TWI612006B - Slab automatic storage system and operation method thereof - Google Patents
Slab automatic storage system and operation method thereof Download PDFInfo
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- 238000003860 storage Methods 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 116
- 239000010959 steel Substances 0.000 claims abstract description 116
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 64
- 210000002257 embryonic structure Anatomy 0.000 claims description 6
- 230000032258 transport Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Abstract
一種扁鋼胚自動儲放系統及其操作方法,其中該扁鋼胚自動儲放系統包含一天車、一定位單元、一夾取塊數偵測器、一儲存單元及一控制單元。利用該夾取塊數偵測器對扁鋼胚的夾持塊數的判斷,能夠有自動且有系統的輸送扁鋼胚。 A flat steel embryo automatic storage and release system and an operation method thereof, wherein the flat steel embryo automatic storage and release system comprises a one-day vehicle, a positioning unit, a clamped block number detector, a storage unit and a control unit. By using the clamp block number detector to judge the number of clamps of the flat steel embryo, it is possible to automatically and systematically transport the flat steel embryo.
Description
本發明係關於一種扁鋼胚自動儲放系統及其操作方法,特別是關於利用天車進行吊運的一種扁鋼胚自動儲放系統及其操作方法。 The invention relates to a flat steel embryo automatic storage and release system and an operation method thereof, in particular to a flat steel embryo automatic storage and release system and a method for operating the same.
天車結構通常裝設在廠房內上方,並距地面有一預定之高度,利用吊車懸吊工作物的方式,並透過吊車滑移作動進行重物之搬運移動,使工作物件由一處移至另一處,進而提供較大物料進行施工,由於可節省人力,適合在較大面積廠房或物件較龐大的場所作業。 The structure of the crane is usually installed above the factory building and has a predetermined height from the ground. The crane is used to suspend the work, and the heavy object is moved and moved by the crane to move the work object from one place to another. One place, in turn, provides larger materials for construction. Because it saves manpower, it is suitable for operations in large-scale workshops or places with large objects.
在一般煉鋼廠的生產過程中,鋼胚自連鑄機生產出扁鋼胚之後,因檢驗需求、空冷需求、設備故障等因素,扁鋼胚將暫時吊離生產線,暫存在扁鋼胚儲區,待特定條件或臨時需求時,再透過上述的天車吊運上線,往下一站前進。 In the production process of the general steelmaking plant, after the steel embryo produces the flat steel embryo from the continuous casting machine, the flat steel embryo will be temporarily detached from the production line due to the inspection requirements, air cooling demand, equipment failure and other factors, and the flat steel embryo storage temporarily exists. In the district, when certain conditions or temporary needs are required, the above-mentioned crane will be lifted to the upper line and proceed to the next station.
然而,扁鋼胚是透過人工操作該天車進行吊運,夾取及放置該扁鋼胚的位置都是透過人工目測來判斷,因此,該扁鋼胚的吊運位置資訊無法被記錄,導致資訊無法保持完整及達到一致性,造成下游的問題產品無法回溯追查至上游的鋼胚,使該煉鋼廠在生產的過程中的生產資訊無法有效地掌握。 However, the flat steel embryo is lifted by manual operation of the crane, and the position of the flat steel embryo is grasped and judged by manual visual inspection. Therefore, the lifting position information of the flat steel embryo cannot be recorded, resulting in The information cannot be kept intact and consistent, resulting in downstream problems. The product cannot be traced back to the upstream steel embryo, so that the production information of the steel mill in the production process cannot be effectively mastered.
因此,有必要提供改良的一種扁鋼胚自動儲放系統及其操作方法,以解決上述習知技術所存在的問題。 Therefore, it is necessary to provide an improved flat steel embryo automatic storage system and an operation method thereof to solve the problems of the above-mentioned conventional techniques.
本發明之主要目的在於提供一種扁鋼胚自動儲放系統,利用X軸定位器及Y軸定位器對扁鋼胚之儲放位置的匹配定位,可完整地記錄扁鋼胚的儲放位置,可使該煉鋼廠在生產的過程中的鋼胚能夠有效地掌握。 The main object of the present invention is to provide a flat steel embryo automatic storage and release system, which can accurately record the storage position of the flat steel embryo by using the X-axis locator and the Y-axis locator to match and locate the storage position of the flat steel embryo. The steel embryo in the process of production of the steel mill can be effectively grasped.
本發明之另一目的在於提供一種扁鋼胚自動儲放系統的操作方法,透過對扁鋼胚的夾持塊數的判斷,能夠有自動且有系統的吊取及輸送扁鋼胚。 Another object of the present invention is to provide an operation method for a flat steel embryo automatic storage and release system, which can automatically and systematically hoist and transport a flat steel embryo by judging the number of clamping blocks of the flat steel embryo.
為達上述之目的,本發明提供一種扁鋼胚自動儲放系統,用以夾取至少一扁鋼胚,並將該扁鋼胚放置在一儲區中,該扁鋼胚自動儲放系統包含一天車、一定位單元、一夾取塊數偵測器、一儲存單元及一控制單元;該天車具有一車體及一夾具組件,該夾具組件連接該車體,用以夾取該扁鋼胚;該定位單元具有一X軸定位器及一Y軸定位器,該X軸定位器用以偵測該天車的車體於一X軸的位置而產生一X軸座標,該Y軸定位器用以偵測該天車的車體於一Y軸的位置而產生一Y軸座標;該夾取塊數偵測器設置在該天車的夾具組件上,用以偵測該夾具組件夾取該扁鋼胚的數量而產生一目前夾持塊數;該儲存單元電性連接該定位單元及該夾取塊數偵測器,用以接收該X軸座標、Y軸座標及目前夾持塊數;該控制單元電性連接該儲存單元,用以控制該天車的移動位置,並依據該X軸座標、Y軸座標及目前夾持塊數將該扁鋼胚輸送至該儲區的一目標位置。 In order to achieve the above object, the present invention provides a flat steel embryo automatic storage and release system for clamping at least one flat steel embryo and placing the flat steel embryo in a storage area, the flat steel embryo automatic storage system comprising a one-day car, a positioning unit, a clamp block number detector, a storage unit and a control unit; the crane has a vehicle body and a clamp assembly, the clamp assembly is connected to the vehicle body for clamping the flat a steel embryo; the positioning unit has an X-axis locator and a Y-axis locator for detecting an X-axis coordinate of the body of the crane on an X-axis, the Y-axis positioning The device is configured to detect a position of the body of the crane on a Y-axis to generate a Y-axis coordinate; the clamp-number detector is disposed on the clamp assembly of the crane to detect the clamp assembly The number of the flat steel embryos generates a current clamping block number; the storage unit is electrically connected to the positioning unit and the clamping block number detector for receiving the X-axis coordinate, the Y-axis coordinate and the current clamping block The control unit is electrically connected to the storage unit for controlling the moving position of the crane, and is based on The X-axis coordinate, the Y-axis coordinate, and the current number of clamping blocks transport the flat steel blank to a target location of the storage area.
在本發明之一實施例中,該夾取塊數偵測器具有一橫桿、一通孔、一第一感測件、一第二感測件及一移動件,該橫桿設置在該夾具組件上,該通孔形成在該橫桿上,該第一感測件設置在該通孔中,該第二感測件設置在該通孔中且位於該第一感測件的上方,該移動件設置在該通孔中,用以被該扁鋼胚推抵而接觸該第一感測件或第二感測件。 In an embodiment of the invention, the clamp block detector has a cross bar, a through hole, a first sensing component, a second sensing component and a moving component, and the crossbar is disposed on the clamp component. The through hole is formed on the cross bar, the first sensing member is disposed in the through hole, and the second sensing member is disposed in the through hole and located above the first sensing member, the movement The piece is disposed in the through hole for being pushed by the flat steel to contact the first sensing member or the second sensing member.
在本發明之一實施例中,該扁鋼胚自動儲放系統另具有一Y軸軌道,該車體設置在該Y軸軌道,用以使該車體沿該X軸移動,其中該X軸定位器設置在該車體上。 In an embodiment of the present invention, the flat steel embryo automatic storage system further has a Y-axis rail, and the vehicle body is disposed on the Y-axis rail for moving the vehicle body along the X-axis, wherein the X-axis The positioner is disposed on the vehicle body.
在本發明之一實施例中,該扁鋼胚自動儲放系統另具有一X軸軌道,該Y軸軌道跨設在該X軸軌道上,用以使該車體沿該Y軸移動,其中該Y軸定位器設置在該Y軸軌道上。 In an embodiment of the present invention, the flat steel embryo automatic storage system further has an X-axis rail, and the Y-axis rail is spanned on the X-axis rail for moving the vehicle body along the Y-axis, wherein The Y-axis positioner is disposed on the Y-axis track.
為達上述之目的,本發明提供一種扁鋼胚自動儲放系統的操作方法,用以夾取至少一扁鋼胚並放置於一儲區中,該操作方法包含一夾取定位步驟、一夾持塊數判斷步驟及一儲放步驟;該夾取定位步驟是利用一天車的一夾具組件夾取該扁鋼胚,並且透過一X軸定位器偵測該天車於一X軸的位置而產生一X軸座標,及透過一Y軸定位器偵測該天車於一Y軸的位置而產生一Y軸座標;該夾持塊數判斷步驟是利用一夾取塊數偵測器偵測該夾具組件夾取該扁鋼胚的數量而判斷產生一目前夾持塊數;該儲放步驟是依據該X軸座標、Y軸座標及目前夾持塊數將該扁鋼胚輸送至該儲區的一目標位置。 In order to achieve the above object, the present invention provides a method for operating a flat steel embryo automatic storage and release system for gripping at least one flat steel embryo and placing it in a storage area, the operation method comprising a clamping positioning step and a clamp a block number judging step and a storing step; the gripping and positioning step is: taking a flat steel embryo by using a fixture component of the one-day vehicle, and detecting the position of the crane on an X-axis through an X-axis positioner Generating an X-axis coordinate and detecting a position of the crane on a Y-axis through a Y-axis locator to generate a Y-axis coordinate; the clamping block number determining step is to detect by using a clamp block number detector The clamp assembly determines the number of the current clamps by taking the number of the flat steel blanks; the storing step is to transport the flat steel embryos to the storage according to the X-axis coordinates, the Y-axis coordinates, and the current clamping block number. A target location for the zone.
在本發明之一實施例中,在夾持塊數判斷步驟中,當該扁鋼胚推抵該夾取塊數偵測器的一移動件移動使該移動件接觸該第一感測件時,即判斷為該目前夾持塊數為1塊。 In an embodiment of the present invention, in the clamping block number determining step, when the flat steel body pushes against a moving member of the clamping block number detector to move the moving member to contact the first sensing member That is, it is determined that the current number of clamping blocks is one.
在本發明之一實施例中,在夾持塊數判斷步驟中,當該扁鋼胚推抵該夾取塊數偵測器的一移動件移動使該移動件接觸該第一感測件及第二感測件時,即判斷為該目前夾持塊數為2塊。 In an embodiment of the present invention, in the clamping block number determining step, when the flat steel plate pushes against a moving member of the clamping block number detector, the moving member contacts the first sensing member and When the second sensing member is used, it is determined that the current number of clamping blocks is two.
在本發明之一實施例中,在該夾取定位步驟之前,另包含一儲區劃分步驟,將該儲區劃分成多個儲位,每一個儲位對應有一儲位座標及一儲位限制高度。 In an embodiment of the present invention, before the clamping and positioning step, a storage partitioning step is further included, the storage area is divided into a plurality of storage locations, and each storage location corresponds to a storage location coordinate and a storage limit height. .
如上所述,利用該夾取塊數偵測器的設計,對扁鋼胚的夾持塊數的判斷,可使該夾具組件自動夾取1塊或2塊扁鋼胚,進而能夠有自動且有系統的吊取及輸送扁鋼胚,並且透過該X軸定位器及Y軸定位器對該扁鋼胚之儲放位置的匹配定位,可完整地記錄該扁鋼胚的儲放位置,可使該煉鋼廠在生產的過程中的鋼胚能夠有效地掌握。 As described above, by using the design of the clamp block number detector, the number of clamp blocks of the flat steel blank can be determined, and the clamp assembly can automatically pick up one or two flat steel embryos, thereby enabling automatic Systematic lifting and conveying of the flat steel embryo, and through the X-axis locator and the Y-axis locator matching positioning of the flat steel embryo, the storage position of the flat steel embryo can be completely recorded, The steel embryo in the process of production of the steel mill can be effectively grasped.
100‧‧‧扁鋼胚自動儲放系統 100‧‧‧ flat steel embryo automatic storage system
101‧‧‧扁鋼胚 101‧‧‧ flat steel embryo
102‧‧‧儲區 102‧‧‧Storage area
2‧‧‧天車 2‧‧‧天车
21‧‧‧車體 21‧‧‧ body
22‧‧‧夾具組件 22‧‧‧Clamp assembly
221‧‧‧夾具 221‧‧‧ fixture
222‧‧‧夾具 222‧‧‧ fixture
3‧‧‧定位單元 3‧‧‧ Positioning unit
31‧‧‧X軸定位器 31‧‧‧X-axis positioner
32‧‧‧Y軸定位器 32‧‧‧Y-axis positioner
4‧‧‧夾取塊數偵測器 4‧‧‧Catch block number detector
41‧‧‧橫桿 41‧‧‧crossbar
42‧‧‧通孔 42‧‧‧through hole
43‧‧‧第一感測件 43‧‧‧First sensor
44‧‧‧第二感測件 44‧‧‧Second sensing parts
45‧‧‧移動件 45‧‧‧Mobile parts
5‧‧‧儲存單元 5‧‧‧ storage unit
6‧‧‧控制單元 6‧‧‧Control unit
7‧‧‧Y軸軌道 7‧‧‧Y-axis orbit
8‧‧‧X軸軌道 8‧‧‧X-axis orbit
S201‧‧‧儲區劃分步驟 S201‧‧‧Storage area division steps
S202‧‧‧夾取定位步驟 S202‧‧‧Snap positioning step
S203‧‧‧夾持塊數判斷步驟 S203‧‧‧Clamping block number judgment step
S204‧‧‧儲放步驟 S204‧‧‧Storage step
第1圖是依據本發明扁鋼胚自動儲放系統的一較佳實施例的一示意圖;第2圖是依據本發明扁鋼胚自動儲放系統的一較佳實施例的夾具組件的一示意圖;第3圖是依據本發明扁鋼胚自動儲放系統的一較佳實施例的內部元件的一示意圖;第4及5圖是依據本發明扁鋼胚自動儲放系統的一較佳實施例的夾取塊 數偵測器偵測扁鋼胚1塊及2塊的示意圖;及第6圖是依據本發明扁鋼胚自動儲放系統的操作方法的一較佳實施例的一流程圖。 1 is a schematic view of a preferred embodiment of a flat steel embryo automatic storage and release system according to the present invention; and FIG. 2 is a schematic view of a clamp assembly according to a preferred embodiment of the flat steel embryo automatic storage and release system according to the present invention; 3 is a schematic view of an internal component of a preferred embodiment of a flat steel embryo automatic storage and release system according to the present invention; and FIGS. 4 and 5 are a preferred embodiment of a flat steel embryo automatic storage and release system according to the present invention; Clamping block A schematic diagram of detecting a block and a block of flat steel embryos by a number detector; and Fig. 6 is a flow chart showing a preferred embodiment of the method for operating the flat steel embryo automatic storage system according to the present invention.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。 The above and other objects, features and advantages of the present invention will become more <RTIgt; Furthermore, the directional terms mentioned in the present invention, such as upper, lower, top, bottom, front, rear, left, right, inner, outer, side, surrounding, central, horizontal, horizontal, vertical, longitudinal, axial, Radial, uppermost or lowermost, etc., only refer to the direction of the additional schema. Therefore, the directional terminology used is for the purpose of illustration and understanding of the invention.
請參照第1、2及3圖所示,為本發明扁鋼胚自動儲放系統的一較佳實施例,用以夾取至少一扁鋼胚101(見第4及5圖),並將該扁鋼胚101放置在一儲區102中。其中該扁鋼胚自動儲放系統100包含一天車2、一定位單元3、一夾取塊數偵測器4、一儲存單元5、一控制單元6、一Y軸軌道7及一X軸軌道8。本發明將於下文詳細說明各元件的細部構造、組裝關係及其運作原理。 Referring to Figures 1, 2 and 3, a preferred embodiment of the flat steel embryo automatic storage and release system of the present invention is used for gripping at least one flat steel blank 101 (see Figures 4 and 5) and The flat steel blank 101 is placed in a reservoir 102. The flat steel embryo automatic storage system 100 comprises a one-day car 2, a positioning unit 3, a clamping block number detector 4, a storage unit 5, a control unit 6, a Y-axis track 7 and an X-axis track. 8. The detailed construction, assembly relationship, and operation principle of each element will be described in detail below.
續參照第1、2及3圖所示,該天車2具有一車體21及一夾具組件22,該夾具組件22連接該車體21,用以夾取該扁鋼胚101;在本實施例中,該夾具組件22具有一夾具221及一夾具222,分別用以夾取該扁鋼胚101的相對兩側,進而吊起該扁鋼胚101進行移動。具體而言,該車體21設置在該Y軸軌道7上,用以使該車體21沿一X軸移動,其中該X軸定位器31設置在 該車體21上,另外,該Y軸軌道7跨設在該X軸軌道8上,用以使該車體21沿該Y軸移動,其中該Y軸定位器32設置在該Y軸軌道7上。 Referring to Figures 1, 2 and 3, the crane 2 has a body 21 and a clamp assembly 22, and the clamp assembly 22 is coupled to the body 21 for gripping the flat steel 101; For example, the clamp assembly 22 has a clamp 221 and a clamp 222 for respectively gripping opposite sides of the flat steel blank 101, thereby lifting the flat steel blank 101 for movement. Specifically, the vehicle body 21 is disposed on the Y-axis rail 7 for moving the vehicle body 21 along an X-axis, wherein the X-axis positioner 31 is disposed at On the vehicle body 21, in addition, the Y-axis rail 7 is spanned on the X-axis rail 8 for moving the vehicle body 21 along the Y-axis, wherein the Y-axis positioner 32 is disposed on the Y-axis rail 7 on.
續參照第1、2及3圖所示,該定位單元3具有一X軸定位器31及一Y軸定位器32,其中該X軸定位器31用以偵測該天車2的車體21於X軸的位置而產生一X軸座標,另外,該Y軸定位器32用以偵測該天車2的車體21於Y軸的位置而產生一Y軸座標。 With reference to the first, second and third figures, the positioning unit 3 has an X-axis positioner 31 and a Y-axis positioner 32 for detecting the body 21 of the crane 2 . An X-axis coordinate is generated at the position of the X-axis. In addition, the Y-axis positioner 32 is configured to detect the position of the body 21 of the crane 2 on the Y-axis to generate a Y-axis coordinate.
續參照第1、2及3圖所示,該夾取塊數偵測器4設置在該天車2的夾具組件22上,用以偵測該夾具組件22夾取該扁鋼胚101的數量而產生一目前夾持塊數,該夾取塊數偵測器4具有一橫桿41、一通孔42、一第一感測件43、一第二感測件44及一移動件45,其中該橫桿41設置在該夾具組件22的夾具221及夾具222之間,該通孔42形成在該橫桿41上,該第一感測件43設置在該通孔42中,該第二感測件44設置在該通孔42中且位於該第一感測件43的上方,該移動件45設置在該通孔42中,用以被該扁鋼胚101推抵而接觸該第一感測件43或第二感測件44。 Referring to Figures 1, 2 and 3, the gripping block number detector 4 is disposed on the clamp assembly 22 of the crane 2 for detecting the number of the flat steel blanks 101 captured by the clamp assembly 22. The number of the clamps is the number of the current clamps. The clamped block detector 4 has a crossbar 41, a through hole 42, a first sensing member 43, a second sensing member 44, and a moving member 45. The crossbar 41 is disposed between the clamp 221 and the clamp 222 of the clamp assembly 22, and the through hole 42 is formed on the crossbar 41. The first sensing component 43 is disposed in the through hole 42. The measuring member 44 is disposed in the through hole 42 and located above the first sensing member 43. The moving member 45 is disposed in the through hole 42 for being pushed by the flat steel blank 101 to contact the first feeling. The measuring member 43 or the second sensing member 44.
續參照第1、2及3圖所示,該儲存單元5電性連接該定位單元3及該夾取塊數偵測器4,該儲存單元5是用以接收該X軸定位器發送的X軸座標、該Y軸定位器發送的Y軸座標及該夾取塊數偵測器發送的目前夾持塊數。 With reference to the first, second and third figures, the storage unit 5 is electrically connected to the positioning unit 3 and the clamped block number detector 4, and the storage unit 5 is configured to receive the X sent by the X-axis positioner. The axis coordinate, the Y-axis coordinate sent by the Y-axis positioner, and the current clamping block number sent by the clamped block number detector.
續參照第1、2及3圖所示,該控制單元6電性連接該儲存單元5,該控制單元6用以控制該天車2的移動位置,並依據該X軸座標、Y軸座標及目前夾持塊數將該扁鋼胚101輸送至該儲區102的一目標位置。 With reference to the first, second and third figures, the control unit 6 is electrically connected to the storage unit 5, and the control unit 6 is configured to control the moving position of the crane 2, and according to the X-axis coordinate and the Y-axis coordinate and The number of clamping blocks currently conveys the flat steel blank 101 to a target location of the reservoir 102.
依據上述的結構,當扁鋼胚101產出之後,該控制單元6即透過該Y軸軌道7及該X軸軌道8控制該車體21移動至該扁鋼胚101上方,接著利用該夾具組件22的夾具221及夾具222夾取該扁鋼胚101,其中該夾具組件22可依據該扁鋼胚101的厚度而判斷吊取1塊或2塊該扁鋼胚101。如第4圖所示,當夾具221及夾具222夾取1塊扁鋼胚101時,該扁鋼胚101推抵該夾取塊數偵測器4的移動件45移動,使該移動件接觸該第一感測件43時,即判斷為該目前夾持塊數為1塊;如第5圖所示,當夾具221及夾具222夾取2塊扁鋼胚101時,該扁鋼胚101推抵該夾取塊數偵測器4的移動件45移動,使該移動件45接觸該第一感測件43及第二感測件44時,即判斷為該目前夾持塊數為2塊。接著,被吊取的扁鋼胚101被輸送至該儲區102的儲位座標,並將該儲位座標回傳至該儲存單元5,以記錄該扁鋼胚101的儲放位置。 According to the above structure, after the flat steel blank 101 is produced, the control unit 6 controls the movement of the vehicle body 21 above the flat steel blank 101 through the Y-axis rail 7 and the X-axis rail 8, and then uses the clamp assembly. The clamp 221 and the clamp 222 of 22 grip the flat steel blank 101, wherein the clamp assembly 22 can determine whether one or two of the flat steel blanks 101 are lifted according to the thickness of the flat steel blank 101. As shown in FIG. 4, when the clamp 221 and the clamp 222 pick up one flat steel blank 101, the flat steel blank 101 pushes against the moving member 45 of the clamped block number detector 4 to move the movable member. When the first sensing member 43 is determined, it is determined that the current clamping block number is one block; as shown in FIG. 5, when the clamp 221 and the clamp 222 sandwich two flat steel blanks 101, the flat steel blank 101 When the moving member 45 of the clamped block number detector 4 is moved to make the moving member 45 contact the first sensing member 43 and the second sensing member 44, it is determined that the current clamping block number is 2 Piece. Next, the hoisted flat steel 101 is conveyed to the storage coordinates of the storage area 102, and the storage coordinates are transmitted back to the storage unit 5 to record the storage position of the flat steel 101.
藉由上述的設計,利用該夾取塊數偵測器4的設計,對扁鋼胚的夾持塊數的判斷,可使該夾具組件22自動夾取1塊或2塊扁鋼胚101,進而能夠有自動且有系統的吊取及輸送扁鋼胚,並且透過該X軸定位器31及Y軸定位器32對該扁鋼胚101之儲放位置的匹配定位,可完整地記錄該扁鋼胚101的儲放位置,可使該煉鋼廠在生產的過程中的料件能夠有效地掌握。 With the above design, by using the design of the clamp block number detector 4, the number of clamping blocks of the flat steel blank can be determined, and the clamp assembly 22 can automatically clamp one or two flat steel blanks 101. Further, the automatic and systematic lifting and conveying of the flat steel embryo can be performed, and the matching position of the storage position of the flat steel blank 101 can be completely recorded through the X-axis positioner 31 and the Y-axis positioner 32, and the flat can be completely recorded. The storage position of the steel blank 101 enables the material of the steel mill to be effectively grasped during the production process.
請參照第6圖並配合第1及3圖所示,本發明的操作方法的一較佳實施例,係藉由上述扁鋼胚自動儲放系統100進行操作,用以夾取至少一扁鋼胚並放置於一儲區中,該操作方法包含一儲區劃分步驟S201、一夾取定位步驟S202、一夾持塊數判斷步驟S203、一儲放步驟S204。本發明將於下文詳細說明各元件的操作步驟及運作原理。 Referring to FIG. 6 and in conjunction with FIGS. 1 and 3, a preferred embodiment of the method of operation of the present invention is operated by the above-described flat steel embryo automatic storage and retrieval system 100 for gripping at least one flat steel. The embryo is placed in a storage area, and the operation method includes a storage area dividing step S201, a gripping and positioning step S202, a clamping block number determining step S203, and a storing step S204. The operation steps and operational principles of the various elements will be described in detail below.
請參照第6圖並配合第1及3圖所示,在該儲區劃分步驟S201中,將該儲區102劃分成多個儲位,每一個儲位對應有一儲位座標及一儲位限制高度。 Referring to FIG. 6 and in conjunction with FIGS. 1 and 3, in the storage division step S201, the storage area 102 is divided into a plurality of storage locations, and each storage location corresponds to a storage location coordinate and a storage limit. height.
請參照第6圖並配合第1及3圖所示,在該夾取定位步驟S202中,是利用一天車2的一夾具組件22夾取該扁鋼胚101(見第4及5圖),並且透過一X軸定位器31偵測該天車2於一X軸的位置而產生一X軸座標,及透過一Y軸定位器32偵測該天車2於一Y軸的位置而產生一Y軸座標。 Referring to FIG. 6 and in conjunction with FIGS. 1 and 3, in the gripping positioning step S202, the flat steel blank 101 is gripped by a clamp assembly 22 of the one-day vehicle 2 (see FIGS. 4 and 5). And detecting an X-axis coordinate of the crane 2 at an X-axis position through an X-axis positioner 31, and detecting a position of the crane 2 on a Y-axis through a Y-axis positioner 32 to generate a Y-axis coordinates.
請參照第6圖並配合第1及3圖所示,在該夾持塊數判斷步驟S203中,是利用一夾取塊數偵測器4偵測該夾具組件22夾取該扁鋼胚101的數量而判斷產生一目前夾持塊數。例如,當該扁鋼胚101推抵該夾取塊數偵測器4的一移動件45移動,使該移動件接觸該第一感測件43時,即判斷為該目前夾持塊數為1塊;當該扁鋼胚101推抵該夾取塊數偵測器4的移動件45移動,使該移動件45接觸該第一感測件43及第二感測件44時,即判斷為該目前夾持塊數為2塊。 Referring to FIG. 6 and in conjunction with FIGS. 1 and 3, in the clamping block number determining step S203, the clip assembly 22 is used to detect the clip assembly 22 to grip the flat steel blank 101. Judging by the number of pieces produces a current number of clamps. For example, when the flat steel blank 101 is pushed against a moving member 45 of the clamped block number detector 4 to make the moving member contact the first sensing member 43, it is determined that the current clamping block number is 1 block; when the flat steel blank 101 is pushed against the moving member 45 of the clamped block number detector 4, so that the moving member 45 contacts the first sensing member 43 and the second sensing member 44, it is judged The number of clamps for this current is 2 blocks.
請參照第6圖並配合第1及3圖所示,在該儲放步驟S204中,是依據該X軸座標、Y軸座標及目前夾持塊數將該扁鋼胚101輸送至該儲區102的一目標位置。 Referring to FIG. 6 and in conjunction with FIGS. 1 and 3, in the storing step S204, the flat steel blank 101 is transported to the storage area according to the X-axis coordinate, the Y-axis coordinate, and the current clamping block number. A target location of 102.
如上所述,利用該夾取塊數偵測器4的設計,對扁鋼胚的夾持塊數的判斷,可使該夾具組件22自動夾取1塊或2塊扁鋼胚101,進而能夠有自動且有系統的吊取及輸送扁鋼胚,並且透過該X軸定位器31及Y軸定位器32對該扁鋼胚101之儲放位置的匹配定位,可完整地記錄該扁鋼胚101的儲放位置,可使該煉鋼廠在生產的過程中的鋼胚能夠有效地掌握。 As described above, by using the design of the clamp block number detector 4, the number of clamp blocks of the flat steel blank can be determined, so that the clamp assembly 22 can automatically pick up one or two flat steel blanks 101, thereby enabling The flat steel embryo is automatically and systematically hoisted and conveyed, and the flat position of the flat steel embryo 101 is matched by the X-axis positioner 31 and the Y-axis positioner 32, and the flat steel embryo can be completely recorded. The storage position of 101 enables the steel mill in the steel mill to be effectively mastered during the production process.
雖然本發明已以較佳實施例揭露,然其並非用以限制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The present invention has been disclosed in its preferred embodiments, and is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.
100‧‧‧扁鋼胚自動儲放系統 100‧‧‧ flat steel embryo automatic storage system
102‧‧‧儲區 102‧‧‧Storage area
2‧‧‧天車 2‧‧‧天车
21‧‧‧車體 21‧‧‧ body
22‧‧‧夾具組件 22‧‧‧Clamp assembly
3‧‧‧定位單元 3‧‧‧ Positioning unit
31‧‧‧X軸定位器 31‧‧‧X-axis positioner
32‧‧‧Y軸定位器 32‧‧‧Y-axis positioner
7‧‧‧Y軸軌道 7‧‧‧Y-axis orbit
8‧‧‧X軸軌道 8‧‧‧X-axis orbit
Claims (6)
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| CN1613747A (en) * | 2003-11-04 | 2005-05-11 | 中国科学院自动化研究所 | Automatic controlling system of crane |
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