TWI711687B - Method for preparing zinc tin spinel fluorescent powder - Google Patents
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Abstract
一種鋅錫尖晶石螢光粉體的製備方法,包含以下步驟:步驟(1),製備前驅液,且該前驅液含有鋅鹽、錫醇鹽及溶劑;步驟(2),於該前驅液中加入尿素並進行水解反應,以獲得透明溶膠,其中,尿素與錫醇鹽的莫耳數比值不高於5;步驟(3),使該透明溶膠進行縮聚合反應,以獲得透明凝膠;及步驟(4),乾燥該透明凝膠,並在不低於700℃的溫度進行退火處理,以獲鋅錫尖晶石螢光粉體,且該鋅錫尖晶石螢光粉體的實驗式為Zn 2Sn 1–xTi xO 4,0≦x≦0.1。 A method for preparing zinc-tin spinel fluorescent powder, comprising the following steps: step (1), preparing a precursor liquid, and the precursor liquid contains zinc salt, tin alkoxide and a solvent; step (2), adding to the precursor liquid Urea is hydrolyzed to obtain a transparent sol, wherein the molar ratio of urea to tin alkoxide is not higher than 5; step (3), subject the transparent sol to a condensation polymerization reaction to obtain a transparent gel; and (4) Dry the transparent gel, and perform annealing treatment at a temperature not lower than 700°C to obtain zinc-tin spinel phosphor powder, and the experimental formula of the zinc-tin spinel phosphor powder is Zn 2 Sn 1 –X Ti x O 4 , 0≦x≦0.1.
Description
本發明是有關於一種鋅錫尖晶石螢光粉體的製備方法,特別是指一種利用溶膠-凝膠(sol-gel)法之鋅錫尖晶石螢光粉體的製備方法。The present invention relates to a method for preparing zinc-tin spinel fluorescer powder, in particular to a method for preparing zinc-tin spinel fluoresce powder by a sol-gel method.
白光發光二極體(white light emitting diode,簡稱WLED)具有耗電量低、體積小、壽命長、無汞、無熱輻射及反應速度佳等優點,已逐漸取代傳統燈泡成為照明設備發展的主流。White light emitting diode (WLED) has the advantages of low power consumption, small size, long life, no mercury, no heat radiation, and good response speed. It has gradually replaced traditional light bulbs and has become the mainstream of lighting equipment development. .
現有商用的WLED是於GaN藍光發光二極體(LED)塗佈摻雜鈰(Ce)的釔鋁石榴石(cerium-doped yttrium aluminum garnet, Y 3Al 5O 12:Ce)螢光粉體,其是利用LED所產生的藍光激發摻雜鈰的釔鋁石榴石螢光粉體,使釔鋁石榴石螢光粉體產生黃色螢光,再通過藍光與黃色螢光互補混合而能產生白光,但前述商用WLED由於缺乏綠光與紅光,故存在演色性低的缺點。雖然近期有以紫外光或紫外光晶片與RGB三原色螢光粉體組合形成具有高演色性的白光,但其發光效率差,且混合多種螢光粉體會因每個螢光粉體的衰退速率不同而產生色偏的問題。因此,若能找到單一主體的螢光粉體而具有白光放射特性,應能改善前述色偏的問題。 The existing commercial WLED is a GaN blue light emitting diode (LED) coated with cerium-doped yttrium aluminum garnet (Y 3 Al 5 O 12 : Ce) phosphor. It uses the blue light generated by the LED to excite the cerium-doped yttrium aluminum garnet phosphor powder to make the yttrium aluminum garnet phosphor powder produce yellow fluorescence, and then the blue light and the yellow phosphor are complementary mixed to produce white light, but the aforementioned commercial WLED Due to the lack of green and red light, it has the disadvantage of low color rendering. Although there is a combination of ultraviolet light or ultraviolet light chip and RGB three primary color phosphor powder to form white light with high color rendering recently, its luminous efficiency is poor, and mixing multiple phosphor powders will cause different decay rates for each phosphor powder. And produce the problem of color cast. Therefore, if a single-body phosphor powder with white light emission characteristics can be found, the aforementioned color shift problem should be improved.
鋅錫尖晶石(Zn 2SnO 4)或稱錫酸鋅尖晶石,具有反尖晶石結構及寬能隙(~3.6 eV),且近年來被發現具有光致發光特性而適合應用於各種光電或感測裝置(如氣體與濕度感測器、UV感測器、鋰電池電極材料、染料敏化太陽能電池等)。鋅錫尖晶石更被發現具有白光放射特性,非常適合用來製作白光發光二極體。目前製備鋅錫尖晶石的方法主要為設備成本較高的熱蒸鍍法[見Journal of Crystal Growth, vol.267 (2004), p.177-183]或水熱法[見Journal of Alloys and Compounds, vol.577(2013), p.131-137],其中,熱蒸鍍法或水熱法是製備奈米線材或奈米花型貌,尚缺乏粉體材料的製備,且放射波段為400~600 nm或350~500 nm,亦存在白光演色性低的缺點。 Zinc-tin spinel (Zn 2 SnO 4 ) or zinc stannate spinel has an inverse spinel structure and a wide energy gap (~3.6 eV), and has been found to have photoluminescence properties in recent years and is suitable for application Various photoelectric or sensing devices (such as gas and humidity sensors, UV sensors, lithium battery electrode materials, dye-sensitized solar cells, etc.). Zinc-tin spinel has been found to have white light emission characteristics, which is very suitable for making white light emitting diodes. The current method for preparing zinc-tin spinel is mainly the thermal evaporation method [see Journal of Crystal Growth, vol.267 (2004), p.177-183] or the hydrothermal method [see Journal of Alloys and Compounds, vol.577(2013), p.131-137], among them, thermal evaporation or hydrothermal method is to prepare nanowires or nanoflower morphology, there is still a lack of powder materials preparation, and the radiation band is 400 ~600 nm or 350~500 nm, there is also the disadvantage of low white light color rendering.
中華民國第I638776號專利案揭示一種利用膠粒溶膠-凝膠法製備錫酸鋅尖晶石螢光粉體的方法,能合成具有放射白光特性的錫酸鋅尖晶石螢光粉體,解決前述白光演色性低的問題。然而,前述方法需添加屬於第二類毒性化學物質的乙二醇甲醚作為膠化劑,且其縮聚合反應時間(膠化時間)過長(~38小時)。此外,前述方法所製得的錫酸鋅尖晶石螢光粉體,其白光放射強度尚有提升的空間。The Republic of China Patent No. I638776 discloses a method for preparing zinc stannate spinel fluorescent powder by colloidal particle sol-gel method, which can synthesize zinc stannate spinel fluorescent powder with white light emission characteristics, and solve the aforementioned white light color rendering properties. Low problem. However, the aforementioned method requires the addition of ethylene glycol methyl ether, which belongs to the second type of toxic chemical substance, as a gelling agent, and the polycondensation reaction time (gelling time) is too long (~38 hours). In addition, the white light emission intensity of the zinc stannate spinel phosphor powder prepared by the aforementioned method has room for improvement.
因此,如何改良現有鋅錫尖晶石螢光粉體的製備方法,找到一種無需添加乙二醇甲醚作為膠化劑、能減少縮聚合反應時間且所製得的鋅錫尖晶石螢光粉體會具有更高發光強度的方法,成為目前致力研究的方向。Therefore, how to improve the preparation method of the existing zinc-tin spinel phosphor powder, find a method that does not need to add glycol methyl ether as a gelling agent, can reduce the polycondensation reaction time, and the obtained zinc-tin spinel phosphor powder will have better The method of high luminous intensity has become the direction of current research.
因此,本發明的目的,即在提供一種鋅錫尖晶石螢光粉體的製備方法。本發明鋅錫尖晶石螢光粉體的製備方法無需添加乙二醇甲醚作為膠化劑、能減少縮聚合反應時間(即,膠化時間)且所製得的鋅錫尖晶石螢光粉體會具有更高發光強度。Therefore, the purpose of the present invention is to provide a method for preparing zinc-tin spinel phosphor powder. The preparation method of the zinc tin spinel fluorescent powder of the present invention does not need to add glycol methyl ether as a gelling agent, can reduce the polycondensation reaction time (ie, gel time), and the prepared zinc tin spinel fluorescent powder will have Higher luminous intensity.
於是,本發明鋅錫尖晶石螢光粉體的製備方法,包含以下步驟: 步驟(1) 製備前驅液,且該前驅液含有鋅鹽、錫醇鹽及溶劑; 步驟(2) 於該前驅液中加入尿素並進行水解反應,以獲得透明溶膠,其中,該尿素與該錫醇鹽的莫耳數比值不高於5; 步驟(3) 使該透明溶膠進行縮聚合反應,以獲得透明凝膠;及 步驟(4) 乾燥該透明凝膠,並在不低於700℃的溫度進行退火處理,以獲得鋅錫尖晶石螢光粉體,且該鋅錫尖晶石螢光粉體的實驗式為Zn 2Sn 1–xTi xO 4,0≦x≦0.1。 Therefore, the method for preparing zinc-tin spinel phosphor powder of the present invention includes the following steps: step (1) preparing a precursor liquid, and the precursor liquid contains zinc salt, tin alkoxide and a solvent; step (2) in the precursor liquid Adding urea and performing a hydrolysis reaction to obtain a transparent sol, wherein the molar ratio of the urea to the tin alkoxide is not higher than 5; step (3) performing a condensation polymerization reaction on the transparent sol to obtain a transparent gel; And step (4) dry the transparent gel, and perform annealing treatment at a temperature not lower than 700° C. to obtain zinc-tin spinel fluorescer powder, and the experimental formula of the zinc-tin spinel fluorescer powder is Zn 2 Sn 1–x Ti x O 4 , 0≦x≦0.1.
本發明的功效在於:由於本發明製備方法是以該錫醇鹽作為錫源且製程中有添加特定量作為水解助劑的尿素(尿素與錫醇鹽的莫耳數比值不高於5),因而能促進水解反應而大幅改善溶膠的分散性與均質性,使得本發明製備方法無需添加乙二醇甲醚作為膠化劑且能夠促進該縮聚合反應的進行而縮短膠化時間,並所製得的鋅錫尖晶石螢光粉體結團的機會更低、平均粒徑更小,能增加鋅錫尖晶石螢光粉體近白光發光強度,且本發明製備方法中有添加特定量作為活化劑的鈦鹽,能再細化鋅錫尖晶石螢光粉體的粒徑,可增進其發光強度,進而能增加鋅錫尖晶石螢光粉體的近白光演色性。The effect of the present invention is: because the preparation method of the present invention uses the tin alkoxide as the tin source and a specific amount of urea is added as a hydrolysis aid in the process (the molar ratio of urea to tin alkoxide is not higher than 5), Therefore, the hydrolysis reaction can be promoted to greatly improve the dispersibility and homogeneity of the sol, so that the preparation method of the present invention does not need to add ethylene glycol methyl ether as a gelling agent and can promote the progress of the condensation polymerization reaction to shorten the gelation time, and the prepared The obtained zinc-tin spinel fluors powder has a lower chance of agglomeration and a smaller average particle size, which can increase the near-white light luminous intensity of the zinc-tin spinel fluors powder, and the preparation method of the present invention adds a specific amount as an activator Titanium salt can further refine the particle size of the zinc-tin spinel phosphor powder, increase its luminous intensity, and further increase the near-white color rendering of the zinc-tin spinel phosphor powder.
以下將就本發明內容進行詳細說明。The content of the present invention will be described in detail below.
[步驟(1)][step 1)]
本發明製備方法的步驟(1)為製備前驅液,該前驅液含有鋅鹽、錫醇鹽及溶劑。The step (1) of the preparation method of the present invention is to prepare a precursor liquid, which contains zinc salt, tin alkoxide and solvent.
該鋅鹽可單獨一種使用或混合多種使用,且該鋅鹽例如但不限於是硝酸鋅[Zn(NO 3) 2]或醋酸鋅[Zn(CH 3COO) 2]等。較佳地,該鋅鹽是選自於硝酸鋅、醋酸鋅或前述的組合。 The zinc salt can be used alone or in combination of multiple types, and the zinc salt is, for example, but not limited to, zinc nitrate [Zn(NO 3 ) 2 ] or zinc acetate [Zn(CH 3 COO) 2 ]. Preferably, the zinc salt is selected from zinc nitrate, zinc acetate or a combination of the foregoing.
該錫醇鹽例如但不限於是四甲氧基錫[Sn(OCH 3) 4]。 The tin alkoxide is, for example, but not limited to, tetramethoxytin [Sn(OCH 3 ) 4 ].
較佳地,該鋅鹽與該錫醇鹽的莫耳數比值為2。Preferably, the molar ratio of the zinc salt to the tin alkoxide is 2.
該溶劑可單獨一種使用或混合多種使用,且該溶劑例如但不限於是醇溶劑。較佳地,該溶劑是選自於甲醇、乙醇或前述的組合。The solvent can be used alone or in a mixture of multiple types, and the solvent is, for example, but not limited to, an alcohol solvent. Preferably, the solvent is selected from methanol, ethanol or a combination of the foregoing.
較佳地,該步驟(1)是先混合鋅鹽、錫醇鹽與溶劑並進行攪拌後,形成該前驅液。更佳地,該步驟(1)是於25~30℃下進行攪拌。更佳地,該步驟(1)為進行攪拌1~2小時。Preferably, this step (1) is to first mix zinc salt, tin alkoxide and solvent and stir to form the precursor liquid. More preferably, this step (1) is to stir at 25-30°C. More preferably, this step (1) involves stirring for 1 to 2 hours.
[步驟(2)][Step (2)]
本發明製備方法的步驟(2)為於該前驅液中加入尿素並進行水解反應,以獲得透明溶膠,其中,尿素與錫醇鹽的莫耳數比值不高於5。Step (2) of the preparation method of the present invention is to add urea to the precursor liquid and conduct a hydrolysis reaction to obtain a transparent sol, wherein the molar ratio of urea to tin alkoxide is not higher than 5.
較佳地,尿素與錫醇鹽的莫耳數比值範圍為2.5~3.5。Preferably, the molar ratio of urea to tin alkoxide ranges from 2.5 to 3.5.
較佳地,該步驟(2)是於25~30℃下進行水解反應。Preferably, this step (2) is to carry out the hydrolysis reaction at 25-30°C.
較佳地,該步驟(2)進行水解反應的時間為1~2小時。Preferably, the time for the hydrolysis reaction in this step (2) is 1 to 2 hours.
較佳地,該步驟(2)是在鈦鹽的存在下進行水解反應。Preferably, this step (2) is to carry out the hydrolysis reaction in the presence of a titanium salt.
較佳地,該鈦鹽例如但不限於是鈦異丙醇[Ti{OCH(CH 3) 2} 4]。 Preferably, the titanium salt is, for example, but not limited to, titanium isopropanol [Ti{OCH(CH 3 ) 2 } 4 ].
較佳地,該鈦鹽與該錫醇鹽的莫耳數比值範圍為0.005~0.05。更佳地,該鈦鹽與該錫醇鹽的莫耳數比值範圍為0.01~0.05。又更佳地,該鈦鹽與該錫醇鹽的莫耳數比值為0.03。Preferably, the molar ratio of the titanium salt to the tin alkoxide is in the range of 0.005 to 0.05. More preferably, the molar ratio of the titanium salt to the tin alkoxide ranges from 0.01 to 0.05. More preferably, the molar ratio of the titanium salt to the tin alkoxide is 0.03.
[步驟(3)][Step (3)]
本發明製備方法的步驟(3)為使該透明溶膠進行縮聚合反應,以獲得透明凝膠。Step (3) of the preparation method of the present invention is to subject the transparent sol to a condensation polymerization reaction to obtain a transparent gel.
較佳地,該步驟(3)是於25~30℃下進行縮聚合反應。Preferably, this step (3) is to carry out the polycondensation reaction at 25-30°C.
較佳地,該步驟(3)是於相對濕度50~80%下進行縮聚合反應。Preferably, this step (3) is to carry out the condensation polymerization reaction at a relative humidity of 50-80%.
較佳地,該步驟(3)是進行縮聚合反應7~15小時。Preferably, this step (3) is to carry out the condensation polymerization reaction for 7-15 hours.
[步驟(4)][Step (4)]
本發明製備方法的步驟(4)為乾燥該透明凝膠,並在不低於700℃的溫度下進行退火,以獲得該鋅錫尖晶石螢光粉體。The step (4) of the preparation method of the present invention is to dry the transparent gel and anneal at a temperature not lower than 700° C. to obtain the zinc tin spinel phosphor powder.
較佳地,該步驟(4)是於100~150℃的溫度下進行乾燥。Preferably, this step (4) is drying at a temperature of 100 to 150°C.
較佳地,該步驟(4)是在大於800℃的溫度下進行退火。更佳地,該步驟(4)是在1000~1200℃的溫度下進行退火。Preferably, this step (4) is annealing at a temperature greater than 800°C. More preferably, this step (4) is annealing at a temperature of 1000 to 1200°C.
較佳地,該步驟(4)為進行退火2~6小時。Preferably, this step (4) is annealing for 2-6 hours.
較佳地,該鋅錫尖晶石螢光粉體經波長328 nm的激發光激發後,會產生CIE色度坐標之X座標值於0.321~0.382範圍間及Y軸座標值於0.323~0.373範圍間的放射光。Preferably, after the zinc tin spinel fluor powder is excited by excitation light with a wavelength of 328 nm, the X coordinate value of the CIE chromaticity coordinate is in the range of 0.321 to 0.382 and the Y axis coordinate value is in the range of 0.323 to 0.373. Radiate light.
本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明,而不應被解釋為本發明實施的限制。The present invention will be further described with reference to the following embodiments, but it should be understood that this embodiment is only illustrative and should not be construed as a limitation of the implementation of the present invention.
表1
<< 實施例Example 1~71~7 、比較例, Comparative example 1~31~3 、比較例, Comparative example 12~13>12~13>
實施例1~7、比較例1~3與比較例12~13的粉體產物是依據上表1的尿素濃度(U/Sn)、退火溫度、退火時間,及下列步驟所製得: 步驟(1):取0.4莫耳的硝酸鋅、0.2莫耳的四甲氧基錫溶於乙醇(溶劑)中,並於25℃下,攪拌2小時後,形成前驅液。 步驟(2):於該前驅液中加入尿素並於25℃下進行水解反應1小時後,獲得透明溶膠。 步驟(3):將該透明溶膠於25℃且相對溼度為50%下進行縮聚合反應7~15小時後,獲得透明凝膠。 步驟(4):將該透明凝膠於120℃下進行乾燥並細化成膠體粉末。接著,使該膠體粉末進行退火2小時後,冷卻至室溫,即可獲得實施例1~7、比較例1~3與比較例12~13的粉體產物。 The powder products of Examples 1 to 7, Comparative Examples 1 to 3 and Comparative Examples 12 to 13 are prepared according to the urea concentration (U/Sn), annealing temperature, annealing time and the following steps in Table 1 above: Step (1): Dissolve 0.4 mol of zinc nitrate and 0.2 mol of tetramethoxytin in ethanol (solvent), and stir at 25° C. for 2 hours to form a precursor solution. Step (2): After adding urea to the precursor solution and performing a hydrolysis reaction at 25° C. for 1 hour, a transparent sol is obtained. Step (3): The transparent sol is subjected to a condensation polymerization reaction at 25° C. and a relative humidity of 50% for 7 to 15 hours to obtain a transparent gel. Step (4): the transparent gel is dried at 120°C and refined into colloidal powder. Then, the colloidal powder was annealed for 2 hours and then cooled to room temperature to obtain the powder products of Examples 1 to 7, Comparative Examples 1 to 3, and Comparative Examples 12 to 13.
<< 實施例Example 8~19>8~19>
實施例8~19的製備方法與實施例1類似,其差別在於,實施例8~19的步驟(2)是於該前驅液中加入鈦鹽後,再加入尿素,並於25℃下進行水解反應2小時後,獲得透明溶膠。其中,實施例8~19的尿素濃度(U/Sn)、鈦鹽添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)、退火溫度及退火時間如上表1所示。The preparation method of Examples 8 to 19 is similar to that of Example 1, except that the step (2) of Examples 8 to 19 is to add titanium salt to the precursor solution, then add urea, and conduct hydrolysis at 25°C After 2 hours of reaction, a transparent sol was obtained. Among them, the urea concentration (U/Sn), the addition amount of titanium salt (the molar ratio of titanium isopropanol to tetramethoxide tin), annealing temperature and annealing time of Examples 8-19 are shown in Table 1 above.
<< 實施例Example 20~21>20~21>
實施例20~21的製備方法與實施例15類似,其差別在於,實施例20~21之步驟(5)的退火時間分別為4小時(實施例20)及6小時(實施例21)。The preparation method of Examples 20-21 is similar to that of Example 15, the difference is that the annealing time of step (5) of Examples 20-21 is 4 hours (Example 20) and 6 hours (Example 21), respectively.
<< 比較例Comparative example 4~8>4~8>
比較例4~8的製備方法與實施例1類似,其差別在於,比較例4~8之步驟(2)是於該前驅液中無加入尿素,並於25℃下進行水解反應1小時後,獲得溶膠。其中,比較例4~8的退火溫度及退火時間如上表1所示。The preparation methods of Comparative Examples 4 to 8 are similar to those of Example 1, except that step (2) of Comparative Examples 4 to 8 is that no urea is added to the precursor solution, and the hydrolysis reaction is carried out at 25°C for 1 hour. Obtain the sol. Among them, the annealing temperature and annealing time of Comparative Examples 4 to 8 are as shown in Table 1 above.
<< 比較例Comparative example 9~11>9~11>
比較例9~11的製備方法與實施例9類似,其差別在於,比較例9~11之步驟(2)是於該前驅液中無加入尿素,並於25℃下進行水解反應2小時後,獲得溶膠。其中,比較例9~11的鈦鹽添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)、退火溫度及退火時間如上表1所示。The preparation method of Comparative Examples 9-11 is similar to that of Example 9, the difference is that the step (2) of Comparative Examples 9-11 is that no urea is added to the precursor solution and the hydrolysis reaction is carried out at 25°C for 2 hours. Obtain the sol. Among them, the addition amount of titanium salt (the molar ratio of titanium isopropanol to tetramethoxytin), annealing temperature and annealing time of Comparative Examples 9-11 are as shown in Table 1 above.
<< 縮聚合反應Polycondensation reaction (( 膠化Gelatinization )) 時間、溶膠與凝膠的外觀比較Time, appearance comparison of sol and gel >>
測試方法:依據前述實施例1之步驟(1)至(3)及下表2中所列之各種尿素濃度(U/Sn)條件(尿素與四甲氧基錫的莫耳數比值)製得溶膠與凝膠。接著,觀察不同條件下所製得溶膠與凝膠的外觀,並記錄步驟(3)的縮聚合反應時間(即膠化時間),所得結果整理於下表2中。Test method: prepared according to the steps (1) to (3) of the foregoing Example 1 and the various urea concentration (U/Sn) conditions listed in Table 2 below (the ratio of urea to tetramethoxytin in moles) Sol and gel. Next, observe the appearance of the sol and gel prepared under different conditions, and record the polycondensation reaction time (ie, gel time) in step (3). The results are summarized in Table 2 below.
表2
結果與討論:由表2結果可知,製程中有添加尿素且尿素與四甲氧基錫的莫耳數比值(U/Sn)不高於5所得的溶膠與凝膠,其外觀皆為清澈與透明。然而,製程中未添加尿素所得的溶膠與凝膠,其溶膠外觀雖皆為清澈,但其凝膠外觀卻呈半透明。又,由表2結果可知,製程中雖有添加尿素但尿素與該四甲氧基錫的莫耳數比值高於5所得的溶膠與凝膠,其溶膠外觀為清澈(U/Sn=7)或混濁(U/Sn=10),且其凝膠外觀呈現半透明(U/Sn=7)或白色(U/Sn=10)而非透明。 此外,需再補充說明的是,本發明製程中有添加尿素且U/Sn不高於5的製備方法,加入鈦鹽對膠化時間無明顯影響,其溶膠與凝膠外觀皆為清澈與透明。 由前段說明可知,本發明製程中有添加尿素且U/Sn不高於5的製備方法,其溶膠與凝膠外觀皆為清澈與透明,說明尿素能促進水解反應的分散性(即能均勻水解),進而後續能得到清澈溶膠與透明凝膠。 此外,由表2中的膠化時間尚可以發現,相較於中華民國第I638781號專利案,其需添加乙二醇甲醚作為膠化劑且縮聚合反應時間(膠化時間)為~38小時的方法,本發明使用錫醇鹽、製程中添加尿素且U/Sn不高於5的方法無需額外添加膠化劑且能縮短膠化時間(不高於15小時)。 Results and discussion: From the results in Table 2, it can be seen that the sol and gel obtained by adding urea and the molar ratio (U/Sn) of urea to tetramethoxytin not higher than 5 are clear and clear in appearance. Transparent. However, the sols and gels obtained without adding urea during the manufacturing process, although the appearance of the sols are all clear, the appearance of the gel is translucent. In addition, from the results in Table 2, it can be seen that although urea is added in the process but the molar ratio of urea to tetramethoxytin is higher than 5, the sol and gel obtained have a clear appearance (U/Sn=7) Or it is turbid (U/Sn=10), and its gel appearance is translucent (U/Sn=7) or white (U/Sn=10) rather than transparent. In addition, it needs to be supplemented that there is a preparation method in which urea is added and U/Sn is not higher than 5 in the process of the present invention. The addition of titanium salt has no obvious effect on the gelation time, and the appearance of the sol and gel is clear and transparent. . It can be seen from the previous paragraph that there is a preparation method in the process of the present invention where urea is added and U/Sn is not higher than 5. The appearance of the sol and gel is clear and transparent, indicating that urea can promote the dispersibility of the hydrolysis reaction (that is, it can uniformly hydrolyze ), and then a clear sol and transparent gel can be obtained later. In addition, it can be seen from the gelation time in Table 2 that compared with the Republic of China Patent No. I638781, it needs to add glycol methyl ether as a gelling agent and the polycondensation reaction time (gelling time) is ~38 In the hourly method, the present invention uses tin alkoxide, adds urea in the process and the U/Sn is not higher than 5 without additional gelling agent and can shorten the gelling time (not higher than 15 hours).
<X-<X- 光繞射Light diffraction (X-ray diffraction, XRD)(X-ray diffraction, XRD) 分析analysis >>
分析方法Analytical method
將實施例1~4、13、15、17與比較例1~8所得的粉體產物分別進行X-光繞射分析,所得結果如圖1~3所示。其中,圖1為實施例1~4與比較例1~3的X-光繞射光譜;圖2為比較例4~8的X-光繞射光譜;圖3為實施例1、13、15、17的X-光繞射光譜。The powder products obtained in Examples 1 to 4, 13, 15, and 17 and Comparative Examples 1 to 8 were subjected to X-ray diffraction analysis, and the obtained results are shown in Figures 1 to 3. Among them, Figure 1 is the X-ray diffraction spectra of Examples 1 to 4 and Comparative Examples 1 to 3; Figure 2 is the X-ray diffraction spectra of Comparative Examples 4 to 8; Figure 3 is Examples 1, 13, and 15 , 17 X-ray diffraction spectrum.
結果與討論由圖1與圖2皆可以發現,不論製備過程中是否有添加尿素,退火溫度低於700℃(比較例1~4)所製得的粉體產物皆為ZnO與SnO 2雙相結晶,而退火溫度不低於700℃(實施例1~4與比較例5~8)所製得的粉體產物則會有Zn 2SnO 4結晶產生,且當退火溫度於1000~1200℃(實施例1~2與比較例7~8)時,其所製得的粉體產物主要為Zn 2SnO 4結晶相,根據前述說明證實本發明退火溫度不低於700℃的製備方法確實能製備出具有Zn 2SnO 4結構的鋅錫尖晶石螢光粉體,而退火溫度低於700℃的製備方法所製得的粉體產物則為ZnO/SnO 2粉體,與本發明所製得的粉體產物結構完全不同。 由圖1與圖2亦可以發現,實施例1的粉體呈均質Zn 2SnO 4結晶,而比較例8的粉體尚有偏析微量ZnO,相較於製程中未添加尿素的比較例8,於製程中添加尿素的實施例1具有較佳的均質性。此外,將實施例1及比較例8的結果依據Scherrer方程式計算可以得到Zn 2SnO 4平均晶粒大小分別為87.5及90.1nm,顯示相較於製程中未添加尿素的比較例8,於製程中添加尿素的實施例1具有較細的晶粒度。 由圖3可以發現,於製備過程中添加鈦鹽時,無論鈦鹽的添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)為多少,皆不會產生氧化鈦第二相,其所製得的粉體產物均為Zn 2SnO 4結晶相,說明鈦鹽中Ti 4+離子會取代部份Sn 4+離子而固溶於Zn 2SnO 4主體晶格中。此外,比較尿素濃度(U/Sn)及鈦鹽添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)對Zn 2SnO 4晶粒大小的影響,所得結果整理於下表3中。 根據表3可以發現,當尿素濃度(U/Sn)低於5時,Zn 2SnO 4晶粒大小隨尿素濃度(U/Sn)增加而細化,當尿素濃度(U/Sn)大於5則無明顯差異;此外,依表3結果亦可以發現,當鈦鹽添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)為0.01~0.05,隨著鈦鹽的添加量增加,會再細化Zn 2SnO 4晶粒,說明尿素與四甲氧基錫的莫耳數比值(U/Sn)不高於5可促進均勻水解進而可細化晶粒大小,而鈦鹽的添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)為0.01~0.05亦可再細化Zn 2SnO 4晶粒。 Results and discussion From Figure 1 and Figure 2, it can be found that regardless of whether urea is added during the preparation process, the powder products prepared at annealing temperatures below 700°C (Comparative Examples 1 to 4) are all ZnO and SnO 2 dual phases. Crystallization, and the annealing temperature is not less than 700 ℃ (Examples 1 to 4 and Comparative Examples 5 to 8) produced powder products will have Zn 2 SnO 4 crystals, and when the annealing temperature is 1000 ~ 1200 ℃ ( In Examples 1 to 2 and Comparative Examples 7 to 8), the prepared powder products are mainly Zn 2 SnO 4 crystalline phase. According to the foregoing description, it is confirmed that the preparation method of the present invention with an annealing temperature of not less than 700 ℃ can indeed produce Zinc-tin spinel phosphor powder with Zn 2 SnO 4 structure is produced, and the powder product obtained by the preparation method with annealing temperature lower than 700 ℃ is ZnO/SnO 2 powder, which is similar to the powder prepared by the present invention. The body product structure is completely different. It can also be found from Figure 1 and Figure 2 that the powder of Example 1 shows homogeneous Zn 2 SnO 4 crystals, while the powder of Comparative Example 8 still has a trace amount of ZnO segregated. Compared with Comparative Example 8 where urea is not added in the process, Example 1 in which urea was added in the process had better homogeneity. In addition, the results of Example 1 and Comparative Example 8 are calculated according to the Scherrer equation, and the average grain size of Zn 2 SnO 4 is 87.5 and 90.1 nm, respectively, which shows that compared with Comparative Example 8 where urea is not added in the process, the Example 1 with urea added has a finer grain size. It can be found from Figure 3 that when titanium salt is added during the preparation process, no matter how much the titanium salt is added (the molar ratio of titanium isopropanol to tetramethoxide tin), the second phase of titanium oxide will not be produced. , The prepared powder products are all Zn 2 SnO 4 crystalline phases, indicating that Ti 4+ ions in the titanium salt will replace part of the Sn 4+ ions and dissolve in the Zn 2 SnO 4 host lattice. In addition, compare the effects of urea concentration (U/Sn) and addition amount of titanium salt (the molar ratio of titanium isopropanol to tetramethoxytin) on the grain size of Zn 2 SnO 4 , and the results are summarized in Table 3 below in. According to Table 3, it can be found that when the urea concentration (U/Sn) is lower than 5, the Zn 2 SnO 4 grain size will be refined as the urea concentration (U/Sn) increases. When the urea concentration (U/Sn) is greater than 5, There is no significant difference; in addition, according to the results in Table 3, it can also be found that when the titanium salt addition amount (the molar ratio of titanium isopropanol to tetramethoxide tin) is 0.01 to 0.05, as the addition amount of titanium salt increases, The Zn 2 SnO 4 grains will be refined again, indicating that the molar ratio (U/Sn) of urea to tetramethoxytin is not higher than 5, which can promote uniform hydrolysis and thus refine the grain size. The addition of titanium salt The amount (the molar ratio of titanium isopropanol to tetramethoxytin) of 0.01-0.05 can also refine the Zn 2 SnO 4 grains.
表3
<< 拉曼光譜Raman spectroscopy (Raman spectra)(Raman spectra) 分析analysis >>
分析方法Analytical method
將比較例8、實施例1與15所得的粉體產物分別以拉曼光譜儀進行分析,所得拉曼光譜分別如圖4(比較例8)、圖5(實施例1)與圖6(實施例15)所示。The powder products obtained in Comparative Example 8, Examples 1 and 15 were analyzed by a Raman spectrometer. The Raman spectra obtained are shown in Figure 4 (Comparative Example 8), Figure 5 (Example 1) and Figure 6 (Examples). 15) Shown.
結果與討論由圖4與5可以發現,實施例1與比較例8所製得的粉體產物皆具有Zn 2SnO 4的特徵峰(528 cm -1與668 cm -1),而比較例8的粉體產物尚含有ZnO特徵峰(376 cm -1),說明相較於製程中未添加尿素的比較例8,於製程中添加尿素的實施例1具有較佳的均質性,顯示尿素有助於粉末均質化。由圖5與6亦可以發現,不論製備過程中是否有添加鈦鹽,實施例1與實施例15所製得的粉體產物皆具有Zn 2SnO 4的特徵峰,且無其他偏析相,說明本發明的製備方法確實製備出具有均質Zn 2SnO 4結構的鋅錫尖晶石螢光粉體,與前述<X-光繞射分析>所得到的結果相符。 Results and discussion As can be seen from Figures 4 and 5, the powder products prepared in Example 1 and Comparative Example 8 all have the characteristic peaks of Zn 2 SnO 4 (528 cm -1 and 668 cm -1 ), while Comparative Example 8 The powder product still contains a characteristic peak of ZnO (376 cm -1 ), which shows that compared with Comparative Example 8 where urea is not added in the process, Example 1 where urea is added in the process has better homogeneity, indicating that urea is helpful For powder homogenization. It can also be found from Figures 5 and 6, that regardless of whether titanium salt is added during the preparation process, the powder products prepared in Example 1 and Example 15 all have the characteristic peaks of Zn 2 SnO 4 and no other segregation phases. The preparation method of the present invention does indeed prepare zinc-tin spinel fluors powder with a homogeneous Zn 2 SnO 4 structure, which is consistent with the result obtained by the aforementioned <X-ray diffraction analysis>.
<< 掃描式電子顯微鏡Scanning electron microscope (Scanning Electron Microscope, SEM)(Scanning Electron Microscope, SEM) 分析analysis >>
分析方法Analytical method
將比較例7~8、實施例1~2、8與15所得的粉體產物以掃描式電子顯微鏡進行拍照,所得SEM相片分別如圖7(比較例7)、圖8(實施例2)、圖9(實施例8)、圖10(比較例8)、與圖11(實施例1)、與圖12(實施例15)所示。The powder products obtained in Comparative Examples 7 to 8, and Examples 1 to 2, 8 and 15 were photographed with a scanning electron microscope. The SEM photographs obtained are shown in Figure 7 (Comparative Example 7) and Figure 8 (Example 2), respectively. Figure 9 (Example 8), Figure 10 (Comparative Example 8), Figure 11 (Example 1), and Figure 12 (Example 15).
結果與討論 由圖7~9可以發現,實施例2、8與比較例7所得的粉體產物皆呈粒狀,其中,比較例7(圖7)的平均一次粒徑大小約為31 nm,實施例2(圖8)的平均一次粒徑大小約為26 nm,實施例8(圖9)的平均一次粒徑大小約為22 nm,說明相較於製程中未添加尿素的比較例7,於製程中添加尿素的實施例2、8具有更細小的粒徑,顯示尿素有助於降低粉末的結團及細化粒徑。又,於製程中添加鈦鹽的實施例8具有更細小的粒徑,顯示鈦鹽有助於再細化Zn 2SnO 4粒徑。 由圖10~12可以發現,實施例1、15與比較例8所得的粉體產物亦呈粒狀,相較於圖7~9,增加退火溫度會增加粉體產物的粒徑。相較於製程中未添加尿素的比較例8,於製程中添加尿素的實施例1、15具有較分散更細小的粒徑,且於製程中添加鈦鹽的實施例15具有更細小的粒徑,說明尿素有助於降低粉末的結團及細化粒徑,而製程中再添加鈦鹽亦有助於再細化Zn 2SnO 4粒徑。 Results and Discussion From Figures 7-9, it can be found that the powder products obtained in Examples 2, 8 and Comparative Example 7 are all granular. Among them, the average primary particle size of Comparative Example 7 (Figure 7) is about 31 nm. The average primary particle size of Example 2 (Figure 8) is about 26 nm, and the average primary particle size of Example 8 (Figure 9) is about 22 nm, indicating that compared to Comparative Example 7 where urea is not added in the process, Examples 2 and 8 where urea was added during the manufacturing process had a finer particle size, showing that urea helped reduce powder agglomeration and refine the particle size. In addition, Example 8 where the titanium salt was added during the manufacturing process had a finer particle size, indicating that the titanium salt helped to further refine the Zn 2 SnO 4 particle size. It can be seen from Figs. 10-12 that the powder products obtained in Examples 1, 15 and Comparative Example 8 are also granular. Compared with Figs. 7-9, increasing the annealing temperature will increase the particle size of the powder products. Compared with Comparative Example 8 where urea was not added in the process, Examples 1 and 15 where urea was added in the process had a smaller particle size, and Example 15 where a titanium salt was added in the process had a finer particle size It shows that urea helps to reduce the agglomeration of the powder and refine the particle size, and the addition of titanium salt in the process also helps to refine the Zn 2 SnO 4 particle size.
<< 紫外光Ultraviolet light -- 可見光Visible light (UV-Visible Spectroscopy)(UV-Visible Spectroscopy) 光譜分析Spectral analysis >>
分析方法Analytical method
將比較例8~11、實施例1與實施例13、15、17所得的粉體產物以紫外光-可見光(UV-Vis)光譜儀進行分析,所得的吸收光譜如圖13(比較例8~11)與圖14(實施例1、13、15、17)所示。此外,根據前述的吸收光譜,再依據Tauc演算法即可計算出各個實施例的能隙值(Eg),所得結果整理於下表4中。The powder products obtained in Comparative Examples 8-11, Example 1 and Examples 13, 15, and 17 were analyzed with an ultraviolet-visible light (UV-Vis) spectrometer, and the obtained absorption spectra are shown in Figure 13 (Comparative Examples 8-11 ) And Figure 14 (Examples 1, 13, 15, 17). In addition, according to the aforementioned absorption spectrum, the energy gap (Eg) of each embodiment can be calculated according to the Tauc algorithm. The obtained results are summarized in Table 4 below.
表4
結果與討論由圖13~14可以發現,不論製備過程中是否有添加尿素,未添加鈦鹽的比較例8(圖13)與實施例1(圖14)均於波長400 nm處開始有明顯吸收,於波長310 nm附近有顯著吸收,為Zn 2SnO 4之本質吸收;而添加鈦鹽的比較例9~11(圖13)與實施例13、15、17亦於波長400 nm處開始有明顯吸收,且於波長400~600 nm範圍無有關Ti 3+的特性吸收,表示所含鈦離子主要是Ti 4+電子組態;又,由圖13~14亦可以發現,添加鈦鹽會使吸收邊帶藍移,且於波長310 nm的吸收強度也會明顯增加,說明Ti 4+離子會增加吸收強度。 根據表4可以發現,隨著鈦鹽的添加量增加,能隙會跟著增加,前述能隙增加的原因可能是因晶粒度會隨鈦鹽添加量增加而細化所致,故導致吸收邊帶藍移;又,根據表4可以發現,相較於製程中未添加尿素的比較例8~11,於製程中添加尿素的實施例1、13、15、17能隙也會跟著增加,前述能隙增加的原因可能是因尿素有助於細化粒徑所造成。 Results and discussion It can be found from Figures 13-14 that, regardless of whether urea is added during the preparation process, Comparative Example 8 (Figure 13) and Example 1 (Figure 14) without addition of titanium salt all begin to have significant absorption at a wavelength of 400 nm , There is significant absorption near the wavelength of 310 nm, which is the intrinsic absorption of Zn 2 SnO 4 ; and Comparative Examples 9-11 (Figure 13) with addition of titanium salt and Examples 13, 15, and 17 also have obvious absorption at the wavelength of 400 nm In addition, there is no characteristic absorption of Ti 3+ in the wavelength range of 400~600 nm, indicating that the titanium ions contained are mainly Ti 4+ electronic configuration; in addition, it can also be found from Figures 13-14 that the addition of titanium salt will cause absorption The sidebands are blue-shifted, and the absorption intensity at the wavelength of 310 nm will also increase significantly, indicating that Ti 4+ ions will increase the absorption intensity. According to Table 4, it can be found that as the addition of titanium salt increases, the energy gap will increase. The reason for the increase in the aforementioned energy gap may be that the grain size will be refined as the addition of titanium salt increases, resulting in absorption edge With blue shift; also, according to Table 4, it can be found that compared with Comparative Examples 8-11 where urea is not added in the process, the energy gaps of Examples 1, 13, 15, and 17 where urea is added in the process will also increase. The increase in energy gap may be due to the fact that urea helps to refine the particle size.
<X-<X- 光光電子能譜儀Photoelectron spectrometer (X-ray photoelectron spectroscopy, XPS)(X-ray photoelectron spectroscopy, XPS) 分析analysis >>
分析方法Analytical method
以X-光光電子能譜儀分別分析實施例1與15所得的粉體產物,其O1s的高斯模擬圖則分別如圖15(實施例1)與圖16(實施例15)所示,其中曲線III為經X-光光電子能譜儀量測粉體產物所獲得的曲線、曲線I為經高斯模擬分析所獲得的曲線且為主體晶格的氧離子,曲線II為經高斯模擬分析所獲得的曲線且為氧空缺,而曲線I與曲線II的積分比值(A I/A II)整理於下表5中。當A I/A II較小時,表示粉體產物中的氧空缺較多;而當A I/A II較大時,表示粉體產物中的氧空缺較少。 X-ray photoelectron spectrometer was used to analyze the powder products obtained in Examples 1 and 15, respectively. The Gaussian simulation diagrams of O1s are shown in Figure 15 (Example 1) and Figure 16 (Example 15). The curve III is the curve obtained by measuring the powder product by X-photoelectron spectrometer, curve I is the curve obtained by Gaussian simulation analysis and is the oxygen ion of the main lattice, and curve II is the curve obtained by Gaussian simulation analysis The curve is oxygen vacancy, and the integral ratio (A I /A II ) of curve I and curve II is summarized in Table 5 below. When A I /A II is smaller, it means there are more oxygen vacancies in the powder product; when A I /A II is larger, it means there are fewer oxygen vacancies in the powder product.
此外,再將實施例15經X-光光電子能譜儀分析Ti2p 3/2能階後所得結果如圖17所示。 In addition, the result of Ti2p 3/2 energy level analysis of Example 15 by X-photoelectron spectrometer is shown in FIG. 17.
表5
結果與討論以X-光光電子能譜儀分別分析實施例1與15所得的粉體產物由表5的A I/A II數據可知,製備過程中有添加鈦鹽的實施例15之A I/A II小於未添加活化劑的實施例1,說明Ti 4+會使粉體產物的氧空缺增加。 而由圖17可以發現,製備過程中添加鈦鹽所得的粉體產物,其鈦離子的電子組態主要為Ti 4+,非為Ti 3+,符合前述<紫外光-可見光光譜分析>所得的結果。 Results and discussion The powder products obtained in Examples 1 and 15 were analyzed by X-ray photoelectron spectrometer, respectively. From the A I /A II data in Table 5, it can be seen that there was an A I / A I in Example 15 where titanium salt was added during the preparation process. A II is smaller than that of Example 1 without adding activator, indicating that Ti 4+ will increase the oxygen vacancy of the powder product. It can be found from Fig. 17 that the electronic configuration of the titanium ion of the powder product obtained by adding titanium salt during the preparation process is mainly Ti 4+ , not Ti 3+ , which conforms to the aforementioned <ultraviolet light-visible light spectrum analysis>. result.
<< 螢光光譜儀Fluorescence Spectrometer (Fluorescence spectroscopy)(Fluorescence spectroscopy) 分析analysis >>
分析一:Analysis 1:
分析方法Analytical method
將實施例1、12所得的粉體產物以螢光光譜儀進行分析後,所得激發波峰的相對強度(λ em=550 nm)如圖18所示;將實施例1、2與比較例1所得的粉體產物以螢光光譜儀進行分析後,所得放射波峰的相對強度(λ ex=328 nm)如圖19所示;將實施例1、5~7、比較例12~13與比較例8所得的粉體產物以螢光光譜儀進行分析後,所得放射波峰的相對強度(λ ex=328 nm)如圖20所示。 After analyzing the powder products obtained in Examples 1 and 12 with a fluorescence spectrometer, the relative intensity of the obtained excitation peaks (λ em =550 nm) is shown in Figure 18; comparing Examples 1 and 2 with Comparative Example 1 After the powder product was analyzed by a fluorescence spectrometer, the relative intensity of the emission peak obtained (λ ex =328 nm) is shown in Figure 19; the results obtained from Examples 1, 5 to 7, Comparative Examples 12 to 13 and Comparative Example 8 After the powder product is analyzed by a fluorescence spectrometer, the relative intensity of the emission peak obtained (λ ex =328 nm) is shown in Figure 20.
結果與討論由圖18可知,實施例1、12所得粉體產物於波長328 nm及470 nm處有明顯激發峰,前者歸因於電子在鋅錫尖晶石之能帶間的躍遷,後者推測可能是與主體的晶格缺陷有關,同前述<X-光光電子能譜儀分析>的結果,鋅錫尖晶石晶格中含有定量的氧空缺,故波長470 nm 處的激發峰是來自於能隙間之氧空缺分離能階的吸收所致;而添加鈦鹽的實施例12激發強度高於未添加鈦鹽的實施例1,前述激發強度增加的原因可能是因Ti
4+離子會增進波長328 nm的吸收強度,以及Ti
4+離子會使粉體產物的氧空缺增加所致,符合前述<紫外光-可見光光譜分析>及<X-光光電子能譜儀分析>所得的結果。
由圖19可知,退火溫度於1000~1200℃間(實施例1~2)所製得的粉體產物經波長328 nm的紫外光激發後,除了於390 nm有微弱的放射波峰外,於波長在400~750 nm的範圍間具有顯著放射波且波峰為550 nm,具有藍綠光放射特性,且發光強度會隨著退火溫度增加而增加,表示發光強度可隨著結晶性增加而增加。而退火溫度600℃(比較例1)所製得的粉體產物由於尚未形成鋅錫尖晶石結晶,故其發光強度遠低於實施例1~2所製得的粉體產物,說明相較於退火溫度低於700℃的製備方法所製得的粉體產物,本發明退火溫度不低於700℃的製備方法所製得的粉體產物(鋅錫尖晶石螢光粉體)會具有較高的發光強度。
由圖20可知,相較於製程中未添加尿素的比較例8,於製程中添加尿素且尿素濃度(U/Sn)不高於5的實施例1、5~7具有較高的發光強度,歸因於尿素有助於降低粉末的結團及細化粒徑,同前述<掃描式電子顯微鏡(Scanning Electron Microscope, SEM)分析>的結果;而尿素濃度(U/Sn)高於5的比較例12、13會降低發光強度,可能是因粉末結團及粗化所造成,同前述表2的結果,尿素濃度(U/Sn)高於5的凝膠外觀呈現半透明(U/Sn=7)或白色(U/Sn=10),此可能與膠粒有較高結團有關;說明相較於製程中未添加尿素的製備方法所製得的粉體產物,本發明添加尿素且尿素濃度(U/Sn)不高於5的製備方法所製得的粉體產物(鋅錫尖晶石螢光粉體)會具有較高的發光強度。
Results and discussion It can be seen from Figure 18 that the powder products obtained in Examples 1 and 12 have obvious excitation peaks at wavelengths of 328 nm and 470 nm. The former is attributed to the transition of electrons between the energy bands of zinc-tin spinel, and the latter speculates It may be related to the lattice defects of the host. As with the results of the aforementioned <X-photoelectron spectrometer analysis>, the zinc-tin spinel lattice contains quantitative oxygen vacancies, so the excitation peak at
分析二:Analysis 2:
分析方法Analytical method
分別以螢光光譜儀量測實施例1、13、15、17與實施例20~21所得的螢光粉體於波長為550~555 nm之放射光譜(λ ex=328 nm),所得結果如圖21所示。實施例15所得放射光譜的高斯模擬圖(λ ex=328 nm)如圖22所示。 The emission spectra (λ ex =328 nm) of the phosphor powder obtained in Examples 1, 13, 15, 17 and Examples 20 to 21 were measured with a fluorescence spectrometer, respectively, at a wavelength of 550 to 555 nm (λ ex =328 nm), and the results are shown in the figure 21 shown. The Gaussian simulation diagram (λ ex =328 nm) of the emission spectrum obtained in Example 15 is shown in FIG. 22.
結果與討論由圖21可知,相較於製程中未添加鈦鹽的實施例1,於製程中添加鈦鹽的實施例13、15、17、20~21具有較高的發光強度,除了有弱的近紫外光放射波峰外,於波長在400~800 nm的範圍間具有顯著放射波且波峰為555 nm,具有寬廣的可見光放射特性,且發光強度會隨著退火時間增加而增加(實施例20~21);特別值得一提的是,當鈦鹽的添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)為0.03且退火時間為6小時,其所製得的粉體產物會具有最高的發光強度;說明相較於製程中未添加尿素的製備方法所製得的粉體產物,本發明添加尿素且添加鈦鹽的製備方法所製得的粉體產物(鋅錫尖晶石螢光粉體)會具有較高的發光強度,且增加退火時間會增進發光強度。 由圖22可知,實施例15所得的粉體產物除於波長370 nm有弱放射波峰,於波長555 nm處有明顯放射波峰,且波長為555 nm的波峰分別可分峰於483 nm、564 nm 及672 nm。其中,483 nm處的放射峰可歸因於氧空缺,564 nm處的放射峰可能是因氧空缺與Zn 2+或Sn 4+離子的點缺陷交互作用所致,而672 nm的放射峰推測可能與Sn 4+的填隙缺陷或Zn 2+空缺有關。 Results and discussion It can be seen from Fig. 21 that compared with Example 1 where titanium salt is not added in the process, Examples 13, 15, 17, 20 to 21 where titanium salt is added in the process have higher luminous intensity, except for weak In addition to the near-ultraviolet radiation peak, there is a significant radiation wave in the wavelength range of 400~800 nm and the peak is 555 nm. It has broad visible light radiation characteristics, and the luminous intensity will increase with the increase of annealing time (Example 20 ~21); It is especially worth mentioning that when the addition amount of titanium salt (the molar ratio of titanium isopropanol to tetramethoxide tin) is 0.03 and the annealing time is 6 hours, the resulting powder The product will have the highest luminous intensity; it shows that compared to the powder product prepared by the preparation method without adding urea in the process, the powder product prepared by the preparation method of adding urea and adding titanium salt of the present invention (zinc tin tip The spar phosphor will have a higher luminous intensity, and increasing the annealing time will increase the luminous intensity. It can be seen from Fig. 22 that the powder product obtained in Example 15 has a weak emission peak at a wavelength of 370 nm and an obvious emission peak at a wavelength of 555 nm, and the peaks at a wavelength of 555 nm can be separated at 483 nm and 564 nm. And 672 nm. Among them, the emission peak at 483 nm can be attributed to oxygen vacancies, and the emission peak at 564 nm may be caused by the interaction of oxygen vacancies and point defects of Zn 2+ or Sn 4+ ions, while the emission peak at 672 nm is inferred It may be related to the interstitial defect of Sn 4+ or the vacancy of Zn 2+ .
分析三:Analysis 3:
分析方法Analytical method
分別以螢光光譜儀量測實施例1、9~19所得的粉體產物於波長為550~555 nm之放波射峰的相對強度(λ ex=328 nm)及衰減時間,所得結果如下表6所示。 Measure the relative intensity (λ ex =328 nm) and decay time of the powder products obtained in Examples 1, 9 to 19 at wavelengths of 550 to 555 nm with a fluorescence spectrometer. The results are as follows: Table 6 Shown.
表6
由表6可以發現,於使用相同退火溫度與退火時間的條件下,製備過程中添加鈦鹽可增加所製得之粉體產物(鋅錫尖晶石螢光粉體)的發光強度;特別值得一提的是,於使用相同尿素濃度(U/Sn)的條件下,當鈦鹽的添加量(鈦異丙醇與四甲氧基錫的莫耳數比值)為0.03時,其所製得的粉體產物會具有最高的發光強度;此外,於製備過程中添加鈦鹽可降低所製得之粉體產物(鋅錫尖晶石螢光粉體)的衰減時間,介於4.1~3.2毫秒(ms),具有短餘暉特性。It can be found from Table 6 that under the conditions of the same annealing temperature and annealing time, the addition of titanium salt during the preparation process can increase the luminous intensity of the powder product (zinc-tin spinel phosphor); it is particularly worth mentioning However, under the condition of using the same urea concentration (U/Sn), when the addition amount of titanium salt (the molar ratio of titanium isopropanol to tetramethoxide tin) is 0.03, the powder produced The solid product will have the highest luminous intensity; in addition, the addition of titanium salt during the preparation process can reduce the decay time of the prepared powder product (zinc-tin spinel fluorescent powder), between 4.1~3.2 milliseconds (ms), With short afterglow characteristics.
<CIE<CIE 色度座標分析Chromaticity coordinate analysis (( λλ exex =328 nm)>=328 nm)>
分析方法Analytical method
實施例1、13、15、17、21經波長為328 nm的激發光激發後所得CIE 1931色度座標如圖23所示。其中,圖23的CIE 1931色度座標(analysis of C.I.E chomaticity diagram)是依照國際照明組織(International Commission on Illumination, CIE)所制定的標準三原色與三激值進行運算,將螢光光譜儀所測得的發光光譜轉換成一色度座標(X,Y)值,所得結果如下表7所示,用以辨識本發明的發光色純度與其他顏色可見光的相對關係。The CIE 1931 chromaticity coordinates obtained in Examples 1, 13, 15, 17, and 21 after being excited by excitation light with a wavelength of 328 nm are shown in FIG. 23. Among them, the CIE 1931 chromaticity coordinate (analysis of CIE chomaticity diagram) in Figure 23 is calculated in accordance with the standard three primary colors and tristimulus values established by the International Commission on Illumination (CIE), and the fluorescence spectrometer measured The luminescence spectrum is converted into a chromaticity coordinate (X, Y) value, and the results are shown in Table 7 below, which are used to identify the relative relationship between the luminous color purity of the present invention and other colors of visible light.
表7
結果與討論由圖23及表7可以發現,實施例1、13、15、17與21的CIE色度坐標值皆於具有近白光放射特性的CIE色度座標值(X=0.321~0.382, Y=0.323~0.373)範圍內。因此,由前述說明可知,不論鈦鹽的添加量為何,本發明製備方法皆可製得具有近白光放射特性的粉體產物(鋅錫尖晶石螢光粉體),而添加鈦鹽可增加發光強度並增進白光的演色性。 特別值得一提的是,鈦鹽的添加量為0.03的實施例15與21所製得的鋅錫尖晶石螢光粉體(Zn 2Sn 1–xTi xO 4,x=0.03)具有更接近白光的演色特性。 Results and discussion From Fig. 23 and Table 7, it can be found that the CIE chromaticity coordinate values of Examples 1, 13, 15, 17 and 21 are all within the CIE chromaticity coordinate values with near-white light emission characteristics (X=0.321~0.382, Y =0.323~0.373). Therefore, it can be seen from the foregoing description that regardless of the amount of titanium salt added, the preparation method of the present invention can produce a powder product with near-white light emission characteristics (zinc tin spinel phosphor powder), and the addition of titanium salt can increase the luminous intensity And improve the color rendering of white light. It is particularly worth mentioning that the zinc-tin spinel fluorite powders (Zn 2 Sn 1-x Ti x O 4 , x=0.03) prepared in Examples 15 and 21 with a titanium salt addition amount of 0.03 are closer to The color rendering characteristics of white light.
綜上所述,由於本發明製備方法是以該錫醇鹽作為錫源且製程中有添加特定量作為水解助劑的尿素(尿素與錫醇鹽的莫耳數比值不高於5),因而能促進水解反應而大幅改善溶膠的分散性與均質性,使得本發明製備方法無需添加乙二醇甲醚作為膠化劑且能夠促進該縮聚合反應的進行而縮短膠化時間,並所製得的鋅錫尖晶石螢光粉體結團的機會更低、平均粒徑更小,能增加鋅錫尖晶石螢光粉體近白光發光強度,且本發明製備方法中有添加特定量作為活化劑的鈦鹽,能再細化鋅錫尖晶石螢光粉體的粒徑,可增進其發光強度,進而能增加鋅錫尖晶石螢光粉體的近白光演色性,故確實能達成本發明的目的。In summary, since the preparation method of the present invention uses the tin alkoxide as the source of tin and a specific amount of urea is added as a hydrolysis aid in the process (the molar ratio of urea to tin alkoxide is not higher than 5), It can promote the hydrolysis reaction and greatly improve the dispersibility and homogeneity of the sol, so that the preparation method of the present invention does not need to add ethylene glycol methyl ether as a gelling agent and can promote the progress of the condensation polymerization reaction to shorten the gelation time. The zinc-tin spinel fluors powder has a lower chance of agglomeration and a smaller average particle size, which can increase the near-white luminescence intensity of the zinc-tin spinel fluors powder, and the preparation method of the present invention adds a specific amount of titanium as an activator Salt can further refine the particle size of the zinc tin spinel phosphor powder, increase its luminous intensity, and further increase the near-white color rendering of the zinc tin spinel phosphor powder, so it can indeed achieve the purpose of the invention.
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to Within the scope of the patent for the present invention.
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是X-光繞射圖,說明實施例1~4與比較例1~3的X-光繞射光譜; 圖2是X-光繞射圖,說明比較例4~8的產物的X-光繞射光譜; 圖3是X-光繞射圖,說明實施例1、13、15、17的X-光繞射光譜; 圖4是一拉曼光譜圖,說明比較例8的拉曼光譜; 圖5是一拉曼光譜圖,說明實施例1的拉曼光譜; 圖6是一拉曼光譜圖,說明實施例15的拉曼光譜; 圖7~12分別為一SEM相片,分別說明比較例7(圖7)、實施例2(圖8)、實施例8(圖9)、比較例8(圖10)、實施例1(圖11)與實施例15(圖12)的外觀; 圖13~14分別為一吸收光譜圖,說明比較例8~11(圖13)與實施例1、13、15及17(圖14)的吸收光譜; 圖15~16分別為一高斯模擬(Gaussian band deconvolution)圖,分別說明實施例1(圖15)與實施例15(圖16)之X-光光電子能譜的高斯曲線; 圖17為一曲線圖,說明實施例15經X-光光電子能譜儀分析Ti2p 3/2能階的結果; 圖18是一曲線圖,說明與實施例1、12的激發光譜(λ em=550 nm); 圖19是一曲線圖,說明實施例1、2與比較例1的放射光譜(λ ex=328 nm); 圖20是一曲線圖,說明實施例1、5~7、比較例12~13與比較例8的放射光譜(λ ex=328 nm); 圖21是一曲線圖,說明實施例1、13、15、17、20~21的放射光譜(λ ex=328 nm); 圖22是一曲線圖,說明實施例15所得放射光譜的高斯模擬圖(λ ex=328 nm);及 圖23是一CIE 1931色度圖,分別說明實施例1、13、15、17、21經波長為328 nm的激發光激發後所得色度座標。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is an X-ray diffraction diagram illustrating the X-rays of Examples 1 to 4 and Comparative Examples 1 to 3 Diffraction spectrum; Figure 2 is an X-ray diffraction diagram, illustrating the X-ray diffraction spectra of the products of Comparative Examples 4 to 8; Figure 3 is an X-ray diffraction diagram, illustrating Examples 1, 13, 15, and 17. Figure 4 is a Raman spectrum diagram illustrating the Raman spectrum of Comparative Example 8; Figure 5 is a Raman spectrum diagram illustrating the Raman spectrum of Example 1; Figure 6 is a Raman spectrum diagram Spectrogram, illustrating the Raman spectrum of Example 15; Figures 7-12 are SEM photographs respectively illustrating Comparative Example 7 (Figure 7), Example 2 (Figure 8), Example 8 (Figure 9), and Comparative Example 8 (Figure 10), the appearance of Example 1 (Figure 11) and Example 15 (Figure 12); Figures 13 to 14 are absorption spectra, respectively, illustrating Comparative Examples 8 to 11 (Figure 13) and Example 1. The absorption spectra of 13, 15 and 17 (Figure 14); Figures 15 to 16 are respectively a Gaussian band deconvolution diagram, respectively illustrating the X-ray of Example 1 (Figure 15) and Example 15 (Figure 16) The Gaussian curve of the photoelectron spectrum; Fig. 17 is a graph showing the results of the Ti2p 3/2 energy level analysis of Example 15 by an X-photoelectron spectrometer; Fig. 18 is a graph showing the same as those of Examples 1, 12. Excitation spectrum (λ em =550 nm); Figure 19 is a graph illustrating the emission spectra of Examples 1, 2 and Comparative Example 1 (λ ex =328 nm); Figure 20 is a graph illustrating Example 1 , 5~7, the emission spectra of Comparative Examples 12-13 and Comparative Example 8 (λ ex =328 nm); Figure 21 is a graph illustrating the emission spectra of Examples 1, 13, 15, 17, 20-21 ( λ ex =328 nm); Figure 22 is a graph illustrating the Gaussian simulation diagram of the emission spectrum obtained in Example 15 (λ ex =328 nm); and Figure 23 is a CIE 1931 chromaticity diagram illustrating Example 1, respectively The chromaticity coordinates of 13, 15, 17, 21 are excited by excitation light with a wavelength of 328 nm.
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| TW202100723A TW202100723A (en) | 2021-01-01 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW445278B (en) * | 1995-06-22 | 2001-07-11 | Itri Ltd | Fire retardant products |
| TW201914963A (en) * | 2017-09-15 | 2019-04-16 | 國立虎尾科技大學 | Method for preparing zinc stannate spinel fluorescent powder |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW445278B (en) * | 1995-06-22 | 2001-07-11 | Itri Ltd | Fire retardant products |
| TW201914963A (en) * | 2017-09-15 | 2019-04-16 | 國立虎尾科技大學 | Method for preparing zinc stannate spinel fluorescent powder |
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