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TWI784843B - Sound insulation sheet, manufacturing method, and use method thereof - Google Patents

Sound insulation sheet, manufacturing method, and use method thereof Download PDF

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TWI784843B
TWI784843B TW110147076A TW110147076A TWI784843B TW I784843 B TWI784843 B TW I784843B TW 110147076 A TW110147076 A TW 110147076A TW 110147076 A TW110147076 A TW 110147076A TW I784843 B TWI784843 B TW I784843B
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sound
layer
rubber
insulating
sound insulation
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TW110147076A
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TW202325951A (en
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吳驊峻
徐正己
徐國倫
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厚生股份有限公司
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Abstract

A sound insulation sheet, a manufacturing method, and a use method thereof are provided. The manufacturing method of the sound insulation sheet includes a semi-finished product providing step, a sound insulation material setting step, and a baking step. In the semi-finished product providing step, a semi-finished product is provided, the semi-finished product includes a fabric layer and a rubber layer disposed on the fabric layer, and the rubber layer includes ethylene vinyl acetate co-polymer. In the sound insulation material setting step, a sound insulation rubber paste is provided, and the sound insulation rubber paste is arranged and rolled on the rubber layer to form a sound insulation layer correspondingly. In the baking step, the sound insulation layer, the rubber layer, and the fabric layer are heated and baked at a baking temperature between 130°C and 170°C, so that the rubber layer is softened and adhered to the sound insulation layer, and then correspondingly form the sound insulation sheet.

Description

隔音材及其製造方法與使用方法Sound insulation material and method of manufacturing and using same

本發明涉及一種隔音材及其製造方法與使用方法,特別是涉及一種輕量化的隔音材及其製造方法與使用方法。The invention relates to a sound-insulating material and its manufacturing method and usage method, in particular to a lightweight sound-insulating material and its manufacturing method and usage method.

為提升國內住宅品質,中華民國內政部營建署制定有「建築技術規則建築設計施工編」,其第46-6條針對分戶樓板衝擊音隔音構造記載有相關規定。其中,「建築技術規則建築設計施工編」第46-6條第1項第7款規定:「經中央主管建築機關認可之表面材(含緩衝材),其樓板表面材衝擊音降低量指標(△Lw)在十七分貝以上,或取得內政部綠建材標章之高性能綠建材(隔音性)」。In order to improve the quality of domestic housing, the Construction Administration of the Ministry of the Interior of the Republic of China has formulated the "Building Technical Regulations for Building Design and Construction", and its Article 46-6 has relevant regulations on the impact sound and sound insulation structure of individual floor slabs. Among them, Article 46-6, Item 1, Subparagraph 7 of the "Building Technical Regulations for Building Design and Construction" stipulates: "For the surface materials (including buffer materials) approved by the central competent construction authority, the impact sound reduction index of the floor surface materials ( △Lw) is above 17 decibels, or a high-performance green building material (sound insulation) that has obtained the green building material label of the Ministry of the Interior."

此外,現有的建築樓板隔音技術,主要是藉由在建築樓板中設置密實的橡膠隔音墊來產生隔音效果,並減低撞擊音波的傳遞。然而,在房子蓋好後,即使發現部分地方隔音效果不良,也無法直接將建築樓板打掉重建以增加隔音效果,否則建築本體的安全性將可能嚴重下降,且建築本體的成本也將不斷攀升。In addition, the existing building floor sound insulation technology mainly produces sound insulation effect by arranging dense rubber sound insulation pads in the building floor, and reduces the transmission of impact sound waves. However, after the house is built, even if the sound insulation effect is found to be poor in some places, the building floor cannot be directly knocked down and rebuilt to increase the sound insulation effect, otherwise the safety of the building body may be severely reduced, and the cost of the building body will continue to rise .

故,如何通過結構設計的改良,來克服上述的缺陷,已成為該項事業所欲解決的重要課題之一。Therefore, how to overcome the above-mentioned defects by improving the structural design has become one of the important issues to be solved by this project.

本發明實施例針對現有技術的不足提供一種隔音材及其製造方法與使用方法,其能有效地改善現有的建築樓板隔音技術所可能產生的缺陷。Embodiments of the present invention provide a sound-insulating material and its manufacturing method and application method, which can effectively improve the possible defects of the existing building floor sound-insulating technology.

本發明實施例公開一種隔音材的製造方法,其依序包括:半成品提供步驟:提供一半成品;其中,所述半成品包含一布料層及一膠料層,並且所述膠料層具有位於相反側的一第一表面及一第二表面,而所述布料層設置於所述第二表面;其中,所述膠料層包含乙烯醋酸乙烯酯共聚物;隔音材料設置步驟:提供一隔音橡膠糊,並將所述隔音橡膠糊設置且滾壓於所述第一表面,使所述隔音橡膠糊平均分布於所述第一表面並對應形成一隔音層;其中,所述隔音層的厚度不小於8毫米;以及烘烤步驟:將所述隔音層、所述膠料層以及所述布料層以一烘乾溫度進行加熱烘烤,以使所述膠料層軟化並黏合於所述隔音層,而後對應形成一隔音材;其中,所述加熱溫度介於130°C~170°C之間,並且所述烘烤步驟的進行時間介於8分鐘~12分鐘之間。The embodiment of the present invention discloses a method for manufacturing a sound-insulating material, which sequentially includes: a semi-finished product providing step: providing a semi-finished product; wherein, the semi-finished product includes a cloth layer and a rubber layer, and the rubber layer has a layer on the opposite side a first surface and a second surface, and the cloth layer is arranged on the second surface; wherein, the rubber material layer comprises ethylene vinyl acetate copolymer; sound-insulating material setting step: providing a sound-insulating rubber paste, And the sound-insulating rubber paste is arranged and rolled on the first surface, so that the sound-insulating rubber paste is evenly distributed on the first surface and forms a corresponding sound-insulating layer; wherein, the thickness of the sound-insulating layer is not less than 8 mm; and a baking step: heating and baking the sound insulation layer, the rubber material layer and the cloth layer at a drying temperature, so that the rubber material layer is softened and bonded to the sound insulation layer, and then Correspondingly form a sound insulation material; wherein, the heating temperature is between 130°C-170°C, and the time for the baking step is between 8 minutes and 12 minutes.

本發明實施例公開一種隔音材使用方法,其依序包括:半成品提供步驟:提供一半成品;其中,所述半成品包含一布料層及一膠料層,並且所述膠料層具有位於相反側的一第一表面及一第二表面,而所述布料層設置於所述第二表面;其中,所述膠料層包含乙烯醋酸乙烯酯共聚物;隔音材料設置步驟:提供一隔音橡膠糊,並將所述隔音橡膠糊設置且滾壓於所述第一表面,使所述隔音橡膠糊平均分布於所述第一表面並對應形成一隔音層;其中,所述隔音層的厚度不小於8毫米;烘烤步驟:將所述隔音層、所述膠料層以及所述布料層以一烘乾溫度進行加熱烘烤,以使所述膠料層軟化並黏合於所述隔音層,而後對應形成一隔音材;其中,所述加熱溫度介於130°C~170°C之間,並且所述烘烤步驟的進行時間介於8分鐘~12分鐘之間;以及安裝步驟:將所述隔音材切割並安裝於多個天花板上,並將所述隔音材設置於位置相鄰的任兩個所述天花板的框架之間。The embodiment of the present invention discloses a method for using a sound-insulating material, which sequentially includes: a semi-finished product providing step: providing a semi-finished product; wherein, the semi-finished product includes a cloth layer and a rubber layer, and the rubber layer has an opposite side A first surface and a second surface, and the cloth layer is arranged on the second surface; wherein, the rubber material layer comprises ethylene vinyl acetate copolymer; sound-insulating material setting step: provide a sound-insulating rubber paste, and The sound-insulating rubber paste is arranged and rolled on the first surface, so that the sound-insulating rubber paste is evenly distributed on the first surface and a corresponding sound-insulating layer is formed; wherein, the thickness of the sound-insulating layer is not less than 8 mm Baking step: heating and baking the sound insulation layer, the rubber material layer and the cloth layer at a drying temperature, so that the rubber material layer is softened and adhered to the sound insulation layer, and then correspondingly formed A sound insulation material; wherein, the heating temperature is between 130°C and 170°C, and the time for the baking step is between 8 minutes and 12 minutes; and the installation step: the sound insulation material It is cut and installed on multiple ceilings, and the sound insulation material is arranged between any two frames of the adjacent ceilings.

本發明實施例公開一種隔音材,用來安裝於一天花板上,並且所述隔音材包括:一布料層,所述布料層的組成材料為聚酯纖維;一膠料層,具有位於相反側的一第一表面及一第二表面,並且所述布料層設置於所述第二表面上,而所述膠料層包含乙烯醋酸乙烯酯共聚物及滑劑;以及一隔音層,設置於所述第一表面上,並且所述隔音層包含橡膠顆粒、氯丁橡膠糊以及架橋劑,而所述隔音層的厚度不小於8毫米;其中,所述橡膠顆粒的粒徑大小介於3毫米~7毫米之間,並且所述氯丁橡膠糊的黏度介於300CPS~800CPS之間。The embodiment of the present invention discloses a sound-insulating material, which is used to be installed on a ceiling, and the sound-insulating material includes: a fabric layer, the material of which is polyester fiber; A first surface and a second surface, and the cloth layer is arranged on the second surface, and the rubber layer includes ethylene vinyl acetate copolymer and slip agent; and a sound insulation layer is arranged on the On the first surface, and the sound insulation layer contains rubber particles, neoprene rubber paste and bridging agent, and the thickness of the sound insulation layer is not less than 8 mm; wherein, the particle size of the rubber particles is between 3 mm to 7 mm mm, and the viscosity of the neoprene paste is between 300CPS and 800CPS.

本發明的其中一有益效果在於,本發明所提供的所述隔音材及其製造方法與使用方法,其能通過“所述膠料層包含所述乙烯醋酸乙烯酯共聚物”以及“所述隔音層的厚度不小於8毫米”的技術方案,提供輕量化、可隨時設置且符合法規規定的所述隔音材。One of the beneficial effects of the present invention is that the sound-insulating material provided by the present invention and its manufacturing method and use method can pass "the rubber layer contains the ethylene vinyl acetate copolymer" and "the sound-insulating The thickness of the layer is not less than 8 mm” to provide the above-mentioned sound insulation materials that are lightweight, ready to be installed and comply with regulations.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。In order to further understand the features and technical content of the present invention, please refer to the following detailed description and drawings related to the present invention. However, the provided drawings are only for reference and description, and are not intended to limit the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關“隔音材及其製造方法與使用方法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。此外,以下如有指出請參閱特定圖式或是如特定圖式所示,其僅是用以強調於後續說明中,所述及的相關內容大部份出現於該特定圖式中,但不限制該後續說明中僅可參考所述特定圖式。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following is a description of the implementation of the "sound insulation material and its manufacturing method and use method" disclosed by the present invention through specific specific examples. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various modifications and changes can be made to the details in this specification based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are only for simple illustration, and are not drawn according to the actual size, which is stated in advance. In addition, if it is pointed out below that please refer to the specific drawing or as shown in the specific drawing, it is only used to emphasize the follow-up description. Most of the relevant content mentioned appears in the specific drawing, but not In this ensuing description, reference may be made to only the specific drawings described. The following embodiments will further describe the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the protection scope of the present invention.

應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that although terms such as "first", "second", and "third" may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are mainly used to distinguish one element from another element, or one signal from another signal. In addition, the term "or" used herein may include any one or a combination of more of the associated listed items depending on the actual situation.

[第一實施例][first embodiment]

請參閱圖1至圖3所示,其為本發明的第一實施例,需先說明的是,本實施例所對應到的附圖及其所提及的相關數量與外形,僅用來具體地說明本發明的實施方式,以便於了解本發明的內容,而非用來侷限本發明的保護範圍。此外,為方便說明與理解,本實施例於說明時亦會先行引用本發明的第三實施例的圖5配合圖1至圖3進行說明,為避免誤會,特此說明。Please refer to Figures 1 to 3, which are the first embodiment of the present invention. It should be noted that the drawings corresponding to this embodiment and the relevant quantities and shapes mentioned are only used for specific purposes. The embodiments of the present invention are described in detail to facilitate the understanding of the content of the present invention, but not to limit the protection scope of the present invention. In addition, for the convenience of description and understanding, this embodiment will first refer to FIG. 5 of the third embodiment of the present invention in conjunction with FIGS. 1 to 3 for description. To avoid misunderstanding, the description is hereby given.

如圖1及圖3所示,本發明第一實施例公開一種隔音材的製造方法S100,其依序包括:一半成品提供步驟S101、一隔音材料設置步驟S103以及一烘烤步驟S105。以下為方便說明與理解,將依序說明所述半成品提供步驟S101、所述隔音材料設置步驟S103以及所述烘烤步驟S105。As shown in FIG. 1 and FIG. 3 , the first embodiment of the present invention discloses a sound-insulating material manufacturing method S100, which sequentially includes: a semi-finished product providing step S101, a sound-insulating material setting step S103, and a baking step S105. For the convenience of description and understanding, the semi-finished product providing step S101 , the sound insulation material setting step S103 and the baking step S105 will be described in sequence.

如圖1所示並參酌圖5,於所述半成品提供步驟S101中,一半成品(圖未繪)被提供,並且所述半成品包含一布料層1及一膠料層2,並且所述膠料層2具有位於相反側的一第一表面21及一第二表面22,而所述布料層1設置於所述第二表面22。其中,於本實施例中,所述布料層1的組成材料較佳為聚酯纖維,但本發明不限於此。舉例來說,於本發明的其他實施例中,所述布料層1也可以是由其他不織布與其他防水布料所構成之群組及其組合製成。As shown in Figure 1 and with reference to Figure 5, in the semi-finished product providing step S101, a semi-finished product (not drawn in the figure) is provided, and the semi-finished product includes a cloth layer 1 and a rubber layer 2, and the rubber material The layer 2 has a first surface 21 and a second surface 22 on opposite sides, and the cloth layer 1 is disposed on the second surface 22 . Wherein, in this embodiment, the material of the fabric layer 1 is preferably polyester fiber, but the present invention is not limited thereto. For example, in other embodiments of the present invention, the fabric layer 1 may also be made of other non-woven fabrics and other waterproof fabrics and combinations thereof.

此外,於本實施例中,所述布料層1可以為批次生產或連續生產。當所述布料層1為批次生產時,每批次產品約為1公尺×1公尺,而當所述布料層1為連續生產時,則能夠依消費者的使用方式及習慣而更改長度。藉此,使用者能夠使用多片不同大小的所述布料層1以進行後續的製程。In addition, in this embodiment, the fabric layer 1 can be produced in batches or continuously. When the fabric layer 1 is produced in batches, each batch of products is about 1 meter x 1 meter, and when the fabric layer 1 is produced continuously, it can be changed according to the usage and habits of consumers length. In this way, the user can use a plurality of fabric layers 1 of different sizes for subsequent manufacturing processes.

進一步地說,如圖2所示,所述半成品提供步驟S101依序包含一混煉子步驟S1011、一保溫子步驟S1012及一壓延貼合子步驟S1013。以下為方便說明與理解,將依序說明上述各項子步驟。於所述混煉子步驟S1011中,100重量份的乙烯醋酸乙烯酯共聚物(Ethylene Vinyl Acetate,EVA)、1.5重量份的滑劑被加入一高速攪拌機(圖未繪)中混合並攪拌4分鐘~6分鐘後,再經由一壓延機(圖未繪)進行混煉膠化3分鐘~6分鐘,以對應形成一膠料。Further, as shown in FIG. 2 , the semi-finished product providing step S101 sequentially includes a kneading sub-step S1011 , a heat preservation sub-step S1012 and a calendering sub-step S1013 . In the following, for the convenience of description and understanding, the above sub-steps will be described sequentially. In the mixing sub-step S1011, 100 parts by weight of ethylene vinyl acetate copolymer (Ethylene Vinyl Acetate, EVA) and 1.5 parts by weight of lubricant were added to a high-speed mixer (not shown) and mixed for 4 minutes ~6 minutes later, the mixture is mixed and gelled by a calender (not shown in the figure) for 3 minutes to 6 minutes, so as to form a rubber compound accordingly.

需要說明的是,所述混煉子步驟S1011是在一攪拌轉速及一攪拌溫度下進行,並且所述攪拌轉速是介於1700RPM~2300RPM之間,而所述攪拌溫度是介於80°C~120°C之間。也就是說,當所述高速攪拌機運作時,其運作時的轉速即為所述攪拌轉速及所述攪拌溫度。藉此,所述膠料所含的各項成分將能被均勻混合。It should be noted that the kneading sub-step S1011 is carried out at a stirring speed and a stirring temperature, and the stirring speed is between 1700RPM and 2300RPM, and the stirring temperature is between 80°C and 2300RPM. Between 120°C. That is to say, when the high-speed mixer is in operation, its operating speed is the stirring speed and the stirring temperature. In this way, the various components contained in the rubber compound will be uniformly mixed.

當所述混煉子步驟S1011結束後,所述膠料將被送入粗、細輪中以進行所述保溫子步驟S1012。其中,於所述保溫子步驟S1012中,所述膠料被以一保溫溫度進行加熱並維持2分鐘~4分鐘,並且所述保溫溫度介於120°C~160°C之間。藉此,所述膠料的溫度也將達到120°C~160°C之間,使得所述膠料相對柔軟且具一定延展性,以於後續製程中更加利於加工。After the kneading sub-step S1011 is completed, the rubber material will be sent into the coarse and fine wheels for the heat preservation sub-step S1012. Wherein, in the heat preservation sub-step S1012, the rubber material is heated at a heat preservation temperature for 2 minutes to 4 minutes, and the heat preservation temperature is between 120°C and 160°C. In this way, the temperature of the rubber material will also reach 120°C-160°C, so that the rubber material is relatively soft and has a certain degree of ductility, which is more convenient for processing in the subsequent manufacturing process.

當所述保溫子步驟S1012結束後,所述膠料將經由一輸送帶(圖未繪)送入一膠布機(圖未繪)中以進行所述壓延貼合子步驟S1013,並且於所述壓延貼合子步驟S1013中,所述膠料將先被壓延,並經厚度及寬度的控制後以對應形成所述膠料層2,而後所述膠料層2將被貼合於所述布料層1以對應形成所述半成品。其中,於本實施例中,所述膠料層2的厚度較佳不大於1毫米,以盡可能減少所述半成品的整體重量,並達成輕量化的技術效果,但本發明不限於此。舉例來說,於本發明的其他實施例中,所述膠料層2的厚度可依實際需求進行調整。After the heat preservation sub-step S1012 is completed, the rubber material will be sent to a tape machine (not drawn) via a conveyor belt (not drawn) to carry out the calendering sub-step S1013, and in the In the calendering and bonding sub-step S1013, the rubber material will be calendered first, and the thickness and width will be controlled to form the rubber material layer 2 accordingly, and then the rubber material layer 2 will be bonded to the cloth Layer 1 forms the semi-finished product accordingly. Wherein, in this embodiment, the thickness of the rubber material layer 2 is preferably not greater than 1 mm, so as to reduce the overall weight of the semi-finished product as much as possible and achieve the technical effect of light weight, but the present invention is not limited thereto. For example, in other embodiments of the present invention, the thickness of the rubber layer 2 can be adjusted according to actual needs.

所述半成品提供步驟S101介紹至此,以下將開始介紹所述隔音材料設置步驟S103。如圖1及圖3所示,並參酌圖5,於所述半成品提供步驟S101中,一隔音橡膠糊(圖未繪)被提供,並且所述隔音橡膠糊被設置且滾壓於所述第一表面21,使所述隔音橡膠糊平均分布於所述第一表面21並對應形成一隔音層3。其中,所述隔音層3的厚度不小於8毫米,但本發明不限於此。舉例來說,於本發明的其他實施例中,所述隔音層3的厚度也可以依需求而被調整成6毫米~8毫米,只要所述隔音層3、所述膠料層2以及所述布料層1的整體厚度可以不小於8毫米,以符合現行法規規定即可。The semi-finished product providing step S101 has been introduced so far, and the sound-insulating material setting step S103 will be introduced below. As shown in Figure 1 and Figure 3, and with reference to Figure 5, in the semi-finished product providing step S101, a sound-insulating rubber paste (not shown in the figure) is provided, and the sound-insulating rubber paste is set and rolled on the first A surface 21 , the sound-insulating rubber paste is evenly distributed on the first surface 21 to form a sound-insulating layer 3 correspondingly. Wherein, the thickness of the sound insulation layer 3 is not less than 8 mm, but the present invention is not limited thereto. For example, in other embodiments of the present invention, the thickness of the sound-insulating layer 3 can also be adjusted to 6 mm to 8 mm as required, as long as the sound-insulating layer 3, the rubber layer 2 and the The overall thickness of the fabric layer 1 may not be less than 8 mm, as long as it complies with current regulations.

進一步地說,所述隔音材料設置步驟S103依序包含一混合子步驟S1031及一滾壓子步驟S1032。如圖3所示,於所述混合子步驟S1031中,100重量份的橡膠顆粒、50重量份的氯丁橡膠糊以及5重量份的架橋劑被送入一行星式攪拌機(圖未繪)以進行攪拌並混合,並在介於90RPM~110RPM之間的攪拌速度下,攪拌20分鐘~30分鐘以對應形成所述隔音橡膠糊。其中,所述橡膠顆粒取自於廢棄的橡膠輪胎,所述橡膠顆粒的粒徑大小介於3毫米~7毫米之間,並且所述橡膠顆粒的粒徑大小較佳介於3毫米~5毫米之間,而所述氯丁橡膠糊的黏度介於300CPS~800CPS之間。Further, the step S103 of disposing the sound-insulating material sequentially includes a mixing sub-step S1031 and a rolling sub-step S1032. As shown in Figure 3, in the mixing sub-step S1031, 100 parts by weight of rubber particles, 50 parts by weight of neoprene paste and 5 parts by weight of bridging agent are sent into a planetary mixer (not drawn) to Stir and mix, and stir for 20 minutes to 30 minutes at a stirring speed between 90 RPM and 110 RPM to form the sound-proof rubber paste accordingly. Wherein, the rubber particles are taken from discarded rubber tires, the particle size of the rubber particles is between 3 mm and 7 mm, and the particle size of the rubber particles is preferably between 3 mm and 5 mm. Between, and the viscosity of the neoprene paste is between 300CPS~800CPS.

藉此,所述隔音材的製造方法S100能通過“所述氯丁橡膠糊的黏度介於300CPS~800CPS之間"以及“100重量份的所述橡膠顆粒、50重量份的所述氯丁橡膠糊以及5重量份的所述架橋劑在介於90RPM~110RPM之間的攪拌速度下,對應形成所述隔音橡膠糊"的技術手段,使所述隔音橡膠糊易於攪拌。In this way, the method S100 for producing a sound-insulating material can pass "the viscosity of the neoprene paste is between 300CPS and 800CPS" and "100 parts by weight of the rubber particles, 50 parts by weight of the neoprene rubber The paste and 5 parts by weight of the bridge-linking agent correspond to the technical means of forming the "sound-insulating rubber paste" at a stirring speed between 90 RPM and 110 RPM, so that the sound-insulating rubber paste is easy to stir.

當所述混合子步驟S1031結束後,所述隔音橡膠糊將被送入一裱糊機(圖未繪)中以進行所述滾壓子步驟S1032。於所述滾壓子步驟S1032中,所述裱糊機將所述隔音橡膠糊塗佈於所述第一表面21,並以一滾輪(圖未繪)滾壓所述隔音橡膠糊於所述第一表面21,以對應增加所述隔音橡膠糊與所述第一表面21之間的接觸面積,並對應形成所述隔音層3。其中,所述隔音橡膠糊的上料量介於4800g/

Figure 02_image001
~5200g/
Figure 02_image001
之間。 After the mixing sub-step S1031 is completed, the sound-insulating rubber paste will be sent to a pasting machine (not shown in the figure) for the rolling sub-step S1032. In the rolling sub-step S1032, the laminating machine applies the sound-insulating rubber paste on the first surface 21, and rolls the sound-insulating rubber paste on the first surface 21 with a roller (not shown). surface 21 to correspondingly increase the contact area between the sound-insulating rubber paste and the first surface 21 and form the sound-insulating layer 3 accordingly. Wherein, the feeding amount of the sound-insulating rubber paste is between 4800g/
Figure 02_image001
~5200g/
Figure 02_image001
between.

更詳細地說,於所述滾壓子步驟S1032中,所述滾輪的功能進似桿麵棍,其能用來桿動所述隔音橡膠糊,並將其延展且貼合於所述第一表面21。需要注意的是,於所述滾壓子步驟S1032中,所述滾輪僅需桿動所述隔音橡膠糊,不需持續地對所述隔音橡膠糊施加壓力或加熱。藉此,所述隔音橡膠糊才能對應形成密度低但仍有足夠隔音效果的所述隔音層3,並進一步達成輕量化的技術效果。換句話說,若是在設置隔音層3的過程中,需要持續地施加壓力或加溫,則此類製程或通過此類製程所獲得的產品非本發明的標的。More specifically, in the rolling sub-step S1032, the function of the roller is similar to that of a club face stick, which can be used to move the sound-insulating rubber paste, stretch it and attach it to the first Surface 21. It should be noted that, in the rolling sub-step S1032, the roller only needs to move the sound-insulating rubber paste, and does not need to continuously apply pressure or heat to the sound-insulating rubber paste. In this way, the sound-insulating rubber paste can form the sound-insulating layer 3 with a low density but still has sufficient sound-insulating effect, and further achieve the technical effect of reducing weight. In other words, if it is necessary to continuously apply pressure or heat during the process of setting the sound-insulating layer 3 , such processes or products obtained through such processes are not the object of the present invention.

承上所述,所述隔音材的製造方法S100能通過“於所述滾壓子步驟S1032中,所述裱糊機將所述隔音橡膠糊塗佈於所述第一表面21,而後以所述滾輪滾壓所述隔音橡膠糊於所述第一表面21"以及“所述隔音橡膠糊的上料量介於4800g/

Figure 02_image001
~5200g/
Figure 02_image001
之間"的技術手段,使所述隔音橡膠糊對應形成密度低但仍有足夠隔音效果的所述隔音層3。 Based on the above, the manufacturing method S100 of the sound-insulating material can be carried out by "in the rolling sub-step S1032, the pasting machine applies the sound-insulating rubber paste on the first surface 21, and then uses the roller to Rolling the sound-insulating rubber paste on the first surface 21" and "the amount of the sound-insulating rubber paste is between 4800g/
Figure 02_image001
~5200g/
Figure 02_image001
"Between" technical means, so that the sound-insulating rubber paste corresponds to form the sound-insulating layer 3 with a low density but still has sufficient sound-insulating effect.

所述隔音材料設置步驟S103介紹至此,以下將開始介紹所述烘烤步驟S105。如圖1所示,於所述烘烤步驟S105中,所述隔音層3、所述膠料層2以及所述布料層1被以一烘乾溫度進行加熱烘烤,以使所述膠料層2軟化並黏合於所述隔音層3,而後對應形成一隔音材100。其中,所述加熱溫度介於130°C~170°C之間,並且所述烘烤步驟S105的進行時間介於8分鐘~12分鐘之間。The sound-insulating material setting step S103 has been introduced so far, and the baking step S105 will be introduced below. As shown in Figure 1, in the baking step S105, the sound insulation layer 3, the rubber material layer 2 and the cloth layer 1 are heated and baked at a drying temperature, so that the rubber material The layer 2 is softened and bonded to the sound-insulating layer 3 , and then forms a sound-insulating material 100 correspondingly. Wherein, the heating temperature is between 130°C-170°C, and the time for the baking step S105 is between 8 minutes and 12 minutes.

需要補充說明的是,於現有的技術中,經常有使用聚氨酯、聚氯乙烯或聚乙烯醇缩丁醛作為隔音主材料的隔音板或隔音墊,但本發明所載的所述膠料層2不包含(不使用)聚氨酯、聚氯乙烯以及聚乙烯醇缩丁醛。其原因在於,本發明若使用聚氨酯、聚氯乙烯或聚乙烯醇缩丁醛來取代所述膠料層2包含的所述乙烯醋酸乙烯酯共聚物,則本發明需要配合聚氨酯、聚氯乙烯或聚乙烯醇缩丁醛的材料特性,同時對所述隔音層3、所述膠料層2以及所述布料層1進行加壓及加熱,包含(使用)聚氨酯、聚氯乙烯或聚乙烯醇缩丁醛的所述膠料層2才能用來黏合所述隔音層3及所述布料層1,否則包含聚氨酯、聚氯乙烯或聚乙烯醇缩丁醛的所述膠料層2將容易與所述隔音層3以及所述布料層1相互分離。It should be added that in the prior art, there are often sound-insulating boards or sound-insulating pads that use polyurethane, polyvinyl chloride or polyvinyl butyral as the main sound-insulating material, but the rubber layer 2 contained in the present invention Contains (does not use) polyurethane, polyvinyl chloride, and polyvinyl butyral. The reason is that if the present invention uses polyurethane, polyvinyl chloride or polyvinyl butyral to replace the ethylene vinyl acetate copolymer contained in the rubber layer 2, then the present invention needs to coordinate polyurethane, polyvinyl chloride or polyvinyl butyral Material properties of polyvinyl butyral, pressurize and heat the sound insulation layer 3, the rubber layer 2 and the cloth layer 1 at the same time, including (using) polyurethane, polyvinyl chloride or polyvinyl acetal Only the sizing layer 2 of butyraldehyde can be used to bond the sound insulation layer 3 and the fabric layer 1, otherwise the sizing layer 2 comprising polyurethane, polyvinyl chloride or polyvinyl butyral will easily bond with the The sound insulation layer 3 and the cloth layer 1 are separated from each other.

此外,因為需要不斷地對所述隔音層3、所述膠料層2以及所述布料層1進行加壓及加熱,將使得上述隔音層3的密度提高。然而,這也將使得上述隔音層3的厚度因為持續地加壓而降低,導致所述隔音材100的整體厚度不符合法規需求。但如若為使所述隔音材100的整體厚度符合法規需求,則需要增加更多的所述隔音橡膠糊,可增加所述隔音橡膠糊的手段將進而使上述隔音層3的重量增加。故,若使用包含聚氨酯、聚氯乙烯或聚乙烯醇缩丁醛的所述膠料層2,將無法提供輕量化的所述隔音材100,並且也提升了所述隔音材100的製造成本。In addition, since the sound-insulating layer 3 , the rubber material layer 2 and the cloth layer 1 need to be continuously pressurized and heated, the density of the above-mentioned sound-insulating layer 3 will increase. However, this will also reduce the thickness of the above-mentioned sound-insulating layer 3 due to continuous pressure, resulting in the overall thickness of the sound-insulating material 100 not complying with regulatory requirements. However, if the overall thickness of the sound-insulating material 100 meets the requirements of regulations, it is necessary to add more sound-insulating rubber paste, and the means of increasing the sound-insulating rubber paste will further increase the weight of the above-mentioned sound-insulating layer 3 . Therefore, if the rubber layer 2 comprising polyurethane, polyvinyl chloride or polyvinyl butyral is used, it will not be possible to provide a lightweight sound-insulating material 100 , and the manufacturing cost of the sound-insulating material 100 will also be increased.

[第二實施例][Second embodiment]

參閱圖4所示,其為本發明的第二實施例,需先說明的是,本實施例類似於上述第一實施例,所以兩個實施例的相同處則不再加以贅述(如:所述布料層1);再者,本實施例對應附圖所提及的相關數量與外型,僅用來具體地說明本發明的實施方式,以便於了解本發明的內容,而非用來侷限本發明的保護範圍。Referring to Fig. 4, it is the second embodiment of the present invention. What needs to be explained first is that this embodiment is similar to the above-mentioned first embodiment, so the similarities between the two embodiments will not be repeated (such as: The fabric layer 1 above); moreover, this embodiment corresponds to the relevant quantities and shapes mentioned in the accompanying drawings, which are only used to specifically illustrate the implementation of the present invention, so as to facilitate the understanding of the content of the present invention, and are not used to limit protection scope of the present invention.

如圖4所示,本發明第二實施例公開一種隔音材使用方法S100’,並且本實施例相較於本發明第一實施例,其差別主要在於:本實施例額外包含有一安裝步驟S107,其是於所述烘烤步驟S105後實施。於所述安裝步驟S107中,所述隔音材100將被切割並安裝於多個天花板(圖未繪)上,並將所述隔音材100設置於位置相鄰的任兩個所述天花板的框架之間。As shown in FIG. 4 , the second embodiment of the present invention discloses a method S100 ′ for using sound insulation materials, and the difference between this embodiment and the first embodiment of the present invention is that this embodiment additionally includes an installation step S107 , It is implemented after the baking step S105. In the installation step S107, the sound insulation material 100 will be cut and installed on multiple ceilings (not shown), and the sound insulation material 100 will be placed on the frame of any two adjacent ceilings between.

藉此,通過使用所述隔音材使用方法S100’,在房子蓋好後,即使發現部分地方隔音效果不良,也可以直接於多個所述天花板上設置多個所述隔音材100以增加隔音效果。Thereby, by using the method S100' of using the sound insulation material, after the house is built, even if the sound insulation effect in some places is found to be poor, you can directly install a plurality of the sound insulation materials 100 on the plurality of ceilings to increase the sound insulation effect .

[第三實施例][Third embodiment]

參閱圖5所示,其為本發明的第三實施例,需先說明的是,本實施例類似於上述第一實施例,所以兩個實施例的相同處則不再加以贅述(如:所述布料層1);再者,本實施例對應附圖所提及的相關數量與外型,僅用來具體地說明本發明的實施方式,以便於了解本發明的內容,而非用來侷限本發明的保護範圍。Referring to Fig. 5, it is the third embodiment of the present invention. What needs to be explained first is that this embodiment is similar to the above-mentioned first embodiment, so the similarities between the two embodiments will not be repeated (such as: The fabric layer 1 above); moreover, this embodiment corresponds to the relevant quantities and shapes mentioned in the accompanying drawings, which are only used to specifically illustrate the implementation of the present invention, so as to facilitate the understanding of the content of the present invention, and are not used to limit protection scope of the present invention.

如圖5所示,本發明第三實施例公開一種隔音材100,用來安裝於一天花板(圖未繪)上,並且所述隔音材100包括:一布料層1、一膠料層2以及一隔音層3。其中,所述膠料層2具有位於相反側的一第一表面21及一第二表面22,並且所述布料層1設置於所述第二表面22上,而所述隔音層3設置於所述第一表面21上。As shown in Figure 5, the third embodiment of the present invention discloses a sound insulation material 100, which is used to be installed on a ceiling (not drawn in the figure), and the sound insulation material 100 includes: a cloth layer 1, a rubber material layer 2 and A sound insulation layer3. Wherein, the rubber material layer 2 has a first surface 21 and a second surface 22 on opposite sides, and the cloth layer 1 is arranged on the second surface 22, and the sound insulation layer 3 is arranged on the second surface 22. on the first surface 21.

進一步地說,所述布料層1的組成材料為聚酯纖維,並且所述膠料層2包含乙烯醋酸乙烯酯共聚物及滑劑,而所述隔音層3包含橡膠顆粒、氯丁橡膠糊以及架橋劑。其中,所述隔音層3的厚度不小於8毫米,並且所述橡膠顆粒的粒徑大小介於3毫米~7毫米之間,並且所述氯丁橡膠糊的黏度介於300CPS~800CPS之間。Further, the composition material of the cloth layer 1 is polyester fiber, and the rubber material layer 2 includes ethylene vinyl acetate copolymer and slip agent, and the sound insulation layer 3 includes rubber particles, neoprene paste and Bridging agent. Wherein, the thickness of the sound insulation layer 3 is not less than 8mm, and the particle size of the rubber particles is between 3mm and 7mm, and the viscosity of the neoprene paste is between 300CPS and 800CPS.

[實施例的有益效果][Advantageous Effects of Embodiment]

本發明的其中一有益效果在於,本發明所提供的所述隔音材100及其製造方法S100與使用方法S100’,其能通過“所述膠料層2包含所述乙烯醋酸乙烯酯共聚物”以及“所述隔音層3的厚度不小於8毫米”的技術方案,提供輕量化、可隨時設置且符合法規規定的所述隔音材100。One of the beneficial effects of the present invention is that the sound insulation material 100 and its manufacturing method S100 and using method S100' provided by the present invention can be passed through "the rubber layer 2 contains the ethylene vinyl acetate copolymer" And the technical solution of "the thickness of the sound-insulating layer 3 is not less than 8 mm", providing the sound-insulating material 100 that is lightweight, can be installed at any time, and complies with regulations.

更進一步來說,所述隔音材的製造方法S100及使用方法S100’能通過“所述滾壓子步驟S1032:將所述隔音橡膠糊塗佈於所述第一表面21,而後以所述滾輪滾壓所述隔音橡膠糊於所述第一表面21"以及“所述隔音橡膠糊的上料量介於4800g/

Figure 02_image001
~5200g/
Figure 02_image001
之間"的技術手段,降低所述隔音層3的密度及重量,進而能提供輕量化的所述隔音材100。 Furthermore, the manufacturing method S100 and the using method S100' of the sound-insulating material can be carried out through "the rolling sub-step S1032: apply the sound-insulating rubber paste on the first surface 21, and then roll it with the roller." Press the sound-insulating rubber paste on the first surface 21" and "the amount of the sound-insulating rubber paste is between 4800g/
Figure 02_image001
~5200g/
Figure 02_image001
The technical means of "between" reduces the density and weight of the sound-insulating layer 3 , thereby providing a lightweight sound-insulating material 100 .

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The content disclosed above is only a preferred feasible embodiment of the present invention, and does not therefore limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.

100:隔音材100: sound insulation material

1:布料層1: Fabric layer

2:膠料層2: glue layer

21:第一表面21: First Surface

22:第二表面22: Second Surface

3:隔音層3: Sound insulation layer

S100:隔音材的製造方法S100: Manufacturing method of sound insulation material

S100’:隔音材使用方法S100': How to use sound insulation materials

S101:半成品提供步驟S101: Steps for providing semi-finished products

S1011:混煉子步驟S1011: mixing sub-step

S1012:保溫子步驟S1012: Insulation sub-step

S1013:壓延貼合子步驟S1013: Calendering and fitting sub-step

S103:隔音材料設置步驟S103: Sound insulation material setting steps

S1031:混合子步驟S1031: mixing sub-step

S1032:滾壓子步驟S1032: rolling sub-step

S105:烘烤步驟S105: baking step

S107:安裝步驟S107: Installation steps

圖1為本發明第一實施例的隔音材的製造方法的流程示意圖。FIG. 1 is a schematic flowchart of a method for manufacturing a sound-insulating material according to a first embodiment of the present invention.

圖2為本發明第一實施例的半成品提供步驟的流程示意圖。Fig. 2 is a schematic flowchart of the steps of providing semi-finished products according to the first embodiment of the present invention.

圖3為本發明第一實施例的隔音材料設置步驟的流程示意圖。Fig. 3 is a schematic flowchart of the step of setting the sound-insulating material according to the first embodiment of the present invention.

圖4為本發明第二實施例的隔音材使用方法的流程示意圖。FIG. 4 is a schematic flowchart of a method for using a sound insulation material according to a second embodiment of the present invention.

圖5為本發明第三實施例的隔音材的示意圖。FIG. 5 is a schematic diagram of a sound insulation material according to a third embodiment of the present invention.

S100:隔音材的製造方法 S100: Manufacturing method of sound insulation material

S101:半成品提供步驟 S101: Steps for providing semi-finished products

S103:隔音材料設置步驟 S103: Sound insulation material setting steps

S105:烘烤步驟 S105: baking step

Claims (9)

一種隔音材的製造方法,其依序包括:半成品提供步驟:提供一半成品;其中,所述半成品包含一布料層及一膠料層,並且所述膠料層具有位於相反側的一第一表面及一第二表面,而所述布料層設置於所述第二表面;其中,所述膠料層包含乙烯醋酸乙烯酯共聚物;其中,所述半成品提供步驟進一步包含一混煉子步驟:混合並攪拌100重量份的所述乙烯醋酸乙烯酯共聚物、1.5重量份的滑劑,以對應形成一膠料;其中,所述混煉子步驟是在一攪拌轉速及一攪拌溫度下進行,並且所述攪拌轉速介於1700RPM~2300RPM之間,而所述攪拌溫度介於80℃~120℃之間;隔音材料設置步驟:提供一隔音橡膠糊,並將所述隔音橡膠糊設置且滾壓於所述第一表面,使所述隔音橡膠糊平均分布於所述第一表面並對應形成一隔音層;其中,所述隔音層的厚度不小於8毫米;以及烘烤步驟:將所述隔音層、所述膠料層以及所述布料層以一烘乾溫度進行加熱烘烤,以使所述膠料層軟化並黏合於所述隔音層,而後對應形成一隔音材;其中,所述加熱溫度介於130℃~170℃之間,並且所述烘烤步驟的進行時間介於8分鐘~12分鐘之間。 A method for manufacturing a sound-insulating material, which sequentially includes: a semi-finished product providing step: providing a semi-finished product; wherein, the semi-finished product includes a cloth layer and a rubber layer, and the rubber layer has a first surface on the opposite side and a second surface, and the cloth layer is arranged on the second surface; wherein, the rubber layer comprises ethylene vinyl acetate copolymer; wherein, the semi-finished product providing step further includes a mixing sub-step: mixing And stir 100 parts by weight of the ethylene vinyl acetate copolymer and 1.5 parts by weight of slipping agent to form a rubber compound correspondingly; wherein, the mixing sub-step is carried out at a stirring speed and a stirring temperature, and The stirring speed is between 1700RPM ~ 2300RPM, and the stirring temperature is between 80°C ~ 120°C; the step of setting up the soundproof material: providing a soundproof rubber paste, setting and rolling the soundproof rubber paste on On the first surface, the sound-insulating rubber paste is evenly distributed on the first surface and a sound-insulating layer is correspondingly formed; wherein, the thickness of the sound-insulating layer is not less than 8 mm; and the baking step: the sound-insulating layer , the rubber material layer and the cloth layer are heated and baked at a drying temperature, so that the rubber material layer is softened and bonded to the sound insulation layer, and then a corresponding sound insulation material is formed; wherein the heating temperature between 130° C. and 170° C., and the duration of the baking step is between 8 minutes and 12 minutes. 如請求項1所述的隔音材的製造方法,其中,所述半成品提供步驟進一步包含一保溫子步驟:將所述膠料以一保溫溫度進行加熱並維持2分鐘~4分鐘;其中,所述保溫子步驟是於所述混煉子步驟後實施,並且所述保溫溫度介於120℃~160℃之間。 The method for manufacturing a sound-insulating material according to Claim 1, wherein the step of providing semi-finished products further includes a heat preservation sub-step: heating the rubber material at a heat preservation temperature and maintaining it for 2 to 4 minutes; wherein, the The heat preservation sub-step is implemented after the mixing sub-step, and the heat preservation temperature is between 120°C and 160°C. 如請求項2所述的隔音材的製造方法,其中,所述半成品提 供步驟進一步包含一壓延貼合子步驟:壓延所述膠料以對應形成所述膠料層,而後將所述膠料層貼合於所述布料層以對應形成所述半成品;其中,所述壓延貼合子步驟是於所述保溫子步驟後實施,並且所述布料層的組成材料為聚酯纖維。 The manufacturing method of the sound insulation material as claimed in item 2, wherein, the semi-finished product provides The step of supplying further includes a sub-step of calendering and pasting: calendering the rubber material to form the rubber material layer correspondingly, and then attaching the rubber material layer to the cloth layer to form the semi-finished product accordingly; wherein, the The sub-step of calendering and bonding is implemented after the sub-step of heat preservation, and the material of the cloth layer is polyester fiber. 如請求項1所述的隔音材的製造方法,其中,所述隔音材料設置步驟進一步包含一混合子步驟:混合100重量份的橡膠顆粒、50重量份的氯丁橡膠糊以及5重量份的架橋劑,以對應形成所述隔音橡膠糊;其中,所述橡膠顆粒的粒徑大小介於3毫米~7毫米之間,並且所述氯丁橡膠糊的黏度介於300CPS~800CPS之間。 The method for manufacturing a sound-insulating material as claimed in claim 1, wherein the step of setting the sound-insulating material further includes a mixing sub-step: mixing 100 parts by weight of rubber granules, 50 parts by weight of neoprene paste, and 5 parts by weight of bridging agent to form the sound-insulating rubber paste accordingly; wherein, the particle size of the rubber particles is between 3mm and 7mm, and the viscosity of the neoprene paste is between 300CPS and 800CPS. 如請求項4所述的隔音材的製造方法,其中,所述隔音材料設置步驟進一步包含一滾壓子步驟:將所述隔音橡膠糊塗佈於所述第一表面,而後以一滾輪滾壓所述隔音橡膠糊於所述第一表面,以對應增加所述隔音橡膠糊與所述第一表面之間的接觸面積,並對應形成所述隔音層;其中,所述隔音橡膠糊的上料量介於4800g/m2~5200g/m2之間,並且所述滾壓子步驟於所述混合子步驟後實施。 The method for manufacturing a sound-insulating material according to claim 4, wherein the step of arranging the sound-insulating material further includes a rolling sub-step: applying the sound-insulating rubber paste on the first surface, and then rolling the formed sound-insulating material with a roller The sound-insulating rubber paste is applied to the first surface to correspondingly increase the contact area between the sound-insulating rubber paste and the first surface, and to form the sound-insulating layer accordingly; wherein, the amount of the sound-insulating rubber paste Between 4800g/m 2 ~5200g/m 2 , and the rolling sub-step is implemented after the mixing sub-step. 如請求項1所述的隔音材的製造方法,其中,所述膠料層不包含聚氨酯、聚氯乙烯以及聚乙烯醇缩丁醛。 The method for producing a sound-insulating material according to claim 1, wherein the rubber layer does not contain polyurethane, polyvinyl chloride, and polyvinyl butyral. 一種隔音材使用方法,其依序包括:半成品提供步驟:提供一半成品;其中,所述半成品包含一布料層及一膠料層,並且所述膠料層具有位於相反側的一第一表面及一第二表面,而所述布料層設置於所述第二表面;其中,所述膠料層包含乙烯醋酸乙烯酯共聚物;其中,所述半成品提供步驟進一步包含一混煉子步驟:混合並攪拌100重量份的所述乙烯醋酸乙烯酯共聚物、1.5重量份的滑劑,以對應形成一膠料;其中,所述混煉子步驟是在一 攪拌轉速及一攪拌溫度下進行,並且所述攪拌轉速介於1700RPM~2300RPM之間,而所述攪拌溫度介於80℃~120℃之間;隔音材料設置步驟:提供一隔音橡膠糊,並將所述隔音橡膠糊設置且滾壓於所述第一表面,使所述隔音橡膠糊平均分布於所述第一表面並對應形成一隔音層;其中,所述隔音層的厚度不小於8毫米;烘烤步驟:將所述隔音層、所述膠料層以及所述布料層以一烘乾溫度進行加熱烘烤,以使所述膠料層軟化並黏合於所述隔音層,而後對應形成一隔音材;其中,所述加熱溫度介於130℃~170℃之間,並且所述烘烤步驟的進行時間介於8分鐘~12分鐘之間;以及安裝步驟:將所述隔音材切割並安裝於多個天花板上,並將所述隔音材設置於位置相鄰的任兩個所述天花板的框架之間。 A method for using a soundproof material, which sequentially includes: a semi-finished product providing step: providing a semi-finished product; wherein, the semi-finished product includes a cloth layer and a rubber layer, and the rubber layer has a first surface on the opposite side and A second surface, and the cloth layer is arranged on the second surface; wherein, the rubber material layer comprises ethylene vinyl acetate copolymer; wherein, the semi-finished product providing step further includes a mixing sub-step: mixing and Stir the described ethylene vinyl acetate copolymer of 100 parts by weight, the slipping agent of 1.5 parts by weight, to form a rubber material correspondingly; Wherein, the mixing sub-step is in a The stirring speed and a stirring temperature are carried out, and the stirring speed is between 1700RPM~2300RPM, and the stirring temperature is between 80°C~120°C; the sound insulation material setting step: provide a soundproof rubber paste, and put The sound-insulating rubber paste is arranged and rolled on the first surface, so that the sound-insulating rubber paste is evenly distributed on the first surface and forms a corresponding sound-insulating layer; wherein, the thickness of the sound-insulating layer is not less than 8 mm; Baking step: heating and baking the sound insulation layer, the rubber material layer and the cloth layer at a drying temperature, so that the rubber material layer is softened and bonded to the sound insulation layer, and then a corresponding Sound insulation material; wherein, the heating temperature is between 130°C and 170°C, and the time for the baking step is between 8 minutes and 12 minutes; and the installation step: cutting and installing the sound insulation material On multiple ceilings, the sound insulation material is arranged between any two frames of the adjacent ceilings. 一種隔音材,用來安裝於一天花板上,並且所述隔音材包括:一布料層,所述布料層的組成材料為聚酯纖維;一膠料層,具有位於相反側的一第一表面及一第二表面,並且所述布料層設置於所述第二表面上,而所述膠料層包含乙烯醋酸乙烯酯共聚物及滑劑;以及一隔音層,設置於所述第一表面上,並且所述隔音層包含橡膠顆粒、氯丁橡膠糊以及架橋劑,而所述隔音層的厚度不小於8毫米;其中,所述橡膠顆粒的粒徑大小介於3毫米~7毫米之間,並且所述氯丁橡膠糊的黏度介於300CPS~800CPS之間。 A sound insulation material is used to be installed on a ceiling, and the sound insulation material includes: a cloth layer, the composition material of the cloth layer is polyester fiber; a glue layer, which has a first surface on the opposite side and a second surface, and the cloth layer is arranged on the second surface, and the rubber layer comprises ethylene vinyl acetate copolymer and slip agent; and a sound insulation layer is arranged on the first surface, And the sound insulation layer contains rubber particles, neoprene paste and bridging agent, and the thickness of the sound insulation layer is not less than 8 mm; wherein, the particle size of the rubber particles is between 3 mm and 7 mm, and The viscosity of the neoprene paste is between 300CPS and 800CPS. 如請求項8所述的隔音材,其中,所述膠料層不包含聚氨酯、聚氯乙烯以及聚乙烯醇缩丁醛。The sound insulation material according to claim 8, wherein the rubber layer does not contain polyurethane, polyvinyl chloride and polyvinyl butyral.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103339669A (en) * 2011-01-26 2013-10-02 霓佳斯株式会社 Sound-insulating material, manufacturing method thereof, and sound-insulating molded article and sound-insulating method
CN106738983A (en) * 2016-12-20 2017-05-31 四川盈乐威科技有限公司 One kind sound insulation damping material and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103339669A (en) * 2011-01-26 2013-10-02 霓佳斯株式会社 Sound-insulating material, manufacturing method thereof, and sound-insulating molded article and sound-insulating method
CN106738983A (en) * 2016-12-20 2017-05-31 四川盈乐威科技有限公司 One kind sound insulation damping material and preparation method thereof

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