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TWI842379B - Automatic wire coding image recognition printing and terminal crimping equipment - Google Patents

Automatic wire coding image recognition printing and terminal crimping equipment Download PDF

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Publication number
TWI842379B
TWI842379B TW112104490A TW112104490A TWI842379B TW I842379 B TWI842379 B TW I842379B TW 112104490 A TW112104490 A TW 112104490A TW 112104490 A TW112104490 A TW 112104490A TW I842379 B TWI842379 B TW I842379B
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Taiwan
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wire
intelligent controller
terminal
label tube
printing
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TW112104490A
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Chinese (zh)
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TW202433821A (en
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蔡俊維
蔡明勲
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蔡俊維
蔡明勲
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Priority to TW112104490A priority Critical patent/TWI842379B/en
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Abstract

一種自動線編影像判別打印及端子壓接設備,係包含有:一機台本體設一智能控制器;一撥線裝置、一CCD攝影機、一標籤管供料裝置、一編號打印裝置、一端子供料裝置及一壓接裝置設於機台本體內,且分別與智能控制器電連結;多芯線的任一條線放入機台本體內後,CCD攝影機即可進行該線的一特徵辨識,該特徵可為顏色、圖案、數字、文字或code碼,經智能控制器根據特徵找出對應的線編號,標籤管供料裝置供料一標籤管,經編號打印裝置打印線編號,線經撥線裝置撥線,再套上打印有線編號的標籤管,及端子供料裝置供料的一端子,其後以壓接裝置壓接端子固定至線的銅線處,以之完成該多芯線任一線的自動線編影像判別打印並端子壓接作業者。 An automatic wire number image recognition and printing and terminal crimping device includes: a machine body with an intelligent controller; a dialing device, a CCD camera, a label tube feeding device, a number printing device, a terminal feeding device and a crimping device are arranged in the machine body and are electrically connected to the intelligent controller respectively; after any wire of the multi-core wire is placed in the machine body, the CCD camera can identify a feature of the wire, and the feature can be color, pattern, etc. The intelligent controller finds the corresponding line number according to the characteristics, feeds a label tube through the label tube feeding device, prints the line number through the number printing device, and the line is dialed through the dialing device, and then puts on the label tube with the line number printed on it and a terminal fed by the terminal feeding device, and then uses the crimping device to crimp the terminal to the copper wire of the line, so as to complete the automatic line number image recognition and printing of any line of the multi-core wire and the terminal crimping operation.

Description

自動線編影像判別打印及端子壓接設備 Automatic wire-coding image recognition and printing and terminal crimping equipment

本發明提供一種壓線機之技術領域,尤指其技術上提供一種自動線編影像判別打印及端子壓接設備,其主要可自動辨識芯線特徵找出對應編號,並可自動撥線、自動打印套入標籤管與一端子,再經自動壓接,完成其撥線、編號及壓接端子動作者。 The present invention provides a technical field of wire crimping machine, especially a technical device for automatic wire numbering image recognition and printing and terminal crimping, which can automatically identify the core wire characteristics to find the corresponding number, and can automatically dial the wire, automatically print and insert the label tube and a terminal, and then automatically crimp to complete the dialing, numbering and crimping terminal operations.

按,現今配電盤的配線工作仍為人工方式進行,而其配線的前置作業也都是人工在進行,首先需要印出紙本電路圖對照表,其後作業人員就要拿上所有的材料,如多芯色線或數字線、打印機、標籤管、撥線鉗、壓接鉗,其在拿到一條色線或數字線時就需要在標籤管上打印對應的編號,其後色線或數字線先經撥線鉗撥線,再套入標籤管與一端子,再利用壓接鉗進行壓接固定,如此的工作雖不複雜,但是其只針對多芯色線的其中一條線而已,當要標號的線有上百條時,則其工作就會相當的繁雜,而其也僅只是前置作業而已,因此,如何能夠讓工作更簡化,實乃現場工作人員所殷切期盼者。 At present, the wiring work of the switchboard is still done manually, and the pre-wiring work is also done manually. First, a paper circuit diagram comparison table needs to be printed out. Then the operator needs to take all the materials, such as multi-core color wire or digital wire, printer, label tube, wire clamp, crimping clamp, and when he gets a color wire or digital wire, he needs to print the corresponding number on the label tube. Then the color wire or digital wire is The digital line is first wired with a wire clamp, then inserted into a label tube and a terminal, and then crimped and fixed with a crimping clamp. Although this work is not complicated, it only targets one of the multi-core color wires. When there are hundreds of wires to be labeled, the work will be quite complicated, and it is only the preparatory work. Therefore, how to simplify the work is what the on-site staff are eagerly looking forward to.

是以,針對上述習知結構所存在之問題點,如何開發一種更具理想實用性之創新結構,實消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Therefore, in view of the problems existing in the above-mentioned knowledge structure, how to develop a more ideal and practical innovative structure is what consumers are eagerly looking forward to, and it is also the goal and direction that relevant industries must work hard to develop breakthroughs.

有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventor, based on his many years of experience in manufacturing, developing and designing related products, has designed and carefully evaluated the above-mentioned goals and finally obtained this invention which is truly practical.

本發明之主要目的在於提供一種自動線編影像判別打印及端子壓接設備,其可自動辨識特徵找出對應編號,並可自動撥線、自動打印套入標籤管與一端子,再經自動壓接,完成其撥線、編號及壓接端子動作者。 The main purpose of the invention is to provide an automatic line number image recognition and printing and terminal crimping device, which can automatically identify features to find the corresponding number, and can automatically dial the line, automatically print and insert the label tube and a terminal, and then automatically crimp to complete its dialing, numbering and crimping terminal operations.

為達上述目的,本發明提供一種自動線編影像判別打印及端子壓接設備,係包含有:一機台本體設一智能控制器;一撥線裝置、一CCD攝影機、一標籤管供料裝置、一編號打印裝置、一端子供料裝置及一壓接裝置設於機台本體內,且分別與智能控制器電連結;多芯線的任一條線放入機台本體內後,CCD攝影機即可進行芯線的一特徵辨識,該特徵可為顏色、圖案、數字、文字或code碼,經智能控制器根據特徵找出對應的線編號,標籤管供料裝置供料一標籤管,經編號打印裝置打印線編號,線經撥線裝置撥線,再套上打印有線編號的標籤管,及端子供料裝置供料的一端子,其後以壓接裝置壓接端子固定至線的銅線處, 以之完成多芯線任一線的自動壓線作業者。 To achieve the above-mentioned purpose, the present invention provides an automatic wire number image recognition printing and terminal crimping device, which includes: a machine body with an intelligent controller; a dialing device, a CCD camera, a label tube feeding device, a number printing device, a terminal feeding device and a crimping device are arranged in the machine body and are electrically connected to the intelligent controller respectively; after any one of the multi-core wires is placed in the machine body, the CCD camera can perform a characteristic recognition of the core wire. The feature can be color, pattern, number, text or code. The intelligent controller finds the corresponding line number according to the feature, the label tube feeding device feeds a label tube, the line number is printed by the number printing device, the line is dialed by the dialing device, and then the label tube with the line number printed on it and a terminal fed by the terminal feeding device are put on. Then the terminal is crimped and fixed to the copper wire of the line by the crimping device, so as to complete the automatic crimping operation of any line of the multi-core wire.

有關本發明所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳細說明於後,相信本發明上述之目的、構造及特徵,當可由之得一深入而具體的瞭解。 Regarding the technology, means and effects adopted by the present invention, a preferred embodiment is given below with detailed descriptions with accompanying drawings. It is believed that the above-mentioned purpose, structure and features of the present invention can be understood in depth and concretely.

10:機台本體 10: Machine body

20:智能控制器 20: Intelligent controller

21:觸控螢幕 21: Touch screen

22:照像或攝影鏡頭 22: Photo or video lens

23:QR code數據圖 23: QR code data chart

24:有線連接數據傳輸 24: Wired connection data transmission

25:無線連接數據傳輸 25: Wireless connection data transmission

26:USB存儲或外接設備連接數據傳輸 26: USB storage or external device connection data transmission

30:撥線裝置 30: dial-up device

40:CCD攝影機 40:CCD camera

50:標籤管供料裝置 50: Label tube feeding device

51:標籤管捲 51: Label tube roll

52:標籤管剪切器 52: Label tube cutter

53:標籤管 53: Label tube

60:編號打印裝置 60: Number printing device

70:端子供料裝置 70: Terminal feeding device

71:端子 71: Terminal

80:壓接裝置 80: Press-fit device

90:多芯線 90:Multi-core wire

91:線 91: Line

911:塑膠皮 911: Plastic leather

912:銅線 912: Copper wire

〔第1圖〕係為本發明其一實施例之立體示意圖。 [Figure 1] is a three-dimensional schematic diagram of one embodiment of the present invention.

〔第2圖〕係為本發明其一實施例之撥線裝置立體示意圖。 [Figure 2] is a three-dimensional schematic diagram of a dial-up device in one embodiment of the present invention.

〔第3圖〕係為本發明其一實施例之標籤管裁切器立體示意圖。 [Figure 3] is a three-dimensional schematic diagram of a label tube cutter according to one embodiment of the present invention.

〔第4圖〕係為本發明其一實施例之編號打印裝置打印編號立體示意圖。 [Figure 4] is a three-dimensional schematic diagram of a number printing device printing numbers in one embodiment of the present invention.

〔第5圖〕係為本發明其一實施例之壓接裝置壓接狀態立體示意圖。 [Figure 5] is a three-dimensional schematic diagram of the crimping state of a crimping device in one embodiment of the present invention.

〔第6圖〕係為本發明其一實施例之加工成品立體示意圖。 [Figure 6] is a three-dimensional schematic diagram of the finished product of one embodiment of the present invention.

〔第7圖〕係為本發明加工流程方塊示意圖。 [Figure 7] is a schematic diagram of the processing flow block of the present invention.

本發明係提供一種自動線編影像判別打印及端子壓接設備之設計者。 The present invention provides a designer of automatic wire-coding image recognition and printing and terminal crimping equipment.

為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,茲配合實施方式及圖式詳述如後: In order to enable the review committee to have a deeper understanding and knowledge of the purpose, features and effects of this invention, the implementation method and diagrams are described in detail as follows:

參閱第1至第7圖所示,本發明提供一種自動線編影像判別打印及端子壓接設備,係包含有: Referring to Figures 1 to 7, the present invention provides an automatic wire-coding image recognition and printing and terminal crimping device, which includes:

一機台本體10,該機台本體10上設一智能控制器20; A machine body 10, on which an intelligent controller 20 is disposed;

一撥線裝置30,該撥線裝置30設於該機台本體10內,且與該智能控制器20電連結; A dial-up device 30, which is disposed in the machine body 10 and is electrically connected to the intelligent controller 20;

一CCD攝影機40,該CCD攝影機40設於該機台本體10前方,且與該智能控制器20電連結; A CCD camera 40, which is located in front of the machine body 10 and is electrically connected to the intelligent controller 20;

一標籤管供料裝置50,該標籤管供料裝置50設於該機台本體10旁側,且與該智能控制器20電連結; A label tube feeding device 50, which is disposed beside the machine body 10 and is electrically connected to the intelligent controller 20;

一編號打印裝置60,該編號打印裝置60設於該機台本體10內,且與該智能控制器20電連結; A number printing device 60, which is disposed in the machine body 10 and is electrically connected to the intelligent controller 20;

一端子供料裝置70,該端子供料裝置70設於該機台本體10內,且與該智能控制器20電連結; A terminal feeding device 70, which is disposed in the machine body 10 and is electrically connected to the intelligent controller 20;

一壓接裝置80,該壓接裝置設於該機台本體10內,且與該智能控制器20電連結;多芯線90的任一條線91放入該機台本體10內後,該CCD攝影機40即可進行該線的一特徵辨識,該特徵可為顏色、圖案、數字、文字或code碼,經該智能控制器20根據特徵找出對應的線編號,該標籤管供料裝置50供料一標籤管53,經該編號打印裝置60打印該線編號,該線91經該撥線裝置30撥掉一段塑膠皮911,讓內部銅線912得以顯露出來,該線套上打印有對應線編號的標籤 管,再套上該端子供料裝置70供料的一端子71,其後以該壓接裝置80壓接該端子71固定至該線91的該銅線912處,以之完成其一條任一該線91的半自動壓線作業者。 A crimping device 80 is provided in the machine body 10 and is electrically connected to the intelligent controller 20. After any one of the multi-core wires 90 91 is placed in the machine body 10, the CCD camera 40 can identify a feature of the wire, which can be a color, pattern, number, text or code. The intelligent controller 20 finds the corresponding wire number according to the feature. The label tube feeding device 50 feeds a label tube 53. The number printing device 60 prints the line number, and the line 91 is stripped of a section of plastic skin 911 by the wire stripping device 30 to expose the inner copper wire 912. The line is covered with a label tube with the corresponding line number printed on it, and then a terminal 71 supplied by the terminal feeding device 70 is covered. The terminal 71 is then crimped and fixed to the copper wire 912 of the line 91 by the crimping device 80, thereby completing the semi-automatic crimping operation of any line 91.

參閱第1、7圖所示,所述之自動線編影像判別打印及端子壓接設備,其中該智能控制器20一體設有一觸控螢幕21,該智能控制器20電連結設有一照像或攝影鏡頭22,該照像或攝影鏡頭22得以拍攝一QR code數據圖23供該智能控制器20進行解析儲存數據。 Referring to Figures 1 and 7, the automatic wire coding image identification printing and terminal crimping device, wherein the intelligent controller 20 is integrally provided with a touch screen 21, and the intelligent controller 20 is electrically connected to a camera or photographic lens 22, and the camera or photographic lens 22 can take a QR code data image 23 for the intelligent controller 20 to analyze and store data.

參閱第7圖所示,所述之自動線編影像判別打印及端子壓接設備,其中該智能控制器20得以掃描該QR code數據圖23取得數據,或以一有線連接數據傳輸24取得數據,或以一無線連接數據傳輸25取得數據,或以一USB存儲或外接設備連接數據傳輸26取得數據,該數據可為芯線對應編號之數據。 Referring to FIG. 7, the automatic wire coding image identification printing and terminal crimping device, wherein the intelligent controller 20 can scan the QR code data 23 to obtain data, or obtain data through a wired connection data transmission 24, or obtain data through a wireless connection data transmission 25, or obtain data through a USB storage or external device connection data transmission 26, and the data can be the data corresponding to the core wire number.

參閱第3圖所示,所述之自動線編影像判別打印及端子壓接設備,其中該標籤管供料裝置50得包含設一標籤管捲51,該標籤管捲51經一標籤管剪切器52剪切成為一個該標籤管53。 Referring to FIG. 3, the automatic wire coding image recognition printing and terminal crimping device, wherein the label tube feeding device 50 includes a label tube roll 51, and the label tube roll 51 is cut into a label tube 53 by a label tube cutter 52.

所述之自動線編影像判別打印及端子壓接設備,其中該標籤管供料裝置50得包含設一彈匣盒,該彈匣盒內依序排設數該標籤管53,並得以每次送出一個該標籤管53。 The automatic line coding image recognition printing and terminal crimping equipment, wherein the label tube feeding device 50 may include a magazine box, in which the label tubes 53 are arranged in sequence, and one label tube 53 can be fed out each time.

參閱第5圖所示,所述之自動線編影像判別打印及端子壓接設備,其中該端子71得為Y形狀或O形狀者。 Referring to FIG. 5, the automatic line coding image recognition printing and terminal crimping device, wherein the terminal 71 may be Y-shaped or O-shaped.

由其上述可知,本發明之自動線編影像判別打印及端子壓接設備,確為業界首見而符合發明專利之新穎性要件者,而其全面性之創新設計,符合發明專利之進步性要件,而其可自動特徵辨識找出對應編號,並可自動撥線、自動打印套入標籤管與一端子,再經自動壓接,完成其撥線、編號及壓接端子動作,符合較佳之產業利用性者。 From the above, it can be seen that the automatic line number image recognition and printing and terminal crimping equipment of the present invention is indeed the first in the industry and meets the novelty requirements of invention patents. Its comprehensive innovative design meets the advancement requirements of invention patents. It can automatically identify features to find the corresponding number, and can automatically dial the line, automatically print and insert the label tube and a terminal, and then automatically crimp to complete its dialing, numbering and crimping terminal operations, which meets the better industrial applicability.

前文係針對本發明之較佳實施例為本發明之技術特徵進行具體之說明;惟,熟悉此項技術之人士當可在不脫離本發明之精神與原則下對本發明進行變更與修改,而該等變更與修改,皆應涵蓋於如下申請專利範圍所界定之範疇中。 The foregoing is a specific description of the technical features of the present invention with respect to the preferred embodiments of the present invention; however, persons familiar with this technology may make changes and modifications to the present invention without departing from the spirit and principles of the present invention, and such changes and modifications shall be covered by the scope defined in the following patent application scope.

綜上所述,本發明係提供一種自動線編影像判別打印及端子壓接設備,其確已達到本發明之所有目的,另其組合結構之空間型態未見於同類產品,亦未曾公開於申請前,已符合專利法之規定,爰依法提出申請。 In summary, the present invention provides an automatic wire-coding image recognition and printing and terminal crimping device, which has indeed achieved all the purposes of the present invention. In addition, the spatial form of its combined structure has not been seen in similar products and has not been disclosed before the application. It has complied with the provisions of the Patent Law, and therefore the application is filed in accordance with the law.

10:機台本體 10: Machine body

20:智能控制器 20: Intelligent controller

21:觸控螢幕 21: Touch screen

22:照像或攝影鏡頭 22: Photo or video lens

40:CCD攝影機 40:CCD camera

51:標籤管捲 51: Label tube roll

Claims (6)

一種自動線編影像判別打印及端子壓接設備,包括: An automatic wire-coding image recognition and printing and terminal crimping device, comprising: 一機台本體,該機台本體上設一智能控制器; A machine body, on which an intelligent controller is provided; 一撥線裝置,該撥線裝置設於該機台本體內,且與該智能控制器電連結; A dial-up device, which is disposed in the machine body and is electrically connected to the intelligent controller; 一CCD攝影機,該CCD攝影機設於該機台本體前方,且與該智能控制器電連結; A CCD camera, which is located in front of the machine body and is electrically connected to the intelligent controller; 一標籤管供料裝置,該標籤管供料裝置設於該機台本體旁側,且與該智能控制器電連結; A label tube feeding device, which is arranged beside the machine body and is electrically connected to the intelligent controller; 一編號打印裝置,該編號打印裝置設於該機台本體內,且與該智能控制器電連結; A number printing device, which is disposed in the machine body and is electrically connected to the intelligent controller; 一端子供料裝置,該端子供料裝置設於該機台本體內,且與該智能控制器電連結; A terminal feeding device, which is disposed in the machine body and is electrically connected to the intelligent controller; 一壓接裝置,該壓接裝置設於該機台本體內,且與該智能控制器電連結;多芯線的任一條線放入該機台本體內後,該CCD攝影機即可進行該線的一特徵辨識,該特徵可為顏色、圖案、數字、文字或code碼,經該智能控制器根據該特徵找出對應的線編號,該標籤管供料裝置供料一標籤管,經該編號打印裝置打印該線編號,該線經該撥線裝置撥掉一段塑膠皮,讓內部銅線得以顯露出來,該線套上打印有線編號的該標 籤管,再套上該端子供料裝置供料的一端子,其後以該壓接裝置壓接該端子固定至該線的該銅線處者。 A crimping device is provided in the machine body and is electrically connected to the intelligent controller. After any one of the multi-core wires is placed in the machine body, the CCD camera can identify a feature of the wire, which can be color, pattern, number, text or code. The intelligent controller finds the corresponding wire number according to the feature. The label tube feeding device feeds a label tube, and the number printing device prints the wire number. The wire is removed from a section of plastic by the wire removal device to expose the inner copper wire. The wire is covered with the label tube printed with the wire number, and then covered with a terminal fed by the terminal feeding device. The terminal is then crimped and fixed to the copper wire of the wire by the crimping device. 如請求項1所述之自動線編影像判別打印及端子壓接設備,其中該智能控制器一體設有一觸控螢幕,該智能控制器電連結設有一照像或攝影鏡頭,該照像或攝影鏡頭得以拍攝一QR code數據圖供該智能控制器進行解析儲存數據。 As described in claim 1, the automatic wire-coding image recognition printing and terminal crimping device, wherein the intelligent controller is integrally provided with a touch screen, and the intelligent controller is electrically connected to a camera or photographic lens, and the camera or photographic lens is capable of photographing a QR code data image for the intelligent controller to analyze and store data. 如請求項2所述之自動線編影像判別打印及端子壓接設備,其中該智能控制器得以掃描該QR code數據圖取得數據,或以一有線連接數據傳輸取得數據,或以一無線連接數據傳輸取得數據,或以一USB存儲或外接設備連接數據傳輸取得數據。 The automatic line coding image recognition printing and terminal crimping device as described in claim 2, wherein the intelligent controller can scan the QR code data image to obtain data, or obtain data by a wired connection data transmission, or obtain data by a wireless connection data transmission, or obtain data by a USB storage or external device connection data transmission. 如請求項1所述之自動線編影像判別打印及端子壓接設備,其中該標籤管供料裝置得包含設一標籤管捲,該標籤管捲經一標籤管剪切器剪切成為一個該標籤管。 The automatic wire-coding image recognition printing and terminal crimping device as described in claim 1, wherein the label tube feeding device includes a label tube roll, and the label tube roll is cut into a label tube by a label tube cutter. 如請求項1所述之自動線編影像判別打印及端子壓接設備,其中該標籤管供料裝置得包含設一彈匣盒,該彈匣盒內依序排設數該標籤管,並得以每次送出一個該標籤管。 The automatic line coding image recognition printing and terminal crimping equipment as described in claim 1, wherein the label tube feeding device may include a magazine box, in which the label tubes are arranged in sequence and can be fed out one at a time. 如請求項1所述之自動線編影像判別打印及端子壓接設備,其中該端子得為Y形狀或O形狀者。 The automatic line coding image recognition printing and terminal crimping equipment as described in claim 1, wherein the terminal may be Y-shaped or O-shaped.
TW112104490A 2023-02-09 2023-02-09 Automatic wire coding image recognition printing and terminal crimping equipment TWI842379B (en)

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CN114283409A (en) * 2021-09-29 2022-04-05 宁夏宁电电力设计有限公司 Method for recognizing and structurally deriving terminal strip wiring
TWM627993U (en) * 2021-06-24 2022-06-11 謝和易 Material pressing mechanism and automatic printing machine
TWM643303U (en) * 2023-02-09 2023-07-01 蔡俊維 Automated line image determination printing and terminal crimping equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5321619A (en) * 1990-09-17 1994-06-14 Honda Giken Kogyo Kabushiki Kaisha Production control method and system therefor
US20190089136A1 (en) * 2017-09-18 2019-03-21 John D. Tillotson, JR. Discrete wire harness single or dual operator work center
CN112199997A (en) * 2020-09-07 2021-01-08 青岛海信移动通信技术股份有限公司 Terminal and tool processing method
TWM627993U (en) * 2021-06-24 2022-06-11 謝和易 Material pressing mechanism and automatic printing machine
CN114283409A (en) * 2021-09-29 2022-04-05 宁夏宁电电力设计有限公司 Method for recognizing and structurally deriving terminal strip wiring
TWM643303U (en) * 2023-02-09 2023-07-01 蔡俊維 Automated line image determination printing and terminal crimping equipment

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