TWI791406B - Pipeline flange nuts positioning assembly - Google Patents
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- TWI791406B TWI791406B TW111119624A TW111119624A TWI791406B TW I791406 B TWI791406 B TW I791406B TW 111119624 A TW111119624 A TW 111119624A TW 111119624 A TW111119624 A TW 111119624A TW I791406 B TWI791406 B TW I791406B
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- 238000010276 construction Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
本發明係為管件法蘭螺母定位組件,尤指一種可同步將管件法蘭上之所有螺栓的螺母進行一次全部快速定位之螺母定位組件。The invention relates to a nut positioning assembly for a pipe fitting flange, in particular to a nut positioning assembly which can simultaneously and rapidly position all the nuts of all the bolts on the pipe fitting flange at one time.
常見的工業管線之連接組裝作業,主要是以人工方式將相鄰管件之法蘭上的所有螺栓逐一鎖合緊固,以持續不斷的進行管線銜接延長,而工業管線銜接處的工程疏失,常會造成管內液體或氣體洩漏,導致很多的意外事件層出不窮,造成非常嚴重的死傷和財產損失(例如氣爆和工廠火災)。因此,工業管線法蘭螺栓鎖固是一項非常重要的工作,其對於施工速度與鎖固品質的要求是非常嚴格的,若是因鎖固不全,或旋緊方式與磅數不夠,往往會降低管線的可靠度,造成管線在高壓輸送流體時的洩漏危險。The common connection and assembly of industrial pipelines is mainly to manually lock and fasten all the bolts on the flanges of adjacent pipe fittings one by one, so as to continuously extend the pipeline connection. Cause the leakage of liquid or gas in the pipe, causing many accidents to emerge in an endless stream, causing very serious casualties and property losses (such as gas explosions and factory fires). Therefore, the locking of industrial pipeline flange bolts is a very important task, and its requirements for construction speed and locking quality are very strict. If the locking is not complete, or the tightening method and the number of pounds are not enough, it will often reduce The reliability of the pipeline causes the risk of leakage when the pipeline transports fluid at high pressure.
在很多工業管線的興建合約中,會加入開俥前管線試壓檢驗,以及檢查法蘭鎖固的記錄與報告,檢驗時會使用水或直接使用空氣進行試壓,若在測試中發現洩漏,就必需執行洩壓、吹驅、分段逐次驗證檢查銜接處之鎖固、維修、復裝等,然後再重新測試,如此不但會浪費非常多人力,同時也會拉長施工完成時間。因此,傳統工業管線法蘭螺栓鎖固的技術已至一瓶頸點,必需發展新技術來克服此一問題並提升作業效率,否則將難以縮短建廠時間、降低施工成本及提升工業安全。In the construction contracts of many industrial pipelines, pipeline pressure test inspections before commencement, as well as the records and reports of checking flange locking will be added. During the inspection, water or air will be used for pressure testing. If leakage is found during the test, It is necessary to perform pressure relief, blowing, step by step verification and inspection of the locking of the joints, maintenance, reinstallation, etc., and then re-test, which will not only waste a lot of manpower, but also prolong the construction completion time. Therefore, the flange bolt locking technology of traditional industrial pipelines has reached a bottleneck point. It is necessary to develop new technologies to overcome this problem and improve work efficiency. Otherwise, it will be difficult to shorten the construction time, reduce construction costs and improve industrial safety.
然而,在鎖緊管件法蘭上的螺栓時,目前的實務操作皆是以人工方式進行操作;在鎖螺栓時,無論是使用手動扭力扳手或動力扭力扳手,其皆需要透過人工方式持續不斷的針對每一個螺栓進行鎖合,且一次只能鎖合一個螺栓,效率非常差。再者,在鎖螺栓之前,還需要先使用一扳手來固定該螺栓另一側的螺母,這也使得整體鎖螺栓操作更為耗工費時,且會耗費更多的人力成本,並存在有人為疏失及誤差的風險(例如扳手掉落或卡住等),不具實用性與經濟效益。However, when tightening the bolts on the flange of the pipe fittings, the current practice is to operate manually; when locking the bolts, no matter whether a manual torque wrench or a power torque wrench is used, it needs to be manually continuously tightened. Locking is performed for each bolt, and only one bolt can be locked at a time, which is very inefficient. Furthermore, before locking the bolt, it is necessary to use a wrench to fix the nut on the other side of the bolt, which also makes the overall locking bolt operation more labor-intensive and time-consuming, and will cost more labor costs, and there are artificial The risk of negligence and error (such as wrench dropping or jamming, etc.), is not practical and economical.
為此,本案發明人團隊積多年電子、電機、機械相關領域技術之研發創作經驗,特針對前述工業管線法蘭螺栓鎖合之螺母定位問題加以研究、分析,而發明本案。For this reason, the inventor team of this case has accumulated many years of experience in R&D and creation of technologies in the fields of electronics, motors, and machinery, and specially researched and analyzed the nut positioning problem of the aforementioned industrial pipeline flange bolt locking, and invented this case.
本發明之目的,乃在於提供一種創新的管件法蘭螺母定位組件,其可快速的將所有管件法蘭上的螺栓的螺母一次全部定位完成,以提升鎖緊管件法蘭上之螺栓的效率,且其整體操作非常簡單快速,可節省大量的人力成本及時間消耗,更可有效的避免人為疏失及誤差的風險,具有最佳的實用性、安全性及作業效率,且確實的克服了習知人工鎖螺栓作業所存在的速度慢、效率差及施作品質差、安全性不佳等問題。The purpose of the present invention is to provide an innovative pipe fitting flange nut positioning assembly, which can quickly complete the positioning of all the bolt nuts on the pipe fitting flange at one time, so as to improve the efficiency of locking the bolts on the pipe fitting flange. And its overall operation is very simple and fast, which can save a lot of labor cost and time consumption, and can effectively avoid the risk of human error and error. There are problems such as slow speed, poor efficiency, poor construction quality and poor safety in manual locking bolt operation.
為達前述目的,本發明之管件法蘭螺母定位組件至少包含一本體,其係設置一第一殼體與一第二殼體,前述第一殼體與第二殼體之間係設置有連接元件;前述第一殼體與第二殼體之內部係設置有複數具有穿孔的扳手槽,並於該複數扳手槽內分別設置有旋轉扳手,前述旋轉扳手係設置一桿部;前述複數扳手槽之外圍係設置有軌槽,並於該軌槽內設置有連動元件,前述扳手槽與前述軌槽之間係設置有一開口,該開口的寬度係大於前述旋轉扳手之桿部的寬度,以限制前述旋轉扳手的旋轉範圍;前述連動元件係設置複數連接部,以連接前述旋轉扳手之桿部,透過前述連接部以推動前述旋轉扳手之桿部,使前述旋轉扳手可被轉動並進行微調整。In order to achieve the above-mentioned purpose, the pipe fitting flange nut positioning assembly of the present invention at least includes a body, which is provided with a first shell and a second shell, and a connection between the first shell and the second shell is provided. Components; a plurality of wrench slots with perforations are provided inside the first housing and the second housing, and a rotating wrench is respectively arranged in the plurality of wrench slots, and a rod portion is arranged on the aforementioned rotating wrench; A rail groove is arranged on the outer periphery, and a linkage element is arranged in the rail groove. An opening is arranged between the aforementioned wrench groove and the aforementioned rail groove. The rotation range of the aforementioned rotary wrench; the aforementioned linkage element is provided with multiple connecting parts to connect the rods of the aforementioned rotary wrench, through the aforementioned connecting parts to push the rods of the aforementioned rotary wrench, so that the aforementioned rotary wrench can be rotated and fine-tuned.
本發明之管件法蘭螺母定位組件,其中前述旋轉扳手得設置有抵接部,且前述扳手槽係設置有相對應之限位部,如此前述旋轉扳手之抵接部即可被前述扳手槽之限位部限制其旋轉範圍,以避免前述旋轉扳手過度旋轉。In the pipe fitting flange nut positioning assembly of the present invention, the aforementioned rotary wrench is provided with an abutment portion, and the aforementioned wrench groove is provided with a corresponding limit portion, so that the abutment portion of the aforementioned rotary wrench can be fixed by the aforementioned wrench groove. The limiting portion limits its rotation range to avoid excessive rotation of the aforementioned rotary wrench.
本發明之管件法蘭螺母定位組件,其中前述連接元件得為一樞轉結構與一扣件之組合結構;或得為雙扣件之組合結構。In the pipe fitting flange nut positioning assembly of the present invention, the above-mentioned connecting element can be a combination structure of a pivot structure and a fastener; or can be a combination structure of double fasteners.
本發明之管件法蘭螺母定位組件,其中前述連接部得為凹槽結構或樞轉結構。當前述連接部為凹槽結構時,透過該凹槽結構之連接部即可推動前述旋轉扳手之桿部,使前述旋轉扳手轉動並進行微調整。而當前述連接部為樞轉結構時,係將該樞轉結構之連接部樞接前述旋轉扳手之桿部,透過前述樞轉結構之連接部即可推動前述旋轉扳手之桿部,使前述旋轉扳手轉動並進行微調整。In the pipe fitting flange nut positioning assembly of the present invention, the above-mentioned connecting portion can be a groove structure or a pivoting structure. When the above-mentioned connection part is a groove structure, the rod part of the above-mentioned rotary wrench can be pushed through the connection part of the groove structure, so that the above-mentioned rotary wrench can be rotated and fine-tuned. And when the aforementioned connecting portion is a pivoting structure, the connecting portion of the pivoting structure is pivotally connected to the bar of the aforementioned rotary wrench, and the bar of the aforementioned rotating wrench can be pushed through the connecting portion of the aforementioned pivoting structure to make the aforementioned rotating The wrench turns and makes minor adjustments.
為了更進一步瞭解本發明,該最佳之管件法蘭螺母定位組件之實施方式如圖式1~9所示,至少包含:In order to further understand the present invention, the implementation of the best flange nut positioning assembly for pipe fittings is shown in Figures 1-9, at least including:
一本體1,係設置一第一殼體10與一第二殼體11,前述第一殼體10與第二殼體11之間係設置有連接元件12,使前述第一殼體10與第二殼體11可互相組裝結合成一環體結構,透過前述第一殼體10與第二殼體11之組裝結合,使前述本體1得以套接固定在一管件2上(如圖6~9所示)。如圖1~9所示,前述連接元件12得為一樞轉結構與一扣件(例如插銷、鎖扣等)之組合結構;或得為雙扣件之組合結構(圖中未示),如此即可方便快速的將前述第一殼體10與第二殼體11組裝結合。A
如圖4所示,前述第一殼體10與第二殼體11之內部係設置有複數具有穿孔的扳手槽100、110,並於該複數扳手槽100、110內分別設置有旋轉扳手13(如圖3及5所示),使前述旋轉扳手13得於前述扳手槽100、110內轉動。前述旋轉扳手13係設置一桿部130;前述旋轉扳手13得設置有抵接部131,且前述扳手槽100、110得設置有相對應之限位部101、111,如此前述旋轉扳手13之抵接部131即可被前述扳手槽100、110之限位部101、111限制其旋轉範圍,以避免前述旋轉扳手13過度旋轉,影響操作。前述複數扳手槽100、110之外圍係設置有軌槽102、112,並於該軌槽102、112內設置有連動元件14(如圖3及5所示),使前述連動元件14得於前述軌槽102、112內旋轉移動。前述扳手槽100、110與前述軌槽102、112之間係設置有一開口103、113,該開口103、113的寬度係大於前述旋轉扳手13之桿部130的寬度,以限制前述旋轉扳手13的旋轉範圍,避免前述旋轉扳手13過度旋轉,影響操作。As shown in Figure 4, the interior of the
前述連動元件14係設置複數連接部140,以連接前述旋轉扳手13之桿部130,透過前述連接部140以推動前述旋轉扳手13之桿部130,使前述旋轉扳手13可被轉動並進行微調整,前述連接部140得為凹槽結構(如圖3及5所示)或樞轉結構(圖中未示)。如圖3及5所示,當前述連接部140為凹槽結構時,透過該凹槽結構之連接部140即可推動前述旋轉扳手13之桿部130,使前述旋轉扳手13可被轉動並進行微調整。而當前述連接部140為樞轉結構時,係將該樞轉結構之連接部140樞接前述旋轉扳手13之桿部130,透過前述樞轉結構之連接部140即可推動前述旋轉扳手13之桿部130,使前述旋轉扳手13可被轉動並進行微調整。前述連動元件14得設置一握持部141,且前述第一殼體10與第二殼體11係設置相對應之開放槽104、114,以方便使用者握持並轉動前述連動元件14。The
如圖6~9所示,本發明之管件法蘭螺母定位組件之本體1於使用時,係先將前述本體1之第一殼體10與一第二殼體11透過前述連接元件12架設固定在一管件2的上方,並將旋轉扳手13對準管件2之法蘭20上的螺母21。之後即可將前述本體1向前螺母21的方向移動,當遇到部分螺母21無法順利置入前述旋轉扳手13內時,使用者即可透過持續反覆的轉動前述連動元件14,利用前述連動元件14對前述旋轉扳手13的位置進行旋轉微調整,此時已置入前述旋轉扳手13內的螺母21即會與前述旋轉扳手13同步轉動(因為管件2法蘭20上的螺栓22並未螺合鎖固在法蘭20上),而不會影響到或卡住連動元件14,直到每一個螺母21皆順利的置入前述旋轉扳手13內,即完成管件2法蘭20上之所有螺母21的同步定位。As shown in Figures 6 to 9, when the
此外,當前述螺母21皆被同步定位後,若該螺母21對應的螺栓22(可為一般螺栓或雙螺母螺栓)被擰緊,則該螺母21會先帶動前述旋轉扳手13轉動,直到旋轉扳手13被卡住定位在前述扳手槽100、110之限位部101、111及(或)開口103、113時,即可使該螺母21被完全固定住,並使該螺栓22之鎖緊操作得以順利進行。In addition, when the
如此,本發明之管件法蘭螺母定位組件,透過上述創新結構設計,可快速的將所有管件法蘭上的螺栓的螺母一次全部定位完成,以提升鎖緊管件法蘭上之螺栓的效率,且其整體操作非常簡單快速,可節省大量的人力成本及時間消耗,更可有效的避免人為疏失及誤差的風險,具有最佳的實用性、安全性及作業效率,確實的克服了習知人工鎖螺栓作業所存在的速度慢、效率差及施作品質差、安全性不佳等問題,為本案之組成。In this way, the pipe fitting flange nut positioning assembly of the present invention, through the above-mentioned innovative structural design, can quickly complete the positioning of all the bolt nuts on the pipe fitting flange at one time, so as to improve the efficiency of locking the bolts on the pipe fitting flange, and Its overall operation is very simple and fast, which can save a lot of labor cost and time consumption, and can effectively avoid the risk of human error and error. It has the best practicability, safety and operation efficiency, and it has indeed overcome the conventional manual lock. The problems of slow speed, poor efficiency, poor construction quality and poor safety in the bolting operation are the components of this case.
前述之實施例或圖式並非限定本發明之態樣或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。The aforementioned embodiments or drawings do not limit the aspect or usage of the present invention, and any appropriate changes or modifications by those with ordinary knowledge in the technical field shall be considered as not departing from the patent scope of the present invention.
1:本體 10:第一殼體 100:扳手槽 101:限位部 102:軌槽 103:開口 104:開放槽 11:第二殼體 110:扳手槽 111:限位部 112:軌槽 113:開口 114:開放槽 12:連接元件 13:旋轉扳手 130:桿部 131:抵接部 14:連動元件 140:連接部 141:握持部 2:管件 20:法蘭 21:螺母 22:螺栓1: Ontology 10: The first shell 100: Wrench slot 101: limit part 102: rail groove 103: opening 104: Open slot 11: Second shell 110: Wrench slot 111: limit part 112: rail groove 113: opening 114: open slot 12: Connecting components 13: Rotary wrench 130: stem 131: contact part 14: Linkage components 140: connection part 141: Grip 2: pipe fittings 20: Flange 21: Nut 22: Bolt
圖1是本發明之一實施例之立體視圖。 圖2是圖1之另一視角之立體圖。 圖3是圖1之爆炸圖。 圖4是本發明之一實施例之第一殼體與第二殼體之部分視圖。 圖5是圖4設置有旋轉扳手與連動元件之示意圖。 圖6是本發明用於定位管件法蘭螺母之操作圖(一)。 圖7是圖6之立體視圖。 圖8是本發明用於定位管件法蘭螺母之操作圖(二)。 圖9是圖8之立體視圖。 Fig. 1 is a perspective view of an embodiment of the present invention. FIG. 2 is a perspective view from another angle of view of FIG. 1 . Fig. 3 is an exploded view of Fig. 1 . Fig. 4 is a partial view of the first casing and the second casing according to an embodiment of the present invention. Fig. 5 is a schematic diagram of Fig. 4 provided with the rotary wrench and the interlocking element. Fig. 6 is an operation diagram (1) of the present invention for positioning flange nuts of pipe fittings. FIG. 7 is a perspective view of FIG. 6 . Fig. 8 is an operation diagram (2) of the present invention for positioning flange nuts of pipe fittings. FIG. 9 is a perspective view of FIG. 8 .
1:本體 1: Ontology
10:第一殼體 10: The first shell
11:第二殼體 11: Second shell
12:連接元件 12: Connecting elements
13:旋轉扳手 13: Rotary wrench
14:連動元件 14: Linkage components
141:握持部 141: Grip
2:管件 2: pipe fittings
20:法蘭 20: Flange
21:螺母 21: Nut
22:螺栓 22: Bolt
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| EP3724524A1 (en) * | 2017-12-13 | 2020-10-21 | Bettray, Ole | Fixing device for connecting means having a polygonal head |
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|---|---|---|---|---|
| US9719619B2 (en) * | 2014-11-11 | 2017-08-01 | Flange Cuff, L.L.C. | Method and apparatus for clamping flanges and other connections |
| TW201817983A (en) * | 2016-11-03 | 2018-05-16 | Univ Far East | Structure of flexible fastener engageable in varous ways |
| EP3724524A1 (en) * | 2017-12-13 | 2020-10-21 | Bettray, Ole | Fixing device for connecting means having a polygonal head |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202346748A (en) | 2023-12-01 |
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