TWI754753B - Detergent composition for lead-free solder flux, cleaning method of lead-free solder flux - Google Patents
Detergent composition for lead-free solder flux, cleaning method of lead-free solder flux Download PDFInfo
- Publication number
- TWI754753B TWI754753B TW107117401A TW107117401A TWI754753B TW I754753 B TWI754753 B TW I754753B TW 107117401 A TW107117401 A TW 107117401A TW 107117401 A TW107117401 A TW 107117401A TW I754753 B TWI754753 B TW I754753B
- Authority
- TW
- Taiwan
- Prior art keywords
- lead
- free solder
- solder flux
- flux
- cleaning
- Prior art date
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- 230000004907 flux Effects 0.000 title claims abstract description 94
- 239000000203 mixture Substances 0.000 title claims abstract description 60
- 229910000679 solder Inorganic materials 0.000 title claims abstract description 60
- 238000004140 cleaning Methods 0.000 title claims abstract description 44
- 239000003599 detergent Substances 0.000 title claims description 25
- 238000000034 method Methods 0.000 title claims description 19
- -1 alcohol amine Chemical class 0.000 claims abstract description 23
- 239000012459 cleaning agent Substances 0.000 claims abstract description 17
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 7
- 239000003960 organic solvent Substances 0.000 claims abstract description 7
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- KHDDHEBEVNRFAT-UHFFFAOYSA-N n,n,n',n'-tetra(propan-2-yl)hexane-1,6-diamine Chemical compound CC(C)N(C(C)C)CCCCCCN(C(C)C)C(C)C KHDDHEBEVNRFAT-UHFFFAOYSA-N 0.000 description 1
- SRTOAFZPEOCBGW-UHFFFAOYSA-N n,n,n',n'-tetraethylhexane-1,6-diamine Chemical compound CCN(CC)CCCCCCN(CC)CC SRTOAFZPEOCBGW-UHFFFAOYSA-N 0.000 description 1
- OQIRZNNBUNOXTQ-UHFFFAOYSA-N n,n,n',n'-tetraethylpentane-1,5-diamine Chemical compound CCN(CC)CCCCCN(CC)CC OQIRZNNBUNOXTQ-UHFFFAOYSA-N 0.000 description 1
- TXXWBTOATXBWDR-UHFFFAOYSA-N n,n,n',n'-tetramethylhexane-1,6-diamine Chemical compound CN(C)CCCCCCN(C)C TXXWBTOATXBWDR-UHFFFAOYSA-N 0.000 description 1
- DNOJGXHXKATOKI-UHFFFAOYSA-N n,n,n',n'-tetramethylpentane-1,5-diamine Chemical compound CN(C)CCCCCN(C)C DNOJGXHXKATOKI-UHFFFAOYSA-N 0.000 description 1
- UICCSKORMGVRCB-UHFFFAOYSA-N n-[2-(diethylamino)ethyl]-n',n'-diethylethane-1,2-diamine Chemical compound CCN(CC)CCNCCN(CC)CC UICCSKORMGVRCB-UHFFFAOYSA-N 0.000 description 1
- DVVORTHDQVBZOO-UHFFFAOYSA-N n-[2-[di(propan-2-yl)amino]ethyl]-n',n'-di(propan-2-yl)ethane-1,2-diamine Chemical compound CC(C)N(C(C)C)CCNCCN(C(C)C)C(C)C DVVORTHDQVBZOO-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 125000001453 quaternary ammonium group Chemical class 0.000 description 1
- 239000002265 redox agent Substances 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 239000002455 scale inhibitor Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 238000004876 x-ray fluorescence Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/263—Ethers
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/26—Organic compounds containing oxygen
- C11D7/265—Carboxylic acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/22—Organic compounds
- C11D7/32—Organic compounds containing nitrogen
- C11D7/3218—Alkanolamines or alkanolimines
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D7/00—Compositions of detergents based essentially on non-surface-active compounds
- C11D7/50—Solvents
- C11D7/5004—Organic solvents
- C11D7/5022—Organic solvents containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
- C11D2111/14—Hard surfaces
- C11D2111/22—Electronic devices, e.g. PCBs or semiconductors
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Emergency Medicine (AREA)
- Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Detergent Compositions (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
本發明之主要目的係提供一種無鉛銲料助焊劑用洗淨劑組成物, 其可在短時間內洗淨以松香助焊劑或水溶性助焊劑進行焊接時所產生之助焊劑殘渣,且進一步地,即使被洗淨物係複雜並具有細微構造之實裝基板等,其仍具備優異的間隙洗淨性。 The main purpose of the present invention is to provide a cleaning composition for lead-free solder flux, It can clean the flux residue generated when soldering with rosin flux or water-soluble flux in a short period of time, and further, even if the object to be cleaned is a complex and microstructured mounting board, etc., it still remains. Has excellent clearance cleanability.
本發明係提供一種無鉛銲料助焊劑用洗淨劑組成物,其特徵
係包含:(A)含有選自二乙二醇乙基甲基醚、二乙二醇二乙基醚及二丙二醇二甲基醚所成群中至少1種之有機溶劑;(B)下述式(1)所表示之醇胺;及(C)羥基羧酸;
Description
本發明,係關於一種無鉛銲料助焊劑用洗淨劑組成物、無鉛銲料助焊劑之洗淨方法。 The present invention relates to a cleaning composition for lead-free solder flux and a cleaning method for lead-free solder flux.
將電子零件表面安裝於印刷電路板時,一般會進行焊接。通常,焊接時,會去除焊料及母材表面之氧化膜,抑或使用助焊劑以達到防止焊料及母材表面之再氧化、獲得充分焊接性之目的。然而,助焊劑具腐蝕性,助焊劑殘渣會降低印刷電路基板之品質。因此,有需洗淨去除助焊劑殘渣之情形。 Soldering is generally performed when surface mounting electronic components on a printed circuit board. Usually, during soldering, the oxide film on the surface of the solder and the base metal is removed, or a flux is used to prevent the reoxidation of the surface of the solder and the base metal and obtain sufficient solderability. However, flux is corrosive and flux residues can degrade the quality of printed circuit boards. Therefore, in some cases, it is necessary to wash and remove the flux residue.
傳統上,表面安裝零件之焊料接合,係廣泛使用松香基底之助焊劑(松香助焊劑),此松香助焊劑之殘渣,則係以氟氯烷等之鹵代烴洗淨。然而,因鹵代烴對於環境極為有害,導致其使用已受限制,故松香助焊劑殘渣之洗淨劑,目前已檢討鹵代烴等之各種取代物。例如,著火的危險、對環境之影響等較小,且松香助焊劑殘渣之溶解力優異者,已提案含有聚氧化烯烷基醚系之非鹵素系有機溶劑等之洗淨劑(專利文獻1~3)。 Traditionally, rosin-based flux (rosin flux) is widely used for solder bonding of surface mount components, and the residue of this rosin flux is cleaned with halogenated hydrocarbons such as fluorochlorofluorocarbons. However, because halogenated hydrocarbons are extremely harmful to the environment, their use has been restricted. Therefore, various substitutes such as halogenated hydrocarbons have been reviewed as cleaning agents for rosin flux residues. For example, a detergent containing a polyoxyalkylene alkyl ether-based non-halogen-based organic solvent or the like has been proposed, for example, where the risk of fire and the impact on the environment are small, and the rosin flux residue is excellent in the dissolving power (Patent Document 1). ~3).
此外,作為環境問題之一對策,以水取代鹵代烴進行洗淨 亦被檢討。可進行水洗淨之助焊劑,非如松香助焊劑之疏水性者,有聚醚系樹脂等添加活性劑、溶劑等之水溶性助焊劑。由於水溶性助焊劑之殘渣具有吸濕性,故必須進行洗淨。此與非必須洗淨之松香助焊劑殘渣係相異之特徴。因此,水溶性助焊劑之殘渣,通常係以水洗淨,但有洗淨不充分之情形。 In addition, as a countermeasure against environmental problems, water is used to replace halogenated hydrocarbons for cleaning was also reviewed. Fluxes that can be washed with water are not hydrophobic, such as rosin-based fluxes, but water-soluble fluxes such as polyether-based resins with added activators and solvents. Since the residue of water-soluble flux is hygroscopic, it must be cleaned. This is different from the rosin flux residue that does not have to be cleaned. Therefore, the residue of water-soluble flux is usually washed with water, but there are cases where the washing is insufficient.
在此,會考慮將上述專利文獻1~3等之洗淨劑作為水溶性助焊劑殘渣之洗淨劑使用。然而,由於此等之洗淨劑並非以去除水溶性助焊劑殘渣為目的來檢討,此外,水溶性助焊劑殘渣,具有與松香助焊劑殘渣相異之特徴,故即使使用上述之松香助焊劑用洗淨劑仍難以充分洗淨水溶性助焊劑殘渣。此外,專利文獻3之洗淨劑組成物,係含有具烷基之醇胺,但如此之胺有將銅板等之金屬基板腐蝕之問題。 Here, it is considered to use the cleaning agents of the above-mentioned Patent Documents 1 to 3 as cleaning agents for water-soluble flux residues. However, these cleaning agents are not reviewed for the purpose of removing water-soluble flux residues, and water-soluble flux residues have characteristics different from those of rosin flux residues. Detergents are still difficult to adequately clean water-soluble flux residues. Moreover, although the detergent composition of patent document 3 contains the alcohol amine which has an alkyl group, such an amine has the problem of corroding metal substrates, such as a copper plate.
【專利文獻1】日本特開平4-57899號公報 [Patent Document 1] Japanese Patent Application Laid-Open No. 4-57899
【專利文獻2】日本特開平8-73893號公報 [Patent Document 2] Japanese Patent Application Laid-Open No. 8-73893
【專利文獻3】國際公開第2009/020199號說明書 [Patent Document 3] International Publication No. 2009/020199
本發明,主要目的係提供一種無鉛銲料助焊劑用洗淨劑組 成物,其可在短時間內洗淨以松香助焊劑或水溶性助焊劑進行焊接時所產生之助焊劑殘渣,且進一步地,即使被洗淨物係複雜並具有細微構造之實裝基板等,其仍具備優異之間隙洗淨性。 The main object of the present invention is to provide a cleaning agent set for lead-free solder flux The finished product can clean the flux residue generated when soldering with rosin flux or water-soluble flux in a short period of time, and further, even if the object to be cleaned is a mounting substrate with a complex and fine structure, etc. , it still has excellent clearance cleaning.
本發明者,經深入研究之結果,發現在洗淨劑組成物含有:含特定之二元醇醚之有機溶劑及胺、經基羧酸時,可解決前述課題,從而完成本發明。亦即,本發明係關於以下之無鉛銲料助焊劑用洗淨劑組成物、及無鉛銲料助焊劑之洗淨方法。 The inventors of the present invention, as a result of intensive research, have found that the aforementioned problems can be solved when the detergent composition contains an organic solvent containing a specific glycol ether, an amine, and a divalent carboxylic acid, and the present invention has been completed. That is, this invention relates to the following cleaning composition for lead-free solder fluxes, and the cleaning method of a lead-free solder flux.
1.一種無鉛銲料助焊劑用洗淨劑組成物,其特徵係包含:(A)含有選自二乙二醇乙基甲基醚、二乙二醇二乙基醚及二丙二醇二甲基醚所成群中至少1種之有機溶劑;(B)下述式(1)所表示之醇胺;及(C)羥基羧酸;
(n係1~3之整數,R係表示碳數1~4之烷基或羥烷基)。 (n is an integer of 1 to 3, and R is an alkyl group or a hydroxyalkyl group having 1 to 4 carbon atoms).
2.如前項1之無鉛銲料助焊劑用洗淨劑組成物,其中,(B)成分,係N,N-雙(2-羥乙基)-N-環己胺。 2. The cleaning composition for a lead-free solder flux according to the preceding item 1, wherein the component (B) is N,N-bis(2-hydroxyethyl)-N-cyclohexylamine.
3.如前項1或2之無鉛銲料助焊劑用洗淨劑組成物,其中,(C)成分,係選自檸檬酸、異檸檬酸、酒石酸及蘋果酸所成群中至少1 種。 3. The cleaning composition for lead-free solder flux according to the preceding item 1 or 2, wherein the component (C) is at least 1 selected from the group consisting of citric acid, isocitric acid, tartaric acid and malic acid kind.
4.如前項1~3中任一項之無鉛銲料助焊劑用洗淨劑組成物,其中,係含有2.8~70重量%之(A)成分、0.04~5重量%之(B)成分、0.01~2重量%之(C)成分、及5~97重量%之水。 4. The cleaning composition for a lead-free solder flux according to any one of the preceding paragraphs 1 to 3, which contains 2.8 to 70% by weight of component (A), 0.04 to 5% by weight of component (B), and 0.01% by weight of component (B) Component (C) of ~2 wt %, and water of 5 to 97 wt %.
5.如前項1~4中任一項之無鉛銲料助焊劑用洗淨劑組成物,其中,在溫度25℃下之表面張力係10~60dyne/cm。 5. The cleaning composition for lead-free solder flux according to any one of the preceding items 1 to 4, wherein the surface tension at a temperature of 25°C is 10 to 60 dyne/cm.
6.一種無鉛銲料助焊劑之洗淨方法,其特徵係將前項1~5中任一項之無鉛銲料助焊劑用洗淨劑組成物,與附著無鉛銲料助焊劑之被洗淨物接觸而洗淨。 6. A cleaning method for a lead-free solder flux, characterized in that the cleaning composition for the lead-free solder flux of any one of the preceding paragraphs 1 to 5 is washed in contact with a to-be-cleaned object to which the lead-free solder flux is adhered. net.
藉由本發明之無鉛銲料助焊劑用洗淨劑組成物(以下,簡稱為洗淨劑組成物),其可在短時間內洗淨以松香助焊劑或水溶性助焊劑進行焊接時所產生之助焊劑殘渣,此外,即使被洗淨物係複雜並具有細微構造之實裝基板等,其仍具備優異之間隙洗淨性。進一步,前述洗淨劑組成物具有不會使金屬基板腐蝕之效果。 The cleaning agent composition for lead-free solder flux of the present invention (hereinafter referred to as the cleaning agent composition) can clean the flux generated when soldering with rosin flux or water-soluble flux in a short time. In addition, even if the object to be cleaned is a mounting substrate with a complex and fine structure, etc., it has excellent clearance cleaning performance. Furthermore, the aforementioned cleaning composition has the effect of not corroding the metal substrate.
【圖1】間隙洗淨性中「無助焊劑殘渣」時,即「◎」之圖 [Fig. 1] When there is "no flux residue" in the clearance cleanability, it is "◎"
【圖2】間隙洗淨性中「有助焊劑殘渣」時,即「×」之圖 [Fig. 2] When there is "flux residue" in the clearance cleanability, it is a diagram of "X"
本發明之洗淨劑組成物之洗淨對象之「無鉛銲料助焊劑」,具體而言,係意指源自無鉛焊料之含有錫之助焊劑殘渣,可列舉例如:(甲)粉狀之無鉛焊料與助焊劑組成物所成膏狀之焊接後所生助焊劑殘渣、抑或(乙)無鉛焊料所形成之電極,介由助焊劑組成物焊接後所生助焊劑殘渣。 The "lead-free solder flux" that is the object of cleaning of the detergent composition of the present invention specifically refers to the tin-containing flux residue derived from lead-free solder, for example: (A) Powdered lead-free The flux residue formed after soldering the paste formed by the solder and the flux composition, or (b) the electrode formed by the lead-free solder, the flux residue produced by the soldering through the flux composition.
又,「無鉛焊料」,可列舉例如:Sn-Ag系焊料、Sn-Cu系焊料、Sn-Ag-Cu系焊料、Sn-Zn系焊料、Sn-Sb系焊料等。 The "lead-free solder" includes, for example, Sn-Ag-based solder, Sn-Cu-based solder, Sn-Ag-Cu-based solder, Sn-Zn-based solder, Sn-Sb-based solder, and the like.
此外,「助焊劑組成物」,具體而言,可列舉例如:將樹脂酸類(天然松香、重合松香、α、β不飽和羧酸變性松香等)或合成樹脂類(丙烯酸樹脂、聚醯胺樹脂等)等之基底樹脂;活性劑(己二酸等之有機酸、二乙基胺溴氫酸鹽等之鹵素系化合物等);觸變劑(硬化蓖麻油、羥基硬脂酸乙烯雙醯胺等);溶劑(二乙二醇單己基醚,二乙二醇單丁基醚等)作為主成分之組成物。 In addition, the "flux composition" specifically includes resin acids (natural rosin, superposed rosin, α, β unsaturated carboxylic acid-modified rosin, etc.) or synthetic resins (acrylic resin, polyamide resin, etc.), for example. etc.) base resins; active agents (organic acids such as adipic acid, halogen-based compounds such as diethylamine hydrobromide, etc.); thixotropic agents (hardened castor oil, ethylene diamide hydroxystearate) etc.); solvent (diethylene glycol monohexyl ether, diethylene glycol monobutyl ether, etc.) as the main component of the composition.
本發明之洗淨劑組成物,係含有:(A)含有選自二乙二醇乙基甲基醚、二乙二醇二乙基醚及二丙二醇二甲基醚所成群中至少1種之有機溶劑(以下,簡稱為(A)成分);(B)下述式(1)所表示之醇胺(以下,簡稱為(B)成分);及(C)羥基羧酸(以下,簡稱為(C)成分)。 The detergent composition of the present invention contains: (A) at least one selected from the group consisting of diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether and dipropylene glycol dimethyl ether (hereinafter, abbreviated as (A) component); (B) an alcohol amine represented by the following formula (1) (hereinafter, abbreviated as (B) component); and (C) hydroxycarboxylic acid (hereinafter, abbreviated as (C) component).
【化3】
(n係1~3之整數,R係表示碳數1~4之烷基或羥烷基) (n is an integer of 1 to 3, and R is an alkyl or hydroxyalkyl group with 1 to 4 carbon atoms)
(A)成分,係含有選自二乙二醇乙基甲基醚、二乙二醇二乙基醚及二丙二醇二甲基醚所成群中至少1種。由於此等之二烷基二亞烷基二元醇,表面張力及黏度低,有易於進入基板之間隙的傾向。 (A) Component contains at least 1 sort(s) chosen from the group which consists of diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether, and dipropylene glycol dimethyl ether. Since these dialkyldialkylene glycols have low surface tension and viscosity, they tend to easily enter the gaps of the substrates.
此外,(A)成分,只要不損害間隙洗淨性,亦可與其他二元醇醚併用。其他二元醇醚,並無特別限定,可列舉例如:二乙二醇單甲基醚、二乙二醇二甲基醚、二乙二醇單乙基醚、二乙二醇單n-丙基醚、二乙二醇二n-丙基醚、二乙二醇甲基丙基醚、二乙二醇乙基丙基醚、二乙二醇單n-丁基醚、二乙二醇二n-丁基醚、二乙二醇甲基丁基醚、二乙二醇乙基丁基醚、二乙二醇丙基丁基醚、二乙二醇單n-戊基醚、二乙二醇二n-戊基醚、二乙二醇甲基戊基醚、二乙二醇乙基戊基醚、二乙二醇丙基戊基醚、二乙二醇丁基戊基醚、二乙二醇單n-己基醚等之二乙二醇醚類;二丙二醇單甲基醚,對應此等之三或四乙二醇醚類等,此等可單獨1種,抑或將2種以上組合使用,其含有量亦並無特別限定,本發明之洗淨劑組成物為100重量%時,係40重量%以下為佳。 In addition, the component (A) may be used together with other glycol ethers as long as the clearance cleaning property is not impaired. Other glycol ethers are not particularly limited, and examples thereof include diethylene glycol monomethyl ether, diethylene glycol dimethyl ether, diethylene glycol monoethyl ether, and diethylene glycol mono-n-propylene. base ether, diethylene glycol di-n-propyl ether, diethylene glycol methyl propyl ether, diethylene glycol ethyl propyl ether, diethylene glycol mono-n-butyl ether, diethylene glycol diethylene glycol n-butyl ether, diethylene glycol methyl butyl ether, diethylene glycol ethyl butyl ether, diethylene glycol propyl butyl ether, diethylene glycol mono-n-pentyl ether, diethylene glycol Alcohol di-n-amyl ether, diethylene glycol methyl amyl ether, diethylene glycol ethyl amyl ether, diethylene glycol propyl amyl ether, diethylene glycol butyl amyl ether, diethyl ether Diethylene glycol ethers such as glycol mono-n-hexyl ether; dipropylene glycol monomethyl ether, corresponding to these three or tetraethylene glycol ethers, etc., these can be used alone or in combination of two or more When used, its content is not particularly limited, but when the detergent composition of the present invention is 100% by weight, it is preferably 40% by weight or less.
(A)成分之含有量,並無特別限定,惟根據間隙洗淨性之觀點,本發明之洗淨劑組成物為100重量%時,通常係2.8~70重量%,較佳係5~70重量%,更佳係20~70重量%。 The content of component (A) is not particularly limited, but from the viewpoint of interstitial cleaning properties, when the detergent composition of the present invention is 100% by weight, it is usually 2.8 to 70% by weight, preferably 5 to 70% by weight. % by weight, more preferably 20 to 70% by weight.
(B)成分,係下述式(1)所表示之醇胺,其係不使金屬 基板腐蝕,且為了發揮助焊劑之洗淨性之必要成分。 The component (B) is an alcohol amine represented by the following formula (1), which does not contain a metal The substrate corrodes and is an essential component for the cleaning performance of the flux.
(n係1~3之整數,R係表示碳數1~4之烷基或羥烷基) (n is an integer of 1 to 3, and R is an alkyl or hydroxyalkyl group with 1 to 4 carbon atoms)
前述式(1)所表示之醇胺,可列舉例如:N-羥乙基-N-甲基-N-環己胺、N-乙基-N-(2-羥乙基)-N-環己胺、N,N-雙(2-羥甲基)-N-環己胺、N,N-雙(2-羥乙基)-N-環己胺等。此等可單獨使用或2種以上組合使用。此等之中,根據間隙洗淨性之觀點,係N,N-雙(2-羥乙基)-N-環己胺為佳。 Examples of the alcoholamine represented by the above formula (1) include N-hydroxyethyl-N-methyl-N-cyclohexylamine, N-ethyl-N-(2-hydroxyethyl)-N-ring Hexylamine, N,N-bis(2-hydroxymethyl)-N-cyclohexylamine, N,N-bis(2-hydroxyethyl)-N-cyclohexylamine, etc. These can be used individually or in combination of 2 or more types. Among these, N,N-bis(2-hydroxyethyl)-N-cyclohexylamine is preferable from the viewpoint of clearance cleanability.
(B)成分之含有量,並無特別限定,惟根據間隙洗淨性之觀點,本發明之洗淨劑組成物為100重量%時,通常係0.04~5重量%,較佳係0.04~3重量%,更佳係0.1~2重量%。 The content of the component (B) is not particularly limited, but from the viewpoint of interstitial cleaning properties, when the detergent composition of the present invention is 100% by weight, it is usually 0.04 to 5% by weight, preferably 0.04 to 3% by weight. % by weight, more preferably 0.1 to 2% by weight.
本發明之洗淨劑組成物,亦可將(B)成分以外之醇胺(B-1)(以下,簡稱為(B-1)成分)、或脂肪族胺(B2)(以下,簡稱為(B-2)成分)等併用。(B-1)成分,並無特別限定,可列舉例如:二乙醇胺、N-甲基二乙醇胺、N-乙基二乙醇胺、N-n-丁基二乙醇胺、N-t-丁基二乙醇胺、三乙醇胺、N-(β-胺乙基)乙醇胺、N-(β-胺乙基)異丙醇胺等。此外,(B-2)成分,並無特別限定,可列舉例如:辛基胺、癸基胺、十二烷基胺、四癸基胺、十六烷基胺、2-乙基己基胺等之第1級脂肪族胺; N,N,N’,N’-四甲基戊亞甲基二胺、N,N,N’,N’-四乙基戊亞甲基二胺、N,N,N’,N’-四異丙基戊亞甲基二胺、N,N,N’,N’-四-n-丙基戊亞甲基二胺、N,N,N’,N’-四甲基六亞甲基二胺、N,N,N’,N’-四乙基六亞甲基二胺、N,N,N’,N’-四異丙基六亞甲基二胺、N,N,N’,N’-四-n-丙基六亞甲基二胺等之第3級二胺;雙(2-二甲基胺乙基)醚、雙(2-二乙基胺乙基)醚、雙(2-二異丙基胺乙基)醚、雙(2-二-n-丙基胺乙基)醚等之二胺烷基醚;1,1,7,7-四甲基二乙烯三胺、1,1,7,7-四乙基二乙烯三胺、1,1,7,7-四異丙基二乙烯三胺、1,1,7,7-四-n-丙基二乙烯三胺、N,N,N’,N”,N”-戊甲基二乙烯三胺、4-甲基-1,1,7,7-四乙基二乙烯三胺、4-甲基-1,1,7,7-四異丙基二乙烯三胺、4-甲基-1,1,7,7-四-n-丙基二乙烯三胺等之三胺等。此等可單獨使用或2種以上組合使用。(B-1)成分及(B-2)成分之含有量,並無特別限定,根據不腐蝕金屬基板之觀點,本發明之洗淨劑組成物為100重量%時,係2重量%以下為佳。 In the detergent composition of the present invention, alcohol amine (B-1) (hereinafter, abbreviated as (B-1) component) or aliphatic amine (B2) (hereinafter, abbreviated as “component”) other than (B) component may be added. (B-2) component) etc. are used together. The component (B-1) is not particularly limited, and examples thereof include diethanolamine, N-methyldiethanolamine, N-ethyldiethanolamine, Nn-butyldiethanolamine, Nt-butyldiethanolamine, triethanolamine, N-(β-aminoethyl)ethanolamine, N-(β-aminoethyl)isopropanolamine, etc. Further, the component (B-2) is not particularly limited, and examples thereof include octylamine, decylamine, dodecylamine, tetradecylamine, hexadecylamine, 2-ethylhexylamine, and the like. The first-class aliphatic amine; N,N,N',N'-tetramethylpentamethylenediamine, N,N,N',N'-tetraethylpentamethylenediamine, N,N,N',N'- Tetraisopropylpentamethylenediamine, N,N,N',N'-tetra-n-propylpentamethylenediamine, N,N,N',N'-tetramethylhexamethylene diamine, N,N,N',N'-tetraethylhexamethylenediamine, N,N,N',N'-tetraisopropylhexamethylenediamine, N,N,N ', N'-tetra-n-propyl hexamethylene diamine and other tertiary diamines; bis(2-dimethylaminoethyl) ether, bis(2-diethylaminoethyl) ether , bis(2-diisopropylamine ethyl) ether, bis(2-di-n-propylamine ethyl) ether, etc. diamine alkyl ethers; 1,1,7,7-tetramethyl diamine Ethylenetriamine, 1,1,7,7-tetraethyldiethylenetriamine, 1,1,7,7-tetraisopropyldiethylenetriamine, 1,1,7,7-tetra-n-propane Diethylenetriamine Triamines such as methyl-1,1,7,7-tetraisopropyldiethylenetriamine, 4-methyl-1,1,7,7-tetra-n-propyldiethylenetriamine, etc. These can be used individually or in combination of 2 or more types. The content of the components (B-1) and (B-2) is not particularly limited, but from the viewpoint of not corroding the metal substrate, when the detergent composition of the present invention is 100% by weight, it is 2% by weight or less. good.
(C)成分,並無特別限定,可使用各種習知者,可列舉例如:檸檬酸、異檸檬酸、蘋果酸、酒石酸等。此外,亦可使用前述酸之鹽類,鹽類可列舉如,鈉鹽、鉀鹽、銨鹽、烷醇胺鹽。此等可單獨使用或2種以上組合使用。此等之中,根據助焊劑殘渣洗淨性之觀點,選自檸檬酸、異檸檬酸及蘋果酸所成群中至少1種為佳,檸檬酸更佳。 (C) component is not specifically limited, Various well-known thing can be used, For example, citric acid, isocitric acid, malic acid, tartaric acid, etc. are mentioned. In addition, salts of the aforementioned acids can also be used, and examples of the salts include sodium salts, potassium salts, ammonium salts, and alkanolamine salts. These can be used individually or in combination of 2 or more types. Among them, at least one selected from the group consisting of citric acid, isocitric acid, and malic acid is preferred, and citric acid is more preferred, from the viewpoint of flux residue cleaning properties.
(C)成分之含有量,並無特別限定,但根據助焊劑殘渣溶解性之觀點,本發明之洗淨劑組成物為100重量%時,通常係0.01~2重量%,較佳係0.1~2重量%,更佳係0.1~1重量%。 The content of the component (C) is not particularly limited, but from the viewpoint of the solubility of the flux residue, when the detergent composition of the present invention is 100% by weight, it is usually 0.01 to 2% by weight, preferably 0.1 to 2% by weight. 2% by weight, more preferably 0.1 to 1% by weight.
本發明之洗淨劑組成物,係進一步含有水。水,可列舉例如:純水、離子交換水、精製水等。此外,水的混合可為1次亦可分為複數次。水之含有量亦無特別限定,根據洗淨劑之非危險物化之觀點,本發明之洗淨劑組成物為100重量%時,通常係5~97重量%,較佳係20~90重量%,更佳係20~50重量%。 The detergent composition of the present invention further contains water. Examples of water include pure water, ion-exchanged water, purified water, and the like. In addition, mixing of water may be performed once or divided into plural times. The content of water is also not particularly limited, but from the viewpoint of non-hazardous materialization of the detergent, when the detergent composition of the present invention is 100% by weight, it is usually 5 to 97% by weight, preferably 20 to 90% by weight , more preferably 20 to 50% by weight.
此外,本發明之洗淨劑組成物,亦可因應必要含有非鹵素系有機溶劑,可列舉例如:含有1,3-二甲基-2-咪唑啉酮、1,3-二乙基-2-咪唑啉酮、1,3-二丙基-2-咪唑啉酮、N-甲基-2-吡咯烷酮等之氮原子之溶劑;己烷、庚烷、辛烷等之烴類;甲醇、乙醇、苯甲醇等之醇類;丙酮、甲基乙基酮等之酮;二乙基醚、四氫呋喃、二元醇醚類等之醚類;醋酸乙基、醋酸甲基等之酯類等,此等可單獨使用或2種以上組合使用。 In addition, the detergent composition of the present invention may contain a non-halogen organic solvent as necessary, for example, containing 1,3-dimethyl-2-imidazolidinone, 1,3-diethyl-2 - Solvents for nitrogen atoms of imidazolidinone, 1,3-dipropyl-2-imidazolidinone, N-methyl-2-pyrrolidone, etc.; hydrocarbons such as hexane, heptane, octane, etc.; methanol, ethanol , alcohols such as benzyl alcohol; ketones such as acetone, methyl ethyl ketone, etc.; ethers such as diethyl ether, tetrahydrofuran, glycol ether, etc.; esters such as ethyl acetate and methyl acetate, etc. etc. can be used alone or in combination of two or more.
又,本發明之洗淨劑組成物,只要在不損害本發明所預期之效果的範圍內,亦可添加各種習知的添加劑,例如非離子性界面活性劑(相當(A)成分者除外)、陰離子性界面活性劑,陽離子性界面活性劑等之各種界面活性劑等。 Moreover, as long as the detergent composition of the present invention does not impair the intended effect of the present invention, various conventional additives such as nonionic surfactants (except those corresponding to component (A)) may be added. , Anionic surfactants, cationic surfactants and other surfactants.
非離子性界面活性劑,可列舉例如:一般式(2):R2-O-(CH2-CH2-O)e-H(式中,R2係碳數8~20之烷基,e係表示0~20之整數。)所表示之化合物、或脂肪酸醯胺之環氧乙烷加成物、去水山梨醇脂肪酸酯、蔗糖脂肪酸酯、脂肪酸烷醇醯胺,對應此等之聚氧丙烷系界面活性劑等,此等可單獨使用或2種以上組合使用。 Examples of nonionic surfactants include: general formula (2): R 2 -O-(CH 2 -CH 2 -O)eH (in the formula, R 2 is an alkyl group having 8 to 20 carbon atoms, and e is an alkyl group having 8 to 20 carbon atoms. Represents an integer from 0 to 20.) The compounds represented, or the ethylene oxide adducts of fatty acid amides, sorbitan fatty acid esters, sucrose fatty acid esters, and fatty acid alkanolamides correspond to these polyamides. Oxypropane-based surfactants and the like can be used alone or in combination of two or more.
陰離子性界面活性劑,可列舉例如:硫酸酯系陰離子性界面活性劑(高級醇之硫酸酯鹽、烷基硫酸酯鹽、聚氧乙烯烷基硫酸酯鹽 等);磺酸鹽系陰離子性界面活性劑(烷基磺酸鹽、烷基苯磺酸鹽等)等,此等可單獨使用或2種以上組合使用。 Examples of anionic surfactants include sulfate-based anionic surfactants (sulfuric acid ester salts of higher alcohols, alkyl sulfate ester salts, polyoxyethylene alkyl sulfate ester salts) etc.); sulfonate-based anionic surfactants (alkylsulfonates, alkylbenzenesulfonates, etc.), etc., these can be used alone or in combination of two or more.
陽離子性界面活性劑,可列舉例如:烷基化銨鹽、4級銨等,此等可單獨使用或2種以上組合使用。 The cationic surfactants include, for example, alkylated ammonium salts, quaternary ammonium, and the like, and these can be used alone or in combination of two or more.
兩性界面活性劑,可列舉如,胺基酸型、內鹽型兩性界面活性劑等,此等可單獨使用或2種以上組合使用。 The amphoteric surfactants include, for example, amino acid type, inner salt type amphoteric surfactants, and the like, and these may be used alone or in combination of two or more.
本發明之洗淨劑組成物,亦可混合各種習知的添加劑。添加劑並無特別限定,可列舉例如:螯合劑,抗氧化劑,氧化還原劑,防垢劑,防銹劑,pH調整劑,消泡劑等。 The detergent composition of the present invention may contain various conventional additives. The additives are not particularly limited, and examples thereof include chelating agents, antioxidants, redox agents, scale inhibitors, rust inhibitors, pH adjusters, antifoaming agents, and the like.
本發明之洗淨劑組成物之物性,並無特別限定,例如,表面張力在溫度25℃下,通常係約10~60dyne/cm,較佳係約10~50dyne/cm,更佳係約10~40dyne/cm。藉由使表面張力在該範圍內,可使間隙洗淨性易為良好。 The physical properties of the detergent composition of the present invention are not particularly limited. For example, at a temperature of 25°C, the surface tension is usually about 10-60 dyne/cm, preferably about 10-50 dyne/cm, more preferably about 10 ~40dyne/cm. By making the surface tension within this range, the clearance cleanability can be easily improved.
此外,本發明之洗淨劑組成物不具著火點,係非危險物。 In addition, the detergent composition of the present invention has no ignition point and is not a dangerous substance.
此外,本發明之洗淨劑組成物,可因應必要含有除了該(A)成分以外之非鹵素系有機溶劑。可列舉例如:含氮化合物系溶劑(1,3-二甲基-2-咪唑啉酮、1,3-二乙基-2-咪唑啉酮、1,3-二丙基-2-咪唑啉酮、N-甲基-2-吡咯烷酮等);碳氫化合物系溶劑(己烷、庚烷、辛烷等);醇系溶劑(甲醇、乙醇、苯甲醇等);酮系溶劑(丙酮、甲基乙基酮等);醚系溶劑(二乙基醚、四氫呋喃、二元醇醚類等);酯系溶劑(醋酸乙基、醋酸甲基等)等,此等可單獨使用或2種以上組合使用。 Moreover, the detergent composition of this invention may contain the non-halogen type organic solvent other than this (A) component as needed. For example, nitrogen-containing compound solvents (1,3-dimethyl-2-imidazolidinone, 1,3-diethyl-2-imidazolidinone, 1,3-dipropyl-2-imidazoline ketones, N-methyl-2-pyrrolidone, etc.); hydrocarbon-based solvents (hexane, heptane, octane, etc.); alcohol-based solvents (methanol, ethanol, benzyl alcohol, etc.); ketone-based solvents (acetone, methyl alcohol, etc.) ethyl ketone, etc.); ether-based solvents (diethyl ether, tetrahydrofuran, glycol ethers, etc.); ester-based solvents (ethyl acetate, methyl acetate, etc.), etc., these can be used alone or in two or more used in combination.
<無鉛銲料助焊劑之去除方法> <How to remove lead-free solder flux>
本發明之無鉛銲料助焊劑之去除方法,係可藉由將本發明之洗淨劑組成物與附著有無鉛焊料助焊劑之被洗淨物接觸,從而去除前述助焊劑者。 The method for removing the lead-free solder flux of the present invention can remove the flux by contacting the cleaning composition of the present invention with the object to be cleaned to which the lead-free solder flux is attached.
本發明之洗淨劑組成物之利用態樣並無特別限定,可採用各種習知的方法。可列舉例如:使用噴霧裝置將洗淨劑組成物以噴霧方式噴灑在附著有無鉛焊料助焊劑之被洗淨物上之方法(參照日本特開2007-096127號公報),在洗淨劑組成物中浸漬被洗淨物並以超音波洗淨之方法,使用直通式洗淨裝置(登錄商標「」,荒川化學工業股份有限公司製,日本專利第2621800號等)之方法等。 The usage of the detergent composition of the present invention is not particularly limited, and various conventional methods can be employed. For example, a method of spraying the cleaning agent composition on the object to be cleaned to which the lead-free solder flux is adhered using a spray device (refer to Japanese Patent Application Laid-Open No. 2007-096127), in the cleaning agent composition. The method of immersing the object to be cleaned in the middle and ultrasonic cleaning, using a straight-through cleaning device (registered trademark "" ”, the method of Arakawa Chemical Industry Co., Ltd., Japanese Patent No. 2621800, etc.).
使用本發明之洗淨劑組成物去除無鉛焊料助焊劑後,以水洗濯所得之洗淨物較佳。特別係,本發明之去除方法,較佳係將本發明之洗淨劑組成物以噴霧方式噴灑在無鉛焊料助焊劑而得到洗淨物後,對於該洗淨物以噴霧方式噴灑水的方法。 After removing the lead-free solder flux using the cleaning composition of the present invention, the cleaning product obtained by washing with water is preferred. In particular, the removal method of the present invention is preferably a method of spraying water on the cleaning material after spraying the cleaning agent composition of the present invention on the lead-free solder flux to obtain the cleaning material.
此外,洗濯處理,可複數次重複進行。例如,對於前述洗淨物,藉由預洗濯處理後,進行完成洗濯處理,從而可有效地去除洗淨物表面所附著之洗淨劑組成物。 In addition, the washing process may be repeated several times. For example, the cleaning agent composition adhering to the surface of the cleaning object can be effectively removed by performing the finishing cleaning treatment after the pre-rinsing treatment for the above-mentioned cleaning object.
預洗濯處理,只要使用純水等根據傳統之預漂洗處理之方法進行即可。 The pre-rinsing treatment can be performed according to a conventional pre-rinsing treatment method using pure water or the like.
完成漂洗處理,只要根據傳統之方法進行即可。可列舉例如:對於預漂洗處理物使用純水等處理之方法。 To complete the rinsing process, just follow the conventional method. For example, the method of using pure water etc. with respect to a pre-rinsing process object is mentioned.
預漂洗處理後及/或完成漂洗處理後,亦可因應必要進行乾燥處理。 After the pre-rinsing treatment and/or the completion of the rinsing treatment, a drying treatment may be performed as necessary.
又,洗濯步驟,將水以噴霧方式噴灑在該被洗淨物之態様 下進行時,根據低發泡性之觀點,本發明之洗淨劑組成物,亦不含前述之各種界面活性劑為佳。 In addition, in the washing step, water is sprayed on the state of the object to be washed by spraying. In the following process, from the viewpoint of low foamability, it is preferable that the detergent composition of the present invention also does not contain the aforementioned various surfactants.
以下,藉由實施例及比較例詳細說明本發明,惟並非因此而由其等限制本發明之範圍。 Hereinafter, the present invention will be described in detail by way of Examples and Comparative Examples, but the scope of the present invention should not be limited thereby.
(無鉛銲料助焊劑用洗淨劑組成物之調製) (Preparation of cleaning composition for lead-free solder flux)
將表1所示之各成分混合(重量%基準),調製實施例1~10及比較例1~6之無鉛銲料助焊劑用洗淨劑組成物。 Each component shown in Table 1 was mixed (weight % basis), and the cleaning composition for lead-free solder fluxes of Examples 1-10 and Comparative Examples 1-6 was prepared.
[金屬基板之腐蝕(確認變色之有無)] [Corrosion of metal substrate (confirm the presence or absence of discoloration)]
在200ml之燒杯中。採取實施例1之無鉛銲料助焊劑用洗淨劑組成物150g,並放入鋁板(鋁板A1050P(JIS H3100所規定),尺寸:70mm×150mm×0.8mm),在60℃下浸漬10分鐘。冷卻後,取出鋁板,重複仔細水洗後,藉由氮吹去除液滴。以肉眼觀察確認鋁板之變色有無。此外,實施例2~10、及比較例1~6之無鉛銲料助焊劑用洗淨劑組成物亦以同樣方法進行評估。結果如表1所示(以下相同)。 in a 200ml beaker. 150 g of the cleaning agent composition for lead-free solder flux of Example 1 was taken, put into an aluminum plate (aluminum plate A1050P (prescribed by JIS H3100), size: 70 mm×150 mm×0.8 mm), and immersed at 60° C. for 10 minutes. After cooling, the aluminum plate was taken out, and after repeated careful water washing, droplets were removed by nitrogen blowing. Check the discoloration of the aluminum plate with the naked eye. In addition, the cleaning compositions for lead-free solder fluxes of Examples 2 to 10 and Comparative Examples 1 to 6 were also evaluated in the same manner. The results are shown in Table 1 (the same applies hereinafter).
(評估基準) (assessment benchmark)
○:無鋁板之變色×:有鋁板之變色 ○: No discoloration of aluminum plate ×: Discoloration of aluminum plate
〔水溶性助焊劑殘渣之製作〕 [Production of water-soluble flux residue]
將市售之水溶性助焊劑(製品名「WF-6317」,千住金屬工業股份有限公司製)30重量份、及無鉛焊料粉末(96.5Sn3.0Ag0.5Cu,20-38μm,三井金屬鑛業股份有限公司製)70重量份混合調製成焊膏。將前述焊膏放入軟 膏罐,在溫度270℃之熱板上加熱熔融後,冷卻,採取從焊膏中分離之水溶性助焊劑殘渣。前述助焊劑殘渣作為以無鉛水溶性焊料焊接後所生殘渣之模型使用。 30 parts by weight of commercially available water-soluble flux (product name "WF-6317", manufactured by Senju Metal Industry Co., Ltd.) and lead-free solder powder (96.5Sn3.0Ag0.5Cu, 20-38μm, Mitsui Metal Mining Co., Ltd. Company made) 70 parts by weight were mixed to prepare a solder paste. Put the aforementioned solder paste into the soft The paste pot is heated and melted on a hot plate with a temperature of 270°C, then cooled, and the water-soluble flux residue separated from the solder paste is collected. The aforementioned flux residue was used as a model for the residue after soldering with lead-free water-soluble solder.
採取前述助焊劑殘渣之一部分,使用波長分散型螢光X線分析裝置(製品名「ZSX100e」,日本(股)理學)測定錫濃度。結果,檢測出5重量%之錫。 A part of the above-mentioned flux residue was collected, and the tin concentration was measured using a wavelength-dispersive X-ray fluorescence analyzer (product name "ZSX100e", Rigaku Co., Ltd.). As a result, 5% by weight of tin was detected.
〔洗淨用模型基板之製作〕 [Manufacture of a model substrate for cleaning]
藉由在基底之環氧玻璃基板(縱40cm×橫40cm×厚1mm)上,形成多個高度30μm之抗蝕劑凸塊,並從上方接著1枚作為間格物之玻璃小板(縱16cm×橫16cm×厚0.5mm),從而形成間隙洗淨用之基板。之後,以甲醇將前述水溶性助焊劑殘渣稀釋為濃度15%之液體10μl,供給至該玻璃小板間之凹部,從而製作洗淨用模型基板。 By forming a plurality of resist bumps with a height of 30 μm on the epoxy glass substrate (length 40cm×width 40cm×thickness 1mm) of the base, and then a glass plate (length 16cm× 16cm in width x 0.5mm in thickness) to form a substrate for cleaning the gap. Then, the above-mentioned water-soluble flux residue was diluted with methanol into 10 μl of a liquid having a concentration of 15%, and was supplied to the concave portion between the glass small plates to prepare a model substrate for cleaning.
〔間隙洗淨性〕 [Gap cleaning performance]
以實施例1之無鉛銲料助焊劑用洗淨劑組成物(液溫50℃)對於前述模型基板進行噴霧洗淨(壓力0.2MPa,溫度50℃,1分)。使用水進行噴霧洗淨(壓力為0.2MPa,1分)洗濯基板,藉由氮吹去除液滴後,以80℃之循風乾燥機乾燥10分鐘。使用光學顯微鏡(基恩士股份有限公司製VHX6000)觀察乾燥後之基板上所殘留之助焊劑殘渣。評估基準如以下所示。此外,實施例2~10、及比較例1~6之無鉛銲料助焊劑用洗淨劑組成物亦相同地進行評估。 The above-mentioned model substrate was spray-cleaned (pressure 0.2 MPa, temperature 50°C, 1 minute) with the cleaning composition for lead-free solder flux of Example 1 (liquid temperature 50°C). The substrate was cleaned by spray cleaning with water (pressure: 0.2 MPa, 1 minute), and the droplets were removed by nitrogen blowing, followed by drying with a circulating air dryer at 80° C. for 10 minutes. The flux residue remaining on the board after drying was observed using an optical microscope (VHX6000 manufactured by KEYENCE Corporation). The evaluation benchmarks are as follows. In addition, the cleaning compositions for lead-free solder fluxes of Examples 2 to 10 and Comparative Examples 1 to 6 were also evaluated in the same manner.
(評估基準) (assessment benchmark)
◎:無助焊劑殘渣(參照圖1) ◎: No flux residue (see Figure 1)
○:有微量助焊劑殘渣,但係在不影響基板之電信賴性之範圍內 ○: There is a small amount of flux residue, but it is within the range that does not affect the electrical reliability of the substrate
△:有微量助焊劑殘渣,係在會若干影響基板之電信賴性之範圍內 △: There is a small amount of flux residue, which is within the range that will affect the electrical reliability of the substrate
×:有助焊劑殘渣(參照圖2) ×: Flux residue is present (see Fig. 2)
※各成分之含有量,係以重量比率(重量%)表示。 ※The content of each component is expressed as a weight ratio (wt%).
表1中之簡稱,係表示以下化合物。 The abbreviations in Table 1 represent the following compounds.
.DEDG:二乙二醇二乙基醚 . DEDG: Diethylene glycol diethyl ether
.MEDG:二乙二醇乙基甲基醚 . MEDG: Diethylene glycol ethyl methyl ether
.DPDM:二丙二醇二甲基醚 . DPDM: Dipropylene glycol dimethyl ether
.BDG:二乙二醇單n-丁基醚 . BDG: Diethylene glycol mono-n-butyl ether
.CHE-20:N,N-雙(2-羥乙基)-N-環己胺(商品名:『胺基醇CHE-20』,日本乳化劑(股)製) . CHE-20: N,N-bis(2-hydroxyethyl)-N-cyclohexylamine (trade name: "Amino alcohol CHE-20", manufactured by Nippon Emulsifier Co., Ltd.)
.MBD:N-n-丁基二乙醇胺 . MBD: N-n-butyldiethanolamine
〔對於供給有松香助焊劑殘渣之模型基板的間隙洗淨性〕 [Gap cleanability for model substrates supplied with rosin flux residues]
使用含有市售松香系助焊劑之焊膏(solder paste)(製品名「松樹焊料VAPY-LF219」,荒川化學工業股份有限公司製),藉由與段落【0055】~【0057】所記載之相同方法製作模型基板(由於此次之製品係焊膏,故省略焊膏之調整過程)。以實施例4之無鉛銲料助焊劑用洗淨劑組成物洗淨前述模型基板時,明確顯示出其具有相同優異之間隙洗淨性。 A solder paste containing a commercially available rosin-based flux (product name "Pine Solder VAPY-LF219", manufactured by Arakawa Chemical Industry Co., Ltd.) was used, and the same procedure as described in paragraphs [0055] to [0057] was used. Method to make a model substrate (since this product is a solder paste, the adjustment process of the solder paste is omitted). When the above-mentioned model substrate was cleaned with the cleaning composition for lead-free solder flux of Example 4, it was clearly shown that it had the same excellent clearance cleaning performance.
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| US11781092B2 (en) * | 2019-08-27 | 2023-10-10 | Resonac Corporation | Composition, and method for cleaning adhesive polymer |
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| JP2005112887A (en) * | 2003-10-03 | 2005-04-28 | Kaken Tec Kk | Cleaning composition for flux and cleaning method using the same |
| KR20090020199A (en) | 2007-08-23 | 2009-02-26 | 주식회사 코오롱 | Polishing pad and manufacturing method thereof |
| WO2010024141A1 (en) * | 2008-08-27 | 2010-03-04 | 荒川化学工業株式会社 | Cleaning composition for removing lead-free solder flux and system for removing lead-free solder flux |
| KR20110016418A (en) * | 2009-08-11 | 2011-02-17 | 동우 화인켐 주식회사 | Resist stripper liquid composition and method for stripping resist using the same |
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| JP2018127573A (en) | 2017-02-10 | 2018-08-16 | 荒川化学工業株式会社 | Rinse agent for electronic material |
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| WO1996007503A1 (en) * | 1994-09-09 | 1996-03-14 | Fry's Metals, Inc. | Rosin-free, low voc, no-clean soldering flux and method using the same |
| TW200745327A (en) * | 2006-03-17 | 2007-12-16 | Arakawa Chem Ind | Cleaner composition for removal of lead-free soldering flux, rinsing agent for removal of lead-free soldering flux, and method for removal of lead-free soldering flux |
| TW200914606A (en) * | 2007-08-08 | 2009-04-01 | Arakawa Chem Ind | Cleanser composition for removal of lead-free soldering flux, and method for removal of lead-free soldering flux |
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| TWI897162B (en) * | 2023-12-27 | 2025-09-11 | 南亞塑膠工業股份有限公司 | Cleaning composition of flux |
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