TWI739353B - Secondary printing screen structure for printing solar cells, manufacturing method and printing method - Google Patents
Secondary printing screen structure for printing solar cells, manufacturing method and printing method Download PDFInfo
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- 239000002861 polymer material Substances 0.000 claims abstract description 36
- 239000004744 fabric Substances 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims description 18
- 238000005530 etching Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000010329 laser etching Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 19
- 238000005516 engineering process Methods 0.000 description 10
- 238000010248 power generation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
一種用於印刷太陽能電池的二次印刷網版結構,包括:一第一印刷網版,包括:一第一網框;一第一網布,拉伸並固定於該第一網框上,且該第一網布包括一第一刮刀面與一第一貼印面;一第一高分子材料層,包覆該第一網布,且該第一高分子材料層包括複數個指狀式電極圖案;其中,該等指狀式電極圖案的每一個的左側及/或右側於該第一貼印面的一側上包括複數個凹部,該等凹部位於該等指狀式電極圖案的每一個的左側及/或右側上;其中,該第一網布上包括複數個預留部分,該等預留部分是與一待印物上的複數個整片式電極接觸。A secondary printing screen structure for printing solar cells includes: a first printing screen, including: a first screen frame; a first screen cloth stretched and fixed on the first screen frame, and The first mesh fabric includes a first squeegee surface and a first printing surface; a first polymer material layer covering the first mesh fabric, and the first polymer material layer includes a plurality of finger electrode patterns Wherein, the left and/or right side of each of the finger electrode patterns includes a plurality of recesses on one side of the first printing surface, and the recesses are located on the left side of each of the finger electrode patterns And/or on the right side; wherein, the first mesh includes a plurality of reserved portions, and the reserved portions are in contact with a plurality of monolithic electrodes on an object to be printed.
Description
本發明係為一種用於印刷太陽能電池的印刷網版、印刷網版的製作方法及使用印刷網版的印刷方法,特別係指應用於太陽能電池二次印刷的二次印刷網版結構、製作方法及印刷方法。 The present invention relates to a printing screen used for printing solar cells, a method for manufacturing a printing screen, and a printing method using a printing screen, and particularly refers to a secondary printing screen structure and manufacturing method used for secondary printing of solar cells And printing method.
在習知技術中,太陽能電池的結構通常包括指狀式電極(Finger line)及整片式電極(Bus bar),而大多數太陽能電池的設計都採用非常精細的「指狀式電極」,以把有效區域採集到的光電子傳遞到更大的「整片式電極」上,接著再傳遞到元件的電路系統中。為了要增加太陽能電池的效率,指狀式電極在設計上要細且高,這樣在太陽能電池結構中的高寬比較好,能量轉換效率高。在現有技術中,指狀式電極都與整片式電極互相垂直且以等距離的方式分佈於矽晶片(晶圓)上,隨著製網技術提高,指狀式電極也越來越細。 In the prior art, the structure of solar cells usually includes finger lines and bus bars, and most solar cell designs use very fine "finger lines". The photoelectrons collected in the effective area are transferred to the larger "monolithic electrode", and then transferred to the circuit system of the component. In order to increase the efficiency of the solar cell, the finger electrode should be thin and tall in design, so that the height and width in the solar cell structure are better, and the energy conversion efficiency is high. In the prior art, the finger electrodes are perpendicular to the monolithic electrode and are distributed on the silicon wafer (wafer) in an equidistant manner. With the improvement of the meshing technology, the finger electrodes are becoming thinner and thinner.
在現有技術中,主要會藉由二次印刷技術來製作太陽能電池的二種電極,二次印刷的意思為,先用一次印刷於待印物上印製整片式電極(Bus bar),之後再用二次印刷於印製有整片式電極(Bus bar)的待印物上印製指狀式電極(Finger line),如此即可在待印物上形成太陽能電池的二種電極。 In the prior art, two types of electrodes of solar cells are mainly produced by secondary printing technology. The meaning of secondary printing is to print a monolithic electrode (Bus bar) on the object to be printed with one printing, and then Then, a second printing is used to print finger lines on the object to be printed with the bus bar, so that two types of solar cell electrodes can be formed on the object to be printed.
圖1a為一示意圖,用以說明習知技術中用於一次印刷的印刷網版結構;圖1b為一示意圖,用以說明習知技術中用於二次印刷的印刷網版結構;圖1c為一示意圖,用以說明習知技術中待印物經印刷後的部分結構;圖1d為一側面示意圖,用以說明習知技術中待印物經印刷後的部分結構。請參照圖1a至圖1d。圖1a示出的即為用於製作整片式電極(Bus bar)的一次印刷網版10,一次印刷網版10主要包括塗佈有乳劑層的一網布101以及藉由曝光顯影而形成在網布101上的整片式電極(Bus bar)圖案103,在習知技術中,即會先使用一次印刷網版10而於待印物14上形成整片式電極(Bus bar)電極1031,如圖1c及圖1d所示。圖1b示出的即為用於製作指狀式電極(Finger line)的二次印刷網版12,二次
印刷網版12主要包括塗佈有乳劑層的一網布121以及藉由曝光顯影而形成在網布121上的指狀式電極(Finger line)圖案123。在習知技術中,當於待印物14上形成整片式電極(Bus bar)電極1031後,會再使用二次印刷網版12而於待印物14上形成指狀式電極(Finger line)電極1231,且指狀式電極(Finger line)電極1231會跨接在整片式電極(Bus bar)電極1031上,讓指狀式電極(Finger line)電極1231與整片式電極(Bus bar)電極1031彼此接觸導電,如圖1c及圖1d所示。
Figure 1a is a schematic diagram to illustrate the printing screen structure used for one-time printing in the conventional technology; Figure 1b is a schematic diagram to illustrate the printing screen structure used for secondary printing in the conventional technology; Figure 1c is A schematic diagram is used to illustrate a part of the structure of the object to be printed in the conventional technology; FIG. 1d is a schematic side view to illustrate a part of the structure of the object to be printed in the conventional technology after being printed. Please refer to Figure 1a to Figure 1d. Figure 1a shows a one-
然而,在上述習知技術中,當於待印物14上印完整片式電極(Bus bar)電極1031而要接著印指狀式電極(Finger line)電極1231時,二次印刷網版12容易碰撞到待印物14上的整片式電極(Bus bar)電極1031,如此會使原有的整片式電極(Bus Bar)電極1031碰傷。再者,因為指狀式電極(Finger line)電極1231是跨接在整片式電極(Bus bar)電極1031上,如此指狀式電極(Finger line)電極1231與整片式電極(Bus bar)電極1031之間有可能會產生空隙,導致整片式電極(Bus bar)電極1031與指狀式電極(Finger line)電極1231在跨接處接觸不良,或者接觸太多,造成二個電極之間的高低起伏大,進而影響太陽能電池的發電效率。
However, in the above-mentioned conventional technology, when the entire
基於上述原因,如何提供一種全新的用於印刷太陽能電池的印刷網版、印刷網版的製作方法及應用印刷網版的印刷方法,讓使用二次印刷所產生的太陽能電極具有較佳的發電效率,乃是待解決的問題。 Based on the above reasons, how to provide a brand-new printing screen for printing solar cells, a method for manufacturing a printing screen, and a printing method using a printing screen, so that the solar electrode produced by secondary printing has better power generation efficiency, It is a problem to be solved.
為達成前述目的,本發明係提供一種用於印刷太陽能電池的二次印刷網版結構,包括:一第一印刷網版,包括:一第一網框;一第一網布,拉伸並固定於該第一網框上,且該第一網布包括一第一刮刀面與一第一貼印面;一第一高分子材料層,包覆該第一網布,且該第一高分子材料層包括複數個指狀式電極圖案;其中,該等指狀式電極圖案的每一個的左側及/或右側於該第一貼印面的一側上包括複數個凹部,該等凹部位於該等指狀式電極圖案的每一個的左側及/或右側上;其中,該第一網布上包括複數個預留部分,該等預留部分是與一待印物上的複數個整片式電極接觸。 To achieve the foregoing objective, the present invention provides a secondary printing screen structure for printing solar cells, including: a first printing screen, including: a first screen frame; a first screen, stretched and fixed On the first screen frame, and the first mesh includes a first scraper surface and a first printing surface; a first polymer material layer covering the first mesh, and the first polymer material The layer includes a plurality of finger-shaped electrode patterns; wherein the left and/or right side of each of the finger-shaped electrode patterns includes a plurality of recesses on one side of the first printing surface, and the recesses are located in the fingers. On the left and/or right side of each of the shaped electrode patterns; wherein the first mesh includes a plurality of reserved portions, and the reserved portions are in contact with a plurality of monolithic electrodes on an object to be printed .
再者,本發明的的二次印刷網版結構進一步包括:一第二印刷網版,包括:一第二網框;一第二網布,拉伸並固定於該第二網框上,且該第二網布包括一第二刮刀面與一第二貼印面;一第二高分子材料層, 包覆該第二網布,且該第二高分子材料層包括複數個整片式電極圖案;其中,該等整片式電極圖案的每一個於該第二貼印面的一側上包括複數個凸部,該等凸部位於該等整片式電極圖案的每一個的左右二側上。 Furthermore, the secondary printing screen structure of the present invention further includes: a second printing screen, including: a second screen frame; a second screen cloth, stretched and fixed on the second screen frame, and The second mesh includes a second scraper surface and a second printing surface; a second polymer material layer, The second mesh cloth is covered, and the second polymer material layer includes a plurality of monolithic electrode patterns; wherein, each of the monolithic electrode patterns includes a plurality of electrode patterns on one side of the second printing surface The convex parts are located on the left and right sides of each of the monolithic electrode patterns.
較佳地,該等整片式電極圖案的每一個包括一第一高度,該等凸部的每一個包括一第二高度,該第二高度為5~30μm。 Preferably, each of the monolithic electrode patterns includes a first height, and each of the protrusions includes a second height, and the second height is 5-30 μm.
較佳地,該等指狀式電極圖案的每一個包括一第一長度,該等凹部的每一個包括一第二長度,該第二長度為該等整片式電極的寬度的1/3-1/10的範圍中任一數值。 Preferably, each of the finger-shaped electrode patterns includes a first length, and each of the recesses includes a second length, and the second length is 1/3- of the width of the monolithic electrodes. Any value in the range of 1/10.
另一方面,本發明亦提供一種用於印刷太陽能電池的二次印刷網版結構製作方法,係包括以下步驟:於一第一印刷網版的一第一網布上塗佈並形成一第一高分子材料層,其中,該第一網布包括一第一刮刀面與一第一貼印面;藉由一蝕刻製程以在該第一高分子材料層位於該第一貼印面的一側上形成複數個指狀式電極圖案;以及在該第一高分子材料層位於該第一貼印面的一側上,藉由該蝕刻製程以在該等指狀式電極圖案的每一個的左側及/或右側形成複數個凹部。 On the other hand, the present invention also provides a method for manufacturing a secondary printing screen structure for printing solar cells, which includes the following steps: coating on a first mesh of a first printing screen and forming a first A polymer material layer, wherein the first mesh includes a first squeegee surface and a first printing surface; an etching process is used to form the first polymer material layer on one side of the first printing surface A plurality of finger-shaped electrode patterns; and on the side of the first polymer material layer located on the first printing surface, the etching process is used to place each of the finger-shaped electrode patterns on the left side and/or A plurality of recesses are formed on the right side.
再者,本發明的二次印刷網版結構製作方法進一步包括以下步驟:於一第二印刷網版的一第二網布上塗佈並形成一第二高分子材料層,其中,該第二網布包括一第二刮刀面與一第二貼印面;藉由該蝕刻製程以在該第二高分子材料層上形成複數個整片式電極圖案;以及在該第二高分子材料層位於該第二貼印面的一側上,藉由該蝕刻製程以在該等整片式電極圖案的每一個的左右二側形成複數個凸部。 Furthermore, the manufacturing method of the secondary printing screen structure of the present invention further includes the following steps: coating and forming a second polymer material layer on a second mesh of a second printing screen, wherein the second The mesh fabric includes a second squeegee surface and a second printing surface; a plurality of monolithic electrode patterns are formed on the second polymer material layer by the etching process; and the second polymer material layer is located on the On one side of the second printing surface, a plurality of protrusions are formed on the left and right sides of each of the monolithic electrode patterns through the etching process.
較佳地,該等整片式電極圖案的每一個包括一第一高度,該等凸部的每一個包括一第二高度,該第二高度為5~30μm。 Preferably, each of the monolithic electrode patterns includes a first height, and each of the protrusions includes a second height, and the second height is 5-30 μm.
較佳地,該等指狀式電極圖案的每一個包括一第一長度,該等凹部的每一個包括一第二長度,該第二長度為一整片式電極的寬度的1/3-1/10的範圍中任一數值。 Preferably, each of the finger-shaped electrode patterns includes a first length, and each of the recesses includes a second length, and the second length is 1/3-1 of the width of a monolithic electrode Any value in the range of /10.
較佳地,該蝕刻製程為雷射蝕刻製程。 Preferably, the etching process is a laser etching process.
此外,本發明再提供一種使用本發明之二次印刷網版結構的二次印刷方法,係包括以下步驟:漿料穿過複數個整片式電極圖案並於一待印物上形成複數個整片式電極;以及藉由該等預留部分對準該等整片式 電極,並使該漿料穿過該等指狀式電極圖案及該等凹部並於該待印物上形成複數個指狀式電極,其中,該等指狀式電極的每一個藉由半切的左側及/或半切的右側而結合至該等整片式電極上。 In addition, the present invention provides a secondary printing method using the secondary printing screen structure of the present invention. Chip electrodes; and aligning the whole chip electrodes by the reserved parts Electrode, and make the paste pass through the finger-shaped electrode patterns and the recesses to form a plurality of finger-shaped electrodes on the object to be printed, wherein each of the finger-shaped electrodes is cut by half The left side and/or the half-cut right side are combined to the monolithic electrodes.
較佳地,該等該等指狀式電極的每一個的半切的左側及/或半切的右側具有一高度,該高度為5μm-30μm範圍中的任一數值。 Preferably, the left side of the half-cut and/or the right side of the half-cut of each of the finger electrodes has a height, and the height is any value in the range of 5 μm-30 μm.
10:一次印刷網版 10: One printing screen
12:二次印刷網版 12: Secondary printing screen
14:待印物 14: Things to be printed
101、121:網布 101, 121: Mesh
103:整片式電極(Bus bar)圖案 103: monolithic electrode (Bus bar) pattern
1031:整片式電極(Bus bar)電極 1031: Monolithic electrode (Bus bar) electrode
123:指狀式電極(Finger line)圖案 123: Finger line pattern
1231:指狀式電極(Finger line)電極 1231: Finger line electrode
20:第一印刷網版 20: The first printing screen
22:第二印刷網版 22: The second printing screen
201:第一網框 201: The first screen frame
203:第一網布 203: The first mesh
205:第一高分子材料層 205: The first polymer material layer
207:指狀式電極圖案 207: Finger electrode pattern
209:部分 209: Part
2071:凹部 2071: recess
221:第二網框 221: second screen frame
223:第二網布 223: second mesh
225:第二高分子材料層 225: The second polymer material layer
227:整片式電極圖案 227: monolithic electrode pattern
229:凸部 229: Convex
60:整片式電極 60: monolithic electrode
601:電極凹部 601: Electrode recess
70:指狀式電極 70: Finger electrode
701:左側/右側 701: left/right
S10:第一刮刀面 S10: The first scraper surface
S12:第一貼印面 S12: The first printing surface
S20:第二刮刀面 S20: The second scraper surface
S22:第二貼印面 S22: The second printing surface
H1:第一高度 H1: first height
H2:第二高度 H2: second height
H3:第三高度 H3: third height
H4:第四高度 H4: Fourth height
H5、H7:高度 H5, H7: height
H6:深度 H6: depth
L1:第一長度 L1: first length
L2:第二長度 L2: second length
W1:整片式電極寬度 W1: Width of the whole piece electrode
L4:第四長度 L4: fourth length
S101-S111:步驟 S101-S111: steps
S201-S203:步驟 S201-S203: steps
本領域中具有通常知識者在參照附圖閱讀下方的詳細說明後,可以對本發明的各種態樣以及其具體的特徵與優點有更良好的了解,其中,該些附圖包括:圖1a為說明習知技術中用於一次印刷的印刷網版結構的示意圖;圖1b為說明習知技術中用於二次印刷的印刷網版結構的示意圖;圖1c為說明習知技術中待印物經印刷後的部分結構的示意圖;圖1d為說明習知技術中待印物經印刷後的部分結構的側面示意圖;圖2a為說明本發明一實施例的用於二次印刷的印刷網版結構的示意圖;圖2b為說明本發明另一實施例的用於一次印刷的印刷網版結構的示意圖;圖3a為圖2a中的A-A剖面結構並增加與待印物之間關係的示意圖;圖3b為圖2b中的A-A剖面結構示意圖;圖4為說明本發明再一實施例的用於印刷太陽能電池的二次印刷網版結構製作方法的流程圖;圖5為說明本發明再一實施例的用於印刷太陽能電池的二次印刷網版結構製作方法的流程圖;圖6為說明本發明又一實施例的應用本發明二次印刷網版結構的二次印印刷方法的流程圖;圖7a為說明待印物經本發明一實施例的印刷網版結構印刷後的部分結構的示意圖;圖7b為說明待印物經本發明一實施例的印刷網版結構印刷後的部分結構的示意圖;圖8a為說明待印物經本發明另一實施例的印刷網版結構印刷後的部分結構的示意圖;以及 圖8b為說明待印物經本發明另一實施例的印刷網版結構印刷後的部分結構的側面示意圖。 Those with ordinary knowledge in the art can have a better understanding of the various aspects of the present invention and its specific features and advantages after reading the detailed description below with reference to the accompanying drawings. The accompanying drawings include: Figure 1a is an illustration A schematic diagram of the printing screen structure used for one-time printing in the conventional technology; Figure 1b is a schematic diagram illustrating the printing screen structure used for secondary printing in the conventional technology; Figure 1c is a schematic diagram illustrating the printing of the object to be printed in the conventional technology Figure 1d is a schematic side view illustrating a part of the structure of the object to be printed after printing in the prior art; Figure 2a is a schematic diagram illustrating a printing screen structure for secondary printing according to an embodiment of the present invention Fig. 2b is a schematic diagram illustrating the structure of a printing screen for one-time printing according to another embodiment of the present invention; Fig. 3a is a schematic diagram showing the AA cross-sectional structure in Fig. 2a and the relationship with the object to be printed; Fig. 3b is a diagram 2b is a schematic diagram of the AA cross-sectional structure; FIG. 4 is a flowchart illustrating a method for manufacturing a secondary printing screen structure for printing solar cells according to another embodiment of the present invention; FIG. 5 is a flowchart illustrating another embodiment of the present invention A flowchart of a method for manufacturing a secondary printing screen structure of a printed solar cell; FIG. 6 is a flowchart illustrating another embodiment of the present invention, a flow chart of a secondary printing method using the secondary printing screen structure of the present invention; FIG. 7a is an illustration Fig. 7b is a schematic diagram illustrating the partial structure of the object to be printed after being printed by the printing screen structure of an embodiment of the present invention; Fig. 8a is an illustration A schematic diagram of a part of the structure of the object to be printed after being printed by the printing screen structure of another embodiment of the present invention; and FIG. 8b is a schematic side view illustrating a part of the structure of the printing screen structure of another embodiment of the present invention after printing the object to be printed.
以下配合圖式及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。 The following describes the implementation of the present invention in more detail with the drawings and component symbols, so that those who are familiar with the art can implement it after studying this specification.
圖2a為一示意圖,用以說明本發明一實施例的用於二次印刷的印刷網版結構;圖3a為一示意圖,用以說明圖2a中的A-A剖面結構並增加與待印物之間關係。請參照圖2a及圖3a,在本發明一實施例中,用於印刷太陽能電池的二次印刷網版結構包括一第一印刷網版20。應了解的是,在本發明一實施例中,是使用習知技術的印刷網版結構來印刷整片式電極圖案,之後再藉由本發明的第一印刷網版20來印刷指狀式電極。
Figure 2a is a schematic diagram to illustrate a printing screen structure for secondary printing according to an embodiment of the present invention; Figure 3a is a schematic diagram to illustrate the AA cross-sectional structure in Figure 2a and increase between the printed object relation. 2a and 3a, in an embodiment of the present invention, the secondary printing screen structure for printing solar cells includes a
第一印刷網版20包括一第一網框201、一第一網布203以及一第一高分子材料層205。第一網布203拉伸並固定於第一網框201上,且第一網布203包括一第一刮刀面S10與一第一貼印面S12,第一高分子材料層205包覆第一網布203,且第二高分子材料層205包括複數個指狀式電極圖案207,其中,指狀式電極圖案207的左側及/或右側於第一貼印面S12的一側上包括複數個凹部2071,凹部2071位於指狀式電極圖案207的左側及/或右側上。此外,第一網布203上會預留跟一待印物上的複數個整片式電極接觸的部分209。
The
另一方面,由圖2a可看出,並不是每一個指狀式電極圖案207的左側及右側都會與部分209接觸,例如,位於第一印刷網版20上右方的指狀式電極圖案207是藉由自身的左側與整片式電極圖案207接觸,位於第一印刷網版20上左方的指狀式電極圖案207則是藉由自身的右側與整片式電極圖案207接觸,而位於第一印刷網版20上中間的指狀式電極圖案207則是藉由自身的左側及右側同時與整片式電極圖案207接觸。因此,指狀式電極圖案207是在左側及/或右側上包括凹部2071。
On the other hand, it can be seen from FIG. 2a that not every
再者,圖3a中亦示出待印物14與印在待印物14上的整片式電極60,整片式電極60具有一整片式電極寬度W1,於印刷時,整片式電極60會嵌入部分209,方便指狀式電極可直接印製於整片式電極60上。此外,指狀式
電極圖案207的每一個包括一第一長度L1以及一第一高度H1,凹部2071包括一第二長度L2以及一第二高度H2,第二長度L2可為整片式電極寬度W1的1/3-1/10的範圍中任一數值,換言之,指狀式電極可藉由第二長度L2的凸出部分與整片式電極60接觸。應了解的是,雖然圖2a中示出的少數指狀式電極圖案207具有不一樣的長度,例如位於第二網布203四個角落的指狀式電極圖案207,但在本發明中是以大多數的指狀式電極圖案207為主要說明。
Furthermore, FIG. 3a also shows the object to be printed 14 and the
圖7a為一示意圖,用以說明待印物經本發明一實施例的印刷網版結構印刷後的部分結構;圖7b為一側面示意圖,用以說明待印物經本發明一實施例的印刷網版結構印刷後的部分結構。請參照圖2a、圖3a、圖7a及圖7b,在本發明一實施例中,當使用習知技術的印刷網版於待印物14上進行印刷後,會於待印物14上形成整片式電極60。當於待印物14上完成印刷整片式電極60後,會再使用本發明一實施例的第一印刷網版20並於待印物14上進行印刷,並將部分209對準整片式電極60,以在待印物14上形成指狀式電極70,且指狀式電極70會藉由半切的左側701或半切的右側701而與整片式電極60緊密的結合。如此一來,當使用第一印刷網版20進行印刷時,指狀式電極70可直接結合至整片式電極60上,且指狀式電極70與整片式電極60之間不容易產生空隙,進而使導電率上升,並可使整片式電極60與指狀式電極70的具有較佳的接觸效果,且讓二個電極之間的高低起伏不會太大,進而提升太陽能電池的發電效率。
Fig. 7a is a schematic diagram for illustrating a part of the structure of the printing screen structure of an embodiment of the present invention; Part of the structure after printing. Please refer to Figures 2a, 3a, 7a and 7b. In an embodiment of the present invention, when a printing screen of the prior art is used to print on the to-be-printed 14, it will be formed on the to-be-printed 14 The
另一方面,在本發明另一實施例中,可對用於印刷整片式電極的印刷網版進行結構改良。圖2b為一示意圖,用以說明本發明另一實施例的用於一次印刷的印刷網版結構;圖3b為一示意圖,用以說明圖2b中的A-A剖面結構。請參照圖2b及圖3b,在本創作另一實施例中,用於印刷太陽能電池的二次印刷網版結構進一步包括一第二印刷網版22,第二印刷網版22包括一第二網框221、一第二網布223以及一第二高分子材料層225。第二網布223拉伸並固定於第二網框221上,且第二網布223包括一第二刮刀面S20與一第二貼印面S22,第二高分子材料層225包覆第二網布223,且第二高分子材料層225包括複數個整片式電極圖案227,其中,整片式電極圖案227於第二貼印面S22的一側上包括複數個凸部229,凸部229位於整片式電極圖案227的左右二側上。
On the other hand, in another embodiment of the present invention, the structure of the printing screen used for printing the monolithic electrode can be improved. Fig. 2b is a schematic diagram for explaining the printing screen structure for one-time printing according to another embodiment of the present invention; Fig. 3b is a schematic diagram for explaining the A-A cross-sectional structure in Fig. 2b. 2b and 3b, in another embodiment of this creation, the secondary printing screen structure for printing solar cells further includes a
再者,整片式電極圖案227包括一第三高度H3以及一整片式電極寬度W1,凸部229包括一第四高度H4以及一第四長度L4,在本發明另一實施例中,第四高度H4可為5~30μm範圍內任一數值,而第四長度L4可為整片式電極寬度W1的1/3-1/10的範圍內任一數值。
Furthermore, the
應了解的是,在本發明的上述實施例中,第一網布203及第二網布223可皆為單一材質的網布,而在本發明其他實施例中,第一網布203及第二網布223可分別為一複合式網布,意即,第一網布203及第二網布223可分別由二種材質所組成,例如第一網布203包括特多龍材質及金屬網材質,並於金屬網材質上形成指狀式電極圖案207與整片式電極圖案227。
It should be understood that in the above-mentioned embodiments of the present invention, the
圖8a為一示意圖,用以說明待印物經本發明另一實施例的印刷網版結構印刷後的部分結構;圖8b為一側面示意圖,用以說明待印物經本發明另一實施例的印刷網版結構印刷後的部分結構。請參照圖2a至圖3b、圖8a及圖8b,在本發明另一實施例中,當使用第二印刷網版22於待印物14上進行印刷後,會於待印物14上形成整片式電極60,且整片式電極60的左右二側分別會形成一電極凹部601。當於待印物14上完成印刷整片式電極60後,會再使用第一印刷網版20並於待印物14上進行印刷,以在待印物14上形成指狀式電極70,且指狀式電極70可嵌合至整片式電極60的電極凹部601上。如此一來,當使用第一印刷網版20進行印刷時,指狀式電極70可直接嵌合至電極凹部601而更不容易碰撞到整片式電極60,且可使整片式電極60與指狀式電極70的具有更佳的接觸效果,且使二個電極之間的高低起伏不會太大,進而進一步提升太陽能電池的發電效率。
Fig. 8a is a schematic diagram for illustrating a part of the structure after printing the printing screen structure of another embodiment of the present invention; Fig. 8b is a schematic side view to illustrate the printing of the object to be printed by another embodiment of the present invention Part of the screen structure after printing. 2a to 3b, 8a and 8b, in another embodiment of the present invention, when the
圖4為一流程圖,用以說明本發明再一實施例的用於印刷太陽能電池的二次印刷網版結構製作方法。請參照圖2a、圖3a及圖4,本發明的用於印刷太陽能電池的二次印刷網版結構製作方法包括步驟S101-步驟S105,步驟S101為:於一第一印刷網版20的一第一網布203上塗佈並形成一第一高分子材料層205,其中,第一網布203包括一第一刮刀面S10與一第一貼印面S12;步驟S103為:藉由蝕刻製程以在第一高分子材料層205位於第一貼印面S12的一側上形成複數個指狀式電極圖案207;以及步驟S105
為:在第一高分子材料層205位於第一貼印面S12的一側上,藉由該蝕刻製程以在指狀式電極圖案207的每一個的左側及/或右側形成複數個凹部2071。
FIG. 4 is a flowchart for explaining a method for manufacturing a secondary printing screen structure for printing solar cells according to another embodiment of the present invention. 2a, 3a and 4, the manufacturing method of the secondary printing screen structure for printing solar cells of the present invention includes steps S101-step S105, and step S101 is: on a first printing screen 20 A first
另一方面,指狀式電極圖案207的每一個包括一第一長度L1以及一第一高度H1,凹部2071包括一第二長度L2以及一第二高度H2,第二長度L2可為整片式電極寬度W1的1/3~1/10的範圍中任一數值。此外,該蝕刻製程為雷射蝕刻製程。
On the other hand, each of the
再者,圖5為一流程圖,用以說明本發明再一實施例的用於印刷太陽能電池的二次印刷網版結構製作方法。請參照圖2b、圖3b及圖5,在本發明再一實施例中,用於印刷太陽能電池的二次印刷網版結構製作方法進一步包括步驟S107-步驟S111。步驟S107為,於一第二印刷網版22的一第二網布223上塗佈並形成一第二高分子材料層225,其中,第二網布223包括一第二刮刀面S20與一第二貼印面S22;步驟S109為:藉由該蝕刻製程以在第二高分子材料層225上形成複數個整片式電極圖案227;以及步驟S111為:在第二高分子材料層225位於第二貼印面S22的一側上,藉由該蝕刻製程以在整片式電極圖案227的每一個的左右二側形成複數個凸部229。
Furthermore, FIG. 5 is a flowchart for explaining a method for manufacturing a secondary printing screen structure for printing solar cells according to another embodiment of the present invention. Referring to FIGS. 2b, 3b and 5, in another embodiment of the present invention, the method for manufacturing a secondary printing screen structure for printing solar cells further includes step S107-step S111. Step S107 is to coat and form a second
另一方面,整片式電極圖案227包括一第三高度H3以及一整片式電極寬度W1,凸部229包括一第四高度H4以及一第四長度L4,在本發明又一實施例中,第四高度H4可為5~30μm的範圍內任一數值,而第四長度L4可為整片式電極寬度W1的1/3-1/10的範圍內任一數值。
On the other hand, the
由上述製作方法可得知,在本發明中可藉由雷射蝕刻製程而製作出各種規格的凸部229及凹部2071。
It can be seen from the above-mentioned manufacturing method that in the present invention, the
圖6為一流程圖,用以說明本發明又一實施例的應用本發明二次印刷網版結構的二次印刷方法。請參照圖2a至圖7b,本發明又一實施例的二次印刷方法包括步驟S201及步驟S203,步驟S201為:漿料穿過整片式電極圖案並於一待印物14上形成複數個整片式電極60;以及步驟S203為:藉由預留部分209對準整片式電極60,並使該漿料穿過指狀式電極圖案207及凹部2071並於待印物14上形成複數個指狀式電極70,其中,指狀式電極227藉由半切的左側701及/或半切的右側701而結合至整片式電極60上。應了解的是,半切的左側701及/或半切的右側701是漿料穿過凹部2071而產生。
FIG. 6 is a flowchart for explaining a secondary printing method using the secondary printing screen structure of the present invention according to another embodiment of the present invention. 2a to 7b, the secondary printing method of another embodiment of the present invention includes step S201 and step S203. Step S201 is: the paste passes through the whole piece of electrode pattern and forms a plurality of patterns on a to-be-printed 14
再者,在本發明又一實施例中,亦可應用圖2b及圖3b所示出的印刷網版結構來進行整片式電極的印刷。舉例而言,請參照圖2b、圖3b、圖8a及圖8b,在本發明又一實施例的印刷方法中,漿料可穿過整片式電極圖案227及凸部229並於一待印物14上形成複數個整片式電極60。其中,每一個整片式電極60的左右二側分別包括一電極凹部601;此外,指狀式電極227可進一步藉由半切的左側701及/或半切的右側701而嵌合至整片式電極60的電極凹部601上。
Furthermore, in another embodiment of the present invention, the printing screen structure shown in FIG. 2b and FIG. 3b can also be used to print the whole-piece electrode. For example, referring to Figure 2b, Figure 3b, Figure 8a and Figure 8b, in the printing method of another embodiment of the present invention, the paste can pass through the
另一方面,再請參照圖7a及圖7b,經由第一印刷網版20及第二印刷網版22而在待印物14上所印出來的電極中,整片式電極60包括一高度H5。指狀式電極70的半切左側701及/或半切右側701分別具有一高度H7,高度H7可為5μm-30μm範圍中的任一數值。此外,在圖8a及圖8b示出的電極結構中,整片式電極60的電極凹部601包括一深度H6,深度H6為5μm-30μm範圍中的任一數值。
On the other hand, referring to FIGS. 7a and 7b again, among the electrodes printed on the object to be printed 14 through the
綜上所述,本發明成功地提供了一種用於印刷太陽能電池的二次印刷網版結構、製作方法及印刷方法。在本發明的用於印刷太陽能電池的二次印刷網版結構及其製作方法中,可提供包括凹部的指狀式電極圖案,且可進一步地提供包括凸部的整片式電極圖案。另一方面,本發明亦提供一種使用二次印刷網版結構的二次印刷方法,參照圖1d及圖7b可明顯看出,相較於習知技術,藉由本發明的二次印刷網板結構所印刷出來的二種太陽能電極之間的高低起伏不會太大,且可使整片式電極60與指狀式電極70之間具有較佳的接觸效果,進而提升太陽能電池的發電效率。
In summary, the present invention successfully provides a secondary printing screen structure, manufacturing method and printing method for printing solar cells. In the secondary printing screen structure for printing solar cells and the manufacturing method thereof of the present invention, a finger-shaped electrode pattern including concave portions can be provided, and a monolithic electrode pattern including convex portions can be further provided. On the other hand, the present invention also provides a secondary printing method using a secondary printing screen structure. With reference to FIGS. 1d and 7b, it can be clearly seen that, compared with the prior art, the secondary printing screen structure of the present invention The height fluctuations between the printed two types of solar electrodes will not be too large, and the
以上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。 The above descriptions are only used to explain the preferred embodiments of the present invention, and are not intended to restrict the present invention in any form. Therefore, any modification or change related to the present invention is made under the same spirit of the invention. , Should still be included in the scope of the present invention's intended protection.
201:第一網框 201: The first screen frame
205:第一高分子材料層 205: The first polymer material layer
207:指狀式電極圖案 207: Finger electrode pattern
2071:凹部 2071: recess
H1:第一高度 H1: first height
H2:第二高度 H2: second height
L1:第一長度 L1: first length
L2:第二長度 L2: second length
W1:整片式電極寬度 W1: Width of the whole piece electrode
S10:第一刮刀面 S10: The first scraper surface
S12:第一貼印面 S12: The first printing surface
Claims (11)
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM438025U (en) * | 2012-06-04 | 2012-09-21 | Inventec Solar Energy Corp | Solar cell device |
| TW201605067A (en) * | 2014-07-28 | 2016-02-01 | 茂迪股份有限公司 | Manufacturing method of solar cell, screen for manufacturing thereof and screen set for manufacturing thereof |
| US20180097128A1 (en) * | 2015-03-20 | 2018-04-05 | Material Concept, Inc. | Solar cell device and method for manufacturing same |
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2020
- 2020-03-23 TW TW109109619A patent/TWI739353B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM438025U (en) * | 2012-06-04 | 2012-09-21 | Inventec Solar Energy Corp | Solar cell device |
| TW201605067A (en) * | 2014-07-28 | 2016-02-01 | 茂迪股份有限公司 | Manufacturing method of solar cell, screen for manufacturing thereof and screen set for manufacturing thereof |
| US20180097128A1 (en) * | 2015-03-20 | 2018-04-05 | Material Concept, Inc. | Solar cell device and method for manufacturing same |
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| TW202137578A (en) | 2021-10-01 |
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