TWI786160B - Adhesive composition for a polarizing plate and polarizing plate with an adhesive layer - Google Patents
Adhesive composition for a polarizing plate and polarizing plate with an adhesive layer Download PDFInfo
- Publication number
- TWI786160B TWI786160B TW107126807A TW107126807A TWI786160B TW I786160 B TWI786160 B TW I786160B TW 107126807 A TW107126807 A TW 107126807A TW 107126807 A TW107126807 A TW 107126807A TW I786160 B TWI786160 B TW I786160B
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- Prior art keywords
- meth
- mass
- adhesive composition
- group
- adhesive layer
- Prior art date
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- 239000000853 adhesive Substances 0.000 title claims abstract description 169
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 166
- 239000012790 adhesive layer Substances 0.000 title claims abstract description 161
- 239000000203 mixture Substances 0.000 title claims abstract description 160
- 239000000178 monomer Substances 0.000 claims abstract description 134
- 229920006243 acrylic copolymer Polymers 0.000 claims abstract description 117
- -1 isocyanate compound Chemical class 0.000 claims abstract description 104
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 84
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 71
- 239000012948 isocyanate Substances 0.000 claims abstract description 58
- 125000003277 amino group Chemical group 0.000 claims abstract description 51
- 238000004132 cross linking Methods 0.000 claims abstract description 41
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 39
- 125000000524 functional group Chemical group 0.000 claims abstract description 35
- 239000000470 constituent Substances 0.000 claims description 77
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 69
- 239000010410 layer Substances 0.000 claims description 57
- 150000001875 compounds Chemical class 0.000 claims description 39
- 125000000217 alkyl group Chemical group 0.000 claims description 28
- 239000004593 Epoxy Substances 0.000 claims description 24
- 239000007787 solid Substances 0.000 claims description 24
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 20
- 229920000058 polyacrylate Polymers 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000004985 Discotic Liquid Crystal Substance Substances 0.000 claims description 5
- 239000010408 film Substances 0.000 description 47
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 27
- 238000011156 evaluation Methods 0.000 description 25
- 241000519995 Stachys sylvatica Species 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 24
- 239000003431 cross linking reagent Substances 0.000 description 22
- 239000004973 liquid crystal related substance Substances 0.000 description 20
- 229920001577 copolymer Polymers 0.000 description 19
- 238000000034 method Methods 0.000 description 17
- 239000000758 substrate Substances 0.000 description 17
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 239000011521 glass Substances 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 13
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 12
- 210000002858 crystal cell Anatomy 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 11
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 239000003960 organic solvent Substances 0.000 description 10
- 239000000523 sample Substances 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000011247 coating layer Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- 150000004756 silanes Chemical class 0.000 description 8
- 229920002284 Cellulose triacetate Polymers 0.000 description 7
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 7
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 7
- 125000003700 epoxy group Chemical group 0.000 description 7
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 7
- 239000003505 polymerization initiator Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 239000005056 polyisocyanate Substances 0.000 description 6
- 229920001228 polyisocyanate Polymers 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Substances CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 5
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- 239000000463 material Substances 0.000 description 5
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- RZVINYQDSSQUKO-UHFFFAOYSA-N 2-phenoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1 RZVINYQDSSQUKO-UHFFFAOYSA-N 0.000 description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000012986 chain transfer agent Substances 0.000 description 4
- MLIREBYILWEBDM-UHFFFAOYSA-N cyanoacetic acid Chemical compound OC(=O)CC#N MLIREBYILWEBDM-UHFFFAOYSA-N 0.000 description 4
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- 229910000077 silane Inorganic materials 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 230000035882 stress Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 4
- 125000003396 thiol group Chemical group [H]S* 0.000 description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- 125000005907 alkyl ester group Chemical group 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920001610 polycaprolactone Polymers 0.000 description 3
- 239000004632 polycaprolactone Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical compound O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 description 2
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 2
- UUODQIKUTGWMPT-UHFFFAOYSA-N 2-fluoro-5-(trifluoromethyl)pyridine Chemical compound FC1=CC=C(C(F)(F)F)C=N1 UUODQIKUTGWMPT-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
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- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
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- 239000003054 catalyst Substances 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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- 150000002576 ketones Chemical class 0.000 description 2
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- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- YTZKOQUCBOVLHL-UHFFFAOYSA-N tert-butylbenzene Chemical compound CC(C)(C)C1=CC=CC=C1 YTZKOQUCBOVLHL-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical group 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- HFFLGKNGCAIQMO-UHFFFAOYSA-N trichloroacetaldehyde Chemical compound ClC(Cl)(Cl)C=O HFFLGKNGCAIQMO-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 229940036248 turpentine Drugs 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
Landscapes
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Nonlinear Science (AREA)
- Organic Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mathematical Physics (AREA)
- Optics & Photonics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明關於偏光板用黏著劑組成物及附設黏著劑層之偏光板。The present invention relates to an adhesive composition for a polarizing plate and a polarizing plate with an adhesive layer.
行動電話、行動終端等行動電子設備大多納入有液晶顯示裝置。一般液晶顯示裝置具備:於2片玻璃基板中夾持有液晶層而得之液晶單元(liquid crystal cell)、及配置於液晶單元之兩面的偏光板。就液晶單元與偏光板,考量確保液晶顯示裝置之可見性(visibility)的觀點,一般而言係藉由由丙烯酸系黏著劑形成之黏著劑層而貼合。Mobile electronic devices such as mobile phones and mobile terminals are mostly incorporated with liquid crystal display devices. A general liquid crystal display device includes: a liquid crystal cell (liquid crystal cell) in which a liquid crystal layer is sandwiched between two glass substrates, and polarizing plates arranged on both sides of the liquid crystal cell. A liquid crystal cell and a polarizing plate are generally bonded with an adhesive layer formed of an acrylic adhesive in consideration of securing the visibility of the liquid crystal display device.
偏光板通常係將收縮率不同之構件予以疊層而構成。因此,有時會有因溫度及濕度之變化導致偏光板發生翹曲,在偏光板與黏著劑層之界面產生氣泡、浮起、及剝落的情況。又,若溫度及濕度變化的話,偏光板欲收縮或膨脹則有時會有應力產生的情況。該產生的應力得不到緩和時,黏著劑層會有應力殘留。另外,若殘留於黏著劑層之應力不均勻的話,有時會有例如液晶顯示裝置中發生漏光,即所謂發生白點(white void)的情況。因此,對於液晶單元與偏光板之貼合所使用之黏著劑,要求可抑制曝露於高溫環境下或高溫高濕環境下時有可能產生之起泡、浮起、及剝落的性質(所謂的耐久性)、及可抑制白點的性質。 另外,液晶單元與偏光板之貼合有時會有發生貼合失誤的情況。發生貼合失誤時,須重新黏貼,故對於液晶單元與偏光板之貼合所使用之黏著劑,要求能輕易地重新黏貼的性質,即所謂的重工性(rework)。Polarizing plates are usually formed by laminating members with different shrinkage rates. Therefore, the polarizing plate may be warped due to changes in temperature and humidity, and bubbles, floating, and peeling may occur at the interface between the polarizing plate and the adhesive layer. Also, when the temperature and humidity change, the polarizing plate tends to shrink or expand, and stress may be generated. When the generated stress is not relieved, stress remains in the adhesive layer. In addition, if the stress remaining in the adhesive layer is not uniform, for example, light leakage may occur in a liquid crystal display device, that is, a so-called white void may occur. Therefore, for the adhesive used for laminating the liquid crystal cell and the polarizing plate, it is required to suppress the foaming, floating, and peeling that may occur when exposed to a high-temperature environment or a high-temperature and high-humidity environment (so-called durability) properties), and the property of suppressing white spots. In addition, the bonding of the liquid crystal cell and the polarizing plate may sometimes cause a bonding error. When a lamination error occurs, it must be pasted again. Therefore, the adhesive used for laminating the liquid crystal cell and the polarizer requires the property of being able to be easily re-pasted, which is the so-called rework.
因應該等要求,例如,日本特開2004-224873號公報中,就可充分防止剝落、氣泡、及白點現象的發生,且重工性及再利用性優異的偏光薄膜用感壓黏接劑組成物而言,揭示了一種偏光薄膜用感壓黏接劑組成物,含有:分子內含有特定量之具有羧基之重複單元及具有羥基之重複單元的丙烯酸系共聚物、特定量之聚異氰酸酯化合物、具有特定結構之特定量的矽烷偶聯劑。In response to these requirements, for example, in Japanese Patent Application Laid-Open No. 2004-224873, it is possible to fully prevent the occurrence of peeling, air bubbles, and white spots, and to form a pressure-sensitive adhesive for polarizing films with excellent reworkability and reusability. In terms of materials, a pressure-sensitive adhesive composition for polarizing films is disclosed, which contains: an acrylic copolymer containing a specific amount of repeating units with carboxyl groups and repeating units with hydroxyl groups in the molecule, a specific amount of polyisocyanate compound, A specific amount of silane coupling agent with a specific structure.
近年,藉由在設置於偏光板之表面的三乙醯基纖維素(TAC)層上進一步設置EWV(Excellent wide view)層,有液晶顯示裝置之視野角提高的傾向。EWV層通常含有盤形液晶(discotic liquid crystal)化合物。 例如,日本特開2009-258660號公報中揭示一種附設光學補償薄膜之偏光板,具有:含有(甲基)丙烯酸系聚合物之黏著劑層、含有盤形液晶化合物之光學補償薄膜、及偏振片。In recent years, by further providing an EWV (Excellent wide view) layer on the triacetyl cellulose (TAC) layer provided on the surface of the polarizing plate, the viewing angle of the liquid crystal display device tends to be improved. The EWV layer typically contains a discotic liquid crystal compound. For example, Japanese Patent Laid-Open No. 2009-258660 discloses a polarizing plate with an optical compensation film, which has: an adhesive layer containing a (meth)acrylic polymer, an optical compensation film containing a discotic liquid crystal compound, and a polarizer .
[發明所欲解決之課題][Problem to be Solved by the Invention]
一般而言,EWV層與黏著劑層之黏合性極差。因此,在設置有EWV層之偏光板(以下,適當稱為「EWV偏光板」。)會有諸如剝離時形成於EWV層之表面的黏著劑層容易轉移黏附至被黏體(例如,液晶單元之玻璃基板)的問題。 為了改善EWV偏光板之重工性,例如有人考慮增加摻合於形成黏著劑層之黏著劑中之交聯劑的量。摻合於黏著劑中之交聯劑的量增加的話,未參與交聯之交聯劑會與EWV層相互作用,藉此黏著劑層與EWV層之黏合性得到改善,因此可改善重工性。 另一方面,摻合於黏著劑中之交聯劑的摻合量過多的話,由於所形成之黏著劑層之交聯密度的提昇,黏著劑層的柔軟性會變低。黏著劑層的柔軟性低的話,無法充分追隨伴隨溫度及濕度之變化的基材伸縮,會導致耐久性的降低。 如上述,EWV偏光板所使用之黏著劑難以同時改善重工性與耐久性。Generally speaking, the adhesion between the EWV layer and the adhesive layer is very poor. Therefore, in a polarizing plate provided with an EWV layer (hereinafter, appropriately referred to as “EWV polarizing plate”), for example, the adhesive layer formed on the surface of the EWV layer is easily transferred and adhered to the adherend (for example, a liquid crystal cell). glass substrate) problem. In order to improve the reworkability of the EWV polarizing plate, for example, some consider increasing the amount of the crosslinking agent blended in the adhesive forming the adhesive layer. When the amount of the cross-linking agent blended in the adhesive increases, the cross-linking agent not involved in cross-linking interacts with the EWV layer, thereby improving the adhesion between the adhesive layer and the EWV layer, thereby improving reworkability. On the other hand, if the amount of the crosslinking agent blended in the adhesive is too large, the flexibility of the adhesive layer will decrease due to the increase in the crosslink density of the formed adhesive layer. When the flexibility of the adhesive layer is low, it cannot fully follow the expansion and contraction of the base material accompanying changes in temperature and humidity, resulting in a decrease in durability. As mentioned above, it is difficult to simultaneously improve the reworkability and durability of the adhesive used in EWV polarizing plates.
本發明係鑒於上述情事而成,旨在提供能形成重工性及耐久性優異之黏著劑層的偏光板用黏著劑組成物、以及具備由上述偏光板用黏著劑組成物形成之黏著劑層的附設黏著劑層之偏光板。 [解決課題之手段]The present invention is made in view of the above circumstances, and aims to provide an adhesive composition for a polarizing plate capable of forming an adhesive layer excellent in reworkability and durability, and a device having an adhesive layer formed of the above adhesive composition for a polarizing plate A polarizing plate with an adhesive layer attached. [Means to solve the problem]
用以解決課題之具體手段包含下列態樣。 <1>一種偏光板用黏著劑組成物,含有:(甲基)丙烯酸系共聚物,含有來自具有羧基之單體之構成單元及來自(甲基)丙烯酸烷酯單體之構成單元,且來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率,相對於全部構成單元為0.2質量%~0.8質量%之範圍,而且重量平均分子量為125萬~200萬之範圍;及異氰酸酯化合物,上述異氰酸酯化合物中之異氰酸酯基的量相對於上述(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比為0.15~2.5之範圍,交聯後之凝膠分率為40質量%~75質量%之範圍。 <2>如<1>之偏光板用黏著劑組成物,其中,上述(甲基)丙烯酸系共聚物含有來自具有羥基之單體之構成單元。 <3>如<1>或<2>之偏光板用黏著劑組成物,其中,上述(甲基)丙烯酸系共聚物中之上述來自具有羧基之單體之構成單元的含有率,相對於全部構成單元為0.1質量%~0.8質量%之範圍。 <4>如<1>~<3>中任一項之偏光板用黏著劑組成物,其中,上述(甲基)丙烯酸系共聚物中之上述來自(甲基)丙烯酸烷酯單體之構成單元的含有率,相對於全部構成單元為60質量%~99.8質量%之範圍。 <5>如<1>~<4>中任一項之偏光板用黏著劑組成物,其中,上述(甲基)丙烯酸系共聚物之含有率,相對於黏著劑組成物之全部固體成分為50質量%~99質量%之範圍。 <6>如<1>~<5>中任一項之偏光板用黏著劑組成物,更含有重量平均分子量為0.5萬~20萬之範圍,且不具有羧基、羥基、及胺基中之任一官能基之(甲基)丙烯酸系聚合物。 <7>如<1>~<6>中任一項之偏光板用黏著劑組成物,更含有矽烷偶聯劑。 <8>如<1>~<7>中任一項之偏光板用黏著劑組成物,更含有環氧化合物。 <9>一種附設黏著劑層之偏光板,具備:偏光板;配置於上述偏光板之表面,且與水之接觸角為90°以上之層;及配置於上述與水之接觸角為90°以上之層之表面,且由如<1>~<8>中任一項之偏光板用黏著劑組成物形成的黏著劑層。 <10>如<9>之附設黏著劑層之偏光板,其中,上述與水之接觸角為90°以上之層,係含有盤形液晶化合物之層。 [發明之效果]Specific means for solving the problems include the following aspects. <1> An adhesive composition for polarizing plates, comprising: a (meth)acrylic copolymer comprising a structural unit derived from a monomer having a carboxyl group and a structural unit derived from an alkyl (meth)acrylate monomer, and derived from The content of the constituent units of monomers having at least one functional group selected from the group consisting of carboxyl, hydroxyl, and amino groups is in the range of 0.2% by mass to 0.8% by mass relative to all the constituent units, and the weight average The molecular weight is in the range of 1,250,000 to 2,000,000; and an isocyanate compound, the molar equivalent of the amount of isocyanate groups in the above-mentioned isocyanate compound relative to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the above-mentioned (meth)acrylic copolymer The ratio is in the range of 0.15 to 2.5, and the gel fraction after crosslinking is in the range of 40% by mass to 75% by mass. <2> The adhesive composition for polarizing plates according to <1>, wherein the above-mentioned (meth)acrylic copolymer contains a structural unit derived from a monomer having a hydroxyl group. <3> The adhesive composition for polarizing plates according to <1> or <2>, wherein the content of the structural unit derived from the monomer having a carboxyl group in the (meth)acrylic copolymer relative to the total The constituent unit is in the range of 0.1% by mass to 0.8% by mass. <4> The adhesive composition for polarizing plates according to any one of <1> to <3>, wherein the composition derived from the alkyl (meth)acrylate monomer in the (meth)acrylic copolymer is The content of the unit is in the range of 60% by mass to 99.8% by mass relative to all the constituent units. <5> The adhesive composition for polarizing plates according to any one of <1> to <4>, wherein the content of the above-mentioned (meth)acrylic copolymer relative to the total solid content of the adhesive composition is: The range of 50% by mass to 99% by mass. <6> The adhesive composition for polarizing plates according to any one of <1> to <5>, which further has a weight average molecular weight in the range of 5,000 to 200,000, and does not have any of carboxyl, hydroxyl, and amine groups. Any functional group (meth)acrylic polymer. <7> The adhesive composition for polarizing plates according to any one of <1> to <6>, further comprising a silane coupling agent. <8> The adhesive composition for polarizing plates according to any one of <1> to <7>, which further contains an epoxy compound. <9> A polarizing plate with an adhesive layer, comprising: a polarizing plate; a layer disposed on the surface of the polarizing plate and having a contact angle with water of 90° or more; and a layer disposed on the above-mentioned layer whose contact angle with water is 90° The surface of the above layer, and an adhesive layer formed of the adhesive composition for polarizing plates according to any one of <1> to <8>. <10> The polarizing plate with an adhesive layer according to <9>, wherein the layer having a contact angle with water of 90° or more is a layer containing a discotic liquid crystal compound. [Effect of Invention]
根據本發明,可提供能形成重工性及耐久性優異之黏著劑層的偏光板用黏著劑組成物、及具備由上述偏光板用黏著劑組成物形成之黏著劑層的附設黏著劑層之偏光板。According to the present invention, it is possible to provide an adhesive composition for a polarizing plate capable of forming an adhesive layer excellent in reworkability and durability, and a polarizer with an adhesive layer provided with an adhesive layer formed of the adhesive composition for a polarizing plate. plate.
以下,針對本發明之具體實施形態進行詳細地說明。惟,本發明並不限定於以下之實施形態,在本發明之目的之範圍內可加以適當變更並實施。Hereinafter, specific embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments, and can be appropriately modified and implemented within the scope of the purpose of the present invention.
本說明書中,使用「~」表示之數值範圍,意指包含「~」之前後記載之數值分別作為最小值及最大值的範圍。 本說明書中分段記載之數值範圍中,某一數值範圍所記載之上限值或下限值也可置換為其他分段記載之數值範圍的上限值或下限值。又,本說明書中記載之數值範圍中,某一數值範圍所記載之上限值或下限值也可置換為實施例所示的值。 本說明書中,2個以上之較佳態樣的組合為更佳態樣。 本說明書中,就各成分的量而言,當存在多種相當於各成分之物質時,除非另有說明,否則意指多種物質之合計量。In this specification, a numerical range represented by "~" means a range including the numerical values described before and after "~" as the minimum value and the maximum value, respectively. In the numerical ranges described in subparagraphs in this specification, the upper limit or lower limit described in a certain numerical range may also be replaced with the upper limit or lower limit of the numerical ranges described in other subparagraphs. In addition, in the numerical range described in this specification, the upper limit or the lower limit described in a certain numerical range may be replaced with the value shown in an Example. In this specification, the combination of 2 or more preferable aspects is a more preferable aspect. In the present specification, the amount of each component means the total amount of the plurality of substances unless otherwise specified when there are a plurality of substances corresponding to each component.
本說明書中,就「黏著劑組成物」而言,意指將(甲基)丙烯酸系共聚物與交聯劑(例如,異氰酸酯化合物)予以混合後,且在交聯反應結束之前的液狀或糊劑狀物質。 本說明書中,就「黏著劑層」而言,意指黏著劑組成物中之交聯反應結束後的物質。 本說明書中,就「被黏體」而言,意指使用時和偏光板為相反側之與黏著劑層接觸的對象物,例如,將本發明之黏著劑組成物使用於設置有EWV層之偏光板(亦即,EWV偏光板)時,液晶單元之玻璃基板可成為被黏體。 本說明書中,就「基材」而言,例如係指偏光板,將「基材」之用語和「被黏體」之用語區別使用。In this specification, the term "adhesive composition" refers to a liquid or adhesive composition after mixing a (meth)acrylic copolymer and a crosslinking agent (for example, an isocyanate compound) and before the completion of the crosslinking reaction. Paste-like substance. In this specification, the "adhesive layer" refers to a substance after the crosslinking reaction in the adhesive composition is completed. In this specification, the term "adherent" refers to an object that is in contact with the adhesive layer on the opposite side to the polarizing plate during use. For example, the adhesive composition of the present invention is applied to an EWV layer. In the case of polarizing plates (that is, EWV polarizing plates), the glass substrate of the liquid crystal cell can be an adherend. In this specification, the term "substrate" refers to, for example, a polarizing plate, and the term "substrate" and the term "adherent" are used separately.
本說明書中,就「重工性」而言,意指重新黏貼作業時剝離的容易程度,例如,意指從被黏體剝下時,可在黏著劑層不會轉移黏附至被黏體(所謂的膠殘留)的情況下進行重新黏貼,重工性越優異,越可輕易地進行重新黏貼作業。 本說明書中,就「耐久性」而言,係指可抑制曝露於高溫(例如,95℃)環境下或高溫高濕(例如,65℃、95%RH)環境下時會發生之起泡、浮起、及剝落的性質。In this specification, "reworkability" refers to the ease of peeling during re-adhesive work, for example, it means that when the adhesive layer is peeled off from the adherend, the adhesive layer can be adhered to the adherend without transfer (so-called Re-paste in the case of glue residue), the better the reworkability, the easier it is to re-paste. In this specification, "durability" refers to the ability to suppress foaming, Levitating, and flaking properties.
本說明書中,「(甲基)丙烯酸系共聚物」及「(甲基)丙烯酸系聚合物」,分別意指構成共聚物及聚合物之單體中,至少係主成分之單體為具有(甲基)丙烯醯基之單體的共聚物及聚合物。此處所稱係主成分之單體,意指構成共聚物及聚合物之單體中含有率(單位:質量%)最大的單體。本發明中之(甲基)丙烯酸系共聚物之一實施態樣中,來自係主成分之具有(甲基)丙烯醯基之單體的構成單元之含有率為全部構成單元之50質量%以上。In this specification, "(meth)acrylic copolymer" and "(meth)acrylic polymer" mean that among the monomers constituting the copolymer and the polymer, at least the main component monomer has ( Copolymers and polymers of methacryl-based monomers. The term "main component monomer" as used herein refers to a monomer having the largest content (unit: mass %) among monomers constituting copolymers and polymers. In one embodiment of the (meth)acrylic copolymer in the present invention, the content rate of the constituent unit derived from the monomer having a (meth)acryl group as the main component is 50% by mass or more of the total constituent units .
本說明書中,「(甲基)丙烯酸系」係包含「丙烯酸系」及「甲基丙烯酸系」之兩者的用語,「(甲基)丙烯酸酯」係包含「丙烯酸酯」及「甲基丙烯酸酯」之兩者的用語,「(甲基)丙烯醯基」係包含「丙烯醯基」及「甲基丙烯醯基」之兩者的用語。In this specification, "(meth)acrylic" is a term that includes both "acrylic" and "methacrylic", and "(meth)acrylate" includes "acrylate" and "methacrylic". The terms "ester" and "(meth)acryl" are terms that include both "acryl" and "methacryl".
[偏光板用黏著劑組成物] 本發明之偏光板用黏著劑組成物(以下,適當稱為「黏著劑組成物」。),含有:(甲基)丙烯酸系共聚物(以下,適當稱為「特定(甲基)丙烯酸系共聚物」。),含有來自具有羧基之單體之構成單元及來自(甲基)丙烯酸烷酯單體之構成單元,且來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基(以下,適當稱為「特定官能基」。)之單體的構成單元之含有率,相對於全部構成單元為0.2質量%~0.8質量%之範圍,而且重量平均分子量為125萬~200萬之範圍;及異氰酸酯化合物,上述異氰酸酯化合物中之異氰酸酯基的量相對於上述(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比為0.15~2.5之範圍,交聯後之凝膠分率為40質量%~75質量%之範圍。[Adhesive composition for polarizing plates] The adhesive composition for polarizing plates (hereinafter, appropriately referred to as “adhesive composition”) of the present invention contains: (meth)acrylic copolymer (hereinafter, appropriately referred to as "Specific (meth)acrylic copolymer"), containing a constituent unit derived from a monomer having a carboxyl group and a constituent unit derived from an alkyl (meth)acrylate monomer, and derived from The content rate of the constituent unit of the monomer of at least one functional group (hereinafter, appropriately referred to as "specific functional group") in the group constituted by the group is in the range of 0.2% by mass to 0.8% by mass relative to all the constituent units , and the weight average molecular weight is in the range of 1,250,000 to 2,000,000; and an isocyanate compound, the amount of the isocyanate group in the above-mentioned isocyanate compound is relative to the total amount of carboxyl, hydroxyl, and amine groups in the above-mentioned (meth)acrylic copolymer The molar equivalent ratio is in the range of 0.15 to 2.5, and the gel fraction after crosslinking is in the range of 40% by mass to 75% by mass.
為了改善重工性,例如有人考慮增加摻合於形成黏著劑層之黏著劑中之交聯劑的量。摻合於黏著劑中之交聯劑的量增加的話,未參與交聯之交聯劑會與基材相互作用,藉此黏著劑層與基材之黏合性得到改善,因此可改善重工性。 另一方面,摻合於黏著劑中之交聯劑的摻合量過多的話,由於所形成之黏著劑層之交聯密度的提昇,黏著劑層會變硬,亦即,黏著劑層之柔軟性會變低。黏著劑層的柔軟性低的話,無法充分追隨伴隨溫度及濕度之變化的基材伸縮,會導致耐久性的降低。In order to improve the reworkability, for example, it is considered to increase the amount of the crosslinking agent blended in the adhesive forming the adhesive layer. When the amount of the cross-linking agent blended in the adhesive increases, the cross-linking agent that does not participate in cross-linking will interact with the substrate, thereby improving the adhesion between the adhesive layer and the substrate, thereby improving reworkability. On the other hand, if the amount of the cross-linking agent blended in the adhesive is too large, the adhesive layer will become hard due to the increase of the cross-linking density of the formed adhesive layer, that is, the softness of the adhesive layer will be reduced. Sex will be lower. When the flexibility of the adhesive layer is low, it cannot fully follow the expansion and contraction of the base material accompanying changes in temperature and humidity, resulting in a decrease in durability.
反觀本發明之黏著劑組成物中,藉由包含含有來自具有羧基之單體之構成單元及來自(甲基)丙烯酸烷酯單體之構成單元,且來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率,相對於全部構成單元為0.2質量%~0.8質量%之範圍,而且重量平均分子量為125萬~200萬之範圍的(甲基)丙烯酸系共聚物(亦即,特定(甲基)丙烯酸系共聚物),可改善所形成之黏著劑層的耐久性。On the other hand, in the adhesive composition of the present invention, by including a constituent unit derived from a monomer having a carboxyl group and a constituent unit derived from an alkyl (meth)acrylate monomer, and a constituent unit derived from a monomer having a carboxyl group, a hydroxyl group, and an amino group The content rate of the structural unit of the monomer of at least one functional group in the constituent group is in the range of 0.2% by mass to 0.8% by mass relative to all the structural units, and the weight average molecular weight is in the range of 1,250,000 to 2,000,000 The (meth)acrylic copolymer (that is, the specific (meth)acrylic copolymer) can improve the durability of the formed adhesive layer.
進一步,本發明之黏著劑組成物中,藉由含有特定(甲基)丙烯酸系共聚物與異氰酸酯化合物,且異氰酸酯化合物中之異氰酸酯基的量相對於特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比為0.15~2.5之範圍,而且交聯後之凝膠分率為40質量%~75質量%之範圍,可改善所形成之黏著劑層的耐久性及重工性。 鑒於上述情事,根據本發明之黏著劑組成物,可形成重工性及耐久性之兩者均優異的黏著劑層。Furthermore, in the adhesive composition of the present invention, by containing the specific (meth)acrylic copolymer and the isocyanate compound, and the amount of the isocyanate group in the isocyanate compound is relative to the carboxyl group in the specific (meth)acrylic copolymer The molar equivalent ratio of the total amount of hydroxy, hydroxyl, and amino groups is in the range of 0.15 to 2.5, and the gel fraction after crosslinking is in the range of 40% by mass to 75% by mass, which can improve the adhesiveness of the formed adhesive layer. Durability and heavy workability. In view of the above, according to the adhesive composition of the present invention, an adhesive layer excellent in both reworkability and durability can be formed.
相對於本發明之黏著劑組成物,已知日本特開2009-258660號公報中記載之黏著劑,雖然(甲基)丙烯酸系共聚物中之來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率高,但異氰酸酯化合物中之異氰酸酯基的量相對於(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比低,故無法獲得充分的交聯密度,所形成之黏著劑層的重工性顯著差(例如,參照後述參考例1)。亦即,日本特開2009-258660號公報中記載之黏著劑,無法形成兼顧了優異重工性與耐久性的黏著劑層。With respect to the adhesive composition of the present invention, the adhesive described in Japanese Patent Application Laid-Open No. 2009-258660 is known, although the (meth)acrylic copolymer has a compound selected from carboxyl, hydroxyl, and amino groups. The content rate of the constituent units of monomers with at least one functional group in the group is high, but the amount of the isocyanate group in the isocyanate compound is relative to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the (meth)acrylic copolymer. Since the molar equivalent ratio of the amount is low, sufficient crosslinking density cannot be obtained, and the reworkability of the formed adhesive layer is remarkably poor (for example, refer to Reference Example 1 described later). That is, the adhesive disclosed in JP-A-2009-258660 cannot form an adhesive layer that has both excellent reworkability and durability.
以下,針對本發明之黏著劑組成物之各成分進行說明。Hereinafter, each component of the adhesive composition of this invention is demonstrated.
[特定(甲基)丙烯酸系共聚物] 本發明之黏著劑組成物中含有的(甲基)丙烯酸系共聚物(亦即,特定(甲基)丙烯酸系共聚物),含有來自具有羧基之單體之構成單元及來自(甲基)丙烯酸烷酯單體之構成單元,且來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率,相對於全部構成單元為0.2質量%~0.8質量%之範圍,而且重量平均分子量(Mw)為125萬~200萬之範圍。[Specific (meth)acrylic copolymer] The (meth)acrylic copolymer contained in the adhesive composition of the present invention (that is, the specific (meth)acrylic copolymer) contains Containing a constituent unit of a body and a constituent unit derived from an alkyl (meth)acrylate monomer, and a constituent unit derived from a monomer having at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, and an amine group The ratio is in the range of 0.2 mass % to 0.8 mass % with respect to all the constituent units, and the weight average molecular weight (Mw) is in the range of 1.25 million to 2 million.
來自具有羧基之單體之構成單元的羧基,可與後述異氰酸酯化合物之異氰酸酯基進行交聯。因此,本發明之黏著劑組成物中,會進行特定(甲基)丙烯酸系共聚物中含有的來自具有羧基之單體之構成單元的羧基與後述異氰酸酯化合物之異氰酸酯基的交聯反應,而可形成黏著劑層。A carboxyl group derived from a constituent unit of a monomer having a carboxyl group can be crosslinked with an isocyanate group of an isocyanate compound described later. Therefore, in the adhesive composition of the present invention, the carboxyl group derived from the constituent unit of the monomer having a carboxyl group contained in the specific (meth)acrylic copolymer and the isocyanate group of the isocyanate compound described later will undergo a crosslinking reaction, and can be An adhesive layer is formed.
本說明書中,「來自具有羧基之單體之構成單元」,意指具有羧基之單體加成聚合所形成的構成單元。In the present specification, "a structural unit derived from a monomer having a carboxyl group" means a structural unit formed by addition polymerization of a monomer having a carboxyl group.
具有羧基之單體的種類並無特別限制。 作為具有羧基之單體之具體例,可列舉:(甲基)丙烯酸、巴豆酸、馬來酸酐、富馬酸、伊康酸、戊烯二酸、檸康酸、ω-羧基-聚己內酯(n≒2)單(甲基)丙烯酸酯等。 該等之中,就具有羧基之單體而言,例如考量黏著劑層之黏著力、及黏著劑層與基材之黏合性的觀點,宜為選自丙烯酸及ω-羧基-聚己內酯(n≒2)單丙烯酸酯中之至少1種,為丙烯酸更佳。The type of monomer having a carboxyl group is not particularly limited. Specific examples of monomers having carboxyl groups include: (meth)acrylic acid, crotonic acid, maleic anhydride, fumaric acid, itaconic acid, glutaconic acid, citraconic acid, ω-carboxy-polycaprolactone Ester (n≒2) mono(meth)acrylate, etc. Among them, the monomer having a carboxyl group is preferably selected from acrylic acid and ω-carboxy-polycaprolactone in view of, for example, the adhesive force of the adhesive layer and the adhesion between the adhesive layer and the substrate. (n≒2) at least one of monoacrylates, more preferably acrylic acid.
特定(甲基)丙烯酸系共聚物可僅含有1種來自具有羧基之單體之構成單元,亦可含有2種以上。The specific (meth)acrylic copolymer may contain only 1 type of structural unit derived from the monomer which has a carboxyl group, and may contain 2 or more types.
特定(甲基)丙烯酸系共聚物中之來自具有羧基之單體之構成單元的比例(亦即,含有率),相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元宜為0.1質量%以上0.8質量%以下之範圍,為0.1質量%以上0.5質量%以下之範圍更佳,為0.2質量%以上0.4質量%以下之範圍尤佳。 特定(甲基)丙烯酸系共聚物中之來自具有羧基之單體之構成單元的比例,相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元為0.1質量%以上的話,羧基與後述異氰酸酯化合物之異氰酸酯基的交聯反應會有效地進行,可形成耐久性更加優異的黏著劑層。 另外,羧基會成為腐蝕金屬的主要原因,故對於例如具備如ITO玻璃般包含金屬之光學構件的顯示裝置,使用含有來自具有羧基之單體之構成單元的比例多之(甲基)丙烯酸系共聚物的黏著劑組成物的話,所形成之黏著劑層會導致金屬腐蝕的發生。 特定(甲基)丙烯酸系共聚物中之來自具有羧基之單體之構成單元的比例,相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元為0.8質量%以下的話,可抑制起因於羧基的因黏著劑層所致之金屬腐蝕。The ratio (that is, the content) of the structural unit derived from the monomer having a carboxyl group in the specific (meth)acrylic copolymer is preferably 0.1 mass with respect to all the structural units constituting the specific (meth)acrylic copolymer % to 0.8% by mass, more preferably 0.1 to 0.5% by mass, more preferably 0.2 to 0.4% by mass. When the proportion of the structural unit derived from a monomer having a carboxyl group in the specific (meth)acrylic copolymer is 0.1% by mass or more relative to the total structural units constituting the specific (meth)acrylic copolymer, the carboxyl group and the isocyanate described below The cross-linking reaction of the isocyanate group of the compound proceeds efficiently, and an adhesive layer with more excellent durability can be formed. In addition, carboxyl groups are the main cause of corrosion of metals. Therefore, for display devices equipped with optical members containing metals such as ITO glass, (meth)acrylic copolymers containing a large proportion of constituent units derived from monomers having carboxyl groups are used. If the adhesive composition of the object is used, the adhesive layer formed will lead to the occurrence of metal corrosion. When the ratio of the structural unit derived from a monomer having a carboxyl group in the specific (meth)acrylic copolymer is 0.8% by mass or less relative to all the structural units constituting the specific (meth)acrylic copolymer, the Carboxyl metal corrosion due to adhesive layer.
特定(甲基)丙烯酸系共聚物含有來自(甲基)丙烯酸烷酯單體之構成單元。 來自(甲基)丙烯酸烷酯單體之構成單元有助於調整黏著劑層之黏著力。The specific (meth)acrylic copolymer contains the structural unit derived from the alkyl (meth)acrylate monomer. The constituent units derived from the alkyl (meth)acrylate monomer contribute to the adjustment of the adhesive force of the adhesive layer.
本說明書中,「來自(甲基)丙烯酸烷酯單體之構成單元」,意指(甲基)丙烯酸烷酯單體加成聚合所形成的構成單元。In this specification, "the structural unit derived from the alkyl (meth)acrylate monomer" means the structural unit formed by the addition polymerization of the alkyl (meth)acrylate monomer.
就(甲基)丙烯酸烷酯單體而言,宜為無取代之(甲基)丙烯酸烷酯單體,其種類並無特別限制。 (甲基)丙烯酸烷酯單體之烷基可為直鏈狀、分支鏈狀或環狀中之任意者。又,就烷基之碳數而言,例如考量黏著劑層之黏著力、及黏著劑層與基材之黏合性的觀點,宜為1~18之範圍,為1~12之範圍更佳。The alkyl (meth)acrylate monomer is preferably an unsubstituted alkyl (meth)acrylate monomer, and its type is not particularly limited. The alkyl group of the alkyl (meth)acrylate monomer may be linear, branched or cyclic. Also, the carbon number of the alkyl group is preferably in the range of 1-18, more preferably in the range of 1-12, from the viewpoint of, for example, the adhesive force of the adhesive layer and the adhesiveness between the adhesive layer and the substrate.
(甲基)丙烯酸烷酯單體可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸正壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸正癸酯、(甲基)丙烯酸正十二烷酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯等。 該等之中,就(甲基)丙烯酸烷酯單體而言,例如考量容易調整黏著劑層之凝聚力與黏著力的觀點,宜為選自由丙烯酸甲酯、丙烯酸正丁酯、丙烯酸三級丁酯、及丙烯酸-2-乙基己酯構成之群組中之至少1種,為丙烯酸正丁酯更佳。Alkyl (meth)acrylate monomers include: methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, (meth) Secondary butyl acrylate, tertiary butyl (meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, (meth)acrylate ) n-nonyl acrylate, isononyl (meth)acrylate, n-decyl (meth)acrylate, n-dodecyl (meth)acrylate, stearyl (meth)acrylate, lauryl (meth)acrylate Esters, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, etc. Among them, the alkyl (meth)acrylate monomer is preferably selected from methyl acrylate, n-butyl acrylate, tertiary butyl acrylate, etc. in view of the ease of adjusting the cohesion and adhesion of the adhesive layer, for example. At least one of the group consisting of ester and 2-ethylhexyl acrylate, more preferably n-butyl acrylate.
特定(甲基)丙烯酸系共聚物可僅含有1種來自(甲基)丙烯酸烷酯單體之構成單元,亦可含有2種以上。The specific (meth)acrylic copolymer may contain only 1 type of structural unit derived from the alkyl (meth)acrylate monomer, and may contain 2 or more types.
特定(甲基)丙烯酸系共聚物中之來自(甲基)丙烯酸烷酯單體之構成單元的比例(亦即,含有率),例如考量容易調整黏著劑層之黏著力的觀點,相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元宜為60質量%以上,為70質量%以上更佳,為80質量%以上尤佳。 特定(甲基)丙烯酸系共聚物中之來自(甲基)丙烯酸烷酯單體之構成單元的比例的上限並無特別限制,例如相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元宜為99.8質量%以下。The ratio (that is, the content) of the constituent unit derived from the alkyl (meth)acrylate monomer in the specific (meth)acrylic copolymer is, for example, in consideration of the ease of adjusting the adhesive force of the adhesive layer, relative to the composition The total constituent units of the specific (meth)acrylic copolymer are preferably at least 60% by mass, more preferably at least 70% by mass, and most preferably at least 80% by mass. The upper limit of the proportion of the constituent units derived from the alkyl (meth)acrylate monomer in the specific (meth)acrylic copolymer is not particularly limited, for example, relative to all the constituent units constituting the specific (meth)acrylic copolymer It is preferably 99.8% by mass or less.
就特定(甲基)丙烯酸系共聚物而言,來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率,相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元,為0.2質量%~0.8質量%之範圍,且除含有來自具有羧基之單體之構成單元,宜更含有來自具有羥基之單體之構成單元。 來自具有羥基之單體之構成單元的羥基可與後述異氰酸酯化合物之異氰酸酯基反應。 本發明之黏著劑組成物中,含有來自具有羥基之單體之構成單元的情形,相較於不含來自具有羥基之單體之構成單元的情形,有交聯後之凝膠分率增高,可形成耐久性更加優異之黏著劑層的傾向。For the specific (meth)acrylic copolymer, the content rate of the constituent unit derived from the monomer having at least one functional group selected from the group consisting of carboxyl group, hydroxyl group, and amino group is relative to the constituent specific ( The total constituent units of the meth)acrylic copolymer are in the range of 0.2% by mass to 0.8% by mass, and preferably contain constituent units derived from monomers having a hydroxyl group in addition to constituent units derived from monomers having a carboxyl group. The hydroxyl group derived from the structural unit of the monomer which has a hydroxyl group can react with the isocyanate group of the isocyanate compound mentioned later. In the adhesive composition of the present invention, when the constituent unit derived from the monomer having a hydroxyl group is contained, the gel fraction after crosslinking is increased compared to the case where the constituent unit derived from the monomer having a hydroxyl group is not included. Tendency to form an adhesive layer with better durability.
具有羥基之單體的種類並無特別限制。 具有羥基之單體之具體例可列舉:(甲基)丙烯酸-2-羥基乙酯、(甲基)丙烯酸-2-羥基丙酯、(甲基)丙烯酸-3-羥基丙酯、(甲基)丙烯酸-4-羥基丁酯、(甲基)丙烯酸-6-羥基己酯、(甲基)丙烯酸-10-羥基癸酯、(甲基)丙烯酸-12-羥基月桂酯、(甲基)丙烯酸-3-甲基-3-羥基丁酯、(甲基)丙烯酸-1,1-二甲基-3-羥基丁酯、(甲基)丙烯酸-1,3-二甲基-3-羥基丁酯、(甲基)丙烯酸-2,2,4-三甲基-3-羥基戊酯、(甲基)丙烯酸-2-乙基-3-羥基己酯、甘油單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚(乙二醇-丙二醇)單(甲基)丙烯酸酯等。The type of monomer having a hydroxyl group is not particularly limited. Specific examples of monomers having a hydroxyl group include: (meth)acrylate-2-hydroxyethyl, (meth)acrylate-2-hydroxypropyl, (meth)acrylate-3-hydroxypropyl, (meth)acrylate ) -4-hydroxybutyl acrylate, -6-hydroxyhexyl (meth)acrylate, -10-hydroxydecyl (meth)acrylate, -12-hydroxylauryl (meth)acrylate, (meth)acrylic acid -3-Methyl-3-hydroxybutyl ester, (meth)acrylate-1,1-dimethyl-3-hydroxybutyl ester, (meth)acrylate-1,3-dimethyl-3-hydroxybutyl ester, 2,2,4-trimethyl-3-hydroxypentyl (meth)acrylate, 2-ethyl-3-hydroxyhexyl (meth)acrylate, glycerol mono(meth)acrylate, Polypropylene glycol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, poly(ethylene glycol-propylene glycol) mono(meth)acrylate, and the like.
就具有羥基之單體而言,考量所形成之黏著劑層對於基材之適度的黏著力、耐久性、及抑制白點發生的觀點,宜為具有羥基作為取代基之(甲基)丙烯酸烷酯,為選自由(甲基)丙烯酸-2-羥基乙酯、(甲基)丙烯酸-4-羥基丁酯、(甲基)丙烯酸-6-羥基己酯、(甲基)丙烯酸-10-羥基癸酯、及(甲基)丙烯酸-12-羥基月桂酯構成之群組中之至少1種更佳,為選自由(甲基)丙烯酸-2-羥基乙酯、(甲基)丙烯酸-4-羥基丁酯、及(甲基)丙烯酸-6-羥基己酯構成之群組中之至少1種尤佳。As for the monomer having a hydroxyl group, in consideration of the moderate adhesion of the formed adhesive layer to the substrate, durability, and suppression of white spots, it is preferably a (meth)acrylic alkyl group having a hydroxyl group as a substituent. Esters selected from the group consisting of 2-hydroxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 10-hydroxyl (meth)acrylate More preferably at least one of the group consisting of decyl ester and 12-hydroxylauryl (meth)acrylate, selected from 2-hydroxyethyl (meth)acrylate, 4-hydroxylauryl (meth)acrylate, At least one kind selected from the group consisting of hydroxybutyl ester and 6-hydroxyhexyl (meth)acrylate is particularly preferred.
特定(甲基)丙烯酸系共聚物含有來自具有羥基之單體之構成單元時,可僅含有1種來自具有羥基之單體之構成單元,亦可含有2種以上。When a specific (meth)acrylic-type copolymer contains the structural unit derived from the monomer which has a hydroxyl group, it may contain only 1 type of structural unit derived from the monomer which has a hydroxyl group, and may contain 2 or more types.
特定(甲基)丙烯酸系共聚物含有來自具有羥基之單體之構成單元時,就特定(甲基)丙烯酸系共聚物中之來自具有羥基之單體之構成單元的比例(亦即,含有率)而言,只要來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元為0.2質量%~0.8質量%之範圍內,並無特別限制。 例如,就形成耐久性更加優異之黏著劑層的觀點,特定(甲基)丙烯酸系共聚物中之來自具有羥基之單體之構成單元的比例,相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元宜為0.01質量%~0.8質量%之範圍,為0.1質量%~0.6質量%之範圍更佳。When the specific (meth)acrylic copolymer contains a structural unit derived from a monomer having a hydroxyl group, the proportion of the structural unit derived from a monomer having a hydroxyl group in the specific (meth)acrylic copolymer (that is, the content rate ), as long as the content rate of the constituent units derived from monomers having at least one functional group selected from the group consisting of carboxyl, hydroxyl, and amino groups is The constituent units are within the range of 0.2% by mass to 0.8% by mass, and are not particularly limited. For example, from the viewpoint of forming an adhesive layer with better durability, the ratio of the constituent unit derived from a monomer having a hydroxyl group in the specific (meth)acrylic copolymer to that of the constituent unit of the specific (meth)acrylic copolymer The total constituent units are preferably in the range of 0.01% by mass to 0.8% by mass, more preferably in the range of 0.1% by mass to 0.6% by mass.
就特定(甲基)丙烯酸系共聚物而言,來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率,相對於構成特定(甲基)丙烯酸系共聚物之全部構成單元為0.2質量%~0.8質量%之範圍,為0.3質量%~0.5質量%之範圍更佳。 此外,此處所稱胺基係指一級胺基或二級胺基。 羧基、羥基、及胺基均可與後述異氰酸酯化合物之異氰酸酯基進行交聯。 來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率為0.2質量%以上的話,選自由羧基、羥基、及胺基構成之群組中之至少1種官能基與異氰酸酯化合物之異氰酸酯基的交聯反應會適度進行,所形成之黏著劑層為適當的交聯密度,黏著劑層與基材的黏合性變得良好。因此,據認為本發明之黏著劑組成物可形成耐久性優異的黏著劑層。 又,來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率為0.8質量%以下的話,選自由羧基、羥基、及胺基構成之群組中之至少1種官能基與異氰酸酯化合物之異氰酸酯基不會過度地交聯,故可形成展現適度柔軟性之黏著劑層。展現適度柔軟性之黏著劑層可充分追隨伴隨溫度及濕度之變化的基材伸縮。因此,據認為本發明之黏著劑組成物可形成耐久性優異的黏著劑層。For the specific (meth)acrylic copolymer, the content rate of the constituent unit derived from the monomer having at least one functional group selected from the group consisting of carboxyl group, hydroxyl group, and amino group is relative to the constituent specific ( The range of all the structural units of a meth)acrylic-type copolymer is 0.2 mass % - 0.8 mass %, More preferably, it is the range of 0.3 mass % - 0.5 mass %. In addition, the amine group referred to here refers to a primary amine group or a secondary amine group. Carboxyl groups, hydroxyl groups, and amine groups can all be cross-linked with isocyanate groups of isocyanate compounds described later. Selected from the group consisting of carboxyl, hydroxyl, and amino groups if the content of constituent units derived from monomers having at least one functional group selected from the group consisting of carboxyl groups, hydroxyl groups, and amino groups is 0.2% by mass or more The crosslinking reaction between at least one functional group in the group and the isocyanate group of the isocyanate compound proceeds moderately, the formed adhesive layer has an appropriate crosslinking density, and the adhesion between the adhesive layer and the substrate becomes good. Therefore, it is considered that the adhesive composition of the present invention can form an adhesive layer excellent in durability. In addition, if the content rate of the constituent unit derived from a monomer having at least one functional group selected from the group consisting of carboxyl group, hydroxyl group, and amino group is 0.8% by mass or less, it is selected from carboxyl group, hydroxyl group, and amino group. At least one functional group in the group and the isocyanate group of the isocyanate compound are not excessively cross-linked, so an adhesive layer exhibiting moderate flexibility can be formed. An adhesive layer exhibiting moderate flexibility can fully follow the expansion and contraction of the base material accompanied by changes in temperature and humidity. Therefore, it is considered that the adhesive composition of the present invention can form an adhesive layer excellent in durability.
在發揮本發明之效果的範圍內,特定(甲基)丙烯酸系共聚物也可含有來自具有羧基之單體之構成單元、來自(甲基)丙烯酸烷酯單體之構成單元、及係任意構成單元之來自具有羥基之單體之構成單元以外的構成單元(以下,適當稱為「其他構成單元」。)。The specific (meth)acrylic copolymer may contain a constituent unit derived from a monomer having a carboxyl group, a constituent unit derived from an alkyl (meth)acrylate monomer, and an arbitrary constituent within the range in which the effects of the present invention are exerted. The structural unit other than the structural unit derived from the monomer which has a hydroxyl group (Hereinafter, it is suitably called "other structural unit.").
構成其他構成單元之單體的種類並無特別限制。 就構成其他構成單元之單體而言,例如可列舉:(甲基)丙烯酸苄酯及(甲基)丙烯酸苯氧基乙酯為代表的具有環狀基之(甲基)丙烯酸酯;(甲基)丙烯酸甲氧基乙酯及(甲基)丙烯酸乙氧基乙酯為代表的(甲基)丙烯酸烷氧基烷酯;苯乙烯、α-甲基苯乙烯、三級丁基苯乙烯、對氯苯乙烯、氯甲基苯乙烯、及乙烯基甲苯為代表的芳香族單乙烯;丙烯腈及甲基丙烯腈為代表的氰化乙烯;以及甲酸乙烯酯、乙酸乙烯酯、丙酸乙烯酯、及叔碳酸乙烯酯(vinyl-versatate)為代表的乙烯基酯。又,構成其他構成單元之單體可列舉該等單體的各種衍生物。又,構成其他構成單元之單體還可列舉具有環氧丙基、醯胺基或N-取代醯胺基、三級胺基等官能基的單體。The types of monomers constituting other constituent units are not particularly limited. As monomers constituting other structural units, for example, (meth)acrylates having a cyclic group represented by benzyl (meth)acrylate and phenoxyethyl (meth)acrylate; Base) alkoxyalkyl (meth)acrylate represented by methoxyethyl acrylate and ethoxyethyl (meth)acrylate; styrene, α-methylstyrene, tertiary butylstyrene, Aromatic monoethylene represented by p-chlorostyrene, chloromethylstyrene, and vinyl toluene; vinyl cyanide represented by acrylonitrile and methacrylonitrile; and vinyl formate, vinyl acetate, and vinyl propionate , and vinyl-versatate represented by vinyl esters. Moreover, various derivatives of these monomers are mentioned as a monomer which comprises another structural unit. Further, monomers constituting other structural units also include monomers having functional groups such as glycidyl group, amide group, N-substituted amide group, and tertiary amine group.
作為具有環氧丙基之單體,具體而言,可列舉:(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸-3,4-環氧環己基甲酯、環氧丙基乙烯基醚、3,4-環氧環己基乙烯基醚、環氧丙基(甲基)烯丙醚、丙烯酸4-羥基丁酯環氧丙醚、及3,4-環氧環己基(甲基)烯丙醚。As a monomer having a glycidyl group, specifically, glycidyl (meth)acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate, glycidyl vinyl Ether, 3,4-epoxycyclohexyl vinyl ether, glycidyl (methyl) allyl ether, 4-hydroxybutyl acrylate glycidyl ether, and 3,4-epoxycyclohexyl (methyl) Allyl ether.
作為具有醯胺基或N-取代醯胺基之單體,具體而言,可列舉:丙烯醯胺、甲基丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-乙基(甲基)丙烯醯胺、N-甲氧基甲基(甲基)丙烯醯胺、N-乙氧基甲基(甲基)丙烯醯胺、N-丙氧基甲基(甲基)丙烯醯胺、N-丁氧基甲基(甲基)丙烯醯胺、N-三級丁基丙烯醯胺、N-辛基丙烯醯胺、二甲基丙烯醯胺、二乙基丙烯醯胺、異丙基丙烯醯胺、及二丙酮丙烯醯胺。As a monomer having an amido group or an N-substituted amido group, specifically, acrylamide, methacrylamide, N-methyl(meth)acrylamide, N-ethyl( Meth)acrylamide, N-methoxymethyl(meth)acrylamide, N-ethoxymethyl(meth)acrylamide, N-propoxymethyl(meth)acrylamide Amine, N-butoxymethyl(meth)acrylamide, N-tertiary butylacrylamide, N-octylacrylamide, dimethylacrylamide, diethylacrylamide, iso Propyl acrylamide, and diacetone acrylamide.
作為具有三級胺基之單體,具體而言,可列舉:(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸二乙基胺基乙酯、及二甲基胺基丙基(甲基)丙烯醯胺。As a monomer having a tertiary amino group, specifically, dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, and dimethylaminopropyl (meth)acrylamide.
例如,將本發明之黏著劑組成物使用於IPS(In Plane Switching)型之偏光板(亦即,IPS偏光板)時,考量進一步提升白點抑制效果的觀點,構成其他構成單元之單體宜為(甲基)丙烯酸苯氧基乙酯。For example, when the adhesive composition of the present invention is used in an IPS (In Plane Switching) type polarizing plate (that is, an IPS polarizing plate), in consideration of further enhancing the white point suppression effect, the monomers constituting other constituent units are preferably It is phenoxyethyl (meth)acrylate.
特定(甲基)丙烯酸系共聚物之重量平均分子量(Mw)為125萬~200萬之範圍,宜為130萬~180萬之範圍,為140萬~170萬之範圍更佳。 特定(甲基)丙烯酸系共聚物之重量平均分子量(Mw)為125萬以上的話,可形成耐久性優異的黏著劑層。 特定(甲基)丙烯酸系共聚物之重量平均分子量(Mw)為200萬以下的話,黏著劑組成物的黏度不會變得過高,故可良好地塗覆黏著劑組成物。The weight average molecular weight (Mw) of the specific (meth)acrylic copolymer is in the range of 1.25 million to 2 million, preferably in the range of 1.3 million to 1.8 million, more preferably in the range of 1.4 million to 1.7 million. When the weight average molecular weight (Mw) of a specific (meth)acrylic-type copolymer is 1.25 million or more, the adhesive layer excellent in durability can be formed. When the weight average molecular weight (Mw) of the specific (meth)acrylic copolymer is 2 million or less, the viscosity of the adhesive composition does not become too high, so the adhesive composition can be coated well.
特定(甲基)丙烯酸系共聚物之重量平均分子量(Mw)係依據下列方法測得的值。具體而言,係依下列(1)~(3)進行測定。 (1)將特定(甲基)丙烯酸系共聚物之溶液塗布於剝離紙,於100℃乾燥2分鐘,獲得薄膜狀之特定(甲基)丙烯酸系共聚物。 (2)使用上述(1)中獲得的薄膜狀之特定(甲基)丙烯酸系共聚物與四氫呋喃,得到固體成分濃度為0.2質量%的試樣溶液。 (3)利用凝膠滲透層析法(GPC),於下列條件並以標準聚苯乙烯換算值的形式測定特定(甲基)丙烯酸系共聚物之重量平均分子量(Mw)。The weight average molecular weight (Mw) of a specific (meth)acrylic-type copolymer is the value measured by the following method. Specifically, it is measured according to the following (1)-(3). (1) Coat the solution of the specific (meth)acrylic copolymer on release paper, and dry it at 100° C. for 2 minutes to obtain the specific (meth)acrylic copolymer in the form of a film. (2) Using the film-like specific (meth)acrylic copolymer and tetrahydrofuran obtained in (1) above, a sample solution having a solid content concentration of 0.2% by mass was obtained. (3) The weight average molecular weight (Mw) of a specific (meth)acrylic-type copolymer was measured by the gel permeation chromatography (GPC) under the following conditions as a standard polystyrene conversion value.
~條件~ 測定裝置:高速GPC(型號:HLC-8220 GPC,東曹(股)) 檢測器:差示折射率計(RI)(組裝到HLC-8220,東曹(股)) 管柱:將TSK-GEL GMHXL(東曹(股))4根串聯連接 管柱溫度:40℃ 洗提液:四氫呋喃 試樣濃度:0.2質量% 注入量:100μL 流量:0.6mL/分鐘~Conditions~ Measuring device: High-speed GPC (model: HLC-8220 GPC, Tosoh Co., Ltd.) Detector: Differential refractometer (RI) (installed in HLC-8220, Tosoh Co., Ltd.) Column: TSK-GEL GMHXL (Tosoh Co., Ltd.) 4 columns connected in series Temperature: 40°C Eluent: THF Sample concentration: 0.2% by mass Injection volume: 100 μL Flow rate: 0.6 mL/min
本發明之黏著劑組成物中之特定(甲基)丙烯酸系共聚物之含有率,考量容易調整黏著劑層之凝聚力與黏著力的觀點,相對於黏著劑組成物之全部固體成分宜為50質量%~99質量%之範圍。The content of the specific (meth)acrylic copolymer in the adhesive composition of the present invention is preferably 50% by mass relative to the total solid content of the adhesive composition in consideration of the ease of adjusting the cohesion and adhesion of the adhesive layer. % to 99% by mass.
[特定(甲基)丙烯酸系共聚物之製造方法] 特定(甲基)丙烯酸系共聚物之製造方法並無特別限制。例如可利用以溶液聚合、乳化聚合、懸浮聚合、及塊狀聚合為代表的習知聚合方法將單體予以聚合而製造。該等之中,就聚合方法而言,考量處理步驟相對較簡單,且可在短時間內進行的觀點,宜為溶液聚合。[Method for Producing Specific (Meth)acrylic Copolymer] The method for producing the specific (meth)acrylic copolymer is not particularly limited. For example, it can be produced by polymerizing monomers by conventional polymerization methods represented by solution polymerization, emulsion polymerization, suspension polymerization, and bulk polymerization. Among them, the polymerization method is preferably solution polymerization in consideration of relatively simple treatment steps and the ability to carry out in a short period of time.
溶液聚合一般係於聚合槽內加入預定之有機溶劑、單體、聚合引發劑、及視需要使用的鏈移轉劑,於氮氣氣流中或有機溶劑之回流溫度,邊攪拌邊加熱使其反應數小時。此時,也可將有機溶劑、單體、聚合引發劑及/或鏈移轉劑之至少一部分予以逐次添加。Solution polymerization generally involves adding predetermined organic solvents, monomers, polymerization initiators, and chain transfer agents as needed into the polymerization tank, and heating them while stirring in a nitrogen stream or at the reflux temperature of the organic solvent to make them react several times. Hour. At this time, at least a part of the organic solvent, monomer, polymerization initiator and/or chain transfer agent may be added sequentially.
聚合反應時使用之有機溶劑,例如可列舉:以苯、甲苯、乙苯、正丙苯、三級丁苯、鄰二甲苯、間二甲苯、對二甲苯、四氫萘、十氫萘、及芳香族石油腦為代表的芳香族烴類;以正己烷、正庚烷、正辛烷、異辛烷、正癸烷、二戊烯、石油精、石油腦、及松節油為代表的脂肪系或脂環族系烴類;以乙酸乙酯、乙酸正丁酯、乙酸正戊酯、乙酸2-羥基乙酯、乙酸2-丁氧基乙酯、乙酸3-甲氧基丁酯、及苯甲酸甲酯為代表的酯類;以丙酮、甲乙酮、甲基異丁基酮、異佛酮、環己酮、及甲基環己酮為代表的酮類;以乙二醇單甲醚、乙二醇單乙醚、乙二醇單丁醚、二乙二醇單甲醚、二乙二醇單乙醚、及二乙二醇單丁醚為代表的二醇醚類;以及以甲醇、乙醇、正丙醇、異丙醇、正丁醇、異丁醇、二級丁醇、及三級丁醇為代表的醇類。 聚合反應時,該等有機溶劑可單獨使用1種,亦可倂用2種以上。The organic solvent used in the polymerization reaction, for example, benzene, toluene, ethylbenzene, n-propylbenzene, tertiary butylbenzene, o-xylene, m-xylene, p-xylene, tetrahydronaphthalene, decahydronaphthalene, and Aromatic hydrocarbons represented by aromatic naphtha; aliphatic hydrocarbons represented by n-hexane, n-heptane, n-octane, isooctane, n-decane, dipentene, petroleum spirit, naphtha, and turpentine or Alicyclic hydrocarbons; ethyl acetate, n-butyl acetate, n-pentyl acetate, 2-hydroxyethyl acetate, 2-butoxyethyl acetate, 3-methoxybutyl acetate, and benzoic acid Esters represented by methyl ester; Ketones represented by acetone, methyl ethyl ketone, methyl isobutyl ketone, isophorone, cyclohexanone, and methyl cyclohexanone; Glycol ethers represented by alcohol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and diethylene glycol monobutyl ether; and methanol, ethanol, n-propylene Alcohols represented by alcohol, isopropanol, n-butanol, isobutanol, secondary butanol, and tertiary butanol. During the polymerization reaction, these organic solvents may be used alone or in combination of two or more.
特定(甲基)丙烯酸系共聚物之製造時,宜使用酯類、酮類等在聚合反應中不易發生鏈移轉的有機溶劑,考量特定(甲基)丙烯酸系共聚物之溶解性、聚合反應之容易性等的觀點,尤其宜使用乙酸乙酯、甲苯等。When producing specific (meth)acrylic copolymers, it is advisable to use organic solvents such as esters and ketones that are not prone to chain transfer during the polymerization reaction, considering the solubility and polymerization reaction of specific (meth)acrylic copolymers Ethyl acetate, toluene, and the like are particularly preferably used from the viewpoint of ease of use.
聚合引發劑可使用通常溶液聚合所使用的有機過氧化物、偶氮化合物等。 就有機過氧化物而言,例如可列舉:三級丁基過氧化氫、異丙苯過氧化氫、過氧化二異丙苯、過氧化苯甲醯、過氧化月桂醯、過氧化己醯、過氧化二碳酸二異丙酯、過氧化二碳酸二(2-乙基己酯)、過氧化三甲基乙酸三級丁酯、2,2-雙(4,4-二-三級丁基過氧化環己基)丙烷、2,2-雙(4,4-二-三級戊基過氧化環己基)丙烷、2,2-雙(4,4-二-三級辛基過氧化環己基)丙烷、2,2-雙(4,4-二-α-異丙苯基過氧化環己基)丙烷、2,2-雙(4,4-二-三級丁基過氧化環己基)丁烷、及2,2-雙(4,4-二-三級辛基過氧化環己基)丁烷。 就偶氮化合物而言,例如可列舉:2,2’-偶氮雙異丁腈(AIBN)、2,2’-偶氮雙(2,4-二甲基戊腈)(ABVN)、2,2’-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、1,1’-偶氮雙(環己烷-1-甲腈)、及2,2’-偶氮雙(異丁酸甲酯)。As a polymerization initiator, organic peroxides, azo compounds, etc. which are generally used in solution polymerization can be used. Examples of organic peroxides include tertiary butyl hydroperoxide, cumene hydroperoxide, dicumyl peroxide, benzoyl peroxide, lauryl peroxide, hexyl peroxide, Diisopropyl peroxydicarbonate, bis(2-ethylhexyl peroxydicarbonate), tertiary butyl peroxytrimethylacetate, 2,2-bis(4,4-di-tertiary butyl Peroxycyclohexyl) propane, 2,2-bis(4,4-di-tertiary pentylperoxycyclohexyl)propane, 2,2-bis(4,4-di-tertiary octylperoxycyclohexyl) ) propane, 2,2-bis(4,4-di-α-cumylperoxycyclohexyl)propane, 2,2-bis(4,4-di-tertiary butylperoxycyclohexyl)butane alkanes, and 2,2-bis(4,4-di-tertiary octylperoxycyclohexyl)butane. Examples of azo compounds include: 2,2'-azobisisobutyronitrile (AIBN), 2,2'-azobis(2,4-dimethylvaleronitrile) (ABVN), 2 ,2'-Azobis(4-methoxy-2,4-dimethylvaleronitrile), 1,1'-Azobis(cyclohexane-1-carbonitrile), and 2,2'- Azobis(methyl isobutyrate).
特定(甲基)丙烯酸系共聚物之製造時,宜使用不會在聚合反應中引起接枝反應的聚合引發劑,尤其宜使用偶氮雙系之聚合引發劑。When producing a specific (meth)acrylic copolymer, it is preferable to use a polymerization initiator that does not cause a graft reaction during the polymerization reaction, and it is especially preferable to use an azobis-based polymerization initiator.
聚合引發劑的使用量,相對於構成特定(甲基)丙烯酸系共聚物之單體之合計量100質量份,宜為0.001質量份~0.1質量份之範圍,為0.005質量份~0.05質量份之範圍更佳。The amount of the polymerization initiator used is preferably in the range of 0.001 to 0.1 parts by mass, 0.005 to 0.05 parts by mass relative to 100 parts by mass of the total monomers constituting the specific (meth)acrylic copolymer Better range.
特定(甲基)丙烯酸系共聚物之製造時,只要是不損及本發明之目的及效果的範圍,可視需要使用鏈移轉劑。 就鏈移轉劑而言,例如可列舉:氰乙酸、氰乙酸之碳數1~8之烷酯類;溴乙酸、溴乙酸之碳數1~8之烷酯類;以α‐甲基苯乙烯、蒽、菲、茀、及9-苯基茀為代表的芳香族化合物類;以對硝基苯胺、硝基苯、二硝基苯、對硝基苯甲酸、對硝基苯酚、及對硝基甲苯為代表的芳香族硝基化合物類;以苯醌及2,3,5,6-四甲基-對苯醌為代表的苯醌衍生物類;以三丁基硼烷為代表的硼烷衍生物;以四溴化碳、四氯化碳、1,1,2,2-四溴乙烷、三溴乙烯、三氯乙烯、溴三氯甲烷、三溴甲烷、及3-氯-1-丙烯為代表的鹵化烴類;以氯醛及呋喃甲醛為代表的醛類;碳數1~18之烷基硫醇類;以硫苯酚及甲苯硫醇為代表的芳香族硫醇類;巰基乙酸、巰基乙酸之碳數1~10之烷酯類;碳數1~12之羥基烷基硫醇類;以及以蒎烯(pinene)及萜品油烯(terpinolene)為代表的萜烯類。In the production of the specific (meth)acryl-based copolymer, a chain transfer agent may be used as needed, as long as the object and effect of the present invention are not impaired. In terms of chain transfer agents, for example, cyanoacetic acid and alkyl esters with 1 to 8 carbon atoms of cyanoacetic acid; bromoacetic acid and alkyl esters with 1 to 8 carbon atoms of bromoacetic acid; Aromatic compounds represented by ethylene, anthracene, phenanthrene, fennel, and 9-phenylfenene; p-nitroaniline, nitrobenzene, dinitrobenzene, p-nitrobenzoic acid, p-nitrophenol, and p-nitrobenzoic acid Aromatic nitro compounds represented by nitrotoluene; benzoquinone derivatives represented by benzoquinone and 2,3,5,6-tetramethyl-p-benzoquinone; Borane derivatives; as carbon tetrabromide, carbon tetrachloride, 1,1,2,2-tetrabromoethane, tribromoethylene, trichloroethylene, bromochloroform, tribromomethane, and Halogenated hydrocarbons represented by 1-propene; aldehydes represented by chloral and furan formaldehyde; alkyl mercaptans with carbon number 1-18; aromatic mercaptans represented by sulfur phenol and toluene mercaptan; Thioglycolic acid, alkyl esters of thioglycolic acid with 1 to 10 carbon atoms; hydroxyalkylthiols with 1 to 12 carbon atoms; and terpenes represented by pinene and terpinolene .
在特定(甲基)丙烯酸系共聚物之製造時使用鏈移轉劑的情形,鏈移轉劑的使用量,例如相對於構成特定(甲基)丙烯酸系共聚物之單體之合計量100質量份,可為0.005質量份~1.0質量份之範圍。When a chain transfer agent is used in the production of a specific (meth)acrylic copolymer, the amount of the chain transfer agent used is, for example, 100 mass relative to the total amount of monomers constituting the specific (meth)acrylic copolymer The range of 0.005 mass part - 1.0 mass part may be sufficient.
聚合溫度宜為30℃~120℃之範圍,為50℃~100℃之範圍更佳,為60℃~80℃之範圍尤佳。The polymerization temperature is preferably in the range of 30°C to 120°C, more preferably in the range of 50°C to 100°C, and most preferably in the range of 60°C to 80°C.
[其他(甲基)丙烯酸系聚合物] 本發明之黏著劑組成物,宜更含有重量平均分子量為0.5萬~20萬之範圍,且不具有羧基、羥基、及胺基中之任一官能基的(甲基)丙烯酸系聚合物(以下,適當稱為「其他(甲基)丙烯酸系聚合物」。)。 本發明之黏著劑組成物,藉由更含有其他(甲基)丙烯酸系聚合物,會有所形成之黏著劑層中之白點的發生進一步受到抑制的傾向。[Other (meth)acrylic polymers] The adhesive composition of the present invention preferably contains a weight average molecular weight in the range of 5,000 to 200,000, and does not have any functional group among carboxyl, hydroxyl, and amine groups (meth)acrylic polymers (hereinafter, referred to as "other (meth)acrylic polymers" as appropriate.). The adhesive composition of the present invention tends to further suppress the generation of white spots in the formed adhesive layer by further containing other (meth)acrylic polymers.
其他(甲基)丙烯酸系聚合物,可為由特定單體構成之均聚物,亦可為由2種以上之單體構成之共聚物。Other (meth)acrylic polymers may be homopolymers composed of specific monomers or copolymers composed of two or more types of monomers.
其他(甲基)丙烯酸系聚合物宜含有來自(甲基)丙烯酸烷酯單體之構成單元。 特定(甲基)丙烯酸系共聚物含有來自(甲基)丙烯酸烷酯單體之構成單元時,(甲基)丙烯酸烷酯單體的種類,只要是不具有羧基、羥基、及胺基中之任一官能基之單體,除此以外,並無特別限制。此外,此處所稱胺基係指一級胺基或二級胺基。 就(甲基)丙烯酸烷酯單體而言,例如可列舉與前述特定(甲基)丙烯酸系共聚物中的無取代之(甲基)丙烯酸烷酯單體同樣者。 其他(甲基)丙烯酸系聚合物中之(甲基)丙烯酸烷酯單體,宜為選自由丙烯酸甲酯、丙烯酸正丁酯、及甲基丙烯酸正丁酯構成之群組中之至少1種。Other (meth)acrylic polymers preferably contain a constituent unit derived from an alkyl (meth)acrylate monomer. When the specific (meth)acrylic copolymer contains a constituent unit derived from an alkyl (meth)acrylate monomer, the type of the alkyl (meth)acrylate monomer is as long as it does not have a carboxyl group, a hydroxyl group, and an amine group. The monomer of any functional group is not particularly limited other than this. In addition, the amine group referred to here refers to a primary amine group or a secondary amine group. As an alkyl (meth)acrylate monomer, the thing similar to the unsubstituted alkyl (meth)acrylate monomer in the said specific (meth)acrylic-type copolymer is mentioned, for example. The alkyl (meth)acrylate monomer in other (meth)acrylic polymers is preferably at least one selected from the group consisting of methyl acrylate, n-butyl acrylate, and n-butyl methacrylate .
其他(甲基)丙烯酸系聚合物之重量平均分子量(Mw)為0.5萬~20萬之範圍,宜為1萬~15萬之範圍,為5萬~15萬之範圍更佳。 其他(甲基)丙烯酸系聚合物之重量平均分子量(Mw)為0.5萬以上的話,所形成之黏著劑層的耐久性會進一步得到改善。 其他(甲基)丙烯酸系聚合物之重量平均分子量(Mw)為20萬以下的話,所形成之黏著劑層中之白點的發生會進一步受到抑制。The weight average molecular weight (Mw) of other (meth)acrylic polymers is in the range of 5,000 to 200,000, preferably in the range of 10,000 to 150,000, more preferably in the range of 50,000 to 150,000. When the weight average molecular weight (Mw) of other (meth)acryl-type polymers is 50,000 or more, the durability of the adhesive layer formed will be further improved. When the weight average molecular weight (Mw) of another (meth)acryl-type polymer is 200,000 or less, the generation|occurrence|production of the white spot in the adhesive agent layer formed will be suppressed further.
其他(甲基)丙烯酸系聚合物之重量平均分子量(Mw),係利用與前述特定(甲基)丙烯酸系共聚物之重量平均分子量(Mw)同樣的方法進行測定。The weight average molecular weight (Mw) of other (meth)acryl-type polymers is measured by the method similar to the weight average molecular weight (Mw) of the said specific (meth)acryl-type copolymer.
本發明之黏著劑組成物含有其他(甲基)丙烯酸系聚合物時,可僅含有1種其他(甲基)丙烯酸系聚合物,亦可含有2種以上。When the adhesive composition of the present invention contains other (meth)acrylic polymers, it may contain only one kind of other (meth)acrylic polymers, or may contain two or more kinds.
本發明之黏著劑組成物含有其他(甲基)丙烯酸系聚合物時,就黏著劑組成物中之其他(甲基)丙烯酸系聚合物之含量,考量抑制所形成之黏著劑層中之白點的發生的觀點,相對於前述特定(甲基)丙烯酸系共聚物100質量份,宜為0.01質量份~40質量份之範圍,為10質量份~30質量份之範圍更佳,為15質量份~25質量份之範圍尤佳。When the adhesive composition of the present invention contains other (meth)acrylic polymers, the content of other (meth)acrylic polymers in the adhesive composition is considered to suppress white spots in the formed adhesive layer From the viewpoint of the generation of the aforementioned specific (meth)acrylic copolymer, it is preferably in the range of 0.01 to 40 parts by mass, more preferably in the range of 10 to 30 parts by mass, and is 15 parts by mass The range of -25 parts by mass is particularly preferable.
其他(甲基)丙烯酸系聚合物,可利用與前述特定(甲基)丙烯酸系共聚物同樣的方法製造。Other (meth)acrylic-type polymers can be manufactured by the method similar to the said specific (meth)acrylic-type copolymer.
[異氰酸酯化合物] 本發明之黏著劑組成物含有異氰酸酯化合物。 本發明之黏著劑組成物中,異氰酸酯化合物係作為交聯劑而發揮功能。[Isocyanate Compound] The adhesive composition of the present invention contains an isocyanate compound. In the adhesive composition of the present invention, the isocyanate compound functions as a crosslinking agent.
異氰酸酯化合物可列舉:以二甲苯二異氰酸酯(XDI)、二苯基甲烷二異氰酸酯、三苯基甲烷三異氰酸酯、及甲苯二異氰酸酯(TDI)為代表的芳香族多異氰酸酯化合物;以六亞甲基二異氰酸酯(HMDI)、異佛酮二異氰酸酯、前述芳香族多異氰酸酯化合物之氫化物為代表的鏈狀或環狀脂肪族多異氰酸酯化合物;該等多異氰酸酯化合物的雙脲體、二聚物、三聚物或五聚物、該等多異氰酸酯化合物與三羥甲基丙烷等多元醇化合物的加成物等。Isocyanate compounds include: aromatic polyisocyanate compounds represented by xylene diisocyanate (XDI), diphenylmethane diisocyanate, triphenylmethane triisocyanate, and toluene diisocyanate (TDI); Chain or cyclic aliphatic polyisocyanate compounds represented by isocyanate (HMDI), isophorone diisocyanate, hydrogenated products of the aforementioned aromatic polyisocyanate compounds; diurea, dimer, and trimer of these polyisocyanate compounds Compounds or pentamers, adducts of these polyisocyanate compounds and polyol compounds such as trimethylolpropane, etc.
異氰酸酯化合物可使用市售品。 作為異氰酸酯化合物之市售品,例如可理想地使用:東曹(股)的「CORONATE(註冊商標)HX」、「CORONATE(註冊商標)HL-S」、「CORONATE(註冊商標)L」、「CORONATE(註冊商標)2031」、「CORONATE(註冊商標)2030」、「CORONATE(註冊商標)2234」、「CORONATE(註冊商標)2785」、「AQUANATE(註冊商標)200」、及「AQUANATE(註冊商標)210」;Sumika Covestro Urethane(股)的「SUMIDUR(註冊商標)N3300」、「DESMODUR(註冊商標)N3400」、及「SUMIDUR(註冊商標)N-75」;旭化成(股)的「DURANATE(註冊商標)E-405-80T」、「DURANATE(註冊商標)24A-100」、及「DURANATE(註冊商標)TSE-100」;以及三井武田化學(股)的「TAKENATE(註冊商標)D-110N」、「TAKENATE(註冊商標)D-120N」、「TAKENATE(註冊商標)M-631N」及「MT- OLESTER(註冊商標)NP1200」。As an isocyanate compound, a commercial item can be used. As commercially available isocyanate compounds, for example, Tosoh Co., Ltd.'s "CORONATE (registered trademark) HX", "CORONATE (registered trademark) HL-S", "CORONATE (registered trademark) L", " CORONATE (registered trademark) 2031", "CORONATE (registered trademark) 2030", "CORONATE (registered trademark) 2234", "CORONATE (registered trademark) 2785", "AQUANATE (registered trademark) 200", and "AQUANATE (registered trademark) )210”; Sumika Covestro Urethane’s “SUMIDUR (registered trademark) N3300”, “DESMODUR (registered trademark) N3400”, and “SUMIDUR (registered trademark) N-75”; Asahi Kasei’s “DURANATE (registered trademark) Trademark) E-405-80T", "DURANATE(registered trademark) 24A-100", and "DURANATE(registered trademark) TSE-100"; and "TAKENATE(registered trademark) D-110N" of Mitsui Takeda Chemical Co., Ltd. , "TAKENATE (registered trademark) D-120N", "TAKENATE (registered trademark) M-631N" and "MT-OLESTER (registered trademark) NP1200".
本發明之黏著劑組成物可僅含有1種異氰酸酯化合物,亦可含有2種以上。The adhesive composition of the present invention may contain only one type of isocyanate compound, or may contain two or more types.
就本發明之黏著劑組成物而言,異氰酸酯化合物中之異氰酸酯基的量相對於前述特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比(異氰酸酯化合物中之異氰酸酯基之莫耳量/特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總莫耳量)為0.15~2.5之範圍,宜為0.4~2.0之範圍,為0.6~1.5之範圍更佳。 本發明之黏著劑組成物中,藉由異氰酸酯化合物中之異氰酸酯基之莫耳量/特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總莫耳量為0.15以上,儘管特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基(所謂的可與異氰酸酯基交聯之基)的量少,仍可進行充分的交聯。其結果,據認為所形成之黏著劑層之交聯密度會適度地變高,可保持優異的重工性,同時可形成耐久性亦優異的黏著劑層。 另一方面,本發明之黏著劑組成物中,藉由異氰酸酯化合物中之異氰酸酯基之莫耳量/特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總莫耳量為2.5以下,不會過剩地產生未參與交聯之異氰酸酯化合物。其結果,所形成之黏著劑層不會變硬,而展現出適度的柔軟性,故可充分追隨伴隨溫度及濕度之變化的基材伸縮。因此,據認為本發明之黏著劑組成物可形成重工性及耐久性之兩者均優異,且白點的發生受到抑制的黏著劑層。In the adhesive composition of the present invention, the molar equivalent ratio of the amount of isocyanate groups in the isocyanate compound to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the aforementioned specific (meth)acrylic copolymer (isocyanate The molar amount of the isocyanate group in the compound/the total molar amount of the carboxyl group, hydroxyl group, and amino group in the specific (meth)acrylic copolymer) is in the range of 0.15 to 2.5, preferably in the range of 0.4 to 2.0, which is The range of 0.6-1.5 is more preferable. In the adhesive composition of the present invention, the molar amount of the isocyanate group in the isocyanate compound/the total molar amount of the carboxyl group, hydroxyl group, and amino group in the specific (meth)acrylic copolymer is 0.15 or more, although The amount of carboxyl groups, hydroxyl groups, and amine groups (so-called groups capable of crosslinking with isocyanate groups) in the specific (meth)acrylic copolymer is small, and sufficient crosslinking can be performed. As a result, it is thought that the crosslink density of the formed adhesive layer becomes moderately high, and it is possible to form an adhesive layer excellent in durability while maintaining excellent reworkability. On the other hand, in the adhesive composition of the present invention, the molar amount of the isocyanate group in the isocyanate compound/the total molar amount of the carboxyl group, hydroxyl group, and amino group in the specific (meth)acrylic copolymer is Below 2.5, there will be no excessive production of isocyanate compounds that do not participate in crosslinking. As a result, the formed adhesive layer does not become hard, but exhibits moderate flexibility, so it can fully follow the expansion and contraction of the substrate accompanying changes in temperature and humidity. Therefore, it is considered that the adhesive composition of the present invention can form an adhesive layer that is excellent in both reworkability and durability, and in which the generation of white spots is suppressed.
異氰酸酯化合物中之異氰酸酯基的量相對於特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比(異氰酸酯化合物中之異氰酸酯基之莫耳量/特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總莫耳量),可依下列計算式(1)~(3)求出。此外,下列計算式中,將異氰酸酯化合物中之異氰酸酯基之莫耳量標記為「NCO量」,特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總莫耳量標記為「總官能基量」。The molar equivalent ratio of the amount of isocyanate groups in the isocyanate compound to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the specific (meth)acrylic copolymer (the molar amount of isocyanate groups in the isocyanate compound/specific ( The total molar amount of carboxyl groups, hydroxyl groups, and amino groups in the meth)acrylic copolymer can be calculated according to the following formulas (1) to (3). In addition, in the following calculation formula, the molar amount of the isocyanate group in the isocyanate compound is marked as "NCO amount", and the total molar amount of the carboxyl group, hydroxyl group, and amino group in the specific (meth)acrylic copolymer is marked as "Total functional basis".
NCO量(單位:mmol/固體成分100g) =[異氰酸酯化合物中之異氰酸酯基的含有率(單位:質量%)/異氰酸酯化合物之固體成分(單位:質量%)×異氰酸酯化合物的摻合量(單位:g)]/異氰酸酯基的分子量(單位:g/mol)×1000・・・(1)Amount of NCO (unit: mmol/solid content 100 g) = [content rate of isocyanate group in isocyanate compound (unit: mass %)/solid content of isocyanate compound (unit: mass %) × blending amount of isocyanate compound (unit: mass %) g)]/molecular weight of isocyanate group (unit: g/mol)×1000・・・(1)
總官能基量(單位:mmol/固體成分100g) =[特定(甲基)丙烯酸系共聚物中之來自具有羧基之單體之構成單元的含有率(單位:質量%)/來自具有羧基之單體之構成單元的分子量(單位:g/mol)×來自具有羧基之單體之構成單元中之羧基的個數(價數)×1000]+[特定(甲基)丙烯酸系共聚物中之來自具有羥基之單體之構成單元的含有率(單位:質量%)/來自具有羥基之單體之構成單元的分子量(單位:g/mol)×來自具有羥基之單體之構成單元中之羥基的個數(價數)×1000]+[特定(甲基)丙烯酸系共聚物中之來自具有胺基之單體之構成單元的含有率(單位:質量%)/來自具有胺基之單體之構成單元的分子量(單位:g/mol)×來自具有胺基之單體之構成單元中之胺基的個數(價數)×1000]・・・(2)Amount of total functional groups (unit: mmol/100 g of solid content) = [Content rate (unit: mass %) of a constituent unit derived from a monomer having a carboxyl group in a specific (meth)acrylic copolymer/unit derived from a monomer having a carboxyl group The molecular weight of the constituent unit of the body (unit: g/mol) × the number (valence) of the carboxyl group in the constituent unit from the monomer having a carboxyl group × 1000] + [the specific (meth)acrylic copolymer from Content ratio of the constituent unit of the monomer having a hydroxyl group (unit: mass %)/molecular weight of the constituent unit derived from the monomer having a hydroxyl group (unit: g/mol)×the ratio of the hydroxyl group in the constituent unit of the monomer having a hydroxyl group Number (valence) × 1000] + [Content rate of constituent units derived from monomers having amino groups in specific (meth)acrylic copolymers (unit: mass %)/Amount derived from monomers having amino groups The molecular weight of the constituent unit (unit: g/mol) × the number of amino groups (valence) in the constituent units derived from monomers with amino groups × 1000]・・・(2)
異氰酸酯基的量相對於特定(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比 =NCO量/總官能基量・・・(3)The molar equivalent ratio of the amount of isocyanate groups to the total amount of carboxyl groups, hydroxyl groups, and amine groups in a specific (meth)acrylic copolymer =NCO amount/total functional group amount・・・(3)
[環氧化合物] 本發明之黏著劑組成物,除含有前述異氰酸酯化合物外,宜更含有環氧化合物作為交聯劑。 本發明之黏著劑組成物,就交聯劑而言,除含有異氰酸酯化合物外,更含有環氧化合物的話,所形成之黏著劑層的交聯密度進一步提升,故可進一步改善黏著劑層的耐久性。[Epoxy Compound] The adhesive composition of the present invention preferably further contains an epoxy compound as a crosslinking agent in addition to the aforementioned isocyanate compound. In the adhesive composition of the present invention, as far as the crosslinking agent is concerned, if the epoxy compound is included in addition to the isocyanate compound, the crosslinking density of the formed adhesive layer will be further increased, so the durability of the adhesive layer can be further improved. sex.
本說明書中,「環氧化合物」意指分子內具有2個以上之環氧基的化合物(所謂的雙官能以上之環氧化合物)。In this specification, an "epoxy compound" means a compound having two or more epoxy groups in a molecule (so-called more than bifunctional epoxy compound).
環氧化合物可列舉:乙二醇二環氧丙醚、二乙二醇二環氧丙醚、聚乙二醇二環氧丙醚、丙二醇二環氧丙醚、三丙二醇二環氧丙醚、聚丙二醇二環氧丙醚、新戊二醇二環氧丙醚、1,6-己烷二醇二環氧丙醚、聚四亞甲基二醇二環氧丙醚、甘油二環氧丙醚、甘油三環氧丙醚、二甘油聚環氧丙醚、聚甘油聚環氧丙醚、間苯二酚二環氧丙醚、2,2-二溴新戊二醇二環氧丙醚、三羥甲基丙烷三環氧丙醚、五赤蘚醇聚環氧丙醚、山梨糖醇聚環氧丙醚、己二酸二環氧丙酯、苯二甲酸二環氧丙酯、參(環氧丙基)異氰尿酸酯、參(環氧丙氧基乙基)異氰尿酸酯、1,3-雙(N,N-環氧丙基胺基甲基)環己烷、N,N,N’,N’-四環氧丙基-1,3-苯二(甲烷胺)等。Epoxy compounds include ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, Polypropylene Glycol Diglycidyl Ether, Neopentyl Glycol Diglycidyl Ether, 1,6-Hexanediol Diglycidyl Ether, Polytetramethylene Glycol Diglycidyl Ether, Glycerin Diglycidyl Ether Ether, Glycerin Triglycidyl Ether, Diglycerol Polyglycidyl Ether, Polyglycerol Polyglycidyl Ether, Resorcinol Diglycidyl Ether, 2,2-Dibromoneopentyl Glycol Diglycidyl Ether , Trimethylolpropane Triglycidyl Ether, Pentaerythritol Polyglycidyl Ether, Sorbitol Polyglycidyl Ether, Diglycidyl Adipate, Diglycidyl Phthalate, Ginseng (Glycidyl) isocyanurate, ginseng (glycidoxyethyl) isocyanurate, 1,3-bis(N,N-glycidylaminomethyl)cyclohexane , N,N,N',N'-tetraepoxypropyl-1,3-benzenedi(methanamine), etc.
環氧化合物可使用市售品。 作為環氧化合物之市售品,例如可理想地使用三菱瓦斯化學(股)的「TETRAD(註冊商標)-X」及「TETRAD(註冊商標)-C」;以及Nagase ChemteX公司的「Denacol(註冊商標)EX-201」。A commercial item can be used for an epoxy compound. As commercially available epoxy compounds, for example, "TETRAD (registered trademark)-X" and "TETRAD (registered trademark)-C" of Mitsubishi Gas Chemical Co., Ltd.; and "Denacol (registered trademark) of Nagase ChemteX Co., Ltd. Trademark) EX-201".
本發明之黏著劑組成物含有環氧化合物時,可僅含有1種環氧化合物,亦可含有2種以上。When the adhesive composition of the present invention contains an epoxy compound, it may contain only one type of epoxy compound, or may contain two or more types.
本發明之黏著劑組成物含有環氧化合物時,黏著劑組成物中之環氧化合物之含量並無特別限制,例如相對於特定(甲基)丙烯酸系共聚物100質量份宜為0.005質量份~1質量份之範圍,為0.01質量份~0.5質量份之範圍更佳,為0.02質量份~0.1質量份之範圍尤佳。 黏著劑組成物中之環氧化合物之含量,相對於特定(甲基)丙烯酸系共聚物100質量份為0.005質量份以上的話,環氧化合物會和未被異氰酸酯化合物交聯之特定官能基進行反應,藉此會進一步提升所形成之黏著劑層之交聯密度,故可進一步改善黏著劑層的耐久性。 黏著劑組成物中之環氧化合物的含量,相對於特定(甲基)丙烯酸系共聚物100質量份為1質量份以下時,環氧化合物對於特定官能基的反應比環氧化合物對於異氰酸酯化合物的反應慢,故更不易損及黏著劑組成物的保存穩定性。When the adhesive composition of the present invention contains an epoxy compound, the content of the epoxy compound in the adhesive composition is not particularly limited. For example, it is preferably 0.005 parts by mass to 100 parts by mass of a specific (meth)acrylic copolymer. The range of 1 part by mass is more preferably in the range of 0.01 to 0.5 parts by mass, and more preferably in the range of 0.02 to 0.1 parts by mass. If the content of the epoxy compound in the adhesive composition is 0.005 parts by mass or more relative to 100 parts by mass of the specific (meth)acrylic copolymer, the epoxy compound will react with the specific functional group that is not crosslinked by the isocyanate compound , thereby further increasing the cross-linking density of the formed adhesive layer, so the durability of the adhesive layer can be further improved. When the content of the epoxy compound in the adhesive composition is 1 part by mass or less with respect to 100 parts by mass of the specific (meth)acrylic copolymer, the reaction of the epoxy compound to the specific functional group is greater than that of the epoxy compound to the isocyanate compound. The reaction is slow, so it is less prone to damage and the storage stability of the adhesive composition.
[矽烷偶聯劑] 本發明之黏著劑組成物也可更含有矽烷偶聯劑。 本發明之黏著劑組成物更含有矽烷偶聯劑的話,可進一步改善所形成之黏著劑層的耐久性。[Silane coupling agent] The adhesive composition of the present invention may further contain a silane coupling agent. If the adhesive composition of the present invention further contains a silane coupling agent, the durability of the formed adhesive layer can be further improved.
就矽烷偶聯劑而言,例如可列舉:以乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、及3-甲基丙烯醯氧丙基三甲氧基矽烷為代表的含有聚合性不飽和基之矽烷化合物;以3-巰基丙基三甲氧基矽烷、3-巰基丙基三乙氧基矽烷、及3-巰基丙基二甲氧基甲基矽烷為代表的含有硫醇基之矽烷系化合物;以3-環氧丙氧基丙基三甲氧基矽烷、及2-(3,4-環氧環己基)乙基三甲氧基矽烷為代表的含有環氧基之矽烷化合物;以3-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、及N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷為代表的含有胺基之矽烷化合物;以及參-(3-三甲氧基矽基丙基)異氰尿酸酯。 此外,含有環氧基之矽烷化合物與前述環氧化合物不同,不具有作為交聯劑之功能。In terms of silane coupling agents, examples include: vinyltrimethoxysilane, vinyltriethoxysilane, and 3-methacryloxypropyltrimethoxysilane containing polymerizable unsaturated Silane compounds containing thiol groups; silanes containing thiol groups represented by 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, and 3-mercaptopropyldimethoxymethylsilane Compounds; silane compounds containing epoxy groups represented by 3-glycidoxypropyltrimethoxysilane and 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane; 3- Aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, and N-(2-aminoethyl)-3-aminopropylmethyl Amino-containing silane compounds represented by dimethoxysilane; and ginseng-(3-trimethoxysilylpropyl)isocyanurate. In addition, the silane compound containing an epoxy group does not have the function as a crosslinking agent unlike the said epoxy compound.
矽烷偶聯劑可使用市售品。 作為矽烷偶聯劑之市售品,例如可列舉:以信越化學工業(股)的商品名「KBM-803」、「KBM-802」、「X-41-1810」、「X-41-1805」、及「X-41-1818」為代表的含有硫醇基之矽烷化合物;以及以信越化學工業(股)的商品名「KBM-403」、「KBM-303」、「KBM-402」、「KBE-402」、「KBE-403」、「X-41-1053」、及「X-41-1056」為代表的含有環氧基之矽烷化合物。As a silane coupling agent, a commercial item can be used. Examples of commercially available silane coupling agents include: Shin-Etsu Chemical Co., Ltd.'s trade names "KBM-803", "KBM-802", "X-41-1810", "X-41-1805 ", and "X-41-1818" as representatives of silane compounds containing thiol groups; and the trade names "KBM-403", "KBM-303", "KBM-402", "KBE-402", "KBE-403", "X-41-1053", and "X-41-1056" are representative epoxy group-containing silane compounds.
本發明之黏著劑組成物含有矽烷偶聯劑時,可僅含有1種矽烷偶聯劑,亦可含有2種以上。When the adhesive composition of the present invention contains a silane coupling agent, it may contain only one type of silane coupling agent, or may contain two or more types.
本發明之黏著劑組成物含有矽烷偶聯劑時,黏著劑組成物中之矽烷偶聯劑之含量並無特別限制,例如相對於特定(甲基)丙烯酸系共聚物100質量份宜為0.01質量份~5質量份之範圍,為0.05質量份~1質量份之範圍更佳,為0.05質量份~0.5質量份之範圍尤佳。 黏著劑組成物中之矽烷偶聯劑之含量為上述範圍內的話,可進一步改善所形成之黏著劑層的耐久性。When the adhesive composition of the present invention contains a silane coupling agent, the content of the silane coupling agent in the adhesive composition is not particularly limited, for example, it is preferably 0.01 mass parts relative to 100 mass parts of the specific (meth)acrylic copolymer The range of 0.05-1 mass part is more preferable in the range of 0.05-0.5 mass part, and the range of 0.05-0.5 mass part is more preferable. If the content of the silane coupling agent in the adhesive composition is within the above range, the durability of the formed adhesive layer can be further improved.
[有機溶劑] 本發明之黏著劑組成物,為了改善塗布性,也可含有有機溶劑。 就有機溶劑而言,例如可列舉前述特定(甲基)丙烯酸系共聚物之聚合反應時使用的有機溶劑。[Organic solvent] The adhesive composition of the present invention may contain an organic solvent in order to improve applicability. As an organic solvent, the organic solvent used at the time of the polymerization reaction of the said specific (meth)acryl-type copolymer is mentioned, for example.
[其他成分] 本發明之黏著劑組成物,在不損及本發明之效果的範圍內,亦可視需要含有前述成分以外的成分(所謂的其他成分)。 其他成分可列舉:特定(甲基)丙烯酸系共聚物及其他(甲基)丙烯酸系聚合物以外的聚合物、異氰酸酯化合物及環氧化合物以外的交聯劑、交聯觸媒、溶劑、抗氧化劑、著色劑(例如,染料及顏料)、光穩定劑(例如,紫外線吸收劑)、抗靜電劑等各種添加劑。 此外,本發明之黏著劑組成物中,前述特定(甲基)丙烯酸系共聚物具有羧基作為成為交聯點之官能基,故即使不含交聯觸媒,仍可使交聯反應完成。[Other Components] The adhesive composition of the present invention may optionally contain components other than the aforementioned components (so-called other components) within the range that does not impair the effect of the present invention. Examples of other components include polymers other than specific (meth)acrylic copolymers and other (meth)acrylic polymers, crosslinking agents other than isocyanate compounds and epoxy compounds, crosslinking catalysts, solvents, and antioxidants , Colorants (for example, dyes and pigments), light stabilizers (for example, ultraviolet absorbers), antistatic agents and other additives. In addition, in the adhesive composition of the present invention, the above-mentioned specific (meth)acrylic copolymer has a carboxyl group as a functional group serving as a crosslinking point, so the crosslinking reaction can be completed even without a crosslinking catalyst.
<交聯後之凝膠分率> 本發明之黏著劑組成物,交聯後之凝膠分率為40質量%~75質量%之範圍,宜為40質量%~70質量%之範圍,為50質量%~70質量%之範圍更佳。 交聯後之凝膠分率為40質量%以上的話,黏著劑層之凝聚力會在適當範圍,進行重工(rework)時不會發生黏著劑層的凝聚破壞,可抑制於基材及/或被黏體的膠殘留,又,曝露於高溫環境下或高溫高濕環境下時,可抑制氣泡的產生(亦即,起泡)。 交聯後之凝膠分率為75質量%以下的話,有可充分追隨伴隨溫度及濕度之變化的基材伸縮,耐久性優異的傾向。<Gel fraction after crosslinking> The adhesive composition of the present invention has a gel fraction after crosslinking in the range of 40% by mass to 75% by mass, preferably in the range of 40% by mass to 70% by mass. The range of 50% by mass to 70% by mass is more preferable. If the gel fraction after cross-linking is 40% by mass or more, the cohesive force of the adhesive layer will be in an appropriate range, and cohesion and damage of the adhesive layer will not occur during rework, and it can be suppressed on the substrate and/or by The glue residue of the viscous body can also suppress the generation of air bubbles (ie, foaming) when exposed to a high temperature environment or a high temperature and high humidity environment. When the gel fraction after crosslinking is 75% by mass or less, it can sufficiently follow the expansion and contraction of the base material accompanying changes in temperature and humidity, and tends to be excellent in durability.
就本發明之黏著劑組成物而言,(甲基)丙烯酸系共聚物含有來自具有羧基之單體之構成單元,故交聯後之凝膠分率為40質量%以上。 此外,若符合黏著劑組成物中含有的特定(甲基)丙烯酸系共聚物含有適量的來自具有羥基之單體之構成單元,或黏著劑組成物含有適量的交聯劑中之任一條件的話,交聯後之凝膠分率有容易落在40質量%~75質量%之範圍的傾向。In the adhesive composition of the present invention, the (meth)acrylic copolymer contains a structural unit derived from a monomer having a carboxyl group, so the gel fraction after crosslinking is 40% by mass or more. In addition, if any of the conditions that the specific (meth)acrylic copolymer contained in the adhesive composition contains an appropriate amount of constituent units derived from a monomer having a hydroxyl group, or the adhesive composition contains an appropriate amount of a crosslinking agent , the gel fraction after crosslinking tends to fall within the range of 40% by mass to 75% by mass.
本說明書中,「黏著劑組成物之交聯後之凝膠分率」,係使用乙酸乙酯作為萃取溶劑而測得的不溶於溶劑之成分的比例。黏著劑組成物之交聯後之凝膠分率,具體而言,係依下列(1)~(4)進行測定。 (1)將交聯後之黏著劑組成物(亦即,黏著劑層)約0.15g貼附於經利用精密天平準確測定質量的250網目之金屬網(100mm×100mm),以使凝膠分不會漏出的方式,使所貼附之黏著劑層成為內側,並將金屬網折疊5次,製成試樣。之後,利用精密天平準確測定質量。 (2)將獲得之試樣在乙酸乙酯80mL中浸漬3天。 (3)取出試樣並以少量的乙酸乙酯予以洗淨,於120℃乾燥24小時。之後,利用精密天平準確測定質量。 (4)依下式算出凝膠分率。 凝膠分率(單位:質量%)=(Z-X)/(Y-X)×100 惟,X為金屬網的質量(單位:g),Y為貼附有黏著劑層之金屬網之浸漬前的質量(單位:g),Z為經浸漬後並使其乾燥後的貼附有黏著劑層之金屬網的質量(單位:g)。In this specification, the "gel fraction after crosslinking of the adhesive composition" refers to the proportion of solvent-insoluble components measured using ethyl acetate as the extraction solvent. The gel fraction after crosslinking of the adhesive composition is specifically measured according to the following (1)-(4). (1) Attach about 0.15 g of the cross-linked adhesive composition (that is, the adhesive layer) to a 250-mesh metal mesh (100mm×100mm) whose mass was accurately measured by a precision balance, so that the gel In such a way as not to leak, make the attached adhesive layer inside, and fold the metal mesh 5 times to make a sample. Afterwards, the mass is accurately determined using precision balances. (2) The obtained sample was immersed in 80 mL of ethyl acetate for 3 days. (3) Take out the sample, wash it with a small amount of ethyl acetate, and dry it at 120° C. for 24 hours. Afterwards, the mass is accurately determined using precision balances. (4) Calculate the gel fraction according to the following formula. Gel fraction (unit: mass %)=(Z-X)/(Y-X)×100 However, X is the mass of the metal mesh (unit: g), and Y is the mass of the metal mesh with the adhesive layer attached before dipping (unit: g), Z is the mass (unit: g) of the metal mesh attached with the adhesive layer after dipping and drying.
[黏著劑組成物之用途] 本發明之黏著劑組成物可理想地使用於將偏光板藉由黏著劑層黏貼於被黏體的用途。具體而言,可列舉將偏光板黏貼於液晶單元之用途、將偏光板黏貼於相位差薄膜等光學薄膜之用途等。 該等之中,使用於尤其要求耐久性及抑制白點發生的將偏光板黏貼於液晶單元的用途時,可更發揮本發明之黏著劑組成物的效果,故較佳。[Use of Adhesive Composition] The adhesive composition of the present invention is ideally used for adhering a polarizing plate to an adherend through an adhesive layer. Specifically, the application of affixing a polarizing plate to a liquid crystal cell, the application of affixing a polarizing plate to an optical film such as a phase difference film, etc. are mentioned. Among these, when it is used for adhering a polarizing plate to a liquid crystal cell in which durability and suppressing occurrence of white spots are particularly required, since the effect of the adhesive composition of the present invention can be exhibited more, it is preferable.
如前述,一般而言EWV層與黏著劑層的黏合性極差,故形成於EWV層之表面的黏著劑層容易轉移黏附至被黏體(例如,液晶單元之玻璃基板)。反觀本發明之黏著劑組成物可形成即使對於EWV層亦展現出良好黏合性的黏著劑層,且重工性優異,故尤其適合使用於將設置有EWV層之偏光板(亦即,EWV偏光板)黏貼於被黏體(例如,液晶單元之玻璃基板)的用途。 此外,將EWV偏光板予以重工時,若於EWV層與黏著劑層之界面發生剝落的話,重工性會顯著降低。As mentioned above, generally speaking, the adhesion between the EWV layer and the adhesive layer is extremely poor, so the adhesive layer formed on the surface of the EWV layer is easily transferred and adhered to the adherend (for example, the glass substrate of the liquid crystal cell). In contrast, the adhesive composition of the present invention can form an adhesive layer that exhibits good adhesion even to the EWV layer, and has excellent reworkability, so it is particularly suitable for use in a polarizing plate to be provided with an EWV layer (that is, an EWV polarizing plate ) is pasted on the adherend (for example, the glass substrate of the liquid crystal unit). In addition, when the EWV polarizing plate is reworked, if peeling occurs at the interface between the EWV layer and the adhesive layer, the reworkability will be significantly reduced.
[附設黏著劑層之偏光板] 本發明中之附設黏著劑層之偏光板具備:偏光板、及由前述本發明之黏著劑組成物形成之黏著劑層。 本發明中之附設黏著劑層之偏光板,具備由本發明之黏著劑組成物形成之黏著劑層,故重工性及耐久性優異。又,本發明中之附設黏著劑層之偏光板不易發生白點。[Polarizing plate with adhesive layer] The polarizing plate with adhesive layer in the present invention includes a polarizing plate and an adhesive layer formed of the above-mentioned adhesive composition of the present invention. The polarizing plate with an adhesive layer in the present invention has an adhesive layer formed from the adhesive composition of the present invention, so it has excellent reworkability and durability. Moreover, the polarizing plate with the adhesive layer in the present invention is less prone to white spots.
偏光板係至少含有偏振片而構成者,可為偏振片單體,亦可為將偏振片與保護薄膜予以疊層而成者。 亦即,偏光板可為單獨偏振片之1層結構,亦可為於偏振片之單面具有保護薄膜之2層結構,也可為於偏振片之兩面具有保護薄膜之3層結構。The polarizing plate is composed of at least a polarizing plate, and may be a single polarizing plate, or may be a laminate of a polarizing plate and a protective film. That is, the polarizing plate may have a single-layer structure of a single polarizing plate, a two-layer structure having a protective film on one side of the polarizing plate, or a three-layer structure having a protective film on both sides of the polarizing plate.
本發明之附設黏著劑層之偏光板之層結構,例如可列舉:黏著劑層/偏振片、黏著劑層/偏振片/保護薄膜、黏著劑層/保護薄膜/偏振片/保護薄膜、及黏著劑層/保護薄膜/偏振片。 此外,也可在偏振片與保護薄膜之間、保護薄膜與黏著劑層之間、及偏振片與黏著劑層之間具有相位差薄膜(例如,光學功能性層、黏接劑層、及易黏接層)等層。 又,附設黏著劑層之偏光板之最外側的面也可利用剝離薄膜予以保護。The layer structure of the polarizing plate with an adhesive layer of the present invention includes, for example: adhesive layer/polarizer, adhesive layer/polarizer/protective film, adhesive layer/protective film/polarizer/protective film, and adhesive Agent layer/protective film/polarizer. In addition, a retardation film (for example, an optical functional layer, an adhesive layer, and an easy adhesive layer) and other layers. Moreover, the outermost surface of the polarizing plate with an adhesive layer can also be protected with a release film.
就偏振片而言,例如可列舉聚乙烯醇(PVA)薄膜。As a polarizing plate, a polyvinyl alcohol (PVA) film is mentioned, for example.
就保護薄膜而言,例如可列舉三乙醯基纖維素(TAC)薄膜、聚環烯烴(COP)薄膜、及丙烯酸薄膜。As a protective film, a triacetyl cellulose (TAC) film, a polycycloolefin (COP) film, and an acrylic film are mentioned, for example.
就與黏著劑層接觸之剝離薄膜而言,可理想地列舉為了將剝離薄膜從黏著劑層輕易地剝離,而經以例如氟系樹脂、石蠟、聚矽氧等脫模劑對表面施以脫模處理的聚酯等合成樹脂薄膜。 將與黏著劑層側之面為相反側的面以剝離薄膜保護時,就剝離薄膜而言,可列舉經硬塗而得之聚對苯二甲酸乙二醇酯(PET)薄膜等表面保護薄膜。In terms of the release film in contact with the adhesive layer, it is desirable to release the release film on the surface with a release agent such as fluorine-based resin, paraffin, silicone, etc., in order to easily peel the release film from the adhesive layer. Molded polyester and other synthetic resin films. When protecting the surface opposite to the side of the adhesive layer with a release film, examples of the release film include surface protection films such as hard-coated polyethylene terephthalate (PET) films. .
就本發明之附設黏著劑層之偏光板之較佳態樣而言,可列舉具備偏光板、配置於上述偏光板之表面且與水之接觸角為90°以上之層、及配置於上述與水之接觸角為90°以上之層之表面的由本發明之黏著劑組成物形成之黏著劑層的態樣。 一般而言,與水之接觸角為90°以上之層和黏著劑層的黏合性極差,故形成於該層之表面的黏著劑層容易轉移黏附至被黏體。反觀由本發明之黏著劑組成物形成之黏著劑層,即使對於與水之接觸角為90°以上之層亦展現出優異的黏合性,且重工性優異,故可設計如上述之態樣的附設黏著劑層之偏光板。A preferred aspect of the polarizing plate with an adhesive layer of the present invention includes a polarizing plate, a layer disposed on the surface of the polarizing plate and having a contact angle with water of 90° or more, and a layer disposed on the above-mentioned and The aspect of the adhesive layer formed from the adhesive composition of the present invention on the surface of the layer whose water contact angle is 90° or more. In general, a layer having a contact angle with water of 90° or more has extremely poor adhesion to the adhesive layer, so the adhesive layer formed on the surface of the layer tends to transfer and adhere to the adherend. On the other hand, the adhesive layer formed by the adhesive composition of the present invention exhibits excellent adhesiveness even for a layer with a contact angle with water of 90° or more, and has excellent reworkability, so it is possible to design an attached device as described above. Polarizing plate with adhesive layer.
本說明書中之「與水之接觸角」,係指於環境溫度25℃之條件下,在係測定對象之層的表面上滴加2μm之純水,使用接觸角計測定放置30秒後的水滴之接觸角而得的值。就測定裝置而言,例如可使用協和界面科學(股)的Drop Master DM-701(製品名)。惟,測定裝置並不限定於此。The "contact angle with water" in this specification refers to the drop of pure water of 2 μm on the surface of the layer to be measured under the condition of ambient temperature of 25°C, and the water drop is measured with a contact angle meter after standing for 30 seconds. The value obtained from the contact angle. As the measurement device, for example, Drop Master DM-701 (product name) of Kyowa Interface Science Co., Ltd. can be used. However, the measurement device is not limited to this.
就與水之接觸角為90°以上之層而言,例如可列舉含有盤形液晶化合物之層(亦即,EWV層)。As a layer whose contact angle with water is 90 degrees or more, the layer containing a discotic liquid crystal compound (ie, EWV layer) is mentioned, for example.
本發明中之黏著劑層之厚度可因應基材及被黏體的種類、基材及被黏體的表面粗糙度等而適當設定。一般而言,黏著劑層之厚度為1μm~100μm之範圍,宜為5μm~50μm之範圍,尤佳為10μm~30μm之範圍。The thickness of the adhesive layer in the present invention can be appropriately set according to the types of the substrate and the adherend, the surface roughness of the substrate and the adherend, and the like. Generally speaking, the thickness of the adhesive layer is in the range of 1 μm to 100 μm, preferably in the range of 5 μm to 50 μm, especially preferably in the range of 10 μm to 30 μm.
本發明之附設黏著劑層之偏光板可利用公知的方法製作。 就公知的方法而言,例如可列舉如下方法:藉由將本發明之黏著劑組成物塗布在剝離薄膜上並使其乾燥,於剝離薄膜上形成黏著劑組成物之塗布層後,將該塗布層轉印至偏光板上並使其熟化,而製作附設黏著劑層之偏光板。 又,可列舉如下之方法:將本發明之黏著劑組成物塗布在剝離薄膜上並使其乾燥,於剝離薄膜上形成黏著劑組成物之塗布層後,於塗布層之露出面進一步黏合設置剝離薄膜而製作沒有支持體的雙面黏著膠帶,將該塗布層予以熟化,然後將其中一剝離薄膜剝離,使露出的黏著劑層轉印至偏光板上,而製作附設黏著劑層之偏光板。 又,可列舉藉由將本發明之黏著劑組成物塗布在偏光板上,並使其乾燥、熟化而製作附設黏著劑層之偏光板的方法。 此外,就乾燥條件而言,例如可列舉使用熱風乾燥機,於70℃~120℃乾燥1分鐘~3分鐘的條件。 [實施例]The polarizing plate with an adhesive layer of the present invention can be produced by a known method. As for the known method, for example, the method of applying the adhesive composition of the present invention on the release film and drying it to form a coating layer of the adhesive composition on the release film, and then applying the adhesive composition The layer is transferred to a polarizing plate and cured to produce a polarizing plate with an adhesive layer. In addition, the method of applying the adhesive composition of the present invention on a release film and drying it, forming a coating layer of the adhesive composition on the release film, and then further adhering the exposed surface of the coating layer to set the release film A double-sided adhesive tape without a support is made by using a thin film, and the coating layer is cured, and then one of the peeling films is peeled off, and the exposed adhesive layer is transferred to a polarizing plate to produce a polarizing plate with an adhesive layer. Also, a method of producing a polarizing plate with an adhesive layer by applying the adhesive composition of the present invention on a polarizing plate, drying, and curing it can be mentioned. In addition, drying conditions include, for example, conditions of drying at 70° C. to 120° C. for 1 minute to 3 minutes using a hot air dryer. [Example]
以下,藉由實施例更具體地說明本發明。本發明只要不超出其主旨,並不限定於下列實施例。Hereinafter, the present invention will be described more specifically by way of examples. The present invention is not limited to the following examples unless the gist is exceeded.
此外,本實施例中製得之(甲基)丙烯酸系共聚物A及(甲基)丙烯酸系共聚物B之重量平均分子量(Mw),係利用與前述特定(甲基)丙烯酸系共聚物之重量平均分子量(Mw)之測定方法同樣的方法進行測定。In addition, the weight average molecular weight (Mw) of the (meth)acrylic copolymer A and the (meth)acrylic copolymer B prepared in this example is based on the combination of the aforementioned specific (meth)acrylic copolymer The measurement method of weight average molecular weight (Mw) was measured by the same method.
[實施例1] <(甲基)丙烯酸系共聚物A的製造> 於配備有溫度計、攪拌機、氮氣導入管、及回流冷卻管之反應器內,加入丙烯酸正丁酯(n-BA;丙烯酸烷酯單體)81.2質量份、丙烯酸苯氧基乙酯(PHEA)18.0質量份、丙烯酸2-羥基乙酯(2HEA;具有羥基之丙烯酸系單體)0.6質量份、丙烯酸(AA;具有羧基之丙烯酸系單體)0.2質量份、及乙酸乙酯110質量份並予以混合後,將反應器內進行氮氣置換。然後,將反應器內之混合物邊攪拌邊升溫至70℃後,逐次添加2,2’-偶氮雙(2,4-二甲基戊腈)(ABVN;聚合引發劑)0.02質量份與乙酸乙酯40質量份,保持6小時使其聚合反應。聚合反應結束後,用乙酸乙酯進行稀釋,使固體成分成為17.3質量%,得到重量平均分子量(Mw)為160萬之(甲基)丙烯酸系共聚物A的溶液。此外,「固體成分」意指從(甲基)丙烯酸系共聚物A的溶液去除溶劑等揮發性成分而得的殘渣量。[Example 1] <Manufacture of (meth)acrylic copolymer A> In a reactor equipped with a thermometer, a stirrer, a nitrogen inlet pipe, and a reflux cooling pipe, n-butyl acrylate (n-BA; ester monomer) 81.2 parts by mass, 18.0 parts by mass of phenoxyethyl acrylate (PHEA), 0.6 parts by mass of 2-hydroxyethyl acrylate (2HEA; an acrylic monomer having a hydroxyl group), acrylic acid (AA; an acrylic acid having a carboxyl group) After mixing 0.2 parts by mass of monomer) and 110 parts by mass of ethyl acetate, the inside of the reactor was replaced with nitrogen. Then, after heating the mixture in the reactor to 70°C while stirring, 0.02 parts by mass of 2,2'-azobis(2,4-dimethylvaleronitrile) (ABVN; polymerization initiator) and acetic acid 40 parts by mass of ethyl ester was kept for 6 hours to make it polymerized. After completion|finish of a polymerization reaction, it diluted with ethyl acetate so that solid content might become 17.3 mass %, and the solution of the (meth)acrylic-type copolymer A whose weight average molecular weight (Mw) was 1.6 million was obtained. In addition, "solid content" means the amount of residue obtained by removing volatile components, such as a solvent, from the solution of the (meth)acryl-type copolymer A.
<(甲基)丙烯酸系共聚物B的製造> 於配備有溫度計、攪拌機、氮氣導入管、及回流冷卻管之反應器內,加入丙烯酸正丁酯(n-BA)36.0質量份、丙烯酸甲酯(MA)20.0質量份、甲基丙烯酸正丁酯(n-BMA)44.0質量份、乙酸乙酯45.6質量份、甲苯136.0質量份、及2,2’-偶氮雙異丁腈(AIBN;聚合引發劑)0.20質量份並予以混合後,將反應器內之混合物邊攪拌邊升溫至95℃,然後,逐次添加2,2’-偶氮雙異丁腈(AIBN)2.29質量份與乙酸乙酯110質量份,保持6小時並使其聚合反應。聚合反應結束後,用甲苯176.8質量份進行稀釋,使固體成分成為47.3質量份,得到重量平均分子量(Mw)為10萬之(甲基)丙烯酸系共聚物B的溶液。此外,「固體成分」意指從(甲基)丙烯酸系共聚物B的溶液去除溶劑等揮發性成分而得的殘渣量。<Manufacture of (meth)acrylic copolymer B> 36.0 parts by mass of n-butyl acrylate (n-BA), methyl acrylate (MA) 20.0 parts by mass, n-butyl methacrylate (n-BMA) 44.0 parts by mass, ethyl acetate 45.6 parts by mass, toluene 136.0 parts by mass, and 2,2'-azobisisobutyronitrile (AIBN; polymerized Initiator) 0.20 parts by mass and mixed, the mixture in the reactor was heated to 95°C while stirring, then, 2,2'- azobisisobutyronitrile (AIBN) 2.29 parts by mass and ethyl acetate were added successively 110 parts by mass, kept for 6 hours and allowed to polymerize. After completion|finish of a polymerization reaction, it diluted with 176.8 mass parts of toluene, and solid content became 47.3 mass parts, and the solution of the (meth)acrylic-type copolymer B whose weight average molecular weight (Mw) was 100,000 was obtained. In addition, "solid content" means the amount of residue obtained by removing volatile components, such as a solvent, from the solution of the (meth)acryl-type copolymer B.
<黏著劑組成物之製備> 將(甲基)丙烯酸系共聚物A的溶液100質量份(固體成分換算值)、(甲基)丙烯酸系共聚物B的溶液20質量份(固體成分換算值)、異氰酸酯化合物(商品名:SUMIDUR(註冊商標)N-75,六亞甲基二異氰酸酯(HMDI)的雙脲型,Sumika Covestro Urethane(股))0.65質量份(固體成分換算值)、矽烷偶聯劑(商品名:X-41-1810,固體成分:100質量%,信越化學工業(股))0.1質量份充分攪拌並混合,得到黏著劑組成物。 獲得之黏著劑組成物中的異氰酸酯化合物所具有之異氰酸酯基的量相對於(甲基)丙烯酸系共聚物所具有之特定官能基之總量的莫耳當量比[異氰酸酯化合物所具有之異氰酸酯基之莫耳量/(甲基)丙烯酸系共聚物所具有之特定官能基之總莫耳量]為0.43。<Preparation of Adhesive Composition> Mix 100 parts by mass of a solution of (meth)acrylic copolymer A (in terms of solid content) and 20 parts by mass of a solution of (meth)acrylic copolymer B (in terms of solid content) , Isocyanate compound (trade name: SUMIDUR (registered trademark) N-75, bisurea type of hexamethylene diisocyanate (HMDI), Sumika Covestro Urethane Co., Ltd.) 0.65 parts by mass (solid content conversion value), silane coupling 0.1 part by mass of agent (trade name: X-41-1810, solid content: 100% by mass, Shin-Etsu Chemical Co., Ltd.) was fully stirred and mixed to obtain an adhesive composition. The molar equivalent ratio of the amount of isocyanate groups possessed by the isocyanate compound in the obtained adhesive composition to the total amount of specific functional groups possessed by the (meth)acrylic copolymer [the isocyanate group possessed by the isocyanate compound The molar amount/the total molar amount of the specific functional groups which the (meth)acrylic-type copolymer has was 0.43.
異氰酸酯化合物所具有之異氰酸酯基的量相對於(甲基)丙烯酸系共聚物所具有之特定官能基之總量的莫耳當量比,係利用前述計算式(1)~(3)計算而得。具體而言,如下述般計算出。此外,係異氰酸酯化合物之SUMIDUR(註冊商標)N-75,其固體成分為75質量%,異氰酸酯基之含有率為16.5質量%。又,異氰酸酯基之分子量為42。又,來自係具有羧基之單體之丙烯酸的構成單元之分子量為72,來自係具有羥基之單體之丙烯酸2-羥基乙酯的構成單元之分子量為116。The molar equivalent ratio of the amount of isocyanate groups that the isocyanate compound has to the total amount of specific functional groups that the (meth)acrylic copolymer has is calculated using the aforementioned calculation formulas (1) to (3). Specifically, it is calculated as follows. In addition, SUMIDUR (registered trademark) N-75 which is an isocyanate compound has a solid content of 75% by mass and an isocyanate group content of 16.5% by mass. Also, the molecular weight of the isocyanate group was 42. Also, the molecular weight of the structural unit derived from acrylic acid which is a monomer having a carboxyl group is 72, and the molecular weight of the structural unit derived from 2-hydroxyethyl acrylate which is a monomer having a hydroxyl group is 116.
計算式(1) NCO量(單位:mmol/固體成分100g) =異氰酸酯化合物中之異氰酸酯基的含有率(單位:質量%)/異氰酸酯化合物之固體成分(單位:質量%)×異氰酸酯化合物的摻合量(單位:g)/異氰酸酯基的分子量(單位:g/mol)×1000 =16.5(質量%)/75(質量%)×0.65(g)/42(g/mol)×1000=3.4Calculation formula (1) NCO amount (unit: mmol/solid content 100 g) = content rate of isocyanate group in isocyanate compound (unit: mass %)/solid content of isocyanate compound (unit: mass %) × blending of isocyanate compound Amount (unit: g)/molecular weight of isocyanate group (unit: g/mol) x 1000 = 16.5 (mass %) / 75 (mass %) x 0.65 (g) / 42 (g/mol) x 1000 = 3.4
計算式(2) 總官能基量(單位:mmol/固體成分100g) =[(甲基)丙烯酸系共聚物中之來自具有羧基之單體之構成單元的含有率(單位:質量%)/來自具有羧基之單體之構成單元的分子量(單位:g/mol)×來自具有羧基之單體之構成單元中之羧基的個數(價數)×1000]+[(甲基)丙烯酸系共聚物中之來自具有羥基之單體之構成單元的含有率(單位:質量%)/來自具有羥基之單體之構成單元的分子量(單位:g/mol)×來自具有羥基之單體之構成單元中之羥基的個數(價數)×1000]+[(甲基)丙烯酸系共聚物中之來自具有胺基之單體之構成單元的含有率(單位:質量%)/來自具有胺基之單體的構成單元的分子量(單位:g/mol)×來自具有胺基之單體之構成單元中之胺基的個數(價數)×1000] =[0.2(質量份)/100(質量份)×100(%)/72(g/mol)×1×1000]+[0.6(質量份)/100(質量份)×100(%)/116(g/mol)×1×1000]=7.95Calculation formula (2) total functional group amount (unit: mmol/solid content 100g) = [(meth)acrylic copolymer content rate (unit: mass %) of the constituent unit derived from the monomer having a carboxyl group/from The molecular weight of the constituent unit of the monomer having a carboxyl group (unit: g/mol) × the number (valence) of the carboxyl group derived from the constituent unit of the monomer having a carboxyl group × 1000] + [(meth)acrylic copolymer The content of the constituent unit derived from the monomer having a hydroxyl group (unit: mass %)/the molecular weight of the constituent unit derived from the monomer having a hydroxyl group (unit: g/mol) × the constituent unit derived from the monomer having a hydroxyl group The number of hydroxyl groups (valence) × 1000] + [(meth)acrylic copolymer content rate of constituent units derived from monomers having amino groups (unit: mass %)/monomers derived from amino groups The molecular weight of the constituent unit of the monomer (unit: g/mol) × the number (valence) of the amino groups (valence) × 1000] = [0.2 (mass parts) / 100 (mass parts )×100(%)/72(g/mol)×1×1000]+[0.6(mass parts)/100(mass parts)×100(%)/116(g/mol)×1×1000]=7.95
計算式(3) 異氰酸酯基的量相對於(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比 =NCO量/總官能基量 =3.4/7.95=0.43Calculation formula (3) The molar equivalent ratio of the amount of isocyanate groups relative to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the (meth)acrylic copolymer = NCO amount/total functional group amount = 3.4/7.95 = 0.43
<附設黏著劑層之偏光板的製作> 使用上述獲得之黏著劑組成物,如下述般製作附設黏著劑層之偏光板。以使乾燥後之厚度成為20μm的方式,將黏著劑組成物塗布於經以聚矽氧系脫模劑進行表面處理而得之剝離薄膜(商品名:FILMBYNA(註冊商標)100E-0010N023,藤森工業(股))的表面處理面,形成塗布層。然後,使用熱風循環式乾燥機,於100℃、1分鐘之乾燥條件將具有塗布層之剝離薄膜進行乾燥,在剝離薄膜上形成黏著劑組成物之層。然後,將具有EWV層/三乙醯基纖維素(TAC)層/聚乙烯醇(PVA)層/TAC層之結構的偏光板之EWV層側的面和上述形成於剝離薄膜之黏著劑組成物之層予以重疊貼合,並在25℃、50%RH之條件下熟化168小時,藉此,使交聯反應進行,製得具有剝離薄膜/黏著劑層/偏光板之疊層結構的附設黏著劑層之偏光板。 此外,偏光板所具有之EWV層之表面與水的接觸角為97.6°。<Production of a polarizing plate with an adhesive layer> Using the adhesive composition obtained above, a polarizing plate with an adhesive layer was produced as follows. Apply the adhesive composition to a release film (trade name: FILMBYNA (registered trademark) 100E-0010N023, Fujimori Kogyo Co., Ltd. (stock)) surface treatment surface to form a coating layer. Then, the peeling film with the coating layer was dried at 100° C. for 1 minute using a hot air circulation dryer to form a layer of the adhesive composition on the peeling film. Then, the EWV layer side surface of the polarizing plate having the structure of EWV layer/triacetyl cellulose (TAC) layer/polyvinyl alcohol (PVA) layer/TAC layer and the above-mentioned adhesive composition formed on the release film The layers are overlapped and laminated, and aged for 168 hours under the conditions of 25 ° C and 50% RH, so that the cross-linking reaction proceeds, and the attached adhesive with a laminated structure of peeling film/adhesive layer/polarizing plate is obtained. The polarizing plate of the agent layer. In addition, the contact angle with water on the surface of the EWV layer included in the polarizing plate was 97.6°.
[凝膠分率的測定] 以使乾燥後之厚度成為20μm的方式,將上述獲得之黏著劑組成物塗布於經以聚矽氧系脫模劑進行表面處理而得之剝離薄膜(商品名:FILMBYNA(註冊商標)100E-0010N023,藤森工業(股))的表面處理面,形成塗布層。然後,使用熱風循環式乾燥機,於100℃、1分鐘之乾燥條件將具有塗布層之剝離薄膜進行乾燥,在剝離薄膜上形成黏著劑組成物之層。 然後,將黏著劑組成物之層露出的面重疊貼合於另外準備的剝離薄膜(商品名:FILMBYNA(註冊商標)100E-0010N023,藤森工業(股))的表面處理面,製得無基材類型的黏著片。 然後,藉由在25℃、50%RH之條件下熟化168小時,以使交聯反應進行,得到具有黏著劑層之凝膠分率測定用樣品。 使用獲得之凝膠分率測定用樣品,依前述方法測定黏著劑層之凝膠分率(亦即,交聯後之黏著劑組成物之凝膠分率),結果為65.5質量%。[Measurement of Gel Fraction] The above-obtained adhesive composition was applied to a release film (trade name: The surface treatment surface of FILMBYNA (registered trademark) 100E-0010N023, Fujimori Industry Co., Ltd., formed the coating layer. Then, the peeling film with the coating layer was dried at 100° C. for 1 minute using a hot air circulation dryer to form a layer of the adhesive composition on the peeling film. Then, the exposed surface of the adhesive composition layer was laminated on the surface-treated surface of a separate prepared release film (trade name: FILMBYNA (registered trademark) 100E-0010N023, Fujimori Industries Co., Ltd.) to obtain a substrate-free film. type of adhesive sheet. Then, aging was carried out for 168 hours under the conditions of 25° C. and 50% RH, so that the crosslinking reaction proceeded, and a sample for measuring a gel fraction having an adhesive layer was obtained. Using the obtained sample for gel fraction measurement, the gel fraction of the adhesive layer (that is, the gel fraction of the adhesive composition after crosslinking) was measured by the aforementioned method, and the result was 65.5% by mass.
[評價] 1.重工性 將上述製得之附設黏著劑層之偏光板進行裁切,準備25mm×75mm(長邊)之大小的試驗片。 將試驗片之剝離薄膜予以剝離,並將因剝離而露出的黏著劑層之表面重疊貼合於青板鈉玻璃(松浪硝子工業(股);以下,簡稱為「玻璃」。)的單面,使用層合機進行壓接,製作疊層體。對於製得之疊層體,施以高壓釜處理(溫度:50℃、壓力:5kg/cm2 、處理時間:20分鐘)後,於50℃之條件下放置96小時。 經過放置時間後,在23℃之條件下以剝離速度300mm/min進行180°剝離。另外,目視觀察玻璃之表面與剝離後之黏著劑層之表面,依下列評價基準評價重工性。結果顯示於表3。 此外,評價結果若為「A」或「B」,則實用上沒有問題。[Evaluation] 1. Reworkability The above-prepared polarizing plate with an adhesive layer was cut to prepare a test piece with a size of 25 mm×75 mm (long side). Peel off the peeling film of the test piece, and laminate the surface of the adhesive layer exposed by the peeling on one side of the blue plate sodium glass (Songnang Glass Industry Co., Ltd.; hereinafter referred to as "glass"), Crimping is performed using a laminator to produce a laminate. The obtained laminate was subjected to autoclave treatment (temperature: 50°C, pressure: 5kg/cm 2 , treatment time: 20 minutes), and then left at 50°C for 96 hours. After standing time, 180° peeling was carried out at a peeling speed of 300 mm/min under the condition of 23°C. In addition, the surface of the glass and the surface of the peeled adhesive layer were observed visually, and the reworkability was evaluated according to the following evaluation criteria. The results are shown in Table 3. In addition, if the evaluation result is "A" or "B", there is no practical problem.
-評價基準- A:黏著劑層完全未轉移黏附至玻璃之表面。 B:黏著劑層雖完全未轉移黏附至玻璃之表面,但剝離後的黏著劑層之表面粗糙。 C:黏著劑層一部分轉移黏附至玻璃之表面。 D:黏著劑層整面轉移黏附至玻璃之表面。-Evaluation Criteria- A: The adhesive layer did not transfer and adhere to the surface of the glass at all. B: Although the adhesive layer was not transferred and adhered to the surface of the glass at all, the surface of the peeled adhesive layer was rough. C: Part of the adhesive layer is transferred and adhered to the surface of the glass. D: The entire surface of the adhesive layer is transferred and adhered to the surface of the glass.
2.耐久性 (耐久性評價用樣品的製作) 以使長邊相對於吸收軸成為45°的方式,將上述製得之附設黏著劑層之偏光板進行裁切,準備50mm×89mm(長邊)之大小的試驗片2片。 將試驗片之剝離薄膜予以剝離,並將因剝離而露出的黏著劑層之表面重疊貼合於玻璃的單面,使用層合機進行壓接,製作疊層體。對於製得之疊層體,施以高壓釜處理(溫度:50℃、壓力:5kg/cm2 、處理時間:20分鐘)後,於23℃、50%RH之條件下放置1小時,製作耐久性評價用樣品。2. Durability (preparation of samples for durability evaluation) Cut the polarizing plate with adhesive layer prepared above so that the long side becomes 45° with respect to the absorption axis, and prepare 50mm×89mm (long side ) of the size of the test piece 2 pieces. The peeling film of the test piece was peeled off, and the surface of the adhesive layer exposed by peeling was laminated on one side of the glass, and bonded by pressure using a laminator to produce a laminated body. For the obtained laminate, it is subjected to autoclave treatment (temperature: 50°C, pressure: 5kg/cm 2 , treatment time: 20 minutes), and then placed under the conditions of 23°C and 50%RH for 1 hour to make durable Samples for performance evaluation.
(評價試驗) 2-1.高溫高濕條件(65℃、95%RH) 將上述製得之耐久性評價用樣品於65℃、95%RH之高溫高濕條件下放置500小時。目視觀察放置後之耐久性評價用樣品的外觀,並依下列評價基準評價黏著劑組成物於高溫高濕條件(65℃、95%RH)的耐久性。結果顯示於表3。 此外,評價結果若為「A」、「B」、或「C」,則實用上沒有問題。(Evaluation Test) 2-1. High-temperature and high-humidity conditions (65°C, 95%RH) The durability evaluation samples prepared above were left to stand under high-temperature and high-humidity conditions of 65°C and 95%RH for 500 hours. Visually observe the appearance of the samples for durability evaluation after being placed, and evaluate the durability of the adhesive composition under high-temperature and high-humidity conditions (65°C, 95%RH) according to the following evaluation criteria. The results are shown in Table 3. In addition, if the evaluation result is "A", "B", or "C", there is no practical problem.
-評價基準- A:完全未觀察到起泡、浮起、及剝落。 B:幾乎未觀察到起泡、浮起、及剝落。 C:觀察到些許起泡、浮起、及剝落,但在容許範圍內。 D:觀察到起泡、浮起、及剝落,且在容許範圍外。 E:顯著觀察到起泡、浮起、及剝落。-Evaluation Criteria- A: No blistering, floating, and peeling were observed at all. B: Blistering, floating, and peeling were hardly observed. C: Blistering, floating, and peeling were observed slightly, but were within the allowable range. D: Blistering, floating, and peeling were observed, and were outside the allowable range. E: Blistering, floating, and peeling were remarkably observed.
2-2.高溫條件(95℃) 將上述製得之耐久性評價用樣品於95℃之高溫條件下放置500小時。目視觀察放置後之耐久性評價用樣品的外觀,並依與上述於高溫高濕條件(65℃、95%RH)之耐久性之評價基準同樣的評價基準,評價黏著劑組成物於高溫條件(95℃)之耐久性。結果顯示於表3。 此外,評價結果若為「A」、「B」、或「C」,則實用上沒有問題。2-2. High temperature condition (95° C.) The durability evaluation sample prepared above was left to stand under a high temperature condition of 95° C. for 500 hours. Visually observe the appearance of the sample for durability evaluation after being left to stand, and evaluate the adhesive composition under high temperature conditions ( 95°C) durability. The results are shown in Table 3. In addition, if the evaluation result is "A", "B", or "C", there is no practical problem.
3.白點 (白點評價用樣品的製作) 將上述製得之附設黏著劑層之偏光板進行裁切,準備62mm×110mm(長邊)之大小的試驗片2片。 將2片試驗片的剝離薄膜予以剝離,以使各試驗片之吸收軸正交的方式,將因剝離而露出的黏著劑層之表面重疊貼合於Twisted Nematic(TN)型之液晶面板的兩面,使用層合機進行壓接,製作疊層體。對於製得之疊層體,施以高壓釜處理(溫度:50℃、壓力:5kg/cm2 、處理時間:20分鐘)後,於23℃、50%RH之條件下放置1小時,製作白點評價用樣品。3. White spots (preparation of samples for white spot evaluation) The above-prepared polarizing plate with an adhesive layer was cut to prepare two test pieces with a size of 62 mm×110 mm (long side). Peel off the peeling films of the two test pieces so that the absorption axis of each test piece is perpendicular to each other, and then overlap the surface of the exposed adhesive layer on both sides of the Twisted Nematic (TN) liquid crystal panel , use a laminator to perform crimping to produce a laminated body. The obtained laminate was subjected to autoclave treatment (temperature: 50°C, pressure: 5kg/cm 2 , treatment time: 20 minutes), and then placed under the conditions of 23°C and 50%RH for 1 hour to produce a white Samples for point evaluation.
(評價試驗) 將上述製得之白點評價用樣品於95℃之高溫條件下放置500小時。將放置後之白點評價用樣品在23℃、50%RH之條件下置於液晶螢幕之背光源上,目視觀察白點的狀態,並依下列評價基準評價白點。結果顯示於表3。 此外,評價結果宜為「A」、或「B」。(Evaluation test) The sample for white point evaluation prepared above was left to stand under the high temperature condition of 95 degreeC for 500 hours. Place the white point evaluation sample after standing on the backlight of the LCD screen under the conditions of 23°C and 50% RH, observe the state of the white point visually, and evaluate the white point according to the following evaluation criteria. The results are shown in Table 3. In addition, the evaluation result should be "A" or "B".
-評價基準- A:完全未觀察到白點。 B:觀察到白點,但在容許範圍內。 C:顯著觀察到白點。-Evaluation Criteria- A: White spots were not observed at all. B: White spots are observed, but within the allowable range. C: White spots are remarkably observed.
[實施例2~實施例20] 在實施例2~實施例20中,係將實施例1中之(甲基)丙烯酸系共聚物、交聯劑、及矽烷偶聯劑的組成變更成表1所示之組成,除此以外,進行與實施例1同樣的操作,製備黏著劑組成物,並使用獲得之黏著劑組成物製作附設黏著劑層之偏光板。 針對獲得之黏著劑組成物,利用與實施例1同樣的方法測定交聯後之凝膠分率。又,針對製得之附設黏著劑層之偏光板,利用與實施例1同樣的方法,進行重工性、耐久性、及白點的評價。結果顯示於表3。[Example 2-Example 20] In Example 2-Example 20, the composition of the (meth)acrylic copolymer, crosslinking agent, and silane coupling agent in Example 1 is changed to Table 1 Except for the composition shown, the same operation as in Example 1 was carried out to prepare an adhesive composition, and a polarizing plate with an adhesive layer was produced using the obtained adhesive composition. With regard to the obtained adhesive composition, the gel fraction after crosslinking was measured by the same method as in Example 1. Moreover, the evaluation of rework property, durability, and a white spot was performed by the method similar to Example 1 about the obtained polarizing plate with an adhesive layer. The results are shown in Table 3.
[比較例1~比較例11] 在比較例1~比較例11中,係將實施例1中之(甲基)丙烯酸系共聚物、交聯劑、及矽烷偶聯劑的組成變更為表2所示之組成,除此以外,進行與實施例1同樣的操作,製備黏著劑組成物。 在獲得之黏著劑組成物中,針對比較例1~比較例7及比較例9~比較例11,利用與實施例1同樣的方法測定交聯後之凝膠分率。此外,比較例8之黏性非常高而無法塗覆,故無法測定交聯後之凝膠分率。結果顯示於表3。 又,獲得之黏著劑組成物之中,針對比較例1~比較例4、比較例6、比較例7、比較例9、及比較例11,進行與實施例1同樣的操作,製作附設黏著劑層之偏光板,並利用與實施例1同樣的方法,進行重工性、耐久性、及白點的評價。此外,比較例5及比較例10之交聯後之凝膠分率非常低,無法評價重工性、耐久性、及白點。結果顯示於表3。[Comparative Example 1-Comparative Example 11] In Comparative Example 1-Comparative Example 11, the composition of the (meth)acrylic copolymer, crosslinking agent, and silane coupling agent in Example 1 was changed to Table 2 Except for the composition shown above, the same operation as in Example 1 was carried out to prepare an adhesive composition. In the obtained adhesive composition, for Comparative Examples 1 to 7 and Comparative Examples 9 to 11, the gel fraction after crosslinking was measured by the same method as in Example 1. In addition, the viscosity of Comparative Example 8 was so high that it could not be coated, so the gel fraction after crosslinking could not be measured. The results are shown in Table 3. In addition, among the obtained adhesive composition, for Comparative Example 1 to Comparative Example 4, Comparative Example 6, Comparative Example 7, Comparative Example 9, and Comparative Example 11, the same operation as that of Example 1 was carried out to produce an attached adhesive. Layered polarizing plates were evaluated in the same manner as in Example 1 for reworkability, durability, and white point. In addition, in Comparative Example 5 and Comparative Example 10, the gel fraction after crosslinking was very low, and reworkability, durability, and white spots could not be evaluated. The results are shown in Table 3.
[參考例1] 在參考例1中,係將實施例1中之(甲基)丙烯酸系共聚物、交聯劑、及矽烷偶聯劑的組成變更為表2所示之組成,除此以外,進行與實施例1同樣的操作,製備黏著劑組成物,並使用獲得之黏著劑組成物製作附設黏著劑層之偏光板。 針對獲得之黏著劑組成物,利用與實施例1同樣的方法測定交聯後之凝膠分率。又,針對製得之附設黏著劑層之偏光板,利用與實施例1同樣的方法進行重工性、耐久性、及白點的評價。結果顯示於表3。[Reference Example 1] In Reference Example 1, the composition of the (meth)acrylic copolymer, crosslinking agent, and silane coupling agent in Example 1 was changed to the composition shown in Table 2, except that , perform the same operation as in Example 1 to prepare an adhesive composition, and use the obtained adhesive composition to manufacture a polarizing plate with an adhesive layer. With regard to the obtained adhesive composition, the gel fraction after crosslinking was measured by the same method as in Example 1. Moreover, the evaluation of rework property, durability, and a white spot was performed by the method similar to Example 1 about the obtained polarizing plate with an adhesive layer. The results are shown in Table 3.
[表1] [Table 1]
[表2] [Table 2]
表1及表2中,組成欄記載之「-」,意指不含該成分。 表1及表2中,「n-BA」表示「丙烯酸正丁酯」,「PHEA」表示「丙烯酸苯氧基乙酯」,「2HEA」表示「丙烯酸2-羥基乙酯」,「4HBA」表示「丙烯酸4-羥基丁酯」,及「AA」表示「丙烯酸」。 表1及表2中之「M-5300」表示東亞合成(股)的ARONIX(註冊商標)M-5300(ω-羧基-聚己內酯(n≒2)單丙烯酸酯;具有羧基之單體)。In Table 1 and Table 2, "-" recorded in the composition column means that the component is not included. In Table 1 and Table 2, "n-BA" means "n-butyl acrylate", "PHEA" means "phenoxyethyl acrylate", "2HEA" means "2-hydroxyethyl acrylate", and "4HBA" means "4-Hydroxybutyl acrylate", and "AA" means "acrylic acid". "M-5300" in Table 1 and Table 2 means ARONIX (registered trademark) M-5300 (ω-carboxy-polycaprolactone (n≒2) monoacrylate; a monomer with a carboxyl group) of Toagosei Co., Ltd. ).
表1及表2記載之各交聯劑詳細如下。 <異氰酸酯化合物> ・SUMIDUR(註冊商標)N-75:六亞甲基二異氰酸酯(HMDI)的雙脲型、固體成分:75質量%、異氰酸酯基之含有率:16.5質量%、Sumika Covestro Urethane(股) ・CORONATE(註冊商標)L45E:甲苯二異氰酸酯(TDI)、固體成分:45質量%、異氰酸酯基之含有率:7.9質量%、東曹(股) ・TAKENATE(註冊商標)D-110N:二甲苯二異氰酸酯(XDI)、固體成分:75質量%、異氰酸酯基之含有率:11.5質量%、三井武田化學(股) ・DURANATE(註冊商標)E405-80T:六亞甲基二異氰酸酯(HMDI)的加成物型、固體成分:80質量%、異氰酸酯基之含有率:7.1質量%、旭化成(股) <環氧化合物> ・TETRAD-X:三菱瓦斯化學(股) ・Denacol(註冊商標)EX-201:間苯二酚二環氧丙醚、Nagase ChemteX公司The details of each crosslinking agent described in Table 1 and Table 2 are as follows. <Isocyanate compound> ・SUMIDUR (registered trademark) N-75: Diurea type of hexamethylene diisocyanate (HMDI), solid content: 75% by mass, content of isocyanate group: 16.5% by mass, Sumika Covestro Urethane (stock ) ・CORONATE (registered trademark) L45E: Toluene diisocyanate (TDI), solid content: 45% by mass, content of isocyanate group: 7.9% by mass, Tosoh Co., Ltd. ・TAKENATE (registered trademark) D-110N: Xylene Diisocyanate (XDI), solid content: 75% by mass, content of isocyanate group: 11.5% by mass, Mitsui Takeda Chemical Co., Ltd. ・ DURANATE (registered trademark) E405-80T: Added hexamethylene diisocyanate (HMDI) Product type, solid content: 80% by mass, content of isocyanate group: 7.1% by mass, Asahi Kasei Co., Ltd. <Epoxy compound> ・TETRAD-X: Mitsubishi Gas Chemical Co., Ltd. ・Denacol (registered trademark) EX-201 : Resorcinol Diglycidyl Ether, Nagase ChemteX Corporation
又,表1及表2記載之各矽烷偶聯劑詳細如下。 <矽烷偶聯劑> ・X-41-1810:含有硫醇基之矽烷化合物、信越化學工業(股) ・X-41-1053:含有環氧基之矽烷化合物、信越化學工業(股) ・X-41-1056:含有環氧基之矽烷化合物、信越化學工業(股) ・KBM403:3-環氧丙氧基丙基三乙氧基矽烷、含有環氧基之矽烷化合物、信越化學工業(股) ・KBM9659:參-(三甲氧基矽基丙基)異氰尿酸酯、信越化學工業(股) 所有矽烷偶聯劑的固體成分均為100質量%。In addition, the details of each silane coupling agent described in Table 1 and Table 2 are as follows. <Silane coupling agent> ・X-41-1810: Silane compound containing thiol group, Shin-Etsu Chemical Co., Ltd. ・X-41-1053: Silane compound containing epoxy group, Shin-Etsu Chemical Co., Ltd. ・X -41-1056: Silane compounds containing epoxy groups, Shin-Etsu Chemical Co., Ltd. KBM403: 3-glycidoxypropyltriethoxysilane, silane compounds containing epoxy groups, Shin-Etsu Chemical Co., Ltd. ) ・KBM9659: Ginseng-(trimethoxysilylpropyl)isocyanurate, Shin-Etsu Chemical Co., Ltd. All silane coupling agents have a solid content of 100% by mass.
[表3]
如表3所示,由實施例1~實施例20之黏著劑組成物形成之黏著劑層的重工性及耐久性之兩者均優異。 又,由實施例1~實施例20之黏著劑組成物形成之黏著劑層中,白點的發生受到了抑制。As shown in Table 3, the adhesive layers formed from the adhesive compositions of Examples 1 to 20 were excellent in both reworkability and durability. In addition, in the adhesive layer formed from the adhesive composition of Examples 1 to 20, the occurrence of white spots was suppressed.
由實施例3與實施例4的對比可知:藉由黏著劑組成物包含含有來自具有羥基之單體之構成單元的(甲基)丙烯酸系共聚物,所形成之黏著劑層曝露於高溫高濕環境下時的耐久性得到改善。 由實施例3與實施例13的對比可知:藉由黏著劑組成物更含有重量平均分子量為0.5萬~20萬之範圍,且不具有羧基、羥基、及胺基中之任一官能基的(甲基)丙烯酸系聚合物,所形成之黏著劑層的耐久性得到改善。From the comparison between Example 3 and Example 4, it can be seen that: the adhesive composition contains a (meth)acrylic copolymer containing constituent units derived from a monomer having a hydroxyl group, and the formed adhesive layer is exposed to high temperature and high humidity Durability in ambient conditions has been improved. From the comparison of Example 3 and Example 13, it can be seen that the adhesive composition further contains a weight average molecular weight of 0.5-200,000 in the range of 0.5 million to 200,000, and does not have any functional group in the carboxyl group, hydroxyl group, and amine group ( meth)acrylic polymer, the durability of the formed adhesive layer is improved.
由實施例3與實施例15~實施例17的對比可知:藉由黏著劑組成物除含有係交聯劑之異氰酸酯化合物外,更含有同為交聯劑的環氧化合物,所形成之黏著劑層的耐久性得到改善。From the comparison of Example 3 and Examples 15 to 17, it can be seen that: in addition to the isocyanate compound which is a cross-linking agent, the adhesive composition also contains an epoxy compound which is also a cross-linking agent. Layer durability is improved.
另一方面,由異氰酸酯化合物中之異氰酸酯基的量相對於(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比為0.11的比較例11之黏著劑組成物形成的黏著劑層,相較於由上述莫耳當量比為0.15~2.5之範圍的實施例(例如,實施例3)之黏著劑組成物形成的黏著劑層,重工性及耐久性皆顯著較差。又,顯著觀察到白點。 又,由異氰酸酯化合物中之異氰酸酯基的量相對於(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比為4.32的比較例2及為2.66的比較例9之黏著劑組成物形成的黏著劑層,相較於由上述莫耳當量比為0.15~2.5之範圍的實施例(例如,實施例3及實施例11)之黏著劑組成物形成的黏著劑層,耐久性顯著較差。又,顯著觀察到白點。On the other hand, the adhesive composition of Comparative Example 11 in which the molar equivalent ratio of the amount of isocyanate groups in the isocyanate compound to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the (meth)acrylic copolymer is 0.11 Compared with the adhesive layer formed by the adhesive composition of the above-mentioned embodiment (for example, Example 3) in which the molar equivalent ratio is in the range of 0.15 to 2.5, the adhesive layer formed by the compound has remarkable reworkability and durability. poor. Also, white spots were remarkably observed. Also, Comparative Example 2 in which the molar equivalent ratio of the amount of isocyanate groups in the isocyanate compound to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the (meth)acrylic copolymer was 4.32 and Comparative Example 2.66 Compared with the adhesive layer formed by the adhesive composition of 9, the adhesive layer formed by the above-mentioned adhesive composition in the range of the molar equivalent ratio of 0.15 to 2.5 (for example, Example 3 and Example 11) layer, with significantly poorer durability. Also, white spots were remarkably observed.
由含有環氧化合物代替異氰酸酯化合物作為交聯劑的比較例3之黏著劑組成物形成的黏著劑層,相較於由含有異氰酸酯化合物的實施例(例如,實施例3)之黏著劑組成物形成的黏著劑層,重工性及耐久性皆顯著較差。又,顯著觀察到白點。 由來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率相對於全部構成單元為0.1質量%的比較例4之黏著劑組成物形成的黏著劑層,相較於由上述構成單元之含有率為0.2質量%~0.8質量%之範圍的實施例(例如,實施例3)之黏著劑組成物形成的黏著劑層,耐久性顯著較差。顯著觀察到白點。Compared with the adhesive layer formed by the adhesive composition of Comparative Example 3 containing epoxy compounds instead of isocyanate compounds as crosslinking agents, the adhesive layer formed by the adhesive composition of Examples (for example, Example 3) containing isocyanate compounds Adhesive layer, reworkability and durability are significantly poor. Also, white spots were remarkably observed. Adhesive composition of Comparative Example 4 in which the content of structural units derived from monomers having at least one functional group selected from the group consisting of carboxyl groups, hydroxyl groups, and amino groups is 0.1% by mass relative to all structural units The formed adhesive layer was significantly more durable than the adhesive layer formed of the adhesive composition of the example (for example, Example 3) whose content rate of the above-mentioned structural unit was in the range of 0.2% by mass to 0.8% by mass. poor. White spots were remarkably observed.
由(甲基)丙烯酸系共聚物不含來自具有羧基之單體之構成單元,且(甲基)丙烯酸系共聚物中之來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率相對於全部構成單元為0.1質量%的比較例5之黏著劑組成物形成的黏著劑層,凝膠分率未上升,無法進行評價。 由(甲基)丙烯酸系共聚物中之來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率相對於全部構成單元為0.6質量%,但(甲基)丙烯酸系共聚物不含來自具有羧基之單體之構成單元的比較例10之黏著劑組成物形成的黏著劑層,凝膠分率亦未上升,無法進行評價。The (meth)acrylic copolymer does not contain a constituent unit derived from a monomer having a carboxyl group, and the (meth)acrylic copolymer has at least one unit selected from the group consisting of a carboxyl group, a hydroxyl group, and an amino group. The adhesive layer formed from the adhesive composition of Comparative Example 5 in which the content of the structural unit of monomeric monomers of one functional group was 0.1% by mass relative to all the structural units did not increase the gel fraction, and thus could not be evaluated. The content rate of the constituent unit derived from the monomer having at least one functional group selected from the group consisting of carboxyl group, hydroxyl group, and amino group in the (meth)acrylic copolymer is 0.6 mass with respect to all the constituent units %, but the (meth)acrylic copolymer did not contain a structural unit derived from a monomer having a carboxyl group. The adhesive layer formed by the adhesive composition of Comparative Example 10 did not increase the gel fraction, so it could not be evaluated.
由來自具有選自由羧基、羥基、及胺基構成之群組中之至少1種官能基之單體的構成單元之含有率相對於全部構成單元為1.0質量%的比較例6之黏著劑組成物形成的黏著劑層,相較於由上述構成單元之含有率為0.2質量%~0.8質量%之範圍的實施例(例如,實施例3)之黏著劑組成物形成的黏著劑層,耐久性顯著較差。又,顯著觀察到白點。 由(甲基)丙烯酸系共聚物之重量平均分子量為120萬的比較例7之黏著劑組成物形成的黏著劑層,相較於由(甲基)丙烯酸系共聚物之重量平均分子量為125萬~200萬之範圍的實施例(例如,實施例3)之黏著劑組成物形成的黏著劑層,耐久性顯著較差。 (甲基)丙烯酸系共聚物之重量平均分子量為210萬的比較例8之黏著劑組成物,黏度過高而無法塗覆。 由異氰酸酯化合物中之異氰酸酯基的量相對於(甲基)丙烯酸系共聚物中之羧基、羥基、及胺基之總量的莫耳當量比低的參考例1之黏著劑組成物形成的黏著劑層,相較於由莫耳當量比為0.15~2.5之範圍的實施例(例如,實施例3)之黏著劑組成物形成的黏著劑層,重工性顯著較差。 由凝膠分率為15.6質量%的比較例1之黏著劑組成物形成的黏著劑層,相較於由凝膠分率為40質量%~75質量%之範圍的實施例(例如,實施例3)之黏著劑組成物形成的黏著劑層,重工性及耐久性皆顯著較差。又,顯著觀察到白點。Adhesive composition of Comparative Example 6 in which the content rate of a structural unit derived from a monomer having at least one functional group selected from the group consisting of carboxyl group, hydroxyl group, and amino group is 1.0% by mass relative to all structural units The formed adhesive layer was significantly more durable than the adhesive layer formed of the adhesive composition of the example (for example, Example 3) whose content rate of the above-mentioned structural unit was in the range of 0.2% by mass to 0.8% by mass. poor. Also, white spots were remarkably observed. The adhesive layer formed from the adhesive composition of Comparative Example 7 in which the weight average molecular weight of the (meth)acrylic copolymer was 1.2 million was compared to the adhesive layer formed by the weight average molecular weight of the (meth)acrylic copolymer which was 1.25 million. The durability of the adhesive layer formed by the adhesive composition in the range of ~2 million (for example, Example 3) is significantly poor. The adhesive composition of Comparative Example 8, in which the weight average molecular weight of the (meth)acrylic copolymer was 2.1 million, had too high viscosity and could not be applied. Adhesive composed of the adhesive composition of Reference Example 1 in which the molar equivalent ratio of the amount of isocyanate groups in the isocyanate compound relative to the total amount of carboxyl groups, hydroxyl groups, and amine groups in the (meth)acrylic copolymer is low Compared with the adhesive layer formed from the adhesive composition of the example (for example, Example 3) having a molar equivalent ratio in the range of 0.15 to 2.5, the reworkability of the layer was significantly inferior. Compared with the adhesive layer formed of the adhesive composition of Comparative Example 1 with a gel fraction of 15.6% by mass compared to Examples (for example, Example 1) with a gel fraction of 40% by mass to 75% by mass, 3) The adhesive layer formed by the adhesive composition has significantly poor reworkability and durability. Also, white spots were remarkably observed.
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| CN115895522A (en) * | 2022-11-18 | 2023-04-04 | 江西塔益莱高分子材料有限公司 | Adhesive applied to polaroid interlayer and polaroid with same |
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| JP2014115348A (en) * | 2012-12-06 | 2014-06-26 | Nippon Carbide Ind Co Inc | Adhesive composition for polarizing plates, polarizing plate with adhesive, and display device |
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| JP2014115348A (en) * | 2012-12-06 | 2014-06-26 | Nippon Carbide Ind Co Inc | Adhesive composition for polarizing plates, polarizing plate with adhesive, and display device |
| US20160177145A1 (en) * | 2014-12-19 | 2016-06-23 | Samsung Sdi Co., Ltd. | Adhesive composition for polarizing plate, polarizing plate including the same and optical display including the same |
| TW201704427A (en) * | 2015-07-31 | 2017-02-01 | 三星Sdi股份有限公司 | Adhesive film for polarizing plate, polarizing plate including the same and optical display including the same |
| TW201713741A (en) * | 2015-08-18 | 2017-04-16 | 綜研化學股份有限公司 | Adhesive layer for polarizing plate and adhesive composition |
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