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TWI621165B - Processing method of sapphire substrate - Google Patents

Processing method of sapphire substrate Download PDF

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Publication number
TWI621165B
TWI621165B TW103114975A TW103114975A TWI621165B TW I621165 B TWI621165 B TW I621165B TW 103114975 A TW103114975 A TW 103114975A TW 103114975 A TW103114975 A TW 103114975A TW I621165 B TWI621165 B TW I621165B
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TW
Taiwan
Prior art keywords
grinding
sapphire substrate
polishing
sapphire
grinding wheel
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Application number
TW103114975A
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Chinese (zh)
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TW201501188A (en
Inventor
Takuya Adachi
足立卓也
Original Assignee
Disco Corporation
迪思科股份有限公司
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Publication of TW201501188A publication Critical patent/TW201501188A/en
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Publication of TWI621165B publication Critical patent/TWI621165B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • B24B37/042Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • B24B7/228Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding thin, brittle parts, e.g. semiconductors, wafers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • B24B37/042Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
    • B24B37/044Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor characterised by the composition of the lapping agent
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/011Manufacture or treatment of bodies, e.g. forming semiconductor layers
    • H10H20/013Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials
    • H10H20/0133Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials with a substrate not being Group III-V materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

本發明的課題在於提供一種在從藍寶石晶棒切割出來時浪費少,且以和氮化鎵系化合物半導體所形成的發光層相容性良好的A面作成正面及背面的藍寶石基板之表面精度可受到確保的藍寶石基板之加工方法。解決手段是對從藍寶石晶棒切割出來並以A面形成正面與背面的藍寶石基板進行研磨加工的藍寶石基板的加工方法,該加工方法包含,保持步驟,保持被加工物並將藍寶石基板的其中一側之面保持在可旋轉的夾頭台上;以及研磨步驟,旋轉保持著藍寶石基板的夾頭台,同時一邊旋轉將研磨砥石配置成環狀的研磨輪一邊使研磨砥石接觸藍寶石基板的另一側之面以進行研磨,且在研磨步驟中,是將混有金剛石研磨粒的漿料作為研磨液供應至研磨砥石所形成的研磨部。 An object of the present invention is to provide a sapphire substrate having a small amount of waste when cut out from a sapphire crystal rod and capable of forming a front surface and a back surface of a sapphire substrate with an A surface having good compatibility with a light emitting layer formed of a gallium nitride compound semiconductor. A guaranteed processing method for sapphire substrates. The solution is a method for processing a sapphire substrate cut from a sapphire crystal rod and grinding the sapphire substrate on the front and back sides of the sapphire substrate. The processing method includes a holding step, holding the object to be processed, and The side surface is held on a rotatable chuck table; and a grinding step of rotating the chuck table holding the sapphire substrate, while rotating the grinding wheel configured as a ring-shaped grinding wheel while contacting the grinding ocher with another sapphire substrate The side surface is polished, and in the polishing step, a slurry mixed with diamond abrasive grains is supplied as a polishing liquid to a polishing portion formed by polishing vermiculite.

Description

藍寶石基板之加工方法 Processing method of sapphire substrate 發明領域 Field of invention

本發明是關於一種對藍寶石基板,更詳而由之,是對從藍寶石晶棒切割出來且以A面形成正面及背面的藍寶石基板,進行研磨的的藍寶石基板之加工方法。 The present invention relates to a sapphire substrate. More specifically, it is a method for processing a sapphire substrate cut from a sapphire crystal rod and forming a front surface and a back surface with an A surface, and polishing the sapphire substrate.

發明背景 Background of the invention

在光器件的製造步驟中,會在藍寶石(sapphire)基板表面積層由氮化鎵系化合物半導體所形成的發光層,並且在藉由形成格子狀之複數條切割道所劃分的複數個區域中形成發光二極體、雷射二極體等光器件而構成光器件晶圓。然後,藉由沿著切割道將光器件晶圓切斷,以分割形成有光器件的區域而製造出一個個的光器件。 In the manufacturing step of the optical device, a light-emitting layer made of a gallium nitride-based compound semiconductor is formed on a sapphire substrate surface area, and is formed in a plurality of regions divided by a plurality of scribe lines forming a grid. Optical devices such as light emitting diodes and laser diodes constitute optical device wafers. Then, the optical device wafer is cut along the dicing path to divide the area where the optical device is formed to manufacture individual optical devices.

藍寶石是形成為具有稱為A面、C面及R面之結晶面的結晶構造,並以藍寶石晶棒之切出方式形成將A面、C面、R面作成正面及背面的藍寶石基板。也就是說,藍寶石晶棒呈現近似於圓柱的截頭圓錐體形,並形成為截頭圓錐體形的底面及頂面為A面,與A面直交之面為C面,相對於C面呈傾斜之面為R面;從頂面往底面挖出芯材切薄片時,則可形成將A面作成正面及背面的藍寶石基板,從截頭圓錐體 形的側面沿與A面平行的方向挖出切薄片時即可形成將C面作成正面及背面的藍寶石基板,而從與R面直交的方向將芯材挖出切薄片時,可形成將R面作成正面及背面的藍寶石基板。因為A面、C面及R面之結晶構造不同,因此較理想的作法是適當選擇可對應所積層之發光層的結晶構造的藍寶石基板。 Sapphire is formed into a crystal structure having a crystal plane called A-plane, C-plane, and R-plane, and a sapphire substrate with the A-plane, C-plane, and R-plane as the front and back surfaces is formed by cutting out a sapphire ingot. That is to say, the sapphire crystal rod has a truncated cone shape similar to a cylinder, and the bottom surface and the top surface of the truncated cone shape are A surface, the surface orthogonal to the A surface is the C surface, and it is inclined relative to the C surface. The surface is the R surface; when the core material is cut out from the top surface to the bottom surface, a sapphire substrate with the A surface as the front and the back can be formed, and the frustoconical body The sapphire substrate with the C surface as the front and the back can be formed when the cut sheet is cut out in a direction parallel to the A side. When the core material is cut out from the direction orthogonal to the R plane, the R can be formed. The front and back are made of sapphire substrates. Because the crystal structures of the A, C, and R planes are different, the ideal method is to appropriately select a sapphire substrate that can correspond to the crystal structure of the light-emitting layer of the laminated layer.

雖然要製造光器件晶圓是在藍寶石基板的表面積層發光層而形成,但積層發光層之前所切割出的藍寶石基板也會利用研磨裝置研磨正面及背面以進行平坦化(參照例如,專利文獻1)。 Although an optical device wafer is manufactured by forming a light-emitting layer on a surface area of a sapphire substrate, the sapphire substrate cut before the light-emitting layer is laminated is also polished with a polishing device to planarize the front and back surfaces (see, for example, Patent Document 1). ).

先前技術文獻 Prior art literature 專利文獻 Patent literature

專利文獻1:日本專利特開2007-38357號公報 Patent Document 1: Japanese Patent Laid-Open No. 2007-38357

發明概要 Summary of invention

從藍寶石之上述C面可使透過研磨裝置之研磨良好的情形來看,光器件晶圓的基板通常會使用將C面作成正面及背面之藍寶石基板。 In view of the fact that the above-mentioned C-plane of sapphire can pass through the polishing device, the substrate of the optical device wafer usually uses a sapphire substrate with the C-plane as the front and back.

然而,將C面作成正面及背面的藍寶石基板,由於是如上所述地將截頭圓錐體形的藍寶石晶棒從側面沿著與A面平行的方向挖出切成薄片,因此會有藍寶石晶棒的浪費多且生產性差之問題。 However, as the sapphire substrate with the C surface as the front and back, the sapphire crystal rod in the shape of a truncated cone is cut out from the side in a direction parallel to the A surface as described above, so there are sapphire crystal rods The problem of excessive waste and poor productivity.

另一方面,將A面作成正面及背面的藍寶石基板,雖然 由於如上所述地將截頭圓錐體形的藍寶石晶棒由頂面往底面將芯材挖出切成薄片,因而具有藍寶石晶棒的浪費少,同時和以氮化鎵系化合物半導體所構成的發光層相容性佳之優點,但是以研磨裝置研磨A面時,會產生刮傷(gouges)而有無法確保表面精度的問題。 On the other hand, the A side is made into a front and back sapphire substrate. As described above, the frustum-shaped sapphire crystal rod is dug out from the top surface to the bottom surface and cut into thin slices. Therefore, the sapphire crystal rod has less waste and emits light at the same time as a gallium nitride-based compound semiconductor. The layer has the advantage of good compatibility. However, when the A surface is polished with a polishing device, gouges are generated and there is a problem that the surface accuracy cannot be ensured.

本發明是有鑑於上述事實而作成者,其主要的技術課題在於提供一種在藍寶石晶棒之切出時浪費少,且以和氮化鎵系化合物半導體所形成的發光層相容性良好的A面作成正面及背面的藍寶石基板的表面精度可獲得確保的藍寶石基板之加工方法。 The present invention has been made in view of the above-mentioned facts, and its main technical problem is to provide an A that has less waste when cutting out a sapphire crystal rod and has good compatibility with a light-emitting layer formed of a gallium nitride-based compound semiconductor. The surface accuracy of the sapphire substrate on the front and back sides can be obtained to ensure the processing method of the sapphire substrate.

為解決上述主要技術課題,依據本發明所提供的藍寶石基板之加工方法,是對從藍寶石晶棒切割出來並以A面形成正面及背面的藍寶石基板進行研磨加工的藍寶石基板之加工方法,其特徵在於,該加工方法包含,保持步驟,保持被加工物並將藍寶石基板的其中一側之面保持在可旋轉的夾頭台上;以及研磨步驟,旋轉保持著藍寶石基板的夾頭台,同時一邊旋轉將研磨砥石配置成環狀的研磨輪一邊使研磨砥石接觸藍寶石基板的另一側之面,以研磨藍寶石基板的另一側之面;在該研磨步驟中,是將混有金鋼石研磨粒的漿料作為研磨液供應至研磨砥石所形成的研磨部。 In order to solve the above-mentioned main technical problems, the method for processing a sapphire substrate provided by the present invention is a method for processing a sapphire substrate cut from a sapphire ingot and grinding the sapphire substrate with front and back sides formed on the A side. The processing method includes a holding step of holding the object to be processed and holding one side of the sapphire substrate on a rotatable chuck table; and a polishing step of rotating the chuck table holding the sapphire substrate while one side Rotate the grinding vermiculite into a ring-shaped grinding wheel while contacting the grinding vermiculite with the other side of the sapphire substrate to grind the other side of the sapphire substrate; in this grinding step, the diamond mixed with diamond is ground. The granular slurry is supplied as a polishing liquid to a polishing portion formed by polishing vermiculite.

上述研磨砥石是將粒徑1~2μm的金鋼石研磨粒 混入黏合劑中而構成,上述研磨液是由將粒徑3~9μm的金鋼石研磨粒混入純水而成的漿料所製成。 The above-mentioned grinding vermiculite is a diamond abrasive grain with a particle size of 1 to 2 μm. It is composed by mixing in a binder, and the above-mentioned polishing liquid is a slurry prepared by mixing pure diamond abrasive particles with a particle diameter of 3 to 9 μm into pure water.

在依據本發明的藍寶石基板之加工方法中,旋轉保持有以A面形成正面及背面的藍寶石基板的其中一側之面的夾頭台,同時一邊旋轉將研磨砥石配置成環狀的研磨輪一邊使研磨砥石接觸藍寶石基板的另一側之面以研磨藍寶石基板的另一側之面的研磨步驟,由於是將混有金鋼石研磨粒的漿料作為研磨液供應至研磨砥石所形成的研磨部,因此可以藉由以研磨砥石所進行之研磨和以將金鋼石研磨粒混入純水而成的漿料供應至研磨砥石所形成的研磨部所進行之拋光的加乘效果,讓藍寶石基板的A面,亦即被研磨面,可不產生刮傷而得到良好的表面精度。 In the method for processing a sapphire substrate according to the present invention, a chuck table holding one side of the sapphire substrate having front and back surfaces formed by the A side is rotated, and at the same time, the grinding wheel arranged to form a ring-shaped grinding wheel is rotated. The grinding step in which the grinding vermiculite is brought into contact with the other side of the sapphire substrate to grind the other side of the sapphire substrate is a grinding process in which a slurry mixed with diamond abrasive grains is supplied as a polishing liquid to the grinding vermiculite. Therefore, the sapphire substrate can be multiplied by the grinding effect of grinding vermiculite and the polishing effect of grinding the vermiculite formed by supplying a slurry obtained by mixing diamond abrasive particles into pure water. The A surface, that is, the surface to be polished, can obtain good surface accuracy without scratching.

2‧‧‧裝置機殼 2‧‧‧ device case

21‧‧‧主部 21‧‧‧Main Department

22‧‧‧直立壁 22‧‧‧ upright wall

221‧‧‧導軌 221‧‧‧rail

23a、23b、5a、71a‧‧‧箭形符號 23a, 23b, 5a, 71a

24‧‧‧被加工物載置區 24‧‧‧ Workpiece placement area

25‧‧‧研磨區 25‧‧‧grinding area

3‧‧‧移動基座 3‧‧‧mobile base

31‧‧‧腳部 31‧‧‧foot

311‧‧‧被導引溝 311‧‧‧Guided trench

32‧‧‧支撐部 32‧‧‧ support

4‧‧‧轉軸單元 4‧‧‧ shaft unit

40‧‧‧研磨液供給機構 40‧‧‧Grinding fluid supply mechanism

41‧‧‧轉軸殼體 41‧‧‧Shaft housing

42‧‧‧旋轉主軸 42‧‧‧rotating spindle

421‧‧‧研磨液供給通道 421‧‧‧Grinding liquid supply channel

422‧‧‧連通道 422‧‧‧ with access

43‧‧‧伺服馬達 43‧‧‧Servo motor

44‧‧‧研磨輪安裝座 44‧‧‧ Grinding wheel mount

441‧‧‧螺栓插入孔 441‧‧‧bolt insertion hole

5‧‧‧研磨輪 5‧‧‧ grinding wheel

51‧‧‧研磨輪基座 51‧‧‧ Grinding wheel base

511‧‧‧母螺孔 511‧‧‧female screw hole

52‧‧‧研磨砥石 52‧‧‧ ground vermiculite

55‧‧‧連接螺栓 55‧‧‧Connecting bolt

6‧‧‧研磨進給機構 6‧‧‧ grinding feed mechanism

61‧‧‧公螺桿 61‧‧‧Male Screw

62、63‧‧‧軸承構件 62, 63‧‧‧bearing components

64‧‧‧脈衝馬達 64‧‧‧Pulse motor

7‧‧‧夾頭台機構 7‧‧‧ chuck table mechanism

71‧‧‧夾頭台 71‧‧‧Chuck table

72‧‧‧罩蓋構件 72‧‧‧ cover member

73、74‧‧‧伸縮管機構 73, 74‧‧‧ Telescopic tube mechanism

10‧‧‧藍寶石基板 10‧‧‧ sapphire substrate

10a‧‧‧正面 10a‧‧‧front

10b‧‧‧背面 10b‧‧‧ back

11‧‧‧基材 11‧‧‧ Substrate

圖1為用於實施本發明的藍寶石基板之研磨方法的研磨裝置之立體圖;圖2為從構成裝設在圖1所示之研磨裝置上的研磨機構的研磨輪安裝座下方看的立體圖;圖3為裝設在圖2所示之研磨輪安裝座上之研磨輪的立體圖;圖4所示為將圖3所示的研磨輪裝設到圖2所示之研磨輪安裝座之狀態的剖面圖;圖5為受到本發明的藍寶石基板之研磨方法研磨加工之藍寶石基板的立體圖; 圖6所示為在圖5所示之藍寶石基板之背面黏貼有基材之狀態的立體圖;圖7所示為以圖1所示之研磨裝置所實施的研磨步驟的示意圖;以及圖8所示為以本發明的藍寶石基板之研磨方法研磨過的藍寶石基板之表面粗糙度測定區域的示意圖。 FIG. 1 is a perspective view of a polishing apparatus for implementing a method of polishing a sapphire substrate according to the present invention; FIG. 2 is a perspective view of the polishing wheel mounting base constituting a polishing mechanism mounted on the polishing apparatus shown in FIG. 1; 3 is a perspective view of a grinding wheel mounted on the grinding wheel mounting base shown in FIG. 2; FIG. 4 is a cross-sectional view of a state where the grinding wheel shown in FIG. 3 is mounted on the grinding wheel mounting base shown in FIG. Figure 5 is a perspective view of a sapphire substrate subjected to the grinding process of the sapphire substrate grinding method of the present invention; FIG. 6 is a perspective view showing a state in which a substrate is stuck on the back of the sapphire substrate shown in FIG. 5; FIG. 7 is a schematic view showing a grinding step performed by the grinding device shown in FIG. 1; It is a schematic diagram of the surface roughness measurement area of the sapphire substrate polished by the sapphire substrate polishing method of the present invention.

用以實施發明之形態 Forms used to implement the invention

以下,參閱附圖,進一步詳細地說明本發明的藍寶石基板之加工方法的較佳實施形態。 Hereinafter, referring to the drawings, a preferred embodiment of a method for processing a sapphire substrate according to the present invention will be described in further detail.

圖1中所示為用於實施本發明的藍寶石基板之加工方法的研磨裝置的立體圖。圖1所示之研磨裝置1具有整體以編號2表示的裝置機殼。該裝置機殼2具有細長地延伸之長方體形狀的主部21,及設置在該主部21之後端部(在圖1中為右上端)且朝上方延伸的直立壁22。在直立壁22的前面設置有一對沿上下方向延伸的導軌221、221。該對導軌221、221上設置有可滑動的移動基座3。移動基座3設置有在後面兩側沿上下方向延伸的一對腳部31、31,並在該對腳部31、31上形成與上述一對導軌221、221可滑動地嵌合的被導引溝311、311。像這樣在可滑動地裝設在設置於直立壁22上的一對導軌221、221上之移動基座3的前表面上,設置有向前方突出的支撐部32。在該支撐部32上安裝有作為研磨機構之轉軸單元4。 FIG. 1 is a perspective view of a polishing apparatus for implementing a method for processing a sapphire substrate according to the present invention. The polishing apparatus 1 shown in FIG. 1 has an apparatus casing, which is generally designated by reference numeral 2. The device casing 2 has a main portion 21 having a rectangular parallelepiped shape that extends slenderly, and an upright wall 22 provided at the rear end portion (upper right end in FIG. 1) of the main portion 21 and extending upward. A pair of guide rails 221 and 221 extending in the vertical direction are provided on the front surface of the upright wall 22. The pair of guide rails 221, 221 is provided with a slidable moving base 3. The moving base 3 is provided with a pair of leg portions 31 and 31 extending in the up-and-down direction on both sides of the rear surface, and a guide is slidably fitted to the pair of guide rails 221 and 221 on the pair of leg portions 31 and 31. Ditch 311, 311. On the front surface of the mobile base 3 slidably mounted on the pair of guide rails 221 and 221 provided on the upright wall 22 in this manner, the support portion 32 is provided to protrude forward. A rotating shaft unit 4 serving as a polishing mechanism is attached to the support portion 32.

轉軸單元4具有裝設在支撐部32之圓筒狀的轉軸 殼體41、配置成可在該轉軸殼體41上自由旋轉的旋轉主軸42,及作為用於旋轉驅動該旋轉主軸42之驅動源的伺服馬達43。被支撐成可在該轉軸殼體41上轉動之旋轉主軸42是被配置為將一端部(在圖1中為下端部)從轉軸殼體41的下端突出,並在該端(在圖1中為下端)設置研磨輪安裝座44。並且,在該研磨輪安裝座44的下表面安裝研磨輪5。 The rotating shaft unit 4 has a cylindrical rotating shaft mounted on the support portion 32 A housing 41, a rotating main shaft 42 configured to be rotatable on the rotating shaft housing 41, and a servo motor 43 as a driving source for rotationally driving the rotating main shaft 42. The rotating main shaft 42 supported so as to be rotatable on the rotating shaft case 41 is configured to protrude one end portion (lower end portion in FIG. 1) from the lower end of the rotating shaft case 41, and at the end (in FIG. 1) The lower end) is provided with a grinding wheel mount 44. A polishing wheel 5 is mounted on the lower surface of the polishing wheel mounting base 44.

關於上述的研磨輪安裝座44及研磨輪5,參考圖2到圖4做說明。 The above-mentioned grinding wheel mount 44 and grinding wheel 5 will be described with reference to FIGS. 2 to 4.

圖2所示為設置在旋轉主軸42下端的研磨輪安裝座44之立體圖,圖3所示是裝設在研磨輪安裝座44下表面之研磨輪5的立體圖,圖4所示是將圖3所示之研磨輪5裝設到圖2所示之研磨輪安裝座44的下表面的剖面圖。圖2及圖4所示之研磨輪安裝座44是形成為圓形且一體地設置在旋轉主軸42的下端。如圖2所示,該研磨輪安裝座44上形成有4個沿著圓周方向以預定間隔隔開的螺栓插入孔441。又,如圖4所示,研磨輪安裝座44中形成有複數個(在圖示的實施形態中為8個)與形成在該旋轉主軸42的軸心之研磨液供給通道421連通的連通道422,如圖2及圖4所示,該等連通道422於下表面形成開口。再者,是將形成於旋轉主軸42的軸心之研磨液供給通道421是如圖1所示地被連接到研磨液供給機構40。該研磨液供給機構40是形成為可供應將金鋼石研磨粒混入純水而成的漿料所製成的研磨液。 FIG. 2 is a perspective view of the grinding wheel mounting base 44 provided at the lower end of the rotating main shaft 42, and FIG. 3 is a perspective view of the grinding wheel 5 installed at the lower surface of the grinding wheel mounting base 44. The illustrated grinding wheel 5 is mounted to a sectional view of the lower surface of the grinding wheel mount 44 shown in FIG. 2. The grinding wheel mounting base 44 shown in FIGS. 2 and 4 is formed in a circular shape and is integrally provided at the lower end of the rotating main shaft 42. As shown in FIG. 2, the grinding wheel mounting base 44 is formed with four bolt insertion holes 441 spaced at predetermined intervals along the circumferential direction. In addition, as shown in FIG. 4, a plurality of (eight in the illustrated embodiment) a plurality of connecting passages are formed in the grinding wheel mount 44 and communicate with the grinding liquid supply passage 421 formed on the axis of the rotating main shaft 42. 422, as shown in FIGS. 2 and 4, the connecting channels 422 form openings on the lower surface. It is to be noted that the polishing liquid supply channel 421 formed on the axis of the rotating main shaft 42 is connected to the polishing liquid supply mechanism 40 as shown in FIG. 1. This polishing liquid supply mechanism 40 is a polishing liquid formed by supplying a slurry in which diamond abrasive grains are mixed with pure water.

關於如上述構成的裝設在研磨輪安裝座44的研磨輪5,參照圖3及圖4進行說明。 The grinding wheel 5 mounted on the grinding wheel mount 44 configured as described above will be described with reference to FIGS. 3 and 4.

圖3及圖4所示之研磨輪5是由環狀的研磨輪基座51,及裝設於該研磨輪基座51下表面之外周部的研磨石裝設部上的複數個研磨砥石52所構成。研磨輪基座51在與形成在上述研磨輪安裝座44上的複數個螺栓插入孔441對應的位置上設置有4個從上表面形成的母螺孔511。再者,研磨砥石52是藉由將粒徑1~2μm之金鋼石研磨粒混入黏合劑中進行混練、成型成預定的形狀並燒製而被構成。 The grinding wheel 5 shown in FIGS. 3 and 4 includes a ring-shaped grinding wheel base 51 and a plurality of grinding vermiculite 52 mounted on a grinding stone installation portion on the outer peripheral portion of the lower surface of the grinding wheel base 51. Made up. The grinding wheel base 51 is provided with four female screw holes 511 formed from the upper surface at positions corresponding to a plurality of bolt insertion holes 441 formed in the grinding wheel mounting base 44. In addition, the polished vermiculite 52 is constituted by kneading diamond abrasive grains having a particle size of 1 to 2 μm in a binder, kneading, molding into a predetermined shape, and firing.

要將如以上所構成的研磨輪5裝設於研磨輪安裝座44時,是如圖4所示地,藉由將研磨輪5之研磨輪基座51的上表面抵接於研磨輪安裝座44的下表面,並從形成於研磨輪安裝座44上的複數個螺栓插入孔441(參照圖2)插入連接螺栓55並螺接到設置在研磨輪基座51上的複數個母螺孔511(如圖3所示),就可以將研磨輪5安裝到研磨輪安裝座44的下表面。在像這樣被安裝在研磨輪安裝座44下表面的研磨輪5之研磨砥石52所形成的研磨部中,是藉由使上述研磨液供給機構40作動,並透過設置於旋轉主軸42之研磨液供給通道421及形成於研磨輪安裝座44的複數個連通道422而被供給將金鋼石研磨粒混入純水而成的漿料所製成的研磨液。 When the grinding wheel 5 configured as described above is mounted on the grinding wheel mounting base 44, as shown in FIG. 4, the upper surface of the grinding wheel base 51 of the grinding wheel 5 abuts the grinding wheel mounting base. 44 is inserted into the lower surface of the grinding wheel mounting base 44 through a plurality of bolt insertion holes 441 (see FIG. 2), and is connected to the plurality of female screw holes 511 provided on the grinding wheel base 51. As shown in FIG. 3, the grinding wheel 5 can be mounted on the lower surface of the grinding wheel mounting seat 44. In the polishing portion formed by the grinding vermiculite 52 of the grinding wheel 5 mounted on the lower surface of the grinding wheel mounting base 44 in this manner, the grinding liquid supply mechanism 40 is operated to pass through the grinding liquid provided on the rotating main shaft 42. The supply channel 421 and the plurality of communication channels 422 formed in the polishing wheel mounting base 44 are supplied with a polishing liquid made of a slurry obtained by mixing diamond abrasive grains with pure water.

回到圖1繼續說明,圖示的實施形態中的研磨裝置1具有使該轉軸單元4沿著上述成對的導軌221、221在上下方向(後述之相對於夾頭台保持面為垂直的方向)上移動的研磨進給機構6。該研磨進給機構6具有配置在直立壁22的前側且沿上下方向延伸的公螺桿61。該公螺桿61藉由安 裝在該直立壁22上的軸承構件62及63將其上端部及下端部支撐成可自由旋轉。上側的軸承構件62中配置有作為動力源之脈衝馬達64,以用於旋轉驅動公螺桿61,且該脈衝馬達64之輸出軸被傳動連結於公螺桿61。上述移動基座3的後表面也形成有從其寬度方向中央部朝後方突出的連結部(圖未示),且於該連結部中形成有貫穿的母螺孔(圖未示),並讓上述公螺桿61螺接於該母螺孔中。如此一來,當脈衝馬達64正轉時會令移動基座3及轉軸單元4下降,亦即前進,當脈衝馬達64逆轉時會令移動基座3及轉軸單元4上升,亦即後退。 Returning to FIG. 1, the explanation is continued. The polishing device 1 in the illustrated embodiment has the rotating shaft unit 4 in the vertical direction along the pair of guide rails 221 and 221 (the direction perpendicular to the chuck holding surface described later). ) On the grinding feed mechanism 6. The polishing feed mechanism 6 includes a male screw 61 disposed on the front side of the upright wall 22 and extending in the vertical direction. The male screw 61 The bearing members 62 and 63 mounted on the upright wall 22 support the upper end portion and the lower end portion so as to be freely rotatable. The upper bearing member 62 is provided with a pulse motor 64 as a power source for rotationally driving the male screw 61, and an output shaft of the pulse motor 64 is drivingly connected to the male screw 61. A connecting portion (not shown) protruding rearward from a center portion in the width direction of the moving base 3 is also formed on the rear surface of the moving base 3, and a female screw hole (not shown) is formed in the connecting portion, and The male screw 61 is screwed into the female screw hole. In this way, when the pulse motor 64 rotates forward, the mobile base 3 and the shaft unit 4 will descend, that is, forward, and when the pulse motor 64 reverses, the mobile base 3 and the shaft unit 4 will rise, that is, backward.

參閱圖1繼續說明,裝置機殼2的主部21上配置有夾頭台機構7。夾頭台機構7具有作為被加工物保持機構的夾頭台71、舖蓋該夾頭台71周圍的罩蓋構件72,及配置在該罩蓋構件72前後之伸縮管機構73及74。夾頭台71是透過圖未示之旋轉驅動機構而變得使其可旋轉,並構成為藉由作動圖未示之吸引機構以將被加工物之晶圓吸引保持於其上表面。又,夾頭台71可藉由圖未示之夾頭台移動機構,而在圖1所示之被加工物載置區24以及與構成上述研磨單元4之研磨輪5相面對的研磨區25之間移動。該伸縮管機構73及74可由類似帆布(canvas)布材的適當材料所製成。伸縮管機構73的前端被固定於主部21的前表面壁上,後端則被固定於罩蓋構件72的前端面。另,伸縮管機構74的前端被固定於罩蓋構件72的後端面,後端則被固定於裝置機殼2之垂直壁22的前表面。當使夾頭台71朝箭形符號23a所示的方 向移動時,伸縮管機構73會被拉伸而伸縮管機構74會被收縮;當使夾頭台71朝箭形符號23b所示的方向移動時,伸縮管機構73會被收縮而伸縮管機構74會被拉伸。 With reference to FIG. 1, the chuck table mechanism 7 is disposed on the main portion 21 of the device casing 2. The chuck table mechanism 7 includes a chuck table 71 as a workpiece holding mechanism, a cover member 72 covering the periphery of the chuck table 71, and telescopic tube mechanisms 73 and 74 disposed before and after the cover member 72. The chuck table 71 is made rotatable by a rotation driving mechanism (not shown), and is configured to suck and hold a wafer to be processed on an upper surface thereof by operating a suction mechanism (not shown). In addition, the chuck table 71 may be provided with a chuck table moving mechanism (not shown) in the workpiece placement area 24 shown in FIG. 1 and the grinding area facing the grinding wheel 5 constituting the grinding unit 4 described above. Move between 25. The telescopic tube mechanisms 73 and 74 can be made of a suitable material similar to a canvas cloth material. The front end of the telescopic tube mechanism 73 is fixed to the front surface wall of the main portion 21, and the rear end is fixed to the front end surface of the cover member 72. The front end of the telescopic tube mechanism 74 is fixed to the rear end surface of the cover member 72, and the rear end is fixed to the front surface of the vertical wall 22 of the device casing 2. When the chuck table 71 is directed toward the direction shown by the arrow symbol 23a When moving, the telescopic tube mechanism 73 will be stretched and the telescopic tube mechanism 74 will be contracted; when the chuck table 71 is moved in the direction shown by the arrow symbol 23b, the telescopic tube mechanism 73 will be contracted and the telescopic tube mechanism 74 will be stretched.

圖1至圖4所示的研磨裝置1是像以上地被構成,並在實施後述最終磨削加工時被使用。 The polishing apparatus 1 shown in FIGS. 1 to 4 is configured as described above, and is used when performing a final grinding process described later.

圖5中所示為利用本發明之加工方法所加工的藍寶石基板。圖5所示之藍寶石基板10是由將正面10a及背面10b作成A面的藍寶石基板所構成,並形成為直徑為150mm,厚度為300μm。像這樣形成的藍寶石基板10,是如圖6所示地透過臘將其中一側之面(圖示之實施形態中為背面10b)貼附到玻璃板等所形成的基材11上。 FIG. 5 shows a sapphire substrate processed by the processing method of the present invention. The sapphire substrate 10 shown in FIG. 5 is composed of a sapphire substrate in which the front surface 10 a and the back surface 10 b are A-side, and is formed to have a diameter of 150 mm and a thickness of 300 μm. The sapphire substrate 10 formed in this manner is as shown in FIG. 6, and one surface (the back surface 10 b in the illustrated embodiment) is adhered to a substrate 11 formed of a glass plate or the like through wax.

要將上述之藍寶石基板10加工成預定厚度,首先要實施粗研磨加工。雖然於上述圖1到圖4所示的研磨裝置1中的研磨液供給機構40及研磨輪5之研磨砥石52有差異,但其他構造實質上可以是相同的,因此可用圖1至圖4的研磨裝置1所用的符號來說明粗研磨加工。再者,實施粗研磨加工時,研磨液供給機構40是如以往地供給由純水所形成的研磨液。又,所用的研磨輪5之研磨砥石52是藉由將粒徑10~15μm的金鋼石研磨粒混入樹脂黏合劑中作混練、成型成預定形狀並燒製之作法而構成者。 To process the above-mentioned sapphire substrate 10 to a predetermined thickness, first, rough grinding is performed. Although the grinding liquid supply mechanism 40 and the grinding vermiculite 52 of the grinding wheel 5 in the grinding device 1 shown in FIG. 1 to FIG. 4 described above are different, other structures may be substantially the same. The symbols used in the polishing apparatus 1 are used to describe the rough polishing process. When rough polishing is performed, the polishing liquid supply mechanism 40 supplies a polishing liquid made of pure water as before. In addition, the grinding vermiculite 52 of the grinding wheel 5 used is constituted by mixing a diamond abrasive grain having a particle diameter of 10 to 15 μm into a resin binder, kneading, molding into a predetermined shape, and firing.

要實施藍寶石基板10的粗研磨加工時,是如上述地將貼附有基材11之藍寶石基板10,以基材11側載置在與圖1所示之研磨裝置1相同的粗研磨裝置中的被定位於被加工物載置區24之夾頭台71的上表面,即保持面上。並且, 藉由作動圖未示之吸引機構,以透過基材11將藍寶石基板10吸引保持於夾頭台71上。如此進行,而透過基材11將藍寶石基板10吸引保持於夾頭台71上時,再藉由作動圖未示之夾頭台移動機構,使夾頭台71朝箭形符號23a所示的方向移動,並定位到研磨區25。 To perform rough polishing of the sapphire substrate 10, the sapphire substrate 10 to which the substrate 11 is attached as described above is placed on the substrate 11 side in the same rough polishing device as the polishing device 1 shown in FIG. 1 Is positioned on the upper surface of the chuck table 71 of the workpiece placement area 24, that is, the holding surface. and, The sapphire substrate 10 is sucked and held on the chuck table 71 through the substrate 11 by operating a suction mechanism (not shown). In this way, when the sapphire substrate 10 is sucked and held on the chuck table 71 through the base material 11, the chuck table 71 is moved in the direction shown by the arrow symbol 23a by operating a chuck table moving mechanism (not shown). Move and position to the grinding zone 25.

如此進行而將夾頭台71定位到研磨區25時,如圖7所示地使夾頭台71繞預定的方向以200rpm的旋轉速度旋轉,同時一邊使研磨輪5以800rpm的旋轉速度旋轉一邊正轉驅動研磨進給機構6的脈衝馬達64以用0.1μm/秒的速度降下研磨單元4,並使研磨輪5的複數個研磨砥石52之研磨面接觸保持在夾頭台71上之藍寶石基板10的正面10a(上表面)且作預定量(100μm)的研磨進給。其結果為,可將保持在夾頭台7上的藍寶石基板10研磨掉100μm(粗研磨步驟)。 When the chuck table 71 is positioned in the polishing zone 25 in this manner, the chuck table 71 is rotated at a rotation speed of 200 rpm in a predetermined direction as shown in FIG. 7 while the grinding wheel 5 is rotated at a rotation speed of 800 rpm. The pulse motor 64 of the grinding feed mechanism 6 is driven in a forward direction to lower the grinding unit 4 at a speed of 0.1 μm / sec, and the grinding surfaces of the plurality of grinding vermiculite 52 of the grinding wheel 5 are brought into contact with the sapphire substrate held on the chuck table 71. The front surface 10a (upper surface) of 10 is ground and fed by a predetermined amount (100 μm). As a result, the sapphire substrate 10 held on the chuck table 7 can be polished by 100 μm (rough polishing step).

在此粗研磨步驟中,形成在旋轉主軸42中的研磨液供給通道421,透過形成於研磨輪安裝座44中的連通道422將由純水製成的研磨液供應給研磨輪5之研磨砥石52所形成之研磨部。 In this rough grinding step, the grinding liquid supply channel 421 formed in the rotating main shaft 42 supplies the grinding liquid made of pure water to the grinding vermiculite 52 of the grinding wheel 5 through the connecting channel 422 formed in the grinding wheel mount 44. The formed abrasive part.

可對實施過上述粗研磨加工的藍寶石基板10的正面10a進行最終研磨加工以提高表面精度。該最終研磨加工是利用圖1至圖4所示的研磨裝置1實施。也就是說,研磨液供給機構40會提供將金鋼石研磨粒混入純水而成的漿料所製成的研磨液,又,該研磨輪5的研磨砥石52是藉由將粒徑1~2μm的金鋼石研磨粒混入黏合劑中進行混練、成型成預定形狀並燒製而被構成。以下,就本案發明者所做之實驗 例進行說明。 The front surface 10a of the sapphire substrate 10 which has been subjected to the rough polishing process may be subjected to a final polishing process to improve the surface accuracy. This final polishing process is performed using the polishing apparatus 1 shown in FIGS. 1 to 4. In other words, the polishing liquid supply mechanism 40 provides a polishing liquid made of a slurry obtained by mixing diamond abrasive grains with pure water, and the grinding vermiculite 52 of the grinding wheel 5 is obtained by changing the particle diameter of 1 to The 2 μm diamond abrasive particles are mixed in a binder, kneaded, formed into a predetermined shape, and fired to form a structure. In the following, experiments conducted by the inventor of this case Examples will be described.

〔實驗1〕 [Experiment 1]

將如上述地實施過粗研磨加工的藍寶石基板10以基材11側載置在被定位於圖1所示之研磨裝置1之被加工物載置區24的夾頭台71的上表面,亦即保持面上。然後,藉由作動圖未示之吸引機構,透過基材11將藍寶石基板10吸引保持在夾頭台71上。如此進行,並已透過基材11將藍寶石基板10吸引保持在夾頭台71上時,作動圖未示之夾頭台移動機構以將夾頭台71朝箭形符號23a所示的方向移動而定位到研磨區25。 The sapphire substrate 10 which has been subjected to the rough grinding process as described above is placed on the upper surface of the chuck table 71 positioned on the workpiece placement area 24 of the grinding device 1 shown in FIG. Ie keep on the surface. Then, the sapphire substrate 10 is sucked and held on the chuck table 71 through the base material 11 by operating a suction mechanism (not shown). In this way, when the sapphire substrate 10 has been attracted and held on the chuck table 71 through the substrate 11, the chuck table moving mechanism (not shown) is operated to move the chuck table 71 in the direction shown by the arrow symbol 23a. Positioned to the grinding zone 25.

如此進行並已將夾頭台71定位到研磨區25時,如圖7所示地使夾頭台71繞箭形符號71a所示的方向以200rpm的旋轉速度旋轉,同時一邊繞箭形符號5a所示的方向以800rpm的旋轉速度旋轉研磨輪5,一邊正轉驅動研磨進給機構6的脈衝馬達64以用0.1μm/秒的速度降下研磨單元4,使研磨輪5的複數個研磨砥石52的研磨面接觸被保持在夾頭台71上的藍寶石基板10的正面10a(上表面)並作預定量(30μm)的研磨進給。其結果為,可將保持在夾頭台71上的藍寶石基板10研磨掉30μm(最終研磨步驟)。在該最終研磨步驟中,透過形成於旋轉主軸42中的研磨液供給通道421及研磨輪安裝座44中的連通道422,可將相對於1公升的純水混入5公克粒徑9μm左右的金鋼石研磨粒而成的漿料作為研磨液,以1分鐘5公升(5公升/分)的比例供應給研磨輪5之研磨砥石52所形成的研磨部。 When this is done and the chuck table 71 is positioned to the grinding zone 25, as shown in FIG. 7, the chuck table 71 is rotated at a rotation speed of 200 rpm in the direction shown by the arrow symbol 71a, and at the same time, it is rotated around the arrow symbol 5a. The grinding wheel 5 is rotated at a rotation speed of 800 rpm in the direction shown, and the pulse motor 64 of the grinding feed mechanism 6 is driven in the forward direction to lower the grinding unit 4 at a speed of 0.1 μm / sec, so that the grinding wheel 5 has a plurality of grinding vermiculites 52 The polished surface contacts the front surface 10a (upper surface) of the sapphire substrate 10 held on the chuck table 71 and performs a grinding feed of a predetermined amount (30 μm). As a result, the sapphire substrate 10 held on the chuck table 71 can be polished away by 30 μm (final polishing step). In this final grinding step, 5 grams of gold having a particle size of about 9 μm can be mixed with 1 liter of pure water through the grinding liquid supply channel 421 formed in the rotating main shaft 42 and the connecting channel 422 in the grinding wheel mount 44. The slurry made of the abrasive particles of the stone is used as a polishing liquid at a rate of 5 liters (5 liters / minute) for 1 minute to the grinding portion formed by the grinding vermiculite 52 of the grinding wheel 5.

〔實驗2(比較例)〕 [Experiment 2 (Comparative Example)]

將實施過如上述的粗研磨加工之藍寶石基板10,與上述實驗1同樣地透過基材11保持在該夾頭台71之上表面,即保持面上,之後與上述同樣地(僅研磨液不同)實施最終研磨加工。即,使定位在研磨區25之夾頭台71繞預定方向以200rpm的旋轉速度旋轉,同時一邊以800rpm的旋轉速度旋轉研磨輪5,一邊正轉驅動研磨進給機構6的脈衝馬達64以用0.1μm/秒的速度降下研磨單元4,使研磨輪5之複數個研磨砥石52的研磨面接觸保持在夾頭台71上的藍寶石基板10的正面10a(上表面)並作預定量30μm的研磨進給。其結果為,可將保持在夾頭台71上的藍寶石基板10研磨掉30μm(最終研磨步驟)。在該最終研磨步驟中,是透過形成於旋轉主軸42中的研磨液供給通道421,形成於研磨輪安裝座44中的連通道422,將由純水製成的研磨液供應至研磨輪5之研磨砥石52所形成的研磨部。 The sapphire substrate 10 which has been subjected to the rough grinding process as described above is held on the upper surface of the chuck table 71, that is, the holding surface, through the substrate 11 in the same manner as in the above-mentioned Experiment 1, and thereafter the same as above (only the polishing liquid is different) ) Carry out final polishing. That is, the chuck table 71 positioned in the grinding zone 25 is rotated at a rotation speed of 200 rpm in a predetermined direction, while the grinding wheel 5 is rotated at a rotation speed of 800 rpm, and the pulse motor 64 of the grinding feed mechanism 6 is driven in a forward direction to use The polishing unit 4 is lowered at a speed of 0.1 μm / second, so that the polishing surfaces of the multiple grinding vermiculite 52 of the polishing wheel 5 contact the front surface 10a (upper surface) of the sapphire substrate 10 held on the chuck table 71 and perform a predetermined amount of 30 μm polishing. Feed. As a result, the sapphire substrate 10 held on the chuck table 71 can be polished away by 30 μm (final polishing step). In this final polishing step, the polishing liquid made of pure water is supplied to the polishing of the polishing wheel 5 through the polishing liquid supply channel 421 formed in the rotating main shaft 42 and the communication channel 422 formed in the polishing wheel mount 44. Grinding section formed by vermiculite 52.

對實施過上述實驗1與實驗2(比較例)的最終研磨步驟的藍寶石基板10的正面10a(上表面)在圖8所示之I、Ⅱ、Ⅲ、Ⅳ、V之區域測定表面粗糙度後,可得到下述結果。 After measuring the surface roughness of the front surface 10a (upper surface) of the sapphire substrate 10 that has undergone the final polishing steps of Experiment 1 and Experiment 2 (Comparative Example) in the areas I, II, III, IV, and V shown in FIG. 8 The following results can be obtained.

從上述實驗結果可知,如實驗1將金鋼石研磨粒 混入純水而成的漿料作為研磨液使用時,和如實驗2(比較例)之使用由純水製成的研磨液的情況相比較,可清楚看出藍寶石基板的A面之表面粗糙度(Ra)驟減為1/10。這是來自以研磨砥石52所進行的研磨和以將金鋼石研磨粒混入純水而成的漿料供應給以研磨砥石52形成之研磨部所進行的拋光之加乘效果而得者。由此可知,藉由將金鋼石研磨粒混入純水而成之漿料作為研磨液使用,可確保將A面作成正面及背面之藍寶石基板的表面精度,因此可將藍寶石基板的A面作為發光層的積層面使用。另外,已知當供應給研磨輪5之以研磨砥石52形成的研磨部的漿料中混入的金鋼石研磨粒是使用粒徑為10μm以上者時,則容易產生研磨刮傷。因此,供應給以研磨砥石52形成的研磨部的漿料中混入的金鋼石研磨粒以設定成比構成研磨砥石52的金鋼石研磨粒的粒徑(1~2μm)還大且比容易產生研磨刮傷的粒徑(10μm)小之3~9μm為較佳。 It can be known from the above experimental results that, as in Experiment 1, When the slurry mixed with pure water is used as a polishing liquid, the surface roughness of the A side of the sapphire substrate can be clearly seen in comparison with the case of using a polishing liquid made of pure water as in Experiment 2 (Comparative Example). (Ra) decreases sharply to 1/10. This is obtained by adding the grinding effect of grinding vermiculite 52 and the slurry obtained by mixing the diamond grinding grains with pure water to the polishing performed by the grinding portion formed of grinding vermiculite 52. From this, it can be seen that by using a slurry in which diamond abrasive grains are mixed with pure water as a polishing liquid, the surface accuracy of the sapphire substrate with the A side as the front and back can be ensured, so the A side of the sapphire substrate can be used as Used as the build-up layer of the light-emitting layer. In addition, it is known that when the diamond abrasive grains mixed in the slurry supplied to the grinding section formed by grinding the vermiculite 52 to the grinding wheel 5 use a particle diameter of 10 μm or more, grinding scratches easily occur. Therefore, the diamond abrasive grains mixed in the slurry supplied to the grinding section formed by the abrasive vermiculite 52 are set to be larger and easier than the particle diameter (1 to 2 μm) of the diamond abrasive grains constituting the abrasive vermiculite 52. It is preferable that the particle diameter (10 μm) causing the abrasive scratch is smaller than 3 to 9 μm.

像這樣藉由實施本發明的藍寶石基板之加工方法,由於光器件晶圓的基板可使用將A面作成正面及背面的藍寶石基板,而可以效率佳地從藍寶石晶棒切割出來,因而可以降低藍寶石基板的單價並用便宜的價格製造出LED等光器件。此外,由於藍寶石基板的A面對由氮化鎵系化合物半導體所形成的發光層之成長來說是良好的結晶方位,因此可提升LED等光器件之品質。 By implementing the sapphire substrate processing method of the present invention as described above, the substrate of the optical device wafer can use the sapphire substrate with the A side as the front and back sides, and can be efficiently cut from the sapphire ingot, thereby reducing the sapphire. The unit price of the substrate is used to manufacture optical devices such as LEDs at a low price. In addition, since the A of the sapphire substrate is a good crystal orientation for the growth of the light-emitting layer formed of a gallium nitride-based compound semiconductor, the quality of optical devices such as LEDs can be improved.

Claims (1)

一種藍寶石基板之加工方法,是對從藍寶石晶棒切割出來並以A面形成正面與背面的藍寶石基板進行研磨加工的藍寶石基板之加工方法,其特徵在於該加工方法包含:保持步驟,保持被加工物並將藍寶石基板的其中一側之面保持在可旋轉的夾頭台上;以及研磨步驟,旋轉保持著藍寶石基板的夾頭台,且一邊旋轉將研磨砥石配置成環狀的研磨輪一邊使研磨砥石接觸藍寶石基板的另一側之面,以研磨藍寶石基板的另一側之面;在該研磨步驟中,是將混有金鋼石研磨粒的漿料作為研磨液供應至研磨砥石所形成的研磨部,該研磨砥石是將粒徑1~2μm的金鋼石研磨粒混入黏合劑中而構成,該研磨液是由將粒徑3~9μm的金鋼石研磨粒混入純水而成的漿料所製成。 A method for processing a sapphire substrate is a method for processing a sapphire substrate cut from a sapphire ingot and grinding the sapphire substrate with front and back sides formed on the A side, characterized in that the processing method includes a holding step to keep the processed And a grinding step of rotating the chuck table holding the sapphire substrate while rotating the chuck table holding the sapphire substrate and rotating the grinding wheel to arrange the grinding vermiculite into a ring-shaped grinding wheel. Grinding vermiculite contacts the other side of the sapphire substrate to grind the other side of the sapphire substrate; in this grinding step, the slurry mixed with diamond abrasive grains is supplied to the grinding vermiculite as a polishing liquid. The grinding vermiculite is made by mixing diamond diamond abrasive particles with a particle size of 1 to 2 μm into a binder, and the polishing liquid is obtained by mixing diamond diamond abrasive particles with a particle size of 3 to 9 μm into pure water. Made of slurry.
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