TWI610068B - Power sensor - Google Patents
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- TWI610068B TWI610068B TW105142345A TW105142345A TWI610068B TW I610068 B TWI610068 B TW I610068B TW 105142345 A TW105142345 A TW 105142345A TW 105142345 A TW105142345 A TW 105142345A TW I610068 B TWI610068 B TW I610068B
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Abstract
一種力量感測器,包括一座體、一感測元件、一彈性膠體及一按壓件。感測元件配置於座體上且電性連接於座體。彈性膠體配置於座體上且包覆感測元件。按壓件配置於彈性膠體上,且適於受力而按壓彈性膠體以使彈性膠體產生彈性變形。感測元件適於感測彈性膠體的彈性變形而產生感測訊號。A force sensor includes a body, a sensing component, an elastic colloid, and a pressing member. The sensing component is disposed on the base and electrically connected to the base. The elastic colloid is disposed on the seat and covers the sensing element. The pressing member is disposed on the elastic colloid and is adapted to be pressed to press the elastic colloid to elastically deform the elastic colloid. The sensing element is adapted to sense an elastic deformation of the elastic colloid to generate a sensing signal.
Description
本發明是有關於一種感測器,且特別是有關於一種力量感測器。This invention relates to a sensor and, more particularly, to a force sensor.
微機電系統(Micro-Electro-Mechanical System, MEMS)技術是一種以微小化機電整合結構為出發點的設計。目前常見的微機電技術主要應用於微感測器(Micro sensors)、微制動器(Micro actuators)與微結構(Micro structures)元件等三大領域,其中微感測器可將外界環境變化(如力量、壓力、聲音、速度等)轉換成電訊號(例如電壓或電流等),而實現環境感測功能,如力量感測、壓力感測、聲音感測、加速度感測等。由於微感測器可利用半導體製程技術製造且可與積體電路整合,因此具有較佳的競爭力。是以,微機電感測器以及應用微機電感測器的感測裝置實為微機電系統之發展趨勢。Micro-Electro-Mechanical System (MEMS) technology is a design based on miniaturized electromechanical integrated structure. The current common MEMS technology is mainly used in three fields, such as Micro sensors, Micro actuators, and Micro structures. Micro-sensors can change the external environment (such as power). , pressure, sound, speed, etc.) are converted into electrical signals (such as voltage or current, etc.) to achieve environmental sensing functions, such as force sensing, pressure sensing, sound sensing, acceleration sensing, and the like. Micro-sensors are better competitive because they can be fabricated using semiconductor process technology and can be integrated with integrated circuits. Therefore, the microcomputer inductive detector and the sensing device using the microcomputer inductive detector are the development trend of the micro electro mechanical system.
以微機電力量感測器而言,其感測元件用以感測實體所施加的按壓力,若感測元件被暴露出並直接承受按壓力,則感測元件容易耗損。因此,如何對力量感測器的感測元件進行保護並維持其感測性能,為微機電力量感測領域的重要議題。In the case of a microelectromechanical force sensor, the sensing element is used to sense the pressing force applied by the entity, and if the sensing element is exposed and directly withstands the pressing force, the sensing element is easily worn out. Therefore, how to protect the sensing element of the force sensor and maintain its sensing performance is an important issue in the field of micro-electromechanical power sensing.
本發明提供一種力量感測器,其感測元件受到良好的保護且具有良好的感測性能。The present invention provides a force sensor whose sensing element is well protected and has good sensing performance.
本發明的力量感測器包括一座體、一感測元件、一彈性膠體及一按壓件。感測元件配置於座體上且電性連接於座體。彈性膠體配置於座體上且包覆感測元件。按壓件配置於彈性膠體上,且適於受力而按壓彈性膠體以使彈性膠體產生彈性變形。感測元件適於感測彈性膠體的彈性變形而產生感測訊號。The force sensor of the present invention comprises a body, a sensing element, an elastic colloid and a pressing member. The sensing component is disposed on the base and electrically connected to the base. The elastic colloid is disposed on the seat and covers the sensing element. The pressing member is disposed on the elastic colloid and is adapted to be pressed to press the elastic colloid to elastically deform the elastic colloid. The sensing element is adapted to sense an elastic deformation of the elastic colloid to generate a sensing signal.
在本發明的一實施例中,上述的座體具有一凹槽,感測元件及彈性膠體配置於凹槽內,彈性膠體的頂部突出於凹槽之外、凹陷於凹槽之內或齊平於凹槽的開口端。In an embodiment of the invention, the seat body has a recess, and the sensing component and the elastic colloid are disposed in the recess, and the top of the elastic colloid protrudes beyond the recess, is recessed in the recess or is flush At the open end of the groove.
本發明的力量感測器包括一座體、一感測元件及一彈性膠體。座體具有一凹槽。感測元件配置於凹槽內且電性連接於座體。彈性膠體配置於凹槽內且包覆感測元件。彈性膠體的頂部突出於凹槽之外且適於受力而使彈性膠體產生彈性變形。感測元件適於感測彈性膠體的彈性變形而產生感測訊號。The force sensor of the present invention comprises a body, a sensing element and an elastic colloid. The seat has a recess. The sensing component is disposed in the recess and electrically connected to the base. The elastic colloid is disposed in the groove and covers the sensing element. The top of the elastic colloid protrudes beyond the groove and is adapted to be subjected to a force to elastically deform the elastic colloid. The sensing element is adapted to sense an elastic deformation of the elastic colloid to generate a sensing signal.
在本發明的一實施例中,上述的力量感測器包括一按壓件,其中按壓件配置於彈性膠體上,且適於受力而按壓彈性膠體以使彈性膠體產生彈性變形。In an embodiment of the invention, the force sensor includes a pressing member, wherein the pressing member is disposed on the elastic colloid and is adapted to be pressed to press the elastic colloid to elastically deform the elastic colloid.
在本發明的一實施例中,上述的按壓件包括一蓋體,蓋體的寬度大於彈性膠體的寬度。In an embodiment of the invention, the pressing member comprises a cover body, and the width of the cover body is greater than the width of the elastic colloid.
在本發明的一實施例中,上述的蓋體接觸彈性膠體。In an embodiment of the invention, the cover body contacts the elastic colloid.
在本發明的一實施例中,上述的按壓件更包括一凸塊,凸塊的寬度小於彈性膠體的寬度,凸塊配置於蓋體與彈性膠體之間且接觸彈性膠體。In an embodiment of the invention, the pressing member further includes a bump, the width of the bump is smaller than the width of the elastic colloid, and the bump is disposed between the cover and the elastic colloid and contacts the elastic colloid.
在本發明的一實施例中,上述的凸塊局部地埋入彈性膠體。In an embodiment of the invention, the bump is partially embedded in the elastic colloid.
在本發明的一實施例中,上述的蓋體的材質為金屬,座體具有一接地端,蓋體電性連接至接地端。In an embodiment of the invention, the cover body is made of metal, the base body has a grounding end, and the cover body is electrically connected to the grounding end.
在本發明的一實施例中,上述的蓋體藉由一導電膠而連接於座體,座體內具有一導電線路,導電線路連接於導電膠與接地端之間。In an embodiment of the invention, the cover body is connected to the base body by a conductive adhesive, and the seat body has a conductive line connected between the conductive adhesive and the ground end.
在本發明的一實施例中,上述的座體包括一處理單元,其中處理單元電性連接於感測元件。In an embodiment of the invention, the base body includes a processing unit, wherein the processing unit is electrically connected to the sensing element.
在本發明的一實施例中,上述的彈性膠體的材質包括多種膠材。In an embodiment of the invention, the material of the elastic colloid comprises a plurality of rubber materials.
在本發明的一實施例中,上述的力量感測器包括至少一焊線,其中感測元件藉由焊線而連接座體,這些膠材的其中之一包覆焊線的至少一末端。In an embodiment of the invention, the force sensor includes at least one bonding wire, wherein the sensing component is connected to the body by a bonding wire, and one of the rubber materials covers at least one end of the bonding wire.
基於上述,本發明的力量感測器利用彈性膠體來包覆感測元件,使感測元件受到良好的保護,從而避免感測元件被暴露出而易耗損。藉由彈性膠體之可彈性變形的特性,作用於彈性膠體的按壓力可順利地隨著彈性膠體的變形而傳遞至感測元件,使感測元件能夠準確地對所述按壓力進行感測。此外,可在彈性膠體上配置按壓件以進一步對彈性膠體及感測元件進行保護,且按壓件的尺寸及外形可依需求而設計,以有效地接受及傳遞所述按壓力。再者,可將彈性膠體的頂部設計為突出於座體的凹槽之外,以使所述按壓力能夠順利地傳遞至彈性膠體。Based on the above, the force sensor of the present invention utilizes an elastic colloid to wrap the sensing element, so that the sensing element is well protected, thereby preventing the sensing element from being exposed and being easily worn out. By the elastically deformable property of the elastic colloid, the pressing force acting on the elastic colloid can be smoothly transmitted to the sensing element along with the deformation of the elastic colloid, so that the sensing element can accurately sense the pressing force. In addition, a pressing member may be disposed on the elastic colloid to further protect the elastic colloid and the sensing component, and the size and shape of the pressing member may be designed according to requirements to effectively receive and transmit the pressing force. Further, the top of the elastic colloid may be designed to protrude beyond the groove of the seat body so that the pressing force can be smoothly transmitted to the elastic colloid.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the invention will be apparent from the following description.
圖1A是本發明一實施例的力量感測器的俯視圖。圖1B是圖1A的力量感測器沿I-I線的剖面圖。請參考圖1A及圖1B,本實施例的力量感測器100例如是微機電力量感測器且包括一座體110、一感測元件120、一彈性膠體130及多個焊線140。座體110包括一底部112、多個側部114及一處理單元116,這些側部114連接於底部112且構成口字型側壁,而使座體110具有一凹槽110a。處理單元116例如是訊號處理晶片,其配置於底部112上且藉由部分焊線140電性連接於底部112。1A is a top plan view of a power sensor in accordance with an embodiment of the present invention. Figure 1B is a cross-sectional view of the force sensor of Figure 1A taken along line I-I. Referring to FIG. 1A and FIG. 1B , the force sensor 100 of the present embodiment is, for example, a micro electromechanical force sensor and includes a body 110 , a sensing component 120 , an elastic colloid 130 , and a plurality of bonding wires 140 . The base 110 includes a bottom portion 112, a plurality of side portions 114, and a processing unit 116. The side portions 114 are coupled to the bottom portion 112 and form a mouth-shaped side wall, and the base body 110 has a recess 110a. The processing unit 116 is, for example, a signal processing chip disposed on the bottom portion 112 and electrically connected to the bottom portion 112 by a partial bonding wire 140.
感測元件120配置於座體110的處理單元116上而位於凹槽110a內,且藉由部分焊線140電性連接於座體110的處理單元116。詳細而言,感測元件120例如是壓阻式感測器(piezoresistive sensor),其主體的材質例如為矽且具有一可形變部122,可形變部122上設有壓阻材料,壓阻材料電性連接至對應的焊線140。彈性膠體130例如為矽膠或其他適當種類之具有彈性的膠體,其配置於座體110上而位於凹槽110a內且包覆感測元件120、處理單元116及焊線140。在本實施例中,彈性膠體130的頂部突出於凹槽110a之外。需說明的是,本發明所提及的彈性膠體,係指在未固化時為流體且在固化後可因按壓力而產生彈性變形供感測元件感測的膠體。The sensing component 120 is disposed on the processing unit 116 of the base 110 and located in the recess 110a, and is electrically connected to the processing unit 116 of the base 110 by a partial bonding wire 140. In detail, the sensing component 120 is, for example, a piezoresistive sensor, and the material of the main body is, for example, a crucible and has a deformable portion 122. The deformable portion 122 is provided with a piezoresistive material, and the piezoresistive material is provided. Electrically connected to the corresponding bonding wire 140. The elastic colloid 130 is, for example, silicone or other suitable kind of elastic colloid disposed on the seat 110 and located in the recess 110a and covering the sensing component 120, the processing unit 116 and the bonding wire 140. In the present embodiment, the top of the elastic colloid 130 protrudes beyond the recess 110a. It should be noted that the elastic colloid referred to in the present invention refers to a colloid which is fluid when uncured and which can be elastically deformed by pressing force after being cured for sensing of the sensing element.
圖1C繪示圖1B的彈性膠體被按壓。當使用者接觸並按壓彈性膠體130時,彈性膠體130的頂部適於如圖1C所示受力(標示為按壓力F)而使彈性膠體130產生彈性變形。感測元件120適於感測彈性膠體130的彈性變形而產生感測訊號。來自感測元件120上之壓阻材料的感測訊號可經由焊線140傳遞至處理單元116,並在處理單元116進行轉換或過濾雜訊等處理後經由焊線140從處理單元116傳遞至座體110的底部112。座體110可配置於電子裝置的電路板上,且座體110的底部112內例如具有線路結構,所述感測訊號經由底部112內的線路結構而傳遞至電子裝置的電路板。所述電子裝置例如是具有觸控功能的裝置,並利用力量感測器100的力量感測功能來判斷使用者的觸控力道。然本發明不以此為限,力量感測器100可應用於其他種類的裝置。FIG. 1C illustrates the elastic colloid of FIG. 1B being pressed. When the user touches and presses the elastic colloid 130, the top of the elastic colloid 130 is adapted to be elastically deformed by the force shown in FIG. 1C (labeled as pressing force F). The sensing element 120 is adapted to sense an elastic deformation of the elastic colloid 130 to generate a sensing signal. The sensing signal from the piezoresistive material on the sensing component 120 can be transferred to the processing unit 116 via the bonding wire 140 and transferred from the processing unit 116 to the socket via the bonding wire 140 after the processing unit 116 performs processing such as conversion or filtering noise. The bottom 112 of the body 110. The base 110 can be disposed on the circuit board of the electronic device, and the bottom portion 112 of the base 110 has, for example, a line structure, and the sensing signal is transmitted to the circuit board of the electronic device via the line structure in the bottom portion 112. The electronic device is, for example, a device having a touch function, and utilizes the power sensing function of the power sensor 100 to determine the touch force of the user. However, the present invention is not limited thereto, and the power sensor 100 can be applied to other kinds of devices.
在上述配置方式之下,力量感測器100利用彈性膠體130來包覆感測元件120,使感測元件120受到良好的保護,從而避免感測元件120被暴露出而易耗損。藉由彈性膠體130之可彈性變形的特性,作用於彈性膠體130的按壓力可順利地隨著彈性膠體130的變形而傳遞至感測元件120,使感測元件120能夠準確地對所述按壓力進行感測。此外,如上述般將彈性膠體130的頂部設計為突出於座體110的凹槽110a之外,可使按壓力能夠順利地傳遞至彈性膠體130。然而,在其他實施例中,彈性膠體130的頂部亦可設計為凹陷於凹槽110a之內或齊平於凹槽110a的開口端,本發明不對此加以限制。Under the above configuration, the force sensor 100 utilizes the elastic colloid 130 to wrap the sensing component 120, so that the sensing component 120 is well protected, thereby preventing the sensing component 120 from being exposed and being easily worn out. By the elastically deformable property of the elastic colloid 130, the pressing force acting on the elastic colloid 130 can be smoothly transmitted to the sensing element 120 along with the deformation of the elastic colloid 130, so that the sensing element 120 can accurately press the button The pressure is sensed. Further, as described above, the top of the elastic colloid 130 is designed to protrude beyond the recess 110a of the seat body 110, so that the pressing force can be smoothly transmitted to the elastic colloid 130. However, in other embodiments, the top of the elastic colloid 130 may also be designed to be recessed within the recess 110a or flush with the open end of the recess 110a, which is not limited in the present invention.
圖2A是本發明另一實施例的力量感測器的剖面圖。圖2B繪示圖2A的彈性膠體被按壓。在圖2A及圖2B所示力量感測器200中,座體210、凹槽210a、底部212、側部214、處理單元216、感測元件220、可形變部222、彈性膠體230、焊線240的配置與作用方式類似圖1A至圖1C的座體110、凹槽110a、底部112、側部114、處理單元116、感測元件120、可形變部122、彈性膠體130、焊線140的配置與作用方式,於此不再贅述。力量感測器200與力量感測器100的不同處在於,力量感測器200更包括一按壓件250,按壓件250配置於彈性膠體230上,且適於受使用者的按壓力而按壓彈性膠體230以使彈性膠體230產生彈性變形。藉此配置方式,可利用按壓件250進一步對彈性膠體230及感測元件220進行保護,且按壓件250的尺寸及外形可依需求而設計,以有效地接受及傳遞所述按壓力。2A is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. 2B illustrates the elastic gel of FIG. 2A being pressed. 2A and 2B, the body 210, the recess 210a, the bottom 212, the side portion 214, the processing unit 216, the sensing element 220, the deformable portion 222, the elastic colloid 230, the bonding wire The arrangement and action of the 240 is similar to that of the seat 110, the recess 110a, the bottom 112, the side portion 114, the processing unit 116, the sensing element 120, the deformable portion 122, the elastic colloid 130, and the bonding wire 140 of FIGS. 1A to 1C. Configuration and mode of operation, which will not be described here. The force sensor 200 is different from the force sensor 100 in that the force sensor 200 further includes a pressing member 250 disposed on the elastic colloid 230 and adapted to be pressed by the user's pressing force. The colloid 230 causes the elastic colloid 230 to elastically deform. With this arrangement, the elastic colloid 230 and the sensing component 220 can be further protected by the pressing member 250, and the size and shape of the pressing member 250 can be designed according to requirements to effectively receive and transmit the pressing force.
在圖2A及圖2B所示實施例中,按壓件250包括一蓋體252,蓋體252接觸彈性膠體230。蓋體252的材質例如為玻璃、金屬或其他適當材質,本發明不對此加以限制。蓋體252的寬度大於彈性膠體230的寬度,從而蓋體252可完全覆蓋彈性膠體230的頂部,且可避免因彈性膠體230的頂部面積過小而難以按壓。本發明不對按壓件的形式加以限制,舉例說明如下。In the embodiment shown in FIGS. 2A and 2B, the pressing member 250 includes a cover 252 that contacts the elastic colloid 230. The material of the cover 252 is, for example, glass, metal or other suitable material, which is not limited in the present invention. The width of the cover 252 is greater than the width of the elastic colloid 230, so that the cover 252 can completely cover the top of the elastic colloid 230, and it is avoided that the top surface area of the elastic colloid 230 is too small to be pressed. The present invention does not limit the form of the pressing member, and is exemplified as follows.
圖3A是本發明另一實施例的力量感測器的剖面圖。圖3B繪示圖3A的彈性膠體被按壓。在圖3A及圖3B所示力量感測器300中,座體310、凹槽310a、底部312、側部314、處理單元316、感測元件320、可形變部322、彈性膠體330、焊線340、按壓件350、蓋體352的配置與作用方式類似圖2A及圖2B的座體210、凹槽210a、底部212、側部214、處理單元216、感測元件220、可形變部222、彈性膠體230、焊線240、按壓件250、蓋體252的配置與作用方式,於此不再贅述。力量感測器300與力量感測器200的不同處在於,按壓件350更包括一凸塊354,凸塊354配置於蓋體352與彈性膠體330之間且接觸彈性膠體330。凸塊354的材質例如為塑膠、金屬或其他適當材質,且凸塊354與蓋體352例如非為一體成形的結構,然本發明不對此加以限制。凸塊354的寬度小於彈性膠體330的寬度,從而可使作用於彈性膠體330的按壓力較為集中,以提升力量感測器300的感測靈敏度與感測準確度。3A is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. FIG. 3B illustrates the elastic colloid of FIG. 3A being pressed. In the force sensor 300 shown in FIG. 3A and FIG. 3B, the seat body 310, the groove 310a, the bottom portion 312, the side portion 314, the processing unit 316, the sensing element 320, the deformable portion 322, the elastic colloid 330, the bonding wire 340, the pressing member 350, the cover 352 is arranged and operated in a manner similar to the seat 210, the recess 210a, the bottom portion 212, the side portion 214, the processing unit 216, the sensing element 220, the deformable portion 222, and the like. The arrangement and mode of action of the elastic colloid 230, the bonding wire 240, the pressing member 250, and the cover 252 will not be described herein. The force sensor 300 is different from the force sensor 200 in that the pressing member 350 further includes a bump 354 disposed between the cover 352 and the elastic colloid 330 and contacting the elastic colloid 330. The material of the bump 354 is, for example, a plastic, a metal or other suitable material, and the bump 354 and the cover 352 are not integrally formed, for example, but the invention is not limited thereto. The width of the bump 354 is smaller than the width of the elastic colloid 330, so that the pressing force acting on the elastic colloid 330 is concentrated to improve the sensing sensitivity and sensing accuracy of the force sensor 300.
圖4是本發明另一實施例的力量感測器的剖面圖。在圖4所示力量感測器400中,座體410、凹槽410a、底部412、側部414、感測元件420、可形變部422、彈性膠體430、焊線440、按壓件450、蓋體452、凸塊454的配置與作用方式類似圖3A及圖3B的座體310、凹槽310a、底部312、側部314、感測元件320、可形變部322、彈性膠體330、焊線340、按壓件350、蓋體352、凸塊354的配置與作用方式,於此不再贅述。力量感測器400與力量感測器300的不同處在於,蓋體452及凸塊454的材質皆為金屬且為一體成形的結構,座體410具有一接地端410b,蓋體452電性連接至接地端410b。藉此,蓋體452可屏蔽來自力量感測器400外的電磁波,避免感測元件420受到電磁波干擾,使其具有較佳的電磁相容性(Electromagnetic Compatibility,EMC)。4 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. In the force sensor 400 shown in FIG. 4, the seat body 410, the recess 410a, the bottom portion 412, the side portion 414, the sensing element 420, the deformable portion 422, the elastic colloid 430, the bonding wire 440, the pressing member 450, and the cover The body 452 and the protrusion 454 are arranged and operated in a manner similar to the seat body 310, the groove 310a, the bottom portion 312, the side portion 314, the sensing element 320, the deformable portion 322, the elastic colloid 330, and the bonding wire 340 of FIGS. 3A and 3B. The arrangement and mode of action of the pressing member 350, the cover 352, and the bump 354 are not described herein again. The strength sensor 400 is different from the power sensor 300 in that the cover 452 and the protrusion 454 are made of metal and are integrally formed. The base 410 has a grounding end 410b, and the cover 452 is electrically connected. To ground terminal 410b. Thereby, the cover 452 can shield electromagnetic waves from outside the force sensor 400, and the sensing element 420 is prevented from being interfered by electromagnetic waves, so that it has better electromagnetic compatibility (EMC).
詳細而言,本實施例的蓋體452藉由一導電膠452a而連接於座體410的側部414頂端,座體410內具有一導電線路410c,導電線路410c沿側部414延伸而連接於導電膠452a與接地端410b之間,使蓋體452能夠電性連接至接地端410b。當座體410配置於電子裝置的電路板上時,接地端410b可連接於所述電路板的接地層以達到接地效果。In detail, the cover 452 of the embodiment is connected to the top end of the side portion 414 of the base 410 by a conductive adhesive 452a. The base 410 has a conductive line 410c therein, and the conductive line 410c extends along the side portion 414 to be connected to Between the conductive paste 452a and the ground end 410b, the cover 452 can be electrically connected to the ground end 410b. When the base 410 is disposed on the circuit board of the electronic device, the ground end 410b can be connected to the ground layer of the circuit board to achieve a grounding effect.
本發明不對感測元件與處理單元的配置方式加以限制。舉例來說,除了可如圖1B所示利用處理單元116來承載感測元件120,亦可如圖4所示不配置處理單元而讓感測元件420直接被座體410的底部412承載,且感測元件420藉由焊線440直接電性連接至座體410的底部412。以下藉由圖式舉例說明感測元件與處理單元的其他配置方式。The present invention does not limit the manner in which the sensing elements and processing units are configured. For example, in addition to the processing unit 116 being used to carry the sensing element 120 as shown in FIG. 1B, the processing unit may be disposed without the processing unit as shown in FIG. 4, and the sensing element 420 is directly carried by the bottom 412 of the base 410, and The sensing element 420 is directly electrically connected to the bottom 412 of the base 410 by a bonding wire 440. Other configurations of the sensing elements and processing units are illustrated below by way of illustration.
圖5是本發明另一實施例的力量感測器的剖面圖。在圖5所示力量感測器500中,座體510、凹槽510a、底部512、側部514、處理單元516、感測元件520、可形變部522、彈性膠體530、焊線540的配置與作用方式類似圖1A至圖1C的座體110、凹槽110a、底部112、側部114、處理單元116、感測元件120、可形變部122、彈性膠體130、焊線140的配置與作用方式,於此不再贅述。力量感測器500與力量感測器100的不同處在於,感測元件520非配置於處理單元516上,感測元件520配置於座體510的底部512上而位於處理單元516的一側。Figure 5 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. In the power sensor 500 shown in FIG. 5, the configuration of the seat body 510, the groove 510a, the bottom portion 512, the side portion 514, the processing unit 516, the sensing element 520, the deformable portion 522, the elastic colloid 530, and the bonding wire 540 The arrangement and function of the seat body 110, the recess 110a, the bottom portion 112, the side portion 114, the processing unit 116, the sensing element 120, the deformable portion 122, the elastic colloid 130, and the bonding wire 140 of FIG. 1A to FIG. 1C are similar to those of FIG. 1A to FIG. The method will not be described here. The power sensor 500 is different from the power sensor 100 in that the sensing element 520 is not disposed on the processing unit 516 , and the sensing element 520 is disposed on the bottom 512 of the base 510 and located on one side of the processing unit 516 .
圖6是本發明另一實施例的力量感測器的剖面圖。在圖6所示力量感測器600中,座體610、凹槽610a、底部612、側部614、處理單元616、感測元件620、可形變部622、彈性膠體630的配置與作用方式類似圖5的座體510、凹槽510a、底部512、側部514、處理單元516、感測元件520、可形變部522、彈性膠體530的配置與作用方式,於此不再贅述。力量感測器600與力量感測器500的不同處在於,處理單元616及感測元件620並非藉由焊線進行電性連接,處理單元616及感測元件620是藉由焊球640連接座體610的底部612。此外,位於感測元件620下側的焊球640是藉由貫穿感測元件620的導電通孔640a而連接位於感測元件620上側的壓阻材料。Figure 6 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. In the power sensor 600 shown in FIG. 6, the arrangement of the seat body 610, the recess 610a, the bottom portion 612, the side portion 614, the processing unit 616, the sensing element 620, the deformable portion 622, and the elastic colloid 630 are similar in function and manner. The arrangement and function of the seat body 510, the recess 510a, the bottom portion 512, the side portion 514, the processing unit 516, the sensing element 520, the deformable portion 522, and the elastic colloid 530 of FIG. 5 are not described herein again. The power sensor 600 is different from the power sensor 500 in that the processing unit 616 and the sensing component 620 are not electrically connected by a bonding wire, and the processing unit 616 and the sensing component 620 are connected by a solder ball 640. The bottom 612 of the body 610. In addition, the solder ball 640 located on the lower side of the sensing element 620 is connected to the piezoresistive material on the upper side of the sensing element 620 by the conductive via 640a penetrating the sensing element 620.
圖7是本發明另一實施例的力量感測器的剖面圖。在圖7所示力量感測器700中,座體710、凹槽710a、底部712、側部714、處理單元716、感測元件720、可形變部722、彈性膠體730、焊球740的配置與作用方式類似圖6的座體610、凹槽610a、底部612、側部614、處理單元616、感測元件620、可形變部622、彈性膠體630、焊球640的配置與作用方式,於此不再贅述。力量感測器700與力量感測器600的不同處在於,感測元件720的可形變部722配置為朝向座體710的底部712,從而感測元件720不需配置導電通孔就能使焊球740連接感測元件720的壓阻材料。Figure 7 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. In the power sensor 700 shown in FIG. 7, the configuration of the seat body 710, the recess 710a, the bottom portion 712, the side portion 714, the processing unit 716, the sensing element 720, the deformable portion 722, the elastic colloid 730, and the solder ball 740 Similar to the mode of action, the arrangement of the seat 610, the recess 610a, the bottom 612, the side portion 614, the processing unit 616, the sensing element 620, the deformable portion 622, the elastic colloid 630, and the solder ball 640 of FIG. This will not be repeated here. The difference between the force sensor 700 and the force sensor 600 is that the deformable portion 722 of the sensing element 720 is configured to face the bottom 712 of the base 710 such that the sensing element 720 can be soldered without the need for a conductive via. Ball 740 connects the piezoresistive material of sensing element 720.
圖8是本發明另一實施例的力量感測器的剖面圖。在圖8所示力量感測器800中,座體810、凹槽810a、底部812、側部814、感測元件820、可形變部822、彈性膠體830、焊球840、導電通孔840a的配置與作用方式類似圖6的座體610、凹槽610a、底部612、側部614、感測元件620、可形變部622、彈性膠體630、焊球640、導電通孔640a的配置與作用方式,於此不再贅述。力量感測器800與力量感測器600的不同處在於,力量感測器800不具有處理單元。Figure 8 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. In the power sensor 800 shown in FIG. 8, the base 810, the groove 810a, the bottom 812, the side portion 814, the sensing element 820, the deformable portion 822, the elastic colloid 830, the solder ball 840, and the conductive through hole 840a The arrangement and action mode of the seat body 610, the groove 610a, the bottom portion 612, the side portion 614, the sensing element 620, the deformable portion 622, the elastic colloid 630, the solder ball 640, and the conductive through hole 640a are similar to those of FIG. This will not be repeated here. The power sensor 800 differs from the power sensor 600 in that the power sensor 800 does not have a processing unit.
圖9是本發明另一實施例的力量感測器的剖面圖。在圖9所示力量感測器900中,座體910、凹槽910a、底部912、側部914、感測元件920、可形變部922、彈性膠體930、焊球940的配置與作用方式類似圖7的座體710、凹槽710a、底部712、側部714、感測元件720、可形變部722、彈性膠體730、焊球740的配置與作用方式,於此不再贅述。力量感測器900與力量感測器700的不同處在於,力量感測器900不具有處理單元。Figure 9 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. In the power sensor 900 shown in FIG. 9, the arrangement of the seat 910, the recess 910a, the bottom 912, the side portion 914, the sensing element 920, the deformable portion 922, the elastic colloid 930, and the solder ball 940 are similar in function and operation. The arrangement and function of the base 710, the recess 710a, the bottom 712, the side portion 714, the sensing element 720, the deformable portion 722, the elastic colloid 730, and the solder ball 740 of FIG. 7 are not described herein again. The power sensor 900 differs from the power sensor 700 in that the power sensor 900 does not have a processing unit.
以下藉由圖式舉例說明本發明的力量感測器的製造流程。圖10A至圖10E是本發明一實施例的力量感測器的製造流程圖。首先,如圖10A所示提供一座體1010。接著,如圖10B所示將一感測元件1020配置於座體1010上,使感測元件1020位於座體1010的一凹槽1010a內。如圖10C所示藉由至少一焊線1040連接感測元件1020與座體1010。如圖10D所示將彈性膠體1030填充於座體1010的凹槽1010a內,使彈性膠體1030包覆感測元件1020及焊線1040。此外,可如圖10E所示將凸塊1054配置於彈性膠體1030上。所述座體1010、感測元件1020、彈性膠體1030、焊線1040、凸塊1054的配置與作用方式類似前述實施例的座體、感測元件、彈性膠體、焊線、凸塊的配置與作用方式,於此不再贅述。此外,在圖10A至圖10E的製造流程中,亦可以焊球及導電通孔取代焊線之配置,以形成類似圖8或圖9所示實施例的力量感測器。The manufacturing process of the power sensor of the present invention will be exemplified below by way of drawings. 10A to 10E are flowcharts showing the manufacture of a power sensor according to an embodiment of the present invention. First, a body 1010 is provided as shown in FIG. 10A. Next, as shown in FIG. 10B, a sensing element 1020 is disposed on the base 1010 such that the sensing element 1020 is located in a recess 1010a of the base 1010. The sensing element 1020 and the body 1010 are connected by at least one bonding wire 1040 as shown in FIG. 10C. As shown in FIG. 10D, the elastic colloid 1030 is filled in the recess 1010a of the base 1010, so that the elastic colloid 1030 covers the sensing component 1020 and the bonding wire 1040. Further, the bumps 1054 may be disposed on the elastic colloid 1030 as shown in FIG. 10E. The arrangement and function of the seat body 1010, the sensing element 1020, the elastic colloid 1030, the bonding wire 1040, and the bump 1054 are similar to the arrangement of the seat body, the sensing component, the elastic colloid, the bonding wire, and the bump of the foregoing embodiment. The mode of action will not be described here. In addition, in the manufacturing flow of FIGS. 10A to 10E, the configuration of the solder balls and the conductive vias instead of the bonding wires may be replaced to form a force sensor similar to the embodiment shown in FIG. 8 or 9.
圖11A至圖11C是本發明另一實施例的力量感測器的製造流程圖。圖11A至圖11C所示製造流程與圖10D至圖10E所示製造流程的不同處在於,如圖11A所示先在座體1110的凹槽1110a內填入較少量的彈性膠體1130以包覆感測元件1120及焊線1140,接著如圖11B所示將凸塊1154置於彈性膠體1130上,然後如圖11C所示進一步填充更多彈性膠體1130至座體1110的凹槽1110a,使凸塊1154局部地埋入彈性膠體1130。所述座體1110、感測元件1120、彈性膠體1130、焊線1140、凸塊1154的配置與作用方式類似前述實施例的座體、感測元件、彈性膠體、焊線、凸塊的配置與作用方式,於此不再贅述。11A to 11C are flowcharts showing the manufacture of a power sensor according to another embodiment of the present invention. The manufacturing process shown in FIGS. 11A to 11C is different from the manufacturing flow shown in FIGS. 10D to 10E in that a small amount of elastic colloid 1130 is first filled in the groove 1110a of the seat body 1110 to be covered as shown in FIG. 11A. The sensing component 1120 and the bonding wire 1140 are then placed on the elastic colloid 1130 as shown in FIG. 11B, and then further filled with the elastic colloid 1130 to the recess 1110a of the housing 1110 as shown in FIG. 11C to make the convex Block 1154 is partially embedded in elastomeric colloid 1130. The arrangement and function of the seat body 1110, the sensing element 1120, the elastic colloid 1130, the bonding wire 1140, and the bump 1154 are similar to the arrangement of the seat body, the sensing component, the elastic colloid, the bonding wire, and the bump of the foregoing embodiment. The mode of action will not be described here.
圖12A至圖12C是本發明另一實施例的力量感測器的製造流程圖。圖12A至圖12C所示製造流程與圖10D至圖10E所示製造流程的不同處在於,如圖12A所示提供的座體1210僅包括底部1212,接著如圖12B及圖12C所示在座體1210的底部1212上依序配置感測元件1220及焊線1240,然後才在座體1210的底部1212上形成如圖10B的側部,並進行後續填充彈性膠體的製造流程。所述座體1210、感測元件1220、焊線1240的配置與作用方式類似前述實施例的座體、感測元件、焊線的配置與作用方式,於此不再贅述。12A through 12C are flowcharts showing the manufacture of a power sensor according to another embodiment of the present invention. The manufacturing process shown in FIGS. 12A to 12C is different from the manufacturing flow shown in FIGS. 10D to 10E in that the seat body 1210 provided as shown in FIG. 12A includes only the bottom portion 1212, and then the seat body as shown in FIGS. 12B and 12C. The sensing element 1220 and the bonding wire 1240 are sequentially disposed on the bottom portion 1212 of the 1210, and then the side portion as shown in FIG. 10B is formed on the bottom portion 1212 of the housing 1210, and the manufacturing process of the subsequent filling of the elastic colloid is performed. The arrangement and function of the seat body 1210, the sensing component 1220, and the bonding wire 1240 are similar to those of the seat body, the sensing component, and the bonding wire of the foregoing embodiment, and details are not described herein again.
在上述所有實施例中,彈性膠體的材質可為單一種類之膠材。然本發明不以此為限,彈性膠體的材質可包括多種膠材,亦即座體的凹槽內可填充一種或一種以上之膠材,以依需求調整彈性膠體的彈性。此外,亦可藉由膠材對焊線進行保護,以下藉由圖式對此舉例說明。In all of the above embodiments, the elastic colloid may be made of a single type of glue. However, the invention is not limited thereto. The material of the elastic colloid may include a plurality of rubber materials, that is, the groove of the seat body may be filled with one or more kinds of rubber materials to adjust the elasticity of the elastic colloid according to requirements. In addition, the bonding wire can be protected by a glue material, which will be exemplified by the following figures.
圖13A至圖13B是本發明另一實施例的力量感測器的製造流程圖。圖13A至圖13B所示製造流程與圖10D至圖10E所示製造流程的不同處在於,在如圖13A將感測元件1320及焊線1340配置於座體1310上之後,更在焊線1340與感測元件1320的連接處以及焊線1340與座體1310的連接處配置保護膠材1360,使保護膠材1360包覆焊線1340的末端。然後才如圖13B所示將彈性膠體1330填充至座體1310的凹槽1310a內,從而保護膠材1360可視為彈性膠體1330的其中一部分,亦即彈性膠體包括兩種膠材。所述座體1310、感測元件1320、彈性膠體1330、焊線1340的配置與作用方式類似前述實施例的座體、感測元件、彈性膠體、焊線的配置與作用方式,於此不再贅述。13A to 13B are flowcharts showing the manufacture of a power sensor according to another embodiment of the present invention. The manufacturing process shown in FIGS. 13A to 13B differs from the manufacturing flow shown in FIGS. 10D to 10E in that, after the sensing element 1320 and the bonding wire 1340 are disposed on the housing 1310 as shown in FIG. 13A, the bonding wire 1340 is further disposed. A protective adhesive 1360 is disposed at a junction with the sensing element 1320 and a junction of the bonding wire 1340 and the seat 1310 such that the protective adhesive 1360 covers the end of the bonding wire 1340. Then, the elastic colloid 1330 is filled into the recess 1310a of the seat 1310 as shown in FIG. 13B, so that the protective rubber 1360 can be regarded as a part of the elastic colloid 1330, that is, the elastic colloid includes two kinds of rubber. The arrangement and action mode of the seat body 1310, the sensing component 1320, the elastic colloid 1330, and the bonding wire 1340 are similar to those of the seat body, the sensing component, the elastic colloid, and the bonding wire of the foregoing embodiment, and no longer Narration.
圖14是本發明另一實施例的力量感測器的剖面圖。圖14所示實施例與圖13B所示實施例的不同處在於,保護膠材1360’除了包覆焊線1340的末端,更包覆焊線1340的其餘部分,以更完整地對焊線1340進行保護。Figure 14 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. The difference between the embodiment shown in FIG. 14 and the embodiment shown in FIG. 13B is that the protective adhesive 1360' covers the other end of the bonding wire 1340 in addition to the end of the bonding wire 1340 to more completely match the bonding wire 1340. Protect.
綜上所述,本發明的力量感測器利用彈性膠體來包覆感測元件,使感測元件受到良好的保護,從而避免感測元件被暴露出而易耗損。藉由彈性膠體之可彈性變形的特性,作用於彈性膠體的按壓力可順利地隨著彈性膠體的變形而傳遞至感測元件,使感測元件能夠準確地對所述按壓力進行感測。此外,可在彈性膠體上配置按壓件以進一步對彈性膠體及感測元件進行保護,且按壓件的尺寸及外形可依需求而設計,以有效地接受及傳遞所述按壓力。再者,可將彈性膠體的頂部設計為突出於座體的凹槽之外,以使所述按壓力能夠順利地傳遞至彈性膠體。In summary, the force sensor of the present invention utilizes an elastic colloid to cover the sensing element, so that the sensing element is well protected, thereby preventing the sensing element from being exposed and being easily worn out. By the elastically deformable property of the elastic colloid, the pressing force acting on the elastic colloid can be smoothly transmitted to the sensing element along with the deformation of the elastic colloid, so that the sensing element can accurately sense the pressing force. In addition, a pressing member may be disposed on the elastic colloid to further protect the elastic colloid and the sensing component, and the size and shape of the pressing member may be designed according to requirements to effectively receive and transmit the pressing force. Further, the top of the elastic colloid may be designed to protrude beyond the groove of the seat body so that the pressing force can be smoothly transmitted to the elastic colloid.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.
100、200、300、400、500、600、700、800、900‧‧‧力量感測器
110、210、310、410、510、610、710、810、910、1010、1110、1210、1310‧‧‧座體
110a、210a、310a、410a、510a、610a、710a、810a、910a、1010a、1110a、1310a‧‧‧凹槽
112、212、312、412、512、612、712、812、912、1212‧‧‧底部
114、214、314、414、514、614、714、814、914‧‧‧側部
116、216、316、516、616、716‧‧‧處理單元
120、220、320、420、520、620、720、820、920、1020、1120、1220、1320‧‧‧感測元件
122、222、322、422、522、622、722、822、922‧‧‧可變形部
130、230、330、430、530、630、730、830、930、1030、1130‧‧‧彈性膠體
140、240、340、440、540、1040、1240、1340‧‧‧焊線
250、350、450‧‧‧按壓件
252、352、452‧‧‧蓋體
354、454、1054、1154‧‧‧凸塊
410b‧‧‧接地端
410c‧‧‧導電線路
452a‧‧‧導電膠
640、740、840、940‧‧‧焊球
640a、840a‧‧‧導電通孔
1360、1360’‧‧‧保護膠材
F‧‧‧按壓力100, 200, 300, 400, 500, 600, 700, 800, 900‧‧‧ power sensors
110, 210, 310, 410, 510, 610, 710, 810, 910, 1010, 1110, 1210, 1310‧‧‧
110a, 210a, 310a, 410a, 510a, 610a, 710a, 810a, 910a, 1010a, 1110a, 1310a ‧ ‧ grooves
112, 212, 312, 412, 512, 612, 712, 812, 912, 1212‧‧‧ bottom
114, 214, 314, 414, 514, 614, 714, 814, 914‧‧‧ side
116, 216, 316, 516, 616, 716‧ ‧ processing units
120, 220, 320, 420, 520, 620, 720, 820, 920, 1020, 1120, 1220, 1320‧‧‧ sensing elements
122, 222, 322, 422, 522, 622, 722, 822, 922‧‧‧ deformable parts
130, 230, 330, 430, 530, 630, 730, 830, 930, 1030, 1130‧‧‧ Elastomeric colloid
140, 240, 340, 440, 540, 1040, 1240, 1340‧‧‧ welding wire
250, 350, 450‧‧‧ press parts
252, 352, 452‧‧ ‧ cover
354, 454, 1054, 1154‧‧ ‧ bumps
410b‧‧‧ Grounding terminal
410c‧‧‧Electrical circuit
452a‧‧‧Conductive adhesive
640, 740, 840, 940‧‧ ‧ solder balls
640a, 840a‧‧‧ conductive through holes
1360, 1360'‧‧‧Protective rubber
F‧‧‧ Press pressure
圖1A是本發明一實施例的力量感測器的俯視圖。 圖1B是圖1A的力量感測器沿I-I線的剖面圖。 圖1C繪示圖1B的彈性膠體被按壓。 圖2A是本發明另一實施例的力量感測器的剖面圖。 圖2B繪示圖2A的彈性膠體被按壓。 圖3A是本發明另一實施例的力量感測器的剖面圖。 圖3B繪示圖3A的彈性膠體被按壓。 圖4是本發明另一實施例的力量感測器的剖面圖。 圖5是本發明另一實施例的力量感測器的剖面圖。 圖6是本發明另一實施例的力量感測器的剖面圖。 圖7是本發明另一實施例的力量感測器的剖面圖。 圖8是本發明另一實施例的力量感測器的剖面圖。 圖9是本發明另一實施例的力量感測器的剖面圖。 圖10A至圖10E是本發明一實施例的力量感測器的製造流程圖。 圖11A至圖11C是本發明另一實施例的力量感測器的製造流程圖。 圖12A至圖12C是本發明另一實施例的力量感測器的製造流程圖。 圖13A至圖13B是本發明另一實施例的力量感測器的製造流程圖。 圖14是本發明另一實施例的力量感測器的剖面圖。1A is a top plan view of a power sensor in accordance with an embodiment of the present invention. Figure 1B is a cross-sectional view of the force sensor of Figure 1A taken along line I-I. FIG. 1C illustrates the elastic colloid of FIG. 1B being pressed. 2A is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. 2B illustrates the elastic gel of FIG. 2A being pressed. 3A is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. FIG. 3B illustrates the elastic colloid of FIG. 3A being pressed. 4 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. Figure 5 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. Figure 6 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. Figure 7 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. Figure 8 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. Figure 9 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention. 10A to 10E are flowcharts showing the manufacture of a power sensor according to an embodiment of the present invention. 11A to 11C are flowcharts showing the manufacture of a power sensor according to another embodiment of the present invention. 12A through 12C are flowcharts showing the manufacture of a power sensor according to another embodiment of the present invention. 13A to 13B are flowcharts showing the manufacture of a power sensor according to another embodiment of the present invention. Figure 14 is a cross-sectional view of a power sensor in accordance with another embodiment of the present invention.
100‧‧‧力量感測器 100‧‧‧Power Sensor
110‧‧‧座體 110‧‧‧ body
110a‧‧‧凹槽 110a‧‧‧ Groove
112‧‧‧底部 112‧‧‧ bottom
114‧‧‧側部 114‧‧‧ side
116‧‧‧處理單元 116‧‧‧Processing unit
120‧‧‧感測元件 120‧‧‧Sensor components
122‧‧‧可變形部 122‧‧‧Deformable Department
130‧‧‧彈性膠體 130‧‧‧elastic colloid
140‧‧‧焊線 140‧‧‧welding line
Claims (22)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105142345A TWI610068B (en) | 2016-12-21 | 2016-12-21 | Power sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105142345A TWI610068B (en) | 2016-12-21 | 2016-12-21 | Power sensor |
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| Publication Number | Publication Date |
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| TWI610068B true TWI610068B (en) | 2018-01-01 |
| TW201823696A TW201823696A (en) | 2018-07-01 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| TW105142345A TWI610068B (en) | 2016-12-21 | 2016-12-21 | Power sensor |
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| Country | Link |
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| TW (1) | TWI610068B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200643978A (en) * | 2005-04-04 | 2006-12-16 | 3M Innovative Properties Co | Sensor assembly and method of forming the same |
| TW201640084A (en) * | 2015-01-13 | 2016-11-16 | Hokuriku Elect Ind | Force sensor unit |
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2016
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200643978A (en) * | 2005-04-04 | 2006-12-16 | 3M Innovative Properties Co | Sensor assembly and method of forming the same |
| TW201640084A (en) * | 2015-01-13 | 2016-11-16 | Hokuriku Elect Ind | Force sensor unit |
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| TW201823696A (en) | 2018-07-01 |
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