TWI781256B - Wafer dividing method and wafer dividing apparatus - Google Patents
Wafer dividing method and wafer dividing apparatus Download PDFInfo
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Abstract
[課題]提供一種晶圓分割方法以及一種晶圓分割裝置,可將形成有分割起點的晶圓分割為各個晶片的同時也可將相鄰晶片彼此間的間隔維持在分割時的間隔。[解決手段]晶圓分割方法包含:載置步驟,將透過黏著膠膜6而容納於環狀框架4的晶圓2載置於分割裝置12;擴張步驟,在晶圓保持部14的吸引力並未對載置於分割裝置12的晶圓2起作用的狀態下,作動遠離手段18而擴張黏著膠膜6,以將晶圓2分割為各個晶片的同時也於相鄰晶片彼此間形成間隔;吸引保持步驟,在黏著膠膜6擴張的狀態下,使晶圓保持部14的吸引力起作用,透過黏著膠膜6而吸引保持晶圓2;以及收縮步驟,使晶圓保持部14以及框架固定部16相對接近,直到保持面與固定面成為同一平面,同時也加熱存在於晶圓2與環狀框架4之間鬆弛的黏著膠膜而使其收縮。[Problem] To provide a wafer dividing method and a wafer dividing apparatus capable of dividing a wafer having a starting point for dividing into individual wafers while maintaining the distance between adjacent wafers at the time of dividing. [Solution] The wafer splitting method includes: a loading step of placing the wafer 2 accommodated in the ring frame 4 through the adhesive film 6 on the splitting device 12; In the state of not acting on the wafer 2 placed on the dividing device 12, move away from the means 18 to expand the adhesive film 6, so as to divide the wafer 2 into individual chips and also form a gap between adjacent chips. ; the suction holding step, in the state where the adhesive film 6 expands, the suction force of the wafer holding part 14 works, and the wafer 2 is sucked and held through the adhesive film 6; and the shrinking step is to make the wafer holding part 14 and The frame fixing part 16 is relatively close until the holding surface and the fixing surface become the same plane, and at the same time, the loose adhesive film existing between the wafer 2 and the ring frame 4 is heated to make it shrink.
Description
本發明關於一種晶圓分割方法以及一種晶圓分割裝置,將沿著分割預定線形成有分割起點的晶圓分割為各個晶片的同時也維持相鄰晶片彼此間的間隔。The present invention relates to a wafer dividing method and a wafer dividing device, which divide a wafer having a dividing starting point formed along a planned dividing line into individual wafers while maintaining the interval between adjacent wafers.
被交叉的多條分割預定線劃分的正面上形成有IC、LSI等的多個元件的晶圓是透過雷射加工工裝置而沿著分割預定線形成分割起點後,施加外力以分割為每一個元件的各個晶片,分割後的各晶片是利用於行動電話、個人電腦等的電子設備。A wafer with multiple components such as IC and LSI formed on the front surface divided by a plurality of intersecting planned dividing lines is divided into individual wafers by applying external force after forming the starting point of dividing along the planned dividing lines through a laser processing device. Each chip of the device, each chip after division is used in electronic equipment such as mobile phones and personal computers.
雷射加工裝置存在下述(1)至(3)類型的裝置,可根據工件的種類、加工精度等來選擇雷射加工裝置。 (1)透過將波長對工件具有吸收性的脈衝雷射光線照射於工件而進行燒蝕加工,形成作為分割起點的槽的類型(例如參考專利文獻1) (2)將波長對工件具有穿透性的脈衝雷射光線的聚光點定位於工件的內部,而將雷射光線照射於工件,於工件的內部形成作為分割起點的改質層(例如參考專利文獻2) (3)將波長對工件具有穿透性的雷射光線的聚光點定位於工件的內部,而將脈衝雷射光線照射於工件,形成由細孔以及圍繞細孔的非晶質區域組成的作為分割起點的多條潛盾通道的類型(例如參考專利文獻3)。There are the following types (1) to (3) of laser processing devices, and a laser processing device can be selected according to the type of workpiece, processing accuracy, and the like. (1) A type in which ablation processing is performed by irradiating the workpiece with pulsed laser light having an absorbing wavelength to form a groove as a starting point for division (for example, refer to Patent Document 1) (2) The wavelength has a penetrating effect on the workpiece The converging point of the permanent pulsed laser beam is positioned inside the workpiece, and the laser beam is irradiated on the workpiece to form a modified layer as a division starting point inside the workpiece (for example, refer to Patent Document 2) (3) The wavelength is adjusted to The focus point of the penetrating laser light on the workpiece is positioned inside the workpiece, and the pulsed laser light is irradiated on the workpiece to form a plurality of splitting starting points consisting of fine holes and amorphous regions surrounding the fine holes. Types of shield channels (for example, refer to Patent Document 3).
接著,沿著分割預定線形成有分割起點的晶圓是透過分割裝置而分割為每一個元件的各個晶片(例如參考專利文獻4)。在專利文獻4所載的分割裝置中將晶圓分割為每一個元件的各個晶片時,是將沿著分割預定線形成有分割起點的晶圓透過黏著膠膜而收納於具有開口的環狀框架,將晶圓載置於分割裝置的晶圓保持部的同時,也將環狀框架固定於框架固定部。其次,使晶圓保持部以及框架固定部相對遠離,藉此來擴張黏著膠膜而使放射狀張力作用於晶圓。藉此,可將沿著分割預定線形成有分割起點的晶圓分割為每一個元件的各個晶片的同時也可在鄰接晶片彼此之間形成間隔。Next, the wafer on which the starting point for splitting is formed along the planned splitting line is each wafer split into individual elements by a splitting device (for example, refer to Patent Document 4). In the dividing device disclosed in
[習知技術文獻] [專利文獻] [專利文獻1] 日本特開平10-305420號公報 [專利文獻2] 日本特許第3408805號公報 [專利文獻3] 日本特開2014-221483號公報 [專利文獻4] 日本特開2005-129607號公報[Prior Art Document] [Patent Document] [Patent Document 1] Japanese Patent Laid-Open No. 10-305420 [Patent Document 2] Japanese Patent No. 3408805 [Patent Document 3] Japanese Patent Laid-Open No. 2014-221483 [Patent Document 4] Japanese Patent Laid-Open No. 2005-129607
[發明所欲解決的課題] 然而,在將晶圓分割為各個晶片的狀態下,使晶圓保持部的吸引力起作用而吸引保持晶圓,然後使晶圓保持部的保持面以及框架固定部的固定面接近,直到成為同一平面時,使其接近的途中存在於晶圓與環狀框架之間的黏著膠膜會產生鬆弛,空氣從黏著膠膜與保持面之間洩漏而保持面的吸引力下降,因此,存在晶片彼此接近而無法維持分割時所形成的晶片彼此間的間隔的問題。[Problem to be Solved by the Invention] However, in the state where the wafer is divided into individual wafers, the suction force of the wafer holding part acts to attract and hold the wafer, and then the holding surface and the frame of the wafer holding part are fixed. When the fixed surface of the wafer and the ring frame are approached until they become the same plane, the adhesive film between the wafer and the ring frame will loosen during the approach, and air will leak from between the adhesive film and the holding surface. Since the attractive force is lowered, there is a problem that the wafers approach each other and the distance between the wafers formed at the time of division cannot be maintained.
因此,本發明的目的在於提供一種晶圓分割方法以及一種晶圓分割裝置,可將形成有分割起點的晶圓分割為各個晶片的同時,也可將相鄰晶片彼此間的間隔維持在分割時的間隔。Therefore, the object of the present invention is to provide a wafer dividing method and a wafer dividing device, which can divide the wafer formed with the dividing starting point into individual wafers, and can also maintain the interval between adjacent wafers at the time of dividing. interval.
[解決課題的技術手段] 根據本發明的一觀點,提供一種晶圓分割方法,將晶圓分割為各個晶片的同時也維持相鄰晶片彼此間的間隔,該晶圓為透過黏著膠膜而收納於具有收納晶圓的開口的環狀框架並且沿著交叉的多條分割預定線形成有分割起點,該晶圓分割方法包含:載置步驟,將透過黏著膠膜而收納於該環狀框架的晶圓載置於分割裝置,該分割裝置具備:晶圓保持部,具有透過黏著膠膜而吸引保持晶圓的保持面;框架固定部,與該保持面同一平面上具有固定該環狀框架的固定面;以及遠離手段,使該晶圓保持部以及該框架固定部相對遠離而擴張黏著膠膜,以將晶圓分割為各個晶片;擴張步驟,在該晶圓保持部的吸引力並未對載置於該分割裝置的晶圓起作用的狀態下,作動該遠離手段而擴張黏著膠膜,以將晶圓分割為各個晶片的同時也於相鄰晶片彼此間形成間隔;吸引保持步驟,在黏著膠膜擴張的狀態下,使該晶圓保持部的吸引力起作用,透過黏著膠膜而吸引保持晶圓;以及收縮步驟,使該晶圓保持部以及該框架固定部相對接近,直到該保持面與該固定面成為同一平面,同時也加熱存在於晶圓與該環狀框架之間鬆弛的黏著膠膜而使其收縮,其中,該收縮工程包含防止洩漏步驟,在該保持面與該固定面成為同一平面的途中,以不會於該保持面產生空氣洩漏的方式加熱鬆弛的黏著膠膜而使其收縮。[Technical means to solve the problem] According to an aspect of the present invention, there is provided a method for dividing a wafer into individual wafers while maintaining the distance between adjacent wafers. The wafers are accommodated through an adhesive film. A ring-shaped frame having openings for storing wafers and a starting point for splitting are formed along a plurality of intersecting planned splitting lines. The wafer splitting method includes: a placing step of placing the wafers housed in the ring-shaped frame through an adhesive film. The wafer is placed on the splitting device, and the splitting device is provided with: a wafer holding part, which has a holding surface for attracting and holding the wafer through an adhesive film; surface; and away from the means to make the wafer holding part and the frame fixing part relatively far away to expand the adhesive film to divide the wafer into individual chips; in the expanding step, the attraction force in the wafer holding part does not affect the carrier In the working state of the wafer placed in the dividing device, the moving away from the means is used to expand the adhesive film, so that the wafer is divided into individual wafers and at the same time, a gap is formed between adjacent wafers; In the state where the adhesive film is expanded, the suction force of the wafer holding part is activated to attract and hold the wafer through the adhesive film; and the shrinking step is to make the wafer holding part and the frame fixing part relatively close until the holding part The surface and the fixed surface become the same plane, and at the same time, the loose adhesive film existing between the wafer and the ring frame is heated to make it shrink, wherein the shrinking process includes a step of preventing leakage, between the holding surface and the fixed During the process of making the surfaces on the same plane, the loose adhesive film is heated and shrunk so as not to cause air leakage on the holding surface.
較佳地,當配設於該晶圓保持部的壓力計的數值產生變化時,實施該防止洩漏步驟。較佳地,在預先設定的時機下實施該防止洩漏步驟。較佳地,在停止該保持面與該固定面接近的狀態下實施該防止洩漏步驟。Preferably, the leakage preventing step is implemented when the value of the pressure gauge disposed on the wafer holding portion changes. Preferably, the leakage preventing step is implemented at a preset timing. Preferably, the leakage preventing step is carried out in a state where the approach of the holding surface and the fixing surface is stopped.
根據本發明的另一觀點,提供一種晶圓分割裝置,將晶圓分割為各個晶片的同時也維持相鄰晶片彼此間的間隔,該晶圓為透過黏著膠膜而收納於具有收納晶圓的開口的環狀框架並且沿著交叉的多條分割預定線形成有分割起點,該晶圓分割裝置包含:晶圓保持部,具有透過黏著膠膜而吸引保持晶圓的保持面;框架固定部,與該保持面同一平面上具有固定該環狀框架的固定面;遠離手段,使該晶圓保持部以及該框架固定部相對地遠離而擴張黏著膠膜,以將晶圓分割為各個晶片;加熱手段,加熱存在於晶圓與該環狀框架之間鬆弛的黏著膠膜而使其收縮;以及控制手段,其中,該控制手段實施:擴張控制,在該晶圓保持部的吸引力並未對載置於該晶圓保持部的晶圓起作用的狀態下,作動該遠離手段而擴張黏著膠膜,以將晶圓分割為各個晶片的同時也於相鄰晶片彼此間形成間隔;吸引保持控制,在黏著膠膜擴張的狀態下,使該晶圓保持部的吸引力起作用,透過黏著膠膜而吸引保持晶圓;以及收縮控制,使該晶圓保持部以及該框架固定部相對接近,直到該保持面與該固定面成為同一平面,同時也利用該加熱手段加熱存在於晶圓與該環狀框架之間鬆弛的黏著膠膜而使其收縮,且其中,在該收縮控制中,該控制手段在該保持面與該固定面成為同一平面的途中,以不會於該保持面產生空氣洩漏的方式加熱鬆弛的黏著膠膜而使其收縮。According to another aspect of the present invention, a wafer dividing device is provided, which can maintain the distance between adjacent wafers while dividing the wafer into individual wafers. An open ring frame and a splitting starting point are formed along a plurality of intersecting predetermined splitting lines. The wafer splitting device includes: a wafer holding part, which has a holding surface for attracting and holding the wafer through an adhesive film; a frame fixing part, On the same plane as the holding surface, there is a fixing surface for fixing the ring-shaped frame; away from the means, the wafer holding part and the frame fixing part are relatively far away to expand the adhesive film to divide the wafer into individual wafers; heating means of heating the loose adhesive film existing between the wafer and the ring frame to cause it to shrink; When the wafer placed on the wafer holding part is active, the distance means is operated to expand the adhesive film, so as to divide the wafer into individual wafers and also form intervals between adjacent wafers; suction and holding control , in the state where the adhesive film expands, the suction force of the wafer holding part acts to attract and hold the wafer through the adhesive film; and the shrinkage control makes the wafer holding part and the frame fixing part relatively close, Until the holding surface and the fixing surface become the same plane, the heating means is also used to heat the loose adhesive film existing between the wafer and the ring frame to shrink it, and wherein, in the shrinkage control, the The control means heats and shrinks the loose adhesive film so that air leakage does not occur on the holding surface while the holding surface and the fixing surface are on the same plane.
較佳地,該晶圓保持部配設有壓力計,當配設於該晶圓保持部的壓力計的數值產生變化時,該控制手段利用該加熱手段加熱鬆弛的黏著膠膜而使其收縮,以防止洩漏。較佳地,在預先設定的時機下,該控制手段利用該加熱手段加熱鬆弛的黏著膠膜而使其收縮,以防止洩漏。較佳地,在停止該保持面與該固定面接近的狀態下,該控制手段利用該加熱手段加熱鬆弛的黏著膠膜而使其收縮。Preferably, the wafer holding part is provided with a pressure gauge, and when the value of the pressure gauge provided on the wafer holding part changes, the control means uses the heating means to heat the loose adhesive film to make it shrink , to prevent leakage. Preferably, at a preset timing, the control means uses the heating means to heat the loose adhesive film to make it shrink, so as to prevent leakage. Preferably, the control means uses the heating means to heat the loose adhesive film to make it shrink when the holding surface stops approaching the fixing surface.
[發明功效] 根據本發明的晶圓分割方法,由於收縮步驟包含在保持面與固定面成為同一平面的途中,以不會於該保持面產生空氣洩漏的方式加熱鬆弛的黏著膠膜而使其收縮的防止洩漏步驟,因此可將形成有分割起點的晶圓分割為各個晶片的同時,也可將相鄰晶片彼此間的間隔維持在分割時的間隔。[Advantages of the Invention] According to the wafer dividing method of the present invention, since the shrinking step is included in the middle of the holding surface and the fixing surface being on the same plane, the loose adhesive film is heated so as not to cause air leakage on the holding surface to make it Because of the contraction leakage prevention step, the wafer having the splitting origin can be split into individual wafers, and the interval between adjacent wafers can be maintained at the interval at the time of splitting.
根據本發明的晶圓分割分割裝置,在收縮控制中,由於控制手段在保持面與固定面成為同一平面的途中,以不會於該保持面產生空氣洩漏的方式加熱鬆弛的黏著膠膜而使其收縮,因此可將形成有分割起點的晶圓分割為各個晶片的同時,也可將相鄰晶片彼此間的間隔維持在分割時的間隔。According to the wafer splitting device of the present invention, in the shrinkage control, the control means heats the loose adhesive film so that no air leakage occurs on the holding surface while the holding surface and the fixing surface are on the same plane. Since the wafer is shrunk, the wafer on which the origin of division is formed can be divided into individual wafers, and the interval between adjacent wafers can be maintained at the interval at the time of division.
以下,一邊參照圖式一邊說明涉及本發明的晶圓分割方法以及晶圓分割裝置的實施方式。Hereinafter, embodiments of the wafer dividing method and the wafer dividing apparatus according to the present invention will be described with reference to the drawings.
圖1表示可透過本發明的晶圓分割方法以及晶圓分割裝置而分割為各個晶片的晶圓2。圓盤狀的晶圓2是透過黏著膠膜6而收納於具有收納晶圓2的開口4a的環狀框架4。亦即,黏著膠膜6的周緣固定於環狀的環狀框架4以覆蓋開口4a,晶圓2的背面2b貼附於黏著膠膜6。晶圓2的正面2a被格子狀的分割預定線(省略標號)劃分為多個矩形區域,且多個矩形區域分別形成有IC、LSI等的多個元件8。此外,晶圓2透過適當的雷射加工裝置而沿著分割預定線形成有格子狀的分割起點10。分割起點10為透過燒蝕加工於晶圓2的正面2a形成的槽,可由晶圓2內部形成的改質層、或多條潛盾通道等構成,該潛盾通道是由細孔以及圍繞細孔的非晶質區域組成。亦或,分割起點10可為透過可旋轉地安裝有切割刀片的切割裝置而形成的切割槽。此外,可由聚氯乙烯(PVC)等形成的黏著膠膜6具有加熱至預定溫度以上時會收縮的熱收縮性。環狀框架4是由不銹鋼等的具有耐熱性的適當金屬材料形成。FIG. 1 shows a
參考圖1以及圖2,說明依據本發明所構成的晶圓分割裝置。分割裝置12具備:晶圓保持部14,具有透過黏著膠膜6而吸引保持晶圓2的保持面;框架固定部16,與保持面同一平面上具有固定環狀框架4的固定面;遠離手段18,使晶圓保持部14以及框架固定部16相對地遠離並且擴張黏著膠膜6,以將晶圓2分割為各個晶片;加熱手段20,加熱存在於晶圓2與環狀框架4之間鬆弛的黏著膠膜6而使其收縮;以及控制手段22(參考圖2)。Referring to FIG. 1 and FIG. 2 , the wafer dividing device constructed according to the present invention will be described.
晶圓保持部14包含圓形狀的基板24(參考圖1)、從基板24上表面向上方延伸的圓筒狀的支柱26、固定於支柱26上端的多孔質的圓形狀吸附卡盤28、以及透過流路30(參考圖2)而連接於吸附卡盤28的吸引源32(參考圖2)。如圖2所示,吸附卡盤28的直徑比晶圓2的直徑還要大,並且比環狀框架4的內徑還要小。晶圓保持部14的流路30配設有測量流路30內壓力的壓力計34、以及開閉流路30的閥件36。接著在晶圓保持部14中,透過在開啟閥件36的狀態下作動吸引源32而於吸附卡盤28的上表面生成吸引力,可吸引保持載置於吸附卡盤28的上面表的晶圓2。亦即,在本實施方式中,透過黏著膠膜6而吸引保持晶圓2的保持面是透過吸附卡盤28的上表面而構成。The
說明框架固定部16以及遠離手段18。本實施方式中如圖1所示,遠離手段18是由多組電動缸所組成,從基台24的上表面周緣部沿圓周方向取間隔並向上延伸。構成遠離手段18的多組電動缸的上端連結有框架固定部16,遠離手段18使框架固定部16相對晶圓保持部14於上下方向移動,並且使其停止於任意位置。框架固定部16包含連結於遠離手段18上端的環狀的升降片38、以及沿圓周方向取間隔並配置於升降片38的外周緣的多個夾具40。如圖1及圖2所示,升降片38的內徑比晶圓保持部14的支柱26的外徑還要大,升降片38的內圓周面與支柱26的外圓周面之間存在間隙。此外,升降片38的內徑及外徑是對應環狀框架4的內徑及外徑而形成,升降片38的上表面可載置環狀框架4。接著在框架固定部16中,可利用夾具40固定載置於升降片38的上面表的環狀框架4。亦即,在本實施方式中,與保持面同一平面上固定環狀框架4的固定面是由升降片38的上表面構成。此外,在遠離手段18中,在環狀框架4固定於框架固定部16的狀態下,透過使框架固定部16相對晶圓保持部14下降並遠離,可擴張黏著膠膜6而將晶圓2分割為每一個元件8的各個晶片。再者,本實施方式中的遠離手段18雖然為使框架固定部16相對晶圓保持部14遠離,但只要遠離手段可使晶圓保持部以及框架固定部相對地遠離即可,因此與本實施方式相反地,遠離手段也可為使晶圓保持部相對框架固定部上升並遠離的構成。此外,遠離手段也可由氣缸構成。The
如圖2所示,加熱手段20包含圓板狀為整體的加熱器噴嘴42、透過流路44而連接於加熱器噴嘴42的加熱器46、以及開閉流路44的閥件48。加熱器噴嘴42的下表面形成有環狀的噴出口42a,噴出口42a配置於吸附卡盤28與升降片38之間的上方(亦即,晶圓2載置於分割裝置12時,晶圓2與環狀框架4之間的黏著膠膜6的上方)。接著在加熱手段20中,透過在開啟閥件48的狀態下作動加熱器46而從加熱器噴嘴42的噴出口42a噴出高溫(例如600℃)空氣,可加熱存在於晶圓2與環狀框架4之間鬆弛的黏著膠膜6而使其收縮。As shown in FIG. 2 , the heating means 20 includes a disc-shaped
由電腦構成的控制手段22包含(以下皆未圖示)依照控制程式進行運算處理的中央處理裝置(CPU)、儲存控制程式等的唯讀記憶體(ROM)、以及儲存運算結果等的可讀寫的隨機存取記體(RAM)。控制手段22電氣連接至晶圓保持部14的吸引源32及閥件36、遠離手段18和加熱手段20的加熱器46及閥件48,以控制晶圓保持部14的吸引源32及閥件36、遠離手段18和加熱手段20的加熱器46及閥件48的作動。此外,控制手段22亦電氣連接至晶圓保持部14的壓力計34,壓力計34將測量得到的流路30內壓力的數值傳送至控制手段22。The control means 22 composed of a computer includes (not shown in the following) a central processing unit (CPU) that performs calculation processing according to a control program, a read-only memory (ROM) that stores control programs, etc., and a read-only memory (ROM) that stores calculation results, etc. Random access memory (RAM) for writing. The control means 22 is electrically connected to the
接著,說明涉及本發明的晶圓切割方法。本說明書中,說明上述使用分割裝置12的晶圓分割方法。在使用分割裝置12的晶圓分割方法中,首先,實施載置步驟,將透過黏著膠膜6而容納於環狀框架4的晶圓2載置於分割裝置12。在載置步驟中如圖3所示,首先,作動遠離手段18而將升降片38的上表面定位成與吸附卡盤28的上表面同一平面。其次,將晶圓2的正面2a朝上,將晶圓2載置於晶圓保持部14的吸附卡盤28的上表面(保持面),並且將環狀框架4載置於框架固定部16的升降片38的上表面(固定面)。此外,利用夾具40固定環狀框架4。Next, a wafer dicing method according to the present invention will be described. In this specification, the wafer dividing method using the dividing
實施載置步驟後,透過控制手段22來實施擴張控制(擴張步驟),在晶圓保持部14的吸引力並未對載置於分割裝置12的晶圓保持部14的晶圓2起作用的狀態下,作動遠離手段18並擴張黏著膠膜6,以將晶圓2分割為各個晶片的同時也於相鄰晶片彼此間形成間隔。在擴張控制(擴張步驟)中,首先,透過不使晶圓保持部14的吸引源32作動、或者關閉晶圓保持部14的閥件36,成為吸附卡盤28的吸引力不對晶圓2起作用的狀態。其次如圖4所示,利用遠離手段18使升降片38下降,使升降片38的上表面相對吸附卡盤28的上表面遠離。如此,由於環狀框架4也隨著升降片38下降,因此於環狀框架4周緣被固定的黏著膠膜6擴張而對晶圓2作用放射狀張力。藉此,可將沿著分割預定線形成有分割起點10的晶圓2分割為每一個元件8的各個晶片的同時,也可於相鄰晶片彼此之間形成間隔。After the loading step is implemented, the expansion control (expansion step) is implemented by the control means 22, and the suction force in the
實施擴張控制(擴張步驟)後,透過控制手段22來實施吸引保持控制(吸引保持步驟),在黏著膠膜6擴張的狀態下,使晶圓保持部14的吸引力起作用,透過黏著膠膜6而吸引保持晶圓2。在吸引保持控制(吸引保持步驟)中,在黏著膠膜6擴張的狀態下,開啟晶圓保持部14的閥件36的同時也使吸引源32作動,於吸附卡盤28的上表面生成吸引力。藉此,可使吸附卡盤28的吸引力對分割為每一個元件8的各個晶片的晶圓2起作用,透過黏著膠膜6而吸引保持晶圓2。After the expansion control (expansion step), the suction and holding control (suction and holding step) is implemented through the control means 22. In the state where the
實施吸引保持控制(吸引保持步驟)後,透過控制手段22來實施收縮控制(收縮步驟),使晶圓保持部14以及框架固定部16相對接近,直到保持面與固定面成為同一平面,同時也利用加熱手段20加熱存在於晶圓2與環狀框架4之間鬆弛的黏著膠膜6而使其收縮。在本實施方式的收縮控制(收縮步驟)中,在利用遠離手段18使框架固定部16相對晶圓保持部14上升,直到晶圓保持部14的吸附卡盤28的上表面(保持面)與框架固定部16的升降片38的上表面(固定面)成為同一平面的時候,在吸附卡盤28的上表面與升降片38的上表面為同一平面的途中透過控制手段22來實施防止洩漏控制(防止洩漏步驟),以不會於吸附卡盤28的上表面產生空氣洩漏的方式利用加熱手段20加熱鬆弛的黏著膠膜6而使其收縮。After the suction and holding control (suction and holding step) is carried out, the shrinkage control (shrinking step) is implemented through the control means 22, so that the
防止洩漏控制(防止洩漏步驟)例如可在配設於晶圓保持部14的壓力計34的數值產生變化時實施。亦即,透過黏著膠膜6而將晶圓2吸引保持於吸附卡盤28的上表面時,從此時壓力計34的數值(例如0.5大氣壓)算起變化預定值(例如0.01大氣壓)以上時可實施防止洩漏步驟。防止洩漏控制(防止洩漏步驟)較佳在停止晶圓保持部14的吸附卡盤28的上表面(保持面)與框架固定部16的升降片38的上表面(固定面)接近的狀態下實施。防止洩漏控制(防止洩漏步驟)如圖5所示,透過開啟加熱手段20的閥件48的同時也作動加熱器46,將高溫(例如600℃)空氣從加熱器噴嘴42的噴出口42a朝向存在於晶圓2與環狀框架4之間鬆弛的黏著膠膜6噴出,如圖6所示,加熱鬆弛的黏著膠膜6而使其收縮。藉此,可維持吸附卡盤28對分割為每一個元件8的各個晶片的晶圓2的吸引力,並且可將相鄰晶片彼此間的間隔維持在分割時的間隔。接著,如圖7所示,當晶圓保持部14的吸附卡盤28的上表面(保持面)與框架固定部16的升降片38的上表面(固定面)成為同一平面時,透過控制手段22來實施加熱鬆弛的黏著膠膜6而使其收縮的收縮步驟,則如圖8所示,消除了黏著膠膜6的鬆弛。再者,加熱鬆弛的黏著膠膜6而使其收縮的回數可比2回還要多,或者也可為1回。The leak prevention control (leakage prevention step) can be performed, for example, when the value of the
在以上所述的本實施方式中實施了擴張控制(擴張步驟)、吸引保持控制(吸引保持步驟)、以及收縮控制(收縮步驟),並且在收縮控制(收縮步驟)中,在晶圓保持部14的吸附卡盤28的上表面(保持面)與框架固定部16的升降片38的上表面(固定面)成為同一平面的途中,以不會於吸附卡盤28的上表面(保持面)產生空氣洩漏的方式,實施加熱鬆弛的黏著膠膜6而使其收縮的防止洩漏控制(防止洩漏步驟),因此可將沿著分割預定線形成分割起點10的晶圓2分割為每一個元件8的各個晶片的同時,也可將相鄰晶片彼此間的間隔維持在分割時的間隔。In the present embodiment described above, expansion control (expansion step), suction and holding control (suction and holding step), and shrinkage control (shrinking step) are performed, and in the shrinking control (shrinking step), the wafer holding unit The upper surface (holding surface) of the
再者,防止洩漏控制(防止洩漏步驟)可在預先設定的時機下實施。亦即,可從實施擴張控制(擴張步驟)的狀態,在透過遠離手段18而使框架固定部16相對晶圓保持部14上升預定量的時機下實施防止洩漏控制(防止洩漏步驟)。針對實施防止洩漏控制(防止洩漏步驟)的時機,例如晶圓2透過黏著膠膜6而吸引保持於吸附卡盤28的上表面時,可利用實驗預先求出從此時壓力計34的數值算起變化預定值以上時框架固定部16的上升量,定出利用遠離手段18使框架固定部16僅上升利用實驗預先求出的上升量的時機。Furthermore, leakage prevention control (leakage prevention step) can be implemented at a predetermined timing. That is, the leakage prevention control (leakage prevention step) can be performed at the timing when the
2‧‧‧晶圓4‧‧‧環狀框架4a‧‧‧開口6‧‧‧黏著膠膜8‧‧‧元件10‧‧‧分割起點12‧‧‧分割裝置14‧‧‧晶圓保持部16‧‧‧框架固定部18‧‧‧遠離手段20‧‧‧加熱手段22‧‧‧控制手段34‧‧‧壓力計2‧‧‧
圖1為本發明實施方式的晶圓分割裝置的立體圖。 圖2為圖1所示的分割裝置的剖面圖。 圖3為表示實施載置步驟的狀態的分割裝置其剖面圖。 圖4為表示實施擴張步驟的狀態的分割裝置其剖面圖。 圖5為表示實施收縮步驟中防止洩漏步驟的狀態的分割裝置其剖面圖。 圖6為表示實施防止洩漏步驟、並且消除黏著膠膜的鬆弛的狀態的分割裝置其剖面圖。 圖7為表示黏著膠膜的鬆弛再度發生、並且再度實施洩漏防止步驟的狀態的分割裝置其剖面圖。 圖8為表示晶圓保持部的保持面與框架固定部的固定面成為同一平面的狀態的分割裝置其剖面圖。FIG. 1 is a perspective view of a wafer dividing apparatus according to an embodiment of the present invention. Fig. 2 is a cross-sectional view of the dividing device shown in Fig. 1 . Fig. 3 is a cross-sectional view of a dividing device showing a state in which a placing step is performed. Fig. 4 is a cross-sectional view of the dividing device showing a state in which the expansion step is performed. Fig. 5 is a cross-sectional view of a dividing device showing a state in which a leak prevention step is performed in a shrinking step. Fig. 6 is a cross-sectional view of the dividing device showing a state in which a leak prevention step is performed and the slack of the adhesive film is eliminated. Fig. 7 is a cross-sectional view of the dividing device showing a state in which the slack of the adhesive film occurs again and the leakage prevention step is performed again. 8 is a cross-sectional view of the dividing device showing a state in which the holding surface of the wafer holding unit and the fixing surface of the frame fixing unit are flush with each other.
2‧‧‧晶圓 2‧‧‧Wafer
4‧‧‧環狀框架 4‧‧‧Ring frame
6‧‧‧黏著膠膜 6‧‧‧Adhesive film
8‧‧‧元件 8‧‧‧Components
12‧‧‧分割裝置 12‧‧‧Splitting device
14‧‧‧晶圓保持部 14‧‧‧Wafer Holder
16‧‧‧框架固定部 16‧‧‧Frame fixing part
18‧‧‧遠離手段 18‧‧‧Stay away from means
20‧‧‧加熱手段 20‧‧‧Heating means
22‧‧‧控制手段 22‧‧‧Control means
26‧‧‧支柱 26‧‧‧Pillar
28‧‧‧吸附卡盤 28‧‧‧Suction Chuck
30‧‧‧流路 30‧‧‧flow path
32‧‧‧吸引源 32‧‧‧Attraction source
34‧‧‧壓力計 34‧‧‧Pressure gauge
36‧‧‧閥件 36‧‧‧Valves
38‧‧‧升降片 38‧‧‧Elevator
40‧‧‧夾具 40‧‧‧Jigs
42‧‧‧加熱器噴嘴 42‧‧‧Heater nozzle
42a‧‧‧噴出口 42a‧‧‧Ejection port
44‧‧‧流路 44‧‧‧flow path
46‧‧‧加熱器 46‧‧‧Heater
48‧‧‧閥件 48‧‧‧Valves
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| TW201926443A TW201926443A (en) | 2019-07-01 |
| TWI781256B true TWI781256B (en) | 2022-10-21 |
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| JP2021027238A (en) * | 2019-08-07 | 2021-02-22 | 株式会社ディスコ | Wafer processing method |
| JP2021027236A (en) * | 2019-08-07 | 2021-02-22 | 株式会社ディスコ | Wafer processing method |
| JP2021027237A (en) * | 2019-08-07 | 2021-02-22 | 株式会社ディスコ | Wafer processing method |
| JP2021027235A (en) * | 2019-08-07 | 2021-02-22 | 株式会社ディスコ | Wafer processing method |
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| JPH10305420A (en) | 1997-03-04 | 1998-11-17 | Ngk Insulators Ltd | Processing method of base material composed of oxide single crystal and method of manufacturing functional device |
| JP3408805B2 (en) | 2000-09-13 | 2003-05-19 | 浜松ホトニクス株式会社 | Cutting origin region forming method and workpiece cutting method |
| JP2005129607A (en) | 2003-10-22 | 2005-05-19 | Disco Abrasive Syst Ltd | Wafer division method |
| JP2007123658A (en) * | 2005-10-31 | 2007-05-17 | Disco Abrasive Syst Ltd | Adhesive tape expansion device |
| JP5409280B2 (en) | 2009-11-09 | 2014-02-05 | 株式会社ディスコ | Tip interval expansion method |
| JP6151557B2 (en) | 2013-05-13 | 2017-06-21 | 株式会社ディスコ | Laser processing method |
| JP2015204362A (en) * | 2014-04-14 | 2015-11-16 | 株式会社ディスコ | Tip spacing maintenance method |
| JP2017107921A (en) | 2015-12-07 | 2017-06-15 | 株式会社ディスコ | Wafer processing method |
| JP6618412B2 (en) * | 2016-04-01 | 2019-12-11 | 株式会社ディスコ | Expansion unit |
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| CN109860110B (en) | 2024-01-02 |
| CN109860110A (en) | 2019-06-07 |
| KR102606114B1 (en) | 2023-11-23 |
| JP7027137B2 (en) | 2022-03-01 |
| KR20190064440A (en) | 2019-06-10 |
| TW201926443A (en) | 2019-07-01 |
| JP2019102588A (en) | 2019-06-24 |
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