TWI854891B - A portable wire stripping and crimping machine - Google Patents
A portable wire stripping and crimping machine Download PDFInfo
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- TWI854891B TWI854891B TW112144086A TW112144086A TWI854891B TW I854891 B TWI854891 B TW I854891B TW 112144086 A TW112144086 A TW 112144086A TW 112144086 A TW112144086 A TW 112144086A TW I854891 B TWI854891 B TW I854891B
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Description
本發明關於一種小型輕量化的剝打機,能攜帶也能純接電做動力來源的電纜線連剝帶打機。The present invention relates to a small and lightweight stripping machine, which is a cable-connected stripping machine that can be carried and can be powered by electricity.
現在市場上習用的剝打機加工設備都是體積龐大且重量達 80-100 公斤,只放置場內無法攜帶至現場使用,並需另外連接空壓機,以汽缸作為壓接動力,無法直接單純接電使用。且現有的剝打機備只能剝電纜線的內皮加壓接端子,無法連同剝電纜線外皮。另外,打 pin 數量及調機都是經過人機介面在現場處理,無法在遠方做監控,使用上限制多,且非常不便利。因此如何縮小剝打機的體積與重量,能夠方便攜帶,並且能夠方便遠方監視與控制機台的使用狀況,讓使用上更加快速便利是本領域亟需解決的問題。The stripping machines currently used in the market are large and weigh 80-100 kg. They can only be placed in the field and cannot be carried to the site for use. They need to be connected to an air compressor and use the cylinder as the crimping power. They cannot be directly connected to electricity for use. In addition, the existing stripping machines can only strip the inner skin of the cable and crimp the terminal, but cannot strip the outer skin of the cable. In addition, the number of pins and the adjustment of the machine are all processed on site through the human-machine interface, and cannot be monitored remotely. There are many restrictions on use and it is very inconvenient. Therefore, how to reduce the size and weight of the peeling machine, make it easy to carry, and facilitate remote monitoring and control of the machine's usage status to make it faster and more convenient to use is an urgent problem to be solved in this field.
本發明關於一種小型輕量化的剝打機,能攜帶也純接電做動力來源的電纜線連剝帶打機。The present invention relates to a small and lightweight stripping machine, which can be carried and is a cable-connected stripping machine that is purely powered by electricity.
為了達成上述及其他目的,本發明提供為一種連剝帶打隨身機,包含:一基座,該基座具有一外殼以及一操作正面,於該基座上由該操作正面的左側至該操作正面的右側分別設有一推料模組、一剝線模組、一壓接模組以及一剝皮模組,該壓接模組與該推料模組連接,該壓接模組的底面與該剝線模組連接;以及一操作開關模組,具有複數個開關按鈕,該操作開關模組設置於與該操作正面相接的一控制側面;其中,該壓接模組具有一第一電動馬達減速機、一肘節機構以及一壓接機構,該第一電動馬達減速機驅動該肘節機構及該推料模組,該肘節機構連接該壓接機構並帶動該壓接機構由上往下作動;其中,該剝線模組具有一第二電動馬達減速機、一夾線機構以及一刀模機構,該第二電動馬達減速機驅動該夾線機構與該刀模機構;其中,該剝皮模組具有一第三電動馬達減速機以及一剝皮機構,該第三電動馬達減速機驅動該剝皮機構;其中,該操作開關模組與該第一電動馬達減速機、該第二電動馬達減速機以及該第三電動馬達減速機電性連接。In order to achieve the above and other purposes, the present invention provides a portable stripping machine, comprising: a base, the base having an outer shell and an operating front, on the base from the left side of the operating front to the right side of the operating front are respectively provided with a push module, a stripping module, a crimping module and a stripping module, the crimping module is connected to the push module, and the bottom surface of the crimping module is connected to the stripping module; and an operating switch module, having a plurality of switch buttons, the operating switch module is arranged on a control side connected to the operating front; wherein the crimping module has a first electric motor reducer, a toggle mechanism and a The crimping mechanism is a first electric motor reducer that drives the toggle mechanism and the pushing module, and the toggle mechanism is connected to the crimping mechanism and drives the crimping mechanism to move from top to bottom; wherein the wire stripping module has a second electric motor reducer, a wire clamping mechanism and a die cutting mechanism, and the second electric motor reducer drives the wire clamping mechanism and the die cutting mechanism; wherein the skin stripping module has a third electric motor reducer and a skin stripping mechanism, and the third electric motor reducer drives the skin stripping mechanism; wherein the operating switch module is electrically connected to the first electric motor reducer, the second electric motor reducer and the third electric motor reducer.
請參閱圖1至圖6,圖中所繪示為本發明提供一種連剝帶打隨身機,包含:一基座10以及一操作開關模組80,該基座10具有一外殼20以及一操作正面30,於該基座10上由該操作正面30的左側L至操作正面30的右側R分別設有一推料模組40、一剝線模組50、一壓接模組60以及一剝皮模組70。Please refer to Figures 1 to 6, which show a portable stripping and printing machine provided by the present invention, including: a
該外殼20蓋設於基座10以及基座10上的所有模組上方,外殼20的上方可以有一提把,方便將整個連剝帶打隨身機一起提起攜帶。The
操作開關模組80具有複數個開關按鈕,並設置於與該操作正面30相接的一控制側面31,該外殼20在操作開關模組80的對應位置設有開口,以方便使用者直接從外殼20外對操作開關模組80按取開關按鈕進行操控。The
壓接模組60具有一第一電動馬達減速機61、一肘節機構62以及一壓接機構63,該第一電動馬達減速機61驅動該肘節機構62及該推料模組40,該肘節機構62連接該壓接機構63並帶動該壓接機構63由上往下作動。壓接機構63具有一上模具631與一下模具632,該下模具632的底面與該剝線模組50連接。The
該肘節機構62由複數個連桿621相互連接,其中一該連桿621與該上模具631連接,該第一電動馬達減速機61驅動該些連桿621,其中一該連桿621帶動該上模具631上下移動。利用至少兩個連桿621組成的肘節機構62,在作動過程中當連桿621形成一直線時,會產生相當大的力,當兩個連桿621形成的夾角超過120°,即可使第一電動馬達減速機61輸入的力道後產生的輸出力道超越原本大小,而當兩個連桿621形成的夾角達到150°時,其輸出力道可達原本輸入的2倍,例如第一電動馬達減速機61輸入5kg力道,利用夾角為150°的連桿形成的肘節機構62,可使輸出力道達到10kg,達到增力特性,甚至夾角為160°時,輸出力道可達原本輸入力道的3倍。如此,利用肘節機構62的設計,使輸出力道倍增,僅需用以純電力帶動第一電動馬達減速機61即可達成需要壓打端子的力道,而不需要另外使用汽缸空壓機連接壓接機構63,除了可以減少設置大型汽缸空壓機的體積外,並僅需外接純電力即可進行壓打,也不用連結儲氣筒,使整體連剝帶打機的體積大幅縮小,重量也可以減輕至15kg內,方便可攜至各個場所進行剝皮與壓打,並且省電有效率。The
第一電動馬達減速機61驅動該推料模組40,以推動一端子零件組由該操作正面30的左側L至操作正面30的右側R前進至該壓接機構63位置。該上模具631由上往下壓接該端子零件組與該電纜線,使兩者在該上模具631與該下模具632之間接合。The first
剝線模組50具有一第二電動馬達減速機51、一夾線機構52以及一刀模機構53,該第二電動馬達減速機51驅動該夾線機構52與該刀模機構53。該夾線機構52具有一曲桿521以及一線軌機構522,該第二電動馬達減速機51驅動該曲桿521,該曲桿521連動該線軌機構522前後作動,該線軌機構522尾端與該刀模機構53連接。該第二電動馬達減速機51驅動該夾線機構52夾持一電纜線,並驅動該刀模機構53裁切該電纜線的內皮,該第二電動馬達減速機51驅動該線軌機構522向後作動拉開該電纜線的內皮。The
該剝皮模組70具有一第三電動馬達減速機71以及一剝皮機構72,該第三電動馬達減速機驅動71該剝皮機構72。在本實施例中該剝皮機構72為一電纜剝皮鉗,該第三電動馬達減速機71驅動該電纜剝皮鉗進行開闔,該電纜剝皮鉗裁切一電纜線的外皮。在其他實施例中該剝皮機構72也可為一旋轉式剝皮機。The
該操作開關模組80與該第一電動馬達減速機61、該第二電動馬達減速機51以及該第三電動馬達減速機71電性連接,且該操作開關模組80與一無線傳輸系統90連接。The
當使用者位於本發明連剝帶打隨身機的操作正面30時,可從與該操作正面30相接的一控制側面31按壓操作開關模組80的按鈕,進行開啟或關閉操作模式。When the user is at the
連剝帶打隨身機外接一電力,當按壓開啟按鈕,即可啟動電力輸入至連剝帶打隨身機的各電動馬達減速機。The portable peeling and beating machine is connected to an external power source. When the power button is pressed, the power can be input to the electric motor speed reducers of the portable peeling and beating machine.
使用者可先至操作正面30的最右側的剝皮模組70上先將電纜線以剝皮機構72將外皮剝除,在本實施例中,剝皮機構72是電纜剝皮鉗,在其他實施例中,剝皮機構72可以是旋轉式剝皮機。The user can first go to the rightmost side of the
剝完電纜線外皮後,接著使用者從操作正面30將電纜線插入壓接模組60的壓接機構63中,即為上模具631與下模具632之間,此時第二電動馬達減速機51驅動夾線機構52夾持該電纜線,並驅動該刀模機構53裁切該電纜線的內皮,緊接著第二電動馬達減速機51驅動線軌機構522向後作動拉開該電纜線的內皮,使電纜線的內皮完成剝開步驟。After stripping the outer sheath of the cable, the user then inserts the cable into the
緊接著第一電動馬達減速機61驅動該推料模組40,以推動一端子零件組由操作正面30的左側L往右側R前進至該壓接機構63位置,當端子零件被推送到電纜線的上方後,第一電動馬達減速機61驅動該肘節機構62,使肘節機構62帶動壓接機構63的上模具631由上往下施力作動,由於具有肘節機構62為連桿621構件所組成,當第一電動馬達減速機61輸入的力道經由連桿621的設計,使其力道能夠倍增,而使輸出力道成為足夠的做壓打動作,因此壓接機構63的上模具631以此輸出力道將端子零件壓接在電纜線上。因此使用者能夠在本發明連剝帶打隨身機上一氣呵成,一口氣將電纜線的外皮與內皮皆剝開後,再將端子零件壓打在電纜線上,使端子零件與電纜線合為一體,成為端子線材。Next, the first
本發明連剝帶打隨身機僅以純電做壓打力道的來源,不需要外接大型空壓機,因此讓整個機台體積和重量都縮小,而成為可以攜帶的機台,因此使用的場合變得更多元,而且該操作開關模組80與一無線傳輸系統90連接,可以以外部手機裝置100無線連接連剝帶打隨身機後,以手機裝置100上的APP做開關操作,或是使外部管理者可以連線了解使用者正在剝打壓接的現場狀況,也可以在調整機台時,利用手機裝置100的APP來對機台做調整,使調整的精密度更高,更容易做好掌控電纜線壓打位置的規格跟設置間隔。The portable stripping and crimping machine of the present invention uses pure electricity as the source of the pressing force, and does not need an external large air compressor, so that the size and weight of the entire machine are reduced, and it becomes a portable machine, so the use occasions become more diverse, and the
10:基座 20:外殼 30:操作正面 31:控制側面 40:推料模組 50:剝線模組 51:第二電動馬達減速機 52:夾線機構 521:曲桿 522:線軌機構 53:刀模機構 60:壓接模組 61:第一電動馬達減速機 62:肘節機構 621:連桿 63:壓接機構 631:上模具 632:下模具 70:剝皮模組 71:第三電動馬達減速機 72:剝皮機構 80:操作開關模組 90:無線傳輸系統 100:手機裝置 L:左側 R:右側10: Base 20: Housing 30: Operation front 31: Control side 40: Pusher module 50: Stripping module 51: Second electric motor speed reducer 52: Clamping mechanism 521: Crank rod 522: Wire guide mechanism 53: Cutter mechanism 60: Crimping module 61: First electric motor speed reducer 62: Toggle mechanism 621: Connecting rod 63: Crimping mechanism 631: Upper mold 632: Lower mold 70: Stripping module 71: Third electric motor speed reducer 72: Stripping mechanism 80: Operation switch module 90: Wireless transmission system 100: mobile device L: left side R: right side
圖1是本發明之立體外觀示意圖。FIG. 1 is a three-dimensional schematic diagram of the present invention.
圖2是本發明之內部裝置操作正面示意圖。FIG. 2 is a front view schematic diagram of the internal device operation of the present invention.
圖3是本發明之內部裝置立體示意圖。FIG. 3 is a three-dimensional schematic diagram of the internal device of the present invention.
圖4是本發明之壓接模組與推料模組立體示意圖。FIG. 4 is a three-dimensional schematic diagram of the crimping module and the pushing module of the present invention.
圖5是本發明之剝線模組立體示意圖。FIG5 is a three-dimensional schematic diagram of the wire stripping module of the present invention.
圖6是本發明之剝皮模組立體示意圖。FIG6 is a three-dimensional schematic diagram of the peeling module of the present invention.
10:基座 10: Base
20:外殼 20: Shell
30:操作正面 30: Operation front
31:控制側面 31: Control side
40:推料模組 40: Pushing module
60:壓接模組 60: Crimp module
70:剝皮模組 70: Peeling module
80:操作開關模組 80: Operation switch module
90:無線傳輸系統 90: Wireless transmission system
100:手機裝置 100: Mobile device
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| TW112144086A TWI854891B (en) | 2023-11-15 | 2023-11-15 | A portable wire stripping and crimping machine |
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| TW202522829A TW202522829A (en) | 2025-06-01 |
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| US20190097401A1 (en) * | 2011-08-16 | 2019-03-28 | Southwire Company, Llc | Cable stripper |
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| US20220393446A1 (en) * | 2021-06-04 | 2022-12-08 | Colby Whipple | Wire strippers, wire cutters, and related methods of use |
| CN116581694A (en) * | 2023-07-12 | 2023-08-11 | 国网山东省电力公司冠县供电公司 | A high-voltage cable stripping device |
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2023
- 2023-11-15 TW TW112144086A patent/TWI854891B/en active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20110094343A1 (en) * | 2009-10-26 | 2011-04-28 | Ji Sung Hoon | Wire stripper |
| US20190097401A1 (en) * | 2011-08-16 | 2019-03-28 | Southwire Company, Llc | Cable stripper |
| US20180062362A1 (en) * | 2015-03-12 | 2018-03-01 | Robert Leslie Muston | Device and Method for Stripping Insulation from Flat-Bundled Wire |
| US20210107075A1 (en) * | 2016-09-01 | 2021-04-15 | Greenlee Tools, Inc. | Metal clad cable cutting machine |
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| TW202522829A (en) | 2025-06-01 |
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