TWI704260B - Cloth used for clothing - Google Patents
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- TWI704260B TWI704260B TW108145583A TW108145583A TWI704260B TW I704260 B TWI704260 B TW I704260B TW 108145583 A TW108145583 A TW 108145583A TW 108145583 A TW108145583 A TW 108145583A TW I704260 B TWI704260 B TW I704260B
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- 239000004744 fabric Substances 0.000 title claims abstract description 118
- 238000002844 melting Methods 0.000 claims abstract description 83
- 239000000835 fiber Substances 0.000 claims abstract description 71
- 229920000728 polyester Polymers 0.000 claims abstract description 19
- 229920001778 nylon Polymers 0.000 claims abstract description 14
- 238000009941 weaving Methods 0.000 claims abstract description 6
- 230000035699 permeability Effects 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 16
- 238000012360 testing method Methods 0.000 claims description 16
- 238000010998 test method Methods 0.000 claims description 11
- 230000014759 maintenance of location Effects 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 4
- 238000010561 standard procedure Methods 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 abstract 1
- 230000008018 melting Effects 0.000 description 29
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 235000011037 adipic acid Nutrition 0.000 description 7
- 239000001361 adipic acid Substances 0.000 description 7
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 6
- 238000009940 knitting Methods 0.000 description 5
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexamethylene diamine Natural products NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 239000012815 thermoplastic material Substances 0.000 description 3
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 2
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- -1 ethoxylated 2-methyl-1,3-propanediol (Ethoxylated 2-methyl-1,3-propanediol Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- ZWPWUVNMFVVHHE-UHFFFAOYSA-N terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1.OC(=O)C1=CC=C(C(O)=O)C=C1 ZWPWUVNMFVVHHE-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本揭示內容是關於一種布料，特別是關於一種含有低熔點纖維的用於衣物的布料。 The present disclosure relates to a cloth, particularly to a cloth containing low-melting fiber for clothing.
自低熔點纖維問世以來，其已被應用在各種織物及衣物上。透過不斷發展生產技術及設備，能夠改善各種織物及衣物的性能，且能夠逐步解決環境問題。因此，需要進一步拓展低熔點纖維的應用性以符合各種產品所需。 Since the advent of low-melting fiber, it has been applied to various fabrics and clothing. Through continuous development of production technology and equipment, the performance of various fabrics and clothing can be improved, and environmental problems can be gradually solved. Therefore, it is necessary to further expand the applicability of low melting point fibers to meet the needs of various products.
本揭示內容提供一種用於衣物的布料，包括：第一織物，其是由多條低熔點纖維與多條常規紗線編織後經熱處理而形成，以第一織物的總重量計，低熔點纖維佔10wt%至55wt%，其中低熔點纖維是低熔點聚酯纖維或低熔點耐隆纖維，且低熔點纖維的基底材料與常規紗線的基底材料相同。 The present disclosure provides a cloth for clothing, including: a first fabric, which is formed by weaving a plurality of low-melting fibers and a plurality of conventional yarns and then undergoing heat treatment. Based on the total weight of the first fabric, the low-melting fiber It accounts for 10wt% to 55wt%, wherein the low-melting fiber is a low-melting polyester fiber or a low-melting nylon fiber, and the base material of the low-melting fiber is the same as that of a conventional yarn.
在一些實施方式中，依CNS 5612織物透氣度試驗法，在壓力為125Pa下，對面積為38cm2的布料進行透氣性測試，布料的透氣性低於36cm3/cm2/s。 In some embodiments, according to the CNS 5612 fabric air permeability test method, the air permeability test is performed on a fabric with an area of 38 cm 2 under a pressure of 125 Pa, and the air permeability of the fabric is lower than 36 cm 3 /cm 2 /s.
在一些實施方式中，布料的透氣性低於24cm3/cm2/s。 In some embodiments, the air permeability of the fabric is less than 24 cm 3 /cm 2 /s.
在一些實施方式中，依CNS 5612織物透氣度試驗法，在壓力為100Pa下，對面積為20cm2的布料進行透氣性測試，布料的透氣性低於25cm3/cm2/s。 In some embodiments, according to the CNS 5612 fabric air permeability test method, the air permeability test is performed on a fabric with an area of 20 cm 2 under a pressure of 100 Pa, and the air permeability of the fabric is less than 25 cm 3 /cm 2 /s.
在一些實施方式中，布料的透氣性低於13cm3/cm2/s。 In some embodiments, the air permeability of the fabric is less than 13 cm 3 /cm 2 /s.
在一些實施方式中，依ASTM D1518-1985織物熱傳導試驗法，對布料進行特性保暖值(clothing insulation,CLO)測試，布料的特性保暖值高於0.1。 In some embodiments, according to the ASTM D1518-1985 fabric thermal conductivity test method, the cloth is subjected to a clothing insulation (CLO) test, and the cloth has a characteristic heat preservation value higher than 0.1.
在一些實施方式中，布料的特性保暖值高於0.4。 In some embodiments, the characteristic warmth retention value of the cloth is higher than 0.4.
在一些實施方式中，依CNS 13752標準方法，對布料進行柔軟度測試，布料的柔軟度小於4cm。 In some embodiments, the fabric is tested for softness according to the CNS 13752 standard method, and the softness of the fabric is less than 4 cm.
在一些實施方式中，布料的柔軟度小於3cm。 In some embodiments, the softness of the cloth is less than 3 cm.
在一些實施方式中，用於衣物的布料更包括第二織物，第一織物設置於第二織物上，且第二織物的基底材料與低熔點纖維的基底材料相同。 In some embodiments, the cloth for clothing further includes a second fabric, the first fabric is disposed on the second fabric, and the base material of the second fabric is the same as the base material of the low-melting fiber.
應該理解的是，前述的一般性描述和下列具體說明僅僅是示例性和解釋性的，並旨在提供所要求的本發明的進一步說明。 It should be understood that the foregoing general description and the following specific description are merely exemplary and explanatory, and are intended to provide further description of the claimed invention.
112‧‧‧第一織物 112‧‧‧First fabric
114A‧‧‧常規紗線 114A‧‧‧Conventional yarn
114B‧‧‧常規紗線 114B‧‧‧Conventional yarn
116‧‧‧低熔點纖維 116‧‧‧Low melting point fiber
118‧‧‧熱塑性材料 118‧‧‧Thermoplastic material
P‧‧‧交織點 P‧‧‧Interleaving point
本揭示內容上述和其他態樣、特徵及其他優點參照說明書內容並配合附加圖式得到更清楚的瞭解，其中： The above and other aspects, features, and other advantages of the present disclosure can be understood more clearly by referring to the contents of the specification and in conjunction with the attached drawings. Among them:
第1圖繪示根據本揭示內容各種實施方式的對第一織物進行熱處理前的平面示意圖。 Figure 1 is a schematic plan view of the first fabric before heat treatment according to various embodiments of the present disclosure.
第2圖繪示根據本揭示內容各種實施方式的對第一織物進行熱處理後的平面示意圖。 Figure 2 shows a schematic plan view of the first fabric after heat treatment according to various embodiments of the present disclosure.
為了使本揭示內容之敘述更加詳盡與完備，可參照所附之圖式及以下所述各種實施例，圖式中相同之號碼代表相同或相似之元件。 In order to make the description of the present disclosure more detailed and complete, please refer to the attached drawings and various embodiments described below. The same numbers in the drawings represent the same or similar elements.
以下將以圖式揭露本發明之複數個實施方式，為明確說明起見，許多實務上的細節將在以下敘述中一併說明。然而，應瞭解到，這些實務上的細節不應用以限制本發明。也就是說，在本發明部分實施方式中，這些實務上的細節是非必要的。此外，為簡化圖式起見，一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。 Hereinafter, a plurality of embodiments of the present invention will be disclosed in the form of drawings. For clear description, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these practical details are unnecessary. In addition, in order to simplify the drawings, some conventionally used structures and elements will be shown in a simple schematic manner in the drawings.
在本文中，由「一數值至另一數值」表示的範圍，是一種避免在說明書中一一列舉該範圍中的所有數值的概要性表示方式。因此，某一特定數值範圍的記載，涵蓋該數值範圍內的任意數值以及由該數值範圍內的任意數值界定出的較小數值範圍，如同在說明書中明文寫出該任意數值和該較小數值範圍一樣。 In this article, the range represented by "a value to another value" is a general way to avoid listing all the values in the range one by one in the specification. Therefore, the record of a specific numerical range covers any numerical value in the numerical range and the smaller numerical range defined by any numerical value in the numerical range, as if the arbitrary numerical value and the smaller numerical value are clearly written in the specification The scope is the same.
雖然下文中利用一系列的操作或步驟來說明在 此揭露之方法，但是這些操作或步驟所示的順序不應被解釋為本發明的限制。例如，某些操作或步驟可以按不同順序進行及/或與其它步驟同時進行。此外，並非必須執行所有繪示的操作、步驟及/或特徵才能實現本發明的實施方式。此外，在此所述的每一個操作或步驟可以包含數個子步驟或動作。 Although a series of operations or steps are used below to illustrate The method disclosed in this disclosure, but the sequence of these operations or steps should not be construed as a limitation of the present invention. For example, certain operations or steps may be performed in a different order and/or simultaneously with other steps. In addition, it is not necessary to perform all the illustrated operations, steps and/or features to realize the embodiments of the present invention. In addition, each operation or step described herein may include several sub-steps or actions.
本揭示內容提供一種用於衣物的布料，包括：第一織物，其是由多條低熔點纖維與多條常規紗線編織後經熱處理而形成。在此，所述的「低熔點」指的是：在經過熱處理後會熔融的材料。低熔點纖維的熔點會低於常規紗線的熔點。以第一織物的總重量計，低熔點纖維佔10wt%至55wt%，其中低熔點纖維是低熔點聚酯纖維或低熔點耐隆纖維，且低熔點纖維的基底材料與常規紗線的基底材料相同。具體來說，當低熔點纖維是低熔點聚酯纖維，常規紗線是聚酯纖維。當低熔點纖維是低熔點耐隆纖維，常規紗線是耐隆纖維。 The present disclosure provides a cloth for clothing, including: a first fabric, which is formed by knitting a plurality of low-melting fibers and a plurality of conventional yarns and then undergoing heat treatment. Here, the "low melting point" refers to materials that will melt after heat treatment. The melting point of low-melting fiber will be lower than that of conventional yarn. Based on the total weight of the first fabric, the low-melting fiber accounts for 10wt% to 55wt%, wherein the low-melting fiber is a low-melting polyester fiber or a low-melting nylon fiber, and the base material of the low-melting fiber is the base material of the conventional yarn the same. Specifically, when the low melting point fiber is a low melting point polyester fiber, the conventional yarn is a polyester fiber. When the low melting point fiber is a low melting point Nylon fiber, the conventional yarn is a Nylon fiber.
本揭示內容的布料可用於製作各式防風保暖外套，例如：車用防風保暖外套及爬山用防風保暖外套。根據生產者的需求，可輕易調整低熔點纖維含量來調整布料特性。舉例來說，以第一織物的總重量計，低熔點纖維的含量例如是10wt%、15wt%、20wt%、25wt%、30wt%、35wt%、40wt%、45wt%、50wt%或55wt%。調整低熔點纖維的含量，可調整布料的透氣性。當低熔點纖維的含量越高，可提高布料的特性保暖值，且維持柔軟度。 The fabric of the present disclosure can be used to make various windproof and warm jackets, such as windproof and warm jackets for cars and windproof and warm jackets for climbing. According to the needs of the producer, the content of low-melting fiber can be easily adjusted to adjust the fabric characteristics. For example, based on the total weight of the first fabric, the content of the low-melting fiber is, for example, 10wt%, 15wt%, 20wt%, 25wt%, 30wt%, 35wt%, 40wt%, 45wt%, 50wt% or 55wt%. Adjust the content of low-melting fiber to adjust the air permeability of the fabric. The higher the content of low-melting fiber, the higher the warmth retention value of the fabric and the maintenance of softness.
在一些實施方式，低熔點纖維是低熔點聚酯纖維，其包括聚酯，聚酯係由對苯二甲酸(Terephthalic acid)、乙二醇(Ethylene glycol；EG)、至少一二酸及至少一二醇共聚合而成，其中至少一二酸係選自由己二酸(Adipic acid；AA)及1,4-環己烷二羧酸(1,4-Cyclohexanedicarboxylic acid；1,4-CHDA)所組成的群組，至少一二醇係選自由乙氧化-2-甲基-1,3-丙二醇(Ethoxylated 2-methyl-1,3-propanediol；EOMPO)、2-甲基-1,3-丙二醇(2-methyl-1,3-propanediol；MPO)及己二醇(Hexanediol；HDO)所組成的群組。在一些實施方式中，至少一二酸及至少一二醇共為25~45莫耳份，對苯二甲酸及乙二醇共為55~75莫耳份。舉例來說，至少一二酸包括AA，至少一二醇包括EOMPO及HDO。AA例如是15莫耳份。EOMPO例如是7.5莫耳份。HDO例如是7.5莫耳份。 In some embodiments, the low-melting fiber is a low-melting polyester fiber, which includes polyester, and the polyester is composed of terephthalic acid (Terephthalic acid), ethylene glycol (EG), at least diacid and at least one Copolymerization of diols, of which at least one diacid is selected from adipic acid (AA) and 1,4-Cyclohexanedicarboxylic acid (1,4-Cyclohexanedicarboxylic acid; 1,4-CHDA) At least one glycol is selected from the group consisting of ethoxylated 2-methyl-1,3-propanediol (Ethoxylated 2-methyl-1,3-propanediol; EOMPO), 2-methyl-1,3-propanediol (2-methyl-1,3-propanediol; MPO) and Hexanediol (Hexanediol; HDO). In some embodiments, the total amount of at least diacid and at least one diol is 25-45 mol parts, and the total amount of terephthalic acid and ethylene glycol is 55-75 mol parts. For example, at least one diacid includes AA, and at least one diol includes EOMPO and HDO. AA is, for example, 15 mole parts. EOMPO is, for example, 7.5 mole parts. HDO is, for example, 7.5 mole parts.
在一些實施方式中，低熔點纖維是低熔點耐隆纖維，其包括衍生自己內醯胺的重複單元、衍生自己二胺的重複單元、衍生自己二酸的重複單元、衍生自癸二酸的重複單元以及衍生自含苯環二酸的重複單元。衍生自己內醯胺的重複單元的含量為45莫耳份至55莫耳份。衍生自己二胺的重複單元的含量為45莫耳份至55莫耳份。衍生自己二酸的重複單元的含量為15莫耳份至30莫耳份。衍生自癸二酸的重複單元的含量為15莫耳份至25莫耳份。衍生自含苯環二酸的重複單元的含量為2莫耳份至15莫耳份。衍生自含苯環二酸的重複單元包括衍生自對苯二甲酸的重複單元或衍生 自間苯二甲酸的重複單元。在一些實施方式中，低熔點耐隆纖維包括50莫耳份的己內醯胺、25莫耳份己二酸及己二胺的共聚物、20莫耳份的癸二酸及己二胺的共聚物、5莫耳份的對苯二甲酸及己二胺的共聚物及500ppm的次磷酸鈉。 In some embodiments, the low-melting fiber is a low-melting nylon fiber, which includes a repeating unit derived from caprolactam, a repeating unit derived from a diamine, a repeating unit derived from adipic acid, and a repeating unit derived from sebacic acid. Units and repeating units derived from benzene cyclic diacid. The content of the repeating unit derived from internal amide is 45 mol parts to 55 mol parts. The content of the repeating unit derived from the own diamine is 45 mol parts to 55 mol parts. The content of the repeating unit derived from adipic acid is 15 mol parts to 30 mol parts. The content of the repeating unit derived from sebacic acid is 15 mol parts to 25 mol parts. The content of the repeating unit derived from the benzene cyclic diacid-containing acid is 2 mol parts to 15 mol parts. Repeating units derived from benzene cyclic diacid include repeating units derived from terephthalic acid or derived Repeating unit from isophthalic acid. In some embodiments, the low melting point Nylon fiber includes 50 mol parts of caprolactam, 25 mol parts of adipic acid and hexamethylene diamine copolymer, 20 mol parts of sebacic acid and hexamethylene diamine Copolymer, copolymer of terephthalic acid and hexamethylene diamine at 5 mole parts, and sodium hypophosphite at 500 ppm.
本揭示內容透過編織結構設計及配紗，將低熔點纖維編織於第一織物內，再經由熱處理，促使低熔點纖維熔融而將纖維黏合，以提升第一織物的阻氣性，達到保暖效果，從而利於使布料輕量化，並可避免微纖維脫落所造成的環境汙染。並且，由於低熔點纖維的基底材料與常規紗線的基底材料相同，有利於回收布料，達成減少浪費及環境友善的功效。 In the present disclosure, low-melting-point fibers are woven into the first fabric through a weaving structure design and yarn matching, and then through heat treatment, the low-melting-point fibers are melted to bond the fibers, so as to improve the gas barrier properties of the first fabric and achieve a warmth retention effect. Thereby it is beneficial to make the cloth lighter and avoid environmental pollution caused by the shedding of microfibers. In addition, since the base material of the low-melting fiber is the same as the base material of conventional yarns, it is beneficial to recycle the fabric and achieve the effect of reducing waste and being environmentally friendly.
在一些實施方式中，依CNS 5612織物透氣度試驗法，在壓力為125Pa下，對面積為38cm2的布料進行透氣性測試，布料的透氣性低於36cm3/cm2/s。在一些實施方式中，布料的透氣性更可低於24cm3/cm2/s。在另一些實施方式中，依CNS 5612織物透氣度試驗法，在壓力為100Pa下，對面積為20cm2的布料進行透氣性測試，布料的透氣性低於25cm3/cm2/s。在一些實施方式中，布料的透氣性更可低於13cm3/cm2/s。 In some embodiments, according to the CNS 5612 fabric air permeability test method, the air permeability test is performed on a fabric with an area of 38 cm 2 under a pressure of 125 Pa, and the air permeability of the fabric is lower than 36 cm 3 /cm 2 /s. In some embodiments, the air permeability of the fabric may be lower than 24 cm 3 /cm 2 /s. In other embodiments, according to the CNS 5612 fabric air permeability test method, the air permeability test is performed on a fabric with an area of 20 cm 2 under a pressure of 100 Pa, and the air permeability of the fabric is less than 25 cm 3 /cm 2 /s. In some embodiments, the air permeability of the fabric may be lower than 13 cm 3 /cm 2 /s.
在一些實施方式中，依ASTM D1518-1985織物熱傳導試驗法，對布料進行特性保暖值(clothing insulation,CLO)測試，布料的特性保暖值高於0.1。在一些實施方式中，布料的特性保暖值更可高於0.4。 In some embodiments, according to the ASTM D1518-1985 fabric thermal conductivity test method, the cloth is subjected to a clothing insulation (CLO) test, and the cloth has a characteristic heat preservation value higher than 0.1. In some embodiments, the characteristic warmth retention value of the cloth may be higher than 0.4.
在一些實施方式中，依CNS 13752標準方法， 對布料進行柔軟度測試，布料的柔軟度小於4cm。在一些實施方式中，布料的柔軟度更可小於3cm。 In some embodiments, according to the CNS 13752 standard method, The softness test of the fabric, the softness of the fabric is less than 4cm. In some embodiments, the softness of the cloth may be less than 3 cm.
在一些實施方式中，用於衣物的布料更包括第二織物，第一織物設置於第二織物上。換句話說，布料是雙層織物。第二織物的基底材料與第一織物中的低熔點纖維的基底材料相同。換句話說，當低熔點纖維是低熔點聚酯纖維，第二織物是聚酯纖物；當低熔點纖維是低熔點耐隆纖維，第二織物是耐隆纖物。基底材料相同有利於回收布料、減少浪費及環境友善。 In some embodiments, the cloth used for clothing further includes a second fabric, and the first fabric is disposed on the second fabric. In other words, the cloth is a double-layer fabric. The base material of the second fabric is the same as the base material of the low-melting fiber in the first fabric. In other words, when the low-melting fiber is a low-melting polyester fiber, the second fabric is a polyester fiber; when the low-melting fiber is a low-melting nylon fiber, the second fabric is a nylon fiber. The same base material is conducive to recycling fabrics, reducing waste and being environmentally friendly.
在一些實施方式中，低熔點聚酯纖維的熔融溫度介於160℃至180℃之間，且熔融溫度例如是165℃、170℃或175℃。在一些實施方式中，低熔點聚酯纖維的起始熔點介於140℃至150℃之間，且起始熔點例如是145℃。在一些實施方式中，低熔點耐隆纖維的熔融溫度介於120℃至150℃之間，且熔融溫度例如是125℃、130℃、135℃、140℃或145℃。在一些實施方式中，低熔點耐隆纖維的起始熔點介於95℃至105℃之間，且起始熔點例如是100℃。在一些實施方式中，低熔點纖維為單組份纖維。在一些實施方式中，低熔點纖維為異質纖維所組成的芯鞘型纖維。 In some embodiments, the melting temperature of the low-melting polyester fiber is between 160°C and 180°C, and the melting temperature is, for example, 165°C, 170°C, or 175°C. In some embodiments, the starting melting point of the low-melting polyester fiber is between 140°C and 150°C, and the starting melting point is, for example, 145°C. In some embodiments, the melting temperature of the low melting point nylon fiber is between 120°C and 150°C, and the melting temperature is, for example, 125°C, 130°C, 135°C, 140°C, or 145°C. In some embodiments, the starting melting point of the low melting point nylon fiber is between 95°C and 105°C, and the starting melting point is, for example, 100°C. In some embodiments, the low melting point fiber is a single component fiber. In some embodiments, the low melting point fiber is a core-sheath type fiber composed of heterogeneous fibers.
在一些實施方式中，第一織物的編織方法例如是圓編、經編或橫編。接下來，請參照第1圖及第2圖。第1圖繪示根據本揭示內容各種實施方式的對第一織物進行熱處理前的平面示意圖。第2圖繪示根據本揭示內容各種實施方式的對第一織物進行熱處理後的平面示意圖。 In some embodiments, the knitting method of the first fabric is, for example, circular knitting, warp knitting or flat knitting. Next, please refer to Figure 1 and Figure 2. Figure 1 is a schematic plan view of the first fabric before heat treatment according to various embodiments of the present disclosure. Figure 2 shows a schematic plan view of the first fabric after heat treatment according to various embodiments of the present disclosure.
請參照第1圖，可將多條常規紗線114A、114B與多條低熔點纖維116共同編織成第一織物112。在一些實施方式中，低熔點纖維116的熔點會低於常規紗線114A及114B的熔點。第一織物112上具有多條常規紗線114A及114B而形成多個交織點P。接下來，請參照第2圖，藉由熱處理使低熔點纖維116熔融，此時，熔融狀態的低熔點纖維116會沿著常規紗線114A及114B的編織路徑移動，並漸漸包覆常規紗線114A及114B。同時，使常規紗線114A、114B維持固態相。接著，將熔融狀態的低熔點纖維116降溫並使其固化後，使其成為如第2圖所繪的熱塑性材料118，以與常規紗線114A及114B黏合。本揭示內容的常規紗線114A及114B與低熔點纖維116的編織方法不限於此。
Please refer to FIG. 1, a plurality of
在一些實施方式中，定型方法例如是蒸氣定型或是熱風定型。具體來說，當低熔點纖維是低熔點聚酯纖維時，定型方法例如是熱風定型；當低熔點纖維是低熔點耐隆纖維時，定型方法例如是蒸氣定型。在一些實施方式中，低熔點聚酯纖維的定型溫度介於170℃至190℃之間，定型時間介於30秒至50秒之間。定型溫度例如是175℃、180℃或185℃。定型時間例如是35秒、40秒或45秒。在另一些實施方式中，低熔點耐隆纖維的定型溫度介於120℃至130℃之間，定型時間介於50秒至70秒之間。定型溫度例如是125℃。定型時間例如是55秒、60秒或65秒。 In some embodiments, the setting method is, for example, steam setting or hot air setting. Specifically, when the low-melting fiber is a low-melting polyester fiber, the setting method is, for example, hot-air setting; when the low-melting fiber is a low-melting nylon fiber, the setting method is, for example, steam setting. In some embodiments, the setting temperature of the low-melting polyester fiber is between 170° C. and 190° C., and the setting time is between 30 seconds and 50 seconds. The setting temperature is, for example, 175°C, 180°C, or 185°C. The setting time is, for example, 35 seconds, 40 seconds, or 45 seconds. In other embodiments, the setting temperature of the low melting point nylon fiber is between 120° C. and 130° C., and the setting time is between 50 seconds and 70 seconds. The setting temperature is 125°C, for example. The setting time is, for example, 55 seconds, 60 seconds, or 65 seconds.
本揭示內容的方法藉由低熔點纖維在加熱時會軟化、熱熔的特性，可將纖維緊密黏合。相較於傳統上以貼 合方式生產布料的方法，本揭示內容的方法步驟簡易，且無須利用藥劑，而更加環保。 The method of the present disclosure can tightly bond the fibers by using the low melting point fibers to soften and melt when heated. Compared with the traditional post In the method of producing cloth in a suitable manner, the method of the present disclosure has simple steps, does not require the use of medicine, and is more environmentally friendly.
下文將參照實驗例，更具體地描述本發明的特徵。雖然描述了以下實施例，但是在不逾越本發明範疇之情況下，可適當地改變所用材料、其量及比率、處理細節以及處理流程等等。因此，不應由下文所述之實施例對本發明作出限制性地解釋。 Hereinafter, the features of the present invention will be described in more detail with reference to experimental examples. Although the following embodiments are described, the materials used, their amounts and ratios, processing details, processing procedures, etc. can be appropriately changed without going beyond the scope of the present invention. Therefore, the embodiments described below should not restrict the interpretation of the present invention.
在本實驗例中，對經熱處理的布料進行性質測試。此布料是雙層織物，規格是26G*54“，300g/yd。雙層織物的一層以聚酯紗線編織而成，而另一層則以前述低熔點聚酯纖維與聚酯紗線編織而成。在本實驗例中，低熔點聚酯纖維是紡延絲(spin drawn yarn；SDY)，纖維規格為75d/24f。熱處理時的定型溫度是180℃，定型時間是40秒。對布料進行透氣性測試(依CNS 5612織物透氣度試驗法)、特性保暖值(clothing insulation,CLO)測試(依ASTM D1518-1985織物熱傳導試驗法)及柔軟度測試(依CNS 13752標準方法)，測試結果請參照以下表一。 In this experimental example, the properties of the heat-treated fabric are tested. This fabric is a double-layer fabric, the specification is 26G*54", 300g/yd. One layer of the double-layer fabric is woven with polyester yarn, and the other layer is woven with the aforementioned low-melting polyester fiber and polyester yarn. In this experimental example, the low-melting polyester fiber is spin drawn yarn (SDY), and the fiber specification is 75d/24f. The setting temperature during heat treatment is 180°C, and the setting time is 40 seconds. Air permeability test (according to CNS 5612 fabric air permeability test method), clothing insulation (CLO) test (according to ASTM D1518-1985 fabric thermal conductivity test method) and softness test (according to CNS 13752 standard method), please refer to the test results Refer to Table 1 below.
從上述表一可知，本揭示內容可藉由調整低熔點纖維的含量，來調整布料的透氣性。此外，當低熔點纖維的含量越高，可提高布料的特性保暖值，且維持穿著舒適性。 It can be seen from Table 1 above that the present disclosure can adjust the air permeability of the fabric by adjusting the content of the low melting point fiber. In addition, when the content of low-melting fiber is higher, the characteristic warmth retention value of the fabric can be improved, and the wearing comfort can be maintained.
儘管已經參考某些實施方式相當詳細地描述了本發明，但是亦可能有其他實施方式。因此，所附申請專利範圍的精神和範圍不應限於此處包含的實施方式的描述。 Although the present invention has been described in considerable detail with reference to certain embodiments, other embodiments are possible. Therefore, the spirit and scope of the appended patent application should not be limited to the description of the embodiments contained herein.
對於所屬技術領域人員來說，顯而易見的是，在不脫離本發明的範圍或精神的情況下，可以對本發明的結構進行各種修改和變化。鑑於前述內容，本發明意圖涵蓋落入所附權利要求範圍內的本發明的修改和變化。 It is obvious to those skilled in the art that various modifications and changes can be made to the structure of the present invention without departing from the scope or spirit of the present invention. In view of the foregoing, the present invention intends to cover the modifications and changes of the present invention falling within the scope of the appended claims.
112‧‧‧第一織物 112‧‧‧First fabric
114A‧‧‧常規紗線 114A‧‧‧Conventional yarn
114B‧‧‧常規紗線 114B‧‧‧Conventional yarn
118‧‧‧熱塑性材料 118‧‧‧Thermoplastic material
P‧‧‧交織點 P‧‧‧Interleaving point
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| US20070237953A1 (en) * | 2004-10-08 | 2007-10-11 | Kaneka Corporation | Flame resistant synthetic fiber, flame resistant fiber composite and upholstered furniture products using the same |
| CN101922077A (en) * | 2009-06-12 | 2010-12-22 | 熊津可蜜珂耳株式会社 | Fabric including low-melting fiber |
| TW201638413A (en) * | 2014-12-24 | 2016-11-01 | 英威達技術有限公司 | Easily settable stretch fabrics including low-melt fiber |
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| US20070237953A1 (en) * | 2004-10-08 | 2007-10-11 | Kaneka Corporation | Flame resistant synthetic fiber, flame resistant fiber composite and upholstered furniture products using the same |
| CN101922077A (en) * | 2009-06-12 | 2010-12-22 | 熊津可蜜珂耳株式会社 | Fabric including low-melting fiber |
| TW201638413A (en) * | 2014-12-24 | 2016-11-01 | 英威達技術有限公司 | Easily settable stretch fabrics including low-melt fiber |
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