TWI746151B - Tunable frequency ionizer controller - Google Patents
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Abstract
Description
本發明是有關於一種離子機控制裝置,特別是指一種可調頻離子機控制裝置。The present invention relates to an ion machine control device, in particular to an adjustable frequency ion machine control device.
離子機(又稱靜電消除器,ionizer)廣泛地使用於精密電子產品、醫藥製造、塑膠、光學玻璃、電子業、液晶面板、光電、半導體等等產業,藉以防塵、消除靜電以及防止電子零件與電路板損壞,且能於塑膠製品塗裝之前置處理中保持應有之品質。目前各種類型的離子機裝置與技術主要是以電暈放電式之離子機使用最為廣泛。依據將電壓施加到電極針的技術與方式,可將離子機分為多種類型,包含直流(DC)方式、交流(AC)方式、脈衝直流方式、及交流方波方式,共四種方式。Ionizers (also known as static eliminators, ionizers) are widely used in precision electronic products, pharmaceutical manufacturing, plastics, optical glass, electronics, liquid crystal panels, optoelectronics, semiconductors, and other industries to prevent dust, eliminate static electricity, and prevent electronic parts from interacting with The circuit board is damaged, and the quality can be maintained during the processing before the plastic product coating. At present, various types of ionizer devices and technologies are mainly corona discharge type ionizers that are most widely used. According to the technology and method of applying voltage to the electrode needles, the ionizer can be divided into various types, including direct current (DC) method, alternating current (AC) method, pulsed direct current method, and alternating current square wave method, a total of four methods.
採用直流(DC)方式之離子機系統是一種持續將正或負的直流電壓施加至一電極針之技術。此種方式雖可以消除產品生產作業環境中的靜電,但僅能消除單一極性之靜電,消除靜電之效果相當有限,且因僅能消除單一極性之靜電,因此離子平衡性較差。The ion machine system adopting the direct current (DC) method is a technology that continuously applies a positive or negative direct current voltage to an electrode needle. Although this method can eliminate the static electricity in the production environment of the product, it can only eliminate the static electricity of a single polarity, and the effect of eliminating static electricity is quite limited, and because it can only eliminate the static electricity of a single polarity, the ion balance is poor.
採用交流(AC)方式之離子機系統主要是持續將交流弦波電壓施加至一電極針之技術。由於能夠交替產生極高壓的正弦波形,因此可製造正負離子,在消除生產作業環境中的靜電時,具有相當良好的離子平衡狀態。但此種離子機所產生的離子會快速重新合併,因此不適用於執行長距離的靜電消除。The ion machine system adopting the alternating current (AC) method is mainly a technology of continuously applying an alternating sine wave voltage to an electrode needle. Because it can alternately generate extremely high-voltage sine waveforms, it can produce positive and negative ions, and has a fairly good ion balance when eliminating static electricity in the production environment. However, the ions produced by this type of ion machine will recombine quickly, so it is not suitable for performing long-distance static elimination.
採用脈衝直流方式之離子機系統是一種持續將DC電壓交替載入至正負電極(即兩電極探針)之技術,藉以致使離子機上的正負電極可產生均勻分佈之離子。此種離子機所產生的離子數量較多,因此靜電消除速度較快,但應用於棒形離子機時,縱向的離子平衡性較差,且由於一組輸出具有兩支電極針,若電極針發生髒汙或磨損,則明顯影響靜電消除的速度與離子平衡性。The ionizer system using pulsed direct current is a technology that continuously loads DC voltage alternately to the positive and negative electrodes (ie, two-electrode probe), so that the positive and negative electrodes on the ionizer can generate evenly distributed ions. This type of ion machine produces a large number of ions, so the speed of static elimination is faster, but when applied to a rod ion machine, the longitudinal ion balance is poor, and because a set of output has two electrode needles, if the electrode needles Dirty or wear will obviously affect the speed of static elimination and ion balance.
採用交流方波方式之離子機系統的架構與所產生的輸出波形如圖1所示,此種離子機主要持續交替向電極針施加正與負的直流電壓,產生的離子數量較多,靜電消除速度較快,且單一組輸出僅使用單一電極,較不致產生電極針髒汙或磨損之問題。The structure of the ion machine system adopting the AC square wave method and the output waveform generated are shown in Figure 1. This kind of ion machine mainly continuously alternately applies positive and negative DC voltage to the electrode needles, resulting in a large number of ions and eliminating static electricity. The speed is faster, and only a single electrode is used for a single output group, which is less likely to cause the problem of electrode needle contamination or wear.
然而,傳統採用交流方波方式之離子機系統的架構由兩個電壓源與許多級倍壓電路所構成,體積與重量極為龐大,所輸出的高電壓波形之頻率皆無法調整,靜電消除功能單調。再者,傳統離子機僅能產生單一種波形,即僅純直流、僅交流正弦波或僅交流方波,不具波形選擇性,所以適用場合極為受限。傳統離子機因兩組電壓源經過各自的多級倍壓電路方能產生正負高壓波形,容易造成波形正負高壓之不平衡現象,導致生產作業環境離子化不均勻的結果,靜電消除功能不佳。因此,傳統離子機的靜電消除功能、範圍以及使用場合皆受到限制,而成為一個待改善的問題。However, the architecture of the traditional ion machine system using AC square wave mode is composed of two voltage sources and many voltage doubler circuits. The volume and weight are extremely large, and the frequency of the output high voltage waveform cannot be adjusted. Static elimination function monotonous. Furthermore, the traditional ion machine can only generate a single waveform, that is, only pure DC, only AC sine wave, or only AC square wave, and has no waveform selectivity, so the applicable occasions are extremely limited. Traditional ionizers can generate positive and negative high voltage waveforms due to the two sets of voltage sources passing through their own multi-stage voltage doubler circuits, which can easily cause the unbalance of the positive and negative high voltages of the waveforms, resulting in uneven ionization in the production environment and poor static elimination. . Therefore, the static elimination function, scope, and use occasions of the traditional ion machine are all limited, and become a problem to be improved.
因此,本發明的目的,即在提供一種輸出頻率可調整的可調頻離子機控制裝置。Therefore, the purpose of the present invention is to provide an adjustable frequency ion machine control device with adjustable output frequency.
於是,本發明之一觀點,提供一種可調頻離子機控制裝置,適用於一直流輸入電源及一電極探針,並包含一變壓器、一推挽式並聯諧振電路、及一控制模組。Therefore, one aspect of the present invention provides a control device for a tunable frequency ion machine, which is suitable for a DC input power supply and an electrode probe, and includes a transformer, a push-pull parallel resonant circuit, and a control module.
該變壓器包括位於一次側的一第一繞組與一第四繞組,及位於二次側的一第二繞組與一第三繞組,該第一繞組的等效電感值等於一激磁電感量,該第二繞組電連接該電極探針以輸出一能夠產生正負離子的弦波輸出信號。The transformer includes a first winding and a fourth winding on the primary side, and a second winding and a third winding on the secondary side. The equivalent inductance of the first winding is equal to a magnetizing inductance. The two windings are electrically connected to the electrode probe to output a sine wave output signal capable of generating positive and negative ions.
該推挽式並聯諧振電路,電連接該直流輸入電源及該電壓器的該第一繞組及該第四繞組,並包括一第一電感、一第一電阻、一第一功率開關、一第二功率開關、及一諧振電容,且具有一諧振頻率f o,該第一功率開關及該第二功率開關受到該第四繞組的控制而導通或不導通,L p是該激磁電感量,C o是該諧振電容的電容值,該弦波輸出信號的頻率等於該諧振頻率。 The push-pull parallel resonant circuit is electrically connected to the DC input power supply and the first winding and the fourth winding of the voltage transformer, and includes a first inductor, a first resistor, a first power switch, and a second The power switch and a resonant capacitor have a resonant frequency f o , the first power switch and the second power switch are controlled by the fourth winding to be conductive or non-conductive, L p is the magnetizing inductance, C o Is the capacitance value of the resonant capacitor, and the frequency of the sine wave output signal is equal to the resonant frequency.
該控制模組電連接該變壓器的該第三繞組,並根據一設定電壓值決定流經該第三繞組的一直流電流的大小,以改變該激磁電感量的大小,進而改變該諧振頻率的大小。The control module is electrically connected to the third winding of the transformer, and determines the magnitude of the DC current flowing through the third winding according to a set voltage value, so as to change the magnitude of the magnetizing inductance, thereby changing the magnitude of the resonance frequency .
在一些實施態樣中,其中,該控制模組包括電連接該變壓器的該第三繞組的一降壓轉換器(Buck converter)、電連接該降壓轉換器與該第三繞組的一電流感測器、及電連接該降壓轉換器與該電流感測器的一控制單元,該電流感測器偵測該直流電流的大小,該控制單元根據該電流感測器所偵測的該直流電流的大小,控制該降壓轉換器將一輸入參考電壓轉換以穩定輸出該直流電流,且根據該設定電壓值決定該直流電流的大小。In some embodiments, the control module includes a buck converter electrically connected to the third winding of the transformer, and a current sensor electrically connected to the buck converter and the third winding. And a control unit electrically connected to the buck converter and the current sensor, the current sensor detects the magnitude of the direct current, and the control unit according to the direct current detected by the current sensor The magnitude of the current controls the buck converter to convert an input reference voltage to stably output the DC current, and the magnitude of the DC current is determined according to the set voltage value.
在一些實施態樣中,其中,該電流感測器包括一第一端、一第二端、及一輸出端,該輸出端輸出指示流經該第一端與該第二端之該直流電流的大小的信號。該降壓轉換器包含一第三功率開關、一第四功率開關、及一第二電感。In some embodiments, the current sensor includes a first terminal, a second terminal, and an output terminal, and the output terminal outputs an indication of the direct current flowing through the first terminal and the second terminal The size of the signal. The buck converter includes a third power switch, a fourth power switch, and a second inductor.
該第三功率開關包括接收該輸入參考電壓的一第一端、一第二端、及一控制端。該第四功率開關包括電連接該第三功率開關的該第二端的一第一端、一第二端、及一控制端。該第二電感包括電連接該第三功率開關的該第二端的一第一端,及電連接該電流感測器的該第一端的一第二端。The third power switch includes a first terminal receiving the input reference voltage, a second terminal, and a control terminal. The fourth power switch includes a first terminal, a second terminal, and a control terminal electrically connected to the second terminal of the third power switch. The second inductor includes a first end electrically connected to the second end of the third power switch, and a second end electrically connected to the first end of the current sensor.
該變壓器的該第三繞組電連接於該電流感測器的該第二端與該第四功率開關的該第二端之間。該控制單元電連接該電流感測器的該輸出端,以獲得該直流電流的大小,並還電連接該第三功率開關及該第四功率開關,以根據該直流電流的大小,控制該第三功率開關及該第四功率開關導通或不導通,以穩定輸出該直流電流。The third winding of the transformer is electrically connected between the second end of the current sensor and the second end of the fourth power switch. The control unit is electrically connected to the output end of the current sensor to obtain the magnitude of the direct current, and is also electrically connected to the third power switch and the fourth power switch to control the first power switch according to the magnitude of the direct current The three-power switch and the fourth power switch are turned on or off to stably output the direct current.
在另一些實施態樣中,其中,該可調頻離子機控制裝置還包含一倍壓模組,及一第一切換開關。該變壓器還包括位於二次側的一第五繞組及一第六繞組。In other embodiments, the control device of the tunable frequency ion machine further includes a voltage doubling module and a first switch. The transformer also includes a fifth winding and a sixth winding on the secondary side.
該倍壓模組包括一第一倍壓電路(Voltage multiplier)及一第二倍壓電路,該第一倍壓電路電連接該第五繞組,以將該第五繞組所輸出的一弦波信號的大於零的部分,放大為大於零的一第一方波信號,該第二倍壓電路電連接該第六繞組,以將該第六繞組所輸出的另一弦波信號的小於零的部分,放大為小於零的一第二方波信號,該倍壓模組還結合該第一方波信號及該第二方波信號為一方波輸出信號,並輸出至該第一切換開關。The voltage multiplier module includes a first voltage multiplier circuit (Voltage multiplier) and a second voltage multiplier circuit. The first voltage multiplier circuit is electrically connected to the fifth winding to output a voltage output from the fifth winding. The part of the sine wave signal greater than zero is amplified into a first square wave signal greater than zero, and the second voltage doubling circuit is electrically connected to the sixth winding so that the second sine wave signal output by the sixth winding is The part smaller than zero is amplified into a second square wave signal smaller than zero. The voltage doubler module also combines the first square wave signal and the second square wave signal into a square wave output signal and outputs it to the first switch switch.
該第一切換開關包括電連接該第二繞組以接收該弦波輸出信號的一第一輸入端、電連接該倍壓模組以接收該方波輸出信號的一第二輸入端、一選擇端、及電連接該電極探針的一輸出端,並根據該選擇端的信號,決定將該弦波輸出信號或該方波輸出信號輸出至該輸出端。該控制模組還電連接該第一切換開關的該選擇端,並根據一選擇設定值,控制該選擇端。The first switch includes a first input terminal electrically connected to the second winding to receive the sine wave output signal, a second input terminal electrically connected to the voltage doubler module to receive the square wave output signal, and a selection terminal , And an output terminal of the electrode probe is electrically connected, and according to the signal of the selection terminal, it is determined to output the sine wave output signal or the square wave output signal to the output terminal. The control module is also electrically connected to the selection terminal of the first switch, and controls the selection terminal according to a selection setting value.
在一些實施態樣中,其中,該倍壓模組還包括一第二切換開關,該第二切換開關包含電連接該第一倍壓電路以接收該第一方波信號的一第一輸入端、電連接該第二倍壓電路以接收該第二方波信號的一第二輸入端、一選擇端、及電連接該第一切換開關的該第二輸入端以輸出該方波輸出信號的一輸出端,並根據該選擇端的信號,決定將該第一方波信號或該第二方波信號輸出至該輸出端。In some embodiments, the voltage doubler module further includes a second switch, and the second switch includes a first input electrically connected to the first voltage doubler circuit to receive the first square wave signal Terminal, a second input terminal electrically connected to the second voltage doubler circuit to receive the second square wave signal, a selection terminal, and the second input terminal electrically connected to the first switch to output the square wave output An output terminal of the signal, and according to the signal of the selection terminal, it is determined to output the first square wave signal or the second square wave signal to the output terminal.
該控制模組還電連接該第二切換開關的該選擇端,及該第一切換開關的該輸出端,當該控制模組控制該第一切換開關的該選擇端,以將該方波輸出信號輸出至該第一切換開關的該輸出端時,該控制模組偵測該輸出端的該方波輸出信號,並根據該方波輸出信號分別在大於零及小於零的電壓大小及時間長短,控制該第二切換開關的該選擇端,以調整該方波輸出信號分別在大於零及小於零的電壓的時間大小,使得該電極探針所產生的正負離子保持平衡。The control module is also electrically connected to the selection terminal of the second switch and the output terminal of the first switch. When the control module controls the selection terminal of the first switch to output the square wave When a signal is output to the output terminal of the first switch, the control module detects the square wave output signal at the output terminal, and according to the square wave output signal, the voltage and time length are greater than zero and less than zero, respectively, The selection terminal of the second switch is controlled to adjust the time size of the square wave output signal at a voltage greater than zero and less than zero, respectively, so that the positive and negative ions generated by the electrode probe maintain a balance.
在另一些實施態樣中,其中,該第一倍壓電路包含一第一電容、一第一二極體、一第二電容、及一第二二極體。該第一電容包括電連接該第五繞組的一第一端,及一第二端。該第一二極體包括電連接該第一電容的該第二端的一陽極端,及一陰極端。該第二電容包括電連接該第一二極體的該陰極端的一第一端,及一第二端。該第二二極體包括電連接該第二電容的該第二端的一陽極端,及電連接該第一電容的該第二端且輸出該第一方波信號的一陰極端。In other embodiments, the first voltage doubler circuit includes a first capacitor, a first diode, a second capacitor, and a second diode. The first capacitor includes a first end electrically connected to the fifth winding, and a second end. The first diode includes an anode terminal and a cathode terminal electrically connected to the second terminal of the first capacitor. The second capacitor includes a first end electrically connected to the cathode end of the first diode, and a second end. The second diode includes an anode terminal electrically connected to the second terminal of the second capacitor, and a cathode terminal electrically connected to the second terminal of the first capacitor and outputting the first square wave signal.
該第二倍壓電路包含一第三電容、一第三二極體、一第四電容、及一第四二極體。該第三電容包括電連接該第六繞組的一第一端,及一第二端。該第三二極體包括電連接該第三電容的該第二端的一陽極端,及一陰極端。該第四電容包括電連接該第三二極體的該陰極端的一第一端,及一第二端。該第四二極體包括電連接該第四電容的該第二端的一陽極端,及電連接該第三電容的該第二端且輸出該第二方波信號的一陰極端。The second voltage doubler circuit includes a third capacitor, a third diode, a fourth capacitor, and a fourth diode. The third capacitor includes a first end and a second end electrically connected to the sixth winding. The third diode includes an anode terminal and a cathode terminal electrically connected to the second terminal of the third capacitor. The fourth capacitor includes a first end electrically connected to the cathode end of the third diode, and a second end. The fourth diode includes an anode terminal electrically connected to the second terminal of the fourth capacitor, and a cathode terminal electrically connected to the second terminal of the third capacitor and outputting the second square wave signal.
在另一些實施態樣中,其中,該變壓器的該第一繞組包含一第一端、一第二端、及一中心抽頭端,該第四繞組包含一第一端及一第二端。該推挽式並聯諧振電路的該第一電阻包含電連接該直流輸入電源的一第一端,及一第二端。In other embodiments, the first winding of the transformer includes a first end, a second end, and a center tap end, and the fourth winding includes a first end and a second end. The first resistor of the push-pull parallel resonant circuit includes a first end and a second end electrically connected to the DC input power source.
該第一電感包含電連接該第一電阻的該第一端的一第一端,及電連接該第一繞組的該中心抽頭端的一第二端。該第一功率開關包含電連接該第一繞組的該第一端的一第一端、接地的一第二端、及電連接該第一電阻的該第二端與該第四繞組的該第二端的一控制端。該第二功率開關包含電連接該第一繞組的該第二端的一第一端、接地的一第二端、及電連接該第四繞組的該第一端的一控制端。該諧振電容包含電連接該第一繞組的該第一端的一第一端,及電連接該第一繞組的該第二端的一第二端。The first inductor includes a first end electrically connected to the first end of the first resistor, and a second end electrically connected to the center tap end of the first winding. The first power switch includes a first end that is electrically connected to the first end of the first winding, a second end that is grounded, and the second end that is electrically connected to the first resistor and the first end of the fourth winding. One control end of the two ends. The second power switch includes a first terminal electrically connected to the second terminal of the first winding, a second terminal grounded, and a control terminal electrically connected to the first terminal of the fourth winding. The resonant capacitor includes a first end electrically connected to the first end of the first winding, and a second end electrically connected to the second end of the first winding.
於是,本發明之另一觀點,提供一種可調頻離子機控制裝置,適用於一直流輸入電源及一電極探針,並包含一變壓器、一推挽式並聯諧振電路、一倍壓模組、及一控制模組。Therefore, another aspect of the present invention provides a control device for a tunable frequency ion machine, which is suitable for a DC input power supply and an electrode probe, and includes a transformer, a push-pull parallel resonant circuit, a voltage doubling module, and One control module.
該變壓器包括位於一次側的一第一繞組與一第四繞組,及位於二次側的一第三繞組、一第五繞組、與一第六繞組,該第一繞組的等效電感值等於一激磁電感量。The transformer includes a first winding and a fourth winding on the primary side, and a third winding, a fifth winding, and a sixth winding on the secondary side. The equivalent inductance of the first winding is equal to one Excitation inductance.
該推挽式並聯諧振電路電連接該直流輸入電源及該電壓器的該第一繞組及該第四繞組,並包括一第一電感、一第一電阻、一第一功率開關、一第二功率開關、及一諧振電容,且具有一諧振頻率f o,該第一功率開關及該第二功率開關受到該第四繞組的控制而導通或不導通,L p是該激磁電感量,C o是該諧振電容的電容值,該弦波輸出信號的頻率等於該諧振頻率。 The push-pull parallel resonant circuit is electrically connected to the DC input power supply and the first winding and the fourth winding of the voltage transformer, and includes a first inductor, a first resistor, a first power switch, and a second power Switch, and a resonant capacitor, and have a resonant frequency f o , the first power switch and the second power switch are controlled by the fourth winding to be conductive or non-conductive, L p is the magnetizing inductance, C o is The capacitance value of the resonant capacitor and the frequency of the sine wave output signal are equal to the resonant frequency.
該倍壓模組電連接該變壓器及該電極探針,並包括一第一倍壓電路(Voltage multiplier)及一第二倍壓電路,該第一倍壓電路電連接該第五繞組,以將該第五繞組所輸出的一弦波信號的大於零的部分,放大為大於零的一第一方波信號,該第二倍壓電路電連接該第六繞組,以將該第六繞組所輸出的另一弦波信號的小於零的部分,放大為小於零的一第二方波信號,該倍壓模組還結合該第一方波信號及該第二方波信號為一方波輸出信號,並輸出至該電極探針,進而輸出能夠產生正負離子的該方波輸出信號。The voltage multiplier module is electrically connected to the transformer and the electrode probe, and includes a first voltage multiplier circuit (Voltage multiplier) and a second voltage multiplier circuit, the first voltage multiplier circuit is electrically connected to the fifth winding , To amplify the part of a sine wave signal output by the fifth winding that is greater than zero into a first square wave signal greater than zero, and the second voltage doubler circuit is electrically connected to the sixth winding to The part of the other sine wave signal output by the six windings that is smaller than zero is amplified into a second square wave signal smaller than zero. The voltage doubler module also combines the first square wave signal and the second square wave signal into one The wave output signal is output to the electrode probe, and then the square wave output signal capable of generating positive and negative ions is output.
該控制模組電連接該變壓器的該第三繞組,並根據一設定電壓值決定流經該第三繞組的一直流電流的大小,以改變該激磁電感量的大小,進而改變該諧振頻率的大小。The control module is electrically connected to the third winding of the transformer, and determines the magnitude of the DC current flowing through the third winding according to a set voltage value, so as to change the magnitude of the magnetizing inductance, thereby changing the magnitude of the resonance frequency .
在一些實施態樣中,其中,該倍壓模組還包括一第二切換開關,該第二切換開關包含電連接該第一倍壓電路以接收該第一方波信號的一第一輸入端、電連接該第二倍壓電路以接收該第二方波信號的一第二輸入端、一選擇端、及電連接該電極探針以輸出該方波輸出信號的一輸出端,並根據該選擇端的信號,決定將該第一方波信號或該第二方波信號輸出至該輸出端。In some embodiments, the voltage doubler module further includes a second switch, and the second switch includes a first input electrically connected to the first voltage doubler circuit to receive the first square wave signal Terminal, a second input terminal electrically connected to the second voltage doubler circuit to receive the second square wave signal, a selection terminal, and an output terminal electrically connected to the electrode probe to output the square wave output signal, and According to the signal of the selection terminal, it is determined to output the first square wave signal or the second square wave signal to the output terminal.
該控制模組還電連接該第二切換開關的該選擇端,及該第一切換開關的該輸出端,當該控制模組偵測該輸出端的該方波輸出信號,並根據該方波輸出信號分別在大於零及小於零的電壓大小及時間長短,控制該第二切換開關的該選擇端,以調整該方波輸出信號分別在大於零及小於零的電壓的時間大小,使得該電極探針所產生的正負離子保持平衡。The control module is also electrically connected to the selection terminal of the second switch and the output terminal of the first switch. When the control module detects the square wave output signal of the output terminal, and outputs it according to the square wave When the signal is at a voltage greater than zero and less than zero, and the length of time, the selection terminal of the second switch is controlled to adjust the time of the square wave output signal at a voltage greater than zero and less than zero, so that the electrode probes The positive and negative ions produced by the needle maintain a balance.
本發明的功效在於:藉由該推挽式並聯諧振電路及該變壓器,將來自該直流輸入電源的一直流輸入電壓,放大並轉換為該弦波輸出信號至該電極探針而產生正負離子。且藉由該控制模組控制流經該第三繞組的該直流電流的大小,以改變該激磁電感量的大小,進而改變該諧振頻率的大小,而能夠實現一種可調頻率的離子機控制裝置。The effect of the present invention is to amplify and convert the DC input voltage from the DC input power source into the sine wave output signal to the electrode probe by the push-pull parallel resonant circuit and the transformer to generate positive and negative ions. And by controlling the magnitude of the direct current flowing through the third winding by the control module to change the magnitude of the magnetizing inductance, and then the magnitude of the resonance frequency, a frequency-adjustable ion machine control device can be realized .
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same numbers.
參閱圖2,本發明可調頻離子機控制裝置之一實施例,適用於一直流輸入電源91及一電極探針92,並包含一變壓器1、一推挽式並聯諧振電路2、一倍壓模組3、一控制模組4、及一第一切換開關5。Referring to FIG. 2, an embodiment of the control device of the adjustable frequency ion machine of the present invention is suitable for a DC
該變壓器1包括位於一次側的一第一繞組N1與一第四繞組N4,及位於二次側的一第二繞組N2、一第三繞組N3、一第五繞組N5、與一第六繞組N6。該第一繞組N1的等效電感值等於一激磁電感量L
p。該第一繞組N1包含一第一端111、一第二端112、及一中心抽頭端113。該第三繞組N3包含一第一端131及一第二端132。該第四繞組N4包含一第一端141及一第二端142。該第五繞組N5包含一第一端151及一第二端152。該第六繞組N6包含一第一端161及一第二端162。
The
該推挽式並聯諧振電路(又稱為自激式Royer諧振電路)2電連接該直流輸入電源91,以接收一直流輸入電壓,並電連接該電壓器的該第一繞組N1及該第四繞組N4,且包括一第一電感21、一第一電阻22、一輸入電容26、一第一功率開關23、一第二功率開關24、及一諧振電容25,且具有一諧振頻率f
o。該直流輸入電壓例如是24伏特。該諧振頻率f
o的公式如下:其中,C
o是該諧振電容25的電容值。
The push-pull parallel resonant circuit (also called self-excited Royer resonant circuit) 2 is electrically connected to the DC
該第一電阻22包含電連接該直流輸入電源91以接收該直流輸入電壓的一第一端,及一第二端。該第一電感21包含電連接該第一電阻22的該第一端的一第一端,及電連接該第一繞組N1的該中心抽頭端113的一第二端。該第一功率開關23包含電連接該第一繞組N1的該第一端111的一第一端、接地的一第二端、及電連接該第一電阻22的該第二端與該第四繞組N4的該第二端142的一控制端。該第二功率開關24包含電連接該第一繞組N1的該第二端112的一第一端、接地的一第二端、及電連接該第四繞組N4的該第一端141的一控制端。該諧振電容25包含電連接該第一繞組N1的該第一端111的一第一端,及電連接該第一繞組N1的該第二端112的一第二端。該輸入電容26包含電連接該直流輸入電源91以接收該直流輸入電壓的一第一端,及接地的一第二端。The
由於該變壓器1的該第四繞組N4與該第一個繞組N1纏繞在同一個鐵芯,因此該第四繞組N4會耦合諧振槽所產生的正弦波,藉以驅動該第一功率開關23與該第二功率開關24,且該第一功率開關23與該第二功率開關24是各以50%的責任週期交互切換。此種驅動方式即所謂自激式架構,亦即該第一功率開關23與該第二功率開關24之驅動控制訊號乃是由電路本身的該變壓器1的該第四繞組N4所提供,不需要外加額外的驅動與控制電路,具有電路簡化之優點。且該推挽式並聯諧振電路2的另一優點是推挽型式之架構,該第一功率開關23與該第二功率開關24共地,不需隔離該第一功率開關23與該第二功率開關24之驅動控制訊號。Since the fourth winding N4 of the
參閱圖2與圖3,該倍壓模組3包括一第一倍壓電路(Voltage multiplier)31、一第二倍壓電路32、及一第二切換開關33。該第一倍壓電路31電連接該第五繞組N5,以將該第五繞組N5所輸出的一弦波信號的大於零的部分,放大為大於零的一第一方波信號。該第二倍壓電路32電連接該第六繞組N6,以將該第六繞組N6所輸出的另一弦波信號的小於零的部分,放大為小於零的一第二方波信號。該第二切換開關33包含電連接該第一倍壓電路31以接收該第一方波信號的一第一輸入端、電連接該第二倍壓電路32以接收該第二方波信號的一第二輸入端、接收一第二選擇信號S2的一選擇端、及電連接該第一切換開關5以輸出一方波輸出信號VO2的一輸出端,並根據該第二選擇信號S2,決定將該第一方波信號或該第二方波信號輸出至該輸出端。Referring to FIGS. 2 and 3, the
舉例來說,該第一倍壓電路31包含一第一電容311、一第一二極體312、一第二電容313、及一第二二極體314。該第一電容311包括電連接該第五繞組N5的該第一端151的一第一端,及一第二端。該第五繞組N5的該第二端152接地。該第一二極體312包括電連接該第一電容311的該第二端的一陽極端,及一陰極端。該第二電容313包括電連接該第一二極體312的該陰極端的一第一端,及一第二端。該第二二極體314包括電連接該第二電容313的該第二端的一陽極端,及電連接該第一電容311的該第二端且輸出該第一方波信號的一陰極端。For example, the first
該第二倍壓電路32與該第一倍壓電路31大致上相同。該第二倍壓電路32包含一第三電容321、一第一三極體322、一第四電容323、及一第四二極體324。該第三電容321包括電連接該第六繞組N6的該第二端162的一第一端,及一第二端。該第六繞組N6的該第一端161接地。該第三二極體322包括電連接該第三電容321的該第二端的一陽極端,及一陰極端。該第四電容323包括電連接該第三二極體的322該陰極端的一第一端,及一第二端。該第四二極體324包括電連接該第四電容323的該第二端的一陽極端,及電連接該第三電容321的該第二端且輸出該第二方波信號的一陰極端。The second
參閱圖2與圖4,該控制模組4電連接該變壓器1的該第三繞組N3,並根據一設定電壓值決定流經該第三繞組N3的一直流電流的大小,以改變該激磁電感量L
p的大小,進而改變該諧振頻率的大小。更詳細地說,該控制模組4包括電連接該變壓器1的該第三繞組N3的一降壓轉換器(Buck converter)41、電連接該降壓轉換器41與該第三繞組N3的一電流感測器42、及電連接該降壓轉換器41與該電流感測器42的一控制單元43。該電流感測器42偵測該直流電流的大小。該控制單元43根據該電流感測器42所偵測的該直流電流的大小,控制該降壓轉換器41將一輸入參考電壓V1轉換以穩定輸出該直流電流,且根據該設定電壓值決定該直流電流的大小。
2 and 4, the
由於該變壓器1的該激磁電感量L
p與磁導率μ、繞組匝數N的平方、及等效磁路截面積A
e成正比,而與等效磁路長度l
e成反比,其關係式如下。再者,由於該磁導率μ會隨著磁場強度之增加而變小,或隨著磁化強度減弱而變大,因此,藉由該控制模組4根據該設定電壓值決定該直流電流的大小能夠改變該磁場強度,進而改變該激磁電感量L
p。
Since the magnetizing inductance L p of the
在本實施例中,該電流感測器42包括一第一端、電連接該第三繞組N3的該第一端131的一第二端、及一輸出端,該輸出端輸出指示流經該第一端與該第二端之該直流電流的大小的一信號。該降壓轉換器41包含一第三功率開關411、一第四功率開關412、及一第二電感413。該第三功率開關411包括一第一端、一第二端、及接收一第一開關信號S3的一控制端。該第四功率開關412包括電連接該第三功率開關411的該第二端的一第一端、電連接該第三繞組N3的該第二端132的一第二端、及接收一第二開關信號S4的一控制端。該第二電感413包括電連接該第三功率開關411的該第二端的一第一端,及電連接該電流感測器42的該第一端的一第二端。該第三功率開關411的該第一端與該第四功率開關412的該第二端接收該輸入參考電壓V1。In this embodiment, the
由於本發明可調頻離子機控制裝置所對應的離子機是以及高電壓致使生產作業環境離子化,而消除靜電,因此離子機為空載輸出,使得該降壓轉換器41所需要的功率等級並不高,最高僅約數十瓦,其設計極為簡易,在此不再贅述。另外要說明的是:在本實施例中,該降壓轉換器41是一種同步的降壓轉換器,而在其他的實施例中,也可以是一種非同步的降壓轉換器。Since the ion machine corresponding to the adjustable frequency ion machine control device of the present invention is and the high voltage causes the production environment to ionize and eliminate static electricity, the ion machine has no-load output, so that the power level required by the step-
該控制單元43包括一取樣電路(Sampling circuit)431、一微控制器(MCU)432、及一驅動電路433。該取樣電路431電連接該電流感測器42的該輸出端,以將該輸出端所輸出的該信號作等比例的縮小,使得能夠符合該微控制器432所能接收的信號大小的範圍。該微控制器432電連接該取樣電路431以獲得該直流電流的大小,並還電連接該驅動電路433以產生該第一開關信號S3及該第二開關信號S4,且根據該直流電流的大小,分別控制該第三功率開關411及該第四功率開關412導通或不導通,以穩定輸出該直流電流。由於該微控制器432的輸出能力不足(如電流及/或電壓太小)而無法直接控制該第三功率開關411及該第四功率開關412進行切換(即導通與截止),因此,藉由該驅動電路433的設置,使得該第三功率開關411及該第四功率開關412能夠正常作動。The
參閱圖2、圖3、與圖4,該第一切換開關5包括電連接該第二繞組N2以接收能夠產生正負離子的一弦波輸出信號VO1的一第一輸入端、電連接該倍壓模組3以接收該方波輸出信號VO2的一第二輸入端、接收一第一選擇信號S1的一選擇端、及電連接該電極探針92的一輸出端,並根據該第一選擇信號S1,決定將該弦波輸出信號VO1或該方波輸出信號VO2輸出至該輸出端。該弦波輸出信號VO1及該方波輸出信號VO2的頻率都等於該諧振頻率。此外,該第一切換開關5及該第二切換開關33例如都是藉由至少一繼電器或功率開關電晶體所組成,以能夠切換所要輸出的信號是來自兩個輸入信號之其中哪一者。Referring to FIGS. 2, 3, and 4, the
該控制模組4的該控制單元43還電連接該第一切換開關5的該選擇端,並根據一選擇設定值,決定該第一選擇信號S1以控制該選擇端。也就是能夠藉由該選擇設定值選擇將該弦波輸出信號VO1或該方波輸出信號VO2輸出至該電極探針92而產生正負離子。The
此外,該控制模組4的該控制單元43的該微控制器432還電連接該第二切換開關33的該選擇端,該取樣電路431還電連接該第一切換開關5的該輸出端。當該微控制器432控制該第一切換開關5的該選擇端,以將該方波輸出信號VO2輸出至該第一切換開關5的該輸出端時,該微控制器432經由該取樣電路431偵測該輸出端的該方波輸出信號VO2,並根據該方波輸出信號VO2分別在大於零及小於零的電壓大小及時間長短,控制該第二切換開關33的該選擇端,以調整該方波輸出信號VO2分別在大於零及小於零的電壓的時間大小,使得該電極探針92所產生的正負離子保持平衡。該取樣電路431同樣將該方波輸出信號VO2作等比例的縮小,使得能夠符合該微控制器432所能接收的信號大小的範圍。In addition, the microcontroller 432 of the
舉例來說,當該方波輸出信號VO2的正電壓部分的振幅較高時,該控制單元43則藉由該第二選擇信號S2的佔空比調控該第二切換開關33的該選擇端,以縮短正電壓部分輸出的時間,或還延長負電壓部分輸出的時間,反之亦然,而能夠達到正負離子平衡的效果。For example, when the amplitude of the positive voltage part of the square wave output signal VO2 is high, the
另外要特別補充說明的是:在本實施例中,該輸入參考電壓V1等於該方波輸出信號VO2(即例如是正負7000伏特)的正電壓部分(即正7000伏特)經過分壓取樣,以使得輸入該降壓轉換器41的電壓遠低於7000伏特。而在其他的實施例中,也可以是其他的直流電壓值,使得該降壓轉換器41產生對應該直流電流的一直流輸出電壓。再者,在其他的實施例中,當該可調頻離子機控制裝置只要輸出該弦波輸出信號VO1或該方波輸出信號VO2時,對應的該倍壓模組3或該第二繞組N2也可以省略。此外,在本實施例中的該第二切換開關33也可以省略,例如在該第一方波信號及該第二方波信號藉由並聯輸出即能獲得該方波輸出信號VO2時。該設定電壓值及該選擇設定值例如是使用者藉由其他的輸入單元(圖未示)或通訊界面來設定而改變。In addition, it should be noted that: in this embodiment, the input reference voltage V1 is equal to the square wave output signal VO2 (that is, plus or minus 7000 volts). The voltage input to the step-
綜上所述,藉由該推挽式並聯諧振電路2及該變壓器1,將來自該直流輸入電源91的該直流輸入電壓(如7V),放大並轉換為該弦波輸出信號(如正負7000V)VO1至該電極探針92而產生正負離子,或再藉由該倍壓模組3轉換為該方波輸出信號(如正負7000V)VO2至該電極探針92。且藉由該控制模組4控制流經該第三繞組N3的該直流電流的大小,以改變該激磁電感量L
p的大小,進而改變該諧振頻率的大小,進而能夠實現一種可調頻率且可選擇方波或弦波輸出的離子機控制裝置及對應的離子機。此外,該控制模組4還能夠調控該方波輸出信號VO2的導通時間,以實現離子化平衡的效果,故確實能達成本發明的目的。
In summary, with the push-pull parallel
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to Within the scope covered by the patent of the present invention.
1:變壓器 2:推挽式並聯諧振電路 21:第一電感 22:第一電阻 23:第一功率開關 24:第二功率開關 25:諧振電容 26:輸入電容 3:倍壓模組 31:第一倍壓電路 311:第一電容 312:第一二極體 313:第二電容 314:第二二極體 32:第二倍壓電路 321:第三電容 322:第三二極體 323:第四電容 324:第四二極體 33:第二切換開關 4:控制模組 41:降壓轉換器 411:第三功率開關 412:第四功率開關 413:第二電感 42:電流感測器 43:控制單元 431:取樣電路 432:微控制器 433:驅動電路 5:第一切換開關 91:直流輸入電源 92:電極探針 N1:第一繞組 111:第一端 112:第二端 113:中心抽頭端 N2:第二繞組 N3:第三繞組 131:第一端 132:第二端 N4:第四繞組 141:第一端 142:第二端 N5:第五繞組 151:第一端 152:第二端 N6:第六繞組 161:第一端 162:第二端 L p:激磁電感量 V1:輸入參考電壓 VO1:弦波輸出信號 VO2:方波輸出信號 S1:第一選擇信號 S2:第二選擇信號 S3:第一開關信號 S4:第二開關信號 1: Transformer 2: Push-pull parallel resonant circuit 21: First inductor 22: First resistor 23: First power switch 24: Second power switch 25: Resonant capacitor 26: Input capacitor 3: Voltage doubler module 31: No. Double voltage circuit 311: first capacitor 312: first diode 313: second capacitor 314: second diode 32: second voltage doubler circuit 321: third capacitor 322: third diode 323 : Fourth capacitor 324: Fourth diode 33: Second switch 4: Control module 41: Buck converter 411: Third power switch 412: Fourth power switch 413: Second inductor 42: Current sensing Device 43: control unit 431: sampling circuit 432: microcontroller 433: drive circuit 5: first switch 91: DC input power supply 92: electrode probe N1: first winding 111: first end 112: second end 113 : Center tapped end N2: Second winding N3: Third winding 131: First end 132: Second end N4: Fourth winding 141: First end 142: Second end N5: Fifth winding 151: First end 152 : Second end N6: sixth winding 161: first end 162: second end L p : magnetizing inductance V1: input reference voltage VO1: sine wave output signal VO2: square wave output signal S1: first selection signal S2: The second selection signal S3: the first switch signal S4: the second switch signal
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一示意圖,說明習知的一種交流方波方式之離子機系統的架構及輸出波形; 圖2是一電路圖,說明本發明可調頻離子機控制裝置的一實施例; 圖3是一電路圖,說明該實施例的一倍壓模組;及 圖4是一電路圖,說明該實施例的一控制模組。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a schematic diagram illustrating the architecture and output waveforms of a conventional AC square wave ion machine system; Fig. 2 is a circuit diagram illustrating an embodiment of the control device of the adjustable frequency ion machine of the present invention; Figure 3 is a circuit diagram illustrating the double voltage module of this embodiment; and Fig. 4 is a circuit diagram illustrating a control module of this embodiment.
1:變壓器 1: Transformer
2:推挽式並聯諧振電路 2: Push-pull parallel resonant circuit
21:第一電感 21: The first inductance
22:第一電阻 22: The first resistance
23:第一功率開關 23: The first power switch
24:第二功率開關 24: The second power switch
25:諧振電容 25: Resonant capacitor
26:輸入電容 26: Input capacitance
3:倍壓模組 3: Double pressure module
4:控制模組 4: Control module
5:第一切換開關 5: The first switch
91:直流輸入電源 91: DC input power
92:電極探針 92: Electrode probe
N1:第一繞組 N1: first winding
111:第一端 111: first end
112:第二端 112: second end
113:中心抽頭端 113: Center tapped end
N2:第二繞組 N2: second winding
N3:第三繞組 N3: third winding
131:第一端 131: first end
132:第二端 132: second end
N4:第四繞組 N4: Fourth winding
141:第一端 141: first end
142:第二端 142: second end
N5:第五繞組 N5: fifth winding
151:第一端 151: first end
152:第二端 152: second end
N6:第六繞組 N6: sixth winding
161:第一端 161: first end
162:第二端 162: second end
Lp:激磁電感量 L p : magnetizing inductance
Claims (9)
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