TWI734685B - Double loop stitch sewing machine with thread fray prevention device - Google Patents
Double loop stitch sewing machine with thread fray prevention device Download PDFInfo
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- 238000009958 sewing Methods 0.000 title claims abstract description 244
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
- D05B1/08—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both for making multi-thread seams
- D05B1/10—Double chain-stitch seams
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B63/00—Devices associated with the loop-taker thread, e.g. for tensioning
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Abstract
本發明除了具備用於執行自連之防綻線裝置之外,還具備彎針線回拉力賦予裝置,該彎針線回拉力賦予裝置於自連後之彎針之進入動作時,鉤掛跨及且位於彎針線供給源裝置與彎針之間的彎針線部分且向側方移動,藉此,使彎針線部分彎折且向供給至彎針之彎針線賦予朝向彎針線供給源裝置側之回拉力。藉此,提供一種利用自連實現防綻線效果,不會使自連後之彎針線之切斷處理及切斷後之彎針線之保持發生不良狀況,能如既定般確實地以良好外觀進行下一縫製的附綻線防止裝置之雙環縫合縫紉機。 In addition to the fray prevention device for performing self-connection, the present invention also has a looper thread return tension imparting device. The looper thread portion located between the looper thread supply source device and the looper moves sideways, thereby bending the looper thread portion and applying a pulling force toward the looper thread supply source device to the looper thread supplied to the looper . Thereby, it is provided that the use of self-connecting to achieve the effect of preventing fraying will not cause the cutting process of the looper thread after the self-connecting and the retention of the looper thread after the cutting to occur, and it can be performed reliably with a good appearance as intended. A sewn double loop sewing machine with fray prevention device.
Description
本發明主要關於一種附有線跡綻線防止裝置之雙環縫合縫紉機,其使用以橫筒形為代表之雙環縫合縫紉機,藉由針線與彎針線形成雙環縫合之線跡,從而防止於該雙環縫合之線跡之縫紉終端部分產生綻線。 The present invention mainly relates to a double-loop stitch sewing machine with a thread fraying prevention device, which uses a double-loop stitch sewing machine represented by a horizontal cylindrical shape. The stitches of the double-loop stitch are formed by needle thread and looper thread, thereby preventing stitches in the double loop. Frays occur in the sewing terminal part of the stitch.
一般的橫筒形等雙環縫合縫紉機具備保持針線且上升及下降之針、及保持彎針線且於與前述針之上下運動路徑大致正交之方向進行進退動作的彎針,前述針藉由前述彎針之進入動作捕捉形成於針板下方之針線線環,藉由該彎針所保持之彎針線使前述針線互連,藉由反復進行前述動作而於縫製縫料上形成雙環縫合之線跡。 A general double-loop stitch sewing machine such as a horizontal cylinder has a needle that holds the needle thread and rises and falls, and a looper that holds the looper thread and advances and retreats in a direction substantially orthogonal to the upward and downward movement path of the needle. The entry motion of the needle captures the needle thread loop formed under the needle plate, and the looper thread held by the looper connects the above-mentioned needle thread, and repeats the above-mentioned actions to form a double-loop suture stitch on the sewing material.
藉由雙環縫合縫紉機形成之一般的雙環縫合之線跡之構造如圖27所示,具有當縫紉結束時被切斷之彎針線10之端部10a被拉伸於圖27中之箭頭所示方向時,該彎針線10自針線20a、20b所形成之最後的針線線環20a2、20b2脫散,該脫散容易向縫紉起始側波及移行,其結果,線跡M整體產生綻線。
The structure of a general double-loop stitch formed by a double-loop stitch sewing machine is shown in Figure 27, with the
為了防止上述由雙環縫合縫紉機形成之線跡特有的綻線問題,本申請人成功地開發了如日本特開2011-206527號公報及特開2013-6009號公報所示附防綻線裝置之雙環縫合縫紉機(以下,將其稱為本申請人之先前技術)。 In order to prevent the fraying problem specific to the stitches formed by the double loop stitch sewing machine, the applicant has successfully developed a double loop with a fray prevention device as shown in Japanese Unexamined Patent Publication No. 2011-206527 and Unexamined Patent Publication No. 2013-6009 Sewing sewing machine (hereinafter referred to as the applicant's prior art).
上述本申請人之先前技術即雙環縫合縫紉機之防綻線裝置如圖28及圖29所示具備:針2a、2b,其保持針線20a、20b(參照本發明之實施形態中說明之圖17~圖23)且相對於設定於針板12之大致中央處且於左右方向隔開間隔的落針位置A、A上下活動(參照本發明之實施形態中說明之圖17~圖23);彎針1,其能保持彎針線10且於落針位置A、A之排列方向進行進退動作,當進入時捕捉形成於針板12下之針線線環20a2、20b2(參照本發明之實施形態中說明之圖17~圖23);掛線鉤3,其彎曲成圓弧狀,能相對於彎針1進行接近及相離動作,能於如圖28所示遠離彎針1之待機位置與如圖29所示接近彎針1之掛線位置之間、以上下方向之支軸30為中心而於與針板12大致平行之面內搖擺;彎針線保持體6,其彎曲成圓弧狀,藉由固定螺絲60固定於該掛線鉤3之中途部上表面且與掛線鉤3一體搖擺;線操作氣缸32,其驅動前述掛線鉤3及彎針線保持體6於前述待機位置與掛線位置搖擺;搖擺桿9及止動桿4,其配置於較掛線鉤3遠離針板12之位置,且支撐於針板台11之上表面且於與針板12大致平行之面內以上下方向之支軸90為中心搖擺,以使掛線鉤3於掛線位置所捕捉之針線線環20a2、20b2保持於掛線位置與待機位置之間的保持位置;止動氣缸42,其驅動止動桿4自卡合於搖擺桿9之一部分之卡合位置向離開該卡合位置之退避位置搖擺;連結棒35,其連動連結前述掛線鉤3與搖擺桿9;復位彈簧91,其配置於連結棒35與位於線操作氣缸32左側且向前方突出之彈簧鉤掛部95之間;及控制部8,其當常規之縫製結束後選擇性地對前述線操作氣缸32及止動氣缸42進行動作控制,使由掛線鉤3之前端之鉤部3b於掛線位置捕捉之一方之針線線環20b2保持於前述保持位置,且使彎針線
保持體6之前端之線承接部6a於鉤部3b之前方位於彎針1之上側,維持該狀態而進行至少1針量之縫製動作(參照本發明之實施形態中說明之圖15)。
As shown in Figure 28 and Figure 29, the applicant’s prior art, the fray prevention device of the double loop stitch sewing machine, is equipped with
再者,本申請人之先前技術即雙環縫合縫紉機之防綻線裝置中,針板台11係構成為於左右方向較長之一體物件,但本發明之實施形態中,以針板台11為左右分割為兩部分之構成者進行說明。除此以外,對於與後述之本發明之實施形態中說明之雙環縫合縫紉機之防綻線裝置中的構成構件及構成部位相同或對應的構成構件及構成部位,標注與本發明之實施形態之防綻線裝置中說明之符號相同的符號,且省略其等之詳細說明。 Furthermore, in the applicant’s prior art, namely the fray prevention device for a double-loop stitch sewing machine, the needle plate table 11 is configured as a one-piece object that is longer in the left and right direction. However, in the embodiment of the present invention, the needle plate table 11 is used as The left and right parts are divided into two parts for explanation. In addition, the constituent members and constituent parts that are the same as or corresponding to the constituent members and constituent parts of the fray prevention device of the double loop stitch sewing machine explained in the embodiment of the present invention described later are marked with the constituent members and constituent parts of the embodiment of the present invention. The symbols described in the fraying device have the same symbols, and detailed descriptions thereof are omitted.
根據上述本申請人之先前技術即防綻線裝置,當常規之縫製結束後,透過控制部8控制掛線鉤3、彎針線保持體6、止動桿4及搖擺桿9之各動作而進行如上所述之1針量之縫製動作,藉此,如圖30所示,彎針線10穿過雙環縫合之線跡M最後形成於縫製縫料之背面的右側(圖30中之左側)之最後的針線線環20b2內,於進行用於防綻線之1針量之縫製時脫散於縫製縫料之背面側的針線20b前方折回,且於穿過右側最後的針線線環20b2內之位置被切斷,其結果,藉由針線20b與彎針線10,形成如圖所示之繩結狀之互連。另一方面,進行1針量之縫製時自縫製縫料之背面側之左側(圖30中之右側)穿出的針線20a穿過常規縫製時最後形成於縫製縫料背面的最後的針線線環20a2內,將該最後的針線線環20a2自連。藉此,藉由左側之自連部與右側之繩結狀互連的加乘作用,即便對彎針線10作用有任一方向之力,亦能防止於雙環縫合之線跡M產生特有的綻線。
According to the applicant’s prior art, the fray prevention device, when the conventional sewing is finished, the control unit 8 controls the
如上所述,根據本申請人之先前技術即附綻線防止裝置之雙環縫合縫紉機,於結束常規之縫製之後連續地進行如上所述之用於防綻線 的1針量之縫製動作,藉此,能有效防止雙環縫合之線跡產生特有的綻線。故縫製結束後無須進行加固針縫等防綻線專用之其他步驟作業,能提高依序連續生產大量縫製品時之縫製作業效率。然而,於本申請人已成功開發之作為先前技術的雙環縫合縫紉機中,根據線之種類或線之緊固等之調整,有時會因用於進行自連之防綻線動作而令彎針線產生鬆弛。其結果,存在縫紉結束時切線裝置對彎針線之切斷及切斷後之彎針線端部之保持產生不良狀況,使下一縫製處理無法按照既定進行之問題。以下,對此點進行詳細敘述。 As mentioned above, according to the applicant’s prior art, the double loop stitch sewing machine with fray prevention device, the above-mentioned fray prevention is continuously performed after the conventional sewing is finished. The sewing action of 1 stitch amount can effectively prevent the unique fraying of the stitches of double loop stitching. Therefore, there is no need to carry out other special operations such as reinforcement stitching after sewing, which can improve the efficiency of the sewing industry when a large number of sewing products are sequentially produced. However, in the prior art double-loop stitch sewing machine that the applicant has successfully developed, depending on the type of thread or the adjustment of the thread’s tightening, sometimes the looper thread is used for self-linking to prevent fraying. Create slack. As a result, there is a problem that the thread trimming device cuts the looper thread at the end of sewing and holds the end of the looper thread after the cut has a problem, which prevents the next sewing process from proceeding as planned. Hereinafter, this point will be described in detail.
於本申請人之先前技術即雙環縫合縫紉機中,為了利用自連獲得防綻線效果,如本發明之實施形態之圖18及圖19中所說明般,當結束常規縫製後,不可缺少使掛線鉤3相對於彎針1進行接近動作而使針線線環20a2保持於較針之下降位置靠彎針1之進入端側,且使彎針線保持體6相對於彎針1進行接近動作且藉由該彎針線保持體6之前端之彎針線承接部6a使自縫製縫料延伸之彎針線10保持於左側之落針位置之動作。根據上述線之種類或線之緊固等之調整,有無法除去因此種為了利用自連獲得防綻線效果而不可缺少之動作產生的彎針線10之鬆弛之情況。
In the applicant’s prior art, the double-loop stitch sewing machine, in order to use self-connection to obtain the fray prevention effect, as illustrated in Figure 18 and Figure 19 of the embodiment of the present invention, when the conventional sewing is finished, it is indispensable to hang The
而且,若彎針線10產生鬆弛,則如圖31所示,當伴隨針之上升而使位於彎針1後側(圖31中之近前側)之針線20a、20b如箭頭d所示向下方移動時,有彎針線10滑接於針線20a、20b且捲入至彎針1下方之狀況。此種狀態下,即便切線裝置5作動,且如圖32所示,可動切刀50自接近前述彎針1之朝左前方之進入位置向靠落針位置之另一側(左側)之外部位置於箭頭x方向進行往行驅動移動,可動切刀50前端側之彎針線
捕捉部50a亦無法順利地鉤掛跨及彎針1之前端附近與縫製縫料W之背面側之間的彎針線10,不僅如此,還將使彎針線10與針線20a、20b一同鉤掛於可動切刀50之針線捕捉部50b而被切斷。被切斷之針線20a、20b如通常般藉由針線挑去機構等被向針板12上方挑起,而被切斷之彎針線10相對於彎針1前端之線孔成為自由狀態。
Furthermore, if the
其結果,根據下一縫製時殘留於彎針1前端之線孔的彎針線10之長度,存在彎針線10會自彎針1之前端線孔脫散,無法形成線跡,即便能形成線跡亦會於縫紉起始部殘留較長之彎針線10從而使縫製物之品質、外觀惡化的問題(課題)。
As a result, depending on the length of the
本發明係鑒於上述各種情況而完成,其目的在於提供一種能利用自連獲得防綻線效果、且不會使自連後之彎針線之切斷處理及切斷後之彎針線之保持產生不良狀況、能使下一縫製按既定般確實地、且外觀良好地進行的附綻線防止裝置之雙環縫合縫紉機。 The present invention has been completed in view of the above-mentioned various circumstances, and its purpose is to provide a method that can use self-connection to obtain a fray prevention effect without causing problems in the cutting process of the hook thread after the self-connection and the retention of the hook thread after the cutting. , Double loop stitch sewing machine with fray prevention device that can make the next stitching as scheduled and with good appearance.
為了達成上述目的,本發明之附綻線防止裝置之雙環縫合縫紉機中,該雙環縫合縫紉機具備:針,其保持針線且上下活動;及彎針,其保持彎針線且能於與前述針之上下活動路徑大致正交之方向進退動作,且於進入動作時前述針捕捉形成於針板下之針線線環;利用該彎針所保持之彎針線使藉由前述彎針之進入動作捕捉之前述針線線環互連,藉此於縫製縫料上形成雙環縫合之線跡;該附有線跡綻線防止裝置之雙環縫合縫紉機具備:針線保持機構,其能相對於前述彎針進行接近及相離動作,於接近動作時使前述彎針所捕捉之針線線環保持於較前述針之下降位置靠前述 彎針之進入端側;彎針線保持機構,其能相對於前述彎針進行接近及相離動作,於接近動作時使自前述彎針延伸至縫製縫料之彎針線保持於較前述針之下降位置靠前側或後側;及控制部,其以與前述針及彎針之動作、以及前述縫製縫料之送料動作相關聯地方式進行前述針線保持機構及前述彎針線保持機構之接近、相離動作之控制;該控制部於將前述彎針設於進入位置、將前述針設於上升位置而完成常規縫製後,使前述針線保持機構及前述彎針線保持機構進行接近動作而使前述針線線環保持於較前述針之下降位置靠前述彎針之進入端側的位置、且使彎針線保持於較前述針之下降位置靠前側或後側的位置,維持該狀態直至前述針穿過前述彎針所捕捉之針線線環而下降為止,其後,解除前述針線線環之前述位置保持,配合前述針之下降及上升、前述彎針之進退動作、及前述縫製縫料之送料動作而執行包括前述針穿過前述針線線環而下降之動作在內的至少1針量之縫製動作,藉此,利用前述針所保持之針線使前述彎針所保持之針線線環自連從而防止線跡綻線;該附有線跡綻線防止裝置之雙環縫合縫紉機具備:彎針線回拉力賦予裝置,其於前述自連後之前述彎針之進入動作時,鉤掛跨及且位於彎針線供給源裝置與前述彎針之間的彎針線部分且向側方移動,藉此,使前述彎針線部分彎折且向供給至前述彎針之彎針線部分賦予朝向前述彎針線供給源裝置側的回拉力,並且該附有線跡綻線防止裝置之雙環縫合縫紉機於前述彎針線供給源裝置與前述彎針之間,設有導引跨及且位於兩者間的彎針線部分以大致直線狀進行移動的至少2個彎針線導引件,前述彎針線回拉力賦予裝置係由搖擺臂、彎針線鉤掛部及致動器構成,該搖擺臂能以靠近前述彎針線供給源裝置之位置為支點軸於水平或大 致水平面往復搖擺於對向於前述彎針線導引件之位置與使彎針線部分彎折之側方位置,該彎針線鉤掛部安裝於該搖擺臂之前端部且鉤掛於前述2個彎針線導引件中之靠前述彎針線供給源裝置側之彎針線導引件的彎針線部分,該致動器驅動前述搖擺臂在前述兩個位置間往復搖擺。 In order to achieve the above-mentioned object, in the double-loop stitch sewing machine with fray prevention device of the present invention, the double-loop stitch sewing machine includes: a needle that holds the needle thread and moves up and down; and a looper that holds the looper thread and can move up and down with the aforementioned needle The movement path is approximately orthogonal to the forward and retreat movement, and the needle captures the needle thread loop formed under the needle plate when entering the movement; the looper thread held by the looper is used to capture the needle thread captured by the entry motion of the looper The thread loops are interconnected to form double loop stitches on the sewing material; the double loop stitch sewing machine with thread trace fray prevention device is equipped with a needle thread holding mechanism that can approach and move away from the aforementioned curved needle , Keep the needle thread loop captured by the looper needle closer to the lower position of the needle when approaching The entering end side of the looper needle; looper thread holding mechanism, which can approach and move away from the looper needle, when approaching, the looper thread extending from the looper needle to the sewing material is kept lower than the previous needle The position is on the front or rear side; and the control part, which performs the approach and phase of the needle thread holding mechanism and the looper thread holding mechanism in association with the movement of the needle and the looper, and the feeding action of the sewing material. The control of the departure action; the control part sets the looper in the entering position and the needle in the ascending position to complete the conventional sewing, and then makes the needle thread holding mechanism and the looper thread holding mechanism approach the needle thread The loop is maintained at a position closer to the entry end side of the looper than the lowered position of the needle, and the looper thread is maintained at a position on the front or back side of the lowered position of the needle, and this state is maintained until the needle passes through the foregoing Until the needle thread loop caught by the looper descends, after that, the aforementioned position retention of the needle thread loop is released, and it is executed in conjunction with the lowering and raising of the needle, the advance and retreat motion of the looper, and the feeding motion of the sewing material. A sewing operation of at least 1 stitch including the movement of the needle passing through the needle thread loop and descending, whereby the needle thread held by the needle is used to make the needle thread loop held by the looper self-connect to prevent stitches Fraying; the double loop stitch sewing machine with thread fraying prevention device is equipped with a looper thread pull-back force imparting device, which is hooked across and located at the looper thread supply source device when the looper needle enters after the self-connection The looper thread portion between the looper and the looper moves laterally, thereby bending the looper thread portion and applying a pulling force toward the looper thread supply source device to the looper thread portion supplied to the looper, And the double loop stitch sewing machine with thread fray prevention device is provided between the looper thread supply source device and the looper needle, and at least the looper thread part located between the two is provided with a guide span and the looper thread portion between the two moves substantially linearly. Two looper thread guides. The looper thread return force imparting device is composed of a swing arm, looper thread hooking part and an actuator. The swing arm can be positioned close to the looper thread supply source device as the fulcrum axis in the horizontal Or big To cause the horizontal plane to reciprocate at the position opposite to the aforementioned looper thread guide and the side position where the looper thread is bent, the looper thread hooking portion is installed at the front end of the swing arm and hooked on the aforementioned two bends. Among the needle thread guides, the looper thread portion of the looper thread guide on the side of the looper thread supply source device, the actuator drives the swing arm to swing back and forth between the two positions.
根據具有如上所述之特徵構成的本發明之附綻線防止裝置之雙環縫合縫紉機,當將彎針設為進入狀態而結束常規縫製之後,使該彎針所捕捉之針線線環保持於較針之下降位置靠彎針之進入端側的位置,且使彎針線保持於較前述針之下降位置靠前側或後側的位置,維持該狀態直至前述針穿過前述彎針所捕捉之針線線環且下降為止,其後,解除前述針線線環之前述位置保持,進行包括前述針穿過前述針線線環且下降之動作在內的至少1針量之縫製動作,藉此,利用下降之針所保持之針線使前方的針線線環自連,以此自連部分擠壓彎針線,從而無論針線及彎針線之賦予張力的大小如何,皆能防止彎針線脫離,即便不進行加固針縫等防綻線專用之其他步驟作業,亦能防止線跡綻線。 According to the double loop stitch sewing machine with fray prevention device of the present invention having the above-mentioned features, when the looper is set to enter the state and the normal sewing is finished, the loop of the needle thread caught by the looper is held in the needle The lowered position is close to the position of the entering end of the looper, and the looper thread is maintained at a position closer to the front or back than the lowered position of the needle, and this state is maintained until the needle passes through the needle thread caught by the looper Then, the position holding of the needle thread loop is released, and the sewing operation of at least 1 stitch including the movement of the needle passing through the needle thread loop and descending is performed, thereby using the lowered needle The held needle thread makes the front needle thread loop self-connect, so that the self-connecting part squeezes the looper thread, so that regardless of the amount of tension applied to the needle thread and looper thread, the looper thread can be prevented from detaching, even if no reinforcement stitching is performed, etc. Other steps dedicated to preventing fraying can also prevent the stitches from fraying.
另外,於自連之防綻線動作後之彎針之進入動作時,伴隨彎針線回拉力賦予裝置之作動,鉤掛跨及且位於彎針線供給源裝置與彎針之間的彎針線部分且向側方移動使其彎折,從而對該彎針線部分賦予朝向彎針線供給源裝置側的回拉力,藉此,能去除因於常規縫製結束後使彎針線保持於較前述針之下降位置靠前側或後側的位置、這一用以利用自連而防止綻線的不可缺少之動作而產生的彎針線之鬆弛。藉此,不會因自連後之彎針線之鬆弛而產生切斷不良及切斷後之彎針線保持之不良狀況,從而具有能使下一縫製按既定般確實地、且外觀良好地進行的效果。 In addition, when the looper needle enters after the self-linked fray prevention action, the looper thread pull-back force imparting device is actuated to hook the looper thread that spans and is located between the looper thread supply device and the looper. Move to the side to bend it, and apply a pulling force toward the looper thread supply source device to the looper thread portion, thereby eliminating the need to keep the looper thread closer to the lowered position of the needle after the normal sewing is finished. The position of the front side or the back side, the slack of the looper thread, which is an indispensable action used to prevent fraying by self-connection. In this way, there will be no defects in cutting and holding of the looper thread after the looper thread is slack after the self-connection, so that the next sewing can be performed as intended and with a good appearance. .
本發明之附綻線防止裝置之雙環縫合縫紉機較佳為於前述彎針線供給源裝置與前述彎針之間,設有導引跨及且位於兩者間的彎針線部分以大致直線狀進行移動的至少2個彎針線導引件,前述彎針線回拉力賦予裝置係由搖擺臂、彎針線鉤掛部及致動器構成,該搖擺臂能以靠近前述彎針線供給源裝置之位置為支點軸於水平或大致水平面往復搖擺於對向於前述彎針線導引件之位置與使彎針線部分彎折之側方位置,該彎針線鉤掛部安裝於該搖擺臂之前端部且鉤掛於前述2個彎針線導引件中之靠前述彎針線供給源裝置側之彎針線導引件的彎針線部分,該致動器驅動前述搖擺臂在前述兩個位置間往復搖擺。 The double loop sewing machine with fray prevention device of the present invention is preferably provided with a guide span between the looper thread supply device and the looper needle, and the looper thread portion between the two moves in a substantially straight line. At least two looper thread guides of the looper thread, the looper thread return force imparting device is composed of a swing arm, a looper thread hooking portion and an actuator, and the swing arm can take a position close to the looper thread supply source device as the fulcrum axis The looper thread hooking portion is installed at the front end of the swing arm and hooked on the front end of the swinging arm and swings back and forth in a horizontal or substantially horizontal plane at the position opposite to the aforementioned looper thread guide and the side position where the looper thread is partially bent. Among the two looper thread guides, the looper thread portion of the looper thread guide on the side of the looper thread supply source device, the actuator drives the swing arm to reciprocate between the two positions.
此情況下,彎針線回拉力賦予裝置係由能於水平或大致水平面內繞支點軸往復搖擺的搖擺臂、及驅動該搖擺臂在兩個位置間往復搖擺的致動器構成,故結構上較為簡易,且能小型化地收容於縫紉機縫台部內之較小的水平空間。再者,亦能夠發揮如以下效果,即,根據2個彎針線導引件與搖擺臂之位置關係,將彎針線部分的接近彎針線供給源裝置之側於前後方向以直線狀拉伸、且將靠近彎針之側於前後左右方向傾斜拉伸,藉此,能以搖擺臂之較少之搖擺量對彎針線賦予足以去除其鬆弛的回拉力。 In this case, the looper thread return pulling force imparting device is composed of a swing arm that can reciprocately swing around the fulcrum axis in a horizontal or substantially horizontal plane, and an actuator that drives the swing arm to swing back and forth between two positions, so the structure is relatively Simple and compact, it can be accommodated in a small horizontal space in the sewing table of the sewing machine. Furthermore, the following effects can also be exerted, namely, according to the positional relationship between the two looper thread guides and the swing arm, the side of the looper thread part close to the looper thread supply source device is stretched linearly in the front and rear direction, and The side close to the looper is stretched obliquely in the front, back, left, and right directions, whereby the looper thread can be given a pulling force sufficient to remove its slack with a small amount of swing of the swing arm.
尤其是,作為前述彎針線回拉裝置中之致動器,較佳為由彈簧及流體壓力氣缸之組合構成,該彈簧對前述搖擺臂自與前述彎針線導引件對向之位置往前述側方位置進行往行搖擺彈壓,該流體壓力氣缸抵抗該彈簧之彈壓力而對前述搖擺臂自前述側方位置往與前述彎針線導引件對向之位置進行返行搖擺驅動。 In particular, as the actuator in the looper thread pull-back device, it is preferably composed of a combination of a spring and a fluid pressure cylinder. The fluid pressure cylinder resists the elastic force of the spring and drives the swing arm from the side position to the position opposite to the looper thread guide.
此情況下,能有效利用彈簧之彈力,根據彎針線之鬆弛程度 而賦予適當的彎針線回拉力,能防止對彎針線作用有異常的回拉力(張力)、或是能防止因回拉力不足所致之切斷不良或切斷後之彎針線保持產生不良狀況。 In this case, the elastic force of the spring can be effectively used, according to the degree of slack of the looper thread The proper return tension of the looper thread can prevent abnormal return force (tension) acting on the looper thread, or can prevent poor cutting due to insufficient return force or poor maintenance of the looper thread after cutting.
又,本發明之附綻線防止裝置之雙環縫合縫紉機較佳為前述控制部於用於前述自連之前述至少1針量的縫製動作時的前述縫製縫料之送料之停止、或小於常規縫製時之送料量之送料動作下執行。 Furthermore, in the double loop sewing machine with fray prevention device of the present invention, it is preferable that the control unit is used to stop the feeding of the sewing material during the self-connected sewing operation of at least 1 stitch, or it is smaller than that of the conventional sewing. Execute under the feeding action of the current feeding amount.
此情況下,能使自連部分變得緊密而強化自連部分對彎針線之擠壓,從而能進一步鞏固防止縫紉終端部分之彎針線之脫散及該脫散波及而造成之綻線的效果。 In this case, the self-connecting part can be made compact and the squeeze of the self-connecting part to the looper thread can be strengthened, which can further consolidate the effect of preventing the looper thread from the sewing terminal part from falling off and the fraying caused by the falling off. .
又,本發明之附綻線防止裝置之雙環縫合縫紉機較佳為前述彎針線保持機構能與前述針線保持機構一體地相對於前述彎針進行接近及相離動作。 Furthermore, in the double loop sewing machine with a fray prevention device of the present invention, it is preferable that the looper thread holding mechanism and the needle thread holding mechanism are capable of approaching and separating with respect to the looper.
此情況下,能將針線保持機構之驅動機構兼用作彎針保持機構之驅動機構,故能使防綻線裝置全體之構成儘量小型簡化且低成本化。 In this case, the driving mechanism of the needle thread holding mechanism can also be used as the driving mechanism of the looper holding mechanism, so the overall structure of the fray prevention device can be as small and simplified as possible, and at a low cost.
再者,本發明之雙環縫合縫紉機適合以橫筒形雙環縫合縫紉機作為對象,但亦能以橫筒形以外之一針雙環縫合縫紉機或平縫式雙環縫合縫紉機作為對象縫紉機。 Furthermore, the double-loop stitch sewing machine of the present invention is suitable for a horizontal cylindrical double-loop stitch sewing machine, but it can also be a one-needle double-loop stitch sewing machine or a lockstitch double-loop stitch sewing machine other than the horizontal cylindrical shape.
1:彎針 1: curved needle
2a、2b:針 2a, 2b: needle
3:掛線鉤 3: Hanging hook
4:止動構件 4: stop member
6:彎針線保持體 6: Looper thread holding body
8:控制部 8: Control Department
10:彎針線 10: Looper thread
10a:彎針線部分 10a: Looper thread part
12:針板 12: Needle plate
20a、20b:針線 20a, 20b: needle and thread
20a1、20b1:針線部 20a1, 20b1: needle thread part
20a2、20b2:針線線環 20a2, 20b2: needle thread loop
84:彎針線回拉力賦予裝置 84: Looper thread return pulling force imparting device
150、150a、150b:彎針線導引件 150, 150a, 150b: looper thread guide
151:支點軸 151: pivot axis
152:搖擺臂 152: swing arm
153:致動器 153: Actuator
153a:彈簧 153a: Spring
153b:伸縮流體壓力氣缸 153b: Telescopic fluid pressure cylinder
154:彎針線鉤掛部 154: Looper thread hooking part
A:落針位置 A: Needle drop position
B:縫紉機縫台部 B: Sewing machine bed section
M:雙環縫合之線跡 M: Double loop stitch stitches
H:防綻線裝置 H: Fray prevention device
W:縫製縫料 W: Sewing material
圖1係以卸除縫紉機縫台部之上罩之狀態顯示本發明之實施形態之橫筒形雙環縫合縫紉機整體的外觀立體圖。 Fig. 1 is a perspective view showing the overall appearance of the horizontal cylindrical double loop sewing machine according to the embodiment of the present invention with the upper cover of the sewing machine bed portion removed.
圖2係圖1之主要部分之放大立體圖。 Fig. 2 is an enlarged perspective view of the main part of Fig. 1.
圖3係顯示該橫筒形雙環縫合縫紉機中之線跡綻線防止裝置之主要部分之構成的立體圖。 Fig. 3 is a perspective view showing the structure of the main part of the stitch fray prevention device in the horizontal cylindrical double-loop stitch sewing machine.
圖4係顯示卸除該線跡綻線防止裝置之主要部分之構成之一部分的狀態的立體圖。 Fig. 4 is a perspective view showing a state in which a part of the main part of the stitch fray prevention device is removed.
圖5係顯示該線跡綻線防止裝置之主要部分之構成的俯視圖。 Fig. 5 is a plan view showing the structure of the main part of the stitch fray prevention device.
圖6係對於該線跡綻線防止裝置之止動機構之構成及第1動作進行說明的主要部分之仰視圖。 Fig. 6 is a bottom view of the main part for explaining the structure of the stopper mechanism of the stitch fray prevention device and the first operation.
圖7係對於該止動機構之構成及第2動作進行說明的主要部分之仰視圖。 Fig. 7 is a bottom view of the main part explaining the structure and the second operation of the stopper mechanism.
圖8係對於該止動機構之構成及第3動作進行說明的主要部分之仰視圖。 Fig. 8 is a bottom view of the main part for explaining the configuration and the third operation of the stopper mechanism.
圖9係對於該止動機構之構成及第4動作進行說明的主要部分之仰視圖。 Fig. 9 is a bottom view of the main part for explaining the structure and the fourth operation of the stopper mechanism.
圖10係對於橫筒形雙環縫合縫紉機中之切線裝置之往復驅動移動機構之構成進行說明的分解立體圖。 Fig. 10 is an exploded perspective view explaining the structure of the reciprocating drive movement mechanism of the thread cutting device in the horizontal cylindrical double loop sewing machine.
圖11顯示藉由該往復驅動移動機構使切線裝置後退至退避位置的狀態,(A)為主要部分之俯視圖,(B)為沿圖11(A)之A-A線之縱剖面圖。 Fig. 11 shows a state where the thread cutting device is retracted to the retracted position by the reciprocating drive movement mechanism, (A) is a plan view of the main part, and (B) is a longitudinal sectional view along the line A-A of Fig. 11(A).
圖12係顯示藉由該往復驅動移動機構使切線裝置進入至進入位置的狀態,且係該線跡綻線防止裝置之第1防綻線動作之說明圖。 FIG. 12 is an explanatory diagram showing the state where the thread cutting device is brought to the entering position by the reciprocating drive movement mechanism, and is an explanatory diagram of the first fray prevention operation of the stitch fray prevention device.
圖13係顯示本發明之實施形態之彎針線回拉力賦予裝置之構成及常規之縫製時之狀態的主要部分之放大俯視圖。 Fig. 13 is an enlarged plan view of the main part showing the structure of the looper thread tension applying device of the embodiment of the present invention and the state of conventional sewing.
圖14係顯示本發明之實施形態之彎針線回拉力賦予裝置之構成及彎針 線回拉動作狀態的主要部分之放大俯視圖。 Figure 14 shows the structure of the looper thread pullback force imparting device and the looper of the embodiment of the present invention An enlarged top view of the main part of the thread pulling back action state.
圖15係顯示包含線跡綻線防止裝置在內之第一實施形態之橫筒形雙環縫合縫紉機之控制系統之構成的方塊圖。 15 is a block diagram showing the structure of the control system of the horizontal cylindrical double loop sewing machine of the first embodiment including the stitch fray prevention device.
圖16係以時間序列顯示用於防止該線跡綻線之控制部的動作內容的時序圖。 Fig. 16 is a time sequence diagram showing the operation content of the control unit for preventing the stitch fraying in time series.
圖17係該線跡綻線防止裝置之第1防綻線動作之說明圖。 Fig. 17 is an explanatory diagram of the first fray prevention operation of the stitch fray prevention device.
圖18係該線跡綻線防止裝置之第2防綻線動作之說明圖。 Fig. 18 is an explanatory diagram of the second fray prevention operation of the stitch fray prevention device.
圖19係自與圖18相反之方向觀察圖18之動作狀態的主要部分之放大立體圖。 Fig. 19 is an enlarged perspective view of the main part of the operating state of Fig. 18 viewed from a direction opposite to Fig. 18.
圖20係該線跡綻線防止裝置之第3防綻線動作之說明圖。 Fig. 20 is an explanatory diagram of the third fray prevention operation of the stitch fray prevention device.
圖21係該線跡綻線防止裝置之第4防綻線動作之說明圖。 Fig. 21 is an explanatory diagram of the fourth fray prevention operation of the stitch fray prevention device.
圖22係該線跡綻線防止裝置之第5防綻線動作之說明圖。 Figure 22 is an explanatory diagram of the fifth fray prevention action of the stitch fray prevention device.
圖23(a)~(f)係依序說明切線裝置之切線動作的主要部分之立體圖。 Figure 23 (a) ~ (f) is a perspective view illustrating the main parts of the thread cutting device of the thread cutting device in sequence.
圖24係自與圖23相反之方向觀察圖23(a)之狀態的主要部分之放大立體圖。 FIG. 24 is an enlarged perspective view of the main part of the state of FIG. 23(a) when viewed from the opposite direction of FIG. 23. FIG.
圖25係自與圖23相反之方向觀察圖23(c)之狀態的主要部分之放大立體圖。 FIG. 25 is an enlarged perspective view of the main part of the state of FIG. 23(c) viewed from the direction opposite to that of FIG. 23. FIG.
圖26係自縫製縫料之背面觀察本發明之實施形態之橫筒形雙環縫合縫紉機的雙環縫合之線跡之構造的圖。 Fig. 26 is a view of the stitch structure of the double-loop stitch of the horizontal cylindrical double-loop stitch sewing machine of the embodiment of the present invention viewed from the back of the sewn material.
圖27係大致顯示一般的雙環縫合之縫紉終端部分之線跡之構成的仰視圖。 Fig. 27 is a bottom view roughly showing the stitch composition of the sewing terminal part of a general double loop stitch.
圖28係大致顯示本申請人之先前技術中的線跡綻線防止裝置之主要部分之構成的俯視圖。 FIG. 28 is a plan view roughly showing the structure of the main part of the stitch fray prevention device in the applicant's prior art.
圖29係對於本申請人之先前技術中的線跡綻線防止裝置之主要部分之動作狀態進行說明的俯視圖。 FIG. 29 is a plan view for explaining the operation state of the main part of the stitch fray prevention device in the prior art of the applicant.
圖30係自縫製縫料之背面觀察藉由本申請人之先前技術中的線跡綻線防止裝置而得之雙環縫合之線跡之構造的圖。 Fig. 30 is a view of the stitch structure of the double loop stitch obtained by the stitch fray prevention device in the prior art of the applicant, viewed from the back of the sewn material.
圖31係顯示本申請人之先前技術中的與圖24對應之狀態的主要部分之放大立體圖。 FIG. 31 is an enlarged perspective view showing the main part of the state corresponding to FIG. 24 in the applicant's prior art.
圖32係顯示本申請人之先前技術中的與圖25對應之狀態的主要部分之放大立體圖。 FIG. 32 is an enlarged perspective view showing the main part of the state corresponding to FIG. 25 in the applicant's prior art.
以下,根據圖式對本發明之實施形態進行說明。再者,對於本實施形態中之與本申請人之先前技術中的雙環縫合縫紉機相同的構成標注相同符號進行說明。 Hereinafter, an embodiment of the present invention will be described based on the drawings. In addition, the same configuration in the present embodiment as that of the double loop stitch sewing machine in the prior art of the applicant is given the same reference numerals for description.
圖1係以卸除縫紉機縫台部之上罩之狀態顯示本發明之實施形態之橫筒形雙環縫合縫紉機整體的外觀立體圖,圖2係圖1之主要部分之放大立體圖,圖3及圖4係顯示該橫筒形雙環縫合縫紉機所配備之線跡綻線防止裝置之主要部分之構成的立體圖,圖5係顯示該線跡綻線防止裝置之主要部分之構成的俯視圖,圖6至圖9係對於防綻線裝置之止動機構之構成及第1~第4動作進行說明的主要部分之仰視圖。 Figure 1 is a perspective view showing the overall appearance of the horizontal cylindrical double-loop stitch sewing machine of the embodiment of the present invention with the upper cover of the sewing machine bed portion removed, Figure 2 is an enlarged perspective view of the main part of Figure 1, Figures 3 and 4 It is a perspective view showing the structure of the main part of the stitch fraying prevention device equipped with the horizontal cylindrical double loop stitch sewing machine. Figure 5 is a top view showing the structure of the main part of the stitch fraying prevention device, Figures 6 to 9 It is a bottom view of the main part explaining the structure of the stop mechanism of the fray prevention device and the first to fourth operations.
又,圖10係對於橫筒形雙環縫合縫紉機之切線裝置中的往復驅動移動機構之構成進行說明的分解立體圖,圖11顯示藉由該往復驅動 移動機構使切線裝置後退至退避位置的狀態,圖11(A)為主要部分之平面圖,圖11(B)為沿圖11(A)之A-A線之縱剖面圖,圖12顯示藉由該往復驅動移動機構使切線裝置進入至進入位置、可動切刀往行驅動移動至最左方為止的狀態,圖12(A)為主要部分之俯視圖,圖12(B)為沿圖12(A)之B-B線之縱剖面圖。 In addition, FIG. 10 is an exploded perspective view illustrating the structure of the reciprocating drive movement mechanism in the thread trimming device of the horizontal cylindrical double loop stitch sewing machine, and FIG. 11 shows the reciprocating drive The moving mechanism retreats the thread cutting device to the retracted position. Fig. 11(A) is a plan view of the main part, Fig. 11(B) is a longitudinal sectional view along the line AA of Fig. 11(A), and Fig. 12 shows the reciprocation The moving mechanism is driven to enter the thread trimming device to the entering position, and the movable knife is driven to move to the leftmost position. Figure 12(A) is a plan view of the main parts, and Figure 12(B) is along the line of Figure 12(A). Longitudinal section view of line BB.
再者,以下之說明中,使用圖3~圖5及圖10~圖12中以箭頭所示之「左、右」及「前、後」等表現進行說明。此處,「前」係靠近縫製作業者之側,「後」係遠離縫製作業者之側,「左、右」係自靠近縫製作業者之前側觀察時的「左、右」。 Furthermore, in the following description, the expressions such as "left and right" and "front and back" indicated by arrows in FIGS. 3 to 5 and 10 to 12 are used for the description. Here, "front" refers to the side close to the sewing manufacturer, "back" refers to the side away from the sewing manufacturer, and "left and right" refers to the "left and right" when viewed from the front side of the sewing manufacturer.
如圖1及圖2所示,本實施形態之橫筒形雙環縫合縫紉機中,縫紉機臂部C及縫紉機縫台部B彼此大致平行狀地自縫紉機本體部D之上下位置向左方延伸設置。於縫紉機臂部C之內部,組裝有傳動旋轉軸、使左右之針2a、2b上下往復運動之針驅動機構、使壓布構件上下往復運動之按壓驅動機構或其等各驅動機構之動力傳輸機構等,但因其等驅動機構或動力傳輸機構係眾所周知者,故省略說明。
As shown in FIGS. 1 and 2, in the horizontal cylindrical double loop stitch sewing machine of the present embodiment, the sewing machine arm portion C and the sewing machine bed portion B extend to the left from the upper and lower positions of the sewing machine body D substantially parallel to each other. Inside the arm C of the sewing machine is assembled a transmission rotating shaft, a needle drive mechanism that reciprocates the left and
又,橫筒形雙環縫合縫紉機如圖5所示,具備彎針1、左右之針2a、2b(參照圖17~圖23)、安裝於縫紉機縫台部B之上表面之針板台11、配設於該針板台11之線跡綻線防止裝置H、安裝於前述針板台11上之針板12、及彎針線回拉力賦予裝置84。
In addition, as shown in Fig. 5, the horizontal cylindrical double-loop stitch sewing machine is provided with a
於前述針板12之下方部之縫紉機縫台部B內組裝有往復驅動移動機構70等,該往復驅動移動機構70等使保持彎針線10且於與前述針2a、2b之上下往復運動路徑大致正交的左右方向進行進退動作的彎針1、
切線裝置5及該切線裝置5之固定切刀51之刀緣部51e在進入位置P1與退避位置P2之間往復驅動移動,且於切線裝置5已移動至前述進入位置P1之狀態下僅使後述之可動切刀50沿x-y方向在靠落針位置之一側(右側)之外部位置與靠另一側(左側)之外部位置之間線性地往復驅動移動,該進入位置P1如圖11(A)、(B)所示般係接近前述針板12及彎針1的位置、且朝後述之擋止構件34抵接於後述之止動構件33的左前方的位置,該退避位置P2如圖12(A)、(B)所示較前述進入位置P1位於右後方。
A reciprocating
前述左右之針2a、2b安裝於與縫紉機臂部C內之傳動旋轉軸(省略圖示)之旋轉連動地上升及下降的針棒(省略圖示)之下端部。圖3、圖5中之A、A表示針2a、2b之落針位置(下降位置)。落針位置A、A係於左右方向隔開間隔地設定於針板12之大致中央部。
The aforementioned left and
彎針1透過配置於縫紉機縫台部B內且省略圖示之彎針驅動機構之動作而與針2a、2b之上下往復運動路徑大致正交地於該等針2a、2b之排列方向進行進退(左進及右退)動作。圖5之實線顯示彎針1於左進位置動作之狀態,圖5之虛線顯示彎針1於右退位置動作之狀態。如圖5之實線所示,位於左進位置之彎針1之前端部超過落針位置A、A而向左方向延伸出,如圖5之虛線所示,位於右退位置之彎針1之前端部位於落針位置A、A之右方向且與其相離。
The
橫筒形雙環縫合縫紉機藉由針2a、2b之上升及下降動作與彎針1之左進及右退動作對設於針板12上之縫製縫料(省略圖示)進行縫製。縫製縫料藉由壓布構件被擠壓於針板12上,且藉由設於縫紉機縫台B內部之送料機構之動作而向圖5之箭頭Y方向送料移動。送料機構具有送
料齒,該送料齒反復進行突出於針板12上且向後方向移動、沒入至針板12下且向前方向復位移動的動作,藉由該送料齒使縫製縫料間歇性地向箭頭Y方向送料移動。
The horizontal cylindrical double loop stitch sewing machine sews the sewing material (not shown) provided on the
上述針棒、彎針驅動機構及送料機構係藉由來自傳動旋轉軸(省略圖示)之傳動而彼此同步地動作的公知之機構。針2a、2b保持針線20a、20b(參照圖17~圖23)且穿過縫製縫料到達針板12下,此後,上升且向縫製縫料之上方穿出。彎針1保持彎針線10(參照圖17~圖23)且配合針2a、2b之上升開始而左進,捕捉形成於針板12下之針線20a、20b之線環20a2、20b2。於針2a、2b之上升時,縫製縫料送料移動。針2a、2b穿過送料移動之縫製縫料而下降,捕捉右退中之彎針1所保持的彎針線10。雙環縫合縫紉機反復進行以上之動作,從而於縫製縫料形成雙環縫合之線跡。
The above-mentioned needle bar, looper driving mechanism, and feeding mechanism are known mechanisms that operate synchronously with each other by transmission from a transmission rotating shaft (not shown). The
以下,首先對如上所述橫筒形雙環縫合縫紉機所配備之線跡綻線防止裝置H進行詳細敘述。防綻線裝置H具備針線保持機構、彎針線保持機構、止動機構、連動連結前述針線保持機構之掛線鉤3(於後敘述)與前述止動機構之止動構件4(於後敘述)的作為連結構件之連結棒35、及控制部8(於後敘述)。
Hereinafter, first, the stitch fray prevention device H equipped with the horizontal cylindrical double loop stitch sewing machine described above will be described in detail. The fray prevention device H is equipped with a needle thread holding mechanism, a looper thread holding mechanism, a stopper mechanism, and a thread hook 3 (described later) that links the aforementioned needle thread holding mechanism and a stopper member 4 (described later) of the aforementioned stopper mechanism. The connecting
前述針線保持機構具有掛線鉤3及往復活動式線操作氣缸32,該往復活動式線操作氣缸32使該掛線鉤3於遠離前述彎針1之待機位置與接近前述彎針1之掛線位置之間以上下方向之支軸30為中心而驅動搖擺。作為掛線鉤3之搖擺中心的支軸30配置於針板12之右後側角部之近旁,且支撐於前述針板台11上。
The needle thread holding mechanism has a
掛線鉤3具有圓弧狀之彎曲形狀,且係以向前方折回之方式連設於自支軸30向左方延伸的支撐臂3e之前端部。掛線鉤3之前端部於針板12之下側、自左側後方臨近落針位置A、A,且於該前端部形成有朝外側突出之鉤部3b。支撐臂3e具有自支軸30向前方延伸之延設部3c,於該延設部3c之前端部連結有連結棒35之一端部。
The
如圖5所示,於前述掛線鉤3之基部,作為彎針線保持機構之具有圓弧狀之彎曲形狀的彎針線保持體6透過兩根固定螺絲60、60而共同緊固固定。彎針線保持體6之前端部大致沿前述掛線鉤3之左側向前方延伸,於掛線鉤3之前端部之前位置臨近落針位置A、A。於彎針線保持體6之前端部,形成有分支成二股之彎針線承接部6a。彎針線保持體6構成為能藉由擰鬆固定螺絲60、60而調節相對於掛線鉤3之位置,藉由該位置調節,前端之彎針線承接部6a對彎針線10之保持變得更確實。
As shown in FIG. 5, at the base of the
前述止動機構如圖6~圖9所示由如下構件構成:止動構件14,其透過固定螺絲36固定於前述線操作氣缸32之輸出棒31之前端部(左端部),且藉由利用透過空氣管33供給之作動空氣使線操作氣缸32進行伸縮動作而於左右方向線性地往復驅動移動;搖擺桿9,其能卡合於該止動構件14之一部分且能解除該卡合;彈簧96,其使該搖擺桿9卡合於前述止動構件14之一部分且向使前述掛線鉤3位於待機位置之方向進行搖擺彈壓;及單向活動式(向左方向之擠出驅動式)止動氣缸42,其抵抗該彈簧96之搖擺彈壓力而強制性地解除前述搖擺桿9對前述止動構件14之一部分之卡合。
The aforementioned stopper mechanism is composed of the following components as shown in Figures 6-9: the
前述止動氣缸42之輸出棒41構成為利用透過空氣管43供
給之作動空氣使止動氣缸42向左方向擠出驅動,隨之,使前述搖擺桿9抵抗前述彈簧96之搖擺彈壓力而向逆時針方向搖擺。
The
搖擺桿9係以能以上下方向之支軸90為中心搖擺之方式支撐於搖擺桿安裝台92之上表面。搖擺桿9之前端部具有能卡合於前述止動構件14之一部分的卡合爪9a,且如圖6所示,當藉由線操作氣缸32(參照圖4)之擴展動作使前述止動構件14向左方向驅動移動時、亦即、掛線鉤3移動至待機位置時,藉由彈簧96之彈壓力而接觸於止動構件14之側部,當藉由線操作氣缸32之收縮動作使前述止動構件14向右方向驅動移動時,如圖7所示,藉由彈簧96之彈壓力使搖擺桿9以支軸90為中心向順時針方向搖擺而成為前端之卡合爪9a能卡合於止動構件14之一部分的狀態。
The rocking
又,如圖8所示,使收縮之線操作氣缸32(參照圖4)再次少量地進行擴展動作,藉此,使搖擺桿9之前端之卡合爪9a卡合於止動構件14之一部分,從而使止動構件14之向左方向之驅動移動暫時停止。於如此使止動構件14暫時停止之狀態下,前述掛線鉤3透過連結棒35移動至前述待機位置與掛線位置之間的保持位置且停止於此。此時,掛線鉤3之前端之鉤部3b自圖5所示之掛線位置(落針位置A、A)向左後方移動,從而鉤掛針線20a、20b且將其保持於前述保持位置。
Also, as shown in FIG. 8, the retracted line-operated cylinder 32 (refer to FIG. 4) is again expanded by a small amount, whereby the engaging
進而,如圖9所示,伴隨止動氣缸42之擴展而使輸出棒41向左方向擠出、驅動,藉此,使前述搖擺桿9抵抗前述彈簧96之搖擺彈壓力而向逆時針方向搖擺,以解除該搖擺桿9之前端之卡合爪9a對止動構件14之一部分之卡合,從而解除止動構件14之暫時停止。藉此,線操作氣缸32最大限度地進行擴展動作從而使掛線鉤3透過連結棒35搖擺復位至待機
位置。
Furthermore, as shown in FIG. 9, the
如上所述,本實施形態中,針線保持機構之掛線鉤3藉由線操作氣缸32及止動氣缸42之伸縮動作而於前述待機位置、掛線位置及保持位置之間搖擺。
As described above, in this embodiment, the
又,本實施形態之橫筒形雙環縫合縫紉機中,安裝於縫紉機縫台部B之上表面的針板台11係如圖3~圖5所示,採用分割為左側針板台部11L與右側針板台部11R該兩部分之構成。前述針板12透過固定螺絲100以能脫卸之方式安裝於左側針板台部11L之上表面,且支撐於作為前述針線保持機構之掛線鉤3之搖擺中心的支軸30。
In addition, in the horizontal cylindrical double-loop stitch sewing machine of this embodiment, the needle plate table 11 installed on the upper surface of the sewing machine bed section B is shown in Figures 3 to 5, and is divided into the left needle
於該分割為兩部分之左側針板台部11L的左端部附近之前後複數處(2處)、具體而言為圖5中之假想線所示之縫紉機臂部C之前端(左端)近旁的與前述針板12之安裝部位相離的部位,形成有螺孔101,左側針板台部11L經由螺合於該等螺孔101之固定螺絲構件102而以能緊固固定且能解除固定(可裝卸)之方式安裝於縫紉機縫台部B之上表面。
In the vicinity of the left end of the left
又,於縫紉機縫台部B之上表面及前述左側針板台部11L,如圖4所示,在偏離前述固定螺絲構件102之2個部位之緊固固定部位之處,形成有定位銷103、及供該定位銷103嵌合之銷孔104,藉由使銷孔104自上方插入且嵌合於定位銷103,使左側針板台部11L相對於縫紉機縫台部B定位於既定的位置及姿勢,於該狀態下,藉由將前述固定螺絲構件102擰入至螺孔101,能將左側針板台部11L緊固固定於縫紉機縫台部B之上表面。
In addition, on the upper surface of the sewing machine bed portion B and the aforementioned left
再者,第一實施形態中,雖對於定位銷103自縫紉機縫台部
B之上表面向上方突出、銷孔104形成於左側針板台部11L之情況進行了說明及圖示,但亦可為定位銷103自左側針板台部11L之下表面向下方突出、銷孔104形成於縫紉機縫台部B之上表面。
Furthermore, in the first embodiment, although the
另一方面,分割為兩部分之右側針板台部11R構成支撐前述線操作氣缸32及止動氣缸42之氣缸安裝台部(以下,將該右側針板台部11R稱為氣缸安裝台部),於該氣缸安裝台部11R之下部配置有上述止動機構。詳細而言,於氣缸安裝台部11R之下表面,如圖5~圖8所示,透過安裝螺絲105而固定支撐有線操作氣缸32,止動氣缸42以二段重疊之狀態配置於該線操作氣缸32之下部,該止動氣缸42透過安裝螺絲106而固定支撐於氣缸安裝台部11R。
On the other hand, the right needle
前述氣缸安裝台部11R透過固定螺絲構件107以固定狀態組裝於縫紉機縫台部B之背面。此處,固定狀態係指,當將防綻線裝置H組裝於縫紉機縫台部B時藉由前述固定螺絲構件107之緊固而固定於既定的位置,組裝後亦不進行位置調整等便固定於既定的組裝位置的狀態。
The above-mentioned cylinder mounting
前述連結棒35之一端(右端)部藉由銷釘108以能轉動之方式連結於止動機構之止動構件14。於與該連結棒35之一端與止動構件14的利用銷釘108之連結部對應的部位之氣缸安裝台部11R,以容許伴隨線操作氣缸32之伸縮而於左右方向線性地往復移動之止動構件14的線性往復移動的方式,形成有沿左右方向較長之狹縫109。
One end (right end) of the aforementioned connecting
又,於前述連結棒35之另一端與前述掛線鉤3相連之與延設部3c之連結端部分35a向下方彎折前述延設部3c之大致厚度量。於該向下方彎折之連結棒35之連結端部分35a,銷110向上方突出,另一方面,
於前述延設部3c,形成有能自前述銷110之上方相對於供該銷110插入及向上方拔出的連結孔111。
In addition, at the other end of the connecting
藉此,當使左側針板台部11L相對於縫紉機縫台部B解除固定且自縫紉機縫台部B卸除時,無須實施對將連結棒35與延設部3c固定連結之例如固定螺絲等進行擰鬆操作而解除兩者之連動狀態的作業,僅藉由向上方抬起左側針板台部11L,便能使延設部3c之連結孔111自銷110向上方拔出而解除連結棒35與延設部3c(掛線鉤3)之連動狀態。又,當將左側針板台部11L安裝於縫紉機縫台部B時,僅藉由使左側針板台部11L自上方向縫紉機縫台部B移動,便能將連結孔111自上方插入至銷110而使連結棒35與延設部3c(掛線鉤3)復位至連動狀態。再者,連結棒35之連結端部分35a未必一定要向下方彎折。即,連結棒35亦可為遍及其全長呈偏平之板狀者。
Thereby, when the left throat
進而,對於前述止動機構之搖擺桿9以能以上下方向之支軸90為中心搖擺之方式進行支撐的搖擺桿安裝台92,係透過左右方向較長之狹縫93與固定螺絲94而以能於左右進行位置調節地方式安裝於氣缸安裝台部11R。當將氣缸安裝台部11R透過固定螺絲構件107以固定狀態組裝於縫紉機縫台部B之後,亦能藉由使搖擺桿安裝台92相對於氣缸安裝台部11R於左右進行位置調節,從而任意地調整彎針1自保持於掛線鉤3之針線線環20a2、20b2穿出的時序,藉此,能確實地進行用於防止線跡綻線之自連。
Furthermore, the swing
如以上說明所述,本實施形態之橫筒形雙環縫合縫紉機中,採用將針板台11分割為左側針板台部11L與右側針板台部11R該兩部分之構成,藉此,當將線跡綻線防止裝置H組裝於縫紉機縫台部B時,能將左
右分割為兩部分之針板台11之左側針板台部11L及右側之氣缸安裝台部11R分別獨自安裝於縫紉機縫台部B。故與以由左右兩側針板台部11L、11R一體化而成為左右較長之一個大的針板台進行操作時相比,能以較少之勞動力輕鬆地進行防綻線裝置H整體向縫紉機縫台部B之安裝(組裝)作業。
As described above, in the horizontal cylindrical double loop stitch sewing machine of this embodiment, the
又,當將針板台11(左側針板台部11L及右側之氣缸安裝台部11R)暫時組裝於縫紉機縫台部B之後,例如,當需要修正彎針1、或其之作動用構件等於針板台11之下部收容於縫紉機縫台部B內部且構成縫紉的構件之位置或運動軌跡而調整縫紉狀況時、或是需要對在針板台11之下部收容於縫紉機縫台部B內部之各種零件進行維修或更換等維護時,無須自縫紉機縫台部B卸除使連接有空氣管33及43之線操作氣缸32及止動氣缸43於組裝時牢固地固定支撐於既定位置的氣缸安裝台部11R,僅藉由僅解除左側針板台部11L對於縫紉機縫台部B之固定且予以卸除便能確保充分大的作業空間從而容易進行縫紉狀況之調整或維護。
Moreover, when the needle plate base 11 (the left
其次,對於本實施形態之橫筒形雙環縫合縫紉機所具備之切線機構5進行說明。該切線機構5係如圖10至圖12所示,構成為該切線裝置5能透過往復驅動移動機構70於接近前述針板12及彎針1之前述進入位置P1與較該進入位置P1位於右後方之退避位置P2之間往復驅動移動。而且,切線裝置5具有:線切斷用之可動切刀50,其於既定的縫製動作結束後、即縫紉結束時,切斷突出於前述縫製縫料W之背面側的左右之針線部20a1、20b1及彎針線部10a;固定切刀51,其於前述進入位置P1中並非前述左右之針2a、2b中之右針2b之上下往復運動路徑內的範圍內接近落針位置的位置,配置有刀部51e;板彈簧製之彎針線卡夾構件52,其配置於前述
可動切刀50之下部,且與前述可動切刀50於其等之間彈性卡夾保持被切斷之彎針線10之端部;及線卡夾輔助彈簧53,其用於調整該彎針線卡夾構件52之卡夾保持力。
Next, the
前述可動切刀50係如圖10及圖12所示,由在左右方向較長之帶狀板材構成,於由該較長之帶狀板材構成之可動切刀50之靠前端的位置,形成有針線捕捉部50b,該針線捕捉部50b係當該可動切刀50自靠前述落針位置之另一側(左側)之外部位置向靠一側(右側)之外部位置返行驅動移動時,鉤掛且捕捉前述針板12上之突出於縫製縫料W之背面側的右左之針線部20b1、20a1,並且,於前述可動切刀50之前端部形成有彎針線捕捉部50a,該彎針線捕捉部50a係當該可動切刀50自靠前述落針位置之另一側(左側)之外部位置向靠一側(右側)之外部位置返行驅動移動時,鉤掛且捕捉突出於前述針板12上之縫製縫料W之背面側的彎針線部10a。而且,當可動切刀50返行驅動移動時使由前述針線捕捉部50b捕捉之針線部20b1、20a1及由前述彎針線捕捉部50a捕捉之彎針線部10a移動至較靠前述落針位置之一側(右側)之外部位置更靠另一側(右側)的位置為止,且藉由前述各捕捉部50b、50a與前述固定刀51之刀緣部51e之滑接予以切斷。
The aforementioned
往復驅動移動機構70係如圖10、圖11(A)、(B)及圖12(A)、(B)所示般構成,其使前述切線裝置5於前述進入位置P1與前述退避位置P2之間往復驅動移動,且於切線裝置5已移動至前述進入位置P1之狀態下僅使前述可動切刀50於靠落針位置之一側(右側)之外部位置與靠另一側(左側)之外部位置之間沿x-y方向線性地往復驅動移動。
The reciprocating
亦即,前述可動切刀50係將其右端部下表面透過螺絲123而固定於可動切刀台124。該可動切刀台124之長度方向(左右方向)之大致中央部形成有U字狀之缺口部125,於夾著該缺口部125之左右位置形成有沿可動切刀台124之長度方向較長的左右一對狹縫126a、126b。
That is, the above-mentioned
前述固定切刀51係配置於前述可動切刀50之上表面,於該固定切刀51之右端部下表面,切刀台導引件127及前述彎針線卡夾構件52之右端部重合配置。該等固定切刀51、切刀台導引件127及彎針線卡夾構件52透過螺絲128固定於固定切刀台129之左端部。前述可動切刀台124藉由通插於前述固定切刀台129之背面(下表面)之有頭螺栓148及自左右一對連桿140a、140b之上表面側插入至該左右一對連桿140a、140b之一端部的圓柱狀凸緣螺帽131a、131b,被夾持為前述圓柱狀凸緣螺帽131a、131b容許前述左右一對連桿140a、140b之一端部之轉動、且能於前述可動切刀台124之左右一對狹縫126a、126b之長度範圍內滑動移動的狀態。
The fixed
於前述左右一對連桿140a、140b之另一端部,使自該左右一對連桿140a、140b之上表面側插入且容許於左右一對連桿140a、140b之另一端部內轉動的凸緣襯套141a、141b透過埋頭螺絲142a、142b螺固於裝置安裝台130。藉此,前述可動切刀台124及固定切刀台129能伴隨左右一對連桿140a、140b之搖擺運動,以能於左右方向往復移動之狀態支撐於裝置安裝台130。
At the other end of the aforementioned pair of left and
再者,凸緣襯套141a、141b中之右側之凸緣襯套141b形成為偏心凸輪狀,此係為了能藉由變更右側之連桿140b之両端孔之間距,而以左側之連桿140a之凸緣襯套141a作為支點來對於處於切線裝置5之前述
進入位置P1時之可動切刀50之落針位置及相對於彎針1的於縫料送料方向之進入移動起點的位置進行微調整。
Furthermore, the
於前述固定切刀台129,在左右一對連桿140a、140b中之左側之連桿140a之下方位置形成有擋止構件134,該擋止構件134抵接於止動構件133,該止動構件133螺固於前述裝置安裝台130。
In the aforementioned fixed cutter table 129, a
又,於前述固定切刀台129之長度方向中央部之後部,形成有自較前述可動切刀台124之左端略靠右之位置向後方突出、且與突起135抵接或相離的卡合突起136。且構成為藉由使該卡合突起136抵接於前述突起135,使可動切刀台124無法單獨地進一步向右方向移動。進而,前述可動切刀台124係螺固於前述裝置安裝台130,且透過一端部彈性接觸於前述擋止構件134之右端面之彈簧137而始終以向左方向移動之方式受到彈性彈壓。
In addition, at the rear portion of the central portion in the longitudinal direction of the fixed cutter table 129, there is formed an engagement that protrudes rearward from a position slightly to the right of the left end of the movable cutter table 124 and abuts or separates from the
於前述裝置安裝台130,形成有供前述固定切刀台129以能於左右方向滑動自如之方式嵌入的槽146,且該裝置安裝台130透過配置於周圍之複數個螺絲147而固定於縫紉機縫台部B。又,於裝置安裝台130安裝有驅動桿145,該驅動桿145透過凸肩螺絲143樞支連結於切線用氣缸48之活塞148之前端部、且能於裝置安裝台130以軸144為中心在箭頭a-b方向上驅動搖擺。該驅動桿145之前端之尖細圓形部145a卡合於形成於前述可動切刀台124之大致中央部的U字狀之缺口部125。
The device mounting table 130 is formed with a
根據以上述方式構成之往復驅動移動機構70,如圖11(A)、(B)所示,當藉由切線用氣缸48之活塞148之伸長使驅動桿145向b方向驅動搖擺時,切線裝置5抵抗彈簧137之彈性彈壓力向右方移動從而成為卡
合突起136與突起135抵接的狀態,且左右一對連桿140a、140b之圓柱狀螺帽131a、131b移動至靠左右一對狹縫126a、126b內之最左側的狀態,固定切刀台129之擋止構件134之左端面與止動構件133相離。該狀態下,切線裝置5處於退避位置P2,以不妨礙彎針1之移動的傾斜姿勢待機。
According to the reciprocating
而且,如圖12(A)、(B)所示,若藉由前述活塞148之收縮使驅動桿145向a方向驅動搖擺,則固定切刀台129之擋止構件134藉由彈簧137之彈性彈壓力向左方移動。隨之,於前述卡合突起136與突起135抵接之情況下,切線裝置5藉由左右一對連桿140a、140b之搖擺而減小前述傾斜姿勢之傾斜角度,同時,固定切刀台129之擋止構件134之左端面向左方移動直至抵接於止動構件133為止。藉此,切線裝置5移動至進入位置P1為止,成為相對於縫紉行進方向大致正交的姿勢。
Furthermore, as shown in Figure 12 (A) and (B), if the
若活塞148自該狀態進一步收縮而使前述驅動桿145向a方向驅動搖擺,則固定切刀台129保持於前述進入位置P1,同時,可動切刀台124透過針板P之落針位置向左方向(x方向)移動。亦即,僅使固定於可動切刀台124之可動切刀50於針板12與彎針1之間左進(往行移動)。此時,前述可動切刀台124及固定切刀台129隨著左右一對連桿140a、140b之搖擺運動而以能於左右方向往復移動之狀態支撐於裝置安裝台130,故可動切刀50藉由左右一對連桿140a、140b而以線性地移動之方式受到控制。
If the
繼而,因活塞148伸長,故前述驅動桿145向b方向驅動搖擺。隨之,可動切刀50自最左進之位置向右方向(y方向)移動,且右退(返行移動)至處於前述進入位置P1之待機中之固定切刀51之下部為止。藉由使活塞148自該狀態進一步收縮,使切線裝置5後退移動至圖11(A)、
(B)所示之退避位置P2。
Then, since the
除了以上所說明之構成及裝置之外,本實施形態之雙環縫合縫紉機還具備彎針線回拉力賦予裝置84。
In addition to the configuration and device described above, the double loop stitch sewing machine of the present embodiment further includes a looper thread
彎針線回拉力賦予裝置84如圖1及圖2所示,配置於前述切線裝置5之往復驅動移動機構70之上部的縫紉機縫台部B之內部。該彎針線回拉力賦予裝置84具備:複數個彎針線導引件150,其固定設置,用以將跨及且位於夾線板等彎針線供給源裝置(其係眾所周知,故省略圖示及具體構成之說明)與前述彎針1之間的彎針線部分10a以大致直線狀抽出且進行移動導引;搖擺臂152,其能以前述彎針線供給源裝置附近之位置作為支點軸151而於水平或大致水平面內在與前述彎針線導引件150對向之位置與前方側方位置之間往復搖擺;及致動器153,其於前述兩個位置間往復搖擺驅動該搖擺臂152;於前述搖擺臂152之前端部安裝有彎針線鉤掛部154,該彎針線鉤掛部154係鉤掛前述複數個彎針線導引件150中,彼此隔開較短之距離而相對向之2個彎針線導引件150a、150b間的彎針線部分10a中,靠近前述彎針線供給源裝置之彎針線導引件150a的彎針線部分10a。
As shown in FIGS. 1 and 2, the looper thread
前述致動器153如圖14所示,由彈簧153a與單動式伸縮流體壓(空氣壓)氣缸153b組合構成,該彈簧153a係使前述搖擺臂152自前述彎針線鉤掛部154與前述彎針線導引件150a對向之位置往前述前方側方位置進行往行搖擺彈壓,該單動式伸縮流體壓(空氣壓)氣缸153b如圖13所示,藉由作用於自前述搖擺臂152大致呈直角一體延伸出的臂部152a而使該搖擺臂152自前述前方側方位置往前述彎針線鉤掛部154與前述彎針線導引件150a對向之位置進行返行搖擺驅動。
As shown in FIG. 14, the
以上述方式構成之彎針線回拉力賦予裝置84進行動作以使當上述自連後之前述彎針1之進入動作時自圖13之狀態成為圖14之狀態。藉此,使彎針線部分10a以俯視時形成大致直角三角形之一直線邊與斜邊的方式向前方側方彎折,自彎針線供給源裝置向供給至前述彎針1之彎針線部分10a賦予朝向前述彎針線供給源裝置側之回拉力。其結果,能去除彎針線10之鬆弛,該彎針線10之鬆弛會因於常規縫製結束後藉由彎針線保持體6將彎針線10保持於較前述針之下降位置靠前側的位置、這一用於利用自連獲得防綻線效果的不可缺少之動作而產生。
The looper thread retraction
再者,作為前述彎針線回拉力賦予裝置84之致動器153中的向彎針線部分10a賦予回拉力的彈簧153a,當對彎針線部分10a賦予過強的回拉力時,可能會產生縫製褶皺等,故希望設定為能賦予不會產生縫製褶皺等之程度的適當回拉力般的彈性彈壓力。
Furthermore, as the
圖15係顯示包含上述線跡綻線防止裝置H及切線裝置5在內的本實施形態之橫筒形雙環縫合縫紉機之控制系統之構成的方塊圖。
Fig. 15 is a block diagram showing the structure of the control system of the horizontal cylindrical double loop sewing machine of the present embodiment including the above-mentioned fray prevention device H and the
向雙環縫合縫紉機之控制部8分別輸入來自踏板開關21之踏入訊號21a及踏回訊號21b、當針2a、2b位於上止點近旁時發送之針位置訊號22、及切線訊號23及針線挑去訊號24。
Input the step-in
另一方面,自控制部8分別向線操作氣缸32、止動氣缸42及切線用氣缸48輸出動作控制訊號。掛線鉤3及彎針線保持體6按照由控制部8輸出至線操作氣缸32及止動氣缸42之動作控制訊號如上所述進行動作,切線用氣缸48按照由控制部8輸出之切線訊號23分別進行伸縮動作。
On the other hand, the control unit 8 outputs operation control signals to the
進而,自控制部8亦分別向作為傳動旋轉軸之驅動源之縫紉
機馬達80、使壓布構件升降之壓布氣缸81、使以後述方式被切斷之針線20a、20b跳起的空氣刷82、調整縫製縫料之送料量之送料減少機構83、及彎針線回拉力賦予裝置84輸出動作控制訊號。
Furthermore, the control unit 8 also separately sends the sewing machine as the driving source of the transmission rotating shaft
The
送料減少機構83藉由改變送料機構中之送料齒之動作態樣、例如使送料齒之動作路徑相對於針板12傾斜而使往針板P上之突出時間變短,來縮短送料齒作用於針板12上之縫製縫料的時間,或是,藉由變更使送料齒循環作動之桿之長度,減小送料齒之單位送料間距等,從而減少縫製縫料之送料量,此種送料減少機構83為公知機構,故省略詳細圖示及說明。
The feeding reduction mechanism 83 shortens the action of the feeding teeth on the needle plate P by changing the action pattern of the feeding teeth in the feeding mechanism, for example, tilting the motion path of the feeding teeth relative to the
控制部8於形成雙環縫合之線跡的縫製結束後,使掛線鉤3與縫紉機馬達80、壓布氣缸81、空氣刷82、送料減少機構83及彎針線回拉力賦予裝置84相關聯地動作,藉此執行防止雙環縫合之線跡綻線動作及切線動作。
After the sewing of the stitch forming the double loop stitch is completed, the control unit 8 makes the
圖16係以時間序列顯示用於防綻線之控制部8之動作內容的時序圖。控制部8係具備CPU、ROM及RAM之電腦,圖16之時序圖所示防綻線動作及切線動作藉由根據ROM內儲存之控制程式的CPU之一系列動作而執行。 FIG. 16 is a time sequence diagram showing the operation content of the control unit 8 for fray prevention in time series. The control unit 8 is a computer equipped with a CPU, a ROM and a RAM. The fray prevention and thread trimming operations shown in the timing chart of FIG. 16 are executed by a series of operations of the CPU according to the control program stored in the ROM.
圖17~圖22係本實施形態之橫筒形雙環縫合縫紉機中之防綻線裝置H的防綻線動作之說明圖,且顯示藉由圖16之時序圖所示之控制部8之動作而產生的掛線鉤3及彎針線保持體6之動作狀態。
Figures 17 to 22 are explanatory diagrams of the fray prevention operation of the fray prevention device H in the horizontal cylindrical double loop stitch sewing machine of this embodiment, and show the action of the control unit 8 shown in the timing chart of Figure 16 The action state of the
於結束常規之縫製時,使用縫紉機之縫製作業者停止用於縫紉機驅動之踏板之踏入操作,之後執行防綻線動作,但此情況下,會對前
述踏板進行踏回操作。踏板開關21係配設於踏板,於踏入操作中輸出踏入訊號21a,當進行踏回操作時輸出踏回訊號21b。
At the end of regular sewing, the sewing manufacturer using the sewing machine stops the stepping operation of the pedal used for the sewing machine drive, and then performs the anti-fray action, but in this case, the previous
The pedal performs a step-back operation. The
控制部8結束常規之縫製,且於圖16之S1時間點,用於縫紉機驅動之踏板自踏入狀態返回至中立狀態時,亦即,處於未自踏板開關21輸出踏入訊號21a及踏回訊號21b中之任一者的狀態時,參照提供至輸入側之針位置訊號22而向縫紉機馬達80輸出停止指令。藉此,縫紉機暫時停止於針2a、2b位於上止點近旁、彎針1左進之狀態。
The control unit 8 ends the normal sewing, and at the time point S1 in Fig. 16, when the pedal used for driving the sewing machine returns to the neutral state from the step-in state, that is, when the step-in
此後,控制部8待機直至前述踏板受到踏回操作為止。於圖16之S2時間點進行踏回操作,於輸入側輸入了踏回訊號21b時,控制部8首先於S3時間點向送料減少機構83提供動作開始指令以減小送料齒之單位送料間距等、使縫製縫料之送料量小於(減少)常規縫製時之送料量,此後,開始進行下述防綻線動作。再者,前述送料減少機構83中之送料齒對縫製縫料之較小送料量的送料之開始時期(S3)係設定為藉由掛線鉤3使針線線環20a2、20b2位於較針2a、2b之下降位置靠彎針1之進入端側的位置之前的1針前。
After that, the control unit 8 stands by until the pedal is pressed back. When the step-back operation is performed at time S2 in Fig. 16, when the step-
再者,當控制部8再次由踏板開關21輸入踏入訊號21a時,恢復為常規之縫製動作,故縫製作業者能藉由再次對踏板進行踏入操作而繼續進行常規之縫製。又,圖15中,自S1時間點至S2時間點期間維持中立狀態,但並非必須維持此種中立狀態,常規之縫製結束時之踏板之操作亦能自踏入狀態連續地移行至踏回狀態。此情況下,於移行過程中經過中立位置時,成為均不輸出踏入訊號21a及踏回訊號21b之無訊號狀態,控制部8以該無訊號狀態作為觸發而如上所述般,於實現針2a、2b上升至上止
點近旁、彎針1左進之狀態後開始進行防綻線動作。
Furthermore, when the control unit 8 inputs the step-in
又,圖16之時序圖中,S2時間點下之踏板之踏回操作於以下說明之防綻線動作之執行過程中持續進行,但此種踏回操作並不須持續至防綻線動作結束為止,踏回訊號21b之輸入停止後,防綻線動作亦可藉由控制部8之作用而持續執行。
Moreover, in the timing diagram of Fig. 16, the stepping back operation of the pedal at time S2 continues during the execution of the fray prevention action described below, but this stepping back operation does not need to continue until the fray prevention action ends. So far, after the input of the step-
圖17中顯示防綻線動作開始時的針2a、2b、彎針1、掛線鉤3及彎針線保持體6之狀態。針2a、2b係處於向藉由兩根針線20a、20b與一根彎針線10而形成有雙環縫合之線跡M的縫製縫料之上方穿出的狀態。彎針1於縫製縫料之下側左進,處於已捕捉針2a、2b所形成之針線線環20a2、20b2的狀態。該狀態下,若切斷針線20a、20b及彎針線10,則如圖24所示,形成容易產生綻線之一般的縫紉終端部。
Fig. 17 shows the states of the
防綻線動作開始後,控制部8首先於圖16之S2時間點向輸出側之線操作氣缸32提供動作指令。藉此,線操作氣缸32自圖6所示擴展狀態向圖7所示收縮狀態動作而使止動構件14向右方向驅動移動,隨之,掛線鉤3透過止動構件14及連結棒35而以支軸30為中心搖擺且自待機位置移動至掛線位置。此時成為掛線鉤3之前端之鉤部3b鉤掛一方之針線線環20a1,且止動機構中之搖擺桿9藉由彈簧96之彈壓力而以支軸90為中心向順時針方向搖擺,其前端之卡合爪9a能卡合於止動構件14之一部分之狀態。
After the start of the fray prevention operation, the control unit 8 first provides an operation command to the line-operated
之後,控制部8立即向線操作氣缸32提供動作指令,該線操作氣缸32自圖7所示狀態略微擴展至圖8所示狀態,止動構件14線性地向左方驅動移動。當該線操作氣缸32略微擴展時,搖擺桿9之前端之卡合
爪9a卡合於止動構件14之一部分。藉此,止動構件14向左方向之驅動移動暫時停止。於止動構件14向左方向之驅動移動暫時停止的狀態下,如圖18所示,前述掛線鉤3透過連結棒35移動且停止於前述待機位置與掛線位置之間的保持位置,前端之鉤部3b將針線線環20a2保持於前述保持位置,且如圖19所示,彎針線保持體6進入至彎針1之前側,前端之彎針線承接部6a於左側之落針位置A之前方保持彎針線10。因此,當彎針線保持體6返回至前述待機位置時,自該彎針線保持體6脫離之彎針線10有時會產生鬆弛。
After that, the control unit 8 immediately provides an operation command to the wire-operated
掛線鉤3及彎針線保持體6如圖20所示,持續保持針線20a、20b及彎針線10,直至縫製縫料之送料移動結束、針2a、2b穿過掛線鉤3保持之針線線環20a2而捕捉該針線線環20a2為止。此時,彎針線保持體6所保持之彎針線10如圖20所示橫穿左側之針2a之前側的位置。從而,左側之針2a不捕捉彎針線10,而僅藉由右側之針2b於彎針1後側捕捉該彎針線10。
The
如上所述使掛線鉤3及彎針線保持體6移動停止於前述各位置之後,控制部8於圖16之S3時間點向縫紉機馬達80提供動作指令。該動作指令係於參照針位置訊號22而使針2a、2b下降後再次上升至上止點近旁位置為止之期間提供。藉此,對於縫製縫料進行1針量之縫製動作。該1針量之縫製係藉由送料減少機構83之動作,以較常規之縫製時小的送料量執行。
After the movement of the
其次,控制部8於圖16之S4時間點向止動機構之止動氣缸42提供動作指令,使該止動氣缸42伸長,隨之向左方向擠出驅動輸出棒41。
藉此,如圖9所示,前述搖擺桿9抵抗前述彈簧96之搖擺彈壓力而向逆時針方向搖擺,以解除該搖擺桿9之前端之卡合爪9a對止動構件14之一部分之卡合,進而解除止動構件14之暫時停止。藉由解除止動構件14之停止,使線操作氣缸32於S4時間點以最大限擴展。藉此,掛線鉤3及彎針線保持體6如圖20所示,透過止動構件14及連結棒35而以支軸30為中心搖擺且自前述保持位置復位移動至待機位置。
Next, the control unit 8 provides an operation command to the
又,控制部8使前述止動氣缸42伸長,且於前述線操作氣缸32伸長至最大限之圖16之S4時間點,使彎針線回拉力賦予裝置84進行動作。藉此,向脫離彎針線保持體6之彎針線10賦予朝向彎針線供給源裝置側之回拉力而去除於彎針線10產生之鬆弛。具體而言,彎針線回拉力賦予裝置84中之致動器153之一方即伸縮流體壓力氣缸153b收縮,且藉由致動器153之另一方即彈簧153a之彈壓力使前述搖擺臂152繞支點軸151如圖14所示般自臂前端之前述彎針線鉤掛部154與前述彎針線導引件150a對向之位置往前述前方側方位置進行往行搖擺。藉此,使彎針線部分10a以當俯視時形成大致直角三角形之一直線邊與斜邊之方式向前方側方彎折,向供給至前述彎針1之彎針線部分10a賦予朝向前述彎針線供給源裝置側的回拉力。其結果,能去除彎針線10之鬆弛,該彎針線10之鬆弛會因於常規縫製結束後藉由彎針線保持體6將彎針線10保持於較前述針之下降位置靠前側的位置、這一用於利用自連獲得防綻線效果的不可缺少之動作而產生。
In addition, the control unit 8 extends the
而且,彎針1與針2a、2b之下降一同地進行右退動作,自所捕捉之針線線環20a2穿出。藉由該彎針1之穿出,如圖21所示,右側之針2b與常規之縫製時同樣地成為捕捉彎針線10的狀態,另一方面,左側之
針2a成為捕捉左側之針線線環20a2的狀態。
In addition, the
該狀態下,彎針1轉換為左進,針2a、2b轉換為上升。如圖22所示,左進之彎針1捕捉針線線環20a2、20b2,上升之針2a、2b向縫製縫料之上方穿出。藉此,彎針1所捕捉之針線20a對之前捕捉之針線線環20a2利用針線20a進行環套,即所謂自連。
In this state,
1針量之縫製動作後,於針2a、2b上升至上止點近旁、彎針1到達左進端近旁之狀態結束。此後,於圖16之S5時間點,若向控制部8輸入切線訊號23,則對切線裝置5之切線用氣缸48提供動作指令而使該切線用氣缸48進行既定動作。藉此,透過往復驅動移動機構70而使切線裝置5如圖12所示移動至靠落針位置A、A之一側之外部位置即前述進入位置P1為止。此後,進行切線動作。以下根據圖23對該切線動作進行詳細說明。
After the sewing of one stitch, the state where the
首先,如圖23(a)所示,縫紉結束時,切線裝置5移動至靠落針位置之一側之外部位置即前述進入位置P1為止後,如圖23(b)所示,僅使可動切刀50自前述進入位置P1向靠落針位置之另一側之外部位置向箭頭x方向進行往行驅動移動。藉由該往行驅動移動,如圖23(c)所示,當可動切刀50前端側之彎針線捕捉部50a剛超過跨及彎針1之前端附近與縫製縫料W之背面側之間的彎針線10後,可動切刀50之移動方向立即反轉,於前述彎針線捕捉部50a鉤掛且捕捉突出於縫製縫料W之背面側之彎針線部10a。
First, as shown in Figure 23(a), when sewing is completed, the
接著,如圖23(d)所示,可動切刀50自靠前述落針位置之另一側之外部位置往前述進入位置P1向箭頭y方向返行驅動移動,當該
返行驅動移動時於針線捕捉部50b鉤掛且捕捉突出於縫製縫料W之背面側的左右之針線部20a1、20b1。而且,藉由使可動切刀50進一步向箭頭y方向返行驅動移動,從而如圖23(e)所示,利用各捕捉部50a、50b與固定切刀51之滑接而切斷由前述針線捕捉部50b捕捉之針線部20a1、20b1及由彎針線捕捉部50b捕捉之彎針線部10a。
Next, as shown in Figure 23(d), the
此後,如圖23(f)所示,針2a、2b向針板12之上方移動,且保持於彎針1之彎針線10之端部彈性卡夾保持於可動切刀50與彎針線卡夾構件52之間。
Thereafter, as shown in Figure 23(f), the
彎針線回拉力賦予裝置84持續動作直至上述之切線動作結束為止,且向自彎針1之前端延伸至縫製縫料之彎針線10持續賦予既定的回拉力。藉此,如圖22及圖24所示,於1針量之縫製動作後,針2a、2b上升至上止點近旁,隨之,位於彎針1後側(圖24中為近前側)之針線20a、20b如箭頭d所示向下方移動,即便如此,彎針線10亦未鬆弛,故該彎針線10不會滑接於針線20a、20b而被捲入至彎針1下方。
The looper thread return pulling
故當切線裝置5接著作動,且如圖23(b)、(c)所示,使可動切刀50自接近前述彎針1之朝向左前方的進入位置向靠落針位置之另一側(左側)之外部位置向箭頭x方向往行驅動移動時,如圖25所明示般,可動切刀50前端側之彎針線捕捉部50a能確實地鉤掛跨及彎針1之前端附近與縫製縫料W之背面側之間的彎針線10,且可動切刀50之針線捕捉部50b能確實地鉤掛針線20a、20b從而可藉由與固定切刀51之滑接而確實地進行切斷,被切斷之彎針線10之端部確實地卡夾保持於可動切刀50與彎針線卡夾構件52之間。
Therefore, when the
故能避免因自連後之彎針線10之鬆弛所致的切斷不良及切斷後之彎針線保持之不良狀況的發生,能使下一縫製按規定般切實地、且外觀良好地進行。
Therefore, it is possible to avoid the occurrence of defective cutting caused by the slack of the
以上之線切斷動作結束後,切線裝置5透過往復驅動移動機構70移動至圖11(A)、(B)所示退避位置P2且以不妨礙彎針1之移動的傾斜姿勢等待下一縫製。另一方面,控制部8待機直至輸入有針線挑去訊號24為止,若於圖16之S6時間點輸入有針線挑去訊號24,則向空氣刷82輸出動作指令而使該空氣刷82動作。該空氣刷82吹出空氣,使連續於針2a、2b之針線20a、20b之切斷端部跳起。此後,控制部8於圖16之S7時間點向壓布氣缸81輸出動作指令而使該壓布氣缸81動作,使按壓構件自針板12之上表面上升,藉此,取出利用自連防止綻線的縫製縫料W,準備進行下一縫製。
After the above thread cutting operation is completed, the
於上述用於防綻線之1針量之縫製動作中,如圖26所示,彎針線10穿過線跡M最後形成於縫製縫料W之背面的右側之針線線環20b2內,當防綻線之1針量之縫製動作時於自縫製縫料W之背面穿出的右側之針線20b前方折回,再次穿過右側之最後的針線線環20b2後引出且被切斷。
In the above-mentioned sewing action of 1 stitch for preventing fraying, as shown in FIG. 26, the
另一方面,於用於防綻線之1針量之縫製動作時,自縫製縫料W之背面穿出的左側之針線部20a1穿過接續常規之縫製時之最後繼續形成於縫製縫料W之背面的最後的針線線環20a2內,將該最後的針線線環20a2自連,形成單環縫合之線跡M。故彎針線10被針線20a與最後的針線線環20b2強力地按壓,如圖26所示,被限制於跨及左側之最後的針線線環
20b2與前一次形成之針線線環20c之間的狀態。即使對彎針線部10a施加任一方向之力均能維持該限制,故能防止產生雙環縫合之線跡M特有的綻線。
On the other hand, in the sewing operation of 1 stitch for preventing fraying, the left needle thread portion 20a1 that passes through the back of the sewing material W passes through the last of the regular sewing and continues to be formed on the sewing material W In the last needle thread loop 20a2 on the back side, the last needle thread loop 20a2 is self-connected to form a single loop stitch M. Therefore, the
又,於用於防綻線之1針量之縫製動作中,前述送料減少機構83中之送料齒對縫製縫料之送料量小於常規之縫製時之送料量,藉此,能使自連前之互連時之線跡之間距小於之前互連時之線跡之間距。藉此,能強化左側之針線20a與左側之最後針線線環20a2之間的彎針線部10a之按壓,使防脫阻力增大。故當處於圖26所示狀態時,能藉由自連部、與伴隨使自連前之互連時之線跡之間距變小而產生的彎針線10之防脫阻抗之增大的加乘作用,來確實地防止雙環縫合之線跡M之綻線。
In addition, in the sewing operation of 1 stitch for preventing fraying, the feeding amount of the feeding teeth in the aforementioned feeding reducing mechanism 83 to the sewing material is smaller than the feeding amount of the sewing material during the conventional sewing, thereby enabling the automatic connection The distance between traces at the time of interconnection is smaller than the distance between traces at the time of previous interconnection. As a result, the pressing of the
再者,上述實施形態中,雖對於使前述彎針線保持體6以能與針線保持機構中之前述掛線鉤3一體地相對於彎針1進行接近及相離動作的方式構成的情況進行了說明,但亦能使彎針線保持體6以能與前述針線保持機構中之掛線鉤3分開地相對於彎針1進行接近及相離動作的方式構成。
Furthermore, in the above-mentioned embodiment, the looper
又,上述實施形態中,雖對於使前述彎針線保持體6以進入彎針1之前側且前端之彎針線承接部6a於落針位置A、A之前方保持彎針線10的方式構成的情況進行了說明,但亦能以進入彎針1後側且前端之彎針線承接部6a於落針位置A、A後部保持彎針線10的方式構成。
In addition, in the above-mentioned embodiment, the looper
進而,上述實施形態中,對於裝設防綻線裝置H之針板台11,對採用分割為左側針板台部11L與右側針板台部11R該兩部分之構成,藉此提高防綻線裝置H對縫紉機縫台部B之組裝作業性或維護之容易性的情況進行了說明,但作為防綻線裝置H中之針板台11,亦可如先前技術中
所示般構成為左右較長之一體物。
Furthermore, in the above-mentioned embodiment, for the
又進而,上述各實施形態中,係以雙針之橫筒形雙環縫合縫紉機作為應用對象,但亦可應用於一針之橫筒形雙環縫合縫紉機或平縫式雙環縫合縫紉機。 Furthermore, in each of the above embodiments, a double-needle horizontal cylindrical double-loop stitch sewing machine is used as an application object, but it can also be applied to a one-needle horizontal cylindrical double-loop stitch sewing machine or a lockstitch double-loop stitch sewing machine.
B‧‧‧縫紉機縫台部 B‧‧‧Sewing machine bed
C‧‧‧縫紉機臂部 C‧‧‧Sewing machine arm
D‧‧‧縫紉機本體部 D‧‧‧Sewing machine body
5‧‧‧切線裝置 5‧‧‧Thread cutting device
12‧‧‧針板 12‧‧‧Needle plate
70‧‧‧往復驅動移動機構 70‧‧‧Reciprocating drive moving mechanism
84‧‧‧彎針線回拉力賦予裝置 84‧‧‧Bender thread return tension imparting device
151‧‧‧支點軸 151‧‧‧Pivot point axis
152‧‧‧搖擺臂 152‧‧‧Swing arm
153‧‧‧致動器 153‧‧‧Actuator
153a‧‧‧彈簧 153a‧‧‧Spring
153b‧‧‧伸縮流體壓力氣缸 153b‧‧‧Expandable fluid pressure cylinder
Claims (5)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JPJP2015-107947 | 2015-05-11 | ||
| JP2015107947A JP6395137B2 (en) | 2015-05-11 | 2015-05-11 | Double chainstitch sewing machine with seams |
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| TW201708650A TW201708650A (en) | 2017-03-01 |
| TWI734685B true TWI734685B (en) | 2021-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW105113938A TWI734685B (en) | 2015-05-11 | 2016-05-05 | Double loop stitch sewing machine with thread fray prevention device |
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| Country | Link |
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| JP (1) | JP6395137B2 (en) |
| CN (1) | CN107532358B (en) |
| TW (1) | TWI734685B (en) |
| WO (1) | WO2016182089A1 (en) |
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| JP7379781B2 (en) * | 2019-07-11 | 2023-11-15 | ヤマトミシン製造株式会社 | Method for preventing fraying of seams and device for preventing fraying of seams |
| JP7324393B2 (en) * | 2019-08-10 | 2023-08-10 | ヤマトミシン製造株式会社 | Method for preventing fraying of seams and device for preventing fraying of seams |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08187378A (en) * | 1995-01-10 | 1996-07-23 | Juki Corp | Lock sewing machine |
| TW201135001A (en) * | 2010-03-11 | 2011-10-16 | Yamato Sewing Machine Mfg | Seam ravel preventing apparatus and ravel preventing method for stitches |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04282190A (en) * | 1991-03-08 | 1992-10-07 | Morimoto Mfg Co Ltd | Seam length control system for sewing machine |
| JP3318482B2 (en) * | 1996-02-28 | 2002-08-26 | ペガサスミシン製造株式会社 | Method and apparatus for preventing seam fraying |
| JP2003245486A (en) * | 2002-02-26 | 2003-09-02 | Pegasus Sewing Mach Mfg Co Ltd | Double chain stitching sewing machine |
| JP5494598B2 (en) * | 2011-05-23 | 2014-05-14 | ヤマトミシン製造株式会社 | Method for preventing fraying of stitches, fraying prevention device for stitches, and stitch structure |
| JP5522577B2 (en) * | 2011-08-08 | 2014-06-18 | ヤマトミシン製造株式会社 | Double chainstitch sewing machine with seams |
| JP6059917B2 (en) * | 2012-08-29 | 2017-01-11 | Juki株式会社 | Double chain stitch machine |
-
2015
- 2015-05-11 JP JP2015107947A patent/JP6395137B2/en active Active
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2016
- 2016-05-05 TW TW105113938A patent/TWI734685B/en active
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08187378A (en) * | 1995-01-10 | 1996-07-23 | Juki Corp | Lock sewing machine |
| TW201135001A (en) * | 2010-03-11 | 2011-10-16 | Yamato Sewing Machine Mfg | Seam ravel preventing apparatus and ravel preventing method for stitches |
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| TW201708650A (en) | 2017-03-01 |
| JP2016209505A (en) | 2016-12-15 |
| JP6395137B2 (en) | 2018-09-26 |
| CN107532358B (en) | 2020-10-23 |
| WO2016182089A1 (en) | 2016-11-17 |
| CN107532358A (en) | 2018-01-02 |
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