TWI774872B - Thermosetting composition, cured film and color filter - Google Patents
Thermosetting composition, cured film and color filter Download PDFInfo
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- TWI774872B TWI774872B TW107139845A TW107139845A TWI774872B TW I774872 B TWI774872 B TW I774872B TW 107139845 A TW107139845 A TW 107139845A TW 107139845 A TW107139845 A TW 107139845A TW I774872 B TWI774872 B TW I774872B
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- Taiwan
- Prior art keywords
- compound
- thermosetting composition
- monomer
- film
- cured film
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 66
- 229920001187 thermosetting polymer Polymers 0.000 title claims abstract description 54
- 150000001875 compounds Chemical class 0.000 claims abstract description 103
- 229920000642 polymer Polymers 0.000 claims abstract description 39
- 239000002904 solvent Substances 0.000 claims abstract description 37
- 239000000178 monomer Substances 0.000 claims abstract description 31
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 26
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 20
- 150000008065 acid anhydrides Chemical class 0.000 claims abstract description 11
- 229920001577 copolymer Polymers 0.000 claims abstract description 11
- 239000007795 chemical reaction product Substances 0.000 claims abstract 2
- 230000001681 protective effect Effects 0.000 claims description 22
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 claims description 16
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 14
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 239000001257 hydrogen Substances 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 125000003118 aryl group Chemical group 0.000 claims description 4
- 150000002431 hydrogen Chemical class 0.000 claims description 4
- 125000000962 organic group Chemical group 0.000 claims description 2
- 239000000758 substrate Substances 0.000 abstract description 35
- 239000010408 film Substances 0.000 description 115
- -1 epoxy group compound Chemical class 0.000 description 39
- 239000004593 Epoxy Substances 0.000 description 32
- 230000015572 biosynthetic process Effects 0.000 description 29
- 238000003786 synthesis reaction Methods 0.000 description 21
- 239000000126 substance Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 16
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 15
- 239000011248 coating agent Substances 0.000 description 15
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 15
- 239000000463 material Substances 0.000 description 15
- 239000004848 polyfunctional curative Substances 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 13
- 238000001723 curing Methods 0.000 description 13
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 12
- 239000011521 glass Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 11
- 239000010409 thin film Substances 0.000 description 11
- 239000007822 coupling agent Substances 0.000 description 10
- 239000004094 surface-active agent Substances 0.000 description 10
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 229920000728 polyester Polymers 0.000 description 9
- 239000004642 Polyimide Substances 0.000 description 7
- 239000003963 antioxidant agent Substances 0.000 description 7
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 7
- 229920001721 polyimide Polymers 0.000 description 7
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 239000003607 modifier Substances 0.000 description 6
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 5
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 5
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 238000000059 patterning Methods 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 229920002223 polystyrene Polymers 0.000 description 5
- 238000010526 radical polymerization reaction Methods 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 229920001214 Polysorbate 60 Polymers 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000008064 anhydrides Chemical class 0.000 description 4
- 239000003006 anti-agglomeration agent Substances 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 239000004973 liquid crystal related substance Substances 0.000 description 4
- LPEKGGXMPWTOCB-UHFFFAOYSA-N methyl 2-hydroxypropionate Chemical compound COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 4
- 238000010943 off-gassing Methods 0.000 description 4
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 4
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 4
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 4
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 3
- UUAGPGQUHZVJBQ-UHFFFAOYSA-N Bisphenol A bis(2-hydroxyethyl)ether Chemical compound C=1C=C(OCCO)C=CC=1C(C)(C)C1=CC=C(OCCO)C=C1 UUAGPGQUHZVJBQ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- WYGWHHGCAGTUCH-ISLYRVAYSA-N V-65 Substances CC(C)CC(C)(C#N)\N=N\C(C)(C#N)CC(C)C WYGWHHGCAGTUCH-ISLYRVAYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 125000004018 acid anhydride group Chemical group 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 125000003709 fluoroalkyl group Chemical group 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910000077 silane Inorganic materials 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- ZOKCNEIWFQCSCM-UHFFFAOYSA-N (2-methyl-4-phenylpent-4-en-2-yl)benzene Chemical compound C=1C=CC=CC=1C(C)(C)CC(=C)C1=CC=CC=C1 ZOKCNEIWFQCSCM-UHFFFAOYSA-N 0.000 description 2
- ZWVMLYRJXORSEP-UHFFFAOYSA-N 1,2,6-Hexanetriol Chemical compound OCCCCC(O)CO ZWVMLYRJXORSEP-UHFFFAOYSA-N 0.000 description 2
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-naphthoquinone Chemical compound C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 2
- PMBXCGGQNSVESQ-UHFFFAOYSA-N 1-Hexanethiol Chemical compound CCCCCCS PMBXCGGQNSVESQ-UHFFFAOYSA-N 0.000 description 2
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 2
- CNJRPYFBORAQAU-UHFFFAOYSA-N 1-ethoxy-2-(2-methoxyethoxy)ethane Chemical compound CCOCCOCCOC CNJRPYFBORAQAU-UHFFFAOYSA-N 0.000 description 2
- LIPRQQHINVWJCH-UHFFFAOYSA-N 1-ethoxypropan-2-yl acetate Chemical compound CCOCC(C)OC(C)=O LIPRQQHINVWJCH-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 2
- DMFAHCVITRDZQB-UHFFFAOYSA-N 1-propoxypropan-2-yl acetate Chemical compound CCCOCC(C)OC(C)=O DMFAHCVITRDZQB-UHFFFAOYSA-N 0.000 description 2
- HFZLSTDPRQSZCQ-UHFFFAOYSA-N 1-pyrrolidin-3-ylpyrrolidine Chemical compound C1CCCN1C1CNCC1 HFZLSTDPRQSZCQ-UHFFFAOYSA-N 0.000 description 2
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 2
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 2
- BJINVQNEBGOMCR-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethyl acetate Chemical compound COCCOCCOC(C)=O BJINVQNEBGOMCR-UHFFFAOYSA-N 0.000 description 2
- OLFNXLXEGXRUOI-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-bis(2-phenylpropan-2-yl)phenol Chemical compound C=1C(N2N=C3C=CC=CC3=N2)=C(O)C(C(C)(C)C=2C=CC=CC=2)=CC=1C(C)(C)C1=CC=CC=C1 OLFNXLXEGXRUOI-UHFFFAOYSA-N 0.000 description 2
- NQBXSWAWVZHKBZ-UHFFFAOYSA-N 2-butoxyethyl acetate Chemical compound CCCCOCCOC(C)=O NQBXSWAWVZHKBZ-UHFFFAOYSA-N 0.000 description 2
- ICPWFHKNYYRBSZ-UHFFFAOYSA-M 2-methoxypropanoate Chemical compound COC(C)C([O-])=O ICPWFHKNYYRBSZ-UHFFFAOYSA-M 0.000 description 2
- ICPWFHKNYYRBSZ-UHFFFAOYSA-N 2-methoxypropanoic acid Chemical compound COC(C)C(O)=O ICPWFHKNYYRBSZ-UHFFFAOYSA-N 0.000 description 2
- VTWDKFNVVLAELH-UHFFFAOYSA-N 2-methylcyclohexa-2,5-diene-1,4-dione Chemical compound CC1=CC(=O)C=CC1=O VTWDKFNVVLAELH-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- LLEASVZEQBICSN-UHFFFAOYSA-N 2-undecyl-1h-imidazole Chemical compound CCCCCCCCCCCC1=NC=CN1 LLEASVZEQBICSN-UHFFFAOYSA-N 0.000 description 2
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- ACQVEWFMUBXEMR-UHFFFAOYSA-N 4-bromo-2-fluoro-6-nitrophenol Chemical compound OC1=C(F)C=C(Br)C=C1[N+]([O-])=O ACQVEWFMUBXEMR-UHFFFAOYSA-N 0.000 description 2
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- XXRCUYVCPSWGCC-UHFFFAOYSA-N Ethyl pyruvate Chemical compound CCOC(=O)C(C)=O XXRCUYVCPSWGCC-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000006087 Silane Coupling Agent Substances 0.000 description 2
- IYFATESGLOUGBX-YVNJGZBMSA-N Sorbitan monopalmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O IYFATESGLOUGBX-YVNJGZBMSA-N 0.000 description 2
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- LWZFANDGMFTDAV-BURFUSLBSA-N [(2r)-2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-BURFUSLBSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 229940077388 benzenesulfonate Drugs 0.000 description 2
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
- IWPATTDMSUYMJV-UHFFFAOYSA-N butyl 2-methoxyacetate Chemical compound CCCCOC(=O)COC IWPATTDMSUYMJV-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical group CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 2
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 2
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 2
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical compound OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- CKSRFHWWBKRUKA-UHFFFAOYSA-N ethyl 2-ethoxyacetate Chemical compound CCOCC(=O)OCC CKSRFHWWBKRUKA-UHFFFAOYSA-N 0.000 description 2
- GFUIDHWFLMPAGY-UHFFFAOYSA-N ethyl 2-hydroxy-2-methylpropanoate Chemical compound CCOC(=O)C(C)(C)O GFUIDHWFLMPAGY-UHFFFAOYSA-N 0.000 description 2
- JLEKJZUYWFJPMB-UHFFFAOYSA-N ethyl 2-methoxyacetate Chemical compound CCOC(=O)COC JLEKJZUYWFJPMB-UHFFFAOYSA-N 0.000 description 2
- FJAKCEHATXBFJT-UHFFFAOYSA-N ethyl 2-oxobutanoate Chemical compound CCOC(=O)C(=O)CC FJAKCEHATXBFJT-UHFFFAOYSA-N 0.000 description 2
- UKDLORMZNPQILV-UHFFFAOYSA-N ethyl 3-hydroxypropanoate Chemical compound CCOC(=O)CCO UKDLORMZNPQILV-UHFFFAOYSA-N 0.000 description 2
- IJUHLFUALMUWOM-UHFFFAOYSA-N ethyl 3-methoxypropanoate Chemical compound CCOC(=O)CCOC IJUHLFUALMUWOM-UHFFFAOYSA-N 0.000 description 2
- 229940116333 ethyl lactate Drugs 0.000 description 2
- 229940117360 ethyl pyruvate Drugs 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000002466 imines Chemical class 0.000 description 2
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- CSFWPUWCSPOLJW-UHFFFAOYSA-N lawsone Chemical compound C1=CC=C2C(=O)C(O)=CC(=O)C2=C1 CSFWPUWCSPOLJW-UHFFFAOYSA-N 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- YVWPDYFVVMNWDT-UHFFFAOYSA-N methyl 2-ethoxypropanoate Chemical compound CCOC(C)C(=O)OC YVWPDYFVVMNWDT-UHFFFAOYSA-N 0.000 description 2
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Abstract
本發明有關於一種熱硬化性組合物,其包含改性聚合物(A)、具有兩個以上的環氧基的化合物(B)及溶劑(C),所述改性聚合物(A)是利用具有兩個以上的羥基的化合物將作為來自下述式(1)所表示的單體(a)及單體(a)以外的單體(b)的反應產物的共聚物的源自單體(a)的酸酐部位熱開環而成。由本發明的熱硬化性組合物形成的硬化膜高度滿足耐熱性、透明性、平坦性、基底密接性的各特性,且可適宜地用於電子零件中。The present invention relates to a thermosetting composition comprising a modified polymer (A), a compound (B) having two or more epoxy groups, and a solvent (C), wherein the modified polymer (A) is A monomer derived from a copolymer which is a copolymer derived from a reaction product of a monomer (a) represented by the following formula (1) and a monomer (b) other than the monomer (a) using a compound having two or more hydroxyl groups The acid anhydride site of (a) is thermally ring-opened. The cured film formed from the thermosetting composition of the present invention highly satisfies the properties of heat resistance, transparency, flatness, and substrate adhesion, and can be suitably used for electronic components.
Description
本發明是有關於一種可用於形成電子零件中的絕緣材料、半導體裝置中的鈍化膜、緩衝塗膜、層間絕緣膜、平坦化膜、液晶顯示元件中的層間絕緣膜、彩色濾光片(color filter)用保護膜等的熱硬化性組合物、由所述熱硬化性組合物形成的透明膜及具有所述膜的電子零件。The present invention relates to an insulating material that can be used for forming electronic parts, passivation films, buffer coatings, interlayer insulating films, planarizing films, interlayer insulating films in liquid crystal display elements, and color filters in semiconductor devices. A thermosetting composition such as a protective film for filter), a transparent film formed from the thermosetting composition, and an electronic component having the film.
在液晶顯示元件等元件的製造步驟中,包括形成具有各種功能的有機薄膜的步驟。例如為黑色矩陣抗蝕劑的成膜/圖案化/熱處理步驟、彩色濾光片抗蝕劑的成膜/圖案化/熱處理步驟、彩色濾光片保護膜的成膜/圖案化/熱處理步驟、氧化銦錫(Indium Tin Oxide,ITO)導電膜的成膜步驟、ITO圖案化用的光致抗蝕劑成膜/圖案化/濕式蝕刻/抗蝕劑剝離步驟、ITO退火步驟、定向膜的成膜/熱處理/摩擦(偏光曝光)步驟等。在這些各種步驟中,對於元件而言,有機會接觸於有機溶劑、酸、鹼溶液等各種化學品,另外,在通過濺射來形成電極時,也存在表面局部地暴露於高溫下的情況。因此,有時出於防止各種元件的表面的劣化、損傷、變質的目的而設置表面保護膜。對這些保護膜要求可耐受如上所述的製造步驟中的各種處理的各特性。具體而言,要求耐熱性、耐溶劑性/耐酸性/耐鹼性等耐化學品性、耐水性、對玻璃等基底基板的密接性、透明性、耐劃傷性、塗布性、平坦性、耐光性等。特別是,隨著對顯示元件所要求的可靠性的要求特性提高,對顯示元件構件所要求的耐熱性、具體而言熱處理時的逸出氣體的減低受到重視。其原因在於:在形成如上所述的各種有機薄膜時,始終進行由熱處理所引起的薄膜的交聯反應/緻密化,因此貫通步驟也多次對元件施加熱;因此,若使用產生大量逸出氣體的保護膜,則因來自下層的逸出氣體而上層的薄膜形成受到影響,結果引起顯示品質的降低、可靠性的降低。In the manufacturing process of elements, such as a liquid crystal display element, the process of forming the organic thin film which has various functions is included. For example, the film formation/patterning/heat treatment steps of black matrix resists, the film formation/patterning/heat treatment steps of color filter resists, the film formation/patterning/heat treatment steps of color filter protective films, Film formation steps of indium tin oxide (Indium Tin Oxide, ITO) conductive film, photoresist film formation/patterning/wet etching/resist stripping steps for ITO patterning, ITO annealing step, alignment film Film formation/heat treatment/rubbing (polarized light exposure) steps, etc. In these various steps, the element may be exposed to various chemicals such as organic solvents, acids, and alkaline solutions, and when electrodes are formed by sputtering, the surface may be partially exposed to high temperatures. Therefore, a surface protective film may be provided for the purpose of preventing deterioration, damage, and deterioration of the surfaces of various elements. These protective films are required to have various properties capable of withstanding various treatments in the manufacturing steps as described above. Specifically, heat resistance, chemical resistance such as solvent resistance, acid resistance, and alkali resistance, water resistance, adhesion to base substrates such as glass, transparency, scratch resistance, coatability, flatness, Lightfastness, etc. In particular, as the required characteristics of the reliability required for the display element increase, the heat resistance required for the display element member, specifically, the reduction of outgassing during heat treatment has been paid attention to. The reason for this is that, when forming various organic thin films as described above, the cross-linking reaction/densification of the thin film caused by the heat treatment is always carried out, so that the penetration step also applies heat to the element many times; For the protective film of the gas, the formation of the thin film of the upper layer is affected by the outgassing gas from the lower layer, and as a result, the display quality and reliability are lowered.
迄今為止,為了提供具有高的耐熱性的保護膜,而提出將聚醯亞胺材料用作保護膜(專利文獻1)。另外,也提出有以高的耐熱性與透明性為特徵的使用矽氧烷材料的保護膜(專利文獻2、專利文獻3)。或者,提出有使用環氧樹脂與三聚氰胺樹脂的保護膜、或者使用丙烯酸樹脂或聚酯樹脂的保護膜(專利文獻4、專利文獻5、專利文獻6)。Heretofore, in order to provide a protective film having high heat resistance, it has been proposed to use a polyimide material as a protective film (Patent Document 1). Moreover, the protective film using a siloxane material which is characterized by high heat resistance and transparency is also proposed (patent document 2, patent document 3). Alternatively, protective films using epoxy resins and melamine resins, or protective films using acrylic resins or polyester resins have been proposed (Patent Document 4, Patent Document 5, and Patent Document 6).
然而,使用聚醯亞胺材料的保護膜中,為了製備聚醯亞胺或聚醯亞胺前驅物(聚醯胺酸)溶液,需要使用N-甲基吡咯烷酮或γ-丁內酯等具有強的溶解力的所謂的聚醯亞胺溶媒,且存在會溶解基底的有機薄膜的問題。特別是在用作彩色濾光片用的保護膜的情況下,所述問題成為大問題。另外,在聚醯亞胺中,由於通過電荷移動相互作用(電荷轉移(Charge Transfer,CT)相互作用)而導致光吸收帶的邊緣延伸至可見光區域,故也存在著色的問題。另一方面,在使用矽氧烷材料(溶膠凝膠材料)的情況下,耐熱性與透明性充分,但由於矽烷醇基的反應完結所需要的溫度也成為300℃以上,故也存在導致基底的有機薄膜的劣化的問題或因熱硬化時的硬化收縮而在薄膜中產生裂紋(龜裂)的問題。此外,也存在矽氧烷材料的-Si-O-Si-鍵因鹼溶液而容易水解的難點。另外,在使用環氧樹脂與三聚氰胺樹脂的材料的情況下,雖然在使用溶媒或熱處理溫度方面不存在問題,但耐熱性並不充分,而且也產生黃變的問題。在使用丙烯酸系材料或聚酯樹脂的情況下,作為基本骨架的丙烯酸部位/聚酯部位的耐熱性也並不充分,並產生逸出氣體的問題。However, in the protective film using polyimide material, in order to prepare polyimide or polyimide precursor (polyimide) solution, it is necessary to use N-methylpyrrolidone or γ-butyrolactone with strong The so-called polyimide solvent with high solvency has the problem of dissolving the organic thin film of the substrate. In particular, when it is used as a protective film for a color filter, the above-mentioned problem becomes a big problem. In addition, in polyimide, since the edge of the light absorption band extends to the visible light region by charge transfer interaction (charge transfer (Charge Transfer, CT) interaction), there is also a problem of coloration. On the other hand, when a siloxane material (sol-gel material) is used, heat resistance and transparency are sufficient, but since the temperature required for the completion of the reaction of the silanol group is also 300°C or higher, there is also a possibility that the The problem of deterioration of the organic thin film or the problem of cracking (cracking) in the thin film due to curing shrinkage during thermal curing. In addition, there is also a difficulty that the -Si-O-Si- bond of the siloxane material is easily hydrolyzed by an alkaline solution. In addition, in the case of using the materials of epoxy resin and melamine resin, there is no problem in the use of a solvent or heat treatment temperature, but the heat resistance is not sufficient, and the problem of yellowing occurs. When an acrylic material or a polyester resin is used, the heat resistance of the acrylic part/polyester part as the basic skeleton is not sufficient, and the problem of outgassing arises.
根據所述狀況,謀求一種使高的耐熱性與其他各特性、特別是對基底基板的密接性、平坦性、透明性並存的材料。 [現有技術文獻] [專利文獻]In view of the above-mentioned circumstances, there has been a demand for a material that has high heat resistance and other properties, in particular, adhesion to a base substrate, flatness, and transparency. [Prior Art Document] [Patent Document]
[專利文獻1]日本專利特開昭62-163016 [專利文獻2]日本專利特開昭62-242918 [專利文獻3]日本專利特開平7-331178 [專利文獻4]日本專利特開昭63-131103 [專利文獻5]日本專利特開平8-50289 [專利文獻6]日本專利特開2013-253263[Patent Document 1] Japanese Patent Laid-Open No. 62-163016 [Patent Document 2] Japanese Patent Laid-Open No. 62-242918 [Patent Document 3] Japanese Patent Laid-Open No. 7-331178 [Patent Document 4] Japanese Patent Laid-Open No. 63- 131103 [Patent Document 5] Japanese Patent Laid-Open No. 8-50289 [Patent Document 6] Japanese Patent Laid-Open No. 2013-253263
[發明所欲解決之課題][The problem to be solved by the invention]
本發明的問題在於提供一種提供滿足耐熱性(低逸出氣體性)、密接性、平坦性、透明性的硬化膜的熱硬化性組合物及由所述熱硬化性組合物形成的硬化膜,進而提供一種具有所述硬化膜的電子零件。 [解決問題的技術手段]An object of the present invention is to provide a thermosetting composition that provides a cured film satisfying heat resistance (low outgassing properties), adhesiveness, flatness, and transparency, and a cured film formed from the thermosetting composition, Furthermore, the electronic component provided with the said cured film is provided. [Technical means to solve the problem]
本發明者等人為了解決所述問題而進行了努力研究,結果通過使用熱硬化性組合物而完成了本發明,所述熱硬化性組合物包含:將通過使具有酸酐基的單體與其他單體共聚而獲得的共聚物與具有至少兩個以上的羥基的化合物加以熱反應而成的共聚物、具有至少兩個以上的環氧基的化合物以及可溶解這些化合物的溶劑。本發明包含以下的構成。The inventors of the present invention have made diligent studies in order to solve the above-mentioned problems, and as a result, they have completed the present invention by using a thermosetting composition comprising: a monomer having an acid anhydride group and other A copolymer obtained by copolymerizing a monomer and a compound having at least two or more hydroxyl groups are thermally reacted, a compound having at least two or more epoxy groups, and a solvent capable of dissolving these compounds. The present invention includes the following constitutions.
[1] 一種熱硬化性組合物,其包含改性聚合物(A)、具有兩個以上的環氧基的化合物(B)及溶劑(C),所述改性聚合物(A)是利用具有兩個以上的羥基的化合物將作為來自下述式(1)所表示的單體(a)及單體(a)以外的單體(b)的反應產物的共聚物的源自單體(a)的酸酐部位熱開環而成。在式(1)中,R1 及R2 獨立地為氫、碳數1~3的烷基或苯基。[1] A thermosetting composition comprising a modified polymer (A), a compound (B) having two or more epoxy groups, and a solvent (C), the modified polymer (A) using The compound having two or more hydroxyl groups will be derived from the monomer ( a) is formed by thermal ring opening of the anhydride site. In formula (1), R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 3 carbon atoms, or a phenyl group.
[2] 根據[1]項所述的熱硬化性組合物,其中所述單體(b)為選自下述式(2)所表示的化合物及茚(indene)中的至少一種。在式(2)中,R1 及R2 獨立地為氫、碳數1~3的烷基或苯基,R3 為一價有機基。[2] The thermosetting composition according to the item [1], wherein the monomer (b) is at least one selected from the group consisting of a compound represented by the following formula (2) and an indene. In formula (2), R 1 and R 2 are independently hydrogen, an alkyl group having 1 to 3 carbons, or a phenyl group, and R 3 is a monovalent organic group.
[3] 根據[1]項所述的熱硬化性組合物,其中所述具有兩個以上的羥基的化合物為選自下述式(3-1)~式(3-4)所表示的化合物中的至少一種。 在式(3-1)中,R4 為單鍵、-CH2 -、-C(CH3 )2 -、-SO2 -或-O-,m及n獨立地為1~20的整數,而且,苯環的氫可獨立地經碳數1~3的烷基取代。[3] The thermosetting composition according to the item [1], wherein the compound having two or more hydroxyl groups is a compound selected from the group consisting of compounds represented by the following formulae (3-1) to (3-4) at least one of them. In formula (3-1), R 4 is a single bond, -CH 2 -, -C(CH 3 ) 2 -, -SO 2 - or -O-, m and n are independently an integer of 1 to 20, Also, the hydrogen of the benzene ring may be independently substituted with an alkyl group having 1 to 3 carbon atoms.
[4] 根據[1]項所述的熱硬化性組合物,其中所述具有兩個以上的環氧基的化合物(B)為具有芳香環的化合物。[4] The thermosetting composition according to the item [1], wherein the compound (B) having two or more epoxy groups is a compound having an aromatic ring.
[5] 根據[1]項所述的熱硬化性組合物,其中所述具有兩個以上的環氧基的化合物(B)包含選自下述式(4)及式(5)所表示的化合物中的至少一種。 在式(4)中,R5 ~R8 獨立地為氫或碳數1~5的烷基。[5] The thermosetting composition according to the item [1], wherein the compound (B) having two or more epoxy groups contains a compound (B) selected from the group consisting of the following formulas (4) and (5) at least one of the compounds. In formula (4), R 5 to R 8 are independently hydrogen or an alkyl group having 1 to 5 carbon atoms.
[6] 一種硬化膜,其由根據[1]至[5]中任一項所述的熱硬化性組合物形成。[6] A cured film formed from the thermosetting composition according to any one of [1] to [5].
[7] 一種彩色濾光片,其具有根據[6]項所述的硬化膜作為透明保護膜。 [發明的效果][7] A color filter having the cured film according to the item [6] as a transparent protective film. [Effect of invention]
本發明的優選實施方式的熱硬化性組合物是耐熱性特別優異的材料,在用作彩色液晶顯示元件的彩色濾光片保護膜的情況下,可提高顯示品質。特別是有效用作利用染色法、顏料分散法、電沉積法及印刷法而製造的彩色濾光片的保護膜。另外,也可用作各種光學材料的保護膜及透明絕緣膜。The thermosetting composition according to a preferred embodiment of the present invention is a material particularly excellent in heat resistance, and can improve display quality when used as a color filter protective film for a color liquid crystal display element. In particular, it is effectively used as a protective film of a color filter produced by a dyeing method, a pigment dispersion method, an electrodeposition method, and a printing method. In addition, it can also be used as a protective film and a transparent insulating film of various optical materials.
1. 本發明的熱硬化性組合物 本發明的熱硬化性組合物包含使多官能酸酐與具有兩個以上的羥基的化合物熱反應而成的改性聚合物(A)、具有兩個以上的環氧基的化合物(B),且所述熱硬化性組合物的特徵在於:相對於改性聚合物100重量份,具有兩個以上的環氧基的化合物(B)為10重量份~500重量份。1. Thermosetting composition of the present invention The thermosetting composition of the present invention includes a modified polymer (A) obtained by thermally reacting a polyfunctional acid anhydride with a compound having two or more hydroxyl groups, and a modified polymer (A) having two or more hydroxyl groups. An epoxy group compound (B), and the thermosetting composition is characterized in that the amount of the compound (B) having two or more epoxy groups is 10 to 500 parts by weight relative to 100 parts by weight of the modified polymer. parts by weight.
1-1. 改性聚合物(A) 改性聚合物(A)一定包含作為單體(a)的所述式(1)所表示的化合物、作為其他單體(b)的選自式(2)所表示的化合物及茚中的化合物,且使在偶氮引發劑的存在下進行自由基聚合而獲得的多官能酸酐與具有兩個以上的羥基的化合物熱反應而獲得。在式(1)的化合物中,也可使用衣康酸酐,另外,在其他單體(b)中,也可包含所述化合物以外的化合物。1-1. Modified polymer (A) The modified polymer (A) must contain the compound represented by the above-mentioned formula (1) as the monomer (a), and the other monomer (b) selected from the formula ( 2) The compound represented by the compound and the compound in indene is obtained by thermally reacting a polyfunctional acid anhydride obtained by radical polymerization in the presence of an azo initiator with a compound having two or more hydroxyl groups. In the compound of formula (1), itaconic anhydride can also be used, and other monomers (b) can also contain compounds other than the above-mentioned compounds.
在其他單體(b)中,在使用式(2)所表示的化合物及茚以外的化合物的情況下,就耐熱性的觀點而言,優選為以自由基聚合中所使用的單體整體的0 wt%~40 wt%、更優選為0 wt%~20 wt%的添加量為宜。Among the other monomers (b), when the compound represented by the formula (2) and the compound other than indene are used, it is preferable to use the whole monomer used for radical polymerization from the viewpoint of heat resistance. A suitable addition amount is 0 wt % to 40 wt %, more preferably 0 wt % to 20 wt %.
另外,在改性聚合物(A)的合成中,至少需要溶劑。可使所述溶劑直接殘留而製成考慮到操作性等的液狀或凝膠狀的組合物,另外,也可將所述溶劑除去而製成考慮到搬運性等的固體狀的組合物。In addition, in the synthesis of the modified polymer (A), at least a solvent is required. The solvent can be left as it is to obtain a liquid or gel composition in consideration of handleability and the like, and the solvent can be removed to obtain a solid composition in consideration of handling properties and the like.
也可在不損及本發明的目的的範圍內包含所述以外的其他化合物。作為其他原料的例子,可包含自由基聚合性單體、鏈轉移劑。Compounds other than those described above may be included within a range that does not impair the purpose of the present invention. As an example of another raw material, a radically polymerizable monomer and a chain transfer agent can be contained.
1-1-1. 單體(a)及單體(b) 本發明中,關於用以獲得改性聚合物(A)的材料,作為單體(a),包含式(1)所表示的化合物。另外,作為其他單體(b),優選為含有一種以上的選自式(2)所表示的化合物及茚中的化合物。式(1)的具體例可列舉馬來酸酐、檸康酸酐、2,3-二甲基馬來酸酐、苯基馬來酸酐、2,3-二苯基馬來酸酐。式(2)所表示的化合物的具體例可列舉N-甲基馬來醯亞胺、N-乙基馬來醯亞胺、N-丙基馬來醯亞胺、N-環己基馬來醯亞胺、N-苯基馬來醯亞胺、N-苄基馬來醯亞胺。另外,也可在不損及本發明的特性的範圍內包含式(2)所表示的化合物及茚以外的單體(b),作為所述情況下的具體例,可列舉:甲基丙烯酸、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸丁酯、甲基丙烯酸縮水甘油酯、甲基丙烯酸-2-羥基乙酯、甲基丙烯酸苄酯、甲基丙烯酸-2-苯氧基乙酯、甲基丙烯酸-2-苯基乙酯、甲基丙烯酸異冰片酯、甲基丙烯酸二環戊基酯、甲基丙烯酸-2,2,2-三氟乙酯。1-1-1. Monomer (a) and Monomer (b) In the present invention, regarding the material for obtaining the modified polymer (A), as the monomer (a), the material represented by the formula (1) is included. compound. Moreover, as another monomer (b), it is preferable to contain 1 or more types of compounds chosen from the compound represented by Formula (2), and an indene. Specific examples of the formula (1) include maleic anhydride, citraconic anhydride, 2,3-dimethylmaleic anhydride, phenylmaleic anhydride, and 2,3-diphenylmaleic anhydride. Specific examples of the compound represented by the formula (2) include N-methylmaleimide, N-ethylmaleimide, N-propylmaleimide, and N-cyclohexylmaleimide. Imine, N-phenylmaleimide, N-benzylmaleimide. In addition, the compound represented by the formula (2) and monomers (b) other than indene may be included within a range that does not impair the characteristics of the present invention, and specific examples in this case include methacrylic acid, Methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, glycidyl methacrylate, 2-hydroxyethyl methacrylate, benzyl methacrylate, methacrylic acid -2-phenoxyethyl ester, 2-phenylethyl methacrylate, isobornyl methacrylate, dicyclopentyl methacrylate, 2,2,2-trifluoroethyl methacrylate .
1-1-2. 具有兩個以上的羥基的化合物 本發明中,作為用以獲得改性聚合物(A)的材料,使用具有兩個以上的羥基的化合物。優選為可列舉:1,4-雙(羥基乙氧基)苯、1,3-雙(羥基乙氧基)苯、4,4'-異亞丙基雙(2-苯氧基乙醇)、雙[4-(2-羥基乙氧基)苯基]碸、2,2'-[(1,1'-聯苯基)-4,4'-二基雙(氧基)]雙乙醇。作為其他化合物,可列舉:乙二醇、二乙二醇、三乙二醇、四乙二醇、丙二醇、二丙二醇、三丙二醇、四丙二醇、1,2-丁二醇、1,3-丁二醇、1,2-戊二醇、1,5-戊二醇、2,4-戊二醇、1,2,5-戊三醇、1,3,5-戊三醇、2,3,4-戊三醇、1,2-己二醇、1,6-己二醇、2,5-己二醇、1,2,3-己三醇、1,2,5-己三醇、1,2,6-己三醇(式(3-2)的化合物)、1,2-庚二醇、1,7-庚二醇、1,2,5-庚三醇、1,2,7-庚三醇、1,2-辛二醇、1,8-辛二醇、3,6-辛二醇、1,2,8-辛三醇、1,2-壬二醇、1,9-壬二醇、1,2,9-壬三醇、1,2-癸二醇、1,10-癸二醇、1,2,10-癸三醇、1,2-十二烷二醇、1,12-十二烷二醇、甘油、1,3,6-己三醇、三羥甲基丙烷(式(3-3)的化合物)、異氰脲酸三(2-羥基乙基)酯、季戊四醇(式(3-4)的化合物)、二季戊四醇及下述式(3-1)所表示的化合物。在式(3-1)中,R4為單鍵、-CH2-、-C(CH3)2-、-SO2-或-O-,m及n獨立地為1~20的整數,而且,苯環的氫可獨立地經碳數1~3的烷基取代。1-1-2. Compound having two or more hydroxyl groups In the present invention, a compound having two or more hydroxyl groups is used as a material for obtaining the modified polymer (A). Preferably, 1,4-bis(hydroxyethoxy)benzene, 1,3-bis(hydroxyethoxy)benzene, 4,4'-isopropylidenebis(2-phenoxyethanol), Bis[4-(2-hydroxyethoxy)phenyl]diethanol, 2,2'-[(1,1'-biphenyl)-4,4'-diylbis(oxy)]bisethanol. Examples of other compounds include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, tetrapropylene glycol, 1,2-butanediol, and 1,3-butanediol. Diol, 1,2-pentanediol, 1,5-pentanediol, 2,4-pentanediol, 1,2,5-pentanetriol, 1,3,5-pentanetriol, 2,3 ,4-Pentanetriol, 1,2-Hexanediol, 1,6-Hexanediol, 2,5-Hexanediol, 1,2,3-Hexanetriol, 1,2,5-Hexanetriol , 1,2,6-hexanetriol (compound of formula (3-2)), 1,2-heptanediol, 1,7-heptanediol, 1,2,5-heptanetriol, 1,2 ,7-heptanetriol, 1,2-octanediol, 1,8-octanediol, 3,6-octanediol, 1,2,8-octanediol, 1,2-nonanediol, 1 ,9-nonanediol, 1,2,9-nonanetriol, 1,2-decanediol, 1,10-decanediol, 1,2,10-decanetriol, 1,2-dodecane Diol, 1,12-dodecanediol, glycerin, 1,3,6-hexanetriol, trimethylolpropane (compound of formula (3-3)), tris(2-hydroxyisocyanurate) ethyl) ester, pentaerythritol (compound of formula (3-4)), dipentaerythritol, and a compound represented by the following formula (3-1). In formula (3-1), R4 is a single bond, -CH2-, -C(CH3)2-, -SO2- or -O-, m and n are independently an integer of 1 to 20, and a benzene ring The hydrogen of can be independently substituted with an alkyl group having 1 to 3 carbon atoms.
此處所列舉的化合物也可並用多種。A plurality of compounds listed here may be used in combination.
1-1-3. 改性聚合物(A)的合成中所使用的溶劑 作為用以獲得改性聚合物(A)的合成中所使用的溶劑的具體例,可列舉:乙酸乙酯、乙酸丁酯、乙酸丙酯、丙酸丁酯、乳酸乙酯、甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯、3-氧基丙酸甲酯、3-羥基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、2-羥基丙酸甲酯、2-羥基丙酸丙酯、2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯、4-羥基-4-甲基-2-戊酮、1,4-丁二醇、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯、乙二醇單丁醚乙酸酯、環己酮、環戊酮、二乙二醇單甲醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚、二乙二醇單乙醚乙酸酯、二乙二醇單丁醚、二乙二醇單丁醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚及二乙二醇甲基乙基醚。溶劑可為這些溶劑的一種,也可為這些溶劑的兩種以上的混合物。1-1-3. Solvent used in the synthesis of the modified polymer (A) Specific examples of the solvent used in the synthesis to obtain the modified polymer (A) include ethyl acetate, acetic acid Butyl, propyl acetate, butyl propionate, ethyl lactate, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate , methyl 3-oxypropionate, ethyl 3-hydroxypropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, 3- Ethoxypropionate, methyl 2-hydroxypropionate, 2-hydroxypropionate propyl, 2-methoxypropionate, methyl 2-methoxypropionate, 2-methoxypropionate, 2-methoxypropionate Propionate, Methyl 2-ethoxypropionate, Ethyl 2-ethoxypropionate, Methyl 2-hydroxy-2-methylpropionate, Ethyl 2-hydroxy-2-methylpropionate, 2-Methoxy-2-methylpropionate, 2-ethoxy-2-methylpropionate ethyl, 2-ethoxy-2-methylpropionate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate , ethyl acetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, 4-hydroxy-4-methyl-2-pentanone, 1,4-butanediol, propylene glycol monomethyl Ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, ethylene glycol monobutyl ether acetate, cyclohexanone, cyclopentanone, diethylene glycol monomethyl ether , diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether, diethylene glycol monobutyl ether acetate, diethyl ether Glycol dimethyl ether, diethylene glycol diethyl ether and diethylene glycol methyl ethyl ether. The solvent may be one of these solvents, or may be a mixture of two or more of these solvents.
1-1-4. 改性聚合物(A)的合成中所使用的分子量調整劑 在改性聚合物(A)的合成時,也可還含有分子量調整劑,以抑制分子量變高,且顯現優異的保存穩定性。作為分子量調整劑,可列舉:硫醇類、黃原酸類、醌類、氫醌類及2,4-二苯基-4-甲基-1-戊烯等。1-1-4. Molecular weight modifier used in the synthesis of the modified polymer (A) During the synthesis of the modified polymer (A), a molecular weight modifier may be further contained in order to suppress the increase of the molecular weight and the appearance of Excellent storage stability. As a molecular weight modifier, thiols, xanthogens, quinones, hydroquinones, 2,4-diphenyl-4-methyl-1-pentene, etc. are mentioned.
作為分子量調整劑的具體例,可列舉:2-羥基-1,4-萘醌、苯醌、1,4-萘醌、1,4-二羥基萘、2,5-二-叔丁基氫醌、氫醌、甲基氫醌、叔丁基氫醌、甲醌(methoquinone)、對苯醌、甲基-對苯醌、叔丁基-對苯醌、蒽醌、正己基硫醇、正辛基硫醇、正十二基硫醇、叔十二基硫醇、硫代乙醇酸、硫化二甲基黃原酸酯、二硫化二異丙基黃原酸酯、2,4-二苯基-4-甲基-1-戊烯等。Specific examples of molecular weight modifiers include 2-hydroxy-1,4-naphthoquinone, benzoquinone, 1,4-naphthoquinone, 1,4-dihydroxynaphthalene, and 2,5-di-tert-butylhydrogen Quinone, hydroquinone, methylhydroquinone, tert-butyl hydroquinone, methoquinone, p-benzoquinone, methyl-p-benzoquinone, tert-butyl-p-benzoquinone, anthraquinone, n-hexyl mercaptan, n- Octyl mercaptan, n-dodecyl mercaptan, tert-dodecyl mercaptan, thioglycolic acid, dimethyl xanthate sulfide, diisopropyl xanthate disulfide, 2,4-diphenyl base-4-methyl-1-pentene, etc.
分子量調整劑可單獨使用,也可組合使用兩種以上。The molecular weight modifier may be used alone or in combination of two or more.
1-1-5. 改性聚合物(A)的合成方法 關於本發明中所使用的改性聚合物(A),使所述式(1)所表示的化合物與選自式(2)所表示的化合物及茚中的單體在所述溶劑中且在熱自由基引發劑的存在下聚合。此時,需要將所述式(1)所表示的化合物的每個官能基的摩爾數與具有兩個以上的羥基的化合物的每個官能基的摩爾數設為以下的範圍。此處,所謂官能基,在所述式(1)所表示的化合物中,是指酸酐基,在具有兩個以上的羥基的化合物中,是指羥基。 0.5≦X≦5.0,X=(酸酐基的摩爾數/羥基的摩爾數)1-1-5. Synthesis method of modified polymer (A) Regarding the modified polymer (A) used in the present invention, the compound represented by the formula (1) and the compound represented by the formula (2) are combined with each other. The compounds represented and the monomers in the indene are polymerized in the solvent and in the presence of a thermal free radical initiator. In this case, the number of moles per functional group of the compound represented by the formula (1) and the number of moles per functional group of the compound having two or more hydroxyl groups need to be within the following ranges. Here, the functional group refers to an acid anhydride group in the compound represented by the above formula (1), and refers to a hydroxyl group in a compound having two or more hydroxyl groups. 0.5≦X≦5.0, X=(moles of acid anhydride groups/moles of hydroxyl groups)
若為所述範圍,則改性聚合物(A)在溶劑中的溶解性高且組合物的耐熱性、平坦性、密接性良好,更優選為0.7≦X≦4.0,進而更優選為1.0≦X≦3.0。Within this range, the solubility of the modified polymer (A) in the solvent is high, and the heat resistance, flatness, and adhesiveness of the composition are good, more preferably 0.7≦X≦4.0, and still more preferably 1.0≦ X≦3.0.
在改性聚合物(A)的合成中,在其第一階段的自由基聚合中,使式(1)、式(2)的單體共聚,因此其聚合熱(heat of polymerization)大。在因聚合熱而難以進行聚合控制的情況下,通過使用鏈轉移劑而可減低聚合熱。鏈轉移劑並無特別限定,可適宜地使用2,4-二苯基-4-甲基-1-戊烯。In the synthesis of the modified polymer (A), since the monomers of the formula (1) and the formula (2) are copolymerized in the radical polymerization in the first stage, the heat of polymerization is large. When the polymerization control is difficult due to the heat of polymerization, the heat of polymerization can be reduced by using a chain transfer agent. The chain transfer agent is not particularly limited, and 2,4-diphenyl-4-methyl-1-pentene can be suitably used.
若相對於溶質100重量份而使用80重量份以上的反應溶劑,則反應順暢地進行,因此優選。反應在40℃~200℃下反應0.2小時~20小時。When the reaction solvent is used in an amount of 80 parts by weight or more with respect to 100 parts by weight of the solute, the reaction proceeds smoothly, which is preferable. The reaction is carried out at 40°C to 200°C for 0.2 hours to 20 hours.
關於原料的反應順序,通過使單體(a)及其他單體(b)在溶劑中且在偶氮引發劑的存在下自由基聚合而獲得多官能酸酐共聚物後,添加具有兩個以上的羥基的化合物而進行加熱。Regarding the reaction sequence of the raw materials, after obtaining a polyfunctional acid anhydride copolymer by radically polymerizing the monomer (a) and other monomers (b) in a solvent in the presence of an azo initiator, adding a polyfunctional acid anhydride copolymer having two or more The hydroxyl compound is heated.
所述自由基聚合時,優選為40℃~120℃的反應溫度,更優選為60℃~80℃的反應溫度。自由基聚合結束後,冷卻至室溫,並添加具有兩個以上的羥基的化合物,在100℃~200℃下反應0.1小時~6小時。In the case of the radical polymerization, the reaction temperature is preferably 40°C to 120°C, and more preferably the reaction temperature is 60°C to 80°C. After completion of the radical polymerization, the mixture is cooled to room temperature, a compound having two or more hydroxyl groups is added, and the reaction is carried out at 100°C to 200°C for 0.1 to 6 hours.
在以所述方式合成的改性聚合物(A)中,即便在具有兩個以上的羥基的化合物在共聚物或使用溶劑中的溶解性低的情況下,在熱反應後,也可成為均勻的透明液而形成無缺陷且均勻的薄膜。另一方面,在自由基共聚物的聚合後不使具有兩個以上的羥基的化合物熱反應而單純地添加至系統中的情況下,即便成為相對於溶劑而言可溶且透明的溶液,在薄膜形成時的溶媒蒸發後,也因相容性不良而析出具有兩個以上的羥基的化合物,無法形成均勻的薄膜的情況多。因此,通過衍生為多分支型聚酯,不僅可提高耐熱性,而且也可形成無缺陷的薄膜。In the modified polymer (A) synthesized in the above-described manner, even when the solubility of the compound having two or more hydroxyl groups in the copolymer or in the solvent used is low, after the thermal reaction, it can be homogeneous clear liquid to form a defect-free and uniform film. On the other hand, when the compound having two or more hydroxyl groups is simply added to the system without thermally reacting after the polymerization of the radical copolymer, even if it becomes a solution soluble and transparent to the solvent, the Even after the solvent at the time of thin film formation evaporates, a compound having two or more hydroxyl groups is precipitated due to poor compatibility, and a uniform thin film cannot be formed in many cases. Therefore, by derivatizing into a polybranched polyester, not only heat resistance can be improved, but also a defect-free film can be formed.
所獲得的改性聚合物的重量平均分子量優選為1,000~1,000,000,更優選為3,000~500,000。若處於這些範圍,則塗布性、平坦性良好。The weight average molecular weight of the obtained modified polymer is preferably 1,000 to 1,000,000, and more preferably 3,000 to 500,000. Within these ranges, coating properties and flatness are favorable.
本說明書中的重量平均分子量是利用凝膠滲透色譜法(Gel Permeation Chromatography,GPC)(管柱溫度:35℃、流速:1 ml/min)而求出的聚苯乙烯換算的值。標準的聚苯乙烯使用分子量為645~132,900的聚苯乙烯(例如,安捷倫科技(Agilent Technologies)股份有限公司的聚苯乙烯校準套組(calibration kit)PL2010-0102),管柱使用PL凝膠混合(PLgel MIXED)-D(安捷倫科技(Agilent Technologies)股份有限公司),可使用四氫呋喃(Tetrahydrofuran,THF)作為流動相而進行測定。本說明書中的市售品的重量平均分子量是目錄(catalogue)記載值。The weight average molecular weight in this specification is a polystyrene conversion value calculated|required by gel permeation chromatography (Gel Permeation Chromatography, GPC) (column temperature: 35 degreeC, flow rate: 1 ml/min). The standard polystyrene is polystyrene with molecular weight of 645 to 132,900 (eg, Agilent Technologies Inc. polystyrene calibration kit PL2010-0102), and the column is mixed with PL gel (PLgel MIXED)-D (Agilent Technologies, Inc.), which can be measured using Tetrahydrofuran (THF) as the mobile phase. The weight average molecular weight of a commercial item in this specification is a catalogue description value.
1-2. 具有兩個以上的環氧基的化合物(B) 本發明中所使用的環氧化合物為每一分子具有兩個以上的環氧基的化合物。具有兩個以上的環氧基的化合物(B)可為一種,也可為兩種以上。1-2. Compound (B) having two or more epoxy groups The epoxy compound used in the present invention is a compound having two or more epoxy groups per molecule. The compound (B) which has two or more epoxy groups may be one type or two or more types.
1-2-1. 具有兩個以上的環氧基的化合物(B) 具有兩個以上的環氧基的化合物(B)的例子為雙酚A型環氧化合物、雙酚F型環氧化合物、縮水甘油醚型環氧化合物、縮水甘油酯型環氧化合物、雙酚型環氧化合物、苯酚酚醛清漆型環氧化合物、甲酚酚醛清漆型環氧化合物、雙酚A酚醛清漆型環氧化合物、脂肪族聚縮水甘油醚化合物、環式脂肪族環氧化合物、具有環氧基的單體的聚合物、具有環氧基的單體與其他單體的共聚物及具有矽氧烷鍵結部位的環氧化合物。具有兩個以上的環氧基的化合物(B)優選為具有芳香環的化合物。1-2-1. Compound (B) having two or more epoxy groups Examples of the compound (B) having two or more epoxy groups are bisphenol A type epoxy compounds and bisphenol F type epoxy compounds , Glycidyl ether epoxy compounds, glycidyl ester epoxy compounds, bisphenol epoxy compounds, phenol novolac epoxy compounds, cresol novolac epoxy compounds, bisphenol A novolac epoxy compounds , Aliphatic polyglycidyl ether compounds, cycloaliphatic epoxy compounds, polymers of monomers with epoxy groups, copolymers of monomers with epoxy groups and other monomers, and siloxane bond sites of epoxy compounds. The compound (B) having two or more epoxy groups is preferably a compound having an aromatic ring.
雙酚A型環氧化合物的市售品的具體例為jER 828、jER 1004、jER 1009(均為商品名,三菱化學股份有限公司);雙酚F型環氧化合物的市售品的具體例為jER 806、jER 4005P(均為商品名,三菱化學股份有限公司);縮水甘油醚型環氧化合物的市售品的具體例為特克莫(TECHMORE)VG3101L(商品名,普林泰科(Printec)股份有限公司),EHPE3150(商品名,大賽璐(Daicel)股份有限公司),EPPN-501H、EPPN-502H(均為商品名,日本化藥股份有限公司),及jER 1032H60(商品名,三菱化學股份有限公司);縮水甘油酯型環氧化合物的市售品的具體例為丹納考爾(Denacol)EX-721(商品名,長瀨化成(Nagase chemteX)股份有限公司),及1,2-環己烷二羧酸二縮水甘油酯(商品名,東京化成工業股份有限公司製造);雙酚型環氧化合物的市售品的具體例為jER YX4000、jER YX4000H、jER YL6121H(均為商品名,三菱化學股份有限公司),及NC-3000、NC-3000-L、NC-3000-H、NC-3100(均為商品名,日本化藥股份有限公司);苯酚酚醛清漆型環氧化合物的市售品的具體例為EPPN-201(商品名,日本化藥股份有限公司),及jER 152、jER 154(均為商品名,三菱化學股份有限公司)等;甲酚酚醛清漆型環氧化合物的市售品的具體例為EOCN-102S、EOCN-103S、EOCN-104S、EOCN-1020(均為商品名,日本化藥股份有限公司)等;雙酚A酚醛清漆型環氧化合物的市售品的具體例為jER 157S65、jER 157S70(均為商品名,三菱化學股份有限公司);環式脂肪族環氧化合物的市售品的具體例為賽羅西德(Celloxide)2021P、賽羅西德(Celloxide)3000(均為商品名,大賽璐(Daicel)股份有限公司);具有矽氧烷鍵結部位的環氧化合物的市售品的具體例為1,3-雙[2-(3,4-環氧環己基)乙基]四甲基二矽氧烷(商品名,捷萊斯特股份有限公司(Gelest Incorporated)),TSL9906(商品名,邁圖高新材料(Momentive Performance Materials)有限責任公司),考特奧斯陸(COATOSIL)MP-200(商品名,邁圖高新材料(Momentive Performance Materials)有限責任公司),空珀塞朗(Conpoceran)SQ506(商品名,荒川化學股份有限公司),ES-1023(商品名,信越化學工業股份有限公司)。Specific examples of commercially available bisphenol A epoxy compounds are jER 828, jER 1004, and jER 1009 (all are trade names, Mitsubishi Chemical Corporation); specific examples of commercially available bisphenol F epoxy compounds It is jER 806 and jER 4005P (both trade names, Mitsubishi Chemical Corporation); a specific example of a commercially available glycidyl ether type epoxy compound is TECHMORE VG3101L (trade name, Plintech ( Printec Co., Ltd.), EHPE3150 (trade name, Daicel Co., Ltd.), EPPN-501H, EPPN-502H (all trade names, Nippon Kayaku Co., Ltd.), and jER 1032H60 (trade name, Mitsubishi Chemical Co., Ltd.); specific examples of commercially available glycidyl ester-type epoxy compounds are Denacol EX-721 (trade name, Nagase chemteX Co., Ltd.), and 1 ,2-Cyclohexanedicarboxylic acid diglycidyl ester (trade name, manufactured by Tokyo Chemical Industry Co., Ltd.); specific examples of commercially available bisphenol-type epoxy compounds are jER YX4000, jER YX4000H, jER YL6121H (all are trade names, Mitsubishi Chemical Co., Ltd.), and NC-3000, NC-3000-L, NC-3000-H, NC-3100 (all trade names, Nippon Kayaku Co., Ltd.); phenol novolac-type ring Specific examples of commercially available oxygen compounds are EPPN-201 (trade name, Nippon Kayaku Co., Ltd.), jER 152, jER 154 (all trade names, Mitsubishi Chemical Corporation), etc.; cresol novolak type Specific examples of commercially available epoxy compounds are EOCN-102S, EOCN-103S, EOCN-104S, EOCN-1020 (all trade names, Nippon Kayaku Co., Ltd.), etc.; bisphenol A novolak type epoxy compounds Specific examples of commercially available products are jER 157S65 and jER 157S70 (both are trade names, Mitsubishi Chemical Corporation); specific examples of commercially available cycloaliphatic epoxy compounds are Celloxide 2021P, Celloxide 3000 (all are trade names, Daicel Co., Ltd.); a specific example of a commercially available epoxy compound having a siloxane bond site is 1,3-bis[2 -(3,4-Epoxycyclohexyl)ethyl]tetramethyldisiloxane (trade name, Gelest Incorporated), TSL9906 (trade name, Momentive Performance Materials) LLC), COATOSIL MP-200 (trade name , Momentive Performance Materials Co., Ltd.), Conpoceran SQ506 (trade name, Arakawa Chemical Co., Ltd.), ES-1023 (trade name, Shin-Etsu Chemical Co., Ltd.).
再者,特克莫(TECHMORE)VG3101L(商品名,普林泰科(Printec)股份有限公司)為2-[4-(2,3-環氧丙氧基)苯基]-2-[4-[1,1-雙[4-(2,3-環氧丙氧基)苯基]乙基]苯基]丙烷及1,3-雙[4-[1-[4-(2,3-環氧丙氧基)苯基]-1-[4-[1-[4-(2,3-環氧丙氧基)苯基]-1-甲基乙基]苯基]乙基]苯氧基]-2-丙醇的混合物;EHPE3150(商品名,大賽璐(Daicel)股份有限公司)為2,2-雙(羥基甲基)-1-丁醇的1,2-環氧基-4-(2-氧雜環丙基)環己烷加成物;賽羅西德(Celloxide)2021P(商品名,大賽璐(Daicel)股份有限公司)為3',4'-環氧環己基甲基-3,4-環氧環己烷羧酸酯;賽羅西德(Celloxide)3000(商品名,大賽璐(Daicel)股份有限公司)為1-甲基-4-(2-甲基氧雜環丙基)-7-氧雜雙環[4.1.0]庚烷;考特奧斯陸(COATOSIL)MP-200(商品名,邁圖高新材料(Momentive Performance Materials)有限責任公司)為以3-縮水甘油氧基丙基三甲氧基矽烷為原料成分的聚合物。Furthermore, TECHMORE VG3101L (trade name, Printec Co., Ltd.) is 2-[4-(2,3-glycidoxy)phenyl]-2-[4 -[1,1-bis[4-(2,3-glycidoxy)phenyl]ethyl]phenyl]propane and 1,3-bis[4-[1-[4-(2,3 -Glycidoxy)phenyl]-1-[4-[1-[4-(2,3-glycidoxy)phenyl]-1-methylethyl]phenyl]ethyl] A mixture of phenoxy]-2-propanols; EHPE3150 (trade name, Daicel Co., Ltd.) is the 1,2-epoxy group of 2,2-bis(hydroxymethyl)-1-butanol -4-(2-oxacyclopropyl)cyclohexane adduct; Celloxide 2021P (trade name, Daicel Co., Ltd.) is a 3',4'-epoxy ring Hexylmethyl-3,4-epoxycyclohexanecarboxylate; Celloxide 3000 (trade name, Daicel Co., Ltd.) is 1-methyl-4-(2-methyl) oxacyclopropyl)-7-oxabicyclo[4.1.0]heptane; COATOSIL MP-200 (trade name, Momentive Performance Materials Co., Ltd.) is based on 3 -Glycidyloxypropyltrimethoxysilane as a raw material polymer.
1-2-2. 具有兩個以上的環氧基的化合物(B)相對於改性聚合物(A)的比例 本發明的熱硬化性組合物中的具有兩個以上的環氧基的化合物(B)的總量相對於改性聚合物(A)100重量份的比例為10重量份~500重量份。若具有兩個以上的環氧基的化合物(B)的總量的比例為所述範圍,則平坦性、耐熱性、耐化學品性、基底密接性的平衡良好。具有兩個以上的環氧基的化合物(B)的總量優選為50重量份~300重量份的範圍,但調整與多分支型聚酯、環氧硬化劑的摩爾比來決定所述總量。1-2-2. The ratio of the compound (B) having two or more epoxy groups to the modified polymer (A) The compound having two or more epoxy groups in the thermosetting composition of the present invention The ratio of the total amount of (B) to 100 parts by weight of the modified polymer (A) is 10 parts by weight to 500 parts by weight. When the ratio of the total amount of the compound (B) having two or more epoxy groups is in the above range, the balance of flatness, heat resistance, chemical resistance, and substrate adhesion is favorable. The total amount of the compound (B) having two or more epoxy groups is preferably in the range of 50 parts by weight to 300 parts by weight, but the total amount is determined by adjusting the molar ratio to the multibranched polyester and the epoxy hardener .
1-3. 其他成分 在本發明的熱硬化性組合物中,可添加各種添加劑以提高塗布均勻性、粘接性、透明性、平坦性及耐化學品性。添加劑主要可列舉:環氧硬化劑,溶劑,陰離子系、陽離子系、非離子系、氟系或矽系的整平劑/表面活性劑,矽烷偶聯劑等密接性提高劑,受阻酚系、受阻胺系、磷系、硫系化合物等抗氧化劑,分子量調整劑。1-3. Other Components In the thermosetting composition of the present invention, various additives may be added to improve coating uniformity, adhesiveness, transparency, flatness, and chemical resistance. Additives mainly include: epoxy hardener, solvent, anionic, cationic, nonionic, fluorine-based or silicon-based leveling agent/surfactant, silane coupling agent and other adhesion improvers, hindered phenol-based, Antioxidants such as hindered amine-based, phosphorus-based, sulfur-based compounds, and molecular weight modifiers.
1-3-1. 表面活性劑 在本發明的熱硬化性組合物中,也可添加表面活性劑以提高塗布均勻性。關於表面活性劑的具體例,可列舉:波利弗洛(Polyflow)No.75、波利弗洛(Polyflow)No.90、波利弗洛(Polyflow)No.95(均為商品名,共榮社化學股份有限公司)、迪斯帕畢克(Disperbyk)-161、迪斯帕畢克(Disperbyk)-162、迪斯帕畢克(Disperbyk)-163、迪斯帕畢克(Disperbyk)-164、迪斯帕畢克(Disperbyk)-166、迪斯帕畢克(Disperbyk)-170、迪斯帕畢克(Disperbyk)-180、迪斯帕畢克(Disperbyk)-181、迪斯帕畢克(Disperbyk)-182、BYK-300、BYK-306、BYK-310、BYK-320、BYK-330、BYK-342、BYK-346、BYK-361N、BYK-UV3500、BYK-UV3570(均為商品名,日本畢克化學(BYK Chemie Japan)股份有限公司)、KP-341、KP-368、KF-96-50CS、KF-50-100CS(以上均為商品名,信越化學工業股份有限公司)、沙福隆(Surflon)S611(商品名,AGC清美化學(AGC Seimi Chemical)股份有限公司)、福吉特(Ftergent)222F、福吉特(Ftergent)208G、福吉特(Ftergent)251、福吉特(Ftergent)710FL、福吉特(Ftergent)710FM、福吉特(Ftergent)710FS、福吉特(Ftergent)601AD、福吉特(Ftergent)650A、FTX-218(均為商品名,尼奧斯(Neos)股份有限公司)、美佳法(Megafac)F-410、美佳法(Megafac)F-430、美佳法(Megafac)F-444、美佳法(Megafac)F-472SF、美佳法(Megafac)F-475、美佳法(Megafac)F-477、美佳法(Megafac)F-552、美佳法(Megafac)F-553、美佳法(Megafac)F-554、美佳法(Megafac)F-555、美佳法(Megafac)F-556、美佳法(Megafac)F-558、美佳法(Megafac)F-559、美佳法(Megafac)R-94、美佳法(Megafac)RS-75、美佳法(Megafac)RS-72-K、美佳法(Megafac)RS-76-NS、美佳法(Megafac)DS-21(均為商品名,迪愛生(DIC)股份有限公司)、迪高屯(TEGO Twin)4000、迪高屯(TEGO Twin)4100、迪高弗洛(TEGO Flow)370、迪高格萊德(TEGO Glide)440、迪高格萊德(TEGO Glide)450、迪高拉德(TEGO Rad)2200N(均為商品名,日本贏創(Evonik Japan)股份有限公司)、氟烷基苯磺酸鹽、氟烷基羧酸鹽、氟烷基聚氧乙烯醚、氟烷基碘化銨、氟烷基甜菜鹼、氟烷基磺酸鹽、二甘油四(氟烷基聚氧乙烯醚)、氟烷基三甲基銨鹽、氟烷基氨基磺酸鹽、聚氧乙烯壬基苯基醚、聚氧乙烯辛基苯基醚、聚氧乙烯烷基醚、聚氧乙烯月桂基醚、聚氧乙烯油烯基醚、聚氧乙烯十三烷基醚、聚氧乙烯鯨蠟基醚、聚氧乙烯硬脂基醚、聚氧乙烯月桂酸酯、聚氧乙烯油酸酯、聚氧乙烯硬脂酸酯、聚氧乙烯月桂基胺、山梨醇酐月桂酸酯、山梨醇酐棕櫚酸酯、山梨醇酐硬脂酸酯、山梨醇酐油酸酯、山梨醇酐脂肪酸酯、聚氧乙烯山梨醇酐月桂酸酯、聚氧乙烯山梨醇酐棕櫚酸酯、聚氧乙烯山梨醇酐硬脂酸酯、聚氧乙烯山梨醇酐油酸酯、聚氧乙烯萘基醚、烷基苯磺酸鹽及烷基二苯基醚二磺酸鹽。優選為使用選自這些表面活性劑中的至少一種。1-3-1. Surfactant In the thermosetting composition of the present invention, a surfactant may be added to improve coating uniformity. Specific examples of surfactants include Polyflow No. 75, Polyflow No. 90, and Polyflow No. 95 (all are trade names, totaling Rongshe Chemical Co., Ltd.), Disperbyk-161, Disperbyk-162, Disperbyk-163, Disperbyk- 164, Disperbyk-166, Disperbyk-170, Disperbyk-180, Disperbyk-181, Disperbyk Gram (Disperbyk)-182, BYK-300, BYK-306, BYK-310, BYK-320, BYK-330, BYK-342, BYK-346, BYK-361N, BYK-UV3500, BYK-UV3570 (all are commodities Name, BYK Chemie Japan Co., Ltd.), KP-341, KP-368, KF-96-50CS, KF-50-100CS (the above are all trade names, Shin-Etsu Chemical Industry Co., Ltd.), Surflon S611 (trade name, AGC Seimi Chemical Co., Ltd.), Ftergent 222F, Ftergent 208G, Ftergent 251, Ftergent 710FL, Ftergent 710FM, Ftergent 710FS, Ftergent 601AD, Ftergent 650A, FTX-218 (all trade names, Neos Co., Ltd.), Megafac F-410, Megafac F-430, Megafac F-444, Megafac F-472SF, Megafac F-475, Megafac F-477, Megafac F-552, Megafac F-553, Megafac F-554, Megafac F-555, Megafac F-556, Megafac Megafac F-558, Megafac F-559, Megafac R-94, Megafac RS-75, Megafac RS-72-K, Megafac afac) RS-76-NS, Megafac DS-21 (all trade names, DIC), TEGO Twin 4000, TEGO Twin 4100, TEGO Flow 370, TEGO Glide 440, TEGO Glide 450, TEGO Rad 2200N (all trade names, Evonik, Japan) (Evonik Japan Co., Ltd.), fluoroalkyl benzene sulfonate, fluoroalkyl carboxylates, fluoroalkyl polyoxyethylene ether, fluoroalkyl ammonium iodide, fluoroalkyl betaine, fluoroalkyl sulfonic acid salt, diglycerol tetra (fluoroalkyl polyoxyethylene ether), fluoroalkyl trimethyl ammonium salt, fluoroalkyl sulfamate, polyoxyethylene nonyl phenyl ether, polyoxyethylene octyl phenyl ether, Polyoxyethylene alkyl ether, polyoxyethylene lauryl ether, polyoxyethylene oleyl ether, polyoxyethylene tridecyl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene Laurate, polyoxyethylene oleate, polyoxyethylene stearate, polyoxyethylene laurylamine, sorbitan laurate, sorbitan palmitate, sorbitan stearate, sorbitol Anhydride oleate, sorbitan fatty acid ester, polyoxyethylene sorbitan laurate, polyoxyethylene sorbitan palmitate, polyoxyethylene sorbitan stearate, polyoxyethylene sorbitan oil acid esters, polyoxyethylene naphthyl ethers, alkyl benzene sulfonates and alkyl diphenyl ether disulfonates. It is preferable to use at least one selected from these surfactants.
這些表面活性劑中,若為選自BYK-306、BYK-342、BYK-346、KP-341、KP-368、沙福隆(Surflon)S611、福吉特(Ftergent)710FL、福吉特(Ftergent)710FM、福吉特(Ftergent)710FS、福吉特(Ftergent)601AD、福吉特(Ftergent)650A、美佳法(Megafac)F-477、美佳法(Megafac)F-556、美佳法(Megafac)F-559、美佳法(Megafac)RS-72-K、美佳法(Megafac)DS-21、迪高屯(TEGO Twin)4000、氟烷基苯磺酸鹽、氟烷基羧酸鹽、氟烷基聚氧乙烯醚、氟烷基磺酸鹽、氟烷基三甲基銨鹽及氟烷基氨基磺酸鹽中的至少一種,則熱硬化性組合物的塗布均勻性變高,因此優選。Among these surfactants, if selected from BYK-306, BYK-342, BYK-346, KP-341, KP-368, Surflon S611, Ftergent 710FL, Ftergent 710FM, Ftergent 710FS, Ftergent 601AD, Ftergent 650A, Megafac F-477, Megafac F-556, Megafac F-559, Megafac RS-72-K, Megafac DS-21, TEGO Twin 4000, fluoroalkyl benzene sulfonate, fluoroalkyl carboxylate, fluoroalkyl polyoxyethylene At least one of ether, fluoroalkyl sulfonate, fluoroalkyl trimethylammonium salt, and fluoroalkyl sulfamate is preferred since the coating uniformity of the thermosetting composition becomes high.
相對於熱硬化性組合物總量,本發明的熱硬化性組合物中的表面活性劑的含量優選為0.01重量%~10重量%。The content of the surfactant in the thermosetting composition of the present invention is preferably 0.01% by weight to 10% by weight relative to the total amount of the thermosetting composition.
1-3-2. 偶聯劑 就進一步提高所形成的硬化膜與基板的密接性的觀點而言,本發明的熱硬化性組合物也可還含有偶聯劑。1-3-2. Coupling Agent The thermosetting composition of the present invention may further contain a coupling agent from the viewpoint of further improving the adhesiveness of the cured film to be formed and the substrate.
作為此種偶聯劑,例如可使用矽烷系、鋁系或鈦酸酯系的偶聯劑。具體而言,可列舉:3-縮水甘油氧基丙基二甲基乙氧基矽烷、3-縮水甘油氧基丙基甲基二乙氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷(例如,商品名,薩拉艾斯(Sila-Ace)S510,捷恩智(JNC)股份有限公司)、2-(3,4-環氧環己基)乙基三甲氧基矽烷(例如,商品名,薩拉艾斯(Sila-Ace)S530,捷恩智(JNC)股份有限公司)、3-巰基丙基三甲氧基矽烷(例如,商品名,薩拉艾斯(Sila-Ace)S810,捷恩智(JNC)股份有限公司)、3-縮水甘油氧基丙基三甲氧基矽烷的共聚物(例如,商品名,考特奧斯陸(CoatOSil)MP-200,日本邁圖高新材料(Momentive Performance Materials Japan)有限責任公司)等矽烷系偶聯劑,乙醯烷氧基二異丙醇鋁等鋁系偶聯劑及四異丙基雙(二辛基亞磷酸酯)鈦酸酯等鈦酸酯系偶聯劑。As such a coupling agent, for example, a silane-based, aluminum-based, or titanate-based coupling agent can be used. Specifically, 3-glycidoxypropyldimethylethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltrimethoxysilane, Silane (for example, trade name, Sila-Ace S510, JNC Co., Ltd.), 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (for example, trade name name, Sila-Ace S530, JNC Co., Ltd.), 3-mercaptopropyltrimethoxysilane (for example, trade name, Sila-Ace S810, JNC) JNC Co., Ltd.), a copolymer of 3-glycidyloxypropyltrimethoxysilane (eg, trade name, CoatOSil MP-200, Momentive Performance Materials Japan ) Co., Ltd.) and other silane-based coupling agents, aluminum-based coupling agents such as aluminum acetoxydiisopropoxide, and titanate-based coupling agents such as tetraisopropylbis(dioctylphosphite) titanate coupling agent.
這些偶聯劑中,3-縮水甘油氧基丙基三甲氧基矽烷的提高密接性的效果大,因此優選。Among these coupling agents, 3-glycidyloxypropyltrimethoxysilane is preferable because it has a large effect of improving adhesion.
就所形成的硬化膜與基板的密接性提高的方面而言,相對於熱硬化性組合物總量,偶聯劑的含量優選為0.01重量%以上且10重量%以下。It is preferable that content of a coupling agent is 0.01 weight% or more and 10 weight% or less with respect to the total amount of thermosetting composition from the point which the adhesiveness of the formed cured film and a board|substrate improves.
1-3-3. 抗氧化劑 就提高透明性、防止硬化膜暴露在高溫下的情況下的黃變的觀點而言,本發明的熱硬化性組合物也可還含有抗氧化劑。1-3-3. Antioxidant From the viewpoint of improving transparency and preventing yellowing of the cured film when exposed to high temperature, the thermosetting composition of the present invention may further contain an antioxidant.
在本發明的熱硬化性組合物中,也可添加受阻酚系、受阻胺系、磷系、硫系化合物等抗氧化劑。其中,就耐侯性的觀點而言,優選受阻酚系。作為具體例,可列舉:易璐佳諾斯(Irganox)1010、易璐佳諾斯(Irganox)1010FF、易璐佳諾斯(Irganox)1035、易璐佳諾斯(Irganox)1035FF、易璐佳諾斯(Irganox)1076、易璐佳諾斯(Irganox)1076FD、易璐佳諾斯(Irganox)1098、易璐佳諾斯(Irganox)1135、易璐佳諾斯(Irganox)1330、易璐佳諾斯(Irganox)1726、易璐佳諾斯(Irganox)1425 WL、易璐佳諾斯(Irganox)1520L、易璐佳諾斯(Irganox)245、易璐佳諾斯(Irganox)245FF、易璐佳諾斯(Irganox)259、易璐佳諾斯(Irganox)3114、易璐佳諾斯(Irganox)565、易璐佳諾斯(Irganox)565DD(均為商品名,日本巴斯夫(BASF Japan)股份有限公司)、艾迪科斯塔波(ADK STAB)AO-20、艾迪科斯塔波(ADK STAB)AO-30、艾迪科斯塔波(ADK STAB)AO-50、艾迪科斯塔波(ADK STAB)AO-60、艾迪科斯塔波(ADK STAB)AO-80(均為商品名,艾迪科(ADEKA)股份有限公司)。其中,更優選為易璐佳諾斯(Irganox)1010、艾迪科斯塔波(ADK STAB)AO-60。Antioxidants such as hindered phenol-based, hindered amine-based, phosphorus-based, and sulfur-based compounds may be added to the thermosetting composition of the present invention. Among them, from the viewpoint of weather resistance, a hindered phenol type is preferable. Specific examples include: Irganox 1010, Irganox 1010FF, Irganox 1035, Irganox 1035FF, Irganox 1035FF Irganox 1076, Irganox 1076FD, Irganox 1098, Irganox 1135, Irganox 1330, Irganox Irganox 1726, Irganox 1425 WL, Irganox 1520L, Irganox 245, Irganox 245FF, Irganox Irganox 259, Irganox 3114, Irganox 565, Irganox 565DD (all trade names, BASF Japan) Ltd), ADK STAB AO-20, ADK STAB AO-30, ADK STAB AO-50, ADK STAB STAB) AO-60, ADK STAB AO-80 (both trade names, ADEKA Co., Ltd.). Among them, Irganox 1010 and ADK STAB AO-60 are more preferable.
相對於熱硬化性組合物總量,添加0.1重量份~10重量份的抗氧化劑而使用。0.1 weight part - 10 weight part of antioxidants are added and used with respect to the total amount of thermosetting composition.
1-3-4. 環氧硬化劑 為了提高平坦性、耐化學品性,本發明的組合物也可還含有環氧硬化劑。作為環氧硬化劑,存在有酸酐系硬化劑、胺系硬化劑、酚系硬化劑、咪唑系硬化劑、催化劑型硬化劑及鋶鹽、苯並噻唑鎓鹽、銨鹽、鏻鹽等的感熱性酸產生劑等,就避免硬化膜的著色及硬化膜的耐熱性的觀點而言,優選為酸酐系硬化劑或咪唑系硬化劑或者並用酸酐系硬化劑與咪唑系硬化劑。1-3-4. Epoxy hardener In order to improve flatness and chemical resistance, the composition of the present invention may further contain an epoxy hardener. As epoxy hardeners, there are acid anhydride-based hardeners, amine-based hardeners, phenol-based hardeners, imidazole-based hardeners, catalyst-type hardeners, and sensitized heat such as perylene salts, benzothiazolium salts, ammonium salts, and phosphonium salts. From the viewpoint of avoiding coloration of the cured film and heat resistance of the cured film, etc., an acid anhydride-based curing agent, an imidazole-based curing agent, or a combined use of an acid anhydride-based curing agent and an imidazole-based curing agent is preferable.
所述酸酐系硬化劑的具體例為馬來酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、六氫偏苯三酸酐等脂肪族二羧酸酐;鄰苯二甲酸酐、偏苯三酸酐等芳香族多元羧酸酐;以及苯乙烯-馬來酸酐共聚物。這些酸酐系硬化劑中,優選為耐熱性與對溶劑的溶解性的平衡良好的偏苯三酸酐及六氫偏苯三酸酐。Specific examples of the acid anhydride-based hardener are aliphatic dicarboxylic acid anhydrides such as maleic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, and hexahydrotrimellitic anhydride; Aromatic polycarboxylic acid anhydrides such as phthalic anhydride and trimellitic anhydride; and styrene-maleic anhydride copolymers. Among these acid anhydride-based curing agents, trimellitic anhydride and hexahydrotrimellitic anhydride which have a good balance between heat resistance and solubility in a solvent are preferable.
所述咪唑系硬化劑的具體例為2-十一烷基咪唑、2-十七烷基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、2,3-二氫-1H-吡咯並[1,2-a]苯並咪唑、1-氰基乙基-2-十一烷基咪唑鎓偏苯三酸鹽。這些咪唑系硬化劑中,優選為硬化性與對溶劑的溶解性的平衡良好的2-十一烷基咪唑。Specific examples of the imidazole-based hardener are 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2,3-dihydro- 1H-pyrrolo[1,2-a]benzimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate. Among these imidazole-based curing agents, 2-undecylimidazole having a good balance between curing properties and solubility in solvents is preferred.
在使用環氧硬化劑的情況下,環氧硬化劑相對於具有兩個以上的環氧基的化合物(B)100重量份的比例為0.1重量份~60重量份。關於環氧硬化劑為酸酐系硬化劑的情況下的添加量,更詳細而言,優選為以相對於環氧基而環氧硬化劑中的羧酸酐基或羧基成為0.1倍當量~1.5倍當量的方式進行添加。此時,羧酸酐基以二價進行計算。若以成為0.15倍當量~0.8倍當量的方式添加羧酸酐基或羧基,則耐化學品性進一步提高,因此更優選。In the case of using an epoxy curing agent, the ratio of the epoxy curing agent to 100 parts by weight of the compound (B) having two or more epoxy groups is 0.1 parts by weight to 60 parts by weight. When the epoxy curing agent is an acid anhydride-based curing agent, the amount added is preferably 0.1 to 1.5 times the equivalent of the carboxylic acid anhydride group or carboxyl group in the epoxy curing agent in more detail with respect to the epoxy group. way to add. At this time, the carboxylic acid anhydride group is calculated as divalent. If the carboxylic acid anhydride group or the carboxyl group is added so as to be 0.15 times the equivalent to 0.8 times the equivalent, the chemical resistance is further improved, which is more preferable.
1-3-5. 紫外線吸收劑 就進一步提高所形成的透明膜的劣化抑制能力的觀點而言,本發明的熱硬化性組合物也可含有紫外線吸收劑。1-3-5. Ultraviolet absorber The thermosetting composition of the present invention may contain an ultraviolet absorber from the viewpoint of further improving the deterioration-suppressing ability of the formed transparent film.
紫外線吸收劑的具體例為帝奴彬(TINUVIN)P、帝奴彬(TINUVIN)120、帝奴彬(TINUVIN)144、帝奴彬(TINUVIN)213、帝奴彬(TINUVIN)234、帝奴彬(TINUVIN)326、帝奴彬(TINUVIN)571、帝奴彬(TINUVIN)765(均為商品名,日本巴斯夫(BASF Japan)股份有限公司)。Specific examples of ultraviolet absorbers are TINUVIN P, TINUVIN 120, TINUVIN 144, TINUVIN 213, TINUVIN 234, TINUVIN 234, and TINUVIN (TINUVIN) 326, TINUVIN 571, TINUVIN 765 (all trade names, BASF Japan Co., Ltd.).
相對於熱硬化性組合物總量,添加0.01重量份~10重量份的紫外線吸收劑而使用。0.01 weight part - 10 weight part of ultraviolet absorbers are added and used with respect to the total amount of the thermosetting composition.
1-3-6. 防凝聚劑 就不使固體成分與溶劑融合、防止凝聚的觀點而言,本發明的組合物也可含有防凝聚劑。1-3-6. Anti-agglomeration agent The composition of the present invention may contain an anti-agglomeration agent from the viewpoint of preventing the solid content from being fused with the solvent and preventing agglomeration.
防凝聚劑的具體例為迪斯帕畢克(Disperbyk)-145、迪斯帕畢克(Disperbyk)-161、迪斯帕畢克(Disperbyk)-162、迪斯帕畢克(Disperbyk)-163、迪斯帕畢克(Disperbyk)-164、迪斯帕畢克(Disperbyk)-182、迪斯帕畢克(Disperbyk)-184、迪斯帕畢克(Disperbyk)-185、迪斯帕畢克(Disperbyk)-2163、迪斯帕畢克(Disperbyk)-2164、畢克(BYK)-220S、迪斯帕畢克(Disperbyk)-191、迪斯帕畢克(Disperbyk)-199、迪斯帕畢克(Disperbyk)-2015(均為商品名,日本畢克化學(BYK Chemie Japan)股份有限公司),FTX-218、福吉特(Ftergent)710FM、福吉特(Ftergent)710FS(均為商品名,尼奧斯(Neos)股份有限公司)、弗洛倫(Flowlen)G-600、弗洛倫(Flowlen)G-700(均為商品名,共榮社化學股份有限公司)。Specific examples of the anti-agglomeration agent are Disperbyk-145, Disperbyk-161, Disperbyk-162, Disperbyk-163 , Disperbyk -164, Disperbyk -182, Disperbyk -184, Disperbyk -185, Disperbyk (Disperbyk)-2163, Disperbyk-2164, BYK-220S, Disperbyk-191, Disperbyk-199, Disperbyk Disperbyk-2015 (all trade names, BYK Chemie Japan Co., Ltd.), FTX-218, Ftergent 710FM, Ftergent 710FS (all trade names, Neos Co., Ltd.), Flowlen G-600, Flowlen G-700 (all trade names, Gongrongshe Chemical Co., Ltd.).
相對於熱硬化性組合物總量,添加0.01重量份~10重量份的防凝聚劑而使用。0.01 weight part - 10 weight part of anti-agglomeration agents are added and used with respect to the total amount of the thermosetting composition.
1-3-7. 熱交聯劑 就進一步提高耐熱性、耐化學品性、膜面內均勻性、撓性、柔軟性、彈性的觀點而言,本發明的組合物也可含有熱交聯劑。1-3-7. Thermal crosslinking agent The composition of the present invention may also contain thermal crosslinking agents from the viewpoint of further improving heat resistance, chemical resistance, film in-plane uniformity, flexibility, flexibility, and elasticity agent.
熱交聯劑的具體例為尼卡拉克(Nikalac)MW-30HM、尼卡拉克(Nikalac)MW-100LM、尼卡拉克(Nikalac)MX-270、尼卡拉克(Nikalac)MX-280、尼卡拉克(Nikalac)MX-290、尼卡拉克(Nikalac)MW-390、尼卡拉克(Nikalac)MW-750LM(均為商品名,三和化學(股))。Specific examples of the thermal crosslinking agent are Nikalac MW-30HM, Nikalac MW-100LM, Nikalac MX-270, Nikalac MX-280, Nikalac Nikalac (Nikalac) MX-290, Nikalac (Nikalac) MW-390, Nikalac (Nikalac) MW-750LM (all trade names, Sanhe Chemical (stock)).
相對於組合物總量,添加0.1重量份~10重量份的熱交聯劑而使用。The thermal crosslinking agent is used by adding 0.1 to 10 parts by weight with respect to the total amount of the composition.
1-4. 溶劑(C) 本發明的熱硬化性組合物包含溶劑(C)。本發明的組合物中所使用的溶劑(C)優選為可溶解改性聚合物(A)及具有兩個以上的環氧基的化合物(B)的溶劑。所述溶劑的具體例為乙酸乙酯、乙酸丁酯、乙酸丙酯、丙酸丁酯、乳酸乙酯、甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯、乙酸-3-甲氧基丁酯、3-氧基丙酸甲酯、3-羥基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、2-羥基丙酸甲酯、2-羥基丙酸丙酯、2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯、4-羥基-4-甲基-2-戊酮、1,4-丁二醇、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯、乙二醇單丁醚乙酸酯、環己酮、環戊酮、二乙二醇單甲醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚、二乙二醇單乙醚乙酸酯、二乙二醇單丁醚、二乙二醇單丁醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚及二乙二醇甲基乙基醚。溶劑可為這些溶劑的一種,也可為這些溶劑的兩種以上的混合物。1-4. Solvent (C) The thermosetting composition of the present invention contains a solvent (C). The solvent (C) used in the composition of the present invention is preferably a solvent in which the modified polymer (A) and the compound (B) having two or more epoxy groups can be dissolved. Specific examples of the solvent are ethyl acetate, butyl acetate, propyl acetate, butyl propionate, ethyl lactate, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, ethyl acetate. Methyl oxyacetate, ethyl ethoxyacetate, 3-methoxybutyl acetate, methyl 3-oxypropionate, ethyl 3-hydroxypropionate, methyl 3-methoxypropionate, Ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 2-hydroxypropionate, propyl 2-hydroxypropionate, 2-methoxypropionate methyl propionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate, 2-hydroxy- Methyl 2-Methylpropionate, Ethyl 2-Hydroxy-2-Methylpropionate, Methyl 2-Methoxy-2-Methylpropionate, Ethyl 2-Ethoxy-2-Methylpropionate Ester, Methyl Pyruvate, Ethyl Pyruvate, Propyl Pyruvate, Methyl Acetate, Ethyl Acetate, Methyl 2-Oxobutyrate, Ethyl 2-Oxobutyrate, 4-Hydroxybutyrate -4-Methyl-2-pentanone, 1,4-butanediol, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, ethylene glycol Monobutyl ether acetate, cyclohexanone, cyclopentanone, diethylene glycol monomethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether, diethylene glycol monoethyl ether acetate , Diethylene glycol monobutyl ether, diethylene glycol monobutyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether and diethylene glycol methyl ethyl ether. The solvent may be one of these solvents, or may be a mixture of two or more of these solvents.
1-5. 熱硬化性組合物的保存 本發明的熱硬化性組合物若在-30℃~25℃的範圍內保存,則組合物的經時穩定性變良好。若保存溫度為-20℃~10℃,則析出物也不存在而更優選。1-5. Storage of thermosetting composition When the thermosetting composition of the present invention is stored in the range of -30°C to 25°C, the temporal stability of the composition becomes favorable. When the storage temperature is -20°C to 10°C, the precipitates do not exist, which is more preferable.
2. 由熱硬化性組合物形成的硬化膜 關於本發明的熱硬化性組合物,將改性聚合物(A)、具有兩個以上的環氧基的化合物(B)加以混合,並根據目標特性,視需要進而選擇添加環氧硬化劑、溶劑、表面活性劑、密接性提高劑、抗氧化劑及其他添加劑。2. Cured film formed from thermosetting composition With regard to the thermosetting composition of the present invention, the modified polymer (A) and the compound (B) having two or more epoxy groups are mixed and adjusted according to the purpose According to the characteristics, epoxy hardeners, solvents, surfactants, adhesion improvers, antioxidants and other additives can be added as needed.
若將如上所述而製備的熱硬化性組合物(在無溶劑的固體狀態的情況下,溶解在溶劑中之後)塗布在基體表面上,通過例如加熱等而將溶劑除去,則可形成塗膜。對基體表面的熱硬化性組合物的塗布可利用旋塗法、輥塗法、浸漬法及狹縫塗布法等現有公知的方法形成塗膜。繼而,利用加熱板或烘箱等將所述塗膜暫時煆燒。暫時煆燒條件視各成分的種類及調配比例而不同,通常在70℃~150℃下,若使用烘箱則為5分鐘~15分鐘,若使用加熱板則為1分鐘~5分鐘。其後,為了使塗膜硬化而進行正式煆燒。正式煆燒條件視各成分的種類及調配比例而不同,通常在180℃~250℃、優選為200℃~250℃下,若使用烘箱則為30分鐘~90分鐘,若使用加熱板則為5分鐘~30分鐘,可通過進行加熱處理而獲得硬化膜。When the thermosetting composition prepared as described above (in the case of a solvent-free solid state, after being dissolved in a solvent) is coated on the surface of a substrate, and the solvent is removed by heating, for example, a coating film can be formed . The coating film of the thermosetting composition on the surface of the substrate can be formed by conventionally known methods such as spin coating, roll coating, dipping, and slit coating. Next, the coating film is temporarily calcined with a hot plate, an oven, or the like. The temporary sintering conditions vary depending on the type of each component and the mixing ratio, but it is usually 70°C to 150°C, 5 minutes to 15 minutes when an oven is used, and 1 minute to 5 minutes when a hot plate is used. Then, in order to harden a coating film, main sintering is performed. The main sintering conditions vary depending on the type of each component and the mixing ratio, but it is usually 180°C to 250°C, preferably 200°C to 250°C, 30 minutes to 90 minutes when an oven is used, and 5 minutes when a hot plate is used. A cured film can be obtained by performing a heat treatment for 30 minutes to 30 minutes.
以所述方式獲得的硬化膜在加熱時,1)改性聚合物(A)與具有兩個以上的環氧基的化合物(B)反應而形成三維網絡,因此非常強韌,且透明性、耐熱性、耐化學品性、平坦性、密接性優異。另外,就相同的理由而言,也期待耐光性、耐濺射性、耐劃傷性、塗布性優異。因此,本發明的硬化膜若用作彩色濾光片用的保護膜,則有效,可使用所述彩色濾光片來製造液晶顯示元件或固體攝像元件。另外,除了彩色濾光片用的保護膜以外,本發明的硬化膜若用作形成在薄膜晶體管(Thin Film Transistor,TFT)與透明電極間的透明絕緣膜或形成在透明電極與定向膜間的透明絕緣膜,則也有效。進而,本發明的硬化膜即便用作發光二極管(Light Emitting Diode,LED)發光體的保護膜,也有效。 [實施例]The cured film obtained in the above-mentioned manner is very strong and tough because 1) the modified polymer (A) reacts with the compound (B) having two or more epoxy groups to form a three-dimensional network when heated. Excellent heat resistance, chemical resistance, flatness, and adhesion. Also, for the same reason, it is expected to be excellent in light resistance, sputtering resistance, scratch resistance, and coatability. Therefore, when the cured film of this invention is used as a protective film for color filters, it is effective, and a liquid crystal display element or a solid-state imaging element can be manufactured using the said color filter. In addition to the protective film for color filters, if the cured film of the present invention is used as a transparent insulating film formed between a thin film transistor (Thin Film Transistor, TFT) and a transparent electrode, or a film formed between a transparent electrode and an orientation film A transparent insulating film is also effective. Furthermore, the cured film of this invention is effective even if it is used as a protective film of a light emitting diode (Light Emitting Diode, LED) light-emitting body. [Example]
繼而,通過合成例、實施例及比較例對本發明進行具體說明,但本發明並不受這些實施例的任何限定。Next, the present invention will be specifically described with reference to Synthesis Examples, Examples, and Comparative Examples, but the present invention is not limited to these Examples at all.
對於每種成分,記載合成例、實施例及比較例中所使用的化合物。For each component, compounds used in Synthesis Examples, Examples, and Comparative Examples are described.
[合成例1]改性聚合物(A1)溶液的合成 在帶有攪拌機的四口燒瓶中,以下述重量裝入3-甲氧基丙酸甲酯(MMP)、N-環己基馬來醯亞胺、馬來酸酐、自由基引發劑V-65(和光純藥工業製造)、α-甲基苯乙烯二聚物,在乾燥氮氣流下且在80℃下加熱攪拌2小時,從而獲得自由基共聚物(合成第一階段)。 MMP 23.333 g N-環己基馬來醯亞胺 6.464 g 馬來酸酐 3.537 g V-65 0.100 g α-甲基苯乙烯二聚物 0.050 g[Synthesis example 1] Synthesis of modified polymer (A1) solution In a four-necked flask with a stirrer, methyl 3-methoxypropionate (MMP) and N-cyclohexylmalein were charged with the following weights Imine, maleic anhydride, radical initiator V-65 (manufactured by Wako Pure Chemical Industries, Ltd.), α-methylstyrene dimer, heated and stirred at 80°C for 2 hours under dry nitrogen flow to obtain radicals Copolymer (first stage of synthesis). MMP 23.333 g N-cyclohexylmaleimide 6.464 g Maleic anhydride 3.537 g V-65 0.100 g α-Methylstyrene dimer 0.050 g
其後,將反應液冷卻至25℃,投入5.669 g的4,4'-異亞丙基雙(2-苯氧基乙醇)後,在150℃下攪拌3小時(合成第二階段)。Then, the reaction liquid was cooled to 25 degreeC, 5.669 g of 4,4'-isopropylidenebis(2-phenoxyethanol) were injected|thrown-in, and it stirred at 150 degreeC for 3 hours (synthesis second stage).
將溶液冷卻至室溫,從而獲得淡黃色透明的改性聚合物(A1)的30重量%溶液。對溶液的一部分進行取樣,利用GPC分析(聚苯乙烯標準)測定重量平均分子量。其結果,所獲得的改性聚合物(A1)的重量平均分子量Mw為14,000,多分散度Mw/Mn為3.8。The solution was cooled to room temperature to obtain a 30% by weight solution of a light yellow transparent modified polymer (A1). A part of the solution was sampled, and the weight average molecular weight was determined by GPC analysis (polystyrene standard). As a result, the weight average molecular weight Mw of the obtained modified polymer (A1) was 14,000, and the polydispersity Mw/Mn was 3.8.
[合成例2~合成例10]改性聚合物(A2)~改性聚合物(A10)的溶液的合成 依據合成例1的方法,以表1中記載的溫度、時間及比例(單位:g)使各成分反應,從而獲得改性聚合物(A2)~改性聚合物(A10)的溶液。[Synthesis Example 2 to Synthesis Example 10] The solution of modified polymer (A2) to modified polymer (A10) was synthesized according to the method of Synthesis Example 1, and the temperature, time and ratio (unit: g) described in Table 1 were used. ) reacts the components to obtain a solution of the modified polymer (A2) to the modified polymer (A10).
[比較合成例1~比較合成例2]聚酯(R1)及聚酯(R2)的溶液的合成 以表1中記載的溫度、時間及比例使無分支結構且不具有本技術方案中所含的特定結構的通常的線狀聚酯反應,從而獲得聚酯(R1)及聚酯(R2)的溶液。其中,反應溫度為150℃且設為3小時。[Comparative Synthesis Example 1 to Comparative Synthesis Example 2] Synthesis of solutions of polyester (R1) and polyester (R2) at the temperature, time, and ratio described in Table 1 without a branched structure and without a branched structure contained in this technical solution The general linear polyester of the specific structure is reacted to obtain a solution of polyester (R1) and polyester (R2). However, the reaction temperature was set to 150° C. for 3 hours.
表1
表1中以簡稱記載的合成例及比較合成例中所使用的化合物分別為如下所述。 CHMI:N-環己基馬來醯亞胺 NPM:N-苯基馬來醯亞胺 IN:茚 MAH:馬來酸酐 ODPA:4,4'-氧基二鄰苯二甲酸酐 BPDA:3,3',4,4'-聯苯四羧酸二酐 V-65:2,2'-偶氮雙(2,4-二甲基戊腈);和光純藥工業(股)製造 αMSD:α-甲基苯乙烯二聚物 bisA-2EOH:4,4'-異亞丙基雙(2-苯氧基乙醇)The compounds used in the synthesis examples and comparative synthesis examples described by the abbreviations in Table 1 are as follows, respectively. CHMI: N-cyclohexylmaleimide NPM: N-phenylmaleimide IN: Indene MAH: Maleic anhydride ODPA: 4,4'-oxydiphthalic anhydride BPDA: 3,3 ',4,4'-Biphenyltetracarboxylic dianhydride V-65: 2,2'-azobis(2,4-dimethylvaleronitrile); manufactured by Wako Pure Chemical Industries, Ltd. αMSD: α- Methylstyrene dimer bisA-2EOH: 4,4'-isopropylidene bis(2-phenoxyethanol)
BPE-40、BPE-60、BPE-100:新波爾(Newpol)BPE-40、新波爾(Newpol)BPE-60、新波爾(Newpol)BPE-100;三洋化成工業(股)製造;為具有下述結構的二醇,且分別為羥基價為276、228、167的化合物 BPE-40, BPE-60, BPE-100: Newpol BPE-40, Newpol BPE-60, Newpol BPE-100; manufactured by Sanyo Chemical Industry Co., Ltd.; are diols with the following structures, and are compounds with hydroxyl valences of 276, 228, and 167, respectively
HT:1,2,6-己三醇 TMP:三羥甲基丙烷 PE:季戊四醇 BD:1,4-丁二醇 MMP:3-甲氧基丙酸甲酯HT: 1,2,6-Hexanetriol TMP: Trimethylolpropane PE: Pentaerythritol BD: 1,4-Butanediol MMP: Methyl 3-methoxypropionate
[實施例1] 以表2中記載的比例(重量份)將合成例1中所獲得的改性聚合物(A1)的30重量%溶液、作為三官能環氧化合物的VG3101L、作為二官能環氧化合物的YX4000H、作為硬化劑的偏苯三酸酐(TMA)、作為矽烷偶聯劑的S510、作為抗氧化劑的艾迪科斯塔波(ADK STAB)AO-60、作為表面活性劑的F-556及作為稀釋溶劑的丙二醇單甲醚乙酸酯(PGMEA)混合溶解,利用薄膜過濾器(孔徑0.2 μm)進行過濾,從而獲得熱硬化性組合物。[Example 1] A 30% by weight solution of the modified polymer (A1) obtained in Synthesis Example 1, VG3101L as a trifunctional epoxy compound, and a bifunctional ring in the proportions (parts by weight) described in Table 2 YX4000H as oxygen compound, trimellitic anhydride (TMA) as hardener, S510 as silane coupling agent, ADK STAB AO-60 as antioxidant, F-556 as surfactant and dilution Propylene glycol monomethyl ether acetate (PGMEA) as a solvent was mixed and dissolved, and was filtered with a membrane filter (pore size: 0.2 μm) to obtain a thermosetting composition.
[實施例2~實施例13及比較例1、比較例2] 依據實施例1的方法,以表2中記載的比例(重量份)將各成分混合溶解而獲得熱硬化性組合物。[Examples 2 to 13 and Comparative Example 1 and Comparative Example 2] According to the method of Example 1, the respective components were mixed and dissolved at the ratio (parts by weight) described in Table 2 to obtain a thermosetting composition.
表2
使用所獲得的各個熱硬化性組合物,並利用以下記載的方法來評價耐熱性、平坦化率、基底密接性。將實施例1~實施例13的硬化膜的評價結果匯總記載於表3中。另外,關於比較例1及比較例2,對使用通常的含有無分支結構的線狀聚酯的熱硬化性組合物形成的硬化膜的耐熱性、平坦化率、基底密接性進行評價。將評價結果一並記載於表3中。Using each of the obtained thermosetting compositions, heat resistance, planarization rate, and substrate adhesion were evaluated by the methods described below. The evaluation results of the cured films of Examples 1 to 13 are collectively described in Table 3. Moreover, about the comparative example 1 and the comparative example 2, the heat resistance, planarization rate, and base adhesion of the cured film formed using the thermosetting composition containing the linear polyester of a normal non-branched structure were evaluated. The evaluation results are collectively described in Table 3.
[耐熱性的評價方法] 以650 rpm歷時10秒將所獲得的熱硬化性組合物旋塗於玻璃基板上,在80℃的加熱板上預烘烤2分鐘。繼而,在烘箱中以230℃後烘烤(Post Bake,PB)30分鐘,從而獲得帶有硬化膜的玻璃基板(將其設為PB後膜厚)。針對所獲得的帶有硬化膜的玻璃基板,使用階差/表面粗糙度/微細形狀測定裝置(商品名,P-17,KLA科磊(KLA TENCOR)股份有限公司)來測定膜厚,並設為初期膜厚。其後,在烘箱中以230℃對帶有硬化膜的玻璃基板進行60分鐘後烘烤,並同樣地測定膜厚(將其設為EB1後膜厚)。另外,另行將PB後的帶有硬化膜的玻璃基板在250℃下後烘烤60分鐘,並同樣地測定膜厚(將其設為EB2後膜厚)。使用以下式來算出殘膜率1、殘膜率2,將PB-EB1間的殘膜率99%以上者設為○,將未滿99%~98%者設為△,將未滿98%者設為×。另外,將PB-EB2間的殘膜率99%以上者設為○,將未滿99%~98%者設為△,將未滿98%者設為×。 殘膜率1(%)=(EB1後膜厚/PB後膜厚)×100 殘膜率2(%)=(EB2後膜厚/PB後膜厚)×100[Evaluation method of heat resistance] The obtained thermosetting composition was spin-coated on a glass substrate at 650 rpm for 10 seconds, and prebaked on a hot plate at 80° C. for 2 minutes. Then, it was post-baking (Post Bake, PB) for 30 minutes at 230 degreeC in an oven, and the glass substrate with a cured film was obtained (it was made into the film thickness after PB). For the obtained glass substrate with a cured film, the film thickness was measured using a level difference/surface roughness/fine shape measuring apparatus (trade name, P-17, KLA TENCOR Co., Ltd.), and set is the initial film thickness. After that, the glass substrate with a cured film was post-baked at 230° C. in an oven for 60 minutes, and the film thickness was measured in the same manner (it was assumed to be the film thickness after EB1). Moreover, the glass substrate with a cured film after PB was post-baked at 250 degreeC for 60 minutes separately, and the film thickness was measured similarly (it was made into EB2 post-film thickness). The residual film ratio 1 and the residual film ratio 2 were calculated using the following formulas, and the residual film ratio between PB-EB1 was set to be 99% or more as ○, less than 99% to 98% as △, and less than 98%. set as ×. In addition, the remaining film ratio between PB-EB2 was set to 99% or more as ○, less than 99% to 98% as Δ, and less than 98% as ×. Residual film rate 1 (%) = (film thickness after EB1 / film thickness after PB) × 100 Residual film rate 2 (%) = (film thickness after EB2 / film thickness after PB) × 100
[平坦性的評價方法] 在預先使用階差/表面粗糙度/微細形狀測定裝置(商品名,P-17,KLA科磊(KLA TENCOR)股份有限公司)測定了表面階差的包含抗蝕劑圖案的凹凸基板(線100 μm、空間50 μm、膜厚1 μm的圖案基板)上,以650 rpm歷時10秒旋塗所獲得的熱硬化性組合物,在80℃的加熱板上預烘烤2分鐘。繼而,在烘箱中以230℃後烘烤30分鐘,從而獲得保護膜的平均膜厚為1.5 μm的帶有硬化膜的彩色濾光片基板。其後,對所獲得的帶有硬化膜的彩色濾光片基板測定表面階差。根據無硬化膜的彩色濾光片基板及帶有硬化膜的彩色濾光片基板的表面階差的最大值(以下略記為“最大階差”),並使用下述計算式來算出平坦化率,將結果示於表3中。關於平坦性的結果,將100%~80%評價為◎,將79%~60%評價為○,將未滿60%評價為×。 平坦化率(%)=((凹凸基板的最大階差-帶有硬化膜的凹凸基板的最大階差)/凹凸基板的最大階差)×100[Evaluation method of flatness] A resist containing a surface level difference was measured in advance using a level difference/surface roughness/fine shape measuring device (trade name, P-17, KLA TENCOR Co., Ltd.). The obtained thermosetting composition was spin-coated at 650 rpm for 10 seconds on a patterned uneven substrate (a patterned substrate with lines of 100 μm, spaces of 50 μm, and film thickness of 1 μm), and pre-baked on a hot plate at 80°C 2 minutes. Then, it post-baked at 230 degreeC in an oven for 30 minutes, and obtained the color filter board|substrate with a cured film whose average film thickness of a protective film is 1.5 micrometers. Then, the surface level difference was measured about the obtained color filter board|substrate with a cured film. From the maximum value of the surface level difference (hereinafter abbreviated as "maximum level difference") of the color filter substrate without a cured film and the color filter substrate with a cured film, the planarization rate was calculated using the following calculation formula , the results are shown in Table 3. Regarding the results of flatness, 100% to 80% were evaluated as ⊚, 79% to 60% were evaluated as ○, and less than 60% were evaluated as ×. Flattening rate (%) = ((Maximum level difference of uneven substrate - Maximum level difference of uneven substrate with cured film)/Maximum level difference of uneven substrate) × 100
[密接性的評價方法] 以650 rpm歷時10秒將所獲得的熱硬化性組合物旋塗於凹凸基板(線:100 μm、空間:50 μm、膜厚:1 μm)上,在80℃的加熱板上預烘烤2分鐘。繼而,在烘箱中以230℃後烘烤30分鐘,從而獲得帶有硬化膜的凹凸基板。針對所獲得的帶有硬化膜的凹凸基板與同樣地製作而得的帶有硬化膜的玻璃基板這兩者,進行交叉切割試驗(日本工業標準(Japanese Industrial Standards,JIS)K 5400,剝離膠帶:使用3M製造No.361),依據以下的分類0~分類5來進行評價,將分類0~分類1設為○,將分類2~分類3設為△,將分類4~分類5設為×。將帶有硬化膜的凹凸基板的密接性評價設為“密接性評價1”,將帶有硬化膜的玻璃基板的密接性評價設為“密接性評價2”。 <分類0>¼切割的邊緣完全平滑,且任一格子的網格中均無剝落。 <分類1>¼切割的交叉點處的塗膜的小的剝落。在交叉切割部分,受到影響的部分不會明確超出5%。 <分類2>¼塗膜沿切割的邊緣及/或在交叉點處剝落。在交叉切割部分,受到影響的部分明確超過5%但不會超出15%。 <分類3>¼塗膜沿切割的邊緣而局部或整個面地產生大的剝落,及/或網格的許多部分局部或整個面地剝落。在交叉切割部分,受到影響的部分明確超過15%但不會超出35%。 <分類4>¼塗膜沿切割的邊緣而局部或整個面地產生大的剝落,及/或多處的網格局部或整個面地剝落。在交叉切割部分,受到影響的部分不會明確超出35%。 <分類5>¼即便為分類4,也無法分類的剝落程度的任一者。[Evaluation method of adhesiveness] The obtained thermosetting composition was spin-coated on a concavo-convex substrate (line: 100 μm, space: 50 μm, film thickness: 1 μm) at 650 rpm for 10 seconds, and was heated at 80° C. Pre-bake on hotplate for 2 minutes. Then, it post-baked at 230 degreeC in an oven for 30 minutes, and obtained the uneven|corrugated board|substrate with a cured film. The cross-cut test (Japanese Industrial Standards (JIS) K 5400) was performed on both the obtained uneven substrate with a cured film and the similarly produced glass substrate with a cured film, and the tape was peeled off: Using 3M product No. 361), evaluation was performed according to the following classifications 0 to 5, and classification 0 to classification 1 were set to ○, classification 2 to classification 3 were set to △, and classification 4 to classification 5 were set to ×. Let the adhesiveness evaluation of the uneven|corrugated board|substrate with a cured film be "adhesion evaluation 1", and let the adhesiveness evaluation of the glass substrate with a cured film be "adhesion evaluation 2". <Category 0> The edge of the ¼ cut is completely smooth, and there is no flaking in the mesh of any of the lattices. <Classification 1> Small peeling of the coating film at the intersection of the ¼ cut. In the cross-cut section, the affected section will not clearly exceed 5%. <Classification 2> ¼ of the coating film peeled off along the edge of the cut and/or at the intersection. In the cross-cut section, the affected section clearly exceeds 5% but does not exceed 15%. <Classification 3> ¼ of the coating film was partially or entirely peeled off along the cut edge, and/or many parts of the mesh were partially or entirely peeled off. In the cross-cut section, the affected section clearly exceeds 15% but does not exceed 35%. <Classification 4> ¼ of the coating film was partially or entirely peeled off along the cut edge, and/or the meshes at multiple locations were partially or entirely peeled off. In the cross-cut section, the affected section does not clearly exceed 35%. <Classification 5> ¼ of any degree of peeling that cannot be classified even if it is classified as 4.
[透明性的評價方法] 以650 rpm歷時10秒將所獲得的熱硬化性組合物旋塗於玻璃基板上,在80℃的加熱板上預烘烤2分鐘。繼而,在烘箱中以230℃熱處理30分鐘,從而獲得膜厚為1.5 μm的帶有硬化膜的玻璃基板。針對所獲得的帶有硬化膜的玻璃基板,利用紫外可見近紅外分光光度計(商品名:V-670,日本分光股份有限公司)來測定硬化膜的400 nm下的透光率。在所述情況下,僅使用玻璃基板作為參考,並算出硬化膜單體的透光率(在所述情況下,不考慮由多重反射所引起的干涉)。將透光率為98%以上的情況評價為透明性○,將透光率未滿95%的情況評價為透明性×,將其之間評價為△。[Evaluation method of transparency] The obtained thermosetting composition was spin-coated on a glass substrate at 650 rpm for 10 seconds, and prebaked on a hot plate at 80° C. for 2 minutes. Then, it heat-processed for 30 minutes at 230 degreeC in an oven, and obtained the glass substrate with a cured film whose film thickness is 1.5 micrometers. About the obtained glass substrate with a cured film, the light transmittance in 400 nm of a cured film was measured using an ultraviolet-visible-near-infrared spectrophotometer (trade name: V-670, JASCO Corporation). In this case, only the glass substrate is used as a reference, and the light transmittance of the cured film alone is calculated (in this case, interference due to multiple reflection is not considered). When the light transmittance was 98% or more, it was evaluated as transparency ○, when the light transmittance was less than 95%, it was evaluated as transparency x, and the difference was evaluated as Δ.
根據表3所示的結果明確得知,實施例1~實施例13的熱硬化性組合物滿足耐熱性、平坦性、密接性。另一方面,比較例1、比較例2中,無法滿足所有的特性。 表3
由本發明的熱硬化性組合物獲得的硬化膜的耐熱性、平坦性、基底密接性均良好,且可用作彩色濾光片、LED發光元件及受光元件等各種光學材料等的保護膜,形成於TFT與透明電極間及透明電極與定向膜間的絕緣膜,以及鈍化膜、緩衝塗膜及平坦化膜。The cured film obtained from the thermosetting composition of the present invention has good heat resistance, flatness, and substrate adhesion, and can be used as a protective film for various optical materials such as color filters, LED light-emitting elements, and light-receiving elements, etc. The insulating film between the TFT and the transparent electrode and between the transparent electrode and the orientation film, as well as the passivation film, the buffer coating film and the planarization film.
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