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TWI737417B - Transistor structure and manufacturing method thereof - Google Patents

Transistor structure and manufacturing method thereof Download PDF

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TWI737417B
TWI737417B TW109124671A TW109124671A TWI737417B TW I737417 B TWI737417 B TW I737417B TW 109124671 A TW109124671 A TW 109124671A TW 109124671 A TW109124671 A TW 109124671A TW I737417 B TWI737417 B TW I737417B
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gate
adjacent
dielectric layer
slit
slits
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TW109124671A
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TW202205672A (en
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車行遠
林蔚峰
朱維正
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力晶積成電子製造股份有限公司
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Abstract

A transistor structure including a substrate, a gate electrode, contacts, spacers is provided. The gate electrode is divided into gate electrode portions by slits. Each of the contacts includes an upper portion and a lower portion connected to each other. The lower part is located in the slit. The upper part is located on the lower part and spans over the slit. The spacers are respectively located between the gate electrode potions and the contacts.

Description

電晶體結構及其製造方法Transistor structure and manufacturing method thereof

本發明是有關於一種半導體元件及其製造方法,且特別是有關於一種電晶體結構及其製造方法。The present invention relates to a semiconductor element and its manufacturing method, and more particularly to a transistor structure and its manufacturing method.

金屬氧化物半導體(metal oxide semiconductor,MOS)元件可分為對稱(symmetry)元件與不對稱(asymmetry)元件,所謂的對稱元件就是汲極與源極可以對調使用且特性完全一樣。另一方面,不對稱元件就是汲極與源極對調使用後的特性完全不一樣。如果沒特別規定,一般都是使用對稱元件。在對稱元件的布局設計中,汲極、源極與接觸窗到閘極的距離都要一樣,否則特性會有所不同。Metal oxide semiconductor (MOS) devices can be divided into symmetrical (symmetry) devices and asymmetrical (asymmetry) devices. The so-called symmetrical device means that the drain and source can be reversed and have exactly the same characteristics. On the other hand, an asymmetric element means that the characteristics of the drain and source are completely different after they are used. If there are no special regulations, symmetrical components are generally used. In the layout design of symmetrical components, the distance from the drain, source, and contact window to the gate must be the same, otherwise the characteristics will be different.

目前,在一些電晶體元件的布局設計中,汲極接觸窗(drain contact)到閘極的距離與源極接觸窗(source contact)到閘極的距離必須相同。然而,用於形成上述接觸窗的微影製程常會產生重疊偏移(overlay shift)的問題,因此很難讓這些距離完全相等。在此情況下,將會使得電晶體元件之間的汲極飽和電流(Idsat)產生不匹配(mismatch)的問題,而降低電晶體元件的電性表現。At present, in the layout design of some transistor devices, the distance from the drain contact to the gate must be the same as the distance from the source contact to the gate. However, the lithography process used to form the above-mentioned contact window often has the problem of overlay shift, so it is difficult to make these distances completely equal. In this case, the drain saturation current (Idsat) between the transistor elements will be mismatched, and the electrical performance of the transistor elements will be reduced.

本發明提供一種電晶體結構及其製造方法,其可有效地提升電晶體元件的電性表現。The present invention provides a transistor structure and a manufacturing method thereof, which can effectively improve the electrical performance of the transistor element.

本發明提出一種電晶體結構,包括基底、閘極、多個接觸窗與多個間隙壁。閘極被多個狹縫分成多個閘極部。每個接觸窗包括彼此相連的上部與下部。下部位於狹縫中。上部位於下部上且跨越狹縫。間隙壁分別位於閘極部與接觸窗之間。The present invention provides a transistor structure including a substrate, a gate electrode, a plurality of contact windows and a plurality of gap walls. The gate is divided into a plurality of gate portions by a plurality of slits. Each contact window includes an upper part and a lower part connected to each other. The lower part is located in the slit. The upper part is on the lower part and spans the slit. The gap walls are respectively located between the gate portion and the contact window.

依照本發明的一實施例所述,在上述電晶體結構中,每個閘極部可具有第一端與第二端。相鄰兩個閘極部的相鄰兩個第一端可彼此相連。相鄰兩個閘極部可為一體成型。According to an embodiment of the present invention, in the above-mentioned transistor structure, each gate portion may have a first end and a second end. Two adjacent first ends of two adjacent gate portions may be connected to each other. Two adjacent gate parts can be integrally formed.

依照本發明的一實施例所述,在上述電晶體結構中,相鄰兩個閘極部的相鄰兩個第二端可彼此相連。According to an embodiment of the present invention, in the above-mentioned transistor structure, two adjacent second ends of two adjacent gate portions can be connected to each other.

依照本發明的一實施例所述,在上述電晶體結構中,每個閘極部具有第一端與第二端。相鄰兩個閘極部的相鄰兩個第一端可互不相連,且相鄰兩個閘極部的相鄰兩個第二端可互不相連,而使得相鄰兩個閘極部可彼此分離。According to an embodiment of the present invention, in the above-mentioned transistor structure, each gate portion has a first end and a second end. Two adjacent first ends of two adjacent gate parts may be disconnected from each other, and two adjacent second ends of two adjacent gate parts may be disconnected from each other, so that two adjacent gate parts Can be separated from each other.

依照本發明的一實施例所述,在上述電晶體結構中,更可包括多個摻雜區。摻雜區分別位於狹縫內由間隙壁所暴露出的基底中。According to an embodiment of the present invention, the above-mentioned transistor structure may further include a plurality of doped regions. The doped regions are respectively located in the substrate exposed by the spacer in the slit.

依照本發明的一實施例所述,上述電晶體結構可應用於電流鏡結構中。According to an embodiment of the present invention, the above-mentioned transistor structure can be applied to a current mirror structure.

本發明提出一種電晶體結構的製造方法,包括以下步驟。提供基底。在基底上形成閘極。閘極被多個狹縫分成多個閘極部。在狹縫中形成間隙壁。間隙壁分別位於閘極部的側壁上。在閘極上形成介電層。介電層填入狹縫且覆蓋間隙壁。對介電層進行圖案化製程,以移除狹縫中的介電層,且在介電層中形成多個第一開口。每個第一開口跨越所對應的狹縫。形成多個第一接觸窗。每個第一接觸窗填入所對應的第一開口與狹縫。The present invention provides a method for manufacturing a transistor structure, which includes the following steps. Provide a base. A gate is formed on the substrate. The gate is divided into a plurality of gate portions by a plurality of slits. A gap wall is formed in the slit. The gap walls are respectively located on the side walls of the gate portion. A dielectric layer is formed on the gate electrode. The dielectric layer fills the slit and covers the gap wall. A patterning process is performed on the dielectric layer to remove the dielectric layer in the slit, and a plurality of first openings are formed in the dielectric layer. Each first opening spans the corresponding slit. A plurality of first contact windows are formed. Each first contact window is filled with the corresponding first opening and slit.

依照本發明的一實施例所述,在上述電晶體結構的製造方法中,更可包括以下步驟。分別在狹縫內由間隙壁所暴露出的基底中形成摻雜區。According to an embodiment of the present invention, the manufacturing method of the above-mentioned transistor structure may further include the following steps. Doping regions are respectively formed in the substrate exposed by the spacers in the slits.

依照本發明的一實施例所述,在上述電晶體結構的製造方法中,更可包括以下步驟。在形成閘極之前,在基底上形成閘介電材料層。在對介電層進行圖案化製程之後,移除狹縫中由間隙壁所暴露出的部分閘介電材料層,而形成閘介電層。According to an embodiment of the present invention, the manufacturing method of the above-mentioned transistor structure may further include the following steps. Before forming the gate, a gate dielectric material layer is formed on the substrate. After performing a patterning process on the dielectric layer, part of the gate dielectric material layer exposed by the spacer in the slit is removed to form a gate dielectric layer.

依照本發明的一實施例所述,在上述電晶體結構的製造方法中,更可包括以下步驟。在形成第一接觸窗之後,在介電層中形成暴露出閘極的第二開口。在第二開口中形成電性連接至閘極的第二接觸窗。According to an embodiment of the present invention, the manufacturing method of the above-mentioned transistor structure may further include the following steps. After forming the first contact window, a second opening exposing the gate is formed in the dielectric layer. A second contact window electrically connected to the gate is formed in the second opening.

基於上述,在本發明所提出的電晶體結構及其製造方法中,由於閘極被多個狹縫分成多個閘極部,且接觸窗是藉由狹縫中的間隙壁進行自行對準而形成的自行對準接觸窗(self-aligned contact,SAC),因此可藉由狹縫中的間隙壁來固定閘極部兩側的接觸窗與閘極部之間的距離。藉此,可防止電晶體元件之間的汲極飽和電流(Idsat)產生不匹配(mismatch)的問題,進而提升電晶體元件的電性表現。舉例來說,在閘極部兩側的接觸窗與閘極部之間的距離需要相等的情況下,可以避免受到微影製程的重疊偏移的影響,而使得閘極部兩側的接觸窗與閘極部之間的距離相等。此外,可藉由狹縫及/或間隙壁來固定形成在基底中的摻雜區(如,源極區、汲極區或輕摻雜汲極(lightly doped drain,LDD)區)的位置,因此有助於固定上述摻雜區與閘極之間的距離,進而提升電晶體元件的電性表現。另外,由於狹縫的尺寸會影響口袋摻雜區的植入量,因此可藉由調整狹縫的尺寸來形成具有不同臨界電壓(threshold voltage,Vt)的電晶體元件,進而可省掉許多用於調整臨界電壓的光罩。Based on the above, in the transistor structure and its manufacturing method proposed in the present invention, the gate is divided into a plurality of gate parts by a plurality of slits, and the contact window is self-aligned by the spacer in the slit. The self-aligned contact (SAC) is formed, so the distance between the contact window on both sides of the gate part and the gate part can be fixed by the gap wall in the slit. In this way, it is possible to prevent the mismatch problem of the drain saturation current (Idsat) between the transistor elements, thereby improving the electrical performance of the transistor elements. For example, when the distance between the contact windows on both sides of the gate part and the gate part needs to be equal, the influence of the overlap and offset of the lithography process can be avoided, so that the contact windows on both sides of the gate part The distance between the gate and the gate is equal. In addition, the positions of doped regions (eg, source regions, drain regions, or lightly doped drain (LDD) regions) formed in the substrate can be fixed by slits and/or spacers, Therefore, it helps to fix the distance between the above-mentioned doped region and the gate electrode, thereby improving the electrical performance of the transistor element. In addition, since the size of the slit affects the implantation amount of the pocket doped region, the size of the slit can be adjusted to form transistor elements with different threshold voltages (Vt), which can save a lot of use. For adjusting the threshold voltage of the mask.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.

圖1A為本發明一實施例的電晶體結構的上視圖。圖1B與圖1C為本發明其他實施例的電晶體結構的上視圖。圖2A至圖2I為沿圖1A中的I-I’剖面線的電晶體結構的製造流程剖面圖。在圖1A至圖1C的上視圖中,為了清楚說明各構件之間的關係,因此省略圖2I的剖面圖中的部分構件。FIG. 1A is a top view of a transistor structure according to an embodiment of the invention. 1B and 1C are top views of transistor structures according to other embodiments of the present invention. 2A to 2I are cross-sectional views of the manufacturing process of the transistor structure along the section line I-I' in FIG. 1A. In the top views of FIGS. 1A to 1C, in order to clearly illustrate the relationship between the components, some of the components in the cross-sectional view of FIG. 2I are omitted.

請參照圖1A與圖2A,提供基底100。基底100可為半導體基底,如矽基底。在基底100中可具有隔離結構102。藉由隔離結構102可在基底中定義出主動區AA。隔離結構102例如是淺溝渠隔離結構(shallow trench isolation,STI)。隔離結構102的材料例如是氧化矽。1A and 2A, a substrate 100 is provided. The substrate 100 may be a semiconductor substrate, such as a silicon substrate. There may be an isolation structure 102 in the substrate 100. The active area AA can be defined in the substrate by the isolation structure 102. The isolation structure 102 is, for example, a shallow trench isolation (STI) structure. The material of the isolation structure 102 is silicon oxide, for example.

接著,可在基底100上形成閘介電材料層104。閘介電材料層104的材料例如是氧化矽。閘介電材料層104的形成方法例如是熱氧化法。Next, a gate dielectric material layer 104 can be formed on the substrate 100. The material of the gate dielectric material layer 104 is silicon oxide, for example. The method for forming the gate dielectric material layer 104 is, for example, a thermal oxidation method.

然後,在基底100上形成閘極106。舉例來說,閘極106可形成在閘介電材料層104上。閘極106被多個狹縫S分成多個閘極部GP。此外,可由相鄰兩個狹縫S之間的間距定義出通道長度CL。在本實施例中,閘極106是以被兩個狹縫S分成三個閘極部GP為例,但本發明並不以此為限。閘極106可為單層結構或多層結構。在本實施例中,閘極106是以包括導體層108與導體層110的雙層結構為例,但本發明並不以此為限。在其他實施例中,閘極106可為單層結構或三層以上的多層結構。導體層108的材料例如是摻雜多晶矽。導體層110的材料例如是金屬矽化物,如矽化鎢(WSi)。此外,可在閘極106上形成硬罩幕層112。硬罩幕層112的材料例如是氮化矽。Then, a gate electrode 106 is formed on the substrate 100. For example, the gate electrode 106 may be formed on the gate dielectric material layer 104. The gate 106 is divided into a plurality of gate portions GP by a plurality of slits S. In addition, the channel length CL can be defined by the distance between two adjacent slits S. In this embodiment, the gate 106 is divided into three gate parts GP by two slits S as an example, but the present invention is not limited to this. The gate electrode 106 may be a single-layer structure or a multi-layer structure. In this embodiment, the gate electrode 106 is an example of a two-layer structure including a conductive layer 108 and a conductive layer 110, but the invention is not limited to this. In other embodiments, the gate electrode 106 may have a single-layer structure or a multi-layer structure with more than three layers. The material of the conductive layer 108 is, for example, doped polysilicon. The material of the conductive layer 110 is, for example, metal silicide, such as tungsten silicide (WSi). In addition, a hard mask layer 112 may be formed on the gate electrode 106. The material of the hard mask layer 112 is, for example, silicon nitride.

此外,閘極106(導體層108與導體層110)、硬罩幕層112與狹縫S的形成方法可包括以下步驟,但本發明並不以此為限。首先,可依序在閘介電材料層104上形成第一導體材料層、第二導體材料層與硬罩幕材料層(未示出)。接著,可對硬罩幕材料層、第二導體材料層與第一導體材料層進行圖案化,而形成硬罩幕層112、導體層110、導體層108與狹縫S。In addition, the formation method of the gate electrode 106 (the conductor layer 108 and the conductor layer 110), the hard mask layer 112 and the slit S may include the following steps, but the present invention is not limited thereto. First, a first conductive material layer, a second conductive material layer, and a hard mask material layer (not shown) can be sequentially formed on the gate dielectric material layer 104. Then, the hard mask material layer, the second conductive material layer, and the first conductive material layer can be patterned to form the hard mask layer 112, the conductive layer 110, the conductive layer 108, and the slit S.

另外,每個閘極部GP可具有第一端E1與第二端E2。在本實施例中,如圖1A所示,相鄰兩個閘極部GP的相鄰兩個第一端E1可彼此相連,相鄰兩個閘極部GP的相鄰兩個第二端E2可互不相連,且相鄰兩個閘極部GP可為一體成型,但本發明並不以此為限。在另一些實施例中,如圖1B所示,相鄰兩個閘極部GP的相鄰兩個第一端E1可彼此相連,相鄰兩個閘極部GP的相鄰兩個第二端E2可彼此相連,且相鄰兩個閘極部GP可為一體成型。在另一些實施例中,如圖1C所示,相鄰兩個閘極部GP的相鄰兩個第一端E1可互不相連,且相鄰兩個閘極部GP的相鄰兩個第二端E2可互不相連,而使得相鄰兩個閘極部GP可彼此分離。In addition, each gate portion GP may have a first end E1 and a second end E2. In this embodiment, as shown in FIG. 1A, two adjacent first ends E1 of two adjacent gate portions GP may be connected to each other, and two adjacent second ends E2 of two adjacent gate portions GP It may not be connected to each other, and two adjacent gate portions GP may be integrally formed, but the present invention is not limited to this. In other embodiments, as shown in FIG. 1B, two adjacent first ends E1 of two adjacent gate portions GP may be connected to each other, and two adjacent second ends of two adjacent gate portions GP E2 can be connected to each other, and two adjacent gate parts GP can be integrally formed. In other embodiments, as shown in FIG. 1C, two adjacent first ends E1 of two adjacent gate portions GP may not be connected to each other, and two adjacent first ends E1 of two adjacent gate portions GP The two ends E2 can be disconnected from each other, so that two adjacent gate portions GP can be separated from each other.

請參照圖2B,可在閘極106兩側下方的基底100中形成口袋摻雜區114。此外,狹縫S的尺寸會影響口袋摻雜區114的植入量。舉例來說,當狹縫S的尺寸較大時,口袋摻雜區114的植入量較大。當狹縫S的尺寸較小時,口袋摻雜區114的植入量較小。因此,可藉由調整狹縫S的尺寸來形成具有不同臨界電壓(Vt)的電晶體元件,進而可省掉許多用於調整臨界電壓的光罩。口袋摻雜區114的形成方法例如是傾斜角離子植入法。Referring to FIG. 2B, pocket doped regions 114 may be formed in the substrate 100 below both sides of the gate electrode 106. In addition, the size of the slit S affects the implantation amount of the pocket doped region 114. For example, when the size of the slit S is larger, the implantation amount of the pocket doped region 114 is larger. When the size of the slit S is small, the implantation amount of the pocket doped region 114 is small. Therefore, by adjusting the size of the slit S, transistor elements with different threshold voltages (Vt) can be formed, and many photomasks for adjusting the threshold voltage can be omitted. The method of forming the pocket doped region 114 is, for example, an oblique angle ion implantation method.

接著,可在狹縫S所暴露出的基底100中形成輕摻雜汲極區116。輕摻雜汲極區116的形成方法例如是離子植入法。Then, a lightly doped drain region 116 may be formed in the substrate 100 exposed by the slit S. The method of forming the lightly doped drain region 116 is, for example, an ion implantation method.

請參照圖2C,在狹縫S中形成間隙壁118。間隙壁118分別位於閘極部GP的側壁上,且更可位於硬罩幕層112的側壁上。在一些實施例中,間隙壁118與硬罩幕層112可為相同材料。間隙壁118的材料例如是氮化矽。間隙壁118的形成方法例如是先共形地在狹縫S中形成間隙壁材料層(未示出),再對間隙壁材料層進行回蝕刻製程(如,乾式蝕刻製程)。2C, a gap wall 118 is formed in the slit S. The spacers 118 are respectively located on the sidewalls of the gate portion GP, and may be located on the sidewalls of the hard mask layer 112. In some embodiments, the gap wall 118 and the hard mask layer 112 may be the same material. The material of the spacer 118 is silicon nitride, for example. The method for forming the spacer 118 is, for example, to conformally form a spacer material layer (not shown) in the slit S, and then perform an etch-back process (for example, a dry etching process) on the spacer material layer.

接著,可分別在狹縫S內由間隙壁118所暴露出的基底100中形成摻雜區120。摻雜區120可分別作為源極區或汲極區。摻雜區120的形成方法例如是離子植入法。Then, doped regions 120 may be formed in the substrate 100 exposed by the spacer 118 in the slit S, respectively. The doped region 120 can be used as a source region or a drain region, respectively. The formation method of the doped region 120 is, for example, an ion implantation method.

請參照圖2D,在閘極106上形成介電層122。舉例來說,介電層122可形成在硬罩幕層112上。介電層122填入狹縫S且覆蓋間隙壁118。介電層122的材料例如是硼磷矽玻璃(borophosphosilicate glass,BPSG)等氧化矽材料。介電層122的形成方法例如是化學氣相沉積法。Referring to FIG. 2D, a dielectric layer 122 is formed on the gate electrode 106. For example, the dielectric layer 122 may be formed on the hard mask layer 112. The dielectric layer 122 fills the slit S and covers the gap wall 118. The material of the dielectric layer 122 is, for example, a silicon oxide material such as borophosphosilicate glass (BPSG). The formation method of the dielectric layer 122 is, for example, a chemical vapor deposition method.

請參照圖2E,對介電層122進行圖案化製程,以移除狹縫中的介電層122,且在介電層122中形成多個開口OP1。每個開口OP1跨越所對應的狹縫S。舉例來說,對介電層122進行圖案化製程可包括以下步驟。首先,在介電層122上形成圖案化光阻層124。圖案化光阻層124可由微影製程所形成。接著,可利用圖案化光阻層124作為罩幕,移除部分介電層122。部分介電層122的移除方法例如是乾式蝕刻法。2E, a patterning process is performed on the dielectric layer 122 to remove the dielectric layer 122 in the slit, and a plurality of openings OP1 are formed in the dielectric layer 122. Each opening OP1 spans the corresponding slit S. For example, the patterning process on the dielectric layer 122 may include the following steps. First, a patterned photoresist layer 124 is formed on the dielectric layer 122. The patterned photoresist layer 124 can be formed by a photolithography process. Then, the patterned photoresist layer 124 can be used as a mask to remove part of the dielectric layer 122. The method for removing part of the dielectric layer 122 is, for example, a dry etching method.

此外,可利用圖案化光阻層124作為罩幕,移除狹縫S中由間隙壁118所暴露出的部分閘介電材料層104,而形成閘介電層104a。部分閘介電材料層104的移除方法例如是乾式蝕刻法。In addition, the patterned photoresist layer 124 can be used as a mask to remove part of the gate dielectric material layer 104 exposed by the spacer 118 in the slit S to form the gate dielectric layer 104a. The method for removing the partial gate dielectric material layer 104 is, for example, a dry etching method.

請參照圖2F,可移除圖案化光阻層124。圖案化光阻層124的移除方法例如是乾式剝離法(dry stripping)或濕式剝離法(wet stripping)。Referring to FIG. 2F, the patterned photoresist layer 124 can be removed. The removal method of the patterned photoresist layer 124 is, for example, a dry stripping method or a wet stripping method.

接著,形成多個接觸窗126。每個接觸窗126填入所對應的開口OP1與狹縫S。接觸窗126可電性連接至所對應的摻雜區120。接觸窗126的材料例如是鎢(W)等金屬。接觸窗126的形成方法例如是金屬鑲嵌法(damascene method)。Next, a plurality of contact windows 126 are formed. Each contact window 126 is filled with the corresponding opening OP1 and the slit S. The contact window 126 may be electrically connected to the corresponding doped region 120. The material of the contact window 126 is, for example, metal such as tungsten (W). The method of forming the contact window 126 is, for example, a damascene method.

然後,可在介電層122與接觸窗126上形成導線128。導線128可電性連接至所對應的接觸窗126。導線128的材料例如是鋁(Al)、銅(Cu)或鋁銅合金(AlCu)等金屬。導線128可由沉積製程、微影製程與蝕刻製程所形成。Then, a wire 128 may be formed on the dielectric layer 122 and the contact window 126. The wire 128 may be electrically connected to the corresponding contact window 126. The material of the wire 128 is, for example, metal such as aluminum (Al), copper (Cu), or aluminum copper alloy (AlCu). The wire 128 may be formed by a deposition process, a lithography process, and an etching process.

請參照圖2G,可形成覆蓋介電層122與導線128的介電層130。介電層130的材料例如是氧化矽。介電層130的形成方法例如是化學氣相沉積法。接著,可對介電層130進行平坦化製程。平坦化製程例如是化學機械研磨製程。Referring to FIG. 2G, a dielectric layer 130 covering the dielectric layer 122 and the wires 128 can be formed. The material of the dielectric layer 130 is silicon oxide, for example. The formation method of the dielectric layer 130 is, for example, a chemical vapor deposition method. Then, the dielectric layer 130 may be subjected to a planarization process. The planarization process is, for example, a chemical mechanical polishing process.

請參照圖2H,可在介電層130上形成圖案化光阻層132。圖案化光阻層132可由微影製程所形成。接著,可利用圖案化光阻層132作為罩幕,移除部分介電層130、部分介電層122與部分硬罩幕層112。藉此,可在介電層130、介電層122與硬罩幕層112中形成暴露出閘極106的開口OP2,且可在介電層130中形成暴露出導線128的開口OP3。部分介電層130、部分介電層122與部分硬罩幕層112的移除方法例如是乾式蝕刻法。Referring to FIG. 2H, a patterned photoresist layer 132 may be formed on the dielectric layer 130. The patterned photoresist layer 132 can be formed by a photolithography process. Then, the patterned photoresist layer 132 can be used as a mask to remove part of the dielectric layer 130, part of the dielectric layer 122, and part of the hard mask layer 112. Thereby, an opening OP2 exposing the gate electrode 106 can be formed in the dielectric layer 130, the dielectric layer 122, and the hard mask layer 112, and an opening OP3 exposing the wire 128 can be formed in the dielectric layer 130. The method for removing part of the dielectric layer 130, part of the dielectric layer 122 and part of the hard mask layer 112 is, for example, a dry etching method.

在本實施例中,使用同一個光罩來形成開口OP2與開口OP3,藉此可減少光罩數量,但本發明並不以此為限。在其他實施例中,亦可由不同光罩來分別形成開口OP2與開口OP3。In this embodiment, the same mask is used to form the opening OP2 and the opening OP3, thereby reducing the number of masks, but the invention is not limited to this. In other embodiments, the opening OP2 and the opening OP3 can also be formed by different masks.

請參照圖2I,可移除圖案化光阻層132。圖案化光阻層124的移除方法例如是乾式剝離法或濕式剝離法。Please refer to FIG. 2I, the patterned photoresist layer 132 can be removed. The removal method of the patterned photoresist layer 124 is, for example, a dry peeling method or a wet peeling method.

接著,可在開口OP2中形成電性連接至閘極106的接觸窗134,且可在開口OP3中形成電性連接至導線128的介層窗(via)136。接觸窗134與介層窗136的材料例如是鎢等金屬。接觸窗134與介層窗136的形成方法例如是金屬鑲嵌法。Then, a contact window 134 electrically connected to the gate electrode 106 may be formed in the opening OP2, and a via 136 electrically connected to the wire 128 may be formed in the opening OP3. The material of the contact window 134 and the via 136 is, for example, metal such as tungsten. The method of forming the contact window 134 and the via 136 is, for example, a damascene method.

以下,藉由圖1與圖2I來說明本實施例的電晶體結構10。此外,雖然電晶體結構10的形成方法是以上述方法為例進行說明,但本發明並不以此為限。Hereinafter, the transistor structure 10 of this embodiment will be described with reference to FIGS. 1 and 2I. In addition, although the method for forming the transistor structure 10 is described by taking the above-mentioned method as an example, the present invention is not limited thereto.

請參照圖1與圖2I,電晶體結構10包括基底100、閘極106、多個接觸窗126與多個間隙壁118。電晶體結構10可應用於各種電晶體元件。舉例來說,電晶體結構10可應用於類比電路(analog circuit)的積體電路設計,如電流鏡(current mirror)。閘極106被多個狹縫S分成多個閘極部GP。每個接觸窗126包括彼此相連的上部UP與下部LP。上部UP與下部LP可為一體成型。下部位於狹縫S中。上部UP位於下部LP上且跨越狹縫S。亦即,接觸窗126的上部UP的長度L1可大於狹縫S的寬度W1。長度L1的延伸方向與寬度W1的延伸方向可平行於通道長度CL的延伸方向。間隙壁118分別位於閘極部GP與接觸窗126之間。1 and FIG. 2I, the transistor structure 10 includes a substrate 100, a gate electrode 106, a plurality of contact windows 126 and a plurality of spacers 118. The transistor structure 10 can be applied to various transistor elements. For example, the transistor structure 10 can be applied to an integrated circuit design of an analog circuit, such as a current mirror. The gate 106 is divided into a plurality of gate portions GP by a plurality of slits S. Each contact window 126 includes an upper part UP and a lower part LP connected to each other. The upper part UP and the lower part LP can be integrally formed. The lower part is located in the slit S. The upper part UP is located on the lower part LP and straddles the slit S. That is, the length L1 of the upper portion UP of the contact window 126 may be greater than the width W1 of the slit S. The extending direction of the length L1 and the extending direction of the width W1 may be parallel to the extending direction of the channel length CL. The gap walls 118 are respectively located between the gate portion GP and the contact window 126.

此外,電晶體結構10更可包括閘介電層104a、硬罩幕層112、口袋摻雜區114、輕摻雜汲極區116、摻雜區120、介電層122、導線128、介電層130、接觸窗134、介層窗136中的至少一者。閘介電層104a位於閘極106與基底100之間。硬罩幕層112位於閘極106上。口袋摻雜區114位於閘極106兩側下方的基底100中。輕摻雜汲極區116位於間隙壁118下方的基底100中。摻雜區120分別位於狹縫S內由間隙壁118所暴露出的基底100中。介電層122位於硬罩幕層112上。接觸窗126的上部UP可位於介電層122中。導線128電性連接至接觸窗126。介電層130覆蓋介電層122與導線128。接觸窗134位於介電層130、介電層122與硬罩幕層112中。接觸窗134電性連接至閘極106。介層窗136位於介電層130中。介層窗136電性連接至導線128。In addition, the transistor structure 10 may further include a gate dielectric layer 104a, a hard mask layer 112, a pocket doped region 114, a lightly doped drain region 116, a doped region 120, a dielectric layer 122, a wire 128, a dielectric At least one of the layer 130, the contact window 134, and the via 136. The gate dielectric layer 104 a is located between the gate electrode 106 and the substrate 100. The hard mask layer 112 is located on the gate 106. The pocket doped regions 114 are located in the substrate 100 below both sides of the gate 106. The lightly doped drain region 116 is located in the substrate 100 under the spacer 118. The doped regions 120 are respectively located in the substrate 100 exposed by the spacer 118 in the slit S. The dielectric layer 122 is located on the hard mask layer 112. The upper part UP of the contact window 126 may be located in the dielectric layer 122. The wire 128 is electrically connected to the contact window 126. The dielectric layer 130 covers the dielectric layer 122 and the wires 128. The contact window 134 is located in the dielectric layer 130, the dielectric layer 122 and the hard mask layer 112. The contact window 134 is electrically connected to the gate electrode 106. The via 136 is located in the dielectric layer 130. The via 136 is electrically connected to the wire 128.

此外,電晶體結構10中的各構件的材料、設置方式、形成方法與功效已於上述實施例進行詳盡地說明,於此不再說明。In addition, the materials, arrangement methods, formation methods and effects of the components in the transistor structure 10 have been described in detail in the above-mentioned embodiments, and will not be described here.

基於上述實施例可知,在電晶體結構10及其製造方法中,由於閘極106被多個狹縫S分成多個閘極部GP,且接觸窗126是藉由狹縫S中的間隙壁118進行自行對準而形成的自行對準接觸窗(SAC),因此可藉由狹縫S中的間隙壁118來固定閘極部GP兩側的接觸窗126與閘極部GP之間的距離D1。藉此,可防止電晶體元件之間的汲極飽和電流(Idsat)產生不匹配的問題,進而提升電晶體元件的電性表現。舉例來說,在閘極部GP兩側的接觸窗126與閘極部GP之間的距離D1需要相等的情況下,可以避免受到微影製程的重疊偏移的影響,而使得閘極部GP兩側的接觸窗126與閘極部GP之間的距離相等。Based on the above embodiment, in the transistor structure 10 and the manufacturing method thereof, the gate 106 is divided into a plurality of gate portions GP by a plurality of slits S, and the contact window 126 is formed by the gap wall 118 in the slit S. A self-aligned contact window (SAC) formed by self-alignment, so the distance D1 between the contact window 126 on both sides of the gate portion GP and the gate portion GP can be fixed by the spacer 118 in the slit S . In this way, the problem of mismatch between the drain saturation current (Idsat) between the transistor elements can be prevented, and the electrical performance of the transistor elements can be improved. For example, when the distance D1 between the contact window 126 on both sides of the gate part GP and the gate part GP needs to be equal, the influence of the overlap offset of the lithography process can be avoided, so that the gate part GP The distance between the contact window 126 on both sides and the gate portion GP is equal.

此外,可藉由狹縫S及/或間隙壁118來固定形成在基底100中的摻雜區(如,摻雜區120或輕摻雜汲極區116)的位置,因此有助於固定上述摻雜區與閘極106之間的距離,進而提升電晶體元件的電性表現。In addition, the position of the doped region (for example, the doped region 120 or the lightly doped drain region 116) formed in the substrate 100 can be fixed by the slit S and/or the spacer 118, thereby helping to fix the aforementioned The distance between the doped region and the gate 106 further improves the electrical performance of the transistor element.

另外,由於狹縫S的尺寸會影響口袋摻雜區114的植入量,因此可藉由調整狹縫S的尺寸來形成具有不同臨界電壓(Vt)的電晶體元件,進而可省掉許多用於調整臨界電壓的光罩。In addition, since the size of the slit S affects the implantation amount of the pocket doped region 114, the size of the slit S can be adjusted to form transistor elements with different threshold voltages (Vt), which can save a lot of use. For adjusting the threshold voltage of the mask.

圖3為本發明一實施例的電流鏡結構的上視圖。圖3中的電流鏡結構20沿II-II’剖面線的剖面圖可為如圖2I所示的剖面圖。在圖3的上視圖中,為了清楚說明各構件之間的關係,因此省略圖2I的剖面圖中的部分構件。FIG. 3 is a top view of a current mirror structure according to an embodiment of the invention. The cross-sectional view of the current mirror structure 20 in FIG. 3 along the section line II-II' may be the cross-sectional view as shown in FIG. 2I. In the top view of FIG. 3, in order to clearly illustrate the relationship between the components, some of the components in the cross-sectional view of FIG. 2I are omitted.

請參照圖1A、圖2I與圖3,圖1A與圖2I的電晶體結構10可應用於圖3的電流鏡結構20中。圖3的電流鏡結構20與圖1A的電晶體結構10的差異如下。電流鏡結構20與電晶體結構10的狹縫S的數量不同。此外,在圖3的電流鏡結構20中,相鄰兩個閘極部GP的相鄰兩個第一端E1彼此相連,且相鄰兩個閘極部GP的相鄰兩個第二端E2彼此相連,但本發明並不以此為限。在另一些實施例中,電流鏡結構20的相鄰兩個閘極部GP可僅藉由相鄰兩個第一端E1彼此相連或僅藉由相鄰兩個第二端E2彼此相連。在另一些實施例中,電流鏡結構20的相鄰兩個閘極部GP的相鄰兩個第一端E1可互不相連,且電流鏡結構20的相鄰兩個閘極部GP的相鄰兩個第二端E2可互不相連,而使得相鄰兩個閘極部GP可彼此分離。另外,電流鏡結構20更可包括汲極線DL1、汲極線DL2與源極線SL。汲極線DL1、汲極線DL2與源極線SL可分別經由所對應的接觸窗126電性連接至所對應的摻雜區120(圖2I)。Please refer to FIG. 1A, FIG. 2I and FIG. 3, the transistor structure 10 of FIG. 1A and FIG. 2I can be applied to the current mirror structure 20 of FIG. The difference between the current mirror structure 20 of FIG. 3 and the transistor structure 10 of FIG. 1A is as follows. The number of slits S of the current mirror structure 20 and the transistor structure 10 are different. In addition, in the current mirror structure 20 of FIG. 3, two adjacent first ends E1 of two adjacent gate portions GP are connected to each other, and two adjacent second ends E2 of two adjacent gate portions GP are connected to each other. Are connected to each other, but the present invention is not limited to this. In other embodiments, two adjacent gate portions GP of the current mirror structure 20 may be connected to each other only through two adjacent first ends E1 or only through two adjacent second ends E2. In other embodiments, two adjacent first ends E1 of two adjacent gate portions GP of the current mirror structure 20 may not be connected to each other, and the phases of two adjacent gate portions GP of the current mirror structure 20 The two adjacent second ends E2 can be disconnected from each other, so that the two adjacent gate portions GP can be separated from each other. In addition, the current mirror structure 20 may further include a drain line DL1, a drain line DL2, and a source line SL. The drain line DL1, the drain line DL2, and the source line SL can be respectively electrically connected to the corresponding doped region 120 through the corresponding contact window 126 (FIG. 2I).

綜上所述,在上述實施例的電晶體結構及其製造方法中,由於接觸窗是自行對準接觸窗(SAC),因此可固定閘極部兩側的接觸窗與閘極部之間的距離。藉此,可防止電晶體元件之間產生不匹配的問題,進而提升電晶體元件的電性表現。此外,可藉由狹縫及/或間隙壁來固定形成在基底中的摻雜區的位置,因此有助於固定上述摻雜區與閘極之間的距離,進而提升電晶體元件的電性表現。另外,可藉由調整狹縫的尺寸來形成具有不同臨界電壓的電晶體元件,進而可省掉許多用於調整臨界電壓的光罩。In summary, in the transistor structure and manufacturing method of the foregoing embodiment, since the contact window is a self-aligned contact window (SAC), the gap between the contact window on both sides of the gate part and the gate part can be fixed. distance. In this way, the problem of mismatch between the transistor elements can be prevented, and the electrical performance of the transistor elements can be improved. In addition, the position of the doped region formed in the substrate can be fixed by slits and/or spacers, thereby helping to fix the distance between the above-mentioned doped region and the gate electrode, thereby improving the electrical properties of the transistor element Performance. In addition, the size of the slits can be adjusted to form transistor elements with different threshold voltages, so that many photomasks for adjusting threshold voltages can be omitted.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The protection scope of the present invention shall be subject to those defined by the attached patent application scope.

10:電晶體結構10: Transistor structure

20:電流鏡結構20: Current mirror structure

100:基底100: base

102:隔離結構102: Isolation structure

104:閘介電材料層104: gate dielectric material layer

104a:閘介電層104a: Gate dielectric layer

106:閘極106: Gate

108,110:導體層108, 110: Conductor layer

112:硬罩幕層112: hard mask layer

114:口袋摻雜區114: pocket doped area

116:輕摻雜汲極區116: Lightly doped drain region

118:間隙壁118: Clearance Wall

120:摻雜區120: doped area

122,130:介電層122, 130: Dielectric layer

124,132:圖案化光阻層124, 132: Patterned photoresist layer

126,134:接觸窗126,134: Contact window

128:導線128: Wire

136:介層窗136: Interlayer window

AA:主動區AA: active area

CL:通道長度CL: Channel length

D1:距離D1: distance

E1:第一端E1: first end

E2:第二端E2: second end

GP:閘極部GP: Gate

L1:長度L1: length

LP:下部LP: Lower

OP1,OP2,OP3:開口OP1, OP2, OP3: opening

S:狹縫S: slit

UP:上部UP: Upper

W1:寬度W1: width

圖1A為本發明一實施例的電晶體結構的上視圖。 圖1B與圖1C為本發明其他實施例的電晶體結構的上視圖。 圖2A至圖2I為沿圖1A中的I-I’剖面線的電晶體結構的製造流程剖面圖。 圖3為本發明一實施例的電流鏡結構的上視圖。 FIG. 1A is a top view of a transistor structure according to an embodiment of the invention. 1B and 1C are top views of transistor structures according to other embodiments of the present invention. 2A to 2I are cross-sectional views of the manufacturing process of the transistor structure along the section line I-I' in FIG. 1A. FIG. 3 is a top view of a current mirror structure according to an embodiment of the invention.

10:電晶體結構 10: Transistor structure

100:基底 100: base

104a:閘介電層 104a: Gate dielectric layer

106:閘極 106: Gate

108,110:導體層 108, 110: Conductor layer

112:硬罩幕層 112: hard mask layer

114:口袋摻雜區 114: pocket doped area

116:輕摻雜汲極區 116: Lightly doped drain region

118:間隙壁 118: Clearance Wall

120:摻雜區 120: doped area

122,130:介電層 122, 130: Dielectric layer

126,134:接觸窗 126,134: Contact window

128:導線 128: Wire

136:介層窗 136: Interlayer window

CL:通道長度 CL: Channel length

D1:距離 D1: distance

GP:閘極部 GP: Gate

L1:長度 L1: length

LP:下部 LP: Lower

OP1,OP2,OP3:開口 OP1, OP2, OP3: opening

S:狹縫 S: slit

UP:上部 UP: Upper

W1:寬度 W1: width

Claims (9)

一種電晶體結構,包括:基底;閘極,被多個狹縫分成多個閘極部,其中每個所述閘極部具有第一端與第二端,相鄰兩個所述閘極部的相鄰兩個所述第一端彼此相連,且相鄰兩個所述閘極部為一體成型;多個接觸窗,其中每個所述接觸窗包括彼此相連的上部與下部,所述下部位於所述狹縫中,所述上部位於所述下部上且跨越所述狹縫;以及多個間隙壁,分別位於多個所述閘極部與多個所述接觸窗之間。 A transistor structure, comprising: a substrate; a gate, divided into a plurality of gate parts by a plurality of slits, wherein each of the gate parts has a first end and a second end, and two adjacent gate parts are adjacent to each other The two adjacent first ends of the two adjacent ones are connected to each other, and the two adjacent gate portions are integrally formed; a plurality of contact windows, wherein each of the contact windows includes an upper part and a lower part connected to each other, the lower part Located in the slit, the upper part is located on the lower part and spans the slit; and a plurality of gap walls are respectively located between the plurality of gate portions and the plurality of contact windows. 一種電晶體結構,包括:基底;閘極,被多個狹縫分成多個閘極部,其中每個所述閘極部具有第一端與第二端,相鄰兩個所述閘極部的相鄰兩個所述第一端彼此相連,相鄰兩個所述閘極部的相鄰兩個所述第二端彼此相連,且相鄰兩個所述閘極部為一體成型;多個接觸窗,其中每個所述接觸窗包括彼此相連的上部與下部,所述下部位於所述狹縫中,所述上部位於所述下部上且跨越所述狹縫;以及多個間隙壁,分別位於多個所述閘極部與多個所述接觸窗之間。 A transistor structure, comprising: a substrate; a gate, divided into a plurality of gate parts by a plurality of slits, wherein each of the gate parts has a first end and a second end, and two adjacent gate parts are adjacent to each other Two adjacent first ends of two adjacent gate portions are connected to each other, two adjacent second ends of two adjacent gate portions are connected to each other, and two adjacent gate portions are integrally formed; more Contact windows, wherein each of the contact windows includes an upper part and a lower part connected to each other, the lower part is located in the slit, the upper part is located on the lower part and spans the slit; and a plurality of gap walls, They are respectively located between the plurality of gate portions and the plurality of contact windows. 如請求項1或2所述的電晶體結構,更包括:多個摻雜區,分別位於多個所述狹縫內由多個所述間隙壁所暴露出的所述基底中。 The transistor structure according to claim 1 or 2, further comprising: a plurality of doped regions, respectively located in the substrate exposed by the plurality of spacers in the plurality of slits. 如請求項1或2所述的電晶體結構,其應用於電流鏡結構中。 The transistor structure according to claim 1 or 2, which is applied to a current mirror structure. 一種電晶體結構的製造方法,包括:提供基底;在基底上形成閘極,其中所述閘極被多個狹縫分成多個閘極部,其中每個所述閘極部具有第一端與第二端,相鄰兩個所述閘極部的相鄰兩個所述第一端彼此相連,且相鄰兩個所述閘極部為一體成型;在多個所述狹縫中形成多個間隙壁,其中多個所述間隙壁分別位於多個所述閘極部的側壁上;在所述閘極上形成介電層,其中所述介電層填入多個所述狹縫且覆蓋多個所述間隙壁;對所述介電層進行圖案化製程,以移除多個所述狹縫中的所述介電層,且在所述介電層中形成多個第一開口,其中每個所述第一開口跨越所對應的所述狹縫;以及形成多個第一接觸窗,其中每個所述第一接觸窗填入所對應的所述第一開口與所述狹縫。 A method for manufacturing a transistor structure includes: providing a substrate; forming a gate on the substrate, wherein the gate is divided into a plurality of gate portions by a plurality of slits, wherein each of the gate portions has a first end and At the second end, two adjacent first ends of two adjacent gate parts are connected to each other, and two adjacent gate parts are integrally formed; A spacer, wherein a plurality of the spacers are respectively located on the sidewalls of a plurality of the gate portions; a dielectric layer is formed on the gate, wherein the dielectric layer fills the plurality of slits and covers A plurality of the spacers; performing a patterning process on the dielectric layer to remove the dielectric layer in the plurality of slits, and a plurality of first openings are formed in the dielectric layer, Wherein each of the first openings spans the corresponding slit; and a plurality of first contact windows are formed, wherein each of the first contact windows is filled with the corresponding first opening and the slit . 一種電晶體結構的製造方法,包括:提供基底; 在基底上形成閘極,其中所述閘極被多個狹縫分成多個閘極部,其中每個所述閘極部具有第一端與第二端,相鄰兩個所述閘極部的相鄰兩個所述第一端彼此相連,相鄰兩個所述閘極部的相鄰兩個所述第二端彼此相連,且相鄰兩個所述閘極部為一體成型;在多個所述狹縫中形成多個間隙壁,其中多個所述間隙壁分別位於多個所述閘極部的側壁上;在所述閘極上形成介電層,其中所述介電層填入多個所述狹縫且覆蓋多個所述間隙壁;對所述介電層進行圖案化製程,以移除多個所述狹縫中的所述介電層,且在所述介電層中形成多個第一開口,其中每個所述第一開口跨越所對應的所述狹縫;以及形成多個第一接觸窗,其中每個所述第一接觸窗填入所對應的所述第一開口與所述狹縫。 A method for manufacturing a transistor structure includes: providing a substrate; A gate is formed on the substrate, wherein the gate is divided into a plurality of gate parts by a plurality of slits, wherein each of the gate parts has a first end and a second end, and two adjacent gate parts are adjacent to each other. Two adjacent first ends of two adjacent gate parts are connected to each other, two adjacent second ends of two adjacent gate parts are connected to each other, and two adjacent gate parts are integrally formed; A plurality of spacers are formed in the plurality of slits, wherein the plurality of spacers are respectively located on the sidewalls of the plurality of gate portions; a dielectric layer is formed on the gate, wherein the dielectric layer is filled Insert a plurality of the slits and cover a plurality of the spacers; perform a patterning process on the dielectric layer to remove the dielectric layer in the plurality of slits, and in the dielectric A plurality of first openings are formed in the layer, wherein each of the first openings spans the corresponding slit; and a plurality of first contact windows are formed, wherein each of the first contact windows is filled with a corresponding The first opening and the slit. 如請求項5或6所述的電晶體結構的製造方法,更包括:分別在多個所述狹縫內由多個所述間隙壁所暴露出的所述基底中形成摻雜區。 The manufacturing method of the transistor structure according to claim 5 or 6, further comprising: forming a doped region in the substrate exposed by the plurality of spacers in the plurality of slits, respectively. 如請求項5或6所述的電晶體結構的製造方法,更包括:在形成所述閘極之前,在所述基底上形成閘介電材料層;以及在對所述介電層進行圖案化製程之後,移除多個所述狹縫中由多個所述間隙壁所暴露出的部分所述閘介電材料層,而形成閘介電層。 The manufacturing method of the transistor structure according to claim 5 or 6, further comprising: forming a gate dielectric material layer on the substrate before forming the gate; and patterning the dielectric layer After the manufacturing process, a portion of the gate dielectric material layer exposed by the plurality of spacers in the plurality of slits is removed to form a gate dielectric layer. 如請求項5或6所述的電晶體結構的製造方法,更包括:在形成多個所述第一接觸窗之後,在所述介電層中形成暴露出所述閘極的第二開口;以及在所述第二開口中形成電性連接至所述閘極的第二接觸窗。 The manufacturing method of the transistor structure according to claim 5 or 6, further comprising: forming a second opening in the dielectric layer that exposes the gate electrode after forming a plurality of the first contact windows; And a second contact window electrically connected to the gate is formed in the second opening.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030075734A1 (en) * 2001-10-19 2003-04-24 Yoon-Soo Chun Methods of manufacturing a semiconductor device having increased gaps between gates and semiconductor devices manufactured thereby
WO2014181819A1 (en) * 2013-05-10 2014-11-13 ピーエスフォー ルクスコ エスエイアールエル Semiconductor device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030075734A1 (en) * 2001-10-19 2003-04-24 Yoon-Soo Chun Methods of manufacturing a semiconductor device having increased gaps between gates and semiconductor devices manufactured thereby
WO2014181819A1 (en) * 2013-05-10 2014-11-13 ピーエスフォー ルクスコ エスエイアールエル Semiconductor device

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