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TWI717491B - Method for manufacturing a structure for forming a tridimensional monolithic integrated circuit - Google Patents

Method for manufacturing a structure for forming a tridimensional monolithic integrated circuit Download PDF

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TWI717491B
TWI717491B TW106111032A TW106111032A TWI717491B TW I717491 B TWI717491 B TW I717491B TW 106111032 A TW106111032 A TW 106111032A TW 106111032 A TW106111032 A TW 106111032A TW I717491 B TWI717491 B TW I717491B
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substrate
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TW201802881A (en
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克里斯多夫 菲古特
路多維克 艾卡諾特
碧煙 阮
瓦特 史瓦然貝區
丹尼爾 戴爾普瑞特
優娜特 拉杜
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法商索泰克公司
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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    • H10D62/00Semiconductor bodies, or regions thereof, of devices having potential barriers
    • H10D62/80Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials
    • H10D62/83Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge
    • H10D62/832Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge being Group IV materials comprising two or more elements, e.g. SiGe
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Abstract

The invention relates to a method for manufacturing a structure comprising a first substrate (1) comprising at least one electronic component (10) likely to be damaged by a temperature higher than 400 °C and a semi-conductor layer extending on said first substrate, characterised in that it comprises the following steps of: (a) providing a first bonding metal layer (11) on the first substrate (1), (b) providing a second substrate (2) comprising successively: - a semi-conductor base substrate (20), - a stack (21) of a plurality of semi-conductor epitaxial layers, a layer (210) of Six Ge1-x , with 0 ≤ x ≤ 1 being located at the surface of said stack (21) opposite to the base substrate (20), - a second bonding metal layer (22), (c) bonding the first substrate and the second substrate through the first and second bonding metal layers (11, 22), said bonding step being carried out at a temperature lower than or equal to 400 °C, (d) removing a part of the second substrate so as to transfer the layer (210) of Six Ge1-x on the first substrate (1), said removing comprising at least selectively chemically etching a layer of the second substrate (2) relative to the Six Ge1-x layer (210).

Description

用於製造用以形成三維單片積體電路之結構的方法Method for manufacturing structure for forming three-dimensional monolithic integrated circuit

發明領域 本發明係關於用於製造用以形成單片積體電路之結構的方法,以及意欲用於實行該方法之結構及基板。FIELD OF THE INVENTION The present invention relates to a method for manufacturing a structure for forming a monolithic integrated circuit, and a structure and a substrate intended to implement the method.

發明背景 鑒於增加密度及減小電子組件之大小,三維(3D)單片積體電路尤其有前途,因為它們特別避免該等組件之未對準問題。BACKGROUND OF THE INVENTION In view of increasing density and reducing the size of electronic components, three-dimensional (3D) monolithic integrated circuits are particularly promising because they particularly avoid the problem of misalignment of these components.

此類電路之製造涉及將半導體層轉移至已包含例如電晶體的至少一個電氣組件之基板上。The manufacture of such circuits involves transferring the semiconductor layer to a substrate that already contains at least one electrical component, such as a transistor.

然而,當該組件可能在經受高於400℃之溫度時受損時,此種轉移為有爭議的。However, when the component may be damaged when subjected to temperatures above 400°C, this transfer is controversial.

實際上,迄今為止不存在使具有良好晶體品質之半導體層能夠轉移且僅涉及可在低於400℃之溫度下實行之步驟的方法。In fact, there is no method so far that enables the transfer of semiconductor layers with good crystal quality and only involves steps that can be performed at temperatures below 400°C.

因此,第一選項將為藉由將半導體層直接沉積至包含至少一個電子組件之基板上來形成半導體層。然而,在低於400℃之溫度下進行的此種沉積導致獲得不具有後續形成其他電子組件所需之晶體品質的多晶或非晶層。Therefore, the first option is to form the semiconductor layer by directly depositing the semiconductor layer on a substrate containing at least one electronic component. However, such deposition at a temperature lower than 400°C results in a polycrystalline or amorphous layer that does not have the crystal qualities required for subsequent formation of other electronic components.

另一選項將為使用Smart CutTM 方法,該方法對於將半導體層自施體基板轉移至受體基板而言係熟知的。此方法涉及藉由植入諸如氫及/或氦之原子種類來在施體基板中形成弱化區。然而,此植入在轉移層中產生缺陷,該等缺陷迄今為止僅可藉由在高於500℃之溫度下退火來處置。Another option would be to use the Smart Cut method, which is well known for transferring the semiconductor layer from the donor substrate to the acceptor substrate. This method involves the formation of weakened areas in the donor substrate by implanting atomic species such as hydrogen and/or helium. However, this implantation creates defects in the transfer layer, which can only be dealt with by annealing at a temperature higher than 500°C so far.

所謂的BSOI (結合的絕緣體上矽)及BESOI (結合且回蝕的絕緣體上矽)技術可預期用來將矽層自結合的體基板轉移至包含至少一個電子組件之基板。然而,若所用溫度未超過400℃,則此等技術既不能使極薄層形成又不能使令人滿意的結合能量實現。The so-called BSOI (bonded silicon on insulator) and BESOI (bonded and etched back silicon on insulator) technologies are expected to transfer the silicon layer from the bonded bulk substrate to the substrate containing at least one electronic component. However, if the temperature used does not exceed 400°C, these techniques can neither allow the formation of extremely thin layers nor achieve satisfactory bonding energy.

發明概要 因此,本發明之一目的在於設計用於製造包含第一基板及半導體層之結構的方法,該第一基板包含可能受高於400℃之溫度損壞的至少一個電子組件,該半導體層在該第一基板上延伸,該方法使半導體層能夠具有期望應用所需的性質,且該方法在不使用高於400℃之溫度的情況下,提供半導體層與待獲得之第一基板之間的良好黏附。SUMMARY OF THE INVENTION Therefore, one object of the present invention is to design a method for manufacturing a structure including a first substrate and a semiconductor layer. The first substrate includes at least one electronic component that may be damaged by temperatures above 400°C. The semiconductor layer is Extending on the first substrate, the method enables the semiconductor layer to have the properties required for the desired application, and the method provides a gap between the semiconductor layer and the first substrate to be obtained without using a temperature higher than 400°C Good adhesion.

根據本發明,提供用於製造包含第一基板及半導體層之結構的方法,該第一基板包含可能受高於400℃之溫度損壞的至少一個電子組件,該半導體層在該第一基板上延伸,該方法特徵在於包含以下步驟: (a)在被稱為受體基板之第一基板上提供第一結合金屬層, (b)提供被稱為施體基板之第二基板,其依次包含: -半導體基底基板, -多個半導體外延層之堆疊,Six Ge1-x 層,其中0≤x≤1,該Six Ge1-x 層位於該堆疊的與基底基板相對之表面處, -第二結合金屬層, (c)經由第一及第二結合金屬層來結合第一基板及第二基板,該結合步驟在低於或等於400℃之溫度下實施, (d)移除第二基板之一部分從而在第一基板上轉移Six Ge1-x 層,該移除包含相對於Six Ge1-x 層至少選擇性地化學蝕刻第二基板之層。According to the present invention, there is provided a method for manufacturing a structure including a first substrate and a semiconductor layer, the first substrate including at least one electronic component that may be damaged by a temperature higher than 400°C, and the semiconductor layer extending on the first substrate The method is characterized by including the following steps: (a) providing a first bonding metal layer on a first substrate called an acceptor substrate, (b) providing a second substrate called a donor substrate, which in turn includes: -A semiconductor base substrate,-a stack of multiple semiconductor epitaxial layers, a Si x Ge 1-x layer, where 0≤x≤1, the Si x Ge 1-x layer is located on the surface of the stack opposite to the base substrate,- The second bonding metal layer, (c) bonding the first substrate and the second substrate via the first and second bonding metal layers, the bonding step is performed at a temperature lower than or equal to 400°C, (d) removing the second A portion of the substrate thereby transfers the Si x Ge 1-x layer on the first substrate, and the removal includes at least selectively chemically etching the layer of the second substrate relative to the Si x Ge 1-x layer.

因此,Six Ge1-x 層具有極佳晶體品質及高於鬆弛單晶矽層之電荷載體遷移率。因此,對於製造用於高效能及/或低功率應用之三維單片積體電路而言,所形成結構為最佳。Therefore, the Si x Ge 1-x layer has excellent crystal quality and higher charge carrier mobility than a relaxed single crystal silicon layer. Therefore, the formed structure is the best for manufacturing three-dimensional monolithic integrated circuits for high-performance and/or low-power applications.

另一方面,金屬-金屬結合甚至在不超過400℃之溫度下提供強結合能量,此能量大體上高於在此種溫度下進行的電介質-電介質結合所提供之能量。此外,不同於電介質-電介質介面,金屬-金屬界面具有不被可能用於選擇性地蝕刻第二基板之至少一個層的氫氟酸溶液侵蝕的優點。On the other hand, metal-metal bonding provides strong bonding energy even at a temperature not exceeding 400°C, which is substantially higher than the energy provided by dielectric-dielectric bonding performed at this temperature. In addition, unlike the dielectric-dielectric interface, the metal-metal interface has the advantage of not being corroded by the hydrofluoric acid solution that may be used to selectively etch at least one layer of the second substrate.

在本文中,「層A在層B上」型或「層B下伏於層A」型片語未必隱含層A及層B具有共有界面;它們實際上可由一或多個中間層分開。另一方面,片語「層A直接在層B上」意味層A及層B彼此接觸。In this context, the phrase "layer A on layer B" or "layer B underlies layer A" does not necessarily imply that layer A and layer B have a common interface; they can actually be separated by one or more intermediate layers. On the other hand, the phrase "layer A is directly on layer B" means that layer A and layer B are in contact with each other.

根據一實施例,第二基板包含介於Six Ge1-x 層與第二結合金屬層之間的電介質層。According to an embodiment, the second substrate includes a dielectric layer between the Si x Ge 1-x layer and the second bonding metal layer.

該電介質層之厚度有利地介於10 nm與20 nm之間。The thickness of the dielectric layer is advantageously between 10 nm and 20 nm.

根據一實施例,基底基板為矽基板。According to an embodiment, the base substrate is a silicon substrate.

根據較佳實施例,堆疊自基底基板依次包含: -在其厚度上具有逐漸變化組成之矽-鍺層, -在其厚度上具有恆定組成之矽-鍺層, -Siy Ge1-y 層,其中0≤y≤1且y不同於x,該Siy Ge1-y 層具有與在其厚度上具有恆定組成之矽-鍺層(212)不同的組成,從而構成朝向Six Ge1-x 層之蝕刻障壁層, -Six Ge1-x 層。According to a preferred embodiment, the stack from the base substrate sequentially includes:-a silicon-germanium layer with a gradually changing composition in its thickness,-a silicon-germanium layer with a constant composition in its thickness,-a Si y Ge 1-y layer , Where 0≤y≤1 and y is different from x, the Si y Ge 1-y layer has a composition different from that of the silicon-germanium layer (212) having a constant composition in its thickness, so as to form the Si x Ge 1- etching the barrier layer x layer, -Si x Ge 1-x layer.

尤其有利地: -在與基底基板相對之該層的表面處,在其厚度上具有逐漸變化組成之矽-鍺層的組成為Si0.8 Ge0.2 , -在其厚度上具有恆定組成之矽-鍺層的組成為Si0.8 Ge0.2 ,該層之厚度介於0.5 μm與2 μm之間, -蝕刻障壁層之組成選自Si及Si0.6 Ge0.4 ,該層之厚度介於10 nm與50 nm之間, -Six Ge1-x 層之組成選自Si0.8 Ge0.2 、Si及Ge,該層之厚度介於5 nm及50 nm之間。Particularly advantageous:-at the surface of the layer opposite to the base substrate, the composition of the silicon-germanium layer with a gradually changing composition in its thickness is Si 0.8 Ge 0.2 ,-the silicon-germanium with a constant composition in its thickness The composition of the layer is Si 0.8 Ge 0.2 , the thickness of the layer is between 0.5 μm and 2 μm,-the composition of the etching barrier layer is selected from Si and Si 0.6 Ge 0.4 , and the thickness of the layer is between 10 nm and 50 nm In the meantime, the composition of the -Si x Ge 1-x layer is selected from Si 0.8 Ge 0.2 , Si and Ge, and the thickness of the layer is between 5 nm and 50 nm.

第一及第二結合金屬層可包含鈦、鎳、銅及/或鎢。The first and second bonding metal layers may include titanium, nickel, copper, and/or tungsten.

根據一實施例,步驟(b)包含以下連續步驟: -外延生長在其厚度上具有漸變組成之矽-鍺層, -外延生長在其厚度上具有恆定組成之矽-鍺層, -拋光具有恆定組成之矽-鍺層, -在拋光矽-鍺層上外延生長Siy Ge1-y 層,其中0≤y≤1且y不同於x,該Siy Ge1-y 層具有與在其厚度上具有恆定組成之矽-鍺層不同的組成, -在Siy Ge1-y 層上外延生長Six Ge1-x 層, -沉積第二結合金屬層。According to one embodiment, step (b) comprises the following successive steps:-epitaxially grow a silicon-germanium layer with a graded composition in its thickness,-epitaxially grow a silicon-germanium layer with a constant composition in its thickness,-polish a silicon-germanium layer with a constant composition the composition of silicon - germanium layer, - polishing silicon - epitaxial growth of Si y Ge 1-y layer on the germanium layer, wherein 0≤y≤1 and y is different from x, the Si y Ge 1-y layer has a thickness in A silicon-germanium layer with a constant composition has a different composition,-epitaxially grow a Si x Ge 1-x layer on the Si y Ge 1-y layer,-deposit a second bonding metal layer.

根據一實施例,在外延生長Six Ge1-x 層之步驟與沉積第二結合金屬層之步驟之間,步驟(b)包含沉積電介質層之步驟。According to one embodiment, between the step of epitaxially growing the Si x Ge 1-x layer and the step of depositing the second bonding metal layer, step (b) includes a step of depositing a dielectric layer.

在沉積電介質層之步驟之後,步驟(b)可包含對該層之緻密化退火。After the step of depositing the dielectric layer, step (b) may include densification annealing of the layer.

尤其有利地,步驟(b)進一步包含在電介質層與第二結合金屬層之間形成二元或三元金屬合金層。Particularly advantageously, step (b) further comprises forming a binary or ternary metal alloy layer between the dielectric layer and the second bonding metal layer.

根據一實施例,步驟(d)包含藉由拋光來移出(withdrawing)基底基板之厚度的一部分,繼之以選擇性地蝕刻該基底基板之剩餘部分。According to one embodiment, step (d) includes withdrawing a part of the thickness of the base substrate by polishing, followed by selectively etching the remaining part of the base substrate.

尤其有利地,蝕刻基底基板利用TMAH、KOH及/或HF:HNO3 溶液來進行。Particularly advantageously, the etching of the base substrate is performed using TMAH, KOH and/or HF:HNO 3 solutions.

另一方面,移除基底基板可繼之以藉助於SC1溶液及/或HF:H2 O2 :CH3 COOH溶液來選擇性地蝕刻具有恆定組成及漸變組成之矽-鍺層。On the other hand, removing the base substrate can be followed by selective etching of the silicon-germanium layer with a constant composition and a graded composition by means of SC1 solution and/or HF:H 2 O 2 :CH 3 COOH solution.

另一目的係關於用於製造三維單片積體電路之方法,該方法包含實行上述方法。Another object relates to a method for manufacturing a three-dimensional monolithic integrated circuit, which method includes implementing the above-mentioned method.

更精確而言,用於製造三維單片積體電路之此方法包含: -藉助於上述方法來製造包含第一基板及Six Ge1-x 層之結構,該第一基板包含可能受高於400℃之溫度損壞的至少一個電子組件,該Six Ge1-x 層在該第一基板上延伸, -在Six Ge1-x 層中或Six Ge1-x 層上製造至少一個其他電子組件。More precisely, this method for manufacturing a three-dimensional monolithic integrated circuit includes:-manufacturing a structure including a first substrate and a Si x Ge 1-x layer by means of the above-mentioned method, and the first substrate includes At least one electronic component damaged by a temperature of 400°C, the Si x Ge 1-x layer extends on the first substrate,-at least one other is manufactured in the Si x Ge 1-x layer or on the Si x Ge 1-x layer Electronic components.

該方法的顯著之處在於,在該結構上實行之所有步驟均在低於或等於400℃之溫度下進行。The remarkable feature of this method is that all the steps carried out on the structure are carried out at a temperature lower than or equal to 400°C.

另一目的係關於可能由上述方法獲得之結構。Another objective concerns the structure that may be obtained by the above method.

該結構包含第一基板及半導體層,該第一基板包含可能受高於400℃之溫度損壞的至少一個電子組件,該半導體層在該第一基板上延伸,且該結構之特徵在於該半導體層為Six Ge1-x 層,其中0≤x≤1,且該結構在該第一基板與該半導體層之間包含金屬層。The structure includes a first substrate and a semiconductor layer, the first substrate includes at least one electronic component that may be damaged by a temperature higher than 400° C., the semiconductor layer extends on the first substrate, and the structure is characterized by the semiconductor layer It is a Si x Ge 1-x layer, where 0≤x≤1, and the structure includes a metal layer between the first substrate and the semiconductor layer.

根據一實施例,該結構進一步包含介於金屬層與半導體層之間的電介質層。According to an embodiment, the structure further includes a dielectric layer between the metal layer and the semiconductor layer.

有利地,該結構在金屬層與電介質層之間包含二元或三元金屬合金層。Advantageously, the structure comprises a binary or ternary metal alloy layer between the metal layer and the dielectric layer.

該至少一個電子組件可包含電晶體、記憶體、光偵測器、二極體、雷射、開關、放大器及/或濾波器。The at least one electronic component may include a transistor, a memory, a photodetector, a diode, a laser, a switch, an amplifier, and/or a filter.

另一目的係關於意欲用於上述方法中之施體基板。Another object relates to the donor substrate intended to be used in the above method.

此施體基板依次包含: -半導體基底基板, -多個半導體外延層之堆疊,Six Ge1-x 層,其中0≤x≤1,該Six Ge1-x 層位於該堆疊的與基底基板相對之表面處, -結合金屬層。The donor substrate in turn includes:-a semiconductor base substrate,-a stack of multiple semiconductor epitaxial layers, a Si x Ge 1-x layer, where 0≤x≤1, the Si x Ge 1-x layer is located between the stack and the base At the opposite surface of the substrate, a metal layer is bonded.

根據一實施例,施體基板進一步包含介於Six Ge1-x 層與金屬層之間的電介質層。According to an embodiment, the donor substrate further includes a dielectric layer between the Si x Ge 1-x layer and the metal layer.

該電介質層可具有介於10 nm與20 nm之間的厚度。The dielectric layer may have a thickness between 10 nm and 20 nm.

根據一實施例,基底基板為矽基板。According to an embodiment, the base substrate is a silicon substrate.

根據一較佳實施例,堆疊自基底基板依次包含: -在其厚度上具有逐漸變化組成之矽-鍺層, -在其厚度上具有恆定組成之矽-鍺層, -Siy Ge1-y 層,其中0≤y≤1且y不同於x,該Siy Ge1-y 層具有與在其厚度上具有恆定組成之矽-鍺層不同的組成,從而構成朝向Six Ge1-x 層之蝕刻障壁層, -Six Ge1-x 層。According to a preferred embodiment, the stacking from the base substrate sequentially includes:-a silicon-germanium layer with a gradually changing composition in its thickness,-a silicon-germanium layer with a constant composition in its thickness,-Si y Ge 1-y Layer, where 0≤y≤1 and y is different from x, the Si y Ge 1-y layer has a different composition from the silicon-germanium layer having a constant composition in its thickness, thereby forming a Si x Ge 1-x layer The etching barrier layer, -Si x Ge 1-x layer.

較佳實施例之詳細說明 圖1A至1C例示出施體基板之各種替代方案。Detailed Description of the Preferred Embodiment Figures 1A to 1C illustrate various alternatives to the donor substrate.

一般而言,施體基板依次包含: -基底基板20, -多個半導體外延層之堆疊21,堆疊21中之Six Ge1-x 層210,其中0≤x≤1,該Six Ge1-x 層位於該堆疊的與基底基板20相對之表面處,意欲將該層轉移至另一基板以形成最終結構, -結合金屬層22。Generally speaking, the donor substrate sequentially includes:-a base substrate 20,-a stack 21 of multiple semiconductor epitaxial layers, a Si x Ge 1-x layer 210 in the stack 21, where 0≤x≤1, the Si x Ge 1 The x layer is located at the surface of the stack opposite to the base substrate 20, intended to transfer the layer to another substrate to form the final structure, and the metal layer 22 is bonded.

基底基板20具有半導體材料或不同半導體材料之堆疊。根據一特定實施例,基底基板具有體單晶矽。The base substrate 20 has a semiconductor material or a stack of different semiconductor materials. According to a specific embodiment, the base substrate has bulk single crystal silicon.

在圖1A至1C中,將堆疊21表示為四個層213、212、211及210。然而,熟習此項技術者可在不脫離本發明之範疇的情況下改變層之數目及其組成,只要下伏於層210之層構成蝕刻障壁層即可。換言之,可能相對於層210對堆疊層中之至少一者實行選擇性蝕刻。In FIGS. 1A to 1C, the stack 21 is represented as four layers 213, 212, 211, and 210. However, those skilled in the art can change the number and composition of the layers without departing from the scope of the present invention, as long as the layer underlying the layer 210 constitutes an etching barrier layer. In other words, it is possible to perform selective etching on at least one of the stacked layers with respect to the layer 210.

有利地,堆疊層為矽、鍺及/或矽-鍺層。可能使用GaP,因為此材料具有接近於矽之晶格參數。熟習此項技術者能夠視層210所要的性質來選擇每一層之組成(該組成可視情況在厚度上恆定或漸變)。Advantageously, the stacked layer is a silicon, germanium and/or silicon-germanium layer. GaP may be used because this material has a lattice parameter close to that of silicon. Those skilled in the art can select the composition of each layer according to the desired properties of the layer 210 (the composition may be constant or gradual in thickness depending on the situation).

根據較佳實施例,藉由在基底基板20上外延所形成之層213為在其厚度上具有逐漸變化組成之SiGe層,以使得該層(亦即,在與基底基板20相對之表面處)之最終組成為例如Si0.8 Ge0.2According to a preferred embodiment, the layer 213 formed by epitaxy on the base substrate 20 is a SiGe layer having a gradually changing composition in its thickness, so that the layer (that is, at the surface opposite to the base substrate 20) The final composition is, for example, Si 0.8 Ge 0.2 .

具有與層213之最終組成(在此實例中,亦即,Si0.8 Ge0.2 )同樣組成的矽-鍺層212藉由在該層213上外延來形成。層212之組成在其厚度上恆定。層212為厚的,亦即通常具有介於0.5 μm與2 μm之間的厚度。尤其有利地,在繼續外延之前執行對層212之表面的拋光。The silicon-germanium layer 212 having the same composition as the final composition of the layer 213 (in this example, Si 0.8 Ge 0.2 ) is formed by epitaxy on the layer 213. The composition of layer 212 is constant in its thickness. The layer 212 is thick, that is, generally has a thickness between 0.5 μm and 2 μm. It is particularly advantageous to perform polishing of the surface of the layer 212 before continuing the epitaxy.

具有與層212之材料不同的材料之層211 (例如若層212具有Si0.8 Ge0.2 ,則層211具有矽或Si0.6 Ge0.4 )藉由在層212上外延來形成。層211之厚度為約10 nm至50 nm。層211為朝向下伏層212、213之蝕刻障壁層。熟習此項技術者能夠選擇層211之組成來提供足夠的蝕刻選擇性,以使得蝕刻基底基板及/或層212、213不侵蝕上覆層210。The layer 211 having a material different from that of the layer 212 (for example, if the layer 212 has Si 0.8 Ge 0.2 , the layer 211 has silicon or Si 0.6 Ge 0.4 ) is formed by epitaxy on the layer 212. The thickness of the layer 211 is about 10 nm to 50 nm. The layer 211 is an etching barrier layer facing the underlying layers 212 and 213. Those skilled in the art can select the composition of the layer 211 to provide sufficient etching selectivity, so that etching the base substrate and/or the layers 212 and 213 does not erode the overlying layer 210.

層210藉由在層211上外延來形成。意欲將層210轉移至另一基板上以形成最終結構,如下文將要解釋的。層210具有與構成蝕刻障壁層211之材料不同的材料。例如,層210具有組成Six Ge1-x ,其中0≤x≤1,該層之材料可能取決於朝向下伏層211之晶格參數差異而受限。例如,層210可具有Si0.8 Ge0.2 、矽或鍺。層210之厚度通常介於5 nm與50 nm之間。The layer 210 is formed by epitaxy on the layer 211. It is intended to transfer the layer 210 onto another substrate to form the final structure, as will be explained below. The layer 210 has a material different from the material constituting the etching barrier layer 211. For example, the layer 210 has the composition Si x Ge 1-x , where 0 ≦x≦ 1, and the material of the layer may be limited depending on the difference of the lattice parameters toward the underlying layer 211. For example, the layer 210 may have Si 0.8 Ge 0.2 , silicon or germanium. The thickness of the layer 210 is usually between 5 nm and 50 nm.

金屬層22可由以下材料中之一者形成:鎳、銅、鎢、鈦。該層一般藉由以下技術中之一者來沉積:物理蒸氣沉積(PVD)、電沉積、化學蒸氣沉積(CVD)。金屬層22之厚度通常介於10 nm與1000 nm之間。The metal layer 22 may be formed of one of the following materials: nickel, copper, tungsten, titanium. This layer is generally deposited by one of the following techniques: physical vapor deposition (PVD), electrodeposition, chemical vapor deposition (CVD). The thickness of the metal layer 22 is usually between 10 nm and 1000 nm.

在圖1A之實施例中,將金屬層22直接沉積至層210上。In the embodiment of FIG. 1A, the metal layer 22 is deposited directly onto the layer 210.

在圖1B之實施例中,在沉積金屬層22之前,將電介質層23沉積至層210上。此種電介質層對於需要埋入式氧化物之背閘極型應用尤其令人感興趣。該電介質層有利地具有極低的厚度(通常介於10 nm與20 nm之間)。此種薄層因此不藉由可能的HF蝕刻來改變,因為對於此厚度範圍而言邊緣侵蝕表面低。電介質層23一般藉由以下技術中之一者來沉積:電漿增強化學蒸氣沉積(PECVD)、原子層沉積(ALD)、低壓化學蒸氣沉積(LPCVD)、PVD。沉積該電介質層可繼之以緻密化退火。In the embodiment of FIG. 1B, the dielectric layer 23 is deposited on the layer 210 before the metal layer 22 is deposited. This type of dielectric layer is particularly interesting for back gate type applications that require buried oxide. The dielectric layer advantageously has an extremely low thickness (usually between 10 nm and 20 nm). This thin layer is therefore not changed by possible HF etching, because the edge erosion surface is low for this thickness range. The dielectric layer 23 is generally deposited by one of the following techniques: plasma enhanced chemical vapor deposition (PECVD), atomic layer deposition (ALD), low pressure chemical vapor deposition (LPCVD), PVD. The deposition of the dielectric layer can be followed by densification annealing.

在圖1C之實施例中,在沉積金屬層22之前,將二元或三元金屬合金層24沉積至電介質層23上。層24具有促進金屬層22黏附至電介質層23上之優點。In the embodiment of FIG. 1C, the binary or ternary metal alloy layer 24 is deposited on the dielectric layer 23 before the metal layer 22 is deposited. The layer 24 has the advantage of promoting the adhesion of the metal layer 22 to the dielectric layer 23.

因此形成之施體基板可結合至被稱為受體基板之另一基板,該受體基板包含可能受高於400℃之溫度損壞的至少一個電子組件。The donor substrate thus formed can be bonded to another substrate called an acceptor substrate, which contains at least one electronic component that may be damaged by a temperature higher than 400°C.

此種電子組件可例如為電晶體、記憶體、光偵測器、二極體、雷射、開關、放大器、濾波器或此等組件之組合。Such electronic components can be, for example, transistors, memory, light detectors, diodes, lasers, switches, amplifiers, filters, or a combination of these components.

圖2例示出受體基板1之一實施例。FIG. 2 illustrates an embodiment of the receptor substrate 1.

該基板1包含例如具有體矽之基底基板20,該基底基板支撐含有多個電晶體10之電介質層13。該等電晶體屬於FinFET (鰭片場效電晶體)型,其具有非平面結構。The substrate 1 includes, for example, a base substrate 20 having bulk silicon, and the base substrate supports a dielectric layer 13 containing a plurality of transistors 10. These transistors belong to the FinFET (Fin Field Effect Transistor) type, which has a non-planar structure.

為將受體基板結合至施體基板,結合金屬層11有利地形成於意欲形成結合界面之受體基板1的表面上。該結合金屬層11可由以下材料中之一者製成:鎳、鈦、鎢、銅。In order to bond the acceptor substrate to the donor substrate, the bonding metal layer 11 is advantageously formed on the surface of the acceptor substrate 1 that is intended to form a bonding interface. The bonding metal layer 11 can be made of one of the following materials: nickel, titanium, tungsten, and copper.

然後,如圖3中所例示,施體基板及受體基板經由結合層22及11來結合。在此圖解中,施體基板為圖1A之基板,但它可自然地為圖1B或圖1C之基板。Then, as illustrated in FIG. 3, the donor substrate and the acceptor substrate are bonded via bonding layers 22 and 11. In this illustration, the donor substrate is the substrate of FIG. 1A, but it can naturally be the substrate of FIG. 1B or FIG. 1C.

此種金屬-金屬結合可在低溫下,亦即在低於400℃之溫度下進行,而提供高結合能量。因此,結合步驟不損壞電子組件10。Such metal-metal bonding can be performed at low temperatures, that is, at temperatures below 400°C, and provides high bonding energy. Therefore, the bonding step does not damage the electronic component 10.

另一方面,若背閘極功能在最終結構中為必需的,則金屬層11、22可實現此功能。On the other hand, if the back gate function is necessary in the final structure, the metal layers 11 and 22 can fulfill this function.

參考圖4,藉由實行至少一個蝕刻步驟來將層210自施體基板轉移至受體基板,從而將層210自基板2之下伏層拆離。該蝕刻朝向層210必須為選擇性的,以免損壞層210。Referring to FIG. 4, the layer 210 is transferred from the donor substrate to the acceptor substrate by performing at least one etching step, thereby detaching the layer 210 from the underlying layer of the substrate 2. The etching direction layer 210 must be selective so as not to damage the layer 210.

首先,可實行對基底基板20之機械拋光(亦被稱為「研磨」)。此拋光可包括第一粗拋光步驟,該第一粗拋光步驟繼之以細拋光步驟。因此,可移出大多數基底基板20直至剩餘幾微米厚度。First, mechanical polishing (also called "grinding") of the base substrate 20 can be performed. This polishing may include a first rough polishing step followed by a fine polishing step. Therefore, most of the base substrate 20 can be removed until the thickness of a few microns remains.

其次,基底基板20之剩餘部分可藉由乾式拋光或化學蝕刻來移除。在矽基板的情況下,蝕刻組成物有利地為TMAH、KOH或HF:HNO3Secondly, the remaining part of the base substrate 20 can be removed by dry polishing or chemical etching. In the case of a silicon substrate, the etching composition is advantageously TMAH, KOH or HF:HNO 3 .

第三,層213及212可藉由乾式蝕刻或化學蝕刻來移出。在矽-鍺層的情況下,蝕刻組成物可為組成物SC1 (NH4 OH:H2 O2 :H2 O)或HF:H2 O2 :CH3 COOH。Third, the layers 213 and 212 can be removed by dry etching or chemical etching. In the case of the silicon-germanium layer, the etching composition may be the composition SC1 (NH 4 OH:H 2 O 2 :H 2 O) or HF:H 2 O 2 :CH 3 COOH.

可能地,若蝕刻選擇性容許,則層211亦可藉由蝕刻來移出。另外,該層211可藉由乾式拋光來移出。Possibly, if the etching selectivity is allowed, the layer 211 can also be removed by etching. In addition, the layer 211 can be removed by dry polishing.

任擇地,不同的上述蝕刻步驟可藉由組合不同蝕刻組成物來實行。熟習此項技術者能夠視待蝕刻之材料來定義適合的組成物。Optionally, different above-mentioned etching steps can be performed by combining different etching compositions. Those who are familiar with this technology can define a suitable composition depending on the material to be etched.

自圖4中所表示之結構看,可在Six Ge1-x 層210中或在Six Ge1-x 層210上製造至少一個其他電子組件(未例示)。Since in FIG. 4 represents the structure, can be manufactured or at least one other electronic components (not illustrated) on a Si x Ge 1-x layer 210 Si x Ge 1-x layer 210.

最後,方才所描述之實例無疑僅為特定的且決不限制關於本發明之應用領域的說明。Finally, the examples just described are undoubtedly only specific and in no way limit the description of the application field of the present invention.

1‧‧‧第一基板 10‧‧‧電子組件 11‧‧‧第一結合金屬層 12、20‧‧‧基底基板 13、23‧‧‧電介質層 2‧‧‧第二基板 21‧‧‧堆疊 210‧‧‧SixGe1-x層 211‧‧‧SiyGe1-y層 212、213‧‧‧矽-鍺層 22‧‧‧第二結合金屬層 24‧‧‧金屬合金層1‧‧‧First substrate 10‧‧‧Electronic component 11‧‧‧First bonding metal layer 12, 20‧‧‧ Base substrate 13, 23‧‧‧Dielectric layer 2.‧‧Second substrate 21‧‧‧Stacked 210‧‧‧Si x Ge 1-x layer 211‧‧‧Si y Ge 1-y layer 212, 213‧‧‧Si-germanium layer 22‧‧‧Second bonding metal layer 24‧‧‧Metal alloy layer

本發明之其他特性及優點將自參考隨附圖式之以下詳細說明中顯現,在該等隨附圖式中: -圖1A至1C為根據本發明之各種實施例的施體基板之截面圖, -圖2為包含至少一個電子組件之受體基板的截面圖, -圖3及4例示出用於製造根據本發明之一實施例之結構的方法之連續步驟。Other characteristics and advantages of the present invention will appear from the following detailed description with reference to the accompanying drawings in which:-Figures 1A to 1C are cross-sectional views of donor substrates according to various embodiments of the present invention ,-Figure 2 is a cross-sectional view of a receiver substrate containing at least one electronic component,-Figures 3 and 4 illustrate successive steps of a method for manufacturing a structure according to an embodiment of the present invention.

要闡明的是,為圖式之易讀性起見,所例示的不同元件未必按比例表示。一圖式到另一圖式中同樣的參考符號指示同樣的元件或提供相同功能之元件。It should be clarified that, for the sake of legibility of the drawings, the different elements illustrated are not necessarily shown to scale. The same reference symbols in one drawing to another designate the same elements or elements that provide the same functions.

10‧‧‧電子組件 10‧‧‧Electronic components

11‧‧‧第一結合金屬層 11‧‧‧First bonding metal layer

12、20‧‧‧基底基板 12, 20‧‧‧Base substrate

13‧‧‧電介質層 13‧‧‧Dielectric layer

21‧‧‧堆疊 21‧‧‧Stack

210‧‧‧SixGe1-x210‧‧‧Si x Ge 1-x layer

211‧‧‧SiyGe1-y211‧‧‧Si y Ge 1-y layer

212、213‧‧‧矽-鍺層 212, 213‧‧‧Si-Ge layer

22‧‧‧第二結合金屬層 22‧‧‧Second bonding metal layer

Claims (22)

一種用於製造包含一第一基板及一半導體層之一結構的方法,該第一基板包含可能受高於400℃之溫度損壞的至少一個電子組件,該半導體層在該第一基板上延伸,該方法之特徵在於其包含以下步驟:(a)在該第一基板上提供一第一結合金屬層,(b)提供一第二基板,其依次包含:-一半導體基底基板,-多個半導體外延層之一堆疊,一SixGe1-x層,其中0
Figure 106111032-A0305-02-0016-1
x
Figure 106111032-A0305-02-0016-2
1,該SixGe1-x層位於該堆疊的與該基底基板相對之表面處,-一第二結合金屬層,(c)經由該第一結合金屬層及該第二結合金屬層來結合該第一基板及該第二基板,該結合步驟在低於或等於400℃之溫度下實施,(d)移除該第二基板之一部分從而在該第一基板上轉移該SixGe1-x層,該移除包含相對於該SixGe1-x層至少選擇性地化學蝕刻該第二基板之一層。
A method for manufacturing a structure including a first substrate and a semiconductor layer, the first substrate including at least one electronic component that may be damaged by a temperature higher than 400°C, the semiconductor layer extending on the first substrate, The method is characterized in that it includes the following steps: (a) providing a first bonding metal layer on the first substrate, (b) providing a second substrate, which in turn includes:-a semiconductor base substrate,-a plurality of semiconductors One of the epitaxial layers is stacked, one Si x Ge 1-x layer, of which 0
Figure 106111032-A0305-02-0016-1
x
Figure 106111032-A0305-02-0016-2
1. The Si x Ge 1-x layer is located on the surface of the stack opposite to the base substrate,-a second bonding metal layer, (c) bonding through the first bonding metal layer and the second bonding metal layer For the first substrate and the second substrate, the bonding step is performed at a temperature lower than or equal to 400°C, (d) removing a part of the second substrate to transfer the Si x Ge 1- on the first substrate The x layer, the removing includes at least selectively chemically etching a layer of the second substrate with respect to the Si x Ge 1-x layer.
如請求項1之方法,其中該第二基板包含介於該SixGe1-x層與該第二結合金屬層之間的一電介質層。 The method of claim 1, wherein the second substrate includes a dielectric layer between the Si x Ge 1-x layer and the second bonding metal layer. 如請求項2之方法,其中該電介質層之厚度介於10nm與20nm之間。 The method of claim 2, wherein the thickness of the dielectric layer is between 10 nm and 20 nm. 如請求項1之方法,其中該基底基板為一 矽基板。 Such as the method of claim 1, wherein the base substrate is a Silicon substrate. 如請求項1或2之方法,其中該堆疊自該基底基板依次包含:-一在其厚度上具有逐漸變化組成之矽-鍺層,-一在其厚度上具有恆定組成之矽-鍺層,-一SiyGe1-y層,其中0
Figure 106111032-A0305-02-0017-3
y
Figure 106111032-A0305-02-0017-4
1且y不同於x,該SiyGe1-y層具有與該在其厚度上具有恆定組成之矽-鍺層不同的組成,從而構成朝向該SixGe1-x層之一蝕刻障壁層,-該SixGe1-x層。
The method of claim 1 or 2, wherein the stacking from the base substrate sequentially comprises:-a silicon-germanium layer with a gradually changing composition in its thickness,-a silicon-germanium layer with a constant composition in its thickness, -One Si y Ge 1-y layer, of which 0
Figure 106111032-A0305-02-0017-3
y
Figure 106111032-A0305-02-0017-4
1 and y is different from x, the Si y Ge 1-y layer has a different composition from the silicon-germanium layer having a constant composition in its thickness, thereby forming an etching barrier layer toward the Si x Ge 1-x layer ,-The Si x Ge 1-x layer.
如請求項5之方法,其中:-在該在其厚度上具有逐漸變化組成之矽-鍺層相對於該基底基板之表面處,該層的組成為Si0.8Ge0.2,-該在其厚度上具有恆定組成之矽-鍺層的組成為Si0.8Ge0.2,該層之厚度介於0.5μm與2μm之間,-該蝕刻障壁層之組成選自Si及Si0.6Ge0.4,該層之厚度介於10nm與50nm之間,-該SixGe1-x層之組成選自Si0.8Ge0.2、Si及Ge,該層之厚度介於5nm及50nm之間。 The method of claim 5, wherein:-at the surface of the silicon-germanium layer having a gradually changing composition in its thickness relative to the surface of the base substrate, the composition of the layer is Si 0.8 Ge 0.2 ,-in its thickness The composition of the silicon-germanium layer with a constant composition is Si 0.8 Ge 0.2 , the thickness of the layer is between 0.5 μm and 2 μm, the composition of the etching barrier layer is selected from Si and Si 0.6 Ge 0.4 , the thickness of the layer is between Between 10nm and 50nm, the composition of the Si x Ge 1-x layer is selected from Si 0.8 Ge 0.2 , Si and Ge, and the thickness of the layer is between 5 nm and 50 nm. 如請求項1或2之方法,其中該第一結合金屬層及該第二結合金屬層包含鈦、鎳、銅及/或鎢。 The method of claim 1 or 2, wherein the first bonding metal layer and the second bonding metal layer include titanium, nickel, copper, and/or tungsten. 如請求項1或2之方法,其中步驟(b)包含以下依次步驟:-外延生長一具有漸變組成之矽-鍺層,-外延生長一具有恆定組成之矽-鍺層, -拋光該具有恆定組成之矽-鍺層,-在該經拋光之矽-鍺層上外延生長一SiyGe1-y層,其中0
Figure 106111032-A0305-02-0018-5
y
Figure 106111032-A0305-02-0018-6
1且y不同於x,該SiyGe1-y層具有與該在其厚度上具有恆定組成之矽-鍺層不同的組成,-在該SiyGe1-y層上外延生長該SixGe1-x層,-沉積該第二結合金屬層。
Such as the method of claim 1 or 2, wherein step (b) includes the following sequential steps:-epitaxially grow a silicon-germanium layer with a graded composition,-epitaxially grow a silicon-germanium layer with a constant composition,-polish the silicon-germanium layer with a constant composition Constitute a silicon-germanium layer,-epitaxially grow a Si y Ge 1-y layer on the polished silicon-germanium layer, where 0
Figure 106111032-A0305-02-0018-5
y
Figure 106111032-A0305-02-0018-6
1 and y is different from x, the Si y Ge 1-y layer has a different composition from the silicon-germanium layer having a constant composition in its thickness,-the Si x is epitaxially grown on the Si y Ge 1-y layer Ge 1-x layer,-deposit the second bonding metal layer.
如請求項8之方法,其中在外延生長該SixGe1-x層之該步驟與沉積該第二結合金屬層之該步驟之間,步驟(b)包含沉積一電介質層之一步驟。 The method of claim 8, wherein between the step of epitaxially growing the Si x Ge 1-x layer and the step of depositing the second bonding metal layer, step (b) includes a step of depositing a dielectric layer. 如請求項9之方法,其中在沉積該電介質層之該步驟之後,步驟(b)包含對該層之一緻密化退火。 The method of claim 9, wherein after the step of depositing the dielectric layer, step (b) includes uniform densification annealing of the layer. 如請求項9之方法,其中步驟(b)進一步包含在該電介質層與該第二結合金屬層之間形成一個二元或三元金屬合金層。 The method of claim 9, wherein step (b) further comprises forming a binary or ternary metal alloy layer between the dielectric layer and the second bonding metal layer. 如請求項1或2之方法,其中步驟(d)包含藉由拋光來移出(withdrawing)該基底基板之厚度的一部分,繼之以選擇性地蝕刻該基底基板之剩餘部分。 The method of claim 1 or 2, wherein step (d) includes withdrawing a part of the thickness of the base substrate by polishing, followed by selectively etching the remaining part of the base substrate. 如請求項12之方法,其中蝕刻該基底基板利用一TMAH、KOH及/或HF:HNO3溶液來進行。 The method of claim 12, wherein the etching of the base substrate is performed using a TMAH, KOH, and/or HF:HNO 3 solution. 如請求項12之方法,其中移除該基底基板繼之以藉助於一SC1溶液及/或一HF:H2O2:CH3COOH溶液來選擇性地蝕刻該等具有恆定組成及漸變組成之矽-鍺層。 Such as the method of claim 12, wherein removing the base substrate is followed by selectively etching the ones with constant composition and gradual composition by means of an SC1 solution and/or a HF: H 2 O 2 : CH 3 COOH solution Silicon-germanium layer. 一種用於製造三維單片積體電路之方法, 其特徵在於其包含:-藉助於如請求項1至14中任一項之方法來製造包含一第一基板及一SixGe1-x層之一結構,該第一基板包含可能受高於400℃之溫度損壞的至少一個電子組件,該SixGe1-x層在該第一基板上延伸,-在該SixGe1-x層中或該SixGe1-x層上製造至少一個其他電子組件,其中,在該結構上實行之所有該等步驟均在低於或等於400℃之溫度下進行。 A method for manufacturing a three-dimensional monolithic integrated circuit, characterized in that it comprises:-manufacturing a first substrate and a Si x Ge 1-x layer by means of the method as claimed in any one of claims 1 to 14 A structure, the first substrate includes at least one electronic component that may be damaged by a temperature higher than 400°C, the Si x Ge 1-x layer extends on the first substrate, and the Si x Ge 1-x layer At least one other electronic component is fabricated on the Si x Ge 1-x layer, wherein all the steps performed on the structure are performed at a temperature lower than or equal to 400° C. 一種包含一第一基板及一半導體層之結構:-該第一基板包含可能受高於400℃之溫度損壞的至少一個電子組件,及-該半導體層在該第一基板上延伸,該結構之特徵在於該半導體層為一SixGe1-x層,其中0
Figure 106111032-A0305-02-0019-7
x
Figure 106111032-A0305-02-0019-8
1,且該結構在該第一基板之至少一個電子組件與該半導體層之間依次包含:-一金屬層,-一個二元或三元金屬合金層,及-一電介質層。
A structure including a first substrate and a semiconductor layer:-the first substrate includes at least one electronic component that may be damaged by a temperature higher than 400°C, and-the semiconductor layer extends on the first substrate, and the structure It is characterized in that the semiconductor layer is a Si x Ge 1-x layer, where 0
Figure 106111032-A0305-02-0019-7
x
Figure 106111032-A0305-02-0019-8
1. The structure includes in sequence between at least one electronic component of the first substrate and the semiconductor layer:-a metal layer,-a binary or ternary metal alloy layer, and-a dielectric layer.
如請求項16之結構,其中該至少一個電子組件包含一電晶體、一記憶體、一光偵測器、一個二極體、一雷射、一開關、一放大器及/或一濾波器。 Such as the structure of claim 16, wherein the at least one electronic component includes a transistor, a memory, a photodetector, a diode, a laser, a switch, an amplifier and/or a filter. 一種用於實行如請求項1至14中任一項之 方法的基板,該基板之特徵在於其依次包含:-一半導體基底基板,-多個半導體外延層之一堆疊,一SixGe1-x層,其中0
Figure 106111032-A0305-02-0020-9
x
Figure 106111032-A0305-02-0020-10
1,該SixGe1-x層位於該堆疊的與該基底基板相對之該表面處,-一結合金屬層。
A substrate for implementing the method according to any one of claims 1 to 14, the substrate is characterized in that it comprises in sequence: a semiconductor base substrate, a stack of one of a plurality of semiconductor epitaxial layers, a Si x Ge 1- x layer, of which 0
Figure 106111032-A0305-02-0020-9
x
Figure 106111032-A0305-02-0020-10
1. The Si x Ge 1-x layer is located at the surface of the stack opposite to the base substrate, a bonding metal layer.
如請求項18之基板,其進一步包含介於該SixGe1-x層與該金屬層之間的一電介質層。 Such as the substrate of claim 18, which further includes a dielectric layer between the Si x Ge 1-x layer and the metal layer. 如請求項19之基板,其中該電介質層具有介於10nm與20nm之間的厚度。 The substrate of claim 19, wherein the dielectric layer has a thickness between 10 nm and 20 nm. 如請求項18至20中任一項之基板,其中該基底基板為一矽基板。 The substrate according to any one of claims 18 to 20, wherein the base substrate is a silicon substrate. 如請求項18至20中任一項之基板,其中該堆疊自該基底基板依次包含:-一在其厚度上具有逐漸變化組成之矽-鍺層,-一在其厚度上具有恆定組成之矽-鍺層,-一SiyGe1-y層,其中0
Figure 106111032-A0305-02-0020-11
y
Figure 106111032-A0305-02-0020-12
1且y不同於x,該SiyGe1-y層具有與該在其厚度上具有恆定組成之矽-鍺層不同的組成,從而構成朝向該SixGe1-x層之一蝕刻障壁層,-該SixGe1-x層。
The substrate of any one of claims 18 to 20, wherein the stack successively from the base substrate comprises:-a silicon-germanium layer with a gradually changing composition in its thickness,-a silicon with a constant composition in its thickness -Germanium layer,-Si y Ge 1-y layer, of which 0
Figure 106111032-A0305-02-0020-11
y
Figure 106111032-A0305-02-0020-12
1 and y is different from x, the Si y Ge 1-y layer has a different composition from the silicon-germanium layer having a constant composition in its thickness, thereby forming an etching barrier layer toward the Si x Ge 1-x layer ,-The Si x Ge 1-x layer.
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