TWI792839B - Nano corrosion and weather resistant resin coating - Google Patents
Nano corrosion and weather resistant resin coating Download PDFInfo
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- 229920005989 resin Polymers 0.000 title claims abstract description 93
- 239000011347 resin Substances 0.000 title claims abstract description 93
- 238000000576 coating method Methods 0.000 title claims abstract description 64
- 239000011248 coating agent Substances 0.000 title claims abstract description 54
- 230000007797 corrosion Effects 0.000 title description 11
- 238000005260 corrosion Methods 0.000 title description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 140
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 39
- 229910021387 carbon allotrope Inorganic materials 0.000 claims abstract description 18
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000001301 oxygen Substances 0.000 claims abstract description 10
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 10
- 150000001721 carbon Chemical class 0.000 claims abstract description 8
- 229910021389 graphene Inorganic materials 0.000 claims description 56
- 229910002804 graphite Inorganic materials 0.000 claims description 36
- 239000010439 graphite Substances 0.000 claims description 36
- 239000011229 interlayer Substances 0.000 claims description 34
- 239000003973 paint Substances 0.000 claims description 34
- 239000007789 gas Substances 0.000 claims description 31
- 239000002243 precursor Substances 0.000 claims description 27
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 18
- 230000002687 intercalation Effects 0.000 claims description 15
- 238000009830 intercalation Methods 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 15
- 239000002270 dispersing agent Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 12
- 239000010445 mica Substances 0.000 claims description 11
- 229910052618 mica group Inorganic materials 0.000 claims description 11
- 239000010410 layer Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000002041 carbon nanotube Substances 0.000 claims description 9
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 9
- 238000004299 exfoliation Methods 0.000 claims description 9
- 239000003822 epoxy resin Substances 0.000 claims description 8
- 229920000647 polyepoxide Polymers 0.000 claims description 8
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 6
- 229920002396 Polyurea Polymers 0.000 claims description 6
- 239000004925 Acrylic resin Substances 0.000 claims description 5
- 229920000178 Acrylic resin Polymers 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 230000032798 delamination Effects 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 3
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 claims description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- 229920000805 Polyaspartic acid Polymers 0.000 claims description 3
- 235000003704 aspartic acid Nutrition 0.000 claims description 3
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 claims description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 3
- 239000011737 fluorine Substances 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 3
- 108010064470 polyaspartate Proteins 0.000 claims description 3
- 229920002050 silicone resin Polymers 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 238000003490 calendering Methods 0.000 claims 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 26
- 239000003795 chemical substances by application Substances 0.000 description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 10
- 239000002131 composite material Substances 0.000 description 9
- 239000002904 solvent Substances 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 6
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 239000000945 filler Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 230000031700 light absorption Effects 0.000 description 4
- 239000004408 titanium dioxide Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 238000001069 Raman spectroscopy Methods 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 3
- 235000012149 noodles Nutrition 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
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- 229910052751 metal Inorganic materials 0.000 description 2
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- 238000007586 pull-out test Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000004210 cathodic protection Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
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- 239000012767 functional filler Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007585 pull-off test Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- Paints Or Removers (AREA)
- Carbon And Carbon Compounds (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
本發明是有關於一種樹脂塗料,且特別是有關於一種含有經層間剝離之碳的同素異形體之樹脂塗料。This invention relates to a resin coating, and more particularly to a resin coating containing an allotrope of delaminated carbon.
在室外環境中,通常使用樹脂塗料對物件設備(例如欄杆、管道或門窗等建材)進行塗布,以發揮保護或裝飾的作用。然而,當樹脂塗料長期暴露於室外環境時,在日曬的作用下,基於UV光對樹脂的破壞,可能縮短使用壽命,同時也存在安全風險。另一方面,在海洋塗料、儲槽塗料以及實驗室反應器塗料方面,也需要樹脂塗料具備更佳的耐化性及耐腐蝕性,以應用於惡劣環境及高腐蝕環境。In outdoor environments, resin coatings are usually used to coat objects and equipment (such as railings, pipes, or building materials such as doors and windows) for protection or decoration. However, when the resin coating is exposed to the outdoor environment for a long time, under the action of the sun, the service life may be shortened due to the damage to the resin by UV light, and there are also safety risks. On the other hand, in terms of marine coatings, storage tank coatings and laboratory reactor coatings, resin coatings are also required to have better chemical resistance and corrosion resistance, so as to be used in harsh environments and highly corrosive environments.
在現有的底漆-面漆複合塗層中,造成腐蝕的因素包括環境因素、工程因素或其他人為因素。環境因素例如是酸雨、海風(含鹽)、潮濕或強日照;工程因素例如是鐵件撞擊敲打、塗料附著力不佳、塗料阻水氣能力差、面漆耐候性差、底漆保護能力不足或表面處理不佳;其他人為因素例如是刮傷、撞擊或環境中存在其他具腐蝕性的化學物質。In the existing primer-finish composite coating, the factors causing corrosion include environmental factors, engineering factors or other human factors. Environmental factors such as acid rain, sea breeze (salt), humidity or strong sunlight; engineering factors such as impact and knock on iron parts, poor paint adhesion, poor water and vapor resistance of paint, poor weather resistance of topcoat, insufficient protection of primer or Poor surface preparation; other human factors such as scratches, impacts, or other corrosive chemicals in the environment.
基於上述,如何提升樹脂塗料的耐化性、隔熱性、抗UV特性、附著力以及耐腐蝕效能,為本領域技術發展的重要課題。Based on the above, how to improve the chemical resistance, heat insulation, UV resistance, adhesion and corrosion resistance of resin coatings is an important issue in the technical development of this field.
本發明提供一種樹脂塗料,具有更佳的耐化性、隔熱性、抗UV特性(吸光值提升)、抗腐蝕力、對金屬基材的高附著力及還原力,適合作為室外塗料、海洋塗料、儲槽塗料以及實驗室反應器塗料。The invention provides a resin coating, which has better chemical resistance, heat insulation, anti-UV characteristics (increased light absorption value), corrosion resistance, high adhesion and reducing power to metal substrates, and is suitable for outdoor coatings, marine Coatings, tank coatings and laboratory reactor coatings.
本發明的樹脂塗料,包括第一經層間剝離之碳的同素異形體及第一樹脂。第一經層間剝離之碳的同素異形體的橫向尺寸小於10 μm,厚度小於5 nm,表觀密度小於0.15 g/cm3,碳含量大於98.5%,氧含量小於0.1%,水分含量小於5%。The resin coating of the present invention includes the first allotrope of carbon exfoliated and the first resin. The first allotrope of interlayer exfoliated carbon has a lateral dimension of less than 10 μm, a thickness of less than 5 nm, an apparent density of less than 0.15 g/cm3, a carbon content of more than 98.5%, an oxygen content of less than 0.1%, and a moisture content of less than 5% .
在本發明的一實施例中,以樹脂塗料的總重量計,第一經層間剝離之碳的同素異形體的含量為0.05 wt%至1 wt%,第一樹脂的含量為25 wt%至35 wt%。In one embodiment of the present invention, based on the total weight of the resin coating, the content of the first allotrope of interlayer exfoliated carbon is 0.05 wt% to 1 wt%, and the content of the first resin is 25 wt% to 1 wt%. 35 wt%.
在本發明的一實施例中,第一經層間剝離之碳的同素異形體包括石墨烯、奈米碳管或其組合。In an embodiment of the present invention, the first exfoliated carbon allotrope includes graphene, carbon nanotubes or a combination thereof.
在本發明的一實施例中,第一樹脂包括環氧樹脂(Epoxy)、聚天門冬胺酸、矽氧烷樹脂或聚矽酸鹽水性樹脂。In an embodiment of the present invention, the first resin includes epoxy resin (Epoxy), polyaspartic acid, silicone resin or polysilicate water-based resin.
在本發明的一實施例中,第一經層間剝離之碳的同素異形體的層間剝離方法包括以下步驟。對石墨原材進行連續高速往覆壓延製程以製成石墨前驅物,石墨前驅物具有差排滑移結構。之後,藉由水平方向壓縮氣流使石墨前驅物進行插層反應,以形成石墨烯與氣體層間化合物。接著,藉由層間氣流壓力釋放使石墨烯與氣體層間化合物進行膨脹剝離反應,以形成石墨烯聚集體。然後,使石墨烯聚集體在氣流中懸浮漂移並相互碰撞,以產生石墨烯粉體絮凝物。In an embodiment of the present invention, the method for delamination of the first delaminated carbon allotrope includes the following steps. The graphite raw material is subjected to a continuous high-speed reciprocating rolling process to produce a graphite precursor, and the graphite precursor has a dislocation-slip structure. Afterwards, the graphite precursor is subjected to an intercalation reaction by means of a horizontally compressed gas flow to form an intercalation compound between graphene and the gas. Then, the graphene and gaseous interlayer compounds undergo an expansion and exfoliation reaction by releasing the pressure of the interlayer gas flow to form graphene aggregates. Then, the graphene aggregates are suspended and drifted in the airflow and collide with each other to produce graphene powder flocs.
在本發明的一實施例中,樹脂塗料作為底漆使用,在底漆上設置面漆,面漆包括第二經層間剝離之碳的同素異形體,其橫向尺寸小於10 μm,厚度小於5 nm,表觀密度小於0.15 g/cm 3,碳含量大於98.5%,氧含量小於0.1%,水分含量小於5%。 In one embodiment of the present invention, the resin coating is used as a primer, and a topcoat is arranged on the primer, and the topcoat includes a second allotrope of delaminated carbon, which has a transverse dimension of less than 10 μm and a thickness of less than 5 μm. nm, the apparent density is less than 0.15 g/cm 3 , the carbon content is greater than 98.5%, the oxygen content is less than 0.1%, and the moisture content is less than 5%.
在本發明的一實施例中,在底漆及面漆之間設置中塗漆,中塗漆包括第三經層間剝離之碳的同素異形體,其橫向尺寸小於10 μm,厚度小於5 nm,表觀密度小於0.15 g/cm 3,碳含量大於98.5%,氧含量小於0.1%,水分含量小於5%。 In one embodiment of the present invention, a mid-coat paint is provided between the primer and the top coat, the mid-coat paint includes a third allotrope of carbon exfoliated between layers, its lateral dimension is less than 10 μm, and its thickness is less than 5 nm, representing The apparent density is less than 0.15 g/cm 3 , the carbon content is greater than 98.5%, the oxygen content is less than 0.1%, and the moisture content is less than 5%.
在本發明的一實施例中,第二經層間剝離之碳的同素異形體包括石墨烯、奈米碳管或其組合。In an embodiment of the present invention, the second exfoliated carbon allotrope includes graphene, carbon nanotubes or a combination thereof.
在本發明的一實施例中,面漆更包括第二樹脂,第二樹脂包括天門冬胺酸、矽氧烷樹脂或矽酸鹽水性樹脂、氟素(氟碳)樹酯、丙烯酸樹脂或聚脲樹脂。In one embodiment of the present invention, the topcoat further includes a second resin, and the second resin includes aspartic acid, silicone resin or silicate water-based resin, fluorine (fluorocarbon) resin, acrylic resin or poly Urea resin.
在本發明的一實施例中,面漆更包括中空玻璃球或陶瓷球。In an embodiment of the present invention, the top coat further includes hollow glass balls or ceramic balls.
在本發明的一實施例中,第三經層間剝離之碳的同素異形體包括石墨烯、奈米碳管或其組合。In an embodiment of the present invention, the third exfoliated carbon allotrope includes graphene, carbon nanotubes or a combination thereof.
在本發明的一實施例中,中塗漆更包括第三樹脂,第三樹脂包括環氧樹脂、丙烯酸樹脂或聚脲樹脂。In an embodiment of the present invention, the intermediate paint further includes a third resin, and the third resin includes epoxy resin, acrylic resin or polyurea resin.
在本發明的一實施例中,中塗漆更包括雲母或雲母氧化鐵。In an embodiment of the present invention, the intermediate paint further includes mica or mica iron oxide.
在本發明的一實施例中,第二經層間剝離之碳的同素異形體的層間剝離方法包括以下步驟。對石墨原材進行連續高速往覆壓延製程以製成石墨前驅物,石墨前驅物具有差排滑移結構。之後,藉由水平方向壓縮氣流使石墨前驅物進行插層反應,以形成石墨烯與氣體層間化合物。接著,藉由層間氣流壓力釋放使石墨烯與氣體層間化合物進行膨脹剝離反應,以形成石墨烯聚集體。然後,使石墨烯聚集體在氣流中懸浮漂移並相互碰撞,以產生石墨烯粉體絮凝物。In an embodiment of the present invention, the method for exfoliating the second exfoliated carbon allotrope includes the following steps. The graphite raw material is subjected to a continuous high-speed reciprocating rolling process to produce a graphite precursor, and the graphite precursor has a dislocation-slip structure. Afterwards, the graphite precursor is subjected to an intercalation reaction by means of a horizontally compressed gas flow to form an intercalation compound between graphene and the gas. Then, the graphene and gaseous interlayer compounds undergo an expansion and exfoliation reaction by releasing the pressure of the interlayer gas flow to form graphene aggregates. Then, the graphene aggregates are suspended and drifted in the airflow and collide with each other to produce graphene powder flocs.
在本發明的一實施例中,第三經層間剝離之碳的同素異形體的層間剝離方法包括以下步驟。對石墨原材進行連續高速往覆壓延製程以製成石墨前驅物,石墨前驅物具有差排滑移結構。之後,藉由水平方向壓縮氣流使石墨前驅物進行插層反應,以形成石墨烯與氣體層間化合物。接著,藉由層間氣流壓力釋放使石墨烯與氣體層間化合物進行膨脹剝離反應,以形成石墨烯聚集體。然後,使石墨烯聚集體在氣流中懸浮漂移並相互碰撞,以產生石墨烯粉體絮凝物。In an embodiment of the present invention, the third delamination method of the delaminated carbon allotrope includes the following steps. The graphite raw material is subjected to a continuous high-speed reciprocating rolling process to produce a graphite precursor, and the graphite precursor has a dislocation-slip structure. Afterwards, the graphite precursor is subjected to an intercalation reaction by means of a horizontally compressed gas flow to form an intercalation compound between graphene and the gas. Then, the graphene and gaseous interlayer compounds undergo an expansion and exfoliation reaction by releasing the pressure of the interlayer gas flow to form graphene aggregates. Then, the graphene aggregates are suspended and drifted in the airflow and collide with each other to produce graphene powder flocs.
在本發明的一實施例中,樹脂塗料更包括分散劑,分散劑的組成為具有多個苯環以及乙烯基結構的亞硫酸鈉鹽。In an embodiment of the present invention, the resin coating further includes a dispersant, and the dispersant is composed of sodium sulfite salt having multiple benzene rings and vinyl structures.
在本發明的一實施例中,以樹脂塗料的總重量計,分散劑的含量為0.1 wt%至0.5 wt%。In one embodiment of the present invention, based on the total weight of the resin coating, the content of the dispersant is 0.1 wt% to 0.5 wt%.
基於上述,本發明的樹脂塗料作為底漆使用,具有導電性,可增加鋅粉的還原能力及樹脂的附著力。在底漆上設置的面漆具有優良吸光能力及耐候能力,使樹脂不粉化或劣化,進而有效保護底漆及中塗漆。底漆及面漆之間設置的中塗漆可使水氣無法順利透過到達基材表面。Based on the above, the resin coating of the present invention is used as a primer, has conductivity, and can increase the reducing ability of zinc powder and the adhesion of resin. The topcoat set on the primer has excellent light absorption ability and weather resistance, so that the resin will not be pulverized or deteriorated, thereby effectively protecting the primer and intermediate paint. The intermediate paint placed between the primer and the top coat prevents moisture from passing through to the surface of the substrate.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail as follows.
在本文中,由「一數值至另一數值」表示的範圍,是一種避免在說明書中一一列舉該範圍中的所有數值的概要性表示方式。因此,某一特定數值範圍的記載,涵蓋該數值範圍內的任意數值以及由該數值範圍內的任意數值界定出的較小數值範圍,如同在說明書中明文寫出該任意數值和該較小數值範圍一樣。 < 底漆 > Herein, a range indicated by "one value to another value" is a general representation which avoids enumerating all values in the range in the specification. Therefore, the description of a specific numerical range covers any numerical value in the numerical range and the smaller numerical range bounded by any numerical value in the numerical range, as if the arbitrary numerical value and the smaller numerical value are expressly written in the specification. same range. <Primer> _ _
本發明提供一種樹脂塗料,包括第一經層間剝離之碳的同素異形體及樹脂。第一經層間剝離之碳的同素異形體的橫向尺寸例如是小於10 μm,厚度例如是小於5 nm,表觀密度例如是小於0.15 g/cm3,碳含量例如是大於98.5%,氧含量例如是小於0.1%,水分含量例如是小於5%。此外,透過BET檢驗,第一經層間剝離之碳的同素異形體之比表面積例如是10 m 2/g至30 m 2/g;利用FTIR檢驗,其中存在CO、OH、COOH等官能基團。第一經層間剝離之碳的同素異形體之粒徑例如是1μm至20μm,利用拉曼檢驗所得ID/IG比例例如是0.0至0.3。如此一來,當樹脂塗料作為底漆使用時,具有導電性及陰極防護作用,供應電子避免腐蝕,且可增加鋅粉的還原能力及樹脂的附著力。 The invention provides a kind of resin paint, which comprises the first allotrope of carbon exfoliated between layers and resin. The lateral dimension of the first allotrope of carbon exfoliated is, for example, less than 10 μm, the thickness is, for example, less than 5 nm, the apparent density is, for example, less than 0.15 g/cm3, the carbon content is, for example, greater than 98.5%, and the oxygen content is, for example, is less than 0.1%, and the moisture content is, for example, less than 5%. In addition, through the BET test, the specific surface area of the first allotrope of carbon exfoliated between layers is, for example, 10 m 2 /g to 30 m 2 /g; using FTIR test, there are functional groups such as CO, OH, and COOH . The particle size of the first allotrope of carbon exfoliated is, for example, 1 μm to 20 μm, and the ID/IG ratio obtained by Raman test is, for example, 0.0 to 0.3. In this way, when the resin coating is used as a primer, it has conductivity and cathodic protection, supplies electrons to avoid corrosion, and can increase the reducing ability of zinc powder and the adhesion of resin.
在本實施例中,第一經層間剝離之碳的同素異形體的層間剝離方法包括以下步驟。對石墨原材進行連續高速往覆壓延製程以製成石墨前驅物,石墨前驅物具有差排滑移結構。之後,藉由水平方向壓縮氣流使石墨前驅物進行插層反應,以形成石墨烯與氣體層間化合物。接著,藉由層間氣流壓力釋放使石墨烯與氣體層間化合物進行膨脹剝離反應,以形成石墨烯聚集體。然後,使石墨烯聚集體在氣流中懸浮漂移並相互碰撞,以產生石墨烯粉體絮凝物。In this embodiment, the method for exfoliating the first exfoliated carbon allotrope includes the following steps. The graphite raw material is subjected to a continuous high-speed reciprocating rolling process to produce a graphite precursor, and the graphite precursor has a dislocation-slip structure. Afterwards, the graphite precursor is subjected to an intercalation reaction by means of a horizontally compressed gas flow to form an intercalation compound between graphene and the gas. Then, the graphene and gaseous interlayer compounds undergo an expansion and exfoliation reaction by releasing the pressure of the interlayer gas flow to form graphene aggregates. Then, the graphene aggregates are suspended and drifted in the airflow and collide with each other to produce graphene powder flocs.
在本實施例中,以樹脂塗料的總重量計,第一經層間剝離之碳的同素異形體的含量例如是0.05 wt%至1 wt%,第一樹脂的含量例如是25 wt%至35 wt%。第一經層間剝離之碳的同素異形體可包括石墨烯、奈米碳管或其組合,第一樹脂可包括環氧樹脂(Epoxy)、聚天門冬胺酸、矽氧烷樹脂或聚矽酸鹽水性樹脂。更詳細而言,本發明的樹脂塗料可製成油性底漆或水性底漆,且配方組成因而有所不同。無論是油性底漆或水性底漆,配方皆不使用重金屬鉛,且盡可能降低鋅粉的使用量,以減少成本。In this embodiment, based on the total weight of the resin coating, the content of the first allotrope of interlayer exfoliated carbon is, for example, 0.05 wt% to 1 wt%, and the content of the first resin is, for example, 25 wt% to 35 wt%. wt%. The first exfoliated carbon allotrope may include graphene, carbon nanotubes or a combination thereof, and the first resin may include epoxy resin (Epoxy), polyaspartic acid, siloxane resin or polysilicon Salt water-based resin. In more detail, the resin coating of the present invention can be made into an oil-based primer or a water-based primer, and the formula composition is thus different. Regardless of whether it is an oil-based primer or a water-based primer, the formulation does not use heavy metal lead, and the amount of zinc powder used is minimized to reduce costs.
在油性底漆中,以樹脂塗料的總重量計,第一經層間剝離之碳的同素異形體的含量例如是0.1 wt%至1 wt%(以增加抗腐蝕力),第一樹脂的含量例如是30 wt%至35 wt%(成膜作用相關),增稠劑的含量例如是0.1 wt%至1 wt%(增加黏稠度),二甲苯溶劑的含量例如是2 wt%至4 wt%,醋酸正丁酯溶劑的含量例如是10 wt%至20 wt%,分散劑的含量例如是0.1 wt%至1 wt%(可增加塗層潤濕度,並使第一經層間剝離之碳的同素異形體均勻分散在塗料中),流平劑的含量例如是0.1 wt%至1 wt%(使塗刷平整),雲母的含量例如是20 wt%至30 wt%(減緩腐蝕因子滲入),鈦白粉的含量例如是8 wt%至18 wt%(顏色遮蓋力),固化劑(交聯劑)的含量例如是10 wt%至20 wt%。In the oil-based primer, based on the total weight of the resin coating, the content of the first allotrope of interlayer exfoliated carbon is, for example, 0.1 wt% to 1 wt% (to increase corrosion resistance), and the content of the first resin For example, it is 30 wt% to 35 wt% (related to film formation), the content of thickener is, for example, 0.1 wt% to 1 wt% (to increase the viscosity), and the content of xylene solvent is, for example, 2 wt% to 4 wt%. , the content of n-butyl acetate solvent is such as 10 wt% to 20 wt%, and the content of dispersing agent is such as 0.1 wt% to 1 wt% (can increase coating wettability, and make the carbon of the first interlayer stripping The allotrope is evenly dispersed in the paint), the content of leveling agent is, for example, 0.1 wt% to 1 wt% (to make the painting smooth), and the content of mica is, for example, 20 wt% to 30 wt% (to slow down the penetration of corrosion factors) , the content of titanium dioxide is, for example, 8 wt% to 18 wt% (color hiding power), and the content of curing agent (crosslinking agent) is, for example, 10 wt% to 20 wt%.
在水性底漆中,以樹脂塗料的總重量計,第一經層間剝離之碳的同素異形體的含量例如是0.1 wt%至1 wt%(以增加抗腐蝕力),第一樹脂的含量例如是20 wt%至30 wt%,鋅粉的含量例如是70 wt%至80 wt%(還原能力相關),防沉劑的含量例如是0.1 wt%至1 wt%(避免沉澱)。 < 面漆 > In the water-based primer, based on the total weight of the resin coating, the content of the first allotrope of carbon exfoliated through the layers is, for example, 0.1 wt% to 1 wt% (to increase corrosion resistance), and the content of the first resin For example, it is 20 wt% to 30 wt%, the content of zinc powder is, for example, 70 wt% to 80 wt% (related to reducing ability), and the content of anti-sedimentation agent is, for example, 0.1 wt% to 1 wt% (to avoid precipitation). < Finish coat >
本發明的樹脂塗料作為底漆使用,且更可在底漆上設置面漆,面漆包括第二經層間剝離之碳的同素異形體、第二樹脂以及中空玻璃球或陶瓷球,以增加隔熱能力進而保護中塗漆與底漆。第二經層間剝離之碳的同素異形體,其橫向尺寸小於10 μm,厚度小於5 nm,表觀密度小於0.15 g/cm 3,碳含量大於98.5%,氧含量小於0.1%,水分含量小於5%。此外,透過BET檢驗,第二經層間剝離之碳的同素異形體之比表面積例如是5 m 2/g至30 m 2/g;利用FTIR檢驗,其中存在CO、OH、COOH等官能基團。第二經層間剝離之碳的同素異形體之粒徑例如是1μm至20μm,利用拉曼檢驗所得ID/IG比例例如是0.0至0.3。如此一來,本發明的面漆吸光能力強且具備耐候能力,可使樹脂不粉化或劣化,進而有效地保護底漆及中塗漆。 The resin coating of the present invention is used as a primer, and a topcoat can be provided on the primer, and the topcoat includes a second carbon allotrope, a second resin, and hollow glass or ceramic balls through interlayer exfoliation to increase the Insulation ability in turn protects primers and primers. The second allotrope of interlayer exfoliated carbon has a lateral dimension of less than 10 μm, a thickness of less than 5 nm, an apparent density of less than 0.15 g/cm 3 , a carbon content of more than 98.5%, an oxygen content of less than 0.1%, and a moisture content of less than 5%. In addition, through the BET test, the specific surface area of the second allotrope of interlayer exfoliated carbon is, for example, 5 m 2 /g to 30 m 2 /g; using FTIR test, there are functional groups such as CO, OH, and COOH . The particle size of the second allotrope of interlayer exfoliated carbon is, for example, 1 μm to 20 μm, and the ID/IG ratio obtained by Raman test is, for example, 0.0 to 0.3. In this way, the top paint of the present invention has strong light-absorbing ability and weather resistance, which can prevent the resin from pulverizing or deteriorating, thereby effectively protecting the primer and the primer.
在本實施例中,第二經層間剝離之碳的同素異形體的層間剝離方法包括以下步驟。對石墨原材進行連續高速往覆壓延製程以製成石墨前驅物,石墨前驅物具有差排滑移結構。之後,藉由水平方向壓縮氣流使石墨前驅物進行插層反應,以形成石墨烯與氣體層間化合物。接著,藉由層間氣流壓力釋放使石墨烯與氣體層間化合物進行膨脹剝離反應,以形成石墨烯聚集體。然後,使石墨烯聚集體在氣流中懸浮漂移並相互碰撞,以產生石墨烯粉體絮凝物。In this embodiment, the method for exfoliating the second exfoliated carbon allotrope includes the following steps. The graphite raw material is subjected to a continuous high-speed reciprocating rolling process to produce a graphite precursor, and the graphite precursor has a dislocation-slip structure. Afterwards, the graphite precursor is subjected to an intercalation reaction by means of a horizontally compressed gas flow to form an intercalation compound between graphene and the gas. Then, the graphene and gaseous interlayer compounds undergo an expansion and exfoliation reaction by releasing the pressure of the interlayer gas flow to form graphene aggregates. Then, the graphene aggregates are suspended and drifted in the airflow and collide with each other to produce graphene powder flocs.
在本實施例中,第二經層間剝離之碳的同素異形體可包括石墨烯、奈米碳管或其組合,第二樹脂可包括天門冬胺酸、矽氧烷樹脂或矽酸鹽水性樹脂、氟素(氟碳)樹酯、丙烯酸樹脂或聚脲樹脂。以面漆組成物的總重量計,第二經層間剝離之碳的同素異形體的含量例如是0.1 wt%至1 wt%(以增加抗腐蝕力),第二樹脂的含量例如是30 wt%至40 wt%(成膜作用相關),增稠劑的含量例如是0.1 wt%至1 wt%(增加黏稠度),二甲苯溶劑的含量例如是2 wt%至4 wt%,醋酸正丁酯溶劑的含量例如是1 wt%至10 wt%,分散劑的含量例如是0.1 wt%至1 wt%(可增加塗層潤濕度),流平劑的含量例如是0.1 wt%至1 wt%(使塗刷平整),鈦白粉的含量例如是30 wt%至40 wt%(耐候抗UV白色顏料),硫酸鈣填充粉的含量例如是10 wt%至20 wt%,雲母填充粉的含量例如是10 wt%至20 wt%,防沉劑的含量例如是0.1 wt%至1 wt%(避免沉澱),交聯劑的含量例如是3 wt%至13 wt%。 < 中塗漆 > In this embodiment, the second exfoliated carbon allotrope may include graphene, carbon nanotubes, or a combination thereof, and the second resin may include aspartic acid, siloxane resin, or silicate water-based resin, fluorine (fluorocarbon) resin, acrylic resin or polyurea resin. Based on the total weight of the topcoat composition, the content of the second carbon allotrope exfoliated between layers is, for example, 0.1 wt% to 1 wt% (to increase corrosion resistance), and the content of the second resin is, for example, 30 wt % to 40 wt% (relevant to film formation), the content of thickener is, for example, 0.1 wt% to 1 wt% (to increase the viscosity), the content of xylene solvent is, for example, 2 wt% to 4 wt%, n-butyl acetate The content of ester solvent is, for example, 1 wt% to 10 wt%, the content of dispersant, for example, is 0.1 wt% to 1 wt% (it can increase the coating wettability), and the content of leveling agent is, for example, 0.1 wt% to 1 wt% % (to make the painting smooth), the content of titanium dioxide is, for example, 30 wt% to 40 wt% (weather-resistant and anti-UV white pigment), the content of calcium sulfate filler powder is, for example, 10 wt% to 20 wt%, the content of mica filler powder For example, it is 10 wt% to 20 wt%, the content of anti-settling agent is, for example, 0.1 wt% to 1 wt% (to avoid precipitation), and the content of crosslinking agent is, for example, 3 wt% to 13 wt%. < Intermediate coating >
本發明可在底漆及面漆之間設置中塗漆,中塗漆包括第三經層間剝離之碳的同素異形體、第三樹脂以及雲母或雲母氧化鐵。第三經層間剝離之碳的同素異形體的橫向尺寸例如是小於10 μm,厚度例如是小於5 nm,表觀密度例如是小於0.15 g/cm 3,碳含量例如是大於98.5%,氧含量例如是小於0.1%,水分含量例如是小於5%。此外,透過BET檢驗,第三經層間剝離之碳的同素異形體之比表面積例如是10 m 2/g至50 m 2/g;利用FTIR檢驗,其中存在CO、OH、COOH等官能基團。第三經層間剝離之碳的同素異形體之粒徑例如是1μm至20μm,利用拉曼檢驗所得ID/IG比例例如是0.0至0.3。如此一來,中塗漆可有效地使水氣無法順利通過到達基材表面。 In the present invention, an intermediate paint can be placed between the primer and the top paint, and the intermediate paint includes a third allotrope of carbon exfoliated between layers, a third resin, and mica or micaceous iron oxide. The lateral dimension of the third allotrope of carbon exfoliated is, for example, less than 10 μm, the thickness is, for example, less than 5 nm, the apparent density is, for example, less than 0.15 g/cm 3 , the carbon content is, for example, greater than 98.5%, and the oxygen content is, for example, For example, it is less than 0.1%, and the moisture content is, for example, less than 5%. In addition, through the BET test, the specific surface area of the third allotrope of carbon exfoliated between layers is, for example, 10 m 2 /g to 50 m 2 /g; using FTIR test, there are functional groups such as CO, OH, and COOH . The particle size of the third allotrope of interlayer exfoliated carbon is, for example, 1 μm to 20 μm, and the ID/IG ratio obtained by Raman test is, for example, 0.0 to 0.3. In this way, the primer can effectively prevent moisture from passing through to the substrate surface.
在本實施例中,第三經層間剝離之碳的同素異形體的層間剝離方法包括以下步驟。對石墨原材進行連續高速往覆壓延製程以製成石墨前驅物,石墨前驅物具有差排滑移結構。之後,藉由水平方向壓縮氣流使石墨前驅物進行插層反應,以形成石墨烯與氣體層間化合物。接著,藉由層間氣流壓力釋放使石墨烯與氣體層間化合物進行膨脹剝離反應,以形成石墨烯聚集體。然後,使石墨烯聚集體在氣流中懸浮漂移並相互碰撞,以產生石墨烯粉體絮凝物。In this embodiment, the third delamination method of the delaminated carbon allotrope includes the following steps. The graphite raw material is subjected to a continuous high-speed reciprocating rolling process to produce a graphite precursor, and the graphite precursor has a dislocation-slip structure. Afterwards, the graphite precursor is subjected to an intercalation reaction by means of a horizontally compressed gas flow to form an intercalation compound between graphene and the gas. Then, the graphene and gaseous interlayer compounds undergo an expansion and exfoliation reaction by releasing the pressure of the interlayer gas flow to form graphene aggregates. Then, the graphene aggregates are suspended and drifted in the airflow and collide with each other to produce graphene powder flocs.
在本實施例中,第三經層間剝離之碳的同素異形體可包括石墨烯、奈米碳管或其組合,第三樹脂可包括環氧樹脂、丙烯酸樹脂或聚脲樹脂。以中塗漆組成物的總重量計,第三經層間剝離之碳的同素異形體的含量例如是0 wt%至0.5 wt%,第三樹脂的含量例如是30 wt%至40 wt%(成膜作用相關),雲母的含量例如是10 wt%至20 wt%(XX),增稠劑的含量例如是0.1 wt%至1 wt%(增加黏稠度),二甲苯溶劑的含量例如是2 wt%至4 wt%,醋酸正丁酯溶劑的含量例如是XX wt%至XX wt%,分散劑的含量例如是0.1wt%至1 wt%(可增加塗層潤濕度),流平劑的含量例如是0.1 wt%至1 wt%(使塗刷平整),Al/Zr表面處理TiO 2的含量例如是30 wt%至40 wt%(作為色粉、填料),硫酸鈣填充粉的含量例如是10 wt%至20 wt%,雲母填充粉的含量例如是10 wt%至10 wt%,功能性填充劑的含量例如是0 wt%至1 wt%,交聯劑的含量例如是3 wt%至13 wt%。 In this embodiment, the third exfoliated carbon allotrope may include graphene, carbon nanotubes or a combination thereof, and the third resin may include epoxy resin, acrylic resin or polyurea resin. Based on the total weight of the intermediate paint composition, the content of the third allotrope of interlayer exfoliated carbon is, for example, 0 wt% to 0.5 wt%, and the content of the third resin is, for example, 30 wt% to 40 wt% (into film effect), the content of mica is, for example, 10 wt% to 20 wt% (XX), the content of thickener is, for example, 0.1 wt% to 1 wt% (to increase the viscosity), and the content of xylene solvent is, for example, 2 wt % to 4 wt%, the content of n-butyl acetate solvent is, for example, XX wt% to XX wt%, the content of dispersant, for example, is 0.1wt% to 1 wt% (can increase coating wettability), leveling agent The content is, for example, 0.1 wt% to 1 wt% (to make the painting smooth), the content of Al/Zr surface treatment TiO2 is, for example, 30 wt% to 40 wt% (as a toner, filler), and the content of calcium sulfate filler powder is, for example, It is 10 wt% to 20 wt%, the content of mica filler powder is, for example, 10 wt% to 10 wt%, the content of functional filler is, for example, 0 wt% to 1 wt%, and the content of crosslinking agent is, for example, 3 wt%. to 13 wt%.
在本發明的底漆、中塗漆及面漆複合塗料系統中,底漆、中塗漆及面漆的總塗層厚度例如是240μm。底漆的厚度例如是80μm至120μm,中塗漆的厚度例如是0μm至80μm,面漆的厚度例如是60μm至120μm。當面漆的厚度夠厚時,可以不用配置中塗漆。舉例而言,當底漆的厚度例如是120μm,面漆的厚度例如是120μm時,中塗漆的厚度例如是0μm,亦即,可以不用塗佈中塗漆。In the composite coating system of the primer, primer and topcoat of the present invention, the total coating thickness of the primer, primer and topcoat is, for example, 240 μm. The thickness of the primer is, for example, 80 μm to 120 μm, the thickness of the primer is, for example, 0 μm to 80 μm, and the thickness of the top coat is, for example, 60 μm to 120 μm. When the thickness of the topcoat is thick enough, it is not necessary to paint in the configuration. For example, when the thickness of the primer is, for example, 120 μm, and the thickness of the top coat is, for example, 120 μm, the thickness of the intermediate paint is, for example, 0 μm, that is, the intermediate paint may not be applied.
本發明的底漆、中塗漆及面漆複合塗料系統具有良好的耐候能力,測試結果△E為0.061。附著性的評估方法採用百格附著性測試,測試方法是用百格刀在測試樣本(玻璃材料)表面劃10×10個(100個)1 mm×1 mm小網格,每一條劃線深及塗料的底層。之後,用毛刷將測試區域的碎片刷乾淨,再用3M 600號膠紙或等同效力的膠紙牢牢黏住被測試小網格,並用橡皮擦用力擦拭膠帶,以加大膠帶與被測區域的接觸面積及力度。接著,用手抓住膠帶一端,在垂直方向(90°)迅速扯下膠紙,同一位置進行2次相同試驗。本發明的底漆、中塗漆及面漆複合塗料系統之百格附著性測試結果為4B,具有良好附著力。The composite paint system of the primer, intermediate paint and top paint of the present invention has good weather resistance, and the test result ΔE is 0.061. The evaluation method of adhesion adopts the hundred-grid adhesion test. The test method is to use a hundred-grid knife to draw 10×10 (100) small grids of 1 mm×1 mm on the surface of the test sample (glass material), and the depth of each line is and the bottom layer of the paint. Afterwards, use a brush to clean the debris in the test area, then use 3M No. 600 adhesive tape or equivalent adhesive tape to firmly stick the small grid under test, and wipe the tape vigorously with an eraser to increase the distance between the tape and the test area. The contact area and strength of the area. Then, grab one end of the tape with your hand, quickly tear off the tape in the vertical direction (90°), and perform the same test twice at the same position. The 100-grid adhesion test result of the primer, intermediate paint and topcoat composite coating system of the present invention is 4B, which has good adhesion.
以下,藉由實驗例來詳細說明上述實施例所提出的底漆、中塗漆及面漆複合塗料系統。然而,下述實驗例並非用以限制本發明。 實驗例 Hereinafter, the composite coating system of the primer, mid-coat and topcoat proposed in the above-mentioned embodiments will be described in detail by means of experimental examples. However, the following experimental examples are not intended to limit the present invention. Experimental example
為了證明將本發明的底漆、中塗漆及面漆複合塗料系統具有優良耐化性、隔熱性、抗UV特性(吸光值提升)、抗腐蝕力、對金屬基材的附著力及還原力,以下特別作此實驗例。In order to prove that the primer, intermediate paint and topcoat composite coating system of the present invention have excellent chemical resistance, heat insulation, anti-UV characteristics (light absorption value improvement), corrosion resistance, adhesion and reducing power to metal substrates , the following is a special example of this experiment.
將底漆、中塗漆及面漆複合塗料系統的成分配方及測試結果列於以下表1、表2及表3中,進行ISO 12944循環老化測試、QUV照射96小時拉拔測試以及ASTM D4541測試,百格刀測試結果5B,拉拔測試結果超過5MPa。
表1
綜上所述,本發明的樹脂塗料作為底漆使用,具有導電性,可增加鋅粉的還原能力及樹脂的附著力。在底漆上設置的面漆具有優良吸光能力及耐候能力,使樹脂不粉化或劣化,進而有效保護底漆及中塗漆。底漆及面漆之間設置的中塗漆可使水氣無法順利透過到達基材表面。此外,經百格附著性測試結果,驗證了本發明的底漆、中塗漆及面漆複合塗料系統具有良好附著力,經鹽水防鏽測試結果,更驗證了本發明的底漆、中塗漆及面漆複合塗料系統具有優良的防鏽能力。In summary, the resin coating of the present invention is used as a primer, has conductivity, and can increase the reducing ability of zinc powder and the adhesion of resin. The topcoat set on the primer has excellent light absorption ability and weather resistance, so that the resin will not be pulverized or deteriorated, thereby effectively protecting the primer and intermediate paint. The intermediate paint placed between the primer and the top coat prevents moisture from passing through to the surface of the substrate. In addition, the results of the Baige adhesion test prove that the primer, intermediate paint and topcoat composite coating system of the present invention have good adhesion. The topcoat composite coating system has excellent antirust ability.
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