TWI798881B - Cutter replacement method and cutting equipment - Google Patents
Cutter replacement method and cutting equipment Download PDFInfo
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- TWI798881B TWI798881B TW110138789A TW110138789A TWI798881B TW I798881 B TWI798881 B TW I798881B TW 110138789 A TW110138789 A TW 110138789A TW 110138789 A TW110138789 A TW 110138789A TW I798881 B TWI798881 B TW I798881B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 97
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 119
- 230000000284 resting effect Effects 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 2
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- 238000010586 diagram Methods 0.000 description 11
- 238000001179 sorption measurement Methods 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 6
- 235000012431 wafers Nutrition 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
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Abstract
本發明提供一種切刀更換方法及切割設備,該切刀更換方法,包括:提供一置刀機構,該置刀機構設有一第一置刀座及一設置一新切刀的一第二置刀座;使該置刀機構以該第一置刀座至一切刀機構攜帶一舊切刀移出該切刀機構及以該第二置刀座攜帶該新切刀安裝在該切刀機構;藉此增加更換切刀效率及降低操作人員風險。 The present invention provides a cutting knife replacement method and cutting equipment. The cutting knife replacement method includes: providing a knife setting mechanism, the knife setting mechanism is provided with a first knife setting seat and a second knife setting seat for a new cutting knife seat; make the knife setting mechanism carry an old knife out of the knife mechanism with the first knife setting seat to the cutting knife mechanism and carry the new cutting knife with the second knife setting seat and install it on the cutting knife mechanism; thereby Increase the efficiency of changing the cutter and reduce the risk of the operator.
Description
本發明係有關於一種切刀更換方法及切割設備,尤指一種在電子元件的製程中用於對片狀晶片進行切割的切刀更換方法及切割設備。 The invention relates to a cutting knife replacement method and cutting equipment, especially to a cutting knife replacement method and cutting equipment for cutting sheet wafers in the manufacturing process of electronic components.
一般電子元件的製程中,常有將待加工物切割成複數個晶片以利後續加工為電子元件的需求;以被動元件的製程為例,專利號第I627042號「晶片切割裝置」已公開一種可將例如陶瓷基板的片狀晶片之待加工物切割成條狀晶片的切割設備,該待加工物係放置於一載台上,該載台可相對一機架水平位移,當該載台位移至該機架下方時,該機架上的一進給裝置將驅動一切割裝置上下位移,以對該載台上的該待加工物進行切割;該切割裝置設有一本體與一固定座,該固定座可相對於該本體樞轉,使一切刀選擇性地夾設在該本體與該固定座之間。 In the manufacturing process of general electronic components, there is often a need to cut the object to be processed into a plurality of wafers for subsequent processing into electronic components; taking the manufacturing process of passive components as an example, Patent No. I627042 "Wafer Cutting Device" has disclosed a device that can Cutting equipment for cutting the object to be processed, such as a sheet wafer of a ceramic substrate, into a strip wafer. The object to be processed is placed on a stage that can be horizontally displaced relative to a frame. When the frame is below, a feeding device on the frame will drive a cutting device to move up and down to cut the object to be processed on the carrier; the cutting device is provided with a body and a fixed seat, the fixed The seat can pivot relative to the main body, so that the cutting knife is selectively sandwiched between the main body and the fixed seat.
所述第I627042號「晶片切割裝置」專利案所揭露的先前技術,該切割設備的切割裝置,主要係以複數個螺固件穿經該本體與該固定座,使該固定座固定在該本體上以保持該切刀被兩者夾持;當操作者需要更換切刀時,操作者需一一手動旋開複數個該螺固件,再手動使該固定座與該本體分離,才能卸下舊的切刀,在換上新的切刀後,操作者再手動使該固定座與該本體靠近,並一一手動旋緊複數個該螺固件,以令該固定座固定在該本體上使新的切刀被兩者夾持;該先前技術除須有許多需人力費時操作的作業外,由於該載台位於操作者與該切割裝置間,操作者更換切刀時必於身體俯跨該載台上方並伸手至 該切割裝置處施力鎖換鋒利的切刀,不僅身體易誤觸機構,雙手亦有遭切刀割傷風險,有待進一步研究改善。 In the prior art disclosed in the No. I627042 "Wafer Cutting Device" patent case, the cutting device of the cutting device mainly uses a plurality of screws to pass through the body and the fixing seat, so that the fixing seat is fixed on the body To keep the cutter clamped by the two; when the operator needs to replace the cutter, the operator needs to manually unscrew a plurality of the screws one by one, and then manually separate the fixing seat from the body to remove the old one. Cutter, after replacing a new cutter, the operator manually makes the fixing seat close to the body, and manually tightens a plurality of screws one by one, so that the fixing seat is fixed on the body so that the new The cutting knife is clamped by the two; in addition to many operations requiring manpower and time-consuming operations in this prior art, since the platform is located between the operator and the cutting device, the operator must lean over the platform when replacing the cutting knife above and reach out to The cutting device uses force to lock and replace the sharp knife. Not only the body is easy to accidentally touch the mechanism, but also the hands are at risk of being cut by the knife. Further research and improvement are needed.
爰此,本發明之目的,在於提供一種增加更換切刀效率及降低操作人員風險的切刀更換方法。 Therefore, the object of the present invention is to provide a cutter replacement method that increases the efficiency of cutter replacement and reduces the risk of operators.
本發明之另一目的,在於提供一種用以執行如所述切刀更換方法的切割設備。 Another object of the present invention is to provide a cutting device for implementing the above-mentioned cutter replacement method.
本發明之又一目的,在於提供一種增加更換切刀效率及降低操作人員風險的切割設備。 Yet another object of the present invention is to provide a cutting device that increases the efficiency of replacing the cutter and reduces the risk of the operator.
依據本發明目的之切刀更換方法,包括:提供一置刀機構,該置刀機構設有一第一置刀座及一設置一新切刀的一第二置刀座;使該置刀機構以該第一置刀座至一切刀機構攜帶一舊切刀移出該切刀機構及以該第二置刀座攜帶該新切刀安裝在該切刀機構。 The cutter replacement method according to the object of the present invention includes: providing a knife setting mechanism, which is provided with a first knife setting seat and a second knife setting seat for setting a new cutting knife; making the knife setting mechanism with The first knife-setting seat carries an old knife out of the knife-cutting mechanism to the knife-cutting mechanism, and the new knife is installed on the knife-cutting mechanism with the second knife-setting seat.
依據本發明目的之另一切刀更換方法,包括:提供一切刀機構設置一舊切刀;提供一供設置待加工物的載台;使該載台連動一置刀機構攜帶該舊切刀移出該切刀機構及攜帶一新切刀安裝在該切刀機構。 Another cutter replacement method according to the object of the present invention includes: providing a cutter mechanism to set an old cutter; providing a carrier for setting the object to be processed; making the carrier link with a knife setting mechanism to carry the old cutter out of the The cutter mechanism and a new cutter are installed on the cutter mechanism.
依據本發明另一目的之切割設備,用以執行如所述切刀更換方法。 A cutting device according to another object of the present invention is used to implement the cutting knife replacement method as described above.
依據本發明又一目的之切割設備,設有:一機台台面,設有一座架;一切割裝置,設於該座架上,該切割裝置設有一切刀機構,該切刀機構設有一舊切刀;一載台,設於該機台台面上,可受驅動作位移至該切刀機構下方,設有供設置待加工物的一承載面;一置刀機構,該置刀機構設有一新切刀;該置刀機構可位移至對應該切刀機構將該舊切刀移出該切刀機構及將該新切刀安裝在該切刀機構。 According to the cutting equipment of another object of the present invention, it is provided with: a machine table top is provided with a frame; a cutting device is located on the frame, the cutting device is provided with a cutter mechanism, and the cutter mechanism is provided with an old Cutter; a carrier, set on the table top of the machine table, can be driven to move to the bottom of the cutter mechanism, and is provided with a bearing surface for setting the workpiece to be processed; a knife setting mechanism, the knife setting mechanism is provided with a New cutter: the knife setting mechanism can be displaced to correspond to the cutter mechanism, the old cutter is moved out of the cutter mechanism and the new cutter is installed on the cutter mechanism.
本發明實施例切刀更換方法及切割設備,由於以該置刀機構攜帶該舊切刀移出該切刀機構及攜帶該新切刀安裝在該切刀機構,操作者可以免除以手動方式更換切刀的費時操作,藉此以增加更換切刀效率及降低操作人員風險。 In the cutter replacement method and cutting equipment of the embodiment of the present invention, since the old cutter is carried out of the cutter mechanism by the cutter mechanism and the new cutter is installed on the cutter mechanism, the operator can avoid manually replacing the cutter. Time-consuming operation of knives, thereby increasing the efficiency of changing knives and reducing the risk of operators.
A:機台台面 A: Machine table
A1:座架 A1: Mount
A2:搬送區間 A2: Transfer section
A3:滑軌 A3: slide rail
B:切割裝置 B: cutting device
B1:切刀機構 B1: Cutter Mechanism
B11:第一刀座 B11: The first knife seat
B111:擋抵件 B111: Blocking parts
B1111:擋抵部 B1111: Resisting part
B112:第一夾持部 B112: The first clamping part
B113:第一夾持面 B113: First clamping surface
B114:第一固持部 B114: The first holding part
B115:連動件 B115: Linkage
B1151:鏤空區間 B1151: hollow interval
B116:第一壓座 B116: The first press seat
B1161:扣提部 B1161: Buckle lift
B117:第一樞桿 B117: First Pivot
B118:彈性元件 B118: Elastic elements
B119:驅動件 B119: Driver
B12:第二刀座 B12: Second knife seat
B121:第二夾持部 B121: Second clamping part
B122:第二夾持面 B122: Second clamping surface
B123:扣件 B123: Fasteners
B124:第二壓座 B124:Second pressure seat
B1241:聯動部 B1241: Linkage Department
B125:第二樞桿 B125:Second Pivot
B126:彈性元件 B126: Elastic elements
B13:樞桿 B13:Pivot
B131:彈性元件 B131: Elastic elements
B14:夾縫 B14: Gap
B2:驅動機構 B2: Drive Mechanism
B21:滑軌 B21: slide rail
B22:滑座 B22: sliding seat
B23:驅動件 B23: Driver
B3:夾靠機構 B3: clamping mechanism
B31:座架 B31: Mount
B311:樞座 B311: Pivot seat
B32:驅動件 B32: Driver
B321:輸出桿 B321: output rod
B33:頂抵件 B33: Jacking parts
B331:螺桿部 B331: Screw part
B332:抵壓塊 B332: Pressure block
B333:鎖固件 B333: Locking hardware
B34:連接組件 B34: Connection components
B341:第一連接件 B341: First connector
B342:第二連接件 B342: Second connector
B343:第三連接件 B343: Third connector
B4:聯結件 B4: Connector
C:載台 C: stage
C1:承載座 C1: bearing seat
C2:承載面 C2: bearing surface
D:置刀機構 D: Knife setting mechanism
D1:座架 D1: seat frame
D2:第一置刀座 D2: The first tool holder
D21:第一驅動件 D21: the first driving member
D22:第一靠刀部 D22: The first knife part
D23:第一靠置面 D23: The first resting surface
D24:第二固持部 D24: The second holding part
D25:底置座 D25: base seat
D26:膜層 D26: film layer
D27:區間 D27: Interval
D3:第二置刀座 D3: The second tool holder
D31:第二驅動件 D31: the second driving member
D32:第二靠刀部 D32: The second part of the knife
D33:第二靠置面 D33: Second resting surface
D34:第三固持部 D34: The third holding part
D35:底置座 D35: base seat
D36:膜層 D36: film layer
D37:區間 D37: Interval
E:舊切刀 E: old cutter
E1:刀尖 E1: Knife tip
E2:刀背 E2: blade back
E3:刀面 E3: knife face
F:新切刀 F: new cutter
F1:刀尖 F1: Knife tip
F2:刀背 F2: knife back
F3:刀面 F3: knife face
圖1係本發明實施例中所舉例的切割設備立體示意圖。 Fig. 1 is a three-dimensional schematic diagram of a cutting device exemplified in an embodiment of the present invention.
圖2係本發明實施例中該切刀機構的立體示意圖。 Fig. 2 is a three-dimensional schematic diagram of the cutter mechanism in the embodiment of the present invention.
圖3係本發明實施例中該切刀機構的該第一刀座與第二刀座被鬆放時,該第一刀座上樞桿樞套的彈性元件與該第二刀座撐頂關係的剖面示意圖。 Fig. 3 is the relationship between the elastic element of the pivot rod pivot sleeve on the first knife seat and the support of the second knife seat when the first knife seat and the second knife seat of the cutting knife mechanism in the embodiment of the present invention are released sectional schematic diagram.
圖4係本發明實施例中該切刀機構的該第一刀座與第二刀座被鬆放時,該第一刀座中第一樞桿樞套的彈性元件與該第二刀座中第二樞桿樞套的彈性元件撐頂關係的剖面示意圖。 Fig. 4 is when the first knife seat and the second knife seat of the cutting knife mechanism in the embodiment of the present invention are released, the elastic element of the first pivot pivot sleeve in the first knife seat and the second knife seat A schematic cross-sectional view of the supporting relationship of the elastic element of the second pivot sleeve.
圖5係本發明實施例中該切刀機構中的該夾靠機構的操作對該第二夾座脫離壓抵狀態之示意圖。 Fig. 5 is a schematic diagram showing that the operation of the clamping mechanism in the cutter mechanism in the embodiment of the present invention releases the pressing state of the second clamping seat.
圖6係本發明實施例中置刀機構的立體分解示意圖。 Fig. 6 is a three-dimensional exploded schematic view of the knife setting mechanism in the embodiment of the present invention.
圖7係本發明實施例中切刀機構與置刀機構的換刀操作示意圖(一)。 Fig. 7 is a schematic diagram (1) of the knife-changing operation of the knife-cutting mechanism and the knife-setting mechanism in the embodiment of the present invention.
圖8係本發明實施例中切刀機構與置刀機構的換刀操作示意圖(二)。 Fig. 8 is a schematic diagram (2) of the knife-changing operation of the knife-cutting mechanism and the knife-setting mechanism in the embodiment of the present invention.
圖9係本發明實施例中切刀機構與置刀機構的換刀操作示意圖(三)。 Fig. 9 is a schematic diagram (3) of the knife-changing operation of the knife-cutting mechanism and the knife-setting mechanism in the embodiment of the present invention.
圖10係本發明實施例中切刀機構與置刀機構的換刀操作示意圖(四)。 Fig. 10 is a schematic diagram (4) of the knife-changing operation of the knife-cutting mechanism and the knife-setting mechanism in the embodiment of the present invention.
圖11係本發明實施例中切刀機構與置刀機構的換刀操作示意圖(五)。 Fig. 11 is a schematic diagram of the knife-changing operation of the knife-cutter mechanism and the knife-setting mechanism in the embodiment of the present invention (5).
圖12係本發明實施例中切刀機構與置刀機構的換刀操作示意圖(六)。 Fig. 12 is a schematic diagram (6) of the knife-changing operation of the knife-cutting mechanism and the knife-setting mechanism in the embodiment of the present invention.
圖13係本發明實施例中切刀機構與置刀機構的換刀操作示意圖(七)。 Fig. 13 is a schematic diagram of the knife-changing operation of the knife-cutting mechanism and the knife-setting mechanism in the embodiment of the present invention (7).
請參閱圖1,本發明實施例可以如圖所示之切割設備為例作說明,該切割設備設有:一機台台面A,設有龍門型態的一座架A1,該座架A1提供一搬送區間A2,該搬送區間A2內的該機台台面A上設有提供X軸向直線搬送流路的滑軌A3;一切割裝置B,設於該搬送區間A2上方的該座架A1上,該切割裝置B設有一切刀機構B1以及驅動該切刀機構B1上下位移的一驅動機構B2;其中,該驅動機構B2設有可於該座架A1上所設Z軸向的滑軌B21上作上、下滑移的滑座B22,以及對該滑座B22作驅動的一驅動件B23;一載台C,以一承載座C1設於該機台台面A上的該滑軌A3上,可受驅動作X軸向直線位移經該搬送區間A2並至該切刀機構B1下方,該承載座C1上方表面設有一供設置例如片狀晶片之待加工物的承載面C2;一置刀機構D,以一座架D1設於該載台C靠操作人員的一側的該承載座C1,並與該載台C同步連動。 Referring to Fig. 1, the embodiment of the present invention can be described as an example with the cutting equipment as shown in the figure. In the conveying section A2, a slide rail A3 providing a linear conveying flow path in the X-axis is provided on the machine table A in the conveying section A2; a cutting device B is arranged on the seat frame A1 above the conveying section A2, The cutting device B is provided with a cutter mechanism B1 and a drive mechanism B2 that drives the cutter mechanism B1 to move up and down; wherein, the drive mechanism B2 is provided with a Z-axis slide rail B21 that can be set on the seat frame A1 A sliding seat B22 that slides up and down, and a driving member B23 that drives the sliding seat B22; a carrier C, with a carrier C1 set on the slide rail A3 on the table top A of the machine, Can be driven for X-axis linear displacement through the conveying section A2 and to the bottom of the cutter mechanism B1, the upper surface of the bearing seat C1 is provided with a bearing surface C2 for setting objects to be processed such as sheet wafers; a knife setting mechanism D, a stand D1 is installed on the carrier C1 on the side of the carrier C near the operator, and is synchronously linked with the carrier C.
請參閱圖1~4,該切刀機構B1以一第一刀座B11固設於該滑座B22上,該第一刀座B11一側設有一擋抵件B111,該第一刀座B11於該擋抵件B111下方設有一第一夾持部B112,該第一夾持部B112與該擋抵件B111同側的一第一夾持面B113表面設有可通負壓的吸孔或吸嘴所構成以吸附方式作固定保持的第一固持部B114(圖3);該第一刀座B11上方設有一連動件B115,該第一刀座B11下方設有一第一壓座B116,該連動件B115、該第一壓座B116上下間以相隔間距分別各樞設於該第一刀座B11中呈Z軸向平行設置的二個第一樞桿B117(圖4)連設並同步連動,並於該第一刀座B11下方與該第一壓座B116間的該第一樞桿B117中樞套有彈簧構成的彈性元件B118,使該第一壓座B116受彈性作用保持一向下的驅力;該連動件B115上方並受固設於該滑座B22上二個相隔距Z軸向設置的汽壓缸構成的驅動件B119所驅動,使該連動件B115可經該第一樞桿B117連動 該第一壓座B116上下位移;該第一壓座B116兩端各設有向一側伸設的扣提部B1161;該切刀機構B1相對該第一刀座B11的另一側對應設有一第二刀座B12,該第二刀座B12於相對該第一夾持部B112設有一第二夾持部B121,該第二夾持部B121設與可與該第一夾持面B113靠貼的一第二夾持面B122;該第二刀座B12上方設有一扣件B123,該第二刀座B12下方設有一第二壓座B124,該扣件B123、該第二壓座B124上下間以相隔間距分別各樞設於該第二刀座B12中呈Z軸向平行設置的二個第二樞桿B125連設並同步連動,並於該第二刀座B12下方與該第二壓座B124間的該第二樞桿B125中樞套有彈簧構成的彈性元件B126,使該第二壓座B124受彈性作用保持一向下的驅力;該第二壓座B124兩端各設有向一側伸設並疊靠於該扣提部B1161上方的聯動部B1241,該連動件B115經該第一樞桿B117連動該第一壓座B116上下位移時,該第一壓座B116將以該扣提部B1161連動該聯動部B1241,使該第二壓座B124與該第一壓座B116同步上下位移。 Please refer to Figures 1 to 4, the cutter mechanism B1 is fixed on the sliding seat B22 with a first knife seat B11, and a stopper B111 is provided on one side of the first knife seat B11, and the first knife seat B11 is positioned on the sliding seat B22. A first clamping portion B112 is provided below the blocking member B111, and a first clamping surface B113 on the same side of the first clamping portion B112 and the blocking member B111 is provided with a suction hole or a suction hole for negative pressure. The nozzle constitutes the first holding part B114 (Fig. 3) which is fixed and held by the adsorption method; a linking piece B115 is arranged above the first knife seat B11, and a first pressure seat B116 is provided below the first knife seat B11. Part B115 and the first pressure seat B116 are respectively pivotally arranged in the first knife seat B11 at a distance from top to bottom. The two first pivot bars B117 (Fig. 4) arranged in parallel with the Z axis are connected and synchronized. And the first pivot bar B117 between the first knife seat B11 and the first pressure seat B116 is covered with an elastic element B118 composed of a spring, so that the first pressure seat B116 maintains a downward driving force by the elastic action. ; The linkage piece B115 is above and driven by the drive piece B119 which is fixed on the slide seat B22 and composed of two pneumatic cylinders arranged axially apart from Z, so that the linkage piece B115 can be linked via the first pivot rod B117 The first press seat B116 moves up and down; the two ends of the first press seat B116 are respectively provided with buckle and lift parts B1161 extending to one side; The second knife seat B12, the second knife seat B12 is provided with a second clamping portion B121 opposite to the first clamping portion B112, and the second clamping portion B121 is arranged to be in contact with the first clamping surface B113 A second clamping surface B122; a fastener B123 is provided above the second knife seat B12, a second pressure seat B124 is provided below the second knife seat B12, and the fastener B123 and the second pressure seat B124 The two second pivots B125 which are respectively pivotally arranged in the second knife seat B12 in parallel with the Z axis at intervals are connected and synchronously linked, and are connected to the second pressure seat below the second knife seat B12. The second pivot bar B125 between B124 is covered with an elastic element B126 composed of a spring, so that the second pressure seat B124 is elastically maintained with a downward driving force; The linkage part B1241 is extended and stacked on the top of the buckle and lift part B1161. When the linkage part B115 moves the first press seat B116 up and down through the first pivot bar B117, the first press seat B116 will be lifted by the buckle and lift. The part B1161 is linked with the linkage part B1241, so that the second press seat B124 and the first press seat B116 move up and down synchronously.
請參閱圖2、3,該第一刀座B11的一側設有X軸向朝該第二刀座B12伸設並樞經該擋抵件B111的二個相隔間距設置的樞桿B13,位於該擋抵件B111與該第二刀座B12間的該樞桿B13上樞套設有彈簧構成的彈性元件B131,該第二刀座B12樞設於該樞桿B13上,並可受外力作用而向該第一刀座B11移靠或受該彈性元件B131回復力作用而與該第一刀座B11遠離;該擋抵件B111下方鑲嵌設有一由耐磨材質構成的擋抵部B1111;用以進行切割例如片狀晶片之待加工物的舊切刀E被夾設於該第一夾持面B113與該第二夾持面B122間,該舊切刀E的刀尖E1朝下露出於該第一夾持部B112與該第二夾持部B121下方,但仍保持在該第一壓座B116與該第二壓座B124上方而被保護著,該舊切刀E的刀背E2則朝上凸出於該第一夾持部B112與該第二夾持部B121上方,並頂抵在該擋抵件B111的該擋 抵部B1111下緣,該刀尖E1與該刀背E2間為細扁平的刀面E3,該舊切刀E可以該刀面E3被該第一固持部B114吸附固持。 Please refer to Figures 2 and 3, one side of the first knife seat B11 is provided with two pivots B13 that extend toward the second knife seat B12 in the X-axis direction and pivot through the blocking member B111 at intervals. An elastic member B131 composed of a spring is pivotally sleeved on the pivot bar B13 between the blocking member B111 and the second knife seat B12, and the second knife seat B12 is pivotally mounted on the pivot bar B13 and can be subjected to external force and move toward the first knife seat B11 or be moved away from the first knife seat B11 by the restoring force of the elastic element B131; a stop part B1111 made of wear-resistant material is inlaid under the stop member B111; The old cutting knife E for cutting the object to be processed such as a sheet wafer is clamped between the first clamping surface B113 and the second clamping surface B122, and the tip E1 of the old cutting knife E is exposed downward on the Below the first clamping portion B112 and the second clamping portion B121, but still above the first press seat B116 and the second press seat B124 to be protected, the blade back E2 of the old cutting knife E faces toward The top protrudes above the first clamping portion B112 and the second clamping portion B121, and abuts against the stopper of the blocking member B111. The lower edge of the contact portion B1111, between the blade tip E1 and the blade back E2 is a thin and flat blade surface E3, and the old cutting knife E can be adsorbed and held by the blade surface E3 by the first holding portion B114.
請參閱圖2,該第二刀座B12作向該第一刀座B11移靠或遠離的操作係由二個在Y軸向相隔間距設置的夾靠機構B3所進行,該夾靠機構B3以一座架B31藉一聯結件B4經該連動件B115與該第二刀座B12上方間一鏤空區間B1151固設於該第一刀座B11一側;該夾靠機構B3設有由汽壓缸構成的一驅動件B32及一可對該第二刀座B12一側作壓抵連動或鬆放分離的頂抵件B33,該驅動件B32的輸出桿B321與該頂抵件B33間經由一組多樞接部的連接組件B34所連結並傳遞動力,該連接組件B34包括分別各以兩個為一組的一端與該座架B31上一樞座B311樞設而另一端與該頂抵件B33呈垂直聯結鎖固的第一連接件B341、一端與該樞座B311樞設而另一端與該輸出桿B321樞設聯結的第二連接件B342、及一端與該輸出桿B321樞設聯結而另一端與該第一連接件B341樞設聯結的第三連接件B343;該頂抵件B33設有一具外螺紋的螺桿部B331及位於該螺桿部B331一端的具撓性的抵壓塊B332,該螺桿部B331另一端螺設於該第一連接件B341並可藉於其上螺轉作微調及以一螺帽構成的鎖固件B333螺抵定位。 Please refer to Fig. 2, the operation of moving the second tool seat B12 towards or away from the first tool seat B11 is performed by two clamping mechanisms B3 arranged at intervals in the Y-axis. A frame B31 is fixed on one side of the first knife base B11 through a hollow section B1151 between the linkage piece B115 and the top of the second knife base B12 via a coupling piece B4; the clamping mechanism B3 is provided with a pneumatic cylinder. A drive piece B32 and a push piece B33 that can be pressed against the side of the second knife seat B12 or released and separated, the output rod B321 of the drive piece B32 and the push piece B33 are passed through a set of The connecting assembly B34 of the pivot joint is connected and transmits power, and the connecting assembly B34 includes one end and a pivot seat B311 on the seat frame B31 in groups of two respectively, and the other end is in the form of the abutting piece B33. The first connecting piece B341 that is vertically connected and locked, one end is pivotally connected to the pivot base B311 and the other end is pivotally connected to the output rod B321, and the other end is pivotally connected to the output rod B321, and one end is pivotally connected to the output rod B321 and the other end The third connecting piece B343 pivotally connected with the first connecting piece B341; the abutting piece B33 is provided with a screw part B331 with external thread and a flexible pressure block B332 located at one end of the screw part B331, the screw The other end of the part B331 is screwed on the first connecting piece B341 and can be screwed on it for fine adjustment and the locking piece B333 formed by a nut is screwed against the position.
請參閱圖2、3、5,該夾靠機構B3在對該第二刀座B12一側作壓抵連動時,該夾靠機構B3中該輸出桿B321向外凸伸的出力方向與該頂抵件B33對該第二刀座B12頂抵的施力方向保持不在一直線上,該頂抵件B33係受該第一連接件B341以弧形擺動的動路由圖5中呈垂直的Z軸向擺轉為圖2中水平的X軸向,並以該抵壓塊B332對該第二刀座B12一側頂抵,使該第二刀座B12相對該第一刀座B11移靠而對圖3中該彈性元件B131壓縮克服其彈性,以該第一夾持部B112與該第二夾持部B121對該舊切刀E進行夾緊;該夾靠機構B3在對該第二刀座B12一側作鬆放分離時,該輸出桿B321內縮使第一連接件B341被連動約略呈水平的X軸向,而該頂抵件B33則被連動約略呈垂直的Z軸向,此時藉由圖3中該 彈性元件B131的回復力撐推該第二刀座B12,使該第一夾持部B112與該第二夾持部B121分離形成一夾縫B14而鬆放該舊切刀E。 Please refer to Figures 2, 3, and 5. When the clamping mechanism B3 presses against the side of the second knife seat B12, the output direction of the output rod B321 protruding outward in the clamping mechanism B3 is in line with the direction of the top. The force direction of the abutting piece B33 against the second tool seat B12 is not in a straight line, and the movement route of the abutting piece B33 in an arcuate swing by the first connecting piece B341 is vertical to the Z-axis in FIG. Swing to the horizontal X-axis in Fig. 2, and use the pressing block B332 to push against the side of the second knife seat B12, so that the second knife seat B12 moves relative to the first knife seat B11 and is opposite to the figure In 3, the elastic element B131 is compressed to overcome its elasticity, and the old cutting knife E is clamped by the first clamping part B112 and the second clamping part B121; the clamping mechanism B3 is on the second knife seat B12 When one side is loosened and separated, the output rod B321 is retracted so that the first connecting piece B341 is linked to approximately the horizontal X-axis, and the pushing piece B33 is linked to approximately the vertical Z-axis. From Figure 3 the The restoring force of the elastic element B131 supports and pushes the second knife seat B12, so that the first clamping portion B112 is separated from the second clamping portion B121 to form a gap B14 to release the old cutter E.
請參閱圖1、6,該置刀機構D於該座架D1上,設有位於相對靠近該載台C且受一第一驅動件D21所驅動而可作上、下昇降的一第一置刀座D2,以及位於相對遠離該載台C且受一第二驅動件D31所驅動而可作上、下昇降的一第二置刀座D3;其中,該第一置刀座D2設有立設的一第一靠刀部D22,並於該第一靠刀部D22朝靠該載台C的一側形成一第一靠置面D23,該第一靠置面D23設有複數個作相隔間距Y軸向排列且可通負壓的吸孔或吸嘴所構成以吸附方式作固定保持的第二固持部D24,該第二固持部D24的表面略突出於該第一靠置面D23,該第一靠置面D23下方向一側設有一底置座D25,該底置座D25可於其上表面舖設一可撓性材質的膜層D26,該膜層D26可深入至該第一靠置面D23底緣角落處該第一靠刀部D22所凹設的一區間D27中;該第二置刀座D3設有立設的一第二靠刀部D32,並於該第二靠刀部D32朝靠該載台C的一側形成一第二靠置面D33,該第二靠置面D33設有複數個作相隔間距Y軸向排列且可通負壓的吸孔或吸嘴所構成以吸附方式作固定保持的第三固持部D34,該第三固持部D34的表面略突出於該第二靠置面D33,該第二靠置面D33下方向一側設有一底置座D35,該底置座D35可於其上表面舖設一可撓性材質的膜層D36,該膜層D36可深入至該第二靠置面D33底緣角落處該第二靠刀部D32所凹設的一區間D37中;該第一置刀座D2與該第二置刀座D3藉由同設於該座架D1上,而座架D1與該載台C同步連動,故該第一置刀座D2與該第二置刀座D3將同步連動位移,並與該載台同步連動位移; 在有更換圖3中該舊切刀E需求時,該第一置刀座D2上保持空置狀態,而該第二置刀座D3設有立設的一第二靠刀部D32,並於該第二靠刀部D32的該第二靠置面D33上則藉該第三固持部D34吸附定位一新切刀F,該新切刀F下方設有刀尖F1而上方設有刀背F2,該刀尖F1與該刀背F2間為細扁平的刀面F3,該新切刀F以該刀面F3被該第三固持部D34吸附,而該刀尖F1朝下對應近接於該底置座D35的該膜層D26上方的方式被定位立設在該第二靠刀部D32朝靠該載台C的一側,由於該第三固持部D34的表面略突出於該第二靠置面D33,故被定位立設的該新切刀F的該刀面F3與該第二靠置面D33間保持一間隙。 Please refer to Figures 1 and 6, the knife setting mechanism D is on the seat frame D1. The knife seat D2, and a second knife seat D3 that is located relatively far away from the carrier C and is driven by a second driving member D31 to lift up and down; wherein, the first knife seat D2 is provided with a vertical A first abutment portion D22 is provided, and a first abutment surface D23 is formed on the side of the first abutment portion D22 facing the carrier C, and a plurality of abutment surfaces D23 are provided for separating Suction holes or suction nozzles that are arranged axially at a distance Y and can pass through negative pressure constitute a second holding portion D24 that is fixed and held by adsorption. The surface of the second holding portion D24 slightly protrudes from the first abutment surface D23, A base seat D25 is provided on the lower side of the first resting surface D23, and a film layer D26 of a flexible material can be laid on the upper surface of the base seat D25, and the film layer D26 can penetrate deep into the first seat. In a section D27 recessed by the first knife resting portion D22 at the corner of the bottom edge of the surface D23; the second knife rest D3 is provided with a second knife resting portion D32 erected on the second knife resting portion D32. The portion D32 forms a second abutment surface D33 toward the side of the carrier C, and the second abutment surface D33 is provided with a plurality of suction holes or suction nozzles arranged in the axial direction at intervals Y and capable of passing negative pressure. It constitutes the third holding part D34 which is fixed and held by adsorption. The surface of the third holding part D34 protrudes slightly from the second abutment surface D33, and a base seat D35 is provided on the lower side of the second abutment surface D33. , the base seat D35 can lay a film layer D36 of flexible material on its upper surface, and the film layer D36 can go deep into the bottom edge corner of the second resting surface D33 and the second knife-resting part D32 is recessed In a zone D37; the first knife-setting seat D2 and the second knife-setting seat D3 are co-located on the seat frame D1, and the seat frame D1 and the stage C move synchronously, so the first knife-setting seat The seat D2 and the second tool seat D3 will move synchronously, and move synchronously with the carrier; When there is a need to replace the old cutter E in Figure 3, the first knife holder D2 remains empty, and the second knife holder D3 is provided with a second knife-resting portion D32 erected on the first knife holder D32. On the second abutment surface D33 of the second knife resting portion D32, a new cutting knife F is adsorbed and positioned by the third holding portion D34. The new cutting knife F is provided with a knife point F1 below and a knife back F2 above. Between the knife point F1 and the knife back F2 is a thin and flat knife surface F3, the knife surface F3 of the new cutting knife F is adsorbed by the third holding part D34, and the knife point F1 faces down and is close to the base seat D35 The way above the film layer D26 is positioned upright on the side of the second knife resting part D32 facing the stage C. Since the surface of the third holding part D34 protrudes slightly from the second resting surface D33, Therefore, a gap is maintained between the blade surface F3 of the new cutting blade F positioned upright and the second abutment surface D33.
請參閱圖1、7,本發明實施例當該舊切刀E鈍化而欲作更換時,該切割設備的該切刀機構B1中正受該夾靠機構B3以該抵壓塊B332對該第二刀座B12一側頂抵,使該第二刀座B12相對該第一刀座B11移靠而以該第一夾持部B112與該第二夾持部B121對該舊切刀E進行夾緊;更換時,操作人員可在該第二置刀座D3上設置該新切刀F。 Please refer to Figs. 1 and 7, in the embodiment of the present invention, when the old cutter E is passivated and intended to be replaced, the cutter mechanism B1 of the cutting device is receiving the clamping mechanism B3 and the pressing block B332 against the second One side of the knife seat B12 pushes against, so that the second knife seat B12 moves against the first knife seat B11 and clamps the old cutting knife E with the first clamping part B112 and the second clamping part B121 ; When replacing, the operator can set the new cutter F on the second knife holder D3.
請參閱圖1、3、8,然後使該置刀機構D隨該載台C在該滑軌A3上作X軸向直線位移,使該第一置刀座D2被位移至該第一靠刀部D22對應於該切刀機構B1的該舊切刀E下方,並使該夾靠機構B3的該輸出桿B321內縮使該第一連接件B341被連動約略呈水平的X軸向,而該頂抵件B33則被連動約略呈垂直的Z軸向而使該抵壓塊B332脫離對該第二刀座B12一側的頂抵,則該彈性元件B131的回復力將撐推該第二刀座B12,使該第一夾持部B112與該第二夾持部B121分離形成該夾縫B14而鬆放該舊切刀E,此時該舊切刀E仍被圖3中該第一夾持部B112上該第一夾持面B113表面的該第一固持部B114以負壓吸附固持。 Please refer to Figures 1, 3, and 8, and then make the tool setting mechanism D make a linear displacement in the X-axis on the slide rail A3 with the carrier C, so that the first tool setting seat D2 is displaced to the first tool resting position. The part D22 corresponds to the lower part of the old cutter E of the cutter mechanism B1, and the output rod B321 of the clamping mechanism B3 is retracted so that the first connecting piece B341 is linked to a roughly horizontal X-axis, and the The abutment piece B33 is linked to the roughly vertical Z-axis so that the abutment block B332 is separated from the abutment against the side of the second knife seat B12, and the restoring force of the elastic element B131 will support and push the second knife Seat B12, separate the first clamping part B112 from the second clamping part B121 to form the gap B14 and release the old cutter E. At this time, the old cutter E is still held by the first clamping part in Fig. 3 The first holding portion B114 on the surface of the first clamping surface B113 on the portion B112 is sucked and held by negative pressure.
請參閱圖1、3、9,使該第一置刀座D2受驅動令該第一靠刀部D22上昇進入該切刀機構B1的該第一夾持部B112與該第二夾持部B121分離所形成的該夾縫B14中,直到該第二固持部D24對應該舊切刀E的該刀面E3,此時該第 二固持部D24將開啟負壓吸附固持原受圖3中該第一夾持部B112的該第一固持部B114吸附固持的該舊切刀E,該第一固持部B114的負壓亦將關閉以讓該舊切刀E轉換由該第二固持部D24吸附固持。 Please refer to Figures 1, 3, and 9, the first knife rest D2 is driven so that the first knife support portion D22 rises into the first clamping portion B112 and the second clamping portion B121 of the cutter mechanism B1 In the gap B14 formed by separation, until the second holding portion D24 corresponds to the knife face E3 of the old cutting knife E, the second The second holding part D24 will open the negative pressure adsorption and hold the old cutter E that was originally held by the first holding part B114 of the first holding part B112 in Figure 3, and the negative pressure of the first holding part B114 will also be closed. In order to allow the old cutter E to be sucked and held by the second holding portion D24.
請參閱圖1、3、10,該舊切刀E完成轉換至該第二固持部D24吸附固持後,該第一置刀座D2將受驅動使該第一靠刀部D22下降攜帶該舊切刀E移出該切刀機構B1的該夾縫B14。 Please refer to Figures 1, 3, and 10. After the old cutting knife E is switched to the second holding part D24 for adsorption and holding, the first knife rest D2 will be driven to lower the first knife resting part D22 to carry the old cutting knife. The knife E moves out of the gap B14 of the cutter mechanism B1.
請參閱圖1、3、11,然後使該置刀機構D再隨該載台C在該滑軌A3上作X軸向直線位移,使該第二置刀座D3被位移至對應於該切刀機構B1的該夾縫B14下方,使該第二置刀座D3受驅動令該第二靠刀部D32攜帶該新切刀F上昇進入該夾縫B14中,直到該第三固持部D34對應該第一夾持面B113的預設定位,此時該新切刀F的刀背F2將頂抵到圖3中該擋抵件B111的該擋抵部B1111下緣,而該切刀機構B1的該第一夾持面B113表面的該第一固持部B114將開啟負壓吸附固持原受該第二靠刀部D32的該第三固持部D34吸附固持的該新切刀F,此時該第三固持部D34的負壓將關閉以讓該新切刀F轉換由該第一固持部B114吸附固持,使該新切刀F完成被安裝在該切刀機構B1。 Please refer to Figures 1, 3, and 11, and then make the knife setting mechanism D make a linear displacement in the X-axis on the slide rail A3 with the carrier C, so that the second knife setting seat D3 is displaced to the position corresponding to the cutting position. Below the gap B14 of the knife mechanism B1, the second knife seat D3 is driven to make the second knife resting portion D32 carry the new cutting knife F up into the gap B14 until the third holding portion D34 corresponds to the first A preset positioning of the clamping surface B113, at this time, the blade back F2 of the new cutter F will abut against the lower edge of the abutting portion B1111 of the abutting member B111 in FIG. The first holding part B114 on the surface of a clamping surface B113 will open the negative pressure adsorption and hold the new cutting knife F that was originally held by the third holding part D34 of the second knife part D32. At this time, the third holding The negative pressure of the part D34 will be turned off so that the new cutter F is switched to be sucked and held by the first holding part B114, so that the new cutter F is installed in the cutter mechanism B1.
請參閱圖1、3、12,該新切刀F完成轉換至圖3中該第一固持部B114吸附固持後,該第二置刀座D3將受驅動下降使該第二靠刀部D32移出該夾縫B14。 Please refer to Figures 1, 3, and 12. After the new cutter F is switched to the first holding part B114 in Figure 3 for adsorption and holding, the second knife rest D3 will be driven down to move the second knife resting part D32 out. The gap B14.
請參閱圖1、3、13,該新切刀F完成轉換至圖3中該第一固持部B114吸附固持後,該夾靠機構B3的該輸出桿B321向外伸出使該第一連接件B341被連動約略呈垂直的Z軸向,而該頂抵件B33則被連動以弧形擺動的動路擺轉為約略呈水平的X軸向,而使該抵壓塊B332對該第二刀座B12一側的頂抵,令該第一夾持部B112與該第二夾持部B121夾靠並閉合圖3中該夾縫B14,而該置刀機構D則 隨該載台C在該滑軌A3上作X軸向直線位移回復至原定位完成該舊切刀E、新切刀F的自動更換作業。 Please refer to Figures 1, 3, and 13. After the new cutter F is switched to the first holding portion B114 in FIG. B341 is linked to the approximately vertical Z-axis, and the abutting member B33 is linked to swing in an arc-shaped movement path to approximately horizontal X-axis, so that the pressing block B332 is aligned with the second knife. The abutment of one side of the seat B12 makes the first clamping part B112 and the second clamping part B121 clamp against and close the gap B14 in Fig. 3, while the knife setting mechanism D With the carrier C on the slide rail A3, the X-axis linear displacement returns to the original position to complete the automatic replacement of the old cutter E and the new cutter F.
本發明實施例切刀更換方法及切割設備,由於以該置刀機構D攜帶該舊切刀E移出該切刀機構B1及攜帶該新切刀F安裝在該切刀機構B1,操作者可以免除以手動方式更換切刀的費時操作,藉此增加更換切刀效率及降低操作人員風險。 In the cutter replacement method and cutting equipment of the embodiment of the present invention, since the old cutter E is moved out of the cutter mechanism B1 with the knife setting mechanism D and the new cutter F is installed in the cutter mechanism B1, the operator can avoid The time-consuming operation of changing the cutter manually, thereby increasing the efficiency of changing the cutter and reducing the risk of the operator.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 But what is described above is only an embodiment of the present invention, and should not limit the scope of the present invention. All simple equivalent changes and modifications made according to the patent scope of the present invention and the content of the patent specification are still within the scope of the present invention. Within the scope covered by the patent of the present invention.
D:置刀機構 D: Knife setting mechanism
D1:座架 D1: seat frame
D2:第一置刀座 D2: The first tool holder
D21:第一驅動件 D21: the first driving member
D22:第一靠刀部 D22: The first knife part
D23:第一靠置面 D23: The first resting surface
D24:第二固持部 D24: The second holding part
D25:底置座 D25: base seat
D26:膜層 D26: film layer
D27:區間 D27: Interval
D3:第二置刀座 D3: The second tool holder
D31:第二驅動件 D31: the second driving member
D32:第二靠刀部 D32: The second part of the knife
D33:第二靠置面 D33: Second resting surface
D34:第三固持部 D34: The third holding part
D35:底置座 D35: base seat
D36:膜層 D36: film layer
D37:區間 D37: Interval
F:新切刀 F: new cutter
F1:刀尖 F1: Knife tip
F2:刀背 F2: knife back
F3:刀面 F3: knife face
Claims (19)
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| Application Number | Priority Date | Filing Date | Title |
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| TW110138789A TWI798881B (en) | 2021-10-20 | 2021-10-20 | Cutter replacement method and cutting equipment |
| CN202122861001.3U CN216682816U (en) | 2021-10-20 | 2021-11-22 | Cutting device |
| JP2022099052A JP7548595B2 (en) | 2021-10-20 | 2022-06-20 | Dicing blade replacement method and dicing device |
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| TW110138789A TWI798881B (en) | 2021-10-20 | 2021-10-20 | Cutter replacement method and cutting equipment |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW563621U (en) * | 2002-03-28 | 2003-11-21 | All Ring Tech Co Ltd | The blade of cutting machine for chip |
| TW201815515A (en) * | 2016-10-27 | 2018-05-01 | 住華科技股份有限公司 | Tool changing method and machine tool using the same |
| TW202021678A (en) * | 2018-12-07 | 2020-06-16 | 萬潤科技股份有限公司 | Cutter cleaning method, device and cutting equipment including a lifting mechanism and a cleaning mechanism for cleaning the blade |
| TWM625460U (en) * | 2021-10-20 | 2022-04-11 | 萬潤科技股份有限公司 | Cutting apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP6878746B2 (en) * | 2016-10-05 | 2021-06-02 | リンテック株式会社 | How to attach the cutting device and cutting means |
| JP2018099765A (en) * | 2016-12-21 | 2018-06-28 | リンテック株式会社 | Cutting device and attaching/detaching method of machining means |
| JP2021126742A (en) * | 2020-02-17 | 2021-09-02 | 株式会社ディスコ | Cutting blades, flange mechanisms, and cutting equipment |
| JP3233314U (en) * | 2021-05-21 | 2021-08-05 | リンテック株式会社 | Cutting device |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW563621U (en) * | 2002-03-28 | 2003-11-21 | All Ring Tech Co Ltd | The blade of cutting machine for chip |
| TW201815515A (en) * | 2016-10-27 | 2018-05-01 | 住華科技股份有限公司 | Tool changing method and machine tool using the same |
| TW202021678A (en) * | 2018-12-07 | 2020-06-16 | 萬潤科技股份有限公司 | Cutter cleaning method, device and cutting equipment including a lifting mechanism and a cleaning mechanism for cleaning the blade |
| TWM625460U (en) * | 2021-10-20 | 2022-04-11 | 萬潤科技股份有限公司 | Cutting apparatus |
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| TW202317342A (en) | 2023-05-01 |
| JP7548595B2 (en) | 2024-09-10 |
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