TWI791764B - Laminated body and manufacturing method thereof - Google Patents
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Abstract
本發明之積層體係依序包含水平配向液晶硬化膜與垂直配向液晶硬化膜者, 上述水平配向液晶硬化膜係聚合性液晶化合物於相對於該液晶硬化膜平面朝水平方向配向之狀態下硬化而成的聚合性液晶組合物之硬化物,上述垂直配向液晶硬化膜係聚合性液晶化合物於相對於該液晶硬化膜平面朝垂直方向配向之狀態下硬化而成的聚合性液晶組合物之硬化物,且 上述垂直配向液晶硬化膜含有垂直配向促進劑,自上述水平配向液晶硬化膜之與上述垂直配向液晶硬化膜為相反側之面至上述垂直配向液晶硬化膜之與上述水平配向液晶硬化膜為相反側之面的總膜厚為5 μm以下。The lamination system of the present invention includes the horizontally aligned liquid crystal cured film and the vertically aligned liquid crystal cured film in sequence, The cured product of the polymerizable liquid crystal composition obtained by curing the polymerizable liquid crystal compound of the horizontally aligned liquid crystal cured film in a state aligned horizontally with respect to the plane of the liquid crystal cured film, and the polymerizable liquid crystal compound of the vertically aligned liquid crystal cured film a cured product of a polymerizable liquid crystal composition cured in a state of being aligned perpendicular to the plane of the liquid crystal cured film, and The above-mentioned vertical alignment liquid crystal cured film contains a vertical alignment promoter, from the surface of the above-mentioned horizontal alignment liquid crystal cured film on the opposite side to the above-mentioned vertical alignment liquid crystal cured film to the above-mentioned vertical alignment liquid crystal cured film on the opposite side to the above-mentioned horizontal alignment liquid crystal cured film The total film thickness on the surface is 5 μm or less.
Description
本發明係關於一種包含水平配向液晶硬化膜及垂直配向液晶硬化膜之積層體、包含上述積層體之橢圓偏光板及有機EL(Electroluminescence,電致發光)顯示裝置。又,亦關於一種上述積層體之製造方法。The present invention relates to a laminate comprising a horizontally aligned liquid crystal cured film and a vertically aligned liquid crystal cured film, an elliptical polarizer comprising the above laminate, and an organic EL (Electroluminescence, electroluminescence) display device. Moreover, it also relates to a manufacturing method of the said laminated body.
橢圓偏光板係偏光板與相位差板積層而成之光學構件,例如於有機EL圖像顯示裝置等以平面狀態顯示圖像之裝置中,用於防止構成該裝置之電極上之光反射。作為構成該橢圓偏光板之相位差板,一般而言使用所謂之λ/4板。An elliptical polarizer is an optical member formed by laminating a polarizer and a phase difference plate. For example, in a device that displays an image in a flat state such as an organic EL image display device, it is used to prevent light reflection on the electrodes that constitute the device. As a retardation plate constituting the elliptically polarizing plate, a so-called λ/4 plate is generally used.
就容易於可見光之較廣之波長範圍內發揮一致之相位差性能之方面而言,作為構成橢圓偏光板之相位差板,適宜為顯示逆波長分散性者。作為此種相位差板,已知有如下相位差板,其包含使顯示逆波長分散性之聚合性液晶化合物在相對於相位差板之平面朝水平方向配向之狀態下聚合並硬化而成之水平配向液晶硬化膜。又,已知藉由對具備水平配向液晶硬化膜之橢圓偏光板進而組入垂直配向液晶硬化膜,可抑制將該橢圓偏光板用於有機EL顯示裝置之情形時之黑顯示時之斜向色相變化,於專利文獻1中記載有一種包含形成於垂直配向膜上之垂直配向液晶硬化膜與形成於水平配向膜上之水平配向液晶硬化膜的積層體。
[先前技術文獻]
[專利文獻]In terms of easily exhibiting uniform retardation performance in a wide wavelength range of visible light, it is suitable for a retardation plate constituting an elliptically polarizing plate to exhibit inverse wavelength dispersion. As such a retardation plate, there is known a retardation plate comprising a polymerizable liquid crystal compound exhibiting inverse wavelength dispersion that is polymerized and hardened while being aligned in the horizontal direction with respect to the plane of the retardation plate. Alignment liquid crystal hardening film. In addition, it is known that by incorporating a vertically aligned liquid crystal cured film into an elliptically polarized plate having a horizontally aligned liquid crystal cured film, it is known that when the elliptically polarized plate is used in an organic EL display device, the oblique hue at the time of black display can be suppressed. As a variation,
[專利文獻1]日本專利特開2015-163935號公報[Patent Document 1] Japanese Patent Laid-Open No. 2015-163935
[發明所欲解決之問題][Problem to be solved by the invention]
然而,如上述專利文獻所記載之包含垂直配向液晶硬化膜與水平配向液晶硬化膜之積層體先前多數情況下係藉由在分別獨立地製作垂直配向液晶硬化膜與水平配向液晶硬化膜後,利用黏接著劑等將兩者貼合而製造。又,先前,垂直配向液晶硬化膜之製造需要用以將聚合性液晶化合物朝垂直方向配向之垂直配向膜,必須於形成垂直配向液晶硬化膜前形成垂直配向膜。因此,包含垂直配向液晶硬化膜與水平配向液晶硬化膜之先前之積層體之製造步驟容易變得繁雜,有生產性容易降低之問題。However, as described in the above-mentioned patent documents, the laminated body including the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film was previously prepared in many cases by independently manufacturing the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film, and then using Adhesives and the like bond the two together and manufacture them. Also, conventionally, the vertical alignment film for aligning the polymerizable liquid crystal compound in the vertical direction is required in the manufacture of the vertical alignment cured liquid crystal film, and the vertical alignment film must be formed before forming the vertical alignment liquid crystal cured film. Therefore, the production steps of the conventional laminate including the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film tend to become complicated, and there is a problem that productivity tends to decrease.
因此,本發明之目的在於針對上述問題提供一種新穎之解決手段,即,可不於水平配向液晶硬化膜上形成垂直配向膜而連續地形成垂直配向液晶硬化膜之積層體、及其製造方法。Therefore, the object of the present invention is to provide a novel solution to the above problems, that is, a laminate of vertically aligned cured liquid crystal films can be continuously formed without forming a vertically aligned liquid crystal cured film on the horizontally aligned liquid crystal cured film, and its manufacturing method.
進而,於本發明者等人對上述解決手段之研究中,明確於不在水平配向液晶硬化膜上形成垂直配向膜而形成垂直配向液晶硬化膜之情形時,其液晶配向性容易降低。因此,本發明之目的亦在於,於包含在水平配向液晶硬化膜上以無垂直配向膜之方式形成之垂直配向液晶硬化膜的積層體中提高液晶配向性。 [解決問題之技術手段]Furthermore, the inventors of the present invention have found that when forming a vertically aligned cured liquid crystal film instead of forming a vertically aligned liquid crystal cured film on the horizontally aligned liquid crystal cured film, the liquid crystal alignment is likely to decrease. Therefore, the object of the present invention is also to improve liquid crystal alignment in a laminate including a vertically aligned liquid crystal cured film formed on a horizontally aligned liquid crystal cured film without a vertically aligned liquid crystal film. [Technical means to solve the problem]
本發明者等人為了解決上述課題而進行了銳意研究,結果完成了本發明。即,本發明中包含以下態樣。 [1]一種積層體,其係依序包含水平配向液晶硬化膜與垂直配向液晶硬化膜者,且 上述水平配向液晶硬化膜係聚合性液晶化合物於相對於該液晶硬化膜平面朝水平方向配向之狀態下硬化而成的聚合性液晶組合物之硬化物,上述垂直配向液晶硬化膜係聚合性液晶化合物於相對於該液晶硬化膜平面朝垂直方向配向之狀態下硬化而成的聚合性液晶組合物之硬化物,且 上述垂直配向液晶硬化膜含有垂直配向促進劑,自上述水平配向液晶硬化膜之與上述垂直配向液晶硬化膜為相反側之面至上述垂直配向液晶硬化膜之與上述水平配向液晶硬化膜為相反側之面的總膜厚為5 μm以下。 [2]如上述[1]所記載之積層體,其中上述水平配向液晶硬化膜與上述垂直配向液晶硬化膜鄰接。 [3]如上述[1]或[2]所記載之積層體,其中上述水平配向液晶硬化膜係具有至少1個自由基聚合性基之聚合性液晶化合物於相對於該液晶硬化膜之面內方向水平地配向之狀態下硬化而成的液晶硬化膜,且垂直配向液晶硬化膜係具有至少1個自由基聚合性基之聚合性液晶化合物於相對於該液晶硬化膜之面內方向垂直地配向之狀態下硬化而成的液晶硬化膜。 [4]如上述[1]至[3]中任一項所記載之積層體,其中水平配向液晶硬化膜於波長300~400 nm之間具有至少1個極大吸收。 [5]如上述[1]至[4]中任一項所記載之積層體,其中水平配向液晶硬化膜滿足下述式(1): ReA(450)/ReA(550)≦1 (1) [式(1)中,ReA(450)表示水平配向液晶硬化膜之面內方向之波長450 nm下之面內相位差值,ReA(550)表示水平配向液晶硬化膜之面內方向之波長550 nm下之面內相位差值]。 [6]如上述[1]至[5]中任一項所記載之積層體,其中垂直配向液晶硬化膜含有非離子性矽烷化合物作為垂直配向促進劑。 [7]如上述[1]至[6]中任一項所記載之積層體,其中垂直配向液晶硬化膜含有非離子性矽烷化合物作為垂直配向促進劑,且上述非離子性矽烷化合物為矽烷偶合劑。 [8]如上述[1]至[7]中任一項所記載之積層體,其中垂直配向液晶硬化膜含有包含非金屬原子之離子性化合物作為垂直配向促進劑。 [9]如上述[1]至[8]中任一項所記載之積層體,其中垂直配向液晶硬化膜含有包含非金屬原子之離子性化合物作為垂直配向促進劑,且該離子性化合物之分子量為100以上10,000以下。 [10]如上述[1]至[9]中任一項所記載之積層體,其中垂直配向液晶硬化膜含有非離子性矽烷化合物及包含非金屬原子之離子性化合物作為垂直配向促進劑。 [11]如上述[1]至[10]中任一項所記載之積層體,其中垂直配向液晶硬化膜於波長300~400 nm之間具有至少1個以上之極大吸收。 [12]如上述[1]至[11]中任一項所記載之積層體,其中垂直配向液晶硬化膜滿足下述式(2): RthC(450)/RthC(550)≦1 (2) [式(2)中,RthC(450)表示垂直配向液晶硬化膜於波長450 nm下之厚度方向之相位差值,RthC(550)表示垂直配向液晶硬化膜於波長550 nm下之厚度方向之相位差值]。 [13]如上述[1]至[12]中任一項所記載之積層體,其包含水平配向膜,且水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依此順序鄰接地存在。 [14]如上述[13]所記載之積層體,其中水平配向膜為由具有(甲基)丙烯醯基之聚合物形成而成之光配向膜。 [15]如上述[13]或[14]所記載之積層體,其中水平配向膜之膜厚為100~5000 nm。 [16]如上述[13]至[15]中任一項所記載之積層體,其中水平配向膜為由具有偶氮基或桂皮醯基之聚合物形成而成之光配向膜。 [17]一種橢圓偏光板,其包含如上述[1]至[16]中任一項所記載之積層體與偏光膜。 [18]如上述[17]所記載之橢圓偏光板,其中構成積層體之水平配向液晶硬化膜之遲相軸與偏光膜之吸收軸所成之角為45±5°。 [19]一種有機EL顯示裝置,其包含如上述[17]或[18]所記載之橢圓偏光板。 [20]一種如上述[1]至[16]中任一項所記載之積層體之製造方法,其依以下順序包括如下步驟: 形成含有聚合性液晶化合物之水平配向液晶硬化膜形成用聚合性液晶組合物之塗膜,由該塗膜形成水平配向液晶硬化膜;及 形成含有聚合性液晶化合物之垂直配向液晶硬化膜形成用聚合性液晶組合物之塗膜,由該塗膜形成垂直配向液晶硬化膜。 [21]如上述[20]所記載之製造方法,其依以下順序連續地實施形成水平配向液晶硬化膜之步驟及形成垂直配向液晶硬化膜之步驟。 [22]如上述[20]或[21]所記載之製造方法,其中於形成水平配向液晶硬化膜之步驟之前,包括形成水平配向膜形成用組合物之塗膜,由該塗膜形成水平配向膜之步驟。 [發明之效果]The inventors of the present invention conducted earnest research to solve the above-mentioned problems, and as a result, completed the present invention. That is, the following aspects are included in this invention. [1] A laminate comprising a horizontally aligned liquid crystal cured film and a vertically aligned liquid crystal cured film in this order, and The cured product of the polymerizable liquid crystal composition obtained by curing the polymerizable liquid crystal compound of the horizontally aligned liquid crystal cured film in a state aligned horizontally with respect to the plane of the liquid crystal cured film, and the polymerizable liquid crystal compound of the vertically aligned liquid crystal cured film a cured product of a polymerizable liquid crystal composition cured in a state of being aligned perpendicular to the plane of the liquid crystal cured film, and The above-mentioned vertical alignment liquid crystal cured film contains a vertical alignment promoter, from the surface of the above-mentioned horizontal alignment liquid crystal cured film on the opposite side to the above-mentioned vertical alignment liquid crystal cured film to the above-mentioned vertical alignment liquid crystal cured film on the opposite side to the above-mentioned horizontal alignment liquid crystal cured film The total film thickness on the surface is 5 μm or less. [2] The laminate according to the above [1], wherein the horizontally aligned liquid crystal cured film is adjacent to the vertically aligned liquid crystal cured film. [3] The laminate described in [1] or [2] above, wherein the horizontally aligned liquid crystal cured film is a polymerizable liquid crystal compound having at least one radical polymerizable group in the plane of the liquid crystal cured film. A liquid crystal cured film cured in a state where the direction is horizontally aligned, and a vertically aligned liquid crystal cured film is a polymerizable liquid crystal compound having at least one radically polymerizable group that is vertically aligned relative to the in-plane direction of the liquid crystal cured film The liquid crystal cured film hardened in the state. [4] The laminate according to any one of [1] to [3] above, wherein the horizontally aligned liquid crystal cured film has at least one absorption maximum at a wavelength of 300 to 400 nm. [5] The laminate described in any one of [1] to [4] above, wherein the horizontally aligned liquid crystal cured film satisfies the following formula (1): ReA(450)/ReA(550)≦1 (1) [In formula (1), ReA(450) represents the in-plane retardation value of the in-plane direction of the horizontally aligned liquid crystal cured film at a wavelength of 450 nm, and ReA(550) represents the in-plane direction of the horizontally aligned liquid crystal cured film at a wavelength of 550 nm In-plane retardation value under nm]. [6] The laminate according to any one of [1] to [5] above, wherein the vertically aligned liquid crystal cured film contains a nonionic silane compound as a vertical alignment promoter. [7] The laminate as described in any one of [1] to [6] above, wherein the vertical alignment liquid crystal cured film contains a nonionic silane compound as a vertical alignment promoter, and the nonionic silane compound is a silane diisocyanate. mixture. [8] The laminate according to any one of the above [1] to [7], wherein the vertical alignment liquid crystal cured film contains an ionic compound containing a non-metal atom as a vertical alignment promoter. [9] The laminate as described in any one of [1] to [8] above, wherein the vertical alignment liquid crystal cured film contains an ionic compound containing a non-metal atom as a vertical alignment promoter, and the molecular weight of the ionic compound is 100 to 10,000. [10] The laminate according to any one of [1] to [9] above, wherein the vertically aligned liquid crystal cured film contains a nonionic silane compound and an ionic compound containing a nonmetal atom as a vertical alignment promoter. [11] The laminate according to any one of [1] to [10] above, wherein the vertically aligned liquid crystal cured film has at least one maximum absorption at a wavelength of 300 to 400 nm. [12] The laminate described in any one of [1] to [11] above, wherein the vertical alignment liquid crystal cured film satisfies the following formula (2): RthC(450)/RthC(550)≦1 (2) [In formula (2), RthC(450) represents the retardation value of the vertically aligned liquid crystal cured film in the thickness direction at a wavelength of 450 nm, and RthC(550) represents the phase difference of the vertically aligned liquid crystal cured film in the thickness direction at a wavelength of 550 nm difference]. [13] The laminate according to any one of [1] to [12] above, which includes a horizontal alignment film, and the horizontal alignment film, the horizontal alignment cured liquid crystal film, and the vertical alignment liquid crystal cured film exist adjacently in this order . [14] The laminate described in [13] above, wherein the horizontal alignment film is a photo-alignment film formed of a polymer having a (meth)acryl group. [15] The laminate described in [13] or [14] above, wherein the film thickness of the horizontal alignment film is 100 to 5000 nm. [16] The laminate according to any one of [13] to [15] above, wherein the horizontal alignment film is a photo-alignment film formed of a polymer having an azo group or a cinnamoyl group. [17] An elliptically polarizing plate comprising the laminate described in any one of [1] to [16] above and a polarizing film. [18] The elliptically polarizing plate as described in [17] above, wherein the angle formed by the slow axis of the horizontally aligned liquid crystal cured film constituting the laminate and the absorption axis of the polarizing film is 45±5°. [19] An organic EL display device comprising the elliptically polarizing plate according to the above [17] or [18]. [20] A method for manufacturing the laminate described in any one of the above [1] to [16], which includes the following steps in the following order: forming a coating film of a polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film containing a polymerizable liquid crystal compound, and forming a horizontally aligned liquid crystal cured film from the coated film; and A coating film of a polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film containing a polymerizable liquid crystal compound is formed, and a vertical alignment liquid crystal cured film is formed from the coating film. [21] The production method described in [20] above, wherein the step of forming a cured liquid crystal film for horizontal alignment and the step of forming a cured liquid crystal film for vertical alignment are performed continuously in the following order. [22] The production method described in [20] or [21] above, which includes forming a coating film of a composition for forming a horizontal alignment film before the step of forming a horizontally aligned liquid crystal cured film, and forming a horizontal alignment layer from the coating film. membrane steps. [Effect of Invention]
根據本發明,可提供一種能夠不於水平配向液晶硬化膜上形成垂直配向膜而連續地形成垂直配向液晶硬化膜之積層體、尤其是液晶配向性優異之上述積層體、及其製造方法。According to the present invention, there can be provided a laminate capable of continuously forming a vertically aligned cured liquid crystal film without forming a vertically aligned liquid crystal cured film on a horizontally aligned liquid crystal cured film, especially the above laminate having excellent liquid crystal alignment, and a method for producing the same.
本發明之積層體依序包含水平配向液晶硬化膜及垂直配向液晶硬化膜。以下,基於圖1~3對本發明之積層體之層構成之一例進行說明,但本發明之積層體並不限定於該等態樣。The laminate of the present invention sequentially includes a horizontally aligned liquid crystal cured film and a vertically aligned liquid crystal cured film. Hereinafter, an example of the layer configuration of the laminate of the present invention will be described based on FIGS. 1 to 3 , but the laminate of the present invention is not limited to these aspects.
圖1所示之積層體11係依序積層水平配向液晶硬化膜1及垂直配向液晶硬化膜2而成。於圖1所示之積層體11中,垂直配向液晶硬化膜2係不介隔具有垂直配向限制力之層(以下,亦稱為「垂直配向膜」)而直接形成於水平配向液晶硬化膜1上,水平配向液晶硬化膜1與垂直配向液晶硬化膜2鄰接地存在。本發明之積層體除水平配向液晶硬化膜及垂直配向液晶硬化膜以外,亦可進而包含其他層。作為其他層,可列舉:基材、水平配向膜、保護層或硬塗層等硬化樹脂層、進一步之垂直或水平配向液晶硬化膜、用以將本發明之積層體與偏光膜等接著之黏接著劑層等。The laminated
作為包含其他層之積層體,例如於作為本發明之另一態樣的圖2所示之積層體11中,於水平配向膜3上形成水平配向液晶硬化膜1,於該水平配向液晶硬化膜1上積層垂直配向液晶硬化膜2而成。進而,於作為本發明之另一態樣的圖3所示之積層體11中,於形成有硬化樹脂層4之基材5上形成水平配向膜3,於該水平配向膜3上依序積層水平液晶硬化膜1及垂直配向液晶硬化膜2而成。藉由經由黏接著劑層將積層體11與偏光膜貼合,可獲得橢圓偏光板。此時,可將積層體11之水平配向液晶硬化膜1及垂直配向液晶硬化膜2之任一側與偏光膜貼合,例如可將圖1之積層體11之垂直配向液晶硬化膜2與偏光膜經由黏接著劑層貼合,亦可於將圖3之積層體11之基材5剝離後,將硬化樹脂層4與偏光膜經由黏接著劑層貼合。再者,以下,於本說明書中,本發明之積層體之層構成中,亦將依序包含水平配向液晶硬化膜及垂直配向液晶硬化膜之最小之層構成稱為「基本層構成(I)」。即,於本發明之積層體包含複數片水平或垂直配向液晶硬化膜之情形、及於水平配向液晶硬化膜與垂直配向液晶硬化膜之間存在其他層之情形時,處於相互最接近之配置之水平配向液晶硬化膜與垂直配向液晶硬化膜成為基本層構成(I)。例如,於本發明之積層體係依序連續地積層基材、水平配向膜、第1水平配向液晶硬化膜、第2水平配向液晶硬化膜及垂直配向液晶硬化膜而構成之情形時,自第2水平配向液晶硬化膜至垂直配向液晶硬化膜成為本發明之積層體之基本層構成(I)。As a laminate including other layers, for example, in the
於本發明之積層體中,自水平配向液晶硬化膜之與垂直配向液晶硬化膜為相反側之面至垂直配向液晶硬化膜之與水平配向液晶硬化膜為相反側之面的總膜厚(以下,亦稱為「總膜厚T1」,係圖1~3中之a-b間之厚度)為5 μm以下。本發明之積層體由於可於水平配向液晶硬化膜上直接形成垂直配向液晶硬化膜,故而與於分別製作水平配向液晶硬化膜與垂直配向液晶硬化膜後利用黏著劑或接著劑將兩者貼合所獲得之先前之積層體相比,可使總膜厚T1變薄。積層體之總膜厚T1之薄膜化亦可有助於積層體整體、及包含該積層體之橢圓偏光板等之薄型化。本發明之積層體之上述總膜厚T1較佳為4.5 μm以下,更佳為4 μm以下。上述總膜厚T1之下限值並無特別限定,通常為1 μm以上,例如可為1.5 μm以上。再者,於本發明之積層體在基本層構成(I)中之水平配向液晶硬化膜之與垂直配向液晶硬化膜相反之側、或垂直配向液晶硬化膜之與水平配向液晶硬化膜相反之側進而具備垂直配向液晶硬化膜及/或水平配向液晶硬化膜之情形時,上述總膜厚T1意指自構成基本層構成(I)之水平配向液晶硬化膜之與垂直配向液晶硬化膜為相反側之面至垂直配向液晶硬化膜之與水平配向液晶硬化膜為相反側之面的總膜厚。In the laminated body of the present invention, the total film thickness (hereinafter , also referred to as "total film thickness T1", refers to the thickness between a-b in Figures 1 to 3) is 5 μm or less. Since the laminated body of the present invention can directly form a vertically aligned liquid crystal cured film on a horizontally aligned liquid crystal cured film, it is different from making a horizontally aligned liquid crystal cured film and a vertically aligned liquid crystal cured film and bonding them together with an adhesive or an adhesive. The total film thickness T1 can be made thinner than the conventional laminate obtained. The thinning of the total film thickness T1 of the laminate also contributes to the thinning of the entire laminate and the elliptically polarizing plate including the laminate. The above-mentioned total film thickness T1 of the laminate of the present invention is preferably 4.5 μm or less, more preferably 4 μm or less. The lower limit of the above-mentioned total film thickness T1 is not particularly limited, and it is usually not less than 1 μm, for example, not less than 1.5 μm. Furthermore, in the basic layer configuration (I) of the laminate of the present invention, the side opposite to the vertically aligned liquid crystal cured film of the horizontally aligned liquid crystal cured film, or the opposite side of the vertically aligned liquid crystal cured film to the horizontally aligned liquid crystal cured film Furthermore, in the case of having a vertically aligned liquid crystal cured film and/or a horizontally aligned liquid crystal cured film, the above-mentioned total film thickness T1 means that the horizontally aligned liquid crystal cured film constituting (I) from the basic layer is on the opposite side to the vertically aligned liquid crystal cured film. The total film thickness from the surface of the vertically aligned liquid crystal cured film to the surface opposite to the horizontally aligned liquid crystal cured film.
於本發明之積層體中,垂直配向液晶硬化膜係不介隔垂直配向膜而形成於設置在水平配向液晶硬化膜上或水平配向液晶硬化膜上之無垂直配向限制力之層上。本發明之積層體中,垂直配向液晶硬化膜可以無垂直配向膜之方式形成,因此積層體之製造步驟數減少,成為可生產性良好地製造之積層體。於更適宜之一態樣中,本發明之積層體係水平配向液晶硬化膜與垂直配向液晶硬化膜鄰接地存在而成。具有此種層構成之積層體可於水平配向液晶硬化膜上以無垂直配向膜之方式連續地形成垂直配向液晶硬化膜,因此成為可生產性更良好地製造之積層體。In the laminate of the present invention, the vertically aligned liquid crystal cured film is formed on the horizontally aligned liquid crystal cured film or the layer without vertical alignment restrictive force provided on the horizontally aligned liquid crystal cured film without intervening the vertically aligned liquid crystal film. In the laminate of the present invention, the vertical alignment liquid crystal cured film can be formed without the vertical alignment film, so the number of manufacturing steps of the laminate is reduced, and the laminate can be manufactured with good productivity. In a more suitable aspect, the multilayer system of the present invention is formed by adjacently existing the cured film of the horizontal alignment liquid crystal and the cured film of the vertical alignment liquid crystal. A laminate having such a layer structure can continuously form a vertically aligned liquid crystal cured film on a horizontally aligned liquid crystal cured film without a vertically aligned liquid crystal cured film, and thus becomes a laminate that can be manufactured with better productivity.
以下,對本發明之積層體之各構成進行詳細說明。 [垂直配向液晶硬化膜] 構成本發明之積層體之垂直配向液晶硬化膜係聚合性液晶化合物於相對於該液晶硬化膜平面朝垂直方向配向之狀態下硬化而成的聚合性液晶組合物之硬化物。本發明中,垂直配向液晶硬化膜含有垂直配向促進劑。即,本發明中,形成垂直配向液晶硬化膜之聚合性液晶組合物含有垂直配向促進劑。本發明中,所謂垂直配向促進劑,意指相對於膜平面朝垂直方向促進聚合性液晶化合物之液晶配向之材料。藉由使垂直配向液晶硬化膜含有垂直配向促進劑,可以無垂直配向膜之方式形成垂直配向液晶硬化膜。藉此,本發明之積層體中,無需形成垂直配向膜,積層體之製造步驟簡化,可生產性良好地製造積層體。進而,於在水平配向液晶硬化膜上形成垂直配向液晶硬化膜之情形時,構成垂直配向液晶硬化膜之聚合性液晶化合物之液晶配向容易受水平配向液晶硬化膜之液晶配向影響,難以相對於硬化膜平面朝垂直方向高精度地配向聚合性液晶化合物。對此,藉由含有垂直配向促進劑,促進聚合性液晶化合物朝垂直方向之配向,可提高液晶配向之精度,因此容易提高包含該垂直配向液晶硬化膜之積層體之液晶配向性。Hereinafter, each structure of the laminated body of this invention is demonstrated in detail. [Vertical Alignment Liquid Crystal Curing Film] The vertical alignment liquid crystal cured film constituting the laminate of the present invention is a cured product of a polymeric liquid crystal composition formed by curing a polymerizable liquid crystal compound in a state of being aligned in a vertical direction with respect to the plane of the liquid crystal cured film. In this invention, a vertical alignment liquid crystal cured film contains a vertical alignment accelerator. That is, in the present invention, the polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film contains a vertical alignment promoter. In the present invention, the term "vertical alignment promoter" refers to a material that promotes the liquid crystal alignment of the polymerizable liquid crystal compound in the vertical direction with respect to the film plane. By making a vertical alignment liquid crystal cured film contain a vertical alignment promoter, a vertical alignment liquid crystal cured film can be formed without a vertical alignment film. Thereby, in the laminated body of the present invention, it is not necessary to form a vertical alignment film, the manufacturing steps of the laminated body are simplified, and the laminated body can be manufactured with good productivity. Furthermore, in the case of forming a vertically aligned liquid crystal cured film on a horizontally aligned liquid crystal cured film, the liquid crystal alignment of the polymerizable liquid crystal compound constituting the vertically aligned liquid crystal cured film is easily affected by the liquid crystal alignment of the horizontally aligned liquid crystal cured film, and it is difficult to align the liquid crystals with respect to the cured liquid crystal. The polymerizable liquid crystal compound is aligned with high precision in the vertical direction of the film plane. On the other hand, by containing the vertical alignment accelerator, the alignment of the polymerizable liquid crystal compound in the vertical direction is promoted, and the accuracy of liquid crystal alignment can be improved, so it is easy to improve the liquid crystal alignment of a laminate including the vertically aligned liquid crystal cured film.
作為促進聚合性液晶化合物向垂直方向之配向之垂直配向促進劑,可列舉包含非金屬原子之離子性化合物及非離子性矽烷化合物等。垂直配向液晶硬化膜較佳為含有非離子性矽烷化合物及包含非金屬原子之離子性化合物中之至少1種,更佳為同時含有非離子性矽烷化合物及包含非金屬原子之離子性化合物。Examples of the vertical alignment accelerator that promotes the alignment of the polymerizable liquid crystal compound in the vertical direction include ionic compounds containing non-metal atoms, nonionic silane compounds, and the like. The vertical alignment liquid crystal cured film preferably contains at least one of a nonionic silane compound and an ionic compound containing a nonmetal atom, and more preferably contains both a nonionic silane compound and an ionic compound containing a nonmetal atom.
若形成垂直配向液晶硬化膜之聚合性液晶組合物含有非離子性矽烷化合物,則非離子性矽烷化合物使聚合性液晶組合物之表面張力降低,於由該聚合性液晶組合物所形成之乾燥塗膜中,有非離子性矽烷化合物偏集存在於乾燥塗膜與空氣界面之傾向,提高對聚合性液晶化合物之垂直配向限制力,於乾燥塗膜內,有聚合性液晶化合物相對於膜平面朝垂直方向配向之傾向。藉此,可使聚合性液晶化合物保持垂直配向之狀態而形成液晶硬化膜。If the polymerizable liquid crystal composition forming the vertically aligned liquid crystal cured film contains a nonionic silane compound, the nonionic silane compound reduces the surface tension of the polymerizable liquid crystal composition, and the dry coating formed by the polymerizable liquid crystal composition In the film, non-ionic silane compounds tend to be segregated at the interface between the dry coating film and the air, which improves the vertical alignment restriction force of the polymerizable liquid crystal compound. In the dry coating film, the polymerizable liquid crystal compound is relative to the film plane. The tendency to align vertically. Thereby, the polymerizable liquid crystal compound can be kept in a state of vertical alignment to form a cured liquid crystal film.
非離子性矽烷化合物係非離子性且含有Si元素之化合物。作為非離子性矽烷化合物,例如可列舉:聚矽烷之類之矽聚合物、聚矽氧油及聚矽氧樹脂之類之聚矽氧樹脂、以及聚矽氧低聚物、倍半矽氧烷及烷氧基矽烷之類之有機無機矽烷化合物(更具體而言為矽烷偶合劑等)等。The nonionic silane compound is a nonionic compound containing Si element. Examples of nonionic silane compounds include silicone polymers such as polysilanes, polysiloxane resins such as polysiloxane oils and polysiloxane resins, polysiloxane oligomers, and silsesquioxanes. and organic-inorganic silane compounds such as alkoxysilanes (more specifically, silane coupling agents, etc.).
非離子性矽烷化合物可為聚矽氧單體型,亦可為聚矽氧低聚物(聚合物)型。若以(單體)-(單體)共聚物之形式表示聚矽氧低聚物,則可列舉:3-巰基丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-巰基丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-巰基丙基三乙氧基矽烷-四甲氧基矽烷共聚物、及3-巰基丙基三乙氧基矽烷-四乙氧基矽烷共聚物之類之含巰基丙基之共聚物;巰基甲基三甲氧基矽烷-四甲氧基矽烷共聚物、巰基甲基三甲氧基矽烷-四乙氧基矽烷共聚物、巰基甲基三乙氧基矽烷-四甲氧基矽烷共聚物、及巰基甲基三乙氧基矽烷-四乙氧基矽烷共聚物之類之含巰基甲基之共聚物;3-甲基丙烯醯氧基丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-甲基丙烯醯氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-甲基丙烯醯氧基丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-甲基丙烯醯氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、及3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物之類之含甲基丙烯醯氧基丙基之共聚物;3-丙烯醯氧基丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-丙烯醯氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-丙烯醯氧基丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-丙烯醯氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚物、3-丙烯醯氧基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、3-丙烯醯氧基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、3-丙烯醯氧基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、及3-丙烯醯氧基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物之類之含丙烯醯氧基丙基之共聚物;乙烯基三甲氧基矽烷-四甲氧基矽烷共聚物、乙烯基三甲氧基矽烷-四乙氧基矽烷共聚物、乙烯基三乙氧基矽烷-四甲氧基矽烷共聚物、乙烯基三乙氧基矽烷-四乙氧基矽烷共聚物、乙烯基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、乙烯基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、乙烯基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、及乙烯基甲基二乙氧基矽烷-四乙氧基矽烷共聚物之類之含乙烯基之共聚物;3-胺基丙基三甲氧基矽烷-四甲氧基矽烷共聚物、3-胺基丙基三甲氧基矽烷-四乙氧基矽烷共聚物、3-胺基丙基三乙氧基矽烷-四甲氧基矽烷共聚物、3-胺基丙基三乙氧基矽烷-四乙氧基矽烷共聚物、3-胺基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物、3-胺基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物、3-胺基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物、及3-胺基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物之類之含胺基之共聚物等。該等非離子性矽烷化合物可單獨使用1種,或者亦可組合2種以上使用。其中,就進一步提高與水平配向液晶硬化膜等鄰接之層之密接性之觀點而言,較佳為矽烷偶合劑。The nonionic silane compound can be polysiloxane monomer type or polysiloxane oligomer (polymer) type. If polysiloxane oligomers are expressed in the form of (monomer)-(monomer) copolymers, examples include: 3-mercaptopropyltrimethoxysilane-tetramethoxysilane copolymer, 3-mercaptopropyl Trimethoxysilane-tetraethoxysilane copolymer, 3-mercaptopropyltriethoxysilane-tetramethoxysilane copolymer, and 3-mercaptopropyltriethoxysilane-tetraethoxysilane copolymer Copolymers containing mercaptopropyl group; mercaptomethyltrimethoxysilane-tetramethoxysilane copolymer, mercaptomethyltrimethoxysilane-tetraethoxysilane copolymer, mercaptomethyltriethoxysilane 3-Methacryloxypropyltrimethylsilane Oxysilane-Tetramethoxysilane Copolymer, 3-Methacryloxypropyltrimethoxysilane-Tetraethoxysilane Copolymer, 3-Methacryloxypropyltriethoxysilane -Tetramethoxysilane copolymer, 3-methacryloxypropyltriethoxysilane-tetraethoxysilane copolymer, 3-methacryloxypropylmethyldimethoxysilane -Tetramethoxysilane copolymer, 3-methacryloxypropylmethyldimethoxysilane-tetraethoxysilane copolymer, 3-methacryloxypropylmethyldiethoxy methacryloxypropyl group-containing silane-tetramethoxysilane copolymer, and 3-methacryloxypropylmethyldiethoxysilane-tetraethoxysilane copolymer Copolymer; 3-acryloxypropyltrimethoxysilane-tetramethoxysilane copolymer, 3-acryloxypropyltrimethoxysilane-tetraethoxysilane copolymer, 3-acryloyloxysilane propyltriethoxysilane-tetramethoxysilane copolymer, 3-acryloxypropyltriethoxysilane-tetraethoxysilane copolymer, 3-acryloxypropylmethyl di Methoxysilane-tetramethoxysilane copolymer, 3-acryloxypropylmethyldimethoxysilane-tetraethoxysilane copolymer, 3-acryloxypropylmethyldiethoxy Copolymers containing acryloxypropyl groups such as silane-tetramethoxysilane copolymer and 3-acryloxypropylmethyldiethoxysilane-tetraethoxysilane copolymer; ethylene Trimethoxysilane-tetramethoxysilane copolymer, vinyltrimethoxysilane-tetraethoxysilane copolymer, vinyltriethoxysilane-tetramethoxysilane copolymer, vinyltriethoxysilane Silane-tetraethoxysilane copolymer, vinylmethyldimethoxysilane-tetramethoxysilane copolymer, vinylmethyldimethoxysilane-tetraethoxysilane copolymer, vinylmethoxysilane Diethoxysilane-tetramethoxysilane copolymer, and vinyl-containing copolymers such as vinylmethyldiethoxysilane-tetraethoxysilane copolymer; 3-aminopropyl trimethyl Oxysilane-Tetramethoxysilane Copolymer, 3-Aminopropyltrimethoxysilane-Tetraethoxysilane Copolymer, 3-Aminopropyltriethoxysilane-Tetramethoxysilane Copolymer , 3-aminopropyltriethoxysilane-tetraethoxysilane copolymer, 3-aminopropylmethyldimethoxysilane-tetramethoxysilane copolymer, 3-aminopropyl methyl Dimethoxysilane-tetraethoxysilane copolymer, 3-aminopropylmethyldiethoxysilane-tetramethoxysilane copolymer, and 3-aminopropylmethyldiethoxysilane Amine-containing copolymers such as silane-tetraethoxysilane copolymers, etc. These nonionic silane compounds may be used alone or in combination of two or more. Among them, a silane coupling agent is preferable from the viewpoint of further improving the adhesiveness with adjacent layers such as a horizontal alignment liquid crystal cured film.
矽烷偶合劑係於末端具有選自由乙烯基、環氧基、苯乙烯基、甲基丙烯醯基、丙烯醯基、胺基、異氰尿酸酯基、脲基、巰基、異氰酸酯基、羧基、及羥基所組成之群中之至少1種之類之官能基、及至少一個烷氧基矽烷基或矽烷醇基的包含Si元素之化合物。藉由適當選定該等官能基,能夠賦予垂直配向液晶硬化膜之機械強度之提高、垂直配向液晶硬化膜之表面改質、與鄰接於垂直配向液晶硬化膜之層之密接性提高等特殊之效果。就密接性之觀點而言,矽烷偶合劑較佳為具有烷氧基矽烷基及另一不同之反應基(例如上述官能基)的矽烷偶合劑。矽烷偶合劑進而較佳為具有烷氧基矽烷基及極性基之矽烷偶合劑。若矽烷偶合劑於其分子內具有至少一個烷氧基矽烷基及至少一個極性基,則有聚合性液晶化合物之垂直配向性容易進一步提昇,可明顯獲得垂直配向促進效果之傾向。作為極性基,例如可列舉環氧基、胺基、異氰尿酸酯基、巰基、羧基及羥基。再者,極性基為了控制矽烷偶合劑之反應性,亦可適當具有取代基或保護基。The silane coupling agent has a terminal group selected from vinyl, epoxy, styrene, methacryl, acryl, amine, isocyanurate, ureido, mercapto, isocyanate, carboxyl, A compound containing Si element, such as at least one functional group of the group consisting of hydroxyl group and at least one alkoxysilyl group or silanol group. By properly selecting these functional groups, it is possible to impart special effects such as the improvement of the mechanical strength of the vertically aligned liquid crystal cured film, the surface modification of the vertically aligned liquid crystal cured film, and the improvement of the adhesion to the layer adjacent to the vertically aligned liquid crystal cured film. . From the viewpoint of adhesiveness, the silane coupling agent is preferably a silane coupling agent having an alkoxysilyl group and another different reactive group (such as the above-mentioned functional group). The silane coupling agent is further preferably a silane coupling agent having an alkoxysilyl group and a polar group. If the silane coupling agent has at least one alkoxysilyl group and at least one polar group in its molecule, the vertical alignment of the polymerizable liquid crystal compound is likely to be further improved, and the effect of promoting vertical alignment can be obviously obtained. As a polar group, an epoxy group, an amine group, an isocyanurate group, a mercapto group, a carboxyl group, and a hydroxyl group are mentioned, for example. In addition, the polar group may have a substituent or a protecting group as appropriate in order to control the reactivity of the silane coupling agent.
作為矽烷偶合劑,具體而言,例如可列舉:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧基乙氧基)矽烷、N-(2-胺基乙基) -3-胺基丙基甲基二甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-三乙氧基矽烷基-N-(1,3-二甲基-亞丁基)丙基胺、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、3-縮水甘油氧基丙基二甲氧基甲基矽烷、及3-縮水甘油氧基丙基乙氧基二甲基矽烷。As the silane coupling agent, specifically, for example, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris(2-methoxyethoxy)silane, N-(2-amino Ethyl)-3-aminopropylmethyldimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxy Silane, 3-triethoxysilyl-N-(1,3-dimethyl-butylene)propylamine, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyl Methyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, 3-Methacryloxypropyltrimethoxysilane, 3-Mercaptopropyltrimethoxysilane, 3-Glycidoxypropyltrimethoxysilane, 3-Glycidoxypropyltriethoxy Silane, 3-glycidoxypropyldimethoxymethylsilane, and 3-glycidoxypropylethoxydimethylsilane.
又,作為市售之矽烷偶合劑,例如可列舉KP321、KP323、KP324、KP326、KP340、KP341、X22-161A、KF6001、KBM-1003、KBE-1003、KBM-303、KBM-402、KBM-403、KBE-402、KBE-403、KBM-1403、KBM-502、KBM-503、KBE-502、KBE-503、KBM-5103、KBM-602、KBM-603、KBM-903、KBE-903、KBE-9103、KBM-573、KBM-575、KBM-9659、KBE-585、KBM-802、KBM-803、KBE-846、及KBE-9007之類之信越化學工業(股)製造之矽烷偶合劑。Moreover, examples of commercially available silane coupling agents include KP321, KP323, KP324, KP326, KP340, KP341, X22-161A, KF6001, KBM-1003, KBE-1003, KBM-303, KBM-402, KBM-403 , KBE-402, KBE-403, KBM-1403, KBM-502, KBM-503, KBE-502, KBE-503, KBM-5103, KBM-602, KBM-603, KBM-903, KBE-903, KBE - Silane coupling agents manufactured by Shin-Etsu Chemical Co., Ltd. such as 9103, KBM-573, KBM-575, KBM-9659, KBE-585, KBM-802, KBM-803, KBE-846, and KBE-9007.
於形成垂直配向液晶硬化膜之聚合性液晶組合物含有非離子性矽烷化合物之情形時,其含量通常相對於聚合性液晶組合物中所含之聚合性液晶化合物100質量份,較佳為0.01~5質量份,更佳為0.05~4質量份,進而較佳為0.1~3質量份。若非離子性矽烷化合物之含量為上述範圍內,則可維持聚合性液晶組合物之良好之塗佈性並且有效地促進聚合性液晶化合物之垂直配向性。When the polymerizable liquid crystal composition forming a vertically aligned liquid crystal cured film contains a nonionic silane compound, its content is usually 0.01 to 100 parts by mass of the polymerizable liquid crystal compound contained in the polymerizable liquid crystal composition. 5 parts by mass, more preferably 0.05 to 4 parts by mass, still more preferably 0.1 to 3 parts by mass. If the content of the nonionic silane compound is within the above range, the good coatability of the polymerizable liquid crystal composition can be maintained and the vertical alignment of the polymerizable liquid crystal compound can be effectively promoted.
若形成垂直配向液晶硬化膜之聚合性液晶組合物含有包含非金屬原子之離子性化合物,則於由該聚合性液晶組合物所形成之乾燥塗膜中,藉由靜電相互作用表現出對聚合性液晶化合物之垂直配向限制力,於乾燥塗膜內,有聚合性液晶化合物相對於膜平面朝垂直方向配向之傾向。藉此,可使聚合性液晶化合物保持垂直配向之狀態而形成液晶硬化膜。If the polymerizable liquid crystal composition forming the vertically aligned liquid crystal cured film contains an ionic compound containing non-metal atoms, then in the dry coating film formed by the polymerizable liquid crystal composition, the polymerizability will be exhibited by electrostatic interaction. The vertical alignment restriction force of the liquid crystal compound has a tendency to align the polymerizable liquid crystal compound in the vertical direction relative to the film plane in the dried coating film. Thereby, the polymerizable liquid crystal compound can be kept in a state of vertical alignment to form a cured liquid crystal film.
作為包含非金屬原子之離子性化合物,例如可列舉鎓鹽(更具體而言為氮原子具有正電荷之四級銨鹽、三級鋶鹽、及磷原子具有正電荷之四級鏻鹽等)。該等鎓鹽中,就可進一步提高聚合性液晶化合物之垂直配向性之觀點而言,較佳為四級鎓鹽,就提高獲取性及量產性之觀點而言,更佳為四級鏻鹽或四級銨鹽。鎓鹽亦可於分子內具有2個以上之四級鎓鹽部位,亦可為低聚物或聚合物。As an ionic compound containing a nonmetal atom, for example, an onium salt (more specifically, a quaternary ammonium salt having a positive charge on a nitrogen atom, a tertiary permeic acid salt, and a quaternary phosphonium salt having a positive charge on a phosphorus atom, etc.) . Among these onium salts, quaternary onium salts are preferred from the viewpoint of further improving the vertical alignment of the polymerizable liquid crystal compound, and quaternary phosphonium salts are more preferred from the viewpoint of improving availability and mass production. salt or quaternary ammonium salt. The onium salt may have two or more quaternary onium salt sites in the molecule, and may also be an oligomer or a polymer.
包含非金屬原子之離子性化合物之分子量較佳為100以上10,000以下。若分子量為上述範圍內,則容易於確保聚合性組合物之塗佈性之狀態下提高聚合性液晶化合物之垂直配向性。離子性化合物之分子量更佳為5000以下,進而較佳為3000以下。The molecular weight of the ionic compound containing nonmetal atoms is preferably from 100 to 10,000. When the molecular weight is within the above range, it is easy to improve the vertical alignment of the polymerizable liquid crystal compound while ensuring the applicability of the polymerizable composition. The molecular weight of the ionic compound is more preferably 5,000 or less, further preferably 3,000 or less.
作為包含非金屬原子之離子性化合物之陽離子成分,例如可列舉無機陽離子及有機陽離子。其中,就不易產生聚合性液晶化合物之配向缺陷之方面而言,較佳為有機陽離子。作為有機陽離子,例如可列舉:咪唑鎓陽離子、吡啶鎓陽離子、銨陽離子、鋶陽離子及鏻陽離子等。Examples of the cationic component of the ionic compound containing a nonmetal atom include inorganic cations and organic cations. Among them, organic cations are preferable in terms of the alignment defect of the polymerizable liquid crystal compound being less likely to occur. Examples of organic cations include imidazolium cations, pyridinium cations, ammonium cations, percite cations, and phosphonium cations.
包含非金屬原子之離子性化合物一般具有抗衡陰離子。作為成為上述陽離子成分之抗衡離子的陰離子成分,例如可列舉無機之陰離子及有機之陰離子。其中,就不易產生聚合性液晶化合物之配向缺陷之方面而言,較佳為有機之陰離子。再者,陽離子與陰離子並非必須一對一地對應。Ionic compounds comprising non-metal atoms generally have a counteranion. As an anion component used as a counter ion of the said cation component, an inorganic anion and an organic anion are mentioned, for example. Among these, organic anions are preferred in terms of the difficulty in generating alignment defects of the polymerizable liquid crystal compound. Furthermore, cations and anions do not have to correspond one-to-one.
作為陰離子成分,具體而言,例如可列舉如下者。 氯化物陰離子[Cl- ]、 溴化物陰離子[Br- ]、 碘化物陰離子[I- ]、 四氯鋁酸根陰離子[AlCl4 - ]、 七氯二鋁酸根陰離子[Al2 Cl7 - ]、 四氟硼酸根陰離子[BF4 - ]、 六氟磷酸根陰離子[PF6 - ]、 過氯酸根陰離子[ClO4 - ]、 硝酸根陰離子[NO3 - ]、 乙酸根陰離子[CH3 COO- ]、 三氟乙酸根陰離子[CF3 COO- ]、 氟磺酸根陰離子[FSO3 - ]、 甲磺酸根陰離子[CH3 SO3 - ]、 三氟甲磺酸根陰離子[CF3 SO3 - ]、 對甲苯磺酸根陰離子[p-CH3 C6 H4 SO3 - ]、 雙(氟磺醯)亞胺陰離子[(FSO2 )2 N- ]、 雙(三氟甲磺醯)亞胺陰離子[(CF3 SO2 )2 N- ]、 三(三氟甲磺醯)甲烷陰離子[(CF3 SO2 )3 C- ]、 六氟砷酸根陰離子[AsF6 - ]、 六氟銻酸根陰離子[SbF6 - ]、 六氟鈮酸根陰離子[NbF6 - ]、 六氟鉭酸根陰離子[TaF6 - ]、 二甲基次膦酸根陰離子[(CH3 )2 POO- ]、 (聚)氫氟氟化物陰離子[F(HF)n - ](例如,n表示1~3之整數)、 二氰亞胺陰離子[(CN)2 N- ]、 硫氰化物陰離子[SCN- ]、 全氟丁磺酸根陰離子[C4 F9 SO3 - ]、 雙(五氟乙磺醯)亞胺陰離子[(C2 F5 SO2 )2 N- ]、 全氟丁酸根陰離子[C3 F7 COO- ]、及 (三氟甲磺醯基)(三氟甲烷羰基)醯亞胺陰離子[(CF3 SO2 )(CF3 CO)N- ]。As an anion component, specifically, the following are mentioned, for example. Chloride anion [Cl - ], bromide anion [Br - ], iodide anion [I - ], tetrachloroaluminate anion [AlCl 4 - ], heptachlorodialuminate anion [Al 2 Cl 7 - ], tetra Fluoborate anion [BF 4 - ], hexafluorophosphate anion [PF 6 - ], perchlorate anion [ClO 4 - ], nitrate anion [NO 3 - ], acetate anion [CH 3 COO - ], Trifluoroacetate anion [CF 3 COO - ], fluorosulfonate anion [FSO 3 - ], mesylate anion [CH 3 SO 3 - ], trifluoromethanesulfonate anion [CF 3 SO 3 - ], p-toluene Sulfonate anion [p-CH 3 C 6 H 4 SO 3 - ], bis(fluorosulfonyl)imide anion [(FSO 2 ) 2 N - ], bis(trifluoromethanesulfonyl)imide anion [(CF 3 SO 2 ) 2 N - ], tris(trifluoromethanesulfonyl)methane anion [(CF 3 SO 2 ) 3 C - ], hexafluoroarsenate anion [AsF 6 - ], hexafluoroantimonate anion [SbF 6 - ], hexafluoroniobate anion [NbF 6 - ], hexafluorotantalate anion [TaF 6 - ], dimethylphosphinate anion [(CH 3 ) 2 POO - ], (poly)hydrofluorofluoride anion [F(HF) n - ] (for example, n represents an integer of 1 to 3), dicyanoimide anion [(CN) 2 N - ], thiocyanide anion [SCN - ], perfluorobutanesulfonate anion [ C 4 F 9 SO 3 - ], bis(pentafluoroethanesulfonyl)imide anion [(C 2 F 5 SO 2 ) 2 N - ], perfluorobutyrate anion [C 3 F 7 COO - ], and (Trifluoromethanesulfonyl)(trifluoromethanecarbonyl)imide anion [(CF 3 SO 2 )(CF 3 CO)N − ].
包含非金屬原子之離子性化合物之具體例可自上述陽離子成分與陰離子成分之組合適當選擇。作為具體之陽離子成分與陰離子成分之組合之化合物,可列舉如下者。Specific examples of the ionic compound containing a nonmetal atom can be appropriately selected from combinations of the aforementioned cationic components and anionic components. As a compound of the combination of a specific cationic component and an anionic component, the following are mentioned.
(吡啶鎓鹽) 六氟磷酸N-己基吡啶鎓、 六氟磷酸N-辛基吡啶鎓、 六氟磷酸N-甲基-4-己基吡啶鎓、 六氟磷酸N-丁基-4-甲基吡啶鎓、 六氟磷酸N-辛基-4-甲基吡啶鎓、 雙(氟磺醯)亞胺N-己基吡啶鎓、 雙(氟磺醯)亞胺N-辛基吡啶鎓、 雙(氟磺醯)亞胺N-甲基-4-己基吡啶鎓、 雙(氟磺醯)亞胺N-丁基-4-甲基吡啶鎓、 雙(氟磺醯)亞胺N-辛基-4-甲基吡啶鎓、 雙(三氟甲磺醯)亞胺N-己基吡啶鎓、 雙(三氟甲磺醯)亞胺N-辛基吡啶鎓、 雙(三氟甲磺醯)亞胺N-甲基-4-己基吡啶鎓、 雙(三氟甲磺醯)亞胺N-丁基-4-甲基吡啶鎓、 雙(三氟甲磺醯)亞胺N-辛基-4-甲基吡啶鎓、 對甲苯磺酸N-己基吡啶鎓、 對甲苯磺酸N-辛基吡啶鎓、 對甲苯磺酸N-甲基-4-己基吡啶鎓、 對甲苯磺酸N-丁基-4-甲基吡啶鎓、及 對甲苯磺酸N-辛基-4-甲基吡啶鎓。(pyridinium salt) N-hexylpyridinium hexafluorophosphate, N-octylpyridinium hexafluorophosphate, N-methyl-4-hexylpyridinium hexafluorophosphate, N-butyl-4-methylpyridinium hexafluorophosphate, N-octyl-4-methylpyridinium hexafluorophosphate, Bis(fluorosulfonyl)imide N-hexylpyridinium, Bis(fluorosulfonyl)imide N-octylpyridinium, Bis(fluorosulfonyl)imide N-methyl-4-hexylpyridinium, Bis(fluorosulfonyl)imide N-butyl-4-methylpyridinium, Bis(fluorosulfonyl)imide N-octyl-4-methylpyridinium, Bis(trifluoromethanesulfonyl)imide N-hexylpyridinium, Bis(trifluoromethanesulfonyl)imide N-octylpyridinium, Bis(trifluoromethanesulfonyl)imide N-methyl-4-hexylpyridinium, Bis(trifluoromethanesulfonyl)imide N-butyl-4-methylpyridinium, Bis(trifluoromethanesulfonyl)imide N-octyl-4-methylpyridinium, N-hexylpyridinium p-toluenesulfonate, N-octylpyridinium p-toluenesulfonate, N-methyl-4-hexylpyridinium p-toluenesulfonate, N-butyl-4-methylpyridinium p-toluenesulfonate, and N-octyl-4-methylpyridinium p-toluenesulfonate.
(咪唑鎓鹽) 六氟磷酸1-乙基-3-甲基咪唑鎓、 雙(氟磺醯)亞胺1-乙基-3-甲基咪唑鎓、 雙(三氟甲磺醯)亞胺1-乙基-3-甲基咪唑鎓、 對甲苯磺酸1-乙基-3-甲基咪唑鎓、 甲磺酸1-丁基-3-甲基咪唑鎓等。(imidazolium salt) 1-ethyl-3-methylimidazolium hexafluorophosphate, Bis(fluorosulfonyl)imide 1-ethyl-3-methylimidazolium, Bis(trifluoromethanesulfonyl)imide 1-ethyl-3-methylimidazolium, 1-ethyl-3-methylimidazolium p-toluenesulfonate, 1-butyl-3-methylimidazolium methanesulfonate, etc.
(吡咯啶鎓鹽) 六氟磷酸N-丁基-N-甲基吡咯啶鎓、 雙(氟磺醯)亞胺N-丁基-N-甲基吡咯啶鎓、 雙(三氟甲磺醯)亞胺N-丁基-N-甲基吡咯啶鎓、 對甲苯磺酸N-丁基-N-甲基吡咯啶鎓等。(pyrrolidinium salt) N-butyl-N-methylpyrrolidinium hexafluorophosphate, Bis(fluorosulfonyl)imide N-butyl-N-methylpyrrolidinium, Bis(trifluoromethanesulfonyl)imide N-butyl-N-methylpyrrolidinium, N-butyl-N-methylpyrrolidinium p-toluenesulfonate, etc.
(銨鹽) 六氟磷酸四丁基銨、 雙(氟磺醯)亞胺四丁基銨、 雙(氟磺醯)亞胺四己基銨、 雙(氟磺醯)亞胺三辛基甲基銨、 雙(氟磺醯)亞胺(2-羥基乙基)三甲基銨、 雙(三氟甲磺醯)亞胺四丁基銨、 雙(三氟甲磺醯)亞胺四己基銨、 雙(三氟甲磺醯)亞胺三辛基甲基銨、 雙(三氟甲磺醯)亞胺(2-羥基乙基)三甲基銨、 對甲苯磺酸四丁基銨、 對甲苯磺酸四己基銨、 對甲苯磺酸三辛基甲基銨、 對甲苯磺酸(2-羥基乙基)三甲基銨、 二甲基亞膦酸(2-羥基乙基)三甲基銨、 雙(三氟甲磺醯)亞胺1-(3-三甲氧基矽烷基丙基)-1,1,1-三丁基銨、 雙(三氟甲磺醯)亞胺1-(3-三甲氧基矽烷基丙基)-1,1,1-三甲基銨、 雙(三氟甲磺醯)亞胺1-(3-三甲氧基矽烷基丁基)-1,1,1-三丁基銨、 雙(三氟甲磺醯)亞胺1-(3-三甲氧基矽烷基丁基)-1,1,1-三甲基銨、 雙(三氟甲磺醯)亞胺N-{(3-三乙氧基矽烷基丙基)胺甲醯氧基乙基)} -N,N,N-三甲基銨、及 雙(三氟甲磺醯)亞胺N-[2-{3-(3-三甲氧基矽烷基丙基胺基)-1-側氧基丙氧基}乙基]-N,N,N-三甲基銨。(ammonium salt) Tetrabutylammonium hexafluorophosphate, Tetrabutylammonium bis(fluorosulfonyl)imide, Bis(fluorosulfonyl)imide tetrahexylammonium, bis(fluorosulfonyl)imide trioctylmethylammonium, Bis(fluorosulfonyl)imide (2-hydroxyethyl)trimethylammonium, Tetrabutylammonium bis(trifluoromethanesulfonyl)imide, Tetrahexylammonium bis(trifluoromethanesulfonyl)imide, bis(trifluoromethanesulfonyl)imide trioctylmethylammonium, bis(trifluoromethanesulfonyl)imide(2-hydroxyethyl)trimethylammonium, Tetrabutylammonium p-toluenesulfonate, Tetrahexylammonium p-toluenesulfonate, Trioctylmethylammonium p-toluenesulfonate, (2-Hydroxyethyl)trimethylammonium p-toluenesulfonate, (2-Hydroxyethyl)trimethylammonium dimethylphosphonous acid, Bis(trifluoromethanesulfonyl)imide 1-(3-trimethoxysilylpropyl)-1,1,1-tributylammonium, Bis(trifluoromethanesulfonyl)imide 1-(3-trimethoxysilylpropyl)-1,1,1-trimethylammonium, Bis(trifluoromethanesulfonyl)imide 1-(3-trimethoxysilylbutyl)-1,1,1-tributylammonium, Bis(trifluoromethanesulfonyl)imide 1-(3-trimethoxysilylbutyl)-1,1,1-trimethylammonium, bis(trifluoromethanesulfonyl)imide N-{(3-triethoxysilylpropyl)aminoformyloxyethyl)}-N,N,N-trimethylammonium, and Bis(trifluoromethanesulfonyl)imide N-[2-{3-(3-trimethoxysilylpropylamino)-1-oxopropoxy}ethyl]-N,N,N - Trimethylammonium.
(鏻鹽)
雙(三氟甲磺醯)亞胺三丁基(2-甲氧基乙基)鏻、
雙(三氟甲磺醯)亞胺三丁基甲基鏻、
雙(三氟甲磺醯)亞胺1,1,1-三甲基-1-[(三甲氧基矽烷基)甲基]鏻、
雙(三氟甲磺醯)亞胺1,1,1-三甲基-1-[2-(三甲氧基矽烷基)乙基]鏻、
雙(三氟甲磺醯)亞胺1,1,1-三甲基-1-[3-(三甲氧基矽烷基)丙基]鏻、
雙(三氟甲磺醯)亞胺1,1,1-三甲基-1-[4-(三甲氧基矽烷基)丁基]鏻、
雙(三氟甲磺醯)亞胺1,1,1-三丁基-1-[(三甲氧基矽烷基)甲基]鏻、
雙(三氟甲磺醯)亞胺1,1,1-三丁基-1-[2-(三甲氧基矽烷基)乙基]鏻、及
雙(三氟甲磺醯)亞胺1,1,1-三丁基-1-[3-(三甲氧基矽烷基)丙基]鏻。
該等離子性化合物可分別單獨使用,亦可組合2種以上使用。其中,較佳為包含鏻鹽或銨鹽之離子性化合物。(phosphonium salt)
Bis(trifluoromethanesulfonyl)imide tributyl(2-methoxyethyl)phosphonium,
Bis(trifluoromethanesulfonyl)imide tributylmethylphosphonium,
Bis(trifluoromethanesulfonyl)
就可進一步提高聚合性液晶化合物之垂直配向性之觀點而言,離子性化合物較佳為於陽離子部位之分子結構中具有Si元素及/或F元素。若離子性化合物於陽離子部位之分子結構中具有Si元素及/或F元素,則變得容易使離子性化合物偏析至垂直配向液晶硬化膜之表面。其中,作為構成元素均為非金屬元素之離子性化合物,較佳為下述離子性化合物(i)~(iii)等。The ionic compound preferably has Si element and/or F element in the molecular structure of the cation site from the viewpoint of further improving the vertical alignment of the polymerizable liquid crystal compound. When the ionic compound has Si element and/or F element in the molecular structure of the cation site, it becomes easy to segregate the ionic compound to the surface of the vertically aligned liquid crystal cured film. Among these, the ionic compounds whose constituent elements are all non-metallic elements are preferably the following ionic compounds (i) to (iii) and the like.
(離子性化合物(i)) [化1] (離子性化合物(ii)) [化2] (離子性化合物(iii)) [化3] (ionic compound (i)) [Chem. 1] (ionic compound (ii)) [Chem. 2] (ionic compound (iii)) [Chem. 3]
例如可應用使用具有鏈長一定程度較長之烷基之界面活性劑對基材表面進行處理而提高液晶之配向性的方法(例如參照「液晶便覽」之第2章液晶之配向與物性(丸善股份有限公司發行)等),進一步提高聚合性液晶化合物之垂直配向性。即,藉由使用具有鏈長一定程度較長之烷基之離子性化合物對基材表面進行處理,可有效地提高聚合性液晶化合物之垂直配向性。For example, it is possible to apply a method of treating the surface of the substrate with a surfactant having an alkyl group with a certain length of chain length to improve the alignment of the liquid crystal (for example, refer to
具體而言,包含非金屬原子之離子性化合物較佳為滿足下述式(3)。 5<M<16 (3) 式(3)中,M由下述式(4)表示。 M=(直接鍵結於具有正電荷之原子上之取代基中,至分子鏈末端之共價鍵數最多之取代基的自具有正電荷之原子至分子鏈末端之共價鍵數)÷(具有正電荷之原子之數) (4) 藉由使包含非金屬原子之離子性化合物滿足上述(3),可有效地提高聚合性液晶化合物之垂直配向性。Specifically, the ionic compound containing a nonmetal atom preferably satisfies the following formula (3). 5<M<16 (3) In formula (3), M is represented by the following formula (4). M=(among the substituents directly bonded to the atom with positive charge, the number of covalent bonds from the atom with positive charge to the end of the molecular chain of the substituent with the largest number of covalent bonds to the end of the molecular chain)÷( number of atoms with a positive charge) (4) By making the ionic compound containing a nonmetal atom satisfy the above (3), the vertical alignment of the polymerizable liquid crystal compound can be effectively improved.
再者,於在包含非金屬原子之離子性化合物之分子中存在2個以上具有正電荷之原子之情形時,關於具有2個以上具有正電荷之原子之取代基,將自視作基點之具有正電荷之原子開始算起,至最近之另一具有正電荷之原子的共價鍵數作為上述M之定義中所記載之「自具有正電荷之原子起至分子鏈末端之共價鍵數」。又,於包含非金屬原子之離子性化合物為具有2個以上重複單元之低聚物或聚合物之情形時,將結構單元視作一分子,算出上述M。於具有正電荷之原子組入至環結構之情形時,將經由環結構至該具有正電荷之原子之共價鍵數、或至環結構上鍵結之取代基之末端之共價鍵數中共價鍵數較多者作為上述M之定義中所記載之「自具有正電荷之原子起至分子鏈末端之共價鍵數」。Furthermore, when there are two or more positively charged atoms in the molecule of an ionic compound containing nonmetal atoms, regarding the substituent having two or more positively charged atoms, it will be regarded as having the basic point. The number of covalent bonds from the atom with a positive charge to the nearest atom with a positive charge is taken as the "number of covalent bonds from the atom with a positive charge to the end of the molecular chain" described in the definition of M above. . Moreover, when the ionic compound containing a nonmetal atom is an oligomer or a polymer having 2 or more repeating units, the structural unit is regarded as one molecule, and the above-mentioned M is calculated. When an atom with a positive charge is incorporated into a ring structure, the number of covalent bonds to the atom with a positive charge via the ring structure, or the number of covalent bonds to the end of the substituent bonded to the ring structure is totaled The one with the larger number of valence bonds is the "number of covalent bonds from the positively charged atom to the end of the molecular chain" described in the definition of M above.
於形成垂直配向液晶硬化膜之聚合性液晶組合物含有包含非金屬原子之離子性化合物之情形時,其含量通常相對於聚合性液晶組合物中所含之聚合性液晶化合物100質量份,較佳為0.01~5質量份,更佳為0.05~4質量份,進而較佳為0.1~3質量份。若離子性化合物之含量為上述範圍內,則可維持聚合性液晶組合物之良好之塗佈性,並且有效地促進聚合性液晶化合物之垂直配向性。When the polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film contains an ionic compound containing a non-metal atom, its content is usually relative to 100 parts by mass of the polymerizable liquid crystal compound contained in the polymerizable liquid crystal composition, preferably It is 0.01-5 mass parts, More preferably, it is 0.05-4 mass parts, More preferably, it is 0.1-3 mass parts. When the content of the ionic compound is within the above range, the good coatability of the polymerizable liquid crystal composition can be maintained, and the vertical alignment of the polymerizable liquid crystal compound can be effectively promoted.
藉由使形成垂直配向液晶硬化膜之聚合性液晶組合物含有非離子性矽烷化合物及包含非金屬原子之離子性化合物兩者,而於由垂直配向液晶硬化膜形成用聚合性液晶組合物所形成之乾燥塗膜中,藉由來自離子性化合物之靜電相互作用與來自非離子性矽烷化合物之表面張力降低效果,變得容易進一步促進聚合性液晶化合物之垂直配向。藉此,可保持聚合性液晶化合物更高精度地垂直配向之狀態而形成液晶硬化膜。Formed from a polymerizable liquid crystal composition for forming a vertically aligned liquid crystal cured film by making the polymerizable liquid crystal composition for forming a vertically aligned liquid crystal cured film contain both a nonionic silane compound and an ionic compound containing a non-metal atom In the dried coating film, the vertical alignment of the polymerizable liquid crystal compound becomes easier to further promote due to the electrostatic interaction from the ionic compound and the surface tension lowering effect from the nonionic silane compound. Thereby, it is possible to form a cured liquid crystal film while maintaining a state where the polymerizable liquid crystal compound is vertically aligned with higher precision.
垂直配向液晶硬化膜係含有上述配向促進劑及至少1種聚合性液晶化合物之聚合性液晶組合物的硬化物,較佳為具有至少1個自由基聚合性基之聚合性液晶化合物於相對於該液晶硬化膜之面內方向垂直地配向之狀態下硬化而成的液晶硬化膜。本發明中,形成垂直配向液晶硬化膜之聚合性液晶組合物中所含之聚合性液晶化合物意指具有聚合性基之液晶化合物,尤佳為具有至少1個自由基聚合性基之液晶化合物。聚合性液晶化合物並無特別限定,例如可使用相位差膜之領域中先前公知之聚合性液晶化合物。The vertically aligned liquid crystal cured film is a hardened product of a polymerizable liquid crystal composition containing the above-mentioned alignment accelerator and at least one polymerizable liquid crystal compound, preferably a polymerizable liquid crystal compound having at least one free radical polymerizable group relative to the A liquid crystal cured film cured in a state where the in-plane direction of the liquid crystal cured film is aligned vertically. In the present invention, the polymerizable liquid crystal compound contained in the polymerizable liquid crystal composition for forming a vertically aligned liquid crystal cured film means a liquid crystal compound having a polymerizable group, especially a liquid crystal compound having at least one radically polymerizable group. The polymerizable liquid crystal compound is not particularly limited, and for example, previously known polymerizable liquid crystal compounds in the field of retardation films can be used.
所謂聚合性基係指可藉由自聚合起始劑產生之活性自由基或酸等而參與聚合反應之基。作為聚合性基,例如可列舉:乙烯基、乙烯氧基、1-氯乙烯基、異丙烯基、4-乙烯基苯基、丙烯醯氧基、甲基丙烯醯氧基、環氧乙烷基、氧雜環丁基等。其中,較佳為自由基聚合性基,更佳為丙烯醯氧基、甲基丙烯醯氧基、乙烯基、乙烯氧基,進而較佳為丙烯醯氧基、甲基丙烯醯氧基。於垂直配向液晶硬化膜鄰接於水平配向液晶硬化膜而存在之情形時,於垂直配向液晶硬化膜與水平配向液晶硬化膜均為具有至少1個自由基聚合性基之聚合性液晶化合物之硬化物之情形時,容易提高連續形成之水平配向液晶硬化膜與垂直配向液晶硬化膜之密接性。The term "polymerizable group" refers to a group that can participate in a polymerization reaction by active radicals or acids generated from a polymerization initiator. Examples of polymerizable groups include vinyl, vinyloxy, 1-chlorovinyl, isopropenyl, 4-vinylphenyl, acryloxy, methacryloxy, oxiranyl , Oxetanyl, etc. Among them, a radical polymerizable group is preferable, an acryloxy group, a methacryloxy group, a vinyl group, and a vinyloxy group are more preferable, and an acryloxy group and a methacryloxy group are still more preferable. When the vertically aligned liquid crystal cured film is adjacent to the horizontally aligned liquid crystal cured film, both the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film are cured products of polymerizable liquid crystal compounds having at least one radically polymerizable group In this case, it is easy to improve the adhesiveness between the continuously formed horizontally aligned liquid crystal cured film and the vertically aligned liquid crystal cured film.
聚合性液晶化合物所顯示出之液晶性可為熱致性液晶,亦可為溶致性液晶,就能夠進行緻密之膜厚控制之方面而言,較佳為熱致性液晶。又,作為熱致性液晶中之相秩序結構,可為向列型液晶,亦可為層列液晶。聚合性液晶化合物可單獨使用或組合兩種以上使用。The liquid crystallinity exhibited by the polymerizable liquid crystal compound may be a thermotropic liquid crystal or a lyotropic liquid crystal, and a thermotropic liquid crystal is preferable in terms of enabling dense film thickness control. Also, as the phase order structure in the thermotropic liquid crystal, it may be a nematic liquid crystal or a smectic liquid crystal. The polymerizable liquid crystal compound can be used alone or in combination of two or more.
作為聚合性液晶化合物,一般而言可列舉顯示正波長分散性之聚合性液晶化合物與顯示逆波長分散性之聚合性液晶化合物,可僅使用任一種聚合性液晶化合物,亦可混合兩種聚合性液晶化合物使用。就黑顯示時之斜向反射色相之抑制效果較大之觀點而言,較佳為含有顯示逆波長分散性之聚合性液晶化合物。The polymerizable liquid crystal compound generally includes a polymerizable liquid crystal compound exhibiting positive wavelength dispersion and a polymerizable liquid crystal compound exhibiting reverse wavelength dispersion, and either polymerizable liquid crystal compound may be used alone, or both polymerizable liquid crystal compounds may be mixed. Liquid crystal compounds are used. It is preferable to contain a polymerizable liquid crystal compound exhibiting reverse wavelength dispersion from the viewpoint that the effect of suppressing oblique reflection hue at the time of black display is large.
作為顯示逆波長分散性之聚合性液晶化合物,較佳為具有下述(A)~(D)之特徵之化合物。 (A)可形成向列相或層列相之化合物。 (B)於該聚合性液晶化合物之長軸方向(a)上具有π電子。 (C)於相對於長軸方向(a)交叉之方向[交叉方向(b)]上具有π電子。 (D)將存在於長軸方向(a)之π電子之合計設為N(πa)、將存在於長軸方向之分子量之合計設為N(Aa)而以下述式(i)定義之聚合性液晶化合物之長軸方向(a)之π電子密度: D(πa)=N(πa)/N(Aa) (i) 與將存在於交叉方向(b)之π電子之合計設為N(πb)、將存在於交叉方向(b)之分子量之合計設為N(Ab)而以下述式(ii)定義之聚合性液晶化合物之交叉方向(b)之π電子密度: D(πb)=N(πb)/N(Ab) (ii) 滿足式(iii) 0≦[D(πa)/D(πb)]<1 (iii) 之關係[即,交叉方向(b)之π電子密度大於長軸方向(a)之π電子密度]。又,如上述記載般於長軸及與其交叉之方向上具有π電子之聚合性液晶化合物成為例如T字結構。As the polymerizable liquid crystal compound showing reverse wavelength dispersibility, compounds having the characteristics of the following (A) to (D) are preferred. (A) A compound capable of forming a nematic phase or a smectic phase. (B) It has π electrons in the long-axis direction (a) of the polymerizable liquid crystal compound. (C) has π electrons in a direction [crossing direction (b)] intersecting with the major axis direction (a). (D) Polymerization defined by the following formula (i) where the total of π electrons present in the major axis direction (a) is N(πa), and the total molecular weight present in the major axis direction is N(Aa) The π-electron density of the long axis direction (a) of the liquid crystal compound: D(πa)=N(πa)/N(Aa) (i) Polymerization defined by the following formula (ii) where the total of π electrons present in the crossing direction (b) is N(πb) and the total molecular weight present in the crossing direction (b) is N(Ab) The π-electron density of the cross direction (b) of the liquid crystal compound: D(πb)=N(πb)/N(Ab) (ii) satisfy formula (iii) 0≦[D(πa)/D(πb)]<1 (iii) The relationship [that is, the π-electron density in the cross direction (b) is greater than the π-electron density in the long-axis direction (a)]. Also, as described above, the polymerizable liquid crystal compound having π electrons in the long axis and the direction intersecting it has, for example, a T-shaped structure.
於上述(A)~(D)之特徵中,長軸方向(a)及π電子數N之定義如下。 ・若為具有例如棒狀結構之化合物,則長軸方向(a)為該棒狀之長軸方向。 ・存在於長軸方向(a)上之π電子數N(πa)不包含因聚合反應而消失之π電子。 ・存在於長軸方向(a)上之π電子數N(πa)係長軸上之π電子及與其共軛之π電子之合計數,例如包含存在於長軸方向(a)上且滿足休克爾規則(Huckel rule)之環上存在之π電子之數量。 ・存在於交叉方向(b)之π電子數N(πb)不包含因聚合反應而消失之π電子。 滿足上述之聚合性液晶化合物於長軸方向具有液晶原結構。藉由該液晶原結構,表現出液晶相(向列相、層列相)。Among the features (A) to (D) above, the major axis direction (a) and the number N of π electrons are defined as follows. ・In the case of a compound having, for example, a rod-like structure, the long-axis direction (a) is the long-axis direction of the rod. ・Number of π electrons N(πa) present in the major axis direction (a) does not include π electrons that disappear due to polymerization. ・The number of π electrons N(πa) present in the major axis direction (a) is the total number of π electrons on the major axis and their conjugated π electrons, for example, including those present in the major axis direction (a) and satisfying Hückel The number of π-electrons present on the ring of the rule (Huckel rule). ・Number of π electrons N(πb) present in the crossing direction (b) does not include π electrons that disappear due to polymerization reaction. The polymerizable liquid crystal compound satisfying the above has a mesogen structure in the long axis direction. This mesogen structure expresses a liquid crystal phase (nematic phase, smectic phase).
藉由將滿足上述(A)~(D)之聚合性液晶化合物塗佈於形成液晶硬化膜之膜(層)上,並加熱至相轉移溫度以上,可形成向列相或層列相。於將該聚合性液晶化合物進行配向所形成之向列相或層列相中,通常以聚合性液晶化合物之長軸方向變得相互平行之方式配向,該長軸方向成為向列相之配向方向。若將此種聚合性液晶化合物製成膜狀,於向列相或層列相之狀態下聚合,則可形成包含在沿長軸方向(a)配向之狀態下聚合而成之聚合物的聚合物膜。該聚合物膜藉由長軸方向(a)上之π電子與交叉方向(b)上之π電子吸收紫外線。此處,將藉由交叉方向(b)上之π電子吸收之紫外線之吸收極大波長設為λbmax。λbmax通常為300 nm~400 nm。π電子之密度滿足上述式(iii),交叉方向(b)之π電子密度大於長軸方向(a)之π電子密度,因此成為在交叉方向(b)具有振動面之直線偏光紫外線(波長為λbmax)之吸收大於在長軸方向(a)具有振動面之直線偏光紫外線(波長為λbmax)之吸收的聚合物膜。該比(直線偏光紫外線之交叉方向(b)之吸光度/長軸方向(a)之吸光度之比)例如超過1.0,較佳為1.2以上,且通常為30以下,例如10以下。A nematic phase or a smectic phase can be formed by coating a polymerizable liquid crystal compound satisfying the above (A) to (D) on the film (layer) forming a cured liquid crystal film, and heating to a temperature above the phase transition temperature. In the nematic phase or smectic phase formed by aligning the polymerizable liquid crystal compound, the long axis directions of the polymerizable liquid crystal compound are usually aligned so that they become parallel to each other, and the long axis direction becomes the alignment direction of the nematic phase . If such a polymerizable liquid crystal compound is made into a film and polymerized in a state of a nematic phase or a smectic phase, a polymer including a polymer polymerized in a state aligned along the major axis direction (a) can be formed. physical film. The polymer film absorbs ultraviolet rays through π electrons in the long axis direction (a) and π electrons in the cross direction (b). Here, let the absorption maximum wavelength of the ultraviolet rays absorbed by the π electrons in the crossing direction (b) be λbmax. λbmax is usually 300 nm to 400 nm. The density of π electrons satisfies the above formula (iii), and the π electron density in the cross direction (b) is greater than the π electron density in the long axis direction (a), so it becomes a linearly polarized ultraviolet light (wavelength of λbmax) is larger than the polymer film that absorbs linearly polarized ultraviolet light (wavelength λbmax) having a vibrating surface in the long axis direction (a). The ratio (absorbance in the cross direction (b) of linearly polarized ultraviolet rays/absorbance in the major axis direction (a)) exceeds 1.0, preferably 1.2 or more, and is usually 30 or less, for example, 10 or less.
具有上述特性之聚合性液晶化合物一般多數為顯示逆波長分散性者。具體而言,例如可列舉下述式(X)所表示之化合物。 [化4] Generally, many polymerizable liquid crystal compounds having the above-mentioned characteristics show reverse wavelength dispersion. Specifically, for example, a compound represented by the following formula (X) is exemplified. [chemical 4]
式(X)中,Ar表示具有可具有取代基之芳香族基之二價基。此處所謂芳香族基係指該環結構所具有之π電子數依照休克爾規則為[4n+2]個者,例如亦可經由二價連結基而具有2個以上之如下述(Ar-1)~(Ar-23)所例示之Ar基。此處,n表示整數。於包含-N=或-S-等雜原子而形成環結構之情形時,亦包括包含該等雜原子上之非共價鍵電子對在內滿足休克爾規則,具有芳香族性之情形。較佳為於該芳香族基中含有氮原子、氧原子、硫原子中之至少一個以上。二價基Ar中所含之芳香族基可為1個,亦可為2個以上。於芳香族基為1個之情形時,二價基Ar亦可為可具有取代基之二價芳香族基。於二價基Ar中所含之芳香族基為2個以上之情形時,2個以上之芳香族基彼此亦可以單鍵、-CO-O-、-O-等二價鍵結基鍵結。
G1
及G2
分別獨立表示二價芳香族基或二價脂環式烴基。此處,該二價芳香族基或二價脂環式烴基中所含之氫原子可被取代為鹵素原子、碳數1~4之烷基、碳數1~4之氟烷基、碳數1~4之烷氧基、氰基或硝基,構成該二價芳香族基或二價脂環式烴基之碳原子可被取代為氧原子、硫原子或氮原子。
L1
、L2
、B1
及B2
分別獨立為單鍵或二價連結基。
k、l分別獨立表示0~3之整數,滿足1≦k+l之關係。此處,於2≦k+l之情形時,B1
及B2
、G1
及G2
分別可相互相同亦可不同。
E1
及E2
分別獨立表示碳數1~17之烷二基,此處,更佳為碳數4~12之烷二基。又,烷二基中所含之氫原子可被取代為鹵素原子,該烷二基中所含之-CH2
-可被取代為-O-、-S-、-SiH2
-、-C(=O)-。
P1
及P2
相互獨立表示聚合性基或氫原子,至少一個為聚合性基。In formula (X), Ar represents a divalent group having an aromatic group which may have a substituent. The so-called aromatic group here means that the number of π electrons possessed by the ring structure is [4n+2] according to Hückel's rule, for example, it can also have more than 2 through a divalent linking group as follows (Ar-1)~ Ar group exemplified by (Ar-23). Here, n represents an integer. In the case of forming a ring structure containing heteroatoms such as -N= or -S-, it also includes the case of non-covalent bond electron pairs on these heteroatoms that satisfy Huckel's rule and have aromaticity. Preferably, at least one of nitrogen atom, oxygen atom, and sulfur atom is contained in the aromatic group. The aromatic group contained in the divalent group Ar may be one, or two or more. When there is one aromatic group, the divalent group Ar may be a divalent aromatic group which may have a substituent. When there are two or more aromatic groups contained in the divalent group Ar, the two or more aromatic groups can also be bonded to each other by a single bond, -CO-O-, -O-, etc. . G 1 and G 2 each independently represent a divalent aromatic group or a divalent alicyclic hydrocarbon group. Here, the hydrogen atom contained in the divalent aromatic group or the divalent alicyclic hydrocarbon group may be substituted by a halogen atom, an alkyl group having 1 to 4 carbons, a fluoroalkyl group having 1 to 4 carbons, a
G1
及G2
較佳為分別獨立為可經選自由鹵素原子及碳數1~4之烷基所組成之群中之至少一個取代基取代之1,4-伸苯二基、可經選自由鹵素原子及碳數1~4之烷基所組成之群中之至少一個取代基取代之1,4-環己二基,更佳為經甲基取代之1,4-伸苯二基、未經取代之1,4-伸苯二基、或未經取代之1,4-反式環己二基,尤佳為未經取代之1,4-伸苯二基、或未經取代之1,4-反式環己二基。
又,較佳為存在複數個之G1
及G2
中之至少一個為二價脂環式烴基,又,更佳為鍵結於L1
或L2
之G1
及G2
中之至少一個為二價脂環式烴基。 G1 and G2 are preferably independently 1,4-phenylenediyl groups which may be substituted by at least one substituent selected from the group consisting of halogen atoms and alkyl groups with 1 to 4 carbons. 1,4-cyclohexanediyl substituted by at least one substituent in the group consisting of a free halogen atom and an alkyl group with 1 to 4 carbons, more preferably 1,4-phenylenediyl substituted by methyl,
L1 及L2 較佳為分別獨立為單鍵、碳數1~4之伸烷基、-O-、-S-、 -Ra1 ORa2 -、-Ra3 COORa4 -、-Ra5 OCORa6 -、Ra7 OC=OORa8 -、-N=N-、-CRc =CRd -、或-C≡C-。此處,Ra1 ~Ra8 分別獨立表示單鍵、或碳數1~4之伸烷基,Rc 及Rd 表示碳數1~4之烷基或氫原子。L1 及L2 更佳為分別獨立為單鍵、-ORa2-1 -、-CH2 -、-CH2 CH2 -、-COORa4-1 -、或-OCORa6-1 -。此處,Ra2-1 、Ra4-1 、Ra6-1 分別獨立表示單鍵、-CH2 -、-CH2 CH2 -之任一者。L1 及L2 進而較佳為分別獨立為單鍵、-O-、-CH2 CH2 -、-COO-、 -COOCH2 CH2 -、或-OCO-。L 1 and L 2 are preferably each independently a single bond, an alkylene group having 1 to 4 carbon atoms, -O-, -S-, -R a1 OR a2 -, -R a3 COOR a4 -, -R a5 OCOR a6 -, R a7 OC=OOR a8 -, -N=N-, -CR c =CR d -, or -C≡C-. Here, R a1 to R a8 each independently represent a single bond or an alkylene group having 1 to 4 carbons, and R c and R d represent an alkyl group having 1 to 4 carbons or a hydrogen atom. More preferably, L 1 and L 2 are each independently a single bond, -OR a2-1 -, -CH 2 -, -CH 2 CH 2 -, -COOR a4-1 -, or -OCOR a6-1 -. Here, R a2-1 , R a4-1 , and R a6-1 each independently represent any of a single bond, -CH 2 -, and -CH 2 CH 2 -. L 1 and L 2 are further preferably each independently a single bond, -O-, -CH 2 CH 2 -, -COO-, -COOCH 2 CH 2 -, or -OCO-.
B1 及B2 較佳為分別獨立為單鍵、碳數1~4之伸烷基、-O-、-S-、 -Ra9 ORa10 -、-Ra11 COORa12 -、-Ra13 OCORa14 -、或Ra15 OC=OORa16 -。此處,Ra9 ~Ra16 分別獨立表示單鍵、或碳數1~4之伸烷基。B1 及B2 更佳為分別獨立為單鍵、-ORa10-1 -、-CH2 -、-CH2 CH2 -、-COORa12-1 -、或 -OCORa14-1 -。此處,Ra10-1 、Ra12-1 、Ra14-1 分別獨立表示單鍵、-CH2 -、 -CH2 CH2 -之任一者。B1 及B2 進而較佳為分別獨立為單鍵、-O-、 -CH2 CH2 -、-COO-、-COOCH2 CH2 -、-OCO-、或-OCOCH2 CH2 -。B 1 and B 2 are preferably each independently a single bond, an alkylene group having 1 to 4 carbon atoms, -O-, -S-, -R a9 OR a10 -, -R a11 COOR a12 -, -R a13 OCOR a14 -, or R a15 OC=OOR a16 -. Here, R a9 to R a16 each independently represent a single bond or an alkylene group having 1 to 4 carbon atoms. More preferably, B 1 and B 2 are each independently a single bond, -OR a10-1 -, -CH 2 -, -CH 2 CH 2 -, -COOR a12-1 -, or -OCOR a14-1 -. Here, R a10-1 , R a12-1 , and R a14-1 each independently represent any of a single bond, -CH 2 -, and -CH 2 CH 2 -. B 1 and B 2 are further preferably each independently a single bond, -O-, -CH 2 CH 2 -, -COO-, -COOCH 2 CH 2 -, -OCO-, or -OCOCH 2 CH 2 -.
就表現逆波長分散性之觀點而言,k及l較佳為2≦k+l≦6之範圍,較佳為k+l=4,更佳為k=2且l=2。若k=2且l=2,則成為對稱結構,故而較佳。From the viewpoint of expressing inverse wavelength dispersion, k and l are preferably in the range of 2≦k+l≦6, preferably k+l=4, more preferably k=2 and l=2. If k=2 and l=2, since it becomes a symmetrical structure, it is preferable.
作為P1 或P2 所表示之聚合性基,可列舉:環氧基、乙烯基、乙烯氧基、1-氯乙烯基、異丙烯基、4-乙烯基苯基、丙烯醯氧基、甲基丙烯醯氧基、環氧乙烷基、及氧雜環丁基等。其中,較佳為丙烯醯氧基、甲基丙烯醯氧基、乙烯基及乙烯氧基,更佳為丙烯醯氧基、甲基丙烯醯氧基。Examples of the polymerizable group represented by P1 or P2 include: epoxy group, vinyl group, vinyloxy group, 1-chlorovinyl group, isopropenyl group, 4-vinylphenyl group, acryloxy group, methyl group, etc. Acryloxy group, oxirane group, and oxetanyl group, etc. Among them, acryloxy, methacryloxy, vinyl and vinyloxy are preferred, and acryloxy and methacryloxy are more preferred.
Ar較佳為具有選自可具有取代基之芳香族烴環、可具有取代基之芳香族雜環、及拉電子性基中之至少一者。作為該芳香族烴環,例如可列舉:苯環、萘環、蒽環等,較佳為苯環、萘環。作為該芳香族雜環,可列舉:呋喃環、苯并呋喃環、吡咯環、吲哚環、噻吩環、苯并噻吩環、吡啶環、吡𠯤環、嘧啶環、三唑環、三𠯤環、吡咯啉環、咪唑環、吡唑環、噻唑環、苯并噻唑環、噻吩并噻唑環、㗁唑環、苯并㗁唑環、及啡啉環等。其中,較佳為具有噻唑環、苯并噻唑環、或苯并呋喃環,進而較佳為具有苯并噻唑基。又,於Ar中含有氮原子之情形時,該氮原子較佳為具有π電子。Ar preferably has at least one selected from an aromatic hydrocarbon ring which may have a substituent, an aromatic heterocyclic ring which may have a substituent, and an electron-withdrawing group. Examples of the aromatic hydrocarbon ring include a benzene ring, a naphthalene ring, an anthracene ring, and the like, preferably a benzene ring and a naphthalene ring. Examples of the aromatic heterocycle include furan ring, benzofuran ring, pyrrole ring, indole ring, thiophene ring, benzothiophene ring, pyridine ring, pyridine ring, pyrimidine ring, triazole ring, and triazole ring. , pyrroline ring, imidazole ring, pyrazole ring, thiazole ring, benzothiazole ring, thienothiazole ring, oxazole ring, benzoxazole ring, and morpholine ring, etc. Among them, it is preferable to have a thiazole ring, a benzothiazole ring, or a benzofuran ring, and it is more preferable to have a benzothiazolyl group. Also, when Ar contains a nitrogen atom, it is preferable that the nitrogen atom has π electrons.
式(X)中,Ar所表示之2價芳香族基中所含之π電子之合計數Nπ 較佳為8以上,更佳為10以上,進而較佳為14以上,尤佳為16以上。又,較佳為30以下,更佳為26以下,進而較佳為24以下。In the formula (X), the total number N π of π electrons contained in the divalent aromatic group represented by Ar is preferably 8 or more, more preferably 10 or more, further preferably 14 or more, especially preferably 16 or more . Moreover, it is preferably 30 or less, more preferably 26 or less, and still more preferably 24 or less.
作為Ar所表示之芳香族基,例如可列舉以下基。Examples of the aromatic group represented by Ar include the following groups.
[化5] [chemical 5]
式(Ar-1)~式(Ar-23)中,﹡標記表示連結部,Z0 、Z1 及Z2 分別獨立表示氫原子、鹵素原子、碳數1~12之烷基、氰基、硝基、碳數1~12之烷基亞磺醯基、碳數1~12之烷基磺醯基、羧基、碳數1~12之氟烷基、碳數1~12之烷氧基、碳數1~12之烷硫基、碳數1~12之N-烷基胺基、碳數2~12之N,N-二烷基胺基、碳數1~12之N-烷基胺磺醯基或碳數2~12之N,N-二烷基胺磺醯基。又,Z0 、Z1 及Z2 亦可含有聚合性基。In formulas (Ar-1) to (Ar-23), the mark * denotes a linking part, and Z 0 , Z 1 and Z 2 independently represent a hydrogen atom, a halogen atom, an alkyl group with 1 to 12 carbons, a cyano group, Nitro, alkylsulfinyl with 1 to 12 carbons, alkylsulfonyl with 1 to 12 carbons, carboxyl, fluoroalkyl with 1 to 12 carbons, alkoxy with 1 to 12 carbons, Alkylthio with 1 to 12 carbons, N-alkylamino with 1 to 12 carbons, N,N-dialkylamino with 2 to 12 carbons, N-alkylamine with 1 to 12 carbons Sulfonyl or N,N-dialkylsulfamoyl with 2 to 12 carbons. In addition, Z 0 , Z 1 and Z 2 may contain a polymerizable group.
Q1 及Q2 分別獨立表示-CR2' R3' -、-S-、-NH-、-NR2' -、-CO-或-O-,R2' 及R3' 分別獨立表示氫原子或碳數1~4之烷基。Q 1 and Q 2 independently represent -CR 2' R 3' -, -S-, -NH-, -NR 2' -, -CO- or -O-, R 2' and R 3' independently represent hydrogen Atoms or alkyl groups with 1 to 4 carbons.
J1 、及J2 分別獨立表示碳原子、或氮原子。J 1 and J 2 each independently represent a carbon atom or a nitrogen atom.
Y1 、Y2 及Y3 分別獨立表示可經取代之芳香族烴基或芳香族雜環基。Y 1 , Y 2 and Y 3 each independently represent an aromatic hydrocarbon group or an aromatic heterocyclic group which may be substituted.
W1 及W2 分別獨立表示氫原子、氰基、甲基或鹵素原子,m表示0~6之整數。W 1 and W 2 independently represent a hydrogen atom, a cyano group, a methyl group or a halogen atom, and m represents an integer of 0-6.
作為Y1 、Y2 及Y3 中之芳香族烴基,可列舉:苯基、萘基、蒽基、菲基、聯苯基等碳數6~20之芳香族烴基,較佳為苯基、萘基,更佳為苯基。作為芳香族雜環基,可列舉:呋喃、吡咯基、噻吩基、吡啶基、噻唑基、苯并噻唑基等含有至少一個氮原子、氧原子、硫原子等雜原子之碳數4~20之芳香族雜環基,較佳為呋喃、噻吩基、吡啶基、噻唑基、苯并噻唑基。As the aromatic hydrocarbon groups in Y 1 , Y 2 and Y 3 , there may be mentioned: phenyl, naphthyl, anthracenyl, phenanthrenyl, biphenyl and other aromatic hydrocarbon groups with 6 to 20 carbon atoms, preferably phenyl, Naphthyl, more preferably phenyl. Examples of the aromatic heterocyclic group include furan, pyrrolyl, thienyl, pyridyl, thiazolyl, benzothiazolyl, etc., having at least one heteroatom such as a nitrogen atom, an oxygen atom, or a sulfur atom, having 4 to 20 carbon atoms. The aromatic heterocyclic group is preferably furan, thienyl, pyridyl, thiazolyl, and benzothiazolyl.
Y1 、Y2 及Y3 亦可分別獨立為可經取代之多環系芳香族烴基或多環系芳香族雜環基。多環系芳香族烴基係指來自縮合多環系芳香族烴基、或芳香環集合之基。多環系芳香族雜環基係指來自縮合多環系芳香族雜環基、或芳香環集合之基。Y 1 , Y 2 and Y 3 may each independently be a substituted polycyclic aromatic hydrocarbon group or a polycyclic aromatic heterocyclic group. The polycyclic aromatic hydrocarbon group refers to a group derived from a condensed polycyclic aromatic hydrocarbon group or a collection of aromatic rings. The polycyclic aromatic heterocyclic group refers to a group derived from a condensed polycyclic aromatic heterocyclic group or a collection of aromatic rings.
Z0 、Z1 及Z2 較佳為分別獨立為氫原子、鹵素原子、碳數1~12之烷基、氰基、硝基、碳數1~12之烷氧基,Z0 進而較佳為氫原子、碳數1~12之烷基、氰基,Z1 及Z2 進而較佳為氫原子、氟原子、氯原子、甲基、氰基。又,Z0 、Z1 及Z2 亦可包含聚合性基。Z 0 , Z 1 and Z 2 are preferably each independently a hydrogen atom, a halogen atom, an alkyl group with 1 to 12 carbons, a cyano group, a nitro group, or an alkoxy group with 1 to 12 carbons, and Z 0 is even more preferably is a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or a cyano group, and Z1 and Z2 are more preferably a hydrogen atom, a fluorine atom, a chlorine atom, a methyl group, or a cyano group. In addition, Z 0 , Z 1 and Z 2 may contain a polymerizable group.
Q1 及Q2 較佳為-NH-、-S-、-NR2' -、-O-,R2' 較佳為氫原子。其中,尤佳為-S-、-O-、-NH-。Q 1 and Q 2 are preferably -NH-, -S-, -NR 2' -, -O-, and R 2' is preferably a hydrogen atom. Among them, -S-, -O-, and -NH- are particularly preferred.
式(Ar-1)~(Ar-23)中,就分子之穩定性之觀點而言,較佳為式(Ar-6)及式(Ar-7)。Among formulas (Ar-1) to (Ar-23), formula (Ar-6) and formula (Ar-7) are preferable from the viewpoint of molecular stability.
式(Ar-16)~(Ar-23)中,Y1 亦可與其鍵結之氮原子及Z0 一起形成芳香族雜環基。作為芳香族雜環基,可列舉上文中作為Ar可具有之芳香族雜環敍述者,例如可列舉:吡咯環、咪唑環、吡咯啉環、吡啶環、吡𠯤環、嘧啶環、吲哚環、喹啉環、異喹啉環、嘌呤環、吡咯啶環等。該芳香族雜環基亦可具有取代基。又,Y1 亦可與其鍵結之氮原子及Z0 一起形成上述可經取代之多環系芳香族烴基或多環系芳香族雜環基。例如可列舉:苯并呋喃環、苯并噻唑環、苯并㗁唑環等。In the formulas (Ar-16) to (Ar-23), Y 1 may also form an aromatic heterocyclic group together with the nitrogen atom to which it is bonded and Z 0 . Examples of the aromatic heterocyclic group include those described above as the aromatic heterocyclic ring that Ar may have, for example, a pyrrole ring, an imidazole ring, a pyrroline ring, a pyridine ring, a pyridine ring, a pyrimidine ring, and an indole ring. , quinoline ring, isoquinoline ring, purine ring, pyrrolidine ring, etc. This aromatic heterocyclic group may have a substituent. In addition, Y 1 may form the above-mentioned optionally substituted polycyclic aromatic hydrocarbon group or polycyclic aromatic heterocyclic group together with the nitrogen atom to which it is bonded and Z 0 . For example, a benzofuran ring, a benzothiazole ring, a benzoxazole ring, etc. are mentioned.
又,本發明中,作為形成垂直配向液晶硬化膜之聚合性液晶化合物,例如亦可使用包含下述式(Y)所表示之基之化合物(以下,亦稱為「聚合性液晶化合物(Y)」)。聚合性液晶化合物(Y)一般有顯示正波長分散性之傾向。聚合性液晶化合物可單獨使用或組合2種以上使用。Also, in the present invention, as the polymerizable liquid crystal compound forming the vertically aligned liquid crystal cured film, for example, a compound containing a group represented by the following formula (Y) (hereinafter also referred to as "polymerizable liquid crystal compound (Y) "). The polymerizable liquid crystal compound (Y) generally has a tendency to exhibit positive wavelength dispersion. A polymeric liquid crystal compound can be used individually or in combination of 2 or more types.
P11-B11-E11-B12-A11-B13- (Y) [式(Y)中,P11表示聚合性基; A11表示2價脂環式烴基或2價芳香族烴基;該2價脂環式烴基及2價芳香族烴基中所含之氫原子可被取代為鹵素原子、碳數1~6之烷基、碳數1~6烷氧基、氰基或硝基,該碳數1~6之烷基及該碳數1~6烷氧基中所含之氫原子可被取代為氟原子; B11表示-O-、-S-、-CO-O-、-O-CO-、-O-CO-O-、-CO-NR16 -、 -NR16 -CO-、-CO-、-CS-或單鍵;R16 表示氫原子或碳數1~6之烷基; B12及B13分別獨立表示-C≡C-、-CH=CH-、-CH2 -CH2 -、-O-、-S-、-C(=O)-、-C(=O)-O-、-O-C(=O)-、-O-C(=O)-O-、-CH=N-、-N=CH-、-N=N-、-C(=O)-NR16 -、-NR16 -C(=O)-、-OCH2 -、-OCF2 -、-CH2 O-、 -CF2 O-、-CH=CH-C(=O)-O-、-O-C(=O)-CH=CH-或單鍵; E11表示碳數1~12之烷二基,該烷二基中所含之氫原子可被取代為碳數1~5之烷氧基,該烷氧基中所含之氫原子可被取代為鹵素原子;又,構成該烷二基之-CH2 -可被取代為-O-或-CO-]P11-B11-E11-B12-A11-B13- (Y) [In the formula (Y), P11 represents a polymerizable group; A11 represents a 2-valent alicyclic hydrocarbon group or a 2-valent aromatic hydrocarbon group; the 2-valent alicyclic hydrocarbon group And the hydrogen atom contained in the divalent aromatic hydrocarbon group can be replaced by a halogen atom, an alkyl group with 1 to 6 carbons, an alkoxy group with 1 to 6 carbons, a cyano group or a nitro group. The hydrogen atoms contained in the alkyl group and the alkoxy group with a carbon number of 1 to 6 can be replaced by a fluorine atom; B11 represents -O-, -S-, -CO-O-, -O-CO-, -O- CO-O-, -CO-NR 16 -, -NR 16 -CO-, -CO-, -CS- or a single bond; R 16 represents a hydrogen atom or an alkyl group with 1 to 6 carbons; B12 and B13 are independent Indicates -C≡C-, -CH=CH-, -CH 2 -CH 2 -, -O-, -S-, -C(=O)-, -C(=O)-O-, -OC( =O)-, -OC(=O)-O-, -CH=N-, -N=CH-, -N=N-, -C(=O)-NR 16 -, -NR 16 -C( =O)-, -OCH 2 -, -OCF 2 -, -CH 2 O-, -CF 2 O-, -CH=CH-C(=O)-O-, -OC(=O)-CH= CH- or a single bond; E11 represents an alkanediyl group with 1 to 12 carbons, the hydrogen atom contained in the alkanediyl group can be replaced by an alkoxy group with 1 to 5 carbons, and the alkoxy group contained in the alkoxy group A hydrogen atom may be substituted by a halogen atom; and -CH 2 - constituting the alkanediyl group may be substituted by -O- or -CO-]
A11之芳香族烴基及脂環式烴基之碳數較佳為3~18之範圍,更佳為5~12之範圍,尤佳為5或6。作為A11,較佳為環己烷-1,4-二基、1,4-伸苯基。The carbon number of the aromatic hydrocarbon group and alicyclic hydrocarbon group of A11 is preferably in the range of 3-18, more preferably in the range of 5-12, especially preferably 5 or 6. A11 is preferably cyclohexane-1,4-diyl or 1,4-phenylene.
作為E11,較佳為直鏈狀之碳數1~12之烷二基。構成該烷二基之 -CH2 -可被取代為-O-。 具體而言,可列舉:亞甲基、伸乙基、丙烷-1,3-二基、丁烷-1,4-二基、戊烷-1,5-二基、己烷-1,6-二基、庚烷-1,7-二基、辛烷-1,8-二基、壬烷-1,9-二基、癸烷-1,10-二基、十一烷-1,11-二基及十二烷-1,12-二基等碳數1~12之直鏈狀烷二基;-CH2 -CH2 -O-CH2 -CH2 -、-CH2 -CH2 -O-CH2 -CH2 -O-CH2 -CH2 -及-CH2 -CH2 -O-CH2 -CH2 -O-CH2 -CH2 -O-CH2 -CH2 -等。 作為B11,較佳為-O-、-S-、-CO-O-、-O-CO-,其中更佳為-CO-O-。 作為B12及B13,較佳為分別獨立為-O-、-S-、-C(=O)-、-C(=O)-O-、-O-C(=O)-、-O-C(=O)-O-,其中,更佳為-O-或-O-C(=O)-O-。E11 is preferably a linear C 1-12 alkanediyl group. -CH 2 - constituting the alkanediyl group may be substituted with -O-. Specifically, methylene, ethylidene, propane-1,3-diyl, butane-1,4-diyl, pentane-1,5-diyl, hexane-1,6 -diyl, heptane-1,7-diyl, octane-1,8-diyl, nonane-1,9-diyl, decane-1,10-diyl, undecane-1, 11-diyl and dodecane-1,12-diyl and other linear alkanediyl groups with 1 to 12 carbon atoms; -CH 2 -CH 2 -O-CH 2 -CH 2 -, -CH 2 -CH 2 -O-CH 2 -CH 2 -O-CH 2 -CH 2 - and -CH 2 -CH 2 -O-CH 2 -CH 2 -O-CH 2 -CH 2 -O-CH 2 -CH 2 - wait. As B11, -O-, -S-, -CO-O-, -O-CO- are preferable, and -CO-O- is more preferable among them. As B12 and B13, it is preferred to be independently -O-, -S-, -C(=O)-, -C(=O)-O-, -OC(=O)-, -OC(=O )-O-, wherein, more preferably is -O- or -OC(=O)-O-.
作為P11所表示之聚合性基,就聚合反應性、尤其是光聚合反應性較高之方面而言,較佳為自由基聚合性基或陽離子聚合性基,就操作容易且液晶化合物之製造本身亦容易之方面而言,聚合性基較佳為下述式(P-11)~式(P-15)所表示之基。 [化6] [式(P-11)~(P-15)中, R17 ~R21 分別獨立表示碳數1~6之烷基或氫原子]The polymerizable group represented by P11 is preferably a radically polymerizable group or a cationically polymerizable group in terms of high polymerization reactivity, especially photopolymerization reactivity, in terms of ease of handling and production of liquid crystal compounds. In terms of ease, the polymerizable group is preferably a group represented by the following formula (P-11) to formula (P-15). [chemical 6] [In the formulas (P-11) to (P-15), R 17 to R 21 independently represent an alkyl group with 1 to 6 carbon atoms or a hydrogen atom]
作為式(P-11)~式(P-15)所表示之基之具體例,可列舉下述式(P-16)~式(P-20)所表示之基。 [化7] Specific examples of the groups represented by the formulas (P-11) to (P-15) include groups represented by the following formulas (P-16) to (P-20). [chemical 7]
P11較佳為式(P-14)~式(P-20)所表示之基,更佳為乙烯基、對茋基、環氧基或氧雜環丁基。 P11-B11-所表示之基進而較佳為丙烯醯氧基或甲基丙烯醯氧基。P11 is preferably a group represented by formula (P-14) to formula (P-20), more preferably vinyl group, p-stilbene group, epoxy group or oxetanyl group. The group represented by P11-B11- is further preferably an acryloxy group or a methacryloxy group.
作為聚合性液晶化合物(Y),可列舉式(I)、式(II)、式(III)、式(IV)、式(V)或式(VI)所表示之化合物。 P11-B11-E11-B12-A11-B13-A12-B14-A13-B15-A14-B16-E12-B17-P12 (I) P11-B11-E11-B12-A11-B13-A12-B14-A13-B15-A14-F11 (II) P11-B11-E11-B12-A11-B13-A12-B14-A13-B15-E12-B17-P12 (III) P11-B11-E11-B12-A11-B13-A12-B14-A13-F11 (IV) P11-B11-E11-B12-A11-B13-A12-B14-E12-B17-P12 (V) P11-B11-E11-B12-A11-B13-A12-F11 (VI) (式中, A12~A14分別獨立地與A11含義相同,B14~B16分別獨立地與B12含義相同,B17與B11含義相同,E12與E11含義相同; F11表示氫原子、碳數1~13之烷基、碳數1~13之烷氧基、氰基、硝基、三氟甲基、二甲胺基、羥基、羥甲基、甲醯基、磺基(-SO3 H)、羧基、碳數1~10之烷氧基羰基或鹵素原子,構成該烷基及烷氧基之-CH2 -可被取代為-O-)Examples of the polymerizable liquid crystal compound (Y) include compounds represented by formula (I), formula (II), formula (III), formula (IV), formula (V) or formula (VI). P11-B11-E11-B12-A11-B13-A12-B14-A13-B15-A14-B16-E12-B17-P12 (I) P11-B11-E11-B12-A11-B13-A12-B14-A13- B15-A14-F11 (II) P11-B11-E11-B12-A11-B13-A12-B14-A13-B15-E12-B17-P12 (III) P11-B11-E11-B12-A11-B13-A12- B14-A13-F11 (IV) P11-B11-E11-B12-A11-B13-A12-B14-E12-B17-P12 (V) P11-B11-E11-B12-A11-B13-A12-F11 (VI) (In the formula, A12~A14 have the same meaning as A11 independently, B14~B16 have the same meaning as B12 independently, B17 and B11 have the same meaning, E12 has the same meaning as E11; F11 represents a hydrogen atom, an alkane with 1 to 13 carbons group, alkoxy group with 1 to 13 carbons, cyano group, nitro group, trifluoromethyl group, dimethylamino group, hydroxyl group, hydroxymethyl group, formyl group, sulfo group (-SO 3 H), carboxyl group, carbon An alkoxycarbonyl group or a halogen atom with the number 1 to 10, the -CH 2 - constituting the alkyl and alkoxy groups may be substituted with -O-)
作為聚合性液晶化合物(Y)之具體例,可列舉:液晶便覽(液晶便覽編輯委員會編,丸善(股)2000年10月30日發行)之「3.8.6 網狀(完全交聯型)」、「6.5.1 液晶材料 b.聚合性向列型液晶材料」所記載之化合物中具有聚合性基之化合物;日本專利特開2010-31223號公報、日本專利特開2010-270108號公報、日本專利特開2011-6360號公報及日本專利特開2011-207765號公報所記載之聚合性液晶。Specific examples of the polymerizable liquid crystal compound (Y) include: "3.8.6 Network (Completely Crosslinked Type)" in Liquid Crystal Handbook (edited by the Liquid Crystal Handbook Editorial Committee, published by Maruzen Co., Ltd. on October 30, 2000) , "6.5.1 Liquid crystal material b. Polymerizable nematic liquid crystal material" is a compound with a polymerizable group; Japanese Patent Laid-Open No. 2010-31223, Japanese Patent Laid-Open No. 2010-270108, Polymerizable liquid crystals described in JP-A-2011-6360 and JP-A-2011-207765.
作為聚合性液晶化合物(Y)之具體例,可列舉:下述式(I-1)~式(I-4)、式(II-1)~式(II-4)、式(III-1)~式(III-26)、式(IV-1)~式(IV-26)、式(V-1)~式(V-2)及式(VI-1)~式(VI-6)所表示之化合物。再者,下述式中,k1及k2分別獨立表示2~12之整數。該等聚合性液晶化合物(Y)就其合成之容易性、或獲取之容易性之方面而言較佳。Specific examples of the polymerizable liquid crystal compound (Y) include the following formulas (I-1) to (I-4), formulas (II-1) to (II-4), and formulas (III-1 )~Formula (III-26), Formula (IV-1)~Formula (IV-26), Formula (V-1)~Formula (V-2) and Formula (VI-1)~Formula (VI-6) The indicated compound. In addition, in the following formula, k1 and k2 each independently represent the integer of 2-12. These polymerizable liquid crystal compounds (Y) are preferred in terms of ease of synthesis or ease of acquisition.
[化8] [chemical 8]
[化9] [chemical 9]
[化10] [chemical 10]
[化11] [chemical 11]
[化12] [chemical 12]
[化13] [chemical 13]
[化14] [chemical 14]
[化15] [chemical 15]
[化16] [chemical 16]
藉由使用顯示層列液晶性之聚合性液晶化合物,可形成配向秩序度較高之垂直配向液晶硬化膜。本發明中,於使用顯示層列液晶性之聚合性液晶化合物作為形成垂直配向液晶硬化膜之聚合性液晶化合物之情形時,就可實現更高之配向秩序度之觀點而言,該聚合性液晶化合物更佳為高次層列相(高次層列液晶狀態)。此處,所謂高次層列相,意指層列B相、層列D相、層列E相、層列F相、層列G相、層列H相、層列I相、層列J相、層列K相及層列L相,該等中,更佳為層列B相、層列F相及層列I相。液晶性可為熱致性液晶亦可為溶致性液晶,就能夠實現緻密之膜厚控制之方面而言,較佳為熱致性液晶。又,顯示層列液晶性之聚合性液晶化合物可為單體,亦可為聚合性基聚合而成之低聚物或聚合物。By using a polymerizable liquid crystal compound exhibiting smectic liquid crystallinity, a vertically aligned liquid crystal cured film with a high degree of alignment order can be formed. In the present invention, when a polymerizable liquid crystal compound exhibiting smectic liquid crystallinity is used as a polymerizable liquid crystal compound forming a vertical alignment liquid crystal cured film, from the viewpoint of realizing a higher degree of alignment order, the polymerizable liquid crystal The compound is more preferably a higher smectic phase (higher smectic liquid crystal state). Here, the so-called high-order smectic phase means smectic B phase, smectic D phase, smectic E phase, smectic F phase, smectic G phase, smectic H phase, smectic I phase, smectic J phase phase, smectic K phase, and smectic L phase, and among these, smectic B phase, smectic F phase, and smectic I phase are more preferable. Liquid crystallinity may be a thermotropic liquid crystal or a lyotropic liquid crystal, and a thermotropic liquid crystal is preferable from the point which can realize dense film thickness control. In addition, the polymerizable liquid crystal compound exhibiting smectic liquid crystallinity may be a monomer, or an oligomer or polymer obtained by polymerizing a polymerizable group.
顯示層列液晶性之聚合性液晶化合物係具有至少一個聚合性基之液晶化合物,就提高垂直配向液晶硬化膜之耐熱性之觀點而言,較佳為具有2個以上之聚合性基之液晶化合物。作為聚合性基,例如可列舉(甲基)丙烯醯氧基、乙烯基、乙烯氧基、1-氯乙烯基、異丙烯基、4-乙烯基苯基、環氧乙烷基、氧雜環丁基等,其中,就容易製造、容易提高垂直配向液晶硬化膜之耐熱性、容易調整並提高垂直配向液晶硬化膜與水平配向液晶硬化膜之密接性之方面而言,較佳為包含(甲基)丙烯醯氧基。The polymerizable liquid crystal compound exhibiting smectic liquid crystallinity is a liquid crystal compound having at least one polymerizable group, and is preferably a liquid crystal compound having two or more polymerizable groups from the viewpoint of improving the heat resistance of a vertical alignment liquid crystal cured film . Examples of polymerizable groups include (meth)acryloxy, vinyl, vinyloxy, 1-chlorovinyl, isopropenyl, 4-vinylphenyl, oxiranyl, and oxygen heterocycles. Butyl, etc., among them, it is preferable to include (a base) acryloyloxy group.
作為顯示層列液晶性之聚合性液晶化合物,例如可列舉下述式(Z)所表示之化合物(以下,有時稱為「聚合性液晶化合物(Z)」)。 U1z -V1z -W1z -(X1z -Y1z -)nz -X2z -W2z -V2z -U2z (Z) [式(Z)中,X1z 及X2z 相互獨立表示2價芳香族基或2價脂環式烴基,此處,該2價芳香族基或2價脂環式烴基中所含之氫原子可被取代為鹵素原子、碳數1~4之烷基、碳數1~4之氟烷基、碳數1~4之烷氧基、氰基或硝基,構成該2價芳香族基或2價脂環式烴基之碳原子可被取代為氧原子或硫原子或氮原子;但,X1z 及X2z 中之至少一個為可具有取代基之1,4-伸苯基或可具有取代基之環己烷-1,4-二基; Y1z 為單鍵或二價連結基; nz為1~3,於nz為2以上之情形時,複數個X1z 可相互相同亦可不同;X2z 可與複數個X1z 中之任一者或全部相同,亦可不同;又,於nz為2以上之情形時,複數個Y1z 可相互相同亦可不同;就液晶性之觀點而言,nz較佳為2以上; U1z 表示氫原子或(甲基)丙烯醯氧基; U2z 表示聚合性基; W1z 及W2z 相互獨立為單鍵或二價連結基; V1z 及V2z 相互獨立表示可具有取代基之碳數1~20之烷二基,構成該烷二基之-CH2 -可被取代為-O-、-CO-、-S-或NH-]Examples of the polymerizable liquid crystal compound exhibiting smectic liquid crystallinity include compounds represented by the following formula (Z) (hereinafter, sometimes referred to as "polymerizable liquid crystal compound (Z)"). U 1z -V 1z -W 1z -(X 1z -Y 1z -) nz -X 2z -W 2z -V 2z -U 2z (Z) [In formula (Z), X 1z and X 2z independently represent divalent An aromatic group or a divalent alicyclic hydrocarbon group, where the hydrogen atoms contained in the divalent aromatic group or divalent alicyclic hydrocarbon group may be substituted by a halogen atom, an alkyl group having 1 to 4 carbon atoms, a carbon A fluoroalkyl group with a number of 1 to 4, an alkoxy group with a carbon number of 1 to 4, a cyano group or a nitro group, the carbon atoms constituting the divalent aromatic group or divalent alicyclic hydrocarbon group may be replaced by oxygen atoms or sulfur Atom or nitrogen atom; However, at least one of X 1z and X 2z is a 1,4-phenylene group that may have a substituent or a cyclohexane-1,4-diyl group that may have a substituent; Y 1z is a single A bond or a divalent linking group; nz is 1 to 3, and when nz is 2 or more, the plural X 1z may be the same or different from each other; X 2z may be the same as any one or all of the plural X 1z , It can also be different; and, when nz is 2 or more, the plurality of Y 1z can be the same or different from each other; in terms of liquid crystallinity, nz is preferably 2 or more; U 1z represents a hydrogen atom or (methyl ) acryloxy; U 2z represents a polymerizable group; W 1z and W 2z are independently a single bond or a divalent linking group; V 1z and V 2z independently represent an alkane with a carbon number of 1 to 20 that may have a substituent The -CH 2 - constituting the alkanediyl group can be substituted by -O-, -CO-, -S- or NH-]
於聚合性液晶化合物(Z)中,X1z 及X2z 較佳為相互獨立為可具有取代基之1,4-伸苯基、或可具有取代基之環己烷-1,4-二基,X1z 及X2z 中之至少一者為可具有取代基之1,4-伸苯基、或可具有取代基之環己烷-1,4-二基,較佳為反式-環己烷-1,4-二基。作為可具有取代基之1,4-伸苯基、或可具有取代基之環己烷-1,4-二基任意地具有之取代基,可列舉:甲基、乙基及丁基等碳數1~4之烷基、氰基及氯原子、氟原子等鹵素原子。較佳為未經取代。In the polymerizable liquid crystal compound (Z), X 1z and X 2z are preferably independently substituted 1,4-phenylene or substituted cyclohexane-1,4-diyl , at least one of X 1z and X 2z is a 1,4-phenylene group that may have a substituent, or a cyclohexane-1,4-diyl group that may have a substituent, preferably trans-cyclohexane Alkane-1,4-diyl. Examples of substituents that may be optionally substituted with 1,4-phenylene or optionally substituted cyclohexane-1,4-diyl include carbon such as methyl, ethyl, and butyl. Alkyl groups of 1 to 4, cyano groups, chlorine atoms, fluorine atoms and other halogen atoms. Preferably it is unsubstituted.
又,聚合性液晶化合物(Z)於式(Z)中,式(Z1): -(X1z -Y1z -)nz -X2z - (Z1) [式中,X1z 、Y1z 、X2z 及nz分別表示與上述相同之含義] 所表示之部分[以下稱為部分結構(Z1)]為非對稱結構就容易表現層列液晶性之方面而言較佳。 作為部分結構(Z1)為非對稱結構之聚合性液晶化合物(Z),例如可列舉nz為1且1個X1z 與X2z 為互不相同之結構的聚合性液晶化合物(Z)。又,亦可列舉:nz為2且2個Y1z 為相互相同之結構之化合物,且2個X1z 為相互相同之結構,1個X2z 為與該等2個X1z 不同之結構的聚合性液晶化合物(Z);2個X1z 中之鍵結於W1z 之X1z 為與另一X1z 及X2z 不同之結構,且另一X1z 與X2z 為相互相同之結構的聚合性液晶化合物(Z)。進而,可列舉:nz為3,3個Y1z 為相互相同之結構的化合物,且3個X1z 及1個X2z 中之任一個為與其他3個均不同之結構的聚合性液晶化合物(Z)。Also, the polymerizable liquid crystal compound (Z) is in formula (Z), formula (Z1): -(X 1z -Y 1z -) nz -X 2z - (Z1) [wherein, X 1z , Y 1z , X 2z and nz each represent the same meaning as above] [hereinafter referred to as a partial structure (Z1)] is preferably an asymmetric structure in terms of easily expressing smectic liquid crystallinity. The polymerizable liquid crystal compound (Z) whose partial structure (Z1) is an asymmetric structure includes, for example, a polymerizable liquid crystal compound (Z) in which nz is 1 and one X 1z and X 2z are mutually different structures. Also, a compound in which nz is 2 and two Y 1z have the same structure as each other, and two X 1z have the same structure as each other, and one X 2z has a structure different from the two X 1z is also exemplified. Liquid crystal compound (Z); among the two X 1z , the X 1z bonded to the W 1z has a different structure from the other X 1z and X 2z , and the other X 1z and X 2z have the same structure as each other. Liquid crystal compound (Z). Furthermore, it can be enumerated: nz is 3, a compound in which three Y 1z have the same structure as each other, and any one of 3 X 1z and 1 X 2z is a polymerizable liquid crystal compound having a structure different from the other three ( Z).
Y1z 較佳為-CH2 CH2 -、-CH2 O-、-CH2 CH2 O-、-COO-、-OCOO-、單鍵、-N=N-、-CRaz =CRbz -、-C≡C-、-CRaz =N-或-CO-NRaz -。Raz 及Rbz 相互獨立表示氫原子或碳數1~4之烷基。Y1z 更佳為-CH2 CH2 -、-COO-或單鍵,於存在複數個Y1z 之情形時,與X2z 鍵結之Y1z 更佳為-CH2 CH2 -或CH2 O-。於X1z 及X2z 均為相同結構之情形時,較佳為存在鍵結方式互不相同之2個以上之Y1z 。於存在鍵結方式互不相同之複數個Y1z 之情形時,成為非對稱結構,因此有容易表現層列液晶性之傾向。Y 1z is preferably -CH 2 CH 2 -, -CH 2 O-, -CH 2 CH 2 O-, -COO-, -OCOO-, single bond, -N=N-, -CR az =CR bz - , -C≡C-, -CR az =N- or -CO-NR az -. R az and R bz independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. Y 1z is more preferably -CH 2 CH 2 -, -COO- or a single bond, and when there are multiple Y 1z , the Y 1z bonded to X 2z is more preferably -CH 2 CH 2 - or CH 2 O -. When both X 1z and X 2z have the same structure, it is preferable that two or more Y 1z having different bonding modes exist. When there are a plurality of Y 1z having different bonding methods, it becomes an asymmetric structure, and therefore tends to easily exhibit smectic liquid crystallinity.
U2z 為上述聚合性基。U1z 為氫原子或聚合性基。就容易製造、容易提高垂直配向液晶硬化膜之耐熱性、容易調整並提高垂直配向液晶硬化膜與水平配向液晶硬化膜之密接性之方面而言,聚合性基較佳為(甲基)丙烯醯氧基。聚合性基可為聚合之狀態,亦可為未聚合之狀態,較佳為未聚合之狀態。U 2z is the aforementioned polymerizable group. U 1z is a hydrogen atom or a polymerizable group. In terms of ease of manufacture, easy improvement of heat resistance of the vertical alignment cured liquid crystal film, easy adjustment and improvement of adhesion between the vertical alignment cured liquid crystal film and the horizontal alignment cured liquid crystal film, the polymerizable group is preferably (meth)acrylamide Oxygen. The polymerizable group may be in a polymerized or unpolymerized state, preferably an unpolymerized state.
作為V1z 及V2z 所表示之烷二基,可列舉:亞甲基、伸乙基、丙烷 -1,3-二基、丁烷-1,3-二基、丁烷-1,4-二基、戊烷-1,5-二基、己烷-1,6-二基、庚烷-1,7-二基、辛烷-1,8-二基、癸烷-1,10-二基、十四烷-1,14-二基、及二十烷-1,20-二基等。V1z 及V2z 較佳為碳數2~12之烷二基,更佳為碳數6~12之烷二基。As the alkanediyl group represented by V 1z and V 2z , there may be mentioned: methylene, ethylidene, propane-1,3-diyl, butane-1,3-diyl, butane-1,4- Diyl, pentane-1,5-diyl, hexane-1,6-diyl, heptane-1,7-diyl, octane-1,8-diyl, decane-1,10-diyl Diyl, tetradecane-1,14-diyl, and eicosane-1,20-diyl, etc. V 1z and V 2z are preferably an alkanediyl group having 2 to 12 carbons, more preferably an alkanediyl group having 6 to 12 carbons.
作為該烷二基任意地具有之取代基,可列舉氰基及鹵素原子等,該烷二基較佳為未經取代,更佳為未經取代之直鏈狀烷二基。Examples of the substituent that the alkanediyl group optionally has include a cyano group and a halogen atom, and the alkanediyl group is preferably unsubstituted, more preferably an unsubstituted straight-chain alkanediyl group.
W1z 及W2z 較佳為相互獨立為單鍵、-O-、-S-、-COO-或OCOO-,更佳為單鍵或-O-。W 1z and W 2z are preferably a single bond, -O-, -S-, -COO- or OCOO- independently of each other, more preferably a single bond or -O-.
聚合性液晶化合物(Z)較佳為於分子結構中具有非對稱性之分子結構,具體而言,更佳為具有以下(A-a)~(A-i)之部分結構之聚合性液晶化合物。就容易顯示高次層列液晶性之觀點而言,更佳為具有(A-a)、(A-b)或(A-c)之部分結構。再者,下述(A-a)~(A-i)中,﹡表示鍵結鍵(單鍵)。The polymerizable liquid crystal compound (Z) is preferably a molecular structure having an asymmetric molecular structure, specifically, a polymerizable liquid crystal compound having the following partial structures (A-a) to (A-i). It is more preferable to have a partial structure of (A-a), (A-b) or (A-c) from the viewpoint of easily exhibiting high-order smectic liquid crystallinity. In addition, in following (A-a)-(A-i), * represents a bond (single bond).
[化17] [chemical 17]
作為聚合性液晶化合物(Z),具體而言,例如可列舉式(A-1)~式(A-25)所表示之化合物。於聚合性液晶化合物(Z)具有環己烷-1,4-二基之情形時,該環己烷-1,4-二基較佳為反式體。As a polymeric liquid crystal compound (Z), specifically, the compound represented by a formula (A-1) - a formula (A-25) is mentioned, for example. When the polymerizable liquid crystal compound (Z) has a cyclohexane-1,4-diyl group, the cyclohexane-1,4-diyl group is preferably a trans form.
[化18] [chemical 18]
[化19] [chemical 19]
[化20] [chemical 20]
[化21] [chem 21]
[化22] [chem 22]
該等中,較佳為選自由式(A-2)、式(A-3)、式(A-4)、式(A-5)、式(A-6)、式(A-7)、式(A-8)、式(A-13)、式(A-14)、式(A-15)、式(A-16)及式(A-17)所表示之化合物所組成之群中之至少1種。作為聚合性液晶化合物(Z),可單獨使用1種,亦可組合2種以上使用。Among them, preferably selected from formula (A-2), formula (A-3), formula (A-4), formula (A-5), formula (A-6), formula (A-7) , formula (A-8), formula (A-13), formula (A-14), formula (A-15), formula (A-16) and formula (A-17) represented by the group of compounds At least 1 of them. As the polymerizable liquid crystal compound (Z), one type may be used alone, or two or more types may be used in combination.
聚合性液晶化合物(Z)例如可藉由Lub等Recl.Trav.Chim.Pays-Bas, 115, 321-328(1996)、或日本專利第4719156號等所記載之公知方法進行製造。The polymerizable liquid crystal compound (Z) can be produced, for example, by a known method described in Lub et al. Recl. Trav. Chim. Pays-Bas, 115, 321-328 (1996), or Japanese Patent No. 4719156.
本發明中,垂直配向液晶硬化膜較佳為於波長300~400 nm之間具有至少1個極大吸收,形成垂直配向液晶硬化膜之聚合性液晶化合物較佳為於波長300~400 nm之間具有極大吸收波長之聚合性液晶化合物。於聚合性液晶組合物中含有光聚合起始劑之情形時,有於長期保管時進行聚合性液晶化合物之聚合反應及凝膠化之虞。但是,若聚合性液晶化合物之極大吸收波長為300~400 nm,則即便於保管中暴露於紫外光,亦可有效地抑制反應活性種自光聚合起始劑之產生及由該反應活性種所致之聚合性液晶化合物之聚合反應及凝膠化之進行。因此,於聚合性液晶組合物之長期穩定性之方面變得有利,可提高所獲得之液晶硬化膜之配向性及膜厚之均一性。再者,聚合性液晶化合物之極大吸收波長可於溶劑中使用紫外可見分光光度計進行測定。該溶劑係可溶解聚合性液晶化合物之溶劑,例如可列舉氯仿等。In the present invention, the vertically aligned liquid crystal cured film preferably has at least one maximum absorption between 300-400 nm in wavelength, and the polymerizable liquid crystal compound forming the vertically aligned liquid crystal cured film preferably has at least one absorption maximum between 300-400 nm in wavelength. Polymeric liquid crystal compound with maximum absorption wavelength. When the photopolymerization initiator is contained in the polymerizable liquid crystal composition, there is a possibility that the polymerization reaction and gelation of the polymerizable liquid crystal compound may proceed during long-term storage. However, if the maximum absorption wavelength of the polymerizable liquid crystal compound is 300 to 400 nm, even if it is exposed to ultraviolet light during storage, it can effectively suppress the generation of reactive species from the photopolymerization initiator and the generation of reactive species by the reactive species. The polymerization reaction and gelation of the polymerizable liquid crystal compound can be carried out. Therefore, it becomes advantageous at the point of long-term stability of a polymerizable liquid crystal composition, and the uniformity of the orientation of the obtained liquid crystal cured film, and film thickness can be improved. Furthermore, the maximum absorption wavelength of the polymerizable liquid crystal compound can be measured in a solvent using an ultraviolet-visible spectrophotometer. The solvent is a solvent that can dissolve the polymerizable liquid crystal compound, and examples thereof include chloroform and the like.
於利用黏接著劑層將垂直配向液晶硬化膜與水平配向液晶硬化膜貼合而成之積層體中,就積層體之薄型化或彎曲性之提高等觀點而言,認為與感壓式黏接著劑相比,能量射線硬化型黏接著劑有利。然而,於垂直配向液晶硬化膜由含有在波長300~400 nm之間具有極大吸收波長之聚合性液晶化合物的聚合性液晶組合物形成之情形時,於包含該垂直配向液晶硬化膜之積層體之形成中,由於垂直配向液晶硬化膜於上述波長區域顯示吸收,故而難以利用藉由上述波長區域之光(紫外光)而硬化之紫外線硬化型接著劑將垂直配向液晶硬化膜與水平配向液晶硬化膜等其他層以較高之密接性積層。本發明由於可不經由黏接著劑層而於水平配向液晶硬化膜上連續地形成垂直配向液晶硬化膜,故而於積層體之薄型化方面有利,不僅如此,由於可不產生與密接性相關之上述問題地將多數情況下於300~400 nm之波長區域具有極大吸收的顯示所謂逆波長分散性之聚合性液晶化合物用於積層體之構成,故而於可獲得具有較高之光學特性之薄型積層體之方面亦有利。In the laminate formed by laminating the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film with an adhesive layer, it is considered that it is suitable for pressure-sensitive adhesion in terms of thinning the laminated body or improving the flexibility. Compared with other adhesives, energy ray hardening adhesives are advantageous. However, in the case where the vertically aligned liquid crystal cured film is formed of a polymerizable liquid crystal composition containing a polymerizable liquid crystal compound having a maximum absorption wavelength between 300 and 400 nm, in a laminate including the vertically aligned liquid crystal cured film During formation, since the vertically aligned liquid crystal cured film exhibits absorption in the above-mentioned wavelength range, it is difficult to use an ultraviolet curable adhesive that is cured by light (ultraviolet light) in the above-mentioned wavelength range to combine the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film. And other layers are laminated with higher adhesion. Since the present invention can continuously form a vertically aligned liquid crystal cured film on a horizontally aligned liquid crystal cured film without an adhesive layer, it is advantageous in reducing the thickness of the laminate. In addition, it can avoid the above-mentioned problems related to adhesion. In many cases, a polymeric liquid crystal compound that exhibits so-called inverse wavelength dispersion, which has a maximum absorption in the wavelength region of 300 to 400 nm, is used in the composition of the laminate, so it is possible to obtain a thin laminate with high optical characteristics. Also beneficial.
形成垂直配向液晶硬化膜之聚合性液晶組合物中之聚合性液晶化合物之含量相對於聚合性液晶組合物之固形物成分100質量份,例如為70~99.5質量份,較佳為80~99質量份,更佳為85~98質量份,進而較佳為90~95質量份。若聚合性液晶化合物之含量為上述範圍內,則就所獲得之液晶硬化膜之配向性之觀點而言有利。再者,本發明中,聚合性液晶組合物之固形物成分意指自聚合性液晶組合物去除有機溶劑等揮發性成分後之所有成分。The content of the polymerizable liquid crystal compound in the polymerizable liquid crystal composition forming a vertically aligned liquid crystal cured film is, for example, 70 to 99.5 parts by mass, preferably 80 to 99 parts by mass relative to 100 parts by mass of the solid content of the polymerizable liquid crystal composition parts, more preferably 85 to 98 parts by mass, still more preferably 90 to 95 parts by mass. It is favorable from the viewpoint of the orientation of the obtained liquid crystal cured film that content of a polymeric liquid crystal compound exists in the said range. In addition, in this invention, the solid content of a polymeric liquid crystal composition means all components after removing the volatile components, such as an organic solvent, from a polymeric liquid crystal composition.
用於形成垂直配向液晶硬化膜之聚合性液晶組合物除垂直配向促進劑及聚合性液晶化合物以外,亦可進而含有溶劑、聚合起始劑、調平劑、抗氧化劑、光增感劑等添加劑。該等成分可分別僅使用1種,亦可組合2種以上使用。The polymerizable liquid crystal composition used to form a vertically aligned liquid crystal cured film may further contain additives such as solvents, polymerization initiators, leveling agents, antioxidants, and photosensitizers in addition to vertical alignment promoters and polymerizable liquid crystal compounds . These components may use only 1 type, respectively, and may use it in combination of 2 or more types.
垂直配向液晶硬化膜形成用聚合性液晶組合物由於通常以溶解於溶劑之狀態塗佈於水平液晶硬化膜等之上,故而較佳為含有溶劑。作為溶劑,較佳為可溶解聚合性液晶化合物之溶劑,又,較佳為對聚合性液晶化合物之聚合反應為惰性之溶劑。作為溶劑,例如可列舉:水、甲醇、乙醇、乙二醇、異丙醇、丙二醇、乙二醇甲醚、乙二醇丁醚、1-甲氧基-2-丙醇、2-丁氧基乙醇及丙二醇單甲醚等醇溶劑;乙酸乙酯、乙酸丁酯、乙二醇甲醚乙酸酯、γ-丁內酯、丙二醇甲醚乙酸酯及乳酸乙酯等酯溶劑;丙酮、甲基乙基酮、環戊酮、環己酮、2-庚酮及甲基異丁基酮等酮溶劑;戊烷、己烷及庚烷等脂肪族烴溶劑;乙基環己烷等脂環式烴溶劑;甲苯及二甲苯等芳香族烴溶劑;乙腈等腈溶劑;四氫呋喃及二甲氧基乙烷等醚溶劑;氯仿及氯苯等含氯溶劑;二甲基乙醯胺、二甲基甲醯胺、N-甲基-2-吡咯啶酮(NMP)、1,3-二甲基-2-咪唑啶酮等醯胺系溶劑等。該等溶劑可單獨使用或組合兩種以上使用。該等中,較佳為醇溶劑、酯溶劑、酮溶劑、含氯溶劑、醯胺系溶劑及芳香族烴溶劑。Since the polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film is usually applied on a horizontal liquid crystal cured film or the like in a state dissolved in a solvent, it is preferable to contain a solvent. The solvent is preferably a solvent that can dissolve the polymerizable liquid crystal compound, and is preferably a solvent that is inert to the polymerization reaction of the polymerizable liquid crystal compound. Examples of solvents include water, methanol, ethanol, ethylene glycol, isopropanol, propylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, 1-methoxy-2-propanol, 2-butoxy Alcohol solvents such as ethyl alcohol and propylene glycol monomethyl ether; ester solvents such as ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, γ-butyrolactone, propylene glycol methyl ether acetate, and ethyl lactate; acetone, Ketone solvents such as methyl ethyl ketone, cyclopentanone, cyclohexanone, 2-heptanone and methyl isobutyl ketone; aliphatic hydrocarbon solvents such as pentane, hexane and heptane; fatty acids such as ethyl cyclohexane Cyclic hydrocarbon solvents; aromatic hydrocarbon solvents such as toluene and xylene; nitrile solvents such as acetonitrile; ether solvents such as tetrahydrofuran and dimethoxyethane; chlorinated solvents such as chloroform and chlorobenzene; dimethylacetamide, dimethyl Amide-based solvents such as methylformamide, N-methyl-2-pyrrolidone (NMP), and 1,3-dimethyl-2-imidazolidinone. These solvents can be used alone or in combination of two or more. Among these, alcohol solvents, ester solvents, ketone solvents, chlorine-containing solvents, amide-based solvents, and aromatic hydrocarbon solvents are preferable.
聚合性液晶組合物中之溶劑之含量相對於聚合性液晶組合物100質量份,較佳為50~98質量份,更佳為70~95重量份。因此,聚合性液晶組合物100質量份中之固形物成分較佳為2~50質量份。若固形物成分為50質量份以下,則聚合性液晶組合物之黏度變低,因此有膜之厚度變得大致均一,不易產生不均之傾向。上述固形物成分可考慮欲製造之液晶硬化膜之厚度而適當決定。The content of the solvent in the polymerizable liquid crystal composition is preferably from 50 to 98 parts by mass, more preferably from 70 to 95 parts by weight, based on 100 parts by mass of the polymerizable liquid crystal composition. Therefore, it is preferable that the solid content in 100 mass parts of polymerizable liquid crystal compositions is 2-50 mass parts. When the solid content is 50 parts by mass or less, the viscosity of the polymerizable liquid crystal composition becomes low, so the thickness of the film tends to be substantially uniform and unevenness is less likely to occur. The above-mentioned solid content can be appropriately determined in consideration of the thickness of the liquid crystal cured film to be produced.
聚合起始劑係可藉由熱或光之幫助而生成反應活性種,使聚合性液晶化合物等之聚合反應開始之化合物。作為反應活性種,可列舉自由基或陽離子或陰離子等活性種。其中,就容易進行反應控制之觀點而言,較佳為藉由光照射產生自由基之光聚合起始劑。The polymerization initiator is a compound that can generate a reactive species with the help of heat or light, and start the polymerization reaction of a polymerizable liquid crystal compound or the like. Examples of the reactive species include active species such as radicals and cations or anions. Among them, a photopolymerization initiator that generates radicals by light irradiation is preferable from the viewpoint of easy reaction control.
作為光聚合起始劑,例如可列舉:安息香化合物、二苯甲酮化合物、苯偶醯縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、肟化合物、三𠯤化合物、錪鹽及鋶鹽。具體而言,可列舉:Irgacure(註冊商標)907、Irgacure 184、Irgacure 651、Irgacure 819、Irgacure 250、Irgacure 369、Irgacure 379、Irgacure 127、Irgacure 2959、Irgacure 754、Irgacure 379EG(以上為BASF Japan股份有限公司製造)、SEIKUOL BZ、SEIKUOL Z、SEIKUOL BEE(以上為精工化學股份有限公司製造)、kayacure BP100(日本化藥股份有限公司製造)、kayacure UVI-6992(Dow公司製造)、Adeka Optomer SP-152、Adeka Optomer SP-170、Adeka Optomer N-1717、Adeka Optomer N-1919、Adeka arc Luz NCI-831、Adeka arc Luz NCI-930(以上為ADEKA股份有限公司製造)、TAZ-A、TAZ-PP(以上為Nihon SiberHegner公司製造)及TAZ-104(三和化學公司製造)。Examples of photopolymerization initiators include benzoin compounds, benzophenone compounds, benzoyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, oxime compounds, trioxane compounds, iodonium salts, and Salt. Specifically, Irgacure (registered trademark) 907, Irgacure 184, Irgacure 651, Irgacure 819, Irgacure 250, Irgacure 369, Irgacure 379, Irgacure 127, Irgacure 2959, Irgacure 754, Irgacure 379EG (above For BASF Japan Co., Ltd. Company), SEIKUOL BZ, SEIKUOL Z, SEIKUOL BEE (manufactured by Seiko Chemical Co., Ltd. above), kayacure BP100 (manufactured by Nippon Kayaku Co., Ltd.), kayacure UVI-6992 (manufactured by Dow Corporation), Adeka Optomer SP-152 , Adeka Optomer SP-170, Adeka Optomer N-1717, Adeka Optomer N-1919, Adeka arc Luz NCI-831, Adeka arc Luz NCI-930 (manufactured by ADEKA Co., Ltd.), TAZ-A, TAZ-PP ( The above are manufactured by Nihon Siber Hegner Co., Ltd.) and TAZ-104 (manufactured by Sanwa Chemical Co., Ltd.).
光聚合起始劑就能夠充分地利用自光源發出之能量而生產性優異而言,極大吸收波長較佳為300 nm~400 nm,更佳為300 nm~380 nm,其中較佳為α-苯乙酮系聚合起始劑、肟系光聚合起始劑。As far as the photopolymerization initiator can make full use of the energy emitted from the light source and is excellent in productivity, the maximum absorption wavelength is preferably 300 nm to 400 nm, more preferably 300 nm to 380 nm, and α-benzene is preferred. Acetone-based polymerization initiators, oxime-based photopolymerization initiators.
作為α-苯乙酮化合物,可列舉:2-甲基-2-𠰌啉基-1-(4-甲基硫基苯基)丙烷-1-酮、2-二甲基胺基-1-(4-𠰌啉基苯基)-2-苄基丁烷-1-酮及2-二甲基胺基-1-(4-𠰌啉基苯基)-2-(4-甲基苯基甲基)丁烷-1-酮等,更佳為2-甲基-2-𠰌啉基-1-(4-甲基硫基苯基)丙烷-1-酮及2-二甲基胺基-1-(4-𠰌啉基苯基)-2-苄基丁烷-1-酮。作為α-苯乙酮化合物之市售品,可列舉Irgacure 369、379EG、907(以上為BASF Japan(股)製造)及SEIKUOL BEE(精工化學公司製造)等。Examples of α-acetophenone compounds include: 2-methyl-2-metholinyl-1-(4-methylthiophenyl)propan-1-one, 2-dimethylamino-1- (4-𠰌linylphenyl)-2-benzylbutan-1-one and 2-dimethylamino-1-(4-𠰌linylphenyl)-2-(4-methylphenyl Methyl) butane-1-one, etc., more preferably 2-methyl-2-?olinyl-1-(4-methylthiophenyl)propane-1-one and 2-dimethylamino -1-(4-𠰌linylphenyl)-2-benzylbutan-1-one. Examples of commercially available α-acetophenone compounds include Irgacure 369, 379EG, and 907 (manufactured by BASF Japan Co., Ltd.), SEIKUOL BEE (manufactured by Seiko Chemical Co., Ltd.), and the like.
肟系光聚合起始劑藉由經光照射而生成苯基自由基或甲基自由基等自由基。藉由該自由基而適宜地進行聚合性液晶化合物之聚合,其中,就聚合反應之起始效率較高之方面而言,較佳為產生甲基自由基之肟系光聚合起始劑。又,就更有效率地進行聚合反應之觀點而言,較佳為能夠有效率地利用波長350 nm以上之紫外線之光聚合起始劑。作為能夠有效率地利用波長350 nm以上之紫外線之光聚合起始劑,較佳為包含肟結構之三𠯤化合物或咔唑化合物,就感度之觀點而言,更佳為包含肟酯結構之咔唑化合物。作為包含肟結構之咔唑化合物,可列舉:1,2-辛二酮、1-[4-(苯硫基)-2-(O-苯甲醯基肟)]、乙酮、1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-1-(O-乙醯基肟)等。作為肟酯系光聚合起始劑之市售品,可列舉:Irgacure OXE-01、Irgacure OXE-02、Irgacure OXE-03(以上為BASF Japan股份有限公司製造)、Adeka Optomer N-1919、Adeka arc Luz NCI-831(以上為ADEKA股份有限公司製造)等。The oxime-based photopolymerization initiator generates radicals such as phenyl radicals and methyl radicals when irradiated with light. The polymerization of the polymerizable liquid crystal compound proceeds suitably by the radical, and among them, an oxime-based photopolymerization initiator that generates a methyl radical is preferable in terms of high polymerization reaction initiation efficiency. Moreover, from a viewpoint of advancing a polymerization reaction more efficiently, it is preferable that it is a photoinitiator which can utilize the ultraviolet-ray of wavelength 350 nm or more efficiently. As a photopolymerization initiator capable of efficiently utilizing ultraviolet light having a wavelength of 350 nm or more, a trioximide compound or a carbazole compound containing an oxime structure is preferable, and a carbazole compound containing an oxime ester structure is more preferable from the viewpoint of sensitivity. azole compounds. Examples of carbazole compounds containing an oxime structure include: 1,2-octanedione, 1-[4-(phenylthio)-2-(O-benzoyl oxime)], ethyl ketone, 1-[ 9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-1-(O-acetyloxime) and the like. Examples of commercially available oxime ester-based photopolymerization initiators include: Irgacure OXE-01, Irgacure OXE-02, Irgacure OXE-03 (the above are manufactured by BASF Japan Co., Ltd.), Adeka Optomer N-1919, Adeka arc Luz NCI-831 (the above are manufactured by ADEKA Co., Ltd.), etc.
光聚合起始劑之含量相對於聚合性液晶化合物100質量份,通常為0.1~30質量份,較佳為1~20質量份,更佳為1~15質量份。若為上述範圍內,則聚合性基之反應充分地進行,且不易使聚合性液晶化合物之配向混亂。Content of a photoinitiator is 0.1-30 mass parts normally with respect to 100 mass parts of polymerizable liquid crystal compounds, Preferably it is 1-20 mass parts, More preferably, it is 1-15 mass parts. When it is in the said range, the reaction of a polymeric group will fully progress, and it will become difficult to disturb the alignment of a polymeric liquid crystal compound.
所謂調平劑,意指具有調整聚合性液晶組合物之流動性,使塗佈組合物所獲得之塗膜變得更平坦之功能的添加劑,例如可列舉聚矽氧系、聚丙烯酸酯系及全氟烷基系調平劑。作為調平劑,可使用市售品,具體而言,可列舉:DC3PA、SH7PA、DC11PA、SH28PA、SH29PA、SH30PA、ST80PA、ST86PA、SH8400、SH8700、FZ2123(以上均為東麗道康寧(股)製造);KP321、KP323、KP324、KP326、KP340、KP341、X22-161A、KF6001(以上均為信越化學工業股份有限公司製造);TSF400、TSF401、TSF410、TSF4300、TSF4440、TSF4445、TSF-4446、TSF4452、TSF4460(以上均為邁圖高新材料日本有限公司製造);Fluorinert(註冊商標)FC-72、Fluorinert FC-40、Fluorinert FC-43、Fluorinert FC-3283(以上均為Sumitomo 3M(股)製造);Megafac(註冊商標)R-08、Megafac R-30、Megafac R-90、Megafac F-410、Megafac F-411、Megafac F-443、Megafac F-445、Megafac F-470、Megafac F-477、Megafac F-479、Megafac F-482、Megafac F-483、Megafac F-556(以上均為DIC(股)製造);Eftop(商品名)EF301、Eftop EF303、Eftop EF351、Eftop EF352(以上均為Mitsubishi Materials Electronic Chemicals(股)製造);Surflon(註冊商標)S-381、Surflon S-382、Surflon S-383、Surflon S-393、Surflon SC-101、Surflon SC-105、KH-40、SA-100(以上均為AGC Seimi Chemical(股)製造);商品名E1830、商品名E5844(Daikin Fine Chemical研究所(股)製造);BM-1000、BM-1100、BYK-352、BYK-353及BYK-361N(均為商品名:BM Chemie公司製造)等。調平劑可單獨使用或組合2種以上使用。The so-called leveling agent refers to an additive that has the function of adjusting the fluidity of the polymerizable liquid crystal composition and making the coating film obtained by coating the composition flatter. For example, silicone-based, polyacrylate-based and Perfluoroalkyl leveling agent. As the leveling agent, commercially available products can be used, specifically, DC3PA, SH7PA, DC11PA, SH28PA, SH29PA, SH30PA, ST80PA, ST86PA, SH8400, SH8700, FZ2123 (the above are manufactured by Toray Dow Corning Co., Ltd.) ); KP321, KP323, KP324, KP326, KP340, KP341, X22-161A, KF6001 (the above are manufactured by Shin-Etsu Chemical Co., Ltd.); TSF4460 (the above are all manufactured by Momentive High-tech Materials Japan Co., Ltd.); Fluorinert (registered trademark) FC-72, Fluorinert FC-40, Fluorinert FC-43, Fluorinert FC-3283 (all above are manufactured by Sumitomo 3M (stock)); Megafac (registered trademark) R-08, Megafac R-30, Megafac R-90, Megafac F-410, Megafac F-411, Megafac F-443, Megafac F-445, Megafac F-470, Megafac F-477, Megafac F-479, Megafac F-482, Megafac F-483, Megafac F-556 (the above are all manufactured by DIC Co., Ltd.); Eftop (trade name) EF301, Eftop EF303, Eftop EF351, Eftop EF352 (all of the above are Mitsubishi Materials Electronic Chemicals Co., Ltd.); Surflon (registered trademark) S-381, Surflon S-382, Surflon S-383, Surflon S-393, Surflon SC-101, Surflon SC-105, KH-40, SA-100 ( All of the above are manufactured by AGC Seimi Chemical Co., Ltd.); trade name E1830, trade name E5844 (manufactured by Daikin Fine Chemical Research Institute Co., Ltd.); BM-1000, BM-1100, BYK-352, BYK-353 and BYK-361N (both trade names: manufactured by BM Chemie Co., Ltd.) and the like. A leveling agent can be used individually or in combination of 2 or more types.
調平劑之含量相對於聚合性液晶化合物100質量份,較佳為0.01~5質量份,進而較佳為0.05~3質量份。若調平劑之含量為上述範圍內,則容易使聚合性液晶化合物配向,且有所獲得之液晶硬化膜變得更平滑之傾向,故而較佳。The content of the leveling agent is preferably from 0.01 to 5 parts by mass, more preferably from 0.05 to 3 parts by mass, relative to 100 parts by mass of the polymerizable liquid crystal compound. When the content of the leveling agent is within the above range, the polymerizable liquid crystal compound is easily aligned, and the obtained liquid crystal cured film tends to become smoother, which is preferable.
藉由調配抗氧化劑,可控制聚合性液晶化合物之聚合反應。作為抗氧化劑,可為選自酚系抗氧化劑、胺系抗氧化劑、醌系抗氧化劑、亞硝基系抗氧化劑中之一次抗氧化劑,亦可為選自磷系抗氧化劑及硫系抗氧化劑中之二次抗氧化劑。為了於不使聚合性液晶化合物之配向混亂之情況下使聚合性液晶化合物聚合,抗氧化劑之含量相對於聚合性液晶化合物100質量份,通常為0.01~10質量份,較佳為0.1~5質量份,進而較佳為0.1~3質量份。抗氧化劑可單獨使用或組合2種以上使用。By formulating antioxidants, the polymerization reaction of polymerizable liquid crystal compounds can be controlled. As an antioxidant, it can be a primary antioxidant selected from phenolic antioxidants, amine antioxidants, quinone antioxidants, and nitroso antioxidants, or it can be selected from phosphorus antioxidants and sulfur antioxidants. The second antioxidant. In order to polymerize the polymerizable liquid crystal compound without disturbing the alignment of the polymerizable liquid crystal compound, the content of the antioxidant is usually 0.01 to 10 parts by mass, preferably 0.1 to 5 parts by mass, relative to 100 parts by mass of the polymerizable liquid crystal compound parts, more preferably 0.1 to 3 parts by mass. Antioxidants can be used individually or in combination of 2 or more types.
又,藉由使用光增感劑,可使光聚合起始劑高感度化。作為光增感劑,例如可列舉:𠮿酮、9-氧硫𠮿等𠮿酮類;蒽及烷基醚等具有取代基之蒽類;啡噻𠯤;紅螢烯。光增感劑可單獨使用或組合2種以上使用。光增感劑之含量相對於聚合性液晶化合物100質量份,通常為0.01~10質量份,較佳為0.05~5質量份,進而較佳為0.1~3質量份。Moreover, by using a photosensitizer, a photoinitiator can be made highly sensitive. Examples of photosensitizers include: ketone, 9-oxosulfur Such as ketones; anthracenes with substituents such as anthracene and alkyl ethers; A photosensitizer can be used individually or in combination of 2 or more types. Content of a photosensitizer is 0.01-10 mass parts normally with respect to 100 mass parts of polymeric liquid crystal compounds, Preferably it is 0.05-5 mass parts, More preferably, it is 0.1-3 mass parts.
垂直配向液晶硬化膜形成用聚合性液晶組合物可藉由將垂直配向促進劑及聚合性液晶化合物與溶劑或光聚合起始劑等垂直配向促進劑及聚合性液晶化合物以外之成分於特定溫度下進行攪拌等而獲得。The polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film can be prepared by mixing a vertical alignment accelerator and a polymerizable liquid crystal compound with components other than the vertical alignment accelerator and a polymerizable liquid crystal compound such as a solvent or a photopolymerization initiator at a specific temperature. obtained by stirring or the like.
本發明中,垂直配向液晶硬化膜較佳為滿足下述式(2)。 RthC(450)/RthC(550)≦1 (2) [式(2)中,RthC(450)表示波長450 nm下之垂直配向液晶硬化膜之膜厚方向之相位差值;RthC(550)表示波長550 nm下之垂直配向液晶硬化膜之膜厚方向之相位差值] 藉由滿足上述式(2),可於包含該垂直配向液晶硬化膜之積層體中於短波長側抑制橢圓率之降低,可提高黑顯示時之斜向反射色相。垂直配向液晶硬化膜之RthC(450)/RthC(550)之值更佳為0.95以下,進而較佳為0.92以下,尤佳為0.9以下,且較佳為0.7以上,更佳為0.75以上,進而較佳為0.8以上。In the present invention, the vertical alignment liquid crystal cured film preferably satisfies the following formula (2). RthC(450)/RthC(550)≦1 (2) [In formula (2), RthC(450) represents the retardation value in the film thickness direction of the vertically aligned liquid crystal cured film at a wavelength of 450 nm; RthC(550) represents the film thickness direction of the vertically aligned liquid crystal cured film at a wavelength of 550 nm phase difference] By satisfying the above-mentioned formula (2), it is possible to suppress the decrease in ellipticity on the short-wavelength side in the laminate including the vertically aligned liquid crystal cured film, and to improve the oblique reflection hue at the time of black display. The value of RthC(450)/RthC(550) of the vertical alignment liquid crystal cured film is more preferably 0.95 or less, further preferably 0.92 or less, especially preferably 0.9 or less, and preferably 0.7 or more, more preferably 0.75 or more, and further Preferably it is 0.8 or more.
垂直配向液晶硬化膜之膜厚方向之相位差值RthC(λ)可藉由垂直配向液晶硬化膜之厚度dC進行調整。面內相位差值係由下述式: RthC(λ)=((nxC(λ)+nyC(λ))/2-nzC(λ))×dC (此處,式中nxC(λ)表示波長λ nm下之垂直配向液晶硬化膜之面內主折射率,nyC(λ)表示波長λ nm下之相對於nxC(λ)於面內正交之方向之折射率,nzC(λ)表示波長λ nm下之垂直配向液晶硬化膜之厚度方向之折射率,於nxC(λ)=nyC(λ)之情形時,nxC(λ)可設為於膜面內任意方向之折射率,dC表示垂直配向液晶硬化膜之膜厚) 決定,因此為了獲得所需之膜厚方向之相位差值RthC(λ),只要調整三維折射率與膜厚dC即可。再者,三維折射率依存於上述聚合性液晶化合物之分子結構以及配向狀態。The retardation value RthC(λ) of the vertically aligned liquid crystal cured film in the film thickness direction can be adjusted by the thickness dC of the vertically aligned liquid crystal cured film. The in-plane phase difference is given by the following formula: RthC(λ)=((nxC(λ)+nyC(λ))/2-nzC(λ))×dC (Here, nxC(λ) in the formula represents the in-plane principal refractive index of the vertically aligned liquid crystal cured film at a wavelength of λ nm, and nyC(λ) represents the in-plane orthogonal to nxC(λ) at a wavelength of λ nm The refractive index in the direction, nzC(λ) represents the refractive index in the thickness direction of the vertically aligned liquid crystal cured film at a wavelength of λ nm. In the case of nxC(λ)=nyC(λ), nxC(λ) can be set as the film Refractive index in any direction in the plane, dC represents the film thickness of vertically aligned liquid crystal cured film) Therefore, in order to obtain the desired retardation value RthC(λ) in the film thickness direction, it is only necessary to adjust the three-dimensional refractive index and the film thickness dC. Furthermore, the three-dimensional refractive index depends on the molecular structure and alignment state of the polymerizable liquid crystal compound.
又,本發明中,垂直配向液晶硬化膜較佳為朝液晶硬化膜之垂直方向以較高之秩序度配向。於垂直配向液晶硬化膜中,藉由使聚合性液晶化合物以較高之秩序度配向,於將包含該垂直配向液晶硬化膜之積層體組入至有機EL顯示裝置之情形時,有黑顯示時之斜向反射色相變化之抑制效果優異之傾向。作為表示垂直配向液晶硬化膜中之聚合性液晶化合物之較高之配向狀態,且表示黑顯示時之斜向光學補償效果之程度之一指標,垂直配向液晶硬化膜較佳為滿足下述式(5)。 -120 nm≦RthC(550)≦-30 nm (5) 式(5)中,RthC(550)之含義與上述相同。就進一步提高黑顯示時之斜向反射色相之觀點而言,垂直配向液晶硬化膜之膜厚方向之相位差值RthC(550)更佳為-100 nm以上,進而較佳為-90 nm以上,尤佳為-80 nm以上,又,更佳為-40 nm以下,進而較佳為-50 nm以下。Also, in the present invention, the vertically aligned cured liquid crystal film is preferably aligned with a high degree of order in the vertical direction of the cured liquid crystal film. In the vertically aligned liquid crystal cured film, by aligning the polymerizable liquid crystal compound with a high degree of order, when a laminate including the vertically aligned liquid crystal cured film is incorporated into an organic EL display device, black display occurs It tends to be excellent in the suppression effect of oblique reflection hue change. As an index indicating the higher alignment state of the polymerizable liquid crystal compound in the vertically aligned liquid crystal cured film and indicating the degree of oblique optical compensation effect during black display, the vertically aligned liquid crystal cured film preferably satisfies the following formula ( 5). -120nm≦RthC(550)≦-30nm (5) In formula (5), RthC (550) has the same meaning as above. From the perspective of further improving the oblique reflection hue during black display, the retardation value RthC(550) in the film thickness direction of the vertically aligned liquid crystal cured film is more preferably -100 nm or more, and more preferably -90 nm or more, More preferably, it is not less than -80 nm, more preferably not more than -40 nm, further preferably not more than -50 nm.
[水平配向液晶硬化膜] 構成本發明之積層體之水平配向液晶硬化膜係聚合性液晶化合物於相對於該液晶硬化膜平面朝水平方向配向之狀態下硬化而成的聚合性液晶組合物之硬化物,較佳為具有至少1個自由基聚合性基之聚合性液晶化合物於相對於該液晶硬化膜之面內方向水平地配向之狀態下硬化而成的液晶硬化膜。本發明中,形成水平配向液晶硬化膜之聚合性液晶組合物中所含之聚合性液晶化合物意指具有聚合性基之液晶化合物,尤佳為具有至少1個自由基聚合性基之液晶化合物。於水平配向液晶硬化膜鄰接於垂直配向液晶硬化膜而存在之情形時,若垂直配向液晶硬化膜與水平配向液晶硬化膜均為具有至少1個自由基聚合性基之聚合性液晶化合物之硬化物,則容易提高連續形成之水平配向液晶硬化膜與垂直配向液晶硬化膜之密接性。尤其就有水平配向液晶硬化膜與垂直配向液晶硬化之密接性進一步提高之傾向而言,較佳為構成水平配向液晶硬化膜之聚合性液晶化合物與構成垂直配向液晶硬化膜之聚合性液晶化合物具有近似或相同之聚合性基,更佳為水平配向液晶硬化膜與垂直配向液晶硬化膜均由含有具有(甲基)丙烯醯基之聚合性液晶化合物的聚合性液晶組合物構成。[Horizontal Alignment Liquid Crystal Curing Film] The cured product of the polymerizable liquid crystal composition formed by curing the horizontally aligned liquid crystal cured film-based polymeric liquid crystal compound that constitutes the laminate of the present invention in a state aligned horizontally with respect to the plane of the liquid crystal cured film preferably has at least A liquid crystal cured film formed by curing a polymerizable liquid crystal compound of one radical polymerizable group in a state aligned horizontally with respect to the in-plane direction of the liquid crystal cured film. In the present invention, the polymerizable liquid crystal compound contained in the polymerizable liquid crystal composition for forming a horizontal alignment liquid crystal cured film means a liquid crystal compound having a polymerizable group, especially a liquid crystal compound having at least one radically polymerizable group. In the case where the horizontal alignment liquid crystal cured film is adjacent to the vertical alignment liquid crystal cured film, if both the vertical alignment liquid crystal cured film and the horizontal alignment liquid crystal cured film are cured products of polymerizable liquid crystal compounds having at least one free radical polymerizable group , it is easy to improve the adhesion between the continuously formed horizontal alignment liquid crystal cured film and the vertical alignment liquid crystal cured film. In particular, there is a tendency for the adhesiveness between the horizontally aligned liquid crystal cured film and the vertically aligned liquid crystal cured film to be further improved, and it is preferable that the polymerizable liquid crystal compound constituting the horizontally aligned liquid crystal cured film and the polymerizable liquid crystal compound constituting the vertically aligned liquid crystal cured film have the same Similar or identical polymerizable groups, more preferably both the horizontal alignment liquid crystal cured film and the vertical alignment liquid crystal cured film are composed of a polymerizable liquid crystal composition containing a polymerizable liquid crystal compound having a (meth)acryl group.
構成水平配向液晶硬化膜之聚合性液晶化合物並無特別限定,例如可使用相位差膜之領域中先前公知之聚合性液晶化合物。具體而言,可使用作為可用於形成垂直配向液晶硬化膜之聚合性液晶化合物所例示之式(X)、(Y)或(Z)所表示之化合物,其中,較佳為顯示所謂逆波長分散性之聚合性液晶化合物,例如可適宜地使用上述式(X)所表示之化合物。於垂直配向液晶硬化膜形成用聚合性液晶組合物中,聚合性液晶化合物可單獨使用或組合2種以上使用。The polymerizable liquid crystal compound constituting the horizontally aligned liquid crystal cured film is not particularly limited, and for example, previously known polymerizable liquid crystal compounds in the field of retardation films can be used. Specifically, a compound represented by formula (X), (Y) or (Z) exemplified as a polymerizable liquid crystal compound that can be used to form a vertically aligned liquid crystal cured film can be used, and among them, it is preferable to exhibit a so-called reverse wavelength dispersion As a polymerizable liquid crystal compound, for example, a compound represented by the above-mentioned formula (X) can be suitably used. In the polymeric liquid crystal composition for vertical alignment liquid crystal cured film formation, a polymeric liquid crystal compound can be used individually or in combination of 2 or more types.
用於形成水平配向液晶硬化膜之聚合性液晶組合物中之聚合性液晶化合物之含量相對於聚合性液晶組合物之固形物成分100質量份,例如為70~99.5質量份,較佳為80~99質量份,更佳為85~98質量份,進而較佳為90~95質量份。若聚合性液晶化合物之含量為上述範圍內,則就所獲得之液晶硬化膜之配向性之觀點而言有利。The content of the polymerizable liquid crystal compound in the polymerizable liquid crystal composition for forming a horizontal alignment liquid crystal cured film is, for example, 70 to 99.5 parts by mass, preferably 80 to 100 parts by mass of the solid content of the polymerizable liquid crystal composition. 99 mass parts, More preferably, it is 85-98 mass parts, More preferably, it is 90-95 mass parts. It is favorable from the viewpoint of the orientation of the obtained liquid crystal cured film that content of a polymeric liquid crystal compound exists in the said range.
用於形成水平配向液晶硬化膜之聚合性液晶組合物除聚合性液晶化合物以外,亦可進而包含溶劑、聚合起始劑、調平劑、抗氧化劑、光增感劑等添加劑。作為該等成分,可列舉與上文中作為垂直配向液晶硬化膜中可使用之成分所例示者相同者,可分別僅使用1種,亦可組合2種以上使用。The polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film may further contain additives such as solvents, polymerization initiators, leveling agents, antioxidants, and photosensitizers in addition to polymerizable liquid crystal compounds. As these components, what was illustrated above as the component which can be used for a vertical alignment liquid crystal cured film is mentioned, and only 1 type may be used, respectively, and 2 or more types may be used in combination.
水平配向液晶硬化膜形成用聚合性液晶組合物可藉由將聚合性液晶化合物與溶劑或光聚合起始劑等聚合性液晶化合物以外之成分於特定溫度下進行攪拌等而獲得。The polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film can be obtained by, for example, stirring a polymerizable liquid crystal compound and components other than the polymerizable liquid crystal compound, such as a solvent or a photopolymerization initiator, at a specific temperature.
又,本發明中,出於與垂直配向液晶硬化膜於波長300~400 nm之間具有至少1個極大吸收之情形時有利之理由相同之理由,較佳為水平配向液晶硬化膜於波長300~400 nm之間具有至少1個極大吸收。於本發明之適宜之一態樣中,垂直配向液晶硬化膜、及鄰接於上述垂直配向液晶硬化膜、或於積層上述垂直配向液晶硬化膜時配置於照射到光之位置之水平配向液晶硬化膜均於波長300~400 nm之間具有至少1個極大吸收。Also, in the present invention, for the same reason as the case where the vertically aligned liquid crystal cured film has at least one maximum absorption at a wavelength of 300 to 400 nm is advantageous, it is preferable that the horizontally aligned liquid crystal cured film has a wavelength of 300 to 400 nm. There is at least one maximum absorption between 400 nm. In a preferred aspect of the present invention, the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film adjacent to the above-mentioned vertically aligned liquid crystal cured film or placed at a position where light is irradiated when the above-mentioned vertically aligned liquid crystal cured film is laminated All have at least one maximum absorption between 300 and 400 nm in wavelength.
本發明中,水平配向液晶硬化膜較佳為滿足下述式(1)。 ReA(450)/ReA(550)≦1 (1) [式(1)中,ReA(λ)表示波長λ nm下之水平配向液晶硬化膜之面內相位差值,ReA(λ)=(nxA(λ)-nyA(λ))×dA(式中,nxA(λ)表示水平配向液晶硬化膜面內之於波長λ nm下之主折射率,nyA(λ)表示於與nxA同一面內相對於nxA之方向正交之方向之波長λ nm下之折射率,dA表示水平配向液晶硬化膜之膜厚)]In the present invention, the horizontal alignment liquid crystal cured film preferably satisfies the following formula (1). ReA(450)/ReA(550)≦1 (1) [In the formula (1), ReA(λ) represents the in-plane retardation value of the horizontally aligned liquid crystal cured film at a wavelength of λ nm, ReA(λ)=(nxA(λ)-nyA(λ))×dA(where , nxA(λ) represents the main refractive index at the wavelength λ nm in the plane of the horizontally aligned liquid crystal cured film, and nyA(λ) represents the main refractive index at the wavelength λ nm in the direction perpendicular to the direction of nxA in the same plane as nxA Refractive index, dA represents the film thickness of the horizontally aligned liquid crystal cured film)]
於水平配向液晶硬化膜滿足式(1)之情形時,該水平配向液晶硬化膜顯示出短波長下之面內相位差值小於長波長下之面內相位差值之所謂逆波長分散性。藉由將此種水平配向液晶硬化膜與上述垂直配向液晶硬化膜組合,可獲得組入至有機EL顯示裝置之情形時之黑顯示時之正面及斜向反射色相之提高效果優異之積層體。就可提高逆波長分散性,進一步提昇水平配向液晶硬化膜之正面方向之反射色相之提高效果之方面而言,ReA(450)/ReA(550)較佳為0.70以上,更佳為0.78以上,且較佳為0.95以下,更佳為0.92以下。When the horizontally aligned liquid crystal cured film satisfies the formula (1), the horizontally aligned liquid crystal cured film exhibits the so-called inverse wavelength dispersion in which the in-plane retardation value at short wavelengths is smaller than that at long wavelengths. By combining such a horizontally aligned liquid crystal cured film and the aforementioned vertically aligned liquid crystal cured film, a laminate excellent in the effect of improving the front and oblique reflection hues during black display when incorporated into an organic EL display device can be obtained. In terms of improving the reverse wavelength dispersion and further improving the effect of improving the reflection hue in the front direction of the horizontally aligned liquid crystal cured film, ReA(450)/ReA(550) is preferably 0.70 or more, more preferably 0.78 or more, And it is preferably 0.95 or less, more preferably 0.92 or less.
上述面內相位差值可藉由水平配向液晶硬化膜之厚度dA進行調整。面內相位差值係由上述式ReA(λ)=(nxA(λ)-nyA(λ))×dA決定,因此為了獲得所需之面內相位差值(ReA(λ):波長λ(nm)下之水平配向液晶硬化膜之面內相位差值),只要調整三維折射率與膜厚dA即可。The above-mentioned in-plane retardation value can be adjusted by the thickness dA of the horizontal alignment liquid crystal cured film. The in-plane retardation value is determined by the above formula ReA(λ)=(nxA(λ)-nyA(λ))×dA, so in order to obtain the required in-plane retardation value (ReA(λ): wavelength λ(nm ) under the in-plane retardation value of the horizontally aligned liquid crystal cured film), as long as the three-dimensional refractive index and film thickness dA are adjusted.
又,水平配向液晶硬化膜較佳為滿足下述式(6)。 120 nm≦ReA(550)≦170 nm (6) [式(6)中,ReA(λ)之含義與上述相同] 若水平配向液晶硬化膜之面內相位差ReA(550)為式(6)之範圍內,則提高將包含該水平配向液晶硬化膜之積層體(橢圓偏光板)應用於有機EL顯示裝置之情形時之黑顯示時之正面反射色相的效果變得顯著。面內相位差值之進而較佳之範圍為130 nm≦ReA(550)≦150 nm。Moreover, it is preferable that a horizontal alignment liquid crystal cured film satisfies the following formula (6). 120 nm≦ReA(550)≦170 nm (6) [In the formula (6), the meaning of ReA(λ) is the same as above] If the in-plane retardation ReA(550) of the horizontally aligned liquid crystal cured film is within the range of formula (6), the application of the laminate (elliptic polarizer) including the horizontally aligned liquid crystal cured film to an organic EL display device will be improved. The effect of the time black displaying the front reflection hue of the time becomes remarkable. A more preferable range of the in-plane retardation value is 130 nm≦ReA(550)≦150 nm.
[積層體之製造方法] 本發明之積層體例如可藉由依以下順序包括如下步驟之方法而製造: 形成含有聚合性液晶化合物之水平配向液晶硬化膜形成用聚合性液晶組合物之塗膜,由該塗膜形成水平配向液晶硬化膜的步驟(以下,亦稱為「水平配向液晶硬化膜形成步驟」);及 形成含有聚合性液晶化合物之垂直配向液晶硬化膜形成用聚合性液晶組合物之塗膜,由該塗膜形成垂直配向液晶硬化膜的步驟(以下,亦稱為「垂直配向液晶硬化膜形成步驟」)。 於本發明之積層體中垂直配向液晶硬化膜與水平配向液晶硬化膜鄰接地存在之情形時,較佳為依序連續地進行水平配向液晶硬化膜形成步驟與垂直配向液晶硬化膜形成步驟。進而,較佳為於形成水平配向液晶硬化膜之前,包括形成水平配向膜形成用組合物之塗膜,由該塗膜形成水平配向膜之步驟(以下,亦稱為「水平配向膜形成步驟」),且較佳為依序連續地進行水平配向膜形成步驟、水平配向液晶硬化膜形成步驟及垂直配向液晶硬化膜形成步驟。藉由包括水平配向膜形成步驟之製造方法,可獲得包含水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜之積層體。[Manufacturing method of laminated body] The laminate of the present invention can be produced, for example, by a method comprising the following steps in the following order: Forming a coating film of a polymerizable liquid crystal composition for forming a horizontal alignment liquid crystal cured film containing a polymerizable liquid crystal compound, and forming a horizontal alignment liquid crystal cured film from the coating film (hereinafter also referred to as "horizontal alignment liquid crystal cured film forming step") );and Step of forming a coating film of a polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film containing a polymerizable liquid crystal compound, and forming a vertical alignment liquid crystal cured film from the coating film (hereinafter also referred to as "vertical alignment liquid crystal cured film forming step") ). When the vertically aligned liquid crystal cured film and the horizontally aligned liquid crystal cured film are adjacent to each other in the laminate of the present invention, it is preferable to sequentially and continuously perform the forming step of the horizontally aligned liquid crystal cured film and the forming step of the vertically aligned liquid crystal cured film. Furthermore, it is preferable to include a step of forming a coating film of a composition for forming a horizontal alignment film and forming a horizontal alignment film from the coating film (hereinafter, also referred to as a "horizontal alignment film forming step") before forming a horizontal alignment liquid crystal cured film. ), and preferably sequentially and continuously perform the step of forming the horizontal alignment film, the step of forming the horizontal alignment cured film and the step of forming the vertical alignment cured film. By the manufacturing method including the step of forming the horizontal alignment film, a laminate including the horizontal alignment film, the horizontal alignment liquid crystal cured film and the vertical alignment liquid crystal cured film can be obtained.
於水平配向液晶硬化膜形成步驟中,水平配向液晶硬化膜例如可藉由包括如下步驟之方法製造: 將水平配向液晶硬化膜形成用聚合性液晶組合物塗佈於基材或配向膜上而獲得塗膜; 使上述塗膜乾燥而形成乾燥塗膜;及 對乾燥塗膜照射活性能量射線,而形成水平配向液晶硬化膜。In the step of forming the horizontally aligned liquid crystal cured film, the horizontally aligned liquid crystal cured film can be produced, for example, by a method including the following steps: Coating the polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film on a substrate or an alignment film to obtain a coating film; drying the above-mentioned coating film to form a dry coating film; and The dry coating film is irradiated with active energy rays to form a horizontally aligned liquid crystal cured film.
聚合性液晶組合物之塗膜之形成例如可藉由在基材上或下述配向膜上等塗佈水平配向液晶硬化膜形成用聚合性液晶組合物而進行。 作為基材,例如可列舉玻璃基材或膜基材等,就加工性之觀點而言,較佳為樹脂膜基材。作為構成膜基材之樹脂,例如可列舉:聚乙烯、聚丙烯、及降𦯉烯系聚合物之類之聚烯烴;環狀烯烴系樹脂;聚乙烯醇;聚對苯二甲酸乙二酯;聚甲基丙烯酸酯;聚丙烯酸酯;三乙醯纖維素、二乙醯纖維素、及乙酸丙酸纖維素之類之纖維素酯;聚萘二甲酸乙二酯;聚碳酸酯;聚碸;聚醚碸;聚醚酮;聚苯硫醚及聚苯醚之類之塑膠。可藉由溶劑流延法、熔融擠出法等公知方法將此種樹脂進行製膜而作為基材。於基材表面,可具有由丙烯酸系樹脂、甲基丙烯酸系樹脂、環氧樹脂、氧雜環丁烷樹脂、胺基甲酸酯樹脂、三聚氰胺樹脂等所形成之保護層,亦可實施聚矽氧處理之類之脫模處理、電暈處理、電漿處理等表面處理。The coating film of the polymerizable liquid crystal composition can be formed by, for example, coating the polymerizable liquid crystal composition for forming a cured film of a horizontal alignment liquid crystal on a substrate or an alignment film described later. As a base material, a glass base material, a film base material, etc. are mentioned, for example, A resin film base material is preferable from a processability viewpoint. As the resin constituting the film base material, for example, polyolefins such as polyethylene, polypropylene, and northylene-based polymers; cyclic olefin-based resins; polyvinyl alcohol; polyethylene terephthalate; Polymethacrylates; Polyacrylates; Cellulose esters such as triacetylcellulose, diacetylcellulose, and cellulose acetate propionate; Polyethylene naphthalate; Polycarbonate; Polyethylene; Polyether ketone; polyether ketone; plastics such as polyphenylene sulfide and polyphenylene ether. Such a resin can be formed into a film by a known method such as a solvent casting method and a melt extrusion method, and can be used as a base material. On the surface of the substrate, there can be a protective layer formed of acrylic resin, methacrylic resin, epoxy resin, oxetane resin, urethane resin, melamine resin, etc., and polysilicon resin can also be implemented. Oxygen treatment such as release treatment, corona treatment, plasma treatment and other surface treatments.
作為基材,亦可使用市售之製品。作為市售之纖維素酯基材,例如可列舉:FUJITAC膜之類之富士膠片股份有限公司製造之纖維素酯基材;「KC8UX2M」、「KC8UY」、及「KC4UY」之類之Konica Minolta Opto股份有限公司製造之纖維素酯基材等。作為市售之環狀烯烴系樹脂,例如可列舉:「Topas(註冊商標)」之類之Ticona公司(德)製造之環狀烯烴系樹脂;「ARTON(註冊商標)」之類之JSR股份有限公司製造之環狀烯烴系樹脂;「ZEONOR(註冊商標)」、及「ZEONEX(註冊商標)」之類之Zeon corporation股份有限公司製造之環狀烯烴系樹脂;「Apel」(註冊商標)之類之三井化學股份有限公司製造之環狀烯烴系樹脂。亦可使用市售之環狀烯烴系樹脂基材。作為市售之環狀烯烴系樹脂基材,可列舉:「S-SINA(註冊商標)」及「SCA40(註冊商標)」之類之積水化學工業股份有限公司製造之環狀烯烴系樹脂基材;「ZeonorFilm(註冊商標)」之類之Optes股份有限公司製造之環狀烯烴系樹脂基材;「ARTON Film(註冊商標)」之類之JSR股份有限公司製造之環狀烯烴系樹脂基材。A commercially available product can also be used as a base material. Examples of commercially available cellulose ester substrates include: cellulose ester substrates manufactured by Fujifilm Co., Ltd. such as FUJITAC film; Konica Minolta Opto such as "KC8UX2M", "KC8UY", and "KC4UY" Cellulose ester base material manufactured by Co., Ltd. Examples of commercially available cyclic olefin-based resins include: Cyclic olefin-based resins manufactured by Ticona Corporation (Germany) such as "Topas (registered trademark)"; JSR Co., Ltd. such as "ARTON (registered trademark)" Cyclic olefin-based resins manufactured by the company; Cyclic olefin-based resins manufactured by Zeon Corporation Co., Ltd. such as "ZEONOR (registered trademark)" and "ZEONEX (registered trademark)"; "Apel" (registered trademark) and the like Cyclic olefin-based resin manufactured by Mitsui Chemicals Co., Ltd. Commercially available cyclic olefin-based resin substrates can also be used. Examples of commercially available cyclic olefin-based resin substrates include Cyclic olefin-based resin substrates manufactured by Sekisui Chemical Industry Co., Ltd. such as "S-SINA (registered trademark)" and "SCA40 (registered trademark)". Cyclic olefin-based resin substrates manufactured by Optes Co., Ltd. such as "Zeonor Film (registered trademark)"; Cyclic olefin-based resin substrates manufactured by JSR Co., Ltd. such as "ARTON Film (registered trademark)".
就積層體之薄型化、基材之剝離容易性、基材之操作性等觀點而言,基材之厚度通常為5~300 μm,較佳為10~150 μm。The thickness of the substrate is usually 5 to 300 μm, preferably 10 to 150 μm, from the viewpoints of thinning the laminate, ease of peeling of the substrate, and handleability of the substrate.
作為將聚合性液晶組合物塗佈於基材等之方法,可列舉:旋轉塗佈法、擠壓法、凹版塗佈法、模嘴塗佈法、棒式塗佈法、敷料器法等塗佈法、軟版法等印刷法等公知方法。As a method of applying the polymerizable liquid crystal composition to a base material, etc., there may be mentioned: spin coating method, extrusion method, gravure coating method, die coating method, rod coating method, applicator method, etc. Known methods such as printing methods such as the cloth method and the flexo method.
繼而,藉由將溶劑利用乾燥等去除,而形成乾燥塗膜。作為乾燥方法,可列舉自然乾燥法、通風乾燥法、加熱乾燥及減壓乾燥法等。此時,藉由對由聚合性液晶組合物所獲得之塗膜進行加熱,可使溶劑自塗膜乾燥去除,並且使聚合性液晶化合物相對於塗膜平面朝水平方向配向。塗膜之加熱溫度可考慮所使用之聚合性液晶化合物及形成塗膜之基材等之材質等而適當決定,為了使聚合性液晶化合物向液晶相狀態進行相轉移,通常必須為液晶相轉移溫度以上之溫度。為了去除聚合性液晶組合物中所含之溶劑,並且使聚合性液晶化合物成為水平配向狀態,例如可加熱至上述聚合性液晶組合物中所含之聚合性液晶化合物之液晶相轉移溫度(層列相轉移溫度或向列相轉移溫度)程度以上之溫度。 再者,液晶相轉移溫度例如可使用具備溫度調節台之偏光顯微鏡、或示差掃描熱量計(DSC)、熱重量示差熱分析裝置(TG-DTA)等進行測定。又,於組合作為聚合性液晶化合物之2種以上使用之情形時,上述相轉移溫度意指使用將構成聚合性液晶組合物之所有聚合性液晶化合物以與聚合性液晶組合物中之組成相同之比率混合而成之聚合性液晶化合物之混合物,藉由與使用1種聚合性液晶化合物之情形相同之方式測得之溫度。再者,一般而言,已知上述聚合性液晶組合物中之聚合性液晶化合物之液晶相轉移溫度亦有較作為聚合性液晶化合物單一成分之液晶相轉移溫度降低之情形。Next, a dry coating film is formed by removing a solvent by drying etc. As a drying method, a natural drying method, a ventilating drying method, a heat drying method, and a reduced-pressure drying method etc. are mentioned. At this time, by heating the coating film obtained from the polymerizable liquid crystal composition, the solvent can be dried and removed from the coating film, and the polymerizable liquid crystal compound can be aligned horizontally with respect to the plane of the coating film. The heating temperature of the coating film can be appropriately determined in consideration of the polymerizable liquid crystal compound used and the material of the substrate forming the coating film, etc. In order to make the polymerizable liquid crystal compound phase transition to the liquid crystal phase state, the liquid crystal phase transition temperature must usually be above temperature. In order to remove the solvent contained in the polymerizable liquid crystal composition and make the polymerizable liquid crystal compound into a horizontal alignment state, for example, it may be heated to the liquid crystal phase transition temperature (smectic temperature) of the polymerizable liquid crystal compound contained in the above polymerizable liquid crystal composition. The temperature above the phase transition temperature or nematic phase transition temperature). Furthermore, the liquid crystal phase transition temperature can be measured using, for example, a polarizing microscope equipped with a temperature adjustment stage, a differential scanning calorimeter (DSC), a thermogravimetric differential thermal analyzer (TG-DTA), or the like. Also, when two or more polymerizable liquid crystal compounds are used in combination, the above-mentioned phase transition temperature means that all the polymerizable liquid crystal compounds constituting the polymerizable liquid crystal composition have the same composition as that in the polymerizable liquid crystal composition. The temperature of a mixture of polymerizable liquid crystal compounds mixed in a ratio, measured in the same manner as in the case of using one kind of polymerizable liquid crystal compound. Furthermore, generally speaking, it is known that the liquid crystal phase transition temperature of the polymerizable liquid crystal compound in the above polymerizable liquid crystal composition is also lower than that of the single component of the polymerizable liquid crystal compound.
加熱時間可根據加熱溫度、所使用之聚合性液晶化合物之種類、溶劑之種類或其沸點及其量等適當決定,通常為15秒~10分鐘,較佳為0.5~5分鐘。The heating time can be appropriately determined according to the heating temperature, the type of polymerizable liquid crystal compound used, the type of solvent or its boiling point and its amount, and is usually 15 seconds to 10 minutes, preferably 0.5 to 5 minutes.
自塗膜去除溶劑可於加熱至聚合性液晶化合物之液晶相轉移溫度以上之同時進行,亦可另外進行,就提高生產性之觀點而言,較佳為同時進行。亦可於進行加熱至聚合性液晶化合物之液晶相轉移溫度以上之前,設置用以於由聚合性液晶組合物所獲得之塗膜中所含之聚合性液晶化合物不聚合之條件下適度去除塗膜中之溶劑的預乾燥步驟。作為該預乾燥步驟中之乾燥方法,可列舉自然乾燥法、通風乾燥法、加熱乾燥及減壓乾燥法等,該乾燥步驟中之乾燥溫度(加熱溫度)可根據所使用之聚合性液晶化合物之種類、溶劑之種類或其沸點及其量等適當決定。Removal of the solvent from the coating film may be performed simultaneously with heating to the liquid crystal phase transition temperature or higher of the polymerizable liquid crystal compound, or may be performed separately, but it is preferably performed simultaneously from the viewpoint of improving productivity. It is also possible to set to moderately remove the coating film under the condition that the polymerizable liquid crystal compound contained in the coating film obtained from the polymerizable liquid crystal composition does not polymerize before heating to the liquid crystal phase transition temperature or higher of the polymerizable liquid crystal compound The pre-drying step of the solvent in it. As the drying method in the pre-drying step, natural drying method, ventilating drying method, heating drying and reduced-pressure drying method, etc. can be mentioned. The drying temperature (heating temperature) in the drying step can be determined according to the polymerizable liquid crystal compound used. The type, the type of solvent, its boiling point, and its amount are appropriately determined.
繼而,於所獲得之乾燥塗膜中,藉由保持著聚合性液晶化合物之水平配向狀態而使聚合性液晶化合物聚合,形成水平配向液晶硬化膜。作為聚合方法,可列舉熱聚合法或光聚合法,就容易控制聚合反應之觀點而言,較佳為光聚合法。於光聚合中,作為照射至乾燥塗膜之光,可根據該乾燥塗膜中所含之聚合起始劑之種類、聚合性液晶化合物之種類(尤其是該聚合性液晶化合物所具有之聚合性基之種類)及其量而適當選擇。作為其具體例,可列舉選自由可見光、紫外光、紅外光、X射線、α射線、β射線及γ射線所組成之群中之1種以上之光或活性電子束。其中,就容易控制聚合反應之進行之方面、或作為光聚合裝置可使用該領域中廣泛使用者之方面而言,較佳為紫外光,較佳為以能夠藉由紫外光進行光聚合之方式預先選擇聚合性液晶組合物中含有之聚合性液晶化合物或聚合起始劑之種類。又,於聚合時,亦可藉由一面利用適當之冷卻機構將乾燥塗膜進行冷卻一面進行光照射而控制聚合溫度。藉由採用此種冷卻機構,若於更低溫下實施聚合性液晶化合物之聚合,則即便使用耐熱性相對較低之基材,亦可適當地形成水平配向液晶硬化膜。又,亦可藉由在不產生因光照射時之熱所致之不良情況(基材之由熱所引起之變形等)之範圍內提高聚合溫度而促進聚合反應。於進行光聚合時,藉由進行遮蔽或顯影等,亦可獲得經圖案化之硬化膜。Next, in the obtained dried coating film, the polymerizable liquid crystal compound is polymerized while maintaining the horizontal alignment state of the polymerizable liquid crystal compound, thereby forming a horizontally aligned liquid crystal cured film. As a polymerization method, a thermal polymerization method or a photopolymerization method is mentioned, and a photopolymerization method is preferable from a viewpoint of easy control of a polymerization reaction. In photopolymerization, as the light irradiated to the dry coating film, it can be determined according to the type of the polymerization initiator contained in the dry coating film, the type of the polymerizable liquid crystal compound (especially, the polymerizability of the polymerizable liquid crystal compound), The type of base) and its amount are properly selected. Specific examples thereof include one or more kinds of light or active electron beams selected from the group consisting of visible light, ultraviolet light, infrared light, X-rays, α-rays, β-rays, and γ-rays. Among them, ultraviolet light is preferred because it is easy to control the progress of the polymerization reaction, or it can be used by a wide range of users in this field as a photopolymerization device, and it is preferable to use a method that can perform photopolymerization by ultraviolet light. The kind of the polymerizable liquid crystal compound or the polymerization initiator contained in the polymerizable liquid crystal composition is selected in advance. In addition, during polymerization, the polymerization temperature can also be controlled by irradiating light while cooling the dried coating film with an appropriate cooling mechanism. By employing such a cooling mechanism, if the polymerization of the polymerizable liquid crystal compound is performed at a lower temperature, even if a base material with relatively low heat resistance is used, a horizontally aligned liquid crystal cured film can be appropriately formed. Furthermore, the polymerization reaction can also be accelerated by increasing the polymerization temperature within a range that does not cause problems due to heat during light irradiation (heat-induced deformation of the substrate, etc.). A patterned cured film can also be obtained by performing masking or development during photopolymerization.
作為上述活性能量射線之光源,例如可列舉:低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、氙氣燈、鹵素燈、碳弧燈、鎢絲燈、鎵燈、準分子雷射、發出波長範圍380~440 nm之光之LED光源、化學燈、黑光燈、微波激發水銀燈、金屬鹵化物燈等。Examples of light sources for the active energy rays include low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high pressure mercury lamps, xenon lamps, halogen lamps, carbon arc lamps, tungsten filament lamps, gallium lamps, excimer lasers, and emission wavelengths. LED light sources with a range of 380-440 nm, chemical lamps, black light lamps, microwave-excited mercury lamps, metal halide lamps, etc.
紫外線照射強度通常為10~3,000 mW/cm2 。紫外線照射強度較佳為對光聚合起始劑之活化有效之波長區域之強度。照射光之時間通常為0.1秒~10分鐘,較佳為0.1秒~5分鐘,更佳為0.1秒~3分鐘,進而較佳為0.1秒~1分鐘。若以此種紫外線照射強度照射1次或複數次,則其累計光量為10~3,000 mJ/cm2 ,較佳為50~2,000 mJ/cm2 ,更佳為100~1,000 mJ/cm2 。The ultraviolet irradiation intensity is usually 10 to 3,000 mW/cm 2 . The intensity of ultraviolet irradiation is preferably an intensity in a wavelength region effective for activation of the photopolymerization initiator. The time for irradiating light is usually 0.1 second to 10 minutes, preferably 0.1 second to 5 minutes, more preferably 0.1 second to 3 minutes, and still more preferably 0.1 second to 1 minute. When irradiated once or multiple times at such an intensity of ultraviolet radiation, the cumulative light intensity is 10-3,000 mJ/cm 2 , preferably 50-2,000 mJ/cm 2 , more preferably 100-1,000 mJ/cm 2 .
水平配向液晶硬化膜之厚度可根據所要應用之顯示裝置而適當選擇,較佳為0.2~5 μm,更佳為0.2~4 μm,進而較佳為0.2~3 μm。The thickness of the horizontal alignment liquid crystal cured film can be appropriately selected according to the display device to be used, preferably 0.2-5 μm, more preferably 0.2-4 μm, and still more preferably 0.2-3 μm.
為了可提高水平配向液晶硬化膜之配向秩序度,於本發明中,水平配向液晶硬化膜形成用聚合性液晶組合物之塗膜較佳為形成於相對於所獲得之液晶硬化膜平面朝水平方向具有配向限制力之水平配向膜上。因此,本發明之積層體較佳為包含水平配向膜,且依序包含水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜,更佳為水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序分別鄰接地存在。 再者,配向膜之配向限制力能夠藉由配向膜之種類、表面狀態或摩擦條件等而任意地調整,於配向膜由光配向性聚合物形成之情形時,可藉由偏光照射條件等而任意地調整。In order to improve the alignment order of the horizontally aligned liquid crystal cured film, in the present invention, the coating film of the polymerizable liquid crystal composition for forming the horizontally aligned liquid crystal cured film is preferably formed in a horizontal direction relative to the plane of the obtained liquid crystal cured film On the horizontal alignment film with alignment restriction force. Therefore, the laminate of the present invention preferably includes a horizontal alignment film, and sequentially includes a horizontal alignment film, a horizontal alignment liquid crystal cured film, and a vertical alignment liquid crystal cured film, and is more preferably a horizontal alignment film, a horizontal alignment liquid crystal cured film, and a vertical alignment film. The liquid crystal cured films exist adjacent to each other sequentially. Furthermore, the alignment restriction force of the alignment film can be adjusted arbitrarily by the type of the alignment film, the surface state, or the rubbing conditions. Adjust arbitrarily.
作為水平配向膜,較佳為具有不因聚合性液晶組合物之塗佈等而溶解之溶劑耐性,且具有對用於溶劑之去除或下述聚合性液晶化合物之配向之加熱處理的耐熱性者。作為配向膜,可列舉包含配向性聚合物之配向膜、光配向膜及表面具有凹凸圖案或複數個槽的溝槽配向膜、沿配向方向延伸之延伸膜等,就配向角之精度及品質之觀點而言,較佳為光配向膜。As the horizontal alignment film, it is preferable to have solvent resistance that does not dissolve due to coating of the polymerizable liquid crystal composition, etc., and to have heat resistance for solvent removal or heat treatment for alignment of the polymerizable liquid crystal compound described below . Alignment films include alignment films containing alignment polymers, photo-alignment films, trench alignment films with concave-convex patterns or multiple grooves on the surface, and stretched films extending along the alignment direction. From a viewpoint, it is preferably a photo-alignment film.
作為配向性聚合物,例如可列舉:於分子內具有醯胺鍵之聚醯胺或明膠類、於分子內具有醯亞胺鍵之聚醯亞胺及作為其水解物之聚醯胺酸、聚乙烯醇、烷基改性聚乙烯醇、聚丙烯醯胺、聚㗁唑、聚伸乙基亞胺、聚苯乙烯、聚乙烯基吡咯啶酮、聚丙烯酸以及聚丙烯酸酯類。其中,較佳為聚乙烯醇。配向性聚合物可單獨使用或組合2種以上使用。As the alignment polymer, for example, polyamide or gelatin having an amide bond in the molecule, polyimide having an amide bond in the molecule, and polyamic acid which is a hydrolyzate thereof, polyamide Vinyl alcohol, alkyl-modified polyvinyl alcohol, polyacrylamide, polyoxazole, polyethyleneimine, polystyrene, polyvinylpyrrolidone, polyacrylic acid, and polyacrylates. Among them, polyvinyl alcohol is preferred. The alignment polymer can be used alone or in combination of two or more.
包含配向性聚合物之配向膜通常係藉由將配向性聚合物溶解於溶劑而成之組合物(以下,有時稱為「配向性聚合物組合物」)塗佈於基材,去除溶劑,或將配向性聚合物組合物塗佈於基材,去除溶劑,進行摩擦(摩擦法)而獲得。作為溶劑,可列舉與上文中作為可用於聚合性液晶組合物之溶劑所例示之溶劑相同者。Alignment films containing alignment polymers are usually coated on substrates with a composition of alignment polymers dissolved in solvents (hereinafter, sometimes referred to as "alignment polymer compositions"), and the solvent is removed. Or it can be obtained by coating the alignment polymer composition on the substrate, removing the solvent, and rubbing (rubbing method). As a solvent, what was mentioned above as a solvent which can be used for a polymerizable liquid crystal composition is illustrated.
配向性聚合物組合物中之配向性聚合物之濃度只要為配向性聚合物材料可完全溶於溶劑之範圍即可,相對於溶液,以固形物成分換算計較佳為0.1~20%,進而較佳為0.1~10%左右。The concentration of the alignment polymer in the alignment polymer composition should be within the range where the alignment polymer material can be completely dissolved in the solvent. Relative to the solution, the concentration of the alignment polymer is preferably 0.1 to 20% in terms of solid content, and more preferably Preferably about 0.1 to 10%.
作為配向性聚合物組合物,亦可直接使用市售之配向膜材料。作為市售之配向膜材料,可列舉:Sunever(註冊商標,日產化學工業(股)製造)、Optomer(註冊商標,JSR(股)製造)等。As the alignment polymer composition, a commercially available alignment film material can also be directly used. Examples of commercially available alignment film materials include Sunever (registered trademark, manufactured by Nissan Chemical Industry Co., Ltd.), Optomer (registered trademark, manufactured by JSR Corporation), and the like.
作為將配向性聚合物組合物塗佈於基材之方法,可列舉與上文中作為將聚合性液晶組合物塗佈於基材之方法所例示者相同者。As the method of applying the alignment polymer composition to the substrate, the same ones as those exemplified above as the method of applying the polymerizable liquid crystal composition to the substrate are exemplified.
作為去除配向性聚合物組合物中所含之溶劑之方法,可列舉自然乾燥法、通風乾燥法、加熱乾燥及減壓乾燥法等。Examples of methods for removing the solvent contained in the alignment polymer composition include natural drying, air drying, heat drying, and reduced pressure drying.
為了對配向膜賦予配向限制力,可視需要進行摩擦處理(摩擦法)。作為藉由摩擦法賦予配向限制力之方法,可列舉使藉由將配向性聚合物組合物塗佈於基材並進行退火而形成於基材表面之配向性聚合物之膜與捲繞有摩擦布且旋轉之摩擦輥接觸的方法。於進行摩擦處理時,若進行遮蔽,則亦能夠於配向膜形成配向方向不同之複數個區域(圖案)。In order to impart an alignment-regulating force to the alignment film, a rubbing treatment (rubbing method) may be performed as needed. As a method of imparting an alignment restriction force by a rubbing method, a film of an alignment polymer formed on the surface of a substrate by applying an alignment polymer composition to the substrate and annealing the substrate with a rubbing film wound thereupon may be mentioned. The method of contacting the cloth and rotating friction roller. When performing the rubbing treatment, if masking is performed, a plurality of regions (patterns) having different alignment directions can also be formed on the alignment film.
於本發明之適宜之一態樣中,水平配向膜係由具有(甲基)丙烯醯基之聚合物形成而成之光配向膜。於水平配向膜具有與構成水平配向液晶硬化膜之聚合性液晶化合物近似或相同之聚合性基之情形時,有水平配向膜與水平配向液晶硬化膜之密接性進一步提高之傾向,因此較佳為水平配向膜由具有(甲基)丙烯醯基之聚合物形成,水平配向液晶硬化膜由包含具有(甲基)丙烯醯基之聚合性液晶化合物之聚合性液晶組合物形成而成。進而,於水平配向液晶硬化膜與垂直配向液晶硬化膜鄰接地存在之情形時,水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜之密接性進一步提高,因此更佳為水平配向膜由具有(甲基)丙烯醯基之聚合物形成,水平配向液晶硬化膜與垂直配向液晶硬化膜均由包含具有(甲基)丙烯醯基之聚合性液晶化合物之聚合性液晶組合物形成而成。In a suitable aspect of the present invention, the horizontal alignment film is a photo-alignment film formed of a polymer having (meth)acryl groups. When the horizontal alignment film has a polymerizable group similar to or identical to the polymerizable liquid crystal compound constituting the horizontal alignment cured liquid crystal film, there is a tendency for the adhesion between the horizontal alignment film and the horizontal alignment liquid crystal cured film to be further improved, so it is preferable to use The horizontal alignment film is formed of a polymer having a (meth)acryl group, and the horizontal alignment liquid crystal cured film is formed of a polymerizable liquid crystal composition containing a polymerizable liquid crystal compound having a (meth)acryl group. Furthermore, when the horizontal alignment cured film and the vertical alignment cured film are adjacent to each other, the adhesion of the horizontal alignment film, the horizontal alignment cured film, and the vertical alignment cured film is further improved, so it is more preferable that the horizontal alignment film is composed of The polymer with (meth)acryl group is formed, and both the horizontal alignment liquid crystal cured film and the vertical alignment liquid crystal cured film are formed from a polymerizable liquid crystal composition containing a polymerizable liquid crystal compound with (meth)acryl group.
光配向膜通常係藉由將包含具有光反應性基之聚合物或單體及溶劑之組合物(以下,有時亦稱為「光配向膜形成用組合物」)塗佈於基材,去除溶劑後照射偏光(較佳為偏光UV)而獲得。光配向膜於可藉由選擇照射之偏光之偏光方向而任意地控制配向限制力之方向之方面亦有利。A photoalignment film is usually removed by applying a composition comprising a polymer having a photoreactive group or a monomer and a solvent (hereinafter, sometimes referred to as a "photoalignment film forming composition") to a substrate. It is obtained by irradiating polarized light (preferably polarized UV) after solvent. The photo-alignment film is also advantageous in that the direction of the alignment-regulating force can be arbitrarily controlled by selecting the polarization direction of the irradiated polarized light.
所謂光反應性基係指藉由進行光照射而產生液晶配向能力之基。具體而言,可列舉參與藉由光照射而產生之分子之配向誘發或異構化反應、二聚反應、光交聯反應或光分解反應等成為液晶配向能力之起源之光反應的基。其中,參與二聚反應或光交聯反應之基就配向性優異之方面而言較佳。作為光反應性基,較佳為具有不飽和鍵、尤其是雙鍵之基,尤佳為具有選自由碳-碳雙鍵(C=C鍵)、碳-氮雙鍵(C=N鍵)、氮-氮雙鍵(N=N鍵)及碳-氧雙鍵(C=O鍵)所組成之群中之至少一個的基。The so-called photoreactive group refers to the group that produces liquid crystal alignment ability by light irradiation. Specifically, groups that participate in photoreactions that are the origin of liquid crystal alignment ability, such as induction of molecular alignment by light irradiation, isomerization reaction, dimerization reaction, photocrosslinking reaction, or photodecomposition reaction, can be mentioned. Among them, a group that participates in a dimerization reaction or a photocrosslinking reaction is preferable in terms of being excellent in alignment. As the photoreactive group, it is preferably a group having an unsaturated bond, especially a double bond, especially a group selected from a carbon-carbon double bond (C=C bond), a carbon-nitrogen double bond (C=N bond) , a group consisting of at least one nitrogen-nitrogen double bond (N=N bond) and carbon-oxygen double bond (C=O bond).
作為具有C=C鍵之光反應性基,例如可列舉乙烯基、多烯基、茋基、茋唑基、茋唑鎓基、查耳酮基、及桂皮醯基。作為具有C=N鍵之光反應性基,例如可列舉具有芳香族希夫鹼、芳香族腙等結構之基。作為具有N=N鍵之光反應性基,例如可列舉偶氮苯基、偶氮萘基、芳香族雜環偶氮基、雙偶氮基、甲臢基、及具有氧偶氮苯結構之基。作為具有C=O鍵之光反應性基,例如可列舉二苯甲酮基、香豆素基、蒽醌基、及順丁烯二醯亞胺基。該等基可具有烷基、烷氧基、芳基、烯丙氧基、氰基、烷氧基羰基、羥基、磺酸基、及鹵化烷基之類之取代基。Examples of the photoreactive group having a C=C bond include a vinyl group, a polyalkenyl group, a stilbene group, a stilazolyl group, a stilazolium group, a chalcone group, and a cinnamoyl group. As a photoreactive group which has a C=N bond, the group which has structures, such as an aromatic Schiff base and an aromatic hydrazone, is mentioned, for example. As a photoreactive group having an N=N bond, for example, azophenyl group, azonaphthyl group, aromatic heterocyclic azo group, disazo group, formazan group, and those having an oxyazobenzene structure base. As a photoreactive group which has a C=O bond, a benzophenone group, a coumarin group, an anthraquinone group, and a maleimide group are mentioned, for example. These groups may have substituents such as alkyl, alkoxy, aryl, allyloxy, cyano, alkoxycarbonyl, hydroxyl, sulfonic acid, and halogenated alkyl.
其中,較佳為參與光二聚反應之光反應性基,就光配向所需之偏光照射量相對較少、且容易獲得熱穩定性或經時穩定性優異之光配向膜之方面而言,較佳為偶氮基、桂皮醯基及查耳酮基。作為具有光反應性基之聚合物,較佳為具有偶氮基或桂皮醯基之聚合物,就提高水平配向膜與水平配向液晶硬化膜之密接性之觀點而言,尤佳為該聚合物側鏈之末端部成為桂皮酸結構之具有桂皮醯基者。Among them, the photoreactive group that participates in the photodimerization reaction is preferred. In terms of the relatively small amount of polarized light irradiation required for photoalignment, and the fact that it is easy to obtain a photoalignment film with excellent thermal stability or stability over time, it is preferred. Preferred are azo group, cinnamoyl group and chalcone group. As a polymer having a photoreactive group, a polymer having an azo group or a cinnamonyl group is preferable, and this polymer is particularly preferable from the viewpoint of improving the adhesion between the horizontal alignment film and the horizontal alignment liquid crystal cured film. The terminal portion of the side chain becomes the cinnamic acid structure with the cinnamoyl group.
藉由將光配向膜形成用組合物塗佈於基材上,可於基材上形成光配向誘發層。作為該組合物中所含之溶劑,可列舉與上文中作為可用於聚合性液晶組合物之溶劑所例示之溶劑相同者,可根據具有光反應性基之聚合物或單體之溶解性而適當選擇。A photoalignment inducing layer can be formed on a substrate by coating the composition for forming a photoalignment film on the substrate. As the solvent contained in the composition, there may be mentioned the same solvents as those exemplified above as solvents usable in the polymerizable liquid crystal composition, and may be appropriately selected according to the solubility of the polymer or monomer having a photoreactive group. choose.
光配向膜形成用組合物中之具有光反應性基之聚合物或單體之含量可視聚合物或單體之種類或目標之光配向膜之厚度而適當調節,相對於光配向膜形成用組合物之質量,較佳為設為至少0.2質量%,更佳為0.3~10質量%之範圍。於不明顯損及光配向膜之特性之範圍內,光配向膜形成用組合物亦可包含聚乙烯醇或聚醯亞胺等高分子材料或光增感劑。The content of the polymer or monomer having a photoreactive group in the composition for forming a photoalignment film can be appropriately adjusted depending on the type of polymer or monomer or the thickness of the target photoalignment film. The mass of the substance is preferably at least 0.2% by mass, more preferably in the range of 0.3 to 10% by mass. The composition for forming a photo-alignment film may also contain a polymer material such as polyvinyl alcohol or polyimide or a photosensitizer within the range that does not significantly impair the properties of the photo-alignment film.
作為將光配向膜形成用組合物塗佈於基材之方法,可列舉與將配向性聚合物組合物塗佈於基材之方法相同之方法。作為自所塗佈之光配向膜形成用組合物去除溶劑之方法,例如可列舉:自然乾燥法、通風乾燥法、加熱乾燥及減壓乾燥法等。As a method of applying the composition for photoalignment film formation to a base material, the method similar to the method of applying an alignment polymer composition to a base material is mentioned. As a method of removing a solvent from the applied composition for forming a photoalignment film, a natural drying method, an air drying method, a heat drying method, a reduced pressure drying method, etc. are mentioned, for example.
於照射偏光時,可為對自塗佈於基板上之光配向膜形成用組合物去除溶劑所獲得者直接照射偏光UV之形式,亦可為自基材側照射偏光,使偏光透過而照射之形式。又,該偏光若實質上為平行光則尤佳。照射之偏光之波長較佳為具有光反應性基之聚合物或單體之光反應性基能夠吸收光能之波長區域者。具體而言,尤佳為波長250~400 nm之範圍之UV(紫外線)。作為該偏光照射所使用之光源,可列舉氙氣燈、高壓水銀燈、超高壓水銀燈、金屬鹵化物燈、KrF、ArF等紫外光雷射等,更佳為高壓水銀燈、超高壓水銀燈及金屬鹵化物燈。該等中,高壓水銀燈、超高壓水銀燈及金屬鹵化物燈由於波長313 nm之紫外線之發光強度較大,故而較佳。藉由使來自上述光源之光通過適當之偏光元件進行照射,能夠照射偏光UV。作為該偏光元件,可使用偏光濾光片或格蘭-湯姆森、格蘭-泰勒等偏光稜鏡以及線柵型之偏光元件。When irradiating polarized light, it may be a form of directly irradiating polarized light UV to the product obtained by removing the solvent from the composition for forming a photoalignment film coated on the substrate, or it may be irradiated with polarized light from the substrate side to transmit the polarized light. form. Moreover, it is especially preferable if this polarized light is parallel light substantially. The wavelength of the polarized light to be irradiated is preferably in the wavelength range where the photoreactive group of the polymer or monomer having a photoreactive group can absorb light energy. Specifically, UV (ultraviolet rays) having a wavelength of 250 to 400 nm is particularly preferable. As the light source used for the polarized light irradiation, xenon lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, metal halide lamps, ultraviolet lasers such as KrF, ArF, etc. are listed, and high-pressure mercury lamps, ultra-high-pressure mercury lamps, and metal halide lamps are more preferable. . Among them, high-pressure mercury lamps, ultra-high-pressure mercury lamps, and metal halide lamps are preferable because the luminous intensity of ultraviolet rays with a wavelength of 313 nm is relatively large. By irradiating the light from the above-mentioned light source through an appropriate polarizing element, it is possible to irradiate polarized light UV. As the polarizing element, a polarizing filter, a polarizing filter such as Glan-Thomson, Glan-Taylor, or a wire-grid type polarizing element can be used.
再者,於進行摩擦或偏光照射時,若進行遮蔽,則亦能夠形成液晶配向之方向不同之複數個區域(圖案)。In addition, when performing rubbing or polarized light irradiation, if masking is performed, it is also possible to form a plurality of regions (patterns) in which the directions of liquid crystal alignment are different.
溝槽(groove)配向膜係於膜表面具有凹凸圖案或複數個溝槽(槽)之膜。於將聚合性液晶化合物塗佈於具有等間隔地排列之複數個直線狀之溝槽的膜之情形時,液晶分子朝沿著該槽之方向配向。The groove (groove) alignment film is a film with a concave-convex pattern or a plurality of grooves (grooves) on the film surface. When a polymerizable liquid crystal compound is applied to a film having a plurality of linear grooves arranged at equal intervals, liquid crystal molecules are aligned along the grooves.
作為獲得溝槽配向膜之方法,可列舉:於感光性聚醯亞胺膜表面經由具有圖案形狀之狹縫之曝光用遮罩進行曝光後,進行顯影及沖洗處理而形成凹凸圖案的方法;於在表面具有槽之板狀之母盤形成硬化前之UV硬化樹脂之層,將形成之樹脂層轉移至基材後進行硬化之方法;及於形成於基材之硬化前之UV硬化樹脂之膜按壓具有複數個槽之輥狀之母盤而形成凹凸,其後進行硬化之方法等。As a method for obtaining a trench alignment film, it is possible to enumerate: after exposing the surface of the photosensitive polyimide film through an exposure mask having a pattern-shaped slit, developing and rinsing are performed to form a concave-convex pattern; A method of forming a layer of UV curable resin before curing on a plate-shaped master having grooves on the surface, transferring the formed resin layer to a substrate and then curing it; and a film of UV curable resin formed on the substrate before curing A method of pressing a roll-shaped master with a plurality of grooves to form concavities and convexities, and then hardening.
配向膜(包含配向性聚合物之配向膜或光配向膜)之厚度通常為100~5000 nm,較佳為100~1000 nm,更佳為100~500 nm,進而較佳為100~300 nm,尤佳為100~250 nm。若配向膜之厚度為上述範圍內,則充分地具有水平配向限制力,又,不易發生積層體中之該配向膜之凝聚破壞。The thickness of the alignment film (or alignment film or photo-alignment film including alignment polymer) is usually 100-5000 nm, preferably 100-1000 nm, more preferably 100-500 nm, and more preferably 100-300 nm, Most preferably, it is 100-250 nm. When the thickness of the alignment film is within the above-mentioned range, the horizontal alignment restraint force is sufficiently provided, and the cohesive destruction of the alignment film in the laminate is less likely to occur.
於垂直配向液晶硬化膜形成步驟中,垂直配向液晶硬化膜例如可藉由包括如下步驟之方法而製作: 將垂直配向液晶硬化膜形成用聚合性液晶組合物塗佈於水平配向液晶硬化膜上而獲得塗膜; 使上述塗膜乾燥而形成乾燥塗膜;及 對乾燥塗膜照射活性能量射線而形成垂直配向液晶硬化膜。In the step of forming the vertically aligned liquid crystal cured film, the vertically aligned liquid crystal cured film can be produced, for example, by a method including the following steps: Coating the polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film on the horizontal alignment liquid crystal cured film to obtain a coating film; drying the above-mentioned coating film to form a dry coating film; and The dry coating film is irradiated with active energy rays to form a vertical alignment liquid crystal cured film.
聚合性液晶組合物之塗膜之形成例如可藉由在水平配向液晶硬化膜上塗佈垂直配向液晶硬化膜形成用聚合性液晶組合物而進行。作為聚合性液晶組合物之塗佈方法,可列舉與水平配向液晶硬化膜之製造方法中可採用之方法相同之方法。Formation of the coating film of a polymeric liquid crystal composition can be performed by coating the polymeric liquid crystal composition for vertical alignment liquid crystal cured film formation on the horizontal alignment liquid crystal cured film, for example. As a coating method of a polymeric liquid crystal composition, the method similar to the method applicable to the manufacturing method of the horizontal alignment liquid crystal cured film is mentioned.
本發明之積層體只要不對本發明之效果造成影響,則亦可經由不具有垂直配向限制力之層(黏接著劑層除外)而將水平配向液晶硬化膜與垂直配向液晶硬化膜積層。作為此種不具有垂直配向限制力之層,例如可列舉以提高或補強液晶硬化膜之機械強度為目的之硬化樹脂層、硬塗層等。於本發明之積層體在水平配向液晶硬化膜與垂直配向液晶硬化膜之間包含如上所述之其他層之情形時,該其他層之厚度較佳為0.1~4 μm,更佳為0.5~3 μm。於本發明之積層體在水平配向液晶硬化膜與垂直配向液晶硬化膜之間包含如上所述之其他層之情形時,只要於形成水平配向液晶硬化膜後形成其他層,繼而於上述其他層上形成垂直配向液晶硬化膜形成用聚合性液晶組合物之塗膜即可。As long as the laminated body of the present invention does not affect the effect of the present invention, the horizontal alignment liquid crystal cured film and the vertical alignment liquid crystal cured film can also be laminated via a layer (except the adhesive layer) that does not have a vertical alignment restriction force. As a layer which does not have such vertical alignment restrictive force, the cured resin layer for the purpose of improving or reinforcing the mechanical strength of a liquid crystal cured film, a hard coat layer, etc. are mentioned, for example. When the laminate of the present invention includes other layers as described above between the horizontally aligned liquid crystal cured film and the vertically aligned liquid crystal cured film, the thickness of the other layer is preferably 0.1 to 4 μm, more preferably 0.5 to 3 μm. μm. In the case where the laminate of the present invention includes other layers as described above between the horizontally aligned liquid crystal cured film and the vertically aligned liquid crystal cured film, it is only necessary to form other layers after forming the horizontally aligned liquid crystal cured film, and then form the other layers on the above-mentioned other layers. What is necessary is just to form the coating film of the polymeric liquid crystal composition for vertical alignment liquid crystal cured film formation.
上述硬化樹脂層例如可由丙烯酸系樹脂、甲基丙烯酸系樹脂、環氧樹脂、氧雜環丁烷樹脂、胺基甲酸酯樹脂、三聚氰胺樹脂等形成。藉由設置硬化樹脂層,即便鄰接於硬化樹脂層而形成之液晶硬化膜為薄膜,硬化樹脂層亦可作為保護層或補強層而充分地補足液晶硬化膜之強度。The cured resin layer can be formed of, for example, acrylic resin, methacrylic resin, epoxy resin, oxetane resin, urethane resin, melamine resin, or the like. By providing the cured resin layer, even if the cured liquid crystal film formed adjacent to the cured resin layer is a thin film, the cured resin layer can sufficiently supplement the strength of the cured liquid crystal film as a protective layer or a reinforcing layer.
繼而,藉由利用乾燥等去除溶劑,而形成乾燥塗膜。作為乾燥方法,可列舉自然乾燥法、通風乾燥法、加熱乾燥及減壓乾燥法等。就生產性之方面而言,較佳為加熱乾燥,該情形時之加熱溫度較佳為可去除溶劑,且為聚合性液晶化合物之相轉移溫度以上。該步驟中之順序或條件可列舉與水平配向液晶硬化膜之製造方法中可採用者相同者。Next, by drying etc. to remove a solvent, a dry coating film is formed. As a drying method, a natural drying method, a ventilating drying method, a heat drying method, and a reduced-pressure drying method etc. are mentioned. In terms of productivity, heat drying is preferred, and in this case, the heating temperature is preferably at least the phase transition temperature of the polymerizable liquid crystal compound at which the solvent can be removed. The order and conditions in this step are the same as those which can be adopted in the manufacturing method of the horizontal alignment liquid crystal cured film.
藉由對所獲得之乾燥塗膜照射活性能量射線(更具體而言為紫外線等),保持著聚合性液晶化合物相對於塗膜平面朝垂直方向配向之狀態,直接使聚合性液晶化合物聚合,而形成垂直配向液晶硬化膜。作為聚合方法,可列舉與水平配向液晶硬化膜之製造方法中可採用之方法相同之方法。By irradiating the obtained dry coating film with active energy rays (more specifically, ultraviolet rays, etc.), the polymerizable liquid crystal compound is directly polymerized while maintaining the state of aligning the polymerizable liquid crystal compound in the vertical direction with respect to the plane of the coating film, and A vertical alignment liquid crystal cured film is formed. As a polymerization method, the same method as the method applicable to the manufacturing method of the horizontal alignment liquid crystal cured film is mentioned.
垂直配向液晶硬化膜之厚度可根據所應用之顯示裝置適當選擇,較佳為0.2~3 μm,更佳為0.2~2 μm。於垂直配向液晶硬化膜為正波長分散性之情形時,進而較佳為0.2~1 μm,於逆波長分散性之情形時,進而較佳為0.4~2 μm。The thickness of the vertically aligned liquid crystal cured film can be appropriately selected according to the display device used, preferably 0.2-3 μm, more preferably 0.2-2 μm. When the vertically aligned liquid crystal cured film has positive wavelength dispersion, it is more preferably 0.2 to 1 μm, and when it has reverse wavelength dispersion, it is further preferably 0.4 to 2 μm.
本發明中,垂直配向液晶硬化膜由含有垂直配向促進劑之聚合性液晶組合物形成,藉此,即便不使用配向膜,亦可獲得無配向缺陷或配向缺陷較少之垂直配向液晶硬化膜。組合包含此種垂直配向液晶硬化膜與水平配向液晶硬化膜的本發明之積層體有光學特性優異之傾向,尤其於應用於有機EL顯示裝置之情形時,黑顯示時之正面及斜向反射色相變化之抑制效果優異。又,由於無需形成配向膜之步驟,故而於生產效率或生產成本之方面亦有利。In the present invention, the vertically aligned liquid crystal cured film is formed of a polymerizable liquid crystal composition containing a vertically aligned promoter, thereby obtaining a vertically aligned liquid crystal cured film with no or few alignment defects even without using an alignment film. The laminate of the present invention comprising such a vertically aligned liquid crystal cured film and a horizontally aligned liquid crystal cured film tends to have excellent optical properties, especially when applied to an organic EL display device, the front and oblique reflection hues during black display The effect of suppressing changes is excellent. Moreover, since the step of forming an alignment film is unnecessary, it is also advantageous in terms of production efficiency and production cost.
[橢圓偏光板] 本發明包括包含本發明之積層體與偏光膜之橢圓偏光板。 偏光膜係具有偏光功能之膜,可列舉包含吸附有具有吸收各向異性之色素之延伸膜或塗佈有具有吸收各向異性之色素之膜作為偏光元件的膜等。作為具有吸收各向異性之色素,例如可列舉二色性色素。[Elliptical polarizer] The present invention includes an elliptically polarizing plate comprising the laminate of the present invention and a polarizing film. The polarizing film is a film having a polarizing function, and examples thereof include a stretched film adsorbed with an anisotropic absorption pigment or a film coated with an anisotropic absorption pigment as a polarizing element. Examples of dyes having absorption anisotropy include dichroic dyes.
包含吸附有具有吸收各向異性之色素之延伸膜作為偏光元件的膜通常係藉由在偏光元件之至少一面經由接著劑被透明保護膜夾入而製作,該偏光元件係經由如下步驟而製造:將聚乙烯醇系樹脂膜進行單軸延伸之步驟、藉由利用二色性色素對聚乙烯醇系樹脂膜進行染色而吸附該二色性色素之步驟、利用硼酸水溶液對吸附有二色性色素之聚乙烯醇系樹脂膜進行處理之步驟、及於利用硼酸水溶液進行處理後進行水洗之步驟。A film comprising an extended film adsorbed with an anisotropic absorption pigment as a polarizing element is usually produced by sandwiching at least one side of the polarizing element with a transparent protective film through an adhesive, and the polarizing element is manufactured through the following steps: A step of uniaxially stretching a polyvinyl alcohol-based resin film, a step of adsorbing the dichroic dye by dyeing the polyvinyl alcohol-based resin film with a dichroic dye, and absorbing the dichroic dye with an aqueous solution of boric acid A step of treating the polyvinyl alcohol-based resin film, and a step of washing with water after the treatment with an aqueous solution of boric acid.
聚乙烯醇系樹脂係藉由使聚乙酸乙烯酯系樹脂皂化而獲得。作為聚乙酸乙烯酯系樹脂,除了可使用乙酸乙烯酯之均聚物即聚乙酸乙烯酯以外,亦可使用乙酸乙烯酯與能夠與其共聚之其他單體的共聚物。作為能夠與乙酸乙烯酯共聚之其他單體,例如可列舉不飽和羧酸類、烯烴類、乙烯醚類、不飽和磺酸類、及具有銨基之丙烯醯胺類等。Polyvinyl alcohol-based resins are obtained by saponifying polyvinyl acetate-based resins. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, a copolymer of vinyl acetate and other monomers that can be copolymerized therewith can also be used. Examples of other monomers that can be copolymerized with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and acrylamides having ammonium groups.
聚乙烯醇系樹脂之皂化度通常為85~100莫耳%左右,較佳為98莫耳%以上。聚乙烯醇系樹脂可經改性,例如亦可使用經醛類改性之聚乙烯醇縮甲醛或聚乙烯醇縮乙醛。聚乙烯醇系樹脂之聚合度通常為1,000~10,000左右,較佳為1,500~5,000之範圍。The degree of saponification of the polyvinyl alcohol-based resin is usually about 85-100 mole%, preferably more than 98 mole%. The polyvinyl alcohol-based resin may be modified, for example, polyvinyl formal or polyvinyl acetal modified with aldehydes may also be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually about 1,000 to 10,000, preferably in the range of 1,500 to 5,000.
將此種聚乙烯醇系樹脂製膜而成者係用作偏光膜之坯膜。將聚乙烯醇系樹脂製膜之方法並無特別限定,可使用公知之方法製膜。聚乙烯醇系坯膜之膜厚例如可設為10~150 μm左右。Those made of such polyvinyl alcohol-based resins are used as base films for polarizing films. The method of forming a polyvinyl alcohol-based resin into a film is not particularly limited, and a known method can be used to form a film. The film thickness of a polyvinyl-alcohol-type base film can be made into about 10-150 micrometers, for example.
聚乙烯醇系樹脂膜之單軸延伸可於利用二色性色素進行染色之前、與染色同時、或於染色之後進行。於染色之後進行單軸延伸之情形時,該單軸延伸可於硼酸處理之前進行,亦可於硼酸處理中進行。又,亦可於該等複數個階段中進行單軸延伸。於進行單軸延伸時,可於周速不同之輥間單軸地進行延伸,亦可使用熱輥單軸地進行延伸。又,單軸延伸可為於大氣中進行延伸之乾式延伸,亦可為使用溶劑而於使聚乙烯醇系樹脂膜膨潤之狀態下進行延伸之濕式延伸。延伸倍率通常為3~8倍左右。The uniaxial stretching of the polyvinyl alcohol-based resin film can be performed before dyeing with a dichroic dye, simultaneously with dyeing, or after dyeing. When performing uniaxial stretching after dyeing, the uniaxial stretching may be performed before or during boric acid treatment. In addition, uniaxial stretching can also be performed in these plural stages. In the case of uniaxial stretching, it may be uniaxially stretched between rolls having different circumferential speeds, or may be uniaxially stretched using a heated roll. In addition, the uniaxial stretching may be a dry stretching in which stretching is performed in the air, or a wet stretching in which a polyvinyl alcohol-based resin film is stretched in a state in which a polyvinyl alcohol-based resin film is swollen. The elongation ratio is usually about 3 to 8 times.
聚乙烯醇系樹脂膜之利用二色性色素進行之染色例如係藉由將聚乙烯醇系樹脂膜浸漬於含有二色性色素之水溶液中之方法而進行。The dyeing of a polyvinyl-alcohol-type resin film with a dichroic dye is performed by the method of immersing a polyvinyl-alcohol-type resin film in the aqueous solution containing a dichroic dye, for example.
作為二色性色素,具體而言,可使用碘或二色性之有機染料。作為二色性之有機染料,可列舉:C.I.DIRECT RED 39等包含雙偶氮化合物之二色性直接染料及包含三偶氮、四偶氮等化合物之二色性直接染料等。聚乙烯醇系樹脂膜較佳為於染色處理前預先實施對水之浸漬處理。As a dichroic dye, iodine or a dichroic organic dye can be used specifically. Examples of dichroic organic dyes include dichroic direct dyes containing disazo compounds such as C.I. DIRECT RED 39 and dichroic direct dyes containing compounds such as trisazo and tetrasazo. The polyvinyl alcohol-based resin film is preferably previously subjected to a water immersion treatment before the dyeing treatment.
於將碘用作二色性色素之情形時,通常採用將聚乙烯醇系樹脂膜浸漬於含有碘及碘化鉀之水溶液中進行染色之方法。該水溶液中之碘之含量相對於水100質量份,通常為0.01~1質量份左右。又,碘化鉀之含量相對於水100質量份,通常為0.5~20質量份左右。用於染色之水溶液之溫度通常為20~40℃左右。又,向該水溶液之浸漬時間(染色時間)通常為20~1,800秒左右。When iodine is used as a dichroic dye, the method of immersing and dyeing a polyvinyl alcohol-type resin film in the aqueous solution containing iodine and potassium iodide is employ|adopted normally. Content of the iodine in this aqueous solution is about 0.01-1 mass part normally with respect to 100 mass parts of water. Moreover, content of potassium iodide is about 0.5-20 mass parts normally with respect to 100 mass parts of water. The temperature of the aqueous solution used for dyeing is usually about 20-40°C. In addition, the immersion time (dyeing time) in the aqueous solution is usually about 20 to 1,800 seconds.
另一方面,於使用二色性之有機染料作為二色性色素之情形時,通常採用將聚乙烯醇系樹脂膜浸漬於包含水溶性二色性染料之水溶液進行染色之方法。該水溶液中之二色性有機染料之含量相對於水100質量份,通常為1×10-4 ~10質量份左右,較佳為1×10-3 ~1質量份,進而較佳為1×10-3 ~1×10-2 質量份。該水溶液亦可包含硫酸鈉等無機鹽作為染色助劑。用於染色之二色性染料水溶液之溫度通常為20~80℃左右。又,向該水溶液之浸漬時間(染色時間)通常為10~1,800秒左右。On the other hand, when using a dichroic organic dye as a dichroic dye, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing a water-soluble dichroic dye for dyeing is generally employed. The content of the dichroic organic dye in the aqueous solution is usually about 1×10 -4 to 10 parts by mass, preferably 1×10 -3 to 1 part by mass, more preferably 1×10 -3 to 1 part by mass relative to 100 parts by mass of water 10 -3 to 1×10 -2 parts by mass. The aqueous solution may also contain inorganic salts such as sodium sulfate as dyeing aids. The temperature of the dichroic dye aqueous solution used for dyeing is about 20-80 degreeC normally. In addition, the immersion time (dyeing time) in the aqueous solution is usually about 10 to 1,800 seconds.
利用二色性色素進行染色後之硼酸處理通常可藉由將經染色之聚乙烯醇系樹脂膜浸漬於硼酸水溶液之方法而進行。該硼酸水溶液中之硼酸之含量相對於水100質量份,通常為2~15質量份左右,較佳為5~12質量份。於使用碘作為二色性色素之情形時,該硼酸水溶液較佳為含有碘化鉀,該情形時之碘化鉀之含量相對於水100質量份,通常為0.1~15質量份左右,較佳為5~12質量份。向硼酸水溶液之浸漬時間通常為60~1,200秒左右,較佳為150~600秒,進而較佳為200~400秒。硼酸處理之溫度通常為50℃以上,較佳為50~85℃,進而較佳為60~80℃。The boric acid treatment after dyeing with a dichroic dye can be generally performed by a method of immersing a dyed polyvinyl alcohol-based resin film in a boric acid aqueous solution. Content of the boric acid in this boric-acid aqueous solution is about 2-15 mass parts normally with respect to 100 mass parts of water, Preferably it is 5-12 mass parts. When using iodine as a dichroic dye, the boric acid aqueous solution preferably contains potassium iodide, and the content of potassium iodide in this case is usually about 0.1 to 15 parts by mass, preferably 5 to 12 parts by mass, relative to 100 parts by mass of water. parts by mass. The immersion time in the boric acid aqueous solution is about 60 to 1,200 seconds normally, Preferably it is 150 to 600 seconds, More preferably, it is 200 to 400 seconds. The temperature of the boric acid treatment is usually above 50°C, preferably 50-85°C, more preferably 60-80°C.
硼酸處理後之聚乙烯醇系樹脂膜通常進行水洗處理。水洗處理例如可藉由將經硼酸處理之聚乙烯醇系樹脂膜浸漬於水中之方法進行。水洗處理中之水之溫度通常為5~40℃左右。又,浸漬時間通常為1~120秒左右。The polyvinyl alcohol-based resin film after the boric acid treatment is usually washed with water. The water washing treatment can be performed, for example, by a method of immersing a boric acid-treated polyvinyl alcohol-based resin film in water. The temperature of water in the washing process is usually about 5 to 40°C. Moreover, immersion time is about 1 to 120 seconds normally.
於水洗後實施乾燥處理而獲得偏光元件。乾燥處理例如可使用熱風乾燥機或遠紅外線加熱器進行。乾燥處理之溫度通常為30~100℃左右,較佳為50~80℃。乾燥處理之時間通常為60~600秒左右,較佳為120~600秒。藉由乾燥處理,偏光元件之水分率降低至實用程度。該水分率通常為5~20質量%左右,較佳為8~15質量%。若水分率低於5質量%,則有失去偏光元件之可撓性,偏光元件於其乾燥後損傷或破斷之情況。又,若水分率高於20質量%,則有偏光元件之熱穩定變差之可能性。After washing with water, drying treatment was performed to obtain a polarizing element. The drying treatment can be performed using, for example, a hot air dryer or a far-infrared heater. The temperature of the drying treatment is usually about 30-100°C, preferably 50-80°C. The drying time is usually about 60-600 seconds, preferably 120-600 seconds. By drying, the moisture content of the polarizer is reduced to a practical level. The water content is usually about 5 to 20% by mass, preferably 8 to 15% by mass. If the moisture content is less than 5% by mass, the flexibility of the polarizing element may be lost, and the polarizing element may be damaged or broken after drying. Moreover, when the moisture content exceeds 20 mass %, there exists a possibility that the thermal stability of a polarizing element may deteriorate.
如此對聚乙烯醇系樹脂膜進行單軸延伸、利用二色性色素之染色、硼酸處理、水洗及乾燥而獲得之偏光元件之厚度較佳為5~40 μm。The thickness of the polarizing element obtained by uniaxially stretching the polyvinyl alcohol-based resin film in this way, dyeing with a dichroic dye, treating with boric acid, washing with water, and drying is preferably 5 to 40 μm.
作為塗佈有具有吸收各向異性之色素之膜,可列舉包含具有液晶性之二色性色素之組合物、或塗佈包含二色性色素與聚合性液晶之組合物所獲得之膜等。該膜較佳為於其單面或兩面具有保護膜。作為該保護膜,可列舉與上文中作為可用於水平配向液晶硬化膜之製造之基材所例示之樹脂膜相同者。Examples of the film coated with a dye having absorption anisotropy include a composition containing a liquid crystalline dichroic dye, a film obtained by coating a composition containing a dichroic dye and a polymerizable liquid crystal, and the like. The film preferably has a protective film on one or both sides thereof. As this protective film, the thing similar to the resin film mentioned above as a base material which can be used for manufacture of the horizontal alignment liquid crystal cured film is mentioned.
塗佈有具有吸收各向異性之色素之膜越薄越佳,但若過薄則有強度降低、加工性變差之傾向。該膜之厚度通常為20 μm以下,較佳為5 μm以下,更佳為0.5~3 μm。The thinner the film coated with the pigment having absorption anisotropy, the better, but if it is too thin, the strength tends to decrease and the processability tends to deteriorate. The thickness of the film is usually 20 μm or less, preferably 5 μm or less, more preferably 0.5-3 μm.
作為塗佈有上述具有吸收各向異性之色素之膜,具體而言,可列舉日本專利特開2012-33249號公報等所記載之膜。Specific examples of the film coated with the above-mentioned dye having anisotropic absorption include films described in JP-A-2012-33249 and the like.
亦可於如此獲得之偏光元件之至少一面經由例如接著劑層積層透明保護膜。作為透明保護膜,可使用與上文中作為可用於水平配向液晶硬化膜之製造之基材所例示之樹脂膜相同之透明膜。A transparent protective film may also be laminated on at least one side of the thus obtained polarizing element via, for example, an adhesive. As the transparent protective film, the same transparent film as the resin film exemplified above as the substrate usable for the production of the horizontal alignment liquid crystal cured film can be used.
本發明之橢圓偏光板係包含本發明之積層體與偏光膜者,例如藉由經由接著劑層等使本發明之積層體與偏光膜積層,可獲得本發明之橢圓偏光板。The elliptically polarizing plate of the present invention includes the laminate of the present invention and a polarizing film. For example, the elliptically polarizing plate of the present invention can be obtained by laminating the laminate of the present invention and the polarizing film through an adhesive layer or the like.
於本發明之一實施態樣中,於將本發明之積層體與偏光膜積層之情形時,較佳為以構成積層體之水平配向液晶硬化膜之遲相軸(光軸)與偏光膜之吸收軸所成之角成為45±5°之方式積層。In one embodiment of the present invention, when the laminated body of the present invention is laminated with a polarizing film, it is preferable that the slow axis (optical axis) of the horizontal alignment liquid crystal cured film constituting the laminated body and the polarizing film Layers are stacked so that the angle formed by the absorption axes becomes 45±5°.
本發明之橢圓偏光板亦可具有先前一般之橢圓偏光板、或偏光膜及相位差膜所具備之構成。作為此種構成,例如可列舉:用以將橢圓偏光板貼合於有機EL等顯示元件之黏著劑層(片)、以保護偏光膜或液晶硬化膜之表面免受損傷或污染為目的而使用之保護膜等。The elliptically polarizing plate of the present invention may also have the configurations of conventional elliptically polarizing plates, polarizing films, and retardation films. As such a configuration, for example, an adhesive layer (sheet) for attaching an elliptical polarizing plate to a display element such as an organic EL, or for protecting the surface of a polarizing film or a liquid crystal cured film from damage or contamination protective film, etc.
本發明之積層體及橢圓偏光板可用於各種顯示裝置。 所謂顯示裝置係指具有顯示元件之裝置,包含發光元件或發光裝置作為發光源。作為顯示裝置,可列舉:液晶顯示裝置、有機電致發光(EL)顯示裝置、無機電致發光(EL)顯示裝置、觸控面板顯示裝置、電子發射顯示裝置(例如場發射顯示裝置(FED)、表面場發射顯示裝置(SED))、電子紙(使用電子油墨或電泳元件之顯示裝置、電漿顯示裝置、投射型顯示裝置(例如柵狀光閥(GLV)顯示裝置、具有數位微鏡裝置(DMD)之顯示裝置)及壓電陶瓷顯示器等。液晶顯示裝置包括透過型液晶顯示裝置、半透過型液晶顯示裝置、反射型液晶顯示裝置、直視型液晶顯示裝置及投影式液晶顯示裝置等之任一者。該等顯示裝置可為顯示二維圖像之顯示裝置,亦可為顯示三維圖像之立體顯示裝置。尤其本發明之橢圓偏光板就容易顯著地發揮其效果之方面而言,可適宜地用於有機電致發光(EL)顯示裝置,本發明之積層體可適宜地用於液晶顯示裝置及觸控面板顯示裝置。藉由使用本發明之積層體或橢圓偏光板,容易實現顯示裝置之薄型化,能夠獲得光學特性優異,可表現出良好之圖像顯示特性之顯示裝置。 [實施例]The laminate and elliptically polarizing plate of the present invention can be used in various display devices. The so-called display device refers to a device having a display element, including a light-emitting element or a light-emitting device as a light-emitting source. As the display device, a liquid crystal display device, an organic electroluminescence (EL) display device, an inorganic electroluminescence (EL) display device, a touch panel display device, an electron emission display device (such as a field emission display device (FED) , surface field emission display device (SED)), electronic paper (display device using electronic ink or electrophoretic element, plasma display device, projection display device (such as grid light valve (GLV) display device, digital micromirror device (DMD) display device) and piezoelectric ceramic display, etc. Liquid crystal display devices include transmissive liquid crystal display devices, transflective liquid crystal display devices, reflective liquid crystal display devices, direct-view liquid crystal display devices and projection liquid crystal display devices, etc. Either. These display devices can be display devices that display two-dimensional images, and can also be stereoscopic display devices that display three-dimensional images. Especially the elliptical polarizing plate of the present invention is easy to significantly bring out its effect, It can be suitably used in organic electroluminescent (EL) display devices, and the laminate of the present invention can be suitably used in liquid crystal display devices and touch panel display devices. By using the laminate or elliptical polarizer of the present invention, it is easy to realize The thinning of the display device can obtain a display device with excellent optical characteristics and good image display characteristics. [Example]
以下,藉由實施例對本發明更具體地進行說明。再者,例中之「%」及「份」只要無特別記載,則分別意指質量%及質量份。Hereinafter, the present invention will be described more specifically with reference to examples. In addition, "%" and "part" in an example mean % by mass and parts by mass, respectively, unless otherwise specified.
1.實施例1 (1)水平配向膜形成用組合物之製備 藉由將下述結構之光配向性材料5質量份(重量平均分子量:30000)與環戊酮(溶劑)95質量份作為成分進行混合,並將所獲得之混合物於80℃下攪拌1小時,而獲得水平配向膜形成用組合物。 [化23] 1. Example 1 (1) The composition for forming a horizontal alignment film was prepared by using 5 parts by mass of a photo-alignment material with the following structure (weight average molecular weight: 30000) and 95 parts by mass of cyclopentanone (solvent) as components Mixing was performed, and the obtained mixture was stirred at 80° C. for 1 hour to obtain a composition for forming a horizontal alignment film. [chem 23]
(2)聚合性液晶化合物之製備 分別製備具有下述分子結構之聚合性液晶化合物(X1)及聚合性液晶化合物(X2)。聚合性液晶化合物(X1)係依據日本專利特開2010-31223號公報所記載之方法進行製造。又,聚合性液晶化合物(X2)係依據日本專利特開2009-173893號公報所記載之方法進行製造。(2) Preparation of polymerizable liquid crystal compounds A polymerizable liquid crystal compound (X1) and a polymerizable liquid crystal compound (X2) having the following molecular structures were prepared respectively. The polymerizable liquid crystal compound (X1) was produced according to the method described in JP-A-2010-31223. Moreover, the polymerizable liquid crystal compound (X2) was manufactured according to the method described in Unexamined-Japanese-Patent No. 2009-173893.
聚合性液晶化合物(X1) [化24] Polymeric Liquid Crystal Compound (X1) [Chem. 24]
聚合性液晶化合物(X2) [化25] Polymeric Liquid Crystal Compound (X2) [Chem. 25]
使聚合性液晶化合物(X1)1 mg溶解於四氫呋喃50 mL中而獲得溶液。將作為測定用試樣獲得之溶液放入至光程長1 cm之測定用單元,將測定用試樣設置於紫外可見分光光度計(島津製作所股份有限公司製造之「UV-2450」),測定吸收光譜,自獲得之吸收光譜讀取成為極大吸收度之波長,結果波長300~400 nm之範圍內之極大吸收波長λmax 為350 nm。A solution was obtained by dissolving 1 mg of the polymerizable liquid crystal compound (X1) in 50 mL of tetrahydrofuran. The solution obtained as a measurement sample was put into a measurement cell with an optical path length of 1 cm, and the measurement sample was set in an ultraviolet-visible spectrophotometer (manufactured by Shimadzu Corporation "UV-2450") to measure In the absorption spectrum, the wavelength of maximum absorption was read from the obtained absorption spectrum, and as a result, the maximum absorption wavelength λ max in the wavelength range of 300 to 400 nm was 350 nm.
(3)水平配向液晶硬化膜形成用聚合性液晶組合物之製備 對下述式(LC242)所示之聚合性液晶化合物LC242:PaliocolorLC242(BASF公司,註冊商標)添加調平劑(DIC公司製造之「F-556」)0.1質量份及聚合起始劑Irg369 3質量份。進而,以固形物成分濃度成為13%之方式添加環戊酮,並將該等進行混合,藉此獲得水平配向液晶硬化膜形成用聚合性液晶組合物。(3) Preparation of a polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film To the polymerizable liquid crystal compound LC242 represented by the following formula (LC242): PaliocolorLC242 (BASF Corporation, registered trademark), 0.1 parts by mass of a leveling agent ("F-556" manufactured by DIC Corporation) and 3 parts by mass of a polymerization initiator Irg369 were added share. Furthermore, cyclopentanone was added so that solid content density|concentration might become 13 %, and these were mixed, and the polymerizable liquid crystal composition for horizontal alignment liquid crystal cured film formation was obtained.
LC242:PaliocolorLC242(BASF公司,註冊商標) [化26] LC242: PaliocolorLC242 (BASF Corporation, registered trademark) [Chem. 26]
(4)垂直配向液晶硬化膜形成用聚合性液晶組合物之製備 相對於液晶化合物(X2)100質量份,添加調平劑「F-556」(DIC公司製造)0.25質量份、以日本專利特願2016-514802號公報為參考而製備之離子性化合物A(分子量:645)1.5質量份、矽烷偶合劑「KBE-9103」(信越化學工業股份有限公司製造)0.5質量份、及作為光聚合起始劑之2-二甲基胺基-2-苄基-1-(4-𠰌啉基苯基)丁烷-1-酮(BASF Japan股份有限公司製造之「Irgacure (註冊商標)369(Irg369)」)6質量份。進而,以固形物成分濃度成為13%之方式添加N-甲基-2-吡咯啶酮(NMP)。將該混合物於80℃下攪拌1小時,藉此獲得垂直配向液晶硬化膜形成用聚合性液晶組合物。(4) Preparation of a polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film Ionic compound A (molecular weight : 645) 1.5 parts by mass, silane coupling agent "KBE-9103" (manufactured by Shin-Etsu Chemical Co., Ltd.) 0.5 parts by mass, and 2-dimethylamino-2-benzyl-1 as a photopolymerization initiator -6 parts by mass of (4-𠰌linylphenyl)butan-1-one ("Irgacure (registered trademark) 369 (Irg369)" manufactured by BASF Japan Co., Ltd.). Furthermore, N-methyl-2-pyrrolidone (NMP) was added so that the solid content concentration might become 13%. This mixture was stirred at 80 degreeC for 1 hour, and the polymerizable liquid crystal composition for vertical alignment liquid crystal cured film formation was obtained.
離子性化合物A: [化27] Ionic Compound A: [Chem. 27]
(5)水平配向液晶硬化膜之形成 於對Zeon corporation公司製造之COP膜(ZF14-50)實施電暈處理後,利用棒式塗佈機塗佈水平配向膜形成用組合物,於80℃下乾燥1分鐘,使用偏光UV照射裝置(SPOT CURE SP-9;牛尾電機股份有限公司製造),以波長313 nm下之累計光量:100 mJ/cm2 實施偏光UV曝光,獲得水平配向膜。利用橢偏計測定所獲得之水平配向膜之膜厚,結果為200 nm。 繼而,於水平配向膜上塗佈水平配向液晶硬化膜形成用聚合性液晶組合物,於120℃下加熱60秒後,使用高壓水銀燈(UNICURE VB-15201BY-A,牛尾電機股份有限公司製造),自塗佈有水平配向液晶硬化膜形成用聚合性液晶組合物之面照射紫外線(於氮氣氛圍下,波長365 nm下之累計光量:500 mJ/cm2 ),藉此形成水平配向液晶硬化膜,獲得將基材、水平配向膜、水平配向液晶硬化膜依序鄰接地積層而成之積層體。利用橢偏計測定所獲得之水平配向液晶硬化膜之膜厚,結果為1.1 μm。(5) Formation of the horizontal alignment liquid crystal cured film After corona treatment was performed on the COP film (ZF14-50) manufactured by Zeon Corporation, the composition for forming the horizontal alignment film was coated with a bar coater and placed at 80°C. After drying for 1 minute, use a polarized UV irradiation device (SPOT CURE SP-9; manufactured by Ushio Electric Co., Ltd.) to perform polarized UV exposure at a wavelength of 313 nm with an integrated light intensity of 100 mJ/cm 2 to obtain a horizontal alignment film. The film thickness of the obtained horizontal alignment film was measured by an ellipsometer and found to be 200 nm. Then, apply the polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film on the horizontally aligned film, heat it at 120°C for 60 seconds, and use a high-pressure mercury lamp (UNICURE VB-15201BY-A, manufactured by Ushio Electric Co., Ltd.), The surface on which the polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film was applied was irradiated with ultraviolet rays (accumulated light intensity at a wavelength of 365 nm in a nitrogen atmosphere: 500 mJ/cm 2 ), thereby forming a horizontally aligned liquid crystal cured film, A laminate is obtained in which the substrate, the horizontal alignment film, and the horizontal alignment liquid crystal cured film are sequentially stacked adjacent to each other. The film thickness of the obtained horizontally aligned liquid crystal cured film was measured by an ellipsometer and found to be 1.1 μm.
<水平配向液晶硬化膜之相位差值測定> 對包含上述基材、水平配向膜、水平配向液晶硬化膜之積層體之水平配向液晶硬化膜面實施電暈處理,經由LINTEC公司製造之25 μm感壓式黏著劑貼合於玻璃。針對所獲得之包含玻璃、黏著劑、水平配向液晶硬化膜、水平配向膜、基材之積層體,預先確認基材無相位差後,使用王子計測機器股份有限公司製造之KOBRA-WPR測定水平配向液晶硬化膜之Re(450)及Re(550),算出α=Re(450)/Re(550)。將結果示於表1。<Measurement of Retardation Value of Horizontally Aligned Liquid Crystal Cured Film> Corona treatment was performed on the surface of the horizontal alignment liquid crystal cured film of the laminate comprising the above-mentioned substrate, horizontal alignment film, and horizontal alignment liquid crystal cured film, and bonded to the glass with a 25 μm pressure-sensitive adhesive manufactured by LINTEC. For the obtained laminate including glass, adhesive, horizontal alignment liquid crystal cured film, horizontal alignment film, and substrate, after confirming that there is no retardation of the substrate in advance, the horizontal alignment is measured using KOBRA-WPR manufactured by Oji Scientific Instruments Co., Ltd. Re(450) and Re(550) of the liquid crystal cured film were calculated as α=Re(450)/Re(550). The results are shown in Table 1.
(6)垂直配向液晶硬化膜之製造 於對如上所述製作之包含基材、水平配向膜及水平配向液晶硬化膜的積層體之水平配向液晶硬化膜上實施電暈處理後,使用棒式塗佈機塗佈上述垂直配向液晶硬化膜形成用聚合性液晶組合物,於120℃下加熱60秒。繼而,於加熱至120℃之狀態下,使用高壓水銀燈(UNICURE VB-15201BY-A,牛尾電機股份有限公司製造),自塗佈有垂直配向液晶硬化膜形成用聚合性液晶組合物之面照射紫外線(於氮氣氛圍下,波長365 nm下之累計光量:500 mJ/cm2 ),藉此形成垂直配向液晶硬化膜,獲得將基材、水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序鄰接地積層而成之積層體。利用橢偏計(日本分光股份有限公司製造之M-220)測定所獲得之垂直配向液晶硬化膜之膜厚,結果為0.6 μm。該積層體之自水平配向液晶硬化膜之與垂直配向液晶硬化膜為相反側之面至垂直配向液晶硬化膜之與水平配向液晶硬化膜為相反側之面的總膜厚T1為1.7 μm。(6) Manufacture of Vertical Alignment Liquid Crystal Cured Film After performing corona treatment on the horizontal alignment liquid crystal cured film of the laminate comprising the base material, horizontal alignment film, and horizontal alignment liquid crystal cured film produced as described above, bar coating is used to The above-mentioned polymerizable liquid crystal composition for forming a vertically aligned liquid crystal cured film was coated on a cloth machine, and heated at 120° C. for 60 seconds. Next, in a state heated to 120°C, ultraviolet rays were irradiated from the surface coated with the polymerizable liquid crystal composition for forming a vertically aligned liquid crystal cured film using a high-pressure mercury lamp (UNICURE VB-15201BY-A, manufactured by Ushio Electric Co., Ltd.) (In a nitrogen atmosphere, the cumulative light intensity at a wavelength of 365 nm: 500 mJ/cm 2 ), thereby forming a vertical alignment liquid crystal cured film, and obtaining a substrate, a horizontal alignment film, a horizontal alignment liquid crystal cured film, and a vertical alignment liquid crystal cured film A laminate formed by successively stacking layers. The film thickness of the obtained vertical alignment liquid crystal cured film was measured with an ellipsometer (M-220 manufactured by JASCO Co., Ltd.), and it was 0.6 μm. The total film thickness T1 of the laminate from the surface of the horizontal alignment cured liquid crystal film opposite to the vertical alignment liquid crystal cured film to the surface of the vertical alignment liquid crystal cured film opposite to the horizontal alignment liquid crystal cured film was 1.7 μm.
<垂直配向液晶硬化膜之相位差值測定> 對藉由上述程序製作之包含基材、水平配向膜、水平配向液晶硬化膜、垂直配向液晶硬化膜的積層體之垂直配向液晶硬化膜面實施電暈處理,經由LINTEC公司製造之25 μm感壓式黏著劑貼合於玻璃。針對所獲得之積層體,預先確認基材無相位差後,使用王子計測機器股份有限公司製造之KOBRA-WPR,使光對光學特性測定用樣品之入射角變化而測定包含垂直配向液晶硬化膜及水平配向液晶硬化膜之積層體之正面相位差值、及以進相軸為中心傾斜40°時之相位差值。又,藉由相同之方法測定包含玻璃、黏著劑、水平配向液晶硬化膜、水平配向膜、基材的積層體之正面相位差值、及以進相軸為中心傾斜40°時之相位差值。 繼而,針對上述垂直配向液晶硬化膜、水平配向液晶硬化膜各者,使用日本分光股份有限公司製造之橢偏計M-220測定各波長下之平均折射率。又,使用Hamamatsu Photonics股份有限公司製造之Optical NanoGauge膜厚計C12562-01測定膜厚。由上述正面相位差值、以進相軸為中心傾斜40°時之相位差值、平均折射率、膜厚之值,以王子計測機器技術資料(http://www.oji-keisoku.co.jp/products/kobra/reference.html)為參考,算出三維折射率。根據所獲得之三維折射率,依照以下式,對包含垂直配向液晶硬化膜及水平配向液晶硬化膜之積層體、以及水平配向液晶硬化膜之光學特性進行計算,由各值之差計算垂直配向液晶硬化膜之Rth(450)、Rth(550)之值,算出αth=Rth(450)/Rth(550)。將結果示於表1。 RthC(λ)=((nxC(λ)+nyC(λ))/2-nzC(λ))×dC 上述式中,RthC(λ)表示波長λ nm下之垂直配向液晶硬化膜之膜厚方向之相位差值。又,nxC(λ)表示波長λ nm下之垂直配向液晶硬化膜之面內主折射率,nyC(λ)表示波長λ nm下之相對於nxC(λ)於面內正交之方向之折射率,nzC(λ)表示波長λ nm下之垂直配向液晶硬化膜之厚度方向之折射率,於nxC(λ)=nyC(λ)之情形時,nxC(λ)可設為於膜面內任意之方向之折射率,dC表示垂直配向液晶硬化膜之膜厚。<Measurement of Retardation Value of Vertically Aligned Liquid Crystal Cured Film> Corona treatment is performed on the surface of the vertical alignment liquid crystal cured film of the laminate including the substrate, horizontal alignment film, horizontal alignment liquid crystal cured film, and vertical alignment liquid crystal cured film produced by the above procedure, and the 25 μm pressure sensitive film manufactured by LINTEC Co., Ltd. is used. Adhesive to attach to glass. For the obtained laminate, after confirming that there is no phase difference in the base material in advance, use KOBRA-WPR manufactured by Oji Scientific Instruments Co., Ltd. to change the incident angle of light on the sample for optical characteristic measurement to measure the cured film including vertical alignment liquid crystal and The front retardation value of the laminate of the horizontally aligned liquid crystal cured film, and the retardation value when the center of the phase advance axis is tilted by 40°. In addition, the front retardation value of the laminate including glass, adhesive, horizontal alignment liquid crystal cured film, horizontal alignment film, and substrate, and the retardation value when the center of the phase advance axis is inclined by 40° are measured by the same method . Then, the average refractive index at each wavelength was measured using the ellipsometer M-220 by JASCO Corporation about each of said vertical alignment liquid crystal cured film and horizontal alignment liquid crystal cured film. Moreover, the film thickness was measured using the Optical NanoGauge film thickness meter C12562-01 by Hamamatsu Photonics Co., Ltd. make. From the above-mentioned front phase difference value, the phase difference value when the phase advance axis is tilted by 40°, the average refractive index, and the value of film thickness, the technical data of Oji Instruments (http://www.oji-keisoku.co. jp/products/kobra/reference.html) as a reference to calculate the three-dimensional refractive index. According to the three-dimensional refractive index obtained, according to the following formula, calculate the optical characteristics of the laminate including the vertical alignment liquid crystal cured film and the horizontal alignment liquid crystal cured film, and the horizontal alignment liquid crystal cured film, and calculate the vertical alignment liquid crystal from the difference between the values From the values of Rth(450) and Rth(550) of the cured film, calculate αth=Rth(450)/Rth(550). The results are shown in Table 1. RthC(λ)=((nxC(λ)+nyC(λ))/2-nzC(λ))×dC In the above formula, RthC(λ) represents the retardation value in the film thickness direction of the vertically aligned liquid crystal cured film at a wavelength of λ nm. Also, nxC(λ) represents the in-plane main refractive index of the vertically aligned liquid crystal cured film at a wavelength of λ nm, and nyC(λ) represents the refractive index in the direction perpendicular to nxC(λ) at a wavelength of λ nm , nzC(λ) represents the refractive index in the thickness direction of the vertically aligned liquid crystal cured film at a wavelength of λ nm. In the case of nxC(λ)=nyC(λ), nxC(λ) can be set at any point in the film surface The refractive index of the direction, dC represents the film thickness of the vertically aligned liquid crystal cured film.
(7)積層體之評價 <積層體之配向性評價> 將所獲得之積層體經由LINTEC公司製造之感壓式黏著劑(25 μm)貼合於5×5 cm×厚度0.7 mm之玻璃,僅將基材剝離。對於所獲得之樣品,使用偏光顯微鏡(Olympus股份有限公司製造之「BX-51」),於倍率200倍之條件下進行觀察,對視野480 μm×320 μm內之配向缺陷數進行計數。此處,作為配向缺陷數,僅對起因於測定用樣品之配向缺陷進行計數,起因於樣品以外之環境異物等之缺陷數被排除而不進行計數。根據利用偏光顯微鏡進行觀察之結果,基於以下之評價基準對積層體之配向性進行評價。若為〇,則判斷為配向性優異,若為△,則判斷為不對光學特性造成影響之程度之配向性。將結果示於表1。 評價基準: ○(非常良好):配向缺陷數為0個以上5個以下。 △(良好):配向缺陷數為6個以上20個以下。 ×(差):配向缺陷數為21個以上或完全未配向。(7) Evaluation of laminates <Orientation evaluation of laminates> The obtained laminate was bonded to a glass of 5×5 cm×0.7 mm in thickness through a pressure-sensitive adhesive (25 μm) manufactured by LINTEC, and only the substrate was peeled off. The obtained sample was observed at a magnification of 200 times using a polarizing microscope ("BX-51" manufactured by Olympus Co., Ltd.), and the number of alignment defects in a field of view of 480 μm×320 μm was counted. Here, as the number of alignment defects, only the alignment defects caused by the sample for measurement were counted, and the number of defects caused by environmental foreign matter other than the sample was excluded and not counted. Based on the results of observation with a polarizing microscope, the alignment of the laminate was evaluated based on the following evaluation criteria. If it is 0, it is judged that the alignment property is excellent, and if it is △, it is judged that it is the degree of alignment which does not affect the optical characteristic. The results are shown in Table 1. Evaluation criteria: ○ (very good): The number of alignment defects is 0 or more and 5 or less. Δ (good): The number of alignment defects is 6 or more and 20 or less. × (poor): The number of alignment defects is 21 or more or there is no alignment at all.
<積層體之密接性試驗> 以JIS K5600-5-6之附著性試驗(十字切割法)為參考,如下所述實施積層體之密接性試驗。首先,將積層體之垂直配向液晶硬化膜側與5×5 cm×厚度0.7 mm之玻璃經由LINTEC公司製造之感壓式黏著劑(25 μm)貼合,僅將基材自積層體剝離。利用切割機於所獲得之樣品之積層體側製作100塊之量之1 mm□之切口。於所獲得之100塊切口之上貼合Cellotape(註冊商標)(Nichiban公司製造),將Cellotape剝離後,確認於積層體中之層間發生剝離之塊數,根據以下基準判定密接性。將結果示於表1。 評價基準: 〇:於Cellotape剝離後,於積層體中之層間發生剝離之塊未達30塊。 △:於Cellotape剝離後,於積層體中之層間發生剝離之塊為30塊以上59塊以下。 ×:於Cellotape剝離後,於積層體中之層間發生剝離之塊為60塊以上。<Adhesive test of laminated body> With reference to the adhesion test (cross-cut method) of JIS K5600-5-6, the adhesion test of the laminate was carried out as follows. First, the vertical alignment liquid crystal cured film side of the laminate was bonded to glass of 5 x 5 cm x thickness 0.7 mm through a pressure-sensitive adhesive (25 μm) manufactured by LINTEC, and only the substrate was peeled off from the laminate. Incisions of 1 mm□ were made for 100 pieces on the side of the laminated body of the obtained sample using a cutting machine. Cellotape (registered trademark) (manufactured by Nichiban Corporation) was attached to the obtained 100 cutouts, and after the Cellotape was peeled off, the number of peeled layers in the laminate was confirmed, and the adhesiveness was judged according to the following criteria. The results are shown in Table 1. Evaluation criteria: 〇: After the Cellotape was peeled off, there were less than 30 pieces peeled between the layers in the laminate. △: After Cellotape peeling, there were 30 or more and 59 or more blocks that were peeled between the layers in the laminate. ×: After Cellotape peeling, there were 60 or more blocks that peeled between layers in the laminate.
2.實施例2
將水平配向液晶硬化膜形成用聚合性液晶組合物之製備及水平配向液晶硬化膜之形成如下所述進行變更,除此以外,藉由與實施例1相同之方式,製作將基材、水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序鄰接地積層而成之積層體,實施積層體之密接性及配向性評價。將結果示於表1。2.
(1)水平配向液晶硬化膜形成用聚合性液晶組合物之製備 將聚合性液晶化合物(X1)及聚合性液晶化合物(X2)以質量比90:10進行混合,獲得混合物。相對於所獲得之混合物100質量份,添加調平劑「BYK-361N」(BM Chemie公司製造)0.1質量份、及作為光聚合起始劑之2-二甲基胺基-2-苄基-1-(4-𠰌啉基苯基)丁烷-1-酮(BASF Japan股份有限公司製造之「Irgacure(註冊商標)369(Irg369)」)6質量份。進而,以固形物成分濃度成為13%之方式添加N-甲基-2-吡咯啶酮(NMP)。將該混合物於80℃下攪拌1小時,藉此獲得水平配向液晶硬化膜形成用聚合性液晶組合物。(1) Preparation of a polymerizable liquid crystal composition for forming a horizontal alignment liquid crystal cured film The polymerizable liquid crystal compound (X1) and the polymerizable liquid crystal compound (X2) were mixed at a mass ratio of 90:10 to obtain a mixture. With respect to 100 parts by mass of the obtained mixture, 0.1 part by mass of a leveling agent "BYK-361N" (manufactured by BM Chemie) and 2-dimethylamino-2-benzyl- 6 parts by mass of 1-(4-?olinylphenyl)butan-1-one ("Irgacure (registered trademark) 369 (Irg369)" manufactured by BASF Japan Co., Ltd.). Furthermore, N-methyl-2-pyrrolidone (NMP) was added so that the solid content concentration might become 13%. The mixture was stirred at 80° C. for 1 hour, whereby a polymerizable liquid crystal composition for forming a horizontal alignment liquid crystal cured film was obtained.
(2)水平配向液晶硬化膜之形成 於對Zeon corporation公司製造之COP膜(ZF14-50)實施電暈處理後,使用棒式塗佈機塗佈水平配向膜形成用組合物,於80℃下進行1分鐘乾燥後,使用偏光UV照射裝置(SPOT CURE SP-9;牛尾電機股份有限公司製造),以波長313 nm下之累計光量:100 mJ/cm2 實施偏光UV曝光,獲得水平配向膜。利用橢偏計測定所獲得之水平配向膜之膜厚,結果為200 nm。 繼而,於上述水平配向膜上塗佈水平配向液晶硬化膜形成用聚合性液晶組合物,於120℃下加熱60秒後,使用高壓水銀燈(UNICURE VB-15201BY-A,牛尾電機股份有限公司製造),自塗佈有水平配向液晶硬化膜形成用聚合性液晶組合物之面照射紫外線(於氮氣氛圍下,波長365 nm下之累計光量:500 mJ/cm2 ),藉此形成水平配向液晶硬化膜,獲得將基材、垂直配向液晶硬化膜、水平配向膜、水平配向液晶硬化膜依序鄰接地積層而成之積層體。利用橢偏計測定所獲得之水平配向液晶硬化膜之膜厚,結果為2.2 μm。(2) Formation of the horizontal alignment liquid crystal cured film After corona treatment was performed on the COP film (ZF14-50) manufactured by Zeon Corporation, the composition for forming the horizontal alignment film was applied using a bar coater, and the temperature was set at 80°C. After drying for 1 minute, polarized UV exposure was performed with a polarized UV irradiation device (SPOT CURE SP-9; manufactured by Ushio Electric Co., Ltd.) at a wavelength of 313 nm: 100 mJ/cm 2 to obtain a horizontal alignment film. The film thickness of the obtained horizontal alignment film was measured by an ellipsometer and found to be 200 nm. Next, apply a polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film on the horizontally aligned film, heat it at 120° C. for 60 seconds, and then use a high-pressure mercury lamp (UNICURE VB-15201BY-A, manufactured by Ushio Electric Co., Ltd.) , by irradiating ultraviolet rays from the surface coated with the polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film (accumulated light intensity at a wavelength of 365 nm in a nitrogen atmosphere: 500 mJ/cm 2 ), thereby forming a horizontally aligned liquid crystal cured film , to obtain a laminate in which the base material, the vertically aligned liquid crystal cured film, the horizontally aligned film, and the horizontally aligned liquid crystal cured film are sequentially adjacently laminated. The film thickness of the obtained horizontally aligned liquid crystal cured film was measured by an ellipsometer and found to be 2.2 μm.
3.實施例3
將垂直配向液晶硬化膜形成用聚合性液晶組合物之製備及垂直配向液晶硬化膜之形成如下所述進行變更,除此以外,藉由與實施例2相同之方式,製作將基材、水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序鄰接地積層而成之積層體,實施積層體之密接性及配向性評價。將結果示於表1。3.
(1)垂直配向液晶硬化膜形成用聚合性液晶組合物之製備 將聚合性液晶化合物(X1)及聚合性液晶化合物(X2)以質量比90:10進行混合,獲得混合物。相對於所獲得之混合物100質量份,添加調平劑「F-556」(DIC公司製造)0.25質量份、以日本專利特願2016-514802號公報為參考而製備之離子性化合物A(分子量:645)1.5質量份、矽烷偶合劑「KBE-9103」(信越化學工業股份有限公司製造)0.5質量份、作為光聚合起始劑之2-二甲基胺基-2-苄基-1-(4-𠰌啉基苯基)丁烷-1-酮(BASF Japan股份有限公司製造之「Irgacure(註冊商標)369(Irg369)」)6質量份。進而,以固形物成分濃度成為13%之方式添加N-甲基-2-吡咯啶酮(NMP)。將該混合物於80℃下攪拌1小時,藉此獲得垂直配向液晶硬化膜形成用聚合性液晶組合物。(1) Preparation of a polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film The polymerizable liquid crystal compound (X1) and the polymerizable liquid crystal compound (X2) were mixed at a mass ratio of 90:10 to obtain a mixture. With respect to 100 parts by mass of the obtained mixture, 0.25 parts by mass of the leveling agent "F-556" (manufactured by DIC Corporation) was added, and the ionic compound A (molecular weight: 645) 1.5 parts by mass, silane coupling agent "KBE-9103" (manufactured by Shin-Etsu Chemical Co., Ltd.) 0.5 parts by mass, 2-dimethylamino-2-benzyl-1-( 6 parts by mass of 4-?olinylphenyl)butan-1-one ("Irgacure (registered trademark) 369 (Irg369)" manufactured by BASF Japan Co., Ltd.). Furthermore, N-methyl-2-pyrrolidone (NMP) was added so that the solid content concentration might become 13%. This mixture was stirred at 80 degreeC for 1 hour, and the polymerizable liquid crystal composition for vertical alignment liquid crystal cured film formation was obtained.
(2)垂直配向液晶硬化膜之製作 於對藉由與實施例2相同之程序製作之包含基材、水平配向膜、水平配向液晶硬化膜的積層體之水平配向液晶硬化膜面實施電暈處理後,使用棒式塗佈機塗佈垂直配向液晶硬化膜形成用聚合性液晶組合物,於120℃下加熱60秒。繼而,使用高壓水銀燈(UNICURE VB-15201BY-A,牛尾電機股份有限公司製造),自塗佈有垂直配向液晶硬化膜形成用聚合性液晶組合物之面照射紫外線(於氮氣氛圍下,波長365 nm下之累計光量:500 mJ/cm2 ),藉此形成垂直配向液晶硬化膜。利用橢偏計(日本分光股份有限公司製造之M-220)測定所獲得之垂直配向液晶硬化膜之膜厚,結果為1.2 μm。(2) Fabrication of Vertical Alignment Liquid Crystal Cured Film Corona treatment was performed on the surface of the horizontal alignment liquid crystal cured film of the laminate comprising the base material, horizontal alignment film, and horizontal alignment liquid crystal cured film produced by the same procedure as in Example 2. Then, the polymerizable liquid crystal composition for vertical alignment liquid crystal cured film formation was apply|coated using the bar coater, and it heated at 120 degreeC for 60 second. Then, using a high-pressure mercury lamp (UNICURE VB-15201BY-A, manufactured by Ushio Electric Co., Ltd.), irradiate ultraviolet light (wavelength 365 nm under nitrogen atmosphere) from the surface coated with the polymerizable liquid crystal composition for vertical alignment liquid crystal cured film formation. Accumulated light intensity: 500 mJ/cm 2 ), thereby forming a vertically aligned liquid crystal cured film. The film thickness of the obtained vertically aligned liquid crystal cured film was measured with an ellipsometer (M-220 manufactured by JASCO Co., Ltd.), and it was 1.2 μm.
4.實施例4 將水平配向液晶硬化膜之形成如下所述進行變更,除此以外,藉由與實施例3相同之方式製作將基材、硬化樹脂層、水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序鄰接地積層而成之積層體,實施積層體之密接性及配向性評價。將結果示於表1。4. Embodiment 4 The formation of the horizontal alignment liquid crystal cured film was changed as follows, except that, the base material, the cured resin layer, the horizontal alignment film, the horizontal alignment liquid crystal cured film, and the vertical alignment liquid crystal cured film were produced in the same manner as in Example 3. Adhesiveness and orientation evaluation of the laminate is performed on the laminate formed by stacking films adjacent to each other in sequence. The results are shown in Table 1.
(1)水平配向液晶硬化膜之形成 製備將二季戊四醇六丙烯酸酯(ARONIX M-403,東亞合成股份有限公司製造之多官能丙烯酸酯)50質量份、丙烯酸酯樹脂(Ebecryl 4858,Daicel-UCB股份有限公司製造)50質量份、2-甲基-1[4-(甲硫基)苯基]-2-𠰌啉基丙烷-1-酮(Irgacure 907;Ciba Specialty Chemicals 公司製造)3質量份溶解於異丙醇250質量份所獲得之溶液,獲得含有丙烯酸酯化合物而成之硬化樹脂層形成用組合物。 繼而,於對Zeon corporation公司製造之COP膜(ZF14-50)實施電暈處理後,利用棒式塗佈機塗佈上述硬化樹脂層形成用組合物,於50℃下乾燥1分鐘後,使用高壓水銀燈(「UNICURE VB-15201BY-A」,牛尾電機股份有限公司製造),照射紫外線(於氮氣氛圍下,波長365 nm下之累計光量:400 mJ/cm2 ),藉此形成硬化樹脂層。利用接觸式膜厚計測定所獲得之硬化樹脂層之膜厚,結果為2.0 μm。 其次,於藉由上述方法製造之包含基材及硬化樹脂層之積層體之硬化樹脂層上實施電暈處理,使用棒式塗佈機塗佈水平配向膜形成用聚合性液晶組合物。於80℃下乾燥1分鐘後,使用偏光UV照射裝置(SPOT CURE SP-9;牛尾電機股份有限公司製造),以波長313 nm下之累計光量:100 mJ/cm2 實施偏光UV曝光,獲得水平配向膜。利用橢偏計測定所獲得之水平配向膜之膜厚,結果為200 nm。 繼而,於水平配向膜上塗佈水平配向液晶硬化膜形成用聚合性液晶組合物,於120℃下加熱60秒後,使用高壓水銀燈(UNICURE VB-15201BY-A,牛尾電機股份有限公司製造),自塗佈有水平配向液晶硬化膜形成用聚合性液晶組合物之面照射紫外線(於氮氣氛圍下,波長365 nm下之累計光量:500 mJ/cm2 ),藉此形成水平配向液晶硬化膜。利用橢偏計測定所獲得之水平配向液晶硬化膜之膜厚,結果為2.2 μm。(1) Formation and preparation of horizontal alignment liquid crystal cured film 50 parts by mass of dipentaerythritol hexaacrylate (ARONIX M-403, multifunctional acrylate manufactured by Toa Gosei Co., Ltd.), acrylate resin (Ebecryl 4858, Daicel-UCB shares Co., Ltd.) 50 parts by mass, 2-methyl-1[4-(methylthio)phenyl]-2-?olinylpropan-1-one (Irgacure 907; Ciba Specialty Chemicals Co., Ltd.) 3 parts by mass dissolved The obtained solution with 250 mass parts of isopropanols obtained the composition for hardening resin layer formation containing an acrylate compound. Next, after performing corona treatment on the COP film (ZF14-50) manufactured by Zeon Corporation, the above-mentioned composition for forming a cured resin layer was coated with a bar coater, dried at 50°C for 1 minute, and then coated with a high pressure A mercury lamp ("UNICURE VB-15201BY-A", manufactured by Ushio Electric Co., Ltd.) was irradiated with ultraviolet rays (accumulated light intensity at a wavelength of 365 nm in a nitrogen atmosphere: 400 mJ/cm 2 ) to form a hardened resin layer. The film thickness of the obtained cured resin layer was measured with a contact film thickness gauge, and it was 2.0 μm. Next, corona treatment was performed on the cured resin layer of the laminate including the base material and the cured resin layer produced by the above method, and the polymerizable liquid crystal composition for forming a horizontal alignment film was coated using a bar coater. After drying at 80°C for 1 minute, use a polarized UV irradiation device (SPOT CURE SP-9; manufactured by Ushio Electric Co., Ltd.) to perform polarized UV exposure at a wavelength of 313 nm with a cumulative light intensity of 100 mJ/cm 2 to obtain a level Alignment film. The film thickness of the obtained horizontal alignment film was measured by an ellipsometer and found to be 200 nm. Then, apply the polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film on the horizontally aligned film, heat it at 120°C for 60 seconds, and use a high-pressure mercury lamp (UNICURE VB-15201BY-A, manufactured by Ushio Electric Co., Ltd.), The surface coated with the polymerizable liquid crystal composition for forming a horizontally aligned liquid crystal cured film was irradiated with ultraviolet rays (accumulated light intensity at a wavelength of 365 nm in a nitrogen atmosphere: 500 mJ/cm 2 ), thereby forming a horizontally aligned liquid crystal cured film. The film thickness of the obtained horizontally aligned liquid crystal cured film was measured by an ellipsometer and found to be 2.2 μm.
5.實施例5 將垂直配向液晶硬化膜形成用聚合性液晶組合物之製備如下所述進行變更,除此以外,藉由與實施例3相同之方式製作將基材、水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序鄰接地積層而成之積層體,實施積層體之密接性及配向性評價。將結果示於表1。5. Embodiment 5 The preparation of the polymerizable liquid crystal composition for forming the vertical alignment liquid crystal cured film was changed as follows, except that, the substrate, the horizontal alignment film, the horizontal alignment liquid crystal cured film, and the vertical alignment film were prepared in the same manner as in Example 3. Aligned liquid crystal cured films are stacked adjacent to each other in order to form a laminate, and the adhesiveness and alignment of the laminate are evaluated. The results are shown in Table 1.
(1)垂直配向液晶硬化膜形成用聚合性液晶組合物之製備 將聚合性液晶化合物(X1)及聚合性液晶化合物(X2)以質量比90:10進行混合,獲得混合物。相對於所獲得之混合物100質量份,添加調平劑「F-556」(DIC公司製造)0.25質量份、以日本專利特願2016-514802號公報為參考而製備之離子性化合物A(分子量:645)1.5質量份、作為光聚合起始劑之2-二甲基胺基-2-苄基-1-(4-𠰌啉基苯基)丁烷-1-酮(BASF Japan股份有限公司製造之「Irgacure (註冊商標)369(Irg369)」)6質量份。進而,以固形物成分濃度成為13%之方式添加N-甲基-2-吡咯啶酮(NMP)。將該混合物於80℃下攪拌1小時,藉此獲得垂直配向液晶硬化膜形成用聚合性液晶組合物。(1) Preparation of a polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film The polymerizable liquid crystal compound (X1) and the polymerizable liquid crystal compound (X2) were mixed at a mass ratio of 90:10 to obtain a mixture. With respect to 100 parts by mass of the obtained mixture, 0.25 parts by mass of the leveling agent "F-556" (manufactured by DIC Corporation) was added, and the ionic compound A (molecular weight: 645) 1.5 parts by mass, as a photopolymerization initiator of 2-dimethylamino-2-benzyl-1-(4-alphalinylphenyl) butane-1-one (manufactured by BASF Japan Co., Ltd. "Irgacure (registered trademark) 369 (Irg369)") 6 parts by mass. Furthermore, N-methyl-2-pyrrolidone (NMP) was added so that the solid content concentration might become 13%. This mixture was stirred at 80 degreeC for 1 hour, and the polymerizable liquid crystal composition for vertical alignment liquid crystal cured film formation was obtained.
6.實施例6 將垂直配向液晶硬化膜形成用聚合性液晶組合物之製備如下所述進行變更,除此以外,藉由與實施例3相同之方式,製作將基材、水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序鄰接地積層而成之積層體,實施積層體之密接性及配向性評價。將結果示於表1。6. Embodiment 6 The preparation of the polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film was changed as follows, except that, in the same manner as in Example 3, a substrate, a horizontal alignment film, a horizontal alignment liquid crystal cured film, and Vertically aligned liquid crystal cured films are stacked adjacent to each other in sequence, and the adhesiveness and alignment of the laminate are evaluated. The results are shown in Table 1.
(1)垂直配向液晶硬化膜形成用聚合性液晶組合物之製備 將聚合性液晶化合物(X1)及聚合性液晶化合物(X2)以質量比90:10進行混合,獲得混合物。相對於所獲得之混合物100質量份,添加調平劑「F-556」(DIC公司製造)0.25質量份、矽烷偶合劑「KBE-9103」(信越化學工業股份有限公司製造)0.5質量份、作為光聚合起始劑之2-二甲基胺基-2-苄基-1-(4-𠰌啉基苯基)丁烷-1-酮(BASF Japan股份有限公司製造之「Irgacure (註冊商標)369(Irg369)」)6質量份。進而,以固形物成分濃度成為13%之方式添加N-甲基-2-吡咯啶酮(NMP)。將該混合物於80℃下攪拌1小時,藉此獲得垂直配向液晶硬化膜形成用聚合性液晶組合物。(1) Preparation of a polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film The polymerizable liquid crystal compound (X1) and the polymerizable liquid crystal compound (X2) were mixed at a mass ratio of 90:10 to obtain a mixture. With respect to 100 parts by mass of the obtained mixture, 0.25 parts by mass of a leveling agent "F-556" (manufactured by DIC Corporation) and 0.5 parts by mass of a silane coupling agent "KBE-9103" (manufactured by Shin-Etsu Chemical Co., Ltd.) were added as 2-Dimethylamino-2-benzyl-1-(4-?olinylphenyl)butan-1-one of the photopolymerization initiator ("Irgacure (registered trademark)" manufactured by BASF Japan Co., Ltd. 369 (Irg369)") 6 parts by mass. Furthermore, N-methyl-2-pyrrolidone (NMP) was added so that the solid content concentration might become 13%. This mixture was stirred at 80 degreeC for 1 hour, and the polymerizable liquid crystal composition for vertical alignment liquid crystal cured film formation was obtained.
7.比較例1 將垂直配向液晶硬化膜形成用聚合性液晶組合物之製備如下所述進行變更,除此以外,藉由與實施例3相同之方式,製作將基材、水平配向膜、水平配向液晶硬化膜及垂直配向液晶硬化膜依序鄰接地積層而成之積層體,實施積層體之密接性及配向性評價。將結果示於表1。7. Comparative example 1 The preparation of the polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film was changed as follows, except that, in the same manner as in Example 3, a substrate, a horizontal alignment film, a horizontal alignment liquid crystal cured film, and Vertically aligned liquid crystal cured films are stacked adjacent to each other in sequence, and the adhesiveness and alignment of the laminate are evaluated. The results are shown in Table 1.
(1)垂直配向液晶硬化膜形成用聚合性液晶組合物之製備 將聚合性液晶化合物(X1)及聚合性液晶化合物(X2)以質量比90:10進行混合,獲得混合物。相對於所獲得之混合物100質量份,添加調平劑「F-556」(DIC公司製造)0.25質量份、作為光聚合起始劑之2-二甲基胺基-2-苄基-1-(4-𠰌啉基苯基)丁烷-1-酮(BASF Japan股份有限公司製造之「Irgacure (註冊商標)369(Irg369)」)6質量份。進而,以固形物成分濃度成為13%之方式添加N-甲基-2-吡咯啶酮(NMP)。將該混合物於80℃下攪拌1小時,藉此獲得垂直配向液晶硬化膜形成用聚合性液晶組合物。(1) Preparation of a polymerizable liquid crystal composition for forming a vertical alignment liquid crystal cured film The polymerizable liquid crystal compound (X1) and the polymerizable liquid crystal compound (X2) were mixed at a mass ratio of 90:10 to obtain a mixture. With respect to 100 parts by mass of the obtained mixture, 0.25 parts by mass of a leveling agent "F-556" (manufactured by DIC Corporation) and 2-dimethylamino-2-benzyl-1- 6 parts by mass of (4-?olinylphenyl)butan-1-one ("Irgacure (registered trademark) 369 (Irg369)" manufactured by BASF Japan Co., Ltd.). Furthermore, N-methyl-2-pyrrolidone (NMP) was added so that the solid content concentration might become 13%. This mixture was stirred at 80 degreeC for 1 hour, and the polymerizable liquid crystal composition for vertical alignment liquid crystal cured film formation was obtained.
[表1]
根據本發明,不形成垂直配向膜便可製作垂直配向液晶硬化膜,且確認能夠同時提高液晶配向性及密接性(實施例1~6)。相對於此,於使用不含垂直配向促進劑之聚合性液晶組合物之情形時,不於水平配向液晶硬化膜上形成垂直配向膜則無法獲得垂直配向液晶硬化膜(比較例1)。According to the present invention, a vertically aligned liquid crystal cured film can be produced without forming a vertically aligned film, and it was confirmed that both liquid crystal alignment and adhesiveness can be improved (Examples 1 to 6). On the other hand, when using the polymerizable liquid crystal composition which does not contain a vertical alignment accelerator, a vertical alignment cured film cannot be obtained without forming a vertical alignment film on a horizontal alignment cured film (comparative example 1).
1‧‧‧水平配向液晶硬化膜
2‧‧‧垂直配向液晶硬化膜
3‧‧‧水平配向膜
4‧‧‧硬化樹脂層
5‧‧‧基材
11‧‧‧積層體1‧‧‧Horizontal alignment liquid crystal cured
圖1係表示本發明之積層體之層構成之一例的概略剖視圖。 圖2係表示本發明之積層體之層構成之一例的概略剖視圖。 圖3係表示本發明之積層體之層構成之一例的概略剖視圖。Fig. 1 is a schematic cross-sectional view showing an example of the layer configuration of the laminate of the present invention. Fig. 2 is a schematic cross-sectional view showing an example of the layer configuration of the laminate of the present invention. Fig. 3 is a schematic cross-sectional view showing an example of the layer configuration of the laminate of the present invention.
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| TW108104557A TWI798354B (en) | 2018-02-14 | 2019-02-12 | combination |
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| CN115151847B (en) | 2020-02-20 | 2023-11-03 | 富士胶片株式会社 | Optical laminate, polarizing plate, and image display device |
| WO2021182280A1 (en) * | 2020-03-11 | 2021-09-16 | 住友化学株式会社 | Polymerizable liquid crystal composition, retardation film, elliptical polarizer and optical display |
| TWI900690B (en) * | 2020-11-09 | 2025-10-11 | 日商積水化學工業股份有限公司 | Film for liquid crystal device, liquid crystal device, and dimming device |
| CN116559990A (en) * | 2023-04-24 | 2023-08-08 | 成都瑞波科材料科技有限公司 | Viewing angle compensation film, manufacturing method thereof and liquid crystal display panel |
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| TWI798354B (en) | 2023-04-11 |
| CN111684328A (en) | 2020-09-18 |
| KR20200120652A (en) | 2020-10-21 |
| CN111712740A (en) | 2020-09-25 |
| JP2019139221A (en) | 2019-08-22 |
| TW201939133A (en) | 2019-10-01 |
| CN111684328B (en) | 2022-08-09 |
| JP7329926B2 (en) | 2023-08-21 |
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| CN111684326B (en) | 2023-01-10 |
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| KR20200120653A (en) | 2020-10-21 |
| KR102836847B1 (en) | 2025-07-21 |
| CN111684326A (en) | 2020-09-18 |
| CN111712740B (en) | 2022-08-23 |
| TW201936908A (en) | 2019-09-16 |
| TWI808127B (en) | 2023-07-11 |
| KR102836846B1 (en) | 2025-07-21 |
| TW201936662A (en) | 2019-09-16 |
| JP2019139220A (en) | 2019-08-22 |
| KR102780815B1 (en) | 2025-03-12 |
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