TWI749010B - Co-integration of gan and self-aligned thin body group iv transistors - Google Patents
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Abstract
Description
本揭示係有關於氮化鎵及自對齊薄體第IV族電晶體之共整合技術。This disclosure relates to the co-integration technology of gallium nitride and self-aligned thin-body group IV transistors.
發明背景 在無線通訊及功率管理之領域中,各種部件可使用諸如電晶體之半導體裝置來實行。舉例而言,在射頻(RF)通訊中,RF前端可包括多個基於電晶體之部件,諸如開關及功率放大器,該RF前端係天線與數位基頻系統之間之電路的通用術語。部分地歸因於其較大帶隙及高遷移率,氮化鎵(GaN)及其他第III族-N半導體材料適合於用於諸如高頻及高功率之應用的積體電路。相比之下,矽及其他第IV族半導體材料適合於用於諸如低功率之應用的積體電路。BACKGROUND OF THE INVENTION In the field of wireless communication and power management, various components can be implemented using semiconductor devices such as transistors. For example, in radio frequency (RF) communications, the RF front-end may include multiple transistor-based components, such as switches and power amplifiers. The RF front-end is a general term for the circuit between the antenna and the digital baseband system. Due in part to its large band gap and high mobility, gallium nitride (GaN) and other Group III-N semiconductor materials are suitable for integrated circuits for applications such as high frequency and high power. In contrast, silicon and other Group IV semiconductor materials are suitable for integrated circuits for applications such as low power.
於本揭示的一個態樣中,係特地提出一種積體電路,其包含:一絕緣體上半導體基板,該基板包括夾在第IV族材料之上部與下部半導體層之間的一包埋絕緣體層;及在兩個相鄰第二電晶體之間之一第一電晶體,其中該第一電晶體具有包括在該上部半導體層中之一通道區域,並且該等第二電晶體包含一第III族-N半導體結構,該半導體結構係以下情況中之一者:在該上部半導體層上,或穿過該上部半導體層及該包埋絕緣體層並且在該下部半導體層上。In one aspect of the present disclosure, an integrated circuit is specifically proposed, which includes: a semiconductor-on-insulator substrate, the substrate including an embedded insulator layer sandwiched between an upper portion of a group IV material and a lower semiconductor layer; And a first transistor between two adjacent second transistors, wherein the first transistor has a channel region included in the upper semiconductor layer, and the second transistors include a group III -N semiconductor structure, the semiconductor structure being one of the following: on the upper semiconductor layer, or through the upper semiconductor layer and the embedded insulator layer and on the lower semiconductor layer.
較佳實施例之詳細說明 揭示用於形成使用共整合第III-V族電晶體及第IV族電晶體來組配之積體電路的技術。不同電晶體可在共同基板上以相鄰方式或以其他方式彼此鄰近地形成。基板係絕緣體上半導體組態(例如,絕緣體上矽)。根據一實施例,在製造過程期間使用相鄰III-V電晶體之結構特徵來界定介入第IV族電晶體之結構特徵。因此,在一些實施例中,III-V電晶體結構之特徵最初用作圖案化介入第IV族電晶體結構之遮罩,隨後稍後用作III-V電晶體結構之部分。在其他實施例中,最初用作圖案化介入第IV族電晶體結構之遮罩之III-V電晶體結構在性質上係耗蝕性的,因為其在形成第IV族電晶體特徵之後的某個時間予以移除。應瞭解,共置自對齊技術可用於顯著減少在共同基板上形成混合電晶體技術所需要的整合處理。一般概述 The detailed description of the preferred embodiment discloses a technique for forming an integrated circuit using a co-integrated group III-V transistor and a group IV transistor. Different transistors can be formed adjacent to each other on a common substrate or in other ways adjacent to each other. The substrate is a semiconductor-on-insulator configuration (for example, silicon-on-insulator). According to one embodiment, the structural features of adjacent III-V transistors are used during the manufacturing process to define the structural features of the intervening group IV transistors. Therefore, in some embodiments, the features of the III-V transistor structure are initially used as a mask for patterning the intervening group IV transistor structure, and then later used as part of the III-V transistor structure. In other embodiments, the III-V transistor structure originally used as a mask for patterning the intervening group IV transistor structure is erosive in nature because it forms a certain characteristic after the formation of the group IV transistor structure. Time to be removed. It should be understood that the co-located self-alignment technology can be used to significantly reduce the integration processing required to form a hybrid transistor technology on a common substrate. General overview
當前,GaN PMOS具有低效能。因此,矽PMOS係結合GaN NMOS來實行CMOS操作的更合適選擇。然而,歸因於GaN及矽之不同性質,基於III-N材料之裝置(諸如GaN NMOS電晶體)與矽基板之共整合係顯著難題。例如,GaN具有與矽之較大晶格錯配。具體而言,沿著<111>結晶定向的GaN材料與矽晶圓之間之晶格錯配為約17%。此較大晶格錯配通常在矽上生長之III-N材料中導致較高缺陷密度。另外,亦存在較大熱膨脹係數錯配。舉例而言,GaN與矽之間之熱膨脹係數之錯配為約116%,並且此通常在矽上生長之III-N材料上導致表面裂縫。此等缺陷顯著減少III-N材料中之載流子(例如,電子、電洞或兩者)之遷移率並且亦可導致不佳產率及可靠性問題。為此目的,現有技術不提供第III族-N電晶體與第IV族電晶體在CMOS電路中之共整合的有效途徑。在一些情況下,共整合藉由使用兩個不同基板及獨立執行之形成過程來處理,然後後續結合過程將單獨形成之基板連接。因此,對於諸如RF前端、電壓調節器電路之應用,及具有不同材料系統整合之需要的其他應用,需要使得第III族-N及第IV族部件能夠在共同基板上共整合的整合方案。Currently, GaN PMOS has low efficiency. Therefore, silicon PMOS is a more suitable choice for CMOS operation in combination with GaN NMOS. However, due to the different properties of GaN and silicon, the co-integration of devices based on III-N materials (such as GaN NMOS transistors) and silicon substrates is a significant problem. For example, GaN has a large lattice mismatch with silicon. Specifically, the lattice mismatch between the GaN material along the <111> crystal orientation and the silicon wafer is about 17%. This larger lattice mismatch usually results in a higher defect density in III-N materials grown on silicon. In addition, there is also a large thermal expansion coefficient mismatch. For example, the thermal expansion coefficient mismatch between GaN and silicon is about 116%, and this usually causes surface cracks on III-N materials grown on silicon. These defects significantly reduce the mobility of carriers (for example, electrons, holes, or both) in III-N materials and can also lead to poor yield and reliability issues. For this purpose, the prior art does not provide an effective way to co-integrate Group III-N transistors and Group IV transistors in CMOS circuits. In some cases, co-integration is handled by using two different substrates and a forming process performed independently, and then a subsequent bonding process connects the separately formed substrates. Therefore, for applications such as RF front-ends, voltage regulator circuits, and other applications that require system integration of different materials, there is a need for an integration solution that enables Group III-N and Group IV components to be co-integrated on a common substrate.
揭示用於形成使用共整合第III-V族電晶體及第IV族電晶體來組配之積體電路的技術。不同電晶體可在共同基板上以相鄰方式或以其他方式彼此鄰近地形成。根據一些實施例,基板係絕緣體上半導體組態。基板可為例如包埋氧化物上之相對薄矽層,該包埋氧化物進而在矽處理晶圓或其他合適矽平臺上提供。絕緣體上之頂部半導體層或下伏半導體層(例如,處理晶圓)可用於形成第III-V族及第IV族電晶體中之任一者。因此,例如,兩種電晶體類型可使用頂部半導體層來形成,或III-V電晶體可使用底部半導體層來形成並且IV電晶體可使用頂部半導體層來形成。根據一實施例來組配之示例性積體電路具有針對高功率及/或高頻率(例如,RF放大器、RF開關、RF濾波器)來組配之第III族-N電晶體及針對相對較低功率應用(例如,記憶體元件、邏輯)來組配之第IV族電晶體,但是應瞭解,許多應用可受益於該等技術。第III族-N電晶體可為例如n型金屬氧化物半導體(NMOS)並且第IV族電晶體可為p型金屬氧化物半導體(PMOS),從而提供互補金屬氧化物半導體(CMOS)積體電路。A technique for forming an integrated circuit that uses a co-integrated group III-V transistor and a group IV transistor to be assembled is disclosed. Different transistors can be formed adjacent to each other on a common substrate or in other ways adjacent to each other. According to some embodiments, the substrate is a semiconductor-on-insulator configuration. The substrate can be, for example, a relatively thin silicon layer on a buried oxide, which in turn is provided on a silicon processing wafer or other suitable silicon platform. The top semiconductor layer on the insulator or the underlying semiconductor layer (for example, a process wafer) can be used to form any of the III-V and IV transistors. Therefore, for example, two transistor types can be formed using the top semiconductor layer, or a III-V transistor can be formed using a bottom semiconductor layer and an IV transistor can be formed using a top semiconductor layer. An exemplary integrated circuit configured according to an embodiment has a Group III-N transistor configured for high power and/or high frequency (eg, RF amplifier, RF switch, RF filter) and for relatively Low-power applications (e.g., memory devices, logic) are used to assemble Group IV transistors, but it should be understood that many applications can benefit from these technologies. The group III-N transistor may be, for example, an n-type metal oxide semiconductor (NMOS) and the group IV transistor may be a p-type metal oxide semiconductor (PMOS), thereby providing a complementary metal oxide semiconductor (CMOS) integrated circuit .
根據一實施例,在製造過程期間使用相鄰III-N(或III-V)電晶體之結構特徵來界定介入第IV族電晶體之結構特徵。在一個此類示例性情況中,GaN橫向磊晶生長技術用於提供GaN島,GaN電晶體通道可在該等島中形成。此等島具有較好控制之尺寸,取決於所使用之生長過程以及其他因素諸如GaN在其上生長之下伏晶體表面之定向。在任何情況下,相鄰GaN島之間之間隔可嚴密地控制(例如,在100 nm或更小,甚至直至10 nm或更小之範圍內)。因此,兩個相鄰GaN島可根據界定例如將要在其之間形成之第IV族電晶體之閘極長度的需要來彼此間隔開。然後,以此方式間隔開之島事實上用作蝕刻第IV族電晶體閘極渠溝之遮罩。注意渠溝自比齊至相鄰GaN島而無需任何進一步遮罩或對齊過程。因此,在一些實施例中,GaN島最初用作圖案化介入第IV族電晶體結構之遮罩,隨後稍後用作III-N電晶體結構之部分。在其他實施例中,GaN島在性質上係耗蝕性的,因為其在形成第IV族電晶體特徵之後的某個時間予以移除。許多其他示例性實施例係顯而易知的。According to one embodiment, the structural features of adjacent III-N (or III-V) transistors are used during the manufacturing process to define the structural features of the intervening group IV transistors. In one such exemplary case, GaN lateral epitaxial growth technology is used to provide GaN islands, and GaN transistor channels can be formed in the islands. These islands have a well-controlled size, depending on the growth process used and other factors such as the orientation of the underlying crystal surface on which GaN is grown. In any case, the interval between adjacent GaN islands can be tightly controlled (for example, in the range of 100 nm or less, or even up to 10 nm or less). Therefore, two adjacent GaN islands can be spaced apart from each other as needed to define, for example, the gate length of the Group IV transistor to be formed between them. Then, the islands spaced in this way are actually used as masks for etching the gate trenches of the group IV transistors. Note that the trenches are self-aligned to adjacent GaN islands without any further masking or alignment process. Therefore, in some embodiments, the GaN island is initially used as a mask for patterning the intervening group IV transistor structure, and then later used as part of the III-N transistor structure. In other embodiments, the GaN islands are erosive in nature because they are removed some time after the formation of the group IV transistor features. Many other exemplary embodiments are obvious.
如鑒於本揭示案進一步瞭解,如本文提供之自對齊共置技術可用於顯著減少在共同基板上形成混合電晶體技術所需要的整合處理。又,在一些實施例中,第IV族電晶體結構,尤其閘極長度之尺寸可變得極小(例如,10 nm或更小),以致於很難使用當前過程及技術在給定基板上一致地產生。相比之下,形成島之GaN生長係高度可預測的及可控制的。因此,圖案化步驟得以減少,遮罩及額外對齊及平坦化步驟之需要亦得以減少,從而極大地簡化全部過程,減少成本及處理時間。As further understood in view of the present disclosure, the self-aligned co-location technology as provided herein can be used to significantly reduce the integration processing required to form a hybrid transistor technology on a common substrate. Furthermore, in some embodiments, the IV transistor structure, especially the gate length, can become extremely small (for example, 10 nm or less), so that it is difficult to use current processes and technologies to be consistent on a given substrate. To produce. In contrast, the island-forming GaN growth system is highly predictable and controllable. Therefore, the patterning steps are reduced, and the need for masking and additional alignment and planarization steps is also reduced, thereby greatly simplifying the overall process, reducing cost and processing time.
如本文使用,第IV族半導體材料包括例如矽、鍺、碳、錫、鉛及其合金諸如矽鍺(SiGe)、碳化矽(SiC)及鍺-錫(Ge-Sn),僅舉幾個例子。另外,第III族-N半導體材料(或III-N材料或簡稱為III-N)包括一或多種第III族元素(例如,鋁、鎵、銦、硼、鉈)與氮之化合物。因此,如本文使用之III-N材料包括但不限於氮化鎵(GaN)、氮化銦(InN)、氮化鋁(AlN)、氮化鋁銦(AlInN)、氮化鋁鎵(AlGaN)、氮化銦鎵(InGaN)及氮化鋁銦鎵(AlInGaN),僅舉III-N材料之幾個例子。在更包括性方式中,注意如本文使用之第III-V族材料包括至少一種第III族元素(例如,鋁、鎵、銦、硼、鉈)及至少一種第V族元素(例如,氮、磷、砷、銻、鉍),諸如氮化鎵(GaN)、砷化鎵(GaAs)、銦氮化鎵(InGaN)及銦砷化鎵(InGaAs),僅舉一些例子。許多第IV及III-V族材料系統可用在本揭示案之各種實施例中。As used herein, Group IV semiconductor materials include, for example, silicon, germanium, carbon, tin, lead and alloys thereof such as silicon germanium (SiGe), silicon carbide (SiC), and germanium-tin (Ge-Sn), to name a few . In addition, the III-N semiconductor material (or III-N material or III-N for short) includes a compound of one or more III elements (for example, aluminum, gallium, indium, boron, and thallium) and nitrogen. Therefore, III-N materials as used herein include, but are not limited to, gallium nitride (GaN), indium nitride (InN), aluminum nitride (AlN), aluminum indium nitride (AlInN), aluminum gallium nitride (AlGaN) , Indium Gallium Nitride (InGaN) and Aluminum Indium Gallium Nitride (AlInGaN), just to cite a few examples of III-N materials. In a more inclusive manner, note that the III-V group material as used herein includes at least one group III element (e.g., aluminum, gallium, indium, boron, thallium) and at least one group V element (e.g., nitrogen, Phosphorus, arsenic, antimony, bismuth), such as gallium nitride (GaN), gallium arsenide (GaAs), indium gallium nitride (InGaN), and indium gallium arsenide (InGaAs), to name a few. Many Group IV and III-V material systems can be used in various embodiments of this disclosure.
本文提供之技術及結構之使用可在積體電路之橫截面中使用諸如掃描電子顯微術(SEM)或透射電子顯微術(TEM)之工具來偵測,該等工具可示出裝置之各個層及結構。其他方法,諸如組成測繪、x射線結晶學或繞射(XRD)、次級離子質譜法(SIMS)、飛行時間SIMS(ToF-SIMS)、原子探針成像、局部電極原子探針(LEAP)技術、3D斷層攝影術、高解析度物理或化學分析,僅舉一些合適示例性分析工具。在一些實施例中,例如,SEM可在橫截面中指示相鄰第IV族結構及III-V結構(例如矽PMOS及GaN NMOS),其中每個第IV族結構具有兩個相鄰第III-V族結構,以使得第IV族結構及III-V結構交替,並且進一步,每個第IV族結構具有包括相鄰閘極間隔物之薄金屬閘極,其中金屬閘極及間隔物均定位在閘極介電質層上。閘極長度可為例如50 nm或更小,或40 nm或更小,或30 nm或更小,或20 nm或更小,或15 nm或更小,或10 nm或更小,或8.5 nm或更小,或7 nm或更小。鑒於本揭示案,許多組態及變化係顯而易知的。架構及方法 The use of the techniques and structures provided herein can be detected in the cross-section of an integrated circuit using tools such as scanning electron microscopy (SEM) or transmission electron microscopy (TEM), which can show the device Various layers and structures. Other methods, such as composition mapping, x-ray crystallography or diffraction (XRD), secondary ion mass spectrometry (SIMS), time-of-flight SIMS (ToF-SIMS), atom probe imaging, local electrode atom probe (LEAP) technology , 3D tomography, high-resolution physical or chemical analysis, just to name some suitable example analysis tools. In some embodiments, for example, SEM can indicate adjacent group IV structures and III-V structures (such as silicon PMOS and GaN NMOS) in a cross section, where each group IV structure has two adjacent group III-V structures. The group V structure, such that the group IV structure and the III-V structure alternate, and further, each group IV structure has a thin metal gate including adjacent gate spacers, wherein the metal gates and the spacers are located On the gate dielectric layer. The gate length can be, for example, 50 nm or less, or 40 nm or less, or 30 nm or less, or 20 nm or less, or 15 nm or less, or 10 nm or less, or 8.5 nm Or smaller, or 7 nm or smaller. In view of this disclosure, many configurations and changes are obvious and easy to know. Structure and method
圖1係根據本揭示案之一實施例的使用共同基板上之共整合第III-V族NMOS電晶體及第IV族PMOS電晶體來組配之積體電路結構之橫截面視圖。注意該結構在沿著垂直於閘極方向來截取之橫截面視圖中示出,圖2–10示出之對應結構同樣如此。如示出,積體電路100包含絕緣體上半導體(SOI)基板,其具有在其上形成的多個第IV族電晶體(101A,101B)及多個III-N電晶體(102A,102B)。如可進一步發現,電晶體101A在電晶體102A與102B之間,並且電晶體101B在電晶體102B與102C之間。雖然示出四個電晶體,但是應瞭解許多電晶體可以許多交替模式來使用。此外,應注意亦可使用虛設電晶體主體(例如,一或多個虛設第III-V族電晶體之特徵可用於形成介入第IV族電晶體)。為此目的,本文提供之技術可使用功能性及虛設(非功能性)電晶體組態來實行。FIG. 1 is a cross-sectional view of an integrated circuit structure assembled using a co-integrated group III-V NMOS transistor and a group IV PMOS transistor on a common substrate according to an embodiment of the present disclosure. Note that this structure is shown in a cross-sectional view taken along the direction perpendicular to the gate, as is the corresponding structure shown in Figures 2-10. As shown, the
在圖1示出之特定示例性實施例中,電晶體101A係矽(Si)電晶體(例如,PMOS),其定位在GaN電晶體102A與102B(例如,NMOS)之間。同樣地,電晶體101B係Si電晶體(例如,PMOS),其定位在GaN電晶體102B與102C(例如,NMOS)之間。如進一步示出,GaN電晶體102B亦在Si電晶體101A與101B之間。雖然在某些實施例中,GaN電晶體與Si電晶體交替,但是亦可實行其他組態,如鑒於本揭示案所瞭解。舉例而言,在其他實施例中,積體電路結構100可包含在相鄰第二電晶體之間之第一電晶體的多個分組,諸如與SiGe電晶體交替的InGaN電晶體,或與Ge電晶體交替的AlGaN電晶體,僅舉幾個其他示例性組態。In the specific exemplary embodiment shown in FIG. 1, the
基板可具有許多絕緣體上半導體(SOI)組態,並且可例如使用預製SOI基板或具有在其上形成之絕緣體及半導體層的整體基板來實行。在此示例性情況中,SOI基板包括絕緣體(例如,二氧化矽或其他矽相容絕緣體)上之薄層Si,該絕緣體進而在Si處理基板(例如,整體矽基板)上提供。在其他實施例中,基板可以不同方式來組配。例如,SOI基板可具有在整體矽晶圓或基板上之二氧化矽層上的薄SiGe半導體層,其中SiGe層之Ge濃度可從約例如5%變化至40%。在具有Ge之更高濃度(40%至90%)的其他此等實施例中,基板可在絕緣體層與頂部SiGe層之間包括分級緩衝層,該緩衝層將Ge濃度從與絕緣體層相容之水準逐漸地增加至目標Ge水準。在其他情況中,注意Ge之目標水準可為100%以便提供Ge/分級Ge-Si緩衝物/Si-相容絕緣體/Si基板之SOI基板組態。在其他情況中,SOI基板組態可為Ge/Ge-相容絕緣體/Ge基板。在更一般意義下,SOI基板可包含諸如Si、Ge、SiGe或SiC之第IV族材料之任何組合。如鑒於本揭示案進一步瞭解,基板可具有特定表面晶體定向,該晶體定向可藉由密勒指數來描述。舉例而言,基板可具有<100>、<110>或<111>晶體定向,取決於所使用之具體材料。The substrate can have many semiconductor-on-insulator (SOI) configurations, and can be implemented, for example, using a prefabricated SOI substrate or a monolithic substrate with insulator and semiconductor layers formed thereon. In this exemplary case, the SOI substrate includes a thin layer of Si on an insulator (for example, silicon dioxide or other silicon compatible insulator), which in turn is provided on a Si-processed substrate (for example, a monolithic silicon substrate). In other embodiments, the substrates can be assembled in different ways. For example, an SOI substrate may have a thin SiGe semiconductor layer on a monolithic silicon wafer or a silicon dioxide layer on the substrate, where the Ge concentration of the SiGe layer may vary from about, for example, 5% to 40%. In other such embodiments with a higher concentration of Ge (40% to 90%), the substrate may include a graded buffer layer between the insulator layer and the top SiGe layer, which buffer layer changes the Ge concentration from compatible with the insulator layer The level gradually increases to the target Ge level. In other cases, note that the target level of Ge can be 100% in order to provide an SOI substrate configuration of Ge/graded Ge-Si buffer/Si-compatible insulator/Si substrate. In other cases, the SOI substrate configuration can be a Ge/Ge-compatible insulator/Ge substrate. In a more general sense, the SOI substrate can include any combination of Group IV materials such as Si, Ge, SiGe, or SiC. As further understood in view of the present disclosure, the substrate can have a specific surface crystal orientation, which can be described by the Miller index. For example, the substrate may have a crystal orientation of <100>, <110> or <111>, depending on the specific material used.
總體上,在圖1所示之具體實施例中,第III族-N電晶體102A-C各自包括源極S、汲極D及閘極G,與GaN通道層及用於誘導通道中之二維電子氣(2DEG)之極化層P。此外應注意在此示例性情況中,GaN通道層直接在下伏矽基板上生長。源極S、汲極D及閘極G中之每一者可包括多層結構,該多層結構包括源極/汲極區域材料、功函數調節材料、電阻減少材料及金屬觸點材料。另外,提供閘極間隔物以將閘極G與源極S及汲極D分離。第IV族電晶體101A-B亦各自包括源極S、汲極D及閘極G。提供源極及汲極觸點C,該等觸點可包括多層結構,該多層結構包括功函數調節材料、電阻減少材料及金屬觸點材料。在源極S與汲極D之間以及在閘極G下方提供矽(Si)通道區域。在下伏Si通道與閘極G之間提供閘極介電質GD。此外注意在此示例性實施例中,在閘極G及對應相鄰閘極間隔物下方提供閘極介電質GD。因此,在一些實施例中,揭示包含諸如第IV族電晶體之第一電晶體,及諸如III-N電晶體(或其他III-V電晶體)之第二電晶體的積體電路,並且第一電晶體包含閘極及相鄰閘極間隔物,每一者定位在閘極介電質層上方,並且在一些實施例中定位在閘極介電質層上。Generally, in the specific embodiment shown in FIG. 1, the group III-
如進一步瞭解,閘極電晶體101可以自對齊方式在相鄰電晶體102之間中心定位,如在圖1中進一步示出。在一些此類實施例中,兩個相鄰第IV族電晶體102之間之距離可設定為X之標稱距離(例如,在50 nm至500 nm範圍內)。在給出在形成電晶體102期間所使用的III-N材料之受控生長速率的情況下,如轉而進一步解釋,與相鄰電晶體102中之每一者之距離Y亦可受控制。因此,可使III-N材料生長特定距離Y,然後用作遮罩以便形成電晶體101之特徵。由此進一步得出結論對應於電晶體101之閘極長度的距離W亦可受控制。因此,例如,電晶體101之閘極中心在距任一相鄰電晶體102之距離X的一半處,並且Y等於距離X之一半減去0.5W。在給定製造過程之自對齊性質的情況下,此等空間關係可在整個基板中一致地重複,以使得電晶體101之閘極中心在距任一相鄰電晶體102之距離X的大約一半處。注意閘極中心不一定精確地定位在距相鄰電晶體102之距離X的一半處,而是實際上可在此位置之合理容差內。舉例而言,閘極中心可在此位置之10%,或此位置之7.5%,或此位置之5%,或此位置之3%,或此位置之2%,或此位置之1%,或此位置之0.5%內。在一些具體示例性實施例中,閘極中心定位在距相鄰電晶體102之距離X的一半處,+/-3 nm,或+/-2 nm,或+/-1 nm。此外注意容差可為不對稱的,諸如+2/-1nm。在沒有本文提供之自對齊共置技術的情況下,在給定晶圓上以及在共同基板上之混合電晶體積體電路之情形下之此閘極位置一致性很難達成。As further understood, the gate transistor 101 can be centrally positioned between adjacent transistors 102 in a self-aligned manner, as further shown in FIG. 1. In some such embodiments, the distance between two adjacent group IV transistors 102 can be set to the nominal distance of X (for example, in the range of 50 nm to 500 nm). Given the controlled growth rate of the III-N material used during the formation of the transistor 102, as explained further in turn, the distance Y from each of the adjacent transistors 102 can also be controlled. Therefore, the III-N material can be grown by a specific distance Y, and then used as a mask to form the characteristics of the transistor 101. It is further concluded that the distance W corresponding to the gate length of the transistor 101 can also be controlled. Therefore, for example, the gate center of the transistor 101 is at half the distance X from any adjacent transistor 102, and Y is equal to half of the distance X minus 0.5W. Given the self-alignment nature of the manufacturing process, these spatial relationships can be uniformly repeated throughout the substrate, so that the gate center of the transistor 101 is approximately half of the distance X from any adjacent transistor 102 Place. Note that the center of the gate may not be accurately positioned at half the distance X from the adjacent transistor 102, but may actually be within a reasonable tolerance of this position. For example, the gate center can be at 10% of this position, or 7.5% of this position, or 5% of this position, or 3% of this position, or 2% of this position, or 1% of this position, Or within 0.5% of this position. In some specific exemplary embodiments, the gate center is positioned at half of the distance X from the adjacent transistor 102, +/- 3 nm, or +/- 2 nm, or +/- 1 nm. Also note that the tolerance can be asymmetric, such as +2/-1nm. Without the self-aligned co-location technology provided in this article, it is difficult to achieve uniformity of the gate position in the case of a hybrid electro-crystalline bulk circuit on a given wafer and on a common substrate.
圖1'示出具有一個變化的與圖1所示實施例類似之另一個示例性實施例。具體而言,積體電路100'包括積體電路100之所有特徵,但是進一步包括基板與GaN通道層之間之成核層。成核層可用於輔助開始GaN電晶體102之生長。在一個此類實施例中,例如,成核層可包括例如氮化鋁(AlN)層,或其他合適啟始材料。在其他實施例中,除了成核作用以外,此層可進一步被組配成具有緩衝性質。Fig. 1'shows another exemplary embodiment similar to the embodiment shown in Fig. 1 with one change. Specifically, the integrated circuit 100' includes all the features of the
圖2至9示出形成根據本發明之各種實施例之示例性積體電路的方法,與其各種所得結構。如可發現,積體電路之基板200具有絕緣體上半導體結構(SOI)組態,其總體上包括處理基板或晶圓205、絕緣體層210及半導體層215。在一個具體示例性實施例中,基板200包含整體矽基板205、二氧化矽層210(有時亦被稱為包埋氧化物層或BOX層)及薄矽層215。SOI 200可為預製的或經製備的。舉例而言,整體矽晶圓可使用氧離子植入過程處理來形成植入氧層,並且隨後退火以形成包埋氧化物層,該包埋氧化物層將薄頂部矽層與較厚底部整體矽層分離。對於此過程,薄矽層215及矽基板205具有相同晶體定向。因此,在具體實施例中,矽基板205及薄矽層215具有相同晶體定向,例如像,<100>定向。在另一個示例性實施例中,整體矽晶圓經表面氧化並且用氫離子植入過程透過氧化表面來處理以形成嵌入氫層。諸如第二矽基板之處理基板可連接至氧化表面,並且將複合結構加熱以導致沿著氫層之剝離,從而留下連接至處理矽基板205之薄矽層215及氧化層210。在此過程中,矽基板(處理)205可具有與頂部薄矽層215不同的晶體定向,從而可在各種部件建造過程,諸如本文所述之部件建造過程中以不同方式來利用。舉例而言,在具體實施例中,矽基板205具有一種晶體定向,諸如<111>定向,而薄矽層215具有第二不同晶體定向,諸如<100>定向。如瞭解,絕緣層210可為安置在薄矽層215與矽基板205之間的氧化物或氮化物層。在其他實施例中,層210、215、220及230中之每一者可使用覆蓋層沉積過程來提供以形成多層堆疊。另外,注意半導體層215不一定限於矽,而是亦可為其他第IV族半導體,諸如Ge、SiGe及SiC。在任何此等實施例中,絕緣體層210具有例如10 nm至2微米(例如,200 nm至1微米)範圍內之厚度,或任何其他合適厚度。如鑒於本揭示案所瞭解,絕緣體層210之厚度可用於將在半導體層215中形成之電晶體與下伏基板205電氣分離。此隔離在例如減少亞通道(或亞翼片)洩漏中係有用的。半導體層215之厚度亦可在各個實施例之間變化,但是在一些情況下在5 nm至500 nm(例如,10 nm至200 nm)範圍內。半導體層215之厚度可基於其中形成之電晶體裝置組態來設定,尤其基於所需通道層厚度及可能源極/汲極區域厚度。2 to 9 illustrate methods of forming exemplary integrated circuits according to various embodiments of the present invention, and various resulting structures thereof. As can be found, the
如圖2進一步示出,介電質層220亦在SOI 200之半導體層215上提供,此外淺渠溝隔離(STI)層230在介電質層220上提供。在一些實施例中,此層220及230中之一者或兩者可包括多個材料層或堆疊組態。另外,亦可在一些實施例中提供一或多個介入層,如鑒於本揭示案所瞭解。介電質層220可具有任何合適介電常數,但是在一些實施例中為高-k介電材料,諸如適合於第IV族電晶體組態之高-k閘極介電質的高-k介電材料。通常,高-k介電材料包括具有大於二氧化矽之介電常數的介電常數(大於3.9之k-值)的材料。示例性高k介電材料包括例如氧化鉿、氧化鉿矽、氧化鑭、氧化鑭鋁、氧化鋯、氧化鋯矽、氧化鉭、氧化鉭矽、氧化鈦、氧化鋇鍶鈦、氧化鋇鈦 、氧化鍶鈦、氧化釔、氧化鋁、氧化矽、氧化鉛鈧鉭及鈮酸鉛鋅,僅舉一些例子。在一些實施例中,可對於介電質層220執行退火過程來改良其品質。介電質層220之厚度可在各個實施例之間變化,但是在一些情況下在1 nm至20 nm(例如,5 nm至10 nm)範圍內,取決於最終使用或目標應用。As further shown in FIG. 2, the
STI層230可包括任何合適絕緣體或隔離材料,諸如氧化物(例如,二氧化矽或氧化鋁)及/或氮化物(例如,氮化矽或氧氮化矽),僅舉幾個例子。在一些實施例中,STI層230可包括多個材料層或堆疊組態。STI層230可具有任何合適介電常數,但是在一些實施例中係低-k介電材料,諸如適合於提供相鄰電晶體之間之電隔離的低-k介電材料。通常,低-k介電材料包括具有小於二氧化矽之介電常數的介電常數(小於3.9之k)的材料。示例性低-k介電材料包括,例如,多孔二氧化矽、多孔氮化矽、碳或氟摻雜二氧化矽、多孔碳摻雜二氧化矽、旋塗聚合物介電質,僅舉一些例子。厚度STI層230可在各個實施例之間變化,但是在一些情況下在50 nm至2微米(例如,200 nm至1微米)範圍內,取決於最終使用或目標應用並且如瞭解。The
如鑒於本揭示案進一步瞭解,此等層205、210、215、220及230中之每一者可用於形成積體電路100之各種特徵及部件,如依次描述。此外注意,在一些實施例中,此等層210、215、220及230中之每一者可使用標準處理以覆蓋層方式依序在基板205上提供,該標準處理諸如化學氣相沉積(CVD)、原子層沉積(ALD)、物理氣相沉積(PVD)、氧化及植入過程,僅舉幾個例子。形成圖2一個多層結構之後,該方法可繼續形成各種裝置。注意在一些實施例中,該結構可預先完成或另外獲得以便隨後相對於圖3至10示出之方法來使用。As further understood in view of the present disclosure, each of these
圖3示出根據一實施例的在為了第III-V族電晶體生長而形成渠溝之後的所得結構。如在此示例性情況中可發現,STI層230、介電質層220、半導體層215及絕緣體層210之部分得以移除,從而在下伏基板205上形成渠溝335並且暴露下伏基板205。在一個此類情況中,基板205可具有相對於渠溝方向之晶體定向111。此111定向完全適合於諸如GaN之III-N材料之生長。在其他實施例中,渠溝335可終止於該結構之不同層上,諸如半導體層215,從而亦可提供適合於生長電晶體材料之特定定向。雖然多種蝕刻方案可用於形成渠溝,但是一個實施例使用濕式及/或乾式蝕刻過程之組合。舉例而言,若STI層230係氮化矽並且介電質層220係二氧化矽,則包括熱磷酸之濕式蝕刻過程可用於蝕刻貫穿STI層230以便暴露下伏介電質層220。然後,在此濕式蝕刻之後可進行稀氫氟(HF)酸或三元混合氣體酸浸漬以便圖案化蝕刻介電質層220,從而暴露下伏半導體層215。若渠溝335終止於下部基板205上,則進一步蝕刻可用於移除半導體層215及絕緣體層210。此層之蝕刻劑可例如基於其對於晶體定向之選擇性來選擇,從而提供各向異性蝕刻。例如,若半導體層215係矽並且渠溝以100晶體方向來定向,則諸如氫氧化鉀(KOH)或氫氧化四甲基銨(TMAH)之蝕刻劑可用於比在111方向上快得多地在100晶體方向上蝕刻該層215。亦可使用其他此類選擇性或所謂各向異性蝕刻方案,取決於諸如層215之組成及渠溝335相對於晶體定向之定向的因素。亦可使用定向乾式蝕刻。渠溝335之尺寸可在各個實施例之間變化,但是在一些情況下,每個渠溝335具有50 nm至約50 µm範圍內之橫截面開口。FIG. 3 shows the resulting structure after forming trenches for the growth of group III-V transistors according to an embodiment. As can be found in this exemplary case, parts of the
在形成渠溝335之後,該方法繼續用III-V材料來填充渠溝,從而導致形成電路之第III-V族電晶體。示例性實施例在圖4A、圖4B及圖4C中示出。如可發現,此示例性實施例之結構總體上包括III-V半導體主體440、在半導體主體440之通道中誘導2DEG之III-V極化層445,及III-V半導體材料450之生長(450A、450B或450C,在圖4A-C示出之相應實施例中)。其他實施例可包括其他層,因為存在第III-V族電晶體之許多組態,並且任何此等組態可根據本揭示案之實施例來實行,如瞭解。例如,並且如先前參照圖1'來解釋,在渠溝335中形成之第一層可選擇性地為成核層,例如,具有約10 nm至400 nm範圍內(例如,~50 nm)之厚度之AlN層。在一個示例性實施例中,III-V半導體主體440係III-N材料諸如GaN或InGaN,該等III-N材料尤其完全適合於高功率應用,此部分地歸因於其較寬帶隙、較高臨界擊穿電場及較高電子飽和。極化層445可為例如AlN、AlInN、AlGaN或AlInGaN。生長之III-V半導體材料445可為GaN,例如,或可以可預測或在其他方面一致方式來生長之其他III-V材料,如鑒於本揭示案所瞭解。如鑒於本揭示案進一步瞭解,給定此可預測之生長模式,相鄰第III-V族電晶體之生長區域之間之距離W可得以可靠地判定。此外注意生長之III-V半導體材料可具有不同形狀。After the
III-N特徵440、445及450(及任何其他層,諸如成核層)之形成可使用許多沉積技術來執行,該等沉積技術包括例如金屬有機化學氣相沉積(MOCVD)、分子束磊晶(MBE)化學氣相沉積(CVD)、原子層沉積(ALD)、物理氣相沉積(PVD)。如以上論述,GaN具有與Si之較大晶格錯配及熱膨脹係數之較大錯配,通常導致在Si上生長之GaN材料中之較高缺陷密度。因此,在一些實施例中,Si上之高品質GaN使用橫向磊晶生長(LEO)條件來生長。此LEO處理可包括,例如,在圖案化渠溝335內在Si基板205上使GaN主體440生長,隨後允許材料長滿渠溝335,從而形成橫向生長區域450A、450B或450C。以此方式,當材料在STI層230上形成時,可存在於生長材料中之缺陷能夠彎曲或以其他方式減少,從而留下適合於電晶體通道使用之GaN材料440的其餘部分。The formation of III-N features 440, 445, and 450 (and any other layers, such as nucleation layers) can be performed using many deposition techniques, including, for example, metal organic chemical vapor deposition (MOCVD), molecular beam epitaxy (MBE) Chemical Vapor Deposition (CVD), Atomic Layer Deposition (ALD), Physical Vapor Deposition (PVD). As discussed above, GaN has a larger lattice mismatch with Si and a larger thermal expansion coefficient mismatch, which generally results in a higher defect density in GaN materials grown on Si. Therefore, in some embodiments, high-quality GaN on Si is grown using lateral epitaxial growth (LEO) conditions. This LEO process may include, for example, growing a
在一個示例性製程流中,諸如GaN之III-V半導體主體440之生長可加以中斷或修改以形成極化層445。舉例而言,在一些此類示例性實施例中,GaN主體440恰好生長至STI層230之表面下方,然後將沉積過程參數修改以便從生長GaN轉變至生長極化層445材料。在形成相對薄極化層445之後,沉積過程參數可再一次修改以便從生長極化層445轉變至生長GaN,從而允許GaN 450之持續橫向磊晶生長。極化層445可包括任何合適材料,諸如一或多種III-V材料,並且更具體而言在一些實施例中,例如一或多種III-N材料。在具有GaN主體440之一些實施例中,極化層445包括鋁,以使得該層包括AlN、AlGaN、InAlN及InAlGaN中之至少一者。極化層445有效地增加GaN主體440中之電晶體通道區域中之載流子遷移率以便誘導2DEG。在此等情況下,極化層445總體上包括具有比III-N主體440之材料更高帶隙的材料以便形成2DEG。舉例而言,在一些實施例中,半導體主體440係GaN並且極化層445係AlN及/或AlGaN。在一些實施例中,極化層445可具有包括多種III-V材料之多層結構,其中多層結構中之一個層可存在以便進一步增加電晶體通道區域中之載流子遷移率及/或改良極化層445與上覆層之間之相容性(例如,介面陷阱之密度)。在一些實施例中,極化層445可包括或可不包括將該層之至少一部分中之一或多種材料之含量分級(例如,遞增及/或遞減)。注意極化層445之厚度亦可在各個實施例之間變化,並且可例如在1 nm至20 nm(例如,5 nm至10 nm)範圍內。In an exemplary process flow, the growth of the III-
生長III-V半導體材料450之條件可用於改變所得磊晶生長結構之性質。在一些實施例中,III-V生長區域之刻面或蓋罩藉由例如用於沉積材料之V/III比率以及生長溫度及壓力來控制。通常,增加V/III比率有利於長方形端面形成,諸如圖4B示出之蓋罩450B及圖4C示出之蓋罩450C,增加沉積溫度及降低壓力亦如此。又通常,較低V/III比率、較低溫度及較高壓力有利於三角形端面形成,諸如圖4A示出之蓋罩450A。另外,用於III-V主體440生長之渠溝335之定向可導致所得生長區域450A-C之不同端面。在一個具體實施例中,例如,對於<100>Si基板205及GaN 450,沿著<110>方向之渠溝335定向有利於三角形端面(圖4A)。在另一個示例性實施例中,對於<100>Si基板205及GaN 450,沿著<100>方向之渠溝335定向有利於長方形端面(圖4B或4C)。在另一個示例性實施例中,對於<111>Si基板205及GaN 450,沿著<112>方向之渠溝335定向有利於三角形端面(圖4A)。The conditions for growing the III-V semiconductor material 450 can be used to change the properties of the resulting epitaxial growth structure. In some embodiments, the facet or cover of the III-V growth area is controlled by, for example, the V/III ratio used to deposit the material and the growth temperature and pressure. Generally, increasing the V/III ratio facilitates the formation of rectangular end faces, such as the
如鑒於本揭示案瞭解,橫向磊晶生長技術可用於形成III-V電晶體特徵,該等特徵可用於精確判定在彼等III-V電晶體之間定位之電晶體之各種特徵,諸如閘極長度,Lg。舉例而言,如圖4A-C示出,在STI層230上形成橫向生長區域450A、450B及450C導致在相鄰蓋罩之間形成具有寬度W之間隙460。橫向生長可根據需要來繼續,增加蓋罩450之大小,由此相應地減少在其之間之間隙460之寬度,直到達成指定或目標間隙寬度為止。然後可停止生長,諸如藉由結束持續生長所需要的試劑之供應,或另外調整過程以停止生長,諸如藉由減少溫度或增加壓力超過給定生長臨界值。以此方式,間隙之寬度可以相對精確方式來控制,並且在本揭示案之一些實施例中,可藉由控制橫向磊晶生長之處理條件來一致地產生極小間隙460。舉例而言,可使用本文描述之方法來達成具有小於約100 nm,諸如小於約75 nm,或小於約50 nm,或小於25 nm,或小於15 nm,或小於10 nm之寬度之間隙(例如,1 nm至9 nm間隙)。As understood in view of this disclosure, lateral epitaxial growth technology can be used to form III-V transistor characteristics, which can be used to accurately determine various characteristics of transistors positioned between their III-V transistors, such as gates Length, Lg. For example, as shown in FIGS. 4A-C, the formation of
然後,間隙460可用於形成介入電晶體,諸如Si PMOS或其他第IV族電晶體之閘極。因此,若第一電晶體,諸如Si電晶體之閘極在相鄰第二電晶體之間定位,並且在一些實施例中在中心定位,則該閘極在第二電晶體之間實質上為等距離的。在形成閘極之後,可移除III-V生長區域450,並且下伏主體440及極化層445可用於形成III-V電晶體,諸如GaN NMOS電晶體。因此,事實上,橫向磊晶生長區域450在形成在其之間定位之電晶體之閘極或其他特徵的過程中用作臨時遮罩。所得積體電路包含兩個第二材料系統相鄰裝置之間之第一材料系統裝置,並且第二相鄰裝置事實上界定第一裝置之至少一個特徵之位置及尺寸。The
示例性實施例之進一步細節在圖5-7中示出。如圖5示出,相鄰蓋罩450係在III-V半導體主體440上之極化層445上形成之橫向磊晶生長區域並且在STI層230上延伸,形成具有寬度W之間隙。雖然示出蓋罩450A,但是相同方法可用於蓋罩450B及450C,如鑒於本揭示案所瞭解。因此,以下提及蓋罩或區域450A、450B或450C簡稱為蓋罩或區域450。STI層230之暴露部分可藉由各種蝕刻過程來移除以形成閘極渠溝570,其在此實施例中係暴露介電質層220之一部分的STI層230中之腔穴。因此,在一些實施例中,蝕刻貫穿STI層發生並且在介電質層220處停止。許多蝕刻過程可用於選擇性移除STI層230而不移除介電質層220或區域450,包括各種選擇性濕式或乾燥各向同性蝕刻(提供貫穿STI層之各向異性或定向蝕刻)。在蝕刻期間,對於給定蝕刻化學,III-V蓋罩450保持或另外具有實質上小於STI 230材料之蝕刻速率的蝕刻速率。因此,橫向磊晶生長區域基本上充當形成閘極特徵之遮罩。舉例而言,根據一實施例,若STI層230係氮化矽,生長區域450係GaN,並且介電質層220係二氧化矽或高-k介電質諸如氧化鉿,則包括熱磷酸之濕式蝕刻過程可用於蝕刻STI層230,暴露下伏介電質層220,並且相對最小程度地移除GaN區域450及介電質層220。Further details of the exemplary embodiment are shown in Figures 5-7. As shown in FIG. 5, the adjacent cover 450 is a lateral epitaxial growth region formed on the
如圖5進一步示出,注意渠溝570相對於相鄰III-V半導體主體440之空間關係。具體而言,每個相鄰III-V半導體主體440之朝向內部之邊緣在彼等邊緣之間界定距離X。每個生長區域450從其對應主體440之邊緣延伸Y之距離。假設相鄰生長區域450之可預測生長模式,此距離Y亦為可預測的,與寬度W一樣。進一步得出結論渠溝570之中心在距相鄰生長區域450之任一邊緣的X/2之距離處。如先前解釋,對於渠溝570相對於相鄰生長區域450之實際中心,可允許合理容差,取決於諸如X之值(值X越大,所允許的容差越大)的因素。例如,在一些情況下,在任一方向上,渠溝570之中心(如在橫截面中所見)可偏離X/2之位置多達X/2之10%,而其他實施例具有5%或更小,或2.5%或更小之更嚴密容差。如鑒於本揭示案所瞭解,尤其對於相對窄渠溝570(例如,<20 nm)之此一致渠溝佈局很難使用標準過程來實現。As further shown in FIG. 5, pay attention to the spatial relationship of the
如在圖6示出之示例性實施例中展示,在STI層230中形成之渠溝570可用金屬填充以在相鄰蓋罩450之間形成閘極680。在一些實施例中,可使用任何合適閘極金屬沉積過程(例如,CVD、PVD、MBE),然後可進行各種蝕刻、拋光、平坦化及清潔過程。閘極680可為例如多晶矽,或各種合適金屬或金屬合金,諸如鋁(Al)、鎢(W)、鈦(Ti)、銅(Cu)、釕(Ru)、鎳(Ni)、鈀(Pd)、鉑(Pt)及氮化鈦(TiN),僅舉幾個例子。在此示例性實施例中,注意蓋罩450界定在STI層230中形成之閘極680之閘極長度,Lg。因此,根據一些實施例,如本文描述,蓋罩450在STI層230上延伸之程度可根據需要來控制以提供具有介入電晶體之閘極之目標Lg值所需要之寬度的間隙。As shown in the exemplary embodiment shown in FIG. 6, the
根據一實施例,如圖7示出,一旦形成基於渠溝之特徵(電晶體閘極,在示出之示例性實施例中),該過程可繼續移除生長區域450。生長區域450可使用許多合適過程來移除,例如像平坦化繼之以拋光,或對於區域450材料具有選擇性之蝕刻。亦可包括各種介入過程。在其他實施例中,注意生長區域450可不移除,或可僅部分移除或另外進一步成形及定製以便隨後用於III-V裝置中。According to an embodiment, as shown in FIG. 7, once the trench-based features (transistor gates, in the exemplary embodiment shown) are formed, the process can continue to remove the growth area 450. The growth area 450 can be removed using many suitable processes, such as planarization followed by polishing, or selective etching of the material of the area 450. It can also include various intervention processes. In other embodiments, note that the growth area 450 may not be removed, or may be only partially removed or otherwise further shaped and customized for subsequent use in a III-V device.
根據一些實施例,在移除生長區域450之後,可提供各種其他特徵及/或層。舉例而言,如圖8A示出,STI層230及介電質層220之定向蝕刻可用於形成或另外成形在閘極680旁邊之閘極間隔物891以及在極化層445及III-V主體440旁邊之剩餘STI材料892。注意891及892可為與STI 230相同之材料。可使用許多蝕刻過程,例如像在CF4
、CF4
/O2
/Ar、Cl2
/O2
或HBr/CF3
中之乾式蝕刻,其尤其適用於STI層之高度定向蝕刻移除,從而在一些實施例中提供平行或幾乎平行側壁及閘極間隔物。另外,在一些實施例中,避免蝕刻極化層445及GaN主體440(或其他合適III-V主體440)。遮罩可用於根據需要來促進間隔物蝕刻過程之選擇性。According to some embodiments, after the growth area 450 is removed, various other features and/or layers may be provided. For example, as shown in FIG. 8A, the directional etching of the
間隔物蝕刻之深度可在各個實施例之間變化,取決於源極/汲極組態。在圖8A示出之示例性情況中,蝕刻終止於半導體層215。在此情況中,該方法可進一步包括離子植入來摻雜層215以便在閘極680任一側形成源極及汲極區域。舉例而言,在其中層215係矽的一個此類實施例中,層215之暴露部分可藉由植入來p-摻雜(例如,硼、鎵、鋁)。在圖8B示出之示例性情況中,蝕刻止擋物繼續貫穿半導體層215(例如,使用標準各向異性或定向蝕刻)並且終止於下伏絕緣體層210。在此等情況下,該方法可進一步包括源極及汲極區域之磊晶再生長。舉例而言,磊晶矽或SiGe或鍺,或一些其他替代源極/汲極材料可在源極汲極區域中生長。在此等實施例中,注意替代S/D材料可例如從暴露半導體層215之側壁生長(例如,根據一些實施例,矽或SiGe可從Si層215生長,或鍺或SiGe可從Ge層215生長)。摻雜磊晶材料可原位(在沉積期間)進行或後來藉由植入來進行。在一些實施例中,源極/汲極區域可包括額外層,諸如轉變至給定組分之所需濃度的(諸如鍺之半導體材料之濃度,或摻雜物濃度)的分級緩衝層及/或接觸電阻減少層及/或功函數調節層。The depth of the spacer etch can vary from embodiment to embodiment, depending on the source/drain configuration. In the exemplary case shown in FIG. 8A, the etching stops at the
因此,根據一些實施例,STI層230可用於提供閘極間隔物891及側壁間隔物892,並且介電質層220用於提供閘極介電質層220。注意閘極介電質220如何在閘極間隔物891下方定位。在典型第IV族電晶體組態中,閘極介電質材料不在閘極間隔物下方,而是實際上僅在閘極間隔物之間。因此,根據本揭示案之一些實施例來形成之結構的說明性指示物係閘極介電質上之閘極間隔物,其可進一步與在兩個相鄰電晶體之間中心定位之閘極組合,其可進一步與相對較窄之閘極組合。Therefore, according to some embodiments, the
繼續該方法,根據一實施例,一旦與先前解釋的達到所需深度之所得源極/汲極渠溝一起,形成閘極間隔物891,則可形成源極/汲極區域及觸點。在圖9示出之示例性實施例中,源極/汲極區域995(進一步標示為S及D)在絕緣體層210上或在其上方提供,該提供過程係藉由將絕緣體層210上之半導體層215進行植入物摻雜(如相對於圖8A解釋),或在絕緣體層210上或上方之替代源極/汲極材料之磊晶生長(如相對於圖8B解釋)。其他實施例可使用其他源極/汲極區域995形成技術,如瞭解。如進一步瞭解,源極/汲極區域995可包括許多材料(例如,矽、鍺、SiGe)及摻雜方案(例如,未摻雜、n型摻雜或p型摻雜)。舉例而言,在其中該結構包含氧化層210上之矽層215並且電晶體裝置被組配成PMOS裝置的一實施例中,源極/汲極區域995可包括例如硼摻雜Si或SiGe。在其中電晶體裝置被組配成NMOS裝置的另一個示例性實施例中,源極/汲極區域995可包括例如磷摻雜Si。摻雜濃度可根據需要來設定(例如,每立方公分約2E20之摻雜量)。如先前解釋,S/D區域995可具有包括多個材料層之多層結構。例如,在一些實施例中,在沉積主要S/D材料之前,可沉積鈍化材料以有助於S/D材料與下方層材料之間之介面的品質。此外,,在一些實施例中,可在S/D區域之頂部形成觸點改良材料以有助於例如與S/D觸點進行接觸,如以下描述。在一些實施例中,S/D區域可包括將該等區域之至少一部分中之一或多種材料之含量分級(例如,遞增及/或遞減)。Continuing with the method, according to one embodiment, once the
如可在圖9中進一步發現,該方法繼續在S/D區域995上提供S/D觸點996並且可包括任何合適材料,諸如導電金屬或合金(例如,鋁、鎢、銀、鎳-鉑或鎳-鋁)。在一些實施例中,S/D觸點996可包括電阻減少金屬及接觸插塞金屬,或僅接觸插塞,取決於最終使用或目標應用。示例性接觸電阻減少金屬可包括銀、鎳、鋁、鈦、金、金-鍺、鎳-鉑或鎳鋁,及/或其他此類電阻減少金屬或合金。接觸插塞金屬可包括例如鋁、銀、鎳、鉑、鈦,或鎢,或其合金,但是可使用任何合適導電觸點金屬或合金,取決於最終使用或目標應用。在一些實施例中,若需要,可在S/D觸點區域中存在額外層,諸如黏附層(例如,氮化鈦)及/或襯墊或屏障層(例如,氮化鉭)。在一些實施例中,可執行S/D觸點996之金屬化,例如,使用矽化或鍺化過程(例如,總體上,將觸點金屬沉積在含有矽或鍺之S/D區域995上,繼之以退火)。鑒於本揭示案,許多S/D組態係顯而易知的。As can be further found in FIG. 9, the method continues to provide S/
如可在圖10中發現,根據一實施例,一旦第IV族電晶體形成完成,該方法繼續形成第III-V族電晶體之額外特徵。例如,在示出之示例性情況中,與在III-V主體440中藉由極化層445誘導之2DEG通道相鄰地提供源極/汲極區域1097(亦標示為S及D)。另外,閘極1099在通道上提供。在一些實施例中,S/D區域1097可使用任何合適技術來形成,如鑒於本揭示案顯而易知。舉例而言,在一些實施例中,S/D區域1097可藉由任擇圖案化/遮罩/微影術/蝕刻與沉積、生長及再生長S/D區域1097材料之任何組合來形成,然後可進行例如平坦化及/或拋光過程。注意雖然在圖10中,S/D區域1097展示為一個連續部分,但是在一些實施例中,S/D區域1097可包括多個部分,諸如與通道區域(其為III-V層440之頂部部分)相鄰之S/D材料及在S/D材料上方之S/D觸點。然而,在一些實施例中,所描繪裝置層上方之互連層之第一層可被視為S/D區域1097之S/D觸點。不論組態為何,在一些實施例中,S/D材料(其在S/D區域1097之至少一部分中)可包括任何合適材料,諸如III-V材料、III-N材料,及/或任何其他合適材料,如鑒於本揭示案顯而易知。另外,在一些實施例中,S/D區域1097材料可使用任何合適摻雜技術以例如n型或p型方式來摻雜。在示例性實施例中,S/D區域1097可包括銦及氮(例如,InN或InGaN)並且可以n型方式摻雜(例如,使用Si、Se及/或Te,以每立方公分約2E20之摻雜量來摻雜)。在一些實施例中,S/D區域1097中之一者或兩者可具有包括多種材料之多層結構。在一些實施例中,S/D區域140中之一者或兩者可包括或可不包括將該等區域中之一者或兩者之至少一部分中之一或多種材料之含量分級(例如,遞增及/或遞減)。此外在一些實施例中,注意源極-閘極間隔可不同於汲極-閘極間隔,取決於III-V裝置之所需擊穿電壓。As can be found in FIG. 10, according to one embodiment, once the formation of the group IV transistor is completed, the method continues to form the additional features of the group III-V transistor. For example, in the exemplary case shown, source/drain regions 1097 (also denoted as S and D) are provided adjacent to the 2DEG channel induced by the
如先前解釋,在一些實施例中,S/D區域1097可包括S/D觸點。在一些此類實施例中,S/D觸點可包括任何合適材料,諸如導電金屬或合金(例如,鋁、鎢、銀、鎳-鉑或鎳-鋁)。在一些實施例中,S/D觸點可包括電阻減少金屬及接觸插塞金屬,或僅接觸插塞,取決於最終使用或目標應用。示例性接觸電阻減少金屬包括銀、鎳、鋁、鈦、金、金-鍺、鎳-鉑或鎳鋁,及/或其他此類電阻減少金屬或合金。接觸插塞金屬可包括例如鋁、銀、鎳、鉑、鈦,或鎢,或其合金,但是可使用任何合適導電觸點金屬或合金,取決於最終使用或目標應用。在一些實施例中,若需要,可在S/D觸點區域1097中存在額外層,諸如黏附層(例如,氮化鈦)及/或襯墊或屏障層(例如,氮化鉭)。注意,在一些實施例中,閘極堆疊處理可在形成S/D區域1097之前執行,而在其他實施例中,閘極堆疊處理可例如在形成S/D區域1097之後執行。閘極堆疊可根據需要來定製。示例性系統 As previously explained, in some embodiments, the S/
圖11示出根據一示例性實施例的用如本文揭示之積體電路結構或裝置來實行之運算系統1000。如可發現,運算系統1000容納母板1002。母板1002可包括多個部件,包括但不限於,處理器1004及至少一個通訊晶片1006,其中之每一者可實體上及電氣地耦接至母板1002,或以其他方式整合在其中。如瞭解,母板1002可為例如任何印刷電路板,不論母板、安裝在母板上之子板,或系統1000之唯一板等。FIG. 11 shows a computing system 1000 implemented with an integrated circuit structure or device as disclosed herein, according to an exemplary embodiment. As can be found, the computing system 1000 accommodates a motherboard 1002. The motherboard 1002 may include multiple components, including, but not limited to, a processor 1004 and at least one
取決於運算裝置之應用,運算裝置1000可包括可為或可並非實體上且電氣地耦接至母板1002的一或多個其他部件。此等其他部件可包括但不限於依電性記憶體(例如,DRAM)、非依電性記憶體(例如,ROM)、圖形處理器、數位信號處理器、加密處理器、晶片組、天線、顯示器、觸控螢幕顯示器、觸控螢幕控制器、電池、音訊編解碼器、視訊編解碼器、功率放大器、全球定位系統(GPS)裝置、羅盤、加速計、迴轉儀、揚聲器、攝影機及大容量儲存裝置(諸如硬碟片驅動機、光碟片(CD)、數位通用碟片(DVD)等)。包括在運算系統1000中之部件中之任一者可包括根據示例性實施例來組配之一或多個積體電路結構或裝置(例如,在共同基板上之混合III-V及IV電晶體,其具有自對齊性質)。在一些實施例中,多個功能可整合至一或多個晶片中(例如,注意通訊晶片1006可為處理器1004之一部分或另外整合至處理器1004中)。Depending on the application of the computing device, the computing device 1000 may include one or more other components that may or may not be physically and electrically coupled to the motherboard 1002. These other components may include, but are not limited to, electrical memory (e.g., DRAM), non electrical memory (e.g., ROM), graphics processor, digital signal processor, encryption processor, chipset, antenna, Display, touch screen display, touch screen controller, battery, audio codec, video codec, power amplifier, global positioning system (GPS) device, compass, accelerometer, gyroscope, speaker, camera, and large capacity Storage devices (such as hard disk drives, compact discs (CD), digital versatile discs (DVD), etc.). Any of the components included in the computing system 1000 may include one or more integrated circuit structures or devices (for example, mixed III-V and IV transistors on a common substrate) assembled according to exemplary embodiments , Which has self-aligning properties). In some embodiments, multiple functions may be integrated into one or more chips (for example, note that the
通訊晶片1006賦能於用於資料至運算裝置1000及自該運算裝置之傳遞之無線通訊。「無線」一詞及其派生詞可用以描述可經由非固體媒體藉由調變電磁輻射之使用來通訊資料的電路、裝置、系統、方法、技術、通訊通道等。該術語並非暗示相關聯裝置不含有任何引線,但是在一些實施例中該等相關聯裝置可不含有任何引線。通訊晶片1006可實行若干無線標準或協定中任何無線標準或協定,包括但不限於Wi-Fi(IEEE 802.11族)、WiMAX(IEEE 802.16族)、IEEE 802.20、長期演進(LTE)、Ev-DO、HSPA+、HSDPA+、HSUPA+、EDGE、GSM、GPRS、CDMA、TDMA、DECT、藍牙、上述各者之衍生物,以及指定為3G、4G、5G及其他的任何其他無線協定。運算裝置1000可包括多個通訊晶片1006。例如,第一通訊晶片1006可專用於較短範圍之無線通訊,諸如Wi-Fi及藍牙,且第二通訊晶片1006可專用於較長範圍之無線通訊,諸如GPS、EDGE、GPRS、CDMA、WiMAX、LTE、Ev-DO等等。在一些實施例中,通訊晶片1006可包括共同基板上之一或多個混合電晶體結構,如本文個別地描述。The
運算裝置1000之處理器1004包括處理器1004內之積體電路晶粒封裝。在一些實施例中,處理器之積體電路晶粒包括用如本文個別地描述之一或多個積體電路結構或裝置來實行的機上電路。「處理器」一詞可指代處理例如來自暫存器及/或記憶體的電子資料以將該電子資料變換成可儲存在暫存器及/或記憶體中的其他電子資料的任何裝置或裝置之部分。The processor 1004 of the computing device 1000 includes an integrated circuit die package in the processor 1004. In some embodiments, the integrated circuit die of the processor includes an on-board circuit implemented with one or more integrated circuit structures or devices as individually described herein. The term "processor" can refer to any device or device that processes electronic data, such as from a register and/or memory, to transform the electronic data into other electronic data that can be stored in the register and/or memory. The part of the device.
通訊晶片1006亦包括封裝在通訊晶片1006內的積體電路晶粒。根據一些此類示例性實施例,通訊晶片之積體電路晶粒包括如本文個別地描述之一或多個積體電路結構或裝置。如鑒於本揭示案所瞭解,注意多標準無線能力可直接整合至處理器1004中(例如,其中任何晶片1006之功能整合至處理器1004中,而非具有獨立通訊晶片)。此外注意處理器1004可為具有此無線能力之晶片組。在一個示例性實施例中,處理器1004及通訊晶片1006整合至單一晶片或晶片組中,諸如系統單晶片(如總體上藉由圍繞彼等部件之虛線來指示)。在一個此類情況中,使用本文提供之各種混合電晶體技術,處理器1004之邏輯電路可例如在矽或SiGe中實行,並且通訊晶片1006之RF電路可在GaN中實行,並且用於RF及混合信號處理之邏輯可在GaN NMOS及矽PMOS中實行。總之,可使用許多處理器1004及/或通訊晶片1006。同樣地,任何一個晶片或晶片組可具有整合其中之多個功能。The
在各種實行方案中,運算系統1000可為膝上型電腦、隨身型易網機、筆記型電腦、智能電話、平板電腦、個人數位助理(PDA)、超行動PC、行動電話、桌上型電腦、伺服器、列印機、掃描儀、監視器、機上盒、娛樂控制單元、數位攝影機、可攜音樂播放機、數位錄影機,或處理資料或使用如本文個別地描述來組配之一或多個積體電路結構或裝置的任何其他電子裝置。其他示例性實施例 In various implementation schemes, the computing system 1000 can be a laptop computer, a portable easy-to-net machine, a notebook computer, a smart phone, a tablet computer, a personal digital assistant (PDA), an ultra-mobile PC, a mobile phone, a desktop computer , Server, printer, scanner, monitor, set-top box, entertainment control unit, digital camera, portable music player, digital video recorder, or process data or use one of the configurations described separately in this article Or any other electronic device with multiple integrated circuit structures or devices. Other exemplary embodiments
以下實例涉及其他實施例,該等實施例之許多排列及組態係顯而易知的。The following examples refer to other embodiments, and many arrangements and configurations of these embodiments are obvious and easy to understand.
實例1係一積體電路,其包含:一絕緣體上半導體基板,該基板包括安置在第IV族材料之上部與下部半導體層之間的一包埋絕緣體層;及兩個相鄰第二電晶體之間之一第一電晶體,其中該第一電晶體具有包括在該上部半導體層中之一通道區域,並且該等第二電晶體中之每一者包含一第III族-N半導體結構,該半導體結構在該上部半導體層上,或替代地,穿過該上部半導體層及該包埋絕緣體層並且在該下部半導體層上。Example 1 is an integrated circuit, which includes: a semiconductor-on-insulator substrate including an embedded insulator layer disposed between the upper and lower semiconductor layers of group IV materials; and two adjacent second transistors Between a first transistor, wherein the first transistor has a channel region included in the upper semiconductor layer, and each of the second transistors includes a group III-N semiconductor structure, The semiconductor structure is on the upper semiconductor layer, or alternatively, passes through the upper semiconductor layer and the embedded insulator layer and on the lower semiconductor layer.
實例2包括實例1之標的,其中每個第二電晶體之該III-N半導體結構在一渠溝中,該渠溝具有在該上部半導體層上之一底部。Example 2 includes the subject of Example 1, wherein the III-N semiconductor structure of each second transistor is in a trench, and the trench has a bottom on the upper semiconductor layer.
實例3包括實例1之標的,其中每個第二電晶體之該III-N半導體結構在一渠溝中,該渠溝穿過該上部半導體層及該包埋絕緣體層,並且具有在該下部半導體層上之一底部。Example 3 includes the subject matter of Example 1, wherein the III-N semiconductor structure of each second transistor is in a trench, the trench passes through the upper semiconductor layer and the embedded insulator layer, and has a semiconductor One layer on the bottom.
實例4包括實例3之標的,其中該等下部及上部半導體層中之每一者具有相對於該渠溝方向之一晶體定向,並且該下部半導體層之晶體定向與該上部半導體層之晶體定向相同。Example 4 includes the subject matter of Example 3, wherein each of the lower and upper semiconductor layers has a crystal orientation with respect to the trench direction, and the crystal orientation of the lower semiconductor layer is the same as the crystal orientation of the upper semiconductor layer .
實例5包括實例3之標的,其中該等下部及上部半導體層中之每一者具有相對於該渠溝方向之一晶體定向,並且該下部半導體層之晶體定向不同於該上部半導體層之晶體定向。Example 5 includes the subject matter of Example 3, wherein each of the lower and upper semiconductor layers has a crystal orientation with respect to the trench direction, and the crystal orientation of the lower semiconductor layer is different from the crystal orientation of the upper semiconductor layer .
實例6包括前述實例中之任一者之標的,其中該第一電晶體具有一閘極,該閘極在該等第二電晶體之間中心定位,以使得該等第二電晶體分隔一距離X,並且該閘極之中心在該等第二電晶體之間之一位置處,並且該位置在X之距離之一半加上或減去1 nm之內。Example 6 includes the subject matter of any of the foregoing examples, wherein the first transistor has a gate that is centrally located between the second transistors so that the second transistors are separated by a distance X, and the center of the gate is at a position between the second transistors, and the position is within half of the distance of X plus or minus 1 nm.
實例7包括實例6之標的,其中兩個相鄰第二電晶體之間之一第一電晶體之組態重複多次,並且每個此組態之對應閘極位置在X之對應距離之一半加上或減去1 nm之內。在其他實例中,此容差可更大(例如,+/-5 nm)或更小(+/-0.5 nm),取決於諸如該等第二電晶體之相反側之間之距離的因素。Example 7 includes the subject of Example 6, where the configuration of one of the first transistors between two adjacent second transistors is repeated multiple times, and the corresponding gate position of each configuration is half of the corresponding distance of X Add or subtract within 1 nm. In other examples, this tolerance may be larger (eg, +/- 5 nm) or smaller (+/- 0.5 nm), depending on factors such as the distance between the opposite sides of the second transistors.
實例8包括前述實例中之任一者之標的,其中第一電晶體具有一閘極,該閘極在該第二電晶體之間係實質上等距離的。因此,例如,閘極結構之質心定位在第二電晶體之間實質上等距離的假想垂直線上。該假想垂直線之位置不一定精確等距離,但是實情為在其容差之內,諸如在該位置之X nm之內,其中X係第二電晶體之相反邊緣之間之總距離之10%,其中X係第二電晶體之相反邊緣之間之總距離之5%,或其中X係第二電晶體之相反邊緣之間之總距離之2.5%,或其中X係第二電晶體之相反邊緣之間之總距離之1%。此外注意量測相反邊緣之間之距離之相應邊緣點在共同水平面中,並且可在沿著彼等相反邊緣之任何位置處。Example 8 includes the subject matter of any of the foregoing examples, wherein the first transistor has a gate electrode that is substantially equidistant between the second transistors. Therefore, for example, the center of mass of the gate structure is positioned on an imaginary vertical line that is substantially equidistant between the second transistors. The position of the imaginary vertical line may not be exactly equidistant, but the fact is within its tolerance, such as within X nm of the position, where X is 10% of the total distance between the opposite edges of the second transistor , Where X is 5% of the total distance between the opposite edges of the second transistor, or where X is 2.5% of the total distance between the opposite edges of the second transistor, or where the opposite of X is the second transistor 1% of the total distance between the edges. Also note that the corresponding edge points for measuring the distance between opposite edges are in a common horizontal plane and can be at any position along their opposite edges.
實例9包括前述實例中之任一者之標的,其中該等下部及上部半導體層係矽。Example 9 includes the subject matter of any of the preceding examples, wherein the lower and upper semiconductor layers are silicon.
實例10包括實例1至8中之任一者之標的,其中該上部半導體層係矽、鍺或矽鍺(SiGe),並且該下部半導體層係矽、鍺或矽鍺(SiGe)。Example 10 includes the subject matter of any one of Examples 1 to 8, wherein the upper semiconductor layer is silicon, germanium, or silicon germanium (SiGe), and the lower semiconductor layer is silicon, germanium, or silicon germanium (SiGe).
實例11包括實例10之標的,其中該上部半導體層不同於該下部半導體層。Example 11 includes the subject matter of Example 10, wherein the upper semiconductor layer is different from the lower semiconductor layer.
實例12包括前述實例中之任一者之標的,其中該第一電晶體進一步包含:在該通道上之一閘極介電質;在該閘極介電質上之一閘極金屬;在該通道之任一側之源極及汲極區域;及在該閘極與該源極區域之間之一閘極間隔物,及在該閘極與該汲極區域之間之一閘極間隔物,其中該閘極介電質在該通道區域與該等閘極間隔物之間。Example 12 includes the subject matter of any of the foregoing examples, wherein the first transistor further includes: a gate dielectric on the channel; a gate metal on the gate dielectric; Source and drain regions on either side of the channel; and a gate spacer between the gate and the source region, and a gate spacer between the gate and the drain region , Wherein the gate dielectric is between the channel region and the gate spacers.
實例13包括前述實例中之任一者之標的,其中該第一電晶體包含在一高-k閘極介電質層上之一閘極金屬及相鄰閘極間隔物。Example 13 includes the subject of any of the foregoing examples, wherein the first transistor includes a gate metal and adjacent gate spacers on a high-k gate dielectric layer.
實例14包括前述實例中之任一者之標的,其中該第一電晶體係一PMOS電晶體並且該第二電晶體係NMOS電晶體。Example 14 includes the subject matter of any of the foregoing examples, wherein the first transistor system is a PMOS transistor and the second transistor system is an NMOS transistor.
實例15包括前述實例中之任一者之標的,其中該III-N半導體結構包含GaN。Example 15 includes the subject matter of any of the preceding examples, wherein the III-N semiconductor structure comprises GaN.
實例16包括前述實例中之任一者之標的,其中該III-N半導體結構包含一成核層及一通道層。Example 16 includes the subject matter of any of the preceding examples, wherein the III-N semiconductor structure includes a nucleation layer and a channel layer.
實例17包括實例16之標的,其中該成核層包含氮化鋁(AlN)並且該通道層包含GaN。Example 17 includes the subject of Example 16, wherein the nucleation layer includes aluminum nitride (AlN) and the channel layer includes GaN.
實例18包括前述實例中之任一者之標的,其中該第一電晶體包含具有20 nm或更小之一閘極長度。Example 18 includes the subject matter of any of the preceding examples, wherein the first transistor includes a gate length having a gate length of 20 nm or less.
實例19包括前述實例中之任一者之標的,其中該第一電晶體包含具有10 nm或更小之一閘極長度。Example 19 includes the subject matter of any of the foregoing examples, wherein the first transistor includes a gate length having a gate length of 10 nm or less.
實例20包括前述實例中之任一者之標的,其中該等第二電晶體中之至少一者包含在該III-N半導體結構內或在該III-N半導體結構上之一極化層。Example 20 includes the subject matter of any of the foregoing examples, wherein at least one of the second transistors is included in the III-N semiconductor structure or a polarization layer on the III-N semiconductor structure.
實例21包括實例20之標的,其中該極化層包括鋁及氮。Example 21 includes the subject matter of Example 20, wherein the polarization layer includes aluminum and nitrogen.
實例22係一系統單晶片(SOC),其包含實例1至21中之任一者之積體電路。Example 22 is a system-on-a-chip (SOC), which includes the integrated circuit of any one of Examples 1-21.
實例23係一射頻(RF)電路,其包含實例1至21中之任一者之積體電路。Example 23 is a radio frequency (RF) circuit, which includes the integrated circuit of any one of Examples 1-21.
實例24係一行動運算系統,其包含實例1至21中之任一者之積體電路。Example 24 is a mobile computing system, which includes the integrated circuit of any one of Examples 1-21.
實例25係一積體電路,其包含:一絕緣體上矽基板,該基板包括安置在上部與下部矽層之間的一包埋絕緣體層;及在兩個相鄰第二電晶體之間之一第一電晶體。該第一電晶體包括:包括在該上部矽層中之一通道區域;在該通道區域上之一高-k閘極介電質;在該閘極介電質上之一閘極金屬;在該通道區域之任一側之源極及汲極區域;及在該閘極與該源極區域之間之一閘極間隔物,及在該閘極與該汲極區域之間之一閘極間隔物,其中該閘極介電質在該通道區域與該等閘極間隔物之間。該等第二電晶體各自包括:具有一通道區域之一氮化鎵(GaN)主體,該GaN主體係以下情況中之一者:在該上部矽層上,或穿過該上部矽層及該包埋絕緣體層並且在該下部矽層上;在該GaN主體上之一極化層;及在該通道區域之任一側之源極及汲極區域。Example 25 is an integrated circuit, which includes: a silicon-on-insulator substrate, the substrate including an embedded insulator layer disposed between upper and lower silicon layers; and one between two adjacent second transistors The first transistor. The first transistor includes: a channel region included in the upper silicon layer; a high-k gate dielectric on the channel region; a gate metal on the gate dielectric; Source and drain regions on either side of the channel region; and a gate spacer between the gate and the source region, and a gate between the gate and the drain region Spacers, wherein the gate dielectric is between the channel region and the gate spacers. Each of the second transistors includes: a gallium nitride (GaN) body having a channel region, and the GaN host system is one of the following: on the upper silicon layer, or through the upper silicon layer and the An insulator layer is embedded and on the lower silicon layer; a polarization layer on the GaN body; and source and drain regions on either side of the channel region.
實例26包括實例25之標的,其中每個第二電晶體之該III-N半導體在一渠溝中,該渠溝具有在該上部矽層上之一底部。Example 26 includes the subject of Example 25, wherein the III-N semiconductor of each second transistor is in a trench, and the trench has a bottom on the upper silicon layer.
實例27包括實例25之標的,其中每個第二電晶體之該III-N半導體在一渠溝中,該渠溝穿過該上部矽層及該包埋絕緣體層,並且具有在該下部矽層上之一底部。Example 27 includes the subject matter of Example 25, wherein the III-N semiconductor of each second transistor is in a trench, the trench passes through the upper silicon layer and the embedded insulator layer, and has a lower silicon layer On the bottom of one.
實例28包括實例27之標的,其中該等下部及上部矽層中之每一者具有相對於該渠溝方向之一晶體定向,並且該下部矽層之晶體定向與該上部矽層之晶體定向相同。Example 28 includes the subject of Example 27, wherein each of the lower and upper silicon layers has a crystal orientation with respect to the trench direction, and the crystal orientation of the lower silicon layer is the same as the crystal orientation of the upper silicon layer .
實例29包括實例27之標的,其中該等下部及上部矽層中之每一者具有相對於該渠溝方向之一晶體定向,並且該下部矽層之晶體定向不同於該上部矽層之晶體定向。Example 29 includes the subject of Example 27, wherein each of the lower and upper silicon layers has a crystal orientation with respect to the trench direction, and the crystal orientation of the lower silicon layer is different from the crystal orientation of the upper silicon layer .
實例30包括實例25至29中之任一者之標的,其中該第一電晶體閘極在該等第二電晶體之間中心定位,以使得該等第二電晶體之GaN主體分隔一距離X,並且該第一電晶體閘極之中心在該等第二電晶體之間之一位置處,並且該位置在X之距離之一半加上或減去1 nm之內。應瞭解其他容差。Example 30 includes the subject matter of any one of Examples 25 to 29, wherein the first transistor gate is centrally located between the second transistors such that the GaN bodies of the second transistors are separated by a distance X And the center of the gate of the first transistor is at a position between the second transistors, and the position is within half of the distance of X plus or minus 1 nm. Other tolerances should be understood.
實例31包括實例30之標的,其中兩個相鄰第二電晶體之間之一第一電晶體之組態重複多次,並且每個此組態之對應第一電晶體閘極位置在X之對應距離之一半加上或減去1 nm之內。Example 31 includes the subject of Example 30, in which the configuration of one of the first transistors between two adjacent second transistors is repeated multiple times, and the gate position of the corresponding first transistor in each configuration is in X. Corresponding to half of the distance plus or minus 1 nm.
實例32包括實例25至31中之任一者之標的,其中第一電晶體閘極在該等第二電晶體之該等GaN主體之間係實質上等距離的。Example 32 includes the subject matter of any one of Examples 25 to 31, wherein the gates of the first transistors are substantially equidistant between the GaN bodies of the second transistors.
實例33包括實例25至32中之任一者之標的,其中該第一電晶體之該等源極及汲極區域係矽、鍺或矽鍺(SiGe)。Example 33 includes the subject matter of any one of Examples 25 to 32, wherein the source and drain regions of the first transistor are silicon, germanium, or silicon germanium (SiGe).
實例34包括實例25至33中之任一者之標的,其中該第一電晶體係一PMOS電晶體並且該第二電晶體係NMOS電晶體。Example 34 includes the subject matter of any one of Examples 25 to 33, wherein the first transistor system is a PMOS transistor and the second transistor system is an NMOS transistor.
實例35包括實例25至34中之任一者之標的,其中該第一電晶體包含具有20 nm或更小之一閘極長度。Example 35 includes the subject matter of any one of Examples 25 to 34, wherein the first transistor includes a gate length having a gate length of 20 nm or less.
實例36包括實例25至35中之任一者之標的,其中該第一電晶體包含具有10 nm或更小之一閘極長度。Example 36 includes the subject matter of any one of Examples 25 to 35, wherein the first transistor includes a gate length having a gate length of 10 nm or less.
實例37包括實例25至36中之任一者之標的,其中該極化層包括鋁及氮。Example 37 includes the subject matter of any one of Examples 25 to 36, wherein the polarization layer includes aluminum and nitrogen.
實例38包括一系統單晶片(SOC),其包含實例25至37中之任一者之積體電路。Example 38 includes a system-on-chip (SOC) that includes the integrated circuit of any of Examples 25-37.
實例39包括一射頻(RF)電路,其包含實例25至37中之任一者之積體電路。Example 39 includes a radio frequency (RF) circuit including the integrated circuit of any of Examples 25-37.
實例40包括一行動運算系統,其包含實例25至37中之任一者之積體電路。Example 40 includes a mobile computing system that includes the integrated circuit of any one of Examples 25 to 37.
實例41係一種形成一積體電路之方法,該方法包含:在一絕緣體上半導體基板上沉積高-k閘極介電質材料之一覆蓋層,該基板包括安置在第IV族材料之上部與下部半導體層之間的一包埋絕緣體層;在該閘極介電質材料上沉積隔離材料之一覆蓋層;藉由蝕刻穿過該等隔離及閘極介電質材料來形成渠溝;從該等渠溝選擇性地生長一第III族-N半導體以便在該隔離材料上形成橫向磊晶生長區域,從而在相鄰渠溝之橫向磊晶生長區域之間界定具有一寬度W之一間隙;並且使用該等橫向磊晶生長區域作為一遮罩,在該等橫向磊晶生長區域之間並且在該隔離材料中形成一電路特徵。Example 41 is a method of forming an integrated circuit, the method comprising: depositing a cover layer of a high-k gate dielectric material on a semiconductor-on-insulator substrate, the substrate including a portion disposed on a group IV material and An embedded insulator layer between the lower semiconductor layers; depositing a covering layer of isolation material on the gate dielectric material; forming trenches by etching through the isolation and gate dielectric materials; The trenches selectively grow a III-N semiconductor to form a lateral epitaxial growth region on the isolation material, thereby defining a gap having a width W between the lateral epitaxial growth regions of adjacent trenches ; And using the lateral epitaxial growth regions as a mask to form a circuit feature between the lateral epitaxial growth regions and in the isolation material.
實例42包括實例41之標的,其中藉由蝕刻穿過該等隔離及閘極介電質材料來形成渠溝進一步包括蝕刻穿過該上部半導體層及該包埋絕緣體層以便暴露該下部半導體層。Example 42 includes the subject matter of Example 41, wherein forming trenches by etching through the isolation and gate dielectric materials further includes etching through the upper semiconductor layer and the embedded insulator layer to expose the lower semiconductor layer.
實例43包括實例41或42之標的,其中從該等渠溝選擇性地生長一第III族-N半導體包括生長一氮化鎵(GaN)主體,繼之以一極化層,繼之以更多GaN以便形成該等橫向磊晶生長區域。Example 43 includes the subject matter of Example 41 or 42, wherein selectively growing a Group III-N semiconductor from the trenches includes growing a gallium nitride (GaN) body, followed by a polarization layer, and then more More GaN is used to form the lateral epitaxial growth regions.
實例44包括實例41或42之標的,其中從該等渠溝選擇性地生長一第III族-N半導體包括生長一氮化鋁(AlN)成核層,繼之以生長一氮化鎵(GaN)主體,繼之以一極化層,繼之以生長更多GaN以便形成該等橫向磊晶生長區域。Example 44 includes the subject matter of Example 41 or 42, wherein selectively growing a Group III-N semiconductor from the trenches includes growing an aluminum nitride (AlN) nucleation layer, followed by growing a gallium nitride (GaN) nucleation layer. ) The main body, followed by a polarization layer, followed by the growth of more GaN to form the lateral epitaxial growth regions.
實例45包括實例41至44中之任一者之標的,其中使用該等橫向磊晶生長區域作為一遮罩來在該等橫向磊晶生長區域之間形成一電路特徵包括形成一電晶體閘極,該方法進一步包含:形成包括該閘極之一第一電晶體;及形成包括該第III族-N半導體之第二電晶體。Example 45 includes the subject of any one of Examples 41 to 44, wherein using the lateral epitaxial growth regions as a mask to form a circuit feature between the lateral epitaxial growth regions includes forming a transistor gate The method further includes: forming a first transistor including the gate; and forming a second transistor including the III-N semiconductor.
實例46包括實例45之標的,其中該第一電晶體係一PMOS第IV族電晶體,該電晶體在該上部半導體層中具有其通道,並且該等第二電晶體各自係NMOS第III-V族電晶體。Example 46 includes the subject of Example 45, wherein the first transistor system is a PMOS group IV transistor, the transistor has its channel in the upper semiconductor layer, and the second transistors are each NMOS III-V Group transistors.
實例47包括實例45之標的,其中該第一電晶體係一PMOS電晶體,該電晶體在該上部半導體層中具有其通道,並且該等第二電晶體各自係NMOSGaN電晶體,其中該上部半導體層係矽、鍺或矽鍺(SiGe)。Example 47 includes the subject of Example 45, wherein the first transistor system is a PMOS transistor, the transistor has its channel in the upper semiconductor layer, and each of the second transistors is an NMOSGaN transistor, wherein the upper semiconductor The layer is silicon, germanium or silicon germanium (SiGe).
實例48包括實例41至47中之任一者之標的,其中該等渠溝進一步蝕刻以使得其穿過該上部半導體層及該包埋絕緣體層,每個渠溝具有在該下部半導體層上之一底部,並且其中該等下部及上部半導體層中之每一者具有相對於該渠溝之方向的一晶體定向,並且該下部半導體層之晶體定向與該上部半導體層之晶體定向相同。Example 48 includes the subject matter of any one of Examples 41 to 47, wherein the trenches are further etched so that they pass through the upper semiconductor layer and the buried insulator layer, and each trench has an upper semiconductor layer on the lower semiconductor layer. A bottom, and wherein each of the lower and upper semiconductor layers has a crystal orientation relative to the direction of the trench, and the crystal orientation of the lower semiconductor layer is the same as the crystal orientation of the upper semiconductor layer.
實例49包括實例41至47中之任一者之標的,其中該等渠溝進一步蝕刻以使得其穿過該上部半導體層及該包埋絕緣體層,每個渠溝具有在該下部半導體層上之一底部,並且其中該等下部及上部半導體層中之每一者具有相對於該渠溝之方向的一晶體定向,並且該下部半導體層之晶體定向不同於該上部半導體層之晶體定向。Example 49 includes the subject matter of any one of Examples 41 to 47, wherein the trenches are further etched so that they pass through the upper semiconductor layer and the embedded insulator layer, and each trench has an upper semiconductor layer on the lower semiconductor layer. A bottom, and wherein each of the lower and upper semiconductor layers has a crystal orientation relative to the direction of the trench, and the crystal orientation of the lower semiconductor layer is different from the crystal orientation of the upper semiconductor layer.
實例50包括實例41至49中之任一者之標的,並且進一步包括在形成該電路特徵之後,移除該等橫向磊晶生長區域。然而,應注意,在其他實例中,該等橫向磊晶生長區域可保留在最終積體電路結構中。Example 50 includes the subject matter of any one of Examples 41 to 49, and further includes removing the lateral epitaxial growth regions after forming the circuit feature. However, it should be noted that in other examples, the lateral epitaxial growth regions may remain in the final integrated circuit structure.
示例性實施例之前述描述出於說明及描述之目的來提供。其不意欲為無遺漏的或限於所公開之精確形式。鑒於本揭示案,許多改進及變化為可能的。規定本揭示案之範圍不藉由此詳細說明來限制,而是實情為藉由隨附之申請專利範圍來限制。主張本申請案之優先權的將來提交之申請案可以不同方式來主張所揭示之標的,並且可總體上包括如本文個別地揭示或另外展示的一或多個限制的任何集合。The foregoing description of the exemplary embodiments is provided for purposes of illustration and description. It is not intended to be exhaustive or limited to the precise form disclosed. In view of this disclosure, many improvements and changes are possible. It is stipulated that the scope of this disclosure is not limited by this detailed description, but in fact is limited by the scope of the attached patent application. Future filings that claim the priority of this application may claim the disclosed subject matter in different ways, and may generally include any set of one or more limitations as disclosed herein individually or otherwise.
100‧‧‧積體電路100'‧‧‧積體電路101‧‧‧閘極電晶體101A、101B‧‧‧第IV族電晶體102‧‧‧電晶體102A、102B、102C‧‧‧III-N電晶體200‧‧‧基板205‧‧‧處理基板或晶圓210‧‧‧絕緣體層215‧‧‧半導體層220‧‧‧介電質層230‧‧‧STI層335‧‧‧渠溝440‧‧‧III-V半導體主體445‧‧‧III-V極化層450、450A、450B、450C‧‧‧III-V半導體材料460‧‧‧間隙570‧‧‧閘極渠溝680、1099、G‧‧‧閘極891‧‧‧閘極間隔物892‧‧‧側壁間隔物995、1097‧‧‧源極/汲極區域996‧‧‧S/D觸點1000‧‧‧運算系統1002‧‧‧母板1004‧‧‧處理器1006‧‧‧通訊晶片C‧‧‧觸點D‧‧‧汲極GD‧‧‧閘極介電質P‧‧‧極化層S‧‧‧源極SOI‧‧‧絕緣體上半導體結構W、Y‧‧‧距離X‧‧‧標稱距離100‧‧‧Integrated Circuit 100'‧‧‧Integrated Circuit 101‧‧‧
圖1係根據本揭示案之一實施例的使用共同基板上之共整合第III-V族NMOS電晶體及第IV族PMOS電晶體來組配之積體電路結構之橫截面視圖。FIG. 1 is a cross-sectional view of an integrated circuit structure assembled using a co-integrated group III-V NMOS transistor and a group IV PMOS transistor on a common substrate according to an embodiment of the present disclosure.
圖1'係根據本揭示案之另一實施例的使用共同基板上之共整合第III-V族NMOS電晶體及第IV族PMOS電晶體來組配之積體電路結構之橫截面視圖。FIG. 1'is a cross-sectional view of an integrated circuit structure assembled using a co-integrated group III-V NMOS transistor and a group IV PMOS transistor on a common substrate according to another embodiment of the present disclosure.
圖2至10示出根據本揭示案之一實施例的用於製備使用共同基板上之共整合第III-V族NMOS電晶體及第IV族PMOS電晶體來組配之積體電路結構之示例性過程。2 to 10 show an example of an integrated circuit structure for preparing an integrated circuit structure assembled using a co-integrated group III-V NMOS transistor and a group IV PMOS transistor on a common substrate according to an embodiment of the present disclosure Sexual process.
圖11係根據本揭示案之一些實施例的用如本文揭示之積體電路結構中之一或多者來實行之示例性運算系統。FIG. 11 is an exemplary computing system implemented with one or more of the integrated circuit structures disclosed herein according to some embodiments of the present disclosure.
本發明實施例之此等及其他特徵藉由結合本文描述之附圖來閱讀以下詳細說明來更好地理解。在附圖中,各圖中例示的每一相同或幾乎相同部件可藉由類似數字表示。出於清晰性之目的,並未在每一圖中標記每一部件。此外,應瞭解,附圖不一定按比例繪製或意欲將所描述之實施例限於所展示之具體組態。例如,雖然一些圖總體上指示直線、直角及光滑表面,但是在給出製造過程之真實世界限制的情況下,所揭示技術之實際實行方案可具有不夠完美之直線及直角,並且一些特徵可具有表面拓撲或另外不光滑的。總之,附圖僅僅為了示出示例性結構來提供。These and other features of the embodiments of the present invention can be better understood by reading the following detailed description in conjunction with the accompanying drawings described herein. In the drawings, each identical or almost identical component illustrated in each figure may be represented by a similar number. For clarity, not every part is labeled in every figure. In addition, it should be understood that the drawings are not necessarily drawn to scale or are intended to limit the described embodiments to the specific configurations shown. For example, although some figures generally indicate straight lines, right angles and smooth surfaces, given the real-world constraints of the manufacturing process, the actual implementation of the disclosed technology may have imperfect straight lines and right angles, and some features may have Surface topology or otherwise not smooth. In summary, the drawings are provided only to illustrate exemplary structures.
100‧‧‧積體電路 100‧‧‧Integrated Circuit
101A‧‧‧第IV族電晶體 101A‧‧‧Group IV Transistor
101B‧‧‧第IV族電晶體 101B‧‧‧Group IV Transistor
102A、102B、102C‧‧‧III-N電晶體 102A, 102B, 102C‧‧‧III-N Transistor
C‧‧‧觸點 C‧‧‧Contact
D‧‧‧汲極 D‧‧‧Dip pole
G‧‧‧閘極 G‧‧‧Gate
GD‧‧‧閘極介電質 GD‧‧‧Gate Dielectric
P‧‧‧極化層 P‧‧‧Polarization layer
S‧‧‧源極 S‧‧‧Source
SOI‧‧‧絕緣體上半導體結構 SOI‧‧‧Semiconductor-on-insulator structure
W、Y‧‧‧距離 W, Y‧‧‧Distance
X‧‧‧標稱距離 X‧‧‧nominal distance
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| FR3161798A1 (en) * | 2024-04-29 | 2025-10-31 | Soitec Belgium | SEMICONDUCTIVE STRUCTURE AND MANUFACTURING METHOD FOR MONOLITHIC INTEGRATION OF FUNCTIONALITIES |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW201810612A (en) | 2018-03-16 |
| WO2018004607A1 (en) | 2018-01-04 |
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