TWI637583B - Axial gap rotary electric machine - Google Patents
Axial gap rotary electric machine Download PDFInfo
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- TWI637583B TWI637583B TW104142260A TW104142260A TWI637583B TW I637583 B TWI637583 B TW I637583B TW 104142260 A TW104142260 A TW 104142260A TW 104142260 A TW104142260 A TW 104142260A TW I637583 B TWI637583 B TW I637583B
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- back yoke
- axial gap
- yoke
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- 230000004907 flux Effects 0.000 claims abstract description 36
- 238000000748 compression moulding Methods 0.000 claims description 6
- 239000000696 magnetic material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 49
- 238000000034 method Methods 0.000 description 24
- 229910052742 iron Inorganic materials 0.000 description 21
- 238000012545 processing Methods 0.000 description 21
- 238000004519 manufacturing process Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 13
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005242 forging Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000004080 punching Methods 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 238000004663 powder metallurgy Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000005300 metallic glass Substances 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006355 external stress Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000000191 radiation effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
本發明,係目的在於可減低轉子軛部的渦電流,獲得廉價且可靠性高的轉子軛。 The purpose of the present invention is to reduce the eddy current of the rotor yoke and to obtain a rotor yoke which is inexpensive and highly reliable.
一種軸向間隙型旋轉電機,具有轉子及定子,轉子係具有轉子背軛及轉子磁鐵,於轉子背軛的圓周方向上,在轉子背軛的與轉子磁鐵的接合面設置複數個溝,藉複數個溝在轉子背軛形成複數個突起,使轉子磁鐵的殘留磁通密度為Br,使轉子磁鐵的1極平均的平均磁鐵周長為l,使複數個突起的高度為H,使複數個突起與複數個溝的比率為R時,滿足l‧Br<4H‧R。 An axial gap type rotating electric machine includes a rotor and a stator. The rotor system includes a rotor back yoke and a rotor magnet. A plurality of grooves are provided on a circumferential surface of the rotor back yoke and a joint surface between the rotor back yoke and the rotor magnet. The grooves form a plurality of protrusions on the rotor back yoke, so that the residual magnetic flux density of the rotor magnet is Br, the average pole circumference of one pole of the rotor magnet is l, the height of the plurality of protrusions is H, and the plurality of protrusions When the ratio to the plurality of grooves is R, 1 · Br <4H‧R is satisfied.
Description
本發明,係關於軸向間隙型旋轉電機。 The present invention relates to an axial gap type rotating electrical machine.
針對旋轉電機的高效化,鐵損的減低係有效的手段之一。鐵損,係雖主要發生於成為電磁鐵的鐵芯,惟在將永久磁鐵使用於轉子側的永久磁鐵馬達方面,係已知鐵損亦發生於就永久磁鐵作保持的周圍的磁性體部分。 在徑向間隙型馬達方面,係為了減低此鐵損,而在就磁鐵作保持的部分方面,亦為了渦電流不會流於軸向,而使用積層了厚度為0.35mm、0.5mm的電磁鋼板者的構造為一般。 In order to improve the efficiency of rotating electrical machines, reducing iron loss is one of the effective methods. Although iron loss mainly occurs in an iron core that becomes an electromagnet, in the case of a permanent magnet motor in which a permanent magnet is used on a rotor side, it is known that the iron loss also occurs in a surrounding magnetic body that holds the permanent magnet. In the radial gap motor, in order to reduce this iron loss, and in terms of holding the magnet, and also to prevent eddy currents from flowing in the axial direction, laminated electromagnetic steel plates with a thickness of 0.35 mm and 0.5 mm are used. The structure of the person is average.
在專利文獻1,係在軸向間隙型馬達的轉子的磁鐵保持構材方面採用與上述同樣的方法而採用電磁鋼板、非晶質金屬箔帶等的構造被提出。 Patent Document 1 proposes a structure using an electromagnetic steel plate, an amorphous metal foil tape, or the like in the same manner as described above for the magnet holding member of the rotor of the axial gap motor.
另一方面,於徑向間隙型的馬達方面,存在進行將磁性體與構造體共用化於轉子側磁鐵的保持構材的設計之例。例如,如將磁鐵黏合而保持於鐵等之磁性體軸的表面的構造。此構造的情況下,從磁鐵產生的磁通係直 流磁場,故使得損耗不發生於軸磁性體部分。然而,定子側的線圈予以產生的磁通,係產生超過磁鐵部分而連磁性體都帶來磁通變化的磁通。此時,於磁性體部分係因應磁通變化而流通供於將該變動消除用的渦電流而引起稱作渦電流損耗的鐵損。 On the other hand, in the radial gap type motor, there is an example of designing a holding member in which a magnetic body and a structure are shared by a rotor-side magnet. For example, a structure in which a magnet is adhered and held on the surface of a magnetic shaft such as iron. With this structure, the magnetic flux generated from the magnet is straight Since the magnetic field is flowing, the loss does not occur in the axial magnetic part. However, the magnetic flux generated by the coil on the stator side generates a magnetic flux that exceeds the magnet portion and changes the magnetic flux even with the magnetic body. At this time, an iron loss called an eddy current loss is caused in the magnetic body portion due to a change in magnetic flux, and an eddy current for eliminating the variation is caused to flow.
為了應對此問題,在專利文獻2,係在軸表面實施螺旋加工而運用使用含磁性粉末黏合劑的方法以謀求損耗的減低。此外,外轉子型的馬達的情況下,亦以示於專利文獻3的方法,設置與前述同樣的溝而謀求損耗減低。 In order to cope with this problem, in Patent Document 2, a method of using a magnetic powder-containing adhesive is used to perform spiral processing on the shaft surface to reduce loss. In the case of an outer rotor type motor, the same groove as described above is provided by the method shown in Patent Document 3 to reduce the loss.
[專利文獻1]日本發明專利第5502463號公報 [Patent Document 1] Japanese Invention Patent No. 5502463
[專利文獻2]日本發明專利公開平成11-332147號公報 [Patent Document 2] Japanese Patent Publication No. Heisei 11-332147
[專利文獻3]日本發明專利公開2007-074776號公報 [Patent Document 3] Japanese Patent Publication No. 2007-074776
在專利文獻1,係在成為轉子的背軛(磁軛部)的磁鐵保持構材方面,示出將板厚0.025mm程度的非晶質金屬箔帶捲繞而構成為鐵芯的構造。此構造,係為 了與旋轉轉子圓盤的旋轉軸機械地保持而於轉子軛係需要機械強度。為此,轉子軛,係以鐵合金等之強度高的素材而構成,需要磁性的部分,係在捲繞鐵芯(非晶質螺旋積層帶)方面,成為將轉子用永久磁鐵運用黏合等之方法而保持於該捲繞鐵芯的構造。在此構成下,係除了磁鐵以外,需要捲繞鐵芯、轉子軛的3個構件,為了使其等為一體而需要黏合劑等之固著手段,因構件數增加、捲繞鐵芯係捲繞時的應力經過時間、來自外部的應力、振動等而變化,故黏合的剝離等之可靠性降低以外,製作捲繞鐵芯的工時增加,構件數亦增加等所致的組裝性的不良化成為問題。 Patent Document 1 shows a structure in which an amorphous metal foil tape having a plate thickness of approximately 0.025 mm is wound into a core to form a core holding member serving as a back yoke (yoke portion) of a rotor. This structure is In order to mechanically hold the rotating shaft of the rotating rotor disc, mechanical strength is required for the rotor yoke. For this reason, the rotor yoke is made of high-strength materials such as ferroalloys, and the parts that need to be magnetic are used to wind the core (amorphous spiral laminated tape), and it is a method of bonding the permanent magnets for the rotor. The structure is retained in the wound core. In this configuration, in addition to the magnet, three components including a core and a rotor yoke need to be wound. In order to integrate them, a fixing means such as an adhesive is required. As the number of components increases, the core is wound around the core. The stress at the time of winding changes with time, external stress, vibration, etc., so the reliability of the peeling and the like of the bonding is reduced, the man-hours for manufacturing the wound core are increased, and the number of components is increased. Becomes a problem.
專利文獻2及專利文獻3,係提出轉子軛兼作為轉子的背軛(磁軛部)的構造。此方法雖亦可應用於軸向間隙型馬達,惟應用此的情況下,在徑向間隙型亦成為同樣的課題,需要對於轉子軛實施運用了車床等的切削加工。切削加工,係將一個個轉子軛設於車床,調整該等尺寸而進行作業,故非常耗時間,製造性差。此外,進行深溝加工的情況下,係需要寬度細的加工工具,此情況下亦有加工速度延遲等之問題。再者,加工後,係需要加工時附著的機油的洗淨、乾燥、防銹等之處理,成為成本增加的因素。 Patent Literature 2 and Patent Literature 3 propose a structure in which the rotor yoke also serves as a back yoke (yoke portion) of the rotor. Although this method can also be applied to an axial gap type motor, in the case of applying this method, the radial gap type becomes the same problem, and it is necessary to perform cutting processing using a lathe or the like for the rotor yoke. The cutting process is to set each rotor yoke on a lathe and adjust the dimensions to perform operations, so it is very time consuming and poor in manufacturing. In addition, in the case of deep groove processing, a processing tool with a narrow width is required, and in this case, there are problems such as a delay in processing speed. In addition, after processing, cleaning, drying, rust prevention, and the like of the motor oil adhered during processing are required, which becomes a factor of increasing costs.
本發明,係目的在於可減低轉子軛部的渦電流,獲得廉價且可靠性高的轉子軛。 The purpose of the present invention is to reduce the eddy current of the rotor yoke and to obtain a rotor yoke which is inexpensive and highly reliable.
用於解決上述課題的本發明的特徵,係如下。 The features of the present invention for solving the above-mentioned problems are as follows.
一種軸向間隙型旋轉電機,具有轉子及定子,轉子係具有轉子背軛及轉子磁鐵,於轉子背軛的圓周方向上,在轉子背軛的與轉子磁鐵的接合面設置複數個溝。 An axial gap rotary electric machine includes a rotor and a stator. The rotor includes a rotor back yoke and a rotor magnet. A plurality of grooves are provided on a circumferential direction of the rotor back yoke on a joint surface of the rotor back yoke and the rotor magnet.
依本發明,使得轉子軛係除了磁鐵以外以1個構件(材料)而構成,故可削減製造工時,可減少被黏合的構件的數量,故可期待不會發生黏合強度不足等可靠性的提升。此外,最初的目的之渦電流的減低與感應電壓的確保可同時成立,可提高馬達的效率。上述以外的課題、構成及效果,係藉以下的實施形態之說明而表明。 According to the present invention, the rotor yoke system is constituted by one member (material) other than the magnet, so that manufacturing man-hours can be reduced, and the number of members to be bonded can be reduced. Therefore, it is expected that reliability such as insufficient bonding strength will not occur. Promotion. In addition, the reduction of the eddy current and the guarantee of the induced voltage for the original purpose can be established at the same time, which can improve the efficiency of the motor. Problems, structures, and effects other than the above will be demonstrated by the following description of the embodiment.
1‧‧‧軸向間隙型旋轉電機 1‧‧‧Axial gap rotary electric machine
2‧‧‧轉子 2‧‧‧ rotor
3‧‧‧定子 3‧‧‧ stator
10‧‧‧螺旋鐵芯 10‧‧‧ Spiral Core
11‧‧‧轉子背軛 11‧‧‧rotor back yoke
12‧‧‧轉子軸孔 12‧‧‧Rotor shaft hole
13‧‧‧溝 13‧‧‧ trench
14‧‧‧外殼 14‧‧‧Shell
15‧‧‧定子鐵芯 15‧‧‧ stator core
17‧‧‧軸 17‧‧‧ axis
18‧‧‧定子線圈 18‧‧‧ Stator coil
19‧‧‧引線 19‧‧‧ Lead
20‧‧‧轉子磁鐵 20‧‧‧rotor magnet
21‧‧‧轉子磁鐵N極 21‧‧‧ Rotor magnet N pole
22‧‧‧轉子磁鐵S極 22‧‧‧ Rotor magnet S pole
31‧‧‧胚料 31‧‧‧ embryo
32‧‧‧基底部分 32‧‧‧ base
33‧‧‧作動模 33‧‧‧Motion
34、35‧‧‧打孔機 34, 35‧‧‧ punch
41‧‧‧鐵素材 41‧‧‧Iron material
42‧‧‧第1成形站 42‧‧‧The first forming station
43‧‧‧第2加工站 43‧‧‧Second Processing Station
44‧‧‧第3加工站 44‧‧‧3rd processing station
51‧‧‧鐵粉末 51‧‧‧Iron powder
52‧‧‧底板 52‧‧‧ floor
53‧‧‧作動模 53‧‧‧Motion
54‧‧‧壓縮成形用打孔機 54‧‧‧ Punch for compression molding
60‧‧‧導引部分 60‧‧‧Guide
113、213‧‧‧突起 113, 213‧‧‧ protruding
[圖1]本發明的一實施形態相關之軸向間隙型旋轉電機的轉子的透視圖。 [Fig. 1] A perspective view of a rotor of an axial gap type rotating electrical machine according to an embodiment of the present invention.
[圖2]示出本發明的一實施形態相關之旋轉電機的構成。 FIG. 2 shows a configuration of a rotating electrical machine according to an embodiment of the present invention.
[圖3]示出供於就本發明的一實施形態相關之溝構造的效果作說明用的實驗結果的圖形。 3 is a graph showing an experimental result for explaining the effect of a trench structure according to an embodiment of the present invention.
[圖4]就以圖3說明的各種構造作說明的構造的剖面比較圖。 4 is a cross-sectional comparative view of a structure explained with various structures described in FIG. 3.
[圖5]就本發明的一實施形態相關之鍛造製造方法作說明的概念圖。 FIG. 5 is a conceptual diagram illustrating a forging manufacturing method according to an embodiment of the present invention.
[圖6]就本發明的一實施形態相關之自送聯製壓製法作繪示的概念圖。 [FIG. 6] A conceptual diagram showing a self-feeding combined pressing method according to an embodiment of the present invention.
[圖7]就本發明的一實施形態相關之粉末冶金手法下的製造方法作繪示之概念圖。 [FIG. 7] A conceptual diagram showing a manufacturing method by a powder metallurgy method according to an embodiment of the present invention.
[圖8]示出本發明的一實施形態相關之溝形狀的各種的變動形狀。 [Fig. 8] Fig. 8 shows various variations of the groove shape according to an embodiment of the present invention.
[圖9]就應用本發明的構造下的軸向間隙型馬達的應用例作繪示的透視圖。 Fig. 9 is a perspective view illustrating an application example of an axial gap motor with a structure to which the present invention is applied.
以下,利用圖式等,而說明關於本發明的實施形態。以下的說明係示出本發明的內容之具體例者,非本發明限定於此等之說明者,揭露於本說明書之技術思想的範圍內本發明所屬技術領域中具有通常知識者可作各式各樣的變更及修正。此外,於供以說明本發明用的全圖中,具有相同之功能者,係附加相同的符號,有時省略其重複之說明。 Hereinafter, embodiments of the present invention will be described using drawings and the like. The following description is a specific example of the content of the present invention, and the present invention is not limited to those described here. It is disclosed within the scope of the technical idea of this specification. Those with ordinary knowledge in the technical field to which the present invention belongs can make various formulas. Various changes and corrections. In addition, in the entire drawings for explaining the present invention, those having the same functions are denoted by the same reference numerals, and repeated descriptions thereof may be omitted.
圖1,係本發明的一實施形態相關之軸向間隙 型旋轉電機的轉子的透視圖。圖1(a)係轉子的透視圖,圖1(b)係轉子背軛的透視圖。 FIG. 1 shows an axial clearance according to an embodiment of the present invention Perspective view of the rotor of a rotary electric machine. Figure 1 (a) is a perspective view of the rotor, and Figure 1 (b) is a perspective view of the rotor back yoke.
示於圖1(a)的軸向間隙型旋轉電機的轉子2,係具有永久磁鐵的轉子。轉子2,係具有轉子背軛11及轉子磁鐵20,轉子磁鐵20黏貼於轉子背軛11從而構成。轉子磁鐵20與轉子背軛11以黏合等之方法而成為一體。轉子背軛11,係以鐵等的軟磁性材料而構成。 The rotor 2 of the axial gap type rotating electrical machine shown in FIG. 1 (a) is a rotor having a permanent magnet. The rotor 2 includes a rotor back yoke 11 and a rotor magnet 20, and the rotor magnet 20 is configured to be adhered to the rotor back yoke 11. The rotor magnet 20 and the rotor back yoke 11 are integrated by a method such as bonding. The rotor back yoke 11 is made of a soft magnetic material such as iron.
轉子磁鐵20以轉子磁鐵N極21及轉子磁鐵S極22而構成。以N極與S極成對的轉子磁鐵N極21及轉子磁鐵S極22週期地排列於旋轉方向。於轉子2的中心系形成與軸的緊固用的轉子軸孔12。 The rotor magnet 20 includes a rotor magnet N pole 21 and a rotor magnet S pole 22. The rotor magnet N pole 21 and the rotor magnet S pole 22 in which the N pole and the S pole are paired are periodically arranged in the rotation direction. A rotor shaft hole 12 for fastening the shaft is formed in the center of the rotor 2.
在圖1(a),環狀的圓盤狀磁鐵,係成為10極的磁極排列於圓周方向的構造。一個磁極,係呈扇形,以等角度間距而排列於圓周上。此磁極,係以如示於圖1(a)的形式,而組裝為轉子2後,被藉稱作磁化軛的電磁鐵所磁化而構成如此之磁極者。每次一極,或藉黏貼複數個被分割的磁鐵亦可獲得同樣的轉子構造。 In FIG. 1 (a), a ring-shaped disc-shaped magnet has a structure in which magnetic poles of 10 poles are arranged in a circumferential direction. One magnetic pole is fan-shaped and is arranged on the circumference at equal angular intervals. This magnetic pole is assembled as a rotor 2 in the form shown in FIG. 1 (a), and is then magnetized by an electromagnet called a magnetizing yoke to form such a magnetic pole. One pole at a time, or a plurality of divided magnets can be pasted to obtain the same rotor structure.
在本發明之一實施形態,係如示於圖1(b),在圓盤狀的轉子背軛11的與轉子圓盤20的黏貼面(接合面),設置複數個溝13。在圖中,係示出在圓盤狀的轉子背軛11的轉子圓盤20黏貼面,設置複數個同心圓的溝13的情況。形成同心圓的溝13,使得在轉子背軛11形成突起113。此溝13,係可減低由於因定子線圈的通電而發生的磁通密度變化而產生的渦電流。 In one embodiment of the present invention, as shown in FIG. 1 (b), a plurality of grooves 13 are provided on the adhesive surface (joint surface) of the disk-shaped rotor back yoke 11 and the rotor disk 20. The figure shows a case where a plurality of concentrically-shaped grooves 13 are provided on the rotor disk 20 of the disk-shaped rotor back yoke 11 on the adhesive surface. A concentric groove 13 is formed so that a protrusion 113 is formed on the rotor back yoke 11. This groove 13 can reduce the eddy current caused by the change in the magnetic flux density caused by the energization of the stator coil.
於圖2,示出本發明的一實施形態相關之旋轉電機的構成。於圖2(a),係示出軸向間隙型旋轉電機的構成。軸向間隙型旋轉電機1,係於軸向具有2個轉子2者。各自的轉子2係配置有轉子磁鐵20。 FIG. 2 shows a configuration of a rotary electric machine according to an embodiment of the present invention. FIG. 2 (a) shows a configuration of an axial gap type rotating electrical machine. The axial gap type rotating electrical machine 1 is a device having two rotors in the axial direction. A rotor magnet 20 is arranged in each of the rotors 2.
定子3,係配置於軸向的中央部,以與轉子磁鐵20同樣具有略扇形的剖面的定子鐵芯15、捲繞於其周圍的定子線圈18而構成。磁鐵磁通,係呈經由軸向面之間隙而流於定子鐵芯15,予以交鏈於定子線圈18從而在定子線圈18予以產生感應電壓的原理。 The stator 3 is arranged at a central portion in the axial direction, and includes a stator core 15 having a slightly fan-shaped cross section similar to the rotor magnet 20 and a stator coil 18 wound around the stator core 15. The magnet magnetic flux flows through the stator core 15 through a gap in the axial direction, and is linked to the stator coil 18 to generate an induced voltage in the stator coil 18.
外殼14,係就定子3的外周部作保持。軸17,係配置以將軸向兩側的轉子2連結,而作軸輸出。引線19,係3相的定子線圈18被電氣三角或星形接線而形成終端部。 The casing 14 holds the outer periphery of the stator 3. The shaft 17 is arranged to connect the rotors 2 on both sides in the axial direction, and outputs the shaft. Lead wires 19 are three-phase stator coils 18 which are electrically delta-connected or star-connected to form terminal portions.
於圖2(b)在平面上示意性示出磁通的流動。從轉子2的轉子磁鐵N極21流出的磁通,係通過定子鐵芯15,流於軸向,流入配置於相反側的轉子磁鐵S極22。在轉子背軛11,磁鐵的磁通,係從轉子磁鐵N極21所流出的磁通流於圓周方向而流入相鄰於圓周方向的轉子磁鐵S極22。已知磁鐵所產生的磁通,係固定磁場,故基本上在轉子背軛11雖磁場的變動少,惟由於因定子3的槽所造成的磁通密度的變化、定子繞組電流等的影響,使得轉子磁鐵20與轉子背軛11的界面附近,係引起細微的磁通密度變化。為此,轉子背軛11,在徑向型等之馬達方面,係採用電磁鋼板等之積層鐵芯為一般。 Fig. 2 (b) schematically shows the flow of magnetic flux on a plane. The magnetic flux flowing from the rotor magnet N pole 21 of the rotor 2 flows through the stator core 15 in the axial direction and flows into the rotor magnet S pole 22 disposed on the opposite side. In the rotor back yoke 11, the magnetic flux of the magnet flows from the rotor magnet N pole 21 in the circumferential direction and flows into the rotor magnet S pole 22 adjacent to the circumferential direction. It is known that the magnetic flux generated by a magnet is a fixed magnetic field. Therefore, although the magnetic field fluctuates little in the rotor back yoke 11, the magnetic flux density caused by the slots of the stator 3 and the influence of the stator winding current, etc. In the vicinity of the interface between the rotor magnet 20 and the rotor back yoke 11, a slight change in magnetic flux density is caused. For this reason, the rotor back yoke 11 generally uses a laminated core such as an electromagnetic steel plate in a radial type motor.
於軸向間隙型旋轉電機方面,係針對轉子背軛11採用電磁鋼板的積層鐵芯的情況下,需要相對於磁通的流動而積層於垂直方向的構造。為此,如示於先前所示的專利文獻1需要如於圓周上作成捲繞鐵芯的電磁鋼板鐵芯、非晶質箔帶捲繞鐵芯等的轉子背軛。此等構造,係招致構件數的增加、工時的增加、可靠性的降低,故要求更簡易的構造。為此,要藉先前所示的溝構造而減低渦電流。 In the case of the axial gap type rotating electric machine, when a laminated iron core of an electromagnetic steel plate is used for the rotor back yoke 11, a structure in which the laminated iron core is laminated in a vertical direction with respect to the magnetic flux flow is required. For this reason, as shown in Patent Document 1 described previously, a rotor back yoke such as an electromagnetic steel plate core, an amorphous foil tape wound core, and the like, which are wound around the circumference, is required. These structures require an increase in the number of components, an increase in the number of man-hours, and a decrease in reliability. Therefore, a simpler structure is required. To this end, the eddy current is reduced by the trench structure shown previously.
於圖2(c)係示出軸向間隙型旋轉電機的1極份的磁鐵形狀。根據以圖2(b)所示的磁通線時,磁通的流動,係從轉子磁鐵20中央以一半分開於左右方向的流法,故得知轉子磁鐵20的磁通,係該磁極表面積的一半流至隔壁。為此,該磁通的總量,係能以磁通密度與表面積的積而表示,故從轉子磁鐵20的殘留磁通密度Br與轉子磁鐵20的1極平均的平均磁鐵周長l、轉子磁鐵20的寬度W,可認為是約W‧l/2‧Br。 Fig. 2 (c) shows a magnet shape of one pole of the axial gap type rotating electric machine. According to the magnetic flux line shown in FIG. 2 (b), the flow of the magnetic flux is a flow method which is separated from the center of the rotor magnet 20 by half in the left-right direction. Therefore, it is known that the magnetic flux of the rotor magnet 20 is the surface area of the magnetic pole Half of it flows to the next door. Therefore, the total amount of the magnetic flux can be expressed as the product of the magnetic flux density and the surface area. Therefore, the residual magnetic flux density Br of the rotor magnet 20 and the one-pole average average magnet perimeter l of the rotor magnet 20, the rotor The width W of the magnet 20 can be considered to be about W‧l / 2‧Br.
於圖2(d),係示出轉子背軛的溝部的剖面圖。作成在使相鄰的磁鐵間的磁通作流通的磁路方面,僅通過突起113,應使得可防止渦電流,故使突起113的高度H、突起113、空隙部(溝13)的比率為R時,突起113的剖面積合計,係成為H‧W‧R。使轉子背軛11的材質為鐵時,若使該磁通密度為2T,則可流通的磁通量,係以2H‧W‧R而表示。考量先前的使轉子磁鐵20的磁通僅流於突起113時,得知成為l‧Br<4H‧R的關 係的情況下滿足此。 FIG. 2 (d) is a cross-sectional view showing a groove portion of a rotor back yoke. To create a magnetic circuit that allows the magnetic flux between adjacent magnets to flow, only the protrusion 113 should be used to prevent eddy currents. Therefore, the ratio of the height H of the protrusion 113, the protrusion 113, and the gap (groove 13) is At R, the total cross-sectional area of the protrusion 113 is H‧W‧R. When the material of the rotor back yoke 11 is iron, if the magnetic flux density is 2T, the magnetic flux that can flow is expressed as 2H‧W‧R. Considering that the previous magnetic flux of the rotor magnet 20 only flowed on the protrusion 113, it was found that it became a threshold of l‧Br <4H‧R The case of the system satisfies this.
在示於圖2(a)的旋轉電機的例,係成為轉子磁鐵20的外徑為Φ63、內徑為Φ9、10極的磁鐵。此時的1極平均的平均磁鐵周l係成為約14mm。此磁鐵係採用鐵氧體磁鐵,故使該殘留磁通密度Br為0.45T,使突起113與溝13之間隔為等間隔時,R=0.5,故需要的突起113的高度係成為約3mm以上。在圖2(a)的尺寸關係,係使突起113為3mm以上,使得可防止渦電流。 In the example of the rotating electric machine shown in FIG. 2 (a), the rotor magnet 20 is a magnet having an outer diameter of 63 and an inner diameter of 9 or 10 poles. The average 1-pole average magnet circumference l at this time is about 14 mm. This magnet system uses a ferrite magnet, so the residual magnetic flux density Br is 0.45T, and when the distance between the protrusion 113 and the groove 13 is equal, R = 0.5, so the required height of the protrusion 113 is about 3 mm or more. . In the dimensional relationship of FIG. 2 (a), the protrusion 113 is made 3 mm or more, so that eddy current can be prevented.
圖3,係示出供於就本發明的一實施形態相關之溝構造的效果作說明用的實驗結果的圖形。於圖3(a)~圖3(d),係示出實際製作示於圖2(a)的旋轉電機而就變更轉子背軛的材質、形狀下的感應電壓(圖3(b))與無負載損耗(圖3(a))、使電壓為固定而驅動旋轉電機時的馬達效率(圖3(d))作測定下的結果。於圖3(c)示出使電壓固定而驅動旋轉電機時的轉矩與轉數的關係。 FIG. 3 is a graph showing an experimental result for explaining the effect of a trench structure according to an embodiment of the present invention. In FIGS. 3 (a) to 3 (d), the induced voltage under the material and shape of the rotor back yoke (FIG. 3 (b)) and No load loss (Fig. 3 (a)), and the motor efficiency (Fig. 3 (d)) when the rotating electric machine was driven with the voltage fixed was measured. Fig. 3 (c) shows the relationship between the torque and the number of revolutions when the rotating electrical machine is driven with a fixed voltage.
各自的尺寸關係,係成為示於圖4的形狀。圖4,係就以圖3說明的各種構造作說明的構造的剖面比較圖。圖4(a)係使用電磁鋼板或非晶質作為螺旋鐵芯10的軛者,圖4(b)係使用實心的鐵作為軛者,圖4(c)及圖4(d)係採用本發明的一實施形態相關之溝構造者。 The respective dimensional relationships are the shapes shown in FIG. 4. FIG. 4 is a cross-sectional comparative view of a structure explained with various structures described in FIG. 3. Fig. 4 (a) is a yoke using an electromagnetic steel plate or amorphous as the spiral iron core 10, Fig. 4 (b) is a yoke using solid iron, and Figs. 4 (c) and 4 (d) are using this A ditch constructor related to an embodiment of the invention.
在軸向間隙型旋轉電機的轉子軛方面,使用實心的鐵作為軛者、使用電磁鋼板捲繞鐵芯的軛者、採用 本發明的一實施形態相關之溝構造者全部所獲得的感應電壓的實效值、波形的形狀等方面皆無大的變化。然而,無負載損耗的測定結果方面,係相較於電磁鋼板捲繞鐵軛,實心鐵軛、附溝的軛的損耗為大。此應係槽諧波所致的磁通密度的變化所造成的軛損耗的增加。 Regarding the rotor yoke of an axial gap type rotating electric machine, a person using solid iron as a yoke and a person using an electromagnetic steel sheet to wind an iron core, There is no significant change in the actual value of the induced voltage, the shape of the waveform, and the like obtained by all the trench constructors according to one embodiment of the present invention. However, in terms of measurement results of no-load loss, the loss of the solid iron yoke and the grooved yoke is larger than that of the wound iron yoke of the electromagnetic steel sheet. This is due to the increase in yoke loss caused by changes in magnetic flux density due to slot harmonics.
驅動旋轉電機時的效率方面,係仍然成為電磁鋼板捲繞鐵芯效率最高,實心鐵軛效率最低的結果。此係定子繞組電流所致的磁通變化所造成的軛損耗的影響。本發明的一實施形態相關之附溝的轉子軛方面,係確認了效率相較於實心鐵軛得到改善,有軛損耗的減低效果。此外,突起尺寸的關係方面,係確認了突起的截面積越小越有效果。根據本實驗的結果,係突起的截面積相對於磁鐵表面積為小,磁通亦通過轉子軛的實心的部分,故損耗減低效果雖少,惟使此突起剖面積為上述的比率,使得應有該電磁鋼板捲繞鐵芯般的損耗減低效果。 In terms of efficiency when driving a rotating electric machine, the system is still the result of the highest efficiency of the electromagnetic steel sheet winding core and the lowest efficiency of the solid iron yoke. This is the effect of yoke loss caused by changes in the magnetic flux caused by the stator winding current. With regard to the grooved rotor yoke according to an embodiment of the present invention, it has been confirmed that the efficiency is improved as compared with a solid iron yoke, and there is an effect of reducing yoke loss. In terms of the relationship between the protrusion sizes, it was confirmed that the smaller the cross-sectional area of the protrusion, the more effective it was. According to the results of this experiment, the cross-sectional area of the protrusion is small compared to the surface area of the magnet, and the magnetic flux also passes through the solid part of the rotor yoke. Therefore, the loss reduction effect is small, but the cross-sectional area of the protrusion is the above ratio, so This electromagnetic steel sheet has an effect of reducing the loss like a wound core.
將此突起構造的製作方法的例示於圖5。圖5,係就本發明的一實施形態相關之鍛造製造方法作說明的概念圖。如先前所說明,採用電磁鋼板等之捲繞鐵芯的方法,係引起製造成本的增加、可靠性的降低等,故轉子軛部係以相同的材料的一體物而構成為佳。然而,由於進行後加工,使得工時會增加,故需要藉一次的程序而作成。於圖5,係示出從胚料,藉採用沖壓的鍛造而獲得本發明的一實施形態相關之構造的手段。 An example of a method of producing this protrusion structure is shown in FIG. 5. FIG. 5 is a conceptual diagram illustrating a forging manufacturing method according to an embodiment of the present invention. As described previously, a method of winding an iron core with an electromagnetic steel plate or the like causes an increase in manufacturing cost, a decrease in reliability, and the like. Therefore, the rotor yoke portion is preferably formed of a single body of the same material. However, since the post-processing increases the man-hours, it is necessary to use a one-time program. FIG. 5 shows a means for obtaining a structure according to an embodiment of the present invention from a blank by using forging by pressing.
於圖5(a),係示出成為材料的胚料31。準 備略圓盤狀、可成為磁性體的鐵系的材料。此材料,係能以沖壓、或從棒材的切出等而廉價地準備。在以下雖以鐵為例而說明,惟鐵以外亦可採用磁性不銹鋼、鎳合金、鈷合金等之合金。。 FIG. 5 (a) shows the blank 31 as a material. quasi- It is a disc-shaped, iron-based material that can be used as a magnetic body. This material can be prepared inexpensively by punching or cutting out from a bar. Although iron is described below as an example, other alloys such as magnetic stainless steel, nickel alloy, and cobalt alloy may be used in addition to iron. .
將此材料如示於圖5(b),配置於供於施加塑性變形而鍛造成形用的模具內,於該模具施加成形力,從而成形期望的形狀。在圖5(b)中,32係沖壓設備的基底部分。33係沖壓設備的作動模。34係供於形成安裝於作動模33的上模的中央部孔用的打孔機。35係供於形成上模的溝13用的打孔機。此時,為了形成溝而成為上模的打孔機35係變細,故需要針對壓曲等而予以具有強度。為此,以如此之方法進行成形的情況下,係為了提升打孔機的根部的強度,而作成於根部施加R角的構造、實施如圖5(d)所示施加脫模角度(此圖中係10°)等之對策為理想。因此,以此方法而成形的情況下的溝形狀,係成為如示於圖5(c)的形狀。作成如此,而於轉子背軛的厚度方向施加應力從而成形複數個溝。 As shown in FIG. 5 (b), this material is placed in a mold for plastic deformation and forging, and a forming force is applied to the mold to form a desired shape. In Fig. 5 (b), the base portion of a 32-series punching equipment. Acting die for 33 series stamping equipment. The 34 is a punch for forming a central hole in the upper die mounted on the movable die 33. 35 is a punch for forming the groove 13 of the upper die. At this time, since the punch 35 used as an upper die for forming a groove is thinner, it is necessary to provide strength for buckling and the like. Therefore, in the case of forming in this way, in order to increase the strength of the root of the punch, a structure is provided in which an R angle is applied to the root, and a demolding angle is applied as shown in FIG. It is ideal to take measures such as 10 ° in the middle. Therefore, the shape of the grooves when formed by this method is as shown in Fig. 5 (c). In this way, a plurality of grooves are formed by applying stress to the thickness direction of the rotor back yoke.
圖6,係示出從平板而製造之例。圖6,係就本發明的一實施形態相關之自送聯製壓製法作繪示的概念圖。於圖6,係示出從箍狀材料經過第1成形站42、第2加工站43的沖壓,重複成形而在第3加工站44獲得最終形狀的製造方法。此方法,係可作成經過複數次沖壓程序的構成,故存在可進行中心孔的沖孔加工到最終精度的調整加工的優點。 FIG. 6 shows an example of manufacturing from a flat plate. FIG. 6 is a conceptual diagram illustrating a self-feeding combined pressing method according to an embodiment of the present invention. FIG. 6 shows a manufacturing method in which a hoop-shaped material passes through the first forming station 42 and the second processing station 43 and is repeatedly formed to obtain the final shape at the third processing station 44. Since this method can be made through a plurality of punching processes, there is an advantage that the punching process of the center hole can be performed to the final precision adjustment process.
於圖6中,41係示出箍狀的鐵素材。42係第1成形站,在此第1成形站42係進行中央的開孔加工。43係第2加工站。在此第2加工站43,係進行供於施加確保保持磁鐵的尺寸確保用的支承面用的加工。44係第3加工站,在第3加工站44係藉塑性加工(鍛造加工)而進行溝加工。如此,將各加工程序分開使得可獲得品質高的(精度高的)產品形狀。 In FIG. 6, 41 is a hoop-shaped iron material. The 42 series is the first forming station, and the 42 series of the first forming station performs the center hole processing. 43 is the second processing station. Here, the second processing station 43 performs processing for applying a support surface for securing the size of the holding magnet. The 44 series third processing station performs groove processing by plastic processing (forging processing) at the third processing station 44 series. In this way, separating each processing program makes it possible to obtain a high-quality (high-precision) product shape.
於圖7,係進一步示出別的製造方法。圖7,係就本發明的一實施形態相關之粉末冶金手法下的製造方法作繪示之概念圖。51,係表示配置在壓縮成形用模具內的鐵粉末。52,係表示壓縮成形沖壓設備的底板。53係表示壓縮成形沖壓設備的作動模。54係表示安裝於作動模53的壓縮成形用打孔機。 FIG. 7 shows another manufacturing method. FIG. 7 is a conceptual diagram illustrating a manufacturing method using a powder metallurgy method according to an embodiment of the present invention. Reference numeral 51 denotes iron powder arranged in a compression molding die. 52, which represents the bottom plate of the compression molding press equipment. The 53 series represents the moving die of the compression molding press equipment. Reference numeral 54 denotes a punching machine for compression molding mounted on the movable die 53.
於具有圓筒狀的汽缸的下模插入可成為磁性體的鐵的粉末,以可成形為本發明的一實施形態相關之附溝的轉子軛形狀的上打孔機進行壓縮成形。之後,燒成而獲得作為燒結構件的轉子軛。在此方法中,比起以先前所示的塑性變形而獲得形狀的方法,能以相對壓縮力為低的成形而獲得構件。暫且成形為較不高的密度,使得可減低壓縮力,惟由於燒結,使得鐵彼此會結合而收縮,故最終獲得高密度的成形體。在此方法下,係變得可較自由地構成溝的深度、形狀等。 A powder of iron capable of becoming a magnetic body is inserted into a lower mold having a cylindrical cylinder, and compression-molded using an upper punch that can be shaped into a grooved rotor yoke shape according to an embodiment of the present invention. Thereafter, the rotor yoke is obtained by firing. In this method, a member can be obtained by forming with a relatively low compressive force as compared with a method of obtaining a shape by the plastic deformation shown previously. It is temporarily formed into a relatively low density, so that the compressive force can be reduced, but due to sintering, iron can be combined with each other to shrink, so a high-density formed body is finally obtained. With this method, the depth, shape, and the like of the groove can be relatively freely formed.
在上述所示的製造方法,係軸向間隙型的轉子軛因而能以成形製造。此係磁鐵的黏貼面成為圓盤的廣 面側之故,徑向型馬達的情況下,係內轉子型、外轉子型均成為圓筒狀的表面,故如此之成形加工難。 In the manufacturing method shown above, the axial yoke type rotor yoke can be manufactured by molding. The adhesive surface of this series of magnets becomes On the surface side, in the case of a radial type motor, both the inner rotor type and the outer rotor type have a cylindrical surface, and thus the forming process is difficult.
於圖8,係示出本發明的一實施形態相關之溝形狀的各種的變動形狀。 FIG. 8 shows various variations of the groove shape according to an embodiment of the present invention.
於圖8(a),係示出於徑向亦包含溝13之例。在圖8(a),係於轉子背軛11的徑向,在轉子背軛11的與轉子磁鐵12的接合面設有複數個溝13。要抑制渦電流的發生,係越細割時效果越高,故將突起113的形狀細化為有效。所以,根據在前述的圖2(b)所示的磁通的流法,轉子磁鐵20的磁極中央係磁通不會流過之處,故使此部分包含徑向的溝13,而將突起113分割,使得可在不妨礙磁通的流動下進行突起113的細分化。 Fig. 8 (a) shows an example in which the groove 13 is also included in the radial direction. In FIG. 8 (a), a plurality of grooves 13 are provided on the joint surface of the rotor back yoke 11 and the rotor magnet 12 in the radial direction of the rotor back yoke 11. In order to suppress the occurrence of eddy current, the effect is higher when the system is finer cut, so the shape of the protrusion 113 is effectively reduced. Therefore, according to the above-mentioned magnetic flux flow method shown in FIG. 2 (b), the magnetic flux in the center of the magnetic pole of the rotor magnet 20 does not flow. Therefore, the radial groove 13 is included in this part, and the protrusion is projected. The 113 division allows subdivision of the protrusion 113 without hindering the flow of magnetic flux.
圖8(b),係示出變更突起113的寬度的形態。先前,雖以平均周長表示磁通的流通量而說明,惟實際上係磁通在徑的越大的部分越多。為此,示出不使突起113與溝13的比率R為一樣,在徑大之處,係增加突起113的寬度,或另增加突起113的長度(將溝13作深),而作成增加流於突起113的磁通的量的構造。 FIG. 8 (b) shows a form in which the width of the protrusion 113 is changed. Previously, although the magnetic flux was expressed as an average perimeter, the magnetic flux actually increased in the larger the diameter. For this reason, it is shown that the ratio R of the protrusions 113 to the grooves 13 is not made the same. Where the diameter is large, the width of the protrusions 113 is increased, or the length of the protrusions 113 is increased (the grooves 13 are made deep) to increase the flow. The structure of the amount of magnetic flux due to the protrusion 113.
於圖8(c),係示出利用能以先前所示的鍛造、粉末冶金法等而以一次的加工製造形狀的特徵,而同時製造保持轉子磁鐵20的導引部分60。依此構造時,可期待保持轉子磁鐵20的抗離心力強度,提升轉子磁鐵20的定位精度等之效果。 FIG. 8 (c) shows a feature in which a shape can be produced in a single process by forging, powder metallurgy, or the like shown previously, and a guide portion 60 that holds the rotor magnet 20 is manufactured at the same time. With this structure, effects such as maintaining the anti-centrifugal strength of the rotor magnet 20 and improving the positioning accuracy of the rotor magnet 20 can be expected.
於圖8(d),係示出於轉子構造20側亦具有 突起213的構造。在圖8(d),係於轉子磁鐵20,在對應於轉子背軛11的圓周方向上的複數個溝13的部分設有複數個突起213。轉子磁鐵20在燒結磁鐵的情況下亦以模具製作,故可較容易地構成突起213。磁鐵係一般下將其表面研磨加工而調整尺寸。此加工耗費工時,故具有突起的部分係不實施加工而使用。本發明的一實施形態相關之轉子背軛11亦作成無後加工而不需要精度,而僅單面進行研磨加工而將確保了精度的轉子磁鐵20之間隙對向面當作組裝的基準而組裝,在轉子背軛11與轉子磁鐵20之間流入黏合劑等之固定用的構材而形成。轉子磁鐵20的表面、轉子背軛11的表面係互相呈凹凸狀,故可大幅確保接著面積,使得達成強度的提升。 As shown in FIG. 8 (d), it is also shown on the rotor structure 20 side. Structure of the protrusion 213. In FIG. 8 (d), the rotor magnet 20 is provided, and a plurality of protrusions 213 are provided in a portion corresponding to the plurality of grooves 13 in the circumferential direction of the rotor back yoke 11. The rotor magnet 20 is also made by a mold in the case of a sintered magnet, and thus the protrusion 213 can be relatively easily formed. The magnet system is generally ground and processed to adjust its size. This process consumes man-hours, so portions with protrusions are used without being processed. The rotor back yoke 11 according to an embodiment of the present invention is also manufactured without post-processing without accuracy, and only one side is subjected to grinding processing, and the gap facing surface of the rotor magnet 20 with which accuracy is ensured is assembled as a reference for assembly It is formed by flowing a fixing member such as an adhesive between the rotor back yoke 11 and the rotor magnet 20. The surface of the rotor magnet 20 and the surface of the rotor back yoke 11 are concave and convex with each other, so that the bonding area can be largely ensured, and the strength can be improved.
接著,於圖8(e),係示出以射出成型而形成轉子磁鐵20的軟性磁鐵之例。在圖8(e),係於轉子背軛11的溝13亦以射出成型配置了軟性磁鐵的材料。軟性磁鐵,係直接射出成形於轉子背軛11而形成,故可達成工時的削減與損耗減低。軟性磁鐵係磁鐵的電阻係數大,故可減少渦電流等之磁鐵損耗。 Next, FIG. 8 (e) shows an example of a soft magnet in which the rotor magnet 20 is formed by injection molding. In FIG. 8 (e), the groove 13 attached to the rotor back yoke 11 is also a material in which a soft magnet is arranged by injection molding. The soft magnet is formed by being directly injection-molded into the rotor back yoke 11. Therefore, the number of man-hours and the loss can be reduced. Flexible magnets have a large resistivity, so magnet losses such as eddy currents can be reduced.
於圖8(f),係採用本發明的一實施形態相關之製造法的情況下亦可在轉子背軛11的與轉子磁鐵20的黏貼面的相反面亦形成溝13、突起113等。換言之,於轉子背軛11的圓周方向上,在轉子背軛11的與轉子磁鐵20的接合面之相反側的面設有複數個溝13。為此,作為旋轉體而受風,故亦可獲得作為散熱片的散熱效果高的 轉子。 In FIG. 8 (f), when the manufacturing method according to an embodiment of the present invention is adopted, grooves 13, protrusions 113, and the like may be formed on the opposite surface of the rotor back yoke 11 from the adhesive surface of the rotor magnet 20. In other words, in the circumferential direction of the rotor back yoke 11, a plurality of grooves 13 are provided on the surface of the rotor back yoke 11 opposite to the joint surface of the rotor magnet 20. For this reason, since it receives wind as a rotating body, it is possible to obtain a high heat radiation effect as a heat sink. Rotor.
於圖9,係示出採用本發明的一實施形態相關之轉子形狀下的軸向間隙型旋轉電機的系統利用例。可裝入於泵浦、風扇等之機械機器,或者可應用於飛輪裝置等,轉子損耗少因而可實現馬達效率高的換言之節能的產品。 FIG. 9 shows a system use example of an axial gap type rotating electrical machine in a rotor shape according to an embodiment of the present invention. It can be installed in mechanical equipment such as pumps, fans, etc., or can be applied to flywheel devices, etc. It has low rotor loss and can achieve high motor efficiency, in other words, energy-saving products.
Claims (8)
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| JP2015-005486 | 2015-01-15 | ||
| JP2015005486A JP6655290B2 (en) | 2015-01-15 | 2015-01-15 | Axial gap type rotary electric machine |
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| TWI637583B true TWI637583B (en) | 2018-10-01 |
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| DK3490110T3 (en) * | 2017-11-23 | 2021-04-26 | Siemens Gamesa Renewable Energy As | Permanent magnet for a permanent magnet machine |
| EP3490109B1 (en) * | 2017-11-23 | 2021-06-30 | Siemens Gamesa Renewable Energy A/S | Permanent magnet support of a permanent magnet generator |
| JP2019146329A (en) * | 2018-02-19 | 2019-08-29 | 株式会社久保田鉄工所 | Driving device, axial gap motor, and manufacturing method of driving unit used therefor |
| JP7174658B2 (en) * | 2019-03-25 | 2022-11-17 | 株式会社日立産機システム | Axial gap type rotary electric machine |
| CN110391703A (en) * | 2019-08-15 | 2019-10-29 | 苏州保邦电气有限公司 | A Low Loss Axial Flux Permanent Magnet Motor Rotor Yoke |
| JP7364925B2 (en) * | 2020-09-29 | 2023-10-19 | 日亜化学工業株式会社 | Yoke for rotor of axial gap type motor |
| CN114871327B (en) * | 2022-04-18 | 2025-08-26 | 三峡大学 | A magnetic collector for electromagnetic bulging |
| JP2024093358A (en) * | 2022-12-27 | 2024-07-09 | 株式会社明電舎 | Axial gap type rotating electric machine and drone |
| DE102024200199A1 (en) * | 2024-01-10 | 2025-07-10 | Robert Bosch Gesellschaft mit beschränkter Haftung | Axial flux machines with reduced eddy current losses |
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| US7423357B2 (en) * | 2005-09-05 | 2008-09-09 | Kokussan Denki Co., Ltd. | Electric rotating machine |
| US7977843B2 (en) * | 2007-10-04 | 2011-07-12 | Honda Motor Co., Ltd. | Axial gap type motor |
| US8836192B2 (en) * | 2009-12-28 | 2014-09-16 | Hitachi Industrial Equipment Systems Co., Ltd. | Axial gap rotating electrical machine and rotor used therefor |
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| JPS6160212U (en) * | 1984-09-25 | 1986-04-23 | ||
| JPH11332147A (en) * | 1998-05-14 | 1999-11-30 | Mitsubishi Electric Corp | Permanent magnet rotating machine |
| JP2004056890A (en) * | 2002-07-18 | 2004-02-19 | Meidensha Corp | Axial permanent-magnet motor |
| JP2008131784A (en) * | 2006-11-22 | 2008-06-05 | Daikin Ind Ltd | motor |
| JP5152990B2 (en) * | 2008-11-17 | 2013-02-27 | アスモ株式会社 | Commutator manufacturing method |
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- 2015-01-15 JP JP2015005486A patent/JP6655290B2/en active Active
- 2015-12-16 WO PCT/JP2015/085131 patent/WO2016114054A1/en not_active Ceased
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| US7423357B2 (en) * | 2005-09-05 | 2008-09-09 | Kokussan Denki Co., Ltd. | Electric rotating machine |
| US7977843B2 (en) * | 2007-10-04 | 2011-07-12 | Honda Motor Co., Ltd. | Axial gap type motor |
| TWI460968B (en) * | 2008-03-10 | 2014-11-11 | Nidec Copal Corp | Motor, and equipped with motor and vibration notification machine, portable communication machine, portable information end machine, game machine |
| US8836192B2 (en) * | 2009-12-28 | 2014-09-16 | Hitachi Industrial Equipment Systems Co., Ltd. | Axial gap rotating electrical machine and rotor used therefor |
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| TW201626692A (en) | 2016-07-16 |
| JP2016131468A (en) | 2016-07-21 |
| JP6655290B2 (en) | 2020-02-26 |
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