TWI723775B - Box type drying and venting device - Google Patents
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- 238000001035 drying Methods 0.000 title claims abstract description 42
- 238000013022 venting Methods 0.000 title claims abstract description 24
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 58
- 230000000694 effects Effects 0.000 abstract description 7
- 239000010802 sludge Substances 0.000 description 6
- 230000035699 permeability Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
一種箱式乾燥透氣裝置,包含一形成至少一朝向下方的集氣孔的管座、複數固定於該管座上且沿上下方向延伸的通氣管,及一由該管座向上延伸且連通該至少一集氣孔的排風管。每一通氣管形成一朝向下方的入風口,及至少一位於該入風口上方且連通該入風口的開孔。該排風管可將該至少一集氣孔送入的空氣向上排出物料層,從而增加空氣流動性以使下層物料能夠乾燥,同時將下層的空氣送出物料層,平衡壓力,避免增加送風機負擔或觸動警報。物料層底部的熱風還可由該等通氣管的入風口進入,並經該至少一開孔輸送至物料層較高處,提升烘乾均勻度及乾燥效果。A box-type drying and venting device includes a pipe seat forming at least one air collecting hole facing downward, a plurality of vent pipes fixed on the pipe seat and extending in the up and down direction, and a pipe seat extending upward from the pipe seat and communicating with the at least one The exhaust pipe of the air collecting hole. Each air duct forms an air inlet facing downward, and at least one opening located above the air inlet and communicating with the air inlet. The exhaust pipe can discharge the air from the at least one air-collecting hole upwards out of the material layer, thereby increasing the air fluidity so that the lower layer material can be dried, and at the same time sending the lower layer air out of the material layer, balancing the pressure, and avoiding increasing the burden or triggering of the blower alarm. The hot air at the bottom of the material layer can also enter through the air inlets of the vent pipes, and is transported to the higher part of the material layer through the at least one opening to improve the drying uniformity and drying effect.
Description
本發明是有關於一種透氣裝置,特別是指一種用於物料烘箱中的箱式乾燥透氣裝置。The invention relates to a venting device, in particular to a box-type drying venting device used in a material oven.
參閱圖1,汙泥的箱式乾燥法是將大塊汙泥直接投入如圖1所示的物料烘箱11中,接著以送風機12對物料烘箱11的底部送入熱風,熱風在進入物料烘箱11的底部後,會自然地穿過物料層13(由汙泥堆積成)間的縫隙而向上流動至物料層13頂部,藉由前述過程可將水氣帶走而達到乾燥汙泥的功效,而穿出物料層13頂部的水氣也可被抽引至他處,或經除濕及加熱後再次送入物料烘箱11中。這種箱式乾燥法操作簡便且價格低廉,因此在市場上具有較高的接受度,且除了汙泥外,也可以用來乾燥化工原料或農作物等其他物料,但這種乾燥法要求物料需呈塊狀以保證具備足夠的透風度,也就是說,當物料烘箱11內的物料因含水量較高或脫水不確實而呈稀爛狀或非塊狀時,送風機12送入的熱風將難以穿透物料層,如此便只能對底層的物料進行烘乾、難以乾燥甚至無法乾燥。不透風會使氣流無法向上流動且積存於下層,不僅使下層的物料無法乾燥,且會導致物料下層的空氣及熱量累積,造成該送風機12的運作負擔及相關熱系統溫度升高,甚至觸動警報而停機,這些問題限制了箱式乾燥法的適用範圍,因此尚有改善之空間。Referring to Figure 1, the box-type drying method of sludge is to directly put a large piece of sludge into the
因此,本發明之目的,即在提供一種可提升物料烘箱透氣性及乾燥效果的箱式乾燥透氣裝置。Therefore, the purpose of the present invention is to provide a box-type drying and venting device that can improve the air permeability and drying effect of the material oven.
於是,本發明箱式乾燥透氣裝置,包含一形成至少一朝向下方的集氣孔的管座、複數固定於該管座上且沿上下方向延伸的通氣管,及一由該管座向上延伸且連通該至少一集氣孔的排風管。每一通氣管形成一朝向下方的入風口,及至少一位於該入風口上方且連通該入風口的開孔。Therefore, the box-type drying and venting device of the present invention includes a pipe seat forming at least one air collecting hole facing downward, a plurality of vent pipes fixed on the pipe seat and extending in the up-down direction, and a pipe seat extending upward and communicating with each other. The exhaust pipe of the at least one air collecting hole. Each air duct forms an air inlet facing downward, and at least one opening located above the air inlet and communicating with the air inlet.
本發明之功效在於:當送風機對物料烘箱吹入熱風時,物料層中的空氣可由該管座朝向下方的該至少一集氣孔進入該管座中,接著經該排風管向上排出物料層,從而降低下層空氣穿過物料層的風阻,避免增加送風機的負擔或觸動警報,此外也有增加空氣流動性的功能。另一方面,送入物料層底部的熱風,還可由該等通氣管的入風口進入,並經該至少一開孔輸送至物料層較高處,以烘乾位在上層的物料,提升烘乾均勻度及乾燥效果,本發明能應用於非塊狀的物料層,具有較大的適用範圍。The effect of the present invention is that when the blower blows hot air into the material oven, the air in the material layer can enter the tube seat through the at least one air collecting hole facing downward from the tube seat, and then discharge the material layer upward through the exhaust pipe. Thereby reducing the wind resistance of the lower air passing through the material layer, avoiding increasing the burden of the blower or triggering the alarm, and also has the function of increasing the air flow. On the other hand, the hot air sent to the bottom of the material layer can also enter through the air inlets of the vent pipes and be transported to the higher part of the material layer through the at least one opening to dry the upper material and improve the drying process. With uniformity and drying effect, the present invention can be applied to non-blocky material layers, and has a larger scope of application.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same numbers.
參閱圖2,本發明箱式乾燥透氣裝置2之一第一實施例,包含一管座21、三個固定於該管座21且兩端沿上下方向延伸的通氣管22、一由該管座21向上延伸且連通該管座21的排風管23,及一連接該排風管23且可受控制地將氣流向上抽送的排氣閥24。該管座21具有一連接器211,及三個一端連接於該連接器211且水平延伸的集風管212。該連接器211是用來連接多個不同管路的接頭,在本第一實施例中,該連接器211為四通管接頭,但不以此為限。每一集風管212在外周面形成複數朝向下方的集氣孔213,但也可僅形成一個向下的集氣孔213,其數量並不以此為限。每一通氣管22在底端形成一朝向下方的入風口220,並在接近頂端處的外周面形成複數連通該入風口220的開孔221,且該等開孔221朝向該通氣管22的徑向方向開設,而其數量同樣也可為一。該排風管23的下端與連接器211連通,而上端連接該排氣閥24。該管座21、該等通氣管22及該排風管23雖然是以組接方式結合,但實際上也可視需求採焊接、或開模後一體成型或其他連接方式,甚至是各自獨立佈置(不連接),此外,該管座21也可以是一個開設有孔洞的座體,或其他形狀,不以多個中空管相連接的態樣為限。該排氣閥24可受控制而被開啟或關閉,當該排氣閥24開啟時向上排氣,關閉時則停止向上排氣。Referring to Figure 2, a first embodiment of the box-type drying and
參閱圖2、圖3,及圖4,本第一實施例一般是設置於一物料烘箱3中,該等通氣管22置於該物料烘箱3開設多個孔洞的擋板31上,且該等入風口220對準該擋板31的孔洞,而該排風管23及該排氣閥24則穿出物料層4頂部,該排氣閥24可偵測物料層4上方及下方(即擋板31下方)的壓力差,在壓差小於一設定值時關閉該排氣閥24。當送風機輸入熱風以進行烘乾時,熱風會先通過該擋板31進入物料層4底部,接著自該等入風口220進入該等通氣管22後,由該等開孔221向外呈輻射狀地送出,如此可將熱風引導至物料層4的較高處以協助該處進行乾燥,從而能對物料層4中一般熱風難以到達的高度進行乾燥。另一方面,熱風穿過物料層4底部之後, 透過該等集氣孔213進入該等集風管212中,並向上通過該排風管23後由該排氣閥24頂部排出,如此可將氣流送至物料層4的上方,以平衡物料層4上方及下方的壓力,避免送風機因壓差而負擔過重或觸動警報,此外,該排氣閥24所帶動的氣流還能提升空氣流動性,使熱氣更容易向上流動,提升物料層4的透氣性。需要特別說明的是,該等通氣管22的長度也可以視需求及改變,當多個箱式乾燥透氣裝置2一同設置於同一個物料烘箱3中時,該等箱式乾燥透氣裝置2可沿水平方向交錯排列或並列,而該等通氣管22的長度可不相等,以將熱風引導至物料層4的不同高度處。當壓差小於使用者預先設置(或內建設置)的設定值時,該排氣閥24便關閉而不再進行排氣,此時熱氣便僅由透過該等通氣管22送入物料層4中(其他還有穿透物料層4而向上流動的熱氣)。Referring to Figure 2, Figure 3, and Figure 4, the first embodiment is generally set in a
參閱圖5及圖6,本第一實施例也可以依實際需求而變化,例如圖5中該連接器211為五通管接頭,且具有四個集風管212及四個通氣管22,每兩相鄰集風管212相距90度,相較於圖2的態樣,圖5的箱式乾燥透氣裝置可獲得較密集的乾燥效果。圖6的連接器211則為三通管接頭,且具有兩個集風管212及兩個通氣管22,當然,除了前述的變化外,也可以為其他數量上的變化,以對應不同的乾燥範圍需求,泛用性高。Referring to FIGS. 5 and 6, the first embodiment can also be changed according to actual needs. For example, in FIG. 5, the
參閱圖7,為本發明箱式乾燥透氣裝置2的一第二實施例,本第二實施例大致上是與該第一實施例相同,不同之處在於:該管座21具有三個連接器211,位於中間的連接器211為五通管接頭,而位於兩側的連接器211為三通管接頭。任兩相鄰的連接器211分別連接於一個集風管212的兩端,且每一連接器211另外兩端分別連接兩支集風管212,故該等集風管212的數量共有八個。該等該等通氣管22的數量為六,分別設置在其中一端未連接該等連接器211的六個集風管212上。而該排風管23設置於位在中間的連接器211上。此外,該排風管23的頂端未設有排氣閥24,而是改設置一可取下的管帽25,當要平衡物料層上下方的壓力時,便將該管帽25取下,以使由該等熱氣能進入該等集風管212,再由該排風管23頂部排出至物料上方,當壓力平衡時,再將該管帽25蓋上以封閉該排風管23,當然,該排風管23頂端也可與該第一實施例相同而裝有該排氣閥24。本第二實施例透過該等連接器211及該等集風管212的組接,使其沿長度方向延伸,從而延伸同一高度的乾燥範圍,當然,此一結構可透過將兩側的連接器211更換為四通管接頭來繼續向外擴增,提升泛用性。Referring to FIG. 7, it is a second embodiment of the box-type drying and
參閱圖8,為本發明箱式乾燥透氣裝置的一第三實施例,本第三實施例大致上是與該第一實施例相同,不同之處在於:該管座21具有五個連接器211,該等集風管212的數量為十二個,位於中間的連接器211透過四個集風管212分別與其他四個連接器211相連。該等通氣管22的數量為四,且每一個通氣管22沿水平方向連接其中的兩個集風管212。本第三實施例使用了較多的集風管212,因此連帶的使該等集氣孔213的數量增加,能提升進氣量及氣流導引範圍,並提供另一種結構配置方式。需要特別說明的是,該排風管23也可以在外周面上沿高度方向形成複數通孔231,如此在氣流沿該排風管23向上流動的同時,也可由該等通孔231中逸出,而對不同高度的物料進行乾燥。當然,該排風管23設有該等通孔231的設計也可應用於該第一實施例及該第二實施例上,不以此為限。Referring to FIG. 8, it is a third embodiment of the box-type drying and venting device of the present invention. The third embodiment is substantially the same as the first embodiment, except that: the
當同時使用多個箱式乾燥透氣裝置2時,這些箱式乾燥透氣裝置2可以分別是第一實施例、第二實施例,及第三實施例的態樣,也就是不同態樣可以混合搭配,以符合實際乾燥作業之需求。When multiple box-type drying and
綜上所述,該等朝下的入風口220可供底層的熱風向上進入,並在進入該等通氣管22後上升至較高的位置,最後由該等開孔221呈輻射狀地送出而對周圍的物料進行乾燥,使熱氣能傳達到更高的高度進行乾燥,因此能對應非板框物料或非塊狀物料,甚至呈稀爛狀的物料,泛用性高,該排氣閥24使熱氣經集氣後由該排風管23通達物料上層空間,平衡物料層4上方及下方的氣壓,降低送風機的負擔,並促進氣流向上流動而增加透氣性,故確實能達成本發明之目的。In summary, the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
2:箱式乾燥透氣裝置 21:管座 211:連接器 212:集風管 213:集氣孔 22:通氣管 220:入風口 221:開孔 23:排風管 231:通孔 24:排氣閥 25:管帽 3:物料烘箱 31:擋板 4:物料層2: Box-type drying and venting device 21: Tube seat 211: Connector 212: Air Collector 213: Gathering Hole 22: Snorkel 220: air inlet 221: Hole 23: Exhaust pipe 231: Through Hole 24: Exhaust valve 25: pipe cap 3: Material oven 31: bezel 4: Material layer
本發明之其它的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一示意圖,說明一種用來處理汙泥的物料烘箱; 圖2是一立體圖,說明本發明箱式乾燥透氣裝置之一第一實施例; 圖3是一立體圖,說明圖2的氣流流向; 圖4是一示意圖,說明該第一實施例設置於一物料烘箱中的態樣; 圖5及圖6皆是示意圖,說明該第一實施例的其他態樣; 圖7是一立體圖,說明本發明箱式乾燥透氣裝置之一第二實施例;及 圖8是一立體圖,說明本發明箱式乾燥透氣裝置之一第三實施例。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a schematic diagram illustrating a material oven used to treat sludge; Figure 2 is a perspective view illustrating a first embodiment of the box-type drying and venting device of the present invention; Figure 3 is a perspective view illustrating the air flow direction of Figure 2; Figure 4 is a schematic diagram illustrating the state of the first embodiment set in a material oven; 5 and 6 are schematic diagrams illustrating other aspects of the first embodiment; Figure 7 is a perspective view illustrating a second embodiment of the box-type drying and venting device of the present invention; and Fig. 8 is a perspective view illustrating a third embodiment of the box-type drying and ventilation device of the present invention.
2:箱式乾燥透氣裝置 2: Box-type drying and venting device
21:管座 21: Tube seat
211:連接器 211: Connector
212:集風管 212: Air Collector
213:集氣孔 213: Gathering Hole
22:通氣管 22: Snorkel
220:入風口 220: air inlet
221:開孔 221: Hole
23:排風管 23: Exhaust pipe
24:排氣閥 24: Exhaust valve
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| CN113307271A (en) * | 2021-06-15 | 2021-08-27 | 新疆硅基新材料创新中心有限公司 | Tail gas emission structure and reduction furnace |
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| CN204939233U (en) * | 2015-01-07 | 2016-01-06 | 广州新致晟环保科技机械设备有限公司 | Bottom drying type mud drying device |
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| CN113307271A (en) * | 2021-06-15 | 2021-08-27 | 新疆硅基新材料创新中心有限公司 | Tail gas emission structure and reduction furnace |
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| TW202130588A (en) | 2021-08-16 |
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