TWI851171B - Backlight keyswitch and backlight module thereof - Google Patents
Backlight keyswitch and backlight module thereof Download PDFInfo
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- TWI851171B TWI851171B TW112115564A TW112115564A TWI851171B TW I851171 B TWI851171 B TW I851171B TW 112115564 A TW112115564 A TW 112115564A TW 112115564 A TW112115564 A TW 112115564A TW I851171 B TWI851171 B TW I851171B
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Abstract
Description
本發明關於一種背光按鍵及其背光模組,尤指一種具有朝向光源凸出的突出結構的背光按鍵及其背光模組,使更多光源光線進入導光板橫向傳遞。 The present invention relates to a backlight key and its backlight module, in particular to a backlight key and its backlight module having a protruding structure protruding toward a light source, so that more light from the light source enters the light guide plate for horizontal transmission.
隨著科技的發展,鍵盤的設計愈來愈多樣化。使用者在選擇鍵盤時,鍵盤除了應具備基本的輸入功能之外,鍵盤的視覺效果亦受到使用者的重視。目前市面上已有推出發光鍵盤,除了夜間或燈光不足的環境需要之外,在視覺上也可以使用者產生視覺回饋。當發光鍵盤應用低亮度發光二極體照亮每個方形按鍵時,會產生下列問題:(1)發光二極體上方的主要符號過亮,而鍵帽的角落符號太暗;(2)鍵帽邊緣光暈亮度不一致;以及(3)單一按鍵與多個按鍵之整體發光皆不一致。 With the development of technology, keyboard designs are becoming more and more diverse. When users choose a keyboard, in addition to the basic input function, the keyboard's visual effect is also important to users. Currently, luminous keyboards are available on the market. In addition to the need for nighttime or low-light environments, they can also provide visual feedback to users. When a luminous keyboard uses a low-brightness LED to illuminate each square key, the following problems will occur: (1) the main symbol above the LED is too bright, while the corner symbol of the keycap is too dark; (2) the brightness of the halo at the edge of the keycap is inconsistent; and (3) the overall illumination of a single key and multiple keys is inconsistent.
根據一實施例,本發明提供之背光按鍵包含一鍵帽、一底板、一薄膜電路板及一背光模組。該底板位於該鍵帽下方;該薄膜電路板平行該鍵帽與該底板設置。該背光模組設置於該底板下,包含一遮光片、一導光板、一燈板及一突出結構。該遮光片具有一透光區對應該鍵帽;該導光板設置於該遮光片下;該燈板設置於該導光板下且具有一光源。該突出結構朝向該光源突出,且其形成於該底板、該薄膜電路板以及該遮光片之其中之一,該突出結構反射該光源之至少局部光線以進入該導光板橫向傳遞。於一實施例中,該背光模組另包含一第一反射層形成於該燈板上,該第一反射層在垂直方向上至少局部的與 該突出結構重疊。於一實施例中,該導光板具有一導光孔容置該光源,該第一反射層在垂直方向上至少局部的重疊該導光孔。於一實施例中,該背光模組另包含一第二反射層形成於該遮光片上,該第二反射層在垂直方向上至少局部的與該突出結構重疊。於一實施例中,該底板具有複數個通孔在垂直方向上圍繞該突出結構。於一實施例中,該突出結構位於該底板,該遮光片具有一避讓孔容置該突出結構。於一實施例中,該突出結構位於該薄膜電路板,該底板具有一通孔容置該突出結構。 According to one embodiment, the backlight key provided by the present invention includes a key cap, a base plate, a thin film circuit board and a backlight module. The base plate is located below the key cap; the thin film circuit board is arranged parallel to the key cap and the base plate. The backlight module is arranged under the base plate, and includes a shading sheet, a light guide plate, a light board and a protruding structure. The shading sheet has a light-transmitting area corresponding to the key cap; the light guide plate is arranged under the shading sheet; the light board is arranged under the light guide plate and has a light source. The protruding structure protrudes toward the light source, and it is formed on one of the base plate, the thin film circuit board and the shading sheet, and the protruding structure reflects at least part of the light of the light source to enter the light guide plate for horizontal transmission. In one embodiment, the backlight module further includes a first reflective layer formed on the lamp plate, and the first reflective layer at least partially overlaps with the protruding structure in the vertical direction. In one embodiment, the light guide plate has a light guide hole to accommodate the light source, and the first reflective layer at least partially overlaps with the light guide hole in the vertical direction. In one embodiment, the backlight module further includes a second reflective layer formed on the light shielding sheet, and the second reflective layer at least partially overlaps with the protruding structure in the vertical direction. In one embodiment, the bottom plate has a plurality of through holes surrounding the protruding structure in the vertical direction. In one embodiment, the protruding structure is located on the bottom plate, and the light shielding sheet has an avoidance hole to accommodate the protruding structure. In one embodiment, the protruding structure is located on the thin film circuit board, and the bottom plate has a through hole to accommodate the protruding structure.
根據另一實施例,本發明提供之背光模組用以照明至少一鍵帽,其包含一遮光片、一導光板、一燈板及一突出結構。該遮光片具有一透光區;該導光板設置於該遮光片下;該燈板設置於該導光板下且具有一光源。該突出結構形成於該遮光片且朝向該光源突出,該突出結構反射該光源之至少局部光線以進入該導光板橫向傳遞。於一實施例中,該背光模組另包含一第一反射層形成於該燈板上,該第一反射層在垂直方向上至少局部的與該突出結構重疊。於一實施例中,該導光板具有一導光孔容置該光源,該第一反射層在垂直方向上至少局部的重疊該導光孔。於一實施例中,該背光模組另包含一內反射區形成於該遮光片上,該內反射區在垂直方向上至少局部的與該突出結構重疊。於一實施例中,該導光板具有一導光孔容置該光源,該內反射區在垂直方向上至少局部的重疊該導光孔。於一實施例中,該背光模組另包含一內遮罩區形成於該內反射區之上方,該內遮罩區在垂直方向上與該突出結構重疊。於一實施例中,導光板具有一導光孔對應該突出結構,該光源設置於該導光孔中。於一實施例中,該背光模組更包含一膠層在垂直方向上至少局部的圍繞該突出結構。於一實施例中,該導光板具有一導光孔,該至少一膠層與該導光板的該導光孔之間設有一無膠區。於一實施例中,該背光模組另包含一承載框設置於該燈板與該導光板之間,該承載框形成有一底孔以容置該光源,該底孔上方形成有一限位 空間以容置該導光板。於一實施例中,該背光模組更包含一微結構層形成於該導光板或該燈板。於一實施例中,該突出結構包括一上凸部分和一下凸部分,其中該下凸部分朝向該光源突出,該上凸部分遠離該光源突出。於一實施例中,該上凸部分圍繞在該下凸部分的外側。於一實施例中,該突出結構還包括一側弧部分環繞在該上凸部分的外側。 According to another embodiment, the backlight module provided by the present invention is used to illuminate at least one keycap, and includes a shading sheet, a light guide plate, a lamp board and a protruding structure. The shading sheet has a light-transmitting area; the light guide plate is disposed under the shading sheet; the lamp board is disposed under the light guide plate and has a light source. The protruding structure is formed on the shading sheet and protrudes toward the light source, and the protruding structure reflects at least part of the light from the light source to enter the light guide plate for horizontal transmission. In one embodiment, the backlight module further includes a first reflective layer formed on the lamp board, and the first reflective layer at least partially overlaps with the protruding structure in the vertical direction. In one embodiment, the light guide plate has a light guide hole to accommodate the light source, and the first reflective layer at least partially overlaps with the light guide hole in the vertical direction. In one embodiment, the backlight module further includes an internal reflection area formed on the light shielding sheet, and the internal reflection area at least partially overlaps with the protruding structure in the vertical direction. In one embodiment, the light guide plate has a light guide hole to accommodate the light source, and the internal reflection area at least partially overlaps with the light guide hole in the vertical direction. In one embodiment, the backlight module further includes an inner mask area formed above the inner reflection area, and the inner mask area overlaps with the protruding structure in the vertical direction. In one embodiment, the light guide plate has a light guide hole corresponding to the protruding structure, and the light source is arranged in the light guide hole. In one embodiment, the backlight module further includes a glue layer at least partially surrounding the protruding structure in the vertical direction. In one embodiment, the light guide plate has a light guide hole, and a non-glue area is provided between the at least one glue layer and the light guide hole of the light guide plate. In one embodiment, the backlight module further comprises a supporting frame disposed between the light plate and the light guide plate, the supporting frame is formed with a bottom hole to accommodate the light source, and a limit space is formed above the bottom hole to accommodate the light guide plate. In one embodiment, the backlight module further comprises a microstructure layer formed on the light guide plate or the light plate. In one embodiment, the protruding structure comprises an upper convex portion and a lower convex portion, wherein the lower convex portion protrudes toward the light source, and the upper convex portion protrudes away from the light source. In one embodiment, the upper convex portion surrounds the outer side of the lower convex portion. In one embodiment, the protruding structure further includes a side arc portion surrounding the outer side of the convex portion.
根據再一實施例,本發明提供之背光按鍵包含一鍵帽、一底板、一薄膜電路板及一背光模組。該底板位於該鍵帽下方;該薄膜電路板平行該鍵帽與該底板設置。該背光模組設置於該底板下,包含一遮光片、一導光板、一燈板、一微結構層及一突出結構。該遮光片具有一透光區;該導光板設置於該遮光片下;該燈板設置於該導光板下且具有一光源。該微結構層包含複數個微結構對應該遮光片之該透光區,該微結構層還定義一微結構淨空區圍繞該光源,該複數個微結構圍繞該微結構淨空區。該突出結構形成於該遮光片且朝向該光源突出,該突出結構與該微結構淨空區重疊,且該突出結構反射該光源之至少局部光線以進入該導光板橫向傳遞。於一實施例中,該底板具有可透光的複數個通孔分別對應該遮光片的該透光區。於一實施例中,該複數個通孔分別具有一靠內部分,該複數個靠內部分與該微結構淨空區至少局部地重疊。於一實施例中,該背光模組更包含一膠層位在該突出結構與該複數個靠內部分之間。於一實施例中,該背光模組更包含一膠層,該微結構淨空區至少局部的位在該膠層與該複數個微結構之間。於一實施例中,該背光模組另包含一內反射區形成於該遮光片上對應該光源的位置,該微結構淨空區至少局部的位在該內反射區與該複數個微結構之間。 According to another embodiment, the backlight key provided by the present invention includes a key cap, a base plate, a thin film circuit board and a backlight module. The base plate is located below the key cap; the thin film circuit board is arranged parallel to the key cap and the base plate. The backlight module is arranged under the base plate, and includes a shading sheet, a light guide plate, a light board, a microstructure layer and a protruding structure. The shading sheet has a light-transmitting area; the light guide plate is arranged under the shading sheet; the light board is arranged under the light guide plate and has a light source. The microstructure layer includes a plurality of microstructures corresponding to the light-transmitting area of the shading sheet, and the microstructure layer also defines a microstructure clear area surrounding the light source, and the plurality of microstructures surround the microstructure clear area. The protruding structure is formed on the shading sheet and protrudes toward the light source, the protruding structure overlaps with the microstructure clear area, and the protruding structure reflects at least part of the light from the light source to enter the light guide plate for lateral transmission. In one embodiment, the bottom plate has a plurality of light-transmissive through holes corresponding to the light-transmissive areas of the shading sheet. In one embodiment, the plurality of through holes respectively have an inner portion, and the plurality of inner portions at least partially overlap with the microstructure clear area. In one embodiment, the backlight module further includes a glue layer located between the protruding structure and the plurality of inner portions. In one embodiment, the backlight module further includes a glue layer, and the microstructure clear area is at least partially located between the glue layer and the plurality of microstructures. In one embodiment, the backlight module further includes an internal reflection area formed on the light shielding film at a position corresponding to the light source, and the microstructure clear area is at least partially located between the internal reflection area and the plurality of microstructures.
綜上所述,本發明藉由在背光模組設置突出結構朝向光源凸出,能將光源的光線在光路初始階段進行反射擴散,以便打開光線傳遞角度、提高橫向傳遞分量、增加導光板的入光量。如此,解決先前技術光源上方主字符過亮、 鍵帽邊緣或角落的子字符太暗、鍵帽輪廓光暈亮度不一致、單鍵與多鍵整體發光不一致等等的問題,從而大幅地提升背光按鍵和背光鍵盤的發光均勻性與視覺美觀效果。 In summary, the present invention can reflect and diffuse the light from the light source at the initial stage of the light path by setting a protruding structure on the backlight module to protrude toward the light source, so as to open the light transmission angle, increase the lateral transmission component, and increase the amount of light entering the light guide plate. In this way, the problems of the main characters above the light source being too bright, the sub-characters at the edge or corner of the keycap being too dark, the keycap outline halo brightness being inconsistent, and the overall illumination of single keys and multiple keys being inconsistent in the prior art are solved, thereby greatly improving the illumination uniformity and visual aesthetics of the backlit keys and backlit keyboards.
關於本發明之優點與精神可以藉由以下的發明詳述及所附圖式得到進一步的瞭解。 The advantages and spirit of the present invention can be further understood through the following detailed description of the invention and the attached drawings.
10、100、150、200、250:背光按鍵 10, 100, 150, 200, 250: Backlit buttons
12:鍵體 12: Keyboard
14:底板 14: Base plate
15:通孔 15:Through hole
15a:靠內部分 15a: Inner part
16:薄膜電路板 16: Thin film circuit board
18、102、152、202、252:背光模組 18, 102, 152, 202, 252: Backlight module
20:鍵帽 20: Keycaps
22:升降機構 22: Lifting mechanism
24:復位件 24: Reset piece
26、206:遮光片 26, 206: Shading film
27:透光區 27: Translucent area
28、154:導光板 28, 154: Light guide plate
29、155:導光孔 29, 155: Light guide hole
30:燈板 30: Light board
32、104、204:突出結構 32, 104, 204: protruding structure
32a:下凸部分 32a: convex part
32b:上凸部分 32b: convex part
32c:側弧部分 32c: Side arc part
34:光源 34: Light source
36、36’:微結構層 36, 36’: Microstructure layer
37:微結構淨空區 37: Microstructure clear area
38、106:第二反射層 38, 106: Second reflection layer
38a:內反射區 38a: Internal reflection area
38b:外反射區 38b: External reflection area
38c:肋反射區 38c: Rib reflexology area
40、108:遮罩層 40, 108: Mask layer
40a:內遮罩區 40a: Inner mask area
40b:外遮罩區 40b: Outer mask area
40c:肋遮罩區 40c: Rib mask area
42:第一反射層 42: First reflective layer
44:膠層 44: Adhesive layer
45:無膠區 45: No glue area
156:承載框 156:Carrying frame
158:底框 158: Bottom frame
160:限位框 160: Limit frame
162:底孔 162: Bottom hole
164:限位空間 164: Limited space
207:避讓孔 207: Avoidance hole
S1、S3:上表面 S1, S3: upper surface
S2:下表面 S2: Lower surface
LKB:背光鍵盤 LKB: Backlit keyboard
第1圖為根據本發明之一實施例所提出之背光按鍵之剖面簡示圖。 Figure 1 is a simplified cross-sectional view of a backlight key according to one embodiment of the present invention.
第2圖為第1圖之底板、遮光片、導光板,以及燈板之爆炸簡示圖。 Figure 2 is a simplified exploded view of the base plate, shading sheet, light guide plate, and light panel in Figure 1.
第3圖為根據本發明不同實施例所提出之不同油墨層配置圖。 Figure 3 is a diagram of different ink layer configurations proposed according to different embodiments of the present invention.
第4圖為根據本發明另一實施例所提出之背光按鍵之剖面簡示圖。 Figure 4 is a simplified cross-sectional view of a backlight key according to another embodiment of the present invention.
第5圖為根據本發明另一實施例所提出之背光按鍵之剖面簡示圖。 Figure 5 is a simplified cross-sectional view of a backlight key according to another embodiment of the present invention.
第6圖為第5圖之底板、遮光片、導光板、承載框以及燈板之爆炸簡示圖。 Figure 6 is a simplified exploded view of the base plate, light shielding plate, light guide plate, support frame and light board in Figure 5.
第7圖為根據本發明另一實施例所提出之背光按鍵之剖面簡示圖。 Figure 7 is a simplified cross-sectional view of a backlight key according to another embodiment of the present invention.
第8圖為根據本發明另一實施例所提出之背光按鍵之剖面簡示圖。 Figure 8 is a simplified cross-sectional view of a backlight key according to another embodiment of the present invention.
第9圖為根據本發明另一實施例所提出之鍵帽、底板、光源與微結構層之配置的上視透視圖。 Figure 9 is a top perspective view of the configuration of the key cap, base plate, light source and microstructure layer according to another embodiment of the present invention.
第10圖為本發明實施例適用之背光鍵盤的堆疊示意圖。 Figure 10 is a schematic diagram of a stacked backlight keyboard applicable to the embodiment of the present invention.
第11圖為本發明另一實施例的背光模組之局部剖面簡示圖。 Figure 11 is a schematic partial cross-sectional view of a backlight module of another embodiment of the present invention.
以下內容將搭配圖式,藉由特定的具體實施例說明本發明之技術內容,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用。本說明書 中的各項細節亦可基於不同觀點與應用,在不背離本發明之精神下,進行各種修飾與變更。尤其是,於圖式中各個元件的比例大小及配置關係(如通孔大小、油墨層比例大小等)僅具示範性用途,並非代表本發明實施的實際狀況。本發明以下各實施例或通用說明中所提到之元件具有相同名稱及/或相同編號者,其代表具有相同或相似之結構與功能,將不重複贅述。 The following content will be accompanied by drawings to illustrate the technical content of the present invention through specific concrete embodiments. People familiar with this technology can easily understand other advantages and effects of the present invention from the content disclosed in this manual. The present invention can also be implemented or applied through other different specific embodiments. The various details in this manual can also be modified and changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. In particular, the proportions and configurations of the various components in the drawings (such as the size of the through holes, the proportions of the ink layers, etc.) are only for exemplary purposes and do not represent the actual implementation of the present invention. The components mentioned in the following embodiments or general descriptions of the present invention have the same name and/or the same number, which represent the same or similar structures and functions, and will not be repeated.
本發明各實施例旨在提高光源橫向傳遞的比例,也就是降低光源正上方周圍對應鍵帽主字符的出光量,並提高鍵帽側邊或角落字符的出光量。低功率光源如mini LED或micro LED應用在低行程按鍵的垂直出光距離短(1-2mm),而目標出光面積(涵蓋主字符/子字符/鍵帽邊界光暈)大(約10-12mm)。如果不增加光源數量與功率,就必須採用純光學手段防止光線逸散。不過在狹小空間內,如何讓80%向上出光的光源,將光線傳遞角度打開,使大部分的光線進入導光板橫向傳遞,是一大難題。另一問題是,如果讓光線在光源周圍經過多次反射擴散,才將光線傳遞方向/角度順利轉成導光板內部的橫向傳遞(例如達到全反射的臨界角),那麼光線會在光源出光初期就被無謂的損耗。因此減少初期損耗也是另一難題。 Each embodiment of the present invention aims to increase the proportion of lateral transmission of the light source, that is, to reduce the light output of the main characters on the keycaps corresponding to the surrounding area directly above the light source, and to increase the light output of the characters on the sides or corners of the keycaps. Low-power light sources such as mini LEDs or micro LEDs are used in low-travel keys with a short vertical light output distance (1-2mm), and a large target light output area (covering the main character/sub-character/keycap edge halo) (about 10-12mm). If the number and power of light sources are not increased, pure optical means must be used to prevent light from escaping. However, in a small space, how to allow 80% of the light sources that emit light upward to open the light transmission angle so that most of the light enters the light guide plate for lateral transmission is a major problem. Another problem is that if the light is allowed to diffuse through multiple reflections around the light source before the light transmission direction/angle is smoothly converted to lateral transmission inside the light guide plate (for example, reaching the critical angle of total reflection), the light will be wasted unnecessarily at the beginning of the light source. Therefore, reducing the initial loss is another difficult problem.
請參閱第1圖以及第2圖,第1圖為根據本發明之一實施例所提出之背光按鍵10之剖面簡示圖,第2圖為第1圖之底板14、遮光片26、導光板28,以及燈板30之爆炸簡示圖,第10圖為本發明實施例適用之背光鍵盤10的堆疊示意圖。背光按鍵10可較佳地應用在一般電子裝置上,如筆記型電腦或獨立鍵盤裝置的背光鍵盤LKB上,但不以此為限。背光按鍵10提供字符發光功能,以便使用者識別按壓而輸入文字、數字、符號或執行其他功能。如第1圖以及第2圖所示,背光按鍵10包含鍵體12、底板14、薄膜電路板16,以及背光模組18。由第1圖可知,鍵體12可包含鍵帽20、升降機構22以及復位件24。底板14設置於鍵體12及鍵帽20下,並連接於鍵體12及鍵帽20,以使鍵體12及鍵帽20可相對於底板14上下移動。 底板14對應鍵體12之位置具有一或多個通孔15,當底板14不透光時(如以金屬或不透光材質製成),通孔15可供來自背光模組18的光線穿出而照亮按鍵20。薄膜電路板16平行鍵帽20與底板14設置,例如位於鍵體12與底板14之間,或位於底板14下方。薄膜電路板16具有按鍵電路連接複數個開關,這些開關分別對應每個背光按鍵10,觸發時可產生對應的按鍵訊號。升降機構22連接於鍵帽20與底板14之間,升降機構22可轉動及/或移動以承托鍵帽20上下移動。復位件24具有彈性,可於受壓時提供恢復力支撐鍵帽20回到初始位置。鍵體12還包括觸發部設置於鍵帽20、復位件24或升降機構22其中一個的下表面,可隨鍵帽20上下移動而觸發薄膜電路板16的開關,而產生按鍵訊號。 Please refer to FIG. 1 and FIG. 2. FIG. 1 is a cross-sectional schematic diagram of a backlight keypad 10 according to an embodiment of the present invention. FIG. 2 is an exploded schematic diagram of the bottom plate 14, the light shielding sheet 26, the light guide plate 28, and the light board 30 of FIG. 1. FIG. 10 is a stacked schematic diagram of the backlight keyboard 10 applicable to the embodiment of the present invention. The backlight keypad 10 can be preferably applied to general electronic devices, such as a backlight keyboard LKB of a notebook computer or an independent keyboard device, but is not limited thereto. The backlight keypad 10 provides a character illuminating function so that the user can recognize and press to input text, numbers, symbols or perform other functions. As shown in FIG. 1 and FIG. 2, the backlight key 10 includes a key body 12, a bottom plate 14, a thin film circuit board 16, and a backlight module 18. As shown in FIG. 1, the key body 12 may include a key cap 20, a lifting mechanism 22, and a reset member 24. The bottom plate 14 is disposed under the key body 12 and the key cap 20, and is connected to the key body 12 and the key cap 20 so that the key body 12 and the key cap 20 can move up and down relative to the bottom plate 14. The bottom plate 14 has one or more through holes 15 at the position corresponding to the key body 12. When the bottom plate 14 is opaque (such as made of metal or opaque material), the through holes 15 allow light from the backlight module 18 to pass through and illuminate the key 20. The thin film circuit board 16 is arranged parallel to the key cap 20 and the bottom plate 14, for example, between the key body 12 and the bottom plate 14, or below the bottom plate 14. The thin film circuit board 16 has a key circuit connected to a plurality of switches, which correspond to each backlight key 10 respectively, and can generate corresponding key signals when triggered. The lifting mechanism 22 is connected between the key cap 20 and the bottom plate 14, and the lifting mechanism 22 can rotate and/or move to support the key cap 20 to move up and down. The reset member 24 is elastic and can provide a restoring force to support the key cap 20 to return to the initial position when under pressure. The key body 12 also includes a triggering portion disposed on the lower surface of one of the key cap 20, the reset member 24 or the lifting mechanism 22, which can trigger the switch of the thin film circuit board 16 as the key cap 20 moves up and down, thereby generating a key signal.
詳言之,背光模組18設置於鍵體12、鍵帽20和底板14的下方,包含遮光片26、導光板28、燈板30,以及突出結構32。廣義來說,背光模組18也可以包括底板14和薄膜電路板16,因為理論上這些多層堆疊架構可以整合線路與元件而減少總層數。為確保從導光板28逸散的光線能被回收到導光板28繼續傳遞,燈板30和遮光片26分別具有第一反射層42及第二反射層38面向導光板28的上下表面。 In detail, the backlight module 18 is disposed below the key body 12, the key cap 20 and the bottom plate 14, and includes a light shielding sheet 26, a light guide plate 28, a lamp plate 30, and a protruding structure 32. In a broad sense, the backlight module 18 can also include the bottom plate 14 and the thin film circuit board 16, because in theory these multi-layer stacking structures can integrate circuits and components to reduce the total number of layers. To ensure that the light escaping from the light guide plate 28 can be recovered to the light guide plate 28 for continued transmission, the lamp plate 30 and the light shielding sheet 26 have a first reflective layer 42 and a second reflective layer 38 on the upper and lower surfaces facing the light guide plate 28, respectively.
遮光片26設置於底板14以及導光板28之間,遮光片26例如可在透明基材上設置前述第二反射層38,以減少及/或阻止光線在特定部位通過。在對應鍵體12之出光位置(如字符與光暈),遮光片26不設置第二反射層38,以便形成透光區27。第二反射層38可為白色油墨或漆層,也可採用具有高反射顆粒的漆料、甚至是金屬層或金屬漆來實現。第二反射層38通常具有至少15-20%以上之反射率,如有需要,第二反射層38也可以同時具備相當的穿透率而允許局部光線通過。第二反射層38可包括內反射區38a(塊狀)和外反射區38b(框形)、以及肋反射區38c(如有必要)。其中,透光區27圍繞在內反射區38a周圍,外反射區38b圍繞在透光區27周圍,使得透光區27圍繞在內反射區38a與外反射區38b之間。外反射區38b對應鍵帽20的周邊內外區域,避免使用者從鍵帽20周邊縫隙看到底板14之通孔15 下方的高亮點(例如後續介紹的微結構)。肋反射區38c則設置於內反射區38a與外反射區38b之間,並且分別間隔一距離。內反射區38a對應覆蓋在光源34上方,這是為了讓最強的光線反射進入導光板28,避免鍵帽20的主字符過亮問題,有助於提升邊緣或角落字符的亮度,也有助於提升背光按鍵10的發光均勻度。如有需要,遮光片26可包含遮罩層40,以進一步遮蔽穿透第二反射層38的光線。遮罩層40可為黑色油墨層或金屬漆層,並對應光源34之位置而形成於第二反射層38上方。遮罩層40可區分成內遮罩區40a、外遮罩區40b與肋遮罩區40c。 The shading sheet 26 is disposed between the bottom plate 14 and the light guide plate 28. For example, the shading sheet 26 may be provided with the aforementioned second reflective layer 38 on a transparent substrate to reduce and/or prevent light from passing through a specific portion. At the light-emitting position corresponding to the key body 12 (such as characters and halo), the shading sheet 26 is not provided with the second reflective layer 38 so as to form a light-transmitting area 27. The second reflective layer 38 may be a white ink or paint layer, or may be implemented by a paint with highly reflective particles, or even a metal layer or metal paint. The second reflective layer 38 generally has a reflectivity of at least 15-20%. If necessary, the second reflective layer 38 may also have a considerable transmittance to allow local light to pass through. The second reflective layer 38 may include an inner reflective area 38a (block-shaped), an outer reflective area 38b (frame-shaped), and a rib reflective area 38c (if necessary). The light-transmitting area 27 surrounds the inner reflection area 38a, and the outer reflection area 38b surrounds the light-transmitting area 27, so that the light-transmitting area 27 surrounds the inner reflection area 38a and the outer reflection area 38b. The outer reflection area 38b corresponds to the inner and outer peripheral areas of the key cap 20, so as to prevent the user from seeing the highlights (such as the microstructures described later) below the through hole 15 of the bottom plate 14 through the gaps around the key cap 20. The rib reflection area 38c is disposed between the inner reflection area 38a and the outer reflection area 38b, and each is spaced a distance apart. The inner reflection area 38a corresponds to and covers the light source 34. This is to allow the strongest light to be reflected into the light guide plate 28, avoid the problem of the main characters of the key cap 20 being too bright, help improve the brightness of the edge or corner characters, and also help improve the luminous uniformity of the backlit key 10. If necessary, the light shielding sheet 26 may include a mask layer 40 to further shield the light penetrating the second reflection layer 38. The mask layer 40 may be a black ink layer or a metal paint layer, and is formed above the second reflection layer 38 corresponding to the position of the light source 34. The mask layer 40 can be divided into an inner mask area 40a, an outer mask area 40b, and a rib mask area 40c.
導光板28位於遮光片26下方,燈板30設置於導光板28下且具有光源34。導光板28對應鍵體12/鍵帽20/光源34之位置具有導光孔29,光源34設置於導光孔29中。光源34包含一或多個發光體(例如不同顏色的發光二極體晶粒,但不以此為限)。背光模組18另包含微結構層36,微結構層36可平行導光板28及燈板30設置。微結構層36對應設置在鍵帽20的主字符/子字符的下方區域,如形成於導光板28的上表面或下表面,或形成於燈板30的反射層上表面,或獨立形成在導光板28與燈板30之間。微結構層36是一種擴散結構,例如金屬漆/白漆微點、凹凸微點結構、線段或連續線條構成的線性凹凸結構等。 The light guide plate 28 is located below the light shielding sheet 26, and the lamp plate 30 is disposed below the light guide plate 28 and has a light source 34. The light guide plate 28 has a light guide hole 29 at a position corresponding to the key body 12/key cap 20/light source 34, and the light source 34 is disposed in the light guide hole 29. The light source 34 includes one or more light-emitting bodies (for example, light-emitting diode grains of different colors, but not limited to this). The backlight module 18 further includes a microstructure layer 36, and the microstructure layer 36 can be disposed parallel to the light guide plate 28 and the lamp plate 30. The microstructure layer 36 is disposed correspondingly in the area below the main character/sub-character of the key cap 20, such as formed on the upper surface or lower surface of the light guide plate 28, or formed on the upper surface of the reflective layer of the lamp plate 30, or independently formed between the light guide plate 28 and the lamp plate 30. The microstructure layer 36 is a diffusion structure, such as metal paint/white paint microdots, concave-convex microdot structures, linear concave-convex structures composed of line segments or continuous lines, etc.
突出結構32可形成於遮光片26且對應光源34的上方。設置突出結構32的最大目的在於擴散光線而打開或增大光線傳遞角度(相對於光源34之頂面法線),也就是讓光線能有較大的橫向傳遞分量,就能讓更多光線在出光初期進入導光板28,並在導光板28中透過全反射橫向傳遞。整體來說,本發明的突出結構32可以設置在光源34上方的任意元件上,如遮光片26(第1、5圖)、底板14(第7、8圖)或薄膜電路板16(第4圖);突出結構32可由遮光片26、底板14或薄膜電路板16一體成型(例如以模具沖壓),或是做為獨立元件固著在遮光片26、底板14或薄膜電路板16的表面(例如印刷或點注漆料、油墨或膠材形成凸點)。突出結構32的高度例如可以是導光板28厚度的18%至95%。 The protruding structure 32 can be formed on the light shielding sheet 26 and above the light source 34. The main purpose of providing the protruding structure 32 is to diffuse the light and open or increase the light transmission angle (relative to the top normal of the light source 34), that is, to allow the light to have a larger lateral transmission component, so that more light can enter the light guide plate 28 at the beginning of light emission and be transmitted laterally in the light guide plate 28 through total reflection. In general, the protruding structure 32 of the present invention can be disposed on any element above the light source 34, such as the shading sheet 26 (Figs. 1 and 5), the bottom plate 14 (Figs. 7 and 8), or the thin film circuit board 16 (Fig. 4); the protruding structure 32 can be integrally formed by the shading sheet 26, the bottom plate 14, or the thin film circuit board 16 (for example, by stamping with a mold), or fixed as an independent element on the surface of the shading sheet 26, the bottom plate 14, or the thin film circuit board 16 (for example, by printing or dotting paint, ink, or glue to form bumps). The height of the protruding structure 32 can be, for example, 18% to 95% of the thickness of the light guide plate 28.
突出結構32朝向光源34突出是違反常識的。採用低功率光源如mini LED或micro LED時,光源34高度比傳統LED大幅降低,且背光模組18與其遮光片26、導光板28和燈板30都經歷過厚度薄化的過程。突出結構32朝向光源34突出可能會導致背光模組18在光源34處厚度過大,使得背光模組18之頂面凸出或底面凸出。背光模組18下凸是燈板30在光源34處向下突出,這讓燈板30的線路在光源34附近局部彎曲,使得光源34焊接處有可能剝離。或者,遮光片26也可能在光源34處上凸。不論背光模組18在光源34處上凸或下凸,光源34還可能因為跟突出結構32干涉,而傷及光源34之表面螢光體,最終導致色偏問題(例如白光偏藍或多色混光有色偏現象)。第三個問題是突出結構32若有局部進入導光板28之導光孔29,會迫使光源34相對位置下移,影響光源34與導光孔29之孔壁的光耦合機制。第四個問題是,如果導光板28之導光孔29不能完整容納突出結構32,突出結構32的外圍區域可能會導致不必要的空氣間隙,造成光線的逸散損耗。不過,相反的,解決這些問題也意味著本發明將突出結構32朝向光源34突出,可以被轉化成為有利的解決方案。 It is contrary to common sense that the protruding structure 32 protrudes toward the light source 34. When a low-power light source such as mini LED or micro LED is used, the height of the light source 34 is significantly lower than that of a traditional LED, and the backlight module 18 and its shading sheet 26, light guide plate 28 and lamp board 30 have all undergone a process of thinning. The protruding structure 32 protruding toward the light source 34 may cause the backlight module 18 to be too thick at the light source 34, causing the top or bottom surface of the backlight module 18 to bulge. The downward bulge of the backlight module 18 is that the lamp board 30 protrudes downward at the light source 34, which causes the wiring of the lamp board 30 to be partially bent near the light source 34, making it possible for the welding point of the light source 34 to peel off. Alternatively, the shading sheet 26 may also bulge upward at the light source 34. Regardless of whether the backlight module 18 is convex or concave at the light source 34, the light source 34 may interfere with the protruding structure 32, thereby damaging the surface fluorescent body of the light source 34, and ultimately causing color deviation problems (for example, white light is blue or multi-color mixed light has color deviation). The third problem is that if the protruding structure 32 partially enters the light guide hole 29 of the light guide plate 28, it will force the light source 34 to move downward relative to the light source 34, affecting the optical coupling mechanism between the light source 34 and the hole wall of the light guide hole 29. The fourth problem is that if the light guide hole 29 of the light guide plate 28 cannot completely accommodate the protruding structure 32, the outer area of the protruding structure 32 may cause unnecessary air gaps, resulting in light dissipation loss. However, on the contrary, solving these problems also means that the present invention protrudes the protruding structure 32 toward the light source 34, which can be transformed into a favorable solution.
第1圖中,突出結構32由遮光片26的透明基材下凸而成,或是同處形成透光或非透光凸點。遮光片26的內反射區38a及內遮罩區40a可以重疊形成於突出結構32之上表面S1或下表面S2。此外,油墨層之堆疊配置亦可不限於上述實施例,意即本發明亦可採用其他油墨層堆疊設計,其油墨層尺寸比例關以及油墨顏色與種類端視背光模組18之實際出光應用而有所變化。舉例來說,請參閱第3圖,為根據本發明不同實施例所提出之不同油墨層配置圖。如第3圖(a)所示,第二反射層38(內反射區38a)可形成於突出結構32之下表面S2,且遮罩層40(內遮罩區40a)可形成於第二反射層38(內反射區38a)與突出結構32之下表面S2之間;如第3圖(b)所示,第二反射層38(內反射區38a)可形成於突出結構32之下表面S2,且遮罩層40(內遮罩區40a)可形成於突出結構32之上表面S1。突出結構32 的擴散效果可以來自第二反射層38(內反射區38a)或突出結構32本身;突出結構32下凸的平滑或粗糙弧面、或者突出結構32由反射材料構成,都讓突出結構32可以不需借助第二反射層38(內反射區38a)而提供擴散光線的效果。突出結構32可以具有單一或多個凸點,或者形成多點凹凸區域,近距離的設置在光源34的出光範圍內,例如水平360度、垂直120度的橢圓半球體。 In FIG. 1 , the protruding structure 32 is formed by the transparent substrate of the light shielding sheet 26 protruding downward, or by forming a transparent or non-transparent protrusion at the same place. The inner reflection area 38a and the inner mask area 40a of the light shielding sheet 26 can be overlapped and formed on the upper surface S1 or the lower surface S2 of the protruding structure 32. In addition, the stacking configuration of the ink layer is not limited to the above-mentioned embodiment, which means that the present invention can also adopt other ink layer stacking designs, and the ink layer size ratio and ink color and type are changed depending on the actual light output application of the backlight module 18. For example, please refer to FIG. 3, which is a different ink layer configuration diagram proposed according to different embodiments of the present invention. As shown in FIG. 3 (a), the second reflective layer 38 (inner reflection area 38a) can be formed on the lower surface S2 of the protruding structure 32, and the mask layer 40 (inner mask area 40a) can be formed between the second reflective layer 38 (inner reflection area 38a) and the lower surface S2 of the protruding structure 32; as shown in FIG. 3 (b), the second reflective layer 38 (inner reflection area 38a) can be formed on the lower surface S2 of the protruding structure 32, and the mask layer 40 (inner mask area 40a) can be formed on the upper surface S1 of the protruding structure 32. The diffusion effect of the protruding structure 32 can come from the second reflective layer 38 (internal reflection area 38a) or the protruding structure 32 itself; the smooth or rough curved surface of the protruding structure 32, or the protruding structure 32 is made of reflective material, so that the protruding structure 32 can provide the effect of diffusing light without the help of the second reflective layer 38 (internal reflection area 38a). The protruding structure 32 can have a single or multiple protrusions, or form multiple concave and convex areas, and is set in a close distance within the light emitting range of the light source 34, such as an elliptical hemisphere with a horizontal angle of 360 degrees and a vertical angle of 120 degrees.
另外,本發明可更進一步地採用膠層設計,舉例來說,如第1圖所示,背光模組18可另包含至少一膠層44。第1圖中顯示一膠層44貼附於遮光片26以及導光板28之間,此膠層44至少局部地圍繞突出結構32、導光孔29和光源34。第1圖中還顯示另一膠層44貼附於導光板28以及第一反射層42之間,此膠層44也至少局部的圍繞突出結構32、導光孔29和光源34。前述膠層44平行遮光片26、平行導光板28、也平行燈板30設置。膠層44與導光板28的導光孔29之間可較佳地設有無膠區45,以避免膠層44在製程中因故進入導光板28的導光孔29沾黏光源34,導致過度出光或使光源34脫落。無膠區45可設置在導光板28之上表面(或說導光板28與遮光片26之間),無膠區45也可以設置在導光板28之下表面(或說導光板28與燈板30之間)。膠層44具有良好的光線耦合效果,透過上述膠層44的設計,光源34之光線可在直接或間接入射至膠層44時順利到達膠層44另一側的介質,使得光線可以在射出導光板28後,在第二反射層38與第一反射層42之間反射回到導光板28,以避免光線逸散損耗在導光板28與遮光片26間的空氣間隙,或是導光板28與燈板30及第一反射層42間的另一空氣間隙,以便確保足夠的光線比例可以繼續在導光板28中橫向傳遞到較遠位置。 In addition, the present invention can further adopt a glue layer design. For example, as shown in FIG. 1, the backlight module 18 can further include at least one glue layer 44. FIG. 1 shows a glue layer 44 attached between the light shielding sheet 26 and the light guide plate 28. The glue layer 44 at least partially surrounds the protruding structure 32, the light guide hole 29 and the light source 34. FIG. 1 also shows another glue layer 44 attached between the light guide plate 28 and the first reflective layer 42. The glue layer 44 also at least partially surrounds the protruding structure 32, the light guide hole 29 and the light source 34. The aforementioned glue layer 44 is arranged parallel to the light shielding sheet 26, the light guide plate 28, and the light panel 30. A non-glue area 45 is preferably provided between the glue layer 44 and the light guide hole 29 of the light guide plate 28 to prevent the glue layer 44 from entering the light guide hole 29 of the light guide plate 28 and adhering to the light source 34 during the manufacturing process, resulting in excessive light emission or the light source 34 falling off. The non-glue area 45 can be provided on the upper surface of the light guide plate 28 (or between the light guide plate 28 and the light shielding sheet 26), or the non-glue area 45 can be provided on the lower surface of the light guide plate 28 (or between the light guide plate 28 and the light board 30). The adhesive layer 44 has a good light coupling effect. Through the design of the above-mentioned adhesive layer 44, the light from the light source 34 can smoothly reach the medium on the other side of the adhesive layer 44 when it is directly or indirectly incident on the adhesive layer 44, so that the light can be reflected back to the light guide plate 28 between the second reflective layer 38 and the first reflective layer 42 after emitting from the light guide plate 28, so as to avoid the light from being lost in the air gap between the light guide plate 28 and the light shielding sheet 26, or in another air gap between the light guide plate 28 and the lamp panel 30 and the first reflective layer 42, so as to ensure that a sufficient proportion of light can continue to be transmitted horizontally in the light guide plate 28 to a farther position.
透過上述配置,突出結構32可擴散光線而打開或增大光線傳遞角度(相對於光源34之頂面法線),增加光線的橫向傳遞分量,讓更多光線在出光初期進入導光板28橫向傳遞。接著,透過圍繞突出結構32的膠層44的光耦合效果,可將初期逸散光線導引回到導光板28中。此外,從導光板28的上下表面逸散的光 線,可以透過第一反射層42與第二反射層38反射回收到導光板28,儘可能確保有更多的光線到達鍵帽20側邊和角落的下方。此時,透過微結構層36(如第1圖所示)可向上擴散光線,讓光線向上穿出導光板28。如此一來,光線能夠繼續依序穿過遮光片26之透光區27、底板14之通孔15與薄膜電路板16而從鍵帽20出光,從而產生鍵帽20的字符發光與周圍光暈效果,並達到相當程度的均勻度。 Through the above configuration, the protruding structure 32 can diffuse the light and open or increase the light transmission angle (relative to the top normal of the light source 34), increase the lateral transmission component of the light, and allow more light to enter the light guide plate 28 for lateral transmission at the initial stage of light emission. Then, through the optical coupling effect of the glue layer 44 surrounding the protruding structure 32, the initial scattered light can be guided back to the light guide plate 28. In addition, the light scattered from the upper and lower surfaces of the light guide plate 28 can be reflected and recovered to the light guide plate 28 through the first reflection layer 42 and the second reflection layer 38, ensuring that as much light as possible reaches the side and corner of the key cap 20. At this time, the light can be diffused upward through the microstructure layer 36 (as shown in Figure 1) to allow the light to pass through the light guide plate 28 upward. In this way, the light can continue to pass through the light-transmitting area 27 of the light-shielding sheet 26, the through hole 15 of the bottom plate 14 and the thin film circuit board 16 in sequence and emit light from the key cap 20, thereby producing the luminous characters of the key cap 20 and the surrounding halo effect, and achieving a considerable degree of uniformity.
綜上所述,本發明採用將突出結構與光源重疊設置,可藉由突向光源的突出結構將光源的光線在光路初始階段進行反射擴散,以便打開光線傳遞角度、提高橫向傳遞分量、增加導光板28的入光量。如此,除了避免中間字符過亮,也提升側邊或角落字符亮度,從而大幅地提升背光按鍵的發光均勻性與在使用時的視覺美觀效果。 In summary, the present invention adopts the arrangement of overlapping the protruding structure and the light source, and the light from the light source can be reflected and diffused at the initial stage of the light path by the protruding structure protruding toward the light source, so as to open the light transmission angle, increase the lateral transmission component, and increase the amount of light entering the light guide plate 28. In this way, in addition to preventing the middle characters from being too bright, the brightness of the side or corner characters is also increased, thereby greatly improving the uniformity of the backlight keys and the visual aesthetics when in use.
值得一提的是,突出結構之形成位置可不限於上述實施例,舉例來說,請參閱第4圖,其為根據本發明另一實施例所提出之背光按鍵100之剖面簡示圖。如第4圖所示,背光按鍵100包含鍵體12、底板14、薄膜電路板16以及背光模組102,背光模組102可包含遮光片26、導光板28、燈板30,以及突出結構104。在此實施例中,突出結構104可形成於薄膜電路板16,朝向光源34突出,以便將光源34的光線在光路初始階段進行反射擴散光源,以便打開光線傳遞角度、提高橫向傳遞分量、增加導光板28的入光量,繼而達到前述均勻性與美觀效果。 It is worth mentioning that the formation position of the protruding structure is not limited to the above-mentioned embodiment. For example, please refer to FIG. 4, which is a cross-sectional diagram of a backlight key 100 according to another embodiment of the present invention. As shown in FIG. 4, the backlight key 100 includes a key body 12, a bottom plate 14, a thin film circuit board 16 and a backlight module 102. The backlight module 102 may include a light shielding sheet 26, a light guide plate 28, a light board 30, and a protruding structure 104. In this embodiment, the protruding structure 104 can be formed on the thin film circuit board 16, protruding toward the light source 34, so as to reflect and diffuse the light from the light source 34 at the initial stage of the light path, so as to open the light transmission angle, increase the lateral transmission component, and increase the amount of light entering the light guide plate 28, thereby achieving the aforementioned uniformity and aesthetic effect.
突出結構104之光線反射擴散效果,可以發生在距離光源34較遠位置。在此實施例中,背光模組102可另包含第二反射層106(如同第1圖的內反射區38a)形成於薄膜電路板16且對應光源34,第二反射層106可較佳地為白色油墨層。更詳細地說,由第4圖可知,第二反射層106可形成於突出結構104之上表面S3。在實際應用中,為了防止光線部分穿透第二反射層106直接向上入射至鍵體12,背光模組102可另包含遮罩層108,遮罩層108可較佳地為黑色油墨層或金屬漆層,形成於第二反射層106上對應光源34之位置,以減少或阻絕穿透第二反射 層106之光線直接入射至鍵帽20的主字符,從而更進一步地改善主字符過亮的問題。至於針對此實施例的其他相關描述(如反射油墨層與遮罩層之配置、膠層設計等),其可參照上述實施例類推,於此不再贅述。 The light reflection and diffusion effect of the protruding structure 104 can occur at a position far from the light source 34. In this embodiment, the backlight module 102 can further include a second reflection layer 106 (similar to the internal reflection area 38a in FIG. 1) formed on the thin film circuit board 16 and corresponding to the light source 34. The second reflection layer 106 can preferably be a white ink layer. More specifically, as shown in FIG. 4, the second reflection layer 106 can be formed on the upper surface S3 of the protruding structure 104. In actual application, in order to prevent the light from partially penetrating the second reflective layer 106 and directly incident upward to the key body 12, the backlight module 102 may further include a mask layer 108. The mask layer 108 may preferably be a black ink layer or a metal paint layer, formed on the second reflective layer 106 at a position corresponding to the light source 34, so as to reduce or prevent the light penetrating the second reflective layer 106 from directly incident on the main characters of the key cap 20, thereby further improving the problem of the main characters being too bright. As for other related descriptions of this embodiment (such as the configuration of the reflective ink layer and the mask layer, the design of the glue layer, etc.), it can be referred to the above embodiment by analogy, and will not be repeated here.
除此之外,導光板與燈板之疊設配置亦可以其他方式設置,以便容置突出結構,避免突出結構處過度外凸,影響背光模組18的整體平整度和燈板強度;另一方面,也可減少突出結構與光源的干涉程度,避免影響光源固接效果或損傷螢光體。請參閱第5圖以及第6圖,第5圖為根據本發明另一實施例所提出之背光按鍵150之剖面簡示圖,第6圖為第5圖之底板14、遮光片26、導光板154、承載框156以及燈板30之爆炸簡示圖。背光按鍵150包含鍵體12、底板14、薄膜電路板16以及背光模組152,背光模組152可包含遮光片26、燈板30、突出結構32、導光板154以及承載框156。導光板154可具有導光孔155對應突出結構32,承載框156設置於燈板30與導光板154之間,承載框156形成有底孔162以容置光源34,底孔162上方形成有限位空間164以將導光板154定位在光源34上方較高相對位置。承載框156可較佳地由形成有底孔162的底框158以及形成有限位空間164的限位框160疊設而成(但不受此限),而若是進一步地應用在背光鍵盤上,則底框158可採用能夠形成多個底孔162的網格狀結構設計以分別容置燈板30上的多個光源34,且限位框160可採用外圍環形片體設計且疊設於底框158以形成限位空間164容置整片導光板154。 In addition, the stacking configuration of the light guide plate and the lamp panel can also be arranged in other ways to accommodate the protruding structure, avoid excessive protrusion of the protruding structure, and affect the overall flatness of the backlight module 18 and the strength of the lamp panel; on the other hand, the interference between the protruding structure and the light source can be reduced to avoid affecting the light source fixing effect or damaging the fluorescent body. Please refer to Figure 5 and Figure 6. Figure 5 is a cross-sectional schematic diagram of a backlight key 150 proposed according to another embodiment of the present invention, and Figure 6 is an exploded schematic diagram of the bottom plate 14, the light shielding sheet 26, the light guide plate 154, the supporting frame 156 and the lamp panel 30 of Figure 5. The backlight key 150 includes a key body 12, a bottom plate 14, a thin film circuit board 16 and a backlight module 152. The backlight module 152 may include a light shielding sheet 26, a lamp panel 30, a protruding structure 32, a light guide plate 154 and a supporting frame 156. The light guide plate 154 may have a light guide hole 155 corresponding to the protruding structure 32. The supporting frame 156 is disposed between the lamp panel 30 and the light guide plate 154. The supporting frame 156 is formed with a bottom hole 162 to accommodate the light source 34. A limited space 164 is formed above the bottom hole 162 to position the light guide plate 154 at a relatively high position above the light source 34. The supporting frame 156 can be preferably formed by stacking a bottom frame 158 with a bottom hole 162 and a limiting frame 160 with a limited space 164 (but not limited thereto). If it is further applied to a backlight keyboard, the bottom frame 158 can adopt a grid structure design capable of forming multiple bottom holes 162 to respectively accommodate multiple light sources 34 on the light board 30, and the limiting frame 160 can adopt an outer ring sheet design and be stacked on the bottom frame 158 to form a limited space 164 to accommodate the entire light guide plate 154.
透過上述配置,突出結構32可與光源34保持較為安全的間距,避免突出結構32與光源34干涉所衍生的問題。同時,大幅降低光源34的高度,讓出光比例較高的光源34的頂面,從緊貼遮光片26之底面或接近導光板28之頂面(見第1圖),降低到第5圖接近導光板28之底面。如此,突出結構32與光源34較大的間距,可以讓光線有機會打開傳遞角度,提高橫向傳遞分量;最終,對於鍵帽20主字符/子字符發光與周圍光暈的均勻度與美觀效果有所貢獻。至於針對此實施例的 其他相關描述(如突出結構之形成位置、反射油墨層與遮罩層之配置、膠層設計等),其可參照上述實施例類推,於此不再贅述。 Through the above configuration, the protruding structure 32 can maintain a safer distance from the light source 34, avoiding problems caused by interference between the protruding structure 32 and the light source 34. At the same time, the height of the light source 34 is greatly reduced, so that the top surface of the light source 34 with a higher light output ratio is lowered from being close to the bottom surface of the light shielding sheet 26 or close to the top surface of the light guide plate 28 (see Figure 1) to being close to the bottom surface of the light guide plate 28 in Figure 5. In this way, the larger distance between the protruding structure 32 and the light source 34 can give the light a chance to open the transmission angle and increase the lateral transmission component; ultimately, it contributes to the uniformity and aesthetic effect of the main character/sub-character luminescence and the surrounding halo of the key cap 20. As for other related descriptions of this embodiment (such as the formation position of the protruding structure, the configuration of the reflective ink layer and the mask layer, the design of the glue layer, etc.), they can be deduced by analogy with the above-mentioned embodiments and will not be elaborated here.
實作上,本發明亦可將突出結構直接形成在底板上,也能讓突出結構與光源保持安全間距。舉例來說,請參閱第7圖,其為根據本發明另一實施例所提出之背光按鍵200之剖面簡示圖。如第7圖所示,背光按鍵200包含鍵體12、底板14、薄膜電路板16以及背光模組202,背光模組202可包含導光板28、燈板30、突出結構204,以及遮光片206。在此實施例中,突出結構204可形成於底板14(較佳地以向下沖壓打凸方式形成,但不受此限)、並朝向光源34突出,遮光片206可具有透光區27且對應下凹結構204形成有避讓孔207。透過上述配置,底板14之突出結構204可與光源34保持安全間距,避免突出結構32與光源34干涉所衍生的問題。同時,大幅降低光源34的高度,讓出光比例較高的光源34的頂面,從緊貼遮光片26的底面或接近導光板28的頂面(見第1圖),降低到第7圖位於導光板28的頂面與底面之間。如此,突出結構204與光源34之間較大的間距,可以讓光線有機會打開傳遞角度,提高橫向傳遞分量;最終,對於鍵帽20字符發光與周圍光暈的均勻度與美觀效果有所貢獻。至於針對此實施例的其他相關描述(如反射油墨層與遮罩層之配置、膠層設計等),其可參照上述實施例類推,於此不再贅述。 In practice, the present invention can also form the protruding structure directly on the bottom plate, and can also keep a safe distance between the protruding structure and the light source. For example, please refer to Figure 7, which is a cross-sectional schematic diagram of a backlight key 200 proposed according to another embodiment of the present invention. As shown in Figure 7, the backlight key 200 includes a key body 12, a bottom plate 14, a thin film circuit board 16 and a backlight module 202. The backlight module 202 may include a light guide plate 28, a light board 30, a protruding structure 204, and a light shielding sheet 206. In this embodiment, the protruding structure 204 can be formed on the bottom plate 14 (preferably formed by a downward stamping embossing method, but not limited thereto) and protrude toward the light source 34. The light shielding sheet 206 may have a light-transmitting area 27 and a avoidance hole 207 is formed corresponding to the concave structure 204. Through the above configuration, the protruding structure 204 of the bottom plate 14 can maintain a safe distance from the light source 34, avoiding problems caused by interference between the protruding structure 32 and the light source 34. At the same time, the height of the light source 34 is greatly reduced, so that the top surface of the light source 34 with a higher light output ratio is lowered from being close to the bottom surface of the light shielding sheet 26 or close to the top surface of the light guide plate 28 (see Figure 1) to being between the top and bottom surfaces of the light guide plate 28 in Figure 7. In this way, the larger distance between the protruding structure 204 and the light source 34 can give the light an opportunity to open the transmission angle and increase the lateral transmission component; ultimately, it contributes to the uniformity and aesthetic effect of the light emission of the key cap 20 characters and the surrounding halo. As for other related descriptions of this embodiment (such as the configuration of the reflective ink layer and the mask layer, the design of the glue layer, etc.), they can be deduced by analogy with the above embodiments and will not be elaborated here.
另外,上述第5圖實施例之承載框設計亦可應用在底板具有突出結構的實施例中,舉例來說,請參閱第8圖,其為根據本發明另一實施例所提出之背光按鍵250之剖面簡示圖。如第8圖所示,背光按鍵250包含鍵體12、底板14、薄膜電路板16以及背光模組252,背光模組252可包含燈板30、導光板154、承載框156、突出結構204,以及遮光片206,承載框156設置於燈板30與導光板154之間,承載框156形成有底孔162以容置光源34,底孔162上方形成有限位空間164以容置導光板154,導光板154可因而定位在光源34上方較高相對位置。導光板154可具 有導光孔155對應突出結構204,遮光片206可具有透光區27且對應突出結構204形成有避讓孔207。透過上述配置,突出結構32可與光源34保持安全間距,避免突出結構32與光源34干涉所衍生的問題。同時,大幅降低光源34的高度,讓出光比例較高的光源34的頂面,降低到第8圖接近導光板154的底面。如此,突出結構32與光源34之間較大的間距,可以讓光線有機會打開傳遞角度,提高橫向傳遞分量;最終,對於鍵帽20主字符/子字符發光與周圍光暈的均勻度與美觀效果有所貢獻。至於針對此實施例的其他相關描述(如反射油墨層與遮罩層之配置、膠層設計等),其可參照上述實施例類推,於此不再贅述。 In addition, the supporting frame design of the embodiment of Figure 5 can also be applied to the embodiment in which the base plate has a protruding structure. For example, please refer to Figure 8, which is a cross-sectional schematic diagram of a backlight key 250 proposed according to another embodiment of the present invention. As shown in FIG. 8 , the backlight key 250 includes a key body 12, a bottom plate 14, a thin film circuit board 16, and a backlight module 252. The backlight module 252 may include a lamp panel 30, a light guide plate 154, a support frame 156, a protruding structure 204, and a light shielding sheet 206. The support frame 156 is disposed between the lamp panel 30 and the light guide plate 154. The support frame 156 is formed with a bottom hole 162 to accommodate the light source 34. A limited space 164 is formed above the bottom hole 162 to accommodate the light guide plate 154. The light guide plate 154 may be positioned at a relatively high position above the light source 34. The light guide plate 154 may have a light guide hole 155 corresponding to the protruding structure 204. The light shielding sheet 206 may have a light-transmitting area 27 and a avoidance hole 207 is formed corresponding to the protruding structure 204. Through the above configuration, the protruding structure 32 can maintain a safe distance from the light source 34, avoiding problems derived from the interference between the protruding structure 32 and the light source 34. At the same time, the height of the light source 34 is greatly reduced, so that the top surface of the light source 34 with a higher light output ratio is lowered to the bottom surface close to the light guide plate 154 in Figure 8. In this way, the larger distance between the protruding structure 32 and the light source 34 can give the light an opportunity to open the transmission angle and increase the lateral transmission component; ultimately, it contributes to the uniformity and aesthetic effect of the main character/sub-character luminescence and the surrounding halo of the key cap 20. As for other related descriptions of this embodiment (such as the configuration of the reflective ink layer and the mask layer, the design of the glue layer, etc.), it can be referred to the above embodiment by analogy, and will not be repeated here.
在實際應用中,為了更進一步地改善中間字符過亮問題,本發明可採用微結構層淨空設計,舉例來說,請參閱第9圖,其為根據本發明另一實施例所提出之鍵帽20、底板14、光源34與微結構層36’之配置的上視透視圖。由第9圖可知,本發明之背光模組可包含微結構層36’,微結構層36’可形成在對應遮光片26之透光區27(於第9圖中以虛線簡示)之位置,以引導光線由導光板28出光穿過透光區27並照射鍵帽20,且微結構層36’可以光源34為中心向外定義微結構淨空區37(於第9圖中以矩形區域呈現,但不受此限,其亦可採用其他形狀設計,例如圓形區域等)。微結構淨空區37至少涵蓋底板14的多個通孔15的靠內部分15a,使得光線不會藉由微結構層36’從複數個通孔15的靠內部分15a出光。其中微結構層36’可平行導光板28(如形成於導光板28的上表面或下表面,但不受此限,其亦可形成於燈板30)且採用網點結構設計(但不受此限,其亦可採用其他光學散射設計,如金屬漆/白漆設計、凹凸微點結構設計、連續線條微結構設計等),微結構層36’在微結構淨空區37內採用移除光學散射結構之配置。如此一來,透過上述微結構層淨空設計,本發明可減少光源34直接向上入射至鍵帽20的光線,藉以解決先前技術所提到的發光二極體向上發射之光線會直接入射至背光按鍵導致字符亮度不均的問題,從而大幅地提升背光按鍵的發光均勻 性與在使用時的視覺美觀效果。此外,前述各實施例的突出結構32與膠層44可與微結構淨空區37重疊,或說微結構淨空區37所涵蓋的複數個通孔15的靠內部分15a圍繞突出結構32與膠層44,進一步提升鍵帽20字符與輪廓光暈的整體出光均勻與視覺效果。 In practical applications, in order to further improve the problem of the middle characters being too bright, the present invention may adopt a microstructure layer clearance design. For example, please refer to FIG. 9, which is a top perspective view of the configuration of the key cap 20, the base plate 14, the light source 34 and the microstructure layer 36' according to another embodiment of the present invention. As can be seen from FIG. 9, the backlight module of the present invention may include a microstructure layer 36', which may be formed at a position corresponding to the light-transmitting area 27 (simplified by a dotted line in FIG. 9) of the light-shielding sheet 26 to guide light from the light guide plate 28 through the light-transmitting area 27 and illuminate the keycap 20, and the microstructure layer 36' may define a microstructure clear area 37 (presented as a rectangular area in FIG. 9, but not limited thereto, and may also be designed in other shapes, such as a circular area, etc.) with the light source 34 as the center. The microstructure clear area 37 at least covers the inner portion 15a of the plurality of through holes 15 of the bottom plate 14, so that light will not be emitted from the inner portion 15a of the plurality of through holes 15 through the microstructure layer 36'. The microstructure layer 36' may be parallel to the light guide plate 28 (e.g., formed on the upper surface or lower surface of the light guide plate 28, but not limited thereto, and may also be formed on the light panel 30) and may adopt a dot structure design (but not limited thereto, and may also adopt other optical scattering designs, such as metal paint/white paint design, concave-convex microdot structure design, continuous line microstructure design, etc.), and the microstructure layer 36' may adopt a configuration of removing the optical scattering structure in the microstructure clear area 37. Thus, through the above-mentioned microstructure layer clearance design, the present invention can reduce the light from the light source 34 directly incident upward on the key cap 20, thereby solving the problem mentioned in the prior art that the light emitted upward by the light-emitting diode directly incidents on the backlight key, resulting in uneven character brightness, thereby greatly improving the uniformity of the backlight key lighting and the visual aesthetic effect when in use. In addition, the protruding structure 32 and the glue layer 44 of the above-mentioned embodiments can overlap with the microstructure clearance area 37, or the inner part 15a of the plurality of through holes 15 covered by the microstructure clearance area 37 surrounds the protruding structure 32 and the glue layer 44, further improving the overall uniformity of the light and the visual effect of the key cap 20 character and outline halo.
有關突出結構的形狀,可能同時具有上凸和下凸的部位。例如,雖然因為模具沖壓形成下凸部分,但是下凸部分有可能在組裝時被光源頂高,以致於下凸部分上移,而模具施力較大的環狀轉折部位連帶上移成為上凸部分。或者,為避免突出結構與光源干涉,刻意將沖壓模具設計為可以一次成型上凸部分和下凸部分。請參閱第11圖,為本發明另一實施例的背光模組之局部剖面簡示圖。背光模組18的突出結構32形成在遮光片26上,突出結構32除了具有下凸部分32a之外,圍繞下凸部分32a的部位還突起成為上凸部分32b,也就是第11圖剖面圖中的兩個突起的尖角部位。遮光片26上的內反射區38a與內遮罩區40a可能隨著上凸部分32b和下凸部分32a而向上或向下突起、或著不突起,視不同尺寸而異。下凸部分32a可能仍有少部分進入導光孔29,或者完全不進入導光孔29,而與光源34保持一定距離。上凸部分32b可能局部進入底板14的通孔15,也可能不高於底板14的下表面。突出結構32還包括側弧部分32c環繞在上凸部分32b的外側,是伴隨上凸部分32b而生的弧狀表面,下凸部分32a和側弧部分32c和第二反射層38的內反射區38a重疊;內反射區38a可以位在遮光片26透明基材的下表面或上表面。另外,還有膠層44環繞側弧部分32c的外側,減少光線逸散在遮光片26與導光板28間的空氣間隙,或逸散在導光板28與燈板30間的空氣間隙。側弧部分32c朝向光源34突出,可以視為是額外的另一個下凸部分32a,增加了突出結構32朝向光源34的突出弧面的整體面積;下凸部分32a和側弧部分32c分別和內反射區38a的搭配可以構成類似凸面鏡的構造。此外,燈板30的第一反射層42至少局部的進入導光板28的導光孔29內,第一反射層42在導光孔29內環繞光源34,且第一 反射層42與突出結構32和導光孔29三者至少局部的重疊,以便能夠在出光初期,將從突出結構32向下反射的光線由第一反射層42繼續反射擴散,而從第一反射層42向上反射的光線也可以由突出結構32繼續反射擴散,讓更多光線有機會直接從導光板28的孔壁直接橫向入光。如此,能將光源34剛出光的光線反射擴散,打開或增大光線傳遞角度,讓光線能有較大的橫向傳遞分量,使得更多光線在出光初期進入導光板28,並在導光板28中透過全反射橫向傳遞,進而提高鍵帽20的主/子字符與輪廓光暈的發光均勻度及美觀效果。 Regarding the shape of the protruding structure, it may have both an upper convex part and a lower convex part. For example, although the lower convex part is formed by mold stamping, the lower convex part may be lifted by the light source during assembly, so that the lower convex part moves upward, and the annular turning part where the mold applies greater force moves upward to become an upper convex part. Alternatively, in order to avoid interference between the protruding structure and the light source, the stamping mold is deliberately designed to form an upper convex part and a lower convex part at one time. Please refer to Figure 11, which is a partial cross-sectional schematic diagram of a backlight module of another embodiment of the present invention. The protruding structure 32 of the backlight module 18 is formed on the light shielding sheet 26. In addition to the lower convex part 32a, the protruding structure 32 also has a part surrounding the lower convex part 32a that protrudes to form an upper convex part 32b, which is the two protruding corners in the cross-sectional view of Figure 11. The inner reflection area 38a and the inner mask area 40a on the light shielding sheet 26 may protrude upward or downward, or not protrude, depending on the size of the upper convex portion 32b and the lower convex portion 32a. The lower convex portion 32a may still have a small part entering the light guide hole 29, or may not enter the light guide hole 29 at all, and maintain a certain distance from the light source 34. The upper convex portion 32b may partially enter the through hole 15 of the bottom plate 14, or may not be higher than the lower surface of the bottom plate 14. The protruding structure 32 also includes a side arc portion 32c surrounding the outer side of the upper convex portion 32b, which is an arc-shaped surface accompanying the upper convex portion 32b. The lower convex portion 32a and the side arc portion 32c overlap with the inner reflection area 38a of the second reflection layer 38; the inner reflection area 38a can be located on the lower surface or upper surface of the transparent substrate of the light shielding sheet 26. In addition, there is a rubber layer 44 surrounding the outer side of the arc portion 32c to reduce the light escaping in the air gap between the light shielding sheet 26 and the light guide plate 28, or escaping in the air gap between the light guide plate 28 and the light board 30. The arc portion 32c protrudes toward the light source 34 and can be regarded as another additional convex portion 32a, which increases the overall area of the protruding arc surface of the protruding structure 32 toward the light source 34; the convex portion 32a and the arc portion 32c are respectively matched with the internal reflection area 38a to form a structure similar to a convex mirror. In addition, the first reflective layer 42 of the light board 30 at least partially enters the light guide hole 29 of the light guide plate 28, the first reflective layer 42 surrounds the light source 34 in the light guide hole 29, and the first reflective layer 42, the protruding structure 32 and the light guide hole 29 at least partially overlap, so that at the initial stage of light emission, the light reflected downward from the protruding structure 32 can be further reflected and diffused by the first reflective layer 42, and the light reflected upward from the first reflective layer 42 can also be further reflected and diffused by the protruding structure 32, so that more light has the opportunity to directly enter the light horizontally from the hole wall of the light guide plate 28. In this way, the light just emitted by the light source 34 can be reflected and diffused, and the light transmission angle can be opened or increased, so that the light can have a larger lateral transmission component, so that more light enters the light guide plate 28 at the beginning of light emission, and is transmitted horizontally in the light guide plate 28 through total reflection, thereby improving the luminous uniformity and aesthetic effect of the main/sub-characters and outline halo of the keycap 20.
以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above is only the preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
10:背光按鍵 10: Backlit buttons
12:鍵體 12: Keyboard
14:底板 14: Base plate
15:通孔 15:Through hole
16:薄膜電路板 16: Thin film circuit board
18:背光模組 18: Backlight module
20:鍵帽 20: Keycaps
22:升降機構 22: Lifting mechanism
24:復位件 24: Reset piece
26:遮光片 26: Shading film
27:透光區 27: Translucent area
28:導光板 28: Light guide plate
29:導光孔 29: Light guide hole
30:燈板 30: Light board
32:突出結構 32: Protruding structure
34:光源 34: Light source
36:微結構層 36: Microstructure layer
38:第二反射層 38: Second reflective layer
38a:內反射區 38a: Internal reflection area
38b:外反射區 38b: External reflection area
38c:肋反射區 38c: Rib reflexology area
40:遮罩層 40: Mask layer
40a:內遮罩區 40a: Inner mask area
40b:外遮罩區 40b: Outer mask area
40c:肋遮罩區 40c: Rib mask area
42:第一反射層 42: First reflection layer
44:膠層 44: Adhesive layer
45:無膠區 45: No glue area
S1:上表面 S1: Upper surface
S2:下表面 S2: Lower surface
Claims (27)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/368,538 US12321004B2 (en) | 2022-09-19 | 2023-09-14 | Backlight keyswitch and backlight module thereof |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202263408062P | 2022-09-19 | 2022-09-19 | |
| US202263408069P | 2022-09-19 | 2022-09-19 | |
| US63/408,062 | 2022-09-19 | ||
| US63/408,069 | 2022-09-19 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202414471A TW202414471A (en) | 2024-04-01 |
| TWI851171B true TWI851171B (en) | 2024-08-01 |
Family
ID=91622382
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112115564A TWI851171B (en) | 2022-09-19 | 2023-04-26 | Backlight keyswitch and backlight module thereof |
| TW112119691A TWI863306B (en) | 2022-09-19 | 2023-05-26 | Backlight module and backlight keyswitch thereof |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112119691A TWI863306B (en) | 2022-09-19 | 2023-05-26 | Backlight module and backlight keyswitch thereof |
Country Status (1)
| Country | Link |
|---|---|
| TW (2) | TWI851171B (en) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110794505B (en) * | 2018-08-01 | 2020-11-17 | 光宝电子(广州)有限公司 | Light guide plate and input device |
| TWI697021B (en) * | 2019-09-12 | 2020-06-21 | 群光電能科技股份有限公司 | Illuminated keyboard and backlight module thereof |
| TWI725894B (en) * | 2020-07-13 | 2021-04-21 | 達方電子股份有限公司 | Backlight module and lighting keyboard |
-
2023
- 2023-04-26 TW TW112115564A patent/TWI851171B/en active
- 2023-05-26 TW TW112119691A patent/TWI863306B/en active
Also Published As
| Publication number | Publication date |
|---|---|
| TW202414471A (en) | 2024-04-01 |
| TWI863306B (en) | 2024-11-21 |
| TW202414479A (en) | 2024-04-01 |
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