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TWI703875B - Forming and cutting horn vibrating piece manufacturing device and manufacturing method thereof - Google Patents

Forming and cutting horn vibrating piece manufacturing device and manufacturing method thereof Download PDF

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TWI703875B
TWI703875B TW107129853A TW107129853A TWI703875B TW I703875 B TWI703875 B TW I703875B TW 107129853 A TW107129853 A TW 107129853A TW 107129853 A TW107129853 A TW 107129853A TW I703875 B TWI703875 B TW I703875B
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pressing
mold structure
cutting
forming
vibrating plate
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TW202010323A (en
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大原博
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Abstract

一種成型切斷的喇叭振動片製造裝置及其製造方法,該製造裝置係具有一固定架組件、一第一模具結構、一第二模具結構、一升降驅動模組、一沖壓模組及一加熱模組;而該製造方法係包括有一提供步驟、一含浸步驟、一乾燥步驟、一加熱步驟、一置放步驟、一熱壓成型步驟、一衝擊裁切步驟及一移料步驟;本發明藉由該製造裝置搭配該製造方法,以達到於喇叭振動片之熱壓製程中,係能完成對待加工之基材的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。A forming and cutting horn vibrating plate manufacturing device and manufacturing method thereof. The manufacturing device has a fixing frame assembly, a first mold structure, a second mold structure, a lifting drive module, a stamping module and a heating Module; and the manufacturing method includes a providing step, an impregnation step, a drying step, a heating step, a placing step, a hot pressing step, an impact cutting step and a material removal step; The manufacturing device is combined with the manufacturing method to achieve the completion of the molding process and cutting process of the substrate to be processed during the hot pressing process of the horn vibrating plate, thereby eliminating the process and time of material conversion and providing processing Stability, and the effect of improving processing accuracy and improving processing efficiency.

Description

成型切斷的喇叭振動片製造裝置及其製造方法Forming and cutting horn vibrating piece manufacturing device and manufacturing method thereof

本發明係與一種喇叭振動片製造裝置及方法有關,特別是指一種成型切斷的喇叭振動片製造裝置及其製造方法。 The present invention relates to a horn vibrating plate manufacturing device and method, in particular to a forming and cutting horn vibrating plate manufacturing device and manufacturing method.

按,一般喇叭包括低音單元、中音單元、高音單元。這三種單元是負責不同頻率的。大多數的喇叭,都是基於相同的原理進行工作的。如一個典型的動圈式喇叭,當電流流過電線至音圈時,會產生出電磁場。由於這個電磁場與喇叭上的永久磁鐵的磁場成直角方向,這使得活動線圈受力於間隙內的運動。這個運動所產生的機械力,使附著音圈的紙盤產生垂直、上下的振動,從而使空氣振動,發出音頻傳送到人耳,達到聲音還原供人聆聽的目的,實現了電能到聲能的轉化。 Press, general speakers include woofer, midrange, and tweeter. These three units are responsible for different frequencies. Most speakers work on the same principle. Like a typical moving coil speaker, when current flows through the wire to the voice coil, an electromagnetic field is generated. Since this electromagnetic field is at right angles to the magnetic field of the permanent magnet on the horn, this forces the movable coil to move in the gap. The mechanical force generated by this movement causes the paper plate attached to the voice coil to vibrate vertically and up and down, so that the air vibrates and the audio is transmitted to the human ear to achieve the purpose of sound restoration for human listening, and realize the electric energy to sound energy. Conversion.

然而,由於喇叭中的振動片(damper,又稱彈波)會與音圈相連接,且振動片主要功能係用來懸掛音圈與鼓紙,其結構多半是複數個同心圓且斷面為波浪狀,藉由振動片能夠支撐起音圈與鼓紙,因此振動片之好壞能直接影響到鼓紙的振幅,而影響喇叭之音質。 However, since the vibration plate (damper, also known as elastic wave) in the horn is connected to the voice coil, and the main function of the vibration plate is to suspend the voice coil and drum paper, its structure is mostly multiple concentric circles and the cross section is Wavy, the vibrating plate can support the voice coil and drum paper, so the quality of the vibrating plate can directly affect the amplitude of the drum paper and affect the sound quality of the speaker.

另外,目前的導線振動片包括一本體及複數導線,透過至少一導線與本體之固定結合,而導線之一端連接音圈,而另一端連接輸入端子。而傳統使用的成形導線振動片,主要係以棉布為基本材料,將棉布浸染於液態的合成樹脂中,使棉布的纖維中吸收合成樹脂,吸收合成樹脂的棉布在乾燥 硬化後,進一步經過複數成形模具加溫、加壓、切斷,從而形成表面具有環狀波紋的導線振動片。 In addition, the current wire vibrating piece includes a body and a plurality of wires, which are fixedly combined with the body through at least one wire, and one end of the wire is connected to the voice coil, and the other end is connected to the input terminal. The traditionally used formed wire vibrating plate is mainly based on cotton cloth. The cotton cloth is soaked in liquid synthetic resin, so that the fiber of the cotton cloth absorbs the synthetic resin, and the cotton cloth that absorbs the synthetic resin is dried. After hardening, it is further heated, pressurized and cut by a plurality of forming dies to form a wire vibrating piece with ring-shaped ripples on the surface.

但是,上述的振動片製程中,其中的切斷製程皆為經模具加壓成形後,再將成形後的材料進一步移動至切割裝置,然而,移動該材料至該切割裝置的方式有兩種:其一,為利用人工的方式移動,而利用人工移動的方式仍然存有人眼誤差的問題,以及製造人員經常時間工作後或熟練度不一,常常會發生放置於該切割裝置中位置偏移切割位置,從而降低切割後振動片的品質;其二,為利用自動化輸送裝置將經加壓成形後的材料移動至該切割裝置中內之預切割的位置,再者,由於需藉由自動化輸送裝置移動該材料,所以會存有製程時間長之問題;更詳而言之,不管是人工或是自動化的移動方式係會產生製程時間長、產品良率低,因此,上述問題已成為喇叭振動片於製程時的重要課題。 However, in the above-mentioned vibrating plate manufacturing process, the cutting process is to press the mold to form, and then move the formed material to the cutting device. However, there are two ways to move the material to the cutting device: Firstly, in order to move manually, there is still the problem of human eye error using manual movement, and the manufacturing personnel often work in time or have different proficiency, and often they are placed in the cutting device for positional offset cutting. Position, thereby reducing the quality of the vibrating plate after cutting; second, to use an automatic conveying device to move the press-formed material to the pre-cutting position in the cutting device, and furthermore, due to the need to use an automatic conveying device To move the material, there will be a problem of long process time; to be more specific, whether it is manual or automated movement, the process time will be long and the product yield will be low. Therefore, the above problem has become a speaker vibrator Important issues in the manufacturing process.

另外,經過加溫、加壓成形時的製程,該模具亦會造成熱壓該等導線,此加工程序係會造成導線之損傷,而該導線大多由複數金屬線絞撚或編織而成,因此,當導線振動片在長時間的振動後,因成形時所產生之損傷係會導致該導線整體變形,甚至亦會發生導線斷裂之狀況。故,具有損傷情形的導線振動片裝設於喇叭運作時,不僅係會影響音質之輸出,以及該導線振動片也會因長久使用,而讓損傷情況更加嚴重,進而導致喇叭使用壽命縮短之問題。 In addition, after the process of heating and pressure forming, the mold will also heat the wires. This processing procedure will cause damage to the wires. Most of the wires are twisted or braided by multiple metal wires. , When the wire vibrating plate vibrates for a long time, the damage caused by the forming will cause the wire to deform as a whole, and even the wire may break. Therefore, when the damaged wire vibrating plate is installed in the horn operation, it will not only affect the output of the sound quality, but also the long-term use of the wire vibrating plate will make the damage more serious, which will shorten the service life of the speaker. .

是以,本案發明人在觀察到上述缺失後,認為習知喇叭之導線振動片之模具結構仍有進一步改良之必要,而遂有本發明之產生。 Therefore, after observing the above-mentioned deficiencies, the inventor of the present case believes that there is still a need for further improvement of the mold structure of the wire vibrating plate of the conventional horn, and the present invention was born.

本發明之主要目的係在提供一種成型切斷的喇叭振動片製造裝置,其係藉由成型切斷之特定模具結構與衝擊裁切之元件,從而能於喇叭振動片之熱壓製程中完成對待加工之基材的成型與裁切,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之目的。 The main purpose of the present invention is to provide a forming and cutting horn vibrating plate manufacturing device, which can be processed in the hot pressing process of the horn vibrating plate by forming and cutting a specific mold structure and impact cutting components. The forming and cutting of the processed substrate can achieve the purpose of omitting the process and time of material conversion, providing processing stability, and improving processing accuracy and processing efficiency.

為達上述目的,本發明所提供之成型切斷的喇叭振動片製造裝置及其製造方法,其係包含有:一固定架組件,其係具有一固定空間;一第一模具結構,其係設於該固定空間,並連接該固定架組件,且於該固定空間中呈可位移之結構設置,而該第一模具結構係具有一壓合面,該壓合面係凸設有一壓合波浪部,該壓合波浪部係具有複數波峰及複數波谷,又,其中至少一裁切部係對應形成於一波峰之頂緣;一第二模具結構,其係設於該固定空間,並連接該固定架組件,且與該第一模具結構相互對應,而該第二模具結構對應該壓合面係具有一成型面,該成型面係凸設有一成型波浪部,且該壓合面與該成型面之間係形成有一成型空間;一升降驅動模組,其係連接該第一模具結構,並用以使該第一模具結構壓合該第二模具結構;及一沖壓模組,其係連接該第一模具結構,且該沖壓模組具有一壓抵件及至少一衝擊裝置,該壓抵件係連接該第一模具結構,而該衝擊裝置係設於該固定架組件,該衝擊裝置係用以衝擊該壓抵件。 To achieve the above objective, the present invention provides a forming and cutting horn vibrating plate manufacturing device and a manufacturing method thereof, which include: a fixing frame assembly having a fixing space; a first mold structure, which is set In the fixed space, connected to the fixed frame assembly, and arranged in a displaceable structure in the fixed space, and the first mold structure has a pressing surface, and the pressing surface is convexly provided with a pressing wave portion , The pressing wave part has a plurality of wave crests and a plurality of wave troughs, and at least one of the cut parts is correspondingly formed on the top edge of a wave crest; a second mold structure is set in the fixed space and connected to the fixed The frame assembly corresponds to the first mold structure, and the second mold structure has a molding surface corresponding to the pressing surface, the molding surface is convexly provided with a molding wave portion, and the pressing surface and the molding surface A molding space is formed therebetween; a lift drive module connected to the first mold structure and used to press the first mold structure to the second mold structure; and a stamping module connected to the first mold structure A mold structure, and the stamping module has a pressing piece and at least one impact device, the pressing piece is connected to the first mold structure, and the impact device is arranged on the fixing frame assembly, and the impact device is used for Impact the compression piece.

較佳地,其中更包含有一加熱模組,其係連接該第一模具結構及該第二模具結構,該加熱模組係使該壓合面及該成型面保持於一熱壓成型溫度。 Preferably, the heating module further includes a heating module connected to the first mold structure and the second mold structure, and the heating module keeps the pressing surface and the molding surface at a hot pressing temperature.

較佳地,其中該熱壓成型溫度係為200度至300度之間。 Preferably, the hot pressing temperature is between 200 degrees and 300 degrees.

較佳地,其中該沖壓模組係具有至少二衝擊裝置,且該衝擊裝置係包含有至少一壓力缸及一衝擊件,而該壓抵件係呈長條狀,該等衝擊裝置係用以衝擊該壓抵件兩端部之一側,並使該壓抵件壓抵該第一模具結構。 Preferably, the stamping module has at least two impact devices, and the impact device includes at least one pressure cylinder and an impact member, and the pressing member is elongated, and the impact devices are used for Impact one side of the two ends of the pressing piece, and make the pressing piece press against the first mold structure.

較佳地,其中該第一模具結構係具有一固定座及一壓合切割模具,該固定座係連接該固定架組件,而該固定座係穿設有一組接槽孔,而該壓合切割模具係呈可位移地組設於該組接槽孔,且該壓合面係設於該壓合切割模具,又,該壓抵件係連接該壓合切割模具;另,該第二模具結構係具有一基座及一成型模具,該基座係連接該固定架組件,而該成型模具係組設於該基座,且該成型面係設於該成型模具。 Preferably, the first mold structure has a fixing base and a pressing and cutting mold, the fixing base is connected to the fixing frame assembly, and the fixing base is penetrated with a set of connecting slots, and the pressing and cutting The mold is displaceably assembled in the assembling slot, and the pressing surface is set on the pressing and cutting mold, and the pressing piece is connected to the pressing and cutting mold; in addition, the second mold structure It has a base and a forming mold, the base is connected to the fixing frame assembly, the forming mold is assembled on the base, and the forming surface is set on the forming mold.

較佳地,其中該基材係設有至少一導線,該壓合面係具有至少一長條狀之凹槽,該凹槽係通過該壓合波浪部,且該壓合面之中央位置處係一壓抵區域,又,該成型面係對應該凹槽凹設有一條保護槽,而該第一模具結構壓合於該第二模具結構時,其係使該凹槽及該保護槽係形成一成型保護空間,而該導線係位於該保護空間。 Preferably, the substrate is provided with at least one wire, the pressing surface has at least one elongated groove, the groove passing through the pressing wave portion, and the pressing surface is at a central position It is a pressing area, and the molding surface is recessed with a protection groove corresponding to the groove, and when the first mold structure is pressed against the second mold structure, the groove and the protection groove are A molded protection space is formed, and the wire is located in the protection space.

較佳地,其中該第一模具結構係具有至少二裁切部,其中一裁切部係設於鄰近該壓抵區域的一波峰,而另一裁切部係設於該壓合波浪部最外側之一波峰。 Preferably, the first mold structure has at least two cutting parts, one of the cutting parts is arranged at a wave crest adjacent to the pressing area, and the other cutting part is arranged at the most pressing wave part. One of the outer crests.

本發明以上述成型切斷的喇叭振動片製造裝置為使用基礎,進一步提供一種成型切斷的喇叭振動片製造方法,該製造方法係包含有:一提供步驟,其係提供一基材,該基材係具有至少一預成型區;一含浸步驟,將該基材含浸於一樹脂中;一乾燥步驟,將含浸該樹脂後之基材予以烘乾;一加熱步驟,藉由一加熱模組對該第一模具結 構之壓合面加熱及該第二模具結構之成型面加熱;一置放步驟,將該基材放置於該成型空間中,並位於該成型面上;一熱壓成型步驟,該升降驅動模組係使該壓合面壓合於該成型面,而該壓合波浪部及該成型波浪部使該基材上形成有一喇叭振動片成型部;一衝擊裁切步驟,該沖壓模組係使該衝擊裝置衝擊該壓抵件至少一次,該壓抵件係受力連動讓該壓合波浪部衝擊壓抵該基材,同時,該裁切部係受力裁切該基材,並使該喇叭振動片成型部分離該基材;一移料步驟,將該喇叭振動片成型部分取出。 The present invention is based on the use of the above-mentioned forming and cutting horn vibrating piece manufacturing device, and further provides a forming and cutting horn vibrating piece manufacturing method. The manufacturing method includes: a providing step of providing a substrate, the base The material system has at least one preforming zone; an impregnation step, impregnating the substrate in a resin; a drying step, drying the substrate impregnated with the resin; and a heating step in which a heating module The first mold knot Heating of the pressing surface of the structure and heating of the forming surface of the second mold structure; a placing step, placing the substrate in the forming space and on the forming surface; a hot pressing forming step, the lifting and driving mold The assembly system makes the pressing surface pressed against the forming surface, and the pressing wave part and the forming wave part form a horn vibrating plate forming part on the substrate; an impact cutting step, the stamping module The impact device impacts the pressing member at least once, and the pressing member is linked with force to make the pressing wave part impact and press against the substrate. At the same time, the cutting part is forced to cut the substrate and cause the The forming part of the horn vibrating plate separates the base material; in a material removal step, the forming part of the horn vibrating plate is taken out.

較佳地,其中該移料步驟中之喇叭振動片成型部係為一喇叭振動片。 Preferably, the forming part of the horn vibrating plate in the material moving step is a horn vibrating plate.

較佳地,其中該沖壓模組係使該衝擊裝置衝擊該壓抵件至少二次。 Preferably, the punching module causes the impact device to impact the pressing member at least twice.

本發明所提供之成型切斷的喇叭振動片製造裝置及其製造方法,其主要係藉由該第一模具結構於該壓合波浪部設置有該等裁切部,同時,再搭配該沖壓模組之設置,藉以達到於對基材進行熱壓成型製程時,該壓合波浪部及該成型波浪部讓該基材上形成有一喇叭振動片成型部,而後該衝擊裝置衝擊該壓抵件至少一次,該壓抵件係受力連動該裁切部裁切該基材,並使該喇叭振動片成型部分離該基材;更詳而言之,本發明於喇叭振動片之熱壓製程中,係能完成對待加工之基材的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。 The forming and cutting horn vibrating plate manufacturing device and the manufacturing method thereof provided by the present invention are mainly provided by the first mold structure with the cutting portions on the pressing wave portion, and at the same time, the punching mold The arrangement of the group, so as to achieve that when the substrate is subjected to a hot press molding process, the press wave portion and the molded wave portion form a horn vibrating plate molding portion on the base material, and then the impact device impacts the pressing member at least Once, the pressing member is forced to link the cutting part to cut the substrate, and separate the forming part of the horn vibrating plate from the substrate; more specifically, the present invention is used in the hot pressing process of the horn vibrating plate , It can complete the forming process and cutting process of the substrate to be processed, so as to eliminate the process and time of material conversion, provide the stability of the processing, and improve the processing accuracy and efficiency of the processing.

100:製造裝置 100: Manufacturing device

10:固定架組件 10: Fixing frame assembly

11:固定空間 11: fixed space

20:第一模具結構 20: The first mold structure

21:固定座 21: fixed seat

211:組接槽孔 211: assembly slot

22:壓合切割模具 22: Compression cutting mold

221:壓合面 221: pressing surface

2211:壓抵區域 2211: pressure area

222:壓合波浪部 222: Compression wave part

2221:波峰 2221: crest

2222:波谷 2222: trough

2223:凹槽 2223: groove

223:裁切部 223: Cutting Department

30:第二模具結構 30: Second mold structure

31:基座 31: Pedestal

32:成型模具 32: Forming mold

321:成型面 321: forming surface

322:成型波浪部 322: forming wave part

323:保護槽 323: protection slot

40:升降驅動模組 40: Lifting drive module

50:沖壓模組 50: Stamping module

51:壓抵件 51: compression piece

52:衝擊裝置 52: Impact device

521:壓力缸 521: Pressure Cylinder

522:衝擊件 522: Impact Parts

60:加熱模組 60: Heating module

200:製造方法 200: Manufacturing method

S1:提供步驟 S1: Provide steps

S2:含浸步驟 S2: impregnation step

S3:乾燥步驟 S3: drying step

S4:加熱步驟 S4: heating step

S5:置放步驟 S5: Placement steps

S6:熱壓成型步驟 S6: hot press forming step

S7:衝擊裁切步驟 S7: Impact cutting step

S8:移料步驟 S8: Move material step

300:基材 300: substrate

301:導線 301: Wire

302:喇叭振動片成型部 302: Horn vibrating plate forming part

400:喇叭振動片 400: Horn vibrating plate

500:烘乾設備 500: drying equipment

A:成型空間 A: Forming space

B:樹脂 B: Resin

圖1係本發明一較佳實施例之裝置立體圖。 Figure 1 is a perspective view of a device according to a preferred embodiment of the present invention.

圖2係本發明一較佳實施例之裝置方塊示意圖。 Fig. 2 is a block diagram of a device according to a preferred embodiment of the present invention.

圖3係本發明一較佳實施例中顯示第一模具結構之結構示意圖。 3 is a schematic diagram showing the structure of the first mold in a preferred embodiment of the present invention.

圖4係本發明一較佳實施例中顯示第二模具結構之結構示意圖。 4 is a schematic diagram showing the structure of the second mold in a preferred embodiment of the present invention.

圖5係本發明一較佳實施例中顯示固定架組件、第一模具結構、第二模具結構之組合示意圖。 5 is a schematic diagram showing the combination of the fixing frame assembly, the first mold structure, and the second mold structure in a preferred embodiment of the present invention.

圖6係本發明一較佳實施例之流程示意圖。 Fig. 6 is a schematic flowchart of a preferred embodiment of the present invention.

圖7A係本發明一較佳實施例之使用狀態流程示意圖。 FIG. 7A is a schematic diagram of a flow diagram of the use state of a preferred embodiment of the present invention.

圖7B係本發明一較佳實施例之使用狀態流程示意圖。 FIG. 7B is a schematic diagram of a flow diagram of the use state of a preferred embodiment of the present invention.

圖7C係本發明一較佳實施例之使用狀態流程示意圖。 FIG. 7C is a schematic diagram of the flow of the use state of a preferred embodiment of the present invention.

圖8係本發明一較佳實施例中顯示於熱壓成型步驟之製程狀態示意圖。 FIG. 8 is a schematic diagram showing the process state in the hot press forming step in a preferred embodiment of the present invention.

圖9係本發明一較佳實施例中顯示於衝擊裁切步驟之製程狀態示意圖。 FIG. 9 is a schematic diagram showing the process state of the impact cutting step in a preferred embodiment of the present invention.

圖10係本發明一較佳實施例中顯示喇叭振動片之立體圖。 Fig. 10 is a perspective view showing a horn vibrating plate in a preferred embodiment of the present invention.

圖11係本發明一較佳實施例之製造方法流程圖。 Fig. 11 is a flowchart of a manufacturing method of a preferred embodiment of the present invention.

請參閱圖1及圖2,並搭配圖3~圖5所示,係為本發明之一較佳實施例之裝置立體圖、裝置方塊示意圖、結構示意圖及組合示意圖,其係揭露有一種成型切斷的喇叭振動片製造裝置100,該製造裝置100係包含有:一固定架組件10,其係具有一固定空間11。 Please refer to Figures 1 and 2, in conjunction with Figures 3 to 5, which are a three-dimensional view of a device, a schematic block diagram of a device, a schematic diagram of a structure, and a schematic diagram of a combination of a preferred embodiment of the present invention. The horn vibrating plate manufacturing device 100 includes a fixing frame assembly 10 having a fixing space 11.

一第一模具結構20,其係設於該固定空間11,並連接該固定架組件10,且於該固定空間11中呈可位移之結構設置,而該第一模具結構20係具有一壓合面221,該壓合面221係凸設有一壓合波浪部222,該壓合波浪部222係具有複數波峰2221及複數波谷2222, 又,其中至少一裁切部223係對應形成於一波峰2221之頂緣,另,該壓合面221係具有至少一長條狀之凹槽2223,該凹槽2223係通過該壓合波浪部222,且該壓合面221之中央位置處係一壓抵區域2211。 A first mold structure 20 is set in the fixed space 11 and connected to the fixed frame assembly 10, and is arranged in a displaceable structure in the fixed space 11, and the first mold structure 20 has a pressing The pressing surface 221 is convexly provided with a pressing wave portion 222, and the pressing wave portion 222 has a complex wave peak 2221 and a complex wave valley 2222, In addition, at least one of the cut portions 223 is formed corresponding to the top edge of a wave crest 2221, and the pressing surface 221 has at least one elongated groove 2223, and the groove 2223 passes through the pressing wave portion 222, and the center of the pressing surface 221 is a pressing area 2211.

於本實施例中,如圖3所示,該第一模具結構20係具有一固定座21及一壓合切割模具22,該固定座21係連接該固定架組件10,而該固定座21係穿設有一組接槽孔211,而該壓合切割模具22係呈可位移地組設於該組接槽孔211,且該壓合面221係設於該壓合切割模具22,且該壓合切割模具22之壓合面221上係具有二裁切部223,其中一裁切部223係設於鄰近該壓抵區域2211的一波峰2221,而另一裁切部223係設於該壓合波浪部222最外側之一波峰2221。 In this embodiment, as shown in FIG. 3, the first mold structure 20 has a fixing base 21 and a pressing and cutting mold 22. The fixing base 21 is connected to the fixing frame assembly 10, and the fixing base 21 is A set of connecting slot holes 211 is penetrated, and the pressing and cutting die 22 is movably assembled in the set of connecting slots 211, and the pressing surface 221 is set on the pressing and cutting die 22, and the pressing The pressing surface 221 of the cutting die 22 is provided with two cutting portions 223, one of the cutting portions 223 is provided on a crest 2221 adjacent to the pressing area 2211, and the other cutting portion 223 is provided on the pressing area 2211. One of the outermost crests 2221 of the combined wave portion 222.

一第二模具結構30,其係設於該固定空間11,並連接該固定架組件10,且與該第一模具結構20相互對應,而該第二模具結構30對應該壓合面221係具有一成型面321,該成型面321係凸設有一成型波浪部322,且該壓合面221與該成型面321之間係形成有一成型空間A;於本實施例中,如圖1及圖2所示,該第二模具結構30係具有一基座31及一成型模具32,該基座31係連接該固定架組件10,而該成型模具32係組設於該基座31,且該成型面321係設於該成型模具32;該成型面321係對應該凹槽2223凹設有一條保護槽323,而該第一模具結構20壓合於該第二模具結構30時,其係使該凹槽2223及該保護槽323係形成一成型保護空間。 A second mold structure 30 is set in the fixed space 11 and connected to the fixed frame assembly 10, and corresponds to the first mold structure 20, and the second mold structure 30 corresponding to the pressing surface 221 has A molding surface 321, the molding surface 321 is convexly provided with a molding wave portion 322, and a molding space A is formed between the pressing surface 221 and the molding surface 321; in this embodiment, as shown in FIGS. 1 and 2 As shown, the second mold structure 30 has a base 31 and a molding mold 32, the base 31 is connected to the fixing frame assembly 10, and the molding mold 32 is assembled on the base 31, and the molding The surface 321 is set on the forming mold 32; the forming surface 321 is recessed with a protection groove 323 corresponding to the groove 2223, and when the first mold structure 20 is pressed against the second mold structure 30, it makes the The groove 2223 and the protection groove 323 form a molded protection space.

一升降驅動模組40,其係連接該第一模具結構20,並用以使該第一模具結構20壓合該第二模具結構30;於本實施例中,該升 降驅動模組40其係由控制裝置、液壓或氣壓連動組件…等驅動元件或構件所組成。 A lift drive module 40 is connected to the first mold structure 20 and used to press the first mold structure 20 to the second mold structure 30; in this embodiment, the lift The lower driving module 40 is composed of driving elements or components such as a control device, hydraulic or pneumatic linkage components.

一沖壓模組50,其係連接該第一模具結構20,且該沖壓模組50具有一壓抵件51及至少一衝擊裝置52,該壓抵件51係連接該第一模具結構20,而該衝擊裝置52係設於該固定架組件10,該衝擊裝置52係用以衝擊該壓抵件51;於本實施例中,該沖壓模組50係具有至少二衝擊裝置52,且該衝擊裝置52係包含有至少一壓力缸521及一衝擊件522,而該壓力缸521係為液壓或氣壓缸,該壓抵件51係呈長條狀,該等衝擊裝置52係用以衝擊該壓抵件51兩端部之一側,並使該壓抵件51壓抵該第一模具結構20之壓合切割模具22。 A stamping module 50 is connected to the first mold structure 20, and the stamping module 50 has a pressing member 51 and at least one impact device 52, the pressing member 51 is connected to the first mold structure 20, and The impact device 52 is arranged on the fixing frame assembly 10, and the impact device 52 is used to impact the pressing member 51; in this embodiment, the stamping module 50 has at least two impact devices 52, and the impact device The 52 system includes at least one pressure cylinder 521 and an impact member 522, and the pressure cylinder 521 is a hydraulic or pneumatic cylinder, the pressing member 51 is elongated, and the impact devices 52 are used to impact the pressing One side of the two ends of the member 51, and the pressing member 51 is pressed against the pressing and cutting mold 22 of the first mold structure 20.

一加熱模組60,其係連接該第一模具結構20及該第二模具結構30,該加熱模組60係使該壓合面221及該成型面321保持於一熱壓成型溫度;於本實施例中,該熱壓成型溫度係為200度至300度之間。 A heating module 60 is connected to the first mold structure 20 and the second mold structure 30. The heating module 60 keeps the pressing surface 221 and the molding surface 321 at a hot pressing temperature; In an embodiment, the hot press molding temperature is between 200 degrees and 300 degrees.

於本實施例中,該成型面321係定位至少一基材300,該基材300係設有至少一導線301,而該升降驅動模組40使該第一模具結構20壓抵該基材300,並使該壓合面221及該成型面321壓擠該基材300,且讓該導線301係位於該保護空間,使該基材300形成有一喇叭振動片成型部302,又,該衝擊件係衝擊該壓抵件51至少一次,使該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。 In this embodiment, the molding surface 321 is positioned at least one substrate 300, the substrate 300 is provided with at least one wire 301, and the lift drive module 40 presses the first mold structure 20 against the substrate 300 , And make the pressing surface 221 and the molding surface 321 squeeze the substrate 300, and let the wire 301 be located in the protective space, so that the substrate 300 forms a horn vibrating plate molding part 302, and the impact member The pressing member 51 is impacted at least once, so that the cutting part 223 cuts the base material 300 and the horn vibrating piece forming part 302 separates the base material 300.

本發明以上述成型切斷的喇叭振動片製造裝置100為使用基礎,進一步提供一種成型切斷的喇叭振動片製造方法200,請繼續參閱圖11,並配合圖6~圖10所示,又,該製造方法200係包含有: 一提供步驟S1,其係提供一基材300,該基材300係具有至少一預成型區;於本實施例中,該基材300係設有至少一導線301, 且該基材300係呈可撓性之片體狀,且該基材300係選自竹子纖維、Aramid、聚酯纖維、棉纖維、壓克力纖維、蠶絲纖維及聚乙烯環烷纖維其中之一或其組合所構成。 The present invention is based on the use of the above-mentioned forming and cutting horn vibrating plate manufacturing device 100, and further provides a forming and cutting horn vibrating plate manufacturing method 200. Please continue to refer to FIG. 11 and to cooperate with FIGS. 6 to 10, and, The manufacturing method 200 includes: A providing step S1 is to provide a substrate 300 having at least one pre-forming area; in this embodiment, the substrate 300 is provided with at least one wire 301, And the substrate 300 is in the shape of a flexible sheet, and the substrate 300 is selected from among bamboo fiber, Aramid, polyester fiber, cotton fiber, acrylic fiber, silk fiber and polyethylene naphthene fiber One or a combination thereof.

一含浸步驟S2,將該基材300含浸於一樹脂B液體中,並使該基材300吸附樹脂B。 In an impregnation step S2, the substrate 300 is immersed in a resin B liquid, and the substrate 300 is made to adsorb the resin B.

一乾燥步驟S3,將含浸該樹脂B後之基材300藉由一烘乾設備500予以烘乾。 In a drying step S3, the substrate 300 impregnated with the resin B is dried by a drying device 500.

一加熱步驟S4,藉由一加熱模組60對該第一模具結構20之壓合面221加熱及該第二模具結構30之成型面321加熱。 In a heating step S4, the pressing surface 221 of the first mold structure 20 and the molding surface 321 of the second mold structure 30 are heated by a heating module 60.

一置放步驟S5,將該基材300放置於該成型空間A中,並位於該成型面321上。 In a placing step S5, the substrate 300 is placed in the molding space A and on the molding surface 321.

一熱壓成型步驟S6,該升降驅動模組40係使該壓合面221壓合於該成型面321,而該壓合波浪部222及該成型波浪部322使該基材300上形成有一喇叭振動片成型部302。 In a hot pressing step S6, the lifting drive module 40 presses the pressing surface 221 to the molding surface 321, and the pressing wave portion 222 and the shaped wave portion 322 form a horn on the substrate 300 Vibration plate molding part 302.

一衝擊裁切步驟S7,該沖壓模組50係使該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動讓該壓合波浪部222衝擊壓抵該基材300,同時,該裁切部223係受力裁切該基材300,並使該喇叭振動片成型部302分離該基材300。 In an impact cutting step S7, the punching module 50 causes the impact device 52 to impact the pressing member 51 at least once, and the pressing member 51 is continuously driven by force to cause the pressing wave portion 222 to impact and press against the substrate 300 At the same time, the cutting part 223 cuts the base material 300 under force, and separates the base material 300 from the horn vibrating plate molding part 302.

一移料步驟S8,將該喇叭振動片成型部302分取出;於本實施例中,取出之喇叭振動片成型部302係為一喇叭振動片400。 In a material-moving step S8, the horn vibrating plate molding part 302 is taken out separately; in this embodiment, the horn vibrating plate molding part 302 taken out is a horn vibrating plate 400.

為供進一步瞭解本發明構造特徵、運用技術手段及所預期達成之功效,茲將本發明使用方式加以敘述,相信當可由此而對本發明有更深入且具體之瞭解,如下所述: 請繼續參閱圖11,並配合圖6~圖10所示,係為本發明之一較佳實施例之製造方法200流程圖、流程示意圖、使用狀態流程示意圖、製程狀態示意圖及喇叭振動片400之立體圖;於使用狀態時,本發明主要係藉由該第一模具結構20於該壓合波浪部222設置有該等裁切部223,同時,再搭配該沖壓模組50之設置,藉以達到於對基材300進行熱壓成型製程時,如上述之熱壓成型步驟S6及該衝擊裁切步驟S7,該壓合波浪部222及該成型波浪部322讓該基材300上形成有一喇叭振動片成型部302,而後該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。 In order to further understand the structural features of the present invention, the technical means used and the expected effects, the use of the present invention is described. It is believed that a more in-depth and specific understanding of the present invention can be obtained from this, as follows: Please continue to refer to FIG. 11, in conjunction with FIGS. 6 to 10, which are a flowchart of a manufacturing method 200, a schematic flow diagram, a schematic flow diagram of a use state, a schematic diagram of a process state, and a speaker vibrating plate 400 according to a preferred embodiment of the present invention Three-dimensional view; when in use, the present invention mainly uses the first mold structure 20 to provide the cutting portions 223 on the pressing wave portion 222, and at the same time, it is matched with the setting of the stamping module 50 to achieve When the substrate 300 is subjected to the hot press molding process, as in the above-mentioned hot press molding step S6 and the impact cutting step S7, the press wave portion 222 and the molded wave portion 322 form a horn vibrating plate on the base material 300 The forming part 302, and then the impact device 52 impacts the pressing part 51 at least once. The pressing part 51 is forced to link the cutting part 223 to cut the substrate 300, and separate the horn vibrating plate forming part 302 from the Substrate 300.

更詳而言之,本發明於熱壓製程中,係能完成對待加工之基材300的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。 In more detail, the present invention can complete the forming process and cutting process of the substrate 300 to be processed during the hot pressing process, thereby eliminating the process and time of material conversion, providing processing stability, and improving processing The effect of precision and improving processing efficiency.

請再繼續參閱圖9所示,其係為一較佳實施例中顯示於衝擊裁切步驟S7之製程狀態示意圖;而本發明係能依據操作人員之設定,將該沖壓模組50係使該衝擊裝置52衝擊該壓抵件51至少二次以上,藉以確保該等裁切部223能將該喇叭振動片成型部302分離該基材300。 Please continue to refer to FIG. 9, which is a schematic diagram of the process state shown in the impact cutting step S7 in a preferred embodiment; and the present invention can set the punching module 50 according to the setting of the operator. The impact device 52 impacts the pressing member 51 at least twice, so as to ensure that the cut parts 223 can separate the horn vibrating plate molding part 302 from the base material 300.

請再繼續參閱圖2、圖3及圖5所示,該凹槽2223及該保護槽323所構成之保護空間,其係能用以防止該等裁切部223裁切到該導線301,重要的是,更能於熱壓成型步驟S6中保護該導線301,並能有效解決於喇叭振動片400於製程中導線301於模具加溫、加壓時,進而發生錯位或因受熱而變形鬆散、損壞之問題;另外,該成型保護空間更能達到穩固該導線301與該基材300相互結合之效用。 Please continue to refer to Figures 2, 3, and 5, the protection space formed by the groove 2223 and the protection groove 323 can be used to prevent the cutting portions 223 from cutting the wire 301. It is important What's more, it can protect the wire 301 in the hot pressing step S6, and can effectively solve the problem that the wire 301 will be misaligned or deformed and loosened due to heat when the horn vibrating piece 400 is heated and pressurized in the mold during the manufacturing process. The problem of damage; in addition, the molded protective space can achieve the effect of stabilizing the combination of the wire 301 and the substrate 300.

值得一提的是,由於本發明的熱壓成型溫度係為200度至300度之間,而於實際較佳成型溫度係220度;由於該基材300經由含浸樹脂B,故熱壓成型之溫度不能太高或太低,而當成型溫度位於200度至300度之間時,樹脂B的記憶性(plastic memory)此特性可以使基材300經過加熱後,軟化而貼附於該壓合面221及該成型面321之上,以得到所需要的振動片形狀;且於成型溫度位於200度至300度熱壓成型後之喇叭振動谝,其具有較佳的熱強度及熱延展性(hot strangth and elonggation),而該熱強度是指樹脂B經過熱化之後的材料強度;重要的是,在此溫度範圍在加熱之後,該喇叭振動片400具有預定彈性及延伸量,且比較不會產生撕裂的現象。 It is worth mentioning that, because the hot pressing temperature of the present invention is between 200 degrees and 300 degrees, and the actual preferred molding temperature is 220 degrees; because the substrate 300 is impregnated with resin B, the hot pressing The temperature cannot be too high or too low. When the molding temperature is between 200°C and 300°C, the characteristic of plastic memory of resin B can make the base material 300 soften and adhere to the press after heating. On the surface 221 and the molding surface 321, to obtain the required shape of the vibrating plate; and the horn vibrator after hot press molding at a molding temperature of 200 to 300 degrees has better thermal strength and thermal ductility ( hot strangth and elonggation), and the thermal strength refers to the material strength of the resin B after being heated; it is important that after heating in this temperature range, the horn vibrating piece 400 has predetermined elasticity and elonggation, and is less The phenomenon of tearing occurs.

茲,再將本發明之特徵及其可達成之預期功效陳述如下:本發明之成型切斷的喇叭振動片製造裝置及其製造方法,藉由該第一模具結構20於該壓合波浪部222設置有該等裁切部223,同時,再搭配該沖壓模組50之設置,藉以達到於對基材300進行熱壓成型製程時,該壓合波浪部222及該成型波浪部322讓該基材300上形成有一喇叭振動片成型部302,而後該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。 Hereinafter, the characteristics of the present invention and the expected effects that can be achieved are described as follows: The forming and cutting horn vibrating plate manufacturing device and manufacturing method thereof of the present invention uses the first mold structure 20 to press the wave portion 222 The cutting parts 223 are provided, and at the same time, it is matched with the setting of the stamping module 50, so as to achieve that when the substrate 300 is subjected to a hot press forming process, the pressing wave part 222 and the forming wave part 322 make the base A horn vibrating plate forming part 302 is formed on the material 300, and then the impact device 52 impacts the pressing part 51 at least once. The pressing part 51 is forced to link the cutting part 223 to cut the substrate 300 and make the The horn diaphragm forming part 302 separates the base material 300.

本發明係具有以下實施功效及技術功效: The present invention has the following implementation and technical effects:

其一,本發明藉由該第一模具結構20上之成型切斷結構與該沖壓模組50之設置,從而能於喇叭振動片400之熱壓製程中完成對待加工之基材300的成型與裁切,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。 First, the present invention uses the forming and cutting structure on the first mold structure 20 and the arrangement of the stamping module 50 to complete the forming and forming of the substrate 300 to be processed in the hot pressing process of the horn vibrating plate 400 Cutting can eliminate the process and time of material conversion, provide processing stability, and improve processing accuracy and efficiency.

其二,本發明係由上述結構說明及製造方法200之說明,可進一步得知本發明具有結構簡單、操作方便及製造成本低,並能實現於喇叭振動片400之熱壓成形製程中達到多工序的加工,且不會佔據加工空間而縮減材料移動範圍及妨礙加工,藉以達到提升加工與運作之效率。 Second, the present invention is based on the above description of the structure and manufacturing method 200. It can be further understood that the present invention has a simple structure, convenient operation and low manufacturing cost, and can be implemented in the hot press forming process of the horn vibrating plate 400. Process processing, and will not occupy the processing space, reduce the range of material movement and hinder processing, so as to improve the efficiency of processing and operation.

其三,本發明藉由該凹槽2223及該保護槽323構成之該成型保護空間,以達有效解決於喇叭振動片400於製程中導線301於模具加溫、加壓時,進而發生錯位或因受熱而變形鬆散之問題;另外,本發明不僅能保護導線301本體之結構,更能達到整線、防止導線301錯位及脫離該基材300外側之效用。 Third, the present invention uses the molded protection space formed by the groove 2223 and the protection groove 323 to effectively solve the problem that the wire 301 of the horn vibrating plate 400 is heated and pressurized in the mold during the manufacturing process, and then misaligned or The problem of deformation and looseness due to heat; in addition, the present invention can not only protect the structure of the main body of the wire 301, but also achieve the effect of the whole wire, preventing the wire 301 from being dislocated and leaving the outer side of the substrate 300.

綜上所述,本發明在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本發明實已具備發明專利要件,爰依法提出申請。 To sum up, the present invention has excellent practicality in similar products. At the same time, we have checked the technical data of this type of structure at home and abroad. The literature has not found the same structure. Therefore, The present invention actually has the requirements for a patent for invention, and an application is filed in accordance with the law.

惟,以上所述者,僅係本發明之較佳可行實施例而已,故舉凡應用本發明說明書及申請專利範圍所為之等效結構變化,理應包含在本發明之專利範圍內。 However, the above are only the preferred and feasible embodiments of the present invention, so any equivalent structural changes made by applying the specification of the present invention and the scope of the patent application should be included in the patent scope of the present invention.

100            製造裝置                                        10              固定架組件                                   30              第二模具結構       31                   基座 40              升降驅動模組                               50              沖壓模組                51                   壓抵件 52              衝擊裝置                521                 壓力缸 522            衝擊件100 10 manufacturing apparatus 30 of the second die holder assembly 31 the base structure 40 down driving module 52 is pressed against the impact member 522 impact cylinder means 521 punching die member 50 51

Claims (10)

一種成型切斷的喇叭振動片製造裝置,其係包含有:一固定架組件,其係具有一固定空間;一第一模具結構,其係設於該固定空間,並連接該固定架組件,且於該固定空間中呈可位移之結構設置,而該第一模具結構係具有一壓合面,該壓合面係凸設有一壓合波浪部,該壓合波浪部係具有複數波峰及複數波谷,又,其中至少一裁切部係對應形成於一波峰之頂緣;一第二模具結構,其係設於該固定空間,並連接該固定架組件,且與該第一模具結構相互對應,而該第二模具結構對應該壓合面係具有一成型面,該成型面係凸設有一成型波浪部,且該壓合面與該成型面之間係形成有一成型空間;一升降驅動模組,其係連接該第一模具結構,並用以使該第一模具結構壓合該第二模具結構;及一沖壓模組,其係連接該第一模具結構,且該沖壓模組具有一壓抵件及至少一衝擊裝置,該壓抵件係連接該第一模具結構,而該衝擊裝置係設於該固定架組件,該衝擊裝置係用以衝擊該壓抵件;其中,該成型面係定位至少一基材,而該升降驅動模組使該第一模具結構壓抵該基材,並使該壓合面及該成型面壓擠該基材,使該基材形成有一喇叭振動片成型部,又,該衝擊裝置係衝擊該壓抵件至少一次,使該裁切部裁切該基材。 A manufacturing device for a shaped and cut horn vibrating plate, which includes: a fixing frame assembly having a fixing space; a first mold structure, which is arranged in the fixing space and connected to the fixing frame assembly, and It is arranged in a displaceable structure in the fixed space, and the first mold structure has a pressing surface, the pressing surface is convexly provided with a pressing wave portion, and the pressing wave portion has a complex number of crests and a complex number of troughs In addition, at least one of the cut portions is formed corresponding to the top edge of a wave crest; a second mold structure is set in the fixed space and connected to the fixing frame assembly, and corresponds to the first mold structure, The second mold structure has a molding surface corresponding to the pressing surface, the molding surface is convexly provided with a molding wave portion, and a molding space is formed between the pressing surface and the molding surface; a lifting drive module , Which is connected to the first mold structure, and used for pressing the first mold structure to the second mold structure; and a stamping module, which is connected to the first mold structure, and the stamping module has a pressing force And at least one impact device, the pressing piece is connected to the first mold structure, and the impact device is arranged on the fixing frame assembly, and the impact device is used to impact the pressing piece; wherein the forming surface is positioned At least one base material, and the lift drive module presses the first mold structure against the base material, and presses the pressing surface and the molding surface to press the base material, so that the base material forms a horn vibrating plate molding part Moreover, the impact device impacts the pressing member at least once, so that the cutting part cuts the substrate. 依據申請專利範圍第1項所述之成型切斷的喇叭振動片製造裝置,其中,更包含有一加熱模組,其係連接該第一模具結構及該第 二模具結構,該加熱模組係使該壓合面及該成型面保持於一熱壓成型溫度。 According to the forming and cutting horn vibrating plate manufacturing device according to the first item of the scope of patent application, it further includes a heating module connected to the first mold structure and the first mold structure. Two mold structures, the heating module keeps the pressing surface and the forming surface at a hot pressing temperature. 依據申請專利範圍第2項所述之成型切斷的喇叭振動片製造裝置,其中,該熱壓成型溫度係為200度至300度之間。 According to the forming and cutting horn vibrating piece manufacturing device described in item 2 of the scope of patent application, the hot-press forming temperature is between 200 degrees and 300 degrees. 依據申請專利範圍第3所述之成型切斷的喇叭振動片製造裝置,其中,該沖壓模組係具有至少二衝擊裝置,且該衝擊裝置係包含有至少一壓力缸及一衝擊件,而該壓抵件係呈長條狀,該等衝擊裝置係用以衝擊該壓抵件兩端部之一側,並使該壓抵件壓抵該第一模具結構。 According to the third aspect of the patent application, the forming and cutting horn vibrating plate manufacturing device, wherein the stamping module has at least two impact devices, and the impact device includes at least one pressure cylinder and one impact member, and the The pressing piece is elongated, and the impact devices are used for impacting one side of the two ends of the pressing piece and pressing the pressing piece against the first mold structure. 依據申請專利範圍第1項所述之成型切斷的喇叭振動片製造裝置,其中,該第一模具結構係具有一固定座及一壓合切割模具,該固定座係連接該固定架組件,而該固定座係穿設有一組接槽孔,而該壓合切割模具係呈可位移地組設於該組接槽孔,且該壓合面係設於該壓合切割模具,又,該壓抵件係連接該壓合切割模具;另,該第二模具結構係具有一基座及一成型模具,該基座係連接該固定架組件,而該成型模具係組設於該基座,且該成型面係設於該成型模具。 According to the forming and cutting horn vibrating plate manufacturing device according to the first item of the patent application, the first mold structure has a fixing base and a pressing and cutting mold, the fixing base is connected to the fixing frame assembly, and The fixing seat is penetrated with a set of connecting slot holes, and the pressing and cutting die is movably assembled in the set of connecting slots, and the pressing surface is arranged on the pressing and cutting die, and the pressing The abutment piece is connected to the pressing and cutting mold; in addition, the second mold structure has a base and a forming mold, the base is connected to the fixing frame assembly, and the forming mold is assembled on the base, and The molding surface is set on the molding die. 依據申請專利範圍第1項所述之成型切斷的喇叭振動片製造裝置,其中,該基材係設有至少一導線,該壓合面係具有至少一長條狀之凹槽,該凹槽係通過該壓合波浪部,且該壓合面之中央位置處係一壓抵區域,又,該成型面係對應該凹槽凹設有一條保護槽,而該第一模具結構壓合於該第二模具結構時,其係使該凹槽及該保護槽係形成一成型保護空間,而該導線係位於該保護空間。 The forming and cutting horn vibrating piece manufacturing device according to the first item of the scope of patent application, wherein the substrate is provided with at least one wire, the pressing surface has at least one elongated groove, and the groove It passes through the pressing wave portion, and the central position of the pressing surface is a pressing area. In addition, the molding surface is recessed with a protection groove corresponding to the groove, and the first mold structure is pressed against the In the second mold structure, the groove and the protection groove form a molded protection space, and the wire is located in the protection space. 依據申請專利範圍第6項所述之成型切斷的喇叭振動片製造裝置,其中,該第一模具結構係具有至少二裁切部,其中一裁切部係設於鄰近該壓抵區域的一波峰,而另一裁切部係設於該壓合波浪部最外側之一波峰。 According to the forming and cutting horn vibrating plate manufacturing device according to the scope of patent application, wherein, the first mold structure has at least two cutting portions, and one of the cutting portions is provided at a portion adjacent to the pressing area The wave crest, and another cutting part is set on the outermost wave crest of the pressing wave part. 一種成型切斷的喇叭振動片製造方法,其係使用如申請專利範圍第1項所述之成型切斷的喇叭振動片製造裝置,而該喇叭振動片製造方法係包含有:一提供步驟,其係提供一基材,該基材係具有至少一預成型區;一含浸步驟,將該基材含浸於一樹脂中;一乾燥步驟,將含浸該樹脂後之基材予以烘乾;一加熱步驟,藉由一加熱模組對該第一模具結構之壓合面加熱及該第二模具結構之成型面加熱;一置放步驟,將該基材放置於該成型空間中,並位於該成型面上;一熱壓成型步驟,該升降驅動模組係使該壓合面壓合於該成型面,而該壓合波浪部及該成型波浪部使該基材上形成有一喇叭振動片成型部;一衝擊裁切步驟,該沖壓模組係使該衝擊裝置衝擊該壓抵件至少一次,該壓抵件係受力連動讓該壓合波浪部衝擊壓抵該基材,同時,該裁切部係受力裁切該基材,並使該喇叭振動片成型部分離該基材;一移料步驟,將該喇叭振動片成型部分取出。 A method for manufacturing a molded and cut horn vibrating plate, which uses the molding and cut horn vibrating plate manufacturing device as described in the first item of the scope of patent application, and the method for manufacturing a horn vibrating plate includes: a providing step, which A substrate is provided, the substrate has at least one pre-forming area; an impregnation step, impregnating the substrate in a resin; a drying step, drying the substrate impregnated with the resin; and a heating step , By a heating module heating the pressing surface of the first mold structure and heating the molding surface of the second mold structure; a placement step, placing the substrate in the molding space and on the molding surface On; a hot pressing forming step, the lifting drive module makes the pressing surface pressed against the forming surface, and the pressing wave portion and the formed wave portion form a horn vibrating plate forming portion on the substrate; In an impact cutting step, the punching module causes the impact device to impact the pressing member at least once, and the pressing member is continuously driven by force to make the pressing wave part impact and press against the base material. At the same time, the cutting part The base material is cut under force, and the horn vibrating plate forming part is separated from the base material; a material removal step is to take out the horn vibrating plate forming part. 依據申請專利範圍第8項所述之成型切斷的喇叭振動片製造方法,其中,該移料步驟中之喇叭振動片成型部係為一喇叭振動片。 According to the method for manufacturing a shaped and cut horn vibrating plate according to item 8 of the scope of patent application, the horn vibrating plate forming part in the material moving step is a horn vibrating plate. 依據申請專利範圍第8項所述之成型切斷的喇叭振動片製造方法,其中,該沖壓模組係使該衝擊裝置衝擊該壓抵件至少二次。 According to the method for manufacturing a shaped and cut horn vibrating plate according to item 8 of the scope of patent application, wherein the punching module makes the impact device impact the pressing member at least twice.
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JP2011071707A (en) * 2009-09-25 2011-04-07 Yamaha Corp Diaphragm for speaker, and method of manufacturing diaphragm for speaker
WO2013141369A1 (en) * 2012-03-22 2013-09-26 ヤマハ株式会社 Diaphragm for electroacoustic transducer, and method for manufacturing same
CN206100460U (en) * 2016-10-09 2017-04-12 苏州倍声声学技术有限公司 Automatic hot briquetting equipment of moving iron receiver vibrating diaphragm
TWM575231U (en) * 2018-08-27 2019-03-01 大原博 Shaped cut speaker vibrating film manufacturing device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004098236A1 (en) * 1999-01-27 2004-11-11 Toshihide Inoue Speaker diaphragm
US20060249327A1 (en) * 2005-04-21 2006-11-09 Masatoshi Sato Vibration system part for speaker device and manufacturing method thereof
JP2011071707A (en) * 2009-09-25 2011-04-07 Yamaha Corp Diaphragm for speaker, and method of manufacturing diaphragm for speaker
WO2013141369A1 (en) * 2012-03-22 2013-09-26 ヤマハ株式会社 Diaphragm for electroacoustic transducer, and method for manufacturing same
CN206100460U (en) * 2016-10-09 2017-04-12 苏州倍声声学技术有限公司 Automatic hot briquetting equipment of moving iron receiver vibrating diaphragm
TWM575231U (en) * 2018-08-27 2019-03-01 大原博 Shaped cut speaker vibrating film manufacturing device

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