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TWI744125B - Method for manufacturing transparent polyamide copolymer - Google Patents

Method for manufacturing transparent polyamide copolymer Download PDF

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TWI744125B
TWI744125B TW109143138A TW109143138A TWI744125B TW I744125 B TWI744125 B TW I744125B TW 109143138 A TW109143138 A TW 109143138A TW 109143138 A TW109143138 A TW 109143138A TW I744125 B TWI744125 B TW I744125B
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polyamide copolymer
transparent polyamide
temperature
producing
salt
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TW109143138A
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TW202222909A (en
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黃田忠
周宏根
林祺能
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台灣化學纖維股份有限公司
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Abstract

The instant disclosure relates to a method for manufacturing transparent polyamide copolymer. The method includes a salt synthesizing step and a melt copolymerization step. The salt synthesizing step includes dissolving a compound represented by Chemical Formula 1 and isophthalic acid in a solvent and stirring the same for preparing a semi-aromatic salt:
Figure 109143138-A0305-02-0002-2
Wherein R1 and R2, R3 and R4, and R5 and R6 are different from each other and are either H or CH3 respectively. The melt copolymerization step includes using the semi-aromatic salt as a monomer for performing a melt copolymerization reaction. Based on the total content of the transparent polyamide copolymer prepared therefrom, the content of the compound is from 49 to 51 mole%, and the content of the isophthalic acid is from 51 to 49 mole%. Because the method provided by the instant disclosure is a 2-step synthesis method, it is able to prepare a copolymer with narrow molecular weight distribution steadily.

Description

透明聚醯胺共聚物的製造方法 Method for producing transparent polyamide copolymer

本發明是有關於一種聚醯胺共聚物的製造方法,更具體而言,有關於一種透明聚醯胺共聚物的製造方法。 The present invention relates to a method for manufacturing a polyamide copolymer, and more specifically, to a method for manufacturing a transparent polyamide copolymer.

與其他的一般透明聚合物相較,透明聚醯胺材料以其優異的力學性能、熱性能、耐腐蝕性,以及透明性,可在特殊種類的使用環境領域中發揮很大的優勢。目前,透明聚醯胺材料已經廣泛應用於燃料和油的周圍機械部件和電氣機械部件(流量計套、過濾器蓋及打火機油槽等),尤其是在精密的光學儀器、耐壓視窗、觀察鏡、高檔體育器材、特種燈具外罩等領域已成為不可替代的材料選擇。目前最廣泛使用的透明聚醯胺材料包括,例如,杜邦公司的尼龍(Nylon)6I/6T,其是由己二胺(hexanediamine)、間苯二甲酸(IPA,isophthalic acid)及對苯二甲酸(PTA,terephthalic acid)混合物共聚而成的非結晶型半芳香族聚醯胺。尼龍6I/6T具有以下結構:

Figure 109143138-A0305-02-0004-4
Compared with other general transparent polymers, transparent polyamide materials can exert great advantages in special types of use environments due to their excellent mechanical properties, thermal properties, corrosion resistance, and transparency. At present, transparent polyamide materials have been widely used in fuel and oil surrounding mechanical parts and electrical mechanical parts (flowmeter cover, filter cover, lighter oil tank, etc.), especially in precision optical instruments, pressure windows, observation mirrors, etc. , High-end sports equipment, special lighting covers and other fields have become irreplaceable material choices. Currently the most widely used transparent polyamide materials include, for example, DuPont’s nylon (Nylon) 6I/6T, which is composed of hexanediamine (hexanediamine), isophthalic acid (IPA, isophthalic acid) and terephthalic acid ( PTA (terephthalic acid) mixture copolymerized amorphous semi-aromatic polyamide. Nylon 6I/6T has the following structure:
Figure 109143138-A0305-02-0004-4

在以上結構式1中,主鏈上的間苯二甲酸芳香環可起到抑制結晶的作用,使得此非結晶型半芳香系聚醯胺材料具有高度的透明性,且對氣體、水性溶劑、油類產品等都有良好的阻隔性能。另外,此材料的玻璃化轉變溫度約為125℃,因此具有容易加工的優點。此材料可以使用一般的擠出設備、注射設備或吹塑設備進行加工處理,而加工後的產品多適用於包裝應用領域。 In the above structural formula 1, the isophthalic acid aromatic ring on the main chain can play a role in inhibiting crystallization, so that the amorphous semi-aromatic polyamide material has a high degree of transparency, and is resistant to gas, aqueous solvents, Oil products have good barrier properties. In addition, the glass transition temperature of this material is about 125°C, so it has the advantage of easy processing. This material can be processed using general extrusion equipment, injection equipment or blow molding equipment, and the processed products are mostly suitable for packaging applications.

然而,在尼龍6I/6T材料中的對苯二甲酸(PTA,terephthalic acid)/間苯二甲酸(IPA,isophthalic acid)之間的莫耳比高於50/50(即,對苯二甲酸的莫耳含量高於間苯二甲酸的莫耳含量)時,雖然對苯二甲酸的含量的增加能使半芳香系聚醯胺材料具有較高的機械性能,此半芳香系聚醯胺卻會顯現結晶性而失去透明性,並具有介於265至319℃的熔點(Tm)及介於4.3至16.5%之間的結晶度。除此之外,目前一般半芳香系聚醯胺材料的合成都是在高溫高壓(例如,16大氣壓以上)的條件下進行熔融共聚合反應,除了高壓設備的成本投資較高,操作環境與工作人員安全的考量也是被嚴格要求的事項。 However, the molar ratio of terephthalic acid (PTA)/isophthalic acid (IPA) in nylon 6I/6T material is higher than 50/50 (that is, the molar ratio of terephthalic acid) When the molar content is higher than the molar content of isophthalic acid), although the increase in the content of terephthalic acid can make the semi-aromatic polyamide material have higher mechanical properties, this semi-aromatic polyamide will It exhibits crystallinity and loses transparency, and has a melting point (Tm) between 265 and 319°C and a crystallinity between 4.3 and 16.5%. In addition, at present, the synthesis of semi-aromatic polyamide materials is generally carried out under high temperature and high pressure (for example, above 16 atmospheres). Personnel safety considerations are also strictly required.

因此,開發可在常壓環境條件下,進行半芳香系聚醯胺的熔融共聚合反應的方法,是目前此技術領域的重要目標之一。 Therefore, the development of a method that can carry out the melt copolymerization of semi-aromatic polyamides under atmospheric conditions is currently one of the important goals in this technical field.

為了解決以上技術問題,本發明提供一種透明聚醯胺共聚物的製造方法,其是採用兩步驟的合成方法,以穩定地於常壓環境下合成具有窄分子量分布的透明聚醯胺共聚物。 In order to solve the above technical problems, the present invention provides a method for manufacturing a transparent polyamide copolymer, which adopts a two-step synthesis method to stably synthesize a transparent polyamide copolymer with a narrow molecular weight distribution under a normal pressure environment.

本發明的其中一個實施態樣提供一種透明聚醯胺共聚物的製造方法,其包括鹽類合成步驟及熔融共聚合步驟,鹽類合成步驟包括將由以下化學式1所代表的化合物及間苯二甲酸溶解於溶劑中並進行攪拌,以製備一半芳香族系鹽:

Figure 109143138-A0305-02-0005-5
One embodiment of the present invention provides a method for producing a transparent polyamide copolymer, which includes a salt synthesis step and a melt copolymerization step. The salt synthesis step includes combining the compound represented by the following chemical formula 1 and isophthalic acid Dissolve in the solvent and stir to prepare half of the aromatic salt:
Figure 109143138-A0305-02-0005-5

其中R1及R2彼此不同且各自為H或CH3,R3及R4彼此不同且各自為H及CH3,且R5及R6彼此不同且各自為H或CH3。熔融共聚合步驟包括將半芳香族系鹽作為單體加入反應器中以進行熔融共聚合反應,進而獲得所述透明聚醯胺共聚物。以透明聚醯胺共聚物的總量為基準,所述化合物的含量為49至51莫耳%,且間苯二甲酸的含量為51至49莫耳%。 Wherein R 1 and R 2 are different from each other and are each H or CH 3 , R 3 and R 4 are different from each other and are each H and CH 3 , and R 5 and R 6 are different from each other and are each H or CH 3 . The melt copolymerization step includes adding a semi-aromatic salt as a monomer to a reactor to perform a melt copolymerization reaction, thereby obtaining the transparent polyamide copolymer. Based on the total amount of the transparent polyamide copolymer, the content of the compound is 49 to 51 mol%, and the content of isophthalic acid is 51 to 49 mol%.

在一個較佳的實施態樣中,所述透明性聚醯胺共聚物為非結晶性聚合物。 In a preferred embodiment, the transparent polyamide copolymer is an amorphous polymer.

在一個較佳的實施態樣中,所述透明性聚醯胺共聚物具有介於25,000至35,000克/莫耳之間的重均分子量(Weight-average molecular weight)。 In a preferred embodiment, the transparent polyamide copolymer has a weight-average molecular weight between 25,000 and 35,000 g/mole.

在一個較佳的實施態樣中,所述溶劑為乙醇。 In a preferred embodiment, the solvent is ethanol.

在一個較佳的實施態樣中,所述鹽類合成步驟還包括於介於70至90℃的溫度下攪拌至少24小時。 In a preferred embodiment, the salt synthesis step further includes stirring at a temperature of 70 to 90° C. for at least 24 hours.

在一個較佳的實施態樣中,所述鹽類合成步驟還包括在攪拌至少24小時後,於介於70至90℃的溫度下進行乾燥。 In a preferred embodiment, the salt synthesis step further includes drying at a temperature of 70 to 90° C. after stirring for at least 24 hours.

在一個較佳的實施態樣中,所述熔融共聚合步驟還包括於介於12至18大氣壓下進行熔融共聚合反應。 In a preferred embodiment, the melt copolymerization step further includes performing a melt copolymerization reaction at a pressure of 12 to 18 atmospheres.

在一個較佳的實施態樣中,所述熔融共聚合步驟還包括於180℃至200℃的溫度下攪拌至少1小時後,升溫至240℃至270℃的溫度下攪拌至少2小時。 In a preferred embodiment, the melt copolymerization step further includes stirring at a temperature of 180°C to 200°C for at least 1 hour, and then raising the temperature to a temperature of 240°C to 270°C and stirring for at least 2 hours.

在一個較佳的實施態樣中,所述熔融共聚合步驟還包括於180℃至200℃的溫度下攪拌至少1小時前,於30分鐘至1小時內將所述反應器的溫度由25℃升溫至至少180℃。 In a preferred embodiment, the melt copolymerization step further includes stirring at a temperature of 180°C to 200°C for at least 1 hour, and changing the temperature of the reactor from 25°C within 30 minutes to 1 hour. Increase the temperature to at least 180°C.

在一個較佳的實施態樣中,所述熔融共聚合步驟還包括於升溫至240℃至270℃的溫度下攪拌至少2小時後,於70℃至90℃的溫度下進行乾燥,以獲得所述透明聚醯胺共聚物。 In a preferred embodiment, the melt copolymerization step further includes stirring at a temperature of 240°C to 270°C for at least 2 hours, and then drying at a temperature of 70°C to 90°C to obtain the The transparent polyamide copolymer.

本發明的主要技術手段在於本發明所提供的透明聚醯胺共聚物的製造方法是先以由化學式1所表示的化合物與對苯二甲酸先形成具有特定結構的鹽類,再使該鹽類進行熔融共聚反應,以在常壓環境下合成具有窄分子量分布(Molecular weight distribution)的透明半芳香族聚醯胺。 The main technical means of the present invention is that the method for preparing the transparent polyamide copolymer provided by the present invention is to first form a salt with a specific structure with the compound represented by chemical formula 1 and terephthalic acid, and then make the salt A melt copolymerization reaction is performed to synthesize a transparent semi-aromatic polyamide with a narrow molecular weight distribution under a normal pressure environment.

以下通過特定的具體實施例來說明本發明所揭露有關「透明聚醯胺共聚物的製造方法」的實施方式,本發明所屬技術領域中具有通常知識者可由本說明書所揭示的內容瞭解本發明的優點與功效。本發明可通過其他不同的具 體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明的精神下進行各種修飾與變更。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所揭示的內容並非用以限制本發明的技術範疇。 The following specific examples are used to illustrate the implementation of the "transparent polyamide copolymer manufacturing method" disclosed in the present invention. Those with ordinary knowledge in the technical field of the present invention can understand the content of the present invention from the content disclosed in this specification. Advantages and effects. The present invention can be adopted by other different tools Implementation or application of the specific embodiments, various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the spirit of the present invention. The following embodiments will further describe the related technical content of the present invention in detail, but the disclosed content is not intended to limit the technical scope of the present invention.

首先,如前所述,對於現有的透明聚醯胺共聚物材料尼龍6I/6T而言,其中對苯二甲酸重複單元的含量提高會造成材料失去透明性。針對此,以2-甲基-1,5-戊二胺(2-methyl-1,5-pentanediamine,以下稱Dy)取代合成尼龍6I/6T所使用的單體:己二胺(hexanediamine),進而與對苯二甲酸(PTA)及間苯二甲酸(IPA)於常壓條件下可以合成透明半芳香族聚醯胺(PTA-co-IPA-co-Dy),如以下由化學式2所代表。 First of all, as mentioned above, for the existing transparent polyamide copolymer material nylon 6I/6T, an increase in the content of terephthalic acid repeating units will cause the material to lose transparency. In response to this, 2-methyl-1,5-pentanediamine (hereinafter referred to as Dy) was substituted for the monomer used in the synthesis of nylon 6I/6T: hexanediamine, Furthermore, with terephthalic acid (PTA) and isophthalic acid (IPA) under normal pressure conditions, a transparent semi-aromatic polyamide (PTA-co-IPA-co-Dy) can be synthesized, as represented by chemical formula 2 below .

Figure 109143138-A0305-02-0007-6
Figure 109143138-A0305-02-0007-6

在化學式2中,R1及R2彼此不同且各自為H或CH3,R3及R4彼此不同且各自為H及CH3,且R5及R6彼此不同且各自為H或CH3,且n為大於0的整數。 In Chemical Formula 2, R 1 and R 2 are different from each other and are each H or CH 3 , R 3 and R 4 are different from each other and are each H and CH 3 , and R 5 and R 6 are different from each other and are each H or CH 3 , And n is an integer greater than 0.

特別是,在以上由化學式2所表示的聚醯胺共聚物中,對苯二甲酸/間苯二甲酸(PTA/IPA)的莫耳含量比即使提高到66/34,此聚醯胺共聚物仍然為非結晶性材料而具有良好的透明性。本案發明人經由研發而證實此是因為2-甲基-1,5-戊二胺(Dy)具有含側甲基的化學結構,此可以更進一步抑制聚合產物結晶的作用。 In particular, in the above polyamide copolymer represented by chemical formula 2, even if the molar content ratio of terephthalic acid/isophthalic acid (PTA/IPA) is increased to 66/34, this polyamide copolymer It is still an amorphous material and has good transparency. Through research and development, the inventors of the present case confirmed that this is because 2-methyl-1,5-pentanediamine (Dy) has a chemical structure containing pendant methyl groups, which can further inhibit the crystallization of the polymer product.

然而,以上使用三種單體進行聚合反應的缺點為每個批次所獲得的產物重均分子量(Mw)的變異性太高,導致所應用的產品的品質穩定性低。由於作為單體的對苯二甲酸具有較高剛硬性,其與脂肪系2-甲基1,5-戊二胺(Dy) 之間相容性較低,且對苯二甲酸與Dy也比間苯二甲酸與Dy的醯胺化反應性低,因此,當使用這三個單體共同進行反應時,會導致IPA-co-Dy優先由聚合反應生成,使得最終產物會成為具有(IPA-co-Dy)x-co-(PTA-co-Dy)y結構的嵌段共聚物(block copolymer),而非預期的均勻、混亂型(random)結構。另外,在現有的常壓高溫聚合反應條件下,相對於其他一同進行反應的共單體,Dy的沸點相對較低,而容易在聚合反應過程中由反應器內溜出。 However, the disadvantage of using three monomers for the polymerization reaction is that the variability of the weight average molecular weight (Mw) of the product obtained in each batch is too high, resulting in low quality stability of the applied product. Because terephthalic acid as a monomer has high rigidity, it is compatible with fatty 2-methyl 1,5-pentanediamine (Dy) The compatibility between terephthalic acid and Dy is also lower than that of isophthalic acid and Dy. Therefore, when these three monomers are used to react together, it will cause IPA-co -Dy is preferentially generated by polymerization reaction, so that the final product will become a block copolymer with (IPA-co-Dy)x-co-(PTA-co-Dy)y structure instead of the expected uniform, Random structure. In addition, under the existing normal pressure and high temperature polymerization conditions, Dy has a relatively low boiling point compared to other co-monomers that react together, and it is easy to slip out of the reactor during the polymerization reaction.

因此,本發明所提供的透明聚醯胺共聚物的製造方法為二步驟方法,在第一步驟中,是以由化學式1所表示的化合物與間苯二甲酸反應,以製備半芳香族系鹽;而在第二步驟中,是將第一步驟中所製備的半芳香族系鹽作為單體進行熔融共聚合反應。以下將針對本發明所提供的透明聚醯胺共聚物的製造方法進行詳細敘述。 Therefore, the manufacturing method of the transparent polyamide copolymer provided by the present invention is a two-step method. In the first step, the compound represented by Chemical Formula 1 is reacted with isophthalic acid to prepare a semi-aromatic salt ; In the second step, the semi-aromatic salt prepared in the first step is used as a monomer for melt copolymerization. The manufacturing method of the transparent polyamide copolymer provided by the present invention will be described in detail below.

Figure 109143138-A0305-02-0008-7
Figure 109143138-A0305-02-0008-7

化學式1中,R1及R2彼此不同且各自為H或CH3,R3及R4彼此不同且各自為H及CH3,且R5及R6彼此不同且各自為H或CH3。換句話說,在化學式1中三組直鏈的側邊基團中,兩個R基團必須為彼此不同且分別為H及CH3。舉例而言,在本發明的一個實施例中,R1、R3、R5為H(氫原子),而R2、R4及R6為甲基基團;在本發明的另一個實施例中,R1、R4及R5為H,而R2、R3及R6為甲基基團;在本發明的再另一個實施例中,R1、R4及R6為H,而R2、R3及R5為甲基基團;依此類推,共具有8種不同的實施方式。 In Chemical Formula 1, R 1 and R 2 are different from each other and are each H or CH 3 , R 3 and R 4 are different from each other and are each H and CH 3 , and R 5 and R 6 are different from each other and are each H or CH 3 . In other words, in the three groups of straight-chain side groups in Chemical Formula 1, the two R groups must be different from each other and be H and CH 3 respectively. For example, in one embodiment of the present invention, R 1 , R 3 , and R 5 are H (hydrogen atom), and R 2 , R 4 and R 6 are methyl groups; in another embodiment of the present invention In the example, R 1 , R 4 and R 5 are H, and R 2 , R 3 and R 6 are methyl groups; in yet another embodiment of the present invention, R 1 , R 4 and R 6 are H , And R 2 , R 3 and R 5 are methyl groups; and so on, there are a total of 8 different embodiments.

首先,在第一步驟中,包括使用由化學式1所表示的化合物作為反應物。因此,在第一步驟前,本發明還可以包括合成由化學式1所表示的化合物的步驟。在此合成步驟中,是預先將對彼此的相容性和反應性都不佳的2-甲基-1,5-戊二胺與對苯二甲酸以化學反應法進行醯胺化反應,由此合成由化學式1所表示的化合物。此合成步驟的反應式如以下反應式1所示(合成BADyT),R1至R6與以上針對化學式1定義者相同:

Figure 109143138-A0305-02-0009-17
First, in the first step, the compound represented by Chemical Formula 1 is used as a reactant. Therefore, before the first step, the present invention may further include a step of synthesizing the compound represented by Chemical Formula 1. In this synthesis step, 2-methyl-1,5-pentanediamine and terephthalic acid, which are not compatible with each other and have poor reactivity, are subjected to a chemical reaction in advance to amination reaction. This synthesizes the compound represented by Chemical Formula 1. The reaction formula of this synthesis step is shown in the following reaction formula 1 (synthesis of BADyT), and R 1 to R 6 are the same as those defined above for chemical formula 1:
Figure 109143138-A0305-02-0009-17

接著,在本發明實施例中,所獲得的BADyT鹽類被用於鹽類合成步驟。在鹽類合成步驟中,可將BADyT化合物及間苯二甲酸溶解於溶劑(例如,乙醇)中並進行攪拌,以製備半芳香族系鹽。進行攪拌的溫度可為介於70至90℃,而攪拌時間為至少24小時,更具體而言,溫度可為75至85℃,而攪拌時間為24至48小時。除此之外,在進行攪拌至少24小時後,還可以在介於70至90℃的溫度下,更具體而言在介於75至85℃的溫度下進行乾燥。乾燥的程序可以在真空烘箱中進行。鹽類合成步驟的反應式如以下反應式2所示:

Figure 109143138-A0305-02-0009-18
Next, in the embodiment of the present invention, the obtained BADyT salt is used in the salt synthesis step. In the salt synthesis step, the BADyT compound and isophthalic acid can be dissolved in a solvent (for example, ethanol) and stirred to prepare a semi-aromatic salt. The temperature for stirring may be between 70 to 90°C, and the stirring time may be at least 24 hours, more specifically, the temperature may be 75 to 85°C, and the stirring time may be 24 to 48 hours. In addition, after stirring for at least 24 hours, drying may be performed at a temperature ranging from 70 to 90°C, more specifically at a temperature ranging from 75 to 85°C. The drying procedure can be carried out in a vacuum oven. The reaction formula of the salt synthesis step is shown in the following reaction formula 2:
Figure 109143138-A0305-02-0009-18

由鹽類合成步驟所合成的半芳香族系鹽是由以下化學式3所表示,R1至R6與以上針對化學式1定義者相同:

Figure 109143138-A0305-02-0010-10
The semi-aromatic salt synthesized by the salt synthesis step is represented by the following chemical formula 3, and R 1 to R 6 are the same as defined above for the chemical formula 1:
Figure 109143138-A0305-02-0010-10

接下來,在第二步驟,即熔融共聚合步驟中,在鹽類合成步驟中所獲得的半芳香系鹽是作為單體而加入反應器中以進行熔融共聚合反應,進而獲得透明聚醯胺共聚物。以所獲得的透明聚醯胺共聚物的總量為基準,BADyT化合物的含量為49至51莫耳%,且間苯二甲酸的含量為51至49莫耳%。事實上,BADyT化合物與間苯二甲酸的含量比為約1:1。另外,同樣地,在透明聚醯胺共聚物中,基於胺基基團與羧基基團進行醯胺化反應的比例,對苯二甲酸(PTA)重複單元對間苯二甲酸(IPA)重複單元的莫耳比為約2:1。 Next, in the second step, the melt copolymerization step, the semi-aromatic salt obtained in the salt synthesis step is added as a monomer to the reactor for melt copolymerization to obtain a transparent polyamide Copolymer. Based on the total amount of the obtained transparent polyamide copolymer, the content of the BADyT compound is 49 to 51 mol%, and the content of isophthalic acid is 51 to 49 mol%. In fact, the content ratio of BADyT compound to isophthalic acid is about 1:1. In addition, similarly, in the transparent polyamide copolymer, the repeating unit of terephthalic acid (PTA) and the repeating unit of isophthalic acid (IPA) are based on the ratio of the amine group and the carboxyl group undergoing amination reaction. The molar ratio is about 2:1.

透明聚醯胺共聚物為非結晶性聚合物,而具有良好的透明性。所獲得的產物如以下化學式2所示。 The transparent polyamide copolymer is a non-crystalline polymer and has good transparency. The obtained product is shown in Chemical Formula 2 below.

Figure 109143138-A0305-02-0010-11
Figure 109143138-A0305-02-0010-11

在化學式2中,R1及R2彼此不同且各自為H或CH3,R3及R4彼此不同且各自為H及CH3,且R5及R6彼此不同且各自為H或CH3,且n為大於0的整數。 In Chemical Formula 2, R 1 and R 2 are different from each other and are each H or CH 3 , R 3 and R 4 are different from each other and are each H and CH 3 , and R 5 and R 6 are different from each other and are each H or CH 3 , And n is an integer greater than 0.

在熔融共聚合步驟中,進行熔融共聚合反應的反應條件可以包括介於12至18大氣壓的壓力。另外,熔融共聚合步驟還可以包括先於30分鐘至1小時內將所述反應器的溫度由25℃升溫至至少180℃,再於180℃至200℃的溫度下 攪拌至少1小時後,升溫至240℃至270℃的溫度下攪拌至少2小時。最後,在升溫至240℃至270℃的溫度下攪拌至少2小時後,於70℃至90℃的溫度下進行乾燥,以獲得透明聚醯胺共聚物。 In the melt copolymerization step, the reaction conditions for performing the melt copolymerization reaction may include a pressure between 12 and 18 atmospheres. In addition, the melt copolymerization step may also include raising the temperature of the reactor from 25°C to at least 180°C within 30 minutes to 1 hour, and then at a temperature of 180°C to 200°C. After stirring for at least 1 hour, the temperature was raised to 240°C to 270°C and stirred for at least 2 hours. Finally, after stirring at a temperature raised to 240°C to 270°C for at least 2 hours, drying is performed at a temperature of 70°C to 90°C to obtain a transparent polyamide copolymer.

由此熔融共聚合步驟所獲得的透明性聚醯胺共聚物為非結晶性聚合物,且較佳的是透明性聚醯胺共聚物具有介於25,000至35,000克/莫耳之間的重均分子量(Mw),較佳具有介於30,000至32,000克/莫耳之間的重均分子量。另外,透明性聚醯胺共聚物較佳具有8,000至15,000克/莫耳之間的數均分子量(Number-average molecular weight,Mn),較佳具有介於10,000至13,000克/莫耳之間的數均分子量。除此之外,透明性聚醯胺共聚物較佳具有介於2.5至3.0之間的分子量分布(Ip,為Mw/Mn),較佳具有介於2.6至2.9之間的分子量分布。 The transparent polyamide copolymer obtained by the melt copolymerization step is a non-crystalline polymer, and it is preferable that the transparent polyamide copolymer has a weight average of between 25,000 and 35,000 g/mole. The molecular weight (Mw) preferably has a weight average molecular weight between 30,000 and 32,000 g/mol. In addition, the transparent polyamide copolymer preferably has a number-average molecular weight (Mn) between 8,000 and 15,000 g/mole, and preferably has a number-average molecular weight (Mn) between 10,000 and 13,000 g/mole. Number average molecular weight. In addition, the transparent polyamide copolymer preferably has a molecular weight distribution (Ip, being Mw/Mn) between 2.5 and 3.0, and preferably has a molecular weight distribution between 2.6 and 2.9.

值得注意的是,對於由化學式2所代表的化合物而言,即使其中PTA與IPA的含量的莫耳比被提高到66:34,此化合物仍然為非結晶性化合物而保有透明性。另外,重複進行多次的製造方法而批次聚合獲得的產物,這些產物之間的分子量的變異性大幅降低。因此,本發明實施例所提供的製造方法事實上能夠有效解決現有技術的缺點。 It is worth noting that for the compound represented by Chemical Formula 2, even if the molar ratio of the content of PTA and IPA is increased to 66:34, the compound is still an amorphous compound and retains transparency. In addition, the variability of molecular weight between these products is greatly reduced for products obtained by repeating the manufacturing method multiple times and batch polymerization. Therefore, the manufacturing method provided by the embodiment of the present invention can actually effectively solve the shortcomings of the prior art.

接下來,本發明將通過合成例與製備例等具體實施例來詳細揭示本發明的內容。 Next, the present invention will disclose the content of the present invention in detail through specific examples such as synthesis examples and preparation examples.

合成例1:由化學式1所代表的化合物(BADyT)的合成Synthesis Example 1: Synthesis of the compound represented by Chemical Formula 1 (BADyT)

將20克的雙(2-羥基乙基)對苯二甲酸酯(BHET)、548克的2-甲基-1,5-戊二胺(Dy)(莫耳比:[BHET/Dy=1/6])及2克的Zn(OAc)2(重量比:[BHET/Zn(OAc)2=100/1])加入3公升的圓底瓶中,並於90℃下攪拌反應24小時。 直到反應至固體完全溶解,將反應物降溫靜置1小時,使得反應物回到室溫。接著,將反應物倒入200毫升(mL)的RO水中(RO水的重量為BHET的重量的約20倍),以使反應物的沉澱物生成。使用離心而將固體沉澱物取出,並用約20至30毫升的RO水清洗6至8次。接著,固體於80℃下,於真空烘箱中烘乾。烘乾後的產物(BADyT)進行檢測分析。 20 grams of bis(2-hydroxyethyl) terephthalate (BHET) and 548 grams of 2-methyl-1,5-pentanediamine (Dy) (mole ratio: [BHET/Dy= 1/6]) and 2 grams of Zn(OAc) 2 (weight ratio: [BHET/Zn(OAc) 2 =100/1]) were added to a 3 liter round-bottomed flask, and stirred at 90°C for 24 hours. . Until the solid is completely dissolved in the reaction, the reactant is cooled and left for 1 hour to allow the reactant to return to room temperature. Next, the reactant was poured into 200 milliliters (mL) of RO water (the weight of the RO water was about 20 times the weight of BHET), so that the precipitate of the reactant was formed. Centrifugation is used to take out the solid precipitate and wash 6 to 8 times with about 20 to 30 milliliters of RO water. Then, the solid was dried in a vacuum oven at 80°C. The oven-dried product (BADyT) was tested and analyzed.

產物的熱分析結果為熔點(Tm)為173.5℃,而分解溫度(Td)為389.3℃。紅外光分析結果為IR(cm-1)=3308(胺基),1633(醯胺基,broad)。1HNMR光譜數據如下(D2SO4):δ8.473(芳香系,8H,s),δ4.061-4.206(醯胺NH-CH2,8H,m),δ3.390-3.581(終端NH2-CH2,4H,m),δ2.259(CH2,8H,m),δ2.187(CH2,4H,m),δ1.791-1.953(CH3,12H,m)。由NMR氫譜的結果可以計算出苯環組成份H數/脂肪碳鏈H數=8/36,因此,2-甲基-1,5-戊二胺與對苯二甲酸反應於共聚合物內的莫耳比例為2/3,可得證所述鹽類的結構組成。 The thermal analysis result of the product showed that the melting point (Tm) was 173.5°C, and the decomposition temperature (Td) was 389.3°C. The result of infrared light analysis is IR (cm-1)=3308 (amino group), 1633 (amino group, broad). 1 HNMR spectrum data are as follows (D 2 SO 4 ): δ8.473 (aromatic system, 8H, s), δ4.061-4.206 (amide NH-CH 2 ,8H,m), δ3.390-3.581 (terminal NH 2- CH 2 , 4H, m), δ 2.259 (CH 2 , 8H, m), δ 2.187 (CH 2 , 4H, m), δ 1.79-1.953 (CH 3 , 12H, m). From the results of the NMR spectrum, it can be calculated that the benzene ring component H number/aliphatic carbon chain H number = 8/36. Therefore, 2-methyl-1,5-pentanediamine reacts with terephthalic acid in the copolymer The inner molar ratio is 2/3, which can prove the structural composition of the salt.

將產物進行元素分析(Elemental Analysis)的結果如下。理論值:C(67.08%);H(8.61%);O(10.51%);N(13.80%)。檢測值:C(67.10%);H(8.63%);O(10.52%);N(13.75%)。 The results of elemental analysis (Elemental Analysis) of the product are as follows. Theoretical value: C (67.08%); H (8.61%); O (10.51%); N (13.80%). Detection value: C (67.10%); H (8.63%); O (10.52%); N (13.75%).

合成例2:比較製備例1中使用的鹽類-PTA-IPA-Dy的合成Synthesis Example 2: Synthesis of the salt-PTA-IPA-Dy used in Comparative Preparation Example 1

33.2克(0.2莫耳)的對苯二甲酸(PTA)、16.6克(0.1莫耳)的間苯二甲酸(IPA)、34.8克(0.3莫耳)的2-甲基-1,5-戊二胺(Dy),以及500毫升的乙醇被加入於圓底燒瓶中,以配備有冷凝管的迴流裝置,以外溫約80至90℃溫度進行迴流攪拌反應24小時。接著,將此熱溶液於具有熱過濾裝置的過濾設備進行過濾,再使用100毫升的熱乙醇重複清洗得到的固體5次。清洗後的固體產物於 80℃的真空烘箱中烘乾24小時。反應式如以下反應式3所示,其中x、y為大於0的整數:

Figure 109143138-A0305-02-0013-19
33.2 g (0.2 mol) of terephthalic acid (PTA), 16.6 g (0.1 mol) of isophthalic acid (IPA), 34.8 g (0.3 mol) of 2-methyl-1,5-pentane Diamine (Dy) and 500 ml of ethanol were added to a round-bottom flask, and a reflux device equipped with a condenser was used to perform reflux and stirring reaction at an external temperature of about 80 to 90°C for 24 hours. Then, the hot solution was filtered in a filtering device with a hot filtering device, and then 100 ml of hot ethanol was used to repeatedly wash the obtained solid 5 times. The washed solid product was dried in a vacuum oven at 80°C for 24 hours. The reaction formula is shown in the following reaction formula 3, where x and y are integers greater than 0:
Figure 109143138-A0305-02-0013-19

1HNMR光譜數據如下(D2SO4):δ8.620-8.740(芳香系,PTA 8H+IPA 3H,m),δ8.54(芳香系,IPA 1H,s),δ4.152-4.351(N-CH2,12H,m),δ2.2710(CH2,6H,m),δ2.189(CH2,10H,m),δ1.800-1.967(CH3,8H,m)。IR(cm-1)=1687-1695(芳香系酮吸收峰)。1HNMR光譜分析顯示,由吸收峰積分值計算,固體產物(PTA-IPA-Dy salt)內的PTA基團/IPA基團/Dy基團的莫耳比例(molar ratio)為2.0:1.0:3.0。產物分子量(FW)為847.0克/莫耳。 1 HNMR spectrum data are as follows (D 2 SO 4 ): δ8.620-8.740 (aromatic system, PTA 8H+IPA 3H, m), δ8.54 (aromatic system, IPA 1H, s), δ4.152-4.351 (N -CH 2 , 12H, m), δ 2.2710 (CH 2 , 6H, m), δ 2.189 (CH 2 , 10H, m), δ 1.800-1.967 (CH 3 , 8H, m). IR (cm -1 )=1687-1695 (aromatic ketone absorption peak). 1 HNMR spectrum analysis shows that the molar ratio of the PTA group/IPA group/Dy group in the solid product (PTA-IPA-Dy salt) is 2.0:1.0:3.0 calculated from the integral value of the absorption peak. . The product molecular weight (FW) was 847.0 g/mol.

製備例1:BADyT-IPA鹽類的合成(鹽類合成步驟)Preparation Example 1: Synthesis of BADyT-IPA salts (salt synthesis step)

將6.10克(0.01莫耳)的BADyT及1.66克(0.01莫耳)的IPA(莫耳比例為1:1),以及100毫升的乙醇加入於圓底燒瓶中,以配備有冷凝管的迴流裝置,於外溫約80-90℃的溫度下迴流攪拌反應24小時。接著,將此熱溶液於具有熱過濾裝置的過濾設備進行過濾,再使用30毫升的熱乙醇重複清洗5次得到固體。清洗後的固體產物於80℃下真空烘箱烘乾24小時。反應式如以下反應式2所示:

Figure 109143138-A0305-02-0014-13
Add 6.10 g (0.01 mol) of BADyT and 1.66 g (0.01 mol) of IPA (molar ratio of 1:1), and 100 ml of ethanol into the round-bottomed flask to equip the reflux device with condenser , The reaction is refluxed and stirred for 24 hours at an external temperature of about 80-90°C. Then, the hot solution was filtered in a filtering device with a hot filtering device, and then washed with 30 ml of hot ethanol for 5 times to obtain a solid. The washed solid product was dried in a vacuum oven at 80°C for 24 hours. The reaction formula is shown in the following reaction formula 2:
Figure 109143138-A0305-02-0014-13

1HNMR光譜數據如下(D2SO4):δ8.472-8.610(芳香系,BADyT 8H+IPA 3H,m),δ8.46(芳香系,IPA 1H,s),δ4.061-4.206(醯胺N-CH2,8H,m),δ3.41-3.703(脂肪系N-CH2,4H,m),δ2.261(CH2,6H,m),δ2.190(CH2,10H,m),δ1.792-1.956(CH3,8H,m)。 1 HNMR spectrum data are as follows (D 2 SO 4 ): δ8.472-8.610 (aromatic system, BADyT 8H+IPA 3H, m), δ8.46 (aromatic system, IPA 1H, s), δ4.061-4.206 (醯Amine N-CH 2 , 8H, m), δ 3.41-3.703 (fatty N-CH 2 , 4H, m), δ 2.261 (CH 2 , 6H, m), δ 2.190 (CH 2 , 10H, m), δ 1.792-1.956 (CH 3 , 8H, m).

紅外光分析結果:IR(cm-1)=1634-1635,1628-1631(醯胺吸收峰)。熱分析結果:Tm不明顯,Td為444.8℃。1HNMR光譜分析顯示,由吸收峰積分值計算,固體產物內的BADyT基團與化合物IPA基團的莫耳比例為1.0:1.0。分子量為776克/莫耳。 Infrared light analysis results: IR (cm -1 )=1634-1635, 1628-1631 (absorption peak of amide). Thermal analysis result: T m is not obvious, and T d is 444.8°C. 1 HNMR spectrum analysis shows that the molar ratio of the BADyT group to the compound IPA group in the solid product is 1.0:1.0 calculated from the integral value of the absorption peak. The molecular weight is 776 g/mol.

製備例2:常壓條件下BADyT-IPA鹽類的聚合反應(熔融共聚步驟),第1批次反應Preparation Example 2: Polymerization reaction of BADyT-IPA salts under normal pressure (melt copolymerization step), the first batch reaction

將776克(1.0莫耳)的製備例1所合成的BADT-IPA鹽類加入於2公升規模鋼槽反應器內,於常壓條件下,在1小時內由室溫緩慢升到230℃(約於200℃時固體完全熔解),然後於230℃下攪拌反應2小時,於270℃下再攪拌反應2小時。下料,產物於80℃下於真空烘箱烘乾8小時,烘乾後產物進行檢測分析。物性分析結果如表1所示。反應式如以下反應式4所示,其中n為大於0的整數:

Figure 109143138-A0305-02-0015-14
Add 776 grams (1.0 mol) of BADT-IPA salt synthesized in Preparation Example 1 into a 2 liter scale steel tank reactor, and slowly rise from room temperature to 230°C within 1 hour under normal pressure ( The solid completely melted at about 200°C), then stirred at 230°C for 2 hours, and stirred at 270°C for another 2 hours. Unload the product and dry the product in a vacuum oven at 80°C for 8 hours. After drying, the product is tested and analyzed. The results of physical property analysis are shown in Table 1. The reaction formula is shown in the following reaction formula 4, where n is an integer greater than 0:
Figure 109143138-A0305-02-0015-14

1HNMR光譜數據如下(D2SO4):δ8.472-8.610(芳香系,BADT 8H+IPA 3H,m),δ8.48(芳香系,IPA 1H,s),δ4.060-4.206(芳香系醯胺N-CH2,12H,m),δ2.261(CH2,6H,m),δ2.190(CH2,10H,m),δ1.792-1.956(CH3,8H,m)。紅外光分析結果:IR(cm-1)=1634-1635,1628-1631(amide吸收峰)。熱分析結果:Tm=非結晶(Amorphous)無固定熔點、Td為481.3℃、Tg為156.2℃。1HNMR光譜分析顯示,由吸收峰積分值計算,固體產物內的BADT基團與化合物IPA基團的莫耳比例為1.0:1.0。分子量/分子量分布如表1所示。 1 HNMR spectrum data are as follows (D 2 SO 4 ): δ8.472-8.610 (aromatic system, BADT 8H+IPA 3H, m), δ8.48 (aromatic system, IPA 1H, s), δ4.060-4.206 (aromatic Amine N-CH 2 , 12H, m), δ 2.261 (CH 2 , 6H, m), δ 2.190 (CH 2 , 10H, m), δ 1.792-1.956 (CH 3 , 8H, m) . Infrared light analysis results: IR (cm -1 )=1634-1635, 1628-1631 (amide absorption peak). Thermal analysis results: T m = Amorphous with no fixed melting point, T d at 481.3°C, and T g at 156.2°C. 1 HNMR spectrum analysis showed that the molar ratio of the BADT group to the compound IPA group in the solid product was 1.0:1.0 calculated from the integral value of the absorption peak. The molecular weight/molecular weight distribution is shown in Table 1.

製備例3至5:常壓條件下BADyT-IPA鹽類的聚合反應(熔融共聚步驟),第2至4批次反應Preparation examples 3 to 5: polymerization reaction of BADyT-IPA salts under normal pressure (melt copolymerization step), the second to fourth batches of reactions

所有反應條件與製備例2(第1批次反應)相同,所得到的聚合物產物的光譜分析也與製備例2相同。分子量/分子量分布如表1所示。 All reaction conditions are the same as in Preparation Example 2 (the first batch reaction), and the spectral analysis of the obtained polymer product is also the same as in Preparation Example 2. The molecular weight/molecular weight distribution is shown in Table 1.

比較製備例1:常壓條件下PTA-IPA-Dy鹽類的聚合反應(單一步驟合成法),第1批次反應Comparative preparation example 1: Polymerization reaction of PTA-IPA-Dy salt under normal pressure (single-step synthesis method), the first batch reaction

將847克(1.0莫耳)的合成例2所合成的PTA-IPA-Dy鹽類加入於2公升規模鋼槽反應器內,於常壓條件下,在1小時內由室溫緩慢升溫至230℃(約於200℃時固體完全熔解),然後於230℃下攪拌反應2小時,於270℃下攪拌反應2小時。下料,產物於80℃下於真空烘箱烘乾8小時,烘乾後產物進 行檢測分析。分子量/分子量分布如表1所示。反應式如以下反應式5所示,其中x、y、m、n為大於0的整數:

Figure 109143138-A0305-02-0016-20
Add 847 grams (1.0 mol) of the PTA-IPA-Dy salt synthesized in Synthesis Example 2 into a 2 liter large-scale steel tank reactor. Under normal pressure, the temperature is slowly raised from room temperature to 230 within 1 hour. ℃ (about 200 ℃ when the solid completely melted), then stirred at 230 ℃ for 2 hours, at 270 ℃ for 2 hours with stirring. Unload the product and dry the product in a vacuum oven at 80°C for 8 hours. After drying, the product is tested and analyzed. The molecular weight/molecular weight distribution is shown in Table 1. The reaction formula is shown in the following reaction formula 5, where x, y, m, and n are integers greater than 0:
Figure 109143138-A0305-02-0016-20

比較製備例2至4:常壓條件下PTA-IPA-Dy鹽類的聚合反應(單一步驟合成法),第2至4批次反應Comparative preparation examples 2 to 4: polymerization reaction of PTA-IPA-Dy salts under normal pressure (single-step synthesis method), the second to fourth batches of reactions

所有反應條件與比較製備例1(第1批次反應)相同,所得到的聚合物產物的分析也與製備例2相同。分子量/分子量分布如表1所示。 All reaction conditions are the same as those of Comparative Preparation Example 1 (the first batch reaction), and the analysis of the obtained polymer product is also the same as Preparation Example 2. The molecular weight/molecular weight distribution is shown in Table 1.

Figure 109143138-A0305-02-0016-21
Figure 109143138-A0305-02-0016-21

Mw與Mn的分析為經由粒徑篩析層析法(Size Exclusion chromatography(SEC))於等當量PMMA中進行,溶劑為六氟異丙醇(Hexafluoro-2-propanol)。 The analysis of Mw and Mn was carried out in equivalent PMMA by size exclusion chromatography (SEC), and the solvent was Hexafluoro-2-propanol.

由表1可知,在聚合反應前所加入的鹽化合物內的PTA/IPA/Dy或其衍生物的莫耳比例為相同的情形下,本發明的製備例2至4的製備方法,即兩步驟的共聚物製備方法所獲得的共聚物具有較窄的分子量分布(Ip)顯示其中各個重複單元的分子量之間差異較小,使得共聚物的組成較為均勻。再者,本發明的製備例2至4的製備方法能夠穩定製備具有高透明性(非結晶)聚醯胺共聚物。詳細而言,在不同生產批次下,相較於比較製備例的聚醯胺共聚物的分子量與分子量分布(例如分子量分布大幅度地於3.2及4.1間變化)所製備而成的聚醯胺共聚物的分子量與分子量分布之間的數值差異極小(例如,分子量分布介於2.6至2.9之間)。據此,可以證實的是,相較於現有技術(比較製備例2至4)的製造方法,本發明所提供的製造方法更為穩定,使得由此所製備的產品的品質更為穩定,產率更為優良。 It can be seen from Table 1 that when the molar ratio of PTA/IPA/Dy or its derivatives in the salt compound added before the polymerization reaction is the same, the preparation methods of Preparation Examples 2 to 4 of the present invention are two steps The copolymer obtained by the copolymer preparation method has a narrow molecular weight distribution (Ip), which shows that the molecular weight of each repeating unit has a small difference, so that the composition of the copolymer is more uniform. Furthermore, the preparation methods of Preparation Examples 2 to 4 of the present invention can stably prepare a polyamide copolymer with high transparency (non-crystalline). In detail, in different production batches, compared with the molecular weight and molecular weight distribution of the polyamide copolymer of the comparative preparation example (for example, the molecular weight distribution greatly changes between 3.2 and 4.1) prepared polyamide The numerical difference between the molecular weight of the copolymer and the molecular weight distribution is very small (for example, the molecular weight distribution is between 2.6 and 2.9). Based on this, it can be confirmed that, compared with the manufacturing method of the prior art (Comparative Preparation Examples 2 to 4), the manufacturing method provided by the present invention is more stable, so that the quality of the products prepared therefrom is more stable and the yield The rate is better.

綜上所述,本發明的主要技術手段在於本發明所提供的透明聚醯胺共聚物的製造方法是先以由化學式1所表示的化合物與間苯二甲酸先形成具有特定結構的鹽類,再使該鹽類進行熔融共聚反應,以在常壓環境下合成具有窄分子量分布的透明半芳香族聚醯胺。 In summary, the main technical means of the present invention is that the method for producing the transparent polyamide copolymer provided by the present invention is to first form a salt with a specific structure from the compound represented by Chemical Formula 1 and isophthalic acid. Then, the salt is subjected to a melt copolymerization reaction to synthesize a transparent semi-aromatic polyamide with a narrow molecular weight distribution under a normal pressure environment.

詳細而言,有別於現有技術單一步驟中將各個共單體放置於反應器內同步進行共聚合反應,本發明是先將特定組合的共單體進行反應,再於常壓下進行熔融共聚合反應,如此一來,能夠克服不同共單體之間的剛硬性及反應性差異。除此之外,本發明的製造過程中還可以進一步採用多階段的升溫過程,以確保產物的產率。 In detail, unlike the prior art, where each comonomer is placed in a reactor to synchronize the copolymerization reaction in a single step, the present invention first reacts a specific combination of comonomers, and then melts the comonomer under normal pressure. The polymerization reaction, in this way, can overcome the difference in stiffness and reactivity between different comonomers. In addition, the manufacturing process of the present invention may further adopt a multi-stage heating process to ensure the yield of the product.

由本發明的製造方法所製備的聚醯胺共聚物不但穩定地具有透明性,且由本發明說明書中所提供的實驗數據可知,聚醯胺共聚物還具有相當窄的分子量分布,代表在聚醯胺共聚物中各個重複單元的分子量之間差異小,使得共聚物的組成較為均勻。因此,本發明的製造方法所製備的透明性聚醯胺共聚物能夠良好地適用於各種工業產品中。 The polyamide copolymer prepared by the production method of the present invention is not only stable and transparent, but also from the experimental data provided in the specification of the present invention, the polyamide copolymer also has a fairly narrow molecular weight distribution. The difference between the molecular weights of the repeating units in the copolymer is small, which makes the composition of the copolymer more uniform. Therefore, the transparent polyamide copolymer prepared by the production method of the present invention can be well applied to various industrial products.

雖然本發明之實施例係以上述較為詳細的方式揭示,本發明所屬技術領域具有通常知識者可以了解本發明之各種修飾得以在不背離界定於所附之申請專利範圍中之本發明的範圍之下進行。因此,本發明之實例的進一步修飾將不會偏離本發明之技術範圍。 Although the embodiments of the present invention are disclosed in the above-mentioned more detailed manner, those with ordinary knowledge in the technical field to which the present invention belongs can understand that various modifications of the present invention can be made without departing from the scope of the present invention defined in the appended patent application. Proceed under. Therefore, further modification of the examples of the present invention will not deviate from the technical scope of the present invention.

Figure 109143138-A0305-02-0002-3
Figure 109143138-A0305-02-0002-3

Claims (10)

一種透明聚醯胺共聚物的製造方法,其包括: 一鹽類合成步驟,其包括將由以下化學式1所代表的一化合物及間苯二甲酸溶解於一溶劑中並進行攪拌,以製備一半芳香族系鹽:
Figure 109143138-A0305-02-0019-1
其中R 1及R 2彼此不同且各自為H或CH 3,R 3及R 4彼此不同且各自為H或CH 3,且R 5及R 6彼此不同且各自為H或CH 3;以及 一熔融共聚合步驟,其包括將所述半芳香族系鹽作為單體加入一反應器中以進行熔融共聚合反應,進而獲得所述透明聚醯胺共聚物; 其中,以所述透明聚醯胺共聚物的總量為基準,所述化合物的含量為49至51莫耳%,且間苯二甲酸的含量為51至49莫耳%。
A method for producing a transparent polyamide copolymer, comprising: a salt synthesis step, which includes dissolving a compound represented by the following chemical formula 1 and isophthalic acid in a solvent and stirring to prepare a semi-aromatic Department of Salt:
Figure 109143138-A0305-02-0019-1
Wherein R 1 and R 2 are different from each other and are each H or CH 3 , R 3 and R 4 are different from each other and are each H or CH 3 , and R 5 and R 6 are different from each other and are each H or CH 3 ; and a melting The copolymerization step includes adding the semi-aromatic salt as a monomer to a reactor to carry out a melt copolymerization reaction, thereby obtaining the transparent polyamide copolymer; wherein the transparent polyamide copolymer is copolymerized The content of the compound is 49 to 51 mol%, and the content of isophthalic acid is 51 to 49 mol% based on the total amount of the substance.
如請求項1所述的透明性聚醯胺共聚物的製造方法,其中,所述透明性聚醯胺共聚物為非結晶性聚合物。The method for producing a transparent polyamide copolymer according to claim 1, wherein the transparent polyamide copolymer is an amorphous polymer. 如請求項1所述的透明性聚醯胺共聚物的製造方法,其中,所述透明性聚醯胺共聚物具有介於25,000至35,000克/莫耳之間的重均分子量。The method for producing a transparent polyamide copolymer according to claim 1, wherein the transparent polyamide copolymer has a weight average molecular weight between 25,000 and 35,000 g/mol. 如請求項1所述的透明性聚醯胺共聚物的製造方法,其中,所述溶劑為乙醇。The method for producing a transparent polyamide copolymer according to claim 1, wherein the solvent is ethanol. 如請求項1所述的透明性聚醯胺共聚物的製造方法,其中,所述鹽類合成步驟還包括於介於70至90℃的溫度下攪拌至少24小時。The method for producing a transparent polyamide copolymer according to claim 1, wherein the salt synthesis step further includes stirring at a temperature of 70 to 90°C for at least 24 hours. 如請求項1所述的透明性聚醯胺共聚物的製造方法,其中,所述鹽類合成步驟還包括在攪拌至少24小時後,於介於70至90℃的溫度下進行乾燥。The method for producing a transparent polyamide copolymer according to claim 1, wherein the salt synthesis step further includes drying at a temperature of 70 to 90° C. after stirring for at least 24 hours. 如請求項1所述的透明性聚醯胺共聚物的製造方法,其中,所述熔融共聚合步驟還包括於介於12至18大氣壓下進行熔融共聚合反應。The method for producing a transparent polyamide copolymer according to claim 1, wherein the melt copolymerization step further includes performing a melt copolymerization reaction at a pressure of 12 to 18 atmospheres. 如請求項1所述的透明性聚醯胺共聚物的製造方法,其中,所述熔融共聚合步驟還包括:於180℃至200℃的溫度下攪拌至少1小時後,升溫至240℃至270℃的溫度下攪拌至少2小時。The method for producing a transparent polyamide copolymer according to claim 1, wherein the melt copolymerization step further comprises: stirring at a temperature of 180°C to 200°C for at least 1 hour, and then raising the temperature to 240°C to 270°C Stir at a temperature of ℃ for at least 2 hours. 如請求項8所述的透明性聚醯胺共聚物的製造方法,其中,所述熔融共聚合步驟還包括:於180℃至200℃的溫度下攪拌至少1小時前,於30分鐘至1小時內將所述反應器的溫度由25℃升溫至至少180℃。The method for producing a transparent polyamide copolymer according to claim 8, wherein the melt copolymerization step further comprises: stirring at a temperature of 180°C to 200°C for at least 1 hour, and 30 minutes to 1 hour before stirring. Inside, the temperature of the reactor is increased from 25°C to at least 180°C. 如請求項8所述的透明性聚醯胺共聚物的製造方法,其中,所述熔融共聚合步驟還包括:於升溫至240℃至270℃的溫度下攪拌至少2小時後,於70℃至90℃的溫度下進行乾燥,以獲得所述透明聚醯胺共聚物。The method for producing a transparent polyamide copolymer according to claim 8, wherein the melt copolymerization step further comprises: after stirring at a temperature raised to 240°C to 270°C for at least 2 hours, heating at 70°C to 270°C Drying is performed at a temperature of 90°C to obtain the transparent polyamide copolymer.
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US20060036044A1 (en) * 2004-08-13 2006-02-16 Cheng Paul P Transparent polyamide compositions and articles made therefrom
CN105873895A (en) * 2013-12-31 2016-08-17 Bp北美公司 Method for forming an aromatic diacid and/or an aromatic diacid precursor from a polyester-containing feedstock
CN108203507A (en) * 2016-12-16 2018-06-26 Ems 专利股份公司 Transparent polyamide molding compositions with high break-draw strain
TW201932538A (en) * 2017-12-22 2019-08-16 瑞士商Ems專利股份有限公司 Polyamide moulding compound

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060036044A1 (en) * 2004-08-13 2006-02-16 Cheng Paul P Transparent polyamide compositions and articles made therefrom
CN105873895A (en) * 2013-12-31 2016-08-17 Bp北美公司 Method for forming an aromatic diacid and/or an aromatic diacid precursor from a polyester-containing feedstock
CN108203507A (en) * 2016-12-16 2018-06-26 Ems 专利股份公司 Transparent polyamide molding compositions with high break-draw strain
TW201932538A (en) * 2017-12-22 2019-08-16 瑞士商Ems專利股份有限公司 Polyamide moulding compound

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