TWI845667B - Curable resin composition, cured film, laminate, method for producing cured film, and semiconductor device - Google Patents
Curable resin composition, cured film, laminate, method for producing cured film, and semiconductor device Download PDFInfo
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Abstract
本發明提供一種硬化性樹脂組成物、藉由硬化上述硬化性樹脂組成物而成之硬化膜、包含上述硬化膜之積層體、上述硬化膜的製造方法及包含上述硬化膜或上述積層體之半導體器件,上述硬化性樹脂組成物包含選自包括聚醯亞胺前驅物及聚苯并㗁唑前驅物之群組中之至少1種聚合物前驅物及在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環。The present invention provides a curable resin composition, a cured film formed by curing the curable resin composition, a laminate comprising the cured film, a method for producing the cured film, and a semiconductor device comprising the cured film or the laminate. The curable resin composition comprises at least one polymer precursor selected from the group consisting of polyimide precursors and polybenzoxazole precursors, and has two or more aromatic rings directly bonded to substituted vinyl groups in the molecule.
Description
本發明有關一種硬化性樹脂組成物、硬化膜、積層體、硬化膜的製造方法及半導體器件。The present invention relates to a curable resin composition, a cured film, a laminate, a method for manufacturing the cured film, and a semiconductor device.
對聚醯亞胺樹脂、聚苯并㗁唑樹脂等聚合物的前驅物(以下,亦將聚醯亞胺樹脂的前驅物及聚苯并㗁唑樹脂的前驅物統稱為“含雜環聚合物前驅物”。)進行環化來硬化之樹脂的耐熱性及絕緣性優異,因此可適用於各種用途。作為上述用途並無特別限定,但若以實際安裝用半導體器件為例,則可舉出作為絕緣膜或密封材料的素材或保護膜的利用。又,亦用作撓性基板的基底膜或覆蓋膜等。The resin obtained by curing by cyclizing a polymer precursor such as a polyimide resin or a polybenzoxazole resin (hereinafter, the polyimide resin precursor and the polybenzoxazole resin precursor are collectively referred to as "hybrid ring-containing polymer precursor") has excellent heat resistance and insulation properties, and can be used for various purposes. The above-mentioned use is not particularly limited, but if the semiconductor device for actual mounting is taken as an example, the use as a material or protective film of an insulating film or a sealing material can be cited. In addition, it is also used as a base film or a cover film of a flexible substrate.
例如,在上述用途中,將含雜環聚合物前驅物以含有含雜環聚合物前驅物之硬化性樹脂組成物的形態使用。將該種硬化性樹脂組成物例如藉由塗佈等適用於基材上,之後,藉由加熱等環化上述含雜環聚合物前驅物,能夠在基材上形成已硬化之樹脂。能夠藉由公知的塗佈方法等適用硬化性樹脂組成物,因此,可以說例如所適用的硬化性樹脂組成物的形狀、大小、適用位置等設計的自由度高等製造上的適應性優異。從除了聚醯亞胺樹脂等所具有的高性能以外,製造上的適應性亦優異的觀點考慮,越來越期待含有含雜環聚合物前驅物之硬化性樹脂組成物的產業上的應用拓展。For example, in the above-mentioned application, the hybrid ring-containing polymer precursor is used in the form of a curable resin composition containing the hybrid ring-containing polymer precursor. The curable resin composition is applied to a substrate by coating, etc., and then the hybrid ring-containing polymer precursor is cyclized by heating, etc., so that a cured resin can be formed on the substrate. The curable resin composition can be applied by a known coating method, etc., so it can be said that the curable resin composition has excellent manufacturing adaptability, such as high degree of freedom in designing the shape, size, and application position of the curable resin composition to be applied. In addition to the high performance of polyimide resins, the industrial application of curable resin compositions containing heterocyclic polymer precursors is expected to expand from the perspective of excellent manufacturing adaptability.
例如,專利文獻1中記載有一種包括特定製程之用於劃分形成於第1電極層堆疊及第2電極層堆疊間之收容空間之隔壁的製造方法,該收容空間包含互不混溶的極性液體及非極性液體。 專利文獻2中記載有一種感光性聚合物組成物,其含有(a)聚醯亞胺前驅物及聚醯亞胺、(b)光聚合起始劑及(c)芳香族二胺化合物而成。For example, Patent Document 1 describes a method for manufacturing a partition wall including a specific process for dividing a storage space formed between a first electrode layer stack and a second electrode layer stack, wherein the storage space contains an immiscible polar liquid and a non-polar liquid. Patent Document 2 describes a photosensitive polymer composition comprising (a) a polyimide precursor and a polyimide, (b) a photopolymerization initiator, and (c) an aromatic diamine compound.
[專利文獻1]日本特開2017-015811號公報 [專利文獻2]日本特開2006-201670號公報[Patent Document 1] Japanese Patent Publication No. 2017-015811 [Patent Document 2] Japanese Patent Publication No. 2006-201670
在藉由硬化包含聚醯亞胺前驅物等含雜環聚合物前驅物之硬化性樹脂組成物而成之硬化膜的形成中,例如,在藉由在硬化膜上進一步適用並硬化硬化性樹脂組成物而製作積層體時等,存在首先形成之硬化膜與顯影液或其他組成物接觸的情況。 因此,在硬化性樹脂組成物中,例如,從對硬化膜的顯影液的耐性或抑制由與其他組成物的接觸導致之硬化膜的溶解等觀點考慮,期待提供一種所獲得之硬化膜的耐藥品性優異之硬化性樹脂組成物。In the formation of a cured film formed by curing a curable resin composition containing a heterocyclic polymer precursor such as a polyimide precursor, for example, when a laminate is prepared by further applying and curing the curable resin composition on the cured film, there is a case where the first formed cured film contacts with a developer or other components. Therefore, in the curable resin composition, for example, from the viewpoint of resistance to a developer of the cured film or suppression of dissolution of the cured film due to contact with other components, it is desired to provide a curable resin composition in which the obtained cured film has excellent chemical resistance.
本發明的目的在於提供一種所獲得之硬化膜的耐藥品性優異之硬化性樹脂組成物、藉由硬化上述硬化性樹脂組成物而成之硬化膜、包含上述硬化膜之積層體、上述硬化膜的製造方法及包含上述硬化膜或上述積層體之半導體器件。The object of the present invention is to provide a curable resin composition having a cured film having excellent chemical resistance, a cured film formed by curing the curable resin composition, a laminate including the cured film, a method for producing the cured film, and a semiconductor device including the cured film or the laminate.
以下,示出本發明的代表性實施態樣的例子。 <1>一種硬化性樹脂組成物,其係包含:選自包括聚醯亞胺前驅物及苯并㗁唑前驅物之群組中之至少1種聚合物前驅物及 在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物。 <2>如<1>所述之硬化性樹脂組成物,其中上述之在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物係由下述式(1-1)表示之化合物, [化學式1] 在式(1-1)中,Z係選自包括2價以上的飽和脂肪族烴基、2價以上的不飽和脂肪族烴基、烴環基、-O-、-S-、-N(RA )-、-C(=O)-O-、-C(RA )=N-、-C(=O)-、-S(=O)2 -、雜環基及該等鍵結2個以上之基團之群組中之m價連結基,RA 係氫原子、烷基或芳基,RA 存在複數個時,複數個RA 可以相同,亦可以不同,R1 分別獨立地表示氫原子或甲基,m表示2~6的整數。 <3>如<2>所述之硬化性樹脂組成物,其中上述Z包含選自包括吡咯環、吡唑環、咪唑環、三唑環、四唑環、異㗁唑環、㗁唑環、㗁二唑環、異噻唑環、噻唑環、噻二唑環、噻三唑環、吲哚環、吲唑環、苯并咪唑環、苯并三唑環、苯并㗁唑環、苯并噻唑環、苯并硒唑環、苯并噻二唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、三𠯤環、喹啉環、喹㗁啉環、呋喃環及噻吩環之群組中之至少1種雜環作為上述雜環基中的雜環。 <4>如<2>或<3>所述之硬化性樹脂組成物,其中上述之在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物中的sp3 碳與除Z中的氫原子以外的所有原子數的比例為0.2~0.4。 <5>如<1>~<4>之任一項所述之硬化性樹脂組成物,其中上述之在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物的分子量為200~2,000。 <6>如<1>~<5>之任一項所述之硬化性樹脂組成物,其係進一步包含光自由基聚合起始劑。 <7>如<1>~<6>之任一項所述之硬化性樹脂組成物,其係進一步包含鎓鹽。 <8>如<1>~<7>之任一項所述之硬化性樹脂組成物,其係包含聚醯亞胺前驅物作為上述聚合物前驅物。 <9>如<8>所述之硬化性樹脂組成物,其中上述聚醯亞胺前驅物具有由下述式(1)表示之重複單元, [化學式2] 在式(1)中,A1 及A2 分別獨立地表示氧原子或-NH-,R111 表示2價有機基團,R115 表示4價有機基團,R113 及R114 分別獨立地表示氫原子或1價有機基團。 <10>如<9>所述之硬化性樹脂組成物,其中上述式(1)的R113 及R114 中的至少一個包含自由基聚合性基團。 <11>如<1>~<10>之任一項所述之硬化性樹脂組成物,其係用於形成再配線層用層間絕緣膜。 <12>一種硬化膜,其係藉由硬化<1>~<11>之任一項所述之硬化性樹脂組成物而成。 <13>一種積層體,其係包含2層以上<12>所述之硬化膜,在任意上述硬化膜彼此之間包含金屬層。 <14>一種硬化膜的製造方法,其係包括將<1>~<11>之任一項所述之硬化性樹脂組成物適用於基材而形成膜之膜形成製程。 <15>如<14>所述之硬化膜的製造方法,其係包括對上述膜進行曝光之曝光製程及對上述膜進行顯影之顯影製程。 <16>如<14>或<15>所述之硬化膜的製造方法,其係包括在50~450℃下加熱上述膜之加熱製程。 <17>一種半導體器件,其係包含<12>所述之硬化膜或<13>所述之積層體。 [發明效果]Representative embodiments of the present invention are shown below. <1> A curable resin composition comprising: at least one polymer precursor selected from the group consisting of polyimide precursors and benzoxazole precursors and a compound having two or more aromatic rings directly bonded to a vinyl group that may be substituted in the molecule. <2> The curable resin composition as described in <1>, wherein the compound having two or more aromatic rings directly bonded to a vinyl group that may be substituted in the molecule is a compound represented by the following formula (1-1): [Chemical Formula 1] In formula (1-1), Z is an m-valent linking group selected from the group consisting of a saturated aliphatic alkyl group having a valence of 2 or more, an unsaturated aliphatic alkyl group having a valence of 2 or more, a cycloalkyl group, -O-, -S-, -N( RA )-, -C(=O)-O-, -C( RA )=N-, -C(=O)-, -S(=O) 2- , a heterocyclic group, and groups bonded to 2 or more of these groups, RA is a hydrogen atom, an alkyl group, or an aryl group. When there are plural RAs , the plural RAs may be the same or different, R1s each independently represent a hydrogen atom or a methyl group, and m represents an integer of 2 to 6. <3> The curable resin composition as described in <2>, wherein the above Z comprises a ring selected from the group consisting of a pyrrole ring, a pyrazole ring, an imidazole ring, a triazole ring, a tetrazole ring, an iso-oxazole ring, an oxadiazole ring, an isothiazole ring, a thiazole ring, a thiadiazole ring, a thiatriazole ring, an indole ring, an indazole ring, a benzophenone ring, a As the heterocyclic ring in the heterocyclic group, at least one heterocyclic ring selected from the group consisting of an imidazole ring, a benzotriazole ring, a benzoxazole ring, a benzothiazole ring, a benzoselenazole ring, a benzothiadiazole ring, a pyridine ring, a pyrimidine ring, a pyridine ring, a triazole ring, a quinoline ring, a quinazoline ring, a furan ring, and a thiophene ring is used. <4> The curable resin composition according to <2> or <3>, wherein the ratio of the sp3 carbon to the number of all atoms except the hydrogen atom in Z in the compound having two or more aromatic rings directly bonded to a vinyl group which may be substituted in the molecule is 0.2 to 0.4. <5> The curable resin composition as described in any one of <1> to <4>, wherein the molecular weight of the compound having two or more aromatic rings directly bonded to a vinyl group which may be substituted in the molecule is 200 to 2,000. <6> The curable resin composition as described in any one of <1> to <5>, further comprising a photo-radical polymerization initiator. <7> The curable resin composition as described in any one of <1> to <6>, further comprising an onium salt. <8> The curable resin composition as described in any one of <1> to <7>, comprising a polyimide precursor as the polymer precursor. <9> The curable resin composition as described in <8>, wherein the polyimide precursor has a repeating unit represented by the following formula (1): [Chemical Formula 2] In formula (1), A1 and A2 each independently represent an oxygen atom or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 each independently represent a hydrogen atom or a monovalent organic group. <10> The curable resin composition as described in <9>, wherein at least one of R113 and R114 in the above formula (1) contains a radical polymerizable group. <11> The curable resin composition as described in any one of <1> to <10>, which is used for forming an interlayer insulating film for a redistribution layer. <12> A cured film formed by curing the curable resin composition as described in any one of <1> to <11>. <13> A laminate comprising two or more layers of the cured film described in <12>, wherein a metal layer is included between any of the cured films. <14> A method for producing a cured film, comprising a film forming process of applying the curable resin composition described in any one of <1> to <11> to a substrate to form a film. <15> The method for producing a cured film as described in <14>, comprising an exposure process of exposing the film and a development process of developing the film. <16> The method for producing a cured film as described in <14> or <15>, comprising a heating process of heating the film at 50 to 450°C. <17> A semiconductor device comprising the cured film described in <12> or the laminated body described in <13>. [Effect of the Invention]
根據本發明,提供一種所獲得之硬化膜的耐藥品性優異之硬化性樹脂組成物、藉由硬化上述硬化性樹脂組成物而成之硬化膜、包含上述硬化膜之積層體、上述硬化膜的製造方法及包含上述硬化膜或上述積層體之半導體器件。According to the present invention, there are provided a curable resin composition having a cured film having excellent chemical resistance, a cured film formed by curing the curable resin composition, a laminate including the cured film, a method for producing the cured film, and a semiconductor device including the cured film or the laminate.
以下,對本發明的主要實施形態進行說明。然而,本發明並不限於所明示之實施形態。 在本說明書中利用“~”記號表示之數值範圍表示將記載於“~”的前後之數值分別作為下限值及上限值包括之範圍。 在本說明書中“製程”這一術語不僅表示獨立的製程,只要能夠實現該製程的所需作用,則亦表示包括無法與其他製程明確區分之製程。 關於本說明書中的基團(原子團)的標記,未標註經取代及未經取代之標記同時包括不具有取代基之基團(原子團)和具有取代基之基團(原子團)。例如,“烷基”不僅包括不具有取代基之烷基(未經取代的烷基),還包括具有取代基之烷基(取代烷基)。 在本說明書中,“曝光”只要無特別限定,除了利用光的曝光以外,還包括利用電子束、離子束等粒子束之曝光。又,作為用於曝光之光,可舉出水銀燈的明線光譜、以準分子雷射為代表之遠紫外線、極紫外線(EUV光)、X射線、電子束等光化射線或放射線。 在本說明書中,“(甲基)丙烯酸酯”表示“丙烯酸酯”及“甲基丙烯酸酯”這兩者或其中任1個,“(甲基)丙烯酸”表示“丙烯酸”及“甲基丙烯酸”這兩者或其中任1個,“(甲基)丙烯醯基”表示“丙烯醯基”及“甲基丙烯醯基”這兩者或其中任1個。 在本說明書中,結構式中的Me表示甲基,Et表示乙基,Bu表示丁基,Ph表示苯基。 在本說明書中,總固體成分表示從組成物的總成分去除溶劑之成分的總質量。又,在本說明書中,固體成分濃度係除了溶劑以外的其他成分相對於組成物的總質量的質量百分率。 在本說明書中,只要沒有特別說明,則重量平均分子量(Mw)及數量平均分子量(Mn)基於凝膠滲透層析法(GPC測定),並定義為聚苯乙烯換算值。在本說明書中,重量平均分子量(Mw)及數量平均分子量(Mn)例如能夠利用HLC-8220GPC(TOSOH CORPORATION製),並使用保護管柱HZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000、TSKgel Super HZ2000(TOSOH CORPORATION製)作為管柱來求出。該等分子量只要沒有特別說明,將使用THF(四氫呋喃)測定者作為洗提液。又,只要沒有特別說明,GPC測定中的檢測使用UV線(紫外線)的波長254nm檢測器。 在本說明書中,關於構成積層體之各層的位置關係,記載為“上”或“下”時,所關注的複數層中成為基準的層的上側或下側存在其他層即可。亦即,在成為基準的層與上述其他層之間可進一步夾有第3層或第3要件,而成為基準的層與上述其他層無需接觸。又,只要沒有特別說明,將對基材堆疊層之方向稱為“上”,或在存在感光層時,將從基材朝向感光層的方向稱為“上”,將其相反方向稱為“下”。此外,該等上下方向的設定是為了本說明書中的便利,在實際態樣中,本說明書中的“上”方向亦可以與鉛垂上朝向不同。 在本說明書中,只要沒有特別說明,作為組成物中包含之各成分,組成物可以包含符合該成分的2種以上的化合物。又,只要沒有特別說明,組成物中的各成分的含量表示符合該成分的所有化合物的合計含量。 在本說明書中,只要沒有特別說明,溫度為23℃,氣壓為101,325Pa(1氣壓)。 在本說明書中,較佳態樣的組合為更佳態樣。The main embodiments of the present invention are described below. However, the present invention is not limited to the embodiments indicated. In this specification, the numerical range indicated by the symbol "~" indicates a range including the numerical values recorded before and after "~" as the lower limit and the upper limit, respectively. In this specification, the term "process" not only indicates an independent process, but also includes processes that cannot be clearly distinguished from other processes as long as the desired effect of the process can be achieved. Regarding the marking of groups (atomic groups) in this specification, the marking of unsubstituted and unsubstituted includes both groups (atomic groups) without substituents and groups (atomic groups) with substituents. For example, "alkyl" includes not only alkyl groups without substituents (unsubstituted alkyl groups) but also alkyl groups with substituents (substituted alkyl groups). In this specification, "exposure" includes exposure using particle beams such as electron beams and ion beams, in addition to exposure using light, unless otherwise specified. In addition, as light used for exposure, there can be cited the bright line spectrum of mercury lamps, far ultraviolet rays represented by excimer lasers, extreme ultraviolet rays (EUV light), X-rays, electron beams and other actinic rays or radiation. In this specification, "(meth)acrylate" means both or either of "acrylate" and "methacrylate", "(meth)acrylic acid" means both or either of "acrylic acid" and "methacrylic acid", and "(meth)acryl" means both or either of "acryl" and "methacryl". In this specification, Me in the structural formula represents a methyl group, Et represents an ethyl group, Bu represents a butyl group, and Ph represents a phenyl group. In this specification, the total solid content means the total mass of the components excluding the solvent from the total components of the composition. In addition, in this specification, the solid content concentration is the mass percentage of the components other than the solvent relative to the total mass of the composition. In this specification, unless otherwise specified, the weight average molecular weight (Mw) and number average molecular weight (Mn) are based on gel permeation chromatography (GPC measurement) and are defined as polystyrene conversion values. In this specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) can be obtained, for example, by using HLC-8220GPC (manufactured by TOSOH CORPORATION) and using protective columns HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000, TSKgel Super HZ2000 (manufactured by TOSOH CORPORATION) as columns. Unless otherwise specified, the molecular weights are measured using THF (tetrahydrofuran) as an eluent. In addition, unless otherwise specified, the detection in the GPC measurement uses a UV (ultraviolet) wavelength 254nm detector. In this specification, when the positional relationship of each layer constituting the laminate is recorded as "up" or "down", it is sufficient that other layers exist on the upper or lower side of the layer that serves as the reference among the multiple layers concerned. That is, a third layer or a third element may be further sandwiched between the layer that serves as the reference and the other layers mentioned above, and the layer that serves as the reference and the other layers mentioned above do not need to be in contact. In addition, unless otherwise specified, the direction of stacking layers on the substrate is called "up", or when there is a photosensitive layer, the direction from the substrate toward the photosensitive layer is called "up", and the opposite direction is called "down". In addition, the setting of these up and down directions is for the convenience of this specification. In actual forms, the "up" direction in this specification may also be different from the vertical up direction. In this specification, unless otherwise specified, as each component contained in the composition, the composition may contain two or more compounds that meet the requirements of the component. In addition, unless otherwise specified, the content of each component in the composition represents the total content of all compounds that meet the requirements of the component. In this specification, unless otherwise specified, the temperature is 23°C and the air pressure is 101,325Pa (1 atmosphere). In this specification, a combination of a preferred embodiment is a more preferred embodiment.
(硬化性樹脂組成物) 本發明的硬化性樹脂組成物包含選自包括聚醯亞胺前驅物及聚苯并㗁唑前驅物之群組中之至少1種聚合物前驅物及在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物。 又,本發明的硬化性樹脂組成物進一步包含後述之光自由基聚合起始劑為較佳。(Curing resin composition) The curable resin composition of the present invention comprises at least one polymer precursor selected from the group consisting of polyimide precursors and polybenzoxazole precursors and a compound having two or more aromatic rings directly bonded by substituted vinyl groups in the molecule. In addition, the curable resin composition of the present invention preferably further comprises a photo-radical polymerization initiator described below.
藉由本發明的硬化性樹脂組成物獲得之硬化膜的耐藥品性優異。 獲得上述效果之機制尚不明確,但可推測如下。The cured film obtained by the curable resin composition of the present invention has excellent chemical resistance. The mechanism for achieving the above effect is not yet clear, but it can be inferred as follows.
以往,在含有含雜環聚合物前驅物之硬化性樹脂組成物中,使用具有自由基聚合性基團之化合物,藉由曝光、加熱等使上述自由基聚合性基團自由基聚合來獲得硬化膜。 其中,本發明的硬化性樹脂組成物包含在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物。 認為使該種硬化性樹脂組成物自由基聚合時,所獲得之硬化膜中包含直接鍵結於芳香環之乙烯基聚合之結構和聚醯亞胺環結構。 上述乙烯基聚合的結構與聚醯亞胺環結構之間存在相互作用,因此認為由本發明的硬化性樹脂組成物形成之硬化膜的有機溶劑的滲透性、對有機溶劑的溶解性等低,耐藥品性優異。 又,已知上述自由基聚合在氧的存在下會受到聚合阻礙,認為在氧的存在下進行上述曝光、加熱等時,具有未反應的自由基聚合性基團之化合物殘留在硬化膜內。 然而,本發明的硬化性樹脂組成物包含在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物。直接鍵結於該芳香環之可以被取代的乙烯基不易受到氧存在下的聚合阻礙,因此認為即使在氧的存在下,曝光時、加熱時等的自由基聚合亦進行迅速。 其結果,在硬化膜中未反應的自由基聚合性基團的量減少,因此根據本發明的硬化性樹脂組成物,認為可獲得有機溶劑的滲透性、對有機溶劑的溶解性等低的硬化膜。 又,如上所述,直接鍵結於芳香環之乙烯基不易受到氧存在下的聚合阻礙,因此認為本發明的硬化性樹脂組成物的曝光靈敏度亦優異。Conventionally, a compound having a radical polymerizable group is used in a curable resin composition containing a heterocyclic polymer precursor, and the radical polymerizable group is radically polymerized by exposure, heating, etc. to obtain a cured film. Among them, the curable resin composition of the present invention contains a compound having two or more aromatic rings directly bonded to a vinyl group that may be substituted in the molecule. It is believed that when the curable resin composition is radically polymerized, the obtained cured film contains a structure of a vinyl polymerized group directly bonded to the aromatic ring and a polyimide ring structure. Since there is an interaction between the structure of the vinyl polymerization and the polyimide ring structure, it is believed that the cured film formed by the curable resin composition of the present invention has low permeability to organic solvents, low solubility in organic solvents, etc., and excellent chemical resistance. In addition, it is known that the above-mentioned free radical polymerization is inhibited in the presence of oxygen, and it is believed that when the above-mentioned exposure, heating, etc. are performed in the presence of oxygen, a compound having an unreacted free radical polymerizable group remains in the cured film. However, the curable resin composition of the present invention contains a compound having two or more aromatic rings directly bonded by a substituted vinyl group in the molecule. The substituted vinyl group directly bonded to the aromatic ring is not easily inhibited by polymerization in the presence of oxygen, so it is believed that even in the presence of oxygen, free radical polymerization during exposure, heating, etc. proceeds rapidly. As a result, the amount of unreacted free radical polymerizable groups in the cured film is reduced, so according to the curable resin composition of the present invention, it is believed that a cured film with low permeability and solubility in organic solvents can be obtained. In addition, as described above, the vinyl group directly bonded to the aromatic ring is not easily inhibited from polymerization in the presence of oxygen, so it is believed that the exposure sensitivity of the curable resin composition of the present invention is also excellent.
其中,在專利文獻1或2中,並未對含有含雜環聚合物前驅物及在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物之硬化性樹脂組成物進行記載或提示。 以下,對本發明的硬化性樹脂組成物中包含之成分進行詳細說明。Among them, in Patent Documents 1 or 2, there is no description or suggestion of a curable resin composition containing a heterocyclic polymer precursor and a compound having two or more aromatic rings directly bonded by substituted vinyl groups in the molecule. The components contained in the curable resin composition of the present invention are described in detail below.
<含雜環聚合物前驅物> 本發明的硬化性樹脂組成物含有含雜環聚合物前驅物。 作為上述含雜環聚合物前驅物,本發明的硬化性樹脂組成物包含選自包括聚醯亞胺前驅物及聚苯并㗁唑前驅物之群組中之至少1種前驅物,包含聚醯亞胺前驅物為較佳。<Hybrid ring-containing polymer precursor> The curable resin composition of the present invention contains a heterocyclic polymer precursor. As the above-mentioned heterocyclic polymer precursor, the curable resin composition of the present invention contains at least one precursor selected from the group including polyimide precursors and polybenzoxazole precursors, and preferably contains a polyimide precursor.
〔聚醯亞胺前驅物〕 從所獲得之硬化膜的膜強度的觀點考慮,聚醯亞胺前驅物具有由下述式(1)表示之重複單元為較佳。 [化學式3] [Polyimide Precursor] From the viewpoint of the film strength of the obtained cured film, the polyimide precursor preferably has a repeating unit represented by the following formula (1). [Chemical Formula 3]
在式(1)中,A1 及A2 分別獨立地表示氧原子或-NH-,R111 表示2價有機基團,R115 表示4價有機基團,R113 及R114 分別獨立地表示氫原子或1價有機基團。In formula (1), A1 and A2 each independently represent an oxygen atom or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 each independently represent a hydrogen atom or a monovalent organic group.
-A1 及A2 - 式(1)中的A1 及A2 分別獨立地表示氧原子或-NH-,氧原子為較佳。 -A1 and A2- In the formula (1), A1 and A2 each independently represent an oxygen atom or -NH-, and an oxygen atom is preferably an oxygen atom.
-R111 - 式(1)中的R111 表示2價有機基團。作為2價有機基團,例示直鏈狀或支鏈狀的脂肪族基、環狀的脂肪族基及芳香族基、雜芳香族基或將該等組合2個以上之基團,碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或將該等組合2個以上之基團為較佳,碳數6~20的芳香族基為更佳。-R 111 - R 111 in formula (1) represents a divalent organic group. Examples of the divalent organic group include a linear or branched aliphatic group, a cyclic aliphatic group and an aromatic group, a heteroaromatic group, or a group combining two or more of these groups. A linear aliphatic group having 2 to 20 carbon atoms, a branched aliphatic group having 3 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a group combining two or more of these groups are preferred, and an aromatic group having 6 to 20 carbon atoms is more preferred.
式(1)中的R111 衍生自二胺為較佳。作為在聚醯亞胺前驅物的製造中所使用之二胺,可舉出直鏈狀或支鏈狀脂肪族、環狀脂肪族或芳香族二胺等。二胺可以僅使用1種亦可以使用2種以上。R 111 in formula (1) is preferably derived from a diamine. Examples of the diamine used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic or aromatic diamines. The diamine may be used alone or in combination of two or more.
具體而言,二胺係包含碳數2~20的直鏈脂肪族基、碳數3~20的支鏈狀或環狀脂肪族基、碳數6~20的芳香族基或將該等組合2個以上之基團之二胺為較佳,包含碳數6~20的芳香族基之二胺為更佳。作為芳香族基的例子,可舉出下述芳香族基。Specifically, the diamine is preferably a diamine containing a linear aliphatic group having 2 to 20 carbon atoms, a branched or cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a combination of two or more of these groups, and more preferably a diamine containing an aromatic group having 6 to 20 carbon atoms. Examples of the aromatic group include the following aromatic groups.
[化學式4] [Chemical formula 4]
式中,A係單鍵或可以經氟原子取代之碳數1~10的脂肪族烴基、-O-、-C(=O)-、-S-、-S(=O)2 -、-NHC(=O)-或將該等組合2個以上之基團為較佳,單鍵或選自可以經氟原子取代之碳數1~3的伸烷基、-O-、-C(=O)-、-S-及S(=O)2 -中之基團為更佳,選自包括-CH2 -、-O-、-S-、-S(=O)2 -、-C(CF3 )2 -及-C(CH3 )2 -之群組中之2價基團為進一步較佳。In the formula, A is preferably a single bond, an aliphatic alkyl group having 1 to 10 carbon atoms which may be substituted by a fluorine atom, -O-, -C(=O)-, -S-, -S(=O) 2- , -NHC(=O)-, or a combination of two or more of these groups. It is more preferably a single bond, or a group selected from an alkylene group having 1 to 3 carbon atoms which may be substituted by a fluorine atom, -O- , -C(=O)-, -S-, and S(=O) 2- . It is further preferably a divalent group selected from the group consisting of -CH2- , -O-, -S-, -S(=O)2-, -C( CF3 ) 2- , and -C( CH3 ) 2- .
作為二胺,具體而言可舉出選自1,2-二胺基乙烷、1,2-二胺基丙烷、1,3-二胺基丙烷、1,4-二胺基丁烷、1,6-二胺基己烷;1,2-二胺基環戊烷或1,3-二胺基環戊烷、1,2-二胺基環己烷、1,3-二胺基環己烷或1,4-二胺基環己烷、1,2-雙(胺基甲基)環己烷、1,3-雙(胺基甲基)環己烷或1,4-雙(胺基甲基)環己烷、雙-(4-胺基環己基)甲烷、雙-(3-胺基環己基)甲烷、4,4’-二胺基-3,3’-二甲基環己基甲烷或異佛爾酮二胺;間苯二胺或對苯二胺、二胺基甲苯、4,4’-二胺基聯苯或3,3’-二胺基聯苯、4,4’-二胺基二苯醚、3,3-二胺基二苯醚、4,4’-二胺基二苯基甲烷或3,3’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸或3,3’-二胺基二苯基碸、4,4’-二胺基二苯硫醚或3,3’-二胺基二苯硫醚、4,4’-二胺基二苯甲酮或3,3’-二胺基二苯甲酮、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯(4,4’-二胺基-2,2’-二甲基聯苯)、3,3’-二甲氧基-4,4’-二胺基聯苯、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙(3-羥基-4-胺基苯基)丙烷、2,2-雙(3-羥基-4-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、雙(3-胺基-4-羥基苯基)碸、雙(4-胺基-3-羥基苯基)碸、4,4’-二胺基對聯三苯、4,4’-雙(4-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(2-胺基苯氧基)苯基]碸、1,4-雙(4-胺基苯氧基)苯、9,10-雙(4-胺基苯基)蒽、3,3’-二甲基-4,4’-二胺基二苯基碸、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯基)苯、3,3’-二乙基-4,4’-二胺基二苯基甲烷、3,3’-二甲基-4,4’-二胺基二苯基甲烷、4,4’-二胺基八氟聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、9,9-雙(4-胺基苯基)-10-氫蒽、3,3’,4,4’-四胺基聯苯、3,3’,4,4’-四胺基二苯醚、1,4-二胺基蒽醌、1,5-二胺基蒽醌、3,3-二羥基-4,4’-二胺基聯苯、9,9’-雙(4-胺基苯基)茀、4,4’-二甲基-3,3’-二胺基二苯基碸、3,3’,5,5’-四甲基-4,4’-二胺基二苯基甲烷、2-(3’,5’-二胺基苯甲醯氧基)甲基丙烯酸乙酯、2,4-二胺基枯烯或2,5-二胺基枯烯、2,5-二甲基-對苯二胺、乙醯胍胺、2,3,5,6-四甲基-對苯二胺、2,4,6-三甲基-間苯二胺、雙(3-胺基丙基)四甲基二矽氧烷、2,7-二胺基茀、2,5-二胺基吡啶、1,2-雙(4-胺基苯基)乙烷、二胺基苯甲醯苯胺、二胺基苯甲酸的酯、1,5-二胺基萘、二胺基三氟甲苯、1,3-雙(4-胺基苯基)六氟丙烷、1,4-雙(4-胺基苯基)八氟丁烷、1,5-雙(4-胺基苯基)十氟戊烷、1,7-雙(4-胺基苯基)十四氟庚烷、2,2-雙[4-(3-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(2-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-二甲基苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-雙(三氟甲基)苯基]六氟丙烷、對雙(4-胺基-2-三氟甲基苯氧基)苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-3-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)二苯基碸、4,4’-雙(3-胺基-5-三氟甲基苯氧基)二苯基碸、2,2-雙[4-(4-胺基-3-三氟甲基苯氧基)苯基]六氟丙烷、3,3’,5,5’-四甲基-4,4’-二胺基聯苯、4,4’-二胺基-2,2’-雙(三氟甲基)聯苯、2,2’,5,5’,6,6’-六氟聯甲苯胺及4,4’-二胺基四聯苯中之至少1種二胺。As the diamine, specifically, there can be mentioned 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane, 1,6-diaminohexane; 1,2-diaminocyclopentane or 1,3-diaminocyclopentane, 1,2-diaminocyclohexane, 1,3-diaminocyclohexane or 1,4-diaminocyclohexane, 1,2-bis(aminomethyl)cyclohexane, 1,3-bis(aminomethyl)cyclohexane or 1,4-bis(aminomethyl)cyclohexane, bis-(4-aminocyclohexyl)methane, bis-(3-aminocyclohexyl)methane, 4,4'-diamino-3,3'-dimethylcyclohexyl Methane or isophoronediamine; meta-phenylenediamine or para-phenylenediamine, diaminotoluene, 4,4'-diaminobiphenyl or 3,3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether, 3,3-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane or 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfone or 3,3'-diaminodiphenylsulfone, 4,4'-diaminobenzophenone or 3,3'-diaminobenzophenone, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminodiphenyl Aminobiphenyl (4,4'-diamino-2,2'-dimethylbiphenyl), 3,3'-dimethoxy-4,4'-diaminobiphenyl, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl)sulfonate, bis(4-amino-3-hydroxyphenyl)sulfonate, 4,4'-diaminobiphenyl Benzene, 4,4'-bis(4-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, bis[4-(2-aminophenoxy)phenyl]sulfone, 1,4-bis(4-aminophenoxy)benzene, 9,10-bis(4-aminophenyl)anthracene, 3,3'-dimethyl-4,4'-diaminodiphenylsulfone, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenyl)benzene, 3,3'-diethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane Aminodiphenylmethane, 4,4'-diaminooctafluorobiphenyl, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 9,9-bis(4-aminophenyl)-10-hydroanthracene, 3,3',4,4'-tetraaminobiphenyl, 3,3',4,4'-tetraaminodiphenyl ether, 1,4-diaminoanthraquinone, 1,5-diaminoanthraquinone, 3,3-dihydroxy-4,4'-diaminobiphenyl, 9,9'-bis(4-aminophenyl)fluorene, 4,4'-dimethyl-3,3'-diaminodiphenylsulfone, 3,3',5,5'-tetramethyl -4,4'-diaminodiphenylmethane, 2-(3',5'-diaminobenzyloxy)ethyl methacrylate, 2,4-diaminocumene or 2,5-diaminocumene, 2,5-dimethyl-p-phenylenediamine, acetoguanamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4,6-trimethyl-m-phenylenediamine, bis(3-aminopropyl)tetramethyldisiloxane, 2,7-diaminofluorene, 2,5-diaminopyridine, 1,2-bis(4-aminophenyl)ethane, diaminobenzylaniline, esters of diaminobenzoic acid, 1,5-diaminonaphthalene, diaminotrifluorotoluene, 1,3-bis(4-aminophenyl)hexafluoro Propane, 1,4-bis(4-aminophenyl)octafluorobutane, 1,5-bis(4-aminophenyl)decafluoropentane, 1,7-bis(4-aminophenyl)tetradecafluoroheptane, 2,2-bis[4-(3-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(2-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-dimethylphenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-bis(trifluoromethyl)phenyl]hexafluoropropane, p-bis(4-amino-2-trifluoromethylphenoxy)benzene, 4,4'-bis(4-amino-2- At least one of the following diamines: 4,4’-bis(4-amino-3-trifluoromethylphenoxy)biphenyl, 4,4’-bis(4-amino-2-trifluoromethylphenoxy)diphenylsulfone, 4,4’-bis(3-amino-5-trifluoromethylphenoxy)diphenylsulfone, 2,2-bis[4-(4-amino-3-trifluoromethylphenoxy)phenyl]hexafluoropropane, 3,3’,5,5’-tetramethyl-4,4’-diaminobiphenyl, 4,4’-diamino-2,2’-bis(trifluoromethyl)biphenyl, 2,2’,5,5’,6,6’-hexafluorotoluidine and 4,4’-diaminoquaternaryl.
又,以下所示之二胺(DA-1)~(DA-18)亦為較佳。Furthermore, the diamines (DA-1) to (DA-18) shown below are also preferred.
[化學式5] [Chemical formula 5]
[化學式6] [Chemical formula 6]
又,作為較佳例,亦可舉出在主鏈具有至少2個伸烷基二醇單元之二胺。較佳為在一分子中組合包含2個以上的乙二醇鏈、丙二醇鏈中的任1個或兩者之二胺,更佳為不包含芳香環之二胺。作為具體例,可舉出JEFFAMINE(註冊商標)KH-511、JEFFAMINE(註冊商標)ED-600、JEFFAMINE(註冊商標)ED-900、JEFFAMINE(註冊商標)ED-2003、JEFFAMINE(註冊商標)EDR-148、JEFFAMINE(註冊商標)EDR-176、D-200、D-400、D-2000、D-4000(以上商品名,HUNTSMAN公司製)、1-(2-(2-(2-胺基丙氧基)乙氧基)丙氧基)丙烷-2-胺、1-(1-(1-(2-胺基丙氧基)丙烷-2-基)氧基)丙烷-2-胺等,但並不限定於該等。As a preferred example, a diamine having at least two alkylene glycol units in the main chain can also be cited. Preferably, it is a diamine containing two or more ethylene glycol chains or propylene glycol chains in one molecule, or both, and more preferably, it is a diamine that does not contain an aromatic ring. As specific examples, JEFFAMINE (registered trademark) KH-511, JEFFAMINE (registered trademark) ED-600, JEFFAMINE (registered trademark) ED-900, JEFFAMINE (registered trademark) ED-2003, JEFFAMINE (registered trademark) EDR-148, JEFFAMINE (registered trademark) The present invention may include, but is not limited to, EDR-176, D-200, D-400, D-2000, D-4000 (the above trade names, manufactured by HUNTSMAN Co., Ltd.), 1-(2-(2-(2-aminopropoxy)ethoxy)propoxy)propan-2-amine, 1-(1-(1-(2-aminopropoxy)propan-2-yl)oxy)propan-2-amine, etc.
以下示出JEFFAMINE(註冊商標)KH-511、JEFFAMINE(註冊商標)ED-600、JEFFAMINE(註冊商標)ED-900、JEFFAMINE(註冊商標)ED-2003、JEFFAMINE(註冊商標)EDR-148、JEFFAMINE(註冊商標)EDR-176的結構。The structures of JEFFAMINE (registered trademark) KH-511, JEFFAMINE (registered trademark) ED-600, JEFFAMINE (registered trademark) ED-900, JEFFAMINE (registered trademark) ED-2003, JEFFAMINE (registered trademark) EDR-148, and JEFFAMINE (registered trademark) EDR-176 are shown below.
[化學式7] [Chemical formula 7]
上述中,x、y、z為算術平均值。In the above, x, y, and z are arithmetic means.
從所得到之硬化膜的柔軟性的觀點考慮,式(1)中的R111 由-Ar0 -L0 -Ar0 -表示為較佳。Ar0 分別獨立地為芳香族烴基(碳數6~22為較佳,6~18為更佳,6~10為特佳),伸苯基為較佳。L0 表示單鍵或可以經氟原子取代之碳數1~10的脂肪族烴基、-O-、-C(=O)-、-S-、-S(=O)2 -、-NHCO-或將該等組合2個以上之基團。L0 的較佳範圍的含義與上述A相同。From the viewpoint of the flexibility of the obtained cured film, R 111 in formula (1) is preferably represented by -Ar 0 -L 0 -Ar 0 -. Ar 0 is independently an aromatic hydrocarbon group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and particularly preferably 6 to 10 carbon atoms), preferably a phenylene group. L 0 represents a single bond or an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, -O-, -C(=O)-, -S-, -S(=O) 2 -, -NHCO-, or a group in which two or more of these groups are combined. The preferred range of L 0 has the same meaning as that of A above.
從i射線透射率的觀點考慮,式(1)中的R111 係由下述式(51)或式(61)表示之2價有機基團為較佳。尤其,從i射線透射率、易獲得的觀點考慮,由式(61)表示之2價有機基團為更佳。From the viewpoint of i-ray transmittance, R 111 in formula (1) is preferably a divalent organic group represented by the following formula (51) or formula (61). In particular, from the viewpoint of i-ray transmittance and availability, a divalent organic group represented by formula (61) is more preferred.
[化學式8] [Chemical formula 8]
在式(51)中,R50 ~R57 分別獨立為氫原子、氟原子或1價有機基團,R50 ~R57 中的至少一個為氟原子、甲基、氟甲基、二氟甲基或三氟甲基,*分別獨立地表示與其他結構的鍵結部位。In formula (51), R 50 to R 57 are independently a hydrogen atom, a fluorine atom or a monovalent organic group, at least one of R 50 to R 57 is a fluorine atom, a methyl group, a fluoromethyl group, a difluoromethyl group or a trifluoromethyl group, and * independently represents a bonding site with other structures.
作為R50 ~R57 的1價有機基團,可舉出碳數1~10(較佳為碳數1~6)的未經取代的烷基、碳數1~10(較佳為碳數1~6)的氟化烷基等。Examples of the monovalent organic group for R 50 to R 57 include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms), a fluorinated alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms), and the like.
[化學式9] [Chemical formula 9]
在式(61)中,R58 及R59 分別獨立地為氟原子、氟甲基、二氟甲基或三氟甲基。In formula (61), R 58 and R 59 are independently a fluorine atom, a fluoromethyl group, a difluoromethyl group or a trifluoromethyl group.
作為賦予式(51)或(61)的結構之二胺化合物,可舉出二甲基-4,4’-二胺基聯苯、2,2’-雙(三氟甲基)-4,4’-二胺基聯苯、2,2’-雙(氟)-4,4’-二胺基聯苯、4,4’-二胺基八氟聯苯等。可以使用該等中的1種亦可以組合使用2種以上。Examples of the diamine compound that gives the structure of formula (51) or (61) include dimethyl-4,4'-diaminobiphenyl, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, and 4,4'-diaminooctafluorobiphenyl. These compounds may be used alone or in combination of two or more.
-R115 - 式(1)中的R115 表示4價有機基團。作為4價有機基團,包含芳香環之4價有機基團為較佳,由下述式(5)或式(6)表示之基團為更佳。-R 115 - R 115 in formula (1) represents a tetravalent organic group. The tetravalent organic group is preferably a tetravalent organic group containing an aromatic ring, and more preferably a group represented by the following formula (5) or (6).
[化學式10] [Chemical formula 10]
R112 的含義與A相同,較佳範圍亦相同。*分別獨立地表示與其他結構的鍵結部位。R 112 has the same meaning as A, and the preferred range is also the same. * Each independently represents a bonding site with other structures.
關於由式(1)中的R115 表示之4價有機基團,具體而言,可舉出從四羧酸二酐去除酸二酐基之後殘存之四羧酸殘基等。四羧酸二酐可以僅使用1種亦可以使用2種以上。四羧酸二酐係由下述式(7)表示之化合物為較佳。As the tetravalent organic group represented by R 115 in formula (1), specifically, there can be mentioned the tetracarboxylic acid residue remaining after removing the acid dianhydride group from tetracarboxylic dianhydride. Only one type of tetracarboxylic dianhydride may be used or two or more types may be used. The tetracarboxylic dianhydride is preferably a compound represented by the following formula (7).
[化學式11] [Chemical formula 11]
R115 表示4價有機基團。R115 的含義與式(1)的R115 相同。R 115 represents a tetravalent organic group. R 115 has the same meaning as R 115 in formula (1).
作為四羧酸二酐的具體例,可例示選自均苯四甲酸、均苯四甲酸二酐(PMDA)、3,3’,4,4’-聯苯四羧酸二酐、3,3’,4,4’-二苯硫醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-二苯基甲烷四羧酸二酐、2,2’,3,3’-二苯基甲烷四羧酸二酐、2,3,3’,4’-聯苯四羧酸二酐、2,3,3’,4’-二苯甲酮四羧酸二酐、4,4’-氧代二鄰苯二甲酸二酐、2,3,6,7-萘四羧酸二酐、1,4,5,7-萘四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二酐、1,3-二苯基六氟丙烷-3,3,4,4-四羧酸二酐、1,4,5,6-萘四羧酸二酐、2,2’,3,3’-二苯基四羧酸二酐、3,4,9,10-苝四羧酸二酐、1,2,4,5-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,8,9,10-菲四羧酸二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、1,2,3,4-苯四羧酸二酐及該等的碳數1~6的烷基衍生物及碳數1~6的烷氧基衍生物中之至少1種。Specific examples of tetracarboxylic dianhydrides include pyromellitic acid, pyromellitic dianhydride (PMDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyl sulfide tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfide tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-diphenylmethane 2,2',3,3'-diphenylmethanetetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-benzophenonetetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,4,5,7-naphthalenetetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane Dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride, 1,3-diphenylhexafluoropropane-3,3,4,4-tetracarboxylic dianhydride, 1,4,5,6-naphthalenetetracarboxylic dianhydride, 2,2',3,3'-diphenyltetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 1,2,4,5 - at least one of naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,8,9,10-phenanthrenetetracarboxylic dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,2,3,4-benzenetetracarboxylic dianhydride and their alkyl derivatives having 1 to 6 carbon atoms and alkoxy derivatives having 1 to 6 carbon atoms.
又,作為較佳例還可舉出以下所示之四羧酸二酐(DAA-1)~(DAA-5)。Furthermore, the following tetracarboxylic dianhydrides (DAA-1) to (DAA-5) are also mentioned as preferable examples.
[化學式12] [Chemical formula 12]
-R113 及R114 - 式(1)中的R113 及R114 分別獨立地表示氫原子或1價有機基團。R113 及R114 中的至少一個含有自由基聚合性基團為較佳,兩者均含有自由基聚合性基團為更佳。作為自由基聚合性基團,為藉由自由基的作用,能夠進行交聯反應之基團,且作為較佳例,可舉出具有乙烯性不飽和鍵之基團。-R 113 and R 114 - R 113 and R 114 in formula (1) each independently represent a hydrogen atom or a monovalent organic group. It is preferred that at least one of R 113 and R 114 contains a free radical polymerizable group, and it is more preferred that both contain a free radical polymerizable group. The free radical polymerizable group is a group capable of undergoing a crosslinking reaction by the action of a free radical, and a group having an ethylenic unsaturated bond can be cited as a preferred example.
作為具有乙烯性不飽和鍵之基團,可舉出乙烯基、烯丙基、乙烯基苯基等具有直接鍵結於芳香環之可以被取代的乙烯基之基團、(甲基)丙烯醯基、由下述式(III)表示之基團等。Examples of the group having an ethylenic unsaturated bond include a group having an optionally substituted vinyl group directly bonded to an aromatic ring such as a vinyl group, an allyl group, and a vinylphenyl group, a (meth)acryloyl group, and a group represented by the following formula (III).
[化學式13] [Chemical formula 13]
在式(III)中,R200 表示氫原子或甲基,甲基為較佳。In formula (III), R 200 represents a hydrogen atom or a methyl group, preferably a methyl group.
在式(III)中,R201 表示碳數2~12的伸烷基、-CH2 CH(OH)CH2 -或碳數4~30的(聚)氧伸烷基(作為伸烷基,碳數1~12為較佳,1~6為更佳,1~3為特佳;重複數為1~12為較佳,1~6為更佳,1~3為特佳)。此外,(聚)氧伸烷基表示氧伸烷基或聚氧伸烷基。 關於較佳之R201 的例子,可舉出伸乙基、伸丙基、三亞甲基、四亞甲基、1,2-丁二基、1,3-丁二基、五亞甲基、六亞甲基、八亞甲基、十二亞甲基、-CH2 CH(OH)CH2 -,伸乙基、伸丙基、三亞甲基、-CH2 CH(OH)CH2 -為更佳。 特佳為R200 係甲基,R201 係伸乙基。 在式(III)中,*表示與其他結構的鍵結部位。 作為本發明中的聚醯亞胺前驅物的較佳之實施形態,作為R113 或R114 的1價有機基團可舉出具有1、2或3個酸基,較佳為具有1個酸基之脂肪族基、芳香族基及芳烷基等。具體而言,可舉出具有酸基之碳數6~20的芳香族基、具有酸基之碳數7~25的芳烷基。更具體而言,可舉出具有酸基之苯基及具有酸基之苄基。酸基係羥基為較佳。亦即,R113 或R114 係具有羥基之基團為較佳。 作為由R113 或R114 表示之1價有機基團,可較佳地使用提高顯影液的溶解度之取代基。In formula (III), R201 represents an alkylene group having 2 to 12 carbon atoms, -CH2CH (OH) CH2- , or a (poly)oxyalkylene group having 4 to 30 carbon atoms (the alkylene group preferably has 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and particularly preferably 1 to 3 carbon atoms; the number of repetitions is preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and particularly preferably 1 to 3 carbon atoms). In addition, the (poly)oxyalkylene group represents an oxyalkylene group or a polyoxyalkylene group. Preferred examples of R201 include an ethylene group, a propylene group, a trimethylene group, a tetramethylene group, a 1,2-butanediyl group, a 1,3-butanediyl group, a pentamethylene group, a hexamethylene group, an octamethylene group, a dodecamethylene group, and -CH2CH (OH) CH2- . More preferred examples are an ethylene group, a propylene group, a trimethylene group, and -CH2CH (OH) CH2- . It is particularly preferred that R 200 is a methyl group and R 201 is an ethyl group. In formula (III), * represents a bonding site with other structures. As a preferred embodiment of the polyimide precursor in the present invention, the monovalent organic group of R 113 or R 114 includes a group having 1, 2 or 3 acid groups, preferably an aliphatic group, an aromatic group and an aralkyl group having 1 acid group. Specifically, an aromatic group having 6 to 20 carbon atoms and an aralkyl group having 7 to 25 carbon atoms can be cited. More specifically, a phenyl group having an acid group and a benzyl group having an acid group can be cited. It is preferred that the acid group is a hydroxy group. That is, it is preferred that R 113 or R 114 is a group having a hydroxy group. As the monovalent organic group represented by R 113 or R 114 , a substituent that improves the solubility in a developer solution can be preferably used.
從對水性顯影液的溶解性的觀點考慮,R113 或R114 係氫原子、苄基、2-羥基芐基、3-羥基芐基或4-羥基芐基為更佳。From the viewpoint of solubility in aqueous developer, R 113 or R 114 is more preferably a hydrogen atom, a benzyl group, a 2-hydroxybenzyl group, a 3-hydroxybenzyl group or a 4-hydroxybenzyl group.
從對有機溶劑的溶解度的觀點考慮,R113 或R114 係1價有機基團為較佳。作為1價有機基團,直鏈或支鏈的烷基、環狀烷基、芳香族基為較佳,被芳香族基取代之烷基為更佳。From the viewpoint of solubility in organic solvents, R113 or R114 is preferably a monovalent organic group. As the monovalent organic group, a linear or branched alkyl group, a cyclic alkyl group, or an aromatic group is preferred, and an alkyl group substituted with an aromatic group is more preferred.
烷基的碳數係1~30為較佳(當為環狀時為3以上)。烷基可以為直鏈、支鏈、環狀中的任1個。作為直鏈或支鏈烷基,例如,可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十二烷基、十四烷基,十八烷基、異丙基、異丁基、第二丁基、第三丁基、1-乙基戊基及2-乙基己基。環狀烷基可以為單環環狀烷基,亦可以為多環環狀烷基。作為單環環狀的烷基,例如,可舉出環丙基、環丁基、環戊基、環己基、環庚基及環辛基。作為多環環狀的烷基,例如,可舉出金剛烷基、降莰基、莰基、莰烯基(camphenyl)、十氫萘基、三環癸烷基、四環癸烷基、莰二醯基、二環己基及蒎烯基(pinenyl)。又,作為被芳香族基取代之烷基,被以下所述之芳香族基取代之直鏈烷基為較佳。The number of carbon atoms in the alkyl group is preferably 1 to 30 (or more than 3 when cyclic). The alkyl group may be any one of a straight chain, a branched chain, or a cyclic chain. Examples of the straight chain or branched chain alkyl group include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, octadecyl, isopropyl, isobutyl, sec-butyl, tert-butyl, 1-ethylpentyl, and 2-ethylhexyl. The cyclic alkyl group may be a monocyclic cyclic alkyl group or a polycyclic cyclic alkyl group. Examples of the monocyclic cyclic alkyl group include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl. Examples of the polycyclic alkyl group include adamantyl, norbornyl, bornyl, camphenyl, decahydronaphthyl, tricyclodecanyl, tetracyclodecanyl, borndiyl, bicyclohexyl and pinenyl. In addition, as the alkyl group substituted with an aromatic group, a linear alkyl group substituted with an aromatic group as described below is preferred.
作為芳香族基,具體而言為經取代或未經取代的芳香族烴基(作為構成基團之環狀結構,可舉出苯環、萘環、聯苯環、茀環、戊搭烯環、茚環、薁環、庚搭烯環、茚烯環、苝環、稠五苯環、苊烯環、菲環、蒽環、稠四苯環、䓛環、三伸苯環等)或經取代或未經取代的芳香族雜環基(作為構成基團之環狀結構,茀環、吡咯環、呋喃環、噻吩環、咪唑環、㗁唑環、噻唑環、吡啶環、吡𠯤環、嘧啶環、嗒𠯤環、吲口巾環、吲哚環、苯并呋喃環、苯并噻吩環、異苯并呋喃環、喹口巾環、喹啉環、呔𠯤環、萘啶環、喹㗁啉環、喹唑啉環、異喹啉環、咔唑環、啡啶環、吖啶環、啡啉環、噻蒽環、色烯環、口山口星環、啡㗁噻環、啡噻𠯤環或啡𠯤環)。The aromatic group may be specifically a substituted or unsubstituted aromatic alkyl group (as the ring structure constituting the group, there may be mentioned a benzene ring, a naphthalene ring, a biphenyl ring, a fluorene ring, a pentylene ring, an indene ring, an azulene ring, a heptylene ring, an indenyl ring, a perylene ring, a condensed pentaphenyl ring, an acenaphthene ring, a phenanthrene ring, an anthracene ring, a condensed tetraphenyl ring, a chrysene ring, a tris-extended benzene ring, etc.) or a substituted or unsubstituted aromatic heterocyclic group (as the ring structure constituting the group, there may be mentioned a fluorene ring, a pyrrole ring, etc. , furan ring, thiophene ring, imidazole ring, oxadiazole ring, thiazole ring, pyridine ring, pyrrolidine ring, pyrimidine ring, pyrimidine ring, indole ring, benzofuran ring, benzothiophene ring, isobenzofuran ring, quinolyl ring, quinoline ring, phthaloyl ring, naphthridine ring, quinoline ring, quinazoline ring, isoquinoline ring, carbazole ring, phenanthridine ring, acridine ring, phenanthracene ring, chromene ring, pyrrolidine ring, phenanthryl ring, phenanthryl ring or phenanthryl ring).
又,聚醯亞胺前驅物中,在重複單元中具有氟原子亦為較佳。聚醯亞胺前驅物中的氟原子含量為10質量%以上為較佳,20質量%以上為更佳。上限並無特別限制,實際上為50質量%以下。In addition, it is also preferred that the polyimide precursor has fluorine atoms in the repeating unit. The fluorine atom content in the polyimide precursor is preferably 10% by mass or more, and more preferably 20% by mass or more. The upper limit is not particularly limited, but is practically 50% by mass or less.
又,以提高與基材的密接性為目的,可以使具有矽氧烷結構之脂肪族基與由式(1)表示之重複單元共聚合。具體而言,作為二胺成分,可舉出雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等。Furthermore, in order to improve the adhesion to the substrate, an aliphatic group having a siloxane structure may be copolymerized with the repeating unit represented by formula (1). Specifically, as the diamine component, bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, etc. may be mentioned.
由式(1)表示之重複單元係由式(1-A)或式(1-B)表示之重複單元為較佳。The repeating unit represented by formula (1) is preferably a repeating unit represented by formula (1-A) or formula (1-B).
[化學式14] [Chemical formula 14]
A11 及A12 表示氧原子或-NH-,R111 及R112 分別獨立地表示2價有機基團,R113 及R114 分別獨立地表示氫原子或1價有機基團,R113 及R114 中的至少一個為包含自由基聚合性基團之基團為較佳,自由基聚合性基團為更佳。 A11 and A12 represent an oxygen atom or -NH-, R111 and R112 each independently represent a divalent organic group, R113 and R114 each independently represent a hydrogen atom or a monovalent organic group, and at least one of R113 and R114 is preferably a group containing a free radical polymerizable group, and more preferably a free radical polymerizable group.
A11 、A12 、R111 、R113 及R114 的較佳範圍的含義分別與式(1)中的A1 、A2 、R111 、R113 及R114 的較佳範圍相同。The preferred ranges of A 11 , A 12 , R 111 , R 113 and R 114 have the same meanings as the preferred ranges of A 1 , A 2 , R 111 , R 113 and R 114 in formula (1), respectively.
R112 的較佳範圍的含義與式(5)中R112 相同,其中氧原子為更佳。The preferred range of R 112 has the same meaning as R 112 in formula (5), wherein oxygen atom is more preferred.
式中羰基在苯環的鍵結位置在式(1-A)中為4、5、3’、4’為較佳。在式(1-B)中,1、2、4、5為較佳。The bonding position of the carbonyl group to the benzene ring is preferably 4, 5, 3', or 4' in formula (1-A). In formula (1-B), 1, 2, 4, or 5 is preferred.
在聚醯亞胺前驅物中,由式(1)表示之重複單元可以為1種,亦可以為2種以上。又,可以包含由式(1)表示之重複單元的結構異構物。又,除了上述式(1)的重複單元以外,聚醯亞胺前驅物還可以包含其他種類的重複單元。In the polyimide precursor, the repeating unit represented by formula (1) may be one type or two or more types. Furthermore, the repeating unit represented by formula (1) may contain structural isomers. Furthermore, in addition to the repeating unit of the above formula (1), the polyimide precursor may also contain other types of repeating units.
作為本發明的聚醯亞胺前驅物的一實施形態,可例示總重複單元的50莫耳%以上,進而為70莫耳%以上,尤其90莫耳%以上為由式(1)表示之重複單元之聚醯亞胺前驅物。作為上限,實際為100莫耳%以下。As an embodiment of the polyimide precursor of the present invention, 50 mol% or more, further 70 mol% or more, and particularly 90 mol% or more of the total repeating units are repeating units represented by formula (1). The upper limit is practically 100 mol% or less.
聚醯亞胺前驅物的重量平均分子量(Mw)較佳為2,000~500,000,更佳為5,000~100,000,進一步較佳為10,000~50,000。又,數量平均分子量(Mn)較佳為800~250,000,更佳為2,000~50,000,進一步較佳為4,000~25,000,尤其較佳為4,000~24,000。The weight average molecular weight (Mw) of the polyimide precursor is preferably 2,000 to 500,000, more preferably 5,000 to 100,000, and further preferably 10,000 to 50,000. The number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2,000 to 50,000, further preferably 4,000 to 25,000, and particularly preferably 4,000 to 24,000.
聚醯亞胺前驅物的分子量的分散度為1.5~3.5為較佳,2~3為更佳。 在本說明書中,分子量的分散度表示將重量平均分子量除以數量平均分子量之值(重量平均分子量/數量平均分子量)。The molecular weight dispersion of the polyimide precursor is preferably 1.5 to 3.5, and more preferably 2 to 3. In this specification, the molecular weight dispersion is the value obtained by dividing the weight average molecular weight by the number average molecular weight (weight average molecular weight/number average molecular weight).
聚醯亞胺前驅物可藉由使二羧酸或二羧酸衍生物與二胺進行反應來獲得。較佳為使用鹵化劑對二羧酸或二羧酸衍生物進行鹵化之後,使其與二胺進行反應來獲得。The polyimide precursor can be obtained by reacting dicarboxylic acid or a dicarboxylic acid derivative with diamine. Preferably, the polyimide precursor is obtained by halogenating the dicarboxylic acid or a dicarboxylic acid derivative with a halogenating agent and then reacting the diamine with the dicarboxylic acid.
聚醯亞胺前驅物的製造方法中,進行反應時,使用有機溶劑為較佳。有機溶劑可以為1種,亦可以為2種以上。In the method for producing a polyimide precursor, it is preferred to use an organic solvent during the reaction. The organic solvent may be one or more.
作為有機溶劑,能夠依原料適當設定,可例示吡啶、二乙二醇二甲醚(二甘二甲醚)、N-甲基-2-吡咯啶酮及N-乙基-2-吡咯啶酮。The organic solvent can be appropriately selected depending on the raw material, and examples thereof include pyridine, diethylene glycol dimethyl ether (DGE), N-methyl-2-pyrrolidone, and N-ethyl-2-pyrrolidone.
製造聚醯亞胺前驅物時,包括析出固體之製程為較佳。具體而言,使反應液中的聚醯亞胺前驅物沉澱於水中並使其溶解於可溶解四氫呋喃等聚醯亞胺前驅物之溶劑,藉此能夠進行固體析出。When manufacturing the polyimide precursor, a process including solid precipitation is preferred. Specifically, the polyimide precursor in the reaction solution is precipitated in water and dissolved in a solvent such as tetrahydrofuran that can dissolve the polyimide precursor, thereby enabling solid precipitation.
〔聚苯并㗁唑前驅物〕 聚苯并㗁唑前驅物包含由下述式(2)表示之重複單元為較佳。 [化學式15] [Polybenzoxazole precursor] The polybenzoxazole precursor preferably comprises a repeating unit represented by the following formula (2). [Chemical Formula 15]
在式(2)中,R121 表示2價有機基團,R122 表示4價有機基團,R123 及R124 分別獨立地表示氫原子或1價有機基團。In formula (2), R121 represents a divalent organic group, R122 represents a tetravalent organic group, and R123 and R124 each independently represent a hydrogen atom or a monovalent organic group.
-R121 - 在式(2)中,R121 表示2價有機基團。作為2價有機基團,包含脂肪族基(碳數1~24為較佳,1~12為更佳,1~6為特佳)及芳香族基(碳數6~22為較佳,6~14為更佳,6~12為特佳)中的至少1種之基團為較佳。作為構成R121 之芳香族基,可舉出上述式(1)的R111 的例子。作為上述脂肪族基,直鏈脂肪族基為較佳。R121 源自4,4’-氧代二苯甲醯氯為較佳。-R 121 - In formula (2), R 121 represents a divalent organic group. As the divalent organic group, a group containing at least one of an aliphatic group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and particularly preferably 1 to 6 carbon atoms) and an aromatic group (preferably having 6 to 22 carbon atoms, more preferably 6 to 14 carbon atoms, and particularly preferably 6 to 12 carbon atoms) is preferred. As an aromatic group constituting R 121 , R 111 of the above formula (1) can be cited as an example. As the above aliphatic group, a linear aliphatic group is preferred. R 121 is preferably derived from 4,4'-oxydiphenylformyl chloride.
-R122 - 在式(2)中,R122 表示4價有機基團。作為4價有機基團,含義與上述式(1)中的R115 相同,較佳範圍亦相同。R122 源自2,2’-雙(3-胺基-4-羥基苯基)六氟丙烷為較佳。-R 122 - In formula (2), R 122 represents a tetravalent organic group. The tetravalent organic group has the same meaning as R 115 in formula (1) above, and the preferred range is also the same. R 122 is preferably derived from 2,2'-bis(3-amino-4-hydroxyphenyl)hexafluoropropane.
-R123 及R124 - R123 及R124 分別獨立地表示氫原子或1價有機基團,含義與上述式(1)中的R113 及R114 相同,較佳範圍亦相同。-R 123 and R 124 - R 123 and R 124 each independently represent a hydrogen atom or a monovalent organic group, and have the same meanings as R 113 and R 114 in the above formula (1), and the preferred ranges are also the same.
除了上述式(2)的重複單元以外,聚苯并㗁唑前驅物還可以包含其他種類的重複單元。In addition to the repeating units of the above formula (2), the polybenzoxazole precursor may also contain other types of repeating units.
從能夠抑制伴隨閉環產生之硬化膜的翹曲的觀點考慮,聚苯并㗁唑前驅物還包含由下述式(SL)表示之二胺殘基來作為其他種類的重複單元為較佳。From the viewpoint of being able to suppress the warping of the cured film caused by ring closure, the polybenzoxazole precursor preferably further contains a diamine residue represented by the following formula (SL) as another type of repeating unit.
[化學式16] [Chemical formula 16]
Z具有a結構和b結構,R1s 為氫原子或碳數1~10的烴基(較佳為碳數1~6,更佳為碳數1~3),R2s 為碳數1~10的烴基(較佳為碳數1~6,更佳為碳數1~3),R3s 、R4s 、R5s 、R6s 中的至少一個為芳香族基(較佳為碳數6~22,更佳為碳數6~18,特佳為碳數6~10),剩餘部分為氫原子或碳數1~30(較佳為碳數1~18,更佳為碳數1~12,特佳為碳數1~6)的有機基團,且可以分別相同亦可以不同。a結構及b結構的聚合可以為嵌段聚合或隨機聚合。Z部分中,較佳為a結構為5~95莫耳%,b結構為95~5莫耳%,a+b為100莫耳%。Z has structure a and structure b, R 1s is a hydrogen atom or a alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms), R 2s is a alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms), at least one of R 3s , R 4s , R 5s , and R 6s is an aromatic group (preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and particularly preferably 6 to 10 carbon atoms), and the remainder is a hydrogen atom or an organic group having 1 to 30 carbon atoms (preferably 1 to 18 carbon atoms, more preferably 1 to 12 carbon atoms, and particularly preferably 1 to 6 carbon atoms), and they may be the same or different. The polymerization of structure a and structure b may be block polymerization or random polymerization. In the Z part, it is preferred that the a structure is 5 to 95 mol%, the b structure is 95 to 5 mol%, and a+b is 100 mol%.
在式(SL)中,作為較佳之Z,可舉出b結構中的R5s 及R6s 為苯基者。又,由式(SL)表示之結構的分子量為400~4,000為較佳,500~3,000為更佳。分子量能夠藉由通常所使用之凝膠滲透層析法求出。藉由將上述分子量設為上述範圍,能夠兼備降低聚苯并㗁唑前驅物的脫水閉環後的彈性模數,且抑制翹曲之效果和提高溶解性之效果。In formula (SL), as preferred Z, R 5s and R 6s in structure b are phenyl groups. In addition, the molecular weight of the structure represented by formula (SL) is preferably 400 to 4,000, and more preferably 500 to 3,000. The molecular weight can be determined by gel permeation chromatography, which is commonly used. By setting the molecular weight to the above range, the elastic modulus of the polybenzoxazole precursor after dehydration and ring closure can be reduced, and the effect of suppressing warping and the effect of improving solubility can be achieved.
聚苯并㗁唑前驅物包含由式(SL)表示之二胺殘基作為其他種類的重複單元時,從可提高硬化性樹脂組成物的鹼溶性的方面考慮,進而包含從四羧酸二酐去除酸二酐基之後殘存之四羧酸殘基來作為重複單元為較佳。作為該種四羧酸殘基的例子,可舉出式(1)中的R115 的例子。When the polybenzoxazole precursor contains a diamine residue represented by formula (SL) as another type of repeating unit, it is preferred to further contain a tetracarboxylic acid residue remaining after removing the dianhydride group from tetracarboxylic dianhydride as a repeating unit from the viewpoint of improving the alkali solubility of the curable resin composition. Examples of such a tetracarboxylic acid residue include R 115 in formula (1).
聚苯并㗁唑前驅物的重量平均分子量(Mw)較佳為2,000~500,000,更佳為5,000~100,000,進一步較佳為10,000~50,000。又,數量平均分子量(Mn)較佳為800~250,000,更佳為2,000~50,000,進一步較佳為4,000~25,000。The weight average molecular weight (Mw) of the polybenzoxazole precursor is preferably 2,000 to 500,000, more preferably 5,000 to 100,000, and further preferably 10,000 to 50,000. The number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2,000 to 50,000, and further preferably 4,000 to 25,000.
聚苯并㗁唑前驅物的分子量的分散度為1.5~3.5為較佳,2~3為更佳。The molecular weight dispersion of the polybenzoxazole precursor is preferably 1.5 to 3.5, more preferably 2 to 3.
本發明的硬化性樹脂組成物中的含雜環聚合物前驅物的含量相對於硬化性樹脂組成物的總固體成分為20質量%以上為較佳,30質量%以上為更佳,40質量%以上為進一步較佳,50質量%以上為進一步較佳,60質量%以上為更進一步較佳,70質量%以上為再進一步較佳。又,本發明的硬化性樹脂組成物中的含雜環聚合物前驅物的含量相對於硬化性樹脂組成物的總固體成分為99.5質量%以下為較佳,99質量%以下為更佳,98質量%以下為進一步較佳,97質量%以下為又進一步較佳,95質量%以下為更進一步較佳。The content of the heterocyclic polymer precursor in the curable resin composition of the present invention is preferably 20% by mass or more, more preferably 30% by mass or more, further preferably 40% by mass or more, further preferably 50% by mass or more, further preferably 60% by mass or more, and still further preferably 70% by mass or more, relative to the total solid content of the curable resin composition. In addition, the content of the heterocyclic polymer precursor in the curable resin composition of the present invention is preferably 99.5% by mass or less, more preferably 99% by mass or less, further preferably 98% by mass or less, still further preferably 97% by mass or less, and still further preferably 95% by mass or less, relative to the total solid content of the curable resin composition.
本發明的硬化性樹脂組成物可以僅包含1種含雜環聚合物前驅物,亦可以包含2種以上。當包含2種以上時,合計量成為上述範圍為較佳。The curable resin composition of the present invention may contain only one heterocyclic polymer precursor or two or more. When two or more heterocyclic polymer precursors are contained, the total amount is preferably within the above range.
<在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物> 本發明的硬化性樹脂組成物包含在分子內具有2個以上由可以被取代的乙烯基直接鍵結之芳香環之化合物(以下,亦稱為“特定聚合性化合物”。)。<Compounds having two or more aromatic rings directly bonded to a vinyl group which may be substituted> The curable resin composition of the present invention contains a compound having two or more aromatic rings directly bonded to a vinyl group which may be substituted (hereinafter also referred to as a "specific polymerizable compound").
〔由可以被取代的乙烯基直接鍵結之芳香環〕 在本說明書中,由可以被取代的乙烯基直接鍵結之芳香環表示可以被取代的乙烯基的雙鍵中的一個碳原子直接鍵結於芳香環結構上的結構。上述芳香環可以具有烷基、鹵素基等公知的取代基。 上述芳香環可以為芳香族烴環,亦可以為芳香族雜環,在上述芳香族烴環或芳香族雜環上可以縮合有芳香族烴環或脂肪族烴環、或者芳香族雜環或脂肪族雜環。又,該等芳香族烴環、脂肪族烴環、芳香族雜環或脂肪族雜環可以分別具有烷基、鹵素基等公知的取代基。 上述由可以被取代的乙烯基直接鍵結之芳香環中的芳香環係芳香族烴環為較佳,苯環為更佳。 亦即,特定聚合性化合物包含乙烯基苯基作為包含上述乙烯基直接鍵結之芳香環之基團為較佳。 特定聚合性化合物中的乙烯基直接鍵結之芳香環的數量為2~10為較佳,2~6為更佳,2~4為進一步較佳,2或3為特佳。 又,特定聚合性化合物可以具有除了上述乙烯基直接鍵結之芳香環中的乙烯基以外的乙烯性不飽和基,但作為特定聚合性化合物的較佳態樣,可舉出不具有除了上述乙烯基以外的乙烯性不飽和基之態樣。 又,特定聚合性化合物中的乙烯基直接鍵結之芳香環中的乙烯基具有自由基聚合性為較佳。 又,作為可以被取代的乙烯基中的取代基,可舉出烷基等,例如可舉出乙烯基中的α氫被甲基等取代之態樣。[Aromatic ring directly bonded to a vinyl group which may be substituted] In this specification, an aromatic ring directly bonded to a vinyl group which may be substituted means a structure in which one carbon atom in the double bond of the vinyl group which may be substituted is directly bonded to an aromatic ring structure. The aromatic ring may have a well-known substituent such as an alkyl group or a halogen group. The aromatic ring may be an aromatic hydrocarbon ring or an aromatic heterocyclic ring, and an aromatic hydrocarbon ring or an aliphatic hydrocarbon ring, or an aromatic heterocyclic ring or an aliphatic heterocyclic ring may be condensed on the aromatic hydrocarbon ring or the aromatic heterocyclic ring. Furthermore, the aromatic hydrocarbon rings, aliphatic hydrocarbon rings, aromatic heterocyclic rings or aliphatic heterocyclic rings may have known substituents such as alkyl groups and halogen groups, respectively. The aromatic ring in the aromatic ring directly bonded to the vinyl group which may be substituted is preferably an aromatic hydrocarbon ring, and a benzene ring is more preferably. That is, the specific polymerizable compound preferably contains vinylphenyl as a group containing the above-mentioned aromatic ring directly bonded to the vinyl group. The number of aromatic rings directly bonded to the vinyl group in the specific polymerizable compound is preferably 2 to 10, more preferably 2 to 6, further preferably 2 to 4, and particularly preferably 2 or 3. Furthermore, the specific polymerizable compound may have an ethylenically unsaturated group other than the vinyl group in the aromatic ring to which the above-mentioned vinyl group is directly bonded, but as a preferred embodiment of the specific polymerizable compound, an embodiment having no ethylenically unsaturated group other than the above-mentioned vinyl group can be cited. Furthermore, it is preferred that the vinyl group in the aromatic ring to which the vinyl group in the specific polymerizable compound is directly bonded has free radical polymerizability. Furthermore, as a substituent in the vinyl group that may be substituted, an alkyl group can be cited, for example, an embodiment in which the α hydrogen in the vinyl group is substituted by a methyl group can be cited.
又,特定聚合性化合物1g中的上述乙烯基的量(莫耳量)為2~8mmol/g為較佳,3~7mmol/g為更佳。The amount (molar amount) of the vinyl group in 1 g of the specific polymerizable compound is preferably 2 to 8 mmol/g, more preferably 3 to 7 mmol/g.
〔由式(1-1)表示之化合物〕 特定聚合性化合物係由下述式(1-1)表示之化合物為較佳。 [化學式17] 在式(1-1)中,Z係選自包括2價以上的飽和脂肪族烴基、2價以上的不飽和脂肪族烴基、烴環基、-O-、-S-、-N(RA )-、-C(=O)-O-、-C(RA )=N-、-C(=O)-、-S(=O)2 -、雜環基及該等鍵結2個以上之基團之群組中之m價連結基,RA 係氫原子、烷基或芳基,RA 存在複數個時,複數個RA 可以相同,亦可以不同,R1 分別獨立地表示氫原子或甲基,m表示2~6的整數。 式(1-1)中的苯環中的氫原子可以被取代基取代。作為取代基,只要可實現本發明的目的,則並不特別限定,能夠使用公知的取代基。又,不具有該等取代基之態樣,在本發明中亦為較佳態樣。[Compound represented by formula (1-1)] The specific polymerizable compound is preferably a compound represented by the following formula (1-1). [Chemical formula 17] In formula (1-1), Z is an m-valent linking group selected from the group consisting of a saturated aliphatic alkyl group having a valence of 2 or more, an unsaturated aliphatic alkyl group having a valence of 2 or more, a cycloalkyl group, -O-, -S-, -N( RA )-, -C(=O)-O-, -C( RA )=N-, -C(=O)-, -S(=O) 2- , a heterocyclic group, and these groups bonding to 2 or more groups, RA is a hydrogen atom, an alkyl group, or an aryl group. When RA exists in plural numbers, the plural RAs may be the same or different, R1s each independently represent a hydrogen atom or a methyl group, and m represents an integer of 2 to 6. The hydrogen atom in the benzene ring in formula (1-1) may be substituted by a substituent. The substituent is not particularly limited as long as the object of the present invention can be achieved, and a known substituent can be used. In addition, an aspect without such a substituent is also a preferred aspect in the present invention.
-Z- 作為Z中的2價以上的脂肪族飽和烴基,碳數1~100的脂肪族飽和烴基為較佳,碳數2~30的脂肪族飽和烴基為更佳。 上述2價以上的脂肪族飽和烴基係2~20價脂肪族飽和烴基為較佳,2~10價脂肪族飽和烴基為較佳,2~6價脂肪族飽和烴基為更佳。 又,只要可獲得本發明的效果,則上述2價以上的脂肪族飽和烴基可以具有公知的取代基。 作為Z中的2價以上的脂肪族不飽和烴基,碳數2~100的脂肪族不飽和烴基為較佳,碳數2~30的脂肪族不飽和烴基為更佳。 上述2價以上的脂肪族不飽和烴基係2~20價脂肪族不飽和烴基為較佳,2~10價脂肪族不飽和烴基為較佳,2~6價脂肪族不飽和烴基為更佳。 又,只要可獲得本發明的效果,則上述2價以上的脂肪族不飽和烴基可以具有公知的取代基。 又,在式(1-1)中,Z係包含選自包括烴環基及雜環基之群組中之至少1種之基團為較佳。-Z- As the divalent or higher aliphatic saturated alkyl group in Z, an aliphatic saturated alkyl group having 1 to 100 carbon atoms is preferred, and an aliphatic saturated alkyl group having 2 to 30 carbon atoms is more preferred. The above-mentioned divalent or higher aliphatic saturated alkyl group is preferably a 2-20-valent aliphatic saturated alkyl group, preferably a 2-10-valent aliphatic saturated alkyl group, and more preferably a 2-6-valent aliphatic saturated alkyl group. In addition, the above-mentioned divalent or higher aliphatic saturated alkyl group may have a known substituent as long as the effect of the present invention can be obtained. As the divalent or higher aliphatic unsaturated alkyl group in Z, an aliphatic unsaturated alkyl group having 2 to 100 carbon atoms is preferred, and an aliphatic unsaturated alkyl group having 2 to 30 carbon atoms is more preferred. The divalent or higher aliphatic unsaturated alkyl group is preferably a 2 to 20-valent aliphatic unsaturated alkyl group, preferably a 2 to 10-valent aliphatic unsaturated alkyl group, and more preferably a 2 to 6-valent aliphatic unsaturated alkyl group. In addition, the divalent or higher aliphatic unsaturated alkyl group may have a known substituent as long as the effect of the present invention can be obtained. In addition, in formula (1-1), Z is preferably a group containing at least one selected from the group including a cycloalkyl group and a heterocycloalkyl group.
作為Z中的烴環基,從烴環去除2~4個氫原子之2~4價基團為較佳。 作為Z中的烴環基中的烴環的環員數,6~20為較佳,6~12為更佳,6為進一步較佳。 作為Z中的烴環基中的烴環,芳香族烴環為較佳,苯環為更佳。As the alkyl group in Z, a 2- to 4-valent group obtained by removing 2- to 4 hydrogen atoms from the alkyl ring is preferred. As the number of ring members of the alkyl ring in the alkyl group in Z, 6 to 20 are preferred, 6 to 12 are more preferred, and 6 is further preferred. As the alkyl ring in the alkyl group in Z, an aromatic alkyl ring is preferred, and a benzene ring is more preferred.
作為Z中的雜環基,從雜環去除2~4個氫原子之2~4價基團為較佳。 作為上述雜環中的雜原子(hetero atom),係氧原子、氮原子、硫原子或硒原子為較佳。又,作為環員包含在雜環中的雜原子數為1~4為較佳。 作為Z中的雜環基中的雜環,芳香族雜環為較佳,環員數5~20的芳香族雜環為較佳,環員數5~20的芳香族雜環為更佳。上述雜環可以為複數個雜環的縮合環,亦可以為雜環與芳香族烴環的縮合環。雜環係縮合環時,作為縮合環中包含之單環的雜環的環員數為5~6為較佳。 作為Z中的2價以上的飽和脂肪族烴基,碳數1~100的飽和脂肪族烴基為較佳,碳數1~30的飽和脂肪族烴基為更佳。 只要可獲得本發明的效果,則上述飽和脂肪即烴基可以具有公知的取代基。 作為Z中的2價以上的不飽和脂肪族烴基,碳數2~100的不飽和脂肪族烴基為較佳,碳數2~30的不飽和脂肪族烴基為更佳。 只要可獲得本發明的效果,則上述飽和脂肪即烴基可以具有公知的取代基。As the heterocyclic group in Z, a 2-4 valent group obtained by removing 2-4 hydrogen atoms from the heterocyclic ring is preferred. As the heteroatom in the above heterocyclic ring, an oxygen atom, a nitrogen atom, a sulfur atom or a selenium atom is preferred. Moreover, the number of heteroatoms contained in the heterocyclic ring as a ring member is preferably 1-4. As the heterocyclic ring in the heterocyclic group in Z, an aromatic heterocyclic ring is preferred, an aromatic heterocyclic ring having 5-20 ring members is preferred, and an aromatic heterocyclic ring having 5-20 ring members is more preferred. The above-mentioned heterocyclic ring may be a condensed ring of multiple heterocyclic rings, or a condensed ring of a heterocyclic ring and an aromatic hydrocarbon ring. When the heterocyclic ring is a condensed ring, the number of ring members of the heterocyclic ring as a single ring contained in the condensed ring is preferably 5 to 6. As the divalent or higher saturated aliphatic hydrocarbon group in Z, a saturated aliphatic hydrocarbon group having 1 to 100 carbon atoms is preferred, and a saturated aliphatic hydrocarbon group having 1 to 30 carbon atoms is more preferred. As long as the effect of the present invention can be obtained, the above-mentioned saturated aliphatic hydrocarbon group may have a known substituent. As the unsaturated aliphatic hydrocarbon group having a valence of 2 or more in Z, an unsaturated aliphatic hydrocarbon group having 2 to 100 carbon atoms is preferred, and an unsaturated aliphatic hydrocarbon group having 2 to 30 carbon atoms is more preferred. As long as the effect of the present invention can be obtained, the above-mentioned saturated aliphatic hydrocarbon group may have a known substituent.
從分子間相互作用考慮,作為雜環基中的雜環,Z包含選自包括吡咯環、吡唑環、咪唑環、三唑環、四唑環、異㗁唑環、㗁唑環、㗁二唑環、異噻唑環、噻唑環、噻二唑環、噻三唑環、吲哚環、吲唑環、苯并咪唑環、苯并三唑環、苯并㗁唑環、苯并噻唑環、苯并硒唑環、苯并噻二唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、三𠯤環、喹啉環、喹㗁啉環、呋喃環及噻吩環之群組中之至少1種雜環為較佳,包含選自包括吡唑環、咪唑環、三唑環、異㗁唑環、㗁唑環、㗁二唑環、異噻唑環、噻唑環、噻二唑環、噻三唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、三𠯤環、喹啉環、喹㗁啉環、呋喃環及噻吩環之群組中之至少1種雜環為更佳。From the perspective of intermolecular interaction, as a heterocyclic ring in the heterocyclic group, Z includes a pyrrole ring, a pyrazole ring, an imidazole ring, a triazole ring, a tetrazole ring, an isothiazole ring, an isothiazole ring, a thiazole ring, a thiadiazole ring, a thiatriazole ring, an indole ring, an indazole ring, a benzimidazole ring, a benzotriazole ring, a benzothiazole ring, a benzoselenazole ring, a benzothiadiazole ring, a pyridine ring, a pyrimidine ... Preferably, at least one heterocyclic ring is selected from the group consisting of a thiazolidine ring, a trithiazolidine ring, a quinoline ring, a quinoxaline ring, a furan ring and a thiophene ring. More preferably, at least one heterocyclic ring is selected from the group consisting of a pyrazole ring, an imidazole ring, a triazole ring, an isothiazolidine ring, an isothiazolidine ring, a thiazolidine ring, a thiatriazole ring, a pyridine ring, a pyrimidine ring, a pyridine ring, a trithiazolidine ring, a quinoline ring, a quinoxaline ring, a furan ring and a thiophene ring.
又,Z係由下述式(Z-1)或式(Z-2)表示之基團為較佳。 [化學式18] 在式(Z-1)或式(Z-2)中,A1及A2分別獨立地表示烴環基或雜環基,LZ1 ~LZ5 分別獨立地表示選自包括伸烷基、伸烯基、烴環基、-O-、-S-、-N(RA )-、-C(=O)-O-、-C(RA )=N-、-C(=O)-、-S(=O)2 -、雜環基及該等鍵結2個以上之基團之群組中之2價連結基,RA 表示氫原子、烷基或芳基,RA 存在複數個時,複數個RA 可以相同,亦可以不同,*分別獨立地表示與式(1-1)中的苯環的鍵結部位。Furthermore, Z is preferably a group represented by the following formula (Z-1) or formula (Z-2). [Chemical Formula 18] In formula (Z-1) or formula (Z-2), A1 and A2 each independently represent a alkyl group or a heterocyclic group, LZ1 to LZ5 each independently represent a divalent linking group selected from the group consisting of an alkylene group, an alkenylene group, a alkylene group, -O-, -S-, -N( RA )-, -C(=O)-O-, -C( RA )=N-, -C(=O)-, -S(=O) 2- , a heterocyclic group, and groups bonded to two or more of these groups, RA represents a hydrogen atom, an alkyl group, or an aryl group. When there are plural RAs , the plural RAs may be the same or different, and * each independently represents a bonding site to the benzene ring in formula (1-1).
<<A1及A2>> 在式(Z-1)或式(Z-2)中,A1及A2分別獨立地為芳香族烴環基或芳香族雜環基為較佳。 作為上述芳香族烴環基中的芳香族烴環,苯環為較佳。 作為上述芳香族雜環基中的芳香族雜環,吡咯環、吡唑環、咪唑環、三唑環、四唑環、異㗁唑環、㗁唑環、㗁二唑環、異噻唑環、噻唑環、噻二唑環、噻三唑環、吲哚環、吲唑環、苯并咪唑環、苯并三唑環、苯并㗁唑環、苯并噻唑環、苯并硒唑環、苯并噻二唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、三𠯤環、喹啉環、喹㗁啉環、呋喃環或噻吩環為較佳,吡唑環、咪唑環、三唑環、異㗁唑環、㗁唑環、㗁二唑環、異噻唑環、噻唑環、噻二唑環、噻三唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、三𠯤環、喹啉環、喹㗁啉環、呋喃環或噻吩環為更佳。<<A1 and A2>> In formula (Z-1) or formula (Z-2), A1 and A2 are preferably independently an aromatic hydrocarbon ring group or an aromatic heterocyclic group. As the aromatic hydrocarbon ring in the above aromatic hydrocarbon ring group, a benzene ring is preferred. Examples of the aromatic heterocyclic ring in the aromatic heterocyclic group include a pyrrole ring, a pyrazole ring, an imidazole ring, a triazole ring, a tetrazole ring, an isothiazole ring, an oxadiazole ring, an isothiazole ring, a thiazole ring, a thiadiazole ring, a thiatriazole ring, an indole ring, an indazole ring, a benzimidazole ring, a benzotriazole ring, a benzoxazole ring, a benzothiazole ring, a benzoselenazole ring, a benzothiadiazole ring, a pyridine ring, A tantalum ring, a pyrimidine ring, a pyridine ring, a triazole ring, a quinoline ring, a quinoxaline ring, a furan ring or a thiophene ring is preferred, and a pyrazole ring, an imidazole ring, a triazole ring, an isoxazole ring, an oxadiazole ring, an isothiazole ring, a thiazole ring, a thiadiazole ring, a thiatriazole ring, a pyridine ring, a tantalum ring, a pyrimidine ring, a pyridine ring, a triazole ring, a quinoline ring, a quinoxaline ring, a furan ring or a thiophene ring is more preferred.
在式(Z-1)或式(Z-2)中,LZ1 ~LZ5 分別獨立地表示選自包括伸烷基、2價芳香族烴環基、-O-、-S-、-N(RA )-、-C(=O)-O-、-C(RA )=N-、-C(=O)-、-S(=O)2 -、2價芳香族雜環基及該等鍵結2個以上之基團之群組中之2價連結基為較佳,2個以上伸烷基、2價芳香族烴環基、-O-、-S-、-N(RA )-鍵結之2價連結基為更佳。 式(Z-1)或式(Z-2)中的RA 的含義與上述式(1-1)中的RA 相同,較佳態樣亦相同。 作為上述2價芳香族烴環基,苯基為較佳。 作為上述2價芳香族雜環基,從吡咯環、吡唑環、咪唑環、三唑環、四唑環、異㗁唑環、㗁唑環、㗁二唑環、異噻唑環、噻唑環、噻二唑環、噻三唑環、吲哚環、吲唑環、苯并咪唑環、苯并三唑環、苯并㗁唑環、苯并噻唑環、苯并硒唑環、苯并噻二唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、三𠯤環、喹啉環、喹㗁啉環、呋喃環或噻吩環去除2個氫原子之2價芳香族雜環基為較佳,從吡唑環、咪唑環、三唑環、異㗁唑環、㗁唑環、㗁二唑環、異噻唑環、噻唑環、噻二唑環、噻三唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、三𠯤環、喹啉環、喹㗁啉環、呋喃環或噻吩環去除2個氫原子之2價芳香族雜環基為更佳。In formula (Z-1) or (Z-2), LZ1 to LZ5 independently represent a divalent linking group selected from the group consisting of an alkylene group, a divalent aromatic cyclic group, -O-, -S-, -N( RA )-, -C(=O)-O-, -C( RA )=N-, -C(=O)-, -S(=O) 2- , a divalent aromatic heterocyclic group, and a group in which two or more of these groups are bonded. A divalent linking group in which two or more alkylene groups, divalent aromatic cyclic groups, -O-, -S-, and -N( RA )- are bonded is more preferred. RA in formula (Z-1) or (Z-2) has the same meaning as RA in formula (1-1), and the preferred embodiment is also the same. The divalent aromatic alkyl ring is preferably a phenyl ring. The divalent aromatic heterocyclic group is preferably a pyrrole ring, a pyrazole ring, an imidazole ring, a triazole ring, a tetrazole ring, an isothiazole ring, an isothiazole ring, a thiazole ring, a thiadiazole ring, a thiatriazole ring, an indole ring, an indazole ring, a benzimidazole ring, a benzotriazole ring, a benzothiazole ring, a benzoselenazole ring, a benzothiadiazole ring, a pyridine ring, a pyrimidine ring, a pyridine ring, a trithiazole ring, a quinoline ring, or a pyrimidine ring. The present invention is preferably a divalent aromatic heterocyclic group obtained by removing two hydrogen atoms from a pyrazole ring, an imidazole ring, a triazole ring, an isoazole ring, an oxadiazole ring, an isothiazole ring, a thiazole ring, a thiadiazole ring, a thiatriazole ring, a pyridine ring, a pyrimidine ring, a pyridine ring, a triazole ring, a quinoline ring, a quinoline ring, a furan ring or a thiophene ring.
-RA - 在式(1-1)中,RA 表示氫原子、烷基或芳基,氫原子、碳數1~4的烷基或苯基為較佳,氫原子為更佳。 -RA- In formula (1-1), RA represents a hydrogen atom, an alkyl group or an aryl group, preferably a hydrogen atom, an alkyl group having 1 to 4 carbon atoms or a phenyl group, and more preferably a hydrogen atom.
-R1 - 在式(1-1)中,R1 表示氫原子或甲基,氫原子為更佳。-R 1 - In formula (1-1), R 1 represents a hydrogen atom or a methyl group, and a hydrogen atom is more preferred.
-m- 在式(1-1)中,m表示2~6的整數,2~4的整數為較佳,2或3為更佳。-m- In formula (1-1), m represents an integer from 2 to 6, preferably an integer from 2 to 4, and more preferably 2 or 3.
在特定聚合性化合物中,sp3 碳與Z中的除氫原子以外的所有原子數的比例為0.2~0.4為較佳。 其中,sp3 碳與Z中的除氫原子以外的所有原子數的比例係藉由“Z中包含之sp3 碳數/Z中的除氫原子以外的所有原子數”算出的值。In the specific polymerizable compound, the ratio of sp3 carbon to the number of all atoms excluding hydrogen atoms in Z is preferably 0.2 to 0.4. The ratio of sp3 carbon to the number of all atoms excluding hydrogen atoms in Z is a value calculated by "the number of sp3 carbons included in Z/the number of all atoms excluding hydrogen atoms in Z".
〔分子量〕 由式(1-1)表示之化合物的分子量例如考慮環化溫度、揮發性等來確定即可,200以上為較佳,250以上為更佳,300以上為更佳,400以上為進一步較佳。作為上限,並無特別限定,2,000以下為較佳。[Molecular weight] The molecular weight of the compound represented by formula (1-1) can be determined by considering the cyclization temperature, volatility, etc., preferably 200 or more, more preferably 250 or more, more preferably 300 or more, and even more preferably 400 or more. There is no particular upper limit, but 2,000 or less is preferred.
〔具體例〕 作為特定聚合性化合物,可舉出下述化合物,但並不限定於此。 [化學式19] [化學式20] [化學式21] [Specific Examples] The following compounds can be cited as specific polymerizable compounds, but are not limited thereto. [Chemical Formula 19] [Chemical formula 20] [Chemical formula 21]
〔合成方法〕 例如藉由下述方法合成特定聚合性化合物。 例如,(B-1)~(B-5)、(B-8)或(B-12)等化合物可藉由使多價巰基化合物與鹵代甲基苯乙烯進行反應等公知的硫醚化反應來獲得。 (B-6)、(B-7)、(B-9)或(B-11)等化合物可藉由使多元醇化合物與鹵代甲基苯乙烯或鹵素化苯乙烯進行反應等公知的醚化反應來獲得。 (B-10)等化合物可藉由使多元醇化合物與乙烯基苯甲酸鹵化物進行反應等公知的酯化反應來獲得。[Synthesis method] For example, the specific polymerizable compound can be synthesized by the following method. For example, compounds such as (B-1) to (B-5), (B-8) or (B-12) can be obtained by a known thioetherification reaction such as a reaction between a polyvalent alkyl compound and halogenated methylstyrene. Compounds such as (B-6), (B-7), (B-9) or (B-11) can be obtained by a known etherification reaction such as a reaction between a polyol compound and halogenated methylstyrene or halogenated styrene. Compounds such as (B-10) can be obtained by a known esterification reaction such as a reaction between a polyol compound and a vinyl benzoic acid halide.
〔含量〕 從提高硬化性組成物的保存穩定性及所獲得之硬化膜的斷裂伸長率等觀點考慮,特定聚合性化合物的含量相對於硬化性樹脂組成物的總固體成分為0.005~50質量%為較佳。下限為0.05質量%以上為更佳,0.5質量%以上為進一步較佳,1質量%以上為特佳。 從硬化膜的機械特性的觀點考慮,上述含量的上限為40質量%以下為更佳,30質量%以下為進一步較佳,20質量%以下為特佳。 本發明的硬化性樹脂組成物可以僅包含1種特定聚合性化合物,亦可以包含2種以上。當包含2種以上時,合計量成為上述範圍為較佳。[Content] From the perspective of improving the storage stability of the curable composition and the elongation at break of the obtained cured film, the content of the specific polymerizable compound is preferably 0.005 to 50% by mass relative to the total solid content of the curable resin composition. The lower limit is more preferably 0.05% by mass, more preferably 0.5% by mass, and particularly preferably 1% by mass. From the perspective of the mechanical properties of the cured film, the upper limit of the above content is more preferably 40% by mass, more preferably 30% by mass, and particularly preferably 20% by mass. The curable resin composition of the present invention may contain only one specific polymerizable compound or two or more. When two or more are contained, it is preferred that the total amount be within the above range.
<鎓鹽> 本發明的硬化性樹脂組成物包含鎓鹽為較佳。 鎓鹽的種類等並無特別限定,可較佳地舉出銨鹽、亞胺鹽、鋶鹽、錪鹽或鏻鹽。 其中,從熱穩定性高的觀點考慮,銨鹽或亞胺鹽為較佳,從與聚合物的相溶性的觀點考慮,鋶鹽、錪鹽或鏻鹽為較佳。<Onium salt> The curable resin composition of the present invention preferably contains an onium salt. The type of onium salt is not particularly limited, and preferably includes ammonium salts, imide salts, cobalt salts, iodine salts, or phosphonium salts. Among them, ammonium salts or imide salts are preferred from the viewpoint of high thermal stability, and cobalt salts, iodine salts, or phosphonium salts are preferred from the viewpoint of compatibility with polymers.
又,鎓鹽係具有鎓結構之陽離子與陰離子的鹽,上述陽離子與陰離子可以經由共價鍵鍵結,亦可以不經由共價鍵鍵結。 亦即,鎓鹽可以為在同一分子結構內具有陽離子部和陰離子部之分子內鹽,亦可以為分別係不同分子的陽離子分子與陰離子分子進行離子鍵結之分子間鹽,分子間鹽為較佳。又,在本發明的硬化性樹脂組成物中,上述陽離子部或陽離子分子與上述陰離子部或陰離子分子可以藉由離子鍵鍵結,亦可以解離。 作為鎓鹽中的陽離子,銨陽離子、吡啶鎓陽離子、鋶陽離子、錪陽離子或鏻陽離子為較佳,選自包括四烷基銨陽離子、鋶陽離子及錪陽離子之群組中之至少1種陽離子為更佳。Furthermore, the onium salt is a salt of a cation and anion having an onium structure, and the cation and anion may be bonded by covalent bonding or not. That is, the onium salt may be an intramolecular salt having a cationic part and an anionic part in the same molecular structure, or an intermolecular salt having ionic bonding between cationic molecules and anionic molecules of different molecules, and an intermolecular salt is preferred. Furthermore, in the curable resin composition of the present invention, the cationic part or cationic molecule and the anionic part or anionic molecule may be bonded by ionic bonding or may be dissociated. As the cation in the onium salt, an ammonium cation, a pyridinium cation, a coronium cation, an iodine cation or a phosphonium cation is preferred, and at least one cation selected from the group consisting of tetraalkylammonium cations, coronium cations and iodine cations is more preferred.
本發明中使用的鎓鹽亦可以為後述之熱鹼產生劑。 熱鹼產生劑表示藉由加熱產生鹼之化合物,例如,可舉出若加熱至40℃以上則產生鹼之化合物等。The onium salt used in the present invention may also be a thermal alkali generator described below. The thermal alkali generator refers to a compound that generates an alkali by heating, and for example, a compound that generates an alkali when heated to 40°C or higher can be cited.
〔銨鹽〕 在本發明中,銨鹽表示銨陽離子與陰離子的鹽。[Ammonium salt] In the present invention, ammonium salt refers to a salt of ammonium cations and anions.
-銨陽離子- 作為銨陽離子,第四銨陽離子為較佳。 又,作為銨陽離子,由下述式(101)表示之陽離子為較佳。 [化學式22] 在式(101)中,R1 ~R4 分別獨立地表示氫原子或烴基,R1 ~R4 中的至少2個可以分別鍵結而形成環。-Ammonium cation- As the ammonium cation, the fourth ammonium cation is preferred. Furthermore, as the ammonium cation, the cation represented by the following formula (101) is preferred. [Chemical formula 22] In formula (101), R 1 to R 4 each independently represents a hydrogen atom or a hydrocarbon group, and at least two of R 1 to R 4 may be bonded to form a ring.
在式(101)中,R1 ~R4 分別獨立為烴基為較佳,烷基或芳基為更佳,碳數1~10的烷基或碳數6~12的芳基為進一步較佳。R1 ~R4 可具有取代基,作為取代基,可舉出羥基、芳基、烷氧基、芳氧基、芳基羰基、烷基羰基、烷氧基羰基、芳氧基羰基、醯氧基等。 R1 ~R4 中的至少2個分別鍵結而形成環時,上述環可以包含雜原子。作為上述雜原子,可舉出氮原子。In formula (101), R 1 to R 4 are each independently preferably a alkyl group, more preferably an alkyl group or an aryl group, and further preferably an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 12 carbon atoms. R 1 to R 4 may have a substituent, and examples of the substituent include a hydroxyl group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an acyloxy group. When at least two of R 1 to R 4 are independently bonded to form a ring, the ring may contain a heteroatom. Examples of the heteroatom include a nitrogen atom.
銨陽離子由下述式(Y1-1)及(Y1-2)中的任1個表示為較佳。 [化學式23] The ammonium cation is preferably represented by any one of the following formulas (Y1-1) and (Y1-2). [Chemical Formula 23]
在式(Y1-1)及(Y1-2)中,R101 表示n價有機基團,R1 的含義與式(101)中的R1 相同,Ar101 及Ar102 分別獨立地表示芳基,n表示1以上的整數。 在式(Y1-1)中,R101 係脂肪族烴、芳香族烴或從該等所鍵結之結構去除n個氫原子之基團為較佳,碳數2~30的飽和脂肪族烴、從苯或萘去除n個氫原子之基團為更佳。 在式(Y1-1)中,n為1~4為較佳,1或2為更佳,1為進一步較佳。 在式(Y1-2)中,Ar101 及Ar102 分別獨立為苯基或萘基為較佳,苯基為更佳。In formula (Y1-1) and (Y1-2), R 101 represents an n-valent organic group, R 1 has the same meaning as R 1 in formula (101), Ar 101 and Ar 102 each independently represent an aryl group, and n represents an integer greater than 1. In formula (Y1-1), R 101 is preferably an aliphatic hydrocarbon, an aromatic hydrocarbon, or a group obtained by removing n hydrogen atoms from the structure to which they are bonded, and more preferably a saturated aliphatic hydrocarbon having 2 to 30 carbon atoms, or a group obtained by removing n hydrogen atoms from benzene or naphthalene. In formula (Y1-1), n is preferably 1 to 4, more preferably 1 or 2, and even more preferably 1. In formula (Y1-2), Ar 101 and Ar 102 each independently represent preferably a phenyl group or a naphthyl group, and more preferably a phenyl group.
-陰離子- 作為銨鹽中的陰離子,選自羧酸根陰離子、苯酚陰離子、磷酸根陰離子及硫酸根陰離子中的1種為較佳,從兼顧鹽的穩定性和熱分解性的理由考慮,羧酸根陰離子為更佳。亦即,銨鹽係銨陽離子與羧酸根陰離子的鹽為更佳。 羧酸根陰離子係具有2個以上的羧基之2價以上的羧酸的陰離子為較佳,2價羧酸的陰離子為更佳。根據該態樣,能夠進一步提高硬化性樹脂組成物的穩定性、硬化性及顯影性。尤其,藉由使用2價羧酸的陰離子,能夠進一步提高硬化性樹脂組成物的穩定性、硬化性及顯影性。-Anions- As the anion in the ammonium salt, one selected from the group consisting of carboxylate anions, phenol anions, phosphate anions, and sulfate anions is preferred, and carboxylate anions are more preferred from the perspective of both stability and thermal decomposition of the salt. That is, the ammonium salt is preferably a salt of ammonium cation and carboxylate anions. The carboxylate anion is preferably an anion of a divalent or higher carboxylic acid having two or more carboxyl groups, and an anion of a divalent carboxylic acid is more preferred. According to this aspect, the stability, curability, and developability of the curable resin composition can be further improved. In particular, by using anions of divalent carboxylic acids, the stability, curability, and developing properties of the curable resin composition can be further improved.
羧酸根陰離子由下述式(X1)表示為較佳。 [化學式24] 在式(X1)中,EWG表示拉電子基團。The carboxylate anion is preferably represented by the following formula (X1). [Chemical Formula 24] In formula (X1), EWG represents an electron-withdrawing group.
本實施形態中拉電子基團係指哈密特取代基常數σm表示正的值者。其中,σm在都野雄甫總說、Journal of Synthetic Organic Chemistry, Japan第23卷第8號(1965)p.631-642中有詳細說明。此外,本實施形態中的拉電子基團並不限定於上述文獻中所記載之取代基。 作為σm表示正的值之取代基的例子,可舉出CF3 基(σm=0.43)、CF3 C(=O)基(σm=0.63)、HC≡C基(σm=0.21)、CH2 =CH基(σm=0.06)、Ac基(σm=0.38)、MeOC(=O)基(σm=0.37)、MeC(=O)CH=CH基(σm=0.21)、PhC(=O)基(σm=0.34)、H2 NC(=O)CH2 基(σm=0.06)等。此外,Me表示甲基,Ac表示乙醯基,Ph表示苯基。(以下,相同)。In the present embodiment, the electron-withdrawing group refers to a group whose Hammett substituent constant σm represents a positive value. σm is described in detail in Yufu Mitsuno's General Commentary, Journal of Synthetic Organic Chemistry, Japan, Vol. 23, No. 8 (1965), p. 631-642. In addition, the electron-withdrawing group in the present embodiment is not limited to the substituents described in the above literature. Examples of substituents in which σm represents a positive value include CF 3 group (σm=0.43), CF 3 C (=O) group (σm=0.63), HC≡C group (σm=0.21), CH 2 =CH group (σm=0.06), Ac group (σm=0.38), MeOC (=O) group (σm=0.37), MeC (=O) CH=CH group (σm=0.21), PhC (=O) group (σm=0.34), H 2 NC (=O) CH 2 group (σm=0.06), etc. In addition, Me represents a methyl group, Ac represents an acetyl group, and Ph represents a phenyl group. (The same shall apply hereinafter).
EWG係由下述式(EWG-1)~(EWG-6)表示之基團為較佳。 [化學式25] 在式(EWG-1)~(EWG-6)中,Rx1 ~Rx3 分別獨立地表示氫原子、烷基、烯基、芳基、羥基或羧基,Ar表示芳香族基。EWG is preferably a group represented by the following formula (EWG-1) to (EWG-6). [Chemical Formula 25] In formulae (EWG-1) to (EWG-6), R x1 to R x3 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, a hydroxyl group or a carboxyl group, and Ar represents an aromatic group.
在本發明中,羧酸根陰離子由下述式(XA)表示為較佳。 [化學式26] 在式(XA)中,L10 表示單鍵或選自包括伸烷基、伸烯基、芳香族基、-NRX -及該等的組合中的2價連結基,RX 表示氫原子、烷基、烯基或芳基。In the present invention, the carboxylate anion is preferably represented by the following formula (XA). [Chemical Formula 26] In formula (XA), L 10 represents a single bond or a divalent linking group selected from an alkylene group, an alkenylene group, an aromatic group, -NR X -, and a combination thereof, and RX represents a hydrogen atom, an alkyl group, an alkenyl group, or an aryl group.
作為羧酸根陰離子的具體例,可舉出順丁烯二酸根陰離子、鄰苯二甲酸根陰離子、N-苯基亞胺基二乙酸根陰離子及草酸根陰離子。Specific examples of the carboxylate anion include a maleate anion, a phthalate anion, an N-phenyliminodiacetate anion and an oxalate anion.
從特定前驅物的環化容易在低溫下進行且容易提高硬化性樹脂組成物的保存穩定性的觀點考慮,本發明中的鎓鹽包含銨陽離子作為陽離子且上述鎓鹽包含共軛酸的pKa(pKaH)為2.5以下的陰離子作為陰離子為較佳,包含1.8以下的陰離子為更佳。 上述pKa的下限並無特別限定,從所產生之鹼不易中和且改善特定前驅物等的環化效率的觀點考慮,-3以上為較佳,-2以上為更佳。 作為上述pKa,能夠參考Determination of Organic Structures by Physical Methods(著者:Brown,H.C.,McDaniel,D.H.,Hafliger,O.,Nachod,F.C.;編著:Braude,E.A.,Nachod, F.C.;Academic Press,New York,1955)或Data for Biochemical Research(著者:Dawson,R.M.C.et al;Oxford,Clarendon Press,1959)中記載之值。關於未記載於該等文獻之化合物,使用利用ACD/pKa(ACD/Labs製)的軟體並藉由結構式算出的值。From the viewpoint that the cyclization of the specific precursor is easy to proceed at low temperature and the storage stability of the curable resin composition is easy to improve, the onium salt in the present invention contains ammonium cations as cations and the onium salt contains anions with a pKa (pKaH) of 2.5 or less of the conjugated acid as anions. It is more preferable to contain anions with a pKa of 1.8 or less. The lower limit of the above pKa is not particularly limited. From the viewpoint that the generated base is not easily neutralized and the cyclization efficiency of the specific precursor is improved, -3 or more is preferred, and -2 or more is more preferred. As the pKa, the values described in Determination of Organic Structures by Physical Methods (author: Brown, H.C., McDaniel, D.H., Hafliger, O., Nachod, F.C.; editor: Braude, E.A., Nachod, F.C.; Academic Press, New York, 1955) or Data for Biochemical Research (author: Dawson, R.M.C. et al; Oxford, Clarendon Press, 1959) can be referred to. For compounds not described in these references, values calculated from the structural formula using ACD/pKa (manufactured by ACD/Labs) software were used.
作為銨鹽的具體例,能夠舉出以下的化合物,但本發明並不限定於此。 [化學式27] As specific examples of ammonium salts, the following compounds can be cited, but the present invention is not limited thereto. [Chemical Formula 27]
〔亞胺鹽〕 在本發明中,亞胺鹽表示亞胺陽離子與陰離子的鹽。作為陰離子,可例示與上述銨鹽中的陰離子相同者,較佳態樣亦相同。[Imine salt] In the present invention, the imine salt refers to a salt of an imine cation and an anion. Examples of the anion include the same anions as those in the above-mentioned ammonium salts, and the preferred embodiments are also the same.
-亞胺陽離子- 作為亞胺陽離子,吡啶鎓陽離子為較佳。 又,作為亞胺陽離子,由下述式(102)表示之陽離子亦較佳。 [化學式28] -Imine cation- As the imine cation, pyridinium cation is preferred. Also, as the imine cation, a cation represented by the following formula (102) is preferred. [Chemical Formula 28]
在式(102)中,R5 及R6 分別獨立地表示氫原子或烴基,R7 表示烴基,R5 ~R7 中的至少2個可以分別鍵結而形成環。 在式(102)中,R5 及R6 的含義與上述式(101)中的R1 ~R4 相同,較佳態樣亦相同。 在式(102)中,R7 與R5 及R6 中的至少一個鍵結而形成環為較佳。上述環可以包含雜原子。作為上述雜原子,可舉出氮原子。又,作為上述環,吡啶環為較佳。In formula (102), R5 and R6 each independently represent a hydrogen atom or a alkyl group, R7 represents a alkyl group, and at least two of R5 to R7 may be bonded to form a ring. In formula (102), the meanings of R5 and R6 are the same as those of R1 to R4 in formula (101), and preferred embodiments are also the same. In formula (102), it is preferred that R7 is bonded to at least one of R5 and R6 to form a ring. The ring may contain a heteroatom. As the heteroatom, a nitrogen atom may be cited. In addition, as the ring, a pyridine ring is preferred.
亞胺陽離子係由下述式(Y1-3)~(Y1-5)中的任1個表示者為較佳。 [化學式29] 在式(Y1-3)~(Y1-5)中,R101 表示n價有機基團,R5 的含義與式(102)中的R5 相同,R7 的含義與式(102)中的R7 相同,n及m表示1以上的整數。 在式(Y1-3)中,R101 係脂肪族烴、芳香族烴或從該等所鍵結之結構去除n個氫原子之基團為較佳,碳數2~30的飽和脂肪族烴、從苯或萘去除n個氫原子之基團為更佳。 在式(Y1-3)中,n為1~4為較佳,1或2為更佳,1為進一步較佳。 在式(Y1-5)中,m為0~4為較佳,1或2為更佳,1為進一步較佳。The imide cation is preferably represented by any one of the following formulas (Y1-3) to (Y1-5). [Chemical Formula 29] In formula (Y1-3) to (Y1-5), R101 represents an n-valent organic group, R5 has the same meaning as R5 in formula (102), R7 has the same meaning as R7 in formula (102), and n and m represent integers greater than 1. In formula (Y1-3), R101 is preferably an aliphatic hydrocarbon, an aromatic hydrocarbon, or a group obtained by removing n hydrogen atoms from the structure to which they are bonded, and more preferably a saturated aliphatic hydrocarbon having 2 to 30 carbon atoms, or a group obtained by removing n hydrogen atoms from benzene or naphthalene. In formula (Y1-3), n is preferably 1 to 4, more preferably 1 or 2, and more preferably 1. In formula (Y1-5), m is preferably 0 to 4, more preferably 1 or 2, and more preferably 1.
作為亞胺鹽的具體例,能夠舉出以下化合物,但本發明並不限定於此。 [化學式30] As specific examples of imine salts, the following compounds can be cited, but the present invention is not limited thereto. [Chemical Formula 30]
〔鋶鹽〕 在本發明中,鋶鹽表示鋶陽離子與陰離子的鹽。作為陰離子,可例示與上述銨鹽中的陰離子相同者,較佳態樣亦相同。[Zirconium salt] In the present invention, the zinc salt refers to a salt of zinc cation and anion. Examples of the anion include the same anions as those in the above-mentioned ammonium salt, and the preferred embodiments are also the same.
-鋶陽離子- 作為鋶陽離子,第三鋶陽離子為較佳,三芳基鋶陽離子為更佳。 又,作為鋶陽離子,由下述式(103)表示之陽離子為較佳。 [化學式31] - Copper cation - As the copper cation, a third copper cation is preferred, and a triaryl copper cation is more preferred. Furthermore, as the copper cation, a cation represented by the following formula (103) is preferred. [Chemical Formula 31]
在式(103)中,R8 ~R10 分別獨立地表示烴基。 R8 ~R10 分別獨立為烷基或芳基為較佳,碳數1~10的烷基或碳數6~12的芳基為更佳,碳數6~12的芳基為進一步較佳,苯基為進一步較佳。 R8 ~R10 可具有取代基,作為取代基的例子,可舉出羥基、芳基、烷氧基、芳氧基、芳基羰基、烷基羰基、烷氧基羰基、芳氧基羰基、醯氧基等。其中,作為取代基,具有烷基或烷氧基為較佳,具有支鏈烷基或烷氧基為更佳,具有碳數3~10的支鏈烷基或碳數1~10的烷氧基為進一步較佳。 R8 ~R10 可以為同一基團,亦可以為不同的基團,從合成適性上的觀點考慮,同一基團為較佳。In formula (103), R 8 to R 10 each independently represents a alkyl group. R 8 to R 10 each independently represents an alkyl group or an aryl group, preferably an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 12 carbon atoms, more preferably an aryl group having 6 to 12 carbon atoms, and more preferably a phenyl group. R 8 to R 10 may have a substituent, and examples of the substituent include a hydroxyl group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an acyloxy group. Among them, as a substituent, an alkyl group or an alkoxy group is preferred, a branched alkyl group or an alkoxy group is more preferred, and a branched alkyl group having 3 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms is further preferred. R 8 to R 10 may be the same group or different groups. From the viewpoint of synthetic suitability, it is preferred that they are the same group.
作為鋶鹽的具體例,能夠舉出以下化合物,但本發明並不限定於此。 [化學式32] As specific examples of the cobalt salt, the following compounds can be cited, but the present invention is not limited thereto. [Chemical Formula 32]
〔錪鹽〕 在本發明中,錪鹽表示錪陽離子與陰離子的鹽。作為陰離子,可例示與上述銨鹽中的陰離子相同者,較佳態樣亦相同。[Iodine salt] In the present invention, an iodine salt refers to a salt of an iodine cation and an anion. Examples of the anion include the same anions as those in the above-mentioned ammonium salt, and the preferred embodiment is also the same.
-錪陽離子- 作為錪陽離子,二芳基錪陽離子為較佳。 又,作為錪陽離子,由下述式(104)表示之陽離子為較佳。 [化學式33] -Ion cation- As the iodine cation, a diaryl iodine cation is preferred. Also, as the iodine cation, a cation represented by the following formula (104) is preferred. [Chemical Formula 33]
在式(104)中,R11 及R12 分別獨立地表示烴基。 R11 及R12 分別獨立為烷基或芳基為較佳,碳數1~10的烷基或碳數6~12的芳基為更佳,碳數6~12的芳基為進一步較佳,苯基為進一步較佳。 R11 及R12 可具有取代基,作為取代基,可舉出羥基、芳基、烷氧基、芳氧基、芳基羰基、烷基羰基、烷氧基羰基、芳氧基羰基、醯氧基等。其中,作為取代基,具有烷基或烷氧基為較佳,具有支鏈烷基或烷氧基為更佳,具有碳數3~10的支鏈烷基或碳數1~10的烷氧基為進一步較佳。 R11 及R12 可以為同一基團,亦可以為不同的基團,從合成適性上的觀點考慮,同一基團為較佳。In formula (104), R 11 and R 12 each independently represent a alkyl group. R 11 and R 12 each independently represent an alkyl group or an aryl group, preferably an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 12 carbon atoms, more preferably an aryl group having 6 to 12 carbon atoms, and more preferably a phenyl group. R 11 and R 12 may have a substituent, and examples of the substituent include a hydroxyl group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an acyloxy group. Among them, as a substituent, an alkyl group or an alkoxy group is preferred, a branched alkyl group or an alkoxy group is more preferred, and a branched alkyl group having 3 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms is further preferred. R 11 and R 12 may be the same group or different groups. From the perspective of synthetic suitability, it is preferred that they are the same group.
作為錪鹽的具體例,能夠舉出以下化合物,但本發明並不限定於此。 [化學式34] As specific examples of iodine salts, the following compounds can be cited, but the present invention is not limited thereto. [Chemical Formula 34]
〔鏻鹽〕 在本發明中,鏻鹽表示鏻陽離子與陰離子的鹽。作為陰離子,可例示與上述銨鹽中的陰離子相同者,較佳態樣亦相同。[Phosphonium salt] In the present invention, phosphonium salt means a salt of a phosphonium cation and an anion. Examples of the anion include the same anions as those in the above-mentioned ammonium salts, and the preferred embodiments are also the same.
-鏻陽離子- 作為鏻陽離子,第四鏻陽離子為較佳,可舉出四烷基鏻陽離子、三芳基單烷基鏻陽離子等。 又,作為鏻陽離子,由下述式(105)表示之陽離子為較佳。 [化學式35] -Phosphonium cation- As the phosphonium cation, a tetraalkylphosphonium cation is preferred, and examples thereof include a tetraalkylphosphonium cation and a triarylmonoalkylphosphonium cation. In addition, as the phosphonium cation, a cation represented by the following formula (105) is preferred. [Chemical formula 35]
在式(105)中,R13 ~R16 分別獨立地表示氫原子或烴基。 R13 ~R16 分別獨立為烷基或芳基為較佳,碳數1~10的烷基或碳數6~12的芳基為更佳,碳數6~12的芳基為進一步較佳,苯基為進一步較佳。 R13 ~R16 可具有取代基,作為取代基,可舉出羥基、芳基、烷氧基、芳氧基、芳基羰基、烷基羰基、烷氧基羰基、芳氧基羰基、醯氧基等。其中,作為取代基,具有烷基或烷氧基為較佳,具有支鏈烷基或烷氧基為更佳,具有碳數3~10的支鏈烷基或碳數1~10的烷氧基為進一步較佳。 R13 ~R16 可以為同一基團,亦可以為不同的基團,從合成適性上的觀點考慮,同一基團為較佳。In formula (105), R 13 to R 16 each independently represent a hydrogen atom or a alkyl group. R 13 to R 16 each independently represent an alkyl group or an aryl group, preferably an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 12 carbon atoms, more preferably an aryl group having 6 to 12 carbon atoms, and more preferably a phenyl group. R 13 to R 16 may have a substituent, and examples of the substituent include a hydroxyl group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an acyloxy group. Among them, as the substituent, an alkyl group or an alkoxy group is preferred, a branched alkyl group or an alkoxy group is more preferred, and a branched alkyl group having 3 to 10 carbon atoms or an alkoxy group having 1 to 10 carbon atoms is further preferred. R 13 to R 16 may be the same group or different groups. From the viewpoint of synthetic suitability, it is preferred that they are the same group.
作為鏻鹽的具體例,能夠舉出以下化合物,但本發明並不限定於此。 [化學式36] As specific examples of phosphonium salts, the following compounds can be cited, but the present invention is not limited thereto. [Chemical Formula 36]
本發明的硬化性樹脂組成物包含鎓鹽時,鎓鹽的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~50質量%為較佳。下限為0.5質量%以上為更佳,0.85質量%以上為進一步較佳,1質量%以上為再進一步較佳。上限為30質量%以下為更佳,20質量%以下為進一步較佳,10質量%以下為再進一步較佳,可以為5質量%以下,亦可以為4質量%以下。 鎓鹽能夠使用1種或2種以上。使用2種以上時,合計量為上述範圍為較佳。When the curable resin composition of the present invention contains an onium salt, the content of the onium salt is preferably 0.1 to 50 mass % relative to the total solid content of the curable resin composition of the present invention. The lower limit is preferably 0.5 mass % or more, 0.85 mass % or more is further preferred, and 1 mass % or more is further preferred. The upper limit is preferably 30 mass % or less, 20 mass % or less is further preferred, and 10 mass % or less is further preferred. It can be 5 mass % or less, and can also be 4 mass % or less. One or more onium salts can be used. When two or more are used, the total amount is preferably within the above range.
<熱鹼產生劑> 本發明的硬化性樹脂組成物可以包含熱鹼產生劑。 熱鹼產生劑可以為符合上述鎓鹽之化合物,亦可以為除上述鎓鹽以外的其他熱鹼產生劑。 作為其他熱鹼產生劑,可舉出非離子系熱鹼產生劑。 作為非離子系熱鹼產生劑,可舉出由式(B1)或式(B2)表示之化合物。 [化學式37] <Thermoalkali generator> The curable resin composition of the present invention may contain a thermoalkali generator. The thermoalkali generator may be a compound that meets the above-mentioned onium salt, or may be another thermoalkali generator other than the above-mentioned onium salt. As another thermoalkali generator, a non-ionic thermoalkali generator may be mentioned. As a non-ionic thermoalkali generator, a compound represented by formula (B1) or formula (B2) may be mentioned. [Chemical Formula 37]
在式(B1)及式(B2)中,Rb1 、Rb2 及Rb3 分別獨立為不具有第三胺結構之有機基團、鹵素原子或氫原子。其中,Rb1 及Rb2 不會同時成為氫原子。又,Rb1 、Rb2 及Rb3 均不具有羧基。此外,在本說明書中,第三胺結構係指3價氮原子的3個鍵結鍵均與烴系的碳原子進行共價鍵結之結構。因此,在所鍵結之碳原子係形成羰基之碳原子時,亦即在與氮原子一同形成醯胺基時,不限於此。In formula (B1) and formula (B2), Rb1 , Rb2 and Rb3 are independently an organic group, a halogen atom or a hydrogen atom that does not have a tertiary amine structure. However, Rb1 and Rb2 will not be hydrogen atoms at the same time. Moreover, Rb1 , Rb2 and Rb3 do not have a carboxyl group. In addition, in this specification, the tertiary amine structure refers to a structure in which the three bonds of the trivalent nitrogen atom are covalently bonded to the carbon atom of the hydrocarbon system. Therefore, when the carbon atom to which the bond is formed is a carbon atom that forms a carbonyl group, that is, when it forms an amide group together with the nitrogen atom, it is not limited to this.
式(B1)、(B2)中,Rb1 、Rb2 及Rb3 中的至少一個包含環狀結構為較佳,至少2個包含環狀結構為更佳。作為環狀結構,可以為單環及縮合環中的任1個,單環或2個單環縮合的縮合環為較佳。單環係5員環或6員環為較佳,6員環為較佳。單環係環己烷環及苯環為較佳,環己烷環為更佳。In formula (B1) and (B2), at least one of Rb1 , Rb2 and Rb3 preferably has a cyclic structure, and at least two of them more preferably have a cyclic structure. The cyclic structure may be either a monocyclic ring or a condensed ring, and a monocyclic ring or a condensed ring of two monocyclic rings is preferred. The monocyclic ring is preferably a 5-membered ring or a 6-membered ring, and a 6-membered ring is preferred. The monocyclic ring is preferably a cyclohexane ring and a benzene ring, and a cyclohexane ring is more preferred.
更具體而言,Rb1 及Rb2 係氫原子、烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)或芳烷基(碳數7~25為較佳,7~19為更佳,7~12為進一步較佳)為較佳。該等基團可以在發揮本發明的效果之範圍內具有取代基。Rb1 與Rb2 可以相互鍵結而形成環。作為所形成之環,4~7員的含氮雜環為較佳。尤其,Rb1 及Rb2 係可具有取代基之直鏈、支鏈或環狀的烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)為較佳,可具有取代基之環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)為更佳,可具有取代基之環己基為進一步較佳。More specifically, Rb1 and Rb2 are preferably hydrogen atoms, alkyl groups (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms), alkenyl groups (preferably having 2 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms), aryl groups (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and further preferably 6 to 10 carbon atoms), or aralkyl groups (preferably having 7 to 25 carbon atoms, more preferably 7 to 19 carbon atoms, and further preferably 7 to 12 carbon atoms). These groups may have substituents within the range in which the effects of the present invention are exerted. Rb1 and Rb2 may be bonded to each other to form a ring. As the formed ring, a 4-7-membered nitrogen-containing heterocyclic ring is preferred. In particular, Rb1 and Rb2 are preferably linear, branched or cyclic alkyl groups which may have a substituent (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms), more preferably cycloalkyl groups which may have a substituent (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms), and further preferably cyclohexyl groups which may have a substituent.
作為Rb3 ,可舉出烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、烯基(碳數2~24為較佳,2~12為更佳,2~6為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)、芳烯基(碳數8~24為較佳,8~20為更佳,8~16為進一步較佳)、烷氧基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳氧基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)或芳烷氧基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)。其中,環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)、芳烯基、芳烷氧基為較佳。在發揮本發明的效果之範圍內Rb3 可進一步具有取代基。As Rb 3 , there can be mentioned alkyl (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), aryl (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), alkenyl (preferably having 2 to 24 carbon atoms, more preferably 2 to 12 carbon atoms, and more preferably 2 to 6 carbon atoms), aralkyl (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms), Aralkenyl (preferably having 8 to 24 carbon atoms, more preferably 8 to 20 carbon atoms, and more preferably 8 to 16 carbon atoms), alkoxy (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), aryloxy (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 12 carbon atoms), or aralkyloxy (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms). Among them, cycloalkyl (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), aralkenyl, and aralkyloxy are preferred. Rb3 may further have a substituent within the range in which the effects of the present invention are exerted.
由式(B1)表示之化合物係由下述式(B1-1)或下述式(B1-2)表示之化合物為較佳。 [化學式38] The compound represented by formula (B1) is preferably a compound represented by the following formula (B1-1) or the following formula (B1-2). [Chemical Formula 38]
式中,Rb11 及Rb12 和Rb31 及Rb32 的含義分別與式(B1)中的Rb1 及Rb2 相同。 Rb13 係烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),可在發揮本發明的效果之範圍內具有取代基。其中,Rb13 係芳烷基為較佳。In the formula, Rb11 and Rb12 and Rb31 and Rb32 have the same meanings as Rb1 and Rb2 in formula (B1), respectively. Rb13 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), an alkenyl group (preferably having 2 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and more preferably 3 to 12 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 12 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 12 carbon atoms), and may have a substituent within a range in which the effects of the present invention are exerted. Among them, Rb13 is preferably an aralkyl group.
Rb33 及Rb34 分別獨立為氫原子、烷基(碳數1~12為較佳,1~8為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~8為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子為較佳。 Rb33 and Rb34 are independently a hydrogen atom, an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, and more preferably 1 to 3 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 8 carbon atoms, and more preferably 2 to 3 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 11 carbon atoms), preferably a hydrogen atom.
Rb35 係烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),芳基為較佳。Rb 35 is alkyl (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and further preferably 3 to 8 carbon atoms), alkenyl (preferably having 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, and further preferably 3 to 8 carbon atoms), aryl (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and further preferably 6 to 12 carbon atoms), aralkyl (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and further preferably 7 to 12 carbon atoms), and aryl is preferred.
由式(B1-1)表示之化合物係由式(B1-1a)表示之化合物亦較佳。 [化學式39] The compound represented by formula (B1-1) is also preferably a compound represented by formula (B1-1a). [Chemical Formula 39]
Rb11 及Rb12 的含義與式(B1-1)中Rb11 及Rb12 相同。 Rb15 及Rb16 係氫原子、烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子或甲基為較佳。 Rb17 係烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),其中芳基為較佳。 Rb11 and Rb12 have the same meanings as Rb11 and Rb12 in formula (B1-1). Rb15 and Rb16 are hydrogen atoms, alkyl groups (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms), alkenyl groups (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), aryl groups (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), aralkyl groups (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and more preferably 7 to 11 carbon atoms), preferably hydrogen atoms or methyl groups. Rb 17 is alkyl (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and further preferably 3 to 8 carbon atoms), alkenyl (preferably having 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, and further preferably 3 to 8 carbon atoms), aryl (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and further preferably 6 to 12 carbon atoms), or aralkyl (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and further preferably 7 to 12 carbon atoms), wherein aryl is preferred.
非離子系熱鹼產生劑的分子量為800以下為較佳,600以下為更佳,500以下為進一步較佳。作為下限,100以上為較佳,200以上為更佳,300以上為進一步較佳。The molecular weight of the non-ionic thermal alkali generator is preferably 800 or less, more preferably 600 or less, and further preferably 500 or less. As the lower limit, it is preferably 100 or more, more preferably 200 or more, and further preferably 300 or more.
關於作為熱鹼產生劑的化合物的具體例或其他熱鹼產生劑的具體例,能夠舉出以下化合物。As specific examples of the compound as a thermoalkali generator or other specific examples of a thermoalkali generator, the following compounds can be cited.
[化學式40] [Chemical formula 40]
[化學式41] [Chemical formula 41]
[化學式42] [Chemical formula 42]
熱鹼產生劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~50質量%為較佳。下限為0.5質量%以上為更佳,1質量%以上為進一步較佳。上限為30質量%以下為更佳,20質量%以下為進一步較佳。熱鹼產生劑能夠使用1種或2種以上。使用2種以上時,合計量為上述範圍為較佳。The content of the alkali generator is preferably 0.1 to 50% by mass relative to the total solid content of the curable resin composition of the present invention. The lower limit is more preferably 0.5% by mass or more, and more preferably 1% by mass or more. The upper limit is more preferably 30% by mass or less, and more preferably 20% by mass or less. The alkali generator can be used alone or in combination. When two or more types are used, the total amount is preferably within the above range.
<光聚合起始劑> 本發明的硬化性樹脂組成物包含光聚合起始劑為較佳。 光聚合起始劑係光自由基聚合起始劑為較佳。作為光自由基聚合起始劑,並無特別限制,能夠從公知的光自由基聚合起始劑中適當選擇。例如,對紫外線區域至可見區域的光線具有感光性之光自由基聚合起始劑為較佳。又,可以為與光激發之敏化劑產生一些作用,並生成活性自由基之活性劑。<Photopolymerization initiator> The curable resin composition of the present invention preferably contains a photopolymerization initiator. The photopolymerization initiator is preferably a photoradical polymerization initiator. There is no particular limitation on the photoradical polymerization initiator, and it can be appropriately selected from known photoradical polymerization initiators. For example, a photoradical polymerization initiator that is sensitive to light in the ultraviolet region to the visible region is preferred. In addition, an activator that reacts with a photoexcited sensitizer to generate active radicals can be used.
光自由基聚合起始劑至少含有1種在約300~800nm(較佳為330~500nm)的範圍內至少具有約50L·mol-1 ·cm-1 莫耳吸光係數之化合物為較佳。化合物的莫耳吸光係數能夠利用公知的方法來進行測定。例如,藉由紫外可見分光光度計(Varian公司製Cary-5 spectrophotometer),並使用乙酸乙酯溶劑而於0.01g/L的濃度下進行測定為較佳。The photo-radical polymerization initiator preferably contains at least one compound having a molar absorption coefficient of at least about 50 L·mol -1 ·cm -1 in the range of about 300 to 800 nm (preferably 330 to 500 nm). The molar absorption coefficient of the compound can be measured by a known method. For example, it is preferably measured by a UV-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian) using an ethyl acetate solvent at a concentration of 0.01 g/L.
作為光自由基聚合起始劑,能夠任意使用公知的化合物。例如,可舉出鹵化烴衍生物(例如具有三𠯤骨架之化合物、具有㗁二唑骨架之化合物、具有三鹵甲基之化合物等)、醯基氧化膦等醯基膦化合物、六芳基雙咪唑、肟衍生物等肟化合物、有機過氧化物、硫化合物、酮化合物、芳香族鎓鹽、酮肟醚、胺基苯乙酮化合物、羥基苯乙酮、偶氮系化合物、疊氮化合物、茂金屬化合物、有機硼化合物、鐵芳烴錯合物等。關於該等的詳細內容,能夠參考日本特開2016-027357號公報的0165~0182段、國際公開第2015/199219號的0138~0151段的記載,該內容編入本說明書中。As the photoradical polymerization initiator, any known compound can be used. For example, alkyl halides derivatives (e.g., compounds having a trioxane skeleton, compounds having a diazole skeleton, compounds having a trihalomethyl group, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime compounds such as oxime derivatives, organic peroxides, sulfur compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, hydroxyacetophenones, azo compounds, azide compounds, metallocene compounds, organic boron compounds, iron aromatic complexes, etc. can be cited. For the details thereof, reference can be made to paragraphs 0165 to 0182 of Japanese Patent Application Publication No. 2016-027357 and paragraphs 0138 to 0151 of International Publication No. 2015/199219, the contents of which are incorporated into this specification.
作為酮化合物,例如,可例示日本特開2015-087611號公報的0087段中記載之化合物,該內容編入本說明書中。市售品中,還可較佳地使用KAYACURE DETX(Nippon Kayaku Co.,Ltd.製)。Examples of the ketone compound include compounds described in paragraph 0087 of JP-A-2015-087611, the contents of which are incorporated herein. Among commercially available products, KAYACURE DETX (manufactured by Nippon Kayaku Co., Ltd.) can also be preferably used.
作為光自由基聚合起始劑,還能夠較佳地使用羥基苯乙酮化合物、胺基苯乙酮化合物及醯基膦化合物。更具體而言,例如,還能夠使用日本特開平10-291969號公報中所記載之胺基苯乙酮系起始劑、日本專利第4225898號中所記載之醯基氧化膦系起始劑。As the photoradical polymerization initiator, hydroxyacetophenone compounds, aminoacetophenone compounds and acylphosphine compounds can also be preferably used. More specifically, for example, aminoacetophenone-based initiators described in Japanese Patent Publication No. 10-291969 and acylphosphine oxide-based initiators described in Japanese Patent No. 4225898 can also be used.
作為羥基苯乙酮系起始劑,能夠使用IRGACURE 184(IRGACURE為註冊商標)、DAROCUR 1173、IRGACURE 500、IRGACURE-2959、IRGACURE 127(商品名:均為BASF公司製)。As the hydroxyacetophenone-based initiator, IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, and IRGACURE 127 (trade names: all manufactured by BASF) can be used.
作為胺基苯乙酮系起始劑,能夠使用作為市售品之IRGACURE 907、IRGACURE 369及IRGACURE 379(商品名:均為BASF公司製)。As the aminoacetophenone-based initiator, commercially available products such as IRGACURE 907, IRGACURE 369, and IRGACURE 379 (trade names: all manufactured by BASF Corporation) can be used.
作為胺基苯乙酮系起始劑,還能夠使用吸收極大波長與365nm或405nm等波長光源匹配之日本特開2009-191179號公報中記載之化合物。As the aminoacetophenone-based initiator, a compound described in Japanese Patent Application Laid-Open No. 2009-191179, which has an absorption maximum wavelength matching a light source of wavelength such as 365 nm or 405 nm, can also be used.
作為醯基膦系起始劑,可舉出2,4,6-三甲基苯甲醯基-二苯基-氧化膦等。又,能夠使用作為市售品之IRGACURE-819或IRGACURE-TPO(商品名:均為BASF公司製)。Examples of the acylphosphine-based initiator include 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide, etc. Commercially available products such as IRGACURE-819 and IRGACURE-TPO (trade names: both manufactured by BASF Corporation) can also be used.
作為茂金屬化合物,例示IRGACURE-784(BASF公司製)等。Examples of the metallocene compound include IRGACURE-784 (manufactured by BASF Corporation) and the like.
作為光自由基聚合起始劑,更佳為舉出肟化合物。藉由使用肟化合物,能夠進一步有效地提高曝光寬容度。肟化合物中,曝光寬容度(曝光餘量)較廣,且還作為光硬化促進劑而發揮功能,因此特佳。As the photoradical polymerization initiator, an oxime compound is more preferred. By using an oxime compound, the exposure tolerance can be further effectively improved. Among oxime compounds, the exposure tolerance (exposure margin) is wide and they also function as photohardening accelerators, so they are particularly preferred.
作為肟化合物的具體例,能夠使用日本特開2001-233842號公報中記載之化合物、日本特開2000-080068號公報中記載之化合物、日本特開2006-342166號公報中記載之化合物。Specific examples of the oxime compound include compounds described in Japanese Patent Application Laid-Open No. 2001-233842, compounds described in Japanese Patent Application Laid-Open No. 2000-080068, and compounds described in Japanese Patent Application Laid-Open No. 2006-342166.
作為較佳之肟化合物,例如可舉出下述結構的化合物、3-苯甲醯氧基亞胺基丁烷-2-酮、3-乙醯氧基亞胺基丁烷-2-酮、3-丙醯氧基亞胺基丁烷-2-酮、2-乙醯氧基亞胺基戊烷-3-酮、2-乙醯氧基亞胺基-1-苯基丙烷-1-酮、2-苯甲醯氧基亞胺基-1-苯基丙烷-1-酮、3-(4-甲苯磺醯氧基)亞胺基丁烷-2-酮以及2-乙氧基羰氧基亞胺基-1-苯基丙烷-1-酮等。在本發明的硬化性樹脂組成物中,尤其作為光自由基聚合起始劑而使用肟化合物(肟系光聚合起始劑)為較佳。肟系光聚合起始劑在分子內具有由>C=N-O-C(=O)-表示之連結基。Preferred oxime compounds include, for example, compounds having the following structures: 3-benzoyloxyiminobutane-2-one, 3-acetyloxyiminobutane-2-one, 3-propionyloxyiminobutane-2-one, 2-acetyloxyiminopentane-3-one, 2-acetyloxyimino-1-phenylpropane-1-one, 2-benzoyloxyimino-1-phenylpropane-1-one, 3-(4-toluenesulfonyloxy)iminobutane-2-one, and 2-ethoxycarbonyloxyimino-1-phenylpropane-1-one. In the curable resin composition of the present invention, it is particularly preferred to use an oxime compound (oxime-based photopolymerization initiator) as a photoradical polymerization initiator. The oxime-based photopolymerization initiator has a linking group represented by >C=N-O-C(=O)- in the molecule.
[化學式43] [Chemical formula 43]
市售品中,還可較佳地使用IRGACURE OXE 01、IRGACURE OXE 02、IRGACURE OXE 03、IRGACURE OXE 04(以上為BASF公司製)、ADEKA OPTOMER N-1919(ADEKA CORPORATION製、日本特開2012-014052號公報中所記載之光自由基聚合起始劑2)。又,能夠使用TR-PBG-304(Changzhou Tronly New Electronic Materials CO.,LTD.製)、ADEKA ARKLS NCI-831及ADEKA ARKLS NCI-930(ADEKA CORPORATION製)。又,能夠使用DFI-091(DAITO CHEMIX Co.,Ltd.製)。Among the commercial products, IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, IRGACURE OXE 04 (all manufactured by BASF), ADEKA OPTOMER N-1919 (manufactured by ADEKA CORPORATION, photoradical polymerization initiator 2 described in Japanese Patent Publication No. 2012-014052) can also be preferably used. In addition, TR-PBG-304 (manufactured by Changzhou Tronly New Electronic Materials CO., LTD.), ADEKA ARKLS NCI-831 and ADEKA ARKLS NCI-930 (manufactured by ADEKA CORPORATION) can be used. In addition, DFI-091 (manufactured by DAITO CHEMIX Co., Ltd.) can be used.
還能夠使用具有氟原子之肟化合物。作為該種肟化合物的具體例,可舉出日本特開2010-262028號公報中記載之化合物、日本特表2014-500852號公報的0345段中記載之化合物24、36~40、日本特開2013-164471號公報的0101段中記載之化合物(C-3)等。Oxime compounds having fluorine atoms can also be used. Specific examples of such oxime compounds include compounds described in JP-A-2010-262028, compounds 24, 36 to 40 described in paragraph 0345 of JP-A-2014-500852, and compound (C-3) described in paragraph 0101 of JP-A-2013-164471.
作為最佳之肟化合物,可舉出日本特開2007-269779號公報中所示出之具有特定取代基之肟化合物或日本特開2009-191061號公報中所示出之具有硫芳基之肟化合物等。As the most preferable oxime compound, there can be mentioned an oxime compound having a specific substituent as disclosed in Japanese Patent Application Laid-Open No. 2007-269779 or an oxime compound having a thioaryl group as disclosed in Japanese Patent Application Laid-Open No. 2009-191061.
從曝光靈敏度的觀點考慮,光自由基聚合起始劑係選自包括三鹵甲基三𠯤化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、苯并噻唑化合物、二苯甲酮化合物、苯乙酮化合物及其衍生物、環戊二烯基-苯-鐵錯合物及其鹽、鹵甲基㗁二唑化合物、3-芳基取代香豆素化合物之群組中之化合物為較佳。From the viewpoint of exposure sensitivity, the photoradical polymerization initiator is preferably a compound selected from the group consisting of trihalomethyl trioxane compounds, benzyl dimethyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, acyl phosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triaryl imidazole dimers, onium salt compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and derivatives thereof, cyclopentadienyl-benzene-iron complexes and salts thereof, halogenated methyl oxadiazole compounds, and 3-aryl substituted coumarin compounds.
更佳的光自由基聚合起始劑係三鹵甲基三𠯤化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、二苯甲酮化合物、苯乙酮化合物,選自包括三鹵甲基三𠯤化合物、α-胺基酮化合物、肟化合物、三芳基咪唑二聚體、二苯甲酮化合物之群組中之至少1種化合物為進一步較佳,使用茂金屬化合物或肟化合物為更進一步較佳,肟化合物為更進一步較佳。More preferred photoradical polymerization initiators are trihalogenomethyl trioxane compounds, α-amino ketone compounds, acyl phosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triaryl imidazole dimers, onium salt compounds, benzophenone compounds, and acetophenone compounds. It is further preferred to select at least one compound from the group consisting of trihalogenomethyl trioxane compounds, α-amino ketone compounds, oxime compounds, triaryl imidazole dimers, and benzophenone compounds. It is further preferred to use metallocene compounds or oxime compounds, and oxime compounds are further preferred.
又,光自由基聚合起始劑還能夠使用二苯甲酮、N,N’-四甲基-4,4’-二胺基二苯甲酮(米其勒酮(Michler’s ketone))等N,N’-四烷基-4,4’-二胺基二苯甲酮,2-苄基-2-二甲基胺基-1-(4-口末啉基苯基)-丁酮-1,2-甲基-1-[4-(甲硫基)苯基]-2-口末啉基-丙酮-1等芳香族酮、烷基蒽醌等與芳香環進行縮環而成之醌類、安息香烷基醚等安息香醚化合物、安息香、烷基安息香等安息香化合物、苄基二甲基縮酮等苄基衍生物等。又,還能夠使用由下述式(I)表示之化合物。In addition, the photoradical polymerization initiator may include benzophenone, N,N'-tetraalkyl-4,4'-diaminobenzophenone (Michler's ketone), aromatic ketones such as 2-benzyl-2-dimethylamino-1-(4-aminophenyl)-butanone-1,2-methyl-1-[4-(methylthio)phenyl]-2-amino-propanone-1, quinones obtained by condensation of an aromatic ring with an alkyl anthraquinone, benzoin ether compounds such as benzoin alkyl ether, benzoin, benzoin compounds such as alkyl benzoin, benzyl derivatives such as benzyl dimethyl ketal, etc. In addition, compounds represented by the following formula (I) may be used.
[化學式44] [Chemical formula 44]
在式(I)中,RI00 係碳數1~20的烷基、藉由1個以上的氧原子而中斷之碳數2~20的烷基、碳數1~12的烷氧基、苯基、碳數1~20的烷基、碳數1~12的烷氧基、鹵素原子、環戊基、環己基、碳數2~12的烯基、被藉由因1個以上的氧原子而中斷之碳數2~18的烷基及碳數1~4的烷基中的至少一個取代之苯基或聯苯基,RI01 係由式(II)表示之基團,或者係與RI00 相同的基團,RI02 ~RI04 各自獨立地為碳數1~12的烷基、碳數1~12的烷氧基或鹵素。In formula (I), R 100 is an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms interrupted by one or more oxygen atoms, an alkoxy group having 1 to 12 carbon atoms, a phenyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a halogen atom, a cyclopentyl group, a cyclohexyl group, an alkenyl group having 2 to 12 carbon atoms, a phenyl group substituted by at least one of an alkyl group having 2 to 18 carbon atoms interrupted by one or more oxygen atoms and an alkyl group having 1 to 4 carbon atoms, or a biphenyl group, R 101 is a group represented by formula (II), or is the same group as R 100 , and R 102 to R 104 are each independently an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen.
[化學式45] [Chemical formula 45]
式中,RI05 ~RI07 與上述式(I)的RI02 ~RI04 相同。In the formula, R I05 to R I07 are the same as R I02 to R I04 in the above formula (I).
又,光自由基聚合起始劑還能夠使用國際公開第2015/125469號的0048~0055段中記載之化合物。Furthermore, the photoradical polymerization initiator may include compounds described in paragraphs 0048 to 0055 of International Publication No. 2015/125469.
包含光聚合起始劑時,其含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為0.5~15質量%,更進一步較佳為1.0~10質量%。光聚合起始劑可以僅含有1種亦可以含有2種以上。含有2種以上的光聚合起始劑時,其合計為上述範圍為較佳。When a photopolymerization initiator is included, its content is preferably 0.1 to 30 mass %, more preferably 0.1 to 20 mass %, further preferably 0.5 to 15 mass %, and further preferably 1.0 to 10 mass % relative to the total solid content of the curable resin composition of the present invention. The photopolymerization initiator may contain only one type or two or more types. When two or more photopolymerization initiators are included, the total amount thereof is preferably within the above range.
<熱聚合起始劑> 作為聚合起始劑,本發明的硬化性樹脂組成物可包含熱聚合起始劑,尤其可包含熱自由基聚合起始劑。熱自由基聚合起始劑係藉由熱的能量而產生自由基,並起始或促進具有聚合性之化合物的聚合反應之化合物。藉由添加熱自由基聚合起始劑,能夠進行含雜環聚合物前驅物的環化,並且進行含雜環聚合物前驅物的聚合反應,因此能夠實現更高層次的耐熱化。<Thermal polymerization initiator> As a polymerization initiator, the curable resin composition of the present invention may include a thermal polymerization initiator, and in particular, may include a thermal free radical polymerization initiator. A thermal free radical polymerization initiator is a compound that generates free radicals by heat energy and initiates or promotes the polymerization reaction of a polymerizable compound. By adding a thermal free radical polymerization initiator, the heterocyclic polymer precursor can be cyclized and the polymerization reaction of the heterocyclic polymer precursor can be carried out, thereby achieving a higher level of heat resistance.
作為熱自由基聚合起始劑,具體而言,可舉出日本特開2008-063554號公報的0074~0118段中記載之化合物。Specific examples of the thermal radical polymerization initiator include compounds described in paragraphs 0074 to 0118 of JP-A-2008-063554.
含有熱自由基聚合起始劑時,其含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為5~15質量%。熱自由基聚合起始劑可以僅含有1種亦可以含有2種以上。含有2種以上的熱自由基聚合起始劑時,其合計為上述範圍為較佳。When a thermal free radical polymerization initiator is contained, its content is preferably 0.1 to 30 mass % relative to the total solid content of the curable resin composition of the present invention, more preferably 0.1 to 20 mass %, and further preferably 5 to 15 mass %. The thermal free radical polymerization initiator may be contained in one type or in two or more types. When two or more thermal free radical polymerization initiators are contained, the total amount thereof is preferably within the above range.
<聚合性化合物> 〔自由基聚合性化合物〕 本發明的硬化性樹脂組成物進一步包含聚合性化合物為較佳。 本發明中的“聚合性化合物”被定義為除符合上述特定聚合性化合物之化合物以外的聚合性化合物。 作為聚合性化合物,能夠使用自由基聚合性化合物。自由基聚合性化合物係具有自由基聚合性基團之化合物。作為自由基聚合性基團,可舉出乙烯基、烯丙基、乙烯基苯基、(甲基)丙烯醯基等具有乙烯性不飽和鍵之基團。自由基聚合性基團係(甲基)丙烯醯基為較佳,從反應性的觀點考慮,(甲基)丙烯醯氧基為更佳。<Polymerizable compound> [Free radical polymerizable compound] The curable resin composition of the present invention preferably further contains a polymerizable compound. The "polymerizable compound" in the present invention is defined as a polymerizable compound other than compounds that meet the above-mentioned specific polymerizable compound. As the polymerizable compound, a free radical polymerizable compound can be used. A free radical polymerizable compound is a compound having a free radical polymerizable group. As the free radical polymerizable group, groups having ethylenic unsaturated bonds such as vinyl, allyl, vinylphenyl, (meth)acryloyl, etc. can be cited. The free radical polymerizable group is preferably a (meth)acryloyl group, and from the viewpoint of reactivity, a (meth)acryloyloxy group is more preferred.
自由基聚合性化合物所具有之自由基聚合性基團的數量可以為1個,亦可以為2個以上,自由基聚合性化合物具有2個以上的自由基聚合性基團為較佳,具有3個以上為更佳。上限為15個以下為較佳,10個以下為更佳,8個以下為進一步較佳。The number of radical polymerizable groups possessed by the radical polymerizable compound may be 1 or 2 or more. The radical polymerizable compound preferably has 2 or more radical polymerizable groups, and more preferably has 3 or more radical polymerizable groups. The upper limit is preferably 15 or less, more preferably 10 or less, and even more preferably 8 or less.
自由基聚合性化合物的分子量為2,000以下為較佳,1,500以下為更佳,900以下為進一步較佳。自由基聚合性化合物的分子量的下限為100以上為較佳。The molecular weight of the radical polymerizable compound is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 900 or less. The lower limit of the molecular weight of the radical polymerizable compound is preferably 100 or more.
從顯影性的觀點考慮,本發明的硬化性樹脂組成物包含至少1種含有2個以上的自由基聚合性基團之2官能以上的自由基聚合性化合物為較佳,包含至少1種3官能以上的自由基聚合性化合物為更佳。又,可以為2官能自由基聚合性化合物與3官能以上的自由基聚合性化合物的混合物。例如2官能以上的聚合性單體的官能基數表示1分子中的自由基聚合性基團數為2個以上。From the viewpoint of developing properties, the curable resin composition of the present invention preferably contains at least one radically polymerizable compound having two or more radical polymerizable groups, and more preferably contains at least one radically polymerizable compound having three or more functional groups. In addition, it may be a mixture of a radically polymerizable compound having two or more functional groups and a radically polymerizable compound having three or more functional groups. For example, the number of functional groups of a polymerizable monomer having two or more functional groups means that the number of radically polymerizable groups in one molecule is two or more.
作為自由基聚合性化合物的具體例,可舉出不飽和羧酸(例如,丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、異巴豆酸、順丁烯二酸等)或其酯類、醯胺類,較佳為不飽和羧酸與多元醇化合物的酯及不飽和羧酸與多元胺化合物的醯胺類。又,還可較佳地使用具有羥基、胺基、氫硫基等親和性取代基之不飽和羧酸酯或醯胺類與單官能或多官能異氰酸酯類或環氧類的加成反應物、與單官能或多官能的羧酸的脫水縮合反應物等。又,具有異氰酸酯基或環氧基等親電子性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的加成反應物,進而具有鹵素基或甲苯磺醯氧基等脫離性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的取代反應物亦為較佳。又,作為另一例,替代上述不飽和羧酸,能夠使用被不飽和膦酸、苯乙烯等乙烯基苯衍生物、乙烯醚、烯丙醚等取代之化合物組。作為具體例,能夠參考日本特開2016-027357號公報的0113~0122段的記載,該等內容編入本說明書中。Specific examples of free radical polymerizable compounds include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.) or their esters and amides, preferably esters of unsaturated carboxylic acids and polyol compounds and amides of unsaturated carboxylic acids and polyamine compounds. In addition, addition reaction products of unsaturated carboxylic acid esters or amides having an affinity substituent such as a hydroxyl group, an amino group, or a thiohydride group with monofunctional or polyfunctional isocyanates or epoxides, and dehydration condensation reaction products with monofunctional or polyfunctional carboxylic acids, etc. can also be preferably used. Moreover, the addition reaction products of unsaturated carboxylic acid esters or amides with electrophilic substituents such as isocyanate groups or epoxy groups and monofunctional or polyfunctional alcohols, amines, and thiols, and the substitution reaction products of unsaturated carboxylic acid esters or amides with dissociative substituents such as halogen groups or tosyloxy groups and monofunctional or polyfunctional alcohols, amines, and thiols are also preferred. Moreover, as another example, instead of the above-mentioned unsaturated carboxylic acid, a compound group substituted by unsaturated phosphonic acid, vinylbenzene derivatives such as styrene, vinyl ether, allyl ether, etc. can be used. As a specific example, the description of paragraphs 0113 to 0122 of Japanese Patent Publication No. 2016-027357 can be referred to, and the contents are incorporated into this specification.
又,關於自由基聚合性化合物,在常壓下具有100℃以上的沸點的化合物亦較佳。作為其例,可舉出聚乙二醇二(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、己二醇(甲基)丙烯酸酯、三羥甲基丙烷三(丙烯醯氧基丙基)醚、三(丙烯醯氧基乙基)異三聚氰酸酯、甘油或三羥甲基乙烷等在多官能醇中加成環氧乙烷或環氧丙烷後進行(甲基)丙烯酸酯化之化合物、日本特公昭48-041708號公報、日本特公昭50-006034號公報、日本特開昭51-037193號各公報中所記載之(甲基)丙烯酸胺基甲酸酯類、日本特開昭48-064183號、日本特公昭49-043191號、日本特公昭52-030490號各公報中所記載之聚酯丙烯酸酯類,作為環氧樹脂與(甲基)丙烯酸的反應產物的環氧丙烯酸酯類等多官能的丙烯酸酯或甲基丙烯酸酯;以及該等的混合物。又,日本特開2008-292970號公報的0254~0257段中記載之化合物亦較佳。又,還能夠舉出使多官能羧酸與(甲基)丙烯酸縮水甘油酯等具有環狀醚基及乙烯性不飽和鍵之化合物進行反應而獲得的多官能(甲基)丙烯酸酯等。In addition, as for the radical polymerizable compound, a compound having a boiling point of 100°C or higher under normal pressure is also preferred. Examples thereof include polyethylene glycol di(meth)acrylate, trihydroxymethylethane tri(meth)acrylate, neopentyl glycol di(meth)acrylate, neopentyletrol tri(meth)acrylate, neopentyletrol tetra(meth)acrylate, dipentyletrol penta(meth)acrylate, dipentyletrol hexa(meth)acrylate, hexanediol (meth)acrylate, trihydroxymethylpropane tri(acryloxypropyl) ether, tri(acryloxyethyl) isocyanurate, glycerol or trihydroxymethylethane, etc., which are obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol and then (meth)acrylate. Compounds of the present invention, (meth)acrylic acid urethanes described in Japanese Patent Publication No. 48-041708, Japanese Patent Publication No. 50-006034, Japanese Patent Publication No. 51-037193, polyester acrylates described in Japanese Patent Publication No. 48-064183, Japanese Patent Publication No. 49-043191, Japanese Patent Publication No. 52-030490, epoxy acrylates as reaction products of epoxy resins and (meth)acrylic acid, and mixtures thereof. Compounds described in paragraphs 0254 to 0257 of Japanese Patent Publication No. 2008-292970 are also preferred. In addition, polyfunctional (meth)acrylates obtained by reacting a polyfunctional carboxylic acid with a compound having a cyclic ether group and an ethylenically unsaturated bond such as glycidyl (meth)acrylate can also be mentioned.
又,作為除了上述以外的較佳之自由基聚合性化合物,還能夠使用日本特開2010-160418號公報、日本特開2010-129825號公報、日本專利第4364216號公報等中所記載之具有茀環,且具有2個以上的包含乙烯性不飽和鍵的基團的化合物或卡多(cardo)樹脂。Furthermore, as a preferred radical polymerizable compound other than the above, a compound having a fluorene ring and having two or more groups containing ethylenic unsaturated bonds, or a cardo resin described in Japanese Patent Application Laid-Open No. 2010-160418, Japanese Patent Application Laid-Open No. 2010-129825, Japanese Patent Application No. 4364216, etc. can be used.
進而,作為其他例子,還能夠舉出日本特公昭46-043946號公報、日本特公平01-040337號公報、日本特公平01-040336號公報中所記載之特定的不飽和化合物、日本特開平02-025493號公報中所記載之乙烯基膦酸系化合物等。又,還能夠使用日本特開昭61-022048號公報中所記載之包含全氟烷基的化合物。進而,還能夠使用“Journal of the Adhesion Society of Japan”vol.20、No.7、300~308頁(1984年)中作為光硬化性單體及寡聚物所介紹者。Furthermore, as other examples, specific unsaturated compounds described in Japanese Patent Publication No. 46-043946, Japanese Patent Publication No. 01-040337, Japanese Patent Publication No. 01-040336, and vinylphosphonic acid compounds described in Japanese Patent Publication No. 02-025493 can be cited. In addition, compounds containing a perfluoroalkyl group described in Japanese Patent Publication No. 61-022048 can also be used. Furthermore, those introduced as photocurable monomers and oligomers in "Journal of the Adhesion Society of Japan" vol. 20, No. 7, pp. 300-308 (1984) can also be used.
除了上述以外,亦能夠較佳地使用日本特開2015-034964號公報的0048~0051段中記載之化合物、國際公開第2015/199219號的0087~0131段中記載之化合物,該等內容編入本說明書中。In addition to the above, the compounds described in paragraphs 0048 to 0051 of JP-A-2015-034964 and the compounds described in paragraphs 0087 to 0131 of WO-2015/199219 can also be preferably used, and the contents thereof are incorporated into the present specification.
又,在日本特開平10-062986號公報中作為式(1)及式(2)且與其具體例一同記載之如下化合物還能用作自由基聚合性化合物,該化合物係在多官能醇中加成環氧乙烷或環氧丙烷後進行(甲基)丙烯酸酯化而成的化合物。In addition, the following compounds described as formula (1) and formula (2) together with their specific examples in Japanese Patent Application Laid-Open No. 10-062986 can also be used as radical polymerizable compounds. These compounds are obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol and then (meth)acrylating the resulting compound.
進而,還能夠使用日本特開2015-187211號公報的0104~0131段中記載之化合物來用作自由基聚合性化合物,並將該等內容編入本說明書中。Furthermore, the compounds described in paragraphs 0104 to 0131 of JP-A-2015-187211 can also be used as the radical polymerizable compound, and these contents are incorporated into the present specification.
作為自由基聚合性化合物,二新戊四醇三丙烯酸酯(作為市售品為KAYARAD D-330;Nippon Kayaku Co.,Ltd.製)、二新戊四醇四丙烯酸酯(作為市售品為KAYARAD D-320;Nippon Kayaku Co.,Ltd.製、A-TMMT:Shin-Nakamura Chemical Co.,Ltd.製)、二新戊四醇五(甲基)丙烯酸酯(作為市售品為KAYARAD D-310;Nippon Kayaku Co.,Ltd.製)、二新戊四醇六(甲基)丙烯酸酯(作為市售品為KAYARAD DPHA;Nippon Kayaku Co.,Ltd.製、A-DPH;Shin-Nakamura Chemical Co.,Ltd.製)及該等的(甲基)丙烯醯基經由乙二醇殘基或丙二醇殘基鍵結之結構為較佳。亦能夠使用該等的寡聚物類型。As the radical polymerizable compound, dipentatriol triacrylate (commercially available as KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentatriol tetraacrylate (commercially available as KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd., A-TMMT: manufactured by Shin-Nakamura Chemical Co., Ltd.), dipentatriol penta(meth)acrylate (commercially available as KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentatriol hexa(meth)acrylate (commercially available as KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH; manufactured by Shin-Nakamura Chemical Co., Ltd.) and the structure in which the (meth)acryloyl group is bonded via an ethylene glycol residue or a propylene glycol residue is preferred. The oligomer type of the above can also be used.
作為自由基聚合性化合物的市售品,例如可舉出Sartomer Company, Inc製的作為具有4個伸乙氧基鏈之4官能丙烯酸酯之SR-494、作為具有4個乙烯氧基鏈之2官能丙烯酸甲酯之Sartomer Company, Inc製SR-209、231、239、Nippon Kayaku Co.,Ltd.製的作為具有6個伸戊氧基鏈之6官能丙烯酸酯之DPCA-60、作為具有3個異伸丁氧基鏈之3官能丙烯酸酯之TPA-330、胺基甲酸酯寡聚物UAS-10、UAB-140(NIPPON PAPER INDUSTRIES CO.,LTD.製)、NK酯M-40G、NK酯4G、NK酯M-9300、NK酯A-9300、UA-7200(Shin-Nakamura Chemical Co.,Ltd製)、DPHA-40H(Nippon Kayaku Co.,Ltd.製)、UA-306H、UA-306T、UA-306I、AH-600、T-600、AI-600(Kyoeisha chemical Co.,Ltd.製)、BLEMMER PME400(NOF CORPORATION.製)等。As commercially available products of the radical polymerizable compound, for example, SR-494 manufactured by Sartomer Company, Inc. as a tetrafunctional acrylate having four ethoxy chains, SR-209, 231, 239 manufactured by Sartomer Company, Inc. as a bifunctional methyl acrylate having four vinyloxy chains, DPCA-60 manufactured by Nippon Kayaku Co., Ltd. as a hexafunctional acrylate having six pentoxy chains, TPA-330 as a trifunctional acrylate having three isobutyloxy chains, urethane oligomers UAS-10 and UAB-140 (manufactured by NIPPON PAPER INDUSTRIES CO., LTD.), NK ester M-40G, NK ester 4G, NK ester M-9300, NK ester A-9300, UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.), DPHA-40H (Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (Kyoeisha Chemical Co., Ltd.), BLEMMER PME400 (NOF CORPORATION.), etc.
作為自由基聚合性化合物,如日本特公昭48-041708號公報、日本特開昭51-037193號公報、日本特公平02-032293號公報、日本特公平02-016765號公報中所記載之那樣的胺基甲酸酯丙烯酸酯類、日本特公昭58-049860號公報、日本特公昭56-017654號公報、日本特公昭62-039417號公報、日本特公昭62-039418號公報中所記載之具有環氧乙烷系骨架之胺基甲酸酯化合物類亦為較佳。進而,作為自由基聚合性化合物,還能夠使用日本特開昭63-277653號公報、日本特開昭63-260909號公報、日本特開平01-105238號公報中所記載之在分子內具有胺基結構或硫化物結構之化合物。As free radical polymerizable compounds, urethane acrylates such as those described in Japanese Patent Publication No. 48-041708, Japanese Patent Publication No. 51-037193, Japanese Patent Publication No. 02-032293, and Japanese Patent Publication No. 02-016765, and urethane compounds having an ethylene oxide skeleton such as those described in Japanese Patent Publication No. 58-049860, Japanese Patent Publication No. 56-017654, Japanese Patent Publication No. 62-039417, and Japanese Patent Publication No. 62-039418 are also preferred. Furthermore, as the radical polymerizable compound, compounds having an amino structure or a sulfide structure in the molecule described in Japanese Patent Application Laid-Open No. 63-277653, Japanese Patent Application Laid-Open No. 63-260909, and Japanese Patent Application Laid-Open No. 01-105238 can also be used.
自由基聚合性化合物可以為具有羧基、磷酸基等酸基之自由基聚合性化合物。具有酸基之自由基聚合性化合物中,脂肪族多羥基化合物與不飽和羧酸的酯為較佳,使脂肪族多羥基化合物的未反應的羥基與非芳香族羧酸酐反應而具有酸基之自由基聚合性化合物為更佳。特佳為使脂肪族多羥基化合物的未反應的羥基與非芳香族羧酸酐反應而具有酸基之自由基聚合性化合物中,脂肪族多羥基化合物係新戊四醇或二新戊四醇之化合物。作為市售品,例如,作為TOAGOSEI CO.,Ltd.製多元酸改質丙烯酸類寡聚物,可舉出M-510、M-520等。The free radical polymerizable compound may be a free radical polymerizable compound having an acid group such as a carboxyl group or a phosphoric acid group. Among the free radical polymerizable compounds having an acid group, esters of aliphatic polyhydroxy compounds and unsaturated carboxylic acids are preferred, and free radical polymerizable compounds having acid groups by reacting unreacted hydroxyl groups of aliphatic polyhydroxy compounds with non-aromatic carboxylic anhydrides are more preferred. Particularly preferred is a free radical polymerizable compound having an acid group by reacting unreacted hydroxyl groups of aliphatic polyhydroxy compounds with non-aromatic carboxylic anhydrides, in which the aliphatic polyhydroxy compound is a compound of neopentyl triol or dipentyl triol. As commercially available products, for example, as polyacid-modified acrylic oligomers manufactured by TOAGOSEI CO., Ltd., M-510, M-520, etc. can be cited.
具有酸基之自由基聚合性化合物的較佳之酸值為0.1~40mgKOH/g,特佳為5~30mgKOH/g。自由基聚合性化合物的酸值只要在上述範圍內,則製造上的操作性優異,進而顯影性優異。又,聚合性良好。上述酸值遵照JIS K 0070:1992的記載進行測定。The preferred acid value of the radical polymerizable compound having an acid group is 0.1 to 40 mgKOH/g, and particularly preferably 5 to 30 mgKOH/g. As long as the acid value of the radical polymerizable compound is within the above range, the operability in production is excellent, and further the developing property is excellent. In addition, the polymerizability is good. The above acid value is measured in accordance with the description of JIS K 0070:1992.
從抑制伴隨硬化膜的彈性模數控制之翹曲的觀點考慮,本發明的硬化性樹脂組成物能夠較佳地使用單官能自由基聚合性化合物來作為自由基聚合性化合物。作為單官能自由基聚合性化合物,可較佳地使用正丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、2-羥乙基(甲基)丙烯酸酯、丁氧基乙基(甲基)丙烯酸酯、卡必醇(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、芐基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、N-羥甲基(甲基)丙烯醯胺、縮水甘油基(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯等(甲基)丙烯酸衍生物、N-乙烯基吡咯啶酮、N-乙烯基己內醯胺等N-乙烯基化合物類、烯丙基縮水甘油醚、鄰苯二甲酸二烯丙酯、偏苯三酸三烯丙酯等烯丙基化合物類等。作為單官能自由基聚合性化合物,為了抑制曝光前的揮發,在常壓下具有100℃以上的沸點之化合物亦為較佳。From the viewpoint of suppressing warping accompanying control of elastic modulus of the cured film, the curable resin composition of the present invention can preferably use a monofunctional radical polymerizable compound as the radical polymerizable compound. As the monofunctional free radical polymerizable compound, (meth)acrylic acid derivatives such as n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, carbitol (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, N-hydroxymethyl (meth)acrylamide, glycidyl (meth)acrylate, polyethylene glycol mono (meth)acrylate, polypropylene glycol mono (meth)acrylate, N-vinyl compounds such as N-vinyl pyrrolidone and N-vinyl caprolactam, allyl compounds such as allyl glycidyl ether, diallyl phthalate, and triallyl trimellitate can be preferably used. As the monofunctional radical polymerizable compound, a compound having a boiling point of 100° C. or higher at normal pressure is also preferred in order to suppress volatility before exposure.
〔除了上述之自由基聚合性化合物以外的聚合性化合物〕 本發明的樹脂組成物還能夠含有除了上述之自由基聚合性化合物以外的聚合性化合物。作為除了上述之自由基聚合性化合物以外的聚合性化合物,可舉出具有羥甲基、烷氧基甲基或醯氧基甲基之化合物;環氧化合物;氧雜環丁烷化合物;苯并㗁𠯤化合物。[Polymerizable compounds other than the above-mentioned free radical polymerizable compounds] The resin composition of the present invention may also contain polymerizable compounds other than the above-mentioned free radical polymerizable compounds. Examples of polymerizable compounds other than the above-mentioned free radical polymerizable compounds include compounds having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group; epoxy compounds; cyclohexane compounds; and benzophenone compounds.
-具有羥甲基、烷氧基甲基或醯氧基甲基之化合物- 作為具有羥甲基、烷氧基甲基或醯氧基甲基之化合物,由下述式(AM1)、(AM4)或(AM5)表示之化合物為較佳。-Compounds having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group- As the compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group, a compound represented by the following formula (AM1), (AM4) or (AM5) is preferred.
[化學式46] (式中,t表示1~20的整數,R104 表示碳數1~200的t價有機基團,R105 表示由-OR106 或-OCO-R107 表示之基團,R106 表示氫原子或碳數1~10的有機基團,R107 表示碳數1~10的有機基團。) [化學式47] (式中,R404 表示碳數1~200的2價有機基團,R405 表示由-OR406 或-OCO-R407 表示之基團,R406 表示氫原子或碳數1~10的有機基團,R407 表示碳數1~10的有機基團。) [化學式48] (式中,u表示3~8的整數,R504 表示碳數1~200的u價有機基團,R505 表示由-OR506 或、-OCO-R507 表示之基團,R506 表示氫原子或碳數1~10的有機基團,R507 表示碳數1~10的有機基團。)[Chemical formula 46] (In the formula, t represents an integer of 1 to 20, R 104 represents a t-valent organic group having 1 to 200 carbon atoms, R 105 represents a group represented by -OR 106 or -OCO-R 107 , R 106 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms, and R 107 represents an organic group having 1 to 10 carbon atoms.) [Chemical Formula 47] (In the formula, R 404 represents a divalent organic group having 1 to 200 carbon atoms, R 405 represents a group represented by -OR 406 or -OCO-R 407 , R 406 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms, and R 407 represents an organic group having 1 to 10 carbon atoms.) [Chemical Formula 48] (In the formula, u represents an integer of 3 to 8, R 504 represents a u-valent organic group having 1 to 200 carbon atoms, R 505 represents a group represented by -OR 506 or -OCO-R 507 , R 506 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms, and R 507 represents an organic group having 1 to 10 carbon atoms.)
作為由式(AM4)表示之化合物的具體例,可舉出46DMOC、46DMOEP(以上商品名,ASAHI YUKIZAI CORPORATION製)、DML-MBPC、DML-MBOC、DML-OCHP、DML-PCHP、DML-PC、DML-PTBP、DML-34X、DML-EP、DML-POP、dimethylolBisOC-P、DML-PFP、DML-PSBP、DML-MTrisPC(以上商品名,Honshu Chemical Industry Co.,Ltd.製)、NIKALAC MX-290(商品名,Sanwa Chemical Co.,Ltd.製)、2,6-dimethoxymethyl-4-三級butylphenol(2,6-二甲氧基甲基-4-第三丁基苯酚)、2,6-dimethoxymethyl-p-cresol(2,6-二甲氧基甲基-對甲酚)、2,6-diacetoxymethyl-p-cresol(2,6-二乙醯氧基甲基-對甲酚)等。Specific examples of the compound represented by the formula (AM4) include 46DMOC, 46DMOEP (the above trade names, manufactured by ASAHI YUKIZAI CORPORATION), DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP, DML-PC, DML-PTBP, DML-34X, DML-EP, DML-POP, dimethylolBisOC-P, DML-PFP, DML-PSBP, DML-MTrisPC (the above trade names, manufactured by Honshu Chemical Industry Co., Ltd.), NIKALAC MX-290 (trade name, manufactured by Sanwa Chemical Co., Ltd.), 2,6-dimethoxymethyl-4-tertiary butylphenol, 2,6-dimethoxymethyl-p-cresol, 2,6-diacetoxymethyl-p-cresol, etc.
又,作為由式(AM5)表示之化合物的具體例,可舉出TriML-P、TriML-35XL、TML-HQ、TML-BP、TML-pp-BPF、TML-BPA、TMOM-BP、HML-TPPHBA、HML-TPHAP、HMOM-TPPHBA、HMOM-TPHAP(以上商品名,Honshu Chemical Industry Co.,Ltd.製)、TM-BIP-A(商品名,ASAHI YUKIZAI CORPORATION製)、NIKALAC MX-280、NIKALAC MX-270、NIKALAC MW-100LM(以上商品名,Sanwa Chemical Co.,Ltd.製)。Specific examples of the compound represented by the formula (AM5) include TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (these trade names, manufactured by Honshu Chemical Industry Co., Ltd.), TM-BIP-A (trade name, manufactured by ASAHI YUKIZAI CORPORATION), NIKALAC MX-280, NIKALAC MX-270, and NIKALAC MW-100LM (these trade names, manufactured by Sanwa Chemical Co., Ltd.).
-環氧化合物(具有環氧基之化合物)- 作為環氧化合物,係在一分子中具有2個以上的環氧基之化合物為較佳。環氧基在200℃以下進行交聯反應,並且由於不發生源自交聯之脫水反應而不易引起膜收縮。因此,藉由含有環氧化合物,可有效地抑制硬化性樹脂組成物的低溫硬化及翹曲。-Epoxy compounds (compounds having epoxy groups)- As epoxy compounds, compounds having two or more epoxy groups in one molecule are preferred. Epoxy groups undergo crosslinking reaction below 200°C, and since dehydration reaction due to crosslinking does not occur, it is not easy to cause film shrinkage. Therefore, by containing epoxy compounds, low-temperature curing and warping of the curable resin composition can be effectively suppressed.
環氧化合物含有聚環氧乙烷基為較佳。藉此,彈性模數進一步降低,並且能夠抑制翹曲。聚環氧乙烷基表示環氧乙烷的重複單元數為2以上者,重複單元數為2~15為較佳。The epoxy compound preferably contains a polyethylene oxide group. This further reduces the elastic modulus and suppresses warping. The polyethylene oxide group means that the number of repeating units of ethylene oxide is 2 or more, and preferably the number of repeating units is 2 to 15.
作為環氧化合物的例子,能夠舉出雙酚A型環氧樹脂;雙酚F型環氧樹脂;丙二醇二縮水甘油醚等伸烷基二醇型環氧樹脂;聚丙二醇二縮水甘油醚等聚伸烷基二醇型環氧樹脂;聚甲基(縮水甘油氧基丙基)矽氧烷等含環氧基矽酮等,但並不限定於該等。具體而言,可舉出EPICLON(註冊商標)850-S、EPICLON(註冊商標)HP-4032、EPICLON(註冊商標)HP-7200、EPICLON(註冊商標)HP-820、EPICLON(註冊商標)HP-4700、EPICLON(註冊商標)EXA-4710、EPICLON(註冊商標)HP-4770、EPICLON(註冊商標)EXA-859CRP、EPICLON(註冊商標)EXA-1514、EPICLON(註冊商標)EXA-4880、EPICLON(註冊商標)EXA-4850-150、EPICLON(註冊商標)EXA-4850-1000、EPICLON(註冊商標)EXA-4816、EPICLON(註冊商標)EXA-4822(以上商品名,DIC Corporation製)、RIKARESIN(註冊商標)BEO-60E(商品名,New Japan Chemical Co.,Ltd.製)、EP-4003S、EP-4000S(以上商品名,ADEKA CORPORATION製)等。其中,從抑制翹曲及耐熱性優異之方面考慮,含有聚環氧乙烷基之環氧樹脂為較佳。例如,EPICLON(註冊商標)EXA-4880、EPICLON(註冊商標)EXA-4822、RIKARESIN(註冊商標)BEO-60E含有聚環氧乙烷基,因此較佳。Examples of epoxy compounds include bisphenol A type epoxy resins; bisphenol F type epoxy resins; alkylene glycol type epoxy resins such as propylene glycol diglycidyl ether; polyalkylene glycol type epoxy resins such as polypropylene glycol diglycidyl ether; epoxy-containing silicones such as polymethyl (glycidyloxypropyl) siloxane, etc., but are not limited to these. Specifically, we can cite EPICLON (registered trademark) 850-S, EPICLON (registered trademark) HP-4032, EPICLON (registered trademark) HP-7200, EPICLON (registered trademark) HP-820, EPICLON (registered trademark) HP-4700, EPICLON (registered trademark) EXA-4710, EPICLON (registered trademark) HP-4770, EPICLON (registered trademark) EPICLON (registered trademark) EXA-859CRP (trade name, manufactured by DIC Corporation), EPICLON (registered trademark) EXA-1514, EPICLON (registered trademark) EXA-4880, EPICLON (registered trademark) EXA-4850-150, EPICLON (registered trademark) EXA-4850-1000, EPICLON (registered trademark) EXA-4816, EPICLON (registered trademark) EXA-4822 (the above trade names, manufactured by DIC Corporation), RIKARESIN (registered trademark) BEO-60E (trade name, manufactured by New Japan Chemical Co., Ltd.), EP-4003S, EP-4000S (the above trade names, manufactured by ADEKA CORPORATION), etc. Among them, epoxy resins containing polyethylene oxide groups are preferred from the perspective of suppressing warping and having excellent heat resistance. For example, EPICLON (registered trademark) EXA-4880, EPICLON (registered trademark) EXA-4822, and RIKARESIN (registered trademark) BEO-60E contain polyethylene oxide groups and are therefore preferred.
-氧雜環丁烷化合物(具有氧雜環丁基之化合物)- 作為氧雜環丁烷化合物,能夠舉出在一分子中具有2個以上的氧雜環丁烷環之化合物、3-乙基-3-羥甲氧雜環丁烷、1,4-雙{[(3-乙基-3-氧雜環丁基)甲氧基]甲基}苯、3-乙基-3-(2-乙基己基甲基)氧雜環丁烷、1,4-苯二羧酸-雙[(3-乙基-3-氧雜環丁基)甲基]酯等。作為具體的例子,能夠較佳地使用TOAGOSEI CO.,LTD.製ARON OXETANE系列(例如,OXT-121、OXT-221、OXT-191、OXT-223),該等可以單獨使用,或者可以混合2種以上。-Oxycyclobutane compounds (compounds having an oxycyclobutyl group)- As oxycyclobutane compounds, compounds having two or more oxycyclobutane rings in one molecule, 3-ethyl-3-hydroxymethoxycyclobutane, 1,4-bis{[(3-ethyl-3-oxycyclobutyl)methoxy]methyl}benzene, 3-ethyl-3-(2-ethylhexylmethyl)oxycyclobutane, 1,4-benzenedicarboxylic acid-bis[(3-ethyl-3-oxycyclobutyl)methyl]ester, etc. can be cited. As a specific example, ARON OXETANE series (for example, OXT-121, OXT-221, OXT-191, OXT-223) manufactured by TOAGOSEI CO., LTD. can be preferably used, and these may be used alone or in combination of two or more.
-苯并㗁𠯤化合物(具有聚苯并㗁唑基之化合物)- 苯并㗁𠯤化合物因源自開環加成反應之交聯反應而在硬化時不產生脫氣,進而減少熱收縮而抑制產生翹曲,因此較佳。-Benzotriazole compounds (compounds having polybenzotriazole groups)- Benzotriazole compounds are preferred because they do not produce degassing during curing due to the cross-linking reaction derived from the ring-opening addition reaction, thereby reducing thermal shrinkage and suppressing the occurrence of warping.
作為苯并㗁𠯤化合物的較佳例子,可舉出B-a型苯并㗁𠯤、B-m型苯并㗁𠯤(以上商品名,Shikoku Chemicals Corporation製)、聚羥基苯乙烯樹脂的苯并㗁𠯤加成物、酚醛清漆型二氫苯并㗁𠯤化合物。該等可以單獨使用,或者可以混合2種以上。Preferred examples of benzophenone compounds include B-a type benzophenone, B-m type benzophenone (the above trade names, manufactured by Shikoku Chemicals Corporation), benzophenone adducts of polyhydroxystyrene resins, and novolac type dihydrobenzophenone compounds. These may be used alone or in combination of two or more.
含有聚合性化合物時,其含量相對於本發明的硬化性樹脂組成物的總固體成分為大於0質量%且60質量%以下為較佳。下限為5質量%以上為更佳。上限為50質量%以下為更佳,30質量%以下為進一步較佳。 又,本發明的硬化性樹脂組成物亦能夠設為實質上不包含聚合性化合物之態樣。在該種態樣中,例如,聚合性化合物的含量相對於本發明的硬化性樹脂組成物的總固體成分為0~5質量%為較佳,0~1質量%為更佳,0~0.1質量%為進一步較佳。又,上述含量亦可以為0質量%。When a polymerizable compound is contained, its content is preferably greater than 0 mass % and less than 60 mass % relative to the total solid content of the curable resin composition of the present invention. The lower limit is more preferably 5 mass %. The upper limit is more preferably 50 mass % or less, and more preferably 30 mass % or less. In addition, the curable resin composition of the present invention can also be set to a state that substantially does not contain a polymerizable compound. In this state, for example, the content of the polymerizable compound is preferably 0 to 5 mass %, more preferably 0 to 1 mass %, and more preferably 0 to 0.1 mass % relative to the total solid content of the curable resin composition of the present invention. In addition, the above content can also be 0 mass %.
聚合性化合物可以單獨使用1種亦可以混合使用2種以上。當同時使用2種以上時,其合計量成為上述範圍為較佳。The polymerizable compound may be used alone or in combination of two or more. When two or more are used simultaneously, the total amount thereof is preferably within the above range.
<溶劑> 本發明的硬化性樹脂組成物含有溶劑為較佳。溶劑能夠任意使用公知的溶劑。溶劑較佳為有機溶劑。作為有機溶劑,可舉出酯類、醚類、酮類、芳香族烴類、亞碸類、醯胺類等化合物。<Solvent> The curable resin composition of the present invention preferably contains a solvent. Any known solvent can be used as the solvent. The solvent is preferably an organic solvent. Examples of the organic solvent include compounds such as esters, ethers, ketones, aromatic hydrocarbons, sulfones, and amides.
作為酯類,例如作為較佳者,可舉出乙酸乙酯、乙酸正丁酯、乙酸異丁酯、甲酸戊酯、乙酸異戊酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例如,烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例如,3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例如,2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等。As esters, for example, ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxy acetates (for example, methyl alkoxy acetate, ethyl alkoxy acetate, butyl alkoxy acetate (for example, methyl methoxy acetate, ethyl methoxy acetate, butyl methoxy acetate, methyl ethoxy acetate, ethyl ethoxy acetate, etc.)), alkyl 3-alkoxy propionates (for example, methyl 3-alkoxy propionate, ethyl 3-alkoxy propionate, etc. (for example, methyl 3-methoxy propionate, ethyl 3-methoxy propionate, ethyl 3-methoxy propionate, etc.) 2-ethoxypropionate), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (for example, methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, and the like.
作為醚類,例如作為較佳者,可舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等。As ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc. can be cited as preferred ones.
作為酮類,例如作為較佳者,可舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮等。As ketones, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone and the like are preferred.
作為芳香族烴類,例如作為較佳者,可舉出甲苯、二甲苯、苯甲醚、檸檬烯等。Preferred examples of aromatic hydrocarbons include toluene, xylene, anisole, and limonene.
作為亞碸類,例如作為較佳者,可舉出二甲基亞碸。As the sulfoxides, for example, dimethyl sulfoxide is preferably mentioned.
作為醯胺類,作為較佳者,可舉出N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺等。As the amides, preferred ones include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide and the like.
關於溶劑,從塗佈面性狀的改良等的觀點考慮,混合2種以上之形態亦為較佳。Regarding the solvent, from the viewpoint of improving the properties of the coated surface, a mixture of two or more solvents is also preferred.
本發明中,選自3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基溶纖劑乙酸酯、乳酸乙酯、二乙二醇二甲醚、乙酸丁酯、3-甲氧基丙酸甲酯、2-庚酮、環己酮、環戊酮、γ-丁內酯、二甲基亞碸、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、N-甲基-2-吡咯啶酮、丙二醇甲醚及丙二醇甲醚乙酸酯中之1種溶劑或由2種以上構成之混合溶劑為較佳。同時使用二甲基亞碸和γ-丁內酯為特佳。In the present invention, one solvent selected from 3-ethoxypropionic acid methyl ester, 3-ethoxypropionic acid ethyl ester, ethyl solvent acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, 3-methoxypropionic acid methyl ester, 2-heptanone, cyclohexanone, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, ethyl carbitol acetate, butyl carbitol acetate, N-methyl-2-pyrrolidone, propylene glycol methyl ether and propylene glycol methyl ether acetate, or a mixed solvent consisting of two or more of the above solvents is preferred. It is particularly preferred to use dimethyl sulfoxide and γ-butyrolactone simultaneously.
關於溶劑的含量,從塗佈性的觀點考慮,設為本發明的硬化性樹脂組成物的總固體成分濃度成為5~80質量%之量為較佳,設為成為5~75質量%之量為更佳,設為成為10~70質量%之量為進一步較佳,設為成為40~70質量%為更進一步較佳。溶劑的含量依所希望的厚度和塗佈方法來進行調節即可。Regarding the content of the solvent, from the viewpoint of coating properties, the total solid content concentration of the curable resin composition of the present invention is preferably 5 to 80 mass %, more preferably 5 to 75 mass %, more preferably 10 to 70 mass %, and even more preferably 40 to 70 mass %. The content of the solvent can be adjusted according to the desired thickness and coating method.
溶劑可以僅含有1種亦可以含有2種以上。當含有2種以上溶劑時,其合計為上述範圍為較佳。The solvent may be contained in one kind or in two or more kinds. When two or more kinds of solvents are contained, it is preferred that the total amount of the solvents is within the above range.
<遷移抑制劑> 本發明的硬化性樹脂組成物還包含遷移抑制劑為較佳。藉由包含遷移抑制劑,能夠有效地抑制源自金屬層(金屬配線)的金屬離子轉移到硬化性樹脂組成物層內。<Migration inhibitor> The curable resin composition of the present invention preferably further comprises a migration inhibitor. By comprising the migration inhibitor, it is possible to effectively inhibit metal ions from the metal layer (metal wiring) from migrating into the curable resin composition layer.
作為遷移抑制劑,並無特別限制,可舉出具有雜環(吡咯環、呋喃環、噻吩環、咪唑環、㗁唑環、噻唑環、吡唑環、異㗁唑環、異噻唑環、四唑環、吡啶環、嗒𠯤環、嘧啶環、吡𠯤環、哌啶環、哌𠯤環、口末啉環、2H-吡喃環及6H-吡喃環、三𠯤環)之化合物、具有硫脲類及氫硫基之化合物、受阻酚系化合物、水楊酸衍生物系化合物、醯肼衍生物系化合物。尤其,能夠較佳地使用1,2,4-三唑、苯并三唑等三唑系化合物、1H-四唑、5-苯基四唑等四唑系化合物。The migration inhibitor is not particularly limited, and examples thereof include compounds having a heterocyclic ring (pyrrole ring, furan ring, thiophene ring, imidazole ring, oxadiazole ring, thiazole ring, pyrazole ring, isoxadiazole ring, isothiazole ring, tetrazole ring, pyridine ring, pyrimidine ring, pyridine ring, piperidine ring, piperidine ring, phenazine ring, 2H-pyran ring, 6H-pyran ring, triazine ring), compounds having thiourea and thiohydrin, hindered phenol compounds, salicylic acid derivative compounds, and hydrazide derivative compounds. In particular, triazole compounds such as 1,2,4-triazole and benzotriazole, and tetrazole compounds such as 1H-tetrazole and 5-phenyltetrazole can be preferably used.
或者,亦能夠使用捕捉鹵素離子等陰離子之離子捕捉劑。Alternatively, an ion scavenger that captures anions such as halogen ions may be used.
作為其他遷移抑制劑,能夠使用日本特開2013-015701號公報的0094段中記載之防鏽劑、日本特開2009-283711號公報的0073~0076段中記載之化合物、日本特開2011-059656號公報的0052段中記載之化合物、日本特開2012-194520號公報的0114、0116段及0118段中記載之化合物、國際公開第2015/199219號的0166段中記載之化合物等。As other migration inhibitors, the rustproofing agent described in paragraph 0094 of Japanese Patent Application Publication No. 2013-015701, the compounds described in paragraphs 0073 to 0076 of Japanese Patent Application Publication No. 2009-283711, the compound described in paragraph 0052 of Japanese Patent Application Publication No. 2011-059656, the compounds described in paragraphs 0114, 0116 and 0118 of Japanese Patent Application Publication No. 2012-194520, the compound described in paragraph 0166 of International Publication No. 2015/199219, etc. can be used.
作為遷移抑制劑的具體例,可舉出下述化合物。As specific examples of the migration inhibitor, the following compounds can be cited.
[化學式49] [Chemical formula 49]
硬化性樹脂組成物具有遷移抑制劑時,遷移抑制劑的含量相對於硬化性樹脂組成物的總固體成分為0.01~5.0質量%為較佳,0.05~2.0質量%為更佳,0.1~1.0質量%為進一步較佳。When the curable resin composition contains a migration inhibitor, the content of the migration inhibitor is preferably 0.01 to 5.0 mass % relative to the total solid content of the curable resin composition, more preferably 0.05 to 2.0 mass % and even more preferably 0.1 to 1.0 mass %.
遷移抑制劑可以為僅1種,亦可以為2種以上。當遷移抑制劑為2種以上時,其合計為上述範圍為較佳。The number of migration inhibitors may be one or more. When there are two or more migration inhibitors, it is preferred that the total amount of the migration inhibitors is within the above range.
<聚合抑制劑> 本發明的硬化性樹脂組成物包含聚合抑制劑為較佳。<Polymerization inhibitor> The curable resin composition of the present invention preferably contains a polymerization inhibitor.
作為聚合抑制劑,例如可較佳地使用對苯二酚、對甲氧基苯酚、二-第三丁基-對甲酚、鄰苯三酚、對-第三丁基鄰苯二酚、1,4-苯醌、二苯基-對苯醌、4,4’-硫代雙(3-甲基-6-第三丁基苯酚)、2,2’-亞甲基雙(4-甲基-6-第三丁基苯酚)、N-亞硝基-N-苯基羥基胺鋁鹽、啡噻𠯤、N-亞硝基二苯胺、N-苯基萘胺、伸乙基二胺四乙酸、1,2-環己二胺四乙酸、乙二醇醚二胺四乙酸、2,6-二-第三丁基-4-甲基苯酚、5-亞硝基-8-羥基喹啉、1-亞硝基-2-萘酚、2-亞硝基-1-萘酚、2-亞硝基-5-(N-乙基-N-磺基丙基胺)苯酚、N-亞硝基-N-(1-萘基)羥胺銨鹽、雙(4-羥基-3,5-第三丁基)苯基甲烷等。又,亦能夠使用日本特開2015-127817號公報的0060段中記載之聚合抑制劑及國際公開第2015/125469號的0031~0046段中記載之化合物。As the polymerization inhibitor, for example, hydroquinone, p-methoxyphenol, di-tert-butyl-p-cresol, oligol, p-tert-butyl-oligol, 1,4-benzoquinone, diphenyl-p-benzoquinone, 4,4'-thiobis(3-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), N-nitroso-N-phenylhydroxylamine aluminum salt, phenothiocyanate, N-nitrosodiphenylamine, N-phenyl Naphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol ether diaminetetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5-(N-ethyl-N-sulfopropylamine)phenol, N-nitroso-N-(1-naphthyl)hydroxylamine ammonium salt, bis(4-hydroxy-3,5-tert-butyl)phenylmethane, etc. In addition, the polymerization inhibitor described in paragraph 0060 of Japanese Patent Application Publication No. 2015-127817 and the compounds described in paragraphs 0031 to 0046 of International Publication No. 2015/125469 can also be used.
又,能夠使用下述化合物(Me為甲基)。Furthermore, the following compounds (Me is methyl group) can be used.
[化學式50] [Chemical formula 50]
本發明的硬化性樹脂組成物具有聚合抑制劑時,聚合抑制劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.01~5質量%為較佳,0.02~3質量%為更佳,0.05~2.5質量%為進一步較佳。When the curable resin composition of the present invention contains a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01 to 5 mass %, more preferably 0.02 to 3 mass %, and even more preferably 0.05 to 2.5 mass % based on the total solid content of the curable resin composition of the present invention.
聚合抑制劑可以為僅1種,亦可以為2種以上。當聚合抑制劑為2種以上時,其合計為上述範圍為較佳。The polymerization inhibitor may be used alone or in combination of two or more. When two or more polymerization inhibitors are used, the total amount thereof is preferably within the above range.
<金屬接著性改良劑> 本發明的硬化性樹脂組成物包含用於提高與使用於電極或配線等之金屬材料的接著性之金屬接著性改良劑為較佳。作為金屬接著性改良劑,可舉出矽烷偶合劑等。<Metal Adhesion Improver> The curable resin composition of the present invention preferably contains a metal adhesion improver for improving adhesion to metal materials used in electrodes or wiring. Examples of the metal adhesion improver include silane coupling agents and the like.
作為矽烷偶合劑的例子,可舉出國際公開第2015/199219號的0167段中記載之化合物、日本特開2014-191002號公報的0062~0073段中記載之化合物、國際公開第2011/080992號的0063~0071段中記載之化合物、日本特開2014-191252號公報的0060~0061段中記載之化合物、日本特開2014-041264號公報的0045~0052段中記載之化合物、國際公開第2014/097594號的0055段中記載之化合物。又,如日本特開2011-128358號公報的0050~0058段中所記載那樣使用不同的2種以上的矽烷偶合劑亦為較佳。又,矽烷偶合劑使用下述化合物亦為較佳。以下式中,Et表示乙基。Examples of silane coupling agents include compounds described in paragraph 0167 of International Publication No. 2015/199219, compounds described in paragraphs 0062 to 0073 of Japanese Patent Application Publication No. 2014-191002, compounds described in paragraphs 0063 to 0071 of International Publication No. 2011/080992, compounds described in paragraphs 0060 to 0061 of Japanese Patent Application Publication No. 2014-191252, compounds described in paragraphs 0045 to 0052 of Japanese Patent Application Publication No. 2014-041264, and compounds described in paragraph 0055 of International Publication No. 2014/097594. Furthermore, as described in paragraphs 0050 to 0058 of Japanese Patent Application Laid-Open No. 2011-128358, it is also preferable to use two or more different silane coupling agents. Furthermore, it is also preferable to use the following compounds as silane coupling agents. In the following formula, Et represents an ethyl group.
[化學式51] [Chemical formula 51]
又,作為金屬接著性改良劑,還能夠使用日本特開2014-186186號公報的0046~0049段中記載之化合物、日本特開2013-072935號公報的0032~0043段中記載之硫化物系化合物。Furthermore, as the metal adhesion improver, the compounds described in paragraphs 0046 to 0049 of Japanese Patent Application Laid-Open No. 2014-186186 and the sulfide compounds described in paragraphs 0032 to 0043 of Japanese Patent Application Laid-Open No. 2013-072935 can also be used.
金屬接著性改良劑的含量相對於含雜環聚合物前驅物100質量份較佳為0.1~30質量份,更佳為0.5~15質量份的範圍,進一步較佳為0.5~5質量份的範圍。藉由設為上述下限值以上,硬化製程後的硬化膜與金屬層的接著性變良好,藉由設為上述上限值以下,硬化製程後的硬化膜的耐熱性、機械特性變良好。金屬接著性改良劑可以僅為1種,亦可以為2種以上。使用2種以上時,其合計為上述範圍為較佳。The content of the metal adhesion improver is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 15 parts by mass, and further preferably 0.5 to 5 parts by mass, relative to 100 parts by mass of the heterocyclic polymer precursor. By setting it to be above the above lower limit, the adhesion between the cured film and the metal layer after the curing process becomes good, and by setting it to be below the above upper limit, the heat resistance and mechanical properties of the cured film after the curing process become good. The metal adhesion improver may be only one kind or may be two or more kinds. When two or more kinds are used, it is preferred that the total is within the above range.
<其他添加劑> 本發明的硬化性樹脂組成物在不損害本發明的效果之範圍內,能夠根據需要配合各種添加物,例如,熱酸產生劑、N-苯基二乙醇胺等敏化劑、鏈轉移劑、界面活性劑、高級脂肪酸衍生物、無機粒子、硬化劑、硬化觸媒、填充劑、抗氧化劑、紫外線吸收劑、凝聚抑制劑等。配合該等添加劑時,將其合計配合量設為硬化性樹脂組成物的固體成分的3質量%以下為較佳。<Other additives> The curable resin composition of the present invention can be formulated with various additives as needed within the scope that does not impair the effects of the present invention, such as thermal acid generators, sensitizers such as N-phenyldiethanolamine, chain transfer agents, surfactants, higher fatty acid derivatives, inorganic particles, curing agents, curing catalysts, fillers, antioxidants, ultraviolet absorbers, aggregation inhibitors, etc. When these additives are formulated, it is preferred that the total amount thereof be set to 3% by mass or less of the solid content of the curable resin composition.
〔敏化劑〕 本發明的硬化性樹脂組成物可包含敏化劑。敏化劑吸收特定的活性放射線而成為電子激發狀態。成為電子激發狀態之敏化劑與熱硬化促進劑、熱自由基聚合起始劑、光自由基聚合起始劑等接觸,而產生電子轉移、能量轉移、發熱等作用。藉此,熱硬化促進劑、熱自由基聚合起始劑、光自由基聚合起始劑發生化學變化而分解,並生成自由基、酸或鹼。 作為敏化劑,可舉出N-苯基二乙醇胺等敏化劑。 又,作為敏化劑,亦可以使用敏化色素。 關於敏化色素的詳細內容,能夠參考日本特開2016-027357號公報的0161~0163段的記載,並將該內容編入本說明書中。[Sensitizer] The curable resin composition of the present invention may contain a sensitizer. The sensitizer absorbs specific active radiation and becomes an electron-excited state. The sensitizer in the electron-excited state comes into contact with a thermosetting accelerator, a thermal radical polymerization initiator, a photoradical polymerization initiator, etc., and produces electron transfer, energy transfer, heat, etc. Thereby, the thermosetting accelerator, the thermal radical polymerization initiator, and the photoradical polymerization initiator undergo chemical changes and decompose, and generate free radicals, acids, or bases. As a sensitizer, a sensitizer such as N-phenyldiethanolamine can be cited. In addition, a sensitizing pigment can also be used as a sensitizer. For details of the sensitizing dye, reference can be made to paragraphs 0161 to 0163 of Japanese Patent Application Laid-Open No. 2016-027357, and the contents are incorporated into this specification.
本發明的硬化性樹脂組成物包含敏化劑時,敏化劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.01~20質量%為較佳,0.1~15質量%為更佳,0.5~10質量%為進一步較佳。敏化劑可以單獨使用1種亦可以併用2種以上。When the curable resin composition of the present invention contains a sensitizer, the content of the sensitizer is preferably 0.01 to 20 mass %, more preferably 0.1 to 15 mass %, and even more preferably 0.5 to 10 mass % relative to the total solid content of the curable resin composition of the present invention. The sensitizer may be used alone or in combination of two or more.
〔鏈轉移劑〕 本發明的硬化性樹脂組成物可含有鏈轉移劑。鏈轉移劑例如於高分子詞典第三版(高分子學會(The Society of Polymer Science, Japan)編,2005年)683-684頁中被定義。作為鏈轉移劑,例如使用在分子內具有SH、PH、SiH及GeH之化合物群組。該等向低活性自由基供給氫而生成自由基,或者經氧化之後,藉由去質子而可生成自由基。尤其,能夠較佳地使用硫醇化合物。[Chain transfer agent] The curable resin composition of the present invention may contain a chain transfer agent. Chain transfer agents are defined, for example, in the third edition of the Polymer Dictionary (edited by The Society of Polymer Science, Japan, 2005) pages 683-684. As chain transfer agents, for example, a group of compounds having SH, PH, SiH and GeH in the molecule is used. These compounds generate free radicals by donating hydrogen to low-activity free radicals, or by deprotonation after oxidation. In particular, thiol compounds can be preferably used.
又,鏈轉移劑亦能夠使用國際公開第2015/199219號的0152~0153段中記載之化合物。Furthermore, the chain transfer agent may also include compounds described in paragraphs 0152 to 0153 of International Publication No. 2015/199219.
本發明的硬化性樹脂組成物具有鏈轉移劑時,鏈轉移劑的含量相對於本發明的硬化性樹脂組成物的總固體成分100質量份為0.01~20質量份為較佳,1~10質量份為更佳,1~5質量份為進一步較佳。鏈轉移劑可以為僅1種,亦可以為2種以上。當鏈轉移劑為2種以上時,其合計為上述範圍為較佳。When the curable resin composition of the present invention contains a chain transfer agent, the content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 1 to 10 parts by mass, and even more preferably 1 to 5 parts by mass relative to 100 parts by mass of the total solid content of the curable resin composition of the present invention. The chain transfer agent may be only one or two or more. When there are two or more chain transfer agents, the total amount thereof is preferably within the above range.
〔界面活性劑〕 從進一步提高塗佈性的觀點考慮,本發明的硬化性樹脂組成物中可以添加各種界面活性劑。作為界面活性劑,能夠使用氟系界面活性劑、非離子系界面活性劑、陽離子系界面活性劑、陰離子系界面活性劑、矽酮系界面活性劑等各種界面活性劑。又,下述界面活性劑亦較佳。在下述式中,表示主鏈的重複單元之括號表示各重複單元的含量(莫耳%),表示側鏈的重複單元之括號表示各重複單元的重複數。 [化學式52] 又,界面活性劑亦能夠使用國際公開第2015/199219號的0159~0165段中記載之化合物。[Surfactant] From the viewpoint of further improving the coating properties, various surfactants can be added to the curable resin composition of the present invention. As the surfactant, various surfactants such as fluorine-based surfactants, non-ionic surfactants, cationic surfactants, anionic surfactants, silicone-based surfactants, etc. can be used. In addition, the following surfactants are also preferred. In the following formula, the parentheses representing the repeating units of the main chain represent the content (molar %) of each repeating unit, and the parentheses representing the repeating units of the side chain represent the number of repetitions of each repeating unit. [Chemical Formula 52] Furthermore, the surfactant may also include compounds described in paragraphs 0159 to 0165 of International Publication No. 2015/199219.
本發明的硬化性樹脂組成物具有界面活性劑時,界面活性劑的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.001~2.0質量%為較佳,更佳為0.005~1.0質量%。界面活性劑可以為僅1種,亦可以為2種以上。當界面活性劑為2種以上時,其合計為上述範圍為較佳。When the curable resin composition of the present invention contains a surfactant, the content of the surfactant is preferably 0.001 to 2.0 mass % relative to the total solid content of the curable resin composition of the present invention, and more preferably 0.005 to 1.0 mass %. The surfactant may be only one kind or two or more kinds. When there are two or more kinds of surfactants, the total amount thereof is preferably within the above range.
〔高級脂肪酸衍生物〕 為了防止因氧導致的聚合阻礙,本發明的硬化性樹脂組成物中可以添加二十二酸或二十二酸醯胺之類的高級脂肪酸衍生物而在塗佈後的乾燥過程中偏在於硬化性樹脂組成物的表面。[Higher fatty acid derivatives] In order to prevent polymerization hindrance caused by oxygen, higher fatty acid derivatives such as behenic acid or behenic acid amide may be added to the curable resin composition of the present invention and the derivatives are concentrated on the surface of the curable resin composition during the drying process after coating.
又,高級脂肪酸衍生物亦能夠使用國際公開第2015/199219號的0155段中記載之化合物。Furthermore, the higher fatty acid derivatives may also include compounds described in paragraph 0155 of International Publication No. 2015/199219.
本發明的硬化性樹脂組成物含有高級脂肪酸衍生物時,高級脂肪酸衍生物的含量相對於本發明的硬化性樹脂組成物的總固體成分為0.1~10質量%為較佳。高級脂肪酸衍生物可以為僅1種,亦可以為2種以上。當高級脂肪酸衍生物為2種以上時,其合計為上述範圍為較佳。When the curable resin composition of the present invention contains a higher fatty acid derivative, the content of the higher fatty acid derivative is preferably 0.1 to 10% by mass relative to the total solid content of the curable resin composition of the present invention. The higher fatty acid derivative may be only one type or may be two or more types. When there are two or more types of higher fatty acid derivatives, the total amount thereof is preferably within the above range.
<關於其他含有物質的限制> 從塗佈面性狀的觀點考慮,本發明的硬化性樹脂組成物的水分含量小於5質量%為較佳,小於1質量%為更佳,小於0.6質量%為進一步較佳。<Restrictions on other contained substances> From the perspective of coating surface properties, the water content of the curable resin composition of the present invention is preferably less than 5 mass %, more preferably less than 1 mass %, and even more preferably less than 0.6 mass %.
從絕緣性的觀點考慮,本發明的硬化性樹脂組成物的金屬含量小於5質量ppm(parts per million(百萬分率))為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為金屬,可舉出鈉、鉀、鎂、鈣、鐵、鉻、鎳等。包含複數種金屬時,該等金屬的合計為上述範圍為較佳。From the viewpoint of insulation, the metal content of the hardening resin composition of the present invention is preferably less than 5 mass ppm (parts per million), more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm. Examples of the metal include sodium, potassium, magnesium, calcium, iron, chromium, nickel, and the like. When a plurality of metals are included, the total of the metals is preferably within the above range.
又,作為減少意外包含在本發明的硬化性樹脂組成物中的金屬雜質之方法,能夠舉出如下方法:作為構成本發明的硬化性樹脂組成物之原料而選擇金屬含量較少的原料,對構成本發明的硬化性樹脂組成物之原料進行過濾器過濾,用聚四氟乙烯等對裝置內進行內襯而在盡可能抑制污染的條件下進行蒸餾等方法。Furthermore, as a method for reducing the metal impurities accidentally contained in the hardening resin composition of the present invention, the following methods can be cited: selecting a raw material with a low metal content as a raw material constituting the hardening resin composition of the present invention, filtering the raw material constituting the hardening resin composition of the present invention with a filter, lining the inside of the device with polytetrafluoroethylene or the like, and performing distillation under conditions that suppress contamination as much as possible.
若考慮作為半導體材料的用途,且從配線腐蝕性的觀點考慮,本發明的硬化性樹脂組成物中,鹵素原子的含量小於500質量ppm為較佳,小於300質量ppm為更佳,小於200質量ppm為進一步較佳。其中,以鹵素離子的狀態存在者小於5質量ppm為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為鹵素原子,可舉出氯原子及溴原子。氯原子及溴原子或氯離子及溴離子的合計分別為上述範圍為較佳。In view of the use as a semiconductor material and from the viewpoint of wiring corrosion, the content of halogen atoms in the curable resin composition of the present invention is preferably less than 500 mass ppm, more preferably less than 300 mass ppm, and even more preferably less than 200 mass ppm. Among them, the content of halogen atoms in the form of halogen ions is preferably less than 5 mass ppm, more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm. Examples of halogen atoms include chlorine atoms and bromine atoms. It is preferred that the total of chlorine atoms and bromine atoms or chlorine ions and bromine ions is within the above ranges, respectively.
作為本發明的硬化性樹脂組成物的收容容器,能夠使用以往公知的收容容器。又,作為收容容器,以抑制雜質混入原材料或硬化性樹脂組成物中為目的,使用由6種6層樹脂構成容器內壁之多層瓶、將6種樹脂形成為7層結構之瓶亦為較佳。作為該種容器,例如可舉出日本特開2015-123351號公報中記載之容器。As a container for storing the curable resin composition of the present invention, a conventionally known container can be used. In addition, as a container, in order to suppress the mixing of impurities into the raw materials or the curable resin composition, it is also preferable to use a multi-layer bottle having an inner wall of the container composed of six types of six layers of resin or a bottle having a seven-layer structure of six types of resin. As such a container, for example, the container described in Japanese Patent Publication No. 2015-123351 can be cited.
<硬化性樹脂組成物的製備> 本發明的硬化性樹脂組成物能夠藉由混合上述各成分來製備。混合方法並無特別限定,能夠藉由以往公知的方法來進行。<Preparation of curable resin composition> The curable resin composition of the present invention can be prepared by mixing the above-mentioned components. The mixing method is not particularly limited and can be performed by a conventionally known method.
又,以去除硬化性樹脂組成物中的灰塵或微粒等異物為目的,進行使用過濾器之過濾為較佳。過濾器孔徑為1μm以下為較佳,0.5μm以下為更佳,0.1μm以下為進一步較佳。過濾器的材質係聚四氟乙烯、聚乙烯或尼龍為較佳。過濾器可以使用藉由有機溶劑預先清洗者。過濾器的過濾製程中,可以並聯或串聯複數種過濾器而使用。當使用複數種過濾器時,可以組合使用孔徑或材質不同之過濾器。又,可以將各種材料過濾複數次。過濾複數次時,可以為循環過濾。又,可以在加壓之後進行過濾。在加壓之後進行過濾時,進行加壓之壓力為0.05MPa以上且0.3MPa以下為較佳。 除了使用過濾器之過濾以外,還可以進行使用吸附材料之雜質去除處理。還可以組合過濾器過濾和使用吸附材料之雜質去除處理。作為吸附材料,能夠使用公知的吸附材料。例如,可舉出矽膠、沸石等無機系吸附材料、活性碳等有機系吸附材料。Furthermore, for the purpose of removing foreign matter such as dust or particles in the curable resin composition, it is preferred to perform filtering using a filter. Preferably, the pore size of the filter is 1 μm or less, more preferably 0.5 μm or less, and even more preferably 0.1 μm or less. Preferably, the material of the filter is polytetrafluoroethylene, polyethylene or nylon. The filter can be used after being pre-cleaned with an organic solvent. In the filtering process of the filter, multiple filters can be used in parallel or in series. When multiple filters are used, filters with different pore sizes or materials can be used in combination. Furthermore, various materials can be filtered multiple times. When filtering multiple times, it can be a cycle filtration. Furthermore, filtering can be performed after pressurization. When filtering is performed after pressurization, the pressure of pressurization is preferably 0.05MPa or more and 0.3MPa or less. In addition to filtering using a filter, impurity removal treatment using an adsorbent can also be performed. Filtering using a filter and impurity removal treatment using an adsorbent can also be combined. As an adsorbent, a known adsorbent can be used. For example, inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon can be cited.
<硬化性樹脂組成物的用途> 本發明的硬化性樹脂組成物用於形成再配線層用層間絕緣膜為較佳。 又,還能夠用於半導體器件的絕緣膜的形成或應力緩衝膜的形成等。<Application of the curable resin composition> The curable resin composition of the present invention is preferably used to form an interlayer insulating film for a redistribution layer. In addition, it can also be used to form an insulating film or a stress buffer film for a semiconductor device.
(硬化膜、積層體、半導體器件及該等的製造方法) 接著,對硬化膜、積層體、半導體裝置及該等的製造方法進行說明。(Curing film, laminate, semiconductor device, and method for manufacturing the same) Next, the curing film, laminate, semiconductor device, and method for manufacturing the same are described.
本發明的硬化膜藉由硬化本發明的硬化性樹脂組成物而成。本發明的硬化膜的膜厚例如能夠設為0.5μm以上,且能夠設為1μm以上。又,作為上限值,能夠設為100μm以下,且還能夠設為30μm以下。The cured film of the present invention is formed by curing the curable resin composition of the present invention. The film thickness of the cured film of the present invention can be set to, for example, 0.5 μm or more, and can be set to 1 μm or more. Also, as an upper limit, it can be set to 100 μm or less, and can also be set to 30 μm or less.
可以將本發明的硬化膜積層2層以上,進而積層3~7層來作為積層體。本發明的積層體包含2層以上的硬化膜,在任意上述硬化膜彼此之間包含金屬層之態樣為較佳。例如,可將至少包含依次積層有第一硬化膜、金屬層、第二硬化膜這3個層之層結構之積層體作為較佳者舉出。上述第一硬化膜及上述第二硬化膜均為本發明的硬化膜,例如,可將上述第一硬化膜及上述第二硬化膜均為藉由硬化本發明的硬化性樹脂組成物而成之膜之態樣作為較佳者舉出。用於形成上述第一硬化膜之本發明的硬化性樹脂組成物和用於形成上述第二硬化膜之本發明的硬化性樹脂組成物可以為組成相同的組成物,亦可以為組成不同之組成物。本發明的積層體中的金屬層可較佳地用作再配線層等的金屬配線。The cured film of the present invention can be laminated with more than 2 layers, and further laminated with 3 to 7 layers to form a laminate. The laminate of the present invention includes more than 2 layers of cured film, and preferably includes a metal layer between any of the above-mentioned cured films. For example, a laminate having a layered structure including at least three layers of a first cured film, a metal layer, and a second cured film laminated in sequence can be cited as a preferred one. The above-mentioned first cured film and the above-mentioned second cured film are both the cured films of the present invention. For example, the above-mentioned first cured film and the above-mentioned second cured film are both films formed by curing the curable resin composition of the present invention. The curable resin composition of the present invention used to form the first cured film and the curable resin composition of the present invention used to form the second cured film may have the same composition or different compositions. The metal layer in the laminate of the present invention can be preferably used as a metal wiring such as a redistribution layer.
作為能夠適用本發明的硬化膜的領域,可舉出半導體器件的絕緣膜、再配線層用層間絕緣膜、應力緩衝膜等。除此以外,可舉出密封膜、基板材料(柔性印刷電路板的基底膜或覆蓋膜、層間絕緣膜)或藉由對如上述實際安裝用途的絕緣膜進行蝕刻而形成圖案之情況等。關於該等用途,例如,能夠參考Science & Technology Co.,Ltd.“聚醯亞胺的高功能化和應用技術”2008年4月、柿本雅明/監修、CMC技術圖書館“聚醯亞胺材料的基礎和開發”2011年11月發行、日本聚醯亞胺・芳香族系高分子研究會/編“最新聚醯亞胺 基礎和應用”NTS,2010年8月等。Examples of fields to which the cured film of the present invention can be applied include insulating films for semiconductor devices, interlayer insulating films for redistribution layers, stress buffer films, etc. In addition, examples include sealing films, substrate materials (base films or cover films, interlayer insulating films for flexible printed circuit boards), or insulating films for actual mounting purposes such as those mentioned above that are etched to form patterns. For such applications, for example, reference can be made to Science & Technology Co., Ltd., “Advanced Functionality and Application Technology of Polyimide”, April 2008, supervised by Masaaki Kakimoto, CMC Technical Library, “Fundamentals and Development of Polyimide Materials”, November 2011, and Japan Polyimide and Aromatic Polymer Research Society, “Latest Polyimide: Fundamentals and Applications”, NTS, August 2010.
又,本發明中的硬化膜還能夠用於膠印版面或網版版面等版面的製造、蝕刻成型部件的用途、電子尤其微電子中的保護漆及介電層的製造等中。Furthermore, the cured film of the present invention can also be used in the production of offset printing plates or screen printing plates, the use of etched parts, the production of protective varnishes and dielectric layers in electronics, especially microelectronics, etc.
本發明的硬化膜的製造方法(以下,亦簡稱為“本發明的製造方法”。)包括將本發明的硬化性樹脂組成物適用於基材而形成膜之膜形成製程為較佳。 本發明的硬化膜的製造方法包括上述膜形成製程以及對上述膜進行曝光之曝光製程及對上述膜進行顯影之顯影製程為較佳。 又,本發明的硬化膜的製造方法包括上述膜形成製程及根據需要之上述顯影製程,且包括在50~450℃下加熱上述膜之加熱製程為更佳。 具體而言,包括以下的(a)~(d)的製程亦較佳。 (a)將硬化性樹脂組成物適用於基材而形成膜(硬化性樹脂組成物層)之膜形成製程 (b)膜形成製程之後,對膜進行曝光之曝光製程 (c)對經曝光之上述膜進行顯影之顯影製程 (d)將經顯影之上述膜在50~450℃下加熱之加熱製程 藉由在上述加熱製程中進行加熱,能夠進一步硬化利用曝光硬化之樹脂層。在該加熱製程中,例如上述熱鹼產生劑分解,可獲得充分的硬化性。The method for producing a cured film of the present invention (hereinafter, also referred to as "the method for producing the present invention") preferably includes a film forming process of applying the curable resin composition of the present invention to a substrate to form a film. The method for producing a cured film of the present invention preferably includes the above-mentioned film forming process, an exposure process of exposing the above-mentioned film, and a development process of developing the above-mentioned film. Furthermore, the method for producing a cured film of the present invention includes the above-mentioned film forming process and the above-mentioned development process as needed, and more preferably includes a heating process of heating the above-mentioned film at 50 to 450°C. Specifically, it is also preferred to include the following processes (a) to (d). (a) A film forming process of applying a curable resin composition to a substrate to form a film (curable resin composition layer) (b) An exposure process of exposing the film after the film forming process (c) A developing process of developing the exposed film (d) A heating process of heating the developed film at 50 to 450°C By heating in the above heating process, the resin layer cured by exposure can be further cured. In the heating process, for example, the above-mentioned hot alkali generator is decomposed, and sufficient curability can be obtained.
本發明的較佳實施形態之積層體的製造方法包括本發明的硬化膜的製造方法。本實施形態的積層體的製造方法按照上述之硬化膜的製造方法,形成硬化膜之後,進而再次進行(a)的製程或(a)~(c)的製程、或者(a)~(d)的製程。尤其,依次將上述各製程進行複數次,例如2~5次(亦即,合計3~6次)為較佳。藉由如此對硬化膜進行積層,能夠形成積層體。在本發明中,尤其在設置有硬化膜之部分之上或硬化膜之間或該兩者中設置金屬層為較佳。此外,在積層體的製造中,無需重複(a)~(d)的製程全部,如上述,能夠藉由進行複數次至少(a)、較佳為(a)~(c)或(a)~(d)的製程而獲得硬化膜的積層體。 <膜形成製程(層形成製程)> 本發明的較佳實施形態之製造方法包括將硬化性樹脂組成物適用於基材而形成膜(層狀)之膜形成製程(層形成製程)。The method for manufacturing a laminated body of a preferred embodiment of the present invention includes the method for manufacturing a cured film of the present invention. The method for manufacturing a laminated body of the present embodiment forms a cured film according to the above-mentioned method for manufacturing a cured film, and then performs process (a) or processes (a) to (c), or processes (a) to (d) again after forming the cured film. In particular, it is preferred to perform the above-mentioned processes in sequence a plurality of times, for example 2 to 5 times (that is, a total of 3 to 6 times). By laminating the cured film in this way, a laminated body can be formed. In the present invention, it is preferred to provide a metal layer on a portion where a cured film is provided or between the cured films, or in both. In addition, in the manufacture of the laminate, it is not necessary to repeat all of the processes (a) to (d). As described above, a laminate of a cured film can be obtained by performing at least (a), preferably (a) to (c) or (a) to (d) multiple times. <Film-forming process (layer-forming process)> The manufacturing method of the preferred embodiment of the present invention includes a film-forming process (layer-forming process) of applying a curable resin composition to a substrate to form a film (layer).
基材的種類能夠依用途而適當設定,但並無特別限制,可舉出矽、氮化矽、多晶矽、氧化矽、非晶矽等半導體製作基材、石英、玻璃、光學膜、陶瓷材料、蒸鍍膜、磁性膜、反射膜、Ni、Cu、Cr、Fe等金屬基材、紙、SOG(Spin On Glass)、TFT(薄膜晶體管)陣列基材、電漿顯示面板(PDP)的電極板等。本發明中,尤其半導體製作基材為較佳,矽基材為更佳。 又,作為基材,例如使用板狀的基材(基板)。The type of substrate can be appropriately set according to the purpose, but there is no particular limitation. Examples include semiconductor substrates such as silicon, silicon nitride, polycrystalline silicon, silicon oxide, and amorphous silicon, quartz, glass, optical films, ceramic materials, evaporated films, magnetic films, reflective films, metal substrates such as Ni, Cu, Cr, and Fe, paper, SOG (Spin On Glass), TFT (Thin Film Transistor) array substrates, and electrode plates of plasma display panels (PDP). In the present invention, semiconductor substrates are particularly preferred, and silicon substrates are more preferred. In addition, as a substrate, for example, a plate-shaped substrate (substrate) is used.
又,在樹脂層的表面或金屬層的表面形成硬化性樹脂組成物層時,樹脂層或金屬層成為基材。Furthermore, when a hardening resin composition layer is formed on the surface of the resin layer or the surface of the metal layer, the resin layer or the metal layer becomes a base material.
作為將硬化性樹脂組成物適用於基材之方法,塗佈為較佳。As a method of applying the curable resin composition to the base material, coating is preferred.
具體而言,作為適用方法,可例示浸塗法、氣刀塗佈法、簾式塗佈法、線棒塗佈法、凹版塗佈法、擠壓塗佈法、噴塗法、旋塗法、狹縫塗佈法及噴墨法等。從硬化性樹脂組成物層的厚度均勻性的觀點考慮,更佳為旋塗法、狹縫塗佈法、噴塗法、噴墨法。依方法調整適當的固體成分濃度或塗佈條件,藉此能夠得到所希望的厚度的樹脂層。又,能夠依基材的形狀適當選擇塗佈方法,只要為晶圓等圓形基材,則旋塗法或噴塗法、噴墨法等為較佳,且只要為矩形基材,則狹縫塗佈法或噴塗法、噴墨法等為較佳。在旋塗法的情況下,例如能夠以500~2,000rpm的轉速適用10秒~1分鐘左右。 又,亦能夠適用將藉由上述賦予方法預先在偽支撐體上賦予而形成之塗膜轉印在基材上之方法。 關於轉印方法,在本發明中,亦能夠較佳地利用日本特開2006-023696號公報的0023、0036~0051段或日本特開2006-047592號公報的0096~0108段中記載之製作方法。Specifically, applicable methods include dip coating, air knife coating, curtain coating, wire rod coating, gravure coating, extrusion coating, spray coating, spin coating, slit coating, and inkjet coating. From the perspective of thickness uniformity of the curable resin composition layer, spin coating, slit coating, spray coating, and inkjet coating are more preferred. By adjusting the appropriate solid component concentration or coating conditions according to the method, a resin layer of a desired thickness can be obtained. Furthermore, the coating method can be appropriately selected according to the shape of the substrate. For a circular substrate such as a wafer, spin coating, spray coating, inkjet coating, etc. are preferred, and for a rectangular substrate, slit coating, spray coating, inkjet coating, etc. are preferred. In the case of spin coating, for example, it can be applied at a rotation speed of 500 to 2,000 rpm for about 10 seconds to 1 minute. In addition, a method of transferring a coating film formed by applying the above-mentioned applying method to a pseudo support body in advance can also be applied. Regarding the transfer method, in the present invention, the production method described in paragraphs 0023 and 0036 to 0051 of Japanese Patent Application Laid-Open No. 2006-023696 or paragraphs 0096 to 0108 of Japanese Patent Application Laid-Open No. 2006-047592 can also be preferably used.
<乾燥製程> 本發明的製造方法還可以包括在形成上述膜(硬化性樹脂組成物層)之後,膜形成製程(層形成製程)之後,為了去除溶劑而進行乾燥之製程。較佳之乾燥溫度為50~150℃,70℃~130℃為更佳,90℃~110℃為進一步較佳。作為乾燥時間,例示30秒~20分鐘,1分鐘~10分鐘為較佳,3分鐘~7分鐘為更佳。<Drying process> The manufacturing method of the present invention may further include a drying process for removing the solvent after the film (hardening resin composition layer) is formed and after the film forming process (layer forming process). The preferred drying temperature is 50 to 150°C, 70 to 130°C is more preferred, and 90 to 110°C is further preferred. The drying time is exemplified as 30 seconds to 20 minutes, 1 to 10 minutes is preferred, and 3 to 7 minutes is more preferred.
<曝光製程> 本發明的製造方法可以包括對上述膜(硬化性樹脂組成物層)進行曝光之曝光製程。曝光量只要能夠使硬化性樹脂組成物硬化,則無特別限定,例如,以波長365nm下的曝光能量換算計照射100~10,000mJ/cm2 為較佳,照射200~8,000mJ/cm2 為更佳。<Exposure process> The manufacturing method of the present invention may include an exposure process for exposing the above-mentioned film (hardening resin composition layer). The exposure amount is not particularly limited as long as it can harden the hardening resin composition. For example, it is preferably 100 to 10,000 mJ/ cm2 , and more preferably 200 to 8,000 mJ/ cm2 , calculated as the exposure energy at a wavelength of 365 nm.
曝光波長能夠在190~1,000nm的範圍內適當設定,240~550nm為較佳。The exposure wavelength can be appropriately set within the range of 190 to 1,000 nm, with 240 to 550 nm being the best.
關於曝光波長,若以與光源的關係描述,則可舉出(1)半導體雷射(波長830nm、532nm、488nm、405nm etc.)、(2)金屬鹵化物燈、(3)高壓水銀燈、g射線(波長436nm)、h射線(波長405nm)、i射線(波長365nm)、寬(g、h、i射線的3波長)、(4)準分子雷射、KrF準分子雷射(波長248nm)、ArF準分子雷射(波長193nm)、F2準分子雷射(波長157nm)、(5)極紫外線;EUV(波長13.6nm)、(6)電子束等。關於本發明中的硬化性樹脂組成物,尤其基於高壓水銀燈之曝光為較佳,其中,基於i射線之曝光為較佳。藉此,尤其可得到高的曝光靈敏度。Regarding the exposure wavelength, if described in terms of its relationship with the light source, the following examples can be cited: (1) semiconductor lasers (wavelengths of 830nm, 532nm, 488nm, 405nm, etc.), (2) metal halide lamps, (3) high-pressure mercury lamps, g-rays (wavelength 436nm), h-rays (wavelength 405nm), i-rays (wavelength 365nm), wide (3 wavelengths of g, h, and i-rays), (4) excimer lasers, KrF excimer lasers (wavelength 248nm), ArF excimer lasers (wavelength 193nm), F2 excimer lasers (wavelength 157nm), (5) extreme ultraviolet rays; EUV (wavelength 13.6nm), (6) electron beams, etc. The curable resin composition of the present invention is preferably exposed by a high-pressure mercury lamp, and preferably by i-rays. This can provide a particularly high exposure sensitivity.
<顯影製程> 本發明的製造方法可以包括對經曝光之膜(硬化性樹脂組成物層)進行顯影(對上述膜進行顯影)之顯影製程。藉由進行顯影,未曝光之部分(非曝光部)被去除。關於顯影方法,只要能夠形成所希望的圖案,則無特別限制,例如,能夠採用旋覆浸沒、噴霧、浸漬、超音波等顯影方法。<Developing process> The manufacturing method of the present invention may include a developing process of developing (developing the above-mentioned film) the exposed film (hardening resin composition layer). By developing, the unexposed part (non-exposed part) is removed. There is no particular limitation on the developing method as long as the desired pattern can be formed. For example, a developing method such as rotary immersion, spraying, immersion, ultrasonic wave, etc. can be used.
顯影使用顯影液來進行。關於顯影液,只要可去除未曝光之部分(非曝光部),則能夠無特別限制地使用。顯影液包含有機溶劑為較佳,顯影液包含90%以上的有機溶劑為更佳。本發明中,顯影液包含ClogP值為-1~5的有機溶劑為較佳,包含ClogP值為0~3的有機溶劑為更佳。ClogP值能夠藉由ChemBioDraw(化學生物圖)輸入結構式而作為計算值來求出。Development is performed using a developer. As long as the developer can remove the unexposed portion (non-exposed portion), it can be used without particular limitation. The developer preferably contains an organic solvent, and more preferably contains 90% or more of the organic solvent. In the present invention, the developer preferably contains an organic solvent having a ClogP value of -1 to 5, and more preferably contains an organic solvent having a ClogP value of 0 to 3. The ClogP value can be obtained as a calculated value by inputting a structural formula into ChemBioDraw.
關於有機溶劑,作為酯類,例如可較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為芳香族烴類,例如可較佳地舉出甲苯、二甲苯、大茴香醚、檸檬烯等,以及作為亞碸類,可較佳地舉出二甲基亞碸。As for the organic solvent, examples of the esters include preferably ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxy acetates (e.g., methyl alkoxy acetate, ethyl alkoxy acetate, butyl alkoxy acetate (e.g., methyl methoxy acetate, ethyl methoxy acetate, butyl methoxy acetate, methyl ethoxy acetate, ethyl ethoxy acetate, etc.) ), 3-alkoxy alkyl propionates (e.g., methyl 3-alkoxypropionate, ethyl 3-alkoxypropionate, etc. (e.g., methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), 2-alkoxy alkyl propionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate, etc.) ethyl propionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (for example, methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, and the like, and as ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl Examples of the solvent include acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, and the like; and examples of ketones include preferably methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone, and the like; and examples of aromatic hydrocarbons include preferably toluene, xylene, anisole, limonene, and the like; and examples of sulfoxides include preferably dimethyl sulfoxide.
本發明中,尤其環戊酮、γ-丁內酯為較佳,環戊酮為更佳。In the present invention, cyclopentanone and γ-butyrolactone are particularly preferred, and cyclopentanone is more preferred.
顯影液的50質量%以上為有機溶劑為較佳,70質量%以上為有機溶劑為更佳,90質量%以上為有機溶劑為進一步較佳。又,顯影液的100質量%可以為有機溶劑。Preferably, 50% by mass or more of the developer is an organic solvent, more preferably 70% by mass or more of the developer is an organic solvent, and even more preferably 90% by mass or more of the developer is an organic solvent. In addition, 100% by mass of the developer may be an organic solvent.
作為顯影時間,10秒~5分鐘為較佳。顯影時的顯影液的溫度並無特別限定,通常能夠在20~40℃下進行。The developing time is preferably 10 seconds to 5 minutes. The temperature of the developing solution during the developing process is not particularly limited, but the developing process can usually be performed at 20 to 40°C.
在使用顯影液之處理之後,進而可以進行沖洗。沖洗以與顯影液不同之溶劑進行為較佳。例如,能夠使用硬化性樹脂組成物中包含的溶劑進行沖洗。沖洗時間為5秒~1分鐘為較佳。After the treatment with the developer, rinsing can be performed. It is preferred that the rinsing be performed with a solvent different from the developer. For example, the solvent included in the curable resin composition can be used for rinsing. The rinsing time is preferably 5 seconds to 1 minute.
<加熱製程> 本發明的製造方法包括將經顯影之上述膜在50~450℃下加熱之製程(加熱製程)為較佳。 在膜形成製程(層形成製程)、乾燥製程及顯影製程之後包括加熱製程為較佳。在加熱製程中,例如藉由上述熱鹼產生劑分解而產生鹼,並進行含雜環聚合物前驅物的環化反應。又,本發明的硬化性樹脂組成物雖可以包含除了含雜環聚合物前驅物以外的自由基聚合性化合物,但除了未反應的含雜環聚合物前驅物以外的自由基聚合性化合物的硬化等亦能夠在該製程中進行。作為加熱製程中層的加熱溫度(最高加熱溫度),50℃以上為較佳,80℃以上為更佳,140℃以上為進一步較佳,150℃以上為更進一步較佳,160℃以上為又進一步較佳,170℃以上為再進一步較佳。作為上限,500℃以下為較佳,450℃以下為更佳,350℃以下為進一步較佳,250℃以下為更進一步較佳,220℃以下為又進一步較佳。<Heating process> The manufacturing method of the present invention preferably includes a process (heating process) of heating the developed film at 50 to 450°C. It is preferred to include a heating process after the film formation process (layer formation process), drying process and development process. In the heating process, for example, a base is generated by decomposing the above-mentioned hot alkali generator, and a cyclization reaction of the heterocyclic polymer precursor is carried out. In addition, although the curable resin composition of the present invention may contain a free radical polymerizable compound other than the heterocyclic polymer precursor, the curing of the free radical polymerizable compound other than the unreacted heterocyclic polymer precursor can also be carried out in the process. As the heating temperature (maximum heating temperature) of the middle layer in the heating process, 50°C or higher is preferred, 80°C or higher is more preferred, 140°C or higher is further preferred, 150°C or higher is further preferred, 160°C or higher is further preferred, and 170°C or higher is further preferred. As the upper limit, 500°C or lower is preferred, 450°C or lower is more preferred, 350°C or lower is further preferred, 250°C or lower is further preferred, and 220°C or lower is further preferred.
關於加熱,從加熱開始時的溫度至最高加熱溫度以1~12℃/分鐘的升溫速度進行為較佳,2~10℃/分鐘為更佳,3~10℃/分鐘為進一步較佳。藉由將升溫速度設為1℃/分鐘以上,能夠確保生產性的同時防止胺的過度揮發,藉由將升溫速度設為12℃/分鐘以下,能夠緩和硬化膜的殘存應力。Regarding heating, it is preferred that the heating rate be 1 to 12°C/min from the temperature at the start of heating to the maximum heating temperature, more preferably 2 to 10°C/min, and even more preferably 3 to 10°C/min. By setting the heating rate to 1°C/min or more, productivity can be ensured while preventing excessive volatile amines, and by setting the heating rate to 12°C/min or less, the residual stress of the cured film can be alleviated.
加熱開始時的溫度為20℃~150℃為較佳,20℃~130℃為更佳,25℃~120℃為進一步較佳。加熱開始時的溫度係指,開始加熱至最高加熱溫度之製程時的溫度。例如,將硬化性樹脂組成物適用於基材上之後進行乾燥時,為該乾燥後的膜(層)的溫度,例如從比硬化性樹脂組成物中所含有之溶劑的沸點低30~200℃的溫度開始逐漸升溫為較佳。The temperature at the start of heating is preferably 20°C to 150°C, more preferably 20°C to 130°C, and even more preferably 25°C to 120°C. The temperature at the start of heating refers to the temperature at the start of the process of heating to the maximum heating temperature. For example, when a curable resin composition is applied to a substrate and then dried, it is the temperature of the dried film (layer), and it is preferably to gradually increase the temperature from a temperature 30 to 200°C lower than the boiling point of the solvent contained in the curable resin composition.
加熱時間(最高加熱溫度下的加熱時間)為10~360分鐘為較佳,20~300分鐘為更佳,30~240分鐘為進一步較佳。The heating time (heating time at the highest heating temperature) is preferably 10 to 360 minutes, more preferably 20 to 300 minutes, and further preferably 30 to 240 minutes.
尤其形成多層積層體時,從硬化膜的層間的密接性的觀點考慮,於180℃~320℃的加熱溫度下進行加熱為較佳,於180℃~260℃下進行加熱為更佳。其原因尚不確定,但認為是因為藉由設為該溫度,層間的含雜環聚合物前驅物的乙炔基彼此進行交聯反應。In particular, when forming a multi-layer laminate, from the viewpoint of the adhesion between the layers of the cured film, heating is preferably performed at a heating temperature of 180°C to 320°C, and more preferably at 180°C to 260°C. The reason for this is not yet clear, but it is believed that this is because the acetylene groups of the heterocyclic polymer precursor between the layers undergo cross-linking reactions.
加熱可以分階段進行。作為例子,可以進行以3℃/分鐘從25℃升溫至180℃,且在180℃下保持60分鐘,以2℃/分鐘從180℃升溫至200℃,且在200℃下保持120分鐘之前處理製程。作為前處理製程之加熱溫度為100~200℃為較佳,110~190℃為更佳,120~185℃為進一步較佳。在該前處理製程中,如美國專利9159547號說明書中所記載,照射紫外線的同時進行處理亦為較佳。藉由該等前處理製程能夠提高膜的特性。前處理製程在10秒~2小時左右的短時間內進行即可,15秒~30分鐘為更佳。前處理可以為兩階段以上的製程,例如可以在100~150℃的範圍內進行前處理製程1,然後於150~200℃的範圍內進行前處理製程2。Heating can be performed in stages. For example, the pre-treatment process can be performed by heating from 25°C to 180°C at 3°C/min and maintaining at 180°C for 60 minutes, and then heating from 180°C to 200°C at 2°C/min and maintaining at 200°C for 120 minutes. The heating temperature of the pre-treatment process is preferably 100-200°C, more preferably 110-190°C, and further preferably 120-185°C. In the pre-treatment process, as described in the specification of U.S. Patent No. 9159547, it is also preferred to perform the treatment while irradiating with ultraviolet rays. The properties of the membrane can be improved by such pre-treatment processes. The pretreatment process can be carried out in a short time of about 10 seconds to 2 hours, preferably 15 seconds to 30 minutes. The pretreatment can be a process of two or more stages, for example, pretreatment process 1 can be carried out in the range of 100 to 150°C, and then pretreatment process 2 can be carried out in the range of 150 to 200°C.
進而,可以在加熱之後進行冷卻,作為該情況下的冷卻速度,1~5℃/分鐘為較佳。Furthermore, cooling may be performed after heating, and the cooling rate in this case is preferably 1 to 5°C/minute.
關於加熱製程,從防止含雜環聚合物前驅物分解的方面考慮,藉由使氮、氦、氬等惰性氣體流過等,在低氧濃度的環境下進行為較佳。氧濃度為50ppm(體積比)以下為較佳,20ppm(體積比)以下為更佳。Regarding the heating process, it is preferred to conduct the process in a low oxygen concentration environment by flowing an inert gas such as nitrogen, helium, or argon to prevent the decomposition of the heterocyclic polymer precursor. The oxygen concentration is preferably 50 ppm (volume ratio) or less, and more preferably 20 ppm (volume ratio) or less.
<金屬層形成製程> 本發明的製造方法包括在顯影後的膜(硬化性樹脂組成物層)的表面形成金屬層之金屬層形成製程為較佳。<Metal layer forming process> The manufacturing method of the present invention preferably includes a metal layer forming process for forming a metal layer on the surface of the film (hardening resin composition layer) after development.
作為金屬層,無特別限定,能夠使用現有的金屬種類,例示出銅、鋁、鎳、釩、鈦、鉻、鈷、金及鎢,銅及鋁為更佳,銅為進一步較佳。The metal layer is not particularly limited, and existing metals can be used, and examples thereof include copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold, and tungsten. Copper and aluminum are more preferred, and copper is further preferred.
金屬層的形成方法無特別限定,能夠適用現有的方法。例如,能夠使用日本特開2007-157879號公報、日本特表2001-521288號公報、日本特開2004-214501號公報、日本特開2004-101850號公報中記載之方法。例如,可考慮光微影、剝離、電解電鍍、無電解電鍍、蝕刻、印刷及組合該等之方法等。更具體而言,可舉出組合濺射、光微影及蝕刻之圖案化方法、組合光微影與電解電鍍之圖案化方法。The method for forming the metal layer is not particularly limited, and existing methods can be applied. For example, methods described in Japanese Patent Publication No. 2007-157879, Japanese Patent Publication No. 2001-521288, Japanese Patent Publication No. 2004-214501, and Japanese Patent Publication No. 2004-101850 can be used. For example, photolithography, stripping, electrolytic plating, electroless plating, etching, printing, and a combination of these methods can be considered. More specifically, a patterning method combining sputtering, photolithography, and etching, and a patterning method combining photolithography and electrolytic plating can be cited.
作為金屬層的厚度,在最厚的壁厚部,0.1~50μm為較佳,1~10μm為更佳。The thickness of the metal layer is preferably 0.1 to 50 μm, more preferably 1 to 10 μm, at the thickest wall portion.
<積層製程> 本發明的製造方法還包括積層製程為較佳。<Layering process> The manufacturing method of the present invention also preferably includes a layering process.
積層製程係包括在硬化膜(樹脂層)或金屬層的表面,再次依次進行(a)膜形成製程(層形成製程)、(b)曝光製程、(c)顯影製程、(d)加熱製程之一系列製程。其中,可以為僅重複(a)的膜形成製程之態樣。又,亦可以設為(d)加熱製程在積層的最後或中間統括進行之態樣。亦即,亦可以設為如下態樣:重複進行規定次數的(a)~(c)的製程,之後進行(d)的加熱,藉此將被積層之硬化性樹脂組成物層統括硬化。又,(c)顯影製程之後可以包括(e)金屬層形成製程,此時可以每次進行(d)的加熱,亦可以在積層規定次數之後統括進行(d)的加熱。積層製程中還可以適當包括上述乾燥製程和加熱製程等是毋庸置疑的。The lamination process includes a series of processes including (a) a film forming process (layer forming process), (b) an exposure process, (c) a developing process, and (d) a heating process, which are performed again in sequence on the surface of the hardened film (resin layer) or the metal layer. Among them, it is possible to have a mode in which only the film forming process (a) is repeated. In addition, it is also possible to have a mode in which the heating process (d) is performed at the end or in the middle of the lamination. That is, it is also possible to have a mode in which the processes (a) to (c) are repeated a specified number of times, and then the heating (d) is performed, thereby hardening the hardening resin composition layer to be laminated. Furthermore, the (c) developing process may include the (e) metal layer forming process, and the heating in (d) may be performed each time, or may be performed collectively after a predetermined number of layering processes. It is beyond doubt that the layering process may also appropriately include the above-mentioned drying process and heating process.
在積層製程之後進而進行積層製程時,可以在上述加熱製程之後,在上述曝光製程之後或在上述金屬層形成製程之後,進而進行表面活化處理製程。作為表面活化處理,例示出電漿處理。When the lamination process is further performed after the lamination process, a surface activation treatment process may be further performed after the heating process, after the exposure process, or after the metal layer forming process. Plasma treatment is exemplified as the surface activation treatment.
上述積層製程進行2~5次為較佳,進行3~5次為更佳。The above-mentioned lamination process is preferably performed 2 to 5 times, and more preferably performed 3 to 5 times.
例如,如樹脂層/金屬層/樹脂層/金屬層/樹脂層/金屬層等樹脂層為3層以上且7層以下的結構為較佳,3層以上且5層以下為進一步較佳。For example, a structure of resin layer/metal layer/resin layer/metal layer/resin layer/metal layer, etc., in which the number of resin layers is 3 or more and 7 or less is preferred, and a structure of 3 or more and 5 or less is further preferred.
本發明中,尤其在設置金屬層之後,進一步以覆蓋上述金屬層的方式,形成上述硬化性樹脂組成物的硬化膜(樹脂層)之態樣為較佳。具體而言,可舉出依次重複(a)膜形成製程、(b)曝光製程、(c)顯影製程、(e)金屬層形成製程、(d)加熱製程之態樣或依次重複(a)膜形成製程、(b)曝光製程、(c)顯影製程、(e)金屬層形成製程,並在最後或中間統括設置(d)加熱製程之態樣。藉由交替進行積層硬化性樹脂組成物層(樹脂層)之積層製程和金屬層形成製程,能夠交替積層硬化性樹脂組成物層(樹脂層)和金屬層。In the present invention, after the metal layer is provided, it is preferred to further form a hardened film (resin layer) of the hardening resin composition in a manner covering the metal layer. Specifically, it is possible to cite an embodiment in which (a) a film forming process, (b) an exposure process, (c) a developing process, (e) a metal layer forming process, and (d) a heating process are sequentially repeated, or an embodiment in which (a) a film forming process, (b) an exposure process, (c) a developing process, and (e) a metal layer forming process are sequentially repeated, and (d) a heating process is provided at the end or in the middle. By alternately performing the lamination process of the hardening resin composition layer (resin layer) and the metal layer forming process, the hardening resin composition layer (resin layer) and the metal layer can be alternately laminated.
本發明亦揭示包含本發明的硬化膜或積層體之半導體器件。作為將本發明的硬化性樹脂組成物使用在再配線層用層間絕緣膜的形成中之半導體器件的具體例,能夠參考日本特開2016-027357號公報的0213~0218段的記載及圖1的記載,並將該等內容編入本說明書中。 [實施例]The present invention also discloses a semiconductor device including the cured film or laminate of the present invention. As a specific example of a semiconductor device using the curable resin composition of the present invention in the formation of an interlayer insulating film for a redistribution layer, reference can be made to paragraphs 0213 to 0218 and FIG. 1 of Japanese Patent Publication No. 2016-027357, and such contents are incorporated into this specification. [Example]
以下,舉出實施例對本發明進行進一步詳細的說明。以下的實施例中所示出之材料、使用量、比例、處理內容、處理步驟等只要不脫離本發明的宗旨,則能夠適當進行變更。因此,本發明的範圍並不限定於以下所示之具體例。只要無特別說明,則“份”、“%”為質量基準。The present invention is further described in detail below by way of examples. The materials, usage amounts, ratios, processing contents, processing steps, etc. shown in the following examples can be appropriately changed as long as they do not deviate from the purpose of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. Unless otherwise specified, "parts" and "%" are based on mass.
<合成例1> 〔源自均苯四甲酸二酐、4,4’-二胺基二苯醚及苄醇的聚醯亞胺前驅物(A-1:不具有自由基聚合性基團之聚醯亞胺前驅物)的合成〕 使14.06g(64.5毫莫耳)的均苯四甲酸二酐(在140℃下乾燥12小時)和14.22g(131.58毫莫耳)的苄醇懸浮於50mL的N-甲基吡咯啶酮,並用分子篩進行了乾燥。將懸浮液在100℃下加熱了3小時。將反應混合物冷卻至室溫,並添加了21.43g(270.9毫莫耳)的吡啶及90mL的N-甲基吡咯啶酮。接著,將反應混合物冷卻至-10℃,將溫度保持在-10±4℃的同時經10分鐘添加了16.12g(135.5毫莫耳)的SOCl2 。添加SOCl2 期間,黏度增加。用50mL的N-甲基吡咯啶酮稀釋之後,在室溫下將反應混合物攪拌了2小時。接著,將11.08g(58.7毫莫耳)的4,4’-二胺基二苯醚溶解於100mL的N-甲基吡咯啶酮而成之溶液在保持為-5~0℃的溫度下經20分鐘滴加至反應混合物中。接著,在0℃下使反應混合物反應1小時之後,添加70g的乙醇,並在室溫下攪拌了一晚。接著,使聚醯亞胺前驅物在5升水中沉澱,以5,000rpm的速度將水-聚醯亞胺前驅物混合物攪拌了15分鐘。藉由過濾去除聚醯亞胺前驅物,在4升水中再次攪拌30分鐘,並再次進行了過濾。接著,在減壓下,在45℃下將所獲得之聚醯亞胺前驅物乾燥了3天。該聚醯亞胺前驅物的重量平均分子量為18,000。 [化學式53] <Synthesis Example 1> [Synthesis of a polyimide precursor derived from pyromellitic dianhydride, 4,4'-diaminodiphenyl ether and benzyl alcohol (A-1: a polyimide precursor having no free radical polymerizable group)] 14.06 g (64.5 mmol) of pyromellitic dianhydride (dried at 140°C for 12 hours) and 14.22 g (131.58 mmol) of benzyl alcohol were suspended in 50 mL of N-methylpyrrolidone and dried using a molecular sieve. The suspension was heated at 100°C for 3 hours. The reaction mixture was cooled to room temperature, and 21.43 g (270.9 mmol) of pyridine and 90 mL of N-methylpyrrolidone were added. Next, the reaction mixture was cooled to -10°C, and 16.12 g (135.5 mmol) of SOCl 2 was added over 10 minutes while the temperature was maintained at -10±4°C. The viscosity increased during the addition of SOCl 2. After diluting with 50 mL of N-methylpyrrolidone, the reaction mixture was stirred at room temperature for 2 hours. Next, a solution of 11.08 g (58.7 mmol) of 4,4'-diaminodiphenyl ether dissolved in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture over 20 minutes while maintaining the temperature at -5 to 0°C. Next, after the reaction mixture was reacted at 0°C for 1 hour, 70 g of ethanol was added and stirred at room temperature overnight. Next, the polyimide precursor was precipitated in 5 liters of water, and the water-polyimide precursor mixture was stirred at 5,000 rpm for 15 minutes. The polyimide precursor was removed by filtration, stirred again in 4 liters of water for 30 minutes, and filtered again. Then, the obtained polyimide precursor was dried at 45° C. for 3 days under reduced pressure. The weight average molecular weight of the polyimide precursor was 18,000. [Chemical Formula 53]
<合成例2> 〔源自均苯四甲酸二酐、4,4’-二胺基二苯醚及甲基丙烯酸-2-羥基乙酯的聚醯亞胺前驅物(A-2:具有自由基聚合性基團之聚醯亞胺前驅物)的合成〕 將14.06g(64.5毫莫耳)的均苯四甲酸二酐(在140℃下乾燥了12小時)、16.8g(129毫莫耳)的甲基丙烯酸-2-羥基乙酯、0.05g的對苯二酚、20.4g(258毫莫耳)的吡啶及100g的二甘醇二甲醚(二乙二醇二甲醚)進行混合,在60℃的溫度下攪拌18小時,藉此製造了均苯四甲酸與甲基丙烯酸-2-羥基乙酯的二酯。接著,藉由SOCl2 將所獲得之二酯氯化之後,以與合成例1相同的方法用4,4’-二胺基二苯醚轉換為聚醯亞胺前驅物,並以與合成例1相同的方法獲得了聚醯亞胺前驅物。該聚醯亞胺前驅物的重量平均分子量為19,000。 [化學式54] <Synthesis Example 2> [Synthesis of a polyimide precursor derived from pyromellitic acid dianhydride, 4,4'-diaminodiphenyl ether and 2-hydroxyethyl methacrylate (A-2: a polyimide precursor having a radical polymerizable group)] 14.06 g (64.5 mmol) of pyromellitic acid dianhydride (dried at 140°C for 12 hours), 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, 20.4 g (258 mmol) of pyridine and 100 g of diethylene glycol dimethyl ether (diethylene glycol dimethyl ether) were mixed and stirred at 60°C for 18 hours to produce a diester of pyromellitic acid and 2-hydroxyethyl methacrylate. Next, the obtained diester was chlorinated with SOCl 2 and then converted into a polyimide precursor using 4,4'-diaminodiphenyl ether in the same manner as in Synthesis Example 1, and a polyimide precursor was obtained in the same manner as in Synthesis Example 1. The weight average molecular weight of the polyimide precursor was 19,000. [Chemical Formula 54]
<合成例3> 〔源自4,4’-氧二鄰苯二甲酸酐、4,4’-二胺基二苯醚及甲基丙烯酸-2-羥基乙酯的聚醯亞胺前驅物(A-3:具有自由基聚合性基團之聚醯亞胺前驅物)的合成〕 將20.0g(64.5毫莫耳)的4,4’-氧二鄰苯二甲酸酐(在140℃下乾燥了12小時)、16.8g(129毫莫耳)的甲基丙烯酸-2-羥基乙酯、0.05g的對苯二酚、20.4g(258毫莫耳)的吡啶及100g的二甘醇二甲醚進行混合,在60℃的溫度下攪拌18小時而製造了4,4’-氧二鄰苯二甲酸酐與甲基丙烯酸-2-羥基乙酯的二酯。接著,藉由SOCl2 將所獲得之二酯氯化之後,以與合成例1相同的方法用4,4’-二胺基二苯醚轉換為聚醯亞胺前驅物,並以與合成例1相同的方法獲得了聚醯亞胺前驅物。該聚醯亞胺前驅物的重量平均分子量為18,000。 [化學式55] <Synthesis Example 3> [Synthesis of a polyimide precursor (A-3: a polyimide precursor having a radical polymerizable group) derived from 4,4'-oxydiphthalic anhydride, 4,4'-diaminodiphenyl ether and 2-hydroxyethyl methacrylate] 20.0 g (64.5 mmol) of 4,4'-oxydiphthalic anhydride (dried at 140°C for 12 hours), 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, 20.4 g (258 mmol) of pyridine and 100 g of diethylene glycol dimethyl ether were mixed and stirred at 60°C for 18 hours to produce a diester of 4,4'-oxydiphthalic anhydride and 2-hydroxyethyl methacrylate. Next, the obtained diester was chlorinated with SOCl 2 and then converted into a polyimide precursor using 4,4'-diaminodiphenyl ether in the same manner as in Synthesis Example 1, and a polyimide precursor was obtained in the same manner as in Synthesis Example 1. The weight average molecular weight of the polyimide precursor was 18,000. [Chemical Formula 55]
<合成例4> 〔源自4,4’-氧二鄰苯二甲酸二酐、4,4’-二胺基-2,2’-二甲基聯苯(鄰聯甲苯胺)及甲基丙烯酸-2-羥基乙酯的聚醯亞胺前驅物(A-4:具有自由基聚合性基團之聚醯亞胺前驅物)的合成〕 將20.0g(64.5毫莫耳)的4,4’-氧二鄰苯二甲酸二酐(在140℃下乾燥了12小時)、16.8g(129毫莫耳)的甲基丙烯酸-2-羥基乙酯、0.05g的對苯二酚、20.4g(258毫莫耳)的吡啶及100g的二甘醇二甲醚進行混合,在60℃的溫度下攪拌18小時而製造了4,4’-氧二鄰苯二甲酸酐與甲基丙烯酸-2-羥基乙酯的二酯。接著,藉由SOCl2 將所獲得之二酯氯化之後,以與合成例1相同的方法用4,4’-二胺基-2,2’-二甲基聯苯轉換為聚醯亞胺前驅物,並以與合成例1相同的方法獲得了聚醯亞胺前驅物。該聚醯亞胺前驅物的重量平均分子量為19,000。 [化學式56] <Synthesis Example 4> [Synthesis of a polyimide precursor (A-4: a polyimide precursor having a radical polymerizable group) derived from 4,4'-oxydiphthalic dianhydride, 4,4'-diamino-2,2'-dimethylbiphenyl (o-tolidine) and 2-hydroxyethyl methacrylate] 20.0 g (64.5 mmol) of 4,4'-oxydiphthalic anhydride (dried at 140°C for 12 hours), 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, 20.4 g (258 mmol) of pyridine and 100 g of diethylene glycol dimethyl ether were mixed and stirred at 60°C for 18 hours to produce a diester of 4,4'-oxydiphthalic anhydride and 2-hydroxyethyl methacrylate. Next, the obtained diester was chlorinated with SOCl 2 and then converted into a polyimide precursor using 4,4'-diamino-2,2'-dimethylbiphenyl in the same manner as in Synthesis Example 1, and a polyimide precursor was obtained in the same manner as in Synthesis Example 1. The weight average molecular weight of the polyimide precursor was 19,000. [Chemical Formula 56]
<合成例5> 〔源自2,2’-雙(3-胺基-4-羥基苯基)六氟丙烷、4,4’-氧代二苯甲醯氯的聚苯并㗁唑前驅物(A-5)的合成〕 向N-甲基-2-吡咯啶酮100mL添加2,2’-雙(3-胺基-4-羥基苯基)六氟丙烷13.92g並進行了攪拌溶解。接著,將溫度保持在0~5℃的同時經10分鐘滴加11.21g的4,4’-氧代二苯甲醯氯之後,持續攪拌了60分鐘。接著,使聚苯并㗁唑前驅物在6升水中沉澱,以5000rpm的速度將水-聚苯并㗁唑前驅物混合物攪拌了15分鐘。過濾去除聚苯并㗁唑前驅物,在6升水中再次攪拌30分鐘,並再次進行了過濾。接著,在減壓下,以45℃將所獲得之聚苯并㗁唑前驅物乾燥了3天。該聚苯并㗁唑前驅物的重量平均分子量為15,000。 [化學式57] <Synthesis Example 5> [Synthesis of polybenzoxazole precursor (A-5) derived from 2,2'-bis(3-amino-4-hydroxyphenyl)hexafluoropropane and 4,4'-oxydiphenylformyl chloride] 13.92 g of 2,2'-bis(3-amino-4-hydroxyphenyl)hexafluoropropane was added to 100 mL of N-methyl-2-pyrrolidone and stirred to dissolve. Then, 11.21 g of 4,4'-oxydiphenylformyl chloride was added dropwise over 10 minutes while maintaining the temperature at 0 to 5°C, and stirring was continued for 60 minutes. Next, the polybenzoxazole precursor was precipitated in 6 liters of water, and the water-polybenzoxazole precursor mixture was stirred at 5000 rpm for 15 minutes. The polybenzoxazole precursor was removed by filtration, stirred again in 6 liters of water for 30 minutes, and filtered again. Then, the obtained polybenzoxazole precursor was dried at 45°C for 3 days under reduced pressure. The weight average molecular weight of the polybenzoxazole precursor was 15,000. [Chemical Formula 57]
<合成例6> 〔源自4,4’-氧二鄰苯二甲酸酐、4,4’-二胺基二苯醚及甲基丙烯酸-2-羥基乙酯的聚醯亞胺前驅物(A-6:具有自由基聚合性基團之聚醯亞胺前驅物)的合成〕 將4,4’-氧二鄰苯二甲酸二酐(ODPA)155.1g放入分離式燒瓶中,並添加了甲基丙烯酸-2-羥基乙酯(HEMA)134.0g及γ-丁內酯400ml。一邊在室溫下攪拌,一邊添加吡啶79.1g,藉此獲得了反應混合物。基於反應之發熱結束後,冷卻至室溫,進而靜置了16小時。<Synthesis Example 6> [Synthesis of a polyimide precursor derived from 4,4'-oxydiphthalic anhydride, 4,4'-diaminodiphenyl ether and 2-hydroxyethyl methacrylate (A-6: a polyimide precursor having a free radical polymerizable group)] 155.1 g of 4,4'-oxydiphthalic anhydride (ODPA) was placed in a separation flask, and 134.0 g of 2-hydroxyethyl methacrylate (HEMA) and 400 ml of γ-butyrolactone were added. While stirring at room temperature, 79.1 g of pyridine was added to obtain a reaction mixture. After the heat generation due to the reaction was terminated, the mixture was cooled to room temperature and then left to stand for 16 hours.
接著,在冰冷下,將二環己碳二亞胺(DCC)206.3g溶解於γ-丁內酯180ml之溶液一邊攪拌一邊經40分鐘添加到了反應混合物。接著,一邊攪拌一邊經60分鐘添加了將4,4’-二胺基二苯醚93.0g懸浮於γ-丁內酯350ml之懸浮液。進而在室溫下攪拌2小時之後,添加乙醇30ml並攪拌了1小時。之後,添加了γ-丁內酯400ml。藉由過濾去除反應混合物生成之沉澱物,藉此獲得了反應液。Next, under ice cooling, a solution of 206.3 g of dicyclohexylcarbodiimide (DCC) dissolved in 180 ml of γ-butyrolactone was added to the reaction mixture over 40 minutes while stirring. Next, a suspension of 93.0 g of 4,4'-diaminodiphenyl ether suspended in 350 ml of γ-butyrolactone was added over 60 minutes while stirring. After further stirring at room temperature for 2 hours, 30 ml of ethanol was added and stirred for 1 hour. Thereafter, 400 ml of γ-butyrolactone was added. The precipitate generated in the reaction mixture was removed by filtration, thereby obtaining a reaction solution.
將所獲得之反應液添加到3升的乙醇中,生成了由粗聚合物構成之沉澱物。濾取所生成之粗聚合物,溶解於四氫呋喃1.5升,藉此獲得了粗聚合物溶液。將所獲得之粗聚合物溶液滴加於28升水中,使聚合物沉澱,濾取所獲得之沉澱物之後進行真空乾燥,藉此獲得了粉末狀的聚合物A-6。測定該聚合物A-6的重量平均分子量(Mw)之結果,為20,000。The obtained reaction solution was added to 3 liters of ethanol to generate a precipitate consisting of a crude polymer. The generated crude polymer was filtered and dissolved in 1.5 liters of tetrahydrofuran to obtain a crude polymer solution. The obtained crude polymer solution was added dropwise to 28 liters of water to precipitate the polymer, and the obtained precipitate was filtered and vacuum dried to obtain a powdered polymer A-6. The weight average molecular weight (Mw) of the polymer A-6 was measured to be 20,000.
<合成例7> 〔源自3,3’,4,4’-聯苯四羧酸二酐、4,4’-二胺基二苯醚及甲基丙烯酸-2-羥基乙酯的聚醯亞胺前驅物(A-7:具有自由基聚合性基團之聚醯亞胺前驅物)的合成〕 在合成例6中,使用3,3’,4,4’-聯苯四羧酸二酐147.1g來代替4,4’-氧二鄰苯二甲酸二酐155.1g,除此以外,以與合成例6中記載之方法相同的方法進行反應,藉此獲得了聚合物A-7。測定該聚合物A-7的重量平均分子量(Mw)之結果,為22,000。<Synthesis Example 7> [Synthesis of a polyimide precursor derived from 3,3',4,4'-biphenyltetracarboxylic dianhydride, 4,4'-diaminodiphenyl ether and 2-hydroxyethyl methacrylate (A-7: a polyimide precursor having a free radical polymerizable group)] In Synthesis Example 6, except that 147.1 g of 3,3',4,4'-biphenyltetracarboxylic dianhydride was used instead of 155.1 g of 4,4'-oxydiphthalic dianhydride, a polymer A-7 was obtained by reacting in the same manner as described in Synthesis Example 6. The weight average molecular weight (Mw) of the polymer A-7 was measured to be 22,000.
<合成例8> 〔化合物B-1的合成〕 向三口燒瓶添加甲醇450g、試鉍硫醇(TCI製)15g、三乙胺25.3g,並使其完全溶解。之後,一邊進行冰冷,一邊經20分鐘滴加了溶解於甲醇50g之對氯甲基苯乙烯(AGC SEIMI CHEMICAL CO., LTD.製)30.5g。滴加結束後,一邊進行冰冷,一般攪拌了4小時(在反應液中析出晶體)。將反應液添加到純水1,000g中,並在室溫下攪拌30分鐘後,濾出了晶體。將所獲得之粗晶體在甲醇300g、乙酸乙酯100g中再次漿化,並在真空下進行乾燥,藉此獲得了11.5g的B-1(產率30%)。<Synthesis Example 8> [Synthesis of Compound B-1] Add 450 g of methanol, 15 g of tryptic mercaptan (manufactured by TCI), and 25.3 g of triethylamine to a three-necked flask and dissolve them completely. Then, while cooling with ice, 30.5 g of p-chloromethylstyrene (manufactured by AGC SEIMI CHEMICAL CO., LTD.) dissolved in 50 g of methanol was added dropwise over 20 minutes. After the addition was completed, the mixture was stirred for 4 hours while cooling with ice (crystals precipitated in the reaction solution). The reaction solution was added to 1,000 g of pure water, stirred at room temperature for 30 minutes, and the crystals were filtered out. The obtained crude crystals were re-slurried in 300 g of methanol and 100 g of ethyl acetate, and dried under vacuum to obtain 11.5 g of B-1 (yield 30%).
〔化合物B-5及化合物B-12的合成〕 將合成原料適當變更,除此以外,以與上述化合物B-1的合成相同的方法合成了化合物B-5及B-12。化合物B-5及B-12的結構分別如下述式(B-5)或式(B-12)所示。[Synthesis of Compound B-5 and Compound B-12] Compounds B-5 and B-12 were synthesized by the same method as the synthesis of Compound B-1 except that the synthesis raw materials were appropriately changed. The structures of Compounds B-5 and B-12 are shown in the following formula (B-5) or formula (B-12), respectively.
[化學式58] [Chemical formula 58]
<實施例及比較例> 在各實施例中,分別混合下述表1或表2中記載之成分,藉此獲得了各硬化性樹脂組成物。又,在各比較例中,分別混合下述表1或表2中記載之成分,藉此獲得了各比較用組成物。 具體而言,表1或表2中除“溶劑”以外的欄中記載之成分的含量設為表1的“質量份”中記載之量,表1或表2的“溶劑”一欄中記載之成分的含量設為組成物的固體成分濃度成為表1或表2中記載之值的量。 又,例如,表1或表2的“溶劑”的“I-1/I-2”“80/20”的記載表示I-1與I-2的含量比以質量比計為I-1:I-2=80:20。 使所獲得之硬化性樹脂組成物及比較用組成物通過細孔寬度為0.8μm的聚四氟乙烯製過濾器來進行了加壓過濾。 又,在表1或表2中,“-”的記載表示組成物不含有該成分。<Examples and Comparative Examples> In each example, the components listed in Table 1 or Table 2 below were mixed to obtain each hardening resin composition. In addition, in each comparative example, the components listed in Table 1 or Table 2 below were mixed to obtain each comparative composition. Specifically, the content of the components listed in the columns other than "Solvent" in Table 1 or Table 2 is set to the amount listed in "Parts by Mass" in Table 1, and the content of the components listed in the "Solvent" column in Table 1 or Table 2 is set to the amount at which the solid content concentration of the composition becomes the value listed in Table 1 or Table 2. For example, the description of "I-1/I-2" and "80/20" in "Solvent" in Table 1 or Table 2 indicates that the content ratio of I-1 to I-2 is I-1:I-2=80:20 in terms of mass ratio. The obtained curable resin composition and the comparative composition were pressure filtered through a polytetrafluoroethylene filter having a pore width of 0.8 μm. In Table 1 or Table 2, the description of "-" indicates that the composition does not contain the component.
[表1]
[表2]
表1或表2中記載之各成分的詳細內容如下。The details of each component listed in Table 1 or Table 2 are as follows.
〔聚合物前驅物〕 ・A-1~A-7:以上合成之A-1~A-7[Polymer precursor] ・A-1 to A-7: A-1 to A-7 synthesized above
〔特定聚合性化合物〕 ・B-1、B-5及B-12:以上合成之B-1、B-5及B-12[Specific polymerizable compounds] ・B-1, B-5 and B-12: B-1, B-5 and B-12 synthesized above
〔聚合性化合物〕 ・C-1~C-3:下述結構的化合物 [化學式59] [Polymerizable compound] ・C-1 to C-3: Compounds having the following structure [Chemical formula 59]
〔添加劑〕 ・J-1:N-苯基二乙醇胺(Tokyo Chemical Industry Co., Ltd.製)[Additives] ・J-1: N-phenyldiethanolamine (manufactured by Tokyo Chemical Industry Co., Ltd.)
〔光聚合起始劑〕 ・D-1及D-2:下述結構的化合物 [化學式60] [Photopolymerization initiator] ・D-1 and D-2: Compounds having the following structure [Chemical formula 60]
〔熱鹼產生劑〕 ・E-1~E-2:下述結構的化合物 [化學式61] [Thermoalkali generator] ・E-1~E-2: Compounds with the following structure [Chemical formula 61]
〔聚合抑制劑〕 ・F-1~F-2:下述結構的化合物 ・F-3:2-亞硝基-1-萘酚(Tokyo Chemical Industry Co., Ltd.製) [化學式62] [Polymerization inhibitor] ・F-1 to F-2: Compounds of the following structures ・F-3: 2-nitroso-1-naphthol (manufactured by Tokyo Chemical Industry Co., Ltd.) [Chemical formula 62]
〔遷移抑制劑〕 ・G-1~G-2:下述結構的化合物 [化學式63] 〔金屬接著性改良劑〕 ・H-1~H-3:下述結構的化合物 [化學式64] [Migration inhibitor] ・G-1 to G-2: Compounds with the following structure [Chemical formula 63] [Metal Adhesion Improver] ・H-1 to H-3: Compounds with the following structures [Chemical Formula 64]
〔溶劑〕 ・I-1:γ-丁內酯(SANWAYUKA INDUSTRY CORPORATION製) ・I-2:二甲基亞碸(FUJIFILM Wako Pure Chemical Corporation製) ・I-3:N-甲基-2-吡咯啶酮(Ashland公司製) ・I-4:乳酸乙酯(Tokyo Chemical Industry Co., Ltd.製)[Solvent] ・I-1: γ-Butyrolactone (manufactured by SANWAYUKA INDUSTRY CORPORATION) ・I-2: Dimethyl sulfoxide (manufactured by FUJIFILM Wako Pure Chemical Corporation) ・I-3: N-methyl-2-pyrrolidone (manufactured by Ashland Co., Ltd.) ・I-4: Ethyl lactate (manufactured by Tokyo Chemical Industry Co., Ltd.)
<硬化膜的製造> 在各實施例及比較例中,藉由旋塗法,分別將硬化性樹脂組成物或比較用組成物適用於矽晶圓上來形成了樹脂層。將形成有上述樹脂層之矽晶圓在加熱板上,以100℃乾燥4分鐘,在矽晶圓上形成了20μm的均勻厚度的樹脂組成物層。 利用寬帶曝光機(USHIO INC.製:UX-1000SN-EH01),以400mJ/cm2 的曝光能對矽晶圓上的樹脂組成物層進行曝光,將經曝光的樹脂組成物層在氮氣氛氣下,以5℃/分鐘的升溫速度升溫,達到180℃之後,在該溫度加熱了2小時。將上述加熱後的樹脂組成物層及矽晶圓浸漬於3質量%氟氫酸水溶液,並從矽晶圓剝離了加熱後的樹脂組成物層。將上述剝離之加熱後的樹脂組成物層作為硬化膜。<Production of Cured Film> In each of the Examples and Comparative Examples, a curable resin composition or a comparative composition was applied to a silicon wafer by spin coating to form a resin layer. The silicon wafer with the resin layer formed thereon was dried on a heating plate at 100°C for 4 minutes to form a resin composition layer with a uniform thickness of 20 μm on the silicon wafer. The resin composition layer on the silicon wafer was exposed with an exposure energy of 400 mJ/ cm2 using a wideband exposure machine (UX-1000SN-EH01 manufactured by USHIO INC.), and the exposed resin composition layer was heated at a rate of 5°C/min in a nitrogen atmosphere until it reached 180°C, and then heated at that temperature for 2 hours. The heated resin composition layer and the silicon wafer were immersed in a 3% by mass hydrofluoric acid aqueous solution, and the heated resin composition layer was peeled off from the silicon wafer. The peeled heated resin composition layer was used as a cured film.
<評價> 在各實施例及比較例中,分別用所獲得之上述硬化膜,進行了耐藥品性、斷裂伸長率及解析度的評價。 以下,記載各評價中的評價方法的詳細內容。<Evaluation> In each embodiment and comparative example, the obtained cured film was evaluated for chemical resistance, elongation at break, and resolution. The following describes the details of the evaluation method in each evaluation.
〔耐藥品性〕 將所獲得之硬化膜在下述條件下浸漬於下述藥液中,計算了溶解速度。 藥品:二甲基亞碸(DMSO)與25質量%的氫氧化四甲基銨(TMAH)水溶液的90:10(質量比)的混合物 評價條件:將硬化膜在藥液中,以75℃浸漬15分鐘,比較浸漬前後的膜厚,計算了溶解速度(nm/分鐘)。利用橢偏儀(Foothill公司製KT-22)在塗佈面10處實施膜厚測定,作為其算術平均值求出了膜厚測定。 按照下述評價基準進行評價,將評價結果記載於表1或表2。可以說溶解速度值越小,硬化膜的耐藥品性越優異。[Chemical resistance] The obtained cured film was immersed in the following chemical solution under the following conditions, and the dissolution rate was calculated. Chemical: A mixture of 90:10 (mass ratio) of dimethyl sulfoxide (DMSO) and 25 mass % tetramethylammonium hydroxide (TMAH) aqueous solution Evaluation conditions: The cured film was immersed in the chemical solution at 75°C for 15 minutes, and the film thickness before and after immersion was compared to calculate the dissolution rate (nm/minute). The film thickness was measured at 10 locations on the coated surface using an ellipsometer (KT-22 manufactured by Foothill Co., Ltd.), and the film thickness was calculated as the arithmetic mean. The evaluation was performed according to the following evaluation criteria, and the evaluation results are recorded in Table 1 or Table 2. It can be said that the smaller the dissolution rate value, the better the chemical resistance of the cured film.
-評價基準- A:溶解速度低於250nm/分鐘。 B:溶解速度為250nm/分鐘以上且低於500nm/分鐘。 C:溶解速度為500nm/分鐘以上。-Evaluation criteria- A: Dissolution rate is less than 250nm/min. B: Dissolution rate is more than 250nm/min and less than 500nm/min. C: Dissolution rate is more than 500nm/min.
從以上結果可知,藉由本發明之含有含雜環聚合物前驅物及由式(1-1)表示之化合物之硬化性樹脂組成物的獲得之硬化膜的耐藥品性優異。 比較例1之硬化性樹脂組成物不含有由式(1-1)表示之化合物。可知藉由該比較例1之硬化性樹脂組成物獲得之硬化膜的耐藥品性差。From the above results, it can be seen that the cured film obtained by the curable resin composition containing the heterocyclic polymer precursor and the compound represented by formula (1-1) of the present invention has excellent chemical resistance. The curable resin composition of Comparative Example 1 does not contain the compound represented by formula (1-1). It can be seen that the cured film obtained by the curable resin composition of Comparative Example 1 has poor chemical resistance.
<實施例101> 藉由旋塗法將實施例1中使用的硬化性樹脂組成物層狀適用於形成有銅薄層之樹脂基材的表面,在100℃下乾燥5分鐘,藉此形成膜厚20μm的硬化性樹脂組成物層之後,用步進機(Nikon Corporation製,NSR1505 i6)進行了曝光。經由遮罩(圖案為1:1線與空間,線寬為10μm的二元遮罩),在波長365nm下進行了曝光。曝光之後,用環戊酮顯影30秒,用PGMEA沖洗20秒而得到了層的圖案。 接著,在230℃下加熱3小時而形成了再配線層用層間絕緣膜。該再配線層用層間絕緣膜的絕緣性優異。 又,使用該等再配線層用層間絕緣膜製造了半導體器件之結果,確認到正常工作。<Example 101> The curable resin composition used in Example 1 was applied to the surface of the resin substrate on which the copper thin layer was formed by spin coating, and dried at 100°C for 5 minutes to form a curable resin composition layer with a film thickness of 20μm, and then exposed using a stepper (Nikon Corporation, NSR1505 i6). Exposure was performed at a wavelength of 365nm through a mask (a binary mask with a pattern of 1:1 line and space and a line width of 10μm). After exposure, the layer pattern was obtained by developing with cyclopentanone for 30 seconds and rinsing with PGMEA for 20 seconds. Then, the layer was heated at 230°C for 3 hours to form an interlayer insulating film for the redistribution layer. The insulation properties of the interlayer insulating film for the redistribution layer are excellent. In addition, the semiconductor device was manufactured using the interlayer insulating film for the redistribution layer, and normal operation was confirmed.
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