TWI840181B - Fluid pump linear control system and method thereof - Google Patents
Fluid pump linear control system and method thereof Download PDFInfo
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- TWI840181B TWI840181B TW112112589A TW112112589A TWI840181B TW I840181 B TWI840181 B TW I840181B TW 112112589 A TW112112589 A TW 112112589A TW 112112589 A TW112112589 A TW 112112589A TW I840181 B TWI840181 B TW I840181B
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- 239000012530 fluid Substances 0.000 title claims abstract description 256
- 238000000034 method Methods 0.000 title claims description 34
- 230000035484 reaction time Effects 0.000 claims description 56
- 230000002159 abnormal effect Effects 0.000 claims description 34
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 238000012937 correction Methods 0.000 claims description 8
- 230000009467 reduction Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 description 18
- 230000004044 response Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 13
- 238000001514 detection method Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- MGKJFRPUFVNFPI-GPHNJDIKSA-N dcid Chemical compound C1=CC=C2[C@@]3(OC(=O)C)[C@]4(OC(C)=O)C5=CC=CC=C5C(=O)[C@@H]4[C@H]3C(=O)C2=C1 MGKJFRPUFVNFPI-GPHNJDIKSA-N 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Reciprocating Pumps (AREA)
Abstract
本發明是一種流體泵控制系統,包括:一微處理器,位於一電路板上;複數個溫度感測器或複數個壓力感測器;以及一變頻器控制模組,該變頻器控制模組的一端電性連結該微處理器,該變頻器控制模組的一端電性連結至少一變頻器,該至少一變頻器電性連結至少一流體泵;其中該微處理器具有一節能保護模組的結構,包括:一恆溫模組、一恆壓模組、一差溫模組、一差壓模組,控制該流體泵在恆溫、恆壓、差溫、差壓狀態下,執行節能保護。The present invention is a fluid pump control system, comprising: a microprocessor, located on a circuit board; a plurality of temperature sensors or a plurality of pressure sensors; and a frequency converter control module, one end of the frequency converter control module is electrically connected to the microprocessor, one end of the frequency converter control module is electrically connected to at least one frequency converter, and the at least one frequency converter is electrically connected to at least one fluid pump; wherein the microprocessor has a structure of an energy-saving protection module, including: a constant temperature module, a constant pressure module, a differential temperature module, and a differential pressure module, to control the fluid pump to perform energy-saving protection under constant temperature, constant pressure, differential temperature, and differential pressure states.
Description
一種控制系統,特別是一種流體泵的線性控制系統及其方法。 A control system, in particular a linear control system of a fluid pump and a method thereof.
先前技術,流體泵由市電供電下操作,對於環境中溫度差以及壓力差,沒有適度回饋的控制設計,或是溫度差、以及壓力差,僅為區段方式控制,是非線性控制,因此無法具體達到節能以及保護的效果。 In the previous technology, the fluid pump was operated by the mains power supply. There was no control design for appropriate feedback on the temperature difference and pressure difference in the environment, or the temperature difference and pressure difference were only controlled in sections, which was nonlinear control, so it was impossible to achieve the specific effect of energy saving and protection.
本發明是一種流體泵的線性控制系統,包括:一微處理器,位於一電路板上;複數個溫度感測器或複數個壓力感測器中,選擇至少一種感測器,其中,該複數個溫度感測器電性連結該微處理器,或是該複數個壓力感測器,電性連結該微處理器;以及一變頻器控制模組,該變頻器控制模組的一端電性連結該微處理器,該變頻器控制模組的一端電性連結至少一變頻器,該至少一變頻器電性連結至少一流體泵;其中該微處理器具有一節能保護模組的結構,包括:一恆溫模組、一恆壓模組、一差溫模組、一差壓模組,控制該流體泵在恆溫、恆壓、差溫、差壓狀態下,執行節能保護。 The present invention is a linear control system for a fluid pump, comprising: a microprocessor located on a circuit board; at least one sensor selected from a plurality of temperature sensors or a plurality of pressure sensors, wherein the plurality of temperature sensors are electrically connected to the microprocessor, or the plurality of pressure sensors are electrically connected to the microprocessor; and an inverter control module, wherein a One end of the inverter control module is electrically connected to the microprocessor, one end of the inverter control module is electrically connected to at least one inverter, and the at least one inverter is electrically connected to at least one fluid pump; wherein the microprocessor has a structure of an energy-saving protection module, including: a constant temperature module, a constant pressure module, a differential temperature module, and a differential pressure module, and controls the fluid pump to perform energy-saving protection under constant temperature, constant pressure, differential temperature, and differential pressure states.
本發明是一種流體泵的線性控制系統,其中該變頻器控制模組具有一PID控制器,啟動一設定點的參數,設定該PID控制模組的目標值、時間值、以及該變頻器的運轉反應速度值,該變頻器控制模組產生一錯誤修正參數是由 該設定點的參數結合回授調整時間/變數後,來產生該錯誤修正參數,然後進行一補償參數,並由該補償參數進行計算輸出INV的電壓值,該變頻器控制模組由輸出的該INV的電壓值回讀複數個溫度感測器的溫度參數,或是回讀複數個壓力感測器的壓力參數後調整該時間/變數。 The present invention is a linear control system for a fluid pump, wherein the inverter control module has a PID controller, a set point parameter is activated, the target value, time value, and operation response speed value of the PID control module are set, the inverter control module generates an error correction parameter by combining the set point parameter with the feedback adjustment time/variable to generate the error correction parameter, and then performs a compensation parameter, and the voltage value of the output INV is calculated by the compensation parameter. The inverter control module reads back the temperature parameters of a plurality of temperature sensors from the output voltage value of the INV, or reads back the pressure parameters of a plurality of pressure sensors to adjust the time/variable.
本發明是一種流體泵的線性控制系統,其中該恆溫模組以及恆壓模組,包括:該PID控制模組的目標值是sv,經由每次回授後,回讀該複數個溫度感測器的溫度參數是Trv(1)~Trv(n),回讀該複數個壓力感測器的壓力參數是Prv(1)~Prv(n),其中溫度操作比值op(T),是等於sv/Trv(n),其中壓力操作比值op(P),是等於sv/Prv(n),其中最低設定輸出是Vmin=0.7;經由每次回授,當該溫度操作比值op(T)小於等於≦Vmin時,或當該壓力操作比值op(P)小於等於≦Vmin時,該PID控制模組,產生反應的時間值T(n)是Time1秒內,變換該變頻器控制模組一次輸出90%~99%,加速該流體泵轉速;經由每次回授,當0.8≧該溫度操作比值op(T)>0.7時,或當0.8≧該壓力操作比值op(P)>0.7時,該PID控制模組,產生反應的時間值T(n)是Time2秒內,變換該變頻器控制模組一次輸出80%~89%,加速該流體泵轉速;經由每次回授,當0.9≧該溫度操作比值op(T)>0.8時,或當0.9≧該壓力操作比值op(P)>0.8時,該PID控制模組,產生反應的時間值T(n)是Time3秒內,變換該變頻器控制模組一次輸出80%~89%,加速該流體泵轉速;經由每次回授,當1.0≧該溫度操作比值op(T)>0.9時,或當1.0≧該壓力操作比值op(P)>0.9時,該PID控制模組,產生反應的時間值T(n)是Time4秒內,變換該變頻器控制模組一次輸出80%~89%,加速該流體泵轉速;經由每次回授,當該溫度操作比值op(T)>1時,或當該壓力操作比值op(P)>1時,該PID控制模組,產生反應的時間值T(n)是Time5秒內,變換該變頻器控制模組一次輸出70%,加 速該流體泵轉速;以及該PID控制模組,產生反應的時間值T(n)是Time1≧Time2≧Time3≧Time4≧Time5。 The present invention is a linear control system for a fluid pump, wherein the constant temperature module and the constant pressure module include: the target value of the PID control module is sv, after each feedback, the temperature parameters of the plurality of temperature sensors are read back as Trv(1)~Trv(n), the pressure parameters of the plurality of pressure sensors are read back as Prv(1)~Prv(n), wherein the temperature operation ratio op(T) is equal to sv/Trv(n), wherein the pressure operation ratio op(P) is equal to sv/Prv(n), wherein the minimum setting output is Vmin=0.7; after each feedback, when the temperature When the temperature operation ratio op(T) is less than or equal to ≦Vmin, or when the pressure operation ratio op(P) is less than or equal to ≦Vmin, the PID control module generates a reaction time value T(n) of Time1 second, and changes the inverter control module to output 90%~99% at a time to accelerate the fluid pump speed; through each feedback, when 0.8≧the temperature operation ratio op(T)>0.7, or when 0.8≧the pressure operation ratio op(P)>0.7, the PID control module generates a reaction time value T(n) of Time2 seconds, and changes the inverter control module to output 90%~99% at a time to accelerate the fluid pump speed. Output 80%~89% at a time to accelerate the fluid pump speed; through each feedback, when 0.9≧the temperature operation ratio op(T)>0.8, or when 0.9≧the pressure operation ratio op(P)>0.8, the PID control module generates a reaction time value T(n) within Time3 seconds, and changes the inverter control module to output 80%~89% at a time to accelerate the fluid pump speed; through each feedback, when 1.0≧the temperature operation ratio op(T)>0.9, or when 1.0≧the pressure operation ratio op(P)>0.9, the PID control module generates a reaction time value T(n) within Time3 seconds. The time value T(n) is Time4 seconds, the inverter control module output is changed to 80%~89% at a time, and the fluid pump speed is accelerated; through each feedback, when the temperature operation ratio op(T)>1, or when the pressure operation ratio op(P)>1, the PID control module generates a reaction time value T(n) of Time5 seconds, and the inverter control module output is changed to 70% at a time, and the fluid pump speed is accelerated; and the PID control module generates a reaction time value T(n) of Time1≧Time2≧Time3≧Time4≧Time5.
本發明是一種流體泵的線性控制系統,其中該流體泵,具有控制流體傳輸的泵,該流體泵是選自一壓縮機,一冰水泵,一冷卻水泵,一抽水泵其中之一種;以及該變頻器控制模組,是一PID控制器,具有設定該變頻器的輸出頻率範圍,其中該PID控制器(比例-積分-微分控制器),由一比例單元(Proportional unit)、一積分單元(Integral unit)和一微分單元(Derivative unit)組成。 The present invention is a linear control system for a fluid pump, wherein the fluid pump has a pump for controlling fluid transmission, and the fluid pump is selected from a compressor, a chilled water pump, a cooling water pump, and a water pump; and the inverter control module is a PID controller having a function of setting the output frequency range of the inverter, wherein the PID controller (proportional-integral-derivative controller) is composed of a proportional unit, an integral unit, and a derivative unit.
本發明是一種流體泵的線性控制系統,其中該恆溫模組經由該複數個溫度感測器,檢測一第一待控制環境溫度與一第一預先設定的恆溫溫度之間的差值範圍,當該第一待控制環境溫度與該第一預先設定的恆溫溫度之間的差值範圍大於0,該恆溫模組經由該變頻器控制模組,來控制該變頻器降頻狀態下驅動該流體泵,以及當第一該待控制環境溫度與該第一預先設定的恆溫溫度之間的差值範圍小於0,該恆溫模組經由該變頻器控制模組,來控制該變頻器升頻狀態下驅動該流體泵;該恆壓模組經由該複數個壓力感測器,檢測一第一待控制環境的流體壓力與一第一預先設定的恆壓的流體壓力之間的差值範圍,當該第一待控制環境的流體壓力與該第一預先設定的恆壓的流體壓力之間的差值範圍大於0,該恆壓模組經由該變頻器控制模組,來控制該變頻器降頻狀態下驅動該流體泵,以及當該第一待控制環境的流體壓力與該第一預先設定的恆壓的流體壓力之間的差值範圍小於0,該恆壓模組經由該變頻器控制模組,來控制該變頻器升頻狀態下驅動該流體泵;該差溫模組經由該複數個溫度感測器,檢測一第二待控制環境溫度與一第三預待控制環境溫度的差溫溫度之間的差值範圍,當 該第二待控制環境溫度與該第三待控制環境溫度的差溫溫度之間的差值範圍大於0,該差溫模組經由該變頻器控制模組,來控制該變頻器降頻狀態下驅動該流體泵,以及當該待控制環境溫度與該預先設定的恆溫溫度之間的差值範圍小於0,該恆溫模組經由該變頻器控制模組,來控制該變頻器升頻狀態下驅動該流體泵;以及該差壓模組經由該複數個壓力感測器,檢測一第二待控制環境的流體壓力與一第三待控制環境的流體壓力之間的差值範圍,當該第二待控制環境的流體壓力與該第三待控制環境的流體壓力之間的差值範圍大於0,該恆溫模組經由該變頻器控制模組,來控制該變頻器降頻狀態下驅動該流體泵,以及當該第二待控制環境的流體壓力與該第三待控制環境的流體壓力之間的差值範圍小於0,該恆溫模組經由該變頻器控制模組,來控制該變頻器升頻狀態下驅動該流體泵。 The present invention is a linear control system for a fluid pump, wherein the thermostatic module detects the difference range between a first ambient temperature to be controlled and a first preset thermostatic temperature through the plurality of temperature sensors. When the difference range between the first ambient temperature to be controlled and the first preset thermostatic temperature is greater than 0, the thermostatic module controls the inverter to drive the fluid pump in a frequency-reducing state through the inverter control module, and when the difference range between the first ambient temperature to be controlled and the first preset thermostatic temperature is less than 0, the thermostatic module controls the inverter to drive the fluid pump in an frequency-reducing state through the inverter control module. The fluid pump; the constant pressure module detects the difference between the fluid pressure of a first environment to be controlled and a first preset constant pressure fluid pressure through the plurality of pressure sensors. When the difference between the fluid pressure of the first environment to be controlled and the first preset constant pressure fluid pressure is greater than 0, the The constant pressure module controls the frequency converter to drive the fluid pump in the frequency reduction state through the frequency converter control module, and when the difference between the fluid pressure of the first controlled environment and the first preset constant pressure fluid pressure is less than 0, the constant pressure module controls the frequency converter to increase the frequency through the frequency converter control module. The fluid pump is driven in a state; the temperature difference module detects the difference range between the difference temperature of a second environment temperature to be controlled and a third environment temperature to be controlled through the plurality of temperature sensors. When the difference range between the difference temperature of the second environment temperature to be controlled and the third environment temperature to be controlled is greater than 0, the temperature difference module controls the frequency converter to drive the fluid pump in a frequency reduction state through the frequency converter control module, and when the difference range between the environment temperature to be controlled and the preset constant temperature is less than 0, the constant temperature module controls the frequency converter to drive the fluid pump in a frequency increase state through the frequency converter control module; The differential pressure module detects the difference range between the fluid pressure of a second environment to be controlled and the fluid pressure of a third environment to be controlled through the plurality of pressure sensors. When the difference range between the fluid pressure of the second environment to be controlled and the fluid pressure of the third environment to be controlled is greater than 0, the constant temperature module controls the inverter to drive the fluid pump in a frequency reduction state through the inverter control module, and when the difference range between the fluid pressure of the second environment to be controlled and the fluid pressure of the third environment to be controlled is less than 0, the constant temperature module controls the inverter to drive the fluid pump in a frequency increase state through the inverter control module.
本發明是一種流體泵的線性控制系統,其中更包括:一警訊模組,具有偵測到該溫度感測器的狀態異常時,經由該警訊模組發出異常的警訊;一分流開關模組,具有偵測到該溫度感測器的狀態異常時,該分流開關模組啟動執行該流體泵由節能運轉切換為市電運轉;以及一電路板故障模組,若該電路板故障模組判斷該電路板是故障,該電路板故障模組啟動該分流開關模組,執行該流體泵由節能運轉切換為市電運轉。其中PID控制模組是線性控制,因此可以具體達到節能以及保護的效果。 The present invention is a linear control system for a fluid pump, which further includes: an alarm module, which has the function of sending an abnormal alarm when the temperature sensor is detected to be in an abnormal state; a shunt switch module, which has the function of starting the fluid pump to switch from energy-saving operation to mains operation when the temperature sensor is detected to be in an abnormal state; and a circuit board fault module, which starts the shunt switch module to switch the fluid pump from energy-saving operation to mains operation if the circuit board fault module determines that the circuit board is faulty. The PID control module is a linear control, so it can specifically achieve the effect of energy saving and protection.
本發明是一種流體泵的線性控制系統,其中,該差溫模組以及該差壓模組,包括:該PID控制模組的差值目標值是△sv,經由每次回授後,回讀該複數個溫度感測器的溫度差值參數是△Trv(1)~△Trv(n),回讀該複數個壓力感測器的壓力差值參數是△Prv(1)~△Prv(n),其中溫度差值操作比值△op(T),是等於△sv/△Trv(n),其中壓力差值操作比值△op(P),是等於△sv/△Prv(n), 其中最低設定輸出是Vmin=0.7;經由每次回授,當該溫度差值操作比值△op(T)小於等於≦Vmin時,或當該壓力差值操作比值op(P)小於等於≦Vmin時,該PID控制模組,產生反應的時間值T(n)是Time6秒內,變換該變頻器控制模組一次輸出90%~99%,加速該流體泵轉速;經由每次回授,當0.8≧該溫度差值操作比值△op(T)>0.7時,或當0.8≧該壓力差值操作比值△op(P)>0.7時,該PID控制模組,產生反應的時間值T(n)是Time7秒內,變換該變頻器控制模組一次輸出80%~89%,加速該流體泵轉速;經由每次回授,當0.9≧該溫度差值操作比值△op(T)>0.8時,或當0.9≧該壓力差值操作比值△op(P)>0.8時,該PID控制模組,產生反應的時間值T(n)是Time8秒內,變換該變頻器控制模組一次輸出80%~89%,加速該流體泵轉速;經由每次回授,當1.0≧該溫度差值操作比值△op(T)>0.9時,或當1.0≧該壓力差值操作比值△op(P)>0.9時,該PID控制模組,產生反應的時間值T(n)是Time9秒內,變換該變頻器控制模組一次輸出80%~89%,加速該流體泵轉速;經由每次回授,當該溫度差值操作比值op(T)>1時,或當該壓力差值操作比值op(P)>1時,該PID控制模組,產生反應的時間值T(n)是Time10秒內,變換該變頻器控制模組一次輸出70%,加速該流體泵轉速;以及該PID控制模組,產生反應的時間值T(n)是Time6≧Time7≧Time8≧Time9≧Time10。 The present invention is a linear control system for a fluid pump, wherein the temperature differential module and the pressure differential module include: the differential target value of the PID control module is △sv, after each feedback, the temperature differential parameters of the plurality of temperature sensors are read back as △Trv(1)~△Trv(n), and the pressure differential parameters of the plurality of pressure sensors are read back as △Prv(1)~△Prv(n), wherein the temperature differential operation ratio △op(T) is equal to △sv/△Trv(n), wherein the pressure differential operation ratio △op(P) is equal to △sv/△Prv(n), wherein the minimum setting output is Vmin=0.7 ; Through each feedback, when the temperature difference operation ratio △op(T) is less than or equal to ≦Vmin, or when the pressure difference operation ratio op(P) is less than or equal to ≦Vmin, the PID control module generates a reaction time value T(n) within Time6 seconds, and changes the inverter control module to output 90%~99% at a time to accelerate the fluid pump speed; through each feedback, when 0.8≧the temperature difference operation ratio △op(T)>0.7, or when 0.8≧the pressure difference operation ratio △op(P)>0.7, the PID control module generates a reaction time value T(n) within Time7 seconds, and changes The inverter control module outputs 80%~89% at a time to accelerate the speed of the fluid pump; through each feedback, when 0.9≧the temperature difference operation ratio △op(T)>0.8, or when 0.9≧the pressure difference operation ratio △op(P)>0.8, the PID control module generates a reaction time value T(n) of Time8 seconds, and changes the inverter control module to output 80%~89% at a time to accelerate the speed of the fluid pump; through each feedback, when 1.0≧the temperature difference operation ratio △op(T)>0.9, or when 1.0≧the pressure difference operation ratio △op(P)>0.9, the PID control module generates a reaction time value T(n) of Time8 seconds, and changes the inverter control module to output 80%~89% at a time to accelerate the speed of the fluid pump; through each feedback, when 1.0≧the temperature difference operation ratio △op(T)>0.9, or when 1.0≧the pressure difference operation ratio △op(P)>0.9, the PID control module generates a reaction time value T(n) of Time8 seconds, and changes the inverter control module to output 80%~89% at a time to accelerate the speed of the fluid pump The control module generates a reaction time value T(n) of Time9 seconds, and changes the inverter control module to output 80%~89% at a time to accelerate the fluid pump speed; through each feedback, when the temperature difference operation ratio op(T)>1, or when the pressure difference operation ratio op(P)>1, the PID control module generates a reaction time value T(n) of Time10 seconds, and changes the inverter control module to output 70% at a time to accelerate the fluid pump speed; and the PID control module generates a reaction time value T(n) of Time6≧Time7≧Time8≧Time9≧Time10.
1:加密運算積體電路 1: Encryption operation integrated circuit
2:微處理器 2: Microprocessor
3:振盪器電池 3: Oscillator battery
21:溫度感測器 21: Temperature sensor
22:壓力感測器 22: Pressure sensor
23:變頻器控制模組 23: Inverter control module
241:分流開關模組 241: Shunt switch module
242:警訊模組 242: Alarm module
25:電路板故障模組 25: Circuit board fault module
26:節能保護模組 26: Energy saving protection module
27:物聯網模組 27: Internet of Things module
28:LED顯示器 28:LED display
29:LCD顯示器 29: LCD display
41:恆溫模組 41: Constant temperature module
42:恆壓模組 42: Constant pressure module
43:差溫模組 43: Differential temperature module
44:差壓模組 44: Differential pressure module
61:變頻器 61: Inverter
62:流體泵 62: Fluid pump
100:電路板 100: Circuit board
S101~S108、S111~S117、S121~S128、S131~S132:步驟 S101~S108, S111~S117, S121~S128, S131~S132: Steps
S201~S208、S211~S217、S221~S228、S231~S232:步驟 S201~S208, S211~S217, S221~S228, S231~S232: Steps
S301~S308、S311~S317、S321~S328、S331~S332:步驟 S301~S308, S311~S317, S321~S328, S331~S332: Steps
S401~S408、S411~S417、S421~S428、S431~S432:步驟 S401~S408, S411~S417, S421~S428, S431~S432: Steps
S501~S506:步驟 S501~S506: Steps
圖1本發明流體泵的線性控制系統的示意圖。 Figure 1 is a schematic diagram of the linear control system of the fluid pump of the present invention.
圖2本發明流體泵的線性控制系統的電路結構示意圖。 Figure 2 is a schematic diagram of the circuit structure of the linear control system of the fluid pump of the present invention.
圖3本發明流體泵的線性控制系統的恆溫方法示意圖。 Figure 3 is a schematic diagram of the constant temperature method of the linear control system of the fluid pump of the present invention.
圖4本發明流體泵的線性控制系統的雙流體泵恆溫方法示意圖。 Figure 4 is a schematic diagram of the dual fluid pump constant temperature method of the linear control system of the fluid pump of the present invention.
圖5本發明流體泵的線性控制系統的恆壓方法示意圖。 Figure 5 is a schematic diagram of the constant pressure method of the linear control system of the fluid pump of the present invention.
圖6本發明流體泵的線性控制系統的雙流體泵恆壓方法示意圖。 Figure 6 is a schematic diagram of the dual fluid pump constant pressure method of the linear control system of the fluid pump of the present invention.
圖7本發明流體泵的線性控制系統的差溫方法示意圖。 Figure 7 is a schematic diagram of the temperature difference method of the linear control system of the fluid pump of the present invention.
圖8本發明流體泵的線性控制系統的雙流體泵差溫方法示意圖。 Figure 8 is a schematic diagram of the dual fluid pump temperature difference method of the linear control system of the fluid pump of the present invention.
圖9本發明流體泵的線性控制系統的差壓方法示意圖。 Figure 9 is a schematic diagram of the differential pressure method of the linear control system of the fluid pump of the present invention.
圖10本發明流體泵的線性控制系統的方雙流體泵差壓方法示意圖。 Figure 10 is a schematic diagram of the square bi-fluid pump differential pressure method of the linear control system of the fluid pump of the present invention.
圖11本發明流體泵的線性控制系統的線性控制示意圖。 Figure 11 is a linear control schematic diagram of the linear control system of the fluid pump of the present invention.
圖12本發明流體泵的線性控制系統的量測示意圖。 Figure 12 is a measurement diagram of the linear control system of the fluid pump of the present invention.
如圖1、圖2所示,本發明是一種流體泵62的控制系統,包括:一微處理器2,位於一電路板上;複數個溫度感測器21或複數個壓力感測器22中,選擇至少一種感測器,其中,該複數個溫度感測器21電性連結該微處理器2,或是該複數個壓力感測器22,電性連結該微處理器2;以及一變頻器控制模組23,該變頻器控制模組23的一端電性連結該微處理器2,該變頻器控制模組23的一端電性連結至少一變頻器61,該至少一變頻器61電性連結至少一流體泵62;其中該微處理器2具有一節能保護模組26的結構,包括:一恆溫模組41、一恆壓模組42、一差溫模組43、一差壓模組44,控制該流體泵62在恆溫、恆壓、差溫、差壓狀態下,執行節能保護。其中,流體泵62可以應用在抽水馬達,冷凍空調器。 As shown in FIG. 1 and FIG. 2, the present invention is a control system for a fluid pump 62, comprising: a microprocessor 2, located on a circuit board; at least one sensor selected from a plurality of temperature sensors 21 or a plurality of pressure sensors 22, wherein the plurality of temperature sensors 21 are electrically connected to the microprocessor 2, or the plurality of pressure sensors 22 are electrically connected to the microprocessor 2; and an inverter control module 23, wherein the inverter control module 23 One end of the inverter control module 23 is electrically connected to the microprocessor 2, one end of the inverter control module 23 is electrically connected to at least one inverter 61, and the at least one inverter 61 is electrically connected to at least one fluid pump 62; wherein the microprocessor 2 has a structure of an energy-saving protection module 26, including: a constant temperature module 41, a constant pressure module 42, a differential temperature module 43, and a differential pressure module 44, to control the fluid pump 62 to perform energy-saving protection under constant temperature, constant pressure, differential temperature, and differential pressure states. Among them, the fluid pump 62 can be applied to water pumping motors and refrigeration air conditioners.
如圖1、圖2所示,所示,本發明是一種流體泵62的控制系統,在一電路板100上,具有加密運算積體電路1、微處理器2、振盪器電池3、溫度感測器21,可以由PT-100組成。壓力感測器22。變頻器控制模組23,可以由1x3的0~10V 控制0~100%輸出。Bypass的分流開關模組241,可以由繼電器(Relay)組成。Alarm的警訊模組242,可以由繼電器(Relay)組成。電路板故障模組25,可以由繼電器(Relay)組成。節能保護模組26,可以由24V的DCID來讀取。物聯網模組27,可以連結雲端,最除資料傳輸以及遠端控制。LED顯示器28、以及LCD顯示器29的連結功能,可以將Bypass的分流開關模組241、Alarm的警訊模組242、電路板故障模組25、以及節能保護模組26的狀態資訊,顯示在LED顯示器28、以及LCD顯示器29上。振盪器電池3,提供微處理器2的同步時序。加密運算積體電路1,是AES IC,提供微處理器2的對稱加密,是一種廣泛使用的資料加密演算法,它使用相同的金鑰進行加密和解密。AES(Advanced Encryption Standard)加密演算法就是一種廣泛使用的對稱加密演算法。 As shown in Fig. 1 and Fig. 2, the present invention is a control system of a fluid pump 62, which has an encryption operation integrated circuit 1, a microprocessor 2, an oscillator battery 3, a temperature sensor 21, which can be composed of PT-100. A pressure sensor 22. A frequency converter control module 23, which can be controlled by 1x3 0~10V 0~100% output. A bypass shunt switch module 241, which can be composed of a relay. An alarm module 242, which can be composed of a relay. A circuit board fault module 25, which can be composed of a relay. An energy-saving protection module 26, which can be read by a 24V DCID. The IoT module 27 can be connected to the cloud for data transmission and remote control. The connection function of the LED display 28 and the LCD display 29 can display the status information of the Bypass shunt switch module 241, the Alarm warning module 242, the circuit board fault module 25, and the energy-saving protection module 26 on the LED display 28 and the LCD display 29. The oscillator battery 3 provides the synchronization timing of the microprocessor 2. The encryption operation integrated circuit 1 is an AES IC, which provides symmetric encryption for the microprocessor 2. It is a widely used data encryption algorithm that uses the same key for encryption and decryption. The AES (Advanced Encryption Standard) encryption algorithm is a widely used symmetric encryption algorithm.
如圖3、圖4所示,本發明是一種流體泵62的控制系統,其中該恆溫模組41,包括:步驟S101,啟動該恆溫模組41,執行恆溫溫度狀態控制;步驟S102,恆溫溫度狀態下,設定溫度參考值T0;步驟S103,恆溫溫度狀態下,設定溫度誤差值範圍TE;步驟S104,恆溫溫度狀態下,在0~100%之間,設定一變頻器61的最大輸出頻率Fmax;步驟S105,恆溫溫度狀態下,在0~100%之間,設定該變頻器61的最小輸出頻率Fmin;步驟S106,DI1=1是啟動(ON),執行100%的一流體泵62節能運轉時間;步驟S107,啟動該流體泵62,執行自單一該流體泵62、兩個該流體泵62、以及三個該流體泵62中,選擇其中之一項操作模式;步驟S108,啟動交換該流體泵62的交換時間,其中兩個該流體泵62是24小時/2=12小時,三個該流體泵62是24小時/3=8小時;步驟S111,是由步驟S108進入步驟S111,取啟動訊號,判斷是否是DI1=1的啟動(ON)狀態;步驟S112,由步驟S111進入步驟S112,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達 節能運轉時間;步驟S113,由步驟S112進入步驟S113,若該流體泵62未到達節能運轉時間,執行持續偵測該複數個溫度感測器21的故障狀態偵測;步驟S115,由步驟S113進入步驟S115,若偵測到該溫度感測器21的狀態異常,則由步驟S115進入步驟S117,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S114,由步驟S112進入步驟S114,若是到達100%的該流體泵62節能運轉時間,由複數個溫度感測器21,偵測環境的操作溫度T1,當(環境的操作溫度T1+溫度誤差值範圍TE)-溫度參考值T0>0時,經由一PID控制器執行該變頻器61降頻,此外,當(環境的操作溫度T1-溫度誤差值範圍TE)-溫度參考值T0<0時,由該PID控制器執行該變頻器61升頻;步驟S116,由步驟S114進入步驟S116,執行持續偵測一溫度感測器21的狀態偵測,若偵測到該溫度感測器21的狀態異常,則由步驟S116進入步驟S117,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S121,是由步驟S108,進入兩個該流體泵62切換的步驟S121,判斷其中一個該流體泵62運轉時間是否到達,若其中一個該流體泵62有到達運轉時間,則由步驟S121,進入步驟S123,切換為其中另一個該流體泵62運轉後,再直接由步驟S123,進入步驟S121;步驟S122,是由步驟S121,進入步驟S122,若其中一個該流體泵62沒有到達運轉時間,則持續偵測啟動訊號,再由步驟S122,進入步驟S124,若DI1=0,是沒有啟動訊號狀態下,該變頻器61計入停機後,再由步驟S124,進入直接進入步驟S121;步驟S125,是由步驟S122,進入步驟S125,持續偵測該溫度感測器21的故障狀態,若偵測到該溫度感測器21或該壓力感測器22的狀態異常,則由步驟S125進入步驟S126,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉 切換為市電運轉;步驟S127,是由步驟S125,進入步驟S127,判斷是否是DI2=0的該變頻器61故障訊號發生,若是該變頻器61故障發生後,由步驟S127,進入步驟S128,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;以及步驟S131,是一電路板故障模組25,由步驟S108,進入步驟S131,該電路板故障模組25判斷該電路板是否故障,若該電路板是故障,則由步驟S131進入步驟S132,啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉。其中,步驟S112,由步驟S111進入步驟S112,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達節能運轉時間,主要是遠端啟動,是通知控制系統的設備要啟動節能模式,但應剛啟動時,需暧機或者感測器(sensor)迴授值和設定目標值過大,則會全速輸出運轉(100%),達到接近目標值,則進入到PID運算控制。其中,0-100%是指INV=0V至10V,提供直流電壓訊號給變頻控制。其中,50%,是指變頻器輸出60hz * 0.5=30hz,220vac * 0.5=110VAC,所以,變頻器輸出110VAC/30Hz。其中,70%,是指變頻器輸出60hz * 0.7=42hz,220vac * 0.7=154VAC,變頻器輸出154VAC/42Hz,其它,依此類推。 As shown in FIG. 3 and FIG. 4, the present invention is a control system for a fluid pump 62, wherein the constant temperature module 41 comprises: step S101, starting the constant temperature module 41 to perform constant temperature temperature state control; step S102, setting a temperature reference value T0 in the constant temperature temperature state; step S103, setting a temperature error range TE in the constant temperature temperature state; step S104, setting a maximum output frequency Fmax of a frequency converter 61 between 0 and 100% in the constant temperature temperature state; step S105, setting a minimum output frequency Fmax of the frequency converter 61 between 0 and 100% in the constant temperature temperature state. Fmin; Step S106, DI1=1 is started (ON), and 100% of the energy-saving operation time of a fluid pump 62 is executed; Step S107, the fluid pump 62 is started, and one of the operation modes is selected from a single fluid pump 62, two fluid pumps 62, and three fluid pumps 62; Step S108, the exchange time of the fluid pump 62 is started, wherein the exchange time of two fluid pumps 62 is 24 hours/2=12 hours, and the exchange time of three fluid pumps 62 is 24 hours/3=8 hours; Step S111, is to enter step S111 from step S108, take the start signal, and judge Whether it is the start (ON) state of DI1=1; Step S112, from step S111 to step S112, if DI1=1 is the start (ON) state, then determine whether 100% of the fluid pump 62 has reached the energy-saving operation time; Step S113, from step S112 to step S113, if the fluid pump 62 has not reached the energy-saving operation time, perform continuous detection of the fault state of the plurality of temperature sensors 21; Step S115, from step S113 to step S115, if the state of the temperature sensor 21 is detected to be abnormal, then step S115 to step S1 17, an abnormal alarm is issued by an alarm module 242, or a shunt switch module 241 is activated to execute the fluid pump 62 to switch from energy-saving operation to mains operation; step S114, from step S112 to step S114, if the energy-saving operation time of the fluid pump 62 reaches 100%, the operating temperature T1 of the environment is detected by a plurality of temperature sensors 21, and when (the operating temperature T1 of the environment + the temperature error range TE)-the temperature reference value T0>0, the frequency converter 61 is executed to reduce the frequency through a PID controller. In addition, when (the operating temperature T1 of the environment - the temperature error range TE )-When the temperature reference value T0<0, the PID controller executes the frequency conversion of the inverter 61; Step S116, from step S114 to step S116, executes the state detection of a temperature sensor 21 continuously. If the state of the temperature sensor 21 is detected to be abnormal, then step S116 enters step S117, and an abnormal alarm is issued through an alarm module 242, or a shunt switch module 241 is activated to execute the fluid pump 62 to switch from energy-saving operation to mains operation; Step S121, from step S108 to step S121 of switching the two fluid pumps 62, determines which one of them is Whether the operation time of one of the fluid pumps 62 has been reached, if one of the fluid pumps 62 has reached the operation time, then the process goes from step S121 to step S123, and after switching to the operation of the other fluid pump 62, the process goes directly from step S123 to step S121; step S122 is from step S121 to step S122, if one of the fluid pumps 62 has not reached the operation time, then the start signal is continuously detected, and then the process goes from step S122 to step S124, if DI1=0, that is, there is no start signal state, and the inverter 61 is counted as shut down, and then the process goes from step S124 to step S125. Enter directly into step S121; step S125, from step S122, enter step S125, continue to detect the fault state of the temperature sensor 21, if the state of the temperature sensor 21 or the pressure sensor 22 is detected to be abnormal, then enter step S126 from step S125, send out an abnormal alarm through the alarm module 242, or start the shunt switch module 241, execute the fluid pump 62 to switch from energy-saving operation to mains operation; step S127, from step S125, enter step S127, determine whether the inverter 61 fault signal of DI2=0 occurs, If the inverter 61 fails, the process goes from step S127 to step S128, where the alarm module 242 issues an abnormal alarm, or the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to AC operation; and step S131 is a circuit board fault module 25. The process goes from step S108 to step S131, where the circuit board fault module 25 determines whether the circuit board is faulty. If the circuit board is faulty, the process goes from step S131 to step S132, where the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to AC operation. Among them, step S112, from step S111 to step S112, if DI1=1 is the start (ON) state, then determine whether the 100% of the fluid pump 62 has reached the energy-saving operation time, mainly remote start, is to notify the control system equipment to start the energy-saving mode, but when it is just started, the need for heating or the sensor (sensor) feedback value and the set target value are too large, then it will output full speed operation (100%), reach close to the target value, and enter PID operation control. Among them, 0-100% refers to INV=0V to 10V, providing a DC voltage signal to the frequency conversion control. Among them, 50% means that the inverter output is 60hz * 0.5=30hz, 220vac * 0.5=110VAC, so the inverter output is 110VAC/30Hz. Among them, 70% means that the inverter output is 60hz * 0.7=42hz, 220vac * 0.7=154VAC, so the inverter output is 154VAC/42Hz, and the rest is similar.
如圖5、圖6所示,本發明是一種流體泵62的控制系統,其中該恆壓模組42的步驟包括:步驟S201,啟動該恆壓模組42,執行恆壓壓力狀態控制;步驟S202,恆壓壓力狀態下,設定壓力參考值P0;步驟S203,恆壓壓力狀態下,設定壓力誤差值範圍PE;步驟S204,恆壓壓力狀態下,在0~100%之間,設定一變頻器61的最大輸出頻率Fmax;步S205,恆溫溫度狀態下,在0~100%之間,設定該變頻器61的最小輸出頻率Fmin;步驟S206,DI1=1是啟動(ON),執行100%的一流體泵62節能運轉時間;步驟S207,啟動該流體泵62,執行自單一該流體泵 62、兩個該流體泵62、以及三個該流體泵62中,選擇其中之一項操作模式;步驟S208,啟動交換該流體泵62的交換時間,其中兩個該流體泵62是24小時/2=12小時,三個該流體泵62是24小時/3=8小時;步驟S211,是由步驟S208進入步驟S211,取啟動訊號,判斷是否是DI1=1的啟動(ON)狀態;步驟S212,由步驟S211進入步驟S212,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達節能運轉時間;步驟S213,由步驟S212進入步驟S213,若該流體泵62未到達節能運轉時間,執行持續偵測該複數個壓力感測器22的故障狀態偵測;步驟S215,由步驟S213進入步驟S215,若偵測到該壓力感測器22的狀態異常,則由步驟S215進入步驟S217,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S214,由步驟S212進入步驟S214,若是到達100%的該流體泵62節能運轉時間,由複數個壓力感測器22,偵測環境的操作壓力P1,當(環境的操作壓力P1+壓力誤差值範圍PE)-溫度參考值P0>0時,經由一PID控制器執行該變頻器61降頻,此外,當(環境的操作壓力P1-壓力誤差值範圍PE)-壓力參考值P0<0時,由該PID控制器執行該變頻器61升頻;步驟S216,由步驟S214進入步驟S216,執行持續偵測一壓力感測器22的狀態偵測,若偵測到該壓力感測器22的狀態異常,則由步驟S216進入步驟S217,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S221,是由步驟S208,進入兩個該流體泵62切換的步驟S221,判斷其中一個該流體泵62運轉時間是否到達,若其中一個該流體泵62有到達運轉時間,則由步驟S221,進入步驟S223,切換為其中另一個該流體泵62運轉後,再直接由步驟S223,進入步驟S221;步驟S222,是由步驟S221,進入步驟S222,若其中一個該流體泵62沒有到達運轉時間,則持續偵測啟動訊號,再 由步驟S222,進入步驟S224,若DI1=0,是沒有啟動訊號狀態下,該變頻器61計入停機後,再由步驟S224,進入直接進入步驟S221;步驟S225,是由步驟S222,進入步驟S225,持續偵測該壓力感測器22的故障狀態,若偵測到該壓力感測器22的狀態異常,則由步驟S225進入步驟S226,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S227,是由步驟S225,進入步驟S227,判斷是否是DI2=0的該變頻器61故障訊號發生,若是該變頻器61故障發生後,由步驟S227,進入步驟S228,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;以及步驟S231,是一電路板故障模組25,由步驟S208,進入步驟S231,該電路板故障模組25判斷該電路板是否故障,若該電路板是故障,則由步驟S231進入步驟S232,啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉。其中,步驟S212,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達節能運轉時間,主要是遠端啟動,是通知控制系統的設備要啟動節能模式,但應剛啟動時,需暧機或者感測器(sensor)迴授值和設定目標值過大,則會全速輸出運轉(100%),達到接近目標值,則進入到PID運算控制。 As shown in FIG. 5 and FIG. 6 , the present invention is a control system for a fluid pump 62, wherein the steps of the constant pressure module 42 include: step S201, starting the constant pressure module 42 to perform constant pressure state control; step S202, setting a pressure reference value P0 in the constant pressure state; step S203, In the constant pressure state, the pressure error range PE is set; in step S204, in the constant pressure state, the maximum output frequency Fmax of the inverter 61 is set between 0 and 100%; in step S205, in the constant temperature state, the minimum output frequency Fmax of the inverter 61 is set between 0 and 100%. frequency Fmin; Step S206, DI1=1 is started (ON), and 100% of the energy-saving operation time of a fluid pump 62 is executed; Step S207, the fluid pump 62 is started, and one of the operation modes is selected from a single fluid pump 62, two fluid pumps 62, and three fluid pumps 62; Step S208, the exchange time of the fluid pump 62 is started, wherein the exchange time of two fluid pumps 62 is 24 hours/2=12 hours, and the exchange time of three fluid pumps 62 is 24 hours/3=8 hours; Step S211, is to enter step S211 from step S208, and obtain the start signal Number, determine whether it is the start (ON) state of DI1=1; step S212, enter step S212 from step S211, if DI1=1 is the start (ON) state, then determine whether 100% of the fluid pump 62 has reached the energy-saving operation time; step S213, enter step S213 from step S212, if the fluid pump 62 has not reached the energy-saving operation time, perform continuous detection of the fault state of the plurality of pressure sensors 22; step S215, enter step S215 from step S213, if the state of the pressure sensor 22 is detected to be abnormal, enter step S215 Step S217, an abnormal alarm is issued through an alarm module 242, or a shunt switch module 241 is activated to execute the fluid pump 62 to switch from energy-saving operation to mains operation; Step S214, step S212 enters step S214, if the energy-saving operation time of the fluid pump 62 reaches 100%, the operating pressure P1 of the environment is detected by a plurality of pressure sensors 22, and when (the operating pressure P1 of the environment + the pressure error value range PE) - the temperature reference value P0>0, the frequency converter 61 is executed to reduce the frequency through a PID controller. In addition, when (the operating pressure P1 of the environment - ... When the pressure reference value P0 < 0, the PID controller executes the frequency conversion of the inverter 61; Step S216, from step S214 to step S216, to continuously detect the state of a pressure sensor 22, if the state of the pressure sensor 22 is detected to be abnormal, then from step S216 to step S217, an abnormal alarm is issued through an alarm module 242, or a shunt switch module 241 is activated to execute the fluid pump 62 to switch from energy-saving operation to mains operation; Step S221, from step S208 to step S222 of switching the two fluid pumps 62 1. Determine whether the operation time of one of the fluid pumps 62 has been reached. If one of the fluid pumps 62 has reached the operation time, then go from step S221 to step S223, switch to another of the fluid pumps 62 to operate, and then directly go from step S223 to step S221; step S222 is from step S221 to step S222. If one of the fluid pumps 62 has not reached the operation time, continue to detect the start signal, and then go from step S222 to step S224. If DI1=0, it is in the state of no start signal, the inverter 61 is counted as shut down, and then From step S224, directly enter step S221; step S225, from step S222, enter step S225, continue to detect the fault state of the pressure sensor 22, if the state of the pressure sensor 22 is detected to be abnormal, then from step S225 to step S226, through the alarm module 242 to send out an abnormal alarm, or start the shunt switch module 241, execute the fluid pump 62 from energy-saving operation to mains operation; step S227, from step S225, enter step S227, determine whether the inverter 61 fault signal of DI2=0 occurs, if After the inverter 61 fails, the process goes from step S227 to step S228, where the alarm module 242 issues an abnormal alarm, or the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to AC operation; and step S231 is a circuit board fault module 25. The process goes from step S208 to step S231, where the circuit board fault module 25 determines whether the circuit board is faulty. If the circuit board is faulty, the process goes from step S231 to step S232, where the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to AC operation. Among them, in step S212, if DI1=1 is the start (ON) state, then determine whether the 100% fluid pump 62 has reached the energy-saving operation time, mainly remote start, which is to notify the equipment of the control system to start the energy-saving mode. However, when it is just started, the warm-up is required or the sensor feedback value and the set target value are too large, then it will output full speed operation (100%), and when it reaches close to the target value, it will enter PID operation control.
如圖7、圖8所示,本發明是一種流體泵62的控制系統,其中該差溫模組43的步驟包括:步驟S301,啟動該差溫模組43,執行差溫溫度狀態控制;步驟S302,差溫溫度狀態下,設定兩個溫度(T2、T1)差的參考值(T2-T1);步驟S303,差溫溫度狀態下,設定溫度誤差值範圍TE;步驟S304,差溫溫度狀態下,在0~100%之間,設定一變頻器61的最大輸出頻率Fmax;步驟S305,差溫溫度狀態下,在0~100%之間,設定該變頻器61的最小輸出頻率Fmin;步驟S306,DI1=1 是啟動(ON),執行100%的一流體泵62節能運轉時間;步驟S307,啟動該流體泵62,執行自單一該流體泵62、兩個該流體泵62、以及三個該流體泵62中,選擇其中之一項操作模式;步驟S308,啟動交換該流體泵62的交換時間,其中兩個該流體泵62是24小時/2=12小時,三個該流體泵62是24小時/3=8小時;步驟S311,是由步驟S308進入步驟S311,取啟動訊號,判斷是否是DI1=1的啟動(ON)狀態;步驟S312,由步驟S311進入步驟S312,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達節能運轉時間;步驟S313,由步驟S312進入步驟S313,若該流體泵62未到達節能運轉時間,執行持續偵測該複數個溫度感測器21的故障狀態偵測;步驟S315,由步驟S313進入步驟S315,若偵測到該溫度感測器21的狀態異常,則由步驟S315進入步驟S317,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S314,由步驟S312進入步驟S314,若是到達100%的該流體泵62節能運轉時間,由複數個溫度感測器21,偵測環境的操作溫度T2以及操作溫度T1,當(環境的操作溫度(T2-T1)+溫度誤差值範圍TE)-兩個溫度(T2、T1)差的參考值(T2-T1)>0時,經由一PID控制器執行該變頻器61降頻,此外,當(環境的操作溫度(T2-T1)-溫度誤差值範圍TE)-兩個溫度(T2、T1)差的參考值(T2-T1)<0時,由該PID控制器執行該變頻器61升頻;步驟S316,由步驟S314進入步驟S316,執行持續偵測該變頻器61的狀態偵測,若偵測到該變頻器61的狀態異常,DI2=0,則由步驟S316進入步驟S317,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S321,是由步驟S308,進入兩個該流體泵62切換的步驟S321,判斷其中一個該流體泵62運轉時間是否到達,若其中一個該流體泵62有到達運轉時間,則由步驟S321,進入步驟S323,切換為其中 另一個該流體泵62運轉後,再直接由步驟S323,進入步驟S321;步驟S322,是由步驟S321,進入步驟S322,若其中一個該流體泵62沒有到達運轉時間,則持續偵測啟動訊號,再由步驟S322,進入步驟S324,若DI1=0,是沒有啟動訊號狀態下,該變頻器61進入停機後,再由步驟S324,進入直接進入步驟S321;步驟S325,是由步驟S322,進入步驟S325,持續偵測該複數個溫度感測器21的故障狀態,若偵測到該複數個溫度感測器21的狀態異常,則由步驟S325進入步驟S326,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S327,是由步驟S325,進入步驟S327,判斷是否是DI2=0的該變頻器61故障訊號發生,若是該變頻器61故障發生後,由步驟S327,進入步驟S328,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;以及步驟S331,是一電路板故障模組25,由步驟S308,進入步驟S331,該電路板故障模組25判斷該電路板是否故障,若該電路板是故障,則由步驟S331進入步驟S332,啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉。其中,步驟S312,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達節能運轉時間,主要是遠端啟動,是通知控制系統的設備要啟動節能模式,但應剛啟動時,需暧機或者感測器(sensor)迴授值和設定目標值過大,則會全速輸出運轉(100%),達到接近目標值,則進入到PID運算控制。其中,0-100%是指INV=0V至10V,提供直流電壓訊號給變頻控制。其中,50%,是指變頻器輸出60hz * 0.5=30hz,220vac * 0.5=110VAC,所以,變頻器輸出110VAC/30Hz。其中,70%,是指變頻器輸出60hz * 0.7=42hz,220vac * 0.7=154VAC,變頻器輸出154VAC/42Hz,其它,依此類推。 As shown in FIG. 7 and FIG. 8, the present invention is a control system for a fluid pump 62, wherein the steps of the temperature differential module 43 include: step S301, starting the temperature differential module 43, and executing the temperature differential state control; step S302, in the temperature differential state, setting a reference value (T2-T1) of the difference between two temperatures (T2, T1); step S303, in the temperature differential state, setting a temperature error range TE; step S304, in the temperature differential state, setting a maximum output frequency Fmax of a frequency converter 61 between 0 and 100%; step S305, in the temperature differential state, setting the frequency converter 61 between 0 and 100%. The minimum output frequency Fmin of the device 61; Step S306, DI1=1 is started (ON), and 100% of the energy-saving operation time of a fluid pump 62 is executed; Step S307, the fluid pump 62 is started, and one of the operation modes is selected from a single fluid pump 62, two fluid pumps 62, and three fluid pumps 62; Step S308, the exchange time of the fluid pump 62 is started, where two fluid pumps 62 are 24 hours/2=12 hours, and three fluid pumps 62 are 24 hours/3=8 hours; Step S311, is to enter step S311 from step S308, and take the start signal , determine whether it is the start (ON) state of DI1=1; step S312, enter step S312 from step S311, if DI1=1 is the start (ON) state, then determine whether 100% of the fluid pump 62 has reached the energy-saving operation time; step S313, enter step S313 from step S312, if the fluid pump 62 has not reached the energy-saving operation time, perform continuous detection of the fault status of the plurality of temperature sensors 21; step S315, enter step S315 from step S313, if the state of the temperature sensor 21 is detected to be abnormal, then enter step S317 from step S315, through a The alarm module 242 sends out an abnormal alarm, or activates a shunt switch module 241 to switch the fluid pump 62 from energy-saving operation to mains operation; Step S314, enter step S314 from step S312, if the energy-saving operation time of the fluid pump 62 reaches 100%, the plurality of temperature sensors 21 detect the operating temperature T2 and the operating temperature T1 of the environment, when (the operating temperature of the environment (T2-T1) + the temperature error range TE) - the reference value (T2-T1) of the difference between the two temperatures (T2, T1)>0, the frequency converter 61 is reduced by a PID controller, and in addition, when (the operating temperature of the environment (T2-T1) + the temperature error range TE) - the reference value (T2-T1) of the difference between the two temperatures (T2, T1)>0 When the temperature (T2-T1)-temperature error range TE)-reference value (T2-T1) of the difference between the two temperatures (T2, T1) < 0, the PID controller executes the frequency conversion device 61 to increase the frequency; Step S316, from step S314 to step S316, to continuously detect the state of the frequency conversion device 61, if the state of the frequency conversion device 61 is detected to be abnormal, DI2=0, then from step S316 to step S317, an abnormal alarm is issued through an alarm module 242, or a shunt switch module 241 is activated to execute the fluid pump 62 to switch from energy-saving operation to mains operation; Step S321, from step S324 S308, enter step S321 of switching between the two fluid pumps 62, determine whether the operation time of one of the fluid pumps 62 has been reached, if one of the fluid pumps 62 has reached the operation time, then from step S321, enter step S323, switch to the other fluid pump 62 after operation, and then directly enter step S321 from step S323; step S322, from step S321, enter step S322, if one of the fluid pumps 62 has not reached the operation time, then continue to detect the start signal, and then from step S322, enter step S324, if DI1=0, it is in the state of no start signal, After the inverter 61 enters shutdown, it enters step S324 and directly enters step S321; step S325 is to enter step S325 from step S322, and continuously detect the fault status of the plurality of temperature sensors 21. If the status of the plurality of temperature sensors 21 is detected to be abnormal, it enters step S326 from step S325, and issues an abnormal alarm through the alarm module 242, or starts the shunt switch module 241 to execute the fluid pump 62 to switch from energy-saving operation to mains operation; step S327 is to enter step S327 from step S325 to determine whether the inverter with DI2=0 61 fault signal occurs. If the inverter 61 fails, the process goes from step S327 to step S328, and the alarm module 242 sends out an abnormal alarm, or the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to AC operation; and step S331 is a circuit board fault module 25. The process goes from step S308 to step S331, and the circuit board fault module 25 determines whether the circuit board is faulty. If the circuit board is faulty, the process goes from step S331 to step S332, and the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to AC operation. Among them, step S312, if DI1=1 is the start (ON) state, then determine whether 100% of the fluid pump 62 has reached the energy-saving operation time, mainly remote start, which is to notify the equipment of the control system to start the energy-saving mode. However, when it is just started, it needs to be warmed up or the sensor feedback value and the set target value are too large, then it will output full speed operation (100%), and when it reaches close to the target value, it will enter the PID operation control. Among them, 0-100% refers to INV=0V to 10V, providing a DC voltage signal to the frequency conversion control. Among them, 50% means that the frequency converter outputs 60hz * 0.5=30hz, 220vac * 0.5=110VAC, so the frequency converter outputs 110VAC/30Hz. Among them, 70% means that the inverter output is 60hz * 0.7=42hz, 220vac * 0.7=154VAC, the inverter output is 154VAC/42Hz, and so on for the others.
如圖9、圖10所示,本發明是一種流體泵62的控制系統,其中該差壓模組44的步驟包括:步驟S401,啟動該差壓模組44,執行差壓壓力狀態控制;步驟S402,差壓壓力狀態下,設定兩個壓力差參考值(P1-P2);步驟S403,差壓壓力狀態下,設定壓力誤差值範圍PE;步驟S404,差壓壓力狀態下,在0~100%之間,設定一變頻器61的最大輸出頻率Fmax;步驟S405,差溫溫度狀態下,在0~100%之間,設定該變頻器61的最小輸出頻率Fmin;步驟S406,DI1=1是啟動(ON),執行100%的一流體泵62節能運轉時間;步驟S407,啟動該流體泵62,執行自單一該流體泵62、兩個該流體泵62、以及三個該流體泵62中,選擇其中之一項操作模式;步驟S408,啟動交換該流體泵62的交換時間,其中兩個該流體泵62是24小時/2=12小時,三個該流體泵62是24小時/3=8小時;步驟S411,是由步驟S208進入步驟S411,取啟動訊號,判斷是否是DI1=1的啟動(ON)狀態;步驟S412,由步驟S411進入步驟S412,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達節能運轉時間;步驟S413,由步驟S412進入步驟S413,若該流體泵62未到達節能運轉時間,執行持續偵測該複數個壓力感測器22的故障狀態偵測;步驟S415,由步驟S413進入步驟S415,若偵測到該壓力感測器22的狀態異常,則由步驟S415進入步驟S417,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S414,由步驟S412進入步驟S414,若是到達100%的該流體泵62節能運轉時間,由複數個壓力感測器22,偵測環境的操作壓力P1以及操作壓力P2,當(環境的操作壓力差(P1-P2)+壓力誤差值範圍PE)-兩個壓力差參考值(P1-P2)>0時,經由一PID控制器執行該變頻器61降頻,此外,當(環境的操作壓力差(P1-P2)-壓力誤差值範圍PE)-兩個壓力差參考值(P1-P2)<0時,由該PID控制器執行該變頻器61升 頻;步驟S416,由步驟S414進入步驟S416,執行持續偵測複數個壓力感測器22的狀態偵測,若偵測到該複數個壓力感測器22的狀態異常,則由步驟S416進入步驟S417,經由一警訊模組242發出異常的警訊,或是啟動一分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S421,是由步驟S408,進入兩個該流體泵62切換的步驟S421,判斷其中一個該流體泵62運轉時間是否到達,若其中一個該流體泵62有到達運轉時間,則由步驟S421,進入步驟S423,切換為其中另一個該流體泵62運轉後,再直接由步驟S423,進入步驟S421;步驟S422,是由步驟S421,進入步驟S422,若其中一個該流體泵62沒有到達運轉時間,則持續偵測啟動訊號,再由步驟S422,進入步驟S424,若DI1=0,是沒有啟動訊號狀態下,該變頻器61進入停機後,再由步驟S424,進入直接進入步驟S421;步驟S425,是由步驟S422,進入步驟S425,持續偵測該複數個壓力感測器22的故障狀態,若偵測到該複數個壓力感測器22的狀態異常,則由步驟S425進入步驟S426,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;步驟S427,是由步驟S425,進入步驟S427,判斷是否是DI2=0的該變頻器61故障訊號發生,若是該變頻器61故障發生後,由步驟S427,進入步驟S428,經由該警訊模組242發出異常的警訊,或是啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉;以及步驟S431,是一電路板故障模組25,由步驟S408,進入步驟S431,該電路板故障模組25判斷該電路板是否故障,若該電路板是故障,則由步驟S431進入步驟S432,啟動該分流開關模組241,執行該流體泵62由節能運轉切換為市電運轉。其中,步驟S412,若DI1=1是啟動(ON)狀態,則判斷100%的該流體泵62,是否到達節能運轉時間,主要是遠端啟動,是通知控制系統的設備要啟動節能模式,但應剛啟動時,需暧機或者感 測器(sensor)迴授值和設定目標值過大,則會全速輸出運轉(100%),達到接近目標值,則進入到PID運算控制。其中,0-100%是指INV=0V至10V,提供直流電壓訊號給變頻控制。其中,50%,是指變頻器61輸出60hz * 0.5=30hz,220vac * 0.5=110VAC,所以,變頻器61輸出110VAC/30Hz。其中,70%,是指變頻器61輸出60hz * 0.7=42hz,220vac * 0.7=154VAC,變頻器61輸出154VAC/42Hz,其它,依此類推。 As shown in FIG9 and FIG10, the present invention is a control system for a fluid pump 62, wherein the steps of the differential pressure module 44 include: step S401, starting the differential pressure module 44, and executing differential pressure state control; step S402, in the differential pressure state, setting two pressure difference reference values (P1-P2); step S403, in the differential pressure state, setting a pressure error range PE; step S404, in the differential pressure state, setting a maximum output frequency Fmax of a frequency converter 61 between 0 and 100%; step S405, in the differential temperature state, setting a maximum output frequency Fmax of the frequency converter 61 between 0 and 100%. Small output frequency Fmin; Step S406, DI1=1 is started (ON), and 100% of the energy-saving operation time of a fluid pump 62 is executed; Step S407, start the fluid pump 62, and select one of the operation modes from a single fluid pump 62, two fluid pumps 62, and three fluid pumps 62; Step S408, start the exchange time of the fluid pump 62, where two fluid pumps 62 are 24 hours/2=12 hours, and three fluid pumps 62 are 24 hours/3=8 hours; Step S411, enter step S411 from step S208, take the start signal, and judge whether it is No, it is the start (ON) state of DI1=1; Step S412, from step S411 to step S412, if DI1=1 is the start (ON) state, then determine whether 100% of the fluid pump 62 has reached the energy-saving operation time; Step S413, from step S412 to step S413, if the fluid pump 62 has not reached the energy-saving operation time, perform continuous detection of the fault state of the plurality of pressure sensors 22; Step S415, from step S413 to step S415, if the state of the pressure sensor 22 is detected to be abnormal, then from step S415 to step S417, through an alarm Module 242 issues an abnormal alarm, or activates a shunt switch module 241 to switch the fluid pump 62 from energy-saving operation to mains operation; step S414, enter step S414 from step S412, if the energy-saving operation time of the fluid pump 62 reaches 100%, the operating pressure P1 and the operating pressure P2 of the environment are detected by a plurality of pressure sensors 22, when (the operating pressure difference of the environment (P1-P2) + the pressure error value range PE) - the two pressure difference reference values (P1-P2)>0, the frequency converter 61 is executed to reduce the frequency through a PID controller, and in addition, when (the operating pressure difference of the environment (P1 -P2)-pressure error range PE)-two pressure difference reference values (P1-P2) <0, the PID controller executes the frequency converter 61 to increase the frequency; step S416, from step S414 to step S416, execute continuous detection of the status of multiple pressure sensors 22, if the detection is If the status of the plurality of pressure sensors 22 is abnormal, the process proceeds from step S416 to step S417, where an alarm module 242 issues an abnormal alarm, or a shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to mains operation; step S421 is the process proceeds from step S408 to step S418. The step S421 of switching the two fluid pumps 62 determines whether the operation time of one of the fluid pumps 62 has been reached. If one of the fluid pumps 62 has reached the operation time, then the step S421 enters the step S423, and after switching to the other fluid pump 62 to operate, the step S423 directly enters the step S421; the step S422 is to enter the step S422 from the step S421. If one of the fluid pumps 62 has not reached the operation time, the start signal is continuously detected, and then the step S422 enters the step S424. If DI1=0, it is in the state of no start signal, and the inverter 6 1 enters shutdown, then enters directly into step S421 from step S424; step S425, enters step S425 from step S422, and continuously detects the fault status of the plurality of pressure sensors 22. If the status of the plurality of pressure sensors 22 is detected to be abnormal, then enters step S426 from step S425, and issues an abnormal alarm through the alarm module 242, or activates the shunt switch module 241 to switch the fluid pump 62 from energy-saving operation to mains operation; step S427, enters step S427 from step S425, and determines whether the inverter 61 with DI2=0 is faulty. A fault signal occurs. If the inverter 61 fails, the process goes from step S427 to step S428, where the alarm module 242 issues an abnormal alarm, or the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to mains operation; and step S431 is a circuit board fault module 25. The process goes from step S408 to step S431, where the circuit board fault module 25 determines whether the circuit board is faulty. If the circuit board is faulty, the process goes from step S431 to step S432, where the shunt switch module 241 is activated to switch the fluid pump 62 from energy-saving operation to mains operation. In step S412, if DI1=1 is in the start (ON) state, it is determined whether the 100% fluid pump 62 has reached the energy-saving operation time. It is mainly remote start, which is to notify the equipment of the control system to start the energy-saving mode. However, when it is just started, it needs to be heated or the sensor feedback value and the set target value are too large, then it will output full speed operation (100%), and when it reaches the target value, it will enter the PID operation control. Among them, 0-100% means INV=0V to 10V, providing a DC voltage signal to the frequency conversion control. Among them, 50% means that the frequency converter 61 outputs 60hz * 0.5=30hz, 220vac * 0.5=110VAC, so the frequency converter 61 outputs 110VAC/30Hz. Among them, 70% means that the inverter 61 outputs 60hz * 0.7=42hz, 220vac * 0.7=154VAC, the inverter 61 outputs 154VAC/42Hz, and so on for the others.
如圖11所示,本發明是一種流體泵62的控制系統,其中該流體泵62的恆溫恆壓控制,具有一PID控制模組的步驟,PID控制器(比例-積分-微分控制器),由比例單元(Proportional unit)、積分單元(Integral unit)和微分單元(Derivative unit)組成。可以透過調整這三個單元的增益,和來調定其特性。PID控制器主要適用於基本上線性,且動態特性不隨時間變化的系統。 As shown in FIG11 , the present invention is a control system for a fluid pump 62, wherein the constant temperature and constant pressure control of the fluid pump 62 has the steps of a PID control module, a PID controller (proportional-integral-derivative controller), which is composed of a proportional unit, an integral unit, and a derivative unit. The characteristics can be adjusted by adjusting the gains and of these three units. The PID controller is mainly applicable to systems that are basically linear and whose dynamic characteristics do not change with time.
如圖11所示,本發明是一種流體泵62的控制系統,該PID控制模組的步驟包括:步驟S501,啟動設定點的參數,設定該PID控制模組的目標值、時間值、以及該變頻器61的運轉反應速度值;步驟S502,由步驟S501的該設定點的參數-步驟S506的調整時間/變數=步驟S502的產生一錯誤修正參數;步驟S503,由步驟S502的產生該錯誤修正參數,進行補償參數;步驟S504,由步驟S503補償參數,進行計算輸出INV的電壓值值;步驟S505,回讀複數個溫度感測器21的溫度參數,或是回讀複數個壓力感測器22的壓力參數;步驟S506,調整該時間/變數。 As shown in FIG. 11 , the present invention is a control system for a fluid pump 62. The steps of the PID control module include: step S501, starting the set point parameter, setting the target value, time value, and operation response speed value of the PID control module, and the inverter 61; step S502, the set point parameter of step S501 - the adjustment time/variable of step S506 = the product of step S502; Generate an error correction parameter; Step S503, perform compensation parameters based on the error correction parameter generated in Step S502; Step S504, calculate the voltage value of the output INV based on the compensation parameter in Step S503; Step S505, read back the temperature parameters of multiple temperature sensors 21, or read back the pressure parameters of multiple pressure sensors 22; Step S506, adjust the time/variable.
如圖11所示,本發明是一種流體泵62的控制系統,其中該PID控制模組,先設定要達到PID目標值,PID時間值,變頻器61反應速度值,例如設定PID目標值=25度,PID時間值4秒,變頻器61運轉反應值2秒。若回讀室溫33度, 33-25=8度,計算INV值,大於4度,INV=100%。(PID目標值,PID時間值,變頻器61反應速度值),依序為:(4度,4秒,運轉反應值2秒)、(3度,3秒,運轉反應值1.5秒)、(2度,2秒,運轉反應值1秒)、(1度,1秒,運轉反應值0.5秒)、(0.5度,0.5秒,運轉反應值0.1秒)、(0.5度以下,PID不運作,INV保持衡定值輸出)。此外,這邊是目標溫度差值=PID時間值,愈接近目標,反應越快,讓溫度值儘量保持不變。 As shown in FIG. 11 , the present invention is a control system for a fluid pump 62, wherein the PID control module is first set to achieve a PID target value, a PID time value, and a response speed value of the inverter 61, for example, the PID target value is set to 25 degrees, the PID time value is 4 seconds, and the inverter 61 operation response value is 2 seconds. If the room temperature is read back to be 33 degrees, 33-25=8 degrees, the INV value is calculated, and if it is greater than 4 degrees, INV=100%. (PID target value, PID time value, inverter 61 response speed value), in order: (4 degrees, 4 seconds, operation response value 2 seconds), (3 degrees, 3 seconds, operation response value 1.5 seconds), (2 degrees, 2 seconds, operation response value 1 second), (1 degree, 1 second, operation response value 0.5 seconds), (0.5 degrees, 0.5 seconds, operation response value 0.1 seconds), (below 0.5 degrees, PID does not operate, INV maintains constant value output). In addition, here is the target temperature difference = PID time value. The closer to the target, the faster the response, so that the temperature value remains unchanged as much as possible.
如圖11所示,本發明是一種流體泵62的控制系統,其中,步驟S502中,時間反應值,時間越長,反應速度越慢,時間越短,會反應過頭,依據迴授值和設定目標值,會自動調整時間,等迴授值和設定值接近時,PID時間交由步驟S502時間設定值。步驟S503,步驟S504,在PID迴授回來,會依據迴授的溫度和壓力差值或現場值,和目前設定值相差多少,相差比列較大,則會加速INV輸出值(步驟S503=0不進行時間修正),相差比列較小,INV慢速變化調整(步驟S503=設定值,加上時間值)(INV=0-10V=0-100%->控制變頻器61輸出電源負載),達到現場要控制壓縮機輸出動能。其中,步驟S505,是PID控制和時間上有一定的關係,時間快慢,影響輸出會不會造成擺盪,依據現場空間和負載能量,調整適合時間,越快可能負載會過載,越慢,可能馬達會扭力不足而卡死或過熱。其中,50%,是指變頻器61輸出60hz * 0.5=30hz,220vac * 0.5=110VAC,所以,變頻器61輸出110VAC/30Hz。其中,70%,是指變頻器61輸出60hz * 0.7=42hz,220vac * 0.7=154VAC,變頻器61輸出154VAC/42Hz,其它,依此類推。 As shown in FIG. 11 , the present invention is a control system for a fluid pump 62, wherein in step S502, the time response value, the longer the time, the slower the response speed, the shorter the time, the over-reaction will occur, and the time will be automatically adjusted according to the feedback value and the set target value, and when the feedback value and the set value are close, the PID time is handed over to the time set value of step S502. Step S503, step S504, after PID feedback, the feedback temperature and pressure difference or field value will be different from the current set value. If the difference ratio is large, the INV output value will be accelerated (step S503=0 without time correction). If the difference ratio is small, INV will be adjusted slowly (step S503=set value, plus time value) (INV=0-10V=0-100%->control inverter 61 output power load) to achieve the on-site control of the compressor output kinetic energy. Among them, step S505 is related to PID control and time. The speed of time affects whether the output will cause swing. According to the on-site space and load energy, adjust the appropriate time. The faster the load may be overloaded, and the slower the motor may be stuck or overheated due to insufficient torque. Among them, 50% means that the inverter 61 outputs 60hz * 0.5=30hz, 220vac * 0.5=110VAC, so the inverter 61 outputs 110VAC/30Hz. Among them, 70% means that the inverter 61 outputs 60hz * 0.7=42hz, 220vac * 0.7=154VAC, and the inverter 61 outputs 154VAC/42Hz. The others are similar.
如圖11所示,本發明是一種流體泵62的線性控制方法,其中,包括:使用一微處理器2,位於一電路板上;使用複數個溫度感測器21或複數個壓 力感測器22中,選擇至少一種感測器,其中,該複數個溫度感測器21電性連結該微處理器2,或是該複數個壓力感測器22,電性連結該微處理器2;以及使用一變頻器控制模組23,該變頻器控制模組23的一端電性連結該微處理器2,該變頻器控制模組23的一端電性連結至少一變頻器61,該至少一變頻器61電性連結至少一流體泵62;使用該微處理器2具有一節能保護模組26的結構,包括:一恆溫模組41、一恆壓模組42、一差溫模組43、一差壓模組44,控制該流體泵62在恆溫、恆壓、差溫、差壓狀態下,執行節能保護;使用該變頻器控制模組23具有一PID控制器,啟動一設定點的參數,設定該PID控制模組的目標值、時間值、以及該變頻器61的運轉反應速度值,該變頻器控制模組23產生一錯誤修正參數是由該設定點的參數結合回授調整時間/變數後,來產生該錯誤修正參數,然後進行一補償參數,並由該補償參數進行計算輸出INV的電壓值,該變頻器控制模組23由輸出的該INV的電壓值回讀複數個溫度感測器21的溫度參數,或是回讀複數個壓力感測器22的壓力參數後調整該時間/變數;其中,該恆溫模組41以及恆壓模組42,包括:該PID控制模組的目標值是sv,經由每次回授後,回讀該複數個溫度感測器21的溫度參數是Trv(1)~Trv(n),回讀該複數個壓力感測器22的壓力參數是Prv(1)~Prv(n),其中溫度操作比值op(T),是等於sv/Trv(n),其中壓力操作比值op(P),是等於sv/Prv(n),其中最低設定輸出是Vmin=0.7;經由每次回授,當該溫度操作比值op(T)小於等於≦Vmin時,或當該壓力操作比值op(P)小於等於≦Vmin時,該PID控制模組,產生反應的時間值T(n)是Time1秒內,變換該變頻器控制模組23一次輸出90%~99%,加速該流體泵62轉速;經由每次回授,當0.8≧該溫度操作比值op(T)>0.7時,或當0.8≧該壓力操作比值op(P)>0.7時,該PID控制模組,產生反應的時間值T(n)是Time2秒內,變換該變頻器控制模組23一次輸 出80%~89%,加速該流體泵62轉速;經由每次回授,當0.9≧該溫度操作比值op(T)>0.8時,或當0.9≧該壓力操作比值op(P)>0.8時,該PID控制模組,產生反應的時間值T(n)是Time3秒內,變換該變頻器控制模組23一次輸出80%~89%,加速該流體泵62轉速;經由每次回授,當1.0≧該溫度操作比值op(T)>0.9時,或當1.0≧該壓力操作比值op(P)>0.9時,該PID控制模組,產生反應的時間值T(n)是Time4秒內,變換該變頻器控制模組23一次輸出80%~89%,加速該流體泵62轉速;經由每次回授,當該溫度操作比值op(T)>1時,或當該壓力操作比值op(P)>1時,該PID控制模組,產生反應的時間值T(n)是Time5秒內,變換該變頻器控制模組23一次輸出70%,加速該流體泵62轉速;以及該PID控制模組,產生反應的時間值T(n)是Time1≧Time2≧Time3≧Time4≧Time5。 As shown in FIG. 11 , the present invention is a linear control method for a fluid pump 62, which includes: using a microprocessor 2 located on a circuit board; using at least one sensor selected from a plurality of temperature sensors 21 or a plurality of pressure sensors 22, wherein the plurality of temperature sensors 21 are electrically connected to the microprocessor 2, or the plurality of pressure sensors 22 are electrically connected to the microprocessor 2; and using an inverter control module 23, one end of which is electrically connected to the microprocessor 2. The microprocessor 2 is provided with a structure of an energy-saving protection module 26, including: a constant temperature module 41, a constant pressure module 42, a differential temperature module 43, and a differential pressure module 44, to control the fluid pump 62 to perform energy-saving protection under constant temperature, constant pressure, differential temperature, and differential pressure conditions; the inverter control module 23 is provided with a PID controller to start a setting The inverter control module 23 generates an error correction parameter by combining the set point parameter with the feedback adjustment time/variable, and then performs a compensation parameter, and calculates the voltage value of the output INV by the compensation parameter. The inverter control module 23 reads back the temperature parameters of the plurality of temperature sensors 21 from the output voltage value of the INV, or reads back the temperature parameters of the plurality of temperature sensors 21. The time/variable is adjusted after the pressure parameters of the plurality of pressure sensors 22; wherein the constant temperature module 41 and the constant pressure module 42 include: the target value of the PID control module is sv, after each feedback, the temperature parameters of the plurality of temperature sensors 21 are read back as Trv(1)~Trv(n), and the pressure parameters of the plurality of pressure sensors 22 are read back as Prv(1)~Prv(n), wherein the temperature operation ratio op(T) is equal to sv/Trv(n), wherein the pressure operation The ratio op(P) is equal to sv/Prv(n), where the minimum setting output is Vmin=0.7; through each feedback, when the temperature operation ratio op(T) is less than or equal to ≦Vmin, or when the pressure operation ratio op(P) is less than or equal to ≦Vmin, the PID control module generates a reaction time value T(n) of Time1 seconds, and changes the inverter control module 23 to output 90%~99% at a time, accelerating the speed of the fluid pump 62; through each feedback, when 0 .8≧the temperature operation ratio op(T)>0.7, or when 0.8≧the pressure operation ratio op(P)>0.7, the PID control module generates a reaction time value T(n) of Time2 seconds, changes the inverter control module 23 to output 80%~89% at a time, and accelerates the speed of the fluid pump 62; through each feedback, when 0.9≧the temperature operation ratio op(T)>0.8, or when 0.9≧the pressure operation ratio op(P)>0.8, the PID The control module generates a reaction time value T(n) of Time within 3 seconds, and changes the inverter control module 23 to output 80%~89% at a time, accelerating the speed of the fluid pump 62; through each feedback, when 1.0≧the temperature operation ratio op(T)>0.9, or when 1.0≧the pressure operation ratio op(P)>0.9, the PID control module generates a reaction time value T(n) of Time within 4 seconds, and changes the inverter control module 23 to output 80%~89% at a time, Accelerate the speed of the fluid pump 62; through each feedback, when the temperature operation ratio op(T)>1, or when the pressure operation ratio op(P)>1, the PID control module generates a reaction time value T(n) of Time5 seconds, and changes the inverter control module 23 to output 70% at a time to accelerate the speed of the fluid pump 62; and the PID control module generates a reaction time value T(n) of Time1≧Time2≧Time3≧Time4≧Time5.
如表一所示,PID演算法方式-恆溫模式,其中,(1)達到目的的容訊誤差比--±5%(B);(2)該PID控制模組的目標值是sv,是達到目的設定值;(3)產生反應的時間值T(n)是時間參數值;(4)迴授回來實際值,回讀該複數個溫度感測器21的溫度參數是Trv(1)~Trv(n),回讀該複數個壓力感測器22的壓力參數是Prv(1)~Prv(n);(5)輸出0-10V變化值,在表一中,此處,以0~1相對應換算百分比0%~100%,例如1V,是1相對應換算百分比10%。例如7V,是7相對應換算百分比70%。例如8V,是7相對應換算百分比80%。例如10V,是10相對應換算百分比100%。 As shown in Table 1, PID algorithm method - constant temperature mode, where (1) the target error tolerance ratio is ±5% (B); (2) the target value of the PID control module is sv, which is the target setting value; (3) the time value T(n) for generating the reaction is the time parameter value; (4) the actual value is fed back, the temperature parameters of the multiple temperature sensors 21 are Trv(1)~Trv(n), and the pressure parameters of the multiple pressure sensors 22 are Prv(1)~Prv(n); (5) the output 0-10V change value, in Table 1, here, 0~1 corresponds to the conversion percentage of 0%~100%, for example, 1V is 10% for 1 phase. For example, 7V is 70% for 7 phases. For example, 8V is 80% for 7 phases. For example, 10V is 100% for 10 phases.
如表一所示,目標值sv±B,時間參數值選定{4,3,2,1,0.5}sec。其中,當sv/Trv(n)<0.7→時間4sec變化一次輸出100%。其中,當sv/Trv(n)>0.7 &&<0.8→時間3sec變化一次輸出90%~99%。其中,當sv/Trv(n)>0.8 &&<0.9→時間2sec變化一次輸出80%~89%。其中,當sv/Trv(n)>0.9 &&<1.0 →時間1sec變化一次輸出70%~79%。其中,當sv/Trv(n)>1.0→時間1sec變化一次輸出70%。 As shown in Table 1, the target value sv±B, the time parameter value is selected as {4,3,2,1,0.5}sec. Among them, when sv/Trv(n)<0.7→the output is 100% when the time changes by 4sec. Among them, when sv/Trv(n)>0.7 &&<0.8→the output is 90%~99% when the time changes by 3sec. Among them, when sv/Trv(n)>0.8 &&<0.9→the output is 80%~89% when the time changes by 2sec. Among them, when sv/Trv(n)>0.9 &&<1.0 →the output is 70%~79% when the time changes by 1sec. Among them, when sv/Trv(n)>1.0→the output is 70% when the time changes by 1sec.
表一所示,如下:(低於sv,最低輸出持續10分鐘,停止運轉輸出)。 As shown in Table 1, it is as follows: (lower than sv, the minimum output lasts for 10 minutes, and the output stops).
本發明是一種流體泵62的線性控制方法,其中,使用該差溫模組43以及該差壓模組44,包括:使用該PID控制模組的差值目標值是△sv,經由每次回授後,回讀該複數個溫度感測器21的溫度差值參數是△Trv(1)~△Trv(n),回 讀該複數個壓力感測器22的壓力差值參數是△Prv(1)~△Prv(n),其中溫度差值操作比值△op(T),是等於△sv/△Trv(n),其中壓力差值操作比值△op(P),是等於△sv/△Prv(n),其中最低設定輸出是Vmin=0.7;使用經由每次回授,當該溫度差值操作比值△op(T)小於等於≦Vmin時,或當該壓力差值操作比值op(P)小於等於≦Vmin時,該PID控制模組,產生反應的時間值T(n)是Time6秒內,變換該變頻器控制模組23一次輸出90%~99%,加速該流體泵62轉速;使用經由每次回授,當0.8≧該溫度差值操作比值△op(T)>0.7時,或當0.8≧該壓力差值操作比值△op(P)>0.7時,該PID控制模組,產生反應的時間值T(n)是Time7秒內,變換該變頻器控制模組23一次輸出80%~89%,加速該流體泵62轉速;使用經由每次回授,當0.9≧該溫度差值操作比值△op(T)>0.8時,或當0.9≧該壓力差值操作比值△op(P)>0.8時,該PID控制模組,產生反應的時間值T(n)是Time8秒內,變換該變頻器控制模組23一次輸出80%~89%,加速該流體泵62轉速;使用經由每次回授,當1.0≧該溫度差值操作比值△op(T)>0.9時,或當1.0≧該壓力差值操作比值△op(P)>0.9時,該PID控制模組,產生反應的時間值T(n)是Time9秒內,變換該變頻器控制模組23一次輸出80%~89%,加速該流體泵62轉速;使用經由每次回授,當該溫度差值操作比值op(T)>1時,或當該壓力差值操作比值op(P)>1時,該PID控制模組,產生反應的時間值T(n)是Time10秒內,變換該變頻器控制模組23一次輸出70%,加速該流體泵62轉速;以及使用該PID控制模組,產生反應的時間值T(n)是Time6≧Time7≧Time8≧Time9≧Time10。該PID控制模組,產生反應的時間值T(n),Time1是4秒、Time2是3秒、Time3是2秒、Time4是1秒、Time5是0.5秒、Time6是4秒、Time7是3秒、Time8是2秒、Time9是1秒、以及Time10是0.5秒。 The present invention is a linear control method for a fluid pump 62, wherein the temperature differential module 43 and the pressure differential module 44 are used, including: using the differential target value of the PID control module as △sv, after each feedback, reading back the temperature differential parameters of the plurality of temperature sensors 21 as △Trv(1)~△Trv(n), reading back the pressure differential parameters of the plurality of pressure sensors 22 as △Prv(1)~△Prv(n), wherein the temperature differential operation ratio △op(T) is equal to △sv/△Trv(n), wherein the pressure differential operation ratio △op(P) is equal to △sv/△Prv(n), wherein the minimum setting output is Vmin= 0.7; when the temperature difference operation ratio △op(T) is less than or equal to ≦Vmin, or when the pressure difference operation ratio op(P) is less than or equal to ≦Vmin, the PID control module generates a reaction time value T(n) within 6 seconds, and changes the inverter control module 23 to output 90%~99% at a time to accelerate the speed of the fluid pump 62; when 0.8≧the temperature difference operation ratio △op(T)>0.7, or when 0.8≧the pressure difference operation ratio △op(P)>0.7, the PID control module generates a reaction time value T(n) within 7 seconds, and changes the inverter control module 23 to output 90%~99% at a time to accelerate the speed of the fluid pump 62; The inverter control module 23 outputs 80%~89% at a time to accelerate the speed of the fluid pump 62; through each feedback, when 0.9≧the temperature difference operation ratio △op(T)>0.8, or when 0.9≧the pressure difference operation ratio △op(P)>0.8, the PID control module generates a reaction time value T(n) of Time8 seconds, and changes the inverter control module 23 to output 80%~89% at a time to accelerate the speed of the fluid pump 62; through each feedback, when 1.0≧the temperature difference operation ratio △op(T)>0.9, or when 1.0≧the pressure difference operation ratio △op(P)>0.9 ... The control module generates a reaction time value T(n) within 9 seconds, and the inverter control module 23 is changed to output 80%~89% at a time to accelerate the speed of the fluid pump 62; through each feedback, when the temperature difference operation ratio op(T)>1, or when the pressure difference operation ratio op(P)>1, the PID control module generates a reaction time value T(n) within 10 seconds, and the inverter control module 23 is changed to output 70% at a time to accelerate the speed of the fluid pump 62; and the PID control module is used, and the reaction time value T(n) is Time6≧Time7≧Time8≧Time9≧Time10. The PID control module generates a response time value T(n), Time1 is 4 seconds, Time2 is 3 seconds, Time3 is 2 seconds, Time4 is 1 second, Time5 is 0.5 seconds, Time6 is 4 seconds, Time7 is 3 seconds, Time8 is 2 seconds, Time9 is 1 second, and Time10 is 0.5 seconds.
如表二所示,PID演算法方式-差溫模式,此時,溫度差值參數是△Trv(1)~△Trv(n),T2-T1=△sv=6度,△Trv=12度(差溫模式)。 As shown in Table 2, PID algorithm mode - differential temperature mode, at this time, the temperature difference parameter is △Trv(1)~△Trv(n), T2-T1=△sv=6 degrees, △Trv=12 degrees (differential temperature mode).
如表二所示,差溫模式:其中,(1)達到目的的容訊誤差比--±5%(B);(2)該PID控制模組的溫差目標值是△sv,是達到目的設定值;(3)產生反應的時間值T(n)是時間參數值;(4)迴授回來實際值,回讀該複數個溫度感測器21的溫度差參數是△Trv(1)~△Trv(n),回讀該複數個壓力感測器22的壓力差參數是△Prv(1)~△Prv(n);(5)輸出0-10V變化值,在表一中,此處,以0~1相對應換算百分比0%~100%,例如1V,是1相對應換算百分比10%。例如7V,是7相對應換算百分比70%。例如10V,是10相對應換算百分比100%。 As shown in Table 2, the differential temperature mode: (1) the target error tolerance ratio is ±5% (B); (2) the temperature difference target value of the PID control module is △sv, which is the target setting value; (3) the time value T(n) for generating the reaction is the time parameter value; (4) the actual value is fed back, the temperature difference parameter of the plurality of temperature sensors 21 is △Trv(1)~△Trv(n), and the pressure difference parameter of the plurality of pressure sensors 22 is △Prv(1)~△Prv(n); (5) the output 0-10V change value, in Table 1, here, 0~1 corresponds to the conversion percentage of 0%~100%, for example, 1V is 10% for 1 phase. For example, 7V is 70% for 7 phases. For example, 10V is 10, which corresponds to a conversion percentage of 100%.
表二所示,如下:(低於△sv,最低輸出持續10分鐘,停止運轉輸出)。 As shown in Table 2, it is as follows: (below △sv, the minimum output lasts for 10 minutes, and the output stops).
圖12所示,本發明流體泵的線性控制系統的量測示意圖。本發明使用線性回授,可以精準連續的變化達到所需的。 Figure 12 shows a measurement diagram of the linear control system of the fluid pump of the present invention. The present invention uses linear feedback to achieve the desired change with precise and continuous changes.
以上之敘述以及說明僅為本創作之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本創作之創作精神而在本創作之權利範圍中。 The above description and explanation are only the description of the preferred embodiment of this creation. Those with common knowledge of this technology can make other modifications according to the scope of the patent application defined below and the above description, but these modifications should still be for the creative spirit of this creation and within the scope of rights of this creation.
1:加密運算積體電路 1: Encryption operation integrated circuit
2:微處理器 2: Microprocessor
3:振盪器電池 3: Oscillator battery
21:溫度感測器 21: Temperature sensor
22:壓力感測器 22: Pressure sensor
23:變頻器控制模組 23: Inverter control module
241:分流開關模組 241: Shunt switch module
242:警訊模組 242: Alarm module
25:電路板故障模組 25: Circuit board fault module
26:節能保護模組 26: Energy saving protection module
27:物聯網模組 27: Internet of Things module
28:LED顯示器 28:LED display
29:LCD顯示器 29: LCD display
41:恆溫模組 41: Constant temperature module
42:恆壓模組 42: Constant pressure module
43:差溫模組 43: Differential temperature module
44:差壓模組 44: Differential pressure module
61:變頻器 61: Inverter
62:流體泵 62: Fluid pump
Claims (9)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112112589A TWI840181B (en) | 2023-03-31 | 2023-03-31 | Fluid pump linear control system and method thereof |
| CN202410351472.5A CN118728701A (en) | 2023-03-31 | 2024-03-26 | Linear control system for fluid pump and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112112589A TWI840181B (en) | 2023-03-31 | 2023-03-31 | Fluid pump linear control system and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI840181B true TWI840181B (en) | 2024-04-21 |
| TW202441070A TW202441070A (en) | 2024-10-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112112589A TWI840181B (en) | 2023-03-31 | 2023-03-31 | Fluid pump linear control system and method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN118728701A (en) |
| TW (1) | TWI840181B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201546371A (en) * | 2014-06-04 | 2015-12-16 | Chen zhi peng | Intelligent constant-pressure frequency-inverting pump system free of pressurization tank and method thereof |
| WO2022041106A1 (en) * | 2020-08-28 | 2022-03-03 | Edwards Technologies Vacuum Engineering (Qingdao) Co Ltd | Control of operating liquid flow into a liquid ring pump |
| CN114320835A (en) * | 2022-01-04 | 2022-04-12 | 国家石油天然气管网集团有限公司 | Centralized series cooling system of electrically-driven compressor unit and multi-target loop control method |
-
2023
- 2023-03-31 TW TW112112589A patent/TWI840181B/en active
-
2024
- 2024-03-26 CN CN202410351472.5A patent/CN118728701A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201546371A (en) * | 2014-06-04 | 2015-12-16 | Chen zhi peng | Intelligent constant-pressure frequency-inverting pump system free of pressurization tank and method thereof |
| WO2022041106A1 (en) * | 2020-08-28 | 2022-03-03 | Edwards Technologies Vacuum Engineering (Qingdao) Co Ltd | Control of operating liquid flow into a liquid ring pump |
| CN114320835A (en) * | 2022-01-04 | 2022-04-12 | 国家石油天然气管网集团有限公司 | Centralized series cooling system of electrically-driven compressor unit and multi-target loop control method |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202441070A (en) | 2024-10-16 |
| CN118728701A (en) | 2024-10-01 |
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