TWI740942B - Curable composition, cured film, color filter, light-shielding film, solid-state imaging element, image display device, and manufacturing method of cured film - Google Patents
Curable composition, cured film, color filter, light-shielding film, solid-state imaging element, image display device, and manufacturing method of cured film Download PDFInfo
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- TWI740942B TWI740942B TW106116203A TW106116203A TWI740942B TW I740942 B TWI740942 B TW I740942B TW 106116203 A TW106116203 A TW 106116203A TW 106116203 A TW106116203 A TW 106116203A TW I740942 B TWI740942 B TW I740942B
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Abstract
本發明提供一種能夠獲得維持優異之遮光性並且具有優異之圖案形狀之硬化膜之硬化性組成物、硬化膜、彩色濾光片、遮光膜、固體攝像元件、圖像顯示裝置及硬化膜的製造方法。硬化性組成物是含有著色劑、光聚合起始劑、聚合性化合物及多官能硫醇化合物之硬化性組成物,使硬化性組成物硬化來獲得之硬化膜在可見光區域的每1.5μm的膜厚的光學濃度為4.0以上。The present invention provides a curable composition, a cured film, a color filter, a light-shielding film, a solid-state imaging element, an image display device, and a production of a cured film capable of obtaining a cured film that maintains excellent light-shielding properties and has an excellent pattern shape method. The curable composition is a curable composition containing a colorant, a photopolymerization initiator, a polymerizable compound, and a polyfunctional thiol compound. The cured film obtained by curing the curable composition is a film of 1.5 μm in the visible light region The thick optical density is 4.0 or more.
Description
本發明是有關一種硬化性組成物、硬化膜、彩色濾光片、遮光膜、固體攝像元件、圖像顯示裝置及硬化膜的製造方法。The present invention relates to a method for manufacturing a curable composition, a cured film, a color filter, a light-shielding film, a solid-state imaging element, an image display device, and a cured film.
液晶顯示裝置中使用之彩色濾光片中,為了遮蔽著色像素之間的光,並提高對比度等,具備有被稱作黑矩陣之遮光膜。 並且,固體攝像元件中,為了防止產生噪點、提高畫質等而設置有遮光膜。當前,行動電話及PDA(Personal Digital Assistant,個人數位助理)等電子設備的便攜終端上搭載有小型且薄型的攝像單元。該等攝像單元通常具備CCD(Charge Coupled Device,電荷耦合元件)圖像感測器及CMOS(Complementary Metal-Oxide Semiconductor,互補金屬氧化物半導體)圖像感測器等固體攝像元件及用於在固體攝像元件上形成被攝體像的透鏡。A color filter used in a liquid crystal display device is provided with a light-shielding film called a black matrix in order to shield light between colored pixels and improve contrast. In addition, the solid-state imaging element is provided with a light-shielding film in order to prevent the generation of noise, improve image quality, and the like. Currently, portable terminals of electronic devices such as mobile phones and PDAs (Personal Digital Assistants) are equipped with small and thin camera units. These imaging units usually have solid-state imaging elements such as CCD (Charge Coupled Device) image sensors and CMOS (Complementary Metal-Oxide Semiconductor) image sensors, and are used in solid-state imaging devices. The lens that forms the image of the subject on the imaging element.
專利文獻1中記載有一種遮光膜形成用組成物,「一種遮光膜形成用組成物,其特徵為,包含可形成配置於固體攝像元件的有效像素區域(攝像部)的周緣之塗膜,且平均粒徑為40nm以下之黑色著色劑及樹脂成分」,且「黑色著色劑包含碳黑、鈦黑中的至少一種」。 [先前技術文獻] [專利文獻]Patent Document 1 describes a composition for forming a light-shielding film, "a composition for forming a light-shielding film characterized by including a coating film that can be formed on the periphery of an effective pixel region (imaging part) of a solid-state imaging element, and The black colorant and resin component with an average particle size of 40nm or less" and "the black colorant contains at least one of carbon black and titanium black". [Prior Technical Documents] [Patent Documents]
[專利文獻1]:日本特開2006-156801號公報[Patent Document 1]: Japanese Patent Application Publication No. 2006-156801
本發明人等對使專利文獻1中記載之遮光膜形成用組成物硬化來獲得之遮光膜進行了深入研究,其結果,確認到其雖然具有優異之遮光性,但所獲得之圖案形狀中存在進一步改善的餘地。具體而言,確認到使專利文獻1中記載之遮光膜形成用組成物硬化來獲得之遮光膜中,與其中心部的膜厚相比,有時端部的膜厚變小。The inventors of the present invention conducted intensive studies on a light-shielding film obtained by curing the composition for forming a light-shielding film described in Patent Document 1. As a result, it was confirmed that although it has excellent light-shielding properties, there are patterns in the obtained pattern shape. There is room for further improvement. Specifically, it has been confirmed that in a light-shielding film obtained by curing the composition for forming a light-shielding film described in Patent Document 1, the film thickness of the end portion may be smaller than the film thickness of the center portion.
本發明的課題在於提供一種能夠獲得維持優異之遮光性,並且具有優異之圖案形狀之硬化膜之硬化性組成物。 並且,本發明的課題還在於提供一種使用上述硬化性組成物來獲得之硬化膜、包含上述硬化膜之彩色濾光片、遮光膜、固體攝像元件及圖像顯示裝置、以及硬化膜的製造方法。The subject of the present invention is to provide a curable composition capable of obtaining a cured film that maintains excellent light-shielding properties and has an excellent pattern shape. In addition, the subject of the present invention is to provide a cured film obtained by using the curable composition, a color filter including the cured film, a light-shielding film, a solid-state imaging element and an image display device, and a method of manufacturing a cured film .
本發明人等為了實現上述課題而進行了深入研究。其結果,發現下述硬化性組成物能夠解決上述課題,並完成了本發明,前述硬化性組成物含有著色劑、光聚合起始劑、聚合性化合物及多官能硫醇化合物,其中,使硬化性組成物硬化來獲得之硬化膜在可見光區域中的每1.5μm的膜厚的光學濃度為4.0以上。 亦即,發現藉由以下結構能夠實現上述課題。The inventors of the present invention have conducted intensive studies in order to achieve the above-mentioned problems. As a result, they found that the following curable composition can solve the above-mentioned problems, and completed the present invention. The aforementioned curable composition contains a colorant, a photopolymerization initiator, a polymerizable compound, and a polyfunctional thiol compound. The cured film obtained by curing the sexual composition has an optical density of 4.0 or more per 1.5 μm film thickness in the visible light region. That is, it was found that the above-mentioned problem can be achieved by the following structure.
[1]一種硬化性組成物,其含有著色劑、光聚合起始劑、聚合性化合物及多官能硫醇化合物,其中,使硬化性組成物硬化來獲得之硬化膜在可見光區域的每1.5μm的膜厚的光學濃度為4.0以上。 [2]如[1]所述之硬化性組成物,其中,相對於硬化性組成物的總固體成分,著色劑的含量為55質量%以上。 [3]如[1]或[2]所述之硬化性組成物,其中,相對於著色劑的含量,多官能硫醇化合物的含量為1~5.5質量%。 [4]如[1]至[3]中任一項所述之硬化性組成物,其還含有聚合抑制劑。 [5]如[4]所述之硬化性組成物,其中,相對於多官能硫醇化合物的含量,聚合抑制劑的含量為0.1~1.5質量%。 [6]如[4]或[5]所述之硬化性組成物,其中,聚合抑制劑含有酚系化合物。 [7]如[4]至[6]中任一項所述之硬化性組成物,其中,聚合抑制劑含有2種以上的酚系化合物。 [8]如[4]至[7]中任一項所述之硬化性組成物,其中,聚合抑制劑含有受阻胺系化合物。 [9]如[1]至[8]中任一項所述之硬化性組成物,其中,著色劑為無機顏料。 [10]如[9]所述之硬化性組成物,其中,無機顏料包含選自由氮化鈦、氮氧化鈦、氮化鈮、氮化釩、含有銀或錫之金屬顔料、以及含有銀及錫之金屬顔料所組成之群組之至少一種。 [11]如[1]至[10]中任一項所述之硬化性組成物,其中,多官能硫醇化合物是具有2個以上的以式(1)表示之基團之化合物。 [12]如[1]至[11]中任一項所述之硬化性組成物,其中,多官能硫醇化合物為3官能以上。 [13]如[1]至[12]中任一項所述之硬化性組成物,其中,多官能硫醇化合物為選自由季戊四醇四(3-巰基丙酸酯)及三羥甲基丙烷三(3-巰基丙酸酯)所組成之群組之至少一種。 [14]如[1]至[13]中任一項所述之硬化性組成物,其中,相對於硬化性組成物的總固體成分,光聚合起始劑的含量為超過1質量%且小於10質量%。 [15]如[1]至[14]中任一項所述之硬化性組成物,其中,相對於硬化性組成物的總固體成分,聚合性化合物的含量為超過3.5質量%且小於20質量%。 [16]如[1]至[15]中任一項所述之硬化性組成物,其還含有分散劑,相對於硬化性組成物的總固體成分,分散劑的含量為17質量%以上。 [17]如[1]至[16]中任一項所述之硬化性組成物,其中,光聚合起始劑為肟化合物。 [18]一種硬化膜,其使[1]至[17]中任一項所述之硬化性組成物硬化來獲得。 [19]一種彩色濾光片,其含有[18]所述之硬化膜。 [20]一種遮光膜,其含有[18]所述之硬化膜。 [21]一種固體攝像元件,其含有[18]所述之硬化膜。 [22]一種圖像顯示裝置,其含有[18]所述之硬化膜。 [23]一種硬化膜的製造方法,其含有:使用[1]至[17]中任一項所述之硬化性組成物,在支撐體上形成硬化性組成物層之硬化性組成物層形成製程;及對硬化性組成物層進行曝光之曝光製程。 [24]如[23]所述之硬化膜的製造方法,其中,曝光製程中的硬化性組成物層的曝光量為200mJ/cm2 以上。 [25]如[23]或[24]所述之硬化膜的製造方法,其中,硬化性組成物層形成製程包含在支撐體上直接塗佈硬化性組成物,從而在支撐體上形成硬化性組成物層之塗佈製程。 [26]如[23]至[25]中任一項所述之硬化膜的製造方法,其還含有:對所曝光之硬化性組成物層進行顯影之顯影製程;及清洗所顯影之硬化性組成物層之清洗製程。 [發明效果][1] A curable composition containing a coloring agent, a photopolymerization initiator, a polymerizable compound, and a polyfunctional thiol compound, wherein the cured film obtained by curing the curable composition is in the visible light region per 1.5 μm The optical density of the film thickness is 4.0 or more. [2] The curable composition according to [1], wherein the content of the colorant is 55% by mass or more with respect to the total solid content of the curable composition. [3] The curable composition according to [1] or [2], wherein the content of the polyfunctional thiol compound is 1 to 5.5% by mass relative to the content of the coloring agent. [4] The curable composition according to any one of [1] to [3], which further contains a polymerization inhibitor. [5] The curable composition according to [4], wherein the content of the polymerization inhibitor is 0.1 to 1.5% by mass relative to the content of the polyfunctional thiol compound. [6] The curable composition according to [4] or [5], wherein the polymerization inhibitor contains a phenolic compound. [7] The curable composition according to any one of [4] to [6], wherein the polymerization inhibitor contains two or more phenolic compounds. [8] The curable composition according to any one of [4] to [7], wherein the polymerization inhibitor contains a hindered amine compound. [9] The curable composition according to any one of [1] to [8], wherein the colorant is an inorganic pigment. [10] The curable composition according to [9], wherein the inorganic pigment includes a metallic pigment selected from the group consisting of titanium nitride, titanium oxynitride, niobium nitride, vanadium nitride, silver or tin-containing metallic pigments, and silver and At least one of the group consisting of tin metal pigments. [11] The curable composition according to any one of [1] to [10], wherein the polyfunctional thiol compound is a compound having two or more groups represented by formula (1). [12] The curable composition according to any one of [1] to [11], wherein the polyfunctional thiol compound is trifunctional or more. [13] The curable composition according to any one of [1] to [12], wherein the polyfunctional thiol compound is selected from the group consisting of pentaerythritol tetrakis (3-mercaptopropionate) and trimethylolpropane tris At least one of the group consisting of (3-mercaptopropionate). [14] The curable composition according to any one of [1] to [13], wherein the content of the photopolymerization initiator is more than 1% by mass and less than 10% by mass. [15] The curable composition according to any one of [1] to [14], wherein the content of the polymerizable compound is more than 3.5% by mass and less than 20% by mass relative to the total solid content of the curable composition %. [16] The curable composition according to any one of [1] to [15], which further contains a dispersant, and the content of the dispersant is 17% by mass or more with respect to the total solid content of the curable composition. [17] The curable composition according to any one of [1] to [16], wherein the photopolymerization initiator is an oxime compound. [18] A cured film obtained by curing the curable composition according to any one of [1] to [17]. [19] A color filter comprising the cured film described in [18]. [20] A light-shielding film containing the cured film described in [18]. [21] A solid-state imaging device comprising the cured film described in [18]. [22] An image display device comprising the cured film described in [18]. [23] A method for producing a cured film, comprising: using the curable composition according to any one of [1] to [17] to form a curable composition layer on a support Manufacturing process; and exposure process for exposing the curable composition layer. [24] The method for producing a cured film according to [23], wherein the exposure amount of the curable composition layer in the exposure process is 200 mJ/cm 2 or more. [25] The method for producing a cured film according to [23] or [24], wherein the curable composition layer forming process includes directly coating the curable composition on the support to form a curable film on the support. The coating process of the composition layer. [26] The method for producing a cured film as described in any one of [23] to [25], further comprising: a development process of developing the exposed curable composition layer; and washing the developed curability The cleaning process of the composition layer. [Effects of the invention]
依本發明,能夠提供一種能夠獲得維持優異之遮光性,並且具有優異之圖案形狀之硬化膜之硬化性組成物。 依本發明,還能夠提供一種使用上述硬化性組成物獲得之硬化膜、包含上述硬化膜之彩色濾光片、遮光膜、固體攝像元件及圖像顯示裝置、以及硬化膜的製造方法。According to the present invention, it is possible to provide a curable composition capable of obtaining a cured film that maintains excellent light-shielding properties and has an excellent pattern shape. According to the present invention, it is also possible to provide a cured film obtained using the above-mentioned curable composition, a color filter including the above-mentioned cured film, a light shielding film, a solid-state imaging device and an image display device, and a method of manufacturing a cured film.
以下,對本發明進行詳細說明。 如下記載之構成要件的說明有時基於本發明的代表性實施態樣進行,但本發明並不限定於該種實施態樣。 另外,本說明書中,利用「~」表示之數值範圍表示作為下限值及上限值包含記載於「~」前後之數值之範圍。 並且,本說明書之基團(原子團)的標記中,未標取代及未取代的標記是包含不含有取代基者和含有取代基者之者。例如,「烷基」是不僅包含不具有取代基之烷基(未取代烷基),還包含具有取代基之烷基(取代烷基)者。 並且,本說明書中之「光化射線」或「放射線」表示例如水銀燈的明線光譜及以準分子雷射為代表之遠紫外線、極紫外線(EUV:Extreme ultraviolet lithography光)、X射線以及電子束等。並且,本說明書中,「光」表示光化射線及放射線。本說明書中之「曝光」只要沒有特別規定,除了利用水銀燈的明線光譜及以準分子雷射為代表之遠紫外線、X射線、以及EUV光等進行之曝光之外,還包含利用電子束及離子束等粒子束進行之描繪。 並且,本說明書中,「(甲基)丙烯酸酯」表示丙烯酸酯及甲基丙烯酸酯。並且,本說明書中,「(甲基)丙烯酸」表示丙烯酸及甲基丙烯酸。並且,本說明書中,「(甲基)丙烯醯基」表示丙烯醯基及甲基丙烯醯基。並且,本說明書中,「(甲基)丙烯醯胺」表示丙烯醯胺及甲基丙烯醯胺。並且,本說明書中,「單體」與「單體(monomer)」的含義相同。單體與低聚物及聚合物有所區別,指重量平均分子量為2,000以下的化合物。本說明書中,聚合性化合物指含有聚合性基團之化合物,可以是單體,亦可以是聚合物。聚合性基團指參與聚合反應之基團。Hereinafter, the present invention will be described in detail. The description of the constituent elements described below may be performed based on a representative embodiment of the present invention, but the present invention is not limited to this embodiment. In addition, in this specification, the numerical range indicated by "~" means the range including the numerical value described before and after "~" as the lower limit and the upper limit. In addition, in the labeling of the group (atomic group) in the present specification, the label not labeling substituted and unsubstituted refers to those that do not contain substituents and those that contain substituents. For example, the "alkyl group" includes not only an unsubstituted alkyl group (unsubstituted alkyl group) but also a substituted alkyl group (substituted alkyl group). In addition, the term "actinic rays" or "radiation rays" in this manual means, for example, the bright-ray spectrum of mercury lamps and the extreme ultraviolet, extreme ultraviolet (EUV: Extreme ultraviolet lithography), X-rays, and electron beams represented by excimer lasers. Wait. In addition, in this specification, "light" means actinic rays and radiation. The "exposure" in this manual, as long as there is no special stipulation, in addition to exposure using the bright line spectrum of a mercury lamp and extreme ultraviolet, X-ray, and EUV light represented by excimer lasers, it also includes the use of electron beams and Delineation performed by ion beams and other particle beams. In addition, in this specification, "(meth)acrylate" means acrylate and methacrylate. In addition, in this specification, "(meth)acrylic acid" means acrylic acid and methacrylic acid. In addition, in this specification, "(meth)acryloyl group" means an acryloyl group and a methacryloyl group. In addition, in this specification, "(meth)acrylamide" means acrylamide and methacrylamide. In addition, in this specification, "monomer" and "monomer" have the same meaning. Monomers are distinguished from oligomers and polymers and refer to compounds with a weight average molecular weight of 2,000 or less. In this specification, a polymerizable compound refers to a compound containing a polymerizable group, and it may be a monomer or a polymer. The polymerizable group refers to a group that participates in a polymerization reaction.
[硬化性組成物] 硬化性組成物含有著色劑、光聚合起始劑、聚合性化合物及多官能硫醇化合物,使硬化性組成物硬化來獲得之硬化膜在可見光區域中的每1.5μm的膜厚的光學濃度為4.0以上。 依具有該種結構之上述硬化性組成物,能夠獲得維持優異之遮光性,並且具有優異之圖案形狀之硬化膜(以下,還稱作「本發明的效果」)。 藉由上述硬化性組成物可獲得本發明的效果之機理雖不明確,但本發明人等推斷如下。另外,並不藉由以下推斷限定上述硬化性組成物發揮本發明的效果之機理。[Curable composition] The curable composition contains a colorant, a photopolymerization initiator, a polymerizable compound, and a polyfunctional thiol compound. The cured film obtained by curing the curable composition is 1.5μm in the visible light region. The optical density of the film thickness is 4.0 or more. According to the above-mentioned curable composition having such a structure, it is possible to obtain a cured film that maintains excellent light-shielding properties and has an excellent pattern shape (hereinafter, also referred to as "the effect of the present invention"). Although the mechanism by which the effect of the present invention can be obtained by the above-mentioned curable composition is not clear, the inventors of the present invention estimate as follows. In addition, the mechanism by which the above-mentioned curable composition exerts the effects of the present invention is not limited by the following estimation.
包含碳黑等著色劑且不包含多官能硫醇化合物之以往公知的硬化性組成物能夠遍及較寬的波長區域而獲得較高的遮光濃度,故被廣泛利用。但是,硬化性組成物層的光學濃度(還稱作OD:optical density)從長波長側向短波長側逐漸變高,與長波長側相比,短波長區域的光學濃度極高。故,例如藉由g射線、h射線及i射線等紫外區域的光對硬化性組成物層進行圖案曝光時,有時光並未到達硬化性組成物層內部,曝光不充分而圖案形狀變差。 藉由上述,利用按每個製程示意地示出硬化膜的製造製程之圖1~6,對圖案形狀變差之機理進行說明。首先,圖1~3是按每個製程示意地示出使用不包含多官能硫醇之硬化性組成物之硬化膜的製造製程之剖面圖。 首先,如圖1所示,支撐體101上,使用硬化性組成物形成有硬化性組成物層102。接著,通過光罩103的開口部,硬化性組成物層102被曝光(圖1中,箭頭表示光的照射方向,A-B線是光罩的開口部的一端的延長線。以下相同。)。接著,上述曝光之後的硬化性組成物層102被顯影,形成圖案狀的硬化膜201。 上述步驟中的曝光時,硬化性組成物層102的光學濃度較高,故在曝光時光不易到達硬化性組成物層102內部,在硬化性組成物層102的下部,曝光變得不充分。如此一來,若進行顯影,則在硬化性組成物層102中的曝光並不充分之部分,導致硬化性組成物的溶出(圖2)。若在該種狀態下進行加熱硬化膜201之後烘烤處理,則在顯影時溶出之部分中,產生被稱作「受熱下垂」之不良情況。亦即,推斷為在所獲得之後烘烤之後的硬化膜301的端部,膜厚比中央部減少(圖3)。The conventionally known curable composition containing a coloring agent such as carbon black and not containing a multifunctional thiol compound can obtain a high light-shielding concentration over a wide wavelength range, and therefore is widely used. However, the optical density (also referred to as OD: optical density) of the curable composition layer gradually increases from the long-wavelength side to the short-wavelength side, and the optical density in the short-wavelength region is extremely high compared to the long-wavelength side. Therefore, for example, when the curable composition layer is pattern-exposed by light in the ultraviolet region such as g-ray, h-ray, and i-ray, some time does not reach the inside of the curable composition layer, and the exposure is insufficient and the pattern shape is deteriorated. Based on the above, using FIGS. 1 to 6 schematically showing the manufacturing process of the cured film for each process, the mechanism of the pattern shape deterioration will be described. First, FIGS. 1 to 3 are cross-sectional views schematically showing the manufacturing process of a cured film using a curable composition that does not contain a polyfunctional thiol for each process. First, as shown in FIG. 1, on the
圖4~6是按每個製程示意地示出使用本發明的硬化性組成物之硬化膜的製造製程之剖面圖。 首先,如圖4所示,支撐體101上,使用本發明的硬化性組成物形成有硬化性組成物層401。接著,通過光罩103的開口部,硬化性組成物層401被曝光。 此時,硬化性組成物層401含有多官能硫醇化合物,故藉由以下的理由,推斷為充分硬化至硬化性組成物層401內部。 在被曝光之硬化性組成物層401的內部,藉由光聚合起始劑,開始自由基聚合反應。此時,藉由光聚合起始劑產生之自由基與硬化性組成物層401內的氧發生反應,有時會產生過氧自由基。過氧自由基不具有進行聚合反應之作用,故聚合反應在此停止。 另一方面,硬化性組成物層401中存在多官能硫醇化合物時,多官能硫醇化合物中的硫醇基向過氧自由基供給氫,藉此生成不易受氧引起之聚合失活之硫自由基,聚合反應得以進行。故,推斷為含有多官能硫醇化合物之上述硬化性組成物是易充分硬化至硬化性組成物層401內部者。 並且,使上述硬化性組成物硬化來獲得之硬化膜在可見光區域中的每1.5μm的膜厚的光學濃度為4.0以上,硬化性組成物層401的遮光性較高。 通常,通過光罩103的開口部而照射於硬化性組成物層401之光在光罩103的開口部繞射,還照射於比A-B線更靠外側之遮罩遮光部分402(將此稱作「漏光」。)。若硬化性組成物層的遮光性較低,則由於漏光,曝光至罩遮光部的硬化性組成物層,導致圖案形狀變差。 但是,硬化性組成物層401的遮光性較高,故漏光不會對遮罩遮光部分402進行曝光而被吸收(圖4)。 故,若對上述曝光之後的硬化膜進行顯影,則充分硬化至內部,且在光罩的開口部繞射之光被吸收,故可獲得具有優異之圖案形狀之硬化膜501(圖5)。推斷為該硬化膜501中,即使在進行後烘烤處理之後亦不易產生「受熱下垂」,故後烘烤之後的硬化膜601的中央部與端部之間的膜厚差變小,具有優異之圖案形狀(圖6)。4 to 6 are cross-sectional views schematically showing the manufacturing process of a cured film using the curable composition of the present invention for each process. First, as shown in FIG. 4, on the
〔光學濃度(OD值)〕 使上述硬化性組成物硬化來獲得之硬化膜在可見光區域的每1.5μm的膜厚的光學濃度為4.0以上。其中,從可獲得具有更優異之本發明的效果之硬化性組成物之角度考慮,光學濃度為4.1以上為更佳,4.3以上為進一步較佳。另外,上限值並無特別限制,通常為8.0以下為較佳。 另外,本說明書中,光學濃度表示藉由實施例中記載之方法測定之光學濃度,可見光區域表示波長400~800nm的光。故,可見光區域中的每1.5μm的膜厚的光學濃度為4.0以上表示在波長400~800nm的整個區域,每1.5μm的膜厚的光學濃度為4.0以上。[Optical Density (OD Value)] The cured film obtained by curing the curable composition has an optical density of 4.0 or more per 1.5 μm film thickness in the visible light region. Among them, from the viewpoint of obtaining a curable composition having more excellent effects of the present invention, an optical density of 4.1 or more is more preferable, and 4.3 or more is more preferable. In addition, the upper limit is not particularly limited, but it is generally preferably 8.0 or less. In addition, in this specification, the optical density means the optical density measured by the method described in the examples, and the visible light region means light with a wavelength of 400 to 800 nm. Therefore, that the optical density per 1.5 μm film thickness in the visible light region is 4.0 or more means that the optical density per 1.5 μm film thickness is 4.0 or more in the entire wavelength range of 400 to 800 nm.
以下,對上述硬化性組成物中包含之各成分的態樣進行詳述。Hereinafter, the aspect of each component contained in the said curable composition is explained in full detail.
〔著色劑〕 上述硬化性組成物含有著色劑。著色劑為選自由顔料及染料所組成之群組之至少一種。 上述著色劑的含量相對於硬化性組成物的總固體成分,55質量%以上為較佳,56質量%以上為更佳,58質量%以上為進一步較佳。 若著色劑的含量為55質量%以上,則使硬化性組成物硬化來獲得之硬化膜的圖案形狀更優異。 另外,著色劑的含量的上限值並無特別限制,通常相對於硬化性組成物的總固體成分,70質量%以下為較佳。若著色劑的含量為上限值以下,則硬化性組成物具有更優異之塗佈性。[Coloring agent] The curable composition described above contains a coloring agent. The colorant is at least one selected from the group consisting of pigments and dyes. With respect to the total solid content of the curable composition, the content of the colorant is preferably 55% by mass or more, more preferably 56% by mass or more, and even more preferably 58% by mass or more. If the content of the coloring agent is 55% by mass or more, the pattern shape of the cured film obtained by curing the curable composition is more excellent. In addition, the upper limit of the content of the coloring agent is not particularly limited, but it is usually preferably 70% by mass or less with respect to the total solid content of the curable composition. If the content of the colorant is less than or equal to the upper limit, the curable composition has more excellent coatability.
<顔料> 作為顔料,並無特別限制,能夠使用公知的無機顏料和/或有機顔料。其中,從可獲得具有更優異之本發明的效果之硬化性組成物之角度考慮,顔料是無機顏料為較佳。<Pigment> As a pigment, there is no restriction|limiting in particular, A well-known inorganic pigment and/or an organic pigment can be used. Among them, from the viewpoint of obtaining a curable composition having more excellent effects of the present invention, the pigment is preferably an inorganic pigment.
(無機顏料) 作為上述無機顏料,並無特別限制,能夠使用公知的無機顏料。 作為無機顏料,例如可舉出鋅白、鉛白、鋅鋇白、氧化鈦、氧化鉻、氧化鐵、沉降性硫酸鋇及重晶石粉、鉛紅、氧化鐵紅、鉻黃、鋅黃(鋅黃1種、鋅黃2種)、群青藍、普魯士藍(亞鐵氰化鐵鉀)鋯石灰色、鐠黃、鉻鈦黃、鉻綠、孔雀色、維多利亞綠、鐵藍(與普魯士藍無關)、釩鋯藍、鉻錫紅、錳紅、橙紅等。並且,作為黑色的無機顏料,可舉出含有選自由Co、Cr、Cu、Mn,Ru、Fe、Ni、Sn、Ti及Ag所組成之群組之1種或2種以上的金屬元素之金屬氧化物、金屬氮化物。(Inorganic Pigment) There is no particular limitation on the above-mentioned inorganic pigment, and a known inorganic pigment can be used. Examples of inorganic pigments include zinc white, lead white, lithopone, titanium oxide, chromium oxide, iron oxide, precipitating barium sulfate and barite powder, lead red, iron oxide red, chrome yellow, zinc yellow (zinc Yellow 1 type, zinc yellow 2 types), ultramarine blue, Prussian blue (potassium ferrocyanide) zircon gray, yellow, chrome titanium yellow, chrome green, peacock, Victoria green, iron blue (not related to Prussian blue ), vanadium zirconium blue, chrome tin red, manganese red, orange red, etc. In addition, as black inorganic pigments, metals containing one or more metal elements selected from the group consisting of Co, Cr, Cu, Mn, Ru, Fe, Ni, Sn, Ti, and Ag can be cited Oxide, metal nitride.
作為無機顏料,從即使含量較少亦可獲得能夠形成具有高光學濃度之硬化膜之硬化性組成物之角度考慮,碳黑、鈦黑及金屬顔料等(以下,還稱作「黑色顔料」。)為較佳。作為金屬顔料,例如,可舉出含有選自由Nb、V、Co、Cr、Cu、Mn、Ru、Fe、Ni、Sn、Ti及Ag所組成之群組之1種或2種以上的金屬元素之金屬氧化物或金屬氮化物。 作為無機顏料,含有選自由氮化鈦、氮氧化鈦、氮化鈮、氮化釩、含有銀或錫之金屬顔料、以及含有銀及錫之金屬顔料所組成之群組之至少一種為較佳,含有選自由氮化鈦、氮氧化鈦、氮化鈮及氮化釩所組成之群組之至少一種為更佳。 另外,作為無機顏料,還能夠使用碳黑。作為碳黑的具體例,可舉出作為市售品之C.I.顏料黑 1等有機顔料與C.I.顏料黑 7等無機顏料,但並不限定於該些。As inorganic pigments, carbon black, titanium black, metallic pigments, etc. (hereinafter, also referred to as "black pigments") can be obtained from the viewpoint of obtaining a curable composition capable of forming a cured film with high optical density even if the content is small. ) Is better. As the metallic pigment, for example, one or more metallic elements selected from the group consisting of Nb, V, Co, Cr, Cu, Mn, Ru, Fe, Ni, Sn, Ti, and Ag can be cited The metal oxide or metal nitride. As the inorganic pigment, it is preferable to contain at least one selected from the group consisting of titanium nitride, titanium oxynitride, niobium nitride, vanadium nitride, metallic pigments containing silver or tin, and metallic pigments containing silver and tin It is more preferable to contain at least one selected from the group consisting of titanium nitride, titanium oxynitride, niobium nitride and vanadium nitride. In addition, as an inorganic pigment, carbon black can also be used. Specific examples of carbon black include organic pigments such as C.I. Pigment Black 1 and inorganic pigments such as C.I. Pigment Black 7, which are commercially available, but are not limited to these.
上述硬化性組成物中,除了記載為黑色顔料之顔料以外,還能夠使用具有紅外線吸收性之顔料。 作為具有紅外線吸收性之顔料,鎢化合物及金屬硼化物等為較佳,其中,從紅外區域的波長中的遮光性優異之角度考慮,鎢化合物為較佳。尤其,從與基於曝光之硬化效率相關之光聚合起始劑的光吸收波長區域與可見光區域的透光性優異之觀點考慮,鎢化合物為較佳。In the curable composition described above, in addition to the pigment described as a black pigment, a pigment having infrared absorption properties can also be used. As the infrared-absorbing pigment, tungsten compounds, metal borides, and the like are preferred. Among them, tungsten compounds are preferred from the viewpoint of excellent light-shielding properties in wavelengths in the infrared region. In particular, a tungsten compound is preferred from the viewpoint that the photopolymerization initiator, which is related to the curing efficiency by exposure, has excellent light-transmittance in the light absorption wavelength region and the visible light region.
該些顔料可同時使用2種以上,並且,亦可與後述之染料同時使用。可舉出為了調整色調及為了提高所希望的波長區域的遮光性,例如向黑色或具有紅外線遮光性之顔料混合紅色、綠色、黃色、橙色、紫色及藍色等彩色顏料或者後述之染料之態樣。向黑色或具有紅外線遮光性之顔料混合紅色顔料或者染料、或紫色顔料或者染料為較佳,向黑色或具有紅外線遮光性之顔料混合紅色顔料為更佳。 而且,亦可添加後述之近紅外線吸收劑、紅外線吸收劑。Two or more of these pigments can be used at the same time, and they can also be used at the same time as the dyes described later. For example, in order to adjust the color tone and improve the light-shielding properties in the desired wavelength region, for example, black or infrared light-shielding pigments are mixed with color pigments such as red, green, yellow, orange, purple, and blue, or dyes described later. Sample. It is preferable to mix a red pigment or dye, or a purple pigment or dye with black or a pigment having infrared light-shielding properties, and it is more preferable to mix a red pigment with black or a pigment having infrared light-shielding properties. Moreover, the near-infrared absorber and infrared absorber mentioned later can also be added.
黑色顔料含有鈦黑和/或氮氧化鈮為較佳。鈦黑是含有鈦原子之黑色粒子。低次氧化鈦、氮氧化鈦或氮化鈦等為較佳。鈦黑粒子能夠為了提高分散性、抑制凝聚性等而依據需要對表面進行修飾。能夠藉由氧化矽、氧化鈦、氧化鍺、氧化鋁、氧化鎂或氧化鋯包覆,並且,還能夠藉由如日本特開2007-302836號公報中表示之防水性物質進行處理。 鈦黑典型地為鈦黑粒子,各個粒子的一次粒徑及平均一次粒徑均較小者為較佳。氮氧化鈮亦相同。 具體而言,平均一次粒徑在10nm~45nm的範圍者為較佳。The black pigment preferably contains titanium black and/or niobium oxynitride. Titanium black is a black particle containing titanium atoms. Lower-order titanium oxide, titanium oxynitride, titanium nitride, etc. are preferable. Titanium black particles can be modified on the surface as needed in order to improve dispersibility, suppress cohesion, and the like. It can be coated with silicon oxide, titanium oxide, germanium oxide, aluminum oxide, magnesium oxide, or zirconium oxide, and can also be treated with a water-repellent substance as shown in Japanese Patent Laid-Open No. 2007-302836. Titanium black is typically titanium black particles, and it is preferable that the primary particle size and average primary particle size of each particle are smaller. The same is true for niobium oxynitride. Specifically, the average primary particle diameter is preferably in the range of 10 nm to 45 nm.
另外,顏料的平均一次粒徑能夠利用透過型電子顯微鏡(Transmission Electron Microscope、TEM)測定。作為透過型電子顯微鏡,例如可利用Hitachi High-Technologies Corporation.製造的透過型顯微鏡HT7700。 測定利用透過型電子顯微鏡獲得之粒子圖像的最大長度(Dmax:粒子圖像的輪廓上的2點中的最大長度)及最大長度垂直長度(DV-max:用與最大長度平行之2條直線夾著圖像時,垂直地連結2條直線之間之最短長度),將其相乘平均值(Dmax×DV-max)1/2 作為粒徑。藉由該方法測定100個粒子的粒徑,將其算術平均值作為平均粒徑,並作為顏料的平均一次粒徑。In addition, the average primary particle size of the pigment can be measured with a transmission electron microscope (Transmission Electron Microscope, TEM). As a transmission electron microscope, for example, a transmission microscope HT7700 manufactured by Hitachi High-Technologies Corporation can be used. Measure the maximum length of the particle image obtained with a transmission electron microscope (Dmax: the maximum length of the two points on the outline of the particle image) and the maximum vertical length (DV-max: use 2 straight lines parallel to the maximum length When sandwiching the image, vertically connect the shortest length between two straight lines), and multiply the average value (Dmax×DV-max) 1/2 as the particle size. The particle diameters of 100 particles are measured by this method, and the arithmetic average is used as the average particle diameter and the average primary particle diameter of the pigment.
鈦黑及氮氧化鈮的比表面積並無特別限制,為了使防水劑對鈦黑及氮氧化鈮進行表面處理之後的防水性成為規定的性能,藉由BET(Brunauer, Emmett, Teller)法測定之值為5m2 /g以上且150m2 /g以下為較佳,20m2 /g以上且120m2 /g以下為更佳。 作為鈦黑的市售品的例子,可舉出鈦黑10S、12S、13R、13M、13M-C、13R、13R-N、13M-T(商品名、Mitsubishi Materials Corporation製造)、Tilack D(商品名、Ako Kasei Co., Ltd.製造)、氮化鈦50nm(商品名、Wako Pure Chemical Industries, Ltd.製造)等。The specific surface area of titanium black and niobium oxynitride is not particularly limited. In order to make the water repellency after surface treatment of titanium black and niobium oxynitride by the water repellent become the specified performance, it is measured by the BET (Brunauer, Emmett, Teller) method is 5m 2 / g or more and 150m 2 / g or less is preferred, 20m 2 / g or more and 120m 2 / g or less is more preferred. Examples of commercially available products of titanium black include titanium black 10S, 12S, 13R, 13M, 13M-C, 13R, 13R-N, 13M-T (trade name, manufactured by Mitsubishi Materials Corporation), Tilack D (product Name, manufactured by Ako Kasei Co., Ltd.), titanium nitride 50nm (trade name, manufactured by Wako Pure Chemical Industries, Ltd.), etc.
作為著色劑,使用氮氧化鈦、氮化鈦或氮氧化鈮為較佳,從所獲得之硬化膜的耐濕性更優異之理由考慮,氮化鈦或氮氧化鈮為更佳,氮氧化鈮為進一步較佳。這是認為該些著色劑為疏水性。As the coloring agent, titanium oxynitride, titanium nitride or niobium oxynitride is preferably used. In view of the better moisture resistance of the cured film obtained, titanium nitride or niobium oxynitride is more preferable, and niobium oxynitride To be further preferred. This is because these colorants are considered to be hydrophobic.
而且,含有鈦黑作為包含鈦黑及Si原子之被分散體亦較佳。 該形態中,鈦黑是在硬化性組成物中作為被分散體而含有者,被分散體中的Si原子與Ti原子的含有比(Si/Ti)以質量換算計,0.05以上為較佳,0.05~0.5為更佳,0.07~0.4為進一步較佳。 在此,上述被分散體包含鈦黑為一次粒子的狀態者與凝聚體(二次粒子)的狀態者雙方。 為了變更被分散體的Si/Ti(例如,設為0.05以上),能夠使用如下方法。 首先,藉由利用分散機分散氧化鈦與二氧化矽粒子來獲得分散物,在高溫(例如、850~1,000℃)下對該分散物進行還原處理,藉此能夠獲得以鈦黑粒子作為主成分且含有Si與Ti之被分散體。上述還原處理還能夠在氨等還原性氣體的氛圍下進行。 作為氧化鈦,可舉出TTO-51N(商品名、Ishihara Sangyo Kaisha, Ltd.製造)等。 作為二氧化矽粒子的市售品,可舉出AEROSIL(註冊商標)90、130、150、200、255、300、380(商品名、Evonik Japan Co., Ltd.製造)等。 可利用分散劑分散氧化鈦與二氧化矽粒子。作為分散劑,可舉出後述之分散劑一欄中說明者。 上述分散亦可在溶劑中進行。作為溶劑,可舉出水、有機溶劑。可舉出後述之有機溶劑一欄中說明者。 Si/Ti例如調整為0.05以上等之鈦黑例如能夠藉由日本特開2008-266045公報的段落號〔0005〕及段落號〔0016〕~〔0021〕中記載的方法製作。Furthermore, it is also preferable to contain titanium black as a dispersed body containing titanium black and Si atoms. In this form, titanium black is contained as a dispersion in the curable composition. The content ratio of Si atoms to Ti atoms in the dispersion (Si/Ti) is calculated in terms of mass, and 0.05 or more is preferred. 0.05-0.5 is more preferable, 0.07-0.4 is still more preferable. Here, the above-mentioned dispersed body includes both a titanium black in a state of primary particles and a state of agglomerates (secondary particles). In order to change the Si/Ti of the dispersion (for example, set to 0.05 or more), the following method can be used. First, the dispersion is obtained by dispersing titanium oxide and silicon dioxide particles with a disperser, and the dispersion is reduced at a high temperature (for example, 850 to 1,000°C), thereby obtaining titanium black particles as the main component And it contains Si and Ti to be dispersed. The aforementioned reduction treatment can also be performed in an atmosphere of a reducing gas such as ammonia. As titanium oxide, TTO-51N (trade name, manufactured by Ishihara Sangyo Kaisha, Ltd.) etc. are mentioned. Examples of commercially available silicon dioxide particles include AEROSIL (registered trademark) 90, 130, 150, 200, 255, 300, 380 (trade name, manufactured by Evonik Japan Co., Ltd.) and the like. A dispersant can be used to disperse titanium oxide and silicon dioxide particles. Examples of the dispersant include those described in the column of the dispersant described later. The above-mentioned dispersion can also be carried out in a solvent. Examples of the solvent include water and organic solvents. Examples include those described in the column of organic solvents described later. Titanium black whose Si/Ti is adjusted to 0.05 or more, for example, can be produced by the method described in paragraph number [0005] and paragraph numbers [0016] to [0021] of JP 2008-266045, for example.
藉由將包含鈦黑及Si原子之被分散體中的Si原子與Ti原子的含有比(Si/Ti)調整為較佳範圍(例如0.05以上),使用包含該被分散體之硬化性組成物來形成硬化膜時,硬化膜的形成區域外的源自硬化性組成物的殘渣物減少。另外,殘渣物是包含源自鈦黑粒子、樹脂成分等硬化性組成物之成分者。 雖然殘渣物減少之理由尚不明確,但如上述的被分散體具有粒徑減小之趨勢(例如,粒徑30nm以下),而且該被分散體的包含Si原子之成分增加,藉此整個膜與基底的吸附性降低。推斷此現象有助於提高形成硬化膜時的未硬化的硬化性組成物(尤其,鈦黑)的顯影去除性。 鈦黑對遍及紫外光至紅外光的廣範圍之波長區域的光之遮光性優異,故使用上述包含鈦黑及Si原子之被分散體(Si/Ti以質量換算計,0.05以上者為較佳)來形成之硬化膜發揮優異之遮光性。 另外,被分散體中的Si原子與Ti原子的含有比(Si/Ti)例如能夠利用日本特開2013-249417號公報的段落0033中記載的方法(1-1)或方法(1-2)進行測定。 對於使硬化性組成物硬化來獲得之硬化膜中含有之被分散體,判斷該被分散體中的Si原子與Ti原子的含有比(Si/Ti)是否為0.05以上時,能夠利用日本特開2013-249417號公報的段落0035中記載的方法(2)。By adjusting the content ratio (Si/Ti) of Si atoms to Ti atoms in the dispersion containing titanium black and Si atoms to a preferable range (for example, 0.05 or more), a curable composition containing the dispersion is used When the cured film is formed, residues derived from the curable composition outside the area where the cured film is formed are reduced. In addition, the residue contains components derived from curable compositions such as titanium black particles and resin components. Although the reason for the reduction of residues is not clear, the dispersed body as described above has a tendency to decrease in particle size (for example, the particle size is less than 30 nm), and the Si atom-containing component of the dispersed body increases, whereby the entire film The adsorption to the substrate is reduced. It is inferred that this phenomenon contributes to the improvement of the development removability of the uncured curable composition (especially, titanium black) when the cured film is formed. Titanium black has excellent light-shielding properties for light in a wide range of wavelengths from ultraviolet light to infrared light. Therefore, the above-mentioned dispersion containing titanium black and Si atoms (Si/Ti is calculated in terms of mass, 0.05 or more is preferred) ) To form a cured film that exhibits excellent light-shielding properties. In addition, the content ratio of Si atoms to Ti atoms (Si/Ti) in the dispersion can be, for example, the method (1-1) or the method (1-2) described in paragraph 0033 of JP 2013-249417 A Perform the measurement. Regarding the dispersion contained in the cured film obtained by curing the curable composition, when judging whether the content ratio of Si atoms to Ti atoms (Si/Ti) in the dispersion is 0.05 or more, the Japanese Patent Application Publication Method (2) described in paragraph 0035 of Bulletin 2013-249417.
包含鈦黑及Si原子之被分散體中,鈦黑能夠使用上述者。 該被分散體中,為了調整分散性、著色性等,可與鈦黑一同組合1種或2種以上的包含Cu、Fe、Mn、V、Ni等複合氧化物、氧化鈷、氧化鐵、碳黑、苯胺黑等之黑色顔料來使用。此時,包含鈦黑之被分散體佔所有被分散體中的50質量%以上為較佳。 該被分散體中,為了調整遮光性等,可在無損本發明的效果之範圍內,依據需要,與鈦黑同時使用其他著色劑(有機顔料和/或染料等)。 以下,對向被分散體導入Si原子時使用之材料進行敘述。向被分散體導入Si原子時,使用二氧化矽等含Si物質即可。 作為可使用之二氧化矽,能夠舉出沉降二氧化矽、煙霧狀二氧化矽、膠體二氧化矽、合成二氧化矽等,適當選擇該些來使用即可。 而且,若二氧化矽粒子的粒徑為在形成遮光膜時小於膜厚之粒徑,則遮光性更優異,故使用微粒類型的二氧化矽為較佳。另外,作為微粒類型的二氧化矽的例子,例如可舉出日本特開2013-249417號公報的段落0039中記載的二氧化矽,該些內容編入本說明書中。Among the dispersions containing titanium black and Si atoms, the above-mentioned titanium black can be used. In order to adjust the dispersibility, colorability, etc. of the dispersion, titanium black can be combined with one or two or more composite oxides including Cu, Fe, Mn, V, and Ni, cobalt oxide, iron oxide, and carbon. Black, aniline black and other black pigments are used. At this time, it is preferable that the dispersed body containing titanium black accounts for 50% by mass or more of all the dispersed bodies. In this dispersion, in order to adjust the light-shielding properties, etc., other colorants (organic pigments and/or dyes, etc.) may be used together with titanium black as needed within a range that does not impair the effects of the present invention. Hereinafter, the materials used when introducing Si atoms into the dispersion are described. When introducing Si atoms into the dispersion, a Si-containing substance such as silicon dioxide may be used. Usable silicas include precipitated silica, fumed silica, colloidal silica, synthetic silica, etc., and these can be appropriately selected and used. Furthermore, if the particle size of the silicon dioxide particles is smaller than the film thickness when the light-shielding film is formed, the light-shielding properties are more excellent, so it is preferable to use fine-particle type silicon dioxide. In addition, as an example of fine particle type silicon dioxide, for example, the silicon dioxide described in paragraph 0039 of JP 2013-249417 A is incorporated, and these contents are incorporated in this specification.
硬化性組成物能夠使用鎢化合物、和/或金屬硼化物作為顏料。 鎢化合物及金屬硼化物是相對於紅外線(波長約為800~1200nm的光),吸收較高(亦即,相對於紅外線之遮光性(遮蔽性)較高),相對於可見光,吸收較低之紅外線遮蔽材。故,本發明的硬化性組成物藉由含有鎢化合物和/或金屬硼化物,能夠形成紅外區域中的遮光性較高、可見光區域中的透光性較高之圖案。 鎢化合物及金屬硼化物針對比用於形成圖像之高壓水銀燈、KrF、ArF等的曝光中使用之可見區域短波的光,其吸收亦較小。故,藉由與後述之聚合性化合物、鹼可溶性樹脂及光聚合起始劑組合,可獲得優異之圖案,並且形成圖案時,能夠更加抑制顯影殘渣。The curable composition can use a tungsten compound and/or a metal boride as a pigment. Tungsten compounds and metal borides have higher absorption than infrared light (light with a wavelength of about 800 to 1200 nm) (that is, higher light-shielding (shielding) properties relative to infrared light), and lower absorption than visible light Infrared shielding material. Therefore, by containing the tungsten compound and/or metal boride, the curable composition of the present invention can form a pattern with high light-shielding properties in the infrared region and high light-transmitting properties in the visible light region. Tungsten compounds and metal borides have less absorption of light in the visible region than those used in exposure of high-pressure mercury lamps, KrF, ArF, etc., which are used to form images. Therefore, by combining with the polymerizable compound, alkali-soluble resin, and photopolymerization initiator described later, an excellent pattern can be obtained, and the development residue can be further suppressed when the pattern is formed.
作為鎢化合物,能夠舉出氧化鎢系化合物、硼化鎢系化合物、硫化鎢系化合物等,以下述通式(組成式)(I)表示之氧化鎢系化合物為較佳。 Mx Wy Oz ……(I) M表示金屬,W表示鎢,O表示氧。 0.001≤x/y≤1.1 2.2≤z/y≤3.0Examples of the tungsten compound include tungsten oxide-based compounds, tungsten boride-based compounds, tungsten sulfide-based compounds, and the like. A tungsten oxide-based compound represented by the following general formula (composition formula) (I) is preferred. M x W y O z ... (I) M stands for metal, W stands for tungsten, and O stands for oxygen. 0.001≤x/y≤1.1 2.2≤z/y≤3.0
作為M的金屬,例如可舉出鹼金屬、鹼土類金屬、Mg、Zr、Cr、Mn、Fe、Ru、Co、Rh、Ir、Ni、Pd、Pt、Cu、Ag、Au、Zn、Cd、Al、Ga、In、Tl、Sn、Pb、Ti、Nb、V、Mo、Ta、Re、Be、Hf、Os、Bi、Rb、Cs等,鹼金屬為較佳。M的金屬可以為1種亦可以為2種以上。Examples of the metal of M include alkali metals, alkaline earth metals, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Sn, Pb, Ti, Nb, V, Mo, Ta, Re, Be, Hf, Os, Bi, Rb, Cs, etc., alkali metals are preferred. The metal of M may be one type or two or more types.
M為鹼金屬為較佳,Rb或Cs為更佳,Cs為進一步較佳。It is preferable that M is an alkali metal, Rb or Cs is more preferable, and Cs is even more preferable.
藉由x/y為0.001以上,能夠充分遮蔽紅外線,藉由x/y為1.1以下,能夠更加可靠地避免鎢化合物中生成雜質相。 藉由z/y為2.2以上,能夠更加提高作為材料的化學穩定性,藉由z/y為3.0以下,能夠充分遮蔽紅外線。When x/y is 0.001 or more, infrared rays can be sufficiently shielded, and when x/y is 1.1 or less, it is possible to more reliably avoid the generation of impurity phases in the tungsten compound. When z/y is 2.2 or more, the chemical stability of the material can be further improved, and when z/y is 3.0 or less, infrared rays can be sufficiently shielded.
作為以上述通式(I)表示之氧化鎢系化合物的具體例,能夠舉出Cs0.33 WO3 、Rb0.33 WO3 、K0.33 WO3 、Ba0.33 WO3 等,Cs0.33 WO3 或Rb0.33 WO3 為較佳,Cs0.33 WO3 為更佳。As specific examples of the tungsten oxide compound represented by the above general formula (I), Cs 0.33 WO 3 , Rb 0.33 WO 3 , K 0.33 WO 3 , Ba 0.33 WO 3, etc., Cs 0.33 WO 3 or Rb 0.33 WO 3 is preferred, and Cs 0.33 WO 3 is even more preferred.
鎢化合物為微粒為較佳。鎢微粒的平均一次粒徑為800nm以下為較佳,400nm以下為更佳,200nm以下為進一步較佳。藉由平均一次粒徑在該種範圍,鎢微粒由於光散射,變得不易遮斷可見光,故能夠使可見光區域內的透光性更加可靠。從避免光散射之觀點考慮,平均一次粒徑越小越佳,但從製造時的易操作性等理由考慮,鎢微粒的平均一次粒徑通常為1nm以上。The tungsten compound is preferably fine particles. The average primary particle size of the tungsten particles is preferably 800 nm or less, more preferably 400 nm or less, and even more preferably 200 nm or less. With the average primary particle size in this range, the tungsten particles are less likely to block visible light due to light scattering, so the light transmittance in the visible light region can be made more reliable. From the viewpoint of avoiding light scattering, the smaller the average primary particle size is, the better. However, for reasons such as ease of handling during production, the average primary particle size of the tungsten particles is usually 1 nm or more.
鎢化合物能夠使用2種以上。Two or more types of tungsten compounds can be used.
鎢化合物能夠作為市售品來獲得。鎢化合物例如為氧化鎢系化合物時,氧化鎢系化合物能夠藉由在惰性氣體氛圍或還原性氣體氛圍中對鎢化合物進行熱處理之方法獲得(參閱專利第4096205號公報)。 氧化鎢系化合物例如還能夠作為Sumitomo Metal Mining Co., Ltd.製造的YMF-02等鎢微粒的分散物來獲得。The tungsten compound can be obtained as a commercially available product. When the tungsten compound is, for example, a tungsten oxide-based compound, the tungsten oxide-based compound can be obtained by a method of heat-treating the tungsten compound in an inert gas atmosphere or a reducing gas atmosphere (see Patent No. 4096205). The tungsten oxide compound can also be obtained as a dispersion of tungsten fine particles such as YMF-02 manufactured by Sumitomo Metal Mining Co., Ltd., for example.
作為金屬硼化物,能夠舉出硼化鑭(LaB6 )、硼化鐠(PrB6 )、硼化釹(NdB6 )、硼化鈰(CeB6 )、硼化釔(YB6 )、硼化鈦(TiB2 )、硼化鋯(ZrB2 )、硼化鉿(HfB2 )、硼化釩(VB2 )、硼化鉭(TaB2 )、硼化鉻(CrB、CrB2 )、硼化鉬(MoB2 、Mo2 B5 、MoB)、硼化鎢(W2 B5 )等的1種或2種以上,硼化鑭(LaB6 )為較佳。Examples of metal borides include lanthanum boride (LaB 6 ), arsenic boride (PrB 6 ), neodymium boride (NdB 6 ), cerium boride (CeB 6 ), yttrium boride (YB 6 ), boride Titanium (TiB 2 ), zirconium boride (ZrB 2 ), hafnium boride (HfB 2 ), vanadium boride (VB 2 ), tantalum boride (TaB 2 ), chromium boride (CrB, CrB 2 ), boride One or more of molybdenum (MoB 2 , Mo 2 B 5 , MoB), tungsten boride (W 2 B 5 ), etc., and lanthanum boride (LaB 6 ) is preferred.
金屬硼化物是微粒為較佳。金屬硼化物微粒的平均一次粒徑為800nm以下為較佳,300nm以下為更佳,100nm以下為進一步較佳。藉由平均一次粒徑在該種範圍,金屬硼化物微粒由於光散射,變得不易遮斷可見光,故能夠使可見光區域中的透光性更加可靠。從避免光散射之觀點考慮,平均一次粒徑越小越佳,但從製造時的易操作性等理由考慮,金屬硼化物微粒的平均一次粒徑通常為1nm以上。The metal boride is preferably fine particles. The average primary particle size of the metal boride particles is preferably 800 nm or less, more preferably 300 nm or less, and even more preferably 100 nm or less. With the average primary particle size in this range, the metal boride particles are less likely to block visible light due to light scattering, so the light transmittance in the visible light region can be made more reliable. From the viewpoint of avoiding light scattering, the smaller the average primary particle size is, the better. However, for reasons such as ease of handling during production, the average primary particle size of the metal boride particles is usually 1 nm or more.
金屬硼化物能夠使用2種以上。Two or more types of metal borides can be used.
金屬硼化物能夠作為市售品來獲得,例如還能夠作為Sumitomo Metal Mining Co., Ltd.製的KHF-7等金屬硼化物微粒的分散物來獲得。The metal boride can be obtained as a commercially available product, and can also be obtained as a dispersion of metal boride particles such as KHF-7 manufactured by Sumitomo Metal Mining Co., Ltd., for example.
(含氮化鈦粒子) 作為無機顏料,還能夠使用包含Fe原子之含氮化鈦粒子。製造含氮化鈦粒子時,通常利用氣相反應法,具體而言,可舉出電爐法及熱電漿法等。該些製法中,從雜質的混入較少之角度、粒徑易一致之角度及生產率較高之角度等理由考慮,熱電漿法為較佳。 作為熱電漿的產生方法,可舉出直流電弧放電、多相電弧放電、高頻(RF)電漿及混合式電漿等,從來自電極的雜質的混入較少之高頻電漿為較佳。作為基於熱電漿法之含氮化鈦微粒的具體製造方法,例如,可舉出藉由高頻熱電漿使鈦粉末蒸發,將氮作為載氣導入裝置內,藉由冷卻過程,使鈦粉末氮化,從而合成含氮化鈦粒子之方法等。另外,熱電漿法並不限定於上述。(Titanium Nitride-Containing Particles) As the inorganic pigment, titanium nitride-containing particles containing Fe atoms can also be used. When manufacturing titanium nitride-containing particles, a gas phase reaction method is generally used, and specifically, an electric furnace method, a thermoplasma method, and the like are mentioned. Among these preparation methods, the thermoplasma method is preferred from the viewpoint of less mixing of impurities, the viewpoint of easy particle size uniformity, and the viewpoint of higher productivity. As a method of generating thermoplasma, DC arc discharge, multiphase arc discharge, high-frequency (RF) plasma, and hybrid plasma, etc. can be cited. High-frequency plasma with less impurities from the electrode is preferred. . As a specific manufacturing method of titanium nitride-containing particles based on the thermoplasma method, for example, high-frequency thermoplasma is used to evaporate the titanium powder, nitrogen is introduced into the device as a carrier gas, and the titanium powder is nitrogenized by a cooling process. To synthesize titanium nitride-containing particles. In addition, the thermoplasma method is not limited to the above.
作為含氮化鈦粒子的製造方法,並無特別限定,能夠參閱國際公開第2010/147098號的段落<0037>~<0089>中記載的製造方法。例如,能夠如下製造,亦即,代替國際公開第2010/147098號的Ag粉末,使用後述之包含Fe之成分和/或包含Si之成分,將混合該成分與鈦粉末材料(鈦粒子)者作為原料,製造本發明的組成物中包含之含氮化鈦粒子。The manufacturing method of titanium nitride-containing particles is not particularly limited, and the manufacturing method described in paragraphs <0037> to <0089> of International Publication No. 2010/147098 can be referred to. For example, it can be manufactured as follows, that is, instead of Ag powder of International Publication No. 2010/147098, a Fe-containing component and/or Si-containing component described later is used, and the component is mixed with a titanium powder material (titanium particle) as The raw material is used to produce titanium nitride-containing particles contained in the composition of the present invention.
含氮化鈦粒子的製造中使用之鈦粉末材料(鈦粒子)是高純度者為較佳。鈦粉末材料並無特別限定,使用鈦元素的純度為99.99%以上者為較佳,使用99.999%以上者為更佳。The titanium powder material (titanium particles) used in the production of the titanium nitride-containing particles is preferably of high purity. The titanium powder material is not particularly limited. It is better to use titanium with a purity of 99.99% or more, and more preferably to use 99.999% or more.
含氮化鈦粒子的製造中使用之鈦粉末材料(鈦粒子)有時含有鈦原子以外的原子。作為鈦粉末材料可包含之其他原子,例如,可舉出Fe原子及Si原子等。 鈦粉末材料含有Fe原子時,Fe原子的含量相對於鈦粉末材料的總質量,超過0.001質量%為較佳。 鈦粉末材料含有Si原子時,Si原子的含量相對於鈦粉末材料總質量,超過0.002質量%且小於0.3質量%為較佳,0.01~0.15質量%為更佳,0.02~0.1質量%為進一步較佳。藉由Si原子的含量超過0.002質量%,硬化膜的圖案形成性更加提高。藉由Si原子的含量小於0.3質量%,所獲得之含氮化鈦粒子的最表層的極性更加穩定化。藉此認為,使含氮化鈦粒子分散時的分散劑向含氮化鈦粒子的吸附性得到優化,含氮化鈦粒子的未分散物減少,能夠抑制產生顆粒。 含氮化鈦粒子的製造中使用之鈦粉末材料(鈦粒子)中的水分相對於鈦粉末材料的總質量,小於1質量%為較佳,小於0.1質量%為更佳,實質上不包含為進一步較佳。Titanium powder materials (titanium particles) used in the production of titanium nitride-containing particles sometimes contain atoms other than titanium atoms. Examples of other atoms that the titanium powder material may contain include Fe atoms and Si atoms. When the titanium powder material contains Fe atoms, the content of Fe atoms relative to the total mass of the titanium powder material is preferably more than 0.001% by mass. When the titanium powder material contains Si atoms, the content of Si atoms relative to the total mass of the titanium powder material is preferably more than 0.002% by mass and less than 0.3% by mass, more preferably 0.01-0.15% by mass, and more preferably 0.02-0.1% by mass. good. When the content of Si atoms exceeds 0.002% by mass, the pattern formability of the cured film is further improved. When the content of Si atoms is less than 0.3% by mass, the polarity of the outermost layer of the obtained titanium nitride-containing particles is more stabilized. From this, it is considered that the adsorbability of the dispersant when the titanium nitride-containing particles are dispersed to the titanium nitride-containing particles is optimized, the undispersed content of the titanium nitride-containing particles is reduced, and the generation of particles can be suppressed. The moisture in the titanium powder material (titanium particles) used in the production of titanium nitride particles relative to the total mass of the titanium powder material is preferably less than 1% by mass, more preferably less than 0.1% by mass, and does not substantially contain Further better.
藉由利用熱電漿法來獲得含氮化鈦粒子,可容易將CuKα射線作為X射線源時的源自(200)面之峰的繞射角2θ(詳細內容將進行後述)調整為超過42.6°且43.5°以下的範圍。By using the thermoplasma method to obtain titanium nitride-containing particles, the diffraction angle 2θ of the peak derived from the (200) plane when CuKα rays are used as an X-ray source can be easily adjusted to exceed 42.6° (details will be described later) And the range of 43.5° or less.
作為使含氮化鈦粒子含有Fe原子之方法,並無特別限定,例如,可舉出在獲得用作上述含氮化鈦粒子的原料之鈦粒子(鈦粉末)之階段導入Fe原子之方法等。更詳細而言,藉由還原(Kroll)法等製造鈦時,作為反應容器,使用由不銹鋼(SUS)等含有Fe原子之材料構成者,或者作為破碎鈦時的沖壓機及粉碎機的材料使用含有Fe原子者,藉此能夠使Fe原子附著於鈦粒子的表面。 含氮化鈦粒子的製造中利用熱電漿法時,除了作為原料之鈦粒子以外,添加Fe粒子、Fe氧化物等成分,並藉由熱電漿法使該些氮化,藉此能夠使含氮化鈦粒子含有Fe原子。 另外,含氮化鈦粒子中包含之Fe原子可以以離子、金屬化合物(亦包含錯合物)、金屬間化合物、合金、氧化物、複合氧化物、氮化物、氮氧化物、硫化物及硫氧化物等任意形態包含。含氮化鈦粒子中包含之Fe原子可作為晶格間位置的雜質而存在,亦可在晶界以非晶狀態作為雜質而存在。The method for making the titanium nitride-containing particles contain Fe atoms is not particularly limited. For example, a method of introducing Fe atoms at the stage of obtaining the titanium particles (titanium powder) used as the raw material of the above-mentioned titanium nitride-containing particles can be mentioned. . In more detail, when titanium is produced by the reduction (Kroll) method, etc., it is used as a reaction vessel made of a material containing Fe atoms such as stainless steel (SUS), or used as a material for a punch and a pulverizer when titanium is crushed By containing Fe atoms, Fe atoms can be attached to the surface of titanium particles. When the thermoplasma method is used in the production of titanium nitride-containing particles, in addition to the titanium particles as the raw material, Fe particles, Fe oxides and other components are added, and these are nitrided by the thermoplasma method, thereby enabling the nitrogen-containing The titanium oxide particles contain Fe atoms. In addition, the Fe atoms contained in the titanium nitride-containing particles can be used as ions, metal compounds (including complexes), intermetallic compounds, alloys, oxides, composite oxides, nitrides, nitrogen oxides, sulfides, and sulfur. Any form such as oxide is included. The Fe atoms contained in the titanium nitride-containing particles may exist as impurities in the inter-lattice positions, or may exist as impurities in an amorphous state at the grain boundaries.
本發明人等進行深入研究的結果,發現含氮化鈦粒子中的Fe原子的含量與圖案形成性及電極的防腐性相關。含氮化鈦粒子中包含之Fe原子相對於電極及基板之黏附性優異,認為含氮化鈦粒子中的氮化鈦經由Fe原子而附著於電極及基板。認為顯影處理等硬化膜的圖案形成之後,Fe原子殘留在電極及基板上,易去除氮化鈦。故,推斷為藉由將含氮化鈦粒子中的Fe原子的含量設為規定量以上,硬化膜的圖案形成性得到提高。另一方面,若含氮化鈦粒子中包含之Fe原子的含量過多,則殘留在電極及基板上之Fe原子的量增加,認為會成為電極腐蝕的原因。故,推斷為藉由將含氮化鈦粒子中的Fe原子的含量設為規定量以下,電極的防腐性得到提高。 含氮化鈦粒子中的Fe原子的含量相對於含氮化鈦粒子總質量,超過0.001質量%且小於0.4質量%為較佳。其中,0.01~0.2質量%為更佳,0.02~0.1質量%為進一步較佳。藉由Fe原子的含量超過0.001質量%,硬化膜的圖案形成性更加提高。藉由Fe原子的含量小於0.4質量%,基於硬化膜之電極的防腐性更加提高(能夠抑制硬化膜腐蝕電極)。亦即,藉由含氮化鈦粒子中的Fe原子的含量在上述範圍內,能夠獲得優異之硬化膜的圖案形成性及電極的防腐性。 含氮化鈦粒子中的Fe原子的含量能夠藉由ICP(Inductively Coupled Plasma;高頻電感耦合電漿)發光分光分析法進行測定。As a result of intensive research, the inventors found that the content of Fe atoms in the titanium nitride-containing particles correlates with pattern formation and the corrosion resistance of the electrode. The Fe atoms contained in the titanium nitride-containing particles have excellent adhesion to the electrode and the substrate, and it is considered that the titanium nitride in the titanium nitride-containing particles is attached to the electrode and the substrate via the Fe atoms. It is considered that after the patterning of the cured film such as the development process, Fe atoms remain on the electrode and the substrate, and the titanium nitride is easily removed. Therefore, it is inferred that by setting the content of Fe atoms in the titanium nitride-containing particles to a predetermined amount or more, the pattern formability of the cured film is improved. On the other hand, if the content of Fe atoms contained in the titanium nitride-containing particles is too large, the amount of Fe atoms remaining on the electrode and the substrate increases, which is considered to be a cause of electrode corrosion. Therefore, it is estimated that by setting the content of Fe atoms in the titanium nitride-containing particles to a predetermined amount or less, the corrosion resistance of the electrode is improved. The content of Fe atoms in the titanium nitride-containing particles is preferably more than 0.001% by mass and less than 0.4% by mass relative to the total mass of the titanium nitride-containing particles. Among them, 0.01 to 0.2% by mass is more preferable, and 0.02 to 0.1% by mass is still more preferable. When the content of Fe atoms exceeds 0.001% by mass, the pattern formability of the cured film is further improved. With the Fe atom content less than 0.4% by mass, the corrosion resistance of the electrode based on the hardened film is further improved (the hardened film can be prevented from corroding the electrode). That is, when the content of Fe atoms in the titanium nitride-containing particles is within the above range, it is possible to obtain excellent patterning properties of the cured film and corrosion resistance of the electrode. The content of Fe atoms in the titanium nitride-containing particles can be measured by ICP (Inductively Coupled Plasma) emission spectrometry.
含氮化鈦粒子還含有Si原子(矽原子)為較佳。藉此,硬化膜的圖案形成性更加提高。作為藉由含有Si原子,圖案形成性得到提高之理由,認為與上述之Fe原子相同。 含氮化鈦粒子中的Si原子的含量相對於含氮化鈦粒子總質量,超過0.002質量%且小於0.3質量%為較佳,0.01~0.15質量%為更佳,0.02~0.1質量%為進一步較佳。藉由Si原子的含量超過0.002質量%,硬化膜的圖案形成性更加提高。認為,藉由Si原子的含量小於0.3質量%,含氮化鈦粒子的最表層的極性更加穩定化。藉此,認為使含氮化鈦粒子分散時的分散劑向含氮化鈦粒子的吸附性得到優化,含氮化鈦粒子的未分散物減少,能夠抑制產生顆粒。 含氮化鈦粒子中的Si原子的含量能夠藉由與上述Fe原子相同的方法進行測定。The titanium nitride-containing particles preferably further contain Si atoms (silicon atoms). Thereby, the pattern formability of the cured film is further improved. The reason why the pattern formability is improved by containing Si atoms is considered to be the same as the aforementioned Fe atoms. The content of Si atoms in the titanium nitride-containing particles relative to the total mass of the titanium nitride-containing particles is preferably more than 0.002% by mass and less than 0.3% by mass, more preferably 0.01-0.15% by mass, more preferably 0.02-0.1% by mass Better. When the content of Si atoms exceeds 0.002% by mass, the pattern formability of the cured film is further improved. It is considered that the polarity of the outermost layer of the titanium nitride-containing particles is more stabilized when the content of Si atoms is less than 0.3% by mass. Thereby, it is considered that the adsorbability of the dispersant when dispersing the titanium nitride-containing particles to the titanium nitride-containing particles is optimized, the undispersed content of the titanium nitride-containing particles is reduced, and the generation of particles can be suppressed. The content of Si atoms in the titanium nitride-containing particles can be measured by the same method as the aforementioned Fe atoms.
作為使含氮化鈦粒子含有Si原子之方法,並無特別限定,例如,可舉出在獲得上述用作含氮化鈦粒子的原料之鈦粒子(鈦粉末)之階段導入Si原子之方法等。更詳細而言,藉由還原法等製造鈦時,作為反應容器,使用由含有Si原子之材料構成者,或者作為破碎鈦時的沖壓機及粉碎機的材料使用含有Si原子者,藉此能夠使Si原子附著於鈦粒子的表面。 含氮化鈦粒子的製造中利用熱電漿法時,除了作為原料之鈦粒子以外,添加Si粒子、Si氧化物等成分,並藉由熱電漿法使該些氮化,藉此能夠使含氮化鈦粒子含有Si原子。 含氮化鈦粒子中包含之Si原子可以以離子、金屬化合物(亦包含錯合物)、金屬間化合物、合金、氧化物、複合氧化物、氮化物、氮氧化物、硫化物及硫氧化物等任一形態包含。並且,含氮化鈦粒子中包含之Si原子可以作為晶格間位置的雜質而存在,亦可在晶界以非晶狀態作為雜質而存在。The method for making the titanium nitride-containing particles contain Si atoms is not particularly limited. For example, a method of introducing Si atoms at the stage of obtaining the above-mentioned titanium particles (titanium powder) used as the raw material of the titanium nitride-containing particles, etc. . In more detail, when titanium is produced by a reduction method or the like, a reaction vessel made of a material containing Si atoms is used, or a material containing Si atoms is used as a material for a punch and a crusher when titanium is crushed. The Si atoms are attached to the surface of the titanium particles. When the thermoplasma method is used in the production of titanium nitride-containing particles, in addition to the titanium particles as the raw material, Si particles, Si oxides and other components are added, and these are nitrided by the thermoplasma method, thereby enabling the nitrogen-containing The titanium oxide particles contain Si atoms. The Si atoms contained in the titanium nitride particles can be ions, metal compounds (including complexes), intermetallic compounds, alloys, oxides, composite oxides, nitrides, nitrogen oxides, sulfides, and sulfur oxides. Include in any form. In addition, the Si atoms contained in the titanium nitride-containing particles may be present as impurities in inter-lattice positions, or may be present as impurities in an amorphous state at the grain boundaries.
含氮化鈦粒子中的鈦原子(Ti原子)的含量相對於含氮化鈦粒子的總質量,10~85質量%為較佳,15~75質量%為更佳,20~70質量%為進一步較佳。含氮化鈦粒子中的Ti原子的含量能夠藉由ICP發光分光分析法進行測定。 含氮化鈦粒子中的氮原子(N原子)的含量相對於含氮化鈦粒子的總質量,3~60質量%為較佳,5~50質量%為更佳,10~40質量%為進一步較佳。氮原子的含量能夠藉由惰性氣體熔融熱導法進行分析。 含氮化鈦粒子作為主成分包含氮化鈦(TiN),通常在其合成時混入氧之情況及粒徑較小之情況等時變得顯著,但亦可藉由粒子表面的氧化等,含有一部分氧原子。 含氮化鈦粒子中的氧原子的含量相對於含氮化鈦粒子的總質量,1~40質量%為較佳,1~35質量%為更佳,5~30質量%為進一步較佳。氧原子的含量能夠藉由惰性氣體熔融紅外線吸收法進行分析。The content of titanium atoms (Ti atoms) in the titanium nitride-containing particles relative to the total mass of the titanium nitride-containing particles is preferably 10 to 85% by mass, more preferably 15 to 75% by mass, and 20 to 70% by mass Further better. The content of Ti atoms in the titanium nitride-containing particles can be measured by ICP emission spectrometry. The content of nitrogen atoms (N atoms) in the titanium nitride-containing particles relative to the total mass of the titanium nitride-containing particles is preferably 3-60% by mass, more preferably 5-50% by mass, and 10-40% by mass Further better. The content of nitrogen atoms can be analyzed by the inert gas fusion thermal conductivity method. Titanium nitride-containing particles contain titanium nitride (TiN) as the main component, which usually becomes significant when oxygen is mixed during synthesis and when the particle size is small. However, it can also be contained by oxidation of the particle surface. Part of the oxygen atom. The content of oxygen atoms in the titanium nitride-containing particles is preferably from 1 to 40% by mass, more preferably from 1 to 35% by mass, and more preferably from 5 to 30% by mass relative to the total mass of the titanium nitride-containing particles. The content of oxygen atoms can be analyzed by inert gas fusion infrared absorption method.
從分散穩定性及遮光性的觀點考慮,含氮化鈦粒子的比表面積為5m2 /g以上且100m2 /g以下為較佳,10m2 /g以上且60m2 /g以下為更佳。比表面積能夠藉由BET(Brunauer,Emmett,Teller)法求出。From the viewpoint of dispersion stability and light-shielding properties, a specific surface area of titanium nitride-containing particles is 5m 2 / g or more and 100m 2 / g or less is preferred, 10m 2 / g or more and 60m 2 / g or less is more preferred. The specific surface area can be obtained by the BET (Brunauer, Emmett, Teller) method.
含氮化鈦粒子可以是包含氮化鈦粒子與金屬微粒之複合微粒。 複合微粒是指,氮化鈦粒子與金屬微粒複合化或處於高度分散之狀態之粒子。其中,「複合化」表示,粒子由氮化鈦與金屬這兩個成分構成,「高度分散之狀態」表示,氮化鈦粒子與金屬粒子分別個別地存在,且少量成分的粒子未凝聚而均勻、相同地分散。 作為金屬微粒,並無特別限定,例如可舉出選自銅、銀、金、鉑、釩、鎳、錫、鈷、銠、銥、釕、鋨、錳、鉬、鎢、鈮、鉭、鈣、鈦、鉍、銻及鉛、以及該些的合金之至少一種。其中,選自銅、銀、金、鉑、鈀、鎳、錫、鈷、銠及銥、以及該些的合金之至少一種為較佳,選自銅、銀、金、鉑及錫、以及該些的合金之至少一種為更佳。從耐濕性更優異之觀點考慮,銀為較佳。 作為含氮化鈦粒子中的金屬微粒的含量,相對於含氮化鈦粒子的總質量,5質量%以上且50質量%以下為較佳,10質量%以上且30質量%以下為更佳。The titanium nitride-containing particles may be composite particles including titanium nitride particles and metal particles. Composite particles refer to particles in which titanium nitride particles and metal particles are compounded or in a highly dispersed state. Among them, "composite" means that the particles are composed of two components, titanium nitride and metal, and "highly dispersed state" means that titanium nitride particles and metal particles exist separately, and the particles of a small amount of components are not aggregated and uniform. , Disperse the same. The metal particles are not particularly limited, and examples include those selected from copper, silver, gold, platinum, vanadium, nickel, tin, cobalt, rhodium, iridium, ruthenium, osmium, manganese, molybdenum, tungsten, niobium, tantalum, and calcium. , Titanium, bismuth, antimony and lead, and at least one of these alloys. Among them, at least one selected from the group consisting of copper, silver, gold, platinum, palladium, nickel, tin, cobalt, rhodium and iridium, and these alloys is preferably selected from the group consisting of copper, silver, gold, platinum and tin, and the At least one of these alloys is more preferable. From the viewpoint of being more excellent in moisture resistance, silver is preferred. As the content of the metal fine particles in the titanium nitride-containing particles, relative to the total mass of the titanium nitride-containing particles, 5% by mass or more and 50% by mass or less are preferable, and 10% by mass or more and 30% by mass or less are more preferable.
・含氮化鈦粒子的峰繞射角2θ 將CuKα射線作為X射線源時,含氮化鈦粒子的源自(200)面之峰的繞射角2θ超過42.6°且43.5°以下為較佳。使用含有具有該種特徵之含氮化鈦粒子之硬化性組成物來獲得之硬化膜(例如,黑矩陣等)能夠實現較高之OD值。・Peak diffraction angle 2θ of titanium nitride-containing particles When CuKα rays are used as an X-ray source, it is preferable that the diffraction angle 2θ of the peak derived from the (200) plane of titanium nitride-containing particles exceeds 42.6° and 43.5° or less . The cured film (for example, black matrix, etc.) obtained by using a curable composition containing titanium nitride particles with such characteristics can achieve a higher OD value.
將CuKα射線作為X射線源來測定鈦化合物的X射線繞射光譜時,作為強度最強之峰,關於TiN,源自(200)面之峰出現在2θ=42.5°附近,關於TiO,源自(200)面之峰出現在2θ=43.4°附近。另一方面,雖然不是強度最強之峰,但關於銳鈦礦型TiO2 ,在2θ=48.1°附近觀測到源自(200)面之峰,關於金紅石型TiO2 ,在2θ=39.2°附近觀測到源自(200)面之峰。藉此,越是含有大量氧原子之晶體狀態,峰位置相對於42.5°越向高角度側位移。When CuKα rays are used as the X-ray source to measure the X-ray diffraction spectrum of titanium compounds, as the strongest peak, for TiN, the peak derived from the (200) plane appears near 2θ=42.5°, and for TiO, it is derived from ( 200) The peak of the surface appears near 2θ=43.4°. On the other hand, although it is not the strongest peak, for anatase TiO 2 , a peak derived from the (200) plane is observed near 2θ=48.1°, and for rutile TiO 2 , it is near 2θ=39.2° A peak originating from the (200) plane is observed. Thereby, the more the crystal state contains a large amount of oxygen atoms, the more the peak position is shifted to the higher angle side with respect to 42.5°.
從粒子的經時穩定性的觀點考慮,含氮化鈦粒子的源自(200)面之峰的繞射角2θ超過42.6°且小於43.5°為較佳,而且,從製造時的工藝餘量優異之觀點考慮,42.7°以上且小於43.5°為更佳,而且,從粒子性能的再現性優異之觀點考慮,42.7°以上且小於43.4°為進一步較佳。作為副成分含有氧化鈦TiO2 時,作為強度最強之峰,源自銳鈦礦型TiO2 (101)之峰出現在2θ=25.3°附近,源自金紅石型TiO2 (110)之峰出現在2θ=27.4°附近。但是,TiO2 為白色,會成為降低黑矩陣的遮光性之主要原因,因此降低至不會作為峰而被觀察之程度為較佳。From the viewpoint of particle stability with time, the diffraction angle 2θ of the peak derived from the (200) plane of the titanium nitride-containing particles is preferably more than 42.6° and less than 43.5°. Moreover, from the process margin at the time of manufacturing From the viewpoint of excellence, 42.7° or more and less than 43.5° is more preferable, and from the viewpoint of excellent particle performance reproducibility, 42.7° or more and less than 43.4° is more preferable. When titanium oxide TiO 2 is contained as an auxiliary component, as the strongest peak, the peak derived from anatase TiO 2 (101) appears near 2θ=25.3°, and the peak derived from rutile TiO 2 (110) appears Now 2θ=27.4°. However, TiO 2 is white, which is a main cause of reducing the light-shielding property of the black matrix, so it is better to reduce it to the extent that it is not observed as a peak.
能夠藉由X射線繞射峰的半寬度求出構成含氮化鈦粒子之微晶尺寸,利用謝勒(Scherrer)公式進行計算。The size of the crystallites constituting the titanium nitride-containing particles can be obtained from the half-width of the X-ray diffraction peak, and calculated using the Scherrer formula.
作為微晶尺寸,20nm以上為較佳,20~50nm為更佳。藉由利用微晶尺寸為20nm以上的含氮化鈦粒子形成黑矩陣,硬化膜的透射光呈如其峰波長為475nm以下的藍色至藍紫色,能夠獲得兼具較高遮光性與紫外線靈敏度之黑矩陣。藉由微晶尺寸為20nm以上,具有活性之粒子表面佔粒子體積之比例變小,成為良好的平衡,成為含氮化鈦粒子的耐熱性和/或耐久性更優異者。As the crystallite size, 20 nm or more is preferred, and 20-50 nm is more preferred. By using titanium nitride-containing particles with a crystallite size of 20nm or more to form a black matrix, the transmitted light of the cured film is blue to blue-violet with a peak wavelength of 475nm or less, which can achieve both high light-shielding properties and ultraviolet sensitivity. Black matrix. When the crystallite size is 20 nm or more, the ratio of the surface of the active particle to the particle volume becomes small, and it becomes a good balance, and the titanium nitride-containing particle has more excellent heat resistance and/or durability.
(含有原子A之含金屬氮化物粒子) 作為無機顏料,還能夠使用含金屬氮化物粒子,且在上述含金屬氮化物粒子中含有規定的原子A。 作為含金屬氮化物粒子中的金屬,例如可舉出Nb、V、Cr、Y、Zr、Nb、Hf、Ta、W及Re等,從上述硬化性組成物具有更優異之本發明的效果之角度考慮,Nb或V為更佳。 作為上述原子A,例如可舉出B、Al、Si、Mn、Fe、Ni及Ag等。 含金屬氮化物粒子含有上述原子A時,作為其含量,並無特別限制,含金屬氮化物粒子中的原子A的含量為0.00005~10質量%為較佳。(Metal-containing nitride particles containing atom A) As the inorganic pigment, metal-containing nitride particles can also be used, and a predetermined atom A is contained in the above-mentioned metal-containing nitride particles. Examples of the metal in the metal-containing nitride particles include Nb, V, Cr, Y, Zr, Nb, Hf, Ta, W, and Re. The above-mentioned curable composition has more excellent effects of the present invention. From a perspective, Nb or V is better. As said atom A, B, Al, Si, Mn, Fe, Ni, Ag, etc. are mentioned, for example. When the metal-containing nitride particle contains the above atom A, the content thereof is not particularly limited, and the content of the atom A in the metal-containing nitride particle is preferably 0.00005 to 10% by mass.
作為含有上述原子A之含金屬氮化物粒子的製造方法,並無特別限制,能夠利用公知的方法。 製造含金屬氮化物粒子時,通常利用氣相反應法,具體而言,可舉出電爐法及熱電漿法等。該些製法中,從雜質的混入較少之角度、粒徑易一致之角度及生產率較高之角度等理由考慮,熱電漿法為較佳。 作為基於熱電漿法之含金屬氮化物粒子的具體製造方法,例如可舉出利用金屬微粒製造裝置(與後述之「黑色複合微粒製造裝置」相同的裝置)者。金屬微粒製造裝置例如由產生熱電漿之電漿焰炬、向電漿焰炬內供給金屬原料粉末之材料供給裝置、含有冷卻功能之腔室、對所生成之金屬微粒進行分級之旋風分離器及回收金屬微粒之回收部構成。 另外,本說明書中,金屬微粒表示含有金屬元素之一次粒徑為20nm~40μm的粒子。There are no particular limitations on the method for producing the metal-containing nitride particles containing the atom A, and a known method can be used. When manufacturing metal-containing nitride particles, a gas phase reaction method is generally used, and specifically, an electric furnace method, a thermoplasma method, and the like are mentioned. Among these preparation methods, the thermoplasma method is preferred from the viewpoint of less mixing of impurities, the viewpoint of easy particle size uniformity, and the viewpoint of higher productivity. As a specific manufacturing method of metal-containing nitride particles by the thermoplasma method, for example, a metal microparticle manufacturing device (the same device as the "black composite particle manufacturing device" described later) can be used. The metal particle manufacturing device includes, for example, a plasma torch that generates thermoplasma, a material supply device that supplies metal raw material powder into the plasma torch, a chamber with a cooling function, a cyclone that classifies the generated metal particles, and The recycle part is composed of metal particles. In addition, in this specification, metal fine particles refer to particles containing metal elements with a primary particle diameter of 20 nm to 40 μm.
作為利用金屬微粒製造裝置之含金屬氮化物粒子的製造方法,並無特別限定,能夠利用公知的方法。其中,從下述的規定平均一次粒徑的含金屬氮化物粒子的產率提高之角度考慮,利用金屬微粒製造裝置製造含金屬氮化物粒子之方法含有以下所示之製程為較佳。 製程A:向電漿焰炬內供給不含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程。 製程B:向電漿焰炬內的熱電漿火焰供給含有過渡金屬之金屬原料粉末來使上述金屬原料粉末蒸發,從而獲得氣相原料金屬之製程。 製程C:冷卻上述氣相原料金屬來獲得含有過渡金屬之金屬微粒之製程。 製程D:向電漿焰炬內供給含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程。 製程E:向電漿焰炬內的熱電漿火焰供給含有過渡金屬之金屬微粒來使上述金屬微粒蒸發,從而獲得氣相原料金屬之製程。 製程F:冷卻上述氣相原料金屬來獲得含金屬氮化物粒子之製程。 並且,含金屬氮化物粒子的製造方法在上述製程C和/或製程F之後,可依據需要,還含有下述製程G。 製程G:對所獲得之粒子進行分級之製程。 而且,可在製程A之前、製程A與製程B之間、製程C與製程D之間、或製程D與製程E之間含有以下製程A2。 製程A2:向含有過渡金屬之金屬原料粉末混合原子A之製程。 而且,可在上述製程A2之前含有以下製程A3-1~A3-3。 製程A3-1:向電漿焰炬內供給不含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程。 製程A3-2:向電漿焰炬內的熱電漿火焰供給含有原子A之原料粉末來使上述原料粉末蒸發,從而獲得氣相原子A之製程。 製程A3-3:冷卻上述氣相原子A來獲得微粒化之原子A之製程。 另外,可在製程A3-3之後還含有製程G。 另外,本說明書中,微粒化之原子A表示含有原子A之一次粒徑是20nm~40μm的粒子。There are no particular limitations on the method of manufacturing metal-containing nitride particles using the metal microparticle manufacturing device, and a known method can be used. Among them, from the viewpoint of improving the yield of metal-containing nitride particles having a predetermined average primary particle size described below, it is preferable that the method for producing metal-containing nitride particles using a metal fine particle production apparatus includes the following processes. Process A: The process of supplying inert gas without nitrogen as the plasma gas into the plasma torch to generate a thermo-plasma flame. Process B: The process of supplying the metal raw material powder containing transition metal to the thermal plasma flame in the plasma torch to evaporate the above-mentioned metal raw material powder, thereby obtaining the gas phase raw material metal. Process C: A process of cooling the above-mentioned gas-phase raw metal to obtain metal particles containing transition metals. Process D: A process of supplying an inert gas containing nitrogen as a plasma gas into the plasma torch to generate a thermoplasma flame. Process E: A process of supplying transition metal-containing metal particles to the thermal plasma flame in the plasma torch to evaporate the above-mentioned metal particles, thereby obtaining the gas phase raw material metal. Process F: A process of cooling the above-mentioned gas-phase raw material metal to obtain metal-containing nitride particles. In addition, after the above-mentioned process C and/or the process F, the manufacturing method of the metal-containing nitride particles may further include the following process G as required. Process G: The process of grading the obtained particles. Moreover, the following process A2 may be included before process A, between process A and process B, between process C and process D, or between process D and process E. Process A2: A process of mixing atoms A into metal raw material powders containing transition metals. Moreover, the following processes A3-1 to A3-3 may be included before the above process A2. Process A3-1: The process of supplying an inert gas without nitrogen as a plasma gas into the plasma torch to generate a thermo-plasma flame. Process A3-2: The process of supplying the raw material powder containing atom A to the thermal plasma flame in the plasma torch to evaporate the above raw material powder, thereby obtaining the gas phase atom A. Process A3-3: The process of cooling the above-mentioned gas-phase atom A to obtain atomized atom A. In addition, process G may be included after process A3-3. In addition, in this specification, atom A to be micronized means a particle containing atom A with a primary particle diameter of 20 nm to 40 μm.
而且,上述含金屬氮化物粒子的製造方法在製程F之後(含有製程G時,在製程F之後的製程G之後)還含有下述的製程H為較佳。 製程H:將在製程F(或製程G)中獲得之含金屬氮化物粒子暴露於水蒸氣及氮氣的混合氛圍來進行氮化處理之製程。 另外,依據需要,上述含金屬氮化物粒子的製造方法亦可在製程H之後還含有製程G。以下,對各製程的較佳態様進行詳細說明。Furthermore, the above-mentioned method for manufacturing the metal-containing nitride particles preferably includes the following process H after the process F (when the process G is included, after the process G after the process F). Process H: A process in which the metal-containing nitride particles obtained in process F (or process G) are exposed to a mixed atmosphere of water vapor and nitrogen for nitriding treatment. In addition, if necessary, the method for manufacturing the metal-containing nitride particles may also include a process G after the process H. Hereinafter, the preferred state of each manufacturing process will be described in detail.
・製程A 製程A是向電漿焰炬內供給不含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程。作為熱電漿火焰的產生方法,並無特別限定,可舉出直流電弧放電法、多相電弧放電法、高頻電漿法及混合式電漿法等,來自電極的雜質的混入較少之高頻電漿法為較佳。 作為基於高頻電漿法之熱電漿火焰的產生方法,並無特別限制,例如,可舉出向含有高頻振蕩用線圈與石英管之電漿焰炬內供給電漿氣體,對上述高頻振蕩用線圈施加高頻電流,藉此獲得熱電漿火焰之方法。 作為製程A中的電漿氣體,可舉出不含有氮氣之惰性氣體。作為不含有氮氣之惰性氣體,可舉出氬氣及氫氣等。不含有氮氣之惰性氣體可單獨使用1種,亦可同時使用2種以上。・Process A Process A is a process in which inert gas without nitrogen is supplied as a plasma gas into the plasma torch to generate a thermal plasma flame. The method of generating thermoplasma flame is not particularly limited. Examples include direct current arc discharge method, multi-phase arc discharge method, high frequency plasma method, and hybrid plasma method. The mixing of impurities from the electrode is relatively low. The frequency plasma method is preferred. The method of generating a thermoplasma flame based on the high-frequency plasma method is not particularly limited. For example, the plasma torch containing a high-frequency oscillation coil and a quartz tube can be supplied with plasma gas, and the above-mentioned high-frequency A method of applying a high-frequency current to an oscillation coil to obtain a thermoplasma flame. As the plasma gas in the process A, an inert gas that does not contain nitrogen can be cited. Examples of the inert gas that does not contain nitrogen include argon, hydrogen, and the like. The inert gas that does not contain nitrogen can be used singly, or two or more of them can be used at the same time.
・製程A2 製程A2是向含有過渡金屬之金屬原料粉末混合原子A之製程。作為原料金屬粉末及原子A的混合方法,並無特別限制,能夠利用公知的方法。例如,向電漿焰炬內供給金屬原料粉末之上述材料供給裝置可含有混合及分散功能。具體而言,能夠利用國際公開第2010/147098號公報的段落0047~0058中記載之材料供給裝置,該內容編入本說明書中。含金屬氮化物粒子的製造方法亦可在製程A2之前還含有以下製程A3-1~A3-3。・Process A2 Process A2 is a process in which atoms A are mixed with metal raw material powders containing transition metals. The mixing method of the raw metal powder and atom A is not particularly limited, and a known method can be used. For example, the aforementioned material supply device for supplying metal raw material powder into the plasma torch may include mixing and dispersing functions. Specifically, the material supply device described in paragraphs 0047 to 0058 of International Publication No. 2010/147098 can be used, and this content is incorporated in this specification. The manufacturing method of metal-containing nitride particles may also include the following processes A3-1 to A3-3 before process A2.
・製程B 製程B是向電漿焰炬內的熱電漿火焰供給含有過渡金屬之金屬原料粉末來使上述金屬原料粉末蒸發,從而獲得氣相的原料金屬之製程。作為向電漿焰炬內的熱電漿火焰供給金屬原料粉末之方法,並無特別限制,從所獲得之氣相的原料金屬成為更均勻之狀態之角度考慮,利用載體氣體噴霧為較佳。作為載體氣體,利用不含有氮氣之惰性氣體為較佳。不含有氮氣之惰性氣體的態様如上述。 製造含金屬氮化物粒子之方法含有上述製程A2時,在將金屬原料粉末供給至電漿焰炬內之前,金屬原料粉末維持均勻的分散狀態為較佳。・Process B Process B is a process of supplying the metal raw material powder containing transition metal to the thermal plasma flame in the plasma torch to evaporate the above-mentioned metal raw material powder, thereby obtaining the raw material metal in the gas phase. The method of supplying the metal raw material powder to the thermoplasma flame in the plasma torch is not particularly limited. From the viewpoint that the obtained gas phase raw material metal becomes a more uniform state, it is preferable to spray with a carrier gas. As the carrier gas, an inert gas that does not contain nitrogen is preferably used. The state of the inert gas that does not contain nitrogen is as described above. When the method for producing metal-containing nitride particles includes the above-mentioned process A2, it is preferable that the metal raw material powder maintains a uniform dispersion state before the metal raw material powder is supplied into the plasma torch.
・製程C 製程C是冷卻氣相的原料金屬來獲得含有過渡金屬之金屬微粒之製程。作為冷卻方法,並無特別限制,利用含有冷卻功能之腔室為較佳。將在製程B中獲得之氣相的原料金屬導入含有上述冷卻功能之腔室,在腔室內快速冷卻,藉此能夠生成下述所希望的粒徑的金屬微粒。所生成之金屬微粒例如藉由回收部被回收。作為腔室內的氛圍,不含有氮氣之惰性氣體為較佳。不含有氮氣之惰性氣體的態様如上述。 另外,藉由經過上述製程A~C,可獲得含有過渡金屬之金屬微粒。含有過渡金屬之金屬微粒在製程E中易蒸發。金屬原料粉末含有雜質時,亦能夠藉由經過上述製程A~C來去除上述雜質。・Process C Process C is a process of cooling the raw metal in the gas phase to obtain metal particles containing transition metals. The cooling method is not particularly limited, and it is preferable to use a chamber containing a cooling function. The raw material metal in the gas phase obtained in the process B is introduced into the chamber containing the above-mentioned cooling function, and is rapidly cooled in the chamber, whereby metal fine particles of the following desired particle size can be produced. The generated metal particles are recovered, for example, by the recovery section. As the atmosphere in the chamber, an inert gas that does not contain nitrogen is preferred. The state of the inert gas that does not contain nitrogen is as described above. In addition, by going through the above-mentioned processes A to C, metal particles containing transition metals can be obtained. Metal particles containing transition metals are easy to evaporate in process E. When the metal raw material powder contains impurities, the above-mentioned impurities can also be removed by going through the above-mentioned process A to C.
・製程D 製程D是向電漿焰炬內供給含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程。作為含有氮之惰性氣體,可舉出氮氣及含有惰性氣體之氮氣。作為惰性氣體,可舉出氬氣及氫氣等。含有惰性氣體之氮氣並無特別限制,氮氣的含量通常為10~90莫耳%左右,30~60莫耳%程度為較佳。其他態様與製程A相同。・Process D Process D is a process in which an inert gas containing nitrogen is supplied as a plasma gas into the plasma torch to generate a thermal plasma flame. Examples of the inert gas containing nitrogen include nitrogen and nitrogen containing inert gas. As the inert gas, argon gas, hydrogen gas, and the like can be cited. The nitrogen containing inert gas is not particularly limited, and the content of nitrogen is usually about 10 to 90 mol%, preferably about 30 to 60 mol%. Other aspects are the same as process A.
・製程E 製程E是向電漿焰炬內的熱電漿火焰供給含有過渡金屬之金屬微粒來使上述金屬微粒蒸發,從而獲得氣相的原料金屬之製程。作為向電漿焰炬內的熱電漿火焰供給金屬微粒之方法,如上所述,作為載體氣體,含有氮之惰性氣體為較佳。含有氮之惰性氣體的態様如上所述。 製程E中,向熱電漿火焰供給藉由製程A~製程C成為金屬微粒之原料金屬,故易獲得氣相的原料金屬,氣相的原料金屬的狀態亦變得更均勻。・Process E Process E is a process of supplying transition metal-containing metal particles to the thermal plasma flame in the plasma torch to evaporate the above-mentioned metal particles, thereby obtaining the raw material metal in the gas phase. As a method of supplying metal particles to the thermoplasma flame in the plasma torch, as described above, as the carrier gas, an inert gas containing nitrogen is preferable. The state of the inert gas containing nitrogen is as described above. In the process E, the raw material metal that becomes the metal particles through the process A to the process C is supplied to the thermoplasma flame, so the gas phase raw material metal is easily obtained, and the state of the gas phase raw material metal becomes more uniform.
・製程F 製程F是冷卻氣相的原料金屬來獲得含有過渡金屬的氮化物之含金屬氮化物粒子之製程。冷卻方法的較佳態樣如上所述,但作為腔室內的氛圍,含有氮氣之惰性氣體為較佳。含有氮氣之惰性氣體的較佳態樣如上所述。・Process F Process F is a process for cooling the raw material metal in the gas phase to obtain metal-containing nitride particles containing transition metal nitrides. The preferred aspect of the cooling method is as described above, but as the atmosphere in the chamber, an inert gas containing nitrogen is preferred. The preferred aspect of the inert gas containing nitrogen is as described above.
・製程G 製程G是對所獲得之金屬微粒和/或含金屬氮化物粒子進行分級之製程。作為分級方法,並無特別限制,例如,能夠利用旋風分離器。旋風分離器具有圓錐形的容器,具有在容器內產生迴旋流,利用離心力對粒子進行分級之功能。分級在惰性氣體的氛圍下進行為較佳。惰性氣體的態樣如上所述。・Process G Process G is a process of classifying the obtained metal particles and/or metal-containing nitride particles. The classification method is not particularly limited. For example, a cyclone separator can be used. The cyclone separator has a conical container, which has the function of generating a swirling flow in the container and using centrifugal force to classify particles. The classification is preferably carried out in an atmosphere of inert gas. The state of the inert gas is as described above.
・製程H 製程H是將含金屬氮化物粒子暴露於水蒸氣及氮氣的混合氛圍來進行氮化處理之製程。藉由經過該製程,能夠使含金屬氮化物粒子中的金屬氮化物的含量更多。對於將含金屬氮化物粒子暴露於水蒸氣及氮氣的混合氛圍之方法,並無特別限制,例如,可舉出將含金屬氮化物粒子導入於充滿混合有水蒸氣及氮氣之氣體之恆溫槽中,靜置或攪拌規定時間之方法,從含金屬氮化物粒子的表面及晶界更穩定化之角度考慮,靜置為更佳。 作為水蒸氣及氮氣的混合比例,若在大氣中,則相對濕度成為25~95%之條件為較佳。靜置或攪拌之時間為0.5~72小時為較佳,此時的溫度為10~40℃為較佳。・Process H Process H is a process in which metal-containing nitride particles are exposed to a mixed atmosphere of water vapor and nitrogen for nitriding treatment. Through this process, the content of metal nitride in the metal nitride-containing particles can be increased. The method of exposing the metal-containing nitride particles to the mixed atmosphere of water vapor and nitrogen is not particularly limited. For example, the metal-containing nitride particles can be introduced into a constant temperature bath filled with a gas mixed with water vapor and nitrogen. , The method of standing or stirring for a predetermined time, from the perspective of more stabilization of the surface and grain boundaries of the metal-containing nitride particles, standing still is better. As the mixing ratio of water vapor and nitrogen, if it is in the air, it is preferable that the relative humidity is 25 to 95%. The time for standing or stirring is preferably 0.5 to 72 hours, and the temperature at this time is preferably 10 to 40°C.
・製程A3-1~A3-3 製程A3-1~A3-3是向電漿焰炬內供給不含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程(A3-1)、向電漿焰炬內的熱電漿火焰供給含有原子A之原料粉末來使上述原料粉末蒸發從而獲得氣相的原子A之製程(A3-2)、及冷卻上述氣相原子A來獲得包含原子A之微粒之製程(A3-3)。各個製程中的態様如在上述製程A、製程B(代替含有過渡金屬之金屬原料粉末,使用含有原子A之原料粉末)、及製程C(代替含有過渡金屬之金屬微粒,獲得被微粒化之原子A。)中已說明之內容。 藉由經過上述製程,原子A被微粒化,於製程E中原子A變得易蒸發。並且,藉由經過上述製程,能夠去除含有原子A之原料粉末所含有之雜質(原子A以外的金屬成分等)。・Processes A3-1~A3-3 Processes A3-1~A3-3 are processes in which inert gas without nitrogen is supplied into the plasma torch as a plasma gas to generate a thermoplasma flame (A3-1), The thermal plasma flame in the slurry torch supplies the raw material powder containing atom A to evaporate the raw material powder to obtain atom A in the gas phase (A3-2), and cool the gas phase atom A to obtain particles containing atom A The manufacturing process (A3-3). The state of each process is as in the above process A, process B (instead of the metal raw material powder containing transition metal, use the raw material powder containing atom A), and process C (instead of the metal particles containing transition metal to obtain atomized atoms A.) The content has been explained in. Through the above process, the atom A is atomized, and the atom A becomes easy to evaporate in the process E. In addition, by going through the above process, impurities (metal components other than atom A, etc.) contained in the raw material powder containing atom A can be removed.
・含有原子A之含金屬氮化物粒子的製造方法的較佳態樣 作為含有原子A之含金屬氮化物粒子的製造方法的較佳態樣,可舉出依次具有以下的製程之方法。 ・製程A:向電漿焰炬內供給不含有氮氣之惰性氣體作為電漿氣體來產生電漿火焰之製程。 ・製程B:向電漿焰炬內的熱電漿火焰供給含有過渡金屬之金屬原料粉末來使上述原料金屬粉末蒸發,從而獲得氣相的原料金屬之製程。 ・製程C:冷卻上述氣相的原料金屬來獲得含有過渡金屬之金屬微粒之製程。 ・製程G:對所獲得之粒子進行分級之製程。 ・製程A3-1:向電漿焰炬內供給不含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程 ・製程A3-2:向電漿焰炬內的熱電漿火焰供給含有原子A之原料粉末來使上述原料粉末蒸發,從而獲得氣相的原子A之製程 ・製程A3-3:冷卻上述氣相的原子A來獲得被微粒化之原子A之製程 ・製程G:對所獲得之粒子進行分級之製程。 ・製程A2:向含有過渡金屬之金屬原料粉末(此時,為金屬微粒)混合原子A(此時,為被微粒化之原子A)之製程。 ・製程D:向電漿焰炬內供給含有氮氣之惰性氣體作為電漿氣體來產生熱電漿火焰之製程。 ・製程E:向電漿焰炬內的熱電漿火焰供給含有過渡金屬之金屬微粒來使上述金屬微粒蒸發,從而獲得氣相的原料金屬之製程。 ・製程F:冷卻上述氣相原料金屬來獲得含金屬氮化物粒子之製程。 ・製程G:對所獲得之粒子進行分級之製程。 ・製程H:將在製程G中獲得之含金屬氮化物粒子暴露於水蒸氣及氮氣的混合氛圍來進行氮化處理之製程。 上述一系列製程中,可替換製程A~C及製程A3-1~A3-3的順序。亦即,可在製程A3-1~A3-3之後實施製程A~C。・Preferable aspect of the method for producing metal-containing nitride particles containing atom A As a preferable aspect of the method for producing metal-containing nitride particles containing atom A, a method having the following processes in order can be mentioned.・Process A: A process in which inert gas without nitrogen is supplied as a plasma gas into the plasma torch to generate a plasma flame.・Process B: The process of supplying the metal raw material powder containing transition metal to the thermal plasma flame in the plasma torch to evaporate the above raw metal powder to obtain the raw material metal in the gas phase.・Process C: The process of cooling the above-mentioned raw material metals in the gas phase to obtain metal particles containing transition metals.・Process G: The process of classifying the obtained particles.・Process A3-1: A process in which inert gas without nitrogen is supplied as a plasma gas into the plasma torch to generate a thermoplasma flame ・Process A3-2: Atom A is supplied to the thermoplasma flame in the plasma torch The raw material powder to evaporate the raw material powder to obtain the atom A in the gas phase. Process A3-3: The process of cooling the atom A in the gas phase to obtain atom A that is atomized. Process G: For the obtained atom A The process of particle classification.・Process A2: A process in which atom A (atom A to be atomized) is mixed with transition metal-containing metal raw material powder (in this case, metal particles).・Process D: A process in which inert gas containing nitrogen is supplied as a plasma gas into the plasma torch to generate a thermo-plasma flame.・Process E: The process of supplying transition metal-containing metal particles to the thermal plasma flame in the plasma torch to evaporate the above-mentioned metal particles to obtain the raw material metal in the gas phase.・Process F: The process of cooling the above-mentioned gaseous raw material metal to obtain metal-containing nitride particles.・Process G: The process of classifying the obtained particles.・Process H: A process in which the metal-containing nitride particles obtained in Process G are exposed to a mixed atmosphere of water vapor and nitrogen for nitriding treatment. In the above series of manufacturing processes, the order of the processes A to C and the processes A3-1 to A3-3 can be replaced. That is, the processes A to C may be implemented after the processes A3-1 to A3-3.
依上述含有原子A之含金屬氮化物粒子的製造方法的較佳態樣,能夠去除金屬原料粉末及原料粒子所含有之雜質,且能夠製造具有所希望的平均一次粒徑之含金屬氮化物粒子。作為其理由,推斷為過渡金屬和/或原子A藉由電漿處理被離子化,上述離子被冷卻時,過渡金屬、原子A及雜質分別反映熔點而被微粒化。此時,熔點較低之原子的粒子化較快,熔點較高之原子的粒子化較慢。故,如上述,推斷經過一次電漿處理之微粒(製程B及C、以及製程A3-2及A3-3)為易成為單一成分(單結晶)者。若對藉由上述來獲得之單一成分的粒子進行分級,則能夠藉由過渡金屬的粒子和/或原子A的粒子與雜質的粒子的密度和/或粒徑的不同來去除雜質的粒子。上述分級例如能夠利用旋風分離器等並適當設定分級條件來進行。According to the preferred aspect of the method for producing metal-containing nitride particles containing atom A, the metal raw material powder and impurities contained in the raw material particles can be removed, and metal-containing nitride particles having a desired average primary particle size can be produced . As the reason for this, it is presumed that the transition metal and/or atom A are ionized by plasma treatment, and when the ions are cooled, the transition metal, atom A, and impurities reflect the melting point to be atomized. At this time, the atomization of the atom with the lower melting point is faster, and the atomization of the atom with the higher melting point is slower. Therefore, as described above, it is inferred that the particles (processes B and C, and processes A3-2 and A3-3) that have undergone a plasma treatment are those that easily become a single component (single crystal). If the single-component particles obtained as described above are classified, the impurity particles can be removed by the difference in the density and/or particle size of the transition metal particles and/or the atom A particles and the impurity particles. The above-mentioned classification can be performed, for example, by using a cyclone separator and the like and appropriately setting classification conditions.
・金屬原料粉末及原料粉末的純化 作為能夠在上述製程B中使用之含有過渡金屬之金屬原料粉末(以下,簡單稱作「金屬原料粉末」。)及含有原子A之原料粉末(以下,簡單稱作「原料粉末」。),並無特別限制,高純度者為較佳。金屬原料粉末中的過渡金屬的含量並無特別限定,99.99%以上為較佳,99.999%以上為更佳。原料粉末中的原子A的含量亦相同。・Purification of metal raw material powder and raw material powder as a transition metal-containing metal raw material powder (hereinafter, simply referred to as "metal raw material powder".) and raw material powder containing atom A (hereinafter, simply referred to as It is referred to as "raw material powder".), there is no particular limitation, and high purity is preferred. The content of the transition metal in the metal raw material powder is not particularly limited, but 99.99% or more is preferable, and 99.999% or more is more preferable. The content of atom A in the raw material powder is also the same.
金屬原料粉末和/或原料粉末有時作為雜質含有所希望的過渡金屬和/或原子A以外的原子。作為金屬原料粉末中含有之雜質,可舉出硼、鋁、矽、錳、鐵、鎳及銀等。並且,作為原料粉末中含有之雜質,可舉出金屬元素等。The metal raw material powder and/or raw material powder may contain the desired transition metal and/or atoms other than atom A as impurities. Examples of impurities contained in the metal raw material powder include boron, aluminum, silicon, manganese, iron, nickel, and silver. In addition, as the impurities contained in the raw material powder, metal elements and the like can be mentioned.
含金屬氮化物粒子的製造方法可在製程B之前(含有製程A2時,為製程A2之前)還含有以下製程A0。 製程A0:從金屬原料粉末和/或原料粉末去除雜質之製程。The manufacturing method of the metal-containing nitride particles may also include the following process A0 before the process B (when the process A2 is included, it is before the process A2). Process A0: A process for removing impurities from metal raw material powder and/or raw material powder.
・製程A0 製程A0中,作為從原料金屬粉末和/或原料粉末去除雜質之方法(分離純化方法),並無特別限定,例如,對於鈮,能夠利用日本特開2012-211048號公報的段落0013~0030中記載之方法,對於其他原料金屬粉末和/或原料粉末,亦能夠利用依據該內容之方法。・Process A0 In process A0, the method of removing impurities from the raw metal powder and/or raw material powder (separation and purification method) is not particularly limited. For example, for niobium, paragraph 0013 of JP 2012-211048 A can be used The method described in ~0030, for other raw metal powder and/or raw material powder, can also use the method based on the content.
・含金屬氮化物粒子的包覆 含金屬氮化物粒子可以是被無機化合物包覆之含金屬氮化物粒子。亦即,可以是具有含金屬氮化物粒子及包覆含金屬氮化物粒子之使用無機化合物形成之包覆層之包覆含金屬氮化物粒子。含有被無機化合物包覆之含金屬氮化物粒子之硬化性組成物具有更優異之分散穩定性。 作為無機化合物,並無特別限定,可舉出SiO2 、ZrO2 、TiO2 、GeO2 、Al2 O3 、Y2 O3 及P2 O5 等氧化物、以及氫氧化鋁及氫氧化鋯等氫氧化物。其中,從易形成更薄的被膜且易形成包覆率更高之被膜之角度考慮,氫氧化鋁為較佳。 意圖控制含金屬氮化物粒子的折射率時,作為低折射率被膜,氧化矽為較佳,作為高折射率被膜,氫氧化鋯為較佳。 對於藉由無機化合物包覆含金屬氮化物粒子之方法,並無特別限制,含金屬氮化物粒子的製造方法含有下述無機化合物包覆製程為較佳。・Coated metal-nitride-containing particles may be metal-nitride-containing particles coated with an inorganic compound. That is, it may be a coated metal-containing nitride particle having a metal-containing nitride particle and a coating layer formed of an inorganic compound that coats the metal-containing nitride particle. The curable composition containing metal-containing nitride particles coated with an inorganic compound has more excellent dispersion stability. The inorganic compound is not particularly limited, and includes oxides such as SiO 2 , ZrO 2 , TiO 2 , GeO 2 , Al 2 O 3 , Y 2 O 3 and P 2 O 5 , as well as aluminum hydroxide and zirconium hydroxide Waiting for hydroxide. Among them, aluminum hydroxide is preferred from the viewpoint of easy formation of a thinner film and easy formation of a film with a higher coverage rate. When it is intended to control the refractive index of the metal-containing nitride particles, silicon oxide is preferable as the low refractive index film, and zirconium hydroxide is preferable as the high refractive index film. The method for coating metal-containing nitride particles with inorganic compounds is not particularly limited, and it is preferable that the method for producing metal-containing nitride particles includes the following inorganic compound coating process.
・無機化合物包覆製程 無機化合物包覆製程是藉由氧化物和/或氫氧化物包覆上述含金屬氮化物粒子之製程。作為包覆方法,並無特別限制,例如可舉出以下的濕式塗佈法等。・Inorganic compound coating process The inorganic compound coating process is a process in which the above-mentioned metal-containing nitride particles are coated with oxides and/or hydroxides. There is no restriction|limiting in particular as a coating method, For example, the following wet coating method etc. are mentioned.
作為第1濕式塗佈法,首先,混合上述含金屬氮化物粒子與水來製作漿料。接著,使上述漿料與含有選自由Si、Zr、Ti、Ge、Al、Y及P所組成之群組之至少一種之水溶性化合物(例如,矽酸鈉)反應,藉由傾析法和/或離子交換樹脂等去除多餘的鹼離子。之後,使上述漿料乾燥來獲得被氧化物包覆之含金屬氮化物粒子。As the first wet coating method, first, the metal-containing nitride particles and water are mixed to prepare a slurry. Then, the above slurry is reacted with a water-soluble compound (for example, sodium silicate) containing at least one selected from the group consisting of Si, Zr, Ti, Ge, Al, Y, and P, by decantation and / Or ion exchange resin, etc. to remove excess alkali ions. After that, the slurry is dried to obtain oxide-coated metal-containing nitride particles.
作為第2濕式塗佈法,首先,混合上述含金屬氮化物粒子與醇等有機溶劑來製作漿料。接著,在上述漿料中生成含有選自由Si、Zr、Ti、Ge、Al、Y及P所組成之群組之至少一種之醇鹽等有機金屬化合物,以高溫燒成上述漿料。若以高溫燒成上述漿料,則進行溶膠凝膠反應,可獲得被氧化物包覆之含金屬氮化物粒子。As a second wet coating method, first, the above-mentioned metal-containing nitride particles and an organic solvent such as alcohol are mixed to prepare a slurry. Next, organic metal compounds such as alkoxides containing at least one selected from the group consisting of Si, Zr, Ti, Ge, Al, Y, and P are generated in the slurry, and the slurry is fired at a high temperature. If the above-mentioned slurry is fired at a high temperature, a sol-gel reaction proceeds, and metal-containing nitride particles coated with an oxide can be obtained.
作為第3濕式塗佈法,在含金屬氮化物粒子的存在下,利用尿素與氯化鋁,製作含有離子液體之漿料。從該漿料取出含金屬氮化物粒子並使其乾燥,之後,燒成上述含金屬氮化物粒子,藉此可獲得被含有氫氧化鋁之氫氧化物包覆之含金屬氮化物粒子。As a third wet coating method, urea and aluminum chloride are used in the presence of metal-containing nitride particles to prepare a slurry containing an ionic liquid. The metal-containing nitride particles are taken out from the slurry and dried, and then the above-mentioned metal-containing nitride particles are fired to obtain metal-containing nitride particles coated with a hydroxide containing aluminum hydroxide.
(有機顔料) 作為有機顏料,例如可舉出以下:比色指數(C.I.)顏料黃1,2,3,4,5,6,10,11,12,13,14,15,16,17,18,20,24,31,32,34,35,35:1,36,36:1,37,37:1,40,42,43,53,55,60,61,62,63,65,73,74,77,81,83,86,93,94,95,97,98,100,101,104,106,108,109,110,113,114,115,116,117,118,119,120,123,125,126,127,128,129,137,138,139,147,148,150,151,152,153,154,155,156,161,162,164,166,167,168,169,170,171,172,173,174,175,176,177,179,180,181,182,185,187,188,193,194,199,213,214等; C.I.顏料橙 2,5,13,16,17:1,31,34,36,38,43,46,48,49,51,52,55,59,60,61,62,64,71,73等; C.I.顏料紅 1,2,3,4,5,6,7,9,10,14,17,22,23,31,38,41,48:1,48:2,48:3,48:4,49,49:1,49:2,52:1,52:2,53:1,57:1,60:1,63:1,66,67,81:1,81:2,81:3,83,88,90,105,112,119,122,123,144,146,149,150,155,166,168,169,170,171,172,175,176,177,178,179,184,185,187,188,190,200,202,206,207,208,209,210,216,220,224,226,242,246,254,255,264,270,272,279等; C.I.顏料綠 7,10,36,37,58,59等; C.I.顏料紫 1,19,23,27,32,37,42等;及 C.I.顏料藍 1,2,15,15:1,15:2,15:3,15:4,15:6,16,22,60,64,66,79,80等。另外,顏料可單獨使用1種,亦可同時使用2種以上。(Organic pigments) Examples of organic pigments include the following: Color Index (CI) Pigment Yellow 1, 2, 3, 4, 5, 6, 10, 11, 12, 13, 14, 15, 16, 17, 18, 20, 24, 31, 32, 34, 35, 35:1, 36, 36:1, 37, 37:1, 40, 42, 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77, 81, 83, 86, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109, 110, 113, 114, 115, 116, 117, 118, 119, 120, 123, 125, 126, 127, 128, 129, 137, 138, 139, 147, 148, 150, 151, 152, 153, 154, 155, 156, 161, 162, 164, 166, 167, 168, 169, 170, 171, 172, 173, 174, 175, 176, 177, 179, 180, 181, 182, 185, 187, 188, 193, 194, 199, 213, 214 etc.; CI Pigment Orange 2, 5, 13, 16, 17:1, 31, 34, 36, 38, 43, 46, 48, 49, 51, 52, 55, 59, 60, 61, 62, 64, 71, 73 etc.; CI Pigment Red 1, 2,3,4,5,6,7,9,10,14,17,22,23,31,38,41,48:1,48:2,48:3,48:4,49,49: 1, 49:2, 52:1, 52:2, 53:1, 57:1, 60:1, 63:1, 66, 67, 81:1, 81:2, 81:3, 83, 88, 90, 105, 112, 119, 122, 123, 144, 146, 149, 150, 155, 166, 168, 169, 170, 171, 172, 175, 176, 177, 178, 179, 184, 185, 187, 188,190,200,202,206,207,208,209,210,216,220,224,226,242,246,254,255,264,270,272,279 etc.; CI Pigment Green 7,10, 36,37,58,59 etc.; CI Pigment Violet 1,19,23,27,32,37,42 etc.; and CI Pigment Blue 1,2,15,15:1,15:2,15:3,15 :4,15:6,16,22,60,64,66,79,80 etc. In addition, a pigment may be used individually by 1 type, and may use 2 or more types together.
<染料> 作為染料,例如能夠使用日本特開昭64-90403號公報、日本特開昭64-91102號公報、日本特開平1-94301號公報、日本特開平6-11614號公報、日本特登2592207號、美國專利第4808501號說明書、美國專利第5667920號說明書、美國專利第505950號說明書、日本特開平5-333207號公報、日本特開平6-35183號公報、日本特開平6-51115號公報、日本特開平6-194828號公報等中公開之色素。若以化學結構予以區分,則能夠使用吡唑偶氮化合物、吡咯亞甲基化合物、苯胺偶氮化合物、三苯甲烷化合物、蒽醌化合物、亞苄基化合物、氧雜菁化合物、吡唑并三唑偶氮化合物、吡啶酮偶氮化合物、花青化合物、啡噻嗪化合物、吡咯并吡唑甲亞胺化合物等。作為染料,還可使用色素多聚體。作為色素多聚體,可舉出日本特開2011-213925號公報、日本特開2013-041097號公報中記載之化合物。可使用分子內具有聚合性之聚合性染料,作為市售品,例如,可舉出Wako Pure Chemical Industries, Ltd.製RDW系列。<Dyes> As dyes, for example, Japanese Patent Application Publication No. 64-90403, Japanese Patent Application Publication No. 64-91102, Japanese Patent Application Publication No. 1-94301, Japanese Patent Application Publication No. 6-11614, Japanese Patent Publication No. 2592207, U.S. Patent No. 4808501, U.S. Patent No. 5,677,920, U.S. Patent No. 505,950, Japanese Patent Application Publication No. 5-333207, Japanese Patent Application Publication No. 6-35183, Japanese Patent Application Publication No. 6-51115 , The pigment disclosed in Japanese Patent Laid-Open No. 6-194828, etc. If distinguished by chemical structure, pyrazole azo compounds, pyrromethene compounds, aniline azo compounds, triphenylmethane compounds, anthraquinone compounds, benzylidene compounds, oxacyanine compounds, pyrazolo three compounds can be used. Azoleazo compounds, pyridone azo compounds, cyanine compounds, phenothiazine compounds, pyrrolopyrazol azomethine compounds, and the like. As dyes, pigment multimers can also be used. Examples of the dye multimer include compounds described in Japanese Patent Application Publication No. 2011-213925 and Japanese Patent Application Publication No. 2013-041097. A polymerizable dye having polymerizability in the molecule can be used, and as a commercially available product, for example, the RDW series manufactured by Wako Pure Chemical Industries, Ltd. can be cited.
<紅外線吸收劑> 著色劑可還含有紅外線吸收劑。 紅外線吸收劑表示在紅外區域(波長650~1,300nm為較佳)的波長區域具有吸收之化合物。紅外線吸收劑為在波長675~900nm的波長區域具有極大吸收波長之化合物為較佳。 作為具有該種分光特性之著色劑,例如,可舉出吡咯并吡咯化合物、銅化合物、花青化合物、酞菁化合物、亞銨化合物、硫醇錯合物系化合物、過渡金屬氧化物系化合物、方酸菁化合物、萘酞菁化合物、夸特銳烯化合物、二硫醇金屬錯合物系化合物、克酮鎓化合物等。 酞菁化合物、萘酞菁化合物、亞銨化合物、花青化合物、方酸菁化合物及克酮鎓化合物可使用日本特開2010-111750號公報的段落0010~0081中公開的化合物,該內容編入本說明書中。花青化合物例如能夠參閱「功能性色素、大河原信/松崗賢/北尾悌次郎/平嶋恆亮編著、kodansha Scientific Ltd.」,該內容編入本說明書中。<Infrared absorber> The colorant may further contain an infrared absorber. Infrared absorber means a compound that has absorption in the wavelength region of the infrared region (wavelength 650-1,300 nm is preferable). The infrared absorber is preferably a compound having a maximum absorption wavelength in the wavelength region of 675 to 900 nm. Examples of coloring agents having such spectroscopic properties include pyrrolopyrrole compounds, copper compounds, cyanine compounds, phthalocyanine compounds, iminium compounds, thiol complex compounds, transition metal oxide compounds, Squaraine compounds, naphthalocyanine compounds, quartacene compounds, dithiol metal complex compounds, croconium compounds, and the like. As the phthalocyanine compound, naphthalocyanine compound, iminium compound, cyanine compound, squaraine compound, and croconium compound, the compounds disclosed in paragraphs 0010 to 0081 of Japanese Patent Application Laid-Open No. 2010-111750 can be used, and this content is incorporated herein. In the manual. For the cyanine compound, refer to "Functional Dye, Nobuhiro Ogawara/Ken Matsoka/Teijiro Kitao/Hirashima Tsunehiro Edited, Kodansha Scientific Ltd.", and this content is incorporated in this specification.
作為具有上述分光特性之著色劑,還能夠使用日本特開平07-164729號公報的段落0004~0016中公開的化合物和/或日本特開2002-146254號公報的段落0027~0062中公開的化合物、日本特開2011-164583號公報的段落0034~0067中公開的包含含有Cu和/或P之氧化物的微晶且數平均凝聚粒徑為5~200nm之近紅外線吸收粒子。As a coloring agent having the aforementioned spectroscopic properties, the compounds disclosed in paragraphs 0004 to 0016 of Japanese Patent Laid-Open No. 07-164729 and/or the compounds disclosed in paragraphs 0027 to 0062 of Japanese Patent Laid-Open No. 2002-146254 can also be used. Paragraphs 0034 to 0067 of JP 2011-164583 A disclose near-infrared absorbing particles containing Cu and/or P oxide-containing crystallites and having a number average aggregate particle size of 5 to 200 nm.
作為在波長675~900nm的波長區域具有極大吸收波長之化合物,選自由花青化合物、吡咯并吡咯化合物、方酸菁化合物、酞菁化合物及萘酞菁化合物所組成之群組之至少一種為較佳。 紅外線吸收劑是在25℃的水中溶解1質量%以上之化合物為較佳,在25℃的水中溶解10質量%以上之化合物為更佳。藉由使用該種化合物,耐溶劑性得到優化。 吡咯并吡咯化合物能夠參閱日本特開2010-222557號公報的段落號0049~0062,該內容編入本說明書中。花青化合物及方酸菁化合物能夠參閱國際公開2014/088063號公報的段落號0022~0063、國際公開2014/030628號公報的段落號0053~0118、日本特開2014-59550號公報的段落號0028~0074、國際公開2012/169447號公報的段落號0013~0091、日本特開2015-176046號公報的段落號0019~0033、日本特開2014-63144號公報的段落號0053~0099、日本特開2014-52431號公報的段落號0085~0150、日本特開2014-44301號公報的段落號0076~0124、日本特開2012-8532號公報的段落號0045~0078、日本特開2015-172102號公報的段落號0027~0067、日本特開2015-172004號公報的段落號0029~0067、日本特開2015-40895號公報的段落號0029~0085、日本特開2014-126642號公報的段落號0022~0036、日本特開2014-148567號公報的段落號0011~0017、日本特開2015-157893號公報的段落號0010~0025、日本特開2014-095007號公報的段落號0013~0026、日本特開2014-80487號公報的段落號0013~0047及日本特開2013-227403號公報的段落號0007~0028等,該內容編入本說明書中。As a compound having a maximum absorption wavelength in the wavelength region of 675 to 900 nm, at least one selected from the group consisting of cyanine compounds, pyrrolopyrrole compounds, squaraine compounds, phthalocyanine compounds, and naphthalocyanine compounds good. The infrared absorber preferably dissolves 1% by mass or more of the compound in 25°C water, and more preferably dissolves 10% by mass or more of the compound in 25°C water. By using this compound, solvent resistance is optimized. For the pyrrolopyrrole compound, refer to paragraph numbers 0049 to 0062 of JP 2010-222557 A, and the contents are incorporated in this specification. For cyanine compounds and squaraine compounds, refer to paragraph numbers 0022 to 0063 of International Publication No. 2014/088063, paragraph numbers 0053 to 0118 of International Publication No. 2014/030628, and paragraph No. 0028 of Japanese Patent Application Publication No. 2014-59550. ~0074, International Publication No. 2012/169447, Paragraph Nos. 0013 to 0091, JP 2015-176046, Paragraph Nos. 0019 to 0033, JP 2014-63144, Paragraph Nos. 0053 to 0099, JP Patent Paragraph numbers 0085 to 0150 of 2014-52431, Paragraph numbers 0076 to 0124 of JP 2014-44301, Paragraph numbers 0045 to 0078 of JP 2012-8532, and JP 2015-172102 Paragraph Nos. 0027~0067, Paragraph Nos. 0029~0067 of JP 2015-172004, Paragraph Nos. 0029~0085 of JP 2015-40895, Paragraph Nos. 0022~ of JP 2014-126642 0036, Japanese Patent Application Publication No. 2014-148567, paragraph numbers 0011 to 0017, Japanese Patent Application Publication No. 2015-157893, paragraph numbers 0010 to 0025, Japanese Patent Application Publication No. 2014-095007, paragraph numbers 0013 to 0026, Japanese Patent Application Publication Paragraph numbers 0013 to 0047 of 2014-80487 and paragraph numbers 0007 to 0028 of JP 2013-227403 A are incorporated into this specification.
紅外線吸收劑是選自由以下述通式1~3表示之化合物所組成之群組之至少一種為較佳。 通式1 【化學式1】通式1中,A1 及A2 分別獨立地表示芳基、雜芳基或以下述通式1-A表示之基團。 通式1-A 【化學式2】通式1-A中,Z1A 表示形成含氮雜環之非金屬原子團,R2A 表示烷基、烯基或芳烷基,d表示0或1,波浪線表示連結鍵。 通式2 【化學式3】通式2中,R1a 及R1b 分別獨立地表示烷基、芳基或雜芳基, R2 ~R5 分別獨立地表示氫原子或取代基,R2 與R3 、R4 與R5 可分別鍵結而形成環, R6 及R7 分別獨立地表示氫原子、烷基、芳基、雜芳基、-BRA RB 或金屬原子,RA 及RB 分別獨立地表示氫原子或取代基, R6 可與R1a 或R3 共價鍵結或配位鍵結, R7 可與R1b 或R5 共價鍵結或配位鍵結。 通式3 【化學式4】通式3中,Z1 及Z2 分別獨立地為形成可以縮環之5員或6員的含氮雜環之非金屬原子團, R101 及R102 分別獨立地表示烷基、烯基、炔基、芳烷基或芳基, L1 表示包含奇數個次甲基之次甲基鏈, a及b分別獨立地為0或1, a為0時,碳原子與氮原子以雙鍵鍵結,b為0時,碳原子與氮原子以單鍵鍵結, 式中以Cy表示之部位為陽離子部時,X1 表示陰離子,c表示為了維持電荷的平衡而所需之數,式中以Cy表示之部位為陰離子部時,X1 表示陽離子,c表示為了維持電荷的平衡而所需之數,式中以Cy表示之部位的電荷在分子內被中和時,c為0。The infrared absorber is preferably at least one selected from the group consisting of compounds represented by the following general formulas 1 to 3. General formula 1 [Chemical formula 1] In the general formula 1, A 1 and A 2 each independently represent an aryl group, a heteroaryl group, or a group represented by the following general formula 1-A. General formula 1-A [Chemical formula 2] In the general formula 1-A, Z 1A represents a non-metal atomic group forming a nitrogen-containing heterocyclic ring, R 2A represents an alkyl group, an alkenyl group or an aralkyl group, d represents 0 or 1, and a wavy line represents a connecting bond. General formula 2 [Chemical formula 3] In the general formula 2, R 1a and R 1b each independently represent an alkyl group, an aryl group or a heteroaryl group, R 2 to R 5 each independently represent a hydrogen atom or a substituent, R 2 and R 3 , R 4 and R 5 They can be bonded separately to form a ring, R 6 and R 7 each independently represent a hydrogen atom, an alkyl group, an aryl group, a heteroaryl group, -BR A R B or a metal atom, and R A and R B each independently represent a hydrogen atom Or a substituent, R 6 may be covalently bonded or coordinately bonded to R 1a or R 3 , and R 7 may be covalently bonded or coordinately bonded to R 1b or R 5 . General formula 3 [Chemical formula 4] In the general formula 3, Z 1 and Z 2 are each independently a non-metal atomic group forming a 5-membered or 6-membered nitrogen-containing heterocyclic ring that may be condensed, and R 101 and R 102 each independently represent an alkyl group, an alkenyl group, and an alkyne group. Group, aralkyl group or aryl group, L 1 represents a methine chain containing an odd number of methine groups, a and b are each independently 0 or 1, when a is 0, the carbon atom and the nitrogen atom are bonded by a double bond , When b is 0, the carbon atom and the nitrogen atom are bonded by a single bond, and when the part represented by Cy in the formula is the cationic part, X 1 represents an anion, and c represents the number required to maintain the balance of charges, where When the part represented by Cy is an anion part, X 1 represents a cation, and c represents the number required to maintain the balance of charges. When the charge at the part represented by Cy in the formula is neutralized in the molecule, c is 0.
<顏料衍生物> 硬化性組成物可含有顏料衍生物。顏料衍生物是具有藉由酸性基、鹼性基或鄰苯二甲酸亞胺甲基取代有機顔料的一部分之結構之化合物為較佳。作為顏料衍生物,從著色劑A的分散性及分散穩定性的觀點考慮,具有酸性基或鹼性基之顏料衍生物為較佳。顏料衍生物具有鹼性基為特佳。上述樹脂(分散劑)與顏料衍生物的組合是分散劑為酸性分散劑且顏料衍生物具有鹼性基之組合為較佳。<Pigment derivative> The curable composition may contain a pigment derivative. The pigment derivative is preferably a compound having a structure in which a part of the organic pigment is substituted by an acidic group, a basic group or a phthalic iminomethyl group. As the pigment derivative, from the viewpoint of the dispersibility and dispersion stability of the colorant A, a pigment derivative having an acidic group or a basic group is preferable. It is particularly preferred that the pigment derivative has a basic group. The combination of the above-mentioned resin (dispersant) and the pigment derivative is preferably a combination in which the dispersant is an acidic dispersant and the pigment derivative has a basic group.
作為用於構成顏料衍生物之有機顔料,可舉出二氧代吡咯并吡咯系顔料、偶氮系顔料、酞菁系顔料、蒽醌系顔料、喹吖啶酮系顔料、二噁嗪系顔料、紫環酮系顔料、苝系顔料、硫靛系顔料、異吲哚啉系顔料、異吲哚啉酮系顔料、喹酞酮系顔料、士林系顔料及金屬絡合物系顔料等。 作為顏料衍生物所具有之酸性基,磺酸基、羧酸基及其鹽為較佳,羧酸基及磺酸基為更佳,磺酸基為進一步較佳。作為顏料衍生物所具有之鹼性基,胺基為較佳,三級胺基為更佳。Examples of organic pigments used to form pigment derivatives include dioxopyrrolopyrrole-based pigments, azo-based pigments, phthalocyanine-based pigments, anthraquinone-based pigments, quinacridone-based pigments, and dioxazine-based pigments. , Perylene pigments, perylene pigments, thioindigo pigments, isoindoline pigments, isoindolinone pigments, quinophthalone pigments, Shilin pigments, metal complex pigments, etc. As the acidic group possessed by the pigment derivative, a sulfonic acid group, a carboxylic acid group and a salt thereof are preferable, a carboxylic acid group and a sulfonic acid group are more preferable, and a sulfonic acid group is even more preferable. As the basic group possessed by the pigment derivative, an amine group is preferred, and a tertiary amine group is more preferred.
硬化性組成物含有顏料衍生物時,顏料衍生物的含量相對於顔料的質量,1~30質量%為較佳,3~20質量%為更佳。顏料衍生物可僅使用1種,亦可同時使用2種以上。When the curable composition contains a pigment derivative, the content of the pigment derivative relative to the mass of the pigment is preferably 1-30% by mass, and more preferably 3-20% by mass. Only one type of pigment derivative may be used, or two or more types may be used at the same time.
〔光聚合起始劑〕 作為光聚合起始劑,只要能夠引發聚合性化合物的聚合,則並無特別限制,能夠使用公知的光聚合起始劑。作為光聚合起始劑,例如,對紫外線區域至可見光線區域具有感光性者為較佳。並且,可以是與被光激發之敏化劑產生某些作用,並生成活性自由基之活性劑,亦可以是依據聚合性化合物的種類而引發陽離子聚合之起始劑。 光聚合起始劑含有至少一種於約300nm~800nm(330nm~500nm為更佳。)的波長區域內具有至少約50莫耳吸光系數之化合物為較佳。[Photopolymerization initiator] The photopolymerization initiator is not particularly limited as long as it can initiate polymerization of the polymerizable compound, and a known photopolymerization initiator can be used. As the photopolymerization initiator, for example, those having sensitivity to the ultraviolet region to the visible light region are preferable. In addition, it can be an active agent that has some effect with the sensitizer excited by light and generates active free radicals, or it can be an initiator that initiates cationic polymerization according to the type of polymerizable compound. The photopolymerization initiator preferably contains at least one compound having an absorption coefficient of at least about 50 mol in the wavelength region of about 300 nm to 800 nm (more preferably, 330 nm to 500 nm).
作為光聚合起始劑的含量,相對於硬化性組成物的總固體成分,0.1質量%以上為較佳,0.5質量%以上為更佳,1質量%以上為進一步較佳,超過1質量%為特佳,30質量%以下為較佳,20質量%以下為更佳,10質量%以下為進一步較佳,小於10質量%為特佳。 若光聚合起始劑的含量相對於硬化性組成物的總固體成分,超過1質量%且小於10質量%,則使硬化性組成物硬化來獲得之硬化膜的圖案形狀更優異。 光聚合起始劑可單獨使用1種,亦可同時使用2種以上。同時使用2種以上的光聚合起始劑時,其合計量在上述範圍內為較佳。As the content of the photopolymerization initiator, relative to the total solid content of the curable composition, 0.1% by mass or more is preferable, 0.5% by mass or more is more preferable, 1% by mass or more is more preferable, and more than 1% by mass is more preferable Particularly preferred, 30% by mass or less is preferred, 20% by mass or less is more preferred, 10% by mass or less is more preferred, and less than 10% by mass is particularly preferred. If the content of the photopolymerization initiator is more than 1% by mass and less than 10% by mass relative to the total solid content of the curable composition, the pattern shape of the cured film obtained by curing the curable composition is more excellent. A photopolymerization initiator may be used individually by 1 type, and may use 2 or more types together. When two or more photopolymerization initiators are used at the same time, the total amount thereof is preferably within the above-mentioned range.
作為光聚合起始劑,例如可舉出鹵代烴衍生物(例如,含有三嗪骨架者,具有噁二唑骨架者等)、醯基氧化膦等醯基膦化合物、六芳基雙咪唑、肟衍生物等肟化合物、有機過氧化物、硫化合物、酮化合物、芳香族鎓鹽、酮肟醚、胺基苯乙酮化合物及對羥基苯乙酮等。 作為含有上述三嗪骨架之鹵代烴化合物,例如可舉出若林等人著、Bull.Chem.Soc.Japan,42、2924(1969)記載之化合物、英國專利1388492號說明書所記載之化合物、日本特開昭53-133428號公報所記載之化合物、德國專利3337024號說明書所記載之化合物、基於F.C.Schaefer等之J.Org.Chem.;29、1527(1964)所記載之化合物、日本特開昭62-58241號公報所記載之化合物、日本特開平5-281728號公報所記載之化合物、日本特開平5-34920號公報所記載之化合物、美國專利第4212976號說明書所記載之化合物等。As the photopolymerization initiator, for example, halogenated hydrocarbon derivatives (for example, those containing a triazine skeleton, those having an oxadiazole skeleton, etc.), acylphosphine compounds such as phosphine oxide, hexaarylbisimidazole, Oxime compounds such as oxime derivatives, organic peroxides, sulfur compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, and p-hydroxyacetophenone, etc. Examples of halogenated hydrocarbon compounds containing the above triazine skeleton include compounds described in Wakabayashi et al., Bull. Chem. Soc. Japan, 42, 2924 (1969), compounds described in the specification of British Patent No. 1388492, and Japanese The compound described in Japanese Patent Laid-Open No. 53-133428, the compound described in German Patent No. 3337024, the compound described in J. Org. Chem. based on FC Schaefer et al.; 29, 1527 (1964), and the compound described in Japanese Patent Laid-Open No. The compound described in 62-58241, the compound described in JP 5-281728, the compound described in JP 5-34920, the compound described in the specification of U.S. Patent No. 4212976, and the like.
就曝光靈敏度的觀點而言,是選自包含三鹵代甲基三嗪化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三烯丙基咪唑二聚體、鎓化合物、苯并噻唑化合物、二苯甲酮化合物、苯乙酮化合物及其衍生物、環戊二烯-苯-鐵錯合物及其鹽、鹵代甲基噁二唑化合物以及3-芳基取代香豆素化合物中的化合物為較佳。From the viewpoint of exposure sensitivity, it is selected from the group consisting of trihalomethyl triazine compounds, benzyl dimethyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, phosphine compounds, and phosphine oxides. Compounds, metallocene compounds, oxime compounds, triallylimidazole dimers, onium compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and their derivatives, cyclopentadiene-benzene-iron compound Compounds and salts thereof, halogenated methyl oxadiazole compounds, and 3-aryl substituted coumarin compounds are preferred.
其中,三鹵甲基三嗪化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、肟化合物、三烯丙基咪唑二聚體、鎓化合物、二苯甲酮化合物或苯乙酮化合物為更佳,選自由三鹵甲基三嗪化合物、α-胺基酮化合物、肟化合物、三烯丙基咪唑二聚體及二苯甲酮化合物所組成之群組之至少一種化合物為進一步較佳。Among them, trihalomethyl triazine compound, α-amino ketone compound, phosphine compound, phosphine oxide compound, oxime compound, triallylimidazole dimer, onium compound, benzophenone compound or acetophenone The compound is more preferred, and at least one compound selected from the group consisting of trihalomethyl triazine compound, α-amino ketone compound, oxime compound, triallylimidazole dimer and benzophenone compound is further Better.
尤其,在遮光膜的製作中使用硬化性組成物時,由於需要將微細的圖案形成為清晰的形狀,故不僅是硬化性而且在未曝光部不留殘渣地進行顯影至關重要。從該種觀點考慮,作為光聚合引發劑使用肟化合物為特佳。尤其,形成微細的圖案時,在硬化用曝光中使用步進機曝光,但該曝光機有時因鹵素而受到損傷,且還需要將光聚合起始劑的添加量抑制得較低。若考慮該些方面,則形成微細圖案時,作為光聚合起始劑使用肟化合物為特佳。 作為光聚合起始劑的具體例,例如,能夠參閱日本特開2013-29760號公報的段落0265~0268,該內容編入本說明書中。In particular, when a curable composition is used in the production of a light-shielding film, since it is necessary to form a fine pattern into a clear shape, not only the curability but also development without leaving residue in the unexposed part is important. From this viewpoint, it is particularly preferable to use an oxime compound as the photopolymerization initiator. In particular, when forming a fine pattern, a stepper is used for exposure for curing. However, the exposure machine may be damaged by halogen, and it is necessary to suppress the addition amount of the photopolymerization initiator to a low level. In consideration of these points, when forming a fine pattern, it is particularly preferable to use an oxime compound as a photopolymerization initiator. As a specific example of the photopolymerization initiator, for example, paragraphs 0265 to 0268 of JP 2013-29760 A can be referred to, and this content is incorporated in this specification.
作為光聚合起始劑,亦能夠適當地使用對羥基苯乙酮化合物、胺基苯乙酮化合物及醯基膦化合物。更具體而言,例如,亦能夠使用日本特開平10-291969號公報中所記載之胺基苯乙酮系起始劑及日本專利第4225898號公報中所記載之醯基膦系起始劑。 作為對羥基苯乙酮化合物,能夠使用IRGACURE-184、DAROCUR-1173、IRGACURE-500、IRGACURE-2959及IRGACURE-127(商品名:均為BASF公司製造)。 作為胺基苯乙酮化合物,能夠使用作為市售品之IRGACURE-907、IRGACURE-369或IRGACURE-379EG(商品名、均為BASF公司製造)。作為胺基苯乙酮化合物,亦能夠使用吸收波長與365nm或405nm等的長波光源匹配之日本特開2009-191179公報中記載之化合物。 作為醯基膦化合物,能夠使用作為市售品之IRGACURE-819或DAROCUR-TPO(商品名、均為BASF公司製造)。As a photopolymerization initiator, a p-hydroxyacetophenone compound, an aminoacetophenone compound, and an acylphosphine compound can also be used suitably. More specifically, for example, the aminoacetophenone-based initiator described in Japanese Patent Application Laid-Open No. 10-291969 and the phosphine-based initiator described in Japanese Patent No. 4225898 can also be used. As the p-hydroxyacetophenone compound, IRGACURE-184, DAROCUR-1173, IRGACURE-500, IRGACURE-2959, and IRGACURE-127 (brand names: all manufactured by BASF Corporation) can be used. As the aminoacetophenone compound, IRGACURE-907, IRGACURE-369, or IRGACURE-379EG (brand names, all manufactured by BASF Corporation), which are commercially available products, can be used. As the aminoacetophenone compound, it is also possible to use a compound described in Japanese Patent Application Laid-Open No. 2009-191179 whose absorption wavelength matches a long-wave light source such as 365 nm or 405 nm. As the phosphine compound, commercially available IRGACURE-819 or DAROCUR-TPO (brand name, both manufactured by BASF Corporation) can be used.
<肟化合物> 作為光聚合起始劑,可更佳地舉出肟化合物(肟系起始劑)。尤其,肟化合物為高靈敏度且聚合效率較高,能夠與著色劑濃度無關地進行硬化性組成物層的硬化,易將著色劑的濃度設計為較高,故較佳。 作為肟化合物的具體例,能夠使用日本特開2001-233842號公報記載的化合物、日本特開2000-80068號公報記載的化合物或日本特開2006-342166號公報記載的化合物。 作為肟化合物,例如可舉出,3-苯甲醯氧基亞胺基丁烷-2-酮、3-乙醯氧基亞胺基丁烷-2-酮、3-丙醯氧基亞胺基丁烷-2-酮、2-乙醯氧基亞胺基戊烷-3-酮、2-苯甲醯氧基亞胺基-1-苯基丙烷-1-酮、3-(4-甲苯磺醯氧基)亞胺基丁烷-2-酮、以及2-乙氧基羰氧基亞胺基-1-苯基丙烷-1-酮等。 並且,亦可舉出J.C.S.PerkinII(1979年)pp.1653-1660、J.C.S.PerkinII(1979年)pp.156-162、Journal of Photopolymer Scienceand Technology(1995年)pp.202-232、日本特開2000-66385號公報記載之化合物、日本特開2000-80068號公報、日本特表2004-534797號公報及日本特開2006-342166號公報的各公報中記載之化合物等。 市售品亦可適宜地使用IRGACURE-OXE01(BASF公司製造)、IRGACURE-OXE02(BASF公司製造)、IRGACURE-OXE03(BASF公司製造)、或IRGACURE-OXE04(BASF公司製造)。並且,亦能夠使用TR-PBG-304(常州強力電子新材料有限公司製造)、ADEKA ARKLS NCI-831及ADEKA ARKLS NCI-930(ADEKA CORPORATION製造)或N-1919(含咔唑肟酯骨架光起始劑(ADEKA CORPORATION製造))。<Oxime compound> As the photopolymerization initiator, an oxime compound (oxime-based initiator) can be more preferably used. In particular, the oxime compound has high sensitivity and high polymerization efficiency, can harden the curable composition layer regardless of the concentration of the coloring agent, and it is easy to design the concentration of the coloring agent to be high, which is preferable. As specific examples of the oxime compound, the compound described in JP 2001-233842 A, the compound described in JP 2000-80068 A, or the compound described in JP 2006-342166 A can be used. As the oxime compound, for example, 3-benzyloxyiminobutan-2-one, 3-acetoxyiminobutan-2-one, 3-propionoxyimine Butan-2-one, 2-acetoxyiminopentane-3-one, 2-benzyloxyimino-1-phenylpropan-1-one, 3-(4- Tosyloxy) iminobutan-2-one, and 2-ethoxycarbonyloxyimino-1-phenylpropan-1-one. In addition, JCSPerkinII (1979) pp.1653-1660, JCSPerkinII (1979) pp.156-162, Journal of Photopolymer Science and Technology (1995) pp.202-232, Japanese Patent Application Publication 2000- Compounds described in 66385, JP 2000-80068, JP 2004-534797, and JP 2006-342166, compounds, etc. Commercially available products can also suitably use IRGACURE-OXE01 (manufactured by BASF Corporation), IRGACURE-OXE02 (manufactured by BASF Corporation), IRGACURE-OXE03 (manufactured by BASF Corporation), or IRGACURE-OXE04 (manufactured by BASF Corporation). In addition, TR-PBG-304 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd.), ADEKA ARKLS NCI-831 and ADEKA ARKLS NCI-930 (manufactured by ADEKA CORPORATION) or N-1919 (containing carbazole oxime ester skeleton Starter (manufactured by ADEKA CORPORATION)).
作為上述記載以外的肟化合物,亦可使用咔唑N位上連結有肟之日本特表2009-519904號公報中記載之化合物;二苯甲酮部位上導入有雜取代基之美國專利第7626957號公報中記載之化合物;色素部位上導入有硝基之日本特開2010-15025號公報及美國專利公開2009-292039號中記載之化合物;國際公開專利2009-131189號公報中記載之酮肟化合物;同一分子內含有三嗪骨架與肟骨架之美國專利第7556910號公報中記載之化合物;於405nm下具有最大吸收且相對於g射線光源具有良好的靈敏度之日本特開2009-221114號公報記載之化合物等。 較佳為,例如能夠參閱日本特開2013-29760號公報的段落0274~0275,該內容編入本說明書中。 具體而言,作為肟化合物,以下述式(OX-1)表示之化合物為較佳。另外,可以是肟化合物的N-O鍵為(E)體的肟化合物,亦可以是(Z)體的肟化合物,還可以是(E)體與(Z)體的混合物。As oxime compounds other than those described above, the compounds described in Japanese Patent Publication No. 2009-519904 with an oxime linked to the N-position of the carbazole can also be used; US Patent No. 7626957 with heterosubstituents introduced at the benzophenone site The compound described in the publication; the compound described in Japanese Patent Laid-Open No. 2010-15025 and U.S. Patent Publication No. 2009-292039 in which a nitro group is introduced into the pigment site; the ketoxime compound described in the International Publication No. 2009-131189; A compound described in U.S. Patent No. 7556910 containing a triazine skeleton and an oxime skeleton in the same molecule; a compound described in Japanese Patent Application Laid-Open No. 2009-221114 with maximum absorption at 405 nm and good sensitivity to g-ray light sources Wait. Preferably, for example, paragraphs 0274 to 0275 of JP 2013-29760 A can be referred to, and this content is incorporated in this specification. Specifically, as the oxime compound, a compound represented by the following formula (OX-1) is preferred. In addition, it may be an oxime compound in which the N-O bond of the oxime compound is (E) body, it may be an oxime compound in (Z) body, or a mixture of (E) body and (Z) body.
【化學式5】 【Chemical formula 5】
式(OX-1)中,R及B分別獨立地表示一價的取代基,A表示二價的有機基,Ar表示芳基。 式(OX-1)中,作為R所表示之一價的取代基,是一價的非金屬原子團為較佳。 一作為一價的非金屬原子團,可舉出烷基、芳基、醯基、烷氧基羰基、芳氧基羰基、雜環基、烷硫基羰基及芳硫基羰基等。該等基團可以具有1個以上的取代基。並且,前述之取代基可以進一步被其他取代基取代。 作為取代基,可舉出鹵素原子、芳氧基、烷氧基羰基或芳氧基羰基、醯氧基、醯基、烷基及芳基等。 式(OX-1)中,作為B所表示之一價的取代基,芳基、雜環基、芳基羰基或雜環羰基為較佳。該等基團可具有1個以上的取代基。作為取代基,可舉出前述取代基。 式(OX-1)中,作為A所表示之二價的有機基,碳數1~12的伸烷基、環伸烷基或伸炔基為較佳。該等基團可以具有1個以上的取代基。作為取代基,可舉出前述取代基。In formula (OX-1), R and B each independently represent a monovalent substituent, A represents a divalent organic group, and Ar represents an aryl group. In the formula (OX-1), as the monovalent substituent represented by R, a monovalent non-metal atomic group is preferred. As a monovalent non-metal atomic group, an alkyl group, an aryl group, an acyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, a heterocyclic group, an alkylthiocarbonyl group, an arylthiocarbonyl group, etc. are mentioned. These groups may have one or more substituents. In addition, the aforementioned substituents may be further substituted with other substituents. Examples of the substituent include a halogen atom, an aryloxy group, an alkoxycarbonyl group or an aryloxycarbonyl group, an acyloxy group, an acyl group, an alkyl group, and an aryl group. In the formula (OX-1), as the monovalent substituent represented by B, an aryl group, a heterocyclic group, an arylcarbonyl group, or a heterocyclic carbonyl group is preferred. These groups may have more than one substituent. Examples of the substituent include the aforementioned substituents. In the formula (OX-1), as the divalent organic group represented by A, an alkylene group, cycloalkylene group or alkynylene group having 1 to 12 carbon atoms is preferred. These groups may have one or more substituents. Examples of the substituent include the aforementioned substituents.
作為光聚合起始劑,還能夠使用含有氟原子之肟化合物。作為含有氟原子之肟化合物的具體例,可舉出日本特開2010-262028號公報記載的化合物;日本特表2014-500852號公報記載的化合物24、36~40;日本特開2013-164471號公報記載的化合物(C-3);等。該內容編入本說明書中。As the photopolymerization initiator, an oxime compound containing a fluorine atom can also be used. Specific examples of the oxime compound containing a fluorine atom include compounds described in JP 2010-262028 A; compounds 24, 36 to 40 described in JP 2014-500852 A; JP 2013-164471 The compound (C-3) described in the bulletin; etc. This content is incorporated into this manual.
作為光聚合起始劑,還能夠使用以下述通式(1)~(4)表示之化合物。As the photopolymerization initiator, compounds represented by the following general formulas (1) to (4) can also be used.
【化學式6】 【Chemical formula 6】
【化學式7】 【Chemical formula 7】
式(1)中,R1 及R2 分別獨立地表示碳數1~20的烷基、碳數4~20的脂環式烴基、碳數6~30的芳基或碳數7~30的芳烷基,R1 及R2 為苯基時,苯基彼此可鍵結而形成茀基,R3 及R4 分別獨立地表示氫原子、碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵結或羰基。In formula (1), R 1 and R 2 each independently represent an alkyl group having 1 to 20 carbons, an alicyclic hydrocarbon group having 4 to 20 carbons, an aryl group having 6 to 30 carbons, or a carbon number of 7-30 In the aralkyl group, when R 1 and R 2 are phenyl groups, the phenyl groups may be bonded to each other to form a stilbene group, and R 3 and R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 20 carbons, and a carbon number of 6 to The aryl group of 30, the aralkyl group of 7 to 30 carbons, or the heterocyclic group of 4 to 20 carbons, and X represents a direct bond or a carbonyl group.
式(2)中,R1 、R2 、R3 及R4 的含義與式(1)中的R1 、R2 、R3 及R4 相同,R5 表示-R6 、-OR6 、-SR6 、-COR6 、-CONR6 R6 、-NR6 COR6 、-OCOR6 、-COOR6 、-SCOR6 、-OCSR6 、-COSR6 、-CSOR6 、-CN、鹵原子或羥基,R6 表示碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵結或羰基,a表示0~4的整數。 (2), R 1, R 2, 1 , R 2, R 3 and the same formula the meanings of R 4 in the formula R (1) in R 3 and R 4, R 5 represents -R 6, -OR 6, -SR 6 , -COR 6 , -CONR 6 R 6 , -NR 6 COR 6 , -OCOR 6 , -COOR 6 , -SCOR 6 , -OCSR 6 , -COSR 6 , -CSOR 6 , -CN, halogen atom or Hydroxy, R 6 represents an alkyl group with 1 to 20 carbons, an aryl group with 6 to 30 carbons, an aralkyl group with 7 to 30 carbons, or a heterocyclic group with 4 to 20 carbons, and X represents a direct bond or a carbonyl group , A represents an integer of 0-4.
式(3)中,R1 表示碳數1~20的烷基、碳數4~20的脂環式烴基、碳數6~30的芳基或碳數7~30的芳烷基,R3 及R4 分別獨立地表示氫原子、碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵結或羰基。In formula (3), R 1 represents an alkyl group having 1 to 20 carbons, an alicyclic hydrocarbon group having 4 to 20 carbons, an aryl group having 6 to 30 carbons, or an aralkyl group having 7 to 30 carbons, and R 3 And R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 20 carbons, an aryl group having 6 to 30 carbons, an aralkyl group having 7 to 30 carbons, or a heterocyclic group having 4 to 20 carbons, and X represents Direct bonding or carbonyl group.
式(4)中,R1 、R3 及R4 的含義與式(3)中的R1 、R3 及R4 相同,R5 表示-R6 、-OR6 、-SR6 、-COR6 、-CONR6 R6 、-NR6 COR6 、-OCOR6 、-COOR6 、-SCOR6 、-OCSR6 、-COSR6 、-CSOR6 、-CN、鹵原子或羥基,R6 表示碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵結或羰基,a表示0~4的整數。Formula (4), R 1, R 3 and R 4 defined for the formula (3) in R 1, the same as R 3 and R 4, R 5 represents -R 6, -OR 6, -SR 6 , -COR 6 , -CONR 6 R 6 , -NR 6 COR 6 , -OCOR 6 , -COOR 6 , -SCOR 6 , -OCSR 6 , -COSR 6 , -CSOR 6 , -CN, halogen atom or hydroxyl, R 6 represents carbon An alkyl group having 1 to 20, an aryl group having 6 to 30 carbons, an aralkyl group having 7 to 30 carbons or a heterocyclic group having 4 to 20 carbons, X represents a direct bond or a carbonyl group, and a represents 0 to 4 Integer.
上述式(1)及式(2)中,R1 及R2 分別獨立地為甲基、乙基、正丙基、異丙基、環己基或苯基為較佳。R3 為甲基、乙基、苯基、甲苯基或二甲苯基為較佳。R4 為碳數1~6的烷基或苯基為較佳。R5 為甲基、乙基、苯基、甲苯基或萘基為較佳。X為直接鍵結為較佳。 上述式(3)及(4)中,R1 分別獨立地為甲基、乙基、正丙基、異丙基、環己基或苯基為較佳。R3 為甲基、乙基、苯基、甲苯基或二甲苯基為較佳。R4 為碳數1~6的烷基或苯基為較佳。R5 為甲基、乙基、苯基、甲苯基或萘基為較佳。X為直接鍵結為較佳。 作為以式(1)及式(2)表示之化合物的具體例,例如,可舉出日本特開2014-137466號公報的段落號0076~0079中記載之化合物。該內容編入本說明書中。In the above formula (1) and formula (2), it is preferred that R 1 and R 2 are independently methyl, ethyl, n-propyl, isopropyl, cyclohexyl or phenyl. R 3 is preferably methyl, ethyl, phenyl, tolyl or xylyl. Preferably, R 4 is an alkyl group having 1 to 6 carbon atoms or a phenyl group. R 5 is preferably methyl, ethyl, phenyl, tolyl or naphthyl. X is preferably a direct bond. In the above formulas (3) and (4), it is preferred that R 1 is each independently a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a cyclohexyl group or a phenyl group. R 3 is preferably methyl, ethyl, phenyl, tolyl or xylyl. Preferably, R 4 is an alkyl group having 1 to 6 carbon atoms or a phenyl group. R 5 is preferably methyl, ethyl, phenyl, tolyl or naphthyl. X is preferably a direct bond. As specific examples of the compounds represented by formula (1) and formula (2), for example, the compounds described in paragraphs 0076 to 0079 of JP 2014-137466 A can be cited. This content is incorporated into this manual.
以下示出可在硬化性組成物中較佳地使用之肟化合物的具體例。Specific examples of oxime compounds that can be preferably used in the curable composition are shown below.
【化學式8】 【Chemical formula 8】
肟化合物是於350nm~500nm的波長區域具有極大吸收波長者為較佳,於360nm~480nm的波長區域具有極大吸收波長者為更佳,365nm及405nm的吸光度較高者為特佳。 從靈敏度的觀點考慮,肟化合物的365nm或405nm下的莫耳吸光系數為1,000~300,000為較佳,2,000~300,000為更佳,5,000~200,000為進一步較佳。 化合物的莫耳吸光系數能夠使用公知的方法,例如,以紫外可見分光光度計(Varian公司製造Cary-5 spctrophotometer)進行並利用乙酸乙酯溶劑,以0.01g/L的濃度進行測定為較佳。 光聚合起始劑可依據需要組合2種以上來使用。The oxime compound preferably has a maximum absorption wavelength in the wavelength region of 350 nm to 500 nm, more preferably has a maximum absorption wavelength in the wavelength region of 360 nm to 480 nm, and particularly preferably has a higher absorbance at 365 nm and 405 nm. From the viewpoint of sensitivity, the molar absorption coefficient at 365 nm or 405 nm of the oxime compound is preferably 1,000 to 300,000, more preferably 2,000 to 300,000, and even more preferably 5,000 to 200,000. The molar absorptivity of the compound can be measured using a known method, for example, with an ultraviolet-visible spectrophotometer (Cary-5 spctrophotometer manufactured by Varian) and using an ethyl acetate solvent, preferably at a concentration of 0.01 g/L. The photopolymerization initiator can be used in combination of two or more types as necessary.
〔聚合性化合物〕 硬化性組成物含有聚合性化合物。 聚合性化合物的含量相對於硬化性組成物的總固體成分,0.1~40質量%為較佳。下限例如為1.0質量%以上為更佳,3.5質量%以上為進一步較佳,超過3.5質量%為特佳。上限例如為30質量%以下為更佳,20質量%以下為進一步較佳,小於20質量%為特佳。 若聚合性化合物的含量相對於硬化性組成物的總固體成分,超過3.5質量%且小於20質量%,則使硬化性組成物硬化來獲得之硬化膜的圖案形狀更優異。 聚合性化合物可單獨使用1種,亦可同時使用2種以上。同時使用2種以上的聚合性化合物時,其合計量在上述範圍內為較佳。[Polymerizable compound] The curable composition contains a polymerizable compound. The content of the polymerizable compound is preferably 0.1 to 40% by mass relative to the total solid content of the curable composition. The lower limit is, for example, more preferably 1.0% by mass or more, more preferably 3.5% by mass or more, and particularly preferably more than 3.5% by mass. For example, the upper limit is more preferably 30% by mass or less, more preferably 20% by mass or less, and particularly preferably less than 20% by mass. If the content of the polymerizable compound is more than 3.5% by mass and less than 20% by mass relative to the total solid content of the curable composition, the pattern shape of the cured film obtained by curing the curable composition is more excellent. A polymerizable compound may be used individually by 1 type, and may use 2 or more types together. When two or more types of polymerizable compounds are used at the same time, the total amount thereof is preferably within the above-mentioned range.
聚合性化合物是包含1個以上的含有乙烯性不飽和鍵之基團之化合物為較佳,含有2個以上之化合物為更佳,含有3個以上為進一步較佳,含有5個以上為特佳。上限例如為15個以下。作為含有乙烯性不飽和鍵之基團,例如,可舉出乙烯基、(甲基)烯丙基及(甲基)丙烯醯基等。The polymerizable compound is preferably a compound containing more than one ethylenically unsaturated bond-containing group, more preferably a compound containing two or more, more preferably containing three or more, and particularly preferably containing five or more groups . The upper limit is, for example, 15 or less. Examples of the group containing an ethylenically unsaturated bond include a vinyl group, a (meth)allyl group, and a (meth)acryloyl group.
聚合性化合物例如可以是單體、預聚物、低聚物及該些的混合物、以及該些的多聚體等化學形態的任一個,單體為較佳。 聚合性化合物的分子量為100~3,000為較佳,250~1,500為更佳。 聚合性化合物是3~15官能的(甲基)丙烯酸酯化合物為較佳,3~6官能的(甲基)丙烯酸酯化合物為更佳。 作為單體、預聚物的例子,可舉出不飽和羧酸(例如,丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、異巴豆酸、馬來酸等)或其酯類、醯胺類以及它們的多聚體,較佳為不飽和羧酸與脂肪族多元醇化合物的酯、及不飽和羧酸與脂肪族多元胺化合物的醯胺類、以及它們的多聚體。並且,亦適合使用含有羥基、胺基、巰基等親核性取代基之不飽和羧酸酯或醯胺類、與單官能或多官能異氰酸酯類或環氧類的加成反應物及上述不飽和羧酸酯或醯胺類與單官能或多官能的羧酸的脫水縮合反應物等。並且,含有異氰酸酯基、環氧基等親電子性取代基之不飽和羧酸酯或醯胺類與單官能或多官能的醇類、胺類、硫醇類的反應物、含有鹵代基或甲苯磺醯氧基等脱離性取代基之不飽和羧酸酯或醯胺類與單官能或多官能的醇類、胺類或硫醇類的反應物亦適合。並且,代替上述不飽和羧酸,亦能夠使用置換成不飽和膦酸、苯乙烯等乙烯苯衍生物、乙烯基醚、烯丙醚等之化合物群組。 作為它們的具體化合物,亦能夠將日本特開2009-288705號公報的段落0095~0108中記載之化合物適當地用於本發明中。The polymerizable compound may be any of chemical forms such as monomers, prepolymers, oligomers, mixtures of these, and multimers of these, and monomers are preferred. The molecular weight of the polymerizable compound is preferably 100 to 3,000, more preferably 250 to 1,500. The polymerizable compound is preferably a 3- to 15-functional (meth)acrylate compound, and more preferably a 3- to 6-functional (meth)acrylate compound. Examples of monomers and prepolymers include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.) or their esters and amides And their multimers are preferably esters of unsaturated carboxylic acids and aliphatic polyol compounds, amides of unsaturated carboxylic acids and aliphatic polyamine compounds, and their multimers. In addition, it is also suitable to use unsaturated carboxylic acid esters or amides containing nucleophilic substituents such as hydroxyl groups, amine groups, and mercapto groups, addition reactants with monofunctional or polyfunctional isocyanates or epoxy groups, and the above-mentioned unsaturated groups. Dehydration condensation reaction products of carboxylic acid esters or amides and monofunctional or polyfunctional carboxylic acids, etc. In addition, reactants of unsaturated carboxylic acid esters or amides containing electrophilic substituents such as isocyanate groups and epoxy groups with monofunctional or polyfunctional alcohols, amines, and thiols, containing halogenated groups or A reaction product of unsaturated carboxylic acid esters or amides with detachable substituents such as toluene sulfonyloxy group and monofunctional or polyfunctional alcohols, amines, or thiols is also suitable. In addition, instead of the above-mentioned unsaturated carboxylic acid, a group of compounds substituted with vinyl benzene derivatives such as unsaturated phosphonic acid and styrene, vinyl ether, allyl ether, and the like can also be used. As their specific compounds, the compounds described in paragraphs 0095 to 0108 of JP 2009-288705 A can also be suitably used in the present invention.
聚合性化合物含有1個以上含有乙烯性不飽和鍵之基團且常壓下具有100℃以上的沸點之化合物亦較佳。例如,能夠參閱日本特開2013-29760號公報的段落0227、日本特開2008-292970號公報的段落0254~0257中記載之化合物,且該內容編入於本說明書中。It is also preferable that the polymerizable compound contains one or more groups containing ethylenically unsaturated bonds and has a boiling point of 100°C or higher under normal pressure. For example, the compounds described in paragraph 0227 of JP 2013-29760 A and paragraphs 0254 to 0257 of JP 2008-292970 A can be referred to, and the content is incorporated in this specification.
聚合性化合物為二季戊四醇三丙烯酸酯(作為市售品為KAYARAD D-330;Nippon Kayaku Co., Ltd.製造)、二季戊四醇四丙烯酸酯(作為市售品為KAYARAD D-320;Nippon Kayaku Co., Ltd.製造)二季戊四醇五(甲基)丙烯酸酯(作為市售品為KAYARAD D-310;Nippon Kayaku Co., Ltd.製造)、二季戊四醇六(甲基)丙烯酸酯(作為市售品為KAYARAD DPHA;Nippon Kayaku Co., Ltd.製、A-DPH-12E;Shin-Nakamura Chemical Co., Ltd.製造)及該等(甲基)丙烯醯基經由二乙醇殘基或丙二醇殘基之結構(例如,由Sartomer Company市售之SR454、SR499)為較佳。亦能夠使用它們的低聚物類型。並且,亦能夠使用NK酯A-TMMT(季戊四醇四丙烯酸酯、Shin-Nakamura Chemical Co., Ltd.製造)及KAYARAD RP-1040(Nippon Kayaku Co.,Ltd.製造)等。 以下示出較佳聚合性化合物的態樣。The polymerizable compound is dipentaerythritol triacrylate (as a commercial product is KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (as a commercial product is KAYARAD D-320; Nippon Kayaku Co. , Ltd.) dipentaerythritol penta(meth)acrylate (as a commercial product is KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol hexa(meth)acrylate (as a commercial product is KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH-12E; manufactured by Shin-Nakamura Chemical Co., Ltd.) and the structure of these (meth)acrylic groups via diethanol residues or propylene glycol residues (For example, SR454 and SR499 commercially available from Sartomer Company) are preferred. It is also possible to use their oligomer types. In addition, NK ester A-TMMT (pentaerythritol tetraacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.), KAYARAD RP-1040 (manufactured by Nippon Kayaku Co., Ltd.), etc. can also be used. The aspect of the preferable polymerizable compound is shown below.
聚合性化合物可以具有羧酸基、磺酸基或磷酸基等酸基。作為含有酸基之聚合性化合物,脂肪族聚羥基化合物與不飽和羧酸的酯為較佳,使脂肪族聚羥基化合物的未反應的羥基與非芳香族羧酸酐進行反應而具有酸基之聚合性化合物為更佳,在該酯中脂肪族聚羥基化合物為季戊四醇和/或二季戊四醇者為進一步較佳。作為市售品,例如可舉出Toagosei Co., Ltd.製造的ARONIX TO-2349、M-305、M-510及M-520等。The polymerizable compound may have an acid group such as a carboxylic acid group, a sulfonic acid group, or a phosphoric acid group. As a polymerizable compound containing an acid group, an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid is preferred. The unreacted hydroxyl group of the aliphatic polyhydroxy compound is reacted with a non-aromatic carboxylic anhydride to polymerize having an acid group The sex compound is more preferable, and the aliphatic polyhydroxy compound in the ester is pentaerythritol and/or dipentaerythritol is more preferable. Examples of commercially available products include ARONIX TO-2349, M-305, M-510, and M-520 manufactured by Toagosei Co., Ltd..
作為含有酸基之聚合性化合物的較佳酸值,為0.1~40mgKOH/g,5~30mgKOH/g為更佳。若聚合性化合物的酸值為0.1mgKOH/g以上,則顯影溶解特性良好,若為40mgKOH/g以下,則有利於製造和/或處理。而且,藉由在上述範圍內,光聚合性能良好,且硬化性優異。The preferable acid value of the polymerizable compound containing an acid group is 0.1-40 mgKOH/g, more preferably 5-30 mgKOH/g. If the acid value of the polymerizable compound is 0.1 mgKOH/g or more, the development dissolution characteristic is good, and if it is 40 mgKOH/g or less, it is advantageous for production and/or handling. Moreover, by being within the above-mentioned range, the photopolymerization performance is good, and the curability is excellent.
含有己內酯結構之化合物亦是聚合性化合物的較佳態樣。 作為含有己內酯結構之化合物,只要是在分子內含有己內酯結構,則並沒有特別限定,例如能夠舉出藉由將三羥甲基乙烷、二-三羥甲基乙烷、三羥甲基丙烷、二-三羥甲基丙烷、季戊四醇、二季戊四醇、三季戊四醇、甘油、二甘油、三羥甲基三聚氰胺等多元醇與(甲基)丙烯酸及ε-己內酯進行酯化而獲得之ε-己內酯改質多官能(甲基)丙烯酸酯。其中,含有以下述式(Z-1)表示之己內酯結構之化合物為較佳。The compound containing the caprolactone structure is also a preferable aspect of the polymerizable compound. The compound containing a caprolactone structure is not particularly limited as long as it contains a caprolactone structure in the molecule. Polyols such as methylolpropane, di-trimethylolpropane, pentaerythritol, dipentaerythritol, tripentaerythritol, glycerin, diglycerol, trimethylolmelamine are esterified with (meth)acrylic acid and ε-caprolactone. The obtained ε-caprolactone is modified to multifunctional (meth)acrylate. Among them, compounds containing a caprolactone structure represented by the following formula (Z-1) are preferred.
【化學式9】 【Chemical formula 9】
式(Z-1)中,6個R均為以下述式(Z-2)表示之基團,或6個R中1~5個為以下述式(Z-2)表示之基團,剩餘為以下述式(Z-3)表示之基團。In formula (Z-1), all 6 Rs are groups represented by the following formula (Z-2), or 1 to 5 of the 6 Rs are groups represented by the following formula (Z-2), and the remainder It is a group represented by the following formula (Z-3).
【化學式10】 【Chemical formula 10】
式(Z-2)中,R1 表示氫原子或甲基,m表示1或2的數,*表示鍵結鍵。In the formula (Z-2), R 1 represents a hydrogen atom or a methyl group, m represents the number of 1 or 2, and * represents a bonding bond.
【化學式11】 【Chemical formula 11】
式(Z-3)中,R1 表示氫原子或甲基,*表示鍵結鍵。In the formula (Z-3), R 1 represents a hydrogen atom or a methyl group, and * represents a bonding bond.
含有己內酯結構之聚合性化合物例如由Nippon Kayaku Co., Ltd.作為KAYARAD DPCA系列而市售,可舉出DPCA-20(式(Z-1)~(Z-3)中m為1、以式(Z-2)表示之基團的數為2、R1 均為氫原子之化合物)、DPCA-30(該式中,m為1、以式(Z-2)表示之基團的數為3、R1 均為氫原子之化合物)、DPCA-60(該式中,m為1、以式(Z-2)表示之基團的數為6、R1 均為氫原子之化合物)、DPCA-120(該式中,m為2、以式(Z-2)表示之基團的數為6、R1 均為氫原子之化合物)等。Polymerizable compounds containing a caprolactone structure, for example, are commercially available from Nippon Kayaku Co., Ltd. as the KAYARAD DPCA series. Examples include DPCA-20 (formula (Z-1) to (Z-3) where m is 1, The number of groups represented by formula (Z-2) is 2, and R 1 is a compound with hydrogen atoms), DPCA-30 (in this formula, m is 1, the number of groups represented by formula (Z-2) The compound whose number is 3 and R 1 is a hydrogen atom) 、DPCA-60 (In the formula, m is 1, the number of the group represented by formula (Z-2) is 6, and R 1 is a compound that is hydrogen atom ), DPCA-120 (in the formula, m is 2, the formula (Z-2) represented by 6, R 1 are hydrogen atoms) to the number of groups and the like.
聚合性化合物能夠使用以下述式(Z-4)或(Z-5)表示之化合物。As the polymerizable compound, a compound represented by the following formula (Z-4) or (Z-5) can be used.
【化學式12】 【Chemical formula 12】
式(Z-4)及(Z-5)中,E分別獨立地表示-((CH2 )y CH2 O)-或-((CH2 )y CH(CH3 )O)-,y分別獨立地表示0~10的整數,X分別獨立地表示(甲基)丙烯醯基、氫原子或羧酸基。 式(Z-4)中,(甲基)丙烯醯基的合計為3個或4個,m分別獨立地表示0~10的整數,各m的合計為0~40的整數。 式(Z-5)中,(甲基)丙烯醯基的合計為5個或6個,n分別獨立地表示0~10的整數,各n的合計為0~60的整數。In formulas (Z-4) and (Z-5), E independently represents -((CH 2 ) y CH 2 O)- or -((CH 2 ) y CH(CH 3 )O)-, y respectively Each independently represents an integer of 0-10, and X each independently represents a (meth)acryloyl group, a hydrogen atom, or a carboxylic acid group. In formula (Z-4), the total of (meth)acrylic groups is 3 or 4, m each independently represents an integer of 0-10, and the total of each m is an integer of 0-40. In formula (Z-5), the total of (meth)acrylic groups is 5 or 6, n each independently represents an integer of 0-10, and the total of each n is an integer of 0-60.
式(Z-4)中,m為0~6的整數為較佳,0~4的整數為更佳。 各m的合計為2~40的整數為較佳,2~16的整數為更佳,4~8的整數為進一步較佳。 式(Z-5)中,n為0~6的整數為較佳,0~4的整數為更佳。 各n的合計為3~60的整數為較佳,3~24的整數為更佳,6~12的整數為進一步較佳。 式(Z-4)或式(Z-5)中的-((CH2 )y CH2 O)-或-((CH2 )y CH(CH3 )O)-為氧原子側的末端與X鍵結之形態為較佳。In formula (Z-4), m is preferably an integer of 0-6, and more preferably an integer of 0-4. It is preferable that the total of each m is an integer of 2 to 40, an integer of 2 to 16 is more preferable, and an integer of 4 to 8 is more preferable. In formula (Z-5), n is preferably an integer of 0-6, and more preferably an integer of 0-4. It is preferable that the total of each n is an integer of 3 to 60, an integer of 3 to 24 is more preferable, and an integer of 6 to 12 is more preferable. In formula (Z-4) or formula (Z-5) -((CH 2 ) y CH 2 O)- or -((CH 2 ) y CH(CH 3 )O)- is the end of the oxygen atom side and The form of X bonding is preferable.
以式(Z-4)或式(Z-5)表示之化合物可以單獨使用1種,亦可以同時使用2種以上。尤其,式(Z-5)中6個X均為丙烯醯基之形態、式(Z-5)中6個X均為丙烯醯基之化合物與6個X中至少1個為氫原子之化合物的混合物之態樣為較佳。藉由設為該種結構,能夠更加提高顯影性。The compound represented by the formula (Z-4) or the formula (Z-5) may be used singly, or two or more of them may be used at the same time. In particular, in formula (Z-5), 6 Xs are all acryloyl groups, in formula (Z-5), 6 Xs are all acryloyl groups, and compounds in which at least one of the 6 Xs is a hydrogen atom The form of the mixture is better. With this structure, the developability can be further improved.
以式(Z-4)或式(Z-5)表示之化合物的聚合性化合物中的總含量,為20質量%以上為較佳,50質量%以上為更佳。The total content in the polymerizable compound of the compound represented by the formula (Z-4) or the formula (Z-5) is preferably 20% by mass or more, and more preferably 50% by mass or more.
以式(Z-4)或式(Z-5)表示之化合物能夠藉由以往公知的製程亦即以下製程合成:藉由使季戊四醇或二季戊四醇與環氧乙烷或環氧丙烷進行開環加成反應,從而鍵結開環骨架之製程;及例如使開環骨架的末端羥基與(甲基)丙烯醯氯反應來導入(甲基)丙烯醯基之製程。各製程為眾所周知之製程,本領域技術人員能夠輕鬆地合成以通式(Z-4)或(Z-5)表示之化合物。The compound represented by formula (Z-4) or formula (Z-5) can be synthesized by a conventionally known process, that is, the following process: by ring-opening addition of pentaerythritol or dipentaerythritol with ethylene oxide or propylene oxide The process of forming a reaction to bond the ring-opening skeleton; and for example, the process of reacting the terminal hydroxyl group of the ring-opening skeleton with (meth)acrylic acid chloride to introduce (meth)acrylic acid groups. Each process is a well-known process, and those skilled in the art can easily synthesize the compound represented by the general formula (Z-4) or (Z-5).
以式(Z-4)或式(Z-5)表示之化合物中,季戊四醇衍生物和/或二季戊四醇衍生物為更佳。 具體而言,可舉出以下式(a)~(f)表示之化合物(以下,亦稱為「例示化合物(a)~(f)」。),其中,例示化合物(a)、(b)、(e)、(f)為較佳。Among the compounds represented by formula (Z-4) or formula (Z-5), pentaerythritol derivatives and/or dipentaerythritol derivatives are more preferred. Specifically, the compounds represented by the following formulas (a) to (f) (hereinafter also referred to as "exemplary compounds (a) to (f)") can be given, among which, the exemplified compounds (a) and (b) , (E), (f) are better.
【化學式13】 【Chemical formula 13】
【化學式14】 【Chemical formula 14】
作為以式(Z-4)及(Z-5)表示之聚合性化合物的市售品,可舉出例如Sartomer Company製造的含有4個伸乙氧基鏈之4官能丙烯酸酯亦即SR-494、Nippon Kayaku Co., Ltd.製造的含有6個伸戊氧基鏈之6官能丙烯酸酯亦即DPCA-60、含有3個異伸丁氧基鏈之3官能丙烯酸酯亦即TPA-330等。As a commercially available product of the polymerizable compound represented by the formula (Z-4) and (Z-5), for example, SR-494, a 4-functional acrylate containing 4 ethoxy chains manufactured by Sartomer Company , Nippon Kayaku Co., Ltd. is a 6-functional acrylate containing 6 pentoxy chains, namely DPCA-60, and a 3-functional acrylate containing 3 isobutoxy chains, namely TPA-330, etc.
作為聚合性化合物,日本特公昭48-41708號公報、日本特開昭51-37193號公報、日本特公平2-32293號公報、日本特公平2-16765號公報中記載之聚胺基甲酸酯丙烯酸酯類;日本特公昭58-49860號公報、日本特公昭56-17654號公報、日本特公昭62-39417號公報及日本特公昭62-39418號公報中記載之含有環氧乙烷系骨架之胺基甲酸酯化合物類亦較佳。並且,藉由使用日本特開昭63-277653號公報、日本特開昭63-260909號公報及日本特開平1-105238號公報中記載之、分子內含有胺結構和/或硫醚結構之加成聚合性化合物類,能夠獲得感光速度非常優異之硬化性組成物。 作為市售品,可舉出胺基甲酸酯低聚物UAS-10、UAB-140(Sanyo Kokusaku Pulp Co., Ltd.製造)、UA-7200(Shin-Nakamura Chemical Co., Ltd.製造)、DPHA-40H(Nippon Kayaku Co., Ltd.製造)、UA-306H、UA-306T、UA-306I、AH-600、T-600及AI-600(Kyoeisha Co., Ltd.製造)等。As a polymerizable compound, polyurethanes described in Japanese Patent Publication No. 48-41708, Japanese Patent Application Publication No. 51-37193, Japanese Patent Publication No. 2-32293, and Japanese Patent Publication No. 2-16765 Acrylics; those containing ethylene oxide-based skeletons described in Japanese Patent Publication No. 58-49860, Japanese Patent Publication No. 56-17654, Japanese Patent Publication No. 62-39417, and Japanese Patent Publication No. 62-39418 Urethane compounds are also preferred. In addition, by using the addition of the amine structure and/or the thioether structure described in Japanese Patent Laid-Open No. 63-277653, Japanese Patent Laid-Open No. 63-260909, and Japanese Patent Laid-Open No. 1-105238, the molecule contains an amine structure and/or a sulfide structure. As a polymerizable compound, it is possible to obtain a curable composition with a very excellent photosensitive speed. Commercial products include urethane oligomer UAS-10, UAB-140 (manufactured by Sanyo Kokusaku Pulp Co., Ltd.), and UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.) , DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600 and AI-600 (manufactured by Kyoeisha Co., Ltd.), etc.
聚合性化合物的SP(Solubility Parameter:溶解度參數)值為9.50以上為較佳,10.40以上為更佳,10.60以上為進一步較佳。 本說明書中,關於SP值,除非另有指明,則藉由Hoy法求出(H.L.Hoy Journal of Painting,1970,Vol.42,76-118)。關於SP值,省略單位而示出,但其單位為cal1/2 cm-3/2 。The SP (Solubility Parameter) value of the polymerizable compound is preferably 9.50 or more, more preferably 10.40 or more, and still more preferably 10.60 or more. In this specification, the SP value is calculated by the Hoy method (HLHoy Journal of Painting, 1970, Vol. 42, 76-118) unless otherwise specified. Regarding the SP value, the unit is omitted and shown, but the unit is cal 1/2 cm -3/2 .
從改善顯影殘渣的觀點考慮,硬化性組成物為包含含有卡多骨架之聚合性化合物亦較佳。 作為含有卡多骨架之聚合性化合物,具有9,9-二芳基茀骨架之聚合性化合物為較佳,以下述式(Q3)表示之化合物為更佳。From the viewpoint of improving the development residue, it is also preferable that the curable composition contains a polymerizable compound containing a cardo skeleton. As a polymerizable compound containing a cardo skeleton, a polymerizable compound having a 9,9-diaryl fluoride skeleton is preferable, and a compound represented by the following formula (Q3) is more preferable.
式(Q3) 【化學式15】 Formula (Q3) 【Chemical formula 15】
上述式(Q3)中,Ar11 ~Ar14 分別獨立地表示含有以虛線包圍之苯環之芳基。X1 ~X4 分別獨立地表示含有聚合性基團之取代基,上述取代基中的碳原子可被雜原子取代。a及b分別獨立地表示1~5的整數,c及d分別獨立地表示0~5的整數。R1 ~R4 分別獨立地表示取代基,e、f、g及h分別獨立地表示0以上的整數,e、f、g及h的上限值分別為從Ar11 ~Ar14 能夠含有之取代基的數減去a、b、c或d之值。其中,Ar11 ~Ar14 分別獨立地為作為縮合環之一而含有以虛線包圍之苯環之多環芳香族烴基時,X1 ~X4 及R1 ~R4 可分別獨立地取代為以虛線包圍之苯環,亦可取代為以虛線包圍之苯環以外的環。In the above formula (Q3), Ar 11 to Ar 14 each independently represent an aryl group containing a benzene ring surrounded by a dotted line. X 1 to X 4 each independently represent a substituent containing a polymerizable group, and the carbon atom in the substituent may be substituted by a heteroatom. a and b each independently represent an integer of 1 to 5, and c and d each independently represent an integer of 0 to 5. R 1 to R 4 each independently represent a substituent, e, f, g, and h each independently represent an integer greater than or equal to 0, and the upper limits of e, f, g, and h are each that can be contained from Ar 11 to Ar 14 The number of substituents minus the value of a, b, c or d. Wherein, when Ar 11 to Ar 14 are each independently a polycyclic aromatic hydrocarbon group containing a benzene ring surrounded by a dotted line as one of the condensed rings, X 1 to X 4 and R 1 to R 4 may each independently be substituted with The benzene ring enclosed by the dotted line may be substituted with a ring other than the benzene ring enclosed by the dotted line.
式(Q3)中,Ar11 ~Ar14 所表示之含有以虛線包圍之苯環之芳基為碳數6~14的芳基為較佳,碳數6~10的芳基(例如,苯基、萘基)為更佳,苯基(限於以虛線包圍之苯環)為進一步較佳。In the formula (Q3), the aryl group represented by Ar 11 to Ar 14 containing a benzene ring surrounded by a dotted line is preferably an aryl group having 6 to 14 carbon atoms, and an aryl group having 6 to 10 carbon atoms (for example, phenyl , Naphthyl) is more preferred, and phenyl (limited to the benzene ring surrounded by a dotted line) is even more preferred.
式(Q3)中,X1 ~X4 分別獨立地表示含有聚合性基團之取代基,上述取代基中的碳原子可被雜原子取代。作為X1 ~X4 所表示之含有聚合性基團之取代基,並無特別限制,但含有聚合性基團之脂肪族基為較佳。 作為X1 ~X4 所表示之含有聚合性基團之脂肪族基,並無特別限制,但聚合性基團以外的碳數為1~12的伸烷基為較佳,碳數2~10的伸烷基為更佳,碳數2~5的伸烷基為進一步較佳。 X1 ~X4 所表示之含有聚合性基團之脂肪族基中,上述脂肪族基被雜原子取代時,被-NR-(R為取代基)、氧原子、硫原子取代為較佳,上述脂肪族基中不相鄰之-CH2 -被氧原子或硫原子取代為更佳,上述脂肪族基中不相鄰之-CH2 -被氧原子取代為進一步較佳。X1 ~X4 所表示之含有聚合性基團之脂肪族基的1~2處被雜原子取代為較佳,被雜原子取代1處為更佳,與Ar11 ~Ar14 所表示之含有以虛線包圍之苯環之芳基相鄰之1處被雜原子取代為進一步較佳。 作為X1 ~X4 所表示之含有聚合性基團之脂肪族基中含有之聚合性基團,能夠進行自由基聚合或陽離子聚合之聚合性基團(以下,還分別稱作自由基聚合性基團及陽離子聚合性基團)為較佳。 作為自由基聚合性基團,能夠使用通常周知之自由基聚合性基團,作為較佳者,能夠舉出含有能夠進行自由基聚合之乙烯性不飽和鍵之聚合性基團,具體而言,可舉出乙烯基、(甲基)丙烯醯氧基等。其中,(甲基)丙烯醯氧基為較佳,丙烯醯氧基為更佳。 作為陽離子聚合性基團,能夠使用通常周知之陽離子聚合性基團,具體而言,可舉出脂環式醚基、環狀縮醛基、環狀內酯基、環狀硫醚基、螺環原酸酯基、乙烯氧基等。其中,脂環式醚基、乙烯氧基為較佳,環氧基、氧雜環丁基、乙烯氧基為特佳。 Ar11 ~Ar14 所含有之取代基所含有之上述聚合性基團為自由基聚合性基團為較佳。 Ar11 ~Ar14 中的2個以上包含含有聚合性基團之取代基,Ar11 ~Ar14 中的2~4個包含含有聚合性基團之取代基為較佳,Ar11 ~Ar14 中的2個或3個包含含有聚合性基團之取代基為更佳,Ar11 ~Ar14 中的2個包含含有聚合性基團之取代基為進一步較佳。 Ar11 ~Ar14 分別獨立地為作為縮合環之一而含有以虛線包圍之苯環之多環芳香族烴基時,X1 ~X4 可分別獨立地取代為以虛線包圍之苯環,亦可取代為以虛線包圍之苯環以外的環。In the formula (Q3), X 1 to X 4 each independently represent a substituent containing a polymerizable group, and the carbon atom in the substituent may be substituted with a heteroatom. The polymerizable group-containing substituent represented by X 1 to X 4 is not particularly limited, but an aliphatic group containing a polymerizable group is preferred. The aliphatic group containing a polymerizable group represented by X 1 to X 4 is not particularly limited, but an alkylene group having 1 to 12 carbon atoms other than the polymerizable group is preferred, and the number of carbon atoms is 2 to 10 The alkylene group is more preferable, and the alkylene group having 2 to 5 carbon atoms is more preferable. Among the aliphatic groups containing polymerizable groups represented by X 1 to X 4 , when the aliphatic group is substituted by a hetero atom, it is preferably substituted by -NR- (R is a substituent), an oxygen atom, or a sulfur atom. It is more preferable that the non-adjacent -CH 2 -in the aliphatic group is substituted by an oxygen atom or a sulfur atom, and the non-adjacent -CH 2 -in the aliphatic group is further preferably substituted by an oxygen atom. It is preferable that one or two places of the aliphatic group containing polymerizable groups represented by X 1 to X 4 are substituted by heteroatoms, and one place is more preferable to be substituted by heteroatoms, and it is contained with Ar 11 ~Ar 14 It is more preferable that one adjacent aryl group of the benzene ring surrounded by a dotted line is substituted with a heteroatom. As the polymerizable groups contained in the aliphatic groups containing polymerizable groups represented by X 1 to X 4 , polymerizable groups capable of undergoing radical polymerization or cationic polymerization (hereinafter, also referred to as radical polymerizable groups, respectively) Group and cationically polymerizable group) are preferred. As the radical polymerizable group, a generally known radical polymerizable group can be used. Preferably, a polymerizable group containing an ethylenically unsaturated bond capable of radical polymerization can be used. Specifically, Examples include vinyl groups, (meth)acryloxy groups, and the like. Among them, (meth)acryloxy is preferred, and acryloxy is more preferred. As the cationically polymerizable group, generally known cationically polymerizable groups can be used. Specifically, alicyclic ether groups, cyclic acetal groups, cyclic lactone groups, cyclic thioether groups, and spiro Cycloorthoester group, vinyloxy group, etc. Among them, alicyclic ether groups and vinyloxy groups are preferred, and epoxy groups, oxetanyl groups, and vinyloxy groups are particularly preferred. The above-mentioned polymerizable groups contained in the substituents contained in Ar 11 to Ar 14 are preferably radical polymerizable groups. Ar 11 ~ Ar 14 above in 2 comprises a polymerizable group-containing substituents of group, Ar 11 ~ Ar 14 in 2 to 4 comprising a polymerizable group-containing substituent is a group of preferred, Ar 11 ~ Ar 14 in It is more preferable that two or three of it contain a substituent containing a polymerizable group, and it is more preferable that two of Ar 11 to Ar 14 contain a substituent containing a polymerizable group. When Ar 11 to Ar 14 are each independently a polycyclic aromatic hydrocarbon group containing a benzene ring surrounded by a dotted line as one of the condensed rings, X 1 to X 4 may each independently be substituted with a benzene ring surrounded by a dotted line, or Substitution is a ring other than the benzene ring surrounded by a dotted line.
式(Q3)中,a及b分別獨立地表示1~5的整數,1或2為較佳,a及b均為1為更佳。 式(Q3)中,c及d分別獨立地表示0~5的整數,0或1為較佳,c及d均為0為更佳。In formula (Q3), a and b each independently represent an integer of 1 to 5, preferably 1 or 2, and more preferably both a and b are 1. In formula (Q3), c and d each independently represent an integer of 0 to 5, preferably 0 or 1, and more preferably both c and d are 0.
式(Q3)中,R1 ~R4 分別獨立地表示取代基。作為R1 ~R4 所表示之取代基,並無特別限制,例如,能夠舉出鹵原子、鹵化烷基、烷基、烯基、醯基、羥基、羥基烷基、烷氧基、芳基、雜芳基及脂環基等。R1 ~R4 所表示之取代基為烷基、烷氧基或芳基為較佳,碳數1~5的烷基、碳數1~5的烷氧基或苯基為更佳,甲基、甲氧基或苯基為進一步較佳。 式(Q3)中,Ar11 ~Ar14 分別獨立地為作為縮合環之一而含有以虛線包圍之苯環之多環芳香族烴基時,R1 ~R4 可分別獨立地取代為以虛線包圍之苯環,亦可取代為以虛線包圍之苯環以外的環。In formula (Q3), R 1 to R 4 each independently represent a substituent. The substituents represented by R 1 to R 4 are not particularly limited. Examples include halogen atoms, halogenated alkyl groups, alkyl groups, alkenyl groups, acyl groups, hydroxyl groups, hydroxyalkyl groups, alkoxy groups, and aryl groups. , Heteroaryl and alicyclic groups, etc. The substituent represented by R 1 to R 4 is preferably an alkyl group, an alkoxy group or an aryl group, and an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms or a phenyl group are more preferable. A group, a methoxy group or a phenyl group is further preferred. In formula (Q3), when Ar 11 to Ar 14 are each independently a polycyclic aromatic hydrocarbon group containing a benzene ring surrounded by a dotted line as one of the condensed rings, R 1 to R 4 may be independently substituted to be surrounded by a dotted line The benzene ring may be substituted with a ring other than the benzene ring surrounded by a dotted line.
式(Q3)中,e、f、g及h分別獨立地表示0以上的整數,e、f、g及h的上限值分別為從Ar11 ~Ar14 能夠含有之取代基的數減去a、b、c或d之值。 e、f、g及h分別獨立地為0~8為較佳,0~2為更佳,0為進一步較佳。 Ar11 ~Ar14 分別獨立地為作為縮合環之一而含有以虛線包圍之苯環之多環芳香族烴基時,e、f、g及h為0或1為較佳,0為更佳。In formula (Q3), e, f, g, and h each independently represent an integer greater than or equal to 0, and the upper limits of e, f, g, and h are each subtracted from the number of substituents that Ar 11 to Ar 14 can contain The value of a, b, c, or d. It is preferable that e, f, g, and h each independently be 0-8, 0-2 is more preferable, and 0 is still more preferable. When Ar 11 to Ar 14 are each independently a polycyclic aromatic hydrocarbon group containing a benzene ring surrounded by a dotted line as one of the condensed rings, it is preferable that e, f, g, and h are 0 or 1, and 0 is more preferable.
作為以式(Q3)表示之化合物,例如,可舉出9,9-二[4-(2-丙烯醯氧基乙氧基)苯基]茀等。作為含有9,9-二芳基茀骨架之聚合性化合物,還能夠較佳地使用日本特開2010-254732號公報記載的化合物類。As the compound represented by the formula (Q3), for example, 9,9-bis[4-(2-propenyloxyethoxy)phenyl]sulfonate and the like can be cited. As the polymerizable compound containing a 9,9-diaryl sulfide skeleton, the compounds described in JP 2010-254732 A can also be preferably used.
作為該種含有卡多骨架之聚合性化合物,並無限定,例如,可舉出Oncoat EX系列(NAGASE & CO., LTD製造)及Ogsol(Osaka Gas Chemicals Co., Ltd.製造)等。The polymerizable compound containing the cardo skeleton is not limited, and examples thereof include Oncoat EX series (manufactured by NAGASE & CO., LTD) and Ogsol (manufactured by Osaka Gas Chemicals Co., Ltd.).
〔多官能硫醇化合物〕 硬化性組成物含有多官能硫醇化合物。本說明書中,多官能硫醇化合物表示在同一分子內含有2個以上的硫醇基(亦即,以-SH表示之基團)者。 多官能硫醇化合物的含量並無特別限制,通常相對於上述著色劑的含量,為1~10質量%的情況較多。其中,從硬化性組成物具有更優異之本發明的效果之角度考慮,1~5.5質量%為較佳,1.5~3.5質量%為更佳。 多官能硫醇化合物的含量相對於硬化性組成物的總固體成分,0.55~3.5質量%為較佳,0.8~2.0質量%為更佳。 多官能硫醇化合物可單獨使用1種,亦可同時使用2種以上。同時使用2種以上時,其合計在上述範圍內為較佳。[Multifunctional thiol compound] The curable composition contains a multifunctional thiol compound. In this specification, a multifunctional thiol compound means a compound containing two or more thiol groups (that is, groups represented by -SH) in the same molecule. The content of the polyfunctional thiol compound is not particularly limited, but it is usually 1 to 10% by mass with respect to the content of the above-mentioned coloring agent in many cases. Among them, from the viewpoint that the curable composition has a more excellent effect of the present invention, 1 to 5.5% by mass is preferable, and 1.5 to 3.5% by mass is more preferable. The content of the polyfunctional thiol compound relative to the total solid content of the curable composition is preferably 0.55 to 3.5% by mass, and more preferably 0.8 to 2.0% by mass. A polyfunctional thiol compound may be used individually by 1 type, and may use 2 or more types together. When two or more types are used at the same time, the total of them is preferably within the above-mentioned range.
多官能硫醇化合物為分子量100以上的低分子化合物為較佳,具體而言,分子量100~1,500為較佳,150~1,000為更佳。 多官能硫醇化合物在分子內含有2個以上的硫醇基,含有3個以上為較佳,含有10個以下為更佳,含有6個以下為進一步較佳,含有4個以下為更進一步較佳。其中,多官能硫醇化合物為3官能以上為較佳,3官能或4官能為更佳。 若多官能硫醇化合物為3官能以上,則硬化性組成物具有更優異之本發明的效果。The polyfunctional thiol compound is preferably a low-molecular compound having a molecular weight of 100 or more. Specifically, a molecular weight of 100 to 1,500 is preferable, and 150 to 1,000 is more preferable. The multifunctional thiol compound contains 2 or more thiol groups in the molecule, preferably 3 or more, more preferably 10 or less, more preferably 6 or less, and more preferably 4 or less. good. Among them, the polyfunctional thiol compound is preferably trifunctional or higher, and more preferably trifunctional or tetrafunctional. If the polyfunctional thiol compound is trifunctional or more, the curable composition has more excellent effects of the present invention.
多官能硫醇化合物為具有2個以上的以下述式(1)表示之基團之化合物為較佳。The polyfunctional thiol compound is preferably a compound having two or more groups represented by the following formula (1).
【化學式16】 【Chemical formula 16】
式(1)中,L1 表示單鍵或-CO-,L2 表示單鍵或2價的連結基。 作為多官能硫醇化合物,在每個分子內含有2~6個以式(1)表示之基團之化合物為較佳,含有2~4個之化合物為更佳,含有3或4個之化合物為進一步較佳。 作為式(1)中的L2 中的2價的連結基,可舉出2價的脂肪族基(例如,伸烷基、取代伸烷基、伸烯基、取代伸烯基、伸炔基、取代伸炔基)、2價的芳香族基(例如,伸芳基、取代伸芳基)、2價的雜環基、氧原子(-O-)、亞胺基(-NH-)、取代亞胺基(-NR31 -,其中,R31 為脂肪族基、芳香族基或雜環基)、羰基(-CO-)及該些的組合等。 2價的連結基為伸烷基時,作為伸烷基的碳數,1~5為較佳,1~2為更佳。In formula (1), L 1 represents a single bond or -CO-, and L 2 represents a single bond or a divalent linking group. As a polyfunctional thiol compound, a compound containing 2-6 groups represented by formula (1) in each molecule is preferred, a compound containing 2 to 4 is more preferred, a compound containing 3 or 4 To be further preferred. Examples of the divalent linking group in L 2 in formula (1) include divalent aliphatic groups (for example, alkylene, substituted alkylene, alkenylene, substituted alkenylene, alkynylene , Substituted alkynylene groups), divalent aromatic groups (for example, arylalkylene groups, substituted arylalkylene groups), divalent heterocyclic groups, oxygen atoms (-O-), imino groups (-NH-), A substituted imino group (-NR 31 -, where R 31 is an aliphatic group, an aromatic group, or a heterocyclic group), a carbonyl group (-CO-), a combination of these, and the like. When the divalent linking group is an alkylene group, the number of carbon atoms in the alkylene group is preferably from 1 to 5, and more preferably from 1 to 2.
作為多官能硫醇化合物,具有2個以上的以式(1)表示之基團之以下述式(2)表示之化合物為更佳。As the polyfunctional thiol compound, a compound represented by the following formula (2) having two or more groups represented by the formula (1) is more preferable.
【化學式17】 【Chemical formula 17】
式(1)中,L1 表示單鍵或-CO-,L2 表示單鍵或2價的連結基。X表示n價的連結基,n表示2~6的整數。另外,複數個L1 及L2 可分別相同亦可不同。In formula (1), L 1 represents a single bond or -CO-, and L 2 represents a single bond or a divalent linking group. X represents an n-valent linking group, and n represents an integer of 2-6. In addition, a plurality of L 1 and L 2 may be the same or different.
式(2)中的L1 及L2 的態様與式(1)相同。 式(2)中的n為2~4為較佳,3或4為更佳。 作為式(2)中的n價的連結基亦即X,例如可舉出:-(CH2 )m -(m表示2~6的整數。)等2價的連結基;具有3個三羥甲基丙烷殘基及-(CH2 )p -(p表示2~6的整數。)之異氰脲環等3價的連結基;季戊四醇殘基等4價的連結基;或5價的連結基;二季戊四醇殘基等6價的連結基。The states of L 1 and L 2 in formula (2) are the same as those of formula (1). In formula (2), n is preferably 2 to 4, more preferably 3 or 4. As the n-valent linking group in formula (2), that is, X, for example: -(CH 2 ) m- (m represents an integer of 2 to 6) and other divalent linking groups; having 3 trihydroxy groups Trivalent linking group such as methyl propane residue and -(CH 2 ) p- (p represents an integer of 2-6.) isocyanurea ring; tetravalent linking group such as pentaerythritol residue; or 5 valent linking group Group; 6-valent linking group such as dipentaerythritol residues.
作為多官能硫醇化合物的具體例,例如,可舉出1,4-丁二醇雙(巰基乙酸酯)、季戊四醇四(3-巰基丙酸酯)、三羥甲基丙烷三(3-巰基丙酸酯)、季戊四醇四(3-巰基丙酸酯)、四甘醇雙(3-巰基丙酸酯)、二季戊四醇六(3-巰基丙酸酯)、季戊四醇四(巰基乙酸酯)、季戊四醇四(3-巰基丁酸酯)、丁二醇雙(3-巰基丁酸酯)、1,4-雙(3-巰基丁醯氧基)丁烷及1,4-雙(3-巰基丁氧基)丁烷、1,3,5-三(3-巰基丁氧基乙基)-1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮等。 其中,從硬化性組成物具有更優異之本發明的效果之角度考慮,多官能硫醇化合物是選自由季戊四醇四(3-巰基丙酸酯)及三羥甲基丙烷三(3-巰基丙酸酯)所組成之群組之至少一種為更佳。As specific examples of polyfunctional thiol compounds, for example, 1,4-butanediol bis(thioglycolate), pentaerythritol tetra(3-mercaptopropionate), trimethylolpropane tris(3- Mercaptopropionate), pentaerythritol tetra(3-mercaptopropionate), tetraethylene glycol bis(3-mercaptopropionate), dipentaerythritol hexa(3-mercaptopropionate), pentaerythritol tetra(mercaptoacetate) , Pentaerythritol tetrakis(3-mercaptobutyrate), butanediol bis(3-mercaptobutyrate), 1,4-bis(3-mercaptobutanoyloxy)butane and 1,4-bis(3- Mercaptobutoxy)butane, 1,3,5-tris(3-mercaptobutoxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione Wait. Among them, the polyfunctional thiol compound is selected from the group consisting of pentaerythritol tetrakis (3-mercaptopropionate) and trimethylolpropane tris (3-mercaptopropionic acid) from the viewpoint that the curable composition has more excellent effects of the present invention. At least one of the group consisting of ester) is more preferable.
〔任意成分〕 <聚合抑制劑> 硬化性組成物含有聚合抑制劑為較佳。藉由含有聚合抑制劑,硬化性組成物具有更優異之經時穩定性。另外,本說明書中,經時穩定性表示,即使在製備硬化性組成物之後保管規定期間時,亦能夠獲得具有優異之圖案形狀之硬化膜。 聚合抑制劑具有抑制在保管中的硬化性組成物中,進行多官能硫醇化合物與聚合性化合物的反應之作用,推斷為可獲得上述效果。 聚合抑制劑的含量相對於多官能硫醇化合物的含量,0.1~1.5質量%為較佳,0.3~1.0質量%為更佳。 若聚合抑制劑的含量在上述範圍內,則硬化性組成物具有更優異之經時穩定性。 並且,聚合抑制劑的含量相對於硬化性組成物的總固體成分,0.00055~0.055質量%為較佳,0.0015~0.01質量%為更佳。[Optional components] <Polymerization inhibitor> The curable composition preferably contains a polymerization inhibitor. By containing a polymerization inhibitor, the curable composition has more excellent stability over time. In addition, in this specification, stability over time means that even when the curable composition is prepared and stored for a predetermined period of time, a cured film having an excellent pattern shape can be obtained. The polymerization inhibitor has the effect of suppressing the reaction between the polyfunctional thiol compound and the polymerizable compound in the curable composition in storage, and it is estimated that the above-mentioned effect can be obtained. The content of the polymerization inhibitor relative to the content of the polyfunctional thiol compound is preferably 0.1 to 1.5% by mass, and more preferably 0.3 to 1.0% by mass. If the content of the polymerization inhibitor is within the above range, the curable composition has more excellent stability over time. In addition, the content of the polymerization inhibitor is preferably 0.00055 to 0.055% by mass relative to the total solid content of the curable composition, and more preferably 0.0015 to 0.01% by mass.
作為聚合抑制劑,並無特別限制,能夠使用用作聚合抑制劑之公知的化合物。作為用作聚合抑制劑之化合物,例如,可舉出酚系化合物、醌系化合物、受阻胺系化合物、吩噻嗪系化合物及硝基苯系化合物等。上述化合物可單獨使用1種,亦可同時使用2種以上。The polymerization inhibitor is not particularly limited, and a known compound used as a polymerization inhibitor can be used. Examples of compounds used as polymerization inhibitors include phenol-based compounds, quinone-based compounds, hindered amine-based compounds, phenothiazine-based compounds, and nitrobenzene-based compounds. The above-mentioned compounds may be used singly, or two or more of them may be used at the same time.
作為酚系化合物,例如,可舉出苯酚、4-甲氧基苯酚、氫醌、2-第三丁基氫醌、鄰苯二酚、4-第三丁基鄰苯二酚、2,6-二-第三丁基苯酚、2,6-二-第三丁基4-甲基苯酚、2,6-二-第三丁基4-以及苯酚、4-羥基甲基-2,6-二-第三丁基苯酚、季戊四醇四(3,5-二-第三丁基4-羥基苯基丙酸乙酯)、4-甲氧基-1-萘酚及1,4-二羥基萘等。Examples of phenolic compounds include phenol, 4-methoxyphenol, hydroquinone, 2-tert-butylhydroquinone, catechol, 4-tert-butylcatechol, 2,6 -Di-tertiary butylphenol, 2,6-di-tertiary butyl 4-methylphenol, 2,6-di-tertiary butyl 4- and phenol, 4-hydroxymethyl-2,6- Di-tert-butylphenol, pentaerythritol tetrakis (3,5-di-tert-butyl 4-hydroxyphenyl ethyl propionate), 4-methoxy-1-naphthol and 1,4-dihydroxynaphthalene Wait.
作為酚系化合物,以式(IH-1)表示之酚系化合物為較佳。As the phenolic compound, a phenolic compound represented by formula (IH-1) is preferred.
【化學式18】 【Chemical formula 18】
式(IH-1)中,R1 ~R5 分別獨立地表示氫原子、烷基、烯基、羥基、胺基、芳基、烷氧基、羧基、烷氧羰基或醯基。R1 ~R5 可分別連結而形成環。In formula (IH-1), R 1 to R 5 each independently represent a hydrogen atom, an alkyl group, an alkenyl group, a hydroxyl group, an amino group, an aryl group, an alkoxy group, a carboxyl group, an alkoxycarbonyl group, or an acyl group. R 1 to R 5 may be connected to each other to form a ring.
作為式(IH-1)中的R1 ~R5 ,氫原子、碳數1~5的烷基(例如,甲基及乙基等)、碳數1~5的烷氧基(例如,甲氧基及乙氧基等)、碳數2~4的烯基(例如,乙烯基等)或苯基為較佳。 其中,R1 及R5 分別獨立地為氫原子或第三丁基為更佳,R2 及R4 為氫原子為更佳,R3 為氫原子、碳數1~5的烷基或碳數1~5的烷氧基為更佳。 As R 1 to R 5 in the formula (IH-1), a hydrogen atom, an alkyl group having 1 to 5 carbons (for example, methyl and ethyl, etc.), an alkoxy group having 1 to 5 carbons (for example, methyl An oxy group, an ethoxy group, etc.), an alkenyl group having 2 to 4 carbon atoms (for example, a vinyl group, etc.), or a phenyl group are preferred. Among them, it is more preferable that R 1 and R 5 are independently a hydrogen atom or a tertiary butyl group, it is more preferable that R 2 and R 4 are a hydrogen atom, and R 3 is a hydrogen atom, an alkyl group having 1 to 5 carbons or a carbon. An alkoxy group having a number of 1 to 5 is more preferable.
作為醌系化合物,例如,可舉出1,4-苯醌、1,2-苯醌及1,4-萘醌等。Examples of quinone compounds include 1,4-benzoquinone, 1,2-benzoquinone, 1,4-naphthoquinone, and the like.
作為受阻胺系化合物,例如,可舉出以下述式(IH-2)表示之聚合抑制劑。As the hindered amine compound, for example, a polymerization inhibitor represented by the following formula (IH-2) can be cited.
【化學式19】 【Chemical formula 19】
式(IH-2)中的R6 表示氫原子、羥基、胺基、烷氧基、烷氧羰基或醯基。其中,氫原子或羥基為較佳,羥基為更佳。 式(IH-2)中的R7 ~R10 分別獨立地表示氫原子或烷基。作為R7 ~R10 所表示之烷基,碳數1~5的烷基為較佳,甲基或乙基為更佳。 R 6 in the formula (IH-2) represents a hydrogen atom, a hydroxyl group, an amino group, an alkoxy group, an alkoxycarbonyl group, or an acyl group. Among them, a hydrogen atom or a hydroxyl group is preferred, and a hydroxyl group is more preferred. R 7 to R 10 in formula (IH-2) each independently represent a hydrogen atom or an alkyl group. As the alkyl group represented by R 7 to R 10 , an alkyl group having 1 to 5 carbon atoms is preferable, and a methyl group or an ethyl group is more preferable.
作為聚合抑制劑,可將上述各化合物單獨使用1種,亦可同時使用2種,還可同時使用3種以上。 聚合抑制劑含有酚系化合物為較佳。其中,聚合抑制劑含有2種以上的酚系化合物為更佳。含有不同酚系化合物之硬化性組成物具有更優異之本發明的效果。 聚合抑制劑含有酚系化合物及受阻胺系化合物為較佳。含有酚系化合物及受阻胺系化合物之硬化性組成物具有更優異之本發明的效果。As the polymerization inhibitor, each of the above-mentioned compounds may be used singly, two kinds may be used simultaneously, or three or more kinds may be used simultaneously. The polymerization inhibitor preferably contains a phenolic compound. Among them, it is more preferable that the polymerization inhibitor contains two or more phenolic compounds. The curable composition containing different phenolic compounds has more excellent effects of the present invention. The polymerization inhibitor preferably contains a phenolic compound and a hindered amine compound. The curable composition containing a phenolic compound and a hindered amine compound has more excellent effects of the present invention.
<溶劑> 硬化性組成物含有溶劑為較佳。作為溶劑,可舉出水及有機溶劑。硬化性組成物含有有機溶劑為較佳。 硬化性組成物含有溶劑時,硬化性組成物的固體成分為10~40質量%為較佳。若硬化性組成物的固體成分為下限值以上,則黏度較低,塗佈性得到優化。而且,藉由反應性較高之化合物的濃度變低,經時穩定性得到優化。若硬化性組成物的固體成分為上限值以下,則黏度保持為較低程度,塗佈性得到優化。而且,比重較重之著色劑不易沉降,經時穩定性得到優化。<Solvent> The curable composition preferably contains a solvent. Examples of the solvent include water and organic solvents. The curable composition preferably contains an organic solvent. When the curable composition contains a solvent, the solid content of the curable composition is preferably 10-40% by mass. If the solid content of the curable composition is equal to or greater than the lower limit, the viscosity will be low and the coating properties will be optimized. Moreover, by reducing the concentration of the more reactive compound, the stability over time is optimized. If the solid content of the curable composition is equal to or less than the upper limit, the viscosity will be kept low and the coatability will be optimized. Moreover, colorants with heavier specific gravity are not easy to settle, and their stability over time is optimized.
(有機溶劑) 硬化性組成物含有有機溶劑時,作為有機溶劑的含量,相對於硬化性組成物的總質量,60~90質量%為較佳。 另外,有機溶劑可單獨使用1種,亦可同時使用2種以上。同時使用2種以上的有機溶劑時,其合計量成為上述範圍為較佳。(Organic solvent) When the curable composition contains an organic solvent, the content of the organic solvent is preferably 60 to 90% by mass relative to the total mass of the curable composition. Moreover, an organic solvent may be used individually by 1 type, and may use 2 or more types together. When two or more organic solvents are used at the same time, it is preferable that the total amount thereof falls within the above-mentioned range.
作為有機溶劑,並無特別限制,例如,可舉出丙酮、甲乙酮、環己烷、二氯乙烷、四氫呋喃、甲苯、乙二醇單甲醚、乙二醇單乙醚、乙二醇二甲醚、丙二醇單甲醚、丙二醇單乙醚、乙醯丙酮、環己酮、環戊酮、二丙酮醇、乙二醇單甲醚乙酸酯、乙二醇乙醚乙酸酯、乙二醇單異丙醚、乙二醇單丁醚乙酸酯、3-甲氧基丙醇、甲氧基乙氧基乙醇、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇二甲醚、二乙二醇二乙基醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、3-甲氧基乙酸丙酯、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基溶纖劑乙酸酯、3-甲氧基丙酸甲酯、2-庚酮、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、乙酸乙酯、乙酸丁酯、乳酸甲酯及乳酸乙酯等。The organic solvent is not particularly limited, and examples include acetone, methyl ethyl ketone, cyclohexane, dichloroethane, tetrahydrofuran, toluene, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, and ethylene glycol dimethyl ether. , Propylene glycol monomethyl ether, propylene glycol monoethyl ether, acetone, cyclohexanone, cyclopentanone, diacetone alcohol, ethylene glycol monomethyl ether acetate, ethylene glycol ethyl ether acetate, ethylene glycol monoisopropyl Ether, ethylene glycol monobutyl ether acetate, 3-methoxypropanol, methoxyethoxyethanol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether , Diethylene glycol diethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, 3-methoxypropyl acetate, N,N-dimethylformamide, dimethyl sulfide , Γ-butyrolactone, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, methyl 3-methoxypropionate, 2-heptanone , Ethyl Carbitol Acetate, Butyl Carbitol Acetate, Ethyl Acetate, Butyl Acetate, Methyl Lactate and Ethyl Lactate, etc.
含有2種以上的有機溶劑時,由選自由上述3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基溶纖劑乙酸酯、乳酸乙酯、二乙二醇二甲醚、乙酸丁酯、3-甲氧基丙酸甲酯、2-庚酮、環己酮、環戊酮、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇單甲醚及丙二醇單甲醚乙酸酯所組成之群組中的2種以上構成為較佳。When two or more organic solvents are contained, it is selected from the above-mentioned methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol Dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, cyclopentanone, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol Two or more types in the group consisting of monomethyl ether and propylene glycol monomethyl ether acetate are preferable.
(水) 硬化性組成物可含有水。水可以是有意添加者,亦可以是藉由添加硬化性組成物中包含之各成分而在硬化性組成物中不可避免地含有者。 水的含量相對於硬化性組成物的總質量,0.01~1質量%為較佳。若水的含量在上述範圍內,則製作硬化膜時抑制產生針孔,而且硬化膜的耐濕性得到提高。(Water) The hardenable composition may contain water. Water may be intentionally added, or may be inevitably contained in the curable composition by adding each component contained in the curable composition. The content of water is preferably 0.01 to 1% by mass relative to the total mass of the curable composition. When the water content is within the above range, the generation of pinholes when the cured film is produced is suppressed, and the moisture resistance of the cured film is improved.
<分散劑> 硬化性組成物含有分散劑為較佳。分散劑有助於提高著色劑的分散性。本說明書中,分散劑為與後述之黏結樹脂不同之成分。<Dispersant> The curable composition preferably contains a dispersant. The dispersant helps to improve the dispersibility of the colorant. In this specification, the dispersant is a different component from the binder resin described later.
硬化性組成物含有分散劑時,分散劑的含量相對於硬化性組成物的總固體成分,0.1質量%以上為較佳,0.5質量%以上為更佳,5質量%以上為進一步較佳,11質量%以上為特佳,17質量%以上為最佳。關於分散劑的含量的上限,相對於硬化性組成物的總固體成分,50質量%以下為較佳,30質量%以下為更佳,22質量%以下為進一步較佳。 若分散劑的含量為17質量%以上,則使硬化性組成物硬化來獲得之硬化膜的圖案形狀更優異。 分散劑可單獨使用1種,亦可同時使用2種以上。同時使用2種以上的分散劑時,合計量在上述範圍內為較佳。When the curable composition contains a dispersant, the content of the dispersant relative to the total solid content of the curable composition is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and more preferably 5% by mass or more. The mass% or more is particularly good, and 17 mass% or more is the best. Regarding the upper limit of the content of the dispersant, relative to the total solid content of the curable composition, 50% by mass or less is preferable, 30% by mass or less is more preferable, and 22% by mass or less is more preferable. When the content of the dispersant is 17% by mass or more, the pattern shape of the cured film obtained by curing the curable composition is more excellent. One type of dispersant may be used alone, or two or more types may be used at the same time. When two or more dispersants are used at the same time, the total amount is preferably within the above range.
作為分散劑,例如能夠適當選擇公知的顏料分散劑來使用。其中,高分子化合物為較佳。 作為分散劑,可舉出高分子分散劑〔例如,聚醯胺胺及其鹽、多羧酸及其鹽、高分子量不飽和酸酯、改質聚胺基甲酸酯、改質聚酯、改質聚(甲基)丙烯酸酯、(甲基)丙烯酸系共聚物、萘磺酸甲醛縮合物〕、聚氧乙烯烷基磷酸酯、聚氧乙烯烷基胺及顏料衍生物等。 高分子化合物依其結構,可進一步分類為直鏈狀高分子、末端改質型高分子、接枝型高分子及嵌段型高分子。As the dispersant, for example, a known pigment dispersant can be appropriately selected and used. Among them, polymer compounds are preferred. Examples of dispersants include polymer dispersants [for example, polyamide amines and their salts, polycarboxylic acids and their salts, high molecular weight unsaturated acid esters, modified polyurethanes, modified polyesters, Modified poly(meth)acrylate, (meth)acrylic copolymer, naphthalenesulfonic acid formaldehyde condensate], polyoxyethylene alkyl phosphate, polyoxyethylene alkyl amine and pigment derivatives, etc. Polymer compounds can be further classified into linear polymers, end-modified polymers, grafted polymers, and block polymers according to their structures.
(高分子化合物) 高分子化合物吸附於著色劑(例如,無機顏料)等被分散體的表面,發揮防止被分散體的再凝聚之作用。故,含有針對顏料表面的固定部位之末端改質型高分子、接枝型高分子及嵌段型高分子為較佳。(Polymer compound) The polymer compound is adsorbed on the surface of the dispersed body such as colorant (for example, inorganic pigment), and plays a role of preventing the re-aggregation of the dispersed body. Therefore, terminal-modified polymers, graft-type polymers, and block-type polymers containing fixed sites on the surface of the pigment are preferred.
高分子化合物含有包含接枝鏈之結構單元為較佳。本說明書中,「結構單元」的含義與「重複單元」相同。 該種含有包含接枝鏈之結構單元之高分子化合物藉由接枝鏈具有與溶劑的親和性,故是黑色顏料等著色劑的分散性及經時之後的分散穩定性(經時穩定性)優異者。含有包含接枝鏈之結構單元之高分子化合物藉由接枝鏈的存在,與聚合性化合物或其他能夠同時使用之樹脂等具有親和性。其結果,在鹼性顯影不易產生殘渣。 若接枝鏈變長,則立體排斥效果提高而黑色顏料等的分散性得到提高。另一方面,若接枝鏈過長,則向黑色顏料等著色顏料的吸附力下降,黑色顏料等的分散性處於下降的趨勢。故,接枝鏈為氫原子以外的原子數為40~10,000者為較佳,氫原子以外的原子數為50~2,000者為更佳,氫原子以外的原子數為60~500者為進一步較佳。 其中,接枝鏈表示共聚物的主鏈的根部(從主鏈支化之基團中與主鏈鍵結之原子)至從主鏈支化之基團的末端。The polymer compound preferably contains a structural unit including a graft chain. In this manual, "structural unit" has the same meaning as "repeating unit". This kind of polymer compound containing structural units containing graft chains has affinity with solvents through the graft chains, so it is the dispersibility of black pigments and other colorants and the dispersion stability over time (stability over time) Outstanding ones. The polymer compound containing the structural unit including the graft chain has affinity with the polymerizable compound or other resins that can be used at the same time due to the existence of the graft chain. As a result, residues are less likely to be generated in alkaline development. If the graft chain becomes longer, the steric repulsion effect is improved and the dispersibility of black pigments and the like is improved. On the other hand, if the graft chain is too long, the adsorption power to color pigments such as black pigments will decrease, and the dispersibility of black pigments and the like will tend to decrease. Therefore, the graft chain is preferably 40 to 10,000 atoms other than hydrogen atoms, more preferably 50 to 2,000 atoms other than hydrogen atoms, and more preferably 60 to 500 atoms other than hydrogen atoms. good. Wherein, the graft chain means the root of the main chain of the copolymer (atoms bonded to the main chain from the group branched from the main chain) to the end of the group branched from the main chain.
接枝鏈含有聚合物結構為較佳,作為該種聚合物結構,例如能夠舉出聚(甲基)丙烯酸酯結構(例如,聚(甲基)丙烯酸結構)、聚酯結構、聚胺基甲酸酯結構、聚脲結構、聚醯胺結構及聚醚結構。 為了提高接枝鏈與溶劑的相互作用性,並藉此提高黑色顏料等的分散性,接枝鏈是含有選自由聚酯結構、聚醚結構及聚(甲基)丙烯酸酯結構所組成之群組之至少一種之接枝鏈為較佳,含有聚酯結構或聚醚結構的至少任一個之接枝鏈為更佳。The graft chain preferably contains a polymer structure. Examples of the polymer structure include a poly(meth)acrylate structure (for example, a poly(meth)acrylic acid structure), a polyester structure, and a polyurethane structure. Acid ester structure, polyurea structure, polyamide structure and polyether structure. In order to improve the interaction between the graft chain and the solvent, and thereby improve the dispersibility of black pigments, etc., the graft chain contains a group selected from the group consisting of polyester structure, polyether structure and poly(meth)acrylate structure. A graft chain of at least one of the group is preferable, and a graft chain containing at least either a polyester structure or a polyether structure is more preferable.
作為該種含有接枝鏈之巨單體,並無特別限定,能夠適當使用含有反應性雙鍵性基之巨單體。The macromonomer containing a graft chain is not particularly limited, and a macromonomer containing a reactive double bond group can be suitably used.
與高分子化合物所含有之包含接枝鏈之結構單元對應,作為適合用於合成高分子化合物之市售的巨單體,可舉出AA-6(商品名、Toagosei Company, Limited.)、AA-10(商品名、Toagosei Company, Limited.製造)、AB-6(商品名、Toagosei Company, Limited.製造)、AS-6(商品名、Toagosei Company, Limited.)、AN-6(商品名、Toagosei Company, Limited.製造)、AW-6(商品名、Toagosei Company, Limited.製造)、AA-714(商品名、Toagosei Company, Limited.製造)、AY-707(商品名、Toagosei Company, Limited.製造)、AY-714(商品名、Toagosei Company, Limited.製造)、AK-5(商品名、Toagosei Company, Limited.製造)、AK-30(商品名、Toagosei Company, Limited.製造)、AK-32(商品名、Toagosei Company, Limited.製造)、Blemmer PP-100(商品名、NOF CORPORATION.製造)、Blemmer PP-500(商品名、NOF CORPORATION.製造)、Blemmer PP-800(商品名、NOF CORPORATION.製造)、Blemmer PP-1000(商品名、NOF CORPORATION.製造)、Blemmer 55-PET-800(商品名、NOF CORPORATION.製造)、Blemmer PME-4000(商品名、NOF CORPORATION.製造)、Blemmer PSE-400(商品名、NOF CORPORATION.製造)、Blemmer PSE-1300(商品名、NOF CORPORATION.製造)、Blemmer 43PAPE-600B(商品名、NOF CORPORATION.製造)等。其中,使用AA-6(商品名、Toagosei.Company, Limited.製造)、AA-10(商品名、Toagosei Company, Limited.)、AB-6(商品名、Toagosei Company, Limited.製造)、AS-6(商品名、Toagosei Company, Limited.)、AN-6(商品名、Toagosei Company, Limited.製造)及Blemmer PME-4000(商品名、NOF CORPORATION.製造)等為較佳。Corresponding to the structural unit containing the graft chain contained in the polymer compound, commercially available macromonomers suitable for synthesizing polymer compounds include AA-6 (trade name, Toagosei Company, Limited.), AA -10 (trade name, manufactured by Toagosei Company, Limited.), AB-6 (trade name, manufactured by Toagosei Company, Limited.), AS-6 (trade name, Toagosei Company, Limited.), AN-6 (trade name, Toagosei Company, Limited.), AW-6 (trade name, Toagosei Company, Limited.), AA-714 (trade name, Toagosei Company, Limited.), AY-707 (trade name, Toagosei Company, Limited.) Manufacturing), AY-714 (trade name, manufactured by Toagosei Company, Limited.), AK-5 (trade name, manufactured by Toagosei Company, Limited.), AK-30 (trade name, manufactured by Toagosei Company, Limited.), AK- 32 (trade name, manufactured by Toagosei Company, Limited.), Blemmer PP-100 (trade name, manufactured by NOF CORPORATION.), Blemmer PP-500 (trade name, manufactured by NOF CORPORATION.), Blemmer PP-800 (trade name, NOF Corporation.), Blemmer PP-1000 (trade name, manufactured by NOF CORPORATION.), Blemmer 55-PET-800 (trade name, manufactured by NOF CORPORATION.), Blemmer PME-4000 (trade name, manufactured by NOF CORPORATION.), Blemmer PSE-400 (trade name, manufactured by NOF CORPORATION.), Blemmer PSE-1300 (trade name, manufactured by NOF CORPORATION.), Blemmer 43PAPE-600B (trade name, manufactured by NOF CORPORATION.), and the like. Among them, AA-6 (trade name, manufactured by Toagosei Company, Limited.), AA-10 (trade name, Toagosei Company, Limited.), AB-6 (trade name, manufactured by Toagosei Company, Limited.), AS- 6 (trade name, Toagosei Company, Limited.), AN-6 (trade name, manufactured by Toagosei Company, Limited.), Blemmer PME-4000 (trade name, manufactured by NOF CORPORATION.), etc. are preferred.
分散劑含有選自由聚丙烯酸甲酯、聚甲基丙烯酸甲酯及環狀或鏈狀的聚酯所組成之群組之至少一種結構為較佳。分散劑含有選自由聚丙烯酸甲酯、聚甲基丙烯酸甲酯及鏈狀的聚酯所組成之群組之至少一種結構為更佳。上述分散劑含有選自由聚丙烯酸甲酯結構、聚甲基丙烯酸甲酯結構、聚己內酯結構及聚戊內酯結構所組成之群組之至少一種結構為進一步較佳。分散劑可以是在1個分散劑中單獨含有上述結構者,亦可以是在1個分散劑中含有複數個該種結構者。 其中,聚己內酯結構是指作為重複單元含有對ε-己內酯進行開環之結構者。聚戊內酯結構是指作為重複單元含有對δ-戊內酯進行開環之結構者。 作為含有聚己內酯結構之分散劑的具體例,可舉出下述式(1)及下述式(2)中的j及k為5者。並且,作為含有聚戊內酯結構之分散劑的具體例,可舉出下述式(1)及下述式(2)中的j及k為4者。 作為含有聚丙烯酸甲酯結構之分散劑的具體例,可舉出下述式(4)中的X5 為氫原子且R4 為甲基者。並且,作為含有聚甲基丙烯酸甲酯結構之分散劑的具體例,可舉出下述式(4)中的X5 為甲基且R4 為甲基者。The dispersant preferably contains at least one structure selected from the group consisting of polymethyl acrylate, polymethyl methacrylate, and cyclic or chain polyester. It is more preferable that the dispersant contains at least one structure selected from the group consisting of polymethyl acrylate, polymethyl methacrylate and chain polyester. It is further preferred that the dispersant contains at least one structure selected from the group consisting of a polymethyl acrylate structure, a polymethyl methacrylate structure, a polycaprolactone structure, and a polyvalerolactone structure. The dispersant may contain the above-mentioned structure in one dispersant alone, or may contain a plurality of such structures in one dispersant. Here, the polycaprolactone structure refers to a structure containing a ring-opening structure of ε-caprolactone as a repeating unit. The polyvalerolactone structure refers to a structure containing a ring-opening structure for δ-valerolactone as a repeating unit. As a specific example of the dispersant containing a polycaprolactone structure, j and k in the following formula (1) and following formula (2) are mentioned. In addition, as a specific example of the dispersant containing a polyvalerolactone structure, those in which j and k are 4 in the following formula (1) and the following formula (2) can be given. As a specific example of the dispersant containing a polymethyl acrylate structure, in the following formula (4), X 5 is a hydrogen atom and R 4 is a methyl group. In addition, as a specific example of the dispersant containing a polymethyl methacrylate structure, in the following formula (4), X 5 is a methyl group and R 4 is a methyl group.
・含有接枝鏈之結構單元 高分子化合物作為含有接枝鏈之結構單元,含有以下述式(1)~式(4)的任一個表示之結構單元為較佳,含有以下述式(1A)、下述式(2A)、下述式(3A)、下述式(3B)及下述(4)的任一個表示之結構單元為更佳。・As the structural unit containing the graft chain, the polymer compound containing the structural unit of the graft chain preferably contains a structural unit represented by any one of the following formulas (1) to (4), and contains the following formula (1A) , The structural unit represented by any one of the following formula (2A), the following formula (3A), the following formula (3B), and the following (4) is more preferable.
【化學式20】 【Chemical formula 20】
式(1)~式(4)中,W1 、W2 、W3 及W4 分別獨立地表示氧原子或NH。W1 、W2 、W3 及W4 為氧原子為較佳。 式(1)~式(4)中,X1 、X2 、X3 、X4 及X5 分別獨立地表示氫原子或1價的有機基團。X1 、X2 、X3 、X4 及X5 從合成方面的限制的觀點考慮,分別獨立地為氫原子或碳數(碳原子數)1~12的烷基為較佳,分別獨立地為氫原子或甲基為更佳,甲基為進一步較佳。In formulas (1) to (4), W 1 , W 2 , W 3 and W 4 each independently represent an oxygen atom or NH. Preferably, W 1 , W 2 , W 3 and W 4 are oxygen atoms. In formula (1) to formula (4), X 1 , X 2 , X 3 , X 4 and X 5 each independently represent a hydrogen atom or a monovalent organic group. X 1 , X 2 , X 3 , X 4, and X 5 are each independently a hydrogen atom or an alkyl group having 1 to 12 carbon atoms (carbon atoms) from the viewpoint of synthesis restriction, and each independently It is more preferable to be a hydrogen atom or a methyl group, and a methyl group is still more preferable.
式(1)~式(4)中,Y1 、Y2 、Y3 及Y4 分別獨立地表示2價的連結基,連結基的結構方面並無特別的限制。作為以Y1 、Y2 、Y3 及Y4 表示之2價的連結基,具體而言,可舉出下述(Y-1)~(Y-21)的連結基等為例。下述所示之結構中,A、B分別表示鍵結部位。下述所示之結構中,從合成的簡便性考慮,(Y-2)或(Y-13)為更佳。In formulas (1) to (4), Y 1 , Y 2 , Y 3 and Y 4 each independently represent a divalent linking group, and there is no particular restriction on the structure of the linking group. As the bivalent linking group represented by Y 1 , Y 2 , Y 3 and Y 4 , specifically, the following linking groups (Y-1) to (Y-21) and the like can be given as examples. In the structure shown below, A and B respectively represent bonding sites. Among the structures shown below, (Y-2) or (Y-13) is more preferable from the viewpoint of ease of synthesis.
【化學式21】 【Chemical formula 21】
式(1)~式(4)中,Z1 、Z2 、Z3 及Z4 分別獨立地表示1價的有機基團。有機基團的結構並無特別限定,具體而言,可舉出烷基、羥基、烷氧基、芳氧基、雜芳氧基、烷硫醚基、芳硫醚基、雜芳硫醚基及胺基等。該些中,作為以Z1 、Z2 、Z3 及Z4 表示之有機基團,尤其從分散性提高的觀點考慮,含有立體排斥效果者為較佳,分別獨立地為碳數5至24的烷基或烷氧基為更佳,其中,分別獨立地為碳數5至24的分支烷基、碳數5至24的環狀烷基或碳數5至24的烷氧基為進一步較佳。另外,烷氧基中包含之烷基可以是直鏈狀、支鏈狀及環狀的任一個。In formulas (1) to (4), Z 1 , Z 2 , Z 3 and Z 4 each independently represent a monovalent organic group. The structure of the organic group is not particularly limited. Specifically, it includes an alkyl group, a hydroxyl group, an alkoxy group, an aryloxy group, a heteroaryloxy group, an alkyl sulfide group, an arylene sulfide group, and a heteroarylene sulfide group. And amine groups and so on. Among these, as the organic groups represented by Z 1 , Z 2 , Z 3 and Z 4 , especially from the viewpoint of improving dispersibility, those containing stereorepulsive effects are preferred, and each independently has a carbon number of 5 to 24 The alkyl or alkoxy group is more preferably, wherein each independently a branched alkyl group having 5 to 24 carbons, a cyclic alkyl group having 5 to 24 carbons, or an alkoxy group having 5 to 24 carbons is further good. In addition, the alkyl group contained in the alkoxy group may be any of linear, branched, and cyclic.
式(1)~式(4)中,n、m、p及q分別獨立地為1至500的整數。 式(1)及式(2)中,j及k分別獨立地表示2~8的整數。從硬化性組成物的經時穩定性及顯影性的觀點考慮,式(1)及式(2)中的j及k為4~6的整數為較佳,5為最佳。In formula (1) to formula (4), n, m, p, and q are each independently an integer of 1 to 500. In formula (1) and formula (2), j and k each independently represent an integer of 2-8. From the viewpoint of the temporal stability and developability of the curable composition, it is preferable that j and k in the formulas (1) and (2) are integers of 4 to 6, and 5 is the most preferable.
式(3)中,R3 表示分支或直鏈的伸烷基,碳數1~10的伸烷基為較佳,碳數2或3的伸烷基為更佳。p為2~500時,存在複數個之R3 可相互相同亦可互不相同。 式(4)中,R4 表示氫原子或1價的有機基團,作為該1價的有機基團,結構上並無特別限定。R4 為氫原子、烷基、芳基或雜芳基為較佳,為氫原子或烷基為更佳。R4 為烷基時,碳數1~20的直鏈狀烷基、碳數3~20的分支狀烷基或碳數5~20的環狀烷基為較佳,碳數1~20的直鏈狀烷基為更佳,碳數1~6的直鏈狀烷基為進一步較佳。式(4)中,q為2~500時,接枝共聚物中存在複數個之X5 及R4 可相互相同亦可互不相同。In the formula (3), R 3 represents a branched or straight chain alkylene group, and an alkylene group having 1 to 10 carbon atoms is preferred, and an alkylene group having 2 or 3 carbon atoms is more preferred. When p is 2 to 500, the presence of a plurality of R 3 may be the same or different from each other. In formula (4), R 4 represents a hydrogen atom or a monovalent organic group, and the monovalent organic group is not particularly limited in structure. R 4 is preferably a hydrogen atom, an alkyl group, an aryl group or a heteroaryl group, and more preferably a hydrogen atom or an alkyl group. When R 4 is an alkyl group, a linear alkyl group having 1 to 20 carbons, a branched alkyl group having 3 to 20 carbons, or a cyclic alkyl group having 5 to 20 carbons are preferred, and those having 1 to 20 carbons are preferred. The linear alkyl group is more preferable, and the linear alkyl group having 1 to 6 carbon atoms is more preferable. In the formula (4), when q is 2 to 500, multiple X 5 and R 4 in the graft copolymer may be the same or different from each other.
高分子化合物可含有2種以上的不同結構且含有接枝鏈之結構單元。亦即,高分子化合物的分子中可以包含結構互不相同之以式(1)~式(4)表示之結構單元,式(1)~式(4)中,n、m、p及q分別表示2以上的整數時,式(1)及式(2)中,可在側鏈中包含j及k互不相同之結構,式(3)及式(4)中,分子內存在複數個之R3 、R4 及X5 可相互相同亦可互不相同。The polymer compound may contain two or more different structures and the structural unit of the graft chain. That is, the molecules of the polymer compound may contain structural units represented by formulas (1) to (4) that are different in structure. In formulas (1) to (4), n, m, p, and q are respectively When it represents an integer of 2 or more, in formulas (1) and (2), structures with different j and k can be included in the side chain. In formulas (3) and (4), there are multiple R 3 , R 4 and X 5 may be the same or different from each other.
作為以式(1)表示之結構單元,從硬化性組成物的經時穩定性及顯影性的觀點考慮,以下述式(1A)表示之結構單元為更佳。 作為以式(2)表示之結構單元,從硬化性組成物的經時穩定性及顯影性的觀點考慮,以下述式(2A)表示之結構單元為更佳。As the structural unit represented by the formula (1), from the viewpoint of the temporal stability and developability of the curable composition, the structural unit represented by the following formula (1A) is more preferable. As the structural unit represented by the formula (2), from the viewpoint of the temporal stability and developability of the curable composition, the structural unit represented by the following formula (2A) is more preferable.
【化學式22】 【Chemical formula 22】
式(1A)中,X1 、Y1 、Z1 及n的含義與式(1)中的X1 、Y1 、Z1 及n相同,較佳範圍亦相同。式(2A)中,X2 、Y2 、Z2 及m的含義與式(2)中的X2 、Y2 、Z2 及m相同,較佳範圍亦相同。In the formula (1A), X 1, X Y 1, Z 1 and n are as defined in the formula (1) is 1, Y 1, Z 1 and n, respectively, preferred ranges are also the same. In formula (2A), X 2, Y 2, Z 2 and m are as defined for the formula X (2) is 2, Y 2, Z 2 and the same as m, the preferred range is also the same.
作為以式(3)表示之結構單元,從硬化性組成物的經時穩定性及顯影性的觀點考慮,以下述式(3A)或式(3B)表示之結構單元為更佳。As the structural unit represented by the formula (3), from the viewpoint of the temporal stability and developability of the curable composition, the structural unit represented by the following formula (3A) or formula (3B) is more preferable.
【化學式23】 【Chemical formula 23】
式(3A)或(3B)中,X3 、Y3 、Z3 及p的含義與式(3)中的X3 、Y3 、Z3 及p相同,較佳範圍亦相同。Formula (3A) or (3B) in, 3, Y 3, Z 3 and same p X 3, Y 3, Z 3 and p are defined for the formula X (3) is, preferred ranges are also the same.
高分子化合物作為含有接枝鏈之結構單元,含有以式(1A)表示之結構單元為更佳。As the structural unit containing the graft chain, the polymer compound preferably contains the structural unit represented by formula (1A).
高分子化合物中,含有接枝鏈之結構單元(例如,以上述式(1)~式(4)表示之結構單元)以質量換算,相對於高分子化合物的總質量,以2~90%的範圍包含為較佳,以5~30%的範圍包含為更佳。若在該範圍內包含含有接枝鏈之結構單元,則黑色顏料的分散性較高,形成硬化膜時的顯影性良好。In the polymer compound, the structural unit containing the graft chain (for example, the structural unit represented by the above formula (1) to formula (4)) is calculated by mass, and relative to the total mass of the polymer compound, 2 to 90% It is preferable to include in the range, and it is more preferable to include in the range of 5 to 30%. If the structural unit containing the graft chain is included in this range, the dispersibility of the black pigment will be high, and the developability at the time of forming a cured film will be good.
・疏水性結構單元 高分子化合物含有與含有接枝鏈之結構單元不同(亦即,並不相當於含有接枝鏈之結構單元)之疏水性結構單元為較佳。其中,本說明書中,疏水性結構單元是不具有酸基(例如,羧酸基、磺酸基、磷酸基、酚性羥基等)之結構單元。・Hydrophobic structural unit It is preferable that the polymer compound contains a hydrophobic structural unit that is different from the structural unit containing the graft chain (that is, it is not equivalent to the structural unit containing the graft chain). However, in this specification, the hydrophobic structural unit is a structural unit that does not have an acid group (for example, a carboxylic acid group, a sulfonic acid group, a phosphoric acid group, a phenolic hydroxyl group, etc.).
疏水性結構單元是源自(對應)ClogP值為1.2以上的化合物(單體)之結構單元為較佳,是源自ClogP值為1.2~8的化合物之結構單元為更佳。藉此,能夠更可靠地顯現本發明的效果。The hydrophobic structural unit is preferably a structural unit derived from (corresponding to) a compound (monomer) having a ClogP value of 1.2 or more, and more preferably a structural unit derived from a compound having a ClogP value of 1.2-8. Thereby, the effect of the present invention can be more reliably expressed.
ClogP值是藉由能夠從Daylight Chemical Information System, Inc,獲得之程序「CLOGP」計算出之值。該程序提供藉由Hansch, Leo的fragmentapproach(參閱下述文獻)計算出之「計算logP」的值。Fragmentapproach依據化合物的化學結構,將化學結構分割為部分結構(片段),合計分配於該片段之logP貢獻量,藉此推算化合物的logP值。其詳細內容記載於以下文獻中。本說明書中,ClogP值表示使用藉由程序CLOGP v4.82計算出之值。 A. J. Leo, Comprehensive Medicinal Chemistry, Vol.4, C. Hansch, P. G. Sammnens, J. B. Taylor and C. A. Ramsden, Eds., p.295, Pergamon Press, 1990 C. Hansch & A. J. Leo. SUbstituent Constants For Correlation Analysis in Chemistry and Biology. John Wiley & Sons. A.J. Leo. Calculating logPoct from structure. Chem. Rev., 93, 1281-1306, 1993.The ClogP value is calculated by the program "CLOGP" that can be obtained from Daylight Chemical Information System, Inc. This program provides the value of "calculated logP" calculated by Hansch, Leo's fragment approach (refer to the following documents). Fragmentapproach divides the chemical structure into partial structures (fragments) based on the chemical structure of the compound, and sums up the logP contribution allocated to the fragments to calculate the logP value of the compound. The details are described in the following documents. In this manual, the ClogP value means the value calculated by the program CLOGP v4.82. AJ Leo, Comprehensive Medicinal Chemistry, Vol. 4, C. Hansch, PG Sammnens, JB Taylor and CA Ramsden, Eds., p.295, Pergamon Press, 1990 C. Hansch & AJ Leo. SUbstituent Constants For Correlation Analysis in Chemistry and Biology. John Wiley & Sons. AJ Leo. Calculating logPoct from structure. Chem. Rev., 93, 1281-1306, 1993.
logP表示分配係數P(Partition Coefficient)的常用對數,是以定量的數值表示某一有機化合物在油(通常為1-辛醇)與水的2相系的平衡中如何分配之物性值,由以下式表示。 logP=log(Coil/Cwater) 式中,Coil表示油相中的化合物的莫耳濃度,Cwater表示水相中的化合物的莫耳濃度。 若logP的值夾著0而正向(plus)增大,則表示油溶性增加,若絕對值負向(minus)增大,則表示水溶性增加,與有機化合物的水溶性有負相關,作為估計有機化合物的親疏水性之參數而廣泛利用。logP represents the common logarithm of the partition coefficient P (Partition Coefficient), which is a quantitative value that represents the physical property value of how an organic compound is distributed in the two-phase equilibrium of oil (usually 1-octanol) and water, as follows式 expression. logP=log(Coil/Cwater) In the formula, Coil represents the molar concentration of the compound in the oil phase, and Cwater represents the molar concentration of the compound in the water phase. If the value of logP sandwiches 0 and increases in the positive direction (plus), it means that the oil solubility increases. If the absolute value (minus) increases in the negative direction, it means that the water solubility increases, which is negatively correlated with the water solubility of organic compounds. It is widely used to estimate the hydrophilic and hydrophobic parameters of organic compounds.
高分子化合物作為疏水性結構單元,含有選自源自以下述式(i)~(iii)表示之單體的結構單元之1種以上的結構單元為較佳。As the hydrophobic structural unit, the polymer compound preferably contains one or more structural units selected from structural units derived from monomers represented by the following formulas (i) to (iii).
【化學式24】 【Chemical formula 24】
式(i)~(iii)中,R1 、R2 及R3 分別獨立地表示氫原子、鹵原子(例如,氟原子、氯原子、溴原子等)或碳數為1~6的烷基(例如,甲基、乙基、丙基等)。 R1 、R2 及R3 是氫原子或碳數為1~3的烷基為較佳,氫原子或甲基為更佳。R2 及R3 是氫原子為特佳。 X表示氧原子(-O-)或亞胺基(-NH-),氧原子為較佳。In formulas (i) to (iii), R 1 , R 2 and R 3 each independently represent a hydrogen atom, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, etc.) or an alkyl group having 1 to 6 carbon atoms (For example, methyl, ethyl, propyl, etc.). R 1 , R 2 and R 3 are preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom or a methyl group. R 2 and R 3 are particularly preferably hydrogen atoms. X represents an oxygen atom (-O-) or an imino group (-NH-), and an oxygen atom is preferred.
L是單鍵或2價的連結基。作為2價的連結基,可舉出2價的脂肪族基(例如,伸烷基、取代伸烷基、伸烯基、取代伸烯基、伸炔基、取代伸炔基)、2價的芳香族基(例如,伸芳基、取代伸芳基)、2價的雜環基、氧原子(-O-)、硫原子(-S-)、亞胺基(-NH-)、取代亞胺基(-NR31 -,其中,R31 為脂肪族基、芳香族基或雜環基)、羰基(-CO-)及該些的組合等。L is a single bond or a divalent linking group. Examples of the divalent linking group include divalent aliphatic groups (for example, alkylene, substituted alkylene, alkenylene, substituted alkenylene, alkynylene, and substituted alkynylene), divalent Aromatic groups (for example, aryl group, substituted aryl group), divalent heterocyclic group, oxygen atom (-O-), sulfur atom (-S-), imino group (-NH-), substituted arylene group An amino group (-NR 31 -, where R 31 is an aliphatic group, an aromatic group, or a heterocyclic group), a carbonyl group (-CO-), a combination of these, and the like.
2價的脂肪族基可具有環狀結構或分支結構。脂肪族基的碳數為1~20為較佳,1~15為更佳,1~10為進一步較佳。脂肪族基可以是不飽和脂肪族基,亦可以是飽和脂肪族基,飽和脂肪族基為較佳。並且,脂肪族基可具有取代基。取代基的例子可舉出鹵原子、芳香族基及雜環基等。The divalent aliphatic group may have a cyclic structure or a branched structure. The carbon number of the aliphatic group is preferably 1-20, more preferably 1-15, and still more preferably 1-10. The aliphatic group may be an unsaturated aliphatic group or a saturated aliphatic group, and a saturated aliphatic group is preferred. In addition, the aliphatic group may have a substituent. Examples of the substituent include a halogen atom, an aromatic group, and a heterocyclic group.
2價的芳香族基的碳數為6~20為較佳,6~15為更佳,6~10為進一步較佳。芳香族基可具有取代基。取代基的例子可舉出鹵原子、脂肪族基、芳香族基及雜環基等。The carbon number of the divalent aromatic group is preferably 6-20, more preferably 6-15, and still more preferably 6-10. The aromatic group may have a substituent. Examples of substituents include halogen atoms, aliphatic groups, aromatic groups, and heterocyclic groups.
2價的雜環基作為雜環含有5員環或6員環為較佳。雜環上可縮合有其他雜環、脂肪族環或芳香族環。雜環基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、氧代基(=O)、硫代基(=S)、亞胺基(=NH)、取代亞胺基(=N-R32 、其中,R32 為脂肪族基、芳香族基或雜環基)、脂肪族基、芳香族基或雜環基。The divalent heterocyclic group preferably contains a 5-membered ring or a 6-membered ring as a heterocyclic ring. The heterocyclic ring may be condensed with other heterocyclic rings, aliphatic rings or aromatic rings. The heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxyl groups, oxo groups (=O), thio groups (=S), imino groups (=NH), substituted imino groups (=NR 32 , where R 32 is an aliphatic group, an aromatic group or a heterocyclic group), an aliphatic group, an aromatic group or a heterocyclic group.
L是單鍵、伸烷基或含有氧伸烷基結構之2價的連結基為較佳。氧伸烷基結構是氧伸乙基結構或氧伸丙基結構為更佳。L可包含重複含有2個以上的氧伸烷基結構之聚氧伸烷基結構。作為聚氧伸烷基結構,聚氧伸乙基結構或聚氧伸丙基結構為較佳。聚氧伸乙基結構以-(OCH2 CH2 )n-表示,n為2以上的整數為較佳,2~10的整數為更佳。L is preferably a single bond, an alkylene group or a divalent linking group containing an oxyalkylene structure. The oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure. L may include a polyoxyalkylene structure containing two or more oxyalkylene structures repeatedly. As the polyoxyethylene structure, a polyoxyethylene structure or a polyoxypropylene structure is preferable. The polyoxyethylene structure is represented by -(OCH 2 CH 2 )n-, and n is preferably an integer of 2 or more, and more preferably an integer of 2-10.
Z可舉出脂肪族基(例如,烷基、取代烷基、不飽和烷基、取代不飽和烷基)、芳香族基(例如,芳基、取代芳基、伸芳基、取代伸芳基)、雜環基或該些的組合。該些基團中可包含氧原子(-O-)、硫原子(-S-)、亞胺基(-NH-)、取代亞胺基(-NR31 -,其中,R31 為脂肪族基、芳香族基或雜環基)、羰基(-CO-)。Z can include aliphatic groups (for example, alkyl groups, substituted alkyl groups, unsaturated alkyl groups, substituted unsaturated alkyl groups), aromatic groups (for example, aryl groups, substituted aryl groups, aryl groups, and substituted aryl groups). ), heterocyclic group or a combination of these. These groups may contain oxygen atoms (-O-), sulfur atoms (-S-), imino groups (-NH-), and substituted imino groups (-NR 31 -, where R 31 is an aliphatic group , Aromatic group or heterocyclic group), carbonyl group (-CO-).
脂肪族基可具有環狀結構或分支結構。脂肪族基的碳數為1~20為較佳,1~15為更佳,1~10為進一步較佳。脂肪族基中還包含環集合烴基、交聯環式烴基,作為環集合烴基的例子,包含雙環己基、全氫萘基、聯苯基及4-環己基苯基等。作為交聯環式烴環,例如,可舉出蒎烷(pinane)、莰烷(bornane)、降蒎烷(norpinane)、降莰烷(norbornane)、雙環辛烷環(雙環[2.2.2]辛烷環及雙環[3.2.1]辛烷環等)等2環式烴環、高布雷烷(homobledane)、金剛烷、三環[5.2.1.02 , 6 ]癸烷及三環[4.3.1.12 , 5 ]十一烷環等3環式烴環、以及四環[4.4.0.12 , 5 .17 , 10 ]十二烷及全氫-1,4-亞甲基-5,8-亞甲基萘環等4環式烴環等。交聯環式烴環中還包含縮合環式烴環,例如,全氫萘(十氫萘)、全氫蒽、全氫菲、全氫苊、全氫茀、全氫茚及全氫葩環等縮合有複數個5~8員環烷烴環之縮合環。 與不飽和脂肪族基相比,脂肪族基是飽和脂肪族基為較佳。脂肪族基可具有取代基。取代基的例子可舉出鹵原子、芳香族基及雜環基。其中,脂肪族基作為取代基不具有酸基。The aliphatic group may have a cyclic structure or a branched structure. The carbon number of the aliphatic group is preferably 1-20, more preferably 1-15, and still more preferably 1-10. The aliphatic group also includes a ring assembly hydrocarbyl group and a cross-linked cyclic hydrocarbyl group. Examples of the ring assembly hydrocarbyl group include bicyclohexyl, perhydronaphthyl, biphenyl, 4-cyclohexylphenyl, and the like. As the crosslinked cyclic hydrocarbon ring, for example, pinane, bornane, norpinane, norbornane, bicyclooctane ring (bicyclo[2.2.2] 2-cyclic hydrocarbon rings such as octane ring and bicyclic [3.2.1] octane ring, etc.), homobrylene (homobledane), adamantane, tricyclic [5.2.1.0 2 , 6 ] decane and tricyclic [4.3. cyclic hydrocarbon ring 3 1.1 2, 5] undecane ring, and tetracyclo [4.4.0.1 2, 5 .1 7, 10] dodecane and perhydro-1,4--5,8 -4-cyclic hydrocarbon rings such as methylene naphthalene ring, etc. The cross-linked cyclic hydrocarbon ring also includes a condensed cyclic hydrocarbon ring, for example, perhydronaphthalene (decahydronaphthalene), perhydroanthracene, perhydrophenanthrene, perhydroacenaphthene, perhydropyrene, perhydroindene, and perhydrogen ring Condensation has a plurality of 5 to 8-membered cycloalkane ring condensed ring. Compared with an unsaturated aliphatic group, the aliphatic group is preferably a saturated aliphatic group. The aliphatic group may have a substituent. Examples of the substituent include a halogen atom, an aromatic group, and a heterocyclic group. Among them, the aliphatic group does not have an acid group as a substituent.
芳香族基的碳數為6~20為較佳,6~15為更佳,6~10為進一步較佳。芳香族基可具有取代基。取代基的例子可舉出鹵原子、脂肪族基、芳香族基及雜環基。其中,芳香族基作為取代基不具有酸基。The carbon number of the aromatic group is preferably 6-20, more preferably 6-15, and still more preferably 6-10. The aromatic group may have a substituent. Examples of the substituent include a halogen atom, an aliphatic group, an aromatic group, and a heterocyclic group. Among them, the aromatic group does not have an acid group as a substituent.
雜環基作為雜環含有5員環或6員環為較佳。雜環上可縮合有其他雜環、脂肪族環或芳香族環。雜環基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、氧代基(=O)、硫代基(=S)、亞胺基(=NH)、取代亞胺基(=N-R32 ,其中,R32 為脂肪族基、芳香族基或雜環基)、脂肪族基、芳香族基及雜環基。其中,雜環基作為取代基不具有酸基。The heterocyclic group preferably contains a 5-membered ring or a 6-membered ring as a heterocyclic ring. The heterocyclic ring may be condensed with other heterocyclic rings, aliphatic rings or aromatic rings. The heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxyl groups, oxo groups (=O), thio groups (=S), imino groups (=NH), and substituted imino groups (=NR 32 , where R 32 is an aliphatic group, an aromatic group or a heterocyclic group), an aliphatic group, an aromatic group and a heterocyclic group. Among them, the heterocyclic group does not have an acid group as a substituent.
式(iii)中,R4 、R5 及R6 分別獨立地表示氫原子、鹵原子(例如,氟原子、氯原子及溴原子等)、碳數為1~6的烷基(例如,甲基、乙基、丙基等)、Z或-L-Z。其中,L及Z的含義與上述中的L及Z相同。作為R4 、R5 及R6 ,氫原子或碳數為1~3的烷基為較佳,氫原子為更佳。In the formula (iii), R 4 , R 5 and R 6 each independently represent a hydrogen atom, a halogen atom (for example, a fluorine atom, a chlorine atom, and a bromine atom, etc.), an alkyl group having 1 to 6 carbon atoms (for example, methyl Group, ethyl, propyl, etc.), Z or -LZ. However, the meanings of L and Z are the same as those of L and Z in the above. As R 4 , R 5 and R 6 , a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is preferred, and a hydrogen atom is more preferred.
本發明中,作為以上述通式(i)表示之單體,R1 、R2 及R3 為氫原子或甲基、L為單鍵或伸烷基或者包含氧伸烷基結構之2價的連結基、X為氧原子或亞胺基、Z為脂肪族基、雜環基或芳香族基之化合物為較佳。 作為以式(ii)表示之單體,R1 為氫原子或甲基、L為伸烷基、Z為脂肪族基、雜環基或芳香族基之化合物為較佳。 作為以式(iii)表示之單體,R4 、R5 及R6 為氫原子或甲基、Z為脂肪族基、雜環基或芳香族基之化合物為較佳。In the present invention, as a monomer represented by the above general formula (i), R 1 , R 2 and R 3 are hydrogen atoms or methyl groups, and L is a single bond or an alkylene group, or a divalent compound containing an oxyalkylene structure Compounds in which X is an oxygen atom or imino group, and Z is an aliphatic group, heterocyclic group or aromatic group are preferred. As the monomer represented by the formula (ii), a compound in which R 1 is a hydrogen atom or a methyl group, L is an alkylene group, and Z is an aliphatic group, a heterocyclic group, or an aromatic group is preferable. As the monomer represented by the formula (iii), compounds in which R 4 , R 5 and R 6 are a hydrogen atom or a methyl group, and Z is an aliphatic group, a heterocyclic group, or an aromatic group are preferred.
作為以式(i)~(iii)表示之代表性化合物的例子,可舉出選自丙烯酸酯類、甲基丙烯酸酯類及苯乙烯類等之自由基聚合性化合物。 作為以式(i)~(iii)表示之代表性化合物的例子,能夠參閱日本特開2013-249417號公報的段落0089~0093中記載的化合物,該些內容編入本說明書中。Examples of representative compounds represented by formulas (i) to (iii) include radically polymerizable compounds selected from acrylic esters, methacrylic esters, and styrenes. As examples of representative compounds represented by formulas (i) to (iii), reference can be made to the compounds described in paragraphs 0089 to 0093 of JP 2013-249417 A, and these contents are incorporated in this specification.
高分子化合物中,疏水性結構單元以質量換算,相對於高分子化合物的總質量,以10~90%的範圍包含為較佳,以20~80%的範圍包含為更佳。藉由含量在上述範圍內,可實現更加良好充分的圖案形成。In the polymer compound, the hydrophobic structural unit is calculated in terms of mass, and it is preferably contained in the range of 10 to 90%, and more preferably contained in the range of 20 to 80% relative to the total mass of the polymer compound. When the content is within the above range, more satisfactory and sufficient pattern formation can be achieved.
・可與黑色顔料等著色劑形成相互作用之官能基團 高分子化合物能夠導入可與黑色顏料等著色劑形成相互作用之官能基團。其中,高分子化合物還包含含有可與黑色顏料等著色劑形成相互作用之官能基團之結構單元為較佳。 作為可與該黑色顏料等著色劑形成相互作用之官能基團,例如,可舉出酸基、鹼性基、配位性基及具有反應性之官能基團等。 高分子化合物含有酸基、鹼性基、配位性基或具有反應性之官能基團時,分別含有包含酸基之結構單元、含有鹼性基之結構單元、含有配位性基之結構單元或含有反應性之結構單元為較佳。 尤其,高分子化合物進一步含有羧酸基等鹼可溶性基作為酸基,藉此能夠對高分子化合物賦予用於基於鹼顯影之圖案形成的顯影性。 亦即,藉由向高分子化合物導入鹼可溶性基,硬化性組成物中,作為有助於黑色顏料等著色劑的分散之分散劑的高分子化合物具有鹼可溶性。含有該種高分子化合物之硬化性組成物成為曝光部的遮光性優異者,且未曝光部的鹼顯影性得到提高。 藉由高分子化合物具有含有酸基之結構單元,高分子化合物變得易與溶劑整合且塗佈性亦提高之趨勢。 推測這是因為,含有酸基之結構單元中的酸基易與黑色顏料等著色劑相互作用,高分子化合物使黑色顏料等著色劑穩定地分散,並且使黑色顏料等著色劑分散之高分子化合物的黏度變低,高分子化合物本身亦容易穩定地分散。・Functional groups that can interact with colorants such as black pigments Polymer compounds can introduce functional groups that can interact with colorants such as black pigments. Among them, the polymer compound preferably further includes a structural unit containing a functional group that can interact with colorants such as black pigments. Examples of functional groups that can interact with colorants such as black pigments include acid groups, basic groups, coordinating groups, and reactive functional groups. When the polymer compound contains an acid group, a basic group, a coordination group or a reactive functional group, it contains a structural unit containing an acid group, a structural unit containing a basic group, and a structural unit containing a coordination group. Or it is preferable to contain reactive structural units. In particular, the polymer compound further contains an alkali-soluble group such as a carboxylic acid group as an acid group, whereby the polymer compound can be provided with developability for pattern formation by alkali development. That is, by introducing an alkali-soluble group into the polymer compound, the polymer compound as a dispersant that contributes to the dispersion of colorants such as black pigments in the curable composition has alkali solubility. The curable composition containing this type of polymer compound is excellent in the light-shielding property of the exposed part, and the alkali developability of the unexposed part is improved. Since the polymer compound has a structural unit containing an acid group, the polymer compound becomes easy to integrate with the solvent and the coating properties are also improved. It is presumed that this is because the acid group in the structural unit containing the acid group easily interacts with the colorant such as black pigment, and the polymer compound makes the colorant such as black pigment stably disperse, and the polymer compound disperse the colorant such as black pigment The viscosity becomes lower, and the polymer compound itself is easily dispersed stably.
含有作為酸基的鹼可溶性基之結構單元可以是與含有上述接枝鏈之結構單元相同的結構單元,亦可以是不同的結構單元,但是與上述疏水性結構單元不同的結構單元(亦即,並不相當於上述疏水性結構單元)。The structural unit containing the alkali-soluble group as an acid group may be the same structural unit as the structural unit containing the above-mentioned graft chain, or a different structural unit, but a structural unit different from the above-mentioned hydrophobic structural unit (that is, Does not correspond to the above hydrophobic structural unit).
作為可與黑色顏料等著色劑形成相互作用之官能基團亦即酸基,例如有羧酸基、磺酸基、磷酸基或酚性羥基等,羧酸基、磺酸基及磷酸基中的至少一種為較佳,從針對黑色顏料等著色劑的吸附力良好且著色劑的分散性較高之角度考慮,羧酸基為更佳。 亦即,高分子化合物還具有含有羧酸基、磺酸基及磷酸基中的至少一種之結構單元為較佳。As a functional group that can interact with black pigments and other colorants, that is, an acid group, for example, there are carboxylic acid group, sulfonic acid group, phosphoric acid group or phenolic hydroxyl group. Among them, carboxylic acid group, sulfonic acid group and phosphoric acid group At least one is preferable, and the carboxylic acid group is more preferable from the viewpoint of good adsorption force for colorants such as black pigments and high dispersibility of the colorants. That is, it is preferable that the polymer compound further has a structural unit containing at least one of a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group.
高分子化合物可具有1種或2種以上的含有酸基之結構單元。 高分子化合物可含有具有酸基之結構單元,亦可不含有,含有時,具有酸基之結構單元的含量以質量換算,相對於高分子化合物的總質量,5~80%為較佳,從抑制基於鹼顯影之圖像強度的損傷之觀點考慮,10~60%為更佳。The polymer compound may have one or more structural units containing acid groups. The polymer compound may contain structural units with acid groups or not. When it is contained, the content of structural units with acid groups is calculated by mass. Relative to the total mass of the polymer compound, 5 to 80% is preferred. From the viewpoint of damage to the image intensity of alkali development, 10-60% is more preferable.
作為可與黑色顏料等著色劑形成相互作用之官能基團亦即鹼性基,例如有一級胺基、二級胺基、三級胺基、含有N原子之雜環及醯胺基等,從針對黑色顏料等著色劑的吸附力良好且顏料的分散性較高之角度考慮,第3級胺基為較佳。高分子化合物能夠含有1種或2種以上的該些鹼性基。 高分子化合物可含有具有鹼性基之結構單元,亦可不含有,含有時,具有鹼性基之結構單元的含量以質量換算,相對於高分子化合物的總質量,0.01%以上且50%以下為較佳,從抑制阻礙顯影性之觀點考慮,0.01%以上且30%以下為更佳。As functional groups that can interact with black pigments and other colorants, that is, basic groups, for example, there are primary amino groups, secondary amino groups, tertiary amino groups, heterocycles containing N atoms, and amide groups. In view of the good adsorption power of colorants such as black pigments and the higher dispersibility of the pigments, the tertiary amino group is preferred. The polymer compound can contain one kind or two or more kinds of these basic groups. The polymer compound may or may not contain a structural unit with a basic group. When it is contained, the content of a structural unit with a basic group is calculated by mass. Relative to the total mass of the polymer compound, 0.01% or more and 50% or less is Preferably, from the viewpoint of suppressing the hindrance of developability, 0.01% or more and 30% or less are more preferable.
作為可與黑色顏料等著色劑形成相互作用之官能基團亦即配位性基及具有反應性之官能基團,例如可舉出乙醯基乙醯氧基、三烷氧基甲矽烷基、異氰酸酯基、酸酐及醯氯等。從針對黑色顏料等著色劑的吸附力良好且顏料的分散性較高之角度考慮,乙醯基乙醯氧基為較佳。高分子化合物可具有1種或2種以上的該些基。 高分子化合物可含有具有配位性基之結構單元或具有反應性之官能基團,亦可不含有,含有時,該些結構單元的含量以質量換算,相對於高分子化合物的總質量,10%以上且80%以下為較佳,從抑制阻礙顯影性之觀點考慮,20%以上且60%以下為更佳。As a functional group that can interact with colorants such as black pigments, that is, a coordinating group and a reactive functional group, for example, acetylacetoxy, trialkoxysilyl, Isocyanate group, acid anhydride and chlorinate etc. From the viewpoints of good adsorption force for colorants such as black pigments and high dispersibility of the pigments, acetylacetoxy is preferred. The polymer compound may have one kind or two or more kinds of these groups. The polymer compound may contain a structural unit with a coordinating group or a reactive functional group, or not. When it is contained, the content of the structural unit is calculated by mass, relative to the total mass of the polymer compound, 10% The above and 80% or less are preferable, and from the viewpoint of suppressing the hindrance of developability, 20% or more and 60% or less are more preferable.
高分子化合物除了接枝鏈以外還含有可與黑色顏料等著色劑形成相互作用之官能基團時,含有上述可與各種黑色顏料等著色劑形成相互作用之官能基團即可,並不特別限定該些官能基團如何被導入,高分子化合物含有選自源自以下述通式(iv)~(vi)表示之單體的結構單元之1種以上的結構單元為較佳。When the polymer compound contains, in addition to the graft chain, a functional group that can interact with colorants such as black pigments, it may contain the above-mentioned functional group that can interact with colorants such as various black pigments, and is not particularly limited. How these functional groups are introduced, the polymer compound preferably contains one or more structural units selected from structural units derived from monomers represented by the following general formulas (iv) to (vi).
【化學式25】 【Chemical formula 25】
式(iv)~式(vi)中,R11 、R12 及R13 分別獨立地表示氫原子、鹵原子(例如,氟原子、氯原子、溴原子等)或碳數為1~6的烷基(例如,甲基、乙基、丙基等)。 式(iv)~式(vi)中,R11 、R12 及R13 分別獨立地為氫原子或碳數為1~3的烷基為較佳,分別獨立地為氫原子或甲基為最佳。通式(iv)中,R12 及R13 分別為氫原子為更佳。In formulas (iv) to (vi), R 11 , R 12 and R 13 each independently represent a hydrogen atom, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, etc.) or an alkane having 1 to 6 carbon atoms Group (for example, methyl, ethyl, propyl, etc.). In formulas (iv) to (vi), R 11 , R 12 and R 13 are each independently a hydrogen atom or an alkyl group having 1 to 3 carbons, and each independently is a hydrogen atom or a methyl group. good. In the general formula (iv), it is more preferable that R 12 and R 13 are each a hydrogen atom.
式(iv)中的X1 表示氧原子(-O-)或亞胺基(-NH-),氧原子為較佳。 式(v)中的Y表示次甲基或氮原子。 X 1 in the formula (iv) represents an oxygen atom (-O-) or an imino group (-NH-), and an oxygen atom is preferred. Y in the formula (v) represents a methine group or a nitrogen atom.
式(iv)~式(v)中的L1 表示單鍵或2價的連結基。作為2價的連結基的例子,可舉出2價的脂肪族基(例如,伸烷基、取代伸烷基、伸烯基、取代伸烯基、伸炔基及取代伸炔基)、2價的芳香族基(例如,伸芳基及取代伸芳基)、2價的雜環基、氧原子(-O-)、硫原子(-S-)、亞胺基(-NH-)、取代亞胺鍵(-NR31 ’-,其中,R31 ’為脂肪族基、芳香族基或雜環基)、羰基鍵(-CO-)及該些組合等。 L 1 in formula (iv) to formula (v) represents a single bond or a divalent linking group. Examples of divalent linking groups include divalent aliphatic groups (for example, alkylene, substituted alkylene, alkenylene, substituted alkenylene, alkynylene, and substituted alkynylene), 2 Valence aromatic groups (for example, aryl and substituted aryl groups), divalent heterocyclic groups, oxygen atoms (-O-), sulfur atoms (-S-), imino groups (-NH-), substituted imine bond (-NR 31 '-, wherein, R 31' is an aliphatic group, an aromatic group or a heterocyclic group), carbonyl bond (-CO-), and the plurality of combinations and the like.
2價的脂肪族基可具有環狀結構或分支結構。脂肪族基的碳數為1~20為較佳,1~15為更佳,1~10為進一步較佳。與不飽和脂肪族基相比,脂肪族基為飽和脂肪族基為較佳。脂肪族基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、芳香族基及雜環基。The divalent aliphatic group may have a cyclic structure or a branched structure. The carbon number of the aliphatic group is preferably 1-20, more preferably 1-15, and still more preferably 1-10. Compared with an unsaturated aliphatic group, the aliphatic group is preferably a saturated aliphatic group. The aliphatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aromatic group, and a heterocyclic group.
2價的芳香族基的碳數為6~20為較佳,6~15為更佳,6~10為進一步較佳。芳香族基可具有取代基。取代基的例子可舉出鹵原子、羥基、脂肪族基、芳香族基及雜環基。The carbon number of the divalent aromatic group is preferably 6-20, more preferably 6-15, and still more preferably 6-10. The aromatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aliphatic group, an aromatic group, and a heterocyclic group.
2價的雜環基作為雜環含有5員環或6員環為較佳。雜環中可縮合有其他雜環、脂肪族環或芳香族環中的1個以上。雜環基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、氧代基(=O)、硫代基(=S)、亞胺基(=NH)、取代亞胺基(=N-R32 ,其中,R32 為脂肪族基、芳香族基或雜環基)、脂肪族基、芳香族基及雜環基。The divalent heterocyclic group preferably contains a 5-membered ring or a 6-membered ring as a heterocyclic ring. One or more of other heterocyclic rings, aliphatic rings, or aromatic rings may be condensed in the heterocyclic ring. The heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxyl groups, oxo groups (=O), thio groups (=S), imino groups (=NH), and substituted imino groups (=NR 32 , where R 32 is an aliphatic group, an aromatic group or a heterocyclic group), an aliphatic group, an aromatic group and a heterocyclic group.
L1 是單鍵、伸烷基或含有氧伸烷基結構之2價的連結基為較佳。氧伸烷基結構是氧伸乙基結構或氧伸丙基結構為更佳。L1 可含有重複包含2個以上的氧伸烷基結構之聚氧伸烷基結構。作為聚氧伸烷基結構,聚氧伸乙基結構或聚氧伸丙基結構為較佳。聚氧伸乙基結構以-(OCH2 CH2 )n -表示,n為2以上的整數為較佳,2~10的整數為更佳。L 1 is preferably a single bond, an alkylene group or a divalent linking group containing an oxyalkylene structure. The oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure. L 1 may contain a polyoxyalkylene structure including two or more oxyalkylene structures repeatedly. As the polyoxyethylene structure, a polyoxyethylene structure or a polyoxypropylene structure is preferable. The polyoxyethylene structure is represented by -(OCH 2 CH 2 ) n -, and n is preferably an integer of 2 or more, and more preferably an integer of 2-10.
式(iv)~式(vi)中,Z1 表示接枝鏈以外可與黑色顏料等著色劑形成相互作用之官能基團,羧酸基及三級胺基為較佳,羧酸基為更佳。In formulas (iv) to (vi), Z 1 represents a functional group other than the graft chain that can interact with colorants such as black pigments. Carboxylic acid groups and tertiary amine groups are preferred, and carboxylic acid groups are more preferred. good.
式(vi)中,R14 、R15 及R16 分別獨立地表示氫原子、鹵原子(例如,氟原子、氯原子、溴原子等)、碳數為1~6的烷基(例如,甲基、乙基及丙基等)、-Z1 或L1 -Z1 。其中,L1 及Z1 的含義與上述中的L1 及Z1 相同,較佳例亦相同。作為R14 、R15 及R16 ,分別獨立地為氫原子、或碳數為1~3的烷基為較佳,氫原子為更佳。In formula (vi), R 14 , R 15 and R 16 each independently represent a hydrogen atom, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, etc.), an alkyl group having 1 to 6 carbon atoms (for example, a , ethyl and propyl, etc.), - Z 1 or L 1 -Z 1. Wherein, L 1 and Z 1 meaning the same as the above L 1 and Z 1, preferred embodiments are also the same. As R 14 , R 15 and R 16 , each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is preferred, and a hydrogen atom is more preferred.
作為以式(iv)表示之單體,R11 、R12 及R13 分別獨立地為氫原子或甲基、L1 為伸烷基或含有氧伸烷基結構之2價的連結基、X1 為氧原子或亞胺基、Z1 為羧酸基之化合物為較佳。 作為以式(v)表示之單體,R11 為氫原子或甲基、L1 為伸烷基、Z1 為羧酸基、Y為次甲基之化合物為較佳。 而且,作為以式(vi)表示之單體,R14 、R15 及R16 分別獨立地為氫原子或甲基、L1 為單鍵或伸烷基、Z1 為羧酸基之化合物為較佳。As a monomer represented by formula (iv), R 11 , R 12 and R 13 are each independently a hydrogen atom or a methyl group, L 1 is an alkylene group or a divalent linking group containing an oxyalkylene structure, X A compound in which 1 is an oxygen atom or an imino group, and Z 1 is a carboxylic acid group is preferred. As the monomer represented by the formula (v), a compound in which R 11 is a hydrogen atom or a methyl group, L 1 is an alkylene group, Z 1 is a carboxylic acid group, and Y is a methine group is preferred. Furthermore, as a monomer represented by the formula (vi), compounds in which R 14 , R 15 and R 16 are each independently a hydrogen atom or a methyl group, L 1 is a single bond or an alkylene group, and Z 1 is a carboxylic acid group are Better.
以下,示出以式(iv)~式(vi)表示之單體(化合物)的代表例。 作為單體的例子,可舉出甲基丙烯酸、巴豆酸、異巴豆酸、分子內含有加成聚合性雙鍵及羥基之化合物(例如,甲基丙烯酸2-羥乙酯)與琥珀酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與鄰苯二甲酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與四羥基鄰苯二甲酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與偏苯三酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與均苯四甲酸酐的反應物、丙烯酸、丙烯酸二聚物、丙烯酸低聚物、馬來酸、伊康酸、反丁烯二酸、4-乙烯基安息香酸、乙烯基苯酚及4-羥基苯甲基丙烯醯胺等。Hereinafter, representative examples of monomers (compounds) represented by formula (iv) to formula (vi) are shown. Examples of monomers include the reaction of methacrylic acid, crotonic acid, isocrotonic acid, compounds containing addition polymerizable double bonds and hydroxyl groups in the molecule (for example, 2-hydroxyethyl methacrylate) and succinic anhydride The reaction product of a compound containing an addition polymerizable double bond and a hydroxyl group in the molecule and phthalic anhydride, a reaction product of a compound containing an addition polymerizable double bond and a hydroxyl group in the molecule and tetrahydroxyphthalic anhydride, A reaction product of a compound containing an addition polymerizable double bond and a hydroxyl group and trimellitic anhydride, a reaction product of a compound containing an addition polymerizable double bond and a hydroxyl group and a pyromellitic anhydride in the molecule, acrylic acid, acrylic acid dimer, acrylic acid Oligomers, maleic acid, itaconic acid, fumaric acid, 4-vinyl benzoic acid, vinyl phenol and 4-hydroxybenzyl acrylamide, etc.
從與黑色顏料等著色劑的相互作用、分散穩定性及向顯影液的浸透性的觀點考慮,含有可與黑色顏料等著色劑形成相互作用之官能基團之結構單元的含量相對於高分子化合物的總質量,0.05質量%~90質量%為較佳,1.0質量%~80質量%為更佳,10質量%~70質量%為進一步較佳。From the viewpoints of interaction with colorants such as black pigments, dispersion stability, and permeability to developing solutions, the content of structural units containing functional groups that can interact with colorants such as black pigments is relative to that of polymer compounds. For the total mass of, 0.05% by mass to 90% by mass is preferable, 1.0% by mass to 80% by mass is more preferable, and 10% by mass to 70% by mass is still more preferable.
・其他結構單元 而且,為了提高圖像強度等各種性能,高分子化合物可在無損本發明的效果之前提下,進一步含有與含有接枝鏈之結構單元、疏水性結構單元及含有可與黑色顏料等著色劑形成相互作用之官能基團之結構單元不同之、具有各種功能之其他結構單元(例如,具有與用於分散物之分散介質含有親和性之官能基團等之結構單元)。 作為該種其他結構單元,例如可舉出源自選自丙烯腈類及甲基丙烯腈類等之自由基聚合性化合物的結構單元。 高分子化合物能夠使用1種或者2種以上的該些其他結構單元,其含量以質量換算,相對於高分子化合物的總質量,0%以上且80%以下為較佳,10%以上且60%以下為更佳。含量在上述範圍內可維持充分的圖案形成性。・Other structural units In addition, in order to improve various properties such as image strength, the polymer compound can further contain structural units containing graft chains, hydrophobic structural units, and contain black pigments without compromising the effects of the present invention. Other structural units with various functions (for example, structural units with functional groups that have affinity with the dispersion medium used for the dispersion) are different from the structural units of the functional groups that interact with other colorants. Examples of such other structural units include structural units derived from radically polymerizable compounds selected from acrylonitriles and methacrylonitriles. The polymer compound can use one or more of these other structural units, and the content is calculated by mass. Relative to the total mass of the polymer compound, 0% or more and 80% or less is preferred, 10% or more and 60% The following is better. The content can maintain sufficient pattern formability within the above-mentioned range.
・高分子化合物的物性 高分子化合物的酸值為0mgKOH/g以上且250mgKOH/g以下的範圍為較佳,10mgKOH/g以上且200mgKOH/g以下的範圍為更佳,20mgKOH/g以上且120mgKOH/g以下的範圍進一步較佳。 若高分子化合物的酸值為160mgKOH/g以下,則更有效地抑制形成硬化膜時的顯影中的圖案剝離。若高分子化合物的酸值為10mgKOH/g以上,則鹼顯影性更加良好。並且,若高分子化合物的酸值為20mgKOH/g以上,則能夠更加抑制黑色顏料等著色劑的沉降,能夠使粗大粒子數更少,能夠更加提高硬化性組成物的經時穩定性。・Physical properties of the polymer compound The acid value of the polymer compound is preferably in the range of 0 mgKOH/g or more and 250 mgKOH/g, more preferably in the range of 10 mgKOH/g or more and 200 mgKOH/g, and 20 mgKOH/g or more and 120 mgKOH/g. The range of g or less is more preferable. If the acid value of the polymer compound is 160 mgKOH/g or less, it is more effective to suppress pattern peeling during development when the cured film is formed. If the acid value of the polymer compound is 10 mgKOH/g or more, the alkali developability is more favorable. In addition, when the acid value of the polymer compound is 20 mgKOH/g or more, the sedimentation of colorants such as black pigments can be more suppressed, the number of coarse particles can be reduced, and the temporal stability of the curable composition can be further improved.
高分子化合物的酸值例如能夠由高分子化合物中的酸基的平均含量計算。並且,能夠藉由改變含有高分子化合物的構成成份亦即酸基之結構單元的含量來獲得具有所希望的酸值之樹脂。The acid value of the polymer compound can be calculated from the average content of acid groups in the polymer compound, for example. In addition, a resin having a desired acid value can be obtained by changing the content of the structural unit of the acid group, which is the constituent component of the polymer compound.
形成遮光膜時,從顯影時的圖案剝離的抑制和顯影性的觀點考慮,本發明中的高分子化合物的重量平均分子量作為藉由GPC (Gel Permeation Chromatography:凝膠滲透層析法)法之聚苯乙烯換算值,4,000以上且300,000以下為較佳,5,000以上且200,000以下為更佳,6,000以上且100,000以下進一步較佳,10,000以上且50,000以下為特佳。 GPC法基於如下方法,亦即,利用HLC-8020GPC(TOSOH CORPORATION.製造),作為管柱使用TSKgel SuperHZM-H、TSKgel SuperHZ4000、TSKgel SuperHZ2000(TOSOH CORPORATION製造、4.6mmID×15cm),作為洗提液使用THF(四氫呋喃)。When forming a light-shielding film, from the viewpoint of suppression of pattern peeling during development and developability, the weight average molecular weight of the polymer compound in the present invention is used as the polymerization method by GPC (Gel Permeation Chromatography) method. The styrene conversion value is preferably 4,000 or more and 300,000 or less, more preferably 5,000 or more and 200,000 or less, more preferably 6,000 or more and 100,000 or less, and particularly preferably 10,000 or more and 50,000 or less. The GPC method is based on the following method, that is, using HLC-8020GPC (manufactured by TOSOH CORPORATION), using TSKgel SuperHZM-H, TSKgel SuperHZ4000, TSKgel SuperHZ2000 (manufactured by TOSOH CORPORATION, 4.6mmID×15cm) as a column, and used as an eluent THF (tetrahydrofuran).
高分子化合物能夠依公知的方法合成,作為合成高分子化合物時使用之溶劑,例如可舉出二氯乙烷、環己酮、甲乙酮、丙酮、甲醇、乙醇、丙醇、丁醇、乙二醇單甲醚、乙二醇單乙醚、2-甲氧基乙基乙酸酯、1-甲氧基-2-丙醇、1-甲氧基-2-乙酸丙酯、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、二甲基亞碸、甲苯、乙酸乙酯、乳酸甲酯及乳酸乙酯等。該些溶劑可單獨使用亦可混合2種以上來使用。The polymer compound can be synthesized according to a known method. As a solvent used in the synthesis of polymer compound, for example, dichloroethane, cyclohexanone, methyl ethyl ketone, acetone, methanol, ethanol, propanol, butanol, ethylene glycol Monomethyl ether, ethylene glycol monoethyl ether, 2-methoxyethyl acetate, 1-methoxy-2-propanol, 1-methoxy-2-propyl acetate, N,N-dimethyl Methyl methamide, N,N-dimethyl acetamide, dimethyl sulfide, toluene, ethyl acetate, methyl lactate and ethyl lactate, etc. These solvents may be used alone or in mixture of two or more kinds.
作為高分子化合物的具體例,可舉出Kusumoto Chemicals, Ltd. 製造「DA-7301」、BYK Chemie公司製造「Disperbyk-101(聚醯胺胺磷酸鹽)、107(羧酸酯)、110(含有酸基之共聚物)、111(磷酸系分散劑)、130(聚醯胺)、161、162、163、164、165、166、170、190(高分子共聚物)」、「BYK-P104、P105(高分子量不飽和聚羧酸)」、EFKA公司製造「EFKA4047、4050~4010~4165(聚胺基甲酸酯系)、EFKA4330~4340(嵌段共聚物)、4400~4402(改質聚丙烯酸酯)、5010(聚酯醯胺)、5765(高分子量聚羧酸鹽)、6220(脂肪酸聚酯)、6745(酞菁衍生物)、6750(偶氮顏料衍生物)」、Ajinomoto Fine-Techno Co.,Inc.製造「AJISPER PB821、PB822、PB880、PB881」、Kyoeisha Chemical Co., Ltd.製造「Flowlen TG-710(胺基甲酸酯低聚物)」、「polyflow No.50E、No.300(丙烯酸系共聚物)」、Kusumoto Chemicals, Ltd.製造「disparon KS-860、873SN、874、#2150(脂肪族多價羧酸)、#7004(聚醚酯)、DA-703-50、DA-705、DA-725」、Kao Corporation 製造「DEMOL RN、N(萘磺酸福馬林縮聚物)、MS、C、SN-B(芳香族磺酸福馬林縮聚物)」、「HOMOGENOL L-18(高分子聚羧酸)」、「EMULGEN920、930、935、985(聚氧乙烯壬基苯基醚)」、「ACETAMIN86(硬脂胺乙酸鹽)」、Lubrizol Japan Limited 製造「Solsperse 5000(酞菁衍生物)、22000(偶氮顏料衍生物)、13240(聚酯胺)、3000、12000、17000、20000、27000(在末端部具有功能部之高分子)、24000、28000、32000、38500(接枝型共聚物)」、Nikko Chemicals Co., Ltd.製造「NIKKOL T106(聚氧乙烯脫水山梨糖醇單油酸酯)、MYS-IEX(聚氧乙烯硬脂酸酯)」、Kawaken Fine Chemicals Co., Ltd.製造「HINOACT T-8000E」等、Shin-Etsu Chemical Co., Ltd.製造「有機矽氧烷聚合物KP341」、Yusho Co.,Ltd.製造「W001:陽離子系界面活性劑」、聚氧乙烯月桂醚、聚氧乙烯硬脂基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚、聚乙二醇月桂酸酯、聚乙二醇二硬脂酸酯、脫水山梨糖醇脂肪酸酯等非離子系界面活性劑、「W004、W005、W017」等陰離子系界面活性劑、Morishita Sangyo Co., Ltd.製造「EFKA-46、EFKA-47、EFKA-47EA、EFKA聚合物100、EFKA聚合物400、EFKA聚合物401、EFKA聚合物450」、SAN NOPCO LIMITED製造「Disperse Aid 6、Disperse Aid 8、Disperse Aid 15、Disperse Aid 9100」等高分子分散劑、ADEKA CORPORATION製造「ADEKA Pluronic L31、F38、L42、L44、L61、L64、F68、L72、P95、F77、P84、F87、P94、L101、P103、F108、L121、P-123」、及Sanyo Chemical Industries, Ltd.製造「Ionet(商品名) S-20」等。並且,還能夠使用Acrylic base FFS-6752、Acrylic base FFS-187、Akurikyua-RD-F8及Cyclomer P。 作為兩性樹脂的市售品,例如,可舉出BYK Chemie GmbH製造的DISPERBYK-130、DISPERBYK-140、DISPERBYK-142、DISPERBYK-145、DISPERBYK-180、DISPERBYK-187、DISPERBYK-191、DISPERBYK-2001、DISPERBYK-2010、DISPERBYK-2012、DISPERBYK-2025、BYK-9076、Ajinomoto Fine-Techno Co.,Inc.製造的AJISPER PB821、AJISPER PB822及AJISPER PB881等。 該些高分子化合物可單獨使用1種,亦可同時使用2種以上。Specific examples of polymer compounds include "DA-7301" manufactured by Kusumoto Chemicals, Ltd., "Disperbyk-101 (polyamide phosphate), 107 (carboxylate), 110 (containing Acid-based copolymer), 111 (phosphate-based dispersant), 130 (polyamide), 161, 162, 163, 164, 165, 166, 170, 190 (polymer copolymer)", "BYK-P104, P105 (high molecular weight unsaturated polycarboxylic acid)", "EFKA4047, 4050-4010-4165 (urethane series), EFKA 4330-4340 (block copolymer), 4400-4402 (modified poly Acrylate), 5010 (polyesteramide), 5765 (high molecular weight polycarboxylate), 6220 (fatty acid polyester), 6745 (phthalocyanine derivative), 6750 (azo pigment derivative)", Ajinomoto Fine- "AJISPER PB821, PB822, PB880, PB881" manufactured by Techno Co., Inc., "Flowlen TG-710 (urethane oligomer)" manufactured by Kyoeisha Chemical Co., Ltd., "polyflow No.50E, No .300 (acrylic copolymer)", manufactured by Kusumoto Chemicals, Ltd. "disparon KS-860, 873SN, 874, #2150 (aliphatic polyvalent carboxylic acid), #7004 (polyether ester), DA-703-50 , DA-705, DA-725", Kao Corporation "DEMOL RN, N (formalin naphthalenesulfonate condensation polymer), MS, C, SN-B (aromatic sulfonate formalin condensation polymer)", "HOMOGENOL L -18 (polymer polycarboxylic acid)", "EMULGEN920, 930, 935, 985 (polyoxyethylene nonyl phenyl ether)", "ACETAMIN86 (stearyl amine acetate)", Lubrizol Japan Limited "Solsperse 5000 ( Phthalocyanine derivatives), 22000 (azo pigment derivatives), 13240 (polyester amine), 3000, 12000, 17000, 20000, 27000 (polymers with functional parts at the end), 24000, 28000, 32000, 38500 (Graft copolymer)", "NIKKOL T106 (polyoxyethylene sorbitan monooleate), MYS-IEX (polyoxyethylene stearate)" manufactured by Nikko Chemicals Co., Ltd., Kawaken Fine Che "HINOACT T-8000E" manufactured by micals Co., Ltd., "organosiloxane polymer KP341" manufactured by Shin-Etsu Chemical Co., Ltd., "W001: cationic surfactant" manufactured by Yusho Co., Ltd. ", polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, polyethylene glycol laurate, polyoxyethylene Nonionic surfactants such as ethylene glycol distearate and sorbitan fatty acid esters, anionic surfactants such as "W004, W005, and W017", "EFKA-46" manufactured by Morishita Sangyo Co., Ltd. , EFKA-47, EFKA-47EA, EFKA polymer 100, EFKA polymer 400,
作為高分子化合物的具體例,能夠參閱日本特開2013-249417號公報的段落0127~0129中記載的高分子化合物,該些內容編入本說明書中。As a specific example of the polymer compound, the polymer compound described in paragraphs 0127 to 0129 of JP 2013-249417 A can be referred to, and these contents are incorporated in this specification.
作為分散劑,除了上述的高分子化合物以外,還能夠使用日本特開2010-106268號公報的段落0037~0115(對應之US2011/0124824的段落0075~0133一欄)的接枝共聚物,該些內容可援用並編入本說明書中。 上述以外,還能夠使用日本特開2011-153283號公報的段落0028~0084(對應之US2011/0279759的段落0075~0133一欄)的包含含有酸性基經由連結基鍵結而成之側鏈結構之構成成份之高分子化合物,該些內容可援用並編入本說明書中。As the dispersant, in addition to the above-mentioned polymer compounds, the graft copolymers of paragraphs 0037 to 0115 (corresponding to the paragraphs 0075 to 0133 of US2011/0124824) of JP 2010-106268 A can also be used. The content can be used and incorporated into this manual. In addition to the above, paragraphs 0028 to 084 of Japanese Patent Application Publication No. 2011-153283 (corresponding to the columns of paragraphs 0075 to 0133 of US2011/0279759) containing side chain structures containing acidic groups bonded via linking groups can also be used. For the high molecular compound of the constituent components, these contents can be cited and incorporated into this specification.
<黏結樹脂> 硬化性組成物含有黏結樹脂為較佳。 黏結樹脂的含量相對於硬化性組成物的總固體成分,0.1質量%以上為較佳,0.3質量%以上為更佳,0.9質量%以上為進一步較佳,1.9質量%以上為特佳,30質量%以下為較佳,25質量%以下為更佳,18質量%以下為進一步較佳,10質量%以下為特佳。 若黏結樹脂的含量為1.9質量%以上且10質量%以下,則使硬化性組成物硬化來獲得之硬化膜的圖案形狀更優異。 黏結樹脂可單獨使用1種,亦可同時使用2種以上。同時使用2種以上的黏結樹脂時,其合計量在上述範圍內為較佳。<Binder Resin> The curable composition preferably contains a binder resin. The content of the binder resin relative to the total solid content of the curable composition is preferably 0.1% by mass or more, more preferably 0.3% by mass or more, more preferably 0.9% by mass or more, particularly preferably 1.9% by mass or more, 30% by mass % Or less is preferable, 25 mass% or less is more preferable, 18 mass% or less is more preferable, and 10 mass% or less is particularly preferable. If the content of the binder resin is 1.9% by mass or more and 10% by mass or less, the pattern shape of the cured film obtained by curing the curable composition is more excellent. The binding resin can be used singly, or two or more of them can be used at the same time. When two or more binder resins are used at the same time, the total amount is preferably within the above-mentioned range.
作為黏結樹脂,使用線狀有機聚合物為較佳。作為該種線狀有機聚合物,能夠任意地使用公知者。為了實現水顯影或弱鹼性水顯影,選擇對水或弱鹼性水為可溶性或膨潤性之線狀有機聚合物為更佳。其中,作為黏結樹脂,鹼可溶性樹脂(含有促進鹼可溶性之基團之樹脂)為特佳。 作為黏結樹脂,能夠從線狀有機聚合物且分子(較佳地為以(甲基)丙烯酸系共聚物或苯乙烯系共聚物為主鏈之分子)中含有至少1個促進鹼可溶性之基團之鹼可溶性樹脂中適當選擇。從耐熱性的觀點考慮,聚羥基苯乙烯系樹脂、聚矽氧烷系樹脂、(甲基)丙烯酸樹脂、(甲基)丙烯醯胺系樹脂、(甲基)丙烯酸/(甲基)丙烯醯胺共聚物樹脂、環氧系樹脂及聚醯亞胺系樹脂為較佳,從顯影性控制的觀點考慮,(甲基)丙烯酸樹脂、(甲基)丙烯醯胺系樹脂、(甲基)丙烯酸/(甲基)丙烯醯胺共聚物樹脂及聚醯亞胺系樹脂為更佳。 作為促進鹼可溶性之基團(以下,還稱作酸基),例如,可舉出羧基、磷酸基、磺酸基及酚性羥基等。其中,可溶於有機溶劑且能夠藉由弱鹼性水溶液顯影者為較佳,作為更佳者,可舉出含有源自(甲基)丙烯酸的結構單元之鹼可溶性樹脂。該些酸基可以是僅為1種,亦可以是2種以上。As the binder resin, it is preferable to use a linear organic polymer. As such linear organic polymers, known ones can be used arbitrarily. In order to realize water development or weak alkaline water development, it is better to select linear organic polymers that are soluble or swellable to water or weak alkaline water. Among them, as the binder resin, alkali-soluble resin (resin containing a group that promotes alkali solubility) is particularly preferred. As a binding resin, it can contain at least one group that promotes alkali solubility from a linear organic polymer and a molecule (preferably a molecule with a (meth)acrylic copolymer or a styrene copolymer as the main chain) The alkali-soluble resin is appropriately selected. From the viewpoint of heat resistance, polyhydroxystyrene resins, polysiloxane resins, (meth)acrylic resins, (meth)acrylamide resins, (meth)acrylic acid/(meth)acrylic acid resins Amine copolymer resins, epoxy resins, and polyimide resins are preferred. From the viewpoint of developability control, (meth)acrylic resin, (meth)acrylamide resin, (meth)acrylic acid /(Meth)acrylamide copolymer resin and polyimide resin are more preferable. Examples of groups that promote alkali solubility (hereinafter, also referred to as acid groups) include carboxyl groups, phosphoric acid groups, sulfonic acid groups, and phenolic hydroxyl groups. Among them, those that are soluble in organic solvents and can be developed by weakly alkaline aqueous solutions are preferred, and more preferred include alkali-soluble resins containing structural units derived from (meth)acrylic acid. There may be only one type of these acid groups, or two or more types.
作為黏結樹脂,例如可舉出在側鏈含有羧酸基之自由基聚合物。作為在側鏈含有羧酸基之自由基聚合物,例如,可舉出日本特開昭59-44615號、日本特公昭54-34327號、日本特公昭58-12577號、日本特公昭54-25957號、日本特開昭54-92723號、日本特開昭59-53836號及日本特開昭59-71048號中記載者。作為在側鏈含有羧酸基之自由基聚合物,可舉出對含有羧酸基之單體單獨或使其共聚之樹脂、含有酸酐之單體單獨或使其共聚來獲得之酸酐單元進行水解、半酯化或半醯胺化之樹脂及藉由不飽和單羧酸及酸酐對環氧樹脂進行改性之環氧丙烯酸酯等。 作為含有羧酸基之單體,可舉出丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、馬來酸、富馬酸及4-羧基苯乙烯等。亦可舉出在側鏈含有羧酸基之酸性纖維素衍生物為例。 作為含有酸酐之單體,可舉出馬來酸酐等。此外,對含有羥基之聚合物加成環狀酸酐者等較有用。 並且,含有酸基之縮醛改性聚乙烯醇類黏結樹脂記載於歐洲專利第993966號、歐洲專利第1204000號及日本特開2001-318463號等各公報中。含有酸基之縮醛改性聚乙烯醇類黏結樹脂的膜強度及顯影性的平衡優異,為較佳。 而且,作為水溶性線狀有機聚合物,聚乙烯吡咯烷酮或聚環氧乙烷等較有用。並且,為了提高硬化皮膜的強度,醇溶性尼龍及2,2-雙-(4-羥苯基)-丙烷與環氧氯丙烷的反應物亦即聚醚等亦有用。 國際公開第2008/123097號中記載之聚醯亞胺樹脂亦有用。As a binder resin, the radical polymer which contains a carboxylic acid group in a side chain, for example is mentioned. As a radical polymer containing a carboxylic acid group in the side chain, for example, Japanese Patent Publication No. 59-44615, Japanese Patent Publication No. 54-34327, Japanese Patent Publication No. 58-12577, Japanese Patent Publication No. 54-25957 No., Japanese Patent Application Publication No. 54-92723, Japanese Patent Application Publication No. 59-53836, and Japanese Patent Application Publication No. 59-71048. As a radical polymer containing a carboxylic acid group in the side chain, there can be mentioned the acid anhydride unit obtained by hydrolyzing the monomer containing the carboxylic acid group alone or by copolymerizing it, and the monomer containing acid anhydride alone or by copolymerizing it. , Semi-esterified or semi-aminated resin and epoxy acrylate modified by unsaturated monocarboxylic acid and acid anhydride. Examples of monomers containing carboxylic acid groups include acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, 4-carboxystyrene, and the like. An acidic cellulose derivative containing a carboxylic acid group in the side chain can also be cited as an example. Examples of monomers containing acid anhydride include maleic anhydride and the like. In addition, it is more useful to add cyclic anhydrides to polymers containing hydroxyl groups. In addition, acetal-modified polyvinyl alcohol-based binder resins containing acid groups are described in European Patent No. 993966, European Patent No. 1204000, and Japanese Patent Laid-Open No. 2001-318463. The acid group-containing acetal-modified polyvinyl alcohol-based adhesive resin has an excellent balance of film strength and developability, which is preferable. Moreover, as a water-soluble linear organic polymer, polyvinylpyrrolidone or polyethylene oxide is useful. In addition, in order to increase the strength of the cured film, polyethers, which are alcohol-soluble nylon and 2,2-bis-(4-hydroxyphenyl)-propane and epichlorohydrin, which are the reactants, are also useful. The polyimide resin described in International Publication No. 2008/123097 is also useful.
該些中,〔苄基(甲基)丙烯酸酯/(甲基)丙烯酸/依據需要之其他加成聚合性乙烯單體〕共聚物及〔(甲基)丙烯酸烯丙酯/(甲基)丙烯酸/依據需要之其他加成聚合性乙烯單體〕共聚物的膜強度、靈敏度及顯影性的平衡優異,為較佳。 作為市售品,例如,可舉出Acrylic base FF-187、FF-426(FUJIKURA KASEI CO.,LTD.製造)、Akurikyua-RD-F8(NIPPON SHOKUBAI CO., LTD.)及DAICEL-ALLNEX LTD.製造Cyclomer P(ACA)230AA等。Among these, [benzyl (meth)acrylate/(meth)acrylic acid/other addition polymerizable vinyl monomers as required] copolymer and [(meth)acrylate/(meth)acrylic acid /Other addition polymerizable vinyl monomers as needed] The copolymer has excellent film strength, sensitivity, and developability, and is preferable. As commercially available products, for example, Acrylic base FF-187, FF-426 (manufactured by FUJIKURA KASEI CO., LTD.), Akurikiyua-RD-F8 (NIPPON SHOKUBAI CO., LTD.), and DAICEL-ALLNEX LTD. Manufacturing Cyclomer P (ACA) 230AA, etc.
黏結樹脂的製造中,例如,能夠適用基於公知的自由基聚合法之方法。本領域技術人員能夠輕鬆設定藉由自由基聚合法製造黏結樹脂時的溫度、壓力、自由基起始劑的種類及其量以及溶劑的種類等聚合條件。In the production of the binder resin, for example, a method based on a known radical polymerization method can be applied. Those skilled in the art can easily set the polymerization conditions such as the temperature, pressure, the type and amount of the radical initiator, and the type of solvent when the binder resin is produced by the radical polymerization method.
作為黏結樹脂,使用包含含有接枝鏈之結構單元及含有酸基(鹼可溶性基)之結構單元之聚合物亦較佳。 含有接枝鏈之結構單元的定義與上述之分散劑所含有之含有接枝鏈之結構單元相同,並且較佳範圍亦相同。 作為酸基,例如,可舉出羧酸基、磺酸基、磷酸基或酚性羥基等,羧酸基、磺酸基及磷酸基中的至少一種為較佳,羧酸基為更佳。As the binder resin, it is also preferable to use a polymer containing a structural unit containing a graft chain and a structural unit containing an acid group (alkali-soluble group). The definition of the structural unit containing the graft chain is the same as the structural unit containing the graft chain contained in the above-mentioned dispersant, and the preferred range is also the same. The acid group includes, for example, a carboxylic acid group, a sulfonic acid group, a phosphoric acid group, or a phenolic hydroxyl group. At least one of a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group is preferable, and a carboxylic acid group is more preferable.
(含有酸基之結構單元) 作為含有酸基之結構單元,含有選自源自以下述式(vii)~式(ix)表示之單體的結構單元之1種以上的結構單元為較佳。(Structural unit containing an acid group) As a structural unit containing an acid group, it is preferable to contain 1 or more types of structural units selected from the structural unit derived from the monomer represented by following formula (vii)-formula (ix).
【化學式26】 【Chemical formula 26】
式(vii)~式(ix)中,R21 、R22 、及R23 分別獨立地表示氫原子、鹵原子(例如,氟原子、氯原子、溴原子等)、或碳數為1~6的烷基(例如,甲基、乙基、丙基等)。 式(vii)~式(ix)中,R21 、R22 及R23 分別獨立地為氫原子或碳數為1~3的烷基為較佳,分別獨立地為氫原子或甲基為更佳。式(vii)中,R21 及R23 分別為氫原子為特佳。In formulas (vii) to (ix), R 21 , R 22 , and R 23 each independently represent a hydrogen atom, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, etc.), or a carbon number of 1 to 6 The alkyl group (for example, methyl, ethyl, propyl, etc.). In formulas (vii) to (ix), R 21 , R 22 and R 23 are each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and each independently is a hydrogen atom or a methyl group. good. In the formula (vii), it is particularly preferable that R 21 and R 23 are each a hydrogen atom.
式(vii)中的X2 表示氧原子(-O-)或亞胺基(-NH-),氧原子為較佳。 式(viii)中的Y表示次甲基或氮原子。 X 2 in the formula (vii) represents an oxygen atom (-O-) or an imino group (-NH-), and an oxygen atom is preferred. Y in the formula (viii) represents a methine group or a nitrogen atom.
式(vii)~式(ix)中的L2 表示單鍵或2價的連結基。作為2價的連結基的例子,可舉出2價的脂肪族基(例如,伸烷基、取代伸烷基、伸烯基、取代伸烯基、伸炔基及取代伸炔基)、2價的芳香族基(例如,伸芳基及取代伸芳基)、2價的雜環基、氧原子(-O-)、硫原子(-S-)、亞胺基(-NH-)、取代亞胺鍵(-NR41 ’-,其中,R41 ’為脂肪族基、芳香族基或雜環基)、羰基鍵(-CO-)及該些的組合等。 L 2 in formula (vii) to formula (ix) represents a single bond or a divalent linking group. Examples of divalent linking groups include divalent aliphatic groups (for example, alkylene, substituted alkylene, alkenylene, substituted alkenylene, alkynylene, and substituted alkynylene), 2 Valence aromatic groups (for example, aryl and substituted aryl groups), divalent heterocyclic groups, oxygen atoms (-O-), sulfur atoms (-S-), imino groups (-NH-), substituted imine bond (-NR 41 '-, wherein, R 41' is an aliphatic group, an aromatic group or a heterocyclic group), carbonyl bond (-CO-), and the plurality of combinations.
2價的脂肪族基可具有環狀結構或分支結構。脂肪族基的碳數為1~20為較佳,1~15為更佳,1~10為進一步較佳。與不飽和脂肪族基相比,脂肪族基為飽和脂肪族基為較佳。脂肪族基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、芳香族基及雜環基。The divalent aliphatic group may have a cyclic structure or a branched structure. The carbon number of the aliphatic group is preferably 1-20, more preferably 1-15, and still more preferably 1-10. Compared with an unsaturated aliphatic group, the aliphatic group is preferably a saturated aliphatic group. The aliphatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aromatic group, and a heterocyclic group.
2價的芳香族基的碳數為6~20為較佳,6~15為更佳,6~10為進一步較佳。芳香族基可具有取代基。取代基的例子可舉出鹵原子、羥基、脂肪族基、芳香族基及雜環基。The carbon number of the divalent aromatic group is preferably 6-20, more preferably 6-15, and still more preferably 6-10. The aromatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aliphatic group, an aromatic group, and a heterocyclic group.
2價的雜環基作為雜環含有5員環或6員環為較佳。雜環中可縮合有其他雜環、脂肪族環或芳香族環中的一個以上。雜環基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、氧代基(=O)、硫代基(=S)、亞胺基(=NH)、取代亞胺基(=N-R42 ,其中,R42 為脂肪族基、芳香族基或雜環基)、脂肪族基、芳香族基及雜環基。The divalent heterocyclic group preferably contains a 5-membered ring or a 6-membered ring as a heterocyclic ring. One or more of other heterocyclic rings, aliphatic rings, or aromatic rings may be condensed in the heterocyclic ring. The heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxyl groups, oxo groups (=O), thio groups (=S), imino groups (=NH), and substituted imino groups (=NR 42 , where R 42 is an aliphatic group, an aromatic group or a heterocyclic group), an aliphatic group, an aromatic group and a heterocyclic group.
L2 為含有單鍵、伸烷基或氧伸烷基結構之2價的連結基為較佳。氧伸烷基結構是氧伸乙基結構或氧伸丙基結構為更佳。L2 可包含重複包含2個以上的氧伸烷基結構之聚氧伸烷基結構。作為聚氧伸烷基結構,聚氧伸乙基結構或聚氧伸丙基結構為較佳。聚氧伸乙基結構以-(OCH2 CH2 )n-表示,n為2以上的整數為較佳,2~10的整數為更佳。L 2 is preferably a divalent linking group containing a single bond, alkylene or oxyalkylene structure. The oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure. L 2 may include a polyoxyalkylene structure including two or more oxyalkylene structures repeatedly. As the polyoxyethylene structure, a polyoxyethylene structure or a polyoxypropylene structure is preferable. The polyoxyethylene structure is represented by -(OCH 2 CH 2 )n-, and n is preferably an integer of 2 or more, and more preferably an integer of 2-10.
式(vii)~式(ix)中,Z2 為酸基,羧酸基為較佳。In formulas (vii) to (ix), Z 2 is an acid group, and a carboxylic acid group is preferred.
式(ix)中,R24 、R25 及R26 分別獨立地表示氫原子、鹵原子(例如,氟、氯、溴等)、碳數為1~6的烷基(例如,甲基、乙基、丙基等)、-Z2 或L2 -Z2 。其中,L2 及Z2 的含義與上述中的L2 及Z2 相同,較佳例亦相同。作為R24 、R25 及R26 ,分別獨立地為氫原子或碳數為1~3的烷基為較佳,氫原子為更佳。In formula (ix), R 24 , R 25 and R 26 each independently represent a hydrogen atom, a halogen atom (for example, fluorine, chlorine, bromine, etc.), an alkyl group having 1 to 6 carbon atoms (for example, methyl, ethyl group, propyl, etc.), - Z 2 or L 2 -Z 2. Wherein, L 2, and the meaning is the same as Z 2 in the above-described L 2 and Z 2, preferred examples are also the same. As R 24 , R 25 and R 26 , each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is preferred, and a hydrogen atom is more preferred.
作為以式(vii)表示之單體,R21 、R22 及R23 分別獨立地為氫原子或甲基、L2 為伸烷基或含有氧伸烷基結構之2價的連結基、X2 為氧原子或亞胺基、Z2 為羧酸基之化合物為較佳。 作為以式(vii)表示之單體,R21 為氫原子或甲基、L2 為伸烷基,Z2 為羧酸基、Y為次甲基之化合物為較佳。 而且,作為以式(ix)表示之單體,R24 、R25 及R26 分別獨立地為氫原子或甲基、Z2 為羧酸基之化合物為較佳。As a monomer represented by formula (vii), R 21 , R 22 and R 23 are each independently a hydrogen atom or a methyl group, L 2 is an alkylene group or a divalent linking group containing an oxyalkylene structure, and X A compound in which 2 is an oxygen atom or an imino group, and Z 2 is a carboxylic acid group is preferred. As the monomer represented by the formula (vii), a compound in which R 21 is a hydrogen atom or a methyl group, L 2 is an alkylene group, Z 2 is a carboxylic acid group, and Y is a methine group is preferred. Furthermore, as the monomer represented by the formula (ix), compounds in which R 24 , R 25 and R 26 are each independently a hydrogen atom or a methyl group, and Z 2 is a carboxylic acid group are preferred.
黏結樹脂能夠藉由與含有上述含有接枝鏈之結構單元之分散劑相同的方法合成,其較佳酸值、重量平均分子量亦相同。The binding resin can be synthesized by the same method as the dispersant containing the above-mentioned structural unit containing the graft chain, and its preferred acid value and weight average molecular weight are also the same.
黏結樹脂可具有1種或2種以上的含有酸基之結構單元。 含有酸基之結構單元的含量以質量換算,相對於黏結樹脂的總質量,5~95%為較佳,從抑制鹼顯影引起之圖像強度的損傷之觀點考慮,10~90%為更佳。The binding resin may have one or more structural units containing acid groups. The content of the acid group-containing structural unit is calculated by mass. Relative to the total mass of the binder resin, 5-95% is preferred. From the viewpoint of suppressing damage to the image strength caused by alkali development, 10~90% is more preferred. .
<界面活性劑> 硬化性組成物含有界面活性劑為較佳。界面活性劑有助於提高硬化性組成物的塗佈性。<Surfactant> The curable composition preferably contains a surfactant. The surfactant contributes to improving the coatability of the curable composition.
硬化性組成物含有界面活性劑時,作為界面活性劑的含量,相對於硬化性組成物的總質量,0.001~2.0質量%為較佳,0.005~1.0質量%為更佳。 界面活性劑可單獨使用1種,亦可同時使用2種以上。同時使用2種以上的界面活性劑時,合計量在上述範圍內為較佳。When the curable composition contains a surfactant, the content of the surfactant relative to the total mass of the curable composition is preferably 0.001 to 2.0% by mass, more preferably 0.005 to 1.0% by mass. Surfactants may be used singly, or two or more of them may be used at the same time. When two or more surfactants are used at the same time, the total amount is preferably within the above range.
作為界面活性劑,例如,可舉出氟系界面活性劑、非離子系界面活性劑、陽離子系界面活性劑、陰離子系界面活性劑及矽酮系界面活性劑等。Examples of surfactants include fluorine-based surfactants, nonionic surfactants, cationic surfactants, anionic surfactants, silicone-based surfactants, and the like.
例如,藉由硬化性組成物含有氟系界面活性劑,硬化性組成物的液特性(尤其,流動性)更加提高。亦即,使用含有氟系界面活性劑之硬化性組成物形成膜時,藉由降低被塗佈面與塗佈液之間的界面張力,向被塗佈面的潤濕性得到改善,向被塗佈面的塗佈性得到提高。故,即使是以少量的液量形成數μm左右的薄膜時,亦可更佳地形成厚度不均較小之膜,在這一點上較有效。For example, when the curable composition contains a fluorine-based surfactant, the liquid properties (especially, fluidity) of the curable composition are further improved. That is, when a film is formed using a curable composition containing a fluorine-based surfactant, the wettability to the coated surface is improved by reducing the interfacial tension between the coated surface and the coating liquid, and the wettability to the coated surface is improved. The coatability of the coated surface is improved. Therefore, even when a thin film of about several μm is formed with a small amount of liquid, it is more effective to form a film with less uneven thickness.
氟系界面活性劑中的氟含有率3~40質量%為較佳,5~30質量%為更佳,7~25質量%為進一步較佳。氟含有率為該範圍內之氟系界面活性劑在塗佈膜的厚度的均勻性和/或省液性方面較有效,且硬化性組成物中的溶解性亦良好。The fluorine content in the fluorine-based surfactant is preferably from 3 to 40% by mass, more preferably from 5 to 30% by mass, and even more preferably from 7 to 25% by mass. The fluorine-based surfactant having a fluorine content within this range is effective in terms of uniformity and/or liquid-saving properties of the coating film, and the solubility in the curable composition is also good.
作為氟系界面活性劑,例如可舉出Megafac F171、Megafac F172、Megafac F173、Megafac F176、Megafac F177、Megafac F141、Megafac F142、Megafac F143、Megafac F144、Megafac R30、Megafac F437、MegafacF475、Megafac F479、Megafac F482、Megafac F554、Megafac F780(以上,DIC公司製造)、Fluorad FC430、Fluorad FC431、Fluorad FC171(以上,Sumitomo 3M Limited製造)、Surflon S-382、Surflon SC-101、Surflon SC-103、Surflon SC-104、Surflon SC-105、Surflon SC-1068、Surflon SC-381、Surflon SC-383、Surflon S-393、Surflon KH-40(以上,ASAHI GLASS CO.,LTD.製造)、PF636、PF656、PF6320、PF6520、PF7002(OMNOVA Solutions Inc.製造)等。 作為氟系界面活性劑,還能夠使用嵌段聚合物,作為具體例,例如可舉出日本特開2011-89090號公報中記載的化合物。作為氟系界面活性劑,還可舉出以下述式表示之化合物(F-1)。化合物(F-1)中,式中以(A)及(B)表示之結構單元分別為62莫耳%、38莫耳%。以式(B)表示之結構單元中,a、b、c分別滿足a+c=14、b=17的關係。另外,下述化合物的重量平均分子量例如為15,311。Examples of fluorine-based surfactants include Megafac F171, Megafac F172, Megafac F173, Megafac F176, Megafac F177, Megafac F141, Megafac F142, Megafac F143, Megafac F144, Megafac R30, Megafac F437, Megafac F475, Megafac F475, F482, Megafac F554, Megafac F780 (above, manufactured by DIC), Fluorad FC430, Fluorad FC431, Fluorad FC171 (above, manufactured by Sumitomo 3M Limited), Surflon S-382, Surflon SC-101, Surflon SC-103, Surflon SC- 104, Surflon SC-105, Surflon SC-1068, Surflon SC-381, Surflon SC-383, Surflon S-393, Surflon KH-40 (above, manufactured by ASAHI GLASS CO., LTD.), PF636, PF656, PF6320, PF6520, PF7002 (manufactured by OMNOVA Solutions Inc.), etc. As the fluorine-based surfactant, a block polymer can also be used. As a specific example, for example, a compound described in JP 2011-89090 A can be cited. As the fluorine-based surfactant, a compound (F-1) represented by the following formula can also be mentioned. In compound (F-1), the structural units represented by (A) and (B) in the formula are 62 mol% and 38 mol%, respectively. In the structural unit represented by formula (B), a, b, and c satisfy the relationship of a+c=14 and b=17, respectively. In addition, the weight average molecular weight of the following compound is 15,311, for example.
【化學式27】 【Chemical formula 27】
作為非離子系界面活性劑,具體而言可舉出甘油、三羥甲基丙烷、三羥甲基乙烷以及該等的乙氧基化物及丙氧基化物(例如甘油丙氧基化物、甘油乙氧基化物等)、聚氧乙烯月桂醚、聚氧乙烯硬脂基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯、脫水山梨糖醇脂肪酸酯(BASF公司製造的Pluronic L10、L31、L61、L62、10R5、17R2、25R2,Tetronic 304、701、704、901、904、150R1),Solsperse20000(Japan Lubrizol Corporation製造)等。並且,亦能夠使用TAKEMOTO OIL & FAT CO.,LTD製造Pionin D-6112-W、Wako Pure Chemical Industries, Ltd.製造的NCW-101、NCW-1001、NCW-1002。Specific examples of nonionic surfactants include glycerin, trimethylolpropane, trimethylolethane, and these ethoxylates and propoxylates (for example, glycerol propoxylate, glycerin Ethoxylates, etc.), polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, polyethylene glycol Dilaurate, polyethylene glycol distearate, sorbitan fatty acid ester (Pluronic L10, L31, L61, L62, 10R5, 17R2, 25R2, Tetronic 304, 701, 704, 901 manufactured by BASF , 904, 150R1), Solsperse20000 (manufactured by Japan Lubrizol Corporation), etc. In addition, Pionin D-6112-W manufactured by TAKEMOTO OIL & FAT CO., LTD, and NCW-101, NCW-1001, NCW-1002 manufactured by Wako Pure Chemical Industries, Ltd. can also be used.
作為陽離子系界面活性劑,具體而言可舉出酞菁衍生物(商品名稱、EFKA-745、MORISHITA&CO., LTD.製造)、有機基矽氧烷聚合物KP341(Shin-Etsu Chemical Co., Ltd.製造)、(甲基)丙烯酸系(共)聚合體polyflow No.75、No.90、No.95(KYOEISHA CHEMICAL CO., LTD.製造)、W001(Yusho Co.,Ltd.)等。Specific examples of cationic surfactants include phthalocyanine derivatives (trade name, EFKA-745, manufactured by MORISHITA & CO., LTD.), organosiloxane polymer KP341 (Shin-Etsu Chemical Co., Ltd.) .Manufacturing), (meth)acrylic (co)polymer polyflow No.75, No.90, No.95 (manufactured by KYOEISHA CHEMICAL CO., LTD.), W001 (Yusho Co., Ltd.), etc.
作為陰離子系界面活性劑,具體而言可舉出W004、W005、W017(Yusho Co.,Ltd.製造)等。Specific examples of the anionic surfactant include W004, W005, and W017 (manufactured by Yusho Co., Ltd.).
作為矽酮系界面活性劑,例如可舉出Dow Corning Toray Co.,Ltd.製造「Toray Silicone DC3PA」、「Toray Silicone SH7PA」、「Toray Silicone DC11PA」、「Toray Silicone SH21PA」、「Toray Silicone SH28PA」、「Toray Silicone SH29PA」、「Toray Silicone SH30PA」、「Toray Silicone SH8400」、Momentive Performance Materials Inc.製造「TSF-4440」、「TSF-4300」、「TSF-4445」、「TSF-4460」、「TSF-4452」、Shin-Etsu Chemical Co., Ltd.製造「KP341」、「KF6001」、「KF6002」、BYK Chemie GmbH製造「BYK307」、「BYK323」、「BYK330」等。Examples of silicone-based surfactants include "Toray Silicone DC3PA", "Toray Silicone SH7PA", "Toray Silicone DC11PA", "Toray Silicone SH21PA", and "Toray Silicone SH28PA" manufactured by Dow Corning Toray Co., Ltd. , "Toray Silicone SH29PA", "Toray Silicone SH30PA", "Toray Silicone SH8400", "TSF-4440", "TSF-4300", "TSF-4445", "TSF-4460", "Toray Silicone SH8400", Momentive Performance Materials Inc. "TSF-4452", "KP341", "KF6001", "KF6002" manufactured by Shin-Etsu Chemical Co., Ltd., "BYK307", "BYK323", "BYK330" manufactured by BYK Chemie GmbH, etc.
<矽烷偶聯劑> 矽烷偶聯劑是指在分子中含有水解性基團及其以外的官能基團之化合物。另外,烷氧基等水解性基團與矽原子鍵結。 水解性基團是指,與矽原子直接鍵結,並且可藉由水解反應和/或縮合反應生成矽氧烷鍵之取代基。作為水解性基團,例如,可舉出鹵原子、烷氧基、醯氧基及烯氧基。水解性基團含有碳原子時,其碳數為6以下為較佳,4以下為更佳。碳數4以下的烷氧基或碳數4以下的烯氧基為特佳。 在基板上形成硬化膜時,為了提高基板與硬化膜之間的黏附性,矽烷偶聯劑不包含氟原子及矽原子(其中,水解性基團所鍵結之矽原子除外)為較佳,不包含氟原子、矽原子(其中,水解性基團所鍵結之矽原子除外)、被矽原子取代之伸烷基、碳數8以上的直鏈烷基及碳數3以上的支鏈烷基為較佳。<Silane coupling agent> The silane coupling agent refers to a compound containing a hydrolyzable group and other functional groups in the molecule. In addition, a hydrolyzable group such as an alkoxy group is bonded to a silicon atom. The hydrolyzable group refers to a substituent that is directly bonded to a silicon atom and can generate a siloxane bond by a hydrolysis reaction and/or condensation reaction. As the hydrolyzable group, for example, a halogen atom, an alkoxy group, an acyloxy group, and an alkenyloxy group can be given. When the hydrolyzable group contains carbon atoms, the carbon number is preferably 6 or less, and more preferably 4 or less. Alkoxy groups having 4 or less carbon atoms or alkenyloxy groups having 4 or less carbon atoms are particularly preferred. When forming a cured film on a substrate, in order to improve the adhesion between the substrate and the cured film, it is preferable that the silane coupling agent does not contain fluorine atoms and silicon atoms (except for the silicon atoms bonded by the hydrolyzable group). Does not contain fluorine atoms, silicon atoms (excluding silicon atoms bonded to hydrolyzable groups), alkylene substituted by silicon atoms, straight chain alkyl groups with 8 or more carbons, and branched chain alkanes with 3 or more carbons The base is better.
矽烷偶聯劑含有以以下的式(Z)表示之基團為較佳。*表示鍵結位置。 式(Z)*-Si-(RZ1 )3 式(Z)中,RZ1 表示水解性基團,其定義如上述。The silane coupling agent preferably contains a group represented by the following formula (Z). * Indicates the position of the bond. Formula (Z)*-Si-(R Z1 ) 3 In formula (Z), R Z1 represents a hydrolyzable group, and its definition is as described above.
矽烷偶聯劑含有選自由(甲基)丙烯醯氧基、環氧基及氧雜環丁基所組成之群組之1種以上的硬化性官能基團為較佳。硬化性官能基團可直接與矽原子鍵結,亦可經由連結基與矽原子鍵結。 另外,作為上述矽烷偶聯劑中包含之硬化性官能基團的較佳態樣,還可舉出自由基聚合性基團。The silane coupling agent preferably contains one or more curable functional groups selected from the group consisting of (meth)acryloxy groups, epoxy groups, and oxetanyl groups. The hardenable functional group can be directly bonded to the silicon atom, or can be bonded to the silicon atom via a linking group. Moreover, as a preferable aspect of the hardenable functional group contained in the said silane coupling agent, a radical polymerizable group can also be mentioned.
矽烷偶聯劑的分子量並無特別限制,從操作性的角度考慮,100~1,000的情況較多,270以上為較佳,270~1,000為更佳。The molecular weight of the silane coupling agent is not particularly limited. From the viewpoint of operability, it is often 100 to 1,000, preferably 270 or more, and more preferably 270 to 1,000.
作為矽烷偶聯劑的較佳態樣之一,可舉出以式(W)表示之矽烷偶聯劑X。 式(W) RZ2 -Lz-Si-(RZ1 )3 Rz1 表示水解性基團,定義如上述。 Rz2 表示硬化性官能基團,定義如上述,較佳範圍亦如上述。 Lz表示單鍵或2價的連結基。Lz表示2價的連結基時,作為2價的連結基,可舉出鹵原子可取代之伸烷基、鹵原子可取代之伸芳基、-NR12 -、-CONR12 -、-CO-、-CO2 -、SO2 NR12 -、-O-、-S-、-SO2 -或該些的組合。其中,選自由碳數2~10的鹵原子可取代之伸烷基及碳數6~12的鹵原子可取代之伸芳基所組成之群組之至少一種、或包含該些基團與選自由-NR12 -、-CONR12 -、-CO-、-CO2 -、SO2 NR12 -、-O-、-S-及SO2 -所組成之群組之至少一種基團的組合之基團為較佳,包含碳數2~10的鹵原子可取代之伸烷基、-CO2 -、-O-、-CO-、-CONR12 -或該些基團的組合之基團為更佳。其中,上述R12 表示氫原子或甲基。As one of the preferred aspects of the silane coupling agent, a silane coupling agent X represented by the formula (W) can be cited. Formula (W) R Z2 -Lz-Si-(R Z1 ) 3 R z1 represents a hydrolyzable group, and is defined as described above. R z2 represents a curable functional group, which is defined as described above, and the preferred range is also the same as described above. Lz represents a single bond or a divalent linking group. When Lz represents a divalent linking group, examples of the divalent linking group include an alkylene group substituted with a halogen atom, an aryl group substituted with a halogen atom, -NR 12 -, -CONR 12 -, -CO- , -CO 2 -, SO 2 NR 12 -, -O-, -S-, -SO 2 -or a combination of these. Among them, at least one selected from the group consisting of an alkylene group substituted with a halogen atom having 2 to 10 carbon atoms and an arylene group substituted with a halogen atom having 6 to 12 carbon atoms, or containing these groups and selected Free -NR 12 -, -CONR 12 -, -CO-, -CO 2 -, SO 2 NR 12 -, -O-, -S- and SO 2 -consisting of a combination of at least one group Groups are preferred. Groups containing alkylene substituted by a halogen atom with 2 to 10 carbon atoms, -CO 2 -, -O- , -CO-, -CONR 12 -or a combination of these groups are Better. However, the above-mentioned R 12 represents a hydrogen atom or a methyl group.
作為矽烷偶聯劑X,可舉出N-β-胺乙基-γ-胺丙基-甲基二甲氧基矽烷(Shin-Etsu Chemical Co., Ltd.製造、商品名 KBM-602)、N-β-胺乙基-γ-胺丙基-三甲氧基矽烷(Shin-Etsu Chemical Co., Ltd.製造、商品名 KBM-603)、N-β-胺乙基-γ-胺丙基-三乙氧基矽烷(Shin-Etsu Chemical Co., Ltd.製造、商品名 KBE-602)、γ-胺丙基-三甲氧基矽烷(Shin-Etsu Chemical Co., Ltd.製造、商品名 KBM-903)、γ-胺丙基-三乙氧基矽烷(Shin-Etsu Chemical Co., Ltd.製造、商品名 KBE-903)、3-甲基丙烯醯氧基丙基三甲氧基矽烷(Shin-Etsu Chemical Co., Ltd.製造、商品名 KBM-503)及環氧丙氧基辛基三甲氧基矽烷(Shin-Etsu Chemical Co., Ltd.製造、商品名 KBM-4803)等。As the silane coupling agent X, N-β-aminoethyl-γ-aminopropyl-methyldimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBM-602), N-β-aminoethyl-γ-aminopropyl-trimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBM-603), N-β-aminoethyl-γ-aminopropyl -Triethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBE-602), γ-aminopropyl-trimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBM -903), γ-aminopropyl-triethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KBE-903), 3-methacryloxypropyltrimethoxysilane (Shin -Etsu Chemical Co., Ltd., trade name KBM-503) and glycidoxy octyl trimethoxysilane (Shin-Etsu Chemical Co., Ltd., trade name KBM-4803), etc.
作為矽烷偶聯劑的其他較佳態樣,可舉出在分子內至少具有矽原子、氮原子、硬化性官能基團,且含有與矽原子鍵結之水解性基團之矽烷偶聯劑Y。 該矽烷偶聯劑Y在分子內具有至少1個矽原子即可,矽原子能夠與以下的原子、取代基鍵結。該些可以是相同的原子、取代基,亦可不同。可鍵結之原子、取代基可舉出氫原子、鹵原子、羥基、碳數1至20的烷基、烯基、炔基、芳基、可用烷基和/或芳基取代之胺基、甲矽烷基、碳數1至20的烷氧基、芳氧基等。該些取代基可進一步被甲矽烷基、烯基、炔基、芳基、烷氧基、芳氧基、硫代烷氧基、可用烷基和/或芳基取代之胺基、鹵原子、磺醯胺基、烷氧基羰基、醯胺基、尿素基、銨基、烷基銨基、羧酸基或其鹽、磺基或其鹽等取代。 另外,矽原子上鍵結有至少1個水解性基團。水解性基團的定義如上述。 矽烷偶聯劑Y中可包含以式(Z)表示之基團。As another preferred aspect of the silane coupling agent, a silane coupling agent Y having at least a silicon atom, a nitrogen atom, and a hardenable functional group in the molecule, and containing a hydrolyzable group bonded to the silicon atom . The silane coupling agent Y only needs to have at least one silicon atom in the molecule, and the silicon atom can bond with the following atoms and substituents. These may be the same atom, substituent, or different. Examples of bondable atoms and substituents include hydrogen atoms, halogen atoms, hydroxyl groups, alkyl groups having 1 to 20 carbon atoms, alkenyl groups, alkynyl groups, aryl groups, amine groups that can be substituted with alkyl groups and/or aryl groups, Silyl group, alkoxy group having 1 to 20 carbon atoms, aryloxy group, etc. These substituents may be further substituted by silyl, alkenyl, alkynyl, aryl, alkoxy, aryloxy, thioalkoxy, amine groups that can be substituted with alkyl and/or aryl groups, halogen atoms, Sulfonamide group, alkoxycarbonyl group, amide group, urea group, ammonium group, alkylammonium group, carboxylic acid group or its salt, sulfo group or its salt, etc. are substituted. In addition, at least one hydrolyzable group is bonded to the silicon atom. The definition of the hydrolyzable group is as described above. The silane coupling agent Y may contain a group represented by formula (Z).
矽烷偶聯劑Y在分子內具有至少1個以上的氮原子,氮原子以二級胺基或者三級胺基的形態存在為較佳,亦即,氮原子作為取代基含有至少1個有機基團為較佳。另外,作為胺基的結構,可以以含氮雜環的部分結構的形態存在於分子內,亦可作為苯胺等取代胺基存在。 其中,作為有機基團,可舉出烷基、烯基、炔基、芳基或該些的組合。該些可進一步具有取代基,作為可導入之取代基,可舉出甲矽烷基、烯基、炔基、芳基、烷氧基、芳氧基、硫代烷氧基、胺基、鹵原子、磺醯胺基、烷氧基羰基、羰基氧基、醯胺基、尿素基、伸烷氧基銨基、烷基銨基、羧酸基或其鹽、磺基等。 氮原子經由任意的有機連結基與硬化性官能基團鍵結為較佳。作為較佳之有機連結基,可舉出可導入到上述氮原子及與其鍵結之有機基團之取代基。The silane coupling agent Y has at least one nitrogen atom in the molecule. The nitrogen atom is preferably in the form of a secondary or tertiary amine group, that is, the nitrogen atom contains at least one organic group as a substituent Group is better. In addition, the structure of the amino group may exist in the molecule in the form of a partial structure of a nitrogen-containing heterocyclic ring, or may exist as a substituted amino group such as aniline. Among them, examples of the organic group include an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a combination of these. These may further have substituents. Examples of the substituents that can be introduced include silyl groups, alkenyl groups, alkynyl groups, aryl groups, alkoxy groups, aryloxy groups, thioalkoxy groups, amino groups, and halogen atoms. , Sulfonamide group, alkoxycarbonyl group, carbonyloxy group, amide group, urea group, alkoxy ammonium group, alkyl ammonium group, carboxylic acid group or its salt, sulfo group, etc. The nitrogen atom is preferably bonded to the curable functional group via any organic linking group. As a preferable organic linking group, the substituent which can be introduced into the above-mentioned nitrogen atom and the organic group bonded to it can be mentioned.
矽烷偶聯劑Y中包含之硬化性官能基團的定義如上述,較佳範圍亦如上述。 矽烷偶聯劑Y中,在一個分子中具有至少1個以上的硬化性官能基團即可,但亦可含有2個以上的硬化性官能基團。從靈敏度、穩定性的觀點考慮,在分子內含有2~20個硬化性官能基團為較佳,含有4~15個為更佳,含有6~10個為進一步較佳。The definition of the curable functional group contained in the silane coupling agent Y is as described above, and the preferred range is also the same as described above. The silane coupling agent Y may have at least one curable functional group in one molecule, but it may also contain two or more curable functional groups. From the viewpoint of sensitivity and stability, it is preferable to contain 2 to 20 hardenable functional groups in the molecule, 4 to 15 are more preferable, and 6 to 10 are more preferable.
矽烷偶聯劑X及矽烷偶聯劑Y的分子量並無特別限制,可舉出上述範圍(270以上為較佳)。The molecular weights of the silane coupling agent X and the silane coupling agent Y are not particularly limited, and can be in the above-mentioned range (270 or more is preferable).
硬化性組成物中的矽烷偶聯劑的含量相對於硬化性組成物中的總固體成分,0.1~10質量%為較佳,0.5~8質量%為更佳,1.0~6質量%為進一步較佳。The content of the silane coupling agent in the curable composition is preferably 0.1-10% by mass, more preferably 0.5-8% by mass, and more preferably 1.0-6% by mass relative to the total solids in the curable composition. good.
硬化性組成物可單獨含有1種矽烷偶聯劑,亦可含有2種以上。硬化性組成物含有2種以上的矽烷偶聯劑時,其合計在上述範圍內即可。The curable composition may contain one type of silane coupling agent alone, or two or more types. When the curable composition contains two or more types of silane coupling agents, the total may be within the above-mentioned range.
<紫外線吸收劑> 硬化性組成物可含有紫外線吸收劑。藉此,能夠將硬化膜的圖案形狀設為更優異(精細)者。 作為紫外線吸收劑,能夠使用柳酸鹽系、二苯甲酮系、苯并三唑系、取代丙烯腈系及三嗪系的紫外線吸收劑。作為該些的具體例,能夠使用日本特開2012-068418號公報的段落0137~0142(所對應之US2012/0068292的段落0251~0254)的化合物,能夠援用該些內容,將其編入本說明書中。 此外,二乙基胺基-苯基磺醯基系紫外線吸收劑(DAITO CHEMICAL CO.,LTD.製造、商品名:UV-503)等亦可較佳地使用。 作為紫外線吸收劑,可舉出日本特開2012-32556號公報的段落0134~0148中例示之化合物。 紫外線吸收劑的含量相對於硬化性組成物的總固體成分,0.001~15質量%為較佳,0.01~10質量%為更佳,0.1~5質量%為進一步較佳。<Ultraviolet absorber> The curable composition may contain an ultraviolet absorber. Thereby, the pattern shape of the cured film can be made more excellent (fine). As the ultraviolet absorber, salicylate-based, benzophenone-based, benzotriazole-based, substituted acrylonitrile-based, and triazine-based ultraviolet absorbers can be used. As specific examples of these, the compounds of paragraphs 0137 to 0142 (corresponding to paragraphs 0251 to 0254 of US2012/0068292) of JP 2012-068418 A can be used, and these contents can be incorporated into this specification. . In addition, diethylamino-phenylsulfonyl-based ultraviolet absorbers (manufactured by DAITO CHEMICAL CO., LTD., trade name: UV-503) and the like can also be preferably used. Examples of the ultraviolet absorber include the compounds exemplified in paragraphs 0134 to 0148 of JP 2012-32556 A. The content of the ultraviolet absorber is preferably 0.001 to 15% by mass relative to the total solid content of the curable composition, more preferably 0.01 to 10% by mass, and still more preferably 0.1 to 5% by mass.
[硬化性組成物的製造方法] 硬化性組成物的製造方法含有以下的混合及分散製程。含有靜置製程和/或過濾製程為較佳。以下,對各製程,詳細說明較佳態樣。[Method for manufacturing curable composition] The method for manufacturing a curable composition includes the following mixing and dispersion processes. It is preferable to include a standing process and/or a filtration process. Hereinafter, the preferred aspects of each manufacturing process will be described in detail.
〔混合及分散製程〕 混合及分散製程是藉由公知的混合方法(例如,攪拌機、均質器、高壓乳化裝置、濕式粉碎機及濕式分散機)混合上述成分來獲得硬化性組成物之製程。混合及分散製程中,可一次性配合構成硬化性組成物之各成分,亦可在將各成分溶解或分散於有機溶劑之後依次配合。配合時的投入順序及作業條件並不特別受限。混合及分散製程可含有製作分散液之製程。[Mixing and Dispersing Process] The mixing and dispersion process is a process in which the above-mentioned components are mixed by a known mixing method (for example, agitator, homogenizer, high-pressure emulsification device, wet grinder, and wet disperser) to obtain a curable composition . In the mixing and dispersing process, each component constituting the curable composition can be mixed at once, or it can be mixed sequentially after dissolving or dispersing each component in an organic solvent. The order of input and working conditions during cooperation are not particularly limited. The mixing and dispersing process may include the process of making a dispersion.
(製作分散液之製程) 製作分散液之製程是混合著色劑、分散劑及溶劑,並藉由上述方法分散著色劑來製作分散液之製程。能夠向所製作之分散液混合其他成分來製造硬化性組成物。 製造分散液之製程中,作為用於顔料的分散之機械力,可舉出壓縮、壓榨、衝擊、裁斷或孔蝕等。作為該些工藝的具體例,可舉出珠磨、混砂、輥磨、高速葉輪、砂磨、噴射流混合、高壓濕式微粒化及超聲波分散等。並且,能夠適當使用「分散技術大全、株式會社資訊機構發行、2005年7月15日」及「以懸浮液(suspension)(固/液分散系統)為中心之分散技術與工業應用的實際綜合資料集、經營開發中心出版部發行、1978年10月10日」中記載之工藝及分散機。 在製作分散液之製程中,可進行基於鹽磨製程之顔料的微細化處理。用於鹽磨製程之原材料、設備及處理條件等例如能夠使用日本特開2015-194521號及日本特開2012-046629號中記載者。 硬化性組成物的製造方法含有藉由熱電漿法獲得上述著色劑之製程為較佳。獲得著色劑之製程在混合上述各成分之前實施。基於熱電漿法之著色劑的具體製造製程的態様如上述。(Process for making dispersion) The process for making dispersion is to mix colorant, dispersant and solvent, and disperse the colorant by the above method to make the dispersion. Other components can be mixed with the prepared dispersion to produce a curable composition. In the manufacturing process of the dispersion, as the mechanical force used for the dispersion of the pigment, compression, squeezing, impact, cutting or pitting can be mentioned. Specific examples of these processes include bead milling, sand mixing, roll milling, high-speed impeller, sanding, jet mixing, high-pressure wet micronization, and ultrasonic dispersion. In addition, it is possible to appropriately use the "Dispersion Technology Encyclopedia, issued by the Information Agency Co., Ltd., July 15, 2005" and "suspension (solid/liquid dispersion system)-centered dispersion technology and actual comprehensive data on industrial applications." Collected, issued by the Publishing Department of the Management Development Center, October 10, 1978, "the craft and dispersing machine recorded in". In the process of making the dispersion liquid, the miniaturization of the pigment based on the salt milling process can be carried out. The raw materials, equipment, and processing conditions used in the salt milling process can be those described in Japanese Patent Application Publication No. 2015-194521 and Japanese Patent Application Publication No. 2012-046629, for example. The production method of the curable composition preferably includes a process for obtaining the above-mentioned coloring agent by the thermoplasma method. The process of obtaining the colorant is carried out before mixing the above-mentioned components. The specific manufacturing process of the coloring agent based on the thermoplasma method is as described above.
<靜置製程> 著色劑可在供給至混合及分散製程或製作分散液之製程之前經過以下的靜置製程。 靜置製程是將藉由熱電漿法獲得之著色劑在其製造之後並不暴露於大氣,而是在氧濃度得到控制之密封容器內,靜置規定時間(12~72小時為較佳,12~48小時為更佳,12~24小時為進一步較佳)之製程。此時,密封容器內的水分的含量得到控制為較佳。<Standing process> The colorant can go through the following standing process before being supplied to the mixing and dispersion process or the process of making a dispersion. The static process is that the colorant obtained by the thermoplasma method is not exposed to the atmosphere after its manufacture, but is placed in a sealed container with controlled oxygen concentration for a predetermined time (12-72 hours is preferred, 12 ~48 hours is more preferable, and 12-24 hours is more preferable). At this time, it is better to control the moisture content in the sealed container.
此時,密封容器內的氧(O2 )濃度及水分的含量分別為100ppm以下為較佳,10ppm以下為更佳,1ppm以下為進一步較佳。 密封容器內的氧(O2 )濃度及水分的含量能夠藉由調整供給至密封容器內之惰性氣體中的氧濃度及水分量來進行調整。作為惰性氣體,使用氮氣及氬氣為較佳,其中,使用氮氣為更佳。 若經過上述靜置製程,則著色劑的表面及晶界變得穩定。藉此,能夠抑制使硬化性組成物硬化來獲得之硬化膜的針孔的產生。 另外,上述靜置製程能夠被在著色劑的製造方法中說明之製程H代替,從硬化性組成物具有更優異之本發明的效果之角度考慮,藉由製程H代替為較佳。At this time, the oxygen (O 2 ) concentration and the moisture content in the sealed container are preferably 100 ppm or less, more preferably 10 ppm or less, and even more preferably 1 ppm or less. The oxygen (O 2 ) concentration and moisture content in the sealed container can be adjusted by adjusting the oxygen concentration and moisture content in the inert gas supplied into the sealed container. As the inert gas, nitrogen and argon are preferred, and among them, nitrogen is more preferred. After the above-mentioned standing process, the surface of the colorant and the grain boundary become stable. This can suppress the occurrence of pinholes in the cured film obtained by curing the curable composition. In addition, the above-mentioned standing process can be replaced by the process H described in the colorant manufacturing method. From the viewpoint that the curable composition has more excellent effects of the present invention, it is better to replace the process H by the process H.
<過濾製程> 過濾製程是藉由過濾器對藉由上述混合及分散製程製造之硬化性組成物進行過濾之製程。過濾製程中,能夠從硬化性組成物去除異物和/或減少缺陷。 作為過濾器,只要是一直以來用於過濾用途等者,則可不特別受限地使用。例如,可舉出基於PTFE(polytetrafluoroethylene:聚四氟乙烯)等氟樹脂、尼龍等聚醯胺系樹脂、聚乙烯及聚丙烯(PP)等聚烯烃樹脂(含有高密度、超高分子量)等之過濾器。該些原材料中,聚丙烯(含有高密度聚丙烯)、尼龍為較佳。 過濾器的適當的孔徑為0.1~7.0μm左右,0.2~2.5μm左右為較佳,0.2~1.5μm左右為更佳,0.3~0.7μm為進一步較佳。藉由設為該範圍,能夠抑制顏料的過濾堵塞,並且可靠地去除顏料中包含之雜質及凝聚物等微細的異物。 使用過濾器時,亦可組合不同的過濾器。此時,藉由第1過濾器的過濾可以僅進行1次,亦可進行2次以上。組合不同的過濾器來進行2次以上過濾時,第2次之後的孔徑與第1次過濾的孔徑相同或大於第1次過濾的孔徑為較佳。亦可組合於上述範圍內不同孔徑的第1過濾器。此處的孔徑能夠參閱過濾器製造商的標稱值。作為市售的過濾器,例如,可從由NIHON PALL LTD.、ADVANTEC TOYO KAISHA, LTD.、Nihon Entegris K.K.(原Mykrolis Corpration)或KITZ MICRO FILTER CORPORATION等提供之各種過濾器中選擇。 第2過濾器可使用以與上述第1過濾器相同的材料等形成者。第2過濾器的適當的孔徑為0.2~10.0μm左右,0.2~7.0μm左右為較佳,0.3~6.0μm左右為更佳。<Filtration process> The filtration process is a process in which the hardenable composition manufactured by the above mixing and dispersion process is filtered by a filter. In the filtration process, foreign matter can be removed from the hardenable composition and/or defects can be reduced. As the filter, as long as it has been used for filtering purposes, etc., it can be used without particular limitation. For example, fluororesins such as PTFE (polytetrafluoroethylene: polytetrafluoroethylene), polyamide resins such as nylon, polyolefin resins (including high density and ultra-high molecular weight) such as polyethylene and polypropylene (PP), etc. can be mentioned. filter. Among these raw materials, polypropylene (containing high-density polypropylene) and nylon are preferred. The appropriate pore size of the filter is about 0.1 to 7.0 μm, preferably about 0.2 to 2.5 μm, more preferably about 0.2 to 1.5 μm, and even more preferably 0.3 to 0.7 μm. By setting it as this range, the filter clogging of the pigment can be suppressed, and fine foreign matter such as impurities and agglomerates contained in the pigment can be reliably removed. When using filters, different filters can also be combined. At this time, the filtration by the first filter may be performed only once, or may be performed two or more times. When combining different filters for more than two filtrations, the pore size after the second filtration is the same as the pore size of the first filtration or larger than the pore size of the first filtration. It is also possible to combine the first filters with different pore diameters within the above range. The pore size here can refer to the nominal value of the filter manufacturer. As a commercially available filter, for example, it can be selected from various filters provided by NIHON PALL LTD., ADVANTEC TOYO KAISHA, LTD., Nihon Entegris K.K. (formerly Mykrolis Corpration), or KITZ MICRO FILTER CORPORATION. The second filter can be formed of the same material as the above-mentioned first filter. The appropriate pore size of the second filter is about 0.2 to 10.0 μm, preferably about 0.2 to 7.0 μm, and more preferably about 0.3 to 6.0 μm.
[硬化膜(遮光膜)] 硬化膜使上述硬化性組成物硬化來獲得。硬化膜中包含著色劑。硬化膜適宜用作遮光膜,具體而言,適宜用作圖像感測器的受光部周邊部分的遮光。 以下,作為一例,對硬化膜用作圖像感測器的受光部周邊部分的遮光膜之情況進行說明。[Cured film (light-shielding film)] The cured film is obtained by curing the above-mentioned curable composition. The cured film contains a colorant. The cured film is suitably used as a light-shielding film, specifically, it is suitable for light-shielding the peripheral part of the light-receiving part of an image sensor. Hereinafter, as an example, a case where the cured film is used as a light-shielding film in the peripheral portion of the light-receiving portion of an image sensor will be described.
作為遮光膜的膜厚,並無特別限定,從遮光膜具有更優異之本發明的效果之角度考慮,以乾燥後的膜厚計,0.2μm以上且50μm以下為較佳,0.3μm以上且10μm以下為更佳,0.3μm以上且5μm以下為進一步較佳。上述硬化性組成物的每單位體積的光學濃度較高(遮光性較高),故與以往使用黑色顔料之硬化性組成物相比,還能夠更加減小膜厚。 作為遮光膜的尺寸(設置於感測器受光部周邊之遮光膜的一邊的長度),從遮光膜具有更優異之本發明的效果之角度考慮,0.001mm以上且10mm以下為較佳,0.05mm以上且7mm以下為更佳,0.1mm以上且3.5mm以下為進一步較佳。The film thickness of the light-shielding film is not particularly limited. From the viewpoint that the light-shielding film has more excellent effects of the present invention, in terms of the film thickness after drying, 0.2 μm or more and 50 μm or less is preferred, 0.3 μm or more and 10 μm The following are more preferable, and 0.3 μm or more and 5 μm or less are more preferable. The above-mentioned curable composition has a high optical density per unit volume (high light-shielding properties), and therefore, it is possible to further reduce the film thickness compared to the conventional curable composition using black pigments. As for the size of the light-shielding film (the length of one side of the light-shielding film provided on the periphery of the light-receiving part of the sensor), from the viewpoint that the light-shielding film has more excellent effects of the present invention, 0.001mm or more and 10mm or less is preferable, 0.05mm Above and 7 mm or less is more preferable, and 0.1 mm or more and 3.5 mm or less is still more preferable.
〔硬化膜的製造方法〕 接著,對硬化膜(遮光膜)的製造方法進行說明。 以下,按每個製程對製造方法進行詳細說明。[Method of Manufacturing Cured Film] Next, a method of manufacturing the cured film (light-shielding film) will be described. Hereinafter, the manufacturing method will be described in detail for each process.
硬化膜的製造方法含有以下的硬化性組成物層形成製程及曝光製程。硬化膜的製造方法還含有顯影製程為較佳。 硬化性組成物層形成製程:在支撐體上形成硬化性組成物層之製程。 曝光製程:對上述硬化性組成物層進行曝光之製程。 顯影製程:對曝光後的硬化性組成物層進行顯影來形成圖案狀的硬化膜(遮光膜)之製程。The manufacturing method of the cured film includes the following curable composition layer formation process and exposure process. The manufacturing method of the cured film preferably further includes a development process. Curable composition layer formation process: a process of forming a curable composition layer on a support. Exposure process: the process of exposing the above-mentioned curable composition layer. Development process: the process of developing the exposed curable composition layer to form a patterned cured film (light-shielding film).
具體而言,將上述硬化性組成物直接或經由其他層塗佈於基板上來形成硬化性組成物層(硬化性組成物層形成製程),經由規定的遮罩圖案進行曝光,並僅使被光照射之塗佈膜部分硬化(曝光製程),利用顯影液進行顯影(顯影製程),藉此能夠製造上述硬化膜。 以下,對上述各製程進行說明。Specifically, the above-mentioned curable composition is applied directly or through other layers on a substrate to form a curable composition layer (curable composition layer formation process), and exposed through a predetermined mask pattern, and only exposed to light The irradiated coating film is partially cured (exposure process), and developed with a developer (development process), whereby the above-mentioned cured film can be manufactured. Hereinafter, the above-mentioned manufacturing processes will be described.
<硬化性組成物層形成製程> 硬化性組成物層形成製程是在支撐體(以下,還稱作「基板」。)上形成硬化性組成物層之製程。其中,包含在支撐體上塗佈硬化性組成物來形成硬化性組成物層之塗佈製程為較佳,包含在支撐體上直接塗佈硬化性組成物,從而在支撐體上形成硬化性組成物層之塗佈製程為更佳。 作為基板,例如,用於液晶顯示裝置等之無鹼性玻璃、鈉玻璃、Pyrex(註冊商標)玻璃、石英玻璃及對該些附著透明導電膜者、用於固體攝像元件等之光電轉換元件基板(例如,矽酮基板等)、CCD(Charge Coupled Device(電荷耦合元件))基板、以及CMOS(Complementary Metal-Oxide Semiconductor(互補型金屬氧化物半導體))基板等。 為了改善與上部層的黏附、防止物質的擴散或者基板表面的平坦化,可在該些基板上,依據需要設置底塗層。<Curable composition layer formation process> The curable composition layer formation process is a process of forming a curable composition layer on a support (hereinafter, also referred to as a "substrate"). Among them, a coating process that includes coating a curable composition on a support to form a curable composition layer is preferable, and includes directly coating a curable composition on the support to form a curable composition on the support. The coating process of the layer is better. As the substrate, for example, non-alkali glass, soda glass, Pyrex (registered trademark) glass, quartz glass used for liquid crystal display devices, and photoelectric conversion element substrates used for solid-state imaging devices, etc. (For example, silicone substrates, etc.), CCD (Charge Coupled Device) substrates, and CMOS (Complementary Metal-Oxide Semiconductor (Complementary Metal-Oxide Semiconductor)) substrates, etc. In order to improve adhesion with the upper layer, prevent the diffusion of substances, or flatten the surface of the substrate, a primer layer can be provided on these substrates as needed.
作為向基板上塗佈硬化性組成物的方法,能夠適用狹縫塗佈法、噴墨法、旋塗法、流延塗佈法、輥塗法及網版印刷法等各種塗佈方法。As a method of coating the curable composition on the substrate, various coating methods such as a slit coating method, an inkjet method, a spin coating method, a cast coating method, a roll coating method, and a screen printing method can be applied.
製造固體攝像元件用的含有黑矩陣之彩色濾光片時,作為硬化性組成物的塗佈膜厚,從解析度的觀點考慮,0.35μm以上且1.5μm以下為較佳,0.40μm以上且1.0μm以下為更佳。When manufacturing black matrix-containing color filters for solid-state imaging devices, the coating film thickness of the curable composition is preferably 0.35 μm or more and 1.5 μm or less from the viewpoint of resolution, and 0.40 μm or more and 1.0 It is more preferably less than μm.
塗佈於基板上之硬化性組成物通常在70℃以上且110℃以下,2分鐘以上且4分鐘以下的程度的條件下進行乾燥。藉此,能夠形成硬化性組成物層。The curable composition applied on the substrate is usually dried under conditions of 70°C or higher and 110°C or lower, 2 minutes or longer and 4 minutes or shorter. Thereby, a curable composition layer can be formed.
<曝光製程> 曝光製程是經由遮罩對在硬化性組成物層形成製程中形成之硬化性組成物層(塗佈膜)進行曝光,並僅使被光照射之塗佈膜部分硬化之製程。 曝光藉由光化射線或放射線的照射來進行為較佳,尤其,可較佳地使用g射線、h射線及i射線等紫外線,高壓水銀燈為更佳。曝光量並無特別限制,200mJ/cm2 以上為較佳,200~1,500mJ/cm2 為更佳,200~1,000mJ/cm2 為進一步較佳,200~500mJ/cm2 為特佳。若曝光量在上述範圍內,則硬化膜的製造方法具有更優異之穩定性及生產性。 從提高解析度的觀點考慮,固體攝像元件用的遮光膜形成中,基於i射線步進機之曝光為較佳。<Exposure process> The exposure process is a process in which the curable composition layer (coating film) formed in the curable composition layer formation process is exposed through a mask, and only part of the coating film irradiated by light is cured. The exposure is preferably carried out by irradiation of actinic rays or radiation. In particular, ultraviolet rays such as g-rays, h-rays, and i-rays can be preferably used, and a high-pressure mercury lamp is more preferred. Exposure amount is not particularly limited, 200mJ / cm 2 or more is preferred, 200 ~ 1,500mJ / cm 2 is more preferably, 200 ~ 1,000mJ / cm 2 is further preferred, 200 ~ 500mJ / cm 2 is particularly preferred. If the exposure amount is within the above range, the production method of the cured film has more excellent stability and productivity. From the viewpoint of improving the resolution, in the formation of a light shielding film for a solid-state image sensor, exposure by an i-ray stepper is preferable.
<顯影製程> 顯影製程是對已曝光之硬化性組成物層進行顯影之製程。藉由顯影製程,能夠獲得圖案狀的硬化膜。 上述硬化膜的製造方法含有顯影製程及下述清洗製程為較佳。顯影製程中,進行鹼性顯影處理(顯影製程),使曝光製程中的光未照射部分溶出於鹼水溶液。藉此,僅殘留已光硬化之部分(被光照射之塗佈膜部分)。 作為顯影液,製作固體攝像元件用的含有黑矩陣之遮光性彩色濾光片時,不會損傷基底的電路等之有機鹼性顯影液為較佳。顯影溫度通常為20~30℃為較佳,顯影時間為20~90秒為較佳。<Development process> The development process is a process of developing the exposed curable composition layer. Through the development process, a patterned cured film can be obtained. The manufacturing method of the above-mentioned cured film preferably includes a development process and the following cleaning process. During the development process, an alkaline development process (development process) is performed, so that the light unirradiated part in the exposure process is dissolved in the alkaline aqueous solution. Thereby, only the light-hardened part (the part of the coating film irradiated by light) remains. As the developer, an organic alkaline developer that does not damage the circuit of the substrate or the like is preferable when producing a black matrix-containing light-shielding color filter for a solid-state image sensor. The development temperature is generally preferably 20 to 30°C, and the development time is preferably 20 to 90 seconds.
作為鹼性水溶液,例如,可舉出無機系顯影液及有機系顯影液。作為無機系顯影液,可舉出將氫氧化鈉、氫氧化鉀、碳酸鈉、碳酸氫鈉、矽酸鈉或偏矽酸鈉,溶解成濃度為0.001~10質量%,較佳地為0.01~1質量%之鹼性水溶液。作為有機系顯影液,可舉出將氨水、乙胺、二乙胺、二甲基乙醇胺、四甲基氫氧化銨、四乙基氫氧化銨、膽鹼、吡咯、哌啶或1,8-二氮雜雙環-[5.4.0]-7-十一碳烯等有機鹼性化合物,溶解成濃度為0.001~10質量%,較佳地為0.01~1質量%之鹼性水溶液。鹼性水溶液中,例如還能夠添加適量的甲醇及乙醇等水溶性有機溶劑和/或界面活性劑等。另外,作為顯影方法,例如,能夠利用旋覆浸沒顯影及噴淋顯影方法等。As an alkaline aqueous solution, an inorganic type developer and an organic type developer are mentioned, for example. As an inorganic developer, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium bicarbonate, sodium silicate, or sodium metasilicate, dissolved in a concentration of 0.001-10% by mass, preferably 0.01- 1% by mass alkaline aqueous solution. Examples of organic developers include ammonia, ethylamine, diethylamine, dimethylethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, choline, pyrrole, piperidine, or 1,8- Organic basic compounds such as diazabicyclo-[5.4.0]-7-undecene are dissolved into an alkaline aqueous solution with a concentration of 0.001-10% by mass, preferably 0.01-1% by mass. In the alkaline aqueous solution, for example, an appropriate amount of water-soluble organic solvents such as methanol and ethanol and/or surfactants can be added. In addition, as a development method, for example, spin immersion development and shower development methods can be utilized.
<清洗製程> 清洗製程是藉由純水等對已顯影之硬化性組成物層進行清洗(沖洗)之製程。作為清洗方法,並無特別限制,能夠利用公知的清洗方法。<Cleaning process> The cleaning process is a process of cleaning (rinsing) the developed curable composition layer with pure water or the like. As a cleaning method, there is no restriction|limiting in particular, A well-known cleaning method can be utilized.
另外,上述硬化膜的製造方法可在上述顯影製程之後含有加熱硬化膜之後烘烤製程和/或對硬化膜進行整面曝光之硬化製程。In addition, the manufacturing method of the above-mentioned cured film may include a curing process of heating the cured film followed by a baking process and/or a curing process of exposing the entire surface of the cured film after the development process.
含有上述硬化膜(黑矩陣)之彩色濾光片適於CCD圖像感測器和/或CMOS圖像感測器等固體攝像元件。尤其適於超過100萬像素之高解析度的CCD圖像感測器和/或CMOS圖像感測器等。亦即,含有上述硬化膜之彩色濾光片適於固體攝像元件。彩色濾光片可含有如下結構,亦即,在藉由隔壁例如分割成格子狀之空間,埋入有形成各顏色像素之硬化膜。 上述硬化膜(黑矩陣)例如配置於構成CCD圖像感測器和/或CMOS圖像感測器等之各像素的受光部與用於聚光的微透鏡之間。The color filter containing the above-mentioned hardened film (black matrix) is suitable for solid-state imaging devices such as CCD image sensors and/or CMOS image sensors. Especially suitable for high-resolution CCD image sensors and/or CMOS image sensors with over 1 million pixels. That is, the color filter containing the above-mentioned cured film is suitable for a solid-state imaging device. The color filter may have a structure in which, for example, a space divided into a grid shape by a partition is embedded with a cured film forming pixels of each color. The above-mentioned cured film (black matrix) is arranged, for example, between the light-receiving portion of each pixel constituting a CCD image sensor and/or a CMOS image sensor, and a microlens for condensing light.
[固體攝像元件] 上述固體攝像元件含有上述硬化膜(黑矩陣)。固體攝像元件含有黑矩陣,而且,依據需要含有包含其他顏色(3色或者4色)的像素之圖案狀皮膜之彩色濾光片為較佳。 固體攝像元件只要含有上述黑矩陣且作為固體攝像元件發揮作用,則並無特別限制,例如,可舉出在基板上含有包含構成固體攝像元件(CCD圖像感測器及CMOS圖像感測器等)的受光區之複數個光電二極體及多晶矽等之受光元件,在基板的受光元件形成面的相反側的面含有上述黑矩陣之固體攝像元件。 彩色濾光片亦可具有如下結構,亦即,在藉由隔壁例如分割成格子狀之空間,埋入有形成各顏色像素之硬化膜。此時的隔壁相對於各顏色像素為低折射率為較佳。作為含有該種結構之固體攝像元件的例子,可舉出日本特開2012-227478號公報及日本特開2014-179577號公報中記載的固體攝像元件。[Solid-state imaging element] The solid-state imaging element includes the cured film (black matrix). The solid-state imaging device contains a black matrix, and it is preferable to include a color filter including a patterned film of pixels of other colors (three colors or four colors) as necessary. The solid-state imaging element is not particularly limited as long as it contains the above-mentioned black matrix and functions as a solid-state imaging element. A plurality of photodiodes, polysilicon and other light-receiving elements in the light-receiving area of the substrate include the black matrix solid-state imaging element on the surface opposite to the light-receiving element forming surface of the substrate. The color filter may have a structure in which, for example, a space divided into a grid shape by a partition is embedded with a cured film forming pixels of each color. In this case, it is preferable that the partition wall has a low refractive index with respect to each color pixel. As examples of solid-state imaging elements including such a structure, solid-state imaging elements described in Japanese Patent Application Publication No. 2012-227478 and Japanese Patent Application Publication No. 2014-179577 can be cited.
[圖像顯示裝置] 上述硬化膜適於用於圖像顯示裝置(例如液晶顯示裝置及有機電致發光顯示裝置等)。[Image Display Device] The cured film described above is suitable for use in image display devices (for example, liquid crystal display devices, organic electroluminescence display devices, etc.).
對於圖像顯示裝置的定義及各圖像顯示裝置的詳細內容,例如記載於「電子顯示裝置(佐佐木 昭夫著、Kogyo Chosakai Publishing Co.,Ltd. 1990年發行)」及「顯示裝置(伊吹 順章著、產業圖書(株)平成元年發行)」等中。對於液晶顯示裝置,例如記載於「第二代液晶顯示器技術(內田 龍男編輯、Kogyo Chosakai Publishing Co.,Ltd. 1994年發行)」。上述硬化膜例如適於上述「第二代液晶顯示器技術」中記載之方式的液晶顯示裝置。The definition of image display devices and the details of each image display device are described in, for example, "Electronic Display Devices (by Akio Sasaki, published by Kogyo Chosakai Publishing Co., Ltd. in 1990)" and "Display Devices (Junaki Ibuki) Books, Industrial Books (published in the first year of Heisei)" etc. For liquid crystal display devices, for example, it is described in "Second Generation Liquid Crystal Display Technology (Edited by Tatsuo Uchida, issued by Kogyo Chosakai Publishing Co., Ltd. in 1994)". The above-mentioned cured film is suitable for a liquid crystal display device of the method described in the above-mentioned "Second Generation Liquid Crystal Display Technology", for example.
作為含有上述硬化膜之液晶顯示裝置的一態様,例如,可舉出至少1個在光透射性的一對基板之間至少含有彩色濾光片、液晶層及液晶驅動機構(含有單純矩陣驅動方式及有源矩陣驅動方式)之液晶顯示裝置。上述液晶顯示裝置含有複數個像素組,構成該像素組之各像素含有相互藉由上述硬化膜(黑矩陣)分離之彩色濾光片。As one aspect of the liquid crystal display device containing the above-mentioned cured film, for example, at least one device containing at least a color filter, a liquid crystal layer, and a liquid crystal drive mechanism (including a simple matrix drive method) between a pair of light-transmitting substrates And active matrix drive mode) liquid crystal display device. The liquid crystal display device includes a plurality of pixel groups, and each pixel constituting the pixel group includes color filters separated from each other by the hardened film (black matrix).
作為液晶顯示裝置的其他態様,至少1個在光透射性的一對基板之間至少含有彩色濾光片、液晶層及液晶驅動機構,液晶驅動機構含有有源元件(例如,TFT(Thin Film Transistor(薄膜電晶體))),且各有源元件之間包含含有上述硬化膜(黑矩陣)之彩色濾光片。As another aspect of the liquid crystal display device, at least one includes at least a color filter, a liquid crystal layer, and a liquid crystal drive mechanism between a pair of light-transmitting substrates. The liquid crystal drive mechanism contains active elements (for example, TFT (Thin Film Transistor) (Thin Film Transistor))), and a color filter containing the above-mentioned hardened film (black matrix) is included between each active element.
含有上述硬化膜之彩色濾光片適於彩色TFT(Thin Film Transistor)方式的液晶顯示裝置。對於彩色TFT方式的液晶顯示裝置,例如記載於「彩色TFT液晶顯示器(KYORITSU SHUPPAN CO., LTD.1996年發行)」。而且,上述彩色濾光片還適於IPS(In Plane Switching(平面內切換))等橫向電場驅動方式;MVA(Multi-domain Vertical Alignment(多域垂直配向型))等像素分割方式;等視角被擴大之液晶顯示裝置、STN(Super-Twist Nematic(超扭曲向列))、TN(Twisted Nematic(扭曲向列))、VA(Vertical Alignment(垂直對齊))、OCS(on-chip spacer(片上間隔))、FFS(fringe field switching(邊緣場切換))及R-OCB(Reflective Optically Compensated Bend(反射光學補償彎曲))等。The color filter containing the above-mentioned cured film is suitable for a color TFT (Thin Film Transistor) type liquid crystal display device. The color TFT type liquid crystal display device is described in, for example, "Color TFT Liquid Crystal Display (KYORITSU SHUPPAN CO., LTD. issued in 1996)". Moreover, the above-mentioned color filter is also suitable for lateral electric field driving methods such as IPS (In Plane Switching); pixel division methods such as MVA (Multi-domain Vertical Alignment); Expanded LCD device, STN (Super-Twist Nematic), TN (Twisted Nematic), VA (Vertical Alignment), OCS (on-chip spacer) )), FFS (fringe field switching) and R-OCB (Reflective Optically Compensated Bend), etc.
上述彩色濾光片適於明亮且高精細的COA(Color-filter On Array(彩色濾光片陣列))方式的液晶顯示裝置。關於COA方式的液晶顯示裝置,對於彩色濾光片之要求特性除了通常的要求特性以外,有時還要求對於層間絕緣膜之要求特性,亦即,低介電常數及剝離液耐性。含有上述彩色濾光片之COA方式的液晶顯示裝置具有更優異之解析度,或具有更優異之耐久性。另外,為了滿足低介電常數的要求特性,可在彩色濾光片層上進一步含有樹脂被膜。The above-mentioned color filter is suitable for a bright and high-definition COA (Color-filter On Array) liquid crystal display device. Regarding the liquid crystal display device of the COA method, in addition to the usual required characteristics for the color filter, the required characteristics for the interlayer insulating film, that is, low dielectric constant and peeling liquid resistance, are sometimes required. The COA mode liquid crystal display device containing the above-mentioned color filter has better resolution or better durability. In addition, in order to satisfy the required characteristics of low dielectric constant, a resin coating film may be further included on the color filter layer.
對於該些圖像顯示方式,例如記載於「EL、PDP、LCD顯示器-技術與市場的最新動向-(TORAY Research Center,Inc.調查研究部門2001年發行)」的43頁等。另外,上述中,EL表示Electroluminescence的簡稱, PDP表示Plasma Display Panel的簡稱,LCD表示liquid crystal display的簡稱。For these image display methods, for example, it is described on page 43 of "EL, PDP, LCD display-latest trends in technology and market-(issued by TORAY Research Center, Inc. in 2001)". In addition, in the above, EL stands for Electroluminescence, PDP stands for Plasma Display Panel, and LCD stands for Liquid Crystal Display.
上述液晶顯示裝置除了上述彩色濾光片以外,由電極基板、偏光膜、相位差膜、背光、間隔物及視角保護膜等各種構件構成。上述彩色濾光片能夠適用於由該些公知構件構成之液晶顯示裝置。對於該些構件,例如記載於「’94液晶顯示器周邊材料・化學製品市場(島 健太郎CMC-Group. 1994年發行)」及「2003液晶関連市場的現狀與未來展望(下卷)(表良吉Fuji Chimera Research Institute, Inc.、2003年發行)」。 關於背光,記載於SID meeting Digest 1380(2005)(A.Konno et.al)和/或月刊顯示器2005年12月號的18~24頁(島 康裕)、記載於SID meeting Digest 1380(2005)25~30頁(八木隆明)等。The above-mentioned liquid crystal display device is composed of various members such as an electrode substrate, a polarizing film, a retardation film, a backlight, a spacer, and a viewing angle protective film in addition to the above-mentioned color filter. The above-mentioned color filter can be applied to a liquid crystal display device composed of these known members. These components are described in, for example, "'94 Liquid Crystal Display Peripheral Materials and Chemicals Market (Shima Kentaro CMC-Group. Issued in 1994)" and "2003 Liquid Crystal Related Market Status and Future Prospects (Volume 2)" (Table Ryoshi Fuji) Chimera Research Institute, Inc., issued in 2003)”. Regarding the backlight, it is described in SID meeting Digest 1380 (2005) (A. Konno et.al) and/or pages 18-24 of the December 2005 issue of the monthly display (Yoshihiro Shima), and described in SID meeting Digest 1380 (2005) 25 ~ 30 pages (Yagi Takaaki) etc.
上述硬化膜適於個人計算機、平板電腦、行動電話、智慧型手機及數位相機等便攜式設備;多功能打印機及掃描儀等OA(Office Automation(辦公室自動化))設備;監視攝影機、條碼讀取器及自動存提款機(ATM:automated teller machine)、高速相機及使用人臉圖像認證之本人認證等產業用設備;車載用相機設備;內窺鏡、膠囊內窺鏡及導管等醫療用相機設備;生物體感測器、生物感測器(Biosensor)、軍事偵查用相機、立體地圖用相機、氣象及海洋觀測相機、陸地資源偵查相機、以及宇宙的天文及深空目標用勘探相機等航天設備等中使用之光學濾波器及模組的遮光構件及遮光層,進一步適於防反射構件以及防反射層。The above hardened film is suitable for portable devices such as personal computers, tablet computers, mobile phones, smart phones and digital cameras; OA (Office Automation) equipment such as multifunction printers and scanners; surveillance cameras, barcode readers, and Industrial equipment such as automated teller machine (ATM: automated teller machine), high-speed cameras, and personal authentication using facial image authentication; automotive camera equipment; medical camera equipment such as endoscopes, capsule endoscopes, and catheters ; Biological sensors, biosensors, military reconnaissance cameras, stereo map cameras, meteorological and ocean observation cameras, terrestrial resources reconnaissance cameras, and space equipment such as exploration cameras for astronomical and deep-space targets in the universe The light-shielding members and light-shielding layers of optical filters and modules used in etc. are further suitable for anti-reflection members and anti-reflection layers.
上述硬化膜還能夠使用於微型LED(Light Emitting Diode(發光二極體))及微型OLED(Organic Light Emitting Diode(有機發光二極體))等用途。上述硬化膜除了微型LED及微型OLED中使用之光學濾波器及光學薄膜以外,還適於賦予遮光功能或防反射功能之構件。 作為微型LED及微型OLED的例子,可舉出日本特表2015-500562號及日本特表2014-533890中記載者。The above-mentioned cured film can also be used for applications such as micro LED (Light Emitting Diode) and micro OLED (Organic Light Emitting Diode). In addition to optical filters and optical films used in micro LEDs and micro OLEDs, the above-mentioned hardened film is also suitable for members that impart a light-shielding function or an anti-reflection function. Examples of micro LEDs and micro OLEDs include those described in Japanese Special Form No. 2015-500562 and Japanese Special Form 2014-533890.
上述硬化膜適合作為量子點顯示器中使用之光學濾波器及光學薄膜。並且,上述硬化膜適合作為賦予遮光功能及防反射功能之構件。 作為量子點顯示器的例子,可舉出美國專利申請公開第2013/0335677號、美國專利申請公開第2014/0036536號、美國專利申請公開第2014/0036203號及美國專利申請公開第2014/0035960號中記載者。 [實施例]The above-mentioned cured film is suitable as an optical filter and an optical film used in a quantum dot display. In addition, the above-mentioned cured film is suitable as a member imparting a light-shielding function and an anti-reflection function. As examples of quantum dot displays, U.S. Patent Application Publication No. 2013/0335677, U.S. Patent Application Publication No. 2014/0036536, U.S. Patent Application Publication No. 2014/0036203, and U.S. Patent Application Publication No. 2014/0035960 Recorder. [Example]
以下,依據實施例對本發明進行更詳細說明。以下實施例所示之材料、使用量、比例、處理內容、處理步驟等,可在不脫離本發明的宗旨之範圍內進行適當變更。故,並不藉由以下所示之實施例限定地解釋本發明的範圍。Hereinafter, the present invention will be described in more detail based on examples. The materials, usage amount, ratio, processing content, processing steps, etc. shown in the following examples can be appropriately changed without departing from the scope of the present invention. Therefore, the scope of the present invention is not limitedly interpreted by the examples shown below.
〔著色劑〕 藉由以下方法製作了各著色劑。[Colorant] Each colorant was produced by the following method.
<含氮化鈦粒子(TiN-1)> 首先,將Ti粒子(TC-200、TOHO TECHNICAL SERVICE CO.,LTD.製造)在Ar氣中進行電漿處理,藉此進行了Ti奈米粒子化。將電漿處理之後的Ti奈米粒子在Ar氣氛圍下,在O2 濃度50ppm以下、30℃的條件下靜置了24小時。之後,以O2 濃度成為100ppm之方式,在Ar氛圍中導入有O2 氣之狀態下,在30℃下靜置了24小時(Ti粒子的前處理)。 之後,利用Hosokawa Micron Corporation製造的TTSP分離器,以產率成為10%之條件下,對所獲得之Ti奈米粒子進行分級,從而獲得了Ti粒子粉末。對於所獲得之粉末的一次粒徑,藉由TEM觀察,並藉由算術平均求出了100個粒子的平均粒徑,其結果為120nm。 利用依據國際公開第2010/147098的圖1中記載的黑色複合微粒製造裝置之裝置製造了含氮化鈦粒子TiN-1。 具體而言,黑色複合微粒製造裝置中,對電漿焰炬的高頻振蕩用線圈施加約4MHz及約80kVA的高頻電壓,從電漿氣體供給源,作為電漿氣體供給氬氣50L/min及氮50L/min的混合氣體,在電漿焰炬內產生氬-氮熱電漿火焰。從材料供給裝置的噴霧氣體供給源供給了10L/min的載體氣體。 對如上述那樣來獲得之Ti粒子,以各個質量比成為Ti/Fe/Si=餘量/0.05/0.05之方式,混合了Fe粉(JIP270M、JFE STEEL CORPORATION製造)及Si粉(Silicon powder SI006031)。將該混合物與作為載體氣體之氬氣一同供給至電漿焰炬內的熱電漿火焰中,使其在熱電漿火焰中蒸發,使其以氣相狀態高度分散。 並且,作為藉由氣體供給裝置供給至腔室內之氣體,使用了氮。此時的腔室內的流速設為5m/sec,供給量設為1,000L/min。並且,旋風分離器內的壓力設為50kPa,並且,各原料從腔室向旋風分離器的供給速度設為10m/s(平均值)。 如此獲得了含氮化鈦粒子TiN-1。<Titanium Nitride Particles (TiN-1)> First, Ti particles (TC-200, manufactured by TOHO TECHNICAL SERVICE CO., LTD.) are plasma treated in Ar gas to form Ti nanoparticles . The Ti nanoparticles after the plasma treatment were allowed to stand for 24 hours under the conditions of an O 2 concentration of 50 ppm or less and 30° C. in an Ar atmosphere. After that , in a state where O 2 gas was introduced in an Ar atmosphere so that the O 2 concentration became 100 ppm, it was allowed to stand at 30° C. for 24 hours (pretreatment of Ti particles). After that, using a TTSP separator manufactured by Hosokawa Micron Corporation, under the condition that the yield becomes 10%, the obtained Ti nanoparticle is classified to obtain Ti particle powder. The primary particle size of the obtained powder was observed by TEM, and the average particle size of 100 particles was calculated by arithmetic average, and the result was 120 nm. The titanium nitride-containing particles TiN-1 were manufactured using the apparatus according to the black composite particle manufacturing apparatus described in FIG. 1 of International Publication No. 2010/147098. Specifically, in the black composite particle manufacturing device, a high-frequency voltage of about 4MHz and about 80kVA is applied to the high-frequency oscillation coil of the plasma torch, and 50L/min of argon gas is supplied as the plasma gas from the plasma gas supply source. The mixed gas of 50L/min and nitrogen produces an argon-nitrogen thermal plasma flame in the plasma torch. A carrier gas of 10 L/min was supplied from the spray gas supply source of the material supply device. For the Ti particles obtained as described above, Fe powder (JIP270M, JFE STEEL CORPORATION) and Si powder (Silicon powder SI006031) are mixed so that each mass ratio becomes Ti/Fe/Si=balance/0.05/0.05 . The mixture is supplied to the thermoplasma flame in the plasma torch together with argon as the carrier gas, and is vaporized in the thermoplasma flame to be highly dispersed in a gas phase state. In addition, nitrogen was used as the gas supplied into the chamber by the gas supply device. The flow velocity in the chamber at this time was set to 5 m/sec, and the supply amount was set to 1,000 L/min. In addition, the pressure in the cyclone was set to 50 kPa, and the supply speed of each raw material from the chamber to the cyclone was set to 10 m/s (average value). Thus, TiN-1 containing titanium nitride particles was obtained.
對所獲得之含氮化鈦粒子TiN-1,藉由ICP發光分光分析法,測定了鈦(Ti)原子、鐵(Fe)原子及矽(Si)原子的含量。另外,ICP發光分光分析法中,利用了Seiko Instruments Inc.製造的ICP發光分光分析裝置「SPS3000」(商品名)。 利用HORIBA, Ltd.製造的氧・氮分析裝置「EMGA-620W/C」(商品名)測定並藉由惰性氣體熔融熱導法計算出了氮原子的含量。上述的結果,含氮化鈦粒子TiN中包含之各原子的質量比為Ti/N/Fe/Si=57/34/0.0030/0.0020。For the obtained titanium nitride-containing particles TiN-1, the contents of titanium (Ti) atoms, iron (Fe) atoms and silicon (Si) atoms were measured by ICP emission spectrometry. In addition, in the ICP emission spectroscopic analysis method, an ICP emission spectroscopic analysis device "SPS3000" (trade name) manufactured by Seiko Instruments Inc. was used. The oxygen and nitrogen analyzer "EMGA-620W/C" (trade name) manufactured by HORIBA, Ltd. was used to measure and calculate the nitrogen content by the inert gas fusion thermal conductivity method. From the above results, the mass ratio of the atoms contained in the titanium nitride-containing particles TiN is Ti/N/Fe/Si=57/34/0.0030/0.0020.
關於含氮化鈦粒子TiN-1的X射線繞射,將粉末試樣填充於鋁製標準試樣保持器中,藉由廣角X射線繞射法(Rigaku Corporation製造、商品名「RU-200R」)進行測定。作為測定條件,X射線源設為CuKα射線,輸出設為50kV/200mA,狹縫系統設為1°-1°-0.15mm-0.45mm,測定步長(2θ)設為0.02°,掃描速度設為2°/分鐘。 並且,測定了在繞射角2θ(42.6°)附近觀察到之源自TiN(200)面之峰的繞射角2θ。而且,藉由該源自(200)面之峰的半寬度,利用謝勒(Scherrer)公式,求出了構成粒子之微晶尺寸。其結果,峰的繞射角為42.62°,微晶尺寸為10nm。另外,完全沒有觀察到TiO2 引起之X射線繞射峰。Regarding the X-ray diffraction of TiN-1 containing titanium nitride particles, the powder sample was filled in an aluminum standard sample holder, and the wide-angle X-ray diffraction method (manufactured by Rigaku Corporation, trade name "RU-200R") ) Perform the measurement. As the measurement conditions, the X-ray source is set to CuKα rays, the output is set to 50kV/200mA, the slit system is set to 1°-1°-0.15mm-0.45mm, the measurement step (2θ) is set to 0.02°, and the scanning speed is set It is 2°/min. In addition, the diffraction angle 2θ derived from the peak of the TiN (200) plane observed in the vicinity of the diffraction angle 2θ (42.6°) was measured. Furthermore, by using the half-width of the peak derived from the (200) plane, the size of the crystallites of the constituent particles was obtained using Scherrer's formula. As a result, the diffraction angle of the peak was 42.62°, and the crystallite size was 10 nm. In addition, X-ray diffraction peaks caused by TiO 2 were not observed at all.
<含氮化鈦粒子TiN-2> 作為Ti粒子,代替TOHO TECHNICAL SERVICE CO.,LTD.製造「TC-200」,使用Sigma-Aldrich Co. LLC. 製造「578347」,以各個質量比成為Ti/Fe/Si=餘量/0.5/1之方式,混合了Fe粉及Si粉,除此以外,以與TiN-1相同的方法獲得了含氮化鈦粒子TiN-2。 另外,藉由X射線繞射測定之峰的繞射角為42.81°,微晶尺寸為12nm。<TiN-2 containing titanium nitride particles> As Ti particles, instead of "TC-200" manufactured by TOHO TECHNICAL SERVICE CO., LTD., "578347" manufactured by Sigma-Aldrich Co. LLC. is used, and each mass ratio becomes Ti/ Fe/Si=remainder/0.5/1, Fe powder and Si powder were mixed, except that the same method as TiN-1 was used to obtain TiN-2 containing titanium nitride particles. In addition, the diffraction angle of the peak measured by X-ray diffraction is 42.81°, and the crystallite size is 12 nm.
<含氮化鈦粒子TiN-3> 以各個質量比成為Ti/Fe/Si=餘量/1/2之方式,混合了Fe粉及Si粉,除此以外,以與TiN-1相同的方法獲得了含氮化鈦粒子TiN-3。 另外,藉由X射線繞射測定之峰的繞射角為43.1°,微晶尺寸為12nm。<TiN-3 containing titanium nitride particles> Fe powder and Si powder are mixed so that each mass ratio becomes Ti/Fe/Si=balance/1/2, except for this, the same method as TiN-1 TiN-3 containing titanium nitride particles was obtained. In addition, the diffraction angle of the peak measured by X-ray diffraction was 43.1°, and the crystallite size was 12 nm.
<鈦黑A-1的製作> 將平均粒徑15nm的氧化鈦MT-150A(商品名、TAYCA CORPORATION製造)秤量100g,將BET(Brunauer,Emmett,Teller)比表面積300m2 /g的二氧化矽粒子AEROSIL300(註冊商標)300/30(Evonik Japan Co., Ltd.製造)秤量25g,及將Disperbyk190(商品名、BYK Chemie GmbH製造)秤量100g,將該些添加到離子電氣交換水71g中,從而獲得了混合物。之後,使用KURABO製造MAZERSTAR KK-400W,在公轉轉速1,360rpm、自轉轉速1,047rpm下,對混合物進行30分鐘的處理,藉此獲得了均勻的混合物水溶液。將該混合物水溶液填充於石英容器中,利用小型回轉爐(MOTOYAMA CO.,LTD製造),在氧氛圍中加熱至920℃。之後,以氮取代小型回轉爐內,在相同溫度下,使氨氣以100mL/min流動5小時,藉此實施了氮化還原處理。藉由乳鉢對結束後回收之粉末進行粉碎,獲得了包含Si原子且粉末狀的比表面積73m2 /g的鈦黑〔包含鈦黑粒子及Si原子之被分散體〕(以下,標記為「鈦黑A-1」)。<Production of Titanium Black A-1> Weigh 100 g of titanium oxide MT-150A (trade name, manufactured by TAYCA CORPORATION) with an average particle diameter of 15 nm, and measure BET (Brunauer, Emmet, Teller) specific surface area of 300 m 2 /g of silicon dioxide Particle AEROSIL300 (registered trademark) 300/30 (manufactured by Evonik Japan Co., Ltd.) weighed 25 g, and Disperbyk 190 (trade name, manufactured by BYK Chemie GmbH) was weighed 100 g, and these were added to 71 g of ion-exchange water. A mixture is obtained. After that, MAZERSTAR KK-400W manufactured by KURABO was used, and the mixture was processed for 30 minutes at a revolution speed of 1,360 rpm and a rotation speed of 1,047 rpm, thereby obtaining a uniform aqueous mixture solution. This mixture aqueous solution was filled in a quartz container, and heated to 920°C in an oxygen atmosphere using a small rotary furnace (manufactured by MOTOYAMA CO., LTD). After that, the small rotary kiln was replaced with nitrogen, and ammonia gas was flowed at 100 mL/min for 5 hours at the same temperature, thereby performing the nitridation reduction treatment. The powder recovered after completion was pulverized with a mortar to obtain a powdery titanium black containing Si atoms and a specific surface area of 73 m 2 /g [a dispersion containing titanium black particles and Si atoms] (hereinafter, labeled as "Ti Black A-1”).
<含有Fe原子之含氮化鈮粒子(NbN)的製作> 藉由以下方法製作了含有Fe原子之含氮化鈮粒子。 首先,準備Mitsuwa Chemicals Co.,Ltd製造鈮(粉末)<100-325mesh>作為原料(以下,還稱作「金屬原料粉末」。)。 接著,將上述金屬原料粉末在Ar氣體中進行電漿處理,藉此進行了Nb奈米粒子化。上述電漿處理的條件依照下述電漿處理(1)。<Production of Fe-atom-containing niobium nitride-containing particles (NbN)> The Fe-atom-containing niobium nitride-containing particles were produced by the following method. First, niobium (powder) <100-325mesh> manufactured by Mitsuwa Chemicals Co., Ltd. is prepared as a raw material (hereinafter, also referred to as "metal raw material powder"). Next, the above-mentioned metal raw material powder was subjected to plasma treatment in Ar gas, thereby performing Nb nanoparticulation. The conditions of the above-mentioned plasma treatment are in accordance with the following plasma treatment (1).
(電漿處理(1)) 藉由以下方法進行了電漿處理(1)。利用依據上述黑色複合微粒製造裝置之裝置,藉由以下條件進行了電漿處理(1)。 ・施加於高頻振蕩用線圈之高頻電壓:頻率 約4MHz、電壓 約80kVA ・電漿氣體:氬氣(供給量 100L/min) ・載體氣體:氬氣(供給量 10L/min) ・腔室內氛圍:氬氣(供給量 1,000L/min、腔室內流速 5m/sec) ・旋風分離器內氛圍:氬氣、內壓 50kPa ・從腔室向旋風分離器的材料供給速度:10m/s(平均值)(Plasma treatment (1)) Plasma treatment (1) was performed by the following method. Plasma treatment (1) was performed using the apparatus based on the above-mentioned black composite particle manufacturing apparatus under the following conditions.・High-frequency voltage applied to the high-frequency oscillation coil: frequency about 4MHz, voltage about 80kVA ・plasma gas: argon (supply amount 100L/min) ・carrier gas: argon gas (supply amount 10L/min) ・Inside the chamber Atmosphere: Argon (supply volume 1,000L/min, flow velocity in the chamber: 5m/sec) ・Atmosphere in the cyclone separator: Argon, internal pressure 50kPa ・The material supply speed from the chamber to the cyclone separator: 10m/s (average value)
接著,準備Fe粉(JIP270M、JFE STEEL CORPORATION製造),藉由電漿處理(1)的條件進行電漿處理,從而進行了Fe奈米粒子化。Next, Fe powder (JIP270M, manufactured by JFE STEEL CORPORATION) was prepared, and plasma treatment was performed under the conditions of the plasma treatment (1) to perform Fe nanoparticle formation.
接著,混合藉由上述來獲得之Nb奈米粒子及Fe奈米粒子,從而獲得了原料金屬粉末。對該原料金屬粉末,在氮氣中進行電漿處理,藉此獲得了含氮化鈮粒子。上述電漿處理的條件依照下述的電漿處理(2)。Next, the Nb nano particles and Fe nano particles obtained as described above were mixed to obtain raw metal powder. The raw metal powder was subjected to plasma treatment in nitrogen, thereby obtaining niobium nitride-containing particles. The conditions of the above-mentioned plasma treatment are in accordance with the following plasma treatment (2).
(電漿處理(2)) 藉由以下方法進行了電漿處理(2)。另外,裝置利用了與電漿處理(1)相同者。 ・施加於高頻振蕩用線圈之高頻電壓:頻率 約4MHz、電壓 約80kVA ・電漿氣體:氬氣及氮氣(供給量 分別為50L/min) ・載體氣體:氮氣(供給量 10L/min) ・腔室內氛圍:氮氣(供給量 1,000L/min、腔室內流速 5m/sec) ・旋風分離器內氛圍:氮氣、內壓 50kPa ・從腔室向旋風分離器的材料供給速度:10m/s(平均值)(Plasma treatment (2)) Plasma treatment (2) was performed by the following method. In addition, the device uses the same thing as the plasma treatment (1).・The high-frequency voltage applied to the high-frequency oscillation coil: frequency is about 4MHz, voltage is about 80kVA. ・Plasma gas: argon and nitrogen (supply volume of 50L/min respectively) ・Carrier gas: nitrogen (supply volume 10L/min)・Indoor atmosphere: nitrogen (supply rate 1,000L/min, chamber flow rate 5m/sec) ・Inside cyclone atmosphere: nitrogen, internal pressure 50kPa ・Material supply speed from the chamber to the cyclone: 10m/s ( average value)
將結束電漿處理(2)後的粒子,利用Ar氣,藉由NIHON SHINTECH CO.,LTD.製造分流型濕度供給裝置SRH,以在大氣中成為相對濕度95%之條件,導入20℃的氮氣,並靜置了24小時。之後,利用Hosokawa Micron Corporation製造TTSP分離器,以產率成為10%之條件,對所獲得之粒子進行分級,從而獲得了含氮化鈮粒子(NbN)。另外,向分離器供給了氮氣。 對所獲得之含氮化鈮粒子,藉由ICP發光分光分析法測定了鐵(Fe)原子的含量,其結果為50質量ppm。The particles after plasma treatment (2) are used Ar gas, manufactured by NIHON SHINTECH CO., LTD., a shunt type humidity supply device SRH, to achieve a relative humidity of 95% in the atmosphere, and introduce nitrogen at 20°C , And let it stand for 24 hours. After that, a TTSP separator was manufactured by Hosokawa Micron Corporation, and the obtained particles were classified under the condition that the yield became 10%, thereby obtaining niobium nitride-containing particles (NbN). In addition, nitrogen gas was supplied to the separator. For the obtained niobium nitride-containing particles, the content of iron (Fe) atoms was measured by ICP emission spectrometry, and the result was 50 ppm by mass.
<含有Fe原子之含氮化釩粒子(VN)的製作> 在含有Fe原子之含氮化鈮粒子的製作中,代替Mitsuwa Chemicals Co.,Ltd製造鈮(粉末)<100-325mesh>,使用了TAIYO KOKO Co., LTD.製造金屬釩粉末VHO,除此以外,藉由相同的方法製作了含有Fe原子之含氮化釩粒子(VN)。對所獲得之含氮化釩粒子,藉由ICP發光分光分析法測定了鐵(Fe)原子的含量,其結果為50質量ppm。<Production of Fe atom-containing vanadium nitride particles (VN)> In the production of Fe atom-containing niobium nitride particles, instead of niobium (powder) manufactured by Mitsuwa Chemicals Co., Ltd. <100-325mesh>, used TAIYO KOKO Co., LTD. manufactures metal vanadium powder VHO. Except for this, the same method is used to produce vanadium nitride particles (VN) containing Fe atoms. For the obtained vanadium nitride-containing particles, the content of iron (Fe) atoms was measured by ICP emission spectrometry, and the result was 50 ppm by mass.
〔多官能硫醇化合物〕 作為多官能硫醇化合物,使用了以下的SH-4、SH-3、SH-2。[Multifunctional thiol compound] As the multifunctional thiol compound, the following SH-4, SH-3, and SH-2 were used.
・SH-4(季戊四醇四(3-巰基丙酸酯),相當於4官能硫醇化合物。) 【化學式28】 ・SH-4 (Pentaerythritol tetrakis (3-mercaptopropionate), equivalent to a 4-functional thiol compound.) [Chemical formula 28]
・SH-3(三羥甲基丙烷三(3-巰基丙酸酯),相當於3官能硫醇化合物。) 【化學式29】 ・SH-3 (Trimethylolpropane tris(3-mercaptopropionate), equivalent to a trifunctional thiol compound.) [Chemical formula 29]
・SH-2(1,4丁二醇雙(巰基乙酸酯),相當於2官能硫醇化合物。) 【化學式30】 ・SH-2 (1,4-butanediol bis(thioglycolate), equivalent to a bifunctional thiol compound.) [Chemical formula 30]
〔分散劑〕 作為分散劑,使用了以下結構的分散劑A。各結構單元中記載的數值表示各結構單元相對於所有結構單元的質量%。[Dispersant] As the dispersant, a dispersant A having the following structure was used. The numerical value described in each structural unit represents the mass% of each structural unit with respect to all structural units.
・分散劑A 【化學式31】 ・Dispersant A [Chemical formula 31]
〔黏結樹脂〕 作為黏結樹脂,使用了以下的樹脂A。各結構單元中記載的數值表示各結構單元相對於所有結構單元的莫耳%。另外,樹脂A的式中,各略號表示以下。 BzMA:甲基丙烯酸芐酯 MMA:甲基丙烯酸甲酯[Binder Resin] As the binder resin, the following resin A was used. The numerical value described in each structural unit represents the mole% of each structural unit with respect to all structural units. In addition, in the formula of resin A, each abbreviation represents the following. BzMA: Benzyl methacrylate MMA: Methyl methacrylate
・樹脂A 【化學式32】 ・Resin A [Chemical formula 32]
〔聚合性化合物〕 ・聚合性化合物M1:二季戊四醇六丙烯酸酯(Nippon Kayaku Co.,Ltd.製造、商品名「KAYARAD」、參閱下述式) 【化學式33】 [Polymerizable compound] ・Polymerizable compound M1: Dipentaerythritol hexaacrylate (manufactured by Nippon Kayaku Co., Ltd., trade name "KAYARAD", see the following formula) [Chemical formula 33]
〔光聚合起始劑〕 ・OXE-01:Irgacure OXE01(商品名、BASF JAPAN LTD.製造) 【化學式34】 [Photopolymerization initiator] ・OXE-01: Irgacure OXE01 (trade name, manufactured by BASF JAPAN LTD.) [Chemical formula 34]
・OXE-02:Irgacure OXE02(商品名、BASF JAPAN LTD.製造) 【化學式35】 ・OXE-02: Irgacure OXE02 (trade name, manufactured by BASF JAPAN LTD.) [Chemical formula 35]
・PI-3:具有下述結構之光聚合起始劑・PI-3: Photopolymerization initiator with the following structure
【化學式36】 【Chemical formula 36】
・NCI-831(商品名、ADEKA CORPORATION製造) 【化學式37】 ・NCI-831 (trade name, manufactured by ADEKA CORPORATION) [Chemical formula 37]
・IRG-379:IRGACURE 379(商品名、BASF JAPAN LTD.製造) 【化學式38】 ・IRG-379: IRGACURE 379 (trade name, manufactured by BASF JAPAN LTD.) [Chemical formula 38]
〔聚合抑制劑〕 Ih-1:4-甲氧基苯酚 Ih-2:2,6-二-第三丁基-4-甲基苯酚 Ih-3:4-羥基-2,2,6,6-四甲基哌啶 1-氧基 自由基[Polymerization inhibitor] Ih-1: 4-methoxyphenol Ih-2: 2,6-di-tert-butyl-4-methylphenol Ih-3: 4-hydroxy-2,2,6,6 -Tetramethylpiperidine 1-oxyl radical
〔界面活性劑〕 ・F-1:以下述式表示之化合物(重量平均分子量(Mw)=15,311) 其中,下述式中,以式(A)及(B)表示之結構單元分別為62莫耳%、38莫耳%。以式(B)表示之結構單元中,a、b、c分別滿足a+c=14、b=17的關係。[Surfactant] ・F-1: A compound represented by the following formula (weight average molecular weight (Mw)=15,311) where, in the following formula, the structural units represented by formulas (A) and (B) are respectively 62 mol%, 38 mol%. In the structural unit represented by formula (B), a, b, and c satisfy the relationship of a+c=14 and b=17, respectively.
【化學式39】 【Chemical formula 39】
〔有機溶劑〕 ・PGMEA:丙二醇單甲醚乙酸酯 ・環戊酮 ・乙酸丁酯〔Organic solvents〕 ・PGMEA: propylene glycol monomethyl ether acetate ・cyclopentanone ・butyl acetate
[著色劑分散液的製備] 首先,利用攪拌機(IKA公司製造EUROSTAR),將著色劑、分散劑及有機溶劑混合15分鐘,從而獲得了上述成分的混合液。接著,對所獲得之混合液,使用SHINMARU ENTERPRISES CORPORATION製造的NPM-Pilot,在下述條件下進行分散處理,從而獲得了著色劑分散液。[Preparation of Colorant Dispersion Liquid] First, the colorant, the dispersant, and the organic solvent were mixed for 15 minutes using a stirrer (EUROSTAR manufactured by IKA Corporation) to obtain a mixed liquid of the above-mentioned components. Next, the obtained mixed liquid was subjected to dispersion treatment under the following conditions using NPM-Pilot manufactured by SHINMARU ENTERPRISES CORPORATION to obtain a colorant dispersion liquid.
<分散條件> ・珠徑:φ0.05mm、(NIKKATO CORPORATION製造氧化鋯珠、YTZ) ・珠填充率:65體積% ・研磨圓周速度:10m/sec ・分離器圓周速度:13m/s ・進行分散處理之混合液量:15kg ・循環流量(泵供給量):90kg/hour ・處理液溫度:19~21℃ ・冷卻水:水 ・處理時間:22小時左右<Dispersion conditions> ・Bead diameter: φ0.05mm, (Zirconium oxide beads manufactured by NIKKATO CORPORATION, YTZ) ・Bead filling rate: 65% by volume ・Grinding peripheral speed: 10m/sec ・Separator peripheral speed: 13m/s ・Dispersing Processed mixed liquid volume: 15kg ・Circulation flow rate (pump supply volume): 90kg/hour ・Processing fluid temperature: 19~21℃ ・Cooling water: water ・Processing time: about 22 hours
[硬化性組成物的製備] 接著,混合、攪拌上述著色劑分散液、多官能硫醇化合物、黏結樹脂、聚合性化合物、聚合起始劑、聚合抑制劑及界面活性劑,獲得了下述表1-1、表1-2及表2所示之實施例及比較例的各硬化性組成物。另外,表1-1、表1-2及表2中的各成分的含量均為質量%。 另外,以各硬化性組成物的最終固體成分成為表1-1、表1-2及表2中記載之固體成分濃度之方式,用有機溶劑進行了調整。並且,以各硬化性組成物中的質量比成為PGMEA/乙酸丁酯/環己酮=27/18/27之方式,同時使用了有機溶劑。[Preparation of curable composition] Next, the above-mentioned colorant dispersion, polyfunctional thiol compound, binder resin, polymerizable compound, polymerization initiator, polymerization inhibitor, and surfactant were mixed and stirred to obtain the following table Each curable composition of Examples and Comparative Examples shown in 1-1, Table 1-2, and Table 2. In addition, the content of each component in Table 1-1, Table 1-2, and Table 2 is mass %. In addition, it was adjusted with an organic solvent so that the final solid content of each curable composition became the solid content concentration described in Table 1-1, Table 1-2, and Table 2. In addition, an organic solvent was used at the same time so that the mass ratio in each curable composition became PGMEA/butyl acetate/cyclohexanone=27/18/27.
[評價] 對實施例及比較例的各硬化性組成物,進行了以下的各評價試驗。將結果綜合示於表1-1及表1-2。[Evaluation] The following evaluation tests were performed for each curable composition of the examples and comparative examples. The results are collectively shown in Table 1-1 and Table 1-2.
〔OD值〕 在厚度0.7mm、10cm見方的玻璃板(EagleXG,Corning Incorporated製造)上,使用各硬化性組成物,藉由旋轉塗佈形成了塗膜。此時,調整轉速,以獲得膜厚1.5μm的硬化膜。將所形成之塗膜,在加熱板上藉由100℃、2分鐘的熱處理使其乾燥,以500mJ/cm2 的曝光量進行曝光,從而獲得了硬化膜。對於含有所獲得之硬化膜之玻璃基板,藉由分光光度計U-4100(Hitachi High-Technologies Corporation.製造)測定了OD值。OD值越大,硬化膜越具有優異之遮光性。將結果綜合示於表1-1、表1-2及表2。 另外,表1-1、表1-2及表2所示之OD值是波長400~800nm下的最小值。亦即,各實施例的硬化膜(膜厚1.5μm)在波長400~800nm的整個區域中具有表1-1、表1-2及表2所示之OD值以上的OD值。[OD value] On a glass plate (EagleXG, manufactured by Corning Incorporated) with a thickness of 0.7 mm and a square of 10 cm, each curable composition was used to form a coating film by spin coating. At this time, the rotation speed was adjusted to obtain a cured film with a thickness of 1.5 μm. The formed coating film was dried by heat treatment at 100°C for 2 minutes on a hot plate, and exposed at an exposure amount of 500 mJ/cm 2 to obtain a cured film. For the glass substrate containing the obtained cured film, the OD value was measured with a spectrophotometer U-4100 (manufactured by Hitachi High-Technologies Corporation). The greater the OD value, the more excellent the light-shielding property of the cured film is. The results are collectively shown in Table 1-1, Table 1-2, and Table 2. In addition, the OD values shown in Table 1-1, Table 1-2, and Table 2 are the minimum values at a wavelength of 400 to 800 nm. That is, the cured film (film thickness of 1.5 μm) of each example has an OD value greater than or equal to the OD value shown in Table 1-1, Table 1-2, and Table 2 in the entire wavelength range of 400 to 800 nm.
〔圖案形狀〕 在Si基板上,使用各硬化性組成物,以可獲得膜厚1.5μm的硬化膜之方式調整轉速,藉由旋塗法形成了塗膜。將所形成之塗膜,在加熱板上藉由100℃、2分鐘的熱處理使其乾燥,從而獲得了硬化膜。對含有所獲得之硬化膜之Si基板,對上述預烘烤後的附帶塗膜的基板,利用i射線步進機(Canon Inc.製造FPA3000i5+),通過形成有長度200μm×寬度20μm的線圖案之光罩,以表中記載的曝光量,對上述塗膜進行了曝光。將曝光後的塗膜,藉由Tokyo Electron Limited製造的Coater Developer ACT8,作為顯影液,使用氫氧化四甲基銨,進行了30秒的旋覆浸沒顯影。顯影後藉由純水進行了20秒的噴淋沖洗處理。對顯影後的塗膜進行了後烘烤(溫度:220℃、時間:300秒)。藉由測長SEM(Scanning Electron Microscope(掃描型電子顯微鏡))測定了後烘烤後的塗膜的圖案形狀。具體而言,測定線圖案端部的膜厚與中央部的膜厚,計算出比(圖案端部的膜厚/中央部的膜厚),並依據以下基準進行了評價。將結果綜合示於表1-1、表1-2及表2。另外,評價「2」以上為實際使用範圍。 ・7:比超過0.98且1.00以下,基於SEM之觀察中觀察不到圖案中央部與端部的膜厚上存在差。 ・6:比超過0.96且0.98以下,可觀察到圖案中央部與端部的膜厚上存在微小的差。 ・5:比超過0.94且0.96以下,可觀察到圖案中央部與端部的膜厚上存在差。 ・4:比超過0.92且0.94以下,端部的膜厚較薄,且產生微小的變形,但為實際使用上不成問題之級別。 ・3:比超過0.90且0.92以下,端部的膜厚較薄,且產生變形,但為實際使用上不成問題之級別。 ・2:比超過0.80且0.90以下,端部的膜厚較薄,但為可實際使用之級別。 ・1:比為0.80以下,端部的膜厚較薄,為容許範圍之外。[Pattern shape] Using each curable composition on the Si substrate, the rotation speed was adjusted so that a cured film with a thickness of 1.5 μm was obtained, and a coating film was formed by a spin coating method. The formed coating film was dried by a heat treatment at 100°C for 2 minutes on a hot plate to obtain a cured film. For the Si substrate containing the obtained cured film, the pre-baked substrate with coating film was used by an i-ray stepper (FPA3000i5+ manufactured by Canon Inc.) to form a line pattern with a length of 200μm×width of 20μm. The photomask exposed the above-mentioned coating film with the exposure amount described in the table. The coated film after exposure was developed by Coater Developer ACT8 manufactured by Tokyo Electron Limited, using tetramethylammonium hydroxide as a developing solution, and subjected to spin immersion development for 30 seconds. After development, it was sprayed and rinsed with pure water for 20 seconds. The developed coating film was post-baked (temperature: 220°C, time: 300 seconds). The pattern shape of the post-baked coating film was measured by a length measuring SEM (Scanning Electron Microscope). Specifically, the film thickness at the end of the line pattern and the film thickness at the center were measured, and the ratio (film thickness at the end of the pattern/film thickness at the center) was calculated, and evaluated based on the following criteria. The results are collectively shown in Table 1-1, Table 1-2, and Table 2. In addition, evaluation "2" or higher is the actual use range. *7: The ratio is more than 0.98 and 1.00 or less, and there is no difference in the film thickness between the center part and the end part of the pattern in the observation by SEM. *6: The ratio exceeds 0.96 and 0.98 or less, and a slight difference in the film thickness between the center part and the end part of the pattern is observed. *5: The ratio exceeds 0.94 and 0.96 or less, and there is a difference in the film thickness between the center part and the end part of the pattern. *4: The ratio is more than 0.92 and less than 0.94, the film thickness at the end is thin, and slight deformation occurs, but it is a level that is not a problem in actual use.・3: The ratio exceeds 0.90 and 0.92 or less, and the film thickness at the end is thin and deformed, but it is a level that is not a problem in actual use.・2: The ratio exceeds 0.80 and 0.90 or less, and the film thickness at the end is thin, but it is a level that can be used in practice.・1: The ratio is 0.80 or less, and the film thickness at the end is thin, which is outside the allowable range.
〔經時穩定性〕 將製備後的各硬化性組成物密封於100cc的布魯姆瓶中,在45℃的恆溫槽中保管了7天。之後,以與上述相同的方法進行了圖案形狀的評價。將結果示於表2。[Stability with time] Each curable composition after preparation was sealed in a 100 cc Bloom bottle and stored in a thermostat at 45°C for 7 days. After that, the pattern shape was evaluated in the same method as described above. The results are shown in Table 2.
[表1-1]
[表1-2]
[表2]
依據表1-1及表1-2所示之結果,各實施例的硬化性組成物是含有著色劑、光聚合起始劑、聚合性化合物及多官能硫醇化合物之硬化性組成物,使硬化性組成物硬化來獲得之硬化膜在可見光區域中的每1.5μm的膜厚的光學濃度為4.0以上,使各實施例的硬化性組成物硬化來獲得之硬化膜具有優異之圖案形狀。而比較例的硬化性組成物並不具有所希望的效果。 著色劑的含量相對於硬化性組成物的總固體成分為55質量%以上之實施例48的硬化性組成物,與分散劑的含量為相同程度且著色劑的含量為53%之實施例49的硬化性組成物相比,所獲得之硬化物的圖案形狀更優異。 多官能硫醇化合物的含量相對於著色劑的含量為1~5.5質量%之實施例1、實施例2及實施例3的硬化性組成物,與實施例4的硬化性組成物相比,所獲得之硬化物的圖案形狀更優異。 作為聚合抑制劑含有2種以上的酚系化合物之實施例45的硬化性組成物,與實施例36的硬化性組成物相比,以更低的曝光量硬化且硬化物的圖案形狀優異。 作為聚合抑制劑含有酚系化合物及受阻胺系化合物之實施例46的硬化性組成物,與實施例36的硬化性組成物相比,以更低的曝光量硬化且硬化物的圖案形狀優異。 多官能硫醇化合物為3官能之實施例5的硬化性組成物,與實施例9的硬化性組成物相比,硬化物的圖案形狀更優異。 多官能硫醇化合物為4官能之實施例1的硬化性組成物,與實施例9及實施例5的硬化性組成物相比,硬化物的圖案形狀更優異。 光聚合起始劑為肟化合物之實施例34的硬化性組成物,與實施例25的硬化性組成物相比,硬化物的圖案形狀更優異。 光聚合起始劑的含量相對於硬化性組成物的總固體成分超過1質量%且小於10質量%之實施例13及實施例48的硬化性組成物,與實施例50及實施例51的硬化性組成物相比,硬化物的圖案形狀更優異。 聚合性化合物的含量相對於硬化性組成物的總固體成分超過3.5質量%且小於20質量%之實施例13及實施例48的硬化性組成物,與實施例50及實施例51的硬化性組成物相比,硬化物的圖案形狀更優異。 分散劑的含量為17質量%以上之實施例2及實施例48的硬化性組成物,與實施例13及實施例54的硬化性組成物相比,硬化物的圖案形狀更優異。According to the results shown in Table 1-1 and Table 1-2, the curable composition of each example is a curable composition containing a coloring agent, a photopolymerization initiator, a polymerizable compound, and a polyfunctional thiol compound. The cured film obtained by curing the curable composition has an optical density of 4.0 or more per 1.5 μm film thickness in the visible light region, and the cured film obtained by curing the curable composition of each example has an excellent pattern shape. On the other hand, the curable composition of the comparative example does not have the desired effect. The curable composition of Example 48 in which the content of the colorant is 55% by mass or more relative to the total solid content of the curable composition is the same as the content of the dispersant and the content of the colorant is 53% of Example 49 Compared with the curable composition, the obtained cured product has a better pattern shape. Compared with the curable composition of Example 4, the curable composition of Example 1, Example 2 and Example 3 in which the content of the polyfunctional thiol compound is 1 to 5.5% by mass relative to the content of the colorant The pattern shape of the obtained hardened product is more excellent. The curable composition of Example 45 containing two or more types of phenolic compounds as a polymerization inhibitor was cured with a lower exposure amount than the curable composition of Example 36, and the pattern shape of the cured product was excellent. The curable composition of Example 46, which contains a phenolic compound and a hindered amine compound as a polymerization inhibitor, is cured with a lower exposure than the curable composition of Example 36 and has an excellent pattern shape of the cured product. The polyfunctional thiol compound is a trifunctional curable composition of Example 5, and compared with the curable composition of Example 9, the pattern shape of the cured product is more excellent. The polyfunctional thiol compound is the tetrafunctional curable composition of Example 1, and compared with the curable compositions of Example 9 and Example 5, the pattern shape of the cured product is more excellent. The photopolymerization initiator is the curable composition of Example 34, which is an oxime compound. Compared with the curable composition of Example 25, the cured product has a better pattern shape. The content of the photopolymerization initiator is more than 1% by mass and less than 10% by mass relative to the total solid content of the curable composition. Compared with the sexual composition, the pattern shape of the cured product is more excellent. The curable composition of Example 13 and Example 48 in which the content of the polymerizable compound is more than 3.5% by mass and less than 20% by mass relative to the total solid content of the curable composition, and the curable composition of Example 50 and Example 51 Compared with the object, the pattern shape of the hardened object is more excellent. The curable compositions of Example 2 and Example 48 in which the content of the dispersant is 17% by mass or more have better pattern shapes of the cured products than the curable compositions of Example 13 and Example 54.
實施例1中,未使用界面活性劑F-1,除此以外,以相同的方法製備硬化性組成物,並用此進行了評價。評價結果,得知可獲得與實施例1相同的結果。In Example 1, the surfactant F-1 was not used. Except for this, a curable composition was prepared by the same method, and the evaluation was carried out using this. As a result of the evaluation, it was found that the same results as in Example 1 were obtained.
[碳黑分散物(CB分散液)的製備與硬化性組成物的評價] 上述的著色劑分散液的製備中,將著色劑設為碳黑(商品名「Color Black S170」、Degussa-Hüls AG製造、平均一次粒徑17nm、BET比表面積200m2 /g、藉由氣黑方式製造之碳黑),除此以外,藉由相同的方法獲得了碳黑分散物(CB分散液)。[Preparation of Carbon Black Dispersion (CB Dispersion) and Evaluation of Curable Composition] In the preparation of the above-mentioned coloring agent dispersion, the coloring agent was carbon black (trade name "Color Black S170", Degussa-Hüls AG) , average primary particle diameter of 17nm, BET specific surface area of 200m 2 / g, carbon blacks manufactured by the gas black mode), except that, by the same method to obtain a dispersion of carbon black (CB dispersion).
實施例1的硬化性組成物的製備中,代替以硬化性組成物中含有58質量%的含氮化鈦粒子TiN-1之方式添加之著色劑分散液,使用了含有含氮化鈦粒子TiN-1之著色劑分散液與上述CB分散液的混合物(硬化性組成物中的含氮化鈦粒子TiN-1:硬化性組成物中的碳黑=45:13(質量比)、上述硬化性組成物中的含氮化鈦粒子TiN-1與碳黑的合計含量為58質量%。),除此以外,以相同的方法製備硬化性組成物,並用此進行了評價。評價結果,得知可獲得與實施例1相同的遮光性、圖案形狀。In the preparation of the curable composition of Example 1, instead of the colorant dispersion added so that the curable composition contains 58% by mass of titanium nitride-containing particles TiN-1, TiN containing titanium nitride-containing particles was used. -1 A mixture of the coloring agent dispersion and the above CB dispersion (TiN-1 containing titanium nitride particles in the curable composition: carbon black in the curable composition = 45:13 (mass ratio), the above curable The total content of the titanium nitride-containing particles TiN-1 and carbon black in the composition was 58% by mass.) Except for this, a curable composition was prepared by the same method and evaluated using this. As a result of the evaluation, it was found that the same light-shielding property and pattern shape as in Example 1 can be obtained.
[彩色顏料分散物(PY分散液)的製備與硬化性組成物的評價] 上述著色劑分散液的製備中,將著色劑設為顏料黃150(Hangzhou Star-up Pigment Co., Ltd.製造、商品名6150顔料黄5GN),除此以外,藉由相同的方法獲得了彩色顏料分散物(PY分散液)。[Preparation of color pigment dispersion (PY dispersion) and evaluation of curable composition] In the preparation of the above-mentioned colorant dispersion, the colorant was used as Pigment Yellow 150 (manufactured by Hangzhou Star-up Pigment Co., Ltd., Trade name 6150 Pigment Yellow 5GN), except for this, a color pigment dispersion (PY dispersion) was obtained by the same method.
實施例1的硬化性組成物的製備中,代替以硬化性組成物中含有58質量%的含氮化鈦粒子TiN-1之方式添加之著色劑分散液,使用了含有含氮化鈦粒子TiN-1之著色劑分散液與上述PY分散液的混合物(硬化性組成物中的含氮化鈦粒子TiN-1:硬化性組成物中的顏料黃150=45:13(質量比)、硬化性組成物中的含氮化鈦粒子TiN-1與顏料黃150的合計含量為58質量%。),除此以外,以相同的方法製備硬化性組成物,並用此進行了評價。評價結果,得知可獲得與實施例1相同的遮光性與圖案形狀,可獲得黑色更濃之膜。In the preparation of the curable composition of Example 1, instead of the colorant dispersion added so that the curable composition contains 58% by mass of titanium nitride-containing particles TiN-1, TiN containing titanium nitride-containing particles was used. -1 A mixture of the coloring agent dispersion and the above-mentioned PY dispersion (TiN-1 containing titanium nitride particles in the curable composition: pigment yellow in the curable composition 150=45:13 (mass ratio), curability The total content of the titanium nitride-containing particles TiN-1 and Pigment Yellow 150 in the composition was 58% by mass.) Except for this, a curable composition was prepared in the same manner and evaluated using this. As a result of the evaluation, it was found that the same light-shielding property and pattern shape as in Example 1 can be obtained, and a darker black film can be obtained.
[彩色顏料分散物(PR分散液)的製備] 上述著色劑分散液的製備中,將著色劑設為C.I.Pigment Red 254(Ciba Specialty Chemicals製造),除此以外,藉由相同的方法獲得了彩色顏料分散物(PR分散液)。[Preparation of Colored Pigment Dispersion (PR Dispersion)] In the preparation of the above-mentioned colorant dispersion, the colorant was CIPigment Red 254 (manufactured by Ciba Specialty Chemicals), except that the color was obtained by the same method Pigment dispersion (PR dispersion).
[彩色顏料分散物(PB分散液)的製備] 上述著色劑分散液的製備中,將著色劑設為C.I.Pigment Blue 15:6(DIC CORPORATION製造),除此以外,藉由相同的方法獲得了彩色顏料分散物(PB分散液)。[Preparation of Color Pigment Dispersion (PB Dispersion)] In the preparation of the above-mentioned colorant dispersion, the colorant was CIPigment Blue 15:6 (manufactured by DIC CORPORATION), except that it was obtained by the same method Color pigment dispersion (PB dispersion).
[彩色顏料分散物(PV分散液)的製備] 上述著色劑分散液的製備中,將著色劑設為C.I.Pigment Violet 23(Clariant製造),除此以外,藉由相同的方法獲得了彩色顏料分散物(PV分散液)。[Preparation of Color Pigment Dispersion (PV Dispersion)] In the preparation of the above colorant dispersion, the colorant was CIPigment Violet 23 (manufactured by Clariant). Other than that, the color pigment dispersion was obtained by the same method物(PV dispersion).
實施例1的硬化性組成物的製備中,代替以硬化性組成物中含有58質量%的含氮化鈦粒子TiN-1之方式添加之著色劑分散液,使用了上述含氮化鈦粒子TiN-1、PY、PR、PB及PV分散液的混合物(硬化性組成物中的含氮化鈦粒子TiN-1、PY、PR、PB及PV的比;含氮化鈦粒子TiN-1:PY:PR:PB:PV=70:17:37:36:10(質量比)、硬化性組成物中的含氮化鈦粒子TiN-1、PY、PR、PB及PV的合計含量為58質量%。),除此以外,以相同的方法製備硬化性組成物,並用此進行了評價。評價結果,得知可獲得與實施例1相同的遮光性與相同的圖案形狀,而且可獲得在紅外區域的遮光性優異之膜。In the preparation of the curable composition of Example 1, the above-mentioned titanium nitride-containing particles TiN was used instead of the coloring agent dispersion added so that 58% by mass of the titanium nitride-containing particles TiN-1 was contained in the curable composition. -1. Mixture of PY, PR, PB and PV dispersions (the ratio of titanium nitride particles TiN-1, PY, PR, PB and PV in the curable composition; titanium nitride particles TiN-1: PY :PR:PB:PV=70:17:37:36:10 (mass ratio), the total content of TiN-1, PY, PR, PB, and PV containing titanium nitride particles in the curable composition is 58% by mass .) Except for this, the curable composition was prepared by the same method and evaluated using this. As a result of the evaluation, it was found that the same light-shielding property and the same pattern shape as in Example 1 can be obtained, and a film having excellent light-shielding property in the infrared region can be obtained.
實施例1的硬化性組成物的製備中,代替以硬化性組成物中含有58質量%的含氮化鈦粒子TiN-1之方式添加之著色劑分散液,使用了上述含氮化鈦粒子TiN-1與以下示出之化合物SQ-23的混合物(硬化性組成物中的含氮化鈦粒子TiN-1及化合物SQ-23的比;含氮化鈦粒子TiN-1:化合物SQ-23=50:8(質量比)、硬化性組成物中的含氮化鈦粒子TiN-1及化合物SQ-23的合計含量為58質量%。),除此以外,以相同的方式製備硬化性組成物,並用此進行了評價。評價結果,得知可獲得與實施例1相同的遮光性與相同的圖案形狀,而且可獲得在紅外區域的遮光性優異之膜。In the preparation of the curable composition of Example 1, the above-mentioned titanium nitride-containing particles TiN was used instead of the coloring agent dispersion added so that 58% by mass of the titanium nitride-containing particles TiN-1 was contained in the curable composition. -1 and the compound SQ-23 shown below (ratio of titanium nitride-containing particles TiN-1 and compound SQ-23 in the curable composition; titanium nitride-containing particles TiN-1: compound SQ-23= 50:8 (mass ratio), the total content of the titanium nitride-containing particles TiN-1 and the compound SQ-23 in the curable composition is 58% by mass.), except for this, the curable composition is prepared in the same manner , And used this for evaluation. As a result of the evaluation, it was found that the same light-shielding property and the same pattern shape as in Example 1 can be obtained, and a film having excellent light-shielding property in the infrared region can be obtained.
實施例1的硬化性組成物的製備中,代替以硬化性組成物中含有58質量%的含氮化鈦粒子TiN-1之方式添加之著色劑分散液,使用了上述含氮化鈦粒子TiN-1與下述化合物A-52的混合物(硬化性組成物中的含氮化鈦粒子TiN-1及化合物A-52的比;含氮化鈦粒子TiN-1:化合物A-52=50:8(質量比)、硬化性組成物中的含氮化鈦粒子TiN-1及化合物A-52的合計含量為58質量%。),除此以外,以相同的方法製備硬化性組成物,並用此進行了評價。評價結果,得知可獲得與實施例1相同的遮光性與相同的圖案形狀,而且可獲得在紅外區域的遮光性優異之膜。In the preparation of the curable composition of Example 1, the above-mentioned titanium nitride-containing particles TiN was used instead of the coloring agent dispersion added so that 58% by mass of the titanium nitride-containing particles TiN-1 was contained in the curable composition. -1 and the following compound A-52 (ratio of titanium nitride-containing particles TiN-1 and compound A-52 in the curable composition; titanium nitride-containing particles TiN-1: compound A-52=50: 8 (mass ratio), the total content of titanium nitride-containing particles TiN-1 and compound A-52 in the curable composition is 58% by mass.) Otherwise, the curable composition is prepared by the same method and used This was evaluated. As a result of the evaluation, it was found that the same light-shielding property and the same pattern shape as in Example 1 can be obtained, and a film having excellent light-shielding property in the infrared region can be obtained.
化合物SQ-23 【化學式40】 Compound SQ-23 【Chemical formula 40】
化合物A-52 【化學式41】 Compound A-52 【Chemical formula 41】
101‧‧‧支撐體102‧‧‧硬化性組成物層103‧‧‧光罩201‧‧‧硬化膜301‧‧‧後烘烤後的硬化膜401‧‧‧硬化性組成物層402‧‧‧遮罩遮光部分501‧‧‧硬化膜601‧‧‧後烘烤後的硬化膜101‧‧‧
圖1是按每個製程示意地示出使用不包含多官能硫醇化合物之硬化性組成物之硬化膜的製造製程之剖面圖。 圖2是按每個製程示意地示出使用不包含多官能硫醇化合物之硬化性組成物之硬化膜的製造製程之剖面圖。 圖3是按每個製程示意地示出使用不包含多官能硫醇化合物之硬化性組成物之硬化膜的製造製程之剖面圖。 圖4是按每個製程示意地示出使用本發明的實施態樣之硬化性組成物之硬化膜的製造製程之剖面圖。 圖5是按每個製程示意地示出使用本發明的實施態樣之硬化性組成物之硬化膜的製造製程之剖面圖。 圖6是按每個製程示意地示出使用本發明的實施態樣之硬化性組成物之硬化膜的製造製程之剖面圖。Fig. 1 is a cross-sectional view schematically showing, for each process, a production process of a cured film using a curable composition that does not contain a polyfunctional thiol compound. 2 is a cross-sectional view schematically showing the manufacturing process of a cured film using a curable composition that does not contain a polyfunctional thiol compound for each process. 3 is a cross-sectional view schematically showing, for each process, a production process of a cured film using a curable composition that does not contain a polyfunctional thiol compound. 4 is a cross-sectional view schematically showing the manufacturing process of a cured film using the curable composition of the embodiment of the present invention for each process. 5 is a cross-sectional view schematically showing, for each process, the manufacturing process of the cured film using the curable composition of the embodiment of the present invention. 6 is a cross-sectional view schematically showing the manufacturing process of a cured film using the curable composition of the embodiment of the present invention for each process.
101‧‧‧支撐體 101‧‧‧Support
102‧‧‧硬化性組成物層 102‧‧‧curable composition layer
103‧‧‧光罩 103‧‧‧Mask
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| JP7090628B2 (en) * | 2017-09-20 | 2022-06-24 | 富士フイルム株式会社 | Coloring composition, cured film, pattern forming method, color filter, solid-state image sensor and image display device |
| CN111868626A (en) * | 2018-03-26 | 2020-10-30 | 富士胶片株式会社 | Photosensitive composition |
| JPWO2020049930A1 (en) * | 2018-09-07 | 2021-09-02 | 富士フイルム株式会社 | Manufacturing method of headlight unit for vehicles, light-shielding film for headlights, and light-shielding film for headlights |
| JP7113907B2 (en) * | 2018-09-18 | 2022-08-05 | 富士フイルム株式会社 | Composition, film, optical filter, solid-state imaging device, infrared sensor, method for manufacturing optical filter, camera module, compound, and dispersion composition |
| JPWO2020059381A1 (en) * | 2018-09-20 | 2021-09-16 | 富士フイルム株式会社 | Light-shielding composition, cured film, color filter, light-shielding film, optical element, solid-state image sensor, headlight unit |
| JP7331855B2 (en) * | 2018-09-26 | 2023-08-23 | Jsr株式会社 | Photosensitive resin composition, method for forming resist pattern, and method for producing plated model |
| JP7236671B2 (en) * | 2018-12-25 | 2023-03-10 | パナソニックIpマネジメント株式会社 | COMPOSITION FOR LIGHT EMITTING ELEMENT ENCLOSURE AND LIGHT EMITTING DEVICE |
| JP7469746B2 (en) * | 2020-04-20 | 2024-04-17 | 日産化学株式会社 | Photocurable composition |
| KR102818077B1 (en) * | 2020-10-28 | 2025-06-10 | 덕산네오룩스 주식회사 | Photo-curable composition comprising inorganic particle, and Display device |
| KR20220094479A (en) * | 2020-12-29 | 2022-07-06 | 덕산네오룩스 주식회사 | Resin, resin composition and display device using the same |
| CN217238428U (en) | 2021-08-12 | 2022-08-19 | 大立光电股份有限公司 | Camera module, image module and electronic device |
| JP2023130722A (en) * | 2022-03-08 | 2023-09-21 | 三菱ケミカル株式会社 | Composition and method for producing the same, method for producing a polymer compound, and resin composition |
| TW202346479A (en) * | 2022-03-24 | 2023-12-01 | 日商納美仕有限公司 | Resin composition, adhesive, sealing material, cured product, semiconductor device and electronic component |
| JP7464184B1 (en) | 2023-02-01 | 2024-04-09 | artience株式会社 | Photosensitive coloring composition, film using the same, color filter, solid-state imaging device, and image display device |
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