TWI840231B - Gasket continuous forming method and forming mold thereof - Google Patents
Gasket continuous forming method and forming mold thereof Download PDFInfo
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- TWI840231B TWI840231B TW112119412A TW112119412A TWI840231B TW I840231 B TWI840231 B TW I840231B TW 112119412 A TW112119412 A TW 112119412A TW 112119412 A TW112119412 A TW 112119412A TW I840231 B TWI840231 B TW I840231B
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- gasket
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000000465 moulding Methods 0.000 claims abstract description 25
- 238000001746 injection moulding Methods 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000010586 diagram Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010304 firing Methods 0.000 description 1
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Abstract
一種墊片連續成型方法,具有下列步驟:於一模具成型出一具有依序相連墊片的第一墊片串,第一墊片串具有一最末墊片;接著當模具開模後,將第一墊片串拉出,並在模具關閉時,將最末墊片放在模具的一夾持模腔上;進行第二次射出成型出一第二墊片串,第二墊片串最前端的第一墊片將與第一墊片串之最末墊片頭尾相連,藉此達到在進行第二次的射出成型時可將第一次的墊片串一起連接之功能,以達成連續成型之效果而簡化製造步驟及減少製造時間,具有製造成本低、效率高之功效。A gasket continuous molding method has the following steps: a first gasket string having gaskets connected in sequence is molded in a mold, the first gasket string having a last gasket; then when the mold is opened, the first gasket string is pulled out, and when the mold is closed, the last gasket is placed on a clamping cavity of the mold; a second gasket string is molded by a second injection molding, the first gasket at the front end of the second gasket string is connected head to tail with the last gasket of the first gasket string, thereby achieving the function of connecting the first gasket string together when performing the second injection molding, so as to achieve the effect of continuous molding, simplify the manufacturing steps and reduce the manufacturing time, and have the effect of low manufacturing cost and high efficiency.
Description
本發明與墊片有關,特別是指一種用於打釘槍之墊片連續成型方法及其成型模具。The present invention relates to a gasket, and in particular to a continuous forming method of a gasket for a nail gun and a forming die thereof.
習知搭配打釘槍使用的塑膠墊片設在打釘槍上,打釘槍擊發時可配合塑膠墊片一起使用,在擊發的同時,使打釘槍的釘子先穿過塑膠墊片再釘入防水紙(或隔音布)與牆面,以將釘子藉由墊片更牢固地與防水紙(或隔音布)結合。It is known that the plastic gasket used with the nail gun is arranged on the nail gun, and the nail gun can be used together with the plastic gasket when firing. At the same time, the nail of the nail gun first passes through the plastic gasket and then is nailed into the waterproof paper (or sound insulation cloth) and the wall surface, so that the nail is more firmly combined with the waterproof paper (or sound insulation cloth) through the gasket.
在製作方面,如美國公告第7207095專利案號所提供之墊片成型方法,其透過數個模具注料後,射出成型出複數個相連的墊片串,而每一個模具成型的墊片串之間並未相連,因此必須另外透過例如高周波來使各墊片串相連接,導致製造成本高以及製程繁雜,而造成無法有效地提升製造效率。In terms of manufacturing, the gasket molding method provided in U.S. Patent No. 7207095 injects materials through a plurality of molds to form a plurality of connected gasket strings, and the gasket strings formed by each mold are not connected to each other, so each gasket string must be connected to each other through, for example, high frequency, resulting in high manufacturing costs and complicated processes, and making it impossible to effectively improve manufacturing efficiency.
有鑑於此,如何解決上述問題,即為本發明所欲解決之首要課題。In view of this, how to solve the above problems is the primary issue that the present invention intends to solve.
本發明之主要目的,在於提供一種墊片連續成型方法及其成型模具,透過射出成型後的墊片串之最末墊片具有一連接部,在第二次射出成型時,將前次之最末墊片一起合模,以將第二次成型之前端的墊片與前次之最末墊片藉由連接部相連接,進而達到連續射出製造,而具有製造成本低、效率高之功效。The main purpose of the present invention is to provide a gasket continuous molding method and a molding mold thereof, wherein the last gasket of a gasket string after injection molding has a connecting portion, and during the second injection molding, the last gasket of the previous injection molding is molded together to connect the gasket at the front end of the second molding with the last gasket of the previous injection molding through the connecting portion, thereby achieving continuous injection manufacturing, and having the effect of low manufacturing cost and high efficiency.
為達前述之目的,本發明提供一種墊片連續成型方法及其成型模具,包括有下列步驟: a.於一模具成型出一第一墊片串,該第一墊片串具有複數個墊片,該各墊片之間具有至少一連接部而依序地相連接,該第一墊片串包括一位在最前端的第一墊片及一位在最末端的最末墊片,該最末墊片於遠離該第一墊片之一端朝下並向外延伸形成一第一連接部; b.該模具開模後,將該第一墊片串拉出,該模具具有一用以成型該各墊片之模腔及一位在該模腔之前端的夾持模腔,並在該模具關閉時,將該最末墊片設於該夾持模腔以受該夾持模腔包覆; c.進行第二次射出成型出一第二墊片串,該第二墊片串之一位在最前端的第一墊片向外延伸形成一與該第一墊片串之最末墊片相連接的第二連接部,並沿該第一連接部之上緣形成一上層第一連接部。 To achieve the above-mentioned purpose, the present invention provides a gasket continuous molding method and a molding mold thereof, comprising the following steps: a. molding a first gasket string in a mold, the first gasket string having a plurality of gaskets, the gaskets having at least one connecting portion between them and being sequentially connected, the first gasket string comprising a first gasket at the front end and a last gasket at the end, the last gasket extending downward and outward at one end away from the first gasket to form a first connecting portion; b. after the mold is opened, the first gasket string is pulled out, the mold having a mold cavity for molding the gaskets and a clamping mold cavity at the front end of the mold cavity, and when the mold is closed, the last gasket is set in the clamping mold cavity to be covered by the clamping mold cavity; c. Perform a second injection molding to form a second gasket string, wherein a first gasket at the front end of the second gasket string extends outward to form a second connecting portion connected to the last gasket of the first gasket string, and an upper first connecting portion is formed along the upper edge of the first connecting portion.
較佳地,該模腔與該夾持模腔係由該模具之一母模及一公模合模後所形成,而該公模於該模腔遠離該夾持模腔之一端朝下並向外凹設有一凹槽,且該夾持模腔朝向該模腔之一端朝下並向外凹設有一凹槽。Preferably, the mold cavity and the clamping mold cavity are formed by combining a female mold and a male mold of the mold, and the male mold has a groove facing downward and outward at one end of the mold cavity away from the clamping mold cavity, and the clamping mold cavity has a groove facing downward and outward at one end of the mold cavity.
而本發明更提供另一種墊片連續成型方法,包括有下列步驟: a.於一模具成型出一第一墊片串,該第一墊片串具有複數個墊片,該各墊片之間具有至少一連接部而依序地相連接,該第一墊片串包括一位在最前端的第一墊片及一位在最末端的最末墊片,該最末墊片於遠離該第一墊片之一端朝下並向外延伸形成二呈間隔設置的第一連接部; b.該模具開模後,將該第一墊片串拉出,該模具具有一用以成型該各墊片之模腔及一位在該模腔之前端的夾持模腔,並在該模具關閉時,將該最末墊片設於該夾持模腔以受該夾持模腔包覆; c.進行第二次射出成型出一第二墊片串,該第二墊片串之一位在最前端的第一墊片之底緣連接於該第一墊片串的第一連接部之頂面。 The present invention further provides another gasket continuous molding method, including the following steps: a. Molding a first gasket string in a mold, the first gasket string having a plurality of gaskets, each of which is connected in sequence with at least one connecting portion between the gaskets, the first gasket string including a first gasket at the front end and a last gasket at the end, the last gasket extending downward and outward at one end away from the first gasket to form two first connecting portions arranged at intervals; b. After the mold is opened, the first gasket string is pulled out, the mold has a mold cavity for molding each gasket and a clamping mold cavity at the front end of the mold cavity, and when the mold is closed, the last gasket is set in the clamping mold cavity to be covered by the clamping mold cavity; c. Perform a second injection molding to form a second gasket string, wherein the bottom edge of a first gasket at the front end of the second gasket string is connected to the top surface of the first connecting portion of the first gasket string.
較佳地,該模腔與該夾持模腔係由該模具之一母模及一公模合模後所形成,而該公模於該模腔遠離該夾持模腔之一端朝下並向外凹設有二呈間隔設置之凹槽,且該夾持模腔朝向該模腔之一端朝下並向外凹設有二呈間隔設置之凹槽。Preferably, the mold cavity and the clamping mold cavity are formed by combining a female mold and a male mold of the mold, and the male mold has two spaced grooves facing downward and outward at one end of the mold cavity away from the clamping mold cavity, and the clamping mold cavity has two spaced grooves facing downward and outward at one end of the mold cavity toward the mold cavity.
而本發明之上述目的與優點,不難從下述所選用實施例之詳細說明與附圖中獲得深入了解。The above-mentioned objects and advantages of the present invention can be more clearly understood from the detailed description and accompanying drawings of the following selected embodiments.
首先,請參閱第1~6圖,為本發明所提供之墊片連續成型方法的第一實施例,其係透過一模具1射出成型出墊片,其中:First, please refer to Figures 1 to 6, which are the first embodiment of the gasket continuous molding method provided by the present invention, which is to inject and mold the gasket through a
該模具1,由一母模11及一公模12所構成,該模具1藉由母模11及公模12合模後形成一用以成型各墊片之模腔13及一位在該模腔13之前端的夾持模腔14,該公模12於該模腔13遠離該夾持模腔14之一端朝下並向外凹設有一凹槽131,且該夾持模腔14朝向該模腔13之一端朝下並向外凹設有一凹槽141。The
而本發明於實際成型墊片時,首先於模具1成型出一第一墊片串2,該第一墊片串2具有複數個墊片,該各墊片之間具有至少一連接部而依序地相連接,該第一墊片串2包括一位在最前端的第一墊片21及一位在最末端的最末墊片22,該最末墊片22於遠離該第一墊片21之一端朝下並向外延伸形成一對應凹槽131位置的第一連接部23。When the gasket is actually formed, the
在該模具1開模後,透過一拖拉機構(圖中未示)將該第一墊片串2拉出,並將該最末墊片22之部分在該模具1關閉時利用夾持模腔14包覆。After the
再進行第二次射出成型以成型出一第二墊片串3,該第二墊片串3之一位在最前端的第一墊片31向外延伸形成一與該第一墊片串2之最末墊片22相連接的第二連接部32,並沿該第一連接部23之上緣形成一與第一連接部23相接的上層第一連接部33。A second injection molding is performed to mold a
本發明透過塑膠射出成型來製作供搭配打釘槍使用的墊片,請搭配參閱第1圖,為本發明之步驟流程,藉由上述之步驟流程可知,如第2圖所示,首先將模具1之母、公模合模注料而於模腔13中形成第一墊片串2;接著如第3圖所示,當模具1開模後,透過拖拉機構將該第一墊片串2拉出,並將該最末墊片22之部分在模具1關閉時透過夾持模腔14包覆;最後如第4圖所示,進行第二次射出成型以形成第二墊片串3,且位在該第二墊片串3最前端的第一墊片31將以第二連接部32及上層第一連接部33分別與第一墊片串2之最末墊片22相連接,藉此第二墊片串3與第一墊片串2在第二次射出成型時即可相連接,藉由上述步驟可達成連續射出成型之效果,並達到在進行此次的射出成型時可將前次的墊片串一起連接之功能,無須額外增加將各墊片串相接的方式以簡化製造步驟及減少製造時間,而具有製造成本低、效率高之功效。The present invention uses plastic injection molding to produce gaskets for use with nail guns. Please refer to FIG. 1 for the step flow of the present invention. As shown in FIG. 2, first, the female and male molds of the
請搭配參閱第7~9圖,為本發明所提供墊片連續成型方法的第二實施例,而其與第一實施例之差異在於,於此實施例中,模具1a之公模12a於模腔13a遠離夾持模腔14a之一端朝下並向外凹設有二呈間隔設置之凹槽131a,且夾持模腔14a朝向模腔13a之一端朝下並向外凹設有二呈間隔設置之凹槽141a,而第一墊片串2a之最末墊片22a於其遠離第一墊片之一端朝下並向外延伸形成二對應凹槽131a位置的第一連接部23a。Please refer to Figures 7 to 9, which are a second embodiment of the gasket continuous molding method provided by the present invention. The difference between the second embodiment and the first embodiment is that in this embodiment, the
藉由上述結構於實際應用於墊片連續成型方法,其中先於模具中成型出第一墊片串2a,接著當模具1a開模後,透過拖拉機構將該第一墊片串2a拉出,在該模具1a關閉時,並將最末墊片22a設於該夾持模腔14a以受該夾持模腔14a包覆,而後進行第二次射出成型以成型出第二墊片串3a,且位在第二墊片串3a最前端的第一墊片31a之底緣與第一墊片串2a之第一連接部23a的頂面相連接,藉由上述步驟同樣可達成連續射出成型之效果,無須額外增加將各墊片串相接的方式以簡化製造步驟及減少製造時間,而同樣具有製造成本低、效率高之功效。The above structure is actually applied to a gasket continuous molding method, wherein the
以上實施例之揭示僅用以說明本發明,並非用以限制本發明,故舉凡數值之變更或等效元件之置換仍應隸屬本發明之範疇。The disclosure of the above embodiments is only used to illustrate the present invention, not to limit the present invention. Therefore, any change in numerical values or replacement of equivalent elements should still fall within the scope of the present invention.
綜上所述,當可使熟知本項技藝者明瞭本發明確可達成前述目的,實已符合專利法之規定,故依法提出申請。In summary, those familiar with the art will be able to understand that the present invention can achieve the aforementioned purpose and is in compliance with the provisions of the Patent Law, and therefore can file an application in accordance with the law.
1、1a:模具
11:母模
12、12a:公模
13、13a:模腔
131、141、131a、141a:凹槽
14、14a:夾持模腔
2、2a:第一墊片串
21:第一墊片
22、22a:最末墊片
23、23a:第一連接部
3、3a:第二墊片串
31、31a:第一墊片
32:第二連接部
33:上層第一連接部1, 1a: mold
11:
第1圖為本發明第一實施例之步驟流程圖; 第2~4圖為本發明第一實施例之作動示意圖; 第5圖為本發明第一實施例之剖面示意圖; 第6圖為本發明第一實施例墊片串之平面示意圖,用以表示其具有一第一連接部; 第7圖為本發明第二實施例模具未注料之平面示意圖; 第8圖為本發明第二實施例之剖面示意圖; 第9圖為本發明第二實施例墊片串之平面示意圖,用以表示其具有二第一連接部。 Figure 1 is a step flow chart of the first embodiment of the present invention; Figures 2 to 4 are schematic diagrams of the operation of the first embodiment of the present invention; Figure 5 is a schematic cross-sectional diagram of the first embodiment of the present invention; Figure 6 is a schematic plan view of the gasket string of the first embodiment of the present invention, used to indicate that it has a first connecting portion; Figure 7 is a schematic plan view of the mold of the second embodiment of the present invention without injection; Figure 8 is a schematic cross-sectional diagram of the second embodiment of the present invention; Figure 9 is a schematic plan view of the gasket string of the second embodiment of the present invention, used to indicate that it has two first connecting portions.
Claims (7)
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| TW112119412A TWI840231B (en) | 2023-05-24 | 2023-05-24 | Gasket continuous forming method and forming mold thereof |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090050664A1 (en) * | 2007-08-22 | 2009-02-26 | Don Ross Henza | Coilable fastener cap strip without a central core |
| JP2009264585A (en) * | 2008-03-31 | 2009-11-12 | Max Co Ltd | Connection fastener |
| WO2015171632A1 (en) * | 2014-05-08 | 2015-11-12 | Allan Omli Llc | Fastener cap assembly |
| CN110603127A (en) * | 2017-03-20 | 2019-12-20 | 戈特弗里德·施泰纳 | Method and device for producing a component or profile |
| US20220333635A1 (en) * | 2021-04-20 | 2022-10-20 | National Nail Corp. | Sealed fastener cap and related method of manufacture |
| TWM645113U (en) * | 2023-05-24 | 2023-08-11 | 原鵬塑膠股份有限公司 | Continuous forming mold for gasket |
-
2023
- 2023-05-24 TW TW112119412A patent/TWI840231B/en active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090050664A1 (en) * | 2007-08-22 | 2009-02-26 | Don Ross Henza | Coilable fastener cap strip without a central core |
| JP2009264585A (en) * | 2008-03-31 | 2009-11-12 | Max Co Ltd | Connection fastener |
| WO2015171632A1 (en) * | 2014-05-08 | 2015-11-12 | Allan Omli Llc | Fastener cap assembly |
| CN110603127A (en) * | 2017-03-20 | 2019-12-20 | 戈特弗里德·施泰纳 | Method and device for producing a component or profile |
| US20220333635A1 (en) * | 2021-04-20 | 2022-10-20 | National Nail Corp. | Sealed fastener cap and related method of manufacture |
| TWM645113U (en) * | 2023-05-24 | 2023-08-11 | 原鵬塑膠股份有限公司 | Continuous forming mold for gasket |
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