[go: up one dir, main page]

TWI767670B - Method and device for core winding wire - Google Patents

Method and device for core winding wire Download PDF

Info

Publication number
TWI767670B
TWI767670B TW110115007A TW110115007A TWI767670B TW I767670 B TWI767670 B TW I767670B TW 110115007 A TW110115007 A TW 110115007A TW 110115007 A TW110115007 A TW 110115007A TW I767670 B TWI767670 B TW I767670B
Authority
TW
Taiwan
Prior art keywords
wire
iron core
winding
station
clamp
Prior art date
Application number
TW110115007A
Other languages
Chinese (zh)
Other versions
TW202242925A (en
Inventor
鐘仁志
高銘彬
Original Assignee
萬潤科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 萬潤科技股份有限公司 filed Critical 萬潤科技股份有限公司
Priority to TW110115007A priority Critical patent/TWI767670B/en
Priority to CN202110814118.8A priority patent/CN115249577A/en
Application granted granted Critical
Publication of TWI767670B publication Critical patent/TWI767670B/en
Publication of TW202242925A publication Critical patent/TW202242925A/en

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Wire Processing (AREA)

Abstract

本發明提供一種鐵芯捲繞線材的方法及裝置,該鐵芯捲繞線材的方法係包括:提供一可作間歇旋轉的旋轉座,其上設有複數個夾具,每一夾具分別對應設有工作站;其中,以一進出料站將一鐵芯提供至該夾具被夾持;以一繞線站將一第一線材及一第二線材捲繞至該鐵芯;完成線材捲繞的該鐵芯被該旋轉座送至該進出料站被排出收集;藉此以進行複數條線材的入線端及出線端皆在同一凸緣上的鐵芯上線材的捲繞。The present invention provides a method and a device for winding a wire with an iron core. The method for winding a wire with an iron core comprises: providing a rotating seat capable of intermittent rotation, on which a plurality of clamps are provided, and each clamp is correspondingly provided with Workstation; wherein, an iron core is provided to the fixture to be clamped by an in-out material station; a first wire and a second wire are wound to the iron core by a winding station; the iron that completes the wire winding The core is sent to the in-out material station by the rotary base to be discharged and collected; thereby, the winding of the wire rod of the iron core with the wire-in and wire-out ends of the plurality of wires being on the same flange is performed.

Description

鐵芯捲繞線材的方法及裝置Method and device for iron core winding wire

本發明係有關於一種鐵芯捲繞線材的方法及裝置,尤指一種將線材捲繞在兩端為凸緣,其間為一捲芯部的鐵芯上的鐵芯捲繞線材的方法及裝置。The present invention relates to a method and a device for winding a wire with an iron core, in particular to a method and a device for winding the wire on an iron core with flanges at both ends and a core between them. .

一般在一鐵芯上捲繞線材而形成的電子元件如變壓器或電感種類相當多,常見的通常包括兩種:一種是使用環形鐵芯,另一種為使用工字形鐵芯;其中,先前技術採用工字形鐵芯捲繞線材者,該工字形鐵芯通常在兩端分別設有一入線端凸緣及一出線端凸緣,其間為一捲芯部,大部份使用可作間歇旋轉的旋轉座,在該旋轉座外等角度分別各設有多個工作站,以分別進行包括入料、繞線、剪線、排廢線、焊接、卸料收集等製程,在進行繞線時,通常使該鐵芯其中該入線端凸緣被一夾具夾持,另一出線端凸緣則被抵靠支撐,線材以一繞針牽引經該夾具端的該入線端凸緣上表面的電極後先被點焊固定,再使該夾具連動該鐵芯旋轉以捲繞線材在該捲芯部上,然後該繞針再牽引該線材經該出線端凸緣,及使該線材在該出線端凸緣上表面的電極被點焊固定,而完成線材捲繞後的鐵芯至一卸料收集工作站被排出收集。There are many types of electronic components such as transformers or inductors generally formed by winding wires on an iron core. The common ones usually include two types: one is to use a toroidal iron core, and the other is to use an I-shaped iron core; among them, the prior art uses The I-shaped iron core is used for winding wire. The I-shaped iron core is usually provided with an inlet end flange and an outlet end flange at both ends, and a coil core is in between. There are multiple work stations at equal angles outside the rotating base to carry out processes including feeding, winding, trimming, discharging waste, welding, unloading and collecting. When winding, usually use In the iron core, the incoming wire end flange is clamped by a clamp, and the other outgoing wire end flange is abutted and supported. Spot welding is fixed, and then the clamp rotates in conjunction with the iron core to wind the wire on the winding core, and then the winding needle pulls the wire through the flange of the outlet end, and makes the wire protrude at the outlet end The electrode on the upper surface of the edge is fixed by spot welding, and the iron core after the wire is wound is discharged and collected at a discharge and collection station.

所述鐵芯捲繞線材的先前技術,僅適用於該鐵芯的電極分別各位於該入線端凸緣及該出線端凸緣,且皆位於上表面,若進行繞線的鐵芯其電極僅在一凸緣上,即線材的入線端及出線端皆在同一凸緣上,且電極並非位於上表面,而係位於凸緣端側面,則前述先前技術即無法實施;且若進行捲繞的線材不只一條,則因可能涉及多個工作站同時圍繞在該旋轉座周圍,或工作站本身即具有機構複雜性而佔用較大空間,導致某些製程無法安排在該旋轉座周圍進行。The prior art of the iron core winding wire is only applicable to the iron core whose electrodes are respectively located on the incoming wire end flange and the outgoing wire end flange, and both are located on the upper surface. Only on one flange, that is, the incoming and outgoing ends of the wire are on the same flange, and the electrode is not located on the upper surface, but is located on the side of the flange end, the aforementioned prior art cannot be implemented; and if coiling is performed If more than one wire is wound, it may involve multiple workstations surrounding the swivel base at the same time, or the workstation itself has a complex mechanism and occupies a large space, so some processes cannot be arranged around the swivel base.

爰此,本發明之目的,在於提供一種可適用複數條線材的入線端及出線端皆在同一凸緣上的鐵芯捲繞線材的方法。Therefore, an object of the present invention is to provide a method for winding a wire rod in an iron core that can be applied to a plurality of wire rods whose incoming and outgoing ends are on the same flange.

本發明的另一目的,在於提供一種用以執行如所述鐵芯捲繞線材的方法的裝置。Another object of the present invention is to provide a device for performing the method for winding a wire rod as described above.

本發明的又一目的,在於提供一種可適用複數條線材的入線端及出線端皆在同一凸緣上的鐵芯捲繞線材的裝置。Yet another object of the present invention is to provide a device for winding a wire rod with an iron core that can be applied to a plurality of wire rods whose incoming wire ends and outgoing wire ends are on the same flange.

依據本發明目的之鐵芯捲繞線材的方法,包括:提供一可作間歇旋轉的旋轉座,其上設有複數個夾具,每一夾具分別對應設有工作站;其中,以一進出料站將一鐵芯提供至該夾具被夾持;以一繞線站將一第一線材及一第二線材捲繞至該鐵芯;完成線材捲繞的該鐵芯被該旋轉座送至該進出料站被排出收集。The method for winding a wire rod with an iron core according to the purpose of the present invention includes: providing a rotary base capable of intermittent rotation, on which a plurality of clamps are arranged, and each clamp is respectively provided with a work station; An iron core is provided to the clamp to be clamped; a first wire rod and a second wire rod are wound to the iron core by a winding station; the iron core after the wire rod is wound is sent to the input and output material by the rotary base Stations are discharged for collection.

依據本發明的另一目的之鐵芯捲繞線材的裝置,用以執行如所述鐵芯捲繞線材的方法。Another object of the present invention is an apparatus for winding a wire with an iron core, which is used to implement the method for winding a wire with an iron core.

依據本發明又一目的之鐵芯捲繞線材的裝置,包括:一旋轉座, 可作間歇旋轉,其上設有複數個夾具,每一夾具分別對應設有工作站;其中,一進出料站,設有一震動送料機,該震動送料機設有可輸送鐵芯的一槽道,該進出料站並設有可將該鐵芯提取至該夾具的一提取機構;該進出料站設有可使該夾具鬆放各夾爪使完成繞線的鐵芯掉落的一卸料機構;一繞線站,設有可受驅動進行位移將線材捲繞至該鐵芯的繞針;藉以上構造,該鐵芯及該完成繞線的鐵芯同在該進出料站被入料及卸料。According to another object of the present invention, the iron core winding wire rod device includes: a rotating seat, which can be rotated intermittently, on which a plurality of clamps are arranged, and each clamp is respectively provided with a work station; A vibrating feeder is provided, and the vibrating feeder is provided with a channel for conveying the iron core. The in-out station is also provided with an extraction mechanism that can extract the iron core to the fixture; the in-out station is provided with a The clamp releases each clamping jaw to make the iron core after winding fall down; a winding station is provided with a winding needle that can be driven to displace and wind the wire to the iron core; by the above structure, The iron core and the wound iron core are simultaneously fed and unloaded at the in-feed and out-feed station.

本發明實施例之鐵芯捲繞線材的方法及裝置,由於該進出料站將一鐵芯提供至該夾具被夾持,且完成線材捲繞的該鐵芯亦被該旋轉座送至該進出料站被排出收集,故在因涉及多個工作站同時圍繞在該旋轉座周圍已因工作站本身即具有機構複雜性而佔用較大空間下,可以不必再另外撥出一工作站作完成線材捲繞的該鐵芯排出收集工作,使各製程皆可以安排在該旋轉座周圍進行,而能適用複數條線材的入線端及出線端皆在同一凸緣上的鐵芯的複雜製程。In the method and device for winding a wire with an iron core according to an embodiment of the present invention, because the in-out station provides an iron core to the fixture to be clamped, and the iron core after the wire is wound is also sent to the in-out and out by the rotary base The material station is discharged and collected, so it is not necessary to set aside another work station to complete the wire coiling when a large space is occupied due to the complexity of the structure of the work station itself due to the fact that multiple work stations are involved at the same time around the rotating base. The iron core is discharged and collected, so that each process can be arranged around the rotating base, and it can be applied to the complex process of the iron core in which the incoming and outgoing ends of a plurality of wires are on the same flange.

請參閱圖1所示,本發明鐵芯捲繞線材的方法實施例,使用如圖所示的鐵芯A,該鐵芯A在一捲芯部A1兩端分別各設有一第一凸緣A2及一第二凸緣A3,其中 該第一凸緣A2設有一上表面A21、一下表面A22、一右側面A23、一左側面A24及相對該捲芯部A1之另一側的一端側面A25,該端側面A25以一凹設的槽間A251區隔出包括位於圖面右側的入線側A252及位圖面左側的出線側A253,其中,該入線側A252設有凹設且相對位於下方的一第一入線電極A2521,及相對位於上方的一第二入線電極A2522;該出線側A253設有凹設且相對位於下方的一第一出線電極A2531,及相對位於上方的一第二出線電極A2532;該右側面A23設有凹設且分別各對應該第一入線電極A2521及該第二入線電極A2522的第一入線側掛部A231及第二入線側掛部A232;該左側面A24設有凹設且分別各對應該第一出線電極A2531及該第二出線電極A2532的第一出線側掛部A241及第二出線側掛部A242。Please refer to FIG. 1 , an embodiment of the method for winding a wire rod by an iron core of the present invention uses an iron core A as shown in the figure, and the iron core A is provided with a first flange A2 at each end of a winding core A1 and a second flange A3, wherein the first flange A2 is provided with an upper surface A21, a lower surface A22, a right side A23, a left side A24 and an end side A25 opposite to the other side of the winding core A1, The end side surface A25 is divided by a recessed slot A251, including an incoming wire side A252 on the right side of the drawing and an outgoing wire side A253 on the left side of the drawing surface, wherein the incoming wire side A252 is recessed and relatively located below. A first incoming wire electrode A2521, and a second incoming wire electrode A2522 located above; the outgoing wire side A253 is provided with a first outgoing wire electrode A2531 recessed and relatively below, and a second outgoing electrode A2531 relatively above Line electrode A2532; the right side A23 is provided with a first line side hanging portion A231 and a second line side hanging portion A232 respectively corresponding to the first input line electrode A2521 and the second input line electrode A2522; the left side surface A24 A first outlet side hanging portion A241 and a second outlet side hanging portion A242 are recessed and corresponding to the first outlet electrode A2531 and the second outlet electrode A2532 respectively.

請參閱圖1、2所示,以本發明實施例鐵芯捲繞線材的方法完成捲繞線材的該鐵芯A,係使一第一線材L1、一第二線材L2(一般為金屬的黃銅線)由該入線側A252進入並捲繞該捲芯部A1預定圈數後,由該出線側A253出線,並在該入線側A252的該第一入線電極A2521及該第二入線電極A2522分別各形成焊接的一第一入線端L11及一第二入線端L21,及在該出線側A253的該第一出線電極A2531及該第二出線電極A2532分別各形成焊接的一第一出線端L12及一第二出線端L22,同時在該右側面A23的該第一入線側掛部A231及該第二入線側掛部A232分別各形成第一入線彎折部L111及第二入線彎折部L211,及在該左側面A24的該第一出線側掛部A241及該第二出線側掛部A242分別各形成第一出線彎折部L121及第二出線彎折部L221。Please refer to FIGS. 1 and 2 , the iron core A for winding the wire is completed by the method of winding the wire by the iron core according to the embodiment of the present invention. Copper wire) enters from the incoming wire side A252 and winds the coil core A1 for a predetermined number of turns, then exits the wire from the outgoing wire side A253, and the first incoming wire electrode A2521 and the second incoming wire electrode on the incoming wire side A252 A2522 respectively forms a first wire entry end L11 and a second wire entry end L21 welded, and the first wire outlet electrode A2531 and the second wire outlet electrode A2532 on the wire outlet side A253 respectively form a welded first wire end An outlet end L12 and a second outlet end L22, and at the same time the first inlet side hanging portion A231 and the second inlet side hanging portion A232 of the right side A23 respectively form a first inlet wire bending portion L111 and a first wire inlet bending portion L111 Two incoming wire bending parts L211, and the first outgoing wire side hanging part A241 and the second outgoing wire side hanging part A242 on the left side A24 respectively form a first outgoing wire bending part L121 and a second outgoing wire bending part Folding part L221.

請參閱圖3所示,本發明鐵芯捲繞線材的裝置實施例,該實施例在一機台台面T上設有一可受驅動作逆時針方向間歇旋轉的旋轉座B,該旋轉座B周緣等間隔旋轉角度上分別輻射狀分佈環設有複數個夾具B1,該旋轉座B外對應設有工作站C,每一個夾具B1兩側分別相隔間距各設有一線夾機構B2,依間歇旋轉的流路方向,位於該夾具B1間歇旋轉前方的一側為入線側,後方則為出線側,每一線夾機構B2各設有一固定座B21及以一夾角分別設於該固定座B21的相對於該夾具B1的入線側及前一夾具之出線側的二線夾B22;該固定座B21在二線夾B22間設有一鏤空的剪口B211,該固定座B21在相對該剪口B211的另一端設有一桿狀的固定件B212連設於該旋轉座B周緣並受其連動;所述工作站C共環列佈設有十個執行不同工作的站,每一個站分別各對應一個夾具B1,並依間歇旋轉的流路方向依序設有:進出料站C1、空站C2、繞線站C3、第一絞線站C4、第一剪線站C5、第一焊接站C6、第二絞線站C7、第二剪線站C8、第二焊接站C9、失誤排除站C10。Please refer to FIG. 3 , an embodiment of the device for winding wire rods for iron cores of the present invention. In this embodiment, a table top T of a machine is provided with a rotating base B that can be driven to rotate intermittently in a counterclockwise direction. The peripheral edge of the rotating base B is A plurality of clamps B1 are respectively arranged on the radial distribution rings at equal intervals, and a workstation C is correspondingly arranged outside the rotating base B. A line clamp mechanism B2 is provided on both sides of each clamp B1 at a distance, according to the intermittent rotating flow. In the direction of the road, the side located in front of the intermittent rotation of the clamp B1 is the incoming wire side, and the rear is the outgoing wire side. A second wire clip B22 on the incoming wire side of the clamp B1 and the wire outlet side of the previous clamp; the fixing seat B21 is provided with a hollow cutout B211 between the two wire clips B22, and the fixing base B21 is at the other end opposite to the cutout B211 A rod-shaped fixing member B212 is connected to the periphery of the rotating base B and is linked by it; the work station C is arranged in a circle with ten stations performing different work, and each station corresponds to a clamp B1, and is arranged in a circular manner. The direction of the flow path of intermittent rotation is sequentially provided with: feeding and discharging station C1, empty station C2, winding station C3, first stranding station C4, first trimming station C5, first welding station C6, second stranding station C7, the second trimming station C8, the second welding station C9, and the error elimination station C10.

請參閱圖1、4所示,該夾具B1設有受一軸套B11拘束套設的多個夾爪B12,藉由推移該軸套B11上一環緣B111以鬆放或束緊各夾爪B12;該鐵芯A並以該第二凸緣A3受各夾爪B12所夾持,而該第一凸緣A2凸伸於該夾具B1前端外方式被定位,定位時該右側面A23、左側面A24同樣位於右、左側,且該第一入線電極A2521及該第一出線電極A2531位於下方。Please refer to FIGS. 1 and 4 , the clamp B1 is provided with a plurality of clamping jaws B12 which are constrained and sleeved by a shaft sleeve B11 , and each clamping jaw B12 is loosened or tightened by pushing the upper edge B111 of the shaft sleeve B11 ; The iron core A is positioned by the second flange A3 being clamped by the clamping jaws B12 and the first flange A2 protruding out of the front end of the clamp B1, the right side A23 and the left side A24 are positioned during positioning Also located on the right and left sides, and the first incoming electrode A2521 and the first outgoing electrode A2531 are located below.

請參閱圖4、5,每一線夾機構B2位於所述入線側或出線側的該線夾B22構造相同、安裝方向左、右相反,該線夾B22設有固設於該固定座B21之剪口B211一側座B213外之固定夾鉆B221,以及以該側座B213上一樞軸B214樞設於該固定夾鉆B221下側的一第一爪件B222、以該側座B213上一樞軸B215樞設於該固定夾鉆B221上側的一第二爪件B223;以該樞軸B214或該樞軸B215為旋轉中心並以其為界,該第一爪件B222前端與該固定夾鉆B221下側緣間形成一第一夾縫B224,該第二爪件B223前端與該固定夾鉆B221上側緣間形成一第二夾縫B225,該第一爪件B222後端與該第二爪件B223後端上下間撐設有一彈簧構成的彈性元件B226,使該第一夾縫B224及該第二夾縫B225保持常閉狀態;一觸動機構B23用以控制該第一夾縫B224及該第二夾縫B225的啟閉,其中,該觸動機構B23藉由該第一爪件B222後端下方對應設置的一可受氣壓作用作上昇、下降的第一抵推件B231,可驅動該第一爪件B222後端上下位移以連動該第一夾縫B224作開、閉操作;該觸動機構B23藉由該第二爪件B223後端上方對應設置的一可受氣壓作用作上昇、下降的第二抵推件B232,可驅動該第二爪件B223後端上下位移以連動該第二夾縫B225作開、閉操作,所述該觸動機構B23在各工作站並非同時都設有第一抵推件B231及第二抵推件B232,而是依動作需要而設置;該線夾B22設有一壓靠件B227覆靠在該固定夾鉆B221、該第一爪件B222、該第二爪件B223外,該壓靠件B227一側的一壓靠緣B2271分別各遮抵於該第一夾縫B224及該第二夾縫B225的一部份。Please refer to FIGS. 4 and 5 , each wire clip mechanism B2 located on the wire inlet side or the wire outlet side has the same structure, and the installation directions are opposite to the left and right. A fixed clamp B221 outside the side seat B213 of the notch B211, and a first claw member B222 pivoted on the lower side of the fixed clamp B221 with a pivot B214 on the side seat B213, and a first claw member B222 on the side seat B213 The pivot B215 is pivoted to a second claw B223 on the upper side of the fixed clamp drill B221; with the pivot B214 or the pivot B215 as the center of rotation and bounded by it, the front end of the first claw B222 is connected to the fixed clamp A first gap B224 is formed between the lower edge of the drill B221, a second gap B225 is formed between the front end of the second claw piece B223 and the upper edge of the fixed clip drill B221, and the rear end of the first claw piece B222 and the second claw piece The rear end of B223 is supported with an elastic element B226 formed by a spring, which keeps the first gap B224 and the second gap B225 in a normally closed state; a trigger mechanism B23 is used to control the first gap B224 and the second gap B225 opening and closing, wherein the trigger mechanism B23 can drive the first claw piece B222 through a first push piece B231 that can be lifted and lowered by the action of air pressure, which is correspondingly arranged under the rear end of the first claw piece B222. The upper and lower ends are displaced up and down to link the first gap B224 for opening and closing operations; the trigger mechanism B23 uses a second abutting member B232 that can be lifted and lowered by the action of air pressure corresponding to the rear end of the second claw member B223. , can drive the rear end of the second claw piece B223 to move up and down to link the second slot B225 for opening and closing operations. The trigger mechanism B23 is not provided with the first pushing piece B231 and the second pushing piece B231 and the second pushing piece at each work station at the same time. The pusher B232 is set according to the needs of the action; the wire clamp B22 is provided with a pressing member B227 to cover the fixed clamp drill B221, the first claw member B222, and the second claw member B223. The pressing member A pressing edge B2271 on one side of B227 is respectively shielded against a part of the first gap B224 and the second gap B225.

請參閱圖6,該進出料站C1用以執行入料及卸料的作業,其中,在入料部份設有一震動送料機C11,該震動送料機C11設有一槽道C111,在該槽道C111一側設有一提取機構C12,該提取機構C12設有一吸嘴C121,該吸嘴C121受一例如汽壓缸構成的第一驅動件C122所驅動,可作沿氣嘴C121軸向的前進或後退位移,該第一驅動件C122並受一第二驅動件C123所驅動,可作旋轉使連動該吸嘴C121旋轉對應該槽道C111末端提取該鐵芯A,或在提取後旋轉將該鐵芯A移置入至該夾具B1受夾持;在卸料部份,設有一卸料機構C13及一收集料斗C14,該卸料機構C13位於該旋轉座B上並設有可受例如汽壓缸構成的一驅動件C131驅動作沿該夾具B1中心軸向前後位移的撥扣件C132,該撥扣件C132以一弧形凹設的箍部C133罩握該夾具B1的該軸套B11外徑上,並位於該環緣B111前側,該撥扣件C132設於該旋轉座B上一固定座C134一側的Y軸向的滑軌C135上,並受一彈簧構成的彈性件C136拉引而使該箍部C133保持拉扣抵該環緣B111的一驅力;在該撥扣件C132被該驅動件C131驅動後移時,將以該箍部C133扣移該環緣B111連動該軸套B11後移,使該夾具B1鬆放各夾爪B12使完成繞線的鐵芯A掉落至該收集料斗C14被收集,在該撥扣件C132被驅動前移時,該軸套B11將在不受拘束下前移,使該夾具B1的各夾爪B12被束緊,使被該吸嘴C121提取置入的鐵芯A被夾持;該進出料站C1設有位於該卸料機構C13一側的一檢測元件C15,其例如紅外線感知的元件,可發射一光束C151至該夾具B1前端檢測是否有鐵芯A被夾持在該夾具B1前端;該卸料機構C13設有可受例如汽壓缸構成的一驅動件C131驅動作沿該夾具B1中心軸向前後位移的撥扣件C132;該進出料站C1設有位於該撥扣件C132上並對應該夾具B1前端的吹氣件C16,該吹氣件C16可在欲作卸料時對該夾具B1前端的鐵芯A進行往下吹氣,以幫助鐵芯A迅速及確實的脫離掉落。Please refer to FIG. 6 , the feeding and discharging station C1 is used to perform the operations of feeding and discharging, wherein a vibrating feeder C11 is provided in the feeding part, and the vibrating feeder C11 is provided with a channel C111, and the channel C111 One side is provided with an extraction mechanism C12, the extraction mechanism C12 is provided with a suction nozzle C121, the suction nozzle C121 is driven by a first driving member C122, such as a pneumatic cylinder, and can move forward or backward along the axial direction of the gas nozzle C121 Displacement, the first driving member C122 is driven by a second driving member C123, and can be rotated to make the suction nozzle C121 rotate correspondingly to extract the iron core A at the end of the channel C111, or rotate the iron core after extraction A is moved into the fixture B1 to be clamped; in the unloading part, there is a unloading mechanism C13 and a collecting hopper C14, the unloading mechanism C13 is located on the rotating base B and is equipped with a cylinder capable of receiving, for example, a steam pressure A driving member C131 is formed to drive a toggle member C132 that is displaced back and forth along the central axis of the clamp B1. The toggle member C132 uses an arc-shaped concave hoop portion C133 to cover the outer diameter of the shaft sleeve B11 of the clamp B1. on the front side of the ring edge B111, the derailleur C132 is arranged on the Y-axis slide rail C135 on the side of the fixed seat C134 on the rotating base B, and is pulled by an elastic member C136 composed of a spring. A driving force that keeps the hoop portion C133 pulled against the ring edge B111; when the toggle member C132 is driven to move backward by the driving member C131, the hoop portion C133 will deduct the ring edge B111 to link the bushing B11 moves backwards, so that the clamp B1 releases the clamping jaws B12, so that the iron core A after winding is dropped to the collection hopper C14 for collection, when the button C132 is driven to move forward, the sleeve B11 will be in the Move forward without restraint, so that the jaws B12 of the clamp B1 are tightened, so that the iron core A extracted and placed by the suction nozzle C121 is clamped; the in and out station C1 is provided with a discharge mechanism C13 A detection element C15 on one side, such as an infrared sensing element, can emit a light beam C151 to the front end of the fixture B1 to detect whether there is an iron core A being clamped at the front end of the fixture B1; A driving member C131 constituted by a steam pressure cylinder drives a button C132 which is displaced back and forth along the central axis of the fixture B1; the in-out station C1 is provided with a blowing member located on the button C132 and corresponding to the front end of the fixture B1 C16, the blowing part C16 can blow down the iron core A at the front end of the clamp B1 when it is about to be unloaded, so as to help the iron core A to be quickly and surely detached and dropped.

請參閱圖7,該繞線站C3設有呈下、上配置的一第一繞針C31及一第二繞針C32,該第一繞針C31、第二繞針C32共同設於一例如汽壓缸構成的繞針驅動件C33上,並分別位於該繞針驅動件C33前端可受驅動作Z軸向相向靠近或遠離的一第一滑塊C311及一第二滑塊C321上,可受連動作Z軸向相向靠近或遠離;該第一繞針C31、第二繞針C32 各呈相向傾斜設置,位於該第一滑塊C311及一第二滑塊C321的一端其上、下間距較大,相對的另一端則上、下間距較小; 該繞針驅動件C33設於一第一軸向機構C34上,並受其驅動可連動該繞針驅動件C33前端該第一繞針C31、第二繞針C32作Y軸方向的第一軸向位移,該第一軸向機構C34設有一第一滑座C341,該第一滑座C341設於具有Y軸向之第一滑軌C342的一第一軌座C343上,並受一第一驅動件C344經一第一皮帶C345連動作Y軸向位移;該第一滑座C341上設有Y軸向在後而相對位置較低的第一導線輪C346及Y軸向在前而位置較高的第二導線輪C347; 該第一軸向機構C34以該第一軌座C342設於Z軸方向的一第二軸向機構C35上,該第二軸向機構C35設有一第二軌座C351,其上設有Z軸向的第二滑軌C352供該第一軌座C343設置,該第二軸向機構C35設有一第二驅動件B353驅動該第一軌座C342使該第一軸向機構C34作Z軸向位移,以連動該繞針驅動件C33前端該第一繞針C31、第二繞針C32作Z軸向位移;該第二軸向機構C35的該第二驅動件B353上設有一導線架B354,該導線架B354上設有Y軸向在後的第一導線孔B355及Y軸向在前的第二導線孔B356; 該第二軌座C35設於X軸方向的一第三軸向機構C36上,該第三軸向機構C36設有一第三軌座C361,其上設有X軸向的一第三滑軌C362供該第二軌座C35設置,第三軸向機構C36設有一第三驅動件C363驅動該第二軌座C35作X軸向位移,以連動該繞針驅動件C33前端該第一繞針C31、第二繞針C32作X軸向位移; 該第一線材L1經該第一導線孔B355輸入並經第一導線輪C346而自該第一繞針C31穿出以進行繞線,該第二線材L2經該第二導線孔B356輸入並經第二導線輪C347而自該第二繞針C32穿出以進行繞線; 該繞線站C3僅在所對應的該夾具B1間歇旋轉前方的入線側的該線夾機構B2處設有該觸動機構B23,該觸動機構B23在此設有二個分別各對應於該線夾機構B2的二個該線夾B22下方的該第一抵推件B231,與對應於二個該線夾B22上方的該第二抵推件B232;該線夾機構B2的該剪口B211上方,在該旋轉座B上對應設有一線剪機構C37,該線剪機構C37設有受一驅動件C371驅動可作上下位移並進入該剪口B211中對該第一線材L1及該第二線材L2等二條線材同時進行剪線的線剪C372。 Please refer to FIG. 7 , the winding station C3 is provided with a first winding needle C31 and a second winding needle C32 arranged at the bottom and the top. The first winding needle C31 and the second winding needle C32 are jointly arranged in a steam The needle-circling driving member C33 formed by the pressure cylinder is located on a first sliding block C311 and a second sliding block C321, which can be driven to move toward or away from the Z-axis at the front end of the needle-circling driving member C33, respectively. The continuous action Z-axis approaches or moves away from each other; the first winding needle C31 and the second winding needle C32 are respectively arranged obliquely opposite to each other, and are located at one end of the first sliding block C311 and a second sliding block C321. large, and the distance between the upper and lower sides of the opposite end is smaller; The needle winding driving member C33 is set on a first axial mechanism C34, and driven by it, the first winding needle C31 and the second winding needle C32 at the front end of the needle winding driving member C33 can act as the first axis in the Y-axis direction. The first axial mechanism C34 is provided with a first sliding seat C341, the first sliding seat C341 is arranged on a first rail seat C343 of the first sliding rail C342 with the Y axis, and is received by a first sliding seat C343. The driving member C344 is connected with a first belt C345 to move in the Y-axis direction; the first sliding seat C341 is provided with a first wire wheel C346 with the Y-axis behind and in a relatively low position, and the Y-axis in the front and a relatively low position. High second wire wheel C347; The first axial mechanism C34 is provided with the first rail seat C342 on a second axial mechanism C35 in the Z-axis direction, and the second axial mechanism C35 is provided with a second rail seat C351 on which is provided the Z-axis The first rail seat C343 is set on the second sliding rail C352 facing the , in order to link the front ends of the first winding needle C31 and the second winding needle C32 of the needle winding driving member C33 to make Z-axis displacement; the second driving member B353 of the second axial mechanism C35 is provided with a lead frame B354, the The lead frame B354 is provided with a first lead hole B355 in the rear of the Y axis and a second lead hole B356 in the front in the Y axis; The second rail seat C35 is provided on a third axial mechanism C36 in the X-axis direction. The third axial mechanism C36 is provided with a third rail seat C361 on which is provided a third slide rail C362 in the X-axis direction For the setting of the second rail seat C35, the third axial mechanism C36 is provided with a third driving member C363 to drive the second rail seat C35 to perform X-axis displacement, so as to link the front end of the needle winding driving member C33 to the first winding needle C31 , the second X-axis displacement around the needle C32; The first wire L1 is input through the first wire hole B355 and passed through the first winding needle C31 through the first wire wheel C346 for winding, and the second wire L2 is input through the second wire hole B356 and passed through The second wire wheel C347 passes through the second winding needle C32 for winding; The winding station C3 is only provided with the trigger mechanism B23 at the wire clip mechanism B2 on the wire entry side before the corresponding clamp B1 intermittently rotates. The first pusher B231 below the two wire clips B22 of the mechanism B2 corresponds to the second pusher B232 above the two wire clips B22; above the notch B211 of the wire clamp mechanism B2, A wire cutting mechanism C37 is correspondingly provided on the rotating base B. The wire cutting mechanism C37 is driven by a driving member C371 to move up and down and enter the notch B211 for the first wire L1 and the second wire L2. Wire cutter C372 that waits for two wires to be trimmed at the same time.

請參閱圖7、8,該繞線站C3在進行繞線時,在前一捲繞製程完後,以該第一線材L1在下、該第二線材L2在上,相間隔一對應該線夾B22的該第一夾縫B224、第二夾縫B225間的第一間距d1,同時經由該旋轉座B的間歇逆時針轉動,相對使該第一繞針C31、第二繞針C32同時牽引該第一線材L1、第二線材L2以相互平行的水平路徑分別各嵌越經二個該線夾B22的各該第一夾縫B224、第二夾縫B225至該繞線站C3所對應的該夾具B1與所述入線側的該線夾機構B2間,並在該觸動機構B23作用使二個該線夾B22的各該第一夾縫B224、第二夾縫B225夾閉下,使該第一線材L1的一第一入線端L11在下被該第一夾縫B224夾固,及該第二線材L2的一第二入線端L21在上被該第二夾縫B225夾固;此時該線夾機構B2的該剪口B211上方的該線剪機構C37,將驅動該線剪C372進入該剪口B211中進行對該第一線材L1、該第二線材L2剪線。Please refer to FIGS. 7 and 8 , when the winding station C3 is winding, after the previous winding process is completed, the first wire L1 is on the bottom and the second wire L2 is on the top, and a pair of wire clips are separated from each other. The first gap d1 between the first gap B224 and the second gap B225 of B22, and through the intermittent counterclockwise rotation of the rotating base B, the first winding needle C31 and the second winding needle C32 relatively pull the first winding needle C31 and the second winding needle C32 at the same time. The wire L1 and the second wire L2 are respectively inserted through the first slit B224 and the second slit B225 of the two wire clamps B22 in parallel horizontal paths to the clamp B1 and the corresponding clamp B1 corresponding to the winding station C3. Described between the wire clamp mechanisms B2 on the wire side, and the trigger mechanism B23 acts to close the first and second clamping slits B224 and B225 of the two wire clamps B22, so that a first slit of the first wire rod L1 is closed. An incoming wire end L11 is clamped by the first slot B224 at the bottom, and a second incoming end L21 of the second wire L2 is clamped by the second slot B225 at the top; at this time, the notch B211 of the wire clamping mechanism B2 The upper wire cutter mechanism C37 will drive the wire cutter C372 into the notch B211 to trim the first wire L1 and the second wire L2.

請參閱圖9,欲將該第一線材L1、第二線材L2同時捲繞至該鐵芯前,牽引該第一線材L1、第二線材L2至該夾具B1與該線夾機構B2間的該第一繞針C31、第二繞針C32執行一個相對靠近縮小間距的操作,使該第一繞針C31、第二繞針C32間隔一第二間距d2,其中,該第一間距d1大於該第二間距d2。Please refer to FIG. 9 , in order to simultaneously wind the first wire L1 and the second wire L2 to the iron core, pull the first wire L1 and the second wire L2 to the connection between the clamp B1 and the clamp mechanism B2 The first winding needle C31 and the second winding needle C32 perform an operation of reducing the distance relatively close to each other, so that the first winding needle C31 and the second winding needle C32 are separated by a second distance d2, wherein the first distance d1 is greater than the first distance d1. Two spacing d2.

請參閱圖7、10,該第一繞針C31、第二繞針C32續牽引該第一線材L1、第二線材L2以圖9中該第二間距d2由該夾具B1所夾持的該鐵芯A下方為起始,以順時針方向捲繞預定圈數後,停留於該夾具B41與所述入線側的該線夾機構B2間,並執行一個使該第一繞針C31、第二繞針C32相對分離的操作,使該第一繞針C31、第二繞針C32間隔一第三間距d3,其中,該第三間距d3大於該第二間距d2,但小於該第一間距d1;所述順時針方向捲繞預定圈數係該第一繞針C31、第二繞針C32受該第一軸向機構C34、第二軸向機構C35、第三軸向機構C36共同在X、Y、Z軸向協同驅動所進行,捲繞時該夾具B1係保持不動的靜止狀態; 該第一繞針C31、第二繞針C32牽引該第一線材L1、第二線材L2捲繞至該鐵芯A時,該第一繞針C31保持在下,該第二繞針C32保持在上,其並不隨捲繞旋轉過程改變該第一繞針C31在下及該第二繞針C32在上的上、下關係。 Please refer to FIGS. 7 and 10 , the first winding needle C31 and the second winding needle C32 continue to pull the first wire L1 and the second wire L2 to the iron clamped by the clamp B1 at the second distance d2 in FIG. 9 . The bottom of the core A is the starting point. After winding a predetermined number of turns in a clockwise direction, it stays between the clamp B41 and the thread clamp mechanism B2 on the thread entry side, and executes a process to make the first winding needle C31 and the second winding. The operation of relatively separating the needles C32 makes the first winding needle C31 and the second winding needle C32 spaced apart by a third distance d3, wherein the third distance d3 is greater than the second distance d2, but smaller than the first distance d1; The predetermined number of turns in the clockwise direction is that the first winding needle C31 and the second winding needle C32 are jointly operated by the first axial mechanism C34, the second axial mechanism C35 and the third axial mechanism C36 in X, Y, The Z-axis is driven by synergy, and the clamp B1 is kept in a static state during winding; When the first winding needle C31 and the second winding needle C32 pull the first wire L1 and the second wire L2 to wind the iron core A, the first winding needle C31 is kept down, and the second winding needle C32 is kept up , which does not change the relationship between the top and bottom of the first winding needle C31 on the bottom and the second winding needle C32 on the top with the winding rotation process.

請參閱圖11,完成在該鐵芯A捲繞預定圈數後,該第一繞針C31、第二繞針C32續牽引該第一線材L1、第二線材L2由該夾具B41與所述入線側的該線夾機構B2間以圖10中該第三間距d3順時針迴繞該鐵芯A至位於該夾具B1另一側的該夾具B1與所述出線側的該線夾機構B2間,並作相對分離的操作,使該第一繞針C31、第二繞針C32間隔一第四間距d4,該第四間距d4約等於所述出線側的該線夾機構B2的該線夾B22的該第一夾縫B224、第二夾縫B225間的間距,即約與圖8中該第一間距d1相等。Please refer to FIG. 11 , after the iron core A is wound for a predetermined number of turns, the first winding needle C31 and the second winding needle C32 continue to pull the first wire L1 and the second wire L2 from the clamp B41 and the incoming wire The wire clamp mechanism B2 on the side rewinds the iron core A clockwise at the third distance d3 in FIG. 10 to between the clamp B1 on the other side of the clamp B1 and the wire clamp mechanism B2 on the outlet side, And perform a relative separation operation, so that the first winding needle C31 and the second winding needle C32 are separated by a fourth distance d4, and the fourth distance d4 is approximately equal to the wire clip B22 of the wire clip mechanism B2 on the outlet side. The distance between the first gap B224 and the second gap B225 is approximately equal to the first gap d1 in FIG. 8 .

請參閱圖7、12,經由該旋轉座B的間歇逆時針轉動,相對使該第一繞針C31、第二繞針C32再牽引該第一線材L1、第二線材L2以圖11中該第四間距d4,且以相互平行的水平路徑分別各嵌越經所述出線側的該線夾機構B2的二個該線夾B22的該第一夾縫B224、第二夾縫B225,至位於所述出線側的該線夾機構B2與下一個該夾具B1間,並在該觸動機構B23作用使二個該線夾B22的該第一夾縫B224、第二夾縫B225夾閉下,使該第一線材L1的一第一出線端L12在上被該第一夾縫B224夾固,及該第二線材L2的一第二出線端L22在下被該第二夾縫B225夾固;Please refer to FIGS. 7 and 12 , through the intermittent counterclockwise rotation of the rotating base B, the first winding needle C31 and the second winding needle C32 relatively pull the first wire L1 and the second wire L2 to make the first wire L1 and the second wire L2 in FIG. 11 . There are four distances d4, and the first and second gaps B224 and B225 of the two wire clips B22 of the wire clip mechanism B2 on the outlet side are respectively embedded in parallel horizontal paths to the Between the wire clamp mechanism B2 on the outgoing side and the next clamp B1, the trigger mechanism B23 acts to close the first and second clamps B224 and B225 of the two clamps B22, so that the first clamp B224 and the second clamp B225 are closed. A first outlet end L12 of the wire L1 is clamped by the first slit B224 at the top, and a second outlet end L22 of the second wire L2 is clamped by the second slit B225 at the bottom;

請參閱圖1、12,故完成在該鐵芯A捲繞預定圈數後,該第一線材L1的一第一入線端L11及一第一出線端L21在下被夾固,及該第二線材L2的一第二入線端L12及一第二出線端L22在上被夾固,但該第一線材L1、第二線材L2入線進入該鐵芯A及出線離開該鐵芯A的部位均位於該鐵芯A的下方,即皆對應於鐵芯A的該第一入線電極A2521及該第一出線電極A2531。Please refer to FIGS. 1 and 12. Therefore, after the iron core A is wound for a predetermined number of turns, a first incoming end L11 and a first outgoing end L21 of the first wire L1 are clamped below, and the second A second incoming end L12 and a second outgoing end L22 of the wire L2 are clamped on top, but the first wire L1 and the second wire L2 enter the iron core A and the outgoing wires leave the iron core A. Both are located below the iron core A, that is, they are both corresponding to the first incoming wire electrode A2521 and the first outgoing wire electrode A2531 of the iron core A.

請參閱圖13、14,該第一絞線站C4設有一絞線夾機構C41,該絞線夾機構C41包括一第一絞線夾C411及與該第一絞線夾C411在X軸向相隔一間距的一第二絞線夾C412; 該第一絞線夾C411設有一第一下夾座C4111及一第一上夾座C4112;該第一上夾座C4112以一第一樞設部C4113樞設於該第一下夾座C4111的一第一樞槽C4114中而可作樞擺;該第一上夾座C4112前端設有一凹鏤狀的第一扣槽C4115,該第一扣槽C4115下方對應的該第一下夾座C4111前端設有向上凸設並可嵌入該第一扣槽C4115中的桿狀的一第一扣體C4116; 該第二絞線夾C412設有一第二下夾座C4121及一第二上夾座C4122;該第二上夾座C4122以一第二樞設部C4113樞設於該第二下夾座C4121的一第二樞槽C4124中而可作樞擺;該第二上夾座C4122前端設有一凹鏤狀的第二扣槽C4125,該第二扣槽C4125下方對應的該第二下夾座C4121前端設有向上凸設並可嵌入該第二扣槽C4125中的桿狀的一第二扣體C4126(圖中未示,由第一扣體C4116可推); 該第一下夾座C4111及該第二下夾座C4121共同成為一體,並受一馬達構成的一旋轉驅動件C413所驅動,使包括該第一絞線夾C411及與該第二絞線夾C412的該絞線夾機構C41可以其間的Y軸向中心軸線為中心作旋轉;該第一上夾座C4112後端與該第一下夾座C4111前端間設有一第一夾口C4117,該第一上夾座C4112後端與該第一下夾座C4111後端間設有彈簧構成的第一彈性元件C4118,該第一上夾座C4112後端上方並設有一第一推抵件C4119(圖中未示,由第二推抵件C4129可推),可受驅動對該第一上夾座C4112後端推抵以控制該第一夾口C4117的啟閉;該第二上夾座C4122後端與該第二下夾座C4121前端間設有一第二夾口C4127,該第二上夾座C4122後端與該第二下夾座C4121後端間設有彈簧構成的第二彈性元件C4128,該第二上夾座C4112後端上方並設有一第二推抵件C4129,可受驅動對該第二上夾座C4122後端推抵以控制該第二夾口C4127的啟閉; 該絞線夾機構C41以該旋轉驅動件C413設於一第一軸向機構C42上,並受其驅動可連動該絞線夾機構C41作Z軸方向的第一軸向位移,該第一軸向機構C42設有一第一滑座C421,該第一滑座C421設於具有Z軸向之第一滑軌C4222且設於一底座C423的一第一軌座C424上,並受一第一驅動件C425驅動作Z軸向位移; 該第一軸向機構C42以該底座C423設於一第二軸向機構C43上,並受其驅動可連動該絞線夾機構C41作Y軸方向的第二軸向位移,該第二軸向機構C43設有一第二滑座C431(圖中未示)供該底座C423置設,該第二滑座C431設於具有X軸向之第一滑軌C432的一第一軌座C433上,該第二滑座C431一側設有X軸向之齒條C434,並受一彈簧構成的彈性件C435所拉引,保持一向後的驅力,該齒條C434並受一第一驅動件C436所驅動的一齒輪C437所連動作X軸向位移。 Please refer to FIGS. 13 and 14 , the first stranded wire station C4 is provided with a stranded wire clamp mechanism C41 , the stranded wire clamp mechanism C41 includes a first stranded wire clamp C411 and is spaced apart from the first stranded wire clamp C411 in the X-axis direction A second stranded wire clamp C412 with a spacing; The first twisted wire clamp C411 is provided with a first lower clamp base C4111 and a first upper clamp base C4112; the first upper clamp base C4112 is pivoted on the first lower clamp base C4111 with a first pivot portion C4113 A first pivot groove C4114 can be pivoted; the front end of the first upper clamp base C4112 is provided with a concave first buckle groove C4115, and the front end of the first lower clamp base C4111 corresponding to the bottom of the first buckle groove C4115 There is a rod-shaped first buckle body C4116 which is protruded upward and can be inserted into the first buckle groove C4115; The second stranded wire clamp C412 is provided with a second lower clamp base C4121 and a second upper clamp base C4122; the second upper clamp base C4122 is pivoted on the second lower clamp base C4121 with a second pivot portion C4113 A second pivot groove C4124 can be pivoted; the front end of the second upper clamp base C4122 is provided with a concave second buckle groove C4125, and the lower part of the second buckle groove C4125 corresponds to the front end of the second lower clamp base C4121 There is a rod-shaped second buckle body C4126 (not shown in the figure, which can be pushed by the first buckle body C4116) which is protruded upward and can be inserted into the second buckle groove C4125; The first lower clamp base C4111 and the second lower clamp base C4121 are integrated together, and are driven by a rotary driving member C413 formed by a motor, so as to include the first twisted wire clamp C411 and the second twisted wire clamp The twisted wire clamp mechanism C41 of C412 can rotate around the central axis of the Y-axis therebetween; a first clamping opening C4117 is provided between the rear end of the first upper clamping seat C4112 and the front end of the first lower clamping seat C4111. A first elastic element C4118 composed of a spring is provided between the rear end of an upper clamp base C4112 and the rear end of the first lower clamp base C4111, and a first pusher C4119 is provided above the rear end of the first upper clamp base C4112 (Fig. (not shown, can be pushed by the second pushing member C4129), which can be driven to push the rear end of the first upper clamping base C4112 to control the opening and closing of the first clamping opening C4117; the second upper clamping base C4122 There is a second clamping opening C4127 between the end of the second lower clamping base C4121 and the front end of the second lower clamping base C4121, and a second elastic element C4128 formed by a spring is arranged between the rear end of the second upper clamping base C4122 and the rear end of the second lower clamping base C4121. A second pushing member C4129 is disposed above the rear end of the second upper clamping seat C4112, which can be driven to push against the rear end of the second upper clamping seat C4122 to control the opening and closing of the second clamping port C4127; The twisted wire clamp mechanism C41 is set on a first axial mechanism C42 with the rotary drive member C413, and driven by it, the twisted wire clamp mechanism C41 can be linked to perform a first axial displacement in the Z-axis direction. A first sliding seat C421 is provided to the mechanism C42, and the first sliding seat C421 is arranged on a first sliding rail C4222 with a Z-axis and a first rail seat C424 on a base C423, and is driven by a first Part C425 is driven for Z-axis displacement; The first axial mechanism C42 is set on a second axial mechanism C43 with the base C423, and driven by the base C423, the strand clamp mechanism C41 can be linked to perform a second axial displacement in the Y-axis direction. The mechanism C43 is provided with a second sliding seat C431 (not shown in the figure) for the base C423 to be installed. One side of the second sliding seat C431 is provided with a rack C434 in the X-axis direction, which is pulled by an elastic member C435 composed of a spring to maintain a backward driving force. The rack C434 is also driven by a first driving member C436. A driven gear C437 is connected to the X-axis displacement.

請參閱圖14,該第一絞線站C4執行對已完成捲繞的該鐵芯A兩側的位於下方的該第一線材L1進行絞線,執行時,該絞線夾機構C41被驅動作Y軸向前進,並以該第一絞線夾C411夾持位於該夾具B1與所述入線側的線夾機構B2間的該第一線材L1,及以該第二絞線夾C412夾持位於該夾具B1與所述出線側的線夾機構B2間的該第一線材L1,夾持時該第一線材L1分別被夾於該第一夾口C4117處的該第一扣體C4116內側及該第二夾口C4127處的該第二扣體C4126內側;完成夾持後,該觸動機構B23以該第一抵推件B231作用使靠近該夾具B1的所述入線側、所述出線側的二個該線夾B22的各該第一夾縫B224被開啟,然後該絞線夾機構C41沿Y軸向後移一段距離。Please refer to FIG. 14 , the first stranding station C4 performs stranding on the first wire L1 located below on both sides of the iron core A that has been wound. During execution, the stranding clamp mechanism C41 is driven to operate The Y axis moves forward, and the first wire L1 between the clamp B1 and the wire clamp mechanism B2 on the wire entry side is clamped by the first wire clamp C411, and the second wire clamp C412 is clamped between the clamp B1 and the wire clamp mechanism B2. The first wire L1 between the clamp B1 and the wire clamp mechanism B2 on the wire outlet side is clamped at the inner side of the first buckle body C4116 at the first clamping opening C4117 and The inner side of the second buckle body C4126 at the second clamping opening C4127; after the clamping is completed, the triggering mechanism B23 acts with the first abutting member B231 to make it close to the incoming wire side and the outgoing wire side of the clamp B1 Each of the first slits B224 of the two wire clamps B22 is opened, and then the twisted wire clamp mechanism C41 moves back a certain distance along the Y axis.

請參閱圖1、15,該絞線夾機構C41接續被驅動以Y軸為旋轉中心進行旋轉,使被拉引出的該夾具B1兩側的該第一線材L1被絞合成一段預設長度的絞線部位L13,並裕留一段臨近該鐵芯A的未絞線部位L14,所述未絞線部位L14恰夾束對應於該鐵芯A的第一入線電極A2521的第一入線側掛部A231及第一出線電極A2531的第一出線側掛部A241。Please refer to FIGS. 1 and 15 , the twisted wire clamp mechanism C41 is continuously driven to rotate with the Y-axis as the rotation center, so that the pulled first wire L1 on both sides of the clamp B1 is twisted into a predetermined length of twisted wire. Wire part L13, and leave a section of untwisted part L14 adjacent to the iron core A, and the untwisted part L14 just clamps the first incoming wire side hanging part A231 corresponding to the first incoming wire electrode A2521 of the iron core A and the first outlet side hanging portion A241 of the first outlet electrode A2531.

請參閱圖16,該第一剪線站C5設有一剪刀機構C51、一壓擠機構C52、一側整機構C53;其中, 該剪刀機構C51設有呈X軸向配置的一剪刀C511,該剪刀C511受例如汽壓缸構成的一剪刀驅動件C512驅動而可作上、下開、閉的剪切操作;該剪刀機構C51藉一固定座C513設於一X軸向的一第一軸向機構C514上,並受其驅動可作X軸方向的第一軸向位移,該第一軸向機構C514設有一第一滑座C5141供該固定座C513設置,該第一滑座C5141設於具有X軸向之第一滑軌C5142的一第一軌座C5143上,並受一第一驅動件C5144驅動作X軸向位移;該第一軸向機構C514以該第一軌座C5142設於Y軸方向的一第二軸向機構C515上,該第二軸向機構C515設有一第二軌座C5151,其上設有Y軸向的第二滑座C5151供該第一軌座C5142設置,該第二滑座C5151設於具有Y軸向之第二滑軌C5152的一第二軌座C5153上,該第一軌座C5142並受一第二驅動件C5154驅動作Y軸向位移; 該壓擠機構C52設有二個壓擠臂C521,二個該壓擠臂C521受一例如汽壓缸構成的一壓擠驅動件C522驅動而可作X軸向左、右相對夾靠、分離的操作;該壓擠驅動件C522藉一固定座C523設於該剪刀機構C51的Y軸向的一第三滑座C524上,該第三滑座C524設於該第二軌座C5153一側所設Y軸向的第三滑軌C525上,並受一第三驅動件C526驅動可作Y軸方向的位移; 該側整機構C53設有二個夾臂C531,二個該夾臂C531受一例如汽壓缸構成的一夾靠驅動件C532驅動而可作X軸向左、右相對夾靠、分離的操作;該夾靠驅動件C532藉一固定座C533設於該旋轉座B上所設一軌座C534一側所設Z軸向的滑軌C535上,並受一驅動件C536驅動可作Z軸方向的位移; 該第一剪線站C5另設有一廢線盒C54供收集廢線,其以一槽框狀導料座C541對應設於該夾具B1下方,並固設於該壓擠機構C52的壓擠驅動件C522一側,使其隨壓擠驅動件C522同步位移,所述廢線落經該導料座C541而至該廢線盒C54被收集。 Please refer to FIG. 16, the first thread trimming station C5 is provided with a scissor mechanism C51, a pressing mechanism C52, and a side trimming mechanism C53; wherein, The scissors mechanism C51 is provided with a scissors C511 arranged in the X-axis direction. The scissors C511 is driven by a scissors driving member C512, such as a pneumatic cylinder, and can perform up and down opening and closing cutting operations; the scissors mechanism C51 A fixed seat C513 is installed on a first axial mechanism C514 in the X-axis direction, and is driven by it to perform a first axial displacement in the X-axis direction. The first axial mechanism C514 is provided with a first sliding seat C5141 is provided for the fixing seat C513, and the first sliding seat C5141 is arranged on a first rail seat C5143 having a first sliding rail C5142 in the X-axis direction, and is driven by a first driving member C5144 for X-axis displacement; The first axial mechanism C514 is provided with the first rail seat C5142 on a second axial mechanism C515 in the Y-axis direction, and the second axial mechanism C515 is provided with a second rail seat C5151 on which is provided the Y-axis The second sliding seat C5151 in the direction of the first rail seat C5142 is arranged on the second sliding seat C5151, and the second sliding seat C5151 is arranged on a second rail seat C5153 of the second sliding rail C5152 with the Y axis. The first rail seat C5142 is not Driven by a second driving member C5154 for Y-axis displacement; The pressing mechanism C52 is provided with two pressing arms C521, and the two pressing arms C521 are driven by a pressing driving member C522, such as a pneumatic cylinder, and can be used for relative clamping and separation in the left and right directions of the X-axis. operation; the pressing driver C522 is arranged on a third sliding seat C524 in the Y axis of the scissors mechanism C51 by a fixing seat C523, and the third sliding seat C524 is arranged on the side of the second rail seat C5153. Set on the third slide rail C525 in the Y axis, and driven by a third driving member C526 to make displacement in the Y axis direction; The side adjustment mechanism C53 is provided with two clamping arms C531, and the two clamping arms C531 are driven by a clamping driving member C532, such as a pneumatic cylinder, so as to be able to operate the X-axis left and right relative clamping and separation. ; The clamp driving member C532 is set on the Z-axis slide rail C535 on the side of a rail seat C534 set on the rotating base B by a fixed seat C533, and is driven by a driving member C536 to operate in the Z-axis direction. displacement; The first wire trimming station C5 is further provided with a waste wire box C54 for collecting waste wire. A slot frame-shaped material guide base C541 is correspondingly arranged under the clamp B1 and fixed to the pressing drive of the pressing mechanism C52. The waste wire falls through the guide seat C541 to the waste wire box C54 to be collected.

請參閱圖1、16、17,該第一剪線站C5先以該側整機構C53的二個夾臂C531受驅動下移於該夾具B1前端所夾持的該鐵芯A兩側且位於該第二線材L2前側進行夾靠,使在前述圖15絞線製程中所形成的未絞線部位L14被限制在該鐵芯A的第一入線電極A2521的第一入線側掛部A231及第一出線電極A2531的第一出線側掛部A241處。1, 16 and 17, the first thread trimming station C5 is driven by the two clamping arms C531 of the side trimming mechanism C53 to move down on both sides of the iron core A clamped by the front end of the clamp B1 and located at The front side of the second wire L2 is clamped, so that the unstranded portion L14 formed in the stranding process of FIG. An outlet electrode A2531 is located at the first outlet side hanging portion A241.

請參閱圖16、18,然後使該剪刀機構C51的該剪刀C511被驅動位移至該鐵芯A及該二個夾臂C531前側對該第一線材L1的該未絞線部位L14進行剪切,使該包括絞線部位L13在內被剪下的第一線材L1形成廢線。Please refer to FIGS. 16 and 18 , and then the scissors C511 of the scissors mechanism C51 are driven and displaced to the front side of the iron core A and the two clamping arms C531 to cut the unstranded portion L14 of the first wire L1, The first wire L1 cut including the stranded portion L13 is formed as a waste wire.

請參閱圖1、16、19,該剪刀機構C51的該剪刀C511被驅動位移離開後,該壓擠機構C52的二個壓擠臂C521被驅動位移至該鐵芯A及該二個夾臂C531前側,並以由外往內相對夾靠,此動作一方面將留在該鐵芯A上的該未絞線部位L14推抵附靠該鐵芯A的第一入線電極A2521及第一出線電極A2531,另一方面使包括絞線部位L13在內被剪下的第一線材L1所形成的該廢線被二個壓擠臂C521夾握,而在二個壓擠臂C521被驅動位移沿Y軸向後退時,該二個夾臂C531由內往外相對分離,使該廢線落經該導料座C541而至該廢線盒C54被收集。Please refer to FIGS. 1 , 16 and 19 , after the scissors C511 of the scissors mechanism C51 are driven and displaced away, the two pressing arms C521 of the pressing mechanism C52 are driven and displaced to the iron core A and the two clamping arms C531 The front side is clamped against each other from the outside to the inside. On the one hand, this action pushes the unstranded part L14 left on the iron core A against the first incoming wire electrode A2521 and the first outgoing wire attached to the iron core A. The electrode A2531, on the other hand, causes the waste wire formed by the cut first wire L1 including the stranded portion L13 to be gripped by the two pressing arms C521, and when the two pressing arms C521 are driven and displaced along the When the Y-axis retreats, the two clamping arms C531 are relatively separated from the inside to the outside, so that the waste wire falls through the guide seat C541 to the waste wire box C54 to be collected.

請參閱圖20、21,該第一焊接站C6設有一焊件C61,該焊件C61前端設有一焊頭C611,該焊頭C611上設有一感應部C612可連接感應線量測該焊頭C611的溫度,該焊件C61上設有第一吹氣源C613可對該焊件C61上表面進行吹氣降溫,該焊件C61近該焊頭C611一側設有一第二吹氣源C614,可對該焊頭C611上表面進行吹氣降溫; 該焊件C61藉一固定座C615設於Y軸向的一第一軸向機構C62上,並受其驅動可作Y軸方向的第一軸向位移,該第一軸向機構C62設有一第一滑座C621供該固定座C615設置,該第一滑座C621設於具有Y軸向之第一滑軌C622的一第一軌座C623上,並受一第一驅動件C624驅動作Y軸向位移; 該第一軸向機構C62以該第一軌座C623設於一X軸向的一第二軸向機構C63上,並受其驅動可作X軸方向的第二軸向位移,該第二軸向機構C63設有一第二滑座C631供該第一軌座C623設置,該第二滑座C631設於具有X軸向之第二滑軌C632的一第二軌座C633上,並受一第二驅動件C634驅動作X軸向位移; 該第二軸向機構C63以該第二軌座C633設於一Z軸向的一第三軸向機構C64上,並受其驅動可作Z軸方向的第三軸向位移,該第三軸向機構C64設有一第三滑座C641供該第二軌座C633設置,該第三滑座C641一側設有一齒條C642,該第三滑座C641設於具有Z軸向之第三滑軌C643(圖中未示)的一第三軌座C644上,並受一第三驅動件C645 藉驅動一齒輪646在該齒條C642囓轉而作Z軸向位移; 20 and 21, the first welding station C6 is provided with a welding piece C61, the front end of the welding piece C61 is provided with a welding head C611, the welding head C611 is provided with an induction part C612 which can be connected to the induction line to measure the welding head C611 The temperature of the weldment C61 is provided with a first blowing air source C613 to cool the upper surface of the weldment C61 by blowing air. Blow and cool the upper surface of the welding head C611; The weldment C61 is mounted on a first axial mechanism C62 in the Y-axis through a fixed seat C615, and is driven by it to perform a first axial displacement in the Y-axis direction. The first axial mechanism C62 is provided with a first axial mechanism C62. A sliding seat C621 is provided for the fixing seat C615, and the first sliding seat C621 is arranged on a first rail seat C623 of the first sliding rail C622 with the Y axis, and is driven by a first driving member C624 as the Y axis displacement; The first axial mechanism C62 is set on a second axial mechanism C63 in the X-axis direction with the first rail seat C623, and is driven by the second axial mechanism C63 in the X-axis direction to perform a second axial displacement in the X-axis direction. The mechanism C63 is provided with a second sliding seat C631 for the first rail seat C623 to be installed, the second sliding seat C631 is arranged on a second rail seat C633 with the second sliding rail C632 having the X axis, and is received by a first rail seat C633. Two driving parts C634 drive for X-axis displacement; The second axial mechanism C63 is arranged on a third axial mechanism C64 in the Z-axis direction with the second rail seat C633, and is driven by the third axial mechanism C64 in the Z-axis direction to perform a third axial displacement in the Z-axis direction. A third sliding seat C641 is provided to the mechanism C64 for the setting of the second rail seat C633, a rack C642 is provided on one side of the third sliding seat C641, and the third sliding seat C641 is arranged on the third sliding rail with the Z-axis. On a third rail seat C644 of C643 (not shown in the figure), a third driving member C645 drives a gear 646 to mesh on the rack C642 to make Z-axis displacement;

請參閱圖21、22,該焊頭C611下方設有一油石機構C65,該油石機構C65設有一Z軸向的油石C651,該油石C651藉一固定座C652設於一固定柱C653上所設的一Y軸向的滑軌C654上,並受一彈簧構成的彈性件C655作用,在該油石C651受該焊頭C611抵觸作磨屑時,允許該油石C651具有Y軸向的緩衝,避免該焊頭C611受損;該油石C651上方的一端設有一第三氣壓源C656,可提供氣體對該油石C651表面吹氣,以排除該焊頭C611磨擦所產生的粉屑。Please refer to FIGS. 21 and 22 , a whetstone mechanism C65 is arranged under the welding head C611, and the whetstone mechanism C65 is provided with a whetstone C651 in the Z-axis. The Y-axis slide rail C654 is acted on by an elastic member C655 composed of a spring. When the whetstone C651 is collided by the welding head C611 as wear debris, the whetstone C651 is allowed to have a Y-axis buffer to avoid the welding head. C611 is damaged; a third air pressure source C656 is provided at one end above the whetstone C651, which can provide gas to blow the surface of the whetstone C651 to remove the dust generated by the friction of the welding head C611.

請參閱圖23,該第二絞線站C7執行對已完成捲繞的該鐵芯A兩側的位於上方的該第二線材L2進行絞線,其設有與該第一絞線站C4中該絞線夾機構C41、該第一軸向機構C42、該第二軸向機構C43相同的機構,茲不贅述;但在該第二絞線站C7更設有一掛線機構C71,該掛線機構C71設於該夾具B1下方的機台台面T上,其設有在X軸向相隔間並相互平行長條片狀的二個Z軸向的掛架C711,二個該掛架C711在近上方的一端相向各伸設有片狀的一披掛部C712,各披掛部C712上緣與該掛架C711上端緣間形成由該掛架C711往該披掛部C712朝下斜向設置的導線緣C713,二個該掛架C711共同受一例如汽壓缸構成的掛架驅動件C714所驅動,可作相向靠近或分離的操作;該掛架驅動件C713設於位於該機台台面T上一座架T1上所設一Z軸向的滑軌T2上,並受一驅動件T3驅動可作Z軸向的上、下位移;另,該觸動機構B23僅在該旋轉座B上設該第二抵推件B232。Please refer to FIG. 23 , the second stranding station C7 performs stranding on the second wire L2 located above on both sides of the iron core A that has been wound, which is provided with the first stranding station C4 The twisted wire clamp mechanism C41, the first axial mechanism C42, and the second axial mechanism C43 are the same mechanisms, which will not be repeated here; The mechanism C71 is arranged on the machine table T below the clamp B1, and it is provided with two Z-axis hangers C711 spaced apart in the X-axis and parallel to each other in the form of long strips. The two hangers C711 are close to each other. A piece of hanging portion C712 is extended from the upper end facing each other, and a wire edge C713 is formed between the upper edge of each hanging portion C712 and the upper end edge of the hanging portion C711. , the two hangers C711 are jointly driven by a hanger drive C714 formed by, for example, a pneumatic cylinder, and can be operated toward or apart from each other; A Z-axis slide rail T2 is set on T1, and is driven by a driving member T3 to move up and down in the Z-axis; Push piece B232.

請參閱圖1、23、24,該第二絞線站C7執行絞線時,該絞線夾機構C41被驅動作Y軸向前進,並以該第一絞線夾C411夾持位於該夾具B1與所述入線側的線夾機構B2間的該第二線材L2,及以該第二絞線夾C412夾持位於該夾具B1與所述出線側的線夾機構B2間的該第二線材L2,夾持時該第二線材L2分別被夾於該第一夾口C4117處的該第一扣體C4116內側及該第二夾口C4127處的該第二扣體C4126內側;完成夾持後,該觸動機構B23以該第二抵推件B232作用使靠近該夾具B1的所述入線側、所述出線側的二個該線夾B22的各該第二夾縫B225被開啟,然後該絞線夾機構C41沿Z軸向先將所夾持的兩側該第二線材L2作上提一段距離,此時二個該掛架C711亦被驅動上移並作相對夾靠,使二個該披掛部C712微嵌入該鐵芯A的該第一凸緣A2後的該捲芯部A1的區間,使該披掛部C712的上緣對應該第二入線電極A2522、第二入線側掛部A232及該第二出線電極A2532、第二出線側掛部A242,隨後該絞線夾機構C41將所夾持的兩側該第二線材L2由該第一凸緣A2後往前以Y軸向將所夾持的兩側該第二線材L2拉引由該導線緣C713滑落經過該披掛部C712的上緣至該第一凸緣A2前方一段距離。1, 23 and 24, when the second stranding station C7 performs stranding, the stranding clamp mechanism C41 is driven to move forward in the Y-axis, and is clamped by the first stranding clamp C411 in the fixture B1 The second wire rod L2 between the wire clamp mechanism B2 on the incoming side and the second wire rod L2 between the clamp B1 and the wire clamp mechanism B2 on the wire outlet side is clamped by the second stranded wire clamp C412 L2, when clamping, the second wire L2 is clamped on the inner side of the first buckle body C4116 at the first clamping mouth C4117 and the second buckle body C4126 at the second clamping mouth C4127; after clamping is completed , the trigger mechanism B23 acts by the second pusher B232 to open the second slits B225 of the two wire clips B22 on the wire inlet side and the wire outlet side of the clamp B1, and then the twisting The wire clamp mechanism C41 first lifts the second wires L2 on both sides to be clamped along the Z-axis for a certain distance. At this time, the two hangers C711 are also driven to move up and clamp relative to each other, so that the two The hanging portion C712 is slightly embedded in the area of the winding core portion A1 after the first flange A2 of the iron core A, so that the upper edge of the hanging portion C712 corresponds to the second incoming wire electrode A2522, the second incoming wire side hanging portion A232 and The second outgoing wire electrode A2532, the second outgoing wire side hanging portion A242, and then the twisted wire clamp mechanism C41 clamps the two second wires L2 on both sides from the first flange A2 back to the front in the Y-axis direction Pull the clamped second wires L2 on both sides from the wire edge C713 and slide down through the upper edge of the hanging portion C712 to a certain distance in front of the first flange A2.

請參閱圖1、25,在二個該掛架C711被驅動作相對分離並下移後,該絞線夾機構C41接續被驅動以Y軸為旋轉中心進行旋轉,使被拉引出的該夾具B1兩側的該第二線材L2被絞合成一段預設長度的絞線部位L23,並裕留一段臨近該鐵芯A的未絞線部位L24,所述未絞線部位L24恰夾束對應於該鐵芯A的第二入線電極A2522的第二入線側掛部A232及第二出線電極A2532的第二出線側掛部A242。Please refer to Figures 1 and 25. After the two hangers C711 are driven to separate and move downward, the twisted wire clamp mechanism C41 is driven to rotate with the Y-axis as the rotation center, so that the pulled out clamp B1 The second wires L2 on both sides are twisted into a stranded wire portion L23 of a preset length, and an unstranded wire portion L24 adjacent to the iron core A is left, and the unstranded wire portion L24 is just bundled corresponding to the stranded wire portion L24. The second incoming wire hanging portion A232 of the second incoming wire electrode A2522 of the iron core A and the second outgoing wire hanging portion A242 of the second outgoing wire electrode A2532.

請參閱圖3、16,該第二剪線站C8與該第一剪線站C5機構相同,僅差異在該第二剪線站C8用以對第二線材L2進行剪線操作,茲不贅述。Please refer to FIGS. 3 and 16 , the mechanism of the second thread trimming station C8 is the same as that of the first thread trimming station C5, and the only difference is that the second thread trimming station C8 is used to trim the second wire L2, which will not be repeated here. .

請參閱圖3、20,該第二焊接站C9與該第一焊接站C6機構相同,僅差異在該第二焊接站C9用以對第二線材L2進行焊接操作,茲不贅述。Please refer to FIGS. 3 and 20 , the second welding station C9 has the same mechanism as the first welding station C6 , except that the second welding station C9 is used for welding the second wire L2 , which is not repeated here.

請參閱圖3、26,該失誤排除站C10在對應該夾具B1上方的該旋轉座B上設有一撥叉機構C101,該撥叉機構C101設有受一驅動件C1011驅動可作上、下位移的撥叉C1012,該撥叉C1012設有分別對應於該夾具B1與所述入線側的該線夾機構B2間及該夾具B1與所述出線側的該線夾機構B2間的二個叉部C1013,每一個叉部C1013各傾斜形成一彎扣部C1014,同時在該失誤排除站C10中該觸動機構B23同時設有第一抵推件B231及該第二抵推件B232; 當鐵芯A經前述個工作站的製程來到該失誤排除站C10時,該觸動機構B23將同時使該第一抵推件B231及該第二抵推件B232觸動使該夾具B1兩側的該線夾機構B2都呈開啟狀,在該撥叉C1012被驅動向下過程中,倘若在該第一絞線站C4、第二絞線站C7因失誤造成該第一線材L1或第二線材L2猶仍被該夾具B1兩側的該線夾機構B2夾掛,則該第一線材L1或第二線材L2將被強制推卸,使連同該鐵芯A落至下方一收集盒C102收集。 Please refer to FIGS. 3 and 26 , the error elimination station C10 is provided with a fork mechanism C101 on the rotating base B corresponding to the upper part of the clamp B1. The fork C1012, the fork C1012 is provided with two forks corresponding respectively between the clamp B1 and the wire clamp mechanism B2 on the incoming side and between the clamp B1 and the wire clamp mechanism B2 on the outgoing side part C1013, each fork part C1013 is inclined to form a buckle part C1014, and at the same time in the error elimination station C10, the trigger mechanism B23 is provided with a first pusher B231 and the second pusher B232 at the same time; When the iron core A comes to the error elimination station C10 through the process of the above-mentioned workstations, the trigger mechanism B23 will simultaneously trigger the first pusher B231 and the second pusher B232 to trigger the two sides of the clamp B1. The wire clamp mechanism B2 is in the open state. When the shifting fork C1012 is driven downward, if the first wire rod L1 or the second wire rod L2 is caused by mistakes at the first wire stranding station C4 and the second wire stranding station C7 If it is still clamped by the wire clamp mechanism B2 on both sides of the clamp B1, the first wire L1 or the second wire L2 will be forcibly pushed out, so that the iron core A will fall to the lower collection box C102 for collection.

本發明實施例的鐵芯捲繞線材的方法及裝置,由於該進出料站C1將一鐵芯提供至該夾具B1被夾持,且完成線材捲繞的該鐵芯A亦被該旋轉座B送至該進出料站C1被排出收集,故在因涉及多個工作站C同時圍繞在該旋轉座B周圍已因工作站C本身即具有機構複雜性而佔用較大空間下,可以不必再另外撥出一工作站C作完成線材捲繞的該鐵芯A排出收集工作,使各製程皆可以安排在該旋轉座B周圍進行,而能適用複數條線材的入線端及出線端皆在同一凸緣上的鐵芯A的複雜製程。According to the method and device for winding a wire with an iron core according to the embodiment of the present invention, because the in-out station C1 provides an iron core to the clamp B1 to be clamped, and the iron core A after the wire is wound is also held by the rotating seat B It is sent to the in-feed and out-feed station C1 to be discharged and collected. Therefore, it is not necessary to set aside a large amount of space due to the complexity of the structure of the work station C itself because it involves multiple work stations C surrounding the rotating base B at the same time. A work station C is used to discharge and collect the iron core A that has completed the winding of the wire rod, so that each process can be arranged around the rotary base B, and it can be applied that the incoming wire end and the outgoing wire end of a plurality of wires are on the same flange The complex process of the iron core A.

請參閱圖27、28,本發明實施例提供該線夾機構B3的第二實施例,以下機構構造與前述實施例相同者以相同編號記載而不多作贅述,其中,每一個夾具B1兩側分別相隔間距各設有一線夾機構B3,每一線夾機構B3僅設有一線夾B22,位於該夾具B1的該入線側與出線側的二個線夾機構B3的二個線夾B22以樞設予夾具B1同軸的一旋轉架B31共同聯設,並可受該旋轉架B31連動以該夾具B1為中心進行繞轉。Please refer to FIGS. 27 and 28 , the embodiment of the present invention provides a second embodiment of the wire clamp mechanism B3. The following mechanism structures are the same as those of the previous embodiment, and are recorded with the same numbers without further description. Among them, the two sides of each clamp B1 A wire clamp mechanism B3 is respectively provided at a distance, and each wire clamp mechanism B3 is only provided with a wire clamp B22. A rotating frame B31 coaxial with the clamp B1 is connected together, and can be linked by the rotating frame B31 to revolve around the clamp B1.

請參閱圖29〜33,該線夾機構B3的第二實施例在進行繞線時, 牽引該第一線材L1、第二線材L2至該夾具B1與該線夾機構B3間由圖29中原第一間距d1縮小至圖30中該第二間距d2的該第一繞針C31、第二繞針C32,其以該第二間距d2如圖31所示順時針迴繞該鐵芯A至位於該夾具B1另一側的該夾具B1與所述出線側的該線夾機構B3間,此時該旋轉架B31同步帶動兩側的該線夾B22進行逆時針方向旋轉,進行對該鐵芯A捲繞線材預定圈數,此時原被夾持於所述入線側的該線夾機構B3上的該第一線材L1、第二線材L2將因對該鐵芯A的捲繞而逐漸縮短;完成在該鐵芯A捲繞預定圈數後,如圖32所示,該第一繞針C31、第二繞針C32作相對分離而間隔該第四間距d4;再如圖33所示,經由該旋轉座B的間歇逆時針轉動,相對使該第一繞針C31、第二繞針C32再牽引該第一線材L1、第二線材L2以圖32中該第四間距d4,且以相互平行的水平路徑分別各嵌越經所述出線側的該線夾機構B3的該線夾B22的該第一夾縫B224、第二夾縫B225,至位於所述出線側的該線夾機構B3與下一個該夾具B1間被夾固。 Please refer to Figures 29 to 33, when the second embodiment of the wire clamp mechanism B3 is winding, Pulling the first wire L1 and the second wire L2 to the first winding needle C31 and the second winding between the clamp B1 and the wire clamp mechanism B3 are reduced from the original first distance d1 in FIG. 29 to the second distance d2 in FIG. 30 . The needle C32 is wound around the iron core A clockwise at the second distance d2 as shown in FIG. 31 between the clamp B1 on the other side of the clamp B1 and the wire clamp mechanism B3 on the outlet side. When the rotating frame B31 synchronously drives the wire clamps B22 on both sides to rotate counterclockwise, the iron core A is wound with a predetermined number of turns. At this time, the wire clamp mechanism B3 that was originally clamped on the wire entry side The first wire L1 and the second wire L2 on the iron core A will gradually shorten due to the winding of the iron core A; after the iron core A is wound for a predetermined number of turns, as shown in FIG. C31 and the second winding needle C32 are relatively separated and separated by the fourth distance d4; as shown in FIG. 33, through the intermittent counterclockwise rotation of the rotating base B, the first winding needle C31 and the second winding needle C32 are relatively relatively Then pull the first wire L1 and the second wire L2 to the fourth distance d4 in FIG. 32, and respectively embed the wire clip B22 of the wire clip mechanism B3 on the outlet side in a horizontal path parallel to each other. The first clamping slot B224 and the second clamping slot B225 are clamped between the wire clamping mechanism B3 on the outlet side and the next clamp B1.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not limit the scope of the present invention. All simple equivalent changes and modifications made according to the scope of the application for patent of the present invention and the contents of the patent specification are still within the scope of the present invention. within the scope of the invention patent.

A:鐵芯 A1:捲芯部 A2:第一凸緣 A21:上表面 A22:下表面 A23:右側面 A231:第一入線側掛部 A232:第二入線側掛部 A24:左側面 A241:第一出線側掛部 A242:第二出線側掛部 A25:端側面 A251:槽間 A252:入線側 A2521:第一入線電極 A2522:第二入線電極 A253:出線側 A2531:第一出線電極 A2532:第二出線電極 A3:第二凸緣 B:旋轉座 B1:夾具 B11:軸套 B111:環緣 B12:夾爪 B2:線夾機構 B21:固定座 B211:剪口 B212:固定件 B213:側座 B214:樞軸 B215:樞軸 B22:線夾 B221:固定夾鉆 B222:第一爪件 B223:第二爪件 B224:第一夾縫 B225:第二夾縫 B226:彈性元件 B227:壓靠件 B2271:壓靠緣 B23:觸動機構 B231:第一推抵件 B232:第二推抵件 B3:線夾機構 B31:旋轉架 C:工作站 C1:進出料站 C11:震動送料機 C111:槽道 C12:提取機構 C121:吸嘴 C122:第一驅動件 C123:第二驅動件 C13:卸料機構 C131:驅動件 C132:撥扣件 C133:箍部 C134:固定座 C135:滑軌 C136:彈性件 C14:收集料斗 C15:檢測元件 C151:光束 C16:吹氣件 C2:空站 C3:繞線站 C31:第一繞針 C311:第一滑塊 C32:第二繞針 C321:第二滑塊 C33:繞針驅動件 C34:第一軸向機構 C341:第一滑座 C342:第一滑軌 C343:第一軌座 C344:第一驅動件 C345:第一皮帶 C346:第一導線輪 C347:第二導線輪 C35:第二軸向機構 C351:第二軌座 C352:第二滑軌 C353:第二驅動件 C354:導線架 C355:第一導線孔 C356:第二導線孔 C36:第三軸向機構 C361:第三軌座 C362:第三滑軌 C363:第三驅動件 C37:線剪機構 C371:驅動件 C372:線剪 C4:第一絞線站 C41:絞線夾機構 C411:第一絞線夾 C4111:第一下夾座 C4112:第一上夾座 C4113:第一樞設部 C4114:第一樞槽 C4115:第一扣槽 C4116:第一扣體 C4117:第一夾口 C4118:第一彈性元件 C4119:第一推抵件 C412:第二絞線夾 C4121:第二下夾座 C4122:第二上夾座 C4123:第二樞設部 C4124:第二樞槽 C4125:第二扣槽 C4126:第二扣體 C4127:第二夾口 C4128:第二彈性件 C4129:第二推抵件 C413:旋轉驅動件 C42:第一軸向機構 C421:第一滑座 C422:第一滑軌 C423:底座 C424:第一軌座 C425:第一驅動件 C43:第二軸向機構 C431:第二滑座 C432:第一滑軌 C433:第一軌座 C434:齒條 C435:彈性件 C436:第一驅動件 C437:齒輪 C5:第一剪線站 C51:剪刀機構 C511:剪刀 C512:剪刀驅動件 C513:固定座 C514:第一軸向機構 C5141:第一滑座 C5142:第一滑軌 C5143:第一軌座 C5144:第一驅動件 C515:第二軸向機構 C5151:第二滑座 C5152:第二滑軌 C5153:第二軌座 C5154:第二驅動件 C52:壓擠機構 C521:壓擠臂 C522:壓擠驅動件 C523:固定座 C524:第三滑座 C525:第三滑軌 C526:第三驅動件 C53:側整機構 C531:夾臂 C532:夾靠驅動件 C533:固定座 C534:軌座 C535:滑軌 C536:驅動件 C54:廢線盒 C541:導料座 C6:第一焊接站 C61:焊件 C611:焊頭 C612:感應部 C613:第一吹氣源 C614:第二吹氣緣 C615:固定座 C62:第一軸向機構 C621:第一滑座 C622:第一滑軌 C623:第一軌座 C624:第一驅動件 C63:第二軸向機構 C631:第二滑座 C632:第二滑軌 C633:第二軌座 C634:第二驅動件 C64:第三軸向機構 C641:第三滑座 C642:齒條 C643:第三滑軌 C644:第三軌座 C645:第三驅動件 C646:齒輪 C65:油石機構 C651:油石 C652:固定座 C653:固定柱 C654:滑軌 C655:彈性件 C656:第三氣壓源 C7:第二絞線站 C71:掛線機構 C711:掛架 C712:披掛部 C713:導線緣 C714:掛架驅動件 C8:第二剪線站 C9:第二焊接站 C10:失誤排除站 C101:撥叉機構 C1011:驅動件 C1012:撥叉 C1013:叉部 C1014:彎扣部 C102:收集盒 L1:第一線材 L11:第一入線端 L111:第一入線彎折部 L12:第一出線端 L121:第一出線彎折部 L13:絞線部位 L14:未絞線部位 L2:第二線材 L21:第二入線端 L211:第二入線彎折部 L22:第二出線端 L221:第二出線彎折端 L23:絞線部位 L24:未絞線部位 T:機台台面 T1:座架 T2:滑軌 T3:驅動件 d1:第一間距 d2:第二間距 d3:第三間距 d4:第四間距A: iron core A1: roll core A2: First flange A21: Upper surface A22: Lower surface A23: Right side A231: The first cable entry side hanging part A232: Second cable entry side hanger A24: Left side A241: The first outlet side hanging part A242: Second outlet side hanging part A25: End side A251: Between slots A252: Line entry side A2521: First incoming wire electrode A2522: Second incoming wire electrode A253: Outgoing side A2531: The first outlet electrode A2532: The second outlet electrode A3: Second flange B: Rotary seat B1: Fixture B11: Bushing B111: Rim B12: Gripper B2: Wire clip mechanism B21: Fixed seat B211: Notch B212: Fixtures B213: Side Seat B214: Pivot B215: Pivot B22: Wire clip B221: Fixed clamp drill B222: The first claw piece B223: Second claw piece B224: The first crack B225: The second gap B226: Elastic elements B227: Press parts B2271: Pressing edge B23: Trigger Mechanism B231: First push piece B232: Second push piece B3: Wire clip mechanism B31: Rotary frame C: Workstation C1: In and out station C11: Vibrating Feeder C111: Channel C12: Extraction Agency C121: Nozzle C122: First Drive C123: Second driver C13: Unloading mechanism C131: Driver C132: dial fastener C133: Hoop Department C134: Fixed seat C135: Slide rail C136: Elastic C14: Collection Hopper C15: Detection element C151: Beam C16: Air blower C2: Empty station C3: Winding Station C31: The first winding needle C311: First Slider C32: The second winding needle C321: Second slider C33: Winding needle driver C34: First Axial Mechanism C341: The first slide C342: The first slide C343: The first rail seat C344: First Drive C345: First Belt C346: First wire wheel C347: Second wire wheel C35: Second Axial Mechanism C351: Second rail seat C352: Second rail C353: Second driver C354: Lead Frame C355: 1st wire hole C356: Second wire hole C36: Third Axial Mechanism C361: The third rail seat C362: The third rail C363: The third driver C37: Wire cutter mechanism C371: Driver C372: Wire cutter C4: First Strand Station C41: Strand Clamp Mechanism C411: First Strand Clamp C4111: The first lower clamp C4112: The first upper clamp C4113: The first pivot C4114: First pivot slot C4115: The first buckle slot C4116: The first buckle body C4117: The first jaw C4118: First elastic element C4119: First pusher C412: Second Strand Clamp C4121: The second lower clamp C4122: Second upper clamp C4123: Second pivot C4124: Second pivot slot C4125: The second buckle slot C4126: Second buckle body C4127: Second jaw C4128: Second elastic member C4129: Second pusher C413: Rotary Drive C42: First Axial Mechanism C421: The first slide C422: The first slide rail C423: Base C424: The first rail seat C425: First Drive C43: Second Axial Mechanism C431: The second slide C432: The first rail C433: The first rail seat C434: Rack C435: Elastic C436: First Drive C437: Gear C5: The first thread-cutting station C51: Scissors Mechanism C511: Scissors C512: Scissors Drive C513: Fixed seat C514: First Axial Mechanism C5141: The first slide C5142: The first slide rail C5143: The first rail seat C5144: The first driver C515: Second Axial Mechanism C5151: The second slide C5152: Second rail C5153: Second rail seat C5154: Second driver C52: Squeeze Mechanism C521: Squeeze Arm C522: Squeeze Drive C523: Fixed seat C524: The third slide C525: The third rail C526: The third drive C53: Side adjustment mechanism C531: Clamp Arm C532: Clamp against driver C533: Fixed seat C534: Rail seat C535: Slide rail C536: Driver C54: Waste wire box C541: guide seat C6: First welding station C61: Weldments C611: welding head C612: Induction Department C613: The first blowing source C614: Second blowing edge C615: Fixed seat C62: First Axial Mechanism C621: The first slide C622: The first slide rail C623: The first rail seat C624: First Drive C63: Second Axial Mechanism C631: The second slide C632: Second rail C633: Second rail seat C634: Second driver C64: Third Axial Mechanism C641: The third slide C642: Rack C643: The third rail C644: The third rail seat C645: The third drive C646: Gear C65: Whetstone Institution C651: Whetstone C652: Fixed seat C653: Fixed column C654: Slide rail C655: Elastic C656: The third air pressure source C7: Second Strand Station C71: Hanging mechanism C711: Hanger C712: Apparel Department C713: Wire Edge C714: Pylon Drive C8: Second thread trimming station C9: Second welding station C10: Error elimination station C101: Fork mechanism C1011: Driver C1012: Fork C1013: Fork C1014: Bending part C102: Collection Box L1: The first wire L11: The first input terminal L111: Bending part of the first wire entry L12: The first outlet L121: Bending part of the first outlet L13: Stranded part L14: Unstranded part L2: Second wire L21: The second input terminal L211: Bending part of the second wire entry L22: The second outlet L221: Bend end of the second outlet L23: Stranded part L24: Unstranded part T: machine table T1: Seat stand T2: slide rail T3: Driver d1: first spacing d2: second spacing d3: the third distance d4: Fourth spacing

圖1係本發明實施例中鐵芯之構造立體示意圖。 圖2係本發明實施例中鐵芯捲繞線材後的成品立體示意圖。 圖3係本發明實施例中鐵芯捲繞線材的裝置中各工作站配置示意圖。 圖4係本發明實施例中夾具、線夾機構、觸動機構配置關係的示意圖。 圖5係本發明實施例中線夾機構的立體示意圖。 圖6係本發明實施例中進出料站的示意圖。 圖7係本發明實施例中繞線站的機構示意圖。 圖8係本發明實施例中該繞線站的操作示意圖(一) 。 圖9係本發明實施例中該繞線站的操作示意圖(二) 。 圖10係本發明實施例中該繞線站的操作示意圖(三) 。 圖11係本發明實施例中該繞線站的操作示意圖(四) 。 圖12係本發明實施例中該繞線站的操作示意圖(五) 。 圖13係本發明實施例中第一絞線站的機構示意圖。 圖14係本發明實施例中該第一絞線站操作示意圖(一) 。 圖15係本發明實施例中該第一絞線站操作示意圖(二) 。 圖16係本發明實施例中第一剪線站的機構示意圖。 圖17係本發明實施例中該第一剪線站操作示意圖(一) 。 圖18係本發明實施例中該第一剪線站操作示意圖(二) 。 圖19係本發明實施例中該第一剪線站操作示意圖(三) 。 圖20係本發明實施例中該第一焊接站的機構示意圖。 圖21係本發明實施例中該第一焊接站的焊頭部位放大示意圖。 圖22係本發明實施例中該第一焊接站油石部位構造示意圖。 圖23係本發明實施例中該第二絞線站的機構示意圖。 圖24係本發明實施例中該第二絞線站操作示意圖(一) 。 圖25係本發明實施例中該第二絞線站操作示意圖(二) 。 圖26係本發明實施例中該失誤排除站的機構示意圖。 圖27係本發明實施例中該線夾機構第二實施例之配置示意圖。 圖28係本發明實施例中該線夾機構第二實施例於繞線站之示意圖。 圖29係本發明實施例中該線夾機構第二實施例於繞線站之操作示意圖(一) 。 圖30係本發明實施例中該線夾機構第二實施例於繞線站之操作示意圖(二) 。圖31係本發明實施例中該線夾機構第二實施例於繞線站之操作示意圖(三) 。 圖32係本發明實施例中該線夾機構第二實施例於繞線站之操作示意圖(四) 。 圖33係本發明實施例中該線夾機構第二實施例於繞線站之操作示意圖(五) 。 FIG. 1 is a schematic perspective view of the structure of an iron core in an embodiment of the present invention. FIG. 2 is a three-dimensional schematic diagram of a finished product after the iron core is wound with a wire according to an embodiment of the present invention. FIG. 3 is a schematic diagram of the configuration of each workstation in the device for winding the wire rod with the iron core according to the embodiment of the present invention. FIG. 4 is a schematic diagram of the configuration relationship of a clamp, a wire clamp mechanism, and a trigger mechanism in an embodiment of the present invention. FIG. 5 is a three-dimensional schematic diagram of a wire clamp mechanism in an embodiment of the present invention. FIG. 6 is a schematic diagram of the feeding and discharging station in the embodiment of the present invention. FIG. 7 is a schematic diagram of the mechanism of the winding station in the embodiment of the present invention. FIG. 8 is a schematic diagram (1) of the operation of the winding station in the embodiment of the present invention. FIG. 9 is a schematic diagram (2) of the operation of the winding station in the embodiment of the present invention. FIG. 10 is a schematic diagram (3) of the operation of the winding station in the embodiment of the present invention. FIG. 11 is a schematic diagram (4) of the operation of the winding station in the embodiment of the present invention. FIG. 12 is a schematic diagram (5) of the operation of the winding station in the embodiment of the present invention. FIG. 13 is a schematic diagram of the mechanism of the first stranding station in the embodiment of the present invention. FIG. 14 is a schematic diagram (1) of the operation of the first stranding station in the embodiment of the present invention. FIG. 15 is a schematic diagram (2) of the operation of the first stranding station in the embodiment of the present invention. FIG. 16 is a schematic diagram of the mechanism of the first thread trimming station in the embodiment of the present invention. FIG. 17 is a schematic diagram (1) of the operation of the first thread trimming station in the embodiment of the present invention. FIG. 18 is a schematic diagram (2) of the operation of the first thread trimming station in the embodiment of the present invention. FIG. 19 is a schematic diagram (3) of the operation of the first thread trimming station in the embodiment of the present invention. FIG. 20 is a schematic diagram of the mechanism of the first welding station in the embodiment of the present invention. FIG. 21 is an enlarged schematic view of the welding head of the first welding station in the embodiment of the present invention. FIG. 22 is a schematic diagram of the structure of the oilstone part of the first welding station in the embodiment of the present invention. FIG. 23 is a schematic diagram of the mechanism of the second stranding station in the embodiment of the present invention. FIG. 24 is a schematic diagram (1) of the operation of the second stranding station in the embodiment of the present invention. FIG. 25 is a schematic diagram (2) of the operation of the second stranding station in the embodiment of the present invention. FIG. 26 is a schematic diagram of the mechanism of the error elimination station in the embodiment of the present invention. FIG. 27 is a schematic diagram of the configuration of the second embodiment of the wire clamp mechanism according to the embodiment of the present invention. FIG. 28 is a schematic diagram of the second embodiment of the wire clamp mechanism at the winding station according to the embodiment of the present invention. FIG. 29 is a schematic diagram (1) of the operation of the second embodiment of the wire clamp mechanism in the winding station according to the embodiment of the present invention. FIG. 30 is a schematic diagram (2) of the operation of the second embodiment of the wire clamp mechanism in the winding station according to the embodiment of the present invention. FIG. 31 is a schematic diagram (3) of the operation of the second embodiment of the wire clamp mechanism in the winding station according to the embodiment of the present invention. FIG. 32 is a schematic diagram (4) of the operation of the second embodiment of the wire clamp mechanism at the winding station according to the embodiment of the present invention. FIG. 33 is a schematic diagram (5) of the operation of the second embodiment of the wire clamp mechanism in the winding station according to the embodiment of the present invention.

A:鐵芯 A: iron core

B1:夾具 B1: Fixture

B11:軸套 B11: Bushing

B111:環緣 B111: Rim

C1:進出料站 C1: In and out station

C11:震動送料機 C11: Vibrating Feeder

C111:槽道 C111: Channel

C12:提取機構 C12: Extraction Agency

C121:吸嘴 C121: Nozzle

C122:第一驅動件 C122: First Drive

C123:第二驅動件 C123: Second driver

C13:卸料機構 C13: Unloading mechanism

C131:驅動件 C131: Driver

C132:撥扣件 C132: dial fastener

C133:箍部 C133: Hoop Department

C134:固定座 C134: Fixed seat

C135:滑軌 C135: Slide rail

C136:彈性件 C136: Elastic

C14:收集料斗 C14: Collection Hopper

C15:檢測元件 C15: Detection element

C151:光束 C151: Beam

C16:吹氣件 C16: Air blower

Claims (19)

一種鐵芯捲繞線材的方法,包括: 提供一可作間歇旋轉的旋轉座,其上設有複數個夾具,每一夾具分別對應設有工作站;其中, 以一進出料站將一鐵芯提供至該夾具被夾持; 以一繞線站將一第一線材及一第二線材捲繞至該鐵芯; 完成線材捲繞的該鐵芯被該旋轉座送至該進出料站被排出收集。 A method for winding a wire with an iron core, comprising: Provide a rotating base that can be rotated intermittently, on which a plurality of clamps are arranged, and each clamp is respectively provided with a workstation; wherein, An iron core is provided to the fixture to be clamped by an in-out station; winding a first wire and a second wire to the core with a winding station; The iron core after wire winding is sent to the in-out station by the rotary base to be discharged and collected. 如請求項1所述鐵芯捲繞線材的方法,其中,該鐵芯在一捲芯部兩端分別各設有一第一凸緣及一第二凸緣, 該第一凸緣設有一上表面、一下表面、一右側面、一左側面及相對該捲芯部之另一側的一端側面,該端側面包括入線側及出線側,該入線側設有相對位於下方的一第一入線電極,及相對位於上方的一第二入線電極;該出線側設有相對位於下方的一第一出線電極,及相對位於上方的一第二出線電極。The method for winding a wire with an iron core as claimed in claim 1, wherein the iron core is provided with a first flange and a second flange respectively at both ends of a coiled core, and the first flange is provided with an upper surface , a lower surface, a right side, a left side and one end side relative to the other side of the winding core, the end side includes an incoming wire side and an outgoing wire side, and the incoming wire side is provided with a first incoming wire electrode located below. , and a second incoming wire electrode located relatively above; the wire outgoing side is provided with a first outgoing wire electrode relatively positioned below, and a second wire outlet electrode relatively positioned above. 如請求項2所述鐵芯捲繞線材的方法,其中,該繞線站中該鐵芯捲繞預定圈數後,該第一線材的一第一入線端及一第一出線端在下被夾固,及該第二線材的一第二入線端及一第二出線端在上被夾固,但該第一線材、第二線材入線進入該鐵芯及出線離開該鐵芯的部位均位於該鐵芯的下方,即皆對應於鐵芯的該第一入線電極及該第一出線電極。The method for winding a wire with an iron core as claimed in claim 2, wherein after the iron core is wound for a predetermined number of turns in the winding station, a first incoming end and a first outgoing end of the first wire are under Clamping, and a second incoming end and a second outgoing end of the second wire are clamped on top, but the first wire and the second wire enter the iron core and the outgoing wire leaves the part of the iron core Both are located below the iron core, that is, they are both corresponding to the first incoming wire electrode and the first outgoing wire electrode of the iron core. 如請求項1所述鐵芯捲繞線材的方法,其中,該旋轉座單一圓周的間歇旋轉行程下,以二個不相鄰的一第一絞線站及一第二絞線站分別各執行將該第一線材及一第二線材的兩端旋絞成一絞合部及一未絞合部。The method for winding a wire rod with an iron core as claimed in claim 1, wherein, under the intermittent rotation stroke of a single circumference of the rotating seat, two non-adjacent first stranding stations and a second stranding station are respectively executed. Two ends of the first wire and a second wire are twisted into a twisted portion and an untwisted portion. 如請求項4所述鐵芯捲繞線材的方法,其中,該第二絞線站使一絞線夾機構將所夾持的該鐵芯兩側的該第二線材作上提一段距離,拉引經過一掛線機構的二掛架上分別所設的二披掛部的上緣。The method for winding a wire with an iron core as claimed in claim 4, wherein the second stranding station enables a stranding clamp mechanism to lift the clamped second wire on both sides of the iron core for a certain distance, and pull The upper edges of the two hanging parts respectively set on the two hanging frames of the one hanging mechanism are led. 如請求項4所述鐵芯捲繞線材的方法,其中,在該旋轉座單一圓周的間歇旋轉行程下,以二個不相鄰的一第一剪線站及一第二剪線站執行對該第一線材及一第二線材的該未絞合部進行剪線的操作。The method for winding a wire rod by an iron core as claimed in claim 4, wherein, under the intermittent rotation stroke of a single circumference of the rotating seat, two non-adjacent first thread trimming stations and a second thread trimming station are used to perform the The untwisted portion of the first wire rod and a second wire rod is subjected to a wire trimming operation. 如請求項1所述鐵芯捲繞線材的方法,其中,該工作站包括一第一剪線站,其以一側整機構的二個夾臂移於該鐵芯兩側且位於該第二線材前側進行夾靠,使一絞線製程中所形成的未絞線部位被限制在該鐵芯的第一入線電極的第一入線側掛部及第一出線電極的第一出線側掛部處。The method for winding a wire rod by an iron core as claimed in claim 1, wherein the work station comprises a first wire trimming station, which moves on both sides of the iron core and is located on the second wire rod with two clamping arms of a side trimming mechanism The front side is clamped, so that the untwisted part formed in a stranded wire process is limited to the first incoming wire side hanging portion of the first incoming wire electrode and the first outgoing wire side hanging portion of the first outgoing wire electrode of the iron core. place. 如請求項7所述鐵芯捲繞線材的方法,其中,該第一剪線站以一壓擠機構的二個壓擠臂被驅動位移至該鐵芯及該二個夾臂前側,並以由外往內相對夾靠該未絞線部位推抵附靠該鐵芯的一第一入線電極及一第一出線電極,另使包括絞線部位在內被剪下的第一線材所形成的一廢線被二個壓擠臂夾握,而使該廢線落經一導料座而至一廢線盒被收集。The method for winding a wire with an iron core as claimed in claim 7, wherein the first trimming station is driven and displaced to the front side of the iron core and the two clamping arms by two pressing arms of a pressing mechanism, A first incoming wire electrode and a first outgoing wire electrode attached to the iron core are pushed against the untwisted part from the outside to the inside, and the first wire including the stranded part is cut to form A waste wire is clamped by two pressing arms, so that the waste wire falls through a guide seat and is collected in a waste wire box. 如請求項1所述鐵芯捲繞線材的方法,其中,該工作站包括一失誤排除站,其設有一撥叉機構,該撥叉機構設有受一驅動件驅動可作位移的撥叉,強制推卸因失誤造成猶仍夾掛於該夾具兩側的該第一線材或第二線材。The method for winding a wire rod with an iron core as claimed in claim 1, wherein the work station includes a fault elimination station, which is provided with a fork mechanism, and the fork mechanism is provided with a fork that can be displaced by a driving member to force The first wire rod or the second wire rod still clamped on both sides of the fixture is still clamped due to a mistake in shoveling. 一種鐵芯捲繞線材的裝置,用以執行如請求項1至9項中任一項所述鐵芯捲繞線材的方法。A device for winding a wire with an iron core, used to perform the method for winding a wire with an iron core according to any one of Claims 1 to 9. 一種鐵芯捲繞線材的裝置,包括: 一旋轉座, 可作間歇旋轉,其上設有複數個夾具,每一夾具分別對應設有工作站;其中, 一進出料站,設有一震動送料機,該震動送料機設有可輸送鐵芯的一槽道,該進出料站並設有可將該鐵芯提取至該夾具的一提取機構;該進出料站設有可使該夾具鬆放各夾爪使完成繞線的鐵芯掉落的一卸料機構; 一繞線站,設有可受驅動進行位移將線材捲繞至該鐵芯的繞針; 藉以上構造,該鐵芯及該完成繞線的鐵芯同在該進出料站被入料及卸料。 A device for winding a wire with an iron core, comprising: A rotating seat, which can be rotated intermittently, is provided with a plurality of clamps, and each clamp is respectively provided with a workstation; wherein, A feeding and discharging station is provided with a vibrating feeder, the vibrating feeder is provided with a channel for conveying iron cores, and an extraction mechanism that can extract the iron cores to the fixture is also provided in the feeding and discharging station; The station is provided with an unloading mechanism that can make the clamp release each clamping jaw to drop the iron core after winding; a winding station, provided with a winding needle that can be driven to displace and wind the wire to the core; With the above structure, the iron core and the wound iron core are simultaneously fed and unloaded at the in-feed and out-feed station. 如請求項11所述鐵芯捲繞線材的裝置,其中,該卸料機構位於該旋轉座上並設有可受一驅動件驅動作沿該夾具中心軸向前後位移的撥扣件。The device for winding a wire with an iron core as claimed in claim 11, wherein the unloading mechanism is located on the rotating seat and is provided with a toggle member that can be driven by a driving member to move back and forth along the central axis of the clamp. 如請求項11所述鐵芯捲繞線材的裝置,其中,該進出料站設有位於該卸料機構一側的一檢測元件,可檢測是否有鐵芯被夾持在該夾具。The device for winding a wire with an iron core according to claim 11, wherein the in-out station is provided with a detection element located on one side of the unloading mechanism, which can detect whether an iron core is clamped in the fixture. 如請求項11所述鐵芯捲繞線材的裝置,其中,該進出料站設有位於該撥扣件上並對應該夾具前端的吹氣件,該吹氣件可在欲作卸料時對該夾具前端的鐵芯進行吹氣。The device for winding a wire with an iron core as claimed in claim 11, wherein the feeding and discharging station is provided with an air blowing member located on the toggle member and at the front end of the clamp, and the air blowing member can be used for discharging when the material is to be unloaded. The iron core at the front end of the fixture is blown. 如請求項11所述鐵芯捲繞線材的裝置,其中,該工作站依間歇旋轉的流路方向依序設有:進出料站、繞線站、第一絞線站、第一剪線站、第一焊接站、第二絞線站、第二剪線站、第二焊接站。The device for winding a wire rod with an iron core as claimed in claim 11, wherein the workstation is sequentially provided with: an in-out material station, a winding station, a first stranding station, a first wire-cutting station, First welding station, second stranding station, second wire trimming station, second welding station. 如請求項11所述鐵芯捲繞線材的裝置,其中,該工作站更包括一位於該第二焊接站與該進出料站間的一失誤排除站。The device for winding a wire rod for an iron core as claimed in claim 11, wherein the work station further comprises a fault elimination station located between the second welding station and the feeding and discharging station. 如請求項11所述鐵芯捲繞線材的裝置,其中,該繞線站設有二線夾機構分別各設於該夾具的兩側,每一線夾機構各設有線夾,該線夾設有可作開啟或閉合的第一夾縫及第二夾縫。The device for winding a wire rod with an iron core as claimed in claim 11, wherein the winding station is provided with two wire clamp mechanisms, which are respectively provided on both sides of the clamp, and each wire clamp mechanism is provided with a wire clamp, and the wire clamp is provided with Can be used for opening or closing the first gap and the second gap. 如請求項11所述鐵芯捲繞線材的裝置,其中,該線夾機構 設有一固定座及以一夾角分別設於該固定座的相對於該夾具的一入線側及前一夾具一出線側的二個該線夾。 The device for winding a wire with an iron core as claimed in claim 11, wherein the wire clamp mechanism A fixing seat and two wire clips are respectively arranged on an incoming wire side of the fixing seat relative to the clamp and an outgoing wire side of the previous clamp at an included angle. 如請求項11所述鐵芯捲繞線材的裝置,其中,位於該夾具兩側的二線夾以樞設予夾具同軸的一旋轉架共同聯設,並可受該旋轉架連動以該夾具為中心進行繞轉。The device for winding a wire with an iron core as claimed in claim 11, wherein the two wire clips located on both sides of the clamp are connected together by a rotating frame pivotally coaxial with the clamp, and can be linked by the rotating frame to use the clamp as a rotating frame. Rotate around the center.
TW110115007A 2021-04-26 2021-04-26 Method and device for core winding wire TWI767670B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TW110115007A TWI767670B (en) 2021-04-26 2021-04-26 Method and device for core winding wire
CN202110814118.8A CN115249577A (en) 2021-04-26 2021-07-19 Method and device for winding wire by iron core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW110115007A TWI767670B (en) 2021-04-26 2021-04-26 Method and device for core winding wire

Publications (2)

Publication Number Publication Date
TWI767670B true TWI767670B (en) 2022-06-11
TW202242925A TW202242925A (en) 2022-11-01

Family

ID=83103824

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110115007A TWI767670B (en) 2021-04-26 2021-04-26 Method and device for core winding wire

Country Status (2)

Country Link
CN (1) CN115249577A (en)
TW (1) TWI767670B (en)

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3577724B2 (en) * 1993-08-20 2004-10-13 株式会社村田製作所 Winding method of wound type coil
JP2005051916A (en) * 2003-07-28 2005-02-24 Nittoku Eng Co Ltd Coil, winding method, and winding machine
TW200802437A (en) * 2006-07-18 2008-01-01 Nittoku Eng Filament winding machine and filament winding method
JP6428770B2 (en) * 2014-05-22 2018-11-28 株式会社村田製作所 Multi-wire winding method and multi-wire winding apparatus
TWI558647B (en) * 2014-09-23 2016-11-21 All Ring Tech Co Ltd Winding method and device
TWI574900B (en) * 2016-04-19 2017-03-21 萬潤科技股份有限公司 Material to undertake positioning device
TWI605481B (en) * 2017-05-24 2017-11-11 湧德電子股份有限公司 A branching device
TWI660383B (en) * 2017-12-22 2019-05-21 萬潤科技股份有限公司 Method and device for iron core winding wire
TWI690956B (en) * 2019-02-22 2020-04-11 萬潤科技股份有限公司 Iron core winding wire method and device

Also Published As

Publication number Publication date
CN115249577A (en) 2022-10-28
TW202242925A (en) 2022-11-01

Similar Documents

Publication Publication Date Title
CN106735679B (en) A kind of rotating disc type protective tube automatic welding device
US7185411B2 (en) Method and apparatus for forming fine gauge and monofilament single and double-armed sutures
CN208761891U (en) A bobbin yarn thread-finding machine
CN208061856U (en) Device for winding iron core wire
US4121627A (en) Wire handling apparatus for an electric coil forming machine
TWI767670B (en) Method and device for core winding wire
CN111820515A (en) A folding mask machine
TWI767669B (en) Method and device for core winding wire
CN109019173A (en) It is a kind of can the bobbin yarn of automatic charging look for the end of a thread machine
US5511501A (en) Method and apparatus for handling flexible objects
CN108773738A (en) A kind of bobbin yarn looks for the end of a thread machine
TWI690956B (en) Iron core winding wire method and device
CN113896030A (en) Spinning cake processing system and spinning cake processing method
JPH06199315A (en) Cable boundling apparatus for cable processing machine
US20010032359A1 (en) Method and machine for the manufacture of metallic frames for inner spring mattresses
TWI877041B (en) Method and device for winding wire around iron core
US3335476A (en) Method and apparatus for controlling defects
CN208761888U (en) A bobbin yarn separation device
JP3568799B2 (en) Identification device and identification method
CN109741975A (en) A kind of Scolopendra-shaped connection chip bonding machine
TW202601700A (en) Method and apparatus for winding wire with iron core
JPH0684575A (en) 2-step clamp method for electric wire
WO2025186736A2 (en) Machine for making brushes
CN222588742U (en) Automatic rod net penetrating machine
JPH07125934A (en) Residual yarn removing mechanism for bobbin and residual yarn removing device for bobbin therewith