TWI848133B - Polarizing film and method for producing same - Google Patents
Polarizing film and method for producing same Download PDFInfo
- Publication number
- TWI848133B TWI848133B TW109121465A TW109121465A TWI848133B TW I848133 B TWI848133 B TW I848133B TW 109121465 A TW109121465 A TW 109121465A TW 109121465 A TW109121465 A TW 109121465A TW I848133 B TWI848133 B TW I848133B
- Authority
- TW
- Taiwan
- Prior art keywords
- boron
- acid
- containing compound
- film
- mass
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/55—Boron-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/02—Homopolymers or copolymers of unsaturated alcohols
- C08L29/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Polarising Elements (AREA)
Abstract
一種偏光薄膜,包含聚乙烯醇(A)、選自包含下式(I)所示之單酸及於水的存在下可轉化為該單酸之化合物的群組中的至少1種含硼化合物(B)、及選自包含下式(II)所示之二酸及於水的存在下可轉化為該二酸之化合物的群組中的至少1種含硼化合物(C),其中,由含硼化合物(B)而來之硼元素相對於由含硼化合物(C)而來之硼元素的質量比(B/C)為4.0~8.0,而且由含硼化合物(C)而來的硼元素含量,相對於100質量份的聚乙烯醇(A)而言,為0.05~0.3質量份。該偏光薄膜在高溫下的收縮力小,耐濕熱性亦優良。 A polarizing film comprising polyvinyl alcohol (A), a monomer selected from the group consisting of Acid and in the presence of water can be converted into the monomer At least one boron-containing compound (B) in the group of compounds of the present invention, and two compounds selected from the group consisting of Acid and in the presence of water can be converted into the two At least one boron-containing compound (C) in the group of compounds of polyvinyl alcohol (A), wherein the mass ratio (B/C) of the boron element from the boron-containing compound (B) to the boron element from the boron-containing compound (C) is 4.0-8.0, and the content of the boron element from the boron-containing compound (C) is 0.05-0.3 parts by mass relative to 100 parts by mass of the polyvinyl alcohol (A). The polarizing film has low shrinkage at high temperature and excellent moisture and heat resistance.
[式(I)中,R1為碳數1~20的1價脂肪族基,R1與酸基係以硼-碳鍵連接]。 [In formula (I), R 1 is a monovalent aliphatic group having 1 to 20 carbon atoms, The acid group is connected by a boron-carbon bond].
[式(II)中,R2為碳數1~20的2價脂肪族基,R2與酸基係以硼-碳鍵連接]。 [In formula (II), R 2 is a divalent aliphatic group having 1 to 20 carbon atoms, The acid group is connected by a boron-carbon bond].
Description
本發明係關於高溫下的收縮力小、光學性能及耐濕熱性優良的偏光薄膜以及其製造方法。 The present invention relates to a polarizing film having low shrinkage force at high temperature, excellent optical performance and moisture and heat resistance, and a method for manufacturing the same.
具有光之穿透及遮蔽功能的偏光板,與使光之偏光狀態產生變化的液晶同為液晶顯示器(LCD)之基本構成要件。又,近年來與45°的相位板組合的圓偏光板被使用於防止有機電致發光顯示器(OLED)的外部光線反射之用途。大多的偏光板或圓偏光板,為了防止偏光薄膜之褪色、防止偏光薄膜之收縮,具有在偏光薄膜的表面貼合三乙酸纖維素(TAC)薄膜等保護膜的結構,而作為偏光薄膜,主流為使碘系色素(I3 -或I5 -等)或雙色性染料等雙色性色素吸附在將聚乙烯醇薄膜(以下有時將「聚乙烯醇」稱為「PVA」)進行單軸延伸而成之基質者。 Polarizing plates, which have the functions of transmitting and shielding light, are the basic components of liquid crystal displays (LCDs), along with liquid crystals that change the polarization state of light. In recent years, circular polarizing plates combined with 45° phase plates have been used to prevent external light reflection in organic electroluminescent displays (OLEDs). Most polarizing plates or circular polarizing plates have a structure in which a protective film such as a triacetate cellulose (TAC) film is attached to the surface of the polarizing film in order to prevent the polarizing film from fading and shrinking. As polarizing films, the mainstream is one in which iodine-based pigments (I 3 - or I 5 - , etc.) or dichroic dyes are adsorbed on a substrate formed by uniaxially stretching a polyvinyl alcohol film (hereinafter, "polyvinyl alcohol" may be referred to as "PVA").
LCD被使用於計算機及手錶等小型機器、智慧型手機、筆記型電腦、液晶顯示器、液晶彩色投影機、液晶電視、車用導航系統、室內外使用之計測機器等廣泛的範圍,OLED則被使用於智慧型手機、OLED電視、智慧型手錶等廣泛的範圍。此等機器被要求薄型、可撓化,伴隨而來的是,近年來正在發展LCD面板或OLED面板的薄型化。結果,LCD 面板或OLED面板翹曲的發生、在高溫且高濕度下偏光板或圓偏光板的褪色成為了問題。LCD面板或OLED面板翹曲的主因被認為是在高溫下偏光薄膜收縮,因此要求在高溫下的收縮力小的偏光薄膜。又,在高溫且高濕度下的偏光板或圓偏光板褪色的主因係碘系偏光薄膜中之水分所導致之碘錯合物的分解。以往係以降低保護膜的透濕性來對應,但隨著保護膜的薄膜化,保護膜的透濕性變高,因此也要求即使在高溫且高濕度下碘錯合物的穩定性亦高的偏光薄膜,即所謂的耐濕熱性優良的碘系偏光薄膜。 LCD is used in a wide range of applications, including small devices such as computers and watches, smartphones, notebook computers, liquid crystal displays, liquid crystal color projectors, liquid crystal televisions, car navigation systems, and measuring devices for indoor and outdoor use. OLED is used in a wide range of applications, including smartphones, OLED televisions, and smart watches. These devices are required to be thin and flexible, and as a result, the thinning of LCD panels or OLED panels has been developing in recent years. As a result, the occurrence of warping of LCD panels or OLED panels and the fading of polarizing plates or circular polarizing plates under high temperatures and high humidity have become problems. The main cause of warping of LCD panels or OLED panels is believed to be the shrinkage of polarizing films at high temperatures, so polarizing films with low shrinkage at high temperatures are required. In addition, the main reason for the fading of polarizing plates or circular polarizing plates under high temperature and high humidity is the decomposition of iodine complexes caused by moisture in iodine-based polarizing films. In the past, the moisture permeability of the protective film was reduced, but as the protective film becomes thinner, the moisture permeability of the protective film becomes higher. Therefore, polarizing films with high stability of iodine complexes even under high temperature and high humidity are also required, that is, iodine-based polarizing films with excellent moisture and heat resistance.
此外,作為降低偏光薄膜之收縮力的手段,已知:使PVA薄膜中的無機硼酸量減少並且在無機硼酸處理步驟與水洗步驟之間設置使PVA薄膜乾燥之步驟的方法(專利文獻1)、將偏光薄膜薄膜化並且控制膜厚與延伸倍率之比的方法(專利文獻2)、因應PVA薄膜的水分率而適當控制乾燥溫度的方法(專利文獻3)等。 In addition, as means for reducing the shrinkage force of polarizing films, there are known methods: a method of reducing the amount of inorganic boric acid in the PVA film and providing a step of drying the PVA film between the inorganic boric acid treatment step and the water washing step (Patent Document 1), a method of thinning the polarizing film and controlling the ratio of the film thickness to the stretching ratio (Patent Document 2), and a method of appropriately controlling the drying temperature according to the moisture content of the PVA film (Patent Document 3).
然而,如專利文獻1使偏光薄膜中的無機硼酸量減少的情況,難以一邊具有高耐濕熱性一邊充分降低收縮力。 However, if the amount of inorganic boric acid in the polarizing film is reduced as in Patent Document 1, it is difficult to sufficiently reduce the shrinkage force while having high moisture and heat resistance.
如專利文獻2將偏光薄膜薄膜化的情況,有偏光薄膜本身的耐濕熱性降低這樣的課題。 When the polarizing film is thinned as in Patent Document 2, there is a problem that the moisture and heat resistance of the polarizing film itself is reduced.
如專利文獻3因應PVA薄膜的水分率而適當管理乾燥溫度時,可製造收縮力小的偏光薄膜。然而,專利文獻3之方法,會為了將高水分率的薄膜進行高溫乾燥,而有光學性能降低的情況或在乾燥中偏光薄膜溶解而破裂的情況等,難以在工業上實施。 As described in Patent Document 3, if the drying temperature is properly managed according to the moisture content of the PVA film, a polarizing film with low shrinkage can be manufactured. However, the method of Patent Document 3 may reduce the optical performance or cause the polarizing film to dissolve and break during drying due to high-moisture content film drying, making it difficult to implement industrially.
其次,作為改良碘系偏光薄膜之耐濕熱性的手 段,已知:以多元醛將PVA薄膜進行交聯處理的手法(專利文獻4)、藉由在溶解有二酸系化合物的水溶液中使PVA薄膜延伸以製造偏光薄膜的方法(專利文獻5)、以酸系化合物來處理PVA薄膜的方法(專利文獻6)、以二酸來處理PVA薄膜的方法(專利文獻7)、使用對排立構度(syndiotacticity)高的PVA來得到偏光薄膜的方法(專利文獻8)、使用高聚合度的PVA來得到偏光薄膜的方法(專利文獻9)等。 Secondly, as a means of improving the moisture and heat resistance of iodine-based polarizing films, it is known that: a method of crosslinking a PVA film with a polyaldehyde (Patent Document 4); A method for producing a polarizing film by stretching a PVA film in an aqueous solution of an acid compound (Patent Document 5), A method for treating PVA film with an acid compound (Patent Document 6), There are a method for treating a PVA film with an acid (Patent Document 7), a method for obtaining a polarizing film using PVA having a high syndiotacticity (Patent Document 8), a method for obtaining a polarizing film using PVA having a high degree of polymerization (Patent Document 9), etc.
然而,使用專利文獻4之多價醛的方法,醛容易揮發,濃度管理不易,因此難以在工業上實施。 However, the method using polyvalent aldehydes in Patent Document 4 is difficult to implement industrially because the aldehydes are easily volatile and the concentration is difficult to manage.
專利文獻5、專利文獻6之藉由在溶解有二酸系化合物的水溶液中使PVA薄膜延伸以製造偏光薄膜的方法、以酸系化合物來處理PVA薄膜的方法,雖可得到耐濕熱性優良的偏光薄膜,但在延伸時頻繁發生斷裂而難以在工業上實施,或收縮力的降低不充分。 Patent Documents 5 and 6 disclose that by dissolving two A method for producing a polarizing film by stretching a PVA film in an aqueous solution of an acid compound, Although the method of treating PVA film with acid compounds can obtain a polarizing film with excellent moisture and heat resistance, it is difficult to implement industrially because it frequently breaks during stretching, or the reduction of shrinkage force is insufficient.
專利文獻7之以二酸來處理的方法,雖可得到耐濕熱性優良的偏光薄膜,但二酸對於水不穩定而會進行分解,因此濃度管理不易,難以在工業上實施。 Patent Literature 7-2 Although the acid treatment method can obtain a polarizing film with excellent moisture and heat resistance, Acids are unstable in water and will decompose, so concentration management is difficult and difficult to implement industrially.
如專利文獻8使用對排立構度高的PVA,雖可得到具有高耐濕熱性的偏光薄膜,但該PVA結晶性高,因此必須在高溫進行延伸,難以在工業上實施。 For example, Patent Document 8 uses PVA with a high degree of isotropic structure. Although a polarizing film with high moisture and heat resistance can be obtained, the PVA has high crystallinity and must be stretched at high temperatures, making it difficult to implement industrially.
如專利文獻9使用高聚合度的PVA,雖可得到具有高耐濕熱性的偏光薄膜,但收縮力變高,因此難以兼具低收縮力與高耐濕熱性。 For example, Patent Document 9 uses PVA with a high degree of polymerization. Although a polarizing film with high moisture and heat resistance can be obtained, the shrinkage force becomes higher, so it is difficult to have both low shrinkage force and high moisture and heat resistance.
[專利文獻1]日本特開2013-148806號公報 [Patent Document 1] Japanese Patent Publication No. 2013-148806
[專利文獻2]日本特開2001-343522 [Patent Document 2] Japanese Patent Application No. 2001-343522
[專利文獻3]日本特開2018-004707 [Patent Document 3] Japanese Patent Application No. 2018-004707
[專利文獻4]日本特開平6-235815號公報 [Patent Document 4] Japanese Patent Publication No. 6-235815
[專利文獻5]KR10-2014-0075154號公報 [Patent Document 5] Publication No. KR10-2014-0075154
[專利文獻6]國際公開編號WO2018/021274 [Patent Document 6] International Publication Number WO2018/021274
[專利文獻7]日本特開2018-180022號公報 [Patent Document 7] Japanese Patent Publication No. 2018-180022
[專利文獻8]日本特開平6-265727號公報 [Patent Document 8] Japanese Patent Publication No. 6-265727
[專利文獻9]日本特開平01-084203號公報 [Patent Document 9] Japanese Patent Publication No. 01-084203
本發明,係用以解決上述課題而完成,目的在於提供一種高溫下的收縮力小、耐濕熱性優良的偏光薄膜。 This invention is made to solve the above-mentioned problems, and its purpose is to provide a polarizing film with small shrinkage force at high temperature and excellent moisture and heat resistance.
上述課題係藉由提供下述的偏光薄膜來解決:一種偏光薄膜,包含PVA(A)、選自包含下式(I)所示之單酸及於水的存在下可轉化為該單酸的化合物之群組中的至少1種含硼化合物(B)、及選自包含下式(II)所示之二酸及於水的存在下可轉化為該二酸的化合物之群組中的至少1種含硼化合物(C),其中,由含硼化合物(B)而來之硼元素相對於由含硼化合物(C)而來之硼元素的質量比(B/C)為4.0~8.0,而且由含硼化合物(C)而來的硼元素含量,相對於100質量份的聚乙烯醇(A)而言,為0.05~0.3質量份。 The above-mentioned problem is solved by providing the following polarizing film: a polarizing film comprising PVA (A), a monomer selected from the group consisting of Acid and in the presence of water can be converted into the monomer At least one boron-containing compound (B) in the group of compounds containing an acid, and two compounds selected from the group consisting of Acid and in the presence of water can be converted into the two At least one boron-containing compound (C) in the group of compounds containing polyvinyl alcohol (A), wherein the mass ratio (B/C) of the boron element from the boron-containing compound (B) to the boron element from the boron-containing compound (C) is 4.0-8.0, and the content of the boron element from the boron-containing compound (C) is 0.05-0.3 parts by mass relative to 100 parts by mass of the polyvinyl alcohol (A).
[式(I)中,R1為碳數1~20的1價脂肪族基,R1與酸基係以硼-碳鍵連接]。 [In formula (I), R 1 is a monovalent aliphatic group having 1 to 20 carbon atoms, The acid group is connected by a boron-carbon bond].
[式(II)中,R2為碳數1~20的2價脂肪族基,R2與酸基係以硼-碳鍵連接]。 [In formula (II), R 2 is a divalent aliphatic group having 1 to 20 carbon atoms, The acid group is connected by a boron-carbon bond].
此時,R1及R2較佳為飽和脂肪族基。R1及R2亦較佳為脂肪族烴基。R1的碳數亦較佳為2~5,R2亦較佳為3~5。 In this case, R1 and R2 are preferably saturated aliphatic groups. R1 and R2 are also preferably aliphatic alkyl groups. The carbon number of R1 is also preferably 2-5, and the carbon number of R2 is also preferably 3-5.
上述課題亦可藉由提供下述的偏光薄膜之製造方法來解決:一種前述偏光薄膜之製造方法,其係包含以雙色性色素將PVA薄膜染色的染色處理、及將該薄膜進行單軸延伸之延伸處理的偏光薄膜之製造方法,其中具有:將該薄膜浸漬於含有含硼化合物(B)之水溶液的處理與浸漬於含有含硼化合物(C)之水溶液的處理。 The above-mentioned problem can also be solved by providing the following method for manufacturing a polarizing film: A method for manufacturing the aforementioned polarizing film, which comprises a dyeing process of dyeing a PVA film with a dichroic pigment and a stretching process of uniaxially stretching the film, wherein the process comprises: immersing the film in an aqueous solution containing a boron-containing compound (B) and immersing the film in an aqueous solution containing a boron-containing compound (C).
此時,較佳係進行將前述PVA薄膜浸漬於含有含硼化合物(B)之水溶液的處理後,再進行浸漬於含有含硼化合物(C)之水溶液的處理。再者,更佳係進行浸漬於含有含硼化合物(B)之水溶液的處理後的前述PVA薄膜中之由含硼化合物(B)而來的硼元素含量,相對於100質量份之PVA(A)而言,為1.3質量份以下。 At this time, it is preferred to immerse the aforementioned PVA film in an aqueous solution containing a boron-containing compound (B) and then immerse it in an aqueous solution containing a boron-containing compound (C). Furthermore, it is more preferred that the boron content of the aforementioned PVA film from the boron-containing compound (B) after immersion in an aqueous solution containing a boron-containing compound (B) is less than 1.3 parts by mass relative to 100 parts by mass of PVA (A).
本發明的偏光薄膜,在高溫下的收縮力小,耐濕熱性亦優良。因此,藉由使用本發明的偏光薄膜,可得到高溫下不易翹曲、耐濕熱性優良的LCD面板或OLED面板。又,根據本發明的製造方法,可製造這樣的偏光薄膜。 The polarizing film of the present invention has a small shrinkage force at high temperature and excellent moisture and heat resistance. Therefore, by using the polarizing film of the present invention, an LCD panel or OLED panel that is not easy to warp at high temperature and has excellent moisture and heat resistance can be obtained. In addition, such a polarizing film can be manufactured according to the manufacturing method of the present invention.
1:由作為測量溶劑之重水而來的氫峰值 1: Hydrogen peak from heavy water as the measurement solvent
2:由PVA之次甲基而來的氫峰值 2: Hydrogen peak from the methyl group of PVA
3:由PVA之亞甲基而來的氫峰值 3: Hydrogen peak from the methylene group of PVA
4:與由PVA而來的氫峰值重疊的、由含硼化合物(B)與含硼化合物(C)所包含之烴基而來的氫峰值 4: Hydrogen peaks from the hydrocarbon groups contained in the boron-containing compound (B) and the boron-containing compound (C) overlapping with the hydrogen peaks from PVA
5:雖未與由PVA而來的氫峰值重疊、但由含硼化合物(B)與含硼化合物(C)互相重疊之烴基而來的氫峰值 5: Although it does not overlap with the hydrogen peak from PVA, the hydrogen peak from the hydrocarbon groups of the boron-containing compound (B) and the boron-containing compound (C) overlap with each other
6:未與由PVA而來的氫峰值及由含硼化合物(C)而來的氫峰值重疊的、由含硼化合物(B)之甲基而來的氫峰值 6: Hydrogen peak from the methyl group of the boron-containing compound (B) that does not overlap with the hydrogen peak from PVA and the hydrogen peak from the boron-containing compound (C)
圖1係實施例1中所得之偏光薄膜的1H-NMR圖表。 FIG. 1 is a 1 H-NMR chart of the polarizing film obtained in Example 1.
圖2係針對實施例1、2以及比較例1~12的偏光薄膜,於橫軸描繪收縮力、於縱軸描繪PVA-碘錯合物之衰減係數而成的圖。 FIG2 is a graph showing the shrinkage force on the horizontal axis and the attenuation coefficient of the PVA-iodine complex on the vertical axis for the polarizing films of Examples 1 and 2 and Comparative Examples 1 to 12.
本發明的偏光薄膜包含PVA(A)、選自包含下式(I)所示之單酸及於水的存在下可轉化為該單酸之化合物的群組中的至少1種含硼化合物(B)、選自包含下式(II)所示之二酸及於水的存在下可轉化為該二酸之化合物的群組中的至少1種含硼化合物(C),其中,由含硼化合物(B)而來之硼元素相對於由含硼化合物(C)而來之硼元素的質量比(B/C)為4.0~8.0而且由含硼化合物(C)而來的硼元素含量,相對於100質量份之PVA(A)而言,為0.05~0.3質量份。 The polarizing film of the present invention comprises PVA (A), a monomer selected from the group consisting of Acid and in the presence of water can be converted into the monomer At least one boron-containing compound (B) in the group of compounds containing an acid is selected from two compounds represented by the following formula (II): Acid and in the presence of water can be converted into the two At least one boron-containing compound (C) in the group of compounds of an acid, wherein the mass ratio (B/C) of the boron element from the boron-containing compound (B) to the boron element from the boron-containing compound (C) is 4.0-8.0 and the content of the boron element from the boron-containing compound (C) is 0.05-0.3 parts by mass relative to 100 parts by mass of PVA (A).
本發明的偏光薄膜,除了收縮力小之外,耐濕熱性亦優良。這樣的效果據認為係因為下述而達成的:降低收縮力所需的含硼化合物(B)吸附於PVA薄膜,而且PVA(A)以適當比例的含硼化合物(B)與含硼化合物(C)交聯。 The polarizing film of the present invention has not only low shrinkage but also excellent moisture and heat resistance. This effect is believed to be achieved because the boron-containing compound (B) required to reduce shrinkage is adsorbed on the PVA film, and PVA (A) is cross-linked with the boron-containing compound (B) and the boron-containing compound (C) in an appropriate ratio.
單酸係上述式(I)所示之化合物,1分子中具有1個酸基[-B(OH)2]。式(I)的R1為碳數1~20的1價脂肪族基。前述酸基具有鍵結有2個羥基的硼原子鍵於碳原子的結構,於式(I)所示之化合物中,R1與酸基係以硼-碳鍵連接。無機硼酸[B(OH)3]中係硼原子與3個羥基鍵結,對比之下酸基則係具有硼-碳鍵,在此點上有所不同。然後,酸基所具有的硼-碳鍵不會水解,因此於存在水的環境中亦為穩定。作為於水的存在下可轉換為酸基的含硼基,可列舉後述酸酯基作為代表,但不限於此。 single Acid is a compound represented by the above formula (I), having one Acid group [-B(OH) 2 ]. R 1 in formula (I) is a monovalent aliphatic group having 1 to 20 carbon atoms. The acid group has a structure in which a boron atom bonded to two hydroxyl groups is bonded to a carbon atom. In the compound represented by formula (I), R 1 and The acid groups are connected by boron-carbon bonds. In inorganic boric acid [B(OH) 3 ], the boron atom is bonded to three hydroxyl groups. The acid group is different in that it has a boron-carbon bond. The boron-carbon bond of the acid group does not hydrolyze, so it is stable even in the presence of water. The acid-containing boron groups can be listed below. Acid ester groups are representative, but not limited thereto.
二酸係上述式(II)所示之化合物,1分子中具有2個酸基[-B(OH)2]。式(II)中的R2為碳數1~20的2價脂肪族基,R2與酸基係以硼-碳鍵連接。 two The acid is a compound represented by the above formula (II), which has two Acid group [-B(OH) 2 ]. R 2 in formula (II) is a divalent aliphatic group having 1 to 20 carbon atoms . The acid groups are linked via boron-carbon bonds.
單酸或二酸所包含的酸基中的羥基,與無機硼酸中的羥基相同,可形成醇與酯。下式(III)係使1分子的醇(R-OH)對酸基反應而成的酸單酯基的例子。此處,當酸基係與PVA(A)的羥基鍵結的情況,下式(III)中的R為PVA鏈,而且含碳基係透過硼原子而鍵結於PVA鏈。 single Acid or Acid contains The hydroxyl group in the acid group can form alcohols and esters, just like the hydroxyl group in inorganic boric acid. The following formula (III) is a reaction between one molecule of alcohol (R-OH) and Acid-based reaction Here, when When the acid group is bonded to the hydroxyl group of PVA (A), R in the following formula (III) is the PVA chain, and the carbon-containing group is bonded to the PVA chain via a boron atom.
下述結構式(IV)係使2分子的醇(R-OH)對酸基反應而成的酸二酯基的例子。此處,當酸基係與PVA的羥基鍵結的情況,結構式(IV)中的2個R皆為PVA鏈。 The following structural formula (IV) is a pair of two alcohol molecules (R-OH) Acid-based reaction Here, when When the acid group is bonded to the hydroxyl group of PVA, the two Rs in the structural formula (IV) are both PVA chains.
單酸,其具有2個可與PVA的羥基反應而形成酯的羥基,可使得PVA鏈適度地交聯。此交聯因為對於熱是穩定的,因此偏光薄膜在高溫下的收縮力變小。藉此可抑制使用了偏光薄膜的LCD面板或OLED面板在高溫下的翹曲。又,據認為藉由進行分子內交聯而在PVA鏈中導入環結構藉此降低PVA鏈的運動性,此亦有助於降低偏光薄膜的收縮力。 single Acid, which has two hydroxyl groups that can react with the hydroxyl groups of PVA to form esters, can moderately crosslink the PVA chains. Since this crosslinking is stable to heat, the shrinkage force of the polarizing film at high temperatures becomes smaller. This can suppress the warping of LCD panels or OLED panels using polarizing films at high temperatures. In addition, it is believed that by introducing a ring structure into the PVA chain through intramolecular crosslinking, the mobility of the PVA chain is reduced, which also helps to reduce the shrinkage force of the polarizing film.
二酸,其具有4個可與PVA的羥基反應而形成酯的羥基,可使得PVA鏈堅固地交聯。此交聯因為對於熱是穩定的,因此偏光薄膜在高溫下的收縮力變小。藉此可抑制使用了偏光薄膜的LCD面板或OLED面板在高溫下的翹曲。又,據認為使PVA鏈堅固地交聯,藉此降低PVA鏈在高溫且高濕度下的運動性,因此偏光薄膜的耐濕熱性提升。 two Acid, which has 4 hydroxyl groups that can react with the hydroxyl groups of PVA to form esters, can crosslink the PVA chains firmly. Since this crosslinking is stable to heat, the shrinkage force of the polarizing film at high temperatures becomes smaller. This can suppress the warping of LCD panels or OLED panels using polarizing films at high temperatures. In addition, it is believed that by crosslinking the PVA chains firmly, the mobility of the PVA chains at high temperatures and high humidity is reduced, so the moisture and heat resistance of the polarizing film is improved.
上述式(I)中,R1為碳數1~20的1價脂肪族基。藉由使R1為適當的長度,可控制含硼化合物(B)對於水的溶解性、其與PVA(A)的羥基的反應性。R1的碳數較佳為10以下,更佳為6以下,再佳為5以下。另一方面,從偏光薄膜的光學性 能與收縮力的平衡特別優良的觀點而言,R1的碳數較佳為2以上,更佳為3以上。 In the above formula (I), R1 is a monovalent aliphatic group having 1 to 20 carbon atoms. By making R1 have an appropriate length, the solubility of the boron-containing compound (B) in water and its reactivity with the hydroxyl group of PVA (A) can be controlled. The carbon number of R1 is preferably 10 or less, more preferably 6 or less, and even more preferably 5 or less. On the other hand, from the perspective of particularly good balance between optical properties and shrinkage of the polarizing film, the carbon number of R1 is preferably 2 or more, and more preferably 3 or more.
上述式(I)中,只要R1為1價脂肪族基且R1與酸基係以硼-碳鍵連接即可。R1可為飽和脂肪族基,亦可為不飽和脂肪族基,但前者較佳。藉由使R1為飽和脂肪族基,可抑制所得之偏光薄膜的著色,且可提升耐久性。又,藉由使R1為飽和脂肪族基,雙色性色素的配向性會提升,而光學性能進一步提升。另外,不飽和脂肪族基係指具有包含多鍵的結構的脂肪族基,該多鍵係碳-碳雙鍵或碳-碳三鍵、碳-氧雙鍵、碳-氮雙鍵、氮-氮雙鍵、碳-硫雙鍵等鍵結次數在2以上者,而飽和脂肪族基係指僅具有單鍵之結構的脂肪族基。作為R1為飽和脂肪族基的單酸,可例示:甲基酸、乙基酸、丙基酸、丁基酸、戊基酸、己基酸、庚基酸、辛基酸、壬基酸、癸基酸、十一基酸、十二基酸、十三基酸、十四基酸、十五基酸、十六基酸、十七基酸、十八基酸、十九基酸、二十基酸及此等的異構物、環丙基酸、環丁基酸、環戊基酸、環己基酸、環庚基酸、環辛基酸、環壬基酸、環癸基酸、環十一基酸、環十二基酸、環十三基酸、環十四基酸、環十五基酸、環十六基酸、環十七基酸、環十八基酸、環十九基酸、環二十基酸及此等的異構物、2-氧雜-丙基酸、2-氧雜-丁基酸、2-氧雜-己基酸、2-氧雜-庚基酸、2-氧雜-辛基酸、2-氧雜-壬基酸、2-氧雜-癸基酸、2-氧雜-十一基酸、2-氧雜-十二基酸、2-氧雜-十三基酸、2-氧雜-十四基酸、2-氧雜-十五基酸、2-氧雜-十六基酸、2-氧雜-十七基 酸、2-氧雜-十八基酸、2-氧雜-十九基酸、2-氧雜-二十基酸及此等的異構物、2-氮雜-丙基酸、2-氮雜-丁基酸、2-氮雜-己基酸、2-氮雜-庚基酸、2-氮雜-辛基酸、2-氮雜-壬基酸、2-氮雜-癸基酸、2-氮雜-十一基酸、2-氮雜-十二基酸、2-氮雜-十三基酸、2-氮雜-十四基酸、2-氮雜-十五基酸、2-氮雜-十六基酸、2-氮雜-十七基酸、2-氮雜-十八基酸、2-氮雜-十九基酸、2-氮雜-二十基酸及此等異構物、2-磷雜-丙基酸、2-磷雜-丁基酸、2-磷雜-己基酸、2-磷雜-庚基酸、2-磷雜-辛基酸、2-磷雜-壬基酸、2-磷雜-癸基酸、2-磷雜-十一基酸、2-磷雜-十二基酸、2-磷雜-十三基酸、2-磷雜-十四基酸、2-磷雜-十五基酸、2-磷雜-十六基酸、2-磷雜-十七基酸、2-磷雜-十八基酸、2-磷雜-十九基酸、2-磷雜-二十基酸及此等異構物、2-硫雜-丙基酸、2-硫雜-丁基酸、2-硫雜-己基酸、2-硫雜-庚基酸、2-硫雜-辛基酸、2-硫雜-壬基酸、2-硫雜-癸基酸、2-硫雜-十一基酸、2-硫雜-十二基酸、2-硫雜-十三基酸、2-硫雜-十四基酸、2-硫雜-十五基酸、2-硫雜-十六基酸、2-硫雜-十七基酸、2-硫雜-十八基酸、2-硫雜-十九基酸、2-硫雜-二十基酸及此等異構物等。又,作為於水的存在下可轉化為所例示之單酸的化合物,可列舉該單酸的鹽等。 In the above formula (I), as long as R 1 is a monovalent aliphatic group and R 1 and The acid group is connected by a boron-carbon bond. R1 can be a saturated aliphatic group or an unsaturated aliphatic group, but the former is preferred. By making R1 a saturated aliphatic group, the coloring of the obtained polarizing film can be suppressed and the durability can be improved. In addition, by making R1 a saturated aliphatic group, the orientation of the dichroic pigment is improved, and the optical performance is further improved. In addition, an unsaturated aliphatic group refers to an aliphatic group having a structure including multiple bonds, such as a carbon-carbon double bond or a carbon-carbon triple bond, a carbon-oxygen double bond, a carbon-nitrogen double bond, a nitrogen-nitrogen double bond, a carbon-sulfur double bond, etc., having a bonding frequency of 2 or more, and a saturated aliphatic group refers to an aliphatic group having only a single bond. Acid, exemplified by: methyl Acid, Ethyl Acid, Propyl Acid, Butyl Acid, Amyl Acid, Hexyl Acid, Heptyl Acid, Octyl Acid, Nonyl Acid, Decyl Acid, undecyl Acid, dodecyl Acid, Tridecyl Acid, Tetradecyl Acid, Pentadecyl Acid, Hexadecyl Acid, heptadeca Acid, Octadecyl Acid, 19-yl Acid, eicosyl Acid and its isomers, cyclopropyl Acid, Cyclobutyl Acid, Cyclopentyl Acid, Cyclohexyl Acid, Cycloheptyl Acid, Cyclooctyl Acid, Cyclononyl Acid, Cyclodecyl Acid, Cycloundecyl Acid, Cyclododecyl Acid, Cyclotridecyl Acid, Cyclotetradecyl Acid, Cyclopentadeca Acid, Cyclohexadecyl Acid, Cycloheptadecyl Acid, Cyclooctadecyl Acid, Cyclohexadecyl Acid, Cycloic acid Acid and its isomers, 2-oxo-propyl Acid, 2-oxo-butyl Acid, 2-oxa-hexyl Acid, 2-oxahedral Acid, 2-oxo-octyl Acid, 2-oxa-nonyl Acid, 2-oxo-decyl Acid, 2-oxa-undecyl Acid, 2-oxa-dodecyl Acid, 2-oxa-tride Acid, 2-oxa-tetradecyl Acid, 2-oxa-pentadecayl Acid, 2-oxa-hexadecyl Acid, 2-oxahedral Acid, 2-oxa-octadecyl Acid, 2-oxa-nonadecanyl Acid, 2-oxa-icosyl Acid and its isomers, 2-aza-propyl Acid, 2-aza-butyl Acid, 2-Aza-hexyl Acid, 2-Aza-heptyl Acid, 2-Aza-octyl Acid, 2-Aza-nonyl Acid, 2-Aza-Decyl Acid, 2-Aza-Undecyl Acid, 2-Aza-dodecyl Acid, 2-Aza-tride Acid, 2-Aza-tetradecyl Acid, 2-Aza-pentadecayl Acid, 2-Aza-hexadecyl Acid, 2-Aza-heptadecayl Acid, 2-Aza-octadecyl Acid, 2-Aza-19-yl Acid, 2-Aza-icosyl Acid and its isomers, 2-phospho-propyl Acid, 2-phospho-butyl Acid, 2-phospho-hexyl Acid, 2-phospha-heptyl Acid, 2-phospho-octyl Acid, 2-phospha-nonyl Acid, 2-phospho-decyl Acid, 2-phospho-undecyl Acid, 2-phospho-dodecyl Acid, 2-phospho-tride Acid, 2-phospho-tetradecyl Acid, 2-phospho-pentadecayl Acid, 2-phospho-hexadecyl Acid, 2-phospho-heptadecayl Acid, 2-phospho-octadecyl Acid, 2-phospho-nonadecanyl Acid, 2-phospho-icosyl Acid and its isomers, 2-thio-propyl Acid, 2-thiobutyl Acid, 2-thio-hexyl Acid, 2-thia-heptyl Acid, 2-thio-octyl Acid, 2-thia-nonyl Acid, 2-thia-decyl Acid, 2-thia-undecyl Acid, 2-thia-dodecyl Acid, 2-thia-tride Acid, 2-thia-tetradecyl Acid, 2-thia-pentadecayl Acid, 2-thia-hexadecyl Acid, 2-thia-heptadecayl Acid, 2-thia-octadecyl Acid, 2-thia-nonadecanyl Acid, 2-thia-icosyl Acids and isomers thereof. In addition, as monomers which can be converted into the monomers exemplified in the presence of water, Acid compounds can be listed in this list Acid salt, etc.
R1可為脂肪族烴基,亦可包含氧、氮、硫、鹵素等雜原子。若考慮取得的容易性等,R1較佳為不包含雜原子的脂肪族烴基。作為脂肪族烴基,較佳為不具有分支的直鏈脂肪族烴基。據認為藉此,對於PVA薄膜的吸附性會變得良好,而 提升光學性能的效果、降低收縮力的效果進一步提高。另外,作為R1為脂肪族烴基的單酸,具體而言,可例示:甲基酸、乙基酸、丙基酸、丁基酸、戊基酸、己基酸、庚基酸、辛基酸、壬基酸、癸基酸、十一基酸、十二基酸、十三基酸、十四基酸、十五基酸、十六基酸、十七基酸、十八基酸、十九基酸、二十基酸及此等的異構物、環丙基酸、環丁基酸、環戊基酸、環己基酸、環庚基酸、環辛基酸、環壬基酸、環癸基酸、環十一基酸、環十二基酸、環十三基酸、環十四基酸、環十五基酸、環十六基酸、環十七基酸、環十八基酸、環十九基酸、環二十基酸及此等的異構物等。又,作為於水的存在下可轉化為所例示之單酸的化合物,可列舉該單酸的鹽等。 R1 may be an aliphatic hydrocarbon group, and may also contain impurity atoms such as oxygen, nitrogen, sulfur, and halogen. In consideration of the ease of acquisition, R1 is preferably an aliphatic hydrocarbon group that does not contain impurity atoms. As an aliphatic hydrocarbon group, a straight chain aliphatic hydrocarbon group without branches is preferred. It is believed that this will improve the adsorption of the PVA film, and the effect of improving the optical performance and reducing the shrinkage force will be further improved. In addition, as a single aliphatic hydrocarbon group, R1 is preferably an aliphatic hydrocarbon group. Acid, specifically, methyl Acid, Ethyl Acid, Propyl Acid, Butyl Acid, Amyl Acid, Hexyl Acid, Heptyl Acid, Octyl Acid, Nonyl Acid, Decyl Acid, undecyl Acid, dodecyl Acid, Tridecyl Acid, Tetradecyl Acid, Pentadecyl Acid, Hexadecyl Acid, heptadeca Acid, Octadecyl Acid, 19-yl Acid, eicosyl Acid and its isomers, cyclopropyl Acid, Cyclobutyl Acid, Cyclopentyl Acid, Cyclohexyl Acid, Cycloheptyl Acid, Cyclooctyl Acid, Cyclononyl Acid, Cyclodecyl Acid, Cycloundecyl Acid, Cyclododecyl Acid, Cyclotridecyl Acid, Cyclotetradecyl Acid, Cyclopentadeca Acid, Cyclohexadecyl Acid, Cycloheptadecyl Acid, Cyclooctadecyl Acid, Cyclohexadecyl Acid, Cycloic acid Acids and their isomers, etc. In addition, as monomers that can be converted into the monomers exemplified in the presence of water, Acid compounds can be listed in this list Acid salt, etc.
具體而言,R1較佳為烷基,更佳為下式(V)所示之烷基。 Specifically, R1 is preferably an alkyl group, more preferably an alkyl group represented by the following formula (V).
-CnH2n+1 (V) -C n H 2n+1 (V)
上述式(V)中,n為1~20。n較佳為10以下,更佳為6以下,再佳為5以下。另一方面,n較佳為2以上,更佳為3以上。 In the above formula (V), n is 1 to 20. n is preferably 10 or less, more preferably 6 or less, and even more preferably 5 or less. On the other hand, n is preferably 2 or more, and even more preferably 3 or more.
從可得到高溫下的收縮力更小而且光學性能亦優良的偏光薄膜的觀點而言,R1特佳為碳數2~5的飽和脂肪族烴基。若碳數小於2,則PVA(A)與含硼化合物(B)的鍵結穩定性會降低,因此可能導致降低收縮力的效果與提升光學性能的效果變得不充分。碳數若大於5,則含硼化合物(B)會偏位地存在於偏光薄膜表面,因此可能導致降低收縮力的效果與提升光學 性能的效果變得不充分。 From the viewpoint of obtaining a polarizing film with lower shrinkage force at high temperature and excellent optical performance, R1 is particularly preferably a saturated aliphatic hydrocarbon group having 2 to 5 carbon atoms. If the carbon number is less than 2, the bonding stability between PVA (A) and the boron-containing compound (B) will be reduced, and the effect of reducing shrinkage force and improving optical performance may become insufficient. If the carbon number is greater than 5, the boron-containing compound (B) will be located at an offset position on the surface of the polarizing film, and the effect of reducing shrinkage force and improving optical performance may become insufficient.
作為上述式(I)所示之單酸,具體而言,可例示:甲基酸、乙基酸、丙基酸、丁基酸、戊基酸、己基酸、庚基酸、辛基酸、壬基酸、癸基酸、十一基酸、十二基酸、十三基酸、十四基酸、十五基酸、十六基酸、十七基酸、十八基酸、十九基酸、二十基酸及此等的異構物等。從對於PVA薄膜的吸附性良好且提升光學性能的效果高的觀點而言,特佳為丙基酸、丁基酸及戊基酸。又,作為於水的存在下可轉化為上述式(I)表示之單酸的化合物,可列舉:該單酸的鹽、單酸酯等。 As the monomer represented by the above formula (I) Acid, specifically, methyl Acid, Ethyl Acid, Propyl Acid, Butyl Acid, Amyl Acid, Hexyl Acid, Heptyl Acid, Octyl Acid, Nonyl Acid, Decyl Acid, undecyl Acid, dodecyl Acid, Tridecyl Acid, Tetradecyl Acid, Pentadecyl Acid, Hexadecyl Acid, heptadeca Acid, Octadecyl Acid, 19-yl Acid, eicosyl acid and their isomers, etc. From the viewpoint of good adsorption to PVA film and high effect of improving optical performance, propyl Acid, Butyl Acid and amyl In addition, as a monomer which can be converted into the monomer represented by the above formula (I) in the presence of water Acid compounds can be listed as follows: Acid salt, mono Acid esters, etc.
上述式(II)中,R2為碳數1~20的2價脂肪族基。藉由使R2為適當的長度,可控制含硼化合物(C)對於水的溶解性、其與PVA(A)的羥基的反應性。R2的碳數較佳為10以下,更佳為8以下,再佳為6以下,特佳為5以下。另一方面,從更提升偏光薄膜之耐濕熱性的觀點而言,R2的碳數較佳為3以上,更佳為4以上。 In the above formula (II), R2 is a divalent aliphatic group having 1 to 20 carbon atoms. By making R2 have an appropriate length, the solubility of the boron-containing compound (C) in water and its reactivity with the hydroxyl group of PVA (A) can be controlled. The carbon number of R2 is preferably 10 or less, more preferably 8 or less, further preferably 6 or less, and particularly preferably 5 or less. On the other hand, from the perspective of further improving the moisture and heat resistance of the polarizing film, the carbon number of R2 is preferably 3 or more, more preferably 4 or more.
上述式(II)中,只要R2為2價脂肪族基且R2與酸基係以硼-碳鍵連接即可。R2可為飽和脂肪族基,亦可為不飽和脂肪族基,但前者較佳。藉由使R2為飽和脂肪族基,可抑制所得之偏光薄膜的著色。又,據認為藉由使R2為飽和脂肪族基,含硼化合物(C)對於偏光薄膜中的擴散性會提升,而提升耐濕熱性的效果、降低收縮力的效果進一步提高。 In the above formula (II), as long as R 2 is a divalent aliphatic group and R 2 and The acid group may be connected by a boron-carbon bond. R2 may be a saturated aliphatic group or an unsaturated aliphatic group, but the former is preferred. By making R2 a saturated aliphatic group, the coloring of the obtained polarizing film can be suppressed. In addition, it is believed that by making R2 a saturated aliphatic group, the diffusibility of the boron-containing compound (C) in the polarizing film will be improved, and the effect of improving the moisture and heat resistance and reducing the shrinkage force will be further improved.
R2可為脂肪族烴基,亦可包含氧、氮、硫、鹵素等的雜原子。若考慮取得的容易性等,則R2較佳為不包含雜原子的脂肪族烴基。作為脂肪族烴基,較佳為不具有分支的直鏈 脂肪族烴基。據認為藉此,含硼化合物(C)對於PVA薄膜的吸附性會變得良好,而提升耐濕熱性的效果、降低收縮力的效果進一步提高。 R2 may be an aliphatic hydrocarbon group, and may also contain impurity atoms such as oxygen, nitrogen, sulfur, halogen, etc. If the ease of acquisition is considered, R2 is preferably an aliphatic hydrocarbon group containing no impurity atoms. As an aliphatic hydrocarbon group, a straight chain aliphatic hydrocarbon group without branches is preferred. It is believed that by this, the adsorption of the boron-containing compound (C) to the PVA film will become good, and the effect of improving the moisture and heat resistance and reducing the shrinkage force will be further improved.
具體而言,R2較佳為伸烷基,更佳為下式(VI)所示之伸烷基。 Specifically, R2 is preferably an alkylene group, more preferably an alkylene group represented by the following formula (VI).
-CnH2n- (VI) -C n H 2n - (VI)
上述式(VI)中,n為1~20。n較佳為10以下,更佳為8以下,再佳為6以下,特佳為5以下。另一方面,n較佳為3以上,更佳為4以上。 In the above formula (VI), n is 1 to 20. n is preferably 10 or less, more preferably 8 or less, still more preferably 6 or less, and particularly preferably 5 or less. On the other hand, n is preferably 3 or more, and more preferably 4 or more.
從可得到耐濕熱性優良之偏光薄膜的觀點而言,R2特佳為碳數3~5的飽和脂肪族烴基。碳數小於3的情況,含硼化合物(C)所致的PVA鏈間之交聯效率會降低,因此可能導致提升耐濕熱性的效果變得不充分。碳數大於5的情況,含硼化合物(C)會偏位地存在於偏光薄膜表面,因此可能導致提升耐濕熱性的效果變得不充分。又,含硼化合物(C)的水溶性亦降低,因此在偏光薄膜表面變得容易有含硼化合物(C)析出。 From the viewpoint of obtaining a polarizing film with excellent moisture and heat resistance, R 2 is particularly preferably a saturated aliphatic hydrocarbon group having 3 to 5 carbon atoms. When the carbon number is less than 3, the crosslinking efficiency between PVA chains caused by the boron-containing compound (C) is reduced, and the effect of improving moisture and heat resistance may become insufficient. When the carbon number is greater than 5, the boron-containing compound (C) is present at an offset position on the surface of the polarizing film, and the effect of improving moisture and heat resistance may become insufficient. In addition, the water solubility of the boron-containing compound (C) is also reduced, and the boron-containing compound (C) is easily precipitated on the surface of the polarizing film.
作為上述式(II)所示之二酸,具體而言,可例示:甲烷二酸、乙烷二酸、丙烷二酸、丁烷二酸、戊烷二酸、己烷二酸、庚烷二酸、辛烷二酸、壬烷二酸、癸烷二酸、十一烷二酸、十二烷二酸、十三烷二酸、十四烷二酸、十五烷二酸、十六烷二酸、十七烷二酸、十八烷二酸、十九烷二酸、二十烷二酸及此等的異構物等。從對於前述偏光薄膜的吸附性良好且提升耐濕熱性的效果高的觀點來看,特佳為丙烷酸、丁烷二酸、戊烷二酸。又,作為於水的存在下可轉化為上述式(II)所示之二酸 之化合物,可列舉:該二酸的鹽、二酸酯等。 As the second of the above formula (II) Acids, specifically, include methane di Acid, ethane Acid, propane Acid, butane Acid, pentane Acid, hexane Acid, heptane Acid, Octane Acid, nonane Acid, Decane Acid, undecane Acid, dodecane Acid, tridecane Acid, tetradecane Acid, Pentadecane Acid, hexadecane Acid, heptadecanedioic acid Acid, octadecane Acid, nonadecanedioic acid Acid, eicosanoid Acids and their isomers, etc. Propane is particularly preferred from the viewpoint of good adsorption to the polarizing film and high effect of improving moisture and heat resistance. Acid, butane Acid, pentane Acid. In addition, in the presence of water, it can be converted into the two compounds shown in the above formula (II) Acid compounds include: Acid salt, di Acid esters, etc.
本發明的偏光薄膜中,由含硼化合物(B)而來之硼元素相對於由含硼化合物(C)而來之硼元素的質量比(B/C)必須為4.0~8.0。藉由將質量比(B/C)調整於此範圍,可得到收縮力與耐濕熱性優良的偏光薄膜。另一方面,若質量比(B/C)偏離上述範圍且含硼化合物(B)或含硼化合物(C)的任一者過剩地吸附於PVA薄膜,則過剩吸附的含硼化合物會阻礙另一方的含硼化合物的效果,因此收縮力或耐濕熱性的任一性能會變得不充分。質量比(B/C)較佳為5以上。另一方面,質量比(B/C)較佳為7以下,更佳為6.5以下。 In the polarizing film of the present invention, the mass ratio (B/C) of the boron element from the boron-containing compound (B) to the boron element from the boron-containing compound (C) must be 4.0 to 8.0. By adjusting the mass ratio (B/C) within this range, a polarizing film with excellent shrinkage and moisture-heat resistance can be obtained. On the other hand, if the mass ratio (B/C) deviates from the above range and either the boron-containing compound (B) or the boron-containing compound (C) is excessively adsorbed on the PVA film, the excessively adsorbed boron-containing compound will hinder the effect of the other boron-containing compound, so that either the shrinkage or moisture-heat resistance will become insufficient. The mass ratio (B/C) is preferably 5 or more. On the other hand, the mass ratio (B/C) is preferably 7 or less, and more preferably 6.5 or less.
偏光薄膜中的由含硼化合物(C)而來的硼元素含量,相對於100質量份之PVA(A)而言,為0.05~0.3質量份以下。含硼化合物(C)小於0.05質量份的情況,提升耐濕熱性的效果變得不充分。該硼元素含量較佳為0.07質量份以上,更佳為0.08質量份以上。另一方面,由含硼化合物(C)而來的硼元素含量超過0.3質量份的情況,理由雖尚未明確,但會導致收縮力的降低變得不充分。又,會有處理時間長及必須於高溫進行處理等生產性降低的疑慮。因此,該硼元素含量較佳為0.2質量份以下。偏光薄膜中的由含硼化合物(B)和含硼化合物(C)而來的硼元素含量,皆可藉由1H-NMR測量而獲得。 The content of boron element from the boron-containing compound (C) in the polarizing film is 0.05 to 0.3 parts by mass or less relative to 100 parts by mass of PVA (A). When the content of the boron-containing compound (C) is less than 0.05 parts by mass, the effect of improving moisture and heat resistance becomes insufficient. The content of the boron element is preferably 0.07 parts by mass or more, and more preferably 0.08 parts by mass or more. On the other hand, when the content of the boron element from the boron-containing compound (C) exceeds 0.3 parts by mass, the reason is not yet clear, but it will lead to insufficient reduction in shrinkage. In addition, there are concerns about reduced productivity such as long processing time and the need to process at high temperature. Therefore, the content of the boron element is preferably 0.2 parts by mass or less. The boron content of the boron-containing compound (B) and the boron-containing compound (C) in the polarizing film can be obtained by 1 H-NMR measurement.
可藉由上述質量比(B/C)及由含硼化合物(C)而來的硼元素含量適當決定偏光薄膜中的由含硼化合物(B)而來的硼元素含量,並無特別限制,較佳為相對於100質量份之PVA(A)而言,為0.1~2.0質量份。前述硼元素含量小於0.1質量份的情況,會有收縮力的降低變得不充分的疑慮。前述硼 元素含量更佳為0.4質量份以上。另一方面,前述硼元素含量超過2.0質量份的情況,會有含硼化合物(C)的效果受到阻礙而耐濕熱性變得不充分的疑慮。前述硼元素含量較佳為1.6質量份以下,再佳為1.4質量份以下。 The boron content of the boron-containing compound (B) in the polarizing film can be appropriately determined by the above-mentioned mass ratio (B/C) and the boron content of the boron-containing compound (C). There is no particular limitation, and it is preferably 0.1 to 2.0 parts by mass relative to 100 parts by mass of PVA (A). When the above-mentioned boron content is less than 0.1 parts by mass, there is a concern that the shrinkage force may be reduced and become insufficient. The above-mentioned boron content is more preferably 0.4 parts by mass or more. On the other hand, when the above-mentioned boron content exceeds 2.0 parts by mass, there is a concern that the effect of the boron-containing compound (C) may be hindered and the moisture and heat resistance may become insufficient. The above-mentioned boron content is preferably 1.6 parts by mass or less, and more preferably 1.4 parts by mass or less.
本發明的偏光薄膜,亦可更含有無機硼酸。藉此,有光學性能提升的情況。此時,偏光薄膜中的所有硼元素含量較佳為0.2質量%以上。此處,所有硼元素含量,係偏光薄膜所包含的由含硼化合物(B)及含硼化合物(C)而來的硼元素、由無機硼酸而來的硼元素以及由含硼化合物(B)、含硼化合物(C)及無機硼酸以外之含硼化合物而來的硼元素的總量。另一方面,偏光薄膜中的所有硼元素含量太多的情況,會有偏光薄膜的收縮力變大的疑慮。偏光薄膜中的所有硼元素含量通常為5.5質量%以下,適合為5.0質量%以下,更適合為4.5質量%以下,再適合為4.0質量%以下。偏光薄膜中的所有硼元素含量可藉由ICP發光分析等而求得。 The polarizing film of the present invention may also contain inorganic boric acid. Thereby, the optical performance is improved. At this time, the total boron content in the polarizing film is preferably 0.2 mass% or more. Here, the total boron content is the total amount of boron from the boron-containing compound (B) and the boron-containing compound (C), the boron from the inorganic boric acid, and the boron from the boron-containing compound (B), the boron-containing compound (C) and the boron-containing compound other than the inorganic boric acid contained in the polarizing film. On the other hand, if the total boron content in the polarizing film is too much, there is a concern that the shrinkage force of the polarizing film will increase. The total boron content in the polarizing film is usually less than 5.5 mass%, preferably less than 5.0 mass%, more preferably less than 4.5 mass%, and even more preferably less than 4.0 mass%. The total boron content in the polarizing film can be obtained by ICP luminescence analysis, etc.
本發明的偏光薄膜所包含的PVA(A)的聚合度較佳為1,500~6,000的範圍內,更佳為1,800~5,000的範圍內,再佳為2,000~4,000的範圍內。藉由使該聚合度在1,500以上,可提升將薄膜進行單軸延伸所得之偏光薄膜的耐久性。另一方面,藉由使該聚合度在6,000以下,可抑制製造成本上升、製膜時步驟通過性的不良等。另外,本說明書中的PVA(A)的聚合度,意指依照JIS K6726-1994的記載所測量出之平均聚合度。 The degree of polymerization of PVA(A) contained in the polarizing film of the present invention is preferably in the range of 1,500 to 6,000, more preferably in the range of 1,800 to 5,000, and even more preferably in the range of 2,000 to 4,000. By making the degree of polymerization above 1,500, the durability of the polarizing film obtained by uniaxially stretching the film can be improved. On the other hand, by making the degree of polymerization below 6,000, the increase in manufacturing cost and the poor passability of the film-making step can be suppressed. In addition, the degree of polymerization of PVA(A) in this specification means the average degree of polymerization measured in accordance with the description of JIS K6726-1994.
本發明的偏光薄膜所包含的PVA(A)的皂化度,從將薄膜進行單軸延伸所得之偏光薄膜的耐水性的觀點而言, 較佳為95莫耳%以上,更佳為96莫耳%以上,再佳為98莫耳%以上。另外,本說明書中的PVA的皂化度,係指相對於PVA所具有的可由皂化轉換為乙烯醇單元(-CH2-CH(OH)-)的結構單元(典型而言為乙烯酯單元)與乙烯醇單元的總莫耳數,該乙烯醇單元的莫耳數所占的比例(莫耳%)。該皂化度可依照JIS K6726-1994的記載進行測量。 The saponification degree of PVA (A) contained in the polarizing film of the present invention is preferably 95 mol% or more, more preferably 96 mol% or more, and even more preferably 98 mol% or more from the viewpoint of water resistance of the polarizing film obtained by uniaxially stretching the film. In addition, the saponification degree of PVA in this specification refers to the ratio (mol%) of the molar number of the vinyl alcohol unit relative to the total molar number of the structural unit (typically vinyl ester unit) and the vinyl alcohol unit that can be converted into the vinyl alcohol unit ( -CH2 -CH(OH)-) by saponification of the PVA. The saponification degree can be measured in accordance with the description of JIS K6726-1994.
本發明中所使用的PVA(A)的製造方法並未特別限定。可列舉例如將使乙烯酯單體聚合所得之聚乙烯酯的乙烯酯單元轉換為乙烯醇單元的方法。PVA(A)的製造中所使用的乙烯酯單體並未特別限定,但可列舉例如:甲酸乙烯酯、乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、異丁酸乙烯酯、三甲基乙酸乙烯酯、新癸酸乙烯酯、己酸乙烯酯、辛酸乙烯酯、癸酸乙烯酯、月桂酸乙烯酯、棕櫚酸乙烯酯、硬脂酸乙烯酯、油酸乙烯酯、苯甲酸乙烯酯等。從經濟的觀點而言,較佳為乙酸乙烯酯。 The method for producing PVA (A) used in the present invention is not particularly limited. For example, a method of converting the vinyl ester unit of polyethylene ester obtained by polymerizing vinyl ester monomers into vinyl alcohol units can be cited. The vinyl ester monomers used in the production of PVA (A) are not particularly limited, but for example, vinyl formate, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl trimethylacetate, vinyl neodecanoate, vinyl caproate, vinyl caprylate, vinyl caprate, vinyl laurate, vinyl palmitate, vinyl stearate, vinyl oleate, vinyl benzoate, etc. From an economic point of view, vinyl acetate is preferred.
又,本發明中所使用的PVA(A),亦可為:將乙烯酯單體與可與其共聚合之其他單體進行共聚合並將所得之乙烯酯共聚物的乙烯酯單元轉換為乙烯醇單元者。作為可與乙烯酯單體共聚合的其他單體,可列舉例如:乙烯、丙烯、1-丁烯、異丁烯等碳數2~30的α-烯烴;(甲基)丙烯酸或其鹽;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸十二酯、(甲基)丙烯酸十八酯等(甲基)丙烯酸酯;(甲基)丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-乙基(甲基)丙烯醯胺、 N,N-二甲基(甲基)丙烯醯胺、二丙酮(甲基)丙烯醯胺、(甲基)丙烯醯胺丙磺酸或其鹽、(甲基)丙烯醯胺丙基二甲胺或其鹽、N-羥甲基(甲基)丙烯醯胺或其衍生物等(甲基)丙烯醯胺衍生物;N-乙烯甲醯胺、N-乙烯乙醯胺、N-乙烯吡咯啶酮等N-乙烯醯胺;甲基乙烯醚、乙基乙烯醚、正丙基乙烯醚、異丙基乙烯醚、正丁基乙烯醚、異丁基乙烯醚、三級丁基乙烯醚、十二基乙烯醚、硬脂基乙烯醚等乙烯醚;(甲基)丙烯腈等的氰化乙烯;氯乙烯、二氯亞乙烯(vinylidene chloride)、氟乙烯、二氟亞乙烯(vinylidene fluoride)等鹵乙烯;乙酸烯丙酯、烯丙氯等烯丙基化合物;馬來酸或其鹽、酯或酸酐;伊康酸或其鹽、酯或酸酐;乙烯三甲氧矽烷等乙烯矽烷化合物;不飽和磺酸等。上述乙烯酯共聚物,可具有由1種或2種以上前述其他單體而來的結構單元。該其他單體,可在將乙烯酯單體供應至聚合反應時預先存在於反應容器內,或是在聚合反應進行中添加至反應容器內等,而予以使用。從偏光性能的觀點而言,由其他單體而來之單元的含量,相對於構成PVA(A)的所有結構單元的莫耳數而言,較佳為10莫耳%以下,更佳為5莫耳%以下,再佳為2莫耳%以下。 Furthermore, the PVA (A) used in the present invention may also be: a vinyl ester monomer is copolymerized with other monomers copolymerizable therewith and the vinyl ester units of the obtained vinyl ester copolymer are converted into vinyl alcohol units. As other monomers copolymerizable with the vinyl ester monomer, for example: α-olefins having 2 to 30 carbon atoms such as ethylene, propylene, 1-butene, isobutylene, etc.; (meth)acrylic acid or its salt; (meth)acrylate methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tertiary butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, dodecyl (meth)acrylate, octadecyl (meth)acrylate, etc.; (meth)acrylamide, N-methyl (meth)acrylamide, N-ethyl (meth)acrylamide, N, (Meth)acrylamide derivatives such as N-dimethyl (meth)acrylamide, diacetone (meth)acrylamide, (meth)acrylamide propanesulfonic acid or its salts, (meth)acrylamide propyl dimethylamine or its salts, N-hydroxymethyl (meth)acrylamide or its derivatives; N-vinylamides such as N-vinylformamide, N-vinylacetamide, and N-vinylpyrrolidone; vinyl ethers such as methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, tertiary butyl vinyl ether, dodecyl vinyl ether, and stearyl vinyl ether; vinyl cyanide such as (meth)acrylonitrile; vinyl chloride, vinylidene chloride (vinylidene chloride), vinyl fluoride, vinylidene fluoride and other halogenated vinyls; allyl compounds such as allyl acetate and allyl chloride; maleic acid or its salts, esters or anhydrides; itaconic acid or its salts, esters or anhydrides; vinyl silane compounds such as ethylene trimethoxysilane; unsaturated sulfonic acid, etc. The above-mentioned vinyl ester copolymer may have structural units derived from one or more of the above-mentioned other monomers. The other monomers may be used by being pre-existing in the reaction vessel when the vinyl ester monomer is supplied to the polymerization reaction, or by being added to the reaction vessel during the polymerization reaction. From the perspective of polarization performance, the content of units derived from other monomers is preferably less than 10 mol%, more preferably less than 5 mol%, and even more preferably less than 2 mol%, relative to the molar number of all structural units constituting PVA (A).
從延伸性提升並且可以更高的溫度進行延伸、減少延伸斷裂等問題發生而更提升偏光薄膜生產性的觀點而言,作為可與上述乙烯酯單體共聚合的單體,較佳為乙烯。PVA(A)包含乙烯單元的情況,從上述之延伸性及可延伸溫度等的觀點而言,乙烯單元的含有率,相對於構成PVA(A)的所有結構單元的莫耳數而言,較佳為1~10莫耳%,更佳為2~6莫耳%。 From the perspective of improving the elongation and being able to stretch at a higher temperature, reducing the occurrence of problems such as stretching cracks, and improving the productivity of polarizing films, ethylene is preferably used as a monomer that can be copolymerized with the above-mentioned vinyl ester monomer. When PVA (A) contains ethylene units, from the perspective of the above-mentioned elongation and stretchable temperature, the content of ethylene units is preferably 1 to 10 mol%, and more preferably 2 to 6 mol%, relative to the molar number of all structural units constituting PVA (A).
本發明之偏光薄膜的製造中所使用的PVA薄膜, 除了上述PVA(A)以外,可包含塑化劑。作為較佳的塑化劑,可列舉多元醇,具體可列舉:乙二醇、丙三醇、丙二醇、二乙二醇、二丙三醇、三乙二醇、四乙二醇、三羥甲基丙烷等。再者,可包含1種或2種以上的此等塑化劑。此等之中,從提升延伸性之效果的觀點而言,較佳為丙三醇。 The PVA film used in the manufacture of the polarizing film of the present invention, in addition to the above-mentioned PVA (A), may contain a plasticizer. As a preferred plasticizer, polyols can be listed, specifically: ethylene glycol, glycerol, propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, tetraethylene glycol, trihydroxymethylpropane, etc. Furthermore, one or more of these plasticizers may be included. Among these, glycerol is preferred from the perspective of improving the effect of elongation.
本發明的偏光薄膜之製造中所使用的PVA薄膜中的塑化劑含量,相對於100質量份之PVA(A)而言,較佳為1~20質量份的範圍內,更佳為3~17質量份的範圍內,再佳為5~15質量份的範圍內。藉由使該含量在1質量份以上,薄膜的延伸性提升。另一方面,藉由使該含量在20質量份以下,可抑制薄膜變得過於柔軟而導致操作性降低。 The plasticizer content in the PVA film used in the manufacture of the polarizing film of the present invention is preferably in the range of 1 to 20 parts by mass, more preferably in the range of 3 to 17 parts by mass, and even more preferably in the range of 5 to 15 parts by mass relative to 100 parts by mass of PVA (A). By making the content greater than 1 part by mass, the elongation of the film is improved. On the other hand, by making the content less than 20 parts by mass, the film can be prevented from becoming too soft and causing reduced operability.
本發明的偏光薄膜的製造中所使用的PVA薄膜,亦可因應需求進一步適當摻合填充劑、銅化合物等加工穩定劑、耐候性穩定劑、著色劑、紫外線吸收劑、光穩定劑、抗氧化劑、抗靜電劑、阻燃劑、其他熱塑性樹脂、潤滑劑、香料、消泡劑、消臭劑、增量劑、剝離劑、脫模劑、補強劑、交聯劑、防黴劑、防腐劑、結晶化速度延遲劑等PVA(A)及塑化劑以外的其他添加劑。前述PVA薄膜中的其他添加劑的含量通常為10質量%以下,適合為5質量%以下。 The PVA film used in the manufacture of the polarizing film of the present invention may be further appropriately blended with fillers, processing stabilizers such as copper compounds, weathering stabilizers, colorants, ultraviolet absorbers, light stabilizers, antioxidants, antistatic agents, flame retardants, other thermoplastic resins, lubricants, fragrances, defoamers, deodorants, extenders, stripping agents, mold release agents, reinforcing agents, crosslinking agents, mold inhibitors, preservatives, crystallization rate retarders and other additives other than PVA (A) and plasticizers according to needs. The content of other additives in the aforementioned PVA film is usually less than 10% by mass, preferably less than 5% by mass.
本發明的偏光薄膜的製造中所使用的PVA薄膜的膨潤度,較佳為160~240%的範圍內,更佳為170~230%的範圍內,特佳為180~220%的範圍內。藉由使膨潤度在160%以上,可極度地抑制結晶化進行而能夠穩定地延伸至高倍率。另一方面,藉由使膨潤度在240%以下,可抑制延伸時的溶解,即使在更高溫的條件下亦可延伸。 The expansion of the PVA film used in the manufacture of the polarizing film of the present invention is preferably in the range of 160-240%, more preferably in the range of 170-230%, and particularly preferably in the range of 180-220%. By making the expansion above 160%, the crystallization can be extremely suppressed and the film can be stably stretched to a high ratio. On the other hand, by making the expansion below 240%, the dissolution during stretching can be suppressed, and stretching can be achieved even under higher temperature conditions.
本發明的偏光薄膜的製造中所使用的PVA薄膜的厚度並未特別限制,但一般為1~100μm,適合為5~60μm,特別適合為10~45μm。前述PVA薄膜若太薄,則在用以製造偏光薄膜的單軸延伸處理時,有容易發生延伸斷裂的傾向。又,前述PVA薄膜若太厚,則在用以製造偏光薄膜的單軸延伸處理時,有容易產生延伸不均勻的傾向或是所製造之偏光薄膜的收縮力容易變大的傾向。 The thickness of the PVA film used in the manufacture of the polarizing film of the present invention is not particularly limited, but is generally 1 to 100 μm, preferably 5 to 60 μm, and particularly preferably 10 to 45 μm. If the aforementioned PVA film is too thin, it is prone to stretching fracture during the uniaxial stretching process used to manufacture the polarizing film. In addition, if the aforementioned PVA film is too thick, it is prone to uneven stretching during the uniaxial stretching process used to manufacture the polarizing film, or the shrinkage force of the manufactured polarizing film tends to increase.
本發明的偏光薄膜的製造中所使用的PVA薄膜的寬度無特別限制,可因應所製造的偏光薄膜的用途等而決定。近年來,液晶電視及液晶顯示器朝向大畫面化發展,因此若使偏光薄膜的製造中所使用之PVA薄膜的寬度在3m以上,則可適用於此等的用途。另一方面,若偏光薄膜的製造中所使用的PVA薄膜的寬度變得太大,則以實用化的裝置製造偏光薄膜的情況,難以均勻地進行單軸延伸,因此偏光薄膜的製造中所使用的PVA薄膜的寬度較佳為10m以下。 The width of the PVA film used in the manufacture of the polarizing film of the present invention is not particularly limited and can be determined according to the purpose of the polarizing film to be manufactured. In recent years, LCD TVs and LCD displays have developed toward large screens, so if the width of the PVA film used in the manufacture of the polarizing film is made to be more than 3m, it can be applied to such uses. On the other hand, if the width of the PVA film used in the manufacture of the polarizing film becomes too large, it is difficult to uniformly perform uniaxial stretching when manufacturing the polarizing film with a practical device, so the width of the PVA film used in the manufacture of the polarizing film is preferably less than 10m.
本發明的偏光薄膜的製造中所使用的PVA薄膜的製造方法並未特別限定,較佳係採用製膜後薄膜的厚度及寬度變得均勻的製造方法。例如,可使用下述製膜原液來製造:在液體媒介中溶解有PVA(A)及因應需求而進一步溶解有前述塑化劑、前述其他添加劑及後述界面活性劑等之中的1種或2種以上而成的製膜原液;或是包含有PVA(A)及因應需求而進一步包含有塑化劑、其他添加劑、界面活性劑及液體媒介等之中的1種或2種以上且PVA(A)經熔融而成的製膜原液。該製膜原液含有塑化劑、其他添加劑及界面活性劑中的至少1種的情況,較佳係此等成分均勻混合。 The method for manufacturing the PVA film used in the manufacture of the polarizing film of the present invention is not particularly limited, and it is preferably a method that makes the thickness and width of the film uniform after film formation. For example, the following film-forming stock solution can be used for manufacturing: a film-forming stock solution in which PVA (A) is dissolved in a liquid medium and, as required, one or more of the aforementioned plasticizer, the aforementioned other additives, and the later-mentioned surfactant are further dissolved; or a film-forming stock solution containing PVA (A) and, as required, one or more of the aforementioned plasticizer, other additives, surfactants, and liquid medium, and PVA (A) is melted. In the case where the film-forming stock solution contains at least one of the plasticizer, other additives, and surfactants, it is preferred that these components are uniformly mixed.
作為製膜原液的製備中所使用的上述液體媒介,可列舉例如:水、二甲基亞碸、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮、乙二醇、丙三醇、丙二醇、二乙二醇、三乙二醇、四乙二醇、三羥甲基丙烷、乙二胺、二伸乙三胺等,可使用此等之中的1種或2種以上。其中,從施予環境的負載及回收性的觀點而言,較佳為水。 As the above-mentioned liquid medium used in the preparation of the membrane stock solution, for example, water, dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide, N-methyl pyrrolidone, ethylene glycol, glycerol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, trihydroxymethyl propane, ethylenediamine, diethylenetriamine, etc. can be listed. One or more of these can be used. Among them, water is preferred from the perspective of environmental load and recyclability.
製膜原液的揮發分率(製膜時因為揮發或蒸發而被去除的液體媒介等的揮發性成分在製膜原液中的含有比例),根據製膜方法、製膜條件等而有所不同,但一般較佳為50~95質量%的範圍內,更佳為55~90質量%的範圍內。藉由使製膜原液的揮發分率在50質量%以上,製膜原液的黏度不會變得太高,可順暢地進行製備製膜原液時的過濾及消泡,製造異物及缺陷少的薄膜變得容易。另一方面,藉由使製膜原液的揮發分率在95質量%以下,製膜原液的濃度不會變得太低,在工業上製膜變得容易。 The volatile fraction of the film-forming stock solution (the proportion of volatile components such as liquid media that are removed due to volatility or evaporation during film formation in the film-forming stock solution) varies depending on the film-forming method, film-forming conditions, etc., but is generally preferably in the range of 50 to 95 mass%, and more preferably in the range of 55 to 90 mass%. By making the volatile fraction of the film-forming stock solution above 50 mass%, the viscosity of the film-forming stock solution will not become too high, and filtration and defoaming during the preparation of the film-forming stock solution can be smoothly performed, making it easier to produce a film with fewer foreign matter and defects. On the other hand, by making the volatile fraction of the film-forming stock solution below 95 mass%, the concentration of the film-forming stock solution will not become too low, making it easier to form a film industrially.
製膜原液較佳係包含界面活性劑。藉由包含界面活性劑,製膜性提升,抑制薄膜產生厚度不均,並且將薄膜從製膜中使用的金屬輥或皮帶剝離變得容易。從包含界面活性劑的製膜原液製造PVA薄膜的情況,該薄膜中可含有界面活性劑。上述界面活性劑的種類並未特別限定,但從金屬輥或皮帶的剝離性之觀點等來看,較佳為陰離子性界面活性劑或非離子性界面活性劑。 The film-forming stock solution preferably contains a surfactant. By containing a surfactant, the film-forming property is improved, the uneven thickness of the film is suppressed, and the film can be easily peeled off from the metal roller or belt used in the film-forming. In the case of manufacturing a PVA film from a film-forming stock solution containing a surfactant, the film may contain a surfactant. The type of the above-mentioned surfactant is not particularly limited, but from the perspective of the peeling property of the metal roller or belt, an anionic surfactant or a non-ionic surfactant is preferred.
作為陰離子性界面活性劑,例如,適合為:月桂酸鉀等羧酸型;聚氧乙烯月桂醚硫酸鹽、烷基硫酸鈉、烷基硫酸鉀、烷基硫酸銨、烷基硫酸三乙醇胺、聚氧乙烯烷醚硫酸 鈉、聚氧丙烯烷醚硫酸鈉、聚氧乙烯烷基苯醚硫酸鈉、硫酸辛酯等硫酸酯型;烷基磺酸鈉、烷基磺酸鉀、烷基磺酸銨、烷基磺酸三乙醇胺、烷基苯磺酸鈉、十二基二苯醚二磺酸二鈉、烷基萘磺酸鈉、烷基磺基琥珀酸二鈉、聚氧乙烯烷基磺基琥珀酸二鈉、十二基苯磺酸酯等磺酸型;烷基磷酸酯鈉、烷基磷酸酯鉀、烷基磷酸酯銨、烷基磷酸酯三乙醇胺、聚氧乙烯烷醚磷酸酯鈉、聚氧丙烯烷醚磷酸酯鈉、聚氧乙烯烷基苯醚磷酸酯鈉等磷酸酯型等。 As anionic surfactants, for example, carboxylic acid type such as potassium laurate is suitable; sulfate ester type such as polyoxyethylene lauryl ether sulfate, sodium alkyl sulfate, potassium alkyl sulfate, ammonium alkyl sulfate, triethanolamine alkyl sulfate, sodium polyoxyethylene alkyl ether sulfate, sodium polyoxypropylene alkyl ether sulfate, sodium polyoxyethylene alkylphenyl ether sulfate, octyl sulfate; sodium alkyl sulfonate, potassium alkyl sulfonate, ammonium alkyl sulfonate, triethanolamine alkyl sulfonate , sodium alkylbenzene sulfonate, sodium dodecyl diphenyl ether disulfonate, sodium alkylnaphthalene sulfonate, sodium alkyl sulfosuccinate, sodium polyoxyethylene alkyl sulfosuccinate, sodium dodecylbenzene sulfonate, etc. sulfonic acid type; sodium alkyl phosphate, potassium alkyl phosphate, ammonium alkyl phosphate, triethanolamine alkyl phosphate, sodium polyoxyethylene alkyl ether phosphate, sodium polyoxypropylene alkyl ether phosphate, sodium polyoxyethylene alkylphenyl ether phosphate, etc. phosphate ester type, etc.
作為非離子性界面活性劑,例如,適合為:聚氧乙烯油醚等烷醚型;聚氧乙烯辛基苯醚等烷基苯醚型;聚氧乙烯月桂酸酯等烷酯型;聚氧乙烯月桂基胺醚等烷胺型;聚氧乙烯月桂酸醯胺等的烷基醯胺型;聚氧乙烯聚氧丙烯醚等聚丙二醇醚型;月桂酸二乙醇醯胺,油酸二乙醇醯胺等烷醇醯胺型;聚氧基伸烷基烯丙基苯醚等烯丙基苯醚型等。 As non-ionic surfactants, for example, suitable ones are: alkyl ether type such as polyoxyethylene oleyl ether; alkyl phenyl ether type such as polyoxyethylene octyl phenyl ether; alkyl ester type such as polyoxyethylene laurate; alkyl amine type such as polyoxyethylene laurylamine ether; alkyl amide type such as polyoxyethylene lauric acid amide; polypropylene glycol ether type such as polyoxyethylene polyoxypropylene ether; alkanol amide type such as lauric acid diethanolamide and oleic acid diethanolamide; allyl phenyl ether type such as polyoxyalkylene allyl phenyl ether, etc.
此等的界面活性劑可單獨使用1種或組合2種以上使用。 These surfactants can be used alone or in combination of two or more.
製膜原液包含界面活性劑的情況,其含量,相對於製膜原液所包含的100質量份之PVA(A)而言,較佳為0.01~0.5質量份的範圍內,更佳為0.02~0.3質量份的範圍內,特佳為0.05~0.2質量份的範圍內。藉由使該含量在0.01質量份以上,製膜性及剝離性更加提升。另一方面,藉由使該含量在0.5質量份以下,可抑制界面活性劑滲出至PVA薄膜的表面而發生結塊、操作性降低。 When the film-forming stock solution contains a surfactant, its content is preferably in the range of 0.01 to 0.5 parts by mass, more preferably in the range of 0.02 to 0.3 parts by mass, and particularly preferably in the range of 0.05 to 0.2 parts by mass relative to 100 parts by mass of PVA (A) contained in the film-forming stock solution. By making the content greater than 0.01 parts by mass, the film-forming property and the peeling property are further improved. On the other hand, by making the content less than 0.5 parts by mass, the surfactant can be prevented from seeping into the surface of the PVA film to cause agglomeration and reduce the operability.
作為使用上述製膜原液製造PVA薄膜的方法,可列舉例如:澆鑄製膜法、擠製製膜法、濕式製膜法、凝膠製膜 法等。此等的製膜方法可僅採用1種亦可組合2種以上。從可得到厚度及寬度均勻且物性良好的PVA薄膜的觀點而言,此等的製膜方法之中,較佳為澆鑄製膜法、擠製製膜法。經過製膜的PVA薄膜,可因應需求進行乾燥及熱處理。 As methods for producing PVA films using the above-mentioned film-forming stock solution, for example, casting film method, extrusion film method, wet film method, gel film method, etc. can be listed. Only one of these film-forming methods can be used or two or more can be combined. From the perspective of obtaining a PVA film with uniform thickness and width and good physical properties, casting film method and extrusion film method are preferred among these film-forming methods. The film-formed PVA film can be dried and heat-treated as needed.
作為本發明中用於製造偏光薄膜的PVA薄膜之具體製造方法的例子,例如,在工業上可較佳地採用下述方法:使用T型狹縫模、料斗板、I型模、模唇塗布模等,將上述製膜原液吐出或澆注於位於最上游側的旋轉並經過加熱的第1輥(或皮帶)的周面上,從吐出或澆注於此第1輥(或皮帶)周面上之膜的一面使揮發性成分蒸發以進行乾燥,然後在配置於其下游側的1個或多個旋轉並經過加熱的輥的周面上再進行乾燥,或是使其通過熱風乾燥裝置之中進一步乾燥後,藉由捲繞裝置進行捲繞的方法。以經加熱的輥進行乾燥與以熱風乾燥裝置進行乾燥,亦可適當組合實施。又,亦可在單一樹脂層所構成之基材薄膜的一面上形成包含PVA(A)的層,藉此製造多層的PVA薄膜。 As an example of a specific method for manufacturing a PVA film used in the present invention for manufacturing a polarizing film, for example, the following method can be preferably adopted in industry: using a T-slit die, a hopper plate, an I-type die, a die lip coating die, etc., the above-mentioned film-making stock solution is ejected or poured onto the circumference of the first roller (or belt) that is rotated and heated at the most upstream side, and the volatile components are evaporated from one side of the film ejected or poured onto the circumference of the first roller (or belt) to perform drying, and then the film is further dried on the circumference of one or more rotating and heated rollers arranged on its downstream side, or the film is further dried in a hot air drying device and then wound by a winding device. Drying with a heated roller and drying with a hot air drying device can also be appropriately combined. In addition, a layer containing PVA (A) can be formed on one side of a substrate film composed of a single resin layer to produce a multi-layer PVA film.
製造本發明的偏光薄膜時的方法並無特別限制。適合的製造方法,係一種偏光薄膜之製造方法,其係包含以雙色性色素將PVA薄膜染色的染色處理及將該薄膜進行單軸延伸之延伸處理的偏光薄膜的製造方法,其中具有:將該薄膜浸漬於含有含硼化合物(B)之水溶液的處理與浸漬於含有含硼化合物(C)之水溶液的處理。此時,可列舉對於PVA薄膜實施染色處理、單軸延伸處理,及因應需求而進一步實施膨潤處理、無機硼酸交聯處理、固定處理、洗淨處理、乾燥處理、熱處理等的方法。此情況中,膨潤處理、染色處理、無機硼酸交聯處理、 單軸延伸處理、固定處理等各處理的順序無特別限制,可同時進行1種或2種以上的處理。又,亦可進行各處理中的1種或2種以上2次或2次以上。 There is no particular limitation on the method for manufacturing the polarizing film of the present invention. A suitable manufacturing method is a method for manufacturing a polarizing film, which comprises a dyeing treatment of dyeing a PVA film with a dichroic pigment and a stretching treatment of uniaxially stretching the film, wherein the film is immersed in an aqueous solution containing a boron-containing compound (B) and immersed in an aqueous solution containing a boron-containing compound (C). At this time, the method can be listed as a method of dyeing the PVA film, a uniaxial stretching treatment, and further swelling treatment, inorganic boric acid crosslinking treatment, fixing treatment, washing treatment, drying treatment, heat treatment, etc. according to needs. In this case, the order of each treatment such as swelling treatment, dyeing treatment, inorganic boric acid crosslinking treatment, uniaxial stretching treatment, and fixing treatment is not particularly limited, and one or more treatments may be performed simultaneously. In addition, one or more of each treatment may be performed twice or more.
膨潤處理,可藉由將PVA薄膜浸漬於水中而進行。作為浸漬薄膜的水溫,較佳為20~40℃的範圍內,更佳為22~38℃的範圍內,再佳為25~35℃的範圍內。又,浸漬於水中的時間,較佳為0.1~5分鐘的範圍內,更佳為0.2~3分鐘的範圍內。另外,浸漬薄膜的水不限於純水,可為溶解有各種成分的水溶液,亦可為水與親水性媒介的混合物。 The swelling treatment can be performed by immersing the PVA film in water. The water temperature for immersing the film is preferably in the range of 20 to 40°C, more preferably in the range of 22 to 38°C, and more preferably in the range of 25 to 35°C. In addition, the immersion time in water is preferably in the range of 0.1 to 5 minutes, and more preferably in the range of 0.2 to 3 minutes. In addition, the water for immersing the film is not limited to pure water, but can be an aqueous solution in which various components are dissolved, or a mixture of water and a hydrophilic medium.
染色處理,可藉由使雙色性色素接觸PVA薄膜而進行。作為雙色性色素,一般係使用碘系色素或雙色性染料。作為染色處理的時機,可為單軸延伸處理前、單軸延伸處理時、單軸延伸處理後的任一階段。染色處理,一般係將PVA薄膜浸漬於作為染色浴的含有碘-碘化鉀之溶液(尤其是水溶液)中,或含有多種雙色性染料的溶液(尤其是水溶液)中而進行。染色浴中的碘濃度較佳為0.01~0.5質量%的範圍內,碘化鉀的濃度較佳為0.01~10質量%的範圍內。又,染色浴的溫度較佳為20~50℃,特佳為25~40℃。較佳的染色時間為0.2~5分鐘。使用雙色性染料的情況,雙色性染料較佳為水性染料。又,染色浴中的染料濃度較佳為0.001~10質量%。又,亦可因應需求使用染色助劑,亦可使用硫酸鈉等無機鹽及界面活性劑等。使用硫酸鈉的情況,較佳為0.1~10質量%。染色溫度較佳為30~80℃。作為具體的雙色性染料,可列舉:C.I.直接黃28、C.I.直接橙39、C.I.直接黃12、C.I.直接黃44、C.I.直接橙26、C.I.直接橙71、C.I.直接.橙107、C.I.直接紅2、C.I. 直接紅31、C.I.直接紅79、C.I.直接紅81、C.I.直接紅247、C.I.直接綠80、C.I.直接綠59等,但較佳係為了用於製造偏光板而開發的雙色性染料。 The dyeing treatment can be performed by bringing a dichroic pigment into contact with the PVA film. As the dichroic pigment, an iodine-based pigment or a dichroic dye is generally used. The dyeing treatment can be performed at any stage before the uniaxial stretching treatment, during the uniaxial stretching treatment, or after the uniaxial stretching treatment. The dyeing treatment is generally performed by immersing the PVA film in a solution (especially an aqueous solution) containing iodine-potassium iodide as a dyeing bath, or in a solution (especially an aqueous solution) containing a plurality of dichroic dyes. The iodine concentration in the dyeing bath is preferably in the range of 0.01~0.5 mass %, and the potassium iodide concentration is preferably in the range of 0.01~10 mass %. In addition, the temperature of the dyeing bath is preferably 20~50°C, and particularly preferably 25~40°C. The preferred dyeing time is 0.2 to 5 minutes. When using a dichroic dye, the dichroic dye is preferably an aqueous dye. In addition, the dye concentration in the dye bath is preferably 0.001 to 10% by mass. In addition, dyeing auxiliaries may be used as required, and inorganic salts such as sodium sulfate and surfactants may also be used. When sodium sulfate is used, it is preferably 0.1 to 10% by mass. The dyeing temperature is preferably 30 to 80°C. Specific dichroic dyes include: C.I. Direct Yellow 28, C.I. Direct Orange 39, C.I. Direct Yellow 12, C.I. Direct Yellow 44, C.I. Direct Orange 26, C.I. Direct Orange 71, C.I. Direct Orange 107, C.I. Direct Red 2, C.I. Direct Red 31, C.I. Direct Red 79, C.I. Direct Red 81, C.I. Direct Red 247, C.I. Direct Green 80, C.I. Direct Green 59, etc., but the dichroic dyes developed for the manufacture of polarizing plates are preferred.
亦可對於PVA薄膜實施無機硼酸交聯處理。此情況中,可更有效防止在以高溫進行濕式延伸時PVA(A)溶出於水中。從此觀點而言,無機硼酸交聯處理較佳係在單軸延伸處理之前進行。無機硼酸交聯處理,可藉由將PVA薄膜浸漬於包含無機硼酸交聯劑的水溶液中進行。作為該無機硼酸交聯劑,可使用無機硼酸、硼砂等無機硼酸鹽等含硼無機化合物的1種或2種以上。包含無機硼酸交聯劑的水溶液中的無機硼酸交聯劑的濃度較佳為0.1~6.0質量%的範圍內。無機硼酸交聯劑的濃度更佳為0.2質量%以上。又,更佳為4.0質量%以下。藉由使無機硼酸交聯劑的濃度在上述範圍內,有可改善延伸性的情況。無機硼酸交聯劑的濃度太高的情況,在後續步驟中會變得難以含有含硼化合物(B)及含硼化合物(C),因此該濃度宜不要太高。包含無機硼酸交聯劑的水溶液亦可包含碘化鉀等助劑。包含無機硼酸交聯劑的水溶液的溫度,較佳為20~50℃的範圍內,特佳為25~40℃的範圍內。 The PVA film may also be subjected to an inorganic boric acid crosslinking treatment. In this case, it is more effective to prevent PVA (A) from dissolving into water during wet stretching at high temperature. From this point of view, the inorganic boric acid crosslinking treatment is preferably performed before the uniaxial stretching treatment. The inorganic boric acid crosslinking treatment can be performed by immersing the PVA film in an aqueous solution containing an inorganic boric acid crosslinking agent. As the inorganic boric acid crosslinking agent, one or more boron-containing inorganic compounds such as inorganic boric acid, borax and other inorganic borates can be used. The concentration of the inorganic boric acid crosslinking agent in the aqueous solution containing the inorganic boric acid crosslinking agent is preferably in the range of 0.1 to 6.0 mass %. The concentration of the inorganic boric acid crosslinking agent is more preferably 0.2 mass % or more. Furthermore, it is more preferably 4.0 mass % or less. By making the concentration of the inorganic boric acid crosslinking agent within the above range, the elongation may be improved. If the concentration of the inorganic boric acid crosslinking agent is too high, it will become difficult to contain the boron-containing compound (B) and the boron-containing compound (C) in the subsequent steps, so the concentration should not be too high. The aqueous solution containing the inorganic boric acid crosslinking agent may also contain auxiliary agents such as potassium iodide. The temperature of the aqueous solution containing the inorganic boric acid crosslinking agent is preferably in the range of 20~50°C, and particularly preferably in the range of 25~40°C.
亦可在後述單軸延伸處理之外,於上述各處理中或處理間,另外將PVA薄膜進行延伸(前延伸)。如此,在單軸延伸處理之前所進行的前延伸之總延伸倍率(將各處理中的延伸倍率相乘而得到的倍率),從所得之偏光薄膜的光學性能等觀點而言,以延伸前的原料的PVA薄膜之原長度為基準,較佳為1.5倍以上,更佳為2.0倍以上,再佳為2.5倍以上。另一方面,該總延伸倍率較佳為4.0倍以下,更佳為3.5倍以下。作為 膨潤處理中的延伸倍率,較佳為1.05~2.5倍。作為染色處理中的延伸倍率,較佳為1.1~2.5倍。作為無機硼酸交聯處理中的延伸倍率,較佳為1.1~2.5。 In addition to the uniaxial stretching treatment described later, the PVA film may be stretched (pre-stretched) during or between the above-mentioned treatments. Thus, the total stretching ratio (the ratio obtained by multiplying the stretching ratios in each treatment) of the pre-stretching performed before the uniaxial stretching treatment is preferably 1.5 times or more, more preferably 2.0 times or more, and even more preferably 2.5 times or more, based on the original length of the raw material PVA film before stretching, from the perspective of the optical properties of the obtained polarizing film. On the other hand, the total stretching ratio is preferably 4.0 times or less, more preferably 3.5 times or less. As the stretching ratio in the swelling treatment, it is preferably 1.05 to 2.5 times. As the stretching ratio in the dyeing treatment, it is preferably 1.1 to 2.5 times. The stretching ratio in the inorganic boric acid crosslinking treatment is preferably 1.1~2.5.
單軸延伸處理,可以濕式延伸法或乾式延伸法的任一者進行。濕式延伸法的情況,係在水溶液中進行延伸。亦可在上述染色浴中或無機硼酸水溶液中等進行延伸。又,乾式延伸法的情況,亦可在室溫下直接進行單軸延伸處理,亦可一邊加熱一邊進行單軸延伸處理,亦可使用吸水後的PVA薄膜在空氣中進行單軸延伸處理。此等之中,較佳為濕式延伸法,更佳為在包含無機硼酸的水溶液中進行單軸延伸處理。無機硼酸水溶液中的無機硼酸濃度較佳為0.5~6質量%的範圍內,更佳為1~5質量%的範圍內。又,無機硼酸水溶液亦可含有碘化鉀,其濃度較佳係在0.01~10質量%的範圍內。單軸延伸處理中的延伸溫度較佳為30℃以上,更佳為40℃以上,再佳為50℃以上。另一方面,延伸溫度較佳為90℃以下,更佳為80℃以下,再佳為70℃以下。又,單軸延伸處理中的延伸倍率較佳為2.0~4.0倍。從所得之偏光薄膜的光學性能等觀點而言,該延伸倍率更佳為2.2倍以上。另一方面,該延伸倍率更佳為3.5倍以下。又,後述固定處理前為止的總延伸倍率,從所得之偏光薄膜的光學性能的觀點而言,以延伸前的原料的PVA薄膜的原長為基準,較佳為5倍以上,更佳為5.5倍以上。延伸倍率的上限無特別限制,但延伸倍率較佳為8倍以下。 The uniaxial stretching treatment can be performed by either a wet stretching method or a dry stretching method. In the case of the wet stretching method, the stretching is performed in an aqueous solution. The stretching can also be performed in the above-mentioned dyeing bath or in an inorganic boric acid aqueous solution. In addition, in the case of the dry stretching method, the uniaxial stretching treatment can be performed directly at room temperature, while being heated, or by using a PVA film after absorbing water to perform the uniaxial stretching treatment in the air. Among these, the wet stretching method is preferred, and the uniaxial stretching treatment in an aqueous solution containing inorganic boric acid is more preferred. The inorganic boric acid concentration in the inorganic boric acid aqueous solution is preferably in the range of 0.5 to 6% by mass, and more preferably in the range of 1 to 5% by mass. Furthermore, the inorganic boric acid aqueous solution may also contain potassium iodide, and the concentration thereof is preferably in the range of 0.01 to 10% by mass. The stretching temperature in the uniaxial stretching treatment is preferably above 30°C, more preferably above 40°C, and even more preferably above 50°C. On the other hand, the stretching temperature is preferably below 90°C, more preferably below 80°C, and even more preferably below 70°C. Furthermore, the stretching ratio in the uniaxial stretching treatment is preferably 2.0 to 4.0 times. From the viewpoint of the optical properties of the resulting polarizing film, the stretching ratio is preferably above 2.2 times. On the other hand, the stretching ratio is preferably below 3.5 times. In addition, the total stretching ratio before the fixing treatment described below is preferably 5 times or more, and more preferably 5.5 times or more, based on the original length of the raw material PVA film before stretching, from the perspective of the optical performance of the obtained polarizing film. There is no particular upper limit on the stretching ratio, but the stretching ratio is preferably 8 times or less.
對於長條狀的PVA薄膜進行單軸延伸處理的情況中,單軸延伸處理的方向無特別限制,可採用對於長邊方向的單軸延伸處理、橫向單軸延伸處理、所謂的斜向延伸處理,但 從可得到光學性能優良之偏光薄膜的觀點而言,較佳為對於長邊方向的單軸延伸處理。對於長邊方向的單軸延伸處理,可使用具備互相平行的多個輥的延伸裝置,並藉由改變各輥間的周速來進行。另一方面,橫向單軸延伸處理可使用拉幅型延伸機進行。 When a long PVA film is subjected to uniaxial stretching, the direction of the uniaxial stretching is not particularly limited. It can be uniaxial stretching in the long side direction, uniaxial stretching in the transverse direction, or so-called oblique stretching. However, from the perspective of obtaining a polarizing film with excellent optical properties, uniaxial stretching in the long side direction is preferred. For uniaxial stretching in the long side direction, a stretching device having multiple rollers parallel to each other can be used, and the circumferential speed between the rollers can be changed. On the other hand, uniaxial stretching in the transverse direction can be performed using a tenter-type stretching machine.
在製造偏光薄膜時,為了堅固地進行雙色性色素(碘系色素等)對於PVA薄膜的吸附,較佳係在單軸延伸處理後進行固定處理。作為固定處理中所使用的固定處理浴,可適宜地使用含有含硼化合物(B)或含硼化合物(C)的水溶液。又,亦可因應需求,在固定處理浴中進一步添加無機硼酸、碘化合物、金屬化合物等。固定處理浴的溫度較佳為10~80℃。固定處理中的延伸倍率較佳為1.3倍以下,更佳為1.2倍以下,再佳為小於1.1倍。 When manufacturing polarizing film, in order to firmly adsorb dichroic pigments (iodine pigments, etc.) to PVA film, it is preferred to perform fixing treatment after uniaxial stretching treatment. As the fixing treatment bath used in the fixing treatment, an aqueous solution containing a boron-containing compound (B) or a boron-containing compound (C) can be appropriately used. In addition, inorganic boric acid, iodine compounds, metal compounds, etc. can be further added to the fixing treatment bath as required. The temperature of the fixing treatment bath is preferably 10~80℃. The stretching ratio in the fixing treatment is preferably less than 1.3 times, more preferably less than 1.2 times, and more preferably less than 1.1 times.
前述製造方法中,藉由對於PVA薄膜進行浸漬於含有含硼化合物(B)之水溶液的處理與浸漬於含有含硼化合物(C)之水溶液的處理,可使含硼化合物(B)及含硼化合物(C)吸附於該薄膜。此時,藉由將PVA薄膜浸漬於含有含硼化合物(B)與含硼化合物(C)兩者的水溶液,可以一個階段即使含硼化合物(B)及含硼化合物(C)吸附於前述薄膜,但從可使含硼化合物(B)與含硼化合物(C)無競爭地吸附於前述薄膜而兼具降低收縮力之效果與耐濕熱性提升效果的觀點而言,較佳係分別對於該薄膜進行浸漬於含有含硼化合物(B)之水溶液的處理與浸漬於含有含硼化合物(C)之水溶液的處理。 In the above-mentioned manufacturing method, the PVA film is immersed in an aqueous solution containing a boron-containing compound (B) and an aqueous solution containing a boron-containing compound (C), so that the boron-containing compound (B) and the boron-containing compound (C) can be adsorbed on the film. At this time, by immersing the PVA film in an aqueous solution containing both the boron-containing compound (B) and the boron-containing compound (C), the boron-containing compound (B) and the boron-containing compound (C) can be adsorbed on the film at one stage, but from the perspective of allowing the boron-containing compound (B) and the boron-containing compound (C) to be adsorbed on the film without competition and having both the effect of reducing shrinkage and the effect of improving moisture and heat resistance, it is better to immerse the film in an aqueous solution containing a boron-containing compound (B) and an aqueous solution containing a boron-containing compound (C), respectively.
此時,較佳係在進行了將PVA薄膜浸漬於含有含硼化合物(B)之水溶液的處理後,再進行將該薄膜浸漬於含有含 硼化合物(C)之水溶液的處理。若將進行此等處理的順序相反,則含硼化合物(C)明顯阻礙含硼化合物(B)的吸附,因此會有降低收縮力之效果變得不充分的疑慮及光學性能降低的疑慮。又,浸漬於含有含硼化合物(B)的水溶液後,浸漬於含有含硼化合物(C)之水溶液前的PVA薄膜中之由含硼化合物(B)而來的硼元素含量較佳為1.3質量份以下,特佳為1.0質量份以下。前述含量若超過1.3質量份,則會阻礙含硼化合物(C)的吸附,而有耐濕熱性變得不充分的疑慮。另一方面,含硼化合物(B)的含量若太少,則收縮力的降低變得不充分,因此在浸漬於含有含硼化合物(B)之水溶液後,浸漬於含硼化合物(C)之水溶液前的PVA薄膜中之由含硼化合物(B)而來的硼元素含量較佳為0.1質量份以上。 At this time, it is preferred that the PVA film be immersed in an aqueous solution containing a boron-containing compound (B) before being immersed in an aqueous solution containing a boron-containing compound (C). If the order of these treatments is reversed, the boron-containing compound (C) significantly hinders the adsorption of the boron-containing compound (B), so there is a concern that the effect of reducing the shrinkage force becomes insufficient and the optical performance is reduced. In addition, after being immersed in an aqueous solution containing a boron-containing compound (B), the boron content of the PVA film from the boron-containing compound (B) before being immersed in an aqueous solution containing a boron-containing compound (C) is preferably 1.3 parts by mass or less, and particularly preferably 1.0 parts by mass or less. If the above content exceeds 1.3 parts by mass, the adsorption of the boron-containing compound (C) will be hindered, and there is a concern that the moisture and heat resistance will become insufficient. On the other hand, if the content of the boron-containing compound (B) is too small, the reduction of the shrinkage force will become insufficient. Therefore, after immersion in an aqueous solution containing the boron-containing compound (B), the boron content of the PVA film from the boron-containing compound (B) before immersion in an aqueous solution containing the boron-containing compound (C) is preferably 0.1 parts by mass or more.
含有含硼化合物(B)之水溶液中,含硼化合物(B)的濃度較佳為15質量%以下。前述濃度高於15質量%的情況,因為短時間內即在偏光薄膜表面形成高密度的含硼化合物(B)的吸附層,而有含硼化合物(C)對於偏光薄膜之吸附受到阻礙的疑慮。又,會有含硼化合物(B)偏位地存在於偏光薄膜表面附近的疑慮,結果會有光學性能降低的疑慮。前述濃度更佳為10質量%以下,再佳為5.0質量%以下,特佳為3.5質量%以下,再更佳為1.5質量%以下,最佳為0.8質量%以下。另一方面,含硼化合物(B)的濃度較佳為0.1質量%以上。 In the aqueous solution containing the boron-containing compound (B), the concentration of the boron-containing compound (B) is preferably 15% by mass or less. When the above concentration is higher than 15% by mass, a high-density adsorption layer of the boron-containing compound (B) is formed on the surface of the polarizing film in a short time, and there is a concern that the adsorption of the boron-containing compound (C) to the polarizing film is hindered. In addition, there is a concern that the boron-containing compound (B) is biased near the surface of the polarizing film, resulting in a concern that the optical performance is reduced. The above concentration is preferably 10% by mass or less, more preferably 5.0% by mass or less, particularly preferably 3.5% by mass or less, still more preferably 1.5% by mass or less, and most preferably 0.8% by mass or less. On the other hand, the concentration of the boron-containing compound (B) is preferably 0.1% by mass or more.
只要是不阻礙本發明之效果的範圍,則含有含硼化合物(B)的前述水溶液,亦可具有含硼化合物(C),但在前述水溶液中,相對於含硼化合物(B)的濃度[質量%],含硼化合物(C)的濃度[質量%]的比(C/B)較佳為0.1以下,更佳為0.01以 下,再佳為實質上不含有含硼化合物(C)。濃度[質量%]的比(C/B)若超過0.1,則含硼化合物(B)之吸附會因為含硼化合物(C)而受到阻礙進而有降低收縮力之效果變得不充分的疑慮。 As long as it does not hinder the effect of the present invention, the aqueous solution containing the boron-containing compound (B) may also contain the boron-containing compound (C), but in the aqueous solution, the ratio (C/B) of the concentration (mass %) of the boron-containing compound (C) relative to the concentration (mass %) of the boron-containing compound (B) is preferably 0.1 or less, more preferably 0.01 or less, and most preferably substantially no boron-containing compound (C) is contained. If the ratio (C/B) of the concentration (mass %) exceeds 0.1, the adsorption of the boron-containing compound (B) will be hindered by the boron-containing compound (C), and there is a concern that the effect of reducing the contractile force will become insufficient.
含有含硼化合物(C)的水溶液中,含硼化合物(C)的濃度較佳為小於2.0質量%,更佳為小於1.5質量%,再佳為0.8質量%以下。含硼化合物(C)的水溶液濃度高的情況,理由雖不明確,但可能導致收縮力未充分降低。另一方面,含硼化合物(C)的濃度太低的情況,可能導致耐濕熱性未充分提升,因此該濃度較佳為0.1質量%以上,特佳為0.3質量%以上。 In the aqueous solution containing the boron-containing compound (C), the concentration of the boron-containing compound (C) is preferably less than 2.0% by mass, more preferably less than 1.5% by mass, and even more preferably less than 0.8% by mass. If the concentration of the aqueous solution of the boron-containing compound (C) is high, the shrinkage force may not be sufficiently reduced, although the reason is unclear. On the other hand, if the concentration of the boron-containing compound (C) is too low, the moisture and heat resistance may not be sufficiently improved, so the concentration is preferably 0.1% by mass or more, and particularly preferably 0.3% by mass or more.
只要是不阻礙本發明之效果的範圍,含有含硼化合物(C)的前述水溶液,亦可含有含硼化合物(B),但前述水溶液中,含硼化合物(B)之濃度[質量%]相對於含硼化合物(C)之濃度[質量%]的比(B/C)較佳為小於1,更佳為0.5以下,再佳為0.1以下,特佳為實質上不含有含硼化合物(B)。濃度[質量%]的比(B/C)為1以上的情況,含硼化合物(C)之吸附會因為含硼化合物(B)而受到阻礙進而有提升耐濕熱性之效果變得不充分的疑慮。 As long as it does not hinder the effect of the present invention, the aqueous solution containing the boron-containing compound (C) may also contain the boron-containing compound (B), but in the aqueous solution, the ratio (B/C) of the concentration [mass %] of the boron-containing compound (B) to the concentration [mass %] of the boron-containing compound (C) is preferably less than 1, more preferably less than 0.5, and even more preferably less than 0.1, and it is particularly preferred that the boron-containing compound (B) is substantially absent. When the ratio (B/C) of the concentration [mass %] is greater than 1, the adsorption of the boron-containing compound (C) may be hindered by the boron-containing compound (B), and there is a concern that the effect of improving moisture-heat resistance may become insufficient.
含硼化合物(B)或含有含硼化合物(C)之水溶液,從光學性能的觀點而言,較佳為含有碘化鉀等碘化物的助劑,該碘化物的濃度較佳為0.5~15質量%。又,此等水溶液的溫度較佳為10~80℃。若溫度太低,則可能導致在處理浴中有含硼化合物(B)或含硼化合物(C)析出。水溶液的溫度,更適合為15℃以上,再適合為20℃以上。另一方面,溫度若太高,則難以較溫和的條件於工業上製造偏光薄膜。水溶液的溫度,更適合為70℃以下,再適合為60℃以下,特別適合為50℃以下。 浸漬於水溶液的時間較佳為5~400秒。 From the viewpoint of optical performance, the aqueous solution containing the boron compound (B) or the boron compound (C) preferably contains an iodide additive such as potassium iodide, and the concentration of the iodide is preferably 0.5-15% by mass. In addition, the temperature of such aqueous solution is preferably 10-80°C. If the temperature is too low, the boron compound (B) or the boron compound (C) may precipitate in the treatment bath. The temperature of the aqueous solution is more preferably above 15°C, and more preferably above 20°C. On the other hand, if the temperature is too high, it is difficult to manufacture polarizing films industrially under mild conditions. The temperature of the aqueous solution is more preferably below 70°C, and more preferably below 60°C, and particularly preferably below 50°C. The immersion time in the aqueous solution is preferably 5-400 seconds.
亦可在染色處理、無機硼酸交聯處理、單軸延伸處理、固定處理的任一步驟中,使含硼化合物(B)及含硼化合物(C)吸附於PVA薄膜,但從在單軸延伸處理時抑制PVA薄膜斷裂的觀點與可得到光學性能特別優良之偏光薄膜的觀點而言,較佳係在進行單軸延伸處理後進行,特佳係在單軸延伸處理後的固定處理時進行。 The boron-containing compound (B) and the boron-containing compound (C) can also be adsorbed on the PVA film in any step of the dyeing treatment, inorganic boric acid crosslinking treatment, uniaxial stretching treatment, and fixing treatment. However, from the perspective of suppressing the breakage of the PVA film during the uniaxial stretching treatment and obtaining a polarizing film with particularly excellent optical properties, it is preferably carried out after the uniaxial stretching treatment, and it is particularly preferably carried out during the fixing treatment after the uniaxial stretching treatment.
在固定處理時使含硼化合物(B)與含硼化合物(C)吸附於偏光薄膜之情況,適合的製造方法,係依照膨潤處理、單軸延伸處理、以含硼化合物(B)進行的固定處理、以含硼化合物(C)進行的固定處理這樣的順序實施者、依照膨潤處理、無機硼酸交聯處理、單軸延伸處理、以含硼化合物(B)進行的固定處理、以含硼化合物(C)進行的固定處理這樣的順序實施者、或是依照膨潤處理、單軸延伸處理、以含硼化合物(B)進行的固定處理、以含硼化合物(C)進行的固定處理、無機硼酸交聯處理這樣的順序實施者。之後,亦可更因應需求實施選自洗淨處理、乾燥處理及熱處理中的1種以上的處理。另一方面,不宜在以含硼化合物(B)所進行的固定處理之前,進行以含硼化合物(C)所進行的固定處理。以這樣的順序進行固定化處理的情況,含硼化合物(C)與PVA薄膜的羥基堅固地鍵結,而阻礙了含硼化合物(B)對於偏光薄膜的吸附,結果可能導致光學性能降低或是收縮力未充分降低。 When the boron-containing compound (B) and the boron-containing compound (C) are adsorbed on the polarizing film during the fixing treatment, a suitable manufacturing method is to implement the following steps in the order of swelling treatment, uniaxial stretching treatment, fixing treatment with the boron-containing compound (B), and fixing treatment with the boron-containing compound (C); to implement the following steps in the order of swelling treatment, inorganic boric acid crosslinking treatment, uniaxial stretching treatment, fixing treatment with the boron-containing compound (B), and fixing treatment with the boron-containing compound (C); or to implement the following steps in the order of swelling treatment, uniaxial stretching treatment, fixing treatment with the boron-containing compound (B), fixing treatment with the boron-containing compound (C), and inorganic boric acid crosslinking treatment. Afterwards, one or more treatments selected from washing, drying and heat treatment may be performed as needed. On the other hand, it is not advisable to perform the fixation treatment with the boron-containing compound (C) before the fixation treatment with the boron-containing compound (B). When the fixation treatment is performed in this order, the boron-containing compound (C) is firmly bonded to the hydroxyl group of the PVA film, thereby hindering the adsorption of the boron-containing compound (B) to the polarizing film, which may result in a decrease in optical performance or insufficient reduction in shrinkage.
洗淨處理,一般係將薄膜浸漬於蒸餾水、純水、水溶液等而進行。此時,從光學性能的觀點而言,較佳為使用含有碘化鉀等的碘化物作為助劑的水溶液,該碘化物的濃度較 佳為0.5~10質量%。又,洗淨處理中的水溶液的溫度一般為5~50℃,較佳為10~45℃,更佳為15~40℃。從經濟的觀點而言,水溶液的溫度不宜太低,水溶液的溫度若太高,則可能導致光學性能降低。 The cleaning treatment is generally performed by immersing the film in distilled water, pure water, aqueous solution, etc. At this time, from the perspective of optical performance, it is preferred to use an aqueous solution containing iodide such as potassium iodide as an auxiliary agent, and the concentration of the iodide is preferably 0.5~10 mass%. In addition, the temperature of the aqueous solution in the cleaning treatment is generally 5~50℃, preferably 10~45℃, and more preferably 15~40℃. From an economic perspective, the temperature of the aqueous solution should not be too low. If the temperature of the aqueous solution is too high, it may lead to a decrease in optical performance.
乾燥處理的條件無特別限制,較佳係以30~150℃之範圍內、尤其是50~130℃之範圍內的溫度進行乾燥。藉由以30~150℃之範圍內的溫度進行乾燥,容易得到尺寸穩定性優良的偏光薄膜。 The drying conditions are not particularly limited, but it is preferably dried at a temperature in the range of 30~150°C, especially in the range of 50~130°C. By drying at a temperature in the range of 30~150°C, it is easy to obtain a polarizing film with excellent dimensional stability.
藉由在乾燥處理後進行熱處理,有尺寸穩定性進一步提升的情況。此處熱處理係指對於乾燥處理後水分率在5%以下的偏光薄膜進一步加熱的處理。熱處理的條件無特別限制,但較佳係在60℃~150℃的範圍內、尤其是70℃~150℃的範圍內進行熱處理。熱處理溫度小於60℃的情況,尺寸穩定化效果可能變得不充分,若超過150℃,則偏光薄膜可能激烈地發生紅變。 By performing heat treatment after drying, the dimensional stability may be further improved. This heat treatment refers to further heating the polarizing film with a moisture content of less than 5% after drying. There is no particular restriction on the conditions of the heat treatment, but it is preferably performed in the range of 60℃~150℃, especially in the range of 70℃~150℃. If the heat treatment temperature is less than 60℃, the dimensional stabilization effect may become insufficient, and if it exceeds 150℃, the polarizing film may be drastically reddened.
如此所得之本發明的偏光薄膜,高溫下的收縮力小,耐濕熱性亦優良。該偏光薄膜的收縮力較佳為小於5N,更佳為4N以下。又,前述偏光薄膜中,PVA-碘錯合物的衰減係數較佳為-0.5以上,更佳為-0.4以上。前述偏光薄膜的收縮力及PVA-碘錯合物的衰減係數係由後述實施例所記載之方法測量。 The polarizing film of the present invention thus obtained has a small shrinkage force at high temperature and excellent moisture and heat resistance. The shrinkage force of the polarizing film is preferably less than 5N, and more preferably less than 4N. In addition, in the aforementioned polarizing film, the attenuation coefficient of the PVA-iodine complex is preferably greater than -0.5, and more preferably greater than -0.4. The shrinkage force of the aforementioned polarizing film and the attenuation coefficient of the PVA-iodine complex are measured by the method described in the following embodiments.
本發明的偏光薄膜,通常係在其兩面或單面上貼合光學上透明且具有機械強度的保護膜而作為偏光板使用。作為保護膜,可使用:三乙酸纖維素(TAC)薄膜、乙酸.丁酸纖維素(CAB)薄膜、丙烯酸系薄膜、聚酯系薄膜等。又,作為用以 貼合的接著劑,可列舉:PVA系接著劑及UV硬化接著劑等。 The polarizing film of the present invention is usually used as a polarizing plate by laminating an optically transparent and mechanically strong protective film on both sides or one side. As the protective film, triacetate cellulose (TAC) film, cellulose acetate and butyrate (CAB) film, acrylic film, polyester film, etc. can be used. In addition, as the adhesive for laminating, PVA adhesive and UV curing adhesive can be listed.
亦可將以上述方式所得之偏光板與相位差薄膜、視角提升薄膜、輝度提升薄膜等貼合。又,可在偏光板上塗布丙烯酸系等的黏著劑後,與玻璃基板貼合而作為LCD的零件使用。 The polarizing plate obtained in the above manner can also be bonded to a phase difference film, a viewing angle enhancement film, a brightness enhancement film, etc. In addition, after applying an acrylic adhesive or the like on the polarizing plate, it can be bonded to a glass substrate and used as a component of an LCD.
以下,藉由實施例更詳細說明本發明,但本發明不因為此等實施例而有任何的限制。另外,以下的實施例及比較例中採用的各測量或評價方法顯示如下。 The present invention is described in more detail below through examples, but the present invention is not limited by these examples. In addition, the various measurement or evaluation methods used in the following examples and comparative examples are shown below.
將偏光薄膜以在重水中其含量成為0.003質量%的方式溶解後,藉由旋轉蒸發器進行濃縮而使其含量成為0.15質量%,並將此溶液作為1H-NMR的測量樣本。1H-NMR(日本電子股份有限公司製JNM-AL400:400MHz)測量係在80℃進行,累計次數設定為256次。使用ALICE2(日本電子股份有限公司製)以下述方法進行解析。針對測量所得之1H-NMR圖譜,調整相位而使基線平滑之後,將平均點設定為20以自動進行基線的修正。接著,作為參考,自動設定成作為測量溶劑之重水的峰值1位於4.65ppm的位置。之後,如圖1所示,將在1.2~1.3ppm的範圍內出現的由含硼化合物(B)而來的甲基的氫峰值6積分,求出其峰值面積(面積A)。接著,將在1.0~1.2ppm的範圍內重疊的、由含硼化合物(B)與含硼化合物(C)而來的烴基之氫峰值5積分,求出其峰值面積(面積B)。再者,將1.6~2.3ppm 之範圍內的氫峰值視為由PVA之亞甲基而來的氫峰值3、與由PVA之亞甲基而來的氫峰值3重疊的由含硼化合物(B)與含硼化合物(C)而來的烴基之氫峰值4的總和,求出1.6~2.3ppm之範圍的氫峰值的總面積(面積C)。此時,將未與由PVA而來的氫峰值或由含硼化合物(C)而來的氫峰值重疊的、由含硼化合物(B)而來的甲基之氫峰值6的面積(面積A)作為峰值面積的基準,與甲基的氫數相同設定為3。之後,從面積C減去與由PVA而來之亞甲基的氫峰值重疊的由含硼化合物(B)與含硼化合物(C)而來的烴基的氫峰值4的面積U,而算出面積D。將以此等方法求出的值代入下式(1),算出由含硼化合物(B)而來的硼元素相對於100質量份之PVA(A)而言的含量(質量份)。另外,下式(1)的W係含硼化合物(B)每1分子的硼數。又,下式(1),係使用未改質之PVA時所使用的式,在使用經改質之PVA作為原料時,必須將下式(1)適當變形。 After dissolving the polarizing film in heavy water to a content of 0.003 mass %, the solution was concentrated by a rotary evaporator to a content of 0.15 mass %, and used as a sample for 1 H-NMR measurement. 1 H-NMR (JNM-AL400: 400 MHz, manufactured by JEOL Ltd.) was measured at 80°C, and the cumulative number of times was set to 256. ALICE2 (manufactured by JEOL Ltd.) was used for analysis in the following manner. For the measured 1 H-NMR spectrum, the phase was adjusted to smooth the baseline, and the average point was set to 20 to automatically correct the baseline. Then, as a reference, the peak 1 of heavy water as the measurement solvent was automatically set to 4.65 ppm. Then, as shown in Figure 1, the peak area (Area A) of the hydrogen peak 6 of the methyl group from the boron-containing compound (B) appearing in the range of 1.2 to 1.3 ppm was calculated. Next, the peak area (Area B) of the hydrogen peak 5 of the alkyl group from the boron-containing compound (B) and the boron-containing compound (C) overlapping in the range of 1.0 to 1.2 ppm was calculated. Furthermore, the hydrogen peak in the range of 1.6 to 2.3 ppm is regarded as the sum of the hydrogen peak 3 from the methylene group of PVA and the hydrogen peak 4 from the alkyl group of the boron-containing compound (B) and the boron-containing compound (C) overlapping with the hydrogen peak 3 from the methylene group of PVA, and the total area of the hydrogen peak in the range of 1.6 to 2.3 ppm (area C) is calculated. At this time, the area (area A) of the hydrogen peak 6 of the methyl group from the boron-containing compound (B) which does not overlap with the hydrogen peak from PVA or the hydrogen peak from the boron-containing compound (C) is used as the standard of the peak area, and is set to 3, which is the same as the hydrogen number of the methyl group. Thereafter, the area D is calculated by subtracting the area U of the hydrogen peak 4 of the alkyl groups from the boron-containing compound (B) and the boron-containing compound (C) which overlaps with the hydrogen peak of the methylene group from PVA from the area C. The values obtained by these methods are substituted into the following formula (1) to calculate the content (parts by mass) of the boron element from the boron-containing compound (B) relative to 100 parts by mass of PVA (A). In addition, W in the following formula (1) is the number of boron per molecule of the boron-containing compound (B). Furthermore, the following formula (1) is the formula used when unmodified PVA is used. When modified PVA is used as a raw material, the following formula (1) must be appropriately modified.
由含硼化合物(B)而來的硼元素相對於100質量份之PVA(A)而言的含量(質量份)={(面積A/3)/(面積D/2)}×(10.811×W/44.0526)×100 (1) The content of boron element from the boron-containing compound (B) relative to 100 parts by mass of PVA (A) (parts by mass) = {(area A/3)/(area D/2)}×(10.811×W/44.0526)×100 (1)
接著,將所求出的值代入下式(2),算出每100質量份之PVA(A)中,由含硼化合物(C)而來的硼元素含量。另外,下式(2)的X為與在1.0~1.2ppm的範圍中由含硼化合物(C)而來的烴基的氫峰值重疊的、由含硼化合物(B)而來的烴基的氫數,Y為在1.0ppm~1.2ppm的範圍中由含硼化合物(C)而來的烴基每1分子的氫數。又,Z為含硼化合物(C)每1分子的硼數。另外,下式(2)係使用未改質之PVA時所使用的式,在使用經改質之PVA作為原料時,必須將下式(2)適當變形。 Next, substitute the obtained value into the following formula (2) to calculate the boron content from the boron-containing compound (C) per 100 parts by mass of PVA (A). In addition, X in the following formula (2) is the number of hydrogen atoms of the hydrocarbon group from the boron-containing compound (B) overlapping with the hydrogen peak of the hydrocarbon group from the boron-containing compound (C) in the range of 1.0 to 1.2 ppm, and Y is the number of hydrogen atoms per molecule of the hydrocarbon group from the boron-containing compound (C) in the range of 1.0 ppm to 1.2 ppm. In addition, Z is the number of boron atoms per molecule of the boron-containing compound (C). In addition, the following formula (2) is the formula used when using unmodified PVA. When using modified PVA as a raw material, the following formula (2) must be appropriately modified.
由含硼化合物(C)而來之硼元素相對於100質量份之PVA(A)而言的含量(質量份)={(面積A/3)/(面積D/2)}×{(面積B)-X}/Y×(10.811×Z/44.0526)×100 (2) The content of boron element from the boron-containing compound (C) relative to 100 parts by mass of PVA (A) (parts by mass) = {(area A/3)/(area D/2)}×{(area B)-X}/Y×(10.811×Z/44.0526)×100 (2)
式(2)中,10.811為硼的原子量,44.0526為未改質的PVA之重複單元每1莫耳的分子量。另外,圖1的1H-NMR圖譜係測量實施例1的偏光薄膜所得到的結果。 In formula (2), 10.811 is the atomic weight of boron, and 44.0526 is the molecular weight per mol of the repeating unit of the unmodified PVA. In addition, the 1 H-NMR spectrum of FIG1 is the result obtained by measuring the polarizing film of Example 1.
參考專利文獻6的方法,以下述順序進行測量。將偏光薄膜或延伸薄膜以在重水中使其含量為0.003質量%的方式溶解後,藉由旋轉蒸發器進行濃縮以使其含量成為0.15質量%,並將此溶液作為1H-NMR的測量樣本。1H-NMR(日本電子股份有限公司製JNM-AL400:400MHz)測量係在80℃進行,累計次數設定為256次。使用ALICE2(日本電子股份有限公司製),以下述方法進行解析。針對測量所得之1H-NMR圖譜,調整相位而使基線平滑之後,將平均點設定為20以自動進行基線的修正。接著,作為參考,自動設定而使作為測量溶劑之重水的峰值位於4.65ppm的位置。之後,將由含硼化合物(B)或含硼化合物(C)而來的烴基的氫峰值積分,求出其峰值面積(面積E)。此時,將未與由PVA而來的氫峰值重疊的由含硼化合物(B)或含硼化合物(C)而來的烴基的氫峰值面積相加而得到者(面積F)作為峰值面積的基準,以含硼化合物(B)或含硼化合物(C)相關之烴基的氫數與面積F的值成為相同的方式設定。接著,將 1.6ppm~2.3ppm之範圍的氫峰值視為由PVA之亞甲基而來的氫峰值、與由PVA之亞甲基而來的氫峰值重疊的含硼化合物(B)或含硼化合物(C)所包含之烴基的氫峰值的總和,求出峰值面積(面積G)。之後,從面積G減去與由PVA而來的亞甲基之氫峰值重疊的由含硼化合物(B)或含硼化合物(C)而來的烴基的氫數,算出面積H。將以此等方法求出的值帶入下式(3),算出由含硼化合物(B)或含硼化合物(C)而來的硼元素相對於100質量份之PVA(A)而言的含量(質量份)。另外,下式(3)的S為未與PVA之峰值重疊的含硼化合物(B)或含硼化合物(C)所包含的烴基的氫數,T為含硼化合物(B)或含硼化合物(C)每1分子的硼數。另外,式(3)係使用未改質之PVA時所使用的式,使用經改質之PVA作為原料時,必須將式(3)適當變形。 Referring to the method of Patent Document 6, the measurement is performed in the following order. After dissolving the polarizing film or stretched film in heavy water so that its content is 0.003 mass %, it is concentrated by a rotary evaporator so that its content becomes 0.15 mass %, and this solution is used as a measurement sample for 1 H-NMR. 1 H-NMR (JNM-AL400: 400 MHz manufactured by JEOL Ltd.) measurement is performed at 80°C, and the cumulative number of times is set to 256 times. Using ALICE2 (manufactured by JEOL Ltd.), analysis is performed in the following manner. For the measured 1 H-NMR spectrum, after adjusting the phase to smooth the baseline, the average point is set to 20 to automatically correct the baseline. Then, as a reference, the peak of heavy water as the measurement solvent is automatically set to 4.65 ppm. Then, the peak area (area E) of the hydrogen peak of the hydrocarbon group derived from the boron-containing compound (B) or the boron-containing compound (C) is calculated by integrating the peak area of the hydrogen peak of the hydrocarbon group derived from the boron-containing compound (B) or the boron-containing compound (C) that does not overlap with the hydrogen peak derived from PVA. The peak area is set as a reference so that the hydrogen number of the hydrocarbon group related to the boron-containing compound (B) or the boron-containing compound (C) is the same as the value of the area F. Next, the hydrogen peak in the range of 1.6ppm to 2.3ppm is regarded as the sum of the hydrogen peak derived from the methylene group of PVA and the hydrogen peak of the hydrocarbon group contained in the boron-containing compound (B) or the boron-containing compound (C) overlapping with the hydrogen peak derived from the methylene group of PVA, and the peak area (area G) is calculated. Thereafter, the number of hydrogens of the hydrocarbon group derived from the boron-containing compound (B) or the boron-containing compound (C) overlapping with the hydrogen peak of the methylene group derived from PVA is subtracted from the area G to calculate the area H. The values obtained by these methods are substituted into the following formula (3) to calculate the content (mass parts) of the boron element derived from the boron-containing compound (B) or the boron-containing compound (C) relative to 100 parts by mass of PVA (A). In the following formula (3), S is the number of hydrogen atoms in the alkyl group of the boron-containing compound (B) or the boron-containing compound (C) which does not overlap with the peak of PVA, and T is the number of boron atoms per molecule of the boron-containing compound (B) or the boron-containing compound (C). In addition, formula (3) is used when unmodified PVA is used. When modified PVA is used as a raw material, formula (3) must be appropriately modified.
由含硼化合物(B)或含硼化合物(C)而來之硼元素相對於100質量份之PVA(A)而言的含量(質量份)={(面積F/S)/(面積H/2)}×(10.811×T/44.0526)×100 (3) The content of boron element from the boron-containing compound (B) or the boron-containing compound (C) relative to 100 parts by mass of PVA (A) (parts by mass) = {(area F/S)/(area H/2)}×(10.811×T/44.0526)×100 (3)
式(3)中,10.811為硼的原子量,44.0526為未改質之PVA的重複單元每1莫耳的分子量。 In formula (3), 10.811 is the atomic weight of boron, and 44.0526 is the molecular weight per mol of the repeating unit of unmodified PVA.
測量偏光薄膜的質量[I(g)],以使偏光薄膜的含量成為0.005質量%的方式,將其溶解於蒸餾水20mL。將溶解了偏光薄膜的水溶液作為測量樣本,測量其質量[J(g)]。之後,使用島津製作所股份有限公司製多形ICP發光分析裝置(ICP)測量樣本的硼濃度[K(ppm)]。之後,將值代入下式(4)進行計算,將所算出的值作為偏光薄膜中的所有硼元素含量(質量%)。 The mass [I(g)] of the polarizing film was measured. The polarizing film was dissolved in 20 mL of distilled water so that the content was 0.005 mass%. The aqueous solution in which the polarizing film was dissolved was used as a measurement sample, and its mass [J(g)] was measured. Then, the boron concentration [K(ppm)] of the sample was measured using a polymorphic ICP luminescence analyzer (ICP) manufactured by Shimadzu Corporation. Then, the value was substituted into the following formula (4) for calculation, and the calculated value was used as the total boron element content (mass %) in the polarizing film.
偏光薄膜中的所有硼元素含量(質量%)=[(K×10-6×J)/I]×100 (4) Total boron content in polarizing film (mass %) = [(K×10 -6 ×J)/I]×100 (4)
以下的實施例或比較例中所得之偏光薄膜的視感度修正單體穿透率Ts(以下有時亦將「視感度修正單體穿透率Ts」稱為「穿透率Ts」),使用附積分球的分光光度計(日本分光股份有限公司製「V-7100」)與具備格蘭-泰勒偏光子的自動偏光薄膜測量裝置VAP-7070S(日本分光股份有限公司製)進行測量。從所得之偏光薄膜之中央部,採取一片偏光薄膜的延伸方向上4cm、寬度方向2cm的樣本。針對所採取之偏光薄膜,測量380nm~780nm的範圍中的MD穿透率(%)及TD穿透率(%),使用「偏光薄膜評價程式」(日本分光股份有限公司製),算出穿透率Ts(%)。此處,「MD穿透率」表示使從格蘭-泰勒偏光子出來的偏光之方向與偏光薄膜樣本的穿透軸平行時的穿透率(%)。又,「TD穿透率」表示使從格蘭-泰勒偏光子出來的偏光之方向與偏光薄膜樣本的穿透軸正交時的穿透率(%)。穿透率Ts係乘以稱為視感度修正的感度修正而從MD穿透率與TD穿透率所算出者。 The sensitivity-corrected single transmittance Ts (hereinafter sometimes referred to as "sensitivity-corrected single transmittance Ts") of the polarizing film obtained in the following examples or comparative examples was measured using a spectrophotometer with an integrating sphere ("V-7100" manufactured by JASCO Corporation) and an automatic polarizing film measuring device VAP-7070S (manufactured by JASCO Corporation) equipped with a Gran-Taylor polarizer. From the central part of the obtained polarizing film, a sample of 4 cm in the extension direction and 2 cm in the width direction of the polarizing film was taken. For the polarizing film taken, the MD transmittance (%) and TD transmittance (%) in the range of 380nm~780nm were measured, and the transmittance Ts (%) was calculated using the "Polarizing Film Evaluation Program" (manufactured by JASCO Corporation). Here, "MD transmittance" indicates the transmittance (%) when the direction of polarized light from the Glan-Taylor polarizer is parallel to the transmission axis of the polarizing film sample. Also, "TD transmittance" indicates the transmittance (%) when the direction of polarized light from the Glan-Taylor polarizer is orthogonal to the transmission axis of the polarizing film sample. The transmittance Ts is calculated from the MD transmittance and the TD transmittance by multiplying the sensitivity correction called the sensitivity correction.
針對上述穿透率Ts(%)的測量中所使用的偏光薄膜樣本,使用附積分球的分光光度計(日本分光股份有限公司製 「V7100」)與具備格蘭-泰勒偏光子的自動偏光薄膜測量裝置VAP-7070S(日本分光股份有限公司製)進行測量。測量380nm~780nm之範圍中的樣本的MD穿透率(%)及TD穿透率(%),使用「偏光薄膜評價程式」(日本分光股份有限公司製)算出視感度修正偏光度V(%)(以下有時將「視感度修正偏光度V」稱為「偏光度V」)。 The polarizing film samples used in the measurement of the transmittance Ts(%) were measured using a spectrophotometer with an integrating sphere ("V7100" manufactured by JASCO Corporation) and an automatic polarizing film measuring device VAP-7070S (manufactured by JASCO Corporation) equipped with a Gran-Taylor polarizer. The MD transmittance (%) and TD transmittance (%) of the samples in the range of 380nm~780nm were measured, and the visual sensitivity correction polarization degree V(%) was calculated using the "Polarizing Film Evaluation Program" (manufactured by JASCO Corporation) (hereinafter, "visual sensitivity correction polarization degree V" may be referred to as "polarization degree V").
收縮力係使用島津製作所股份有限公司製的附恆溫槽Autograph「AG-X」與影像式伸度計「TR ViewX120S」進行測量。測量係使用以20℃/20%RH調濕18小時的偏光薄膜。在使Autograph「AG-X」的恆溫槽成為20℃後,將長方形的偏光薄膜[長度方向(延伸方向)15cm,寬度方向1.5cm]安裝於夾具(夾具間隔5cm),在拉伸開始的同時,開始將恆溫槽升溫至80℃。以1mm/min的速度拉伸偏光薄膜,在張力到達2N的時間點停止拉伸,測量在此狀態下4小時後的張力。此時,夾具間的距離因為熱膨脹而有所變化,因此在夾具上貼上標線貼紙,使用影像式伸度計「TR ViewX120S」,一邊以使具間的距離成為一定的方式僅以貼在夾具上的標線貼紙移動的量進行修正,一邊進行測量。另外,測量初期(測量開始10分鐘以內)產生張力的極小值的情況,以4小時後的張力之測量值減去張力的極小值,將此差值作為偏光薄膜的收縮力。未產生極小值的情況,以4小時後的張力的測量值減去停止拉伸時的張力、即2N,將所得到的值作為偏光薄膜的收縮力。 The shrinkage force is measured using the Autograph "AG-X" with a thermostat and the image extensometer "TR ViewX120S" manufactured by Shimadzu Corporation. The measurement is performed using a polarizing film that has been humidified at 20°C/20%RH for 18 hours. After the thermostat of the Autograph "AG-X" is set to 20°C, a rectangular polarizing film [15 cm in the length direction (stretching direction), 1.5 cm in the width direction] is mounted on a fixture (5 cm between fixtures), and the thermostat is heated to 80°C at the same time as the stretching begins. The polarizing film is stretched at a speed of 1 mm/min, and the stretching is stopped when the tension reaches 2N. The tension is measured 4 hours later in this state. At this time, the distance between the clamps changes due to thermal expansion, so a marking sticker is attached to the clamp, and the image extensometer "TR ViewX120S" is used to correct the distance between the clamps by the amount of movement of the marking sticker attached to the clamp so that the distance between the clamps becomes constant, while measuring. In addition, if the minimum value of tension occurs at the beginning of the measurement (within 10 minutes of the measurement), the minimum value of tension is subtracted from the measured value of tension 4 hours later, and the difference is used as the shrinkage force of the polarizing film. If the minimum value does not occur, the tension at the time of stopping the stretching, that is, 2N, is subtracted from the measured value of tension 4 hours later, and the resulting value is used as the shrinkage force of the polarizing film.
偏光薄膜的耐濕熱性,係使用附積分球的分光光度計(日本分光股份有限公司製「V7100」)與具備格蘭-泰勒偏光子的自動偏光薄膜測量裝置VAP-7070S(日本分光股份有限公司製)進行評價。將採樣之偏光薄膜固定於金屬框以作為評價樣本。然後使用附積分球的分光光度計(日本分光股份有限公司製「V7100」)與具備格蘭-泰勒偏光子的自動偏光薄膜測量裝置VAP-7070S(日本分光股份有限公司製),測量評價樣本的初期(0小時)的610nm之正交穿透率(%)。另外,正交穿透率(%)係由下式(5)所算出的值。然後,將算出的610nm之正交穿透率代入下式(6),藉此算出初期(0小時)的610nm之正交吸光度A0。之後,使用小型恆溫恆濕機(Yamato Scientific股份有限公司製「IW223」),測量在60℃/90%RH的環境下將評價樣本靜置1小時後、靜置2小時後、靜置4小時後、靜置6小時後、靜置8小時後的各靜置時間的610nm之正交穿透率(%),代入下式(6),藉此算出各靜置時間的正交吸光度A。另外,到8小時後為止,皆使用相同評價樣本進行正交穿透率的測量。然後使用Microsoft Excel,將試驗時間與Ln(A/A0)的關係作圖,進行近似以作為通過原點的一次式,求出其斜率。將此斜率作為PVA-碘錯合物的衰減係數,以作為本發明中的褪色的指標(耐濕熱性的指標)。衰減係數越小,表示碘系偏光薄膜的褪色越快進行,因此衰減係數小表示耐濕熱性低。 The moisture and heat resistance of the polarizing film is evaluated using a spectrophotometer with an integrating sphere ("V7100" manufactured by JASCO Corporation) and an automatic polarizing film measuring device VAP-7070S (manufactured by JASCO Corporation) equipped with a Gran-Taylor polarizer. The sampled polarizing film is fixed to a metal frame as an evaluation sample. Then, the initial (0 hour) orthogonal transmittance (%) at 610 nm of the evaluation sample is measured using a spectrophotometer with an integrating sphere ("V7100" manufactured by JASCO Corporation) and an automatic polarizing film measuring device VAP-7070S (manufactured by JASCO Corporation) equipped with a Gran-Taylor polarizer. In addition, the orthogonal transmittance (%) is the value calculated by the following formula (5). Then, the calculated cross transmittance at 610 nm was substituted into the following formula (6) to calculate the initial (0 hour) cross absorbance A 0 at 610 nm. After that, the cross transmittance (%) at 610 nm was measured at each standing time of 1 hour, 2 hours, 4 hours, 6 hours, and 8 hours of the evaluation sample in a 60°C/90%RH environment using a small constant temperature and humidity machine ("IW223" manufactured by Yamato Scientific Co., Ltd.), and the cross transmittance (%) at 610 nm was substituted into the following formula (6) to calculate the cross absorbance A at each standing time. In addition, the cross transmittance was measured using the same evaluation sample until 8 hours. Then, using Microsoft Excel, the relationship between the test time and Ln (A/A 0 ) was plotted, and approximated as a linear equation passing through the origin, and its slope was calculated. This slope was used as the attenuation coefficient of the PVA-iodine complex, as an indicator of fading (an indicator of moisture and heat resistance) in the present invention. The smaller the attenuation coefficient, the faster the fading of the iodine-based polarizing film proceeds, so a small attenuation coefficient indicates low moisture and heat resistance.
各靜置時間的610nm之正交穿透率(%)=(各靜置時間的610nm之MD穿透率×各靜置時間的610nm之TD穿透率)/100 (5) Orthogonal transmittance at 610nm at each static time (%) = (MD transmittance at 610nm at each static time × TD transmittance at 610nm at each static time)/100 (5)
各靜置時間的吸光度A=2-Log(各靜置時間的610nm之正交穿透率) (6) Absorbance at each static time A=2-Log(orthogonal transmittance at 610nm at each static time) (6)
將PVA薄膜裁切為5cm×10cm,浸漬於30℃的蒸餾水1000mL30分鐘。之後,取出PVA薄膜,以濾紙擦除PVA薄膜表面的水分,測量浸漬後的PVA薄膜質量(質量L)。之後,在105℃的乾燥機中放入PVA薄膜,使其乾燥16小時後,測量乾燥後的PVA薄膜質量(質量M)。PVA薄膜的膨潤度,系在下式(7)中代入質量L與質量M的值而算出。 Cut the PVA film into 5cm×10cm and soak it in 1000mL of distilled water at 30℃ for 30 minutes. Then, take out the PVA film, wipe the water on the surface of the PVA film with filter paper, and measure the mass of the PVA film after soaking (mass L). Then, put the PVA film in a dryer at 105℃ and dry it for 16 hours, then measure the mass of the PVA film after drying (mass M). The swelling degree of the PVA film is calculated by substituting the values of mass L and mass M into the following formula (7).
膨潤度(%)=(質量L/質量M)×100 (7) Swelling degree (%) = (mass L/mass M) × 100 (7)
將包含100質量份的PVA(皂化度99.9莫耳%,聚合度2400)、10質量份的作為塑化劑之丙三醇、及0.1質量份的作為界面活性劑之聚氧乙烯月桂醚硫酸鈉、且PVA含有率為9質量%的水溶液用作製膜原液,將其在80℃的金屬輥上進行乾燥,在熱風乾燥機中以120℃的溫度將所得之薄膜進行熱處理10分鐘,藉此製造PVA薄膜的膨潤度調整為200%且厚度為30μm的PVA薄膜。 An aqueous solution containing 100 parts by mass of PVA (99.9 mol% saponification degree, 2400 degree of polymerization), 10 parts by mass of glycerol as a plasticizer, and 0.1 parts by mass of sodium polyoxyethylene lauryl ether sulfate as a surfactant, with a PVA content of 9% by mass, was used as a film-making stock solution, which was dried on a metal roll at 80°C, and the resulting film was heat-treated at 120°C for 10 minutes in a hot air dryer to produce a PVA film with a swelling adjusted to 200% and a thickness of 30μm.
從如此所得之PVA薄膜的寬度方向中央部,以寬度5cm×長度5cm的範圍可進行單軸延伸的方式,裁切出寬度5cm×長度9cm的樣本。一邊將此樣本浸漬於30℃的純水30秒,一邊在長度方向上單軸延伸1.1倍,以進行膨潤處理。然後一邊浸漬於含有0.043質量%之碘及4.3質量%之碘化鉀(KI)的 水溶液(染色處理浴)(溫度30℃)60秒,一邊在長度方向單軸延伸2.2倍(整體為2.4倍),使碘吸附。再者,一邊浸漬於含有3.0質量%之無機硼酸及3質量%之碘化鉀的水溶液(交聯處理浴)(溫度30℃)45秒,一邊在長度方向上單軸延伸1.2倍(整體為2.7倍),使無機硼酸吸附。然後,一邊浸漬於含有4.0質量%之無機硼酸及6.0質量%之碘化鉀的水溶液(延伸處理浴)(溫度60℃),一邊在長度方向上進行單軸延伸2.2倍(整體為6.0倍)以使其配向。之後,浸漬於含有0.7質量%的正丙基酸及3.5質量%的碘化鉀之比例的水溶液(第一固定處理浴)(溫度30℃)30秒。第一固定處理中,PVA薄膜未延伸(延伸倍率1.0倍)。之後,再浸漬於含有0.5質量%的1,4-丁烷二酸及8.5質量%的碘化鉀之比例的水溶液(第二固定處理浴)(溫度50℃)100秒。第二固定處理中,PVA薄膜未經延伸(延伸倍率1.0倍)。最後於60℃乾燥4分鐘,以製造偏光薄膜。 From the central part of the width direction of the PVA film thus obtained, a sample of 5 cm in width and 9 cm in length was cut out in such a way that it could be uniaxially stretched within a range of 5 cm in width and 5 cm in length. This sample was immersed in pure water at 30°C for 30 seconds and uniaxially stretched 1.1 times in the length direction to perform swelling treatment. Then, it was immersed in an aqueous solution (dyeing treatment bath) containing 0.043 mass % of iodine and 4.3 mass % of potassium iodide (KI) (temperature 30°C) for 60 seconds and uniaxially stretched 2.2 times in the length direction (2.4 times overall) to allow iodine to be adsorbed. Furthermore, while being immersed in an aqueous solution (crosslinking treatment bath) containing 3.0 mass % of inorganic boric acid and 3 mass % of potassium iodide (temperature 30°C) for 45 seconds, the film was uniaxially stretched 1.2 times (2.7 times overall) in the length direction to allow the inorganic boric acid to adsorb. Then, while being immersed in an aqueous solution (stretching treatment bath) containing 4.0 mass % of inorganic boric acid and 6.0 mass % of potassium iodide (temperature 60°C), the film was uniaxially stretched 2.2 times (6.0 times overall) in the length direction to allow alignment. After that, the film was immersed in an aqueous solution (stretching treatment bath) containing 0.7 mass % of n-propyl The PVA film was immersed in an aqueous solution containing 0.5% by mass of 1,4-butanediol and 3.5% by mass of potassium iodide (first fixing treatment bath) (temperature 30°C) for 30 seconds. During the first fixing treatment, the PVA film was not stretched (stretching ratio 1.0 times). Aqueous solution of 1.5% potassium iodide and 1.5% potassium iodide (second fixing treatment bath) (temperature 50°C) for 100 seconds. During the second fixing treatment, the PVA film was not stretched (stretching ratio 1.0 times). Finally, it was dried at 60°C for 4 minutes to produce a polarizing film.
測量所得之偏光薄膜的1H-NMR,解析的結果,於1.2~1.3ppm出現未與由PVA而來的烴基之氫峰值以及由1,4-丁烷二酸而來的烴基之氫峰值重疊的由正丙基酸而來之甲基的氫峰值6,因此將此峰值面積(面積A)設定為3。然後,算出在1.0ppm~1.2ppm的範圍出現的由正丙基酸與1,4-丁烷二酸而來的烴基之氫重疊而成的氫峰值5的峰值面積(面積B)。之後,PVA的亞甲基的氫峰值3與由正丙基酸與1,4-丁烷二酸而來的烴基之氫峰值4重疊,因此將1.6~2.3ppm之範圍的氫峰值視為由PVA之亞甲基而來的氫峰值3與由正丙基酸與1,4-丁烷二酸而來的烴基之氫峰值4的總和,求出1.6~2.3ppm之範圍的氫峰值的總面積(面積C)。以 面積C減去由正丙基酸與1,4-丁烷二酸而來的烴基之氫峰值的面積(面積U,實施例1中相當於面積B),求出面積D。將此等的值代入前述式(1),結果相對於100質量份之PVA(A)而言,由含硼化合物(B)而來的硼元素含量為0.49質量份。再者,將此等的值代入上述式(2),結果相對於100質量份之PVA(A)而言,由含硼化合物(C)而來的硼元素含量為0.08質量份。測量偏光薄膜中所有硼元素含量,結果為1.9質量%。 The 1 H-NMR of the polarizing film was measured and analyzed. The results showed that the peak of hydrogen not related to the hydroxyl group from PVA and the peak of 1,4-butanediol from 1.2-1.3ppm appeared. The peak of hydrogen from the alkyl group from the acid overlaps with that from the n-propyl group. The hydrogen peak of methyl from acid is 6, so the area of this peak (area A) is set to 3. Then, calculate the hydrogen peak of n-propyl from 1.0ppm to 1.2ppm. Acid and 1,4-butanediol The peak area of the hydrogen peak 5 formed by the overlap of the hydrogen of the alkyl group from the acid (area B). Acid and 1,4-butanediol The hydrogen peak 4 from the alkyl group of PVA overlaps, so the hydrogen peak in the range of 1.6~2.3ppm is regarded as the hydrogen peak 3 from the methylene group of PVA and the hydrogen peak 4 from the propyl group of PVA. Acid and 1,4-butanediol The sum of the hydrogen peaks 4 of the alkyl groups from the acid is used to calculate the total area of the hydrogen peaks in the range of 1.6 to 2.3 ppm (area C). Acid and 1,4-butanediol The area of the hydrogen peak of the hydrocarbon group from the acid (area U, equivalent to area B in Example 1) is used to calculate area D. Substituting these values into the above formula (1), the result is that the boron content from the boron-containing compound (B) is 0.49 mass parts relative to 100 mass parts of PVA (A). Furthermore, substituting these values into the above formula (2), the result is that the boron content from the boron-containing compound (C) is 0.08 mass parts relative to 100 mass parts of PVA (A). The total boron content in the polarizing film was measured and the result was 1.9 mass%.
測量所得之偏光薄膜的光學性能,結果穿透率Ts為44.09%,偏光度V為99.92%。又,測量所得之偏光薄膜的收縮力,結果為2.7N。然後,PVA-碘錯合物的衰減係數為-0.35。此等的結果顯示於表1與圖2。 The optical properties of the polarizing film were measured, and the results showed that the transmittance Ts was 44.09% and the polarization degree V was 99.92%. In addition, the shrinkage force of the polarizing film was measured, and the result was 2.7N. Then, the attenuation coefficient of the PVA-iodine complex was -0.35. These results are shown in Table 1 and Figure 2.
另外,測量在第1固定處理結束後於60℃將PVA薄膜乾燥4分鐘所得之延伸薄膜中由含硼化合物(B)而來的硼元素含量,結果為0.81質量份。此結果亦一併顯示於表1。 In addition, the boron content from the boron-containing compound (B) in the stretched film obtained by drying the PVA film at 60°C for 4 minutes after the first fixing treatment was measured, and the result was 0.81 parts by mass. This result is also shown in Table 1.
第二固定處理浴係使用含有0.5質量%的1,4-丁烷二酸及5.5質量%的碘化鉀之比例的水溶液(溫度30℃),除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The second fixed treatment bath was a 1,4-butane dihydrate containing 0.5 mass % A polarizing film was prepared in the same manner as in Example 1 except that 2-nitrogen iodide and 5.5 mass % potassium iodide aqueous solution (temperature 30° C.) were used, and various measurements and evaluations were performed by the above methods. The results are shown in Table 1 and FIG. 2 .
不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The second fixing treatment was not performed. Other than that, the polarizing film was prepared in the same manner as in Example 1, and each measurement and evaluation was performed by the above method. The results are shown in Table 1 and Figure 2.
將浸漬於第1固定處理浴的時間設為100秒,不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The immersion time in the first fixing treatment bath was set to 100 seconds, and the second fixing treatment was not performed. A polarizing film was prepared in the same manner as in Example 1, and each measurement and evaluation were performed by the above method. The results are shown in Table 1 and Figure 2.
第1固定處理浴係使用含有1.0質量%的正丁基酸之比例的水溶液(溫度10℃),並將浸漬於第1固定處理浴的時間設為20秒,且不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。此時,關於由含硼化合物(B)而來的硼元素相對於100質量份之PVA(A)而言的含量之測量,由於以累計次數256次並無法檢測含硼化合物(B),因此將累計次數變更為4096次,而測量由含硼化合物(B)而來的硼元素相對於100質量份之PVA(A)而言的含量。結果顯示於表1與圖2。 The first fixed treatment bath is a 1.0 mass % n-butyl The polarizing film was prepared in the same manner as in Example 1 except that the immersion time in the first fixing treatment bath was set to 20 seconds and the second fixing treatment was not performed. Each measurement and each evaluation were performed by the above method. At this time, regarding the measurement of the content of the boron element from the boron-containing compound (B) relative to 100 parts by mass of PVA (A), since the boron-containing compound (B) could not be detected with the cumulative number of 256 times, the cumulative number of times was changed to 4096 times, and the content of the boron element from the boron-containing compound (B) relative to 100 parts by mass of PVA (A) was measured. The results are shown in Table 1 and Figure 2.
將浸漬於第1固定處理浴的時間變更為100秒,除此之外,與實施例2相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1。然而,含硼化合物(C)未吸附於偏光薄膜,因此並未實施收縮力、光學性能及耐濕熱性的評價。 The immersion time in the first fixed treatment bath was changed to 100 seconds. A polarizing film was prepared in the same manner as in Example 2, and each measurement and evaluation were performed by the above method. The results are shown in Table 1. However, the boron-containing compound (C) was not adsorbed on the polarizing film, so the evaluation of shrinkage, optical performance and moisture and heat resistance was not performed.
第1固定處理浴係使用含有0.5質量%的1,4-丁烷二酸及 4.0質量%的碘化鉀之比例的水溶液(溫度30℃),並將浸漬於第1固定處理浴的時間設定為100秒,且不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The first fixing treatment bath was a 1,4-butanediol containing 0.5 mass % A polarizing film was prepared in the same manner as in Example 1 except that an aqueous solution of 4.0 mass % of potassium iodide (temperature 30°C) was added to the first fixing treatment bath, and the immersion time in the first fixing treatment bath was set to 100 seconds, and the second fixing treatment was not performed. Each measurement and each evaluation were performed by the above method. The results are shown in Table 1 and Figure 2.
第2固定處理浴係使用含有1.0質量%的1,4-丁烷二酸及5.5質量%的碘化鉀之比例的水溶液(溫度50℃),除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The second fixing treatment bath was a 1,4-butanediol containing 1.0 mass % A polarizing film was prepared in the same manner as in Example 1 except that 2-nitrogen iodide and 5.5 mass % potassium iodide aqueous solution (temperature 50° C.) were used, and various measurements and evaluations were performed by the above methods. The results are shown in Table 1 and FIG. 2 .
第1固定處理浴係使用含有0.2質量%的正丙基酸及0.3質量%的1,4-丁烷二酸及5.0質量%的碘化鉀之比例的水溶液(固定處理浴)(溫度50℃),並將浸漬於第1固定處理浴的時間設定為100秒,且不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The first fixing treatment bath is a 0.2 mass % n-propyl acid and 0.3 mass% of 1,4-butanediol A polarizing film was prepared in the same manner as in Example 1 except that an aqueous solution of 1:10% by weight of 1:1 acid and 5.0% by weight of potassium iodide (fixing treatment bath) (temperature 50°C) was added, and the immersion time in the first fixing treatment bath was set to 100 seconds, and the second fixing treatment was not performed. Each measurement and each evaluation were performed by the above method. The results are shown in Table 1 and Figure 2.
第1固定處理浴係使用含有2.0質量%的無機硼酸及2.0質量%的碘化鉀之比例的水溶液(溫度30℃),並將浸漬於第1固定處理浴的時間設定為100秒,且不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The first fixing treatment bath uses an aqueous solution (temperature 30°C) containing 2.0 mass % of inorganic boric acid and 2.0 mass % of potassium iodide, and the immersion time in the first fixing treatment bath is set to 100 seconds. The second fixing treatment is not performed. Except for this, the polarizing film is prepared in the same manner as in Example 1, and each measurement and evaluation are performed by the above method. The results are shown in Table 1 and Figure 2.
第1固定處理浴係使用含有0.5質量%的無機硼酸及2.0質量%的碘化鉀之比例的水溶液(溫度30℃),並將浸漬於第1固定處理浴的時間設定為100秒,且不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The first fixing treatment bath uses an aqueous solution (temperature 30°C) containing 0.5 mass % of inorganic boric acid and 2.0 mass % of potassium iodide, and the immersion time in the first fixing treatment bath is set to 100 seconds. The second fixing treatment is not performed. Except for this, the polarizing film is prepared in the same manner as in Example 1, and each measurement and evaluation are performed by the above method. The results are shown in Table 1 and Figure 2.
不進行第1固定處理與第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The polarizing film was prepared in the same manner as in Example 1 except that the first fixing treatment and the second fixing treatment were not performed, and each measurement and evaluation were performed by the above method. The results are shown in Table 1 and Figure 2.
作為第1固定處理浴,係使用以2.0質量%的比例含有碘化鉀的水溶液(溫度30℃),並將浸漬於第1固定處理浴的時間設定為5秒,且不進行第2固定處理,除此之外,與實施例1相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 As the first fixing treatment bath, an aqueous solution (temperature 30°C) containing potassium iodide at a ratio of 2.0 mass % was used, and the immersion time in the first fixing treatment bath was set to 5 seconds. The second fixing treatment was not performed. Except for this, the polarizing film was prepared in the same manner as in Example 1, and each measurement and evaluation were performed by the above method. The results are shown in Table 1 and Figure 2.
將浸漬於第1固定處理浴的時間設定為20秒,除此之外,與比較例11相同地製作偏光薄膜,藉由上述方法進行各測量及各評價。結果顯示於表1與圖2。 The immersion time in the first fixing treatment bath was set to 20 seconds. A polarizing film was prepared in the same manner as in Comparative Example 11, and each measurement and evaluation was performed by the above method. The results are shown in Table 1 and Figure 2.
另外,在實施例2及比較例1~12中,使用以質 量比1:100含有碘與碘化鉀的水溶液(溫度30℃)作為染色處理浴。此時,染色處理浴的碘及碘化鉀濃度,係以乾燥後之偏光薄膜的穿透率成為43.8%~44.2%的方式調整。 In addition, in Example 2 and Comparative Examples 1 to 12, an aqueous solution (temperature 30°C) containing iodine and potassium iodide at a mass ratio of 1:100 was used as the dyeing treatment bath. At this time, the concentrations of iodine and potassium iodide in the dyeing treatment bath were adjusted so that the transmittance of the polarizing film after drying became 43.8% to 44.2%.
圖2係針對實施例1、2以及比較例1~12的偏光薄膜,以橫軸作為收縮力,縱軸作為PVA-碘錯合物的衰減係數所繪製的圖。如圖2所示,符合本發明之規定的實施例1、2的偏光薄膜收縮力小於5N,PVA-碘錯合物的衰減係數在-0.5以上,可知除了收縮力低以外,耐濕熱性亦優良。 Figure 2 is a graph plotting the polarizing films of Examples 1 and 2 and Comparative Examples 1 to 12, with the horizontal axis being the shrinkage force and the vertical axis being the attenuation coefficient of the PVA-iodine complex. As shown in Figure 2, the shrinkage force of the polarizing films of Examples 1 and 2 that meet the requirements of the present invention is less than 5N, and the attenuation coefficient of the PVA-iodine complex is above -0.5. It can be seen that in addition to the low shrinkage force, the moisture and heat resistance is also excellent.
另一方面,含硼化合物(B)與含硼化合物(C)之中,僅吸附前者的比較例1~3的偏光薄膜,收縮力的降低與耐濕熱性皆不充分。含硼化合物(B)與含硼化合物(C)之中,僅吸附後者的比較例5的偏光薄膜及第2固定處理時含硼化合物(C)的濃度高而含硼化合物(C)過剩吸附的比較例6的偏光薄膜,耐濕熱性雖充分,但收縮力的降低並不充分。使用含有含硼化合物(B)與含硼化合物(C)之水溶液同時吸附兩者的比較例7的偏光薄膜,質量比(B/C)低,收縮力的降低並不充分。然後,未含有含硼化合物(B)與含硼化合物(C)任一者的比較例10~12的偏光薄膜,收縮力之降低或耐濕熱性的一者或兩者皆不充分。 On the other hand, the polarizing films of Comparative Examples 1 to 3, in which only the former is adsorbed, are insufficient in terms of shrinkage reduction and moisture-heat resistance. The polarizing film of Comparative Example 5, in which only the latter is adsorbed, and the polarizing film of Comparative Example 6, in which the concentration of the boron-containing compound (C) is high during the second fixing treatment and the boron-containing compound (C) is excessively adsorbed, have sufficient moisture-heat resistance but insufficient shrinkage reduction. The polarizing film of Comparative Example 7, in which an aqueous solution containing the boron-containing compound (B) and the boron-containing compound (C) is used to simultaneously adsorb the two, has a low mass ratio (B/C) and insufficient shrinkage reduction. Then, the polarizing films of Comparative Examples 10 to 12, which do not contain either the boron-containing compound (B) or the boron-containing compound (C), have insufficient reduction in shrinkage force or insufficient resistance to moisture and heat.
Claims (7)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019-120417 | 2019-06-27 | ||
| JP2019120417 | 2019-06-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202108682A TW202108682A (en) | 2021-03-01 |
| TWI848133B true TWI848133B (en) | 2024-07-11 |
Family
ID=74059917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW109121465A TWI848133B (en) | 2019-06-27 | 2020-06-24 | Polarizing film and method for producing same |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP7451522B2 (en) |
| KR (1) | KR102893157B1 (en) |
| CN (1) | CN114008497B (en) |
| TW (1) | TWI848133B (en) |
| WO (1) | WO2020262516A1 (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018180022A (en) * | 2017-04-03 | 2018-11-15 | 日東電工株式会社 | Method of manufacturing polarizer |
| JP2019015926A (en) * | 2017-07-10 | 2019-01-31 | 株式会社クラレ | Polarizing film and method for producing the same |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6484203A (en) | 1987-09-26 | 1989-03-29 | Nippon Synthetic Chem Ind | Polarizing film having superior durability and its production |
| JP3357109B2 (en) | 1993-02-09 | 2002-12-16 | 株式会社クラレ | Manufacturing method of polarizing film |
| JPH06265727A (en) | 1993-03-16 | 1994-09-22 | Kuraray Co Ltd | Method for manufacturing polarizing film |
| JP2001343522A (en) | 2000-05-31 | 2001-12-14 | Sumitomo Chem Co Ltd | Polarizing film and manufacturing method thereof |
| JP5831249B2 (en) | 2012-01-23 | 2015-12-09 | 住友化学株式会社 | Polarizing film, method for producing the same, and polarizing plate |
| KR101834562B1 (en) * | 2012-12-11 | 2018-04-13 | 동우 화인켐 주식회사 | Crosslinking agent for preparing a polarizer and method of preparing a polarizer using the same |
| KR20150001276A (en) * | 2013-06-27 | 2015-01-06 | 동우 화인켐 주식회사 | Method for preparing polarizer and polarizer |
| KR102041878B1 (en) * | 2013-11-06 | 2019-11-07 | 동우 화인켐 주식회사 | Process for Preparing Polarizer |
| WO2015104966A1 (en) * | 2014-01-08 | 2015-07-16 | 株式会社クラレ | Raw film for manufacturing optical films |
| KR102121279B1 (en) * | 2014-11-06 | 2020-06-10 | 동우 화인켐 주식회사 | Process for Preparing Polarizer |
| JP6649068B2 (en) * | 2015-12-07 | 2020-02-19 | 住友化学株式会社 | Manufacturing method of polarizing film |
| JP6858499B2 (en) | 2016-06-27 | 2021-04-14 | 株式会社クラレ | Optical film manufacturing method |
| JP6788673B2 (en) * | 2016-07-26 | 2020-11-25 | 株式会社クラレ | Polarizing film and its manufacturing method |
| JP7282042B2 (en) * | 2018-01-25 | 2023-05-26 | 株式会社クラレ | Polarizing film and its manufacturing method |
-
2020
- 2020-06-24 TW TW109121465A patent/TWI848133B/en active
- 2020-06-25 JP JP2021527719A patent/JP7451522B2/en active Active
- 2020-06-25 CN CN202080046465.4A patent/CN114008497B/en active Active
- 2020-06-25 WO PCT/JP2020/024960 patent/WO2020262516A1/en not_active Ceased
- 2020-06-25 KR KR1020227001468A patent/KR102893157B1/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018180022A (en) * | 2017-04-03 | 2018-11-15 | 日東電工株式会社 | Method of manufacturing polarizer |
| JP2019015926A (en) * | 2017-07-10 | 2019-01-31 | 株式会社クラレ | Polarizing film and method for producing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114008497A (en) | 2022-02-01 |
| WO2020262516A1 (en) | 2020-12-30 |
| KR102893157B1 (en) | 2025-12-03 |
| KR20220027959A (en) | 2022-03-08 |
| JPWO2020262516A1 (en) | 2020-12-30 |
| TW202108682A (en) | 2021-03-01 |
| CN114008497B (en) | 2025-02-25 |
| JP7451522B2 (en) | 2024-03-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP7234105B2 (en) | Polarizing film, polarizing plate, and manufacturing method thereof | |
| JP2019015926A (en) | Polarizing film and method for producing the same | |
| CN115244440B (en) | Polarizing film and method for producing the same | |
| WO2019151206A1 (en) | Polyvinyl alcohol film and manufacturing method therefor | |
| KR102682994B1 (en) | Polarizing film and its manufacturing method | |
| TWI757444B (en) | Polarizing film, polarizing plate, and methods for production thereof | |
| KR102748417B1 (en) | Polarizing film and its manufacturing method | |
| TWI848133B (en) | Polarizing film and method for producing same | |
| CN112004881B (en) | Polyvinyl alcohol film and method for producing polarizing film using same | |
| KR102903215B1 (en) | Polarizing film and method for manufacturing the same | |
| TWI856093B (en) | Polarizing film and method for producing same | |
| CN116490335A (en) | Manufacturing method of polarizing film and polarizing film | |
| WO2021132435A1 (en) | Polyvinyl alcohol film and polarizing film |