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TWI789768B - Antenna module and manufacturing method thereof and electronic device - Google Patents

Antenna module and manufacturing method thereof and electronic device Download PDF

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Publication number
TWI789768B
TWI789768B TW110119089A TW110119089A TWI789768B TW I789768 B TWI789768 B TW I789768B TW 110119089 A TW110119089 A TW 110119089A TW 110119089 A TW110119089 A TW 110119089A TW I789768 B TWI789768 B TW I789768B
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antenna
reflector
layer
antenna element
carrying structure
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TW110119089A
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TW202247528A (en
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倪慶羽
潘盈潔
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大陸商青島新核芯科技有限公司
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Abstract

An antenna module in which an electronic element and an antenna element are separately arranged on an upper side of a supporting structure, wherein the electronic element and the antenna element are covered with an encapsulation layer, and an antenna portion communicatively connected with the antenna element is combined on the surface of the encapsulation layer; moreover, a reflector that is communicatively connected to the antenna element is arranged on the underside of the supporting structure, such that a design of distance between the antenna element and the reflector can be facilitated by arranging the reflector on the underside of the supporting structure. The invention further provides an electronic device equipped with the antenna module.

Description

天線模組及其製造方法暨電子裝置 Antenna module and its manufacturing method and electronic device

本發明係有關一種天線模組,尤指一種具有反射件的天線模組及其製造方法暨電子裝置。 The invention relates to an antenna module, especially an antenna module with a reflector and its manufacturing method and electronic device.

隨著電子產業的蓬勃發展,電子產品也逐漸邁向多功能、高性能的趨勢。目前無線傳輸通訊技術已廣泛應用於各式各樣的消費性電子產品。於現有具備天線的電子產品中,為了使天線的定向性更佳,通常會配置反射件(reflector)。 With the vigorous development of the electronic industry, electronic products are gradually moving towards the trend of multi-function and high performance. At present, wireless transmission communication technology has been widely used in various consumer electronic products. In existing electronic products equipped with antennas, in order to improve the directivity of the antennas, reflectors are usually configured.

圖1係為習知電子裝置1之剖面示意圖。該電子裝置1係包括一配置有反射件15之電路板(PCB)1b,以及一藉由複數焊錫球16安裝於該電路板1b上之天線模組1a。該天線模組1a係包括一結合該些焊錫球16之線路結構10、配置於該線路結構10上且電性連接該線路結構10之射頻晶片(圖未示)、一包覆該射頻晶片之封裝層13、及設於該封裝層13外表面之貼片型天線(Patch antenna)14。該反射件15之位置係對應該貼片型天線14之位置,且該線路結構10係採用線路重佈層(Redistribution Layer,簡稱RDL)製程進行佈線,其設有共面波導 (Coplanar waveguide,簡稱CPW)並提供天線接地功能。 FIG. 1 is a schematic cross-sectional view of a conventional electronic device 1 . The electronic device 1 includes a circuit board (PCB) 1b configured with a reflector 15 , and an antenna module 1a mounted on the circuit board 1b via a plurality of solder balls 16 . The antenna module 1a includes a circuit structure 10 combined with these solder balls 16, a radio frequency chip (not shown) that is disposed on the circuit structure 10 and electrically connected to the circuit structure 10, and a radio frequency chip (not shown) that covers the radio frequency chip. The encapsulation layer 13 and the patch antenna (Patch antenna) 14 arranged on the outer surface of the encapsulation layer 13 . The position of the reflector 15 is corresponding to the position of the patch antenna 14, and the circuit structure 10 is wired using a redistribution layer (Redistribution Layer, RDL) process, which is provided with a coplanar waveguide (Coplanar waveguide, CPW for short) and provide antenna grounding function.

習知電子裝置1中,由於該反射件15設置在該貼片型天線14下方的電路板1b的上表面處,使得該貼片型天線14的相關參數(如阻抗匹配、頻寬、方向特性等)需配合該貼片型天線14與該反射件15之間的距離D及共面波導與該反射件15之高度h(亦即焊錫球16之可靠高度h)。 In the conventional electronic device 1, since the reflector 15 is arranged on the upper surface of the circuit board 1b below the patch antenna 14, the relevant parameters of the patch antenna 14 (such as impedance matching, bandwidth, and directional characteristics) etc.) need to match the distance D between the patch antenna 14 and the reflector 15 and the height h between the coplanar waveguide and the reflector 15 (that is, the reliable height h of the solder ball 16).

然而,在安裝該天線模組1a至該電路板1b之過程中,常於控制該焊錫球16的高度尺寸遇到困難,導致無法有效控制該距離D,故該貼片型天線14的電性參數之誤差往往會超出合理範圍。 However, in the process of installing the antenna module 1a to the circuit board 1b, it is often difficult to control the height of the solder ball 16, resulting in the inability to effectively control the distance D, so the electrical properties of the patch antenna 14 The error of parameters often exceeds the reasonable range.

再者,該天線模組1a藉由該焊錫球16固接於該電路板1b上,將受限於該焊錫球16之可靠度,即該焊錫球16之可靠高度h限定該距離D。例如,該焊錫球16之體積及高度之平均值與公差控制不易。詳言之,當該焊錫球16之體積平均值偏小或高度平均值偏低時,不利於支撐該天線模組1a;反之,當該焊錫球16之體積平均值偏大或高度平均值偏高時,相鄰兩焊錫球16容易發生橋接(bridge)現象而造成短路,且該焊錫球16所排列成之柵狀陣列(grid array)容易產生共面性(co-planarity)不良,導致接點應力(stress)不平衡而容易造成該天線模組1a受損。因此,該焊錫球16之尺寸不易控制,因而該貼片型天線14之頻寬將受限於該銲錫球16之可靠高度h,致使難以設計其它頻寬。 Furthermore, the antenna module 1a is fixed on the circuit board 1b through the solder ball 16, which is limited by the reliability of the solder ball 16, that is, the reliable height h of the solder ball 16 limits the distance D. For example, it is not easy to control the average value and tolerance of the volume and height of the solder balls 16 . Specifically, when the average volume of the solder ball 16 is too small or the average height is low, it is not conducive to supporting the antenna module 1a; on the contrary, when the average volume of the solder ball 16 is too large or the average height When it is high, two adjacent solder balls 16 are prone to bridging (bridge) phenomenon to cause a short circuit, and the grid array (grid array) formed by the solder balls 16 is likely to have poor co-planarity (co-planarity), resulting in poor connection. Unbalanced point stress easily causes damage to the antenna module 1a. Therefore, the size of the solder ball 16 is not easy to control, so the bandwidth of the patch antenna 14 is limited by the reliable height h of the solder ball 16 , making it difficult to design other bandwidths.

又,由於該電路板1b之佈設空間有限,故在該電路板1b上配置該反射件15,將限縮其它功能元件之佈設空間,因而不利於增加該電子裝置1之功能,導致該電子裝置1難以滿足多功能之需求。 Also, because the layout space of the circuit board 1b is limited, disposing the reflector 15 on the circuit board 1b will limit the layout space of other functional components, which is not conducive to increasing the function of the electronic device 1, resulting in the electronic device 1 It is difficult to meet the needs of multi-function.

因此,如何克服上述習知技術之種種問題,實已成為目前業界亟待克服之課題。 Therefore, how to overcome the various problems of the above-mentioned conventional technologies has become a problem to be urgently overcome in the industry.

有鑑於習知技術之問題,本發明提供一種天線模組,係包括:承載結構,係具有相對之第一側與第二側;電子元件,係設於該承載結構之該第一側上並電性連接該承載結構;天線元件,係設於該承載結構之該第一側上;封裝層,係設於該承載結構之該第一側上,用以包覆該電子元件與該天線元件;天線部,係設於該封裝層上並通訊連接該天線元件;以及反射件,係設於該承載結構之該第二側上並通訊連接該天線元件。 In view of the problems in the prior art, the present invention provides an antenna module, which includes: a load-bearing structure with opposite first and second sides; electronic components are arranged on the first side of the load-bearing structure and Electrically connecting the carrying structure; the antenna element is arranged on the first side of the carrying structure; the encapsulation layer is arranged on the first side of the carrying structure to cover the electronic element and the antenna element ; the antenna part is arranged on the encapsulation layer and communicated with the antenna element; and the reflector is arranged on the second side of the supporting structure and communicated with the antenna element.

本發明亦提供一種天線模組之製造方法,步驟包括:提供一承載結構,該承載結構具有相對之第一側與第二側;於該承載結構之該第一側上設置電子元件與天線元件,且該電子元件與該天線元件係電性連接該承載結構;於該承載結構之該第一側上形成封裝層,其中該封裝層包覆該電子元件與該天線元件;於該承載結構之該封裝層上設置天線部,且該天線部通訊連接該天線元件;以及於該承載結構之該第二側上設置一通訊連接該天線元件之反射件。 The present invention also provides a method for manufacturing an antenna module, the steps include: providing a load-bearing structure, the load-bearing structure has a first side and a second side opposite to each other; placing electronic components and antenna elements on the first side of the load-bearing structure , and the electronic component and the antenna element are electrically connected to the carrying structure; an encapsulation layer is formed on the first side of the carrying structure, wherein the encapsulation layer covers the electronic component and the antenna element; on the carrying structure An antenna part is arranged on the encapsulation layer, and the antenna part is connected to the antenna element in communication; and a reflector connected to the antenna element in communication is arranged on the second side of the carrying structure.

前述之天線模組及其製造方法中,該天線元件係具有電性連接該承載結構並通訊連接該天線部之天線層,該天線部係包括一通訊連接該天線元件之天線本體,且該天線本體之位置及該反射件之位置係對應該天線元件之位置,以及該承載結構係配置有共面波導。 In the aforementioned antenna module and its manufacturing method, the antenna element has an antenna layer electrically connected to the load-bearing structure and communicatively connected to the antenna portion, the antenna portion includes an antenna body communicatively connected to the antenna element, and the antenna The position of the body and the position of the reflector correspond to the position of the antenna element, and the carrying structure is configured with a coplanar waveguide.

前述之天線模組及其製造方法中,該反射件係藉由結合層結 合至該承載結構之第二側上。 In the aforementioned antenna module and its manufacturing method, the reflector is formed by bonding layers to the second side of the load-bearing structure.

前述之天線模組及其製造方法中,該反射件係配置於中介板上,並藉由將該中介板結合至該承載結構之該第二側上。 In the aforementioned antenna module and its manufacturing method, the reflector is disposed on the intermediary board, and the intermediary board is combined with the second side of the carrying structure.

本發明復提供一種電子裝置,係包括:電路板;以及前述之天線模組,其中該天線模組的該承載結構之該第二側係藉由複數導電元件堆疊於該電路板上。 The present invention further provides an electronic device, which includes: a circuit board; and the aforementioned antenna module, wherein the second side of the carrying structure of the antenna module is stacked on the circuit board through a plurality of conductive elements.

由上可知,本發明之天線模組及其製造方法暨電子裝置,主要藉由將該反射件設於該承載結構之第二側上,使得天線參數的距離可由該天線模組之封裝製程決定,而無需考量習知焊錫球(或本發明的該導電元件)的高度之尺寸,故相較於習知技術,本發明之天線部之電性參數之誤差可控制於合理範圍內。 It can be seen from the above that the antenna module and its manufacturing method and electronic device of the present invention mainly set the reflector on the second side of the supporting structure so that the distance of the antenna parameters can be determined by the packaging process of the antenna module , without considering the size of the height of the conventional solder ball (or the conductive element of the present invention), so compared with the conventional technology, the error of the electrical parameters of the antenna portion of the present invention can be controlled within a reasonable range.

再者,由於本發明之天線部之頻寬為取決於該天線元件與該反射件之間的距離,故相較於習知技術,即使習知焊錫球(或本發明的該導電元件)的高度改變,天線部的頻寬也不會隨之改變。 Furthermore, since the bandwidth of the antenna part of the present invention depends on the distance between the antenna element and the reflector, compared to the conventional technology, even the conventional solder ball (or the conductive element of the present invention) If the height changes, the bandwidth of the antenna will not change accordingly.

又,基於該電路板之佈設空間有限之因素,藉由將該反射件設於該承載結構之第二側上,該電路板無需考量該反射件之配置,故相較於習知技術,本發明之電子裝置之電路板能依需求增設其它功能元件之佈設空間,以利於增加該電子裝置之功能,使該電子裝置能滿足多功能之需求。 Also, based on the limited layout space of the circuit board, by placing the reflector on the second side of the carrying structure, the circuit board does not need to consider the configuration of the reflector, so compared with the prior art, this The circuit board of the electronic device of the invention can be provided with additional space for the arrangement of other functional components as required, so as to increase the functions of the electronic device and make the electronic device meet the multi-functional requirements.

1、3a、3b:電子裝置 1, 3a, 3b: Electronic devices

1a、2、3:天線模組 1a, 2, 3: Antenna module

1b、2b:電路板 1b, 2b: circuit board

10:線路結構 10: Line structure

13、23:封裝層 13, 23: encapsulation layer

14:貼片型天線 14: Patch type antenna

15、25:反射件 15, 25: reflector

16:焊錫球 16: Solder ball

2a:天線結構 2a: Antenna structure

20:承載結構 20: Bearing structure

20a:第一側 20a: First side

20b:第二側 20b: Second side

200:絕緣層 200: insulating layer

201:線路層 201: line layer

21:電子元件 21: Electronic components

21a:作用面 21a: Action surface

21b:非作用面 21b: Non-active surface

210、220、350:導電凸塊 210, 220, 350: conductive bumps

22:天線元件 22: Antenna element

22a:天線層 22a: Antenna layer

24:天線部 24: Antenna

24a:天線本體 24a: Antenna body

24b:包覆體 24b: Inclusion

240:介電層 240: dielectric layer

242:絕緣保護層 242: insulating protective layer

250:結合層 250: bonding layer

26:導電元件 26: Conductive element

35:中介板 35:Intermediate board

35a:第一表面 35a: first surface

35b:第二表面 35b: second surface

9:支撐件 9: Support

90:膠層 90: Adhesive layer

A:第一區域 A: The first area

B:第二區域 B: the second area

D、H:距離 D, H: distance

h:高度 h: height

P1、P2:垂直投影面積 P1, P2: vertical projected area

T1、T2:厚度 T1, T2: Thickness

圖1為習知電子裝置之剖面示意圖。 FIG. 1 is a schematic cross-sectional view of a conventional electronic device.

圖2為根據本發明一實施例所述之天線模組之剖面示意圖。 FIG. 2 is a schematic cross-sectional view of the antenna module according to an embodiment of the present invention.

圖3A至圖3E為根據本發明一實施例所述之天線模組之製造方法之剖面示意圖。 3A to 3E are schematic cross-sectional views of a manufacturing method of an antenna module according to an embodiment of the present invention.

圖4為根據本發明一實施例所述之電子裝置之剖面示意圖。 FIG. 4 is a schematic cross-sectional view of an electronic device according to an embodiment of the present invention.

圖5為根據本發明另一實施例所述之天線模組之剖面示意圖。 FIG. 5 is a schematic cross-sectional view of an antenna module according to another embodiment of the present invention.

圖6為根據本發明另一實施例所述之電子裝置之剖面示意圖。 FIG. 6 is a schematic cross-sectional view of an electronic device according to another embodiment of the present invention.

以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。 The implementation of the present invention is described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「第一」、「第二」及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for the understanding and reading of those familiar with this technology, and are not used to limit the implementation of the present invention Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this invention without affecting the effect and purpose of the present invention. The technical content disclosed by the invention must be within the scope covered. At the same time, terms such as "above", "first", "second" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of the present invention. The change or adjustment of the relative relationship shall also be regarded as the applicable scope of the present invention if there is no substantial change in the technical content.

圖2為根據本發明一實施例所述之天線模組之剖面示意圖。如圖2所示,天線模組2至少包括:一承載結構(carrier chip)20、一電子元件21、一天線元件22、一封裝層23、一天線部24以及一反射件25。 FIG. 2 is a schematic cross-sectional view of the antenna module according to an embodiment of the present invention. As shown in FIG. 2 , the antenna module 2 at least includes: a carrier chip 20 , an electronic component 21 , an antenna element 22 , a packaging layer 23 , an antenna portion 24 and a reflector 25 .

承載結構20具有相對之第一側20a與第二側20b。 The carrying structure 20 has a first side 20a and a second side 20b opposite to each other.

電子元件21設置於該承載結構20之第一側20a上並電性連接該承載結構20。 The electronic component 21 is disposed on the first side 20 a of the carrying structure 20 and is electrically connected to the carrying structure 20 .

天線元件22亦設置於該承載結構20之第一側20a上,且該天線元件22與該電子元件21係分開配置。 The antenna element 22 is also disposed on the first side 20 a of the carrying structure 20 , and the antenna element 22 is configured separately from the electronic element 21 .

封裝層23設置於該承載結構20之第一側20a上,並包覆該電子元件21與該天線元件22。 The packaging layer 23 is disposed on the first side 20 a of the carrying structure 20 and covers the electronic component 21 and the antenna component 22 .

天線部24具有被絕緣材所包覆的天線本體24a,設置於該封裝層23上,並通訊連接該天線元件22。 The antenna part 24 has an antenna body 24 a covered by an insulating material, disposed on the encapsulation layer 23 , and communicated with the antenna element 22 .

反射件25設置於該承載結構20之第二側20b上並通訊連接該天線元件22。 The reflector 25 is disposed on the second side 20 b of the carrying structure 20 and communicated with the antenna element 22 .

根據本發明一實施例,本發明之天線模組2主要藉由將該反射件25設於該承載結構20之第二側20b上,使得天線參數的距離(即該天線元件22與該反射件25之間的距離H)可由該天線模組2之封裝製程決定,而無需考量習知焊錫球(如圖2所示之導電元件26)的高度h之尺寸,故相較於習知技術,本發明之天線部24之天線本體24a之電性參數之誤差可控制於合理範圍內。 According to an embodiment of the present invention, the antenna module 2 of the present invention mainly sets the reflector 25 on the second side 20b of the supporting structure 20 so that the distance of the antenna parameters (that is, the antenna element 22 and the reflector The distance H) between 25 can be determined by the packaging process of the antenna module 2 without considering the size of the height h of the conventional solder ball (conductive element 26 as shown in FIG. 2 ), so compared with the conventional technology, The errors of the electrical parameters of the antenna body 24a of the antenna part 24 of the present invention can be controlled within a reasonable range.

再者,由於天線部24之天線本體24a之頻寬為取決於該天線元件22與該反射件25之間的距離H,故相較於習知技術,即使焊錫球 的高度h改變,天線本體24a的頻寬也不會隨之改變。 Furthermore, since the bandwidth of the antenna body 24a of the antenna part 24 depends on the distance H between the antenna element 22 and the reflector 25, compared to the conventional technology, even if the solder ball If the height h of the antenna body 24a changes, the bandwidth of the antenna body 24a will not change accordingly.

圖3A至圖3E為根據本發明一實施例所述之天線模組之製造方法之剖面示意圖。 3A to 3E are schematic cross-sectional views of a manufacturing method of an antenna module according to an embodiment of the present invention.

如圖3A所示,一承載結構20係設置於一支撐件9上。該承載結構20係具有相對之第一側20a與第二側20b,該承載結構20藉由第二側20b與該支撐件9結合,且該第一側20a係定義有相鄰接之第一區域A與第二區域B。此外,該承載結構20之第一側20a之第一區域A上設置有至少一電子元件21,而於該承載結構20之第一側20a之第二區域B上設置有至少一天線元件22,使該天線元件22與該電子元件21分開配置。 As shown in FIG. 3A , a carrying structure 20 is disposed on a supporting member 9 . The bearing structure 20 has opposite first side 20a and second side 20b, the bearing structure 20 is combined with the support member 9 by the second side 20b, and the first side 20a is defined with adjacent first Area A and the second area B. In addition, at least one electronic component 21 is disposed on the first area A of the first side 20a of the carrying structure 20, and at least one antenna element 22 is disposed on the second area B of the first side 20a of the carrying structure 20, The antenna element 22 is arranged separately from the electronic element 21 .

於本實施例中,該承載結構20更包括絕緣層200及至少一形成於該絕緣層200上之線路層201,如至少一扇出(fan out)型重佈線路層(redistribution layer,簡稱RDL)。此外,該線路層201之材質為銅,而該絕緣層200之材質可為如聚對二唑苯(Polybenzoxazole,簡稱PBO)、聚醯亞胺(Polyimide,簡稱PI)、預浸材(Prepreg,簡稱PP)等之介電材料。 In this embodiment, the carrier structure 20 further includes an insulating layer 200 and at least one circuit layer 201 formed on the insulating layer 200, such as at least one fan-out (fan out) redistribution layer (redistribution layer, RDL for short) ). In addition, the wiring layer 201 is made of copper, and the insulating layer 200 can be made of polybenzoxazole (PBO for short), polyimide (PI for short), prepreg (Prepreg, Referred to as PP) and other dielectric materials.

再者,該支撐件9可為半導體材質(如矽或玻璃)之板體,其上形成有一膠層90,使該承載結構20黏貼於該膠層90上。 Furthermore, the supporting member 9 can be a plate made of semiconductor material (such as silicon or glass), and an adhesive layer 90 is formed on it, so that the carrying structure 20 is pasted on the adhesive layer 90 .

又,該電子元件21可為主動元件(例如半導體晶片等)、被動元件(例如電阻、電容及電感等)或其二者組合。例如,當該電子元件21為半導體晶片時(如射頻晶片(Radio Frequency Integrated Circuits,簡稱RFID)),其具有相對之作用面21a與非作用面21b,該電子元件21 藉由複數如銲錫材料之導電凸塊210以覆晶方式設置於該線路層201上並電性連接該線路層201;或者,該電子元件21亦可藉由複數銲線(圖未示)以打線方式電性連接該線路層201;亦或,該電子元件21可直接接觸該線路層201。然而,有關該電子元件21電性連接該承載結構20之方式不限於上述。 Moreover, the electronic component 21 can be an active component (such as a semiconductor chip, etc.), a passive component (such as a resistor, a capacitor, and an inductor, etc.) or a combination thereof. For example, when the electronic component 21 is a semiconductor chip (such as a radio frequency chip (Radio Frequency Integrated Circuits, referred to as RFID)), it has a relative active surface 21a and a non-active surface 21b. The electronic component 21 A plurality of conductive bumps 210 such as solder materials are flip-chip disposed on the circuit layer 201 and electrically connected to the circuit layer 201; or, the electronic component 21 can also be connected to the circuit layer 201 by a plurality of bonding wires (not shown). The circuit layer 201 is electrically connected by wire bonding; or, the electronic component 21 can directly contact the circuit layer 201 . However, the manner in which the electronic component 21 is electrically connected to the carrying structure 20 is not limited to the above.

另外,該天線元件22為半導體元件,其具有天線層22a。例如,當該天線元件22為晶片規格時,其天線層22a藉由複數如銲錫材料之導電凸塊220以覆晶方式設於該線路層201上並電性連接該線路層201;或者,該天線元件22之天線層22a可藉由複數銲線(圖未示)以打線方式電性連接該線路層201;亦或,該天線元件22之天線層22a可直接接觸該線路層201。然而,有關該天線元件22之天線層22a電性連接該承載結構20之方式不限於上述。 In addition, this antenna element 22 is a semiconductor element and has an antenna layer 22a. For example, when the antenna element 22 is a chip specification, the antenna layer 22a is provided on the circuit layer 201 in a flip-chip manner by a plurality of conductive bumps 220 such as solder materials and is electrically connected to the circuit layer 201; or, the The antenna layer 22a of the antenna element 22 can be electrically connected to the circuit layer 201 by a plurality of bonding wires (not shown); or, the antenna layer 22a of the antenna element 22 can directly contact the circuit layer 201 . However, the manner in which the antenna layer 22a of the antenna element 22 is electrically connected to the carrying structure 20 is not limited to the above.

如圖3B所示,將一封裝層23形成於該承載結構20之第一側20a上,且該封裝層23包覆該電子元件21與該天線元件22。 As shown in FIG. 3B , an encapsulation layer 23 is formed on the first side 20 a of the carrying structure 20 , and the encapsulation layer 23 covers the electronic component 21 and the antenna element 22 .

於本實施例中,該封裝層23係為絕緣介電材,如ABF(Ajinomoto Build-up Film)、感光型樹脂、聚醯亞胺(polyimide,簡稱PI)、雙馬來醯亞胺三嗪(Bismaleimide Triazine,簡稱BT)、FR5之預浸材(Prepreg,簡稱PP)、乾膜(dry film)、環氧樹脂(epoxy)、模壓樹脂(molding compound)、模壓環氧樹脂(Epoxy Molding Compound,簡稱EMC)或其它適當材質,其可用壓合(lamination)或模壓(molding)之方式形成於該承載結構20之第一側20a上。 In this embodiment, the packaging layer 23 is an insulating dielectric material, such as ABF (Ajinomoto Build-up Film), photosensitive resin, polyimide (polyimide, referred to as PI), bismaleimide triazine (Bismaleimide Triazine, referred to as BT), FR5 prepreg (Prepreg, referred to as PP), dry film (dry film), epoxy resin (epoxy), molding resin (molding compound), molding epoxy resin (Epoxy Molding Compound, EMC for short) or other suitable materials can be formed on the first side 20a of the carrying structure 20 by lamination or molding.

如圖3C所示,一天線部24形成於該封裝層23上,且該天 線部24係包括一形成於該封裝層23上之介電層240及一形成於該介電層240上之天線本體24a。 As shown in FIG. 3C, an antenna part 24 is formed on the encapsulation layer 23, and the antenna The line portion 24 includes a dielectric layer 240 formed on the encapsulation layer 23 and an antenna body 24 a formed on the dielectric layer 240 .

於本實施例中,該天線本體24a可為貼片型天線(Patch antenna),其黏貼於該介電層240上。於其它實施例中,亦可採用如電鍍、化學鍍膜、物理氣相沈積、濺鍍(sputtering)或其它適當方式形成金屬層,以作為該天線本體24a。 In this embodiment, the antenna body 24 a can be a patch antenna (Patch antenna), which is pasted on the dielectric layer 240 . In other embodiments, a metal layer may also be formed by electroplating, chemical coating, physical vapor deposition, sputtering or other suitable methods to serve as the antenna body 24a.

再者,該天線本體24a與該天線層22a係相互通訊連接(如訊號感應耦合方式)。例如,該天線本體24a之位置係對應該天線元件22之位置,即兩者於該第一側20a之第二區域B內上下對齊。 Furthermore, the antenna body 24a and the antenna layer 22a are connected in communication with each other (such as signal inductive coupling). For example, the position of the antenna body 24a corresponds to the position of the antenna element 22, that is, the two are aligned up and down in the second region B of the first side 20a.

又,該封裝層23與該介電層240可為相同或相異材質,並無特別限制。 Moreover, the encapsulation layer 23 and the dielectric layer 240 can be made of the same or different materials, and there is no special limitation.

如圖3D所示,該天線部24可依需求包括一覆蓋該天線本體24a之絕緣保護層242,並移除該支撐件9及其上之膠層90,以外露出該承載結構20之第二側20b。 As shown in FIG. 3D, the antenna part 24 can include an insulating protective layer 242 covering the antenna body 24a as required, and remove the support member 9 and the adhesive layer 90 on it to expose the second part of the carrying structure 20. side 20b.

於本實施例中,該膠層90可為離形膜,以利於移除該支撐件9。 In this embodiment, the adhesive layer 90 can be a release film to facilitate removal of the support member 9 .

再者,該絕緣保護層242係為介電材料,其形成於該介電層240上,故該絕緣保護層242與該介電層240可視為一體,供作為一包覆體24b,以包覆該天線本體24a。 Furthermore, the insulating protection layer 242 is a dielectric material, which is formed on the dielectric layer 240, so the insulating protection layer 242 and the dielectric layer 240 can be regarded as a whole, and can be used as a covering body 24b to cover Cover the antenna body 24a.

如圖3E所示,至少一通訊連接該天線元件22之反射件(reflector)25設置於該承載結構20之第二側20b上,以令該天線元件22、天線部24與反射件25作為天線結構2a,且令該承載結構20之部分 線路層201作為該天線結構2a之共面波導(Coplanar waveguide,簡稱CPW),部分線路層201係為連接該電子元件21與天線層22a之接地線路,以提供該天線結構2a接地功能。 As shown in FIG. 3E, at least one reflector (reflector) 25 communicatively connected to the antenna element 22 is arranged on the second side 20b of the carrier structure 20, so that the antenna element 22, the antenna portion 24 and the reflector 25 serve as an antenna structure 2a, and make the part of the load-bearing structure 20 The circuit layer 201 is used as a coplanar waveguide (CPW) of the antenna structure 2a, and part of the circuit layer 201 is a ground circuit connecting the electronic component 21 and the antenna layer 22a to provide the grounding function of the antenna structure 2a.

於本實施例中,該反射件25與該天線層22a係相互訊號感應耦合。例如,該反射件25之位置係對應該天線元件22之位置,即兩者相對於該第一側20a係呈上下對齊。 In this embodiment, the reflector 25 and the antenna layer 22a are inductively coupled to each other. For example, the position of the reflector 25 corresponds to the position of the antenna element 22, that is, the two are vertically aligned with respect to the first side 20a.

再者,該反射件25係藉由一結合層250結合至該承載結構20之第二側20b上。例如,該反射件25係為金屬片體,且該結合層250係為膠膜,如晶片黏結薄膜(Die Attach Film,簡稱DAF)。 Furthermore, the reflector 25 is bonded to the second side 20b of the carrying structure 20 through a bonding layer 250 . For example, the reflector 25 is a metal sheet, and the bonding layer 250 is an adhesive film, such as a die attach film (DAF for short).

或者,如圖5所示之天線模組3,該反射件25亦可配置於一中介板35上,以藉由該中介板35結合至該承載結構20之第二側20b上,使該反射件25設於該承載結構20之第二側20b上。例如,該中介板35係具有相對之第一表面35a與第二表面35b,該中介板35藉由複數如銲錫材料之導電凸塊350堆疊於該承載結構20之第二側20b上,且該反射件25可採用電鍍、化學鍍膜、物理氣相沈積、濺鍍(sputtering)或其它適當方式形成於該中介板35之第二表面35b上。應可理解地,藉由將該反射件25設於該中介板35之第二表面35b上,使該反射件25與設有共面波導之承載結構20之間的距離較遠,藉此得到更好的共振效果。 Or, in the antenna module 3 as shown in FIG. The element 25 is arranged on the second side 20b of the carrying structure 20 . For example, the interposer 35 has opposite first surface 35a and second surface 35b, the interposer 35 is stacked on the second side 20b of the carrier structure 20 by a plurality of conductive bumps 350 such as solder material, and the interposer 35 The reflector 25 can be formed on the second surface 35b of the interposer 35 by electroplating, chemical coating, physical vapor deposition, sputtering or other suitable methods. It should be understood that by disposing the reflector 25 on the second surface 35b of the interposer 35, the distance between the reflector 25 and the carrier structure 20 provided with the coplanar waveguide is longer, thereby obtaining Better resonance effect.

較佳者,該中介板35為半導體結構體,如矽晶片,其尺寸與構造可依需求採用該天線元件22之尺寸與構造,即兩者均為晶片規格,以利於製作該中介板35及節省製作成本。應可理解地,該反射件25可依需求電性連接或未電性連接該中介板35內之線路。 Preferably, the interposer 35 is a semiconductor structure, such as a silicon wafer, and its size and structure can adopt the size and structure of the antenna element 22 according to requirements, that is, both are chip specifications, so as to facilitate the manufacture of the interposer 35 and Save production cost. It should be understood that the reflector 25 can be electrically connected or not electrically connected to the circuit in the interposer 35 as required.

由於該反射件25設置於天線元件22下方的承載結構20之第二側20b處,故該天線結構2a(或該天線本體24a)的相關參數(如阻抗匹配、頻寬、方向特性等)係配合該天線元件22及共面波導與該反射件25之間的距離。 Since the reflector 25 is arranged on the second side 20b of the load-carrying structure 20 below the antenna element 22, the relevant parameters (such as impedance matching, bandwidth, directional characteristics, etc.) of the antenna structure 2a (or the antenna body 24a) are Match the distance between the antenna element 22 and the coplanar waveguide and the reflector 25 .

又,如圖3E所示,由於該反射件25相對於該承載結構20之第一側20a之垂直投影面積P1係大於該天線本體24a相對於該承載結構20之第一側20a之垂直投影面積P2,使該反射件25能有效反射來自該天線本體24a經由該天線元件22之訊號,如此將可提升該天線本體24a之訊號定向性,進而使該天線本體24a之輻射方向能朝理想方向。 Also, as shown in FIG. 3E, since the vertical projected area P1 of the reflector 25 relative to the first side 20a of the carrying structure 20 is greater than the vertical projected area of the antenna body 24a relative to the first side 20a of the carrying structure 20 P2, so that the reflector 25 can effectively reflect the signal from the antenna body 24a passing through the antenna element 22, so that the signal directivity of the antenna body 24a can be improved, so that the radiation direction of the antenna body 24a can face the desired direction.

另外,可於該承載結構20之第二側20b上植設複數如焊錫球之導電元件26,其電性連接該承載結構20之線路層201,以供該天線模組2藉由該些導電元件26外接其它物件。例如,接續圖3E所示之製程,該天線模組2藉由導電元件26結合至一電路板2b上,以獲取如圖4所示之電子裝置3a,其中,該反射件25係位於該承載結構20之第二側20b與該電路板2b之間,且該反射件25未接觸該電路板2b。應可理解地,若接續圖5所示之製程,將獲取如圖6所示之電子裝置3b。 In addition, a plurality of conductive elements 26 such as solder balls can be planted on the second side 20b of the carrying structure 20, which are electrically connected to the circuit layer 201 of the carrying structure 20, so that the antenna module 2 can pass through these conductive elements. The component 26 is externally connected to other objects. For example, following the manufacturing process shown in FIG. 3E, the antenna module 2 is bonded to a circuit board 2b via a conductive element 26 to obtain an electronic device 3a as shown in FIG. 4, wherein the reflector 25 is located on the carrier Between the second side 20b of the structure 20 and the circuit board 2b, and the reflector 25 is not in contact with the circuit board 2b. It should be understood that if the process shown in FIG. 5 is continued, the electronic device 3 b shown in FIG. 6 will be obtained.

因此,本發明之電子裝置3a、3b,主要藉由將該反射件25設於該承載結構20之第二側20b上,以令用以配合天線參數的距離H可由該天線模組2、3之封裝製程決定,而無需考量該導電元件26的高度h(即無需考量將該天線模組2、3安裝至該電路板2b上之過程)。進一步,本發明之天線模組2、3於製作過程中,因該承載結構20與封裝層23不易變形而極易控制兩者厚度T1、T2,因而能有效控制該天線元件22與該反 射件25之間的距離H,故相較於習知技術,該天線結構2a(或該天線本體24a)的電性參數之誤差不會超出合理範圍。 Therefore, the electronic devices 3a, 3b of the present invention mainly set the reflector 25 on the second side 20b of the supporting structure 20, so that the distance H used to match the antenna parameters can be controlled by the antenna modules 2, 3 The packaging process is determined without considering the height h of the conductive element 26 (that is, without considering the process of installing the antenna modules 2, 3 on the circuit board 2b). Further, during the manufacturing process of the antenna modules 2 and 3 of the present invention, because the carrying structure 20 and the encapsulation layer 23 are not easily deformed, it is very easy to control the thicknesses T1 and T2 of the two, so that the antenna element 22 and the reflector can be effectively controlled. The distance H between the radiation elements 25, so compared with the conventional technology, the error of the electrical parameters of the antenna structure 2a (or the antenna body 24a) will not exceed a reasonable range.

應可理解地,由於該介電層240與該結合層250的厚度易於控制,且該中介板35屬於硬質結構而不易變形,甚至於該導電凸塊220、350之體積極小,故該介電層240、該結合層250、該中介板35與該導電凸塊220、350均難以變動該天線元件22與該反射件25之間的距離H。 It should be understood that since the thicknesses of the dielectric layer 240 and the bonding layer 250 are easy to control, and the interposer 35 has a rigid structure and is not easily deformed, and even the conductive bumps 220, 350 are extremely small, the interposer The electrical layer 240 , the bonding layer 250 , the intermediate board 35 and the conductive bumps 220 , 350 are difficult to change the distance H between the antenna element 22 and the reflector 25 .

再者,由於該天線結構2a(或該天線本體24a)之頻寬由該天線元件22與該反射件25之間的距離H所決定,故藉由將該反射件25設於該承載結構20之第二側20b上,即使該天線模組2、3為透過該導電元件26(如焊錫材)固接於該電路板2b上,該導電元件26之焊錫結構特性也不會改變該天線元件22與該反射件25之間的距離H。因此,不論該導電元件26之高度h尺寸設計是否符合可靠高度,該導電元件26都不會限制該天線結構2a(或該天線本體24a)之頻寬之設計。 Moreover, since the bandwidth of the antenna structure 2a (or the antenna body 24a) is determined by the distance H between the antenna element 22 and the reflector 25, by setting the reflector 25 on the carrying structure 20 On the second side 20b, even if the antenna modules 2 and 3 are fixed on the circuit board 2b through the conductive element 26 (such as solder material), the solder structure characteristics of the conductive element 26 will not change the antenna element 22 and the distance H between the reflector 25. Therefore, no matter whether the height h of the conductive element 26 is designed to meet a reliable height, the conductive element 26 will not limit the design of the bandwidth of the antenna structure 2a (or the antenna body 24a).

又,基於該電路板2b之佈設空間有限之因素,藉由將該反射件25設於該承載結構20之第二側20b上,該電路板2b無需考量該反射件25之配置,故相較於習知技術,本發明之電子裝置3a、3b之電路板2b能依需求增設其它功能元件之佈設空間,以利於增加該電子裝置3a、3b之功能,使該電子裝置3a、3b能滿足多功能之需求。 Also, based on the limited layout space of the circuit board 2b, by placing the reflector 25 on the second side 20b of the carrying structure 20, the circuit board 2b does not need to consider the configuration of the reflector 25, so compared with In the prior art, the circuit board 2b of the electronic device 3a, 3b of the present invention can increase the layout space of other functional components according to the demand, so as to increase the function of the electronic device 3a, 3b, so that the electronic device 3a, 3b can meet multiple requirements. Functional requirements.

另外,本發明復提供一種電子裝置3a、3b,其包括:一電路板2b以及一堆疊於該電路板2b上之天線模組2、3 In addition, the present invention further provides an electronic device 3a, 3b, which includes: a circuit board 2b and an antenna module 2, 3 stacked on the circuit board 2b

天線模組2、3係以其承載結構20之第二側20b藉由複數導電元件26堆疊於該電路板2b上,且該反射件25係未接觸該電路板2b。 The antenna modules 2 and 3 are stacked on the circuit board 2b with the second side 20b of the carrying structure 20 via a plurality of conductive elements 26, and the reflector 25 is not in contact with the circuit board 2b.

於一實施例中,該複數導電元件26係為焊錫球。 In one embodiment, the plurality of conductive elements 26 are solder balls.

於一實施例中,該複數導電元件26係電性連接該電路板2b與該承載結構20之線路層201。 In one embodiment, the plurality of conductive elements 26 are electrically connected to the circuit board 2 b and the circuit layer 201 of the carrying structure 20 .

綜上所述,本發明之天線模組及其製造方法暨電子裝置,係藉由將反射件設於承載結構之第二側上之設計,以增加該反射件與具有共面波導之承載結構及該天線元件之間的距離,因而能得到更好的共振效果。 To sum up, the antenna module and its manufacturing method and electronic device of the present invention are designed by placing the reflector on the second side of the load-bearing structure to increase the reflector and the load-bearing structure with coplanar waveguide. And the distance between the antenna elements, so better resonance effect can be obtained.

再者,本發明因無需將該反射件設於電路板上,因而能避免限制該電路板的佈局設計,故本發明之電子裝置之應用能更廣泛。 Furthermore, since the present invention does not need to arrange the reflector on the circuit board, it can avoid restricting the layout design of the circuit board, so the application of the electronic device of the present invention can be more extensive.

上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above-mentioned embodiments are used to illustrate the principles and effects of the present invention, but not to limit the present invention. Any person skilled in the art can modify the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention should be listed in the scope of the patent application described later.

2:天線模組 2: Antenna module

20:承載結構 20: Bearing structure

20a:第一側 20a: First side

20b:第二側 20b: Second side

21:電子元件 21: Electronic components

22:天線元件 22: Antenna element

22a:天線層 22a: Antenna layer

23:封裝層 23: Encapsulation layer

24:天線部 24: Antenna

24a:天線本體 24a: Antenna body

25:反射件 25: reflector

250:結合層 250: bonding layer

26:導電元件 26: Conductive element

h:高度 h: height

H:距離 H: distance

Claims (10)

一種天線模組,係包括:承載結構,係具有相對之第一側與第二側;電子元件,係設於該承載結構之該第一側上並電性連接該承載結構;天線元件,係設於該承載結構之該第一側上;封裝層,係設於該承載結構之該第一側上,用以包覆該電子元件與該天線元件;天線部,係設於該封裝層上並通訊連接該天線元件;以及反射件,係設於該承載結構之該第二側上並通訊連接該天線元件。 An antenna module, comprising: a load-bearing structure having opposite first and second sides; an electronic element arranged on the first side of the load-bearing structure and electrically connected to the load-bearing structure; an antenna element is Set on the first side of the carrying structure; the encapsulation layer is set on the first side of the carrying structure to cover the electronic component and the antenna element; the antenna part is set on the encapsulation layer and communicatively connected to the antenna element; and a reflector disposed on the second side of the supporting structure and communicatively connected to the antenna element. 如請求項1所述之天線模組,其中該天線元件係具有電性連接該承載結構且通訊連接該天線部之天線層,以及該承載結構係配置有共面波導。 The antenna module according to claim 1, wherein the antenna element has an antenna layer electrically connected to the carrying structure and communicatively connected to the antenna portion, and the carrying structure is configured with a coplanar waveguide. 如請求項1所述之天線模組,其中該天線部係包括一通訊連接該天線元件之天線本體,且該天線本體之位置及該反射件之位置於垂直投影上與該天線元件之位置重疊。 The antenna module as described in Claim 1, wherein the antenna part includes an antenna body communicatively connected to the antenna element, and the position of the antenna body and the position of the reflector overlap with the position of the antenna element on the vertical projection . 如請求項1所述之天線模組,其中該反射件係藉由結合層結合至該承載結構之第二側上。 The antenna module as claimed in claim 1, wherein the reflector is bonded to the second side of the carrying structure through a bonding layer. 如請求項1所述之天線模組,其中該反射件係配置於中介板上,並藉由將該中介板結合至該承載結構之該第二側上。 The antenna module as claimed in claim 1, wherein the reflector is disposed on an intermediary board by combining the intermediary board to the second side of the carrying structure. 一種天線模組之製造方法,步驟包括:提供一承載結構,該承載結構具有相對之第一側與第二側; 於該承載結構之該第一側上設置電子元件與天線元件,且該電子元件與該天線元件係電性連接該承載結構;於該承載結構之該第一側上形成封裝層,其中該封裝層包覆該電子元件與該天線元件;於該承載結構之該封裝層上設置天線部,且該天線部通訊連接該天線元件;以及於該承載結構之該第二側上設置一通訊連接該天線元件之反射件。 A method of manufacturing an antenna module, the steps include: providing a load-bearing structure, the load-bearing structure has a first side and a second side opposite to each other; An electronic element and an antenna element are arranged on the first side of the carrying structure, and the electronic element and the antenna element are electrically connected to the carrying structure; an encapsulation layer is formed on the first side of the carrying structure, wherein the encapsulation A layer covers the electronic component and the antenna element; an antenna part is arranged on the packaging layer of the carrier structure, and the antenna part is communicatively connected to the antenna element; and a communication connection is arranged on the second side of the carrier structure. The reflector of the antenna element. 如請求項6所述之天線模組之製造方法,其中該天線元件係具有電性連接該承載結構並通訊連接該天線部之天線層,該天線部係包括一通訊連接該天線元件之天線本體,且該天線本體之位置及該反射件之位置於垂直投影上與該天線元件之位置重疊,以及該承載結構係配置有共面波導。 The manufacturing method of the antenna module according to claim 6, wherein the antenna element has an antenna layer electrically connected to the load-carrying structure and communicatively connected to the antenna part, and the antenna part includes an antenna body communicatively connected to the antenna element , and the position of the antenna body and the position of the reflector overlap with the position of the antenna element on the vertical projection, and the carrying structure is configured with a coplanar waveguide. 如請求項6所述之天線模組之製造方法,其中該反射件係藉由結合層結合至該承載結構之第二側上。 The manufacturing method of the antenna module according to claim 6, wherein the reflector is bonded to the second side of the carrying structure through a bonding layer. 如請求項6所述之天線模組之製法,其中該反射件係配置於中介板上,並藉由將該中介板結合至該承載結構之該第二側上。 The manufacturing method of the antenna module as claimed in claim 6, wherein the reflector is disposed on an intermediary board, and the intermediary board is bonded to the second side of the supporting structure. 一種電子裝置,係包括:電路板;以及如請求項1至5之任一者所述之天線模組,其中該天線模組的該承載結構之該第二側係藉由複數導電元件堆疊於該電路板上。 An electronic device, comprising: a circuit board; and the antenna module as described in any one of claims 1 to 5, wherein the second side of the carrying structure of the antenna module is stacked on the on this circuit board.
TW110119089A 2021-05-26 2021-05-26 Antenna module and manufacturing method thereof and electronic device TWI789768B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140071021A1 (en) * 2012-09-12 2014-03-13 International Business Machines Corporation Hybrid on-chip and package antenna
TW201725674A (en) * 2016-01-11 2017-07-16 矽品精密工業股份有限公司 Electronic package
WO2021056859A1 (en) * 2019-09-29 2021-04-01 上海先方半导体有限公司 2.5-d multi-chip packaging structure for integrated antenna structure, and manufacturing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140071021A1 (en) * 2012-09-12 2014-03-13 International Business Machines Corporation Hybrid on-chip and package antenna
TW201725674A (en) * 2016-01-11 2017-07-16 矽品精密工業股份有限公司 Electronic package
WO2021056859A1 (en) * 2019-09-29 2021-04-01 上海先方半导体有限公司 2.5-d multi-chip packaging structure for integrated antenna structure, and manufacturing method

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