TWI724102B - Solvent composition, cleaning method, coating film forming composition, and coating film forming method - Google Patents
Solvent composition, cleaning method, coating film forming composition, and coating film forming method Download PDFInfo
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- TWI724102B TWI724102B TW106104231A TW106104231A TWI724102B TW I724102 B TWI724102 B TW I724102B TW 106104231 A TW106104231 A TW 106104231A TW 106104231 A TW106104231 A TW 106104231A TW I724102 B TWI724102 B TW I724102B
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- composition
- solvent composition
- coating film
- solvent
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- 239000000203 mixture Substances 0.000 title claims abstract description 341
- 239000002904 solvent Substances 0.000 title claims abstract description 266
- 239000011248 coating agent Substances 0.000 title claims abstract description 112
- 238000000576 coating method Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 75
- -1 cleaning method Substances 0.000 title claims description 28
- 238000004140 cleaning Methods 0.000 title abstract description 95
- 238000009835 boiling Methods 0.000 claims abstract description 33
- 239000000314 lubricant Substances 0.000 claims description 79
- 238000005406 washing Methods 0.000 claims description 69
- 229920001296 polysiloxane Polymers 0.000 claims description 51
- 229910052731 fluorine Inorganic materials 0.000 claims description 28
- 239000011737 fluorine Substances 0.000 claims description 25
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 24
- 239000012855 volatile organic compound Substances 0.000 claims description 24
- KFUSEUYYWQURPO-OWOJBTEDSA-N trans-1,2-dichloroethene Chemical group Cl\C=C\Cl KFUSEUYYWQURPO-OWOJBTEDSA-N 0.000 claims description 11
- LMRGTZDDPWGCGL-UHFFFAOYSA-N 1,1,1,2,3,3-hexafluoro-3-(2,2,2-trifluoroethoxy)propane Chemical compound FC(F)(F)C(F)C(F)(F)OCC(F)(F)F LMRGTZDDPWGCGL-UHFFFAOYSA-N 0.000 claims description 10
- DFUYAWQUODQGFF-UHFFFAOYSA-N 1-ethoxy-1,1,2,2,3,3,4,4,4-nonafluorobutane Chemical compound CCOC(F)(F)C(F)(F)C(F)(F)C(F)(F)F DFUYAWQUODQGFF-UHFFFAOYSA-N 0.000 claims description 9
- 150000002894 organic compounds Chemical class 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 5
- ZDCRNXMZSKCKRF-UHFFFAOYSA-N tert-butyl 4-(4-bromoanilino)piperidine-1-carboxylate Chemical group C1CN(C(=O)OC(C)(C)C)CCC1NC1=CC=C(Br)C=C1 ZDCRNXMZSKCKRF-UHFFFAOYSA-N 0.000 claims description 5
- QKAGYSDHEJITFV-UHFFFAOYSA-N 1,1,1,2,2,3,4,5,5,5-decafluoro-3-methoxy-4-(trifluoromethyl)pentane Chemical compound FC(F)(F)C(F)(F)C(F)(OC)C(F)(C(F)(F)F)C(F)(F)F QKAGYSDHEJITFV-UHFFFAOYSA-N 0.000 claims description 2
- MCZCSTNXNIRKDN-UHFFFAOYSA-N 1,1,1,2,2,4,4,5,5-nonafluoro-3-(1,1,1,2,2,4,4,5,5-nonafluoropentan-3-yloxy)pentane Chemical compound FC(F)C(F)(F)C(OC(C(F)(F)C(F)F)C(F)(F)C(F)(F)F)C(F)(F)C(F)(F)F MCZCSTNXNIRKDN-UHFFFAOYSA-N 0.000 claims description 2
- HCBRSIIGBBDDCD-UHFFFAOYSA-N 1,1,2,2-tetrafluoro-3-(1,1,2,2-tetrafluoroethoxy)propane Chemical compound FC(F)C(F)(F)COC(F)(F)C(F)F HCBRSIIGBBDDCD-UHFFFAOYSA-N 0.000 claims description 2
- LUGFHDZVRRASHY-UHFFFAOYSA-N 2-(1,1-difluoroethoxy)-1,1,1-trifluoroethane Chemical compound CC(F)(F)OCC(F)(F)F LUGFHDZVRRASHY-UHFFFAOYSA-N 0.000 claims description 2
- PBSQQVKWIVHMMV-UHFFFAOYSA-N 3-(1,1-difluoroethoxy)-1,1,1,2,2-pentafluoropropane Chemical compound FC(COC(C)(F)F)(C(F)(F)F)F PBSQQVKWIVHMMV-UHFFFAOYSA-N 0.000 claims description 2
- RQRJSFDKEZULSN-UHFFFAOYSA-N 3-(1,1-difluoroethoxy)-1,1,2,2-tetrafluoropropane Chemical compound CC(F)(F)OCC(F)(F)C(F)F RQRJSFDKEZULSN-UHFFFAOYSA-N 0.000 claims description 2
- UFIZWXVUFYRZIJ-UHFFFAOYSA-N 6-(2,2,3,3,4,4,5,6,6,6-decafluorohexoxy)-1,1,1,2,3,3,4,4,5,5-decafluorohexane Chemical compound FC(C(C(F)(F)F)F)(F)C(C(COCC(C(C(C(C(F)(F)F)F)(F)F)(F)F)(F)F)(F)F)(F)F UFIZWXVUFYRZIJ-UHFFFAOYSA-N 0.000 claims description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 claims 1
- CWIFAKBLLXGZIC-UHFFFAOYSA-N 1,1,2,2-tetrafluoro-1-(2,2,2-trifluoroethoxy)ethane Chemical compound FC(F)C(F)(F)OCC(F)(F)F CWIFAKBLLXGZIC-UHFFFAOYSA-N 0.000 abstract description 33
- 230000000694 effects Effects 0.000 abstract description 18
- 230000002411 adverse Effects 0.000 abstract description 17
- 239000003921 oil Substances 0.000 description 39
- 239000000243 solution Substances 0.000 description 25
- 239000012071 phase Substances 0.000 description 22
- 238000000926 separation method Methods 0.000 description 15
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 13
- 230000006378 damage Effects 0.000 description 13
- 238000001035 drying Methods 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000011521 glass Substances 0.000 description 12
- 238000010792 warming Methods 0.000 description 12
- 239000010730 cutting oil Substances 0.000 description 11
- 239000010426 asphalt Substances 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- 229910052783 alkali metal Inorganic materials 0.000 description 9
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 9
- 230000003373 anti-fouling effect Effects 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000001816 cooling Methods 0.000 description 9
- 239000007791 liquid phase Substances 0.000 description 9
- 239000002798 polar solvent Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- JOROOXPAFHWVRW-UHFFFAOYSA-N 1,1,1,2,3,3-hexafluoro-3-(2,2,3,3,3-pentafluoropropoxy)propane Chemical compound FC(F)(F)C(F)C(F)(F)OCC(F)(F)C(F)(F)F JOROOXPAFHWVRW-UHFFFAOYSA-N 0.000 description 8
- DOESGSGKEZIPFW-UHFFFAOYSA-N 1,1,1,2,3,3-hexafluoro-3-(2,2,3,3-tetrafluoropropoxy)propane Chemical compound FC(F)C(F)(F)COC(F)(F)C(F)C(F)(F)F DOESGSGKEZIPFW-UHFFFAOYSA-N 0.000 description 8
- 238000001704 evaporation Methods 0.000 description 8
- 239000004519 grease Substances 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 230000008020 evaporation Effects 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 5
- 230000004907 flux Effects 0.000 description 5
- 238000011086 high cleaning Methods 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 229920002545 silicone oil Polymers 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- XJHCXCQVJFPJIK-UHFFFAOYSA-M caesium fluoride Chemical compound [F-].[Cs+] XJHCXCQVJFPJIK-UHFFFAOYSA-M 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000806 elastomer Substances 0.000 description 4
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 4
- 239000011698 potassium fluoride Substances 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- WFLOTYSKFUPZQB-UHFFFAOYSA-N 1,2-difluoroethene Chemical group FC=CF WFLOTYSKFUPZQB-UHFFFAOYSA-N 0.000 description 3
- WKBPZYKAUNRMKP-UHFFFAOYSA-N 1-[2-(2,4-dichlorophenyl)pentyl]1,2,4-triazole Chemical compound C=1C=C(Cl)C=C(Cl)C=1C(CCC)CN1C=NC=N1 WKBPZYKAUNRMKP-UHFFFAOYSA-N 0.000 description 3
- SQEGLLMNIBLLNQ-UHFFFAOYSA-N 1-ethoxy-1,1,2,3,3,3-hexafluoro-2-(trifluoromethyl)propane Chemical compound CCOC(F)(F)C(F)(C(F)(F)F)C(F)(F)F SQEGLLMNIBLLNQ-UHFFFAOYSA-N 0.000 description 3
- PSQZJKGXDGNDFP-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropan-1-ol Chemical compound OCC(F)(F)C(F)(F)F PSQZJKGXDGNDFP-UHFFFAOYSA-N 0.000 description 3
- NBUKAOOFKZFCGD-UHFFFAOYSA-N 2,2,3,3-tetrafluoropropan-1-ol Chemical compound OCC(F)(F)C(F)F NBUKAOOFKZFCGD-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- RHQDFWAXVIIEBN-UHFFFAOYSA-N Trifluoroethanol Chemical compound OCC(F)(F)F RHQDFWAXVIIEBN-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000003666 anti-fingerprint Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000005238 degreasing Methods 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
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- 230000003287 optical effect Effects 0.000 description 3
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- 239000003381 stabilizer Substances 0.000 description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 3
- KDSNLYIMUZNERS-UHFFFAOYSA-N 2-methylpropanamine Chemical compound CC(C)CN KDSNLYIMUZNERS-UHFFFAOYSA-N 0.000 description 2
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 2
- ZCTQGTTXIYCGGC-UHFFFAOYSA-N Benzyl salicylate Chemical compound OC1=CC=CC=C1C(=O)OCC1=CC=CC=C1 ZCTQGTTXIYCGGC-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910001515 alkali metal fluoride Inorganic materials 0.000 description 2
- 239000002168 alkylating agent Substances 0.000 description 2
- 229940100198 alkylating agent Drugs 0.000 description 2
- 101150059062 apln gene Proteins 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000002199 base oil Substances 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- DENRZWYUOJLTMF-UHFFFAOYSA-N diethyl sulfate Chemical compound CCOS(=O)(=O)OCC DENRZWYUOJLTMF-UHFFFAOYSA-N 0.000 description 2
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- 238000007865 diluting Methods 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 2
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- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- OSWPMRLSEDHDFF-UHFFFAOYSA-N methyl salicylate Chemical compound COC(=O)C1=CC=CC=C1O OSWPMRLSEDHDFF-UHFFFAOYSA-N 0.000 description 2
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- 239000006082 mold release agent Substances 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
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- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 239000010702 perfluoropolyether Substances 0.000 description 2
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- 239000003880 polar aprotic solvent Substances 0.000 description 2
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- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 2
- 229940096017 silver fluoride Drugs 0.000 description 2
- REYHXKZHIMGNSE-UHFFFAOYSA-M silver monofluoride Chemical compound [F-].[Ag+] REYHXKZHIMGNSE-UHFFFAOYSA-M 0.000 description 2
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- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 1
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- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
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- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- ADRVNXBAWSRFAJ-UHFFFAOYSA-N catechin Natural products OC1Cc2cc(O)cc(O)c2OC1c3ccc(O)c(O)c3 ADRVNXBAWSRFAJ-UHFFFAOYSA-N 0.000 description 1
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- BJIOGJUNALELMI-ARJAWSKDSA-N cis-isoeugenol Chemical compound COC1=CC(\C=C/C)=CC=C1O BJIOGJUNALELMI-ARJAWSKDSA-N 0.000 description 1
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- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M131/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing halogen
- C10M131/08—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing halogen containing carbon, hydrogen, halogen and oxygen
- C10M131/10—Alcohols; Ethers; Aldehydes; Ketones
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/50—Solvents
- C11D7/5004—Organic solvents
- C11D7/5018—Halogenated solvents
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M131/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing halogen
- C10M131/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing halogen containing carbon, hydrogen and halogen only
- C10M131/04—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing halogen containing carbon, hydrogen and halogen only aliphatic
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/50—Solvents
- C11D7/5036—Azeotropic mixtures containing halogenated solvents
- C11D7/504—Azeotropic mixtures containing halogenated solvents all solvents being halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/04—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen, halogen, and oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/40—Specific cleaning or washing processes
- C11D2111/42—Application of foam or a temporary coating on the surface to be cleaned
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- Chemical & Material Sciences (AREA)
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- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Detergent Compositions (AREA)
Abstract
本發明提供一種就含有tDCE之溶劑組成物來說不會對地球環境帶來不良影響、溶解性高且為不燃性,而且即使伴隨相變之使用也可維持初始不燃性的溶劑組成物及使用該溶劑組成物之物品之洗淨方法,並且提供一種使用時揮發成分不會對地球環境帶來不良影響且因不燃性所以安全性高,而且可形成均質塗膜的塗膜形成用組成物及使用該塗膜形成用組成物之均質塗膜的形成方法。一種溶劑組成物,含有:tDCE;沸點為40~65℃之第一HFE(含有選自HFE-347pc-f、HFE-365mf-c及HFE-467sc-f中之至少1種HFE);及沸點為70~120℃之第二HFE;相對於tDCE、第一HFE及HFE-569s1合計量,tDCE之比率為65~80質量%,第一HFE之比率為5~25質量%,第二HFE之比率為5~25質量%。The present invention provides a solvent composition containing tDCE that does not adversely affect the global environment, has high solubility, is non-flammable, and can maintain the initial non-flammability even if it is used with a phase change, and its use The method for cleaning articles of the solvent composition, and provides a composition for forming a coating film that does not have an adverse effect on the global environment when using volatile components, has high safety due to non-combustibility, and can form a homogeneous coating film, and A method of forming a homogeneous coating film using the composition for forming a coating film. A solvent composition containing: tDCE; the first HFE (containing at least one HFE selected from HFE-347pc-f, HFE-365mf-c and HFE-467sc-f) with a boiling point of 40~65°C; and boiling point The second HFE at 70~120℃; relative to the total amount of tDCE, the first HFE and HFE-569s1, the ratio of tDCE is 65~80% by mass, the ratio of the first HFE is 5-25% by mass, and the ratio of the second HFE The ratio is 5-25% by mass.
Description
發明領域 本發明涉及溶劑組成物、使用該溶劑組成物之洗淨方法、使用該溶劑組成物作為稀釋塗佈溶劑之塗膜形成用組成物及使用該塗膜形成用組成物之塗膜形成方法。FIELD OF THE INVENTION The present invention relates to a solvent composition, a cleaning method using the solvent composition, a coating film forming composition using the solvent composition as a diluting coating solvent, and a coating film forming method using the coating film forming composition .
發明背景 以往在製造IC、電子零件、精密機械零件、光學零件等時,為了除去附著於零件上之焊劑、加工油、蠟、脫模劑、塵埃等,多廣泛使用氟系溶劑來進行零件的精密洗淨。又,在將溶劑中溶解有潤滑劑等各種塗膜形成成分之組成物塗佈於物品表面後使溶劑蒸發而形成塗膜之方法中,周知多使用氟系溶劑作為溶劑。BACKGROUND OF THE INVENTION In the past, in the manufacture of ICs, electronic parts, precision mechanical parts, optical parts, etc., in order to remove flux, processing oil, wax, mold release agent, dust, etc. attached to the parts, fluorine-based solvents were widely used for parts Precision wash. In addition, in the method of applying a composition in which various coating film forming components such as a lubricant are dissolved in a solvent to the surface of an article and then evaporating the solvent to form a coating film, a fluorine-based solvent is commonly used as a solvent.
就上述氟系溶劑而言,從對加工油及潤滑劑等不揮發性化合物之溶解性高、不燃性、毒性低、穩定性佳、不侵蝕金屬、塑膠、彈性體等基材、且化學及熱穩定性佳的觀點來看,常使用氟氯碳化物(以下稱「CFC」)、氫氟氯碳化物(以下稱「HCFC」)等。As for the above-mentioned fluorine-based solvents, it has high solubility in processing oils and lubricants and other non-volatile compounds, non-flammability, low toxicity, good stability, non-corrosion to metal, plastic, elastomer and other substrates, and chemical and From the viewpoint of good thermal stability, chlorofluorocarbons (hereinafter referred to as "CFC"), hydrofluorochlorocarbons (hereinafter referred to as "HCFC"), etc. are often used.
但,因為CFC及HCFC化學上極為穩定,所以氣化後在對流層內的壽命長,且會擴散至平流層。所以存有到達平流層的CFC或HCFC被紫外線分解,產生氯自由基而破壞臭氧層的問題。However, because CFC and HCFC are chemically extremely stable, they have a long life in the troposphere after gasification and will diffuse into the stratosphere. Therefore, there is a problem that CFC or HCFC that reaches the stratosphere is decomposed by ultraviolet rays to generate chlorine free radicals and destroy the ozone layer.
不會對臭氧層造成不良影響的溶劑周知有全氟碳(以下稱「PFC」)、氫氟碳(以下稱HFC)、氫氟醚(以下稱HFE)等。但,HFC及PFC的全球暖化潛勢(global warming potential)大,所以為京都議定書所規範的對象物質。又,HFC、HFE及PFC在上述不揮發性化合物之溶解性低的觀點下依舊是一問題。Solvents that do not adversely affect the ozone layer are known as perfluorocarbon (hereinafter referred to as "PFC"), hydrofluorocarbon (hereinafter referred to as HFC), and hydrofluoroether (hereinafter referred to as HFE). However, HFC and PFC have a large global warming potential, so they are the target substances regulated by the Kyoto Protocol. In addition, HFC, HFE, and PFC are still a problem from the viewpoint of the low solubility of the above-mentioned nonvolatile compounds.
不會對地球環境帶來不良影響、低毒性且上述不揮發性化合物之溶解性優異的溶劑眾知有反式-1,2-二氯乙烯(trans-CHCl=CHCl,以下亦稱「tDCE」)。但,tDCE具有閃點,所以很難單獨使用。Solvents that do not have adverse effects on the global environment, are low in toxicity, and have excellent solubility for the above-mentioned non-volatile compounds are well known as trans-1,2-dichloroethylene (trans-CHCl=CHCl, also referred to as "tDCE" hereinafter) ). However, tDCE has a flash point, so it is difficult to use it alone.
爰此,有文獻提議將tDCE與不具閃點之HFE組合來調製共沸或類共沸組成物,將之做成不燃性溶劑組成物用於洗淨用等。譬如,專利文獻1中載述了一種由tDCE與1,1,2,2-四氟乙基-2,2,2-三氟乙基醚(CF3
CH2
OCF2
CF2
H,以下亦稱「HFE-347pc-f」)所構成之共沸或類共沸組成物。又,專利文獻2中載述了一種含有由tDCE、HFE-347pc-f及甲醇、乙醇或2-丙醇所構成之共沸或類共沸組成物的溶劑組成物。 先前技術文獻 專利文獻In view of this, there are documents suggesting to combine tDCE and HFE with no flash point to prepare an azeotropic or azeotrope-like composition, and make it into a non-flammable solvent composition for cleaning purposes. For example, Patent Document 1 describes a combination of tDCE and 1,1,2,2-tetrafluoroethyl-2,2,2-trifluoroethyl ether (CF 3 CH 2 OCF 2 CF 2 H, the following also It is called "HFE-347pc-f") composed of azeotrope or azeotrope-like composition. In addition,
專利文獻1:日本專利第2879847號 專利文獻2:日本專利第4556669號Patent Document 1: Japanese Patent No. 2879847 Patent Document 2: Japanese Patent No. 4556669
發明概要 發明欲解決之課題 專利文獻1及專利文獻2中所述溶劑組成物為類共沸組成物,所以就算在像反覆蒸發凝縮之溶劑洗淨裝置使用,tDCE濃度也不會隨相變而改變,溶劑組成物可保持不燃性同時可安全使用。然而,以成為類共沸組成物的方式調整組成的結果是專利文獻1之組成物的tDCE含量為40~50質量%,專利文獻2之組成物的tDCE含量最大也只有61質量%,無法再提高tDCE含量。如上述,比起tDCE,HFE對於加工油及潤滑劑等不揮發性化合物的溶解性較低,所以在專利文獻1及專利文獻2中所述溶劑組成物無法獲得夠高的溶解性。SUMMARY OF THE INVENTION The problem to be solved by the invention The solvent composition described in Patent Document 1 and
此外,如果為了獲得對加工油及潤滑劑等不揮發性化合物之高溶解性而含有高濃度的tDCE,由於tDCE具有閃點,因此無法將溶劑組成物維持為不燃性。In addition, if a high concentration of tDCE is contained in order to obtain high solubility to non-volatile compounds such as processing oils and lubricants, tDCE has a flash point, and therefore the solvent composition cannot be maintained incombustible.
本發明係為解決上述課題而實施,其目的在於提供一種就含有tDCE之溶劑組成物來說不會對地球環境帶來不良影響、溶解性高且為不燃性,而且即使在伴隨相變之使用下也可維持初始不燃性的溶劑組成物;以及一種使用該溶劑組成物之洗淨性高、不會對地球環境帶來不良影響且能確保安全性的物品之洗淨方法。The present invention was implemented to solve the above-mentioned problems, and its purpose is to provide a solvent composition containing tDCE that does not have an adverse effect on the global environment, has high solubility, is non-flammable, and is used even when used with phase change. A solvent composition that can maintain the initial non-combustibility; and a method for cleaning articles that uses the solvent composition to have high cleaning properties, does not have an adverse effect on the global environment, and can ensure safety.
又,本發明目的在於提供一種使用含有tDCE之溶劑組成物、在使用時揮發成分不會對地球環境帶來不良影響且為不燃性又能形成均質塗膜的塗膜形成用組成物,以及在不對地球環境帶來不良影響之下使用該塗膜形成用組成物來安全形成均質塗膜的方法。 用以解決課題之手段Furthermore, the object of the present invention is to provide a composition for forming a coating film that uses a solvent composition containing tDCE, does not have volatile components adversely affecting the global environment during use, is non-flammable, and can form a homogeneous coating film, and A method of safely forming a homogeneous coating film using the composition for forming a coating film without adversely affecting the global environment. Means to solve the problem
本發明提供一種具有以下構成之溶劑組成物、洗淨方法、塗膜形成用組成物及塗膜之形成方法 [1]一種溶劑組成物,含有:反式-1,2-二氯乙烯(以下亦稱「tDCE」)、 沸點為40~65℃之第一氫氟醚(以下亦稱「HFE(A)」)、及 沸點為70~120℃之第二氫氟醚(以下亦稱「HFE(B)」); 前述HFE(A)含有選自於由1,1-二氟乙基-2,2,2-三氟乙基醚(以下亦稱「HFE-365mf-c」)、1,1,2,2-四氟乙基-2,2,2-三氟乙基醚(以下亦稱「HFE-347pc-f」)及1,1-二氟乙基-2,2,3,3,3-五氟丙基醚(以下亦稱「HFE-467sc-f」)所構成群組中之至少1種; 相對於tDCE、前述HFE(A)及前述HFE(B)合計量,tDCE之比率為65~80質量%,前述HFE(A)之比率為5~25質量%,前述HFE(B)之比率為5~25質量%。The present invention provides a solvent composition, a cleaning method, a coating film forming composition, and a coating film forming method having the following constitutions [1] A solvent composition containing: trans-1,2-dichloroethylene (below Also known as "tDCE"), the first hydrofluoroether with a boiling point of 40~65°C (hereinafter also referred to as "HFE(A)"), and the second hydrofluoroether with a boiling point of 70~120°C (hereinafter also called "HFE (B)”); The aforementioned HFE(A) contains selected from 1,1-difluoroethyl-2,2,2-trifluoroethyl ether (hereinafter also referred to as "HFE-365mf-c"), 1 ,1,2,2-Tetrafluoroethyl-2,2,2-trifluoroethyl ether (hereinafter also referred to as "HFE-347pc-f") and 1,1-difluoroethyl-2,2,3 , 3,3-Pentafluoropropyl ether (hereinafter also referred to as "HFE-467sc-f") constitutes at least one of the group; relative to the total amount of tDCE, the aforementioned HFE(A) and the aforementioned HFE(B), The ratio of tDCE is 65~80% by mass, the ratio of the aforementioned HFE(A) is 5-25% by mass, and the ratio of the aforementioned HFE(B) is 5-25% by mass.
[2]如[1]中所述溶劑組成物,其中前述HFE(B)含有選自於由下列所構成群組中之至少1種:乙氧基九氟丁烷(以下亦稱「HFE-569s1」)、1,1,2,3,3,3-六氟丙基-2,2,2-三氟乙基醚(以下亦稱「HFE-449mec-f」)、1,1,2,2-四氟乙基-2,2,3,3,3-五氟丙基醚(以下亦稱「HFE-449pc-f」)、1,1-二氟乙基-2,2,3,3-四氟丙基醚(以下亦稱「HFE-476pcf-c」)、1,1,2,3,3,3-六氟丙基-2,2,3,3,3-五氟丙基醚(以下亦稱「HFE-54-11mec-f」)、1,1,2,2-四氟乙基-2,2,3,3-四氟丙基醚(以下亦稱「HFE-458pc-fc」)、1,1,2,3,3,3-六氟丙基-2,2,3,3-四氟丙基醚(以下亦稱「HFE-55-10mec-fc」)及3-甲氧基-4-三氟甲基-1,1,1,2,2,3,4,5,5,5-十氟戊烷(C2 F5 CF(OCH3 )CF(CF3 )CF3 ,以下有時也會以化學式表示)。[2] The solvent composition as described in [1], wherein the aforementioned HFE (B) contains at least one selected from the group consisting of: ethoxynonafluorobutane (hereinafter also referred to as "HFE- 569s1''), 1,1,2,3,3,3-hexafluoropropyl-2,2,2-trifluoroethyl ether (hereinafter also referred to as "HFE-449mec-f"), 1,1,2 ,2-Tetrafluoroethyl-2,2,3,3,3-pentafluoropropyl ether (hereinafter also referred to as "HFE-449pc-f"), 1,1-difluoroethyl-2,2,3 ,3-Tetrafluoropropyl ether (hereinafter also referred to as "HFE-476pcf-c"), 1,1,2,3,3,3-hexafluoropropyl-2,2,3,3,3-pentafluoro Propyl ether (hereinafter also referred to as "HFE-54-11mec-f"), 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether (hereinafter also referred to as "HFE -458pc-fc''), 1,1,2,3,3,3-hexafluoropropyl-2,2,3,3-tetrafluoropropyl ether (hereinafter also referred to as "HFE-55-10mec-fc" ) And 3-methoxy-4-trifluoromethyl-1,1,1,2,2,3,4,5,5,5-decafluoropentane (C 2 F 5 CF(OCH 3 )CF (CF 3 )CF 3 , sometimes expressed by chemical formula below).
[3]如[1]或[2]中所述溶劑組成物,其中前述HFE(A)為HFE-347pc-f,前述HFE(B)為HFE-569s1,相對於tDCE、HFE-347pc-f及HFE-569s1合計量,tDCE之比率為65~80質量%,HFE-347pc-f之比率為5~25質量%,HFE-569s1之比率為5~25質量%。 [4]如[1]~[3]中任一項所述溶劑組成物,其中相對於前述溶劑組成物總量,tDCE、HFE(A)及第HFE(B)合計量比率為90~100質量%。[3] The solvent composition as described in [1] or [2], wherein the aforementioned HFE (A) is HFE-347pc-f, and the aforementioned HFE (B) is HFE-569s1, compared to tDCE and HFE-347pc-f When combined with HFE-569s1, the ratio of tDCE is 65~80% by mass, the ratio of HFE-347pc-f is 5-25% by mass, and the ratio of HFE-569s1 is 5-25% by mass. [4] The solvent composition according to any one of [1] to [3], wherein the total ratio of tDCE, HFE(A) and HFE(B) is 90-100 relative to the total amount of the aforementioned solvent composition quality%.
[5]如[1]~[4]中任一項所述溶劑組成物,其係用來洗淨被洗淨物品之污垢。 [6]一種洗淨方法,其特徵在於:使如前述[5]中所述溶劑組成物與被洗淨物品接觸。 [7]一種塗膜形成用組成物,含有如前述[1]~[4]中任一項所述溶劑組成物及不揮發性有機化合物。 [8]如[7]中所述塗膜形成用組成物,其中前述不揮發性有機化合物為潤滑劑。 [9]如[8]中所述塗膜形成用組成物,其中前述潤滑劑係選自聚矽氧系潤滑劑及氟系潤滑劑中之至少1種。 [10]一種塗膜之形成方法,其特徵在於:將如前述[7]~[9]中任一項所述塗膜形成用組成物塗佈於被塗佈物上以後,使前述溶劑組成物蒸發而形成前述不揮發性有機化合物所構成之塗膜。 發明效果[5] The solvent composition as described in any one of [1] to [4], which is used to clean the dirt of the article to be cleaned. [6] A washing method characterized by bringing the solvent composition as described in the aforementioned [5] into contact with the article to be washed. [7] A composition for forming a coating film, which contains the solvent composition described in any one of [1] to [4] and a non-volatile organic compound. [8] The composition for forming a coating film as described in [7], wherein the non-volatile organic compound is a lubricant. [9] The composition for forming a coating film as described in [8], wherein the lubricant is at least one selected from the group consisting of silicone lubricants and fluorine lubricants. [10] A method for forming a coating film, characterized in that the composition for forming a coating film as described in any one of [7] to [9] is applied to an object to be coated, and then the solvent is formed The substance evaporates to form a coating film composed of the aforementioned non-volatile organic compounds. Invention effect
根據本發明可提供一種就含有tDCE之溶劑組成物來說不會對地球環境帶來不良影響、溶解性高且為不燃性,而且即使在伴隨相變之使用下也可維持初始不燃性的溶劑組成物;以及一種使用該溶劑組成物之洗淨性高、不會對地球環境帶來不良影響且能確保安全性的物品之洗淨方法。According to the present invention, it is possible to provide a solvent composition containing tDCE that does not adversely affect the global environment, has high solubility, is non-flammable, and can maintain the initial non-flammability even when used with phase change Composition; and a method for cleaning articles that uses the solvent composition to have high cleaning properties, does not have an adverse effect on the global environment, and can ensure safety.
根據本發明可提供一種使用含有tDCE之溶劑組成物、在使用時揮發成分不會對地球環境帶來不良影響且為不燃性又能形成均質塗膜的塗膜形成用組成物;以及一種在不對地球環境帶來不良影響之下使用該塗膜形成用組成物來安全形成均質塗膜的方法。According to the present invention, it is possible to provide a composition for forming a coating film that uses a solvent composition containing tDCE, does not have a negative impact on the global environment when volatile components are used, is non-flammable, and can form a homogeneous coating film; and a composition for forming a homogeneous coating film; A method of safely forming a homogeneous coating film using the composition for forming a coating film under the adverse effects of the global environment.
用以實施發明之形態 本發明之溶劑組成物含有tDCE、沸點為40~65℃之HFE(A)及沸點為70~120℃之HFE(B); 前述HFE(A)含有選自於由HFE-365mf-c、HFE-347pc-f及HFE-467sc-f所構成群組中之至少1種; 相對於tDCE、HFE(A)及HFE(B)合計量,tDCE之比率為65~80質量%,HFE(A)之比率為5~25質量%,HFE(B)之比率為5~25質量%。Forms for implementing the invention The solvent composition of the present invention contains tDCE, HFE(A) with a boiling point of 40~65℃ and HFE(B) with a boiling point of 70~120℃; the aforementioned HFE(A) contains selected from HFE -At least one of the group consisting of 365mf-c, HFE-347pc-f and HFE-467sc-f; relative to the total amount of tDCE, HFE(A) and HFE(B), the ratio of tDCE is 65~80 mass %, the ratio of HFE(A) is 5-25% by mass, and the ratio of HFE(B) is 5-25% by mass.
在本發明,藉由以tDCE、HFE(A)及HFE(B)分別成為上述比率的方式組合使用,可提供一種tDCE含量高且溶解性高的組成物,而且為不燃性,又即使是在伴隨相變之使用下,仍可讓tDCE濃度在氣相與液相保持同程度而維持不燃性的組成物。 以下就本發明之溶劑組成物含有的各成分加以說明。In the present invention, by combining tDCE, HFE(A), and HFE(B) with the above ratios, respectively, a composition with high tDCE content and high solubility can be provided, and it is non-flammable, even in With the use of phase change, the tDCE concentration can still be maintained at the same level in the gas and liquid phases while maintaining the non-combustible composition. The components contained in the solvent composition of the present invention will be described below.
(tDCE) tDCE係於碳原子-碳原子間具有雙鍵之烯烴,所以在大氣中的壽命短,不會對地球環境帶來不良影響。tDCE的沸點約49℃,所以乾燥性佳。又,就算使其沸騰變成蒸氣也約為49℃,所以就算是易受熱影響的零件也不容易有不良影響。tDCE的表面張力及黏度低,室溫下也容易蒸發。(tDCE) tDCE is an olefin with a double bond between carbon atom and carbon atom, so it has a short life in the atmosphere and will not have a negative impact on the global environment. The boiling point of tDCE is about 49°C, so it has good drying properties. In addition, even if it boils and turns into steam, it is about 49°C, so even parts that are susceptible to heat are not prone to adverse effects. The surface tension and viscosity of tDCE are low, and it is easy to evaporate at room temperature.
tDCE於分子內含有氯,所以對加工油等有機物的溶解性非常高,可用於加工油之脫脂洗淨、焊劑洗淨、精密洗淨等。tDCE的潤滑劑等不揮發性有機化合物之溶解性佳。所以,可作為以該不揮發性有機化合物為溶質之塗膜形成用溶液等的溶劑使用。另外,tDCE具有閃點。tDCE contains chlorine in the molecule, so it has very high solubility in processing oil and other organic substances, and can be used for degreasing cleaning, flux cleaning, precision cleaning, etc. of processing oil. The solubility of non-volatile organic compounds such as lubricants of tDCE is good. Therefore, it can be used as a solvent for coating film formation solutions that use the non-volatile organic compound as a solute. In addition, tDCE has a flash point.
在本說明書中,具有閃點表示在23℃~沸點之間具有閃點,不具閃點則表示在23℃~沸點之間不具閃點。又,不燃性意指不具閃點。In this specification, having a flash point means having a flash point between 23°C and the boiling point, and having no flash point means having no flash point between 23°C and the boiling point. In addition, non-combustibility means no flash point.
tDCE之市售物可列舉如下。 「Trans-LC(註冊商標)」(Daido Air Products Electronics, Inc.製)。 「反式-1,2-二氯乙烯(trans-1,2-dichloroethylene)」(AXIALL CORPORATION公司製)。Commercial products of tDCE can be listed as follows. "Trans-LC (registered trademark)" (manufactured by Daido Air Products Electronics, Inc.). "Trans-1,2-dichloroethylene" (manufactured by AXIALL CORPORATION).
(HFE(A)) HFE(A)的沸點為40~65℃,含有選自於由HFE-365mf-c、HFE-347pc-f、HFE-467sc-f所構成群組中之至少1種。HFE(A)可僅使用1種亦可將2種以上組合使用。HFE(A)宜為選自於由HFE-365mf-c、HFE-347pc-f、HFE-467sc-f所構成群組中之至少1種。(HFE(A)) HFE(A) has a boiling point of 40~65°C and contains at least one selected from the group consisting of HFE-365mf-c, HFE-347pc-f, and HFE-467sc-f. HFE(A) may be used only 1 type or in combination of 2 or more types. HFE(A) is preferably at least one selected from the group consisting of HFE-365mf-c, HFE-347pc-f, and HFE-467sc-f.
HFE(A)係沸點在40~65℃範圍內的氫氟醚,藉由連同HFE(B)以上述比率含有這類HFE(A),在洗淨裝置使用本發明之溶劑組成物時,tDCE濃度不易變動。再者,若從tDCE濃度更不易變動的觀點來看,HFE(A)之沸點較宜為50~60℃,54~58℃更佳。基於上述觀點,HFE(A)以HFE-347pc-f最佳,且以單獨使用HFE-347pc-f尤佳。另,本說明書中,沸點指在1大氣壓下之標準沸點。HFE(A) is a hydrofluoroether with a boiling point in the range of 40~65℃. By including HFE(A) together with HFE(B) in the above ratio, when the solvent composition of the present invention is used in the cleaning device, tDCE The concentration is not easy to change. Furthermore, from the point of view that the concentration of tDCE is more difficult to change, the boiling point of HFE(A) is preferably 50~60°C, more preferably 54~58°C. Based on the above point of view, HFE-347pc-f is the best for HFE(A), and HFE-347pc-f alone is particularly preferred. In addition, in this specification, the boiling point refers to the normal boiling point at 1 atmosphere.
(HFE-347pc-f) HFE-347pc-f的臭氧破壞係數為零,全球暖化潛勢小。HFE-347pc-f的沸點約56℃,所以乾燥性佳,室溫下也容易蒸發。又,就算使其沸騰變成蒸氣,也不易對樹脂零件等易受熱影響的零件帶來不良影響。HFE-347pc-f不具閃點。HFE-347pc-f的表面張力及黏度低。(HFE-347pc-f) The ozone destruction coefficient of HFE-347pc-f is zero, and the global warming potential is small. HFE-347pc-f has a boiling point of about 56°C, so it has good drying properties and is easy to evaporate at room temperature. Moreover, even if it is boiled and turned into steam, it is unlikely to have an adverse effect on parts that are susceptible to heat such as resin parts. HFE-347pc-f has no flash point. HFE-347pc-f has low surface tension and viscosity.
HFE-347pc-f對加工油及潤滑劑等不揮發性有機化合物的溶解性低,但還是具有充分作為洗淨用溶劑或潤滑劑等塗膜形成用溶液之溶劑的性質。HFE-347pc-f has low solubility in non-volatile organic compounds such as processing oils and lubricants, but it still has the properties of being sufficient as a solvent for cleaning solvents or coating film forming solutions such as lubricants.
HFE-347pc-f譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,2-三氟乙醇與四氟乙烯反應之方法(參考國際公開第2004/108644號)。HFE-347pc-f can be manufactured by the following method, for example. A method of reacting 2,2,2-trifluoroethanol and tetrafluoroethylene in the presence of an aprotic polar solvent and catalyst (alkali metal alkoxide or alkali metal hydroxide) (refer to International Publication No. 2004/108644 number).
HFE-347pc-f之市售物可列舉如下。 「ASAHIKLIN(註冊商標)AE-3000」(旭硝子公司製)。Commercial products of HFE-347pc-f can be listed as follows. "ASAHIKLIN (registered trademark) AE-3000" (manufactured by Asahi Glass Co., Ltd.).
(HFE-365mf-c) HFE-365mf-c的臭氧破壞係數為零,全球暖化潛勢小。HFE-365mf-c的沸點約40℃,所以乾燥性佳,室溫下也容易蒸發。又,就算使其沸騰變成蒸氣,也不易對樹脂零件等易受熱影響的零件帶來不良影響。HFE-365mf-c的表面張力及黏度低。(HFE-365mf-c) HFE-365mf-c has a zero ozone destruction coefficient and has a low global warming potential. HFE-365mf-c has a boiling point of about 40°C, so it has good drying properties and is easy to evaporate at room temperature. Moreover, even if it is boiled and turned into steam, it is unlikely to have an adverse effect on parts that are susceptible to heat such as resin parts. HFE-365mf-c has low surface tension and viscosity.
HFE-365mf-c譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,2-三氟乙醇與二氟亞乙烯反應之方法(參考日本特開平9-263559號)。HFE-365mf-c can be manufactured by the following method, for example. A method of reacting 2,2,2-trifluoroethanol and difluoroethylene in the presence of an aprotic polar solvent and catalyst (alkali metal alkoxide or alkali metal hydroxide) (refer to Japanese Patent Application Publication No. 9- 263559).
(HFE-467sc-f) HFE-467sc-f的臭氧破壞係數為零,全球暖化潛勢小。HFE-467sc-f的沸點約59℃,所以乾燥性佳,室溫下也容易蒸發。又,就算使其沸騰變成蒸氣,也不易對樹脂零件等易受熱影響的零件帶來不良影響。HFE-467sc-f的表面張力及黏度低。(HFE-467sc-f) HFE-467sc-f has a zero ozone destruction coefficient and has a low global warming potential. HFE-467sc-f has a boiling point of about 59°C, so it has good drying properties and is easy to evaporate at room temperature. Moreover, even if it is boiled and turned into steam, it is unlikely to have an adverse effect on parts that are susceptible to heat such as resin parts. HFE-467sc-f has low surface tension and viscosity.
HFE-467sc-f譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,3,3,3-五氟丙醇與二氟亞乙烯反應之方法(參考日本特開平9-263559號)。HFE-467sc-f can be manufactured by the following method, for example. A method of reacting 2,2,3,3,3-pentafluoropropanol and difluoroethylene in the presence of aprotic polar solvents and catalysts (alkali metal alkoxides or alkali metal hydroxides) (reference Japan Special Publication No. 9-263559).
(HFE(B)) HFE(B)係沸點為70~120℃之化合物。HFE(B)之具體例可列舉:HFE-569s1、HFE-449mec-f、HFE-449pc-f、HFE-476pcf-c、HFE-54-11mec-f、HFE-458pc-fc、HFE-55-10mec-fc、C2 F5 CF(OCH3 )CF(CF3 )CF3 等。HFE(B)可僅使用上述所示化合物中之1種亦可將2種以上組合使用。(HFE(B)) HFE(B) is a compound with a boiling point of 70~120℃. Specific examples of HFE(B) include: HFE-569s1, HFE-449mec-f, HFE-449pc-f, HFE-476pcf-c, HFE-54-11mec-f, HFE-458pc-fc, HFE-55- 10mec-fc, C 2 F 5 CF(OCH 3 )CF(CF 3 )CF 3, etc. For HFE (B), only one of the above-mentioned compounds may be used or two or more of them may be used in combination.
HFE(B)係沸點在70~120℃範圍內的氫氟醚,藉由連同HFE(A)以上述比率含有這類HFE(B),在洗淨裝置使用本發明之溶劑組成物時,tDCE濃度不易變動。再者,若從tDCE濃度更不易變動的觀點來看,HFE(B)以HFE-569s1最佳,且單獨使用HFE-569s1尤佳。HFE(B) is a hydrofluoroether with a boiling point in the range of 70~120℃. By including HFE(B) together with HFE(A) in the above ratio, when the solvent composition of the present invention is used in the cleaning device, tDCE The concentration is not easy to change. Furthermore, from the point of view that the concentration of tDCE is more difficult to change, HFE-569s1 is the best for HFE (B), and HFE-569s1 alone is particularly preferred.
(HFE-569s1) HFE-569s1係由選自1-乙氧基-2-三氟甲基-1,1,2,3,3,3-六氟丙烷(C2 H5 OCF2 C(CF3 )FCF3 )及1-乙氧基-1,1,2,2,3,3,4,4,4-九氟丁烷(C2 H5 OCF2 CF2 CF2 CF3 )中之1種以上所構成。1-乙氧基-2-三氟甲基-1,1,2,3,3,3-六氟丙烷及1-乙氧基-1,1,2,2,3,3,4,4,4-九氟丁烷彼此為結構異構物,易燃性、溶解性、毒性及對地球環境之負擔等性質皆略同。所以,以下所示HFE-569s1之性質亦適用1-乙氧基-2-三氟甲基-1,1,2,3,3,3-六氟丙烷、1-乙氧基-1,1,2,2,3,3,4,4,4-九氟丁烷及兩者在各種比率下的混合物。(HFE-569s1) HFE-569s1 is selected from 1-ethoxy-2-trifluoromethyl-1,1,2,3,3,3-hexafluoropropane (C 2 H 5 OCF 2 C(CF 3 ) FCF 3 ) and 1-ethoxy-1,1,2,2,3,3,4,4,4-nonafluorobutane (C 2 H 5 OCF 2 CF 2 CF 2 CF 3 ) Consists of more than one species. 1-ethoxy-2-trifluoromethyl-1,1,2,3,3,3-hexafluoropropane and 1-ethoxy-1,1,2,2,3,3,4,4 ,4-Nonafluorobutane are structural isomers of each other, and the properties of flammability, solubility, toxicity and burden on the global environment are all similar. Therefore, the properties of HFE-569s1 shown below are also applicable to 1-ethoxy-2-trifluoromethyl-1,1,2,3,3,3-hexafluoropropane, 1-ethoxy-1,1 ,2,2,3,3,4,4,4-nonafluorobutane and mixtures of the two in various ratios.
HFE-569s1的沸點約76℃,不具閃點。HFE-569s1的臭氧破壞係數為零,全球暖化潛勢小。HFE-569s1 has a boiling point of about 76°C and no flash point. The ozone destruction coefficient of HFE-569s1 is zero, and the global warming potential is small.
HFE-569s1之市售物譬如可以「Novec(註冊商標)7200」(3M Japan股份有限公司製)(1-乙氧基-2-三氟甲基-1,1,2,3,3,3-六氟丙烷與1-乙氧基-1,1,2,2,3,3,4,4,4-九氟丁烷在70:30~50:50(質量比)之組成範圍內的混合物)入手。The commercially available product of HFE-569s1, for example, can be "Novec (registered trademark) 7200" (manufactured by 3M Japan Co., Ltd.) (1-ethoxy-2-trifluoromethyl-1,1,2,3,3,3). -Hexafluoropropane and 1-ethoxy-1,1,2,2,3,3,4,4,4-nonafluorobutane in the composition range of 70:30~50:50 (mass ratio) Mixture) to start.
HFE-569s1可利用公知方法製造。譬如,根據日本專利第3068199號之方法,可使CF3 CF2 CF2 C(O)F、CF3 CF(CF3 )C(O)F及C2 F5 C(O)CF3 以及該等之混合物與無水鹼金屬氟化物(譬如氟化鉀或氟化銫)或無水氟化銀等無水氟化物離子之任意且適當的供給源,在四級銨化合物(譬如「ADOGEN(註冊商標)464」(Aldrich Chemical Company製))存在下於無水之極性非質子性溶劑中與硫酸二乙酯等烷化劑反應來調製。HFE-569s1 can be manufactured by a known method. For example, according to the method of Japanese Patent No. 3068199, CF 3 CF 2 CF 2 C(O)F, CF 3 CF(CF 3 )C(O)F and C 2 F 5 C(O)CF 3 and the An arbitrary and appropriate supply source of anhydrous fluoride ions such as a mixture of anhydrous alkali metal fluoride (such as potassium fluoride or cesium fluoride) or anhydrous silver fluoride, etc., in a quaternary ammonium compound (such as "ADOGEN (registered trademark) 464" (manufactured by Aldrich Chemical Company)) is prepared by reacting with an alkylating agent such as diethyl sulfate in an anhydrous polar aprotic solvent.
(HFE-449mec-f) HFE-449mec-f的臭氧破壞係數為零,全球暖化潛勢小。 HFE-449mec-f的沸點為72℃。 HFE-449mec-f譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,2-三氟乙醇與六氟丙烯反應之方法(參考日本特開平9-263559號)。(HFE-449mec-f) HFE-449mec-f has a zero ozone destruction coefficient and has a low global warming potential. The boiling point of HFE-449mec-f is 72°C. HFE-449mec-f can be manufactured, for example, by the following method. A method of reacting 2,2,2-trifluoroethanol and hexafluoropropylene in the presence of an aprotic polar solvent and catalyst (alkali metal alkoxide or alkali metal hydroxide) (refer to Japanese Patent Application Publication No. 9-263559 number).
(HFE-449pc-f) HFE-449pc-f的臭氧破壞係數為零,全球暖化潛勢小。 HFE-449pc-f的沸點為73℃。 HFE-449pc-f譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,3,3,3-五氟丙醇與四氟乙烯反應之方法(參考日本特開平9-263559號)。(HFE-449pc-f) The ozone destruction coefficient of HFE-449pc-f is zero, and the global warming potential is small. The boiling point of HFE-449pc-f is 73°C. HFE-449pc-f can be manufactured, for example, by the following method. A method of reacting 2,2,3,3,3-pentafluoropropanol with tetrafluoroethylene in the presence of aprotic polar solvents and catalysts (alkali metal alkoxides or alkali metal hydroxides) (refer to Japan Special Publication No. 9-263559).
(HFE-476pcf-c) HFE-476pcf-c的臭氧破壞係數為零,全球暖化潛勢小。 HFE-476pcf-c的沸點為85℃。 HFE-476pcf-c譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,3,3-四氟丙醇與二氟亞乙烯反應之方法(參考日本特開平9-263559號)。(HFE-476pcf-c) The ozone destruction coefficient of HFE-476pcf-c is zero, and the global warming potential is small. The boiling point of HFE-476pcf-c is 85°C. HFE-476pcf-c can be manufactured by the following method, for example. A method of reacting 2,2,3,3-tetrafluoropropanol and difluoroethylene in the presence of aprotic polar solvents and catalysts (alkali metal alkoxides or alkali metal hydroxides) (refer to Japanese special Kaiping No. 9-263559).
(HFE-54-11mec-f) HFE-54-11mec-f的臭氧破壞係數為零,全球暖化潛勢小。 HFE-54-11mec-f的沸點為86℃。 HFE-54-11mec-f譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,3,3,3-五氟丙醇與六氟丙烯反影之方法(參考日本特開平9-263559號)。(HFE-54-11mec-f) The ozone destruction coefficient of HFE-54-11mec-f is zero, and the global warming potential is small. The boiling point of HFE-54-11mec-f is 86°C. HFE-54-11mec-f can be manufactured by the following method, for example. A method of reflecting 2,2,3,3,3-pentafluoropropanol and hexafluoropropene in the presence of aprotic polar solvents and catalysts (alkali metal alkoxides or alkali metal hydroxides) (reference Japan Special Publication No. 9-263559).
(HFE-458pc-fc) HFE-458pc-fc的臭氧破壞係數為零,全球暖化潛勢小。 HFE-458pc-fc的沸點為95℃。 HFE-458pc-fc譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,3,3-四氟丙醇與四氟乙烯反應之方法(參考日本特開平9-263559號)。(HFE-458pc-fc) HFE-458pc-fc has a zero ozone destruction coefficient and has a low global warming potential. The boiling point of HFE-458pc-fc is 95°C. HFE-458pc-fc can be manufactured, for example, by the following method. A method of reacting 2,2,3,3-tetrafluoropropanol with tetrafluoroethylene in the presence of aprotic polar solvents and catalysts (alkali metal alkoxides or alkali metal hydroxides) (refer to Japanese Patent Application Publication 9-263559).
(HFE-55-10mec-fc) HFE-55-10mec-fc的臭氧破壞係數為零,全球暖化潛勢小。 HFE-55-10mec-fc的沸點為102℃。 HFE-55-10mec-fc譬如可以下述方法製造。 在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,3,3-四氟丙醇與六氟丙烯反應之方法(參考日本特開平9-263559號)。(HFE-55-10mec-fc) The ozone destruction coefficient of HFE-55-10mec-fc is zero, and the global warming potential is small. The boiling point of HFE-55-10mec-fc is 102°C. HFE-55-10mec-fc can be manufactured, for example, by the following method. A method of reacting 2,2,3,3-tetrafluoropropanol and hexafluoropropene in the presence of aprotic polar solvents and catalysts (alkali metal alkoxides or alkali metal hydroxides) (refer to Japanese Patent Application Publication 9-263559).
(C2 F5 CF(OCH3 )CF(CF3 )CF3 ) C2 F5 CF(OCH3 )CF(CF3 )CF3 的臭氧破壞係數為零,全球暖化潛勢小。 C2 F5 CF(OCH3 )CF(CF3 )CF3 的沸點為98℃。 C2 F5 CF(OCH3 )CF(CF3 )CF3 可利用公知方法製造。譬如可以下述方法製造。(C 2 F 5 CF(OCH 3 )CF(CF 3 )CF 3 ) C 2 F 5 CF(OCH 3 )CF(CF 3 )CF 3 has an ozone destruction coefficient of zero and a low global warming potential. The boiling point of C 2 F 5 CF(OCH 3 )CF(CF 3 )CF 3 is 98°C. C 2 F 5 CF(OCH 3 )CF(CF 3 )CF 3 can be manufactured by a known method. For example, it can be manufactured by the following method.
可以CF3 -(CF2 )n -C(O)Rf 作為原料使無水鹼金屬氟化物(譬如氟化鉀或氟化銫)或氟化銀等無水氟化物離子之任意且公知的供給源,在四級銨化合物存在下於無水之極性非質子性溶劑中與硫酸二乙酯等烷化劑反應來調製。(參考德國專利第1294949號公報)。CF 3 -(CF 2 ) n -C(O)R f can be used as a raw material to make an arbitrary and well-known supply source of anhydrous alkali metal fluoride (such as potassium fluoride or cesium fluoride) or anhydrous fluoride ion such as silver fluoride , It is prepared by reacting with an alkylating agent such as diethyl sulfate in an anhydrous polar aprotic solvent in the presence of a quaternary ammonium compound. (Refer to German Patent No. 1294949).
C2 F5 CF(OCH3 )CF(CF3 )CF3 譬如可從市售物之諸如「Novec(註冊商標)7300」(3M Japan股份有限公司製)入手。C 2 F 5 CF(OCH 3 )CF(CF 3 )CF 3 can be obtained, for example, from commercially available products such as "Novec (registered trademark) 7300" (manufactured by 3M Japan Co., Ltd.).
(溶劑組成物之組成) 就本發明之溶劑組成物而言,相對於tDCE、HFE(A)及HFE(B)合計量,tDCE之比率為65~80質量%,HFE(A)之比率為5~25質量%,HFE(B)之比率為5~25質量%。(Composition of solvent composition) For the solvent composition of the present invention, relative to the total amount of tDCE, HFE(A) and HFE(B), the ratio of tDCE is 65~80% by mass, and the ratio of HFE(A) is 5-25% by mass, the ratio of HFE(B) is 5-25% by mass.
就本發明之溶劑組成物而言,譬如就HFE(A)僅使用HFE-347pc-f而就HFE(B)僅使用HFE-569s1時,相對於tDCE、HFE-347pc-f及HFE-569s1合計量,tDCE之比率為65~80質量%,HFE-347pc-f之比率為5~25質量%,HFE-569s1之比率為5~25質量%。For the solvent composition of the present invention, for example, when only HFE-347pc-f is used for HFE(A) and only HFE-569s1 is used for HFE(B), compared to the total of tDCE, HFE-347pc-f and HFE-569s1 The ratio of tDCE is 65~80% by mass, the ratio of HFE-347pc-f is 5-25% by mass, and the ratio of HFE-569s1 is 5-25% by mass.
在本發明之溶劑組成物係藉由在上述組成範圍內含有tDCE及HFE(A)並且含有HFE(B),來解決以往在含有tDCE及HFE-347pc-f之組成物中一旦高濃度含有tDCE就無法在伴隨相變之使用下維持不燃性的課題。The solvent composition of the present invention contains tDCE and HFE (A) and HFE (B) within the above-mentioned composition range, so as to solve the problem that tDCE and HFE-347pc-f contained tDCE at a high concentration in the past. It is impossible to maintain the non-combustibility under the use with phase change.
在tDCE與1種HFE(A)譬如HFE-347pc-f之2成分組成物下,tDCE含量一旦超過類共沸組成之範圍,即使在伴隨相變之使用下於初始階段為不具易燃性之組成,tDCE也會在蒸發時濃縮成液相而變成具有易燃性之組成(以下亦稱「易燃組成」)。於是乎,以往係藉由設定為幾乎不會伴隨相變而改變組成物組成的類共沸組成物來抑制tDCE高濃度化,而在tDCE與HFE-347pc-f所構成之類共沸組成物中tDCE含量係不高的。In a two-component composition of tDCE and a HFE(A) such as HFE-347pc-f, once the tDCE content exceeds the range of azeotrope-like composition, it is non-flammable at the initial stage even when used with phase change Composition, tDCE will also be concentrated into a liquid phase during evaporation and become a flammable composition (hereinafter also referred to as "flammable composition"). Therefore, in the past, an azeotrope-like composition that hardly changes the composition of the composition due to a phase change was used to suppress the increase in the concentration of tDCE. However, an azeotrope-like composition composed of tDCE and HFE-347pc-f The tDCE content is not high.
另一方面,比起習知含有tDCE及1種HFE(A)譬如HFE-347pc-f的類共沸組成物,本發明之溶劑組成物係具有高的tDCE含量,且在伴隨相變之使用時至少在氣相、液相中tDCE含量幾乎無變動的組成物。此認為是因為以預定比率添加至tDCE及HFE(A)的HFE(B)具有於蒸發時促進tDCE從液相揮發到氣相,讓tDCE不至於濃縮成液相進而抑制tDCE含量變動的作用所致。藉由此作用,本發明之溶劑組成物譬如在反覆蒸發凝縮之洗淨裝置內可抑制tDCE含量變動,所以能維持不燃性。又,將本發明之溶劑組成物放入純粹的洗淨槽內使用時,也可抑制隨著溶劑組成物揮發而讓tDCE濃縮成液相變成易燃組成的情況。On the other hand, compared to the conventional azeotrope-like composition containing tDCE and one type of HFE(A), such as HFE-347pc-f, the solvent composition of the present invention has a higher tDCE content and is used in conjunction with phase change. At least in the gas phase and the liquid phase, the tDCE content is almost unchanged. This is believed to be because HFE(B) added to tDCE and HFE(A) at a predetermined ratio has the effect of promoting the volatilization of tDCE from the liquid phase to the gas phase during evaporation, preventing tDCE from condensing into a liquid phase and suppressing changes in tDCE content. To. Due to this effect, the solvent composition of the present invention can suppress fluctuations in tDCE content, such as in a washing device that repeatedly evaporates and condenses, and therefore can maintain non-combustibility. In addition, when the solvent composition of the present invention is put into a pure washing tank for use, it is also possible to suppress the volatilization of the solvent composition and condensing tDCE into a liquid phase to become a flammable composition.
就本發明之溶劑組成物而言,相對於tDCE、HFE(A)及HFE(B)合計量,tDCE之比率為65~80質量%。以下,「tDCE比率」意指tDCE相對於tDCE、HFE(A)及HFE(B)合計量的比率。「HFE(A)比率」及「HFE(B)比率」亦同。With respect to the solvent composition of the present invention, the ratio of tDCE is 65 to 80% by mass relative to the total amount of tDCE, HFE (A), and HFE (B). Hereinafter, the "tDCE ratio" means the ratio of tDCE to the total amount of tDCE, HFE(A), and HFE(B). The same applies to "HFE(A) ratio" and "HFE(B) ratio".
tDCE比率若少於65質量%,就無法充分獲得與不揮發性有機化合物尤其是加工油主成分之礦油的溶解性。此時,在洗淨用途上會成為洗淨不良之原因,像是洗淨後加工油殘留在被洗淨物品上,或是因洗淨而混入之加工油不溶解於溶劑組成物,所以溶劑組成物變白濁或產生2層分離而又連續處理被洗淨物品時,被洗淨物品將被二度污染等。另外,tDCE比率一旦超過80質量%,在伴隨相變之使用下溶劑組成物變易燃組成的可能性大,在洗淨用途上或是使用塗膜形成用組成物來形成塗膜時等很難維持不燃性。If the tDCE ratio is less than 65% by mass, the solubility with non-volatile organic compounds, especially mineral oil, which is the main component of processed oil, cannot be sufficiently obtained. At this time, it will be the cause of poor cleaning for cleaning purposes. For example, after cleaning, the processing oil remains on the article to be cleaned, or the processing oil mixed in by the cleaning does not dissolve in the solvent composition, so the solvent When the composition becomes white turbid or two-layer separation occurs and the article to be washed is continuously processed, the article to be washed will be secondly contaminated, etc. In addition, once the tDCE ratio exceeds 80% by mass, the solvent composition is likely to become flammable when used with phase change, and it is difficult to form a coating film for cleaning purposes or when using a coating film formation composition to form a coating film. Maintain non-combustibility.
就本發明之溶劑組成物而言,HFE(A)比率為5~25質量%。HFE(A)比率若少於5質量%,則在伴隨相變之溶劑組成物使用下很容易失去溶劑組成物之不燃性。另外,HFE(A)比率一旦超過25質量%,作為洗淨用溶劑或作為塗膜形成用組成物溶劑所必須之對加工油及潤滑劑等的溶解力會降低。In the solvent composition of the present invention, the HFE (A) ratio is 5-25% by mass. If the HFE(A) ratio is less than 5% by mass, the incombustibility of the solvent composition is likely to be lost when the solvent composition is used with phase change. In addition, if the HFE(A) ratio exceeds 25% by mass, the solubility of processing oils, lubricants, etc., necessary as a solvent for cleaning or as a composition solvent for coating film formation, will decrease.
就本發明之溶劑組成物而言,HFE(B)比率為5~25質量%。HFE(B)比率若少於5質量%,則在伴隨相變之溶劑組成物使用下HFE(B)就無法充分發揮促進tDCE揮發的作用,很容易失去溶劑組成物之不燃性。另外,HFE(B)比率一旦超過25質量%,作為洗淨用溶劑或作為塗膜形成用組成物溶劑所必須之對加工油及潤滑劑等的溶解力會降低。In the solvent composition of the present invention, the HFE (B) ratio is 5-25% by mass. If the HFE(B) ratio is less than 5 mass%, HFE(B) cannot fully promote the volatilization of tDCE under the use of a solvent composition with phase change, and it is easy to lose the incombustibility of the solvent composition. In addition, if the HFE(B) ratio exceeds 25% by mass, the solubility of processing oils, lubricants, etc., necessary as a solvent for cleaning or as a composition solvent for coating film formation, will decrease.
此外,基於譬如像在後述圖1中所示反覆進行蒸發凝縮之洗淨裝置的蒸氣槽及洗淨槽中,以溶劑組成物之tDCE含量落在不具易燃性之組成(以下稱「不燃性組成」)的範圍內,及在不具蒸餾再生機能之單純洗淨容器內使溶劑組成物揮發或作為塗膜形成用組成物使用時,即使溶劑組成物之tDCE含量高也可充分抑制tDCE含量變動等觀點來看,本發明之溶劑組成物以tDCE比率為65~78質量%、HFE(A)比率為5~20質量%且HFE(B)比率為10~25質量%為宜,並以tDCE比率為67~75質量%、HFE(A)比率為5~15質量%且HFE(B)比率為15~25質量%尤佳。In addition, based on, for example, the vapor tank and washing tank of a washing device that repeatedly performs evaporation and condensation as shown in Figure 1 described later, the tDCE content of the solvent composition falls within a non-flammable composition (hereinafter referred to as "non-flammable When the solvent composition is volatilized or used as a composition for coating film formation in a simple washing container without distillation and regeneration function, even if the tDCE content of the solvent composition is high, the fluctuation of tDCE content can be sufficiently suppressed. From other viewpoints, the solvent composition of the present invention has a tDCE ratio of 65 to 78% by mass, a HFE(A) ratio of 5 to 20% by mass, and a HFE(B) ratio of 10 to 25% by mass. Preferably, the ratio is 67 to 75% by mass, the HFE (A) ratio is 5 to 15% by mass, and the HFE (B) ratio is 15 to 25% by mass.
相對於溶劑組成物總量,本發明之溶劑組成物中之tDCE、HFE(A)及HFE(B)合計含量宜為90~100質量%,95~100質量%較佳,100質量%尤佳。Relative to the total amount of the solvent composition, the total content of tDCE, HFE(A) and HFE(B) in the solvent composition of the present invention is preferably 90-100% by mass, preferably 95-100% by mass, and particularly preferably 100% by mass .
本發明之溶劑組成物除了tDCE、HFE(A)及HFE(B)以外,可在不損及本發明效果之範圍內含有tDCE、HFE(A)及HFE(B)以外之其他溶劑(以下僅稱做「其他溶劑」),更可含有溶劑以外之各種添加劑。In addition to tDCE, HFE(A) and HFE(B), the solvent composition of the present invention may contain other solvents other than tDCE, HFE(A) and HFE(B) within a range that does not impair the effects of the present invention (only below Called "other solvents"), it can also contain various additives other than solvents.
其他溶劑以可溶於tDCE且不具閃點之有機溶劑為宜,可應提高溶解性、調節揮發速度等各種目的適當選擇。其他溶劑可列舉可溶於tDCE之烴、醇、酮、醚、酯、氯碳(tDCE除外)、HFC、HFE(HFE(A)及HFE(B)除外)、氫氟烯烴(以下稱「HFO」)、氯氟烯烴(以下稱「CFO」)、氫氯氟烯烴(以下稱「HCFO」)等。其他溶劑可為1種亦可為2種以上。Other solvents are preferably organic solvents that are soluble in tDCE and have no flash point, and can be selected appropriately for various purposes such as improving solubility and adjusting the volatilization rate. Other solvents include tDCE-soluble hydrocarbons, alcohols, ketones, ethers, esters, chlorocarbons (except tDCE), HFC, HFE (except HFE(A) and HFE(B)), hydrofluoroolefins (hereinafter referred to as ``HFO "), chlorofluoroolefins (hereinafter referred to as "CFO"), hydrochlorofluoroolefins (hereinafter referred to as "HCFO"), etc. The other solvents may be one type or two or more types.
相對於溶劑組成物總量,本發明之溶劑組成物中之其他溶劑含量宜為0~10質量%,0~5質量%較佳。本發明之溶劑組成物在上述tDCE、HFE-347pc-f及HFE-569s1之含有比率下達成了兼顧高溶解性及維持伴隨相變之使用下的不燃性,所以不含其他溶劑尤佳。Relative to the total amount of the solvent composition, the content of other solvents in the solvent composition of the present invention is preferably 0-10% by mass, preferably 0-5% by mass. The solvent composition of the present invention achieves both high solubility and maintaining non-combustibility under use with phase change at the above-mentioned content ratios of tDCE, HFE-347pc-f and HFE-569s1, so it is particularly preferred that it does not contain other solvents.
本發明之溶劑組成物的溶劑以外之各種添加劑可舉如穩定劑、金屬腐蝕抑制劑等。穩定劑具體上可列舉:硝甲烷、硝乙烷、硝丙烷、硝苯、二乙胺、三乙胺、異丙胺、二異丙胺、丁胺、異丁胺、三級丁胺、α-甲吡啶、N-甲苄胺、二烯丙胺、N-甲基嗎福林、酚、鄰甲酚、間甲酚、對甲酚、瑞香草酚、對三級丁苯酚、三級丁基兒茶酚、兒茶酚、異丁香酚、鄰甲氧苯酚、4,4’-二羥苯基-2,2-丙烷、水楊酸異戊酯、水楊酸芐酯、水楊酸甲酯、2,6-二-三級丁基-對甲酚、2-(2’-羥基-5’-甲基苯基)苯并三唑、2-(2’-羥-3’-三級丁基-5’-甲基苯基)-5-氯苯并三唑、1,2,3-苯并三唑、1-[(N,N-雙-2-乙基己基)胺甲基]苯并三唑、1,2-環氧丙烷、1,2-環氧丁烷、1,4-二㗁烷、丁基環氧丙基醚、苯基環氧丙基醚等。穩定劑可為1種亦可為2種以上。Various additives other than the solvent of the solvent composition of the present invention include stabilizers, metal corrosion inhibitors, and the like. Specific examples of stabilizers include: nitromethane, nitroethane, nitropropane, nitrobenzene, diethylamine, triethylamine, isopropylamine, diisopropylamine, butylamine, isobutylamine, tertiary butylamine, α-methyl Pyridine, N-methylbenzylamine, diallylamine, N-methylmorphine, phenol, o-cresol, m-cresol, p-cresol, revanol, p-butyl phenol, tertiary butyl catechin Phenol, catechol, isoeugenol, o-methoxyphenol, 4,4'-dihydroxyphenyl-2,2-propane, isoamyl salicylate, benzyl salicylate, methyl salicylate, 2,6-Di-tertiary butyl-p-cresol, 2-(2'-hydroxy-5'-methylphenyl)benzotriazole, 2-(2'-hydroxy-3'-tertiary butyl -5'-methylphenyl)-5-chlorobenzotriazole, 1,2,3-benzotriazole, 1-[(N,N-bis-2-ethylhexyl)aminomethyl] Benzotriazole, 1,2-propylene oxide, 1,2-butylene oxide, 1,4-dioxane, butyl glycidyl ether, phenyl glycidyl ether, etc. The stabilizer may be one type or two or more types.
相對於溶劑組成物總量,本發明之溶劑組成物中溶劑以外的各種添加劑含量各宜為0~5質量%,0~1質量%較佳。相對於溶劑組成物總量,其他溶劑與各種添加劑合計含量宜為10質量%以下,1質量%以下較佳,不含更佳。Relative to the total amount of the solvent composition, the content of various additives other than the solvent in the solvent composition of the present invention is preferably 0 to 5% by mass, preferably 0 to 1% by mass. Relative to the total amount of the solvent composition, the total content of other solvents and various additives is preferably 10% by mass or less, preferably 1% by mass or less, and more preferably not containing.
本發明之溶劑組成物係一種不對地球環境帶來不良影響、對加工油等不揮發性有機化合物之溶解性高且為不燃性並且在伴隨相變之使用下也可維持初始不燃性的溶劑組成物,適合應用在脫脂洗淨、焊劑洗淨、精密洗淨、乾洗等洗淨用途上。又,本發明之溶劑組成物還可用在將下列溶劑溶解做成塗膜形成用組成物,塗佈於物品表面上形成塗膜:聚矽氧系潤滑劑、氟系潤滑劑等潤滑劑、由礦物油或合成油等構成之防鏽劑、用以施行撥水處理之防濕性塗佈劑、用以施行防污處理之抗指紋附著劑等防污塗佈劑等。The solvent composition of the present invention is a solvent composition that does not adversely affect the global environment, has high solubility to non-volatile organic compounds such as processing oil, is non-flammable, and can maintain the initial non-flammability even when used with phase change It is suitable for cleaning purposes such as degreasing cleaning, flux cleaning, precision cleaning, and dry cleaning. In addition, the solvent composition of the present invention can also be used to dissolve the following solvents to form a coating film forming composition, and apply it on the surface of an article to form a coating film: lubricants such as silicone lubricants, fluorine lubricants, etc. Anti-corrosion agent composed of mineral oil or synthetic oil, moisture-proof coating agent for water repellent treatment, anti-fouling coating agent for anti-fouling treatment, anti-fingerprint adhesion agent, etc.
可應用本發明之溶劑組成物的物品可廣泛使用在像是構成電子電路之基本元件的電容器、二極體、電晶體、SAW濾器等電子零件,以及安裝有該等之基板或設備、透鏡及偏光板等光學零件、用在汽車引擎部之燃料噴射用針及驅動部分之齒輪等汽車零件、用在工業用自動機器之驅動部分零件、外裝零件等機械零件、用在切削工具等工作機械的超硬工具等。此外,可應用本發明之溶劑組成物的材質可舉如金屬、塑膠、彈性體、玻璃、陶瓷、布帛等廣範圍的材質,該等中又以鐵、銅、鎳、金、銀、鉑等金屬、燒結金屬、玻璃、氟樹脂、PEEK等工程塑膠為宜。The articles to which the solvent composition of the present invention can be applied can be widely used in electronic parts such as capacitors, diodes, transistors, SAW filters, etc., which constitute the basic components of electronic circuits, as well as substrates or equipment, lenses and Optical parts such as polarizers, auto parts such as fuel injection needles and drive gears used in automobile engines, mechanical parts such as drive parts and exterior parts used in industrial automatic machines, and machine tools such as cutting tools The super hard tools and so on. In addition, the materials that can be applied to the solvent composition of the present invention can include a wide range of materials such as metals, plastics, elastomers, glass, ceramics, cloth, etc. Among them, iron, copper, nickel, gold, silver, platinum, etc. Engineering plastics such as metal, sintered metal, glass, fluororesin, PEEK, etc. are suitable.
[洗淨方法] 本發明之洗淨方法係利用上述本發明之溶劑組成物來洗淨附著於被洗淨物品上之附著物的方法,其特徵在使本發明之溶劑組成物與被洗淨物品接觸。[Washing method] The washing method of the present invention is a method of using the above-mentioned solvent composition of the present invention to clean the adherents attached to the article to be cleaned, and is characterized in that the solvent composition of the present invention is cleaned with Item contact.
在本發明之洗淨方法中,被清潔除去之附著物可舉如各種附著於被洗淨物品上的焊劑、切削油、淬火油、軋延油、潤滑油、機械油、壓製加工油、衝孔油、拉伸用油、組裝用油、抽線用油等加工油、脫模劑、塵埃等。比起習知的溶劑組成物HFC或HFE等,本溶劑組成物對加工油之溶解性較佳,所以適合用來清潔加工油。In the cleaning method of the present invention, the attachments to be cleaned and removed can include various fluxes, cutting oils, quenching oils, rolling oils, lubricating oils, machine oils, pressing oils, and punching materials attached to the articles to be cleaned. Processing oil such as hole oil, drawing oil, assembly oil, and drawing oil, mold release agent, dust, etc. Compared with the conventional solvent composition HFC or HFE, the solvent composition has better solubility for processing oil, so it is suitable for cleaning processing oil.
又,本發明之溶劑組成物的洗淨力高,乃其特徵之一,可除去習知洗淨劑HCFC類無法去除之被稱為瀝青的柏油成分,所以不僅可洗淨一般的金屬加工油,也適合去除柏油成分。譬如,適合去除玻璃加工時用於表面保護材的瀝青成分。In addition, the solvent composition of the present invention has a high cleaning power, which is one of its characteristics. It can remove the asphalt component called pitch that cannot be removed by conventional cleaning agents HCFCs, so it can not only clean general metalworking oils. , Also suitable for removing asphalt components. For example, it is suitable for removing asphalt components used for surface protection materials during glass processing.
又,本發明之溶劑組成物可用來洗淨金屬、塑膠、彈性體、玻璃、陶瓷及該等之複合材料等各種材質的被洗淨物品。此外,本發明之溶劑組成物可使用在去除天然纖維製或合成纖維製之布帛等所構成之各種衣類污垢的洗淨。In addition, the solvent composition of the present invention can be used to clean articles to be cleaned of various materials such as metals, plastics, elastomers, glass, ceramics, and composite materials thereof. In addition, the solvent composition of the present invention can be used for cleaning various clothing stains composed of cloth made of natural fiber or synthetic fiber.
使用本發明之溶劑組成物的被洗淨物品之洗淨方法除了使本發明之溶劑組成物與被洗淨物品接觸以外無特別限定。譬如,採用手洗、浸漬洗滌、噴霧洗滌、浸漬晃動洗滌、浸漬超音波洗滌、蒸氣洗滌及該等組合之方法等即可。前述接觸之時間、次數及當下本發明之溶劑組成物的溫度等洗淨條件及洗淨裝置可適宜選定。The cleaning method of the article to be cleaned using the solvent composition of the present invention is not particularly limited except that the solvent composition of the present invention is brought into contact with the article to be cleaned. For example, hand washing, immersion washing, spray washing, immersion shaking washing, immersion ultrasonic washing, steam washing, and a combination of these methods may be used. The cleaning conditions and cleaning device such as the time and frequency of the aforementioned contact and the temperature of the solvent composition of the present invention can be appropriately selected.
就本發明之洗淨方法來說以具有下列步驟之洗淨方法為宜:溶劑接觸步驟,使被洗淨物品接觸液相之本發明溶劑組成物;及蒸氣接觸步驟,於該溶劑接觸步驟後使前述被洗淨物品曝露在蒸氣下,該蒸氣係使含有tDCE、HFE(A)及HFE(B)之產生蒸氣用不燃性溶劑組成物(以下稱作「溶劑組成物(V)」)蒸發而產生。For the cleaning method of the present invention, a cleaning method having the following steps is suitable: a solvent contact step, contacting the article to be cleaned with the solvent composition of the present invention in the liquid phase; and a vapor contact step, after the solvent contact step Expose the aforementioned items to be cleaned to steam, which evaporates a non-flammable solvent composition (hereinafter referred to as "solvent composition (V)") containing tDCE, HFE (A) and HFE (B) to generate vapor And produced.
溶劑組成物(V)與本發明溶劑組成物除了在tDCE、HFE(A)、HFE(B)相對於tDCE、HFE(A)與HFE(B)合計量的比率範圍不同以外,可做成相同之溶劑組成物。溶劑組成物(V)的tDCE、HFE(A)、HFE(B)相對於tDCE、HFE(A)與HFE(B)合計量的比率分別為65~80質量%、5~25質量%及5~25質量%為佳。只要在該範圍內,既可為tDCE含量高且溶解性高的組成物,而且在伴隨相變之使用下氣相與液相下之tDCE濃度為同程度並可維持不燃性。The solvent composition (V) and the solvent composition of the present invention can be made the same except that the ratio range of tDCE, HFE(A), HFE(B) to the total amount of tDCE, HFE(A) and HFE(B) is different. The solvent composition. The ratios of tDCE, HFE (A), and HFE (B) of the solvent composition (V) to the total amount of tDCE, HFE (A) and HFE (B) are 65 to 80% by mass, 5 to 25% by mass, and 5, respectively. ~25% by mass is better. As long as it is within this range, it can be a composition with a high tDCE content and high solubility, and the tDCE concentration in the gas phase and the liquid phase will be the same under use with phase change, and the non-combustibility can be maintained.
圖1係示意顯示進行具有上述溶劑接觸步驟及蒸氣接觸步驟之本發明洗淨方法的洗淨裝置之一圖例。以下將以使用圖1中所示洗淨裝置之情況為例來說明上述洗淨方法。Fig. 1 schematically shows an example of a cleaning device for performing the cleaning method of the present invention having the above-mentioned solvent contact step and vapor contact step. Hereinafter, the above-mentioned washing method will be explained by taking the case of using the washing device shown in FIG. 1 as an example.
圖1所示洗淨裝置10係主要用來洗淨電子電性零件、精密機械零件、光學機器零件等的3槽式超音波洗淨裝置。洗淨裝置10具有分別容納有溶劑組成物La、Lb、Lc之洗淨槽1、淋洗槽2及蒸氣產生槽3。洗淨裝置10更於該等槽之上方具備充滿了由溶劑組成物La、Lb、Lc產生之蒸氣的蒸氣區4;使該蒸氣冷卻的冷卻管9;及水分離槽5,該水分離槽5係用來使經由冷卻管9凝縮得來的溶劑組成物Lm與附著於冷卻管之水靜置分離。實際洗淨時係將被洗淨物品D放入專用夾具或籠等,在洗淨裝置10內順著容納在洗淨槽1之溶劑組成物La中、容納在淋洗槽2之溶劑組成物Lb中及蒸氣產生槽3正上方之蒸氣區43的順序移動而完成洗淨。The
在這類洗淨裝置中,本發明之溶劑組成物至少可作為洗淨槽1所容納之溶劑組成物La及淋洗槽2所容納之溶劑組成物Lb使用。蒸氣產生槽3所容納之溶劑組成物Lc為溶劑組成物(V),不過以本發明之溶劑組成物為宜。In this type of cleaning device, the solvent composition of the present invention can be used at least as the solvent composition La contained in the cleaning tank 1 and the solvent composition Lb contained in the rinse
於洗淨槽1下方部具備加熱器7及超音波振動器8。在洗淨槽1內以加熱器7將溶劑組成物La加熱昇溫並控制在恆定溫度下,同時以利用超音波振動器8產生之空穴現象(cavitation)賦予被洗淨物品D物理外力,來洗淨除去附著於被洗淨物品D上的污垢。此時,物理外力除了超音波以外,亦可使用晃動或溶劑組成物La於液中之噴流等目前洗淨機所採用的各種方法。另,在洗淨槽1進行被洗淨物品D之洗淨時,超音波振動非必須,可應需求進行無超音波振動之洗淨。又,洗淨槽1內之溶劑組成物La溫度宜設為25℃以上且低於溶劑組成物a之沸點。只要在上述範圍內,即可輕易進行加工油等脫脂洗淨,利用超音波的洗淨效果高。A
在洗淨裝置10中,被洗淨物品D從洗淨槽1移至淋洗槽2時,溶劑組成物La成分已附著於被洗淨表面。所以,可在被洗淨物品D移往淋洗槽2的同時,防止被洗淨物品D表面之污垢因乾燥而固著的情況。In the
在淋洗槽2將被洗淨物品D浸漬於溶劑組成物Lb中,以溶解於溶劑組成物La之狀態除去附著在被洗淨物品D上的污垢成分。淋洗槽2也可具有與洗淨槽1同樣能賦予被洗淨物品D物理外力之機構。洗淨裝置10係設計成容納在淋洗槽2之溶劑組成物Lb的溢流流入洗淨槽1。又,洗淨槽1具備將溶劑組成物La輸送至蒸氣產生槽3之配管11,以防止液面超過預定高度以上。In the
於蒸氣產生槽3下方部裝設有加熱蒸氣產生槽3內之溶劑組成物Lc的加熱器6。容納在蒸氣產生槽3內之溶劑組成物Lc由加熱器6加熱沸騰後,其組成之一部分或全部變成蒸氣往箭頭13所示上方上昇而於蒸氣產生槽3正上方形成充滿蒸氣V的蒸氣區43。結束在淋洗槽2之洗淨後的被洗淨物品D被移往蒸氣區43,曝露在蒸氣V下進行蒸氣洗淨(蒸氣接觸步驟)。在蒸氣洗淨中係以蒸氣V凝聚在被洗淨物品D表面上而液化之成分來洗淨被洗淨物品D。蒸氣V中完全不含污垢成分,所以作為洗淨步驟最後的最終洗淨相當有效。又,蒸氣V不見得僅由溶劑組成物Lc產生之蒸氣形成,這些態樣亦包含在本發明洗淨方法中的蒸氣接觸步驟內。A
另,在洗淨裝置10各槽上方部之空間皆作為蒸氣區4共通使用。從洗淨槽1、淋洗槽2及蒸氣產生槽3產生之蒸氣係被安裝在洗淨裝置10壁面上方部之冷卻管9冷卻凝縮,而作為溶劑組成物Lm從蒸氣區4回收。凝聚之溶劑組成物Lm其後會透過連接冷卻管9與水分離槽5之配管14收納到水分離槽5。水分離槽5內混入有溶劑組成物Lm之水會被分離。已水分離之溶劑組成物Lm則通過連接水分離槽5與淋洗槽2之配管12回到淋洗槽2。洗淨裝置10藉由這種機構而能夠抑制溶劑組成物之蒸發損失。In addition, the spaces above the tanks of the
此外,為了提高洗淨效果於淋洗槽2設置冷卻裝置,藉此將淋洗槽2內之溶劑組成物Lb溫度保持為低溫,並藉由預先降低要浸漬之被洗淨物品D溫度,擴大與蒸氣溫度之溫度差,就能有效增加被洗淨物品D表面之蒸氣V的凝縮量。具體上,淋洗槽2內之溶劑組成物Lb的溫度宜設為10~45℃。又,基於洗淨性觀點,洗淨槽1內之溶劑組成物La的溫度宜高於淋洗槽2內之溶劑組成物Lb的溫度。In addition, in order to improve the cleaning effect, a cooling device is provided in the
在洗淨裝置10中,藉由使這些容納在各槽之溶劑組成物La、Lb、Lc在液體或氣體間作狀態變化進行循環,可讓被帶進淋洗槽2的污垢成分連續蓄積於蒸氣產生槽3內,進而得以維持淋洗槽2之清潔度並在蒸氣區43進行蒸氣洗淨。In the
在本實施形態使用洗淨裝置10洗淨被洗淨物品時,譬如在開始運轉時於洗淨槽1、淋洗槽2及蒸氣產生槽3內投入本發明之溶劑組成物作為溶劑組成物La、Lb、Lc,當洗淨達到穩定狀態時,可以讓溶劑組成物La及溶劑組成物Lb保持本發明溶劑組成物之組成範圍,並且可讓溶劑組成物Lc成為溶劑組成物(V)之組成範圍。When the
亦即,在上述洗淨方法中令本發明之溶劑組成物為溶劑組成物L的情況下,於洗淨裝置10開始運轉時投入的溶劑組成物L會隨著洗淨裝置10運轉而分別在洗淨槽1、淋洗槽2、蒸氣產生槽3、蒸氣區4、水分離槽5間改變其組成而穩定化。經穩定化之洗淨槽1、淋洗槽2中所容納的溶劑組成物La、Lb與溶劑組成物L相較下雖然組成略有變化,但仍在溶解性高且為不燃性組成之本發明溶劑組成物的範圍內。容納在蒸氣產生槽3的溶劑組成物Lc與溶劑組成物L比較組成不同,有時會落在本發明溶劑組成物之範圍外。即使在此情況下,tDCE之含有比率依舊低,還是在溶劑組成物(V)之組成範圍內,保持不燃性組成。然後,就穩定在這種穩定狀態下,於確保高洗淨力及安全性之下連續運轉。That is, in the case where the solvent composition of the present invention is the solvent composition L in the above-mentioned cleaning method, the solvent composition L that is input when the
另,具有本發明洗淨方法中之溶劑接觸步驟及蒸氣接觸步驟的洗淨方法不限於上述實施形態,本實施形態可在不脫離本發明主旨及範圍內進行變更或變形。譬如,溶劑接觸步驟可僅進行1次,不過宜反覆進行2次以上,且較宜反覆進行2~3次。又,收回將蒸氣區之蒸氣凝縮所得凝縮液之槽也可以是淋洗槽2以外之槽,另外凝縮液也可不予以再利用。In addition, the cleaning method having the solvent contact step and the vapor contact step in the cleaning method of the present invention is not limited to the above-mentioned embodiment, and the present embodiment can be changed or modified without departing from the spirit and scope of the present invention. For example, the solvent contact step can be performed only once, but it should be repeated more than two times, and it is better to be repeated two to three times. In addition, the tank for collecting the condensed liquid obtained by condensing the vapor in the vapor zone may be a tank other than the rinse
藉由使用本發明之溶劑組成物,就本發明之洗淨方法來說係一洗淨性高、不會對地球環境帶來不良影響而且即使在伴隨相變之使用下也可確保安全性的洗淨方法。又,經由本發明溶劑組成物洗淨的物品具有表面上看不到加工油等殘渣,且洗淨後表面狀態良好所以不易發生洗淨不良的特長。By using the solvent composition of the present invention, as far as the cleaning method of the present invention is concerned, it has high cleaning properties, does not have an adverse effect on the global environment, and can ensure safety even when used with phase change. Washing method. In addition, the articles cleaned by the solvent composition of the present invention have the characteristics that no residues such as processing oil are visible on the surface, and the surface condition after washing is good, so that washing defects are unlikely to occur.
[塗膜形成用組成物及塗膜之形成方法] 本發明之溶劑組成物可用於不揮發性有機化合物的稀釋塗覆用溶劑。亦即,本發明之塗膜形成用組成物的特徵在於含有本發明之溶劑組成物及不揮發性有機化合物。又,本發明之塗膜之形成方法的特徵在於:將上述塗膜形成用組成物塗佈於被塗佈物上以後,使前述溶劑組成物蒸發而形成前述不揮發性有機化合物所構成之塗膜。[The composition for forming a coating film and the method for forming a coating film] The solvent composition of the present invention can be used as a solvent for dilute coating of non-volatile organic compounds. That is, the composition for forming a coating film of the present invention is characterized by containing the solvent composition of the present invention and a non-volatile organic compound. In addition, the method for forming a coating film of the present invention is characterized in that, after coating the composition for forming a coating film on the object to be coated, the solvent composition is evaporated to form a coating composed of the nonvolatile organic compound. membrane.
在此,本發明之不揮發性有機化合物係指沸點比本發明之溶劑組成物高且溶劑組成物蒸發後仍有有機化合物殘留表面者。不揮發性有機化合物具體上可列舉:用來賦予物品潤滑性的潤滑劑、用以賦予金屬零件防鏽效果的防鏽劑、用來賦予物品撥水性的防濕性塗佈劑、用來賦予物品防污性能的抗指紋附著劑等防污塗佈劑等。就本發明之塗膜形成用組成物及塗膜之形成方法而言,基於溶解性觀點,不揮發性有機化合物宜使用潤滑劑。Here, the non-volatile organic compound of the present invention refers to a compound having a higher boiling point than the solvent composition of the present invention and the organic compound still remains on the surface after the solvent composition is evaporated. Specific examples of non-volatile organic compounds include: lubricants used to impart lubricity to articles, rust inhibitors used to impart rust prevention effects to metal parts, moisture-proof coating agents used to impart water repellency to articles, Anti-fouling coating agent such as anti-fingerprint adhesion agent for the anti-fouling performance of the article. Regarding the coating film forming composition and the coating film forming method of the present invention, it is preferable to use a lubricant for the nonvolatile organic compound from the viewpoint of solubility.
潤滑劑係指兩構件在使彼此之面接觸的狀態下運動時,用來減輕接觸面之磨擦,以防止生熱或磨耗損傷之物。潤滑劑可為液體(油)、半固體(滑脂)、固體中之任一形態。Lubricant refers to the thing that is used to reduce the friction of the contact surface to prevent heat generation or abrasion damage when the two components are in contact with each other. The lubricant can be in any form of liquid (oil), semi-solid (grease), and solid.
若從對tDCE之溶解性高的觀點來看,潤滑劑以氟系潤滑劑或聚矽氧系潤滑劑為宜。又,氟系潤滑劑指分子內具有氟原子的潤滑劑。另,聚矽氧系潤滑劑指含有聚矽氧的潤滑劑。From the viewpoint of high solubility in tDCE, the lubricant is preferably a fluorine-based lubricant or a silicone-based lubricant. In addition, the fluorine-based lubricant refers to a lubricant having a fluorine atom in the molecule. In addition, silicone-based lubricants refer to lubricants containing silicone.
塗膜形成用組成物中所含潤滑劑可為1種亦可為2種以上。氟系潤滑劑及聚矽氧系潤滑劑可分別單獨使用亦可將該等併用。The lubricant contained in the composition for forming a coating film may be one type or two or more types. The fluorine-based lubricant and the silicone-based lubricant may be used alone or in combination.
氟系潤滑劑可列舉氟油、氟系滑脂、聚四氟乙烯之樹脂粉末等氟系固體潤滑劑。氟油以全氟聚醚及氯三氟乙烯之低聚合物為宜。氟油之市售物可舉如:產品名「Krytox(註冊商標)GPL102」(杜邦股份有限公司製)、「DAIFLOIL #1」、「DAIFLOIL #3」、「DAIFLOIL #10」、「DAIFLOIL #20」、「DAIFLOIL #50」、「DAIFLOIL #100」、「Demnum S-65」(以上DAIKIN INDUSTRIES, LTD.製)等。Examples of the fluorine-based lubricant include fluorine-based solid lubricants such as fluorine oil, fluorine grease, and polytetrafluoroethylene resin powder. The fluorine oil is preferably a low polymer of perfluoropolyether and chlorotrifluoroethylene. Commercial products of fluorine oil include: product name "Krytox (registered trademark) GPL102" (manufactured by DuPont Co., Ltd.), "DAIFLOIL #1", "
氟系滑脂以全氟聚醚或氯三氟乙烯之低聚合物等氟油作為基油,與聚四氟乙烯粉末或其他增稠劑摻合而成者為宜。氟系滑脂之市售物可舉如:產品名「Krytox(註冊商標)滑脂240AC」(杜邦股份有限公司製)、「DAIFLOIL 滑脂DG-203」、「Demnum L65」、「Demnum L100」、「Demnum L200」(以上DAIKIN INDUSTRIES, LTD.製)、「Sumitec F936」(住礦潤滑劑股份有限公司製)、「Molykote(註冊商標)HP-300」、「Molykote(註冊商標)HP-500」、「Molykote(註冊商標)HP-870」、「Molykote(註冊商標)6169」(以上Dow Corning Toray Co., Ltd.製)等。Fluorine grease is preferably made by blending fluorine oil such as perfluoropolyether or low polymer of chlorotrifluoroethylene as base oil with polytetrafluoroethylene powder or other thickening agents. Commercially available fluorine-based greases include the product names "Krytox (registered trademark) Grease 240AC" (manufactured by DuPont Co., Ltd.), "DAIFLOIL Grease DG-203", "Demnum L65", and "Demnum L100" , "Demnum L200" (manufactured by DAIKIN INDUSTRIES, LTD. above), "Sumitec F936" (manufactured by Sumitomo Lubricant Co., Ltd.), "Molykote (registered trademark) HP-300", "Molykote (registered trademark) HP-500 ", "Molykote (registered trademark) HP-870", "Molykote (registered trademark) 6169" (manufactured by Dow Corning Toray Co., Ltd. above), etc.
聚矽氧系潤滑劑可列舉聚矽氧油或聚矽氧滑脂。聚矽氧油以二甲基聚矽氧、甲基氫聚矽氧、甲基苯基聚矽氧、環狀二甲基聚矽氧、胺基改質聚矽氧、二胺基改質聚矽氧、側鏈或末端已導入有機基之改質聚矽氧油為宜。聚矽氧油之市售物可舉如:產品名「信越Silicone KF-96」、「信越Silicone KF-965」、「信越Silicone KF-968」、「信越Silicone KF-99」、「信越Silicone KF-50」、「信越Silicone KF-54」、「信越Silicone HIVAC F-4」、「信越Silicone HIVAC F-5」、「信越Silicone KF-56A」、「信越Silicone KF-995」、「信越Silicone KF-868」、「信越Silicone KF-859」(以上信越化學工業股份有限公司製)、「SH200」(Dow Corning Toray Co., Ltd.製)等。Silicone-based lubricants can include silicone oil or silicone grease. Polysiloxane oil is made of dimethyl polysiloxane, methyl hydrogen polysiloxane, methyl phenyl polysiloxane, cyclic dimethyl polysiloxane, amine modified polysiloxane, and diamine modified polysiloxane. Silicone, modified polysiloxane oil with organic groups introduced into the side chain or end is suitable. Examples of commercially available silicone oils include: "Shin-Etsu Silicone KF-96", "Shin-Etsu Silicone KF-965", "Shin-Etsu Silicone KF-968", "Shin-Etsu Silicone KF-99", "Shin-Etsu Silicone KF" -50", "Shin-Etsu Silicone KF-54", "Shin-Etsu Silicone HIVAC F-4", "Shin-Etsu Silicone HIVAC F-5", "Shin-Etsu Silicone KF-56A", "Shin-Etsu Silicone KF-995", "Shin-Etsu Silicone KF" -868", "Shin-Etsu Silicone KF-859" (manufactured by Shin-Etsu Chemical Co., Ltd. above), "SH200" (manufactured by Dow Corning Toray Co., Ltd.), etc.
聚矽氧滑脂以上述列舉之各種聚矽氧油作為基油,並摻合金屬皂等增稠劑、各種添加劑的產品為宜。聚矽氧滑脂之市售物可舉如:產品名「信越Silicone G-30系列」、「信越Silicone G-40系列」、「信越Silicone FG-720系列」、「信越Silicone G-411」、「信越Silicone G-501」、「信越Silicone G-6500」、「信越Silicone G-330」、「信越Silicone G-340」、「信越Silicone G-350」、「信越Silicone G-630」(以上信越化學工業股份有限公司製)、「Molykote(註冊商標)SH33L」、「Molykote(註冊商標)41」、「Molykote(註冊商標)44」、「Molykote(註冊商標)822M」、「Molykote(註冊商標)111」、「Molykote(註冊商標)高真空用滑脂」、「Molykote(註冊商標)熱擴散化合物」(以上Dow Corning Toray Co., Ltd.製)等。The silicone grease is preferably a product that uses the various silicone oils listed above as the base oil, and blends thickeners such as metal soaps, and various additives. Examples of commercially available silicone greases include: product names "Shin-Etsu Silicone G-30 Series", "Shin-Etsu Silicone G-40 Series", "Shin-Etsu Silicone FG-720 Series", "Shin-Etsu Silicone G-411", "Shin-Etsu Silicone G-501", "Shin-Etsu Silicone G-6500", "Shin-Etsu Silicone G-330", "Shin-Etsu Silicone G-340", "Shin-Etsu Silicone G-350", "Shin-Etsu Silicone G-630" (Shin-Etsu Silicone G-630 above Chemical Industry Co., Ltd.), "Molykote (registered trademark) SH33L", "Molykote (registered trademark) 41", "Molykote (registered trademark) 44", "Molykote (registered trademark) 822M", "Molykote (registered trademark) 111", "Molykote (registered trademark) grease for high vacuum", "Molykote (registered trademark) thermal diffusion compound" (manufactured by Dow Corning Toray Co., Ltd. above), etc.
又,就可舉例作為氟系潤滑劑、聚矽氧系潤滑劑者可舉如:末端或側鏈經氟烷基取代之改質聚矽氧油的氟聚矽氧油。氟聚矽氧油之市售物可舉如:產品名「Unidyne(註冊商標)TG-5601」(DAIKIN INDUSTRIES, LTD.製)、「Molykote(註冊商標)3451」、「Molykote(註冊商標)3452」(以上Dow Corning Toray Co., Ltd.製)、「信越Silicone FL-5」、「信越Silicone X-22-821」、「信越Silicone X-22-822」、「信越Silicone FL-100」(以上信越化學工業股份有限公司製)等。In addition, examples of fluorine-based lubricants and silicone-based lubricants include fluoropolysiloxane oils of modified silicone oils whose ends or side chains are substituted with fluoroalkyl groups. Examples of commercially available fluoropolysiloxane oils include: "Unidyne (registered trademark) TG-5601" (manufactured by DAIKIN INDUSTRIES, LTD.), "Molykote (registered trademark) 3451", "Molykote (registered trademark) 3452" "(Above Dow Corning Toray Co., Ltd.), "Shin-Etsu Silicone FL-5", "Shin-Etsu Silicone X-22-821", "Shin-Etsu Silicone X-22-822", "Shin-Etsu Silicone FL-100" ( The above Shin-Etsu Chemical Industry Co., Ltd.), etc.
該等潤滑劑可做成塗膜用於譬如通常以氟系潤滑劑作為塗膜使用之產業機器、個人電腦及音頻機器之CD或DVD之托盤零件、印表機、複印機器、焊劑機器等家用機器或辦公室用機器等。又譬如可用於通常以聚矽氧系潤滑劑作為塗膜使用之注射器的注射針或針筒、醫療用管件、金屬刀、導管等。These lubricants can be used as a coating film for industrial equipment, personal computers and audio equipment CD or DVD tray parts, printers, copying machines, flux machines, etc., which are usually used as coating films with fluorine-based lubricants. Machines or office machines, etc. For example, it can be used for injection needles or syringes, medical tubings, metal knives, catheters, etc., of syringes that are usually coated with silicone lubricants.
防鏽劑係指覆蓋容易因空氣中之氧氣氧化而生鏽的金屬表面,阻隔金屬表面與氧用以防止金屬材料生鏽之物。防鏽劑可列舉礦物油或像多元醇酯類、聚伸烷基二醇類、聚乙烯基醚類之合成油。Anti-rust agent refers to the thing that covers the metal surface that is prone to rust due to the oxidation of oxygen in the air, and blocks the metal surface and oxygen to prevent the metal material from rusting. Rust inhibitors can include mineral oils or synthetic oils such as polyol esters, polyalkylene glycols, and polyvinyl ethers.
防濕性塗佈劑或防污塗佈劑係用以賦予塑膠、橡膠、金屬、玻璃、安裝電路基板等防濕性或防污性之物。防濕性塗佈劑之產品例可列舉:TOPAS 5013、TOPAS 6013、TOPAS 8007(Polyplastics Co., Ltd.製)、ZEONOR 1020R、ZEONOR 1060R(日本ZEON公司製)、Apel 6011T、Apel 8008T(三井化學公司製)、SFE-DP02H、SNF-DP20H(AGC SEIMI CHEMICAL CO., LTD.製)。抗指紋附著劑等防污塗佈劑之產品例可列舉:Optool DSX、Optool DAC(DAIKIN INDUSTRIES, LTD.製)、FLUOROSURF FG-5000(Fluoro Technology公司製)、SR-4000A(AGC SEIMI CHEMICAL CO., LTD.製)等。The moisture-proof coating agent or anti-fouling coating agent is used to impart moisture-proof or anti-fouling properties to plastic, rubber, metal, glass, and mounted circuit boards. Product examples of moisture-proof coating agents include: TOPAS 5013, TOPAS 6013, TOPAS 8007 (manufactured by Polyplastics Co., Ltd.), ZEONOR 1020R, ZEONOR 1060R (manufactured by Zeon Corporation), Apel 6011T, Apel 8008T (Mitsui Chemicals) Company system), SFE-DP02H, SNF-DP20H (manufactured by AGC SEIMI CHEMICAL CO., LTD.). Examples of antifouling coating agents such as anti-fingerprint adhesives include: Optool DSX, Optool DAC (manufactured by DAIKIN INDUSTRIES, LTD.), FLUOROSURF FG-5000 (manufactured by Fluoro Technology), and SR-4000A (AGC SEIMI CHEMICAL CO. , LTD.) and so on.
本發明之塗膜形成用組成物通常係以不揮發性有機化合物溶解於本發明溶劑組成物中之溶液狀組成物所調製。塗膜形成用組成物之製造方法只要是可在預定比率下將不揮發性有機化合物均勻地溶解於本發明溶劑組成物中之方法,即無特別限制。本發明之塗膜形成用組成物基本上僅以不揮發性有機化合物與本發明溶劑組成物構成。在以下說明中,使用潤滑劑作為不揮發性有機化合物之塗膜形成用組成物稱為「潤滑劑溶液」。關於使用其他不揮發性有機化合物的塗膜形成用組成物情況亦同。The composition for forming a coating film of the present invention is usually prepared with a solution composition in which a non-volatile organic compound is dissolved in the solvent composition of the present invention. The method for producing the composition for forming a coating film is not particularly limited as long as it can uniformly dissolve the non-volatile organic compound in the solvent composition of the present invention at a predetermined ratio. The composition for forming a coating film of the present invention is basically composed of only a non-volatile organic compound and the solvent composition of the present invention. In the following description, the composition for forming a coating film using a lubricant as a non-volatile organic compound is referred to as "lubricant solution". The same applies to the coating film forming composition using other non-volatile organic compounds.
相對於潤滑劑溶液(100質量%)之溶液總量,潤滑劑含量宜為0.01~50質量%,0.05~30質量%較佳,0.1~20質量%更佳。潤滑劑溶液之潤滑劑除外的剩餘部分為溶劑組成物。潤滑劑含量只要在上述範圍內,就可輕易地將塗佈潤滑劑溶液時的塗佈膜膜厚及潤滑劑塗膜乾燥後的厚度調整在適度範圍內。Relative to the total amount of the lubricant solution (100% by mass), the lubricant content is preferably 0.01-50% by mass, preferably 0.05-30% by mass, and more preferably 0.1-20% by mass. The remainder of the lubricant solution excluding the lubricant is the solvent composition. As long as the lubricant content is within the above range, the film thickness of the coating film when the lubricant solution is applied and the thickness of the lubricant coating film after drying can be easily adjusted within an appropriate range.
防鏽劑溶液、防濕性塗佈劑溶液、防污塗佈劑溶液等塗膜形成用組成物中,防鏽劑、防濕性塗佈劑、防濕性塗佈劑等相對於不揮發性有機化合物溶液(塗膜形成用組成物)總量的含量亦以和上述潤滑劑溶液中之潤滑劑含量在相同範圍內為佳。In the coating film forming composition such as rust inhibitor solution, moisture-proof coating agent solution, and anti-fouling coating agent solution, rust-preventive agent, moisture-proof coating agent, moisture-proof coating agent, etc. are relatively non-volatile The content of the total amount of the organic compound solution (composition for coating film formation) is also preferably within the same range as the content of the lubricant in the aforementioned lubricant solution.
將含有上述溶劑組成物與不揮發性有機化合物之塗膜形成用組成物塗佈於被塗佈物上後,使溶劑組成物自塗佈於該被塗佈物上之塗膜形成用組成物蒸發,可於被塗佈物上形成一由不揮發性有機化合物構成之塗膜。After coating the composition for forming a coating film containing the above-mentioned solvent composition and a nonvolatile organic compound on an object to be coated, the composition for forming a coating film by self-coating the solvent composition on the object to be coated Evaporation can form a coating film made of non-volatile organic compounds on the coated object.
能形成潤滑劑、防鏽劑、防濕性塗佈劑、防污塗佈劑等之塗膜、亦即能塗佈含有該等物之塗膜形成用組成物的被塗佈物可採用金屬、塑膠、彈性體、玻璃、陶瓷等各類材質的被塗佈物。具體的物品可列舉以上於不揮發性有機化合物各項所說明之物品。Metals can be used to form coating films that can form lubricants, rust inhibitors, moisture-proof coating agents, anti-fouling coating agents, etc., that is, coatings that can be coated with coating film forming compositions containing these substances. , Plastics, elastomers, glass, ceramics and other materials to be coated. Specific items can include the items described in the non-volatile organic compounds above.
塗膜形成用組成物之塗佈方法可舉如:利用刷毛之塗佈、利用噴霧之塗佈、將物品浸漬於塗膜形成用組成物中之塗佈、吸取塗膜形成用組成物,使塗膜形成用組成物接觸管件或注射針內壁之塗佈方法等。The coating method of the coating film forming composition may include: coating with bristles, coating with spray, coating by immersing the article in the coating film forming composition, and sucking the coating film forming composition to make Coating method in which the coating film forming composition contacts the inner wall of the tube or injection needle.
使溶劑組成物自塗膜形成用組成物蒸發之方法可列舉公知之乾燥方法。乾燥方法可舉如:風乾、利用加熱之乾燥等。乾燥溫度宜為20~100℃。As a method of evaporating the solvent composition from the coating film forming composition, a known drying method can be mentioned. The drying method can be, for example, air drying, drying by heating, etc. The drying temperature should be 20~100℃.
以上所說明之本發明之塗膜形成用組成物及使用其之塗膜之形成方法係使用本發明溶劑組成物作為不揮發性有機化合物之稀釋塗佈溶劑,所以不會對地球環境帶來不良影響。又,本發明之溶劑組成物的tDCE含量高,所以不揮發性有機化合物之溶解性佳,保存中不會有白濁或不揮發性有機化合物分離的情況,可形成均勻的塗膜。另,本發明之溶劑組成物不會形成隨著氣液相變而帶有閃點之組成物,所以即使用來形成塗膜也相當安全。 實施例The composition for forming a coating film of the present invention and the method of forming a coating film using it described above use the solvent composition of the present invention as a diluting coating solvent for non-volatile organic compounds, so it will not cause any harm to the global environment influences. In addition, the solvent composition of the present invention has a high tDCE content, so the solubility of non-volatile organic compounds is good, and there is no white turbidity or separation of non-volatile organic compounds during storage, and a uniform coating film can be formed. In addition, the solvent composition of the present invention does not form a composition with a flash point as the gas-liquid phase changes, so it is quite safe even if it is used to form a coating film. Example
以下藉由實施例詳細說明本發明。本發明不受該等實施例限定。例1~7、11~17、18~24、27~29、30~36為實施例,例8~10、25、26為比較例。The following examples illustrate the present invention in detail. The present invention is not limited by these embodiments. Examples 1 to 7, 11 to 17, 18 to 24, 27 to 29, and 30 to 36 are examples, and examples 8 to 10, 25, and 26 are comparative examples.
[例1~17;溶劑組成物] 將以下所示市售物tDCE、HFE-347pc-f、HFE-569s1以表1所示比率混合,製作例1~10之溶劑組成物。[Examples 1 to 17; Solvent composition] The following commercially available products tDCE, HFE-347pc-f, and HFE-569s1 were mixed in the ratio shown in Table 1 to prepare the solvent compositions of Examples 1 to 10.
(化合物之製造商、產品名) tDCE;trans-1,2-dichloroethylene(反式-1,2-二氯乙烯;AXIALL CORPORATION公司製) HFE-347pc-f;「ASAHIKLIN(註冊商標)AE-3000)」(旭硝子公司製) HFE-569s1;「Novec(註冊商標)7200」(3M Japan股份有限公司製)(Manufacturer and product name of the compound) tDCE; trans-1,2-dichloroethylene (trans-1,2-dichloroethylene; manufactured by AXIALL CORPORATION) HFE-347pc-f; "ASAHIKLIN (registered trademark) AE-3000 )" (manufactured by Asahi Glass Co., Ltd.) HFE-569s1; "Novec (registered trademark) 7200" (manufactured by 3M Japan Co., Ltd.)
又,將tDCE、HFE-347pc-f、HFE-467sc-f、HFE-569s1、HFE-449mec-f、HFE-449pc-f、HFE-476pcf-c、HFE-54-11mec-f、HFE-458pc-fc、HFE-55-10mec-fc以表2所示比率混合,製作例11~17之溶劑組成物。In addition, tDCE, HFE-347pc-f, HFE-467sc-f, HFE-569s1, HFE-449mec-f, HFE-449pc-f, HFE-476pcf-c, HFE-54-11mec-f, HFE-458pc -fc and HFE-55-10mec-fc were mixed at the ratio shown in Table 2 to prepare the solvent compositions of Examples 11-17.
另,HFE-467sc-f、HFE-449mec-f、HFE-449pc-f、HFE-476pcf-c、HFE-54-11mec-f、HFE-458pc-fc、HFE-55-10mec-fc係使用分別以日本特開平9-263559號中所述製法製得之物。In addition, HFE-467sc-f, HFE-449mec-f, HFE-449pc-f, HFE-476pcf-c, HFE-54-11mec-f, HFE-458pc-fc, HFE-55-10mec-fc are used respectively It is made by the method described in Japanese Patent Application Publication No. 9-263559.
(評估) 針對上述各例中所得溶劑組成物,以下述方法進行對加工油、瀝青之溶解性試驗、易燃性試驗及洗淨試驗並進行評估。(Evaluation) For the solvent composition obtained in each of the above examples, the solubility test, flammability test, and cleaning test for processing oil and asphalt were evaluated by the following methods.
<溶解性試驗(1)~(4)> 就溶解性試驗(1)將各例中所得溶劑組成物10g放入玻璃製螺旋管瓶內,於其中添加切削油之產品名「Daphne Magplus HT-10」(出光興產股份有限公司製)5g,蓋上蓋子手動搖晃混合製出試驗液後,靜置1分鐘。另,試驗係在溫度23℃之條件下進行。靜置後以肉眼觀察試驗液,結果以未觀察到混濁及2層分離之情況視為「A」,有觀察到混濁或2層分離之情況視為「B」。<Solubility test (1)~(4)> For the solubility test (1), put 10g of the solvent composition obtained in each example into a glass spiral vial, and add the product name of the cutting oil "Daphne Magplus HT- 10" (manufactured by Idemitsu Kosan Co., Ltd.) 5g, close the lid and manually shake to mix to prepare a test solution, and then let it stand for 1 minute. In addition, the test was carried out at a temperature of 23°C. After standing still, the test solution was observed with the naked eye. As a result, the case where turbidity and separation of two layers were not observed was regarded as "A", and the case where turbidity or separation of two layers was observed was regarded as "B".
除了將切削油(產品名「Daphne Magplus HT-10」(出光興產股份有限公司製))分別換成以下所示切削油以外,以與溶解性試驗(1)同樣方式進行試驗,並以相同基準評估切削油之溶解性。 溶解性試驗(2):產品名「Daphne Magplus AM20」(出光興產股份有限公司製) 溶解性試驗(3):產品名「Daphne Magplus HM25」(出光興產股份有限公司製) 溶解性試驗(4):產品名「G-6318FK」(日本工作油股份有限公司製)Except that the cutting oil (product name "Daphne Magplus HT-10" (manufactured by Idemitsu Kosan Co., Ltd.)) was replaced with the cutting oil shown below, the test was carried out in the same manner as the solubility test (1), and the same Benchmark to evaluate the solubility of cutting oil. Solubility test (2): Product name "Daphne Magplus AM20" (manufactured by Idemitsu Kosan Co., Ltd.) Solubility test (3): product name "Daphne Magplus HM25" (manufactured by Idemitsu Kosan Co., Ltd.) Solubility test ( 4): Product name "G-6318FK" (manufactured by Nippon Oil Corporation)
<溶解性試驗(5)> 就溶解性試驗(5)用試驗片製作一附著有瀝青(柏油)之玻璃基板試驗片,其係對10mm×20mm×5mm之玻璃基板噴附SPRAY PITCH(產品名「SPRAY PITCH」:九重電氣股份有限公司產品)並使其乾燥一晩而附著上瀝青(柏油)。將各例中所得溶劑組成物100g放入100ml玻璃燒杯內,浸入1個上述所得試驗片1分鐘並以肉眼評估瀝青從試驗片除去之程度。瀝青有從玻璃基板試驗片除去之情況視為「A」,玻璃基板試驗片上殘留有瀝青成分者則視為「B」。<Solubility test (5)> For the solubility test (5), a glass substrate test piece with asphalt (asphalt) attached was made from the test piece, which was sprayed with SPRAY PITCH (product name) on a 10mm×20mm×5mm glass substrate "SPRAY PITCH": Kouchong Electric Co., Ltd. product) and dry it overnight to attach asphalt (asphalt). 100 g of the solvent composition obtained in each example was put into a 100 ml glass beaker, and one test piece obtained above was immersed for 1 minute, and the degree of removal of pitch from the test piece was visually evaluated. The case where asphalt is removed from the glass substrate test piece is regarded as "A", and the case where the asphalt component remains on the glass substrate test piece is regarded as "B".
<易燃性試驗> 以克氏(Cleveland)開放式閃點測定器(吉田製作所公司製、型號828)確認各例中所得溶劑組成物200mL從23℃至沸點有無閃點。 溶解性試驗(1)~(5)及易燃性試驗之結果顯示於表1、2之下方欄位。<Inflammability test> Using a Cleveland open flash point tester (manufactured by Yoshida Manufacturing Co., Ltd., model 828), it was confirmed whether 200 mL of the solvent composition obtained in each example had a flash point from 23°C to the boiling point. The results of solubility test (1)~(5) and flammability test are shown in the lower column of Table 1 and 2.
[表1] [Table 1]
[表2] [Table 2]
<洗淨試驗;例18~29> 將上述各例所得溶劑組成物應用至與圖1所示相同之洗淨裝置,進行洗淨試驗。另,本洗淨試驗為上述各溶劑組成物之評估試驗,同時也是使用上述各溶劑組成物之洗淨方法範例。<Washing test; Examples 18-29> The solvent composition obtained in each of the above examples was applied to the same washing device as shown in Fig. 1 to perform a washing test. In addition, this cleaning test is an evaluation test of the above-mentioned solvent composition, and is also an example of a cleaning method using the above-mentioned solvent composition.
於洗淨裝置10之洗淨槽1(容量:5.2公升)、淋洗槽2(容量:5.0公升)及蒸氣產生槽3(容量:2.8公升)3槽全數準備上述例1中所得溶劑組成物。其後在未施行洗淨之情況下連續運轉8小時,使洗淨裝置10內各槽之溶劑組成穩定,成為穩定狀態。又,就被洗淨物品D將一小片SUS-304(25mm×30mm×2mm)浸漬於與溶解性試驗(1)中所用之物相同的切削油中,準備試片。Prepare the solvent composition obtained in Example 1 above in the washing tank 1 (capacity: 5.2 liters), washing tank 2 (capacity: 5.0 liters), and steam generating tank 3 (capacity: 2.8 liters) of the
使用穩定狀態之洗淨裝置10,如圖1所示讓試片依序通過洗淨槽1、淋洗槽2、蒸氣產生槽3正上方的蒸氣區43,進行洗淨。屆時,將洗淨槽1內之溶劑組成物La溫度設為35℃,洗淨槽1之洗淨則在頻率40kHz、輸出200W之超音波下施行1分鐘。又,將淋洗槽2內之溶劑組成物Lb溫度設為25℃,蒸氣產生槽3內之溶劑組成物Lc則予以加熱以讓其保持沸騰狀態。洗淨中,將凝聚蒸氣區4中之蒸氣並除去水分所得之溶劑組成物Lm送回淋洗槽2內,並使淋洗槽2之溢流流入洗淨槽1,再將洗淨槽1中剩餘的溶劑組成物La送回蒸氣產生槽3。Using the
洗淨結束後,採集洗淨槽1中之溶劑組成物La及蒸氣產生槽3中之溶劑組成物Lc,以氣相層析儀(Agilent公司製GC7890)分析所採集之組成物組成,並以與上述易燃性試驗同樣方式評估各採集之組成物的易燃性。After the cleaning, the solvent composition La in the cleaning tank 1 and the solvent composition Lc in the
又,以肉眼觀察經洗淨之試片上的切削油殘留狀態,作為洗淨性之評估。而,切削油幾乎全數除去之情況視為「A」,切削油殘留大半之情況則視為「B」。In addition, the residual state of cutting oil on the cleaned test piece was visually observed as an evaluation of cleanability. However, the case where almost all the cutting oil is removed is regarded as "A", and the case where most of the cutting oil remains is regarded as "B".
針對上述例2~8、10中所得各溶劑組成物亦同樣地以與上述例1之溶劑組成物情況相同方式分別進行洗淨試驗,評估洗淨性及穩定狀態下之各槽之溶劑組成物的易燃性。For each solvent composition obtained in the above Examples 2-8 and 10, the cleaning test was performed in the same manner as the solvent composition of the above Example 1 to evaluate the cleaning performance and the solvent composition of each tank in a stable state. The flammability.
又,針對上述例11~13中所得各溶劑組成物亦同樣地以與上述例1之溶劑組成物情況相同方式分別進行洗淨試驗,評估洗淨性及穩定狀態下之各槽之溶劑組成物的易燃性。In addition, for each solvent composition obtained in the above Examples 11-13, a cleaning test was performed in the same manner as the solvent composition of the above Example 1 to evaluate the cleaning performance and the solvent composition of each tank in a stable state. The flammability.
於表3顯示洗淨裝置10開始運轉時所準備的溶劑組成物之例號、組成及運轉穩定化後之洗淨槽1中之溶劑組成物La與蒸氣產生槽3中之溶劑組成物Lc的組成、易燃性以及洗淨性之評估結果。又,表3中組成[質量%]係依tDCE/HFE(A)/HFE(B)之順序顯示組成物總量中之各成分質量%。例26之溶劑組成物之組成[質量%]為tDCE/HFE-347pc-f之質量%。Table 3 shows the example number and composition of the solvent composition prepared at the start of the operation of the
[表3] [table 3]
如從表1可知,在本發明溶劑組成物之組成範圍內的例1~7之溶劑組成物皆有優異的切削油溶解性,也無閃點。又,如表3所示,在溶劑組成物伴隨相變之洗淨方法─具體上為在使用洗淨裝置10且具有溶劑接觸步驟及蒸氣接觸步驟之洗淨方法中,作為本發明洗淨方法的例18~24中係使用屬於本發明溶劑組成物之組成範圍內的例1~7之溶劑組成物,藉由將洗淨槽1之溶劑組成物La組成維持在本發明溶劑組成物之組成範圍內而具有洗淨性,且各槽之溶劑組成物組成沒有變成易燃組成,可穩定運轉。As can be seen from Table 1, the solvent compositions of Examples 1 to 7 within the composition range of the solvent composition of the present invention all have excellent cutting oil solubility and no flash point. Also, as shown in Table 3, the cleaning method in which the solvent composition is accompanied by a phase change—specifically, in the cleaning method that uses the
又,如從表2可知,在本發明溶劑組成物之組成範圍內的例11~17之溶劑組成物皆有優異的切削油溶解性,也無閃點。又,如表3所示,在溶劑組成物伴隨相變之洗淨方法─具體上為在使用洗淨裝置10且具有溶劑接觸步驟及蒸氣接觸步驟之洗淨方法中,作為本發明洗淨方法的例27~29中係使用屬於本發明溶劑組成物之組成範圍內的例11~13之溶劑組成物,藉由將洗淨槽1之溶劑組成物La組成維持在本發明溶劑組成物之組成範圍內而具有洗淨性,且各槽之溶劑組成物組成沒有變成易燃組成,可穩定運轉。In addition, as can be seen from Table 2, the solvent compositions of Examples 11 to 17 within the composition range of the solvent composition of the present invention all have excellent cutting oil solubility and no flash point. Also, as shown in Table 3, the cleaning method in which the solvent composition is accompanied by a phase change—specifically, in the cleaning method that uses the
在本發明溶劑組成物之組成範圍外的例8、9不是溶解性良好但有閃點,就是雖不具閃點但溶解性不足(表1)。又如從表3可知,不在本發明洗淨方法之範圍內的例25、26係使用本發明溶劑組成物之組成範圍外的例8、10之溶劑組成物,在溶劑組成物伴隨相變之洗淨方法中,有不滿足洗淨性及易燃性中任一者。例26之洗淨方法(使用例10之溶劑組成物)具有洗淨性,且在準備時不是易燃組成,但於洗淨裝置10運轉中卻得到在蒸氣產生槽3中形成易燃組成之溶劑組成物Lc的結果。所以,例10之溶劑組成物很難用在這種伴隨相變的洗淨方法。Examples 8 and 9 outside the composition range of the solvent composition of the present invention either have good solubility but have a flash point, or they do not have a flash point but have insufficient solubility (Table 1). As can be seen from Table 3, Examples 25 and 26, which are not within the scope of the cleaning method of the present invention, use the solvent compositions of Examples 8 and 10 that are outside the composition range of the solvent composition of the present invention. The solvent composition is accompanied by a phase change. Some of the cleaning methods do not satisfy any of the cleaning properties and the flammability. The cleaning method of Example 26 (using the solvent composition of Example 10) has cleaning properties and is not a flammable composition at the time of preparation. However, during the operation of the
[例30~36:塗膜形成用組成物] 將例2中所得溶劑組成物及氟系潤滑劑之產品名「Krytox(註冊商標)GPL102」(杜邦股份有限公司製、氟系油)混合,調製出相對於潤滑劑溶液總量潤滑劑含量為0.5質量%的潤滑劑溶液。又,亦可使用聚矽氧系潤滑劑之「信越Silicone KF-96」(信越化學工業股份有限公司製、聚矽氧油)來替代氟系潤滑劑,再以與上述同樣方式調製潤滑劑溶液。[Examples 30 to 36: Composition for coating film formation] The solvent composition obtained in Example 2 and the product name of the fluorine-based lubricant "Krytox (registered trademark) GPL102" (manufactured by DuPont Co., Ltd., fluorine-based oil) were mixed, A lubricant solution with a lubricant content of 0.5% by mass based on the total lubricant solution was prepared. Also, "Shin-Etsu Silicone KF-96" (manufactured by Shin-Etsu Chemical Co., Ltd., silicone oil) of silicone-based lubricants can be used instead of fluorine-based lubricants, and then the lubricant solution can be prepared in the same manner as above. .
除了將例2之溶劑組成物換成例5之溶劑組成物以外,以與上述同樣方法,分別就各溶劑組成物調製出相對於潤滑劑溶液總量各以表4所示比率含有氟系潤滑劑及聚矽氧系潤滑劑的2種潤滑劑溶液。例11之溶劑組成物係以與上述同樣方式僅調製氟系潤滑劑之潤滑劑溶液。例14、16之溶劑組成物則以與上述同樣方式僅調製聚矽氧系潤滑劑之潤滑劑溶液。Except that the solvent composition of Example 2 was replaced with the solvent composition of Example 5, in the same manner as described above, each solvent composition was prepared to contain fluorine-based lubrication in the ratio shown in Table 4 to the total amount of the lubricant solution. Two kinds of lubricant solutions of lubricants and silicone-based lubricants. In the solvent composition of Example 11, a lubricant solution containing only a fluorine-based lubricant was prepared in the same manner as described above. For the solvent compositions of Examples 14 and 16, only the lubricant solution of the silicone lubricant was prepared in the same manner as described above.
(評估) 分別就上述各例中所得潤滑劑溶液評估溶解性、塗膜形成時的乾燥性及所得塗膜的均勻性。 <溶解性> 以肉眼觀察上述所得各例之潤滑劑溶液並評估潤滑劑之溶解狀態。溶解性之評估係在溫度23℃之條件下進行。潤滑劑溶液未觀察到混濁及2層分離之情況視為「A」,有觀察到混濁或2層分離之情況視為「B」。(Evaluation) The solubility of the lubricant solution obtained in each of the above examples, the drying property at the time of coating film formation, and the uniformity of the obtained coating film were evaluated. <Solubility> The lubricant solution of each example obtained above was visually observed and the dissolution state of the lubricant was evaluated. The evaluation of solubility is carried out at a temperature of 23°C. The case where turbidity and two-layer separation are not observed in the lubricant solution is regarded as "A", and the case where turbidity or two-layer separation is observed is regarded as "B".
<乾燥性、塗膜均勻性> 於鐵製板上蒸鍍有鋁之鋁蒸鍍板表面以厚0.4mm塗佈上述各例中所得潤滑劑溶液,在19~21℃之條件下進行風乾而於鋁蒸鍍板表面上形成潤滑劑塗膜。以肉眼觀察所得潤滑劑塗膜之狀態,無發現不均及缺損而形成有均勻塗膜之情況視為「A」,有發現不均或缺損之情況則視為「B」。又,以肉眼觀察形成潤滑劑塗膜時的潤滑劑溶液之乾燥性,溶劑快速乾燥之情況視為「A」,溶劑未乾燥之情況視為「B」。 評估結果與潤滑劑溶液組成一起顯示於表4。<Drying property, uniformity of coating> The surface of an aluminum vapor-deposited sheet with aluminum vapor-deposited on an iron sheet is coated with the lubricant solution obtained in each of the above examples with a thickness of 0.4mm, and dried at 19-21°C. A lubricant coating film is formed on the surface of the aluminum vapor-deposited plate. The state of the lubricant coating film obtained is observed with the naked eye. If there is no unevenness or defect and a uniform coating film is formed, it is regarded as "A", and if there is unevenness or defect, it is regarded as "B". In addition, the dryness of the lubricant solution when the lubricant coating film is formed is observed with the naked eye. The case where the solvent dries quickly is regarded as "A", and the case where the solvent is not dried is regarded as "B". The evaluation results are shown in Table 4 together with the lubricant solution composition.
[表4] [Table 4]
如從表4可知,例30~36之塗膜形成用組成物之例係使用本發明溶劑組成物之組成範圍內的例2、5、11、14、16之溶劑組成物,皆有優異的潤滑油之溶解性,且形成均勻的塗膜,具有良好的乾燥性。As can be seen from Table 4, the examples of the coating film forming compositions of Examples 30 to 36 are the solvent compositions of Examples 2, 5, 11, 14, and 16 within the composition range of the solvent composition of the present invention. All of them are excellent The solubility of lubricating oil, and the formation of a uniform coating film, has good drying properties.
1‧‧‧洗淨槽2‧‧‧淋洗槽3‧‧‧蒸氣產生槽4、43‧‧‧蒸氣區5‧‧‧水分離槽6、7‧‧‧加熱器8‧‧‧超音波振動器9‧‧‧冷卻管10‧‧‧洗淨裝置11、12、14‧‧‧配管13‧‧‧箭頭D‧‧‧被洗淨物品La、Lb、Lc、Lm‧‧‧溶劑組成物1‧‧‧
圖1係示意顯示進行本發明之洗淨方法之洗淨裝置一例之圖。Fig. 1 is a diagram schematically showing an example of a cleaning device for performing the cleaning method of the present invention.
1‧‧‧洗淨槽 1‧‧‧Washing tank
2‧‧‧淋洗槽 2‧‧‧Washing tank
3‧‧‧蒸氣產生槽 3‧‧‧Steam generating tank
4、43‧‧‧蒸氣區 4. 43‧‧‧Vapor zone
5‧‧‧水分離槽 5‧‧‧Water separation tank
6、7‧‧‧加熱器 6, 7‧‧‧ heater
8‧‧‧超音波振動器 8‧‧‧Ultrasonic Vibrator
9‧‧‧冷卻管 9‧‧‧Cooling pipe
10‧‧‧洗淨裝置 10‧‧‧Cleaning device
11、12、14‧‧‧配管 11, 12, 14‧‧‧Piping
13‧‧‧箭頭 13‧‧‧Arrow
D‧‧‧被洗淨物品 D‧‧‧Items to be washed
La、Lb、Lc、Lm‧‧‧溶劑組成物 La, Lb, Lc, Lm‧‧‧solvent composition
Claims (10)
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| CN109706008B (en) * | 2019-02-26 | 2020-11-24 | 上海锐一环保科技有限公司 | Halogenated hydrocarbon combined solvent containing octafluoropentyl olefin ether and application thereof |
| JP7131434B2 (en) * | 2019-02-27 | 2022-09-06 | Agc株式会社 | SOLVENT COMPOSITION, CLEANING METHOD, METHOD FOR MANUFACTURING COATED ARTICLE |
| JP7141768B1 (en) * | 2021-07-16 | 2022-09-26 | ジャパン・フィールド株式会社 | Cleaning equipment for objects to be cleaned |
| JP7800045B2 (en) * | 2021-10-12 | 2026-01-16 | Agc株式会社 | Cleaning composition and cleaning method |
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| TW200402411A (en) * | 2002-07-03 | 2004-02-16 | Asahi Glass Co Ltd | Solvent composition |
| CN1656207A (en) * | 2002-06-07 | 2005-08-17 | 克兹恩公司 | Cleaning compositions containing dichloroethylene and six carbon alkoxy substituted perfluoro compounds |
| TW201437348A (en) * | 2012-12-21 | 2014-10-01 | Solvay | Non-flammable ternary compositions and use of these compositions |
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| JP3834096B2 (en) | 1996-03-29 | 2006-10-18 | 株式会社トクヤマ | Method for producing fluorine-containing alkyl ether |
| JP2879847B2 (en) * | 1997-05-22 | 1999-04-05 | 工業技術院長 | Azeotropic and azeotropic compositions comprising fluorinated ethers and chlorinated organic solvents |
| CA2460663A1 (en) * | 2001-10-12 | 2003-04-24 | Unilever Plc | Cleaning composition with an immiscible liquid system |
| WO2004108644A1 (en) | 2003-06-04 | 2004-12-16 | Asahi Glass Company, Limited | Method for producing fluorine-containing alkyl ether |
| JP2005048097A (en) * | 2003-07-30 | 2005-02-24 | Asahi Glass Co Ltd | Cycle cleaning method and cleaning agent for cycle cleaning |
| FR2937049B1 (en) * | 2008-10-15 | 2010-11-19 | Arkema France | CLEANING COMPOSITION. |
| EP2970835A1 (en) * | 2013-03-11 | 2016-01-20 | Solvay SA | Non-flammable compositions and use of these compositions |
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| CN1656207A (en) * | 2002-06-07 | 2005-08-17 | 克兹恩公司 | Cleaning compositions containing dichloroethylene and six carbon alkoxy substituted perfluoro compounds |
| TW200402411A (en) * | 2002-07-03 | 2004-02-16 | Asahi Glass Co Ltd | Solvent composition |
| TW201437348A (en) * | 2012-12-21 | 2014-10-01 | Solvay | Non-flammable ternary compositions and use of these compositions |
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