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TWI851295B - Developer composition, method of forming pattern, and method of manufacturing semiconductor device - Google Patents

Developer composition, method of forming pattern, and method of manufacturing semiconductor device Download PDF

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TWI851295B
TWI851295B TW112123237A TW112123237A TWI851295B TW I851295 B TWI851295 B TW I851295B TW 112123237 A TW112123237 A TW 112123237A TW 112123237 A TW112123237 A TW 112123237A TW I851295 B TWI851295 B TW I851295B
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developer composition
weight percent
film
carbon atoms
photoresist
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TW112123237A
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TW202401176A (en
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林雯翎
高聖淵
廖元利
吳東餘
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達興材料股份有限公司
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Abstract

The present disclosure provides a developer composition, a method of forming patterns and a method of manufacturing a semiconductor device using the developer composition. The developer composition consists of or includes N,N-diethylformamide.

Description

顯影劑組成物、圖案形成方法及半導體裝置的製造方法Developer composition, pattern forming method and method for manufacturing semiconductor device

本發明是有關於一種顯影劑組成物、一種圖案形成方法及一種半導體裝置的製造方法,且特別是有關於由N,N-二乙基甲醯胺組成或包括N,N-二乙基甲醯胺的顯影劑組成物及使用所述顯影劑組成物的圖案形成方法與半導體裝置的製造方法。The present invention relates to a developer composition, a pattern forming method and a method for manufacturing a semiconductor device, and in particular to a developer composition composed of or including N,N-diethylformamide, a pattern forming method using the developer composition and a method for manufacturing a semiconductor device.

隨著近年來半導體技術的提升,積體電路上置入的電晶體數量增加,微縮晶片的技術須不斷被突破,細微圖案的製作方法成為重要關鍵。With the advancement of semiconductor technology in recent years, the number of transistors placed in integrated circuits has increased, and the technology for miniaturizing chips must be constantly improved. The method of making fine patterns has become an important key.

製作細微圖案所使用的顯影液經常使用化學溶劑,而隨著晶片需求增加,這些化學溶劑的使用量對於環境帶來的影響已難以忽視。The developer used to produce fine patterns often uses chemical solvents. As the demand for chips increases, the impact of the use of these chemical solvents on the environment has become difficult to ignore.

因此,在維持良好顯影表現的前提下,如何提高顯影劑的環境友善度、提高顯影速率並降低膜損失率為目前本領域的技術人員所欲解決的問題。Therefore, under the premise of maintaining good developing performance, how to improve the environmental friendliness of the developer, increase the developing rate and reduce the film loss rate are the problems that the technical personnel in this field want to solve.

有鑑於此,本發明提供一種顯影劑組成物、圖案形成方法及半導體裝置的製造方法,其中顯影速率可有效地提升,從而減少破膜時間,同時降低膜損失率而在曝光區與非曝光區有良好的顯影對比,有效保留浮凸圖案,並且對環境友善。In view of this, the present invention provides a developer composition, a pattern forming method and a method for manufacturing a semiconductor device, wherein the developing rate can be effectively improved, thereby reducing the film breaking time, while reducing the film loss rate and having a good developing contrast between the exposed area and the non-exposed area, effectively retaining the embossed pattern, and being environmentally friendly.

本發明提供一種顯影劑組成物,由N,N-二乙基甲醯胺組成。The present invention provides a developer composition consisting of N,N-diethylformamide.

本發明提供一種顯影劑組成物,包括:N,N-二乙基甲醯胺;及下述式(1)所示的環酮化合物: 式(1) 式(1)中,n為1至4的整數, 其中以所述顯影劑組成物的總重量計,N,N-二乙基甲醯胺的含量為35重量百分比或大於35重量百分比且所述顯影劑組成物的pH介於5至9的範圍。 The present invention provides a developer composition, comprising: N,N-diethylformamide; and a cyclic ketone compound represented by the following formula (1): Formula (1) In formula (1), n is an integer from 1 to 4, wherein the content of N,N-diethylformamide is 35 weight percent or greater based on the total weight of the developer composition and the pH of the developer composition is in the range of 5 to 9.

在本發明的一實施例中,上述的顯影劑組成物實質上不包含水。In one embodiment of the present invention, the developer composition does not substantially contain water.

本發明提供一種顯影劑組成物,由N,N-二乙基甲醯胺及下述式(1)所示的環酮化合物組成: 式(1) 式(1)中,n為1至4的整數, 其中以所述顯影劑組成物的總重量計,N,N-二乙基甲醯胺的含量為35重量百分比或大於35重量百分比且所述顯影劑組成物的pH介於5至9的範圍。 The present invention provides a developer composition, which is composed of N,N-diethylformamide and a cyclic ketone compound represented by the following formula (1): Formula (1) In formula (1), n is an integer from 1 to 4, wherein the content of N,N-diethylformamide is 35 weight percent or greater based on the total weight of the developer composition and the pH of the developer composition is in the range of 5 to 9.

在本發明的一實施例中,上述的顯影劑組成物的顯影速率為0.6μm/s以上。In one embodiment of the present invention, the developing rate of the developer composition is above 0.6 μm/s.

在本發明的一實施例中,其中使用所述顯影劑組成物顯影後的膜的膜損失率為20%或小於20%。In one embodiment of the present invention, the film loss rate of the film developed using the developer composition is 20% or less.

在本發明的一實施例中,其中N,N-二乙基甲醯胺的含量為55重量百分比或大於55重量百分比。In one embodiment of the present invention, the content of N,N-diethylformamide is 55 weight percent or greater.

在本發明的一實施例中,其中N,N-二乙基甲醯胺的含量為85重量百分比或大於85重量百分比。In one embodiment of the present invention, the content of N,N-diethylformamide is 85 weight percent or greater.

本發明提供一種圖案形成方法,包括:使用感光性樹脂組成物於基材上形成光阻膜;對所述光阻膜進行曝光;以及利用如上所述的顯影劑組成物對所述光阻膜進行顯影,以在所述基材上形成光阻圖案。The present invention provides a pattern forming method, comprising: using a photosensitive resin composition to form a photoresist film on a substrate; exposing the photoresist film; and using the developer composition as described above to develop the photoresist film to form a photoresist pattern on the substrate.

在本發明的一實施例中,上述的感光性樹脂組成物包含具有由下式(2)所示結構單元的聚醯亞胺前驅物: 式(2) 式(2)中,X表示4價的有機基,Y表示2價的有機基,R 1及R 2各自獨立地表示氫或者1價的有機基。 In one embodiment of the present invention, the photosensitive resin composition comprises a polyimide precursor having a structural unit represented by the following formula (2): Formula (2) In formula (2), X represents a tetravalent organic group, Y represents a divalent organic group, and R1 and R2 each independently represent hydrogen or a monovalent organic group.

在本發明的一實施例中,X選自由以下取代基組成的群組: 其中R 3各自獨立地表示氫、含1~10個碳原子之烷基、含2~10個碳原子之烯基或含2~10個碳原子之炔基,且 *為鍵接點。 In one embodiment of the present invention, X is selected from the group consisting of the following substituents: Wherein R 3 each independently represents hydrogen, an alkyl group containing 1 to 10 carbon atoms, an alkenyl group containing 2 to 10 carbon atoms, or an alkynyl group containing 2 to 10 carbon atoms, and * is a bond point.

在本發明的一實施例中,Y選自由以下取代基組成的群組: 其中R 3各自獨立地表示氫、含1~10個碳原子之烷基、含2~10個碳原子之烯基或含2~10個碳原子之炔基,且 *為鍵接點。 In one embodiment of the present invention, Y is selected from the group consisting of the following substituents: Wherein R 3 each independently represents hydrogen, an alkyl group containing 1 to 10 carbon atoms, an alkenyl group containing 2 to 10 carbon atoms, or an alkynyl group containing 2 to 10 carbon atoms, and * is a bond point.

在本發明的一實施例中,R 1及R 2中的至少一者由下式(3)所示: 式(3) 其中R 4、R 5、R 6各自獨立地為氫或含1~3個碳原子的烷基, Z為二價有機基,且 *為鍵接點。 In one embodiment of the present invention, at least one of R1 and R2 is represented by the following formula (3): Formula (3) wherein R 4 , R 5 , and R 6 are each independently hydrogen or an alkyl group containing 1 to 3 carbon atoms, Z is a divalent organic group, and * is a bonding point.

本發明提供一種半導體裝置的製造方法,包括:使用感光性樹脂組成物於基材上形成光阻膜;將光罩置於所述光阻膜上方使所述光阻膜未被所述光罩遮蔽的部分曝光;利用如上所述的顯影劑組成物對所述光阻膜進行顯影,以在所述基材上形成浮凸的光阻圖案;以及加熱所述光阻圖案以使所述光阻圖案硬化。The present invention provides a method for manufacturing a semiconductor device, comprising: forming a photoresist film on a substrate using a photosensitive resin composition; placing a photomask above the photoresist film to expose the portion of the photoresist film not shielded by the photomask; developing the photoresist film using the developer composition as described above to form a convex photoresist pattern on the substrate; and heating the photoresist pattern to harden the photoresist pattern.

在本發明的一實施例中,半導體裝置的製造方法更包括在使所述光阻膜未被所述光罩遮蔽的部分曝光後,烘烤所述光阻膜。In one embodiment of the present invention, the method for manufacturing a semiconductor device further includes baking the photoresist film after exposing the portion of the photoresist film that is not shielded by the photomask.

在本發明的一實施例中,其中對所述光阻膜進行顯影的方法包括噴霧式顯影(Spray Development)或水坑式顯影(Puddle Development)。In one embodiment of the present invention, the method of developing the photoresist film includes spray development or puddle development.

在本發明的一實施例中,半導體裝置的製造方法更包括在使所述光阻膜顯影後,加熱所述光阻圖案以使所述光阻圖案流平。In one embodiment of the present invention, the method for manufacturing a semiconductor device further includes heating the photoresist pattern to level the photoresist pattern after developing the photoresist film.

基於上述,本發明提供包括N,N-二乙基甲醯胺或由N,N-二乙基甲醯胺組成的顯影劑組成物,使用上述顯影劑組成物的圖案形成方法及半導體裝置的製造方法,其中顯影速率可有效地提升並減少破膜時間,同時具有低膜損失率,並且對環境友善。Based on the above, the present invention provides a developer composition comprising N,N-diethylformamide or composed of N,N-diethylformamide, a pattern forming method using the developer composition, and a method for manufacturing a semiconductor device, wherein the developing rate can be effectively improved and the film breaking time can be reduced, while having a low film loss rate and being environmentally friendly.

以下,對本發明的例示實施例詳細地進行說明。本發明並不限定於例示實施例,可於其主旨之範圍內進行各種變化而實施。於本說明書中,各數值範圍之上限值及下限值可任意進行組合。 顯影劑組成物 Hereinafter, the exemplary embodiments of the present invention will be described in detail. The present invention is not limited to the exemplary embodiments, and can be implemented in various ways within the scope of the gist thereof. In this specification, the upper limit and lower limit of each numerical range can be arbitrarily combined. < Developer composition >

在例示實施例中,顯影劑組成物由N,N-二乙基甲醯胺組成。換句話說,本實施例的顯影劑組成物僅包括N,N-二乙基甲醯胺此單一組分而無其他組分。本發明的發明人驚訝地發現單獨使用N,N-二乙基甲醯胺作為顯影劑組成物對感光性樹脂形成的膜進行顯影時,顯影速率明顯提升、圖案開始顯現之顯影時間(破膜時間)縮短,且有較低之膜損失率。In the exemplary embodiment, the developer composition is composed of N,N-diethylformamide. In other words, the developer composition of this embodiment includes only N,N-diethylformamide as a single component and no other components. The inventors of the present invention surprisingly found that when N,N-diethylformamide is used alone as a developer composition to develop a film formed by a photosensitive resin, the development rate is significantly improved, the development time (film breaking time) for the pattern to begin to appear is shortened, and there is a lower film loss rate.

在本說明書中,顯影速率是使用顯影劑組成物對感光性樹脂形成的膜的未曝光部分進行顯影並根據下式計算得到的數值: 顯影速率 = 未曝光部分顯影前後的厚度差異/ 顯影時間。 In this specification, the development rate is a value calculated by developing the unexposed portion of a film formed of a photosensitive resin using a developer composition according to the following formula: Development rate = thickness difference before and after development of the unexposed portion / development time.

在例示實施例中,由N,N-二乙基甲醯胺組成的顯影劑組成物的顯影速率可為0.6μm/s或大於0.6μm/s,例如0.7μm/s或大於0.7μm/s、0.8μm/s或大於0.8μm/s、0.9μm/s或大於0.9μm/s、1.0μm/s或大於1.0μm/s、1.1μm/s或大於1.1μm/s、1.2μm/s或大於1.2μm/s、1.3μm/s或大於1.3μm/s、1.4μm/s或大於1.4μm/s、1.5μm/s或大於1.5μm/s。In an exemplary embodiment, the development rate of the developer composition consisting of N,N-diethylformamide may be 0.6 μm/s or greater, for example, 0.7 μm/s or greater, 0.8 μm/s or greater, 0.9 μm/s or greater, 1.0 μm/s or greater, 1.1 μm/s or greater, 1.2 μm/s or greater, 1.3 μm/s or greater, 1.4 μm/s or greater, 1.5 μm/s or greater.

在本說明書中,膜損失率是使用顯影劑組成物對感光性樹脂形成的膜的曝光部分進行顯影並根據下式計算得到性質: 膜損失率 = 曝光部分顯影前後的厚度差異 / 曝光部分顯影前的厚度*100%。 In this specification, the film loss rate is a property calculated by developing the exposed portion of a film formed by a photosensitive resin using a developer composition and using the following formula: Film loss rate = thickness difference of the exposed portion before and after development / thickness of the exposed portion before development * 100%.

在例示實施例中,由N,N-二乙基甲醯胺組成的顯影劑組成物的膜損失率可為25%或小於25%、20%或小於20%、19%或小於19%、18%或小於18%、17%或小於17%、16%或小於16%、15%或小於15%、14%或小於14%、13%或小於13%、12%或小於12%、11%或小於11%、10%或小於10%、9%或小於9%、8%或小於8%、7%或小於7%、6%或小於6%、5%或小於5%、4%或小於4%、3%或小於3%、2%或小於2%、1%或小於1%。較佳地,由N,N-二乙基甲醯胺組成的顯影劑組成物的膜損失率可為20%或小於20%。更佳地,由N,N-二乙基甲醯胺組成的顯影劑組成物的膜損失率可為15%或小於15%。最佳地,由N,N-二乙基甲醯胺組成的顯影劑組成物的膜損失率由於顯影膜厚的差異在量測誤差範圍(±0.1μm)內而可為0%。In exemplary embodiments, the film loss rate of the developer composition composed of N,N-diethylformamide may be 25% or less, 20% or less, 19% or less, 18% or less, 17% or less, 16% or less, 15% or less, 14% or less, 13% or less, 12% or less, 11% or less, 10% or less, 9% or less, 8% or less, 7% or less, 6% or less, 5% or less, 4% or less, 3% or less, 2% or less, 1% or less, or 1%. Preferably, the film loss rate of the developer composition composed of N,N-diethylformamide may be 20% or less. More preferably, the film loss rate of the developer composition composed of N,N-diethylformamide may be 15% or less. Most preferably, the film loss rate of the developer composition composed of N,N-diethylformamide may be 0% because the difference in the thickness of the developed film is within the measurement error range (±0.1 μm).

在例示實施例中,顯影劑組成物包括N,N-二乙基甲醯胺及下述式(1)所示的環酮化合物: 式(1) 式(1)中,n為1至4的整數,例如1、2、3或4。 In the exemplary embodiment, the developer composition includes N,N-diethylformamide and a cyclic ketone compound represented by the following formula (1): Formula (1) In formula (1), n is an integer from 1 to 4, for example, 1, 2, 3 or 4.

在例示實施例中,顯影劑組成物的pH介於5至9的範圍,例如pH5或大於pH5、pH6或大於pH6、pH8或小於pH8或者pH9或小於pH9。由於本發明的顯影劑組成物的pH介於5至9的範圍,因此相較於傳統使用的強鹼顯影劑,對於環境更加友善。In the exemplary embodiment, the pH of the developer composition is in the range of 5 to 9, such as pH 5 or greater, pH 6 or greater, pH 8 or less, or pH 9 or less. Since the pH of the developer composition of the present invention is in the range of 5 to 9, it is more environmentally friendly than the traditionally used strong alkaline developers.

在例示實施例中,以顯影劑組成物的總重量計,N,N-二乙基甲醯胺的含量可為35重量百分比或大於35重量百分比,較佳地,55重量百分比或大於55重量百分比,更佳地,85重量百分比或大於85重量百分比。舉例而言,以顯影劑組成物的總重量計,N,N-二乙基甲醯胺的含量可為60重量百分比或大於60重量百分比、70重量百分比或大於70重量百分比、80重量百分比或大於80重量百分比。In the exemplary embodiment, based on the total weight of the developer composition, the content of N,N-diethylformamide may be 35 weight percent or more, preferably, 55 weight percent or more, and more preferably, 85 weight percent or more. For example, based on the total weight of the developer composition, the content of N,N-diethylformamide may be 60 weight percent or more, 70 weight percent or more, 80 weight percent or more.

在例示實施例中,以顯影劑組成物的總重量計,由式(1)所示的環酮化合物的含量可為65重量百分比或小於65重量百分比,較佳地,45重量百分比或小於45重量百分比,更佳地,15重量百分比或小於15重量百分比。舉例而言,以顯影劑組成物的總重量計,由式(1)所示的環酮化合物的含量可為60重量百分比或小於60重量百分比、50重量百分比或小於50重量百分比、40重量百分比或小於40重量百分比、30重量百分比或小於30重量百分比、20重量百分比或小於20重量百分比、10重量百分比或小於10重量百分比。In the exemplary embodiment, the content of the cyclic ketone compound represented by formula (1) may be 65 weight percent or less, preferably 45 weight percent or less, and more preferably 15 weight percent or less, based on the total weight of the developer composition. For example, the content of the cyclic ketone compound represented by formula (1) may be 60 weight percent or less, 50 weight percent or less, 40 weight percent or less, 30 weight percent or less, 20 weight percent or less, or 10 weight percent or less, based on the total weight of the developer composition.

在例示實施例中,顯影劑組成物可僅由N,N二乙基甲醯胺及式(1)所示的環酮化合物組成而不包含其他添加劑。In an exemplary embodiment, the developer composition may consist only of N,N-diethylformamide and the cyclic ketone compound represented by formula (1) without any other additives.

在例示實施例中,本發明的顯影劑可在不影響功效的情況下更包含其他添加劑。例示的添加劑包括,但不限於腐蝕抑制劑、介面活性劑、溶劑等。In the exemplary embodiment, the developer of the present invention may further include other additives without affecting the efficacy. Exemplary additives include, but are not limited to, corrosion inhibitors, surfactants, solvents, etc.

在例示實施例中,顯影劑組成物可實質上不包含水。在本說明書中,「實質上不包含水」是指顯影劑組成物未額外添加水,但未特別排除顯影劑組成物的原料中所含的水分或環境中造成的水分。舉例來說,以顯影劑組成物的總重量計,水的含量可小於0.1重量百分比,例如0.01重量百分比。In the exemplary embodiment, the developer composition may not substantially contain water. In this specification, "not substantially containing water" means that the developer composition does not contain additional water, but does not specifically exclude the moisture contained in the raw materials of the developer composition or the moisture caused by the environment. For example, the water content may be less than 0.1 weight percent, such as 0.01 weight percent, based on the total weight of the developer composition.

本發明的顯影劑組成物通過同時包括N,N-二乙基甲醯胺與式(1)所示的環酮化合物而在進行顯影時,顯影速率明顯提升、圖案開始顯現之顯影時間(破膜時間)縮短,並有較低的膜損失率。The developer composition of the present invention comprises N,N-diethylformamide and the cyclic ketone compound represented by formula (1) at the same time, so that when developing, the developing rate is significantly improved, the developing time (film breaking time) for the pattern to begin to appear is shortened, and there is a lower film loss rate.

在例示實施例中,顯影劑組成物的顯影速率可為0.6μm/s或大於0.6μm/s,例如0.7μm/s或大於0.7μm/s、0.8μm/s或大於0.8μm/s、0.9μm/s或大於0.9μm/s、1.0μm/s或大於1.0μm/s、1.1μm/s或大於1.1μm/s、1.2μm/s或大於1.2μm/s、1.3μm/s或大於1.3μm/s、1.4μm/s或大於1.4μm/s、1.5μm/s或大於1.5μm/s。In exemplary embodiments, the developer composition may have a development rate of 0.6 μm/s or greater, for example, 0.7 μm/s or greater, 0.8 μm/s or greater, 0.9 μm/s or greater, 1.0 μm/s or greater, 1.1 μm/s or greater, 1.2 μm/s or greater, 1.3 μm/s or greater, 1.4 μm/s or greater, 1.5 μm/s or greater.

在例示實施例中,顯影劑組成物的膜損失率可為25%或小於25%、20%或小於20%、19%或小於19%、18%或小於18%、17%或小於17%、16%或小於16%、15%或小於15%、14%或小於14%、13%或小於13%、12%或小於12%、11%或小於11%、10%或小於10%、9%或小於9%、8%或小於8%、7%或小於7%、6%或小於6%、5%或小於5%、4%或小於4%、3%或小於3%、2%或小於2%、1%或小於1%。較佳地,顯影劑組成物的膜損失率可為20%或小於20%。更佳地,顯影劑組成物的膜損失率可為15%或小於15%。 圖案形成方法與半導體裝置的製造方法 In exemplary embodiments, the film loss rate of the developer composition may be 25% or less, 20% or less, 19% or less, 18% or less, 17% or less, 16% or less, 15% or less, 14% or less, 13% or less, 12% or less, 11% or less, 10% or less, 9% or less, 8% or less, 7% or less, 6% or less, 5% or less, 4% or less, 3% or less, 2% or less, 1% or less. Preferably, the film loss rate of the developer composition may be 20% or less. More preferably, the film loss rate of the developer composition may be 15% or less. < Pattern forming method and semiconductor device manufacturing method >

在例示實施例中提供一種用於製造半導體裝置的圖案形成方法,包括:使用感光性樹脂組成物於基材上形成光阻膜;對所述光阻膜進行曝光;以及利用本發明的顯影劑組成物對所述光阻膜進行顯影,以在所述基材上形成光阻圖案。In an exemplary embodiment, a pattern forming method for manufacturing a semiconductor device is provided, comprising: forming a photoresist film on a substrate using a photosensitive resin composition; exposing the photoresist film; and developing the photoresist film using the developer composition of the present invention to form a photoresist pattern on the substrate.

在例示實施例中,於基材上形成光阻膜的方法沒有特別的限制,例如以旋轉塗法、噴塗法、或滾輪塗佈法等的塗佈方法將感光性樹脂組成物施加於基材上。In the exemplary embodiment, the method of forming the photoresist film on the substrate is not particularly limited. For example, the photosensitive resin composition is applied to the substrate by a coating method such as spin coating, spray coating, or roller coating.

在例示實施例中,基材沒有特別的限制,例如是玻璃基材、矽晶圓(wafer)基材、陶瓷基材、或石英基材。In the exemplary embodiment, the substrate is not particularly limited, and may be, for example, a glass substrate, a silicon wafer substrate, a ceramic substrate, or a quartz substrate.

在例示實施例中,感光性樹脂組成物可包含聚醯亞胺前驅物、光聚合起始劑及(甲基)丙烯酸酯類化合物。 聚醯亞胺 前驅物 In an exemplary embodiment, the photosensitive resin composition may include a polyimide precursor, a photopolymerization initiator, and a (meth) acrylate compound .

在例示實施例中,聚醯亞胺前驅物具有由下式(2)所示的結構單元: 式(2) 式(2)中,X表示4價的有機基,Y表示2價的有機基,R 1及R 2各自獨立地表示氫或者1價的有機基。 In an exemplary embodiment, the polyimide precursor has a structural unit represented by the following formula (2): Formula (2) In formula (2), X represents a tetravalent organic group, Y represents a divalent organic group, and R1 and R2 each independently represent hydrogen or a monovalent organic group.

在例示實施例中,X選自由以下取代基組成的群組: 其中R 3各自獨立地表示氫、含1~10個碳原子之烷基、含2~10個碳原子之烯基或含2~10個碳原子之炔基,且 *為鍵接點。 In exemplary embodiments, X is selected from the group consisting of the following substituents: Wherein R 3 each independently represents hydrogen, an alkyl group containing 1 to 10 carbon atoms, an alkenyl group containing 2 to 10 carbon atoms, or an alkynyl group containing 2 to 10 carbon atoms, and * is a bond point.

在例示實施例中,Y選自由以下取代基所組成的群組: 其中R 3各自獨立地表示氫、含1~10個碳原子之烷基、含2~10個碳原子之烯基或含2~10個碳原子之炔基,且 *為鍵接點。 In exemplary embodiments, Y is selected from the group consisting of the following substituents: Wherein R 3 each independently represents hydrogen, an alkyl group containing 1 to 10 carbon atoms, an alkenyl group containing 2 to 10 carbon atoms, or an alkynyl group containing 2 to 10 carbon atoms, and * is a bond point.

作為式(2)中的R 1及R 2的一價有機基,可列舉含1-20個碳原子的烷基、含2-20個碳原子的烯基,亦可含有酯鍵、醚鍵、羰鍵、醯胺鍵、胺基甲酸酯鍵等鍵。另外,一價有機基可具有取代基,作為取代基,可列舉鹵素原子、羥基、烷氧基等。 As the monovalent organic group of R1 and R2 in formula (2), there can be exemplified an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, and may also contain an ester bond, an ether bond, a carbonyl bond, an amide bond, a carbamate bond, etc. In addition, the monovalent organic group may have a substituent, and as the substituent, there can be exemplified a halogen atom, a hydroxyl group, an alkoxy group, etc.

在例示實施例中,R 1及R 2中的至少一者由下式(3)所示: 式(3) 其中R 4、R 5、R 6各自獨立地為氫或含1~3個碳原子的烷基, Z為二價有機基,且 *為鍵接點。 In the exemplary embodiment, at least one of R1 and R2 is represented by the following formula (3): Formula (3) wherein R 4 , R 5 , and R 6 are each independently hydrogen or an alkyl group containing 1 to 3 carbon atoms, Z is a divalent organic group, and * is a bonding point.

作為式(3)中的Z的二價有機基,可列舉伸烷基或伸芳基,例如但不限於伸甲基、伸乙基或伸丙基。另外,上述二價有機基中的一或多個-CH 2-可經-O-或-COO-置換。 The divalent organic group Z in formula (3) may be an alkylene group or an arylene group, such as but not limited to a methylene group, an ethylene group or a propylene group. In addition, one or more -CH2- in the above divalent organic group may be replaced by -O- or -COO-.

在本說明書中,烷基可例如為但不限於甲基、乙基、丙基、異丙基、丁基、第二丁基、第三丁基或戊基。In the present specification, the alkyl group may be, for example but not limited to, methyl, ethyl, propyl, isopropyl, butyl, sec-butyl, t-butyl or pentyl.

在本說明書中,烯基可例如為但不限於乙烯基、丙烯基、異丙烯基、丁烯基或戊烯基。In the present specification, the alkenyl group may be, for example but not limited to, ethenyl, propenyl, isopropenyl, butenyl or pentenyl.

在本說明書中,炔基可例如為但不限於乙炔基、丙炔基、丁炔基或戊炔基。 光聚合起始劑 In the present specification, the alkynyl group may be, for example, but not limited to, ethynyl, propynyl, butynyl or pentynyl. Photopolymerization Initiator

在例示實施例中,光聚合起始劑沒有特別限制。適用的光聚合起始劑例如可列舉為:1-苯基-1,2-丙二酮-2-(鄰苯甲醯基)肟、1-苯基-1,2-丁二酮-2-(鄰甲氧基羰基)肟、1-苯基-1,2-丙二酮-2-(鄰甲氧基羰基)肟、1-苯基-1,2-丙二酮-2-(鄰乙氧基羰基)肟、1-苯基-3-乙氧基丙三酮-2-(鄰苯甲醯基)肟、1,3二苯基丙三酮-2-(鄰乙氧基羰基)肟、Irgacure OXE03(巴斯夫日本有限公司)、TR-PBG3057(常州強力電子新材料股份有限公司製造,商品名)、TR-PBG3009(常州強力電子新材料股份有限公司製造,商品名)、TR-PBG363(常州強力電子新材料股份有限公司製造,商品名)、TR-PBG314(常州強力電子新材料股份有限公司製造,商品名)、TR-PBG326(常州強力電子新材料股份有限公司製造,商品名)、TR-PBG346(常州強力電子新材料股份有限公司製造,商品名)、TR-PBG358(常州強力電子新材料股份有限公司製造,商品名)等肟類。但本發明不以此為限。In the exemplary embodiment, the photopolymerization initiator is not particularly limited. Suitable photopolymerization initiators include, for example, 1-phenyl-1,2-propanedione-2-(o-benzoyl)oxime, 1-phenyl-1,2-butanedione-2-(o-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime, 1-phenyl-3-ethoxypropanetrione-2-(o-benzoyl)oxime, 1,3-diphenylpropanetrione-2-(o-ethoxycarbonyl)oxime, Irgacure OXE03 (BASF Japan Co., Ltd.), TR-PBG3057 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd., trade name), TR-PBG3009 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd., trade name), TR-PBG363 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd., trade name), TR-PBG314 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd., trade name), TR-PBG326 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd., trade name), TR-PBG346 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd., trade name), TR-PBG358 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd., trade name) and other oximes. However, the present invention is not limited thereto.

光聚合起始劑可單獨使用,也可同時使用二種以上。The photopolymerization initiator may be used alone or in combination of two or more.

在本發明的感光性樹脂組合物中,以100質量份聚醯亞胺前驅物計,可包含0.1至20質量份的光聚合起始劑,較佳包含0.5至10質量份的光聚合起始劑。 ( 甲基 ) 丙烯酸酯類化合物 In the photosensitive resin composition of the present invention, based on 100 parts by weight of the polyimide precursor, 0.1 to 20 parts by weight of the photopolymerization initiator may be included, preferably 0.5 to 10 parts by weight of the photopolymerization initiator. ( Meth ) acrylate compound

在本說明書中,以「(甲基)丙烯酸酯」表示「丙烯酸酯」及/或「甲基丙烯酸酯」。In this specification, "(meth)acrylate" means "acrylate" and/or "methacrylate".

在本發明的感光性樹脂組合物中,適用的(甲基)丙烯酸酯類化合物沒有特別限制,只要為含有(甲基)丙烯酸酯結構的小分子化合物即可。例如可列舉為壬基苯基卡必醇丙烯酸酯、丙烯酸2-羥基-3-苯氧基丙酯、2-乙基己基卡必醇丙烯酸酯、丙烯酸2-羥基乙酯、1,6-己二醇(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、3-甲基戊二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯等。In the photosensitive resin composition of the present invention, the applicable (meth)acrylate compounds are not particularly limited, as long as they are small molecular compounds containing a (meth)acrylate structure. For example, nonylphenyl carbitol acrylate, 2-hydroxy-3-phenoxypropyl acrylate, 2-ethylhexyl carbitol acrylate, 2-hydroxyethyl acrylate, 1,6-hexanediol (meth)acrylate, ethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, 3-methylpentanediol di(meth)acrylate, trihydroxymethylpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, dipentaerythritol penta(meth)acrylate, etc. can be listed.

(甲基)丙烯酸酯類化合物可單獨使用,也可同時使用二種以上。The (meth)acrylate compounds may be used alone or in combination of two or more.

在本發明的感光性樹脂組合物中,以100質量份聚醯亞胺前驅物計,可包含0.1至30質量份的(甲基)丙烯酸酯類化合物,較佳包含5至20質量份的(甲基)丙烯酸酯類化合物。In the photosensitive resin composition of the present invention, based on 100 parts by mass of the polyimide precursor, 0.1 to 30 parts by mass of the (meth)acrylate compound may be included, preferably 5 to 20 parts by mass of the (meth)acrylate compound.

除聚醯亞胺前驅物、光聚合起始劑及(甲基)丙烯酸酯類化合物外,本發明的感光性樹脂組合物亦可包括其他成分,例如,增感劑、光聚合性不飽和單體、熱聚合抑制劑等。In addition to the polyimide precursor, the photopolymerization initiator and the (meth)acrylate compound, the photosensitive resin composition of the present invention may also include other components, such as a sensitizer, a photopolymerizable unsaturated monomer, a thermal polymerization inhibitor, etc.

在例示實施例中,光阻膜為由感光性樹脂組合物形成的負型光阻。In an exemplary embodiment, the photoresist film is a negative photoresist formed of a photosensitive resin composition.

對光阻膜進行曝光的具體步驟包括將具有圖案的光罩置於所述光阻膜上方使光源發出的光通過光罩以對光阻膜中未被光罩遮蔽的部分進行曝光。The specific step of exposing the photoresist film includes placing a photomask with a pattern above the photoresist film so that light emitted by a light source passes through the photomask to expose the portion of the photoresist film that is not shielded by the photomask.

曝光的波長可為汞燈產生的g-line(436奈米)、汞燈產生的h-line(405奈米)、汞燈產生的i-line(365奈米)、KrF準分子雷射光(248奈米)、ArF準分子雷射光(193奈米)、F2準分子雷射光(157奈米)、或X-射線。The wavelength of exposure can be g-line (436 nm) produced by a mercury lamp, h-line (405 nm) produced by a mercury lamp, i-line (365 nm) produced by a mercury lamp, KrF excimer laser light (248 nm), ArF excimer laser light (193 nm), F2 excimer laser light (157 nm), or X-rays.

曝光的劑量可為1毫焦耳/平方公分至520毫焦耳/平方公分。較佳地,曝光的劑量可為280毫焦耳/平方公分至520毫焦耳/平方公分。更佳地,曝光的劑量可為320毫焦耳/平方公分至500毫焦耳/平方公分。The exposure dose may be 1 mJ/cm2 to 520 mJ/cm2. Preferably, the exposure dose may be 280 mJ/cm2 to 520 mJ/cm2. More preferably, the exposure dose may be 320 mJ/cm2 to 500 mJ/cm2.

在使光阻膜未被光罩遮蔽的部分曝光後,可進一步烘烤光阻膜後再使用顯影劑組成物對光阻膜進行顯影。After exposing the portion of the photoresist film not shielded by the photomask, the photoresist film may be further baked and then developed using a developer composition.

使用顯影劑組成物對光阻膜進行顯影的方法沒有特別限制,例如可使用噴霧式顯影(Spray Development)及/或水坑式顯影(Puddle Development)法進行顯影。The method of developing the photoresist film using the developer composition is not particularly limited. For example, spray development and/or puddle development may be used for development.

在示例實施例中,光阻膜為負型光阻。因此,光阻膜經曝光之後,光阻膜的未經曝光的部分將在顯影時溶解於顯影液,因此顯影後在基材上形成浮凸的光阻圖案。In the exemplary embodiment, the photoresist film is a negative photoresist. Therefore, after the photoresist film is exposed, the unexposed portion of the photoresist film will be dissolved in the developer during development, so that a convex photoresist pattern is formed on the substrate after development.

在形成光阻圖案之後,可進一步加熱光阻圖案以使光阻圖案硬化。After the photoresist pattern is formed, the photoresist pattern may be further heated to harden the photoresist pattern.

在形成光阻圖案之後,也可進一步進行清洗步驟以去除黏附在基材與光阻圖案上的顯影液。After the photoresist pattern is formed, a cleaning step may be further performed to remove the developer adhering to the substrate and the photoresist pattern.

在使光阻膜顯影後,也可加熱光阻圖案以使光阻圖案流平。After developing the photoresist film, the photoresist pattern may also be heated to level the photoresist pattern.

下文將列舉實驗例以更具體地描述本發明。雖然描述了以下實驗例,但是在不逾越本發明範疇之前提下,可適當地改變所用材料、其量及比率、處理細節以及處理流程等等。因此,不應根據下文所述的實驗例對本發明作出限制性的解釋。 顯影劑組成物的製備及評價結果 a. 製備顯影劑組成物 1-9 The following experimental examples are given to more specifically describe the present invention. Although the following experimental examples are described, the materials used, their amounts and ratios, processing details, and processing procedures, etc. may be appropriately changed without exceeding the scope of the present invention. Therefore, the present invention should not be construed restrictively based on the experimental examples described below. < Preparation and Evaluation Results of Developer Compositions > a. Preparation of Developer Compositions 1-9

以機械攪拌器將300克的環戊酮(CPO)與200克的N,N-二乙基甲醯胺混合後,即可獲得顯影劑組成物1。顯影劑組成物2-9以與顯影劑組成物1相同的製備方式根據表1中所示的比例製備。300 g of cyclopentanone (CPO) and 200 g of N,N-diethylformamide were mixed with a mechanical stirrer to obtain a developer composition 1. Developer compositions 2 to 9 were prepared in the same manner as developer composition 1 according to the ratios shown in Table 1.

表1 顯影劑組成物 1 2 3 4 5 6 7 8 9 CPO (克) 300 250 150 100 50 0 500 350 - DEF (克) 200 250 350 400 450 500 0 150 - NMP(克) - - - - - - - - 500 CPO:環戊酮 DEF:N,N-二乙基甲醯胺 NMP:N-甲基-2-吡咯烷酮 b. 製備聚醯亞胺前驅物 b-1 製備聚醯亞胺前驅物 1 Table 1 Developer composition 1 2 3 4 5 6 7 8 9 CPO (g) 300 250 150 100 50 0 500 350 - DEF (g) 200 250 350 400 450 500 0 150 - NMP (g) - - - - - - - - 500 CPO: Cyclopentanone DEF: N,N-diethylformamide NMP: N-methyl-2-pyrrolidone b. Preparation of polyimide precursor b-1 Preparation of polyimide precursor 1

將11.99克的均苯四甲酸酐(PMDA)置於反應瓶中,加入28.63克的甲基丙烯酸羥乙酯(HEMA)、18.27克吡啶、0.13克對苯二酚單甲醚(MEHQ),以γ-丁內酯(gamma-Butyrolactone,GBL)作為溶劑配製成重量百分濃度 30% 的溶液,在通氧氣狀況下,加熱至60 ℃反應4小時。反應結束後降溫至-15 ℃,緩慢滴入14.72克亞硫醯氯,反應2小時。另將12.42克的4,4’-二氨基-2,2’二甲基聯苯與138.09克的NMP混合,通入乾燥氮氣,將酸酐溶液以幫浦加至二胺溶液中,控溫於-5°C至0°C之間。反應約兩小時後,通入約2.38克的甲基馬來酸酐(m-MAH),常溫攪拌反應至隔夜,之後過濾沉澱物以得到聚醯亞胺前驅物1之反應液。 b-2 製備聚醯亞胺前驅物 2 11.99 g of PMDA was placed in a reaction bottle, and 28.63 g of hydroxyethyl methacrylate (HEMA), 18.27 g of pyridine, and 0.13 g of hydroquinone monomethyl ether (MEHQ) were added. γ-Butyrolactone (GBL) was used as a solvent to prepare a solution with a weight percentage concentration of 30%. The solution was heated to 60 °C and reacted for 4 hours under oxygen flow. After the reaction was completed, the temperature was lowered to -15 °C, and 14.72 g of thionyl chloride was slowly dripped in for 2 hours. Separately, 12.42 g of 4,4'-diamino-2,2'-dimethylbiphenyl was mixed with 138.09 g of NMP, and dry nitrogen was introduced. The anhydride solution was pumped into the diamine solution, and the temperature was controlled between -5°C and 0°C. After reacting for about two hours, about 2.38 g of methyl maleic anhydride (m-MAH) was introduced, and the reaction was stirred at room temperature overnight. The precipitate was then filtered to obtain a reaction solution of polyimide precursor 1. b-2 Preparation of polyimide precursor 2

將17.06克的4,4’-氧雙鄰苯二甲酸酐(ODPA)置於反應瓶中,加入28.63克的甲基丙烯酸羥乙酯(HEMA)、18.27克吡啶、0.13克對苯二酚單甲醚(MEHQ),以γ-丁內酯(gamma-Butyrolactone,GBL)作為溶劑配製成重量百分濃度30%的溶液,在通氧氣狀況下,加熱至60℃反應4小時。反應結束後降溫至5-10℃,緩慢滴入13.8克 N,N'-二異丙基碳二亞胺(DIC),反應10分鐘。另將11.71克的4,4’-二氨基二苯醚(ODA)與GBL混合,滴入酸酐溶液,反應12小時後,通入約2.38克的馬來酸酐,攪拌1小時以終止反應,之後過濾沉澱物以得到聚醯亞胺前驅物2之反應液。 c. 製備感光性樹脂組合物 c-1. 製備感光性樹脂組合物 1 17.06 g of 4,4'-oxydiphthalic anhydride (ODPA) was placed in a reaction bottle, and 28.63 g of hydroxyethyl methacrylate (HEMA), 18.27 g of pyridine, and 0.13 g of hydroquinone monomethyl ether (MEHQ) were added, and γ-butyrolactone (GBL) was used as a solvent to prepare a solution with a weight percentage concentration of 30%. The solution was heated to 60°C and reacted for 4 hours under oxygen flow. After the reaction was completed, the temperature was lowered to 5-10°C, and 13.8 g of N,N'-diisopropylcarbodiimide (DIC) was slowly dripped in, and the reaction was allowed to proceed for 10 minutes. 11.71 g of 4,4'-diaminodiphenyl ether (ODA) was mixed with GBL and dropped into the anhydride solution. After reacting for 12 hours, about 2.38 g of maleic anhydride was introduced and stirred for 1 hour to terminate the reaction. The precipitate was then filtered to obtain a reaction solution of polyimide precursor 2. c. Preparation of photosensitive resin composition c-1. Preparation of photosensitive resin composition 1

將100質量份的如上製備的聚醯亞胺前驅物1、20質量份的三乙二醇二(甲基)丙烯酸酯以及3質量份的Irgacure OXE03(巴斯夫日本有限公司)進行混合,而得到感光性樹脂組成物1。 c-2. 製備感光性樹脂組合物 2 100 parts by weight of the polyimide precursor 1 prepared above, 20 parts by weight of triethylene glycol di(meth)acrylate and 3 parts by weight of Irgacure OXE03 (BASF Japan Ltd.) were mixed to obtain a photosensitive resin composition 1. c-2. Preparation of photosensitive resin composition 2

將100質量份的如上製備的聚醯亞胺前驅物2、20質量份的三乙二醇二(甲基)丙烯酸酯以及3質量份的Irgacure OXE03進行混合,而得到感光性樹脂組成物2。 d. 評價方式 1. 顯影速率 1.1 對於感光性樹脂組合物 1 的顯影速率 100 parts by weight of the polyimide precursor 2 prepared as above, 20 parts by weight of triethylene glycol di(meth)acrylate and 3 parts by weight of Irgacure OXE03 were mixed to obtain a photosensitive resin composition 2. d. Evaluation method 1. Development rate 1.1 Development rate of photosensitive resin composition 1

以旋轉塗佈法將如上製備的感光性樹脂組合物1塗佈於矽基材上,以形成厚度約18μm的塗膜。將塗膜在室溫靜置10分鐘後,將塗膜置於加熱板上,在100℃的條件下烘烤5分鐘至塗膜表面定型,以形成用於評價顯影速率的膜。在膜形成後,首先量測初始膜厚。接著以如上製備的顯影劑組成物1-9使膜顯影10秒,再以含有0.55%CPO之丙二醇甲醚醋酸酯(PGMEA)清洗15秒後,以氣槍乾燥,量測最終膜厚。根據膜厚變化量,根據以下公式計算出顯影速率: 顯影速率 = (初始膜厚-最終膜厚)/ 顯影時間。 The photosensitive resin composition 1 prepared as above was applied to a silicon substrate by a spin coating method to form a coating film with a thickness of about 18 μm. After the coating film was left at room temperature for 10 minutes, it was placed on a heating plate and baked at 100°C for 5 minutes until the coating surface was fixed to form a film for evaluating the development rate. After the film was formed, the initial film thickness was first measured. The film was then developed for 10 seconds with the developer composition 1-9 prepared as above, and then washed with propylene glycol methyl ether acetate (PGMEA) containing 0.55% CPO for 15 seconds, and then dried with an air gun, and the final film thickness was measured. Based on the change in film thickness, the development rate is calculated according to the following formula: Development rate = (initial film thickness - final film thickness) / development time.

顯影速率結果如表2所示,其中顯影速率的評價標準如下: A:顯影速率>1.2μm/s; B:顯影速率為0.6μm/s ~1.2μm/s; C:顯影速率<0.6μm/s 1.2 對於感光性樹脂組合物 2 的顯影速率 The development rate results are shown in Table 2, where the evaluation criteria for the development rate are as follows: A: development rate > 1.2 μm/s; B: development rate 0.6 μm/s ~ 1.2 μm/s; C: development rate < 0.6 μm/s 1.2 For the development rate of the photosensitive resin composition 2

以旋轉塗佈法將如上製備的感光性樹脂組合物2塗佈於矽基板上,以形成厚度約30μm的塗膜,接著置於加熱板上,在100℃的條件下烘烤10分鐘至塗膜表面定型,以形成用於評價顯影速率的膜。在膜形成後,首先量測初始膜厚。接著以如上製備的顯影劑組成物1、顯影劑組成物3、顯影劑組成物6、顯影劑組成物7、顯影劑組成物9使膜經歷10秒的顯影時間,再以含有0.55%CPO之丙二醇甲醚醋酸酯(PGMEA)清洗15秒後,以氣槍乾燥,量測最終膜厚。感光性樹脂組合物2的顯影速率的計算方式與評價標準與感光性樹脂組合物1相同。顯影速率結果顯示於表2。The photosensitive resin composition 2 prepared as above was applied to a silicon substrate by a spin coating method to form a coating film with a thickness of about 30 μm, and then placed on a heating plate and baked at 100° C. for 10 minutes until the coating surface was fixed to form a film for evaluating the development rate. After the film was formed, the initial film thickness was first measured. Then, the film was developed for 10 seconds with the developer composition 1, developer composition 3, developer composition 6, developer composition 7, and developer composition 9 prepared as above, and then washed with propylene glycol methyl ether acetate (PGMEA) containing 0.55% CPO for 15 seconds, and then dried with an air gun, and the final film thickness was measured. The calculation method and evaluation criteria of the development rate of the photosensitive resin composition 2 are the same as those of the photosensitive resin composition 1. The development rate results are shown in Table 2.

表2 感光性樹脂組合物1 感光性樹脂組合物2 顯影劑組成物 1 2 3 4 5 6 7 8 9 1 3 6 7 9 顯影速率 B B B B A A C C A B A A C A Table 2 Photosensitive resin composition 1 Photosensitive resin composition 2 Developer composition 1 2 3 4 5 6 7 8 9 1 3 6 7 9 Development rate B B B B A A C C A B A A C A

根據顯影速率的評價結果可看出純N,N-二乙基甲醯胺(顯影劑組成物6)、N,N-二乙基甲醯胺的含量為35重量百分比以上的顯影劑組成物(顯影劑組成物1-5)以及純N-甲基-2-吡咯烷酮(顯影劑組成物9)對於兩種感光性樹脂組合物都具有良好的顯影速率。 2. 曝光量 The evaluation results of the development rate show that pure N,N-diethylformamide (Developer Composition 6), developer compositions containing N,N-diethylformamide at a content of 35 weight percent or more (Developer Compositions 1-5), and pure N-methyl-2-pyrrolidone (Developer Composition 9) have good development rates for both photosensitive resin compositions. 2. Exposure

以旋轉塗佈法將如上製備的感光性樹脂組合物1及感光性樹脂組合物2塗佈於矽基材上,以形成厚度約18μm的塗膜。將塗膜在室溫靜置10分鐘後,將塗膜置於加熱板上,在100℃的條件下烘烤5分鐘至塗膜表面定型,以形成用於評價曝光量的膜。接著以表3所示的曝光能量,以曝光機對膜進行曝光以形成直徑為100μm、高度約為18μm之浮凸圓柱。接著以如上製備的顯影劑組成物1、顯影劑組成物3、顯影劑組成物6、顯影劑組成物9以浸液法(Puddle)顯影操作兩循環,每循環各15秒後,再以噴灑法顯影15秒。最後以含有0.55%CPO之PGMEA清洗15秒後,以氣槍乾燥,觀察直徑為100μm,高度約為18μm之浮凸圓柱是否能留下,結果如表3,X表示無法留下,O表示可以留下。The photosensitive resin composition 1 and the photosensitive resin composition 2 prepared as above were coated on a silicon substrate by a spin coating method to form a coating film with a thickness of about 18 μm. After the coating film was left at room temperature for 10 minutes, it was placed on a heating plate and baked at 100° C. for 5 minutes until the coating surface was fixed to form a film for evaluating the exposure amount. Then, the film was exposed by an exposure machine at the exposure energy shown in Table 3 to form a convex cylinder with a diameter of 100 μm and a height of about 18 μm. Next, developer composition 1, developer composition 3, developer composition 6, and developer composition 9 prepared as above were used for two cycles of immersion development, each cycle lasting 15 seconds, and then developed by spraying for 15 seconds. Finally, PGMEA containing 0.55% CPO was used for cleaning for 15 seconds, and then air gun drying was used to observe whether the embossed cylinder with a diameter of 100 μm and a height of about 18 μm could be left. The results are shown in Table 3, where X indicates that it could not be left, and O indicates that it could be left.

表3 感光性樹脂組合物1 感光性樹脂組合物2 曝光量(mJ/cm 2)/ 顯影劑組成物 1 3 6 9 1 3 6 9 280 O O O X O O O X 320 O O O X O O O X 360 O O O X O O O X 400 O O O X O O O X 420 O O O X O O O X 440 O O O X O O O X 460 O O O X O O O X 480 O O O X O O O X 500 O O O X O O O X 520 O O O X O O O X Table 3 Photosensitive resin composition 1 Photosensitive resin composition 2 Exposure (mJ/cm 2 )/ Developer composition 1 3 6 9 1 3 6 9 280 O O O X O O O X 320 O O O X O O O X 360 O O O X O O O X 400 O O O X O O O X 420 O O O X O O O X 440 O O O X O O O X 460 O O O X O O O X 480 O O O X O O O X 500 O O O X O O O X 520 O O O X O O O X

根據曝光量的評價結果可看出當曝光量在280mJ/cm 2-520mJ/cm 2的範圍下,顯影劑組成物1、3、6都可使浮凸圓柱留下。 3. 圖形完整度 According to the evaluation results of exposure, it can be seen that when the exposure is in the range of 280mJ/ cm2-520mJ / cm2 , developer compositions 1, 3, and 6 can leave embossed cylinders. 3. Image integrity

量測以360mJ/cm 2、460mJ/cm 2的曝光量對膜進行曝光形成浮凸圓柱後,以如上製備的顯影劑組成物1、顯影劑組成物3、顯影劑組成物6、顯影劑組成物9顯影前、後的浮凸圓柱的厚度,並根據以下公式計算浮凸圓柱的膜損失率(Film loss)。 膜損失率 =浮凸圓柱的厚度差異/ 浮凸圓柱顯影前的厚度*100% After the film was exposed to 360mJ/ cm2 and 460mJ/ cm2 exposure to form embossed cylinders, the thickness of the embossed cylinders before and after development with the developer composition 1, developer composition 3, developer composition 6, and developer composition 9 prepared as above was measured, and the film loss rate (Film loss) of the embossed cylinders was calculated according to the following formula. Film loss rate = Thickness difference of embossed cylinders / Thickness of embossed cylinders before development * 100%

結果如表4所示。The results are shown in Table 4.

表4 感光性樹脂組合物1 感光性樹脂組合物2 曝光量/顯影劑組成物 1 3 6 9 1 3 6 9 360mJ/cm 2 14.0% 14.0% 0%* 100% 19.1% 20.0% 17.3% 100% 460mJ/cm 2 6.7% 8.6% 3.7% 100% 17.0% 15.4% 16.0% 100% *顯影後膜厚在顯影前膜厚之量測誤差範圍(±0.1μm)內 Table 4 Photosensitive resin composition 1 Photosensitive resin composition 2 Exposure/Developer Composition 1 3 6 9 1 3 6 9 360mJ/ cm2 14.0% 14.0% 0%* 100% 19.1% 20.0% 17.3% 100% 460mJ/ cm2 6.7% 8.6% 3.7% 100% 17.0% 15.4% 16.0% 100% *The film thickness after development is within the measurement error range of the film thickness before development (±0.1μm)

從表4的結果可看出本發明的顯影劑組成物1、3、6的膜損失率都在20.0%以下。其中,純N,N-二乙基甲醯胺(顯影劑組成物9)對感光性樹脂組合物1顯影更是幾乎不存在膜損失率。因此使用根據顯影劑組成物1、3、6進行顯影可實現較高的圖形完整度。相較之下,純N-甲基-2-吡咯烷酮(顯影劑組成物9)雖然對於感光性樹脂組合物具有高顯影速率,但其膜損失率亦為100%,而無法有效地形成光阻圖案。From the results in Table 4, it can be seen that the film loss rates of the developer compositions 1, 3, and 6 of the present invention are all below 20.0%. Among them, pure N,N-diethylformamide (developer composition 9) has almost no film loss rate when developing the photosensitive resin composition 1. Therefore, using the developer compositions 1, 3, and 6 for development can achieve a higher image integrity. In contrast, although pure N-methyl-2-pyrrolidone (developer composition 9) has a high development rate for the photosensitive resin composition, its film loss rate is also 100%, and it is not possible to effectively form a photoresist pattern.

綜上所述,本發明為一種顯影劑組成物、圖案形成方法及半導體裝置的製造方法,其中顯影速率可有效地提升,從而減少破膜時間,同時降低膜損失率而有效保留光阻圖案,並且對環境友善。In summary, the present invention is a developer composition, a pattern forming method and a method for manufacturing a semiconductor device, wherein the developing rate can be effectively improved, thereby reducing the film breaking time, while reducing the film loss rate and effectively retaining the photoresist pattern, and is environmentally friendly.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by the embodiments, they are not intended to limit the present invention. Any person with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be defined by the scope of the attached patent application.

without

without

Claims (11)

一種圖案形成方法,包括: 使用感光性樹脂組成物於基材上形成光阻膜; 對所述光阻膜進行曝光;以及 利用顯影劑組成物對所述光阻膜進行顯影,以在所述基材上形成光阻圖案, 其中所述顯影劑組成物包括: 35至100重量百分比的N,N-二乙基甲醯胺;以及 0至65重量百分比的下述式(1)所示的環酮化合物: 式(1) 式(1)中,n為1至4的整數, 其中所述感光性樹脂組成物包含具有由下式(2)所示結構單元的聚醯亞胺前驅物: 式(2) 式(2)中, R 1及R 2各自獨立地表示氫或者1價的有機基, X選自由以下取代基組成的群組: 其中R 3各自獨立地表示氫、含1~10個碳原子之烷基、含2~10個碳原子之烯基或含2~10個碳原子之炔基,且*為鍵接點, Y選自由以下取代基所組成的群組: 其中R 3各自獨立地表示氫、含1~10個碳原子之烷基、含2~10個碳原子之烯基或含2~10個碳原子之炔基,且*為鍵接點。 A pattern forming method comprises: forming a photoresist film on a substrate using a photosensitive resin composition; exposing the photoresist film; and developing the photoresist film using a developer composition to form a photoresist pattern on the substrate, wherein the developer composition comprises: 35 to 100 weight percent of N,N-diethylformamide; and 0 to 65 weight percent of a cyclic ketone compound represented by the following formula (1): Formula (1) In formula (1), n is an integer from 1 to 4, wherein the photosensitive resin composition comprises a polyimide precursor having a structural unit represented by the following formula (2): Formula (2) In formula (2), R1 and R2 each independently represent hydrogen or a monovalent organic group, and X is selected from the group consisting of the following substituents: wherein R 3 each independently represents hydrogen, an alkyl group containing 1 to 10 carbon atoms, an alkenyl group containing 2 to 10 carbon atoms, or an alkynyl group containing 2 to 10 carbon atoms, and * is a bonding point, and Y is selected from the group consisting of the following substituents: Wherein R 3 each independently represents hydrogen, an alkyl group containing 1 to 10 carbon atoms, an alkenyl group containing 2 to 10 carbon atoms, or an alkynyl group containing 2 to 10 carbon atoms, and * is a bond point. 如請求項1所述的圖案形成方法,R 1及R 2中的至少一者由下式(3)所示: 式(3) 其中R 4、R 5、R 6各自獨立地為氫或含1~3個碳原子的烷基, Z為二價有機基,且 *為鍵接點。 In the pattern forming method according to claim 1, at least one of R1 and R2 is represented by the following formula (3): Formula (3) wherein R 4 , R 5 , and R 6 are each independently hydrogen or an alkyl group containing 1 to 3 carbon atoms, Z is a divalent organic group, and * is a bonding point. 如請求項1中任一項所述的圖案形成方法,其中所述顯影劑組成物的顯影速率為0.6μm/s以上。The pattern forming method as described in any one of claim 1, wherein the development rate of the developer composition is greater than 0.6 μm/s. 如請求項1中任一項所述的圖案形成方法,其中使用所述顯影劑組成物顯影後的所述光阻膜的膜損失率為20%或小於20%。A pattern forming method as described in any one of claim 1, wherein the film loss rate of the photoresist film after development using the developer composition is 20% or less. 如請求項1所述的圖案形成方法,其中所述顯影劑組成物包含55重量百分比至100重量百分比的N,N-二乙基甲醯胺。The pattern forming method as described in claim 1, wherein the developer composition contains 55 weight percent to 100 weight percent of N,N-diethylformamide. 如請求項1所述的圖案形成方法,其中所述顯影劑組成物包含85重量百分比至100重量百分比的N,N-二乙基甲醯胺。The pattern forming method as described in claim 1, wherein the developer composition contains 85 weight percent to 100 weight percent of N,N-diethylformamide. 如請求項1所述的圖案形成方法,其中所述顯影劑組成物包含100重量百分比的N,N-二乙基甲醯胺。The pattern forming method as described in claim 1, wherein the developer composition contains 100 weight percent of N,N-diethylformamide. 一種半導體裝置的製造方法,包括: 使用如請求項1至7任一項所述的圖案形成方法在基材上形成浮凸的光阻圖案;以及 加熱所述光阻圖案以使所述光阻圖案硬化。 A method for manufacturing a semiconductor device, comprising: forming a convex photoresist pattern on a substrate using a pattern forming method as described in any one of claims 1 to 7; and heating the photoresist pattern to harden the photoresist pattern. 如請求項8所述的半導體裝置的製造方法,更包括烘烤所述光阻膜。The method for manufacturing a semiconductor device as described in claim 8 further includes baking the photoresist film. 如請求項8所述的半導體裝置的製造方法,其中對所述光阻膜進行顯影的方法包括噴霧式顯影(Spray Development)或水坑式顯影(Puddle Development)。A method for manufacturing a semiconductor device as described in claim 8, wherein a method for developing the photoresist film includes spray development or puddle development. 如請求項8所述的半導體裝置的製造方法,更包括在使所述光阻膜顯影後,加熱所述光阻圖案以使所述光阻圖案流平。The method for manufacturing a semiconductor device as described in claim 8 further includes heating the photoresist pattern to level the photoresist pattern after developing the photoresist film.
TW112123237A 2022-06-28 2022-06-28 Developer composition, method of forming pattern, and method of manufacturing semiconductor device TWI851295B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07271053A (en) * 1994-03-30 1995-10-20 Toray Ind Inc Developer for photosensitive polyimide precursor
TW201708960A (en) * 2015-06-24 2017-03-01 Tokyo Ohka Kogyo Co Ltd Patent forming method leaving almost no development residue during the process of forming a pattern on a substrate
WO2019009413A1 (en) * 2017-07-06 2019-01-10 日産化学株式会社 Alkaline developer soluable silicon-containing resist underlayer film-forming composition
US20190018321A1 (en) * 2015-12-30 2019-01-17 Fujifilm Electronic Materials U.S.A., Inc. Photosensitive stacked structure
TW202003639A (en) * 2018-04-23 2020-01-16 日商旭化成股份有限公司 Photosensitive resin composition and method for producing cured relief pattern capable of achieving a higher resolution and an excellent elongation

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07271053A (en) * 1994-03-30 1995-10-20 Toray Ind Inc Developer for photosensitive polyimide precursor
TW201708960A (en) * 2015-06-24 2017-03-01 Tokyo Ohka Kogyo Co Ltd Patent forming method leaving almost no development residue during the process of forming a pattern on a substrate
US20190018321A1 (en) * 2015-12-30 2019-01-17 Fujifilm Electronic Materials U.S.A., Inc. Photosensitive stacked structure
WO2019009413A1 (en) * 2017-07-06 2019-01-10 日産化学株式会社 Alkaline developer soluable silicon-containing resist underlayer film-forming composition
TW202003639A (en) * 2018-04-23 2020-01-16 日商旭化成股份有限公司 Photosensitive resin composition and method for producing cured relief pattern capable of achieving a higher resolution and an excellent elongation

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