TWI851965B - An ultimate endurance intelligent power system and intelligent management system for electric vehicles - Google Patents
An ultimate endurance intelligent power system and intelligent management system for electric vehicles Download PDFInfo
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Abstract
Description
本發明是有關於一種電動車及系統,且特別是有關於一種極致續航力智能電動車及智能管理系統。 The present invention relates to an electric vehicle and system, and in particular to an extremely long-range intelligent electric vehicle and an intelligent management system.
早期發展之電動車未採用智能電力系統,對於需要長距航程、或經常使用車輛之使用者而言,必須選配置供電大、價位高之電動車電池。一般電動車電池充電後之續航里程由最早期之數十公里,逐漸擴增至百餘公里,兩百餘公里,數百餘公里,至今雖已產出達一千公里以上之續航里程水準,卻仍然不能滿足電動車對於「極致續航里程」之目標需求。唯有極致續航力之電動車配置智能電力系統後,藉由「動能回收裝置」所回收之動能來啟動「智能發電機裝置」產生電能,符合純電動車之充電條件時,再充電到「智能蓄電裝置」之內,以持續供應電力,確實達成電動車所需之 「極致續航里程」目標。 Early electric vehicles did not use intelligent power systems. For users who need long-distance driving or frequent use of vehicles, they must choose electric vehicle batteries with large power supply and high prices. The range of general electric vehicle batteries after charging has gradually expanded from tens of kilometers in the early days to more than 100 kilometers, more than 200 kilometers, and more than 100 kilometers. Although the range of electric vehicles has reached more than 1,000 kilometers, it still cannot meet the target demand for "extreme range" of electric vehicles. Only when an electric vehicle with extreme endurance is equipped with an intelligent power system, the kinetic energy recovered by the "kinetic energy recovery device" can be used to activate the "intelligent generator device" to generate electricity. When the charging conditions of a pure electric vehicle are met, the electricity is then charged into the "intelligent storage device" to continuously supply electricity, thereby truly achieving the "extreme endurance mileage" goal required by electric vehicles.
早期電動車發展中的電力系統是一項極為複雜、困難、龐大、昂貴和具有污染環境的電力系統設備。然而,嶄新之極致續航力電動車智能電力系統供電原理,則是建置:(1)智能發電機裝置之供電功率,大於智能蓄電裝置之供電功率;(2)智能蓄電裝置之供電功率,大於智能電動馬達裝置之供電功率;(3)智能電動馬達裝置之供電功率,大於動能回收裝置總合之供電功率;(4)智能發電機裝置之供電功率來源除了智能電動馬達裝置之回收動能之外,另加(5)智能發電機裝置基座因前方淨傾斜度δ=σ-λ=基座傾斜度-當地爬升度之安置而受到萬有引力(位能、勢能)影響所產生之回收動能,然後將兩項總合之回收動能轉換為機械能,來提升智能發電機裝置發電功率;(6)δ min≧λ max(λ max是全程最大爬升度)。 The power system in the early development of electric vehicles was an extremely complex, difficult, large, expensive and polluting power system equipment. However, the power supply principle of the new ultra-long-range electric vehicle intelligent power system is to establish: (1) the power supply of the intelligent generator device is greater than the power supply of the intelligent energy storage device; (2) the power supply of the intelligent energy storage device is greater than the power supply of the intelligent electric motor device; (3) the power supply of the intelligent electric motor device is greater than the total power supply of the kinetic energy recovery device; (4) the power supply source of the intelligent generator device is not only the kinetic energy recovered by the intelligent electric motor device, but also (5) the net inclination of the intelligent generator device base due to the front δ = σ-λ = base inclination - local climbing degree, which generates the recovered kinetic energy due to the influence of gravity (potential energy, potential energy), and then converts the two total recovered kinetic energy into mechanical energy to increase the power generation of the smart generator device; (6) δ min ≧ λ max ( λ max is the maximum climbing degree of the entire process).
在適量充電到高能量「智能蓄電裝置」之後,讓極致續航力智能電動車達成「極致續航里程」的目標,使人類獲取更為方便、便宜、乾淨及低污染之全綠能的動力能源。 After charging the high-energy "intelligent battery storage device" appropriately, the ultimate endurance smart electric vehicle can achieve the goal of "ultimate endurance mileage", allowing humans to obtain more convenient, cheap, clean and low-pollution all-green power energy.
本發明提供一種極致續航力電動車智能電力系統及智能管理系統,以改善電動車的電力消耗。 The present invention provides an intelligent power system and intelligent management system for electric vehicles with extremely long driving range to improve the power consumption of electric vehicles.
本發明的極致續航力智能電動車包括智能電動馬達裝置、動能回收裝置(Kinetic Energy Recovery Device,KERD)、智能發電機裝置及智能蓄電裝置。動能回收裝置兩大回收動能來源:其一 為智能電動馬達所輸出之回收動能,其二為智能發電機基座安裝時與水平面傾斜以接收萬有引力(位能、勢能)影響所產生之回收動能。然後,智能發電機裝置將這兩項之總回收動能轉換為機械能,來提升智能發電機裝置發電功率。智能蓄電裝置用以儲存回收電能,並將被儲存的回收電能提供至智能電動馬達裝置進行驅動。 The extremely long-range smart electric vehicle of the present invention includes a smart electric motor device, a kinetic energy recovery device (KERD), a smart generator device and a smart power storage device. The kinetic energy recovery device has two major sources of recovered kinetic energy: one is the recovered kinetic energy output by the smart electric motor, and the other is the recovered kinetic energy generated by the smart generator base being tilted from the horizontal plane when installed to receive the influence of gravity (potential energy, potential energy). Then, the smart generator device converts the total recovered kinetic energy of these two items into mechanical energy to increase the power generation of the smart generator device. The smart power storage device is used to store the recovered electric energy and provide the stored recovered electric energy to the smart electric motor device for driving.
本發明的智能管理系統包括極致續航力智能電動車及管理裝置。極致續航力智能電動車包括:智能電動馬達裝置、動能回收裝置KERD、智能發電機裝置及智能蓄電裝置。管理裝置包括智能電力系統運作狀態資料庫、測試控制與資料蒐集模組及智能電力系統測試操作站。智能電力系統運作狀態資料庫用以管理極致續航力智能電動車的型號、序號、型式以及時間碼的至少一者。性能測試控制與資料蒐集模組用以取得極致續航力智能電動車之SOC值、智能發電機轉速值、智能發電機輸出電壓值的至少一者,以進行環境性能測試。智能電力系統測試操作站用以量測極致續航力智能電動車性能之軟體程式與參數,並啟動極致續航力智能電動車的該環境性能測試。 The intelligent management system of the present invention includes an extremely long-range intelligent electric vehicle and a management device. The extremely long-range intelligent electric vehicle includes: an intelligent electric motor device, a kinetic energy recovery device KERD, an intelligent generator device and an intelligent power storage device. The management device includes an intelligent power system operation status database, a test control and data collection module and an intelligent power system test operation station. The intelligent power system operation status database is used to manage at least one of the model, serial number, type and time code of the extremely long-range intelligent electric vehicle. The performance test control and data collection module is used to obtain at least one of the SOC value, intelligent generator speed value and intelligent generator output voltage value of the extremely long-range intelligent electric vehicle to perform environmental performance testing. The intelligent power system test operation station is used to measure the software programs and parameters of the performance of the extreme endurance intelligent electric vehicle and to start the environmental performance test of the extreme endurance intelligent electric vehicle.
基於上述,本發明的極致續航力智能電動車及智能管理系統可改善電動車的電力消耗。 Based on the above, the extremely long-range intelligent electric vehicle and intelligent management system of the present invention can improve the power consumption of electric vehicles.
10:極致續航力智能電動車智能電力系統 10: Intelligent power system for smart electric vehicles with ultimate endurance
101~116:智能電力系統性能測試測試流程步驟 101~116: Intelligent power system performance test test process steps
11:智能電力系統性能測試控制與資料蒐集模組 11: Intelligent power system performance test control and data collection module
12:智能電動馬達裝置 12: Intelligent electric motor device
13:智能發電機裝置 13: Smart generator device
14:動能回收裝置KERD 14: Kinetic Energy Recovery Device KERD
15:智能蓄電裝置 15: Intelligent power storage device
16:蓄電池殘電量量測值 16: Battery residual power measurement value
17:智能發電機轉速 17: Intelligent generator speed
18:智能發電機輸出電壓 18: Smart generator output voltage
20:智能電力系統性能測試資訊處理模組 20: Intelligent power system performance test information processing module
30:智能電力系統運作狀態資料庫 30: Intelligent power system operation status database
31:智能電力系統物件輸入處理器 31: Intelligent power system object input processor
310~314:智能電力系統運作狀態資料庫儲存流程步驟 310~314: Smart power system operation status database storage process steps
32:智能電力系統查詢處理器 32: Intelligent power system query processor
320~323:步驟 320~323: Steps
33:智能電力系統輸出處理器 33: Intelligent power system output processor
34:智能電力系統索引資料庫 34: Intelligent power system index database
35:智能電力系統運作狀態資料檔案儲存系統 35: Intelligent power system operation status data file storage system
40:智能電力系統性能測試操作站 40: Intelligent power system performance test operation station
50:智能電動車航行資訊檔 50: Intelligent electric vehicle navigation information file
51:現在時間 51: Current time
52:啟站位置 52: Starting station location
53:終站位置 53: Final stop location
54:啟站出發時間 54: Departure time
55:到達終站時間 55: Arrival time at the final destination
56:智能電動車航行時間 56: Smart electric car flight time
57:智能電動車航行距離 57: Smart electric vehicle driving distance
58:智能電動車航行速度 58: Smart electric car cruising speed
59:路途紀錄 59: Road Records
60:智能電力系統性能測試資訊檔 60: Intelligent power system performance test information file
61:檔頭識別碼 61: File header identification code
62:極致續航力智能電動車智能電力系統識別碼 62: Identification code of the intelligent power system of the smart electric vehicle with ultimate endurance
621:動能回收裝置型號 621: Kinetic energy recovery device model
622:動能回收裝置序號 622: Kinetic energy recovery device serial number
623:智能電動機裝置識別碼 623: Intelligent motor device identification code
624:智能發電裝置識別碼 624: Smart power generation device identification code
625:智能蓄電裝置識別碼 625: Intelligent power storage device identification code
63:智能電動機裝置性能資訊 63: Intelligent motor device performance information
64:智能發電機裝置性能資訊 64: Intelligent generator device performance information
65:動能回收裝置KERD性能資訊 65: Kinetic Energy Recovery Device KERD Performance Information
66:智能蓄電裝置性能資訊 66: Intelligent battery storage device performance information
67:智能電力系統性能資訊 67: Intelligent power system performance information
68:資料檢查和 68: Data check and
69:檔尾識別碼 69: File end identification code
圖1為本發明實施例一智能電力系統測試系統之功能方塊圖。 Figure 1 is a functional block diagram of the intelligent power system test system of the first embodiment of the present invention.
圖2為本發明實施例一智能電力系統性能測試之作業流程圖。 Figure 2 is a flowchart of the operation of the smart power system performance test in the first embodiment of the present invention.
圖3為本發明實施例一三相永久磁鐵同步馬達的等效電路示意圖。 Figure 3 is a schematic diagram of the equivalent circuit of a three-phase permanent magnet synchronous motor in Embodiment 1 of the present invention.
圖4為本發明實施例一無刷直流馬達轉移函數經拉普拉斯轉換後的示意圖。 Figure 4 is a schematic diagram of the transfer function of the brushless DC motor after Laplace transformation in Embodiment 1 of the present invention.
圖5為本發明實施例一充電系統的等效電路示意圖。 Figure 5 is a schematic diagram of the equivalent circuit of the charging system of the first embodiment of the present invention.
圖6A為本發明實施例一極致續航力智能電動車系統模組影像示意圖。 Figure 6A is a schematic diagram of the module image of the intelligent electric vehicle system with extreme endurance according to the first embodiment of the present invention.
圖6B為智能發電機與水平面之淨傾斜度為δ=σ-λ =基座傾斜度-當地爬升度。其中,受萬有引力(位能、勢能)影響所增加之回收動能Eg示意圖。 Figure 6B shows the net inclination of the smart generator to the horizontal plane, which is δ = σ- λ = base inclination - local elevation. The diagram shows the increased recovered kinetic energy E g due to the influence of gravity (potential energy, potential energy).
圖6C為本發明實施例一行星齒輪式架構示意圖。 Figure 6C is a schematic diagram of a planetary gear structure according to Embodiment 1 of the present invention.
圖7A為本發明實施例一智能電動車航行資訊檔的資料結構示意圖。 Figure 7A is a schematic diagram of the data structure of the smart electric vehicle navigation information file in the first embodiment of the present invention.
圖7B為本發明實施例一智能電力系統性能測試資訊格式示意圖。 Figure 7B is a schematic diagram of the intelligent power system performance test information format of the first embodiment of the present invention.
圖8為本發明實施例一智能電力系統運作狀態資料庫之示意圖。 Figure 8 is a schematic diagram of the intelligent power system operating status database of the first embodiment of the present invention.
圖9為本發明實施例一存入智能電力系統運作狀態資料庫之作業流程圖。 Figure 9 is a flowchart of the operation of storing the intelligent power system operation status database in the first embodiment of the present invention.
圖10為本發明實施例一智能電力系統資料庫查詢取出之作業流程圖。 Figure 10 is a flowchart of the operation of querying and retrieving the database of the intelligent power system in the first embodiment of the present invention.
本發明為一種極致續航力智能電動車及智能管理系統,其配置之智能發電裝置所回收動能,包含:其一為智能電動馬達所輸出之回收動能,其二為智能電動車行駛過程由萬有引力所產出之回收動能。因此,智能發電機轉動之動能(Et)與智能電動馬達轉動軸承動能(Em)之比率=Et/Em=(Em+Eg)/Em=1+Eg/Em。當Eg/Em是正值,則智能發電機所產生之電能功率必是大於智能電動馬達之電能功率。因此,極致續航力電動車智能發電機所產生之電力必然讓智能電動車產生極致續航力之效果。藉由迅速完整而優異的全天候工作環境,改善交通運輸之服務品質,獲致更為安全舒適與節約能源之生活與工作環境效益。讓人類邁向寂靜、平順、零汙染的效益,獲致「小型、輕量、智能、安全、共享」之目標。 The present invention is an intelligent electric vehicle with extreme endurance and an intelligent management system. The kinetic energy recovered by the intelligent generator configured therein includes: first, the recovered kinetic energy output by the intelligent electric motor, and second, the recovered kinetic energy produced by gravity during the driving process of the intelligent electric vehicle. Therefore, the ratio of the kinetic energy of the rotation of the intelligent generator (E t ) to the kinetic energy of the rotating bearing of the intelligent electric motor (E m ) = E t /E m = (E m +E g )/E m =1+E g /E m . When E g /E m is a positive value, the power generated by the intelligent generator must be greater than the power of the intelligent electric motor. Therefore, the power generated by the intelligent generator of the electric vehicle with extreme endurance will inevitably enable the intelligent electric vehicle to produce the effect of extreme endurance. By providing a fast, complete and excellent all-weather working environment, we can improve the service quality of transportation and achieve a safer, more comfortable and energy-saving living and working environment. We can help humans move towards the benefits of silence, smoothness and zero pollution, and achieve the goal of "small, light, smart, safe and shared".
極致續航力電動車智能電動馬達裝置,其實就是完整電動車之動力系統,包括:整合電動馬達、能量管理模組。純電動車動力系統功能係由能量管理模組執行。根據使用者對於車輛動力之需求,由整合電動馬達動力供應,經過動能回收裝置KERD,由電子式無段變速機構(Electric Continuously Variable Transmission,ECVT)執行無段式變速控制,利用Matlab/Simulink軟體達成動態模型模擬動態行為,設計為閉迴路控制系統。為簡化計算過程,將所有的操作情形轉換成力矩二維查表,其數學模型是依據牛頓第 二運動定律,方程式如下:ΣT=Jα The intelligent electric motor device for electric vehicles with ultimate endurance is actually a complete electric vehicle power system, including: integrated electric motor and energy management module. The pure electric vehicle power system function is performed by the energy management module. According to the user's demand for vehicle power, the power supply of the integrated electric motor passes through the kinetic energy recovery device KERD, and the electronic continuously variable transmission (ECVT) performs stepless speed control. The dynamic model is achieved using Matlab/Simulink software to simulate dynamic behavior and is designed as a closed-loop control system. To simplify the calculation process, all operating conditions are converted into a two-dimensional torque lookup table. The mathematical model is based on Newton's second law of motion, and the equation is as follows: Σ T = Jα
算出驅動車輪之轉速,並建立力矩二維查表利用輸出力矩,其旋轉動態方程式如下:T e-T fric-T e,Load=J e α e Calculate the rotation speed of the driving wheel and establish a two-dimensional torque lookup table to use the output torque. The rotation dynamic equation is as follows: T e - T fric - T e,Load = J e α e
其中,T e為車輪旋轉之輸出力矩,T e,Load為電動車機構回授之負載力矩,T fric為車輪內部摩擦損耗,J e為電動車之車輪轉動慣量,α e為車輪角加速度。電動車模型加入比例積分控制器PI控制車輪之輪軸,模擬實際車輪之轉速控制時的動態行為。 Among them, Te is the output torque of wheel rotation , Te ,Load is the load torque fed back by the electric vehicle mechanism, Tfric is the internal friction loss of the wheel, Je is the wheel rotation inertia of the electric vehicle, and αe is the wheel angular acceleration. The electric vehicle model adds a proportional integral controller PI to control the wheel axle to simulate the dynamic behavior of the actual wheel speed control.
電動馬達為內轉式永磁同步馬達,馬達正轉時作電動馬達使用,在低速行進時為驅動車輛行駛之主要動力,在高速行駛時作為驅動車輛行駛之用。在中速行駛時為吸收驅動車輛多餘力矩充電之用。電動馬達模型所採用簡化無刷馬達系統方塊圖,一般無刷馬達的轉子採用永久磁鐵。圖3所示為三相永久磁鐵同步馬達的等效電路。 The electric motor is an inner-rotating permanent magnet synchronous motor. When the motor rotates forward, it is used as an electric motor. When driving at low speed, it is the main power to drive the vehicle. When driving at high speed, it is used to drive the vehicle. When driving at medium speed, it is used to absorb the excess torque of the driving vehicle for charging. The simplified brushless motor system block diagram used in the electric motor model, the rotor of the general brushless motor uses permanent magnets. Figure 3 shows the equivalent circuit of the three-phase permanent magnet synchronous motor.
當今電動車產業之車廠、供應鏈、科技業等齊力合作以精密機電促進低成本之產業發展。根據純電動車發展經驗,開關磁阻電動機被公認是一種極有發展前途的電動車驅動電動機。它的定子和轉子均由普通矽鋼片疊壓而成,轉子上既無繞組,也無永磁體,只在定子上繞有集中繞組。永久磁鐵同步馬達具有普通直流電動機和交流電動機所不能比擬的下列優點:(1)結構簡單、堅固耐用、成本低,可在極高的轉速下工 作,能適應高溫和強振動的工作環境;(2)起動轉矩大,低速性能好;(3)調速範圍廣,控制靈活,易於實現各種特殊要求的轉矩-轉速特性;(4)在寬廣的轉速和功率範圍內都有很高的效率。 Today, the electric vehicle industry's car manufacturers, supply chains, and technology industries are working together to promote low-cost industrial development with precision electromechanics. Based on the experience of pure electric vehicle development, the switched reluctance motor is recognized as a very promising electric vehicle drive motor. Its stator and rotor are both made of ordinary silicon steel sheets stacked together. There are no windings or permanent magnets on the rotor, and only concentrated windings are wound on the stator. Permanent magnet synchronous motors have the following advantages that ordinary DC motors and AC motors cannot match: (1) simple structure, strong and durable, low cost, can work at extremely high speeds, and can adapt to high temperature and strong vibration working environments; (2) large starting torque and good low-speed performance; (3) wide speed regulation range, flexible control, and easy to achieve various special torque-speed characteristics; (4) high efficiency in a wide speed and power range.
對於電動馬達硬體的設計,驅動方式採用的是三相正弦波電壓或電流來驅動,忽略剩餘磁性、飽和、滯後、渦電流和磁槽的影響,由等效電路求電壓、電流以及阻抗的關係式,即為三相電動馬達的電壓方程式:
以上方程式做拉普拉斯(Laplace)轉換,將無刷直流馬達轉移函數表示如圖4,將其簡化成電動馬達模式,加入比例積分控制器(PI)控制電動馬達驅動電壓,模擬實際無刷馬達做轉速控制時的動態行為。 The above equation is transformed by Laplace, and the transfer function of the brushless DC motor is represented as shown in Figure 4. It is simplified into an electric motor model, and a proportional integral controller (PI) is added to control the electric motor drive voltage to simulate the dynamic behavior of the actual brushless motor when performing speed control.
智能發電機將部份動能轉換成電能,充電系統是由功率元件與波寬調變(Pulse Width Modulation,PWM)技術所組成,功率元件(Insulation-Gate Bipolar Transistor,IGBT),利用一大功率小電阻消耗多餘電力,其等效電路圖如圖5所示,利用IGBT開關及大功率小電阻並聯方式控制發電機內部產生之電壓E a,電路方程式為:
電動車智能發電機最適合於極致續航力鋰離子等先進蓄電池操作特性之使用,而精確的蓄電池殘留電能SOC量測,讓純電動車系統預估續航里程數與何時該對電池組充電,由於鋰電池內部為複雜的電化學反應狀態,本身之特性亦皆為非線性關係,因此建立之蓄電池模型使用美國國家再生能源實驗室(National Renewable Energy Laboratory,NREL)提出之方法,利用RC電路的設計來描述蓄電池之充放電特性,經由克希荷夫定律得系統之狀態方程式如下所示:
電動車可區分為智能蓄電裝置、動力裝置(包含電動馬達、電動馬達驅動器、傳動裝置與電池能量匹配器)、輔助裝 置、動力控制器等裝置。其中,智能蓄電裝置之模組可分為「電池管理裝置」與「電能管理裝置」兩部分。由於電動車動力電池之蓄電量有限,當蓄電池殘電量SOC低於輸出電力標準額度六成時,就要立即充電,以符合電池之輸出電力達到動力輸出之標準。圖6A所示為極致續航力智能電動車系統模組示意圖。圖中之動能回收裝置KERD,用來協調智能發電機和電動馬達的動力輸出的法寶。圖6B為智能發電機與水平面之淨傾斜度為 δ = σ-λ=基座傾斜度-當地爬升度。其中,受萬有引力(位能、勢能)影響所增加之回收動能Eg=ηgmg sinδ示意圖。這動能回收裝置KERD是精緻設計的「行星式齒輪箱」。本系統中動能回收裝置採用行星齒輪式架構,元件包含太陽齒輪、行星架齒輪組、環齒輪如圖6C所示,在差速行星齒輪中,動能回收裝置採用之接法為環齒輪當輸入軸、行星架齒輪組當電動車輪胎軸承、太陽齒輪當智能發電機動力軸承為輸出軸。 Electric vehicles can be divided into intelligent power storage devices, power devices (including electric motors, electric motor drives, transmission devices and battery energy matchers), auxiliary devices, power controllers and other devices. Among them, the modules of intelligent power storage devices can be divided into two parts: "battery management device" and "power management device". Since the storage capacity of electric vehicle power batteries is limited, when the battery residual power SOC is lower than 60% of the output power standard, it is necessary to charge immediately to meet the battery output power to achieve the power output standard. Figure 6A shows a schematic diagram of the extreme endurance intelligent electric vehicle system module. The kinetic energy recovery device KERD in the figure is a magic weapon used to coordinate the power output of the intelligent generator and the electric motor. Figure 6B shows that the net inclination of the smart generator to the horizontal plane is δ = σ -λ = base inclination - local climb. Among them, the increased recovered kinetic energy E g =η g m g sin δ due to the influence of gravity (potential energy, potential energy) is shown in the schematic diagram. This kinetic energy recovery device KERD is a finely designed "planetary gearbox". The kinetic energy recovery device in this system adopts a planetary gear structure. The components include a sun gear, a planetary carrier gear set, and a ring gear as shown in Figure 6C. In the differential planetary gear, the kinetic energy recovery device adopts a connection method in which the ring gear is used as the input shaft, the planetary carrier gear set is used as the tire bearing of the electric vehicle, and the sun gear is used as the power bearing of the smart generator as the output shaft.
動能回收裝置行星式齒輪箱係由太陽齒輪、行星架齒輪組與環形齒輪等三組齒輪整合組成:(1)中間是太陽齒輪(Sun Gear),發電機連接在太陽齒輪軸上;(2)周圍環繞三到四個行星架齒輪組(Planetary Gear),固定在一個行星齒輪架(Planetary Carrier)上。行星齒輪本身會自轉,行星架齒輪則會一同繞著太陽齒輪的軸心公轉;(3)最外層是一個環形齒輪(Ring Gear),繞著太陽齒輪心旋轉。 The planetary gearbox of the kinetic energy recovery device is composed of three sets of gears: the solar gear, the planetary carrier gear set and the ring gear: (1) The middle is the solar gear (Sun Gear), and the generator is connected to the solar gear shaft; (2) Three to four planetary carrier gear sets (Planetary Gear) surround it and are fixed on a planetary carrier (Planetary Carrier). The planetary gears themselves will rotate, and the planetary carrier gears will revolve around the axis of the solar gear together; (3) The outermost layer is a ring gear (Ring Gear), which rotates around the center of the solar gear.
由高速運轉的直流馬達加上行星式減速齒輪箱達到減 速、高扭力的目的,其主要傳動結構為外齒圈、行星輪、太陽輪,這樣的結構具有分流、減速、多齒嚙合功能可提升工作效率。行星架齒輪箱馬達系列具備體積小、重量輕、承載能力大、傳動效率高、低噪音、動力輸出平穩、適應性強、耐用度高等強勢優勢,可視需求製作各式轉速、扭力、電壓、出力軸等參數以符合應用需求。 The purpose of speed reduction and high torque is achieved by adding a high-speed DC motor to a planetary reduction gearbox. Its main transmission structure is an outer ring gear, planetary gear, and sun gear. Such a structure has the functions of splitting, speed reduction, and multi-tooth engagement to improve work efficiency. The planetary carrier gearbox motor series has strong advantages such as small size, light weight, large load capacity, high transmission efficiency, low noise, stable power output, strong adaptability, and high durability. Various speed, torque, voltage, output shaft and other parameters can be manufactured according to needs to meet application requirements.
為探討機構在運轉過程中的動態特性,本發明之智能電動馬達裝置針對傳動機構各重要組件推導其運動方程式,瞭解組件個別的運動情形建立數學模型。無段變速裝置內部作用力可分為向心力及切向力,內部各元件運動方程式如下:T s-3 F ps rs=J s α s In order to explore the dynamic characteristics of the mechanism during operation, the intelligent electric motor device of the present invention derives the motion equations of each important component of the transmission mechanism, understands the individual motion conditions of the components and establishes a mathematical model. The internal forces of the stepless transmission device can be divided into centripetal force and tangential force. The motion equations of each internal component are as follows: T s -3 F ps r s = J s α s
F pc+F ps-F pr=mp a p Fpc + Fps - Fpr = mpa
a p=(rp+rs)a c a p =(r p + rs ) a c
(F pr+F ps)rp=J p α p ( F pr + F ps )r p = J p α p
T c-3 F pc(rp+rs)=J c α c T c -3 F pc (r p +r s )= J c α c
3F pc rr-T L=J r α r將方程式推導之運動方程式結合可以整理而得下列力矩關係式:T s=I sαs=(I rαr+ T L)rs/rr+3I p α p rs/rp 3 F pc r r - T L = J r α rCombining the motion equations derived from the equations , we can get the following torque relationship: T s = I s α s =( I r α r+ T L )r s /r r +3 I p α p r s /r p
T c=(I c+3mp(rp+rs)2)αc+2(Irαr+ T r)(rp+rs)/rr-3I p α p(rp+rs)/rp T c =( I c +3m p (r p +r s ) 2 )α c +2(I r α r+ T r )(r p +r s )/r r -3 I p α p (r p + r s )/r p
將其推導出的數學方程式建立出智能電動車智能電力系統動能回收裝置KERD實體機構的動態模型。車輛環境參數輸入模型為模擬實車性能測試時所受到之空氣阻力、滾動阻力、爬坡阻
力與加速阻力,輸入車輛相關參數如車重、車輛前投影面積與轉動慣量,以及環境變數如坡度、滾動阻力係數、空氣阻力係數、空氣密度等資料。其中,包含:車輛移動時由車輪接觸地面而產生路面阻礙輪胎行進的滾動阻力:F r=mg μr
車輛行駛時遭遇到的空氣阻力,包含:氣流撞擊車輛正面所產生的阻力,以及空氣劃過車身所產生之空氣阻力:
整車動態模型依據上述方程式對各裝置元件所建立的動態模型整合,並加入駕駛者模型控制踏板及煞車作為功率需求,可依照不同行車形態作為參考車速輸入至駕駛者模型中,能量管理控制策略將接收駕駛者加速板與煞車踏板作為功率需求,回授各動力元件功率、蓄電池SOC與實際車速判斷行車模式,最後在電腦上模擬能量管理在實際平台測試時的運轉情形,驗證控制策略的完整性。 The vehicle dynamic model integrates the dynamic models established for each device component based on the above equations, and adds the driver model control pedal and brake as power requirements. The reference vehicle speed can be input into the driver model according to different driving patterns. The energy management control strategy will receive the driver's accelerator and brake pedal as power requirements, and feedback the power of each power component, battery SOC and actual vehicle speed to determine the driving mode. Finally, the operation of energy management during actual platform testing is simulated on the computer to verify the integrity of the control strategy.
根據自然法則之一的能量守恆定律(Energy Conservation Law)」即熱力學第一定律:「孤立系統的總能量保持不變,能量既不會憑空產生,也不會憑空消失,它只會從一種形式轉化為另一 種形式,或者從一個物體轉移到其它物體,而能量的總量保持不變」。所以,本極致續航力電動車智能電力系統之總回收能量Et=智能電動馬達轉動動能Em+智能發電機基座之安置時,向前傾斜與水平面之淨傾斜角為δ,其所受到的萬有引力(位能、勢能)之影響所產生回收動能Eg。 According to the Energy Conservation Law, one of the laws of nature, i.e. the first law of thermodynamics, "The total energy of an isolated system remains constant. Energy is neither created nor destroyed out of thin air. It only changes from one form to another, or is transferred from one object to another, while the total amount of energy remains constant." Therefore, the total recovered energy Et of the intelligent power system of this extreme sustainable electric vehicle = the rotational kinetic energy Em of the intelligent electric motor + the net tilt angle of the intelligent generator base when it is installed forward and horizontal is δ , and the recovered kinetic energy Eg generated by the influence of gravity (potential energy, potential energy) it receives.
因此,極致續航力智能電力系統IPS設計所採用之動能回收裝置整體操作狀況,當智能發電機基座之安置時,向前傾斜與水平面之淨傾斜角為δ=σ-λ=基座傾斜度-當地爬升度,其所受到的萬有引力(位能、勢能)之影響所產生回收動能為:Eg=ηg mg sinδ Therefore, the overall operating condition of the kinetic energy recovery device used in the IPS design of the extreme endurance is that when the smart generator base is installed, the net tilt angle between the forward tilt and the horizontal plane is δ = σ-λ = base tilt - local climb. The kinetic energy recovered by the influence of gravity (potential energy, potential energy) is: E g =η g m g sin δ
如圖6B所示。智能發電機轉動之總回收動能Et與智能電動馬達轉動動能Em之比率即為Et/Em=(Em+Eg)/Em=1+Eg/Em。其中,Eg是智能發電機受萬有引力(位能、勢能)之影響所產生回收動能。此時,Eg/Em必為正值,亦即智能發電機之電能功率是必大於智能電動馬達之電能功率。因此,極致續航力電動車智能發電機所產生之電力必然讓智能電動車產生極致續航力之效果。 As shown in Figure 6B. The ratio of the total recovered kinetic energy Et of the smart generator to the kinetic energy Em of the smart electric motor is Et / Em = ( Em + Eg )/ Em = 1 + Eg / Em . Among them, Eg is the recovered kinetic energy generated by the smart generator under the influence of gravity (potential energy, potential energy). At this time, Eg / Em must be a positive value, that is, the power of the smart generator must be greater than the power of the smart electric motor. Therefore, the power generated by the smart generator of the ultimate endurance electric vehicle must give the smart electric vehicle an ultimate endurance effect.
電動車下坡路徑的智能電力系統承接位能變化之回收動能,讓智能發電機將總回收能量Et轉化為電能。因此,如此智能發電機產生的電流用於為電池充電。這種能量回收,提高了智能電力系統之性能,提高了能量轉換效率,延長了電動車的續駛里程。 The smart power system of the electric vehicle on the downhill route receives the regenerated kinetic energy from the potential energy change, allowing the smart generator to convert the total regenerated energy E t into electrical energy. Therefore, the current generated by the smart generator is used to charge the battery. This energy recovery improves the performance of the smart power system, improves the energy conversion efficiency, and extends the driving range of the electric vehicle.
(一)電動車行駛於上坡路徑,淨傾斜度δ為負,智能發電機裝置及智能電動馬達裝置之回收動能比值低於1,表示智能發電機之供電功率將低於智能電動馬達之供電功率。 (I) When the electric vehicle is traveling on an uphill road, the net inclination δ is negative, and the ratio of the regenerative kinetic energy of the smart generator device to the smart electric motor device is less than 1, indicating that the power supplied by the smart generator will be lower than the power supplied by the smart electric motor.
(二)電動車行駛於平坦路徑,淨傾斜度δ為零,智能發電機裝置之供電功率等於智能電動馬達裝置之供電功率。 (ii) When the electric vehicle is traveling on a flat road, the net inclination δ is zero, and the power supplied by the intelligent generator device is equal to the power supplied by the intelligent electric motor device.
(三)電動車行駛於下坡路徑,淨傾斜度δ為正,智能發電機裝置之供電功率必大於智能電動馬達裝置之供電功率。 (III) When the electric vehicle is traveling on a downhill road, the net slope δ is positive, and the power supplied by the intelligent generator device must be greater than the power supplied by the intelligent electric motor device.
電動車在行駛時有幾種驅動情形,其中包含電動馬達驅動、根據電動車運作動力原理結合的控制概念,設計所採用之動能回收裝置KERD整體操作狀況,根據蓄電池殘電量(State Of Charge,SOC)分為兩種模式,分別是電動馬達模式(Electric Motor Mode)與減速模式(Regenerative Braking Mode),以減少能源損失進而提升整車性能。茲說明如下: 電動馬達模式所能輸出之最大功率與智能發電機功率曲線圖,在需求功率未超過電動馬達最大輸出功率切換點基準值時,僅由電動馬達提供動力滿足車輛動力需求;一旦駕駛者需求功率超過電動馬達最大輸出功率切換點基準值時,模式將切換至減速模式,在切換過程中智能發電機在最短時間內上升至本系統所制定的操作點,操作點則視SOC不同而改變,電動馬達隨上升啟動由能量管理控制器決定馬達功率輸出大小以配合智能發電機在上升至操作點的這段時間滿足車輛動力需求,並使駕駛者盡量注意不到模式切換時因接合兩動力源所造成的短暫震動。 There are several driving conditions when an electric vehicle is driving, including electric motor driving, and the overall operation of the kinetic energy recovery device KERD designed based on the control concept combined with the operating power principle of the electric vehicle. According to the remaining battery power (State Of Charge, SOC), it is divided into two modes, namely the electric motor mode (Electric Motor Mode) and the deceleration mode (Regenerative Braking Mode), to reduce energy loss and thus improve the performance of the entire vehicle. The following is an explanation: The maximum power output of the electric motor mode and the power curve of the smart generator. When the required power does not exceed the electric motor maximum output power switching point reference value, only the electric motor provides power to meet the vehicle power demand; once the driver's required power exceeds the electric motor maximum output power switching point reference value, the mode will switch to the deceleration mode. During the switching process, the smart generator rises to the operating point set by this system in the shortest time. The operating point changes depending on the SOC. The electric motor starts with the rise, and the energy management controller determines the motor power output size to meet the vehicle power demand during the period of time when the smart generator rises to the operating point, and the driver is prevented from noticing the short vibration caused by the connection of the two power sources when the mode is switched.
當駕駛者踩下煞車踏板動力需求PD<0時,動能回收裝置KERD判斷系統為減速模式,在此模式下電動馬達則由車輛慣性力帶動,作為智能發電機使用。若此時蓄電池殘留餘電SOC高於額定電力60%時,則採用一般煞車模式不對車輛進行充電;若SOC低於額定電力60%則電動馬達即為減速模式(智能發電機供電模式)並主動讓智能發電機將電能回充至智能蓄電池。 When the driver steps on the brake pedal and the power demand PD < 0, the kinetic energy recovery device KERD determines that the system is in deceleration mode. In this mode, the electric motor is driven by the vehicle's inertia and used as a smart generator. If the battery residual power SOC is higher than 60% of the rated power at this time, the general braking mode is adopted and the vehicle is not charged; if the SOC is lower than 60% of the rated power, the electric motor is in deceleration mode (smart generator power supply mode) and actively allows the smart generator to recharge the power to the smart battery.
以逆向差速齒輪式動能回收裝置KERD形成最佳運轉範圍內,能量管理裝置控制電動馬達輔助或發電機吸收車輪控制軸的輸出動力以滿足電動車動力需求,同時利用KERD,使車輪控制軸維持於最佳運轉區域,可以有效的節省能源之消耗,依據系統裝置物理特性分別建立各裝置之動態模型,包含車輪控制軸、電動馬達、發電機、蓄電池、動能回收裝置KERD以及路面阻力等模型。綜合以上模擬與實驗結果,可得到下列結論: The reverse differential gear type kinetic energy recovery device KERD forms the best operating range. The energy management device controls the electric motor to assist or the generator to absorb the output power of the wheel control shaft to meet the power demand of the electric vehicle. At the same time, KERD is used to keep the wheel control shaft in the best operating area, which can effectively save energy consumption. According to the physical characteristics of the system device, the dynamic model of each device is established separately, including the wheel control shaft, electric motor, generator, battery, kinetic energy recovery device KERD and road resistance models. Combining the above simulation and experimental results, the following conclusions can be obtained:
(1)本動態模擬針對各裝置分析及推導其動態方程式,參數估測盡量取實際裝置參數以貼近實際平台量測結果。 (1) This dynamic simulation analyzes each device and derives its dynamic equation. The parameter estimation takes the actual device parameters as close as possible to the actual platform measurement results.
(2)動能回收裝置受到的負載控制較為平穩以維持車輪控制軸最佳操作點。 (2) The load control of the kinetic energy recovery device is relatively stable to maintain the optimal operating point of the wheel control axis.
(3)讓智能發電機所產生之電能功率必然大於智能電動馬達之電能功率,所以智能發電機轉動之回收動能(Et)與智能電動馬達之回收動能Em之比率為1+Eg/Em,亦即Eg/Em之比值必須是正值。 (3) The electric power generated by the smart generator must be greater than the electric power of the smart electric motor. Therefore, the ratio of the regenerative energy (E t ) of the smart generator to the regenerative energy Em of the smart electric motor is 1+E g /E m , that is, the ratio of E g /E m must be a positive value.
(4)由系統模擬程式之模擬結果分析,純電動車比較可大幅節省能源消耗,並可較傳統車輛更佳的性能表現。 (4) Based on the simulation results of the system simulation program, pure electric vehicles can significantly save energy consumption and have better performance than traditional vehicles.
智能發電機(Intelligent Power Generator,IPG)是把智能電動機藉由動能回收裝置所產生之回收動能,以及智能發電機因安裝位置受到萬有引力之影響所產生之回收動能,因獲得的兩者總成回收動能轉換為機械能,再轉化成電能的裝置。純電動車之智能電力系統所回收的動力能源用於智能發電機發電的電功率從數度電到一百餘度電不等。 An intelligent power generator (IPG) is a device that converts the recovered kinetic energy generated by the kinetic energy recovery device of the intelligent electric motor and the recovered kinetic energy generated by the intelligent generator due to the influence of gravity at the installation location into mechanical energy, and then into electrical energy. The power energy recovered by the intelligent power system of a pure electric vehicle is used to generate electrical power in the intelligent generator, ranging from a few kilowatt-hours to more than 100 kilowatt-hours.
智能電動機是利用通入電流的線圈產生磁場而形成電磁鐵,以磁鐵間的磁力作用推動線圈作功,是運用「電流磁效應」原理將電能轉換功的裝置。智能發電機則是利用各種動力(如機械能等)使線圈在磁鐵的兩極間轉動,當線圈轉動時,線圈內的磁場改變,因此產生感應電流,運用「電磁感應」原理將動力所作的功轉 換成智能電力的裝置。智能發電機的工作原理如下: Smart motors use a coil with current flowing through it to generate a magnetic field to form an electromagnetic magnet. The magnetic force between the magnets pushes the coil to do work. It is a device that uses the principle of "electric current magnetic effect" to convert electrical energy into work. Smart generators use various power (such as mechanical energy, etc.) to rotate the coil between the two poles of the magnet. When the coil rotates, the magnetic field inside the coil changes, thus generating an induced current. The principle of "electromagnetic induction" is used to convert the work done by the power into smart electricity. The working principle of the smart generator is as follows:
(1)利用佛來銘右手定則(發電機定則),將右手的大姆指、食指與中指伸出,互成直角,以大姆指表示導體在磁場內運動的方向,食指表示磁場(磁力線)方向(N→S),則中指的方向,即為此導線上感應出電流的方向(⊕→θ)。 (1) Using the Fleming's right-hand rule (generator rule), extend the thumb, index finger, and middle finger of your right hand at right angles to each other. The thumb represents the direction of the conductor's movement in the magnetic field, and the index finger represents the direction of the magnetic field (magnetic field lines) (N→S). The direction of the middle finger is the direction of the induced current on this conductor (⊕→ θ ).
(2)當導線與磁力線產生相對運動時,可產生感應電壓,感應電壓的公式:E=B×L×V×sin θ。 (2) When the conductor and the magnetic lines of force produce relative motion, an induced voltage is generated. The formula for the induced voltage is: E = B × L × V × sin θ .
其中,E為感應可得的電壓,B為磁通密度,L為磁場有效的長度,V為相對速度,θ為導線與磁力線的角度。 Where E is the induced voltage, B is the magnetic flux density, L is the effective length of the magnetic field, V is the relative velocity, and θ is the angle between the conductor and the magnetic field lines.
(3)若磁場置於水平方向,當導線位於垂直(0°)位置時,感應電壓與電流為0°。 (3) If the magnetic field is placed in the horizontal direction, when the conductor is in the vertical (0°) position, the induced voltage and current are 0°.
(4)當導線轉至水平(90°)位置時,感應電壓與電流最大。 (4) When the wire is turned to the horizontal (90°) position, the induced voltage and current are the largest.
(5)當導線轉過水平位置後,感應電壓與電流減小,180°位置時,回復為零。 (5) When the wire rotates past the horizontal position, the induced voltage and current decrease, and return to zero at the 180° position.
(6)導線與磁力線的角度在180°至360°之電流方向相反。 (6) When the angle between the conductor and the magnetic field lines is between 180° and 360°, the current direction is opposite.
(7)若導線愈多、磁力線愈強、轉動的速度愈快時,則此發電機可增加發電量。 (7) If there are more conductors, the magnetic lines are stronger, and the rotation speed is faster, the generator can increase its power generation.
因此,本智能電動車智能發電機之輸出電能功率為:P=V×I其中,V為感應電壓,I為感應電流,P為發電機之輸出電能功率。發電機組的工作原理就是發電機在原動機的滾轉帶動下,持續不斷地運轉,獲致智能發電之目的。發電機組一般可分為交流發電機 與直流發電機兩種。交流發電機(AC Generator),當導體周圍的磁場發生變化,在導體中產生感應電流。當其跨越磁場時,便產生電流。電磁感應後,就產生交流電流法則。其中旋轉磁體稱為轉子,導體繞在一個鐵芯上的線圈內的固定組,稱為定子。交流發電機將機械能轉換成交流電流形式的電能。智能發電機裝置就是依此法則設計而成的。 Therefore, the output power of the intelligent generator of this intelligent electric vehicle is: P = V × I , where V is the induced voltage, I is the induced current, and P is the output power of the generator. The working principle of the generator set is that the generator is driven by the rotation of the prime mover and continuously operates to achieve the purpose of intelligent power generation. Generator sets can generally be divided into two types: AC generators and DC generators. AC generator (AC Generator), when the magnetic field around the conductor changes, an induced current is generated in the conductor. When it crosses the magnetic field, a current is generated. After electromagnetic induction, the law of alternating current is generated. The rotating magnet is called the rotor, and the fixed group of conductors in a coil wound on an iron core is called the stator. The AC generator converts mechanical energy into electrical energy in the form of alternating current. The smart generator device is designed according to this principle.
表一所示為本電動車智能交流發電機之相對轉速,吾人觀察本表可以輕易看出磁極之數量越多,其發電之功率量越大。若8組磁極之發電機,與1組磁極發電機轉速相同時,其發電機之額定輸出功率為1組磁極發電機之八倍。16組磁極之發電機,與1組磁極發電機轉速相同時,其發電機之額定輸出功率為1組磁極發電機之十六倍。 Table 1 shows the relative speed of the electric vehicle intelligent AC generator. We can easily see from this table that the more magnetic poles there are, the greater the power generated. If the generator with 8 sets of magnetic poles has the same speed as the generator with 1 set of magnetic poles, the rated output power of the generator is eight times that of the generator with 1 set of magnetic poles. If the generator with 16 sets of magnetic poles has the same speed as the generator with 1 set of magnetic poles, the rated output power of the generator is sixteen times that of the generator with 1 set of magnetic poles.
智能電動車交流發電機之高供電功率原則: High power supply principle of smart electric vehicle AC generator:
(1)磁場(轉子)在導線線圈(靜子)中轉動,即如同導線運動切割磁力線一樣,使導線感應出電壓與電流。 (1) The magnetic field (rotor) rotates in the wire coil (static), just like the wire movement cutting the magnetic lines of force, causing the wire to induce voltage and current.
(2)交流發電機使用整流二極體(diode)將交流電整流,而形成脈動直流電。 (2) The AC generator uses a rectifier diode to rectify the AC power to form a pulsating DC power.
(3)若增加磁極對數時,可使電壓輸出脈動幅度減小。 (3) If the number of magnetic pole pairs is increased, the voltage output pulse amplitude can be reduced.
(4)剛開始時,是靠蓄電池的電流入磁場線圈形成強磁而發電,故在低速時發電量多。 (4) At the beginning, the power is generated by the flow of electricity from the battery into the magnetic field coil to form a strong magnet, so the power generation is high at low speeds.
極致續航力智能電動車充電裝置把智能發電機之電能轉換為對智能動力電池充電。電動車的功率轉換器用作不同頻率的DC-DC轉換和DC-AC轉換。DC-DC轉換器又稱「直流斬波器」,用於使用直流電之輔助電子裝置驅動系統。兩象限直流斬波器能把蓄電池的直流電壓轉換為可變的直流電壓,並能將再生制動能量進行反向轉換。DC-AC轉換器通常稱作「逆變器」,用於使用交流電之動力電動機裝置驅動系統,它將蓄電池的直流電轉換為頻率和電壓均可調的交流電電動車。一般使用電壓輸入式逆變器,因其結構簡單又能進行雙向能量轉換。純電動車之輔助電池一般為12V/24V/48V等直流低壓電源,供給車內輔助用電裝置所需之輔助裝置包括:車載信息顯示裝置、動力轉向裝置、導航裝置GPS、空調、照明及除霜裝置、刮水器和收音機等,藉助這些輔助設備來提高電動車的操縱性和人員的舒適性。 The ultimate endurance smart electric vehicle charging device converts the electric energy of the smart generator to charge the smart power battery. The power converter of the electric vehicle is used for DC-DC conversion and DC-AC conversion of different frequencies. The DC-DC converter is also called a "DC chopper" and is used in auxiliary electronic device drive systems that use DC power. The two-quadrant DC chopper can convert the DC voltage of the battery into a variable DC voltage and can reverse the regenerative braking energy. The DC-AC converter is usually called an "inverter" and is used in power motor device drive systems that use AC power. It converts the DC power of the battery into an AC electric vehicle with adjustable frequency and voltage. Generally, a voltage input inverter is used because of its simple structure and bidirectional energy conversion. The auxiliary battery of a pure electric vehicle is generally a 12V/24V/48V DC low-voltage power source, which supplies the auxiliary devices required by the auxiliary power devices in the vehicle, including: vehicle information display device, power steering device, navigation device GPS, air conditioning, lighting and defrosting device, wipers and radio, etc. These auxiliary equipment are used to improve the operability of the electric vehicle and the comfort of the personnel.
智能電動車配置智能電力系統後,藉由「動能回收裝置」 回收動能能源來啟動「智能發電機裝置」產生電能,並充電到「智能蓄電裝置」,當蓄電池殘電量SOC低於額定輸出值60%時,立即適時發電與充電,讓智能電動車具備極致續航力,得以繼續持續行駛,獲致使用者「極致續航里程」之行車需求標準。 After the smart electric vehicle is equipped with a smart power system, the "kinetic energy recovery device" recovers kinetic energy to start the "smart generator device" to generate electricity and charge the "smart storage device". When the battery residual power SOC is lower than 60% of the rated output value, it will immediately generate and charge the battery, so that the smart electric vehicle has extreme endurance and can continue to drive continuously, achieving the user's "ultimate endurance mileage" driving demand standard.
極致續航力智能電動車藉由「動能回收裝置」之回收動能,啟動「智能發電裝置」之豐沛發電,適量「智能蓄電裝置」之充電,提供智能電動車所需之智能電力系統IPS,賦予智能電動車具備不斷電性能,以持續地供應動能之電力,達成極致續航里程之目標。極致續航力智能電動車因具備零污染,為人類提供更為輕便智能、安全舒適之性能效益。 The smart electric vehicle with the ultimate endurance recovers kinetic energy through the "kinetic energy recovery device", activates the "intelligent power generation device" to generate abundant electricity, and charges the "intelligent power storage device" appropriately to provide the smart power system IPS required by the smart electric vehicle, giving the smart electric vehicle an uninterrupted power performance to continuously supply kinetic energy and achieve the goal of the ultimate endurance mileage. The smart electric vehicle with the ultimate endurance has zero pollution and provides humans with more lightweight, intelligent, safe and comfortable performance benefits.
主要目的,提供極致續航力智能電動車智能電力系統及其性能測試方法,藉由迅速完整而優異的全天候工作環境,改善交通運輸之服務品質,獲致更為安全舒適與節約能源之工作環境效益。讓人類邁向寂靜、平順、零汙染的運輸服務效益,達成安全舒適之目標。欲達上述之目的,本發明採行智能電動車智能電力系統設計與製造技術,建置智能電動車智能電力系統性能測試裝備,包括:智能電力系統、智能電力系統處理模組、智能電力測試操作站與運作資料庫。在實施智能電力性能測試過程,依不同任務需求,輸入查詢索引鍵值自智能電力運作資料庫選擇智能電力系統之藉由「動能回收裝置」之回收動能,啟動「智能發電裝置」之發電,「智能蓄電裝置」之充電,賦予智能電動車具備不斷電運作方式、智能電力系統性能測試方式,再由運作資料庫下載到智能電力測 試控制與資料蒐集模組,以及智能電力處理模組,由操作人員自智能電力性能測試操控站輸入智能電力系統軟體,並核對資料檢查和碼,以確認智能電力系統軟體之功能性質。本智能電動車智能電力系統也執行性能測試測試,驗證其在工作環境之服務性能測試。 The main purpose is to provide an intelligent power system for an extremely long-lasting intelligent electric vehicle and its performance testing method, improve the service quality of transportation through a fast, complete and excellent all-weather working environment, and obtain a safer, more comfortable and energy-saving working environment. Let mankind move towards a quiet, smooth and zero-pollution transportation service benefit and achieve the goal of safety and comfort. To achieve the above purpose, the present invention adopts the design and manufacturing technology of the intelligent power system of an intelligent electric vehicle, and builds the performance testing equipment of the intelligent power system of an intelligent electric vehicle, including: an intelligent power system, an intelligent power system processing module, an intelligent power test operation station and an operation database. In the process of implementing the smart power performance test, according to different task requirements, the query index key value is input from the smart power operation database to select the smart power system to recover kinetic energy through the "kinetic energy recovery device", start the "smart power generation device" to generate electricity, and the "smart power storage device" to charge, giving the smart electric vehicle an uninterrupted power operation mode and a smart power system performance test mode, and then downloading from the operation database to the smart power test control and data collection module, as well as the smart power processing module. The operator inputs the smart power system software from the smart power performance test control station and checks the data checksum code to confirm the functional properties of the smart power system software. The smart electric vehicle smart power system also performs performance testing to verify its service performance test in the working environment.
讓操控人員藉由這些快速安全有效的智能電力系統測試技術,驗證與確認智能電力系統之適當性,有效提升研發人員掌握智能電力系統對全天候工作環境之安全性能之測試。 Allow operators to verify and confirm the suitability of smart power systems through these fast, safe and effective smart power system testing technologies, and effectively enhance R&D personnel's ability to master the testing of the safety performance of smart power systems in all-weather working environments.
本發明的工作原理如圖1所示,圖1為本發明實施例一智能電力系統測試系統之功能方塊圖。智能電力系統測試系統又可稱為智能管理系統,其主要包括智能電力系統(10)、智能電力系統測試資訊處理模組(20)、智能電力系統系統運作狀態資料庫(30)、智能電力系統性能測試操作站(40)及智能電動車航行資訊檔(50)等五個部分。 The working principle of the present invention is shown in FIG1, which is a functional block diagram of the first embodiment of the present invention, an intelligent power system test system. The intelligent power system test system can also be called an intelligent management system, which mainly includes five parts: an intelligent power system (10), an intelligent power system test information processing module (20), an intelligent power system system operation status database (30), an intelligent power system performance test operation station (40) and an intelligent electric vehicle navigation information file (50).
智能電力系統測試開始執行時,依需求選擇查詢索引鍵值,自智能電力系統運作狀態資料庫(30)取出智能電力系統型號、智能電力系統運作方式、智能電力系統測試方式等資訊以及相關軟體與參數,由輸出入介面下載到智能電力系統性能測試操作站(40)。資料傳輸器以標準格式輸出,由連接線接入智能電力系統性能測試控制與資料蒐集模組(11),並累加接收之所有資料之檢查和,比較原始檢查和與新計算接收之檢查和。智能電動馬達裝置(12)自智能電力系統性能測試資訊處理模組(20)獲得智能電動馬達裝置(12),開始執行智能電動車航行處理模組(50)獲得智能電動車航行 處理訊號,再執行智能電力系統功能測試,然後量測智能蓄電裝置(15)獲得蓄電池殘電量SOC之數值(16)執行量測智能發電機之轉速rpm值(17),並進行量測量測智能發電機生產之電壓(18)。 When the smart power system test starts to be executed, the search index key value is selected according to the demand, and the smart power system model, smart power system operation mode, smart power system test mode and other information as well as related software and parameters are taken out from the smart power system operation status database (30), and downloaded to the smart power system performance test operation station (40) through the input and output interface. The data transmitter outputs in a standard format and is connected to the smart power system performance test control and data collection module (11) through a connection line, and the checksum of all received data is accumulated, and the original checksum is compared with the newly calculated checksum. The intelligent electric motor device (12) obtains the intelligent electric motor device (12) from the intelligent power system performance test information processing module (20), starts to execute the intelligent electric vehicle navigation processing module (50) to obtain the intelligent electric vehicle navigation processing signal, then executes the intelligent power system function test, and then measures the intelligent power storage device (15) to obtain the value of the battery residual power SOC (16), executes the measurement of the speed rpm value of the intelligent generator (17), and measures the voltage produced by the intelligent generator (18).
智能電力系統性能測試之作業流程如圖2所示,其智能電力系統測試執行步驟為:首先自智能電力系統性能測試操作站(40)輸入查詢條件向智能電力系統運作資料庫查詢取出智能電力系統型號、序號、智能電動車位置、航行時間、航行距離、以及航行速度與相關性能測試(步驟101),然後自智能電力系統性能測試操作站將智能電力系統模式軟體與參數下載至智能電力系統處理模組,將智能電力系統資訊下載至智能電力系統之智能電動車航行處理模組(步驟102),檢查所有軟體均備便後,及供給外電給運動體(步驟103),並檢查供電後之智能電力系統性能測試是否正常(步驟104)。如果正常,則由智能電力系統測試操作站之控制介面啟動智能電力系統(步驟105)。如果不正常,則回報失效碼給測試操作站(步驟109),重新修訂解決問題後重新開始。智能電力系統查核啟動狀態是否正常(步驟106)?如果正常,則由控制介面切換使用智能電力系統之內部電源,並切換資料傳輸系統由內部供電(步驟107),智能電力系統檢查內部供電是否正常(步驟108),如果正常則由控制界面關閉外電供應(步驟110)。如果不正常,則回報失效碼給智能電力系統測試操作站(步驟109),重新修訂解決問題後重新開始。然後自智能電力系統測試操作站下達啟動智能電力系統測試處理模組與智能電力系統之測試指令(步驟111),智能電 力系統處理模組根據初始狀態開始執行智能電力系統運作狀態資料量測,並將結果輸出給智能電力系統所量測之SOC數值、智能發電機轉速(rpm)值、智能發電機輸出電壓值(步驟112),執行智能電力系統性能效益值運算(步驟113)。然後自智能電動車航行資訊處理,獲得智能電動車航行資訊檔,推動智能電力系統性能測試所需之控制訊號(步驟114)。並自智能電力系統測試操作站下達啟動智能電力系統測試處理模組與智能電力系統之測試指令(步驟111),蒐集智能電力系統運作狀態資料傳給資料傳輸接收系統及智能電力系統運作資料庫,一直到符合停止性能測試條件為止(步驟115);最後自運作資料庫讀取智能電力系統運作狀態資料,進行智能電力系統性能測試(步驟116)。 The operation flow of the smart power system performance test is shown in FIG2. The smart power system test execution steps are as follows: first, the query conditions are input from the smart power system performance test operation station (40) to query the smart power system operation database to obtain the smart power system model, serial number, smart electric vehicle location, navigation time, navigation distance, navigation speed and related performance tests (step 101), and then the smart The power system performance test operation station downloads the intelligent power system mode software and parameters to the intelligent power system processing module, and downloads the intelligent power system information to the intelligent electric vehicle navigation processing module of the intelligent power system (step 102). After checking that all software is ready, it supplies external power to the moving body (step 103), and checks whether the intelligent power system performance test after power supply is normal (step 104). If normal, the control interface of the intelligent power system test operation station starts the intelligent power system (step 105). If abnormal, report the failure code to the test operation station (step 109), revise and solve the problem and start again. Does the intelligent power system check whether the startup status is normal (step 106)? If it is normal, the control interface switches to the internal power supply of the smart power system and switches the data transmission system to the internal power supply (step 107). The smart power system checks whether the internal power supply is normal (step 108). If it is normal, the control interface shuts off the external power supply (step 110). If it is not normal, the failure code is reported to the smart power system test operation station (step 109), and the problem is revised and solved before restarting. Then, the test command for starting the smart power system test processing module and the smart power system is issued from the smart power system test operation station (step 111). The smart power system processing module starts to perform the smart power system operation state data measurement according to the initial state, and outputs the result to the SOC value, smart generator speed (rpm) value, and smart generator output voltage value measured by the smart power system (step 112), and performs the smart power system performance benefit value calculation (step 113). Then, the smart electric vehicle navigation information is processed to obtain the smart electric vehicle navigation information file, and the control signal required for the smart power system performance test is driven (step 114). The smart power system test operation station issues a test command to start the smart power system test processing module and the smart power system (step 111), collects the smart power system operation status data and transmits it to the data transmission and receiving system and the smart power system operation database until the performance test stop condition is met (step 115); finally, the smart power system operation status data is read from the operation database to perform the smart power system performance test (step 116).
智能電動車航行資訊檔(50)如圖7A所示,包含:現在時間(月、日、時、分、秒)(51)、啟站位置(經度、緯度、高度)(52)、終站位置(經度、緯度、高度)(53)、啟站出發時間(54)、到達終站時間(55)、智能電動車航行時間(56)、智能電動車航行距離(續航里程)(57)、智能電動車航行速度(公里/小時)(58)、路途紀錄(已經通過之公路編號名稱)(59)等。智能電力系統性能測試資訊格式(60)如圖7B所示,包含:檔頭識別碼(61),智能電力系統識別碼(62)、智能電動機裝置性能測試資訊(63),智能發電機裝置性能測試資訊(64)、動能回收裝置KERD性能測試資訊(65)、智能蓄電裝置性能測試資訊(66)、智能電力系統性能效益值資訊(67)、資料檢查和(68)、檔尾識別碼(69)等資料。其中純電動車智能電力系統識別碼(62)包 含:動能回收裝置型號(621)、動能回收裝置序號(622)、智能電動機裝置識別碼(623)、智能發電裝置識別碼(624)以及智能蓄電裝置識別碼(625)等欄位。 As shown in FIG. 7A , the smart electric vehicle navigation information file (50) includes: current time (month, day, hour, minute, second) (51), starting station location (longitude, latitude, altitude) (52), terminal location (longitude, latitude, altitude) (53), starting departure time (54), terminal arrival time (55), smart electric vehicle navigation time (56), smart electric vehicle navigation distance (endurance mileage) (57), smart electric vehicle navigation speed (kilometer/hour) (58), route record (name of highway number passed) (59), etc. The intelligent power system performance test information format (60) is shown in FIG7B , and includes: a header identifier (61), an intelligent power system identifier (62), intelligent motor device performance test information (63), intelligent generator device performance test information (64), kinetic energy recovery device KERD performance test information (65), intelligent power storage device performance test information (66), intelligent power system performance benefit value information (67), data checksum (68), and a tail identifier (69). The pure electric vehicle intelligent power system identification code (62) includes: kinetic energy recovery device model (621), kinetic energy recovery device serial number (622), intelligent motor device identification code (623), intelligent power generation device identification code (624) and intelligent power storage device identification code (625).
智能電力系統運作狀態資料庫(30)之功能圖如圖8所示,包括:智能電力系統物件輸入處理器(31),處理並回應軟體或智能電力系統運作狀態資料儲存需求;智能電力系統查詢處理器(32),處理並回應操作人員之標的運動狀態資料查詢需求;智能電力系統輸出處理器(33),處理並回應操作人員之智能電力系統運作狀態資料更新需求;智能電力系統索引資料庫(34),儲存資料標籤與索引鍵值;智能電力系統運作狀態資料檔案儲存系統(35),儲存智能電力系統運作狀態資料檔案。將輸入索引轉成資料物件。嵌入式系統之運作狀態資料資料庫(30)亦可自CD-R、DVD-R、硬碟等媒體中讀取智能電力系統運作狀態資料轉成軟體物件。智能電力系統物件輸入處理器(31)解出資料物件之存檔路徑及檔名寫入智能電力系統索引資料庫(34)中。軟體物件存入智能電力系統運作狀態資料庫中的軟體或智能電力系統運作狀態資料檔案儲存系統(35)。經授權之使用者將查詢條件包成查詢軟體物件傳給智能電力系統運作狀態資料庫(30)。智能電力系統查詢處理器(32)將收到的查詢物件轉成結構化查詢語言SQL並向索引資料庫查詢,獲得查詢後之軟體查詢物件,傳給智能電力系統輸出處理器(33)將軟體物件的鍵值及再轉成結構化查詢語言(Structure Query Language,SQL)向智能電力系統索引資料庫(34)查詢。此查詢會回應與此查詢鍵值相同 所有軟體物件的存檔路徑與檔名。智能電力系統輸出處理器(33)依據存檔路徑及檔名找到智能電力系統運作狀態資料檔儲存系統(35)中這些智能電力系統運作狀態資料檔。輸出處理器將取得的智能電力系統運作狀態資料檔傳給智能電力系統測試操作站(40),供使用者進行智能電力系統運作狀態資料之更新與檢核作業。智能電力系統測試軟體與智能電力系統運作狀態資料物件,存入智能電力系統運作狀態資料庫之作業流程,如圖9所示。將輸入索引轉成智能電力系統運作狀態資料物件(步驟310)之後,再將來自各途徑所獲得之智能電力系統運作狀態資料轉成資料物件(步驟311)。亦可自儲存媒體CD-R、DVD-R或MO等讀取之參數轉為參數物件(步驟312)。智能電力系統資料庫中之參數輸入處理器解出智能電力系統運作狀態資料物件之存檔路徑及檔名寫入索引資料庫之中(步驟313)。運動狀態資料物件存入智能電力系統資料庫中之智能電力系統運作狀態資料檔案儲存系統(步驟314)。 The functional diagram of the intelligent power system operation state database (30) is shown in FIG8 , and includes: an intelligent power system object input processor (31) for processing and responding to the storage requirements of the software or intelligent power system operation state data; an intelligent power system query processor (32) for processing and responding to the target motion state data query requirements of the operator; an intelligent power system output processor (33) for processing and responding to the intelligent power system operation state data update requirements of the operator; an intelligent power system index database (34) for storing data tags and index key values; and an intelligent power system operation state data file storage system (35) for storing the intelligent power system operation state data file. The input index is converted into a data object. The embedded system operation status data database (30) can also read the intelligent power system operation status data from CD-R, DVD-R, hard disk and other media and convert it into a software object. The intelligent power system object input processor (31) extracts the storage path and file name of the data object and writes it into the intelligent power system index database (34). The software object is stored in the software in the intelligent power system operation status database or the intelligent power system operation status data file storage system (35). The authorized user packages the query condition into a query software object and transmits it to the intelligent power system operation status database (30). The smart power system query processor (32) converts the received query object into structured query language SQL and queries the index database. The obtained software query object is transmitted to the smart power system output processor (33) to convert the key value of the software object into structured query language (SQL) and query the smart power system index database (34). This query will respond to the storage path and file name of all software objects with the same query key value. The smart power system output processor (33) finds these smart power system operation status data files in the smart power system operation status data file storage system (35) according to the storage path and file name. The output processor transmits the acquired smart power system operation status data file to the smart power system test operation station (40) for the user to update and verify the smart power system operation status data. The operation flow of the smart power system test software and the smart power system operation status data object stored in the smart power system operation status database is shown in FIG9. After the input index is converted into the smart power system operation status data object (step 310), the smart power system operation status data obtained from various paths is converted into a data object (step 311). The parameters read from the storage media CD-R, DVD-R or MO can also be converted into parameter objects (step 312). The parameter input processor in the smart power system database extracts the archive path and file name of the smart power system operation status data object and writes it into the index database (step 313). The motion status data object is stored in the smart power system operation status data file storage system in the smart power system database (step 314).
智能電力系統資料庫查詢取出之作業流程如圖10所示,將此索引鍵值傳至查詢器(步驟320)。智能電力系統資料庫之查詢處理器(32)將傳入之索引鍵值轉成結構化查詢語言SQL向智能電力系統資料庫進行查詢(步驟321)。此查詢會回應與此鍵值相同所有軟體物件的存檔路徑以及檔名(步驟322)。輸出處理器依據存檔路徑以及檔名找到軟體檔案儲存系統的軟體與參數檔(步驟323),輸出處理器(33)將取得之軟體檔傳給智能電力系統性能測試操作站(40)處理。 The operation flow of querying and retrieving the smart power system database is shown in Figure 10. The index key value is transmitted to the query device (step 320). The query processor (32) of the smart power system database converts the input index key value into the structured query language SQL to query the smart power system database (step 321). This query will respond to the archive path and file name of all software objects with the same key value (step 322). The output processor finds the software and parameter files of the software file storage system according to the archive path and file name (step 323), and the output processor (33) transmits the obtained software file to the smart power system performance test operation station (40) for processing.
綜合上述,根據本發明所提供之智能電力系統及其性能測試方法,可讓智能電力系統操作人員者藉由這些快速有效提升智能電力系統之安全服務品質,因此,本發明為一可快速執行、限制小、及務實可用之方法。 In summary, the smart power system and its performance testing method provided by the present invention can allow smart power system operators to quickly and effectively improve the safety service quality of the smart power system. Therefore, the present invention is a method that can be quickly executed, has few restrictions, and is practical and applicable.
10:極致續航力智能電動車智能電力系統 10: Intelligent power system for smart electric vehicles with ultimate endurance
11:智能電力系統性能測試控制與資料蒐集模組 11: Intelligent power system performance test control and data collection module
12:智能電動馬達裝置 12: Intelligent electric motor device
13:智能發電機裝置 13: Smart generator device
14:動能回收裝置KERD 14: Kinetic Energy Recovery Device KERD
15:智能蓄電裝置 15: Intelligent power storage device
16:蓄電池殘電量量測值 16: Battery residual power measurement value
17:智能發電機轉速 17: Intelligent generator speed
18:智能發電機輸出電壓 18: Smart generator output voltage
20:智能電力系統性能測試資訊處理模組 20: Intelligent power system performance test information processing module
30:智能電力系統運作狀態資料庫 30: Intelligent power system operation status database
40:智能電力系統性能測試操作站 40: Intelligent power system performance test operation station
50:智能電動車航行資訊檔 50: Intelligent electric vehicle navigation information file
Claims (10)
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| CN102582447A (en) * | 2012-02-13 | 2012-07-18 | 北京长城华冠汽车技术开发有限公司 | Method capable of adjusting recovery proportion of braking force of electric vehicle |
| CN103879296A (en) * | 2012-12-21 | 2014-06-25 | 王久龙 | Electric car with automatic kinetic-energy balancing generator |
| TW201605665A (en) * | 2014-08-13 | 2016-02-16 | 廖和宥 | The system of freewheeling kinetic energy recovery of a vehicle and control method thereof |
| TW201720687A (en) * | 2015-12-02 | 2017-06-16 | 財團法人車輛研究測試中心 | Energy charge controller, energy charge controlling system and method thereof |
| US20180372200A1 (en) * | 2015-12-15 | 2018-12-27 | Dana Limited | Control strategies for hybrid electric powertrain configurations with a ball variator used as a powersplit e-cvt |
| TWI721874B (en) * | 2020-04-27 | 2021-03-11 | 三陽工業股份有限公司 | Kinetic energy recovery method of electric vehicle |
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| CN102582447A (en) * | 2012-02-13 | 2012-07-18 | 北京长城华冠汽车技术开发有限公司 | Method capable of adjusting recovery proportion of braking force of electric vehicle |
| CN103879296A (en) * | 2012-12-21 | 2014-06-25 | 王久龙 | Electric car with automatic kinetic-energy balancing generator |
| TW201605665A (en) * | 2014-08-13 | 2016-02-16 | 廖和宥 | The system of freewheeling kinetic energy recovery of a vehicle and control method thereof |
| TW201720687A (en) * | 2015-12-02 | 2017-06-16 | 財團法人車輛研究測試中心 | Energy charge controller, energy charge controlling system and method thereof |
| US20180372200A1 (en) * | 2015-12-15 | 2018-12-27 | Dana Limited | Control strategies for hybrid electric powertrain configurations with a ball variator used as a powersplit e-cvt |
| TWI721874B (en) * | 2020-04-27 | 2021-03-11 | 三陽工業股份有限公司 | Kinetic energy recovery method of electric vehicle |
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