TWI852397B - Heat sink temperature control structure - Google Patents
Heat sink temperature control structure Download PDFInfo
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- TWI852397B TWI852397B TW112108997A TW112108997A TWI852397B TW I852397 B TWI852397 B TW I852397B TW 112108997 A TW112108997 A TW 112108997A TW 112108997 A TW112108997 A TW 112108997A TW I852397 B TWI852397 B TW I852397B
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- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 10
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 238000002347 injection Methods 0.000 claims description 41
- 239000007924 injection Substances 0.000 claims description 41
- 239000012943 hotmelt Substances 0.000 claims description 30
- 230000017525 heat dissipation Effects 0.000 claims description 11
- 230000002950 deficient Effects 0.000 claims description 9
- 125000001475 halogen functional group Chemical group 0.000 claims description 7
- 230000004907 flux Effects 0.000 claims description 6
- 230000006866 deterioration Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 claims description 2
- 238000005246 galvanizing Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000004308 accommodation Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000002040 relaxant effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本發明至少包括:一組設於一熱流板處的本體、環繞鄰貼合於該本體外周側的加熱線圈、組設於該本體另端處的鎖合件、以及位於該本體至該鎖合件之間的導料筒;該本體至少包括一組設於該熱流板處的基座、一自該基座呈軸向地外側延伸形成的凸桿段、一貫穿於該基座暨延伸位於該凸桿段內部處的軸向孔、一連接位於該軸向孔一端處的容槽、一鄰接位於該容槽內壁緣一側而朝該凸桿段另一端面呈軸向地延伸所形成的螺紋部、以及已位於該凸桿段外周圍朝其徑向凸出所形成至少一個或一個以上的導熱單元;而該凸桿段及該導熱單元及該加熱線圈係同時容置位於一承板之腔穴內,且使該導熱單元一端能鄰接於該腔穴壁面處。 The invention at least comprises: a body assembled at a heat flow plate, a heating coil surrounding and adjacent to the outer periphery of the body, a locking piece assembled at the other end of the body, and a material guide cylinder located between the body and the locking piece; the body at least comprises a base assembled at the heat flow plate, a convex rod section extending axially outward from the base, an axial hole penetrating the base and extending to the inner part of the convex rod section, a connecting A groove located at one end of the axial hole, a threaded portion located adjacent to one side of the inner wall edge of the groove and extending axially toward the other end surface of the convex rod section, and at least one or more heat conducting units located at the outer periphery of the convex rod section and protruding radially toward the convex rod section; and the convex rod section, the heat conducting unit and the heating coil are simultaneously accommodated in a cavity of a support plate, and one end of the heat conducting unit can be adjacent to the wall of the cavity.
Description
本發明係關於一種熱澆道;特別關於一種如何能使已位於該本體之軸向孔內部之前、中、後段的該熱熔融塑膠胚料所承受之熱溫度能趨於一致或接近的熱澆道溫度控制構造。 The present invention relates to a heat sink; in particular, to a heat sink temperature control structure that can make the heat temperature of the hot melt plastic blank located in the front, middle and rear sections of the axial hole of the main body tend to be consistent or close.
按,習用熱澆道構造,請參閱第1圖,其包括:一具有貫穿狀軸孔100暨組設於一熱流板25處暨容置於一承板28之腔穴280內的本體10、一能於該本體10之軸孔100內來回活動用的閥針桿12、一環繞於該本體10外周側的加熱線圈11、一組設於該本體10處的鎖合件13、以及一夾置於該本體10之容槽101至該鎖合件13之間的導料筒14;該本體10的軸向設有貫穿狀軸孔100,以供該閥針桿12及熱熔融塑膠胚料P能容置於該軸孔100內活動,且使該軸孔100另端連通形成有一容槽101,並於該容槽101內壁緣形成有螺紋部102,以供該鎖合件13能螺合於該螺紋部102處,且能將該導料筒14之座部140夾置於該本體10之容槽101與該鎖合件13之底端面之間,並使該軸孔100與該導料筒14之內部容室142及注料孔143係呈同軸心狀的接通;該鎖合件13包括一供工具(圖中未示)扳動用的驅動部131、自該驅動部131向下延伸
暨螺合於該本體10之螺紋部102處的外螺紋132、自該驅動部131向上延伸所形成的環圍部133、一軸向設置暨供該導料筒14容置限位用的心軸孔134、以及設置於該環圍部133內暨連通該心軸孔134處的容置部135,該心軸孔134係套置限位於該導料筒14之筒身段141處,且使該筒身段141的一端能凸伸於該容置部135的外側(或上方),並使該容置部135與該筒身段141保持未接觸狀態;而該導料筒14至少係由一夾置於該本體10之容槽101至該鎖合件13間的座部140、一自該座部140向上延伸暨容置限位於該心軸孔134內暨凸伸於該容置部135外側處的筒身段141、一位於該座部140至該筒身段141間的內部容室142、以及一貫穿該筒身段141頂面至連通該內部容室142間的注料孔143,如此一來,當閥針桿12末端處受力往內側拉動至該內部容室142內部(即呈內縮狀)時,方能使該導料筒14之注料孔143呈開通狀(即不受該閥針桿12所阻塞),而使得已流入至該本體10之軸孔100內的熱熔融塑膠胚料P會沿著該閥針桿12外圍至該導料筒14之內部容室142內壁面之間的引導方向而依序流入至該內部容室142、注料孔143後,再注入至模具20之模穴201內,直至注滿該模穴201為止;此時,就會再施力將該閥針桿12末端往外側(即朝向該模具20之模穴201)頂推,而使得該閥針桿12末端會沿著該導料筒14內壁面導引而阻塞於該注料孔143內(如第1圖),即可完成一次塑膠射出動作的產出。
The conventional heat channel structure, as shown in FIG. 1, includes: a
上述創作案雖能達成原先所設定之創作目的,而深受業界及一般操作者所讚許,惟鑑於業界在不餘遺力的研發及技術上的不斷創新突破下,以致使申請人更加努力研究改良,而使其臻於完美實用;再加上,創作人在歷經無數次更新實驗測試以及歸納消費者之實際操作使用上的回應意見,發現尚有下列問題猶待進一步改善: Although the above-mentioned creation can achieve the original creation purpose and is highly praised by the industry and general operators, in view of the industry's unremitting research and development and continuous technological innovation and breakthroughs, the applicant has worked harder to research and improve it to make it perfect and practical; in addition, after countless updates of experimental tests and summarizing the feedback from consumers on actual operation and use, the creator found that the following problems still need to be further improved:
為使注入至該模穴201內的熱熔融塑膠胚料P能快速地呈固化狀,通常於該模穴201周圍會埋設有複數個冷卻管路(圖中未示),以致使整個該模具20的表面溫度會呈冷或冰冷狀態,再者,由於該承板28及該導料筒14頂面係分別接觸於該模具20處,而使得已鄰近於該模具20處的該承板28之該端及該導料筒14(含該內部容室142的前端位置及該注料孔143)的相對位置處是會有更明顯的降溫(即該注料孔143處的溫度會不如已位於該軸孔100內的中段或後段之原始高熱溫度)現象,而使得流動至此處(即已接近於該注料孔143近處的該內部容室142處)的該熱熔融塑膠胚料P產生流動性不佳,進而造成注入至該模穴201內的末端處不易被充滿,以使得冷卻後的胚料雛形之不良率大幅提高為其一大困擾。
In order to allow the hot melt plastic stock P injected into the
承如上述,業者遂以改變該加熱線圈11纏繞分佈方式(即於該本體10之前、後段之外周圍約三分之一處分別纏繞呈緊密圈繞分佈的該加熱線圈11,且於該本體10中段處纏繞呈寬鬆圈繞分佈的該加熱線圈11)來作為提升接近該注料孔143處
的工作溫度,如此一來,雖能有效改善已接近於該模具20處的該內部容室142的溫度,以提升該熱熔融塑膠胚料P的流動性,但是,由於在斷斷續續的不連續射出製造下,往往會因該熱熔融塑膠胚料P在注滿該模具20後至冷卻開模之間的等待停止作動期間,能使得已纏繞於該本體10前段處的緊密圈繞狀該加熱線圈11所產生的熱能會分別被傳導至該承板28、該導料筒14之內部容室142及該本體10之軸孔100中段處,再加上,該本體10外周圍係與該承板28之腔穴280內壁面呈非直接接觸,而導致該本體10之軸孔100中段處的熱能無法被直接導出,以造成該軸孔100中段處的溫度維持更高,且會使暫時停留於該軸孔100中段處的該熱熔融塑膠胚料P表面因高溫作用而產生質變,進而在射出後生產具有環形光暈的不良塑膠品及不良率的大幅提高為其另一大困擾。
As mentioned above, the industry has changed the winding distribution of the heating coil 11 (i.e., the
因此,如何開發出一種能使已位於該本體之軸向孔內部之前、中、後段的該熱熔融塑膠胚料所承受之熱溫度能趨於一致或接近,且能大大地提高射出後的產品良率者,此乃為業者當前極需優先解決的課題。 Therefore, how to develop a device that can make the heat temperature of the hot melt plastic blank in the front, middle and rear sections of the axial hole of the main body consistent or close, and can greatly improve the product yield after injection, is a problem that the industry needs to solve first.
本發明之熱澆道溫度控制構造的主要內容係在於提供一種利用該加熱線圈環繞鄰貼於該本體之凸桿段的外周圍,且於該本體之凸桿段外周圍朝其徑向凸出所形成至少一個或一個以上的導熱單元,藉由該本體之凸桿段及該加熱線圈能同時容置位於該承板 之腔穴內,且使得該導熱單元一端能鄰接或鄰近於該腔穴壁面處,以致使該本體之凸桿段中段處的高熱溫度得以經由該導熱單元的設置而有效地傳導至該承板處,如此一來,其不但增加該本體表面的散熱面積,且能使該本體之凸桿段中段處的高熱溫度得以直接地傳導至該承板處來達到快速散熱降溫的作用,以致使該軸向孔內部的前、中、後段之受熱溫度能趨於一致或接近外,同時,亦能克服暫時停留於該軸向孔中段處的熱熔融塑膠胚料因高溫所產生的變質問題,以避免射出後生產出具有環形光暈的不良品現象,進而達到提升射出後的生產良率及市場競爭力為其進步性之主張。 The main content of the heat exchanger temperature control structure of the present invention is to provide a heating coil that is wrapped around the outer periphery of the protruding rod section of the main body and protrudes radially from the outer periphery of the protruding rod section of the main body to form at least one or more heat conduction units. The protruding rod section of the main body and the heating coil can be simultaneously accommodated in the cavity of the support plate, and one end of the heat conduction unit can be adjacent to or close to the wall of the cavity, so that the high temperature at the middle section of the protruding rod section of the main body can be effectively transferred to the support plate through the arrangement of the heat conduction unit. Firstly, it not only increases the heat dissipation area of the body surface, but also enables the high temperature of the middle section of the convex rod section of the body to be directly transferred to the support plate to achieve the effect of rapid heat dissipation and cooling, so that the heating temperature of the front, middle and rear sections inside the axial hole can be consistent or close. At the same time, it can also overcome the deterioration problem of the hot melt plastic blank temporarily staying in the middle section of the axial hole due to high temperature, so as to avoid the phenomenon of producing defective products with annular halo after injection, thereby achieving the improvement of production yield and market competitiveness after injection as its progressive proposition.
為達到上述創作的目的,本發明的主要技術手段,其至少包括:一組設於一熱流板處的本體、環繞鄰貼合於該本體外周側的加熱線圈、組設於該本體另端處的鎖合件、以及位於該本體至該鎖合件之間的導料筒;其中:該本體一組設於該熱流板處的基座、一自該基座呈軸向地外側延伸形成的凸桿段、一貫穿於該基座暨延伸位於該凸桿段內部處的軸向孔、一連接位於該軸向孔一端處的容槽、一鄰接位於該容槽內壁緣一側而朝向該凸桿段另一端面呈軸向延伸所形成的螺紋部、以及已位於該凸桿段外周圍朝其徑向凸出所形成至少一個或一個以上的導熱單元;該鎖合件包括一供工具扳動用的驅動部、自該驅動部向下延伸暨螺合於該本體之螺紋部處的外螺紋、自該扳動部向上延伸所形成的環圍部、以及一軸向設置暨供該導料筒容置限位用的心軸孔;該導料筒包括一容置位於該本體之容槽內處或被夾置於該本體之軸孔至該鎖合件之底端面之間的座 部、自該座部向上凸出延伸形成的筒身段、設置於該座部至該筒身段間所形成的內部容室、以及貫穿該筒身段頂面暨連通該內部容室處的注料孔;又,該軸向孔係供一閥針桿及該熱熔融塑膠胚料容置於其內活動之用,該容槽係供該導料筒之座部容置之用,且使該容槽能與該導料筒之內部容室呈相連通,以致使該閥針桿容置於該本體之軸向孔及該導料筒之內部容室、注料孔內作來回活動時,在常態下,該閥針桿末端會阻塞於該導料筒之注料孔內而形成封閉狀態;另,該凸桿段及該導熱單元係同時容置位於一承板之腔穴內,以致使該導熱單元的一端能接觸(或鄰近)於該腔穴壁面處,而使已位於該軸向孔中段處的高熱溫度得以經由該導熱單元的熱傳導作用而有效地被引導散熱至該承板處,且可確保該軸向孔內部的前、中、後段之受熱溫度能趨於一致或接近。 In order to achieve the above-mentioned creative purpose, the main technical means of the present invention at least include: a body assembled at a heat flow plate, a heating coil surrounding and adjacent to the outer periphery of the body, a locking piece assembled at the other end of the body, and a material guide cylinder located between the body and the locking piece; wherein: the body has a base assembled at the heat flow plate, a convex rod section extending axially outward from the base, an axial hole penetrating the base and extending inside the convex rod section, a receiving groove connected to one end of the axial hole, and a material guide cylinder located between the body and the locking piece. The inner wall edge of the groove is formed by axially extending toward the other end surface of the convex rod section, and at least one or more heat conducting units are formed by radially protruding from the outer periphery of the convex rod section; the locking part includes a driving part for tool operation, an outer thread extending downward from the driving part and screwed into the threaded part of the main body, a surrounding part extending upward from the pulling part, and an axially arranged mandrel hole for accommodating and limiting the guide tube; the guide tube includes a receiving groove located in the main body or clamped in the main body. The invention relates to a seat portion between the axial hole of the body and the bottom end surface of the locking member, a barrel section formed by protruding upward from the seat portion, an internal chamber formed between the seat portion and the barrel section, and a material injection hole penetrating the top surface of the barrel section and connected to the internal chamber; the axial hole is used for a valve needle rod and the hot melt plastic blank to be accommodated and moved therein, and the groove is used for accommodating the seat portion of the guide barrel, and the groove can be connected with the internal chamber of the guide barrel, so that the valve needle rod is accommodated in the axial hole of the body and the internal chamber of the guide barrel. When the valve moves back and forth in the chamber and the injection hole, under normal conditions, the end of the valve needle rod will be blocked in the injection hole of the guide tube to form a closed state; in addition, the convex rod section and the heat conduction unit are simultaneously accommodated in a cavity of a support plate, so that one end of the heat conduction unit can contact (or be close to) the wall of the cavity, so that the high temperature in the middle section of the axial hole can be effectively guided to the support plate through the heat conduction of the heat conduction unit, and it can be ensured that the heating temperature of the front, middle and rear sections inside the axial hole can be consistent or close.
[習用] [Use]
10:本體 10: Body
100:軸孔 100: shaft hole
101:容槽 101: Container
102:螺紋部 102: Threaded part
11:加熱線圈 11: Heating coil
12:閥針桿 12: Valve needle rod
13:鎖合件 13: Locking parts
131:驅動部 131: Drive Department
132:外螺紋 132: External thread
133:環圍部 133: Surrounding part
134:心軸孔 134: spindle hole
135:容置部 135: Accommodation section
14:導料筒 14: Material guide cylinder
140:座部 140: Seat
141:筒身段 141: Barrel section
142:內部容室 142: Inner room
143:注料孔 143: injection hole
20:模具 20: Mould
201:模穴 201: Mold cavity
25:熱流板 25: Heat flux plate
28:承板 28: Support plate
280:腔穴 280: Cavity
P:熱熔融塑膠胚料 P: Hot melt plastic blank
[本發明] [The present invention]
40:熱流板 40: Heat flux plate
45:承板 45: Support plate
450:腔穴 450: Cavity
49:模具 49: Mould
490:注入口 490: Injection port
491:模穴 491:Mold cavity
5:本體 5: Body
50:基座 50: Base
51:凸桿段 51: convex rod section
52:軸向孔 52: Axial hole
53:容槽 53: Container
54:螺紋部 54: Threaded part
55:環凹槽 55: Ring groove
55a:緊密環繞段 55a: Tight ring section
55b:舒鬆環繞段 55b: Relaxing loop section
56:導熱單元 56: Heat conduction unit
58:加熱線圈 58: Heating coil
6:閥針桿 6: Valve needle rod
7:鎖合件 7: Locking parts
71:驅動部 71: Drive Department
72:外螺紋 72: External thread
73:環圍部 73: Surrounding part
74:心軸孔 74: spindle hole
8:導料筒 8: Material guide barrel
80:座部 80: Seat
81:筒身段 81: Barrel section
82:內部容室 82:Inner room
83:注料孔 83: injection hole
A:熱熔融塑膠胚料 A:Hot melt plastic blank
第1圖係習用熱澆道構造在應用時的局部組合剖面示意圖。 Figure 1 is a schematic diagram of the partial assembly cross section of the conventional heat-gathering channel structure in application.
第2圖係本發明的立體分解示意圖。 Figure 2 is a three-dimensional exploded schematic diagram of the present invention.
第3圖為第2圖在應用時的組合剖面示意圖。 Figure 3 is a schematic diagram of the combined cross-section of Figure 2 when it is applied.
第4圖為第3圖的局部組合剖面放大示意圖。 Figure 4 is an enlarged schematic diagram of the partial combined section of Figure 3.
第5圖為本發明第二實施例的局部組合剖面放大示意圖。 Figure 5 is an enlarged schematic diagram of a partial assembly cross section of the second embodiment of the present invention.
第6圖為本發明第三實施例的局部組合剖面放大示意圖。 Figure 6 is an enlarged schematic diagram of a partial assembly cross section of the third embodiment of the present invention.
本發明係有關於一種熱澆道溫度控制構造,請參閱第
2圖至第4圖所示,其至少包括:一組設於一熱流板40處的本體5、環繞鄰貼於該本體5之凸桿段51外周圍處的加熱線圈58、組設於該本體5另端處的鎖合件7、以及一受該鎖合件7夾置而位於該本體5之容槽53處的導料筒8;其中:
The present invention is related to a hot-water channel temperature control structure, as shown in Figures 2 to 4, which at least includes: a
該本體5,其至少包括一組設於該熱流板40處的基座50、一自該基座50呈軸向地外側延伸形成的凸桿段51、一貫穿於該基座50暨延伸位於該凸桿段51內部處的軸向孔52、一連接位於該軸向孔52一端處的容槽53、一鄰接位於該容槽53內壁緣一側而朝該凸桿段51另一端面呈軸向地延伸所形成的螺紋部54、已位於該凸桿段51外周圍朝其徑向凸出所形成至少一個或一個以上的導熱單元56、以及一環繞於該凸桿段51外周圍處暨供該加熱線圈58置放用的變形螺旋狀環凹槽55;利用該鎖合件7之外螺紋72螺合鎖固於該螺紋部54處,而能將該導料筒8之座部80容置限位於該容槽53(即被夾置於該容槽53和該鎖合件7底端面之間)內,且使得該軸向孔52與該導料筒8之內部容室82呈同軸心狀的接通,以致使一閥針桿6及該熱熔融塑膠胚料A能容置於該軸向孔52和該內部容室82內活動;又,該環凹槽55在環繞於該凸桿段51之前段處和後段處分別呈緊密環繞段55a,且該環凹槽55在環繞於該凸桿段51之中段處則呈舒鬆環繞段55b,以藉由二個緊密環繞段55a連接著一個舒鬆環繞段55b而使得該環凹槽55呈一變形螺旋狀的設置,且使該導熱單元56僅位於該環凹槽55之二個緊密環繞段55a(即指該
凸桿段51的前段和後段)之間的該凸桿段51處或位於該環凹槽55之舒鬆環繞段55b的該凸桿段51處;另,已位於該凸桿段51處的該加熱線圈58及該導熱單元56係同時容置位於一承板45之腔穴450內,以致使該導熱單元56的一端能接觸(或鄰近)於該腔穴450壁面處,方能使累積於該軸向孔52中段處的累積高熱溫度得以經由該導熱單元56的熱傳導作用而有效地傳導至該承板45處進行散熱,以形成該軸向孔52內部的前段、中段、後段所受熱溫度能趨於一致或接近;上述之該導熱單元56係以一體成型的方式結合於該凸桿段51外周圍處、或以螺合(或鎖合)方式組裝於該凸桿段51外周圍、或以嵌入卡合方式固定於該凸桿段51外周圍處、或以緊配合方式固定於該凸桿段51外周圍處、或以彈性扣合方式組設於該凸桿段51外周圍處、或以伸縮方式組設於該凸桿段51外周圍處為最佳,且於該導熱單元56的外側面(方)係具有彈性回覆變形(或彎曲變形)的能力、或為具有多數平面或多數凹凸之立體面,以增加其散熱面積為最佳;上述之該凸桿段51外周圍係指位於該環凹槽55之二緊密環繞段55a之間的該凸桿段51處或位於該環凹槽55之舒鬆環繞段55b的該凸桿段51處;
The
該閥針桿6,其一端係能容置於該本體5之軸向孔52及該導料筒8之內部容室82、注料孔83及一模具49之注入口490內作來回活動,且在常態下,該閥針桿6末端會阻塞於該導料筒8之注料孔83內及該模具49之注入口490內而形成封
閉狀態;
One end of the
該鎖合件7,其至少包括一供工具(圖中未示)扳動用的驅動部71、自該驅動部71向下延伸暨螺合於該本體5之螺紋部54處的外螺紋72、自該驅動部71向上延伸所形成的環圍部73、以及一軸向設置暨供該導料筒8容置限位用的心軸孔74;該心軸孔74係套置限位於該導料筒8之筒身段81處,且使該筒身段81的部分能自該心軸孔74處向上或外側方凸伸而出,並使已凸伸於該心軸孔74外側方的部分該筒身段81與該環圍部73之間會保持未接觸狀態;
The locking
該導料筒8,其至少包括一被夾置於該本體5之容槽53內至鎖合件7之底端面間的座部80處、自該座部80向上凸出延伸形成的筒身段81、設置於該座部80至該筒身段81間所形成的內部容室82、以及貫穿該筒身段81頂面暨連通該內部容室82處的注料孔83;該內部容室82及該注料孔83係能供該閥針桿6容置其內來回活動暨供該熱熔融塑膠胚料A於其內流動;
The
當欲射出成型時,該閥針桿6末端處受力往內側拉動至該內部容室82內部(即呈內縮狀)時,方能使該導料筒8之注料孔83呈開通狀(即不受該閥針桿6所阻塞),而使得已流入至該本體5之軸向孔52內的該熱熔融塑膠胚料A會沿著該閥針桿6外圍至該導料筒8之內部容室82內壁面之間的引導方向而依序流入至該內部容室82、該注料孔83、該模具49之注入口490內,直至再繼續注滿於該模具49之模穴491後,方能使該閥針桿6
末端會受機器控制而將其向外側(即朝向該模具49之注入口490)頂推,直至該閥針桿6末端會沿著該導料筒8內壁面導引而進入阻塞於該注料孔83內(如第4圖);此時,已注入位於該模具49之模穴491處的該熱熔融塑膠胚料A會受到已位於該模穴491周側的複數個冷卻管路(圖中未示)作用而開始使該模具4產生吸熱降溫,直至該熱熔融塑膠胚料A冷卻降溫至預定溫度後,方能使該模具49被打開取出;然,從該熱熔融塑膠胚料A注滿該模穴491開始至冷卻開模取出之間所形成的等待停止作動期間,亦會使已位於該本體5之軸向孔52內的該熱熔融塑膠胚料A花相同時間暫時停留於該處,此時,由於該導熱單元56係位於該本體5之環凹槽55之二個緊密環繞段55a(即指該凸桿段51的前段和後段)之間的該凸桿段51處或位於該環凹槽55之舒鬆環繞段55b的該凸桿段51處,且使該導熱單元56置入至該承板45之腔穴450內後,會使該導熱單元56的一端能接觸(或鄰近)於該腔穴450壁面處,如此一來,方能使累積於該本體5之軸向孔52中段處的累積高熱溫度得以經由該導熱單元56直接有效地傳導至該承板45處進行散熱,而使得該本體5之軸向孔52中段處的溫度得以被適時的散熱降溫,以使得該軸向孔52內部的前段、中段、後段所受熱溫度能趨於一致或接近,且能確保已位於該軸向孔52前段、中段或後段處的該熱熔融塑膠胚料A保持趨近一致的溫度,並能克服短暫停留於該軸向孔52內部中段處的該熱熔融塑膠胚料A因高溫所產生的變質問題,進而能達到避免下一次射出後
會生產出具有環形光暈的不良品產生。
When injection molding is to be performed, the end of the
本發明藉由上述構造,利用該本體5之凸桿段51及已環繞於該凸桿段51外周圍處的該加熱線圈58能同時容置位於該承板45之腔穴450內,而使得該導熱單元56一端能鄰接(或鄰近)於該腔穴450壁面處,以致使已位於該軸向孔52內部中段處的高熱溫度得以經由該導熱單元56的設置(即增加該本體5的表面散熱面積)而有效地將熱能以接觸(或輻射)熱傳導至該承板45處作散熱降溫作用,以致使已位於該軸向孔52內部之前、中、後段的該熱熔融塑膠胚料A所承受之熱溫度能趨於一致或接近,且能有效克服短暫停留於該軸向孔52內部中段處的該熱熔融塑膠胚料A因高溫所產生的變質問題,並能避免下次射出後會生產出具有環形光暈的不良品產生,進而達到大大地提升射出後的良率及市場競爭力。
The present invention, through the above-mentioned structure, utilizes the
請參閱第5圖,其乃為本發明之第二實施例圖,其主要的改變在於:將原本的該導熱單元56係以一體成型方式結合於該本體5之凸桿段51外周圍處,改變為,該導熱單元56係以薄片狀緊密嵌入固定於該凸桿段51外周圍處,且使該導熱單元56的外側面(方)係具有彈性回覆變形(或彎曲變形)能力為最佳,因此,當已位於該凸桿段51處的該加熱線圈58及薄片狀該導熱單元56同時容置位於一承板45之腔穴450內時,恰能使薄片狀該導熱單元56的末端受到該腔穴450的限制而呈彎曲變形,以確保薄片狀該導熱單元56的末端能接觸於該腔穴450內壁面
處,如此一來,方能使累積於該軸向孔52中段處的累積高熱溫度得以經由該導熱單元56的熱傳導作用而有效地從該軸向孔52中段處直接傳導至該承板45處進行散熱,以形成該軸向孔52內部的前段、中段、後段所受熱溫度能趨於一致或接近,且能有效克服短暫停留於該軸向孔52內部中段處的該熱熔融塑膠胚料A因高溫所產生的變質問題,並能避免下次射出後會生產出具有環形光暈的不良品產生,進而達到大大地提升射出後的良率及市場競爭力;至於上述之該熱流板40、該承板45、該本體5、該加熱線圈58、該閥針桿6、該鎖合件7、以及該導料筒8等構造及其相對設置關係及功效,均已於上述內容詳加描述,故不在此贅述。
Please refer to FIG. 5, which is a second embodiment of the present invention. The main changes are: the original
請參閱第6圖,其乃為本發明之第三實施例圖,其主要的改變在於:將原本的該導熱單元56係以一體成型方式結合於該本體5之凸桿段51外周圍處,改變為,該導熱單元56係以彈性扣合方式組設於該凸桿段51外周圍處(即外周圍處會設有至少一個或一個以上的孔、或凹槽、或環槽者),且使該導熱單元56的外側面(方)係具有多數平面,以增加其散熱面積為最佳,而上述該導熱單元56為C形扣環、或為E形扣環、或為一彈性件和一導熱件(如:滾珠、金屬桿等)的組合等;因此,當已位於該凸桿段51處的該加熱線圈58及該導熱單元56同時容置位於一承板45之腔穴450內時,恰能使該導熱單元56的末端受到該腔穴450的限制而迫使該導熱單元56朝向內側收縮,以確保該導熱單元56的末端能接觸於該腔穴450內壁面處,如此一來,方能使
累積於該軸向孔52中段處的累積高熱溫度得以經由該導熱單元56的熱傳導作用而有效地從該軸向孔52中段處直接傳導至該承板45處進行散熱,以形成該軸向孔52內部的前段、中段、後段所受熱溫度能趨於一致或接近,且能有效克服短暫停留於該軸向孔52內部中段處的該熱熔融塑膠胚料A因高溫所產生的變質問題,並能避免下次射出後會生產出具有環形光暈的不良品產生,進而達到大大地提升射出後的良率及市場競爭力;至於上述之該熱流板40、該承板45、該本體5、該加熱線圈58、該閥針桿6、該鎖合件7、以及該導料筒8等構造及其相對設置關係及功效,均已於上述內容詳加描述,故不在此贅述。
Please refer to FIG. 6, which is a third embodiment of the present invention. The main changes are: the original
以上所述者,僅為本發明之較佳實施例而已,並非用來限定本發明實施之範圍;故即凡依本發明申請範圍所述之特徵及精神所為之均等變化或修飾,均應包括於本發明之申請專利範圍內。 The above is only the preferred embodiment of the present invention and is not intended to limit the scope of implementation of the present invention; therefore, all equivalent changes or modifications based on the features and spirit described in the scope of the present invention should be included in the scope of the patent application of the present invention.
5:本體 5: Body
50:基座 50: Base
51:凸桿段 51: convex rod section
52:軸向孔 52: Axial hole
53:容槽 53: Container
54:螺紋部 54: Threaded part
55:環凹槽 55: Ring groove
55a:緊密環繞段 55a: Tight ring section
55b:舒鬆環繞段 55b: Relaxing loop section
56:導熱單元 56: Heat conduction unit
58:加熱線圈 58: Heating coil
7:鎖合件 7: Locking parts
71:驅動部 71: Drive Department
72:外螺紋 72: External thread
73:環圍部 73: Surrounding part
74:心軸孔 74: spindle hole
8:導料筒 8: Material guide barrel
80:座部 80: Seat
81:筒身段 81: Barrel section
83:注料孔 83: injection hole
Claims (10)
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Citations (4)
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|---|---|---|---|---|
| CN1960846A (en) * | 2004-04-07 | 2007-05-09 | 标准模具有限公司 | Modular injection nozzle having a thermal barrier |
| CN102149528A (en) * | 2008-07-14 | 2011-08-10 | 圣万提注塑工业有限公司 | Injection molding flow control apparatus and method |
| EP2495085A1 (en) * | 2011-03-01 | 2012-09-05 | Inglass S.p.A. | Injector for equipment for injection moulding of plastic materials |
| CN203818477U (en) * | 2014-04-09 | 2014-09-10 | 成都航空职业技术学院 | Heat-pipe heat nozzle for hot-runner mold |
-
2023
- 2023-03-10 TW TW112108997A patent/TWI852397B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1960846A (en) * | 2004-04-07 | 2007-05-09 | 标准模具有限公司 | Modular injection nozzle having a thermal barrier |
| CN102149528A (en) * | 2008-07-14 | 2011-08-10 | 圣万提注塑工业有限公司 | Injection molding flow control apparatus and method |
| EP2495085A1 (en) * | 2011-03-01 | 2012-09-05 | Inglass S.p.A. | Injector for equipment for injection moulding of plastic materials |
| CN203818477U (en) * | 2014-04-09 | 2014-09-10 | 成都航空职业技术学院 | Heat-pipe heat nozzle for hot-runner mold |
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| TW202436071A (en) | 2024-09-16 |
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