TWI703875B - Forming and cutting horn vibrating piece manufacturing device and manufacturing method thereof - Google Patents
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Abstract
一種成型切斷的喇叭振動片製造裝置及其製造方法,該製造裝置係具有一固定架組件、一第一模具結構、一第二模具結構、一升降驅動模組、一沖壓模組及一加熱模組;而該製造方法係包括有一提供步驟、一含浸步驟、一乾燥步驟、一加熱步驟、一置放步驟、一熱壓成型步驟、一衝擊裁切步驟及一移料步驟;本發明藉由該製造裝置搭配該製造方法,以達到於喇叭振動片之熱壓製程中,係能完成對待加工之基材的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。A forming and cutting horn vibrating plate manufacturing device and manufacturing method thereof. The manufacturing device has a fixing frame assembly, a first mold structure, a second mold structure, a lifting drive module, a stamping module and a heating Module; and the manufacturing method includes a providing step, an impregnation step, a drying step, a heating step, a placing step, a hot pressing step, an impact cutting step and a material removal step; The manufacturing device is combined with the manufacturing method to achieve the completion of the molding process and cutting process of the substrate to be processed during the hot pressing process of the horn vibrating plate, thereby eliminating the process and time of material conversion and providing processing Stability, and the effect of improving processing accuracy and improving processing efficiency.
Description
本發明係與一種喇叭振動片製造裝置及方法有關,特別是指一種成型切斷的喇叭振動片製造裝置及其製造方法。 The present invention relates to a horn vibrating plate manufacturing device and method, in particular to a forming and cutting horn vibrating plate manufacturing device and manufacturing method.
按,一般喇叭包括低音單元、中音單元、高音單元。這三種單元是負責不同頻率的。大多數的喇叭,都是基於相同的原理進行工作的。如一個典型的動圈式喇叭,當電流流過電線至音圈時,會產生出電磁場。由於這個電磁場與喇叭上的永久磁鐵的磁場成直角方向,這使得活動線圈受力於間隙內的運動。這個運動所產生的機械力,使附著音圈的紙盤產生垂直、上下的振動,從而使空氣振動,發出音頻傳送到人耳,達到聲音還原供人聆聽的目的,實現了電能到聲能的轉化。 Press, general speakers include woofer, midrange, and tweeter. These three units are responsible for different frequencies. Most speakers work on the same principle. Like a typical moving coil speaker, when current flows through the wire to the voice coil, an electromagnetic field is generated. Since this electromagnetic field is at right angles to the magnetic field of the permanent magnet on the horn, this forces the movable coil to move in the gap. The mechanical force generated by this movement causes the paper plate attached to the voice coil to vibrate vertically and up and down, so that the air vibrates and the audio is transmitted to the human ear to achieve the purpose of sound restoration for human listening, and realize the electric energy to sound energy. Conversion.
然而,由於喇叭中的振動片(damper,又稱彈波)會與音圈相連接,且振動片主要功能係用來懸掛音圈與鼓紙,其結構多半是複數個同心圓且斷面為波浪狀,藉由振動片能夠支撐起音圈與鼓紙,因此振動片之好壞能直接影響到鼓紙的振幅,而影響喇叭之音質。 However, since the vibration plate (damper, also known as elastic wave) in the horn is connected to the voice coil, and the main function of the vibration plate is to suspend the voice coil and drum paper, its structure is mostly multiple concentric circles and the cross section is Wavy, the vibrating plate can support the voice coil and drum paper, so the quality of the vibrating plate can directly affect the amplitude of the drum paper and affect the sound quality of the speaker.
另外,目前的導線振動片包括一本體及複數導線,透過至少一導線與本體之固定結合,而導線之一端連接音圈,而另一端連接輸入端子。而傳統使用的成形導線振動片,主要係以棉布為基本材料,將棉布浸染於液態的合成樹脂中,使棉布的纖維中吸收合成樹脂,吸收合成樹脂的棉布在乾燥 硬化後,進一步經過複數成形模具加溫、加壓、切斷,從而形成表面具有環狀波紋的導線振動片。 In addition, the current wire vibrating piece includes a body and a plurality of wires, which are fixedly combined with the body through at least one wire, and one end of the wire is connected to the voice coil, and the other end is connected to the input terminal. The traditionally used formed wire vibrating plate is mainly based on cotton cloth. The cotton cloth is soaked in liquid synthetic resin, so that the fiber of the cotton cloth absorbs the synthetic resin, and the cotton cloth that absorbs the synthetic resin is dried. After hardening, it is further heated, pressurized and cut by a plurality of forming dies to form a wire vibrating piece with ring-shaped ripples on the surface.
但是,上述的振動片製程中,其中的切斷製程皆為經模具加壓成形後,再將成形後的材料進一步移動至切割裝置,然而,移動該材料至該切割裝置的方式有兩種:其一,為利用人工的方式移動,而利用人工移動的方式仍然存有人眼誤差的問題,以及製造人員經常時間工作後或熟練度不一,常常會發生放置於該切割裝置中位置偏移切割位置,從而降低切割後振動片的品質;其二,為利用自動化輸送裝置將經加壓成形後的材料移動至該切割裝置中內之預切割的位置,再者,由於需藉由自動化輸送裝置移動該材料,所以會存有製程時間長之問題;更詳而言之,不管是人工或是自動化的移動方式係會產生製程時間長、產品良率低,因此,上述問題已成為喇叭振動片於製程時的重要課題。 However, in the above-mentioned vibrating plate manufacturing process, the cutting process is to press the mold to form, and then move the formed material to the cutting device. However, there are two ways to move the material to the cutting device: Firstly, in order to move manually, there is still the problem of human eye error using manual movement, and the manufacturing personnel often work in time or have different proficiency, and often they are placed in the cutting device for positional offset cutting. Position, thereby reducing the quality of the vibrating plate after cutting; second, to use an automatic conveying device to move the press-formed material to the pre-cutting position in the cutting device, and furthermore, due to the need to use an automatic conveying device To move the material, there will be a problem of long process time; to be more specific, whether it is manual or automated movement, the process time will be long and the product yield will be low. Therefore, the above problem has become a speaker vibrator Important issues in the manufacturing process.
另外,經過加溫、加壓成形時的製程,該模具亦會造成熱壓該等導線,此加工程序係會造成導線之損傷,而該導線大多由複數金屬線絞撚或編織而成,因此,當導線振動片在長時間的振動後,因成形時所產生之損傷係會導致該導線整體變形,甚至亦會發生導線斷裂之狀況。故,具有損傷情形的導線振動片裝設於喇叭運作時,不僅係會影響音質之輸出,以及該導線振動片也會因長久使用,而讓損傷情況更加嚴重,進而導致喇叭使用壽命縮短之問題。 In addition, after the process of heating and pressure forming, the mold will also heat the wires. This processing procedure will cause damage to the wires. Most of the wires are twisted or braided by multiple metal wires. , When the wire vibrating plate vibrates for a long time, the damage caused by the forming will cause the wire to deform as a whole, and even the wire may break. Therefore, when the damaged wire vibrating plate is installed in the horn operation, it will not only affect the output of the sound quality, but also the long-term use of the wire vibrating plate will make the damage more serious, which will shorten the service life of the speaker. .
是以,本案發明人在觀察到上述缺失後,認為習知喇叭之導線振動片之模具結構仍有進一步改良之必要,而遂有本發明之產生。 Therefore, after observing the above-mentioned deficiencies, the inventor of the present case believes that there is still a need for further improvement of the mold structure of the wire vibrating plate of the conventional horn, and the present invention was born.
本發明之主要目的係在提供一種成型切斷的喇叭振動片製造裝置,其係藉由成型切斷之特定模具結構與衝擊裁切之元件,從而能於喇叭振動片之熱壓製程中完成對待加工之基材的成型與裁切,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之目的。 The main purpose of the present invention is to provide a forming and cutting horn vibrating plate manufacturing device, which can be processed in the hot pressing process of the horn vibrating plate by forming and cutting a specific mold structure and impact cutting components. The forming and cutting of the processed substrate can achieve the purpose of omitting the process and time of material conversion, providing processing stability, and improving processing accuracy and processing efficiency.
為達上述目的,本發明所提供之成型切斷的喇叭振動片製造裝置及其製造方法,其係包含有:一固定架組件,其係具有一固定空間;一第一模具結構,其係設於該固定空間,並連接該固定架組件,且於該固定空間中呈可位移之結構設置,而該第一模具結構係具有一壓合面,該壓合面係凸設有一壓合波浪部,該壓合波浪部係具有複數波峰及複數波谷,又,其中至少一裁切部係對應形成於一波峰之頂緣;一第二模具結構,其係設於該固定空間,並連接該固定架組件,且與該第一模具結構相互對應,而該第二模具結構對應該壓合面係具有一成型面,該成型面係凸設有一成型波浪部,且該壓合面與該成型面之間係形成有一成型空間;一升降驅動模組,其係連接該第一模具結構,並用以使該第一模具結構壓合該第二模具結構;及一沖壓模組,其係連接該第一模具結構,且該沖壓模組具有一壓抵件及至少一衝擊裝置,該壓抵件係連接該第一模具結構,而該衝擊裝置係設於該固定架組件,該衝擊裝置係用以衝擊該壓抵件。 To achieve the above objective, the present invention provides a forming and cutting horn vibrating plate manufacturing device and a manufacturing method thereof, which include: a fixing frame assembly having a fixing space; a first mold structure, which is set In the fixed space, connected to the fixed frame assembly, and arranged in a displaceable structure in the fixed space, and the first mold structure has a pressing surface, and the pressing surface is convexly provided with a pressing wave portion , The pressing wave part has a plurality of wave crests and a plurality of wave troughs, and at least one of the cut parts is correspondingly formed on the top edge of a wave crest; a second mold structure is set in the fixed space and connected to the fixed The frame assembly corresponds to the first mold structure, and the second mold structure has a molding surface corresponding to the pressing surface, the molding surface is convexly provided with a molding wave portion, and the pressing surface and the molding surface A molding space is formed therebetween; a lift drive module connected to the first mold structure and used to press the first mold structure to the second mold structure; and a stamping module connected to the first mold structure A mold structure, and the stamping module has a pressing piece and at least one impact device, the pressing piece is connected to the first mold structure, and the impact device is arranged on the fixing frame assembly, and the impact device is used for Impact the compression piece.
較佳地,其中更包含有一加熱模組,其係連接該第一模具結構及該第二模具結構,該加熱模組係使該壓合面及該成型面保持於一熱壓成型溫度。 Preferably, the heating module further includes a heating module connected to the first mold structure and the second mold structure, and the heating module keeps the pressing surface and the molding surface at a hot pressing temperature.
較佳地,其中該熱壓成型溫度係為200度至300度之間。 Preferably, the hot pressing temperature is between 200 degrees and 300 degrees.
較佳地,其中該沖壓模組係具有至少二衝擊裝置,且該衝擊裝置係包含有至少一壓力缸及一衝擊件,而該壓抵件係呈長條狀,該等衝擊裝置係用以衝擊該壓抵件兩端部之一側,並使該壓抵件壓抵該第一模具結構。 Preferably, the stamping module has at least two impact devices, and the impact device includes at least one pressure cylinder and an impact member, and the pressing member is elongated, and the impact devices are used for Impact one side of the two ends of the pressing piece, and make the pressing piece press against the first mold structure.
較佳地,其中該第一模具結構係具有一固定座及一壓合切割模具,該固定座係連接該固定架組件,而該固定座係穿設有一組接槽孔,而該壓合切割模具係呈可位移地組設於該組接槽孔,且該壓合面係設於該壓合切割模具,又,該壓抵件係連接該壓合切割模具;另,該第二模具結構係具有一基座及一成型模具,該基座係連接該固定架組件,而該成型模具係組設於該基座,且該成型面係設於該成型模具。 Preferably, the first mold structure has a fixing base and a pressing and cutting mold, the fixing base is connected to the fixing frame assembly, and the fixing base is penetrated with a set of connecting slots, and the pressing and cutting The mold is displaceably assembled in the assembling slot, and the pressing surface is set on the pressing and cutting mold, and the pressing piece is connected to the pressing and cutting mold; in addition, the second mold structure It has a base and a forming mold, the base is connected to the fixing frame assembly, the forming mold is assembled on the base, and the forming surface is set on the forming mold.
較佳地,其中該基材係設有至少一導線,該壓合面係具有至少一長條狀之凹槽,該凹槽係通過該壓合波浪部,且該壓合面之中央位置處係一壓抵區域,又,該成型面係對應該凹槽凹設有一條保護槽,而該第一模具結構壓合於該第二模具結構時,其係使該凹槽及該保護槽係形成一成型保護空間,而該導線係位於該保護空間。 Preferably, the substrate is provided with at least one wire, the pressing surface has at least one elongated groove, the groove passing through the pressing wave portion, and the pressing surface is at a central position It is a pressing area, and the molding surface is recessed with a protection groove corresponding to the groove, and when the first mold structure is pressed against the second mold structure, the groove and the protection groove are A molded protection space is formed, and the wire is located in the protection space.
較佳地,其中該第一模具結構係具有至少二裁切部,其中一裁切部係設於鄰近該壓抵區域的一波峰,而另一裁切部係設於該壓合波浪部最外側之一波峰。 Preferably, the first mold structure has at least two cutting parts, one of the cutting parts is arranged at a wave crest adjacent to the pressing area, and the other cutting part is arranged at the most pressing wave part. One of the outer crests.
本發明以上述成型切斷的喇叭振動片製造裝置為使用基礎,進一步提供一種成型切斷的喇叭振動片製造方法,該製造方法係包含有:一提供步驟,其係提供一基材,該基材係具有至少一預成型區;一含浸步驟,將該基材含浸於一樹脂中;一乾燥步驟,將含浸該樹脂後之基材予以烘乾;一加熱步驟,藉由一加熱模組對該第一模具結 構之壓合面加熱及該第二模具結構之成型面加熱;一置放步驟,將該基材放置於該成型空間中,並位於該成型面上;一熱壓成型步驟,該升降驅動模組係使該壓合面壓合於該成型面,而該壓合波浪部及該成型波浪部使該基材上形成有一喇叭振動片成型部;一衝擊裁切步驟,該沖壓模組係使該衝擊裝置衝擊該壓抵件至少一次,該壓抵件係受力連動讓該壓合波浪部衝擊壓抵該基材,同時,該裁切部係受力裁切該基材,並使該喇叭振動片成型部分離該基材;一移料步驟,將該喇叭振動片成型部分取出。 The present invention is based on the use of the above-mentioned forming and cutting horn vibrating piece manufacturing device, and further provides a forming and cutting horn vibrating piece manufacturing method. The manufacturing method includes: a providing step of providing a substrate, the base The material system has at least one preforming zone; an impregnation step, impregnating the substrate in a resin; a drying step, drying the substrate impregnated with the resin; and a heating step in which a heating module The first mold knot Heating of the pressing surface of the structure and heating of the forming surface of the second mold structure; a placing step, placing the substrate in the forming space and on the forming surface; a hot pressing forming step, the lifting and driving mold The assembly system makes the pressing surface pressed against the forming surface, and the pressing wave part and the forming wave part form a horn vibrating plate forming part on the substrate; an impact cutting step, the stamping module The impact device impacts the pressing member at least once, and the pressing member is linked with force to make the pressing wave part impact and press against the substrate. At the same time, the cutting part is forced to cut the substrate and cause the The forming part of the horn vibrating plate separates the base material; in a material removal step, the forming part of the horn vibrating plate is taken out.
較佳地,其中該移料步驟中之喇叭振動片成型部係為一喇叭振動片。 Preferably, the forming part of the horn vibrating plate in the material moving step is a horn vibrating plate.
較佳地,其中該沖壓模組係使該衝擊裝置衝擊該壓抵件至少二次。 Preferably, the punching module causes the impact device to impact the pressing member at least twice.
本發明所提供之成型切斷的喇叭振動片製造裝置及其製造方法,其主要係藉由該第一模具結構於該壓合波浪部設置有該等裁切部,同時,再搭配該沖壓模組之設置,藉以達到於對基材進行熱壓成型製程時,該壓合波浪部及該成型波浪部讓該基材上形成有一喇叭振動片成型部,而後該衝擊裝置衝擊該壓抵件至少一次,該壓抵件係受力連動該裁切部裁切該基材,並使該喇叭振動片成型部分離該基材;更詳而言之,本發明於喇叭振動片之熱壓製程中,係能完成對待加工之基材的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。 The forming and cutting horn vibrating plate manufacturing device and the manufacturing method thereof provided by the present invention are mainly provided by the first mold structure with the cutting portions on the pressing wave portion, and at the same time, the punching mold The arrangement of the group, so as to achieve that when the substrate is subjected to a hot press molding process, the press wave portion and the molded wave portion form a horn vibrating plate molding portion on the base material, and then the impact device impacts the pressing member at least Once, the pressing member is forced to link the cutting part to cut the substrate, and separate the forming part of the horn vibrating plate from the substrate; more specifically, the present invention is used in the hot pressing process of the horn vibrating plate , It can complete the forming process and cutting process of the substrate to be processed, so as to eliminate the process and time of material conversion, provide the stability of the processing, and improve the processing accuracy and efficiency of the processing.
100:製造裝置 100: Manufacturing device
10:固定架組件 10: Fixing frame assembly
11:固定空間 11: fixed space
20:第一模具結構 20: The first mold structure
21:固定座 21: fixed seat
211:組接槽孔 211: assembly slot
22:壓合切割模具 22: Compression cutting mold
221:壓合面 221: pressing surface
2211:壓抵區域 2211: pressure area
222:壓合波浪部 222: Compression wave part
2221:波峰 2221: crest
2222:波谷 2222: trough
2223:凹槽 2223: groove
223:裁切部 223: Cutting Department
30:第二模具結構 30: Second mold structure
31:基座 31: Pedestal
32:成型模具 32: Forming mold
321:成型面 321: forming surface
322:成型波浪部 322: forming wave part
323:保護槽 323: protection slot
40:升降驅動模組 40: Lifting drive module
50:沖壓模組 50: Stamping module
51:壓抵件 51: compression piece
52:衝擊裝置 52: Impact device
521:壓力缸 521: Pressure Cylinder
522:衝擊件 522: Impact Parts
60:加熱模組 60: Heating module
200:製造方法 200: Manufacturing method
S1:提供步驟 S1: Provide steps
S2:含浸步驟 S2: impregnation step
S3:乾燥步驟 S3: drying step
S4:加熱步驟 S4: heating step
S5:置放步驟 S5: Placement steps
S6:熱壓成型步驟 S6: hot press forming step
S7:衝擊裁切步驟 S7: Impact cutting step
S8:移料步驟 S8: Move material step
300:基材 300: substrate
301:導線 301: Wire
302:喇叭振動片成型部 302: Horn vibrating plate forming part
400:喇叭振動片 400: Horn vibrating plate
500:烘乾設備 500: drying equipment
A:成型空間 A: Forming space
B:樹脂 B: Resin
圖1係本發明一較佳實施例之裝置立體圖。 Figure 1 is a perspective view of a device according to a preferred embodiment of the present invention.
圖2係本發明一較佳實施例之裝置方塊示意圖。 Fig. 2 is a block diagram of a device according to a preferred embodiment of the present invention.
圖3係本發明一較佳實施例中顯示第一模具結構之結構示意圖。 3 is a schematic diagram showing the structure of the first mold in a preferred embodiment of the present invention.
圖4係本發明一較佳實施例中顯示第二模具結構之結構示意圖。 4 is a schematic diagram showing the structure of the second mold in a preferred embodiment of the present invention.
圖5係本發明一較佳實施例中顯示固定架組件、第一模具結構、第二模具結構之組合示意圖。 5 is a schematic diagram showing the combination of the fixing frame assembly, the first mold structure, and the second mold structure in a preferred embodiment of the present invention.
圖6係本發明一較佳實施例之流程示意圖。 Fig. 6 is a schematic flowchart of a preferred embodiment of the present invention.
圖7A係本發明一較佳實施例之使用狀態流程示意圖。 FIG. 7A is a schematic diagram of a flow diagram of the use state of a preferred embodiment of the present invention.
圖7B係本發明一較佳實施例之使用狀態流程示意圖。 FIG. 7B is a schematic diagram of a flow diagram of the use state of a preferred embodiment of the present invention.
圖7C係本發明一較佳實施例之使用狀態流程示意圖。 FIG. 7C is a schematic diagram of the flow of the use state of a preferred embodiment of the present invention.
圖8係本發明一較佳實施例中顯示於熱壓成型步驟之製程狀態示意圖。 FIG. 8 is a schematic diagram showing the process state in the hot press forming step in a preferred embodiment of the present invention.
圖9係本發明一較佳實施例中顯示於衝擊裁切步驟之製程狀態示意圖。 FIG. 9 is a schematic diagram showing the process state of the impact cutting step in a preferred embodiment of the present invention.
圖10係本發明一較佳實施例中顯示喇叭振動片之立體圖。 Fig. 10 is a perspective view showing a horn vibrating plate in a preferred embodiment of the present invention.
圖11係本發明一較佳實施例之製造方法流程圖。 Fig. 11 is a flowchart of a manufacturing method of a preferred embodiment of the present invention.
請參閱圖1及圖2,並搭配圖3~圖5所示,係為本發明之一較佳實施例之裝置立體圖、裝置方塊示意圖、結構示意圖及組合示意圖,其係揭露有一種成型切斷的喇叭振動片製造裝置100,該製造裝置100係包含有:一固定架組件10,其係具有一固定空間11。
Please refer to Figures 1 and 2, in conjunction with Figures 3 to 5, which are a three-dimensional view of a device, a schematic block diagram of a device, a schematic diagram of a structure, and a schematic diagram of a combination of a preferred embodiment of the present invention. The horn vibrating
一第一模具結構20,其係設於該固定空間11,並連接該固定架組件10,且於該固定空間11中呈可位移之結構設置,而該第一模具結構20係具有一壓合面221,該壓合面221係凸設有一壓合波浪部222,該壓合波浪部222係具有複數波峰2221及複數波谷2222,
又,其中至少一裁切部223係對應形成於一波峰2221之頂緣,另,該壓合面221係具有至少一長條狀之凹槽2223,該凹槽2223係通過該壓合波浪部222,且該壓合面221之中央位置處係一壓抵區域2211。
A
於本實施例中,如圖3所示,該第一模具結構20係具有一固定座21及一壓合切割模具22,該固定座21係連接該固定架組件10,而該固定座21係穿設有一組接槽孔211,而該壓合切割模具22係呈可位移地組設於該組接槽孔211,且該壓合面221係設於該壓合切割模具22,且該壓合切割模具22之壓合面221上係具有二裁切部223,其中一裁切部223係設於鄰近該壓抵區域2211的一波峰2221,而另一裁切部223係設於該壓合波浪部222最外側之一波峰2221。
In this embodiment, as shown in FIG. 3, the
一第二模具結構30,其係設於該固定空間11,並連接該固定架組件10,且與該第一模具結構20相互對應,而該第二模具結構30對應該壓合面221係具有一成型面321,該成型面321係凸設有一成型波浪部322,且該壓合面221與該成型面321之間係形成有一成型空間A;於本實施例中,如圖1及圖2所示,該第二模具結構30係具有一基座31及一成型模具32,該基座31係連接該固定架組件10,而該成型模具32係組設於該基座31,且該成型面321係設於該成型模具32;該成型面321係對應該凹槽2223凹設有一條保護槽323,而該第一模具結構20壓合於該第二模具結構30時,其係使該凹槽2223及該保護槽323係形成一成型保護空間。
A
一升降驅動模組40,其係連接該第一模具結構20,並用以使該第一模具結構20壓合該第二模具結構30;於本實施例中,該升
降驅動模組40其係由控制裝置、液壓或氣壓連動組件…等驅動元件或構件所組成。
A
一沖壓模組50,其係連接該第一模具結構20,且該沖壓模組50具有一壓抵件51及至少一衝擊裝置52,該壓抵件51係連接該第一模具結構20,而該衝擊裝置52係設於該固定架組件10,該衝擊裝置52係用以衝擊該壓抵件51;於本實施例中,該沖壓模組50係具有至少二衝擊裝置52,且該衝擊裝置52係包含有至少一壓力缸521及一衝擊件522,而該壓力缸521係為液壓或氣壓缸,該壓抵件51係呈長條狀,該等衝擊裝置52係用以衝擊該壓抵件51兩端部之一側,並使該壓抵件51壓抵該第一模具結構20之壓合切割模具22。
A stamping
一加熱模組60,其係連接該第一模具結構20及該第二模具結構30,該加熱模組60係使該壓合面221及該成型面321保持於一熱壓成型溫度;於本實施例中,該熱壓成型溫度係為200度至300度之間。
A
於本實施例中,該成型面321係定位至少一基材300,該基材300係設有至少一導線301,而該升降驅動模組40使該第一模具結構20壓抵該基材300,並使該壓合面221及該成型面321壓擠該基材300,且讓該導線301係位於該保護空間,使該基材300形成有一喇叭振動片成型部302,又,該衝擊件係衝擊該壓抵件51至少一次,使該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。
In this embodiment, the
本發明以上述成型切斷的喇叭振動片製造裝置100為使用基礎,進一步提供一種成型切斷的喇叭振動片製造方法200,請繼續參閱圖11,並配合圖6~圖10所示,又,該製造方法200係包含有:
一提供步驟S1,其係提供一基材300,該基材300係具有至少一預成型區;於本實施例中,該基材300係設有至少一導線301,
且該基材300係呈可撓性之片體狀,且該基材300係選自竹子纖維、Aramid、聚酯纖維、棉纖維、壓克力纖維、蠶絲纖維及聚乙烯環烷纖維其中之一或其組合所構成。
The present invention is based on the use of the above-mentioned forming and cutting horn vibrating
一含浸步驟S2,將該基材300含浸於一樹脂B液體中,並使該基材300吸附樹脂B。
In an impregnation step S2, the
一乾燥步驟S3,將含浸該樹脂B後之基材300藉由一烘乾設備500予以烘乾。
In a drying step S3, the
一加熱步驟S4,藉由一加熱模組60對該第一模具結構20之壓合面221加熱及該第二模具結構30之成型面321加熱。
In a heating step S4, the
一置放步驟S5,將該基材300放置於該成型空間A中,並位於該成型面321上。
In a placing step S5, the
一熱壓成型步驟S6,該升降驅動模組40係使該壓合面221壓合於該成型面321,而該壓合波浪部222及該成型波浪部322使該基材300上形成有一喇叭振動片成型部302。
In a hot pressing step S6, the lifting
一衝擊裁切步驟S7,該沖壓模組50係使該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動讓該壓合波浪部222衝擊壓抵該基材300,同時,該裁切部223係受力裁切該基材300,並使該喇叭振動片成型部302分離該基材300。
In an impact cutting step S7, the punching
一移料步驟S8,將該喇叭振動片成型部302分取出;於本實施例中,取出之喇叭振動片成型部302係為一喇叭振動片400。
In a material-moving step S8, the horn vibrating
為供進一步瞭解本發明構造特徵、運用技術手段及所預期達成之功效,茲將本發明使用方式加以敘述,相信當可由此而對本發明有更深入且具體之瞭解,如下所述:
請繼續參閱圖11,並配合圖6~圖10所示,係為本發明之一較佳實施例之製造方法200流程圖、流程示意圖、使用狀態流程示意圖、製程狀態示意圖及喇叭振動片400之立體圖;於使用狀態時,本發明主要係藉由該第一模具結構20於該壓合波浪部222設置有該等裁切部223,同時,再搭配該沖壓模組50之設置,藉以達到於對基材300進行熱壓成型製程時,如上述之熱壓成型步驟S6及該衝擊裁切步驟S7,該壓合波浪部222及該成型波浪部322讓該基材300上形成有一喇叭振動片成型部302,而後該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。
In order to further understand the structural features of the present invention, the technical means used and the expected effects, the use of the present invention is described. It is believed that a more in-depth and specific understanding of the present invention can be obtained from this, as follows:
Please continue to refer to FIG. 11, in conjunction with FIGS. 6 to 10, which are a flowchart of a
更詳而言之,本發明於熱壓製程中,係能完成對待加工之基材300的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。
In more detail, the present invention can complete the forming process and cutting process of the
請再繼續參閱圖9所示,其係為一較佳實施例中顯示於衝擊裁切步驟S7之製程狀態示意圖;而本發明係能依據操作人員之設定,將該沖壓模組50係使該衝擊裝置52衝擊該壓抵件51至少二次以上,藉以確保該等裁切部223能將該喇叭振動片成型部302分離該基材300。
Please continue to refer to FIG. 9, which is a schematic diagram of the process state shown in the impact cutting step S7 in a preferred embodiment; and the present invention can set the
請再繼續參閱圖2、圖3及圖5所示,該凹槽2223及該保護槽323所構成之保護空間,其係能用以防止該等裁切部223裁切到該導線301,重要的是,更能於熱壓成型步驟S6中保護該導線301,並能有效解決於喇叭振動片400於製程中導線301於模具加溫、加壓時,進而發生錯位或因受熱而變形鬆散、損壞之問題;另外,該成型保護空間更能達到穩固該導線301與該基材300相互結合之效用。
Please continue to refer to Figures 2, 3, and 5, the protection space formed by the
值得一提的是,由於本發明的熱壓成型溫度係為200度至300度之間,而於實際較佳成型溫度係220度;由於該基材300經由含浸樹脂B,故熱壓成型之溫度不能太高或太低,而當成型溫度位於200度至300度之間時,樹脂B的記憶性(plastic memory)此特性可以使基材300經過加熱後,軟化而貼附於該壓合面221及該成型面321之上,以得到所需要的振動片形狀;且於成型溫度位於200度至300度熱壓成型後之喇叭振動谝,其具有較佳的熱強度及熱延展性(hot strangth and elonggation),而該熱強度是指樹脂B經過熱化之後的材料強度;重要的是,在此溫度範圍在加熱之後,該喇叭振動片400具有預定彈性及延伸量,且比較不會產生撕裂的現象。
It is worth mentioning that, because the hot pressing temperature of the present invention is between 200 degrees and 300 degrees, and the actual preferred molding temperature is 220 degrees; because the
茲,再將本發明之特徵及其可達成之預期功效陳述如下:本發明之成型切斷的喇叭振動片製造裝置及其製造方法,藉由該第一模具結構20於該壓合波浪部222設置有該等裁切部223,同時,再搭配該沖壓模組50之設置,藉以達到於對基材300進行熱壓成型製程時,該壓合波浪部222及該成型波浪部322讓該基材300上形成有一喇叭振動片成型部302,而後該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。
Hereinafter, the characteristics of the present invention and the expected effects that can be achieved are described as follows: The forming and cutting horn vibrating plate manufacturing device and manufacturing method thereof of the present invention uses the
本發明係具有以下實施功效及技術功效: The present invention has the following implementation and technical effects:
其一,本發明藉由該第一模具結構20上之成型切斷結構與該沖壓模組50之設置,從而能於喇叭振動片400之熱壓製程中完成對待加工之基材300的成型與裁切,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。
First, the present invention uses the forming and cutting structure on the
其二,本發明係由上述結構說明及製造方法200之說明,可進一步得知本發明具有結構簡單、操作方便及製造成本低,並能實現於喇叭振動片400之熱壓成形製程中達到多工序的加工,且不會佔據加工空間而縮減材料移動範圍及妨礙加工,藉以達到提升加工與運作之效率。
Second, the present invention is based on the above description of the structure and
其三,本發明藉由該凹槽2223及該保護槽323構成之該成型保護空間,以達有效解決於喇叭振動片400於製程中導線301於模具加溫、加壓時,進而發生錯位或因受熱而變形鬆散之問題;另外,本發明不僅能保護導線301本體之結構,更能達到整線、防止導線301錯位及脫離該基材300外側之效用。
Third, the present invention uses the molded protection space formed by the
綜上所述,本發明在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本發明實已具備發明專利要件,爰依法提出申請。 To sum up, the present invention has excellent practicality in similar products. At the same time, we have checked the technical data of this type of structure at home and abroad. The literature has not found the same structure. Therefore, The present invention actually has the requirements for a patent for invention, and an application is filed in accordance with the law.
惟,以上所述者,僅係本發明之較佳可行實施例而已,故舉凡應用本發明說明書及申請專利範圍所為之等效結構變化,理應包含在本發明之專利範圍內。 However, the above are only the preferred and feasible embodiments of the present invention, so any equivalent structural changes made by applying the specification of the present invention and the scope of the patent application should be included in the patent scope of the present invention.
100 製造裝置 10 固定架組件 30 第二模具結構 31 基座 40 升降驅動模組 50 沖壓模組 51 壓抵件 52 衝擊裝置 521 壓力缸 522 衝擊件100 10
Claims (10)
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| TW107129853A TWI703875B (en) | 2018-08-27 | 2018-08-27 | Forming and cutting horn vibrating piece manufacturing device and manufacturing method thereof |
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| TW107129853A TWI703875B (en) | 2018-08-27 | 2018-08-27 | Forming and cutting horn vibrating piece manufacturing device and manufacturing method thereof |
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| TW202010323A TW202010323A (en) | 2020-03-01 |
| TWI703875B true TWI703875B (en) | 2020-09-01 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004098236A1 (en) * | 1999-01-27 | 2004-11-11 | Toshihide Inoue | Speaker diaphragm |
| US20060249327A1 (en) * | 2005-04-21 | 2006-11-09 | Masatoshi Sato | Vibration system part for speaker device and manufacturing method thereof |
| JP2011071707A (en) * | 2009-09-25 | 2011-04-07 | Yamaha Corp | Diaphragm for speaker, and method of manufacturing diaphragm for speaker |
| WO2013141369A1 (en) * | 2012-03-22 | 2013-09-26 | ヤマハ株式会社 | Diaphragm for electroacoustic transducer, and method for manufacturing same |
| CN206100460U (en) * | 2016-10-09 | 2017-04-12 | 苏州倍声声学技术有限公司 | Automatic hot briquetting equipment of moving iron receiver vibrating diaphragm |
| TWM575231U (en) * | 2018-08-27 | 2019-03-01 | 大原博 | Shaped cut speaker vibrating film manufacturing device |
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2018
- 2018-08-27 TW TW107129853A patent/TWI703875B/en active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004098236A1 (en) * | 1999-01-27 | 2004-11-11 | Toshihide Inoue | Speaker diaphragm |
| US20060249327A1 (en) * | 2005-04-21 | 2006-11-09 | Masatoshi Sato | Vibration system part for speaker device and manufacturing method thereof |
| JP2011071707A (en) * | 2009-09-25 | 2011-04-07 | Yamaha Corp | Diaphragm for speaker, and method of manufacturing diaphragm for speaker |
| WO2013141369A1 (en) * | 2012-03-22 | 2013-09-26 | ヤマハ株式会社 | Diaphragm for electroacoustic transducer, and method for manufacturing same |
| CN206100460U (en) * | 2016-10-09 | 2017-04-12 | 苏州倍声声学技术有限公司 | Automatic hot briquetting equipment of moving iron receiver vibrating diaphragm |
| TWM575231U (en) * | 2018-08-27 | 2019-03-01 | 大原博 | Shaped cut speaker vibrating film manufacturing device |
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| Publication number | Publication date |
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| TW202010323A (en) | 2020-03-01 |
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