TWI725820B - Semiconductor device having tsv structure and manufaturing method thereof - Google Patents
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Abstract
Description
本發明涉及一種半導體封裝技術,尤其涉及一種矽穿孔結構、及矽穿孔結構的製作方法。 The invention relates to a semiconductor packaging technology, in particular to a silicon through hole structure and a manufacturing method of the silicon through hole structure.
隨著目前晶圓市場需求的急速多樣化發展,積體電路(Integrated Circuit,IC)尺寸的微縮技術演進已邁入數十奈米之極小尺度。因此晶圓模組必須具備有輕薄短小、低成本、低耗電量、高傳輸效率、高度多功能異質整合(Hetero-integration)、以及即時上市的需求。則不僅在晶圓層級的製造技術必須加速提升,且在晶圓模組封裝層級的封裝技術(Package technology)上更是將面臨到嚴峻的挑戰。由於晶圓的整合變得相當複雜,封裝技術也因此隨著產品需求而有所改變。目前高階產品常見的覆晶接合封裝(Flip chip)雖然可以解決短連線的晶圓封裝問題,卻只能進行單層的晶圓封裝,且隨著電晶體數目與信號接腳數量(I/O)遽增,覆晶接合封裝亦逐漸無法應付凸塊間隙小於150μm的封裝需求。 With the rapid and diversified development of the current wafer market demand, the evolution of integrated circuit (IC) size reduction technology has reached an extremely small scale of tens of nanometers. Therefore, the wafer module must have the requirements of light, thin, short, low cost, low power consumption, high transmission efficiency, high multi-functional hetero-integration (Hetero-integration), and immediate listing. Not only must the manufacturing technology at the wafer level be accelerated, but also the packaging technology at the wafer module packaging level will face severe challenges. As the integration of wafers has become quite complex, packaging technology has therefore changed with product requirements. Although Flip Chip, which is common in high-end products, can solve the problem of short-wiring wafer packaging, it can only be packaged in a single-layer wafer, and with the number of transistors and the number of signal pins (I/ O) With the rapid increase, the flip chip bonding package is gradually unable to cope with the package requirements with bump gaps less than 150μm.
又如所謂的多晶圓封裝(Multi-chip package,MCP)、POP(Package on package)、PIP(Package in package)等類型的系統級封裝技術(System in package,SIP)為例,封裝佈局必須由二維延伸至三維,大幅增加封裝技術的難度。因此, 所謂的三維積體電路矽穿孔(3D Integrated Circuits Through Silicon Via,3D IC TSV)技術正是可以解決上述問題的關鍵性技術,其可使晶圓由二維平面佈局演進至三維垂直堆疊佈局。其是利用三維矽穿孔的立體互連技術具有更短的導線互連路徑、更低的電阻與電感、更有效率地傳遞訊號、電力及熱能等優勢。 Another example is the so-called Multi-chip package (MCP), POP (Package on package), PIP (Package in package) and other types of system-in-package technology (System in package, SIP). The package layout must Extending from two-dimensional to three-dimensional, greatly increasing the difficulty of packaging technology. therefore, The so-called 3D Integrated Circuits Through Silicon Via (3D IC TSV) technology is a key technology that can solve the above-mentioned problems. It can evolve the wafer from a two-dimensional planar layout to a three-dimensional vertical stacking layout. It is a three-dimensional interconnection technology using three-dimensional silicon vias, which has the advantages of shorter wire interconnection paths, lower resistance and inductance, and more efficient transmission of signals, electricity and heat.
三維矽穿孔的製程步驟主要依序為:(1)矽穿孔蝕刻、(2)矽穿孔填充、(3)載板接合、(4)晶圓薄化、及(5)載板脫離等等。仰賴的技術涵蓋包括:矽穿孔成形技術、晶圓操縱技術、晶圓薄化技術、接合組裝技術、及晶圓測試技術。該些技術涉及的製程工序繁瑣,例如需要蝕刻光罩的乾蝕刻(dry etching)、及需要昂貴原料或設備的化學氣相沉積(Chemical Vapor Deposition,CVD)、化學機械平坦化(Chemical-Mechanical Planarization,CMP),導致製造成本難以下修。而於矽穿孔蝕刻、載板接合、晶圓薄化等之步驟,常會面臨加工的風險,晶圓的支撐強度若是不夠,則難以防止晶圓的破裂損傷,而使良率不佳,且所付出的原料成本會居高不下。 The process steps of the three-dimensional silicon through hole are mainly in sequence: (1) silicon through hole etching, (2) silicon through hole filling, (3) carrier bonding, (4) wafer thinning, and (5) carrier detachment. Relying on technologies include: through-silicon via forming technology, wafer handling technology, wafer thinning technology, bonding assembly technology, and wafer testing technology. These technologies involve complicated process steps, such as dry etching that requires etching masks, chemical vapor deposition (CVD), and chemical-mechanical planarization that require expensive raw materials or equipment. , CMP), resulting in manufacturing costs difficult to repair. In the steps of silicon via etching, carrier bonding, wafer thinning, etc., there are often processing risks. If the support strength of the wafer is not enough, it is difficult to prevent the wafer from cracking and damage, resulting in poor yield, and The cost of raw materials paid will remain high.
為解決上述的問題,本發明之主要目的在提供一種具有矽穿孔結構的半導體元件,利用三維矽穿孔的立體互連技術具有更短的導線互連路徑、更低的電阻與電感、更有效率地傳遞訊號、電力及熱能等優勢。 In order to solve the above-mentioned problems, the main purpose of the present invention is to provide a semiconductor device with a silicon through hole structure. The three-dimensional interconnection technology using three-dimensional silicon through hole has a shorter wire interconnection path, lower resistance and inductance, and more efficiency. Ground transmission of signals, electricity and heat and other advantages.
根據本發明的實施方式,具有矽穿孔結構的半導體元件包括:基板,具有第一表面、及與第一表面相對的第二表面,並設置有多個孔洞貫穿過基板的第一表面及第二表面;貫通電極,設置於基板的每一個孔洞內,貫通電極具有第一端面及與第一端面相對的第二端面,第一端面位於基板的第一表面 的一側,第二端面位於基板的第二表面的一側;襯層,設置於每一個孔洞的內壁,從基板的第一表面的一側延伸至第二表面的一側;多個焊墊,每一個焊墊對應並覆蓋貫通電極的第一端面、及位於基板的第一表面的一側的襯層;第一絕緣層,設置於基板的第一表面上,並使得每個焊墊的部分表面暴露出來;多個第一導電元件,覆蓋所暴露的每個焊墊及部分的第一絕緣層;第二絕緣層,覆蓋基板的第二表面、及位於基板的第二表面的一側的襯層;以及多個第二導電元件,覆蓋每個貫通電極的第二端面,並延伸到部分的第二絕緣層上。 According to an embodiment of the present invention, a semiconductor device with a silicon through hole structure includes a substrate having a first surface and a second surface opposite to the first surface, and a plurality of holes are provided to penetrate through the first surface and the second surface of the substrate. Surface; through electrodes, provided in each hole of the substrate, the through electrodes have a first end surface and a second end surface opposite to the first end surface, the first end surface is located on the first surface of the substrate The second end surface is located on the side of the second surface of the substrate; the lining layer is provided on the inner wall of each hole and extends from the side of the first surface of the substrate to the side of the second surface; Each pad corresponds to and covers the first end surface of the through electrode and the liner layer located on one side of the first surface of the substrate; the first insulating layer is arranged on the first surface of the substrate and makes each pad Part of the surface of the exposed; a plurality of first conductive elements, covering each exposed pad and part of the first insulating layer; the second insulating layer, covering the second surface of the substrate, and a second surface of the substrate And a plurality of second conductive elements covering the second end surface of each through electrode and extending to a part of the second insulating layer.
本發明之另一目的在提供一種具有矽穿孔結構的半導體元件的製作方法,將導電元件與貫通電極電性接觸的面積建構得大,電連接性得以增強。 Another object of the present invention is to provide a method for fabricating a semiconductor device with a through-silicon via structure, which constructs a large area for electrical contact between the conductive element and the through electrode, and enhances the electrical connection.
根據本發明的實施方式,具有矽穿孔結構的半導體元件的製作方法包括:提供基板,基板具有第一表面、及與第一表面相對的第二表面;在基板內形成多個貫穿基板的第一表面及第二表面的孔洞;形成襯層在基板內的每一個孔洞的內壁上;在每一個孔洞內形成金屬以形成貫通電極,其中貫通電極具有第一端面及與第一端面相對的第二端面,第一端面位於基板的第一表面的一側,第二端面位於基板的第二表面的一側;形成多個焊墊以覆蓋貫通電極的第一端面;形成第一絕緣層在基板的第一表面並暴露每一個焊墊的部分表面;形成第一導電元件在每一個焊墊上,且每一個焊墊與第一導電元件電性連接;對基板相對於第一表面的一側執行薄形化製程,使襯層暴露出基板的第二表面;形成第二絕緣層在基板的第二表面上;移除部分的第二絕緣層及襯層,以暴露貫通電極的第二端面;以及形成多個第二導電元件,且每一個第二導電元件覆蓋貫通電極的第二端面,並延伸到部分的第二絕緣層上。 According to an embodiment of the present invention, a method for manufacturing a semiconductor device with a silicon through hole structure includes: providing a substrate, the substrate having a first surface and a second surface opposite to the first surface; and forming a plurality of first penetrating through the substrate in the substrate. Holes on the surface and the second surface; forming a liner on the inner wall of each hole in the substrate; forming a metal in each hole to form a through electrode, wherein the through electrode has a first end surface and a first end surface opposite to the first end surface Two end surfaces, the first end surface is located on one side of the first surface of the substrate, and the second end surface is located on one side of the second surface of the substrate; a plurality of solder pads are formed to cover the first end surface of the through electrode; a first insulating layer is formed on the substrate And expose part of the surface of each soldering pad; forming a first conductive element on each soldering pad, and each soldering pad is electrically connected to the first conductive element; performing on the side of the substrate opposite to the first surface Thinning process to expose the liner layer to the second surface of the substrate; form a second insulating layer on the second surface of the substrate; remove part of the second insulating layer and liner to expose the second end surface of the through electrode; And forming a plurality of second conductive elements, and each second conductive element covers the second end surface of the through electrode and extends to a part of the second insulating layer.
本發明之又一目的在提供一種具有矽穿孔結構的半導體元件的製作方法,將導電元件與矽穿孔結構的接觸面積設計增大,使接合度增強,提升產品可靠度。 Another object of the present invention is to provide a method for manufacturing a semiconductor element with a silicon through hole structure, which design increases the contact area between the conductive element and the silicon through hole structure, so that the bonding degree is enhanced and the product reliability is improved.
根據本發明的實施方式,具有矽穿孔結構的半導體元件的製作方法包括:提供基板,基板具有第一表面、及與第一表面相對的第二表面;在基板內形成多個貫穿基板的第一表面及第二表面的孔洞;形成襯層在基板內的每一個孔洞的內壁上;在每個孔洞內形成金屬以形成貫通電極,其中貫通電極具有第一端面及與第一端面相對的第二端面,第一端面位於基板的第一表面的一側,第二端面位於基板的第二表面的一側;形成多個焊墊以覆蓋貫通電極的第一端面;形成第一絕緣層在基板的第一表面並暴露每一個焊墊的部分表面;形成第一導電元件在每一個焊墊上,且每一個焊墊與第一導電元件電性連接;對基板相對於第一表面的一側執行薄形化製程,使貫通電極突出於基板的第二表面;形成第二絕緣層以覆蓋基板的第二表面及突出的貫通電極;移除部分的第二絕緣層及襯層,以暴露貫通電極的部分的第二端面;以及形成多個第二導電元件,且每一個第二導電元件覆蓋貫通電極的部分的第二端面,並延伸到部分的第二絕緣層上。 According to an embodiment of the present invention, a method for manufacturing a semiconductor device with a silicon through hole structure includes: providing a substrate, the substrate having a first surface and a second surface opposite to the first surface; and forming a plurality of first penetrating through the substrate in the substrate Holes on the surface and the second surface; forming a liner on the inner wall of each hole in the substrate; forming a metal in each hole to form a through electrode, wherein the through electrode has a first end surface and a first end surface opposite to the first end surface. Two end surfaces, the first end surface is located on one side of the first surface of the substrate, and the second end surface is located on one side of the second surface of the substrate; a plurality of solder pads are formed to cover the first end surface of the through electrode; a first insulating layer is formed on the substrate And expose part of the surface of each soldering pad; forming a first conductive element on each soldering pad, and each soldering pad is electrically connected to the first conductive element; performing on the side of the substrate opposite to the first surface Thinning process to make the through electrode protrude from the second surface of the substrate; form a second insulating layer to cover the second surface of the substrate and the protruding through electrode; remove part of the second insulating layer and liner to expose the through electrode And forming a plurality of second conductive elements, and each second conductive element covers the part of the second end surface of the through electrode, and extends to part of the second insulating layer.
本發明所揭露的具有矽穿孔結構的半導體元件具有良好的電連接性及電絕緣性;於另一實施例中,由於第二導電元件與矽穿孔結構的接觸面積增大,使接合度增強並牢固半導體元件的支撐強度,以提升產品可靠度,使原料成本免於耗費高漲。於製作方法中,襯層與第二絕緣層的部分移除可於同一個蝕刻步驟完成,可節省製作流程的耗時與工耗。 The semiconductor device with the silicon through hole structure disclosed in the present invention has good electrical connectivity and electrical insulation. In another embodiment, since the contact area between the second conductive element and the silicon through hole structure is increased, the bonding degree is enhanced and Strengthen the support strength of semiconductor components to improve product reliability and avoid high cost of raw materials. In the manufacturing method, the partial removal of the liner layer and the second insulating layer can be completed in the same etching step, which can save the time and labor consumption of the manufacturing process.
10:基板 10: substrate
100:孔洞 100: Hole
101:貫通電極 101: Through electrode
110:襯層 110: Lining
200:焊墊 200: pad
210:第一絕緣層 210: first insulating layer
220:第二絕緣層 220: second insulating layer
11:第一表面 11: The first surface
12:第二表面 12: second surface
1011:第一端面 1011: first end face
1012:第二端面 1012: second end face
300:金屬層 300: Metal layer
310:焊球 310: Solder ball
320:正面凸塊 320: front bump
420:背面凸塊 420: Back bump
400:研磨滾輪 400: Grinding roller
500:光罩 500: Mask
圖1為根據本發明的第一實施態樣,表示具有矽穿孔結構的半導體元件的側視圖;圖2A至圖2H為根據本發明的第一實施態樣,表示具有矽穿孔結構的半導體元件的製作方法的側視圖;圖3為根據本發明的第二實施態樣,表示具有矽穿孔結構的半導體元件的側視圖;以及圖4A至圖4H為根據本發明的第二實施態樣,表示具有矽穿孔結構的半導體元件的製作方法的側視圖。 1 is a side view of a semiconductor device with a silicon through hole structure according to a first embodiment of the present invention; FIGS. 2A to 2H are according to the first embodiment of the present invention, which shows a view of a semiconductor device with a silicon through hole structure Fig. 3 is a side view of a semiconductor device with a silicon via structure according to a second embodiment of the present invention; and Figs. 4A to 4H are a second embodiment of the present invention, showing a A side view of a method for manufacturing a semiconductor device with a through-silicon via structure.
以下詳細討論本發明的第一實施態樣及第二實施態樣的半導體元件結構及製作方法。應當理解的是無論如何,示出的實施態樣提供了在廣泛多種場景中實施的適用的發明構思。所討論的特定的實施態樣僅是製造和使用本發明的特定方式,並不是對本發明的範圍的限制。 The semiconductor device structure and manufacturing method of the first embodiment and the second embodiment of the present invention are discussed in detail below. It should be understood that in any case, the illustrated embodiment provides an applicable inventive concept that can be implemented in a wide variety of scenarios. The specific embodiments discussed are only specific ways to make and use the invention, and do not limit the scope of the invention.
本發明在特定的環境中將參考示出的實施態樣進行描述,也就是使用矽穿孔技術將一個半導體元件接合到另一個半導體元件上,或是將一個半導體元件接合到玻璃上。然而,本發明也可以應用到其他接合封裝製程。 The present invention will be described with reference to the illustrated embodiment in a specific environment, that is, using silicon via technology to bond one semiconductor element to another semiconductor element, or to bond a semiconductor element to glass. However, the present invention can also be applied to other bonding and packaging processes.
首先,參考圖1說明本發明第一實施態樣的具有矽穿孔結構的半導體元件,如圖1所示,具有矽穿孔結構的半導體元件包括基板10、垂直地貫穿於基板10的貫通電極101、與貫通電極101電性連接的正面凸塊320及背面凸塊420。基板10的第一表面11是位於正面側,而基板10的第二表面12是位於與正面側對應的背面側。基板10可包括矽晶圓並且具有彼此相反的正面側和背面側。
基板10可以是在製造半導體記憶體元件、半導體邏輯元件、光電元件、顯示單元等的過程中使用的基板。正面側可對應於與其中形成例如場效應電晶體、模擬集成電路等有源元件或電阻器、電容器、連接器等無源元件的有源區相鄰的一側,背面側可對應於與正面側相反的另一側。正面凸塊320設置在基板10的第一表面11上,背面凸塊420設置在基板10的第二表面12上並與正面凸塊320相對。
First, referring to FIG. 1, a semiconductor device with a silicon through hole structure according to the first embodiment of the present invention will be described. As shown in FIG. 1, the semiconductor device with a silicon through hole structure includes a
孔洞100從第一表面11貫穿基板10直至第二表面12,利用金屬填充孔洞100以形成貫通電極101,貫通電極101的金屬可包括銅、銀或錫。矽穿孔結構(圖未示)包括貫通電極101及包圍貫通電極101的內壁的襯層110。因此,襯層110設置在貫通電極101和基板10之間,襯層110的材料為氧化物,較佳為二氧化矽,襯層110從基板10的正面側延伸至背面側,基本上可以防止貫通電極101中的金屬原子或金屬離子擴散到基板10中。
The
貫通電極101具有第一端面1011及與第一端面1011相對的第二端面1012,貫通電極101的第一端面1011位於基板10的正面側,貫通電極101的第二端面1012位於基板10的背面側。貫通電極101的第一端面1011可與電路圖案接觸,使得貫通電極101電性連接到電路圖案。此外,貫通電極101的第一端面1011上設置焊墊200,多個焊墊200還覆蓋位於基板10的正面側的襯層110,由於覆蓋電路圖案的第一絕緣層210是位於基板10的第一表面11,而同樣位於基板10的第一表面11的焊墊200則需要被暴露得以電性連接到電路圖案,以電性連接到基板的外部電路(圖未示)。
The through
用以覆蓋電路圖案的第一絕緣層210是形成於基板10的第一表面11上,第一絕緣層210經圖案化以使每一個焊墊200的部分表面暴露出來。第一絕緣層210的材料較佳為可被圖案化的聚合物或光硬化樹脂,其中以聚醯亞胺的耐熱性最為優異。
The first insulating
為了與貫通電極101電性連接,正面凸塊320附接到焊墊200被暴露的部分表面。正面凸塊320包括設置於焊墊200上的金屬層300(Under Bump Metallurgy,UBM)、及設置在金屬層300的與焊墊200相反的表面上的焊球310。金屬層300較佳的形狀為圓柱形狀,金屬層300可以由至少三層導電材料形成,例如:一層鎳、一層錫銀合金、及一層銅,可選擇在銅層之上具有合金層而頂層為鎳;焊球310可以由至少兩層導電材料形成,例如一層錫銀合金、及一層銅,可選擇在銅層的頂層之上具有合金層。在一實施例中,一旦在金屬層300上已經形成錫層,較佳為進行回流以使錫層形成期望的球點形狀。另外還有其他本領域熟知的導電材料,例如鈦/鈦鎢/銅的排列、銅/鎳/金的排列或是銅/鉻銅的排列,因此不限於此。
In order to be electrically connected to the through
再者,於基板10的背面側,第二絕緣層220設置於基板10的第二表面12,第二絕緣層220的材料較佳為絕緣性、耐溶劑性、及耐熱性良好的聚醯亞胺,第二絕緣層220可以經圖案化後僅覆蓋位於基板10的背面側且位於內壁上的襯層110,而使貫通電極101的第二端面1012暴露出來。且背面凸塊420覆蓋貫通電極101暴露出的完整第二端面1012,並橫向延伸到部分的第二絕緣層220上。背面凸塊420可以由至少三層導電材料形成,例如一層金、一層鎳、及一層銅,可選擇在銅層之上具有鎳層而頂層為金;也可以是由一層或兩層導電材料所形成,較佳的導電材料為銅、鎳、錫、銀、金或彼等的合金。背面凸塊420與貫通電極101電性接觸的面積較大,電連接性較強。此外,背面凸塊420與基板10的第二表面12之間隔著第二絕緣層220,背面凸塊420與矽穿孔結構的內壁隔著襯層110,可發揮電絕緣性的效果。
Furthermore, on the back side of the
接著,參考圖2A至圖2H說明本發明第一實施態樣的製作方法流程。首先,如圖2A所示,提供基板10,對基板10執行溝槽化,較佳為採用蝕刻或雷射鑽孔方式在基板10內形成多個貫穿基板10的孔洞100,孔洞100具有從正
面側朝向背面側延伸預定的深度。然後採用例如物理氣相沉積方式(PVD)在基板10內的每一個孔洞100的內壁上形成襯層110;且對每一個孔洞100內填充金屬以形成彼此分隔開預定距離的貫通電極101,則貫通電極101具有位於基板10的正面側的第一端面1011、及位於基板10的背面側的第二端面1012。然後採用蒸鍍或電鍍的方式對每一個貫通電極101形成多個焊墊200以覆蓋貫通電極101的第一端面1011,焊墊200並未覆蓋基板10的整個第一表面11。焊墊200的材料較佳為鋁。
Next, the flow of the manufacturing method of the first embodiment of the present invention will be described with reference to FIGS. 2A to 2H. First, as shown in FIG. 2A, a
接著,如圖2B所示,在基板10的第一表面11塗佈聚醯亞胺,聚醯亞胺經過照光或加熱而硬化而形成第一絕緣層210在基板10的第一表面11。接著對第一絕緣層210執行蝕刻,以形成圖案化的第一絕緣層210,以暴露出每一個焊墊200的部分表面。
Next, as shown in FIG. 2B, the
接著,如圖2C所示,在每一個焊墊200上形成正面凸塊320,包含先採用例如電漿增強化學氣相沉積(PECVD)方式在每一個焊墊200上形成金屬層300,再採用蒸鍍、電鍍、印刷、焊料遷移、或植球等方式於圓柱形狀的金屬層300上形成焊球310,並採用回流方式以使焊球310形成期望的球點形狀。金屬層300堆疊在每一個焊墊200上並覆蓋部分的第一絕緣層210,以使正面凸塊320通過焊墊200與貫通電極101電性連接。
Next, as shown in FIG. 2C, forming
接著,如圖2D所示,翻轉基板10將背面側朝上,以便對基板10的背面側執行薄形化,較佳為採用研磨滾輪400研磨基板10的背面側,直至襯層110從基板10的第二表面12暴露出來則停止研磨。
Next, as shown in FIG. 2D, the
接著,如圖2E所示,在基板10的第二表面12塗佈聚醯亞胺,聚醯亞胺經過照光或加熱而硬化,以在基板10的第二表面12上形成第二絕緣層220。
Next, as shown in FIG. 2E, the
接著,如圖2F及圖2G所示,採用電漿轟擊等乾蝕刻方式及蝕刻光罩500對第二絕緣層220執行蝕刻,對應於貫通電極101的第二端面1012上方的第二絕緣層220及襯層110由於沒有蝕刻光罩500遮住而被去除,以形成圖案化的第二絕緣層220,使貫通電極101的第二端面1012暴露出來。
Next, as shown in FIGS. 2F and 2G, the second insulating
接著,如圖2H所示,採用蒸鍍、電鍍、印刷、焊料遷移、或植球等方式於基板10的背面側對應貫通電極101的第二端面1012的位置形成背面凸塊420。背面凸塊420堆疊在每個貫通電極101的第二端面1012上並延伸覆蓋到部分的第二絕緣層220上,使得背面凸塊420與貫通電極101電性連接。
Next, as shown in FIG. 2H, a
接著,參考圖3說明本發明第二實施態樣的具有矽穿孔結構的半導體元件,如圖3所示並配合圖1,於第二實施態樣,基板10的正面側的結構配置與第一實施態樣相同,於此不再贅述。不同的是基板10的背面側,貫通電極101的第二端面1012、及包圍貫通電極101的第二端面1012的部分襯層110從基板10的第二表面12突出。也就是說,貫通電極101的第二端面1012高於基板10的第二表面12,則矽穿孔結構突出到基板10的第二表面12上方。
Next, referring to FIG. 3, a semiconductor device with a silicon through hole structure in the second embodiment of the present invention will be described. As shown in FIG. 3 and in conjunction with FIG. 1, in the second embodiment, the structure configuration on the front side of the
第二絕緣層220設置於基板10的第二表面12,並覆蓋突出的矽穿孔結構的一端。第二絕緣層220可以經圖案化後覆蓋位於內壁上的襯層110、及位於貫通電極101的第二端面1012上的部分襯層110,而使貫通電極101的部分第二端面1012暴露出來。詳細來說,第二絕緣層220覆蓋突出的矽穿孔結構的一端,包括覆蓋突出於基板10的第二表面12的襯層110、及設置於貫通電極101部分的第二端面1012上的襯層110,但沒有超過襯層110延伸覆蓋到貫通電極101的整個第二端面1012。
The second
背面凸塊420覆蓋貫通電極101暴露出的部分第二端面1012,與位於貫通電極101的第二端面1012上的部分襯層110接觸,並橫向延伸到部分的第二絕緣層220上。詳細來說,背面凸塊420包括依序堆疊在貫通電極101的部分第
二端面1012上、及包圍襯層110的部分第二絕緣層220上,而與位於貫通電極101的第二端面1012上的部分襯層110、及第二絕緣層220的側壁接觸。在第二實施態樣中,背面凸塊420覆蓋突出的矽穿孔結構的一端,且背面凸塊420從突出的矽穿孔結構的內壁橫向延伸並覆蓋於部分第二絕緣層220上。相比於只接觸貫通電極101的第二端面1012(即第一實施態樣)的背面凸塊420,第二實施態樣具有良好的電連接性及電絕緣性,此外由於背面凸塊420與矽穿孔結構的接觸面積增大,使接合度增強,提升產品可靠度。
The
接著,參考圖4A至圖4H說明本發明第二實施態樣的製作方法流程。首先,如圖4A所示,提供基板10,對基板10執行溝槽化,較佳為採用蝕刻或雷射鑽孔方式在基板10內形成多個貫穿基板10的孔洞100,孔洞100具有從正面側朝向背面側延伸預定的深度。然後採用例如物理氣相沉積方式在基板10內的每一個孔洞100的內壁上形成襯層110;且對每一個孔洞100內填充金屬以形成彼此分隔開預定距離的貫通電極101,則貫通電極101具有位於基板10的正面側的第一端面1011、及位於基板10的背面側的第二端面1012。然後採用蒸鍍或電鍍的方式對每一個貫通電極101形成多個焊墊200以覆蓋貫通電極101的第一端面1011,焊墊200並未覆蓋基板10的整個第一表面11。焊墊200的材料較佳為鋁。
Next, the flow of the manufacturing method of the second embodiment of the present invention will be described with reference to FIGS. 4A to 4H. First, as shown in FIG. 4A, a
接著,如圖4B所示,在基板10的第一表面11塗佈聚醯亞胺,聚醯亞胺經過照光或加熱而硬化而形成第一絕緣層210在基板10的第一表面11。接著對第一絕緣層210執行蝕刻,以形成圖案化的第一絕緣層210,使每個焊墊200的部分表面暴露出來。
Next, as shown in FIG. 4B, the
接著,如圖4C所示,在每一個焊墊200上形成正面凸塊320,包含先採用例如電漿增強化學氣相沉積方式在每一個焊墊200上形成金屬層300,再採用蒸鍍、電鍍、印刷、焊料遷移、或植球等方式於圓柱形狀的金屬層300上形成焊球310,並採用回流方式以使焊球310形成期望的球點形狀。金屬層300堆
疊在每一個焊墊200上並覆蓋部分的第一絕緣層210,以使正面凸塊320通過焊墊200與貫通電極101電性連接。
Next, as shown in FIG. 4C, forming
接著,如圖4D所示,翻轉基板10將背面側朝上,以便對基板10的背面側執行薄形化,較佳為採用研磨滾輪400研磨基板10的背面側,使基板10的第二表面12向內凹進,直至矽穿孔結構(包含襯層110及貫通電極101)從基板10的第二表面12突出預定的高度則停止研磨。
Next, as shown in FIG. 4D, the
接著,如圖4E所示,在基板10的背面側塗佈聚醯亞胺,聚醯亞胺經過照光或加熱而硬化,以在基板10的第二表面12上形成第二絕緣層220。第二絕緣層220覆蓋於突出的矽穿孔結構的一端、及基板10凹進的第二表面12。
Next, as shown in FIG. 4E, polyimide is coated on the back side of the
接著,如圖4F及圖4G所示,使用電漿轟擊等乾蝕刻方式及蝕刻光罩500對第二絕緣層220執行蝕刻,對應於貫通電極101的第二端面1012上方的第二絕緣層220及襯層110由於沒有蝕刻光罩500遮住而被去除,以形成圖案化的第二絕緣層220,使貫通電極101的部分第二端面1012暴露出來,而通電極101的第二端面1012的另一部分的上方仍覆設有第二絕緣層220及襯層110。詳細來說,圖案化的第二絕緣層220覆蓋突出的矽穿孔結構的一端,包括覆蓋突出於基板10的第二表面12的襯層110、及設置於貫通電極101部分的第二端面1012上的襯層110,但沒有超過襯層110延伸覆蓋到貫通電極101的整個第二端面1012。
Next, as shown in FIGS. 4F and 4G, the second insulating
接著,如圖4G所示,採用蒸鍍、電鍍、印刷、焊料遷移、或植球等方式於基板10的背面側對應貫通電極101的第二端面1012的位置形成背面凸塊420。背面凸塊420堆疊在每個貫通電極101的第二端面1012上並延伸覆蓋到部分的第二絕緣層220上,使得背面凸塊420與貫通電極101電性連接。
Next, as shown in FIG. 4G, a
以上所述僅為本發明較佳的實施方式,並非用以限定本發明權利的範圍;同時以上的描述,對於相關技術領域中具有通常知識者應可明瞭並據 以實施,因此其他未脫離本發明所揭露概念下所完成之等效改變或修飾,應均包含於申請專利範圍中。 The above descriptions are only preferred embodiments of the present invention, and are not used to limit the scope of rights of the present invention. At the same time, the above descriptions should be clear to those with ordinary knowledge in the relevant technical fields and based on them. Therefore, other equivalent changes or modifications completed without departing from the concept disclosed in the present invention should be included in the scope of the patent application.
10:基板 10: substrate
100:孔洞 100: Hole
101:貫通電極 101: Through electrode
110:襯層 110: Lining
200:焊墊 200: pad
210:第一絕緣層 210: first insulating layer
220:第二絕緣層 220: second insulating layer
11:第一表面 11: The first surface
12:第二表面 12: second surface
1011:第一端面 1011: first end face
300:金屬層 300: Metal layer
310:焊球 310: Solder ball
320:正面凸塊 320: front bump
420:背面凸塊 420: Back bump
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201604991A (en) * | 2014-07-16 | 2016-02-01 | 愛思開海力士有限公司 | Semiconductor device having through electrodes, method of manufacturing the same, electronic system including the same, and memory card including the same |
| TW201613050A (en) * | 2014-09-17 | 2016-04-01 | Toshiba Kk | Semiconductor device |
| TW201642370A (en) * | 2015-05-29 | 2016-12-01 | 東芝股份有限公司 | Semiconductor device manufacturing method |
| TWM598527U (en) * | 2020-04-15 | 2020-07-11 | 瑞峰半導體股份有限公司 | Semiconductor device having tsv structure |
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2020
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201604991A (en) * | 2014-07-16 | 2016-02-01 | 愛思開海力士有限公司 | Semiconductor device having through electrodes, method of manufacturing the same, electronic system including the same, and memory card including the same |
| TW201613050A (en) * | 2014-09-17 | 2016-04-01 | Toshiba Kk | Semiconductor device |
| TW201642370A (en) * | 2015-05-29 | 2016-12-01 | 東芝股份有限公司 | Semiconductor device manufacturing method |
| TWM598527U (en) * | 2020-04-15 | 2020-07-11 | 瑞峰半導體股份有限公司 | Semiconductor device having tsv structure |
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