TWI851986B - Intelligent monitoring system and method for machine equipment - Google Patents
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Abstract
本發明揭露一種機器設備智能監測系統及方法,其係以機器設備工作訊息感測模組感測機器設備的工作訊息。以訊息擷取模組於預訂之擷取週期而於工作期間內擷取蒐集工作訊息,以獲得效期內工作訊息。訊息轉換模組包括特徵萃取模組、特徵選取模組及機件狀態即時監測圖表建置模組。特徵萃取模組用以獲得工作訊息特徵。特徵選取模組用以獲得有效工作訊息。機件狀態即時監測圖表建置模組用以以學習演算法演算建置機件變異狀態參考圖表,機件變異狀態參考圖表為分別以相對應的工作時點及變異數值為縱軸及橫軸所構成的關係圖表。即時監視顯示介面模組用以將關係圖表於顯示幕上顯示,俾能藉由整合即時感測與人工智慧運算等技術建置,讓使用者可以方便即時地監測出機器設備的機件變異狀態資訊。 The present invention discloses a machine equipment intelligent monitoring system and method, which uses a machine equipment working information sensing module to sense the working information of the machine equipment. The information acquisition module is used to capture and collect working information during the working period in a predetermined acquisition cycle to obtain the working information within the validity period. The information conversion module includes a feature extraction module, a feature selection module and a machine status real-time monitoring chart construction module. The feature extraction module is used to obtain working information features. The feature selection module is used to obtain effective working information. The machine status real-time monitoring chart construction module is used to construct a machine status variation reference chart using a learning algorithm. The machine status variation reference chart is a relationship chart composed of the corresponding working time points and variation values as the vertical axis and horizontal axis respectively. The real-time monitoring display interface module is used to display the relationship chart on the display screen, so that by integrating real-time sensing and artificial intelligence computing technologies, users can conveniently monitor the machine status variation information of the machine equipment in real time.
Description
本創作係有關一種機器設備智能監測系統及方法,尤指一種可以藉由整合即時感測與人工智慧運算等技術之建置讓使用者可以方便即時地監測機器設備之機件變異狀態的機器設備監測技術。 This creation is related to a machine equipment intelligent monitoring system and method, especially a machine equipment monitoring technology that can integrate real-time sensing and artificial intelligence computing technologies to allow users to conveniently monitor the mechanical variation status of machine equipment in real time.
按,現今較為精密的工具機大多是以電腦數值控制並配合程式軟體的撰寫,以於本地端的人機介面上顯示專屬工具機的工作數據資訊,然而受限於數值控制器運算能力與儲存容量,以致僅能於本地端處理及顯示工具機的相關工作資訊而已,於此,將會導致遠端使用者無法即時得知工具機的相關工作資訊為何?因而造成遠端使用者於監控工作數據資訊上的不便與困擾的情事產生。 According to the current situation, most of the more sophisticated machine tools are controlled by computer numerical value and written with program software to display the working data information of the dedicated machine tool on the local human-machine interface. However, due to the limitation of the computing power and storage capacity of the numerical controller, the relevant working information of the machine tool can only be processed and displayed locally. Therefore, the remote user cannot know the relevant working information of the machine tool in real time. As a result, the remote user is inconvenienced and troubled in monitoring the working data information.
再者,隨著工件往微小化與精度需求高的方向發展緣故,使得各種機器設備(如工具機)的加工精度與速度要求亦日趨嚴格。雖然隨著精密機械及工具機產業的迅速發展,使得機器設備的出貨量年年攀高,許多家廠商希望能夠搶得先機,也相對投入為數不少的研發成本;然而,在提升加工質量與穩定性上,卻一直無法進一步突破技術上的瓶頸。追究原因,技術上的瓶頸就是習知工具機並無一套可以整合即時感測與人工智慧運算等技術之建置,以致無法讓使用者可以即時地監測機器設備之機件變異狀態,致使會有即將故障卻未 發現的監測疏失的情事發生,因而造成生產品質良率下降,而且當機台設備停機故障時,維修期間造成生產排程衝擊、產能下降等問題,從而造成損失重大的情事產生。 Furthermore, as workpieces are moving towards miniaturization and high precision requirements, the processing accuracy and speed requirements of various machines and equipment (such as machine tools) are becoming increasingly stringent. Although the rapid development of the precision machinery and machine tool industries has led to an increase in the shipment volume of machines and equipment year by year, many manufacturers hope to seize the opportunity and have invested a considerable amount of R&D costs; however, in terms of improving processing quality and stability, they have not been able to further break through the technical bottleneck. The technical bottleneck is that machine tools do not have a set of technologies that can integrate real-time sensing and artificial intelligence computing, so that users cannot monitor the mechanical state of the machine equipment in real time, resulting in monitoring errors that are not discovered when failures are imminent, resulting in a decrease in production quality and yield. In addition, when the machine equipment stops working, the maintenance period causes production scheduling impacts and reduced production capacity, resulting in significant losses.
此外,在工件尺寸精度、表面粗糙度與加工材料移除率的提升,一直以來都是金屬加工的重點所在,但當切削深度太大時,刀具與工件之間會產生強烈的振動,並可能會激發出顫振(Chatter),以致會在工件表面留下波浪狀紋路,而破壞表面品質與尺寸精度,並加速刀具磨損,嚴重時甚至會損害工具機的主軸。一般金屬切削過程是屬於高度非線性行為,以致複雜度高,所以確實較難以用傳統機器學習演算法進行預測,因而造成機台監控上的不便與困擾的情事產生。 In addition, the improvement of workpiece dimensional accuracy, surface roughness and material removal rate has always been the focus of metal processing. However, when the cutting depth is too large, strong vibration will be generated between the tool and the workpiece, and chatter may be stimulated, which will leave wavy patterns on the workpiece surface, destroying the surface quality and dimensional accuracy, and accelerating tool wear. In severe cases, it may even damage the spindle of the machine tool. The general metal cutting process is highly nonlinear and complex, so it is indeed difficult to predict using traditional machine learning algorithms, resulting in inconvenience and trouble in machine monitoring.
為改善上述缺失,相關技術領域業者已然開發出一種如新型公告第M621978號『工具機之可讀性條碼即時顯示系統』所示的專利,其係透過設置在工具機的條碼顯示模組,使工具機的運作資訊通過外部的裝置進行運算分析,以獲得機台狀態消息或警示管理訊息,再傳送至條碼顯示模組以條碼的方式呈現。該專利雖然能夠讓用戶端使用條碼讀取裝置來進行讀取而得知機台狀態資訊;惟,該專利同樣並無一套整合即時感測與人工智慧運算等技術之建置讓使用者可以方便即時地監測機器設備之機件變異狀態。因此,如何開發出一種可以整合即時感測與人工智慧運算技術建置的工具機監控技術,儼然已是目前各廠商所急欲發展與突破的重點指標技術。 To improve the above shortcomings, the relevant technical field has developed a patent as shown in the new announcement No. M621978 "Readable barcode real-time display system for machine tools". The patent uses a barcode display module installed in the machine tool to analyze the machine tool's operating information through an external device to obtain machine status messages or warning management messages, and then transmit them to the barcode display module to present them in the form of barcodes. Although the patent allows the client to use a barcode reader to read and obtain machine status information; however, the patent also does not have a set of integrated real-time sensing and artificial intelligence computing technologies to allow users to conveniently monitor the machine equipment's mechanical variation status in real time. Therefore, how to develop a machine tool monitoring technology that can integrate real-time sensing and artificial intelligence computing technology has become a key indicator technology that manufacturers are eager to develop and break through.
除此之外,另有一種如發明公告第I614083號『綜合加工機之迴轉體預兆診斷方法』所示的專利,其係利用溫度與振動的感 測單元、擷取單元、電腦與控制器系統以達成預知迴轉體異常徵兆之診斷方法;擷取單元擷取綜合加工機的迴轉體運轉的狀態、溫度與振動信號作為診斷依據,再透過電腦運算分析出迴轉體狀態指標。該專利雖然可以藉由預兆診斷方法使迴轉體的狀態更容易掌握,而提升綜合加工機之使用稼動率;惟,該專利並無電流感測、特徵萃取、特徵選取以及可視化資訊顯示等機能建置,以致必須花費較多的運算時間,致使預兆診斷的結果數據難以達到較高的精確度需求,而且無法讓使用者透過可視化的機件耗損監測關圖表來地監測機件耗損的變異狀態,所以較無法有效降低機件故障的發生機率,因而造成機台工作數據監測上的不便與困擾的情事產生。 In addition, there is another patent as shown in the invention announcement No. I614083 "Method for predicting abnormal signs of the rotating body of the integrated processing machine", which uses a temperature and vibration sensing unit, a capture unit, a computer and a controller system to achieve a diagnostic method for predicting abnormal signs of the rotating body; the capture unit captures the operating state, temperature and vibration signals of the rotating body of the integrated processing machine as a basis for diagnosis, and then analyzes the rotating body state index through computer calculation. Although the patent can make the state of the rotating body easier to grasp through the predictive diagnosis method, thereby improving the utilization rate of the integrated processing machine; however, the patent does not have the functions of electromagnetic flow detection, feature extraction, feature selection, and visual information display, so it takes more computing time, making it difficult for the predictive diagnosis result data to meet the higher accuracy requirements, and it is impossible for users to monitor the variation of machine wear through the visual machine wear monitoring chart, so it is difficult to effectively reduce the probability of machine failure, resulting in inconvenience and trouble in monitoring the machine work data.
鑑於習知工具機與前述該等專利於功能性上確實未臻完善,仍有再改善的必要性;緣是,本發明創作人乃以累積多年豐富的加工機研發設計能力與經驗,積極投入研發,經不斷設計、試作與試驗,終有本發明的研發成果產出。 In view of the fact that the machine tools and the aforementioned patents are not perfect in functionality and still need to be improved, the inventor of this invention has actively invested in research and development with his accumulated years of rich processing machine research and design capabilities and experience. After continuous design, trial production and testing, the research and development results of this invention have finally been produced.
本發明第一目的在於提供一種機器設備智能監測系統及方法,主要是藉由整合即時感測與人工智慧運算等技術建置,讓使用者可以更為方便即時地監測機件耗損數據與機件耗損監測關係圖表等變異狀態資訊,因而得以提前獲知即將變異的機件警示資訊,藉以有效降低機件故障的發生機率。達成上述第一目的之技術手段,係以機器設備工作訊息感測模組感測機器設備的工作訊息。以訊息擷取模組於預訂之擷取週期而於工作期間內擷取蒐集工作訊息,以獲得效期內工作訊息。訊息轉換模組包括特徵萃取模組、特徵選取模組及機 件狀態即時監測圖表建置模組。特徵萃取模組用以獲得工作訊息特徵。特徵選取模組用以獲得有效工作訊息。機件狀態即時監測圖表建置模組用以以機器學習演算法演算建置機件變異狀態參考圖表,機件變異狀態參考圖表為分別以相對應的工作時點及變異數值為縱軸及橫軸所構成的關係圖表。即時監視顯示介面模組用以將關係圖表於顯示幕上顯示。 The first purpose of the present invention is to provide a machine equipment intelligent monitoring system and method, which is mainly built by integrating real-time sensing and artificial intelligence computing technologies, so that users can more conveniently monitor the machine wear data and machine wear monitoring relationship diagrams and other variation status information in real time, so as to obtain the warning information of the machine that is about to change in advance, so as to effectively reduce the probability of machine failure. The technical means to achieve the above-mentioned first purpose is to use a machine equipment working information sensing module to sense the working information of the machine equipment. The information capture module captures and collects the working information during the working period in a predetermined capture cycle to obtain the working information within the validity period. The information conversion module includes a feature extraction module, a feature selection module and a machine state real-time monitoring chart construction module. The feature extraction module is used to obtain working information features. The feature selection module is used to obtain effective working information. The machine state real-time monitoring chart construction module is used to calculate and construct a machine state variation reference chart using a machine learning algorithm. The machine state variation reference chart is a relationship chart composed of the corresponding working time point and variation value as the vertical axis and horizontal axis respectively. The real-time monitoring display interface module is used to display the relationship chart on the display screen.
本發明第二目的在於提供一種具備可視化工作資訊圖表顯示功能的機器設備智能監測系統及方法,主要是可以整合即時感測加工狀態與可視化圖表顯示加工狀態資訊,讓使用者可以更為方便地監控機器設備的即時加工與工況等監測資訊,因而得以有效提升生產的品質良率。達成上述第二目的之技術手段,係以機器設備工作訊息感測模組感測機器設備的工作訊息。以訊息擷取模組於預訂之擷取週期而於工作期間內擷取蒐集工作訊息,以獲得效期內工作訊息。訊息轉換模組包括特徵萃取模組、特徵選取模組及機件狀態即時監測圖表建置模組。特徵萃取模組用以獲得工作訊息特徵。特徵選取模組用以獲得有效工作訊息。機件狀態即時監測圖表建置模組用以以機器學習演算法演算建置機件變異狀態參考圖表,機件變異狀態參考圖表為分別以相對應的工作時點及變異數值為縱軸及橫軸所構成的關係圖表。即時監視顯示介面模組用以將關係圖表於顯示幕上顯示。其中,更包括一工作訊息即時監測圖表建置模組及一工況即時監測圖表建置模組;該工作訊息即時監測圖表建置模組將該振動訊息、溫度訊息及電流訊息及其所對應的該至少一週期時域分別做為縱軸及橫軸而分別建置成振動訊息、溫度訊息及電流訊息即時監測關係圖表;該工 況即時監測圖表建置模組將該振動訊息、溫度訊息及電流訊息及其所對應的該至少一週期時域分別做為縱軸及橫軸而建置成一工況即時監測關係圖表,並於該工況即時監測關係圖表中於每一工作訊息數值的上下一預定範圍的一高點及一低點分別做為上管制點及下管制點,而由該上管制點及下管制點於該至少一週期時域分別連接成一上管制線及一下管制線並顯示於該工況即時監測關係圖表中。 The second purpose of the present invention is to provide an intelligent monitoring system and method for machine equipment with a visual work information chart display function, which can mainly integrate real-time sensing of processing status and visual chart display of processing status information, so that users can more conveniently monitor the real-time processing and working conditions of the machine equipment, thereby effectively improving the quality and yield of production. The technical means to achieve the above-mentioned second purpose is to use a machine equipment work information sensing module to sense the work information of the machine equipment. The information capture module is used to capture and collect work information during the working period in a predetermined capture cycle to obtain the work information within the validity period. The information conversion module includes a feature extraction module, a feature selection module and a machine status real-time monitoring chart construction module. The feature extraction module is used to obtain the working information features. The feature selection module is used to obtain the effective working information. The machine state real-time monitoring chart construction module is used to construct the machine state variation reference chart by machine learning algorithm. The machine state variation reference chart is a relationship chart composed of the corresponding working time point and variation value as the vertical axis and horizontal axis respectively. The real-time monitoring display interface module is used to display the relationship chart on the display screen. The invention further includes a working information real-time monitoring chart construction module and a working condition real-time monitoring chart construction module; the working information real-time monitoring chart construction module uses the vibration information, temperature information and current information and the corresponding at least one period time domain as the vertical axis and the horizontal axis respectively to respectively construct a vibration information, temperature information and current information real-time monitoring relationship chart; the working condition real-time monitoring chart construction module uses the vibration information, temperature information and current information as the vertical axis and the horizontal axis respectively to respectively construct a vibration information, temperature information and current information real-time monitoring relationship chart; The information and the corresponding at least one cycle time domain are used as the vertical axis and the horizontal axis to construct a real-time monitoring relationship chart of the working condition, and a high point and a low point in a predetermined range above and below each working information value in the real-time monitoring relationship chart are used as the upper control point and the lower control point respectively, and the upper control point and the lower control point are connected to form an upper control line and a lower control line in the at least one cycle time domain and displayed in the real-time monitoring relationship chart of the working condition.
10:機器設備工作訊息感測模組 10: Machine equipment working information sensing module
20:訊息擷取模組 20: Message capture module
30:訊息轉換模組 30: Message conversion module
31:特徵萃取模組 31: Feature extraction module
32:特徵選取模組 32: Feature selection module
33:機件狀態即時監測圖表建置模組 33: Real-time monitoring chart construction module for machine status
34:工作訊息即時監測圖表建置模組 34: Work message real-time monitoring chart construction module
35:工況即時監測圖表建置模組 35: Construction module for real-time monitoring chart of working conditions
40:即時監視顯示介面模組 40: Real-time monitoring display interface module
41:電子顯示幕 41: Electronic display screen
42:機件變異狀態參考圖表 42: Reference chart of machine variation status
43:工作訊息即時監測關係圖表 43: Work message real-time monitoring relationship diagram
44:工況即時監測關係圖表 44: Real-time monitoring relationship chart of working conditions
50:機器設備 50:Machinery and equipment
50a:機器設備列示模組 50a: Machine equipment listing module
60:雲端連結模組 60: Cloud connection module
70:數位輸入模組 70: Digital input module
71:控制器模組 71: Controller module
圖1係本發明具體實施例架構的方塊示意圖。 Figure 1 is a block diagram of the structure of a specific embodiment of the present invention.
圖2係本發明較佳實施架構的應用實施示意圖。 Figure 2 is a schematic diagram of the application implementation of the preferred implementation structure of the present invention.
圖3係本發明較佳實施例架構的方塊示意圖。 Figure 3 is a block diagram of the structure of a preferred embodiment of the present invention.
圖4係本發明執行機器學習演算法的流程實施示意圖。 Figure 4 is a schematic diagram of the process implementation of the machine learning algorithm of the present invention.
圖5係本發明組成SMB系統架構的具體實施示意圖。 Figure 5 is a schematic diagram of a specific implementation of the SMB system architecture of the present invention.
圖6係本發明即時監視顯示介面模組的畫面顯示示意圖。 Figure 6 is a schematic diagram of the screen display of the real-time monitoring display interface module of the present invention.
圖7係本發明時域演算法所匯整輸出的時域訊號圖表。 Figure 7 is a time domain signal graph aggregated and output by the time domain algorithm of the present invention.
為讓 貴審查委員能進一步瞭解本發明整體的技術特徵與達成本發明目的之技術手段,玆以具體實施例並配合圖式加以詳細說明: In order to allow the Honorable Review Committee to further understand the overall technical features of the present invention and the technical means for achieving the purpose of the present invention, a specific embodiment is provided with accompanying drawings for detailed description:
請配合參看圖1~3及圖6所示,為達成本發明第一目的之第一具體實施例,係包括一機器設備工作訊息感測模組10、一訊息擷取模組20、一訊息轉換模組30及一即時監視顯示介面模組40等技術要件。該機器設備工作訊息感測模組10用以感測機器設備50於一個工作
期間所產生的至少一工作訊息。該訊息擷取模組20用以以一週期化控制模組所預訂的擷取週期而於工作期間內連續地來擷取而蒐集由機器設備工作訊息感測模組10所感測的工作訊息,以獲得在至少一週期時域內所對應的效期內工作訊息。該訊息轉換模組30包括一特徵萃取模組31、一特徵選取模組32及一機件狀態即時監測圖表建置模組33。該特徵萃取模組31用以以複數個萃取演算法萃取複數個效期內工作訊息的特徵,以獲得複數個效期內工作訊息特徵。該特徵選取模組32用以以一選取演算法分析複數個效期內工作訊息特徵,以獲得複數個有效工作訊息。該機件狀態即時監測圖表建置模組33用以將特徵選取模組32所獲得的複數個有效工作訊息以一機器學習演算法演算而建置一機件變異狀態參考圖表42,該機件變異狀態參考圖表42為一分別以相對應的工作時點及變異數值為縱軸及橫軸所構成的關係圖表。該即時監視顯示介面模組用以將機件變異狀態參考圖表42顯示於一電子顯示幕41上,以供使用者即時監視。
Please refer to FIGS. 1 to 3 and 6 to show that the first specific embodiment for achieving the first purpose of the present invention includes a machine equipment working
請配合參看圖1~3及圖6所示,為達成本發明第二目的之第二具體實施例,係包括一機器設備工作訊息感測模組10、一訊息擷取模組20、一訊息轉換模組30及一即時監視顯示介面模組40等技術要件。該機器設備工作訊息感測模組10用以感測機器設備於一個工作期間所產生的至少一工作訊息。該訊息擷取模組20用以以一週期化控制模組所預訂的擷取週期而於工作期間內連續地來擷取而蒐集由機器設備工作訊息感測模組10所感測的工作訊息,以獲得在至少一週期時域內所對應的效期內工作訊息。該訊息轉換模組30包括一特徵萃取模組31、一特徵選取模組32、一機件狀態即時監測圖表建置模組33、一
工作訊息即時監測圖表建置模組34及一工況即時監測圖表建置模組35。該特徵萃取模組31用以以複數個萃取演算法萃取複數個效期內工作訊息的特徵,以獲得複數個效期內工作訊息特徵。該特徵選取模組32用以以一選取演算法分析複數個效期內工作訊息特徵,以獲得複數個有效工作訊息。該機件狀態即時監測圖表建置模組33用以將特徵選取模組32所獲得的複數個有效工作訊息以一機器學習演算法演算而建置一機件變異狀態參考圖表42,該機件變異狀態參考圖表42為一分別以相對應的工作時點及變異數值為縱軸及橫軸所構成的關係圖表。該即時監視顯示介面模組用以將機件變異狀態參考圖表42顯示於一電子顯示幕41上,以供使用者即時監視。其中,該工作訊息即時監測圖表建置模組34將振動訊息、溫度訊息及電流訊息及其所對應的至少一週期時域分別做為縱軸及橫軸而分別建置成包含有振動訊息、溫度訊息及電流訊息的工作訊息即時監測關係圖表43。該工況即時監測圖表建置模組35將振動訊息、溫度訊息及電流訊息及其所對應的至少一週期時域分別做為縱軸及橫軸而建置成一工況即時監測關係圖表44,並於工況即時監測關係圖表中44於每一工作訊息數值的上下一預定範圍的一高點及一低點分別做為上管制點及下管制點,而由該上管制點及下管制點於至少一週期時域分別連接成一上管制線及一下管制線並顯示於工況即時監測關係圖表44中。
Please refer to FIGS. 1 to 3 and 6 to show a second specific embodiment for achieving the second purpose of the present invention, which includes a machine equipment working
請配合參看圖6所示,本發明更包括一機器設備列示模組50a,該機器設備列示模組50a用以將處於工作期間中的機器設備50列示於電子顯示幕41上,供使用者經由一操作介面410選取其一機器設備50,而同步地啟動即時監視顯示介面模組40而將機件變異狀態參
考圖表42、工作訊息即時監測關係圖表43及工況即時監測關係圖表44顯示於電子顯示幕41上。
Please refer to FIG. 6 , the present invention further includes a machine equipment listing module 50a, which is used to list the
請配合參看圖1~2及圖4~6所示,該訊息擷取模組20擷取蒐集由機器設備工作訊息感測模組10所感測的振動訊息、溫度訊息及電流訊息,以獲得在至少一週期時域內所對應的效期內振動訊息、溫度訊息及電流訊息;該特徵萃取模組31以複數個萃取演算法演算而萃取效期內振動訊息、溫度訊息及電流訊息的特徵,以獲得效期內振動訊息、溫度訊息及電流訊息特徵;該特徵選取模組32以選取演算法分析振動訊息、溫度訊息及電流訊息特徵,以獲得有效振動訊息、溫度訊息及電流訊息;該機件狀態即時監測圖表建置模組33將有效振動訊息、溫度訊息及電流訊息以該機器學習演算法演算而建置一機件變異狀態參考圖表42,該機件變異狀態參考圖表42為一分別以相對應的工作時點及變異數值為縱軸及橫軸所構成的關係圖表,該即時監視顯示介面40模組將機件變異狀態參考圖表42顯示於電子顯示幕41上。
Please refer to FIGS. 1-2 and 4-6. The
具體的,該機件狀態即時監測圖表建置模組33將首件加工件之有效振動訊息、溫度訊息及電流訊息以機器學習演算法演算而建置一顯示在機件變異狀態參考圖表42中的參考基準線。
Specifically, the real-time monitoring
具體的,特徵選取亦稱為子集選取,主要是使用於機器學習領域,乃是結合機器學習演算法,並依據特定的效能評估指標,從原有的特徵集合中挑選出具有鑑別能力且有效的特徵,以決定最佳的特徵子集合,使其效能指標達到最佳化的過程。簡言之,特徵選取是在無損於機器學習演算法效能的情況下,過濾掉無效、不具有關鍵影響力以及重複或類似鑑別能力的雜訊特徵,最後僅保留下真正對效 能指標有影響的特徵,藉以達到降低特徵空間維度之目的。至於本發明採用的選取演算法可以是一種主成份分析法PCA;或是相關係數分析法,而下列二種特徵選取演算法則是本發明採用的較佳的特徵選取演算法: Specifically, feature selection is also called subset selection, which is mainly used in the field of machine learning. It is a process of combining machine learning algorithms and selecting effective features with discriminative capabilities from the original feature set based on specific performance evaluation indicators to determine the best feature subset to optimize the performance indicators. In short, feature selection is to filter out invalid, non-critical, and repeated or similar discriminative noise features without compromising the performance of the machine learning algorithm, and finally retain only the features that really affect the performance indicators, so as to achieve the purpose of reducing the dimension of the feature space. The selection algorithm used in the present invention can be a principal component analysis method PCA; or a correlation coefficient analysis method, and the following two feature selection algorithms are the better feature selection algorithms used in the present invention:
1.(PCA):主成份分析法:是一種簡化數據集的技術,它是一個線性變換。這個變換把數據變換到一個新的坐標系統中,使得任何數據投影的第一大方差在第一個座標上,第二大方差在第二個座標上,依次類推,主成份分析經常用來減少數據集的維度,同時保持數據集的對方差貢獻最大的特徵。 1. (PCA): Principal component analysis: It is a technique for simplifying a data set. It is a linear transformation. This transformation transforms the data into a new coordinate system so that the largest variance of any data projection is on the first coordinate, the second largest variance is on the second coordinate, and so on. Principal component analysis is often used to reduce the dimension of a data set while maintaining the characteristics of the data set that contribute the most to the variance.
2.(Correlation Coefficient):相關係數分析法:主要是用來探討兩變數之間的問題,精確的相關分析所產生的是一個相關係數(correlation coefficient),相關係數是介於-1與+1之間的數。若為+1,則表示兩變數具有完全的正線性相關,若為-1,則表示兩變數具有完全的負線性相關,若相關係數趨近於0,則表示兩變數沒有線性相關。 2. (Correlation Coefficient): Correlation coefficient analysis method: It is mainly used to explore the problem between two variables. Accurate correlation analysis produces a correlation coefficient, which is a number between -1 and +1. If it is +1, it means that the two variables have a complete positive linear correlation. If it is -1, it means that the two variables have a complete negative linear correlation. If the correlation coefficient approaches 0, it means that the two variables have no linear correlation.
具體的,如圖4所示,本發明採用的機器學習演算法可以是複數種機器學習演算法,包括有第一機器學習演算法、第二機器學習演算法或是第三機器學習演算法,該第一機器學習演算法、該第二機器學習演算法及該第三機器學習演算法為相互不同的機器學習演算法,配合使用者需求而設計。 Specifically, as shown in FIG. 4 , the machine learning algorithm used in the present invention may be a plurality of machine learning algorithms, including a first machine learning algorithm, a second machine learning algorithm, or a third machine learning algorithm. The first machine learning algorithm, the second machine learning algorithm, and the third machine learning algorithm are different machine learning algorithms designed to meet user needs.
本發明第一機器學習演算法具體實施例係採用類神經網路演算法。第二機器學習演算法具體實施例係採用高斯混合模型演 算法。第三機器學習演算法具體實施例係採用遞迴神經網路演算法RNN;或是長短期記憶模型演算法LSTM的其中一種。 The first machine learning algorithm of the present invention is implemented by using a neural network algorithm. The second machine learning algorithm is implemented by using a Gaussian mixture model algorithm. The third machine learning algorithm is implemented by using a recurrent neural network algorithm RNN; or one of the long short-term memory model algorithms LSTM.
本發明於一種具體的實施例中,該機器設備工作訊息感測模組10可以是一種加速度計、溫度計或是電流計。其中,該加速度計的感測對象物可以是機器設備的一加工平台、一分度盤或是一供安裝加工刀具的加工機頭。
In a specific embodiment of the present invention, the machine equipment working
本發明於一種具體的實施例中,該溫度計的感測對象物可以是機器設備50的一主軸、該主軸的一軸承、用以驅動主軸的一馬達及由主軸驅動的一加工刀具至少其中一種。
In a specific embodiment of the present invention, the sensing object of the thermometer can be at least one of a spindle of the
本發明於一種具體的實施例中,該電流計(即圖5所示的電流感測模組)的感測對象物可以是用以驅動機器設備50的一主軸的一馬達。
In a specific embodiment of the present invention, the sensing object of the ammeter (i.e., the current sensing module shown in FIG5 ) can be a motor used to drive a main shaft of the
此外,請參看圖4~5所示的實施例,數位輸入模組70受到外部設備三色燈的觸發而產生輸入訊號給控制器模組71,再由控制器模組71啟動機器設備工作訊息感測模組10,於是即可使機器設備工作訊息感測模組10開始進行感測工作。
In addition, please refer to the embodiment shown in Figures 4-5. The
經由上述具體實施的說明,本發明確實具有下列所述的特點: Through the above specific implementation description, the present invention does have the following characteristics:
1.本發明確實可以藉由整合即時感測與人工智慧運算等技術建置,讓使用者可以更為方便即時地監測機件耗損數據與機件耗損監測關係圖表等變異狀態資訊,因而得以有效提前獲知即將變異的機件警示資訊,藉以有效降低機件故障的發生機率。 1. The present invention can indeed be implemented by integrating real-time sensing and artificial intelligence computing technologies, allowing users to more conveniently monitor machine wear data and machine wear monitoring relationship diagrams and other variation status information in real time, thereby effectively obtaining warning information about upcoming machine variations in advance, thereby effectively reducing the probability of machine failure.
2.本發明是具備可視化工作資訊圖表顯示的功能,可以 整合即時感測加工狀態與可視化圖表顯示加工狀態資訊,讓使用者可以更為方便地監控機器設備的即時加工與工況等監測資訊,因而得以有效提升生產的品質良率。 2. The present invention has the function of visualizing work information chart display, which can integrate real-time sensing of processing status and visualizing chart display of processing status information, so that users can more conveniently monitor the real-time processing and working conditions of machine equipment, thereby effectively improving the quality and yield of production.
以上所述,僅為本發明之一可行實施例,並非用以限定本發明之專利範圍,凡舉依據下列請求項所述之內容、特徵以及其精神而為之其他變化的等效實施,皆應包含於本發明之專利範圍內。本發明所具體界定於請求項之結構特徵,未見於同類物品,且具實用性與進步性,已符合創作專利要件,爰依法具文提出申請,謹請 鈞局依法核予專利,以維護本申請人合法之權益。 The above is only a feasible implementation example of the present invention and is not intended to limit the patent scope of the present invention. Any equivalent implementation based on the content, features and spirit described in the following claims shall be included in the patent scope of the present invention. The structural features of the present invention specifically defined in the claims are not seen in similar articles and are practical and progressive. They have met the requirements for a creation patent. Therefore, an application is filed in accordance with the law. I sincerely request the Jun Bureau to grant the patent in accordance with the law to protect the legitimate rights and interests of the present applicant.
10:機器設備工作訊息感測模組 10: Machine equipment working information sensing module
20:訊息擷取模組 20: Message capture module
30:訊息轉換模組 30: Message conversion module
31:特徵萃取模組 31: Feature extraction module
32:特徵選取模組 32: Feature selection module
33:機件狀態即時監測圖表建置模組 33: Real-time monitoring chart construction module for machine status
34:工作訊息即時監測圖表建置模組 34: Work message real-time monitoring chart construction module
35:工況即時監測圖表建置模組 35: Construction module for real-time monitoring chart of working conditions
40:即時監視顯示介面模組 40: Real-time monitoring display interface module
41:電子顯示幕 41: Electronic display screen
42:機件變異狀態參考圖表 42: Reference chart of machine variation status
43:工作訊息即時監測關係圖表 43: Work message real-time monitoring relationship diagram
44:工況即時監測關係圖表 44: Real-time monitoring relationship chart of working conditions
50:機器設備 50:Machinery and equipment
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