[go: up one dir, main page]

TWI855279B - Method of forming package, and package - Google Patents

Method of forming package, and package Download PDF

Info

Publication number
TWI855279B
TWI855279B TW110145135A TW110145135A TWI855279B TW I855279 B TWI855279 B TW I855279B TW 110145135 A TW110145135 A TW 110145135A TW 110145135 A TW110145135 A TW 110145135A TW I855279 B TWI855279 B TW I855279B
Authority
TW
Taiwan
Prior art keywords
chip
bumps
density
pads
plastic layer
Prior art date
Application number
TW110145135A
Other languages
Chinese (zh)
Other versions
TW202224128A (en
Inventor
維平 李
Original Assignee
大陸商上海易卜半導體有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 大陸商上海易卜半導體有限公司 filed Critical 大陸商上海易卜半導體有限公司
Publication of TW202224128A publication Critical patent/TW202224128A/en
Application granted granted Critical
Publication of TWI855279B publication Critical patent/TWI855279B/en

Links

Classifications

    • H10W70/614
    • H10P72/74
    • H10W74/01
    • H10W74/117
    • H10W90/00
    • H10W70/099
    • H10W70/60
    • H10W70/63
    • H10W70/65
    • H10W70/652
    • H10W70/6528
    • H10W70/655
    • H10W72/01212
    • H10W72/0198
    • H10W72/072
    • H10W72/07207
    • H10W72/221
    • H10W72/234
    • H10W72/241
    • H10W72/853
    • H10W72/874
    • H10W72/9413
    • H10W74/142
    • H10W90/722
    • H10W90/724

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Wire Bonding (AREA)
  • Manufacturing & Machinery (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

The invention provides a method of forming a package, and a package. The method comprises the following steps: providing a carrier and at least one set of chips, wherein each group of chips comprise at least a first chip and a second chip; arranging the first chip and the second chip of each group of chips on the surface of the carrier, with the front surfaces of the first chip and the second chip facing upwards, wherein the upper surfaces of the first chip and the second chip are provided with first salient points; attaching an interconnection device to the upper surfaces of the first chip and the second chip so as to allow the first chip of each group of chips to be electrically connected to the second chip through the interconnection device; for each group of chips, forming a plastic package layer around the first chip and the second chip, wherein the first chip, the second chip and the interconnection device are embedded in the plastic package layer; thinning the surface of one side, far away from the carrier, of the plastic package layer to expose the first salient points of the first chip and the second chip; and forming second salient points on the surface of one side, exposed out of the first salient points, of the plastic package layer, and removing the carrier. By means of the above method, a flexible, efficient and low-cost packaging scheme is provided for multi-chip connection.

Description

形成封裝件的方法及封裝件Method for forming a package and package

本發明屬於半導體領域,具體涉及一種形成封裝件的方法及封裝件。The present invention belongs to the field of semiconductors, and in particular relates to a method for forming a package and a package.

本部分旨在為申請專利範圍中陳述的本發明的實施方式提供背景或上下文。此處的描述不因為包括在本部分中就承認是現有技術。This section is intended to provide a background or context for the implementation of the invention described in the claims. The description herein is not admitted to be prior art by inclusion in this section.

隨著人工智慧時代的到來,半導體積體電路的發展趨勢是功能越多且計算速度越快。如果簡單使用大晶片的SOC集成來滿足這個發展趨勢,無疑會使電路設計的難度越來越高,製造成本越來越昂貴。更為實際的解決方案則是採用多個小晶片的異質集成技術來完成功能集成的目的。基於此,目前對於高端封裝的重要任務是發展高效率,高密度的多晶片互聯技術,通過裸晶片之間的直接聯接來形成晶片的實體層功能區塊,以此來代替大晶片的SOC集成,實現低成本和高自由度,並具有相同的功能性。With the advent of the artificial intelligence era, the development trend of semiconductor integrated circuits is more functions and faster computing speed. If the SOC integration of large chips is simply used to meet this development trend, it will undoubtedly make circuit design more and more difficult and the manufacturing cost more and more expensive. A more practical solution is to use heterogeneous integration technology of multiple small chips to achieve the purpose of functional integration. Based on this, the current important task for high-end packaging is to develop high-efficiency, high-density multi-chip interconnection technology, through direct connection between bare chips to form the physical layer functional blocks of the chip, so as to replace the SOC integration of large chips, achieve low cost and high degree of freedom, and have the same functionality.

現有的多晶片互聯技術中,諸如嵌入式多晶片互聯橋接(EMIB)通常採用在基板中嵌入矽橋以實現晶片互聯,可以增加互聯密度和互聯效率。然而現有技術中的EMIB需要採用複雜的封裝工藝,且成本高昂。Among existing multi-chip interconnect technologies, such as embedded multi-chip interconnect bridge (EMIB), silicon bridges are usually embedded in the substrate to achieve chip interconnection, which can increase interconnection density and interconnection efficiency. However, the existing EMIB technology requires a complex packaging process and is costly.

針對上述現有技術中存在的問題,提出了一種形成封裝件的方法以及封裝件,利用這種方法和封裝件,能夠解決上述問題。In view of the above problems existing in the prior art, a method for forming a package and a package are proposed, and the above problems can be solved by using this method and package.

本發明提供了以下方案。The present invention provides the following solutions.

第一方面,提供一種形成封裝件的方法,包括:提供載體和至少一組晶片,其中每組晶片至少包括第一晶片和第二晶片;將每組晶片包含的第一晶片和第二晶片正面朝上裝設於載體的表面,其中第一晶片和第二晶片的上方表面具有第一凸點; 將互聯器件附接至第一晶片和第二晶片的上方表面,以使每組晶片包含的第一晶片通過互聯器件能夠電性連接至第二晶片; 在第一晶片和第二晶片的周圍形成一塑封層,其中第一晶片和第二晶片和互聯器件嵌於塑封層內;在塑封層遠離載體的一側表面進行減薄處理,以暴露出第一晶片和第二晶片的第一凸點;在塑封層暴露出第一凸點的一側表面形成第二凸點;以及,移除載體。In a first aspect, a method for forming a package is provided, comprising: providing a carrier and at least one group of chips, wherein each group of chips includes at least a first chip and a second chip; mounting the first chip and the second chip contained in each group of chips on the surface of the carrier with the front side facing upward, wherein the upper surfaces of the first chip and the second chip have first bumps; attaching an interconnection device to the upper surfaces of the first chip and the second chip so that the first chip contained in each group of chips can be electrically connected to the second chip through the interconnection device; forming a plastic layer around the first chip and the second chip, wherein the first chip, the second chip and the interconnection device are embedded in the plastic layer; performing a thinning process on a side surface of the plastic layer away from the carrier to expose the first bumps of the first chip and the second chip; forming a second bump on a side surface of the plastic layer where the first bump is exposed; and removing the carrier.

在一些實施例中,互聯器件的第一側面的第一區域形成有多個第一焊盤,用於分別接合至第一晶片的第一凸點,互聯器件的第一側面的第二區域形成有多個第二焊盤,用於分別接合至第二晶片的第一凸點,在互聯器件的多個第一焊盤和多個第二焊盤之間形成有扇出電路。In some embodiments, a first region on a first side of the interconnect device forms a plurality of first pads for respectively bonding to first bumps of a first chip, a second region on the first side of the interconnect device forms a plurality of second pads for respectively bonding to first bumps of a second chip, and a fan-out circuit is formed between the plurality of first pads and the plurality of second pads of the interconnect device.

在一些實施例中,互聯器件形成為無源器件或有源器件。In some embodiments, the interconnect device is formed as a passive device or an active device.

在一些實施例中,互聯器件形成為具有垂直互聯通孔的互聯器件。In some embodiments, the interconnect device is formed as an interconnect device having vertical interconnect vias.

在一些實施例中,將互聯器件附接至第一晶片和第二晶片的上方表面,還包括:將互聯器件熱壓接合至第一晶片和第二晶片的上方表面,其中,互聯器件形成為柔性電路。In some embodiments, attaching the interconnect device to the upper surface of the first wafer and the second wafer further includes: thermocompression bonding the interconnect device to the upper surface of the first wafer and the second wafer, wherein the interconnect device is formed as a flexible circuit.

在一些實施例中,方法還包括:在塑封層暴露出第一凸點的一側表面形成重佈線層,在重佈線層上形成多個第二凸點。In some embodiments, the method further includes: forming a redistribution wiring layer on a surface of the plastic packaging layer on which the first bumps are exposed, and forming a plurality of second bumps on the redistribution wiring layer.

在一些實施例中,在塑封層暴露出第一凸點的一側表面形成第二凸點,包括:在塑封層暴露出第一凸點的一側表面形成焊料覆蓋(solder capping)層。In some embodiments, forming the second bump on a side surface of the plastic packaging layer where the first bump is exposed includes: forming a solder capping layer on a side surface of the plastic packaging layer where the first bump is exposed.

在一些實施例中,第一晶片的上方表面具有多個高密度第一凸點,第二晶片的上方表面具有多個低密度第一凸點,其中,高密度第一凸點的接觸面小於低密度第一凸點,方法還包括:將互聯器件的第一焊盤對準接合至第一晶片的高密度第一凸點,以使互聯器件的第二焊盤以高密度第一凸點為參考基準自對準接合至第二晶片的低密度第一凸點。In some embodiments, the upper surface of the first chip has a plurality of high-density first bumps, and the upper surface of the second chip has a plurality of low-density first bumps, wherein the contact area of the high-density first bumps is smaller than that of the low-density first bumps. The method further includes: aligning and bonding the first pads of the interconnect device to the high-density first bumps of the first chip, so that the second pads of the interconnect device are self-aligned and bonded to the low-density first bumps of the second chip with the high-density first bumps as a reference.

在一些實施例中,第一晶片為處理器晶片,第二晶片為存儲晶片。In some embodiments, the first chip is a processor chip and the second chip is a memory chip.

第二方面,提供一種封裝件,包括: 第一晶片和第二晶片,其中第一晶片和第二晶片的上方表面具有多個第一凸點; 互聯器件,形成於第一晶片和第二晶片的上方表面,第一晶片通過互聯器件能夠電性連接至第二晶片; 塑封層,形成於第一晶片和第二晶片的周圍,其中第一晶片和第二晶片和互聯器件嵌於塑封層內,第一晶片和第二晶片的第一凸點暴露於塑封層的上方表面;多個第二凸點,形成在塑封層的上方表面。In a second aspect, a package is provided, comprising: a first chip and a second chip, wherein the upper surfaces of the first chip and the second chip have a plurality of first bumps; an interconnection device formed on the upper surfaces of the first chip and the second chip, and the first chip can be electrically connected to the second chip through the interconnection device; a plastic layer formed around the first chip and the second chip, wherein the first chip and the second chip and the interconnection device are embedded in the plastic layer, and the first bumps of the first chip and the second chip are exposed on the upper surface of the plastic layer; and a plurality of second bumps are formed on the upper surface of the plastic layer.

在一些實施例中,互聯器件的第一側面的第一區域形成有多個第一焊盤,用於分別接合至第一晶片的第一凸點,互聯器件的第一側面的第二區域形成有多個第二焊盤,用於分別接合至第二晶片的第一凸點,在互聯器件的多個第一焊盤和多個第二焊盤之間形成有扇出電路。In some embodiments, a first region on a first side of the interconnect device forms a plurality of first pads for respectively bonding to first bumps of a first chip, a second region on the first side of the interconnect device forms a plurality of second pads for respectively bonding to first bumps of a second chip, and a fan-out circuit is formed between the plurality of first pads and the plurality of second pads of the interconnect device.

在一些實施例中,互聯器件形成為無源器件或有源器件。In some embodiments, the interconnect device is formed as a passive device or an active device.

在一些實施例中,互聯器件形成為具有垂直互聯通孔的互聯器件。In some embodiments, the interconnect device is formed as an interconnect device having vertical interconnect vias.

在一些實施例中,互聯器件形成為熱壓接合至第一晶片和第二晶片的上方表面的柔性電路。In some embodiments, the interconnect device is formed as a flexible circuit that is thermocompressively bonded to the upper surfaces of the first wafer and the second wafer.

在一些實施例中,封裝件還包括:重佈線層,形成在塑封層暴露出第一凸點的一側表面,重佈線層上形成多個第二凸點。In some embodiments, the package further includes: a redistribution wiring layer formed on a surface of the plastic packaging layer that exposes the first bumps, and a plurality of second bumps are formed on the redistribution wiring layer.

在一些實施例中,多個第二凸點形成為:在塑封層暴露出第一凸點的一側表面形成的焊料覆蓋(solder capping)層。In some embodiments, the plurality of second bumps are formed as a solder capping layer formed on a surface of the plastic layer at a side where the first bumps are exposed.

在一些實施例中,第一晶片的上方表面具有多個高密度第一凸點,第二晶片的上方表面具有多個低密度第一凸點,其中,高密度第一凸點的接觸面小於低密度第一凸點,其中,在封裝件中,互聯器件的第一焊盤對準接合至第一晶片的高密度第一凸點,以使互聯器件的第二焊盤以高密度第一凸點為參考基準自對準接合至第二晶片的低密度第一凸點。In some embodiments, the upper surface of the first chip has a plurality of high-density first bumps, and the upper surface of the second chip has a plurality of low-density first bumps, wherein the contact area of the high-density first bumps is smaller than that of the low-density first bumps, and wherein, in the package, the first pads of the interconnect device are aligned and bonded to the high-density first bumps of the first chip, so that the second pads of the interconnect device are self-aligned and bonded to the low-density first bumps of the second chip with the high-density first bumps as a reference.

在一些實施例中,第一晶片為邏輯晶片,第二晶片為存儲晶片。In some embodiments, the first chip is a logic chip and the second chip is a memory chip.

本申請實施例採用的上述至少一個技術方案能夠達到以下有益效果:根據以上實施例的各個方面,通過採用了新的封裝結構設計和獨特的工藝流程,以更低的成本和更簡單的製造過程實現與EMIB技術相同或類似的效果。一方面,其不需要在襯底(substrate)中嵌入互聯器件,減少了設計和製造的複雜性和週期時間。另一方面,消除基板的相關成本,從而為多晶片聯接提供了靈活和低成本的解決方案。At least one of the above technical solutions adopted in the embodiment of the present application can achieve the following beneficial effects: According to various aspects of the above embodiments, by adopting a new packaging structure design and a unique process flow, the same or similar effect as the EMIB technology can be achieved at a lower cost and a simpler manufacturing process. On the one hand, it does not require the embedding of interconnect devices in the substrate, reducing the complexity and cycle time of design and manufacturing. On the other hand, the cost associated with the substrate is eliminated, thereby providing a flexible and low-cost solution for multi-chip connection.

應當理解,上述說明僅是本發明技術方案的概述,以便能夠更清楚地瞭解本發明的技術手段,從而可依照說明書的內容予以實施。為了讓本發明的上述和其它目的、特徵和優點能夠更明顯易懂,以下特舉例說明本發明的具體實施方式。It should be understood that the above description is only an overview of the technical solution of the present invention, so that the technical means of the present invention can be more clearly understood and implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following examples are given to illustrate the specific implementation of the present invention.

下面將參照附圖更詳細地描述本公開的示例性實施例。雖然附圖中顯示了本公開的示例性實施例,然而應當理解,可以以各種形式實現本公開而不應被這裡闡述的實施例所限制。相反,提供這些實施例是為了能夠更透徹地理解本公開,並且能夠將本公開的範圍完整的傳達給本領域的技術人員。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

以下公開內容提供了許多用於實現本發明的不同特徵的不同實施例或實例。下面描述了元件和佈置的具體實例以簡化本發明。當然,這些僅僅是實例,而不旨在限制本發明。例如,以下描述中,將互聯器件(13、14、15)附接至第一晶片11和第二晶片12的上方表面可以包括第一晶片11、第二晶片12和互聯器件(13、14、15)直接接觸形成的實施例,並且也可以包括在第一晶片11、第二晶片12和互聯器件(13、14、15)之間可以形成額外的部件,從而使得第一晶片11、第二晶片12和互聯器件(13、14、15)可以不直接接觸的實施例。此外,本發明可在各個實施例中重複參考標號和/或字元。該重複是為了簡單和清楚的目的,並且其本身不指示所討論的各個實施例和/或配置之間的關係。The following disclosure provides many different embodiments or examples for implementing different features of the present invention. Specific examples of components and arrangements are described below to simplify the present invention. Of course, these are merely examples and are not intended to limit the present invention. For example, in the following description, attaching the interconnection device (13, 14, 15) to the upper surface of the first chip 11 and the second chip 12 may include an embodiment in which the first chip 11, the second chip 12 and the interconnection device (13, 14, 15) are directly in contact with each other, and may also include an embodiment in which additional components can be formed between the first chip 11, the second chip 12 and the interconnection device (13, 14, 15), so that the first chip 11, the second chip 12 and the interconnection device (13, 14, 15) may not be in direct contact with each other. In addition, the present invention may repeat reference numerals and/or characters in various embodiments. This repetition is for the purpose of simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or configurations discussed.

應理解,諸如“包括”或“具有”等術語旨在指示本說明書中所公開的特徵、數位、步驟、行為、部件、部分或其組合的存在,並且不旨在排除一個或多個其他特徵、數位、步驟、行為、部件、部分或其組合存在的可能性。It should be understood that terms such as “including” or “having” are intended to indicate the existence of features, numbers, steps, behaviors, components, parts or combinations thereof disclosed in this specification, and are not intended to exclude the possibility of the existence of one or more other features, numbers, steps, behaviors, components, parts or combinations thereof.

而且,為便於描述,在此可以使用諸如“ 在… 之下”、“ 在… 下方”、“ 下部”、“ 在… 之上”、“上方”等空間相對術語,以描述如圖所示的一個元件或部件與另一個(或另一些)原件或部件的關係。除了圖中所示的方位外,空間相對術語旨在包括器件在使用或操作中的不同方位。器件可以以其它方式定向(旋轉90度或在其它方位上),而本文使用的空間相對描述符可以同樣地作出相應的解釋。Furthermore, for ease of description, spatially relative terms such as "under," "beneath," "lower," "over," and "above" may be used herein to describe the relationship of one element or component to another (or additional) elements or components as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may be interpreted accordingly.

另外還需要說明的是,在不衝突的情況下,本發明中的實施例及實施例中的特徵可以相互組合。下面將參考附圖並結合實施例來詳細說明本發明。It should also be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

圖1為根據本申請一實施例的形成封裝件的方法100的流程示意圖。如圖1所示,該方法100可以包括步驟101~106。Fig. 1 is a schematic flow chart of a method 100 for forming a package according to an embodiment of the present application. As shown in Fig. 1 , the method 100 may include steps 101-106.

圖2A至圖2E示出根據一些實施例的在形成封裝件的過程中的中間階段的截面圖。其中,示出了對一組晶片進行封裝的過程,以下參考圖2A至圖2E對上述步驟101~106進行詳細描述。2A to 2E show cross-sectional views of intermediate stages in the process of forming a package according to some embodiments, wherein the process of packaging a group of chips is shown, and the above steps 101 to 106 are described in detail below with reference to FIG. 2A to FIG. 2E.

首先參考圖2A,首先,執行步驟101:提供載體10、第一晶片11和第二晶片12,將第一晶片11和第二晶片12正面朝上裝設於載體10的表面。其中,第一晶片11和第二晶片12的上方表面具有第一凸點20,也可稱為晶片管腳,將晶片具有晶片管腳的一側表面稱之為正面,將與正面相對的一側表面稱之為背面。例如,在一些實施例中,第一凸點20可以形成為由導電材料製成的焊料凸點,導電材料包括Cu、Ag、Au等或它們的合金,也可以包括其他材料。例如,在一些實施例中,可以使用諸如封裝機器的自動化機器或手工地將兩個或多個晶片聯接至載體10。在一些實施例中,可以使用黏合膜(未示出)或管芯貼膜(未示出)將第一晶片11和第二晶片12的背面聯接至載體10的任意一側面,使得第一晶片11和第二晶片12的正面遠離載體10向外示出,在半導體封裝中,也可稱之為正面朝上(face-up)。在一些實施例中,包括相同或不同功能的多個晶片可以封裝在一起。First, referring to FIG. 2A , first, step 101 is performed: a carrier 10, a first chip 11, and a second chip 12 are provided, and the first chip 11 and the second chip 12 are mounted on the surface of the carrier 10 with the front side facing upward. The upper surfaces of the first chip 11 and the second chip 12 have first bumps 20, which may also be referred to as chip pins. The side surface of the chip having the chip pins is referred to as the front side, and the side surface opposite to the front side is referred to as the back side. For example, in some embodiments, the first bump 20 may be formed as a solder bump made of a conductive material, and the conductive material may include Cu, Ag, Au, etc. or alloys thereof, and may also include other materials. For example, in some embodiments, two or more chips may be connected to the carrier 10 using an automated machine such as a packaging machine or manually. In some embodiments, an adhesive film (not shown) or a die attach film (not shown) may be used to connect the backsides of the first chip 11 and the second chip 12 to any side of the carrier 10, so that the front sides of the first chip 11 and the second chip 12 are facing outward away from the carrier 10, which may also be referred to as face-up in semiconductor packaging. In some embodiments, multiple chips with the same or different functions may be packaged together.

接下來,執行步驟102:將互聯器件13附接至第一晶片11和第二晶片12的上方表面,以使第一晶片11通過互聯器件13能夠電性連接至第二晶片12。例如,在一些實施例中,可以將互聯器件其中一個區域焊接至第一晶片11的上方表面的邊緣區域,將互聯器件的另一區域焊接至第二晶片12的上方表面的邊緣。例如,在一些實施例中,互聯器件13形成為無源器件。在另一些實施例子中,互聯器件13也可以形成為有源器件。Next, step 102 is performed: attaching the interconnection device 13 to the upper surfaces of the first chip 11 and the second chip 12, so that the first chip 11 can be electrically connected to the second chip 12 through the interconnection device 13. For example, in some embodiments, one area of the interconnection device can be welded to the edge area of the upper surface of the first chip 11, and another area of the interconnection device can be welded to the edge of the upper surface of the second chip 12. For example, in some embodiments, the interconnection device 13 is formed as a passive device. In other embodiments, the interconnection device 13 can also be formed as an active device.

參考圖2B,接下來,執行步驟103:在第一晶片11和第二晶片12的周圍形成一塑封層30,其中第一晶片11和第二晶片12和互聯器件13嵌於塑封層30內。例如,在一些實施例中,塑封層30的材料可以包括添加或沒有添加矽基或玻璃填料的環氧樹脂、有機聚合物或聚合物。在一些實施例中,塑封層30的材料可以包括凝膠型液體的液態模塑化合物。塑封層30也可以包括其他絕緣材料和/或包裹材料或其他材料。Referring to FIG. 2B , next, step 103 is performed: a plastic layer 30 is formed around the first chip 11 and the second chip 12, wherein the first chip 11, the second chip 12 and the interconnection device 13 are embedded in the plastic layer 30. For example, in some embodiments, the material of the plastic layer 30 may include epoxy resin, organic polymer or polymer with or without silicon-based or glass fillers. In some embodiments, the material of the plastic layer 30 may include a liquid molding compound of a gel-type liquid. The plastic layer 30 may also include other insulating materials and/or packaging materials or other materials.

參考圖2C,接下來,執行步驟104:在塑封層30遠離載體10的一側表面進行減薄處理,以暴露出第一晶片11和第二晶片12的第一凸點20。例如,在一些實施例中,可以使用化學機械拋光工藝、蝕刻工藝、其他方法將部分的塑封料從第一晶片11和第二晶片12的上方去除。在減薄處理之後,第一晶片11、第二晶片12的第一凸點20(也即晶片管腳)以及互聯結構的上部可能會被移除,暴露出第一晶片11、第二晶片12的第一凸點20的導電接觸面以及互聯結構。Referring to FIG. 2C , next, step 104 is performed: a thinning process is performed on a surface of the plastic layer 30 away from the carrier 10 to expose the first bumps 20 of the first chip 11 and the second chip 12. For example, in some embodiments, a chemical mechanical polishing process, an etching process, or other methods may be used to remove part of the plastic material from above the first chip 11 and the second chip 12. After the thinning process, the first bumps 20 (i.e., chip pins) of the first chip 11 and the second chip 12 and the upper part of the interconnection structure may be removed, exposing the conductive contact surfaces of the first bumps 20 of the first chip 11 and the second chip 12 and the interconnection structure.

參考圖2D,接下來,執行步驟105:在塑封層30暴露出第一凸點20的一側表面形成第二凸點40。例如,在一些實施例中,可以直接在暴露於塑封層30的一側表面的第一凸點20的金屬接觸面上形成第二凸點40,也即在第一凸點20的金屬接觸面上形成導電材料的焊料凸點作為該第二凸點40。2D, next, step 105 is performed: forming a second bump 40 on the surface of the plastic layer 30 that exposes the first bump 20. For example, in some embodiments, the second bump 40 can be directly formed on the metal contact surface of the first bump 20 exposed on the surface of the plastic layer 30, that is, a solder bump of a conductive material is formed on the metal contact surface of the first bump 20 as the second bump 40.

在另外一些實施例中,也可以在塑封層30暴露出第一凸點20的金屬接觸面的一側表面形成重佈線(Redistribution Layers,RDL)層50,在重佈線層50上形成多個第二凸點40。例如,可以在塑封層30暴露出第一凸點20的一側表面光刻、電鍍出重佈線層50,塑封層30的介質材料可以是光敏材料、非光敏材料、液體材料和乾膜材料等。在另外一些實施例中,還可以在塑封層30暴露出第一凸點20的一側表面形成焊料覆蓋 (solder capping)層,該焊料覆蓋層在塑封層30暴露出第一凸點20的一側表面累計多個導電凸點,用於實現封裝件和外部半導體的電性連接,焊料覆蓋 (solder capping)層製作簡單,能夠節省成本。In some other embodiments, a redistribution layer (RDL) 50 may be formed on the surface of the plastic encapsulation layer 30 on the side where the metal contact surface of the first bump 20 is exposed, and a plurality of second bumps 40 may be formed on the redistribution layer 50. For example, the redistribution layer 50 may be formed by photolithography and electroplating on the surface of the plastic encapsulation layer 30 on the side where the first bump 20 is exposed, and the dielectric material of the plastic encapsulation layer 30 may be a photosensitive material, a non-photosensitive material, a liquid material, a dry film material, etc. In some other embodiments, a solder capping layer may be formed on the surface of the plastic layer 30 on the side where the first bump 20 is exposed. The solder capping layer accumulates a plurality of conductive bumps on the surface of the plastic layer 30 on the side where the first bump 20 is exposed, so as to realize electrical connection between the package and an external semiconductor. The solder capping layer is easy to manufacture and can save costs.

參考圖2E,接下來,執行步驟106:移除載體10。例如,在一些實施例中,可以進行切割工藝以去除載體10,上述去除載體10可以利用鐳射工藝或紫外線(UV)照射工藝,但不限於此。在另一些實施例中,可以利用可撕黏連材料將載體10和晶片聯接,並在步驟106中撕掉該載體10以移除,但不限於此。在去除載體10之後,第一晶片11和第二晶片12的背面被暴露出來。Referring to FIG. 2E , next, step 106 is performed: removing the carrier 10. For example, in some embodiments, a cutting process may be performed to remove the carrier 10, and the removal of the carrier 10 may be performed by a laser process or an ultraviolet (UV) irradiation process, but not limited thereto. In other embodiments, a tearable adhesive material may be used to connect the carrier 10 and the chip, and the carrier 10 may be torn off in step 106 to be removed, but not limited thereto. After removing the carrier 10, the backs of the first chip 11 and the second chip 12 are exposed.

圖3A至圖3E示出根據另外一些實施例的在形成封裝件的過程中的中間階段的截面圖。以下參考圖3A至圖3E對上述步驟101~106進行詳細描述。3A to 3E show cross-sectional views of intermediate stages in the process of forming a package according to some other embodiments. The above steps 101 to 106 are described in detail below with reference to FIG. 3A to 3E.

參考圖3A,首先,執行步驟101:提供載體10、第一晶片11和第二晶片12,將第一晶片11和第二晶片12正面朝上裝設於載體10的表面。其中第一晶片11和第二晶片12的上方表面具有第一凸點20;接下來,執行步驟102:將互聯器件14附接至第一晶片11和第二晶片12的上方表面,以使第一晶片11通過互聯器件14能夠電性連接至第二晶片12。相較於上述實施例,圖3A至圖3E示出封裝方法的區別主要在於,其中互聯器件14形成為具有垂直互聯通孔141的互聯器件,垂直互聯通孔141具體為TSV (Through Silicon Vias,矽通孔141),這樣在封裝件的互聯器件14的上方表面同樣可以形成有I/O管腳。此時,若互聯器件14形成為無源器件,則形成為2.5D封裝,若互聯器件14形成為有源器件,則可以形成為3D封裝。Referring to FIG. 3A , first, step 101 is performed: a carrier 10, a first chip 11, and a second chip 12 are provided, and the first chip 11 and the second chip 12 are mounted on the surface of the carrier 10 with the front side facing upward. The upper surfaces of the first chip 11 and the second chip 12 have first bumps 20; next, step 102 is performed: an interconnection device 14 is attached to the upper surfaces of the first chip 11 and the second chip 12, so that the first chip 11 can be electrically connected to the second chip 12 through the interconnection device 14. Compared with the above-mentioned embodiment, the difference of the packaging method shown in FIG. 3A to FIG. 3E is mainly that the interconnection device 14 is formed as an interconnection device having a vertical interconnection through hole 141, and the vertical interconnection through hole 141 is specifically a TSV (Through Silicon Vias, silicon through hole 141), so that I/O pins can also be formed on the upper surface of the interconnection device 14 of the package. At this time, if the interconnection device 14 is formed as a passive device, it forms a 2.5D package, and if the interconnection device 14 is formed as an active device, it can be formed into a 3D package.

參考圖3B,接下來,執行步驟103:在第一晶片11和第二晶片12的周圍形成一塑封層30,其中第一晶片11和第二晶片12和互聯器件14嵌於塑封層30內。3B , next, step 103 is performed: a plastic packaging layer 30 is formed around the first chip 11 and the second chip 12 , wherein the first chip 11 , the second chip 12 and the interconnection device 14 are embedded in the plastic packaging layer 30 .

參考圖3C,接下來,執行步驟104:在塑封層30遠離載體10的一側表面進行減薄處理,以暴露出第一晶片11和第二晶片12的第一凸點20。3C , next, step 104 is performed: a thinning process is performed on a surface of the plastic layer 30 away from the carrier 10 to expose the first bumps 20 of the first chip 11 and the second chip 12 .

參考圖3D,接下來,執行步驟105:在塑封層30暴露出第一凸點20的一側表面形成第二凸點40。可以在塑封層30暴露出第一凸點20的金屬接觸面的一側表面形成重佈線層50,在重佈線層50上形成多個第二凸點40。例如,可以在塑封層30暴露出第一凸點20的一側表面光刻、電鍍出重佈線層50,塑封層30的介質材料可以是光敏材料、非光敏材料、液體材料和乾膜材料等。在一些替代的實施例中,也可以直接在暴露於塑封層30的一側表面的第一凸點20的金屬接觸面上形成第二凸點40;還可以在塑封層30暴露出第一凸點20的一側表面形成焊料封蓋層,在上文中已經進行了詳細解釋,此處不再贅述。Referring to FIG. 3D , next, step 105 is performed: forming the second bump 40 on the surface of the plastic encapsulation layer 30 on the side where the first bump 20 is exposed. A redistribution wiring layer 50 may be formed on the surface of the plastic encapsulation layer 30 on the side where the metal contact surface of the first bump 20 is exposed, and a plurality of second bumps 40 are formed on the redistribution wiring layer 50. For example, the redistribution wiring layer 50 may be formed by photolithography or electroplating on the surface of the plastic encapsulation layer 30 on the side where the first bump 20 is exposed, and the dielectric material of the plastic encapsulation layer 30 may be a photosensitive material, a non-photosensitive material, a liquid material, a dry film material, etc. In some alternative embodiments, the second bump 40 may be formed directly on the metal contact surface of the first bump 20 exposed on one side surface of the plastic layer 30; a solder capping layer may also be formed on the side surface of the plastic layer 30 where the first bump 20 is exposed. This has been explained in detail above and will not be repeated here.

參考圖3E,接下來,執行步驟106:移除載體10。Referring to FIG. 3E , next, step 106 is performed: removing the carrier 10.

圖3A至圖3E中示出的在載體10上裝設第一晶片11和第二晶片12、將互聯器件14附接至第一晶片11和第二晶片12、形成塑封層30、減薄處理、移除載體10各個步驟和上述實施例中所描述的各個步驟相同或類似,此處不再贅述。The steps of mounting the first chip 11 and the second chip 12 on the carrier 10, attaching the interconnect device 14 to the first chip 11 and the second chip 12, forming the plastic encapsulation layer 30, thinning treatment, and removing the carrier 10 shown in Figures 3A to 3E are the same or similar to the steps described in the above embodiments and will not be repeated here.

圖4A至圖4E示出根據又一些實施例的在形成封裝件的過程中的中間階段的截面圖。以下參考圖4A至圖4E對上述步驟101~106進行詳細描述。4A to 4E show cross-sectional views of intermediate stages in the process of forming a package according to some further embodiments. The above steps 101 to 106 are described in detail below with reference to FIGS. 4A to 4E.

參考圖4A,首先,執行步驟101:提供載體10、第一晶片11和第二晶片12,將第一晶片11和第二晶片12正面朝上裝設於載體10的表面。其中,第一晶片11和第二晶片12的上方表面具有第一凸點20,也即晶片管腳;接下來,執行步驟102:將互聯器件15附接至第一晶片11和第二晶片12的上方表面,以使第一晶片11通過互聯器件15能夠電性連接至第二晶片12。Referring to FIG. 4A , first, step 101 is performed: a carrier 10, a first chip 11, and a second chip 12 are provided, and the first chip 11 and the second chip 12 are mounted on the surface of the carrier 10 with the front side facing upward. The upper surfaces of the first chip 11 and the second chip 12 have first bumps 20, i.e., chip pins; next, step 102 is performed: an interconnection device 15 is attached to the upper surfaces of the first chip 11 and the second chip 12, so that the first chip 11 can be electrically connected to the second chip 12 through the interconnection device 15.

相較於上述實施例,圖4A至圖4E示出封裝方法的區別主要在於,其中互聯器件15形成為柔性電路,進而上述步驟102可以具體包括:將互聯器件15熱壓接合至第一晶片11和第二晶片12的上方表面。Compared with the above embodiment, the packaging method shown in FIG. 4A to FIG. 4E is mainly different in that the interconnect device 15 is formed as a flexible circuit, and the above step 102 may specifically include: hot-pressing the interconnect device 15 to the upper surfaces of the first chip 11 and the second chip 12.

參考圖4B,接下來,執行步驟103:在第一晶片11和第二晶片12的周圍形成一塑封層30,其中第一晶片11和第二晶片12和互聯器件15嵌於塑封層30內;Referring to FIG. 4B , next, step 103 is performed: a plastic packaging layer 30 is formed around the first chip 11 and the second chip 12 , wherein the first chip 11 and the second chip 12 and the interconnection device 15 are embedded in the plastic packaging layer 30 ;

參考圖4C,接下來,執行步驟104:在塑封層30遠離載體10的一側表面進行減薄處理,以暴露出第一晶片11和第二晶片12的第一凸點20。4C , next, step 104 is performed: a thinning process is performed on a surface of the plastic layer 30 away from the carrier 10 to expose the first bumps 20 of the first chip 11 and the second chip 12 .

參考圖4D,接下來,執行步驟105:在塑封層30暴露出第一凸點20的一側表面形成第二凸點40。Referring to FIG. 4D , next, step 105 is performed: forming a second bump 40 on a surface of the plastic layer 30 where the first bump 20 is exposed.

參考圖4E,接下來,執行步驟106:移除載體10。Referring to FIG. 4E , next, step 106 is performed: removing the carrier 10.

圖4A至圖4E中示出的在載體10上裝設第一晶片11和第二晶片12、將互聯器件15附接至第一晶片11和第二晶片12、形成塑封層30、減薄處理、移除載體10等各個步驟和上述實施例中所描述的各個步驟相同或類似,此處不再贅述。The steps shown in FIGS. 4A to 4E of mounting the first chip 11 and the second chip 12 on the carrier 10, attaching the interconnect device 15 to the first chip 11 and the second chip 12, forming the plastic encapsulation layer 30, thinning treatment, and removing the carrier 10 are the same or similar to the steps described in the above embodiments and will not be described again here.

根據以上實施例的各個方面,通過採用了新的封裝結構設計和獨特的工藝流程,以更低的成本和更簡單的製造過程實現與EMIB技術相同或類似的效果。一方面,其不需要在襯底(substrate)中嵌入互聯器件,減少了設計和製造的複雜性和週期時間。另一方面,消除基板的相關成本,從而為多晶片聯接提供了靈活和低成本的解決方案。According to various aspects of the above embodiments, by adopting a new packaging structure design and a unique process flow, the same or similar effect as EMIB technology is achieved with a lower cost and a simpler manufacturing process. On the one hand, it does not need to embed interconnect devices in the substrate, reducing the complexity and cycle time of design and manufacturing. On the other hand, the cost associated with the substrate is eliminated, thereby providing a flexible and low-cost solution for multi-chip connection.

圖5A至圖5C示出根據一些實施例的將互聯器件13接合至第一晶片11和第二晶片12的上方表面的示意圖。5A to 5C are schematic diagrams showing bonding of an interconnect device 13 to upper surfaces of a first wafer 11 and a second wafer 12 according to some embodiments.

參考圖5A,在一些實施例中,互聯器件的第一側面的第一區域形成有多個第一焊盤131,用於分別接合至第一晶片11的第一凸點20,互聯器件13的第一側面的第二區域形成有多個第二焊盤132,用於分別接合至第二晶片12的第一凸點21,在互聯器件13的多個第一焊盤131和多個第二焊盤132之間形成有扇出電路133。可以根據封裝件設計預先確定並製造出該互聯器件13,其中根據第一晶片11在邊緣處的設定區域中的多個第一凸點20的位置在互聯器件13中形成對應的多個第一焊盤131,據第一晶片11和第二晶片12之間的設定間距以及第二晶片12在邊緣處的設定區域中的多個第一凸點21的位置在互聯器件13中形成對應的多個第二焊盤132,以及在對應的第一焊盤131和第二焊盤132之間形成扇出電路133。5A , in some embodiments, a first region on a first side of the interconnect device is formed with a plurality of first pads 131 for respectively bonding to the first bumps 20 of the first chip 11, a second region on a first side of the interconnect device 13 is formed with a plurality of second pads 132 for respectively bonding to the first bumps 21 of the second chip 12, and a fan-out circuit 133 is formed between the plurality of first pads 131 and the plurality of second pads 132 of the interconnect device 13. The interconnect device 13 can be predetermined and manufactured according to the package design, wherein a plurality of corresponding first pads 131 are formed in the interconnect device 13 according to the positions of a plurality of first bumps 20 in a set area at the edge of the first chip 11, a plurality of corresponding second pads 132 are formed in the interconnect device 13 according to a set spacing between the first chip 11 and the second chip 12 and the positions of a plurality of first bumps 21 in a set area at the edge of the second chip 12, and a fan-out circuit 133 is formed between the corresponding first pads 131 and the second pads 132.

可以理解,在半導體晶片的封裝過程中,難以避免地存在安裝誤差,比如第一晶片11和第二晶片12裝設於載體10的一側表面時,產生一定程度的安裝間距誤差,而互聯器件13中的第一焊盤131和第二焊盤132仍然具有晶片設計時確定的標準間距,此時可能導致後續將互聯器件13附接在第一晶片11和第二晶片12上方表面時,對應的焊盤和凸點之間難以對準接合。It is understandable that during the semiconductor chip packaging process, installation errors are unavoidable. For example, when the first chip 11 and the second chip 12 are mounted on one side of the carrier 10, a certain degree of installation spacing error occurs, while the first pad 131 and the second pad 132 in the interconnect device 13 still have the standard spacing determined when the chip is designed. This may cause difficulty in aligning and bonding the corresponding pads and bumps when the interconnect device 13 is subsequently attached to the upper surface of the first chip 11 and the second chip 12.

參考圖5A至圖5C,根據一些實施例,第一晶片11的上方表面具有多個高密度第一凸點21,第二晶片12的上方表面具有多個低密度第一凸點22,其中,高密度第一凸點21的接觸面小於低密度第一凸點22,進而可以首先將互聯器件13的第一焊盤131對準接合至第一晶片11的高密度第一凸點21,使將互聯器件13的第二焊盤132以第一晶片11的高密度第一凸點21為參考基準自對準接合至第二晶片12的低密度第一凸點22。由此,高密度第一凸點21和第一焊盤131能夠實現對準接合,而低密度第一凸點22由於其更大的接觸面積而具有更大的容納誤差空間,避免由於誤差而導致的難以對準接合的問題。Referring to FIG. 5A to FIG. 5C , according to some embodiments, the upper surface of the first chip 11 has a plurality of high-density first bumps 21, and the upper surface of the second chip 12 has a plurality of low-density first bumps 22, wherein the contact area of the high-density first bumps 21 is smaller than that of the low-density first bumps 22, and thus the first pads 131 of the interconnect device 13 can be aligned and bonded to the high-density first bumps 21 of the first chip 11 first, and the second pads 132 of the interconnect device 13 can be aligned and bonded to the low-density first bumps 22 of the second chip 12 with the high-density first bumps 21 of the first chip 11 as a reference. Thus, the high-density first bumps 21 and the first pads 131 can be aligned and bonded, and the low-density first bumps 22 have a larger tolerance for error due to their larger contact area, thereby avoiding the problem of difficulty in alignment and bonding due to errors.

根據一些實施例,第一晶片11可以為諸如處理器晶片的邏輯晶片,第二晶片12可以為存儲晶片。According to some embodiments, the first chip 11 may be a logic chip such as a processor chip, and the second chip 12 may be a memory chip.

圖6A至圖6E示出根據另外一些實施例的在形成封裝件的過程中的中間階段的截面圖。其中,示出了對兩組晶片進行封裝的過程,以下參考圖6A至圖6E對上述步驟101~106進行詳細描述。6A to 6E show cross-sectional views of intermediate stages in the process of forming a package according to some other embodiments, wherein the process of packaging two groups of chips is shown, and the above steps 101 to 106 are described in detail below with reference to FIG. 6A to FIG. 6E.

首先參考圖6A,首先,執行步驟101:提供載體10和兩組晶片,其中每組晶片至少包括第一晶片11和第二晶片12,將第一晶片11和第二晶片12正面朝上裝設於載體10的表面。First, referring to FIG. 6A , first, step 101 is performed: a carrier 10 and two groups of chips are provided, wherein each group of chips includes at least a first chip 11 and a second chip 12 , and the first chip 11 and the second chip 12 are mounted on the surface of the carrier 10 with the front side facing upward.

接下來,執行步驟102:將互聯器件13附接至每組晶片的第一晶片11和第二晶片12的上方表面,以使每組晶片的第一晶片11通過互聯器件13能夠電性連接至第二晶片12。Next, step 102 is performed: attaching an interconnection device 13 to the upper surfaces of the first chip 11 and the second chip 12 of each chip group, so that the first chip 11 of each chip group can be electrically connected to the second chip 12 through the interconnection device 13.

參考圖6B,接下來,執行步驟103:在每組晶片的第一晶片11和第二晶片12的周圍形成一塑封層30,其中第一晶片11和第二晶片12和互聯器件13嵌於塑封層30內。6B , next, step 103 is performed: a plastic packaging layer 30 is formed around the first chip 11 and the second chip 12 of each chip group, wherein the first chip 11 and the second chip 12 and the interconnection device 13 are embedded in the plastic packaging layer 30 .

參考圖6C,接下來,執行步驟104:在塑封層30遠離載體10的一側表面進行減薄處理,以暴露出第一晶片11和第二晶片12的第一凸點20。6C , next, step 104 is performed: a thinning process is performed on a surface of the plastic layer 30 away from the carrier 10 to expose the first bumps 20 of the first chip 11 and the second chip 12 .

參考圖6D,接下來,執行步驟105:在塑封層30暴露出第一凸點20的一側表面形成第二凸點40。Referring to FIG. 6D , next, step 105 is performed: forming a second bump 40 on a surface of the plastic layer 30 where the first bump 20 is exposed.

參考圖6E,接下來,執行步驟106:移除載體10。相較於上述實施例,圖6A至圖6E示出封裝方法的區別主要在於,其中用於封裝的晶片組數大於1,進而上述步驟106之後,還需要執行:對形成的封裝件進行切割以獲得多個單元封裝體,其中每個所述單元封裝體包含一組晶片。Referring to FIG. 6E , next, step 106 is performed: removing the carrier 10. Compared with the above embodiment, the difference between the packaging method shown in FIG. 6A to FIG. 6E is mainly that the number of chip groups used for packaging is greater than 1, and further after the above step 106, it is necessary to perform: cutting the formed package to obtain a plurality of unit packages, wherein each of the unit packages contains a group of chips.

圖6A至圖6E中示出的在載體10上裝設第一晶片11和第二晶片12、將互聯器件14附接至第一晶片11和第二晶片12、形成塑封層30、減薄處理、移除載體10各個步驟和上述實施例中所描述的各個步驟相同或類似,此處不再贅述。The steps of mounting the first chip 11 and the second chip 12 on the carrier 10, attaching the interconnect device 14 to the first chip 11 and the second chip 12, forming the plastic packaging layer 30, thinning treatment, and removing the carrier 10 shown in Figures 6A to 6E are the same or similar to the steps described in the above embodiments and will not be repeated here.

本實施例示出了晶片組數為2的示例,應當理解,晶片組數可以是大於等於1的任意整數,從而可以實現大規模的晶片封裝。This embodiment shows an example in which the number of chipsets is 2. It should be understood that the number of chipsets can be any integer greater than or equal to 1, so that large-scale chip packaging can be achieved.

本申請實施例還提供了一種封裝件。參考圖2E,示出根據一些實施例的封裝件的截面圖,包括:第一晶片11和第二晶片12,其中第一晶片11和第二晶片12的上方表面具有多個第一凸點20;互聯器件13,形成於第一晶片11和第二晶片12的上方表面,第一晶片11通過互聯器件13能夠電性連接至第二晶片12;塑封層30,形成於第一晶片11和第二晶片12的周圍,其中第一晶片11和第二晶片12和互聯器件13嵌於塑封層30內,第一晶片11和第二晶片12的第一凸點20暴露於塑封層30的上方表面;多個第二凸點40,形成在塑封層30的上方表面。The present application embodiment also provides a package. Referring to FIG. 2E , a cross-sectional view of a package according to some embodiments is shown, including: a first chip 11 and a second chip 12, wherein the upper surfaces of the first chip 11 and the second chip 12 have a plurality of first bumps 20; an interconnection device 13 formed on the upper surfaces of the first chip 11 and the second chip 12, and the first chip 11 can be electrically connected to the second chip 12 through the interconnection device 13; a plastic layer 30 formed around the first chip 11 and the second chip 12, wherein the first chip 11 and the second chip 12 and the interconnection device 13 are embedded in the plastic layer 30, and the first bumps 20 of the first chip 11 and the second chip 12 are exposed on the upper surface of the plastic layer 30; and a plurality of second bumps 40 formed on the upper surface of the plastic layer 30.

參考圖5A至圖5C,在一些實施例中,互聯器件13的第一側面的第一區域形成有多個第一焊盤131,用於分別接合至第一晶片11的第一凸點20,互聯器件13的第一側面的第二區域形成有多個第二焊盤132,用於分別接合至第二晶片12的第一凸點20,在互聯器件13的多個第一焊盤131和多個第二焊盤132之間形成有扇出電路133。在一些實施例中,第一晶片11的上方表面具有多個高密度第一凸點21,第二晶片12的上方表面具有多個低密度第一凸點22,其中,高密度第一凸點21的接觸面小於低密度第一凸點22,其中,在封裝件中,互聯器件13的第一焊盤131對準接合至第一晶片11的高密度第一凸點21,互聯器件13的第二焊盤132以第一晶片11的高密度第一凸點21為參考基準自對準接合至第二晶片12的低密度第一凸點22。5A to 5C , in some embodiments, a first region on a first side of the interconnect device 13 forms a plurality of first pads 131 for respectively bonding to the first bumps 20 of the first chip 11, a second region on a first side of the interconnect device 13 forms a plurality of second pads 132 for respectively bonding to the first bumps 20 of the second chip 12, and a fan-out circuit 133 is formed between the plurality of first pads 131 and the plurality of second pads 132 of the interconnect device 13. In some embodiments, the upper surface of the first chip 11 has a plurality of high-density first bumps 21, and the upper surface of the second chip 12 has a plurality of low-density first bumps 22, wherein the contact area of the high-density first bumps 21 is smaller than that of the low-density first bumps 22, wherein, in the package, the first pads 131 of the interconnect device 13 are aligned and bonded to the high-density first bumps 21 of the first chip 11, and the second pads 132 of the interconnect device 13 are aligned and bonded to the low-density first bumps 22 of the second chip 12 with the high-density first bumps 21 of the first chip 11 as a reference.

參考圖3E,在另外一些實施例中,互聯器件14還可以形成為具有垂直互聯通孔141的互聯器件。參考圖4E,在另外一些實施例中,互聯器件15還可以形成為熱壓接合至第一晶片11和第二晶片12的上方表面的柔性電路15。3E , in some other embodiments, the interconnection device 14 may be formed as an interconnection device having vertical interconnection vias 141. Referring to FIG. 4E , in some other embodiments, the interconnection device 15 may be formed as a flexible circuit 15 bonded to the upper surfaces of the first chip 11 and the second chip 12 by thermal compression.

參考圖3E,在一些實施例中,封裝件還可以包括:重佈線層50,形成在塑封層30暴露出第一凸點20的一側表面,重佈線層50上形成多個第二凸點40。在另外一些實施例中,多個第二凸點40還可以形成為:在塑封層30暴露出第一凸點20的一側表面形成的焊料覆蓋 (solder capping)層。3E , in some embodiments, the package may further include: a redistribution wiring layer 50 formed on a side surface of the plastic encapsulation layer 30 exposing the first bumps 20, and a plurality of second bumps 40 formed on the redistribution wiring layer 50. In other embodiments, the plurality of second bumps 40 may also be formed as: a solder capping layer formed on a side surface of the plastic encapsulation layer 30 exposing the first bumps 20.

在一些實施例中,互聯器件(13、14、15)可以形成為無源器件或有源器件。In some embodiments, the interconnect devices (13, 14, 15) can be formed as passive devices or active devices.

在一些實施例中,第一晶片11為處理器晶片,第二晶片12為存儲晶片。In some embodiments, the first chip 11 is a processor chip, and the second chip 12 is a storage chip.

雖然已經參考若干具體實施方式描述了本發明的精神和原理,但是應該理解,本發明並不限於所公開的具體實施方式,對各方面的劃分也不意味著這些方面中的特徵不能組合以進行受益,這種劃分僅是為了表述的方便。本發明旨在涵蓋所附權利要求的精神和範圍內所包括的各種修改和等同佈置。Although the spirit and principle of the present invention have been described with reference to several specific embodiments, it should be understood that the present invention is not limited to the disclosed specific embodiments, and the division of various aspects does not mean that the features in these aspects cannot be combined to benefit. Such division is only for the convenience of expression. The present invention is intended to cover various modifications and equivalent arrangements included in the spirit and scope of the attached claims.

10:載體 11:第一晶片 12:第二晶片 13、14、15:互聯器件 131:第一焊盤 132:第二焊盤 133:扇出電路 141:垂直互聯通孔 20:第一凸點 21:高密度第一凸點 22:低密度第一凸點 30:塑封層 40:第二凸點 50:重佈線層 10: Carrier 11: First chip 12: Second chip 13, 14, 15: Interconnection device 131: First pad 132: Second pad 133: Fan-out circuit 141: Vertical interconnection via 20: First bump 21: High-density first bump 22: Low-density first bump 30: Plastic layer 40: Second bump 50: Redistribution layer

通過閱讀下文的示例性實施例的詳細描述,本領域普通技術人員將明白本文所述的優點和益處以及其他優點和益處。附圖僅用於示出示例性實施例的目的,而並不認為是對本發明的限制。而且在整個附圖中,用相同的標號表示相同的部件。在附圖中:The advantages and benefits described herein and other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the exemplary embodiments below. The accompanying drawings are only used for the purpose of illustrating exemplary embodiments and are not to be considered as limiting the present invention. Also, the same reference numerals are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

在附圖中,相同或對應的標號表示相同或對應的部分。In the drawings, the same or corresponding reference numerals indicate the same or corresponding parts.

[圖1]為根據本發明一實施例的形成封裝件的方法的流程示意圖; [圖2A至2E]為根據本發明一實施例在形成封裝件的過程中的中間階段的截面示意圖; [圖3A至3E]為根據本發明另一實施例在形成封裝件的過程中的中間階段的截面示意圖; [圖4A至4E]為根據本發明又一實施例在形成封裝件的過程中的中間階段的截面示意圖; [圖5A至5C]為根據本發明一實施例將互聯器件和晶片接合的中間階段的頂視圖; [圖6A至6E]為根據本發明又一實施例在形成封裝件的過程中的中間階段的截面示意圖。 [Figure 1] is a schematic diagram of the process of forming a package according to an embodiment of the present invention; [Figures 2A to 2E] are schematic diagrams of cross-sections of an intermediate stage in the process of forming a package according to an embodiment of the present invention; [Figures 3A to 3E] are schematic diagrams of cross-sections of an intermediate stage in the process of forming a package according to another embodiment of the present invention; [Figures 4A to 4E] are schematic diagrams of cross-sections of an intermediate stage in the process of forming a package according to another embodiment of the present invention; [Figures 5A to 5C] are top views of an intermediate stage of bonding an interconnect device and a chip according to an embodiment of the present invention; [Figures 6A to 6E] are schematic diagrams of cross-sections of an intermediate stage in the process of forming a package according to another embodiment of the present invention.

步驟101:提供載體和至少一組晶片,每組晶片包括第一晶片和第二晶片;將每組晶片包含的第一晶片和第二晶片正面朝上裝設於載體的表面 Step 101: Provide a carrier and at least one set of chips, each set of chips including a first chip and a second chip; install the first chip and the second chip included in each set of chips on the surface of the carrier with the front side facing up

步驟102:將互聯器件附接至第一晶片和第二晶片的上方表面 Step 102: Attach interconnect devices to the upper surfaces of the first chip and the second chip

步驟103:在第一晶片和第二晶片的周圍形成一塑封層,其中第一晶片和第二晶片和互聯器件嵌於塑封層內 Step 103: Form a plastic layer around the first chip and the second chip, wherein the first chip, the second chip and the interconnecting device are embedded in the plastic layer

步驟104:在塑封層遠離載體的一側表面進行減薄處理,以暴露出第一晶片和第二晶片的第一凸點 Step 104: Thinning the surface of the plastic layer away from the carrier to expose the first bumps of the first chip and the second chip.

步驟105:在塑封層暴露出第一凸點的一側表面形成第二凸點 Step 105: Form a second bump on the surface of the plastic layer that exposes the first bump

步驟106:移除載體 Step 106: Remove the carrier

Claims (15)

一種形成封裝件的方法,其特徵在於,包括:提供載體和至少一組晶片,其中每組晶片至少包括第一晶片和第二晶片;將每組晶片包含的所述第一晶片和所述第二晶片正面朝上裝設於所述載體的表面,其中所述第一晶片和所述第二晶片的上方表面具有第一凸點;將互聯器件附接至所述第一晶片和所述第二晶片的上方表面,以使每組晶片包含的所述第一晶片通過所述互聯器件能夠電性連接至所述第二晶片;在所述第一晶片和所述第二晶片的周圍形成一塑封層,其中所述第一晶片和所述第二晶片和所述互聯器件嵌於所述塑封層內;在所述塑封層遠離所述載體的一側表面進行減薄處理,以暴露出所述第一晶片和所述第二晶片的全部所述第一凸點;在所述塑封層暴露出所述第一凸點的一側表面形成第二凸點;以及,移除所述載體,其中,所述互聯器件形成為具有貫穿所述互聯器件的垂直互聯通孔。 A method for forming a package, characterized in that it includes: providing a carrier and at least one set of chips, wherein each set of chips includes at least a first chip and a second chip; mounting the first chip and the second chip included in each set of chips on the surface of the carrier with the front side facing upward, wherein the upper surfaces of the first chip and the second chip have first bumps; attaching an interconnection device to the upper surfaces of the first chip and the second chip so that the first chip included in each set of chips can be electrically connected to the second chip through the interconnection device. chip; forming a plastic layer around the first chip and the second chip, wherein the first chip, the second chip and the interconnection device are embedded in the plastic layer; performing a thinning process on a side surface of the plastic layer away from the carrier to expose all the first bumps of the first chip and the second chip; forming second bumps on a side surface of the plastic layer exposing the first bumps; and removing the carrier, wherein the interconnection device is formed to have a vertical interconnection through hole penetrating the interconnection device. 根據請求項1所述的方法,其特徵在於,所述晶片組數大於1,所述方法還包括:移除所述載體之後,對形成的所述封裝件進行切割以獲得多個單元封裝體,其中每個所述單元封裝體包含一組晶片。 The method according to claim 1 is characterized in that the number of the chip groups is greater than 1, and the method further comprises: after removing the carrier, cutting the formed package to obtain a plurality of unit packages, wherein each of the unit packages contains a group of chips. 根據請求項1所述的方法,其特徵在於,所述互聯器件的第一側面的第一區域形成有多個第一焊盤,用於分別接合至所述第一晶片的第一凸點,所述互聯器件的第一側面的第二區域形成有多個第二焊盤,用於分別接合 至所述第二晶片的第一凸點,在所述互聯器件的所述多個第一焊盤和所述多個第二焊盤之間形成有扇出電路。 The method according to claim 1 is characterized in that a first area of the first side of the interconnect device forms a plurality of first pads for respectively bonding to the first bumps of the first chip, a second area of the first side of the interconnect device forms a plurality of second pads for respectively bonding to the first bumps of the second chip, and a fan-out circuit is formed between the plurality of first pads and the plurality of second pads of the interconnect device. 根據請求項3所述的方法,其特徵在於,所述互聯器件形成為無源器件或有源器件。 The method according to claim 3 is characterized in that the interconnect device is formed as a passive device or an active device. 根據請求項1所述的方法,其特徵在於,將互聯器件附接至所述第一晶片和所述第二晶片的上方表面,還包括:將所述互聯器件熱壓接合至所述第一晶片和所述第二晶片的上方表面,其中,所述互聯器件形成為柔性電路。 The method according to claim 1 is characterized in that the interconnection device is attached to the upper surface of the first chip and the second chip, and further includes: thermocompression bonding the interconnection device to the upper surface of the first chip and the second chip, wherein the interconnection device is formed into a flexible circuit. 根據請求項1所述的方法,其特徵在於,所述方法還包括:在所述塑封層暴露出所述第一凸點的一側表面形成重佈線層,在所述重佈線層上形成多個所述第二凸點。 The method according to claim 1 is characterized in that the method further comprises: forming a redistribution wiring layer on a surface of the plastic encapsulation layer that exposes the first bump, and forming a plurality of the second bumps on the redistribution wiring layer. 根據請求項1所述的方法,其特徵在於,在所述塑封層暴露出所述第一凸點的一側表面形成第二凸點,包括:在所述塑封層暴露出所述第一凸點的一側表面形成焊料覆蓋層。 The method according to claim 1 is characterized in that forming a second bump on the surface of the plastic layer on the side where the first bump is exposed includes: forming a solder covering layer on the surface of the plastic layer on the side where the first bump is exposed. 根據請求項1所述的方法,其特徵在於,所述第一晶片的上方表面具有多個高密度第一凸點,所述第二晶片的上方表面具有多個低密度第一凸點,其中,所述高密度第一凸點的接觸面小於所述低密度第一凸點,所述方法還包括:將所述互聯器件的第一焊盤對準接合至所述第一晶片的所述高密度第一凸點,以使所述互聯器件的第二焊盤以所述高密度第一凸點為參考基準自對準接合至所述第二晶片的所述低密度第一凸點。 The method according to claim 1 is characterized in that the upper surface of the first chip has a plurality of high-density first bumps, and the upper surface of the second chip has a plurality of low-density first bumps, wherein the contact surface of the high-density first bumps is smaller than that of the low-density first bumps, and the method further comprises: aligning and bonding the first pads of the interconnected device to the high-density first bumps of the first chip, so that the second pads of the interconnected device are aligned and bonded to the low-density first bumps of the second chip with the high-density first bumps as a reference. 一種封裝件,其特徵在於,包括: 第一晶片和第二晶片,其中所述第一晶片和所述第二晶片的上方表面具有多個第一凸點;互聯器件,附接於所述第一晶片和所述第二晶片的上方表面,所述第一晶片通過所述互聯器件能夠電性連接至所述第二晶片;塑封層,形成於所述第一晶片和所述第二晶片的周圍,其中所述第一晶片和所述第二晶片和所述互聯器件嵌於所述塑封層內,所述第一晶片和所述第二晶片的全部所述第一凸點暴露於所述塑封層的上方表面;多個第二凸點,形成在所述塑封層的上方表面,其中,所述互聯器件形成為具有貫穿所述互聯器件的垂直互聯通孔。 A package, characterized in that it includes: a first chip and a second chip, wherein the upper surfaces of the first chip and the second chip have a plurality of first bumps; an interconnection device attached to the upper surfaces of the first chip and the second chip, wherein the first chip can be electrically connected to the second chip through the interconnection device; a plastic layer formed around the first chip and the second chip, wherein the first chip and the second chip and the interconnection device are embedded in the plastic layer, and all the first bumps of the first chip and the second chip are exposed to the upper surface of the plastic layer; a plurality of second bumps formed on the upper surface of the plastic layer, wherein the interconnection device is formed to have a vertical interconnection through hole penetrating the interconnection device. 根據請求項9所述的封裝件,其特徵在於,所述互聯器件的第一側面的第一區域形成有多個第一焊盤,用於分別接合至所述第一晶片的第一凸點,所述互聯器件的第一側面的第二區域形成有多個第二焊盤,用於分別接合至所述第二晶片的第一凸點,在所述互聯器件的所述多個第一焊盤和所述多個第二焊盤之間形成有扇出電路。 The package according to claim 9 is characterized in that a first area of the first side of the interconnect device forms a plurality of first pads for respectively bonding to the first bumps of the first chip, a second area of the first side of the interconnect device forms a plurality of second pads for respectively bonding to the first bumps of the second chip, and a fan-out circuit is formed between the plurality of first pads and the plurality of second pads of the interconnect device. 根據請求項10所述的封裝件,其特徵在於,所述互聯器件形成為無源器件或有源器件。 The package according to claim 10 is characterized in that the interconnect device is formed as a passive device or an active device. 根據請求項9所述的封裝件,其特徵在於,所述互聯器件形成為熱壓接合至所述第一晶片和所述第二晶片的上方表面的柔性電路。 The package according to claim 9 is characterized in that the interconnect device is formed as a flexible circuit that is thermocompressively bonded to the upper surfaces of the first chip and the second chip. 根據請求項9所述的封裝件,其特徵在於,所述封裝件還包括:重佈線層,形成在所述塑封層暴露出所述第一凸點的一側表面,所述重佈線層上形成多個所述第二凸點。 The package according to claim 9 is characterized in that the package further comprises: a redistribution wiring layer formed on a side surface of the plastic layer exposing the first bump, and a plurality of the second bumps are formed on the redistribution wiring layer. 根據請求項9所述的封裝件,其特徵在於,所述多個第二凸點形成為:在所述塑封層暴露出所述第一凸點的一側表面形成的焊料覆蓋層。 The package according to claim 9 is characterized in that the plurality of second bumps are formed as: a solder covering layer formed on the surface of the plastic layer on the side where the first bumps are exposed. 根據請求項10所述的封裝件,其特徵在於,所述第一晶片的上方表面具有多個高密度第一凸點,所述第二晶片的上方表面具有多個低密度第一凸點,其中,所述高密度第一凸點的接觸面小於所述低密度第一凸點;其中,在所述封裝件中,所述互聯器件的第一焊盤對準接合至所述第一晶片的所述高密度第一凸點,以使所述互聯器件的第二焊盤以所述高密度第一凸點為參考基準自對準接合至所述第二晶片的所述低密度第一凸點。 The package according to claim 10 is characterized in that the upper surface of the first chip has a plurality of high-density first bumps, and the upper surface of the second chip has a plurality of low-density first bumps, wherein the contact surface of the high-density first bumps is smaller than that of the low-density first bumps; wherein, in the package, the first pads of the interconnect device are aligned and bonded to the high-density first bumps of the first chip, so that the second pads of the interconnect device are aligned and bonded to the low-density first bumps of the second chip with the high-density first bumps as a reference.
TW110145135A 2020-12-04 2021-12-03 Method of forming package, and package TWI855279B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202011411137.8A CN112599427B (en) 2020-12-04 2020-12-04 Method for forming packaging piece and packaging piece
CN202011411137.8 2020-12-04

Publications (2)

Publication Number Publication Date
TW202224128A TW202224128A (en) 2022-06-16
TWI855279B true TWI855279B (en) 2024-09-11

Family

ID=75188250

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110145135A TWI855279B (en) 2020-12-04 2021-12-03 Method of forming package, and package

Country Status (3)

Country Link
KR (1) KR102666023B1 (en)
CN (1) CN112599427B (en)
TW (1) TWI855279B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11848272B2 (en) * 2021-08-16 2023-12-19 International Business Machines Corporation Interconnection between chips by bridge chip
CN118538703B (en) * 2024-07-19 2024-11-26 甬矽半导体(宁波)有限公司 High-density redistribution interconnect packaging structure and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190006281A1 (en) * 2017-06-29 2019-01-03 Georg Seidemann Cross-connected multi-chip modules coupled by silicon bent-bridge interconnects and methods of assembling same
CN110197793A (en) * 2018-02-24 2019-09-03 华为技术有限公司 Chip and packaging method
US20200075546A1 (en) * 2018-08-29 2020-03-05 Taiwan Semiconductor Manufacturing Co., Ltd. Semiconductor package and manufacturing method thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9397071B2 (en) * 2013-12-11 2016-07-19 Intel Corporation High density interconnection of microelectronic devices
US20200243449A1 (en) * 2019-01-30 2020-07-30 Powertech Technology Inc. Package structure and manufacturing method thereof
CN110707075A (en) * 2019-11-07 2020-01-17 杭州晶通科技有限公司 Three-dimensional fan-out package structure and preparation method of ultra-high-density multi-chip module
CN210640243U (en) * 2019-11-07 2020-05-29 杭州晶通科技有限公司 3D Fan-Out Package Structure of Ultra-High Density Multi-Chip Modules

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190006281A1 (en) * 2017-06-29 2019-01-03 Georg Seidemann Cross-connected multi-chip modules coupled by silicon bent-bridge interconnects and methods of assembling same
CN110197793A (en) * 2018-02-24 2019-09-03 华为技术有限公司 Chip and packaging method
US20200075546A1 (en) * 2018-08-29 2020-03-05 Taiwan Semiconductor Manufacturing Co., Ltd. Semiconductor package and manufacturing method thereof

Also Published As

Publication number Publication date
CN112599427B (en) 2022-10-28
TW202224128A (en) 2022-06-16
KR20220079470A (en) 2022-06-13
CN112599427A (en) 2021-04-02
KR102666023B1 (en) 2024-05-16

Similar Documents

Publication Publication Date Title
CN113658944B (en) Semiconductor package and method of forming the same
CN107403733B (en) Three-layer stacked packaging structure and method of forming the same
CN108987380B (en) Conductive vias in semiconductor packages and methods of forming the same
CN102598257B (en) Microelectronics Packaging and manufacture method thereof
CN106206529B (en) Semiconductor devices and manufacturing method
TWI871403B (en) Semiconductor device and manufacturing method thereof
KR20190003403A (en) Semiconductor package and method
CN110060935A (en) Semiconductor devices and its manufacturing method
CN110660680A (en) Method of forming a semiconductor structure
CN111900095A (en) Multi-chip integrated packaging method and packaging structure
CN108269767A (en) Method for forming chip structure on substrate wafer
US12087734B2 (en) Method for forming chip packages and a chip package having a chipset comprising a first chip and a second chip
TWI855279B (en) Method of forming package, and package
CN114582731A (en) Lower packaging body structure of stacked package and forming method thereof
TWI803084B (en) Method for forming packaging piece and packaging piece
CN113053759A (en) Method for manufacturing semiconductor device
CN108962766B (en) Package structure and method for forming the same
TW202114100A (en) Method of manufacturing semiconductor device
TWI823201B (en) Chip interconnection method, interconnection device and method for forming packaging piece
TWI810841B (en) Package device and manufacturing method thereof
TWI826871B (en) Packaging piece and method of forming the same
TWI856446B (en) Semiconductor package and method of fabricating the same
CN210516718U (en) a package structure
JP2025009850A (en) Semiconductor package and manufacturing method thereof
TW202514987A (en) Semiconductor package structures and methods of forming same