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TWI765161B - Electrical component mounting package, array type package, and electrical device - Google Patents

Electrical component mounting package, array type package, and electrical device Download PDF

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Publication number
TWI765161B
TWI765161B TW108122078A TW108122078A TWI765161B TW I765161 B TWI765161 B TW I765161B TW 108122078 A TW108122078 A TW 108122078A TW 108122078 A TW108122078 A TW 108122078A TW I765161 B TWI765161 B TW I765161B
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Taiwan
Prior art keywords
mounting
package
substrate
base
light
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TW108122078A
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Chinese (zh)
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TW201940016A (en
Inventor
山元泉太郎
古久保洋二
岡本征憲
東登志文
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日商京瓷股份有限公司
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Priority claimed from PCT/JP2017/028988 external-priority patent/WO2018030486A1/en
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Abstract

電氣元件搭載用封裝體具備:平板狀的基板(10);和1個以上的基座(11),是從基板(10)的表面(10a)突出,且具有供搭載電氣元件的搭載面(11a),基板(10)與基座(11)係以陶瓷一體地形成。電氣元件搭載用封裝體具備:元件用端子(12a),設置於基座(11)的搭載面(11a);側面導體(13),設置於基座(11)的側面(11b),且延伸於基座(11)的厚度方向;和基板側通路導體(15a),設置於基板(10)的內部,且延伸於基板(10)的厚度方向;元件用端子(12a)和側面導體(13)和基板側通路導體(15a)係連接著。 An electrical component mounting package includes: a flat substrate (10); and one or more bases (11) protruding from a surface (10a) of the substrate (10) and having a mounting surface (10a) on which the electrical component is mounted. 11a), the substrate (10) and the base (11) are integrally formed with ceramics. An electrical component mounting package includes: component terminals (12a) provided on a mounting surface (11a) of a base (11), and side conductors (13) provided on a side surface (11b) of the base (11) and extending in the thickness direction of the base (11); and the substrate side via conductors (15a), which are provided inside the substrate (10) and extend in the thickness direction of the substrate (10); the element terminals (12a) and the side conductors (13) ) and the board-side via conductor (15a) are connected.

Description

電氣元件搭載用封裝體、陣列型封裝體及電氣裝置 Electrical component mounting package, array type package, and electrical device

所揭示的實施形態係有關於電氣元件搭載用封裝體、陣列型封裝體及電氣裝置。 The disclosed embodiment relates to a package for mounting an electrical component, an array type package, and an electrical device.

以往,作為用以搭載電氣元件的電氣元件搭載用封裝體,已知有一種封裝體,其係具備將熱放出外部的金屬基底、和以黏著劑等的接合材固定於金屬基底上的陶瓷製副載具(sub mount),且在副載具上搭載有電氣元件(例如,參照專利文獻1)。 Conventionally, as an electrical component mounting package for mounting an electrical component, there has been known a package including a metal base for releasing heat to the outside, and a ceramic-made package fixed to the metal base with a bonding material such as an adhesive. A sub mount is used, and electrical components are mounted on the sub mount (for example, refer to Patent Document 1).

先前技術文獻prior art literature 專利文獻Patent Literature

專利文獻1 日本特開2014-116514號公報 Patent Document 1 Japanese Patent Laid-Open No. 2014-116514

實施形態的一態樣之電氣元件搭載用封裝體係具備:平板狀的基板;和從前述基板的表面突出,且具有供搭載電氣元件的搭載面之1個以上的基座,前述基板與前述基座係以陶瓷一體地形成。 A package system for mounting an electrical component according to an aspect of the embodiment includes: a flat board; The seat is integrally formed of ceramic.

又,實施形態的一態樣之陣列型封裝體,係連結有複數個上述的電氣元件搭載用封裝體。 Moreover, in the array type package of one aspect of the embodiment, a plurality of the above-described electrical component mounting packages are connected.

又,實施形態的一態樣之電氣裝置,係具備:上述記載的電氣元件搭載用封裝體;和電氣元件,搭載於前述電氣元件搭載用封裝體的前述搭載面。 Further, an electrical device according to an aspect of the embodiment includes: the electrical component mounting package described above; and an electrical component mounted on the mounting surface of the electrical component mounting package.

根據實施形態的一態樣,可提供散熱性高的電氣元件搭載用封裝體、陣列型封裝體及電氣裝置。 According to one aspect of the embodiment, it is possible to provide a package for mounting an electrical element, an array type package, and an electrical device with high heat dissipation properties.

A1~A17‧‧‧發光元件搭載用封裝體 A1~A17‧‧‧Light-emitting element mounting package

C1‧‧‧陣列型封裝體 C1‧‧‧Array Package

10‧‧‧基板 10‧‧‧Substrate

10a‧‧‧表面 10a‧‧‧Surface

10b‧‧‧背面 10b‧‧‧Back

10c‧‧‧溝 10c‧‧‧Gutter

10d‧‧‧端面 10d‧‧‧End face

10e‧‧‧側面 10e‧‧‧Side

10f、10g‧‧‧凹部 10f, 10g‧‧‧Recess

11‧‧‧基座 11‧‧‧Pedestal

11a‧‧‧搭載面 11a‧‧‧Mounting surface

11b‧‧‧側面 11b‧‧‧Side

11A‧‧‧第1基座 11A‧‧‧First base

11B‧‧‧第2基座 11B‧‧‧Second base

11C‧‧‧混合基座 11C‧‧‧Mixed base

11C1‧‧‧紅色用混合基座 11C1‧‧‧Mixed base for red

11C2‧‧‧綠色用混合基座 11C2‧‧‧Green mixed base

11C3‧‧‧藍色用混合基座 11C3‧‧‧Mixed base for blue

12a、12b‧‧‧元件用端子 12a, 12b‧‧‧Terminals for components

13‧‧‧側面導體 13‧‧‧Side conductor

14‧‧‧平面導體 14‧‧‧Planar conductors

15a、15b‧‧‧基板側通路導體 15a, 15b‧‧‧Substrate side via conductor

16a、16b‧‧‧電源用端子 16a, 16b‧‧‧Terminal for power supply

16c、16d‧‧‧邊緣 16c, 16d‧‧‧Edge

17a、17b‧‧‧配線導體 17a, 17b‧‧‧Wiring conductor

18a、18b‧‧‧端子側通路導體 18a, 18b‧‧‧Terminal side via conductor

19‧‧‧基座側通路導體 19‧‧‧Pedestal side via conductor

20‧‧‧密封用金屬膜 20‧‧‧Metal film for sealing

21‧‧‧金屬膜 21‧‧‧Metal Film

30‧‧‧發光元件 30‧‧‧Light-emitting element

30a‧‧‧放射面 30a‧‧‧radiating surface

31‧‧‧雷射二極體 31‧‧‧Laser diodes

31R‧‧‧紅色雷射二極體 31R‧‧‧Red Laser Diode

31G‧‧‧綠色雷射二極體 31G‧‧‧Green Laser Diode

31B‧‧‧藍色雷射二極體 31B‧‧‧Blue Laser Diode

32、32R、32G、32B‧‧‧光二極體 32, 32R, 32G, 32B‧‧‧Photodiode

40‧‧‧蓋罩 40‧‧‧Cover

41‧‧‧橫窗 41‧‧‧Transverse window

圖1A係第1實施形態之電氣元件搭載用封裝體的立體圖。 1A is a perspective view of a package for mounting an electrical component according to the first embodiment.

圖1B係圖1A所示之A-A線之箭頭方向所見的剖面圖。 FIG. 1B is a cross-sectional view taken along the line A-A shown in FIG. 1A in the direction of the arrow.

圖1C係圖1A所示之B-B線之箭頭方向所見的剖面圖。 FIG. 1C is a cross-sectional view taken along the line B-B shown in FIG. 1A in the direction of the arrow.

圖2A係第2實施形態之電氣元件搭載用封裝體的立體圖。 2A is a perspective view of a package for mounting an electrical component according to the second embodiment.

圖2B係圖2A所示之C-C線之箭頭方向所見的剖面圖。 FIG. 2B is a cross-sectional view taken along the line C-C shown in FIG. 2A in the direction of the arrow.

圖2C係圖2A所示之D-D線之箭頭方向所見的剖面圖。 FIG. 2C is a cross-sectional view taken along the line D-D shown in FIG. 2A in the direction of the arrow.

圖3A係實施形態的變形例1之電氣元件搭載用封裝體的剖面圖。 3A is a cross-sectional view of a package for mounting an electrical component according to Modification 1 of the embodiment.

圖3B係實施形態的變形例2之電氣元件搭載用封裝體的剖面圖。 3B is a cross-sectional view of a package for mounting an electrical component according to Modification 2 of the embodiment.

圖3C係實施形態的變形例3之電氣元件搭載用封裝體的剖面圖。 3C is a cross-sectional view of a package for mounting an electrical component according to Modification 3 of the embodiment.

圖3D係實施形態的變形例4之電氣元件搭載用封裝體的剖面圖。 3D is a cross-sectional view of a package for mounting an electrical component according to Modification 4 of the embodiment.

圖4A係實施形態的變形例5之電氣元件搭載用封裝體的立體圖。 4A is a perspective view of a package for mounting an electrical component according to Modification 5 of the embodiment.

圖4B係實施形態的變形例5之電氣元件搭載用封裝體的放大剖面圖。 4B is an enlarged cross-sectional view of a package for mounting an electrical component according to Modification 5 of the embodiment.

圖4C係電源用端子的邊緣未與端面的邊緣對齊的連接部分之放大剖面圖。 4C is an enlarged cross-sectional view of a connection portion where the edge of the power supply terminal is not aligned with the edge of the end face.

圖4D係實施形態的變形例6之電氣元件搭載用封裝體的立體圖。 4D is a perspective view of a package for mounting an electrical component according to Modification 6 of the embodiment.

圖5A係實施形態的變形例7之電氣元件搭載用封裝體的立體圖。 5A is a perspective view of a package for mounting an electrical component according to Modification 7 of the embodiment.

圖5B係實施形態的變形例7之電氣元件搭載用封裝體的放大剖面圖。 5B is an enlarged cross-sectional view of a package for mounting an electrical component according to Modification 7 of the embodiment.

圖5C係實施形態的變形例8之電氣元件搭載用封裝體的立體圖。 5C is a perspective view of a package for mounting an electrical component according to Modification 8 of the embodiment.

圖5D係實施形態的變形例9之電氣元件搭載用封裝體的立體圖。 5D is a perspective view of a package for mounting an electrical component according to Modification 9 of the embodiment.

圖5E係實施形態的變形例10之電氣元件搭載用封裝體的立體圖。 5E is a perspective view of a package for mounting an electrical component according to Modification 10 of the embodiment.

圖5F係實施形態的變形例11之電氣元件搭載用封裝體的立體圖。 5F is a perspective view of a package for mounting an electrical component according to Modification 11 of the embodiment.

圖5G係實施形態的變形例12之電氣元件搭載用封裝體的立體圖。 5G is a perspective view of a package for mounting an electrical component according to Modification 12 of the embodiment.

圖6A係實施形態的變形例13之電氣元件搭載用封裝體的立體圖。 6A is a perspective view of a package for mounting an electrical component according to Modification 13 of the embodiment.

圖6B係實施形態的變形例14之電氣元件搭載用封裝體的立體圖。 6B is a perspective view of a package for mounting an electrical component according to Modification 14 of the embodiment.

圖6C係實施形態的變形例14之電氣元件搭載用封裝體的側視圖。 6C is a side view of the package for mounting an electrical component according to Modification 14 of the embodiment.

圖6D係實施形態的變形例15之電氣元件搭載用封裝體的放大俯視圖。 6D is an enlarged plan view of a package for mounting an electrical component according to Modification 15 of the embodiment.

圖7A係實施形態的變形例16之基座的立體圖。 FIG. 7A is a perspective view of a base of Modification 16 of the embodiment.

圖7B係實施形態的變形例17之基座的立體圖。 FIG. 7B is a perspective view of the base of Modification 17 of the embodiment.

圖7C係實施形態的變形例17之基座的側視圖。 FIG. 7C is a side view of the base of Modification 17 of the embodiment.

圖7D係表示實施形態的陣列型封裝體之俯視圖。 FIG. 7D is a plan view showing the array type package of the embodiment.

圖8係表示第1實施形態的電氣元件搭載用封裝體之一製造步驟的俯視圖。 8 is a plan view showing one of the manufacturing steps of the package for mounting an electrical component according to the first embodiment.

圖9係表示第1實施形態的電氣元件搭載用封裝體之另一製造步驟的剖面圖。 9 is a cross-sectional view showing another manufacturing step of the package for mounting an electrical component according to the first embodiment.

圖10係表示第2實施形態的電氣元件搭載用封裝體之一製造步驟的俯視圖。 10 is a plan view showing one of the manufacturing steps of the package for mounting an electrical component according to the second embodiment.

圖11係表示第2實施形態的電氣元件搭載用封裝體之另一製造步驟的俯視圖。 FIG. 11 is a plan view showing another manufacturing step of the package for mounting an electrical component according to the second embodiment.

圖12係表示第2實施形態的電氣元件搭載用封裝體之另一製造步驟的剖面圖。 12 is a cross-sectional view showing another manufacturing step of the package for mounting an electrical component of the second embodiment.

圖13係表示實施形態的變形例1之電氣元件搭載用封裝體的一製造步驟之剖面圖。 13 is a cross-sectional view showing a manufacturing step of the package for mounting an electrical component according to Modification 1 of the embodiment.

圖14係表示實施形態的變形例3之電氣元件搭載用封裝體的一製造步驟之剖面圖。 14 is a cross-sectional view showing a manufacturing step of the package for mounting an electrical component according to Modification 3 of the embodiment.

用以實施發明的形態Form for carrying out the invention

以往的電氣元件搭載用封裝體中,產生自電氣元件熱放出外部的散熱性很低。這是因為副載具與接合材的界面之熱阻、以及接合材與金屬基底的界面的熱阻都很大,熱沒有以良好效率從副載具傳送到金屬基底的緣故。 In the conventional electrical component mounting package, the heat dissipation from the outside of the electrical component is low. This is because the thermal resistance of the interface between the sub-carrier and the bonding material and the thermal resistance of the interface between the bonding material and the metal substrate are large, and heat is not efficiently transferred from the sub-carrier to the metal substrate.

實施形態的一態樣係有鑑於上述問題而研創者,目的在於提供一種散熱性高的電氣元件搭載用封裝體、陣列型封裝體及電氣裝置。 One aspect of the embodiment was developed in view of the above-mentioned problems, and an object thereof is to provide a package for mounting an electrical element, an array-type package, and an electrical device with high heat dissipation.

以下,參照附圖,針對本發明所揭示之電氣元件搭載用封裝體、陣列型封裝體及電氣裝置的實施形態進行說明。此外,以下,作為電氣元件搭載用封裝體、陣列型封裝體及電氣裝置的例子,雖顯示將發光元件適用在電氣元件的形態(以下,表記為發光元件搭載用封裝體、發光裝置。),但本發明並不限定於發光元件,可適用於具有發熱性的電氣元件全體乃無庸贅述。 Hereinafter, embodiments of the electrical component mounting package, the array type package, and the electrical device disclosed in the present invention will be described with reference to the accompanying drawings. In addition, in the following, as examples of the electrical element mounting package, the array type package, and the electrical device, a form in which the light emitting element is applied to the electrical element is shown (hereinafter, referred to as the light emitting element mounting package and the light emitting device.), However, the present invention is not limited to light-emitting elements, and it is needless to mention that it can be applied to all electrical elements having heat generation.

在此,以具有發熱性的電氣元件而言,可列舉:大型積體電路(LSI:Large Scale Integrated circuit)、電荷耦合元件(CCD:Charge Coupled Device)、雷射二極體(Laser Diode)及發光二極體(LED:Light Emitting Diode)等。以下所示各實施形態尤其作為雷射二極體用是有用的。 Here, as an electrical element having heat generation, a large scale integrated circuit (LSI: Large Scale Integrated circuit), a charge coupled element (CCD: Charge Coupled Device), a laser diode (Laser Diode) and Light Emitting Diode (LED: Light Emitting Diode) and the like. Each of the embodiments shown below is particularly useful as a laser diode.

<第1實施形態> <First Embodiment>

首先,使用圖1A及圖1B,說明關於第1實施形態之發光元件搭載用封裝體A1的概要。 First, the outline of the package A1 for mounting a light-emitting element according to the first embodiment will be described with reference to FIGS. 1A and 1B .

如圖1A等所示,第1實施形態的發光元件搭載用封裝體A1具備:平板狀的基板10;以及從基板10的表面10a朝上方突出的基座11。又,在基座11的上面設置搭載面11a,在此搭載面11a搭載發光元件30。 As shown in FIG. 1A and the like, the package A1 for mounting a light emitting element according to the first embodiment includes a flat substrate 10 , and a base 11 protruding upward from a surface 10 a of the substrate 10 . Moreover, the mounting surface 11a is provided on the upper surface of the base 11, and the light-emitting element 30 is mounted on the mounting surface 11a.

在此,實施形態的發光元件搭載用封裝體A1中,基板10和基座11係以陶瓷形成一體。亦即,在發光元件搭載用封裝體A1中,在供發光元件30搭載的基座11與具有將熱放出外部之功能的基板10之間,未設有由不同種材料彼此構成且會產生大的熱阻之界面。 Here, in the package A1 for mounting a light-emitting element according to the embodiment, the substrate 10 and the base 11 are integrally formed with ceramics. That is, in the light-emitting element mounting package A1, between the base 11 on which the light-emitting element 30 is mounted, and the substrate 10 having the function of releasing heat to the outside, there is no structure made of different materials and there is no large amount of heat generated. interface of thermal resistance.

藉此,由於可將基板10與基座11之間的熱阻減小,可將熱有效率地從基座11傳送到基板10。因此,能夠實現散熱性高的發光元件搭載用封裝體A1。 Thereby, since the thermal resistance between the substrate 10 and the susceptor 11 can be reduced, heat can be efficiently transferred from the susceptor 11 to the substrate 10 . Therefore, the package A1 for mounting a light-emitting element with high heat dissipation can be realized.

再者,發光元件搭載用封裝體A1不需要將基板10與基座11之間接合的步驟,而且也不需要黏著劑等的接合材。因此,可實現製造成本低的發光元件搭載用封裝體A1。 Furthermore, the package A1 for mounting a light emitting element does not require a step of bonding the substrate 10 and the base 11, and also does not require a bonding material such as an adhesive. Therefore, the package A1 for mounting a light-emitting element with a low manufacturing cost can be realized.

此處,如圖1B所示,在發光元件搭載用封裝體A1中,可在基座11的側面11b設置側面導體13,在基板10的內部設置基板側通路導體15a。而且,可將此側面導體13和基板側通路導體15a接線連接於發光元件搭載用封裝體A1的厚度方向。 Here, as shown in FIG. 1B , in the light-emitting element mounting package A1 , the side conductors 13 may be provided on the side surfaces 11 b of the base 11 , and the board-side via conductors 15 a may be provided inside the substrate 10 . Then, the side surface conductors 13 and the board-side via conductors 15a can be connected to each other in the thickness direction of the light-emitting element mounting package A1.

藉此,可使搭載於搭載面11a的發光元件30所產生的熱,經由延伸於厚度方向的側面導體13和基板側通路導體15a,以最短距離散逸到表面積大且散熱性高之基板10的背面10b。因此,可使發光元件搭載用封裝體A1的散熱性提升。 Thereby, the heat generated by the light-emitting element 30 mounted on the mounting surface 11a can be dissipated in the shortest distance to the surface of the substrate 10 having a large surface area and high heat dissipation through the side surface conductors 13 and the substrate-side via conductors 15a extending in the thickness direction. Back 10b. Therefore, the heat dissipation of the package A1 for mounting a light emitting element can be improved.

於此情況,側面導體13的面積只要相對於設有此側面導體13之基座11的一個側面11b的面積為10%以上、尤其為50%以上即可。再者,側面導體13的面積越接近於側面11b的面積越好,亦可與側面11b的面積相等。 In this case, the area of the side surface conductors 13 may be 10% or more, particularly 50% or more, relative to the area of the one side surface 11 b of the base 11 on which the side surface conductors 13 are provided. In addition, the area of the side surface conductor 13 is preferably as close as possible to the area of the side surface 11b, and may be equal to the area of the side surface 11b.

此外,如圖1B所示,側面導體13與基板側通路導體15a之間係使用平面導體14連接著,惟亦可不使用平面導體14,而將側面導體13與基板側通路導體15a直接連接。 In addition, as shown in FIG. 1B , the side conductors 13 and the board-side via conductors 15a are connected by the planar conductors 14, but the side conductors 13 and the board-side via conductors 15a may be directly connected without using the planar conductors 14.

接著,參照圖1A~圖1C,說明關於發光元件搭載用封裝體A1之更詳細的構成。 Next, a more detailed configuration of the light-emitting element mounting package A1 will be described with reference to FIGS. 1A to 1C .

發光元件搭載用封裝體A1係藉由陶瓷形成。作為此陶瓷,係適用例如:氧化鋁、氧化矽、富鋁紅柱石、堇青石(cordierite)、鎂橄欖石(forsterite)、氮化鋁、氮化矽、碳化矽或玻璃陶瓷等。又,由熱傳導率高且熱膨脹率接近發光元件30這點來看,發光元件搭載用封裝體A1係以含有氮化鋁(AlN)作為主成分較佳。 The package A1 for mounting a light-emitting element is formed of ceramics. As this ceramic, for example, alumina, silica, mullite, cordierite, forsterite, aluminum nitride, silicon nitride, silicon carbide, glass ceramics, etc. are suitable. In addition, since the thermal conductivity is high and the thermal expansion coefficient is close to that of the light-emitting element 30, it is preferable that the light-emitting element mounting package A1 contains aluminum nitride (AlN) as a main component.

此處,所謂「含有氮化鋁作為主成分」係指,發光元件搭載用封裝體A1含有80質量%以上的氮化鋁。當發光元件搭載用封裝體A1所含的氮化鋁小於 80質量%時,發光元件搭載用封裝體A1的熱傳導率會降低,有可能會對散熱性產生妨礙。 Here, "containing aluminum nitride as a main component" means that the package A1 for mounting a light emitting element contains 80 mass % or more of aluminum nitride. When the aluminum nitride contained in the package A1 for mounting a light emitting element is less than 80 mass %, the thermal conductivity of the package A1 for mounting a light emitting element decreases, which may hinder heat dissipation.

再者,發光元件搭載用封裝體A1係以含有90質量%以上的氮化鋁較佳。藉由將氮化鋁的含量設為90質量%以上,可將發光元件搭載用封裝體A1的熱傳導率設為150W/mK以上,所以可實現散熱性優異的發光元件搭載用封裝體A1。 In addition, it is preferable that the package A1 for mounting a light-emitting element contains 90 mass % or more of aluminum nitride. By setting the content of aluminum nitride to be 90 mass % or more, the thermal conductivity of the light-emitting element mounting package A1 can be set to 150 W/mK or more, so that the light-emitting element mounting package A1 excellent in heat dissipation can be realized.

發光元件搭載用封裝體A1係如上述具備基板10和基座11,在基座11的搭載面11a設有元件用端子12a。且,如圖1B所示,元件用端子12a係經由上述的側面導體13、和設置於基板10的表面10a之平面導體14、和上述的基板側通路導體15a,而與設於背面10b且連接於外部電源(未圖示)之電源用端子16a電氣連接著。 The light-emitting element mounting package A1 includes the substrate 10 and the base 11 as described above, and the element terminals 12 a are provided on the mounting surface 11 a of the base 11 . Further, as shown in FIG. 1B , the element terminals 12a are connected to the back surface 10b via the above-mentioned side conductors 13, the plane conductors 14 provided on the front surface 10a of the substrate 10, and the above-mentioned board-side via conductors 15a. The power supply terminal 16a of the external power supply (not shown) is electrically connected.

再者,如圖1A所示,在基板10的表面10a,與基座11鄰接而設置有其他的元件用端子12b。且,如圖1C所示,元件用端子12b亦與元件用端子12a同樣,經由延伸於基板10的厚度方向之別的基板側通路導體15b,而與設於背面10b且連接於外部電源之別的電源用端子16b電性連接著, 在此,元件用端子12a、12b只要以金屬粉末燒結的金屬化膜形成即可。由於能使金屬化膜以高的強度接著於構成基板10和基座11的陶瓷表面,所以能夠實現可靠性高的發光元件搭載用封裝體A1。 Furthermore, as shown in FIG. 1A , on the surface 10 a of the substrate 10 , other element terminals 12 b are provided adjacent to the base 11 . Furthermore, as shown in FIG. 1C , the element terminal 12 b is also different from the element terminal 12 b that is connected to an external power supply via the other board-side via conductor 15 b extending in the thickness direction of the board 10 , similarly to the element-use terminal 12 a. The power supply terminal 16b is electrically connected. Here, the element terminals 12a and 12b may be formed of a metallized film sintered with metal powder. Since the metallized film can be bonded to the ceramic surfaces constituting the substrate 10 and the base 11 with high strength, a highly reliable light-emitting element mounting package A1 can be realized.

又,亦可在此金屬化膜的表面形成Ni等的鍍敷膜。再者,亦可在此鍍敷膜的表面,設置黏著劑或Au-Sn鍍敷膜。 In addition, a plating film such as Ni may be formed on the surface of this metallized film. Furthermore, an adhesive or an Au—Sn plated film may be provided on the surface of the plated film.

如圖1A所示,在基板10的表面10a,以圍繞基座11及元件用端子12b的方式設置有密封用金屬膜20。當以覆蓋基板10的表面10a的方式設置蓋罩(cap)40時,密封用金屬膜20即為供接合蓋罩40之部位。 As shown in FIG. 1A , on the surface 10 a of the substrate 10 , a metal film 20 for sealing is provided so as to surround the base 11 and the element terminals 12 b. When a cap 40 is provided so as to cover the surface 10 a of the substrate 10 , the metal film 20 for sealing is a portion to which the cap 40 is bonded.

於截至目前所說明的發光元件搭載用封裝體A1上,搭載圖1A所示之發光元件30和蓋罩40,而構成發光裝置。 The light-emitting element 30 and the cover 40 shown in FIG. 1A are mounted on the light-emitting element mounting package A1 described so far to constitute a light-emitting device.

發光元件30係可使用例如半導體雷射(亦稱為雷射二極體)等。發光元件30係以設置於一端面的放射面30a朝向發光元件搭載用封裝體A1的預定方向之方式配置。 As the light-emitting element 30, for example, a semiconductor laser (also referred to as a laser diode) or the like can be used. The light-emitting element 30 is arrange|positioned so that the radiation surface 30a provided in one end surface may face the predetermined direction of the package A1 for light-emitting element mounting.

發光元件30係使用黏著劑等的導電性接合材接合於基座11的搭載面11a。此時,藉由此導電性接合材,可使設置於發光元件30下面的第1電極(未圖示)、與設置於搭載面11a的元件用端子12a電氣連接。 The light-emitting element 30 is bonded to the mounting surface 11 a of the base 11 using a conductive bonding material such as an adhesive. At this time, the first electrode (not shown) provided on the lower surface of the light-emitting element 30 and the element terminal 12a provided on the mounting surface 11a can be electrically connected by the conductive bonding material.

再者,設置於發光元件30上面的第2電極(未圖示)與鄰接於基座11的元件用端子12b,係使用搭接引線(bonding wire)(未圖示)等電氣連接。 Furthermore, the second electrode (not shown) provided on the upper surface of the light-emitting element 30 and the element terminal 12b adjacent to the base 11 are electrically connected by bonding wires (not shown) or the like.

蓋罩40係用以對被發光元件30等的密封用金屬膜20包圍的區域進行氣密密封的構件。蓋罩40係可由金屬材料、陶瓷等構成,例如由耐熱性及散熱性高來看,只要以鐵鎳鈷(Kovar)(Fe-Ni-Co合金)構成即可。 The cover 40 is a member for hermetically sealing a region surrounded by the metal film 20 for sealing of the light-emitting element 30 and the like. The cover 40 may be made of a metal material, ceramics, or the like, and may be made of Kovar (Fe—Ni—Co alloy) in view of high heat resistance and heat dissipation, for example.

在蓋罩40中,於側面設有橫窗41,於橫窗41嵌入有透明的玻璃。蓋罩40係以橫窗41朝向與發光元件30的放射面30a相同方向的方式配置。且,從放射面30a放射出的光係通過橫窗41放射到外部。 In the cover 40, the lateral window 41 is provided in the lateral window 41, and the transparent glass is inserted in the lateral window 41. As shown in FIG. The cover 40 is arranged so that the horizontal window 41 faces the same direction as the radiation surface 30 a of the light-emitting element 30 . Then, the light emitted from the radiation surface 30 a is radiated to the outside through the horizontal window 41 .

蓋罩40與密封用金屬膜20的接合,亦可使用硬焊材。藉由使用硬焊材作為接合材,由於可提高藉蓋罩40所密封之區域的氣密性,所以可使發光裝置的可靠性提升。 A brazing material may be used for the bonding of the cover 40 and the metal film 20 for sealing. By using the brazing material as the bonding material, since the airtightness of the area sealed by the cover 40 can be improved, the reliability of the light-emitting device can be improved.

<第2實施形態> <Second Embodiment>

其次,使用圖2A至圖2C,就第2實施形態之發光元件搭載用封裝體A2的構成進行說明。 Next, the configuration of the light-emitting element mounting package A2 of the second embodiment will be described with reference to FIGS. 2A to 2C .

發光元件搭載用封裝體A2的使用於與外部電源連接之電源用端子16a、16b的配置係與上述之發光元件搭載用封裝體A1者不同。其他點基本上與發光元件搭載用封裝體A1相同,關於共通的構成係標註相同的符號並省略詳細的說明。 The arrangement of the power supply terminals 16a and 16b for connecting to an external power source of the light emitting element mounting package A2 is different from that of the light emitting element mounting package A1 described above. The other points are basically the same as those of the light-emitting element mounting package A1, and the common components are assigned the same reference numerals and detailed descriptions thereof are omitted.

如圖2A等所示,發光元件搭載用封裝體A2的電源用端子16a、16b設置於基板10的表面10a。如此,藉由將電源用端子16a、16b設置於基板10的表面10a而不是背面10b,能以與基板10的背面10b整體相接的方式設置散熱器等的散熱構件。因此,能夠使封裝體的散熱性進一步提升。 As shown in FIG. 2A and the like, the power supply terminals 16 a and 16 b of the light-emitting element mounting package A2 are provided on the front surface 10 a of the substrate 10 . In this way, by providing the power supply terminals 16a and 16b on the front surface 10a of the substrate 10 instead of the rear surface 10b, a heat dissipation member such as a heat sink can be provided in contact with the rear surface 10b of the substrate 10 as a whole. Therefore, the heat dissipation of the package can be further improved.

在此,於基板10的背面10b設置散熱性高的金屬製散熱構件時,為了可使用黏著劑等來接合,可在背面10b設置金屬膜21。藉由使用熱傳導率較高的黏 著劑等來接合散熱構件,與利用熱傳導率低的樹脂製接著劑進行接合的情況相比,能夠降低接合部分的熱阻。因此,能夠使封裝體的散熱性進一步提升。 Here, when a metal heat dissipation member with high heat dissipation is provided on the back surface 10 b of the substrate 10 , the metal film 21 may be provided on the back surface 10 b in order to allow bonding using an adhesive or the like. By bonding the heat dissipating member using an adhesive or the like with high thermal conductivity, the thermal resistance of the bonding portion can be reduced compared to the case where the bonding is performed using a resin-made adhesive with low thermal conductivity. Therefore, the heat dissipation of the package can be further improved.

於此情況,背面10b之金屬膜21的面積比例亦可為50%以上,尤其是80%以上。又,金屬膜21的平面形狀亦可為與基板10的背面10b的平面形狀相似的形狀。再者,在金屬膜21的面積小於背面10b的面積時,金屬膜21係可以中央部位於基座11的正下方之方式配置。 In this case, the area ratio of the metal film 21 on the back surface 10b may also be 50% or more, especially 80% or more. In addition, the planar shape of the metal film 21 may be similar to the planar shape of the back surface 10 b of the substrate 10 . In addition, when the area of the metal film 21 is smaller than the area of the back surface 10b, the metal film 21 may be arranged so that the center portion thereof is located directly below the base 11 .

以下,作為與上述第1實施形態的相異點,係說明關於設置於基板10的表面10a之電源用端子16a、16b、與設置於密封用金屬膜20內側的元件用端子12a、12b之間的配線構造。 Hereinafter, as differences from the above-described first embodiment, the power supply terminals 16a and 16b provided on the front surface 10a of the substrate 10 and the element terminals 12a and 12b provided on the inner side of the sealing metal film 20 will be described. wiring structure.

如圖2B所示,與上述之發光元件搭載用封裝體A1同樣,在元件用端子12a,依序接線連接有側面導體13、平面導體14、和基板側通路導體15a。另一方面,基板側通路導體15a並未貫通到基板10的背面10b,而是在基板10的內部與延伸於基板10的面方向之配線導體17a的一端側連接著。 As shown in FIG. 2B , the side conductors 13 , the planar conductors 14 , and the board-side via conductors 15 a are wired and connected in this order to the element terminals 12 a , as in the light-emitting element mounting package A1 described above. On the other hand, the board-side via conductor 15 a does not penetrate to the back surface 10 b of the board 10 , but is connected inside the board 10 to one end side of the wiring conductor 17 a extending in the surface direction of the board 10 .

此配線導體17a係以通過密封用金屬膜20的下方,且另一端側到達電源用端子16a的下方之方式延伸。且,配線導體17a的另一端側與電源用端子16a係藉由端子側通路導體18a電氣連接著。 This wiring conductor 17a is extended so that it may pass under the metal film 20 for sealing, and the other end side may reach under the terminal 16a for power sources. And the other end side of the wiring conductor 17a and the terminal 16a for power supplies are electrically connected by the terminal side via conductor 18a.

亦即,電源用端子16a係經由端子側通路導體18a、配線導體17a、基板側通路導體15a、平面導體14及側面導體13,而與元件用端子12a電氣連接著。 That is, the power supply terminal 16a is electrically connected to the element terminal 12a via the terminal side via conductor 18a, the wiring conductor 17a, the board side via conductor 15a, the plane conductor 14, and the side surface conductor 13.

又,如圖2C所示,電源用端子16b係經由別的端子側通路導體18b、別的配線導體17b及別的基板側通路導體15b,而與元件用端子12b電氣連接著。 2C, the power supply terminal 16b is electrically connected to the element terminal 12b via another terminal-side via conductor 18b, another wiring conductor 17b, and another board-side via conductor 15b.

如此,發光元件搭載用封裝體A2係構成為配線導體17a、17b與密封用金屬膜20隔介用以構成基板10的至少一層絕緣層,而呈立體交叉。藉此,藉由隔介絕緣層,能夠減少在與配線導體17a、17b呈立體交叉之密封用金屬膜20的表面,形成因配線導體17a、17b的厚度所產生的凹凸。 In this way, the package A2 for mounting a light emitting element is structured such that the wiring conductors 17a and 17b are interposed with the metal film 20 for sealing to constitute at least one insulating layer of the substrate 10, and three-dimensionally intersect. Thereby, the formation of unevenness due to the thickness of the wiring conductors 17a and 17b on the surface of the sealing metal film 20 three-dimensionally intersecting with the wiring conductors 17a and 17b can be reduced by interposing the insulating layer.

亦即,在密封用金屬膜20的表面接合蓋罩40時,因為可減少產生於接合面的間隙,所以可提高蓋罩40內部的氣密性。因此,可使發光裝置的可靠性提升。 That is, when the cover 40 is bonded to the surface of the sealing metal film 20 , the airtightness of the inside of the cover 40 can be improved because the gap generated in the bonding surface can be reduced. Therefore, the reliability of the light emitting device can be improved.

再者,如圖2B及圖2C所示,配線導體17a、17b係可設置於比基板10的表面10a還接近背面10b的位置。藉由在接近背面10b的位置設置金屬製配線導體17a、17b,在背面10b設置金屬製的放熱構件的情況下,可縮小放熱構件的熱膨脹係數與基板10的熱膨脹係數之差。 Furthermore, as shown in FIGS. 2B and 2C , the wiring conductors 17 a and 17 b may be provided at a position closer to the rear surface 10 b than the front surface 10 a of the substrate 10 . By providing the metal wiring conductors 17a and 17b at positions close to the back surface 10b, when a metal heat radiation member is provided on the back surface 10b, the difference between the thermal expansion coefficient of the heat radiation member and the thermal expansion coefficient of the substrate 10 can be reduced.

藉此,可抑制在放熱構件與背面10b的接合部分,設置於此接合部分的接合材因發光裝置動作時所產生的熱循環而劣化。因此,能夠實現可靠性高的發光元件搭載用封裝體A2。 As a result, it is possible to suppress deterioration of the bonding material provided at the bonding portion between the heat radiating member and the back surface 10b due to a thermal cycle that occurs when the light-emitting device operates. Therefore, a highly reliable light-emitting element mounting package A2 can be realized.

<變形例> <Variation>

其次,就實施形態之發光元件搭載用封裝體的各種變形例,使用圖3A~圖7C進行說明。圖3A 所示之發光元件搭載用封裝體A3係第1實施形態之發光元件搭載用封裝體A1的變形例,圖3A係對應於圖1B的剖面圖。 Next, various modifications of the light-emitting element mounting package according to the embodiment will be described with reference to FIGS. 3A to 7C . A light-emitting element mounting package A3 shown in FIG. 3A is a modification of the light-emitting element mounting package A1 of the first embodiment, and FIG. 3A is a cross-sectional view corresponding to FIG. 1B .

發光元件搭載用封裝體A3並不是藉由側面導體13(參照圖1B),而是藉由設置於基座11的內部且延伸於基座11的厚度方向之基座側通路導體19,而將元件用端子12a與基板側通路導體15a之間電氣連接著。 The package A3 for mounting a light emitting element is provided not by the side conductors 13 (see FIG. 1B ) but by the base-side via conductors 19 provided inside the base 11 and extending in the thickness direction of the base 11 . The element terminal 12a and the board-side via conductor 15a are electrically connected.

如此,藉由將體積比薄膜狀的側面導體13大的柱狀基座側通路導體19設置於基座11,可使產生自發光元件30(參照圖1A)的熱更有效率地散逸到基板10的背面10b。因此,可使發光元件搭載用封裝體A3的放熱性進一步提升。 In this way, by disposing the columnar submount-side via conductors 19 having a larger volume than the thin-film side conductors 13 on the submount 11 , the heat generated from the light-emitting element 30 (see FIG. 1A ) can be more efficiently dissipated to the substrate 10 on the back side 10b. Therefore, the heat radiation property of the package A3 for mounting a light emitting element can be further improved.

基座側通路導體19可配置於基座11上面的搭載面11a的中央部。藉此,可使基座11中離側面11b較遠之內部的熱更容易地散逸。 The base-side via conductor 19 may be arranged at the center portion of the mounting surface 11 a on the upper surface of the base 11 . Thereby, the heat inside the base 11 farther from the side surface 11b can be dissipated more easily.

再者,如圖3A所示,基座側通路導體19與基板側通路導體15a係可一體地形成為在基座11與基板10的厚度方向貫通。藉此,藉由在後述的製造步驟中所實施的通路填埋步驟,可簡單地形成基座側通路導體19與基板側通路導體15a。因此,可抑制發光元件搭載用封裝體A3之製造成本的上升。 Furthermore, as shown in FIG. 3A , the base-side via conductors 19 and the board-side via conductors 15 a may be integrally formed so as to penetrate in the thickness direction of the base 11 and the board 10 . Thereby, by the via filling process performed in the manufacturing process mentioned later, the base side via conductor 19 and the board|substrate side via conductor 15a can be formed easily. Therefore, the increase in the manufacturing cost of the package A3 for mounting a light-emitting element can be suppressed.

圖3B所示之發光元件搭載用封裝體A4係第2實施形態之發光元件搭載用封裝體A2的變形例,圖3B係對應於圖2B的剖面圖。 A light-emitting element mounting package A4 shown in FIG. 3B is a modification of the light-emitting element mounting package A2 of the second embodiment, and FIG. 3B is a cross-sectional view corresponding to FIG. 2B .

發光元件搭載用封裝體A4係與上述變形例同樣,藉由設置於基座11內部的基座側通路導體19,而將元件用端子12a與基板側通路導體15a之間電氣連接著。因此,如上述,可使封裝體的放熱性進一步提升。此情況也同樣地,配置於基板10的背面10b之金屬膜21的形狀和配置,可與上述發光元件搭載用封裝體A2的情況相同。 The package A4 for mounting a light emitting element is electrically connected between the element terminal 12a and the board-side via conductor 15a by the base-side via conductor 19 provided in the base 11 as in the above-mentioned modification. Therefore, as described above, the heat dissipation of the package can be further improved. Also in this case, the shape and arrangement of the metal film 21 arranged on the back surface 10b of the substrate 10 can be the same as in the case of the light-emitting element mounting package A2 described above.

圖3C所示之發光元件搭載用封裝體A5,係第2實施形態之發光元件搭載用封裝體A2的其他變形例。 The light-emitting element mounting package A5 shown in FIG. 3C is another modification of the light-emitting element mounting package A2 of the second embodiment.

在發光元件搭載用封裝體A5中,於基板10的表面10a,以包圍基座11及元件用端子12b(參照圖2A)的方式形成有溝10c,且在此溝10c的底面設置有密封用金屬膜20。 In the package A5 for mounting a light emitting element, a groove 10c is formed on the surface 10a of the substrate 10 so as to surround the base 11 and the element terminal 12b (see FIG. 2A ), and a bottom surface of the groove 10c is provided with a groove 10c for sealing Metal film 20 .

此處,於將蓋罩40(參照圖2A)接合於密封用金屬膜20之際,藉由以卡合於溝10c的方式設置蓋罩40,可將與蓋罩40的接合部分亦擴展到溝10c的側面。藉此,因為可將藉由蓋罩40所密封之區域的氣密性進一步提升,所以發光裝置的可靠性進可進一步提升。 Here, when the cover 40 (see FIG. 2A ) is joined to the sealing metal film 20 , by providing the cover 40 so as to engage with the groove 10 c , the joint portion with the cover 40 can also be extended to side of the groove 10c. Thereby, since the airtightness of the area sealed by the cover 40 can be further improved, the reliability of the light-emitting device can be further improved.

又,藉由在基板10設置溝10c,可將具有放熱功能之基板10的表面積擴大,所以可使封裝體的放熱性進一步提升。 In addition, by providing the grooves 10c in the substrate 10, the surface area of the substrate 10 having a heat dissipation function can be enlarged, so that the heat dissipation property of the package can be further improved.

此外,在圖3C中,密封用金屬膜20係設置於溝10c的底面,但密封用金屬膜20的配置並不受限於此。例如,密封用金屬膜20亦可設置成從溝10c的底 面擴展到溝10c的側面、或與溝10c鄰接之基板10的表面10a上。 In addition, in FIG. 3C, although the metal film 20 for sealing is provided in the bottom surface of the groove|channel 10c, the arrangement|positioning of the metal film 20 for sealing is not limited to this. For example, the sealing metal film 20 may be provided so as to extend from the bottom surface of the groove 10c to the side surface of the groove 10c or the surface 10a of the substrate 10 adjacent to the groove 10c.

圖3D所示之發光元件搭載用封裝體A6,係圖3B所示之發光元件搭載用封裝體A4的變形例。 The light-emitting element mounting package A6 shown in FIG. 3D is a modification of the light-emitting element mounting package A4 shown in FIG. 3B .

發光元件搭載用封裝體A6係與上述之發光元件搭載用封裝體A5同樣,在形成於基板10的表面10a之溝10c的內部設置有密封用金屬膜20。因此,如上述,可使發光裝置的可靠性進一步提升,並且可使封裝體的放熱性進一步提升。 The light-emitting element mounting package A6 is the same as the light-emitting element mounting package A5 described above, and the sealing metal film 20 is provided inside the groove 10c formed on the surface 10a of the substrate 10 . Therefore, as described above, the reliability of the light-emitting device can be further improved, and the heat dissipation property of the package can be further improved.

圖4A所示之發光元件搭載用封裝體A7,係第2實施形態之發光元件搭載用封裝體A2的其他變形例。 The light-emitting element mounting package A7 shown in FIG. 4A is another modification of the light-emitting element mounting package A2 of the second embodiment.

在發光元件搭載用封裝體A7中,矩形的電源用端子16a、16b之與光的放射方向的相反側(以下,亦稱為「後方側」)的邊緣16c,係設置成與基板10的後方側的端面10d的邊緣對齊。如此,藉由使電源用端子16a、16b偏移到基板10的端部,能夠減少基板10上之無用的基板區,能夠使發光裝置小型化。 In the light-emitting element mounting package A7, the edge 16c of the rectangular power supply terminals 16a and 16b on the opposite side (hereinafter, also referred to as the "rear side") of the light emitting direction is provided so as to be behind the substrate 10 The edges of the side end faces 10d are aligned. As described above, by shifting the power supply terminals 16a and 16b to the ends of the substrate 10, the useless substrate area on the substrate 10 can be reduced, and the light-emitting device can be reduced in size.

再者,發光元件搭載用封裝體A7中,可容易使用FPC(Flexible Printed Circuit:可撓性配線基板)作為與電源用端子16a、16b連接的外部端子。參照圖4B及圖4C,說明其理由。 In addition, in the package A7 for mounting a light-emitting element, FPC (Flexible Printed Circuit) can be easily used as an external terminal connected to the power supply terminals 16a and 16b. The reason for this will be described with reference to FIGS. 4B and 4C .

如圖4B所示,FPC200係從上方依序堆疊覆蓋層薄膜201、銅箔202和基膜(base film)203而形成。藉由使用焊劑(solder)等的導電性接合材將中央層的銅 箔202與電源用端子16a、16b接合,使電源用端子16a、16b和FPC200電氣連接著。 As shown in FIG. 4B , the FPC 200 is formed by stacking a coverlay film 201 , a copper foil 202 and a base film 203 in this order from above. The copper foil 202 of the center layer is joined to the power supply terminals 16a and 16b by using a conductive bonding material such as solder, so that the power supply terminals 16a and 16b and the FPC 200 are electrically connected.

在此,如圖4B所示,在電源用端子16a、16b的邊緣16c設置成與端面10d的邊緣對齊的情況下,藉由將下層之基膜203的前端部切除,FPC200可在保持平坦的狀態下,容易地連接於電源用端子16a、16b。 Here, as shown in FIG. 4B, when the edges 16c of the power supply terminals 16a and 16b are arranged to be aligned with the edges of the end face 10d, the FPC 200 can be kept flat by cutting off the front end of the base film 203 of the lower layer. In the state, it can be easily connected to the power supply terminals 16a and 16b.

另一方面,如圖4C所示,當電源用端子16a、16b的邊緣16c沒有與端面10d的邊緣對齊時,若沒有另外在FPC200之銅箔202的前端部分設置彎曲部202a,就無法將FPC200連接於電源用端子16a、16b。而且,在此情況下,有可能此彎曲部202a會導致FPC200與電源用端子16a、16b之連接部的耐久性產生問題。 On the other hand, as shown in FIG. 4C , when the edges 16c of the power supply terminals 16a and 16b are not aligned with the edges of the end face 10d, the FPC 200 cannot be attached to the FPC 200 unless the bent portion 202a is additionally provided at the front end portion of the copper foil 202 of the FPC 200. It is connected to the power supply terminals 16a and 16b. Also, in this case, the bent portion 202a may cause a problem in the durability of the connection portion between the FPC 200 and the power supply terminals 16a and 16b.

然而,在發光元件搭載用封裝體A7中,FPC200可在保持平坦的狀態下連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 However, in the package A7 for mounting a light emitting element, the FPC 200 can be connected to the power supply terminals 16a and 16b in a flat state. Therefore, the durability of the connection part of FPC200 and the terminals 16a and 16b for power supplies can be improved.

圖4D所示之發光元件搭載用封裝體A8係第2實施形態之發光元件搭載用封裝體A2之其他的變形例。 The light-emitting element mounting package A8 shown in FIG. 4D is another modification of the light-emitting element mounting package A2 of the second embodiment.

在發光元件搭載用封裝體A8中,與矩形的電源用端子16a、16b之光的放射方向呈垂直方向側(以下,亦稱為「側面側」)的邊緣16d,係設置成與基板10之側面側的端面、即側面10e的邊緣對齊。藉此,由於可提高與FPC200(參照圖4B)等外部端子的連接自由度,所以可使發光裝置的模組設計容易進行。 In the light-emitting element mounting package A8, the edge 16d on the side perpendicular to the radiation direction of the light from the rectangular power supply terminals 16a and 16b (hereinafter, also referred to as the "side surface side") is provided so as to be connected to the substrate 10. The end surfaces on the side surfaces, that is, the edges of the side surfaces 10e are aligned. Thereby, since the degree of freedom of connection with external terminals such as the FPC 200 (see FIG. 4B ) can be improved, the module design of the light-emitting device can be facilitated.

再者,如上所述,在電源用端子16a、16b的邊緣16d設成與側面10e的邊緣對齊的情況,藉由將基膜203的前端部切除,FPC200可在保持平坦的狀態下,連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 Furthermore, as described above, when the edges 16d of the power supply terminals 16a and 16b are aligned with the edges of the side surfaces 10e, the FPC 200 can be connected to the FPC 200 in a flat state by cutting off the front end of the base film 203. Power supply terminals 16a, 16b. Therefore, the durability of the connection part of FPC200 and the terminals 16a and 16b for power supplies can be improved.

圖5A所示之發光元件搭載用封裝體A9,係圖4A所示之發光元件搭載用封裝體A7的變形例。在發光元件搭載用封裝體A9中,矩形的電源用端子16a、16b之後方側的邊緣16c係設置成與基板10之後方側的端面10d的邊緣對齊。 The light-emitting element mounting package A9 shown in FIG. 5A is a modification of the light-emitting element mounting package A7 shown in FIG. 4A . In the package A9 for mounting a light emitting element, the rear edge 16c of the rectangular power supply terminals 16a and 16b is provided so as to be aligned with the edge of the rear end surface 10d of the substrate 10 .

藉此,與圖4A所示之發光元件搭載用封裝體A7同樣,在發光元件搭載用封裝體A9中也是,FPC200可在保持平坦的狀態下連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 As a result, the FPC 200 can be connected to the power supply terminals 16a and 16b in a flat state as in the light emitting element mounting package A9 shown in FIG. 4A . Therefore, the durability of the connection part of FPC200 and the terminals 16a and 16b for power supplies can be improved.

再者,在發光元件搭載用封裝體A9中,電源用端子16a、16b係設置在比基板10的表面10a低一層的位置。換言之,在基板10的表面10a之後方側的邊緣形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 In addition, in the package A9 for mounting a light emitting element, the terminals 16a and 16b for power sources are provided in the position one stage lower than the surface 10a of the board|substrate 10. In other words, a recessed portion 10f is formed at the rear edge of the front surface 10a of the substrate 10, and the power supply terminals 16a and 16b are arranged on the bottom surface of the recessed portion 10f.

藉此,如圖5B所示,將FPC200連接於電源用端子16a、16b時,可將FPC200的前端部推靠到凹部10f的側壁,來設置FPC200。因此,FPC200的對位變容易,並可將FPC200牢固地連接到電源用端子16a、16b。 Thereby, as shown in FIG. 5B , when the FPC 200 is connected to the power supply terminals 16a and 16b, the FPC 200 can be installed by pushing the front end of the FPC 200 against the side wall of the recess 10f. Therefore, the alignment of the FPC 200 is facilitated, and the FPC 200 can be firmly connected to the power supply terminals 16a and 16b.

再者,如圖5B所示,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度的合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Furthermore, as shown in FIG. 5B , by setting the depth of the concave portion 10f to be approximately the same as the sum of the thicknesses of the coverlay film 201 and the copper foil 202 of the FPC 200 or larger than the sum, the upper surface of the FPC 200 can be It is flush with the surface 10a of the substrate 10, or a position lower than the surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since scratches and the like are not easily generated in the FPC 200, the durability of the light-emitting device can be improved.

此外,凹部10f亦可如圖5A所示,設成在基板10的表面10a分離之構成,惟如圖5C所示的發光元件搭載用封裝體A10所示,亦可為將兩處的凹部10f彙整成一個的構造。於此情況,由於係可使電源用端子16a、16b更接近地配置,所以可達成發光元件搭載用封裝體A10及FPC200等外部端子的小型化。 In addition, as shown in FIG. 5A , the recesses 10f may be separated from the surface 10a of the substrate 10 , but as shown in the light-emitting element mounting package A10 shown in FIG. 5C , the recesses 10f at two places may be separated. Consolidate into one construct. In this case, since the power supply terminals 16a and 16b can be arranged closer together, the size of the external terminals such as the package A10 for mounting a light emitting element and the FPC 200 can be reduced.

圖5D所示之發光元件搭載用封裝體A11係圖4D所示之發光元件搭載用封裝體A8的變形例。在發光元件搭載用封裝體A11中,矩形的電源用端子16a、16b之側面側的邊緣16d係以與是基板10之側面側的端面之側面10e的邊緣對齊的方式設置。藉此,由於可提高與FPC200等外部端子的連接自由度,所以可容易地進行發光裝置的模組設計。 The light-emitting element mounting package A11 shown in FIG. 5D is a modification of the light-emitting element mounting package A8 shown in FIG. 4D . In the light-emitting element mounting package A11, the edge 16d on the side surface side of the rectangular power supply terminals 16a and 16b is provided so as to be aligned with the edge of the side surface 10e which is the end surface on the side surface side of the substrate 10. Thereby, since the degree of freedom of connection with external terminals such as the FPC 200 can be improved, the module design of the light-emitting device can be easily performed.

又,在發光元件搭載用封裝體A11中,與圖5A所示之發光元件搭載用封裝體A9同樣,電源用端子16a、16b係設置在比基板10的表面10a低一層的位置。換言之,在基板10的表面10a之側面側的邊緣形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 Also, in the light-emitting element mounting package A11 , as in the light-emitting element mounting package A9 shown in FIG. In other words, the concave portion 10f is formed at the edge on the side surface side of the front surface 10a of the substrate 10, and the power supply terminals 16a and 16b are arranged on the bottom surface of the concave portion 10f.

藉此,如上述,在將FPC200連接於電源用端子16a、16b時,係可將FPC200的前端部推靠到凹部10f的側壁,來設置FPC200。因此,FPC200的對位變容易,並可將FPC200牢固地連接到電源用端子16a、16b。 Thereby, as described above, when connecting the FPC 200 to the power supply terminals 16a and 16b, the FPC 200 can be installed by pushing the front end of the FPC 200 against the side wall of the recessed portion 10f. Therefore, the alignment of the FPC 200 is facilitated, and the FPC 200 can be firmly connected to the power supply terminals 16a and 16b.

再者,如上述,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度的合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Furthermore, as described above, by setting the depth of the concave portion 10f to be approximately the same as the sum of the thicknesses of the coverlay film 201 and the copper foil 202 of the FPC 200, or larger than the sum, the upper surface of the FPC 200 can be set to be the same as the substrate. Surface 10a of 10 is flush with, or lower than, surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since scratches and the like are not easily generated in the FPC 200, the durability of the light-emitting device can be improved.

圖5E所示之發光元件搭載用封裝體A12係圖5A所示之發光元件搭載用封裝體A9的變形例。在發光元件搭載用封裝體A12中,矩形的電源用端子16a、16b之後方側的邊緣16C係設置成與基板10之後方側的端面10d的邊緣對齊。 The light-emitting element mounting package A12 shown in FIG. 5E is a modification of the light-emitting element mounting package A9 shown in FIG. 5A . In the package A12 for mounting a light emitting element, the rear edge 16C of the rectangular power supply terminals 16a and 16b is provided so as to be aligned with the edge of the rear end surface 10d of the substrate 10 .

藉此,與圖4A所示之發光元件搭載用封裝體A7同樣,在發光元件搭載用封裝體A12中,由於FPC200可在保持平坦的狀態,連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 Thereby, in the light emitting element mounting package A12, the FPC 200 can be connected to the power supply terminals 16a and 16b in a flat state, similarly to the light emitting element mounting package A7 shown in FIG. 4A . Therefore, the durability of the connection part of FPC200 and the terminals 16a and 16b for power supplies can be improved.

又,在發光元件搭載用封裝體A12中,矩形的電源用端子16a、16b之側面側的邊緣16d係設置成與是基板10之側面側的端面之側面10e的邊緣對齊。藉 此,由於可提高與FPC200等外部端子的連接自由度,所以可容易地進行發光裝置的模組設計。 Moreover, in the package A12 for mounting a light emitting element, the edge 16d of the side surface side of the rectangular power supply terminals 16a and 16b is provided so that the edge of the side surface 10e which is the end surface of the side surface side of the board|substrate 10 may be aligned. Thereby, since the degree of freedom of connection with external terminals such as the FPC 200 can be improved, the module design of the light-emitting device can be easily performed.

再者,在發光元件搭載用封裝體A12中,電源用端子16a、16b係設置成比基板10的表面10a低一層的位置。換言之,在基板10的表面10a的後方且在側面側的邊緣,形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 In addition, in the package A12 for mounting a light emitting element, the terminals 16a and 16b for power sources are provided in the position one stage lower than the surface 10a of the board|substrate 10. In other words, a concave portion 10f is formed at the edge on the side surface side behind the front surface 10a of the substrate 10, and the power supply terminals 16a and 16b are arranged on the bottom surface of the concave portion 10f.

藉此,將FPC200連接於電源用端子16a、16b時,可將FPC200的前端部從斜向推靠到凹部10f的兩個側壁,來設置FPC200。因此,FPC200的對位變容易,而且從斜向也可牢固地連接FPC200。 Thereby, when the FPC 200 is connected to the power supply terminals 16a and 16b, the FPC 200 can be installed by pressing the front end portion of the FPC 200 against both side walls of the recessed portion 10f from an oblique direction. Therefore, the alignment of the FPC200 becomes easy, and the FPC200 can be firmly connected even from an oblique direction.

再者,如上述,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度的合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Furthermore, as described above, by setting the depth of the concave portion 10f to be approximately the same as the sum of the thicknesses of the coverlay film 201 and the copper foil 202 of the FPC 200, or larger than the sum, the upper surface of the FPC 200 can be set to be the same as the substrate. Surface 10a of 10 is flush with, or lower than, surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since scratches and the like are not easily generated in the FPC 200, the durability of the light-emitting device can be improved.

圖5F所示之發光元件搭載用封裝體A13係圖4A所示之發光元件搭載用封裝體A7的變形例。在發光元件搭載用封裝體A13中,密封用金屬膜20內側的區域除了基座11的部分以外,係比基板10的表面10a還凹陷。換言之,在密封用金屬膜20的內側的區域形成有凹部10g,基座11係配置於凹部10g的底面。此處,基座11的搭載面11a係配置在比基板10的表面10a高的位置。 The light-emitting element mounting package A13 shown in FIG. 5F is a modification of the light-emitting element mounting package A7 shown in FIG. 4A . In the package A13 for mounting a light emitting element, the region inside the metal film 20 for sealing is more recessed than the surface 10 a of the substrate 10 except for the portion of the base 11 . In other words, the concave portion 10 g is formed in the inner region of the metal film 20 for sealing, and the susceptor 11 is arranged on the bottom surface of the concave portion 10 g. Here, the mounting surface 11 a of the base 11 is arranged at a position higher than the front surface 10 a of the substrate 10 .

藉此,在發光元件搭載用封裝體A13中,由於可將位於最高位置的搭載面11a的位置降低,所以發光裝置可進一步低背化。 Thereby, in the package A13 for mounting a light-emitting element, since the position of the mounting surface 11a located at the highest position can be lowered, the light-emitting device can be further reduced in height.

此處,為了發光元件搭載用封裝體的低背化,在沒有形成凹部10g而僅降低基座的高度之情況下,於密封用金屬膜之內側的區域,搭載面與基板的表面之距離會變近。亦即,在密封用金屬膜之內側的區域,搭載於搭載面的發光元件與表面的距離變近。 Here, in order to lower the profile of the package for mounting a light-emitting element, if the recess 10g is not formed and the height of the base is only lowered, the distance between the mounting surface and the surface of the substrate in the region inside the metal film for sealing will be reduced. get closer. That is, in the region inside the metal film for sealing, the distance between the light-emitting element mounted on the mounting surface and the surface is shortened.

藉此,由於從發光元件的放射面朝斜下方向放射的光多照射在密封用金屬膜之內側的區域的表面,所以在表面朝既定的照射方向以外的方向反射之光的量也會變多。因此,發光裝置內部之發光效率降低等的不良情形容易產生。 Thereby, since the light radiated obliquely downward from the radiation surface of the light-emitting element is mostly irradiated on the surface of the region inside the metal film for sealing, the amount of light reflected on the surface in directions other than the predetermined irradiating direction also changes. many. Therefore, inconveniences such as a decrease in luminous efficiency inside the light-emitting device are likely to occur.

然而,在發光元件搭載用封裝體A13中,由於在密封用金屬膜20之內側的區域形成有凹部10g,所以在密封用金屬膜20之內側的區域,可確保搭載面11a與位於搭載面11a周圍之屬於基板10的表面10a側的面之凹部10g的距離。因此,可抑制光自密封用金屬膜20之內側的區域中的表面10a側的面反射。 However, in the light-emitting element mounting package A13, since the concave portion 10g is formed in the region inside the metal film 20 for sealing, the region inside the metal film 20 for sealing can secure the mounting surface 11a and the region located on the mounting surface 11a The distance of the concave portion 10g of the surrounding surface belonging to the surface 10a side of the substrate 10 . Therefore, the surface reflection of light from the surface 10a side in the area|region inside the metal film 20 for sealing can be suppressed.

亦即,根據發光元件搭載用封裝體A13,可同時達成發光裝置的進一步低背化、與抑制光自表面10a側的面反射。 That is, according to the package A13 for mounting a light-emitting element, it is possible to simultaneously achieve further lowering of the back of the light-emitting device and suppression of surface reflection of light from the surface 10a side.

圖5G所示的發光元件搭載用封裝體A14係圖5F所示的發光元件搭載用封裝體A13的變形例。在發光元件搭載用封裝體A14中,密封用金屬膜20之內 側的區域除了基座11的部分外,係比基板10的表面10a還凹陷。藉此,可同時達到發光裝置的進一步低背化、與抑制光自表面10a側的面反射。 The package A14 for mounting a light emitting element shown in FIG. 5G is a modification of the package A13 for mounting a light emitting element shown in FIG. 5F . In the light-emitting element mounting package A14, the region inside the metal film 20 for sealing is recessed from the surface 10a of the substrate 10 except for the base 11. Thereby, the further lowering of the back of the light-emitting device and the suppression of surface reflection of light from the surface 10a side can be achieved at the same time.

又,在發光元件搭載用封裝體A14中,矩形的電源用端子16a、16b之後方側的邊緣16c係設置成與基板10之後方側的端面10d的邊緣對齊。 Moreover, in the package A14 for mounting a light emitting element, the edge 16c on the rear side of the rectangular power supply terminals 16a and 16b is provided so as to be aligned with the edge of the end surface 10d on the rear side of the substrate 10.

藉此,與圖5E所示之發光元件搭載用封裝體A12同樣,在發光元件搭載用封裝體A14中,由於FPC200可在保持平坦的狀態,連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 Thereby, in the light emitting element mounting package A14, the FPC 200 can be connected to the power supply terminals 16a and 16b in a flat state, similarly to the light emitting element mounting package A12 shown in FIG. 5E . Therefore, the durability of the connection part of FPC200 and the terminals 16a and 16b for power supplies can be improved.

再者,在發光元件搭載用封裝體A14中,矩形的電源用端子16a、16b之側方側的邊緣16d係設置成與基板10之側方側的端面、即側面10e的邊緣對齊。藉此,由於可提高與FPC200等外部端子之連接自由度,所以可使發光裝置的模組設計容易進行。 In the light-emitting element mounting package A14, the side edges 16d of the rectangular power supply terminals 16a and 16b are provided so as to be aligned with the side end surfaces of the substrate 10, that is, the edges of the side surfaces 10e. Thereby, since the degree of freedom of connection with external terminals such as the FPC 200 can be improved, the module design of the light-emitting device can be facilitated.

再者,在發光元件搭載用封裝體A14中,電源用端子16a、16b係設置在比基板10的表面10a低一層的位置。換言之,在基板10的表面10a之後方且在側方側的邊緣形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 In addition, in the package A14 for mounting a light emitting element, the terminals 16a and 16b for power supply are provided in the position one stage lower than the surface 10a of the board|substrate 10. In other words, the recessed portion 10f is formed at the edge on the lateral side behind the surface 10a of the substrate 10, and the power supply terminals 16a and 16b are arranged on the bottom surface of the recessed portion 10f.

藉此,將FPC200連接於電源用端子16a、16b時,可將FPC200的前端部從斜向推靠到凹部10f的兩個側壁,來設置FPC200。因此,FPC200的對位變容易,而且從斜向也可牢固地連接FPC200。 Thereby, when the FPC 200 is connected to the power supply terminals 16a and 16b, the FPC 200 can be installed by pressing the front end portion of the FPC 200 against both side walls of the recessed portion 10f from an oblique direction. Therefore, the alignment of the FPC200 becomes easy, and the FPC200 can be firmly connected even from an oblique direction.

再者,如上述,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度之合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Furthermore, as described above, by setting the depth of the concave portion 10f to be approximately the same as the sum of the thicknesses of the coverlay film 201 and the copper foil 202 of the FPC 200 or larger than the sum, the upper surface of the FPC 200 can be set to be the same as the substrate. Surface 10a of 10 is flush with, or lower than, surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since scratches and the like are not easily generated in the FPC 200, the durability of the light-emitting device can be improved.

圖6A所示之發光元件搭載用封裝體A15係圖4A所示之發光元件搭載用封裝體A7的變形例。在發光元件搭載用封裝體A15中,於密封用金屬膜20之內側的區域,設置有複數個(圖中為兩個)基座11。 The light-emitting element mounting package A15 shown in FIG. 6A is a modification of the light-emitting element mounting package A7 shown in FIG. 4A . In the package A15 for mounting a light-emitting element, a plurality of (two in the figure) bases 11 are provided in the region inside the metal film 20 for sealing.

藉此,在密封用金屬膜20之內側的區域,可搭載複數個發光元件30。亦即,由於在發光裝置中可多晶片化,所以發光裝置可小型化。 Thereby, a plurality of light emitting elements 30 can be mounted in the region inside the metal film 20 for sealing. That is, since the light-emitting device can be multi-chipped, the light-emitting device can be miniaturized.

在發光元件搭載用封裝體A15中,例如,將基座11排列配置在與光的放射方向垂直的方向,並在此複數個基座11的搭載面11a分別搭載發光元件30。此時,只要以放射面30a全部面向光的放射方向之方式,配置全部的發光元件30即可。 In the package A15 for mounting a light emitting element, for example, the bases 11 are arranged in a row in a direction perpendicular to the radiation direction of light, and the light-emitting elements 30 are mounted on the mounting surfaces 11 a of the plurality of bases 11 . In this case, all the light-emitting elements 30 may be arranged so that all the radiation surfaces 30a face the radiation direction of light.

此外,在實施形態中,係顯示關於設有兩個基座11的例子,惟亦可設置三個以上的基座11。又,在實施形態中,係在與光的放射方向垂直的方向排列配置基座11。然而,若設成複數個發光元件30中的一個發光元件30所照射出的光不會與其他發光元件30或基座11等相衝突,則未必要排列在與光的放射方向垂直之方向。 In addition, in the embodiment, the example in which two bases 11 are provided is shown, but three or more bases 11 may be provided. Moreover, in the embodiment, the susceptors 11 are arranged side by side in the direction perpendicular to the radiation direction of the light. However, if the light emitted from one light emitting element 30 among the plurality of light emitting elements 30 does not collide with other light emitting elements 30 or the base 11, it is not necessary to be arranged in a direction perpendicular to the radiating direction of the light.

圖6B及圖6C所示之發光元件搭載用封裝體A16係圖6A所示之發光元件搭載用封裝體A15的變形例。在發光元件搭載用封裝體A16中,於密封用金屬膜20之內側的區域,設置有用以搭載屬於發光元件30的一例之雷射二極體31的第1基座11A、與用以搭載光二極體(photodiode)32的第2基座11B。 The light-emitting element mounting package A16 shown in FIGS. 6B and 6C is a modification of the light-emitting element mounting package A15 shown in FIG. 6A . The light-emitting element mounting package A16 is provided with a first base 11A for mounting a laser diode 31 which is an example of the light-emitting element 30 , and a first base 11A for mounting a photodiode 31 in a region inside the sealing metal film 20 . The second base 11B of the photodiode 32 .

將此第1基座11A與第2基座11B組合,而形成有混合基座11C。在此混合基座11C中,於光的照射方向側配置有第1基座11A,在光的照射方向之相反側配置有第2基座11B。又,第2基座11B的高度比第1基座11A的高度低。 The first susceptor 11A and the second susceptor 11B are combined to form a hybrid susceptor 11C. In this hybrid susceptor 11C, the first susceptor 11A is arranged on the side of the light irradiation direction, and the second susceptor 11B is arranged on the opposite side of the light irradiation direction. In addition, the height of the second base 11B is lower than the height of the first base 11A.

搭載於此混合基座11C之雷射二極體31係例如寬度0.3mm×長度1.0mm×高度0.1mm,光二極體32係例如寬度0.5mm×長度0.5mm×高度0.3mm。在此,「寬度」係指在水平方向且與光的放射方向大致垂直的方向之一邊的尺寸,「長度」係指在水平方向且與光的放射方向大致平行的方向之一邊的尺寸(此外,以下的記載亦相同)。 The laser diode 31 mounted on the hybrid base 11C is, for example, 0.3 mm in width×1.0 mm in length×0.1 mm in height, and the photodiode 32 is, for example, 0.5 mm in width×0.5 mm in length×0.3 mm in height. Here, "width" refers to the dimension of one side in the horizontal direction and a direction substantially perpendicular to the radiation direction of light, and "length" refers to the dimension of one side in the horizontal direction and in a direction substantially parallel to the radiation direction of light (in addition to , the following descriptions are also the same).

又,如圖6C所示,雷射二極體31的放射面31a係配置成朝向光的照射方向,光二極體32的檢測面32a係配置成朝向上方。且,光L1係從雷射二極體31的放射面31a的上部,以單側30°左右的寬度被放射出。此光L1係從發光裝置朝外部發光之光。 Moreover, as shown in FIG. 6C , the radiation surface 31a of the laser diode 31 is arranged to face the irradiation direction of light, and the detection surface 32a of the photodiode 32 is arranged to face upward. And the light L1 is radiated from the upper part of the radiation surface 31a of the laser diode 31 with the width|variety of about 30 degrees on one side. This light L1 is light emitted from the light-emitting device to the outside.

再者,微弱的光L2係從雷射二極體31之放射面31a的相反側的面的上部,以單側30°左右的寬度被放射出。此光L2的光量係因應光L1的光量而增減。 In addition, the weak light L2 is radiated from the upper part of the surface on the opposite side to the radiation surface 31a of the laser diode 31 with a width of about 30° on one side. The light quantity of the light L2 increases or decreases according to the light quantity of the light L1.

在此,於實施形態中,如圖6C所示,藉由使第2基座11B的高度低於第1基座11A,即便在使用高度比雷射二極體31高的光二極體32之情況,也能使用上部的檢測面32a來檢測光L2。 Here, in the embodiment, as shown in FIG. 6C , by making the height of the second base 11B lower than that of the first base 11A, even when the photodiode 32 having a height higher than the laser diode 31 is used In this case, the light L2 can also be detected using the upper detection surface 32a.

藉此,來自雷射二極體31的光L2可藉光二極體32的檢測面32a檢測,且此檢測結果可回饋至雷射二極體31的控制部。因此,根據實施形態,可對自雷射二極體31所發出之光L1的光量進行回饋控制。 In this way, the light L2 from the laser diode 31 can be detected by the detection surface 32 a of the photodiode 32 , and the detection result can be fed back to the control unit of the laser diode 31 . Therefore, according to the embodiment, feedback control of the light quantity of the light L1 emitted from the laser diode 31 can be performed.

圖6D所示之發光元件搭載用封裝體A17,係圖6B及圖6C所示之發光元件搭載用封裝體A16的變形例。在發光元件搭載用封裝體A17中,於密封用金屬膜20的內側區域,設置有3組混合基座11C。又,於密封用金屬膜20之內側的區域設置有光學元件25、26,該等光學元件25、26具有將所入射的光合成並朝預定方向射出之功能。 The light-emitting element mounting package A17 shown in FIG. 6D is a modification of the light-emitting element mounting package A16 shown in FIGS. 6B and 6C . In the package A17 for mounting a light-emitting element, three sets of hybrid susceptors 11C are provided in the inner region of the metal film 20 for sealing. Moreover, optical elements 25 and 26 are provided in the area|region inside the metal film 20 for sealing, and these optical elements 25 and 26 have the function of combining the incident light, and emitting it in a predetermined direction.

此等光學元件25、26係以沿著光的照射方向(圖中為右方)排列的方式配置,光學元件26配置在比光學元件25更靠近光的照射方向側。 These optical elements 25 and 26 are arranged so as to be aligned along the irradiation direction of light (right in the figure), and the optical element 26 is arranged on the side of the irradiation direction of light rather than the optical element 25 .

又,3組混合基座11C具有:用以搭載紅色雷射二極體31R的紅色用混合基座11C1;用以搭載綠色雷射二極體31G的綠色用混合基座11C2;和用以搭載藍色雷射二極體31B的藍色用混合基座11C3。 In addition, the three sets of hybrid pedestals 11C have: a hybrid pedestal 11C1 for red on which the red laser diode 31R is mounted; a hybrid pedestal 11C2 for green on which the green laser diode 31G is mounted; Hybrid base 11C3 for blue of blue laser diode 31B.

紅色用混合基座11C1的第1基座11A和第2基座11B係以朝向光學元件25的方式沿著光的照射方向排列配置。在紅色用混合基座11C1的第1基座11A 與第2基座11B,可分別搭載紅色雷射二極體31R和紅色雷射檢測用的光二極體32R。 The first susceptor 11A and the second susceptor 11B of the red hybrid susceptor 11C1 are arranged in a row along the light irradiation direction so as to face the optical element 25 . A red laser diode 31R and a red laser detection photodiode 32R can be mounted on the first base 11A and the second base 11B of the red mixed base 11C1, respectively.

綠色用混合基座11C2的第1基座11A和第2基座11B,係以朝向光學元件25的方式沿著與光的照射方向垂直的方向排列配置。且,在綠色用混合基座11C2的第1基座11A和第2基座11B,分別搭載綠色雷射二極體31G和綠色雷射檢測用的光二極體32G。 The first susceptor 11A and the second susceptor 11B of the mixed susceptor 11C2 for green are arranged side by side in a direction perpendicular to the irradiation direction of light so as to face the optical element 25 . In addition, a green laser diode 31G and a green laser detection photodiode 32G are mounted on the first base 11A and the second base 11B of the green hybrid base 11C2, respectively.

藍色用混合基座11C3的第1基座11A和第2基座11B,係以朝向光學元件26的方式沿著與光的照射方向垂直的方向排列配置。且,在藍色用混合基座11C3的第1基座11A和第2基座11B,分別搭載藍色雷射二極體31B和藍色雷射檢測用的光二極體32B。 The first susceptor 11A and the second susceptor 11B of the blue mixing susceptor 11C3 are arranged side by side in a direction perpendicular to the irradiation direction of light so as to face the optical element 26 . In addition, a blue laser diode 31B and a blue laser detection photodiode 32B are mounted on the first base 11A and the second base 11B of the blue mixing base 11C3, respectively.

在具有此種構成的實施形態中,紅色的光LR係從紅色雷射二極體31R照射到光學元件25,綠色的光LG係從綠色雷射二極體31G照射到光學元件25。且,在光學元件25中,光LR與光LG被合成,所合成的光LRG朝光學元件26射出。 In the embodiment having such a configuration, the red light LR is irradiated to the optical element 25 from the red laser diode 31R, and the green light LG is irradiated to the optical element 25 from the green laser diode 31G. Then, in the optical element 25 , the light LR and the light LG are combined, and the combined light LRG is emitted toward the optical element 26 .

接著,藍色的光LB從藍色雷射二極體31B照射到光學元件26,在光學元件26中,光LRG與光LB被合成。所合成的光LRGB從光學元件26朝光的照射方向出射。 Next, the blue light LB is irradiated from the blue laser diode 31B to the optical element 26, and in the optical element 26, the light LRG and the light LB are combined. The combined light L RGB is emitted from the optical element 26 in the irradiation direction of the light.

亦即,根據實施形態,藉由將3組混合基座11C設置於密封用金屬膜20的內側的區域,可將紅色的光LR與綠色的光LG與藍色的光LB合成並射出外部。因此,可實現能夠作為顯示器光源使用的光學裝置。 That is, according to the embodiment, the red light LR , the green light LG , and the blue light LB can be synthesized and combined by disposing the three sets of the hybrid susceptors 11C in the inner region of the metal film 20 for sealing. shoot outside. Therefore, an optical device that can be used as a light source for a display can be realized.

又,實施形態中,紅色雷射檢測用的光二極體32R、綠色雷射檢測用的光二極體32G、和藍色雷射檢測用的光二極體32B分別被搭載於對應的第2基座11B。藉此,可對來自紅色雷射二極體31R之光LR的光量、和來自綠色雷射二極體31G之光LG的光量、和來自藍色雷射二極體31B之光LB的光量分別進行回饋控制。因此,可射出經調整的高品質的光LRGBIn addition, in the embodiment, the photodiode 32R for red laser detection, the photodiode 32G for green laser detection, and the photodiode 32B for blue laser detection are mounted on the corresponding second bases, respectively. 11B. Thereby, the light quantity of the light LR from the red laser diode 31R, the light quantity of the light LG from the green laser diode 31G, and the light quantity LB from the blue laser diode 31B can be compared The amount of light is individually feedback controlled. Therefore, adjusted high-quality light L RGB can be emitted.

再者,實施形態中,紅色用混合基座11C1與綠色用混合基座11C2的間隔、或紅色用混合基座11C1與藍色用混合基座11C3的間隔中較窄的間隔D1,係比綠色用混合基座11C2與藍色用混合基座11C3的間隔D2還寬的間隔。 Furthermore, in the embodiment, the interval D1 between the hybrid susceptor 11C1 for red and the hybrid susceptor 11C2 for green, or the interval D1 between the hybrid susceptor 11C1 for red and the hybrid susceptor 11C3 for blue is narrower than that of green The interval D2 between the mixing base 11C2 and the blue mixing base 11C3 is still wider.

藉此,可將容易受到來自其他元件的發熱的影響之紅色雷射二極體31R,與綠色雷射二極體31G及藍色雷射二極體31B分離而配置。因此,可將光LR從紅色雷射二極體31R穩定地射出。 As a result, the red laser diode 31R, which is easily affected by heat generated from other elements, can be disposed separately from the green laser diode 31G and the blue laser diode 31B. Therefore, the light LR can be stably emitted from the red laser diode 31R.

再者,在實施形態中,從紅色雷射二極體31R射出之光LR的朝向、和從綠色雷射二極體31G射出之光LG的朝向、和從藍色雷射二極體31B射出之光LB的朝向,係朝向不會碰撞到3組混合基座11C的方向。藉此,可實現小型且高品質的RGB一體型模組。 Furthermore, in the embodiment, the direction of the light LR emitted from the red laser diode 31R, the direction of the light LG emitted from the green laser diode 31G, and the direction of the light LG emitted from the blue laser diode 31R The direction of the light LB emitted from 31B is a direction that does not collide with the three sets of mixing bases 11C. Thereby, a compact and high-quality RGB-integrated module can be realized.

此外,目前為止所顯示的發光元件搭載用封裝體A1~A17的尺寸,其寬度及長度只要為2~5mm左右即可,高度只要為0.2~1mm左右即可。 In addition, the dimensions of the light-emitting element mounting packages A1 to A17 shown so far may be about 2 to 5 mm in width and length, and about 0.2 to 1 mm in height.

又,目前為止所顯示的發光元件搭載用封裝體A1~A17中,係顯示在基座11的搭載面11a上設置元件用端子12a,另一方面,元件用端子12b配置在與基座11(亦即,搭載面11a)分離的位置之構成。 In addition, in the light-emitting element mounting packages A1 to A17 shown so far, the element terminals 12 a are provided on the mounting surface 11 a of the base 11 , while the element terminals 12 b are arranged on the base 11 ( That is, the configuration of the position where the mounting surface 11a) is separated.

然而,本實施形態之發光元件搭載用封裝體A1~A17的情況並不限定於此,亦可構成為如圖7A所示使元件用端子12a及元件用端子12b在基座11的搭載面11a上相互以預定的間隔分離而配置。此外,於此情況下,元件用端子12a及元件用端子12b係處於在基座11的搭載面11a上,藉由構成基座11的陶瓷而相互絕緣的狀態。 However, the case of the light-emitting element mounting packages A1 to A17 of the present embodiment is not limited to this, and as shown in FIG. 7A , the element terminals 12 a and the element terminals 12 b may be arranged on the mounting surface 11 a of the base 11 . are arranged to be separated from each other at a predetermined interval. In addition, in this case, the terminal 12a for elements and the terminal 12b for elements are in the state which mutually insulated by the ceramic which comprises the base 11 on the mounting surface 11a of the base 11.

如此,當將元件用端子12a及元件用端子12b設成在基座11上接近的配置時,可縮短將發光元件30與元件用端子12a、12b(尤其,元件用端子12b)接線連接之連接線的長度。 In this way, when the element terminal 12a and the element terminal 12b are arranged close to each other on the base 11, the connection between the light-emitting element 30 and the element terminals 12a and 12b (especially, the element terminal 12b) can be shortened. the length of the line.

因此,根據圖7A的例子,可謀求發光元件搭載用封裝體A1~A17的進一步小型化。又,根據圖7A的例子,可減少因輸出輸入的電流所引起的電感(inductance)。 Therefore, according to the example of FIG. 7A , further miniaturization of the light-emitting element mounting packages A1 to A17 can be achieved. Moreover, according to the example of FIG. 7A, the inductance (inductance) by the current of an input and output can be reduced.

再者,至此為止所示的發光元件搭載用封裝體A1~A17中,如圖7B所示,元件用端子12a及元件用端子12b亦可以具有預定高度的形式立體地形成於基座11的搭載面11a上。 Furthermore, in the light-emitting element mounting packages A1 to A17 shown so far, as shown in FIG. 7B , the element terminals 12 a and the element terminals 12 b may be three-dimensionally formed on the mounting base 11 so as to have a predetermined height. face 11a.

如上述,為了將元件用端子12a、12b立體地形成,例如,如圖7B所示,將相當於元件用端子12a、 12b之每一者的面積的小基座11D、11E,以與基座11相同的材質一體地形成於搭載面11a上。 As described above, in order to form the element terminals 12a, 12b three-dimensionally, for example, as shown in FIG. 7B, the small bases 11D, 11E corresponding to the area of each of the element terminals 12a, 12b are arranged to be connected with the bases 11D and 11E. The same material as 11 is integrally formed on the mounting surface 11a.

元件用端子12a及元件用端子12b係位在基座11的搭載面11a上比搭載面11a的其他區域更高的位置。換言之,元件用端子12a及元件用端子12b的區域成為凸部,其他區域成為凹部。 The element terminal 12a and the element terminal 12b are located at a position higher on the mounting surface 11a of the base 11 than other regions of the mounting surface 11a. In other words, the regions of the element terminal 12a and the element terminal 12b serve as convex portions, and the other regions serve as concave portions.

如此,若元件用端子12a及元件用端子12b設成在基座11的搭載面11a上以具有預定高度的形式立體地形成的構造時,則發光元件30可設成自搭載面11a浮起的狀態。 In this way, when the element terminals 12a and the element terminals 12b are provided in a three-dimensional structure with a predetermined height on the mounting surface 11a of the base 11, the light-emitting element 30 can be provided so as to float from the mounting surface 11a. state.

藉此,可抑制發射自發光元件30的光在搭載面11a反射或被吸收。因此,根據圖7B的例子,可謀求發光元件30之發光的穩定化。 Thereby, the light emitted from the light-emitting element 30 can be suppressed from being reflected or absorbed on the mounting surface 11a. Therefore, according to the example of FIG. 7B , the stabilization of light emission of the light emitting element 30 can be achieved.

又,圖7B的例中,如圖7C所示,在元件用端子12a與元件用端子12b中,元件用端子12b相對於搭載面11a的高度h2係以比元件用端子12a相對於搭載面11a的高度h1還高較佳。再者,元件用端子12b的高度h2係以比元件用端子12a的高度h1高出相當於發光元件30的厚度t的量較佳。 7B, as shown in FIG. 7C, in the element terminal 12a and the element terminal 12b, the height h2 of the element terminal 12b relative to the mounting surface 11a is higher than the element terminal 12a relative to the mounting surface 11a. It is better that the height h1 is higher. Furthermore, the height h2 of the element terminal 12b is preferably higher than the height h1 of the element terminal 12a by an amount corresponding to the thickness t of the light-emitting element 30 .

藉此,如圖7C所示,可縮短將發光元件30與元件用端子12b接線連接之連接線W的長度。因此,根據圖7C的例子,可減少因輸出輸入的電流所引起的電感。 Thereby, as shown in FIG. 7C, the length of the connection wire W which connects the light-emitting element 30 and the terminal 12b for elements by wiring can be shortened. Therefore, according to the example of FIG. 7C, the inductance caused by the current of the input and output can be reduced.

圖7D係表示實施形態的陣列型封裝體C1之俯視圖。圖7D所示的陣列型封裝體C1係連結有複數 個上述的發光元件搭載用封裝體中的發光元件搭載用封裝體A1。 FIG. 7D is a plan view showing the array type package C1 of the embodiment. The array type package C1 shown in FIG. 7D is a light-emitting element mounting package A1 in which a plurality of the light-emitting element mounting packages described above are connected.

<發光元件搭載用封裝體的製造方法> <Manufacturing method of package for light-emitting element mounting>

其次,說明關於各實施形態之發光元件搭載用封裝體的製造方法。 Next, the manufacturing method of the package for light-emitting element mounting concerning each embodiment is demonstrated.

首先,針對第1實施形態之發光元件搭載用封裝體A1的製造方法,使用圖8及圖9來進行說明。圖8係分別從上方(只有圖8的(d),是從下方)觀看前半部的各步驟之俯視圖,圖9係分別以側剖視圖觀看後半部的各步驟之剖面圖。 First, the manufacturing method of the package A1 for mounting a light-emitting element according to the first embodiment will be described with reference to FIGS. 8 and 9 . FIG. 8 is a plan view of each step of the first half viewed from above (only FIG. 8(d) is from below), and FIG. 9 is a sectional view of each step of the second half viewed from a side sectional view.

如圖8的(a)所示,準備預先加工成預定形狀的生胚片50。接著,將生胚片50的預定兩處在俯視下衝切成圓形,將所衝切的2個孔部分別用通路導體51a、51b予以填埋(圖8的(b))。 As shown in FIG. 8( a ), a green sheet 50 that has been previously processed into a predetermined shape is prepared. Next, predetermined two places of the green sheet 50 are punched into a circular shape in plan view, and the punched two holes are filled with via conductors 51a and 51b, respectively ( FIG. 8( b )).

其次,在生胚片50的上面,以與通路導體51a繫接的方式印刷導體圖案52a,以與通路導體51b繫接的方式印刷導體圖案52b。又,同時,以包圍導體圖案52a、52b的方式印刷框狀的導體圖案52c(圖8的(c))。 Next, on the upper surface of the green sheet 50, the conductor pattern 52a is printed so as to be connected with the via conductor 51a, and the conductor pattern 52b is printed so as to be connected with the via conductor 51b. At the same time, a frame-shaped conductor pattern 52c is printed so as to surround the conductor patterns 52a and 52b ( FIG. 8( c )).

接著,在生胚片50的下面,以與通路導體51a繫接的方式印刷導體圖案53a,以與通路導體51b繫接的方式印刷導體圖案53b(圖8的(d))。 Next, on the lower surface of the green sheet 50, the conductor pattern 53a is printed so as to be connected with the via conductor 51a, and the conductor pattern 53b is printed so as to be connected with the via conductor 51b (FIG. 8(d)).

顯示之後的步驟的圖9係圖8的(d)所示之E-E線的箭頭方向所見的剖面圖。如圖9的(a)所示,使用預定形狀的衝壓模具100,從生胚片50的上方朝下方進行衝壓加工,而形成凸部54(圖9的(b))。 FIG. 9 , which shows the subsequent steps, is a cross-sectional view taken in the direction of the arrow along the line E-E shown in FIG. 8( d ). As shown in FIG. 9( a ), using a press die 100 having a predetermined shape, the green sheet 50 is pressed downward from above to form the convex portions 54 ( FIG. 9( b )).

又,同時,使導體圖案52a(參照圖9的(a))變形,形成設置於凸部54的上面之導體圖案52a1、設置於凸部54的側面之導體圖案52a2、和與凸部54鄰接而設置的導體圖案52a3。 At the same time, the conductor pattern 52a (refer to FIG. 9(a) ) is deformed to form the conductor pattern 52a1 provided on the upper surface of the convex portion 54 , the conductive pattern 52a2 provided on the side surface of the convex portion 54 , and the conductive pattern 52a2 provided adjacent to the convex portion 54 . Instead, the conductor pattern 52a3 is provided.

在此,凸部54係對應於發光元件搭載用封裝體A1的基座11(參照圖1B)之部位,導體圖案52a1、52a2、52a3係分別對應於元件用端子12a(參照圖1B)、側面導體13(參照圖1B)、平面導體14(參照圖1B)的部位。 Here, the convex portion 54 corresponds to a portion of the base 11 (see FIG. 1B ) of the light-emitting element mounting package A1 , and the conductor patterns 52a1 , 52a2 , and 52a3 correspond to the element terminal 12a (see FIG. 1B ) and the side surface, respectively. A portion of the conductor 13 (see FIG. 1B ) and the plane conductor 14 (see FIG. 1B ).

又,通路導體51a係與發光元件搭載用封裝體A1的基板側通路導體15a(參照圖1B)對應之部位,導體圖案53a係與電源用端子16a(參照圖1B)對應之部位,導體圖案52c係與密封用金屬膜20(參照圖1B)對應之部位。 The via conductor 51a is a portion corresponding to the substrate-side via conductor 15a (refer to FIG. 1B ) of the light-emitting element mounting package A1, the conductor pattern 53a is a portion corresponding to the power supply terminal 16a (refer to FIG. 1B ), and the conductor pattern 52c This is a portion corresponding to the sealing metal film 20 (see FIG. 1B ).

再者,圖9的(b)中雖未圖示,但在生胚片50中,通路導體51b(參照圖8的(b))係與發光元件搭載用封裝體A1的基板側通路導體15b(參照圖1C)對應之部位。 In addition, although not shown in FIG.9(b), in the green sheet 50, the via conductor 51b (refer FIG.8(b)) is connected with the board|substrate side via conductor 15b of the package body A1 for light emitting element mounting. (Refer to Figure 1C) the corresponding part.

又,導體圖案52b(參照圖8的(c))係與發光元件搭載用封裝體A1的元件用端子12b(參照圖1C)對應之部位,導體圖案53b(圖8的(d)參照)係與電源用端子16b(參照圖1C)對應之部位。 Further, the conductor pattern 52b (refer to FIG. 8(c) ) is a portion corresponding to the element terminal 12b (refer to FIG. 1C ) of the light-emitting element mounting package A1, and the conductor pattern 53b (refer to FIG. 8(d) ) is A portion corresponding to the power supply terminal 16b (see FIG. 1C ).

接著,在製造步驟的最後,將如圖9的(b)所示般形成的生胚片50在高溫(約1800℃)下燒成,而完成發光元件搭載用封裝體A1。 Next, at the end of the manufacturing step, the green sheet 50 formed as shown in FIG. 9( b ) is fired at a high temperature (about 1800° C.) to complete the light-emitting element mounting package A1 .

使用於上述的製造步驟的生胚片50係以無機粉體作為基本構成,該無機粉體係例如在屬於主原料的氮化鋁的粉體,以包含氧化釔(Y2O3)、氧化鈣(CaO)、氧化鉺(Er2O3)等的粉體作為助燒結劑加以混合而成。然後,在此無機粉體添加混合有機黏合劑、溶劑、溶媒而成為泥漿狀,並且藉由將此使用以往週知的刮刀法(doctor blade method)、壓輥法(calendar roll)而形成生胚片50。 The green sheet 50 used in the above-mentioned production steps is basically composed of an inorganic powder, for example, a powder of aluminum nitride, which is a main raw material, and contains yttrium oxide (Y 2 O 3 ), calcium oxide, etc. Powders such as (CaO) and erbium oxide (Er 2 O 3 ) are mixed as a sintering aid. Then, an organic binder, a solvent, and a solvent are added and mixed to the inorganic powder to form a slurry, and a green embryo is formed by using the conventionally known doctor blade method and calendar roll method. slice 50.

又,導體圖案52a、52b、52c、53a、53b和通路導體51a、51b,係由糊料(paste)形成,該糊料係為例如在屬於主原料的鎢(W),以氮化鋁、有機黏合劑、溶劑等作為共劑加以混合而成。 In addition, the conductor patterns 52a, 52b, 52c, 53a, 53b and the via conductors 51a, 51b are formed of a paste made of, for example, tungsten (W), which is the main raw material, with aluminum nitride, Organic binders, solvents, etc. are mixed as co-agents.

接著,針對第2實施形態之發光元件搭載用封裝體A2的製造方法,使用圖10~圖12進行說明。 Next, the manufacturing method of the package A2 for mounting a light-emitting element of the second embodiment will be described with reference to FIGS. 10 to 12 .

發光元件搭載用封裝體A2係對兩片生胚片分別實施預定的加工後,積層兩片生胚片,最後將所積層的成形體燒成而形成。 The package A2 for mounting a light-emitting element is formed by subjecting two green sheets to predetermined processing, and then laminating the two green sheets, and finally firing the laminated molded body.

以下,依據圖10的俯視圖來說明兩片生胚片中的上層之生胚片60的前半部的各步驟,依據圖11的俯視圖來說明下層之生胚片70的前半部的各步驟。最後,依據圖12的俯視圖來說明生胚片60、70之後半部的各步驟。 Hereinafter, each step of the first half of the upper green sheet 60 of the two green sheets will be described with reference to the top view of FIG. 10 , and each step of the first half of the lower green sheet 70 will be described with reference to the top view of FIG. 11 . Finally, each step of the second half of the green sheets 60 and 70 will be described with reference to the top view of FIG. 12 .

如圖10的(a)所示,準備事先加工成預定形狀的生胚片60。接著,將生胚片60的預定四處在俯視下衝切成圓形,將所衝切的4個孔部分別用通路導體61a、61b、61c、61d予以填埋(圖10的(b))。 As shown in FIG. 10( a ), a green sheet 60 processed into a predetermined shape in advance is prepared. Next, predetermined four places of the green sheet 60 are punched out in a circular shape in plan view, and the punched four holes are filled with via conductors 61a, 61b, 61c, and 61d, respectively ( FIG. 10( b )). .

其次,在生胚片60的上面,以與通路導體61a繫接的方式印刷導體圖案62a,以與通路導體61b繫接的方式印刷導體圖案62b。又,同時,以包圍導體圖案62a、62b的方式印刷框狀的導體圖案62e。再者,同時,以與通路導體61c繫接的方式印刷導體圖案62c,且以與通路導體61d繫接的方式印刷導體圖案62d(圖10的(c))。 Next, on the upper surface of the green sheet 60, the conductor pattern 62a is printed so as to be connected with the via conductor 61a, and the conductor pattern 62b is printed so as to be connected with the via conductor 61b. At the same time, a frame-shaped conductor pattern 62e is printed so as to surround the conductor patterns 62a and 62b. At the same time, the conductor pattern 62c is printed so as to be connected to the via conductor 61c, and the conductor pattern 62d is printed so as to be connected to the via conductor 61d (FIG. 10(c)).

又,如圖11的(a)所示,準備預先加工成預定形狀的生胚片70。接著,在生胚片70的上面,印刷導體圖案71a、71b(圖11的(b))。此外,導體圖案71a係形成於與設在生胚片60的通路導體61a、61c對應的位置,導體圖案71b係形成於與設在生胚片60的通路導體61b、61d對應的位置。 Moreover, as shown to Fig.11 (a), the green sheet 70 processed into a predetermined shape in advance is prepared. Next, the conductor patterns 71a and 71b are printed on the upper surface of the green sheet 70 (FIG. 11(b)). The conductor pattern 71 a is formed at a position corresponding to the via conductors 61 a and 61 c provided in the green sheet 60 , and the conductor pattern 71 b is formed at a position corresponding to the via conductors 61 b and 61 d provided in the green sheet 60 .

接著,以覆蓋生胚片70的下面之方式,印刷導體圖案72a(圖11的(c))。 Next, the conductor pattern 72a is printed so as to cover the lower surface of the green sheet 70 (FIG. 11(c)).

顯示之後的步驟的圖12係圖10的(c)所示之F-F線的箭頭方向所見的剖面圖。如圖12的(a)所示,使用預定形狀的衝壓模具101,從生胚片60的上方朝下方進行衝壓加工,而形成凸部63(圖12的(b))。 FIG. 12 showing the subsequent steps is a cross-sectional view taken in the direction of the arrow along the line F-F shown in (c) of FIG. 10 . As shown in FIG. 12( a ), using a press die 101 having a predetermined shape, the green sheet 60 is pressed downward from above to form the convex portions 63 ( FIG. 12( b )).

又,同時,使導體圖案62a(參照圖12的(a))變形,而形成設置於凸部63的上面之導體圖案62a1、設置於凸部63的側面之導體圖案62a2、和與凸部63鄰接設置的導體圖案62a3。 At the same time, the conductor pattern 62a (refer to FIG. 12(a) ) is deformed to form the conductor pattern 62a1 provided on the upper surface of the convex portion 63, the conductor pattern 62a2 provided on the side surface of the convex portion 63, and the convex portion 63. The conductor patterns 62a3 provided adjacent to each other.

在此,凸部63係與發光元件搭載用封裝體A2的基座11(參照圖2B)對應的部位,導體圖案62a1、 62a2、62a3係分別與元件用端子12a(參照圖2B)、側面導體13(參照圖2B)、平面導體14(參照圖2B)對應的部位。 Here, the convex portion 63 is a portion corresponding to the base 11 (see FIG. 2B ) of the light-emitting element mounting package A2, and the conductor patterns 62a1 , 62a2 , and 62a3 correspond to the element terminal 12a (see FIG. 2B ) and the side conductors, respectively. 13 (refer to FIG. 2B ), and a portion corresponding to the plane conductor 14 (refer to FIG. 2B ).

又,通路導體61a、61c係分別與發光元件搭載用封裝體A2的基板側通路導體15a(參照圖2B)、端子側通路導體18a(參照圖2B)對應的部位。再者,導體圖案62c、62e係分別與發光元件搭載用封裝體A2的電源用端子16a(參照圖2B)、密封用金屬膜20(參照圖2B)對應的部位。 The via conductors 61a and 61c correspond to the substrate-side via conductors 15a (refer to FIG. 2B ) and the terminal-side via conductors 18a (refer to FIG. 2B ) of the light-emitting element mounting package A2, respectively. In addition, the conductor patterns 62c and 62e are parts corresponding to the power supply terminal 16a (refer to FIG. 2B ) and the sealing metal film 20 (refer to FIG. 2B ) of the light-emitting element mounting package A2, respectively.

接著,如圖12的(c)所示,在經衝壓加工的生胚片60的下側配置生胚片70以進行加熱加壓,而形成積層成形體80(圖12的(d))。 Next, as shown in FIG.12(c), the green sheet 70 is arrange|positioned on the lower side of the press-processed green sheet 60, and it heats and presses, and the laminated body 80 is formed (FIG.12(d)).

在此,導體圖案71a係與發光元件搭載用封裝體A2的配線導體17a(參照圖2B)對應的部位,導體圖案72a係與金屬膜21(參照圖2B)對應的部位。 Here, the conductor pattern 71a is a portion corresponding to the wiring conductor 17a (see FIG. 2B ) of the light-emitting element mounting package A2, and the conductor pattern 72a is a portion corresponding to the metal film 21 (see FIG. 2B ).

再者,圖12的(d)中雖未圖示,惟在積層成形體80中,通路導體61b、61d(參照圖10的(b))係分別與發光元件搭載用封裝體A2的基板側通路導體15b(參照圖2C)、端子側通路導體18b(參照圖2C)對應的部位。 In addition, although not shown in FIG. 12( d ), in the laminated molded body 80 , the via conductors 61 b and 61 d (refer to FIG. 10 ( b )) are connected to the substrate side of the light-emitting element mounting package A2 , respectively. Parts corresponding to via conductor 15b (refer to FIG. 2C ) and terminal-side via conductor 18b (refer to FIG. 2C ).

又,導體圖案62b,62d(參照圖10的(c))係分別與發光元件搭載用封裝體A2的元件用端子12b(參照圖2C)、電源用端子16b(參照圖2C)對應之部位,導體圖案71b(參照圖11的(b))係與配線導體17b(參照圖2C)對應之部位。 Moreover, the conductor patterns 62b and 62d (see FIG. 10(c) ) correspond to the element terminals 12b (see FIG. 2C ) and the power supply terminals 16b (see FIG. 2C ) of the light-emitting element mounting package A2, respectively, The conductor pattern 71b (refer to FIG. 11(b) ) is a portion corresponding to the wiring conductor 17b (refer to FIG. 2C ).

接著,在製造步驟的最後,將如圖12的(d)所示般形成的積層成形體80在高溫(約1800℃)下燒成,而完成發光元件搭載用封裝體A2。 Next, at the end of the manufacturing step, the laminated molded body 80 formed as shown in FIG. 12( d ) is fired at a high temperature (about 1800° C.) to complete the light-emitting element mounting package A2 .

接著,使用圖13,說明關於圖3A所示之變形例的發光元件搭載用封裝體A3的製造方法。此外,發光元件搭載用封裝體A3的製造步驟基本上係與圖8及圖9所示之發光元件搭載用封裝體A1的製造步驟相同,在此著眼於不同的步驟來說明。 Next, with reference to FIG. 13, the manufacturing method of the package A3 for light-emitting element mounting concerning the modification shown to FIG. 3A is demonstrated. In addition, the manufacturing process of the package A3 for light-emitting element mounting is basically the same as the manufacturing process of the package A1 for light-emitting element mounting shown in FIG. 8 and FIG. 9, and it demonstrates focusing on a different process here.

如圖13的(a)所示,在形成有複數個導體圖案、通路導體的生胚片50,使用預定形狀的衝壓模具102,從生胚片50的上方朝下方進行衝壓加工,而形成凸部54(圖13的(b))。 As shown in FIG. 13( a ), on the green sheet 50 on which a plurality of conductor patterns and via conductors are formed, a punching die 102 of a predetermined shape is used to press the green sheet 50 from above to the bottom to form protrusions. part 54 ( FIG. 13( b )).

在此,將設置於生胚片50上面的導體圖案52a以僅配置於凸部54的上面之方式進行印刷,將貫通生胚片50的通路導體51a以位於凸部54內部的方式設置。 Here, the conductor pattern 52 a provided on the upper surface of the green sheet 50 is printed so as to be arranged only on the upper surface of the convex portion 54 , and the via conductor 51 a penetrating the green sheet 50 is provided so as to be located inside the convex portion 54 .

於是,導體圖案52a係成為與發光元件搭載用封裝體A3的元件用端子12a(參照圖3A)對應的部位,通路導體51a係成為與基座側通路導體19(參照圖3A)及基板側通路導體15a(參照圖3A)對應的部位。藉此,可形成設置基座側通路導體19的發光元件搭載用封裝體A3。 Then, the conductor pattern 52a is a portion corresponding to the element terminal 12a (see FIG. 3A ) of the light-emitting element mounting package A3, and the via conductor 51a is a base-side via conductor 19 (see FIG. 3A ) and a board-side via A portion corresponding to the conductor 15a (see FIG. 3A ). Thereby, the package body A3 for mounting a light emitting element in which the base-side via conductor 19 is provided can be formed.

接著,使用圖14,就圖3C所示之發光元件搭載用封裝體A5的製造方法進行說明。此外,發光元件搭載用封裝體A5的製造步驟,基本上係與圖10~圖 12所示之發光元件搭載用封裝體A2的製造步驟相同,在此著眼於不同的步驟來說明。 Next, the manufacturing method of the package A5 for mounting a light-emitting element shown in FIG. 3C is demonstrated using FIG. 14. FIG. In addition, the manufacturing steps of the light-emitting element mounting package A5 are basically the same as the manufacturing steps of the light-emitting element mounting package A2 shown in Figs.

在形成有複數個導體圖案和通路導體的生胚片60,使用預定形狀的衝壓模具103,從生胚片60的上方朝下方進行衝壓加工(圖14的(a))。 The green sheet 60 on which a plurality of conductor patterns and via conductors are formed is punched from the upper side to the lower side of the green sheet 60 using a press die 103 of a predetermined shape ( FIG. 14( a )).

在此,由於在衝壓模具103,於與導體圖案62e對應的位置設置有凸部103a,所以藉由此凸部103a,在生胚片60的表面設置溝64,在溝64的內部配置導體圖案62e(圖14的(b))。 Here, since the protrusions 103a are provided at the positions corresponding to the conductor patterns 62e in the stamping die 103, the grooves 64 are provided on the surface of the green sheet 60 by the protrusions 103a, and the conductor patterns are arranged inside the grooves 64. 62e ((b) of FIG. 14 ).

在此,溝64係成為與發光元件搭載用封裝體A5的溝10c(參照圖3C)對應之部位,導體圖案62e係成為與密封用金屬膜20(參照圖3C)對應之部位。藉此,可形成在基板10的表面10a形成有溝10c,在溝10c的內部設有密封用金屬膜20的發光元件搭載用封裝體A5。 Here, the groove 64 corresponds to the groove 10c (see FIG. 3C ) of the light-emitting element mounting package A5 , and the conductor pattern 62e corresponds to the sealing metal film 20 (see FIG. 3C ). Thereby, the light-emitting element mounting package A5 in which the groove 10c is formed on the surface 10a of the substrate 10 and the sealing metal film 20 is provided inside the groove 10c can be formed.

[實施例] [Example]

以下,具體地製作各實施形態及變形例之發光元件搭載用封裝體A1~A6,然後,製得適用此發光元件搭載用封裝體A1~A6的發光裝置。 Hereinafter, the light-emitting element mounting packages A1 to A6 of the respective embodiments and the modified examples were specifically produced, and then, light-emitting devices to which the light-emitting element mounting packages A1 to A6 were applied were produced.

首先,調製出氧化釔粉末以5質量%的比例,氧化鈣粉末以1質量%的比例混合於氮化鋁粉末94質量%中而成的混合粉末,作為用以形成生胚片的混合粉末。 First, a mixed powder obtained by mixing yttrium oxide powder at a ratio of 5 mass % and calcium oxide powder at a ratio of 1 mass % in 94 mass % of aluminum nitride powder was prepared as a mixed powder for forming green chips.

對於此混合粉末(固體含量)100質量份,添加20質量份的丙烯酸系黏合劑作為有機黏合劑、添加50質量份的甲苯,以調製漿料,接著,使用刮刀法,而製得預定厚度的生胚片。 To 100 parts by mass of this mixed powder (solid content), 20 parts by mass of an acrylic binder was added as an organic binder, and 50 parts by mass of toluene was added to prepare a slurry, and then a doctor blade method was used to prepare a predetermined thickness of Embryos.

又,在導體圖案和通路導體等導體的形成方面,係使用在100重量份的鎢(W)粉末添加20重量份的氮化鋁粉末、8重量份的丙烯酸系黏合劑、並適當添加萜品醇(terpineol)而形成的導體。 In addition, in the formation of conductors such as conductor patterns and via conductors, 20 parts by weight of aluminum nitride powder, 8 parts by weight of acrylic binder, and terpine are appropriately added to 100 parts by weight of tungsten (W) powder. A conductor formed from terpineol.

接著,使用具有上述成分的生胚片及導體,以圖8~圖14所示的製造方法來製作生胚片50(參照圖9的(b)、圖13的(b))和積層成形體80(參照圖12的(d))。 Next, the green sheet 50 (refer to FIG. 9(b) and FIG. 13(b) ) and the laminated molded body are produced by the manufacturing method shown in FIGS. 8 to 14 using the green sheet and conductor having the above-mentioned components. 80 (refer to (d) of FIG. 12 ).

將所製得的生胚片50和積層成形體80在還原氣體環境中,於最高溫度為1800℃的條件下進行2小時的燒成而製得發光元件搭載用封裝體A1~A6。此外,所製得之發光元件搭載用封裝體A1~A6的尺寸,燒成後形狀為寬度2.5mm×長度4.2mm×高度0.6mm,搭載面11a的尺寸為寬度0.5mm×長度0.5mm。 The obtained green sheets 50 and laminated molded bodies 80 were fired in a reducing gas atmosphere at a maximum temperature of 1800° C. for 2 hours to obtain light-emitting element mounting packages A1 to A6. In addition, the dimensions of the obtained light-emitting element mounting packages A1 to A6 were 2.5 mm in width×4.2 mm in length×0.6 mm in height after firing, and the dimensions of the mounting surface 11a were 0.5 mm in width×0.5 mm in length.

在發光元件搭載用封裝體A1~A6中,以約5μm的厚度形成Ni鍍敷膜,接著以約0.1μm的厚度形成Au鍍敷膜。 In the packages A1 to A6 for mounting a light-emitting element, the Ni plating film was formed with a thickness of about 5 μm, and then the Au plating film was formed with a thickness of about 0.1 μm.

接著,在發光元件搭載用封裝體A1~A6的搭載面11a安裝有發光元件30。在此,發光元件30對於搭載面11a的接合係使用Au-Sn黏著劑(熔點:280℃)。 Next, the light-emitting elements 30 are mounted on the mounting surfaces 11a of the light-emitting element mounting packages A1 to A6. Here, an Au—Sn adhesive (melting point: 280° C.) was used for the bonding of the light-emitting element 30 to the mounting surface 11 a.

接著,將鐵鎳鈷製的蓋罩40接合於密封用金屬膜20。在此,此接合係使用Ag-Sn黏著劑(熔點:221℃),蓋罩40的內部環境氣體係以He氣體取代。又,將已施作防反射塗布之預定尺寸的玻璃板,藉由低熔點玻璃糊料在約430℃下接合於蓋罩40的橫窗41。 Next, the cap 40 made of FeNiCo is bonded to the metal film 20 for sealing. Here, an Ag—Sn adhesive (melting point: 221° C.) was used for this bonding, and the internal atmosphere system of the cover 40 was replaced with He gas. In addition, a glass plate of a predetermined size that has been coated with antireflection coating is bonded to the horizontal window 41 of the cover 40 at about 430° C. with a low-melting glass paste.

依此方式,製作適用實施形態的發光元件搭載用封裝體A1~A6之發光裝置。又,作為比較例,亦製作使用了適用習知的金屬基底之發光元件搭載用封裝體的發光裝置。 In this manner, light-emitting devices to which the light-emitting element mounting packages A1 to A6 of the embodiment are applied were produced. Moreover, as a comparative example, a light-emitting device using a package for mounting a light-emitting element to which a known metal base was applied was also produced.

其次,所製得之各發光裝置的熱阻分別進行評價。在此,針對各構造設定試樣個數n=5,評價基座11的搭載面11a的溫度與基板10的背面10b的溫度之溫度差。亦即,表示此溫度差的值愈大者,其熱阻愈小,且散熱性佳。 Next, the thermal resistance of each of the light-emitting devices produced was evaluated separately. Here, the number of samples n=5 was set for each structure, and the temperature difference between the temperature of the mounting surface 11 a of the susceptor 11 and the temperature of the back surface 10 b of the substrate 10 was evaluated. That is, the larger the value representing the temperature difference, the smaller the thermal resistance and the better the heat dissipation.

又,在各發光裝置的熱阻評價中,針對基板10的背面10b沒有接合散熱構件的情況、與背面10b接合有散熱構件的情況分別進行評價。關於電源用端子16a、16b設置於基板10的表面10a的試樣,要接合的散熱構件係作成在基板10的背面10b整面貼附有散熱構件的尺寸(寬度2mm×長度3mm×厚度2mm)。 In addition, in the thermal resistance evaluation of each light-emitting device, the case where the heat dissipation member is not bonded to the back surface 10b of the substrate 10 and the case where the heat dissipation member is bonded to the back surface 10b are respectively evaluated. Regarding the samples in which the power supply terminals 16 a and 16 b were provided on the front surface 10 a of the substrate 10 , the heat dissipation member to be joined had a size (width 2 mm x length 3 mm x thickness 2 mm) in which the heat dissipation member was adhered to the entire back surface 10 b of the substrate 10 . .

另一方面,關於電源用端子16a、16b設置於基板10的背面10b的試樣,散熱構件係作成扣除電源用端子16a、16b的部分之尺寸。 On the other hand, regarding the samples in which the power supply terminals 16a and 16b were provided on the back surface 10b of the substrate 10, the heat dissipation member was dimensioned to deduct the power supply terminals 16a and 16b.

除了熱阻評價之外,亦就蓋罩40的內部之He氣體的漏洩性進行評價。具體而言,將所製得的發光裝置放入真空容器,藉由氣相色譜儀(gas chromatograph)測定檢測He氣體的時間。又,此評價結果的值,係設為在適用了發光元件搭載用封裝體A1的試樣1且He最先被檢測出的時間設為1.0時的相對時間。 In addition to the thermal resistance evaluation, the leakability of the He gas inside the cover 40 was also evaluated. Specifically, the obtained light-emitting device was put into a vacuum container, and the time for detecting He gas was measured by a gas chromatograph. In addition, the value of this evaluation result is the relative time when the sample 1 to which the package A1 for light-emitting element mounting was applied and He was detected first was set to 1.0.

表1顯示各構造的熱阻評價及He氣體的漏洩性評價的結果。 Table 1 shows the results of thermal resistance evaluation and He gas leak evaluation of each structure.

Figure 108122078-A0101-12-0039-1
Figure 108122078-A0101-12-0039-1

由適用了習知的金屬基底的試樣7、與適用了各實施形態的發光元件搭載用封裝體A1~A6的試樣1~6之比較得知,本實施形態的發光元件搭載用封裝體A1~A6的散熱性優異。 From the comparison between the sample 7 to which the conventional metal base was applied and the samples 1 to 6 to which the light-emitting element mounting packages A1 to A6 of the respective embodiments were applied, it was found that the light-emitting element mounting package of the present embodiment was A1 to A6 are excellent in heat dissipation.

又,由基座11設有側面導體13的試樣1、2、5、與基座11設有基座側通路導體19的試樣3、4、6之比較得知,藉由在基座11配置基座側通路導體19,散熱性得以進一步提升。 Furthermore, from the comparison between the samples 1, 2, and 5 in which the side conductors 13 are provided on the base 11 and the samples 3, 4, and 6 in which the base 11 is provided with the base-side via conductors 19, it can be seen that the The base-side via conductor 19 is arranged at 11, and the heat dissipation is further improved.

此外,關於適用了發光元件搭載用封裝體A7~A17的試樣,係以同樣方式製作並進行評價。關於這些試樣的熱阻,針對試樣6的熱阻的各值,有散熱構件及無散熱構件均在±1℃的範圍。又,He漏洩試驗的結果亦停止於0.95±0.01的範圍。 In addition, the samples to which the light-emitting element mounting packages A7 to A17 were applied were produced and evaluated in the same manner. Regarding the thermal resistance of these samples, each value of the thermal resistance of Sample 6 was within the range of ±1°C with and without the heat-dissipating member. In addition, the result of the He leak test also stopped in the range of 0.95±0.01.

以上,就本發明的實施形態進行說明,惟本發明不限於上述實施形態,只要不逸離其旨趣則可進行各種變更。例如,上述的實施形態中,係使用蓋罩40將發光元件30等進行氣密密封,惟氣密密封的構件不限於蓋罩40。例如,亦可將在預定的位置設有橫窗的框狀密封環(密封構件)與板狀的蓋體組合以對發光元件30等進行氣密密封。 As mentioned above, although embodiment of this invention was described, this invention is not limited to the said embodiment, Various changes are possible, unless it deviates from the meaning. For example, in the above-described embodiment, the light-emitting element 30 and the like are hermetically sealed using the cover 40 , but the member that is hermetically sealed is not limited to the cover 40 . For example, the light-emitting element 30 and the like may be hermetically sealed by combining a frame-shaped seal ring (sealing member) provided with a horizontal window at a predetermined position and a plate-shaped cover.

如上所述,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)具備平板狀的基板10、和從基板10的表面10a突出且具有供搭載電氣元件(發光元件30、雷射二極體31、紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)的搭載面11a之一個以上的基座11,且基板10和基座11係以陶瓷形成一體。藉此,可實現散熱性高的電氣元件搭載用封裝體。 As described above, the packages for mounting electrical components (packages A1 to A17 for mounting light-emitting elements) according to the embodiment include the flat substrate 10 , and the electrical components (light-emitting elements 30 , One or more bases 11 on the mounting surface 11a of the laser diode 31, the red laser diode 31R, the green laser diode 31G, and the blue laser diode 31B), and the substrate 10 and the base The 11 series is made of ceramic. Thereby, a package for mounting an electrical component with high heat dissipation can be realized.

又,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A1、A2、A5、A7~A17)具備設置於基座11的搭載面11a之元件用端子12a、和設置於基座11的側面11b且延伸於基座11的厚度方向之側面導體13、和設置於基板10內部且延伸於基板10的厚度方向之基板側通路導體15a,且元件用端子12a和側面導體13和基板側通路導體15a係連接著。藉此,能夠使電氣元件搭載用封裝體的散熱性。 Further, the electrical element mounting package (the light emitting element mounting packages A1, A2, A5, A7 to A17) of the embodiment includes the element terminals 12a provided on the mounting surface 11a of the base 11, and the element terminals 12a provided on the base 11 side conductors 13 extending in the thickness direction of the base 11, and board side via conductors 15a provided inside the board 10 and extending in the thickness direction of the board 10, and the element terminals 12a and the side conductors 13 and the board side Via conductor 15a is connected. Thereby, the heat dissipation property of the package for mounting an electrical component can be improved.

又,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A3、A4、A6)具備設置於基座11 的搭載面11a之元件用端子12a、和設置於基座11的內部且延伸於基座11的厚度方向之基座側通路導體19、和設置於基板10內部且延伸於基板10的厚度方向之基板側通路導體15a,且元件用端子12a與基座側通路導體19與基板側通路導體15a係連接著。藉此,能夠使電氣元件搭載用封裝體的散熱性進一步提升。 Further, the electrical component mounting package (the light emitting element mounting packages A3, A4, A6) of the embodiment includes the component terminals 12a provided on the mounting surface 11a of the base 11, and the component terminals 12a provided inside the base 11 and extending Substrate-side via conductors 19 in the thickness direction of submount 11 , substrate-side via conductors 15 a provided inside substrate 10 and extending in the thickness direction of substrate 10 , element terminals 12 a , submount-side via conductors 19 and substrate The side via conductors 15a are connected. Thereby, the heat dissipation property of the package for mounting an electric component can be further improved.

又,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A2、A4~A17)係具備設置於基板10的內部且延伸於基板10的面方向之配線導體17a,配線導體17a與基板側通路導體15a係連接著。藉此,不僅在基板10的背面10b,在基板10的表面10a也可配置電源用端子16a。 In addition, the electrical component mounting package (the light emitting element mounting packages A2, A4 to A17) of the embodiment includes the wiring conductor 17a provided inside the substrate 10 and extending in the surface direction of the substrate 10, the wiring conductor 17a and the substrate The side via conductors 15a are connected. Thereby, the terminal 16a for power supply can be arrange|positioned not only on the back surface 10b of the board|substrate 10, but also on the front surface 10a of the board|substrate 10.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A2、A4~A17)中,配線導體17a係設置在比基板10的表面10a還接近基板10的背面10b的位置。藉此,可實現可靠性高的電氣元件搭載用封裝體。 In addition, in the electrical component mounting packages (light emitting element mounting packages A2, A4 to A17) of the embodiment, the wiring conductors 17a are provided at positions closer to the back surface 10b of the substrate 10 than the front surface 10a of the substrate 10. Thereby, a highly reliable electrical component mounting package can be realized.

在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A2、A4~A17),係具備以包圍基座11的方式設置在基板10的表面10a側之密封用金屬膜20、和設置在密封用金屬膜20的外側之電源用端子16a,電源用端子16a與配線導體17a係連接著。藉此,可使封裝體的散熱性進一步提升。 The packages for mounting electrical components (packages A2, A4 to A17 for mounting light-emitting elements) according to the embodiment are provided with the metal film 20 for sealing provided on the surface 10a side of the substrate 10 so as to surround the base 11, and the The power supply terminal 16a on the outer side of the sealing metal film 20 is connected to the power supply terminal 16a and the wiring conductor 17a. Thereby, the heat dissipation of the package can be further improved.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A5,A6)中,在基板10的表面 10a以包圍基座11的方式設有溝10c,密封用金屬膜20係設置於溝10c的內部。藉此,可使電氣裝置的可靠性進一步提升,並且可使封裝體的散熱性進一步提升。 In addition, in the electrical element mounting package (the light emitting element mounting package A5, A6) of the embodiment, the groove 10c is provided on the surface 10a of the substrate 10 so as to surround the base 11, and the sealing metal film 20 is provided inside the groove 10c. Thereby, the reliability of the electrical device can be further improved, and the heat dissipation of the package can be further improved.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A9~A12、A14)中,電源用端子16a、16b係設置在比基板10的表面10a低的位置。藉此,FPC200的對位變得容易進行。 In addition, in the electrical element mounting packages (light emitting element mounting packages A9 to A12, A14) of the embodiment, the power supply terminals 16a and 16b are provided at positions lower than the surface 10a of the substrate 10 . Thereby, alignment of FPC200 becomes easy.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A12、A14)中,電源用端子16a、16b的外緣具有交叉的兩個直線狀邊緣16c、16d,兩個邊緣16c、16d係配置成分別與基板10的端面10d及側面10e的邊緣對齊。藉此,可使電氣裝置的模組設計變容易。 In addition, in the electrical component mounting package (light emitting element mounting packages A12, A14) of the embodiment, the outer edges of the power supply terminals 16a, 16b have two intersecting linear edges 16c, 16d, and the two edges 16c and 16d are arranged so as to be aligned with the edges of the end surface 10d and the side surface 10e of the substrate 10, respectively. Thereby, the module design of the electrical device can be facilitated.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A13、A14)中,密封用金屬膜20內側的區域,除了基座11的部分以外,係比基板10的表面10a還凹陷。藉此,可同時達成電氣裝置的進一步低背化、與抑制光自表面10a側的面反射。 In addition, in the electrical element mounting package (the light emitting element mounting packages A13 and A14) of the embodiment, the region inside the sealing metal film 20 is larger than the surface 10a of the substrate 10 except for the portion of the base 11 . sunken. Thereby, it is possible to achieve further lowering of the back of the electrical device and suppression of surface reflection of light from the surface 10a side at the same time.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A15~A17)中,在密封用金屬膜20之內側的區域,設有複數個基座11。藉此,可達成電氣裝置的小型化。 Moreover, in the electric element mounting package (the light emitting element mounting packages A15 to A17) of the embodiment, a plurality of bases 11 are provided in the region inside the metal film 20 for sealing. Thereby, the miniaturization of the electric device can be achieved.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A16、A17)中,於密封用金屬膜20的內側區域,設有具有第1基座11A及第2基座11B 的混合基座11C作為基座11,混合基座11C之第2基座11B的高度低於第1基座11A的高度。藉此,可對從雷射二極體31(紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)所發出的光L1(LR、LG、LB)之光量進行回饋控制。 In addition, in the package for mounting an electrical element (packages A16 and A17 for mounting a light-emitting element) of the embodiment, the inner region of the metal film 20 for sealing is provided with a first base 11A and a second base 11B. The mixing base 11C serves as the base 11, and the height of the second base 11B of the mixing base 11C is lower than the height of the first base 11A. Thereby, the light L1 ( LR , LG, LG , LG, LG, LR) emitted from the laser diodes 31 (the red laser diode 31R, the green laser diode 31G, and the blue laser diode 31B) can be detected. The light quantity of L B ) is controlled by feedback.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A17)中,於密封用金屬膜20的內側區域設有3組混合基座11C。藉此,能夠實現可將經調整後的高品質的光LRGB射出,並作為顯示器光源使用的光學裝置。 Moreover, in the package for mounting an electric element (package A17 for mounting a light-emitting element) of the embodiment, three sets of hybrid susceptors 11C are provided in the inner region of the metal film 20 for sealing. Thereby, it is possible to realize an optical device that can emit the adjusted high-quality light L RGB and use it as a light source for a display.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A17)中,3組混合基座11C係包含:具有用於搭載紅色雷射二極體31R的第1基座11A之紅色用混合基座11C1、和具有用於搭載綠色雷射二極體31G的第1基座11A之綠色用混合基座11C2、和具有用於搭載藍色雷射二極體31B的第1基座11A之藍色用混合基座11C3,且紅色用混合基座11C1與綠色用混合基座11C2的間隔、或者紅色用混合基座11C1與藍色用混合基座11C3的間隔中較窄的間隔D1,係比綠色用混合基座11C2與藍色用混合基座11C3的間隔D2還廣的間隔。藉此,可從紅色雷射二極體31R射出穩定的光LRMoreover, in the package for mounting an electrical component (package A17 for mounting a light-emitting element) of the embodiment, the three sets of hybrid pedestals 11C include: Hybrid base 11C1 for red, mixed base 11C2 for green having first base 11A for mounting green laser diode 31G, and first base for mounting blue laser diode 31B The space between the mixed base 11C3 for blue and the mixed base 11C1 for red and the mixed base 11C2 for green, or the space between the mixed base 11C1 for red and the mixed base 11C3 for blue in the seat 11A is narrower D1 is an interval wider than the interval D2 between the mixed susceptor 11C2 for green and the mixed susceptor 11C3 for blue. Thereby, stable light LR can be emitted from the red laser diode 31R .

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A17)中,3組混合基座11C係配置成從各自搭載的雷射二極體(紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)所射出之光 LR、LG、LB的朝向係朝向不會碰撞到3組混合基座11C的方向。藉此,可實現小型且高品質的RGB一體型模組。 In addition, in the package for mounting an electrical element (package A17 for mounting a light-emitting element) of the embodiment, the three sets of hybrid bases 11C are arranged so that the respective mounted laser diodes (the red laser diode 31R, The directions of the lights L R , LG , and LB emitted by the green laser diode 31G and the blue laser diode 31B) are directed in a direction that does not collide with the three sets of hybrid bases 11C. Thereby, a compact and high-quality RGB-integrated module can be realized.

又,實施形態的陣列型封裝體C1係聯結有複數個電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)。藉此,可獲得陣列型的電氣裝置。 In addition, the array type package C1 of the embodiment has a plurality of electrical element mounting packages (light emitting element mounting packages A1 to A17 ) connected to each other. Thereby, an array type electrical device can be obtained.

又,實施形態的陣列型封裝體C1係將電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)彼此一體燒結而成。藉此,可獲得高散熱性且高強度的陣列型電氣裝置。 In addition, the array type package C1 of the embodiment is formed by integrally sintering the electrical element mounting packages (light-emitting element mounting packages A1 to A17 ). Thereby, an array-type electrical device with high heat dissipation and high strength can be obtained.

又,實施形態的電氣裝置具備:電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17);和搭載於電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)的搭載面11a之電氣元件(發光元件30、雷射二極體31、紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)。藉此,可實現高散熱性的電氣裝置。 Further, the electrical device according to the embodiment includes: packages for mounting electrical components (packages A1 to A17 for mounting light-emitting elements); and a mounting surface to be mounted on the packages for mounting electrical components (packages A1 to A17 for mounting light-emitting elements). The electrical components of 11a (light-emitting element 30, laser diode 31, red laser diode 31R, green laser diode 31G, blue laser diode 31B). Thereby, an electrical device with high heat dissipation can be realized.

又,實施形態的電氣裝置具備:電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17);搭載於電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)的搭載面11a之電氣元件(發光元件30、雷射二極體31、紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B);和具有設置於密封用金屬膜20上的橫窗41之蓋罩40。藉此,可實現高可靠性的電氣裝置。 Further, the electrical device according to the embodiment includes: packages for mounting electrical components (packages A1 to A17 for mounting light-emitting elements); and a mounting surface 11a mounted on the packages for mounting electrical components (packages A1 to A17 for mounting light-emitting elements) electrical components (light-emitting element 30, laser diode 31, red laser diode 31R, green laser diode 31G, blue laser diode 31B); The cover 40 of the horizontal window 41 above. Thereby, a highly reliable electrical device can be realized.

又,實施形態的電氣裝置具備:陣列型封裝體C1;和搭載於陣列型封裝體C1的搭載面11a之電氣元件(發光元件30、雷射二極體31、紅色雷射二極體 31R、綠色雷射二極體31G、藍色雷射二極體31B)。藉此,可獲得高散熱性且高強度的陣列型電氣裝置。 Further, the electrical device of the embodiment includes: an array type package C1; and electrical elements (light-emitting element 30, laser diode 31, red laser diode 31R, Green laser diode 31G, blue laser diode 31B). Thereby, an array-type electrical device with high heat dissipation and high strength can be obtained.

進一步的功效和變形例,對本發明所屬技術領域中具有通常知識者而言是可容易導出的。因此,本發明更廣泛的態樣並不限定於如以上所示且所描述之特定的詳細內容及代表性的實施形態。因此,在不脫離由附加的申請專利範圍及其均等構成所定義的總括的發明概念的精神或範圍的情況下,可進行各種變更。 Further effects and modifications can be easily derived by those skilled in the art to which the present invention pertains. Therefore, the broader aspects of the invention are not limited to the specific details and representative embodiments shown and described above. Therefore, various modifications can be made without departing from the spirit or scope of the general inventive concept defined by the appended claims and equivalents.

A1‧‧‧發光元件搭載用封裝體 A1‧‧‧Light-emitting element mounting package

10‧‧‧基板 10‧‧‧Substrate

10a‧‧‧表面 10a‧‧‧Surface

11‧‧‧基座 11‧‧‧Pedestal

11a‧‧‧搭載面 11a‧‧‧Mounting surface

12a、12b‧‧‧元件用端子 12a, 12b‧‧‧Terminals for components

20‧‧‧密封用金屬膜 20‧‧‧Metal film for sealing

30‧‧‧發光元件 30‧‧‧Light-emitting element

30a‧‧‧放射面 30a‧‧‧radiating surface

40‧‧‧蓋罩 40‧‧‧Cover

41‧‧‧橫窗 41‧‧‧Transverse window

Claims (17)

一種電氣元件搭載用封裝體,其具備:平板狀的基板;1個以上的基座,從前述基板的表面突出,且具有供搭載電氣元件的搭載面;及配線導體,設置於前述基板的內部,且延伸於前述基板的面方向;前述基板與前述基座係以陶瓷一體形成,且從前述配線導體到前述基板的背面之距離係小於從前述配線導體到前述基板的表面之距離,進一步具備:元件用端子,設置於前述基座的前述搭載面;側面導體,設置於前述基座的側面,且延伸於前述基座的厚度方向;和基板側通路導體,設置於前述基板的內部,且延伸於前述基板的厚度方向,前述元件用端子和前述側面導體和前述基板側通路導體係連接著,前述配線導體和前述基板側通路導體係連接著,進一步具備:密封用金屬膜,以包圍前述基座的方式設置於前述基板的前述表面側;和電源用端子,設置於前述密封用金屬膜的外側,前述電源用端子和前述配線導體係連接著。 An electrical component mounting package comprising: a flat substrate; one or more bases protruding from a surface of the substrate and having a mounting surface on which an electrical component is mounted; and wiring conductors provided inside the substrate , and extends in the surface direction of the substrate; the substrate and the base are integrally formed with ceramics, and the distance from the wiring conductor to the back surface of the substrate is smaller than the distance from the wiring conductor to the surface of the substrate, further comprising: : an element terminal provided on the mounting surface of the base; a side conductor provided on a side surface of the base and extending in the thickness direction of the base; and a board-side via conductor provided inside the base, and extending in the thickness direction of the substrate, the element terminal, the side conductor and the substrate side via conductor are connected, the wiring conductor and the substrate side via conductor are connected, further comprising: a sealing metal film to surround the A base is provided on the surface side of the substrate; and a power supply terminal is provided on the outer side of the sealing metal film, and the power supply terminal and the wiring conductor are connected. 一種電氣元件搭載用封裝體,其具備: 平板狀的基板;1個以上的基座,從前述基板的表面突出,且具有供搭載電氣元件的搭載面;及配線導體,設置於前述基板的內部,且延伸於前述基板的面方向;前述基板與前述基座係以陶瓷一體形成,且從前述配線導體到前述基板的背面之距離係小於從前述配線導體到前述基板的表面之距離,進一步具備:元件用端子,設置於前述基座的前述搭載面;基座側通路導體,設置於前述基座的內部,且延伸於前述基座的厚度方向;和基板側通路導體,設置於前述基板的內部,且延伸於前述基板的厚度方向,前述元件用端子和前述基座側通路導體和前述基板側通路導體係連接著,前述配線導體和前述基板側通路導體係連接著,進一步具備:密封用金屬膜,以包圍前述基座的方式設置於前述基板的前述表面側;和電源用端子,設置於前述密封用金屬膜的外側,前述電源用端子和前述配線導體係連接著。 A package for mounting an electrical component, comprising: a flat substrate; one or more bases protruding from the surface of the substrate and having a mounting surface for mounting electrical components; and wiring conductors provided inside the substrate and extending in the surface direction of the substrate; the The substrate and the base are integrally formed with ceramics, and the distance from the wiring conductor to the back surface of the substrate is smaller than the distance from the wiring conductor to the surface of the substrate, and further comprising: an element terminal provided on the base of the base. the mounting surface; the base-side via conductors provided inside the base and extending in the thickness direction of the base; and the board-side via conductors provided inside the base and extending in the thickness direction of the base, The element terminal is connected to the base-side via conductor and the board-side via conductor, the wiring conductor is connected to the board-side via conductor, and further comprising: a metal film for sealing provided so as to surround the base On the surface side of the substrate; and a power supply terminal, which is provided on the outer side of the sealing metal film, and the power supply terminal and the wiring conductor are connected. 如請求項1或2之電氣元件搭載用封裝體,其中於前述基板的前述表面,以包圍前述基座的方式設有溝, 前述密封用金屬膜係設置於前述溝的內部。 The package for mounting an electrical component according to claim 1 or 2, wherein a groove is provided on the surface of the substrate so as to surround the base, The metal film for sealing is provided inside the groove. 如請求項1或2之電氣元件搭載用封裝體,其中前述電源用端子係設置在比前述基板的前述表面還低的位置。 The package for mounting an electrical component according to claim 1 or 2, wherein the power supply terminal is provided at a position lower than the surface of the substrate. 如請求項1或2之電氣元件搭載用封裝體,其中前述電源用端子的外緣具有交叉的兩個直線狀邊緣,該兩個邊緣係配置成分別與前述基板的端面及側面的邊緣對齊。 The package for mounting an electrical component according to claim 1 or 2, wherein the outer edge of the power supply terminal has two intersecting linear edges arranged to be aligned with the edge of the end surface and the side surface of the substrate, respectively. 如請求項1或2之電氣元件搭載用封裝體,其中前述密封用金屬膜的內側的區域,除了前述基座的部分以外,係比前述基板的前述表面還凹陷。 The package for mounting an electrical component according to claim 1 or 2, wherein the inner region of the metal film for sealing is more recessed than the surface of the substrate except for the base portion. 如請求項1或2之電氣元件搭載用封裝體,其中在前述密封用金屬膜的內側的區域,設有複數個前述基座。 The package for mounting an electrical component according to claim 1 or 2, wherein a plurality of the bases are provided in a region inside the metal film for sealing. 如請求項7之電氣元件搭載用封裝體,其中在前述密封用金屬膜的內側的區域,設有具有第1基座及第2基座的混合基座,作為前述基座,該混合基座之前述第2基座的高度低於前述第1基座的高度。 The package for mounting an electrical component according to claim 7, wherein a hybrid susceptor having a first susceptor and a second susceptor is provided in a region inside the metal film for sealing, and as the susceptor, the hybrid susceptor is provided. The height of the second base is lower than the height of the first base. 如請求項8之電氣元件搭載用封裝體,其中在前述密封用金屬膜的內側的區域,設置有3組前述混合基座。 The package for mounting an electrical component according to claim 8, wherein three sets of the hybrid susceptor are provided in a region inside the metal film for sealing. 如請求項9之電氣元件搭載用封裝體,其中3組前述混合基座包含:紅色用混合基座,具有用以搭載紅色雷射二極體 的前述第1基座;綠色用混合基座,具有用以搭載綠色雷射二極體的前述第1基座;和藍色用混合基座,具有用以搭載藍色雷射二極體的前述第1基座,前述紅色用混合基座的前述第1基座與前述綠色用混合基座的前述第1基座的間隔、或者前述紅色用混合基座的前述第1基座與前述藍色用混合基座的前述第1基座的間隔中較窄的間隔,係比前述綠色用混合基座的前述第1基座及前述第2基座與前述藍色用混合基座的前述第1基座及前述第2基座的間隔還寬的間隔。 The package for mounting an electrical component according to claim 9, wherein the three sets of the aforementioned hybrid bases include: a red hybrid base with a red laser diode for mounting the aforementioned first pedestal; the green hybrid pedestal having the aforementioned first pedestal for mounting the green laser diode; and the blue hybrid pedestal having the aforementioned first pedestal for mounting the blue laser diode The first susceptor, the distance between the first susceptor of the mixed susceptor for red and the first susceptor of the mixed susceptor for green, or the first susceptor of the mixed susceptor for red and the blue The interval between the first susceptors of the color mixing susceptor is narrower than that of the first susceptor and the second susceptor of the green mixing susceptor and the first susceptor of the blue mixing susceptor. The space between the first base and the second base is also wide. 如請求項9之電氣元件搭載用封裝體,其中3組前述混合基座係配置成由各自搭載的雷射二極體所射出之光的朝向係面對不會碰撞到3組前述混合基座的方向。 The package for mounting an electrical component according to claim 9, wherein the three sets of the hybrid susceptors are arranged so that the orientations of the light emitted by the respective mounted laser diodes do not collide with the three sets of the hybrid susceptors direction. 一種陣列型封裝體,其係連結有複數個如請求項1至11中任一項之電氣元件搭載用封裝體。 An array type package in which a plurality of packages for mounting electrical components according to any one of claims 1 to 11 are connected. 如請求項12之陣列型封裝體,其係將電氣元件搭載用封裝體彼此一體燒結而成。 The array type package of claim 12 is formed by integrally sintering packages for mounting electrical components. 一種電氣裝置,其係具備:如請求項1至11中任一項之電氣元件搭載用封裝體;和電氣元件,搭載於前述電氣元件搭載用封裝體的前述搭載面。 An electrical device comprising: the electrical component mounting package according to any one of claims 1 to 11; and an electrical component mounted on the mounting surface of the electrical component mounting package. 一種電氣裝置,其係具備:如請求項1至11中任一項之電氣元件搭載用封裝體;電氣元件,搭載於前述電氣元件搭載用封裝體的前述搭載面;和蓋罩,具有設置於前述密封用金屬膜上的橫窗。 An electrical device comprising: the electrical component mounting package according to any one of claims 1 to 11; an electrical component mounted on the mounting surface of the electrical component mounting package; and a cover having a The transverse window on the aforementioned metal film for sealing. 一種電氣裝置,其係具備:如請求項12之陣列型封裝體;和電氣元件,搭載於該陣列型封裝體的搭載面。 An electrical device comprising: an array type package as claimed in claim 12; and an electrical component mounted on a mounting surface of the array type package. 一種電氣元件搭載用封裝體,其具備:平板狀的基板;1個以上的基座,從前述基板的表面突出,且具有供搭載電氣元件的搭載面;及配線導體,設置於前述基板的內部,且延伸於前述基板的面方向;前述基板與前述基座係以陶瓷一體形成,且前述配線導體係設置在比前述基板的前述表面還接近前述基板的背面之位置;前述電氣元件搭載用封裝體具備:密封用金屬膜,以包圍前述基座的方式設置於前述基板的前述表面側;和電源用端子,設置於前述密封用金屬膜的外側;前述電源用端子和前述配線導體係連接著。 An electrical component mounting package comprising: a flat substrate; one or more bases protruding from a surface of the substrate and having a mounting surface on which an electrical component is mounted; and wiring conductors provided inside the substrate , and extends in the surface direction of the substrate; the substrate and the base are integrally formed with ceramics, and the wiring conductor system is arranged at a position closer to the back of the substrate than the surface of the substrate; the package for mounting electrical components The body includes: a metal film for sealing provided on the surface side of the substrate so as to surround the base; and a terminal for power supply provided on the outer side of the metal film for sealing; the terminal for power supply and the wiring conductor are connected to the system .
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