TWI790028B - Deposition apparatus and deposition method - Google Patents
Deposition apparatus and deposition method Download PDFInfo
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- TWI790028B TWI790028B TW110145988A TW110145988A TWI790028B TW I790028 B TWI790028 B TW I790028B TW 110145988 A TW110145988 A TW 110145988A TW 110145988 A TW110145988 A TW 110145988A TW I790028 B TWI790028 B TW I790028B
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- 238000000151 deposition Methods 0.000 title claims abstract description 114
- 230000008021 deposition Effects 0.000 title claims abstract description 65
- 239000002243 precursor Substances 0.000 claims abstract description 170
- 239000011261 inert gas Substances 0.000 claims abstract description 66
- 238000002347 injection Methods 0.000 claims abstract description 48
- 239000007924 injection Substances 0.000 claims abstract description 48
- 239000000758 substrate Substances 0.000 claims abstract description 31
- 238000006243 chemical reaction Methods 0.000 claims description 113
- 239000006227 byproduct Substances 0.000 claims description 18
- 238000000605 extraction Methods 0.000 claims description 16
- 238000000231 atomic layer deposition Methods 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 2
- 238000004140 cleaning Methods 0.000 description 62
- 238000010586 diagram Methods 0.000 description 22
- 238000005086 pumping Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 238000005137 deposition process Methods 0.000 description 7
- 239000010408 film Substances 0.000 description 6
- 238000010926 purge Methods 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000010494 dissociation reaction Methods 0.000 description 1
- 208000018459 dissociative disease Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45544—Atomic layer deposition [ALD] characterized by the apparatus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45563—Gas nozzles
- C23C16/45565—Shower nozzles
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
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Abstract
Description
本揭露是有關於一種沉積設備及沉積方法,且特別是有關於一種原子層沉積設備及原子層沉積方法。 The present disclosure relates to a deposition device and a deposition method, and in particular to an atomic layer deposition device and an atomic layer deposition method.
原子層沉積(ALD)及電漿輔助原子層沉積(PEALD)被廣泛應用於半導體製程,以在基材的表面形成整面覆蓋面積及均勻厚度的薄膜。原子層沉積與普通的化學氣相沉積(CVD)有相似之處。 Atomic Layer Deposition (ALD) and Plasma Assisted Atomic Layer Deposition (PEALD) are widely used in semiconductor manufacturing process to form a thin film with full coverage and uniform thickness on the surface of a substrate. Atomic layer deposition is similar to ordinary chemical vapor deposition (CVD).
以具有高深寬比結構的基材為例,原子層沉積技術是沿著水平方向注入前驅物,雖能在高深寬比結構中形成厚度均勻的薄膜,但在垂直方向上的成長速率不佳,導致鍍膜效率無法提升。相對地,電漿輔助原子層沉積技術是沿垂直方向注入前驅物,雖能加速在垂直方向上的成長速率,但在高深寬比結構中形成的薄膜的厚度不均勻,導致鍍膜均勻度無法提升。 Taking a substrate with a high aspect ratio structure as an example, atomic layer deposition technology injects precursors along the horizontal direction. Although a thin film with uniform thickness can be formed in a high aspect ratio structure, the growth rate in the vertical direction is not good. As a result, the coating efficiency cannot be improved. In contrast, the plasma-assisted atomic layer deposition technology injects precursors in the vertical direction. Although it can accelerate the growth rate in the vertical direction, the thickness of the film formed in the high aspect ratio structure is not uniform, resulting in the coating uniformity cannot be improved. .
本揭露提供一種沉積設備及沉積方法,其有助於提高鍍膜效率及均勻度。 The disclosure provides a deposition device and a deposition method, which help to improve the coating efficiency and uniformity.
本揭露一實施例的沉積設備,其適用於高深寬比結構的原子層沉積。沉積設備包括腔體、平台、噴灑頭、偏壓電源、第一注入裝置以及第二注入裝置。平台及噴灑頭配置於腔體內,且平台用以承載具有高深寬比結構的基材。偏壓電源耦接於平台。第一注入裝置與第二注入裝置連接腔體,其中第一注入裝置用以沿第一方向將第一前驅物或第一惰性氣體通過噴灑頭注入腔體,且第二注入裝置用以沿垂直於第一方向的第二方向將第二前驅物或第二惰性氣體注入腔體。第一注入裝置與第二注入裝置依序將第一前驅物通過噴灑頭與第二前驅物注入腔體。當第一前驅物或第二前驅物注入腔體時,開啟偏壓電源。在第一前驅物或第二前驅物注入腔體之後,第一注入裝置將第一惰性氣體注入腔體或第二注入裝置將第二惰性氣體注入腔體,並關閉偏壓電源。 The deposition equipment according to an embodiment of the present disclosure is suitable for atomic layer deposition of high aspect ratio structures. The deposition equipment includes a cavity, a platform, a shower head, a bias power supply, a first injection device and a second injection device. The platform and the shower head are arranged in the cavity, and the platform is used for supporting the base material with a high aspect ratio structure. The bias power is coupled to the platform. The first injection device and the second injection device are connected to the cavity, wherein the first injection device is used to inject the first precursor or the first inert gas into the cavity through the shower head along the first direction, and the second injection device is used to inject the first precursor or the first inert gas into the cavity along the vertical direction. A second precursor or a second inert gas is injected into the cavity in a second direction from the first direction. The first injection device and the second injection device sequentially inject the first precursor and the second precursor into the cavity through the shower head. When the first precursor or the second precursor is injected into the cavity, the bias power supply is turned on. After the first precursor or the second precursor is injected into the cavity, the first injection device injects the first inert gas into the cavity or the second injection device injects the second inert gas into the cavity, and the bias power is turned off.
本揭露一實施例的沉積方法,其包括以下步驟。沿第一方向將第一前驅物注入腔體,並開啟偏壓電源,以將第一前驅物吸引至具有高深寬比結構的基材上。沿垂直於第一方向的第二方向將第二前驅物注入腔體,並開啟偏壓電源,以將第二前驅物吸引至具有高深寬比結構的基材上。沿第一方向將第一惰性氣體注入腔體,並關閉偏壓電源,以清除多餘的第一前驅物或多餘的第二前驅物或副產物。沿第二方向將第二惰性氣體注入腔體,並關閉偏壓電源,以清除多餘的第一前驅物或多餘的第二前驅物或副 產物。 A deposition method according to an embodiment of the present disclosure includes the following steps. The first precursor is injected into the cavity along the first direction, and the bias power is turned on, so as to attract the first precursor to the substrate with the high aspect ratio structure. injecting a second precursor into the cavity along a second direction perpendicular to the first direction, and turning on a bias power supply to attract the second precursor to the substrate with a high aspect ratio structure. Injecting a first inert gas into the cavity along a first direction, and turning off the bias power supply to remove excess first precursor or excess second precursor or by-products. Injecting a second inert gas into the cavity along a second direction, and turning off the bias power supply to remove excess first precursor or excess second precursor or secondary product.
為讓本揭露的上述特徵能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above-mentioned features of the present disclosure more comprehensible, the following specific embodiments are described in detail together with the accompanying drawings.
10:基材 10: Substrate
11:高深寬比結構 11: High aspect ratio structure
20:第一前驅物 20: The first precursor
21:第一惰性氣體 21: The first inert gas
25:噴灑頭 25: sprinkler head
30:第二前驅物 30: Second precursor
31:第二惰性氣體 31: Second inert gas
40:抽氣氣流 40: Extract air flow
50:薄膜 50: film
100、100A~100G:沉積設備 100, 100A~100G: deposition equipment
101:低壓腔體 101: Low pressure cavity
102:閥門 102: Valve
110:腔體 110: Cavity
111:進氣通道 111: Intake channel
112:抽氣通道 112: air extraction channel
120:平台 120: platform
130:偏壓電源 130: Bias power supply
140:第一注入裝置 140: The first injection device
150:第二注入裝置 150: Second injection device
160:射頻電源 160: RF power supply
170:抽氣裝置 170: Air extraction device
180:第一加熱器 180: the first heater
181:第二加熱器 181:Second heater
D1:第一方向 D1: the first direction
D2:第二方向 D2: Second direction
S1:第一半反應步驟 S1: first half reaction step
S2:第二清除步驟 S2: second cleaning step
S3:第二半反應步驟 S3: second half reaction step
S4:第一清除步驟 S4: first cleaning step
S5:清掃步驟 S5: cleaning step
圖1A至圖1H是本揭露第一至第八實施例的沉積設備示意圖。 1A to 1H are schematic diagrams of deposition equipment according to the first to eighth embodiments of the present disclosure.
圖2A至圖2E是本揭露一實施例的高深寬比結構的沉積過程的局部放大示意圖。 2A to 2E are partially enlarged schematic diagrams of a deposition process of a high aspect ratio structure according to an embodiment of the present disclosure.
圖3A是本揭露第一實施態樣的沉積方法的流程示意圖。 FIG. 3A is a schematic flowchart of a deposition method according to a first embodiment of the present disclosure.
圖3B是圖3A的沉積方法的時序示意圖。 FIG. 3B is a timing diagram of the deposition method of FIG. 3A .
圖4A是本揭露第二實施態樣的沉積方法的流程示意圖。 FIG. 4A is a schematic flowchart of a deposition method according to a second embodiment of the present disclosure.
圖4B是圖4A的沉積方法的時序示意圖。 FIG. 4B is a timing diagram of the deposition method of FIG. 4A .
圖5A是本揭露第三實施態樣的沉積方法的流程示意圖。 FIG. 5A is a schematic flowchart of a deposition method according to a third embodiment of the present disclosure.
圖5B是圖5A的沉積方法的時序示意圖。 FIG. 5B is a schematic timing diagram of the deposition method of FIG. 5A .
圖6A是本揭露第四實施態樣的沉積方法的流程示意圖。 FIG. 6A is a schematic flowchart of a deposition method according to a fourth embodiment of the present disclosure.
圖6B是圖6A的沉積方法的時序示意圖。 FIG. 6B is a schematic timing diagram of the deposition method of FIG. 6A .
圖7A是本揭露第五實施態樣的沉積方法的流程示意圖。 FIG. 7A is a schematic flowchart of a deposition method according to a fifth embodiment of the present disclosure.
圖7B是圖7A的沉積方法的時序示意圖。 FIG. 7B is a schematic timing diagram of the deposition method of FIG. 7A .
圖1A至圖1H是本揭露第一至第八實施例的沉積設備示意圖。請參考圖1A,在本實施例中,沉積設備100可以是原子層沉積設備,且適用於高深寬比結構的原子層沉積。詳細而言,沉積設備100包括腔體110、平台120、噴灑頭25、偏壓電源130、第一注入裝置140以及第二注入裝置150,其中平台120配置於腔體110內,且基材10配置於平台120上。另一方面,基材10具有多個高深寬比結構11,例如盲孔或溝槽。
1A to 1H are schematic diagrams of deposition equipment according to the first to eighth embodiments of the present disclosure. Referring to FIG. 1A , in this embodiment, the
噴灑頭25對應第一注入裝置140配置於腔體110內,且位於平台120的上方。第一注入裝置140與第二注入裝置150連接腔體110,其中第一注入裝置140用以沿第一方向D1將第一前驅物20或第一惰性氣體21通過噴灑頭25平均注入腔體110,且第二注入裝置150用以沿垂直於第一方向D1的第二方向D2將第二前驅物30或第二惰性氣體31注入腔體110。進一步來說,第一前驅物20沿第一方向D1(例如垂直方向)通過噴灑頭25平均注入腔體110並流向基材10以形成垂直流,故有助於加速薄膜在垂直方向上的成長速率。相對地,第二前驅物30沿第二方向D2(例如水平方向)注入腔體110並流經基材10以形成交叉流,故有助於提高在高深寬比結構11中形成的薄膜的均勻度。
The
在第一前驅物20通過噴灑頭25平均注入腔體110的過程中,第一前驅物20在基材10的表面及高深寬比結構11的內壁面產生單一原子層的化學吸附,使基材10的表面及高深寬比結構11的內壁面產生官能基,此為第一半反應步驟。在第二前驅物30
注入腔體110的過程中,第二前驅物30與位於基材10的表面及高深寬比結構11的內壁面的第一前驅物20的官能基反應而形成單一原子層,此為第二半反應步驟。
During the average injection of the
也就是說,在第一半反應步驟與第二半反應步驟中,第一前驅物20與第二前驅物30分別沿二個不同方向注入腔體110,不僅有助於提高鍍膜效率,也有助於提高在高深寬比結構11中形成的薄膜的均勻度。
That is to say, in the first half-reaction step and the second half-reaction step, the
如圖1A所示,偏壓電源130電性耦接於平台120,當第一前驅物20或第二前驅物30注入腔體110時,開啟偏壓電源130,以施加偏壓於平台120及其上的基材10。在偏壓作用下,第一前驅物20或第二前驅物30被吸引至基材10上,並移入高深寬比結構11中,故有助於提高鍍膜效率及均勻度。
As shown in FIG. 1A, the
在第一前驅物20或第二前驅物30注入腔體110之後,第一注入裝置140將第一惰性氣體21注入腔體110或第二注入裝置150將第二惰性氣體31注入腔體110,並關閉偏壓電源130,以利於清除或疏通堵塞於高深寬比結構11的開口的第一前驅物20或第二前驅物30,並使第一前驅物20或第二前驅物30順利地落入高深寬比結構11中。
After the
進一步來說,第一惰性氣體21沿第一方向D1(例如垂直方向)注入腔體110並流向基材10,以加速第一前驅物20或第二前驅物30落入高深寬比結構11中,並佈滿於高深寬比結構11的內壁面,同時將多餘的第一前驅物或第二前驅物清除,此為第一
清除步驟。相對地,第二惰性氣體31沿第二方向D2(例如水平方向)注入腔體110並流經基材10,以清除或疏通堵塞於高深寬比結構11的開口的第一前驅物20或第二前驅物30,此為第二清除步驟。
Further, the first
在第一實施態樣的沉積程序中,第一半反應步驟、第二清除步驟、第二半反應及第一清除步驟依序執行,並執行二遍。 In the deposition process of the first embodiment, the first half-reaction step, the second cleaning step, the second half-reaction step and the first cleaning step are executed in sequence, and are executed twice.
在第二實施態樣的沉積程序中,第一半反應步驟及第二清除步驟依序執行,並執行二遍,接著,第二半反應及第一清除步驟依序執行,並執行二遍。 In the deposition procedure of the second embodiment, the first half-reaction step and the second cleaning step are executed sequentially and performed twice, and then the second half-reaction step and the first cleaning step are sequentially executed twice.
在第三實施態樣的沉積程序中,第一半反應步驟、第一清除步驟、第二半反應及第二清除步驟依序執行,並執行二遍。 In the deposition procedure of the third embodiment, the first half-reaction step, the first cleaning step, the second half-reaction step and the second cleaning step are executed in sequence, and are executed twice.
在第四實施態樣的沉積程序中,第一半反應步驟、第一清除步驟、第二半反應及第一清除步驟依序執行,接著,第一半反應步驟、第二清除步驟、第二半反應及第二清除步驟依序執行。 In the deposition procedure of the fourth embodiment, the first half-reaction step, the first cleaning step, the second half-reaction and the first cleaning step are executed sequentially, and then, the first half-reaction step, the second cleaning step, the second The half reaction and the second cleanup step are performed sequentially.
在第五實施態樣的沉積程序中,第一半反應步驟及第一清除步驟依序執行,並執行二遍,接著,第二半反應及第二清除步驟依序執行,並執行二遍。 In the deposition procedure of the fifth embodiment, the first half-reaction step and the first cleaning step are executed in sequence twice, and then the second half-reaction step and the second cleaning step are executed in sequence twice.
請參考圖1A的第一實施例的沉積設備示意圖,在本實施例中,沉積設備100更包括射頻電源160及抽氣裝置170,其中射頻電源160電性耦接於第一注入裝置140或電性耦接於噴灑頭25,且射頻電源160在注入第一前驅物20時被開啟,透過產生電漿以加速第一前驅物20的解離反應,同時可開啟偏壓電源130,
以施加偏壓於平台120及其上的基材10。在偏壓作用下,第一前驅物20被吸引至基材10上,並移入高深寬比結構11中,有助於提高鍍膜效率及均勻度。另外,抽氣裝置170連接腔體110,且在第二方向D2上產生抽氣氣流40。在沉積程序執行完畢之後,抽氣裝置170被開啟,以將多餘的第一前驅物20及/或多餘的第二前驅物30及/或副產物抽離腔體110。
Please refer to the schematic diagram of the deposition equipment of the first embodiment in FIG. Sexually coupled to the
請參考圖1B的第二實施例的沉積設備示意圖,沉積設備100A與圖1A的第一實施例的沉積設備100之間的差異在於:沉積設備100A更包括熱耦接於第一注入裝置140的第一加熱器180及熱耦接於第二注入裝置150的第二加熱器181。進一步來說,當第一前驅物20注入腔體110時,第一加熱器180被開啟並加熱第一前驅物20,以提供第一前驅物20反應所需的能量。另外,當第二前驅物30注入腔體110時,第二加熱器181被開啟並加熱第二前驅物30,以提供第二前驅物30反應所需的能量。
Please refer to the schematic diagram of the deposition equipment of the second embodiment of FIG. 1B , the difference between the
請參考圖1C的第三實施例的沉積設備示意圖,沉積設備100B與圖1A的第一實施例的沉積設備100之間的差異在於:沉積設備100B更包括連接腔體110的低壓腔體101,其中抽氣裝置170連接低壓腔體101,且抽氣裝置170對低壓腔體101進行抽氣,以使低壓腔體101保持在趨近真空的狀態,例如10-4托(torr)。
Please refer to the schematic diagram of the deposition equipment of the third embodiment of FIG. 1C, the difference between the
進一步來說,抽氣裝置170透過低壓腔體101間接地連接腔體110,且低壓腔體101的壓力低於腔體110的壓力。也就是說,腔體110與低壓腔體101之間存在壓差。更進一步來說,沉
積設備100B更包括配置於腔體110與低壓腔體101之間的閥門102,在執行沉積程序的過程中,閥門102被關閉。在沉積程序執行完畢之後,閥門102被開啟以連通腔體110與低壓腔體101,並在第二方向D2上產生抽氣氣流40,以將多餘的第一前驅物20及/或多餘的第二前驅物30及/或副產物快速抽離腔體110。
Furthermore, the
請參考圖1D的第四實施例的沉積設備示意圖,沉積設備100C與圖1C的第三實施例的沉積設備100B之間的差異在於:沉積設備100C更包括熱耦接於第一注入裝置140的第一加熱器180及熱耦接於第二注入裝置150的第二加熱器181。沉積設備100C具有連接腔體110的低壓腔體101,並且,當第一前驅物20注入腔體110時,第一加熱器180被開啟並加熱第一前驅物20,以提供第一前驅物20反應所需的能量。另外,當第二前驅物30注入腔體110時,第二加熱器181被開啟並加熱第二前驅物30,以提供第二前驅物30反應所需的能量。
Please refer to the schematic diagram of the deposition equipment of the fourth embodiment in FIG. 1D , the difference between the
請參考圖1E的第五實施例的沉積設備示意圖,沉積設備100D與圖1A的第一實施例的沉積設備100之間的差異在於:第一前驅物20與抽氣氣流40的流動路徑的設計。在本實施例中,腔體110的內部配置有交替排列的多個進氣通道111與多個抽氣通道112,且所述多個進氣通道111與所述多個抽氣通道112位於平台120的上方。在本實施例中,所述多個進氣通道111與所述多個抽氣通道112位於第一注入裝置140與平台120之間。
Please refer to the schematic diagram of the deposition equipment of the fifth embodiment of FIG. 1E, the difference between the
詳細而言,第一注入裝置140連接所述多個進氣通道
111,且第一前驅物20經所述多個進氣通道111流向基材10。另一方面,抽氣裝置170連接所述多個抽氣通道112,以在第一方向D1上產生抽氣氣流40。在沉積程序執行完畢之後,抽氣裝置170被開啟以將多餘的第一前驅物20及/或多餘的第二前驅物30及/或副產物抽離腔體110。
In detail, the
請參考圖1F的第六實施例的沉積設備示意圖,沉積設備100E與圖1E的第五實施例的沉積設備100D之間的差異在於:沉積設備100E更包括熱耦接於第一注入裝置140的第一加熱器180及熱耦接於第二注入裝置150的第二加熱器181。進一步來說,當第一前驅物20注入腔體110時,第一加熱器180被開啟並加熱第一前驅物20,以提供第一前驅物20反應所需的能量。另外,當第二前驅物30注入腔體110時,第二加熱器181被開啟並加熱第二前驅物30,以提供第二前驅物30反應所需的能量。
Please refer to the schematic diagram of the deposition equipment of the sixth embodiment in FIG. 1F , the difference between the
請參考圖1G的第七實施例的沉積設備示意圖,沉積設備100F與圖1E的第五實施例的沉積設備100D之間的差異在於:沉積設備100F更包括連接腔體110的低壓腔體101,其中抽氣裝置170連接低壓腔體101,且抽氣裝置170對低壓腔體101進行抽氣,以使低壓腔體101保持在趨近真空的狀態,例如10-4托(torr)。
Please refer to the schematic diagram of the deposition equipment of the seventh embodiment in FIG. 1G. The difference between the
進一步來說,抽氣裝置170透過低壓腔體101間接地連接腔體110,且低壓腔體101的壓力低於腔體110的壓力。也就是說,腔體110與低壓腔體101之間存在壓差。更進一步來說,沉積設備100B更包括配置於腔體110與低壓腔體101之間的閥門
102,在執行沉積程序的過程中,閥門102被關閉。在沉積程序執行完畢之後,閥門102被開啟以連通腔體110與低壓腔體101,並在第一方向D1上產生抽氣氣流40,以將多餘的第一前驅物20及/或多餘的第二前驅物30及/或副產物快速抽離腔體110。
Furthermore, the
請參考圖1H的第八實施例的沉積設備示意圖,沉積設備100G與圖1G的第七實施例的沉積設備100F之間的差異在於:沉積設備100G更包括熱耦接於第一注入裝置140的第一加熱器180及熱耦接於第二注入裝置150的第二加熱器181。沉積設備100G包括連接腔體110的低壓腔體101,並且,當第一前驅物20注入腔體110時,第一加熱器180被開啟並加熱第一前驅物20,以提供第一前驅物20反應所需的能量。另外,當第二前驅物30注入腔體110時,第二加熱器181被開啟並加熱第二前驅物30,以提供第二前驅物30反應所需的能量。
Please refer to the schematic diagram of the deposition equipment of the eighth embodiment in FIG. 1H , the difference between the
圖2A至圖2E是本揭露一實施例的高深寬比結構的沉積過程的局部放大示意圖。請參考圖1A與圖2A,首先,第一前驅物20通過噴灑頭25沿第一方向D1平均注入腔體110,並流向基材10。接著,如圖2B所示,第二惰性氣體31沿第二方向D2注入腔體110,以清除或疏通堵塞於高深寬比結構11的開口的第一前驅物20,使第一前驅物20順利地落入高深寬比結構11中,如圖2A與圖2B所示。接著,請參考圖1A與圖2C,第二前驅物30沿第二方向D2注入腔體110,並流經基材10。接著,如圖2D所示,第一惰性氣體21通過噴灑頭25沿第一方向D1平均注入腔體
110並流向基材10,以加速第二前驅物30落入高深寬比結構11中,並佈滿於高深寬比結構11的內壁面,如圖2C與圖2D所示。最後,在高深寬比結構11中形成厚度均勻的薄膜50,並抽離多餘的第一前驅物20與多餘的第二前驅物30及/或副產物,如圖2E所示。
2A to 2E are partially enlarged schematic diagrams of a deposition process of a high aspect ratio structure according to an embodiment of the present disclosure. Please refer to FIG. 1A and FIG. 2A , firstly, the
圖3A是本揭露第一實施態樣的沉積方法的流程示意圖。圖3B是圖3A的沉積方法的時序示意圖。請參考圖3A及圖3B,沉積方法可由沉積設備100及沉積設備100A至100G中的任一者執行。
FIG. 3A is a schematic flowchart of a deposition method according to a first embodiment of the present disclosure. FIG. 3B is a timing diagram of the deposition method of FIG. 3A . Referring to FIG. 3A and FIG. 3B , the deposition method can be performed by any one of the
具體而言,本揭露第一實施態樣的沉積方法包括第一反應步驟及第二反應步驟,如圖3A及圖3B所示,其中:第一反應步驟為依序執行第一半反應步驟S1(沿第一方向D1注入第一前驅物20,並開啟偏壓電源130)及第二清除步驟S2(沿第二方向D2注入第二惰性氣體31,並關閉偏壓電源130);第二反應步驟為依序執行第二半反應S3(沿第二方向D2注入第二前驅物30,並開啟偏壓電源130)及第一清除步驟S4(沿第一方向D1注入第一惰性氣體21,並關閉偏壓電源130)。
Specifically, the deposition method of the first embodiment of the present disclosure includes a first reaction step and a second reaction step, as shown in FIG. 3A and FIG. 3B , wherein: the first reaction step is the first half-reaction step S1 performed sequentially (inject the
如圖3A及圖3B所示本揭露第一實施態樣的沉積方法的步驟為交替執行二遍第一反應步驟與第二反應步驟。也就是說,先依序執行第一半反應步驟S1、第二清除步驟S2、第二半反應S3及第一清除步驟S4,並再次依序執行第一半反應步驟S1、第二清除步驟S2、第二半反應S3及第一清除步驟S4。最後,執行
清除及抽氣的步驟(即清掃步驟S5)。在清掃步驟S5中,注入惰性氣體(例如第一惰性氣體21或第二惰性氣體31)以清除多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物,並對腔體110進行抽氣的動作以將多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物抽離腔體110。其中,清掃步驟S5可省略,本揭露不以此為限。
As shown in FIG. 3A and FIG. 3B , the steps of the deposition method according to the first embodiment of the present disclosure are alternately performing the first reaction step and the second reaction step twice. That is to say, the first half-reaction step S1, the second cleaning step S2, the second half-reaction S3, and the first cleaning step S4 are executed sequentially, and the first half-reaction step S1 and the second cleaning step S2 are sequentially executed again. , the second half-reaction S3 and the first cleaning step S4. Finally, execute
The step of clearing and pumping (namely cleaning step S5). In the cleaning step S5, an inert gas (such as a first
圖4A是本揭露第二實施態樣的沉積方法的流程示意圖。圖4B是圖4A的沉積方法的時序示意圖。請參考圖4A及圖4B,沉積方法可由沉積設備100及沉積設備100A至100G中的任一者執行。
FIG. 4A is a schematic flowchart of a deposition method according to a second embodiment of the present disclosure. FIG. 4B is a timing diagram of the deposition method of FIG. 4A . Referring to FIG. 4A and FIG. 4B , the deposition method can be performed by any one of the
具體而言,本揭露第二實施態樣的沉積方法包括第一反應步驟及第二反應步驟,如圖4A及圖4B所示,其中:第一反應步驟為依序執行第一半反應步驟S1(沿第一方向D1注入第一前驅物20,並開啟偏壓電源130)及第二清除步驟S2(沿第二方向D2注入第二惰性氣體31,並關閉偏壓電源130);第二反應步驟為依序執行第二半反應S3(沿第二方向D2注入第二前驅物30,並開啟偏壓電源130)及第一清除步驟S4(沿第一方向D1注入第一惰性氣體21,並關閉偏壓電源130)。
Specifically, the deposition method of the second embodiment of the present disclosure includes a first reaction step and a second reaction step, as shown in FIG. 4A and FIG. 4B , wherein: the first reaction step is the first half-reaction step S1 performed sequentially (inject the
如圖4A及圖4B所示本揭露第二實施態樣的沉積方法的步驟為先執行二遍第一反應步驟,再執行二遍第二反應步驟。也就是說,先依序執行第一半反應步驟S1、第二清除步驟S2、第一半反應步驟S1及第二清除步驟S2,再依序執行第二半反應S3、
第一清除步驟S4、第二半反應S3及第一清除步驟S4。最後,執行清除及抽氣的步驟(即清掃步驟S5)。在清掃步驟S5中,注入惰性氣體(例如第一惰性氣體21或第二惰性氣體31)以清除多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物,並對腔體110進行抽氣的動作以將多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物抽離腔體110。其中,清掃步驟S5可省略,本揭露不以此為限。
As shown in FIG. 4A and FIG. 4B , the steps of the deposition method according to the second embodiment of the present disclosure are first to perform the first reaction step twice, and then to perform the second reaction step twice. That is to say, the first half-reaction step S1, the second cleaning step S2, the first half-reaction step S1 and the second cleaning step S2 are executed sequentially, and then the second half-reaction S3,
The first cleaning step S4, the second half-reaction S3 and the first cleaning step S4. Finally, the steps of purging and pumping (namely cleaning step S5) are performed. In the cleaning step S5, an inert gas (such as a first
圖5A是本揭露第三實施態樣的沉積方法的流程示意圖。圖5B是圖5A的沉積方法的時序示意圖。請參考圖5A及圖5B,沉積方法可由沉積設備100及沉積設備100A至100G中的任一者實行。
FIG. 5A is a schematic flowchart of a deposition method according to a third embodiment of the present disclosure. FIG. 5B is a schematic timing diagram of the deposition method of FIG. 5A . Referring to FIG. 5A and FIG. 5B , the deposition method can be performed by any one of the
具體而言,本揭露第三實施態樣的沉積方法包括第一反應步驟及第二反應步驟,如圖5A及圖5B所示,其中:第一反應步驟為依序執行第一半反應步驟S1(沿第一方向D1注入第一前驅物20,並開啟偏壓電源130)及第一清除步驟S4(沿第一方向D1注入第一惰性氣體21,並關閉偏壓電源130);第二反應步驟為依序執行第二半反應S3(沿第二方向D2注入第二前驅物30,並開啟偏壓電源130)及第二清除步驟S2(沿第二方向D2注入第二惰性氣體31,並關閉偏壓電源130)。
Specifically, the deposition method of the third embodiment of the present disclosure includes a first reaction step and a second reaction step, as shown in FIG. 5A and FIG. 5B , wherein: the first reaction step is the first half-reaction step S1 performed sequentially (inject the
如圖5A及圖5B所示本揭露第三實施態樣的沉積方法的步驟為交替執行二遍第一反應步驟與第二反應步驟。也就是說,先依序執行第一半反應步驟S1、第一清除步驟S4、第二半反應
S3及第二清除步驟S2,並再次依序執行第一半反應步驟S1、第一清除步驟S4、第二半反應S3及第二清除步驟S2。最後,執行清除及抽氣的步驟(即清掃步驟S5)。在清掃步驟S5中,注入惰性氣體(例如第一惰性氣體21或第二惰性氣體31)以清除多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物,並對腔體110進行抽氣的動作以將多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物抽離腔體110。其中,清掃步驟S5可省略,本揭露不以此為限。
As shown in FIG. 5A and FIG. 5B , the steps of the deposition method according to the third embodiment of the present disclosure are alternately performing the first reaction step and the second reaction step twice. That is to say, the first half-reaction step S1, the first cleaning step S4, and the second half-reaction step are sequentially performed.
S3 and the second cleaning step S2, and execute the first half reaction step S1, the first cleaning step S4, the second half reaction S3 and the second cleaning step S2 in sequence. Finally, the steps of purging and pumping (namely cleaning step S5) are performed. In the cleaning step S5, an inert gas (such as a first
圖6A是本揭露第四實施態樣的沉積方法的流程示意圖。圖6B是圖6A的沉積方法的時序示意圖。沉積方法可由沉積設備100及沉積設備100A至100G中的任一者實行。
FIG. 6A is a schematic flowchart of a deposition method according to a fourth embodiment of the present disclosure. FIG. 6B is a schematic timing diagram of the deposition method of FIG. 6A . The deposition method may be performed by any one of the
具體而言,本揭露第四實施態樣的沉積方法包括第一反應步驟至第四反應步驟,如圖6A及圖6B所示,其中:第一反應步驟為依序執行第一半反應步驟S1(沿第一方向D1注入第一前驅物20,並開啟偏壓電源130)及第一清除步驟S4(沿第一方向D1注入第一惰性氣體21,並關閉偏壓電源130);第二反應步驟為依序執行第二半反應S3(沿第二方向D2注入第二前驅物30,並開啟偏壓電源130)及第一清除步驟S4;第三反應步驟為依序執行第一半反應步驟S1及第二清除步驟S2(沿第二方向D2注入第二惰性氣體31,並關閉偏壓電源130);第四反應步驟為依序執行第二半反應S3及第二清除步驟
S2。
Specifically, the deposition method of the fourth embodiment of the present disclosure includes the first reaction step to the fourth reaction step, as shown in FIG. 6A and FIG. 6B , wherein: the first reaction step is the first half-reaction step S1 performed sequentially (inject the
本揭露第四實施態樣的沉積方法的步驟為依序執行第一反應步驟至第四反應步驟。如圖6B所示,先依序執行第一半反應步驟S1及第一清除步驟S4,接著執行第二半反應S3及第一清除步驟S4,接著執行第一半反應步驟S1及第二清除步驟S2,接著執行第二半反應S3及第二清除步驟S2。最後,執行清除及抽氣的步驟(即清掃步驟S5)。在清掃步驟S5中,注入惰性氣體(例如第一惰性氣體21或第二惰性氣體31)以清除多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物,並對腔體110進行抽氣的動作以將多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物抽離腔體110。其中,清掃步驟S5可省略,本揭露不以此為限。
The steps of the deposition method in the fourth embodiment of the present disclosure are sequentially performing the first reaction step to the fourth reaction step. As shown in Figure 6B, the first half-reaction step S1 and the first cleaning step S4 are executed sequentially, then the second half-reaction S3 and the first cleaning step S4 are executed, and then the first half-reaction step S1 and the second cleaning step are executed S2, then execute the second half-reaction S3 and the second cleaning step S2. Finally, the steps of purging and pumping (namely cleaning step S5) are performed. In the cleaning step S5, an inert gas (such as a first
圖7A是本揭露第五實施態樣的沉積方法的流程示意圖。圖7B是圖7A的沉積方法的時序示意圖。 FIG. 7A is a schematic flowchart of a deposition method according to a fifth embodiment of the present disclosure. FIG. 7B is a schematic timing diagram of the deposition method of FIG. 7A .
具體而言,本揭露第五實施態樣的沉積方法包括第一反應步驟及第二反應步驟,如圖7A及圖7B所示,其中:第一反應步驟為依序執行第一半反應步驟S1(沿第一方向D1注入第一前驅物20,並開啟偏壓電源130)及第一清除步驟S4(沿第一方向D1注入第一惰性氣體21,並關閉偏壓電源130);第二反應步驟為依序執行第二半反應S3(沿第二方向D2注入第二前驅物30,並開啟偏壓電源130)及第二清除步驟S2(沿第二方向D2注入第二惰性氣體31,並關閉偏壓電源130)。
Specifically, the deposition method of the fifth embodiment of the present disclosure includes a first reaction step and a second reaction step, as shown in FIG. 7A and FIG. 7B , wherein: the first reaction step is to execute the first half-reaction step S1 sequentially (inject the
本揭露第五實施態樣的沉積方法的步驟為先執行二遍第一反應步驟,再執行二遍第二反應步驟。如圖7B所示,先依序執行第一半反應步驟S1、第一清除步驟S4、第一半反應步驟S1及第一清除步驟S4,再依序執行第二半反應S3、第二清除步驟S2、第二半反應S3及第二清除步驟S2。最後,執行清除及抽氣的步驟(即清掃步驟S5)。在清掃步驟S5中,注入惰性氣體(例如第一惰性氣體21或第二惰性氣體31)以清除多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物,並對腔體110進行抽氣的動作以將多餘的第一前驅物20、多餘的第二前驅物30及/或其他副產物抽離腔體110。其中,清掃步驟S5可省略,本揭露不以此為限。
The steps of the deposition method according to the fifth embodiment of the present disclosure are firstly performing the first reaction step twice, and then performing the second reaction step twice. As shown in Figure 7B, the first half-reaction step S1, the first cleaning step S4, the first half-reaction step S1, and the first cleaning step S4 are executed sequentially, and then the second half-reaction S3 and the second cleaning step are sequentially executed. S2, the second half-reaction S3 and the second cleaning step S2. Finally, the steps of purging and pumping (namely cleaning step S5) are performed. In the cleaning step S5, an inert gas (such as a first
綜上所述,本揭露的沉積設備及其方法是沿互為垂直的二個方向將第一前驅物及第二前驅物分別注入腔體,其中第一前驅物形成流向基材的垂直流,且第二前驅物形成流經基材的交叉流。在垂直流與交叉流的交替作用下,不僅有助於加速薄膜在垂直方向上的成長速率,也有助於提高在高深寬比結構中形成的薄膜的均勻度。另一方面,在垂直流與交叉流交替作用的過程中,偏壓電源被開啟並施加偏壓於平台及其上的基材。在偏壓作用下,第一前驅物與第二前驅物被吸引至基材上,並移入高深寬比結構中,故有助於提高鍍膜效率及均勻度。 To sum up, in the deposition equipment and method disclosed in the present disclosure, the first precursor and the second precursor are respectively injected into the cavity along two directions perpendicular to each other, wherein the first precursor forms a vertical flow to the substrate, And the second precursor forms a cross-flow through the substrate. Under the alternating effect of vertical flow and cross flow, it not only helps to accelerate the growth rate of the film in the vertical direction, but also helps to improve the uniformity of the film formed in the high aspect ratio structure. On the other hand, in the process of alternating vertical flow and cross flow, the bias power supply is turned on and applies a bias voltage to the platform and the substrate on it. Under the action of the bias voltage, the first precursor and the second precursor are attracted to the substrate and move into the high aspect ratio structure, which helps to improve the coating efficiency and uniformity.
雖然本揭露已以實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露的 精神和範圍內,當可作些許的更動與潤飾,故本揭露的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present disclosure has been disclosed above with the embodiments, it is not intended to limit the present disclosure. Anyone with ordinary knowledge in the technical field can do so without departing from the present disclosure. Within the spirit and scope, some changes and modifications can be made, so the scope of protection of this disclosure should be defined by the scope of the appended patent application.
10:基材 10: Substrate
11:高深寬比結構 11: High aspect ratio structure
20:第一前驅物 20: The first precursor
21:第一惰性氣體 21: The first inert gas
25:噴灑頭 25: sprinkler head
30:第二前驅物 30: Second precursor
31:第二惰性氣體 31: Second inert gas
40:抽氣氣流 40: Extract air flow
100:沉積設備 100: deposition equipment
110:腔體 110: Cavity
120:平台 120: platform
130:偏壓電源 130: Bias power supply
140:第一注入裝置 140: The first injection device
150:第二注入裝置 150: Second injection device
160:射頻電源 160: RF power supply
170:抽氣裝置 170: Air extraction device
D1:第一方向 D1: the first direction
D2:第二方向 D2: Second direction
Claims (18)
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