TWI796931B - Automatic gluing device and automatic gluing method for object frame UV glue layering - Google Patents
Automatic gluing device and automatic gluing method for object frame UV glue layering Download PDFInfo
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- TWI796931B TWI796931B TW111101306A TW111101306A TWI796931B TW I796931 B TWI796931 B TW I796931B TW 111101306 A TW111101306 A TW 111101306A TW 111101306 A TW111101306 A TW 111101306A TW I796931 B TWI796931 B TW I796931B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Coating Apparatus (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
本發明提供一種物件邊框UV膠複層的自動塗膠裝置及自動塗膠方法,包括利用一塗膠檢測平台定位待塗膠物件,並且定義物件邊框上的一塗膠路徑,進而利用可三維移動的一工作頭載運多個塗膠頭、至少一固化燈、一三維掃瞄器,在物件邊框上依序執行點膠、固化點膠成膠粒、塗附軟膠及固化軟膠成軟膠層的工序,確保物件邊框上塗附的UV膠複層的一致性,其中特別利用偏心旋動原理修正邊框轉角處容易生成膠層凸丘及固化光照不足的問題,用而提升UV膠複層的塗附良率。 The invention provides an automatic gluing device and automatic gluing method for UV glue layering of object frame, including using a gluing detection platform to locate the object to be gluing, and defining a gluing path on the object frame, and then using a three-dimensional movable A working head carries a plurality of glue applicators, at least one curing lamp, and a three-dimensional scanner, and sequentially performs dispensing, curing and dispensing into glue particles, applying soft glue, and curing the soft glue into soft glue on the object frame The layering process ensures the consistency of the UV adhesive coating on the object frame. In particular, the eccentric rotation principle is used to correct the problem of easy generation of adhesive layer bumps and insufficient curing light at the corners of the frame, so as to improve the UV adhesive coating. Coating yield.
Description
本發明涉及複層膠的塗附技術,所述複層膠包含粒狀且間隔佈設的多個膠粒,以及複合於所述膠粒上的軟膠,特別有關一種物件邊框UV膠複層的自動塗膠裝置及自動塗膠方法。 The present invention relates to the coating technology of multi-layer glue. The multi-layer glue includes a plurality of granular particles arranged at intervals, and soft glue compounded on the rubber particles, especially related to the layering of UV glue on the frame of an object. Automatic gluing device and automatic gluing method.
一般產品都是由諸多物件(或稱零組件或配件)組裝結合而成,由於所述物件的材質屬性並非全然相同,在組裝結合時經常會選用膠質材料作為黏著層,使不同材質屬性的零組件能牢固的結合一體。 General products are assembled and combined by many objects (or components or accessories). Since the material properties of the objects are not all the same, colloidal materials are often used as the adhesive layer during assembly and combination to make parts with different material properties The components can be firmly combined into one body.
例如圖1揭示一般的電視或電腦產品,通常必須在一後殼91四周的邊框92上組裝作為擴散板用途的玻璃面板93,由於一般的後殼91都是使用膠材製成,相較於玻璃面板93的材質為玻璃,兩者的材料屬性截然不同。對此,組裝業者一般都使用具有雙面黏性的膠帶94作為後殼91與玻璃面板93的黏著材料。但是,由於膠帶94在面對後殼91四周之有限寬度的邊框92時,以及後殼91的邊框92輪廓起伏較大時,在邊框92上黏貼膠帶94的可控性及提供兩物件相對黏著的密實性並不佳。
For example, Fig. 1 discloses a general TV or computer product, usually a
此外,還可見組裝業者使用UV膠來作為兩種不同材質屬性之物件(例如上述後殼91與玻璃面板93)間的黏著劑。其中,由於UV膠是以黏稠狀的形態塗附於物件的黏著面,因此對於輪廓起伏較大的黏著面(例如上述後殼91的邊框)而言,UV膠的可控性較佳,而且UV膠在結合不同材質屬性的物件時所能提供的牢固性優於膠帶94,因此,業界已逐漸使用UV膠取代雙面膠帶,作為例如是後殼91與玻璃面板93之間的黏著劑。其中,UV膠塗附於黏著面之後,必須經紫外光(UV)的照射使之固化定型,隨後才黏著待結合物件。
In addition, it can be seen that assemblers use UV glue as an adhesive between two objects with different material properties (such as the above-mentioned
由於部分產品的零組件在相互黏合時必須保有一特定的吸震間距(gape);為此,現有UV膠的種類正好可依其固化後能呈現出不同軟 硬度的特質而提供使用者選用,有助於兩結合物件的黏著面之間間隔出所述特定的吸震間距。因此,在有吸震間距需求的黏著場合,業者多半使用UV膠製成的複層膠來取代雙面膠帶。 Since the components of some products must maintain a specific shock-absorbing gap (gape) when they are bonded to each other; for this reason, the types of existing UV adhesives can just show different softness after curing. The characteristic of hardness is provided for users to choose, which helps to create the specific shock-absorbing distance between the adhesive surfaces of the two combined objects. Therefore, in the adhesive occasions that require a shock-absorbing spacing, most manufacturers use multi-layer adhesives made of UV adhesives instead of double-sided tapes.
進一步的說,如圖2所示,現有技術中已思及使用黏度較稠的UV膠,營造出一種球粒狀的膠粒95,事先以間隔方式塗附於例如上述後殼91的邊框92(即黏著面),經UV光固化該膠粒95使之先行固化而後定型,隨後再於該邊框92(即黏著面)上以面狀形式塗附一層相對較稀的UV軟膠96,使該UV軟膠96複合於該膠粒95上,並且平整的沾附整個邊框92(即黏著面),再經UV光固化該UV軟膠96,以利提供玻璃面板93四周對應的端邊黏著而牢固貼合。其中,膠粒95可在兩結合物件之間營造出該特定的吸震間距,而軟膠96可提供足夠的灘度及黏性包覆該膠粒95並且牢固地結合兩物件。
Furthermore, as shown in FIG. 2 , in the prior art, it has been conceived to use UV glue with a thicker viscosity to create a spherical
然而,在面對圖2所示有限寬度的邊框92進行上述UV膠複層的塗附時,還必須考量在兩物件黏合時避免發生溢膠的瑕疵現象,因此上述由膠粒95和軟膠96複合而成的UV膠複層的塗附工作必須非常精準;其中,特別是在邊框92的轉角處塗附所述軟膠96時,無論該邊框轉角處有或無存在膠粒95,皆必須確保在邊框轉角處的軟膠96的塗附量、有或無包覆膠粒95後的複層高度必須能和邊框92處保持一致;但截至目前,現有塗膠技術採用較欠缺產製效率的人工或半自動化方式進行,面對上述複層的塗膠良率仍顯不佳,故亟需加以改進。
However, when applying the above-mentioned UV glue layer to the
此外,由於UV光的投照時間、角度及照度對於UV膠的固化成效影響甚鉅,現有技術固然已存在自動塗膠技術,但仍難以對UV膠塗附後的UV光照射工序提供出良好的均勻固化策略,併予敘明。 In addition, since the irradiation time, angle and illuminance of UV light have a great influence on the curing effect of UV glue, although there is an automatic glue application technology in the prior art, it is still difficult to provide a good UV light irradiation process after the UV glue is applied. The uniform curing strategy, and to describe.
為此,本發明旨在針對現有技術的前述缺失提出改進策略,在一較佳實施中,本發明提供一種物件邊框UV膠複層的自動塗膠裝置,包括利用一塗膠檢測平台來定位待塗膠的物件,該物件的四周由所述邊框框圍出一塗膠路徑,且該塗膠路徑通過所述邊框的至少一邊框轉角,並且於 該塗膠檢測平台上配置一可三維移動式的工作頭,該工作頭具有一基架及一旋動座,該基架上配置一旋動器用以帶動該旋動座沿一旋轉中心旋動,該旋動座上間隔配置包含一第一塗膠頭、一第二塗膠頭以及位於該第一塗膠頭和第二塗膠頭周邊的至少一固化燈;其中:該第一塗膠頭位在所述旋轉中心,該第二塗膠頭間隔一塗膠偏心間距而位在該第一塗膠頭旁側的一塗膠偏心位置;至少一所述固化燈包含一線狀固化燈,該線狀固化燈能提供線狀光線照設所述邊框和至少一所述邊框轉角,且該線狀固化燈間隔一投光偏心間距而位在該第一塗膠頭旁側的一投光偏心位置,該線狀固化燈具有一釋光寬度,該釋光寬度大於該投光偏心間距,且該第一塗膠頭、該第二塗膠頭的供膠方向相同於該線狀固化燈的投光方向。 For this reason, the present invention aims at proposing an improvement strategy for the aforesaid deficiency of the prior art. In a preferred implementation, the present invention provides an automatic gluing device for UV glue layering of object frames, including utilizing a gluing detection platform to locate the A glue-coated object, a glue-coated path is surrounded by the frame around the object, and the glue-coated path passes through at least one frame corner of the frame, and A three-dimensional movable working head is arranged on the gluing detection platform. The working head has a base frame and a rotating seat. A rotary device is arranged on the base frame to drive the rotating seat to rotate along a rotation center. , the rotary seat is arranged at intervals to include a first glue applicator, a second glue applicator, and at least one curing lamp located at the periphery of the first glue applicator and the second glue applicator; wherein: the first glue applicator The head is located at the center of rotation, and the second gluing head is separated by a gluing eccentric distance and located at a gluing eccentric position beside the first gluing head; at least one of the curing lamps includes a linear curing lamp, The linear curing lamp can provide linear light to illuminate the frame and at least one corner of the frame, and the linear curing lamp is separated by a projecting eccentric distance to a projecting light on the side of the first glue applicator. In the eccentric position, the linear curing lamp has a light emission width, which is larger than the eccentric distance of the light projection, and the glue supply direction of the first glue head and the second glue head is the same as that of the linear curing lamp. Cast light direction.
該裝置在進一步實施中,該工作頭接受一三維驅動機構的帶動而進行三維移動,且該三維驅動機構配置於該塗膠檢測平台的四周。 In a further implementation of the device, the working head is driven by a three-dimensional driving mechanism to move three-dimensionally, and the three-dimensional driving mechanism is arranged around the gluing detection platform.
該裝置在進一步實施中,所述UV膠複層由多個間隔的膠粒外圍包覆一層軟膠構成,多個所述膠粒由該第一塗膠頭間隔塗附於所述邊框上,該軟膠由該第二塗膠頭以面狀形式持續塗附於多個所述膠粒上並且沾附所述邊框。 In a further implementation of the device, the UV glue layer is composed of a plurality of spaced colloidal particles coated with a layer of soft glue, and the plurality of colloidal particles are coated on the frame by the first glue coating head at intervals, The soft glue is continuously coated on the plurality of rubber particles and adhered to the frame by the second glue coating head in a planar form.
該裝置在進一步實施中,該旋動座還配置包含一三維掃瞄器,該工作頭帶動該三維掃瞄器針對所述邊框及邊框轉角進行塗膠前的動態掃描而取得該塗膠路徑,該工作頭還帶動該三維掃瞄器針對塗膠後的所述邊框及邊框轉角進行動態掃描而判定UV膠複層的塗附品質。 In a further implementation of the device, the rotary seat is also configured to include a three-dimensional scanner, and the working head drives the three-dimensional scanner to perform dynamic scanning on the frame and frame corners before gluing to obtain the gluing path, The working head also drives the three-dimensional scanner to dynamically scan the glued frame and frame corners to determine the coating quality of the UV glue layer.
該裝置在進一步實施中,至少一所述固化燈還包含多個能投射點狀光線的點狀固化燈,且多個所述點狀固化燈沿一平面直角座標的方向而間隔佈設於該第一塗膠頭的四周。 In a further implementation of the device, at least one of the curing lamps further includes a plurality of point-shaped curing lamps capable of projecting point-shaped light rays, and the plurality of point-shaped curing lamps are arranged at intervals along the direction of a plane rectangular coordinate on the first A glue around the head.
該裝置在進一步實施中,多個所述點狀固化燈在該平面直角座標上相對該第一塗膠頭的一點狀投光間距小於該線狀固化燈的所述投光偏心間距。 In a further implementation of the device, the distance between the point-shaped light projections of the plurality of point-shaped curing lamps relative to the first glue applicator on the rectangular coordinate of the plane is smaller than the eccentric distance between the light projections of the linear curing lamps.
在上述實施中,該線狀固化燈坐落於該第一塗膠頭和該第二塗膠頭之間,而使得該線狀固化燈的所述投光偏心間距小於該第二塗膠頭的所述塗膠偏心間距。 In the above implementation, the linear curing lamp is located between the first glue applicator head and the second glue applicator head, so that the light projection eccentric distance of the linear curing lamp is smaller than that of the second glue applicator head The eccentric distance of the gluing.
依上述塗膠裝置的實施內容,本發明還能分野出一種物件邊框UV膠複層的自動塗膠方法,包括依序執行下列步驟(1)至(4):(1)檢知物件邊框的一塗膠路徑;(2)載運一第一塗膠頭以及至少一固化燈跟追該物件邊框的塗膠路徑步進移動,並驅動該第一塗膠頭對所述物件邊框間隔塗附多個點膠,令至少一所述固化燈跟隨在該第一塗膠頭的後方投光固化多個所述點膠成為多個膠粒;(3)檢知物件邊框上的多個所述膠粒的分佈位置;(4)驅動該第二塗膠頭以持續移動方式對佈設有多個膠粒的所述物件邊框線狀塗附一軟膠,令該軟膠以面狀形式包覆多個所述膠粒並且沾附所述物件邊框及至少一所述邊框轉角,並令至少一所述固化燈跟隨在該第二塗膠頭的後方投光固化該軟膠成為軟膠層;其中,所述物件邊框包含位在該塗膠路徑上的至少一邊框轉角,該第二塗膠頭於遭遇至少一所述邊框轉角時,係以該第一塗膠頭為旋轉中心的偏心旋動方式,對所述邊框轉角塗附該軟膠,且至少一所述固化燈並以該第一塗膠頭為旋轉中心的偏心旋動方式,提供一釋光寬度的線狀光線在偏心旋動過程中照射所述邊框轉角上的該軟膠。 According to the implementation content of the above-mentioned gluing device, the present invention can also distinguish an automatic gluing method for the UV glue layering of the object frame, comprising performing the following steps (1) to (4) in sequence: (1) Detecting the object frame A gluing path; (2) carry a first gluing head and at least one curing lamp to follow the gluing path of the object frame to move step by step, and drive the first gluing head to apply multiple A dispensing of glue, so that at least one curing lamp follows the first glue applicator and emits light to cure a plurality of dispensing glue into a plurality of glue particles; (3) detect a plurality of said glue on the frame of the object (4) drive the second gluing head to apply a soft glue linearly to the frame of the object with a plurality of granules in a continuous movement mode, so that the soft glue can cover multiple granules in a planar form. one of the rubber particles is attached to the frame of the object and at least one of the corners of the frame, and at least one of the curing lamps is followed behind the second gluing head to emit light and cure the soft glue to form a soft glue layer; wherein , the object frame includes at least one frame corner located on the gluing path, and the second gluing head rotates eccentrically with the first gluing head as the center of rotation when encountering at least one frame corner In this way, the soft glue is applied to the corner of the frame, and at least one of the curing lamps rotates eccentrically with the first glue applicator as the center of rotation to provide a linear light with a light emission width that rotates eccentrically. During the process, irradiate the soft glue on the corner of the frame.
該方法在進一步實施中,該第一塗膠頭、該第二塗膠頭及至少一所述固化燈經由可三維移動的一工作頭的載運,而執行三維的步進移動、持續移動及偏心旋動。 In a further implementation of the method, the first gluing head, the second gluing head and at least one curing lamp are carried by a working head that can move three-dimensionally, and perform three-dimensional stepping movement, continuous movement and eccentricity spin.
該方法在進一步實施中,該工作頭還包含載一三維掃瞄器,所述塗膠路徑的檢知及多個所述膠粒分佈位置的檢知由該三維掃瞄器執行 In a further implementation of the method, the working head further includes a three-dimensional scanner, and the detection of the gluing path and the detection of the distribution positions of the plurality of colloidal particles are performed by the three-dimensional scanner
該方法在進一步實施中,該第二塗膠頭間隔一塗膠偏心間距而位在該第一塗膠頭旁側的一塗膠偏心位置,至少一所述固化燈為一線狀固化燈,該線狀固化燈間隔一投光偏心間距而位在該第一塗膠頭旁側的一投光偏心位置,該釋光寬度大於該投光偏心間距。 In a further implementation of the method, the second gluing head is located at a gluing eccentric position beside the first gluing head with a gluing eccentric distance, at least one of the curing lamps is a linear curing lamp, the The linear curing lamp is located at a light projection eccentric position beside the first glue applicator with a light projection eccentric distance, and the light release width is greater than the light projection eccentric distance.
該方法在進一步實施中,至少一所述固化燈還包含多個能投射點狀光線的點狀固化燈,且多個所述點狀固化燈沿一平面直角座標的方向而間隔佈設於該第一塗膠頭的四周,多個所述膠粒係經由多個所述點狀固化燈跟隨在該第一塗膠頭的後方而投光固化。 In a further implementation of the method, at least one of the curing lamps further includes a plurality of point-shaped curing lamps capable of projecting point-shaped light rays, and the plurality of point-shaped curing lamps are arranged at intervals along the direction of a plane rectangular coordinate on the first Around a gluing head, a plurality of colloidal particles are projected and cured by following the first gluing head through a plurality of spot curing lamps.
該方法在進一步實施中,多個所述點狀固化燈在該平面直角座標上相對該第一塗膠頭的點狀投光間距小於該線狀固化燈的所述投光偏心間距。 In a further implementation of the method, the distance between the point projections of the plurality of spot curing lamps relative to the first glue applicator on the rectangular coordinate of the plane is smaller than the eccentric distance between the projections of the linear curing lamps.
該方法在進一步實施中,該三維掃瞄器還針對塗膠後的所述物件邊框進行動態掃描,以判定UV膠複層的塗附品質。 In a further implementation of the method, the three-dimensional scanner also dynamically scans the frame of the object after gluing to determine the coating quality of the UV glue coating.
依上述實施內容,本發明能據以實現的技術功效為:簡化物件邊框上UV膠複層的塗附工序,並且利用偏心旋動原理修正邊框轉角處容易生成膠層凸丘及固化光照不足的問題,確保物件邊框之邊轉角上的UV膠複層的寬度及厚度能和直線邊框的上的UV膠複層保持一致性,據以實現UV膠複層的自動化塗附及瑕疵檢測作業,進而提升上之UV膠複層的塗附良率。 According to the above-mentioned implementation content, the technical effects that the present invention can realize are: simplify the coating process of the UV glue layer on the object frame, and use the eccentric rotation principle to correct the corners of the frame that are easy to generate glue layer humps and curing insufficient light. The problem is to ensure that the width and thickness of the UV glue layer on the edge corner of the object frame can be consistent with the UV glue layer on the straight frame, so as to realize the automatic coating and defect detection of the UV glue layer, and then Improve the coating yield of the upper UV glue layer.
為此,請進一步參閱詳述於後的實施方式及圖式,據以證明本發明的可實施性及其技術功效的可實踐性。 For this reason, please refer further to the detailed description of the following embodiments and drawings, so as to prove the practicability of the present invention and its technical effects.
10:塗膠檢測平台 10: Glue detection platform
20:工作頭 20: working head
21:基架 21: pedestal
22:旋動座 22: rotating seat
23:旋動器 23: Spinner
29:旋轉中心 29: Center of rotation
30:三維驅動機構 30: Three-dimensional driving mechanism
31:X軸驅動滑台 31: X-axis drive slide table
32:Y軸驅動滑台 32: Y-axis drive slide table
33:Z軸驅動滑台 33: Z-axis drive slide table
41:第一塗膠頭 41: The first gluing head
42:第二塗膠頭 42: The second glue applicator
43:固化燈 43: Curing lamp
431:線狀固化燈 431: Linear Curing Lamp
432:點狀固化燈 432: Spot curing lamp
50:三維掃瞄器 50: 3D scanner
91:後殼(或稱待塗膠物件) 91: Rear shell (or object to be glued)
92:邊框 92: border
921:直線邊框 921: Straight border
922:邊框轉角 922: Border corner
93:玻璃面板(或稱待貼合物件) 93: Glass panel (or object to be pasted)
94:膠帶 94: Tape
95:膠粒 95: colloidal particles
96:軟膠 96: soft glue
99:塗膠路徑 99:Painting path
L1:塗膠偏心間距 L1: glue eccentric distance
L2:投光偏心間距 L2: Light projection eccentric distance
L3:點狀投光間距 L3: Point projection pitch
P1:塗膠偏心位置 P1: Glue eccentric position
P2:投光偏心位置 P2: Eccentric position of light projection
S1至S4:步驟說明 S1 to S4: step description
圖1為傳統以膠帶黏著兩物件的局部剖示圖。 FIG. 1 is a partial sectional view of traditionally sticking two objects with adhesive tape.
圖2為傳統以UV膠複層黏著兩物件的局部剖示圖。 Fig. 2 is a partial cross-sectional view of two objects conventionally bonded with UV glue.
圖3為本發明自動塗膠裝置的立體示意圖。 Fig. 3 is a three-dimensional schematic diagram of the automatic gluing device of the present invention.
圖4為本發明待塗膠物件的立體示意圖。 Fig. 4 is a three-dimensional schematic view of the object to be glued according to the present invention.
圖5為圖3所示塗膠頭的立體放大示意圖。 FIG. 5 is a perspective enlarged schematic view of the glue applicator shown in FIG. 3 .
圖6為圖5所示塗膠頭的仰視圖。 Fig. 6 is a bottom view of the glue applicator shown in Fig. 5 .
圖7為圖6所示第一塗膠頭、第二塗膠頭及固化燈的相對位置解說圖。 FIG. 7 is an explanatory diagram of the relative positions of the first glue applicator, the second glue applicator and the curing lamp shown in FIG. 6 .
圖8本發明自動塗膠方法之步驟流程的方塊示意圖。 Fig. 8 is a schematic block diagram of the steps of the automatic gluing method of the present invention.
圖9為圖8所示步驟中物件邊框塗附點膠並固化成膠粒後的俯視示意圖。 FIG. 9 is a schematic top view of the frame of the object in the step shown in FIG. 8 after dispensing glue is applied and cured into colloidal particles.
圖10為圖8所示步驟中邊框轉角於塗附軟膠時塗膠頭及固化燈的旋擺跟追動作的示意圖。 FIG. 10 is a schematic diagram of the swivel and follow-up action of the glue applicator and the curing lamp when the corner of the frame is coated with soft glue in the step shown in FIG. 8 .
圖11為完成圖8所示步驟後物件邊框上的UV膠複層的局部剖示圖。 Fig. 11 is a partial cross-sectional view of the UV glue layer on the frame of the object after the steps shown in Fig. 8 are completed.
本發明欲實施自動塗膠的物件,將以圖2所示一般電視或電腦產品的後殼91為例,說明該後殼91在粘著貼合玻璃面板93之前,必須於該後殼91的邊框92施予自動塗膠的技術。
The object that the present invention intends to implement automatic gluing will take the
為此,請先合併參閱圖3及圖4;其中,圖3揭露本發明自動塗膠裝置的整體外觀,用以對物件邊框92塗附如圖2所示的膠粒95和軟膠96,進而形成邊框92上的UV膠複層;圖4進一步揭露該自動塗膠裝置所欲塗膠之後殼91(即待塗膠物件)的立體外觀。補充的說,復如圖2所示,所述UV膠複層,乃是由邊框92上多個間隔的膠粒95的外圍包覆一層軟膠96構成。
For this reason, please refer to Fig. 3 and Fig. 4 together first; Wherein, Fig. 3 reveals the overall appearance of the automatic gluing device of the present invention, for
如圖3所示,該自動塗膠裝置包括在一塗膠檢測平台10上配置可三維移動的一工作頭20;其中,該塗膠檢測平台10用以定位如圖4所示的後殼91,該後殼91的四周具有待塗膠的邊框92,且邊框92可由多個不特定高度的直線邊框921及多個邊框轉角922相互框圍而形成一塗膠路徑99,該塗膠路徑99可由本發明的自動塗膠裝置自動掃描檢知(容後詳述),或由使用者預先設定而得知。
As shown in Figure 3, this automatic gluing device comprises a working
請搭配圖3及圖5所示,揭露該工作頭20具有一基架21及一旋動座22。該基架21係定位於一三維驅動機構30上,該三維驅動機構30配置於該塗膠檢測平台10的四周,並且包含相互連結帶動的一X軸驅動滑台31、一Y軸驅動滑台32及一Z軸驅動滑台33,其中該基架21係定位於Z軸驅動滑台33上而接受該三維驅動機構30的帶動而移動。該基架21上配置有以馬達或旋轉氣缸製成的一旋動器23,且該基架21經由旋動器23而軸接該旋動座22,使得旋動器23能在基架21上帶動旋動座22沿X-Y座標平面旋轉所需角
度,而讓旋動座22保有一旋轉中心29。請參閱圖7所示,揭露旋轉中心29的位置。
Please refer to FIG. 3 and FIG. 5 , which reveal that the working
請進一步搭配圖6及圖7所示,揭露該旋動座22上間隔配置包含一第一塗膠頭41、一第二塗膠頭42以及位於該第一塗膠頭41和第二塗膠頭42周邊的至少一固化燈43。其中,該第一塗膠頭41及第二塗膠頭42分別連接可充填UV膠的膠筒(圖未標示),以便能分別對後殼91(即待塗膠物件)塗附UV膠;進一步的說,在本實施中,第一塗膠頭41專責對邊框92(包含直線邊框921、邊框轉角922)間隔施予點膠的工作,而形成圖2所示邊框92上多個間隔排列的膠粒95;第二塗膠頭42專責對邊框92(包含直線邊框921、邊框轉角922)連續塗附線狀(或稱面狀)UV膠的工作,而形成圖2所示邊框92上呈線或面狀形式包覆於多個所述膠粒95上並且沾附所述邊框92的軟膠96(或稱軟膠層);至少一所述固化燈43可以包含沿直線軌跡延伸形成的一線狀固化燈431,用以提供線狀光線照設所述邊框92(包含直線邊框921、邊框轉角922)。
Please further match as shown in Figure 6 and Figure 7, it is disclosed that the interval arrangement on the
更進一步的說,該第一塗膠頭41位在所述旋轉中心29,該第二塗膠頭42間隔一塗膠偏心間距L1而位在該第一塗膠頭41旁側的一塗膠偏心位置P1,且所述線狀固化燈431間隔一投光偏心間距L2而位在該第一塗膠頭41旁側的一投光偏心位置P2,此外,所述線狀固化燈431的直線軌跡可以是垂直(或不共線於)於塗膠偏心位置P1和旋轉中心29之間的連線;依此,使得所述線狀固化燈431具有直線型的一釋光寬度W,且該釋光寬度W大於該投光偏心間距L2;其中,該第一塗膠頭41、該第二塗膠頭42的供膠方向相同於所述線狀固化燈431的投光方向。
Furthermore, the
除此之外,復如圖3、圖5及圖6所示,該旋動座22上還可配置市購的一三維掃瞄器50,該工作頭20能帶動該三維掃瞄器50針對所述邊框92(包含直線邊框921、邊框轉角922)進行塗膠前的動態掃描,用以取得圖4所示的塗膠路徑99;再者,該工作頭20還能帶動該三維掃瞄器50針對塗膠後的所述邊框92進行動態掃描,用以判定上述UV膠複層的塗附品質。
In addition, as shown in Fig. 3, Fig. 5 and Fig. 6, a commercially
再者,復如圖6及圖7所示,本發明所述的固化燈43還包含多個能投射點狀光線的點狀固化燈432,且多個所述點狀固化燈432沿一平面直角座標的方向而間隔佈設於該第一塗膠頭41的四周,在圖7中揭露該平面直角座標坐落於X-Y象線。進一步的說,多個所述點狀固化燈432可分別沿著X軸及Y軸的座標線間隔佈設,進而坐落於該第一塗膠頭41的四周;其中,該X軸及Y軸的座標線可定義為第一塗膠頭41(或第一塗膠頭41及第二塗膠頭42)跟隨塗膠路徑99移動的塗膠路線。
Furthermore, as shown in FIGS. 6 and 7 , the curing
更進一步的說,多個所述點狀固化燈432在該平面直角座標上相對該第一塗膠頭41的點狀投光間距L3可以小於該線狀固化燈431的所述投光偏心間距L2,其用意在於令各該點狀固化燈432能以較近的點狀投光間距L3而跟隨在第一塗膠頭41的後方,以便於當第一塗膠頭41對邊框92進行點膠之後,點狀固化燈432能立即地對點膠形成的膠粒95進行UV光的投照,而使得膠粒95能快速地固化定型。在此實施下,該線狀固化燈431為專責對第二塗膠頭42塗附於邊框92上的軟膠96進行投照UV光,使得軟膠96能迅即地固化,而成為包覆在邊框92和膠粒95上的軟膠層。
Furthermore, the point projection distance L3 of the plurality of
依本發明上述自動塗膠裝置所揭露的實施細節,可以進一步印證本發明提供的一種物件邊框UV膠複層的自動塗膠方法,請接著參閱8,說明該自動塗膠方法包括依序執行下列步驟S1至S4: According to the implementation details disclosed by the above-mentioned automatic gluing device of the present invention, the automatic gluing method of a kind of object frame UV glue layering provided by the present invention can be further verified. Please refer to 8, and the automatic gluing method includes executing the following in sequence Steps S1 to S4:
步驟S1:檢知物件邊框的塗膠路徑 Step S1: Detect the glue coating path of the object frame
具體的,在本步驟中,可憑藉該自動塗膠裝置中具有三維移動能力的工作頭20(如圖3至圖6所示),來載運該第一塗膠頭41、第二塗膠頭42、至少一所述固化燈43(包含線狀固化燈431或/及點狀固化燈432)及所述三維掃瞄器50一起跟追該物件邊框92(包含直線邊框921、邊框轉角922)的所述塗膠路徑99移動(如圖4所示)。由於該工作頭20具有三維移動能力,因此當該物件邊框92的直線邊框921及多個邊框轉角922具有不等高度的落差時,該工作頭20能憑藉該三維驅動機構30的帶動而讓三維掃瞄器50精確的跟追該直線邊框921及多個邊框轉角922移動,進而檢知所述塗膠路徑99。此外,三維掃瞄器50亦可由另一個工作頭單獨載運,而完成所述塗膠
路徑99的檢知步驟;亦或者,可由控制系統事先依物件邊框92的輪廓形態而預設該塗膠路徑99,皆屬本發明可運用及替換的技術範疇。
Specifically, in this step, the
步驟S2:間隔點膠並固化膠粒 Step S2: Dispensing glue at intervals and curing the rubber particles
具體的,在本步驟中,當第一塗膠頭41到達所述塗膠路徑99的起始點(由控制系統預定)之後,便驅動該第一塗膠頭41對所述邊框92執行點膠工作,所述點膠意旨間隔塗附多個膠粒95於所述邊框92的工序;在塗附每一個膠粒95的間隔過程中,該第一塗膠頭41是在跟隨塗膠路徑99的步進移動過程中進行,此時,至少一所述固化燈43(包含線狀固化燈431或/及點狀固化燈432)係跟隨在該第一塗膠頭41的後方間隔該投光偏心間距L2或點狀投光間距L3(如圖7所示)而步進移動,以便能迅速地投光固化多個所述膠粒95。在本發明中,當線狀固化燈431及點狀固化燈432同時實施配置時,所述膠粒95的固化工作是由和第一塗膠頭41間隔點狀投光間距L3的點狀固化燈432執行。
Specifically, in this step, after the
步驟S3:檢知膠粒的分佈位置 Step S3: Detect the distribution position of colloidal particles
具體的,本步驟可憑藉該工作頭20一起載運移動的三維掃瞄器50來執行檢知膠粒的分佈位置的工序;換言之,當第一塗膠頭41及所述固化燈43(例如是點狀固化燈432)共同完成一個物件邊框92的塗膠路徑99的點膠及固化點膠成為膠粒95的工序之後,該工作頭20可以再次跟追該物件邊框92(包含直線邊框921、邊框轉角922)的所述塗膠路徑99移動,用以掃瞄該物件邊框92上間隔佈設之膠粒95的分佈位置,所述膠粒95的分佈位置包含已附有膠粒95及無附有膠粒95的真實位置的資訊(如圖9所示)。此外,所述三維掃瞄器50亦可由另一個工作頭單獨載運,而完成本步驟(3),皆屬本發明可運用及替換的技術範疇。
Specifically, this step can carry out the process of detecting the distribution position of the colloidal particles by virtue of the working
步驟S4:線狀塗附軟膠並固化成軟膠層 Step S4: Apply soft glue linearly and solidify into a soft glue layer
具體的,本步驟可由工作頭20上的第二塗膠頭42根據多個所述膠粒95的分佈資訊,而自所述塗膠路徑99的起始點開始對該物件邊框92(包含直線邊框921、邊框轉角922)執行連續式的線狀塗附軟膠96工序,且該連續式的線狀塗附軟膠96的工序是在工作頭20持續移動而不停頓的
過程中進行;所述持續移動,可依三維掃瞄器50所讀取的邊框92上已附有膠粒95及無附有膠粒95的真實位置而施予不同移動的持續速度,而使得有膠粒95和無膠粒95的邊框92上皆能塗附相同斷面高度的帶狀軟膠96,令軟膠96能以面狀形式包覆多個所述膠粒95並且沾附邊框轉角922及直線邊框921。此時,至少一所述固化燈43應以線狀固化燈431為首選,並且跟隨在該第二塗膠頭42的後方間隔該投光偏心間距L2(如圖7所示)而持續移動,以便能迅速地投光固化該帶狀軟膠96成為軟膠層。
Specifically, in this step, the
本發明中,當線狀固化燈431及點狀固化燈432同時實施配置時,所述軟膠96的固化工作是由和第二塗膠頭42間隔投光偏心間距L2的線狀固化燈431執行,此時點狀固化燈432可不執行投光動作。
In the present invention, when the
在執行上述步驟S4的過程中,一當第二塗膠頭42及線狀固化燈431遭遇到邊框轉角922時,該第二塗膠頭42能接受旋動器23的驅動,而以該第一塗膠頭41為旋轉中心的持續偏心旋動方式,對所述邊框轉角922塗附該軟膠;所述持續偏心旋動方式,可依三維掃瞄器50所讀取的邊框92上已附有膠粒95及無附有膠粒95的真實位置而施予不同的持續旋動速度,使得邊框轉角922上不論有或無膠粒95,其軟膠96的塗附寬度及厚度,皆能和直線邊框921上的軟膠一致。在所述邊框轉角922塗附軟膠96之後的瞬間,所述線狀固化燈431能接受旋動器23的驅動,而以第一塗膠頭41為旋轉中心並且持續偏心旋動的方式,憑藉該釋光寬度W所能釋放的線狀光線,在偏心旋動過程中固化所述邊框轉角922上的軟膠96成為軟膠層,用以修正邊框轉角922處容易生成膠層凸丘及固化光照不足的問題。
In the process of executing the above step S4, when the second
陳如圖10所示,揭露當可三維移動能力的工作頭20帶動第一塗膠頭41依序由位置41a、41b至41c移動時,和第一塗膠頭41保持塗膠偏心間距L1的第二塗膠頭42,以及和第一塗膠頭41保持投光偏心間距L2的線狀固化燈431(如圖7所示),二者都是以第一塗膠頭41為旋轉中心,當第一塗膠頭依序由位置41a、41b至41c移動時,相對較遠的第一塗膠頭41依序由位置42a、42b移動至位置42c,且相對較近的線狀固化燈431依序由位置431a、431b移動至位置431c,使得所述邊框轉角922在執行上述步驟S4後,
能和直線邊框921共同取得較完善且趨近一致性的UV膠複層品質(如圖11所示),以利於提供待貼合物件93(例如是玻璃面板)四周能對應待塗膠物件91(例如是後殼)的物件框端92而以保有間距方式牢固地貼合。
Chen, as shown in Figure 10, discloses that when the three-dimensionally movable working
在完成上述步驟S4之後,該工作頭20還能載運三維掃瞄器50沿著塗膠路徑99移動一次,用以針對塗膠後的所述物件邊框92進行動態掃描,而判定UV膠複層的塗附品質。
After the above step S4 is completed, the working
以上實施例僅為表達了本發明的較佳實施方式,但並不能因此而理解為對本發明專利範圍的限制。因此,本發明應以申請專利範圍中限定的請求項內容為準。 The above examples only express the preferred implementation modes of the present invention, but should not be construed as limiting the patent scope of the present invention. Therefore, the present invention should be based on the content of the claims defined in the scope of the patent application.
10:塗膠檢測平台 10: Glue detection platform
20:工作頭 20: working head
21:基架 21: pedestal
22:旋動座 22: rotating seat
23:旋動器 23: Spinner
30:三維驅動機構 30: Three-dimensional driving mechanism
31:X軸驅動滑台 31: X-axis drive slide table
32:Y軸驅動滑台 32: Y-axis drive slide table
33:Z軸驅動滑台 33: Z-axis drive slide table
50:三維掃瞄器 50: 3D scanner
Claims (14)
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| CN202220160469.1U CN217314208U (en) | 2022-01-12 | 2022-01-20 | Automatic gluing device for UV glue composite layer of object frame |
| CN202210067351.9A CN116459997B (en) | 2022-01-12 | 2022-01-20 | Automatic gluing device and automatic gluing method for UV glue cladding of object frame |
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| CN116459997A (en) | 2023-07-21 |
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