TWI745691B - Substrate treatment apparatus and substrate treatment method - Google Patents
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Abstract
本發明之課題,在於提供將處理液良好地塗布於被賦予懸浮力而被搬送之基板的技術。 The subject of the present invention is to provide a technique for applying a processing liquid to a substrate to which a levitation force is imparted and being transported satisfactorily.
本發明之塗布裝置1具備有:懸浮平台部3,其對基板W賦予懸浮力;搬送機構5,其使被賦予懸浮力之基板W沿著第1方向D1移動;噴嘴61,其將處理液朝向懸浮基板之上表面Wf吐出;測量器70,其測量基板W之上表面Wf之鉛直位置;以及移動機構63,其使噴嘴61及測量器70移動。移動機構63以來自噴嘴61之處理液附著於基板W之水平位置(即附著水平位置)靠近測量器70預先測量基板W之鉛直位置之區域之水平位置(即測量水平位置XM1)之方式,使噴嘴61及測量器70移動。 The coating device 1 of the present invention is provided with: a floating platform portion 3 that applies a floating force to the substrate W; a transport mechanism 5 that moves the substrate W to which the floating force is imparted along the first direction D1; and a nozzle 61 that transfers the processing liquid It is ejected toward the upper surface Wf of the floating substrate; a measuring device 70 that measures the vertical position of the upper surface Wf of the substrate W; and a moving mechanism 63 that moves the nozzle 61 and the measuring device 70. The moving mechanism 63 is such that the processing liquid from the nozzle 61 is attached to the horizontal position of the substrate W (that is, the attachment horizontal position) is close to the horizontal position (that is, the measurement horizontal position XM1) of the area where the measuring device 70 measures the vertical position of the substrate W in advance. The nozzle 61 and the measuring instrument 70 move.
Description
本發明關於處理基板之基板處理裝置及基板處理方法,尤其關於對被賦予懸浮力而被搬送之基板較佳地進行處理液之塗布的技術。作為處理對象之基板例如包含有半導體基板、液晶顯示裝置及有機EL(Electroluminescence;電致發光)顯示裝置等之FPD(Flat Panel Display;平板顯示器)用基板、光碟用基板、磁碟用基板、光磁碟用基板、光罩用基板、陶瓷基板、及太陽能電池用基板。 The present invention relates to a substrate processing apparatus and a substrate processing method for processing a substrate, and more particularly to a technique for preferably applying a processing liquid to a substrate that is given a levitation force and is conveyed. The substrates to be processed include, for example, semiconductor substrates, liquid crystal display devices, and organic EL (Electroluminescence; electroluminescence) display devices such as FPD (Flat Panel Display) substrates, optical disk substrates, magnetic disk substrates, and optical disks. Substrates for magnetic disks, substrates for photomasks, ceramic substrates, and substrates for solar cells.
在半導體裝置或液晶顯示裝置等之電子零件等之製程中,使用將塗布液塗布於基板表面之塗布裝置。作為如此之塗布裝置,已知有一邊在對基板背面噴吹空氣而使基板浮起之狀態下搬送該基板,一邊自沿著基板之寬度方向延伸之噴嘴對該基板之表面(相當於基板之主表面)吐出塗布液而將塗布液塗布於基板之裝置(例如,專利文獻1)。 In the manufacturing process of electronic parts such as semiconductor devices or liquid crystal display devices, a coating device that coats the surface of the substrate with a coating liquid is used. As such a coating device, it is known that while blowing air on the back of the substrate to float the substrate, conveying the substrate while moving the substrate from a nozzle extending in the width direction of the substrate (equivalent to the surface of the substrate) Main surface) A device that discharges a coating liquid and applies the coating liquid to a substrate (for example, Patent Document 1).
於專利文獻1所記載之基板處理裝置中,一邊使基板在懸浮平台上以水平姿勢浮起,一邊保持基板之周緣部並使其沿著水平方向移行而藉此搬送該基板,並自被配置在基板搬送路徑之上方之狹縫噴嘴吐出塗布液。 In the substrate processing apparatus described in
在專利文獻1之基板處理裝置中,於基板之上方,娤設 有測量基板之懸浮高度之光學式距離感測器。根據基板之懸浮高度來調整狹縫噴嘴之高度,藉此可自適當之高度供給塗布液。 In the substrate processing apparatus of
[專利文獻1] 日本專利特開2012-142583號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2012-142583
在上述習知技術中,光學式距離感測器測量鉛直位置之區域之水平位置,係相較於來自噴嘴之處理液附著於基板之水平位置更靠搬送方向之上游側。亦即,在習知技術中,處理液附著於基板之水平位置遠離光學式距離感測器進行測量之區域之水平位置。因此,例如即便於處理液附著之水平位置,基板之高度有異常,由於藉由上述光學式距離感測器難以檢測出該異常,因此存在有會產生塗布不良之可能性。 In the above-mentioned conventional technology, the optical distance sensor measures the horizontal position of the vertical position area, which is closer to the upstream side of the conveying direction than the horizontal position where the processing liquid from the nozzle adheres to the substrate. That is, in the prior art, the horizontal position where the processing liquid adheres to the substrate is far away from the horizontal position of the area where the optical distance sensor measures. Therefore, for example, even if there is an abnormality in the height of the substrate at the horizontal position where the processing liquid adheres, it is difficult to detect the abnormality by the above-mentioned optical distance sensor, so there is a possibility that coating failure may occur.
因此,本發明之目的在於提供將處理液良好地塗布於被賦予懸浮力而被搬送之基板的技術。 Therefore, an object of the present invention is to provide a technique for applying a processing liquid to a substrate to which a levitation force is given and transported well.
為了解決上述課題,第1態樣,係處理具有第1主表面及第2主表面之基板基板處理裝置,其具備有:懸浮機構,其對上述第1主表面在鉛直方向之朝上之上述基板賦予懸浮力;搬送機構,其使被賦予上述懸浮力之上述基板(即懸浮基板)沿著水平方向(即第1方向)移動;噴嘴,其具有沿著與上述第1方向正交之水平方向(即第2方向)延伸之吐出口,而可朝向上述懸浮基板之第1主表面將處理液自上 述吐出口吐出;測量器,其測量上述懸浮基板之上述第1主表面之鉛直位置;以及移動機構,其以來自上述噴嘴之上述處理液附著於上述懸浮基板之水平位置(即附著水平位置)靠近上述測量器預先測量上述懸浮基板之上述鉛直位置之區域之水平位置(即測量水平位置)之方式,使上述噴嘴及上述測量器移動。 In order to solve the above-mentioned problems, the first aspect is a processing apparatus for processing a substrate having a first main surface and a second main surface. The substrate imparts a levitation force; a conveying mechanism that moves the substrate (ie, the levitation substrate) imparted with the levitation force in a horizontal direction (ie, a first direction); a nozzle that has a horizontal perpendicular to the first direction A discharge port extending in the direction (ie, the second direction), and the processing liquid can be discharged from the discharge port toward the first main surface of the floating substrate; a measuring instrument that measures the vertical position of the first main surface of the floating substrate; And a moving mechanism for attaching the processing liquid from the nozzle to the horizontal position of the floating substrate (ie, attaching horizontal position) close to the horizontal position of the area where the measuring device pre-measures the vertical position of the floating substrate (ie, measuring the horizontal position) ), move the nozzle and the measuring instrument.
第2態樣係於第1態樣之基板處理裝置中,上述移動機構以上述附著水平位置與上述測量水平位置一致之方式使上述噴嘴及上述測量器移動。 In a second aspect, in the substrate processing apparatus of the first aspect, the moving mechanism moves the nozzle and the measuring instrument in such a manner that the attachment horizontal position is consistent with the measurement horizontal position.
第3態樣係第1態樣或第2態樣之基板處理裝置,其中,上述懸浮機構包含有:平台,其具有上表面;複數個噴出口,其被設置於上述上表面,朝向上述鉛直方向之上側而噴出空氣;及複數個抽吸口,其被設置於上述上表面,抽吸上述鉛直方向之上側之空氣。 The third aspect is the substrate processing apparatus of the first aspect or the second aspect, wherein the above-mentioned levitation mechanism includes: a platform having an upper surface; The air is ejected from the upper side in the direction; and a plurality of suction ports are provided on the upper surface to suck air from the upper side in the vertical direction.
第4態樣係第1態樣至第3態樣中任一項之基板處理裝置,其中,上述移動機構將上述噴嘴定位於既定之水平位置(即塗布位置),並且可將上述噴嘴移動至沿著水平方向離開上述塗布位置之位置。 The fourth aspect is the substrate processing apparatus of any one of the first aspect to the third aspect, wherein the moving mechanism positions the nozzle at a predetermined horizontal position (that is, the coating position), and can move the nozzle to Along the horizontal direction away from the position of the coating position.
第5態樣係第1態樣至第4態樣中任一項之基板處理裝置,其中,上述移動機構將上述測量器定位於既定之水平位置(即測量位置),並且可將上述測量器移動至沿著水平方向離開上述測量位置之位置。 The fifth aspect is the substrate processing apparatus of any one of the first aspect to the fourth aspect, wherein the moving mechanism positions the measuring instrument at a predetermined horizontal position (ie, measuring position), and the measuring instrument can be moved Move to a position away from the above measurement position in the horizontal direction.
第6態樣係第1態樣至第5態樣中任一項之基板處理裝置,其中,其進一步具備有連結上述噴嘴與上述測量器之連結件,上述移動機構使藉由上述連結件所連結之上述噴嘴與上述測量器一體地移動。 The sixth aspect is the substrate processing apparatus of any one of the first aspect to the fifth aspect, wherein it is further provided with a connecting member that connects the nozzle and the measuring instrument, and the moving mechanism is moved by the connecting member. The connected nozzle moves integrally with the measuring instrument.
第7態樣係第6態樣之基板處理裝置,其中,上述連結件將上述測量器相對於上述噴嘴連結在上述第1方向之上游側,上述移動機構使上述噴嘴及上述測量器朝上述第1方向之上述上游側移動。 The seventh aspect is the substrate processing apparatus of the sixth aspect, wherein the connecting member connects the measuring instrument with respect to the nozzle on the upstream side of the first direction, and the moving mechanism causes the nozzle and the measuring instrument to face the first direction. The above-mentioned upstream movement in
第8態樣係第1態樣至第7態樣中任一項之基板處理裝置,其中,上述測量器包含有檢測利用上述懸浮基板之上述第1主表面進行反射之光的反射型感測器。 The eighth aspect is the substrate processing apparatus of any one of the first aspect to the seventh aspect, wherein the measuring device includes a reflective sensor that detects light reflected by the first main surface of the floating substrate Device.
第9態樣係第1態樣至第8態樣中任一項之基板處理裝置,其中,上述搬送機構使上述懸浮基板移動至既定位置之後使其停止,上述移動機構在上述懸浮基板停止於上述既定位置之狀態下,使對上述懸浮基板在上述測量水平位置之鉛直位置進行測量之上述測量器移動至其他位置,並且使上述噴嘴靠近上述測量水平位置。 The ninth aspect is the substrate processing apparatus of any one of the first aspect to the eighth aspect, wherein the transport mechanism stops the floating substrate after moving the floating substrate to a predetermined position, and the moving mechanism stops at the floating substrate In the state of the predetermined position, the measuring instrument that measures the vertical position of the floating substrate at the measurement horizontal position is moved to another position, and the nozzle is moved closer to the measurement horizontal position.
第10態樣係第9態樣之基板處理裝置,其中,上述移動機構使對停止於上述既定位置之上述懸浮基板在上述測量水平位置之鉛直位置進行測量之上述測量器,移動至上述第1方向之上游側之位置,上述測量器於朝向上述第1方向之上游側之位置移動的期間,測量上述懸浮基板之鉛直位置。 The tenth aspect is the substrate processing apparatus of the ninth aspect, wherein the moving mechanism moves the measuring instrument that measures the vertical position of the floating substrate stopped at the predetermined position at the measurement horizontal position to the first For the position on the upstream side of the direction, the measuring instrument measures the vertical position of the floating substrate while moving toward the position on the upstream side of the first direction.
第11態樣係第1態樣至第10態樣中任一項之基板處理裝置,其中,上述移動機構根據由上述測量器所測量之上述懸浮基板之鉛直位置,來變更上述噴嘴之鉛直位置。 The eleventh aspect is the substrate processing apparatus of any one of the first aspect to the tenth aspect, wherein the moving mechanism changes the vertical position of the nozzle according to the vertical position of the floating substrate measured by the measuring instrument .
第12態樣係第1態樣至第11態樣中任一項之基板處理裝置,其中,複數個上述測量器在上述第2方向上隔開間隔地被設置,上述複數個測量器可測量上述懸浮基板在上述第2方向上不同之複數個部位之鉛直位置。 The twelfth aspect is the substrate processing apparatus of any one of the first aspect to the eleventh aspect, wherein a plurality of the measuring instruments are arranged at intervals in the second direction, and the plurality of measuring instruments can measure The vertical positions of the plurality of positions of the suspension substrate that are different in the second direction.
第13態樣係第12態樣之基板處理裝置,其中,其進一 步具備有取得由上述複數個測量器所測量之上述複數個部位之鉛直位置之差分值的差分取得部。 The thirteenth aspect is the substrate processing apparatus of the twelfth aspect, which further includes a difference acquiring unit that acquires the difference values of the vertical positions of the plurality of parts measured by the plurality of measuring instruments.
第14態樣係處理具有第1主表面及第2主表面之基板之基板處理方法;其包含有:搬送步驟,其使上述第1主表面在鉛直方向之朝上之狀態下被賦予懸浮力之上述基板(即懸浮基板)沿著水平方向(即第1方向)移動;測量步驟,其測量上述懸浮基板之上述第1主表面之鉛直位置;塗布步驟,其於上述測量步驟之後,自噴嘴將處理液供給至藉由上述搬送步驟而朝上述第1方向被移動之上述懸浮基板之上述第1主表面;以及移動步驟,其於上述測量步驟之後且上述塗布步驟之前,以上述處理液附著於上述懸浮基板之水平位置(即附著水平位置)靠近上述測量步驟中上述測量器預先測量上述懸浮基板之上述鉛直位置之區域之水平位置(即測量水平位置)之方式,使上述噴嘴及上述測量器移動。 The fourteenth aspect is a substrate processing method for processing a substrate having a first main surface and a second main surface; it includes a conveying step, which imparts a levitation force to the first main surface in a vertical upward state The above-mentioned substrate (ie, the floating substrate) moves along the horizontal direction (ie, the first direction); the measuring step, which measures the vertical position of the first main surface of the above-mentioned floating substrate; the coating step, which starts from the nozzle after the above-mentioned measurement step Supplying the treatment liquid to the first main surface of the suspension substrate moved in the first direction by the conveying step; and a moving step of attaching the treatment liquid after the measuring step and before the coating step When the horizontal position of the floating substrate (ie, the attachment horizontal position) is close to the measurement step, the measuring device measures the horizontal position of the area of the vertical position of the floating substrate in advance (ie, measuring the horizontal position), so that the nozzle and the measurement器动。 Move.
第15態樣係第14態樣之基板處理方法,其中,上述搬送步驟包含有使上述懸浮基板移動至既定位置之後使其停止之階段,上述移動步驟包含有在上述懸浮基板停止於上述既定位置之狀態下,使測量上述測量水平位置之鉛直位置之上述測量器移動至其他位置之階段、及在上述懸浮基板停止於上述既定位置之狀態下,使上述噴嘴靠近上述測量水平位置之階段。 The fifteenth aspect is the substrate processing method of the fourteenth aspect, wherein the transport step includes a step of moving the floating substrate to a predetermined position and then stopping it, and the moving step includes stopping the floating substrate at the predetermined position In this state, the measuring device that measures the vertical position of the measuring horizontal position is moved to another position, and the floating substrate is stopped at the predetermined position, and the nozzle is brought close to the measuring horizontal position.
根據第1態樣之基板處理裝置,使來自噴嘴之處理液附著於懸浮基板之水平位置(附著水平位置),靠近測量器測量懸浮基板之鉛直方向之區域之水平位置(測量水平位置)。因此,可在測量器測量懸浮基板之鉛直方向之區域或接近該區域之區域,將處理液供給至懸浮 基板。因此,可對懸浮基板良好地塗布處理液。 According to the substrate processing apparatus of the first aspect, the processing liquid from the nozzle is attached to the horizontal position of the floating substrate (attachment horizontal position), close to the horizontal position of the vertical direction area of the suspended substrate measured by the measuring instrument (measurement horizontal position). Therefore, it is possible to measure the area in the vertical direction of the suspension substrate or an area close to the area in the measuring instrument, and supply the processing liquid to the suspension substrate. Therefore, the treatment liquid can be applied to the suspension substrate well.
根據第2態樣之基板處理裝置,處理液在測量器測量懸浮基板之鉛直方向之區域被供給至懸浮基板。因此,可對懸浮基板良好地塗布處理液。 According to the substrate processing apparatus of the second aspect, the processing liquid is supplied to the floating substrate in the area where the measuring device measures the vertical direction of the floating substrate. Therefore, the treatment liquid can be applied to the suspension substrate well.
根據第3態樣之基板處理裝置,可一邊利用來自複數個噴出口之空氣對基板賦予懸浮力,一邊利用來自抽吸口之空氣的抽吸來取得平衡,藉此將懸浮基板穩定地保持於既定之鉛直位置。 According to the substrate processing apparatus of the third aspect, the air from the plurality of ejection ports can be used to impart a levitation force to the substrate, while the suction of the air from the suction port is used to balance, thereby stably holding the floating substrate on the substrate. The established vertical position.
根據第4態樣之基板處理裝置,可將噴嘴定位於塗布位置,而將處理液供給至懸浮基板。又,可使噴嘴移動至沿著水平方向離開塗布位置之位置。 According to the substrate processing apparatus of the fourth aspect, the nozzle can be positioned at the coating position and the processing liquid can be supplied to the suspended substrate. In addition, the nozzle can be moved to a position away from the coating position in the horizontal direction.
根據第5態樣之基板處理裝置,可將測量器定位於測量位置,而測量懸浮基板之鉛直位置。又,可使測量器移動至沿著水平方向離開測量位置之位置。 According to the substrate processing apparatus of the fifth aspect, the measuring device can be positioned at the measurement position and the vertical position of the floating substrate can be measured. In addition, the measuring instrument can be moved to a position away from the measuring position in the horizontal direction.
根據第6態樣之基板處理裝置,由於噴嘴與測量器被加以連結,因此移動機構可使該等一體地移動。因此,相較於使噴嘴與測量器個別地移動之情形,可簡易地構成移動機構。 According to the substrate processing apparatus of the sixth aspect, since the nozzle and the measuring instrument are connected, the moving mechanism can move them integrally. Therefore, compared to the case where the nozzle and the measuring instrument are moved separately, the moving mechanism can be easily constructed.
根據第7態樣之基板處理裝置,於測量器在測量位置測量懸浮基板之鉛直位置後,移動機構可使噴嘴及測量器移動至第1方向之上游側,藉此使附著預定位置靠近測量位置。 According to the substrate processing apparatus of the seventh aspect, after the measuring instrument measures the vertical position of the floating substrate at the measuring position, the moving mechanism can move the nozzle and the measuring instrument to the upstream side in the first direction, thereby bringing the predetermined attachment position closer to the measuring position .
根據第8態樣之基板處理裝置,利用受光感測器來檢測由懸浮基板之第1主表面所反射之光,藉此可測量第1主表面之鉛直位置。 According to the substrate processing apparatus of the eighth aspect, the light-receiving sensor is used to detect the light reflected by the first main surface of the floating substrate, thereby the vertical position of the first main surface can be measured.
根據第9態樣之基板處理裝置,在使懸浮基板停止之狀態下,已測量懸浮基板在測量水平位置之鉛直位置之測量器被移動至 其他位置,而噴嘴被靠近於該測量水平位置。因此,可使噴嘴靠近並配置於預先測量鉛直位置之位置。藉此,可對懸浮基板適當地塗布處理液。 According to the substrate processing apparatus of the ninth aspect, in the state where the floating substrate is stopped, the measuring instrument that has measured the vertical position of the floating substrate in the measurement horizontal position is moved to another position, and the nozzle is approached to the measurement horizontal position. Therefore, the nozzle can be approached and arranged at the position where the vertical position is measured in advance. Thereby, the treatment liquid can be appropriately applied to the suspension substrate.
根據第10態樣之基板處理裝置,可於測量水平位置至較該測量水平位置更上游側之位置為止之水平範圍內,測量懸浮基板之鉛直位置。 According to the substrate processing apparatus of the tenth aspect, it is possible to measure the vertical position of the floating substrate within the horizontal range from the measurement horizontal position to a position on the upstream side of the measurement horizontal position.
根據第11態樣之基板處理裝置,可配合藉由測量器所測量之懸浮基板之鉛直位置來調節噴嘴之鉛直位置。藉此,由於可自適當之鉛直位置之噴嘴對懸浮基板供給處理液,因此可對懸浮基板良好地塗布處理液。 According to the substrate processing apparatus of the eleventh aspect, the vertical position of the nozzle can be adjusted in accordance with the vertical position of the suspended substrate measured by the measuring device. Thereby, since the processing liquid can be supplied to the suspension substrate from the nozzle in an appropriate vertical position, the processing liquid can be applied to the suspension substrate well.
根據第12態樣之基板處理裝置,可測量懸浮基板中在第2方向上不同之複數個部位之鉛直位置。 According to the substrate processing apparatus of the twelfth aspect, it is possible to measure the vertical positions of a plurality of different positions in the second direction in the floating substrate.
根據第13態樣之基板處理裝置,藉由取得在複數個部位所測量之鉛直位置之差分值,可容易地檢測出在懸浮基板之鉛直位置有異常的部位。 According to the substrate processing apparatus of the thirteenth aspect, by obtaining the difference values of the vertical positions measured at a plurality of positions, it is possible to easily detect the abnormal position in the vertical position of the suspension substrate.
根據第14態樣之基板處理方法,使來自噴嘴之處理液附著於懸浮基板之水平位置(附著水平位置),靠近測量器測量懸浮基板之鉛直方向之區域的水平位置(測量水平位置)。因此,可在測量器測量懸浮基板之鉛直方向之區域或接近該區域的區域,將處理液供給至懸浮基板。因此,可對懸浮基板良好地塗布處理液。 According to the substrate processing method of the 14th aspect, the processing liquid from the nozzle is attached to the horizontal position of the floating substrate (attachment horizontal position), and the horizontal position (measurement horizontal position) of the vertical direction area of the suspended substrate is measured by the measuring instrument. Therefore, it is possible to measure the area in the vertical direction of the suspension substrate or an area close to the area by the measuring instrument, and supply the processing liquid to the suspension substrate. Therefore, the treatment liquid can be applied to the suspension substrate well.
根據第15態樣之基板處理方法,在使懸浮基板停止之狀態下,已測量懸浮基板在測量水平位置之鉛直位置之測量器被移動至其他位置,而噴嘴被靠近於該測量水平位置。因此,可將噴嘴靠近而配置於鉛直位置被預先測量之位置。藉此,可對懸浮基板適當地塗 布處理液。 According to the substrate processing method of the fifteenth aspect, in the state where the floating substrate is stopped, the measuring instrument that has measured the vertical position of the floating substrate in the measurement horizontal position is moved to another position, and the nozzle is approached to the measurement horizontal position. Therefore, the nozzle can be placed close to the position where the vertical position is measured in advance. Thereby, the treatment liquid can be appropriately applied to the suspension substrate.
1‧‧‧塗布裝置(基板處理裝置) 1‧‧‧Coating device (substrate processing device)
2‧‧‧輸入移載部 2‧‧‧Input transfer part
3‧‧‧懸浮平台部(懸浮機構) 3‧‧‧Suspended Platform Department (Suspended Mechanism)
4‧‧‧輸出移載部 4‧‧‧Output transfer part
5‧‧‧搬送機構 5‧‧‧Transportation mechanism
6‧‧‧塗布機構 6‧‧‧Coating mechanism
9‧‧‧控制單元 9‧‧‧Control Unit
10‧‧‧基台 10‧‧‧Abutment
21、41、101、111‧‧‧滾筒輸送機 21, 41, 101, 111‧‧‧roller conveyor
22‧‧‧旋轉驅動機構 22‧‧‧Rotary drive mechanism
31‧‧‧入口懸浮平台 31‧‧‧Entrance suspended platform
31h、33h、321h‧‧‧噴出口 31h, 33h, 321h‧‧‧ nozzle
32‧‧‧塗布平台 32‧‧‧Coating platform
33‧‧‧出口懸浮平台 33‧‧‧Export Suspended Platform
35‧‧‧懸浮控制機構 35‧‧‧Suspended control mechanism
42‧‧‧旋轉驅動機構 42‧‧‧Rotary drive mechanism
51‧‧‧夾頭 51‧‧‧Chuck
51L、51R‧‧‧夾頭構件 51L、51R‧‧‧Chuck components
52‧‧‧吸附/移行控制機構 52‧‧‧Adsorption/Migration Control Mechanism
60‧‧‧噴嘴單元 60‧‧‧Nozzle unit
61‧‧‧噴嘴 61‧‧‧Nozzle
63‧‧‧移動機構 63‧‧‧Mobile mechanism
65‧‧‧維護單元 65‧‧‧Maintenance Unit
70‧‧‧測量器 70‧‧‧Measurer
70a‧‧‧投光部 70a‧‧‧Light Projection Department
70b‧‧‧受光部 70b‧‧‧Light receiving part
72‧‧‧連結件 72‧‧‧Connector
81L、81R‧‧‧移行導件 81L、81R‧‧‧Moving guide
82L、82R‧‧‧線性馬達 82L, 82R‧‧‧Linear motor
83L、83R‧‧‧線性標度尺 83L, 83R‧‧‧Linear scale
84L、84R‧‧‧移行導件 84L、84R‧‧‧Moving guide
85‧‧‧線性馬達 85‧‧‧Linear Motor
86‧‧‧線性標度尺 86‧‧‧Linear scale
87L、87R‧‧‧移行導件 87L、87R‧‧‧Moving guide
88L、88R‧‧‧線性馬達 88L, 88R‧‧‧Linear motor
89L、89R‧‧‧線性標度尺 89L, 89R‧‧‧Linear scale
91‧‧‧CPU 91‧‧‧CPU
92‧‧‧記憶體 92‧‧‧Memory
93‧‧‧顯示部 93‧‧‧Display
100‧‧‧輸入輸送機 100‧‧‧Input conveyor
102‧‧‧旋轉驅動機構 102‧‧‧Rotary drive mechanism
110‧‧‧輸出輸送機 110‧‧‧Output conveyor
112‧‧‧旋轉驅動機構 112‧‧‧Rotary drive mechanism
322h‧‧‧抽吸口 322h‧‧‧Suction port
511、636、637、666、667‧‧‧滑塊 511, 636, 637, 666, 667‧‧‧Slide
512‧‧‧基座部 512‧‧‧Base
513‧‧‧支撐部 513‧‧‧Support
611‧‧‧吐出口 611‧‧‧Exit
631‧‧‧樑構件 631‧‧‧Beam member
632、633‧‧‧柱構件 632、633‧‧‧Column member
634、635‧‧‧升降機構 634、635‧‧‧Lifting mechanism
651‧‧‧缸槽 651‧‧‧Cylinder Groove
652‧‧‧預備吐出滾輪 652‧‧‧Prepare to spit out the roller
653‧‧‧噴嘴清潔器 653‧‧‧Nozzle cleaner
654‧‧‧維護控制機構 654‧‧‧Maintenance control mechanism
661‧‧‧樑構件 661‧‧‧Beam member
662、663‧‧‧柱構件 662、663‧‧‧Column member
664‧‧‧板 664‧‧‧Board
D1‧‧‧第1方向 D1‧‧‧1st direction
D2‧‧‧第2方向 D2‧‧‧2nd direction
L11‧‧‧塗布位置 L11‧‧‧Coating position
L12‧‧‧下游位置 L12‧‧‧Downstream position
L13‧‧‧預備吐出位置 L13‧‧‧Preparation position
L14‧‧‧洗淨位置 L14‧‧‧Washing position
L11、L12、L13、L14‧‧‧停止位置 L11, L12, L13, L14‧‧‧Stop position
L21a、L21b‧‧‧測量位置 L21a, L21b‧‧‧Measurement position
L22a、L22b‧‧‧上游位置 L22a, L22b‧‧‧Upstream position
LW1‧‧‧既定位置 LW1‧‧‧Established location
S11‧‧‧搬送步驟 S11‧‧‧Transfer procedure
S12‧‧‧測量步驟 S12‧‧‧Measurement procedure
S13‧‧‧移動步驟 S13‧‧‧Movement steps
S14‧‧‧塗布步驟 S14‧‧‧Coating Step
S111‧‧‧停止階段 S111‧‧‧Stop phase
S131‧‧‧測量器移動階段 S131‧‧‧Measurement device moving stage
S132‧‧‧噴嘴移動階段 S132‧‧‧Nozzle movement stage
S133‧‧‧噴嘴鉛直位置調節階段 S133‧‧‧Nozzle vertical position adjustment stage
W‧‧‧基板(懸浮基板) W‧‧‧Substrate (Floating Substrate)
Wf‧‧‧上表面(第1主表面) Wf‧‧‧Upper surface (1st main surface)
XM1‧‧‧測量水平位置 XM1‧‧‧Measure horizontal position
圖1係示意性地顯示作為實施形態之基板處理裝置的一例之塗布裝置1之整體構成的側視圖。 FIG. 1 is a side view schematically showing the overall configuration of a
圖2係自鉛直方向之上側觀察實施形態之塗布裝置1的概略俯視圖。 Fig. 2 is a schematic plan view of the
圖3係顯示實施形態之未含塗布機構6之塗布裝置1的概略俯視圖。 FIG. 3 is a schematic plan view showing the
圖4係沿著圖2所示之A-A線之位置之塗布裝置1的概略剖視圖。 Fig. 4 is a schematic cross-sectional view of the
圖5係顯示實施形態之懸浮平台部3之一部分的概略俯視圖。 Fig. 5 is a schematic plan view showing a part of the floating
圖6係顯示實施形態之噴嘴61的概略俯視圖。 Fig. 6 is a schematic plan view showing the
圖7係顯示實施形態之控制單元9的概略方塊圖。 Fig. 7 is a schematic block diagram showing the
圖8(a)至(d)係顯示實施形態之塗布裝置1所執行之基板處理動作之各步驟的圖。 8(a) to (d) are diagrams showing the steps of the substrate processing operation performed by the
圖9係顯示實施形態之塗布裝置1之動作之變形例的圖。 FIG. 9 is a diagram showing a modified example of the operation of the
圖10係顯示實施形態之塗布裝置1之動作之變形例的圖。 FIG. 10 is a diagram showing a modified example of the operation of the
以下,一邊參照所附圖式,一邊對本發明之實施形態進行說明。再者,該實施形態所記載之構成元件僅為例示,並非用以將本發明之範圍僅限定於該等構成元件者。於圖式中,為了容易理解,而存在有會視需要而誇大或簡化各部分之尺寸或數量而加以圖示之情形。 Hereinafter, the embodiments of the present invention will be described with reference to the formulas of the drawings. In addition, the constituent elements described in this embodiment are only examples, and are not intended to limit the scope of the present invention to only these constituent elements. In the drawings, for ease of understanding, there are cases where the size or quantity of each part may be exaggerated or simplified as necessary.
表示相對性或絕對性之位置關係之表現(例如「平行」、 「正交」、「中心」、「同心」、「同軸」等)除非另有說明,否則不僅嚴格地表示該位置關係,且亦為表示在公差或可得到相同程度之功能之範圍內相對地在角度或距離上被位移之狀態者。表示相等狀態之表現(例如「同一」、「相等」、「均質」、「一致」等)除非另有說明,否則不僅表示在定量上嚴格地相等之狀態,且亦為表示存在有公差或可得到相同程度之功能的差之狀態者。表示形狀之表現(例如「四角落形」或「圓筒形」等)除非另有說明,否則不僅嚴格地表示幾何學上之該等形狀,且亦為在可得到相同程度之功效之範圍內,表示例如具有凹凸或倒角等之形狀者。所謂「~之上」除非另有說明,則除了2個元件相接之情形以外,亦包含2個元件分離之情形。 Representation of relative or absolute positional relationship (such as "parallel", "orthogonal", "center", "concentric", "coaxial", etc.) Unless otherwise specified, it not only strictly represents the positional relationship, but also It also refers to the state of being relatively displaced in angle or distance within the range of tolerance or the same degree of function can be obtained. Representation of the state of equality (such as "identical", "equal", "homogeneous", "identical", etc.) unless otherwise specified, not only means the state of being strictly quantitatively equal, but also means that there is a tolerance or possibility Those who have obtained the same degree of functional difference. Represents the performance of shapes (such as "square corners" or "cylindrical shapes", etc.) unless otherwise specified, not only strictly refers to these geometric shapes, but also within the range where the same degree of efficacy can be obtained , For example, has a shape such as unevenness or chamfering. The so-called "~above" unless otherwise stated, in addition to the case where two components are connected, it also includes the case where two components are separated.
圖1係示意性地顯示作為實施形態之基板處理裝置的一例之塗布裝置1之整體構成的側視圖。圖2係自鉛直方向之上側觀察實施形態之塗布裝置1的概略俯視圖。圖3係顯示實施形態之未含塗布機構6之塗布裝置1的概略俯視圖。圖4係沿著圖2所示之A-A線之位置之塗布裝置1的概略剖視圖。圖5係顯示實施形態之懸浮平台部3之一部分的概略俯視圖。圖6係顯示實施形態之噴嘴61的概略俯視圖。 FIG. 1 is a side view schematically showing the overall configuration of a
塗布裝置1係以水平姿勢(基板W之上表面Wf(第1主表面)及下表面(第2主表面)相對於水平面(XY平面)成為平行之姿勢)搬送四角落形之基板W,並且將處理液(塗布液)塗布於該基板W之上表面Wf之狹縫塗布機。於各圖中,為了使塗布裝置1各部分之位置關係明確化,將與基板W所搬送之第1方向D1平行之方向設為「X方向」,將自輸入輸送機100朝向輸出輸送機110之方向設為「+X方向」,並將其相反方向設為「-X方向」。將與X方向正交之水平方向設為「Y 方向」,將朝向圖1之近前之方設為「-Y方向」,並將其相反方向作為「+Y方向」。將與X方向及Y方向正交之鉛直方向設為Z方向,將自懸浮平台部3觀察時朝向塗布機構6側之朝上設為「+Z方向」,並將其相反方向設為「-Z方向」。 The
塗布裝置1之基本構成或動作原理與日本專利特開2010-227850號公報、日本專利特開2010-240550號公報所記載者局部地共通或類似。因此,在本說明書中,對塗布裝置1之各構成中與該等周知文獻所記載者相同或可根據技術常識等輕易地推知之構成,存在有會適當地加以省略之情形。 The basic configuration or operating principle of the
塗布裝置1沿著基板W所搬送之第1方向D1(+X方向),依序地具備有輸入輸送機100、輸入移載部2、懸浮平台部3、輸出移載部4、及輸出輸送機110。該等係以相互地接近之方式被配置,藉此形成基板W之搬送路徑。再者,於以下之說明中,在與作為基板之搬送方向之第1方向D1建立關聯來顯示位置關係時,存在有將「第1方向D1之上游側」簡稱為「上游側」,而將「第1方向D1之下游側」簡稱為「下游側」之情形。在本例中,自某一基準位置觀察時,-X側為「上游側」,而+X側為「下游側」。 The
輸入輸送機100具備有滾筒輸送機101、及旋轉驅動該滾筒輸送機101之旋轉驅動機構102。藉由滾筒輸送機101之旋轉,基板W以水平姿勢朝下游側(+X側)被搬送。 The
輸入移載部2具備有滾筒輸送機21、及使該滾筒輸送機21旋轉之旋轉驅動機構22。藉由滾筒輸送機21進行旋轉,基板W朝+X方向被搬送。又,藉由滾筒輸送機21升降,基板W之鉛直位置(鉛直方向上之位置)會變更。藉由輸入移載部2之動作,基板W自輸入輸 送機100被移載至懸浮平台部3。 The
懸浮平台部3沿著第1方向D1包含有3個平板狀之平台。具體而言,懸浮平台部3沿著第1方向D1依序地具備有入口懸浮平台31、塗布平台32、及出口懸浮平台33。該等各平台之上表面在同一平面上。各平台之上表面只要為例如水平面即可。 The floating
於入口懸浮平台31及出口懸浮平台33各者之上表面,呈矩陣狀地設置有將自懸浮控制機構35所供給之空氣(壓縮空氣)噴出之複數個噴出口31h、33h。藉由自複數個噴出口31h、33h所噴出之壓縮空氣,基板W被賦予懸浮力,而在基板W之下表面(第2主表面)自各平台31、33之上表面離開之狀態下,基板W以水平姿勢被支撐。基板W之下表面與平台31、33之上表面之距離,例如亦可設為10μm(微米)至500μm。 On the upper surface of each of the
於塗布平台32之上表面,設置有將空氣(壓縮空氣)噴出之複數個噴出口321h、及抽吸塗布平台32上方之環境氣體之複數個抽吸口322h。在塗布平台32之上表面,沿著X方向及Y方向交互地設置有噴出口321h與抽吸口322h。藉由懸浮控制機構35以來自各噴出口321h之壓縮空氣之噴出量與朝各抽吸口322h之環境氣體之抽吸量取得平衡之方式進行控制,而精密地控制基板W之下表面與塗布平台32之上表面之距離。藉此,通過塗布平台32之上方之基板W之上表面Wf之鉛直位置被控制為既定值。作為懸浮平台部3之構成,亦可應用日本專利特開2010-227850號公報所記載者。 On the upper surface of the
經由輸入移載部2被搬入至懸浮平台部3之基板W,藉由滾筒輸送機21之旋轉得到朝+X方向之推進力,而被搬送至入口懸浮平台31上。懸浮平台部3中基板W之搬送,藉由搬送機構5所進 行。 The substrate W carried into the
搬送機構5具備有夾頭51及吸附/移行控制機構52。夾頭51藉由局部地抵接於基板W之下表面周緣部而自下方支撐基板W。吸附/移行控制機構52具備有對被設置於夾頭51上端之支撐部位之吸附墊賦予負壓,而使夾頭51吸附保持基板W之功能。又,吸附/移行控制機構52具備有使夾頭51沿著X方向直線狀地往返移行之功能。 The conveying
在夾頭51保持基板W之狀態下,基板W之下表面位於較懸浮平台部3之各平台31、32、33之上表面更+Z側。基板W藉由夾頭51吸附周緣部而被保持,並藉由自懸浮平台部3所賦予之懸浮力而整體維持水平姿勢。 In the state where the
夾頭51保持自輸入移載部2被搬入至懸浮平台部3之基板W,並在該狀態下夾頭51朝+X方向移動,藉此基板W自入口懸浮平台31之上方經由塗布平台32之上方,而朝向出口懸浮平台33之上方被搬送。基板W被傳送至在出口懸浮平台33之+X側所配置之輸出移載部4。 The
輸出移載部4具備有滾筒輸送機41、及旋轉驅動該滾筒輸送機41之旋轉驅動機構42。藉由滾筒輸送機41進行旋轉,基板W被賦予朝向+X方向之推進力,基板W便朝第1方向D1被搬送。藉由輸出移載部4之動作,基板W自出口懸浮平台33之上方被移載至輸出輸送機110。 The
輸出輸送機110具備有滾筒輸送機111、及使該滾筒輸送機111旋轉之旋轉驅動機構112。藉由滾筒輸送機111之旋轉,基板W朝+X方向被搬送而朝向塗布裝置1之外部被送出。輸入輸送機100 及輸出輸送機110雖亦可作為塗布裝置1之一部分而被設置,但亦可獨立於塗布裝置1。例如,輸入輸送機100亦可為被設置在塗布裝置1之上游側之其他單元之基板送出機構。又,輸出輸送機110亦可為被設置在塗布裝置1之下游側之其他單元之基板接取機構。 The
於基板W之搬送路徑上,設置有對基板W之上表面Wf塗布處理液之塗布機構6。塗布機構6具備有包含吐出處理液之噴嘴61之噴嘴單元60、定位噴嘴61之移動機構63、及維護噴嘴61之維護單元65。 A
噴嘴61係沿著作為與第1方向D1正交之水平方向之第2方向D2(Y方向)延伸之構件。噴嘴61之下端部具有沿著寬度方向(Y方向)延伸且向下(-Z側)開口之吐出口611。處理液自吐出口611被吐出。 The
移動機構63使噴嘴61沿著X方向及Z方向移動並加以定位。藉由移動機構63之動作,噴嘴61被定位於塗布平台32上方之塗布位置L11及下游位置L12。塗布位置L11及下游位置L12各者之水平位置(水平方向上之位置)被設定在既定之水平位置。在噴嘴61被定位於塗布位置L11之狀態下,藉由噴嘴61朝向基板W之上表面Wf吐出處理液,處理液被塗布於基板W。如此,塗布位置L11係執行塗布時噴嘴61之位置。下游位置L12係朝下游側(+X側)離開塗布位置L11之位置。 The moving
維護單元65具備有缸槽(vat)651、預備吐出滾輪652、噴嘴清潔器653及維護控制機構654。缸槽651貯存噴嘴61之洗淨所使用之洗淨液。維護控制機構654控制預備吐出滾輪652及噴嘴清潔器653。作為維護單元65之構成,亦可應用例如日本專利特開 2010-240550號公報所記載之構成。 The
移動機構63將噴嘴61定位於吐出口611在預備吐出滾輪652之上方而與該預備吐出滾輪652之表面對向之預備吐出位置L13。噴嘴61於預備吐出位置L13自吐出口611對預備吐出滾輪652之表面吐出處理液(預備吐出處理)。噴嘴61在上述之被定位於塗布位置L11之前,被定位於預備吐出位置L13並執行預備吐出處理。藉此,可自初始階段起,使處理液朝向基板W之吐出穩定。若維護控制機構654使預備吐出滾輪652旋轉,自噴嘴61所吐出之處理液便被混合於被貯存在缸槽651之洗淨液而被回收。 The moving
移動機構63將噴嘴61定位於該噴嘴61之前端部(包含吐出口611及其附近之區域)與噴嘴清潔器653之上方對向之洗淨位置L14。在噴嘴61位於洗淨位置L14之狀態下,噴嘴清潔器653一邊吐出洗淨液,一邊沿著噴嘴61之寬度方向(Y方向)移動,藉此使附著於噴嘴61之前端部之處理液等被沖洗掉。 The moving
移動機構63亦可將噴嘴61定位於較洗淨位置L14更下方且噴嘴61之下端部被收容於缸槽651內之待機位置。於塗布裝置1在使用噴嘴61之塗布處理未被執行時,噴嘴61亦可被定位於該待機位置。雖省略圖示,但亦可裝設有用以防止被定位於待機位置之噴嘴61之吐出口611之處理液乾燥之待機艙(standby Pod)。 The moving
在圖1中,位於預備吐出位置L13之噴嘴61以實線來表示,而位於塗布位置L11、下游位置L12及洗淨位置L14之噴嘴61以虛線來表示。 In FIG. 1, the
本實施形態之塗布機構6雖僅具備有1個噴嘴61,但亦可具備有複數個噴嘴61。複數個噴嘴61亦可沿著第1方向D1隔開間 隔地被裝設。於該情形時,亦可藉由對複數個噴嘴61供給不同之處理液而將不同之處理液塗布於基板W。又,亦可分別設置對應於各噴嘴61之移動機構63及維護單元65。再者,維護單元65亦可由2個以上之噴嘴61共有而加以利用。 Although the
如圖4所示,噴嘴單元60具有橋接構造,該橋接構造包含在懸浮平台部3之上方沿著Y方向延伸之樑構件631、及支撐該樑構件631之兩側端部(兩側之端部)之2個柱構件632、633。柱構件632、633自基台10朝上方被立設。於柱構件632安裝有升降機構634,而於柱構件633安裝有升降機構635。各升降機構634、635包含有例如滾珠螺桿機構。於升降機構634安裝有樑構件631之+Y側端部(+Y側之端部),而於升降機構635安裝有樑構件631之-Y側端部(-Y側之端部),且樑構件631藉由升降機構634、635所支撐。藉由升降機構634、635根據來自控制單元9之控制指令而連動,樑構件631保持水平姿勢之狀態沿著鉛直方向(Z方向)移動。 As shown in FIG. 4, the
於樑構件631之中央下部安裝有使吐出口611成為向下之姿勢的噴嘴61。藉由升降機構634、635作動,可實現噴嘴61之鉛直方向(Z方向)上的移動。 A
柱構件632、633被構成為可於基台10上移動。沿著X方向延伸之2個移行導件81L、81R,被設置於基台10之上表面上之+Y側端部(+Y側之端部)及-Y側端部(-Y側之端部)。柱構件632經由被安裝於該柱構件632之下部之滑塊636被卡合於+Y側之移行導件81L,而柱構件633經由被安裝於該柱構件633之下部之滑塊637被卡合於-Y側之移行導件81R。滑塊636、637沿著移行導件81L、81R而朝X方向移動自如。 The
柱構件632、633藉由線性馬達82L、82R之作動而沿著X方向移動。線性馬達82L、82R具備有作為定子之磁鐵模組、及作為動子之線圈模組。磁鐵模組被設置於基台10,且沿著X方向延伸。線圈模組被安裝於柱構件632、633各者之下部。線性馬達82L、82R之動子根據來自控制單元9之控制指令而作動,藉此使噴嘴單元60整體沿著X方向移動。藉此,可實現噴嘴61朝向X方向(第1方向D1)之移動。柱構件632、633之X方向位置(X方向上之位置)藉由被設置在滑塊636、637附近之線性標度尺83L、83R所檢測。 The
如此,噴嘴61藉由升降機構634、635之作動而沿著Z方向移動,並藉由線性馬達82L、82R之作動而沿著X方向移動。亦即,藉由控制單元9控制升降機構634、635及線性馬達82L、82R,可實現噴嘴61朝向各停止位置L11、L12、L13、L14之定位。因此,升降機構634、635及線性馬達82L、82R作為移動機構63而發揮功能。 In this way, the
作為維護單元65,亦可採用日本專利特開2010-240550號公報所記載者。缸槽651藉由沿著Y方向延伸之樑構件661所支撐。樑構件661之兩端部中,一端部由柱構件662所支撐,而另一端部由柱構件663所支撐。柱構件662、663分別被安裝於沿著Y方向延伸之板664之Y方向兩端部(Y方向上之兩端部)。 As the
於板664之兩端部之下方,分別設置有沿著X方向延伸之2個移行導件84L、84R。2個移行導件84L、84R被設置於基台10之上表面。板664下表面之Y方向兩端部中,於+Y側端部設置有滑塊666,而於-Y側端部設置有滑塊667。滑塊666、667卡合於移行導件84L、84R而朝X方向移動自如。 Below the two ends of the
於板664之下方設置有線性馬達85。線性馬達85具備 有作為定子之磁鐵模組及作為動子之線圈模組。磁鐵模組被設置於基台10,並沿著X方向延伸。線圈模組被設置於維護單元65(此處為板664)之下部。 A
藉由線性馬達85根據來自控制單元9之控制指令而作動,維護單元65之整體沿著X方向移動。維護單元65之X方向位置藉由被設置在滑塊666、667附近之線性標度尺86所檢測。 With the
如圖4所示,夾頭51具備有2個夾頭構件51L、51R。夾頭構件51L、51R具有相對於XZ平面相互地對稱之形狀,且於Y方向上分開地被配置。 As shown in FIG. 4, the
被配置於+Y側之夾頭構件51L,由被設在基台10且沿著X方向延伸之移行導件87L所支撐。夾頭構件51L具備有基座部512,該基座部512包含有在X方向上不同位置所設置之2個水平的板部、及連接該等板部之連接部(參照圖2)。於基座部512之2個板部之下部,各設置有1個滑塊511。滑塊511被卡合於移行導件87L,藉此夾頭構件51L可沿著移行導件87L朝X方向移行。 The
分別於基座部512之2個板部之上部,各設置有1個支撐部513。支撐部513朝上方延伸,且在其上端部具有吸附墊(未圖示)。若基座部512沿著移行導件87L朝X方向移動,2個支撐部513便與其一體地朝X方向移動。再者,亦可設為如下之構造:基座部512之2個板部位被相互分離,該等之板部位一邊於X方向上保持一定的距離一邊移動,藉此於外觀上成為一體之基座部而發揮功能。若根據基板之長度來設定該距離,便可對應各種長度之基板。 On the upper part of the two plate parts of the
夾頭構件51L藉由線性馬達88L而沿著X方向移動。線性馬達88L具備有作為定子之磁鐵模組及作為動子之線圈模組。磁 鐵模組被設置於基台10,且沿著X方向延伸。線圈模組被設置於夾頭構件51L之下部。藉由線性馬達88L根據來自控制單元9之控制指令而作動,夾頭構件51L沿著X方向移動。夾頭構件51L之X方向位置,藉由被設置在移行導件87L附近之線性標度尺89L,所檢測。 The
被設置於-Y側之夾頭構件51R與夾頭構件51L同樣地,具備有基座部512及2個支撐部513、513。再者,夾頭構件51R之形狀相對於XZ平面與夾頭構件51L對稱。於夾頭構件51R之基座部512之2個板部之下部,各設置有1個滑塊511。滑塊511被卡合於移行導件87R,藉此夾頭構件51R可沿著移行導件87R朝X方向移行。 The
夾頭構件51R可藉由線性馬達88R而沿著X方向移動。線性馬達88R包含有沿著X方向延伸並且被設置在基台10之作為定子之磁鐵模組、及被設置於夾頭構件51R之下部之作為動子之線圈模組。藉由線性馬達88R根據來自控制單元9之控制指令而作動,夾頭構件51R沿著X方向移動。夾頭構件51R之X方向位置,藉由被設置在移行導件87R附近之線性標度尺89R所檢測。 The
控制單元9以夾頭構件51L、51R在X方向上始終成為相同位置之方式,進行該等之位置控制。藉此,1對夾頭構件51L、51R以外觀上成為一體之夾頭51而進行移動。藉此,相較於機械性地結合夾頭構件51L、51R之情形,可容易地避免夾頭51與懸浮平台部3之干涉。 The
如圖3所示,4個支撐部513分別對應於所保持之基板W之四角落而被配置。亦即,夾頭構件51L之2個支撐部513分別保持基板W之+Y側周緣部(+Y側之周緣部)且第1方向D1上之上游側端部(上游側之端部)與下游側端部(下游側之端部)。夾頭構件51R之2 個支撐部513、513分別保持基板W之-Y側周緣部(-Y側之周緣部)且第1方向D1上之上游側端部與下游側端部。視需要,負壓被供給至各支撐部513之吸附墊,藉此,基板W之四角落自下方藉由夾頭51所吸附保持。 As shown in FIG. 3, the four
藉由夾頭51一邊保持基板W一邊沿著X方向移動,搬送基板W被搬送。如此,線性馬達88L、88R、及用以對各支撐部513供給負壓之機構(未圖示),作為圖1所示之吸附/移行控制機構52而發揮功能。 By the
如圖1及圖4所示,夾頭51較入口懸浮平台31、塗布平台32及出口懸浮平台33之上表面更離開上方而保持基板W。夾頭51保持基板W之下表面而搬送基板W。夾頭51僅保持基板W中較與各平台31、32、33對向之中央部分更Y方向外側(Y方向上之外側)之周緣部之一部分。因此,基板W之中央部相對於周緣部朝下方撓曲。懸浮平台部3藉由對該狀態之基板W之中央部賦予懸浮力,而控制基板W之鉛直位置,並將基板W維持為水平姿勢。 As shown in FIG. 1 and FIG. 4, the
塗布裝置1具備有複數個(此處為2個)測量器70。測量器70對藉由懸浮平台部3而被賦予懸浮力之基板W之上表面Wf之鉛直位置進行測量。詳細而言,測量器70測量既定之鉛直方向之基準位置至上表面Wf之鉛直位置為止的距離,藉此測量上表面Wf之鉛直位置。 The
自藉由測量器70所測量之上表面Wf之鉛直位置,可求出以塗布平台32之上表面之高度(鉛直位置)為基準之上表面Wf的高度。此外,可自該上表面Wf之高度與基板W之厚度,求出基板W之 懸浮量(塗布平台32之上表面至懸浮基板W之下表面為止的距離)。 From the vertical position of the upper surface Wf measured by the measuring
各測量器70具備有輸出既定波長之光的投光部70a、及包含對自投光部70a所輸出並由基板W所反射之光進行檢測之光感測器(例如線性感測器)的受光部70b(參照圖7)。如此,各測量器70包含有可非接觸地測量上表面Wf之鉛直位置的反射型感測器。 Each measuring
再者,上表面Wf之鉛直位置亦可取代由光所測量而由超音波所測量。於該情形時,各測量器70可具備有輸出超音波之輸出部、及檢測由上表面Wf所反射之超音波的檢測部。 Furthermore, the vertical position of the upper surface Wf can also be measured by ultrasonic waves instead of being measured by light. In this case, each measuring
各測量器70經由連結件72而被連結於噴嘴61。連結件72之兩側端部(X方向上之兩側之端部)中,一端部(+X側之端部)具有可安裝於噴嘴61之上游側側面(上游側之側面)之構造,而另一端部(-X側之端部)具有可安裝於測量器70之構造。各測量器70藉由被支撐於連結件72,而被配置於較噴嘴61更上游側(-X側)。 Each measuring
各測量器70由於經由連結件72而被連結於噴嘴61,因此追隨噴嘴61而進行移動。亦即,若噴嘴61藉由移動機構63而沿著水平方向或鉛直方向移動,各測量器70亦追隨其而朝相同方向移動。 Since each measuring
在本實施形態中,藉由移動機構63之動作,各測量器70被定位於塗布平台32上方之測量位置L21a、L21b及上游位置L22a、L22b(參照圖8)。測量位置L21a、L21b及上游位置L22a、L22b各者之水平位置,被設定為既定之水平位置。在各測量器70被定位於測量位置L21a、L21b之狀態下,各測量器70測量基板W之上表面Wf之鉛直位置。上游位置L22a、L22b係朝第1方向D1之上游側(-X側)離開測量位置L21a、L21b的位置。在本實施形態中,若噴嘴61被配置於下游位置L12,各測量器70便被配置於測量位置L21a、L21b, 若噴嘴61被配置於塗布位置L11,各測量器70便被配置於上游位置L22a、L22b(參照圖8)。 In this embodiment, by the movement of the moving
連結件72可如本實施形態般將測量器70直接連結於噴嘴61,但亦可將該測量器70經由其他構件而間接地連結於噴嘴61。例如,連結件72亦可具有可安裝於供噴嘴61安裝之樑構件631之構造。於該情形時,連結件72經由樑構件631而將測量器70連結於噴嘴61。 The connecting
如圖6所示,2個測量器70於第2方向D2上,隔開較基板W之寬度(寬度方向之長度)短之間隔而被設置。藉由具備有該2個測量器70,可測量基板W在寬度方向上不同之2個部位的鉛直位置。再者,測量器70的數量並非被限定為2個者,亦可為單1個,或者,亦可為3個以上。 As shown in FIG. 6, two measuring
圖7係顯示實施形態之控制單元9的概略方塊圖。塗布裝置1具備有用以控制各部分之動作的控制單元9。控制單元9之硬體構成,亦可設為與一般之電腦相同。控制單元9具備有進行各種運算處理之CPU(Central Processing Unit;中央處理單元)91、作為儲存基本程式之讀取專用之記憶體之ROM(Read-Only Memory;唯獨記憶體)、儲存各種資訊之讀寫自如之記憶體92、及包含顯示各種資訊之顯示器之顯示部93。作為記憶體92,除了主儲存裝置(RAM(Random Access Memory;隨機存取記憶體))以外,還包含有儲存控制用應用軟體(程式)及資料等之固定磁碟。控制單元9亦可具備有負責與使用者或外部裝置之資訊交換的介面部、及讀取被保存於具有可搬移性之儲存媒體(光學式媒體、磁性媒體、半導體記憶體等)之資訊(程式)的讀取裝置。 Fig. 7 is a schematic block diagram showing the
如後述般,控制單元9之CPU 91依照程式而動作,藉 此取得由2個測量器70所測量之基板W之上表面Wf上之2個部位之鉛直位置的差分值。如此,CPU 91作為差分取得部而發揮功能。再者,差分取得部亦可由專用之電路所構成。 As described later, the
圖8係顯示實施形態之塗布裝置1所執行之基板處理動作之各步驟的圖。基板處理動作首先如圖8(a)所示,包含有搬送步驟S11。在搬送步驟S11中,控制單元9控制搬送機構5,將自懸浮平台部3被賦予懸浮力之基板W(以下,亦稱為「懸浮基板W」)朝向第1方向D1之下游側(+X方向)搬送。亦即,此時懸浮基板W之上表面Wf(第1主表面)係鉛直方向之朝上,且懸浮基板W之下表面(第2主表面)自懸浮平台部3被賦予懸浮力。 FIG. 8 is a diagram showing each step of the substrate processing operation performed by the
搬送步驟S11如圖8(b)所示,包含有停止階段S111。在停止階段S111中,控制單元9控制搬送機構5,將懸浮基板W搬送至既定位置LW1,並使該懸浮基板W在既定位置LW1停止。 As shown in FIG. 8(b), the transport step S11 includes a stop phase S111. In the stop phase S111, the
此處,被配置於既定位置LW1之懸浮基板W,橫跨塗布平台32及入口懸浮平台31。又,被配置於既定位置LW1之懸浮基板W之上游側端部(上游側之端部)之水平位置(水平方向上之位置),被設在較塗布平台32之中央更上游側。 Here, the floating substrate W arranged at the predetermined position LW1 straddles the
如圖8(b)所示,在懸浮基板W藉由停止階段S111而停止於既定位置LW1之狀態下,進行測量步驟S12。測量步驟S12係各測量器70測量懸浮基板W之鉛直位置的步驟。各測量器70對懸浮基板W上在測量水平位置XM1之鉛直位置進行測量。測量水平位置XM1係被配置於測量位置L21a、L21b之各測量器70對懸浮基板W之鉛直位置進行測量之區域的第1方向D1(X方向)上之水平位置。此處,測量水平位置XM1被設定於可將懸浮基板W保持在精密之鉛直位置的 塗布平台32(此處為塗布平台32之第1方向D1之中央位置)。在本實施形態中,由於對停止狀態之懸浮基板W測量鉛直位置,因此相較於將移動中之懸浮基板W作為對象之情形,可精度良好地進行測量。 As shown in FIG. 8(b), in the state where the floating substrate W is stopped at the predetermined position LW1 by the stop stage S111, the measurement step S12 is performed. The measurement step S12 is a step in which each measuring
於測量步驟S12之後,亦可進行控制單元9判定各測量器70所測量之懸浮基板W之鉛直位置是否有異常之第1判定步驟。於將各測量器70所測量之懸浮基板W之鉛直位置的值設為A1、A2之情形時,可在第1判定步驟中判定該等之值A1、A2是否位於既定之基準範圍內。於值A1、A2中之任一者或雙方在基準範圍外之情形時,控制單元9亦可藉由既定之輸出手段(顯示部93或燈、揚聲器等)而將該內容對外部進行通知。又,此時,控制單元9亦可以操作員可進行確認之方式,使塗布裝置1之動作停止。 After the measurement step S12, a first determination step in which the
作為懸浮基板W之鉛直位置為異常之理由,例如可能為因被設置於塗布平台32之上表面之複數個噴出口321h或複數個抽吸口322h之任一者之堵塞等所導致之懸浮基板W之浮起量的異常。又,作為其他理由,可能為懸浮基板W之厚度異常(除了懸浮基板W本身之厚度異常以外,還包含使懸浮基板W之上表面Wf之鉛直位置物理性地變動之異常)。藉由對懸浮基板W之鉛直位置之異常進行檢測,可抑制在懸浮基板W上發生處理液之塗布不良之情形。又,藉由利用各測量器70在第2方向D2上不同之複數個部位測量懸浮基板W之鉛直位置,可容易地進行複數個噴出口321h或複數個抽吸口322h中發生堵塞之區域的特定、或發生厚度異常之懸浮基板W之部分的特定。 As the reason why the vertical position of the floating substrate W is abnormal, for example, the floating substrate may be caused by clogging of any one of the plurality of
於測量步驟S12之後,亦可進行控制單元9自藉由各測量器70所測量之懸浮基板W之鉛直位置的值A1、A2求出差分值, 並判定該差分值是否在基準範圍內之第2判定步驟。差分值可應用值A1與值A2之差分的值。藉由取得差分值,可容易地特定出鉛直位置異常之部位。於第2判定步驟中,在控制單元9判定差分值在基準範圍外之情形時,控制單元9亦可藉由既定之輸出手段而將該內容對外部進行通知。又,控制單元9亦可以操作員可進行確認之方式使塗布裝置1之動作停止。 After the measurement step S12, the
若測量步驟S12完成,如圖8(c)所示,控制單元9便進行移動步驟S13。移動步驟S13包含有測量器移動階段S131、及噴嘴移動階段S132。在測量器移動階段S131中,移動機構63使各測量器70朝向作為與測量位置L21a、L21b不同之位置的上游位置L22a、L22b移動。在噴嘴移動階段S132中,移動機構63將噴嘴61自下游位置L12靠近測量水平位置XM1。 If the measurement step S12 is completed, as shown in FIG. 8(c), the
此處,各測量器70分別藉由連結件72被連結於噴嘴61之上游側。因此,藉由移動機構63來執行將噴嘴61自下游位置L12靠近上游側之測量水平位置XM1之噴嘴移動階段S132,藉此亦可同時並行地執行各測量器70朝上游側移動之測量器移動階段S131。 Here, each measuring
此時,噴嘴61之吐出口611之第1方向D1上之水平位置與測量水平位置XM1一致。 At this time, the horizontal position in the first direction D1 of the
若移動步驟S13完成,如圖8(d)所示,便進行塗布步驟S14。在塗布步驟S14中,噴嘴61自吐出口611吐出處理液,處理液被供給至懸浮基板W之上表面Wf,並且搬送機構5將懸浮基板W朝第1方向D1搬送。藉此,處理液被塗布於懸浮基板W之上表面Wf中之第2方向D2上之既定寬度之區域內。 If the moving step S13 is completed, as shown in FIG. 8(d), the coating step S14 is performed. In the coating step S14, the
如圖8(c)所示,此處若各測量器70藉由移動步驟S13 而到達既定之上游位置L22a、L22b,噴嘴61之吐出口611之第1方向D1上之水平位置便會與測量水平位置XM1一致。此處,噴嘴61之吐出口611由於鉛直向下地開口,因此處理液鉛直向下地被吐出。如此一來,作為自噴嘴61所吐出之處理液附著於懸浮基板W之上表面Wf之第1方向D1之水平位置的附著水平位置,便會與測量水平位置XM1一致(於鉛直方向上重疊)。如此,在本實施形態中,由於可在測量懸浮基板W之鉛直位置之區域對懸浮基板W供給處理液,因此可對懸浮基板W良好地塗布處理液。 As shown in Fig. 8(c), if each measuring
再者,並不需要使附著水平位置與測量水平位置XM1一致。亦可將附著水平位置設為在測量水平位置XM1之附近(以測量水平位置XM1為中心之一定區域內)。 Furthermore, it is not necessary to make the attachment horizontal position coincide with the measurement horizontal position XM1. It is also possible to set the attachment horizontal position to be near the measurement horizontal position XM1 (within a certain area centered on the measurement horizontal position XM1).
圖9係顯示實施形態之塗布裝置1之動作之變形例的圖。該變形例於移動步驟S13中,在測量器移動階段S131及噴嘴移動階段S132之後(參照圖8(c)),如圖9所示般,進行噴嘴鉛直位置調節階段S133。 FIG. 9 is a diagram showing a modified example of the operation of the
在噴嘴鉛直位置調節階段S133中,根據藉由各測量器70所測量之懸浮基板W之鉛直位置來調節噴嘴61之鉛直位置。在噴嘴鉛直位置調節階段S133中,控制單元9之CPU 91藉由既定之運算而自各測量器70之測量結果計算出上表面Wf之鉛直位置。作為鉛直位置之求取方法,例如於將藉由2個測量器70所測量之懸浮基板W之鉛直位置的值設為A1、A2之情形時,可將該等值A1、A2之平均值設為懸浮基板W之鉛直位置。或者,亦可將該等中之任一值設為懸浮基板W之鉛直位置。以噴嘴61相對於所求出之懸浮基板W之鉛直位置被配置在適當之鉛直位置,控制單元9控制升降機構634、635而 使樑構件631升降。若噴嘴鉛直位置調節階段S133完成,如圖8(d)所示,可進行塗布步驟S14。 In the nozzle vertical position adjustment stage S133, the vertical position of the
藉由噴嘴鉛直位置調節階段S133,可根據懸浮基板W之鉛直位置而將噴嘴61之鉛直位置最佳化。藉此,由於可自最適當之鉛直位置對懸浮基板W供給處理液,因此可對懸浮基板W良好地塗布處理液。 Through the nozzle vertical position adjustment stage S133, the vertical position of the
再者,噴嘴鉛直位置調節階段S133既可在使噴嘴61朝上游側移動之噴嘴移動階段S132之前(此處為較測量器移動階段S131以前)進行,亦可與噴嘴移動階段S132同步地(此處為與測量器移動階段S131同步地)進行。於後者之情形時,在需要調節噴嘴61之鉛直位置時,噴嘴61將朝水平方向及鉛直方向之合成方向移動。 Furthermore, the nozzle vertical position adjustment stage S133 may be performed before the nozzle movement stage S132 (here before the measuring device movement stage S131) in which the
圖10係顯示實施形態之塗布裝置1之動作的變形例之圖。該變形例於測量器移動階段S131中,在各測量器70自測量位置L21a、L21b移動至上游位置L22a、L22b之期間,測量懸浮基板W之鉛直位置。於該情形時,可在測量水平位置XM1至上游側之既定位置為止之水平範圍內,測量未塗布處理液之懸浮基板W之鉛直位置。亦可進行控制單元9判定在該水平範圍內懸浮基板W之鉛直位置是否有異常之第3判定步驟。例如,控制單元9可判定各測量器70所測量之所有地點之鉛直位置是否在既定之基準範圍內。又,控制單元9亦可求出第1方向D1上不同地點間之懸浮基板W之鉛直位置的差分值,來判定該差分值是否在既定之基準範圍內。 Fig. 10 is a diagram showing a modified example of the operation of the
在本實施形態中,噴嘴61及各測量器70由連結件72所連結,移動機構63可使該等一體地沿著水平方向及鉛直方向移動。然而,亦可設為將噴嘴61及各測量器70相互地分離,且移動機構使 該等以不相互干涉之方式個別地移動。然而,如本實施形態般,可藉由將各測量器70相對於噴嘴61加以連結而使該等一體地移動,而將移動機構之構成簡化。 In the present embodiment, the
本發明雖已詳細地加以說明,但上述之說明於所有態樣中僅為例示,本發明並非由該等態樣所限制者。未例示之無數個變形例可解釋為不超出本發明之範圍而可推知者。以上述各實施形態及各變形例所說明之各構成,只要不相互地矛盾即可適當地加以組合、或加以省略。 Although the present invention has been described in detail, the above description is only illustrative in all aspects, and the present invention is not limited by these aspects. The countless modified examples not illustrated can be interpreted as those that can be inferred without departing from the scope of the present invention. The configurations described in the above-mentioned embodiments and modifications may be appropriately combined or omitted as long as they do not contradict each other.
1‧‧‧塗布裝置(基板處理裝置) 1‧‧‧Coating device (substrate processing device)
3‧‧‧懸浮平台部(懸浮機構) 3‧‧‧Suspended Platform Department (Suspended Mechanism)
5‧‧‧搬送機構 5‧‧‧Transportation mechanism
31‧‧‧入口懸浮平台 31‧‧‧Entrance suspended platform
31h、33h、321h‧‧‧噴出口 31h, 33h, 321h‧‧‧ nozzle
32‧‧‧塗布平台 32‧‧‧Coating platform
33‧‧‧出口懸浮平台 33‧‧‧Export Suspended Platform
51R‧‧‧夾頭構件 51R‧‧‧Chuck components
61‧‧‧噴嘴 61‧‧‧Nozzle
63‧‧‧移動機構 63‧‧‧Mobile mechanism
70‧‧‧測量器 70‧‧‧Measurer
72‧‧‧連結件 72‧‧‧Connector
322h‧‧‧抽吸口 322h‧‧‧Suction port
611‧‧‧吐出口 611‧‧‧Exit
D1‧‧‧第1方向 D1‧‧‧1st direction
L11‧‧‧塗布位置 L11‧‧‧Coating position
L12‧‧‧下游位置 L12‧‧‧Downstream position
L21a、L21b‧‧‧測量位置 L21a, L21b‧‧‧Measurement position
L22a、L22b‧‧‧上游位置 L22a, L22b‧‧‧Upstream position
LW1‧‧‧既定位置 LW1‧‧‧Established location
S11‧‧‧搬送步驟 S11‧‧‧Transfer procedure
S12‧‧‧測量步驟 S12‧‧‧Measurement procedure
S13‧‧‧移動步驟 S13‧‧‧Movement steps
S14‧‧‧塗布步驟 S14‧‧‧Coating Step
S111‧‧‧停止階段 S111‧‧‧Stop phase
S131‧‧‧測量器移動階段 S131‧‧‧Measurement device moving stage
S132‧‧‧噴嘴移動階段 S132‧‧‧Nozzle movement stage
W‧‧‧基板(懸浮基板) W‧‧‧Substrate (Floating Substrate)
Wf‧‧‧上表面(第1主表面) Wf‧‧‧Upper surface (1st main surface)
XM1‧‧‧測量水平位置 XM1‧‧‧Measure horizontal position
Claims (15)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018104960A JP6738373B2 (en) | 2018-05-31 | 2018-05-31 | Substrate processing apparatus and substrate processing method |
| JP2018-104960 | 2018-05-31 |
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| Publication Number | Publication Date |
|---|---|
| TW202000562A TW202000562A (en) | 2020-01-01 |
| TWI745691B true TWI745691B (en) | 2021-11-11 |
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| TW108116954A TWI745691B (en) | 2018-05-31 | 2019-05-16 | Substrate treatment apparatus and substrate treatment method |
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| Country | Link |
|---|---|
| JP (1) | JP6738373B2 (en) |
| KR (1) | KR102474713B1 (en) |
| CN (1) | CN209785888U (en) |
| TW (1) | TWI745691B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102699915B1 (en) | 2021-10-29 | 2024-08-27 | 세메스 주식회사 | Substrate Treating Apparatus and Substrate Treating Method Using The Same |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200730261A (en) * | 2005-10-13 | 2007-08-16 | Tokyo Electron Ltd | Coating apparatus and coating method |
| TW201039928A (en) * | 2009-03-27 | 2010-11-16 | Dainippon Screen Mfg | Substrate coating apparatus and substrate coating method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4578381B2 (en) * | 2005-10-19 | 2010-11-10 | 東京エレクトロン株式会社 | Coating method and coating apparatus |
| JP5486030B2 (en) | 2012-02-15 | 2014-05-07 | 東京エレクトロン株式会社 | Coating device |
-
2018
- 2018-05-31 JP JP2018104960A patent/JP6738373B2/en active Active
-
2019
- 2019-05-10 KR KR1020190055109A patent/KR102474713B1/en active Active
- 2019-05-16 TW TW108116954A patent/TWI745691B/en active
- 2019-05-21 CN CN201920736103.2U patent/CN209785888U/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200730261A (en) * | 2005-10-13 | 2007-08-16 | Tokyo Electron Ltd | Coating apparatus and coating method |
| TW201039928A (en) * | 2009-03-27 | 2010-11-16 | Dainippon Screen Mfg | Substrate coating apparatus and substrate coating method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN209785888U (en) | 2019-12-13 |
| JP6738373B2 (en) | 2020-08-12 |
| JP2019209229A (en) | 2019-12-12 |
| TW202000562A (en) | 2020-01-01 |
| KR102474713B1 (en) | 2022-12-05 |
| KR20190136927A (en) | 2019-12-10 |
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