TWI609839B - Dephosphorization agent, refining agent and dephosphorization method for molten iron - Google Patents
Dephosphorization agent, refining agent and dephosphorization method for molten iron Download PDFInfo
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- TWI609839B TWI609839B TW106100044A TW106100044A TWI609839B TW I609839 B TWI609839 B TW I609839B TW 106100044 A TW106100044 A TW 106100044A TW 106100044 A TW106100044 A TW 106100044A TW I609839 B TWI609839 B TW I609839B
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 49
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 37
- 238000007670 refining Methods 0.000 title claims abstract description 36
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 31
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims abstract description 66
- WETINTNJFLGREW-UHFFFAOYSA-N calcium;iron;tetrahydrate Chemical group O.O.O.O.[Ca].[Fe].[Fe] WETINTNJFLGREW-UHFFFAOYSA-N 0.000 claims abstract description 49
- 229910000805 Pig iron Inorganic materials 0.000 claims abstract description 39
- 239000012535 impurity Substances 0.000 claims abstract description 3
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 41
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 114
- 239000000292 calcium oxide Substances 0.000 description 57
- 235000012255 calcium oxide Nutrition 0.000 description 57
- 239000002893 slag Substances 0.000 description 48
- 239000011734 sodium Substances 0.000 description 47
- 238000002844 melting Methods 0.000 description 45
- 230000008018 melting Effects 0.000 description 45
- 238000007664 blowing Methods 0.000 description 35
- 229910000831 Steel Inorganic materials 0.000 description 23
- 230000000694 effects Effects 0.000 description 23
- 239000010959 steel Substances 0.000 description 23
- 239000011574 phosphorus Substances 0.000 description 19
- 229910052698 phosphorus Inorganic materials 0.000 description 19
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 230000004907 flux Effects 0.000 description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 4
- 239000010931 gold Substances 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- 230000001737 promoting effect Effects 0.000 description 4
- 238000009628 steelmaking Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 3
- 239000010436 fluorite Substances 0.000 description 3
- 229910000859 α-Fe Inorganic materials 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000002309 gasification Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 229910004261 CaF 2 Inorganic materials 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- WNQQFQRHFNVNSP-UHFFFAOYSA-N [Ca].[Fe] Chemical compound [Ca].[Fe] WNQQFQRHFNVNSP-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/36—Processes yielding slags of special composition
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
- C21C7/0645—Agents used for dephosphorising or desulfurising
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
一種熔鐵的脫磷劑,其含有2~20質量%的Al2 O3 ,剩餘部分為鈣鐵氧體及雜質;且,(Al2 O3 質量%)/(CaO質量%)比為0.04~0.5。將含有該脫磷劑之精煉劑添加至轉爐內,而進行熔化生鐵的脫磷處理。A dephosphorizing agent for molten iron, which contains 2-20% by mass of Al 2 O 3 , and the remaining part is calcium ferrite and impurities; and, the ratio of (Al 2 O 3 by mass) / (CaO by mass) is 0.04 ~ 0.5. A refining agent containing the dephosphorizing agent is added to the converter to perform dephosphorization treatment of molten pig iron.
Description
發明領域 本發明是有關一種使用頂底吹轉爐而進行的熔化生鐵之脫磷處理方法,且是有關一種熔鐵的脫磷劑、精煉劑及脫磷方法,其特徵在於即便在吹煉時間較短的精煉步驟中,仍能有效率地熔製低磷鋼。FIELD OF THE INVENTION The present invention relates to a method for dephosphorizing molten pig iron using a top-bottom blowing converter, and to a dephosphorizing agent, refining agent and dephosphorizing method for molten iron, which is characterized in that In a short refining step, the low-phosphorus steel can still be melted efficiently.
發明背景 近年,對於鋼材的要求高度化,且對於低磷鋼的需要正在增加中。現在,熔化生鐵的脫磷處理,是根據在熱力學上有利的熔化生鐵階段之低溫條件下進行處理的方法,而被一般廣泛進行。而頂底吹轉爐較適合用來作為熔化生鐵脫磷的裝置。其是因為作為脫磷所必需的氧化劑,比起固體氧化源,將熱損耗較少的氣體氧從頂吹噴槍以高速噴在熔化生鐵上較為可能之故。Background of the Invention In recent years, the demand for steel materials has been heightened, and the demand for low-phosphorus steels is increasing. At present, the dephosphorization treatment of molten pig iron is based on a method of treatment under low temperature conditions of the molten pig iron stage which is thermodynamically favorable, and is generally widely carried out. The top-bottom blowing converter is more suitable as a device for dephosphorization of molten pig iron. This is because, as an oxidant necessary for dephosphorization, it is more likely that a gaseous oxygen with less heat loss will be sprayed on the molten pig iron from the top blowing lance at a high speed than a solid oxidation source.
熔化生鐵脫磷由於是在熔化生鐵階段之低溫條件下進行,故促進被使用作為脫磷劑的CaO之渣化是重要的。在CaO之渣化上,使用螢石(CaF2 )較為有效,但在已使用螢石的情況下,透過CaO之渣化而產生的爐渣會含有氟,故爐渣的再利用對象會大幅受限等之弊害甚大。因此,開發出了不使用螢石的CaO渣化促進法。Dephosphorization of molten pig iron is carried out under low temperature conditions in the stage of melting pig iron, so it is important to promote the slagging of CaO used as a dephosphorization agent. In the slagging of CaO, the use of fluorite (CaF 2 ) is more effective, but when fluorite is used, the slag generated by the slagging of CaO will contain fluorine, so the object of slag recycling is greatly restricted The disadvantages are great. Therefore, a method for promoting CaO slag formation without using fluorite has been developed.
該方法已知有專利文獻1、2之方法,其是譬如在已裝入於頂底吹轉爐中的熔化生鐵中,添加含鈣鐵氧體之精煉劑。鈣鐵氧體是由CaO和Fe2 O3 之化合物所構成的脫磷劑;與一般用做熔化生鐵脫磷過程的脫磷劑之生石灰相較之下,其對脫磷爐渣的熔解速度高,而能促進脫磷反應。此外,於專利文獻3中是揭示加了Na2 O的脫磷劑,用以改善鈣鐵氧體之熔融性。此外,於專利文獻4中揭示有一種渣化促進劑,其是在含生石灰粉為50重量%以上的精煉用助熔劑中,含有氧化鋁粉、氧化鐵粉、蘇打灰、鈉玻璃粉末之任一者。This method is known from Patent Documents 1 and 2, which is, for example, adding a refining agent containing calcium ferrite to molten pig iron that has been loaded in a top-bottom converter. Calcium ferrite is a dephosphorizing agent composed of compounds of CaO and Fe 2 O 3 ; compared with quicklime, which is generally used as a dephosphorizing agent for the dephosphorization process of molten pig iron, its melting rate for dephosphorizing slag is high , And can promote the dephosphorization reaction. In addition, Patent Document 3 discloses a dephosphorizing agent added with Na 2 O to improve the meltability of calcium ferrite. In addition, Patent Document 4 discloses a slagging accelerator that contains any of alumina powder, iron oxide powder, soda ash, and soda glass powder in a refining flux containing quicklime powder of 50% by weight or more One.
先前技術文獻 專利文獻 專利文獻1:日本特開2013-163844號公報 專利文獻2:日本專利特開2013-064167號公報 專利文獻3:日本專利特開2012-12680號公報 專利文獻4:日本專利特開2001-348610號公報Prior Art Literature Patent Literature Patent Literature 1: Japanese Patent Publication No. 2013-163844 Patent Literature 2: Japanese Patent Publication No. 2013-064167 Patent Literature 3: Japanese Patent Publication No. 2012-12680 Patent Literature 4: Japanese Patent Publication Gazette 2001-348610
發明概要 發明欲解決之課題 然而,專利文獻1、2等所揭示的可用於脫磷處理的一般鈣鐵氧體,其液相線溫度約為1400℃,是比轉爐內的熔化生鐵溫度即1200~1350℃為高。這被認為是經由由頂吹噴槍所供給的氧與熔化生鐵中的Si或Fe之氧化反應所生成液體脫磷爐渣中,固體鈣鐵氧體會溶解於其中,在吹煉時間較短的情況下,鈣鐵氧體未充分熔融,脫磷會變得不充分,而在[P](熔解於鋼中的P之質量%)未達到目標值的狀態下,吹煉便結束之不利情況。SUMMARY OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION However, the general calcium ferrite disclosed in Patent Documents 1, 2 etc., which can be used for dephosphorization, has a liquidus temperature of about 1400 ° C, which is 1200 higher than the molten pig iron temperature in the converter ~ 1350 ℃ is high. This is considered to be the solid calcium ferrite dissolved in the liquid dephosphorization slag produced by the oxidation reaction of the oxygen supplied by the top blowing lance and the Si or Fe in the molten pig iron, in the case where the blowing time is short If the calcium ferrite is not sufficiently melted, dephosphorization will become insufficient, and in the state where [P] (mass% of P dissolved in steel) does not reach the target value, the blowing will be ended.
此外,在專利文獻2中記載有下述技術,其是將吹煉時間設為10分鐘左右,在經過全吹煉時間的35%後開始添加鈣鐵氧體,並在經過全吹煉時間的80%之前添加完畢。然而,在以譬如4分鐘以內的短時間進行吹煉的情況下,若以專利文獻2的方法,則會有鈣鐵氧體之熔融不足且脫磷效率惡化的疑慮。In addition, Patent Document 2 describes a technique of setting the blowing time to about 10 minutes, starting to add calcium ferrite after 35% of the total blowing time has elapsed, and after the whole blowing time has passed Added before 80%. However, in the case of blowing in a short time, for example, within 4 minutes, if the method of Patent Document 2 is used, there is a possibility that the melting of calcium ferrite is insufficient and the dephosphorization efficiency deteriorates.
在專利文獻3中,雖有記載含Na2 O的鈣鐵氧體,但並未針對使用其的脫磷方法有所記載,且適用於吹煉時間較短的情況之脫磷方法不明。此外,根據本發明人等之使用了頂底吹轉爐的實驗,在使用專利文獻3所記載的脫磷劑,以4分鐘左右的短時間進行了吹煉的情況下,鈣鐵氧體未充分熔解,脫磷效率也不足,而難以熔製[P]<0.02%的低磷鋼。In Patent Document 3, although a calcium ferrite containing Na 2 O is described, a dephosphorization method using the same is not described, and a dephosphorization method suitable for a case where the blowing time is short is unknown. In addition, according to experiments conducted by the present inventors using a top-bottom blowing converter, when the dephosphorizing agent described in Patent Document 3 was used for blowing in a short time of about 4 minutes, calcium ferrite was insufficient. Melting, dephosphorization efficiency is also insufficient, and it is difficult to melt low phosphorus steel with [P] <0.02%.
此外,如專利文獻4這樣,以生石灰粉為主成分的精煉用助熔劑在4分鐘左右的短時間亦無法充分熔解,脫磷效率也不足。這是由於精煉用助熔劑中所含的生石灰、氧化鋁、氧化鐵等,其各別的熔點較高,而精煉助熔劑全體的熔融速度較低之故。In addition, as in Patent Document 4, the flux for refining mainly composed of quicklime powder cannot be sufficiently melted in a short time of about 4 minutes, and the dephosphorization efficiency is also insufficient. This is because the melting point of quicklime, alumina, iron oxide, etc. contained in the refining flux is high, and the melting speed of the entire refining flux is low.
近年,為了要提升轉爐的生產效率,而謀求熔化生鐵脫磷加工的短時間化,要求以譬如4分鐘左右的脫磷吹煉時間來熔製[P]<0.02%的低磷鋼。在此種背景當中,眾人期盼開發出即便是在進行短時間的吹煉的情況下,仍可熔製低磷鋼之脫磷劑及脫磷方法。In recent years, in order to improve the production efficiency of converters, and to shorten the time for dephosphorization of molten pig iron, it is required to melt low-phosphorus steel with a dephosphorization blowing time of, for example, about 4 minutes [P] <0.02%. In this context, everyone expects to develop a dephosphorization agent and dephosphorization method that can melt low-phosphorus steel even in a short period of blowing.
用以解決課題之手段 為解決上述課題,本發明人等進行精闢研討,並發現到一事:令鈣鐵氧體中含有Al2 O3 ,並進一步使此等之濃度適當化,藉此即便是在短時間之吹煉下,精煉劑仍會充分熔解,而能夠有效率地熔製低磷鋼。此外,除了使其含有Al2 O3 之外,更進一步針對使其含有SiO2 、Na2 O一事也進行了研討。Means for solving the problem In order to solve the above-mentioned problems, the inventors conducted intensive studies and found one thing: to make calcium ferrite contain Al 2 O 3 and to further make these concentrations appropriate, so that even In a short period of time, the refining agent will still be fully melted, and the low-phosphorus steel can be efficiently melted. In addition to including Al 2 O 3 , it has been further studied to include SiO 2 and Na 2 O.
其結果,想出了以下發明。 (1) 一種熔鐵的脫磷劑,其含有2~20質量%的Al2 O3 ,剩餘部分為鈣鐵氧體及雜質;且, (Al2 O3 質量%)/(CaO質量%)比為0.04~0.5。 (2) 如(1)所記載的熔鐵的脫磷劑,其進一步含有1~10質量%的SiO2 ,且(SiO2 質量%)/(CaO質量%)比為0.04~0.3。 (3) 如(1)或(2)之任一點中所記載的熔鐵的脫磷劑,其進一步含有(Na2 O質量%)/(Al2 O3 質量%)比為0.1~2.0之Na2 O。 (4) 一種精煉劑,其含有如(1)~(3)之任一點中所記載的脫磷劑。 (5) 一種熔鐵的脫磷方法,其是在轉爐內添加如(4)所記載的精煉劑,並進行熔化生鐵的脫磷處理之方法;其中裝入(CaO)/(SiO2 )比為1.3~2.0。 (6) 如(5)所記載的熔化生鐵之脫磷方法,其中,前述鈣鐵氧體所含CaO質量為前述精煉劑所含CaO質量的20%以上。 (7) 如(5)所記載的熔化生鐵之脫磷方法,其中,在先於裝入熔化生鐵之前,將前述精煉劑投入前述轉爐內。As a result, the following invention was conceived. (1) A dephosphorizing agent for molten iron, which contains 2-20% by mass of Al 2 O 3 , and the balance is calcium ferrite and impurities; and, (Al 2 O 3 by mass%) / (CaO by mass%) The ratio is 0.04 ~ 0.5. (2) The dephosphorizing agent for molten iron as described in (1) further contains 1 to 10% by mass of SiO 2 , and the ratio (SiO 2 by mass) / (CaO by mass) is 0.04 to 0.3. (3) The dephosphorizing agent for molten iron as described in any of (1) or (2) further contains (Na 2 O mass%) / (Al 2 O 3 mass%) ratio of 0.1 to 2.0 Na 2 O. (4) A refining agent containing the dephosphorizing agent as described in any one of (1) to (3). (5) A method of dephosphorization of molten iron, which is a method of adding a refining agent as described in (4) to a converter and performing dephosphorization treatment of molten pig iron; in which (CaO) / (SiO 2 ) ratio is charged It is 1.3 ~ 2.0. (6) The method for dephosphorizing molten pig iron according to (5), wherein the mass of CaO contained in the calcium ferrite is 20% or more of the mass of CaO contained in the refining agent. (7) The method for dephosphorizing molten pig iron as described in (5), wherein the refining agent is charged into the converter before the molten pig iron is charged.
又,於本發明中所謂鈣鐵氧體是以CaO與Fe2 O3 為主成分的化合物,且是指CaO和Fe2 O3 的比例以質量比計為6:4~3:7、CaO質量%和Fe2 O3 質量%合計為70質量%以上者。此外,鈣鐵氧體是譬如以生石灰、鐵礦石作為原料,將此等之混合物透過熔解爐完全熔融,並在冷卻後粉渣為1~50mm左右的塊狀而被製得。此外,所謂低磷鋼是指於鑄片階段的[P]為0.02%以下的鋼,而所謂有效率是指已熔解之鈣鐵氧體充分地助益於脫磷。此外,如果無特別指明時,所謂短時間的吹煉則是指吹煉時間為約2~6分鐘左右之吹煉。Further, the compound CaO and Fe 2 O 3 as the main component in the present invention is a so-called calcium ferrite, and refer to the ratio of CaO and Fe 2 O 3 at a mass ratio of 6: 4 ~ 3: 7, CaO The mass% and Fe 2 O 3 mass% total 70 mass% or more. In addition, calcium ferrite is produced by using quicklime and iron ore as raw materials, completely melting this mixture through a melting furnace, and after cooling, the powdery slag is about 1 to 50 mm in block form. In addition, the so-called low-phosphorus steel refers to steel with [P] of 0.02% or less at the casting stage, and the so-called efficient means that the melted calcium ferrite sufficiently contributes to dephosphorization. In addition, unless otherwise specified, the so-called short-term blowing refers to a blowing time of about 2 to 6 minutes.
以下針對完成上述發明之原委及想法進行記述。 本發明人等在CaO及Fe2 O3 中添加各種化合物,並將之製成經熔解爐完全熔融的各種鈣鐵氧體,用以改善在頂底吹轉爐的脫磷加工中之鈣鐵氧體的熔融性。此外,將CaO和Fe2 O3 、及/或Al2 O3 混合,在常溫下製成成形為丸粒狀者(以下稱為丸粒)。接著使用裝載有紅外線鍍金聚焦爐(Infrared gold image furnace)的高溫顯微鏡,以200℃/min的升溫速度加熱該些鈣鐵氧體及丸粒,並測定熔融開始溫度及熔融結束溫度。The following is a description of the reasons and ideas for completing the above invention. The inventors added various compounds to CaO and Fe 2 O 3 and made them into various calcium ferrites completely melted by the melting furnace to improve the calcium ferrite in the dephosphorization process of the top-bottom blowing converter The meltability of the body. In addition, CaO, Fe 2 O 3 , and / or Al 2 O 3 are mixed and formed into pellets at room temperature (hereinafter referred to as pellets). Next, the calcium ferrite and pellets were heated at a heating rate of 200 ° C./min using a high-temperature microscope equipped with an infrared gold plating furnace (Infrared gold image furnace), and the melting start temperature and the melting end temperature were measured.
其結果,發現到相對於一般的由CaO及Fe2 O3 所構成的鈣鐵氧體(以下有時會標記為CF),由CaO、Fe2 O3 及Al2 O3 所構成的鈣鐵氧體(以下有時會標記為CFA)其熔融開始溫度及熔融結束溫度明顯較低。此認為是因Al2 O3 降低鈣鐵氧體的固相線溫度及液相線溫度之效果所導致的。此外,在使用了由與上述CFA相同組成所構成的丸粒之實驗中,確認到即便是相同的組成,丸粒的熔融開始溫度、熔融結束溫度是比CFA為高。As a result, it was found that calcium iron composed of CaO, Fe 2 O 3 and Al 2 O 3 is more common than calcium ferrite composed of CaO and Fe 2 O 3 (hereinafter sometimes referred to as CF). Oxygen (hereinafter sometimes referred to as CFA) has significantly lower melting start temperature and melting end temperature. This is believed to be due to the effect of Al 2 O 3 on lowering the solidus temperature and liquidus temperature of calcium ferrite. In addition, in an experiment using pellets composed of the same composition as the above-mentioned CFA, it was confirmed that even with the same composition, the melting start temperature and melting end temperature of the pellets are higher than that of CFA.
在上述實驗中,CFA的液相線溫度被推定為從熔融結束溫度到1350℃以下,其相對於CF的液相線溫度(約1400℃)是較低的,據此以為,於頂底吹轉爐的脫磷吹煉中使用CFA,相對於使用了CF的情況,其熔解速度增大而會促進脫磷。此外,吾等以為在製造CFA的過程中,事先將原料熔解這點在增大熔解速度上也是很重要的。另一方面,Al2 O3 會使轉爐爐渣的黏度增大,故當轉爐爐渣的Al2 O3 濃度變得過高時,於轉爐內會發生急劇的爐渣形成作用(slag forming),爐渣自轉爐爐口飛散(以下標記為噴濺)的頻率變高,而不得不中斷吹煉。本發明人等調查了防止此種狀況的適當Al2 O3 濃度,並發現透過令鈣鐵氧體中的Al2 O3 在20質量%以下來抑制噴濺頻率,便可不中斷吹煉而進行操作。In the above experiment, the liquidus temperature of CFA was estimated to be below 1350 ° C from the end temperature of melting, which is lower than the liquidus temperature of CF (about 1400 ° C). CFA is used in the dephosphorization blowing of the converter. Compared with the case where CF is used, the melting rate is increased to promote dephosphorization. In addition, we think that in the process of manufacturing CFA, melting the raw materials in advance is also very important in increasing the melting speed. On the other hand, Al 2 O 3 will increase the viscosity of the converter slag. Therefore, when the Al 2 O 3 concentration of the converter slag becomes too high, a sharp slag forming (slag forming) occurs in the converter. The frequency of the converter furnace mouth flying (hereinafter referred to as splashing) becomes higher, and the blowing has to be interrupted. The present inventors investigated the appropriate Al 2 O 3 concentration to prevent such a situation, and found that by making the Al 2 O 3 in the calcium ferrite less than 20% by mass to suppress the sputtering frequency, the blowing can be carried out without interruption operating.
此外,當Al2 O3 濃度過低時,鈣鐵氧體的熔解速度較低,要以短時間的吹煉來熔製低磷鋼是有困難的,故要將Al2 O3 濃度設為2質量%以上。更甚者,本發明人等確認到藉由令Al2 O3 濃度為4~12質量%,即可顯現出更高的效果。In addition, when the Al 2 O 3 concentration is too low, the melting rate of calcium ferrite is low, and it is difficult to melt the low-phosphorus steel in a short period of time, so the Al 2 O 3 concentration is set to 2% by mass or more. Furthermore, the present inventors confirmed that by setting the Al 2 O 3 concentration to 4 to 12% by mass, a higher effect can be exhibited.
此外,雖然鈣鐵氧體中的Al2 O3 濃度變高,鈣鐵氧體的熔解速度會因此增大,但由於脫磷所需的鈣鐵氧體中之CaO濃度會相對變低,故吾等認為對於脫磷,在鈣鐵氧體的Al2 O3 濃度與CaO濃度上是存在著適當組成的。針對此適當組成,本發明人等進行了精闢研討,並確認到將(Al2 O3 質量%)/(CaO質量%)比設為0.04~0.5,藉此即可熔製低磷鋼。在(Al2 O3 質量%)/(CaO質量%)比在低於0.04的情況下,鈣鐵氧體的熔解速度較低,脫磷會不夠充分。此外,在(Al2 O3 質量%)/(CaO質量%)比在大於0.5的情況下,CaO濃度過低而脫磷情形會惡化。又,本發明人等確認到透過將(Al2 O3 質量%)/(CaO質量%)比控制在0.1~0.3,便會發揮更高的效果,並進一步促進脫磷。In addition, although the Al 2 O 3 concentration in calcium ferrite becomes higher, the melting rate of calcium ferrite will increase accordingly, but the CaO concentration in calcium ferrite required for dephosphorization will be relatively low, so We believe that for dephosphorization, there is a proper composition in the Al 2 O 3 concentration and CaO concentration of calcium ferrite. The inventors conducted intensive studies on this appropriate composition and confirmed that the (Al 2 O 3 mass%) / (CaO mass%) ratio is set to 0.04 to 0.5, whereby low-phosphorus steel can be melted. When the (Al 2 O 3 mass%) / (CaO mass%) ratio is less than 0.04, the melting rate of calcium ferrite is low, and dephosphorization will be insufficient. In addition, when the (Al 2 O 3 mass%) / (CaO mass%) ratio is greater than 0.5, the CaO concentration is too low and the dephosphorization situation will deteriorate. Furthermore, the present inventors confirmed that by controlling the (Al 2 O 3 mass%) / (CaO mass%) ratio to 0.1 to 0.3, a higher effect is exhibited, and dephosphorization is further promoted.
更甚者,本發明人等藉由前述使用裝載有紅外線鍍金聚焦爐(Infrared gold image furnace)的高溫顯微鏡之實驗,明顯顯示出含CaO、Fe2 O3 、Al2 O3 及Na2 O的鈣鐵氧體(以下有時標記為CFAN),相對於CFA,其熔融開始溫度及熔融結束溫度更低。吾等認為這是由於Na2 O具有降低CFA的液相線溫度及固相線溫度的效果之故,並推定CFAN的液相線溫度為從熔融結束溫度起1330℃以下。What's more, the present inventors clearly showed that those containing CaO, Fe 2 O 3 , Al 2 O 3 and Na 2 O through the aforementioned experiment using a high-temperature microscope equipped with an infrared gold image furnace (Infrared gold image furnace) Calcium ferrite (hereinafter sometimes referred to as CFAN) has lower melting start temperature and melting end temperature than CFA. We believe that this is because Na 2 O has the effect of lowering the liquidus temperature and solidus temperature of CFA, and it is estimated that the liquidus temperature of CFAN is 1330 ° C or lower from the melting end temperature.
此外,確認到在頂底吹轉爐的脫磷過程中,比起CFA,CFAN顯示出高的脫磷效率,而能夠熔製[P]更低的鋼。其原因被推定為Na2 O具有增大爐渣的磷酸鹽容量之效果、以及Na2 O會降低轉爐爐渣的黏度,而有促進爐渣側的磷之物質移動的效果。In addition, it was confirmed that in the dephosphorization process of the top-bottom converter, CFAN shows higher dephosphorization efficiency than CFA and can melt steel with lower [P]. The reason is presumed that Na 2 O has the effect of increasing the phosphate capacity of the slag, and Na 2 O reduces the viscosity of the converter slag, and has the effect of promoting the migration of phosphorus substances on the slag side.
其記述了在CFA中,將Al2 O3 濃度設成Al2 O3 為2~20質量%,並將(Al2 O3 質量%)/(CaO質量%)比設為0.04~0.5,藉此鈣鐵氧體的熔解速度會增大,透過此效果來促進脫磷。另一方面,添加Al2 O3 會增大爐渣黏度,而有遲緩爐渣側的磷之物質移動的效果。Na2 O具有減低因Al2 O3 添加而增大的轉爐爐渣黏度之效果,由此點看來,吾等認為鈣鐵氧體的Al2 O3 濃度和Na2 O濃度在促進脫磷上是存在適當質量比的。Which describes in CFA, the concentration of Al 2 O 3 Al 2 O 3 is set to 2 to 20% by mass, and (Al 2 O 3 mass%) / (CaO mass%) ratio to 0.04 to 0.5, by The melting speed of this calcium ferrite increases, and this effect promotes dephosphorization. On the other hand, the addition of Al 2 O 3 increases the viscosity of the slag, and has the effect of retarding the movement of the phosphorus substance on the slag side. Na 2 O has the effect of reducing the viscosity of the converter slag that is increased by the addition of Al 2 O 3. From this point of view, we believe that the Al 2 O 3 concentration and Na 2 O concentration of calcium ferrite are used to promote dephosphorization There is an appropriate mass ratio.
針對此質量比,本發明人等進行了精闢研討,並確認到將(Na2 O質量%)/(Al2 O3 質量%)比設成大於0.1的方式,可熔製相對於CFA,[P]更低的鋼。此外,在(Na2 O質量%)/(Al2 O3 質量%)比若大於2.0的情況下,脫磷情形惡化。這被推定是由於相對於轉爐爐渣中的Na2 O之Al2 O3 質量比下降,因此Na2 O的活性變大,且因為Na2 O的氣化進行,而無法將脫磷所需的Na2 O供給至脫磷爐渣之故。In view of this mass ratio, the inventors conducted incisive discussions and confirmed that the method of setting (Na 2 O mass%) / (Al 2 O 3 mass%) ratio to be greater than 0.1 can be melted relative to CFA, [ P] Lower steel. In addition, when the (Na 2 O mass%) / (Al 2 O 3 mass%) ratio is greater than 2.0, the dephosphorization situation deteriorates. This is presumed to be because the mass ratio of Al 2 O 3 to Na 2 O in the converter slag is reduced, so the activity of Na 2 O becomes larger, and because the gasification of Na 2 O proceeds, it is impossible to dephosphorize Na 2 O is supplied to the dephosphorization slag.
又,確認到透過將(Na2 O質量%)/(Al2 O3 質量%)比設為0.2~1.8,便可促進脫磷,並可對爐渣維持高的Na2 O之產率。此外,已知相對於CFA,CFAN會抑制在轉爐內的爐渣形成,而有助於諸如抑制基底金屬附著到轉爐爐口或噴槍等操作安定化。這被認為是因為Na2 O所造成的轉爐爐渣黏度減低,藉此轉爐爐渣之形成或噴濺受到了抑制之故。In addition, it was confirmed that by setting the (Na 2 O mass%) / (Al 2 O 3 mass%) ratio to 0.2 to 1.8, dephosphorization can be promoted, and a high Na 2 O yield to the slag can be maintained. In addition, it is known that CFAN suppresses the formation of slag in the converter relative to CFA, and contributes to the stabilization of operations such as suppressing the adhesion of the base metal to the converter mouth or lance. This is considered to be because the viscosity of the converter slag is reduced due to Na 2 O, whereby the formation or splashing of the converter slag is suppressed.
此外,本發明人等藉由前述使用裝載有紅外線鍍金聚焦爐的高溫顯微鏡之實驗,明顯顯示出就由CaO、Fe2 O3 、Al2 O3 及SiO2 所構成的鈣鐵氧體(以下有時也稱為CFAS)而言,相對於CF,其熔融開始溫度及熔融結束溫度也較低。這被認為是因為SiO2 具有降低CF的液相線溫度及固相線溫度的效果之故。另一方面,SiO2 會降低轉爐爐渣的鹼度,故當轉爐爐渣的SiO2 濃度變得過高時,脫磷反應的進行便受到抑制,而在吹煉結束時無法滿足作為目標之[P]位準。本發明人等調查了防止此種狀況的適當SiO2 濃度,並確認到令鈣鐵氧體中的SiO2 在10質量%以下之方式,便可滿足目標[P]位準。In addition, the present inventors clearly showed that the calcium ferrite composed of CaO, Fe 2 O 3 , Al 2 O 3 and SiO 2 (the following Sometimes referred to as CFAS), the melting start temperature and melting end temperature are also lower than CF. This is considered to be because SiO 2 has the effect of lowering the liquidus temperature and solidus temperature of CF. On the other hand, SiO 2 reduces the basicity of the converter slag, so when the SiO 2 concentration of the converter slag becomes too high, the progress of the dephosphorization reaction is suppressed, and the target [P ] Level. The present inventors investigated the appropriate SiO 2 concentration to prevent such a situation, and confirmed that the target [P] level can be satisfied by making SiO 2 in calcium ferrite less than 10% by mass.
此外,當SiO2 濃度過低時,無法確認降低熔融溫度的效果,故要令SiO2 濃度在1質量%以上。更甚者,本發明人等還確認到藉由將SiO2 濃度設為2~5質量%,便可發揮較高的效果。In addition, when the SiO 2 concentration is too low, the effect of lowering the melting temperature cannot be confirmed, so the SiO 2 concentration should be 1% by mass or more. Furthermore, the present inventors also confirmed that by setting the SiO 2 concentration to 2 to 5% by mass, a higher effect can be exerted.
此外,本發明人等針對CFAS中的SiO2 與CaO之適當組成,進行精闢研討,確認到令(SiO2 質量%)/(CaO質量%)比為0.04~0.3,藉此即可熔製低磷鋼。在(SiO2 質量%)/(CaO質量%)比低於0.04的情況下,鈣鐵氧體的熔解速度較低,脫磷會不足。此外,在(SiO2 質量%)/(CaO質量%)比在大於0.3的情況下,CaO濃度過低而脫磷情形惡化。又,本發明人等確認到透過將(SiO2 質量%)/(CaO質量%)比控制在0.1~0.3,便會發揮較高的效果,而進一步進脫磷。In addition, the present inventors conducted in-depth studies on the appropriate composition of SiO 2 and CaO in CFAS, and confirmed that the ratio of (SiO 2 mass%) / (CaO mass%) is 0.04 to 0.3, whereby low melting can be achieved Phosphorus steel. When the (SiO 2 mass%) / (CaO mass%) ratio is less than 0.04, the melting rate of calcium ferrite is low, and dephosphorization will be insufficient. In addition, when the (SiO 2 mass%) / (CaO mass%) ratio is greater than 0.3, the CaO concentration is too low and the dephosphorization situation is deteriorated. Furthermore, the present inventors confirmed that by controlling the (SiO 2 mass%) / (CaO mass%) ratio to 0.1 to 0.3, a higher effect is exhibited, and dephosphorization is further advanced.
更甚者,本發明人等藉由前述使用裝載有紅外線鍍金聚焦爐的高溫顯微鏡之實驗,明顯顯示含CaO、Fe2 O3 、Al2 O3 、SiO2 及Na2 O的鈣鐵氧體(以下有時標記為CFASN),相對於CFAS,其熔融開始溫度及熔融結束溫度更低。這被認為是由於Na2 O具有降低CFAS的液相線溫度及固相線溫度的效果之故。What's more, the present inventors clearly showed that calcium ferrite containing CaO, Fe 2 O 3 , Al 2 O 3 , SiO 2 and Na 2 O through the aforementioned experiment using a high-temperature microscope equipped with an infrared gold-plating focusing furnace (Hereinafter referred to as CFASN), compared with CFAS, the melting start temperature and melting end temperature are lower. This is considered to be because Na 2 O has the effect of lowering the liquidus temperature and solidus temperature of CFAS.
此外,確認到在頂底吹轉爐的脫磷過程中,比起CFAS,CFASN顯示出較高的脫磷效率,而能熔製[P]較低的鋼。其原因被推定為Na2 O具有增大爐渣的磷酸鹽容量之效果、以及Na2 O會降低轉爐爐渣的黏度,而有促進爐渣側的磷之物質移動的效果。In addition, it was confirmed that in the dephosphorization process of the top-bottom blowing converter, CFASN showed higher dephosphorization efficiency than CFAS and could melt steel with lower [P]. The reason is presumed that Na 2 O has the effect of increasing the phosphate capacity of the slag, and Na 2 O reduces the viscosity of the converter slag, and has the effect of promoting the migration of phosphorus substances on the slag side.
此外,本發明人等針對CFASN中的SiO2 與Na2 O的適當組成,進行精闢研討,並確認到藉由令(Na2 O質量%)/(SiO2 質量%)比大於0.1,即可對CFAS,熔製[P]較低的鋼。此外,(Na2 O質量%)/(SiO2 質量%)比若大於3.0的情況下,脫磷情形會惡化。這被推定是由於相對於轉爐爐渣中的Na2 O之SiO2 其質量比下降,因此Na2 O的活性變大,且因為Na2 O的氣化進行,而無法將脫磷所需的Na2 O供給至脫磷爐渣之故。此外,針對CFASN中的SiO2 、Al2 O3 及Na2 O之適當組成進行研討,並發現較佳為令(Na2 O質量%)/(SiO2 質量%+Al2 O3 質量%)比為0.1~2.5。In addition, the present inventors conducted in-depth research on the appropriate composition of SiO 2 and Na 2 O in CFASN, and confirmed that by making the ratio of (Na 2 O mass%) / (SiO 2 mass%) greater than 0.1, For CFAS, melt [P] lower steel. In addition, if the (Na 2 O mass%) / (SiO 2 mass%) ratio is greater than 3.0, the dephosphorization situation will be worsened. This is presumed to be because the mass ratio of SiO 2 to Na 2 O in the converter slag is reduced, so the activity of Na 2 O becomes larger, and because the gasification of Na 2 O proceeds, the Na required for dephosphorization cannot be 2 O is supplied to the dephosphorization slag. In addition, the appropriate composition of SiO 2 , Al 2 O 3 and Na 2 O in CFASN was studied, and it was found that the ratio of (Na 2 O mass%) / (SiO 2 mass% + Al 2 O 3 mass%) was better It is 0.1 ~ 2.5.
作為在製造CFA時的Al2 O3 來源,有鋁灰(Aluminum ash)、氧化鋁系耐火物及含Al2 O3 的製鋼爐渣等;作為在製造CFAS時的SiO2 來源,則有橄欖岩、浮石、及含SiO2 的製鋼爐渣等。另,作為CFAN及CFASN的Na2 O來源,有Na2 CO3 、鈉鈣玻璃、偏矽酸鈉等。As sources of Al 2 O 3 when manufacturing CFA, there are aluminum ash, alumina-based refractory and steel slag containing Al 2 O 3 , etc .; as sources of SiO 2 when manufacturing CFAS, there are peridotite , Pumice, and steel-making slag containing SiO 2 etc. In addition, as Na 2 O sources of CFAN and CFASN, there are Na 2 CO 3 , soda lime glass, sodium metasilicate, and the like.
發明效果 根據本發明,在頂底吹轉爐的脫磷處理中,使用以適當濃度含有Al2 O3 的鈣鐵氧體,藉此即便是短時間的吹煉,精煉劑仍會充分溶解,而能夠有效率地熔製低磷鋼。更甚者,除了Al2 O3 之外,藉由加入適當量的Na2 O及/或SiO2 ,即可進一步促進脫磷。Effect of the Invention According to the present invention, in the dephosphorization treatment of the top-bottom blowing converter, calcium ferrite containing Al 2 O 3 at an appropriate concentration is used, whereby the refining agent will be sufficiently dissolved even after a short time of blowing, and Can efficiently melt low-phosphorus steel. Furthermore, in addition to Al 2 O 3 , by adding an appropriate amount of Na 2 O and / or SiO 2 , dephosphorization can be further promoted.
用以實施發明之形態 接著,說明使用本發明的脫磷劑來進行脫磷處理時的形態。 於製鋼的精煉步驟中所使用的精煉爐一般是使用轉爐,而在根據轉爐法的製鋼步驟,是裝入熔化生鐵和廢料做為主原料來生產熔鋼。於圖1顯示使用頂底吹轉爐的精煉步驟之概要。Forms for Carrying Out the Invention Next, the form when dephosphorization treatment is performed using the dephosphorization agent of the present invention will be described. The refining furnace used in the steel-making refining step generally uses a converter, and in the steel-making step according to the converter method, molten pig iron and scrap are charged as main raw materials to produce molten steel. Figure 1 shows a summary of the refining steps using a top-bottom converter.
首先,如圖1(a)所示,在轉爐1內裝入廢料2。然後,在裝入廢料2的同時,將精煉劑3投入爐內,前述精煉劑是含有本發明之脫磷劑,即CFA、CFAN、CFAS、及CFASN的至少任一者。CFA、CFAN、CFAS、及CFASN的粒徑為1~50mm,而較佳可使用5~35mm左右之粒徑者。First, as shown in FIG. 1 (a), scrap 2 is loaded into the converter 1. Then, while loading the waste material 2, the refining agent 3 is put into the furnace. The refining agent contains at least any one of the dephosphorizing agent of the present invention, that is, CFA, CFAN, CFAS, and CFASN. The particle diameters of CFA, CFAN, CFAS, and CFASN are 1-50 mm, and those with a particle diameter of about 5-35 mm are preferably used.
此外,由削減製鋼爐渣產生量及削減製造成本的點看來,使用CFA、CFAN、CFAS、及CFASN時,轉爐爐渣裝入鹼度宜為1.3~2.0。裝入鹼度是指令「供給到轉爐內的副原料中所含的CaO質量之合計」為分子,且令「供給到轉爐內的副原料中所含的SiO2 質量之合計」與「熔化生鐵及廢料中所含的Si已全部氧化為SiO2 時的SiO2 質量」之合計為分母而計算出的比之數值。此外,為了要充分獲得本發明的脫磷劑之效果,由鈣鐵氧體所供給的CaO量宜在供給至轉爐內的精煉劑3中所含全CaO質量的20%以上。In addition, from the point of view of reducing the amount of steel slag produced and manufacturing costs, when using CFA, CFAN, CFAS, and CFASN, the basicity of converter slag charging should be 1.3 to 2.0. The loading alkalinity is the instruction "total mass of CaO contained in the auxiliary raw material supplied to the converter" as a molecule, and to make "total mass of SiO 2 contained in the auxiliary raw material supplied to the converter" and "melted pig iron The sum of the SiO 2 mass when all the Si contained in the waste material has been oxidized to SiO 2 is calculated as the denominator. In addition, in order to fully obtain the effect of the dephosphorizing agent of the present invention, the amount of CaO supplied from calcium ferrite is preferably 20% or more of the total CaO mass contained in the refining agent 3 supplied into the converter.
裝入廢料2及精煉劑3後,將熔化生鐵4裝入至爐内(圖1(b)),之後,進行從噴槍5將氧吹入熔化生鐵4中之吹煉(圖1(c))。After loading the waste material 2 and the refining agent 3, the molten pig iron 4 is charged into the furnace (FIG. 1 (b)), and then, blowing is carried out by blowing oxygen from the spray gun 5 into the molten pig iron 4 (FIG. 1 (c)) ).
透過吹煉,熔化生鐵3中的磷會與氧及爐渣中的CaO起反應,而移動至爐渣側。通常,作為CaO來源之生石灰為高熔點,雖然在精煉時的熔化生鐵溫度下其熔解速度低,但本發明之脫磷劑即CFA、CFAN、CFAS及CFASN,由於在熔化生鐵溫度下熔融,熔解速度高,可使爐渣中的CaO濃度在早期增高,藉此可促進熔化生鐵之脫磷。Through blowing, the phosphorus in the molten pig iron 3 will react with oxygen and CaO in the slag and move to the slag side. Generally, quicklime as a source of CaO has a high melting point. Although its melting rate is low at the temperature of molten pig iron during refining, the dephosphorization agents of the present invention, namely CFA, CFAN, CFAS and CFASN, melt due to melting at the temperature of molten pig iron The high speed can increase the CaO concentration in the slag early, thereby promoting the dephosphorization of molten pig iron.
在本發明中,含有CFA、CFAN、CFAS及CFASN之任一者的精煉劑3之投入,即使是在將熔化生鐵4裝入至轉爐內之後也會發揮效果,但較佳的是在裝入熔化生鐵4之前就事先投入精煉劑3。這是由於利用裝入熔化生鐵4時的攪拌力,來促進CFA、CFAN、CFAS及CFASN的熔解之故。或者是,也可以在裝入熔化生鐵4前就只投入精煉劑中的CFA、CFAN、CFAS及CFASN,而在吹煉時投入精煉劑的其他物質。In the present invention, the input of the refining agent 3 containing any one of CFA, CFAN, CFAS, and CFASN will have an effect even after the molten pig iron 4 is charged into the converter, but it is preferable to charge Before the pig iron 4 is melted, the refining agent 3 is put in advance. This is because the stirring force when the molten pig iron 4 is charged is used to promote the melting of CFA, CFAN, CFAS, and CFASN. Alternatively, CFA, CFAN, CFAS, and CFASN in the refining agent may be added only before the molten pig iron 4 is charged, and other materials of the refining agent may be added during blowing.
由CaO及Fe2 O3 所構成的鈣鐵氧體,如上所述,是一種改善了CaO之熔融性的化合物,且其相對於生石灰等較易熔融且會發揮脫磷效果之情事為人所周知,但藉由使用含有本發明之脫磷劑,即Al2 O3 、或者進一步含有SiO2 或Na2 O的鈣鐵氧體,熔點會進而降低,而能夠提高脫磷效果。Calcium ferrite composed of CaO and Fe 2 O 3 is a compound that improves the meltability of CaO as described above, and it is relatively easy to melt compared to quicklime and the like and exerts a dephosphorization effect. It is well known, but by using calcium ferrite containing the dephosphorization agent of the present invention, that is, Al 2 O 3 , or further containing SiO 2 or Na 2 O, the melting point is further lowered, and the dephosphorization effect can be improved.
進行脫磷之精煉其形態有:在進行脫磷後,再於其他爐進行脫碳的情形;以及,被稱為MURC(多種精煉轉爐,Multi Refining Converter)法,即於進行脫磷後,傾動轉爐並將磷濃度高的爐渣排出,之後以在同一爐中繼續進行脫碳的情形等。本發明於任意情形下均可適用,但特別是在MURC法中,脫磷時的吹煉時間通常是4分鐘以內的短時間,即使是在此種情形下,只要根據利用本發明脫磷劑進行脫磷方法的話,便可有效率地進行脫磷處理。The forms of dephosphorization refining include: after dephosphorization, decarburization in other furnaces; and, known as MURC (Multi Refining Converter, Multi Refining Converter) method, that is, after dephosphorization, tilting The converter discharges the slag with a high phosphorus concentration, and then continues to decarburize in the same furnace. The present invention can be applied in any situation, but especially in the MURC method, the blowing time during dephosphorization is usually a short time within 4 minutes, even in this case, as long as the dephosphorization agent of the present invention is used If the dephosphorization method is carried out, the dephosphorization treatment can be carried out efficiently.
以上,已說明本發明的適當實施形態,惟本發明不受該等示例限定。只要是發明所屬技術領域中具有通常知識者,於申請專利範圍所記載的技術思想之範疇內,各種變更例或修正例是顯然可以想到,且理應了解此等變更例或修正例亦當然屬於本發明之技術範圍。The suitable embodiments of the present invention have been described above, but the present invention is not limited by these examples. As long as the person has ordinary knowledge in the technical field to which the invention belongs, within the scope of the technical idea described in the patent application scope, various modifications or amendments are obviously conceivable, and it should be understood that such modifications or amendments belong to this The technical scope of the invention.
實施例 使用表1所示的各種鈣鐵氧體,進行利用轉爐之脫磷處理。脫磷處理的條件為以下條件:脫磷前[P]為0.1%;吹煉時間為3~4分鐘;裝入鹼度為1.8;鈣鐵氧體使用量為10kg/t。表中的成品[P]是鑄片階段中的[P]。此外,調查在脫磷吹煉中自轉爐爐口的噴濺之狀況,並將因噴濺而中途中斷吹煉的情況設為「有」,未中斷的情況設為「無」。此外,所謂投入時間點是將鈣鐵氧體投入轉爐內的時間點,是設定成「裝入熔化生鐵前」或「裝入熔化生鐵後」。Examples Using various calcium ferrites shown in Table 1, dephosphorization treatment using a converter was performed. The dephosphorization treatment conditions are as follows: [P] before dephosphorization is 0.1%; the blowing time is 3 to 4 minutes; the loading alkalinity is 1.8; the amount of calcium ferrite used is 10kg / t. The finished product [P] in the table is the [P] in the casting stage. In addition, the spattering condition from the furnace mouth during dephosphorization blowing was investigated, and the case where the blowing was interrupted halfway due to the spattering was set to "yes", and the case where it was not interrupted was set to "none". In addition, the input time point is the time point at which calcium ferrite is introduced into the converter, and is set to "before the molten pig iron is charged" or "after the molten pig iron is charged".
[表1] [Table 1]
本發明例之編號1~編號9達成成品[P]<0.02%,尤其是編號3、編號4、編號8及編號9為成品[P]<0.015%,而可知其等顯示出較優異的脫磷能力。另一方面,比較例之編號10~16皆為成品[P]>0.02%,脫磷不足。The examples 1 to 9 of the present invention achieve finished products [P] <0.02%, in particular, the numbers 3, 4, 8, and 9 are finished products [P] <0.015%, and it can be seen that they show superior desorption Phosphorus capacity. On the other hand, the numbers 10 to 16 of the comparative examples are all finished products [P]> 0.02%, and dephosphorization is insufficient.
本發明劑之編號1及編號2,其Al2 O3 為3~20質量%、(Al2 O3 質量%)/(CaO質量%)比為0.04~0.5;透過Al2 O3 會促進鈣鐵氧體之熔融,往脫磷爐渣供給CaO的速度較大,故認為脫磷已被促進。另一方面,編號10其Al2 O3 低於2質量%,鈣鐵氧體之熔解不充分,故認為脫磷是不充分的。此外,編號11是由以下而被認為脫磷是不充分的:因Al2 O3 濃度大於20質量%,故發生激烈噴濺而在中途中斷了吹煉;且,(Al2 O3 質量%)/(CaO質量%)比大於0.5,由Al2 O3 濃度之上升致使往脫磷爐渣的CaO供給量較少。No. 1 and No. 2 of the agent of the present invention, the Al 2 O 3 is 3-20% by mass, (Al 2 O 3 % by mass) / (CaO% by mass) ratio is 0.04 ~ 0.5; through Al 2 O 3 will promote calcium The rate at which CaO is supplied to the dephosphorization slag due to the melting of the ferrite is high. Therefore, it is considered that dephosphorization has been promoted. On the other hand, in the case of No. 10, Al 2 O 3 is less than 2% by mass, and the melting of calcium ferrite is insufficient, so dephosphorization is considered insufficient. In addition, No. 11 is considered to be insufficient for dephosphorization because the concentration of Al 2 O 3 is greater than 20% by mass, so intense spraying occurs and the blowing is interrupted in the middle; and, (Al 2 O 3 % by mass ) / (CaO mass%) ratio is greater than 0.5, and the increase in Al 2 O 3 concentration results in a small supply of CaO to the dephosphorization slag.
此外,本發明脫磷劑之編號3及編號4,由於以下情事認為相對於本發明例之編號1或編號2,其等脫磷已進一步被促進:Al2 O3 為2~20質量%,(Al2 O3 質量%)/(CaO質量%)比為0.04~0.5,更甚者,(Na2 O)/(Al2 O3 )比為0.1~2.0;透過Al2 O3 及Na2 O會促進鈣鐵氧體之熔融,Na2 O增大了爐渣的磷酸鹽容量;且,Na2 O會降低轉爐爐渣的黏度而促進了爐渣側的磷之物質移動等情事。此外,編號5將鈣鐵氧體投入至轉爐內的時間點為「裝入熔化生鐵後」,相對於编號3及编號4的「裝入熔化生鐵前」,雖然其反應時間短,而成品[P]會上升,但仍可達成成品[P]<0.02%。In addition, No. 3 and No. 4 of the dephosphorization agent of the present invention are considered to be further promoted relative to No. 1 or No. 2 of the example of the present invention due to the following circumstances: Al 2 O 3 is 2 to 20% by mass, (Al 2 O 3 mass%) / (CaO mass%) ratio is 0.04 ~ 0.5, and even worse, (Na 2 O) / (Al 2 O 3 ) ratio is 0.1 ~ 2.0; through Al 2 O 3 and Na 2 O promotes the melting of calcium ferrite, Na 2 O increases the phosphate capacity of the slag; moreover, Na 2 O reduces the viscosity of the converter slag and promotes the movement of phosphorus substances on the slag side. In addition, the time point when the calcium ferrite is put into the converter in No. 5 is "after the molten pig iron is loaded". Compared with the "before the charged molten pig iron" in the numbers 3 and 4, the reaction time is short, The finished product [P] will rise, but the finished product [P] <0.02% can still be achieved.
另一方面,在编號12中是由以下情事認為脫磷是不足的:Al2 O3 小於2質量%,鈣鐵氧體之熔融不充分;且,(Na2 O)/(Al2 O3 )比大於2.0,由Na2 O之汽化致使Na2 O未充分殘留於脫磷爐渣中。此外,编號13因(Na2 O)/(Al2 O3 )小於0.1,無法透過Na2 O將爐渣的磷酸鹽容量與爐渣側的磷之物質移動速度充分加大,故認為脫磷是不足。编號14透過(Na2 O)/(Al2 O3 )比大於2.0,因Na2 O之汽化致使Na2 O未充分地殘留於脫磷爐渣中,而被認為脫磷是不足。On the other hand, in No. 12, it is considered that dephosphorization is insufficient due to the following: Al 2 O 3 is less than 2% by mass, the melting of calcium ferrite is insufficient; and, (Na 2 O) / (Al 2 O 3) greater than 2.0, the resulting vaporization of Na 2 O Na 2 O is not sufficiently remain in the dephosphorization slag. In addition, because the number 13 (Na 2 O) / (Al 2 O 3 ) is less than 0.1, the phosphate capacity of the slag and the phosphorus substance moving speed on the slag cannot be sufficiently increased through Na 2 O, so it is considered that dephosphorization is insufficient. Through No. 14 (Na 2 O) / (Al 2 O 3) ratio of greater than 2.0, due to the vaporization of the resulting Na 2 O Na 2 O is not sufficiently remain in the dephosphorization slag, dephosphorization is considered insufficient.
此外,本發明脫磷劑之编號6及编號7,Al2 O3 為2~20質量%,(Al2 O3 質量%)/(CaO質量%)比為0.04~0.5,SiO2 為1~10質量%,(SiO2 質量%)/(CaO質量%)比為0.04~0.3,透過Al2 O3 及SiO2 會促進鈣鐵氧體之熔融,往脫磷爐渣供給CaO的速度高,故認為脫磷已被促進。另一方面,编號15因Al2 O3 低於2質量%,SiO2 低於1質量%,鈣鐵氧體之熔解不充分,故認為脫磷是不足的。此外,编號16透過Al2 O3 濃度低於2質量%,SiO2 在10質量%以上,由SiO2 致使爐渣的鹼度降低,而被認為脫磷是不足的。In addition, No. 6 and No. 7 of the dephosphorization agent of the present invention, Al 2 O 3 is 2 to 20% by mass, (Al 2 O 3 % by mass) / (CaO% by mass) ratio is 0.04 to 0.5, and SiO 2 is 1 ~ 10% by mass, (SiO 2 % by mass) / (CaO% by mass) ratio is 0.04 ~ 0.3, through Al 2 O 3 and SiO 2 will promote the melting of calcium ferrite, and the speed of supplying CaO to the dephosphorization slag is high Therefore, it is believed that dephosphorization has been promoted. On the other hand, in No. 15, Al 2 O 3 is less than 2% by mass, SiO 2 is less than 1% by mass, and calcium ferrite is not sufficiently melted, so dephosphorization is considered insufficient. In addition, No. 16 has a concentration of Al 2 O 3 of less than 2% by mass and SiO 2 of 10% by mass or more. The basicity of the slag is reduced by SiO 2 , and dephosphorization is considered insufficient.
產業上之可利用性 本發明係有關一種適用於熔製熔鋼時的脫磷處理方法,其在製鋼步驟中,將含鐵之廢料和熔化生鐵裝入精煉爐進行吹煉,並熔製熔鋼時作脫磷處理。INDUSTRIAL APPLICABILITY The present invention relates to a dephosphorization treatment method suitable for melting molten steel. In the steel-making step, iron-containing scrap and molten pig iron are charged into a refining furnace for blowing and melting. Steel dephosphorization treatment.
1‧‧‧轉爐
2‧‧‧廢料
3‧‧‧精煉劑
4‧‧‧熔化生鐵
5‧‧‧噴槍1‧‧‧Converter
2‧‧‧ Waste
3‧‧‧refining agent
4‧‧‧melted pig iron
5‧‧‧ spray gun
圖1(a)~圖1(c)是表示本發明之使用頂底吹轉爐的脫磷加工之概要的說明圖。1 (a) to 1 (c) are explanatory views showing the outline of the dephosphorization process using the top-bottom blowing converter of the present invention.
無no
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| CN113943844B (en) * | 2021-10-19 | 2022-04-15 | 北京科技大学 | Hot metal ladle dephosphorization-converter single decarburization steelmaking method |
| CN114657326B (en) * | 2022-03-30 | 2024-04-02 | 北京科技大学 | A kind of dephosphorization agent and its application |
| CN114990276A (en) * | 2022-07-04 | 2022-09-02 | 北京科技大学 | Method for simultaneously pre-desulfurizing and pre-dephosphorizing molten iron |
| CN116622939B (en) * | 2023-06-29 | 2025-05-02 | 中天钢铁集团有限公司 | A smelting method for reducing the consumption of converter steel material |
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| CN101775465A (en) * | 2009-12-31 | 2010-07-14 | 辽宁天和矿产有限公司 | Dephosphorization agent for converter steelmaking and preparation method thereof |
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| CN102453788A (en) * | 2010-10-21 | 2012-05-16 | 金素玉 | Preparation method of converter steelmaking dephosphorizing agent |
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| JP5772645B2 (en) | 2012-02-10 | 2015-09-02 | 新日鐵住金株式会社 | Dephosphorization method for hot metal |
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| JP2014031562A (en) * | 2012-08-06 | 2014-02-20 | Nippon Steel & Sumitomo Metal | Dephosphorization processing method of hot pig iron |
| JP5464243B2 (en) * | 2012-08-21 | 2014-04-09 | 新日鐵住金株式会社 | How to remove hot metal |
| CN103981335B (en) * | 2014-05-30 | 2015-11-18 | 重庆大学 | A kind of vanadium-bearing hot metal vanadium extraction and dephosphorization agent |
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