(B)的使用量為20至180重量份,較佳為25至170重量份,更佳為30至160重量份。光起始劑( C ) Based on 100 parts by weight of the alkali-soluble resin (A), the amount of the compound (B) having an ethylenically unsaturated group is 20 to 180 parts by weight, preferably 25 to 170 parts by weight, and more preferably 30 to 160 parts by weight. Photoinitiator ( C )
光起始劑(C)包括由式(C-I)所示的第一光起始劑(C-1),以及第二光起始劑(C-2)。第一光起始劑( C-1 ) The photoinitiator (C) includes a first photoinitiator (C-1) represented by formula (CI), and a second photoinitiator (C-2). First photoinitiator ( C-1 )
第一光起始劑(C-1)是由下述式(C-I)表示的化合物。式(C-I) 其中R1 、R2 、R3 、R4 、R5 、R6 、R7 及R8 彼此獨立地為氫、碳數為1至20的烷基、COR16 、由式(C-II)所表示的基團、式(C-II); 或R1 及R2 、R2 及R3 、R3 及R4 、R5 及R6 、R6 及R7 或R7 及R8 彼此獨立地共同為式(C-III)所表示的基團;式(C-III); 但條件為R1 及R2 、R2 及R3 、R3 及R4 、R5 及R6 、R6 及R7 或R7 及R8 中之至少一對是由式(C-III)所表示的基團, R9 、R10 、R11 及R12 彼此獨立地為氫、碳數為1至20的烷基,該碳數為1至20的烷基是未經取代或經一或多個以下基團取代:鹵素、苯基; 或R9 、R10 、R11 及R12 彼此獨立地為未經取代之苯基或經一或多個以下基團取代之苯基:碳數為1至6的烷基、鹵素; X表示CO或直接鍵; R13 表示碳數為1至20的烷基,其未經取代或經一或多個以下基團取代:鹵素、R17 、COOR17 、OR17 ; 或R13 表示碳數為2至20的烷基,其間雜有一或多個O或CO,其中該經間雜之碳數為2至20的烷基是未經取代或經一或多個鹵素取代; 或R13 表示苯基或萘基,其各為未經取代或經一或多個以下基團取代:碳數為1至20的烷基、碳數為1至4的鹵代烷基; R14 表示氫、碳數為1至20的烷氧基或碳數為1至20的烷基; R15 是碳數為6至20的芳基,其各是未經取代或經一或多個以下基團取代:鹵素、碳數為1至4的鹵代烷基、OR17 、間雜有一或多個O之碳數為2至20的烷基;或其各經碳數為1至20的烷基取代,該碳數為1至20的烷基是未經取代或經一或多個以下基團取代:鹵素、COOR17 、苯基、OR17 ; 或R15 表示氫、碳數為3至8的環烷基;或R15 是碳數為1至20的烷基,其是未經取代或經一或多個以下基團取代:鹵素、碳數為3至8的環烷基; R16 表示碳數為6至20的芳基,其各是未經取代或經一或多個以下基團取代:鹵素、碳數為1至4的鹵代烷基、OR17 ;或其各經一或多個碳數為1至20的烷基取代,該碳數為1至20的烷基是未經取代或經一或多個以下基團取代:鹵素、OR17 ; R17 表示氫、碳數為1至20的烷基,其是未經取代或經一或多個以下基團取代:鹵素或間雜有一或多個O之碳數為3至20的環烷基; 或R17 表示碳數為2至20的烷基,其間雜有一或多個O; 或R17 表示苯基,其各是未經取代或經一或多個以下基團取代:鹵素、碳數為1至12的烷基、碳數為1至12的烷氧基; 但條件為在式(C-I)中存在至少一個由式(C-II)所表示的基團。The first photoinitiator (C-1) is a compound represented by the following formula (CI). Formula (CI) wherein R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 and R 8 are independently hydrogen, an alkyl group having 1 to 20 carbon atoms, COR 16 , a group represented by formula (C-II), Formula (C-II); or R 1 and R 2 , R 2 and R 3 , R 3 and R 4 , R 5 and R 6 , R 6 and R 7 or R 7 and R 8 are independently and collectively a group represented by Formula (C-III); Formula (C-III); provided that at least one pair of R1 and R2 , R2 and R3 , R3 and R4 , R5 and R6 , R6 and R7 or R7 and R8 is a group represented by Formula (C-III), R9 , R10 , R11 and R12 are independently hydrogen, an alkyl group having 1 to 20 carbon atoms, the alkyl group having 1 to 20 carbon atoms being unsubstituted or substituted by one or more of the following groups: halogen, phenyl; or R9 , R10 , R11 and R12 are independently phenyl, unsubstituted or phenyl substituted by one or more of the following groups: an alkyl group having 1 to 6 carbon atoms, halogen; X represents CO or a direct bond; R R 13 represents an alkyl group having 1 to 20 carbon atoms, which is unsubstituted or substituted by one or more of the following groups: halogen, R 17 , COOR 17 , OR 17 ; or R 13 represents an alkyl group having 2 to 20 carbon atoms, which is doped with one or more O or CO, wherein the doped alkyl group having 2 to 20 carbon atoms is unsubstituted or substituted by one or more halogens; or R 13 represents a phenyl group or a naphthyl group, each of which is unsubstituted or substituted by one or more of the following groups: an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 4 carbon atoms; R 14 represents hydrogen, an alkoxy group having 1 to 20 carbon atoms, or an alkyl group having 1 to 20 carbon atoms; R R 15 is an aryl group having 6 to 20 carbon atoms, each of which is unsubstituted or substituted by one or more of the following groups: halogen, halogenated alkyl group having 1 to 4 carbon atoms, OR 17 , alkyl group having 2 to 20 carbon atoms doped with one or more O; or each of which is substituted by an alkyl group having 1 to 20 carbon atoms, said alkyl group having 1 to 20 carbon atoms is unsubstituted or substituted by one or more of the following groups: halogen, COOR 17 , phenyl, OR 17 ; or R 15 represents hydrogen, cycloalkyl group having 3 to 8 carbon atoms; or R 15 is an alkyl group having 1 to 20 carbon atoms, which is unsubstituted or substituted by one or more of the following groups: halogen, cycloalkyl group having 3 to 8 carbon atoms; R R 16 represents an aryl group having 6 to 20 carbon atoms, each of which is unsubstituted or substituted by one or more of the following groups: halogen, halogenated alkyl group having 1 to 4 carbon atoms, OR 17 ; or each of which is substituted by one or more alkyl groups having 1 to 20 carbon atoms, said alkyl group having 1 to 20 carbon atoms is unsubstituted or substituted by one or more of the following groups: halogen, OR 17 ; R 17 represents hydrogen, an alkyl group having 1 to 20 carbon atoms, which is unsubstituted or substituted by one or more of the following groups: halogen or cycloalkyl group having 3 to 20 carbon atoms doped with one or more O; or R 17 represents an alkyl group having 2 to 20 carbon atoms doped with one or more O; or R 17 represents a phenyl group, each of which is unsubstituted or substituted by one or more of the following groups: a halogen, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms; provided that at least one group represented by the formula (C-II) is present in the formula (CI).
式(C-I)化合物之特徵在於其在咔唑部分上包含一或多個成環(annelated)不飽和環。換言之,R1 及R2 、R2 及R3 、R3 及R4 、R5 及R6 、R6 及R7 或R7 及R8 中至少一對是由式(C-III)所表示的基團、式(C-III)。The compound of formula (CI) is characterized in that it contains one or more annelated unsaturated rings on the carbazole portion. In other words, at least one pair of R1 and R2 , R2 and R3 , R3 and R4 , R5 and R6 , R6 and R7 , or R7 and R8 is a group represented by formula (C-III), Formula (C-III).
碳數為1至20的烷基是直鏈或支鏈,實例是甲基、乙基、丙基、異丙基、正丁基、第二丁基、異丁基、第三丁基、戊基、己基、庚基、2,4,4-三甲基戊基、2-乙基己基、辛基、壬基、癸基、十二基、十四基、十五基、十六基、十八基及二十基。The alkyl group having 1 to 20 carbon atoms is linear or branched, and examples are methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, isobutyl, t-butyl, pentyl, hexyl, heptyl, 2,4,4-trimethylpentyl, 2-ethylhexyl, octyl, nonyl, decyl, dodecyl, tetradecyl, pentadecyl, hexadecyl, octadecyl and eicosyl.
碳數為1至4的鹵代烷基是如下文所定義經鹵素取代之如上文所定義碳數為1至4的烷基。烷基基團是(例如)單-或多鹵化,直至所有H-原子替換為鹵素。其是(例如)Cz Hx Haly ,其中x+y=2z+1且Hal是鹵素,較佳為F。具體實例是氯甲基、三氯甲基、三氟甲基或2-溴丙基,尤其為三氟甲基或三氯甲基。Halogenated alkyl radicals having 1 to 4 carbon atoms are alkyl radicals having 1 to 4 carbon atoms as defined above which are substituted with halogen as defined below. The alkyl radical is, for example, mono- or polyhalogenated , up to all H atoms being replaced by halogen. It is, for example, CzHxHaly , where x+ y =2z+1 and Hal is a halogen, preferably F. Specific examples are chloromethyl, trichloromethyl, trifluoromethyl or 2-bromopropyl, in particular trifluoromethyl or trichloromethyl.
間雜有一或多個O之碳數為2至20的烷基經O間雜(例如)1至9次、1至5次、1至3次或1次或2次。兩個O原子由至少一個亞甲基、較佳至少兩個亞甲基(即伸乙基)隔開。該等烷基是直鏈或支鏈。舉例而言,將存在以下結構單元:-CH2 -CH2 -O-CH2 CH3 、-[CH2 CH2 O]y -CH3 (其中y=l至9)、-(CH2 -CH2 O)7 -CH2 CH3 、-CH2 -CH(CH3 ) -O-CH2 -CH2 CH3 、-CH2 -CH(CH3 )-O-CH2 -CH3 。The alkyl group with a carbon number of 2 to 20, which is doped with one or more O, is doped with O, for example, 1 to 9 times, 1 to 5 times, 1 to 3 times, or 1 or 2 times. Two O atoms are separated by at least one methylene group, preferably at least two methylene groups (i.e., ethylene groups). The alkyl groups are straight or branched. For example, the following structural units are present: -CH2 - CH2 - O-CH2CH3 , -[ CH2CH2O ] y - CH3 (wherein y=1 to 9), -( CH2 - CH2O ) 7 - CH2CH3 , -CH2 -CH( CH3 )-O- CH2 - CH2CH3 , -CH2- CH( CH3 )-O- CH2 - CH3 .
碳數為1至12的烷氧基是經一個O原子取代之碳數為1至12的烷基。The alkoxy group having 1 to 12 carbon atoms is an alkyl group having 1 to 12 carbon atoms substituted with one O atom.
碳數為6至20的芳基是(例如)苯基、萘基、蒽基、菲基、芘基、䓛基、并四苯基、聯伸三苯基等,尤其為苯基或萘基,較佳為苯基。萘基是1-萘基或2-萘基。The aryl group having 6 to 20 carbon atoms is, for example, phenyl, naphthyl, anthracenyl, phenanthrenyl, pyrenyl, chrysyl, tetraphenyl, triphenyl, etc., especially phenyl or naphthyl, preferably phenyl. Naphthyl is 1-naphthyl or 2-naphthyl.
經取代之芳基(苯基、萘基、碳數為6至20的芳基)是分別經1至7次、1至6次或1至4次、尤其1次、2次或3次取代。顯而易見,所定義芳基不能具有比芳基環處之自由位置為多之取代基。Substituted aryl (phenyl, naphthyl, aryl with 6 to 20 carbon atoms) is substituted 1 to 7 times, 1 to 6 times or 1 to 4 times, in particular 1 time, 2 times or 3 times, respectively. Obviously, an aryl group by definition cannot have more substituents than the free positions at the aryl ring.
苯基環上之取代基較佳在苯基環上之位置4中或呈3,4-、3,4,5-、2,6-、2,4-或2,4,6-組態。The substituents on the phenyl ring are preferably in position 4 or in a 3,4-, 3,4,5-, 2,6-, 2,4- or 2,4,6- configuration on the phenyl ring.
間雜1次或多次之經間雜基團間雜(例如)1至19次、1至15次、1至12次、1至9次、1至7次、1至5次、1至4次、1至3次或1次或2次(顯而易見,間雜原子數取決於擬間雜之C原子數)。經1次或多次取代之經取代基團具有(例如)1至7個、1至5個、1至4個、1至3個或1個或2個相同或不同取代基。An interrupted or multiply doped group is doped, for example, 1 to 19 times, 1 to 15 times, 1 to 12 times, 1 to 9 times, 1 to 7 times, 1 to 5 times, 1 to 4 times, 1 to 3 times or 1 or 2 times (obviously, the number of intervening atoms depends on the number of C atoms to be doped). An interrupted or multiply substituted group has, for example, 1 to 7, 1 to 5, 1 to 4, 1 to 3 or 1 or 2 identical or different substituents.
經一或多個所定義取代基取代之基團意欲具有一個取代基或多個如所給出相同或不同定義之取代基。鹵素是氟、氯、溴及碘,尤其為氟、氯及溴,較佳為氟及氯。若R1 及R2 、R2 及R3 、R3 及R4 或R5 及R6 、R6 及R7 、R7 及R8 彼此獨立地共同為由式(C-III)所表示的基團、式(C-III),則形成例如以下述式(C-Ia)-式(C-Ii)所示的結構:式(C-Ia)、式(C-Ib)、式(C-Ic)、式(C-Id)、式(C-Ie)、式(C-If)、式(C-Ig)、式(C-Ih)、式(C-Ii)。A radical substituted with one or more defined substituents is intended to have one substituent or multiple substituents which are the same or different as defined. Halogen is fluorine, chlorine, bromine and iodine, especially fluorine, chlorine and bromine, preferably fluorine and chlorine. If R1 and R2 , R2 and R3 , R3 and R4 or R5 and R6 , R6 and R7 , R7 and R8 are independently and collectively a radical represented by formula (C-III), Formula (C-III) forms a structure such as the following formula (C-Ia) to formula (C-Ii): Formula (C-Ia), Formula (C-Ib), Formula (C-Ic), Formula (C-Id), Formula (C-Ie), Formula (C-If), Formula (C-Ig), Formula (C-Ih), Formula (C-Ii).
本發明化合物之實例較佳為式(C-Ia)、式(C-Ib)、式(C-Ic),更佳為式(C-Ia)或式(C-Ic)、或式(C-Ia)、式(C-Ic)或式(C-Id)、尤佳為式(C-Ia)。Examples of the compounds of the present invention are preferably formula (C-Ia), formula (C-Ib), formula (C-Ic), more preferably formula (C-Ia) or formula (C-Ic), or formula (C-Ia), formula (C-Ic) or formula (C-Id), and particularly preferably formula (C-Ia).
式R15 表示(例如)氫、苯基、萘基,其各未經取代或經碳數為1至8的烷基、OR17 取代;或R15 表示碳數為1至20的烷基;或R15 表示碳數為2至20的烷基,其間雜有一或多個O。In the formula, R 15 represents, for example, hydrogen, phenyl, naphthyl, each of which is unsubstituted or substituted with an alkyl group having 1 to 8 carbon atoms, or OR 17 ; or R 15 represents an alkyl group having 1 to 20 carbon atoms; or R 15 represents an alkyl group having 2 to 20 carbon atoms, in which one or more Os are mixed.
R16 表示(例如)碳數為6至20的芳基(尤其苯基或萘基、尤其苯基),其各未經取代或經一或多個以下基團取代:鹵素、碳數為1至4的鹵代烷基、OR17 ;或其各經一或多個碳數為1至20的烷基取代,該碳數為1至20的烷基未經取代或經一或多個以下基團取代:鹵素、OR17 。R 16 represents, for example, an aryl group having 6 to 20 carbon atoms (especially phenyl or naphthyl, especially phenyl), each of which is unsubstituted or substituted by one or more of the following groups: halogen, halogenated alkyl group having 1 to 4 carbon atoms, OR 17 ; or each of which is substituted by one or more alkyl group having 1 to 20 carbon atoms, the alkyl group having 1 to 20 carbon atoms being unsubstituted or substituted by one or more of the following groups: halogen, OR 17 .
此外,R16 表示(例如)苯基或萘基,尤其為苯基或咔唑,其各未經取代或經一或多個以下基團取代:鹵素、碳數為1至4的鹵代烷基、OR17 或碳數為1至20的烷基Furthermore, R 16 represents, for example, phenyl or naphthyl, in particular phenyl or carbazole, each of which is unsubstituted or substituted by one or more of the following groups: halogen, halogenated alkyl having 1 to 4 carbon atoms, OR 17 or alkyl having 1 to 20 carbon atoms.
此外,R16 表示(例如)苯基或萘基,尤其為苯基,其各未經取代或經一或多個以下基團取代:鹵素、OR17 或碳數為1至20的烷基。Furthermore, R 16 represents, for example, phenyl or naphthyl, in particular phenyl, each of which is unsubstituted or substituted by one or more of the following groups: halogen, OR 17 or alkyl having 1 to 20 carbon atoms.
R16 尤其為(例如)苯基,其未經取代或經一或多個以下基團取代:OR17 或碳數為1至20的烷基。R 16 is in particular, for example, phenyl, which is unsubstituted or substituted by one or more of the following groups: OR 17 or alkyl having 1 to 20 carbon atoms.
較佳地R16 為苯基,其經一或多個碳數為1至20的烷基取代。Preferably, R 16 is a phenyl group substituted with one or more alkyl groups having 1 to 20 carbon atoms.
R17 表示(例如)氫、碳數為1至20的烷基,其未經取代或經一或多個以下基團取代:鹵素或間雜有一或多個O之碳數為3至20的環烷基;或R17 表示苯基,其各未經取代或經一或多個以下基團取代:鹵素、碳數為1至12的烷基、碳數為1至12的烷氧基。R 17 represents, for example, hydrogen, an alkyl group having 1 to 20 carbon atoms, which is unsubstituted or substituted by one or more of the following groups: a halogen or a cycloalkyl group having 3 to 20 carbon atoms doped with one or more O; or R 17 represents a phenyl group, each of which is unsubstituted or substituted by one or more of the following groups: a halogen, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms.
發明式(1)化合物之實例包括下列由式(C-1-1)至式(C-1-23)所表示的化合物:式(C-1-1)式(C-1-2)式(C-1-3)式(C-1-4)式(C-1-5)式(C-1-6)式(C-1-7)式(C-1-8)式(C-1-9)式(C-1-10)式(C-1-11)式(C-1-12)式(C-1-13)式(C-1-14)式(C-1-15)式(C-1-16)式(C-1-17)式(C-1-18)式(C-1-19)式(C-1-20)式(C-1-21)式(C-1-22)式(C-1-23)Examples of the compounds of the invention formula (1) include the following compounds represented by formula (C-1-1) to formula (C-1-23): Formula (C-1-1) Formula (C-1-2) Formula (C-1-3) Formula (C-1-4) Formula (C-1-5) Formula (C-1-6) Formula (C-1-7) Formula (C-1-8) Formula (C-1-9) Formula (C-1-10) Formula (C-1-11) Formula (C-1-12) Formula (C-1-13) Formula (C-1-14) Formula (C-1-15) Formula (C-1-16) Formula (C-1-17) Formula (C-1-18) Formula (C-1-19) Formula (C-1-20) Formula (C-1-21) Formula (C-1-22) Formula (C-1-23)
基於鹼可溶性樹脂(A)的使用量為100重量份,第一光起始劑(C-1)的使用量為7至60重量份,較佳為8至55重量份,更佳為9至50重量份。第二光起始劑( C-2 ) Based on 100 parts by weight of the alkali-soluble resin (A), the first photoinitiator (C-1) is used in an amount of 7 to 60 parts by weight, preferably 8 to 55 parts by weight, and more preferably 9 to 50 parts by weight. The second photoinitiator ( C-2 )
第二光起始劑(C-2)例如是苯乙酮系化合物(acetophenone)、二咪唑系化合物(biimidazole)或上述化合物的組合。The second photoinitiator (C-2) is, for example, an acetophenone compound, a biimidazole compound, or a combination of the above compounds.
苯乙酮系化合物的具體例包括對二甲胺苯乙酮、α,α’-二甲氧基氧化偶氮苯乙酮、2,2’-二甲基-2-苯基苯乙酮、對甲氧基苯乙酮、2-甲基-1-(4-甲基硫代苯基)-2-嗎啉代-1-丙酮、2-苄基-2-氮,氮-二甲胺-1-(4-嗎啉代苯基)-1-丁酮或上述化合物的組合。Specific examples of acetophenone compounds include p-dimethylaminoacetophenone, α,α'-dimethoxyazoacetophenone, 2,2'-dimethyl-2-phenylacetophenone, p-methoxyacetophenone, 2-methyl-1-(4-methylthiophenyl)-2-morpholino-1-propanone, 2-benzyl-2-nitrogen-dimethylamine-1-(4-morpholinophenyl)-1-butanone or a combination of the above compounds.
二咪唑系化合物的具體例包括2,2’-雙(鄰-氯苯基)-4,4’, 5,5’-四苯基二咪唑、2,2’-雙(鄰-氟苯基)-4,4,5,5’-四苯基二咪唑、2,2’-雙(鄰-甲基苯基)-4,4’,5,5’-四苯基二咪唑、2,2’-雙(鄰-甲氧基苯基)-4,4’,5,5’-四苯基二咪唑、2,2’-雙(鄰-乙基苯基)-4,4’,5,5’-四苯基二咪唑、2,2’-雙(對甲氧基苯基)-4,4’,5,5’-四苯基二咪唑、2,2’-雙(2,2’,4,4’-四甲氧基苯基)-4,4’,5,5’-四苯基二咪唑、2,2’-雙(2-氯苯基)-4,4’,5,5’-四苯基二咪唑、2,2’-雙(2,4-二氯苯基)-4,4’,5,5’-四苯基二咪唑或上述化合物的組合。Specific examples of the diimidazole compounds include 2,2'-bis(o-chlorophenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o-fluorophenyl)-4,4,5,5'-tetraphenyldiimidazole, 2,2'-bis(o-methylphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o-methoxyphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o-ethylphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o-ethylphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o-methyl ... -Bis(p-methoxyphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(2,2',4,4'-tetramethoxyphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetraphenyldiimidazole or a combination of the above compounds.
第二光起始劑(C-2)較佳為2-甲基-1-(4-甲基硫代苯基)-2-嗎啉代-1-丙酮、2-苄基-2-氮,氮-二甲胺-1-(4-嗎啉代苯基)-1-丁酮、2,2’-雙(鄰-氯苯基)-4,4’,5,5’-四苯基二咪唑或上述化合物的組合。The second photoinitiator (C-2) is preferably 2-methyl-1-(4-methylthiophenyl)-2-morpholino-1-propanone, 2-benzyl-2-nitrogen-dimethylamine-1-(4-morpholinophenyl)-1-butanone, 2,2'-bis(o-chlorophenyl)-4,4',5,5'-tetraphenyldiimidazole or a combination of the above compounds.
第二光起始劑(C-2)視需要可進一步添加下列的化合物:噻噸酮(thioxanthone)、2,4-二乙基噻噸酮、噻噸酮-4-碸、二苯甲酮、4,4’-雙(二甲胺)二苯甲酮、4,4’-雙(二乙胺)二苯甲酮等二苯甲酮(benzophenone)系化合物;苯偶醯(benzil)、乙醯基(acetyl)等α-二酮(α-diketone)類;二苯乙醇酮(benzoin)等的酮醇(acyloin)類;二苯乙醇酮甲醚(benzoin methylether)、二苯乙醇酮乙醚(benzoin ethylether)、二苯乙醇酮異丙醚(benzoin isopropyl ether)等酮醇醚類;2,4,6-三甲基苯醯二苯基膦氧化物(2,4,6-trimethyl-benzoyl -diphenyl -phosphineoxide)、雙-(2,6-二甲氧基苯醯)-2,4,4-三甲基苯基膦氧化物[bis-(2,6-dimethoxy-benzoyl)-2,4,4-trimethyl-benzyl -phosphineoxide]等醯膦氧化物類;蒽醌(anthraquinone)、1,4-萘醌(1,4-naphthoquinone)等醌類;苯醯甲基氯(phenacyl chloride)、三溴甲基苯碸(tribromomethyl-phenylsulfone)、三(三氯甲基)-s-三嗪[tris(trichloromethyl)-s-triazine]等鹵化物;二-第三丁基過氧化物(di-tertbutylperoxide)等過氧化物;或上述化合物的組合。添加於光起始劑(C)的化合物較佳為二苯甲酮系化合物,且更佳為4,4’-雙(二乙胺)二苯甲酮。The second photoinitiator (C-2) may further contain the following compounds as needed: benzophenone compounds such as thioxanthone, 2,4-diethylthioxanthone, thioxanthone-4-sulfone, benzophenone, 4,4'-bis(dimethylamino)benzophenone, 4,4'-bis(diethylamino)benzophenone; α-diketones such as benzil and acetyl; acyloins such as benzoin; acyloins such as benzoin methylether, benzoin ethylether, benzoin isopropyl ether; 2,4,6-trimethylbenzoyl-diphenylphosphine oxide; -phosphineoxide), bis-(2,6-dimethoxy-benzoyl)-2,4,4-trimethyl-benzyl-phosphineoxide, etc.; quinones such as anthraquinone and 1,4-naphthoquinone; halides such as phenacyl chloride, tribromomethyl-phenylsulfone, tris(trichloromethyl)-s-triazine; peroxides such as di-tertbutylperoxide; or combinations thereof. The compound added to the photoinitiator (C) is preferably a benzophenone compound, and more preferably 4,4'-bis(diethylamino)benzophenone.
基於鹼可溶性樹脂(A)的使用量為100重量份,光起始劑(C)的使用量為7至70重量份,較佳為8至65重量份,更佳為9至60重量份。溶劑( D ) Based on 100 parts by weight of the alkali-soluble resin (A), the amount of the photoinitiator (C) is 7 to 70 parts by weight, preferably 8 to 65 parts by weight, and more preferably 9 to 60 parts by weight. Solvent ( D )
溶劑(D)是指可以將鹼可溶性樹脂(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、下述黑色顏料(E)、聚碳酸酯二元醇(F)以及添加劑(G)溶解,但又不與上述成分反應的溶劑,並且較佳為具有適當揮發性者。The solvent (D) is a solvent that can dissolve the alkali-soluble resin (A), the compound having an ethylenically unsaturated group (B), the photoinitiator (C), the black pigment (E) described below, the polycarbonate diol (F) and the additive (G) but does not react with the above components, and preferably has appropriate volatility.
溶劑(D)的具體例包括:烷基二醇單烷醚類化合物、烷基二醇單烷醚醋酸酯類化合物、二乙二醇烷基醚、其他醚類化合物、酮類化合物、乳酸烷酯類化合物、其他酯類化合物、芳香族烴類化合物、羧酸胺類化合物或上述化合物的組合。Specific examples of the solvent (D) include alkyl glycol monoalkyl ether compounds, alkyl glycol monoalkyl ether acetate compounds, diethylene glycol alkyl ether, other ether compounds, ketone compounds, lactic acid alkyl ester compounds, other ester compounds, aromatic hydrocarbon compounds, carboxylic acid amide compounds or combinations thereof.
烷基二醇單烷醚類化合物的具體例包括:乙二醇單甲醚、乙二醇單乙醚、二乙二醇單乙醚、二乙二醇單正丙醚、二乙二醇單正丁醚、三乙二醇單甲醚、三乙二醇單乙醚、丙二醇單甲醚、丙二醇單乙醚、二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇單正丙醚、二丙二醇單正丁醚、三丙二醇單甲醚或三丙二醇單乙醚或其類似物,或上述化合物的組合。Specific examples of alkyl glycol monoalkyl ether compounds include: ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, diethylene glycol mono-n-propyl ether, diethylene glycol mono-n-butyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether, dipropylene glycol mono-n-butyl ether, tripropylene glycol monomethyl ether or tripropylene glycol monoethyl ether or their analogs, or combinations thereof.
烷基二醇單烷醚醋酸酯類化合物的具體例包括:乙二醇甲醚醋酸酯、乙二醇乙醚醋酸酯或丙二醇甲醚醋酸酯或丙二醇乙醚醋酸酯或其類似物,或上述化合物的組合。Specific examples of alkyl glycol monoalkyl ether acetate compounds include ethylene glycol methyl ether acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, or the like, or a combination of the above compounds.
二乙二醇烷基醚的具體例包括二乙二醇二甲醚、二乙二醇甲乙醚、二乙二醇二乙醚或其類似物,或上述化合物的組合。Specific examples of diethylene glycol alkyl ethers include diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether or the like, or a combination thereof.
其他醚類化合物的具體例包括四氫呋喃或其類似物。Specific examples of other ether compounds include tetrahydrofuran or its analogs.
酮類化合物的具體例包括甲乙酮、環己酮、2-庚酮、3-庚酮、二丙酮醇或其類似物,或上述化合物的組合。Specific examples of ketone compounds include methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone, diacetone alcohol or the like, or a combination of the above compounds.
乳酸烷酯類化合物的具體例包括乳酸甲酯、乳酸乙酯或其類似物,或上述化合物的組合。Specific examples of lactic acid alkyl ester compounds include methyl lactate, ethyl lactate or their analogs, or a combination of the above compounds.
其他酯類化合物的具體例包括2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基醋酸乙酯、羥基醋酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲基-3-甲氧基丁基醋酸酯、3-甲基-3-甲氧基丁基丙酸酯、醋酸乙酯、醋酸正丙酯、醋酸異丙酯、醋酸正丁酯、醋酸異丁酯、醋酸正戊酯、醋酸異戊酯、丙酸正丁酯、丁酸乙酯、丁酸正丙酯、丁酸異丙酯、丁酸正丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸正丙酯、乙醯醋酸甲酯、乙醯醋酸乙酯、2-氧基丁酸乙酯或其類似物,或上述化合物的組合。Specific examples of other ester compounds include methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-3-methylbutyrate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-eth ... Oxybutyl propionate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, n-amyl acetate, isoamyl acetate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, isopropyl butyrate, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, ethyl 2-oxybutyrate or the like, or a combination of the foregoing compounds.
芳香族烴類化合物的具體例包括甲苯、二甲苯或其類似物,或上述化合物的組合。Specific examples of aromatic hydrocarbon compounds include toluene, xylene or the like, or a combination of the above compounds.
羧酸胺類化合物N-甲基吡咯烷酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺或其類似物,或上述化合物的組合。The carboxylic acid amide compound is N-methylpyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide or the like, or a combination of the above compounds.
溶劑(D)可單獨使用或組合多種來使用。The solvent (D) may be used alone or in combination of two or more.
溶劑(D)較佳為丙二醇甲醚醋酸酯、環己酮或3-乙氧基丙酸乙酯。The solvent (D) is preferably propylene glycol methyl ether acetate, cyclohexanone or ethyl 3-ethoxypropionate.
基於鹼可溶性樹脂(A)的使用量為100重量份,溶劑(D)的使用量為400至3000重量份,較佳為500至2800重量份,更佳為600至2500重量份。黑色顏料( E ) Based on 100 parts by weight of the alkali-soluble resin (A), the amount of the solvent (D) is 400 to 3000 parts by weight, preferably 500 to 2800 parts by weight, and more preferably 600 to 2500 parts by weight. Black pigment ( E )
黑色顏料(E)較佳為具有耐熱性、耐光性以及耐溶劑性的黑色顏料。The black pigment (E) is preferably a black pigment having heat resistance, light resistance, and solvent resistance.
黑色顏料(E)的具體例包括:二萘嵌苯黑(perylene black)、花青黑(cyanine black)或苯胺黑(aniline black)等的黑色有機顏料;由紅、藍、綠、紫、黃色、花青(cyanine)或洋紅(magenta)等的顏料中,選擇兩種或兩種以上的顏料進行混合,使其形成接近黑色化的混色有機顏料;碳黑(carbon black)、氧化鉻、氧化鐵、鈦黑(titanium black)或石墨等的遮光材,其中上述碳黑的具體例包括C.I.pigment black 7或三菱化學所製造的市售品(商品名MA100、MA230、MA8、#970、#1000、#2350或#2650)。上述黑色顏料(E)可單獨使用或組合多種來使用。Specific examples of black pigments (E) include black organic pigments such as perylene black, cyanine black or aniline black; mixed organic pigments that are close to black by mixing two or more pigments selected from red, blue, green, purple, yellow, cyanine or magenta; light-shielding materials such as carbon black, chromium oxide, iron oxide, titanium black or graphite, wherein specific examples of the above-mentioned carbon black include C.I.pigment black 7 or commercial products manufactured by Mitsubishi Chemical (trade names MA100, MA230, MA8, #970, #1000, #2350 or #2650). The above-mentioned black pigments (E) can be used alone or in combination.
黑色顏料(E)較佳為碳黑,且碳黑例如是三菱化學所製造的市售品MA100或MA230。The black pigment (E) is preferably carbon black, and carbon black is, for example, commercially available products MA100 or MA230 manufactured by Mitsubishi Chemical.
基於上述鹼可溶性樹脂(A)的使用量為100重量份,黑色顏料(E)的使用量為150至900重量份,較佳為170至850重量份,更佳為200至800重量份。聚碳酸酯二元醇( F ) Based on the usage of the alkali-soluble resin (A) being 100 parts by weight, the usage of the black pigment (E) is 150 to 900 parts by weight, preferably 170 to 850 parts by weight, and more preferably 200 to 800 parts by weight. Polycarbonate diol ( F )
聚碳酸酯二元醇(F)是由式(F-1)所示的化合物,式(F-1)Polycarbonate diol (F) is a compound represented by formula (F-1), Formula (F-1)
式(F-1)中,多個R1 分別獨立地表示2價有機基;m表示1~20的整數。In formula (F-1), a plurality of R 1's each independently represent a divalent organic group; and m represents an integer of 1 to 20.
若黑色感光性樹脂組成物中不包括聚碳酸酯二元醇(F)時,黑色感光性樹脂組成物所形成之黑色圖案的顯影性不佳。If the black photosensitive resin composition does not include the polycarbonate diol (F), the black pattern formed by the black photosensitive resin composition has poor developability.
當黑色感光性樹脂組成物中含有由式(F-1)所示的聚碳酸酯二元醇(F)時,顯影性較佳。When the black photosensitive resin composition contains the polycarbonate diol (F) represented by the formula (F-1), the developing property is better.
由式(F-1)所示的聚碳酸酯二元醇(F)的具體例可列舉:旭化成(股)製造的PCDL T-4671、T-4672、T-4691、T-4692、T-5650E、T-5650J、T-5651、T-5652、T-6001、T-6002(以上皆為商品名);大賽璐(Daicel)公司製造的普拉克賽爾CD(Placcel CD)(註冊商標)CD205、CD205PL、CD205HL、CD210、CD210PL、CD210HL、CD220、CD220PL、CD220HL;可樂麗(Kuraray)(股)製造的可樂麗多元醇(Kuraray Polyol)C-1015N、C-1050、C-1065N、C-1090、C-2015N、C-2065N、C-2090;以及東曹(Tosoh)公司製造的尼波蘭(Nippollan)963、965、968、976、981、980R、982R等市售品。上述聚碳酸酯二元醇(F)可單獨使用或組合多種來使用。Specific examples of the polycarbonate diol (F) represented by the formula (F-1) include PCDL T-4671, T-4672, T-4691, T-4692, T-5650E, T-5650J, T-5651, T-5652, T-6001, T-6002 (all trade names) manufactured by Asahi Kasei Co., Ltd.; Placcel CD (registered trademark) CD205, CD205PL, CD205HL, CD210, CD210PL, CD210HL, CD220, CD220PL, CD220HL manufactured by Daicel Co., Ltd.; Kuraray polyol (Kuraray Polyol) C-1015N, C-1050, C-1065N, C-1090, C-2015N, C-2065N, C-2090; and Nippollan 963, 965, 968, 976, 981, 980R, 982R and the like manufactured by Tosoh Corporation. The above polycarbonate diols (F) may be used alone or in combination of two or more.
聚碳酸酯二元醇(F)的苯乙烯換算的數量平均分子量(Mn)為500~3000,較佳為650~2500,更佳為800~2000。當聚碳酸酯二元醇(F)的數量平均分子量為上述範圍時,顯影性較佳。The polycarbonate diol (F) has a styrene-equivalent number average molecular weight (Mn) of 500 to 3000, preferably 650 to 2500, and more preferably 800 to 2000. When the number average molecular weight of the polycarbonate diol (F) is within the above range, the developing property is better.
基於上述鹼可溶性樹脂(A)的使用量為100重量份,聚碳酸酯二元醇(F)的使用量為4至40重量份,較佳為5至35重量份,更佳為6至30重量份。化合物( G ) Based on the usage of the alkali-soluble resin (A) being 100 parts by weight, the usage of the polycarbonate diol (F) is 4 to 40 parts by weight, preferably 5 to 35 parts by weight, and more preferably 6 to 30 parts by weight. Compound ( G )
化合物(G)具有由下述式(G-1)所示結構:式(G-1) 式(G-1)中,R12 、R22 及R32 分別獨立地表示羥基、烷基、烷氧基或烷氧基羰基烷氧基,且R12 、R22 及R32 中至少一個為羥基。R13 、R23 及R33 分別獨立地表示氫原子或烷基。R14 、R24 及R34 分別獨立地表示羥基、烷氧基、烷基、羥基烷氧基、烷氧基羰基烷氧基、3-烷氧基-2-羥基-丙氧基或烷基羰氧基。The compound (G) has a structure represented by the following formula (G-1): Formula (G-1) In formula (G-1), R12 , R22 and R32 each independently represent a hydroxyl group, an alkyl group, an alkoxy group or an alkoxycarbonylalkoxy group, and at least one of R12 , R22 and R32 is a hydroxyl group. R13 , R23 and R33 each independently represent a hydrogen atom or an alkyl group. R14 , R24 and R34 each independently represent a hydroxyl group, an alkoxy group, an alkyl group, a hydroxyalkoxy group, an alkoxycarbonylalkoxy group, a 3-alkoxy-2-hydroxy-propoxy group or an alkylcarbonyloxy group.
化合物(G)的具體例可以列舉2-[4-[(2-羥基-3-十二烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三嗪、2-[4-[(2-羥基-3-十三烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三嗪、2-(2,4-二羥基苯基)-4,6-雙(2,4-二甲基苯基)-1,3,5-三嗪等單(羥基苯基)三嗪化合物;例如2,4-雙(2-羥基-4丙氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三嗪、2,4-雙(2-羥基-3-甲基-4-丙氧基苯基)-6-(4-甲基苯基)-1,3,5-三嗪、2,4-雙(2-羥基-3-甲基-4-己氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三嗪等雙(羥基苯基)三嗪化合物;以及2,4-雙(2-羥基-4丁氧基苯基)-6-(2,4-二丁氧基苯基)-1,3,5-三嗪、2,4,6-三(2-羥基-4-辛氧基苯基)-1,3,5-三嗪、2,4,6-三[2-羥基-4-(3-丁氧基-2-羥基丙氧基)苯基]-1,3,5-三嗪等三(羥基苯基)三嗪化合物。Specific examples of compound (G) include mono(hydroxyphenyl)triazine compounds such as 2-[4-[(2-hydroxy-3-dodecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine, 2-[4-[(2-hydroxy-3-tridecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine, and 2-(2,4-dihydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine; and 2,4-bis(2-hydroxy-4-propoxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-triazine, 2,4 -bis(hydroxyphenyl)triazine compounds such as bis(2-hydroxy-3-methyl-4-propoxyphenyl)-6-(4-methylphenyl)-1,3,5-triazine and 2,4-bis(2-hydroxy-3-methyl-4-hexyloxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-triazine; and tris(hydroxyphenyl)triazine compounds such as 2,4-bis(2-hydroxy-4-butoxyphenyl)-6-(2,4-dibutoxyphenyl)-1,3,5-triazine, 2,4,6-tris(2-hydroxy-4-octyloxyphenyl)-1,3,5-triazine and 2,4,6-tris[2-hydroxy-4-(3-butoxy-2-hydroxypropoxy)phenyl]-1,3,5-triazine.
化合物(G)的具體例可以列舉式(G-1-1)至(G-1-5)所示的化合物。式(G-1-1)式(G-1-2)式(G-1-3)式(G-1-4)式(G-1-5)Specific examples of compound (G) include compounds represented by formulae (G-1-1) to (G-1-5). Formula (G-1-1) Formula (G-1-2) Formula (G-1-3) Formula (G-1-4) Formula (G-1-5)
基於上述鹼可溶性樹脂(A)的使用量為100重量份,化合物(G)的使用量為5至45重量份;較佳為6至40重量份,更佳為7至35重量份。Based on 100 parts by weight of the alkali-soluble resin (A), the compound (G) is used in an amount of 5 to 45 parts by weight, preferably 6 to 40 parts by weight, and more preferably 7 to 35 parts by weight.
若黑色感光性樹脂組成物中不包括化合物(G)時,黑色感光性樹脂組成物所形成之黑色圖案的密著性不佳。添 加劑( H ) If the black photosensitive resin composition does not include the compound (G), the adhesion of the black pattern formed by the black photosensitive resin composition is poor. Additive ( H )
在不影響本發明功效的前提下,本發明的感光性樹脂組成物更可選擇性進一步添加添加劑(H)。添加劑(H)的具體例包括界面活性劑、填充劑、聚合物(指上述的鹼可溶性樹脂(A)以外的聚合物)、密著促進劑、抗氧化劑、紫外線吸收劑、防凝集劑或其他著色劑。Under the premise of not affecting the efficacy of the present invention, the photosensitive resin composition of the present invention may further selectively add an additive (H). Specific examples of the additive (H) include surfactants, fillers, polymers (referring to polymers other than the above-mentioned alkali-soluble resin (A)), adhesion promoters, antioxidants, ultraviolet absorbers, anti-agglomeration agents or other coloring agents.
界面活性劑有助於提高感光性樹脂組成物的塗佈性。界面活性劑的具體例包括陽離子系界面活性劑、陰離子系界面活性劑、非離子系界面活性劑、兩性界面活性劑、聚矽氧烷系界面活性劑、氟素系界面活性劑或上述界面活性劑的組合。Surfactants help improve the coating properties of photosensitive resin compositions. Specific examples of surfactants include cationic surfactants, anionic surfactants, nonionic surfactants, amphoteric surfactants, polysiloxane surfactants, fluorine surfactants, or a combination of the above surfactants.
具體而言,界面活性劑例如是聚乙氧基十二烷基醚、聚乙氧基硬脂醯醚、聚乙氧基油醚等聚乙氧基烷基醚類(polyoxyethylene alkyl ethers);聚乙氧基辛基苯醚、聚乙氧基壬基苯醚等聚乙氧基烷基苯醚類;聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯等聚乙二醇二酯類;山梨糖醇酐脂肪酸酯類;脂肪酸改質的聚酯類;或三級胺改質的聚胺基甲酸酯類。上述的界面活性劑可單獨使用或組合多種來使用。Specifically, the surfactant is, for example, polyoxyethylene alkyl ethers such as polyethoxy dodecyl ether, polyethoxy stearyl ether, and polyethoxy oleyl ether; polyethoxy alkyl phenyl ethers such as polyethoxy octyl phenyl ether and polyethoxy nonyl phenyl ether; polyethylene glycol diesters such as polyethylene glycol dilaurate and polyethylene glycol distearate; sorbitan fatty acid esters; fatty acid-modified polyesters; or tertiary amine-modified polyurethanes. The above-mentioned surfactants can be used alone or in combination.
界面活性劑的具體例包括由信越化學工業製造的KP產品、由道康寧東麗股份有限公司(Dow Corning Toray Co., Ltd.)製造的SF-8427產品、由共榮社油脂化學工業製造的普利弗隆(Polyflow)產品、由得克姆股份有限公司製造(Tochem Products Co., Ltd.)的愛夫多普(F-Top)產品、由大日本印墨化學工業製造的美卡夫克(Megafac)產品、由住友3M製造的弗洛多(Fluorade)產品、由旭硝子製造的阿薩卡多(Asahi Guard)產品或由旭硝子公司製造的薩弗隆(Surflon)產品。Specific examples of surfactants include KP products manufactured by Shin-Etsu Chemical Co., Ltd., SF-8427 products manufactured by Dow Corning Toray Co., Ltd., Polyflow products manufactured by Kyoeisha Oil & Fat Chemical Co., Ltd., F-Top products manufactured by Tochem Products Co., Ltd., Megafac products manufactured by Dainippon Ink Chemical Co., Ltd., Fluorade products manufactured by Sumitomo 3M, Asahi Guard products manufactured by Asahi Glass Co., Ltd., or Surflon products manufactured by Asahi Glass Co., Ltd.
填充劑的具體例包括玻璃、鋁等。Specific examples of fillers include glass, aluminum, and the like.
聚合物的具體例包括聚乙烯醇、聚乙二醇單烷基醚、聚氟丙烯酸烷酯或上述聚合物的組合。Specific examples of the polymer include polyvinyl alcohol, polyethylene glycol monoalkyl ether, polyfluoroalkyl acrylate or a combination of the above polymers.
密著促進劑的具體例包括乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧乙氧基)矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-環氧丙醇丙基三甲氧基矽烷、3-環氧丙醇丙基甲基二乙氧基矽烷、3-環氧丙醇丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙醯氧基丙基三甲氧基矽烷、3-巰丙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷或上述化合物的組合。Specific examples of adhesion promoters include vinyl trimethoxysilane, vinyl triethoxysilane, vinyl tri(2-methoxyethoxy)silane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-glycidylpropyltrimethoxysilane, 3-glycidyltrimethoxysilane, propylmethyldiethoxysilane, 3-glycidylpropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, 3-methylpropionyloxypropyltrimethoxysilane, 3-butyltrimethoxysilane, 3-glycidyloxypropyltrimethoxysilane or a combination thereof.
抗氧化劑的具體例包括2,2-硫代雙(4-甲基-6-第三丁基苯酚)、2,6-二-第三丁基苯酚或上述化合物的組合。Specific examples of antioxidants include 2,2-thiobis(4-methyl-6-tert-butylphenol), 2,6-di-tert-butylphenol, or a combination of the above compounds.
紫外線吸收劑的具體例包括2-(3-第三丁基-5-甲基-2-羥基苯基)-5-氯苯基疊氮、烷氧基苯酮(alkoxy phenone)或上述化合物的組合。Specific examples of the ultraviolet absorber include 2-(3-tert-butyl-5-methyl-2-hydroxyphenyl)-5-chlorophenylhydrazine, alkoxyphenone, or a combination of the above compounds.
防凝集劑的具體例包括聚丙烯酸鈉(sodium polyacrylate)等。Specific examples of anti-agglomeration agents include sodium polyacrylate and the like.
其他著色劑包括無機顏料、有機顏料或上述兩者的組合。Other colorants include inorganic pigments, organic pigments, or a combination of the two.
無機顏料的具體例包括金屬氧化物、金屬錯鹽等之金屬化合物(例如:鐵、鈷、鋁、鎘、鉛、銅、鈦、鎂、鉻、亞鉛、銻等之金屬氧化物)或上述列舉金屬的複合氧化物。Specific examples of inorganic pigments include metal oxides, metal compounds of metal salts, etc. (e.g., metal oxides of iron, cobalt, aluminum, cadmium, lead, copper, titanium, magnesium, chromium, lead, antimony, etc.) or composite oxides of the above-mentioned metals.
有機顏料的具體例包括C. I.顏料黃1、3、11、12、13、14、15、16、17、20、24、31、53、55、60、61、65、71、73、74、81、83、93、95、97、98、99、100、101、104、106、108、109、110、113、114、116、117、119、120、126、127、128、129、138、139、150、151、152、153、154、155、156、166、167、168、175;C. I.顏料橙1、5、13、14、16、17、24、34、36、38、40、43、46、49、51、61、63、64、71、73;C. I.顏料紅1、2、3、4、5、6、7、8、9、10、11、12、14、15、16、17、18、19、21、22、23、30、31、32、37、38、40、41、42、48:1、48:2、48:3、48:4、49:1、49:2、50:1、52:1、53:1、57、57:1、57:2、58:2、58:4、60:1、63:1、63:2、64:1、81:1、83、88、90:1、97、101、102、104、105、106、108、112、113、114、122、123、144、146、149、150、151、155、166、168、170、171、172、174、175、176、177、178、179、180、185、187、188、190、193、194、202、206、207、208、209、215、216、220、224、226、242、243、245、254、255、264、265;C. I.顏料紫1、19、23、29、32、36、38、39;C. I.顏料藍1、2、15、15:3、15:4、15:6、 16、22、60、66;C. I.顏料綠7、36、37;C. I.顏料棕23、25、28或上述顏料的組合。Specific examples of organic pigments include C.I. Pigment Yellow 1, 3, 11, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 55, 60, 61, 65, 71, 73, 74, 81, 83, 93, 95, 97, 98, 99, 100, 101, 104, 106, 108, 109, 110, 113, 114, 116, 117, 119, 120, 126, 127, 128, 129, 138, 139, 150, 151, 152, 153, 154, 155, 156, 166, 167, 168, 175; C. I. Orange pigment 1, 5, 13, 14, 16, 17, 24, 34, 36, 38, 40, 43, 46, 49, 51, 61, 63, 64, 71, 73; C. I. Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 40, 41, 42, 48:1, 48:2, 48:3, 48:4, 49:1, 49:2, 50:1, 52:1, 53:1, 57, 57:1, 57:2, 58:2, 58:4, 60:1, 63:1, 63:2, 64:1, 81:1, 83, 88, 90:1, 97, 101, 102, 103 4, 105, 106, 108, 112, 113, 114, 122, 123, 144, 146, 149, 150, 151, 155, 166, 168, 170, 171, 172, 174, 175, 176, 177, 178, 179, 180, 185, 187, 188, 190 , 193, 194, 202, 206, 207, 208, 209, 215, 216, 220, 224, 226, 242, 243, 245, 254, 255, 264, 265; C. I. Pigment violet 1, 19, 23, 29, 32, 36, 38, 39; C. I. Pigment blue 1, 2, 15, 15:3, 15:4, 15:6, 16, 22, 60, 66; C. I. Pigment green 7, 36, 37; C. I. Pigment brown 23, 25, 28 or a combination of the above pigments.
< 黑色感光性樹脂組成物的製造方法 > 可用來製備黑色感光性樹脂組成物的方法例如:將鹼可溶性樹脂(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、溶劑(D)、黑色顏料(E)、聚碳酸酯二元醇(F)以及化合物(G)放置於攪拌器中攪拌,使其均勻混合成溶液狀態,必要時亦可添加添加劑(H),予以均勻混合後,便可獲得溶液狀態的黑色感光性樹脂組成物。 < Method for preparing black photosensitive resin composition > For example, a method for preparing a black photosensitive resin composition includes placing an alkali-soluble resin (A), a compound having an ethylenically unsaturated group (B), a photoinitiator (C), a solvent (D), a black pigment (E), a polycarbonate diol (F) and a compound (G) in a stirrer and stirring them to uniformly mix them into a solution state. If necessary, an additive (H) may be added. After uniformly mixing, a black photosensitive resin composition in a solution state can be obtained.
又,黑色感光性樹脂組成物的製備方法沒有特別的限制。黑色感光性樹脂組成物的製備方法例如是先將一部分的鹼可溶性樹脂(A)、具有乙烯性不飽和基的化合物(B)分散於一部分的溶劑(D)中,以形成分散溶液;並且接著混合其餘的鹼可溶性樹脂(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、溶劑(D)、黑色顏料(E)、聚碳酸酯二元醇(F)以及化合物(G)來製備。In addition, the method for preparing the black photosensitive resin composition is not particularly limited. The method for preparing the black photosensitive resin composition is, for example, to first disperse a portion of the alkali-soluble resin (A) and the compound (B) having an ethylenically unsaturated group in a portion of the solvent (D) to form a dispersed solution; and then mix the remaining alkali-soluble resin (A), the compound (B) having an ethylenically unsaturated group, a photoinitiator (C), a solvent (D), a black pigment (E), a polycarbonate diol (F) and a compound (G) to prepare the black photosensitive resin composition.
或者,黑色感光性樹脂組成物也可以是由先將一部分的黑色顏料(E)分散於由部分鹼可溶性樹脂(A)以及一部分的溶劑(D)所組成的混合物來形成黑色顏料分散液後;並且加入鹼可溶性樹脂(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、溶劑(D)、黑色顏料(E)、聚碳酸酯二元醇(F)以及化合物(G)來製備。又,上述黑色顏料(E)的分散步驟可藉由例如珠磨機(beads mill)或輥磨機(roll mill)等混合器混合來進行。Alternatively, the black photosensitive resin composition may be prepared by dispersing a portion of the black pigment (E) in a mixture of a portion of the alkali-soluble resin (A) and a portion of the solvent (D) to form a black pigment dispersion, and then adding the alkali-soluble resin (A), the compound (B) having an ethylenically unsaturated group, the photoinitiator (C), the solvent (D), the black pigment (E), the polycarbonate diol (F) and the compound (G). Furthermore, the dispersion of the black pigment (E) may be carried out by mixing with a mixer such as a beads mill or a roll mill.
< 黑色圖案 的製造方法 > 黑色圖案是由上述的黑色感光性樹脂組成物依序在基板上施予預烤、曝光、顯影及後烤處理而製得。又,所得之黑色圖案的膜厚為1 μm時,光學密度範圍可為3.0以上,較佳為3.2至5.5,且更佳為3.5至5.5。以下詳述黑色圖案的製備方法。 < Method for producing black pattern > The black pattern is produced by sequentially applying pre-baking, exposure, development and post-baking treatments to the above-mentioned black photosensitive resin composition on the substrate. Moreover, when the film thickness of the obtained black pattern is 1 μm, the optical density range can be above 3.0, preferably 3.2 to 5.5, and more preferably 3.5 to 5.5. The following is a detailed description of the method for producing the black pattern.
首先,藉由旋轉塗佈(spin coating)或流延塗佈(cast coating)等塗布方式,在基板上均勻地塗佈溶液狀態的黑色感光性樹脂組成物,以形成塗膜。上述基材的具體例包括:用於液晶顯示裝置等的無鹼玻璃、鈉鈣玻璃、硬質玻璃(派勒斯玻璃)、石英玻璃及於該玻璃上附著透明導電膜者;或用於固體攝影裝置等的光電變換裝置基板(如:矽基板)等。First, a black photosensitive resin composition in a solution state is uniformly coated on the substrate by a coating method such as spin coating or cast coating to form a coating film. Specific examples of the above-mentioned substrate include: alkali-free glass, sodium calcium glass, hard glass (Pyles glass), quartz glass and a transparent conductive film attached to the glass used in liquid crystal display devices, etc.; or a photoelectric conversion device substrate (such as a silicon substrate) used in solid-state imaging devices, etc.
形成塗膜之後,以減壓乾燥去除大部分溶劑,然後以預烤(pre-bake)方式將殘餘的溶劑完全去除,以形成預烤塗膜。值得注意的是,減壓乾燥及預烤的條件,依各成分的種類、比率而改變。一般而言,減壓乾燥是在小於200 mmHg的壓力下進行1秒至20秒,並且預烤乃在70℃至110℃溫度下對塗膜進行1分鐘至15分鐘的加熱處理。After the coating is formed, most of the solvent is removed by reduced pressure drying, and then the remaining solvent is completely removed by pre-baking to form a pre-baked coating. It is worth noting that the conditions of reduced pressure drying and pre-baking vary depending on the type and ratio of each component. Generally speaking, reduced pressure drying is carried out at a pressure of less than 200 mmHg for 1 second to 20 seconds, and pre-baking is a heating treatment of the coating at a temperature of 70℃ to 110℃ for 1 minute to 15 minutes.
接著,以具有特定圖案的光罩對上述預烤塗膜進行曝光。在曝光過程中所使用的光線例如是g線、h線或i線等的紫外線為佳,而紫外線照射裝置可為(超)高壓水銀燈及金屬鹵素燈。Then, the pre-baked coating is exposed to light using a mask having a specific pattern. The light used in the exposure process is preferably ultraviolet light such as g-line, h-line or i-line, and the ultraviolet irradiation device can be a (super) high-pressure mercury lamp and a metal halogen lamp.
然後,在23±2℃的溫度下,將上述經曝光的預烤塗膜浸漬於顯影液(developing solution)中,以去除上述未經曝光的部分的預烤塗膜,藉此可在基板上形成特定的圖案。Then, the exposed pre-baked coating is immersed in a developing solution at a temperature of 23±2° C. to remove the unexposed portion of the pre-baked coating, thereby forming a specific pattern on the substrate.
顯影液例如是氫氧化鈉、氫氧化鉀、碳酸鈉、碳酸氫鈉、碳酸鉀、碳酸氫鉀、矽酸鈉、甲基矽酸鈉、氨水、乙胺、二乙胺、二甲基乙醇胺、氫氧化四甲胺、氫氧化四乙胺、膽鹼、吡咯、哌啶或1,8-二氮雜二環-[5,4,0]-7-十一烯等的鹼性化合物等。顯影液的濃度一般為0.001 wt%至10 wt%,較佳為0.005 wt%至5 wt%,且更佳為0.01 wt%至1 wt%。The developer is, for example, an alkaline compound such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, potassium bicarbonate, sodium silicate, sodium methyl silicate, ammonia, ethylamine, diethylamine, dimethylethanolamine, tetramethylamine hydroxide, tetraethylamine hydroxide, choline, pyrrole, piperidine or 1,8-diazabicyclo-[5,4,0]-7-undecene. The concentration of the developer is generally 0.001 wt% to 10 wt%, preferably 0.005 wt% to 5 wt%, and more preferably 0.01 wt% to 1 wt%.
在預烤塗膜經顯影之後,將具有特定的圖案的基板以水洗淨,再以壓縮空氣或壓縮氮氣將上述特定的圖案風乾。然後,以熱板或烘箱等加熱裝置進行後烤(post-bake)處理。後烤溫度通常為150至250℃,其中使用熱板的加熱時間為5分鐘至60分鐘,並且使用烘箱的加熱時間為15分鐘至150分鐘。經過上述的處理步驟後,即可於基板上形成黑色圖案。After the pre-baked coating is developed, the substrate with the specific pattern is washed with water, and then the specific pattern is air-dried with compressed air or compressed nitrogen. Then, a post-bake treatment is performed using a heating device such as a hot plate or an oven. The post-bake temperature is usually 150 to 250°C, wherein the heating time using a hot plate is 5 minutes to 60 minutes, and the heating time using an oven is 15 minutes to 150 minutes. After the above processing steps, a black pattern can be formed on the substrate.
< 彩色濾光片 的製造方法 > 彩色濾光片的製造方法與黑色圖案的製造方法類似。具體而言,將彩色濾光片用感光性組成物塗佈在上面已形成黑色圖案的基板上,接著依序施予預烤、曝光、顯影及後烤處理而製得。惟,在減壓乾燥的條件中,減壓乾燥是在0 mmHg至200 mmHg的壓力下進行1秒至60秒。經過上述的處理步驟後,即可固定特定的圖案,藉此形成畫素層。並且,重覆上述步驟,依序在基板上形成紅、綠、藍等畫素層,即可獲得上面形成了黑色圖案及畫素層的基板(即具有畫素層的彩色濾光片)。 < Method for manufacturing color filters > The method for manufacturing color filters is similar to the method for manufacturing black patterns. Specifically, a color filter is coated with a photosensitive composition on a substrate on which a black pattern has been formed, and then pre-baking, exposure, development and post-baking are sequentially performed to obtain the color filter. However, under the conditions of reduced pressure drying, the reduced pressure drying is performed at a pressure of 0 mmHg to 200 mmHg for 1 second to 60 seconds. After the above-mentioned processing steps, a specific pattern can be fixed to form a pixel layer. Furthermore, the above-mentioned steps are repeated to sequentially form red, green, blue and other pixel layers on the substrate, and a substrate with a black pattern and a pixel layer formed thereon (i.e., a color filter with a pixel layer) can be obtained.
< 液晶顯示裝置 > 首先,將藉由上述彩色濾光片的製造方法所形成的彩色濾光片以及設置有薄膜電晶體(thin film transistor;TFT)的基板作對向配置,並且在上述兩者之間設置間隙(晶胞間隔,cell gap)。接著,以黏著劑貼合彩色濾光片與上述基板的周圍部分並且留下注入孔。然後,在基板表面以及黏著劑所分隔出的間隙內由注入孔注入液晶,最後封住注入孔來形成液晶層。隨後,藉由在彩色濾光片中接觸液晶層的另一側與基板中接觸液晶層的另一側提供偏光板來製作液晶顯示元件。上述所使用的液晶,亦即液晶化合物或液晶組成物,此處並未特別限定,可使用任何一種液晶化合物及液晶組成物。 < Liquid crystal display device > First, the color filter formed by the above-mentioned color filter manufacturing method and the substrate provided with a thin film transistor (TFT) are arranged opposite to each other, and a gap (cell gap) is set between the two. Then, the color filter and the surrounding part of the above-mentioned substrate are bonded with an adhesive and an injection hole is left. Then, liquid crystal is injected into the gap separated by the substrate surface and the adhesive through the injection hole, and finally the injection hole is sealed to form a liquid crystal layer. Subsequently, a liquid crystal display element is produced by providing a polarizing plate on the other side of the color filter that contacts the liquid crystal layer and the other side of the substrate that contacts the liquid crystal layer. The liquid crystal used above, that is, the liquid crystal compound or liquid crystal composition, is not particularly limited here, and any liquid crystal compound and liquid crystal composition can be used.
此外,於製作彩色濾光片中所使用的液晶配向膜是用來限制液晶分子的配向,並且沒有特別的限制,舉凡無機物或有機物任一者均可,並且本發明並不限於此。In addition, the liquid crystal alignment film used in the manufacture of the color filter is used to limit the alignment of the liquid crystal molecules, and there is no particular limitation, for example, any inorganic or organic material can be used, and the present invention is not limited thereto.
以下將列舉實施例詳細說明本發明,但本發明並不侷限於這些實施例所揭露的內容。< 實施例 > 鹼可溶性樹脂( A-1 )的合成例 The present invention is described in detail below with reference to the following examples , but the present invention is not limited to the contents disclosed in these examples .
以下說明鹼可溶性樹脂(A-1)的合成例A-1-1至合成例A-1-7:合成例 A-1-1 The following are the synthesis examples A-1-1 to A-1-7 of the alkali-soluble resin (A-1): Synthesis example A-1-1
於具備攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管的燒瓶中,加入丙二醇單甲醚醋酸酯(PGMEA) 262.0 g,邊氮氣置換邊攪拌,升溫至120℃。In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer and a gas inlet tube, 262.0 g of propylene glycol monomethyl ether acetate (PGMEA) was added, and the temperature was raised to 120° C. while stirring while replacing the atmosphere with nitrogen.
其次,於由丙烯酸異丙酯5.70 g(0.05莫耳)、甲基丙烯酸環氧丙酯121 g(0.85莫耳)、甲基丙烯酸雙環戊酯13.2 g(0.06莫耳)以及甲基丙烯酸甲酯4.00 g(0.04莫耳)所組成的單體混合物中,添加19.0 g的第三丁基過氧-2-乙基己酸酯(聚合起始劑,日油公司製,Perbutyl O),將所得者自滴液漏斗經歷2小時滴加至前述燒瓶中。於滴加結束後,在120℃下攪拌2小時以進行共聚合反應,生成加成共聚物。然後,將燒瓶內置換成空氣,將甲基丙烯酸73.2 g(0.85莫耳)、三苯基膦(觸媒)0.6 g及甲基氫醌0.2 g加入上述加成共聚物溶液中,在110℃下攪拌10小時繼續反應,藉由來自甲基丙烯酸環氧丙酯的環氧基與甲基丙烯酸的開環反應使環氧基開環,同時在聚合物的側鏈導入聚合性不飽和鍵。接著,於反應系中加入四氫鄰苯二甲酸酐114 g(0.75莫耳),在110℃下攪拌3小時繼續反應,使由環氧基的開環反應所產生的羥基與四氫鄰苯二甲酸酐的酸酐反應而在側鏈導入羧基,如此則可製得鹼可溶性樹脂(A-1-1)。合成例 A-1-2 至合成例 A-1-7 Next, 19.0 g of tert-butyl peroxy-2-ethylhexanoate (polymerization initiator, manufactured by NOF Corporation, Perbutyl O) was added to a monomer mixture consisting of 5.70 g (0.05 mol) of isopropyl acrylate, 121 g (0.85 mol) of glycidyl methacrylate, 13.2 g (0.06 mol) of dicyclopentyl methacrylate, and 4.00 g (0.04 mol) of methyl methacrylate, and the mixture was dripped from a dropping funnel into the aforementioned flask over 2 hours. After the dripping was completed, the mixture was stirred at 120° C. for 2 hours to perform a copolymerization reaction, thereby generating an addition copolymer. Then, the atmosphere in the flask was replaced with air, and 73.2 g (0.85 mol) of methacrylic acid, 0.6 g of triphenylphosphine (catalyst) and 0.2 g of methyl hydroquinone were added to the above addition copolymer solution. The reaction was continued at 110°C with stirring for 10 hours. The epoxy group from glycidyl methacrylate was ring-opened by the ring-opening reaction with methacrylic acid, and a polymerizable unsaturated bond was introduced into the side chain of the polymer. Then, 114 g (0.75 mol) of tetrahydrophthalic anhydride was added to the reaction system, and the reaction was continued at 110°C with stirring for 3 hours, so that the hydroxyl group produced by the ring-opening reaction of the epoxy group reacted with the anhydride of tetrahydrophthalic anhydride to introduce a carboxyl group into the side chain, thereby obtaining an alkali-soluble resin (A-1-1). Synthesis Examples A-1-2 to A-1-7
合成例A-1-2至合成例A-1-7的鹼可溶性樹脂是以與合成例A-1-1相同的步驟來製備,並且其不同處在於:改變單體的成分種類及其使用量(如表1所示)。鹼可溶性樹脂( A-2 )的合成例 The alkali-soluble resins of Synthesis Examples A-1-2 to A-1-7 were prepared by the same steps as Synthesis Example A-1-1, and the difference was that the monomer components and their usage amounts were changed (as shown in Table 1). Synthesis Example of Alkali-soluble Resin ( A-2 )
以下說明鹼可溶性樹脂(A-2)的合成例A-2-1至合成例A-2-7:合成例 A-2-1 The following are the synthesis examples A-2-1 to A-2-7 of the alkali-soluble resin (A-2): Synthesis example A-2-1
於具備攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管的燒瓶中,加入丙二醇單甲醚醋酸酯(PGMEA) 262.0 g,邊氮氣置換邊攪拌,升溫至120℃。In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer and a gas inlet tube, 262.0 g of propylene glycol monomethyl ether acetate (PGMEA) was added, and the temperature was raised to 120° C. while stirring while replacing the atmosphere with nitrogen.
其次,於由α-甲基苯乙烯45.8 g(0.16莫耳)、甲基丙烯酸環氧丙酯107 g(0.75莫耳)、二環戊烯基氧乙基甲基丙烯酸酯18.5 g(0.07莫耳)以及降冰片烯1.88 g(0.02莫耳)所組成的單體混合物中,添加19.0 g的第三丁基過氧-2-乙基己酸酯(聚合起始劑,日油公司製,Perbutyl O),將所得者自滴液漏斗經歷2小時滴加至前述燒瓶中。於滴加結束後,在120℃下攪拌2小時以進行共聚合反應,生成加成共聚物。然後,將燒瓶內置換成空氣,將丙烯酸50.4 g(0.7莫耳)、三苯基膦(觸媒)0.6 g及甲基氫醌0.2 g加入上述加成共聚物溶液中,在110℃下攪拌10小時繼續反應,藉由來自甲基丙烯酸環氧丙酯的環氧基與丙烯酸的開環反應使環氧基開環,同時在聚合物的側鏈導入聚合性不飽和鍵。接著,於反應系中加入丁二酸酐63.0 g(0.63莫耳),在110℃下攪拌3小時繼續反應,使由環氧基的開環反應所產生的羥基與丁二酸酐的酸酐反應而在側鏈導入羧基,如此則可製得鹼可溶性樹脂(A-2-1)。合成例 A-2-2 至合成例 A-2-7 Next, 19.0 g of tert-butyl peroxy-2-ethylhexanoate (polymerization initiator, manufactured by NOF Corporation, Perbutyl O) was added to a monomer mixture consisting of 45.8 g (0.16 mol) of α-methylstyrene, 107 g (0.75 mol) of glycidyl methacrylate, 18.5 g (0.07 mol) of dicyclopentenyloxyethyl methacrylate, and 1.88 g (0.02 mol) of norbornene, and the mixture was dripped from a dropping funnel into the aforementioned flask over 2 hours. After the dripping was completed, the mixture was stirred at 120° C. for 2 hours to perform a copolymerization reaction, thereby generating an addition copolymer. Then, the atmosphere in the flask was replaced with air, and 50.4 g (0.7 mol) of acrylic acid, 0.6 g of triphenylphosphine (catalyst) and 0.2 g of methyl hydroquinone were added to the above addition copolymer solution. The mixture was stirred at 110°C for 10 hours to continue the reaction. The epoxy group from glycidyl methacrylate was ring-opened by the ring-opening reaction with acrylic acid, and a polymerizable unsaturated bond was introduced into the side chain of the polymer. Then, 63.0 g (0.63 mol) of succinic anhydride was added to the reaction system, and the reaction was continued at 110°C with stirring for 3 hours, so that the hydroxyl group produced by the ring-opening reaction of the epoxy group reacted with the anhydride of succinic anhydride to introduce a carboxyl group into the side chain, thereby obtaining an alkali-soluble resin (A-2-1). Synthesis Examples A-2-2 to A-2-7
合成例A-2-2至合成例A-1-7的鹼可溶性樹脂是以與合成例A-2-1相同的步驟來製備,並且其不同處在於:改變單體的成分種類及其使用量(如表2所示)。The alkali-soluble resins of Synthesis Examples A-2-2 to A-1-7 were prepared by the same steps as Synthesis Example A-2-1, and the difference was that the monomer component types and usage amounts were changed (as shown in Table 2).
另外,表1、表2中的簡稱所對應的化合物如下所示。
[表1]
[表2]
於具備攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管的燒瓶中,加入丙二醇單甲醚醋酸酯(PGMEA) 267.5 g,邊氮氣置換邊攪拌,升溫至120℃。In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer and a gas inlet tube, 267.5 g of propylene glycol monomethyl ether acetate (PGMEA) was added, and the temperature was raised to 120°C while stirring while replacing the atmosphere with nitrogen.
其次,於由丙烯酸-2-乙基己酯55.3 g(0.3莫耳)、甲基丙烯酸17.2 g(0.2莫耳)、甲基丙烯酸雙環戊酯11.0 g(0.05莫耳)、甲基丙烯酸甲酯25.0 g(0.25莫耳)以及甲基丙烯酸芐酯35.2 g(0.2莫耳)所組成的單體混合物中,添加19.2g的第三丁基過氧-2-乙基己酸酯(聚合起始劑,日油公司製,Perbutyl O),將所得者自滴液漏斗經歷2小時滴加至前述燒瓶中。於滴加結束後,在120℃下攪拌2小時以進行共聚合反應,得到其他鹼可溶性樹脂(A-3-1)。黑色感光性樹脂組成物的實施例 Next, 19.2 g of tert-butyl peroxy-2-ethylhexanoate (polymerization initiator, manufactured by NOF Corporation, Perbutyl O) was added to a monomer mixture consisting of 55.3 g (0.3 mol) of 2-ethylhexyl acrylate, 17.2 g (0.2 mol) of methacrylic acid, 11.0 g (0.05 mol) of dicyclopentyl methacrylate, 25.0 g (0.25 mol) of methyl methacrylate, and 35.2 g (0.2 mol) of benzyl methacrylate. The mixture was dripped from a dropping funnel into the aforementioned flask over a period of 2 hours. After the dripping was completed, the mixture was stirred at 120°C for 2 hours to carry out a copolymerization reaction, thereby obtaining another alkali-soluble resin (A-3-1). Example of black photosensitive resin composition
以下說明黑色負型感光性樹脂組成物的實施例1至實施例12以及比較例1至比較例3:實施例 1 The following describes Examples 1 to 12 and Comparative Examples 1 to 3 of the black negative photosensitive resin composition: Example 1
將10重量份的鹼可溶性樹脂(A-1-1)、90重量份的鹼可溶性樹脂(A-2-1)、30重量份的三丙烯酸三羥甲基丙酯(簡稱為B-1)、7重量份的由式(C-1-1)所示的化合物(簡稱為C-1-1)、150重量份的黑色顏料MA100(簡稱為E-1)、13重量份的聚碳酸酯二元醇Nippollan 976(簡稱為F-1)以及5重量份的由式(G-1-1)所示的化合物(簡稱為G-1)加入400重量份的丙二醇單甲醚醋酸酯(簡稱為D-1)中,並且以搖動式攪拌器攪拌均勻後,即可製得實施例1的黑色感光性樹脂組成物。實施例 2 至實施例 12 10 parts by weight of alkali-soluble resin (A-1-1), 90 parts by weight of alkali-soluble resin (A-2-1), 30 parts by weight of trihydroxymethylpropyl triacrylate (B-1), 7 parts by weight of the compound represented by formula (C-1-1) (C-1-1), 150 parts by weight of black pigment MA100 (E-1), 13 parts by weight of polycarbonate diol Nippollan 976 (F-1), and 5 parts by weight of the compound represented by formula (G-1-1) (G-1) are added to 400 parts by weight of propylene glycol monomethyl ether acetate (D-1), and the mixture is stirred evenly with a shaking stirrer to obtain the black photosensitive resin composition of Example 1. Examples 2 to 12
實施例2至實施例12的黑色感光性樹脂組成物是以與實施例1相同的步驟來製備,並且其不同處在於:改變黑色感光性樹脂組成物的成分種類及其使用量(如表3、表4所示)。比較例 1 至比較例 3 The black photosensitive resin compositions of Examples 2 to 12 are prepared in the same steps as Example 1, and the difference is that the types of components and the amounts used of the black photosensitive resin compositions are changed (as shown in Tables 3 and 4). Comparative Examples 1 to 3
比較例1至比較例3的感光性樹脂組成物是以與實施例1相同的步驟來製備,並且其不同處在於:改變感光性樹脂組成物的成分種類及其使用量(如表4所示)。The photosensitive resin compositions of Comparative Examples 1 to 3 were prepared in the same steps as Example 1, and the difference was that the types of components and the amounts used of the photosensitive resin compositions were changed (as shown in Table 4).
表3及表4中標號所對應的化合物如下所示。
[表3]
[表4]
顯影性 將上述各實施例及比較例製得的黑色感光性樹脂組成物以旋轉塗佈的方式,塗佈在100 mm×100 mm之玻璃基板上,先進行減壓乾燥,壓力100 mmHg、時間30秒鐘,然後再進行預烤,溫度100℃、時間2分鐘,可形成膜厚3.0 μm之預烤塗膜。 接著,以0.045%氫氧化鉀水溶液於23˚C下顯影,測量該預烤塗膜溶解所需的時間t,即相當於顯影時間,並根據下列標準進行評價: ◎:t≦40秒; ○:40秒<t≦50秒; △:50秒<t≦60秒; ╳:60秒<t。 Development property The black photosensitive resin composition prepared in the above-mentioned embodiments and comparative examples was applied on a 100 mm×100 mm glass substrate by spin coating, and then dried under reduced pressure at a pressure of 100 mmHg for 30 seconds, and then pre-baked at a temperature of 100°C for 2 minutes to form a pre-baked coating with a film thickness of 3.0 μm. Next, the pre-baked coating was developed with a 0.045% potassium hydroxide aqueous solution at 23°C, and the time t required for the pre-baked coating to dissolve was measured, which was equivalent to the developing time, and evaluated according to the following standards: ◎: t≦40 seconds; ○: 40 seconds < t≦50 seconds; △: 50 seconds < t≦60 seconds; ╳: 60 seconds < t.
密著性 將上述各實施例及比較例製得的黑色感光性樹脂組成物利用塗佈機(型號為MS-A150,購自新光貿易),以旋轉塗佈的方式,塗佈在長寬均為100 mm的玻璃基板上。然後,將上述之玻璃基板置於100℃下預烤2分鐘,以形成膜厚為3.0 μm的預烤塗膜。然後,將上述預烤塗膜利用80 mJ/cm2 的紫外光(曝光機型號AG500-4N;由M&R Nano Technology製造)進行曝光。接著,以0.045%氫氧化鉀水溶液於23℃下顯影1分鐘,然後,以水洗淨並以235℃對預烤塗膜進行後烤30分鐘,即可在玻璃基板上形成黑色硬化膜。 將此黑色硬化膜再進一步以紫外光830 mJ/cm2 之光量照射後,根據JIS.K5400(1900)8.5密著性試驗法中的8.5.2的網狀格(cross-hatched)測定方法將上述黑色硬化膜以小刀割成100個網狀格。然後,以膠帶(3M396)沾黏後撕下,觀察網狀格殘留的情形,並依據下述基準進行評價。其中,殘留比例越高,密著性越佳。 ◎:99%≦網狀格殘留。 ○:97%≦網狀格殘留<99%。 △:95%≦網狀格殘留<97%。 ╳:網狀格殘留<95%。評價結果 Adhesion The black photosensitive resin composition prepared in the above-mentioned embodiments and comparative examples was coated on a glass substrate with an average length and width of 100 mm by a coating machine (model MS-A150, purchased from Shin Kong Trading) by a rotary coating method. Then, the above-mentioned glass substrate was pre-baked at 100°C for 2 minutes to form a pre-baked coating film with a film thickness of 3.0 μm. Then, the above-mentioned pre-baked coating film was exposed to ultraviolet light of 80 mJ/ cm2 (exposure machine model AG500-4N; manufactured by M&R Nano Technology). Next, develop with 0.045% potassium hydroxide aqueous solution at 23°C for 1 minute, then wash with water and post-bake the pre-baked coating at 235°C for 30 minutes to form a black cured film on the glass substrate. After further irradiating the black cured film with 830 mJ/ cm2 of ultraviolet light, cut the black cured film into 100 cross-hatched grids with a knife according to the cross-hatched measurement method of 8.5.2 in JIS.K5400 (1900) 8.5 Adhesion Test Method. Then, stick with tape (3M396) and tear it off, observe the grid residue, and evaluate according to the following criteria. Among them, the higher the residue ratio, the better the adhesion. ◎: 99% ≦ cross-hatched residue. ○: 97% ≦ Mesh residue < 99%. △: 95% ≦ Mesh residue < 97%. ╳: Mesh residue < 95%. Evaluation results
由表3以及表4得知,與同時含有特定的聚碳酸酯二元醇(F)及具有特定結構的化合物(G)的黑色感光性樹脂組成物所製得的黑色圖案(實施例1至12)相比,未含有特定的聚碳酸酯二元醇(F)的比較例1、3的黑色圖案有顯影性不佳;未含有具有特定結構的化合物(G)的比較例2、3的黑色圖案的密著性則不佳。As shown in Tables 3 and 4, compared with the black patterns prepared by the black photosensitive resin composition containing both the specific polycarbonate diol (F) and the compound (G) having a specific structure (Examples 1 to 12), the black patterns of Comparative Examples 1 and 3 not containing the specific polycarbonate diol (F) have poor developability; and the black patterns of Comparative Examples 2 and 3 not containing the compound (G) having a specific structure have poor adhesion.
此外,當黑色感光性樹脂組成物中更含有鹼可溶性樹脂(A-1)(實施例1至8)時,可進一步改善黑色圖案的顯影性。In addition, when the black photosensitive resin composition further contains an alkali-soluble resin (A-1) (Examples 1 to 8), the developability of the black pattern can be further improved.
此外,當黑色感光性樹脂組成物中更含有鹼可溶性樹脂(A-2)(實施例1至7、9)時,可進一步改善黑色圖案的密著性。In addition, when the black photosensitive resin composition further contains an alkali-soluble resin (A-2) (Examples 1 to 7, 9), the adhesion of the black pattern can be further improved.
綜上所述,本發明的黑色感光性樹脂組成物因使用含有聚碳酸酯二元醇(F)及具有特定結構的化合物(G),因此,該黑色感光性樹脂組成物可以改善先前技術存在顯影性及耐密著性不佳的技術問題。In summary, the black photosensitive resin composition of the present invention contains polycarbonate diol (F) and a compound (G) having a specific structure. Therefore, the black photosensitive resin composition can improve the technical problems of poor developing property and poor adhesion resistance in the prior art.
此外,當黑色感光性樹脂組成物中更含有鹼可溶性樹脂(A-1)時,將能進一步改善黑色圖案的顯影性,而當黑色感光性樹脂組成物中更含有鹼可溶性樹脂(A-2)時,將能進一步改善黑色圖案的密著性。In addition, when the black photosensitive resin composition further contains an alkali-soluble resin (A-1), the developability of the black pattern can be further improved, and when the black photosensitive resin composition further contains an alkali-soluble resin (A-2), the adhesion of the black pattern can be further improved.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by the embodiments, they are not intended to limit the present invention. Any person with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be defined by the scope of the attached patent application.
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